WO2015178633A1 - Fatty acid derivative producing apparatus and by-product recycling apparatus - Google Patents

Fatty acid derivative producing apparatus and by-product recycling apparatus Download PDF

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Publication number
WO2015178633A1
WO2015178633A1 PCT/KR2015/004917 KR2015004917W WO2015178633A1 WO 2015178633 A1 WO2015178633 A1 WO 2015178633A1 KR 2015004917 W KR2015004917 W KR 2015004917W WO 2015178633 A1 WO2015178633 A1 WO 2015178633A1
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Prior art keywords
reaction
fatty acid
regeneration
reactor
acid derivative
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PCT/KR2015/004917
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French (fr)
Korean (ko)
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문영기
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페스웰 주식회사
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Priority claimed from KR1020140062312A external-priority patent/KR101430393B1/en
Priority claimed from KR1020140062319A external-priority patent/KR101436285B1/en
Application filed by 페스웰 주식회사 filed Critical 페스웰 주식회사
Publication of WO2015178633A1 publication Critical patent/WO2015178633A1/en

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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C1/00Preparation of fatty acids from fats, fatty oils, or waxes; Refining the fatty acids

Definitions

  • the present invention relates to a fatty acid derivative production apparatus and a byproduct regeneration apparatus applied to a fatty acid derivative production process, and more particularly, it is possible to save a time required for preparing a reaction by providing a plurality of reaction apparatuses, as well as to proceed with the reaction process.
  • Fatty acid derivative production equipment that can reduce raw materials and reduce contaminants by recovering ammonia generated from the reaction apparatus, and input it into a reaction equipment that is preparing for reaction, and recycles the fatty acid and ammonia to produce fatty acid derivatives.
  • the present invention relates to a by-product regeneration device applied to a fatty acid derivative production process that can be reused by recycling the by-products generated in the reaction.
  • Fatty acid derivatives are very useful substances widely used as raw materials for surfactants, soaps, cosmetics, pharmaceuticals, lubricants or biodiesel.
  • Fatty acid derivatives can be produced by reacting fatty acids with ammonia (NH 3 ) or ester (ester), and are known materials that have been produced for a long time.
  • 1 is a view showing a schematic process of conventionally producing a fatty acid derivative using ammonia.
  • the fatty acid derivative is produced through a reaction process 10, a treatment process 30, a purification process 50, a powdering process 70, and a packaging process 90.
  • Fatty acid is added to the reactor to purge nitrogen, and then ammonia (NH 3 ) is added to react.
  • Reaction step 10 is a reaction temperature of 150 ⁇ 250 °C, the reaction pressure is 5 ⁇ 15Kg / cm 2
  • the treatment step 30 is carried out.
  • the treatment process 30 may be made in a reaction apparatus or may be made in a separate treatment apparatus.
  • the treatment step 30 is a step of separating caustic soda (NaOH, sodium hydroxide) into the fatty acid after the reaction in the reaction step 10 to separate the unreacted fatty acid from the completed fatty acid.
  • caustic soda NaOH, sodium hydroxide
  • the treatment step 30 is a step of separating caustic soda (NaOH, sodium hydroxide) into the fatty acid after the reaction in the reaction step 10 to separate the unreacted fatty acid from the completed fatty acid.
  • the reaction is completed and the fatty acid which has not been reacted is separated and the reaction is completed and the fatty acid is sent to the purification step 50.
  • the refining step 50 only the fatty acid having completed the reaction is purified with high purity, and in the powdering step 70, the high-purity fatty acid derivative is powdered and packaged in the packing step 90.
  • the fatty acid derivative production method of the above-described manner is a well-known technique widely used in the prior art, and further detailed description thereof will be omitted.
  • one conventional reaction apparatus used in the reaction process 10 consists of one.
  • the reaction apparatus due to the time required for the reaction preparation step, the fatty acid derivative is used.
  • the overall process time to produce is long. That is, the fatty acid is added to the reactor to purge nitrogen, and the temperature of the reactor is heated to 150 to 250 ° C. in order to proceed with the reaction step 10 by adding ammonia. It takes a lot of time, which increases the overall process time.
  • ammonia (NH 3 ) emitted in the reaction process 10 is discarded as it is, there is a problem of raising the production cost due to waste of raw materials and causing environmental pollution.
  • the present invention has been made to solve the above problems, by constructing a plurality of reaction apparatus used in the reaction process by preparing the reaction in advance in the other reaction apparatus while the reaction process is carried out in one reaction apparatus, the product is made continuously
  • the purpose is to make.
  • a fatty acid derivative production apparatus that can reduce production costs and reduce environmental pollution by recovering ammonia flowing from the reaction device in the reaction process to be put into the reactor to prepare the reaction to reuse.
  • the purpose is.
  • Another object of the present invention is to provide a by-product regeneration apparatus applied to a fatty acid derivative production process that can reduce and reuse sodium salt by-products generated in a treatment process to fatty acids.
  • the fatty acid derivative production apparatus includes a reaction apparatus for reacting a fatty acid, a processing apparatus for separating a completed fatty acid from the fatty acid reacted in the reaction apparatus, and in the processing apparatus.
  • Fatty acid derivative production apparatus comprising a refining apparatus for refining the separated fatty acid is completed, a powdering apparatus for powdering the fatty acid derivatives purified in the refining apparatus and a packaging device for packaging the powdered fatty acid derivatives
  • the reaction apparatus includes a first reaction apparatus and a second reaction apparatus, and while the first reaction apparatus proceeds with the reaction process, the second reaction apparatus proceeds with the reaction preparation process to process the fatty acid having completed the reaction process. It can be fed continuously into the device.
  • the by-product regeneration apparatus applied to the fatty acid derivative production process includes a reaction apparatus for reacting fatty acids, a treatment apparatus for separating the completed fatty acid from the fatty acids reacted in the reaction apparatus, and a reaction separated from the treatment apparatus.
  • Regeneration of by-products applied to the fatty acid derivative production process comprising a refining apparatus for refining the completed fatty acid, a powdering apparatus for powdering the fatty acid derivatives purified in the refining apparatus, and a packaging apparatus for packaging the powdered fatty acid derivatives.
  • the treatment apparatus is further provided with a regeneration device
  • the regeneration device is a by-product storage tank for storing the by-products generated in the processing device and a regeneration reaction device for regenerating the by-product stored in the by-product storage tank and the
  • the water tank for supplying water to the regeneration reactor and the regeneration reactor It can comprise a purification unit for purifying waste water by receiving subjected to the regeneration device and a sulfuric acid tank for supplying a fatty acid and a playback storage tank for storing the reproduced fatty acid in the regeneration device.
  • the reaction process may be continuously performed by including a plurality of reaction apparatuses in the reaction process and proceeding the reaction preparation process in another reaction apparatus while the reaction process is performed in one reaction apparatus.
  • the overall production time is reduced, thereby reducing the production cost.
  • the amount of ammonia used can be reduced and environmental pollution caused by ammonia emissions can be reduced. have.
  • 1 is a view showing a schematic process of conventionally producing fatty acid derivatives using ammonia.
  • FIG. 2 shows an example of a reaction apparatus and a treatment apparatus according to the present invention.
  • Figure 3 is a view showing another embodiment of the fatty acid derivative production apparatus according to the present invention.
  • FIG. 2 is a view showing an example of an apparatus for producing fatty acid derivatives according to the present invention.
  • the fatty acid derivative production apparatus is a reaction device for reacting fatty acids (refer to the apparatus applied to the reaction process in Figure 1, 10) and the fatty acid reacted in the reaction device (10)
  • Treatment apparatus for separating the reaction is completed in the treatment apparatus (refer to the apparatus applied to the treatment process in Figure 1, 30), and purification apparatus (refining process in Figure 1) the purified reaction of the fatty acid separated in the treatment apparatus 30 50), and a powdering apparatus for powdering fatty acid derivatives purified in the refining apparatus 50 (refer to the apparatus applied to the powdering process in Figure 1, 70) and the powdered fatty acid derivatives
  • Packaging device for packaging the is configured, the reactor 10 is composed of a first reactor 110 and a second reactor 130 The first reactor 110 performs a reaction process.
  • the second reaction device 130 may proceed with the reaction preparation step so that the fatty acid that has completed the reaction process may be continuously introduced into the treatment device.
  • the treatment device 30 mixes a fatty acid and ammonia, and adds caustic soda (NaOH; sodium hydroxide) to the ammonia that has been reacted to separate the raw material that is partially present in the non-reacted raw material.
  • the refining device 50 serves to make a high purity fatty acid derivative by re-purifying the reaction is completed in the separated raw material
  • the powdering device 70 serves to make a high purity fatty acid derivative in powder form
  • the packaging device 90 serves to package the powdered fatty acid derivative.
  • the fatty acid derivative production process and apparatus as described above are well known in the art and detailed description thereof will be omitted.
  • the reaction device 10 is a reaction process is performed, the reaction process may be composed of a reaction preparation step and the reaction step.
  • the reaction preparation process consists of adding a fatty acid to the reactor to purge the nitrogen and purging the reactor to a temperature necessary for the reaction.
  • ammonia NH 3
  • NH 3 ammonia
  • the fatty acid derivative production device includes a first reaction device 110 in which the reaction device 10 performs a reaction preparation process and a second reaction device 130 in which the reaction process is performed.
  • the time required by the treatment device 30 or the purification device 50 is shorter than the time required by the reaction process.
  • the time required for the reaction preparation process in the reaction process is quite long, the time required for the entire process tends to be determined by the time of the reaction process. Therefore, the time required for the reaction process is a factor that determines the productivity, reducing the reaction process time can improve the productivity.
  • the fatty acid derivative production apparatus includes at least two or more reaction apparatuses in a reaction process, and performs a preparation process required for the reaction in another reaction apparatus while the reaction process is performed in one reaction apparatus. This can reduce the time required. According to the fatty acid derivative production method according to the present invention, it has been shown that the production process of 4 to 6 hours can be shortened as compared with the production method generally used in the related art.
