WO2015148782A1

WO2015148782A1 - Water soluble unit dose article

Info

Publication number: WO2015148782A1
Application number: PCT/US2015/022697
Authority: WO
Inventors: Alan Thomas Brooker; Philip Frank Souter; Robby Renilde Francois Keuleers
Original assignee: Procter and Gamble Co
Current assignee: Procter and Gamble Co
Priority date: 2014-03-28
Filing date: 2015-03-26
Publication date: 2015-10-01
Anticipated expiration: 2016-09-28
Also published as: CA2940425A1; US20150275156A1; US20150275155A1; CN106133125A; MX2016012664A; US20150275157A1; MX2016012666A; EP2924107A1; CA2940222A1; EP2924106A1; MX2016012665A; EP2924108A1; CN106133127A; CN106164234A; WO2015148780A1; CA2940420A1; WO2015148777A1

Abstract

A multicompartment water-soluble unit dose article comprising a water-soluble film, wherein a first compartment comprises a powder composition and a second compartment comprises a liquid composition, and wherein the unit dose article comprises a top wall, a bottom wall, an inner wall and an outer wall, and wherein the first compartment is defined as the internal space between the top wall, the bottom wall and the inner wall, and wherein the second compartment is defined as the internal space between the inner wall, the outer wall, the top wall and the bottom wall, and wherein the walls comprise the water-soluble film, and a method of using said unit dose article.

Description

WATE SOLUBLE UNIT DOSE A RTICLE

FIELD OE THE INVENTION

Water soluble unit dose articles and methods of usi ng thereof

B ACKGROUND OF THE INVENTION

Water soluble unit dose articles have become very popular with the consumer. Such articles are usually constructed, of one or more water-soluble films shaped to provide at least one internal compartment Contained within the internal compartment is a detergent composition. Upon addition to water, the water-soluble film dissolves releasing the composition, in to the wash liquor.

Such unit dose articles can be used in automatic laundry washing machines or automatic ware washing operations (such as automatic dish washing). The unit dose article is added to the dram, or internal space of the washing machine together with the fabrics/garments or ware items to be washed. Upon addition of water to the wash process, the water-soluble film dissolves releasing the composition into the wash liquor.

Multicompartment unit dose articles provide the added benefit of being able to separate incompatible ingredients into the differeiu compartments. This is often achieved by having a powder composition and a liquid composition. Upon addition of water, the contents of the separate compartments are released and the various ingredients are free to provide their individual benefits during the wash. However, during storage and ahead of use, these ingredients are not in contact with one another.

The compartments are either arranged in a superposed orientation (i.e. on top of one another}, or in a side-by-side orientation. However, an issue with known side-by-side orientated unit dose articles is the lack of structural rigidity between the compartments. Often the compartments are separated by a 'bridge^* or 'connector^' made of water-soluble film. This means that when the consumer picks up the unit dose article it appears 'floppy' since there is differential movement between the compartments. If the consumer holds one compartment, the weight of the composition of the other compartment makes it 'sag' down, hence making the uoif dose article appear ^* floppy'. The consumers equate this with 'cheap' product or 'lacking cleanin

chemistry'. Furthermore, such unit dose articles may suffer from unplanned rupturing. This is due to the weight of one compartment putting undue load pressure on the film causing it to overstretch and rupture in the bridge region or the second, compartment or both. There remains a Reed in the art. for providing incompatible ingredients to a wash operation in a consumer accepted manner.

It was surprisingly found a multicompartment anil dose article a powder and a liquid composition and wherein the unit dose article comprises a top wall, a bottom, wall, an inner wall and an outer wall, and wherein the first compartment is defined as the internal space between the top wail, the bottom wall and the inner wall, and wherein the second compartment is defined as the internal, space between the inner wall, the outer wall, the top wall and the bottom wall, and wherein the walls comprise the water-soluble Him overcame this and other technical issue.

SUMMARY OF THE INVENTION

A first aspect of the present Invention is a multicompartment water-soluble unit dose article comprising a water-soluble film, wherein a first compartment comprises a powder composition and a second compartment comprises a liquid composition, and

wherein the unit dose article comprises a top wall, a bottom wall, an inner wall and an outer wall, and wherein the first compartment is defined as the internal space-between the top wall, the bottom wall and the inner wall, and wherein the second compartment is defined as the interna! space between the inner wall, the outer wall, the top wall and the bottom wall, and wherein the wails comprise the water-soluble film.

A second aspect, of the present invention is a method of laundry comprising the step of adding a unit dose article according to the present invention to the drum of an automatic laundry washing machine.

DETAILED DESCRIPTION OF THE INVENTION

Muhicompa tment unit dose article

The present invention, is to a multicompartment water-soluble unit dose article comprising a water-soluble film, wherein a first compartment comprises a powder composition and a second compartment comprises a liquid composition.

The unit dose article comprises a top wall, a bottom wall, an. inner wall, and an outer wall and the walls comprise the water soluble film. The unit dose article may be formed from a single water soluble film or from more than one water-soluble film. The unit dose artieie may coraprise two water soluble films. The first film ma be moulded so as to define the bottom wall and the inner and outer wall s of the unit dose article, and the second film is used to de fine the top wail of the compartment. Alternatively the first film may define the bottom wall and at least partially the bottom; wa!l and the inner and outer walls and the second film defines the top wall and at least partially the inner and outer walls.

The first and second .films are sealed together. Any suitable sealing means may be used, including, but not limited to, heal sealing, solvent sealing, pressure sealing, ultrasonic sealing, pressure sealing, laser sealing or a combination thereof.

The outer wall at least partially surrounds the inner wall. In other words, the outer wall substantially follows the contours of the inner wall, such that the internal space between the inner and outer wall and the top and bottom walls defines second compartment. Preferably, the outer wail completely surrounds the inner wall, such that the second compartment is formed completely around the circumference of the first compartment. However, the first compartment is not orientated completely within the internal volume of the second compartment. The second compartment may have a generally tubular shape that surrounds the first compartment

At least part of the inner wall may define the first and second compartments. By this, we herein mean that the full height, of the inner wall does not need to define the first and second compartments. In other words, part of the height of the inner wall may not define either compartment and/or be in contact with either the firs or second compositions.

The outer wall may remain substantiall equidistant to the inner wall along the full length of the inner wall In other words, the distance between the outer wall and inner wall remains constant along the entire length of the inner wall, such that the peripheral shape of the outer wall follows the peripheral shape of the inner wall . Or in other words, the shape of the second compartment follows the shape of the first, compartment.

Without wishing to be bound by theory, the shape of the second compartment, i.e.

wherein it forms a perimeter around the first compartment, adds structural rigidity to the unit dose article. This is because the two compartments cannot move about a flexible 'bridge' region, it was also surprisingly found, that, the uni t dose article was more resistant to rupture of the film .. This was because the orientation of the compartments of the present invention better balanced the load of the compositions. Where a bridge region is present, the weight of one compartment, can put. undue load pressure on the film causing it to overstretch and rupture..

The top and bottom, walls of the first and second compartments are in contact with the external environment. Therefore the first and second compartments are not superposed upon one another. The inner wall may comprise a first inner wall and a second, inner wail. The first inner wall has a first side and a second side, and the second inner wall has a first side and a secoiid side, and the entire length of one side of the first inner wall is facing the second inner wall. The first inner wall and the second inner wall may have the same or^' a different height. The first inner wali is contact with the first compartment and the second inner wail is in contact with die second compartment. The first inner wall and the second inner wali may he at least partially in contact with one another. The first inner wail and the second inner wail maybe completely in contact with one another. The first inner wal! and the second inner wall may be sealed, together. The first inner wali and the second inner wail may be at least partially separated from one another. For example, there may be a gap between the first inner wall and the second inner wail.

Therefore, the first inner wall the second inner wall together define the separation between the first and second compartments. If the first inner wall and the second inner wail are separated by a gap, then the gap may be between I. micron and 5mm, or even between 50 microns and 2mm or even between 100 microns and I mm. Preferably, the outer wall completely surrounds the inner wali, such that the second compartment is formed completely around the circumference of the first compartment, However, the first compartment is not orientated completely within the internal volume of the second compartment. The second compartment may have a generally tubular shape that surrounds the first compartment. The top wall and the bottom walls of both compartments are in contact with the external environment.

The .first inner wall and the second inner wall may be defined by the same or a different film. The top wall and the first inner wall may be defined by a first film and the second inner wall and the bottom wall by a second film. Alternatively, the bottom wall and the first and the second inner walls may be defined by a first film and the top wall defined by a second film. Alternatively, a first film may define the top wall and at least part of the .first inner and second inner walls, and a second film may define the bottom and at least part of the first inner and second inner walls..

Without wishing to be bound by theory, it may he advantageous to have a first and second inner wall in order to minimise migration of ingredients from one compartment to the other. For example, water in the composi tion of one compartment may migrate into the other compartment. This is especially disadvantageous if the cleaning active in one compartment is bleach for example, and/or the composition in one compartment is a powder.

The first compartment may have an suitable shape. For example, the first compartment may be substantially square, rectangular, circular, elliptical, superelJiptical or oval shape. By 'substantially^*, we herein mean (hat the general shape of the compartment is square, rectangular, circular, elliptical, supereliipticai or oval shape, but the shape of the compartment may have imperfections such as small indents or protrusions.

