WO2015119214A1 - Stator assembly - Google Patents

Stator assembly Download PDF

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Publication number
WO2015119214A1
WO2015119214A1 PCT/JP2015/053293 JP2015053293W WO2015119214A1 WO 2015119214 A1 WO2015119214 A1 WO 2015119214A1 JP 2015053293 W JP2015053293 W JP 2015053293W WO 2015119214 A1 WO2015119214 A1 WO 2015119214A1
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WO
WIPO (PCT)
Prior art keywords
bus bar
phase bus
stator
stator assembly
axial direction
Prior art date
Application number
PCT/JP2015/053293
Other languages
French (fr)
Japanese (ja)
Inventor
孝行 中田
森田 司
田口 直人
吉留 正朗
Original Assignee
日産自動車株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日産自動車株式会社 filed Critical 日産自動車株式会社
Priority to JP2015561035A priority Critical patent/JP6168166B2/en
Publication of WO2015119214A1 publication Critical patent/WO2015119214A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/52Fastening salient pole windings or connections thereto
    • H02K3/521Fastening salient pole windings or connections thereto applicable to stators only
    • H02K3/522Fastening salient pole windings or connections thereto applicable to stators only for generally annular cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2203/00Specific aspects not provided for in the other groups of this subclass relating to the windings
    • H02K2203/09Machines characterised by wiring elements other than wires, e.g. bus rings, for connecting the winding terminations

Definitions

  • the present invention relates to a stator assembly.
  • a motor that includes a stator and a rotor and generates mechanical energy such as rotation based on electromagnetic force generated by input electric energy.
  • the stator corresponds to a stator assembly, and there is one in which an electric wire wound around an insulator covering a protruding portion of the stator is connected to a bus bar.
  • a bus bar unit is incorporated into a stator in which the yoke is thicker in the axial direction than the teeth (see Patent Document 1).
  • Patent Document 1 a plurality of power supply bus bars and neutral point bus bars are concentrically arranged. Therefore, in order to connect electric wires having coils to each bus bar, a stator assembly is used. A space is required in the axial direction, and the work related to the connection between the electric wire and each bus bar becomes complicated. Therefore, it is difficult to sufficiently reduce the axial thickness of the stator assembly.
  • the present invention has been made to solve the above-described problems, and an object of the present invention is to provide a stator assembly that can be reduced in size by reducing the axial thickness.
  • the stator assembly according to the present invention that achieves the above object includes a stator, an insulator, an electric wire, a bus bar, and an insulating member.
  • the stator includes a main body portion formed in an annular shape and a plurality of projecting portions formed so as to protrude from the main body portion in a radially inward or outward direction.
  • the insulator has an insulating property and covers the protruding portion.
  • the electric wire is wound around the protrusion via an insulator to form a coil.
  • the bus bar has conductivity and is formed in an annular shape, and electrically connects electric wires to which electric power having the same phase is supplied.
  • the insulating member has an insulating property, is formed in a film shape, and is interposed between adjacent bus bars to insulate each other.
  • the insulating member and the bus bar are alternately stacked along the axial direction to form a stacked body.
  • the respective end portions are drawn out radially outward with different axial positions with respect to the laminate, and are connected to the outer peripheral edge of the bus bar. ing.
  • FIG. 1 It is a perspective view which shows the stator assembly of embodiment. It is a perspective view which expands and shows a part of stator assembly of FIG. It is a disassembled perspective view which decomposes
  • the stator assembly 10 corresponds to a stator of the motor.
  • the motor includes a stator and a rotor, and generates mechanical energy such as rotation based on electromagnetic force generated by input electric energy.
  • the stator assembly 10 corresponds to, for example, a stator that rotates a rotor housed inside.
  • the stator assembly 10 will be described with reference to FIGS.
  • FIG. 1 is a perspective view showing the stator assembly 10.
  • FIG. 2 is an enlarged perspective view showing a part of the stator assembly 10 of FIG.
  • FIG. 3 is an exploded perspective view showing the stator assembly 10 of FIG.
  • FIG. 4 is an exploded perspective view showing the laminated body 20 of FIG.
  • FIG. 5 is a perspective view showing the insulating paper 18 of FIG.
  • Stator assembly 10 includes a stator 11, an insulator 12, an electric wire 13, a bus bar (U-phase bus bar 14, V-phase bus bar 15, W-phase bus bar 16, and N-phase bus bar 17), and insulating paper 18 (insulating member). .
  • bus bar U-phase bus bar 14, V-phase bus bar 15, W-phase bus bar 16, and N-phase bus bar 17
  • insulating paper 18 insulating member
  • the stator 11 includes a main body 11a formed in an annular shape, and a plurality of protrusions 11b formed so as to protrude inward in the radial direction (X direction or Y direction) from the main body 11a. As shown in FIG. 3, the stator 11 is integrally formed with a main body portion 11a and a plurality of protruding portions 11b.
  • the stator 11 is made of a magnetic material.
  • the protruding portion 11 b of the stator 11 winds the electric wire 13 in a coil shape via the insulator 12. When electric power is applied to the electric wire 13, a magnetic field is generated in the stator 11.
  • the stator 11 rotates the rotor housed inside by the generated magnetic field.
  • the insulator 12 has insulation and covers the protruding portion 11b of the stator 11.
  • the insulator 12 includes a housing upper portion 12M and a housing lower portion 12N, and is configured to sandwich the protruding portion 11b of the stator 11 from both sides along the axial direction.
  • the housing upper portion 12M and the housing lower portion 12N are formed so as to be substantially facing each other in the axial direction (Z direction) as shown in FIG.
  • the upper part 12M and the lower part 12N of the casing cover and insulate one protruding part 11b among the plurality of protruding parts 11b protruding from the main body part 11a of the stator 11.
  • the insulator 12Ma is integrated by joining the joining edge 12Ma at the lower end of the upper part 12M and the joining edge 12Na at the upper end of the lower part 12N in contact with each other.
  • the protruding portion 11b of the stator 11 is covered with a covering surface 12Mb corresponding to the inner surface of the housing upper portion 12M and a covering surface 12Nb corresponding to the inner surface of the housing lower portion 12N.
  • the electric wire 13 is wound around the winding surface 12Mc corresponding to the outer surface of the casing upper portion 12M and the winding surface 12Nb corresponding to the outer surface of the casing lower portion 12N.
  • the laminated body 20 is inserted through the outer peripheral surface 12Md facing outward in the radial direction (X direction or Y direction) of the upper housing portion 12M and the outer peripheral surface 12Nd facing outward in the radial direction (X direction or Y direction) of the lower housing portion 12N.
  • the laminate 20 is a laminate of bus bars (U-phase bus bar 14, V-phase bus bar 15, W-phase bus bar 16, and N-phase bus bar 17) with an insulating member (insulating paper 18) interposed therebetween. It is.
  • the electric wire 13 is wound around the protruding portion 11b of the stator 11 via the insulator 12 to form a coil.
  • the electric wire 13 is formed by covering a long copper outer peripheral surface with an insulator. As shown in FIGS. 2 and 3, the electric wire 13 has one end portion 13 a on one side and the other end portion 13 b on the other side opposite to the one side.
  • the one end portion 13a and the other end portion 13b are drawn outward in the radial direction (X direction or Y direction) from the bus bar (for example, the U-phase bus bar 14).
  • the one end portion 13a is caulked and connected to the concave portions 14e, 15e, or 16e formed on the outer peripheral edge of the U-phase bus bar 14, the V-phase bus bar 15, or the W-phase bus bar 16 while being refracted. is doing.
