WO2015170056A1 - Coating material for implantable medical device, implantable medical device coated with such a material and corresponding manufacturing method - Google Patents

Coating material for implantable medical device, implantable medical device coated with such a material and corresponding manufacturing method Download PDF

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Publication number
WO2015170056A1
WO2015170056A1 PCT/FR2015/051206 FR2015051206W WO2015170056A1 WO 2015170056 A1 WO2015170056 A1 WO 2015170056A1 FR 2015051206 W FR2015051206 W FR 2015051206W WO 2015170056 A1 WO2015170056 A1 WO 2015170056A1
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WO
WIPO (PCT)
Prior art keywords
coating material
calcium phosphate
strontium
additive
copper
Prior art date
Application number
PCT/FR2015/051206
Other languages
French (fr)
Inventor
Richard Vandevelde
Original Assignee
Rv Finances
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Publication date
Application filed by Rv Finances filed Critical Rv Finances
Priority to EP15725830.2A priority Critical patent/EP3139970A1/en
Publication of WO2015170056A1 publication Critical patent/WO2015170056A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/28Materials for coating prostheses
    • A61L27/30Inorganic materials
    • A61L27/32Phosphorus-containing materials, e.g. apatite
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/28Materials for coating prostheses
    • A61L27/30Inorganic materials
    • A61L27/306Other specific inorganic materials not covered by A61L27/303 - A61L27/32
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/50Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L27/54Biologically active materials, e.g. therapeutic substances
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/10Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices containing or releasing inorganic materials
    • A61L2300/102Metals or metal compounds, e.g. salts such as bicarbonates, carbonates, oxides, zeolites, silicates
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2300/00Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
    • A61L2300/40Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a specific therapeutic activity or mode of action
    • A61L2300/404Biocides, antimicrobial agents, antiseptic agents
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2420/00Materials or methods for coatings medical devices
    • A61L2420/08Coatings comprising two or more layers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2430/00Materials or treatment for tissue regeneration
    • A61L2430/02Materials or treatment for tissue regeneration for reconstruction of bones; weight-bearing implants

Definitions

  • the present invention relates to the general technical field of artificial devices intended to be implanted within the body of a patient, for example surgically, for a therapeutic and / or aesthetic purpose.
  • the present invention relates more particularly to a coating material for impiantable medical device, said material being mainly formed of calcium phosphate.
  • the present invention also relates to an impiantable medical device covered at least in part by a coating.
  • the invention finally relates to a method for manufacturing a coating for impiantable medical device, said method comprising a step of synthesizing a material formed mainly of calcium phosphate.
  • hydroxyapatite coatings are known for improving the osseointegration of the coated surgical prosthesis, in order to ensure the success of the surgical procedure. Hydroxyapatite indeed promotes bone rehabilitation around the implant, which improves the secondary fixation of the latter in the body.
  • the objects assigned to the invention therefore aim to remedy the various disadvantages listed above and to propose a new coating material for an implantable medical device which, while being of particularly simple composition, cheap and safe, is easy to apply by conventional means and has improved properties in terms of bone regrowth and reducing the risk of infection.
  • Another object of the invention is to propose a new coating material which, while having significantly improved antibacterial and bone regrowth properties, as well as a distinctive specific appearance, has an optimum degree of crystallinity.
  • Another object of the invention is to provide a novel coating material which exhibits not only an improved in vivo lifetime but also significant associated antibacterial properties and a bioactive character.
  • Another object of the invention is to provide a new coating material which can directly substitute for known calcium phosphate coating materials.
  • Another object of the invention is to propose a new process for manufacturing a coating for an implantable medical device which makes it possible to obtain, in a particularly simple, easily reproducible and inexpensive manner, a coating which reduces the risk of infection while promoting the bone regrowth.
  • Another object of the invention is to propose a new method of manufacturing a coating for an implantable medical device that relies on the implementation of simple operations that do not require specific equipment.
  • a coating material for an implantable medical device said material being mainly formed of calcium phosphate and incorporating a first additive including copper, said material being characterized in that it incorporates a second additive including strontium and in that it is formed of at least one upper layer and one lower layer superimposed, said upper and lower layers being each predominantly formed of calcium phosphate, said first additive being mainly located in the upper layer while the second additive is mainly located in the lower layer.
  • an implantable medical device covered at least in part by a coating formed from a material mainly consisting of calcium phosphate and incorporating a first additive including copper, said material being characterized in that it incorporates a second additive including strontium and in that it is formed of at least one upper layer and one lower layer superimposed, said upper and lower layers being each predominantly formed of calcium phosphate , said first additive being mainly located in the upper layer while the second additive is mainly located in the lower layer
  • the objects assigned to the invention are also achieved by means of a method for manufacturing a coating for an implantable medical device, said method comprising a step of synthesizing a material formed mainly of calcium phosphate and incorporating a first additive including copper, said method being characterized in that it comprises a step of incorporating in said material a second additive including strontium, said synthesis step comprising the formation of at least one upper layer and one lower layer superimposed to confer on said material a multilayer character, said upper and lower layers being each predominantly formed of calcium phosphate, said step of incorporation being carried out so that said first additive is mainly located in the upper layer and for said second additive to be predominantly located in the lower layer.
  • FIG. 1 illustrates an implantable device coated with a titanium layer. and a coating based on a bilayer material according to a preferred embodiment of the invention.
  • the invention relates to a coating material 1 for an implantable medical device 5.
  • implantable medical device any element, of the prosthesis or implant type, which is intended to be incorporated, preferably integrally, within the body of a patient, who is preferably a human patient, particularly with therapeutic and / or aesthetic purposes.
  • the implantation of the medical device in question can be carried out by natural means or surgically.
  • the coating material 1 according to the invention can take all kinds of implantable medical devices, regardless of the mode of implantation of the latter.
  • the coating material 1 according to the invention is intended primarily to cover all or part of a surgically implantable medical device, and preferably intended to replace or repair a missing or damaged bone element because of a accident or illness for example.
  • the coating material 1 according to the invention is designed to coat a bone and / or joint implant.
  • the coating material 1 according to the invention is intended to superficially cover the implantable medical device, so as to form, at least locally, the external surface of the latter, intended to come into contact with the tissues of the organism in which the medical device 5 covered with said coating material 1 is intended to be implanted.
  • the coating material 1 according to the invention is mainly formed of calcium phosphate, whatever the nature of the latter.
  • said calcium phosphate is a synthetic calcium phosphate. I!
  • the calcium phosphate which forms the majority of said material 1 is constituted at least in part, and preferably mostly or even entirely, by hydroxyapatite.
  • the calcium phosphate in question may consist at least in part, if not predominantly or entirely, of brushite.
  • the material of coating 1 according to the invention may be mainly formed of a mixture of hydroxyapatite and brushite, or any other type of calcium phosphate or mixture of calcium phosphates.
  • the coating material 1 incorporates first and second additives respectively including copper and strontium.
  • osteoclasts has a pronounced antibacterial effect, which comes in particular from a synergistic joint action of copper and strontium.
  • the first additive is substantially entirely made of copper (it being understood that “copper” here means both copper itself and all its derivatives and compounds, ions, salts or other).
  • the second additive is substantially entirely composed of strontium (it being understood that here again “strontium” refers to not only strontium itself but also all its derivatives and compounds, ions, salts or others).
  • said first and second additives are respectively formed of copper ions and strontium ions.
  • the incorporation of the first and second additives referred to above is carried out so that copper and strontium atoms are substituted for calcium atoms in calcium phosphate forming mainly the material 1.
  • the second additive is incorporated in the material 1 so that the strontium atoms replace at most 10% of the calcium atoms of said calcium phosphate. It appears indeed that a substitution rate which exceeds substantially 10% could lead to an alteration of the dimensions of the crystal, to a decreased growth of the latter and the increase of its rate of dissolution in vitro, especially when the calcium phosphate consists of synthetic hydroxyapatite.
  • the degree of substitution of the calcium atoms (calcium phosphate constituting the majority of the material) by strontium atoms is between substantially 5 and 10%, and still more preferably between substantially 7 and 10%, which In particular, it makes it possible to significantly increase the activity of alkaline phosphatase, osteocalcin and the formation of type I collagen, without unjustifiably affecting the degree of crystallinity of the coating obtained.
  • a substitution rate of the calcium atoms of the calcium phosphate by strontium atoms which is less than or equal to 10% makes it possible to significantly increase the contact area with the bone, to increase the percentage of osteo - integration, increase the volume and mechanical properties of bone regrowth on the surface of the implanted implantable medical device and increase the bone density around it.
  • a degree of substitution of the calcium atoms by strontium atoms of between substantially 7 and 10% leads to an excellent compromise between coating bioactivity on the one hand and coating crystallinity (and thus in vivo lifetime). 'somewhere else.
  • the weight ratio strontium / calcium phosphate within the coating material 1 according to the invention is preferably advantageously between substantially 0.2 and 10%. Even more preferably, the weight ratio strontium / calcium phosphate is between substantially 5 and 10%, and even more preferably between 7 and 10%.
  • the copper content of the coating material 1 according to the invention is, for its part, high enough to provide a tangible antibacterial effect.
  • the copper content is also sufficiently high to color the coating, i.e. to give it a color different from the white color.
  • the mass ratio copper / calcium phosphate is also between substantially 0.2 and 10%. Even more preferably, the mass ratio copper / calcium phosphate is between substantially 5 and 10%, and even more preferably between 7 and 10%.
  • the copper atoms of the first additive are substituted for some of the calcium atoms of the calcium phosphate which mainly comprises the coating material 1 according to the invention.
  • the degree of substitution of the calcium atoms (calcium phosphate constituting the majority of the material) by copper atoms is between substantially 2 and 10%, and still more preferably between substantially 5 and 10%, which allows in particular to confer an anti-bacterial activity to the coating obtained.
  • the joint addition, as additives, of copper and strontium makes it possible to benefit from a material 1 whose degree of crystallinity is preserved (including when the calcium phosphate is of a synthetic nature) and which presents excellent preventive and curative properties, particularly in terms of bone regrowth and antibacterial control.
  • the coating material according to the invention is in a form enabling it to be deposited on the implantable medical device 5 by electrodeposition.
  • the material 1 is preferably predominantly formed of brushite and may for example be in the form of a liquid ionic solution. More specifically, in this particular embodiment, the material (and thus the copper and strontium ions advantageously forming the additives) is dissolved in a solvent to form an electrolytic bath intended to allow the electroplating of the coating (incorporating calcium phosphate, copper and strontium) by electrodeposition.
  • the coating material 1 may be in a form allowing it to be deposited on the implantable medical device by thermal spraying, and preferably by plasma spraying.
  • the coating material 1 is advantageously in the form of a powder, and preferably in the form of an atomized powder incorporating calcium phosphate, copper and strontium.
  • the coating material 1 according to the invention also incorporates a third additive including manganese, preferably with a mass ratio manganese / calcium phosphate of between substantially 0.2 and 10%. Even more preferably, the mass ratio manganese / calcium phosphate is between substantially 5 and 0%, and even more preferably between 7 and 10%.
  • the presence of manganese, the atoms of which are preferably substituted for the calcium atoms of the calcium phosphate (with a substitution ratio of preferably between 0.2 and 10%) is particularly beneficial because of a synergistic effect. particular obtained with strontium.
