WO2015160081A1 - Apparatus for firing by electric current application using multiple variable electrodes - Google Patents

Apparatus for firing by electric current application using multiple variable electrodes Download PDF

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Publication number
WO2015160081A1
WO2015160081A1 PCT/KR2015/001502 KR2015001502W WO2015160081A1 WO 2015160081 A1 WO2015160081 A1 WO 2015160081A1 KR 2015001502 W KR2015001502 W KR 2015001502W WO 2015160081 A1 WO2015160081 A1 WO 2015160081A1
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Prior art keywords
forming pins
multiple variable
pins
molding
energization
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PCT/KR2015/001502
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French (fr)
Korean (ko)
Inventor
홍성태
박규열
정용하
박기동
한흥남
김문조
양대호
김장수
김석현
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울산대학교 산학협력단
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Publication of WO2015160081A1 publication Critical patent/WO2015160081A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • B21D22/022Stamping using rigid devices or tools by heating the blank or stamping associated with heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D24/00Special deep-drawing arrangements in, or in connection with, presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles

Definitions

  • the present invention relates to an energizing firing apparatus using multiple variable electrodes. More particularly, the present invention relates to an energizing firing apparatus using multiple variable electrodes that can apply only a desired portion of electricity by controlling an area of the electrode, as well as continuously applying current on curved surfaces.
  • energetic firing is a phenomenon in which the flow stress drops temporarily when a current is applied during plastic deformation of a metal material, and the moldability is remarkably improved when an electric current is applied with an appropriate energization variable without excessive temperature rise.
  • Electrically assisted manufacturing (EAM) is a new concept of production technology combining energetic firing with existing production technology.
  • US Patent No. US 7302821 discloses a "manufacturing system comprising a controller that applies a current to a material to reduce flow stress while the material is deformed.”
  • U. S. Patent No. US 7516640 also discloses a method of forming a metal blank in a forming tool.
  • Korean Patent Registration No. 1252530 discloses a molding apparatus capable of heating a molding portion with a simple configuration while ensuring durability of the molding portion of a mold, and a molding method by the same molding apparatus.
  • the present invention relates to an energizing firing apparatus using multiple variable electrodes. More specifically, it is an object of the present invention to provide an energizing firing apparatus using multiple variable electrodes that not only allow energizing a desired portion by controlling an area of an electrode but also continuously applying current on a curved surface.
  • the present invention is to press the object to be formed in the upper, the upper mold made of a combination of upper forming pins arranged on the upper; And a lower mold configured to press the object to be molded from the lower side, the lower mold including a combination of lower molding pins disposed below the upper molding pins. It provides an energizing firing apparatus using multiple variable electrodes, characterized in that it comprises a.
  • the upper mold and the lower mold is characterized in that the pressing by pressing at the same time up and down while applying energization firing to the object to be formed between the upper forming pins and the lower forming pins.
  • the upper forming pins and the lower forming pins are characterized in that the pressing operation is performed individually so that the contact is maintained as it is and the curved surface of the forming object is maintained even in the shape change of the forming object.
  • the upper forming pins and the lower forming pins are selectively used as an electrode according to the needs of the process among the pins that serve as a mold is characterized in that the conducting firing.
  • the upper forming pins and the lower forming pins are characterized in that the position of the electrode, the area of the electrode, and the energization direction is variably adjusted according to the selected upper forming pins and lower forming pins.
  • the energization direction is characterized in that the surface direction or the thickness direction of the molding object.
  • the present invention provides an energization firing apparatus using multiple variable electrodes, characterized in that a plurality of forming pins are arranged at one edge of one of the upper and lower molds.
  • the forming pins are characterized in that the pressing operation is performed individually so that the contact is maintained as it is in the molding process and the curved surface of the molding object is maintained.
  • the energizing and firing apparatus using the multiple variable electrodes it is possible not only to energize a desired part by controlling the area of the electrode, but also to continuously apply current even on a curved surface, such as the moldability of the molding object without excessive temperature rise. You can improve significantly.
  • FIG. 1 is a block diagram of an energization firing apparatus using multiple variable electrodes according to a first embodiment of the present invention.
  • FIGS. 2 and 3 are diagrams illustrating a state of use of the energizing and firing apparatus using multiple variable electrodes according to the first preferred embodiment of the present invention.
  • FIGS. 4 and 5 are diagrams illustrating a state of use of the energizing and firing apparatus using multiple variable electrodes according to a second preferred embodiment of the present invention.
  • the upper die 10 and the upper die 10 which are installed on the upper portion as shown in FIG. It is installed on the lower side opposite to the lower mold 20 to press the molding object 30 to be molded.
  • the upper mold 10 is composed of a combination of the upper forming pins 11 arranged in a row. Each of the upper forming pins 11 can individually move up and down vertically. This lifting operation can be done by hydraulic or pneumatic pressure.
  • the upper forming pins 11 may have a form in which the upper forming pins 11 having a columnar shape are vertically and horizontally arranged in two dimensions.
  • the molding external shape of the lower mold 20 may be a predetermined shape, and press molding may be performed by pressing the upper mold 10 in accordance with the lower mold 20.