  • the other end 13 b is connected to the concave portion 17 e of the N-phase bus bar 17 by caulking, for example.
  • the plurality of electric wires 13 wound around the protruding portion 11b are provided with U-phase, V-phase, which are different in phase by 120 degrees via bus bars (U-phase bus bar 14, V-phase bus bar 15, and W-phase bus bar 16). Either W phase power is supplied.
  • the bus bars (the U-phase bus bar 14, the V-phase bus bar 15, and the W-phase bus bar 16) electrically connect the electric wires 13 to which power of the same phase is supplied.
  • N-phase bus bar 17 is a bus bar corresponding to the ground of U-phase bus bar 14, V-phase bus bar 15, and W-phase bus bar 16.
  • the bus bar (for example, the U-phase bus bar 14) is made of a metal having conductivity and is formed in an annular shape.
  • the bus bar (for example, U-phase bus bar 14) is radially outward (X direction or Y direction) from the stator 11 in order to suppress the thickness of the stator assembly 10 in the axial direction (Z-axis direction). It is arranged so as to be adjacent to at least a part of the stator 11 along the (Z direction).
  • the bus bars (U-phase bus bar 14, V-phase bus bar 15, W-phase bus bar 16, and N-phase bus bar 17) have a thickness in the axial direction (Z-axis direction) of the stator assembly 10 as shown in FIGS.
  • the length along the axial direction (Z direction) is the radial direction (X direction or Y direction).
  • the cross-sectional shape is changed from a circular shape to a flat shape without changing the cross-sectional area required for transmitting predetermined power.
  • the U-phase bus bar 14, the V-phase bus bar 15, and the W-phase bus bar 16 have the same shape, receive power supplied from a three-phase AC power supply, and distribute and supply the power to the electric wire 13 formed in a coil shape.
  • the U-phase bus bar 14, the V-phase bus bar 15, and the W-phase bus bar 16, as shown in FIG. 3 and the like, have 18 slots in the wire 13 formed in a coil shape. .
  • the U-phase bus bar 14 In the U-phase bus bar 14, the V-phase bus bar 15, and the W-phase bus bar 16, for example, the U-phase bus bar 14 has an annular shape that is cut out so that one end 14a and the other end 14b face each other, as shown in FIG. Forming.
  • the N-phase bus bar 17 is formed in an annular shape without providing a notch.
  • the U-phase bus bar 14 includes a terminal portion 14c for inserting a bolt for fastening an external power receiving wiring. ing.
  • the terminal portion 14c has an axial direction while projecting a part between the one end portion 14a and the other end portion 14b in a U shape with respect to the outside in the radial direction (X direction or Y direction) in order to insert a bolt. It is formed by being folded twice along the (Z direction).
  • the U-phase bus bar 14 is arranged in the radial direction (X direction or Y direction) as shown in FIGS. 2 and 4. ) It has a protrusion 14d that protrudes partially outward.
  • the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17 do not overlap the positions of the protrusions 14d, 15d, 16d, and 17d with respect to the radial direction (X direction or Y direction). As described above, the positions are different from each other.
  • the U-phase bus bar 14 includes a semicircular concave portion 14e with respect to the outer peripheral edge of the protruding portion 14d.
  • the concave portion 14e connects, for example, the one end portion 13a of the electric wire 13 by caulking.
  • the insulating paper 18 is formed in a film shape with insulating properties and is interposed between adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15) to insulate each other.
  • the insulating paper 18 corresponds to an insulating member.
  • the insulating paper 18 has a width along the radial direction (X direction or Y direction) longer than the width of adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15).
  • FIG. 5A shows a state after the pieces 18a are arranged in a ring shape.
  • FIG. 5B shows a state before the pieces 18a are arranged in an annular shape.
  • the insulating paper 18 is formed from a plurality of pieces 18a, and the pieces 18a are arranged in a ring shape. Adjacent pieces 18a overlap each other at their ends.
  • the insulating paper 18 is made of a thermoplastic plastic such as PPS (polyphenylene sulfide resin), PET ((polyethylene terephthalate), PEN (polyethylene naphthalate resin)).
  • Stator assembly 10 includes a stator 11, an insulator 12, an electric wire 13, a bus bar (at least any two adjacent to U-phase bus bar 14, V-phase bus bar 15, W-phase bus bar 16, and N-phase bus bar 17), and an insulating member. (Insulating paper 18).
  • the stator 11 includes a main body 11a formed in an annular shape, and a plurality of protrusions 11b formed to protrude inward or outward from the main body 11a in the radial direction (X direction or Y direction).
  • the insulator 12 has insulating properties and covers the protruding portion 11b.
  • the electric wire 13 is wound around the protrusion 11b via the insulator 12 to form a coil.
  • the bus bar (for example, the U-phase bus bar 14) is formed in a ring shape with electrical conductivity, and electrically connects the electric wires 13 to which power of the same phase is supplied.
  • the insulating member (insulating paper 18) is formed in a film shape with insulating properties, and is insulated from each other by being interposed between adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15).
  • the insulating member (insulating paper 18) and the bus bar (at least two adjacent ones of the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17) are along the axial direction (Z direction).
  • the laminated body 20 is formed by alternately laminating.
  • the positions of the end portions are different from each other in the axial direction (Z direction) with respect to the stacked body 20.
  • it is drawn outward in the radial direction (X direction or Y direction) and connected to the outer peripheral edge of the bus bar (for example, the U-phase bus bar 14).
  • the end portions (one end portion 13 a and the other end portion 13 b) of the plurality of electric wires 13 are arranged in the radial direction (X direction) with different positions in the axial direction (Z direction) with respect to the stacked body 20. (Or Y direction) After being drawn outward, it is connected to the outer peripheral edge of the bus bar. Therefore, the thickness of the stator assembly 10 in the axial direction (Z direction) can be reduced. That is, the stator assembly 10 can be reduced in size along the axial direction (Z direction).
  • the end portions (one end portion 13a and the other end portion 13b) of all the electric wires 13 are radially extended from the lower end or the upper end in the axial direction (Z direction) of the laminate 20 (X
  • the thickness in the axial direction (Z direction) caused by the electric wires 13 can also be minimized by pulling out in the outward direction (direction or Y direction).
  • the sheet-like insulating paper 18 is sandwiched between adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15), the filling failure (filling as in the case of molding an insulating resin) (Insufficient) can be more reliably insulated.
  • the inexpensive insulating paper 18 is used for insulation between adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15), the manufacturing cost can be reduced.
  • the bus bar for example, the U-phase bus bar 14
  • the bus bar from the outside in the radial direction (X direction or Y direction) of the stator 11 (
  • the U-phase bus bar 14 can be easily connected. That is, a space for connecting the bus bar (for example, the U-phase bus bar 14) and the electric wire 13 can be sufficiently secured outside the stator 11 in the radial direction (X direction or Y direction). Wiring workability can be improved, for example, the jig can be easily approached.
  • the bus bar and the insulating paper 18 are alternately stacked to form the stacked body 20, and then the stacked body 20 is inserted into the outer peripheral portion of the stator 11. Therefore, when the bus bars and the insulating paper 18 are alternately stacked, it is not necessary to consider interference with the stator 11, and the connection workability can be improved.
