WO2015163526A1 - Electric heating device - Google Patents

Electric heating device Download PDF

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Publication number
WO2015163526A1
WO2015163526A1 PCT/KR2014/004833 KR2014004833W WO2015163526A1 WO 2015163526 A1 WO2015163526 A1 WO 2015163526A1 KR 2014004833 W KR2014004833 W KR 2014004833W WO 2015163526 A1 WO2015163526 A1 WO 2015163526A1
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WO
WIPO (PCT)
Prior art keywords
terminal
coupling
ptc
heat dissipation
heat
Prior art date
Application number
PCT/KR2014/004833
Other languages
French (fr)
Korean (ko)
Inventor
민도식
김종업
박진수
Original Assignee
자화전자(주)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 자화전자(주) filed Critical 자화전자(주)
Priority to CN201490001401.2U priority Critical patent/CN206149526U/en
Priority to EP14890173.9A priority patent/EP3136820A4/en
Publication of WO2015163526A1 publication Critical patent/WO2015163526A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0429For vehicles
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/48Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
    • H05B3/50Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material heating conductor arranged in metal tubes, the radiating surface having heat-conducting fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0429For vehicles
    • F24H3/0435Structures comprising heat spreading elements in the form of fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1854Arrangement or mounting of grates or heating means for air heaters
    • F24H9/1863Arrangement or mounting of electric heating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H2250/00Electrical heat generating means
    • F24H2250/04Positive or negative temperature coefficients, e.g. PTC, NTC
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/02Heaters using heating elements having a positive temperature coefficient
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/022Heaters specially adapted for heating gaseous material
    • H05B2203/023Heaters of the type used for electrically heating the air blown in a vehicle compartment by the vehicle heating system

Definitions

  • the present invention relates to an electrothermal heater device for use in automobiles.
  • a positive temperature thermistor (PTC) element has a characteristic of rapidly increasing electrical resistance above a Curie temperature. Therefore, when a voltage is applied, it is parallel to the ambient temperature. Thus, there is a magnetic temperature control function in which the static thermistor becomes a constant temperature.
  • At least one static thermistor and an electrothermal heater device in which heat dissipation fins, which are metal plates, are bonded to dissipate heat generated from the static thermistor are air conditioners. It is used as a heat source for molten metal.
  • the above-described heat transfer heater apparatus used in a vehicle may be mainly applied to a case where it is difficult to use engine heat, such as an initial preheating / heating system of an automobile or a hybrid or fuel cell vehicle, as an internal air conditioning heat source.
  • engine heat such as an initial preheating / heating system of an automobile or a hybrid or fuel cell vehicle
  • a typical electrothermal heater device includes a plurality of heat radiation fins, a plurality of PTC elements, a pair of frames for applying power to the PTC elements, and the like.
  • the power supply terminal may be a component that supplies external power to the PTC device, or when the electrical contact of the power supply terminal described above is poor, it may be a problem that the electric heater does not function again due to a fire or power failure due to a spark or the like. .
  • the power terminal if the power terminal is damaged, it may be a big problem not only for the electric heater but also for the stability and reliability of the vehicle employing the electric heater, and the related arts for solving the problem may be complicated structures, volumes, and weights. there is a problem.
  • the present invention integrally constitutes a terminal coupling portion coupled to the electrode terminal portions provided in the first and second terminal frames at the ends of the PTC guide portion, thereby preventing and protecting the electrode terminal portions of the first and second terminal frames. Supporting in the down / left and right direction and fixing at the same time, thereby providing an electrothermal heater device that not only improves the electrical conductivity and thermal conductivity of the electrode terminal portion, but also reduces the defective rate of the product to improve reliability. have.
  • the present invention by coupling the one end portion and the electrode terminal portion provided in the first and second terminal frames to the terminal coupling portion of the PTC guide portion, to prevent the bending and damage of the first and second terminal frame as well as to further protect the heat radiation fins. It is to provide an electrothermal heater device that can be improved.
  • the present invention is to provide an electrothermal heater apparatus that can increase the adhesive strength of the PTC element and the first and second heat diffusion plates by forming a plurality of penetration holes through which the adhesive penetrates the first and second heat diffusion plates.
  • a heat dissipation fin According to various embodiments of the present invention, a heat dissipation fin
  • a PTC guide part located on one surface of the heat dissipation fins
  • a terminal frame having an electrode terminal portion at one end and covering an outer side of the heat dissipation fin
  • One end of the PTC guide portion may be provided with a terminal coupling portion coupled to the electrode terminal portion.
  • First and second heat dissipation fins disposed symmetrically with each other;
  • a PTC guide part disposed between the first and second heat sink fins and having a terminal coupling part at one end thereof;
  • a first terminal frame having an electrode terminal portion at one end and covering the outside of the first and second heat dissipation fins
  • the electrode terminal parts may be combined with the terminal coupling part.
  • One end of the first and second terminal frames and a terminal coupling part coupled to the electrode terminal part are integrally formed in the PTC guide part to prevent and protect the electrode terminal part of the first and second terminal frames, as well as to protect the upper and lower parts. While supporting in the left and right directions and being fixed at the same time, it not only improves the electrical conductivity and thermal conductivity of the electrode terminal portion, but also reduces the defective rate of the product, thereby improving the reliability of the product.
  • FIG. 1 is an exploded perspective view showing the configuration of a heat transfer heater device according to an embodiment of the present invention.
  • Figure 2 is a perspective view showing the first and second terminal frames of the configuration of the electrothermal heater device according to an embodiment of the present invention.
  • Figure 3 is an enlarged perspective view showing one end portion and the electrode terminal portion provided in the first and second terminal frames of the configuration of the electrothermal heater device according to an embodiment of the present invention.
  • Figure 4 is a side view showing one end portion and the electrode terminal portion provided in the first and second terminal frames of the configuration of the electrothermal heater device according to an embodiment of the present invention.
  • Figure 5 is a perspective view showing a PTC guide portion of the configuration of the heat transfer heater apparatus according to an embodiment of the present invention.
  • Figure 6 is an enlarged perspective view showing the terminal coupling portion provided in the PTC guide portion of the configuration of the electrothermal heater device according to an embodiment of the present invention.
  • Figure 7 is a perspective view showing a coupling state of the heat transfer apparatus according to an embodiment of the present invention.
  • FIG. 8 is a perspective view illustrating a state in which one end of the first and second terminal frames and the electrode terminal portion are coupled to the terminal coupling portion of the electrothermal heater apparatus according to the preferred embodiment of the present invention.
  • FIG. 9 is a side view showing a state in which one end and the electrode terminal portion of the first and second terminal frames are coupled to the terminal coupling portion of the electric heater apparatus according to an embodiment of the present invention.
  • FIG. 10 is a front view showing a state in which one end of the first and second terminal frames and the electrode terminal portion are coupled to the terminal coupling portion of the electrothermal heater device according to an embodiment of the present invention.
  • Figure 11 is a side cross-sectional view showing an operating state of the electrothermal heater device according to an embodiment of the present invention.
  • FIG. 12 is a perspective view showing the first and second thermal diffusion plates of the configuration of the electrothermal heater device according to an embodiment of the present invention.
  • Figure 13a is a side cross-sectional view showing a state in which the first and the second adhesive penetrates the plurality of penetration holes of the first and second heat diffusion plates of the configuration of the electrothermal heater apparatus according to an embodiment of the present invention.
  • Fig. 13B is an enlarged side sectional view of portion A of Fig. 13A;
  • FIG. 14 is a perspective view illustrating a state in which the electrode terminal portion of the first terminal frame is horizontally coupled to the first terminal coupling portion of the electrothermal heater apparatus according to the exemplary embodiment of the present invention.
  • first and second may be used to describe various components, but the components are not limited by the terms. The terms are used only for the purpose of distinguishing one component from another.
  • first component may be referred to as the second component, and similarly, the second component may also be referred to as the first component.
  • the heat transfer apparatus 10 (shown in FIG. 1) according to various embodiments of the present disclosure will be described.
  • application examples of the electric heater apparatus 10 (shown in FIG. 1) according to an embodiment of the present invention including all devices that apply the cooling, heating system, car, refrigerator, air conditioner, hot air heater, audio, It may include a washing machine, an air cleaner and a heating heater.
  • the electrothermal heater apparatus according to various embodiments of the present invention is not limited to the above-described devices.
  • Figure 1 is an exploded perspective view showing the configuration of the electrothermal heater device 10 according to the present invention.
  • the electrothermal heater apparatus 10 includes a plurality of PTC elements 20, first and second heat dissipation fins 30 and 40, PTC guide units 50, and first and second terminal frames. 60 and 70, and the first and second thermal diffusion plates 80 and 90 are included.
  • the PTC element 20 is composed of a positive characteristic thermistor element, and when a voltage is applied, the PTC element 20 is in parallel with the ambient temperature, so that the PTC characteristic unit has a magnetic temperature control function such that the positive characteristic thermistor becomes a constant temperature. It may be provided.
  • the first and second heat dissipation fins 30 and 40 may be arranged symmetrically with respect to the PTC elements 20 so as to generate heat by receiving heat from the PTC elements 20.
  • the PTC guide unit 50 may be provided between the first and second heat dissipation fins 30 and 40 to support and support the PTC elements 20.
  • the first and second terminal frames 60 and 70 cover the outside of the first and second heat dissipation fins 30 and 40 to protect the first and second heat dissipation fins 30 and 40.
  • one end portion 61 of the first and second terminal frames 60 and 70 is electrically connected to an external power source to supply power to the PTC elements 20, and a terminal coupling part 51 to be described later.
  • the electrode terminal part 62 may be provided to be coupled to and fixed.
  • the first and second heat spreader plates 80 and 90 may protect the first and second heat dissipation fins 30 and 40 and support the first and second heat dissipation fins 30 and 40 and the PTC element. 20) may be provided between.
  • the terminal coupling part 51 is coupled to one end of the first and second terminal frames 60 and 70 and the electrode terminal part 62 at one end of the PTC guide part 50.
