WO2015176144A1 - Device and method for expanding a gasflow and for simultaneously recuperating energy from the gasflow - Google Patents
Device and method for expanding a gasflow and for simultaneously recuperating energy from the gasflow Download PDFInfo
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- WO2015176144A1 WO2015176144A1 PCT/BE2015/000023 BE2015000023W WO2015176144A1 WO 2015176144 A1 WO2015176144 A1 WO 2015176144A1 BE 2015000023 W BE2015000023 W BE 2015000023W WO 2015176144 A1 WO2015176144 A1 WO 2015176144A1
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- pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K13/00—General layout or general methods of operation of complete plants
- F01K13/02—Controlling, e.g. stopping or starting
Definitions
- the present invention relates to a method for expanding a gas flow and for the simultaneous recovery of energy from this gas flow.
- the invention is intended for expanding a gas flow and for the simultaneous recovery of energy from this gas flow by driving the gas flow through a pressure reducing unit with a rotor with an outgoing shaft for the conversion of energy from the gas flow into mechanical energy on this shaft.
- Gases for example steam, are often used in industrial processes as a driving force or for the process.
- the gas is first raised to a higher energy level by heating and/or compression to a higher pressure, to then expand the gas in the process to a demanded reduced pressure and temperature, depending on the demanded gas flow downstream, by driving the gas through a pressure reducing unit.
- This preset value can be fixed or variable and is imposed by the downstream installations for example. With a variable value a different value for the pressure at the outlet is preset when this is demanded by downstream installations .
- a controller will be provided with the operating point of the pressure reducing unit to maintain the instantaneous preset value for the pressure at the outlet .
- control is done entirely on the basis of the requirements of the gas flow.
- a disadvantage is that the energy recovery is not always optimum, as no account is taken of the characteristics of the pressure reducing unit itself.
- Another disadvantage is that the outgoing power cannot be controlled or kept stable.
- the purpose of the present invention is to provide a solution to at least one of the aforementioned and other disadvantages .
- the object of the present invention is a method for expanding a gas flow and for the simultaneous recovery of energy from this gas flow by driving the gas flow through a pressure reducing unit with a rotor with an outgoing shaft for the conversion of energy from the gas flow into mechanical energy on this shaft, whereby the method consists of controlling the pressure at the outlet of the pressure reducing unit within a preset operating range between a minimum pressure p min and a maximum pressure Pmax at the outlet, taking account of the inlet and outlet conditions and the properties of the pressure reducing unit so that the outgoing power remains constant, remains a maximum or so that an optimum energy conversion is obtained.
- the operating range for the pressure at the outlet can be imposed by the downstream installations for example.
- An advantage of such a method is that the outgoing power produced by the pressure reducing unit can be controlled as the pressure at the outlet can be freely chosen within this aforementioned operating range, whereby not only is account taken of the requirements of the downstream installation but also of the characteristics of the pressure reducing unit itself, for example, that determine the efficiency of the energy conversion.
- the method comprises the step of determining the outgoing power demanded on the outgoing shaft and taking the following steps on the basis of this:
- the outgoing power on the shaft can be kept constant or at a maximum, a specific power can be assured, and the aforementioned electricity consumers can be supplied with electric power at all times.
- the method when the pressure at the outlet is controlled such that the outgoing power on the outgoing shaft remains constant and equal to the demanded outgoing power, the method consists of providing a set of operating curves for different inlet and outlet conditions that define the relationship between the outgoing power on the outgoing shaft and the pressure at the outlet, and whereby the method comprises the step of determining the inlet and outlet conditions and taking the following steps on the basis of this:
- This method has the advantage that it is easy to implement.
- the method comprises the step of determining the outgoing power on the outgoing shaft and taking any one of the following steps on the basis of this:
- the invention also concerns a device for expanding a gas flow and for the simultaneous recovery of energy from this gas flow, whereby this device comprises a pressure reducing unit with an inlet and an outlet for the gas flow and with a rotor with an outgoing shaft for the conversion of the energy from the gas flow into mechanical energy on this shaft, means for controlling the pressure at the outlet, whereby the device is provided with a controller for the control of the aforementioned means to adjust the pressure at the outlet within a set operating range between a minimum pressure p min and a maximum pressure p max at the outlet, so that, taking account of the inlet and outlet conditions and the properties of the pressure reducing unit (5) , the outgoing power remains constant or such that an optimum energy conversion is obtained.
- figure 1 schematically shows a device according to the invention
- figure 2 schematically shows an operating curve of the pressure reducing unit used in the device of figure 1;
- figure 3 schematically shows the operating curve of figure 2 indicating different operating points in the application of a method according to the invention;
- figure 4 schematically shows the relationship between the efficiency of the energy conversion and the speed of the pressure reducing unit.
- the device shown in figure 1 essentially comprises a gas pipe 2 with an inlet pipe 3 and an outlet pipe 4, whereby a pressure reducing unit 5, in the form of an expander with an inlet 6 connection to the inlet pipe 3 and an outlet 7 to which the outlet pipe 4 connects, is provided in the gas pipe 2.
- a pressure reducing unit 5 in the form of an expander with an inlet 6 connection to the inlet pipe 3 and an outlet 7 to which the outlet pipe 4 connects, is provided in the gas pipe 2.