  • the upper die 10 is formed into a faceted body to form the press-molded surface itself into a complex three-dimensional outline such as a three-dimensional curved surface, corrugation, and irregularities, thereby forming the molding object 30 into a three-dimensional outline. It may also be molded.
  • the upper forming pins 11 may be configured in a form of lining up a long plate rather than a pillar. This configuration can be equally applied to the upper mold 10 and the lower mold 20.
  • Each of the upper forming pins 11 press-forms at the same time performing energization firing to the forming object 30 when forming the forming object 30.
  • each of the upper molds 11 is used as a press forming pin and used as an electrode for energizing firing.
  • a certain upper forming pin 11 of the upper forming pins 11 may be selected to perform energization of use as an electrode.
  • Each of the upper forming pins 11 may variably adjust the position, area, conduction direction, etc. of the electrode during molding through electronic or mechanical control.
  • the energization direction may be the surface direction or the thickness direction of the molding object 30.
  • Each of the upper forming pins 11 maintains contact between the forming object 30 throughout the forming process, so that the upper forming pin 11, that is, the contact between the electrode and the forming object 30 according to the shape change of the forming object 30. Can be solved.
  • the lower mold 20 is installed at the lower side opposite to the upper mold 10.
  • the lower mold 20 press-forms the molding object 30 upwardly as opposed to the upper mold 10.
  • the lower mold 20 is composed of a combination of lower forming pins 21 arranged in a row. Each of the lower forming pins 21 can individually move up and down vertically. This lifting operation can be done by hydraulic or pneumatic pressure.
  • the lower shaping pins 21 are configured identically to the upper shaping pins 11 described above except that the press shaping direction is operated upwardly opposite the upper shaping pins 11. Detailed description of the configuration of the lower forming pin 21 is omitted.
  • planar molding (refer to the left figure of FIG. 1) as well as the surface shaping ( 1, the right figure) is also possible.
  • the second embodiment of the present invention includes a plurality of forming pins 101 arranged in a plurality of edges of one side of an existing mold 100.
  • the forming pin 101 is replaced with only the electrode portion of the existing mold 100. 4 and 5, the forming pins 101 are illustrated in the upper mold 100, but may be installed in the lower mold.
  • the forming pins 101 of the second embodiment according to the present invention are provided in plural and are configured in the same manner as the upper forming pins 11 of the first embodiment of the present invention. Detailed description of the configuration of the forming pin 11 is omitted. 4 and 5, four forming pins 1 to 4 are shown, but the present invention is not limited thereto and may be configured by a combination of four or less pins or a combination of four or more pins according to a press molding process. .
  • the forming pins 101 of the second embodiment according to the present invention are used as separate electrodes, respectively, and the electrode adjustment is controlled in real time according to the contact state between the molding object 30 and the mold 100 or the forming pins 101. .
  • the operation of the first embodiment according to the present invention is as shown in Figures 2 and 3, the upper forming pins 11 are composed of 1 to 11 times from left to right and the lower forming pins 21 are 12 times from left to right.
  • the case comprised from No. 22 to 22 will be described by way of example.
  • the upper forming pins 2, 3 and 8, 9 are initially formed in the molding object 30 to be press-molded. (11) is used as an electrode (see the left figure in Fig. 2), and the part and the electrode to be energized by using the upper forming pins 11, 4, 5 and 9 to 11 in the second half of the molding (see the right figure in Fig. 2).
  • the areas of can be arbitrarily adjusted.
  • the upper forming pins 11, 3 and 8 and 9 are used as electrodes at the beginning of molding (see the left figure of FIG. 3), and the upper horizontal pins 4 to 6 are formed at the second half of the forming.
  • the energization direction can be changed during the process.
  • the electrode control may be controlled in real time according to the contact state between the molding object 30 and the mold 100 or the forming pin 101.
  • the position, area, and energization direction of the electrode may be variably controlled by selective energization of the forming pins during molding of the molding object 30.
  • press molding is performed simultaneously with the energizing firing property of the molding target object 30, so that the moldability of the molding target object 30 can be significantly improved.
  • the forming pin which is an electrode, may be in contact with the molding object 30 even when the molding object 30 is changed in shape such as a curved surface during molding. Therefore, even when the molding target object 30 is a curved surface, it is possible to apply a continuous current can significantly improve the moldability of the molding target object 30.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The present invention relates to an apparatus for firing by electric current application using multiple variable electrodes. The present invention is characterized by comprising an upper mold, which is arranged/installed at an upper part and consists of a combination of upper forming pins, and a lower mold, which is installed at a lower part so as to correspond to the upper mold and consists of a combination of lower forming pins. By adjusting the area of the electrodes, the present invention can apply an electric current not only to a desired part only but also continuously to a curved surface.