  • the electrode terminal portions 62 of the first and second terminal frames 60 and 70 are supported in the up, down, left and right directions and fixed at the same time, thereby preventing damage to the electrode terminal portions 62.
  • the defective rate of the product can be lowered, thereby improving the reliability of the product.
  • first and second terminal frames 60 and 70 not only prevent bending and damage, but also the first and second terminal frames 60 and 70 may include first and second heat dissipation fins 30 and 40. Since it surrounds the first, second heat radiation fins 30, 40 can further improve the protection function. That is, the electrode terminal portion 62 is inserted into and fixed to the terminal coupling portion 51 integrally formed in the PTC guide portion 50, so that the electrode terminal portion 62 can be easily assembled in a simple structure and the deformation is minimized, thereby maintaining a stable electrical contact state. I can keep it.
  • first and second terminal frames 60 and 70 will be described in more detail as follows.
  • FIG. 2 is a perspective view showing first and second terminal frames 60 and 70 among the configurations of the electrothermal heater apparatus 10 according to the present invention
  • FIG. 3 is the first of the configurations of the electrothermal heater apparatus according to the present invention
  • 4 is an enlarged perspective view illustrating one end portion 61 and an electrode terminal portion 62 provided in the two terminal frames 60 and 70
  • FIG. 4 is a view of the first and second terminal frames of the electric heater apparatus according to the present invention. It is an enlarged side view which shows the one end part 61 and the electrode terminal part 62 with which 60 and 70 were provided.
  • one end portion 61 of the first and second terminal frames 60 and 70 is coupled to the first coupling groove 500 of the first and second terminal coupling portions 51.
  • At least one fixing protrusion (61a) (71a) is formed to protrude and to be supported and fixed.
  • the fixing protrusions 61a and 71a are formed to protrude on both sides of the one end portion 61 of the first and second terminal frames 60 and 70, the fixing protrusions 61a and 71a are the same.
  • the first coupling groove 500 formed in the first and second terminal coupling parts 51 is coupled to and fixed at the same time.
  • the fixing protrusions 61a and 71a may be formed in the first coupling groove 500.
  • the fixing protrusions 61a and 71a are directly fixed to and supported by the first coupling groove 500.
  • terminal coupling unit 51 will be described in more detail as follows.
  • Figure 5 is a perspective view showing a PTC guide portion 50 of the configuration of the electric heater device 10 (shown in Figure 2) according to the present invention
  • Figure 6 is a PTC guide of the configuration of the electrothermal heater device according to the invention
  • the terminal coupling part 51 includes first and second terminal coupling parts 51, and the first terminal coupling part 51a of the first terminal frame 60. It is integrally provided at the end of the PTC guide portion 50 to be coupled to one end portion 61 and the electrode terminal portion 62.
  • the second terminal coupling part 51b is provided at a position adjacent to the first terminal coupling part 51a to be coupled to one end 61 of the second terminal frame 70 and the electrode terminal part 62. have.
  • the first and second terminal coupling parts 51a and 51b are provided symmetrically with respect to the PTC guide part 50.
  • first terminal coupling part 51a includes first and second coupling grooves 500 and 510, and the first coupling groove 500 is one end 61 of the first terminal frame 60. It is intended to be combined with).
  • the second coupling groove 510 is formed at a position adjacent to the first coupling groove 500 to be coupled to the electrode terminal portion 62 of the first terminal frame 60.
  • the first and second coupling grooves 500 and 510 may be formed as coupling grooves having an 'L' shape.
  • the second terminal coupling part 51 includes first and second coupling grooves 500 and 510, and the first coupling groove 500 is coupled to one end 61 of the second terminal frame. It is supposed to be.
  • the second coupling groove 510 is formed at a position adjacent to the first coupling groove 500 to be coupled to the electrode terminal portion 62 of the second terminal frame.
  • first and second coupling grooves 500 and 510 are formed of coupling grooves having an 'L' shape.
  • one ends 61, 71 and electrode terminal parts 62, 72 of the first and second terminal frames 60, 70 may be formed of the first, second terminal coupling parts 51 of the first, second, and second terminal frames 60, 70. 2 is coupled to the coupling grooves 500 and 510 vertically from the top to the bottom.
  • FIG. 14 is a perspective view showing another embodiment of one end 61 of the first and second terminal frames 60 and 70, and the electrode terminal 62 and the first terminal coupling part 501.
  • one end portion 601 and the electrode terminal portion 602 of the first and second terminal frames 60 and 70 may be formed in the first and second coupling grooves 501a of the first terminal coupling portion 501. 501b) to fit laterally horizontally to the side.
  • the first and second terminals 601 and the electrode terminal 602 of the first and second terminal frames 60 and 70 are horizontally coupled to the side of the first and second terminals of the first coupling portion 501
  • the coupling grooves 501a and 501b will be described in more detail below.
  • the first terminal coupling part 501 includes first and second coupling grooves 501a and 501b, and the first coupling groove 501a is one end of the first terminal frame. It is intended to be coupled with the portion 601.
  • the second coupling groove 501b is horizontally formed on the side surface of the first coupling groove 501a to be coupled to the electrode terminal portion 602 of the first terminal frame to the side of the horizontal side.
  • a second terminal coupling part 502 is formed in a lower layer under the first terminal coupling part 501.
  • the second terminal coupling part 502 includes first and second coupling grooves (not shown), and the first coupling groove (not shown) is one end of the second terminal frame (not shown). It is intended to be combined with).
  • the second coupling groove (not shown) is formed horizontally on the side of the first coupling groove (not shown) so as to be horizontally coupled to the electrode terminal portion (not shown) of the second terminal frame.
  • First adhesive 100 may be provided to attach the components disclosed above.
  • a second adhesive 110 may be provided between the second terminal frame 70, the second heat dissipation fin 40, the second heat spreader 90, and the PTC device 20 to attach the disclosed components. Can be.
  • a plurality of penetration holes 81 and 91 penetrate the first and second thermal diffusion plates 80 and 90 so that the first and second adhesives 100 and 110 penetrate. ) May be formed.
  • the first and second adhesives 100 and 110 may be formed by the first and second thermal diffusion plates 80. It penetrates and attaches into the penetration holes 81 and 91 of 90.
  • the first and second adhesives 100 and 110 penetrate through the plurality of penetration holes 81 and 91 and attach the first and second thermal diffusion plates 80 and 90 to the PTC element 20.
  • the adhesive strength between the PTC device 20 and the first and second thermal diffusion plates 80 and 90 may be further increased.
  • the electrothermal heater device 10 includes a plurality of PTC elements 20, and First and second terminal frames 60 having the first and second heat dissipation fins 30 and 40, the PTC guide portion 50 including the terminal coupling portion 51, and the electrode terminal portions 62 and 72; 70) and the first and second thermal diffusion plates 80 and 90.
  • the PTC elements 20 are coupled to a plurality of holes formed in the PTC guide part 50, respectively, and a first heat diffusion plate 80 is provided on the PTC elements 20.
  • a first adhesive 100 is attached between the PTC devices 20 and the first heat diffusion plate 80 to attach the PTC devices 20 and the first heat diffusion plate 80.
  • the first adhesive 100 penetrates through a plurality of penetration holes 81 formed in the first thermal diffusion plate 80 and is attached to the PTC devices 20.
  • a first heat dissipation fin 30 is provided on the first heat diffusion plate 80.
  • a first adhesive 100 is provided between the first heat diffusion plate 80 and the first heat dissipation fin 30, and the first heat diffusion plate 80 and the first heat dissipation plate are formed by the first adhesive 100. Attach the heat radiation fins 30.
  • first terminal frame 60 is covered with an upper portion of the first heat dissipation fin 30.
  • a first adhesive 100 is provided between the first heat dissipation fin 30 and the first terminal frame 60, and the first heat dissipation fin 30 and the first agent are formed by the first adhesive 100. 1 Attach the terminal frame (60).
  • One end portion 61 and the electrode terminal portion 62 formed on the first terminal frame 60 are coupled from the top to the bottom and perpendicular to the first terminal coupling portion 51a formed at the end of the PTC guide portion 50. It is fixed by fitting.
  • one end 61 of the first terminal frame 60 is vertically coupled from the top to the bottom of the first coupling groove 500 of the first terminal coupling part 51a, and the electrode of the first terminal frame 60 is connected.
  • the terminal portion 62 is vertically coupled from the top to the bottom of the second coupling groove 510 of the first terminal coupling portion 51a.
  • the fixing protrusion 61a provided at one end 61 of the first terminal frame 60 is coupled to the first coupling groove 500 and at the same time the first terminal frame 60 is fixed by the fixing protrusion.
  • the first terminal coupler 51a is fixedly supported.
  • the second adhesive 110 penetrates into the plurality of penetration holes 91 formed in the second thermal diffusion plate 90 and is attached to the PTC devices 20.
  • a second heat dissipation fin 40 is provided below the second heat diffusion plate 90.
  • a second adhesive 110 is provided between the second heat diffusion plate 90 and the second heat dissipation fin 40, and the second heat diffusion plate 90 and the second heat diffusion plate are formed by the second adhesive 110. Attach the heat radiation fins 40.
  • the second terminal frame 70 is provided to cover the lower portion of the second heat dissipation fin 40.
  • a first adhesive 100 is provided between the second heat dissipation fin 40 and the second terminal frame, and the second heat dissipation fin 40 and the second terminal frame are formed by the second adhesive 110. Attach (70).
  • One end portion 61 and the electrode terminal portion 62 formed on the second terminal frame are simultaneously fixed to the second terminal coupling portion 51b formed at the end of the PTC guide portion 50 from the top to the bottom.
  • one end 71 of the second terminal frame 70 is vertically coupled to the first coupling groove 500 of the second terminal coupling portion 51b, and the electrode of the second terminal frame 70 is vertically coupled.
  • the terminal portion 72 is vertically coupled from the top to the bottom of the second coupling groove 510 of the second terminal coupling portion 51b.
  • the fixing protrusion 71a provided at one end 71 of the second terminal frame 70 is coupled to the first coupling groove 500 and at the same time, the second terminal frame is fixed by the fixing protrusion 71a. 70 is fixedly supported by the second terminal coupling portion 51b.