- the inlet pipe 3 is connected to a boiler 8 or any other source of gas at high temperature and/or pressure for the supply of a gas flow Q to the inlet pipe 3 of the gas pipe 2 that connects to a downstream installation 9 that uses the gas process-wise as a driving force or as a process gas for a chemical reaction or similar.
- the gas is steam. However, it is not excluded that another gas or gas mixture is used.
- the pressure reducing unit 5 is constructed as a screw expander with a double rotor 10 that is rotatably affixed in a housing 11 with the aforementioned inlet 6 and outlet 7.
- the double rotor 10 is formed by two helical rotors 10a, 10b with lobes that mesh together, and which together with the housing 11 at the inlet define a gastight chamber 12 that, when the rotors 10a, 10b are turning, moves from the inlet 6 to the outlet 7 and thereby becomes increasingly larger so that the gas trapped in this gastight chamber 12 can expand.
- One of the two rotors 10b is affixed to an outgoing shaft 13 that extends through the housing 11 to the outside, and which in this case is mechanically coupled to a load 14, for example in the form of a generator that is used for the electricity supply to electricity consumers 15 that are connected thereto and which is schematically shown in the example by a lamp.
- a load 14 for example in the form of a generator that is used for the electricity supply to electricity consumers 15 that are connected thereto and which is schematically shown in the example by a lamp.
- the device 1 is provided with means 16 for controlling the pressure p u at the outlet 7.
- a first possibility for controlling the pressure p u is formed in the example by a variable speed control 17 for controlling the speed of the outgoing shaft 13 that is connected to the load 14 in order to change the counter- torque on the outgoing shaft 13 and thus to influence the speed.
- a second possibility for controlling the pressure p u at the outlet 7 is provided in this example by a variable choke 18, for example in the form of a choke valve that is provided at the inlet 6, and whereby the gas flow 8 that is allowed through the pressure reducing unit 5 can be controlled by closing or opening the choke valve more or less .
- variable speed control 17 and the control of the flow rate by means of the choke 18 are present in the example of figure 1, it is possible to provide only one of the two controls.
- the device also comprises a controller 19 that is connected to the variable speed control 17 and the choke 18.
- the controller 19 is also connected to means 20 for determining the outgoing power P A on the outgoing shaft 13 and means 21 for determining the demanded outgoing power Pv.
- the device 1 is also provided with means 22 for determining the inlet and outlet conditions, the signal from which is connected to the controller 19.
- the operation of the device 1 is very simple and as follows .
- the pressure reducing unit 5 will be supplied with steam originating from the boiler 8, for example, to which the inlet pipe 3 is connected. A gas flow Q will be allowed through the pressure reducing unit 5.
- the expanded steam is removed via the outlet 7 from the pressure reducing unit 5 via the outlet pipe 4 to a downstream installation 9.
- This steam can also be guided to a production process or fed back to the boiler 8 in a circuit process.
- the controller 19 makes use of the variable speed control 17 and/or the choke 18 at the inlet 6.
- the controller 19 In order to determine the pressure p u at the outlet 7, the controller 19 will determine the demanded outgoing power P v using the means 21 to determine the demanded outgoing power When there is no demand for outgoing power, the controller will adjust the pressure p u at the outlet 7 such that it is a maximum and equal to p max .
- the pressure reducing unit 5 will then produce the maximum power P Y possible within the operating range defined by p m in and Pmax-
- the controller 19 can adjust the pressure p u at the outlet 7 such that the outgoing power P A is equal to the demanded outgoing power P v .
- the controller 19 comprises a set of operating curves for different inlet and outlet conditions, for example, that define the relationship between the outgoing power ⁇ ⁇ on the outgoing shaft 13 and the pressure p u at the outlet 7.
- the controller 19 also comprises an algorithm that makes use of the inlet and outlet conditions of the pressure reducing unit, in other words the pressure, temperature and gas flow at the inlet 6 and the outlet 7 that are determined by using the means 22.
- the algorithm determines the operating curve applicable at that time from the aforementioned set of operating curves, for example the curve shown in figure 2, corresponding to the prevailing inlet and outlet conditions at that time.
- the point Zl shows the current operating point of the pressure reducing unit 5, with a pressure p u at the outlet 7 equal to pi and an outgoing power P A on the outgoing shaft 13 equal to Pi.
- the algorithm determines the operating point on this curve where the outgoing power P A is equal to the demanded outgoing power P v and the corresponding pressure p u at the outlet 7.
- This operating point can be the point Z 2 for example, as shown in figure 2, whereby the demanded outgoing power P v is equal to P2 and the corresponding pressure p u is equal to p ⁇ -
- the controller 19 will then adjust the pressure p u at the outlet 7 to the aforementioned corresponding pressure p 2 .
- the outgoing power P A will be equal to P ⁇ and thus equal to the demanded outgoing power P v under constant conditions at the inlet 6 and the outlet 7.
- the algorithm is based on the determination of the outgoing power P A using the means 20.
- the controller 19 will decrease the pressure p u at the outlet 7.
- the demanded outgoing power P v is P n for example, corresponding to a pressure p n .
- the outgoing power P A will hereby increase.
- the change in outgoing power P A is measured by the aforementioned means 20 and the signal is passed on to the controller 19.
- the controller 19 will decrease the pressure p u at the outlet until the outgoing power P A is equal to the demanded outgoing power P n . This corresponds to an operating point Z n whereby the pressure p u at the outlet 7 is equal to p n .