Description

다중 가변전극을 이용한 통전소성 장치Electrical firing device using multiple variable electrodes
본 발명은 다중 가변전극을 이용한 통전소성 장치에 관한 것이다. 더욱 상세하게는 전극의 면적을 조절하여 원하는 부분만 통전할 수 있을 뿐만 아니라 곡면에서도 연속적으로 전류를 인가할 수 있도록 한 다중 가변전극을 이용한 통전소성 장치에 관한 것이다.The present invention relates to an energizing firing apparatus using multiple variable electrodes. More particularly, the present invention relates to an energizing firing apparatus using multiple variable electrodes that can apply only a desired portion of electricity by controlling an area of the electrode, as well as continuously applying current on curved surfaces.
일반적으로 통전소성은, 금속재료의 소성변형 중에 전류를 가할 경우 일시적으로 유동응력이 급격히 하락하고 적정한 통전변수로 전류를 가할 경우에는 과도한 온도 상승 없이 성형성이 현격하게 향상되는 현상이다. 통전가공법(electrically assisted manufacturing: EAM)은 통전소성을 기존의 생산기술과 조합한 신개념의 생산기술이다.In general, energetic firing is a phenomenon in which the flow stress drops temporarily when a current is applied during plastic deformation of a metal material, and the moldability is remarkably improved when an electric current is applied with an appropriate energization variable without excessive temperature rise. Electrically assisted manufacturing (EAM) is a new concept of production technology combining energetic firing with existing production technology.
통전소성을 이용한 제조법의 일례로서, 미국특허등록 제US 7302821호는 "재료가 변형되는 동안 유동 응력을 감소시키기 위하여 재료에 전류를 인가하는 제어기를 포함하는 제조 시스템"을 개시한다.As an example of a manufacturing method using energetic firing, US Patent No. US 7302821 discloses a "manufacturing system comprising a controller that applies a current to a material to reduce flow stress while the material is deformed."
또한, 미국 특허등록 제US 7516640호는 "포밍 툴에서 금속 블랭크를 형성하는 방법"을 개시한다.U. S. Patent No. US 7516640 also discloses a method of forming a metal blank in a forming tool.
또한, 대한민국 특허등록 제1252730호는 "금형의 성형부의 내구성을 확보하면서 간단한 구성으로 성형부를 가열할 수 있는 성형장치 및 동 성형장치에 의한 성형방법"을 개시한다.In addition, Korean Patent Registration No. 1252530 discloses a molding apparatus capable of heating a molding portion with a simple configuration while ensuring durability of the molding portion of a mold, and a molding method by the same molding apparatus.
그러나 기존 통전소성 프레스 공정은, 전극 간의 거리가 멀기 때문에 열저항이 생기면서 발열이 발생한다. 또한, 금형에 전극을 체결시킬 경우 프레스의 압축하중이 불균일하며 전극의 마멸 및 소재와의 마찰문제가 발생한다.However, in the conventional energizing firing process, since the distance between the electrodes is far, heat resistance is generated and heat is generated. In addition, when the electrode is fastened to the mold, the compression load of the press is nonuniform, and wear problems of the electrode and friction with the material occur.
전술한 문제를 해결하기 위하여, 본 발명은 다중 가변전극을 이용한 통전소성 장치에 관한 것이다. 더욱 상세하게는 전극의 면적을 조절하여 원하는 부분만 통전할 수 있을 뿐만 아니라 곡면에서도 연속적으로 전류를 인가할 수 있도록 한 다중 가변전극을 이용한 통전소성 장치를 제공하는 것을 목적으로 한다.In order to solve the above problem, the present invention relates to an energizing firing apparatus using multiple variable electrodes. More specifically, it is an object of the present invention to provide an energizing firing apparatus using multiple variable electrodes that not only allow energizing a desired portion by controlling an area of an electrode but also continuously applying current on a curved surface.
전술한 목적을 이루기 위해, 본 발명은 상부에서 성형 대상물을 가압하는 것으로서, 상부에 배열 설치되는 상부 성형 핀들의 조합으로 이루어지는 상부 금형; 및 하부에서 성형 대상물을 가압하는 것으로서, 상기 상부 성형 핀에 대향하여 하부에 설치되는 하부 성형 핀들의 조합으로 이루어지는 하부 금형; 을 포함하는 것을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치를 제공한다.In order to achieve the above object, the present invention is to press the object to be formed in the upper, the upper mold made of a combination of upper forming pins arranged on the upper; And a lower mold configured to press the object to be molded from the lower side, the lower mold including a combination of lower molding pins disposed below the upper molding pins. It provides an energizing firing apparatus using multiple variable electrodes, characterized in that it comprises a.
또한, 상기 상부 금형과 하부 금형은 상부 성형 핀들과 하부 성형 핀들 사이에 놓인 성형 대상물에 통전소성을 가하면서 상, 하에서 동시에 가압하여 성형함을 특징으로 한다.In addition, the upper mold and the lower mold is characterized in that the pressing by pressing at the same time up and down while applying energization firing to the object to be formed between the upper forming pins and the lower forming pins.
또한, 상기 상부 성형 핀들과 하부 성형 핀들은 성형과정에서 성형 대상물의 형상변화에도 접촉이 그대로 유지되고 성형 대상물의 곡면 성형이 가능하도록 각각 개별적으로 가압작동이 이루어짐을 특징으로 한다.In addition, the upper forming pins and the lower forming pins are characterized in that the pressing operation is performed individually so that the contact is maintained as it is and the curved surface of the forming object is maintained even in the shape change of the forming object.
