WO2015181374A2 - Underwater pipeline repair by automated composite lamination - Google Patents

Underwater pipeline repair by automated composite lamination Download PDF

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Publication number
WO2015181374A2
WO2015181374A2 PCT/EP2015/062020 EP2015062020W WO2015181374A2 WO 2015181374 A2 WO2015181374 A2 WO 2015181374A2 EP 2015062020 W EP2015062020 W EP 2015062020W WO 2015181374 A2 WO2015181374 A2 WO 2015181374A2
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WO
WIPO (PCT)
Prior art keywords
sheet material
repair chemical
pipeline
repair
epoxy
Prior art date
Application number
PCT/EP2015/062020
Other languages
French (fr)
Other versions
WO2015181374A3 (en
Inventor
Jasper Ahamefula AGBAKWURU
Ove Tobias Gudmestad
Original Assignee
Universitetet I Stavanger
Innova As
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Universitetet I Stavanger, Innova As filed Critical Universitetet I Stavanger
Publication of WO2015181374A2 publication Critical patent/WO2015181374A2/en
Publication of WO2015181374A3 publication Critical patent/WO2015181374A3/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/168Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
    • F16L55/1686Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by winding a tape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B29C63/024Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material the sheet or web-like material being supported by a moving carriage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B29C63/04Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
    • B29C63/12Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding spirally
    • B29C63/14Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding spirally around tubular articles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/18Appliances for use in repairing pipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/48Preparation of the surfaces
    • B29C2063/483Preparation of the surfaces by applying a liquid
    • B29C2063/485Preparation of the surfaces by applying a liquid the liquid being an adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0091Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor in particular atmospheres

Definitions

  • the present invention relates to an apparatus and a method for repairing pipelines or the like.
  • The-state-of-art related technology for pipeline repair has been more directed to pipeline strengthening than to through-hole repair. There is therefore a need for effectively repairing through- holes, cracks, and damages, especially on underwater pipelines.
  • the repair technique should also suitable for use for pipeline strengthening both in marine and surface conditions.
  • the known state-of-the-art composite material applications can take different models. Some applications apply a spiral structure with epoxy on the pipeline and the repair is then bound by clips or similar components. For land pipelines, it is common to strengthen pipes by coating locations with epoxy and then manually pull over composite sheets in several layers. In other cases, a chamber is cupped round a pipeline and epoxy is injected. This chamber could be formed within two half clamps. There have also been tests using clamp-in- clamps technique with epoxy filling in-between. Use of the injection method on a pipeline where there is an open hole, will result in injection of the epoxy into the pipeline through the hole, thereby endangering the use of the pipeline further. The use of the clamp-in-clamp technique will pose challenges in avoiding pores, though it is noted that the pore problems may be avoided by using high- pressure injection pumps.
  • An apparatus for automatic repair of a pipeline is known from EP 2600051 . It shows a device that is adapted to establish a sealed chamber around a section of a pipeline and is capable of draining water from the chamber. It also comprises ring gears that act to roll a coil of sheet material around the perimeter of the pipeline section to wrap the pipeline section with the sheet material. The ring gears are coupled to a respective disc that rotates with the ring gear. These discs carry the laminating roll of sheet material.
  • a roller is arranged to press the sheet material against the outer wall of the pipeline.
  • the roller has holes for supply of air or a repair chemical.
  • the laminating rolls may be pre-impregnated by a repair chemical to enhance adhesion and solidification.
  • the repair chemical can be a polymer or a resin.
  • the repair chemical is deposited on the sheet material by the roller, or the sheet material has a pre-preg of repair chemical.
  • US 4061513 describes an apparatus for applying sheet material to a pipe, especially at joints of pipes.
  • the apparatus comprises a plurality of wheels that have the pipe clamped there-between.
  • the rollers act to orbit a coil of sheet material around the pipe while the laminating roll feeds out the sheet material onto the pipe.
  • this apparatus is open to the environment, it is not suitable for use under water. It is also highly adapted to a specific diameter of pipe, and the same apparatus cannot be used on pipes with different diameters. There are no means for applying epoxy or other types of matrix material.
  • WO 2009/157748 describes an apparatus similar to US 4061513.
  • This apparatus forms a spiralled sleeve that has a distance to the pipe, so that an annular chamber is formed between the pipe and the sleeve.
  • the chamber is subsequently filled with a filling material that creates a bond between the pipe and the sleeve.
  • the object is to provide a lightweight and simple apparatus with few moving parts, which can be used to repair pipelines or the like either when underwater or when above water or on land.
  • the apparatus comprise an enclosure that forms a chamber around the pipeline and a laminating tool for applying a repair chemical and a sheet material.
  • the enclosure is firmly attachable to the pipeline so that it grips the pipeline and remains stationary during the repair operation.
  • the lamination tool is adapted to orbit around the circumference of the pipeline section. This object is achieved by providing the enclosure on its inside surface with at least two pitch racks along which the lamination tool is moveable.
  • the chamber does not need to be evacuated of water, although it may be evacuated in certain applications.
  • the lamination tool comprises a repair chemical applicator and a rolled sheet material feeder.
  • the repair chemical and the sheet material can be applied independently of each other.
  • the repair chemical applicator and the sheet material feeder of the previous embodiment are arranged on a common carriage, which has one motor at each end, said motors being coupled to a respective gear that engages with a respective pitch rack. This simplifies the construction down to only one unit that has to be moved within the enclosure.
  • the motors may be electric motors, hydraulic motors, pneumatic motors or any other type of motor and the apparatus may be provided with the appropriate source of power to power them. Additionally the two motors may be replaced by a single motor with a shaft supporting two gears, each of which engage with one of the pitch racks.
  • the carriage of any of the previous embodiments is at each end equipped with a journal or guide pin that is adapted to engage with a track to hold the carriage against the pitch racks.
  • the lamination tool of any of the previous embodiments comprises a stopper blade that is adapted to swipe along the sheet material and distribute the repair chemical evenly along the surface of the pipeline section. This will ensure even distribution and a consistent layer of the repair chemical.
  • the lamination tool of any of the previous embodiments comprises a smoothing roller that is adapted to squeeze the sheet material against the repair chemical. Thereby good contact between the sheet material and the repair chemical is ensured.