- the means 22 for determining the inlet and outlet conditions can be absent and that the controller 19 does not need to comprise a set of operating curves.
- a choke 18 is provided at the outlet 7 in the outlet pipe 4 instead of in the inlet pipe 3.
- the controller 19 can control the pressure reducing unit 5 such that the pressure p u at the outlet 7 lies within the operating range defined by the minimum pressure p min and the maximum pressure p ma x whereby the pressure p u at the outlet is chosen such that an optimum or most efficient energy conversion is always obtained.
- the controller 19 will hereby take account of the inlet and outlet conditions and of the machine properties of the pressure reducing unit 5.
- the machine properties determine the efficiency E at which the pressure reducing unit 5 will convert steam energy into mechanical energy on the outgoing shaft 13.
- Figure 4 shows a curve as an example that shows the relationship between the speed T of the outgoing shaft 13 and the efficiency E of the energy conversion.
- the optimum conversion does not occur at the maximum speed, but at the point A at a speed T A whereby the maximum efficiency E A is reached.
- the controller 19 will consequently select this pressure p u within the operating range at the outlet, for which the corresponding speed T is as close as possible to the speed T A .
- controller 19 it is possible for the controller 19 to also take account of other properties and characteristics of the pressure reducing unit 5 that can influence the efficiency E.
- the choke 18 will change the outlet conditions so that the operating curve of figure 4 is adjusted for example so that the most optimum energy conversion can be obtained, or in other words so that the pressure reducing unit 5 has its most optimum operating point within the imposed operating range, whereby a maximum system efficiency is reached.
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Abstract
Method for expanding a gas flow (Q) and for the simultaneous recovery of energy by driving the gas flow (Q) through a pressure reducing unit (5) with a rotor (10) with an outgoing shaft (13) for the conversion of energy from the gas flow (Q) into mechanical energy on this shaft (13), whereby the method consists of controlling the pressure (Pu) at the outlet (7) of the pressure reducing unit (5) within a preset operating range between a minimum pressure (Pmin) and a maximum pressure (pmax), taking account of the inlet and outlet conditions and the properties of the pressure reducing unit (5), so that the outgoing power remains constant, remains a maximum, remains a minimum or so that an optimum energy conversion is obtained.
Description
Method and device for expanding a gas flow and for the simultaneous recovery of energy from this gas flow.
The present invention relates to a method for expanding a gas flow and for the simultaneous recovery of energy from this gas flow.
More specifically, the invention is intended for expanding a gas flow and for the simultaneous recovery of energy from this gas flow by driving the gas flow through a pressure reducing unit with a rotor with an outgoing shaft for the conversion of energy from the gas flow into mechanical energy on this shaft.
Gases, for example steam, are often used in industrial processes as a driving force or for the process.
Thereby the gas is first raised to a higher energy level by heating and/or compression to a higher pressure, to then expand the gas in the process to a demanded reduced pressure and temperature, depending on the demanded gas flow downstream, by driving the gas through a pressure reducing unit.
It is known that traditional pressure reducing units expand the pressure of the gas flow at the outlet to a preset value .
This preset value can be fixed or variable and is imposed by the downstream installations for example.
With a variable value a different value for the pressure at the outlet is preset when this is demanded by downstream installations .
In both cases a controller will be provided with the operating point of the pressure reducing unit to maintain the instantaneous preset value for the pressure at the outlet .
In many of these conventional pressure reducing units energy is also generated by recovering energy from the gas flow that is expanded by means of the installation.
However, the control is done entirely on the basis of the requirements of the gas flow.
A disadvantage is that the energy recovery is not always optimum, as no account is taken of the characteristics of the pressure reducing unit itself.
Another disadvantage is that the outgoing power cannot be controlled or kept stable.
The purpose of the present invention is to provide a solution to at least one of the aforementioned and other disadvantages .
To this end the object of the present invention is a method for expanding a gas flow and for the simultaneous recovery of energy from this gas flow by driving the gas flow
through a pressure reducing unit with a rotor with an outgoing shaft for the conversion of energy from the gas flow into mechanical energy on this shaft, whereby the method consists of controlling the pressure at the outlet of the pressure reducing unit within a preset operating range between a minimum pressure pmin and a maximum pressure Pmax at the outlet, taking account of the inlet and outlet conditions and the properties of the pressure reducing unit so that the outgoing power remains constant, remains a maximum or so that an optimum energy conversion is obtained.
The operating range for the pressure at the outlet can be imposed by the downstream installations for example.
An advantage of such a method is that the outgoing power produced by the pressure reducing unit can be controlled as the pressure at the outlet can be freely chosen within this aforementioned operating range, whereby not only is account taken of the requirements of the downstream installation but also of the characteristics of the pressure reducing unit itself, for example, that determine the efficiency of the energy conversion.
Preferably the method comprises the step of determining the outgoing power demanded on the outgoing shaft and taking the following steps on the basis of this:
- when there is a demand for outgoing power, adjusting the pressure at the outlet such that either:
- according to choice, either the outgoing power is kept constant and equal to the demanded outgoing power, or
it is a maximum by adjusting the pressure to the aforementioned minimum pressure pmin or
- an optimum energy conversion is obtained whereby the pressure reducing unit operates at optimum efficiency by taking account of the characteristics of the pressure reducing unit itself, whereby the pressure at the outlet is adjusted to a pressure to be determined between pmin and Pmax, whereby the maximum system efficiency is reached;
when there is no demand for outgoing power, adjusting the pressure at the outlet to the maximum pressure pmax.
