WO2015176416A1 - Double-saw-blade reciprocating saw - Google Patents

Double-saw-blade reciprocating saw Download PDF

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Publication number
WO2015176416A1
WO2015176416A1 PCT/CN2014/085856 CN2014085856W WO2015176416A1 WO 2015176416 A1 WO2015176416 A1 WO 2015176416A1 CN 2014085856 W CN2014085856 W CN 2014085856W WO 2015176416 A1 WO2015176416 A1 WO 2015176416A1
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WO
WIPO (PCT)
Prior art keywords
reciprocating
saw blade
saw
reciprocating rod
eccentric
Prior art date
Application number
PCT/CN2014/085856
Other languages
French (fr)
Chinese (zh)
Inventor
黄跃
Original Assignee
宁波黑松工具有限公司
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Application filed by 宁波黑松工具有限公司 filed Critical 宁波黑松工具有限公司
Publication of WO2015176416A1 publication Critical patent/WO2015176416A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D51/00Sawing machines or sawing devices working with straight blades, characterised only by constructional features of particular parts; Carrying or attaching means for tools, covered by this subclass, which are connected to a carrier at both ends
    • B23D51/08Sawing machines or sawing devices working with straight blades, characterised only by constructional features of particular parts; Carrying or attaching means for tools, covered by this subclass, which are connected to a carrier at both ends of devices for mounting straight saw blades or other tools
    • B23D51/10Sawing machines or sawing devices working with straight blades, characterised only by constructional features of particular parts; Carrying or attaching means for tools, covered by this subclass, which are connected to a carrier at both ends of devices for mounting straight saw blades or other tools for hand-held or hand-operated devices

Definitions

  • the invention relates to a cutting device, in particular to a double saw blade reciprocating saw.
  • the Chinese utility model patent specification CN201220450374.X (promulgated on March 27, 2013) discloses a double saw blade reciprocating saw, which is mainly a motor in a double saw blade reciprocating saw capable of simultaneously dragging two eccentric wheels and driving two
  • the reciprocating rods make a symmetrical reciprocating motion, so that the two saw blades always move in opposite directions, so that the double saw blade reciprocating saw can simultaneously bear the opposite force in two directions, so that the double saw blade reciprocating saw can bear the force of the external force almost It is zero without imbalance, so it effectively eliminates the vibration and backlash caused by reciprocating motion, effectively ensuring the operator's comfort and reducing the labor intensity.
  • the double saw blade reciprocating saw disclosed above is relatively cumbersome because of its long shape, and therefore is not suitable for operation in a small space, and cannot be operated by one hand.
  • the gap between the saw blades is ensured by the relative positional accuracy of the reciprocating rod and the collet, and in order to ensure the clearance between the two saw blades, the reciprocating rod and
  • the processing precision of the chuck is very high, and the structure is also extremely complicated, thereby pushing up the cost.
  • the technical problem to be solved by the present invention is to provide a double saw blade reciprocating saw to overcome the defects of the prior art double saw blade reciprocating saw which is long in shape, unsuitable for small space operation, and unsuitable for one-hand operation.
  • the present invention provides a double saw blade reciprocating saw, The first reciprocating rod, the second reciprocating rod, the rails disposed in the first reciprocating rod and the second reciprocating rod, the motor, the transmission mechanism and the saw blade disposed in the casing Clamping mechanism
  • the motor is disposed at an upper portion or a lower portion of the transmission mechanism and provides a power source for the transmission mechanism, and the transmission mechanism drives the first reciprocating rod and the second reciprocating rod
  • the front end of the first reciprocating rod and the second reciprocating rod are respectively connected to the first saw blade and the second saw blade provided on the saw blade clamping mechanism.
  • the transmission mechanism comprises An upper bracket, an upper gear, an upper eccentric, a lower gear, a lower eccentric, an intermediate gear, a lower bracket;
  • the upper bracket is provided with the upper gear
  • the upper gear is provided with the upper eccentric
  • the lower bracket The lower gear is provided with the lower eccentric, the upper eccentric and the lower eccentric are oppositely disposed, the motor is vertically disposed on the upper bracket and transmitted through an output gear
  • the upper gear, the upper gear drives the intermediate gear
  • the intermediate gear drives the lower gear
  • the first reciprocating rod a reciprocating ring is located in the upper eccentric
  • the upper eccentric wheel drives the first reciprocating rod to linearly reciprocate
  • the reciprocating ring of the second reciprocating rod is located In the lower eccentric
  • the lower eccentric wheel drives the second reciprocating rod to perform linear reciprocating motion.
  • the transmission mechanism includes a bracket disposed at an oblique angle, a main shaft disposed on the bracket, a bevel gear disposed on the main shaft, and a double eccentric disposed on the bevel gear, wherein the double eccentric includes Relative to the pair of spindles
  • the upper eccentric wheel and the lower eccentric wheel are respectively fixed, and the upper eccentric wheel and the lower eccentric wheel are fixed to each other, and the upper eccentric wheel is provided with a fixing hole, and the fixing hole is provided with a pin shaft, a pin is disposed on the bevel gear;
  • the motor is obliquely disposed on the bracket and drives the bevel gear through an output gear, and the double eccentric rotates synchronously with the bevel gear, the first reciprocating rod Reciprocating ring
  • the upper eccentric wheel drives the first reciprocating rod to linearly reciprocate
  • the reciprocating ring of the second reciprocating rod is located in the lower eccentric
  • the lower eccentric drives the second reciprocating wheel
  • the rod is linearly reciprocated.
  • the reciprocating ring is elliptical or inline.
  • a front end of the first reciprocating rod or the second reciprocating rod is provided with a hook, the hook opening on the first reciprocating rod is blocked by the side wall on the second reciprocating rod, and the second reciprocating rod is bent The hook opening is blocked by the side wall on the first reciprocating rod.
  • a rear end of the first saw blade or the second saw blade is provided with a protrusion extending in the hook, and a front end of the first saw blade or the second saw blade is provided with a guiding groove.
  • the saw blade clamping mechanism includes a rear clamping fence mechanism, a front clamping fence mechanism, and a blade back; the thickness of the blade back is less than, equal to, or slightly larger than the thickness of the first saw blade and the second saw blade.
  • the rear clamping fence mechanism is disposed at a rear portion of the blade back, and the front clamping fence mechanism is disposed at a front portion of the blade back.
  • the rear clamping slat mechanism includes a first clamping elastic piece, a second clamping elastic piece, and a thread; the first clamping elastic piece and the second clamping elastic piece are clamped to the blade back by the thread
  • the lower end of the front end of the first clamping elastic piece or the second clamping elastic piece is provided with an elongated elastic plate for clamping the first saw blade and the second saw blade.
  • the first clamping elastic piece or the second clamping elastic piece is provided with an opening, and the two sides of the blade are provided with protrusions, and the protrusions are matched in the opening .
  • the thread comprises a screw and a wing nut fitted on the screw.
  • the front clamping slat mechanism includes a third clamping elastic piece and a fourth clamping elastic piece; the third clamping elastic piece is provided with a first elastic piece having a concave and convex shape, and the fourth clamping elastic piece is provided with the inner piece a second elastic piece that is convex and convex, the first elastic piece and the second elastic piece are pressed against each other and placed in the guiding groove.
  • the saw blade clamping mechanism further includes a stopper, the stopper is disposed at a lower portion of the front end of the casing and symmetrically disposed with the blade back .
  • the invention has the beneficial effects of not only shortening the outer length of the double saw blade reciprocating saw, Moreover, the reciprocating rod can be supported back and forth, effectively reducing the wear damage of the high-speed sliding to the reciprocating rod and the sliding bearing, and is suitable for both small-space operation and one-hand operation; and the present invention uses a saw blade clamping mechanism.
  • the two sides of the saw blade are respectively stopped by the elastic pieces, thereby achieving the effect of preventing the splitting thereof, and by the above measures, the large guide rails, the aluminum parts and the like are eliminated, so that the double saw blades reciprocate. Sawed
  • the weight is significantly reduced.
  • FIG. 1 is a schematic view showing the structure of a double saw blade reciprocating saw of the present invention (first embodiment) for removing a first casing;
  • FIG. 2 is a schematic view showing the structure of the double saw blade reciprocating saw of the present invention (the first embodiment) for removing the second casing;
  • Figure 3 is a first exploded perspective view of the casing of the first embodiment of the present invention.
  • Figure 4 is a second exploded perspective view of the casing of the first embodiment of the present invention.
  • Figure 5 is a first structural view of the double saw blade reciprocating saw of the present invention (the first embodiment) for removing the casing;
  • Figure 6 is a second structural schematic view of the double saw blade reciprocating saw (the first embodiment) of the present invention for removing the casing;
  • Figure 7 is a schematic view showing the first exploded structure of the double saw blade reciprocating saw (the first embodiment) for removing the casing;
  • Figure 8 is a schematic view showing a second exploded structure of the double saw blade reciprocating saw (the first embodiment) of the present invention.