  • the bus bar (at least one of the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17) is more radially outward (X direction or Y direction) than the stator 11. And it can be set as the structure arrange
  • the bus bars (the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17) and the stator 11 are adjacent to each other along the axial direction (Z direction).
  • the length of the stator assembly 10 in the axial direction (Z direction) can be further shortened by the overlapping length.
  • the bus bar (for example, the U-phase bus bar 14) includes a concave portion 14e formed by partially cutting away from the outer peripheral edge inward in the radial direction (X direction or Y direction).
  • a concave portion 14e formed by partially cutting away from the outer peripheral edge inward in the radial direction (X direction or Y direction).
  • one end portion 13a) can be connected to the concave portion 14e.
  • the wire 13 can be reliably connected with the edge of the concave portion 14e as a reference. Further, even if an impact is applied to the end portion (for example, one end portion 13a), the end portion (for example, one end portion 13a) is inserted into the concave portion 14e. It can be made difficult to peel off.
  • bus bars (at least two of the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17) are directed outward from the outer peripheral edge in the radial direction (X direction or Y direction).
  • the plurality of bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15) are arranged so that the positions of the respective protrusions 14d and 15d are different from each other in the circumferential direction.
  • the recessed portions 14e and 15e may be formed on the protrusions 14d and 15d.
  • the one end portion 13a of the electric wire 13 when the one end portion 13a of the electric wire 13 is connected to the concave portion 14e of the bus bar (for example, the U-phase bus bar 14), the one end portion 13a comes into contact with the laminated member such as the insulating paper 18. Can be easily prevented. Furthermore, for example, the concave portion 14e of the U-phase bus bar 14 can be sufficiently separated from the adjacent V-phase bus bar 15 and N-phase bus bar 17 to sufficiently prevent such short circuit.
  • the insulating member (insulating paper 18) can be configured to be interposed in all regions between adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15).
  • the insulating member (insulating paper 18) may be formed from a plurality of pieces 18a, and the pieces 18a may be arranged in a ring shape.
  • the portion of the rectangular insulating paper to be discarded can be greatly reduced as compared with the case where the insulating paper 18 is formed by punching out the rectangular insulating paper into a single body. it can. That is, the individual pieces 18a can be formed on the entire surface of the rectangular insulating paper by, for example, punching in a matrix shape with the longitudinal direction aligned, thereby reducing the portion to be discarded in the rectangular insulating paper.
  • the bus bar (for example, any one or more of the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17) has an axial direction that intersects the radial direction (X direction or Y direction) (Z In the cross-sectional shape along (direction), the length along the axial direction (Z direction) can be made shorter than the length along the radial direction (X direction or Y direction).
  • the stator assembly 10 can be further thinned along the axial direction.
  • the bus bar (for example, the U-phase bus bar 14) changes the cross-sectional shape from a circular shape to a flat shape without changing the necessary cross-sectional area because the amount of electric power that can be applied depends on the cross-sectional area.
  • a bus bar (for example, U-phase bus bar 14) is easy to increase the contact area in an axial direction (Z direction) with respect to another structural member (for example, insulator 12).
  • the bus bar for example, the U-phase bus bar 14
  • other structural members for example, the insulating paper 18 and the insulator 12.
  • the bus bar can easily increase the static frictional force with other components (for example, the insulating paper 18). That is, the bus bar (for example, the U-phase bus bar 14) is easy to prevent misalignment with other constituent members (for example, the insulating paper 18) even if vibration or impact is applied.
  • the one end portion 13a of the electric wire 13 has been described as a structure that is caulked and connected to the concave portion 14e of the U-phase bus bar 14 or the like in a refracted state, but is not limited to such a configuration.
  • the one end portion 13a of the electric wire 13 may be connected to the concave portion 14e or the like such as the U-phase bus bar 14 by welding or the like while extending in the axial direction (Z direction). In the case of such a configuration, the thickness in the axial direction (Z direction) can be further suppressed.
  • stator assembly 10 corresponding to the stator has been described as a configuration in which the rotor is accommodated and rotated inward, the stator assembly 10 is not limited to such a configuration.
  • the stator assembly 10 may be configured such that a rotor having a cylindrical shape is disposed on the outer side thereof and rotated.
  • stator assembly 10 has been described as a configuration in which the one protrusion 11b is covered with the insulator 12 including the housing upper portion 12M and the housing lower portion 12N, the present invention is not limited to such a configuration.
  • the insulator may be configured to cover the entire stator 11 including the main body portion 11a and the plurality of protruding portions 11b.
  • stator assembly 10 has been described as having three phases, it may be configured as, for example, five phases. In this case, there are five bus bars except for the N-phase bus bar 17. Further, the stator assembly 10 does not necessarily require the N-phase bus bar 17 if the other end portions 13b of the electric wires 13 are connected to each other.

Abstract

 Insulators (12) having insulating properties cover protruding parts (11b). Wires (13) are wound around the protruding parts (11b), with the insulators (12) interposed therebetween, so as to form coils. Electroconductive bus bars (14-17), formed in an annular shape, electrically connect wires (13) to which power having the same phase is fed. Insulating members (18) are formed in a film shape and interposed between adjacent bus bars (14-17) so as to insulate the adjacent bus bars (14-17) from each other. The insulating members (18) and the bus bars (14-17) are alternatingly layered along the axial direction to form a layered body. Respective end parts (13a, 13b) of wires (13) to which power having mutually different phases is fed are led out radially outwards at different axial positions with respect to the layered body so as to connect to the outer peripheral edge of the bus bars (14-17).

Description

ステータアッシStator assembly
 本発明は、ステータアッシに関する。 The present invention relates to a stator assembly.
 従来から、固定子と回転子を含み、入力した電気エネルギーによって発生させた電磁力に基づき回転のような機械エネルギーを生成するモータがある。固定子は、ステータアッシに相当し、ステータの突出部を被覆したインシュレータに巻き付けた電線をバスバーに結線しているものがある。軸方向の厚みを薄くするために、ヨークがティースよりも軸方向に沿って厚いステータに対して、バスバーユニットを組み込んだ構成がある(特許文献1参照。)。 Conventionally, there is a motor that includes a stator and a rotor and generates mechanical energy such as rotation based on electromagnetic force generated by input electric energy. The stator corresponds to a stator assembly, and there is one in which an electric wire wound around an insulator covering a protruding portion of the stator is connected to a bus bar. In order to reduce the thickness in the axial direction, there is a configuration in which a bus bar unit is incorporated into a stator in which the yoke is thicker in the axial direction than the teeth (see Patent Document 1).
特開2008-278692号公報JP 2008-278692 A
 しかしながら、上記特許文献1の構成では、複数の給電用バスバーと中性点バスバーを同心円に配設していることから、コイルを形成した電線を各々のバスバーに対して結線するために、ステータアッシの軸方向に空間を要し、電線と各々のバスバーとの結線に係る作業が複雑になる。したがって、ステータアッシの軸方向の厚みを十分に薄くすることが困難である。 However, in the configuration of Patent Document 1, a plurality of power supply bus bars and neutral point bus bars are concentrically arranged. Therefore, in order to connect electric wires having coils to each bus bar, a stator assembly is used. A space is required in the axial direction, and the work related to the connection between the electric wire and each bus bar becomes complicated. Therefore, it is difficult to sufficiently reduce the axial thickness of the stator assembly.
 本発明は、上記の課題を解決するためになされたものであり、軸方向の厚みを薄くして小型化することができるステータアッシの提供を目的とする。 The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a stator assembly that can be reduced in size by reducing the axial thickness.