This has the advantage that account can be taken of the energy demand from electricity consumers, for example, that are connected to a generator that is connected to the outgoing shaft and which converts the mechanical energy into electrical energy.
Because the outgoing power on the shaft can be kept constant or at a maximum, a specific power can be assured, and the aforementioned electricity consumers can be supplied with electric power at all times.
Because the characteristics of the pressure reducing unit itself can be taken into account, the energy conversion can be kept as optimum as possible, taking account of the requirements of the downstream installation. In other words, energy can always be recovered from the gas flow in the most efficient way.
When no outgoing power is required on the outgoing shaft, the pressure at the outlet will be chosen to be a maximum.
This has the advantage that as much energy as possible remains in the gas flow and in the industrial process.
In a practical embodiment, when the pressure at the outlet is controlled such that the outgoing power on the outgoing shaft remains constant and equal to the demanded outgoing power, the method consists of providing a set of operating curves for different inlet and outlet conditions that define the relationship between the outgoing power on the outgoing shaft and the pressure at the outlet, and whereby the method comprises the step of determining the inlet and outlet conditions and taking the following steps on the basis of this:
- determining the operating curve applicable at that time from the aforementioned set of operating curves;
- determining the operating point on this curve, for which the outgoing power is equal to the demanded outgoing power, and the corresponding pressure at the outlet;
adjusting the pressure at the outlet to the aforementioned corresponding pressure.
This method has the advantage that it is easy to implement.
In another practical embodiment when the pressure at the outlet is controlled such that the outgoing power on the outgoing shaft remains constant and is equal to the demanded outgoing power, the method comprises the step of
determining the outgoing power on the outgoing shaft and taking any one of the following steps on the basis of this:
- when the outgoing power is greater than the demanded outgoing power, increasing the pressure at the outlet;
- when the outgoing power is less than the demanded outgoing power, decreasing the pressure at the outlet;
and this until the outgoing power on the outgoing shaft is equal to the demanded outgoing power.
As, as is known, there is a monotonic descending relationship between the pressure at the outlet and the outgoing power, such a method is also simple to realise without there being a need for considerable computing capacity.
The invention also concerns a device for expanding a gas flow and for the simultaneous recovery of energy from this gas flow, whereby this device comprises a pressure reducing unit with an inlet and an outlet for the gas flow and with a rotor with an outgoing shaft for the conversion of the energy from the gas flow into mechanical energy on this shaft, means for controlling the pressure at the outlet, whereby the device is provided with a controller for the control of the aforementioned means to adjust the pressure at the outlet within a set operating range between a minimum pressure pmin and a maximum pressure pmax at the outlet, so that, taking account of the inlet and outlet conditions and the properties of the pressure reducing unit (5) , the outgoing power remains constant or such that an optimum energy conversion is obtained.
With the intention of better showing the characteristics of the invention, a few preferred variants of a method according to the invention for expanding a gas flow and for the simultaneous recovery of energy from this gas flow and a device thereby applied are described hereinafter by way of an example, without any limiting nature, with reference to the accompanying drawings, wherein: figure 1 schematically shows a device according to the invention;
figure 2 schematically shows an operating curve of the pressure reducing unit used in the device of figure 1; figure 3 schematically shows the operating curve of figure 2 indicating different operating points in the application of a method according to the invention; figure 4 schematically shows the relationship between the efficiency of the energy conversion and the speed of the pressure reducing unit.
The device shown in figure 1 essentially comprises a gas pipe 2 with an inlet pipe 3 and an outlet pipe 4, whereby a pressure reducing unit 5, in the form of an expander with an inlet 6 connection to the inlet pipe 3 and an outlet 7 to which the outlet pipe 4 connects, is provided in the gas pipe 2.
In the example, the inlet pipe 3 is connected to a boiler 8 or any other source of gas at high temperature and/or pressure for the supply of a gas flow Q to the inlet pipe 3 of the gas pipe 2 that connects to a downstream installation 9 that uses the gas process-wise as a driving
force or as a process gas for a chemical reaction or similar.
In the following we will assume that the gas is steam. However, it is not excluded that another gas or gas mixture is used.
In the example shown, the pressure reducing unit 5 is constructed as a screw expander with a double rotor 10 that is rotatably affixed in a housing 11 with the aforementioned inlet 6 and outlet 7.
As is known, the double rotor 10 is formed by two helical rotors 10a, 10b with lobes that mesh together, and which together with the housing 11 at the inlet define a gastight chamber 12 that, when the rotors 10a, 10b are turning, moves from the inlet 6 to the outlet 7 and thereby becomes increasingly larger so that the gas trapped in this gastight chamber 12 can expand.
One of the two rotors 10b is affixed to an outgoing shaft 13 that extends through the housing 11 to the outside, and which in this case is mechanically coupled to a load 14, for example in the form of a generator that is used for the electricity supply to electricity consumers 15 that are connected thereto and which is schematically shown in the example by a lamp.
The device 1 is provided with means 16 for controlling the pressure pu at the outlet 7.
A first possibility for controlling the pressure pu is formed in the example by a variable speed control 17 for controlling the speed of the outgoing shaft 13 that is connected to the load 14 in order to change the counter- torque on the outgoing shaft 13 and thus to influence the speed.