The unit dose article has a height, a length and a width, wherein the maximum height is between 1 and 3cm, or even between I and 4cm, the maximum length is between 2 and Senio even between 3 and 7cm _t and the maximum width is between 2 and 8cm or even between 3 and 7cm. The maximum of any of these dimensions is meant to mean the greatest distance between two points on opposite sides of the unit dose article, in other words, the unit dose article may not have straight sides and so may have variable lengths, widths and heights depending on where the measurement is taken. Therefore, the maximum should be measured at any two points that are the furthest apart from each other.

The unit dose article may excess material present as a flange or skirt at the point where two or more .films are sealed together. This flange or skirt may be included or may not be included in the maximum length, width and height.

The unit dose article has a maximum height, a maximum, length, and a maximum width, and the first compartment has a maximum height, a maximum length and a maximum width. Preferably, the ratio of the maximum height of the first compartment to the maximum height of the unit dose article is between 1 :2 and 2: 1 ; the ratio of the maximum length of the first compartment to the maximum length of the unit dose article is between 1 : 1 .5 to 1 :3; the ratio of the maximum width of the first compartment to the maximum width of the unit dose article is between 1 : 1.5 to 1 :3.

The ratio of the maximum height of the second compartment to the maximum height of the unit dose article may be between 1 :2 and 2:1; the ratio of the maximum length of the second compartment to the maximum length of the unit dose article may be between I . 1.5 to 1 :3; the ratio of the maximum width of the second compartment to the maximum width of the unit dose article may be between S. ; 1 .5 to .1 :3..

Without wishing to be bound by theory, it was surprisingly found that the orientation of the first and second compartments such that the second compartment surrounds the first compartment improved the structural integrity of the unit dose article, in other words it was perceived by consumers to be less 'floppy'. However, it still fulfilled the purpose of allowing the separation of incompatible ingredients doting storage.

Preferably, the unit dose articl ruptures between S O seconds and 5 minutes once the uni dose article has been added, to 950ml of deionised water at 20-21°C in a Π- ^'beaker, wherein the water is stirred at 350tpm with a 5cm magnetic stirrer bar. By rupture, we herein mean the film is seen io visibly break or split. Shortly after the film breaks or splits the internal liquid detergent composition may be seen to exit the unit dose article into the surrounding water.

The unit dose article comprises a powder composition and a liquid composition. The powder composition is comprised in the first compartment and the liquid composition is comprised in the second compartment. ^'The term "powder' includes powders, grannies, particles, solids and mixtures thereof. The powder composition may be a free flowing powder or a compacted powder or a mixture thereof. The term 'liquid' includes liquids, gel, paste, dispersion, fluid or a mixture thereof. The pH of the liquid composition may be between 5 and 9, preferably between 6 and S. Preferably, the liquid composition comprises between 0.5% and 30%, or even between 1% and 20%, or even between 2% and 15% by weight of the liquid composition of water. Preferably the unit dose article comprises between 0.5% and 30%, or even between !% and 20%, or even between 2% and Ϊ 5% by weight of the unit dose article.

The weight ratio of the powder composition to the liquid composition in the unit dose article is from 3; ! to 1 :3.

The powder composition may comprise a fust cleaning active and the liquid composition may comprise a second cleaning active and the first and second cleaning actives are incompatible with one another. By 'incompatible' we herein mean the ingredients would interact we each other in a detrimental manner, for example they may react such that one or both are broken down. This means that one or both ingredients are not available during the wash process to provide their respecti e benefits. Those skilled in the art will recognize suitable incompatible ingredients to be the first and second cleaning actives.

Without wishing to be bound by theory it is preferred that one of the compositions is in powder form. This has the added benefit of increasing the dissolution time of the powder composition when it interacts with water versus the liquid composition and so reduces the potential interaction of the incompatible actives at the point they are released from the unit dose article. At the point of release there may exist high, concentrations of the cleaning compositions in the wash liquor, before they are dispersed throughout the wash liquor. By slowing the dissolution of one of the acti ves, there is less chance of the incompatible acti ves negatively interacting in the area of temporary high concentration.

The unit dose article may be a dtermofortned unit dose article. Preferably, the film is thermoformed such thai the film of the resultant unit dose article retains a degree of flexibility or elasticity such that it. allows referred structural integrity, if the film is too rigid then it may break/split due to the internal forces provided by the compositions.

The unit dose article may be a laundry unit dose article or a household care unit dose article. Suitable laundry unit dose articles include laundry cleaning articles including laundry detergent articles, laundry pre-treat articles, or laundry treatment articles including laundry care articles, laundry freshness articles, laundry softening articles or mixtures thereof. Suitable household care articles include automatic dishwashing articles, hard surface cleaner articles, hand wash articles and mixtures thereof. Preferably, the unit dose article is a laundry cleaning article.

Powde Composition

The powder composition .may comprise a first cleaning active. The first cleaning active can be any suitable cleaning active that is incompatible with the second cleaning active. The first cleaning active may be selected from bleach, enzymes, surfactant, polymers, perfumes or a mixture thereof. The first cleaning active may be selected from bleach, enzymes and a mixture thereof. The first cleaning active may be bleach. The first cleaning active may be an enzyme. Preferabl the first cleaning active is an enz me, a bleach or a mixture thereof. Without wishing to be bound by theory, this is preferable as tile powder composition is more likely to release first into the wash liqaor during the wash process. This means that the bleach and enzymes are released first and have the opportunity to provide cleaning benefit to t e fabrics first. This has the advantage that the enzymes and bleach are not concentrated in. the wash liquor to react with other ingredients including the second cleaning active, rather the majority of the enzyme and/or bleach is available to act on the fabrics. This also means that the majority of the other cleaning actives are available to act on the fabrics and not react with the enzyme and or bleach.

Preferabl the first cleaning active retains an activity of at least 25%, or even 50% or even 75% after 8 weeks storage, 'Storage' is understood to begin at the point when the unit dose article is formed.

The powder composition, may be substantially free of the second cleaning acti ve, in other words, the second cleaning active is present only in the powder composition. By 'substantially free' we herein mean the second cleaning active is not. intentionally added to the powder composition.

Preferably the powder composition composes a desiccating agent. Those skilled on the art wilt recognize suitable desiccating agents. Without wishing to be bound by theory, the desiccating agent will help remove free water that could otherwise interact with the cleaning active, especially if the cleanin active is a water-sensitive active, such as bleach for example.

The powder composition m y comprises glycerol. Without wishing to be bound by theory, glycerol is a plasticizer for the water-soluble film. The powder composition may draw the glycerol away from the film so detrimentally affecting the plasticity, and hence the structural integrit and rigidity. Glycerol present in the powder can prevent the transfer of glycerol from the film as an equilibrium may be obtained between the film and the powder whilst still maintaining a sufficient concentration of glycerol in the film.

The powder composition may comprise any further adjunct cleaning ingredients. liquid composition

The liquid composition may comprise a second cleaning active. The second cleaning active can be any suitable cleaning active that is incompatible with the first cleaning active. The second cleaning active may be selected from surfactant, polymers, perfumes, bleach, enzymes or a mixture thereof The second cleaning active may be selected from surfactant, polymers, perfumes and a mixture thereof. Preferably the first cleaning active retains an activity of at least 25%, or even 50% or even 75% after S weeks storage. 'Storage^* is understood to begin at the point when the unit dose article is formed.

The liquid composition may be substantially free of the first cleaning active, in other words, the first cleaning active is present only in the liquid composition. By 'substantially free' we herein mean the first cleaning active is not intentionally added to the liquid composition.

The liquid composition may comprise any further adjunct cleaning ingredients.

Preferably the liquid composition comprises a gelling agent or a structurant Those skilled in the art will recognize suitable gelling or strueturant agents. Without wishing to be bound by theory , the presence of a gelling agent or a stracturani may help to Mock away' any free water and reduce the chances of it migrating into the powder composition. This is especially beneficial if the powder composition comprises a wate -sensitive cleaning active such a bleach- Also it is preferable since addition of water to the powder may cause it to 'cake' making dissolution of the powder slower when the unit dose article is added to water..