  • Figure 9 is a schematic view showing a third exploded structure of the double saw blade reciprocating saw (the first embodiment) of the present invention.
  • Figure 10 is a partial structural view of the double saw blade reciprocating saw of the present invention (second embodiment) for removing the first casing;
  • Figure 11 is a schematic exploded view of the partial structure of Figure 10.
  • a double saw blade reciprocating saw of the present invention includes a plastic housing 1 including a first housing 2.1 And the second casing 2.2, the rear portion 2.3 of the casing 1 is set as a hand-held portion 2.4 and a positioning bobbin 2 for the cable to be moved out, and a switch button 3 for the user to turn on the power.
  • a first reciprocating rod 5 and a second reciprocating rod 6 disposed in a vertically distributed manner, and a guide rail 33 sleeved in the first reciprocating rod and the second reciprocating rod.
  • the guide rail of the embodiment is set to two, respectively Front rail 34
  • the rear rails 35, the front rails and the rear rails respectively sleeve the first reciprocating rod and the second reciprocating rod.
  • a motor 4 and a transmission mechanism 7 disposed in the casing, passing through the first pillar 02 and the second pillar 03 a blade clamping mechanism 8 disposed at the front end 2.5 of the casing 1 and a shielding cover 001 disposed at the front end of the casing, the first pillar and the second pillar passing through the first supporting plate 04 and the second supporting plate 05 Support.
  • the motor 4 is disposed at an upper portion or a lower portion of the transmission mechanism 7 and provides a power source for the transmission mechanism, and the transmission mechanism 7 drives the first reciprocating rod 5 and the second reciprocating rod 6
  • the first reciprocating rod 5 and the front end 28 of the second reciprocating rod 6 are respectively connected to the first saw blade 17 and the second saw blade 19 provided on the saw blade holding mechanism 8.
  • the first reciprocating rod 5 and the second reciprocating rod 6 of the present invention reciprocate in opposite directions, and the materials of the first reciprocating rod and the second reciprocating rod are stamped by a plate, the molding is simple, the shape of the part is simple, and the shape can be effectively reduced. weight.
  • the transmission mechanism 7 includes an upper bracket 9, an upper gear 10, an upper eccentric 11, a lower gear 12, and a lower eccentric 13
  • the intermediate gear 14 and the lower bracket 01 ; the upper bracket 9 is provided with the upper gear 10 at the bottom, and the upper gear bottom 10 is provided with the upper eccentric 11 and the lower bracket 01
  • the lower gear 12 is disposed at an upper portion, and the lower eccentric 13 is disposed at an upper portion of the lower gear.
  • the upper eccentric 11 and the lower eccentric 13 are disposed opposite to each other, and the motor 4 is vertically disposed on the upper eccentric 13 support 9 and passing the upper gear 10 through the upper bracket through the output gear 17, the vertical arrangement of the motor 4 not only greatly reduces the length of the double saw blade reciprocating saw, but also makes the first reciprocating rod 5 and the second reciprocating rod 6 capable of front and rear support, effectively reducing high-speed sliding wear damage to the sliding bearing 4.1 on the first reciprocating rod 5, the second reciprocating rod 6 and the motor 4; the upper gear 10 drives the intermediate gear 14 , the intermediate gear is connected between the upper bracket 9 and the lower bracket 01, the intermediate gear drives the lower gear; the movement of the upper gear 10 can drive the upper eccentric 11 to rotate, the first reciprocating rod 5
  • the elliptical reciprocating ring 15 is located in the upper eccentric (of course, the reciprocating ring in this embodiment may also be provided as a reciprocating ring such as a shape of a shape)
  • the upper eccentric wheel drives the first reciprocating rod to linearly reciprocate,
  • the front end 28 of the first reciprocating rod 5 and the second reciprocating rod 6 are provided with a hook 20, 21
  • the hook 20 opening 22 on the first reciprocating rod is blocked by the side wall 23 on the second reciprocating rod 6, and the hook 21 opening 25 on the second reciprocating rod 6 is reciprocated by the first reciprocating rod Rod 5
  • the upper side wall 26 is blocked.
  • the rear end 27 of the first saw blade 18 and the second saw blade 19 are respectively provided with a protrusion 29, 30 extending in the hook 20, 21, the first saw blade 18 or the front end 31 of the second saw blade 19 is provided with a guide groove 32.
  • the saw blade clamping mechanism 8 includes a stopper 36, a rear clamping fence mechanism 37, a front clamping fence mechanism 38, and is fixed to the housing 1
  • the back of the front end of the blade 39; the rear end of the blade back is provided with a strip-shaped circular hole 06 matching the second pillar 05 for further fixed positioning, the thickness of the blade back is smaller than, equal to or slightly larger than the first saw blade 18 And the added thickness of the second saw blade 19. It should be noted that there is a thickness of the blade back slightly larger than the added thickness of the first saw blade 18 and the second saw blade 19 because the first saw blade 18 And the second saw blade 19 may have left and right misaligned teeth when the teeth are toothed.
  • a stopper 36 is disposed at a lower portion of the front end of the casing 1 and disposed symmetrically with the blade back 39, and the stopper is mainly used for the first saw blade 18 Supported by the second saw blade 19.
  • the rear clamping fence mechanism 37 is disposed at the rear portion 42 of the blade back 39, and the front clamping fence mechanism 38 is disposed at the front of the blade back 39. . Since the thickness of the blade back is used to position the mutual gap between the first saw blade and the second saw blade, and the sides 34, 45 of the first saw blade 18 and the second saw blade 19 are used to sandwich the fence mechanism 37
  • the front clamping fence mechanism 38 is separately blocked to prevent it from being split, ensuring that the gap is within a reasonable range.
  • the blade back and rear clamping fence mechanism and the front clamping fence mechanism described in this embodiment are actually limited.
  • the three degrees of freedom of the first saw blade and the second saw blade that is, the back of the blade 39 limits the upward degree of freedom of the first saw blade and the second saw blade, the rear clamp fence mechanism 37, and the front clamp fence mechanism 38 Limiting the degrees of freedom of the first and second saw blades 44, 45, therefore, the first saw blade and the second saw blade can only be cut in the front and rear direction, and the first saw blade and the second saw are removed downward.
  • the saw blade clamping mechanism 8 also serves as a support for the two first saw blades and the second saw blade to be on a horizontal line to prevent the saw teeth from being misaligned.
  • the rear clamping fence mechanism 37 and the front clamping fence mechanism 38 of the present invention are not in the blade back 39.
  • the design is continuous clamping because of the double saw blade reciprocating saw of the present invention. It is not only necessary to cut soft materials such as wood, but also to cut hard materials such as steel pipes.
  • the saw blades for cutting metal steel pipes are generally dense and cannot make large left and right wrong teeth, so the thickness of the kerf and the actual saw blade. The difference is not large, so the effective cutting area cannot have an extra thickness.
  • the clamping fence mechanism is designed to set the rear clamping fence mechanism 37 behind the knife back 39 and the front clamping fence mechanism 38 in front of the blade back 39, i.e., the first saw blade 18 and the second saw blade.
  • the front clamping sill mechanism 38 includes a third clamping elastic piece 51 and a fourth clamping elastic piece 52; the third clamping elastic piece 51
  • the first elastic piece 53 is provided with a concave and convex portion
  • the fourth elastic piece 52 is provided with a second elastic piece 54 which is internally convex and convex, and the first elastic piece 53 and the second elastic piece 54 are pressed against each other and placed in the Guide groove 32 Inside.
  • the first saw blade and the second saw blade are provided with a guiding groove (or a strip-shaped groove) in front of the first elastic piece and the second elastic piece.
  • the rear clamping fence mechanism 37 in this embodiment includes a first clamping elastic piece 55, a second clamping elastic piece 56, and a thread 57.
  • the first clamping elastic piece and the second clamping elastic piece are clamped to the blade back 39 by the screw, and the first clamping elastic piece 55 or the second clamping elastic piece 56
  • the lower end of the front end is provided with an elongated elastic plate 58 for holding the first saw blade and the second saw blade.
  • An opening 59 is defined in the first clamping elastic piece or the second clamping elastic piece, and the protrusions 60 are provided on both sides of the blade back 1 60 fits into the opening 59.
  • the thread 57 includes a screw 61 and a wing nut 62 that fits over the screw.
  • the second embodiment is basically the same as the first embodiment, and the difference is the transmission mechanism in this embodiment.
  • 7 includes a bracket 100 disposed at an oblique angle, a spindle 101 disposed on the bracket, a bevel gear 102 disposed on the spindle, and a double eccentric 103 disposed on the bevel gear
  • the double eccentric wheel 103 includes an upper eccentric wheel 104 and a lower eccentric wheel 105 symmetrically disposed opposite to the main shaft.
  • the bevel gear is provided with a shaft hole 111, and the upper eccentric wheel is opened.
  • There is a first eccentric hole 112, and a second eccentric hole 113 is defined in the lower eccentric wheel, and the main shaft sequentially passes through the shaft hole, the first eccentric hole and the second eccentric hole.