  • the enclosure of any of the previous embodiments comprises three parts that are hinged together. This provides an apparatus that easily can be fitted around the pipeline with minimal excavation.
  • the repair chemical applicator and the sheet material feeder are arranged on two separate carriages. All embodiments of the apparatus can also additionally comprise a thickness meter, such as an ultrasound thickness meter. Then the pipeline can easily be inspected both before and after repair.
  • the object is to provide a method to ensure that the repair chemical adheres to the surface of the pipeline.
  • the method comprises arranging an enclosure around a pipeline section to be repaired, and orbiting a repair chemical applicator around the circumference of the pipeline section while applying a repair chemical.
  • the object is achieved by providing the repair chemical with magnetic particles that causes the repair chemical to adhere to the surface of a magnetically attractive pipeline section.
  • the method further comprises applying a sheet material on top of the repair chemical.
  • the repair chemical is both reinforced and held in place until it has been cured.
  • further layers of repair chemical and sheet material are applied. This further increases the strength of the repair. By wrapping the sheet material on top of the repair chemical immediately after the repair chemical has been applied to the surface of the pipeline, it is ensured that the repair chemical is held in place. By using a stopper blade and/or a smoothing roller to distribute the repair chemical evenly, a consistent thickness is ensured and thereby also a
  • the repair chemical is an epoxy
  • Epoxy is environmentally friendly, cures without external influences and forms a reliable and hard shell when cured.
  • the sheet material is a fibreglass sheet and the repair chemical is epoxy. Fibreglass works very well in
  • repair chemicals with magnetic properties such as those described in US 2003/144409, US 5833795, US 3668176, US 4724243 and GB 2017733. These and other materials may be suitable for use with the present invention.
  • the present invention also aims at offering an improvement in repairing open holes in underwater and surface conditions and for strengthening pipes by an automated process.
  • the repair chemical such as epoxy
  • the repair chemical is applied directly onto the pipe wall. This can be done without the use of high- pressure pumps, as the method of the present invention effectively removes the challenges of pores in the repair chemical.
  • the existing technology for repair mainly relies on the strength of the sheet material as the layers of epoxy or other types of sticking substances are very thin and cannot withstand high-pressure condition on perforated pipelines.
  • the present invention is robust.
  • the repair chemical that is sandwiched between the layers of sheet material e.g. fiberglass sheets, carbon fibre sheets, Kevlar® sheets, or other types of reinforcing fibres, is incompressible when hardened.
  • the sandwich of fiberglass sheet with hard and tough epoxy provides sufficient strength against high-pressure conditions.
  • the apparatus of the present invention may also be made self-contained, unlike the existing state of the art. It may be provided with a battery-powered system that is remotely controlled. The only external assistance required is to position the tool to the application location.
  • the repair chemical will stick to the pipe body by magnetic particle inclusion within the repair chemical.
  • Figure 1 shows the apparatus of the present invention in perspective view in open state
  • Figure 2 shows the apparatus of the invention in closed state where the outer shell has been made transparent
  • Figure 3 shows the device for applying sheet material and repair chemical
  • Figure 4 shows a cross section through the device for applying sheet material and repair chemical, and a part of the outer shell.
  • orientation terms such as upper and lower or upwards and downwards are used, this refers to the device of the invention in the normal orientation when being used, as shown in figure 1 . It should be understood that the device also could be used in other orientations.
  • Figure 1 shows the device of the invention in perspective view.
  • the device has an enclosure A formed of three main parts, an upper shell half 1 and two lower shell quarters 2 and 3.
  • the lower shell quarters 2 and 3 are hinged at the longitudinal sides to the upper shell half 1 .
  • Figure 1 shows the device in open state, where the lower shell quarters 2, 3 have been swung upwards. In this state the upper half 1 can be placed upon a pipeline section 4 to be repaired. After the upper half 1 has been placed against the outer wall of the pipeline section 4, the lower quarters 2, 3 will be swung downwards until they meet one another below the pipeline section 4. In this state the quarters 2, 3 will be secured to one another by well-known securing means that are readily available for the person of skill.
  • the enclosure is preferably provided with high friction material (not shown) on the surfaces which are in contact with the pipeline, e.g. the surfaces can be coated with or made from a high coefficient of friction material such as rubber or a rough material, in order to prevent rotation of the enclosure around the pipeline.
  • the upper half 1 can extend over a smaller part of the outer circumference of the pipeline section that half a circle, and that the lower quarters 2, 3 can extend over a larger part of a the outer circumference of the pipeline section 4 than a quarter circle.
  • the device comprises two halves instead of one half and two quarters, or more than three main parts. However, the main parts 1 , 2, 3 will, irrespective of their number and sizes, form a full circle around the pipeline section 4 when assembled.
  • the main parts 1 , 2, 3 each have end walls, of which only the end walls 1 a, 2a, 2b, 3a are visible in figure 1 . These end walls form the end closures of an annular chamber between the pipeline section 4 and the inside of the main parts 1 , 2, 3.
  • toothed sections are formed at the inside of the main parts 1 , 2, 3, toothed sections are formed.
  • the teeth of the toothed sections face towards the central axis of the device.
  • the toothed sections form two fully circular pitch racks 5a, 5b - one close to each end of the device.
  • each pitch rack 5a, 5b is a respective track 7a, 7b, which will be explained further below.
  • Figure 2 shows the device in a closed state.
  • the main parts 1 , 2, 3 have been made transparent, so that the internal parts are visible. Consequently, the two pitch racks 5a and 5b are shown.
  • a laminating tool 6 extends between the pitch racks 5a, 5b.
  • the laminating tool 6 is a single carriage and has a journal or guide pin 8a, 8b at each end, which extends into the tracks 7a, 7b, and acts to guide the tool 6 along the pitch racks 5a, 5b.
  • the laminating tool 6 is shown separately in figure 3. It is equipped with two motors, for example battery-powered motors, 9a and 9b that rotate driving gears 10a and 10b.
  • the driving gears 10a, 10b each mesh with a respective one of the pitch racks 5a, 5b.
  • the journals 8a, 8b hooked into the tracks 7a, 7b, the tool 6 is held against the pitch racks 5a, 5b.
  • the journals 8a, 8b may have rotating bearings that will run easily along the tracks 7a, 7b or they may be provided with grease.