또한, 상기 상부 성형 핀들과 하부 성형 핀들은 금형 역할을 하는 핀들 중 공정상의 필요에 따라 선택적으로 전극으로 사용되어 통전소성을 수행함을 특징으로 한다.In addition, the upper forming pins and the lower forming pins are selectively used as an electrode according to the needs of the process among the pins that serve as a mold is characterized in that the conducting firing.
또한, 상기 상부 성형 핀들과 하부 성형 핀들은 선택되는 상부 성형 핀들과 하부 성형 핀들에 따라 전극의 위치, 전극의 면적, 통전방향이 가변적으로 조절됨을 특징으로 한다.In addition, the upper forming pins and the lower forming pins are characterized in that the position of the electrode, the area of the electrode, and the energization direction is variably adjusted according to the selected upper forming pins and lower forming pins.
또한, 상기 통전방향은 성형 대상물의 표면방향 또는 두께방향임을 특징으로 한다.In addition, the energization direction is characterized in that the surface direction or the thickness direction of the molding object.
또한, 상, 하부 금형 중 어느 하나의 금형 일측 가장자리에 성형 핀들이 복수로 배열 설치됨을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치를 제공한다.In addition, the present invention provides an energization firing apparatus using multiple variable electrodes, characterized in that a plurality of forming pins are arranged at one edge of one of the upper and lower molds.
또한, 상기 성형 핀들은 성형과정에서 성형 대상물의 형상변화에도 접촉이 그대로 유지되고 성형 대상물의 곡면 성형이 가능하도록 각각 개별적으로 가압작동이 이루어짐을 특징으로 한다.In addition, the forming pins are characterized in that the pressing operation is performed individually so that the contact is maintained as it is in the molding process and the curved surface of the molding object is maintained.
또한, 성형 대상물에 접촉하는 상기 성형 핀들 모두 전극으로 사용됨을 특징으로 한다.In addition, all of the forming pins in contact with the molding object is used as an electrode.
또한, 성형 대상물에 선택적으로 접촉하는 복수의 성형 핀들만 전극으로 사용됨을 특징으로 한다.In addition, only a plurality of forming pins selectively contacting the molding object is used as an electrode.
본 발명에 따른 다중 가변전극을 이용한 통전소성 장치에 따르면, 전극의 면적을 조절하여 원하는 부분만 통전할 수 있을 뿐만 아니라 곡면에서도 연속적으로 전류를 인가할 수 있는 등 과도한 온도 상승 없이 성형 대상물의 성형성을 현격하게 향상 시킬 수 있다.According to the energizing and firing apparatus using the multiple variable electrodes according to the present invention, it is possible not only to energize a desired part by controlling the area of the electrode, but also to continuously apply current even on a curved surface, such as the moldability of the molding object without excessive temperature rise. You can improve significantly.
도 1은 본 발명의 바람직한 제1실시례에 따른 다중 가변전극을 이용한 통전소성 장치의 구성도이다.1 is a block diagram of an energization firing apparatus using multiple variable electrodes according to a first embodiment of the present invention.
도 2, 3은 본 발명의 바람직한 제1실시례에 따른 다중 가변전극을 이용한 통전소성 장치의 사용상태도이다.2 and 3 are diagrams illustrating a state of use of the energizing and firing apparatus using multiple variable electrodes according to the first preferred embodiment of the present invention.
도 4, 5는 본 발명의 바람직한 제2실시례에 따른 다중 가변전극을 이용한 통전소성 장치의 사용상태도이다.4 and 5 are diagrams illustrating a state of use of the energizing and firing apparatus using multiple variable electrodes according to a second preferred embodiment of the present invention.
*부호의 설명** Description of the sign *
10:상부 금형 11:상부 성형 핀 20:하부 금형10: upper mold 11: upper molding pin 20: lower mold
21:하부 성형 핀 30:성형 대상물 100:금형21: lower molding pin 30: molding object 100: mold
101:성형 핀101: Molding pin
이하 첨부되는 도면을 참조하여 본 발명에 따른 다중 가변전극을 이용한 통전소성 장치의 구성을 설명한다.Hereinafter, a configuration of an energization firing apparatus using multiple variable electrodes according to the present invention will be described with reference to the accompanying drawings.
본 발명에 따른 다중 가변전극을 이용한 통전소성 장치는, 전극의 면적을 조절하여 원하는 부분만 통전할 수 있을 뿐만 아니라 곡면에서도 연속적인 전류를 인가할 수 있다.In the energizing and firing apparatus using the multiple variable electrodes according to the present invention, it is possible to energize only a desired portion by adjusting the area of the electrode, and also to apply a continuous current in a curved surface.
본 발명에 따른 다중 가변전극을 이용한 통전소성 장치는, 도 1과 같이 상부에 설치되는 것으로서 성형 소재 등과 같은 성형 대상물(30)을 하향 가압하여 성형하는 상부 금형(10)과, 상부 금형(10)에 대향하여 하부에 설치되는 것으로서 성형 대상물(30)을 상향 가압하여 성형하는 하부 금형(20)을 포함한다.In the energizing and firing apparatus using the multiple variable electrodes according to the present invention, the upper die 10 and the upper die 10 which are installed on the upper portion as shown in FIG. It is installed on the lower side opposite to the lower mold 20 to press the molding object 30 to be molded.