 上記目的を達成する本発明に係るステータアッシは、ステータ、インシュレータ、電線、バスバー、および絶縁部材を備えている。ステータは、環状に形成した本体部と、本体部から径方向内方または外方に向かう方向に突出して形成した複数の突出部と、を備えている。インシュレータは、絶縁性を備え、突出部を被覆している。電線は、インシュレータを介して突出部に巻き付けてコイルを形成している。バスバーは、導電性を備え環状に形成し、同一の位相の電力が供給される電線同士を電気的に接続している。絶縁部材は、絶縁性を備えフィルム状に形成し、隣り合うバスバーの間に介在して互いに絶縁している。絶縁部材とバスバーは、軸方向に沿って交互に積層して積層体を形成している。ここで、互いに異なる位相の電力が供給される複数の電線は、各々の端部を、積層体に対して軸方向の位置を異ならせて径方向外方に引き出し、バスバーの外周縁に結線している。 The stator assembly according to the present invention that achieves the above object includes a stator, an insulator, an electric wire, a bus bar, and an insulating member. The stator includes a main body portion formed in an annular shape and a plurality of projecting portions formed so as to protrude from the main body portion in a radially inward or outward direction. The insulator has an insulating property and covers the protruding portion. The electric wire is wound around the protrusion via an insulator to form a coil. The bus bar has conductivity and is formed in an annular shape, and electrically connects electric wires to which electric power having the same phase is supplied. The insulating member has an insulating property, is formed in a film shape, and is interposed between adjacent bus bars to insulate each other. The insulating member and the bus bar are alternately stacked along the axial direction to form a stacked body. Here, for the plurality of electric wires to which electric power of different phases is supplied, the respective end portions are drawn out radially outward with different axial positions with respect to the laminate, and are connected to the outer peripheral edge of the bus bar. ing.
実施形態のステータアッシを示す斜視図である。It is a perspective view which shows the stator assembly of embodiment. 図1のステータアッシの一部を拡大して示す斜視図である。It is a perspective view which expands and shows a part of stator assembly of FIG. 図1のステータアッシを構成部材毎に分解して示す分解斜視図である。It is a disassembled perspective view which decomposes | disassembles and shows the stator assembly of FIG. 1 for every structural member. 図3の積層体を構成部材毎に分解して示す分解斜視図である。It is a disassembled perspective view which decomposes | disassembles and shows the laminated body of FIG. 3 for every structural member. 図4の絶縁紙を示す斜視図である。It is a perspective view which shows the insulating paper of FIG.
 以下、添付した図面を参照しながら、本発明に係る実施形態について説明する。図面の説明において同一の要素には同一の符号を付し、重複する説明を省略する。図面における部材の大きさや比率は、説明の都合上誇張され実際の大きさや比率とは異なる場合がある。図3~図5は、部材を同一の倍率で示している。図1~図5の全ての図において、X、Y、およびZで表す矢印を用いて、方位を示している。図1~図5は、同一の方位によって図示している。XおよびYで表す矢印の方向は、ステータ11の径方向である。Zで表す矢印の方向は、ステータ11の軸方向である。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the description of the drawings, the same elements are denoted by the same reference numerals, and redundant description is omitted. The sizes and ratios of the members in the drawings are exaggerated for convenience of explanation and may be different from the actual sizes and ratios. 3 to 5 show the members at the same magnification. In all the drawings of FIGS. 1 to 5, the azimuth is indicated by using arrows represented by X, Y, and Z. 1 to 5 are illustrated with the same orientation. The direction of the arrow represented by X and Y is the radial direction of the stator 11. The direction of the arrow represented by Z is the axial direction of the stator 11.
 (実施形態)
 ステータアッシ10は、モータの固定子に相当する。モータは、固定子と回転子を含み、入力した電気エネルギーによって発生させた電磁力に基づき回転のような機械エネルギーを生成する。ステータアッシ10は、例えば内方に収容した回転子を回転させる固定子に相当する。
(Embodiment)
The stator assembly 10 corresponds to a stator of the motor. The motor includes a stator and a rotor, and generates mechanical energy such as rotation based on electromagnetic force generated by input electric energy. The stator assembly 10 corresponds to, for example, a stator that rotates a rotor housed inside.
 ステータアッシ10について、図1~図5を参照しながら説明する。 The stator assembly 10 will be described with reference to FIGS.
 図1は、ステータアッシ10を示す斜視図である。図2は、図1のステータアッシ10の一部を拡大して示す斜視図である。図3は、図1のステータアッシ10を構成部材毎に分解して示す分解斜視図である。図4は、図3の積層体20を構成部材毎に分解して示す分解斜視図である。図5は、図4の絶縁紙18を示す斜視図である。 FIG. 1 is a perspective view showing the stator assembly 10. FIG. 2 is an enlarged perspective view showing a part of the stator assembly 10 of FIG. FIG. 3 is an exploded perspective view showing the stator assembly 10 of FIG. FIG. 4 is an exploded perspective view showing the laminated body 20 of FIG. FIG. 5 is a perspective view showing the insulating paper 18 of FIG.
 ステータアッシ10は、ステータ11、インシュレータ12、電線13、バスバー(U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17)、および絶縁紙18(絶縁部材)を含んでいる。以下、ステータアッシ10の構成部材について、順に説明する。 Stator assembly 10 includes a stator 11, an insulator 12, an electric wire 13, a bus bar (U-phase bus bar 14, V-phase bus bar 15, W-phase bus bar 16, and N-phase bus bar 17), and insulating paper 18 (insulating member). . Hereinafter, the constituent members of the stator assembly 10 will be described in order.
 ステータ11は、環状に形成した本体部11aと、本体部11aから径方向(X方向またはY方向)内方に向かう方向に突出して形成した複数の突出部11bと、を備えている。ステータ11は、図3に示すように、本体部11aと複数の突出部11bを一体に形成している。ステータ11は、磁性体からなる。ステータ11の突出部11bは、インシュレータ12を介して電線13をコイル状に巻き付けている。電線13に電力を印加すると、ステータ11に磁界が発生する。ステータ11は、発生させた磁界によって、内方に収納したロータを回転させる。 The stator 11 includes a main body 11a formed in an annular shape, and a plurality of protrusions 11b formed so as to protrude inward in the radial direction (X direction or Y direction) from the main body 11a. As shown in FIG. 3, the stator 11 is integrally formed with a main body portion 11a and a plurality of protruding portions 11b. The stator 11 is made of a magnetic material. The protruding portion 11 b of the stator 11 winds the electric wire 13 in a coil shape via the insulator 12. When electric power is applied to the electric wire 13, a magnetic field is generated in the stator 11. The stator 11 rotates the rotor housed inside by the generated magnetic field.
 インシュレータ12は、絶縁性を備え、ステータ11の突出部11bを被覆している。インシュレータ12は、筺体上部12Mおよび筺体下部12Nからなり、ステータ11の突出部11bを軸方向に沿った両側から挟み込むように構成している。筺体上部12Mと筺体下部12Nは、図3に示すように、軸方向(Z方向)に対して、略対面同一に形成している。筺体上部12Mと筺体下部12Nによって、ステータ11の本体部11aから突出した複数の突出部11bのうち、1つの突出部11bを被覆して絶縁している。 The insulator 12 has insulation and covers the protruding portion 11b of the stator 11. The insulator 12 includes a housing upper portion 12M and a housing lower portion 12N, and is configured to sandwich the protruding portion 11b of the stator 11 from both sides along the axial direction. The housing upper portion 12M and the housing lower portion 12N are formed so as to be substantially facing each other in the axial direction (Z direction) as shown in FIG. The upper part 12M and the lower part 12N of the casing cover and insulate one protruding part 11b among the plurality of protruding parts 11b protruding from the main body part 11a of the stator 11.