  • the first reactor 110 and the second reactor 130 may be configured in parallel as shown in FIG. 2. That is, the first reactor 110 and the second reactor 130 may be processed. Each connected to 30 may be directly input from the first reaction apparatus 110 to the processing apparatus 30, or may be directly input from the second reaction apparatus 130 to the processing apparatus 30. Therefore, the reaction preparation process and the reaction process are performed in the first reaction device 110, and immediately after the reaction process is completed, the reaction device 30 is directly added to the treatment device 30, and the second reaction device 130 separately prepares the reaction preparation process and the reaction process. After performing the reaction, the completed fatty acid may be added to the treatment step 30.
  • the driving time of the first reaction device 110 and the second reaction device 130 are different from each other, and after the treatment process is completed in the processing device 30, the first reaction device 110 completes the reaction.
  • the second reaction apparatus 130 may allow the fatty acids that have completed the reaction to be sequentially introduced into the treatment apparatus 30. have.
  • this configuration represents an example of the present invention, the first reactor 110 and the second reactor 130 is connected in series so that any one reactor performs only the reaction preparation process, the other reaction
  • the apparatus may be adapted to carry out only the reaction process. That is, the first reaction apparatus 110 performs only a reaction preparation process to transfer the fatty acid having completed the reaction preparation process to the second reaction apparatus 130, and the second reaction apparatus 130 performs only a reaction process to process the apparatus ( 30).
  • the first reactor 110 and the second reactor 130 are connected by an ammonia pump 150 to transfer ammonia generated in one reactor to another reactor. You can do that.
  • the fatty acid and ammonia are reacted at about 150 to 250 ° C. and a reaction pressure of 5 to 15 kg / cm 2 .
  • a part of ammonia is discharged in a liquid or gaseous state, but conventionally, the ammonia thus discharged is discarded as it is.
  • the amount of ammonia lost in the next reaction process must be replenished, and as a result, the raw materials used in the reaction process are wasted. It can also cause a worsening of the environment.
  • an ammonia pump 150 is provided between the first reactor 110 and the second reactor 130, and the ammonia pump 150 reacts with the first reactor 110 and the second reactor through a pipe.
  • the device 130 By being connected to the device 130, some ammonia discharged from the reaction process can be injected into the reaction preparation process. As such, by collecting and recycling the discarded ammonia, not only the production cost can be reduced, but also the environmental pollution and the working environment can be improved.
  • the ammonia pump 150 serves to transfer the ammonia discharged from the reaction process to the reaction preparation process. Accordingly, when the first reactor 110 and the second reactor 130 are connected in parallel, the direction in which the ammonia pump 150 flows out of the ammonia pump 150 varies according to the processes performed in each reactor. do. When the reactors are connected in parallel, the reaction preparation process is carried out in one reactor and the reaction process is progressed in the other reactors. Transfer to another reactor running.
  • the ammonia pump 150 may further include an ammonia accommodating part (not shown) capable of temporarily accommodating ammonia discharged from the reaction process.
  • an ammonia accommodating part capable of temporarily accommodating ammonia discharged from the reaction process.
  • the ammonia pump 150 may be further provided with a cooling device (not shown) to liquefy gaseous ammonia generated in the second reaction device 130 to be transferred to the first reaction device 110.
  • a cooling device not shown
  • Various types of well-known cooling apparatuses may be applied, and for example, the pipe connecting the first reactor 110 and the second reactor 130 may be cooled with coolant or the like to liquefy ammonia inside the transfer pipe. .
  • the first reactor 110 and the second reactor 130 may be composed of a reaction tank 120 and the stirring device 121 provided in the reaction tank 120, respectively, the reaction tank 120
  • the reaction tank 120 On the outside of the heating device 123 for heating the reaction tank 120 and the heat insulating portion 125 to surround the whole or a portion of the heating device 123 and the reaction tank 120 may be provided,
  • the heat insulating part 125 may be formed in an airgel (aerogel) heat insulating layer and may be provided in a form that completely or partially covers the reaction tank 120.
  • the driving method of the fatty acid derivative production apparatus in the configuration as described above, first reacted by mixing the fatty acid and ammonia in the reaction step, and then transfer the completed fatty acid to the processing device (30) unreacted The fatty acid is separated from the completed fatty acid.
  • the first reaction device 110 and the second reaction device 130 may be provided so as to be in charge of the reaction preparation step and the reaction step required for the reaction, respectively.
  • the time required for the reaction process can be shortened.
  • the ammonia discharged from the reaction process can be recovered and re-injected into the reaction apparatus performing the reaction preparation process to prevent waste of raw materials and to prevent environmental pollution.
  • T1 which is not described in the drawings, is a tank in which nitrogen for nitrogen purging is stored
  • T2 is a tank in which fatty acids are stored
  • T3 is a tank in which ammonia is stored
  • T4 is a tank in which caustic soda is stored
  • Re represents a regeneration process.
  • Figure 3 is a view showing another embodiment of the fatty acid derivative production apparatus according to the present invention.
  • the fatty acid derivative producing apparatus may further include a regeneration device 200 in the processing device 30.
  • the regeneration apparatus 200 may include a by-product storage tank 210, a regeneration reaction apparatus 230, a water tank 250, a sulfuric acid tank 270, a regeneration fatty acid storage tank 280 and a purification device 290. .
  • the reaction is completed, the fatty acid is not 100% reaction, but usually only about 85 to 95% of the reaction is completed because there is an unreacted fatty acid of about 5 to 15%.
  • the reaction yield increases as the fatty acid reacts for a long time, but there is a problem that the product cost increases because the productivity decreases as the reaction time increases. Therefore, when the reaction of the yield with good efficiency over time is completed, the reaction process is stopped and the reaction apparatus separates the unreacted fatty acid and the completed fatty acid. After the reaction is completed, the fatty acid becomes a finished product through the purification apparatus 50, the powdering apparatus 70, and the packaging apparatus 90 as described above.
  • the untreated fatty acid separated from the treatment device 30 is discharged as a by-product in the form of sodium salt.
  • the by-product discharged from the treatment device 30 is treated as waste.
  • by-products discharged from the treatment device 30 are classified as industrial wastes, resulting in a high treatment cost, resulting in a double loss in which raw materials are wasted.
  • the by-product regeneration apparatus applied to the fatty acid derivative production process according to the present invention can reduce the by-products generated in the processing device 30 to fatty acids and reuse them.
  • the by-product storage tank 210 is connected to the processing device 30 and the pipe serves to temporarily store the by-product discharged from the processing device 30.
  • the regeneration reaction apparatus 230 performs a reaction for reducing by-products stored in the by-product storage tank 210 to fatty acids, and a heating apparatus 233 for heating the regeneration tank 231 and the regeneration tank 231. It may be configured to include a heat insulating part 235 to insulate the regeneration tank 231 heated by the heating device 233.
  • an agitator 237 may be further provided inside the regeneration tank 231 to agitate the sulfuric acid solution used for the by-product and the reduction reaction in the regeneration process.
  • the heating device 233 may be applied with various known heating means and may be provided inside or outside the regeneration tank 231.
  • the heat insulating part 235 may be configured to surround all or a part of the regeneration tank 231, and may be preferably formed of an aerogel insulating layer.
  • the stirring device 237 is provided with a spiral blade inside the regeneration tank 231 to rotate the blade using a motor.
  • the water tank 250 and the sulfuric acid tank 270 are connected to the regeneration reaction apparatus 230 through a pipe.
  • the water supplied from the water tank 250 and the sulfuric acid (H 2 SO 4 ) supplied from the sulfuric acid tank 270 are mixed to form an aqueous sulfuric acid solution of about 5 to 25% to be introduced into the regeneration reactor 230.
  • the regeneration fatty acid storage tank 280 and the purification device 290 are connected to the lower portion of the regeneration reaction device 230 through a pipe to receive waste water and fatty acids after the regeneration process is completed.
  • the by-product in the form of sodium salt (Sodium salt) is reacted with the sulfuric acid solution in the regeneration reaction unit 230 is converted into fatty acids and water (including sulfuric acid), the fatty acid is floated in water because the specific gravity is about 0.85. Therefore, after a certain time after the regeneration reaction is completed, water and fatty acids are separated, it can be separated while sequentially discharging water and fatty acids to the lower portion of the regeneration reaction device (230).
  • the discharged water is sent to the purification device 290, and then discarded, and the fatty acid can be stored and reused in the regeneration fat storage tank 280.
  • the regeneration fatty acid storage tank 280 may be further provided with a cleaning device (not shown).
  • the fatty acid separated from the regeneration reaction apparatus 230 may be washed 5 to 7 times with water to recover the final product.
  • the sodium salt is reduced to fatty acids.
  • the fatty acid floats on the upper side of the regeneration reaction tank 230, and water (water containing sulfuric acid) is lowered and separated.
  • the water located in the lower portion of the regeneration reaction tank 230 is discharged first, the fatty acid located in the upper portion is discharged later. Therefore, it is possible to separate and store water and fatty acids in the regeneration fatty acid storage tank 280 and the purification device 290 connected to the outlet.
  • the water stored in the purification device 290 is discharged after being purified to a certain level.
  • the fatty acid stored in the regeneration fatty acid storage tank 280 is still stained with sulfuric acid can be used after washing using a washing apparatus.

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Abstract

The present invention relates to a fatty acid derivative producing apparatus and a by-product recycling apparatus applied to a fatty acid derivative producing process. In a fatty acid derivative producing apparatus configured to comprise: a reaction device for reacting fatty acid; a processing device for separating fatty acid that has completed a reaction, from the fatty acid reacted in the reaction device; a refining device for purifying fatty acid that has completed a reaction and has been separated in the processing device; a powderizing device for powderizing a fatty acid derivative refined in the refining device; and packaging device for packaging the powderized fatty acid derivative. The reaction device is configured of a first reaction device and a second reaction device, and while the first reaction device is performing a reaction process, the second reaction device performs a reaction preparation process so that fatty acid that has completed a reaction process can be subsequently fed into the processing device.

