WO2015172371A1 - Single-screw pump and wind water-pumping system using single-screw pump - Google Patents

Single-screw pump and wind water-pumping system using single-screw pump Download PDF

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Publication number
WO2015172371A1
WO2015172371A1 PCT/CN2014/077636 CN2014077636W WO2015172371A1 WO 2015172371 A1 WO2015172371 A1 WO 2015172371A1 CN 2014077636 W CN2014077636 W CN 2014077636W WO 2015172371 A1 WO2015172371 A1 WO 2015172371A1
Authority
WO
WIPO (PCT)
Prior art keywords
screw pump
shaft
wing plate
cylinder
plate
Prior art date
Application number
PCT/CN2014/077636
Other languages
French (fr)
Chinese (zh)
Inventor
何嘉庆
李成波
Original Assignee
广州华力新能源发展有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州华力新能源发展有限公司 filed Critical 广州华力新能源发展有限公司
Priority to CN201480039710.3A priority Critical patent/CN105408631B/en
Priority to PCT/CN2014/077636 priority patent/WO2015172371A1/en
Publication of WO2015172371A1 publication Critical patent/WO2015172371A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D3/00Wind motors with rotation axis substantially perpendicular to the air flow entering the rotor 
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2/00Rotary-piston machines or pumps
    • F04C2/08Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C2/12Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C2/14Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
    • F04C2/16Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with helical teeth, e.g. chevron-shaped, screw type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/74Wind turbines with rotation axis perpendicular to the wind direction

Definitions

  • the present invention relates to a variable displacement pump, and more particularly to a screw pump and a wind pumping system for pumping water from a wind turbine driven screw pump.
  • the screw pump can only be used to transport high-viscosity oil due to its backward sealing technology.
  • the efficiency of transporting thin oil or water is relatively low, the liquid easily leaks out of the sealing ring, and the outlet pressure of the water outlet cannot be too high. Otherwise, Increased internal leakage affects the safe use of the pump.
  • the wind pumping system converts wind energy into mechanical energy and drives a single screw pump to pump water. Broadly speaking, it is a single-screw pump that uses the sun as a heat source and uses the atmosphere as a working medium for thermal energy. Wind pumping uses natural energy, which is much better than diesel pumping and electric pumping.
  • a single screw pump of the present invention comprises a screw and an inner lower sealing cylinder, and the screw is fitted in the inner lower sealing cylinder.
  • the inner lower sealing cylinder is provided with a water inlet and a water outlet.
  • the upper end of the screw is provided with a circular table shaft and a main shaft integrally formed with the screw shaft, the rotary table shaft and the main shaft constitute a screw shaft, the outer diameter of the screw is greater than or equal to the diameter of the lower end of the circular table shaft, the diameter of the lower end of the circular table shaft is larger than the diameter of the upper end, and the diameter of the upper end of the circular table shaft is larger than Equal to the diameter of the main shaft, the upper end of the inner lower sealing cylinder is provided with an inner upper sealing cylinder which is fixedly fitted with the groove and the boss, the groove and the boss are circumferentially distributed, and the round table shaft and the inner lower sealing cylinder are sealed by a sintered graphite oil seal.
  • the sintered graphite oil seal is composed of an outer ring and an inner ring embedded in the outer ring, the outer ring material is nitrile rubber, the inner ring material is sintered graphite, the inner side of the lower outer ring is a lower sealing lip, and the lower sealing lip and the round table shaft side are rotatable.
  • the sealing contact, the upper sealing lip of the inner ring is in rotatably sealing contact with the circumferential surface of the main shaft, and there is a gap between the inner side of the upper sealing lip of the inner ring and the lower sealing lip of the outer ring, between the inner upper sealing cylinder and the sintered graphite oil seal
  • a preload spring is fixed. The preload spring is placed on the main shaft.
  • the invention relates to a single screw pump, wherein a bottom cover of the inner lower sealing cylinder is sealed and fixed with a lower cover.
  • the bottom of the screw is provided with a screw shaft protrusion, and a lower bearing is installed between the screw shaft protrusion and the lower cover.
  • a single screw pump of the present invention further includes a wind turbine, a transmission portion and a support portion.
  • the wind turbine includes a lower plate, a left wing, a middle wing, a right wing, and an upper plate.
  • the two ends of the upper plate and the lower plate are respectively fixedly connected with the left wing plate and the right wing plate, and the middle wing plate is fixed in the middle of the upper and lower plates, and the left wing plate and the right wing plate have the same shape structure, and the left wing plate and the right wing plate are in the middle wing.
  • the axes of rotation of the plates are arranged symmetrically about the center.
  • the cross-section of the left and right flaps is in the shape of a flat-convex airfoil, and the inner surfaces of the left and right flaps are planar.
  • the angle between the vertical imaginary plane and the inner surface of the left wing plate through the two vertices of the cross section of the middle wing plate is 39° - 59°, and the middle wing plate includes the middle front plate and the middle rear plate, the middle front
  • the cross section of the plate is arcuate
  • the cross section of the middle and rear plates is arcuate
  • the structural shapes of the middle front plate and the middle rear plate are identical.
  • the middle front plate and the middle rear plate are connected into a hollow frame with a cross section of a rugby ball.
  • the inner wall of the plate is the inner hole wall.
  • the inner hole wall is connected to the screw shaft through the transmission portion, and the rotation axis of the middle wing plate and the rotation axis of the input shaft are both vertical directions, and the water inlet of the single screw pump is connected with the water inlet pipe, and the water outlet of the single screw pump is connected. There is an outlet pipe, and the single screw pump and the wind turbine are fixed to the ground through the support portion.
  • a wind pumping system wherein the outlet pipe of the single screw pump is also connected to the top of an overhead tank.
  • the elevated water tank is fixed to the ground by an elevated frame, and the elevated water tank is located on the upper side of the single screw pump.
  • the invention relates to a wind pumping system, wherein the bottom of the elevated water tank is connected with a water spray device through a water pipe.
  • the water spray device comprises a spray head holder and a spray head, and the spray head is fixed to the ground surface through the spray head holder.
  • the water pipe is connected to the spray head, and the water spray device is plural.
  • a wind pumping system according to the present invention wherein the support portion comprises an outer seal cylinder and a single screw pump frame.
  • the top of the outer sealing cylinder is fixed by the flange and the top of the inner upper sealing cylinder, the bearing is installed between the outer sealing cylinder and the inner hole wall, and the bottom flange is fixed at the bottom of the outer sealing cylinder.
  • the bottom flange axis coincides with the outer seal cylinder axis
  • the outer seal cylinder is fixedly connected with the top of the single screw pump frame through the bottom flange
  • the single screw pump frame is fixed to the ground surface
  • the outer circumferential surface and the bottom flange of the outer seal cylinder are With ribs.
  • the reinforcing ribs are evenly distributed around the axis of the outer sealing cylinder by eight.
  • the transmission portion includes an upper cover, a middle cover, and an acceleration case.
  • the acceleration box The input shaft is fixedly connected to the inner hole wall through the upper cover.
  • the input shaft of the acceleration tank is fixedly coupled to the first gear in the acceleration tank.
  • the first gear meshes with a second gear within the acceleration tank.
  • the second gear and the third gear in the acceleration tank are fixed in the acceleration case housing by a transmission shaft.
  • the third gear meshes with a fourth gear in the acceleration tank.
  • the fourth gear axis coincides with the screw shaft axis, and the fourth gear is coaxially fixedly connected with the output shaft of the acceleration box, and the output shaft of the acceleration box is connected with the main shaft drive.
  • the input/output ratio of the acceleration box is 1:25, and the acceleration box passes
  • the accelerator tank support cylinder is fixed to the upper portion of the inner upper seal cylinder.
  • the upper cover and the middle cover are fixed into a hollow box by a sleeve.
  • the acceleration box is located in the hollow box body, the middle cover is located on the upper side of the top flange of the inner upper sealing tube, and the middle part of the middle cover is provided with a through hole, and the through hole is used for the acceleration box support tube to pass through the middle cover, the middle cover and the inner hole
  • the wall is fixedly connected, and the middle cover is mounted on the accelerating box support cylinder through a bearing.
  • a wind pumping system wherein the angle Za between the vertical imaginary plane passing through the two vertex connections of the cross section of the middle wing and the inner surface of the left wing is 49°.
  • a wind pumping system wherein the length L1 between the two apexes of the cross section of the middle flap is 1/3 of the distance L2 between the front end of the left flap and the front end of the right flap.
  • a wind pumping system wherein the long curved side of the cross section of the left wing is an arc.
  • the center of the arc is located at the axis of rotation of the inner bore wall.
  • the single screw pump of the present invention is different from the prior art in that a single screw pump of the present invention is sealed by a sintered graphite oil seal, and the outer ring of the sintered graphite oil seal is a nitrile rubber, and the nitrile rubber has excellent wear resistance and sealing.
  • the inner ring of the sintered graphite oil seal is a sintered graphite material, and the sintered graphite material can have a low surface roughness and a good hardness.
  • the inner ring of the sintered graphite oil seal is in contact with the rotatable seal of the screw shaft, and functions as a second re-seal and as a guide.
  • the pre-tightening spring and the sintered graphite oil seal are clamped together by the inner upper sealing cylinder and the inner lower sealing cylinder, and the pre-tightening spring can press the sintered graphite oil seal from top to bottom to increase the pre-tightening force of the sintered graphite oil seal, thereby increasing the single screw pump
  • the pressure at the outlet reaches the effect of increasing the lift of the single screw pump.
  • the portion where the inner lower sealing cylinder and the inner upper sealing cylinder are in contact with each other adopts a trapezoidal groove and a ring protrusion which are matched with the concave-convex shape, and is fixed by bolts.
  • This increases the degree of sealing of the inner and lower inner seal cylinders and achieves a third re-seal of the single screw pump.
  • Sintered graphite oil There is a gap between the sealing lip and the lower sealing lip to ensure that the lower sealing lip has sufficient elastic deformation space to make the sintered graphite oil seal more sealing.
  • the utility model relates to a single screw pump, wherein the bottom of the screw shaft is fixed by the lower bearing and the lower cover, that is, the bottom of the screw is fixed by the lower bearing and the lower cover, and the lower cover is fixed to the bottom of the inner lower sealing cylinder, which can assist the output shaft of the acceleration box to the screw.
  • the shaft is fixed to form the top and bottom of the screw shaft and fixed at the same time, which increases the stability of the screw shaft when rotating.
  • the wind pumping system of the present invention is different from the prior art in that the wind pumping system of the present invention can make the left wing panel by changing the shape of the cross section of the left and right flaps to a flat convex airfoil and matching the angle of the arrangement.
  • the turbulent flow quickly detaches from the inner surface, causing air turbulence
  • a low pressure zone is formed between the inner surface and the inner surface, wherein the inner surface is at the lowest pressure near the large end portion.
  • the wind pumping system of the present invention is capable of pumping water using wind energy and making more efficient use of wind energy. And wind energy drives a single screw pump for pumping, which can greatly save operating costs.
  • the invention relates to a wind pumping system, wherein the water pumped out by the single screw pump is stored by an overhead water tank, which is convenient to use when needed.