  • the motors 9a, 9b are synchronized so that the tool is oriented parallel to the longitudinal axis of the device at all times. To secure this, sensors (not shown) may be used.
  • a single motor may be used as an alternative to two motors - in such a case the single motor would be provided with an extended shaft which supports two gears, each of which engage with one of the pitch racks.
  • the tool comprises a carriage frame 16 that carries the motors 9a, 9b.
  • the tool is also is equipped with a rolled sheet material feeder in the form of a laminating roll 1 1 , which sits on the same shaft 12 as the gears 10a, 10b.
  • the laminating roll 1 1 preferably contains a roll of sheet material comprising fiberglass.
  • a smoothening roller 13 is arranged a short distance from the laminating roll 1 1 .
  • the smoothening roller 13 is also arranged in a position where it will be close to the outer surface of the pipeline 4.
  • the roller 13 is rotatable around a shaft 14, which is suspended in a first pair of arms 15a, 15b, which are adapted to move in a radial direction with respect to the pipeline 4. To this end, the arms 15a, 15b are suspended in the frame 16.
  • the arms 15a, 15b are biased by springs 18a, 18b to push the smoothening roller against the pipeline surface.
  • a second pair of arms 19a, 19b extends radially outwardly from the frame 16 and each have small wheels 17a, 17b at their distal end.
  • the small wheels 17a, 17b are also biased with springs 20a, 20b.
  • FIG 4 which shows a cross section of the device close to one end of the tool 6, the tool 6 will be further described.
  • the repair chemical is a chemical or mixture of chemicals that are filling and curable.
  • the preferred chemical is epoxy, but other types of chemicals, such as polymers, synthetic or natural rubber, resins or polypropylene.
  • the chemicals may harden due to an internal chemical reaction, by UV light, by the use of a catalyst, heat, removal of solvent or by other means well-known to the skilled person.
  • epoxy is exemplified, it should be noted that other types of repair chemicals may be used instead, in the event that the epoxy is made of two component such as a resin and hardener which have to be mixed the repair chemical application device can be provided with mixing means, for example a feed screw, which ensure a thorough mixing of the two components before they are dispensed.
  • the repair chemical may also contain reinforcing fibres, such as glass fibres, carbon fibres, Kevlar®, metal thread, etc. If a magnetisable material is used as reinforcement fibres, the reinforcement fibres can also be used as magnetic particles.
  • the repair chemical preferably has a viscosity which is equal or greater than 50 cps and equal to or less than 250 cps. More preferably the repair chemical has a viscosity which is equal or greater than 75 cps and equal to or less than 200 cps. Even more preferably the repair chemical has a viscosity which is equal or greater than 100 cps and equal to or less than 150 cps.
  • the application device 21 has a series of nozzles or alternatively a narrow slit 22 (shown in figure 4) at its end closest to the pipeline surface.
  • the application device is provided with a pressurised dispensing device to ensure that epoxy will be ejected from these nozzles or the slit 22 onto the pipeline surface.
  • the laminating tool 6 is also equipped with a stopper blade 23 (see figure 4), which is suspended in the frame between two journals 24a, 24b.
  • the stopper blade is biased against the surface of the pipeline 4.
  • the apparatus of the invention may be lowered down to the repair site by a crane, an ROV or by divers and be placed as a stand-alone device around the pipeline, but it may also form a part of an ROV.
  • the apparatus will be placed in an open state against the pipeline, with the upper main part 1 resting on top of the pipeline, as shown in figure 1 .
  • any soil under the pipeline at the repair site has to be removed, so that the two lower main parts 2, 3 can close securely around the whole perimeter of the pipeline section in question.
  • the laminating tool will already have been loaded with a sheet material laminating roll and epoxy.
  • the batteries or other power supply are at this stage adequately charged.
  • the epoxy or other type of repair chemical preferably also contains an inclusion of magnetic particles, such as magnetized iron. These particles may be magnetic nanoparticles.
  • the magnetic particle content is high enough for the epoxy to stick to the pipeline 4 (which of course has to be of a magnetically attractive material, such as steel).
  • the parts, such as the blade 23, roller 13, applicator 21 , frame 16 etc. are made of a non-magnetic material, such as plastic, to an as large as possible extent.
  • the magnetic particles will cause the epoxy to adhere to the pipeline surface even when there is water present within the chamber between the apparatus and the pipeline.
  • the magnetic epoxy will stay on the pipeline surface while the sheet material is being applied. It is also possible to apply a thicker layer of magnetic epoxy than if the epoxy has to stick by adhesion only. A thicker epoxy layer will provide increased strength of the repair.
  • the magnetic epoxy will also adhere to the surface even if the surface is not completely clean. This means that only a fairly rough cleaning will be necessary to remove marine growth and thick layers of debris. Corrosion and thin layers of grease will not prevent the epoxy from sticking to the surface.
  • the motors 9a, 9b will be operated to drive the gears 10a, 10b, and hence the laminating roll 1 1 , anticlockwise as seen in figure 4.
  • This will move the carriage or tool 6 in a clockwise direction as seen in figure 4 along the pitch racks 5a, 5b.
  • the epoxy with particles of magnetic material is ejected from the applicator 21 onto the pipeline surface.
  • the stopper blade 23 will swipe along the pipeline surface and when the carriage has been rotated sufficiently far so that the stopper blade reaches the epoxy applied by the applicator it will distribute the epoxy evenly over the surface. When rotating in this direction, the stopper blade 23 will only act to smooth out the epoxy.
  • the sheet material on the laminating roll is coiled so when the laminating roll 1 1 rotates in the anticlockwise direction it will not feed out sheet material. Consequently, the stopper blade 23 will not trap the outer edge 1 1 a of the sheet material, so that the application of epoxy can take place without also applying sheet material.
  • the application of epoxy will be done for at least one complete revolution. However, it is also envisaged that epoxy may be applied in several revolutions to make a thicker layer. As the stopper blade 23 travels somewhat ahead of the applicator, it is an advantage to let the carriage move one revolution of the pipeline after the application of epoxy has been stopped, so that the epoxy applied during the previous revolution can be smoothened.
  • the rotation is reversed.
  • the sheet material is fed out and the carriage moves in the anticlockwise direction and the stopper blade 23 will trap the outer edge 1 1 a of the sheet material that is being fed from the laminating roll 1 1 .