  • the upper eccentric wheel and the lower eccentric wheel The upper eccentric wheel 104 is fixed to each other, and a fixing hole 106 is formed in the fixing eccentric hole, and the fixing hole is provided with a pin 107 (
  • the fixing hole 106 of the embodiment can also be replaced by a keyhole, and the pin shaft 107 can also be replaced by a key.
  • the pin shaft is disposed on the bevel gear 102, so that the rotation of the bevel gear can drive the double eccentricity.
  • the wheel turns.
  • the motor 4 is obliquely disposed on the bracket 100 at an angle of 45 ° and drives the bevel gear 102 through the output gear 17, the double eccentric wheel 103 and the bevel gear 102.
  • the elliptical reciprocating ring or the inline reciprocating ring 15 of the first reciprocating rod 5 is located at the upper eccentric 104
  • the upper eccentric wheel drives the first reciprocating rod to linearly reciprocate
  • the elliptical reciprocating ring of the second reciprocating rod 6 or the in-line reciprocating ring 16 is disposed on the lower eccentric 105
  • the lower eccentric wheel drives the second reciprocating rod to perform a linear reciprocating motion. Since the upper eccentric 104 and the lower eccentric 105 are fixed, and the upper eccentric passes through the pin 107 It is coupled to the bevel gear, whereby the upper eccentric and the lower eccentric are eccentrically rotatable about the main shaft 101.
  • the double eccentric 103 cooperates with the structures of the first reciprocating rod and the second reciprocating rod, the double eccentric 103
  • the eccentric rotation drives the first reciprocating rod 5 and the second reciprocating rod 6 A linear motion that reciprocates back and forth.
  • the upper eccentric and the lower eccentric are symmetrically disposed with respect to the main axis, the first reciprocating rod and the second reciprocating rod are caused to reciprocate in opposite directions.
  • the balance of the reciprocating saw is maintained, so that the reaction forces of the workpiece on the reciprocating saw in the reciprocating motion cancel each other out, eliminating the impact vibration, thereby facilitating the use of the operator and improving the cutting efficiency.
  • the housing 108 of the second embodiment is adapted.
  • An adaptive change is also made following the above structure, that is, the housing portion 109 of the mounting motor is also tilted at an angle of 45°, and the hand-held portion 110 is also provided with an oblique angle setting.
  • the invention not only shortens the outer length of the double saw blade reciprocating saw, Moreover, the reciprocating rod can be supported back and forth, effectively reducing the wear damage of the high-speed sliding to the reciprocating rod and the sliding bearing, and is suitable for both small-space operation and one-hand operation; and the present invention uses a tool holder to utilize its thickness Positioning the mutual gap between the two saw blades, the two sides of the saw blade are respectively stopped by the spring pieces, thereby achieving the effect of preventing the splitting thereof, and by the above measures, the large guide rails, aluminum parts and the like are eliminated. The weight of the double saw blade reciprocating saw is significantly reduced.

Abstract

A double-saw-blade reciprocating saw, comprising a shell (1), a first reciprocating rod (5) and a second reciprocating rod (6) that are distributed up and down, guide rails (3) fitted in the first reciprocating rod (5) and the second reciprocating rod (6), and a motor (4), a transmission mechanism (7) and a saw blade clamping mechanism (8) that are arranged in the shell (1). The motor (4) is disposed on the upper portion or the lower portion of the transmission mechanism and provides a power source for the transmission mechanism. The transmission mechanism drives the first reciprocating rod (5) and the second reciprocating rod (6) to do linear reciprocating motion. The front end of the first reciprocating rod (5) and the front end of the second reciprocating rod (6) are respectively connected to a first saw blade (18) and a second saw blade (19) that are disposed on the saw blade clamping mechanism. The overall length of the double-saw-blade reciprocating saw is reduced, and therefore the double-saw-blade reciprocating saw is suitable for being operated and used in narrow and small space and also suitable for single-hand operation; and the saw blade clamping mechanism is used for positioning a gap between the two saw blades, and the effect of preventing the two saw blades from deviating is achieved.

Description

一种双锯片往复锯 Double saw blade reciprocating saw 技术领域Technical field
本发明涉及一种切割装置,尤其涉及一种双锯片往复锯。  The invention relates to a cutting device, in particular to a double saw blade reciprocating saw.
背景技术Background technique
现有技术中类似的双锯片往复锯已由下列专利文献予以披露 。 Similar double saw blade reciprocating saws in the prior art have been disclosed by the following patent documents.
中国实用新型专利说明书CN201220450374.X(2013年03月27日公布)披露了一种双锯片往复锯,其主要是双锯片往复锯中的电机能同时拖动两个偏心轮,并带动两个往复杆作对称的往复运动,因此使得两个锯条始终作方向相反的运动,由此使双锯片往复锯能同时承受两个方向相反的力,使双锯片往复锯承受外力的合力几乎为零而不会出现不平衡的现象,因此,有效地消除了往复运动产生的震动和反冲等现象,有效地保证了操作者的舒适性,降低了劳动的强度,对于长时间工作的人起到了良好的保护作用!The Chinese utility model patent specification CN201220450374.X (promulgated on March 27, 2013) discloses a double saw blade reciprocating saw, which is mainly a motor in a double saw blade reciprocating saw capable of simultaneously dragging two eccentric wheels and driving two The reciprocating rods make a symmetrical reciprocating motion, so that the two saw blades always move in opposite directions, so that the double saw blade reciprocating saw can simultaneously bear the opposite force in two directions, so that the double saw blade reciprocating saw can bear the force of the external force almost It is zero without imbalance, so it effectively eliminates the vibration and backlash caused by reciprocating motion, effectively ensuring the operator's comfort and reducing the labor intensity. For people who work for a long time. Played a good protection!
但是,上述披露的双锯片往复锯因为外形比较长,比较笨重,因此,不太适合狭小空间的操作使用,也无法单手操作。However, the double saw blade reciprocating saw disclosed above is relatively cumbersome because of its long shape, and therefore is not suitable for operation in a small space, and cannot be operated by one hand.
另外,上述双锯片往复锯在安装两个锯片时,其锯片间的间隙靠往复杆和夹头的相对位置精度保证,而为了保证两个锯片的间隙,因此,对往复杆和夹头的加工精度要求非常高,结构也异常复杂,从而推高成本。In addition, when the two saw blade reciprocating saws are installed with two saw blades, the gap between the saw blades is ensured by the relative positional accuracy of the reciprocating rod and the collet, and in order to ensure the clearance between the two saw blades, the reciprocating rod and The processing precision of the chuck is very high, and the structure is also extremely complicated, thereby pushing up the cost.
本发明要解决的技术问题是提供一种双锯片往复锯,以克服现有技术中的双锯片往复锯外形长、不适宜狭小空间操作、不适宜单手操作的缺陷。 The technical problem to be solved by the present invention is to provide a double saw blade reciprocating saw to overcome the defects of the prior art double saw blade reciprocating saw which is long in shape, unsuitable for small space operation, and unsuitable for one-hand operation.
为达到上述目的,本发明提供一种 双锯片往复锯, 包括壳体,成上下分布设置的第一往复杆、第二往复杆,套设于该第一往复杆和第二往复杆中的导轨,设于所述壳体内的电机、传动机构、 锯片夹持机构 ;所述电机设于所述传动机构的上部或者下部并为该传动机构提供动力源,所述传动机构驱动所述第一往复杆、第二往复杆 作直线往复运动,所述第一往复杆、第二往复杆的前端分别连接所述 锯片夹持机构上设有的第一锯片、第二锯片。  In order to achieve the above object, the present invention provides a double saw blade reciprocating saw, The first reciprocating rod, the second reciprocating rod, the rails disposed in the first reciprocating rod and the second reciprocating rod, the motor, the transmission mechanism and the saw blade disposed in the casing Clamping mechanism The motor is disposed at an upper portion or a lower portion of the transmission mechanism and provides a power source for the transmission mechanism, and the transmission mechanism drives the first reciprocating rod and the second reciprocating rod The front end of the first reciprocating rod and the second reciprocating rod are respectively connected to the first saw blade and the second saw blade provided on the saw blade clamping mechanism.
其中, 所述传动机构包括 上支架、上齿轮、上偏心轮、下齿轮、下偏心轮、中间齿轮、下支架;所述上支架设有所述上齿轮,所述上齿轮设有所述上偏心轮,所述下支架设有所述下齿轮,所述下齿轮设有所述下偏心轮,所述上偏心轮和所述下偏心轮左右相对设置,所述电机垂直设置于所述上支架上并通过输出齿轮传动所述上齿轮,所述上齿轮传动所述中间齿轮,所述中间齿轮传动所述下齿轮;所述第一往复杆的 往复环位于 所述上偏心轮中,该上偏心轮带动所述第一往复杆作直线往复运动,所述第二往复杆的 往复环位于 所述下偏心轮中,该下偏心轮带动所述第二往复杆作直线往复运动。  Wherein the transmission mechanism comprises An upper bracket, an upper gear, an upper eccentric, a lower gear, a lower eccentric, an intermediate gear, a lower bracket; the upper bracket is provided with the upper gear, and the upper gear is provided with the upper eccentric, the lower bracket The lower gear is provided with the lower eccentric, the upper eccentric and the lower eccentric are oppositely disposed, the motor is vertically disposed on the upper bracket and transmitted through an output gear The upper gear, the upper gear drives the intermediate gear, the intermediate gear drives the lower gear; the first reciprocating rod a reciprocating ring is located in the upper eccentric, the upper eccentric wheel drives the first reciprocating rod to linearly reciprocate, and the reciprocating ring of the second reciprocating rod is located In the lower eccentric, the lower eccentric wheel drives the second reciprocating rod to perform linear reciprocating motion.