  • the present invention relates to a wind pumping system in which an elevated water tank and a water spray device are connected by a water pipe to irrigate farmland when needed.
  • the invention relates to a single screw pump, wherein the support portion fixes the single screw pump and the wind turbine on the ground surface, and the reinforcing rib can better fix the outer sealing cylinder and the single screw pump frame, thereby increasing the strength and the strength of a single screw pump of the utility model. rigidity.
  • the single-screw pump is connected to the spindle shaft of the screw shaft through the output shaft of the accelerating box, which can accelerate the rotation speed of the screw shaft and increase the pumping speed of the single-screw pump.
  • the input and output shafts of the accelerating box are coaxial, which can reduce the space occupied by the single screw pump.
  • the invention relates to a wind pumping system, wherein an angle between a vertical imaginary plane made by connecting two vertices of a cross section of a middle wing plate and an inner surface of a left wing panel is 49°, which can maximize the wind pumping system of the invention.
  • the circumferential force, and minimizes the wind resistance of a wind pumping system of the present invention which is the best angle for many years of practical verification.
  • the invention relates to a wind pumping system, wherein the length L1 between the two apexes of the cross section of the middle wing plate is 1/3 of the distance L2 between the front end of the left wing panel and the front end of the right flap, which ensures the size of the above-mentioned large windward opening and small windward opening.
  • the gap makes the circumferential force of the wind turbine larger, and minimizes the problem that the middle wing of the middle wing is too large when rotating.
  • the invention relates to a wind pumping system, wherein a long curved edge of a cross section of a left wing plate is an arc, a center of a long curved edge is located at a center of a middle wing plate, and a left wing plate and a right wing plate have the same structure, so that a left wing plate and a right wing plate The wind resistance is greatly reduced during the rotation.
  • Figure 1 is a front elevational view of a wind pumping system of the present invention using a single screw pump
  • Figure 2 is a front elevational view of the single screw pump of Figure 1;
  • Figure 3 is a partial enlarged view of A in Figure 2;
  • Figure 4 is a partial enlarged view of B in Figure 2;
  • Figure 5 is a partial enlarged view of a portion C in Figure 2;
  • Figure 6 is a plan view of the wind turbine of Figure 1;
  • Figure 7 is a front elevational view of the wind turbine of Figure 1;
  • Figure 8 is an isometric view of the wind turbine of Figure 1;
  • Figure 9 is a diagram showing the length of the line segment in Figure 6;
  • FIG 10 is a schematic view of the water spray device of Figure 1. detailed description
  • the wind pumping system of the present invention using a single screw pump includes a single screw pump 2, a transmission portion (see FIG. 3), a support portion (see FIG. 2), a wind turbine 3, The elevated water tank 4 and the water spray device 5.
  • the wind turbine 3 drives the transmission portion with wind energy
  • the transmission unit drives the single screw pump 2 to rotate after increasing the output speed.
  • the single screw pump 2 draws the groundwater 01 into the overhead water tank 4, and the overhead water tank 4 and the water spray device 5 are connected by a water pipe.
  • the wind pumping system is fixed to the surface 1 by means of a support.
  • the single screw pump 2 includes a screw shaft 20, an inner seal cylinder composed of an inner upper seal cylinder 221 and an inner lower seal cylinder 222, and a sintered graphite oil seal 202.
  • the lower end surface of the inner upper sealing cylinder 221 is provided with an annular trapezoidal groove 2211
  • the upper end surface of the inner lower sealing cylinder 222 is provided with a circular ring projection 2221 having a trapezoidal axial section.
  • the trapezoidal recess 2211 is fitted with the concavo-convex shape of the annular projection 2221, and is reinforced together by circumferentially evenly distributed bolts, and the screw shaft 20 is fitted in the inner sealing cylinder.
  • the screw shaft 20 is integrally formed by the main shaft 207, the circular table shaft 208, and the screw 209 from top to bottom.
  • the diameter of the main shaft 207 is equal to or smaller than the diameter of the upper end of the circular table shaft 208, and the diameter of the upper end of the circular table shaft 208.
  • the diameter of the lower end of the truncated shaft 208 is less than or equal to the outer diameter of the screw 209.
  • the screw 209 is disposed in the inner lower sealing cylinder 222.
  • the bottom inner sealing cylinder 222 is sealed and fixed with a lower cover 223, and the inner lower sealing cylinder 222 is disposed.
  • the water inlet pipe 91 passing through the support portion is connected to the water inlet 291 of the single screw pump 2
  • the water outlet 292 of the single screw pump 2 is connected to the water outlet pipe 92
  • the water inlet 291 of the single screw pump 2 is passed through the water inlet pipe.
  • the groundwater 01 is sucked, and a switch device is provided between the water inlet 291 and the water inlet pipe 91, and the switch device is used to open and close the wind pumping system.
  • the water outlet 292 of the single screw pump 2 discharges the inhaled groundwater 01 through the outlet pipe 92.
  • a screw shaft projection 200 is provided at the bottom of the screw 209.
  • a lower bearing 204 is mounted between the screw shaft projection 200 and the lower cover 223.
  • the sintered graphite oil seal 202 is composed of an outer ring and an inner ring embedded in the outer ring.
  • the outer ring material is nitrile rubber, and the inner ring material is sintered graphite.
  • the inner side of the lower portion of the outer ring is the lower sealing lip 2021.
  • the lower sealing lip 2021 is in rotatably sealing contact with the side of the truncated cone shaft 208, and the inner side of the inner ring is an upper sealing lip 2022.
  • the upper sealing lip 2022 is in rotatably sealing contact with the circumferential surface of the main shaft 207, and is sealed on the upper surface. There is a gap between the inner end of the lip 2022 and the lower sealing lip 2021 of the outer ring.
  • a preload spring 201 made of stainless steel is fitted over the main shaft 207 of the screw shaft 20, and a preload spring 201 is fixed between the inner upper seal cylinder 221 and the sintered graphite oil seal 202.
  • the wind turbine 3 includes a lower plate 34, a left wing plate 32, a middle wing plate 31, a right wing plate 33, and an upper plate 35. Both ends of the upper plate 35 and the lower plate 34 are fixedly coupled to the left and right flaps 32, 33, respectively, and the middle flap 31 is fixed to the middle of the upper and lower plates 35, 34.
  • the middle wing panel 31 includes a middle front panel 311 and a middle rear panel 312.
  • the middle front panel 311 has an arcuate cross section
  • the middle rear panel 312 has an arcuate cross section
  • the structural shapes are identical, and the middle front plate 311 and the middle rear plate 312 are connected into a hollow shell having a rugby-shaped cross section, and the inner wall of the middle flap 31 is an inner hole wall 310.
  • a through hole is provided in the middle of the lower plate 34.
  • the through hole has the same inner diameter as the inner hole wall 310, and the left and right flaps 32 and 33 are identical in shape, and the left and right flaps 32 and 33 are symmetrically arranged centering on the rotation axis of the middle flap 31.
  • the cross-section of the left and right flaps 32, 33 is shaped as a flat-convex airfoil, and the inner surfaces of the left and right flaps 32, 33 are planar.
  • the angle Za between the vertical imaginary plane passing through the two vertex connections of the cross section of the middle wing plate 31 and the inner surface of the left wing 32 is 39° to 59°, preferably 49°.
  • the wind turbine of the background wind turbine with the middle wing plate height of 2.3 meters and the left and right wing plates with the closest distance of 3.4 meters is made of aluminum alloy material, and the wind of the 39 ° new technical scheme is adopted.
  • a turbine, a wind turbine with a new technical solution of 59 °, and a wind turbine with a new technical solution of 49° are placed on the single screw pump of the present invention.
  • the volume of the screw of the single screw pump is 56 ml/turn, and the number of turns of the screw is 10 turns. .
  • the pumping efficiency test with a head of 20 m was carried out under the same wind speed, temperature, humidity and air pressure.
  • the obtained power generation power data is an average value after ten measurements.
  • the length L1 between the two apexes of the cross section of the middle wing plate 31 is 1/3 of the distance L2 between the front end of the left wing plate 32 and the front end of the right wing plate 33.
  • the long curved side 321 of the cross section of the left wing 32 is an arc. The center of the arc is located at the axis of the inner bore wall 310.
  • the transmission portion includes an upper cover 231, a middle cover 232, and an acceleration case 21.
  • the upper cover 231 is fixedly connected to the middle of the inner hole wall 310, and the upper cover 231 and the input shaft 210 of the acceleration case 21 are fixed by the first flange 212, and the input shaft 210 of the acceleration case 21 is fixedly connected with the first gear 213 in the acceleration case 21.
  • the first gear 213 meshes with the second gear 214 in the acceleration tank 21, and the second gear 214 and the third gear 215 in the acceleration tank 21 are both fixed in the acceleration case 211 by the transmission shaft 218.
  • the third gear 215 meshes with the fourth gear 216 in the acceleration tank 21.
  • the axis of the fourth gear 216 coincides with the axis of the screw shaft 20, and the fourth gear 216 is coaxially fixedly coupled to the output shaft 217 of the accelerator case 21.
  • the output shaft 217 of the accelerating box 21 is fixedly coupled to the screw shaft 20, and the input/output ratio of the accelerating box 21 is 1:25.
  • the lower end of the accelerating case casing 211 is fixedly coupled to the upper end of the accelerating case supporting cylinder 233, and the lower portion of the accelerating case supporting cylinder 233 and the upper portion of the inner upper sealing cylinder 221 are fixedly connected by bolts.
  • the accelerating box support cylinder 233 is fitted over the main shaft 207 and is locked by a plurality of bolts evenly distributed along the top end of the inner upper sealing cylinder 221.
  • the top end of the inner upper sealing cylinder 221 is fixedly connected to the support portion by a flange.
  • the upper cover 231 and the middle cover 232 are fixed into a hollow case by a sleeve 230, the acceleration case 21 is located in the hollow case, and the middle cover 232 is located on the upper side of the top flange of the inner upper seal cylinder 221.
  • the middle cover 232 is provided with a through hole in the middle thereof, the through hole is used to pass the accelerator case support cylinder 233 through the middle cover 232, the middle cover 232 is fixedly connected to the inner hole wall 310, and the middle cover 232 is mounted on the accelerator case support cylinder 233 through the bearing.
  • the support portion includes an outer seal cylinder 24 and a single screw pump frame 11, and the outer seal cylinder 24 is fixed to the surface 1 by a single screw pump frame 11, and a bearing is mounted between the outer seal cylinder 24 and the inner bore wall 310.
  • a bottom flange 241 is fixed to the bottom of the outer seal cylinder 24.
  • the axis of the bottom flange 241 coincides with the axis of the outer seal cylinder 24, and the outer seal cylinder 24 is fixedly connected to the top of the single screw pump frame 11 through the bottom flange 241, and the outer circumferential surface of the outer seal cylinder 24 and the bottom flange 241 are reinforced.
  • the ribs 25 are evenly distributed around the axis of the outer sealing cylinder 24 by eight.
  • the water outlet 292 of the single screw pump 2 is connected to the top of the elevated water tank 4 through an outlet pipe 92.
  • the elevated water tank 4 is fixed to the surface 1 by the overhead frame 12, and the overhead water tank 4 is located on the upper side of the single screw pump 2.