구체적으로 상부 금형(10)은, 일렬로 배열설치는 상부 성형 핀(11)들의 조합으로 구성된다. 각 상부 성형 핀(11)들은 개별적으로 상하 수직으로 승강 작동이 가능하다. 이러한 승강 작동은 유압 또는 공압에 의해 이루어질 수 있다.Specifically, the upper mold 10 is composed of a combination of the upper forming pins 11 arranged in a row. Each of the upper forming pins 11 can individually move up and down vertically. This lifting operation can be done by hydraulic or pneumatic pressure.
여기서, 상부 성형 핀(11)들은 기둥형태의 상부 성형 핀(11)들을 2차원 적으로 종횡으로 배열 설치된 형태일 수 있다. 다른 일 실시례로서, 하부 금형(20)의 성형 외형은 정해진 형태이고 이 하부 금형(20)에 맞추어 상부 금형(10)을 가압하여 프레스 성형을 할 수도 있다.Here, the upper forming pins 11 may have a form in which the upper forming pins 11 having a columnar shape are vertically and horizontally arranged in two dimensions. As another embodiment, the molding external shape of the lower mold 20 may be a predetermined shape, and press molding may be performed by pressing the upper mold 10 in accordance with the lower mold 20.
또 다른 일 실시례로서, 상부 금형(10)의 전체 성형 부위중 일정 영역의 상부 성형 핀(11)의 길이를 다른 부위의 영역보다 짧거나 길게하는 등 복잡한 형태의 3차원 프레스 성형이 가능하게 할 수 있다.As another embodiment, it is possible to enable complex three-dimensional press molding such as shortening or lengthening the length of the upper forming pin 11 in a certain region of the entire forming portion of the upper mold 10 than the region of the other portion. Can be.
또 다른 일 실시례로서, 상부 금형(10)을 면체로 형성하여 프레스 성형면 자체를 3차원의 곡면, 파형, 요철 등의 복잡한 3차원의 외형으로 형성하여 성형 대상물(30)을 3차원 외형으로 성형할 수도 있다. 또 다른 실시례로서, 상부 성형 핀(11)들을 기둥 형태가 아닌 긴 플레이트를 일렬로 세워 놓은 형태로 구성할 수도 있다. 이러한 구성은 상부 금형(10)과 하부 금형(20)에 동일하게 적용할 수 있다.As another embodiment, the upper die 10 is formed into a faceted body to form the press-molded surface itself into a complex three-dimensional outline such as a three-dimensional curved surface, corrugation, and irregularities, thereby forming the molding object 30 into a three-dimensional outline. It may also be molded. As another embodiment, the upper forming pins 11 may be configured in a form of lining up a long plate rather than a pillar. This configuration can be equally applied to the upper mold 10 and the lower mold 20.
각 상부 성형 핀(11)들은 성형 대상물(30)의 성형시 성형 대상물(30)에 통전소성을 수행함과 동시에 프레스 성형한다. 이와 같이 각 상부 성형(11)들은 프레스 성형 핀으로 사용됨과 동시에 통전소성을 위한 전극으로 사용된다. 공정상의 필요에 따라 상부 성형 핀(11)들 중 일정 상부 성형 핀(11)을 선택하여 전극으로 사용 통전소성을 수행할 수 있다.Each of the upper forming pins 11 press-forms at the same time performing energization firing to the forming object 30 when forming the forming object 30. As such, each of the upper molds 11 is used as a press forming pin and used as an electrode for energizing firing. According to the needs of the process, a certain upper forming pin 11 of the upper forming pins 11 may be selected to perform energization of use as an electrode.
각 상부 성형 핀(11)들은 전자 또는 기계식 제어를 통해 성형 중 전극의 위치, 면적, 통전 방향 등을 가변적으로 조절할 수 있다. 통전 방향은 성형 대상물(30)의 표면방향 또는 두께방향일 수 있다.Each of the upper forming pins 11 may variably adjust the position, area, conduction direction, etc. of the electrode during molding through electronic or mechanical control. The energization direction may be the surface direction or the thickness direction of the molding object 30.
각 상부 성형 핀(11)들은 성형 공정 내내 성형 대상물(30) 간의 접촉이 유지되어 성형 대상물(30)의 형상 변화에 따른 상부 성형 핀(11) 즉, 전극과 성형 대상물(30)과의 접촉 문제를 해결할 수 있다.Each of the upper forming pins 11 maintains contact between the forming object 30 throughout the forming process, so that the upper forming pin 11, that is, the contact between the electrode and the forming object 30 according to the shape change of the forming object 30. Can be solved.