  • the sheet material will glide over the surface of the stopper blade 23 down towards the pipeline and into the gap between the stopper blade 23 and the smoothening roller 13, under the roller 13 and onto the layer of epoxy at the pipeline surface.
  • the sheet material will stick to the epoxy by adhesion.
  • this first layer of epoxy may be unable to fill the hole.
  • the epoxy does not fill the hole then preferably only one revolution of the pipeline is made with only epoxy being applied (in order to prevent an excess of epoxy from entering the pipeline through the hole) and the next revolution of the device is made with the direction of rotation reversed so that a layer of sheet material is applied onto the epoxy and over the hole.
  • This layer of sheet material is held in place by the previously applied layer of epoxy and provides a foundation over the hole which subsequent depositions of epoxy can be attached to.
  • the device may have two carriages, one for the applicator 21 and one for the sheet laminating roll 1 1 , stopper blade 23 and roller 13.
  • the carriage carrying the applicator 21 could have one or more separate stopper blades and/or smoothening rollers.
  • a stopper blade or smoothing roller can be positioned on either side of the applicator 21 to ensure that independently of which direction the carriage is rotated, smoothing of the epoxy takes place almost immediately after it has been applied.
  • the epoxy application continues, so that epoxy is applied between each layer of sheet material.
  • the total number of layers of sheet material applied is equal to, or greater than, 5 and equal to, or less than, 15, the actual number used depending on the required strength, which in turn depends on the desired pressure within the pipeline.
  • the magnetic particles should, when the epoxy has been cured, be completely embedded in the epoxy, so that they are not exposed to the environment, and hence are protected against any corrosion.
  • a second applicator containing epoxy without magnetic particles so that one or more layers of epoxy without magnetic particles can be applied after the first layer of sheet material has been applied. Additional layers of epoxy containing magnetic particles may also be applied. It is also possible to add a final layer of epoxy without magnetic particles.
  • stopper blade and the smoothening roller 13, which follows the stopper blade 23, will squeeze out most or all of the water trapped between the epoxy and the pipeline surface and the epoxy and the sheet material.
  • the small wheels 17a, 17b will roll along the inner surface of the main parts 1 , 2, 3 of the apparatus and thereby press the smoothing roller against the pipeline surface.
  • the springs 18a, 18b, 20a, 20b will take up any unevenness on the surface of the pipeline and ensure an even pressure on the sheet material during the lamination process.
  • the tool 6 completes at least one full circuit of the perimeter of the pipeline 4 so that a complete ring of laminate surrounds the pipeline
  • the number of layers may be varied depending on the pressure that the pipeline must endure and the amount of other strains that will act on the pipeline.
  • the amount of the sheet material on the roll for a given pipeline required is determined in advance.
  • the system is adapted automatically to stop the rotation once the roll is exhausted. Suitable sensors may be arranged to detect this, or a counter may be used to count the number of revolutions.
  • vents in the main parts 1 , 2, 3 through which water can be evacuated and air can be forced in. This can be used when the pipeline has not been holed to remove dirty or contaminated water from the chamber formed on the outside of the pipeline which is being strengthened. This water might otherwise affect the strength of the bonded epoxy applied there.
  • the apparatus When the lamination has been completed, the apparatus will be opened again and removed from the pipeline. The curing of the epoxy in the laminate will proceed over some time after the lamination has been completed. After the epoxy has cured, preferably the pipeline should be pressurized and checked for any leaks.
  • the device of the invention could also carry a thickness meter, such as an ultrasound thickness meter. This can be mounted on the carriage or on a separate carriage and directed towards where a pipeline will be situated during use. The ultrasound thickness meter can be used to inspect the pipeline both before and after the repair. It will be understood that the exact configuration of the apparatus could vary depending on the configuration of the structure to be laminated. The common operational characteristic however, will be substantially the same as described above.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Medicinal Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Materials Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Pipe Accessories (AREA)

Abstract

A device and method for repairing or strengthening a pipeline is provided wherein a repair chemical such as epoxy and sheet material such as fibre glass are wound around the pipeline (4) being repaired. The device comprises an enclosure A containing a repair chemical application (21) and a sheet material supply (11) mounted on a carriage (16) which can be rotated around the pipeline.

Description

Underwater Pipeline Repair by Automated Composite Lamination
The present invention relates to an apparatus and a method for repairing pipelines or the like.
Pipeline repair using epoxy or other types of repair chemicals, such as polymers, has become useful due to its numerous benefits. Some of the benefits are cost reduction compared to other types of repair, the possibility to perform the repair at the pipeline location, reduced weight of repair components, the fact that epoxy may be used that is environmentally friendly, and minimal need for surface preparation.
In general repair using epoxy or similar is recommended for aged pipelines as application of local compressive stress is not required.
Many types of epoxy are environmentally friendly. This has further increased the interest in using epoxy as a component for pipeline repair.
The-state-of-art related technology for pipeline repair, especially underwater pipeline repair, has been more directed to pipeline strengthening than to through-hole repair. There is therefore a need for effectively repairing through- holes, cracks, and damages, especially on underwater pipelines. However, at the same time the repair technique should also suitable for use for pipeline strengthening both in marine and surface conditions.
The known state-of-the-art composite material applications can take different models. Some applications apply a spiral structure with epoxy on the pipeline and the repair is then bound by clips or similar components. For land pipelines, it is common to strengthen pipes by coating locations with epoxy and then manually pull over composite sheets in several layers. In other cases, a chamber is cupped round a pipeline and epoxy is injected. This chamber could be formed within two half clamps. There have also been tests using clamp-in- clamps technique with epoxy filling in-between. Use of the injection method on a pipeline where there is an open hole, will result in injection of the epoxy into the pipeline through the hole, thereby endangering the use of the pipeline further. The use of the clamp-in-clamp technique will pose challenges in avoiding pores, though it is noted that the pore problems may be avoided by using high- pressure injection pumps.
An apparatus for automatic repair of a pipeline is known from EP 2600051 . It shows a device that is adapted to establish a sealed chamber around a section of a pipeline and is capable of draining water from the chamber. It also comprises ring gears that act to roll a coil of sheet material around the perimeter of the pipeline section to wrap the pipeline section with the sheet material. The ring gears are coupled to a respective disc that rotates with the ring gear. These discs carry the laminating roll of sheet material.