  • the bottom of the elevated water tank 4 is connected to the water spray device 5 through a water pipe.
  • the water spray device 5 includes a head holder 52 and a head 51, and the head 51 is fixed to the surface 1 by the head holder 52.
  • the water pipe is connected to the head 51, and a plurality of water spray devices 5 are provided.
  • the sintered graphite oil seal 202 and the preload force spring 201 are sequentially fitted on the circumferential surface of the screw shaft 20.
  • the inner upper seal cylinder 221 is fixed to the inner lower seal cylinder 222, and the inner upper seal cylinder 221 and the inner lower seal cylinder 222 are pressed to press the preload spring 201 and the sintered graphite oil seal 202.
  • the cross-sections of the left and right flaps 32, 33 are in the shape of a flat-convex airfoil and match the angle of the arrangement, so that the air generated by the inner surface of the left flap 32 can be turbulent.
  • the turbulent flow quickly deviates from the inner surface, forming a low pressure region between the air turbulence and the inner surface, wherein the inner surface is at the lowest pressure near the large end portion.
  • the air turbulence diverges, the airflow near the small ends of the left and right wing plates 32, 33 will flow from the inner surface near the small end to the lower air pressure inner surface near the large end, forming additional aerodynamic forces to propel the left and right wings.
  • the wind pumping system of the present invention makes full use of wind energy.
  • the wind turbine 3 rotates the middle wing plate 31 by using the wind energy
  • the middle wing plate 31 drives the screw shaft 20 to rotate through the upper cover 231 and the acceleration box 21, and the single screw pump 2 pumps the groundwater 01 into the overhead water tank 4, and the elevated water tank 4 It is possible to store excess groundwater 01 withdrawn by the single screw pump 2 during peak wind hours, and to be used by people or in conjunction with the water spray device 5 for irrigation when needed.
  • the single screw pump of the present invention and the wind pumping system using the single screw pump have a significant impact on the field of pumping, particularly in the field of wind pumping.
  • the single screw pump of the present invention and the wind pumping system using the single screw pump enable the wind pumping system to have a high utilization rate of wind energy and a good sealing performance of the single screw pump.
  • the pumping efficiency of the single-screw pump of the present invention and the wind pumping system using the single-screw pump is significantly improved compared with the background art, and water can be supplied to more users.
  • the single screw pump of the present invention and the wind pumping system using the single screw pump have strong industrial applicability and operability, and are of great significance for making full use of the natural wind energy and water resources.

Abstract

A screw pump and a wind water-pumping system using a wind motor to drive the screw pump to pump water, and aim to provide a single-screw pump with good sealing performance, high conveying efficiency, large water outlet pressure, small inner leakage and safety in use and a wind water-pumping system with high wind energy utilization ratio, simple structure, small size and low running cost. A single-screw pump and a wind water-pumping system. The single-screw pump comprises a screw and an inner lower sealing cylinder matching the screw. Round platform shafts and the inner lower sealing cylinder are sealed by using sintered graphitic oil seals; the outer ring material of each sintered graphitic oil seal is nitrile rubber; the inner ring material of each sintered graphite oil seal is sintered graphite; lower sealing lips are in rotatable sealing contact with the side surfaces of the round platform shafts; inner sides of the inner rings of the sintered graphitic oil seals are in rotatable sealing contact with the circumference surface of a main shaft.

Description

单蟪杆泵及使用该单蟪杆泵的风力抽水系统  Single mast pump and wind pumping system using the single mast pump
¾术领域 3⁄4 field
本发明涉及一种变容泵, 特别是涉及一种螺杆泵及风力发动机驱动螺杆泵抽水的风力抽 水系统。  The present invention relates to a variable displacement pump, and more particularly to a screw pump and a wind pumping system for pumping water from a wind turbine driven screw pump.
螺杆泵属于转子泵的一种, 与往复泵相比具有以下优点: The screw pump is a kind of rotor pump and has the following advantages compared with the reciprocating pump:
( 1 )具有离心泵运转的平稳性, 无噪声 (仅听到电机声), 出水口压力小时无漏油现象, 不需污油回收装置及水冷却等附属设备;  (1) It has the smoothness of the operation of the centrifugal pump, no noise (only the sound of the motor is heard), the water outlet pressure is low without oil leakage, and no auxiliary equipment such as sewage recovery device and water cooling is needed;
( 2 ) 具有容积式泵效率高的特点, 且压力变化时排量恒定 (定速);  (2) It has the characteristics of high efficiency of the displacement pump, and the displacement is constant when the pressure changes (fixed speed);
( 3 ) 泄漏点少、 维护量小、 维修费用低、 维修时间短。  (3) Less leakage points, low maintenance, low maintenance costs, and short maintenance time.
然而螺杆泵因其落后的密封技术导致只能用于输送高粘度的油品, 输送稀油或水的效率 比较低, 液体容易从密封圈中漏出, 且出水口的出水压力不能太高, 否则内漏增加、 影响泵 的安全使用。  However, the screw pump can only be used to transport high-viscosity oil due to its backward sealing technology. The efficiency of transporting thin oil or water is relatively low, the liquid easily leaks out of the sealing ring, and the outlet pressure of the water outlet cannot be too high. Otherwise, Increased internal leakage affects the safe use of the pump.
作为一种价格低廉、 运行可靠、 无温室气体排放的新型风力抽水系统, 风力抽水系统的 安装量正在以每年超过 30%的速度增长。 风力抽水在世界范围得到日益广泛的应用, 已经形 成一个年产值超过五十亿美元的全球性产业。 但是用于边远地区独立用水的小型风力抽水系 统还需要克服很多技术上的难点才能得以广泛的应用。  As a new type of wind pumping system that is inexpensive, reliable, and emits no greenhouse gases, the installed capacity of wind pumping systems is growing at a rate of more than 30% per year. Wind pumping is increasingly used worldwide and has formed a global industry with an annual output value of more than $5 billion. However, small wind pumping systems for independent water use in remote areas also need to overcome many technical difficulties in order to be widely used.
风力抽水系统是将风能转换为机械能、 并带动单螺杆泵运转来抽水的。 广义地说, 它是 一种以太阳为热源, 以大气为工作介质的热能利用单螺杆泵。 风力抽水利用的是自然能源, 相对柴油抽水、 电抽水要好的多。  The wind pumping system converts wind energy into mechanical energy and drives a single screw pump to pump water. Broadly speaking, it is a single-screw pump that uses the sun as a heat source and uses the atmosphere as a working medium for thermal energy. Wind pumping uses natural energy, which is much better than diesel pumping and electric pumping.
现有的风涡轮并未直接用于抽水, 而且现有的风涡轮左翼板和右翼板横截面的形状为凹 凸翼型。 经过长期的实践摸索, 此种形状的左翼板和右翼板对于风能的利用率较低。  Existing wind turbines are not directly used for pumping, and the cross-sections of the left and right flaps of existing wind turbines are concave and convex. After long-term practice, the left and right wing panels of this shape have lower utilization of wind energy.
发明内容 Summary of the invention
本发明的目的是克服上述缺点, 提供一种密封性能好、 输送效率高、 出水口压力大、 内 漏少、 使用安全的一种单螺杆泵。本发明的另一个目的是提供一种风能利用率高、 结构简单、 体积小、 运行成本低的风力抽水系统。 本发明一种单螺杆泵包括螺杆和及内下密封筒, 螺杆配装在内下密封筒内。 所述内下密 封筒设有进水口和出水口。 所述螺杆上边依次设有与其制成一体的圆台轴和主轴, 螺杆、 圆 台轴、 主轴构成螺杆轴, 螺杆外径大于等于圆台轴下端直径, 圆台轴下端直径大于上端直径, 圆台轴上端直径大于等于主轴直径, 内下密封筒上端设有与其通过凹槽和凸台相互嵌合固定 的内上密封筒, 凹槽和凸台周向均布螺钉, 圆台轴与内下密封筒通过烧结石墨油封密封, 烧 结石墨油封由外圈和镶嵌在外圈内的内圈组成, 外圈材料为丁晴橡胶, 内圈材料为烧结石墨, 外圈下部的内侧为下密封唇, 下密封唇与圆台轴侧面可转动的密封接触, 内圈的上密封唇与 主轴圆周面可转动的密封接触, 内圈的上密封唇的内侧与外圈的下密封唇之间有间隙, 内上 密封筒和烧结石墨油封之间固定有预紧力弹簧。 所述预紧力弹簧套装在主轴上。 The object of the present invention is to overcome the above disadvantages and to provide a single screw pump which has good sealing performance, high conveying efficiency, large outlet pressure, less internal leakage, and safe use. Another object of the present invention is to provide a wind pumping system that has high wind energy utilization, simple structure, small size, and low operating cost. A single screw pump of the present invention comprises a screw and an inner lower sealing cylinder, and the screw is fitted in the inner lower sealing cylinder. The inner lower sealing cylinder is provided with a water inlet and a water outlet. The upper end of the screw is provided with a circular table shaft and a main shaft integrally formed with the screw shaft, the rotary table shaft and the main shaft constitute a screw shaft, the outer diameter of the screw is greater than or equal to the diameter of the lower end of the circular table shaft, the diameter of the lower end of the circular table shaft is larger than the diameter of the upper end, and the diameter of the upper end of the circular table shaft is larger than Equal to the diameter of the main shaft, the upper end of the inner lower sealing cylinder is provided with an inner upper sealing cylinder which is fixedly fitted with the groove and the boss, the groove and the boss are circumferentially distributed, and the round table shaft and the inner lower sealing cylinder are sealed by a sintered graphite oil seal. The sintered graphite oil seal is composed of an outer ring and an inner ring embedded in the outer ring, the outer ring material is nitrile rubber, the inner ring material is sintered graphite, the inner side of the lower outer ring is a lower sealing lip, and the lower sealing lip and the round table shaft side are rotatable. The sealing contact, the upper sealing lip of the inner ring is in rotatably sealing contact with the circumferential surface of the main shaft, and there is a gap between the inner side of the upper sealing lip of the inner ring and the lower sealing lip of the outer ring, between the inner upper sealing cylinder and the sintered graphite oil seal A preload spring is fixed. The preload spring is placed on the main shaft.
本发明一种单螺杆泵, 其中所述内下密封筒的底端密封固定有下盖。 所述螺杆底部设有 螺杆轴凸起, 螺杆轴凸起和下盖之间安装有下轴承。  The invention relates to a single screw pump, wherein a bottom cover of the inner lower sealing cylinder is sealed and fixed with a lower cover. The bottom of the screw is provided with a screw shaft protrusion, and a lower bearing is installed between the screw shaft protrusion and the lower cover.