  • the PTC elements 20 As such, as shown in FIGS. 7 and 11, power is supplied to the PTC elements 20 through the electrode terminal part 62 via an external power source to the assembled electric heater device 10 (shown in FIG. 1). Supply.
  • the PTC devices 20 rise to a constant temperature and heat generated by the PTC devices 20 is transferred to the first and second heat sink fins 30 and 40.
  • the first and second heat dissipation fins 30 and 40 directly heat air in the vicinity of a heater core installed in a case of an air conditioning apparatus, which is an air conditioning and heating system of an automobile. At the same time, the heated air may increase the temperature of the vehicle interior from the initial driving of the automobile engine to the normal driving.
  • the conventional electric heater device does not have a separate device for supporting or fixing a power terminal (not shown) provided in a pair of frames (not shown), so that the power terminal is easily damaged or bent.
  • This has the disadvantage of increasing the defective rate and lowering the reliability.
  • one end 61 and 71 and the electrode terminal 62 provided in the first and second terminal frames 60 and 70 at the ends of the PTC guide unit 50 By combining the first and second terminal coupling portions 51 coupled to the 72), damage to one end 61 and the electrode terminal portion 62 of the first and second terminal frames 60 and 70 is prevented. As well as preventing and supporting fixing, as well as further improving the electrical conductivity and thermal conductivity of the electrode terminal portion 62, the defect rate of the product may be lowered, thereby improving the reliability of the product.

Abstract

Various embodiments relating to an electric heating device equipped in a vehicle are described. An electric heating device according to one embodiment can comprise: a heat dissipation fin; a PTC guide unit positioned on one side of the heat dissipation fin; a terminal frame having an electrode terminal unit on one end part thereof and covering an outer side of the heat dissipation fin; and a PTC device supported by the PTC guide unit, wherein one end part of the PTC guide unit may have a terminal connection part coupled to the electrode terminal part. Other various embodiments are also possible.

Description

전열 히터 장치Electrothermal heater
본 발명은 자동차에 사용되는 전열 히터 장치에 관한 것이다.The present invention relates to an electrothermal heater device for use in automobiles.
일반적으로, 정특성 서미스터(Positive Temperature Coefficient : PTC, 이하 ' PTC 소자 ' 라고함 ) 소자는 퀴리온도 이상에서 급격하게 전기 저항이 상승하는 특성을 갖으며, 이로 인하여 전압을 인가하면 주위온도와 평행을 이루어 정특성 서미스터가 일정온도가 되는 자기온도 제어기능이 있다.In general, a positive temperature thermistor (PTC) element has a characteristic of rapidly increasing electrical resistance above a Curie temperature. Therefore, when a voltage is applied, it is parallel to the ambient temperature. Thus, there is a magnetic temperature control function in which the static thermistor becomes a constant temperature.
상기의 기능을 이용하여 근자에는 고효율 발열체로써 적용분야를 넓혀가고 있으며, 적어도 하나 이상의 정특성 서미스터와, 상기 정특성 서미스터에서 발생되는 열을 방열할 수 있도록 금속판재인 방열핀을 접합시킨 전열 히터 장치가 공조기용 열원으로써 이용되고 있다. By utilizing the above functions, in recent years, the field of application as a high-efficiency heating element has been widened. At least one static thermistor and an electrothermal heater device in which heat dissipation fins, which are metal plates, are bonded to dissipate heat generated from the static thermistor are air conditioners. It is used as a heat source for molten metal.
상술한 전열 히터 장치 중 차량에 이용되는 전열 히터 장치는 일반적으로 자동차의 초기 예열 냉난방시스템이나, 하이브리드 또는 연료전지 차 등의 엔진 열을 내부 공조 열원으로써 이용하기 힘든 경우에 주로 적용될 수 있다.The above-described heat transfer heater apparatus used in a vehicle may be mainly applied to a case where it is difficult to use engine heat, such as an initial preheating / heating system of an automobile or a hybrid or fuel cell vehicle, as an internal air conditioning heat source.
통상의 전열 히터 장치는 복수개의 방열핀과, 복수의 PTC 소자들과 상기 PTC 소자들에 전원을 인가하기 위한 한쌍의 프레임들 등을 포함해서 구성된다. A typical electrothermal heater device includes a plurality of heat radiation fins, a plurality of PTC elements, a pair of frames for applying power to the PTC elements, and the like.
상기 전원 단자는 외부 전원을 PTC 소자에 공급하는 구성이나, 상술한 전원 단자의 전기적 접촉이 불량할 경우 스파크 등으로 인한 화재 또는 단전으로 인해 전열히터가 재 기능을 발휘하지 못하는 문제 요인이 될 수 있다.The power supply terminal may be a component that supplies external power to the PTC device, or when the electrical contact of the power supply terminal described above is poor, it may be a problem that the electric heater does not function again due to a fire or power failure due to a spark or the like. .
반면에 상술한 문제를 해결하기 위해 별도의 수단을 구비할 경우 구조가 복잡해지고, 이로 인해 생산성이 저하되는 문제가 발생할 수 있다. 그 외에도 가벼운 무게가 요구되는 차량용 전열 히터에 있어서, 무게나 부피가 커지는 등의 문제도 발생할 수 있다.On the other hand, when a separate means is provided to solve the above-described problem, the structure becomes complicated, which may cause a problem that productivity is lowered. In addition, in a vehicle electric heater that requires a light weight, problems such as weight or volume may increase.
다시 말해, 상기 전원 단자가 파손될 경우 전열히터뿐 아니라 그 전열히터를 채용하는 차량의 안정성과 신뢰성에 큰 문제가 될 수 있고, 이를 해소하기 위한 종래 기술들은 복잡한 구조, 부피 및 무게가 증가되는 등의 문제가 있다.In other words, if the power terminal is damaged, it may be a big problem not only for the electric heater but also for the stability and reliability of the vehicle employing the electric heater, and the related arts for solving the problem may be complicated structures, volumes, and weights. there is a problem.
본 발명은 PTC 가이드부의 끝단에 제 1, 2 터미널 프레임에 구비된 전극 단자부와 결합되는 단자 결합부를 일체로 구성함으로써, 제 1, 2 터미널 프레임의 전극 단자부의 파손을 방지 및 보호함은 물론 상, 하/ 좌, 우 방향으로 지지함과 동시에 고정시키고, 이로 인해 전극 단자부의 전기 도정성 및 열전도를 더욱 향상시킬 뿐만 아니라, 제품의 불량률을 저하시켜 신뢰성을 향상시킬 수 있도록 한 전열 히터 장치를 제공하는데 있다.The present invention integrally constitutes a terminal coupling portion coupled to the electrode terminal portions provided in the first and second terminal frames at the ends of the PTC guide portion, thereby preventing and protecting the electrode terminal portions of the first and second terminal frames. Supporting in the down / left and right direction and fixing at the same time, thereby providing an electrothermal heater device that not only improves the electrical conductivity and thermal conductivity of the electrode terminal portion, but also reduces the defective rate of the product to improve reliability. have.
더불어, 본 발명은 PTC 가이드부의 단자 결합부에 제 1, 2 터미널 프레임에 구비된 일단부 및 전극 단자부를 결합함으로써, 제 1, 2 터미널 프레임의 휨 및 파손을 방지함은 물론 방열핀 보호기능을 더욱 향상시킬 수 있도록 한 전열 히터 장치를 제공하는데 있다.In addition, the present invention by coupling the one end portion and the electrode terminal portion provided in the first and second terminal frames to the terminal coupling portion of the PTC guide portion, to prevent the bending and damage of the first and second terminal frame as well as to further protect the heat radiation fins. It is to provide an electrothermal heater device that can be improved.
또한, 본 발명은 제 1, 2 열확산판에 접착제를 침투시키는 다수개의 침투홀을 형성함으로써, PTC 소자와 제 1, 2 열확산판의 접착 강도를 증가시킬 수 있도록 한 전열 히터 장치를 제공하는데 있다.In addition, the present invention is to provide an electrothermal heater apparatus that can increase the adhesive strength of the PTC element and the first and second heat diffusion plates by forming a plurality of penetration holes through which the adhesive penetrates the first and second heat diffusion plates.
본 발명의 다양한 실시예에 따르면, 방열핀;According to various embodiments of the present invention, a heat dissipation fin;
상기 방열핀의 일면에 위치된 PTC 가이드부;A PTC guide part located on one surface of the heat dissipation fins;
일단부에 전극 단자부를 구비하고, 상기 방열핀의 외측을 덮는 터미널 프레임; 및A terminal frame having an electrode terminal portion at one end and covering an outer side of the heat dissipation fin; And
상기 PTC 가이드부에 의해 지지되는 PTC 소자를 포함하며,A PTC element supported by the PTC guide unit,
상기 PTC 가이드부의 일단부에는 상기 전극 단자부와 결합되는 단자 결합부를 구비할 수 있다.One end of the PTC guide portion may be provided with a terminal coupling portion coupled to the electrode terminal portion.
본 발명의 다양한 실시예에 따르면, 전열 히터 장치에 있어서,According to various embodiments of the present invention, in an electrothermal heater apparatus,
상호 대칭되게 배치되는 제 1, 2 방열핀;First and second heat dissipation fins disposed symmetrically with each other;
상기 제 1, 2 방열핀들의 사이에 배치되며 일측 끝단에 단자 결합부를 구비한 PTC 가이드부;A PTC guide part disposed between the first and second heat sink fins and having a terminal coupling part at one end thereof;
상기 제 1, 2 방열핀들 사이에 배치되도록 상기 PTC 가이드부에 의해 지지되는 PTC 소자; 및A PTC element supported by the PTC guide part so as to be disposed between the first and second heat sink fins; And
일단부에 전극 단자부를 구비하고 상기 제 1, 2 방열핀의 외측을 덮는 제 1, 2 터미널 프레임들을 포함하며, A first terminal frame having an electrode terminal portion at one end and covering the outside of the first and second heat dissipation fins,
상기 전극 단자부들은 상기 단자 결합부와 결합될 수 있다.The electrode terminal parts may be combined with the terminal coupling part.