Description

지방산 유도체 생산장치 및 부산물 재생장치Fatty acid derivative production device and by-product regeneration device
본 발명은 지방산 유도체 생산장치 및 지방산 유도체 생산공정에 적용되는 부산물 재생장치에 관한 것으로서, 더욱 상세하게는 반응장치를 복수 개 구비하여 반응준비에 필요한 시간을 절약하도록 할 수 있음은 물론 반응공정이 진행되고 있는 반응장치에서 발생하는 암모니아를 회수하여 반응준비를 하고 있는 반응장치로 투입하여 재활용함으로써 원료를 절감하고, 오염물질을 줄일 수 있는 지방산 유도체 생산장치와, 지방산유도체를 생산하기 위하여 지방산과 암모니아를 반응시키는 경우에 발생하게 되는 부산물을 재생하여 재사용할 수 있는 지방산 유도체 생산공정에 적용되는 부산물 재생장치에 관한 것이다.The present invention relates to a fatty acid derivative production apparatus and a byproduct regeneration apparatus applied to a fatty acid derivative production process, and more particularly, it is possible to save a time required for preparing a reaction by providing a plurality of reaction apparatuses, as well as to proceed with the reaction process. Fatty acid derivative production equipment that can reduce raw materials and reduce contaminants by recovering ammonia generated from the reaction apparatus, and input it into a reaction equipment that is preparing for reaction, and recycles the fatty acid and ammonia to produce fatty acid derivatives. The present invention relates to a by-product regeneration device applied to a fatty acid derivative production process that can be reused by recycling the by-products generated in the reaction.
지방산유도체는 계면활성제, 비누, 화장품, 의약품, 윤활유 또는 바이오디젤 등의 원료로 광범위하게 사용되는 매우 유용한 물질이다. 지방산유도체는 지방산을 암모니아(NH3)와 반응시키거나 에스테르(ester) 반응을 통하여 생산할 수 있으며, 이미 오래전부터 다양한 종류가 생산되고 있는 공지의 물질이다.Fatty acid derivatives are very useful substances widely used as raw materials for surfactants, soaps, cosmetics, pharmaceuticals, lubricants or biodiesel. Fatty acid derivatives can be produced by reacting fatty acids with ammonia (NH 3 ) or ester (ester), and are known materials that have been produced for a long time.
도 1은 종래에 암모니아를 이용하여 지방산유도체를 생산하는 계략적인 공정을 나타내는 도면이다.1 is a view showing a schematic process of conventionally producing a fatty acid derivative using ammonia.
도 1을 참조하면, 지방산유도체는 반응공정(10), 처리공정(30), 정제공정(50), 분말화공정(70) 및 포장공정(90)을 통하여 생산되는데, 반응공정(10)은 지방산을 반응장치에 투입하여 질소퍼징(Nitrogen purging)을 한 후에 암모니아(NH3)를 투입하여 반응을 시키게 된다. 반응공정(10)은 반응온도 150~250℃, 반응압력은 5~15Kg/cm2에서 수시간 동안 반응을 시킨 후에 처리공정(30)이 진행된다. 처리공정(30)은 반응장치 내에서 이루어질 수도 있고 별도의 처리장치에서 이루어질 수도 있다. 처리공정(30)은 반응공정(10)에서 반응이 완료된 지방산에 가성소다(NaOH, 수산화나트륨)를 투입하여 미반응된 지방산을 반응이 완료된 지방산과 분리하는 공정이다. 지방산과 암모니아를 반응시킬 때 오랫동안 반응을 시킬수록 반응 수율이 증가하겠지만, 반응시간이 오래 걸릴수록 생산성은 떨어지게 된다. 따라서 생산성을 고려한 효율을 생각하면 미량의 잔류 지방산을 반응시키는 것보다 일정 수율에서 반응을 멈추는 것이 효율적이다. 일반적으로 암모니아와 지방산의 반응이 85~95% 정도가 되었을 때 가장 효율적인 공정이 된다. 이처럼 지방산과 암모니아의 반응이 종료된 후에 미반응 지방산을 분리하기 위하여 처리공정(30)이 필요한 것이다. 처리공정(30)에서는 반응이 완료된 지방산과 반응이 되지 않은 지방산을 분리하여 반응이 완료된 지방산을 정제공정(50)으로 보내게 된다. 정제공정(50)에서는 반응이 완료된 지방산만을 고순도로 정제하고, 분말화공정(70)에서는 고순도의 지방산유도체를 분말화하여, 포장공정(90)에서 포장을 하게 된다. 상기와 같은 방식의 지방산유도체 생산방법은 종래에 광범위하게 사용되는 공지의 기술로 이에 대한 더 이상의 상세한 설명은 생략한다.Referring to FIG. 1, the fatty acid derivative is produced through a reaction process 10, a treatment process 30, a purification process 50, a powdering process 70, and a packaging process 90. Fatty acid is added to the reactor to purge nitrogen, and then ammonia (NH 3 ) is added to react. Reaction step 10 is a reaction temperature of 150 ~ 250 ℃, the reaction pressure is 5 ~ 15Kg / cm 2 After the reaction for several hours, the treatment step 30 is carried out. The treatment process 30 may be made in a reaction apparatus or may be made in a separate treatment apparatus. The treatment step 30 is a step of separating caustic soda (NaOH, sodium hydroxide) into the fatty acid after the reaction in the reaction step 10 to separate the unreacted fatty acid from the completed fatty acid. When the fatty acid and ammonia are reacted for a long time, the yield of the reaction increases, but the longer the reaction time, the lower the productivity. Therefore, considering the efficiency in consideration of productivity, it is more efficient to stop the reaction at a constant yield than to react a small amount of residual fatty acid. In general, when the reaction between ammonia and fatty acids is about 85-95%, it is the most efficient process. As such, after the reaction of the fatty acid and ammonia is completed, a treatment step 30 is required to separate the unreacted fatty acid. In the treatment step 30, the reaction is completed and the fatty acid which has not been reacted is separated and the reaction is completed and the fatty acid is sent to the purification step 50. In the refining step 50, only the fatty acid having completed the reaction is purified with high purity, and in the powdering step 70, the high-purity fatty acid derivative is powdered and packaged in the packing step 90. The fatty acid derivative production method of the above-described manner is a well-known technique widely used in the prior art, and further detailed description thereof will be omitted.
한편, 상기와 같은 공정에서 처리공정에서는 투입된 원료대비 5~15% 정도의 소디움염(sodium salt)부산물이 생기게 되는데, 종래에는 이러한 부산물을 모두 산업폐기물로 처리하였다. 따라서 폐기물처리비용으로 많은 비용이 드는 것은 물론, 전량 수입에 의존하는 지방산을 결과적으로 버리게 되는 문제점이 있었다.On the other hand, in the process as described above, about 5 to 15% of sodium salt (sodium salt) by-products are generated compared to the raw materials introduced, and all of these by-products were treated as industrial waste. Therefore, there is a problem in that the cost of waste disposal, as well as a large amount of fatty acids, which depend on the total amount of import as a result.
또한, 상기와 같은 구조에서 종래에는 반응공정(10)에 사용되는 반응장치가 1개로 이루어져 있는 경우가 일반적인데, 반응장치가 1개로 이루어져 있는 경우에는 반응준비단계에 소요되는 시간으로 인하여 지방산유도체를 생산하는 전체 공정시간이 길어지게 되는 문제점이 있다. 즉, 지방산을 반응장치에 투입하여 질소퍼징을 하고, 암모니아를 투입하여 반응공정(10)을 진행하기 위하여 반응장치의 온도를 150~250℃로 가열하게 되는데, 이러한 공정은 사실상 준비공정임에도 불구하고 많은 시간이 소요되기 때문에 전체공정시간을 증가시키는 원인이 되는 것이다. 또한, 종래의 지방산유도체 생산과정에서는 반응공정(10)에서 방출되는 암모니아(NH3)가 그대로 버려졌기 때문에 원료의 낭비로 인한 생산원가의 상승은 물론 환경오염을 유발하는 문제점이 있었다.In addition, in the above structure, conventionally, one conventional reaction apparatus used in the reaction process 10 consists of one. When the reaction apparatus consists of one, due to the time required for the reaction preparation step, the fatty acid derivative is used. There is a problem that the overall process time to produce is long. That is, the fatty acid is added to the reactor to purge nitrogen, and the temperature of the reactor is heated to 150 to 250 ° C. in order to proceed with the reaction step 10 by adding ammonia. It takes a lot of time, which increases the overall process time. In addition, in the conventional fatty acid derivative production process, since ammonia (NH 3 ) emitted in the reaction process 10 is discarded as it is, there is a problem of raising the production cost due to waste of raw materials and causing environmental pollution.
본 발명은 상기와 같은 과제를 해결하기 위한 것으로, 반응공정에 사용되는 반응장치를 복수 개로 구성하여 하나의 반응장치에서 반응공정이 이루어지는 동안에 다른 반응장치에서 미리 반응준비를 하여 제품생산이 연속적으로 이루어지도록 하는데 그 목적이 있다. 또한, 반응공정이 진행되는 반응장치에서 유출되는 암모니아를 회수하여 반응준비를 하는 반응장치에 투입하여 재사용할 수 있도록 함으로써 생산원가를 절감함은 물론 환경오염을 줄일 수 있는 지방산유도체 생산장치를 제공하는데 그 목적이 있다. 또한, 본 발명은 처리공정에서 발생하는 소디움염(sodium salt) 부산물을 지방산으로 환원하여 재사용할 수 있는 지방산 유도체 생산공정에 적용되는 부산물 재생장치를 제공하는데 그 목적이 있다.The present invention has been made to solve the above problems, by constructing a plurality of reaction apparatus used in the reaction process by preparing the reaction in advance in the other reaction apparatus while the reaction process is carried out in one reaction apparatus, the product is made continuously The purpose is to make. In addition, by providing a fatty acid derivative production apparatus that can reduce production costs and reduce environmental pollution by recovering ammonia flowing from the reaction device in the reaction process to be put into the reactor to prepare the reaction to reuse. The purpose is. Another object of the present invention is to provide a by-product regeneration apparatus applied to a fatty acid derivative production process that can reduce and reuse sodium salt by-products generated in a treatment process to fatty acids.