本发明一种单螺杆泵, 其中还包括风涡轮、 传动部和支撑部。 所述风涡轮包括下平板、 左翼板、 中翼板、 右翼板和上平板。 所述上平板和下平板的两端分别与左翼板和右翼板固定 连接, 中翼板固定在上、 下平板的中部, 左翼板和右翼板形状结构完全相同, 左翼板和右翼 板以中翼板的旋转轴线为中心对称布置。 所述左翼板和右翼板的横截面的形状为平凸翼型, 左翼板和右翼板的内表面为平面。 所述通过中翼板横截面两顶点连线所作的竖直假想平面与 左翼板内表面之间的夹角 Za为 39° — 59° , 中翼板包括中前板和中后板, 中前板的横截面 为弓形, 中后板的横截面为弓形, 中前板和中后板的结构形状完全相同, 中前板和中后板连 成横截面为橄榄球形的空心壳体, 中翼板的内壁为内孔壁。 所述内孔壁通过传动部与螺杆轴 传动连接, 中翼板的旋转轴线和输入轴的旋转轴线均为竖直方向, 单螺杆泵的进水口连接有 进水管, 单螺杆泵的出水口连接有出水管, 单螺杆泵和风涡轮通过支承部与地表固定。  A single screw pump of the present invention further includes a wind turbine, a transmission portion and a support portion. The wind turbine includes a lower plate, a left wing, a middle wing, a right wing, and an upper plate. The two ends of the upper plate and the lower plate are respectively fixedly connected with the left wing plate and the right wing plate, and the middle wing plate is fixed in the middle of the upper and lower plates, and the left wing plate and the right wing plate have the same shape structure, and the left wing plate and the right wing plate are in the middle wing. The axes of rotation of the plates are arranged symmetrically about the center. The cross-section of the left and right flaps is in the shape of a flat-convex airfoil, and the inner surfaces of the left and right flaps are planar. The angle between the vertical imaginary plane and the inner surface of the left wing plate through the two vertices of the cross section of the middle wing plate is 39° - 59°, and the middle wing plate includes the middle front plate and the middle rear plate, the middle front The cross section of the plate is arcuate, the cross section of the middle and rear plates is arcuate, and the structural shapes of the middle front plate and the middle rear plate are identical. The middle front plate and the middle rear plate are connected into a hollow frame with a cross section of a rugby ball. The inner wall of the plate is the inner hole wall. The inner hole wall is connected to the screw shaft through the transmission portion, and the rotation axis of the middle wing plate and the rotation axis of the input shaft are both vertical directions, and the water inlet of the single screw pump is connected with the water inlet pipe, and the water outlet of the single screw pump is connected. There is an outlet pipe, and the single screw pump and the wind turbine are fixed to the ground through the support portion.
本发明一种风力抽水系统, 其中所述单螺杆泵的出水管还与一个高架水箱的顶部连接。 所述高架水箱通过高架与地表固定, 高架水箱位于单螺杆泵上侧。  A wind pumping system according to the present invention, wherein the outlet pipe of the single screw pump is also connected to the top of an overhead tank. The elevated water tank is fixed to the ground by an elevated frame, and the elevated water tank is located on the upper side of the single screw pump.
本发明一种风力抽水系统, 其中所述高架水箱底部通过水管连接有喷水装置。 所述喷水 装置包括喷头架和喷头, 喷头通过喷头架与地表固定。 所述水管与喷头连接, 喷水装置为多 个。 本发明一种风力抽水系统, 其中所述支承部包括外密封筒和单螺杆泵架。 所述外密封筒 顶部通过法兰与内上密封筒顶部固定, 外密封筒与内孔壁之间安装有轴承, 外密封筒底部固 定有底法兰。 所述底法兰轴线与外密封筒轴线重合, 外密封筒通过底法兰与单螺杆泵架顶部 固定连接, 单螺杆泵架与地表固定, 外密封筒的外圆周面与底法兰之间设有加强筋。 所述加 强筋绕外密封筒的轴均匀分布 8个。 所述传动部包括上盖、 中盖和加速箱。 所述加速箱的输 入轴通过上盖与内孔壁固定连接。 所述加速箱的输入轴与加速箱内的第一齿轮固定连接。 所 述第一齿轮与加速箱内的第二齿轮啮合。 所述第二齿轮和加速箱内的第三齿轮通过传动轴固 定在加速箱壳体内。 所述第三齿轮与加速箱内的第四齿轮啮合。 所述第四齿轮轴线与螺杆轴 轴线重合, 第四齿轮与加速箱的输出轴同轴固定连接, 加速箱的输出轴与主轴传动连接, 加 速箱的输入输出比为 1:25, 加速箱通过加速箱支撑筒与内上密封筒上部固定。 上盖与所述中 盖通过套筒固定成空心箱体。 所述加速箱位于空心箱体内, 中盖位于内上密封筒顶部法兰的 上侧, 中盖中部设有通孔, 通孔用来使加速箱支撑筒穿过中盖, 中盖与内孔壁固定连接, 中 盖通过轴承安装在加速箱支撑筒上。 The invention relates to a wind pumping system, wherein the bottom of the elevated water tank is connected with a water spray device through a water pipe. The water spray device comprises a spray head holder and a spray head, and the spray head is fixed to the ground surface through the spray head holder. The water pipe is connected to the spray head, and the water spray device is plural. A wind pumping system according to the present invention, wherein the support portion comprises an outer seal cylinder and a single screw pump frame. The top of the outer sealing cylinder is fixed by the flange and the top of the inner upper sealing cylinder, the bearing is installed between the outer sealing cylinder and the inner hole wall, and the bottom flange is fixed at the bottom of the outer sealing cylinder. The bottom flange axis coincides with the outer seal cylinder axis, and the outer seal cylinder is fixedly connected with the top of the single screw pump frame through the bottom flange, the single screw pump frame is fixed to the ground surface, and the outer circumferential surface and the bottom flange of the outer seal cylinder are With ribs. The reinforcing ribs are evenly distributed around the axis of the outer sealing cylinder by eight. The transmission portion includes an upper cover, a middle cover, and an acceleration case. The acceleration box The input shaft is fixedly connected to the inner hole wall through the upper cover. The input shaft of the acceleration tank is fixedly coupled to the first gear in the acceleration tank. The first gear meshes with a second gear within the acceleration tank. The second gear and the third gear in the acceleration tank are fixed in the acceleration case housing by a transmission shaft. The third gear meshes with a fourth gear in the acceleration tank. The fourth gear axis coincides with the screw shaft axis, and the fourth gear is coaxially fixedly connected with the output shaft of the acceleration box, and the output shaft of the acceleration box is connected with the main shaft drive. The input/output ratio of the acceleration box is 1:25, and the acceleration box passes The accelerator tank support cylinder is fixed to the upper portion of the inner upper seal cylinder. The upper cover and the middle cover are fixed into a hollow box by a sleeve. The acceleration box is located in the hollow box body, the middle cover is located on the upper side of the top flange of the inner upper sealing tube, and the middle part of the middle cover is provided with a through hole, and the through hole is used for the acceleration box support tube to pass through the middle cover, the middle cover and the inner hole The wall is fixedly connected, and the middle cover is mounted on the accelerating box support cylinder through a bearing.
本发明一种风力抽水系统, 其中所述通过中翼板横截面两顶点连线所作的竖直假想平面 与左翼板内表面之间的夹角 Za为 49° 。  A wind pumping system according to the present invention, wherein the angle Za between the vertical imaginary plane passing through the two vertex connections of the cross section of the middle wing and the inner surface of the left wing is 49°.
本发明一种风力抽水系统,其中所述中翼板横截面两顶点之间长度 L1为左翼板前端到右 翼板前端之间距离 L2的 1/3。  A wind pumping system according to the present invention, wherein the length L1 between the two apexes of the cross section of the middle flap is 1/3 of the distance L2 between the front end of the left flap and the front end of the right flap.
本发明一种风力抽水系统, 其中所述左翼板横截面的长弧形边为圆弧。 所述圆弧的圆心 位于内孔壁的旋转轴线处。  A wind pumping system according to the present invention, wherein the long curved side of the cross section of the left wing is an arc. The center of the arc is located at the axis of rotation of the inner bore wall.
本发明一种单螺杆泵与现有技术不同之处在于本发明一种单螺杆泵由烧结石墨油封密 封, 烧结石墨油封的外圈为丁晴橡胶, 丁晴橡胶有优秀的耐磨性和密封性, 实现烧结石墨油 封与螺杆轴的第一重密封。 烧结石墨油封的内圈为烧结石墨材料, 烧结石墨材料能够有很低 的表面粗糙度, 又有很好的硬度。 因此烧结石墨油封的内圈与螺杆轴的可转动密封接触, 既 起到第二重密封的作用, 又起到导向的作用。 预紧力弹簧和烧结石墨油封通过内上密封筒和 内下密封筒共同夹住, 预紧力弹簧能够从上到下压烧结石墨油封, 增加烧结石墨油封的预紧 力, 从而增加单螺杆泵出水口的压力, 达到增加单螺杆泵扬程的效果。 并且内下密封筒和内 上密封筒接触的部位采取凹凸形状相配合的梯形凹槽和圆环凸起, 并通过螺栓加强固定。 这 样就能增加内上密封筒和内下密封筒的密封程度, 实现单螺杆泵的第三重密封。 烧结石墨油 封上密封唇与下密封唇的之间上下方向有间隙能够保证下密封唇有足够的弹性变形空间, 使 烧结石墨油封的密封性更强。  The single screw pump of the present invention is different from the prior art in that a single screw pump of the present invention is sealed by a sintered graphite oil seal, and the outer ring of the sintered graphite oil seal is a nitrile rubber, and the nitrile rubber has excellent wear resistance and sealing. To achieve the first re-seal of the sintered graphite oil seal and the screw shaft. The inner ring of the sintered graphite oil seal is a sintered graphite material, and the sintered graphite material can have a low surface roughness and a good hardness. Therefore, the inner ring of the sintered graphite oil seal is in contact with the rotatable seal of the screw shaft, and functions as a second re-seal and as a guide. The pre-tightening spring and the sintered graphite oil seal are clamped together by the inner upper sealing cylinder and the inner lower sealing cylinder, and the pre-tightening spring can press the sintered graphite oil seal from top to bottom to increase the pre-tightening force of the sintered graphite oil seal, thereby increasing the single screw pump The pressure at the outlet reaches the effect of increasing the lift of the single screw pump. And the portion where the inner lower sealing cylinder and the inner upper sealing cylinder are in contact with each other adopts a trapezoidal groove and a ring protrusion which are matched with the concave-convex shape, and is fixed by bolts. This increases the degree of sealing of the inner and lower inner seal cylinders and achieves a third re-seal of the single screw pump. Sintered graphite oil There is a gap between the sealing lip and the lower sealing lip to ensure that the lower sealing lip has sufficient elastic deformation space to make the sintered graphite oil seal more sealing.
本发明一种单螺杆泵, 其中螺杆轴底部通过下轴承与下盖固定, 即螺杆底部通过下轴承 与下盖固定, 下盖与内下密封筒底部固定, 能够辅助加速箱的输出轴对螺杆轴进行固定, 形 成螺杆轴顶部和底部的同时固定, 增加了螺杆轴转动时的稳定性。  The utility model relates to a single screw pump, wherein the bottom of the screw shaft is fixed by the lower bearing and the lower cover, that is, the bottom of the screw is fixed by the lower bearing and the lower cover, and the lower cover is fixed to the bottom of the inner lower sealing cylinder, which can assist the output shaft of the acceleration box to the screw. The shaft is fixed to form the top and bottom of the screw shaft and fixed at the same time, which increases the stability of the screw shaft when rotating.