It is not excluded that the speed of the outgoing shaft 13 is controlled in another way than by adjusting the load 14 of the resistance-providing torque.
A second possibility for controlling the pressure pu at the outlet 7 is provided in this example by a variable choke 18, for example in the form of a choke valve that is provided at the inlet 6, and whereby the gas flow 8 that is allowed through the pressure reducing unit 5 can be controlled by closing or opening the choke valve more or less .
However, it is also possible that the gas flow Q allowed through the pressure reducing unit 5 is controlled in another way than by means of a choke 13.
Notwithstanding the fact that both the variable speed control 17 and the control of the flow rate by means of the choke 18 are present in the example of figure 1, it is possible to provide only one of the two controls.
The device also comprises a controller 19 that is connected to the variable speed control 17 and the choke 18.
The controller 19 is also connected to means 20 for determining the outgoing power PA on the outgoing shaft 13 and means 21 for determining the demanded outgoing power Pv.
The device 1 is also provided with means 22 for determining the inlet and outlet conditions, the signal from which is connected to the controller 19.
The operation of the device 1 is very simple and as follows .
During use the pressure reducing unit 5 will be supplied with steam originating from the boiler 8, for example, to which the inlet pipe 3 is connected. A gas flow Q will be allowed through the pressure reducing unit 5.
As a result the double rotor 10 of the pressure reducing unit 5 is driven, whereby the steam undergoes an expansion and one of the two rotors, i.e. rotor 10b, will drive the outgoing shaft 13 such that the steam energy is converted into mechanical energy on the outgoing shaft 13 to which the generator is connected.
The generator will produce electrical energy that can be supplied to the electricity consumers 15.
The expanded steam is removed via the outlet 7 from the pressure reducing unit 5 via the outlet pipe 4 to a downstream installation 9. This steam can also be guided to
a production process or fed back to the boiler 8 in a circuit process.
The controller 19 will control the pressure reducing unit 5 such that the pressure pu at the outlet 7 lies within a preset operating range that is defined by a minimum pressure pmln and a maximum pressure Pmax-
For given inlet and outlet conditions, within this operating range, the outgoing power PA on the outgoing shaft 13 will vary, as schematically shown in the operating curve of figure 2 by a descending line, which shows an idealised presentation of the monotonic descending relationship between the outgoing power PA and the pressure Pu at the outlet 7. Upon a change of the inlet and/or outlet conditions the operating curve can move up or down.
However, this monotonic descending relationship does not need to be linear, but for simplicity and clarity in this case this relationship is shown by a straight line.
In order to determine the pressure pu at the outlet 7, the controller 19 makes use of the variable speed control 17 and/or the choke 18 at the inlet 6.
In order to determine the pressure pu at the outlet 7, the controller 19 will determine the demanded outgoing power Pv using the means 21 to determine the demanded outgoing power
When there is no demand for outgoing power, the controller will adjust the pressure pu at the outlet 7 such that it is a maximum and equal to pmax.
This corresponds to the point X in figure 2 whereby the outgoing power PA on the outgoing shaft 13 is at least equal to Px.
As a result as much energy as possible will be maintained in the gas flow Q and in the industrial process and only a minimum of outgoing power PA will be produced, whereby this outgoing power PA cannot be usefully used at that time.
When there is a demand for outgoing power, the controller 19 can adjust the pressure pu such that the outgoing power PA is a maximum by setting the pressure pu at the outlet 7 equal to pmin- This corresponds to the point Y in figure 2.
The pressure reducing unit 5 will then produce the maximum power PY possible within the operating range defined by pmin and Pmax-
It is possible for the controller 19 to adjust the pressure Pu such that the outgoing power PA is a minimum when there is a demand for outgoing power.
Alternatively, when there is a demand for outgoing power the controller 19 can adjust the pressure pu at the outlet 7 such that the outgoing power PA is equal to the demanded outgoing power Pv.
In order to realise this, the controller 19 comprises a set of operating curves for different inlet and outlet conditions, for example, that define the relationship between the outgoing power ΡΛ on the outgoing shaft 13 and the pressure pu at the outlet 7.
The controller 19 also comprises an algorithm that makes use of the inlet and outlet conditions of the pressure reducing unit, in other words the pressure, temperature and gas flow at the inlet 6 and the outlet 7 that are determined by using the means 22.
On the basis of this the algorithm determines the operating curve applicable at that time from the aforementioned set of operating curves, for example the curve shown in figure 2, corresponding to the prevailing inlet and outlet conditions at that time.
The point Zl shows the current operating point of the pressure reducing unit 5, with a pressure pu at the outlet 7 equal to pi and an outgoing power PA on the outgoing shaft 13 equal to Pi.
The algorithm determines the operating point on this curve where the outgoing power PA is equal to the demanded outgoing power Pv and the corresponding pressure pu at the outlet 7. This operating point can be the point Z2 for example, as shown in figure 2, whereby the demanded outgoing power Pv is equal to P2 and the corresponding pressure pu is equal to p∑-
The controller 19 will then adjust the pressure pu at the outlet 7 to the aforementioned corresponding pressure p2. As a result the outgoing power PA will be equal to P∑ and thus equal to the demanded outgoing power Pv under constant conditions at the inlet 6 and the outlet 7.