 筺体上部12Mの下端の接合縁12Maと、筺体下部12Nの上端の接合縁12Naを、当接させつつ接合することによって一体化して、1つのインシュレータ12を構成する。筺体上部12Mの内面に相当する被覆面12Mbと、筺体下部12Nの内面に相当する被覆面12Nbによって、ステータ11の突出部11bを覆う。筺体上部12Mの外面に相当する巻付面12Mcと、筺体下部12Nの外面に相当する巻付面12Nbに、電線13を巻き付ける。筺体上部12Mの径方向(X方向またはY方向)外方に臨む外周面12Mdと、筺体下部12Nの径方向(X方向またはY方向)外方に臨む外周面12Ndに、積層体20を挿通させる。積層体20は、図3に示すように、絶縁部材(絶縁紙18)を介在させつつバスバー(U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17)を積層したものである。 The insulator 12Ma is integrated by joining the joining edge 12Ma at the lower end of the upper part 12M and the joining edge 12Na at the upper end of the lower part 12N in contact with each other. The protruding portion 11b of the stator 11 is covered with a covering surface 12Mb corresponding to the inner surface of the housing upper portion 12M and a covering surface 12Nb corresponding to the inner surface of the housing lower portion 12N. The electric wire 13 is wound around the winding surface 12Mc corresponding to the outer surface of the casing upper portion 12M and the winding surface 12Nb corresponding to the outer surface of the casing lower portion 12N. The laminated body 20 is inserted through the outer peripheral surface 12Md facing outward in the radial direction (X direction or Y direction) of the upper housing portion 12M and the outer peripheral surface 12Nd facing outward in the radial direction (X direction or Y direction) of the lower housing portion 12N. . As shown in FIG. 3, the laminate 20 is a laminate of bus bars (U-phase bus bar 14, V-phase bus bar 15, W-phase bus bar 16, and N-phase bus bar 17) with an insulating member (insulating paper 18) interposed therebetween. It is.
 電線13は、インシュレータ12を介してステータ11の突出部11bに巻き付けてコイルを形成している。電線13は、長尺からなる銅の外周面を絶縁体で覆って形成している。電線13は、図2および図3に示すように、一方に一端部13aを備え、一方と対向した他方に他端部13bを備えている。一端部13aおよび他端部13bは、バスバー(例えばU相バスバー14)よりも径方向(X方向またはY方向)外方に引き出している。一端部13aは、U相バスバー14、V相バスバー15、またはW相バスバー16の外周縁に形成された凹状部14e、15e、または16eに対し、押圧しつつ屈折するようにして、かしめて接続している。他端部13bは、N相バスバー17の凹状部17eに対して、例えばかしめて接続している。突出部11bに巻き付けられた複数の電線13には、バスバー(U相バスバー14、V相バスバー15、およびW相バスバー16)を介して、120度ずつ位相を異ならせたU相、V相、W相のいずれかの電力が供給される。 The electric wire 13 is wound around the protruding portion 11b of the stator 11 via the insulator 12 to form a coil. The electric wire 13 is formed by covering a long copper outer peripheral surface with an insulator. As shown in FIGS. 2 and 3, the electric wire 13 has one end portion 13 a on one side and the other end portion 13 b on the other side opposite to the one side. The one end portion 13a and the other end portion 13b are drawn outward in the radial direction (X direction or Y direction) from the bus bar (for example, the U-phase bus bar 14). The one end portion 13a is caulked and connected to the concave portions 14e, 15e, or 16e formed on the outer peripheral edge of the U-phase bus bar 14, the V-phase bus bar 15, or the W-phase bus bar 16 while being refracted. is doing. The other end 13 b is connected to the concave portion 17 e of the N-phase bus bar 17 by caulking, for example. The plurality of electric wires 13 wound around the protruding portion 11b are provided with U-phase, V-phase, which are different in phase by 120 degrees via bus bars (U-phase bus bar 14, V-phase bus bar 15, and W-phase bus bar 16). Either W phase power is supplied.
 バスバー(U相バスバー14、V相バスバー15、およびW相バスバー16)は、同一の位相の電力が供給される電線13同士を電気的に接続している。N相バスバー17は、U相バスバー14、V相バスバー15、およびW相バスバー16のアースに相当するバスバーである。バスバー(例えばU相バスバー14)は、導電性を備えた金属からなり、環状に形成している。バスバー(例えばU相バスバー14)は、ステータアッシ10の軸方向(Z軸方向)の厚みを抑制するために、ステータ11よりも径方向(X方向またはY方向)外方であって、軸方向(Z方向)に沿って少なくともステータ11の一部と隣り合うように配設している。 The bus bars (the U-phase bus bar 14, the V-phase bus bar 15, and the W-phase bus bar 16) electrically connect the electric wires 13 to which power of the same phase is supplied. N-phase bus bar 17 is a bus bar corresponding to the ground of U-phase bus bar 14, V-phase bus bar 15, and W-phase bus bar 16. The bus bar (for example, the U-phase bus bar 14) is made of a metal having conductivity and is formed in an annular shape. The bus bar (for example, U-phase bus bar 14) is radially outward (X direction or Y direction) from the stator 11 in order to suppress the thickness of the stator assembly 10 in the axial direction (Z-axis direction). It is arranged so as to be adjacent to at least a part of the stator 11 along the (Z direction).
 バスバー(U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17)は、図2および図4等に示すように、ステータアッシ10の軸方向(Z軸方向)の厚みを抑制するために、径方向(X方向またはY方向)と交差する軸方向(Z方向)に沿った断面形状において、軸方向(Z方向)に沿った長さを径方向(X方向またはY方向)に沿った長さよりも短く形成している。ここで、バスバー(例えばU相バスバー14)は、印加できる電力量が断面積に依存することから、所定の電力の送電に要する断面積を変えることなく断面形状を円形状から扁平形状にしている。 The bus bars (U-phase bus bar 14, V-phase bus bar 15, W-phase bus bar 16, and N-phase bus bar 17) have a thickness in the axial direction (Z-axis direction) of the stator assembly 10 as shown in FIGS. In order to suppress, in the cross-sectional shape along the axial direction (Z direction) intersecting the radial direction (X direction or Y direction), the length along the axial direction (Z direction) is the radial direction (X direction or Y direction). ) Shorter than the length along. Here, since the amount of electric power that can be applied depends on the cross-sectional area of the bus bar (for example, the U-phase bus bar 14), the cross-sectional shape is changed from a circular shape to a flat shape without changing the cross-sectional area required for transmitting predetermined power. .
 U相バスバー14、V相バスバー15、およびW相バスバー16は、同一の形状からなり、3相交流電源から供給される電力を受電して、コイル状に形成した電線13に分配して供給する。U相バスバー14、V相バスバー15、およびW相バスバー16は、図3等に示すように、コイル状に形成した電線13が18スロットであることから、それぞれ2スロット飛びで6スロットに給電する。 The U-phase bus bar 14, the V-phase bus bar 15, and the W-phase bus bar 16 have the same shape, receive power supplied from a three-phase AC power supply, and distribute and supply the power to the electric wire 13 formed in a coil shape. . The U-phase bus bar 14, the V-phase bus bar 15, and the W-phase bus bar 16, as shown in FIG. 3 and the like, have 18 slots in the wire 13 formed in a coil shape. .