本发明一种风力抽水系统与现有技术不同之处在于本发明一种风力抽水系统通过将左翼 板和右翼板的横截面的形状改为平凸翼型并且配合摆放角度, 能够使左翼板内表面产生的空 气湍流自内表面靠近大端处向内表面靠近小端处流动时, 湍流快速脱离内表面, 使空气湍流 与内表面之间形成低气压区, 其中内表面靠近大端部位气压最低。 随着空气湍流的发散, 左 翼板和右翼板小端附近的气流会从内表面靠近小端处流向气压较低的内表面靠近大端处, 形 成附加的空气动力推动左翼板和右翼板, 使本发明一种风力抽水系统能够利用风能抽水并更 加充分利用风能。 并且风能驱动单螺杆泵进行抽水, 能够大大节省运行成本。 The wind pumping system of the present invention is different from the prior art in that the wind pumping system of the present invention can make the left wing panel by changing the shape of the cross section of the left and right flaps to a flat convex airfoil and matching the angle of the arrangement. When the air turbulence generated by the inner surface flows from the inner surface near the large end to the inner end near the small end, the turbulent flow quickly detaches from the inner surface, causing air turbulence A low pressure zone is formed between the inner surface and the inner surface, wherein the inner surface is at the lowest pressure near the large end portion. As the air turbulence diverges, airflow near the small end of the left and right wing plates will flow from the inner surface near the small end to the lower air pressure inner surface near the large end, creating additional aerodynamic forces to propel the left and right wing panels. The wind pumping system of the present invention is capable of pumping water using wind energy and making more efficient use of wind energy. And wind energy drives a single screw pump for pumping, which can greatly save operating costs.
本发明一种风力抽水系统, 其中通过高架水箱将单螺杆泵抽出来的水进行贮存, 方便需 要时使用。  The invention relates to a wind pumping system, wherein the water pumped out by the single screw pump is stored by an overhead water tank, which is convenient to use when needed.
本发明一种风力抽水系统, 其中通过水管连接高架水箱和喷水装置, 能够在需要时灌溉 农田。  The present invention relates to a wind pumping system in which an elevated water tank and a water spray device are connected by a water pipe to irrigate farmland when needed.
本发明一种单螺杆泵, 其中支承部使单螺杆泵和风涡轮固定在地表上, 加强筋能够使外 密封筒和单螺杆泵架更好地固定, 增加本实用一种单螺杆泵的强度和刚性。 单螺杆泵的通过 加速箱的输出轴与螺杆轴的主轴传动连接, 能够加速螺杆轴的旋转速度, 从而增加单螺杆泵 的抽水速度。 并且加速箱的输入、 输出轴同轴, 能够使单螺杆泵占用空间降低。  The invention relates to a single screw pump, wherein the support portion fixes the single screw pump and the wind turbine on the ground surface, and the reinforcing rib can better fix the outer sealing cylinder and the single screw pump frame, thereby increasing the strength and the strength of a single screw pump of the utility model. rigidity. The single-screw pump is connected to the spindle shaft of the screw shaft through the output shaft of the accelerating box, which can accelerate the rotation speed of the screw shaft and increase the pumping speed of the single-screw pump. Moreover, the input and output shafts of the accelerating box are coaxial, which can reduce the space occupied by the single screw pump.
本发明一种风力抽水系统, 其中通过中翼板横截面两顶点连线所作的竖直假想平面与左 翼板内表面之间的夹角 为 49° , 能够最大限度保证本发明一种风力抽水系统的周向力, 并且最小程度的减少本发明一种风力抽水系统旋转时的风阻, 此角度为多年实践验证的最佳 角度。  The invention relates to a wind pumping system, wherein an angle between a vertical imaginary plane made by connecting two vertices of a cross section of a middle wing plate and an inner surface of a left wing panel is 49°, which can maximize the wind pumping system of the invention. The circumferential force, and minimizes the wind resistance of a wind pumping system of the present invention, which is the best angle for many years of practical verification.
本发明一种风力抽水系统,其中通过中翼板横截面两顶点之间长度 L1为左翼板前端到右 翼板前端之间距离 L2的 1/3, 保证了上述大迎风口和小迎风口的尺寸差距, 使风涡轮的周向 力更大, 又尽可能减少因中翼板过大造成的中翼板在旋转时风阻过大的问题。  The invention relates to a wind pumping system, wherein the length L1 between the two apexes of the cross section of the middle wing plate is 1/3 of the distance L2 between the front end of the left wing panel and the front end of the right flap, which ensures the size of the above-mentioned large windward opening and small windward opening. The gap makes the circumferential force of the wind turbine larger, and minimizes the problem that the middle wing of the middle wing is too large when rotating.
本发明一种风力抽水系统, 其中通过左翼板横截面的长弧形边为圆弧, 长弧形边的圆心 位于中翼板圆心处, 左翼板与右翼板结构相同, 使左翼板和右翼板在转动过程中风阻大大减 小。  The invention relates to a wind pumping system, wherein a long curved edge of a cross section of a left wing plate is an arc, a center of a long curved edge is located at a center of a middle wing plate, and a left wing plate and a right wing plate have the same structure, so that a left wing plate and a right wing plate The wind resistance is greatly reduced during the rotation.
下面结合附图对本发明的单螺杆泵及使用该单螺杆泵的风力抽水系统作进一步说明。  The single screw pump of the present invention and the wind pumping system using the single screw pump will be further described below with reference to the accompanying drawings.
附图说明 DRAWINGS
图 1是本发明使用单螺杆泵的风力抽水系统的主视图;  Figure 1 is a front elevational view of a wind pumping system of the present invention using a single screw pump;
图 2是图 1中单螺杆泵的主视图;  Figure 2 is a front elevational view of the single screw pump of Figure 1;
图 3是图 2中 A处的局部放大图;  Figure 3 is a partial enlarged view of A in Figure 2;
图 4是图 2中 B处的局部放大图;  Figure 4 is a partial enlarged view of B in Figure 2;
图 5是图 2中 C处的局部放大图;  Figure 5 is a partial enlarged view of a portion C in Figure 2;
图 6是图 1中风涡轮的俯视图; 图 7是图 1中风涡轮的主视图; Figure 6 is a plan view of the wind turbine of Figure 1; Figure 7 is a front elevational view of the wind turbine of Figure 1;
图 8是图 1中风涡轮的轴测视图;  Figure 8 is an isometric view of the wind turbine of Figure 1;
图 9是图 6中线段长度标注图;  Figure 9 is a diagram showing the length of the line segment in Figure 6;
图 10是图 1中喷水装置的示意图。 具体实施方式  Figure 10 is a schematic view of the water spray device of Figure 1. detailed description
如图 1〜图 10所示, 参见图 1, 本发明使用单螺杆泵的风力抽水系统, 包括单螺杆泵 2、 传动部 (参见图 3 )、 支承部 (参见图 2)、 风涡轮 3、 高架水箱 4和喷水装置 5。 风涡轮 3利 用风能驱动传动部, 传动部增大输出转速后驱动单螺杆泵 2转动, 单螺杆泵 2将地下水 01抽 入高架水箱 4, 高架水箱 4与喷水装置 5通过水管连接。 风力抽水系统通过支承部固定在地 表 1上。  As shown in FIG. 1 to FIG. 10, referring to FIG. 1, the wind pumping system of the present invention using a single screw pump includes a single screw pump 2, a transmission portion (see FIG. 3), a support portion (see FIG. 2), a wind turbine 3, The elevated water tank 4 and the water spray device 5. The wind turbine 3 drives the transmission portion with wind energy, and the transmission unit drives the single screw pump 2 to rotate after increasing the output speed. The single screw pump 2 draws the groundwater 01 into the overhead water tank 4, and the overhead water tank 4 and the water spray device 5 are connected by a water pipe. The wind pumping system is fixed to the surface 1 by means of a support.
如图 2和图 4所示, 单螺杆泵 2包括螺杆轴 20、 由内上密封筒 221及内下密封筒 222组 成的内密封筒和烧结石墨油封 202。  As shown in Figs. 2 and 4, the single screw pump 2 includes a screw shaft 20, an inner seal cylinder composed of an inner upper seal cylinder 221 and an inner lower seal cylinder 222, and a sintered graphite oil seal 202.
如图 4所示, 内上密封筒 221下端面设有圆环状梯形凹槽 2211, 内下密封筒 222上端面 设有轴截面为梯形的圆环凸起 2221。 梯形凹槽 2211与圆环凸起 2221的凹凸形状相配合, 并 通过周向均布的螺栓加强固定在一起, 螺杆轴 20配装在内密封筒内。  As shown in FIG. 4, the lower end surface of the inner upper sealing cylinder 221 is provided with an annular trapezoidal groove 2211, and the upper end surface of the inner lower sealing cylinder 222 is provided with a circular ring projection 2221 having a trapezoidal axial section. The trapezoidal recess 2211 is fitted with the concavo-convex shape of the annular projection 2221, and is reinforced together by circumferentially evenly distributed bolts, and the screw shaft 20 is fitted in the inner sealing cylinder.
如图 2和图 4所示, 螺杆轴 20自上到下由主轴 207、 圆台轴 208、 螺杆 209三部分制成 的一体结构, 主轴 207直径小于等于圆台轴 208上端直径, 圆台轴 208上端直径小于下端直 径, 圆台轴 208下端直径小于等于螺杆 209外径, 螺杆 209设置在与其相配合的内下密封筒 222内, 内下密封筒 222底部密封固定有下盖 223, 内下密封筒 222设有进水口 291和出水口 292。  As shown in FIG. 2 and FIG. 4, the screw shaft 20 is integrally formed by the main shaft 207, the circular table shaft 208, and the screw 209 from top to bottom. The diameter of the main shaft 207 is equal to or smaller than the diameter of the upper end of the circular table shaft 208, and the diameter of the upper end of the circular table shaft 208. The diameter of the lower end of the truncated shaft 208 is less than or equal to the outer diameter of the screw 209. The screw 209 is disposed in the inner lower sealing cylinder 222. The bottom inner sealing cylinder 222 is sealed and fixed with a lower cover 223, and the inner lower sealing cylinder 222 is disposed. There are a water inlet 291 and a water outlet 292.
如图 2所示, 穿过支承部的进水管 91与单螺杆泵 2的进水口 291连接, 单螺杆泵 2的出 水口 292连接有出水管 92, 单螺杆泵 2的进水口 291通过进水管 91将地下水 01吸入, 进水 口 291和进水管 91之间设有开关装置, 开关装置用来开启、 关闭风力抽水系统。 单螺杆泵 2 的出水口 292通过出水管 92将吸入的地下水 01排出。  As shown in Fig. 2, the water inlet pipe 91 passing through the support portion is connected to the water inlet 291 of the single screw pump 2, the water outlet 292 of the single screw pump 2 is connected to the water outlet pipe 92, and the water inlet 291 of the single screw pump 2 is passed through the water inlet pipe. 91 The groundwater 01 is sucked, and a switch device is provided between the water inlet 291 and the water inlet pipe 91, and the switch device is used to open and close the wind pumping system. The water outlet 292 of the single screw pump 2 discharges the inhaled groundwater 01 through the outlet pipe 92.