A roller is arranged to press the sheet material against the outer wall of the pipeline. The roller has holes for supply of air or a repair chemical. The laminating rolls may be pre-impregnated by a repair chemical to enhance adhesion and solidification. The repair chemical can be a polymer or a resin. The repair chemical is deposited on the sheet material by the roller, or the sheet material has a pre-preg of repair chemical.
The device of EP 2600051 is complicated and bulky. It also requires that a chamber around the pipeline section that is to be repaired be evacuated of water. US 4061513 describes an apparatus for applying sheet material to a pipe, especially at joints of pipes. The apparatus comprises a plurality of wheels that have the pipe clamped there-between. The rollers act to orbit a coil of sheet material around the pipe while the laminating roll feeds out the sheet material onto the pipe. As this apparatus is open to the environment, it is not suitable for use under water. It is also highly adapted to a specific diameter of pipe, and the same apparatus cannot be used on pipes with different diameters. There are no means for applying epoxy or other types of matrix material. WO 2009/157748 describes an apparatus similar to US 4061513. This apparatus forms a spiralled sleeve that has a distance to the pipe, so that an annular chamber is formed between the pipe and the sleeve. The chamber is subsequently filled with a filling material that creates a bond between the pipe and the sleeve. As this apparatus is open to the environment, it is not useful for performing repairs under water.
Other prior art examples are known from US 2004129373, RU 2484359, CN 103542227 and CN 1014571 15.
In a first aspect of the present invention the object is to provide a lightweight and simple apparatus with few moving parts, which can be used to repair pipelines or the like either when underwater or when above water or on land. The apparatus comprise an enclosure that forms a chamber around the pipeline and a laminating tool for applying a repair chemical and a sheet material. The enclosure is firmly attachable to the pipeline so that it grips the pipeline and remains stationary during the repair operation. The lamination tool is adapted to orbit around the circumference of the pipeline section. This object is achieved by providing the enclosure on its inside surface with at least two pitch racks along which the lamination tool is moveable.
The chamber does not need to be evacuated of water, although it may be evacuated in certain applications.
In a preferred embodiment, the lamination tool comprises a repair chemical applicator and a rolled sheet material feeder. Thereby the repair chemical and the sheet material can be applied independently of each other. In a further embodiment, the repair chemical applicator and the sheet material feeder of the previous embodiment are arranged on a common carriage, which has one motor at each end, said motors being coupled to a respective gear that engages with a respective pitch rack. This simplifies the construction down to only one unit that has to be moved within the enclosure. The motors may be electric motors, hydraulic motors, pneumatic motors or any other type of motor and the apparatus may be provided with the appropriate source of power to power them. Additionally the two motors may be replaced by a single motor with a shaft supporting two gears, each of which engage with one of the pitch racks.
In a further preferred embodiment, the carriage of any of the previous embodiments is at each end equipped with a journal or guide pin that is adapted to engage with a track to hold the carriage against the pitch racks. Thereby a simple and reliable arrangement for moving the carriage has been achieved.
In a still further embodiment, the lamination tool of any of the previous embodiments comprises a stopper blade that is adapted to swipe along the sheet material and distribute the repair chemical evenly along the surface of the pipeline section. This will ensure even distribution and a consistent layer of the repair chemical.
In a still further embodiment, the lamination tool of any of the previous embodiments comprises a smoothing roller that is adapted to squeeze the sheet material against the repair chemical. Thereby good contact between the sheet material and the repair chemical is ensured.
In a further embodiment, the enclosure of any of the previous embodiments comprises three parts that are hinged together. This provides an apparatus that easily can be fitted around the pipeline with minimal excavation.
In an alternative arrangement of the previous embodiments the repair chemical applicator and the sheet material feeder are arranged on two separate carriages. All embodiments of the apparatus can also additionally comprise a thickness meter, such as an ultrasound thickness meter. Then the pipeline can easily be inspected both before and after repair. In a second aspect of the present invention, the object is to provide a method to ensure that the repair chemical adheres to the surface of the pipeline. The method comprises arranging an enclosure around a pipeline section to be repaired, and orbiting a repair chemical applicator around the circumference of the pipeline section while applying a repair chemical. The object is achieved by providing the repair chemical with magnetic particles that causes the repair chemical to adhere to the surface of a magnetically attractive pipeline section.
In a further embodiment, the method further comprises applying a sheet material on top of the repair chemical. Thereby the repair chemical is both reinforced and held in place until it has been cured.
In a further embodiment of the method, further layers of repair chemical and sheet material are applied. This further increases the strength of the repair. By wrapping the sheet material on top of the repair chemical immediately after the repair chemical has been applied to the surface of the pipeline, it is ensured that the repair chemical is held in place. By using a stopper blade and/or a smoothing roller to distribute the repair chemical evenly, a consistent thickness is ensured and thereby also a
predictable strength.
In a preferred embodiment of the method, the repair chemical is an epoxy.
Epoxy is environmentally friendly, cures without external influences and forms a reliable and hard shell when cured.
In a preferred embodiment of the method, the sheet material is a fibreglass sheet and the repair chemical is epoxy. Fibreglass works very well in
combination with epoxy. It is relatively cheap, strong, and non-degradable.
There is a wide variety of repair chemicals with magnetic properties, such as those described in US 2003/144409, US 5833795, US 3668176, US 4724243 and GB 2017733. These and other materials may be suitable for use with the present invention.
The present invention also aims at offering an improvement in repairing open holes in underwater and surface conditions and for strengthening pipes by an automated process. In the present invention the repair chemical, such as epoxy, is applied directly onto the pipe wall. This can be done without the use of high- pressure pumps, as the method of the present invention effectively removes the challenges of pores in the repair chemical.
The existing technology for repair mainly relies on the strength of the sheet material as the layers of epoxy or other types of sticking substances are very thin and cannot withstand high-pressure condition on perforated pipelines. In contrast, the present invention is robust. The repair chemical that is sandwiched between the layers of sheet material, e.g. fiberglass sheets, carbon fibre sheets, Kevlar® sheets, or other types of reinforcing fibres, is incompressible when hardened. The sandwich of fiberglass sheet with hard and tough epoxy provides sufficient strength against high-pressure conditions. The apparatus of the present invention may also be made self-contained, unlike the existing state of the art. It may be provided with a battery-powered system that is remotely controlled. The only external assistance required is to position the tool to the application location. The repair chemical will stick to the pipe body by magnetic particle inclusion within the repair chemical.