상기의 과제를 해결하기 위한 기술적 수단으로서 본 발명에 따른 지방산유도체 생산장치는 지방산을 반응시키는 반응장치와, 상기 반응장치에서 반응시킨 지방산에서 반응이 완료된 지방산을 분리하는 처리장치와, 상기 처리장치에서 분리된 반응이 완료된 지방산을 정제하는 정제장치와, 상기 정제장치에서 정제된 지방산유도체를 분말화하는 분말화장치 및 상기 분말화된 지방산유도체를 포장하는 포장장치를 포함하여 구성되는 지방산유도체 생산장치에 있어서, 상기 반응장치는 제1 반응장치와 제2 반응장치로 구성되며, 상기 제1 반응장치가 반응공정을 진행하는 동안에 상기 제2 반응장치는 반응준비공정을 진행하여 반응공정을 마친 지방산이 처리장치로 연속적으로 투입될 수 있도록 할 수 있다.As a technical means for solving the above problems, the fatty acid derivative production apparatus according to the present invention includes a reaction apparatus for reacting a fatty acid, a processing apparatus for separating a completed fatty acid from the fatty acid reacted in the reaction apparatus, and in the processing apparatus. Fatty acid derivative production apparatus comprising a refining apparatus for refining the separated fatty acid is completed, a powdering apparatus for powdering the fatty acid derivatives purified in the refining apparatus and a packaging device for packaging the powdered fatty acid derivatives The reaction apparatus includes a first reaction apparatus and a second reaction apparatus, and while the first reaction apparatus proceeds with the reaction process, the second reaction apparatus proceeds with the reaction preparation process to process the fatty acid having completed the reaction process. It can be fed continuously into the device.
본 발명에 따른 지방산유도체 생산공정에 적용되는 부산물 재생장치는 지방산을 반응시키는 반응장치와, 상기 반응장치에서 반응시킨 지방산에서 반응이 완료된 지방산을 분리하는 처리장치와, 상기 처리장치에서 분리된 반응이 완료된 지방산을 정제하는 정제장치와, 상기 정제장치에서 정제된 지방산유도체를 분말화하는 분말화장치 및 상기 분말화된 지방산유도체를 포장하는 포장장치를 포함하여 구성되는 지방산 유도체 생산공정에 적용되는 부산물 재생장치에 있어서, 상기 처리장치에는 재생장치가 더 구비되되, 상기 재생장치는 상기 처리장치에서 발생하는 부산물을 저장하는 부산물저장탱크와 상기 부산물저장탱크에 저장되어 있는 부산물을 재생하는 재생반응장치와 상기 재생반응장치에 물을 공급하는 물탱크와 상기 재생반응장치에 황산을 공급하는 황산탱크와 상기 재생반응장치에서 재생된 지방산을 저장하는 재생지방산저장탱크와 상기 재생반응장치를 거친 폐수를 수용하여 정화하는 정화장치를 포함하여 구성될 수 있다.The by-product regeneration apparatus applied to the fatty acid derivative production process according to the present invention includes a reaction apparatus for reacting fatty acids, a treatment apparatus for separating the completed fatty acid from the fatty acids reacted in the reaction apparatus, and a reaction separated from the treatment apparatus. Regeneration of by-products applied to the fatty acid derivative production process comprising a refining apparatus for refining the completed fatty acid, a powdering apparatus for powdering the fatty acid derivatives purified in the refining apparatus, and a packaging apparatus for packaging the powdered fatty acid derivatives. In the apparatus, the treatment apparatus is further provided with a regeneration device, the regeneration device is a by-product storage tank for storing the by-products generated in the processing device and a regeneration reaction device for regenerating the by-product stored in the by-product storage tank and the The water tank for supplying water to the regeneration reactor and the regeneration reactor It can comprise a purification unit for purifying waste water by receiving subjected to the regeneration device and a sulfuric acid tank for supplying a fatty acid and a playback storage tank for storing the reproduced fatty acid in the regeneration device.
본 발명에 따른 지방산유도체 생산장치에 의하면 반응공정에서 복수의 반응장치를 구비하여 하나의 반응장치에서 반응공정이 진행되는 동안 다른 반응장치에서 반응준비공정을 진행하여 반응공정이 연속적으로 이루어질 수 있기 때문에 전체 생산시간이 절감되어 생산원가를 절감할 수 있는 효과가 있다. 또한, 반응공정이 진행되는 반응장치에서 나오는 암모니아를 회수하여 반응준비를 하는 반응장치에 재투입함으로써 암모니아의 사용량을 줄일 수 있음은 물론, 암모니아의 배출로 인하여 발생하는 환경오염을 줄일 수 있는 효과가 있다.According to the fatty acid derivative production apparatus according to the present invention, the reaction process may be continuously performed by including a plurality of reaction apparatuses in the reaction process and proceeding the reaction preparation process in another reaction apparatus while the reaction process is performed in one reaction apparatus. The overall production time is reduced, thereby reducing the production cost. In addition, by recovering ammonia from the reaction apparatus in the reaction process and re-injecting the ammonia, the amount of ammonia used can be reduced and environmental pollution caused by ammonia emissions can be reduced. have.
도 1은 종래에 암모니아를 이용하여 지방산유도체를 생산하는 계략적인 공정을 나타내는 도면.1 is a view showing a schematic process of conventionally producing fatty acid derivatives using ammonia.
도 2는 본 발명에 따른 반응장치와 처리장치의 일례를 나타내는 도면.2 shows an example of a reaction apparatus and a treatment apparatus according to the present invention.
도 3은 본 발명에 따른 지방산 유도체 생산장치의 또 다른 실시예를 나타내는 도면.Figure 3 is a view showing another embodiment of the fatty acid derivative production apparatus according to the present invention.
이하, 본 발명의 바람직한 실시예를 첨부도면을 참조하여 상세하게 설명한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 2는 본 발명에 따른 지방산 유도체 생산장치의 일례를 나타내는 도면이다.2 is a view showing an example of an apparatus for producing fatty acid derivatives according to the present invention.
도 1 및 도 2를 참조하면, 본 발명에 따른 지방산유도체 생산장치는 지방산을 반응시키는 반응장치(도 1에서 반응공정에 적용된 장치를 말함, 10)와, 상기 반응장치(10)에서 반응시킨 지방산에서 반응이 완료된 지방산을 분리하는 처리장치(도 1에서 처리공정에 적용된 장치를 말함, 30)와, 상기 처리장치(30)에서 분리된 반응이 완료된 지방산을 정제하는 정제장치(도 1에서 정제공정에 적용된 장치를 말함, 50)와, 상기 정제장치(50)에서 정제된 지방산유도체를 분말화하는 분말화장치(도 1에서 분말화공정에 적용된 장치를 말함, 70) 및 상기 분말화된 지방산유도체를 포장하는 포장장치(도 1에서 포장공정에 적용된 장치를 말함, 90)를 포함하여 구성되며, 상기 반응장치(10)는 제1 반응장치(110)와 제2 반응장치(130)로 구성되어, 상기 제1 반응장치(110)가 반응공정을 진행하는 동안에 상기 제2 반응장치(130)는 반응준비공정을 진행하여 반응공정을 마친 지방산이 처리장치로 연속적으로 투입될 수 있도록 할 수 있다. 여기서 처리장치(30)는 지방산과 암모니아를 혼합하여 반응이 완료된 암모니아에 가성소다(NaOH; 수산화나트륨)을 투입하여 반응이 이루어진 원료와 반응이 이루어지지 않은 상태로 부분적으로 존재하는 원료를 분리하는 역할을 하고, 정제장치(50)는 분리된 원료 중 반응이 완료된 원료를 다시 정제하여 고순도의 지방산유도체로 만드는 역할을 하며, 분말화장치(70)는 고순도의 지방산유도체를 분말형태로 만드는 역할을 하며, 포장장치(90)는 분말화된 지방산유도체를 포장하는 역할을 한다. 상기와 같은 지방산유도체 생산공정 및 장치는 공지의 기술로 이에 대한 상세한 설명은 생략한다.1 and 2, the fatty acid derivative production apparatus according to the present invention is a reaction device for reacting fatty acids (refer to the apparatus applied to the reaction process in Figure 1, 10) and the fatty acid reacted in the reaction device (10) Treatment apparatus for separating the reaction is completed in the treatment apparatus (refer to the apparatus applied to the treatment process in Figure 1, 30), and purification apparatus (refining process in Figure 1) the purified reaction of the fatty acid separated in the treatment apparatus 30 50), and a powdering apparatus for powdering fatty acid derivatives purified in the refining apparatus 50 (refer to the apparatus applied to the powdering process in Figure 1, 70) and the powdered fatty acid derivatives Packaging device for packaging the (including the apparatus applied to the packaging process in Figure 1, 90) is configured, the reactor 10 is composed of a first reactor 110 and a second reactor 130 The first reactor 110 performs a reaction process. During the progress, the second reaction device 130 may proceed with the reaction preparation step so that the fatty acid that has completed the reaction process may be continuously introduced into the treatment device. Here, the treatment device 30 mixes a fatty acid and ammonia, and adds caustic soda (NaOH; sodium hydroxide) to the ammonia that has been reacted to separate the raw material that is partially present in the non-reacted raw material. And, the refining device 50 serves to make a high purity fatty acid derivative by re-purifying the reaction is completed in the separated raw material, the powdering device 70 serves to make a high purity fatty acid derivative in powder form The packaging device 90 serves to package the powdered fatty acid derivative. The fatty acid derivative production process and apparatus as described above are well known in the art and detailed description thereof will be omitted.