如图 5所示, 螺杆 209底部设有螺杆轴凸起 200。 螺杆轴凸起 200和下盖 223之间安装 有下轴承 204。  As shown in Fig. 5, a screw shaft projection 200 is provided at the bottom of the screw 209. A lower bearing 204 is mounted between the screw shaft projection 200 and the lower cover 223.
如图 4所示, 内下密封筒 222上部与圆台轴 208之间通过烧结石墨油封 202密封。 烧结 石墨油封 202由外圈和镶嵌在外圈内的内圈组成。 外圈材料为丁晴橡胶, 内圈材料为烧结石 墨。 外圈下部的内侧为下密封唇 2021。 下密封唇 2021与圆台轴 208侧面可转动的密封接触, 内圈的内侧为上密封唇 2022, 上密封唇 2022与主轴 207圆周面可转动的密封接触, 上密封 唇 2022的内端与外圈的下密封唇 2021之间有间隙。 As shown in FIG. 4, the upper portion of the inner lower seal cylinder 222 and the turntable shaft 208 are sealed by a sintered graphite oil seal 202. The sintered graphite oil seal 202 is composed of an outer ring and an inner ring embedded in the outer ring. The outer ring material is nitrile rubber, and the inner ring material is sintered graphite. The inner side of the lower portion of the outer ring is the lower sealing lip 2021. The lower sealing lip 2021 is in rotatably sealing contact with the side of the truncated cone shaft 208, and the inner side of the inner ring is an upper sealing lip 2022. The upper sealing lip 2022 is in rotatably sealing contact with the circumferential surface of the main shaft 207, and is sealed on the upper surface. There is a gap between the inner end of the lip 2022 and the lower sealing lip 2021 of the outer ring.
如图 4所示, 用不锈钢制作的预紧力弹簧 201套装在螺杆轴 20的主轴 207上, 预紧力弹 簧 201固定在内上密封筒 221和烧结石墨油封 202之间。  As shown in Fig. 4, a preload spring 201 made of stainless steel is fitted over the main shaft 207 of the screw shaft 20, and a preload spring 201 is fixed between the inner upper seal cylinder 221 and the sintered graphite oil seal 202.
如图 6〜图 8所示, 风涡轮 3包括下平板 34、 左翼板 32、 中翼板 31、 右翼板 33和上平板 35。上平板 35和下平板 34的两端分别与左翼板 32和右翼板 33固定连接, 中翼板 31固定在 上、 下平板 35 34的中部。  As shown in Figs. 6 to 8, the wind turbine 3 includes a lower plate 34, a left wing plate 32, a middle wing plate 31, a right wing plate 33, and an upper plate 35. Both ends of the upper plate 35 and the lower plate 34 are fixedly coupled to the left and right flaps 32, 33, respectively, and the middle flap 31 is fixed to the middle of the upper and lower plates 35, 34.
如图 6所示, 中翼板 31包括中前板 311和中后板 312, 中前板 311的横截面为弓形, 中 后板 312的横截面为弓形, 中前板 311和中后板 312的结构形状完全相同, 中前板 311和中 后板 312连成横截面为橄榄球形的空心壳体, 中翼板 31的内壁为内孔壁 310。 下平板 34中 部设有通孔。 通孔与内孔壁 310内径相同, 左翼板 32和右翼板 33形状结构完全相同, 左翼 板 32和右翼板 33以中翼板 31的旋转轴线为中心对称布置。左翼板 32和右翼板 33的横截面 的形状为平凸翼型, 左翼板 32和右翼板 33的内表面为平面。  As shown in FIG. 6, the middle wing panel 31 includes a middle front panel 311 and a middle rear panel 312. The middle front panel 311 has an arcuate cross section, and the middle rear panel 312 has an arcuate cross section, and the middle front panel 311 and the middle rear panel 312. The structural shapes are identical, and the middle front plate 311 and the middle rear plate 312 are connected into a hollow shell having a rugby-shaped cross section, and the inner wall of the middle flap 31 is an inner hole wall 310. A through hole is provided in the middle of the lower plate 34. The through hole has the same inner diameter as the inner hole wall 310, and the left and right flaps 32 and 33 are identical in shape, and the left and right flaps 32 and 33 are symmetrically arranged centering on the rotation axis of the middle flap 31. The cross-section of the left and right flaps 32, 33 is shaped as a flat-convex airfoil, and the inner surfaces of the left and right flaps 32, 33 are planar.
如图 6所示, 通过中翼板 31横截面两顶点连线所作的竖直假想平面与左翼板 32内表面 之间的夹角 Za为 39° ~59° , 优选为 49°  As shown in Fig. 6, the angle Za between the vertical imaginary plane passing through the two vertex connections of the cross section of the middle wing plate 31 and the inner surface of the left wing 32 is 39° to 59°, preferably 49°.
为遵循合理的控制变量法, 现将中翼板高 2.3米、左右翼板最近距离 3.4米的由铝合金材 料制成的背景技术风力发电机的风涡轮、 为 39 ° 的新技术方案的风涡轮、 为 59 ° 的 新技术方案的风涡轮、 为 49° 的新技术方案的风涡轮安置于本发明单螺杆泵上, 单螺杆 泵螺杆的容积为 56ml/圈, 螺杆的圈数为 10圈。 将风涡轮置于相同风速、 温度、 湿度、 气压 的条件下进行扬程为 20m的抽水效率测试。 所得发电功率数据均为测量十次后的平均值。  In order to follow the reasonable control variable method, the wind turbine of the background wind turbine with the middle wing plate height of 2.3 meters and the left and right wing plates with the closest distance of 3.4 meters is made of aluminum alloy material, and the wind of the 39 ° new technical scheme is adopted. A turbine, a wind turbine with a new technical solution of 59 °, and a wind turbine with a new technical solution of 49° are placed on the single screw pump of the present invention. The volume of the screw of the single screw pump is 56 ml/turn, and the number of turns of the screw is 10 turns. . The pumping efficiency test with a head of 20 m was carried out under the same wind speed, temperature, humidity and air pressure. The obtained power generation power data is an average value after ten measurements.
Figure imgf000007_0001
如图 9所示, 中翼板 31横截面两顶点之间长度 L1为左翼板 32前端到右翼板 33前端之 间距离 L2的 1/3 如图 6所示, 左翼板 32横截面的长弧形边 321为圆弧。 圆弧的圆心位于内孔壁 310轴线 处。
Figure imgf000007_0001
As shown in FIG. 9, the length L1 between the two apexes of the cross section of the middle wing plate 31 is 1/3 of the distance L2 between the front end of the left wing plate 32 and the front end of the right wing plate 33. As shown in FIG. 6, the long curved side 321 of the cross section of the left wing 32 is an arc. The center of the arc is located at the axis of the inner bore wall 310.
如图 2和图 3所示,传动部包括上盖 231、 中盖 232和加速箱 21。上盖 231与内孔壁 310 中部固定连接, 上盖 231与加速箱 21的输入轴 210通过第一法兰 212固定, 加速箱 21的输 入轴 210与加速箱 21内的第一齿轮 213固定连接。 第一齿轮 213与加速箱 21内的第二齿轮 214啮合, 第二齿轮 214和加速箱 21内的第三齿轮 215都通过传动轴 218固定在加速箱壳体 211内。 第三齿轮 215与加速箱 21内的第四齿轮 216啮合。 第四齿轮 216轴线与螺杆轴 20 轴线重合, 第四齿轮 216与加速箱 21的输出轴 217同轴固定连接。 加速箱 21的输出轴 217 与螺杆轴 20固定连接, 加速箱 21的输入输出比为 1 :25。  As shown in Figs. 2 and 3, the transmission portion includes an upper cover 231, a middle cover 232, and an acceleration case 21. The upper cover 231 is fixedly connected to the middle of the inner hole wall 310, and the upper cover 231 and the input shaft 210 of the acceleration case 21 are fixed by the first flange 212, and the input shaft 210 of the acceleration case 21 is fixedly connected with the first gear 213 in the acceleration case 21. . The first gear 213 meshes with the second gear 214 in the acceleration tank 21, and the second gear 214 and the third gear 215 in the acceleration tank 21 are both fixed in the acceleration case 211 by the transmission shaft 218. The third gear 215 meshes with the fourth gear 216 in the acceleration tank 21. The axis of the fourth gear 216 coincides with the axis of the screw shaft 20, and the fourth gear 216 is coaxially fixedly coupled to the output shaft 217 of the accelerator case 21. The output shaft 217 of the accelerating box 21 is fixedly coupled to the screw shaft 20, and the input/output ratio of the accelerating box 21 is 1:25.
如图 3所示,加速箱壳体 211下端与加速箱支撑筒 233上端固定连接,加速箱支撑筒 233 下部与内上密封筒 221上部通过螺栓固定连接。 加速箱支撑筒 233套装在主轴 207上, 并用 若干个沿内上密封筒 221顶端均匀分布的螺栓锁紧。 内上密封筒 221顶端与支承部通过法兰 固定连接。  As shown in Fig. 3, the lower end of the accelerating case casing 211 is fixedly coupled to the upper end of the accelerating case supporting cylinder 233, and the lower portion of the accelerating case supporting cylinder 233 and the upper portion of the inner upper sealing cylinder 221 are fixedly connected by bolts. The accelerating box support cylinder 233 is fitted over the main shaft 207 and is locked by a plurality of bolts evenly distributed along the top end of the inner upper sealing cylinder 221. The top end of the inner upper sealing cylinder 221 is fixedly connected to the support portion by a flange.
如图 3所示, 上盖 231与中盖 232通过套筒 230固定成空心箱体, 加速箱 21位于空心箱 体内, 中盖 232位于内上密封筒 221顶部法兰的上侧。 中盖 232中部设有通孔, 通孔用来使 加速箱支撑筒 233穿过中盖 232, 中盖 232与内孔壁 310固定连接, 中盖 232通过轴承安装 在加速箱支撑筒 233上。  As shown in Fig. 3, the upper cover 231 and the middle cover 232 are fixed into a hollow case by a sleeve 230, the acceleration case 21 is located in the hollow case, and the middle cover 232 is located on the upper side of the top flange of the inner upper seal cylinder 221. The middle cover 232 is provided with a through hole in the middle thereof, the through hole is used to pass the accelerator case support cylinder 233 through the middle cover 232, the middle cover 232 is fixedly connected to the inner hole wall 310, and the middle cover 232 is mounted on the accelerator case support cylinder 233 through the bearing.
如图 2所示, 支承部包括外密封筒 24和单螺杆泵架 11, 外密封筒 24通过单螺杆泵架 11 与地表 1固定, 外密封筒 24与内孔壁 310之间安装有轴承。  As shown in Fig. 2, the support portion includes an outer seal cylinder 24 and a single screw pump frame 11, and the outer seal cylinder 24 is fixed to the surface 1 by a single screw pump frame 11, and a bearing is mounted between the outer seal cylinder 24 and the inner bore wall 310.