其中, 所述传动机构包括一成斜角设置的支架,设置于所述支架上的主轴,设置于所述主轴上的伞齿轮,设置于所述伞齿轮上的双偏心轮, 所述双偏心 轮 包括相 对 所述主 轴对 称 设 置的上偏心 轮 和下偏心 轮, 所述上偏心 轮 和下偏心 轮 互相固定,所述上偏心 轮 上 开设 有固定孔,所述固定孔内 设 有 销轴 ,所述 销轴设于 所述伞齿轮上 ;所述 电机倾斜设置于所述支架上并通过输出齿轮传动所述伞齿轮,所述 双偏心 轮与所述 伞齿轮同步转动,所述第一往复杆的 往复环位于 所述上偏心轮中,该上偏心轮带动所述第一往复杆作直线往复运动,所述第二往复杆的 往复环位于 所述下偏心轮中,该下偏心轮带动所述第二往复杆作直线往复运动。  among them, The transmission mechanism includes a bracket disposed at an oblique angle, a main shaft disposed on the bracket, a bevel gear disposed on the main shaft, and a double eccentric disposed on the bevel gear, wherein the double eccentric includes Relative to the pair of spindles The upper eccentric wheel and the lower eccentric wheel are respectively fixed, and the upper eccentric wheel and the lower eccentric wheel are fixed to each other, and the upper eccentric wheel is provided with a fixing hole, and the fixing hole is provided with a pin shaft, a pin is disposed on the bevel gear; the motor is obliquely disposed on the bracket and drives the bevel gear through an output gear, and the double eccentric rotates synchronously with the bevel gear, the first reciprocating rod Reciprocating ring In the upper eccentric, the upper eccentric wheel drives the first reciprocating rod to linearly reciprocate, the reciprocating ring of the second reciprocating rod is located in the lower eccentric, and the lower eccentric drives the second reciprocating wheel The rod is linearly reciprocated.
其中, 所述往复环为椭圆形或者一字形。  Wherein, the reciprocating ring is elliptical or inline.
其中, 所述 第一往复杆或者第二往复杆的前端设有一弯钩,所述第一往复杆上的弯钩开口由所述第二往复杆上的侧壁阻闭,所述第二往复杆上的弯钩开口由所述第一往复杆上的侧壁阻闭。  Wherein a front end of the first reciprocating rod or the second reciprocating rod is provided with a hook, the hook opening on the first reciprocating rod is blocked by the side wall on the second reciprocating rod, and the second reciprocating rod is bent The hook opening is blocked by the side wall on the first reciprocating rod.
其中, 所述第一锯片或者第二锯片的后端设有一伸于所述弯钩内的凸块,所述第一锯片或者第二锯片的前端设有一导向槽。  among them, A rear end of the first saw blade or the second saw blade is provided with a protrusion extending in the hook, and a front end of the first saw blade or the second saw blade is provided with a guiding groove.
其中, 所述锯片夹持机构包括后夹持栏板机构、前夹持栏板机构、刀背;所述刀背的厚度小于、等于或者略大于所述第一锯片和第二锯片的厚度,所述后夹持栏板机构设置于所述刀背的后部,所述前夹持栏板机构设置于所述刀背的前部。  among them, The saw blade clamping mechanism includes a rear clamping fence mechanism, a front clamping fence mechanism, and a blade back; the thickness of the blade back is less than, equal to, or slightly larger than the thickness of the first saw blade and the second saw blade. The rear clamping fence mechanism is disposed at a rear portion of the blade back, and the front clamping fence mechanism is disposed at a front portion of the blade back.
其中, 所述后夹持栏板机构包括第一夹持弹片、第二夹持弹片、螺拴;所述第一夹持弹片和所述第二夹持弹片通过所述螺拴夹持于所述刀背上,所述第一夹持弹片或者第二夹持弹片的前端下部设有夹持所述第一锯片和第二锯片的加长弹板。  among them, The rear clamping slat mechanism includes a first clamping elastic piece, a second clamping elastic piece, and a thread; the first clamping elastic piece and the second clamping elastic piece are clamped to the blade back by the thread The lower end of the front end of the first clamping elastic piece or the second clamping elastic piece is provided with an elongated elastic plate for clamping the first saw blade and the second saw blade.
其中, 所述第一夹持弹片或者第二夹持弹片上设有一开口,所述刀背两侧设有凸起,该凸起配合于所述开口中 。 The first clamping elastic piece or the second clamping elastic piece is provided with an opening, and the two sides of the blade are provided with protrusions, and the protrusions are matched in the opening .
其中, 所述螺拴包括螺丝以及配合于所述螺丝上的蝶形螺母。  Wherein, the thread comprises a screw and a wing nut fitted on the screw.
其中, 所述前夹持栏板机构包括第三夹持弹片、第四夹持弹片;所述第三夹持弹片上设有内凹凸起的第一弹片,所述第四夹持弹片上设有内凹凸起的第二弹片,该第一弹片和第二弹片相互压紧并置于所述导向槽内。  among them, The front clamping slat mechanism includes a third clamping elastic piece and a fourth clamping elastic piece; the third clamping elastic piece is provided with a first elastic piece having a concave and convex shape, and the fourth clamping elastic piece is provided with the inner piece a second elastic piece that is convex and convex, the first elastic piece and the second elastic piece are pressed against each other and placed in the guiding groove.
其中, 所述锯片夹持机构还包括一个挡块,所述挡块设于所述壳体前端下部并与所述刀背对称设置 。 Wherein, the saw blade clamping mechanism further includes a stopper, the stopper is disposed at a lower portion of the front end of the casing and symmetrically disposed with the blade back .
与现有技术相比,本发明的有益效果是不仅使双锯片往复锯外形长度减短, 而且使往复杆能够前后支撑,有效地降低了高速滑动对于往复杆和滑动轴承的磨损伤害,既适合狭小空间的操作使用,也适合单手操作;并且本发明使用一个 锯片夹持机构 来定位两个锯片的相互间隙,锯片的两侧用弹片分别拦住,从而也达到了防止其开叉的效果,并且通过以上措施,取消了大型导轨、铝件等部件使得 双锯片往复锯的 重量明显降低。  Compared with the prior art, the invention has the beneficial effects of not only shortening the outer length of the double saw blade reciprocating saw, Moreover, the reciprocating rod can be supported back and forth, effectively reducing the wear damage of the high-speed sliding to the reciprocating rod and the sliding bearing, and is suitable for both small-space operation and one-hand operation; and the present invention uses a saw blade clamping mechanism. To locate the mutual gap between the two saw blades, the two sides of the saw blade are respectively stopped by the elastic pieces, thereby achieving the effect of preventing the splitting thereof, and by the above measures, the large guide rails, the aluminum parts and the like are eliminated, so that the double saw blades reciprocate. Sawed The weight is significantly reduced.
图 1 是本发明 双锯片往复锯(第一种实施方式)去除第一壳体的 结构示意图; 1 is a schematic view showing the structure of a double saw blade reciprocating saw of the present invention (first embodiment) for removing a first casing;
图 2 是本发明 双锯片往复锯(第一种实施方式)去除第二壳体的 结构示意图; 2 is a schematic view showing the structure of the double saw blade reciprocating saw of the present invention (the first embodiment) for removing the second casing;
图 3 是本发明 (第一种实施方式)壳体的第一种分解 结构示意图; Figure 3 is a first exploded perspective view of the casing of the first embodiment of the present invention;
图 4 是本发明 (第一种实施方式)壳体的第二种分解 结构示意图; Figure 4 is a second exploded perspective view of the casing of the first embodiment of the present invention;
图 5 是本发明 双锯片往复锯(第一种实施方式)去除壳体的第一种 结构示意图; Figure 5 is a first structural view of the double saw blade reciprocating saw of the present invention (the first embodiment) for removing the casing;
图 6 是本发明 双锯片往复锯(第一种实施方式)去除壳体的第二种 结构示意图; Figure 6 is a second structural schematic view of the double saw blade reciprocating saw (the first embodiment) of the present invention for removing the casing;
图 7 是本发明 双锯片往复锯(第一种实施方式)去除壳体的第一种分解 结构示意图; Figure 7 is a schematic view showing the first exploded structure of the double saw blade reciprocating saw (the first embodiment) for removing the casing;
图 8 是本发明 双锯片往复锯(第一种实施方式)去除壳体的第二种分解 结构示意图; Figure 8 is a schematic view showing a second exploded structure of the double saw blade reciprocating saw (the first embodiment) of the present invention;
图 9 是本发明 双锯片往复锯(第一种实施方式)去除壳体的第三种分解 结构示意图; Figure 9 is a schematic view showing a third exploded structure of the double saw blade reciprocating saw (the first embodiment) of the present invention;
图 10 是本发明双锯片往复锯 (第二种实施方式)去除第一壳体的局部 结构示意图; Figure 10 is a partial structural view of the double saw blade reciprocating saw of the present invention (second embodiment) for removing the first casing;
图 11是图 10 中 局部结构分解 结构示意图 。 Figure 11 is a schematic exploded view of the partial structure of Figure 10.