  • manganese especially in the form of Mn 2+ ions not only makes it possible to obtain a coloration of the resulting coating material 1 (so that a whole range of color can be obtained, for example by adjusting the concentration in copper and manganese) but also and above all to increase the crystallinity of the coating, by counterbalancing, and even surmounting, the effect of reducing the crystallinity induced by the presence of strontium.
  • the coating material 1 according to the invention may advantageously be predominantly formed of calcium phosphate, with a degree of substitution of the calcium atoms with manganese atoms of less than or equal to 5%, and preferably of the order by 5%, and a degree of substitution of the calcium atoms with strontium atoms of less than or equal to 10%, preferably of between 7 and 10%.
  • the joint presence of copper, strontium and manganese thus makes it possible to obtain a colored, antibacterial, osteoconductive coating whose crystallinity is preserved (thanks to the manganese as explained above).
  • the coating thus obtained therefore also has in this case an optimal life in vivo, because of its high degree of crystallinity which prevents it from resorbing too quickly.
  • a coating material 1 mainly consisting of calcium phosphate and incorporating, as an additive, strontium and manganese (but not necessarily copper) is also an independent invention as such.
  • the coating material 1 is formed of at least one upper layer 2 and one lower layer 3 superimposed.
  • the coating material 1 is therefore a multilayer material, with at least one inner layer (corresponding to the lower layer 3) which is covered, preferably substantially uniformly, continuously, by a superficial layer corresponding to the upper layer 2.
  • the material 1 is formed solely of two layers, namely the upper layer 2 and the lower layer 3. It is however entirely possible, without departing from the scope of the invention, the material 1 is formed of more than two layers. Said upper 2 and lower 3 layers are preferably each predominantly formed of calcium phosphate.
  • the first additive (which includes copper) is predominantly, and preferably totally, located in said upper layer 2, and preferably in a continuous, homogeneous distribution, while said second additive (which includes strontium) is predominantly , and preferably completely located in the lower layer 3, and preferably in a continuous, homogeneous distribution.
  • the copper is contained in the upper layer 2, which advantageously does not contain strontium while the strontium is contained in the lower layer 3, which advantageously does not contain copper.
  • copper and strontium can act sequentially. Indeed, copper may be particularly active in the first weeks and months after surgery, thanks to its superficial positioning (in the upper layer 2).
  • the coating formed by the material 1 will provide an effective anti-infectious function during the critical period (generally between 90 and 150 days after the intervention) in terms of infectious risks. Then, the progressive disappearance of the upper layer 2 will clear the lower layer 3, thus allowing an optimal action of strontium which will promote osteoblasts in the competition osteoblasts / osteoclasts.
  • the coating formed by the material 1 allows in this case a particularly safe implantation, which significantly reduces the risks to which the patient is exposed, and in particular the risk of having to undergo a re-operation, in the short or long term, in because of infection and / or insufficient bone integration.
  • said upper and lower layers 3 respectively have a first and a second resorption time, said first resorption time being less than said second resorption time, so that the surface layer of the coating, whose function anti-infectious (thanks to the presence of copper) is of interest mainly for a limited time after implantation, disappeared by bioresorption to allow strontium to play its full role.
  • the first resorption time is for example substantially between 3 and 12 months, preferably between 90 and 150 days, while the second resorption time is between 5 and 15 years, and is preferably greater than 10 years. This differential of bioresorption thus allows the copper, then the strontium, to ensure their respective functions in an optimal way.
  • the upper layer 2 is for example predominantly formed of brushite, while the lower layer 3 is mainly formed of hydroxyapathite, whose rate of bioresorption is slower than that of the brushite.
  • the invention relates, in the particularly advantageous embodiment mentioned above, to a multilayer coating material 1 with a lower strontium-loaded layer 3 covered by a top layer 2 loaded with copper.
  • each of said upper 2 and lower 3 layers is substantially homogeneously charged respectively with copper and strontium.
  • the copper and thus in this case the first additive
  • the strontium and thus in this case the second additive
  • the third additive referred to above which includes manganese, is predominantly localized (in the form of, for example, a uniform dispersion) in the lower layer 3, with the second additive.
  • This co-localization of strontium and manganese in the same layer (in this case the lower layer 3) makes it possible to obtain the synergic effect mentioned above.
  • the coating material 1 further incorporates a fourth additive including magnesium, said fourth additive being preferably exclusively composed of magnesium.
  • the mass ratio magnesium / calcium phosphate is between substantially 0.2 and 10%.
  • the addition of magnesium makes it possible to increase the solubility of the material 1, at the expense however of the activity of the osteoblasts, which tends to be inhibited by the presence of magnesium.
  • the fourth additive may be located in the lower layer 3 and / or the upper layer 2.
  • the invention relates of course, in a second aspect, a functional coating for implantable device formed of the material 1 described above.
  • the invention also relates, according to a third aspect, to an implantable medical device 5 covered at least in part by a coating formed from a material 1 according to the foregoing description.
  • the implantable medical device 5 in question is coated at least partially with a layer 4 of titanium, itself covered at least partially by said coating according to the invention, which thus forms a second layer ( itself formed in this case two superposed layers 2, 3) superimposed on the layer 4 of titanium.
  • the invention also relates to a method for manufacturing a coating for an implantable medical device, said coating being in accordance with the foregoing description.
  • the method according to the invention comprises a step of producing a substance formed mainly of calcium phosphate.
  • the method according to the invention further comprises a step of incorporating into said substance first and second additives respectively including copper and strontium, to thereby obtain a coating material 1 mainly consisting of calcium phosphate and incorporating copper and strontium, as described above, which remains applicable, mutatis mutandis, to the process according to the invention.
  • the calcium phosphate is preferably at least partly composed of hydroxyapatite and / or brushite.
  • the aforementioned development step may therefore for example correspond to a calcium phosphate synthesis step, preferably in the form of hydroxyapatite and / or brushite.
  • the step of incorporating the first and second additives are carried out during the manufacture of the powder.
  • said step of incorporating comprises adding said first and second additives (that is to say copper and strontium) to said substance formed mainly of calcium phosphate, during the step of producing said substance .
  • the method comprises, after the step of producing said substance, an atomization step to give said substance a form of atomized powder.
  • the incorporation step comprises incorporating said first and second additives (copper and strontium) to said substance during the atomization step.
  • the strontium when the strontium is added to the substance mainly formed of calcium phosphate during the synthesis step of the latter, the strontium is added in the form of Sr (NO 3) 2, or of Sr (CO 3) 2, or of Sr (OH) 2.
  • the strontium When the strontium is added to said substance during the atomization step, the strontium is advantageously in the form of strontium sulfate SrS0 4 .
  • the manufacturing method according to the invention thus makes it possible to obtain a pulverulent material loaded with copper and strontium which lends itself to a plasma spraying operation.
  • the method may comprise, prior to the step of incorporating said first and second additives (copper and strontium), a step of producing an electrolytic bath in which is dissolved said substance formed mainly of calcium phosphate, said step of incorporating incorporating said first and second additives (copper and strontium) in said electrolytic bath, thereafter for depositing the coating on the surface of the implantable medical device by electroplating.
  • the first and second additives are advantageously formed, respectively, of copper ions and strontium ions.
  • the incorporation step is designed so that the mass ratio copper / calcium phosphate is between substantially 0.2 and 10% within said material 1.
  • the incorporation step is advantageously designed for that the strontium / calcium phosphate mass ratio is between substantially 0.2 and 10% within said material 1.
  • the incorporation step is implemented so that strontium atoms are substituted for less than 10% of the calcium atoms of the calcium phosphate.
  • the process according to the invention comprises a step of incorporating into said substance a third additive including manganese, in order to obtain the effects and properties described above, and in particular to optimize the degree of crystallinity of the material. obtained in order to improve its lifetime in vivo and counterbalance the negative effects of the incorporation of strontium in this regard.
  • a method of manufacturing a coating for an implantable medical device comprising a step of synthesizing a substance formed mainly of calcium phosphate and a step of incorporating into said substance, as additives, strontium and manganese, constitutes besides, an independent invention as such.
  • the method according to the invention also comprises a step of incorporating into said substance formed mainly of calcium phosphate a fourth additive including magnesium, in order to obtain the effects and properties described above.
  • a fourth additive including magnesium in order to obtain the effects and properties described above.
  • the invention thus makes it possible to obtain, in an extremely simple manner, a colored coating in the mass (of a color other than white), and therefore easily and easily identifiable, and which improves the patient's safety by virtue of its antibacterial properties. and rehabilitation and bone conduction.
  • Said forming step comprises the formation of at least one upper layer 2 and one lower layer 3 superimposed to give said material 1 a multilayer character, said upper layers 2 and lower 3 being each predominantly formed of calcium phosphate.
  • said step of incorporation is in this case carried out so that said first additive is mainly located in the upper layer 2 and for said second additive is mainly located in the lower layer 3, as exposed previously.
  • said upper 2 and lower 3 layers respectively have a first and a second resorption time, said first resorption time being less than said second resorption time, to promote an action.
  • the preparation step consists in forming on the one hand a first composition based on calcium phosphate (for example based on brushite) and on the other hand a second composition based on calcium phosphate (for example based on hydroxyapatite), said first and second compositions collectively forming said substance mentioned above.
  • the incorporation step consisting for its part on the one hand to incorporate in the first composition ie the first additive (containing or formed by copper), preferably homogeneously and secondly to disperse in the second composition the second additive (containing, or formed by, strontium), preferably homogeneously.
  • the step of forming the upper 2 and lower 3 layers is carried out by depositing, on a temporary or definitive substrate (device 5 to be coated) a first layer of said second composition loaded as a second additive, and then depositing on said first layer a second layer of said first composition loaded first additive, optionally after a drying time and / or hardening of the first layer, to obtain a material 1 bilayer as shown in Figure 1.
  • a temporary or definitive substrate device 5 to be coated
  • depositing on said first layer a second layer of said first composition loaded first additive, optionally after a drying time and / or hardening of the first layer, to obtain a material 1 bilayer as shown in Figure 1.
  • the first layer is deposited on the device is implantable by plasma spraying, while the second layer is deposited on said first layer by electrodeposition.
  • the method according to the invention thus makes it possible to obtain in a simple, fast and inexpensive way a particularly effective implantable functional coating.
  • the invention finds its industrial application in the design, manufacture and use of coating materials for implantable medical devices.

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  • Life Sciences & Earth Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Animal Behavior & Ethology (AREA)
  • Oral & Maxillofacial Surgery (AREA)
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Abstract

The invention relates to a coating material (1) for an implantable medical device, said material (1) consisting mostly of calcium phosphate and including a first additive containing copper, characterised in that said material includes a second additive containing strontium and consists of at least one upper layer (2) and one lower layer (3) which are vertically adjacent, said upper (2) and lower (3) layers each mostly consisting of calcium phosphate, said first additive being localised mostly in the upper layer (2) while the second additive is localised mostly in the lower layer (3). The invention also relates to coating materials for an implantable medical device.