Bleach may be present in either composition or both compositions. Bleach may be present in powder or liquid compositions, preferably powder compositions. Suitable bleaching agents include photobleaches, bleach activators, hydrogen peroxide, sources of hydrogen peroxide, preformed peracids, bleach catalysts and mixtures thereof in general, when a bleaching age i is used, the composition may comprise from about 0.1% to about 50% or even from about 0.1% to about 25% bleaching agent by weight of the composition. Examples of suitable bleaching agents include:

(1) photobIeach.es for example sulfonated .zinc phthal.ocyamne;

(2) preformed peraeids; Suitable preformed peraeids include, but are not limited to, compounds selected from the group consisting of percarhox lic acids and salts, percarboaic acids and salts, perimidlc acids and salts, peroxymoflosuffuric acids and salts, for example, Oxz.oue ®, and mixtures thereof. Suitable percarboxylic acids include hydrophobic and hydrophilk peracids having the formula -(C==0)0~0~ . wherein R. is an ai.kyl group, optionally branched, having, when the peracid is hydrophobic, from 6 to 14 carbon atoms, or from 8 to .12 carbon atoms and, when the peracid is hydrophilic, less than 6 carbon atoms or even, less than 4 carbon atoms; and M is a counterion, for example, sodium, potassium, or hydrogen;

(3) sources of hydrogen peroxide, tor example, inorganic perhydrate salts, including alkali metal salts such as sodium salts of perborate (usually mono- or tetra-hydrate), percarbonate, persulphate, perphosphate, persilicate salts and mixtures thereof. In one aspect of the invention the inorganic perhydrate salts are selected front the group consisting of sodium salts of perborate, percarbonate and mixtures thereof. When employed, inorganic perhydrate sails are typically present in amounts of from 0.05 to 40 wt%, or i to 30 wt. of the overall composition and are typically incorporated into such compositions as a crystalline solid that may he coated. Suitable coatings include, inorganic salts such as alkali metal silicate, carbonate or borate salts or mixtures thereof, or organic materials such as water-soluble or dispersible polymers, wax.es, oils or fatty soaps; and

(4) bleach activators having R-{C^:::0)-L wherein. is an alkyl. group, optionally branched, ha ving, when the bleach activator is hydrophobic, from 6 to 14 carbon atoms, or from 8 to 12 carbon atoms and, when the bleach activator is hydrophilic, less than 6 carbon atoms or even less than 4 carbon atoms; and L is leaving group. Examples of suitable leaving groups are benzoic acid and derivatives thereof - especially benzene suiphonate. Suitable bleach activators include dodecanoyl oxybenzene suiphonate, decanoyl oxybenzene suiphonate, decanoyl oxybenzoie acid or salts thereof 3,5,5~trimethyl he anoyioxybenzene suiphonate, tetraacetyl ethylene diamine (TAED) and nonanoyloxybenzene suiphonate (NOBS). Suitable bleach activators are also disclosed in WO 98/17767. While any suitable bleach activator may be employed, in one aspect of the invention, the subject cleaning composition may comprise NO.

Preferably the bleach comprises percarbonate. Also preferred are bleaches comprising coated percarbonaie and coated or uneoated PAP or coated percarbonaie and coated or uneoated DAP.

The composition may comprise coated bleach particles. The particles are coated

preferably with a compound selected from the group comprising sodium sulphate, sodium citrate, sodium borate, sodium carbonate, sodium bicarbonate, sodium silicate or mixtures thereof. In one aspect, the particles are coated with an efflorescent material, preferably with sulphate or citrate, more preferably with sodium sulphate. The bleach particles comprise at least 3%, or at least 4% or at least 5% by weight of the particle of coating, preferably from about 5% to about 20%, more preferably from about 6% to about 15% and especially from about 7% to about 12% by weight of the particle of a coating, preferably an efflorescent material.

inorganic and organic bleaches are suitable bleaches for use herein, inorganic bleaches include perhydrate salts such as perborate, percarbonate. perphosphate, persuJfate and persilicate salts. The inorganic perhydrate salts are normally the alkali metal salts. Alkali metal

pereatbonates, particularly sodium percarbonate are preferred perhydrates for use herein. The percarbonate is incorporated into the products in. a coated form which provides fn-product stability and anli-caking properties.

The literature describes a large number of materials that can be used as coat ng for bleach, however the literature does not address the problem, of caking of bleach particles or temperature cycle stable bleach particles (i.e. bleach particles capable of withstand temperature changes). For the present invention the bleach needs to be coated, with efflorescent material, preferably with sulphate or citrate, more preferably with sodium sulphate. The coating can comprise other materials but preierably the coating comprises less than 40%, more preferably less than 20% and even, more preferably less than 10% and especially less than 1% by weight of the coating of other materials, i.e., preferabl the coating consist essentially of efflorescent materials, more preierably the coating consist essentially of sodium sulphate.

Especially preferred for use herein are percarbonate particles comprising a core

substantially consisting of bleach, preferably sodium percarbonate, and a coating layer enclosing this core comprising an efflorescent material, preferably sodium sulphate. The core can be produced, by fluidised bed spray granulation and the coating layer can be obtainable by spraying an aqueous efflorescent material, preferably sodium sulphate solution onto the uneoated particles of bleach. The fluidised bed temperature is from 35 to 1 0 °C to allow for water evaporation. In. the case in which the efflorescent material is sodium sulphate, the fluidised bed temperature daring application of the coa.ii.ng layer is maintained above the transition temperature of the decahydrate (32.4 ^GC^').

In a further aspect the bleach particles can be coated bleach particles comprising a core and at least two coating layers. Specifically, the coated bleach particles can comprise an inner layer of efflorescent materials at least partially enclosing the core and firmly adhering thereto, and an outer layer of water- insoluble materials at least partially enclosing the inner layer and firmly adhering thereto. In one embodiment, the bleach particle comprises a core substantially consisting of bleach, in one embodiment sodium percarbonate; an inne layer comprising efflorescent materials; and an outer layer substantially comprising water-insoluble materials, in. one embodiment, sodium silicate.

Coated bleach particles comprise a core substantially consisting of bleach. n one embodiment the core substantially consists of sodium percarbonate. The term "substantially" is taken to mean that, as a result of the production process, the core- may contain small quantities of auxiliary substances, i.e. substances other than bleach. The auxiliary substances may be present in an amount of less than Ϊ 0%, in another embodiment less than 5%, in another embodiment less than 1 %, by weight of the core. The auxiliary substances m be active oxygen stabilisers, for example, silicates and/or magnesium compounds. The auxiliary substances may also be inorganic or organic compounds which are used as nuclei in fluidised bed spray granulation for the production of sodium percarbonate, for example, the production of soda.

In one embodiment, the coated bleach particles comprise an inner layer of efflorescent materials at least partially enclosing the core and firmly adhering thereto. The inner layer substantially consists of an efflorescent material which may be partially hydrated. Suitable efflorescent materials include sodium sulphate, sodium carbonate, and mixtures thereof. The bleach partic l e of the in ven tion does no t need a thick inner layer in order to provide stabi lity benefits. In one embodiment, the inner layer is from about 2% to about 10%, in another embodiment from about 3% to about 8%, by weight of the total bleach particle.

n one embodiment, the coated bleach particles comprise an outer layer of water- insoluble materials at least partially enclosing the inner layer and firmly adhering thereto. The outer coating layer substantially consists of a water-insoluble material. Suitable water-insoluble materials incl ude alkali metal silicate, in one embodiment, sodium silicate. Said sodium silica te has a silicate ratio of from about 2,5 to about 4.5, in another embodiment .from about 2.9 to about 4, and in another embodiment from about 3 to about 3.4. By ' vater-insoHible" it is meant a.

material that has a solubility of less than 0.01 g/enr^* at a temperature of about 20*C. In one embodiment, the outer layer comprises from about 0.2% to about 1.5 wt, %, in another embodiment from about 0.5% to I wt % sodium silicate.

it is believed that the outer layer of water-insol nble materials, in one embodiment silicate, offers sufficient encapsulation to provide stability benefits while also containing large enough defects in the outer layer that the bleach (in one embodiment_., percarbonate), is released into the wash liquor in a desirable timeframe. In one embodiment, greater than 80% of the core substantially comprising bleach is released in less than 10 minutes, in another embodiment less than 7 minutes into the wash liquor. Too thick of an outer layer delays release of the core (and therefore diminishes bleach performance) whereas too thin of an outer layer will not provide the stability benefits in the detergent composition.

In one embodiment, the water-insoluble outer layer is a thermally sensitive material thai is solid at roam temperature b ut melts in the temperature range of from about 30 ^eC to about 60°C, in another embodiment from about 35 ¹ C to about 45°C.. The outer layer can provide protection from water ingress during storage while being able to release the bleach core under typical automatic dishwashing wash conditions (40 "C to about 6( C wash cycles).

Preparation of the coated bleach particles comprises coating processes which are .known in the art; in one embodiment, fSuidized bed coating. F!uidized bed coating is characterized in that for the preparation of an outer shell layer comprising, for exam le alkali metal silicate, an aqueous solution containing alkali metal silicate with an alkali metal silicate concentration in the range from about 2% to about 20 wt. %, and a silicate ratio of greater than 2.5, is used. This solution is sprayed onto, for example, sodium percarbonate particles which have at least one inner layer comprising an efflorescent material. The spraying is carried out in a iluidized bed, with simultaneous evaporation of water, until the outer layer comprises from about 0.2% to about 1.5 wt. % alkali metal silicate.

So that good stabilising may be achieved, endeavours are taken during production to obtain a stabilized coated bleach particle having the lowest possible degree of hydration. For this reason, the f!uidised bed temperature during application of the inner layer to the core and the outer layer to the inner layer is maintained above the transition temperature of the deeahy (Irate (32.4^eC).