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。 The specific embodiments of the present invention are further described in detail below with reference to the drawings and embodiments. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
实施方式一  Embodiment 1
本发明的一种 双锯片往复锯 如图 1 至 9 所示, 包括塑料壳体 1 , 该壳体包括第一壳体 2.1 和第二壳体 2.2 ,壳体 1 的后部 2.3 设为一手持部分 2.4 以及一供电缆线迁出的定位线筒 2 ,供使用者接通电源的开关按钮 3 。 成上下分布设置的第一往复杆 5 、第二往复杆 6 ,套设于该第一往复杆和第二往复杆中的导轨 33 , 优选地,本实施例的导轨设为两个,分别是前导轨 34 、后导轨 35 ,前导轨、后导轨分别前后将第一往复杆和第二往复杆套设。 设于所述壳体内的电机 4 、传动机构 7 , 通过 第一支柱 02 、第二支柱 03 设置于所述壳体 1 前端 2.5 的 锯片夹持机构 8 ,以及设置于壳体前端的遮挡盖 001 ,所述的第一支柱、第二支柱通过第一支撑板 04 、第二支撑板 05 进行支撑。 所述电机 4 设于所述传动机构 7 的上部或者下部并为该传动机构提供动力源,所述传动机构 7 驱动所述第一往复杆 5 、第二往复杆 6 作直线往复运动,所述第一往复杆 5 、第二往复杆 6 的前端 28 分别连接所述 锯片夹持机构 8 上设有的第一锯片 17 、第二锯片 19 。需要说明的是, 本发明第一往复杆 5 、第二往复杆 6 作相向的往复运动,且第一往复杆、第二往复杆的材料为板材冲压而成,成型简单,零件外形也简单,还可有效地降低重量。  A double saw blade reciprocating saw of the present invention, as shown in Figures 1 to 9, includes a plastic housing 1 including a first housing 2.1 And the second casing 2.2, the rear portion 2.3 of the casing 1 is set as a hand-held portion 2.4 and a positioning bobbin 2 for the cable to be moved out, and a switch button 3 for the user to turn on the power. a first reciprocating rod 5 and a second reciprocating rod 6 disposed in a vertically distributed manner, and a guide rail 33 sleeved in the first reciprocating rod and the second reciprocating rod. Preferably, the guide rail of the embodiment is set to two, respectively Front rail 34 The rear rails 35, the front rails and the rear rails respectively sleeve the first reciprocating rod and the second reciprocating rod. a motor 4 and a transmission mechanism 7 disposed in the casing, passing through the first pillar 02 and the second pillar 03 a blade clamping mechanism 8 disposed at the front end 2.5 of the casing 1 and a shielding cover 001 disposed at the front end of the casing, the first pillar and the second pillar passing through the first supporting plate 04 and the second supporting plate 05 Support. The motor 4 is disposed at an upper portion or a lower portion of the transmission mechanism 7 and provides a power source for the transmission mechanism, and the transmission mechanism 7 drives the first reciprocating rod 5 and the second reciprocating rod 6 The first reciprocating rod 5 and the front end 28 of the second reciprocating rod 6 are respectively connected to the first saw blade 17 and the second saw blade 19 provided on the saw blade holding mechanism 8. It should be noted, The first reciprocating rod 5 and the second reciprocating rod 6 of the present invention reciprocate in opposite directions, and the materials of the first reciprocating rod and the second reciprocating rod are stamped by a plate, the molding is simple, the shape of the part is simple, and the shape can be effectively reduced. weight.
上述传动机构 7 包括 上支架 9 、上齿轮 10 、上偏心轮 11 、下齿轮 12 、下偏心轮 13 、中间齿轮 14 、下支架 01 ;所述上支架 9 底部设有所述上齿轮 10 ,所述上齿轮底部 10 设有所述上偏心轮 11 ,所述下支架 01 上部设有所述下齿轮 12 ,所述下齿轮上部设有所述下偏心轮 13 ,所述上偏心轮 11 和所述下偏心轮 13 左右相对设置,所述电机 4 垂直设置于所述上支架 9 上并通过输出齿轮 17 穿过上支架传动所述上齿轮 10 , 电机 4 垂直设置不仅使得 双锯片往复锯 长度大大缩小,而且使得第一往复杆 5 、第二往复杆 6 能够前后支撑,有效地降低了高速滑动对于第一往复杆 5 、第二往复杆 6 和电机 4 上的滑动轴承 4.1 磨损伤害; 所述上齿轮 10 传动所述中间齿轮 14 ,该中间齿轮连接于上支架 9 和下支架 01 之间,所述中间齿轮传动所述下齿轮;上齿轮 10 运动可以带动上偏心轮 11 转动,所述第一往复杆 5 的椭圆形 往复环 15 位于 所述上偏心轮中 (当然,本实施例中的往复环也可以设置为诸如一字型等形状的往复环) ,该上偏心轮带动所述第一往复杆作直线往复运动,下齿轮 12 运动可以带动下偏心轮 13 转动,第二往复杆 6 的椭圆形 往复环 16 位于 所述下偏心轮 13 中 (当然,本实施例中的往复环也可以设置为诸如一字型等形状的往复环) ,该下偏心轮 11 带动所述第二往复杆 6 作直线往复运动。  The transmission mechanism 7 includes an upper bracket 9, an upper gear 10, an upper eccentric 11, a lower gear 12, and a lower eccentric 13 The intermediate gear 14 and the lower bracket 01; the upper bracket 9 is provided with the upper gear 10 at the bottom, and the upper gear bottom 10 is provided with the upper eccentric 11 and the lower bracket 01 The lower gear 12 is disposed at an upper portion, and the lower eccentric 13 is disposed at an upper portion of the lower gear. The upper eccentric 11 and the lower eccentric 13 are disposed opposite to each other, and the motor 4 is vertically disposed on the upper eccentric 13 support 9 and passing the upper gear 10 through the upper bracket through the output gear 17, the vertical arrangement of the motor 4 not only greatly reduces the length of the double saw blade reciprocating saw, but also makes the first reciprocating rod 5 and the second reciprocating rod 6 capable of front and rear support, effectively reducing high-speed sliding wear damage to the sliding bearing 4.1 on the first reciprocating rod 5, the second reciprocating rod 6 and the motor 4; the upper gear 10 drives the intermediate gear 14 , the intermediate gear is connected between the upper bracket 9 and the lower bracket 01, the intermediate gear drives the lower gear; the movement of the upper gear 10 can drive the upper eccentric 11 to rotate, the first reciprocating rod 5 The elliptical reciprocating ring 15 is located in the upper eccentric (of course, the reciprocating ring in this embodiment may also be provided as a reciprocating ring such as a shape of a shape) The upper eccentric wheel drives the first reciprocating rod to linearly reciprocate, the lower gear 12 moves to drive the lower eccentric 13 to rotate, and the elliptical reciprocating ring 16 of the second reciprocating rod 6 is located at the lower eccentric 13 (Of course, the reciprocating ring in this embodiment may also be provided as a reciprocating ring of a shape such as a straight shape), and the lower eccentric 11 drives the second reciprocating rod 6 to linearly reciprocate.
述 第一往复杆 5 和第二往复杆 6 的前端 28 设有一弯钩 20 、 21 ,所述第一往复杆上的弯钩 20 开口 22 由所述第二往复杆 6 上的侧壁 23 阻闭,所述第二往复杆 6 上的弯钩 21 开口 25 由所述第一往复杆 5 上的侧壁 26 阻闭。 所述第一锯片 18 和第二锯片 19 的后端 27 分别设有一伸于所述弯钩 20 、 21 内的凸块 29 、 30 ,所述第一锯片 18 或者第二锯片 19 的前端 31 设有一导向槽 32 。  The front end 28 of the first reciprocating rod 5 and the second reciprocating rod 6 are provided with a hook 20, 21 The hook 20 opening 22 on the first reciprocating rod is blocked by the side wall 23 on the second reciprocating rod 6, and the hook 21 opening 25 on the second reciprocating rod 6 is reciprocated by the first reciprocating rod Rod 5 The upper side wall 26 is blocked. The rear end 27 of the first saw blade 18 and the second saw blade 19 are respectively provided with a protrusion 29, 30 extending in the hook 20, 21, the first saw blade 18 or the front end 31 of the second saw blade 19 is provided with a guide groove 32.