Description

MATERIAU DE REVETEMENT POUR DISPOSITIF MEDICAL IMPLANTABLE, DISPOSITIF MEDICAL IMPLANTABLE REVETU D'UN TEL MATERIAU ET  COATING MATERIAL FOR IMPLANTABLE MEDICAL DEVICE, IMPLANTABLE MEDICAL DEVICE COATED WITH SUCH MATERIAL AND
PROCEDE DE FABRICATION CORRESPONDANT  CORRESPONDING MANUFACTURING PROCESS
DOMAINE TECHNIQUE La présente invention se rapporte au domaine technique général des dispositifs artificiels destinés à être implantés au sein du corps d'un patient, par exemple par voie chirurgicale, dans un but thérapeutique et/ou esthétique. TECHNICAL FIELD The present invention relates to the general technical field of artificial devices intended to be implanted within the body of a patient, for example surgically, for a therapeutic and / or aesthetic purpose.
La présente invention se rapporte plus particulièrement à un matériau de revêtement pour dispositif médical impiantabie, ledit matériau étant majoritairement formé de phosphate de calcium. The present invention relates more particularly to a coating material for impiantable medical device, said material being mainly formed of calcium phosphate.
La présente invention concerne également un dispositif médical impiantabie recouvert au moins en partie par un revêtement. The present invention also relates to an impiantable medical device covered at least in part by a coating.
L'invention concerne enfin un procédé de fabrication d'un revêtement pour dispositif médical impiantabie, ledit procédé comprenant une étape de synthèse d'un matériau formé majoritairement de phosphate de calcium. The invention finally relates to a method for manufacturing a coating for impiantable medical device, said method comprising a step of synthesizing a material formed mainly of calcium phosphate.
TECHNIQUE ANTERIEURE PRIOR ART
Il est connu de revêtir les dispositifs médicaux implantables de couches fonctionnelles destinées à améliorer l'intégration de l'implant dans l'organisme du patient concerné. On connaît en particulier des revêtements en hydroxyapatite destinés à améliorer l'ostéo-intégration de la prothèse chirurgicale revêtue, afin d'assurer la réussite de l'intervention chirurgicale. L'hydroxyapatite favorise en effet la réhabilitation osseuse autour de l'implant, ce qui améliore la fixation secondaire de ce dernier dans l'organisme. It is known to coat implantable medical devices with functional layers intended to improve the integration of the implant into the body of the patient concerned. In particular, hydroxyapatite coatings are known for improving the osseointegration of the coated surgical prosthesis, in order to ensure the success of the surgical procedure. Hydroxyapatite indeed promotes bone rehabilitation around the implant, which improves the secondary fixation of the latter in the body.
Il n'en reste pas moins que la densité osseuse des parties osseuses qui repoussent autour des implants connus revêtus d'hydroxyapatite n'est pas toujours optimale, ce qui ne favorise pas la reformation osseuse et l'intégration de l'implant. Ce problème s'accroît en outre avec l'âge du patient concerné. Nevertheless, the bone density of the bony parts that grow back around the known implants coated with hydroxyapatite is not always optimal. does not promote bone reformation and implant integration. This problem also increases with the age of the patient concerned.
De plus, il est connu que l'implantation de dispositifs revêtus d'hydroxyapatite donne lieu à un risque d'infection nosocomiale qui représente une menace importante pour le patient concerné, en particulier lorsque la zone d'implantation est proche d'un organe vital. Cette menace concerne généralement les trois à cinq premiers mois (environ 90 à 150 jours) suivant l'implantation, pendant lesquels le risque infectieux est maximal, avec des conséquences potentiellement graves (dans le « meilleur » des cas : explantation du dispositif pour implanter un dispositif provisoire durant la désinfection, puis nouvelle opération avec un nouveau risque infectieux ; dans le pire des cas : décès du patient). In addition, it is known that implantation of devices coated with hydroxyapatite gives rise to a risk of nosocomial infection which represents a significant threat for the patient concerned, particularly when the implantation area is close to a vital organ. . This threat generally concerns the first three to five months (approximately 90 to 150 days) following implantation, during which the risk of infection is maximal, with potentially serious consequences (in the "best" case: explantation of the device to implant a temporary device during disinfection, then new operation with a new infectious risk, in the worst case: death of the patient).
A cet égard, il est connu de recourir au cuivre en tant qu'agent antibactérien d'un revêtement de dispositif implantable, sans toutefois que la mise en œuvre de cuivre dans les revêtements connus ne permette d'obtenir un effet optimal. EXPOSE DE L'INVENTION In this regard, it is known to use copper as antibacterial agent of an implantable device coating, without however the implementation of copper in the known coatings does not allow to obtain an optimal effect. SUMMARY OF THE INVENTION
Les objets assignés à l'invention visent en conséquence à porter remède aux différents inconvénients énumérés précédemment et à proposer un nouveau matériau de revêtement pour dispositif médical implantable qui, tout en étant de composition particulièrement simple, bon marché et sûre, est facile à appliquer par des moyens classiques et présente des propriétés améliorées en matière de repousse osseuse et de réduction du risque infectieux. The objects assigned to the invention therefore aim to remedy the various disadvantages listed above and to propose a new coating material for an implantable medical device which, while being of particularly simple composition, cheap and safe, is easy to apply by conventional means and has improved properties in terms of bone regrowth and reducing the risk of infection.
Un autre objet de l'invention vise à proposer un nouveau matériau de revêtement qui est particulièrement bien toléré par l'organisme tout en étant très sûr sur le plan sanitaire. Un autre objet de l'invention vise à proposer un nouveau matériau de revêtement qui est facilement identifiable par les praticiens (chirurgiens et infirmiers notamment), et qui permet de limiter les erreurs. Un autre objet de l'invention vise à proposer un nouveau matériau de revêtement qui peut être déposé par tout procédé et appareillage classique dans le domaine, sans qu'une quelconque modification ou adaptation significative préalable ne soit nécessaire. Another object of the invention is to provide a new coating material which is particularly well tolerated by the body while being very safe in terms of health. Another object of the invention is to propose a novel coating material which is easily identifiable by practitioners (surgeons and nurses in particular), and which makes it possible to limit errors. Another object of the invention is to propose a new coating material that can be deposited by any conventional method and apparatus in the field, without any significant modification or prior adaptation being necessary.
Un autre objet de l'invention vise à proposer un nouveau matériau de revêtement qui, tout en présentant des propriétés antibactériennes et de repousse osseuse significativement améliorées, ainsi qu'un aspect spécifique distinctif, présente un degré de cristaliinité optimal. Another object of the invention is to propose a new coating material which, while having significantly improved antibacterial and bone regrowth properties, as well as a distinctive specific appearance, has an optimum degree of crystallinity.
Un autre objet de l'invention vise à proposer un nouveau matériau de revêtement qui présente non seulement une durée de vie in vivo améliorée degré mais également des propriétés antibactériennes significatives associées et un caractère bioactif. Another object of the invention is to provide a novel coating material which exhibits not only an improved in vivo lifetime but also significant associated antibacterial properties and a bioactive character.
Un autre objet de l'invention vise à proposer un nouveau matériau de revêtement qui peut directement se substituer aux matériaux de revêtement à base de phosphate de calcium connus. Another object of the invention is to provide a new coating material which can directly substitute for known calcium phosphate coating materials.
Un autre objet de l'invention vise à proposer un nouveau procédé de fabrication d'un revêtement pour dispositif médical implantable qui permet d'obtenir de façon particulièrement simple, aisément reproductible et bon marché, un revêtement qui diminue le risque infectieux tout en favorisant la repousse osseuse. Another object of the invention is to propose a new process for manufacturing a coating for an implantable medical device which makes it possible to obtain, in a particularly simple, easily reproducible and inexpensive manner, a coating which reduces the risk of infection while promoting the bone regrowth.
Un autre objet de l'invention vise à proposer un nouveau procédé de fabrication d'un revêtement pour dispositif médical implantable qui repose sur la mise en œuvre d'opérations simples n'exigeant pas de matériel spécifique. Another object of the invention is to propose a new method of manufacturing a coating for an implantable medical device that relies on the implementation of simple operations that do not require specific equipment.
Les objets assignés à l'invention sont atteints à l'aide d'un matériau de revêtement pour dispositif médical implantable, ledit matériau étant majoritairement formé de phosphate de calcium et incorporant un premier additif incluant du cuivre, ledit matériau étant caractérisé en ce qu'il incorpore un deuxième additif incluant du strontium et en ce qu'il est formé d'au moins une couche supérieure et une couche inférieure superposées, lesdites couches supérieure et inférieure étant chacune majoritairement formées de phosphate de calcium, ledit premier additif étant majoritairement localisé dans la couche supérieure tandis que le second additif est majoritairement localisé dans la couche inférieure. The objects assigned to the invention are achieved by means of a coating material for an implantable medical device, said material being mainly formed of calcium phosphate and incorporating a first additive including copper, said material being characterized in that it incorporates a second additive including strontium and in that it is formed of at least one upper layer and one lower layer superimposed, said upper and lower layers being each predominantly formed of calcium phosphate, said first additive being mainly located in the upper layer while the second additive is mainly located in the lower layer.
Les objets assignés à l'invention sont également atteints à l'aide d'un dispositif médical implantable recouvert au moins en partie par un revêtement formé à partir d'un matériau majoritairement formé de phosphate de calcium et incorporant un premier additif incluant du cuivre, ledit matériau étant caractérisé en ce qu'il incorpore un deuxième additif incluant du strontium et en ce qu'il est formé d'au moins une couche supérieure et une couche inférieure superposées, iesdites couches supérieure et inférieure étant chacune majoritairement formées de phosphate de calcium, ledit premier additif étant majoritairement localisé dans la couche supérieure tandis que le second additif est majoritairement localisé dans la couche inférieure The objects assigned to the invention are also achieved by means of an implantable medical device covered at least in part by a coating formed from a material mainly consisting of calcium phosphate and incorporating a first additive including copper, said material being characterized in that it incorporates a second additive including strontium and in that it is formed of at least one upper layer and one lower layer superimposed, said upper and lower layers being each predominantly formed of calcium phosphate , said first additive being mainly located in the upper layer while the second additive is mainly located in the lower layer
Les objets assignés à l'invention sont également atteints à l'aide d'un procédé de fabrication d'un revêtement pour dispositif médical implantable, ledit procédé comprenant une étape de synthèse d'un matériau formé majoritairement de phosphate de calcium et incorporant un premier additif incluant du cuivre,, ledit procédé étant caractérisé en ce qu'il comprend une étape d'incorporation audit matériau d'un deuxième additif incluant du strontium, ladite étape de synthèse comprenant la formation d'au moins une couche supérieure et une couche inférieure superposées pour conférer audit matériau un caractère multicouche, Iesdites couches supérieure et inférieure étant chacune majoritairement formées de phosphate de calcium, ladite étape d'incorporation étant menée pour que ledit premier additif soit majoritairement localisé dans la couche supérieure et pour que ledit second additif soit majoritairement localisé dans la couche inférieure. The objects assigned to the invention are also achieved by means of a method for manufacturing a coating for an implantable medical device, said method comprising a step of synthesizing a material formed mainly of calcium phosphate and incorporating a first additive including copper, said method being characterized in that it comprises a step of incorporating in said material a second additive including strontium, said synthesis step comprising the formation of at least one upper layer and one lower layer superimposed to confer on said material a multilayer character, said upper and lower layers being each predominantly formed of calcium phosphate, said step of incorporation being carried out so that said first additive is mainly located in the upper layer and for said second additive to be predominantly located in the lower layer.