The invention will now be described in detail, referring to a preferred
embodiment shown in the accompanying drawings, in which:
Figure 1 shows the apparatus of the present invention in perspective view in open state, Figure 2 shows the apparatus of the invention in closed state where the outer shell has been made transparent,
Figure 3 shows the device for applying sheet material and repair chemical, and
Figure 4 shows a cross section through the device for applying sheet material and repair chemical, and a part of the outer shell.
When in orientation terms, such as upper and lower or upwards and downwards are used, this refers to the device of the invention in the normal orientation when being used, as shown in figure 1 . It should be understood that the device also could be used in other orientations.
Figure 1 shows the device of the invention in perspective view. The device has an enclosure A formed of three main parts, an upper shell half 1 and two lower shell quarters 2 and 3. The lower shell quarters 2 and 3 are hinged at the longitudinal sides to the upper shell half 1 . Figure 1 shows the device in open state, where the lower shell quarters 2, 3 have been swung upwards. In this state the upper half 1 can be placed upon a pipeline section 4 to be repaired. After the upper half 1 has been placed against the outer wall of the pipeline section 4, the lower quarters 2, 3 will be swung downwards until they meet one another below the pipeline section 4. In this state the quarters 2, 3 will be secured to one another by well-known securing means that are readily available for the person of skill. The enclosure is preferably provided with high friction material (not shown) on the surfaces which are in contact with the pipeline, e.g. the surfaces can be coated with or made from a high coefficient of friction material such as rubber or a rough material, in order to prevent rotation of the enclosure around the pipeline. It should be understood that the upper half 1 can extend over a smaller part of the outer circumference of the pipeline section that half a circle, and that the lower quarters 2, 3 can extend over a larger part of a the outer circumference of the pipeline section 4 than a quarter circle. It is also possible that the device comprises two halves instead of one half and two quarters, or more than three main parts. However, the main parts 1 , 2, 3 will, irrespective of their number and sizes, form a full circle around the pipeline section 4 when assembled.
The main parts 1 , 2, 3 each have end walls, of which only the end walls 1 a, 2a, 2b, 3a are visible in figure 1 . These end walls form the end closures of an annular chamber between the pipeline section 4 and the inside of the main parts 1 , 2, 3.
At the inside of the main parts 1 , 2, 3, toothed sections are formed. The teeth of the toothed sections face towards the central axis of the device. When the device is in the closed state, the toothed sections form two fully circular pitch racks 5a, 5b - one close to each end of the device.
Next to each pitch rack 5a, 5b is a respective track 7a, 7b, which will be explained further below.
Figure 2 shows the device in a closed state. The main parts 1 , 2, 3 have been made transparent, so that the internal parts are visible. Consequently, the two pitch racks 5a and 5b are shown. A laminating tool 6 extends between the pitch racks 5a, 5b. The laminating tool 6 is a single carriage and has a journal or guide pin 8a, 8b at each end, which extends into the tracks 7a, 7b, and acts to guide the tool 6 along the pitch racks 5a, 5b.
The laminating tool 6 is shown separately in figure 3. It is equipped with two motors, for example battery-powered motors, 9a and 9b that rotate driving gears 10a and 10b. The driving gears 10a, 10b each mesh with a respective one of the pitch racks 5a, 5b. With the journals 8a, 8b hooked into the tracks 7a, 7b, the tool 6 is held against the pitch racks 5a, 5b. The journals 8a, 8b may have rotating bearings that will run easily along the tracks 7a, 7b or they may be provided with grease. The motors 9a, 9b are synchronized so that the tool is oriented parallel to the longitudinal axis of the device at all times. To secure this, sensors (not shown) may be used. A single motor may be used as an alternative to two motors - in such a case the single motor would be provided with an extended shaft which supports two gears, each of which engage with one of the pitch racks.
The tool comprises a carriage frame 16 that carries the motors 9a, 9b. The tool is also is equipped with a rolled sheet material feeder in the form of a laminating roll 1 1 , which sits on the same shaft 12 as the gears 10a, 10b. The laminating roll 1 1 preferably contains a roll of sheet material comprising fiberglass. A smoothening roller 13 is arranged a short distance from the laminating roll 1 1 . The smoothening roller 13 is also arranged in a position where it will be close to the outer surface of the pipeline 4. The roller 13 is rotatable around a shaft 14, which is suspended in a first pair of arms 15a, 15b, which are adapted to move in a radial direction with respect to the pipeline 4. To this end, the arms 15a, 15b are suspended in the frame 16. The arms 15a, 15b are biased by springs 18a, 18b to push the smoothening roller against the pipeline surface.
A second pair of arms 19a, 19b extends radially outwardly from the frame 16 and each have small wheels 17a, 17b at their distal end. The small wheels 17a, 17b are also biased with springs 20a, 20b. Referring also to figure 4, which shows a cross section of the device close to one end of the tool 6, the tool 6 will be further described. At the opposite side of the frame 16 from the roller 13 is arranged a repair chemical applicator in the form of repair chemical application device 21 . The repair chemical is a chemical or mixture of chemicals that are filling and curable. The preferred chemical is epoxy, but other types of chemicals, such as polymers, synthetic or natural rubber, resins or polypropylene. The chemicals may harden due to an internal chemical reaction, by UV light, by the use of a catalyst, heat, removal of solvent or by other means well-known to the skilled person. When in the following, epoxy is exemplified, it should be noted that other types of repair chemicals may be used instead, in the event that the epoxy is made of two component such as a resin and hardener which have to be mixed the repair chemical application device can be provided with mixing means, for example a feed screw, which ensure a thorough mixing of the two components before they are dispensed. The repair chemical may also contain reinforcing fibres, such as glass fibres, carbon fibres, Kevlar®, metal thread, etc. If a magnetisable material is used as reinforcement fibres, the reinforcement fibres can also be used as magnetic particles. The repair chemical preferably has a viscosity which is equal or greater than 50 cps and equal to or less than 250 cps. More preferably the repair chemical has a viscosity which is equal or greater than 75 cps and equal to or less than 200 cps. Even more preferably the repair chemical has a viscosity which is equal or greater than 100 cps and equal to or less than 150 cps.