하부 금형(20)은 상부 금형(10)에 대향하여 하부에 설치된다. 하부 금형(20)은 상부 금형(10)과 반대로 상향으로 성형 대상물(30)을 가압 프레스 성형한다. 하부 금형(20)은 일렬로 배열설치는 하부 성형 핀(21)들의 조합으로 구성된다. 각 하부 성형 핀(21)들은 개별적으로 상하 수직으로 승강 작동이 가능하다. 이러한 승강 작동은 유압 또는 공압에 의해 이루어질 수 있다.The lower mold 20 is installed at the lower side opposite to the upper mold 10. The lower mold 20 press-forms the molding object 30 upwardly as opposed to the upper mold 10. The lower mold 20 is composed of a combination of lower forming pins 21 arranged in a row. Each of the lower forming pins 21 can individually move up and down vertically. This lifting operation can be done by hydraulic or pneumatic pressure.
하부 성형 핀(21)들은 상부 성형 핀(11)들에 대향하여 프레스 성형 방향이 상향으로 작동되는 것 이외에는 위에서 설명한 상부 성형 핀(11)과 동일하게 구성된다. 이에 하부 성형 핀(21)의 상세한 구성설명은 생략한다.The lower shaping pins 21 are configured identically to the upper shaping pins 11 described above except that the press shaping direction is operated upwardly opposite the upper shaping pins 11. Detailed description of the configuration of the lower forming pin 21 is omitted.
본 발명에 따른 다중 가변전극을 이용한 통전소성 장치는, 각각 개별적으로 작동 가능한 상부 성형 핀(11)들과 하부 성형 핀(21)들에 의해 평면 성형(도 1 좌측 그림 참조)은 물론 곡면 성형(도 1 우측 그림 참조)도 가능하다.In the energizing and firing apparatus using the multiple variable electrodes according to the present invention, the planar molding (refer to the left figure of FIG. 1) as well as the surface shaping ( 1, the right figure) is also possible.
도 4, 5는 본 발명의 바람직한 제2실시례에 따른 다중 가변전극을 이용한 통전소성 장치의 사용상태도이다. 도시된 바와 같이 본 발명에 따른 제2실시례는 기존의 금형(100)의 일측 가장자리에 복수로 배열 설치되는 성형 핀(101)들로 구성된다. 본 발명의 제2실시례는 성형 핀(101)을 기존의 금형(100)의 전극 부위로만 대체한 것이다. 도 4, 5에는 성형 핀(101)들이 상부 금형(100)에 설치된 것으로 도시되어 있으나 하부 금형에 설치될 수도 있다.4 and 5 are diagrams illustrating a state of use of the energizing and firing apparatus using multiple variable electrodes according to a second preferred embodiment of the present invention. As shown in the drawing, the second embodiment of the present invention includes a plurality of forming pins 101 arranged in a plurality of edges of one side of an existing mold 100. In the second embodiment of the present invention, the forming pin 101 is replaced with only the electrode portion of the existing mold 100. 4 and 5, the forming pins 101 are illustrated in the upper mold 100, but may be installed in the lower mold.
구체적으로 본 발명에 따른 제2실시례의 성형 핀(101)들은, 복수로 설치되며 본 발명에 따른 제1실시례의 상부 성형 핀(11)들과 동일하게 구성된다. 이에 성형 핀(11)의 상세한 구성 설명은 생략한다. 도 4, 5에는 1 내지 4번의 4개의 성형 핀(101)이 도시되어 있으나, 이에 한정되는 것은 아니며 프레스 성형 공정에 따라 4개 이하의 핀들의 조합 또는 4개 이상의 핀들의 조합으로 구성될 수 있다.Specifically, the forming pins 101 of the second embodiment according to the present invention are provided in plural and are configured in the same manner as the upper forming pins 11 of the first embodiment of the present invention. Detailed description of the configuration of the forming pin 11 is omitted. 4 and 5, four forming pins 1 to 4 are shown, but the present invention is not limited thereto and may be configured by a combination of four or less pins or a combination of four or more pins according to a press molding process. .
본 발명에 따른 제2실시례의 성형 핀(101)들은 각각 개별적인 전극으로 사용되며, 성형 대상물(30)과 금형(100) 또는 성형 핀(101)들의 접촉 상태에 따라 전극 조절이 실시간으로 제어된다.The forming pins 101 of the second embodiment according to the present invention are used as separate electrodes, respectively, and the electrode adjustment is controlled in real time according to the contact state between the molding object 30 and the mold 100 or the forming pins 101. .
다음 본 발명에 따른 제1실시례의 작용에 대해 설명한다. 본 발명에 따른 제1실시례의 작용설명은 도 2, 3과 같이 상부 성형 핀(11)들이 좌측에서 우측으로 1번 내지 11번으로 구성되고 하부 성형 핀(21)들이 좌측에서 우측으로 12번 내지 22번으로 구성되어 있는 경우를 실시례로 설명한다.Next, the operation of the first embodiment according to the present invention will be described. The operation of the first embodiment according to the present invention is as shown in Figures 2 and 3, the upper forming pins 11 are composed of 1 to 11 times from left to right and the lower forming pins 21 are 12 times from left to right. The case comprised from No. 22 to 22 will be described by way of example.