DESCRIPTIF SOMMAIRE DES DESSINS D'autres objets et avantages de l'invention apparaîtront mieux à la lecture de la description qui suit, ainsi qu'à l'aide de la figure 1 annexée, laquelle illustre un dispositif implantable revêtu d'une couche de titane ainsi que d'un revêtement à base d'un matériau bicouche conforme à un mode de réalisation préférentiel de l'invention. MEILLEURE MANIERE DE REALISER L'INVENTION SUMMARY OF THE DRAWINGS Other objects and advantages of the invention will appear better on reading the description which follows, as well as with reference to the appended FIG. 1, which illustrates an implantable device coated with a titanium layer. and a coating based on a bilayer material according to a preferred embodiment of the invention. BEST MODE OF REALIZING THE INVENTION
L'invention concerne, selon un premier aspect, un matériau de revêtement 1 pour dispositif médical implantable 5. According to a first aspect, the invention relates to a coating material 1 for an implantable medical device 5.
Par « dispositif médical implantable », on désigne tout élément, du genre prothèse ou implant, qui est destiné à être incorporé, de préférence intégralement, au sein de l'organisme d'un patient, qui est de préférence un patient humain, notamment à des fins thérapeutiques et/ou esthétiques. L'implantation du dispositif médical en question peut être effectuée par les voies naturelles ou par voie chirurgicale. Le matériau de revêtement 1 selon l'invention peut revêtir toutes sortes de dispositifs médicaux implantables, quel que soit le mode d'implantation de ces derniers. De façon préférentielle, le matériau de revêtement 1 selon l'invention est toutefois avant tout destiné à recouvrir tout ou partie d'un dispositif médical implantable chirurgicalement, et destiné de préférence à remplacer ou réparer un élément osseux absent ou détérioré du fait d'un accident ou d'une maladie par exemple. Dans ce mode de réalisation préféré, le matériau de revêtement 1 selon l'invention est conçu pour revêtir un implant osseux et/ou articulaire. Le matériau de revêtement 1 selon l'invention est destiné à recouvrir superficiellement le dispositif médical implantable, de façon à former, au moins localement, la surface externe de ce dernier, destinée à venir en contact avec les tissus de l'organisme au sein duquel le dispositif médical 5 recouvert dudit matériau de revêtement 1 est destiné à être implanté. By "implantable medical device" is meant any element, of the prosthesis or implant type, which is intended to be incorporated, preferably integrally, within the body of a patient, who is preferably a human patient, particularly with therapeutic and / or aesthetic purposes. The implantation of the medical device in question can be carried out by natural means or surgically. The coating material 1 according to the invention can take all kinds of implantable medical devices, regardless of the mode of implantation of the latter. Preferably, however, the coating material 1 according to the invention is intended primarily to cover all or part of a surgically implantable medical device, and preferably intended to replace or repair a missing or damaged bone element because of a accident or illness for example. In this preferred embodiment, the coating material 1 according to the invention is designed to coat a bone and / or joint implant. The coating material 1 according to the invention is intended to superficially cover the implantable medical device, so as to form, at least locally, the external surface of the latter, intended to come into contact with the tissues of the organism in which the medical device 5 covered with said coating material 1 is intended to be implanted.
Le matériau de revêtement 1 conforme à l'invention est majoritairement formé de phosphate de calcium, quelle que soit la nature de ce dernier. De préférence, ledit phosphate de calcium est un phosphate de calcium de synthèse. I! est cependant parfaitement envisageable, sans pour autant que l'on sorte du cadre de l'invention, de recourir plutôt à un phosphate de calcium naturel. The coating material 1 according to the invention is mainly formed of calcium phosphate, whatever the nature of the latter. Preferably, said calcium phosphate is a synthetic calcium phosphate. I! However, it is perfectly possible, without departing from the scope of the invention, to use a natural calcium phosphate instead.
De préférence, le phosphate de calcium qui forme la majorité dudit matériau 1 est constitué au moins en partie, et de préférence en majorité, voire en totalité, par de l'hydroxyapatite. Alternativement, le phosphate de calcium en question peut être constitué au moins en partie, sinon majoritairement ou en totalité, par de la brushite. Selon encore un autre mode de réalisation parfaitement envisageable, le matériau de revêtement 1 selon l'invention peut être majoritairement formé d'un mélange d'hydroxyapatite et de brushite, ou de tout autre type de phosphate de calcium ou mélange de phosphates de calcium. Preferably, the calcium phosphate which forms the majority of said material 1 is constituted at least in part, and preferably mostly or even entirely, by hydroxyapatite. Alternatively, the calcium phosphate in question may consist at least in part, if not predominantly or entirely, of brushite. According to another embodiment perfectly conceivable, the material of coating 1 according to the invention may be mainly formed of a mixture of hydroxyapatite and brushite, or any other type of calcium phosphate or mixture of calcium phosphates.
Conformément à l'invention, le matériau de revêtement 1 incorpore des premier et deuxième additifs incluant respectivement du cuivre et du strontium. According to the invention, the coating material 1 incorporates first and second additives respectively including copper and strontium.
La présence concomitante de cuivre et de strontium au sein même du matériau 1 majoritairement formé de phosphate de calcium permet de réaliser une couche fonctionnelle bioactive qui, tout en permettant de stimuler et favoriser l'activité des ostéoblastes et de pénaliser ou d'inhiber celle des ostéocîastes, présente un effet antibactérien prononcé, qui provient notamment d'une action synergique conjointe du cuivre et du strontium. Le matériau de revêtement 1 , du fait de la présence en son sein de cuivre et de strontium, s'avère ainsi jouer à la fois un rôle préventif (diminution du risque d'infection et réduction du risque de mauvaise ostéo-intégration) et curatif (traitement in situ d'une éventuelle infection et promotion de la repousse osseuse, notamment en cas de reprise de prothèse). The concomitant presence of copper and strontium within the material 1, mainly consisting of calcium phosphate, makes it possible to produce a bioactive functional layer which, while allowing the osteoblasts to be stimulated and favored, and to penalize or inhibit the activity of the osteoblasts. osteoclasts, has a pronounced antibacterial effect, which comes in particular from a synergistic joint action of copper and strontium. The coating material 1, because of the presence in it of copper and strontium, thus proves to play both a preventive role (reducing the risk of infection and reducing the risk of poor osseointegration) and curative (in situ treatment of a possible infection and promotion of bone regrowth, especially in the case of resumption of prosthesis).
De préférence, le premier additif est sensiblement intégralement constitué de cuivre (étant entendu que par « cuivre » on désigne ici tant le cuivre lui-même que tous ses dérivés et composés, ions, sels ou autres). De la même façon, le deuxième additif est sensiblement intégralement constitué de strontium (étant entendu que là encore on désigne par « strontium » non seulement le strontium lui-même mais également tous ses dérivés et composés, ions, sels ou autres). Avantageusement, lesdits premier et deuxième additifs sont respectivement formés d'ions cuivre et d'ions strontium. De préférence, l'incorporation des premier et deuxième additifs susvisés est effectuée de telle sorte que des atomes de cuivre et de strontium viennent se substituer à des atomes de calcium dans le phosphate de calcium formant majoritairement le matériau 1. Preferably, the first additive is substantially entirely made of copper (it being understood that "copper" here means both copper itself and all its derivatives and compounds, ions, salts or other). In the same way, the second additive is substantially entirely composed of strontium (it being understood that here again "strontium" refers to not only strontium itself but also all its derivatives and compounds, ions, salts or others). Advantageously, said first and second additives are respectively formed of copper ions and strontium ions. Preferably, the incorporation of the first and second additives referred to above is carried out so that copper and strontium atoms are substituted for calcium atoms in calcium phosphate forming mainly the material 1.
De préférence, le deuxième additif est incorporé dans le matériau 1 de façon que les atomes de strontium se substituent à 10 % au plus des atomes de calcium dudit phosphate de calcium. Il apparaît en effet qu'un taux de substitution qui dépasse sensiblement 10 % pourrait conduire à une altération des dimensions du cristal, à une diminution de la croissance de ce dernier et à l'augmentation de sa vitesse de dissolution in vitro, en particulier lorsque le phosphate de calcium est constitué d'hydroxyapatite synthétique. Preferably, the second additive is incorporated in the material 1 so that the strontium atoms replace at most 10% of the calcium atoms of said calcium phosphate. It appears indeed that a substitution rate which exceeds substantially 10% could lead to an alteration of the dimensions of the crystal, to a decreased growth of the latter and the increase of its rate of dissolution in vitro, especially when the calcium phosphate consists of synthetic hydroxyapatite.
De préférence, le taux de substitution des atomes de calcium (du phosphate de calcium constituant majoritairement le matériau) par des atomes de strontium est compris entre sensiblement 5 et 10 %, et de façon encore plus préférentielle entre sensiblement 7 et 10 %, ce qui permet notamment d'augmenter significativement l'activité de phosphatase alcaline, l'ostéocalcine et la formation de collagène de type I, sans altérer de façon rédhibitoire le degré de cristallinité du revêtement obtenu. En définitive, un taux de substitution des atomes de calcium du phosphate de calcium par des atomes de strontium qui est inférieur ou égal à 10 % permet d'augmenter significativement la surface de contact avec l'os, d'augmenter le pourcentage d'ostéo- intégration, d'augmenter le volume et les propriétés mécaniques de la repousse osseuse à la surface du dispositif médical implantable revêtu et d'augmenter la densité osseuse autour de ce dernier. De préférence, un taux de substitution des atomes de calcium par les atomes de strontium compris entre sensiblement 7 et 10 % conduit à un excellent compromis entre bioactivité du revêtement d'une part et cristallinité du revêtement (et donc durée de vie in vivo) d'autre part. Preferably, the degree of substitution of the calcium atoms (calcium phosphate constituting the majority of the material) by strontium atoms is between substantially 5 and 10%, and still more preferably between substantially 7 and 10%, which In particular, it makes it possible to significantly increase the activity of alkaline phosphatase, osteocalcin and the formation of type I collagen, without unjustifiably affecting the degree of crystallinity of the coating obtained. Ultimately, a substitution rate of the calcium atoms of the calcium phosphate by strontium atoms which is less than or equal to 10% makes it possible to significantly increase the contact area with the bone, to increase the percentage of osteo - integration, increase the volume and mechanical properties of bone regrowth on the surface of the implanted implantable medical device and increase the bone density around it. Preferably, a degree of substitution of the calcium atoms by strontium atoms of between substantially 7 and 10% leads to an excellent compromise between coating bioactivity on the one hand and coating crystallinity (and thus in vivo lifetime). 'somewhere else.