반응장치(10)는 반응공정이 진행되는 것으로, 반응공정은 반응준비공정과 반응공정으로 구성될 수 있다. 반응준비공정은 지방산을 반응장치에 투입하여 질소퍼징(Nitrogen Purging)을 한 후에 반응에 필요한 온도로 반응장치를 가열하는 단계로 구성된다. 반응공정은 질소퍼징이 끝나고 반응장치가 반응온도로 가열된 상태에서 암모니아(NH3)를 반응장치(10)로 투입하여 수 내지 수십 시간 동안 반응을 시키는 단계이다.The reaction device 10 is a reaction process is performed, the reaction process may be composed of a reaction preparation step and the reaction step. The reaction preparation process consists of adding a fatty acid to the reactor to purge the nitrogen and purging the reactor to a temperature necessary for the reaction. In the reaction process, after nitrogen purging is completed, ammonia (NH 3 ) is introduced into the reaction device 10 while the reaction device is heated to the reaction temperature to react for several to several tens of hours.
본 발명에 따른 지방산유도체 생산장치는 반응장치(10)가 반응준비공정을 수행하는 제1 반응장치(110)와 반응공정을 수행하는 제2 반응장치(130)으로 구성된다. 일반적으로 반응공정에 소요되는 시간보다 처리장치(30) 또는 정제장치(50)에서 소요되는 시간이 짧다. 그리고 반응공정에서도 반응준비공정에 소요되는 시간이 상당히 길기 때문에 전체공정에 소요되는 시간은 반응공정의 시간에 의하여 결정되는 경향이 있다. 따라서 반응공정에 소요되는 시간은 생산성을 결정하는 요인이 되기 때문에, 반응공정시간을 줄이면 생산성을 향상시킬 수 있게 된다.The fatty acid derivative production device according to the present invention includes a first reaction device 110 in which the reaction device 10 performs a reaction preparation process and a second reaction device 130 in which the reaction process is performed. In general, the time required by the treatment device 30 or the purification device 50 is shorter than the time required by the reaction process. And since the time required for the reaction preparation process in the reaction process is quite long, the time required for the entire process tends to be determined by the time of the reaction process. Therefore, the time required for the reaction process is a factor that determines the productivity, reducing the reaction process time can improve the productivity.
본 발명에 따른 지방산유도체 생산장치는 반응공정에 최소한 2개 이상의 복수의 반응장치를 구비하여, 하나의 반응장치에서 반응공정이 진행되는 동안에 다른 반응장치에서 반응에 필요한 준비공정을 수행하여 반응공정에 소요되는 시간을 줄일 수 있다. 본 발명에 따른 지방산유도체 생산방법에 의하면, 종래에 일반적으로 사용되는 생산방법과 비교할 때 4~6시간의 생산공정을 단축할 수 있는 것으로 나타났다.The fatty acid derivative production apparatus according to the present invention includes at least two or more reaction apparatuses in a reaction process, and performs a preparation process required for the reaction in another reaction apparatus while the reaction process is performed in one reaction apparatus. This can reduce the time required. According to the fatty acid derivative production method according to the present invention, it has been shown that the production process of 4 to 6 hours can be shortened as compared with the production method generally used in the related art.
제1 반응장치(110)와 제2 반응장치(130)는 도 2에 도시된 바와 같이 병렬로 구성될 수 있다.즉, 제1 반응장치(110)와 제2 반응장치(130)가 처리장치(30)에 각각 연결되어 제1 반응장치(110)에서 처리장치(30)로 곧바로 투입될 수도 있고, 제2 반응장치(130)에서 처리장치(30)로 곧바로 투입될 수도 있다. 그리하여 제1 반응장치(110)에서 반응준비공정과 반응공정을 수행하고 상기 반응공정이 완료된 후에는 곧바로 처리장치(30)으로 투입되고, 제2 반응장치(130)에서는 별도로 반응준비공정과 반응공정을 수행하고 나서 반응이 완료된 지방산을 처리공정(30)으로 투입할 수 있다. 이때, 제1 반응장치(110)와 제2 반응장치(130)의 구동시간은 서로 다르게 하여, 처리장치(30)에서 처리공정이 완료되고 나면 제1 반응장치(110)에서 반응이 완료된 지방산을 처리장치(30)로 투입하고, 처리장치(30)에서 다시 처리공정이 완료되고 나면 제2 반응장치(130)에서 반응이 완료된 지방산이 순차적으로 처리장치(30)로 투입되도록 할 수 있도록 할 수 있다. 다만, 이러한 구성은 본 발명의 일례를 나타내는 것으로, 제1 반응장치(110)와 제2 반응장치(130)는 직렬로 연결되어 어느 하나의 반응장치는 반응준비공정만을 수행하고, 다른 하나의 반응장치는 반응공정만을 수행하도록 할 수도 있다. 즉, 제1 반응장치(110)에서는 반응준비공정만 수행하여 반응준비공정이 완료된 지방산을 제2 반응장치(130)로 이송하고, 제2 반응장치(130)에서는 반응공정만을 수행하여 처리장치(30)로 이송하도록 할 수 있다. The first reactor 110 and the second reactor 130 may be configured in parallel as shown in FIG. 2. That is, the first reactor 110 and the second reactor 130 may be processed. Each connected to 30 may be directly input from the first reaction apparatus 110 to the processing apparatus 30, or may be directly input from the second reaction apparatus 130 to the processing apparatus 30. Therefore, the reaction preparation process and the reaction process are performed in the first reaction device 110, and immediately after the reaction process is completed, the reaction device 30 is directly added to the treatment device 30, and the second reaction device 130 separately prepares the reaction preparation process and the reaction process. After performing the reaction, the completed fatty acid may be added to the treatment step 30. At this time, the driving time of the first reaction device 110 and the second reaction device 130 are different from each other, and after the treatment process is completed in the processing device 30, the first reaction device 110 completes the reaction. After the treatment process is completed, and the treatment process is completed again in the treatment apparatus 30, the second reaction apparatus 130 may allow the fatty acids that have completed the reaction to be sequentially introduced into the treatment apparatus 30. have. However, this configuration represents an example of the present invention, the first reactor 110 and the second reactor 130 is connected in series so that any one reactor performs only the reaction preparation process, the other reaction The apparatus may be adapted to carry out only the reaction process. That is, the first reaction apparatus 110 performs only a reaction preparation process to transfer the fatty acid having completed the reaction preparation process to the second reaction apparatus 130, and the second reaction apparatus 130 performs only a reaction process to process the apparatus ( 30).
한편, 본 발명에 따른 지방산유도체 생산방법은 제1 반응장치(110)와 제2 반응장치(130)는 암모니아펌프(150)로 연결되어 어느 하나의 반응장치에서 발생하는 암모니아를 다른 반응장치로 이송하도록 할 수 있다.Meanwhile, in the fatty acid derivative production method according to the present invention, the first reactor 110 and the second reactor 130 are connected by an ammonia pump 150 to transfer ammonia generated in one reactor to another reactor. You can do that.
반응공정은 약 150~250℃, 반응압력 5~15Kg/Cm2에서 지방산과 암모니아를 반응시키게 된다. 이때, 반응공정이 수행되는 반응장치에서는 암모니아가 액상 또는 기상의 상태로 일부 배출이 되는데, 종래에는 이렇게 배출된 암모니아가 그대로 버려지고 있었다. 그러나 이와 같이 암모니아가 그대로 배출되는 경우에는 다음 반응공정에서 소실된 암모니아의 양을 보충해 주어야 하기 때문에 결과적으로 반응공정에 사용되는 원료가 낭비되는 것이며, 유출된 암모니아는 주변환경을 오염시킬 뿐만 아니라 작업환경을 악화시키는 원인이 되기도 한다. 그런데, 제1 반응장치(110)와 제2 반응장치(130)의 사이에 암모니아펌프(150)를 구비하고 상기 암모니아펌프(150)는 배관을 통하여 상기 제1 반응장치(110)와 제2 반응장치(130)에 연결되도록 하여, 반응공정에서 배출되는 일부 암모니아를 반응준비공정으로 주입할 수 있다. 이처럼, 버려지는 암모니아를 회수하여 재활용함으로써 생산원가를 절감할 수 있음은 물론, 환경오염을 방지하고 근로환경도 개선할 수 있다.In the reaction process, the fatty acid and ammonia are reacted at about 150 to 250 ° C. and a reaction pressure of 5 to 15 kg / cm 2 . At this time, in the reaction apparatus in which the reaction process is performed, a part of ammonia is discharged in a liquid or gaseous state, but conventionally, the ammonia thus discharged is discarded as it is. However, if ammonia is discharged as it is, the amount of ammonia lost in the next reaction process must be replenished, and as a result, the raw materials used in the reaction process are wasted. It can also cause a worsening of the environment. However, an ammonia pump 150 is provided between the first reactor 110 and the second reactor 130, and the ammonia pump 150 reacts with the first reactor 110 and the second reactor through a pipe. By being connected to the device 130, some ammonia discharged from the reaction process can be injected into the reaction preparation process. As such, by collecting and recycling the discarded ammonia, not only the production cost can be reduced, but also the environmental pollution and the working environment can be improved.