본 발명의 다양한 실시예 들에 따르면, According to various embodiments of the present invention,
PTC 가이드부에 제 1, 2 터미널 프레임에 구비된 일단부 및 전극 단자부와 결합되는 단자 결합부를 일체로 구성하여 제 1, 2 터미널 프레임의 전극 단자부의 파손을 방지 및 보호함은 물론 상, 하/ 좌, 우 방향으로 지지함과 동시에 고정시키고, 이로인해 전극 단자부의 전기 도정성 및 열전도를 더욱 향상시킬 뿐만 아니라, 제품의 불량률을 저하시키고, 이로인해 제품의 신뢰성을 향상시킬 수 있는 효과가 있다.One end of the first and second terminal frames and a terminal coupling part coupled to the electrode terminal part are integrally formed in the PTC guide part to prevent and protect the electrode terminal part of the first and second terminal frames, as well as to protect the upper and lower parts. While supporting in the left and right directions and being fixed at the same time, it not only improves the electrical conductivity and thermal conductivity of the electrode terminal portion, but also reduces the defective rate of the product, thereby improving the reliability of the product.
더불어, 제 1, 2 터미널 프레임의 휨 및 파손을 방지함은 물론 방열핀 보호기능을 더욱 향상시킬 수 있다.In addition, it is possible to prevent the bending and damage of the first and second terminal frame as well as to further improve the heat radiation fin protection function.
추가적으로, 제 1, 2 열확산판에 접착제를 침투시키는 다수개의 침투홀을 형성하여 PTC 소자와 제 1, 2 열확산판의 접착 강도를 증가시킬 수 있는 잇점이 있다.In addition, it is advantageous to increase the adhesive strength between the PTC element and the first and second thermal diffusion plates by forming a plurality of penetration holes penetrating the adhesive into the first and second thermal diffusion plates.
도 1은 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성을 나타낸 분해 사시도.1 is an exploded perspective view showing the configuration of a heat transfer heater device according to an embodiment of the present invention.
도 2는 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성 중 제 1, 2 터미널 프레임을 나타낸 사시도.Figure 2 is a perspective view showing the first and second terminal frames of the configuration of the electrothermal heater device according to an embodiment of the present invention.
도 3은 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성 중 제 1, 2 터미널 프레임에 구비된 일단부 및 전극 단자부를 나타낸 확대 사시도.Figure 3 is an enlarged perspective view showing one end portion and the electrode terminal portion provided in the first and second terminal frames of the configuration of the electrothermal heater device according to an embodiment of the present invention.
도 4는 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성 중 제 1, 2 터미널 프레임에 구비된 일단부 및 전극 단자부를 나타낸 측면도.Figure 4 is a side view showing one end portion and the electrode terminal portion provided in the first and second terminal frames of the configuration of the electrothermal heater device according to an embodiment of the present invention.
도 5는 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성 중 PTC 가이드부를 나타낸 사시도.Figure 5 is a perspective view showing a PTC guide portion of the configuration of the heat transfer heater apparatus according to an embodiment of the present invention.
도 6은 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성 중 PTC 가이드부에 구비된 단자 결합부를 나타낸 확대 사시도.Figure 6 is an enlarged perspective view showing the terminal coupling portion provided in the PTC guide portion of the configuration of the electrothermal heater device according to an embodiment of the present invention.
도 7은 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 결합 상태를 나타낸 사시도.Figure 7 is a perspective view showing a coupling state of the heat transfer apparatus according to an embodiment of the present invention.
도 8은 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성 중 제 1, 2 터미널 프레임의 일단부 및 전극 단자부가 단자 결합부에 결합된 상태를 나타낸 사시도.8 is a perspective view illustrating a state in which one end of the first and second terminal frames and the electrode terminal portion are coupled to the terminal coupling portion of the electrothermal heater apparatus according to the preferred embodiment of the present invention.
도 9는 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성 중 제 1, 2 터미널 프레임의 일단부 및 전극 단자부가 단자 결합부에 결합된 상태를 나타낸 측면도.9 is a side view showing a state in which one end and the electrode terminal portion of the first and second terminal frames are coupled to the terminal coupling portion of the electric heater apparatus according to an embodiment of the present invention.
도 10는 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성 중 제 1, 2 터미널 프레임의 일단부 및 전극 단자부가 단자 결합부에 결합된 상태를 나타낸 정면도.10 is a front view showing a state in which one end of the first and second terminal frames and the electrode terminal portion are coupled to the terminal coupling portion of the electrothermal heater device according to an embodiment of the present invention.
도 11은 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 동작 상태를 나타낸 측단면도.Figure 11 is a side cross-sectional view showing an operating state of the electrothermal heater device according to an embodiment of the present invention.
도 12는 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성 중 제 1, 2 열확산판을 나타낸 사시도.12 is a perspective view showing the first and second thermal diffusion plates of the configuration of the electrothermal heater device according to an embodiment of the present invention.
도 13a는 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성 중 제 1, 2 열확산판의 다수의 침투홀에 제 1, 2 접착제가 침투된 상태를 측단면도.Figure 13a is a side cross-sectional view showing a state in which the first and the second adhesive penetrates the plurality of penetration holes of the first and second heat diffusion plates of the configuration of the electrothermal heater apparatus according to an embodiment of the present invention.
도 13b는 도 13a의 A부 확대 측단면도.Fig. 13B is an enlarged side sectional view of portion A of Fig. 13A;
도 14는 본 발명의 바람직한 일 실시예에 따른 전열 히터 장치의 구성 중 제 1 단자 결합부에 제 1 터미널 프레임의 전극 단자부가 수평으로 결합된 상태를 사시도.14 is a perspective view illustrating a state in which the electrode terminal portion of the first terminal frame is horizontally coupled to the first terminal coupling portion of the electrothermal heater apparatus according to the exemplary embodiment of the present invention.
본 발명의 다양한 실시 예들에서 사용되는 용어에 대해 간략히 설명하고, 본 발명의 다양한 실시 예들에 대해 구체적으로 설명하기로 한다. Terms used in various embodiments of the present invention will be briefly described, and various embodiments of the present invention will be described in detail.
본 발명의 다양한 실시 예들에서 사용되는 용어는 본 발명의 다양한 실시 예들에서의 기능을 고려하면서 가능한 현재 널리 사용되는 일반적인 용어들을 선택하였으나, 이는 당 분야에 종사하는 기술자의 의도 또는 판례, 새로운 기술의 출현 등에 따라 달라질 수 있다. 또한, 특정한 경우는 출원인이 임의로 선정한 용어도 있으며, 이 경우 해당되는 발명의 다양한 실시 예들의 설명 부분에서 상세히 그 의미를 기재할 것이다. 따라서 본 발명의 다양한 실시 예들에서 사용되는 용어는 단순한 용어의 명칭이 아닌, 그 용어가 가지는 의미와 본 발명의 다양한 실시 예들의 전반에 걸친 내용을 토대로 정의되어야 한다. The terminology used in the various embodiments of the present invention selected general terms widely used as possible in consideration of the functions in the various embodiments of the present invention, but this is the intention or precedent of the person skilled in the art, the emergence of new technology And so on. In addition, in certain cases, there is a term arbitrarily selected by the applicant, and in this case, the meaning will be described in detail in the description of various embodiments of the present invention. Therefore, terms used in various embodiments of the present disclosure should be defined based on the meanings of the terms and the contents throughout the various embodiments of the present disclosure, rather than merely names of the terms.
또한, 제1, 제2 등과 같이 서수를 포함하는 용어는 다양한 구성요소들을 설명하는데 사용될 수 있지만, 상기 구성요소들은 상기 용어들에 의해 한정되지는 않는다. 상기 용어들은 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로만 사용된다. 예를 들어, 본 발명의 권리 범위를 벗어나지 않으면서 제1 구성요소는 제2 구성요소로 명명될 수 있고, 유사하게 제2 구성요소도 제1 구성요소로 명명될 수 있다. In addition, terms including ordinal numbers such as first and second may be used to describe various components, but the components are not limited by the terms. The terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, the first component may be referred to as the second component, and similarly, the second component may also be referred to as the first component.
여기서, 본 발명의 다양한 실시예에 따른 전열 히터 장치(10; 도 1에 도시됨)에 대해서 설명하기로 한다. 먼저, 본 발명의 실시 예에 따른 상기 전열 히터 장치(10; 도 1에 도시됨)의 적용예로는, 냉,난방 시스템을 적용하는 모든 장치를 비롯하여, 자동차, 냉장고, 에어컨, 온풍기, 오디오, 세탁기, 공기 청청기 및 발열 히터를 포함할 수 있다. 또한, 본 발명의 다양한 실시예에 다른 전열 히터 장치는 전술한 기기들에 한정되지 않음은 당업자에게 자명하다.Here, the heat transfer apparatus 10 (shown in FIG. 1) according to various embodiments of the present disclosure will be described. First, application examples of the electric heater apparatus 10 (shown in FIG. 1) according to an embodiment of the present invention, including all devices that apply the cooling, heating system, car, refrigerator, air conditioner, hot air heater, audio, It may include a washing machine, an air cleaner and a heating heater. In addition, it is apparent to those skilled in the art that the electrothermal heater apparatus according to various embodiments of the present invention is not limited to the above-described devices.
이하에서는 본 발명의 다양한 실시예에 따른 전열 히터 장치에 대해서 구체적으로 설명하기로 한다Hereinafter, a heat transfer apparatus according to various embodiments of the present disclosure will be described in detail.
먼저, 도 1은 본 발명에 따른 전열 히터 장치(10)의 구성을 나타낸 분해 사시도 이다.First, Figure 1 is an exploded perspective view showing the configuration of the electrothermal heater device 10 according to the present invention.