Compte-tenu de ce qui précède, le rapport massique strontium/phosphate de calcium au sein du matériau de revêtement 1 selon l'invention est de préférence avantageusement compris entre sensiblement 0,2 et 10 %. De façon encore plus préférentielle, le rapport massique strontium/phosphate de calcium est compris entre sensiblement 5 et 10 %, et de façon encore plus préférentielle entre 7 et 10 %. In view of the foregoing, the weight ratio strontium / calcium phosphate within the coating material 1 according to the invention is preferably advantageously between substantially 0.2 and 10%. Even more preferably, the weight ratio strontium / calcium phosphate is between substantially 5 and 10%, and even more preferably between 7 and 10%.
Avantageusement, la teneur en cuivre du matériau de revêtement 1 selon l'invention est quant à elle suffisamment élevée pour procurer un effet antibactérien tangible. De préférence, la teneur en cuivre est également suffisamment élevée pour colorer le revêtement, c'est-à-dire lui conférer une couleur différente de la couleur blanche. Par exemple, le rapport massique cuivre/phosphate de calcium est lui aussi compris entre sensiblement 0,2 et 10 %. De façon encore plus préférentielle, le rapport massique cuivre/phosphate de calcium est compris entre sensiblement 5 et 10 %, et de façon encore plus préférentielle entre 7 et 10 %. De préférence, les atomes de cuivre du premier additif viennent se substituer à certains des atomes de calcium du phosphate de calcium qui compose majoritairement le matériau de revêtement 1 selon l'invention. De préférence, le taux de substitution des atomes de calcium (du phosphate de calcium constituant majoritairement le matériau) par des atomes de cuivre est compris entre sensiblement 2 et 10%, et de façon encore plus préférentielle entre sensiblement 5 et 10%, ce qui permet notamment de conférer une activité anti-bactérienne au revêtement obtenu. Advantageously, the copper content of the coating material 1 according to the invention is, for its part, high enough to provide a tangible antibacterial effect. Preferably, the copper content is also sufficiently high to color the coating, i.e. to give it a color different from the white color. For example, the mass ratio copper / calcium phosphate is also between substantially 0.2 and 10%. Even more preferably, the mass ratio copper / calcium phosphate is between substantially 5 and 10%, and even more preferably between 7 and 10%. Preferably, the copper atoms of the first additive are substituted for some of the calcium atoms of the calcium phosphate which mainly comprises the coating material 1 according to the invention. Preferably, the degree of substitution of the calcium atoms (calcium phosphate constituting the majority of the material) by copper atoms is between substantially 2 and 10%, and still more preferably between substantially 5 and 10%, which allows in particular to confer an anti-bacterial activity to the coating obtained.
Ainsi, l'addition conjointe, en tant qu'additifs, de cuivre et de strontium, permet de bénéficier d'un matériau 1 dont le degré de cristallinité est préservé (y compris lorsque le phosphate de calcium est de nature synthétique) et qui présente d'excellentes propriétés préventives et curatives, notamment en matière de repousse osseuse et de lutte antibactérienne. Thus, the joint addition, as additives, of copper and strontium makes it possible to benefit from a material 1 whose degree of crystallinity is preserved (including when the calcium phosphate is of a synthetic nature) and which presents excellent preventive and curative properties, particularly in terms of bone regrowth and antibacterial control.
Avantageusement, le matériau de revêtement selon l'invention se présente sous une forme lui permettant d'être déposé sur le dispositif médical implantable 5 par électrodéposition. Dans ce mode de réalisation spécifique, le matériau 1 est de préférence majoritairement formé de brushite et peut se présenter par exemple sous la forme d'une solution ionique, liquide. Plus précisément, dans ce mode de réalisation particulier, le matériau (et donc les ions cuivre et strontium formant avantageusement les additifs) est dissout dans un solvant pour former un bain électrolytique destiné à permettre l'électrodéposition du revêtement (incorporant le phosphate de calcium, le cuivre et le strontium) par électrodéposition. Advantageously, the coating material according to the invention is in a form enabling it to be deposited on the implantable medical device 5 by electrodeposition. In this specific embodiment, the material 1 is preferably predominantly formed of brushite and may for example be in the form of a liquid ionic solution. More specifically, in this particular embodiment, the material (and thus the copper and strontium ions advantageously forming the additives) is dissolved in a solvent to form an electrolytic bath intended to allow the electroplating of the coating (incorporating calcium phosphate, copper and strontium) by electrodeposition.
Alternativement, le matériau de revêtement 1 peut se présenter sous une forme lui permettant d'être déposé sur le dispositif médical implantable par projection thermique, et de préférence par projection plasma. Dans ce cas, le matériau de revêtement 1 se présente avantageusement sous la forme d'une poudre, et de préférence sous la forme d'une poudre atomisée incorporant le phosphate de calcium, le cuivre et le strontium. Alternatively, the coating material 1 may be in a form allowing it to be deposited on the implantable medical device by thermal spraying, and preferably by plasma spraying. In this case, the coating material 1 is advantageously in the form of a powder, and preferably in the form of an atomized powder incorporating calcium phosphate, copper and strontium.
Avantageusement, le matériau de revêtement 1 selon l'invention incorpore en outre un troisième additif incluant du manganèse, avec de préférence le rapport massique manganèse/phosphate de calcium compris entre sensiblement 0,2 et 10 %. De façon encore plus préférentielle, le rapport massique manganèse/phosphate de calcium est compris entre sensiblement 5 et 0 %, et de façon encore plus préférentielle entre 7 et 10 %. La présence de manganèse, dont les atomes viennent de préférence se substituer aux atomes de calcium du phosphate de calcium (selon un taux de substitution compris de préférence entre 0,2 et 10 %) s'avère particulièrement bénéfique du fait d'un effet synergique particulier obtenu avec le strontium. En effet, le manganèse (notamment sous ia forme d'ions Mn2+) permet non seulement d'obtenir une coloration du matériau de revêtement 1 résultant (de sorte que toute une gamme de couleur peut être obtenue, en ajustant par exemple la concentration en cuivre et en manganèse) mais également et surtout d'augmenter la cristalîinité du revêtement, en contrebalançant, et même surmontant, l'effet de réduction de la cristalîinité induit par la présence de strontium. Par exemple, le matériau de revêtement 1 selon l'invention peut avantageusement être majoritairement formé de phosphate de calcium, avec un taux de substitution des atomes de calcium par des atomes de manganèse inférieur ou égal à 5 %, et de préférence de l'ordre de 5 %, et un taux de substitution des atomes de calcium par des atomes de strontium inférieur ou égal à 10 %, de préférence compris entre 7 et 10 %. Advantageously, the coating material 1 according to the invention also incorporates a third additive including manganese, preferably with a mass ratio manganese / calcium phosphate of between substantially 0.2 and 10%. Even more preferably, the mass ratio manganese / calcium phosphate is between substantially 5 and 0%, and even more preferably between 7 and 10%. The presence of manganese, the atoms of which are preferably substituted for the calcium atoms of the calcium phosphate (with a substitution ratio of preferably between 0.2 and 10%) is particularly beneficial because of a synergistic effect. particular obtained with strontium. Indeed, manganese (especially in the form of Mn 2+ ions) not only makes it possible to obtain a coloration of the resulting coating material 1 (so that a whole range of color can be obtained, for example by adjusting the concentration in copper and manganese) but also and above all to increase the crystallinity of the coating, by counterbalancing, and even surmounting, the effect of reducing the crystallinity induced by the presence of strontium. For example, the coating material 1 according to the invention may advantageously be predominantly formed of calcium phosphate, with a degree of substitution of the calcium atoms with manganese atoms of less than or equal to 5%, and preferably of the order by 5%, and a degree of substitution of the calcium atoms with strontium atoms of less than or equal to 10%, preferably of between 7 and 10%.
La présence conjointe de cuivre, de strontium et de manganèse permet ainsi d'obtenir un revêtement coloré, antibactérien, ostéoconducteur et dont la cristalîinité est préservée (grâce au manganèse comme exposé ci-avant). Le revêtement ainsi obtenu présente donc en outre dans ce cas une durée de vie in vivo optimale, du fait de son haut degré de cristalîinité qui l'empêche de se résorber trop rapidement. The joint presence of copper, strontium and manganese thus makes it possible to obtain a colored, antibacterial, osteoconductive coating whose crystallinity is preserved (thanks to the manganese as explained above). The coating thus obtained therefore also has in this case an optimal life in vivo, because of its high degree of crystallinity which prevents it from resorbing too quickly.
Un matériau de revêtement 1 majoritairement formé de phosphate de calcium et incorporant, en tant qu'additif, du strontium et du manganèse (mais pas forcément du cuivre) constitue d'ailleurs une invention indépendante en tant que telle. Selon l'invention, le matériau de revêtement 1 est formé d'au moins une couche supérieure 2 et une couche inférieure 3 superposées. Le matériau de revêtement 1 est donc un matériau multicouche, avec au moins une strate interne (correspondant à la couche inférieure 3) qui est recouverte, de préférence de façon sensiblement uniforme, continue, par une strate superficielle correspondant à la couche supérieure 2. Dans l'exemple de la figure 1 , le matériau 1 est uniquement formé de deux couches, savoir la couche supérieure 2 et la couche inférieure 3. Il est cependant tout à fait envisageable, sans pour autant que l'on sorte du cadre de l'invention, que le matériau 1 soit formé de plus de deux couches. Lesdites couches supérieure 2 et inférieure 3 sont de préférence chacune majoritairement formées de phosphate de calcium. A coating material 1 mainly consisting of calcium phosphate and incorporating, as an additive, strontium and manganese (but not necessarily copper) is also an independent invention as such. According to the invention, the coating material 1 is formed of at least one upper layer 2 and one lower layer 3 superimposed. The coating material 1 is therefore a multilayer material, with at least one inner layer (corresponding to the lower layer 3) which is covered, preferably substantially uniformly, continuously, by a superficial layer corresponding to the upper layer 2. In the example of FIG. 1, the material 1 is formed solely of two layers, namely the upper layer 2 and the lower layer 3. It is however entirely possible, without departing from the scope of the invention, the material 1 is formed of more than two layers. Said upper 2 and lower 3 layers are preferably each predominantly formed of calcium phosphate.