암모니아펌프(150)는 반응공정에서 배출되는 암모니아를 반응준비공정으로 이송하는 역할을 한다. 따라서 제1 반응장치(110)와 제2 반응장치(130)가 병렬로 연결되어 있는 경우에는 각 반응장치에서 수행되는 공정에 따라 암모니아펌프(150)가 유출되는 암모니아를 이송해 주는 방향이 달라 지게 된다. 반응장치가 병렬로 연결되어 있는 경우에는 하나의 반응장치에서 반응준비공정이 진행되고 다른 반응장치에서는 반응공정이 진행되고 있을 때, 반응공정을 수행하고 있는 반응장치에서 배출되는 암모니아를 반응준비공정을 수행하고 있는 다른 반응장치로 이송하게 된다. 한편, 제1 반응장치(110)와 제2 반응장치(130)가 직렬로 연결되어 있는 경우에, 즉 제1 반응장치(110)에서 반응준비공정이 수행되고, 제2 반응장치(130)에서 반응공정이 수행되는 경우에는 상기 반응공정이 진행되는 제2 반응장치(130)에서 암모니아가 유출되기 때문에 상기 제2 반응장치(130)에서 제1 반응장치(110)로 유출되는 암모니아를 이송시켜주게 된다. The ammonia pump 150 serves to transfer the ammonia discharged from the reaction process to the reaction preparation process. Accordingly, when the first reactor 110 and the second reactor 130 are connected in parallel, the direction in which the ammonia pump 150 flows out of the ammonia pump 150 varies according to the processes performed in each reactor. do. When the reactors are connected in parallel, the reaction preparation process is carried out in one reactor and the reaction process is progressed in the other reactors. Transfer to another reactor running. On the other hand, when the first reactor 110 and the second reactor 130 is connected in series, that is, the reaction preparation process is performed in the first reactor 110, the second reactor 130 In the case where the reaction process is carried out, since the ammonia flows out from the second reaction device 130 in which the reaction process proceeds, the ammonia flowing out from the second reaction device 130 to the first reaction device 110 is transferred. do.
본 발명의 바람직한 실시예로, 상기 암모니아는 반응준비공정이 완료된 후에 투입하는 것이 바람직하다. 따라서 필요한 경우에는 암모니아펌프(150)에 반응공정에서 배출되는 암모니아를 일시적으로 수용할 수 있는 암모니아수용부(미도시)가 더 구비될 수 있다. 그리하여 반응공정에서 암모니아가 배출되고 있지만 반응준비공정이 아직 완료되지 않은 경우에는 암모니아를 일시적으로 저장하여 보관하다가 반응준비공정이 완료된 후에 상기 반응준비공정을 수행하는 반응탱크에 암모니아를 투입하도록 할 수 있다. 이때, 암모니아펌프(150)에는 냉각장치(미도시)가 더 구비되어 제2 반응장치(130)에서 발생 되는 기체상태의 암모니아를 액화하여 제1 반응장치(110)로 이송시킬 수 있다. 냉각장치는 공지의 다양한 형태가 적용될 수 있으며, 일례로 제1 반응장치(110)와 제2 반응장치(130)를 연결하는 배관을 냉각수 등으로 냉각시켜 이송관 내부의 암모니아를 액화시킬 수 있을 것이다.In a preferred embodiment of the present invention, the ammonia is preferably added after the reaction preparation process is completed. Therefore, if necessary, the ammonia pump 150 may further include an ammonia accommodating part (not shown) capable of temporarily accommodating ammonia discharged from the reaction process. Thus, if ammonia is being discharged from the reaction process but the reaction preparation process is not yet completed, the ammonia may be temporarily stored and stored, and then ammonia may be added to the reaction tank to perform the reaction preparation process after the reaction preparation process is completed. . In this case, the ammonia pump 150 may be further provided with a cooling device (not shown) to liquefy gaseous ammonia generated in the second reaction device 130 to be transferred to the first reaction device 110. Various types of well-known cooling apparatuses may be applied, and for example, the pipe connecting the first reactor 110 and the second reactor 130 may be cooled with coolant or the like to liquefy ammonia inside the transfer pipe. .
제1 반응장치(110)와 제2 반응장치(130)는 각각 반응탱크(120)와 상기 반응탱크(120)의 내부에 구비되는 교반장치(121)로 구성될 수 있으며, 반응탱크(120)의 외측에는 상기 반응탱크(120)를 가열하는 가열장치(123)와 상기 가열장치(123) 및 반응탱크(120)의 전부나 일부를 감싸면서 단열하는 단열부(125)가 구비될 수 있으며, 단열부(125)는 에어로겔(aerogel)단열층으로 구성되어 반응탱크(120)의 전부 또는 일부 감싸는 형태로 구비될 수 있다.The first reactor 110 and the second reactor 130 may be composed of a reaction tank 120 and the stirring device 121 provided in the reaction tank 120, respectively, the reaction tank 120 On the outside of the heating device 123 for heating the reaction tank 120 and the heat insulating portion 125 to surround the whole or a portion of the heating device 123 and the reaction tank 120 may be provided, The heat insulating part 125 may be formed in an airgel (aerogel) heat insulating layer and may be provided in a form that completely or partially covers the reaction tank 120.
상기와 같은 구성에서 본 발명에 따른 지방산유도체 생산장치의 구동방법을 상펴보면, 먼저 반응공정에서 지방산과 암모니아를 혼합하여 반응시킨 후, 상기 반응이 완료된 지방산을 처리장치(30)로 이송하여 미반응 지방산을 반응이 완료된 지방산과 분리한다. 이때 반응공정에서는 제1 반응장치(110)와 제2 반응장치(130)를 구비하여 반응에 필요한 반응준비공정과 반응공정을 각각 담당하게 할 수 있다. 그리하여 반응공정에 소요되는 시간을 단축할 수 있다. 또한, 반응공정에서 배출되는 암모니아를 회수하여 반응준비공정을 수행하는 반응장치에 재투입하여 원료의 낭비를 방지하는 동시에 환경오염을 방지할 수 있다.Looking at the driving method of the fatty acid derivative production apparatus according to the present invention in the configuration as described above, first reacted by mixing the fatty acid and ammonia in the reaction step, and then transfer the completed fatty acid to the processing device (30) unreacted The fatty acid is separated from the completed fatty acid. At this time, in the reaction step, the first reaction device 110 and the second reaction device 130 may be provided so as to be in charge of the reaction preparation step and the reaction step required for the reaction, respectively. Thus, the time required for the reaction process can be shortened. In addition, the ammonia discharged from the reaction process can be recovered and re-injected into the reaction apparatus performing the reaction preparation process to prevent waste of raw materials and to prevent environmental pollution.
도면에서 설명되지 않은 T1은 질소퍼징을 위한 질소가 저장되는 탱크이고, T2는 지방산이 저장된 탱크이고, T3은 암모니아가 저장된 탱크이다. 그리고 T4는 가성소다가 저장된 탱크이고, Re는 재생공정을 나타낸다.T1, which is not described in the drawings, is a tank in which nitrogen for nitrogen purging is stored, T2 is a tank in which fatty acids are stored, and T3 is a tank in which ammonia is stored. T4 is a tank in which caustic soda is stored, and Re represents a regeneration process.
도 3은 본 발명에 따른 지방산 유도체 생산장치의 또 다른 실시예를 나타내는 도면이다.Figure 3 is a view showing another embodiment of the fatty acid derivative production apparatus according to the present invention.
도 1 및 도 3을 참조하면, 본 발명에 따른 지방산 유도체 생산장치는 처리장치(30)에는 재생장치(200)가 더 구비될 수 있다. 재생장치(200)는 부산물저장탱크(210)와 재생반응장치(230)와 물탱크(250)와 황산탱크(270)와 재생지방산저장탱크(280)와 정화장치(290)로 구성될 수 있다.1 and 3, the fatty acid derivative producing apparatus according to the present invention may further include a regeneration device 200 in the processing device 30. The regeneration apparatus 200 may include a by-product storage tank 210, a regeneration reaction apparatus 230, a water tank 250, a sulfuric acid tank 270, a regeneration fatty acid storage tank 280 and a purification device 290. .
반응장치(10)에서 반응이 완료된 지방산은 100% 반응이 이루어진 것이 아니라 통상적으로 85~95% 정도만 반응이 완료된 상태이기 때문에 5~15%정도의 미반응 지방산이 존재하게 된다. 지방산을 오랜 시간 동안 반응시킬수록 반응 수율이 증가하지만 반응시간이 길어질수록 생산성이 떨어지기 때문에 제품원가는 상승하게 되는 문제점이 있다. 따라서 시간대비 효율이 좋은 수율의 반응이 완료되면 반응공정을 중단하고 처리장치에서 미반응 지방산과 반응이 완료된 지방산을 분리하게 된다. 반응이 완료된 지방산은 전술하여 설명한 바와 같이 정제장치(50)와 분말화장치(70) 및 포장장치(90)를 거쳐서 완제품이 된다. 하지만 처리장치(30)에서 분리된 미처리 지방산은 소디움염(sodium salt) 형태의 부산물로 배출되게 되는데, 종래에는 처리장치(30)에서 배출되는 부산물을 폐기물로 처리하였다. 하지만 처리장치(30)에서 배출되는 부산물은 산업폐기물로 분류되어 처리비용이 비싸며, 결과적으로 원료가 낭비되는 2중의 손실이 발생하였다.In the reaction apparatus 10, the reaction is completed, the fatty acid is not 100% reaction, but usually only about 85 to 95% of the reaction is completed because there is an unreacted fatty acid of about 5 to 15%. The reaction yield increases as the fatty acid reacts for a long time, but there is a problem that the product cost increases because the productivity decreases as the reaction time increases. Therefore, when the reaction of the yield with good efficiency over time is completed, the reaction process is stopped and the reaction apparatus separates the unreacted fatty acid and the completed fatty acid. After the reaction is completed, the fatty acid becomes a finished product through the purification apparatus 50, the powdering apparatus 70, and the packaging apparatus 90 as described above. However, the untreated fatty acid separated from the treatment device 30 is discharged as a by-product in the form of sodium salt. Conventionally, the by-product discharged from the treatment device 30 is treated as waste. However, by-products discharged from the treatment device 30 are classified as industrial wastes, resulting in a high treatment cost, resulting in a double loss in which raw materials are wasted.