구체적으로 본 발명에 따른 다중 가변전극을 이용한 통전소성 장치는, 도 2에 도시된 바와 같이 프레스 성형을 수행하고자 하는 성형 대상물(30)의 성형 초기에는 2, 3번과 8, 9번 상부 성형 핀(11)들을 전극으로 사용하고(도 2 좌측 그림 참조), 성형 후반부에는 4, 5번과 9 내지 11번 상부 성형 핀(11)들을 사용하여(도 2 우측 그림 참조)통전이 되는 부위와 전극의 면적들을 임의로 조정할 수 있다.Specifically, in the energization firing apparatus using the multiple variable electrodes according to the present invention, as shown in FIG. 2, the upper forming pins 2, 3 and 8, 9 are initially formed in the molding object 30 to be press-molded. (11) is used as an electrode (see the left figure in Fig. 2), and the part and the electrode to be energized by using the upper forming pins 11, 4, 5 and 9 to 11 in the second half of the molding (see the right figure in Fig. 2). The areas of can be arbitrarily adjusted.
또한, 도 3에 도시된 바와 같이 성형 초기에는 2, 3번과 8, 9번 상부 성형 핀(11)들을 전극으로 사용하고(도 3 좌측 그림 참조), 성형 후반부에는 4 내지 6번 상부 성평 핀(11)들과 15 내지 17번 하부 성형 핀(21)들을 사용하여(도 3 우측 그림 참조) 공정 중 성형 대상물(30)의 표면방향(along-the- surface) 통전에서 두께방향(through-thickness) 통전으로 공정중 통전 방향을 변경할 수 있다.In addition, as shown in FIG. 3, the upper forming pins 11, 3 and 8 and 9 are used as electrodes at the beginning of molding (see the left figure of FIG. 3), and the upper horizontal pins 4 to 6 are formed at the second half of the forming. Through-thickness in the all-the-surface energization of the molding object 30 during the process using (11) and the lower forming pins 21 to 15 to 17 (see the right figure in FIG. 3). ) The energization direction can be changed during the process.
다음 본 발명에 따른 제2실시례의 작용에 대해 설명한다. 본 발명에 따른 제2실시예의 작용설명은 도 4, 5와 같이 성형 핀(101)들이 기존 상부 금형(100)의 일측 가장자리 좌측에서 우측으로 1번 내지 4번으로 구성되어 있는 경우를 실시례로 설명한다.Next, the operation of the second embodiment according to the present invention will be described. The description of the operation of the second embodiment according to the present invention is a case where the forming pins 101, as shown in Figures 4 and 5 are composed of 1 to 4 times from the left side of one side edge of the existing upper mold 100 to the right as an example. Explain.
도 4와 같이 성형 대상물(30)과 접촉을 하는 3, 4번 성형 핀(101)들만 전극으로 이용하여 통전할 수 있다. 또한, 도 5와 같이 1 내지 4번 성형 핀(101)들 모두 전극으로 사용하여 통전할 수 있다. 물론, 성형 대상물(30)과 금형(100) 또는 성형 핀(101)들의 접촉 상태에 따라 전극 조절을 실시간으로 제어할 수 있다.As shown in FIG. 4, only the third and fourth molding pins 101 contacting the molding object 30 may be energized using the electrodes. In addition, as shown in FIG. 5, all of the first to fourth forming pins 101 may be used as electrodes to conduct electricity. Of course, the electrode control may be controlled in real time according to the contact state between the molding object 30 and the mold 100 or the forming pin 101.
이와 같이 본 발명에 따른 다중 가변전극을 이용한 통전소성 장치는, 성형 대상물(30)의 성형 중 성형 핀들의 선택적 통전에 의해 전극의 위치, 면적, 통전 방향 등을 가변적으로 조절할 수 있다. 이에 성형 대상물(30)에 통전소성과 동시에 프레스 성형을 하기 때문에 성형 대상물(30)의 성형성을 현격하게 향상시킬 수 있다.As described above, in the energization firing apparatus using the multiple variable electrodes according to the present invention, the position, area, and energization direction of the electrode may be variably controlled by selective energization of the forming pins during molding of the molding object 30. As a result, press molding is performed simultaneously with the energizing firing property of the molding target object 30, so that the moldability of the molding target object 30 can be significantly improved.
또한, 본 발명은 성형 중 성형 대상물(30)이 곡면 등과 같은 형상 변화에서도 전극인 성형 핀이 성형 대상물(30)과 접촉이 유지될 수 있다. 따라서 성형 대상물(30)이 곡면일 경우에도 연속적인 전류를 인가할 수 있어 성형 대상물(30)의 성형성을 현격하게 향상시킬 수 있다.In addition, according to the present invention, the forming pin, which is an electrode, may be in contact with the molding object 30 even when the molding object 30 is changed in shape such as a curved surface during molding. Therefore, even when the molding target object 30 is a curved surface, it is possible to apply a continuous current can significantly improve the moldability of the molding target object 30.