De préférence, le premier additif (qui inclut le cuivre) est majoritairement, et de préférence totalement, localisé dans ladite couche supérieure 2, et de préférence selon une distribution continue, homogène, tandis que ledit second additif (qui inclut le strontium) est majoritairement, et de préférence totalement, localisé dans la couche inférieure 3, et de préférence selon une distribution continue, homogène.. Ainsi, dans ce mode de réalisation préférentiel, le cuivre est contenu dans la couche supérieure 2 , laquelle ne contient avantageusement pas de strontium, tandis que le strontium est contenu dans la couche inférieure 3, laquelle ne contient avantageusement pas de cuivre. Grâce à cette caractéristique, le cuivre et le strontium pourront agir de façon séquentielle. En effet, le cuivre pourra être particulièrement actif dans les premières semaines et mois qui suivent l'intervention chirurgicale, grâce à son positionnement superficiel (dans la couche supérieure 2). Ainsi, le revêtement formé par le matériau 1 assurera une fonction anti-infectieuse efficace pendant la période critique (comprise généralement entre 90 et 150 jours après l'intervention) en matière de risques infectieux. Ensuite, la disparition progressive de la couche supérieure 2 permettra de dégager la couche inférieure 3, autorisant ainsi une action optimale du strontium qui favorisera les ostéoblastes dans la compétition ostéoblastes/ostéoclastes. Le revêtement formé par le matériau 1 permet dans ce cas une implantation particulièrement sûre, qui permet de réduire significativement les risques auxquels est exposé le patient, et en particulier ie risque de devoir subir une ré-opération, à court ou à long terme, en raison d'une infection et/ou d'une intégration osseuse insuffisante. Afin de contrôler ce fonctionnement séquentiel, lesdites couches supérieure 2 et inférieure 3 présentent respectivement une première et une deuxième durée de résorption, ladite première durée de résorption étant inférieure à ladite deuxième durée de résorption, afin que la couche superficielle du revêtement, dont la fonction anti-infectieuse (grâce à la présence du cuivre) présente un intérêt essentiellement pendant une durée limitée après l'implantation, disparaisse par biorésorption pour permettre au strontium de jouer pleinement son rôle. A cette fin, la première durée de résorption est par exemple sensiblement comprise entre 3 et 12 mois, de préférence entre 90 et 150 jours, tandis que la deuxième durée de résorption est comprise quant à elle entre 5 et 15 ans, et est de préférence supérieure à 10 ans. Ce différentiel de biorésorption permet ainsi au cuivre, puis au strontium, d'assurer leurs fonctions respectives de façon optimale. Afin d'obtenir les durées de biorésorption susvisées, ia couche supérieure 2 est par exemple majoritairement formée de brushite, tandis que la couche inférieure 3 est majoritairement formée d'hydroxyapathite, dont la vitesse de biorésorption est plus lente que celle de la brushite. Ainsi l'invention concerne, dans le mode de réalisation particulièrement avantageux précité, un matériau de revêtement 1 multicouche avec une couche inférieure 3 chargée en strontium recouverte par une couche supérieure 2 chargée en cuivre. Preferably, the first additive (which includes copper) is predominantly, and preferably totally, located in said upper layer 2, and preferably in a continuous, homogeneous distribution, while said second additive (which includes strontium) is predominantly , and preferably completely located in the lower layer 3, and preferably in a continuous, homogeneous distribution. Thus, in this preferred embodiment, the copper is contained in the upper layer 2, which advantageously does not contain strontium while the strontium is contained in the lower layer 3, which advantageously does not contain copper. With this feature, copper and strontium can act sequentially. Indeed, copper may be particularly active in the first weeks and months after surgery, thanks to its superficial positioning (in the upper layer 2). Thus, the coating formed by the material 1 will provide an effective anti-infectious function during the critical period (generally between 90 and 150 days after the intervention) in terms of infectious risks. Then, the progressive disappearance of the upper layer 2 will clear the lower layer 3, thus allowing an optimal action of strontium which will promote osteoblasts in the competition osteoblasts / osteoclasts. The coating formed by the material 1 allows in this case a particularly safe implantation, which significantly reduces the risks to which the patient is exposed, and in particular the risk of having to undergo a re-operation, in the short or long term, in because of infection and / or insufficient bone integration. In order to control this sequential operation, said upper and lower layers 3 respectively have a first and a second resorption time, said first resorption time being less than said second resorption time, so that the surface layer of the coating, whose function anti-infectious (thanks to the presence of copper) is of interest mainly for a limited time after implantation, disappeared by bioresorption to allow strontium to play its full role. For this purpose, the first resorption time is for example substantially between 3 and 12 months, preferably between 90 and 150 days, while the second resorption time is between 5 and 15 years, and is preferably greater than 10 years. This differential of bioresorption thus allows the copper, then the strontium, to ensure their respective functions in an optimal way. In order to obtain the above-mentioned bioresorption times, the upper layer 2 is for example predominantly formed of brushite, while the lower layer 3 is mainly formed of hydroxyapathite, whose rate of bioresorption is slower than that of the brushite. Thus, the invention relates, in the particularly advantageous embodiment mentioned above, to a multilayer coating material 1 with a lower strontium-loaded layer 3 covered by a top layer 2 loaded with copper.
De préférence, chacune desdites couches supérieure 2 et inférieure 3 est sensiblement chargée de façon homogène respectivement en cuivre et en strontium. A cette fin, le cuivre (et donc en l'occurrence le premier additif) est dispersé de façon uniforme dans la couche supérieure 2, de même que le strontium {et donc en l'occurrence le deuxième additif) est dispersé de façon uniforme dans la couche inférieure 3. Preferably, each of said upper 2 and lower 3 layers is substantially homogeneously charged respectively with copper and strontium. To this end, the copper (and thus in this case the first additive) is uniformly dispersed in the upper layer 2, just as the strontium (and thus in this case the second additive) is dispersed uniformly in the lower layer 3.
Avantageusement, le troisième additif susvisé, qui inclut du manganèse, est majoritairement localisé (sous la forme par exemple d'une dispersion uniforme) dans la couche inférieure 3, avec le second additif. Cette co-localisation du strontium et du manganèse dans la même couche (en l'espèce la couche inférieure 3) permet d'obtenir l'effet synergique évoqué précédemment. Advantageously, the third additive referred to above, which includes manganese, is predominantly localized (in the form of, for example, a uniform dispersion) in the lower layer 3, with the second additive. This co-localization of strontium and manganese in the same layer (in this case the lower layer 3) makes it possible to obtain the synergic effect mentioned above.
Avantageusement, le matériau de revêtement 1 incorpore en outre un quatrième additif incluant du magnésium, ledit quatrième additif étant de préférence exclusivement composé de magnésium. De préférence, ie rapport massique magnésium/phosphate de calcium est compris entre sensiblement 0,2 et 10 %. L'ajout de magnésium permet d'augmenter la solubilité du matériau 1 , aux dépens toutefois de l'activité des ostéoblastes, qui a tendance à être inhibée par la présence de magnésium. Le quatrième additif pourra être localisé dans la couche inférieure 3 et/ou ia couche supérieure 2. L'invention concerne bien entendu, selon un deuxième aspect, un revêtement fonctionnel pour dispositif implantable formé du matériau 1 décrit ci-avant. Advantageously, the coating material 1 further incorporates a fourth additive including magnesium, said fourth additive being preferably exclusively composed of magnesium. Preferably, the mass ratio magnesium / calcium phosphate is between substantially 0.2 and 10%. The addition of magnesium makes it possible to increase the solubility of the material 1, at the expense however of the activity of the osteoblasts, which tends to be inhibited by the presence of magnesium. The fourth additive may be located in the lower layer 3 and / or the upper layer 2. The invention relates of course, in a second aspect, a functional coating for implantable device formed of the material 1 described above.
L'invention concerne également, selon un troisième aspect, un dispositif médical implantable 5 recouvert au moins en partie par un revêtement formé à partir d'un matériau 1 conforme à la description qui précède. The invention also relates, according to a third aspect, to an implantable medical device 5 covered at least in part by a coating formed from a material 1 according to the foregoing description.
Dans un mode de réalisation particulier, le dispositif médical implantable 5 en question est revêtu au moins partiellement d'une couche 4 de titane, elle-même recouverte au moins partiellement par ledit revêtement conforme à l'invention, qui forme ainsi une deuxième strate (elle-même formée en l'espèce de deux couches superposées 2, 3) superposée à la couche 4 de titane. In a particular embodiment, the implantable medical device 5 in question is coated at least partially with a layer 4 of titanium, itself covered at least partially by said coating according to the invention, which thus forms a second layer ( itself formed in this case two superposed layers 2, 3) superimposed on the layer 4 of titanium.
Enfin, l'invention concerne également un procédé de fabrication d'un revêtement pour dispositif médical implantable, ledit revêtement étant conforme à la description qui précède. Finally, the invention also relates to a method for manufacturing a coating for an implantable medical device, said coating being in accordance with the foregoing description.
Le procédé selon l'invention comprend une étape d'élaboration d'une substance formée majoritairement de phosphate de calcium. The method according to the invention comprises a step of producing a substance formed mainly of calcium phosphate.
Le procédé conforme à l'invention comprend en outre une étape d'incorporation à ladite substance de premier et deuxième additifs incluant respectivement du cuivre et du strontium, pour obtenir ainsi un matériau de revêtement 1 majoritairement formé de phosphate de calcium et incorporant du cuivre et du strontium, conforme à la description exposée précédemment, laquelle reste donc applicable, mutatis mutandis, au procédé selon l'invention. The method according to the invention further comprises a step of incorporating into said substance first and second additives respectively including copper and strontium, to thereby obtain a coating material 1 mainly consisting of calcium phosphate and incorporating copper and strontium, as described above, which remains applicable, mutatis mutandis, to the process according to the invention.
Comme exposé précédemment, le phosphate de calcium est de préférence constitué au moins en partie par de I'hydroxyapatite et/ou de la brushite. L'étape d'élaboration susvisée peut donc par exemple correspondre à une étape de synthèse de phosphate de calcium, sous forme de préférence d'hydroxyapatite et/ou de brushite. As stated above, the calcium phosphate is preferably at least partly composed of hydroxyapatite and / or brushite. The aforementioned development step may therefore for example correspond to a calcium phosphate synthesis step, preferably in the form of hydroxyapatite and / or brushite.
Dans un mode de réalisation particulier, où l'on souhaite obtenir un matériau de revêtement 1 sous forme de poudre, l'étape d'incorporation des premier et deuxième additifs s'effectue pendant !a fabrication de la poudre. Par exemple, ladite étape d'incorporation consiste à ajouter lesdits premier et deuxième additifs (c'est-à-dire le cuivre et le strontium) à ladite substance formée majoritairement de phosphate de calcium, pendant l'étape d'élaboration de ladite substance. Avantageusement, le procédé comprend, après l'étape d'élaboration de ladite substance, une étape d'atomisation pour conférer à ladite substance une forme de poudre atomisée. Dans ce cas, il est envisageable que l'étape d'incorporation consiste à incorporer lesdits premier et deuxième additifs (cuivre et strontium) à ladite substance pendant l'étape d'atomisation. Avantageusement, lorsque le strontium est ajouté à la substance majoritairement formée de phosphate de calcium pendant l'étape de synthèse de ce dernier, le strontium est ajouté sous forme de Sr(N03)2, ou de Sr(C03)2, ou encore de Sr(OH)2. In a particular embodiment, where it is desired to obtain a coating material 1 in the form of a powder, the step of incorporating the first and second additives are carried out during the manufacture of the powder. For example, said step of incorporating comprises adding said first and second additives (that is to say copper and strontium) to said substance formed mainly of calcium phosphate, during the step of producing said substance . Advantageously, the method comprises, after the step of producing said substance, an atomization step to give said substance a form of atomized powder. In this case, it is conceivable that the incorporation step comprises incorporating said first and second additives (copper and strontium) to said substance during the atomization step. Advantageously, when the strontium is added to the substance mainly formed of calcium phosphate during the synthesis step of the latter, the strontium is added in the form of Sr (NO 3) 2, or of Sr (CO 3) 2, or of Sr (OH) 2.