본 발명에 따른 지방산유도체 생산공정에 적용되는 부산물 재생장치는 처리장치(30)에서 생성되는 부산물을 다시 지방산으로 환원하여 재사용할 수 있도록 한다.The by-product regeneration apparatus applied to the fatty acid derivative production process according to the present invention can reduce the by-products generated in the processing device 30 to fatty acids and reuse them.
부산물저장탱크(210)는 처리장치(30)와 배관으로 연결되어 상기 처리장치(30)에서 배출되는 부산물을 일시적으로 저장하는 역할을 한다. 재생반응장치(230)는 부산물저장탱크(210)에 저장되어 있는 부산물을 지방산으로 환원시키는 반응을 수행하는 것으로, 재생탱크(231)와 상기 재생탱크(231)를 가열하는 가열장치(233)와 상기 가열장치(233)에 의하여 가열된 재생탱크(231)를 단열하는 단열부(235)를 포함하여 구성될 수 있다. 그리고 재생탱크(231)의 내부에는 교반장치(237)가 더 구비되어 재생공정에서 부산물과 환원반응에 사용되는 황산수용액을 교반하도록 할 수 있다. 본 발명의 바람직한 실시예로 가열장치(233)는 공지의 다양한 가열수단이 적용될 수 있으며 재생탱크(231)의 내부 또는 외부에 구비될 수 있다. 단열부(235)는 재생탱크(231)의 전부 또는 일부를 감싸는 형태로 구성되며, 바람직하게는 에어로겔(aerogel)단열층으로 구성될 수 있다. 또한 교반장치(237)는 재생탱크(231)의 내부에 나선형의 블레이드가 구비되어 상기 블레이드를 모터를 이용하여 회전시킬 수 있다.The by-product storage tank 210 is connected to the processing device 30 and the pipe serves to temporarily store the by-product discharged from the processing device 30. The regeneration reaction apparatus 230 performs a reaction for reducing by-products stored in the by-product storage tank 210 to fatty acids, and a heating apparatus 233 for heating the regeneration tank 231 and the regeneration tank 231. It may be configured to include a heat insulating part 235 to insulate the regeneration tank 231 heated by the heating device 233. In addition, an agitator 237 may be further provided inside the regeneration tank 231 to agitate the sulfuric acid solution used for the by-product and the reduction reaction in the regeneration process. In a preferred embodiment of the present invention, the heating device 233 may be applied with various known heating means and may be provided inside or outside the regeneration tank 231. The heat insulating part 235 may be configured to surround all or a part of the regeneration tank 231, and may be preferably formed of an aerogel insulating layer. In addition, the stirring device 237 is provided with a spiral blade inside the regeneration tank 231 to rotate the blade using a motor.
한편, 재생반응장치(230)에는 물탱크(250)와 황산탱크(270)가 배관을 통하여 연결되어 있다. 그리하여 물탱크(250)에서 공급되는 물과 황산탱크(270)에서 공급되는 황산(H2SO4)이 섞여서 약 5~25%의 황산수용액을 형성하여 재생반응장치(230)에 투입되게 된다.Meanwhile, the water tank 250 and the sulfuric acid tank 270 are connected to the regeneration reaction apparatus 230 through a pipe. Thus, the water supplied from the water tank 250 and the sulfuric acid (H 2 SO 4 ) supplied from the sulfuric acid tank 270 are mixed to form an aqueous sulfuric acid solution of about 5 to 25% to be introduced into the regeneration reactor 230.
재생지방산저장탱크(280)와 정화장치(290)는 재생반응장치(230)의 하부와 배관을 통하여 연결되어 재생공정이 완료된 후에 폐수와 지방산을 각각 수용하게 된다. 소디움염(Sodium salt) 형태의 부산물은 재생반응장치(230)에서 황산수용액과 반응하여 지방산과 물(황산을 포함)로 변하게 되는데, 지방산은 비중이 0.85 정도가 되기 때문에 물에 뜨게 된다. 따라서 재생반응이 완료된 후에 어느 정도 시간이 지나면 물과 지방산이 분리가 되어, 상기 재생반응장치(230)의 하부로 물과 지방산을 순차적으로 배출시키면서 분리할 수 있다. 먼저 배출된 물은 정화장치(290)로 보내져서 정화된 후에 버려지며, 지방산은 재생지방저장탱크(280)에 저장되어 재사용될 수 있다. 한편, 이렇게 분리된 지방산에는 여전히 황산이 묻어있기 때문에, 본 발명의 바람직한 실시예로 상기 재생지방산저장탱크(280)에는 세정장치(미도시)가 더 구비될 수 있다. 그리하여 재생반응장치(230)에서 분리된 지방산을 물로 5~7회 정도 세척하여 최종제품으로 회수할 수 있다.The regeneration fatty acid storage tank 280 and the purification device 290 are connected to the lower portion of the regeneration reaction device 230 through a pipe to receive waste water and fatty acids after the regeneration process is completed. The by-product in the form of sodium salt (Sodium salt) is reacted with the sulfuric acid solution in the regeneration reaction unit 230 is converted into fatty acids and water (including sulfuric acid), the fatty acid is floated in water because the specific gravity is about 0.85. Therefore, after a certain time after the regeneration reaction is completed, water and fatty acids are separated, it can be separated while sequentially discharging water and fatty acids to the lower portion of the regeneration reaction device (230). First, the discharged water is sent to the purification device 290, and then discarded, and the fatty acid can be stored and reused in the regeneration fat storage tank 280. On the other hand, since the sulfuric acid is still buried in the separated fatty acid, in the preferred embodiment of the present invention, the regeneration fatty acid storage tank 280 may be further provided with a cleaning device (not shown). Thus, the fatty acid separated from the regeneration reaction apparatus 230 may be washed 5 to 7 times with water to recover the final product.
상기와 같은 구성에서 본 발명에 따른 지방산 유도체 생산장치의 작동순서를 살펴보면, 먼저 지방산을 생산하는 공정 중 처리장치(30)에 배출되는 부산물이 부산물저장탱크(210)에 일시적으로 수용된다. 그리고 물탱크(250)와 황산탱크(270)에서 재생반응탱크(230)로 물과 황산을 공급하여 약 5~25%의 황산수용액을 채운다. 그런 후에 부산물저장탱크(210)에 저장된 부산물을 재생반응장치(230)로 투입하여 교반하면서 반응시킨다. 이때 반응온도는 50~150℃ 가 바람직하며, 반응시간은 5~9시간 정도가 바람직하다. 상기와 같이 재생반응장치(230)에서 부산물과 황산수용액을 반응시키면 소디움염이 지방산으로 환원되게 된다. 환원공정이 종료된 후에 일정시간 지나면 지방산은 재생반응탱크(230)의 위쪽에 뜨게 되고, 물(황산이 포함된 물)은 아래쪽으로 내려와 분리가 된다. 상기와 같은 상태에서 재생반응탱크(230)의 하부에 구비된 배출구를 개방하면 상기 재생반응탱크(230)의 하부에 위치하는 물이 먼저 배출되고, 상부에 위치하는 지방산이 나중에 배출되게 된다. 따라서 배출구에 연결된 재생지방산저장탱크(280)와 정화장치(290)로 물과 지방산을 분리하여 저장할 수 있다. 정화장치(290)에 저장된 물은 일정수준으로 정화된 후에 배출된다. 한편, 재생지방산저장탱크(280)에 저장된 지방산은 여전히 황산이 묻어 있기 때문에 세정장치를 이용하여 세척한 후에 사용할 수 있다.Looking at the operation sequence of the fatty acid derivative production apparatus according to the present invention in the configuration as described above, by-products discharged to the processing device 30 during the process of producing fatty acids is temporarily accommodated in the by-product storage tank 210. Then, water and sulfuric acid are supplied from the water tank 250 and the sulfuric acid tank 270 to the regeneration reaction tank 230 to fill an aqueous sulfuric acid solution of about 5 to 25%. Then, by-products stored in the by-product storage tank 210 are added to the regeneration reaction apparatus 230 and reacted with stirring. At this time, the reaction temperature is preferably 50 ~ 150 ℃, the reaction time is preferably about 5 ~ 9 hours. As described above, when the by-product and the sulfuric acid aqueous solution react in the regeneration reaction apparatus 230, the sodium salt is reduced to fatty acids. After a certain time after the reduction process, the fatty acid floats on the upper side of the regeneration reaction tank 230, and water (water containing sulfuric acid) is lowered and separated. When opening the outlet provided in the lower portion of the regeneration reaction tank 230 in the above state, the water located in the lower portion of the regeneration reaction tank 230 is discharged first, the fatty acid located in the upper portion is discharged later. Therefore, it is possible to separate and store water and fatty acids in the regeneration fatty acid storage tank 280 and the purification device 290 connected to the outlet. The water stored in the purification device 290 is discharged after being purified to a certain level. On the other hand, since the fatty acid stored in the regeneration fatty acid storage tank 280 is still stained with sulfuric acid can be used after washing using a washing apparatus.
이와 같이, 본 발명의 상세한 설명에서는 구체적인 실시예에 관해 설명하였으나, 본 발명의 범주에서 벗어나지 않는 한도 내에서 여러 가지 변형이 가능함은 물론이다. 그러므로, 본 발명의 범위는 설명된 실시예에 국한되어 정해져서는 안되며, 후술하는 특허청구범위뿐만 아니라 이 청구범위와 균등한 것들에 의해 정해져야 한다.As described above, in the detailed description of the present invention, specific embodiments have been described, but various modifications are possible without departing from the scope of the present invention. Therefore, the scope of the present invention should not be limited to the described embodiments, but should be defined by the claims below and equivalents thereof.