The resulting coated bleach particle has a weight geometric mean particle size of from about 400 pm to about 1200 μηι, in one embodiment from about 500 pm to about. 1000 μη% and in. another embodiment from, about 700 itm to about 900 μη . H is beneficial that the bleach particles have a low level of fine and coarse particles; in one embodiment less than 10% by weight of the bleach particles have a size above about 1400 μπι. in another embodiment above 1200 μηι or below about 400 ίη. in another embodiment below about 200 iim. ^'The mean particle size and particie size distribution further contributes to the stability of the detergent composition. In one embodiment, the coated bleach particle has a weight geometric mean particle size of from about 700 to about 1000 μηι, with less than about. 3% by weight of the bleach particle above about 1 1 0 μηι and less than about 5% by weight of the bleach particle below about 200 μηι. The weight geometric mean particle size can be measured using a Malvern particle size analyser based on laser diffraction.

The detergent composition comprises from, about 3% to about 30%, in another

embodiment from about 5% to about 20%, and in another embodiment from about ?% to about 15%, bleach particle by weight of the composition.

The bleach can be coated using a plurality of processes, for example by coating in a fluidised bed. Details of the process are found at EF 862 842 A I. and US 6,113,805...

Potassium peroxyinonoperstilfate is another inorganic perhydrate salt of utility herein. Typical organic bleaches are organic peroxyactds including diacyi and tetraacylperoxides, especially diperoxydodecanedioc acid, diperoxytetradecanedioc acid, and

diperoxyhexadecanedioc acid, Dibenzoyi peroxide is a preferred organic peroxyacid herein. Mono- and diperaxe!aic acid, mono- and diperbrassyh^'c acid, and Nphtlmloyl.aminoperoxicapro.ic acid are also suitable herein .

The diacyi peroxide, especially dibenxoyl peroxide, should preferably be present in. the form of particles havin a weight average diameter of from about 0, 1 to about 100 microns, preferably from about 0,5 to about 30 microns, more preferably from about I to about 10 microns. Preferably, a least about 25%, more preferably at. least about 50%. even more

preferably at least about 75%. most preferably at least about 90%, of the particles are smaller than 1 microns, preferably smaller than 6 microns. Diacyi. peroxides withi the above particle size range have also been found to provide better stain removal especiall from plastic dishware, while mimmizhig undesirable deposition and filming during use in automatic dishwashing machines, than larger diacyi peroxide particles. The preferred diacyi peroxide particle size thus allows the formuiator to obtain good stain removal with a low level of diacyi peroxide, which reduces deposition and. filming. Conversely, as diacyi peroxide particle size increases, more liiae l peroxide is needed for good slain removal, which increases deposition on surfaces encountered during the dishwashing process.

Further typical organic bleaches include the peroxy acids, particular examples being the alkylperoxy acids and the arylperoxy acids. Preferred representatives are (a) peroxybenzok acid 5 and its ring-substituted derivatives, such as alkylperoxy benzoic acids, bat also peroxy- - naphthoic acid and magnesium monoperph thai ate, (b) the aliphatic or substituted aliphatic peroxy acids, such as peroxy la uric acid, peroxystearie acid, ε-phthalimidoperoxycaproic

acid(phthaloiminoperoxyhexanoic acid (PAP)], o-carboxybenzaniidoperoxycaproic acid., - nonenylamidoperadipic acid and N-nonenylamidopersuccinates, and (c) aliphatic and araliphatic

I O peroxydicarboxylic acids, such as U 2-diperoxycarboxy ic acid, ,9-diperoxya/.e-laic acid,

diperoxysebacic acid, diperoxybrassylie acid, the diperoxyphthaiic acids, 2-decyldiperoxybtitane~ 1 ,4-dtoic acid, N, -ierephihaioyldi(6-aminopercaproic acid).

Preferably, the bleach coated particles have a weight geometric mean particie size of from about 300 μηι ιο about 1200 μη% more preferably from about 400 um to about 1000 um and

I S especially from about 500 μηι to about 900 μχη. Preferably the- bleach coated particles have low level of fines and coarse particles, in -particular less than 10% by weight of the particles are above about 1 00, more preferably about 1200 or below about 200, more preferably about 100

μτη. These mean particle size and particle size distribution further contribute to the excellent processing properties of the composition of the invention, in especially preferred embodiments, 0 from the processing point of view, the particles have a weight geometric mean particle size of from about 500 to about 1000 μ^ηι with less than about 3% by weight of the polymer above about 11 80 μ^ηι and less than about 5% by weight o the particles below about 200 p . The weight geometric mean particle size can be measured using a Malvern particle size analyser based on laser diffraction.

25 The compositions can comprise one or more enzymes which provide cleaning

performance and/or fabric care benefits.. Examples of suitable enzymes include, but are not limited io, lieniicellulases, peroxidases, proteases, eelhiSases, xylanases, lipases, phospholipases, esterases, eutmases, pectinases, manuanases, pectate lyases, keratmases, reductases, oxidases, phenoioxidases, lipoxygenases, Signinases, pulklanases, tannases, pemosanases, malanases, 8-

30 ghicanases, arabinosidases, hya!uronidase, chondroitinase, laccase, and amylases, or mixtures thereof, A typical combination is an enzyme cocktail that may comprise, for example, a protease and lipase in conjunction with amylase. The enzyme may be a lipase. When present in a fabric and home care product, the aforementioned enzymes may be present at levels from about 0.00001 % to about 2%, from about 0.0001% to about 1% or even from about 0.001% to about 0.5% enzyme protein by weight of the fabric and home care product.

I« one aspect preferred enzymes would include a protease. Suitable proteases include raetalloproteases and serine proteases, including neutral or alkaline microbial serine proteases, such as subttiisins (EC 3.4,21.62). Suitable proteases include those of animal, vegetable or microbial origin. In one aspect, such suitable protease may be of microbial origin. The suitable proteases include chemically or genetically modified mutants of the aforementioned suitable proteases. In one aspect the suitable protease may be a serine protease, such as an alkaline microbial protease or/and a. trypsin-type protease. Examples of suitable neutral or alkaline proteases include;

(a) suhiitisms (EC 3.4.21.62), including those derived from Bacillus, such as Bacillus tenuis, B. alkalophitus, S. subtilis, B. amyloliquefaciens. Bacillus pirmilus and Bacillus gtbsonii described in US 6,312,936 Bt , US 5,679,630, US 4,760,025, lJS?_f262,042 and WO09/021867,

(b) trypsin-type or chymoirypsin-type proteases, such as trypsin (e.g., of porcine or bovine origin), including the Fusarium proteas described, in WO 89/06270 and the chymotrypsin proteases derived from CeHtttnonas described in WO 05/052161 and WO 05/052146.

(c) etaSloproteases, including those derived from Bacillus amyloliquefaciens described in WO 07/044993A2.

Preferred proteases include those derived from Bacillus Lentus and Bacillus

amyloliquefaciens, preferably comprising a substitution, insertion or deletion at one or more positions corresponding to (versus the standard BPN' numbering system): 3, 4, 9, 15, 68, 76, I 16, 127, 99, 101, 103, 104, HI, 76, 167, 194, 199, 217 and 245, wherein preferably at least one of said mutations is selected from group comprising S3, V4L S9R, A 1ST, V68A, N76D, S1 1 M/N, Y167F, Y21 7Q and S78N.

Suitable commercially available protease enzymes include those sold under the trade names Alcalase®, Savinase®, Primase®, Durazym®, Polarzynie®, Kannase®, Liquanase®, Liquaiiase Ultoa#, Relase , Relase Ultra®, Savinase Ultra®, Ovozyme®, eutrase®, Everlase®' and Esperase€> by Novozyrrs.es A/S (Denmark), those sold under the tradename axaiasei>, Maxacal®, Maxapem®, Properase®, Purafect®, Purafect Prime®, Purafect Ox®, F 3® , FN4®, Excellase® and Purafect OXP® by Genencor International, those sold under the tradename Opticiean® and Optirnase® by Solvay Enzymes_., those available from Herikel emira, namely BLAP (sequence shown, in Figure 29 of US 5,352,604 with the folowing mutations S99D - S 1.01 R ÷ S i 03 A - V I 041 + G i 59S, hereinafter referred to as BLAP), BLAP R (BLAP with S3T + V4I + V199M + V205I ÷ L217D), BLAP X (BLAP with S3T ÷ V4i + V205I) and BLAP F49 (SLAP with S3T + ¥41 + A 1 4P ÷ V 1 9M V205I ÷ L217D) - all from Henkel/Kemira; and KAP (Bacillus alkalophilus sitbtilisin with mutations A230V + S256G - S259N) from Kao.

The protease may in a liquid composition or a powder composition. Preferably the protease is present in the powder composition.

Suitable alpha-arayiases include those of bacterial or fungal origin. Chemically or genetically modified mutants ( variants) are included. A preferred alkaline aipha-amylase is derived from a strain of Bacillus, such as Bacillus licheniformis, Bacillus arayloliquefaciens. Bacillus stearothennophilus. Bacillus subiilis, or other Bacillus sp„ such as Bacillus sp. NCIB 12289, NCIB 12512, NCIB 12513. DSM 9375 (USP 7, 153,818) DSM 12368, DSMZ no. 12649, KSM AP1378 (WO 97/00324), KSM K36 or KSM K38 (EP 1 ,022,334). Preferred amylases include:

(a) the variants described in WO 94/02597, WO 94/ i 83 14, W096/2 874 and WO 97/43424, especially the variants with substitutions in one or more of the following positions versus the enzyme listed as SEQ I^'D No. 2 in WO 96/23874: 15, 23, 105, .106, 124, 1.28, } 33, 154, 156, 18 ! , 188, 190, 197, 202, 208, 209, 243, 264, 304, 305, 391 , 408, and 444.