上述锯片夹持机构 8 包括挡块 36 、后夹持栏板机构 37 、前夹持栏板机构 38 、固定于所述壳体 1 前端上部的刀背 39 ;刀背的后端设有配合第二支柱 05 的条形圆孔 06 ,以便于进一步固定定位,刀背的厚度要小于、等于或者略大于所述第一锯片 18 和第二锯片 19 的相加的厚度。需要说明的是,之所以存在一种刀背的厚度要略大于所述第一锯片 18 和第二锯片 19 的相加的厚度,是因为第一锯片 18 和第二锯片 19 在进行拨齿时,存在左右错齿的可能。挡块 36 设于所述壳体 1 前端下部并与所述刀背 39 对称设置,该 挡块 主要 用于对 第一锯片 18 和第二锯片 19 进行支撑。后夹持栏板机构 37 通过设置于所述刀背 39 的后部 42 ,所述前夹持栏板机构 38 设置于所述刀背 39 的前部 43 。由于采用刀背的厚度 来定位 第一锯片和第二锯片 的相互间隙,而且 第一锯片 18 和第二锯片 19 相并 的两侧 44 、 45 用 后夹持栏板机构 37 、前夹持栏板机构 38 分别拦住,从而防止其开叉,保证了间隙在合理的范围之内。本实施例中所述的刀背和 后夹持栏板机构、前夹持栏板机构实际 限定了 第一锯片和第二锯片 的三个方向的自由度,即刀背 39 限制 第一锯片和第二锯片 向上的自由度, 后夹持栏板机构 37 、前夹持栏板机构 38 限制第一锯片和第二锯片两侧 44 、 45 的自由度,因此,第一锯片和第二锯片只能前后方向切割运行,而向下为拆卸第一锯片和第二锯片的方向,即拆卸时,因为挡块 36 是铰接于壳体 1 上的,因此只要先将下盖 48 打开,然后将挡块 36 往壳体 1 的槽口 49 拨动,因为第一壳体上设有供挡块 36 拨入的槽口 49 ,因此当挡块拨动时,可以拨入该槽口 49 中,从而使第一锯片和第二锯片可以向下拆卸,在挡块 36 上拨动的作用力消失时,由于挡块 36 和第二壳体 2.2 之间设有复位弹簧 50 ,因此,没有作用力的情况下挡块可以轻易复位。 在切割的时候, 第一锯片和第二锯片 受力方向向上,所以向下的自由度基本对其没有影响; 锯片夹持机构 8 同时还起到一个支撑的作用,使得两 第一锯片和第二锯片 在一个水平线上,防止锯齿错位。  The saw blade clamping mechanism 8 includes a stopper 36, a rear clamping fence mechanism 37, a front clamping fence mechanism 38, and is fixed to the housing 1 The back of the front end of the blade 39; the rear end of the blade back is provided with a strip-shaped circular hole 06 matching the second pillar 05 for further fixed positioning, the thickness of the blade back is smaller than, equal to or slightly larger than the first saw blade 18 And the added thickness of the second saw blade 19. It should be noted that there is a thickness of the blade back slightly larger than the added thickness of the first saw blade 18 and the second saw blade 19 because the first saw blade 18 And the second saw blade 19 may have left and right misaligned teeth when the teeth are toothed. A stopper 36 is disposed at a lower portion of the front end of the casing 1 and disposed symmetrically with the blade back 39, and the stopper is mainly used for the first saw blade 18 Supported by the second saw blade 19. The rear clamping fence mechanism 37 is disposed at the rear portion 42 of the blade back 39, and the front clamping fence mechanism 38 is disposed at the front of the blade back 39. . Since the thickness of the blade back is used to position the mutual gap between the first saw blade and the second saw blade, and the sides 34, 45 of the first saw blade 18 and the second saw blade 19 are used to sandwich the fence mechanism 37 The front clamping fence mechanism 38 is separately blocked to prevent it from being split, ensuring that the gap is within a reasonable range. The blade back and rear clamping fence mechanism and the front clamping fence mechanism described in this embodiment are actually limited. The three degrees of freedom of the first saw blade and the second saw blade, that is, the back of the blade 39 limits the upward degree of freedom of the first saw blade and the second saw blade, the rear clamp fence mechanism 37, and the front clamp fence mechanism 38 Limiting the degrees of freedom of the first and second saw blades 44, 45, therefore, the first saw blade and the second saw blade can only be cut in the front and rear direction, and the first saw blade and the second saw are removed downward. The direction of the piece, ie when disassembling, because of the stop 36 is hinged to the housing 1, so as long as the lower cover 48 is opened first, then the stopper 36 is moved toward the notch 49 of the housing 1, because the first housing is provided with a stopper 36 for dialing in. Notch 49 Therefore, when the stopper is toggled, the slot 49 can be dialed so that the first saw blade and the second saw blade can be detached downward, and when the force of the toggle on the stopper 36 disappears, due to the stopper 36 and second housing 2.2 A return spring 50 is provided between them so that the stop can be easily reset without force. At the time of cutting, the first saw blade and the second saw blade are biased upward, so the downward degree of freedom has substantially no effect on them; The saw blade clamping mechanism 8 also serves as a support for the two first saw blades and the second saw blade to be on a horizontal line to prevent the saw teeth from being misaligned.
进一步需要说明的是,本发明中的 后夹持栏板机构 37 和前夹持栏板机构 38 之所以没有在刀背 39 上设计为连续的夹持,是因为本发明的 双锯片往复锯 不仅要切割木材等软材料,还需要切割一些钢管等硬材料;而用于切割金属钢管的锯片锯齿一般较密,无法做出较大的左右错齿,所以锯缝和实际锯片的厚度相差不大,因此有效地切割区域不能有额外的厚度。而这种分段式的 夹持栏板机构 设计将后 夹持栏板机构 37 设置在刀背 39 的后方,将前 夹持栏板机构 38 设置在刀背 39 的前方,即在 第一锯片 18 和第二锯片 19 前后交错的区域,该区域正好是不用于切割的区域。 所述前夹持栏板机构 38 包括第三夹持弹片 51 、第四夹持弹片 52 ;所述第三夹持弹片 51 上设有内凹凸起的第一弹片 53 ,所述第四夹持弹片 52 上设有内凹凸起的第二弹片 54 ,该第一弹片 53 和第二弹片 54 相互压紧并置于所述导向槽 32 内。 为了防止 第一锯片和第二锯片 在空载运行过程中下落, 第一锯片和第二锯片的 前方设置有导向槽(或者为条形槽), 第一弹片和第二弹片此时通过导向槽 32 钩住 第一锯片 18 和第二锯片 19 以 防止其下落,实际切割承重时 第一弹片和第二弹片 不起承重作用,而是通过挡块 36 限制 第一锯片和第二锯片 向下的趋势。 本实施例中的后夹持栏板机构 37 包括第一夹持弹片 55 、第二夹持弹片 56 、螺拴 57 ;所述第一夹持弹片和所述第二夹持弹片通过所述螺拴夹持于所述刀背 39 上,所述第一夹持弹片 55 或者第二夹持弹片 56 的前端下部设有夹持所述第一锯片和第二锯片的加长弹板 58 。所述第一夹持弹片或者第二夹持弹片上设有一开口 59 ,所述刀背 1 两侧设有凸起 60 ,该凸起 60 配合于所述开口 59 中。所述螺拴 57 包括螺丝 61 以及配合于所述螺丝上的蝶形螺母 62 。  It should be further noted that the rear clamping fence mechanism 37 and the front clamping fence mechanism 38 of the present invention are not in the blade back 39. The design is continuous clamping because of the double saw blade reciprocating saw of the present invention. It is not only necessary to cut soft materials such as wood, but also to cut hard materials such as steel pipes. The saw blades for cutting metal steel pipes are generally dense and cannot make large left and right wrong teeth, so the thickness of the kerf and the actual saw blade. The difference is not large, so the effective cutting area cannot have an extra thickness. And this segmented The clamping fence mechanism is designed to set the rear clamping fence mechanism 37 behind the knife back 39 and the front clamping fence mechanism 38 in front of the blade back 39, i.e., the first saw blade 18 and the second saw blade. 19 Interlaced area, which is the area that is not used for cutting. The front clamping sill mechanism 38 includes a third clamping elastic piece 51 and a fourth clamping elastic piece 52; the third clamping elastic piece 51 The first elastic piece 53 is provided with a concave and convex portion, and the fourth elastic piece 52 is provided with a second elastic piece 54 which is internally convex and convex, and the first elastic piece 53 and the second elastic piece 54 are pressed against each other and placed in the Guide groove 32 Inside. In order to prevent the first saw blade and the second saw blade from falling during the no-load operation, the first saw blade and the second saw blade are provided with a guiding groove (or a strip-shaped groove) in front of the first elastic piece and the second elastic piece. Passing through the guiding slot 32 The first saw blade 18 and the second saw blade 19 are hooked to prevent them from falling. When the load bearing is actually cut, the first elastic piece and the second elastic piece do not bear the weight, but the first saw blade and the second saw blade are restricted by the stopper 36. Downward trend. The rear clamping fence mechanism 37 in this embodiment includes a first clamping elastic piece 55, a second clamping elastic piece 56, and a thread 57. The first clamping elastic piece and the second clamping elastic piece are clamped to the blade back 39 by the screw, and the first clamping elastic piece 55 or the second clamping elastic piece 56 The lower end of the front end is provided with an elongated elastic plate 58 for holding the first saw blade and the second saw blade. An opening 59 is defined in the first clamping elastic piece or the second clamping elastic piece, and the protrusions 60 are provided on both sides of the blade back 1 60 fits into the opening 59. The thread 57 includes a screw 61 and a wing nut 62 that fits over the screw.