Claims (10)

  1. 지방산을 반응시키는 반응장치와, 상기 반응장치에서 반응시킨 지방산에서 반응이 완료된 지방산을 분리하는 처리장치와, 상기 처리장치에서 분리된 반응이 완료된 지방산을 정제하는 정제장치와, 상기 정제장치에서 정제된 지방산유도체를 분말화하는 분말화장치 및 상기 분말화된 지방산유도체를 포장하는 포장장치를 포함하여 구성되는 지방산유도체 생산장치에 있어서,A reaction apparatus for reacting fatty acids, a treatment apparatus for separating the completed fatty acids from the fatty acids reacted in the reaction apparatus, a purifying apparatus for purifying the fatty acids separated from the treatment apparatus, and a purified apparatus in the purification apparatus. In the fatty acid derivative production apparatus comprising a powdering apparatus for powdering fatty acid derivatives and a packaging device for packaging the powdered fatty acid derivatives,
    상기 반응장치는 제1 반응장치와 제2 반응장치로 구성되며, 상기 제1 반응장치가 반응공정을 진행하는 동안에 상기 제2 반응장치는 반응준비공정을 진행하여 반응공정을 마친 지방산이 처리장치로 연속적으로 투입될 수 있도록 하는 지방산유도체 생산장치.The reactor comprises a first reactor and a second reactor, while the second reactor proceeds with the reaction preparation process while the first reactor proceeds with the reaction step, the fatty acid having completed the reaction step is transferred to the treatment device. Fatty acid derivative production apparatus that can be continuously added.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 제1 반응장치와 상기 제2 반응장치는 직렬로 연결되어 상기 제1 반응장치에서 반응준비공정이 완료된 지방산이 상기 제2 반응장치로 이송되어 반응공정을 진행하며,The first reaction device and the second reaction device are connected in series so that the fatty acid having completed the reaction preparation process in the first reaction device is transferred to the second reaction device to proceed with the reaction process.
    상기 제1 반응장치와 상기 제2 반응장치는 암모니아펌프로 연결되어 상기 제2 반응장치에서 반응공정이 진행되는 동안에 발생하는 암모니아를 상기 제1 반응장치로 이송하여 투입하는 것을 특징으로 하는 지방산유도체 생산장치.The first reaction device and the second reaction device are connected to an ammonia pump to produce fatty acid derivatives, wherein the ammonia generated during the reaction process in the second reaction device is transferred to the first reaction device for input. Device.
  3. 청구항 2에 있어서,The method according to claim 2,
    상기 암모니아 암모니아펌프에는 냉각장치가 더 구비되어 상기 제2 반응장치에서 발생하는 기체상태의 암모니아를 액화하여 상기 제1 반응장치로 이송시키는 것을 특징으로 하는 지방산유도체 생산장치.The ammonia ammonia pump is further provided with a cooling device, the fatty acid derivative production apparatus characterized in that the liquefied gaseous ammonia generated in the second reaction device is transferred to the first reaction device.
  4. 청구항 1에 있어서,The method according to claim 1,
    상기 제1 반응장치와 상기 제2 반응장치는 병렬로 연결되어,The first reactor and the second reactor is connected in parallel,
    상기 제1 반응장치 또는 제2 반응장치 중 어느 하나의 반응장치에서 반응공정이 진행되는 동안에 다른 반응장치에서는 반응준비공정이 진행되고, 상기 제1 반응장치와 상기 제2 반응장치 사이에는 암모니아펌프가 더 구비되어 반응공정이 수행되는 반응장치에서 발생하는 암모니아를 회수하여 반응준비공정이 진행되는 반응탱크로 공급하는 것을 특징으로 하는 지방산유도체 생산장치. While the reaction process is performed in any one of the first reactor or the second reactor, a reaction preparation process is performed in the other reactor, and an ammonia pump is provided between the first reactor and the second reactor. Fatty acid derivative production apparatus characterized in that it is further provided to recover the ammonia generated in the reaction apparatus is carried out the reaction process is supplied to the reaction tank in which the reaction preparation process proceeds.
  5. 청구항 3 또는 4에 있어서,The method according to claim 3 or 4,
    상기 제1 반응장치와 상기 제2 반응장치는 반응탱크와 상기 반응탱크의 내부에 구비되는 교반장치와 상기 반응탱크의 외측에 구비되는 가열장치 및 상기 가열장치와 상기 반응탱크의 전부나 일부를 감싸면서 단열하는 단열부로 구성되며, 상기 단열부는 상기 반응탱크의 외측에 구비되는 가열장치와 상기 반응탱크의 외측을 에어로겔(aerogel)단열층이 감싸도록 구성되는 것을 특징으로 하는 지방산유도체 생산장치.The first reactor and the second reactor wrap the reaction tank and the stirring device provided inside the reaction tank, the heating device provided on the outside of the reaction tank and all or part of the heating device and the reaction tank. Fatty acid derivative production apparatus characterized in that the heat insulating portion is configured to insulate, wherein the heat insulating portion is configured to surround a heating device provided on the outside of the reaction tank and an aerogel insulation layer on the outside of the reaction tank.
  6. 지방산을 반응시키는 반응장치와, 상기 반응장치에서 반응시킨 지방산에서 반응이 완료된 지방산을 분리하는 처리장치와, 상기 처리장치에서 분리된 반응이 완료된 지방산을 정제하는 정제장치와, 상기 정제장치에서 정제된 지방산유도체를 분말화하는 분말화장치 및 상기 분말화된 지방산유도체를 포장하는 포장장치를 포함하여 구성되는 지방산 유도체 생산공정에 적용되는 부산물 재생장치에 있어서,A reaction apparatus for reacting fatty acids, a treatment apparatus for separating the completed fatty acids from the fatty acids reacted in the reaction apparatus, a purifying apparatus for purifying the fatty acids separated from the treatment apparatus, and a purified apparatus in the purification apparatus. In the by-product regeneration device applied to the fatty acid derivative production process comprising a powdering device for powdering fatty acid derivatives and a packaging device for packaging the powdered fatty acid derivatives,
    상기 처리장치에는 재생장치가 더 구비되되, 상기 재생장치는 상기 처리장치에서 발생하는 부산물을 저장하는 부산물저장탱크와 상기 부산물저장탱크에 저장되어 있는 부산물을 재생하는 재생반응장치와 상기 재생반응장치에 물을 공급하는 물탱크와 상기 재생반응장치에 황산을 공급하는 황산탱크와 상기 재생반응장치에서 재생된 지방산을 저장하는 재생지방산저장탱크와 상기 재생반응장치를 거친 폐수를 수용하여 정화하는 정화장치를 포함하여 구성되는 지방산 유도체 생산공정에 적용되는 부산물 재생장치.The treatment apparatus further includes a regeneration apparatus, wherein the regeneration apparatus includes a by-product storage tank for storing the by-product generated in the treatment apparatus, a regeneration reaction apparatus for regenerating the by-product stored in the by-product storage tank, and the regeneration reaction apparatus. A water tank for supplying water, a sulfuric acid tank for supplying sulfuric acid to the regeneration reaction device, a regeneration fatty acid storage tank for storing fatty acids regenerated in the regeneration reaction device, and a purification device for receiving and purifying wastewater passed through the regeneration reaction device. By-product recycling apparatus applied to the fatty acid derivative production process comprising.
  7. 청구항 6에 있어서,The method according to claim 6,
    상기 재생반응장치에는 상기 물탱크와 상기 황산탱크에서 각각 물과 황산이 주입되어 5~25%의 황산수용액이 공급되는 것을 특징으로 하는 지방산 유도체 생산공정에 적용되는 부산물 재생장치.The regeneration reaction apparatus is a by-product regeneration apparatus applied to the fatty acid derivative production process, characterized in that 5 to 25% sulfuric acid solution is supplied by the injection of water and sulfuric acid from the water tank and the sulfuric acid tank, respectively.
  8. 청구항 7에 있어서,The method according to claim 7,
    상기 재생반응장치의 내측 또는 외측에는 가열장치가 구비되고, 상기 재생반응장치의 외측에는 단열부가 구비되어 상기 재생반응장치를 50~150도로 가열하여 유지하고, 상기 황상수용액이 채워져 있는 재생반응장치에는 상기 처리장치에서 배출된 부산물을 주입하여 섞어 주면서 반응시키는 것을 특징으로 하는 지방산 유도체 생산공정에 적용되는 부산물 재생장치.A heating device is provided inside or outside the regeneration reaction device, and a heat insulation part is provided on the outside of the regeneration reaction device to maintain and maintain the regeneration reaction device by heating the regeneration reaction device at 50 to 150 degrees. Byproduct recycling apparatus applied to the fatty acid derivative production process characterized in that the reaction by injecting by mixing the by-product discharged from the processing device.
  9. 청구항 8에 있어서,The method according to claim 8,
    상기 재생반응장치에서의 반응시간은 5~9시간인 것을 특징으로 하는 지방산 유도체 생산공정에 적용되는 부산물 재생장치. The by-product regeneration device applied to the fatty acid derivative production process, characterized in that the reaction time in the regeneration reaction device is 5 ~ 9 hours.
  10. 청구항 9에 있어서,The method according to claim 9,
    상기 재생지방산저장탱크에는 세정장치가 더 구비되어 상기 재생반응장치에서 환원된 지방산을 물로 세정하는 것을 특징으로 하는 지방산 유도체 생산공정에 적용되는 부산물 재생장치.The regeneration fatty acid storage tank is further provided with a cleaning device is a by-product regeneration device applied to the fatty acid derivative production process, characterized in that to wash the reduced fatty acid in the regeneration reaction apparatus with water.
PCT/KR2015/004917 2014-05-23 2015-05-15 Fatty acid derivative producing apparatus and by-product recycling apparatus WO2015178633A1 (en)

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