도 1를 참조하여, 상기 전열 히터 장치(10)는 다수의 PTC 소자(20)와, 제 1, 2 방열핀(30)(40)과, PTC 가이드부(50)와, 제 1, 2 터미널 프레임(60)(70)과, 제 1, 2 열확산판(80)(90)를 포함한다. 상기 PTC 소자(20)는 정특성 서미스터 소자로 이루어 지고, 전압을 인가하면 주위온도와 평행을 이루어 상기 정특성 서미스터가 일정온도가 되는 자기온도 제어기능을 할 수 있도록 상기 PTC 가이드부(50)에 구비될 수 있다.Referring to FIG. 1, the electrothermal heater apparatus 10 includes a plurality of PTC elements 20, first and second heat dissipation fins 30 and 40, PTC guide units 50, and first and second terminal frames. 60 and 70, and the first and second thermal diffusion plates 80 and 90 are included. The PTC element 20 is composed of a positive characteristic thermistor element, and when a voltage is applied, the PTC element 20 is in parallel with the ambient temperature, so that the PTC characteristic unit has a magnetic temperature control function such that the positive characteristic thermistor becomes a constant temperature. It may be provided.
상기 제 1, 2 방열핀(30)(40)은 상기 PTC 소자(20)들의 열을 전달 받아 발열할 수 있도록 상기 PTC 소자(20)들을 중심으로 상호 대칭되게 배치될 수 있다.The first and second heat dissipation fins 30 and 40 may be arranged symmetrically with respect to the PTC elements 20 so as to generate heat by receiving heat from the PTC elements 20.
상기 PTC 가이드부(50)는 상기 PTC 소자(20)들을 구비함과 아울러 지지하도록 상기 제 1, 2 방열핀(30)(40)들의 사이에 구비될 수 있다.The PTC guide unit 50 may be provided between the first and second heat dissipation fins 30 and 40 to support and support the PTC elements 20.
상기 제 1, 2 터미널 프레임(60)(70)은 상기 제 1, 2 방열핀(30)(40)을 보호하도록 상기 제 1, 2 방열핀(30)(40)의 외측을 덮는다.The first and second terminal frames 60 and 70 cover the outside of the first and second heat dissipation fins 30 and 40 to protect the first and second heat dissipation fins 30 and 40.
더불어, 상기 제 1, 2 터미널 프레임(60)(70)의 일단부(61)에는 외부 전원과 전기적으로 연결되어 상기 PTC 소자(20)들에 전원을 공급하고, 후술하는 단자 결합부(51)와 결합됨과 아울러 고정되도록 전극 단자부(62)가 구비될 수 있다.In addition, one end portion 61 of the first and second terminal frames 60 and 70 is electrically connected to an external power source to supply power to the PTC elements 20, and a terminal coupling part 51 to be described later. The electrode terminal part 62 may be provided to be coupled to and fixed.
상기 제 1, 2 열확산판(80)(90)는 상기 제 1, 2 방열핀(30)(40)을 보호함과 아울러 지지하도록 상기 제 1, 2방열핀(30)(40)과 상기 PTC 소자(20)의 사이에 구비될 수 있다. The first and second heat spreader plates 80 and 90 may protect the first and second heat dissipation fins 30 and 40 and support the first and second heat dissipation fins 30 and 40 and the PTC element. 20) may be provided between.
이와 같이, 상기 PTC 가이드부(50)의 일단에는 상기 제 1, 2 터미널 프레임(60)(70)의 일단부(61) 및 상기 전극 단자부(62)들과 결합되도록 단자 결합부(51)가 일체로 구비됨으로써, 제 1, 2 터미널 프레임(60)(70)의 전극 단자부(62)를 상, 하/ 좌, 우 방향으로 지지함과 동시에 고정시키고, 이로 인해 전극 단자부(62)의 파손을 방지함은 물론 보호하고, 더불어 전극 단자부(62)의 전기 도정성 및 열전도를 더욱 향상시킬 뿐만 아니라, 제품의 불량률을 저하시키고, 이로인해 제품의 신뢰성을 향상시킬 수 있다. 더불어, 상기 제 1, 2 터미널 프레임(60)(70)의 휨 및 파손을 방지할 뿐만 아니라, 상기 제 1, 2 터미널 프레임(60)(70)은 제 1, 2 방열핀(30)(40)을 감싸고 있으므로 상기 제 1, 2 방열핀(30)(40) 보호 기능을 더욱 향상시킬 수 있다. 즉, 상기 전극 단자부(62)는 상기 PTC가이드부(50)에 일체로 형성된 단자 결합부(51)에 삽입, 고정됨으로써 단순한 구조로 조립이 용이하고, 변형이 최소화됨으로써 안정적인 전기 접촉 상태를 지속적으로 유지할 수 있다.As such, the terminal coupling part 51 is coupled to one end of the first and second terminal frames 60 and 70 and the electrode terminal part 62 at one end of the PTC guide part 50. By being integrally provided, the electrode terminal portions 62 of the first and second terminal frames 60 and 70 are supported in the up, down, left and right directions and fixed at the same time, thereby preventing damage to the electrode terminal portions 62. In addition to preventing and protecting, in addition to further improving the electrical conductivity and thermal conductivity of the electrode terminal portion 62, the defective rate of the product can be lowered, thereby improving the reliability of the product. In addition, the first and second terminal frames 60 and 70 not only prevent bending and damage, but also the first and second terminal frames 60 and 70 may include first and second heat dissipation fins 30 and 40. Since it surrounds the first, second heat radiation fins 30, 40 can further improve the protection function. That is, the electrode terminal portion 62 is inserted into and fixed to the terminal coupling portion 51 integrally formed in the PTC guide portion 50, so that the electrode terminal portion 62 can be easily assembled in a simple structure and the deformation is minimized, thereby maintaining a stable electrical contact state. I can keep it.
또한, 상기 제 1, 2 터미널 프레임(60)(70)을 좀 더 구체적으로 설명하면, 다음과 같다.In addition, the first and second terminal frames 60 and 70 will be described in more detail as follows.
먼저, 도 2는 본 발명에 따른 전열 히터 장치(10)의 구성 중 제 1, 2 터미널 프레임(60)(70)을 나타낸 사시도 이고, 도 3은 본 발명에 따른 전열 히터 장치의 구성 중 제 1, 2 터미널 프레임(60)(70)에 구비된 일단부(61) 및 전극 단자부(62)를 나타낸 확대 사시도 이며, 도 4는 본 발명에 따른 전열 히터 장치의 구성 중 제 1, 2 터미널 프레임(60)(70)에 구비된 일단부(61) 및 전극 단자부(62)를 나타낸 확대 측면도 이다.First, FIG. 2 is a perspective view showing first and second terminal frames 60 and 70 among the configurations of the electrothermal heater apparatus 10 according to the present invention, and FIG. 3 is the first of the configurations of the electrothermal heater apparatus according to the present invention. 4 is an enlarged perspective view illustrating one end portion 61 and an electrode terminal portion 62 provided in the two terminal frames 60 and 70, and FIG. 4 is a view of the first and second terminal frames of the electric heater apparatus according to the present invention. It is an enlarged side view which shows the one end part 61 and the electrode terminal part 62 with which 60 and 70 were provided.
도 2 내지 도 4를 참조하여, 상기 제 1, 2 터미널 프레임(60)(70)의 일단부(61)에는 상기 제 1, 2 단자 결합부(51)의 제 1 결합홈(500)에 결합됨과 아울러 지지 고정될 수 있도록 적어도 하나의 고정 돌기(61a)(71a)가 돌출 형성되어 있다.2 to 4, one end portion 61 of the first and second terminal frames 60 and 70 is coupled to the first coupling groove 500 of the first and second terminal coupling portions 51. At least one fixing protrusion (61a) (71a) is formed to protrude and to be supported and fixed.
즉, 상기 고정 돌기(61a)(71a)들은 상기 제 1, 2 터미널 프레임(60)(70)의 일단부(61)의 양측에 돌출 형성되어 있으므로, 상기 고정 돌기(61a)(71a)들은 상기 제 1, 2 단자 결합부(51)에 형성된 제 1 결합홈(500)에 결합됨과 동시에 끼워 고정된다.That is, since the fixing protrusions 61a and 71a are formed to protrude on both sides of the one end portion 61 of the first and second terminal frames 60 and 70, the fixing protrusions 61a and 71a are the same. The first coupling groove 500 formed in the first and second terminal coupling parts 51 is coupled to and fixed at the same time.
다시 말해, 상기 제 1 결합홈(500)의 폭은 돌출된 상기 고정 돌기(61a)(71a)의 폭보다 작게 형성되어 있으므로, 상기 고정 돌기(61a)(71a)를 상기 제 1 결합홈(500)에 밀어서 억지 끼움으로 결합시킨다. 이때, 상기 고정 돌기(61a)(71a)는 상기 제 1 결합홈(500)에 결합됨과 동시에 바로 고정되어 지지된다.In other words, since the width of the first coupling groove 500 is smaller than the width of the fixing protrusions 61a and 71a that protrude, the fixing protrusions 61a and 71a may be formed in the first coupling groove 500. ) To force the fit. In this case, the fixing protrusions 61a and 71a are directly fixed to and supported by the first coupling groove 500.
또한, 상기 단자 결합부(51)를 좀 더 구체적으로 설명하면, 다음과 같다.In addition, the terminal coupling unit 51 will be described in more detail as follows.
먼저, 도 5는 본 발명에 따른 전열 히터 장치(10; 도 2에 도시됨)의 구성 중 PTC 가이드부(50)를 나타낸 사시도 이고, 도 6은 본 발명에 따른 전열 히터 장치의 구성 중 PTC 가이드부(50)에 구비된 단자 결합부(51)를 나타낸 확대 사시도 이다.First, Figure 5 is a perspective view showing a PTC guide portion 50 of the configuration of the electric heater device 10 (shown in Figure 2) according to the present invention, Figure 6 is a PTC guide of the configuration of the electrothermal heater device according to the invention An enlarged perspective view showing the terminal coupling part 51 provided in the part 50.