 U相バスバー14、V相バスバー15、およびW相バスバー16において、例えばU相バスバー14は、図4に示すように、一端部14aと他端部14bとが対向するように切り欠いた環状に形成している。N相バスバー17は、切り欠きを設けることなく環状に形成している。U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17において、例えばU相バスバー14は、外部からの受電用の配線を締結するボルトを挿通するための端子部14cを備えている。端子部14cは、ボルトを挿通するために、一端部14aと他端部14bの間の一部分を、径方向(X方向またはY方向)外方に対してU字状に突出させつつ、軸方向(Z方向)に沿って2回折り返して形成している。 In the U-phase bus bar 14, the V-phase bus bar 15, and the W-phase bus bar 16, for example, the U-phase bus bar 14 has an annular shape that is cut out so that one end 14a and the other end 14b face each other, as shown in FIG. Forming. The N-phase bus bar 17 is formed in an annular shape without providing a notch. In the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17, for example, the U-phase bus bar 14 includes a terminal portion 14c for inserting a bolt for fastening an external power receiving wiring. ing. The terminal portion 14c has an axial direction while projecting a part between the one end portion 14a and the other end portion 14b in a U shape with respect to the outside in the radial direction (X direction or Y direction) in order to insert a bolt. It is formed by being folded twice along the (Z direction).
 U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17において、例えばU相バスバー14は、図2および図4に示すように、外周縁から径方向(X方向またはY方向)外方に向かって部分的に突出して形成した突起部14dを備えている。U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17は、突起部14d、15d、16d、および17dの位置を、径方向(X方向またはY方向)に対して重ならないように、互いに位置を異ならせて配設している。U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17において、例えばU相バスバー14は、突起部14dの外周縁に対して半円形状の凹状部14eを備えている。凹状部14eは、電線13の一端部13aを、例えばかしめて結線する。 In the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17, for example, the U-phase bus bar 14 is arranged in the radial direction (X direction or Y direction) as shown in FIGS. 2 and 4. ) It has a protrusion 14d that protrudes partially outward. The U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17 do not overlap the positions of the protrusions 14d, 15d, 16d, and 17d with respect to the radial direction (X direction or Y direction). As described above, the positions are different from each other. In the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17, for example, the U-phase bus bar 14 includes a semicircular concave portion 14e with respect to the outer peripheral edge of the protruding portion 14d. The concave portion 14e connects, for example, the one end portion 13a of the electric wire 13 by caulking.
 絶縁紙18は、絶縁性を備えフィルム状に形成し、隣り合うバスバー(例えばU相バスバー14とV相バスバー15)の間に介在して互いに絶縁する。絶縁紙18は、絶縁部材に相当する。絶縁紙18は、径方向(X方向またはY方向)に沿った幅を、隣り合うバスバー(例えばU相バスバー14とV相バスバー15)の幅よりも長く形成している。図5(A)に、個片18aを環状に並べて配設した後の状態を示している。図5(B)に、個片18aを環状に並べて配設する前の状態を示している。絶縁紙18は、複数の個片18aから形成し、その個片18aを環状に並べて配設している。隣接する個片18aは、互いに端部を重ね合わせている。絶縁紙18は、例えば、PPS(ポリフェニレンサルファイド樹脂)、PET((ポリエチレンテレフタレート)、PEN(ポリエチレンナフタレート樹脂)等の熱可塑性のプラスチックからなる。 The insulating paper 18 is formed in a film shape with insulating properties and is interposed between adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15) to insulate each other. The insulating paper 18 corresponds to an insulating member. The insulating paper 18 has a width along the radial direction (X direction or Y direction) longer than the width of adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15). FIG. 5A shows a state after the pieces 18a are arranged in a ring shape. FIG. 5B shows a state before the pieces 18a are arranged in an annular shape. The insulating paper 18 is formed from a plurality of pieces 18a, and the pieces 18a are arranged in a ring shape. Adjacent pieces 18a overlap each other at their ends. The insulating paper 18 is made of a thermoplastic plastic such as PPS (polyphenylene sulfide resin), PET ((polyethylene terephthalate), PEN (polyethylene naphthalate resin)).
 上述した実施形態に係るステータアッシ10によれば、以下の構成によって作用効果を奏する。 According to the stator assembly 10 according to the above-described embodiment, the following effects can be obtained.
 ステータアッシ10は、ステータ11、インシュレータ12、電線13、バスバー(U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17の少なくとも隣接するいずれか2つ以上)、および絶縁部材(絶縁紙18)を備えている。ステータ11は、環状に形成した本体部11aと、本体部11aから径方向(X方向またはY方向)内方または外方に向かう方向に突出して形成した複数の突出部11bと、を備えている。インシュレータ12は、絶縁性を備え、突出部11bを被覆している。電線13は、インシュレータ12を介して突出部11bに巻き付けてコイルを形成している。バスバー(例えばU相バスバー14)は、導電性を備え環状に形成し、同一の位相の電力が供給される電線13同士を電気的に接続している。絶縁部材(絶縁紙18)は、絶縁性を備えフィルム状に形成し、隣り合うバスバー(例えばU相バスバー14とV相バスバー15)の間に介在して互いに絶縁している。絶縁部材(絶縁紙18)とバスバー(U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17の少なくとも隣接するいずれか2つ以上)は、軸方向(Z方向)に沿って交互に積層して積層体20を形成している。ここで、互いに異なる位相の電力が供給される複数の電線13は、各々の端部(一端部13aおよび他端部13b)を、積層体20に対して軸方向(Z方向)の位置を異ならせて径方向(X方向またはY方向)外方に引き出し、バスバー(例えばU相バスバー14)の外周縁に結線している。 Stator assembly 10 includes a stator 11, an insulator 12, an electric wire 13, a bus bar (at least any two adjacent to U-phase bus bar 14, V-phase bus bar 15, W-phase bus bar 16, and N-phase bus bar 17), and an insulating member. (Insulating paper 18). The stator 11 includes a main body 11a formed in an annular shape, and a plurality of protrusions 11b formed to protrude inward or outward from the main body 11a in the radial direction (X direction or Y direction). . The insulator 12 has insulating properties and covers the protruding portion 11b. The electric wire 13 is wound around the protrusion 11b via the insulator 12 to form a coil. The bus bar (for example, the U-phase bus bar 14) is formed in a ring shape with electrical conductivity, and electrically connects the electric wires 13 to which power of the same phase is supplied. The insulating member (insulating paper 18) is formed in a film shape with insulating properties, and is insulated from each other by being interposed between adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15). The insulating member (insulating paper 18) and the bus bar (at least two adjacent ones of the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17) are along the axial direction (Z direction). The laminated body 20 is formed by alternately laminating. Here, in the plurality of electric wires 13 to which electric power having different phases is supplied, the positions of the end portions (one end portion 13a and the other end portion 13b) are different from each other in the axial direction (Z direction) with respect to the stacked body 20. Thus, it is drawn outward in the radial direction (X direction or Y direction) and connected to the outer peripheral edge of the bus bar (for example, the U-phase bus bar 14).