实施方式二  Embodiment 2
如图 10 、 11 所示,本实施 方式 二与实施 方式 一基本相同,所不同的是本实施例中的 传动机构 7 包括一成斜角设置的支架 100 ,设置于所述支架上的主轴 101 ,设置于所述主轴上的伞齿轮 102 ,设置于所述伞齿轮上的双偏心轮 103 , 所述双偏心 轮103 包括相 对 所述主 轴对 称 设 置的上偏心 轮104 和下偏心 轮105, 伞齿轮上设有轴孔 111 , 上偏心 轮 上 开设 有第一偏心孔112,下偏心 轮 上 开设 有第二偏心孔113,主 轴 依次穿 过轴孔、 第一偏心孔和第二偏心孔。所述上偏心 轮 和下偏心 轮 互相固定,所述上偏心 轮104 上 开设 有固定孔106,固定孔用于带载,所述固定孔内 设 有 销轴107( 本实施例的固定孔106也可等同替换为键孔,销轴107也可等同替换为键 ) ,所述 销轴设于 所述伞齿轮102上,由此伞 齿轮 的 转动 可以 带动 双偏心 轮转动 。 所述 电机 4 成 45 °夹角倾斜设置于所述支架 100 上并通过输出齿轮 17 传动所述伞齿轮 102 ,所述 双偏心 轮103与所述 伞齿轮 102 同步转动,所述第一往复杆 5 的椭圆形 往复环或者一字型往复环 15 位于 所述上偏心轮 104 中,该上偏心轮带动所述第一往复杆作直线往复运动,所述第二往复杆 6 的椭圆形 往复环或者一字型往复环位 16 于 所述下偏心轮 105 中,该下偏心轮带动所述第二往复杆作直线往复运动。 由于上偏心轮 104 和下偏心轮 105 固定,并且上偏心轮通过销轴 107 与伞齿轮连接,由此,上偏心轮和下偏心轮可绕主轴 101 作偏心转动。由于双偏心轮 103 与第一往复杆 和第二往复杆 的结构互相配合,因此双偏心轮 103 的偏心转动带动第一往复杆 5 、第二往复杆 6 作前后往复的直线运动。又由于上偏心轮和下偏心轮相对主轴对称设置,由此使得第一往复杆和第二往复杆作相反的往复运动。通过对称设置的两套往复杆结构,保持了往复锯的平衡,使得往复运动中工件对往复锯的反作用力互相抵消,消除了冲击性振动,从而便于操作者使用,提高了切割效率 。 As shown in FIGS. 10 and 11, the second embodiment is basically the same as the first embodiment, and the difference is the transmission mechanism in this embodiment. 7 includes a bracket 100 disposed at an oblique angle, a spindle 101 disposed on the bracket, a bevel gear 102 disposed on the spindle, and a double eccentric 103 disposed on the bevel gear, The double eccentric wheel 103 includes an upper eccentric wheel 104 and a lower eccentric wheel 105 symmetrically disposed opposite to the main shaft. The bevel gear is provided with a shaft hole 111, and the upper eccentric wheel is opened. There is a first eccentric hole 112, and a second eccentric hole 113 is defined in the lower eccentric wheel, and the main shaft sequentially passes through the shaft hole, the first eccentric hole and the second eccentric hole. The upper eccentric wheel and the lower eccentric wheel The upper eccentric wheel 104 is fixed to each other, and a fixing hole 106 is formed in the fixing eccentric hole, and the fixing hole is provided with a pin 107 ( The fixing hole 106 of the embodiment can also be replaced by a keyhole, and the pin shaft 107 can also be replaced by a key. The pin shaft is disposed on the bevel gear 102, so that the rotation of the bevel gear can drive the double eccentricity. The wheel turns. The motor 4 is obliquely disposed on the bracket 100 at an angle of 45 ° and drives the bevel gear 102 through the output gear 17, the double eccentric wheel 103 and the bevel gear 102. Synchronous rotation, the elliptical reciprocating ring or the inline reciprocating ring 15 of the first reciprocating rod 5 is located at the upper eccentric 104 The upper eccentric wheel drives the first reciprocating rod to linearly reciprocate, and the elliptical reciprocating ring of the second reciprocating rod 6 or the in-line reciprocating ring 16 is disposed on the lower eccentric 105 The lower eccentric wheel drives the second reciprocating rod to perform a linear reciprocating motion. Since the upper eccentric 104 and the lower eccentric 105 are fixed, and the upper eccentric passes through the pin 107 It is coupled to the bevel gear, whereby the upper eccentric and the lower eccentric are eccentrically rotatable about the main shaft 101. Since the double eccentric 103 cooperates with the structures of the first reciprocating rod and the second reciprocating rod, the double eccentric 103 The eccentric rotation drives the first reciprocating rod 5 and the second reciprocating rod 6 A linear motion that reciprocates back and forth. Also, since the upper eccentric and the lower eccentric are symmetrically disposed with respect to the main axis, the first reciprocating rod and the second reciprocating rod are caused to reciprocate in opposite directions. Through the two sets of reciprocating rod structures symmetrically arranged, the balance of the reciprocating saw is maintained, so that the reaction forces of the workpiece on the reciprocating saw in the reciprocating motion cancel each other out, eliminating the impact vibration, thereby facilitating the use of the operator and improving the cutting efficiency. .
在作出以上结构调整的同时,相适应的,本实施方式二的壳体 108 也跟随上述结构作出适应性的变化,即安装电机的壳体部位 109 也作出 45 °夹角倾斜设置,而且手持部分 110 也相应作出一斜角设置 。 In the same manner as the above structural adjustment, the housing 108 of the second embodiment is adapted. An adaptive change is also made following the above structure, that is, the housing portion 109 of the mounting motor is also tilted at an angle of 45°, and the hand-held portion 110 is also provided with an oblique angle setting.
本发明不仅使双锯片往复锯外形长度减短, 而且使往复杆能够前后支撑,有效地降低了高速滑动对于往复杆和滑动轴承的磨损伤害,既适合狭小空间的操作使用,也适合单手操作;并且本发明使用一个刀架,利用其厚度来定位两个锯片的相互间隙,锯片的两侧用弹簧片分别拦住,从而也达到了防止其开叉的效果,并且通过以上措施,取消了大型导轨、铝件等部件使得 双锯片往复锯的 重量明显降低。  The invention not only shortens the outer length of the double saw blade reciprocating saw, Moreover, the reciprocating rod can be supported back and forth, effectively reducing the wear damage of the high-speed sliding to the reciprocating rod and the sliding bearing, and is suitable for both small-space operation and one-hand operation; and the present invention uses a tool holder to utilize its thickness Positioning the mutual gap between the two saw blades, the two sides of the saw blade are respectively stopped by the spring pieces, thereby achieving the effect of preventing the splitting thereof, and by the above measures, the large guide rails, aluminum parts and the like are eliminated. The weight of the double saw blade reciprocating saw is significantly reduced.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。 The above description is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make several improvements and retouchings without departing from the technical principles of the present invention. It should also be considered as the scope of protection of the present invention.

Claims (12)

  1. 一种双锯片往复锯,其特征在于:包括壳体,成上下分布设置的第一往复杆、第二往复杆,套设于该第一往复杆和第二往复杆中的导轨,设于所述壳体内的电机、传动机构、锯片夹持机构;所述电机设于所述传动机构的上部或者下部并为该传动机构提供动力源,所述传动机构驱动所述第一往复杆、第二往复杆作直线往复运动,所述第一往复杆、第二往复杆的前端分别连接所述锯片夹持机构上设有的第一锯片、第二锯片。A double saw blade reciprocating saw, comprising: a housing, a first reciprocating rod and a second reciprocating rod arranged in a vertical arrangement, and a guide rail sleeved in the first reciprocating rod and the second reciprocating rod, a motor, a transmission mechanism, and a saw blade clamping mechanism in the housing; the motor is disposed at an upper portion or a lower portion of the transmission mechanism and provides a power source for the transmission mechanism, and the transmission mechanism drives the first reciprocating rod, The second reciprocating rod is linearly reciprocated, and the front ends of the first reciprocating rod and the second reciprocating rod are respectively connected to the first saw blade and the second saw blade provided on the saw blade clamping mechanism.