도 5 및 도 6을 참조하여, 상기 단자 결합부(51)는 제 1, 2 단자 결합부(51)를 포함하고, 상기 제 1 단자 결합부(51a)는 상기 제 1 터미널 프레임(60)의 일단부(61) 및 상기 전극 단자부(62)와 결합되도록 상기 PTC 가이드부(50)의 끝단에 일체로 구비되어 있다.5 and 6, the terminal coupling part 51 includes first and second terminal coupling parts 51, and the first terminal coupling part 51a of the first terminal frame 60. It is integrally provided at the end of the PTC guide portion 50 to be coupled to one end portion 61 and the electrode terminal portion 62.
상기 제 2 단자 결합부(51b)는 상기 제 2 터미널 프레임(70)의 일단부(61) 및 상기 전극 단자부(62)와 결합되도록 상기 제 1 단자 결합부(51a)의 이웃한 위치에 구비되어 있다.The second terminal coupling part 51b is provided at a position adjacent to the first terminal coupling part 51a to be coupled to one end 61 of the second terminal frame 70 and the electrode terminal part 62. have.
즉, 10과 같이, 상기 제 1, 2 단자 결합부(51a)(51b)는 상기 PTC 가이드부(50)를 중심으로 상호 대칭되게 구비되어 있다.That is, as shown in 10, the first and second terminal coupling parts 51a and 51b are provided symmetrically with respect to the PTC guide part 50.
더불어, 상기 제 1단자 결합부(51a)는 제 1, 2 결합홈(500)(510)을 포함하고, 상기 제 1 결합홈(500)은 상기 제 1 터미널 프레임(60)의 일단부(61)와 결합되도록 되어 있다.In addition, the first terminal coupling part 51a includes first and second coupling grooves 500 and 510, and the first coupling groove 500 is one end 61 of the first terminal frame 60. It is intended to be combined with).
상기 제 2 결합홈(510)은 상기 제 1 터미널 프레임(60)의 전극 단자부(62)와 결합되도록 상기 제 1 결합홈(500)의 이웃한 위치에 형성되어 있다.The second coupling groove 510 is formed at a position adjacent to the first coupling groove 500 to be coupled to the electrode terminal portion 62 of the first terminal frame 60.
상기 제 1, 2 결합홈(500)(510)은 ' L '자 형상의 결합홈으로 이루어질 수 있다.The first and second coupling grooves 500 and 510 may be formed as coupling grooves having an 'L' shape.
또한, 상기 제 2단자 결합부(51)는 제 1, 2 결합홈(500)(510)을 포함하고, 상기 제 1 결합홈(500)은 상기 제 2 터미널 프레임의 일단부(61)와 결합되도록 되어 있다.In addition, the second terminal coupling part 51 includes first and second coupling grooves 500 and 510, and the first coupling groove 500 is coupled to one end 61 of the second terminal frame. It is supposed to be.
상기 제 2 결합홈(510)은 상기 제 2 터미널 프레임의 전극 단자부(62)와 결합되도록 상기 제 1 결합홈(500)의 이웃한 위치에 형성되어 잇다.The second coupling groove 510 is formed at a position adjacent to the first coupling groove 500 to be coupled to the electrode terminal portion 62 of the second terminal frame.
마찬가지로, 상기 제 1, 2 결합홈(500)(510)은 ' L '자 형상의 결합홈으로 이루어진다.Similarly, the first and second coupling grooves 500 and 510 are formed of coupling grooves having an 'L' shape.
즉, 상기 제 1, 2 터미널 프레임(60)(70)의 일단부(61)(71) 및 전극 단자부(62)(72)는 상기 제 1, 2 단자 결합부(51)의 상기 제 1, 2 결합홈(500)(510)들에 수직으로 위에서 아래로 끼워 결합된다. That is, one ends 61, 71 and electrode terminal parts 62, 72 of the first and second terminal frames 60, 70 may be formed of the first, second terminal coupling parts 51 of the first, second, and second terminal frames 60, 70. 2 is coupled to the coupling grooves 500 and 510 vertically from the top to the bottom.
또한, 도 14는 상기 제 1, 2 터미널 프레임(60)(70)의 일단부(61) 및 전극 단자부(62)와 제 1 단자 결합부(501)의 다른 실시예를 나타낸 사사도 이다.14 is a perspective view showing another embodiment of one end 61 of the first and second terminal frames 60 and 70, and the electrode terminal 62 and the first terminal coupling part 501.
도 14와 같이, 상기 제 1, 2 터미널 프레임(60)(70)의 일단부(601) 및 전극 단자부(602)는 상기 제 1단자 결합부(501)의 상기 제 1, 2 결합홈(501a)(501b)들에 수평으로 측면으로 옆으로 끼워 결합한다.As shown in FIG. 14, one end portion 601 and the electrode terminal portion 602 of the first and second terminal frames 60 and 70 may be formed in the first and second coupling grooves 501a of the first terminal coupling portion 501. 501b) to fit laterally horizontally to the side.
상기 제 1, 2 터미널 프레임(60)(70)의 일단부(601) 및 전극 단자부(602)가 수평으로 측면의 옆으로 결합하기 위해서는 상기 제 1단자 결합부(501)의 상기 제 1, 2 결합홈(501a)(501b)들을 좀 더 구체적으로 설명하면, 아래와 같다.The first and second terminals 601 and the electrode terminal 602 of the first and second terminal frames 60 and 70 are horizontally coupled to the side of the first and second terminals of the first coupling portion 501 The coupling grooves 501a and 501b will be described in more detail below.
앞서 언급한 도 14와 같이, 상기 제 1단자 결합부(501)는 제 1, 2 결합홈(501a)(501b)을 포함하고, 상기 제 1 결합홈(501a)은 상기 제 1 터미널 프레임의 일단부(601)와 결합되도록 되어 있다. 상기 제 2 결합홈(501b)은 상기 제 1 터미널 프레임의 전극 단자부(602)와 수평 측면의 옆으로 결합되도록 상기 제 1 결합홈(501a)의 측면에 수평으로 형성되어 있다.As described above with reference to FIG. 14, the first terminal coupling part 501 includes first and second coupling grooves 501a and 501b, and the first coupling groove 501a is one end of the first terminal frame. It is intended to be coupled with the portion 601. The second coupling groove 501b is horizontally formed on the side surface of the first coupling groove 501a to be coupled to the electrode terminal portion 602 of the first terminal frame to the side of the horizontal side.
더불어 상기 제 1 단자 결합부(501)의 하부에는 상호 대층으로 제 2 단자 결합부(502)가 형성되어 있다.In addition, a second terminal coupling part 502 is formed in a lower layer under the first terminal coupling part 501.
또한, 상기 제 2단자 결합부(502)는 제 1, 2 결합홈(미도시 됨)을 포함하고, 상기 제 1 결합홈(미도시 됨)은 상기 제 2 터미널 프레임의 일단부(미도시 됨)와 결합되도록 되어 있다. 상기 제 2 결합홈(미도시 됨)은 상기 제 2 터미널 프레임의 전극 단자부(미도시 됨)와 수평으로 측면 결합되도록 상기 제 1 결합홈(미도시 됨)의 측면에 수평으로 형성되어 있다.In addition, the second terminal coupling part 502 includes first and second coupling grooves (not shown), and the first coupling groove (not shown) is one end of the second terminal frame (not shown). It is intended to be combined with). The second coupling groove (not shown) is formed horizontally on the side of the first coupling groove (not shown) so as to be horizontally coupled to the electrode terminal portion (not shown) of the second terminal frame.
또한, 앞서 언급한 도 1및 도 13a,b와 같이, 상기 제 1 터미널 프레임(60)과 상기 제 1방열핀(30)과 상기 제 1 열확산판(80)와 상기 PTC 소자(20)들의 사이에는 상기 개시된 부품들을 부착하도록 제 1 접착제(100)가 구비될 수 있다.In addition, as described above with reference to FIGS. 1 and 13a and b, between the first terminal frame 60, the first heat sink fin 30, the first heat spreader plate 80, and the PTC device 20. First adhesive 100 may be provided to attach the components disclosed above.
상기 제 2 터미널 프레임(70)과 상기 제 2방열핀(40)과 상기 제 2 열확산판(90)와 상기 PTC 소자(20)들의 사이에는 상기 개시된 부품들을 부착하도록 제 2 접착제(110)가 구비될 수 있다.A second adhesive 110 may be provided between the second terminal frame 70, the second heat dissipation fin 40, the second heat spreader 90, and the PTC device 20 to attach the disclosed components. Can be.
더불어, 도 12 및 도 13a, b와 같이, 상기 제 1, 2 열확산판(80)(90)에는 상기 제 1, 2 접착제(100)(110)가 침투하도록 다수의 침투홀(81)(91)이 형성될 수 있다.In addition, as shown in FIGS. 12 and 13A and b, a plurality of penetration holes 81 and 91 penetrate the first and second thermal diffusion plates 80 and 90 so that the first and second adhesives 100 and 110 penetrate. ) May be formed.
즉, 상기 제 1, 2 열확산판(80)(90)와 상기 PTC 소자(20)를 부착할 경우, 상기 제 1, 2 접착제(100)(110)가 상기 제 1, 2 열확산판(80)(90)의 침투홀(81)(91)들내로 침투하여 부착한다.That is, when the first and second thermal diffusion plates 80 and 90 and the PTC device 20 are attached to each other, the first and second adhesives 100 and 110 may be formed by the first and second thermal diffusion plates 80. It penetrates and attaches into the penetration holes 81 and 91 of 90.
상기 제 1, 2 접착제(100)(110)는 다수개의 침투홀(81)(91)을 통해 침투됨과 동시에 상기 제 1, 2 열확산판(80)(90)와 PTC 소자(20)를 부착시킴으로써, 상기 PTC 소자(20)와 상기 제 1, 2 열확산판(80)(90)의 접착 강도를 더욱 증가시킬 수 있다.The first and second adhesives 100 and 110 penetrate through the plurality of penetration holes 81 and 91 and attach the first and second thermal diffusion plates 80 and 90 to the PTC element 20. In addition, the adhesive strength between the PTC device 20 and the first and second thermal diffusion plates 80 and 90 may be further increased.