 このような構成によれば、複数の電線13の端部(一端部13aおよび他端部13b)を、積層体20に対して軸方向(Z方向)の位置を異ならせて径方向(X方向またはY方向)外方に引き出した上で、バスバーの外周縁に結線している。したがって、ステータアッシ10の軸方向(Z方向)の厚みを薄くすることができる。すなわち、ステータアッシ10を軸方向(Z方向)に沿って小型化することができる。 According to such a configuration, the end portions (one end portion 13 a and the other end portion 13 b) of the plurality of electric wires 13 are arranged in the radial direction (X direction) with different positions in the axial direction (Z direction) with respect to the stacked body 20. (Or Y direction) After being drawn outward, it is connected to the outer peripheral edge of the bus bar. Therefore, the thickness of the stator assembly 10 in the axial direction (Z direction) can be reduced. That is, the stator assembly 10 can be reduced in size along the axial direction (Z direction).
 特に、このような構成によれば、例えば全ての電線13の端部(一端部13aおよび他端部13b)を、積層体20の軸方向(Z方向)の下端または上端から、径方向(X方向またはY方向)外方に向かってまとめて引き出すことによって、電線13に起因する軸方向(Z方向)の厚みを最小化することもできる。また、隣り合うバスバー(例えばU相バスバー14とV相バスバー15)の間に、シート状の絶縁紙18を挟み込む構成であることから、絶縁性の樹脂をモールドする場合のような充填不良(充填不足)が生じることなく、より確実に絶縁することができる。また、隣り合うバスバー(例えばU相バスバー14とV相バスバー15)の間の絶縁に、廉価な絶縁紙18を用いることから、製造原価を削減することができる。 In particular, according to such a configuration, for example, the end portions (one end portion 13a and the other end portion 13b) of all the electric wires 13 are radially extended from the lower end or the upper end in the axial direction (Z direction) of the laminate 20 (X The thickness in the axial direction (Z direction) caused by the electric wires 13 can also be minimized by pulling out in the outward direction (direction or Y direction). Further, since the sheet-like insulating paper 18 is sandwiched between adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15), the filling failure (filling as in the case of molding an insulating resin) (Insufficient) can be more reliably insulated. Moreover, since the inexpensive insulating paper 18 is used for insulation between adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15), the manufacturing cost can be reduced.
 また、このような構成によれば、バスバー(例えばU相バスバー14)の軸方向(Z方向)の厚みが短くても、ステータ11の径方向(X方向またはY方向)外方から、バスバー(例えばU相バスバー14)と電線13の結線を容易に行うことができる。すなわち、ステータ11の径方向(X方向またはY方向)外方において、バスバー(例えばU相バスバー14)と電線13との結線を行うためのスペースを十分に確保することができることから、結線用の治具を容易に近接可能である等、結線の作業性を向上させることができる。 Further, according to such a configuration, even if the bus bar (for example, the U-phase bus bar 14) has a small thickness in the axial direction (Z direction), the bus bar (from the outside in the radial direction (X direction or Y direction) of the stator 11 ( For example, the U-phase bus bar 14) and the wire 13 can be easily connected. That is, a space for connecting the bus bar (for example, the U-phase bus bar 14) and the electric wire 13 can be sufficiently secured outside the stator 11 in the radial direction (X direction or Y direction). Wiring workability can be improved, for example, the jig can be easily approached.
 また、このような構成によれば、バスバーと絶縁紙18を交互に積層して積層体20を形成した後に、その積層体20をステータ11の外周部分に挿入する構成である。したがって、バスバーと絶縁紙18を交互に積層するときに、ステータ11との干渉を考慮する必要がなく、結線の作業性を向上させることができる。 Further, according to such a configuration, the bus bar and the insulating paper 18 are alternately stacked to form the stacked body 20, and then the stacked body 20 is inserted into the outer peripheral portion of the stator 11. Therefore, when the bus bars and the insulating paper 18 are alternately stacked, it is not necessary to consider interference with the stator 11, and the connection workability can be improved.
 さらに、バスバー(U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17の少なくともいずれか1つ以上)は、ステータ11よりも径方向(X方向またはY方向)外方であって、軸方向(Z方向)に沿って少なくともステータ11の一部と隣り合うように配設した構成とすることができる。 Furthermore, the bus bar (at least one of the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17) is more radially outward (X direction or Y direction) than the stator 11. And it can be set as the structure arrange | positioned so that it may adjoin at least one part of the stator 11 along an axial direction (Z direction).
 このような構成によれば、バスバー(U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17)と、ステータ11が、軸方向(Z方向)に沿って隣り合うように重複している長さだけ、さらにステータアッシ10の軸方向(Z方向)の長さを短縮することができる。 According to such a configuration, the bus bars (the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17) and the stator 11 are adjacent to each other along the axial direction (Z direction). The length of the stator assembly 10 in the axial direction (Z direction) can be further shortened by the overlapping length.
 さらに、バスバー(例えばU相バスバー14)は、外周縁から径方向(X方向またはY方向)内方に向かって部分的に切り欠いて形成した凹状部14eを備え、電線13は、端部(例えば一端部13a)を凹状部14eに結線した構成とすることができる。 Furthermore, the bus bar (for example, the U-phase bus bar 14) includes a concave portion 14e formed by partially cutting away from the outer peripheral edge inward in the radial direction (X direction or Y direction). For example, one end portion 13a) can be connected to the concave portion 14e.
 このような構成によれば、電線13の端部(例えば一端部13a)を、凹状部14eに挿入した上で、その凹状部14eの縁を基準として確実に結線することができる。さらに、端部(例えば一端部13a)に衝撃が加わったとしても、端部(例えば一端部13a)が凹状部14eに挿入されていることから、端部(例えば一端部13a)を凹状部14eから剥離させ難くすることができる。 According to such a configuration, after the end portion (for example, one end portion 13a) of the electric wire 13 is inserted into the concave portion 14e, the wire 13 can be reliably connected with the edge of the concave portion 14e as a reference. Further, even if an impact is applied to the end portion (for example, one end portion 13a), the end portion (for example, one end portion 13a) is inserted into the concave portion 14e. It can be made difficult to peel off.
 さらに、バスバー(U相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17の少なくともいずれか2つ以上)は、外周縁から径方向(X方向またはY方向)外方に向かって部分的に突出して形成した突起部を備え、複数のバスバー(例えばU相バスバー14およびV相バスバー15)は、各々の突起部14dおよび15dの位置を周方向に対して互いに異ならせて配設し、凹状部14eおよび15eは、突起部14dおよび15dに形成した構成とすることができる。 Further, the bus bars (at least two of the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17) are directed outward from the outer peripheral edge in the radial direction (X direction or Y direction). The plurality of bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15) are arranged so that the positions of the respective protrusions 14d and 15d are different from each other in the circumferential direction. The recessed portions 14e and 15e may be formed on the protrusions 14d and 15d.
 このような構成によれば、電線13の一端部13aをバスバー(例えばU相バスバー14)の凹状部14eに対して結線するときに、その一端部13aが絶縁紙18等の積層部材と接触することを容易に防止できる。さらに、例えばU相バスバー14の凹状部14eを、隣り合うV相バスバー15やN相バスバー17から十分に離間させることによって、それらの短絡を十分に防止できる。 According to such a configuration, when the one end portion 13a of the electric wire 13 is connected to the concave portion 14e of the bus bar (for example, the U-phase bus bar 14), the one end portion 13a comes into contact with the laminated member such as the insulating paper 18. Can be easily prevented. Furthermore, for example, the concave portion 14e of the U-phase bus bar 14 can be sufficiently separated from the adjacent V-phase bus bar 15 and N-phase bus bar 17 to sufficiently prevent such short circuit.