Lorsque le strontium est ajouté à ladite substance pendant l'étape d'atomisation, le strontium se présente avantageusement sous la forme de sulfate de strontium SrS04. Dans les modes de réalisation exposés précédemment, le procédé de fabrication selon l'invention permet ainsi d'obtenir un matériau pulvérulent chargé en cuivre et en strontium qui se prête à une opération de dépose par projection plasma. When the strontium is added to said substance during the atomization step, the strontium is advantageously in the form of strontium sulfate SrS0 4 . In the embodiments described above, the manufacturing method according to the invention thus makes it possible to obtain a pulverulent material loaded with copper and strontium which lends itself to a plasma spraying operation.
Alternativement, le procédé peut comprendre, préalablement à l'étape d'incorporation desdits premier et deuxième additifs (cuivre et strontium), une étape d'élaboration d'un bain électrolytique au sein duquel est dissout ladite substance formée majoritairement de phosphate de calcium, ladite étape d'incorporation consistant à incorporer lesdits premier et deuxième additifs (cuivre et strontium) audit bain électrolytique, en vue ensuite de déposer le revêtement à la surface du dispositif médical implantable par électrodéposition. Comme exposé précédemment, les premier et deuxième additifs sont respectivement formés, avantageusement, d'ions cuivre et d'ions strontium. Alternatively, the method may comprise, prior to the step of incorporating said first and second additives (copper and strontium), a step of producing an electrolytic bath in which is dissolved said substance formed mainly of calcium phosphate, said step of incorporating incorporating said first and second additives (copper and strontium) in said electrolytic bath, thereafter for depositing the coating on the surface of the implantable medical device by electroplating. As explained above, the first and second additives are advantageously formed, respectively, of copper ions and strontium ions.
De préférence, l'étape d'incorporation est conçue pour que le rapport massique cuivre/phosphate de calcium soit compris entre sensiblement 0,2 et 10 % au sein dudit matériau 1. De même, l'étape d'incorporation est avantageusement conçue pour que le rapport massique strontium/phosphate de calcium soit compris entre sensiblement 0,2 et 10 % au sein dudit matériau 1. De préférence, comme exposé dans ce qui précède en relation avec la description du matériau de revêtement 1 , l'étape d'incorporation est mise en œuvre de telle sorte que des atomes de strontium se substituent à moins de 10 % des atomes de calcium du phosphate de calcium. Preferably, the incorporation step is designed so that the mass ratio copper / calcium phosphate is between substantially 0.2 and 10% within said material 1. Similarly, the incorporation step is advantageously designed for that the strontium / calcium phosphate mass ratio is between substantially 0.2 and 10% within said material 1. Preferably, as explained in the foregoing in relation to the description of the coating material 1, the incorporation step is implemented so that strontium atoms are substituted for less than 10% of the calcium atoms of the calcium phosphate.
Avantageusement, ie procédé selon l'invention comprend une étape d'incorporation à ladite substance d'un troisième additif incluant du manganèse, afin d'obtenir les effets et propriétés exposés dans ce qui précède, et en particulier optimiser le degré de cristallinité du matériau de revêtement 1 obtenu, afin d'améliorer sa durée de vie in vivo et contrebalancer les effets négatifs de l'incorporation de strontium à cet égard. Un procédé de fabrication d'un revêtement pour dispositif médical implantable comprenant une étape de synthèse d'une substance formée majoritairement de phosphate de calcium et une étape d'incorporation à ladite substance, en tant qu'additifs, de strontium et de manganèse, constitue d'ailleurs une invention indépendante en tant que telle. Advantageously, the process according to the invention comprises a step of incorporating into said substance a third additive including manganese, in order to obtain the effects and properties described above, and in particular to optimize the degree of crystallinity of the material. obtained in order to improve its lifetime in vivo and counterbalance the negative effects of the incorporation of strontium in this regard. A method of manufacturing a coating for an implantable medical device comprising a step of synthesizing a substance formed mainly of calcium phosphate and a step of incorporating into said substance, as additives, strontium and manganese, constitutes besides, an independent invention as such.
Avantageusement, le procédé selon l'invention comporte également une étape d'incorporation à ladite substance formée majoritairement de phosphate de calcium d'un quatrième additif incluant du magnésium, en vue d'obtenir les effets et propriétés exposés dans ce qui précède. L'invention permet ainsi d'obtenir de façon extrêmement simple un revêtement coloré dans la masse (d'une couleur autre que le blanc), et donc identifiable de façon particulièrement facile et sûre, et qui améliore la sécurité du patient par ses propriétés antibactériennes et de réhabilitation et conduction osseuse. Ladite étape d'élaboration comprend la formation d'au moins une couche supérieure 2 et une couche inférieure 3 superposées pour conférer audit matériau 1 un caractère multicouche, lesdites couches supérieure 2 et inférieure 3 étant chacune majoritairement formées de phosphate de calcium. Advantageously, the method according to the invention also comprises a step of incorporating into said substance formed mainly of calcium phosphate a fourth additive including magnesium, in order to obtain the effects and properties described above. The invention thus makes it possible to obtain, in an extremely simple manner, a colored coating in the mass (of a color other than white), and therefore easily and easily identifiable, and which improves the patient's safety by virtue of its antibacterial properties. and rehabilitation and bone conduction. Said forming step comprises the formation of at least one upper layer 2 and one lower layer 3 superimposed to give said material 1 a multilayer character, said upper layers 2 and lower 3 being each predominantly formed of calcium phosphate.
Ladite étape d'incorporation est dans ce cas menée pour que ledit premier additif soit majoritairement localisé dans la couche supérieure 2 et pour que ledit second additif soit majoritairement localisé dans la couche inférieure 3, comme exposé précédemment. Avantageusement, comme exposé par la description du matériau 1 ci- avant, lesdites couches supérieure 2 et inférieure 3 présentent respectivement une première et une deuxième durée de résorption, ladite première durée de résorption étant inférieure à ladite deuxième durée de résorption, pour favoriser une action séquentielle du cuivre puis du strontium (ce dernier étant éventuellement associé à du manganèse) et ainsi réduire les risques de complication post-opératoires tout en augmentant les chances de succès à long terme de l'intervention. Said step of incorporation is in this case carried out so that said first additive is mainly located in the upper layer 2 and for said second additive is mainly located in the lower layer 3, as exposed previously. Advantageously, as explained by the description of the material 1 above, said upper 2 and lower 3 layers respectively have a first and a second resorption time, said first resorption time being less than said second resorption time, to promote an action. sequential copper and strontium (the latter possibly being associated with manganese) and thus reduce the risk of postoperative complications while increasing the chances of long-term success of the intervention.
De préférence, l'étape d'élaboration consiste à former d'une part une première composition à base de phosphate de caicium (par exemple à base de brushite) et d'autre part une deuxième composition à base de phosphate de calcium (par exemple à base d'hydroxyapatite), lesdites première et deuxième compositions formant collectivement ladite substance évoquée ci-avant. L'étape d'incorporation consistant quant à elle d'une part à incorporer dans la première composition ie premier additif (contenant, ou formé par, du cuivre), de préférence de façon homogène et d'autre part à disperser dans ia deuxième composition le deuxième additif (contenant, ou formé par, du strontium), de préférence de façon homogène. Preferably, the preparation step consists in forming on the one hand a first composition based on calcium phosphate (for example based on brushite) and on the other hand a second composition based on calcium phosphate (for example based on hydroxyapatite), said first and second compositions collectively forming said substance mentioned above. The incorporation step consisting for its part on the one hand to incorporate in the first composition ie the first additive (containing or formed by copper), preferably homogeneously and secondly to disperse in the second composition the second additive (containing, or formed by, strontium), preferably homogeneously.
L'étape de formation des couches supérieure 2 et inférieure 3 est quant à elle effectuée en déposant, sur un substrat provisoire ou définitif (dispositif 5 à revêtir) une première couche de ladite deuxième composition chargée en deuxième additif, puis en déposant sur ladite première couche une deuxième couche de ladite première composition chargée en premier additif, éventuellement après un temps de séchage et/ou durcissement de la première couche, pour obtenir un matériau 1 bicouche comme illustré à la figure 1. Par exemple, la première couche est déposée sur ie dispositif implantable 5 par projection plasma, tandis que la deuxième couche est déposée sur iadite première couche par électrodéposition. The step of forming the upper 2 and lower 3 layers is carried out by depositing, on a temporary or definitive substrate (device 5 to be coated) a first layer of said second composition loaded as a second additive, and then depositing on said first layer a second layer of said first composition loaded first additive, optionally after a drying time and / or hardening of the first layer, to obtain a material 1 bilayer as shown in Figure 1. For example, the first layer is deposited on the device is implantable by plasma spraying, while the second layer is deposited on said first layer by electrodeposition.
Le procédé selon l'invention permet ainsi d'obtenir de façon simple, rapide et bon marché un revêtement fonctionnel implantable particulièrement performant. POSSIBILITE D'APPLICATION INDUSTRIELLE The method according to the invention thus makes it possible to obtain in a simple, fast and inexpensive way a particularly effective implantable functional coating. POSSIBILITY OF INDUSTRIAL APPLICATION
L'invention trouve son application industrielle dans la conception, la fabrication et l'utilisation de matériaux de revêtement pour dispositif médical implantable. The invention finds its industrial application in the design, manufacture and use of coating materials for implantable medical devices.

Claims

REVENDICATIONS
1 - Matériau de revêtement (1) pour dispositif médical implantable, ledit matériau (1) étant majoritairement formé de phosphate de calcium et incorporant un premier additif incluant du cuivre, ledit matériau étant caractérisé en ce qu'il incorpore un deuxième additif incluant du strontium et en ce qu'il est formé d'au moins une couche supérieure (2) et une couche inférieure (3) superposées, lesdites couches supérieure (2) et inférieure (3) étant chacune majoritairement formées de phosphate de calcium, ledit premier additif étant majoritairement localisé dans la couche supérieure (2) tandis que le second additif est majoritairement localisé dans la couche inférieure (3). 1 - coating material (1) for an implantable medical device, said material (1) being mainly formed of calcium phosphate and incorporating a first additive including copper, said material being characterized in that it incorporates a second additive including strontium and in that it is formed of at least one upper layer (2) and one lower layer (3) superimposed, said upper (2) and lower (3) layers being each predominantly formed of calcium phosphate, said first additive being mainly located in the upper layer (2) while the second additive is mainly located in the lower layer (3).
2 - Matériau de revêtement (1) selon la revendication 1 caractérisé en ce que ledit phosphate de calcium est constitué au moins en partie par de l'hydroxyapatite. 2 - coating material (1) according to claim 1 characterized in that said calcium phosphate is constituted at least in part by hydroxyapatite.
3 - Matériau de revêtement (1) selon la revendication 1 ou 2 caractérisé en ce que ledit phosphate de calcium est constitué au moins en partie par de la brushite. 4 - Matériau de revêtement (1) selon l'une des revendications précédentes caractérisé en ce que sa teneur en cuivre est suffisamment élevée pour colorer le revêtement. 3 - coating material (1) according to claim 1 or 2 characterized in that said calcium phosphate is formed at least in part by brushite. 4 - coating material (1) according to one of the preceding claims characterized in that its copper content is sufficiently high to color the coating.