여기서, 앞서 언급한 도 2 및 도 7을 참조하여 상기 전열 히터 장치의 조립 과정을 좀더 구체적으로 설명하면, 도 2와 같이, 상기 전열 히터 장치(10)는 다수의 PTC 소자(20)와, 제 1, 2 방열핀(30)(40)과, 단자 결합부(51)를 구비한 PTC 가이드부(50)와, 전극 단자부(62)(72)를 구비한 제 1, 2 터미널 프레임(60)(70)과, 제 1, 2 열확산판(80)(90)로 구성된다.Here, referring to FIG. 2 and FIG. 7, the assembling process of the electrothermal heater device will be described in more detail. As shown in FIG. 2, the electrothermal heater device 10 includes a plurality of PTC elements 20, and First and second terminal frames 60 having the first and second heat dissipation fins 30 and 40, the PTC guide portion 50 including the terminal coupling portion 51, and the electrode terminal portions 62 and 72; 70) and the first and second thermal diffusion plates 80 and 90.
상기 PTC 가이드부(50)에 형성된 다수의 홀에 상기 PTC 소자(20)들을 각각 결합하여 구비하고, 상기 PTC 소자(20)들의 상부에 제 1 열확산판(80)를 구비한다. 이때, 상기 PTC 소자(20)들과 상기 제 1 열확산판(80)의 사이에는 상기 PTC 소자(20)들과 상기 제 1 열확산판(80)를 부착시키는 제 1 접착제(100)를 구비한다.The PTC elements 20 are coupled to a plurality of holes formed in the PTC guide part 50, respectively, and a first heat diffusion plate 80 is provided on the PTC elements 20. In this case, a first adhesive 100 is attached between the PTC devices 20 and the first heat diffusion plate 80 to attach the PTC devices 20 and the first heat diffusion plate 80.
즉, 도 13a,b와 같이, 상기 제 1 접착제(100)는 상기 제 1 열확산판(80)에 형성된 다수의 침투홀(81)에 침투됨과 동시에 상기 PTC 소자(20)들과 부착된다.That is, as shown in FIGS. 13A and 13B, the first adhesive 100 penetrates through a plurality of penetration holes 81 formed in the first thermal diffusion plate 80 and is attached to the PTC devices 20.
이 상태에서, 상기 제 1 열확산판(80)의 상부에 제 1 방열핀(30)을 구비한다. 상기 제 1 열확산판(80)와 상기 제 1 방열핀(30)의 사이에는 제 1 접착제(100)를 구비하고, 상기 제 1 접착제(100)에 의해 상기 제 1 열확산판(80)와 상기 제 1 방열핀(30)을 부착한다.In this state, a first heat dissipation fin 30 is provided on the first heat diffusion plate 80. A first adhesive 100 is provided between the first heat diffusion plate 80 and the first heat dissipation fin 30, and the first heat diffusion plate 80 and the first heat dissipation plate are formed by the first adhesive 100. Attach the heat radiation fins 30.
또한, 상기 제 1 방열핀(30)의 상부에 상기 제 1 터미널 프레임(60)을 덮어서 구비한다. 이때, 상기 제 1 방열핀(30)과 상기 제 1 터미널 프레임(60)의 사이에는 제 1 접착제(100)를 구비하고, 상기 제 1 접착제(100)에 의해 상기 제 1 방열핀(30)과 상기 제 1 터미널 프레임(60)을 부착한다.In addition, the first terminal frame 60 is covered with an upper portion of the first heat dissipation fin 30. In this case, a first adhesive 100 is provided between the first heat dissipation fin 30 and the first terminal frame 60, and the first heat dissipation fin 30 and the first agent are formed by the first adhesive 100. 1 Attach the terminal frame (60).
이때. 상기 제 1 터미널 프레임(60)에 형성된 일단부(61) 및 전극 단자부(62)는 상기 PTC 가이드부(50)의 끝단에 형성된 제 1 단자 결합부(51a)에 수직으로 위에서 아래로 결합됨과 동시에 끼워서 고정된다.At this time. One end portion 61 and the electrode terminal portion 62 formed on the first terminal frame 60 are coupled from the top to the bottom and perpendicular to the first terminal coupling portion 51a formed at the end of the PTC guide portion 50. It is fixed by fitting.
즉, 상기 제 1 터미널 프레임(60)의 일단부(61)는 상기 제 1 단자 결합부(51a)의 제 1 결합홈(500)에 수직으로 위에서 아래로 결합되고, 상기 제 1 터미널 프레임의 전극 단자부(62)는 상기 제 1 단자 결합부(51a)의 제 2 결합홈(510)에 수직으로 위에서 아래로 결합된다.That is, one end 61 of the first terminal frame 60 is vertically coupled from the top to the bottom of the first coupling groove 500 of the first terminal coupling part 51a, and the electrode of the first terminal frame 60 is connected. The terminal portion 62 is vertically coupled from the top to the bottom of the second coupling groove 510 of the first terminal coupling portion 51a.
이때, 상기 제 1 터미널 프레임(60)의 일단부(61)에 구비된 고정 돌기(61a)가 상기 제 1 결합홈(500)에 결합됨과 동시에 상기 고정 돌기에 의해 상기 제 1 터미널 프레임(60)이 상기 제 1 단자 결합부(51a)에 고정 지지된다.At this time, the fixing protrusion 61a provided at one end 61 of the first terminal frame 60 is coupled to the first coupling groove 500 and at the same time the first terminal frame 60 is fixed by the fixing protrusion. The first terminal coupler 51a is fixedly supported.
또한, 앞서 언급한 도 1와 같이, 상기 PTC 소자(20)들을 결합한 상기 PTC 가이드부(50)들의 하부에는 상기 PTC 소자(20)들과 상기 제 2 열확산판(90)를 부착시키는 제 2 접착제(110)를 구비한다.In addition, as shown in FIG. 1, a second adhesive for attaching the PTC devices 20 and the second thermal diffusion plate 90 to the lower portions of the PTC guide parts 50 combining the PTC devices 20. 110.
즉, 도 13a,b와 같이, 상기 제 2 접착제(110)는 상기 제 2 열확산판(90)에 형성된 다수의 침투홀(91)에 침투됨과 동시에 상기 PTC 소자(20)들과 부착된다.That is, as shown in FIGS. 13A and 13B, the second adhesive 110 penetrates into the plurality of penetration holes 91 formed in the second thermal diffusion plate 90 and is attached to the PTC devices 20.
이 상태에서, 상기 제 2 열확산판(90)의 하부에 제 2 방열핀(40)을 구비한다. 상기 제 2 열확산판(90)와 상기 제 2 방열핀(40)의 사이에는 제 2 접착제(110)를 구비하고, 상기 제 2 접착제(110)에 의해 상기 제 2 열확산판(90)와 상기 제 2 방열핀(40)을 부착한다.In this state, a second heat dissipation fin 40 is provided below the second heat diffusion plate 90. A second adhesive 110 is provided between the second heat diffusion plate 90 and the second heat dissipation fin 40, and the second heat diffusion plate 90 and the second heat diffusion plate are formed by the second adhesive 110. Attach the heat radiation fins 40.
또한, 상기 제 2 방열핀(40)의 하부에 상기 제 2 터미널 프레임(70)을 덮어서 구비한다. 이때, 상기 제 2 방열핀(40)과 상기 제 2 터미널 프레임의 사이에는 제 1 접착제(100)를 구비하고, 상기 제 2 접착제(110)에 의해 상기 제 2 방열핀(40)과 상기 제 2 터미널 프레임(70)을 부착한다.In addition, the second terminal frame 70 is provided to cover the lower portion of the second heat dissipation fin 40. In this case, a first adhesive 100 is provided between the second heat dissipation fin 40 and the second terminal frame, and the second heat dissipation fin 40 and the second terminal frame are formed by the second adhesive 110. Attach (70).
이때. 상기 제 2 터미널 프레임에 형성된 일단부(61) 및 전극 단자부(62)는 상기 PTC 가이드부(50)의 끝단에 형성된 제 2 단자 결합부(51b)에 수직으로 위에서 아래로 결합됨과 동시에 고정된다.At this time. One end portion 61 and the electrode terminal portion 62 formed on the second terminal frame are simultaneously fixed to the second terminal coupling portion 51b formed at the end of the PTC guide portion 50 from the top to the bottom.
즉, 상기 제 2 터미널 프레임(70)의 일단부(71)는 상기 제 2 단자 결합부(51b)의 제 1 결합홈(500)에 수직으로 결합되고, 상기 제 2 터미널 프레임(70)의 전극 단자부(72)는 상기 제 2 단자 결합부(51b)의 제 2 결합홈(510)에 수직으로 위에서 아래로 결합된다.That is, one end 71 of the second terminal frame 70 is vertically coupled to the first coupling groove 500 of the second terminal coupling portion 51b, and the electrode of the second terminal frame 70 is vertically coupled. The terminal portion 72 is vertically coupled from the top to the bottom of the second coupling groove 510 of the second terminal coupling portion 51b.
이때, 상기 제 2 터미널 프레임(70)의 일단부(71)에 구비된 고정 돌기(71a)가 상기 제 1 결합홈(500)에 결합됨과 동시에 상기 고정 돌기(71a)에 의해 상기 제 2 터미널 프레임(70)이 상기 제 2 단자 결합부(51b)에 고정 지지된다.At this time, the fixing protrusion 71a provided at one end 71 of the second terminal frame 70 is coupled to the first coupling groove 500 and at the same time, the second terminal frame is fixed by the fixing protrusion 71a. 70 is fixedly supported by the second terminal coupling portion 51b.