When the inlet and/or outlet conditions and/or the demanded outgoing power Pv change, the controller 19 will repeat the aforementioned algorithm.
In this way the outgoing power PA can be adjusted to the demanded outgoing power Pv, independently of the inlet and outlet conditions.
It is clear that when this algorithm is used, the means 20 for determining the outgoing power PA can be omitted.
It is clear that another algorithm can be used to adjust the pressure pu at the outlet 7 such that the outgoing power PA is equal to the demanded outgoing power Pv, such as an algorithm that is illustrated on the basis of figure 3, for example, which shows the same operating curve as that of figure 2 at the same inlet and outlet conditions.
This starts with an operating point of the pressure reducing unit 5 corresponding to the point Zi corresponding to a pressure pu at the outlet 7 equal to pi and an outgoing power PA equal to Pi .
The algorithm is based on the determination of the outgoing power PA using the means 20.
When this measured outgoing power is less than the demanded outgoing power Pv, the controller 19 will decrease the pressure pu at the outlet 7.
The demanded outgoing power Pv is Pn for example, corresponding to a pressure pn.
As the outgoing power Pi is less than the demanded outgoing power Pn/ the controller 19 will decrease the pressure pu at the outlet 7.
The outgoing power PA will hereby increase. The change in outgoing power PA is measured by the aforementioned means 20 and the signal is passed on to the controller 19.
The controller 19 will decrease the pressure pu at the outlet until the outgoing power PA is equal to the demanded outgoing power Pn. This corresponds to an operating point Zn whereby the pressure pu at the outlet 7 is equal to pn.
When the measured outgoing power PA is greater than the demanded outgoing power Pn the pressure pu at the outlet 7 is now increased.
This is schematically in figure 3 by the operating point Z2 corresponding to a pressure pu at the outlet 7 equal to p2, and an outgoing power PA equal to P2, whereby P2 is now greater than the demanded outgoing power Pn.
The controller 19 will increase the pressure pu at the outlet such that the outgoing power PA will decrease. Ultimately the outgoing power PA will be equal to the demanded outgoing power PV corresponding to the operating point Zn.
It is clear that in this case the means 22 for determining the inlet and outlet conditions can be absent and that the controller 19 does not need to comprise a set of operating curves.
It is possible that a choke 18 is provided at the outlet 7 in the outlet pipe 4 instead of in the inlet pipe 3. In another case the controller 19 can control the pressure reducing unit 5 such that the pressure pu at the outlet 7 lies within the operating range defined by the minimum pressure pmin and the maximum pressure pmax whereby the pressure pu at the outlet is chosen such that an optimum or most efficient energy conversion is always obtained.
The controller 19 will hereby take account of the inlet and outlet conditions and of the machine properties of the pressure reducing unit 5.
The machine properties determine the efficiency E at which the pressure reducing unit 5 will convert steam energy into mechanical energy on the outgoing shaft 13.
Figure 4 shows a curve as an example that shows the relationship between the speed T of the outgoing shaft 13 and the efficiency E of the energy conversion.
As can be seen in this drawing, the optimum conversion does not occur at the maximum speed, but at the point A at a speed TA whereby the maximum efficiency EA is reached.
The controller 19 will consequently select this pressure pu within the operating range at the outlet, for which the corresponding speed T is as close as possible to the speed TA .
Such a curve depends on the inlet and outlet conditions just like the operating curves as shown in figures 2 and 3.
In addition, it is possible for the controller 19 to also take account of other properties and characteristics of the pressure reducing unit 5 that can influence the efficiency E.
In this case the choke 18 will change the outlet conditions so that the operating curve of figure 4 is adjusted for example so that the most optimum energy conversion can be obtained, or in other words so that the pressure reducing unit 5 has its most optimum operating point within the imposed operating range, whereby a maximum system efficiency is reached.
To realise such a control of the device 1 the controller 19 can be provided with curves that show the efficiency as a
function of machine properties for different inlet and outlet conditions, whereby the controller 19 selects the corresponding curve on the basis of the inlet and outlet conditions applicable at that time, and on the basis of this determines the most optimum operating point.
It is clear that both described algorithms for controlling the pressure pu at the outlet 7 such that the outgoing power PA is equal to the demanded outgoing power Pv will enable a stable outgoing power PA to be generated that is equal to the demanded outgoing power Pv, independently of the inlet and outlet conditions.
It is also clear that it is not excluded that instead of a screw expander, a different type of expander or a turbine or similar is used.
It is also clear that the means 20 for determining the outgoing power PA, the means 21 for determining the demanded outgoing power Pv, and the means 22 for determining the inlet and outlet conditions can be implemented in all kinds of forms.
The present invention is by no means limited to the embodiments described as an example and shown in the drawings, but a method according to the invention for expanding a gas flow and for simultaneously recovering energy from this gas flow and a device thereby applied can be realised in different variants without departing from the scope of the invention.
Claims
1. - Method for expanding a gas flow (Q) and for the simultaneous recovery of energy from this gas flow (Q) by driving the gas flow (Q) through a pressure reducing unit (5) with a rotor (10) with an outgoing shaft (13) for the conversion of energy from the gas flow (Q) into mechanical energy on this shaft (13), characterised in that the method consists of controlling the pressure (pu) at the outlet (7) of the pressure reducing unit (5) within a preset operating range between a minimum pressure (Pmm) and a maximum pressure (pmax) at the outlet (7), taking account of the inlet and outlet conditions and the properties of the pressure reducing unit (5), so that the outgoing power remains constant, remains a maximum, remains a minimum or so that an optimum energy conversion is obtained.