The application device 21 has a series of nozzles or alternatively a narrow slit 22 (shown in figure 4) at its end closest to the pipeline surface. The application device is provided with a pressurised dispensing device to ensure that epoxy will be ejected from these nozzles or the slit 22 onto the pipeline surface.
The laminating tool 6 is also equipped with a stopper blade 23 (see figure 4), which is suspended in the frame between two journals 24a, 24b. The stopper blade is biased against the surface of the pipeline 4.
Having now described the structure of the apparatus according to the invention, the function of the apparatus will now be described, referring again to figures 1 - 4.
The apparatus of the invention may be lowered down to the repair site by a crane, an ROV or by divers and be placed as a stand-alone device around the pipeline, but it may also form a part of an ROV. The apparatus will be placed in an open state against the pipeline, with the upper main part 1 resting on top of the pipeline, as shown in figure 1 . Before closing the device around the pipeline, any soil under the pipeline at the repair site has to be removed, so that the two lower main parts 2, 3 can close securely around the whole perimeter of the pipeline section in question. The laminating tool will already have been loaded with a sheet material laminating roll and epoxy. The batteries or other power supply are at this stage adequately charged. The epoxy or other type of repair chemical preferably also contains an inclusion of magnetic particles, such as magnetized iron. These particles may be magnetic nanoparticles. The magnetic particle content is high enough for the epoxy to stick to the pipeline 4 (which of course has to be of a magnetically attractive material, such as steel).
In order to avoid the magnetic epoxy sticking to the tool 6, the parts, such as the blade 23, roller 13, applicator 21 , frame 16 etc. are made of a non-magnetic material, such as plastic, to an as large as possible extent. The magnetic particles will cause the epoxy to adhere to the pipeline surface even when there is water present within the chamber between the apparatus and the pipeline. The magnetic epoxy will stay on the pipeline surface while the sheet material is being applied. It is also possible to apply a thicker layer of magnetic epoxy than if the epoxy has to stick by adhesion only. A thicker epoxy layer will provide increased strength of the repair. The magnetic epoxy will also adhere to the surface even if the surface is not completely clean. This means that only a fairly rough cleaning will be necessary to remove marine growth and thick layers of debris. Corrosion and thin layers of grease will not prevent the epoxy from sticking to the surface.
At the start of the operation, the motors 9a, 9b will be operated to drive the gears 10a, 10b, and hence the laminating roll 1 1 , anticlockwise as seen in figure 4. This will move the carriage or tool 6 in a clockwise direction as seen in figure 4 along the pitch racks 5a, 5b. The epoxy with particles of magnetic material is ejected from the applicator 21 onto the pipeline surface. The stopper blade 23 will swipe along the pipeline surface and when the carriage has been rotated sufficiently far so that the stopper blade reaches the epoxy applied by the applicator it will distribute the epoxy evenly over the surface. When rotating in this direction, the stopper blade 23 will only act to smooth out the epoxy. In this example of the invention the sheet material on the laminating roll is coiled so when the laminating roll 1 1 rotates in the anticlockwise direction it will not feed out sheet material. Consequently, the stopper blade 23 will not trap the outer edge 1 1 a of the sheet material, so that the application of epoxy can take place without also applying sheet material. The application of epoxy will be done for at least one complete revolution. However, it is also envisaged that epoxy may be applied in several revolutions to make a thicker layer. As the stopper blade 23 travels somewhat ahead of the applicator, it is an advantage to let the carriage move one revolution of the pipeline after the application of epoxy has been stopped, so that the epoxy applied during the previous revolution can be smoothened.
After the epoxy has been applied, the rotation is reversed. Now, as the laminating roll 1 1 is driven in the clockwise direction, the sheet material is fed out and the carriage moves in the anticlockwise direction and the stopper blade 23 will trap the outer edge 1 1 a of the sheet material that is being fed from the laminating roll 1 1 . The sheet material will glide over the surface of the stopper blade 23 down towards the pipeline and into the gap between the stopper blade 23 and the smoothening roller 13, under the roller 13 and onto the layer of epoxy at the pipeline surface. The sheet material will stick to the epoxy by adhesion.
Of course if the sheet material is coiled around the roll in the opposite direction then the directions of rotation described above would be reversed in order to first apply epoxy and then sheet material and epoxy.
In the case that there is a hole in the pipeline then, depending on the size of the hole and the viscosity of the epoxy, this first layer of epoxy may be unable to fill the hole. In the event that the epoxy does not fill the hole then preferably only one revolution of the pipeline is made with only epoxy being applied (in order to prevent an excess of epoxy from entering the pipeline through the hole) and the next revolution of the device is made with the direction of rotation reversed so that a layer of sheet material is applied onto the epoxy and over the hole. This layer of sheet material is held in place by the previously applied layer of epoxy and provides a foundation over the hole which subsequent depositions of epoxy can be attached to. As an alternative the device may have two carriages, one for the applicator 21 and one for the sheet laminating roll 1 1 , stopper blade 23 and roller 13. The carriage carrying the applicator 21 could have one or more separate stopper blades and/or smoothening rollers. A stopper blade or smoothing roller can be positioned on either side of the applicator 21 to ensure that independently of which direction the carriage is rotated, smoothing of the epoxy takes place almost immediately after it has been applied.
While the sheet material is applied, the epoxy application continues, so that epoxy is applied between each layer of sheet material. Preferably the total number of layers of sheet material applied is equal to, or greater than, 5 and equal to, or less than, 15, the actual number used depending on the required strength, which in turn depends on the desired pressure within the pipeline.
The magnetic particles should, when the epoxy has been cured, be completely embedded in the epoxy, so that they are not exposed to the environment, and hence are protected against any corrosion. In addition, it is also possible to add a second applicator containing epoxy without magnetic particles so that one or more layers of epoxy without magnetic particles can be applied after the first layer of sheet material has been applied. Additional layers of epoxy containing magnetic particles may also be applied. It is also possible to add a final layer of epoxy without magnetic particles.