如图 2所示, 外密封筒 24底部固定有底法兰 241。 底法兰 241轴线与外密封筒 24轴线 重合, 外密封筒 24通过底法兰 241与单螺杆泵架 11顶部固定连接, 外密封筒 24的外圆周面 与底法兰 241之间设有加强筋 25。 加强筋 25绕外密封筒 24的轴线均匀分布 8个。  As shown in Fig. 2, a bottom flange 241 is fixed to the bottom of the outer seal cylinder 24. The axis of the bottom flange 241 coincides with the axis of the outer seal cylinder 24, and the outer seal cylinder 24 is fixedly connected to the top of the single screw pump frame 11 through the bottom flange 241, and the outer circumferential surface of the outer seal cylinder 24 and the bottom flange 241 are reinforced. Rib 25. The ribs 25 are evenly distributed around the axis of the outer sealing cylinder 24 by eight.
如图 1所示, 单螺杆泵 2的出水口 292通过出水管 92与高架水箱 4顶部连接。高架水箱 4通过高架 12与地表 1固定, 高架水箱 4位于单螺杆泵 2上侧。  As shown in Fig. 1, the water outlet 292 of the single screw pump 2 is connected to the top of the elevated water tank 4 through an outlet pipe 92. The elevated water tank 4 is fixed to the surface 1 by the overhead frame 12, and the overhead water tank 4 is located on the upper side of the single screw pump 2.
如图 1和图 10所示, 高架水箱 4底部通过水管连接有喷水装置 5。 喷水装置 5包括喷头 架 52和喷头 51, 喷头 51通过喷头架 52与地表 1固定。 水管与喷头 51连接, 喷水装置 5为 多个。 安装单螺杆泵 2时, 如图 1所示, 首先, 将内下密封筒 222套装在螺杆轴 20上, 将下 盖 223上的下轴承 204套装在螺杆轴凸起 200上,调整好螺杆轴 20与内下密封筒 222的同轴 度后将下盖 223与内下密封筒 222底部固定连接。 其次, 将烧结石墨油封 202和预紧力弹簧 201依次套装在螺杆轴 20圆周面上。 最后, 将内上密封筒 221固定内下密封筒 222上, 实现 内上密封筒 221和内下密封筒 222将预紧力弹簧 201和烧结石墨油封 202压紧的作用。 在风涡轮 3的旋转过程中, 如图 6所示, 左翼板 32和右翼板 33的横截面的形状为平凸 翼型并且配合摆放角度,能够使左翼板 32内表面产生的空气湍流自内表面靠近大端处向内表 面靠近小端处流动时, 湍流快速脱离内表面, 使空气湍流与内表面之间形成低气压区, 其中 内表面靠近大端部位气压最低。 随着空气湍流的发散, 左翼板 32和右翼板 33小端附近的气 流会从内表面靠近小端处流向气压较低的内表面靠近大端处, 形成附加的空气动力推动左翼 板和右翼板, 使本发明一种风力抽水系统更加充分利用风能。 As shown in FIGS. 1 and 10, the bottom of the elevated water tank 4 is connected to the water spray device 5 through a water pipe. The water spray device 5 includes a head holder 52 and a head 51, and the head 51 is fixed to the surface 1 by the head holder 52. The water pipe is connected to the head 51, and a plurality of water spray devices 5 are provided. When the single screw pump 2 is installed, as shown in FIG. 1, first, the inner lower sealing cylinder 222 is fitted on the screw shaft 20, and the lower bearing 204 on the lower cover 223 is fitted on the screw shaft projection 200 to adjust the screw shaft. After the coaxiality with the inner lower sealing cylinder 222, the lower cover 223 is fixedly connected to the bottom of the inner lower sealing cylinder 222. Next, the sintered graphite oil seal 202 and the preload force spring 201 are sequentially fitted on the circumferential surface of the screw shaft 20. Finally, the inner upper seal cylinder 221 is fixed to the inner lower seal cylinder 222, and the inner upper seal cylinder 221 and the inner lower seal cylinder 222 are pressed to press the preload spring 201 and the sintered graphite oil seal 202. During the rotation of the wind turbine 3, as shown in FIG. 6, the cross-sections of the left and right flaps 32, 33 are in the shape of a flat-convex airfoil and match the angle of the arrangement, so that the air generated by the inner surface of the left flap 32 can be turbulent. When the inner surface is near the large end and flows toward the inner end near the small end, the turbulent flow quickly deviates from the inner surface, forming a low pressure region between the air turbulence and the inner surface, wherein the inner surface is at the lowest pressure near the large end portion. As the air turbulence diverges, the airflow near the small ends of the left and right wing plates 32, 33 will flow from the inner surface near the small end to the lower air pressure inner surface near the large end, forming additional aerodynamic forces to propel the left and right wings. The wind pumping system of the present invention makes full use of wind energy.
使用时, 风涡轮 3利用风能带动中翼板 31旋转, 中翼板 31通过上盖 231、 加速箱 21带 动螺杆轴 20旋转, 单螺杆泵 2将地下水 01抽送到高架水箱 4中, 高架水箱 4能够贮存风力 高峰时期单螺杆泵 2抽出的多余的地下水 01, 并且在需要的时候供人们使用或配合喷水装置 5进行灌溉。  In use, the wind turbine 3 rotates the middle wing plate 31 by using the wind energy, the middle wing plate 31 drives the screw shaft 20 to rotate through the upper cover 231 and the acceleration box 21, and the single screw pump 2 pumps the groundwater 01 into the overhead water tank 4, and the elevated water tank 4 It is possible to store excess groundwater 01 withdrawn by the single screw pump 2 during peak wind hours, and to be used by people or in conjunction with the water spray device 5 for irrigation when needed.
以上所述的实施例仅仅是对本发明的优选实施方式进行描述, 并非对本发明的范围进行 限定, 在不脱离本发明设计精祌的前提下, 本领域普通技术人员对本发明的技术方案作出的 各种变形和改进, 均应落入本发明权利要求书确定的保护范围内。 工业实用性  The embodiments described above are only intended to describe the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and those skilled in the art can make the technical solutions of the present invention without departing from the precise design of the present invention. Variations and modifications are intended to fall within the scope of the invention as defined by the appended claims. Industrial applicability
本发明单螺杆泵及使用该单螺杆泵的风力抽水系统对于抽水领域特别是风力抽水领域具 有重大影响。 本发明单螺杆泵及使用该单螺杆泵的风力抽水系统使得风力抽水系统对风能利 用率高、 单螺杆泵密封性能好。 经过具体实验检验, 本发明单螺杆泵及使用该单螺杆泵的风 力抽水系统的抽水效率较背景技术相比有着显著提高, 可以为更多用户供水。 本发明单螺杆 泵及使用该单螺杆泵的风力抽水系统具有很强的工业实用性和可操作性, 对于充分利用大自 然的风能和水资源意义重大。  The single screw pump of the present invention and the wind pumping system using the single screw pump have a significant impact on the field of pumping, particularly in the field of wind pumping. The single screw pump of the present invention and the wind pumping system using the single screw pump enable the wind pumping system to have a high utilization rate of wind energy and a good sealing performance of the single screw pump. Through specific experimental tests, the pumping efficiency of the single-screw pump of the present invention and the wind pumping system using the single-screw pump is significantly improved compared with the background art, and water can be supplied to more users. The single screw pump of the present invention and the wind pumping system using the single screw pump have strong industrial applicability and operability, and are of great significance for making full use of the natural wind energy and water resources.

Claims

1、 一种单螺杆泵包括螺杆 (209)和及内下密封筒 (222), 螺杆 (209) 配装在内下密封 筒 (222) 内, 所述内下密封筒 (222) 设有进水口 (291) 和出水口 (292), 其特征在于:所 述螺杆 (209) 上边依次设有与其制成一体的圆台轴 (208) 和主轴 (207), 螺杆 (209)、 圆 台轴 (208)、 主轴 (207) 构成螺杆轴 (20), 螺杆 (209) 外径大于等于圆台轴 (208) 下端 直径, 圆台轴 (208) 下端直径大于上端直径, 圆台轴 (208) 上端直径大于等于主轴 (207) 直径, 内下密封筒 (222) 上端设有与其通过凹槽和凸台相互嵌合固定的内上密封筒 (221), 凹槽和凸台周向均布螺钉, 圆台轴 (208) 与内下密封筒 (222) 通过烧结石墨油封 (202)密 封, 1. A single screw pump comprising a screw (209) and an inner lower sealing cylinder (222), the screw (209) is fitted in an inner lower sealing cylinder (222), and the inner lower sealing cylinder (222) is provided with The nozzle (291) and the water outlet (292) are characterized in that: the screw (209) is provided with a round table shaft (208) and a main shaft (207), a screw (209) and a circular table shaft (208). The main shaft (207) constitutes the screw shaft (20), the outer diameter of the screw (209) is greater than or equal to the diameter of the lower end of the circular table shaft (208), the diameter of the lower end of the circular table shaft (208) is larger than the diameter of the upper end, and the diameter of the upper end of the circular table shaft (208) is greater than or equal to the main axis. (207) Diameter, the inner lower seal cylinder (222) is provided with an inner upper seal cylinder (221) which is fixedly fitted to the groove and the boss by a groove, a groove and a boss circumferentially uniform screw, and a round table shaft (208) and The inner lower sealing cylinder (222) is sealed by a sintered graphite oil seal (202).
烧结石墨油封(202) 由外圈和镶嵌在外圈内的内圈组成, 外圈材料为丁晴橡胶, 内圈材 料为烧结石墨, 外圈下部的内侧为下密封唇 (2021), 下密封唇 (2021) 与圆台轴 (208) 侧 面可转动的密封接触, 内圈的上密封唇 (2022) 与主轴 (207) 圆周面可转动的密封接触,内 圈的上密封唇 (2022) 的内侧与外圈的下密封唇 (2021) 之间有间隙,  The sintered graphite oil seal (202) is composed of an outer ring and an inner ring embedded in the outer ring, the outer ring material is nitrile rubber, the inner ring material is sintered graphite, the inner side of the lower ring is a lower sealing lip (2021), and the lower sealing lip (2021) In rotatably sealing contact with the side of the bowl shaft (208), the upper sealing lip (2022) of the inner ring is in rotatably sealing contact with the circumferential surface of the main shaft (207), and the inner side of the upper sealing lip (2022) of the inner ring is There is a gap between the lower sealing lip (2021) of the outer ring,
内上密封筒 (221) 和烧结石墨油封 (202) 之间固定有预紧力弹簧 (201), 所述预紧力 弹簧 (201) 套装在主轴 (207) 上。  A preload spring (201) is fixed between the inner upper sealing cylinder (221) and the sintered graphite oil seal (202), and the preload spring (201) is fitted on the main shaft (207).
2、 根据权利要求 1所述的一种单螺杆泵, 其特征在于: 所述内下密封筒 (222) 的底端 密封固定有下盖 (223), 所述螺杆 (209) 底部设有螺杆轴凸起 (200), 螺杆轴凸起 (200) 和下盖 (223) 之间安装有下轴承 (204)。  2. A single screw pump according to claim 1, wherein: the bottom end of the inner lower sealing cylinder (222) is sealed and fixed with a lower cover (223), and the bottom of the screw (209) is provided with a screw. A lower bearing (204) is mounted between the shaft projection (200) and the screw shaft projection (200) and the lower cover (223).