이상, 첨부 도면을 참조하여 본 발명의 바람직한 실시례에 대하여 상세히 설명하였으나, 이는 예시에 불과한 것이며, 본 발명의 기술적 사상의 범주 내에서 다양한 변형과 변경이 가능하다. 따라서 본 발명의 권리범위는 이하의 특허청구범위의 기재에 의하여 정하여져야 할 것이다.As mentioned above, although the preferred embodiment of this invention was described in detail with reference to an accompanying drawing, this is only an illustration and various deformation | transformation and change are possible within the scope of the technical idea of this invention. Therefore, the scope of the present invention will be defined by the description of the claims below.

Claims (10)

  1. 상부에서 성형 대상물을 가압하는 것으로서, 상부에 배열 설치되는 상부 성형 핀들의 조합으로 이루어지는 상부 금형; 및Pressing the molding object in the upper portion, the upper mold made of a combination of upper forming pins arranged on the upper; And
    하부에서 성형 대상물을 가압하는 것으로서, 상기 상부 성형 핀에 대향하여 하부에 설치되는 하부 성형 핀들의 조합으로 이루어지는 하부 금형;A lower mold formed by a combination of lower forming pins installed on the lower portion opposite to the upper forming pin to press the object to be molded from the lower portion;
    을 포함하는 것을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치.An energization firing apparatus using multiple variable electrodes, characterized in that it comprises a.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 상부 금형과 하부 금형은,The upper mold and the lower mold,
    상부 성형 핀들과 하부 성형 핀들 사이에 놓인 성형 대상물에 통전소성을 가하면서 상, 하에서 동시에 가압하여 성형함을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치.An energizing firing device using multiple variable electrodes, characterized in that the pressing by pressing at the same time up and down while applying energization firing to the molding object placed between the upper forming pins and the lower forming pins.
  3. 청구항 2에 있어서,The method according to claim 2,
    상기 상부 성형 핀들과 하부 성형 핀들은,The upper forming pins and the lower forming pins,
    성형과정에서 성형 대상물의 형상변화에도 접촉이 그대로 유지되고 성형 대상물의 곡면 성형이 가능하도록 각각 개별적으로 가압작동이 이루어짐을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치.An energization firing apparatus using multiple variable electrodes, characterized in that the pressing operation is performed individually so that the contact is maintained as it is in the molding process and the curved surface of the molding object is formed.
  4. 청구항 3에 있어서,The method according to claim 3,
    상기 상부 성형 핀들과 하부 성형 핀들은,The upper forming pins and the lower forming pins,
    금형 역할을 하는 핀들 중 공정상의 필요에 따라 선택적으로 전극으로 사용되어 통전소성을 수행함을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치.An energizing firing device using multiple variable electrodes, characterized in that the conducting firing is selectively used as an electrode according to process needs among the pins serving as a mold.
  5. 청구항 4에 있어서,The method according to claim 4,
    상기 상부 성형 핀들과 하부 성형 핀들은,The upper forming pins and the lower forming pins,
    선택되는 상부 성형 핀들과 하부 성형 핀들에 따라 전극의 위치, 전극의 면적, 통전방향이 가변적으로 조절됨을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치.An energization firing apparatus using multiple variable electrodes, characterized in that the position of the electrode, the area of the electrode, and the direction of conduction are variably adjusted according to the selected upper forming pins and lower forming pins.
  6. 청구항 5에 있어서,The method according to claim 5,
    상기 통전방향은,The energization direction is,
    성형 대상물의 표면방향 또는 두께방향임을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치.An energization firing apparatus using multiple variable electrodes, characterized in that the surface direction or the thickness direction of the molding object.
  7. 상, 하부 금형 중 어느 하나의 금형 일측 가장자리에 성형 핀들이 복수로 배열 설치됨을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치.An energization firing apparatus using multiple variable electrodes, characterized in that a plurality of forming pins are arranged on one side edge of one of the upper and lower molds.
  8. 청구항 7에 있어서,The method according to claim 7,
    상기 성형 핀들은,The forming pins,
    성형과정에서 성형 대상물의 형상변화에도 접촉이 그대로 유지되고 성형 대상물의 곡면 성형이 가능하도록 각각 개별적으로 가압작동이 이루어짐을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치.An energization firing apparatus using multiple variable electrodes, characterized in that the pressing operation is performed individually so that the contact is maintained as it is in the molding process and the curved surface of the molding object is formed.
  9. 청구항 8에 있어서,The method according to claim 8,
    성형 대상물에 접촉하는 상기 성형 핀들 모두 전극으로 사용됨을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치.An energization firing apparatus using multiple variable electrodes, characterized in that all of the forming pins in contact with the molding object is used as an electrode.
  10. 청구항 9에 있어서,The method according to claim 9,
    성형 대상물에 선택적으로 접촉하는 복수의 성형 핀들만 전극으로 사용됨을 특징으로 하는 다중 가변전극을 이용한 통전소성 장치.An energizing firing apparatus using multiple variable electrodes, wherein only a plurality of forming pins selectively contacting the molding object are used as electrodes.
PCT/KR2015/001502 2014-04-15 2015-02-13 Apparatus for firing by electric current application using multiple variable electrodes WO2015160081A1 (en)

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CN106914535B (en) * 2017-02-10 2018-09-18 武汉康酷利科技有限公司 Curved surface multi-point forming processing unit (plant) and its implementation
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