(b) the variants described in USP 5,856,1 4 and W099/2321 L WO 96723873,

WO /60060 and WO 06/002643, especially the variants with one or more substitutions in the following positions versus the AA560 enzyme listed as SEQ ID No. 12 in WO 06/002643;

26, 30, 33, 82, 37, 106, 1 18, 128, 133, 149, 150, 160, 1 78, 182, 186, 193, 203, 214, 231 ,

256, 257, 258, 269, 270, 272, 283, 295, 296, 298, 299, 303, 304, 305, 31 1. .314, 315, 318, 319, 339, 345, 361, 378, 383, 4.19, 421, 437, 441 , 444, 445, 446, 447, 450, 461 , 471, 482, 484, preferably that also contain the deletions of D 183* and G184*.

(c) variants exhibiting at least 90% identity with SEQ ID No, 4 in WO06/002643, the wild-type enzyme from Bacillus SP722, especially variants with deletions in the 183 and 184 posi tions and variants described in WO 00/60060, which is incorporated herein b reference.

(d) variants exhibiting at least 95% identity with the wild-type enzyme from Bacillus sp.70? (SEQ ID NO:7 in US 6,093, 562), especially those comprising one or more of the following mutations M202, 208, S255, R i 72, and/or M261. Preferably said amylase comprises one or more of M202L, M.202V, 202S, M202T, M202I, M202Q, M202 W, S255

and/or 172Q. Particularly preferred are those comprising the M202L or M202T mutations,

(e) variants exhibiting ai leas 80% identity, at least 90%, preferably at least 95%, or at leas 98%, or 99% or 100% identity with the truncated version of the wild-type from TS23 (SEQ I^'D NO 2 in WO2010/1 1502. ) ihat comprise one or more mutations ai the following positions: 7, 29, 35, 53, 60, 72, 87, 108, 1 16, 126, 128, 129, 130, 131, 134, 136, 138, 142, 156, 161 , 165, 178, 182, 185, 189, 192, 195, 197, 202, 210, 214, 217, 221 , 234, 243, 246, 269, 303, 310, 337, 340, 374, 401 , 419, 438, 475 and 476. Preferred mutations include S243Q, S12SA, N128C, T131I, T165L 178L, T182G, F202Y, Y305R, D319T and G475K or combinations thereof. Fiirtfier suitable amylases can be found in WO2010/1 15028 and WO2010/H S02 L

Suitable commercially available alpha-amylases include DURAMYLft, IJQUEZYME®, TERMAMYL®, TERMAMYL ULTRAS, NATALASE®, SUPRAMY^'L®, STAiNZYME®, STAINZYME PLUS®, FUNGAMYL® and BAN® (Novozymes A/S, Bagsvaerd, Denmark), EMZYM® AT 9000 Biozyra Biotech Trading GmbH Wehfeirasse 27b A- 1200 Wien Austria, RAP IDA SE® , PURASTAR®, ENZYSIZE®, OPTISIZE HT PLUS®, Preferenz SI 00® and PURASTAR OXA ® (Genencor International Inc., Palo Alto, California) and ΚΑΜ (Kao, 14- 1 Nihonbashi ayabacho, i-chotne, Chuo-ku Tokyo 103-8210, Japan). In one aspect, suitable amylases include NATALASE®, STAINZYME® and STAINZYME PLUS® and mixtures thereof.

In one aspect, such additional enzyme may be selected from the group consisting of: lipases, including ""first cycle lipases" such as those described in U.S. Patent 6,939,702 Bl and US PA 2009/02.17464. In one aspect, the lipase is a first- wash lipase, preferably a variant of the wild-type lipase from Thermomyees hnuginos comprising at least one mutation in positions 232 and 233, preferably two mutations. In one aspect said. enzyme comprises both T231 and N233R mutations. The wild-type sequence is the 269 amino acids (amino acids 23 - 291) of the Swissprot accession number Swiss-Prot 059952 (derived from Thennomyces ianuginosus (H micola lanuginosa)). Preferred lipases would include those sold under the tradenames Lipex®, Lipocleart® and Lipolex®.

Is one aspect, other preferred enzymes include mierobiai-derived endogiucanases exhibiting endo-beta-.! ,4~glueanase ctivity (E.G. 3.2, 1.4), including a bacterial polypeptide endogenous to a member of the genus Bacillus which has a sequence of at least 90%, 94%, 97% and even 99% identity to the amino acid sequence SEQ I^'D NO: 2 in 7,i4i,403B2) and mixtures thereof. Suitable endoglucanases are sold under the tradenames Celluclean.® and WMtezyme® (Novozymes A/S, Bagsvaerd, Denmark).

Other preferred enzymes include peciate lyases sold under the tradenames Peciawash®, Pectaway®, care cellulases sold under the tradenames Carezyme®, Carezyme Premium® and under the Biotonch tradename (AB Enzymes) and maunanases sold under the tradenames Mamiaway¾ (all from Novozymes A S, Bagsvaerd, Denmark), and Purabrite® (Genencor International Inc., Palo Alto, California).

The enzyme may be in the form of a stabilized enzyme particle. The stabilized enzyme particles can have ei ther a core/coating design wherein the enzyme particles comprise a central core and one or more coatings substantially surrounding the core, or a layered granule design made by a fluid bed process.

Core/coating enzyme particles comprise a core substantially surrounded by one or more coatings. These one or more coatings reduce the risk of enzyme dust release as a result of abrasion, and further protect the enzyme core from ingress, such as water ingress, in one embodiment, the core substantially comprises an enzyme. In another embodiment, the core may comprise salts, efflorescent agents, binding agents, kaolin/€aC<¾ and cellulose fibers, in addition to the enzyme, in one embodiment; the core comprises an enzyme and the efflorescent agent sodium sulphate. Enzymes suitable for use in the core are discussed in more detail below.

The one or more coatings on the enzyme particles may comprise polymers, pigments (to improve visual appearance), further excipients, antioxidants, and mixtures thereo Satiable coatings include polymers such as polyethy lene glycol, hydroxypropylmethylcellalose (HPMC), polyvirsyialcohoS (PVA), earboxy etbyl cellulose, methyl cellulose, hydroxyethyl cellulose, .hydroxypropyi cellulose and corresponding .mixed ethers, gelatin, casein, polyacrylates, polymetliacryktes, copolymers of acrylic acid with maleic acid, or vinyl group-containing compounds, partially saponified pol inyl acetate and polyvinylpyrrolidone, in one embodiment, the polymer is a polyethylene glycol having a molecular weight of from about 300 to about 10,000, in. another embodiment, from about 2,000 to about 6,000. Suitable pigments may be agents that either provide a distinct colour or are whitening agents such as titanium

dioxide. Suitable excipients include starches, sugars, sodium carbonate, calcium carbonate, silica, tiiania, alumina, clays such as benioiiite, and/or talc. Suitable antioxidants may be selected from the group consisting of sodium sulphite, reducing sugars, ascorbic acid, tocopherol, gallates, thiosu!fate, substituted phenols, hydroquinones, catechols, and aromatic amines and organic sulfides, polysuifides, dithiocarbamates, phosphites, phosphorates, vitamin E, caialase, low molecular weight peptides, and mixtures thereof These antioxidants essentiall act as sacrificial substrates to protect the enzyme particle.

In one embodiment, the coating comprises polyethylene glycol, kaolin, and titanium dioxide (white pigment), hi one embodiment, a second coating of efflorescent agent, in one embodiment sodium sulphate, at least partially surrounds the coating comprising polyethylene glycol, kaolin, and titanium dioxide (white pigment), in one embodiment, the efflorescent agent is sodium sulphate and is present at a level of from about 30% to about 80%, or from about 40% to about 75%, or from about 50% to about 65%, by weight of the enzyme particle. Suitable core/coating designs include the grades sold as <3T, Evity and. GTX by Novozyraes.

in another embodiment, the enzyme particles have a layered granule structure that can be made via fluid bed processing, in one embodiment,, the core comprises central part substantially free of enzymes, and a layer surrounding the central part of the core comprising enzymes. The surrounding layer, in addition to comprising enzymes, may comprise other stabilizers such as antioxidants, to addition to the c m comprising a central part and a surrounding layer, the enzyme particle may comprise a shell substantially contacting the surrounding layer. In one embodiment, the shell comprises a plurality of layers, the outer most layer of the granule being a protecti ve layer . In one embodiment, the central part of the core and at least on of the layers of the shell comprises an efflorescent material

The central part of the core preferably comprises from about 1% to about 60%, i another embodiment from about 3% to about 50%, and another embodiment from about 5% to about 40% by weight of the total enzyme particle. In one embodiment, the central core is sodium

sulphate. In one embodiment, the layer comprising the efflorescent material represents from about 0.5% to about 40%, in another embodiment from about 1% to about 30%, and in another embodiment from about 3% to about 20% by weight of the total enzyme particle. In one embodiment the most outer layer of the sheli comprises polyvinyl alcohol, optionally titanium oxide (for aesthetic reasons and. combinations thereof. The protective layer of the shell comprises from about 0.05% to about. 20%, in another embodiment from about 0.1% to about 15% and in another embodiment from about 1% to about 3% by weight of the total enzyme particle. The enzyme particle may also contain adjunct materials such as:

(a) excipients including starches, sugars, sodium carbonate, calcium carbonate, silica, titania, alumina, clays such as be tonite, and/or talc,

(b) antioxidants including sodium sulphite, reducing sugars, ascorbic acid, tocopherol, galtates, thiosuliate, substituted phenols, hydroquinones, catechols, and aromatic amines and organic sulfides, polysulfides, ditliiocarbamates, phosphites, phosphonat.es, vitamin E, caiaiase, low molecular weight peptides, and mixtures thereof.