2.~ Method according to claim 1, characterised in that the method comprises the step of determining the demanded outgoing power (Pv) on the outgoing shaft (13) and taking any one of the following steps on the basis of this:
- when there is a demand for outgoing power (Pv), adjusting the pressure (pu) at the outlet (7) such that either:
- according to choice, either the outgoing power (PA) is kept constant and equal to the demanded outgoing power (Pv) , or it is a maximum by adjusting the pressure (pu) to the aforementioned minimum pressure (Pmm) or is a minimum; or
- an optimum energy conversion is obtained whereby the pressure reducing unit (5) operates at optimum efficiency by taking account of the characteristics of the pressure reducing unit (5) itself, whereby the pressure (pu) at the outlet ( 7 ) is adjusted to a pressure to be determined between pmin and Pmax, whereby the maximum system efficiency is reached;
- when there is no demand for outgoing power (Pv) , adjusting the pressure (pj at the outlet (7) to the maximum pressure (pmax ) ·
3.- Method according to claim 2, characterised in that when the pressure (pu) at the outlet (7) is controlled such that the outgoing power (PA) on the outgoing shaft (13) remains constant and equal to the demanded outgoing power (Pv), the method consists of providing a set of operating curves for different inlet and outlet conditions that define the relationship between the outgoing power (ΡΛ) on the outgoing shaft (13) and the pressure (pu) at the outlet (7) , and whereby the method comprises the step of determining the inlet and outlet conditions and taking the following steps on the basis of this:
- determining the operating curve applicable at that time from the aforementioned set of operating curves;
- determining the operating point on this curve, for which the outgoing power (PA) is equal to the demanded outgoing power (Pv) , and the corresponding pressure (pu) at the outlet (7) ;
- adjusting the pressure (pu) at the outlet (7) to the aforementioned corresponding pressure.
4. - Method according to claim 2, characterised in that when the pressure (pu) at the outlet (7) is controlled such that the outgoing power (PA) on the outgoing shaft (13) remains constant and is equal to the demanded outgoing power (Pv) , the method comprises the step of determining the outgoing power (PA) on the outgoing shaft (13) and taking any one of the following steps on the basis of this:
- when the outgoing power (PA) is greater than the demanded outgoing power (Pv) , increasing the pressure (pu) at the outlet (7) ;
- when the outgoing power (Pft) is less than the demanded outgoing power (Pv) , decreasing the pressure (pu) at the outlet (7) ;
and this until the outgoing power (PA) on the outgoing shaft (13) is equal to the demanded outgoing power (Pv) .
5. - Method according to any one of the previous claims, characterised in that the pressure (pu) at the outlet (7) is controlled by controlling the speed of the outgoing shaft (13) .
6. - Method according to claim 5, characterised in that het speed of the outgoing shaft (13) is controlled by changing the counter-torque on this shaft (13) .
7. - Method according to any one of the previous claims, characterised in that the pressure (pu) at the outlet (7) is controlled by controlling the gas flow (Q) that is allowed through the pressure reducing unit (5) .
8 . - Method according to claim 7 , characterised in that the control of the gas flow (Q) that is allowed through the pressure reducing unit (5) is done by choking the gas flow (Q) at the inlet (6) .
9. - Method according to any one of the previous claims, characterised in that it is applied to a gas flow (Q) of steam.
10. - Device for expanding a gas flow (Q) and for the simultaneous recovery of energy from this gas flow (Q) , whereby this device (1) comprises a pressure reducing unit (5) with an inlet (6) and an outlet (7) for the gas flow (Q) and with a rotor (10) with an outgoing shaft (13) for the conversion of the energy from the gas flow (Q) into mechanical energy on this shaft (13), means (16) for controlling the pressure (pu) at the outlet (7), characterised in that the device (1) is provided with a controller (19) for the control of the aforementioned means (16) to adjust the pressure (pu) at the outlet (7) within a set operating range between a minimum pressure (pmin) and a maximum pressure
at the outlet (7), so that, taking account of the inlet and outlet conditions and the properties of the pressure reducing unit (5), the outgoing power remains constant, is a maximum or a minimum, or such that an optimum energy conversion is obtained.
11.- Device according to claim 10, characterised in that the device is provided with means (21) to determine the demanded power and that the controller (19) is provided with an algorithm that controls the pressure (pu) at the
outlet (7), whereby the algorithm is based on the determination of the demanded outgoing power (Pv) using the aforementioned means (21) on the basis of which the controller {19) will control the pressure reducing unit (5), whereby, when there is a demand for outgoing power (Pv), the controller (19) will adjust the pressure (pu) at the outlet ( 7 ) using the aforementioned means (16) such that either:
- according to choice, the outgoing power (PA) either remains constant and equal to the demanded outgoing power
(Pv) , or is a maximum by setting the pressure (pu) at the outlet equal to the minimum pressure ( min)/- or is a minimum; or
- an optimum energy conversion is obtained whereby the pressure reducing unit ( 5 ) operates at optimum efficiency by taking account of the characteristics of the pressure reducing unit ( 5) itself, whereby the pressure (pu) at the outlet ( 7 ) is adjusted to a pressure to be determined between pmin and pmax whereby the maximum system efficiency is reached;
and whereby, when there is no demand for outgoing power (Pv) , the controller (19) will adjust the pressure (pu) at the outlet (7) using the aforementioned means (16) such that the pressure (pu) is equal to the maximum pressure (pmax) .