3、 利用权利要求 1或 2任意一项所述的单螺杆泵的风力抽水系统, 其特征在于: 还包括 风涡轮(3)、传动部和支撑部,所述风涡轮(3)包括下平板(34)、左翼板(32)、中翼板(31)、 右翼板 (33) 和上平板 (35), 所述上平板 (35) 和下平板 (34) 的两端分别与左翼板 (32) 和右翼板 (33) 固定连接, 中翼板 (31) 固定在上、 下平板 (35、 34) 的中部, 左翼板 (32) 和右翼板 (33) 形状结构完全相同, 左翼板 (32) 和右翼板 (33) 以中翼板 (31) 的旋转轴 线为中心对称布置, 所述左翼板 (32) 和右翼板 (33) 的横截面的形状为平凸翼型, 左翼板 3. A wind pumping system using a single screw pump according to any one of claims 1 or 2, further comprising: a wind turbine (3), a transmission portion and a support portion, the wind turbine (3) comprising a lower plate (34), a left wing plate (32), a middle wing plate (31), a right wing plate (33), and an upper plate (35), and the two ends of the upper plate (35) and the lower plate (34) are respectively associated with the left wing plate ( 32) Fixed connection with the right wing plate (33), the middle wing plate (31) is fixed in the middle of the upper and lower plates (35, 34), and the left wing plate (32) and the right wing plate (33) are identical in shape and the left wing plate ( 32) and the right wing plate (33) are symmetrically arranged centering on the rotation axis of the middle wing plate (31), and the left wing plate (32) and the right wing plate (33) have a cross-sectional shape of a flat convex airfoil type, a left wing plate
(32) 和右翼板 (33) 的内表面为平面, 所述通过中翼板 (31) 横截面两顶点连线所作的竖 直假想平面与左翼板 (32) 内表面之间的夹角 为 39° — 59° , 中翼板 (31) 包括中前板(32) and the inner surface of the right wing plate (33) is a plane, and the angle between the vertical imaginary plane made by the two vertices of the cross section of the middle wing plate (31) and the inner surface of the left wing plate (32) is 39° — 59° , middle wing (31) including mid-front plate
(311) 和中后板 (312), 中前板 (311) 的横截面为弓形, 中后板 (312) 的横截面为弓形, 中前板 (311) 和中后板 (312) 的结构形状完全相同, 中前板 (311) 和中后板 (312) 连成 横截面为橄榄球形的空心壳体, 中翼板 (31) 的内壁为内孔壁 (310), 所述内孔壁 (310)通 过传动部与螺杆轴 (20)传动连接, 中翼板 (31) 的旋转轴线和输入轴 (210) 的旋转轴线均 为竖直方向, 单螺杆泵 (2) 的进水口 (291) 连接有进水管 (91), 单螺杆泵 (2) 的出水口 (292) 连接有出水管 (92), 单螺杆泵 (2) 和风涡轮 (3) 通过支承部与地表 (1) 固定。 (311) and the middle rear plate (312), the middle front plate (311) has an arcuate cross section, the middle rear plate (312) has an arcuate cross section, and the middle front plate (311) and the middle rear plate (312) have a structure. The shape is exactly the same, the middle front plate (311) and the middle rear plate (312) are connected into a hollow shell having a rugby-shaped cross section, and the inner wall of the middle wing plate (31) is an inner hole wall (310), and the inner hole wall (310) is drivingly connected to the screw shaft (20) through the transmission portion, the rotation axis of the middle wing plate (31) and the rotation axis of the input shaft (210) are both In the vertical direction, the water inlet (291) of the single screw pump (2) is connected to the inlet pipe (91), and the water outlet (292) of the single screw pump (2) is connected to the outlet pipe (92), single screw pump (2) The wind turbine (3) is fixed to the surface (1) by the support.
4、 根据权利要求 3所述的一种风力抽水系统, 其特征在于: 所述单螺杆泵 (2) 的出水 管(92)还与一个高架水箱 (4) 的顶部连接, 所述高架水箱 (4)通过高架(12)与地表(1) 固定, 高架水箱 (4) 位于单螺杆泵 (2) 上侧。  4. A wind pumping system according to claim 3, characterized in that: the outlet pipe (92) of the single screw pump (2) is also connected to the top of an overhead tank (4), the elevated tank ( 4) Fixed by the overhead (12) and the surface (1), the overhead tank (4) is located on the upper side of the single screw pump (2).
5、 根据权利要求 4所述的一种风力抽水系统, 其特征在于: 所述高架水箱 (4) 底部通 过水管连接有喷水装置(5), 所述喷水装置 (5) 包括喷头架 (52)和喷头 (51), 喷头 (51) 通过喷头架 (52) 与地表 (1) 固定, 所述水管与喷头 (51) 连接, 喷水装置 (5) 为多个。  5. A wind pumping system according to claim 4, characterized in that: the bottom of the elevated water tank (4) is connected to a water spray device (5) via a water pipe, and the water spray device (5) comprises a spray head holder ( 52) and the nozzle (51), the nozzle (51) is fixed to the surface (1) through the nozzle holder (52), the water pipe is connected with the nozzle (51), and the water spraying device (5) is plural.
6、根据权利要求 5所述的一种风力抽水系统,其特征在于:所述支承部包括外密封筒 (24) 和单螺杆泵架 (11), 所述外密封筒 (24) 顶部通过法兰与内上密封筒 (221) 顶部固定, 外 密封筒 (24) 与内孔壁 (310) 之间安装有轴承, 外密封筒 (24) 底部固定有底法兰 (241), 所述底法兰 (241) 轴线与外密封筒 (24) 轴线重合, 外密封筒 (24) 通过底法兰 (241) 与 单螺杆泵架 (11) 顶部固定连接, 单螺杆泵架 (11) 与地表 (1) 固定, 外密封筒 (24) 的外 圆周面与底法兰 (241) 之间设有加强筋 (25), 所述加强筋 (25) 绕外密封筒 (24) 的轴均 匀分布 8个,  6. A wind pumping system according to claim 5, wherein said support portion comprises an outer sealing cylinder (24) and a single screw pump frame (11), said outer sealing cylinder (24) top passing method The top of the blue and inner upper sealing cylinder (221) is fixed, the outer sealing cylinder (24) and the inner hole wall (310) are mounted with bearings, and the outer sealing cylinder (24) is fixed with a bottom flange (241) at the bottom, the bottom The flange (241) axis coincides with the axis of the outer seal cylinder (24), and the outer seal cylinder (24) is fixedly connected to the top of the single screw pump frame (11) through the bottom flange (241), the single screw pump frame (11) and the surface (1) Fixed, a reinforcing rib (25) is disposed between the outer circumferential surface of the outer sealing cylinder (24) and the bottom flange (241), and the reinforcing rib (25) is evenly distributed around the axis of the outer sealing cylinder (24) 8,
所述传动部包括上盖 (231)、 中盖 (232) 和加速箱 (21), 所述加速箱 (21) 的输入轴 (210) 通过上盖 (231) 与内孔壁 (310) 固定连接, 所述加速箱 (21) 的输入轴 (210) 与 加速箱 (21) 内的第一齿轮 (213) 固定连接, 所述第一齿轮 (213) 与加速箱 (21) 内的第 二齿轮 (214) 啮合, 所述第二齿轮 (214) 和加速箱 (21) 内的第三齿轮(215) 通过传动轴 (218)固定在加速箱壳体(211)内,所述第三齿轮(215)与加速箱(21)内的第四齿轮(216) 啮合, 所述第四齿轮 (216)轴线与螺杆轴 (20) 轴线重合, 第四齿轮 (216) 与加速箱 (21) 的输出轴 (217) 同轴固定连接, 加速箱 (21) 的输出轴 (217) 与主轴 (207) 传动连接,加 速箱(21)的输入输出比为 1:25, 加速箱(21)通过加速箱支撑筒(233)与内上密封筒(221) 上部固定,上盖(231)与所述中盖(232)通过套筒(230)固定成空心箱体,所述加速箱(21) 位于空心箱体内, 中盖 (232) 位于内上密封筒 (221) 顶部法兰的上侧, 中盖 (232) 中部设 有通孔, 通孔用来使加速箱支撑筒 (233) 穿过中盖 (232), 中盖 (232) 与内孔壁 (310)固 定连接, 中盖 (232) 通过轴承安装在加速箱支撑筒 (233) 上。  The transmission portion includes an upper cover (231), a middle cover (232) and an acceleration case (21), and an input shaft (210) of the acceleration case (21) is fixed by an upper cover (231) and an inner hole wall (310) Connected, the input shaft (210) of the acceleration tank (21) is fixedly connected with the first gear (213) in the acceleration tank (21), the first gear (213) and the second in the acceleration tank (21) The gear (214) is engaged, and the second gear (214) and the third gear (215) in the acceleration tank (21) are fixed in the acceleration case (211) by a transmission shaft (218), the third gear (215) meshing with a fourth gear (216) in the acceleration tank (21), the axis of the fourth gear (216) coincides with the axis of the screw shaft (20), and the fourth gear (216) and the acceleration box (21) The output shaft (217) is coaxially fixedly connected. The output shaft (217) of the accelerating box (21) is connected to the main shaft (207). The input/output ratio of the accelerating box (21) is 1:25, and the accelerating box (21) is accelerated. The box support cylinder (233) is fixed to the upper portion of the inner upper seal cylinder (221), and the upper cover (231) and the middle cover (232) are fixed by the sleeve (230). The core box body, the acceleration box (21) is located in the hollow box body, the middle cover (232) is located on the upper side of the top flange of the inner upper seal cylinder (221), and the middle cover (232) is provided with a through hole in the middle, the through hole is used The acceleration box support cylinder (233) is passed through the middle cover (232), the middle cover (232) is fixedly connected to the inner hole wall (310), and the middle cover (232) is mounted on the acceleration case support cylinder (233) through the bearing.
7、 根据权利要求 6所述的一种风力抽水系统, 其特征在于: 所述通过中翼板(31)横截 面两顶点连线所作的竖直假想平面与左翼板 (32) 内表面之间的夹角 为 49° 。  7. A wind pumping system according to claim 6, characterized in that: between the vertical imaginary plane made by the two vertices of the cross section of the middle wing (31) and the inner surface of the left wing (32) The angle is 49°.
8、 根据权利要求 7所述的一种风力抽水系统, 其特征在于: 所述中翼板 (31)横截面两 顶点之间长度 (L1) 为左翼板 (32) 前端到右翼板 (33) 前端之间距离 (L2) 的 1/3。 8. A wind pumping system according to claim 7, characterized in that: the length (L1) between the two apexes of the cross section of the middle wing (31) is the left wing (32) front end to the right wing (33) 1/3 of the distance between the front ends (L2).
9、 根据权利要求 8所述的一种风力抽水系统, 其特征在于: 所述左翼板(32)横截面的 长弧形边 (321 ) 为圆弧, 所述圆弧的圆心位于内孔壁 (310) 的旋转轴线处。 9. The wind pumping system according to claim 8, wherein: the long curved edge (321) of the cross section of the left wing plate (32) is an arc, and the center of the arc is located at the inner hole wall. (310) at the axis of rotation.
PCT/CN2014/077636 2014-05-16 2014-05-16 Single-screw pump and wind water-pumping system using single-screw pump WO2015172371A1 (en)

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