Enzyme particles according to this embodimen can be .made by a fluid bed layering process similar to that described in US 5,324,649, US 6,602,841 Bl and US2OO8/02O683OAL Regardless of the process of making, the enzyme particles have a weight geometric mean particle size of from about 200 μηι to about 1200 μιη, in another embodiment, from about 300 μηι to about 1000 μηι, and in another embodimeni from about 400 tim to about 600 μιτι,

Suitable anionic surfactants useful herein can comprise any of the conventional anionic surfactant types typically used in liquid detergent products. These include the alky benzene sulfonic acids and their salts as well a alkoxy I ated or non-alkoxylated alkyl sulfate materials.

At least one composition, preferably a powder composition comprises a coaled bleach, preferably a coated percarbonate and a coated enzyme. Without wishing to be bound, by theory, it was surprisingly found thai the activity of the enzyme was improved wherein it was coated and in the presence of a coated percarbonate.

Exemplary anionic surfactants are the alkali metal salts of Cio-C_½ alkyl benzene sulfonic acids, or C_M-C_M alkyl benzene sulfonic acids. In one aspect, the alkyl group is linear and such linear alkyl benzene sulfonates are known as "LAS". Alkyl benzene sulfonates, and particularly LAS, are well known in the art. Such surfactants and their preparation are described for example in U.S. Pat. Nos. 2,220,099 and 2,477,383. ^'Especially useful are the sodium, and potassium linear straight chain alkylbenzene sulfonates in which the average number of carbon atoms in the alkyl group is from about l i to 14. Sodium Cu-C , e.g., Cj;?, LAS is a specific example o such surfactants.

Specific, non-limiting exanipies of anionic surfactants useful herein include: a) Cn-C_t« alkyl benzene sulfonates (LAS); b) Cio-Cao primary, branched-chain and random alkyl sulfates (AS), including predominantly C alkyl sulfates; c) Cjo-C ts secondary (2,3) alkyl. sulfates having formulae (I) and (11): wherein M in formulae {!) and ill) is hydrogen or a cation, which provides charge neutrality, and all M units, whether associated with a surfactant or adjunct ingredient can either be a hydrogen atom or a cation depending upon the form isolated by the artisan or the relative pH of the system wherein the compound is used, with non-limiting examples of suitable cations including sodium, potassi um, ammonium, aod. mix tures thereof, and x is an integer of at least about 7, or at least about 9, and y is an integer of at least 8, or at least about 9; d) CurCt* alkyl alkoxy sulfates (AB_XS) wherein x is from 1-30; e) Cto-Cis alkyl alkoxy carboxylates in one aspect, comprising 1-5 ethoxy units; f) mid-chain branched alkyl sulfates as discussed in U.S. Pat. No. 6,020,303 and U.S. Pat. No. 6,060,443; g) mid-chain branched alkyl alkoxy sulfates as discussed in U.S. Pat. No. 6,008,181 and U.S. Pat, No. 6,020,303; h) modified aikylbenzene sulfonate (MLAS) as discussed in WO 99/05243, WO 99/05242, WO 99/05244, WO 99/05082, WO 99/05084, WO 99/05241, WO 99/07656, WO 00/23549, and WO 00/23548; i) methyl ester sulfonate (MES); and j) alpha-olefln sulfonate (AOS).

A suitable anionic detersive surfactant is predominantly alkyl C_½ alkyl raid-chain branched sulphate. A suitable feedstock for predominantly alkyl C_iit alkyl mid-chain branched sulphate is beta-farneseue, such as BioFene^{1 M} supplied by Amyris, Emeryville, California.

Suitable nonionic surfactants for use herein include the alcohol alkoxylate nonionic surfactants. Alcohol a!koxylates are materials which correspond to the general formula:

5(C_mH «0)_eOH wherein R^! is a C, Cj6 alkyl group, m is from 2 to 4. and n ranges from about 2 to 12. In one aspect, R^! is an. alky! group, which may be primary or secondary, that comprises from about 9 to 15 carbon atoms, or front about 10 to 14 carbon atoms. In one aspect, the alkoxy!ated fatty alcohols will also be ethoxyiated materials thai contain on average from about 2 to 12 ethylene oxide moieties per molecule, or from, about 3 to 10 ethylene oxide moieties per molecule.

The compositions may comprises a dye. Dyes including substantive and non-substantive dyes. Substantive dyes in include hueing dyes. The hueing dyes employed in the presen laundry detergent compositions may comprise polymeric or non-polymeric dyes, pigments, or mixtures thereof. Preferably tlie hueing dye comprises a polymeric dye, comprising a chromophore constituent and a polymeric constituent. The chromophore constituent is characterized in that it absorbs light in the wavelength range of blue, red, violet, purple, or combinations thereof upon exposure to light. In one aspect, the chromophore constituent exhibits an absofbance spectrum maximum from about 520 nanometers to about 640 nanometers in water and/or methanol, and in another aspect, from about 560 nanometers to about 610 nanometers in water and or methanol .

Although any suitable chromophore may be used, the dye chromophore is preferably selected from benzodifuranes, methine, tripSieny (methanes, napthalimides, pyrazole, napthoquinone, anthraquinone, azo, oxaxine, axine, xanthene, triphenodioxazine and phthalocyanine dye chromophores. Mono and di-azo dye chromophores are preferred.

The hueing dye may comprise a dye polymer comprising a chromophore covalently bound to one or more of at least three consecuti ve repeat units, it should be understood, that the repeat units themselves do not need to comprise a chromophore. The dye polymer may comprise at least. 5, or at. least 1.0, or even, at least 20 consecutive repeat units.

The repeat unit can be derived from an organic ester such as phenyl dicarboxylate in combination with an oxyalkyleneoxy and a polyoxyalky!eneoxy. Repeat units can be derived from a1ken.es, epoxides, axiridine, carbohydrate including the units that comprise modified celluloses such as hydroxyalkyScelluiose; hydroxy-propyl cellulose; hydroxypropyl

methylcellulose; hydroxyhut l cellulose; and, hydroxybuiyl methylcellulose or mixtures thereof. The repeat units may be derived from alkenes, or epoxides or m x litres thereof. The repeat units may be C2-C4 alkyierieoxy groups, sometimes called a!koxy groups, preferably derived from C2- C4 alkylene oxide. The repeat units may be C2-C4 alkoxy groups, preferably ethoxy groups.

For the purposes of the present invention, the at least three consecutive repeat units form a polymeric constituent. The polymeric constituent may be covalentiy bound to the chromophore group, directly or indirectly via a linking group. Examples of suitable polymeric constituents include polyoxyalkylene chains having -multiple repeating units. In one aspect, the polymeric constituents include polyoxyalkylene chains having from 2 to about 30 repeating units, from 2 to about 20 repeating units, from 2 to about 10 repeating units or even from about 3 or 4 to about 6 repeating units. Non-limiting examples of polyoxyalkylene chains include ethylene oxide, propylene oxide, glycido! oxide, butylene oxide and. mixtures thereof.

The hneing dye may be introd uced into the composition in the form of the unpurified mixture that is the direct result of an organic synthesis route. In addition to the dy e polymer therefore, there may also be present minor amounts of un-reaeted starting materials, products of side reactions and mixtures of the dye polymers comprising different chain lengths of the repeating units, as would be expected to result from any polymerisation step.

The dye may be a non-substantive dye, such as an aesthetic dye. Preferably, the liquid composition comprises a non-substantive dye having an average degree ofalkoxylation of at least 1:6. Each com.positi.Oi-! maybe coloured. The colour of each composition may be the same or different to one another. The powder compostion may comprise a coloured speckle or particle. The speckie or particle may comprise a pigment. The colour of the speckle and the colour of the liquid composition may be the same or different.

The compositions may comprise a brightener. Suitable brighteners are stilbenes, such, as brightener 15. Other suitable brighteners are hydrophobic brighteners, and brightener 49. The brightener may be in micronized particulate form, having a weight, average particle size in the range of from 3 to 30 micrometers, or from 3 micrometers to 20 micrometers, or from 3 to 10 micrometers. The brightener can be alpha or beta crystalline form.