이와 같이, 도 7 및 도 11과 같이, 조립이 완성된 전열 히터 장치(10; 도 1에 도시됨)에 외부의 전원을 상기 전극 단자부(62)에 통해 상기 PTC 소자(20)들에 전원을 공급하고. 상기 PTC 소자(20)들은 일정한 온도로 상승함과 동시에 상기 PTC 소자(20)들을의 발생된 열은 상기 제 1, 2 방열핀(30)(40)을 전달된다. 상기 제 1, 2 방열핀(30)(40)은 자동차의 냉난방시스템인 공조 장치의 케이스내에 설치된 히터코어 근방의 공기를 직접 가열한다. 이와 동시에 상기 가열된 공기는 자동차 엔진의 초기 구동시부터 정상구동까지 자동차 실내의 온도를 상승시킬 수 있다.As such, as shown in FIGS. 7 and 11, power is supplied to the PTC elements 20 through the electrode terminal part 62 via an external power source to the assembled electric heater device 10 (shown in FIG. 1). Supply. The PTC devices 20 rise to a constant temperature and heat generated by the PTC devices 20 is transferred to the first and second heat sink fins 30 and 40. The first and second heat dissipation fins 30 and 40 directly heat air in the vicinity of a heater core installed in a case of an air conditioning apparatus, which is an air conditioning and heating system of an automobile. At the same time, the heated air may increase the temperature of the vehicle interior from the initial driving of the automobile engine to the normal driving.
이와 같이, 기존에 전열 히터 장치(미도시 됨)는 한쌍의 프레임(미도시 됨)에 구비된 전원 단자(미도시 됨)를 지지하거나 고정시키는 별도의 장치가 없어 상기 전원 단자가 쉽게 파손되거나 휘어지고, 이로인해 불량률 상승 및 신뢰성을 저하시키는 단점이 있었다.As such, the conventional electric heater device (not shown) does not have a separate device for supporting or fixing a power terminal (not shown) provided in a pair of frames (not shown), so that the power terminal is easily damaged or bent. This has the disadvantage of increasing the defective rate and lowering the reliability.
따라서, 이러한 단점을 극복하기 위해 본 실시예에서는 상기 PTC 가이드부(50)의 끝단에 제 1, 2 터미널 프레임(60)(70)에 구비된 일단부(61)(71) 및 전극 단자부(62)(72)와 결합되는 제 1, 2 단자 결합부(51)를 일체로 구성함으로써, 제 1, 2 터미널 프레임(60)(70)의 일단부(61) 및 전극 단자부(62)의 파손을 방지 및 지지 고정시킴은 물론 전극 단자부(62)의 전기 도정성 및 열전도를 더욱 향상시킬 뿐만 아니라, 제품의 불량률을 저하시키고, 이로 인해 제품의 신뢰성을 향상시킬 수 있다.Therefore, in order to overcome this disadvantage, in the present embodiment, one end 61 and 71 and the electrode terminal 62 provided in the first and second terminal frames 60 and 70 at the ends of the PTC guide unit 50. By combining the first and second terminal coupling portions 51 coupled to the 72), damage to one end 61 and the electrode terminal portion 62 of the first and second terminal frames 60 and 70 is prevented. As well as preventing and supporting fixing, as well as further improving the electrical conductivity and thermal conductivity of the electrode terminal portion 62, the defect rate of the product may be lowered, thereby improving the reliability of the product.
이상에서 설명한 본 발명의 전열 히터 장치는 전술한 실시 예 및 도면에 의해 한정되는 것은 아니고, 본 발명의 기술적 범위 내에서 여러 가지 치환, 변형 및 변경이 가능함은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 있어 명백할 것이다.The electrothermal heater apparatus of the present invention described above is not limited to the above-described embodiments and drawings, and various substitutions, modifications, and changes are possible within the technical scope of the present invention. It will be apparent to those who have

Claims (12)

  1. 방열핀;Heat dissipation fins;
    상기 방열핀의 일면에 위치된 PTC 가이드부;A PTC guide part located on one surface of the heat dissipation fins;
    일단부에 전극 단자부를 구비하고, 상기 방열핀의 외측을 덮는 터미널 프레임; 및A terminal frame having an electrode terminal portion at one end and covering an outer side of the heat dissipation fin; And
    상기 PTC 가이드부에 의해 지지되는 PTC 소자를 포함하며,A PTC element supported by the PTC guide unit,
    상기 PTC 가이드부의 일단부에는 상기 전극 단자부와 결합되는 단자 결합부를 구비하는 전열 히터 장치.One end of the PTC guide portion having a terminal coupling portion coupled to the electrode terminal portion.
  2. 제 1 항에 있어서, 상기 전열 히터 장치는 상기 PTC 가이드부와 상기 방열핀 사이에 위치된 열확산판을 더 포함하는 전열 히터 장치The heat transfer device of claim 1, wherein the heat transfer device further comprises a heat diffusion plate positioned between the PTC guide part and the heat dissipation fins.
  3. 전열 히터 장치에 있어서,In the heat transfer heater apparatus,
    상호 대칭되게 배치되는 제 1, 2 방열핀;First and second heat dissipation fins disposed symmetrically with each other;
    상기 제 1, 2 방열핀들의 사이에 배치되며 일측 끝단에 단자 결합부를 구비한 PTC 가이드부;A PTC guide part disposed between the first and second heat sink fins and having a terminal coupling part at one end thereof;
    상기 제 1, 2 방열핀들 사이에 배치되도록 상기 PTC 가이드부에 의해 지지되는 PTC 소자; 및A PTC element supported by the PTC guide part so as to be disposed between the first and second heat sink fins; And
    일단부에 전극 단자부를 구비하고 상기 제 1, 2 방열핀의 외측을 덮는 제 1, 2 터미널 프레임들을 포함하며, A first terminal frame having an electrode terminal portion at one end and covering the outside of the first and second heat dissipation fins,
    상기 전극 단자부들은 상기 단자 결합부와 결합되는 전열 히터 장치.And the electrode terminal parts are coupled to the terminal coupling part.
  4. 제 3 항에 있어서, 상기 전열 히터 장치는 상기 PTC 가이드부와 상기 제 1, 2 방열핀 사이에 위치된 제 1, 2 열확산판을 더 포함하는 전열 히터 장치The electrothermal heater device of claim 3, wherein the electrothermal heater device further comprises first and second heat diffusion plates positioned between the PTC guide part and the first and second heat dissipation fins.
  5. 제 3 항에 있어서, 상기 제 1, 2 터미널 프레임의 일단부에는 상기 단자 결합부에 형성된 제 1 결합홈에 결합됨과 아울러 지지 고정될 수 있도록 적어도 하나의 고정 돌기가 돌출 형성되는 전열 히터 장치.The electrothermal heater apparatus of claim 3, wherein at least one fixing protrusion protrudes from one end of the first and second terminal frames so as to be coupled to the first coupling groove formed in the terminal coupling portion and to be supported and fixed.
  6. 제 3 항에 있어서, 상기 단자 결합부는 상기 제 1 터미널 프레임의 일단부 및 상기 전극 단자부와 결합되는 제 1 단자 결합부; 및4. The terminal of claim 3, wherein the terminal coupling part comprises: a first terminal coupling part coupled to one end of the first terminal frame and the electrode terminal part; And
    상기 제 1 단자 결합부의 이웃한 위치에 구비되어 상기 제 2 터미널 프레임의 일단부 및 전극 단자부와 결합되는 제 2 단자 결합부를 포함하는 전열 히터 장치.And a second terminal coupling part provided at a position adjacent to the first terminal coupling part and coupled to one end of the second terminal frame and the electrode terminal part.
  7. 제 6 항에 있어서, 상기 제 1, 2 단자 결합부는, 상기 제 1, 2 터미널 프레임의 일단부와 결합되는 제 1 결합홈; 및7. The apparatus of claim 6, wherein the first and second terminal coupling parts comprise: a first coupling groove coupled to one end of the first and second terminal frames; And
    상기 제 1 결합홈의 이웃한 위치에는 상기 제 1, 2 터미널 프레임의 전극 단자부와 결합되는 제 2 결합홈을 포함하는 전열 히터 장치.And a second coupling groove coupled to the electrode terminal portions of the first and second terminal frames at a position adjacent to the first coupling groove.
  8. 제 7 항에 있어서, 상기 제 1, 2 결합홈은 ' L ' 자 형상의 결합홈으로 이루어지는 전열 히터 장치.8. The electrothermal heater apparatus according to claim 7, wherein the first and second coupling grooves are formed of 'L' shaped coupling grooves.
  9. 제 6 항에 있어서, 상기 제 1, 2 단자 결합부는 상기 PTC 가이드부를 중심으로 상호 대칭되게 구비되는 전열 히터 장치.The electrothermal heater apparatus according to claim 6, wherein the first and second terminal coupling portions are provided symmetrically with respect to the PTC guide portion.
  10. 제 7 항에 있어서, 상기 제 1, 2 터미널 프레임의 일단부 및 상기 전극 단자부들은 상기 제 1, 2 단자 결합부의 제 1, 2 결합홈에 수직 또는 수평으로 결합되는 전열 히터 장치.The electric heater apparatus of claim 7, wherein one end of the first and second terminal frames and the electrode terminal parts are vertically or horizontally coupled to the first and second coupling grooves of the first and second terminal coupling parts.
  11. 제 4 항에 있어서, 상기 제 1 터미널 프레임과 상기 제 1 방열핀과 제 1 열확산판과 상기 PTC 소자들의 사이에는 제 1 접착제가 구비되고,The method of claim 4, wherein a first adhesive is provided between the first terminal frame, the first heat dissipation fin, the first heat spreader, and the PTC elements.
    상기 제 2 터미널 프레임과 상기 제 2 방열핀과 제 2 열확산판과 상기 PTC 소자들의 사이에는 제 2 접착제가 구비되는 전열 히터 장치.And a second adhesive provided between the second terminal frame, the second heat dissipation fin, the second heat diffusion plate, and the PTC elements.
  12. 제 11 항에 있어서, 상기 제 1, 2 열확산판에는 상기 제 1, 2 접착제가 침투하는 다수의 침투홀이 더 형성되는 전열 히터 장치The electrothermal heater apparatus according to claim 11, wherein the first and second thermal diffusion plates are further formed with a plurality of penetration holes through which the first and second adhesives penetrate.
PCT/KR2014/004833 2014-04-23 2014-05-30 Electric heating device WO2015163526A1 (en)

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KR101510744B1 (en) 2015-04-09

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