  2. 根据权利要求1所述的双锯片往复锯,其特征在于:所述传动机构包括上支架、上齿轮、上偏心轮、下齿轮、下偏心轮、中间齿轮、下支架;所述上支架设有所述上齿轮,所述上齿轮设有所述上偏心轮,所述下支架设有所述下齿轮,所述下齿轮设有所述下偏心轮,所述上偏心轮和所述下偏心轮左右相对设置,所述电机垂直设置于所述上支架上并通过输出齿轮传动所述上齿轮,所述上齿轮传动所述中间齿轮,所述中间齿轮传动所述下齿轮;所述第一往复杆的往复环位于所述上偏心轮中,该上偏心轮带动所述第一往复杆作直线往复运动,所述第二往复杆的往复环位于所述下偏心轮中,该下偏心轮带动所述第二往复杆作直线往复运动。The double saw blade reciprocating saw according to claim 1, wherein the transmission mechanism comprises an upper bracket, an upper gear, an upper eccentric, a lower gear, a lower eccentric, an intermediate gear, and a lower bracket; There is the upper gear, the upper gear is provided with the upper eccentric wheel, the lower bracket is provided with the lower gear, and the lower gear is provided with the lower eccentric, the upper eccentric and the lower The eccentric wheel is disposed oppositely to the left and right, the motor is vertically disposed on the upper bracket and drives the upper gear through an output gear, the upper gear drives the intermediate gear, and the intermediate gear drives the lower gear; a reciprocating ring of a reciprocating rod is disposed in the upper eccentric, the upper eccentric wheel drives the first reciprocating rod to linearly reciprocate, and the reciprocating ring of the second reciprocating rod is located in the lower eccentric, the lower eccentric The wheel drives the second reciprocating rod to linearly reciprocate.
  3. 根据权利要求1所述的双锯片往复锯,其特征在于:所述传动机构包括一成斜角设置的支架,设置于所述支架上的主轴,设置于所述主轴上的伞齿轮,设置于所述伞齿轮上的双偏心轮;所述双偏心轮包括相对所述主轴对称设置的上偏心轮和下偏心轮,所述上偏心轮和下偏心轮互相固定,所述上偏心轮上开设有固定孔,所述固定孔内设有销轴,所述销轴设于所述伞齿轮上,所述电机倾斜设置于所述支架上并通过输出齿轮传动所述伞齿轮,所述双偏心轮与所述伞齿轮同步转动,所述第一往复杆的往复环位于所述上偏心轮中,该上偏心轮带动所述第一往复杆作直线往复运动,所述第二往复杆的往复环位于所述下偏心轮中,该下偏心轮带动所述第二往复杆作直线往复运动。The double saw blade reciprocating saw according to claim 1, wherein the transmission mechanism comprises a bracket disposed at an oblique angle, a main shaft disposed on the bracket, a bevel gear disposed on the main shaft, and a setting a double eccentric on the bevel gear; the double eccentric includes an upper eccentric and a lower eccentric disposed symmetrically with respect to the main shaft, the upper eccentric and the lower eccentric being fixed to each other, the upper eccentric a fixing hole is disposed, a pin shaft is disposed in the fixing hole, the pin shaft is disposed on the bevel gear, and the motor is obliquely disposed on the bracket and drives the bevel gear through an output gear, the double The eccentric wheel rotates synchronously with the bevel gear, and the reciprocating ring of the first reciprocating rod is located in the upper eccentric, the upper eccentric wheel drives the first reciprocating rod to linearly reciprocate, and the second reciprocating rod The reciprocating ring is located in the lower eccentric, and the lower eccentric drives the second reciprocating rod to linearly reciprocate.
  4. 根据权利要求2或3所述的双锯片往复锯,其特征在于:所述往复环为椭圆形或者一字形。A double saw blade reciprocating saw according to claim 2 or 3, wherein the reciprocating ring is elliptical or inline.
  5. 根据权利要求4所述的双锯片往复锯,其特征在于:所述第一往复杆或者第二往复杆的前端设有一弯钩,所述第一往复杆上的弯钩开口由所述第二往复杆上的侧壁阻闭,所述第二往复杆上的弯钩开口由所述第一往复杆上的侧壁阻闭。The double saw blade reciprocating saw according to claim 4, wherein a front end of the first reciprocating rod or the second reciprocating rod is provided with a hook, and the hook opening on the first reciprocating rod is The side wall on the reciprocating rod is blocked, and the hook opening on the second reciprocating rod is blocked by the side wall on the first reciprocating rod.
  6. 根据权利要求5所述的双锯片往复锯,其特征在于:所述第一锯片或者第二锯片的后端设有一伸于所述弯钩内的凸块,所述第一锯片或者第二锯片的前端设有一导向槽。The double saw blade reciprocating saw according to claim 5, wherein a rear end of the first saw blade or the second saw blade is provided with a protrusion extending in the hook, the first saw blade Or a front end of the second saw blade is provided with a guiding groove.
  7. 根据权利要求6所述的双锯片往复锯,其特征在于:所述锯片夹持机构包括后夹持栏板机构、前夹持栏板机构、刀背;所述刀背的厚度小于、等于或者略大于所述第一锯片和第二锯片的厚度,所述后夹持栏板机构设置于所述刀背的后部,所述前夹持栏板机构设置于所述刀背的前部。The double saw blade reciprocating saw according to claim 6, wherein the saw blade clamping mechanism comprises a rear clamping fence mechanism, a front clamping fence mechanism, and a blade back; the thickness of the blade back is less than or equal to or Slightly larger than the thickness of the first saw blade and the second saw blade, the rear clamp fence mechanism is disposed at a rear portion of the blade back, and the front clamp fence mechanism is disposed at a front portion of the blade back.
  8. 根据权利要求7所述的双锯片往复锯,其特征在于:所述后夹持栏板机构包括第一夹持弹片、第二夹持弹片、螺拴;所述第一夹持弹片和所述第二夹持弹片通过所述螺拴夹持于所述刀背上,所述第一夹持弹片或者第二夹持弹片的前端下部设有夹持所述第一锯片和第二锯片的加长弹板。The double saw blade reciprocating saw according to claim 7, wherein the rear clamping fence mechanism comprises a first clamping elastic piece, a second clamping elastic piece, a thread; the first clamping elastic piece and the The second clamping elastic piece is clamped on the blade back by the thread, and the lower end of the front end of the first clamping elastic piece or the second clamping elastic piece is provided with the first saw blade and the second saw blade. The extension of the springboard.
  9. 根据权利要求8所述的双锯片往复锯,其特征在于:所述第一夹持弹片或者第二夹持弹片上设有一开口,所述刀背两侧设有凸起,该凸起配合于所述开口中。The double saw blade reciprocating saw according to claim 8, wherein the first clamping elastic piece or the second clamping elastic piece is provided with an opening, and the two sides of the blade are provided with protrusions, and the protrusions are matched with In the opening.
  10. 根据权利要求8或9所述的双锯片往复锯,其特征在于:所述螺拴包括螺丝以及配合于所述螺丝上的蝶形螺母。A double saw blade reciprocating saw according to claim 8 or 9, wherein the thread comprises a screw and a wing nut fitted to the screw.
  11. 根据权利要求7所述的双锯片往复锯,其特征在于:所述前夹持栏板机构包括第三夹持弹片、第四夹持弹片;所述第三夹持弹片上设有内凹凸起的第一弹片,所述第四夹持弹片上设有内凹凸起的第二弹片,该第一弹片和第二弹片相互压紧并置于所述导向槽内。The double saw blade reciprocating saw according to claim 7, wherein the front clamping fence mechanism comprises a third clamping elastic piece and a fourth clamping elastic piece; The first elastic piece is provided with a second elastic piece which is internally convex and convex, and the first elastic piece and the second elastic piece are pressed against each other and placed in the guiding groove.
  12. 根据权利要求7所述的双锯片往复锯,其特征在于:所述锯片夹持机构还包括一个挡块,所述挡块设于所述壳体前端下部并与所述刀背对称设置。 The double saw blade reciprocating saw according to claim 7, wherein the saw blade holding mechanism further comprises a stopper provided at a lower portion of the front end of the casing and disposed symmetrically with the blade back.
PCT/CN2014/085856 2014-05-22 2014-09-03 Double-saw-blade reciprocating saw WO2015176416A1 (en)

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Publication number Priority date Publication date Assignee Title
CN104400115A (en) * 2014-05-22 2015-03-11 宁波黑松工具有限公司 Double-saw-blade reciprocating saw
CN203843297U (en) * 2014-05-22 2014-09-24 宁波黑松工具有限公司 Reciprocating saw with double saw blades
CN111300347B (en) * 2018-12-12 2023-11-07 喜利得股份公司 reciprocating saw

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DE3638404A1 (en) * 1986-11-11 1988-05-26 Black & Decker Inc Saw blade unit
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