The compositions herein may also optionally contain one or more copper, iron and/or manganese chelating agents. If utilized, chelating agents will generally comprise from, about 0.1 % by weight of the compositions herein to about 15%, or even .from about 3.0% to about 15% by weight of the compositions herein. Preferably, the chelant is present in the powder

composition. Without wishing to be bound by theory, there is a tendency for chelants to

crystallize at higher levels in liquid compositions. Higher levels are desirable to help maintain cleaning performance in the wash liquor.

The compositions may comprise a calcium carbonate crystal growth inhibitor, such as one selected from the group consisting of; I -hydroxyemanediphosphonie acid (HEDP) and salts thereof; N_y -dicarboxymethyl-2-aminopentane-l.,5-dioic acid and salts thereof; 2- phosphonobutane- 1 ,2,4-tricarboxylic acid and salts thereof; and any combination thereof.

The compositions of the present invention may also include one or more dye transfer inhibiting agents. Suitable polymeric dye transfer inhibiting agents include, but are not limited to, polyvinylpyrrolidone polymers, polyamme N -oxide polymers, copolymers of N~ vmy!pyrrolidone and N-vinyiimicla .o!e, polyvinyloxazolidones and poiyvinyiimidazoles or mixtures thereof. When present in the compositions herein, the dye transfer inhibiting agents are present at levels from about 0.0001 %, from about 0.01%, from about 0.05% by weight of the cleaning compositions to about 10%, about 2%, or even about. 1% by weight of the cleaning compositions.

The compositions may comprise one or more polymers. Suitable polymers include carboxylate polymers, polyethylene glycol polymers, polyester soil release polymers such as terephthalafe polymers, amine polymers, cellulosic polymers, dye transfer inhibition polymers, dye lock polymers such as a condensation oligomer produced by condensation of imidazole and epichlorhydrin, optionally in ratio of 1 :4: .1 , iiexamethylenedia hie derivative polymers, and any combination thereof.

Other suitable cellulosic polymers may have a degree of substi tution fDS) of from 0.01 to 0,99 and a degree of blockiness (DB) such that either DS+DB is of at least LOO or DB+2DS-DS² is at least 1.20. The substituted cellulosic polymer can have a degree of substitution (DS) of at least 0.55. The substituted cellulosic polymer can have a degree of blockiness (DB) of at least 0.35, The substituted cellulosic polymer can have a DS + DB, of .from 1.05 to 2,00. A suitable substituted cellulosic polymer is carboxymeihylcellulose.

Another suitable cellulosic polymer is cationically modified hydroxyethyi cellulose.

Suitable perfumes include perfume microcapsules, polymer assisted perfume delivery systems including Sc ff base perfume/polymer complexes, starch-encapsulated perfume accords, perfume-loaded zeolites, blooming perfume accords, and any combination thereof. A suitable periume microcapsule is meiamine formaldehyde based, typically comprising perfume that is encapsulated by a shell comprising meiamine formaldehyde, it may be highly suitable for such perfume microcapsules to comprise caiionic and/or cationic precursor material in the shell, such as polyvinyl foraiamide (PVF) and/or calionkally modified hydroxyethyl cellulose (catHEC).

Suitable suds suppressors include silicone arid/or fatty acid such as stearic acid.

Waier-spioble film

The film of the unit dose article is soluble or dispersible in water, and preferably has a water-solubility of at least 50%, preferably at least 75% or even at least 95%, as measured by the method set out here after using a glass-filter with a maximum pore size of 20 microns:

50 grams ± 0.1 gram, of film material is added in a pre-weighed 400 ml beaker and 245ml

± 1 ml of distilled water is added. This is stirred vigorously on a magnetic stirrer set at 600 rpm, for 30 minutes. Then, the mixture is filtered through a folded qualitative smtered-glass filter with a pore size as defined above (max. 20 micron). The water is dried off from the collected filtrate by any conventional method, and the weight of the remainin material is determined (which is the dissolved or dispersed fraction). Then, the percentage solubility or dispensability can be

calculated.

Preferred film materials are preferably polymeric materials. The film material can, for example, be obtained by casting, blow-moulding, extrusion or blown extrusion of the polymeric material, as known in the art,

Preferred polymers, copolymers or derivatives thereof suitable .for use as pouch material are selected from polyvinyl alcohols, polyvinyl pyrroltdone, polyalkylene oxides, acrylamide, acrylic acid, cellulose, cellulose ethers, cellulose esters, cellulose amides, polyvinyl acetates, poiycarboxyiic acids and. salts, polyaminoacids or peptides, po!yamides, po!yacrylamide, copolymers of maleic/acrylic acids, -polysaccharides including starch and gelatine, natural gums such as xanihum and carragum. More preferred polymers are selected from polyacrylates and water-soluble acrylate copolymers, methylceik!ose, carboxymeih lcellulose sodium, dextrin, ethylcellulose, hydroxyethyl cellulose, hydroxypropyl methylcellulose, maltodextrin, polymethacrylates, and most preferably selected from polyvinyl alcohols, polyvinyl alcohol copolymers and hydroxypropyl inethy! cellulose (BPMC), and combinations thereof. Preferably, the level of polymer in the pouch material, for example a PVA polymer, is at least 60%, The polymer can have any weight average molecular weight, preferably from about 1 00 to

1 ,000,000, more preferably from about 10,000 to 300,000 yet more preferably from about 20,000 to 1 0,000. Mixtures of polymers can also be used as the film material. This can be beneficial to control the mechanical and/or dissolution properties of the compartments or pouch, depending on the application thereof and the required needs. Suitable mixtures include for example mixtures wherein, one polymer has a higher water-solubility than another polymer, and/or one polymer has a higher mechanical strength than another polymer. Also sui table are mixtures of polymers having different weight average molecular weights, for example a mixture of PVA or a copolymer thereof of a weight average molecular weight of about 10,000- 40.000, preferably around 20,000, and of PVA or copolymer thereof, with a weight average molecular weight of about 100,000 to 300,000, preferably around 150,000. Also suitable herein are polymer blend compositions, for example comprising hydrolyticaliy degradable and water-soluble polymer blends such as poiyiaetide and polyvinyl alcohol, obtained by mixing polyiactide and polyvinyl alcohol, typically comprising about 1 -35% by weight poiylactide and about 65% to 99% by weight polyvinyl alcohol. Preferred for use herein are polymers which are from about 60% to about 98% hydrolysed, preferably about. 80% to about 90% hycfro!ysed, to improve the dissolution characteristics of the material.

Preferred film materials are polymeric materials. The film material can be obtained, for example, by casting, blow-moulding, extrusion or blown extrusion of the polymeric material, as known in the art. Preferred polymers, copolymers or derivati ves thereof suitable for use as pouch material are selected from polyvinyl alcohols, polyvinyl pyrrolidone, polyalkyiene oxides, acryian.ride, acrylic acid, cellulose, cellulose ethers, cellulose esters, cellulose amides, poly vinyl acetates, polycarboxyiic acids and. salts, poiyaminoacids or peptides, polyamldes,

polyacrylam.icle, copolymers of maleic/acrylic acids, polysaccharides including starch an gelatine, natural gums such as xsnthum and carragum. More preferred polymers are selected from po yacryiates and water-soluble aery late copolymers, raethylce!lnSose,

carboxyraethylcell ulose sodium, dextrin, eihykellulose, hydroxyethyi cellulose, hydroxypropyl ethyicelleiose, maltodexiriii, poiymethacr lates, and most preferably selected from polyvinyl alcohols, polyvinyl alcohol copolymers and hydroxypropyl methyl cellulose (HPMC), and combinations thereof. Preferably, the level of polymer in the pouch material, for example a. PVA polymer, is at least 60%. The polymer can have any weight average molecular weight, preferably from about 1000 to 1 ,000,000, more preferably from about 10,000 to 300,000 yet more preierabiy from about 20,000 to 150,000. Mixtures of polymers can also be used as the pouch material This can be beneficial to control the mechanical and or dissolution properties of the compartments or pouch, depending on the application thereof and the required needs. Suitable mixtures include for example mixtures wherein one polymer has a higher water-solubility than another polymer, arid/or one polymer has a higher mechanical strength than another polymer. Also suitable are mixtures of polymers having different: weight average molecular weights, for example a mixture of PVA or a copolymer thereof of a weight average molecular weight of about 10.000- 40,000, 5 preferably around 20,000, and of PVA or copolymer thereof, with a weight average molecular weight of about 100,000 to 300,000, preferably around 150,000. Also suitable herein are polymer blend compositions, for example comprising hydrolytkally degradable and water- soluble polymer blends such as polyiactide and polyvinyl alcohol, obtained by mixing polyiactide and polyvinyl alcohol, typically comprising about 1-35% by weight polyiactide and about 65% to 1 99 by weight polyvinyl alcohol. Preferred for use herein are polymers which are from about 60% to about 98% hydrolysed, preferably about 80% to about 90% hydrolysed, to improve the dissolution characteristics of the material.

Preferred films exhibit good dissolution in cold water, meaning unhealed water straight from the tap. .Preferably such films exhibit good dissolution at temperatures below 25^¾C, more preferably i 5 below 2.1 ^aC, more preferably below 15 . By good dissolution it. is meant that the .film exhibits water-solubility of at least 50%, preferably at least 75% or even at least 95%, as measured by the method set out here after using a glass-filter with a .maximum pore size of 20 microns, described above.