12.- Device according to claim 11, characterised in that the device (1) is further provided with means (22) to determine the inlet and outlet conditions and whereby, to control the pressure (pu) such that the outgoing power (PA) remains constant and equal to the demanded outgoing power
(Pv) f the controller (19) is provided with a set of operating curves for different inlet and outlet conditions that define the relationship between the outgoing power (PA) on the outgoing shaft (13) and the pressure (pu) at the outlet (7), and the algorithm is based on the determination of the inlet and outlet conditions using the aforementioned means (22), on the basis of which the controller (19) determines the operating curve applicable at that time from the aforementioned set and determines the operating point on this curve whose outgoing power (ΡΛ) is equal to the demanded outgoing power (Pv) and the corresponding pressure (pu) at the outlet (7), after which the controller (19) will control the pressure reducing unit (5) so that the pressure (pu) is equal to the aforementioned corresponding pressure.
13.- Device according to claim 11, characterised in that the device (1) is further provided with means (20) to determine the outgoing power (Pft) on the outgoing shaft (13), whereby, to control the pressure (pu) such that the outgoing power (PA) remains constant and equal to the demanded outgoing power (Pv) , the algorithm is based on the determination of the outgoing power (PA) using the aforementioned means (20) on the basis of which the controller (19) will adjust the pressure reducing unit (5), whereby, when the outgoing power (PA) is greater than the demanded outgoing power (Έ>ν) , the controller (19) will increase the pressure (pu) at the outlet (7), and when the outgoing power (PA) is less than the demanded outgoing power (Pv) the controller (19) will increase the pressure (pu) at the outlet (7), and this until the outgoing power
(PA) on the outgoing shaft (13) is equal to the demanded outgoing power (Pv) .
14.- Device according to any one of the claims 10 to 13, characterised in that the means (16) for controlling the pressure (pu) at the outlet (7) comprise a variable speed control (17) to adjust the speed of the outgoing shaft (13), whereby the variable speed control (17) is connected to the controller (19) .
15.- Device according to any one of the claims 10 to 14, characterised in that the means (16) for controlling the pressure (pu) at the outlet (7) comprise a choke (18) at the inlet (6) of the pressure reducing unit (5), whereby the choke (18) is connected to the controller (19) .
16. - Device according to any one of the claims 10 to 15, characterised in that the pressure reducing unit (5) comprises an expander.
17. - Device according to any one of the claims 10 to 16, characterised in that the pressure reducing unit (5) comprises a screw expander.
18.- Device according to any one of the claims 10 to 17, characterised in that the gas is steam.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BE2014/0380A BE1021895B1 (en) | 2014-05-19 | 2014-05-19 | METHOD AND DEVICE FOR EXPANDING A GAS FLOW AND FOR SIMULTANEOUS RECUPERATION OF ENERGY FROM THIS GAS FLOW. |
| BE2014/0380 | 2014-05-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2015176144A1 true WO2015176144A1 (en) | 2015-11-26 |
Family
ID=51352362
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/BE2015/000023 Ceased WO2015176144A1 (en) | 2014-05-19 | 2015-05-11 | Device and method for expanding a gasflow and for simultaneously recuperating energy from the gasflow |
Country Status (2)
| Country | Link |
|---|---|
| BE (1) | BE1021895B1 (en) |
| WO (1) | WO2015176144A1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10221594A1 (en) * | 2002-05-15 | 2003-11-27 | Kuehnle Kopp Kausch Ag | Device for generating electrical voltage with defined mains frequency, has steam circuit measurement sensors, and regulator deriving valve control values from actual and efficiency-optimized demand values |
| DE10339881B3 (en) * | 2003-08-29 | 2004-12-16 | Köhler & Ziegler Anlagentechnik GmbH | Regulating force-heat coupling system involves turning motor with electric starter before applying steam for running up system, bringing motor to rated speed, and synchronizing generator to supply network |
| EP2540995A1 (en) * | 2011-06-30 | 2013-01-02 | Kabushiki Kaisha Kobe Seiko Sho | Power generation apparatus |
-
2014
- 2014-05-19 BE BE2014/0380A patent/BE1021895B1/en active
-
2015
- 2015-05-11 WO PCT/BE2015/000023 patent/WO2015176144A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10221594A1 (en) * | 2002-05-15 | 2003-11-27 | Kuehnle Kopp Kausch Ag | Device for generating electrical voltage with defined mains frequency, has steam circuit measurement sensors, and regulator deriving valve control values from actual and efficiency-optimized demand values |
| DE10339881B3 (en) * | 2003-08-29 | 2004-12-16 | Köhler & Ziegler Anlagentechnik GmbH | Regulating force-heat coupling system involves turning motor with electric starter before applying steam for running up system, bringing motor to rated speed, and synchronizing generator to supply network |
| EP2540995A1 (en) * | 2011-06-30 | 2013-01-02 | Kabushiki Kaisha Kobe Seiko Sho | Power generation apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| BE1021895B1 (en) | 2016-01-25 |
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