5 - Matériau de revêtement (1) selon l'une des revendications précédentes caractérisé en ce qu'il se présente sous une forme lui permettant d'être déposé sur ledit dispositif médical implantable par électrodéposition. 6 - Matériau de revêtement (1) selon la revendication 5 caractérisé en ce qu'il se présente sous la forme d'une solution ionique. 5 - coating material (1) according to one of the preceding claims characterized in that it is in a form allowing it to be deposited on said implantable medical device by electrodeposition. 6 - coating material (1) according to claim 5 characterized in that it is in the form of an ionic solution.
7 - Matériau de revêtement (1) selon l'une des revendications précédentes caractérisé en ce qu'il se présente sous une forme lui permettant d'être déposé sur ledit dispositif médical implantable par projection plasma. - Matériau de revêtement (1) selon la revendication 7 caractérisé en ce qu'il se présente sous la forme d'une poudre. - Matériau de revêtement (1) selon l'une des revendications précédentes caractérisé en ce que lesdits premier et deuxième additifs sont respectivement formés d'ions cuivre et d'ions strontium, - Matériau de revêtement (1) selon l'une des revendications précédentes caractérisé en ce que le rapport massique cuivre/phosphate de calcium est compris entre sensiblement 0,2 et 10%. - Matériau de revêtement (1) selon l'une des revendications précédentes caractérisé en ce que le rapport massique strontium/phosphate de calcium est compris entre sensiblement 0,2 et 10 %. - Matériau de revêtement (1) selon l'une des revendications précédentes caractérisé en ce qu'il incorpore en outre un troisième additif incluant du manganèse. - Matériau de revêtement (1) selon la revendication 12caractérisé en ce que ledit troisième additif est majoritairement localisé dans la couche inférieure (3), avec le second additif. - Matériau de revêtement (1) selon l'une des revendications 1 à 13 caractérisé en ce que lesdites couches supérieure (2) et inférieure (3) présentent respectivement une première et une deuxième durée de résorption, ladite première durée de résorption étant inférieure à ladite deuxième durée de résorption. - Matériau de revêtement (1) selon la revendication 14 caractérisé en ce que la première durée de résorption est sensiblement comprise entre 3 et 12 mois, tandis que la deuxième durée de résorption est comprise entre 5 et 15 ans. - Matériau de revêtement (1) selon l'une des revendications 1 à 15 caractérisé en ce que ladite couche supérieure (2) est majoritairement formée de brushite, tandis que ladite couche inférieure (3) est majoritairement formée d'hydroxyapatite. 17 - Matériau de revêtement (1) selon l'une des revendications précédentes caractérisé en ce qu'il incorpore en outre un quatrième additif incluant du magnésium. 7 - coating material (1) according to one of the preceding claims characterized in that it is in a form allowing it to be deposited on said implantable medical device by plasma projection. - coating material (1) according to claim 7 characterized in that it is in the form of a powder. - coating material (1) according to one of the preceding claims characterized in that said first and second additives are respectively formed of copper ions and strontium ions, - coating material (1) according to one of the preceding claims characterized in that the mass ratio copper / calcium phosphate is between substantially 0.2 and 10%. - Coating material (1) according to one of the preceding claims characterized in that the mass ratio strontium / calcium phosphate is between substantially 0.2 and 10%. - Coating material (1) according to one of the preceding claims characterized in that it further incorporates a third additive including manganese. - Coating material (1) according to claim 12characterized in that said third additive is mainly located in the lower layer (3), with the second additive. - coating material (1) according to one of claims 1 to 13 characterized in that said upper layer (2) and lower (3) respectively have a first and second resorption time, said first resorption time being less than said second resorption time. - coating material (1) according to claim 14 characterized in that the first resorption time is substantially between 3 and 12 months, while the second resorption time is between 5 and 15 years. - coating material (1) according to one of claims 1 to 15 characterized in that said upper layer (2) is predominantly formed of brushite, while said lower layer (3) is predominantly formed of hydroxyapatite. 17 - coating material (1) according to one of the preceding claims characterized in that it further incorporates a fourth additive including magnesium.
18 - Dispositif médical implantabte (5) recouvert au moins en partie par un revêtement formé à partir d'un matériau (1) conforme à l'une quelconque des revendications précédentes. 18 - Implantable medical device (5) covered at least in part by a coating formed from a material (1) according to any one of the preceding claims.
19 - Dispositif médical implantable (5) selon la revendication 18 caractérisé en ce qu'il est revêtu au moins partiellement d'une couche (4) de titane, elle-même recouverte au moins partiellement par ledit revêtement. 19 - implantable medical device (5) according to claim 18 characterized in that it is coated at least partially with a layer (4) of titanium, itself covered at least partially by said coating.
20 - Procédé de fabrication d'un revêtement pour dispositif médical implantable, ledit procédé comprenant une étape d'élaboration d'une substance formée majoritairement de phosphate de calcium et incorporant un premier additif incluant du cuivre, ledit procédé étant caractérisé en ce qu'il comprend une étape d'incorporation à ladite substance d'un deuxième additif incluant du strontium, pour obtenir ainsi un matériau de revêtement (1) majoritairement formé de phosphate de calcium et incorporant du cuivre et du strontium, ladite étape d'élaboration comprenant la formation d'au moins une couche supérieure (2) et une couche inférieure (3) superposées pour conférer audit matériau (1) un caractère multicouche, lesdites couches supérieure (2) et inférieure (3) étant chacune majoritairement formées de phosphate de calcium, ladite étape d'incorporation étant menée pour que ledit premier additif soit majoritairement localisé dans la couche supérieure (2) et pour que ledit second additif soit majoritairement localisé dans la couche inférieure (3). 20 - A method for manufacturing a coating for an implantable medical device, said method comprising a step of producing a substance formed mainly of calcium phosphate and incorporating a first additive including copper, said method being characterized in that comprises a step of incorporating into said substance a second additive including strontium, to thereby obtain a coating material (1) predominantly formed of calcium phosphate and incorporating copper and strontium, said forming step comprising forming at least one upper layer (2) and one lower layer (3) superimposed to impart to said material (1) a multilayer character, said upper (2) and lower (3) layers being each predominantly formed of calcium phosphate, said step of incorporation being carried out so that said first additive is mainly located in the upper layer (2) and for said second additive to be mainly located in the lower layer (3).
22-2 - Procédé selon la revendication 20 caractérisé en ce que ledit phosphate de calcium est constitué au moins en partie par de l'hydroxyapatite et/ou de la brushite. 22-2 - Process according to claim 20 characterized in that said calcium phosphate is constituted at least in part by hydroxyapatite and / or brushite.
22- Procédé selon la revendication 20 ou 21 , caractérisé en ce que ladite étape d'incorporation consiste à ajouter lesdits premier et deuxième additifs à ladite substance pendant l'étape d'élaboration de cette dernière. - Procédé selon la revendication 20 ou 21 caractérisé en ce qu'il comprend, après l'étape d'élaboration de ladite substance, une étape d'atomisation pour conférer à ladite substance une forme de poudre atomisée, ladite étape d'incorporation consistant à incorporer lesdits premier et deuxième additifs à ladite substance avant ou pendant l'étape d'atomisation. - Procédé selon la revendication 20 ou 21 caractérisé en ce qu'il comprend, préalablement à ladite étape d'incorporation desdits premier et deuxième additifs, une étape d'élaboration d'un bain éiectrolytique au sein duquel est dissoute ladite substance, ladite étape d'incorporation consistant à incorporer lesdits premier et deuxième additifs audit bain éiectrolytique. - Procédé selon l'une des revendications 20 à 24 caractérisé en ce que lesdits premier et deuxième additifs sont respectivement formés d'ions cuivre et d'ions strontium. - Procédé selon l'une des revendications 20 à 25 caractérisé en ce que l'étape d'incorporation est conçue pour que le rapport massique cuivre/phosphate de calcium soit compris entre sensiblement 0,2 et 10 % au sein dudit matériau (1). - Procédé selon l'une des revendications 20 à 26 caractérisé en ce que l'étape d'incorporation est conçue pour que le rapport massique strontium/phosphate de calcium soit compris entre sensiblement 0,2 et 10 % au sein dudit matériau (1 ). - Procédé selon l'une des revendications 20 à 27 caractérisé en ce que lesdites couches supérieure (2) et inférieure (3) présentent respectivement une première et une deuxième durée de résorption, ladite première durée de résorption étant inférieure à ladite deuxième durée de résorption. 22. The method of claim 20 or 21, characterized in that said step of incorporating comprises adding said first and second additives to said substance during the step of developing the latter. - Process according to claim 20 or 21, characterized in that it comprises, after the step of producing said substance, an atomization step for conferring on said substance a form of atomized powder, said step of incorporation consisting in incorporating said first and second additives to said substance before or during the atomization step. - Process according to claim 20 or 21 characterized in that it comprises, prior to said step of incorporating said first and second additives, a step of elaboration of an electrolytic bath in which said substance is dissolved, said step d incorporating incorporating said first and second additives into said electrolytic bath. - Method according to one of claims 20 to 24 characterized in that said first and second additives are respectively formed of copper ions and strontium ions. - Process according to one of claims 20 to 25 characterized in that the incorporation step is designed so that the mass ratio copper / calcium phosphate is between substantially 0.2 and 10% within said material (1) . - Method according to one of claims 20 to 26 characterized in that the step of incorporation is designed so that the weight ratio strontium / calcium phosphate is between substantially 0.2 and 10% within said material (1) . - Method according to one of claims 20 to 27 characterized in that said upper layers (2) and lower (3) respectively have a first and a second resorption time, said first resorption time being less than said second resorption time .
PCT/FR2015/051206 2014-05-06 2015-05-06 Coating material for implantable medical device, implantable medical device coated with such a material and corresponding manufacturing method WO2015170056A1 (en)

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FR1454085A FR3020759B1 (en) 2014-05-06 2014-05-06 COATING MATERIAL FOR IMPLANTABLE MEDICAL DEVICE, IMPLANTABLE MEDICAL DEVICE COATED WITH SUCH MATERIAL AND METHOD OF MANUFACTURING THE SAME

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1481696A2 (en) * 2003-05-30 2004-12-01 Depuy Products, Inc. Implantable articles with strontium-substituted apatite coating
WO2009111300A2 (en) * 2008-02-29 2009-09-11 Smith & Nephew, Inc. Gradient coating for biomedical applications
US20130189323A1 (en) * 2012-01-23 2013-07-25 Dot Gmbh Antibacterial and osteoinductive implant coating, method of producing such coating, and implant coated with same
WO2014063816A1 (en) * 2012-10-26 2014-05-01 Otto Bock Healthcare Products Gmbh Percutaneous implant and method for producing such an implant

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1481696A2 (en) * 2003-05-30 2004-12-01 Depuy Products, Inc. Implantable articles with strontium-substituted apatite coating
WO2009111300A2 (en) * 2008-02-29 2009-09-11 Smith & Nephew, Inc. Gradient coating for biomedical applications
US20130189323A1 (en) * 2012-01-23 2013-07-25 Dot Gmbh Antibacterial and osteoinductive implant coating, method of producing such coating, and implant coated with same
WO2014063816A1 (en) * 2012-10-26 2014-05-01 Otto Bock Healthcare Products Gmbh Percutaneous implant and method for producing such an implant

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EP3139970A1 (en) 2017-03-15
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