Preferred films are those supplied by Monosol under the trade references M8630, M8900, (⁾ M8779, 831 0, films described in US 6 166 117 and US 6 78? 512 and PVA films of

corresponding solubility and deformahil ty characteristics. Further preferred films are those describes in US2006/02!.380!, WO 2010/1 19022, US20i 1 01 88784 and US6787512.

The film material herein can also comprise one or more additi ve ingredients. For example, it can be beneficial to add pSastieisers, for example glycerol, ethylene glycol, diethyleneglyeol, 5 propylene glycol, sorbitol and mixtures thereof Other additives may include water and functional detergent additives, including water, to be delivered to the wash water, for example organic polymeric dispersants, etc.

The film may be lactone free. B this we mean, that the film does not comprise an lactone. Alternatively, the film may comprise very low levels of lactone that are present due to 0 impurities but which have not been deliberately added. However, essentially the film will be free of lactone.

The film may be opaque, translucent, or transparent. The film comprised in the unit dose article may have a thickness of between 1 md

200pm, or even between 15 and I SOpm, or even between 20 and lOOpm.

The present invention is also to & process for the machine washing of laundry using an article according to the present invention, comprising the steps of placing at least one article according to the present invention into the washing machine along with the laundry to be washed, and carrying out a washing or cleaning operation.

Any suitable washing machine may be used. Those skilled in the art will recognize suitable .machines for the relevant wash operation. The article of the present invention may be used in combination with other compositions, such as fabric additives, fabric softeners, rinse aids and the like.

The wash temperature may be 30 or less. The wash process may comprise at least one wash cycle having a duration of between 5 and 20 minutes. The automatic laundry machine may comprise a rotating drum, and. wherein during at least one wash cycle, the dru has a. rotational speed of between 15 and 40i.pm, preferably between 20 and 35rpm.

The dimensions and values disclosed herein are not to be understood as bein strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such, dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, dimension disclosed as "40 mm" is intended to mean "about 40 .mm."

EXAMPLES

The benefit of a unit dose article according to the present invention was tested versus one ou side of the scope.

A liquid composition was prepared in a. IT. beaker, stirred at 250rpm with a. I Gem

diameter impeller. The liquid composition comprised;

6.3 l.wt% water

13.81 vvt% 1 ,2-Propanediot

5.67wt% Glycerol

20,54wt% MEA-linear aSkylbenzene suiphonate

10.94wt% ethoxylated alkyi sulphate with an average degree of ethoxylation of 3

14.84wt% ethoxyl ted aftty alcohol ethoxylate with a -average degree of ethoxylation. of 7 0.75wt% citric acid

6.97wi% fatty acid

2.38wt% HEDP

6..13wt% emoxyiated polyethylene imine

0. 585wt protease (54.4rag/g>

0.09wt% sodium formate

0.62wt% minors

0J6wr% MgC¾

0.1 l 1% ₂S.Os

l ,SS t% perfinne

O.Ol 8wi% brightener 49

9.49 t% niottoethanolamifie

A powder composition was then prepared comprising 0.15g TAED and 1 ,05g sodium percarbonate.

A first unit dose article was then prepared by deforming a piece of M8630 film

(commercial available from onosoi) in a mould having a geometry according to the present invention for 1 seconds and then applying a vaccum at 400mBar. Into the larger outer

compartment, 30m! of the powder was added using a 5 ml syringe, in the smaller inner

compartment the powder was added using a spatula, A water based solvent was then applied to the seal area and a second film was used to close the unit dose article and sealed for 17 seconds at 12( C,

A second unit dose article was then prepared having a first and a second compartment wherein the compartments were arranged next to one another but wherein the first compartment did not surround the second compartment. This the tw compartments faced one another along one side of each compartment only . The first film was prepared as above in an appropriate mold and 22ml of the !iquid composition added to a first compartment. This lower volume was necessary due to the difference in compartment size which was a consequence of the geometry of the unit dose article. To the second compartment, the powder was added together with 2 g o carbonate as a filler. This was added again due to difference in compartment volume due to the geometry of the unit dose articles. A second film was added and the unit dose article sealed as described above. A third unit dose article was prepared in the same way as the first unit dose article, but comprised 2.24g sodium HEDP in the powder compartment instead of the powder of the first unit dose article.

A fourth unit dose article was prepared m the same way as the second unit dose article, but comprised 2.24g sodium HEDP and 2.05g carbonate fillet in the powder compartment instead of the powder of the second unit dose article.

A .fifth unit dose article was prepared in the same way as the first unit dose article but comprised t .05 g of a Ϊ 5% active hueing dye instead of the powder of the first unit dose article.

A sixth unit dose article was prepared in the same way as the second unit dose article but comprised 1.05g of a 15% acti e hueing dye and 0.5g carbonate instead of the powder of the second unit, dose article.

The unit dose articles were exposed to 20 consumers and the consumers were asked which of the unit dose articles they preferred. Of the 20 consumers, 14 stated that they preferred the unit dose articles having a geometr according to the present, invention as opposed to unit dose articles outside of the scope, whilst the remaining 6 preferred unit dose article having a geometry outside of the scope of the present invention.

Of the 14 consumers that preferred unit dose articles according to the present invention, 5 stated that they felt that the powder compartment of the unit dose article outside of scope was not firm, and was weak, 3 stated that they feared the powder compartment of the unit dose article out of scope could accidentally open, 2 stated that the unit dose articie out of scope was 'floppy', 3 stated that they did not like the 'hanging' look of the second compartment of the unit dose article out of scope and 2 stated that, they felt the compartments of the unit dose article out of scope could separate and did not feel like one single unit, 2 stated that they felt their impression (without testing) was that the unit dose article outside of the scope 'had less product' and washed less profoundly.

As has been demonstrated consumers preferred the troit dose article of the presmt invention compared to one outside of the scope.

The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited, instead, unless otherwise specified., each such dimension is intended to me n both the recited value and a fiinctionaliy equivalent range surrounding that value. For example, a dimension disclosed as "40 mm" is intended to mean "about 40 mm."

Claims

CLAIMS What, is claimed is;

1. A multicompartment water-soluble unit dose article comprising a water-soluble film, wherein a first compartment comprises a powder composition, wherein, the powder composition comprises a ^'huemg dye and a second compartment comprises a liquid composition, and

wherein the unit dose article comprises a top wall, a bottom wall., an inner wall and an outer wail and wherein the first compartment is defined as the internal space between the lo wall, the bottom wall and the inner wail, and wherein the second compartment is defined as the internal space between the inner wail the outer wail, the top wall and the bottom wall, and wherein the walls comprise the water-soluble film.

2. The unit dose article according to claim 1, wherein the unit dose articie comprises a first and a second water-soluble film and wherein the water-soluble films are sealed together.

3. The unit dose article according to any preceding claims wherein the first compartment, has a substantially square, rectangular, circular, elliptical, superelliptica. or oval shape.

4. The unit dose articie according to any preceding claims wherein the outer wall surrounds the inner wall.

5. The unit dose article according to any preceding claims wherein outer wall remains

substantially equidistant to the inner wail along the full length of the inner wall.

6. The unit dose article according to an preceding claims wherein the second compartment has a generally tubular shape that surrounds the .first compartment.

7. The unit dose article according to any preceding claims, wherein the unit dose article has a height, a length and a width, wherein the maximum height is between 1 and 5cm, the maximum length is between 2 and 8cm, and the maximum width is between 2 and 8cm.

8. The unit dose article according to any preceding claims, wherein the unit dose article has a maximum height, a maximum length, and a maximum width, and the first compartment has a maximum height a maximum length and a maximum width and wherein;

a. the ratio of the maximum height of the first compartmen t to the .maximum height of the unit dose article is between 1 :2 and 2: 1 ;

b. the ratio of the maximum length of the first compartment to the maximum length of the unit dose article is between 1 :1.5 to 1:3;

c. the ratio of the maximum width of the first compartment to the maximum widt of the unit dos article is between 1 ; I .5 to 1 :3.

9. The unit dose article according to any preceding claims wherein the powde composition comprises a first cleaning active, and wherein the liquid composition comprises a second cleaning active and wherein the first and second cleaning actives are incompatible with one another,

10. The unit dose article according to any preceding claims, wherein the first cleaning active comprises a bleach, an enzyme or a mixture thereof,

1 1. The unit dose article according to any preceding claims, wherein the second cleaning active comprises a cleaning surfactant, a cleaning polymer,, a perfume, a dye or a mixture thereof,

12. The unit dose article according to any preceding claims wherein the pH of the liquid

composition is between 5 and 9, preferably between 6 and 8.

13. The unit dose article according to any preceding claims, wherein the unit dose article ruptures between 10 seconds and 5 minutes once the unit dose article is added to 950ml of deioiiised water at 20-21"C hi a 1 L beaker, wherein the water is stirred at 350rpm with a 5cm magnetic stirrer bar.

14. The unit dose article according to an precedin claims, wherein the weight ratio of the first composition to the second composition in the unit, dose article is from 3:1 to 1 :3. i 5. A method of laimdry comprising the step of adding a unit dose article according to any preceding claims to the drum of an automatic laundry washing machine.