The action of the stopper blade and the smoothening roller 13, which follows the stopper blade 23, will squeeze out most or all of the water trapped between the epoxy and the pipeline surface and the epoxy and the sheet material.
The small wheels 17a, 17b will roll along the inner surface of the main parts 1 , 2, 3 of the apparatus and thereby press the smoothing roller against the pipeline surface. The springs 18a, 18b, 20a, 20b will take up any unevenness on the surface of the pipeline and ensure an even pressure on the sheet material during the lamination process.
The tool 6 completes at least one full circuit of the perimeter of the pipeline 4 so that a complete ring of laminate surrounds the pipeline However, it is an advantage if more than one layer of epoxy and sheet material is laminated onto the pipeline 4 as this increases the strength of the laminate. The number of layers may be varied depending on the pressure that the pipeline must endure and the amount of other strains that will act on the pipeline.
Preferably the amount of the sheet material on the roll for a given pipeline required is determined in advance. The system is adapted automatically to stop the rotation once the roll is exhausted. Suitable sensors may be arranged to detect this, or a counter may be used to count the number of revolutions.
Although the lamination process can be performed underwater without evacuating the chamber between the apparatus and the pipeline of water, there may be arranged vents in the main parts 1 , 2, 3 through which water can be evacuated and air can be forced in. This can be used when the pipeline has not been holed to remove dirty or contaminated water from the chamber formed on the outside of the pipeline which is being strengthened. This water might otherwise affect the strength of the bonded epoxy applied there.
When the lamination has been completed, the apparatus will be opened again and removed from the pipeline. The curing of the epoxy in the laminate will proceed over some time after the lamination has been completed. After the epoxy has cured, preferably the pipeline should be pressurized and checked for any leaks. The device of the invention could also carry a thickness meter, such as an ultrasound thickness meter. This can be mounted on the carriage or on a separate carriage and directed towards where a pipeline will be situated during use. The ultrasound thickness meter can be used to inspect the pipeline both before and after the repair. It will be understood that the exact configuration of the apparatus could vary depending on the configuration of the structure to be laminated. The common operational characteristic however, will be substantially the same as described above.

Claims

1. An apparatus for repairing pipelines or the like comprising an enclosure (A) which is adapted to be able to be placed around a pipeline section to be repaired and which encloses a laminating tool (6) for applying a repair chemical and a sheet material, said laminating tool being adapted to be able to orbit around the circumference of a pipeline section, ch a racterised i n that the inside of the enclosure is equipped with at least two pitch racks (5a, 5b) along which the laminating tool is moveable.
2. Apparatus according to claim 1, ch a racterised i n that the laminating tool comprises a repair chemical applicator (21) and a rolled sheet material feeder (11).
3. Apparatus according to claim 1 or 2, ch a racte ri sed i n that the repair chemical applicator and the rolled sheet material feeder are arranged on a common carriage (16), which has one motor (9a, 9b) at each end, said motors each being coupled to a respective gear (10a, 10b) that engages with a respective pitch rack (5a, 5b).
4. Apparatus according to claim 3, ch a racterised i n that the carriage at each end is equipped with a journal or guide pin (8a, 8b) that is adapted to engage with a track (7a, 7b) to hold the carriage against the pitch racks.
5. Apparatus according to claim 2, 3, or 4, ch a racte ri sed i n that the laminating tool comprises a stopper blade (23) that is adapted to swipe along the sheet material and distribute the repair chemical evenly along the surface of the pipeline section.
6. Apparatus according to claim 2, 3, 4, or 5, c h a r a c t e r i s e d i n that the laminating tool comprises a smoothing roller (13) that is adapted to squeeze the sheet material against the repair chemical.
7. Apparatus according to any of the preceding claims, ch a racteri sed i n that the enclosure comprises three parts (1 , 2, 3) that are hinged together.
8. Apparatus according to claim 1 or 2, ch a racte ri sed i n that the applicator and the sheet material feeder are arranged on two separate carriages.
9. Apparatus according to any of the preceding claims, ch a racteri sed i n that it comprises a thickness meter, such as an ultrasound thickness meter.
10. Apparatus according to any of the preceding claims characterised in that each of said pitch racks (5a, 5b) extends in a complete circle around the interior of said enclosure (1 , 2, 3)
11. A method for repairing pipelines or the like, comprising arranging an enclosure around a pipeline section to be repaired, and orbiting a repair chemical applicator around the circumference of the pipeline section to be repaired while applying a layer of repair chemical, ch a racterised i n providing the repair chemical with magnetic particles.
12. The method of claim 11, ch a racteri sed i n th e
s u bseq u en t step of applying a sheet material on top of the layer of repair chemical.
13. The method of claim 12, ch a racterised i n th e ste p of applying further layers of repair chemical and/or sheet material.
14. The method according to claim 12 or 13, ch a racterised i n that at least one layer of the sheet material is wrapped on top of one layer of repair chemical substantially immediately after said layer of repair chemical has been applied to the surface of the pipeline.
15. The method according to any of the claims 11 -14, ch a racteri sed i n th e ste p of prov id i ng a stopper blade and/or a smoothing roller adapted to distribute the repair chemical evenly.
16. The method according to any of the claims 11 -15, ch a racteri sed i n that the repair chemical is an epoxy.
17. The method according to any of the claimsl 0-16, ch a racteri sed i n that the sheet material is a fibreglass sheet.
PCT/EP2015/062020 2014-05-30 2015-05-29 Underwater pipeline repair by automated composite lamination WO2015181374A2 (en)

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CN114953426A (en) * 2022-05-26 2022-08-30 山东中鲁管业有限公司 Laminating device for PE pipe production
CN114953426B (en) * 2022-05-26 2024-03-08 山东中鲁管业有限公司 Tectorial membrane device of PE pipe production
CN117605904A (en) * 2024-01-23 2024-02-27 自然资源部第一海洋研究所 Submarine pipeline surface additive repairing device and method based on underwater robot
CN117605904B (en) * 2024-01-23 2024-04-12 自然资源部第一海洋研究所 Submarine pipeline surface additive repairing device and method based on underwater robot

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GB2526631B (en) 2016-06-15
GB2526631B8 (en) 2016-09-21
WO2015181374A3 (en) 2016-01-21
GB201410070D0 (en) 2014-07-16

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