 さらに、絶縁部材(絶縁紙18)は、隣り合うバスバー(例えばU相バスバー14とV相バスバー15)間の全ての領域に介在した構成とすることができる。 Furthermore, the insulating member (insulating paper 18) can be configured to be interposed in all regions between adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15).
 このような構成によれば、隣り合うバスバー(例えばU相バスバー14とV相バスバー15)間の空気層における放電を、十分に抑制することができる。すなわち、隣り合うバスバー(例えばU相バスバー14とV相バスバー15)間の短絡を、より確実に防止することができる。 According to such a configuration, discharge in the air layer between adjacent bus bars (for example, the U-phase bus bar 14 and the V-phase bus bar 15) can be sufficiently suppressed. That is, a short circuit between adjacent bus bars (for example, U-phase bus bar 14 and V-phase bus bar 15) can be prevented more reliably.
 さらに、絶縁部材(絶縁紙18)は、複数の個片18aから形成し、その個片18aを環状に並べて配設した構成とすることができる。 Furthermore, the insulating member (insulating paper 18) may be formed from a plurality of pieces 18a, and the pieces 18a may be arranged in a ring shape.
 このような構成によれば、絶縁紙18を、矩形状の絶縁紙から環状に打ち抜いて1体に形成する場合と比較して、矩形状の絶縁紙の破棄する部分を大幅に削減することができる。すなわち、個片18aは、矩形状の絶縁紙の全面において、例えば長手方向の向きを揃えてマトリクス状に打ち抜いて形成することによって、矩形状の絶縁紙における破棄する部分を減少させることができる。 According to such a configuration, the portion of the rectangular insulating paper to be discarded can be greatly reduced as compared with the case where the insulating paper 18 is formed by punching out the rectangular insulating paper into a single body. it can. That is, the individual pieces 18a can be formed on the entire surface of the rectangular insulating paper by, for example, punching in a matrix shape with the longitudinal direction aligned, thereby reducing the portion to be discarded in the rectangular insulating paper.
 さらに、バスバー(例えばU相バスバー14、V相バスバー15、W相バスバー16、およびN相バスバー17のいずれか1つ以上)は、径方向(X方向またはY方向)と交差する軸方向(Z方向)に沿った断面形状において、軸方向(Z方向)に沿った長さを径方向(X方向またはY方向)に沿った長さに対して短く形成した構成とすることができる。 Furthermore, the bus bar (for example, any one or more of the U-phase bus bar 14, the V-phase bus bar 15, the W-phase bus bar 16, and the N-phase bus bar 17) has an axial direction that intersects the radial direction (X direction or Y direction) (Z In the cross-sectional shape along (direction), the length along the axial direction (Z direction) can be made shorter than the length along the radial direction (X direction or Y direction).
 このような構成によれば、ステータアッシ10を、軸方向に沿ってさらに薄くすることができる。バスバー(例えばU相バスバー14)は、印加できる電力量が断面積に依存することから、必要な断面積を変えることなく断面形状を円形状から扁平形状にする。また、このような構成によれば、バスバー(例えばU相バスバー14)は、他の構成部材(例えばインシュレータ12)に対して軸方向(Z方向)における接触面積を増加させ易い。すなわち、ステータアッシ10に対して軸方向(Z方向)に振動や衝撃が加わった場合に、バスバー(例えばU相バスバー14)と他の構成部材(例えば絶縁紙18やインシュレータ12)との間で応力を分散させ易い。さらに、バスバー(例えばU相バスバー14)は、他の構成部材(例えば絶縁紙18)との静止摩擦力を増加させ易い。すなわち、バスバー(例えばU相バスバー14)は、仮に振動や衝撃が加わったとしても、他の構成部材(例えば絶縁紙18)との位置ずれを防止し易い。 According to such a configuration, the stator assembly 10 can be further thinned along the axial direction. The bus bar (for example, the U-phase bus bar 14) changes the cross-sectional shape from a circular shape to a flat shape without changing the necessary cross-sectional area because the amount of electric power that can be applied depends on the cross-sectional area. Moreover, according to such a structure, a bus bar (for example, U-phase bus bar 14) is easy to increase the contact area in an axial direction (Z direction) with respect to another structural member (for example, insulator 12). That is, when vibration or impact is applied to the stator assembly 10 in the axial direction (Z direction), between the bus bar (for example, the U-phase bus bar 14) and other structural members (for example, the insulating paper 18 and the insulator 12). It is easy to disperse stress. Furthermore, the bus bar (for example, the U-phase bus bar 14) can easily increase the static frictional force with other components (for example, the insulating paper 18). That is, the bus bar (for example, the U-phase bus bar 14) is easy to prevent misalignment with other constituent members (for example, the insulating paper 18) even if vibration or impact is applied.
 そのほか、本発明は、特許請求の範囲に記載された構成に基づき様な改変が可能であり、それらについても本発明の範疇である。 In addition, the present invention can be modified in various ways based on the configuration described in the claims, and these are also within the scope of the present invention.
 電線13の例えば一端部13aは、U相バスバー14等の凹状部14e等に対して、屈折させた状態において、かしめて接続する構成として説明したが、このような構成に限定されることはない。電線13の一端部13aは、U相バスバー14等の凹状部14e等に対して、軸方向(Z方向)に延伸した状態で、溶着等して接続する構成としてもよい。このような構成の場合には、軸方向(Z方向)の厚みをさらに抑制することができる。 For example, the one end portion 13a of the electric wire 13 has been described as a structure that is caulked and connected to the concave portion 14e of the U-phase bus bar 14 or the like in a refracted state, but is not limited to such a configuration. . The one end portion 13a of the electric wire 13 may be connected to the concave portion 14e or the like such as the U-phase bus bar 14 by welding or the like while extending in the axial direction (Z direction). In the case of such a configuration, the thickness in the axial direction (Z direction) can be further suppressed.
 また、固定子に相当するステータアッシ10は、その内方に回転子を収容して回転させる構成として説明したが、このような構成に限定されることはない。ステータアッシ10は、その外方に円筒形状からなる回転子を配設して回転させる構成としてもよい。 Further, although the stator assembly 10 corresponding to the stator has been described as a configuration in which the rotor is accommodated and rotated inward, the stator assembly 10 is not limited to such a configuration. The stator assembly 10 may be configured such that a rotor having a cylindrical shape is disposed on the outer side thereof and rotated.
 また、ステータアッシ10は、筺体上部12Mおよび筺体下部12Nからなるインシュレータ12によって、1つの突出部11bを被覆する構成として説明したが、このような構成に限定されることはない。インシュレータは、本体部11aと複数の突出部11bからなるステータ11全体を、被覆するように構成してもよい。 In addition, although the stator assembly 10 has been described as a configuration in which the one protrusion 11b is covered with the insulator 12 including the housing upper portion 12M and the housing lower portion 12N, the present invention is not limited to such a configuration. The insulator may be configured to cover the entire stator 11 including the main body portion 11a and the plurality of protruding portions 11b.
 また、ステータアッシ10は、3相として説明したが例えば5相として構成してもよい。この場合、バスバーは、N相バスバー17を除いて5本となる。また、ステータアッシ10は、電線13の他端部13bを互いに結線すれば、N相バスバー17を必ずしも必要としない。 Further, although the stator assembly 10 has been described as having three phases, it may be configured as, for example, five phases. In this case, there are five bus bars except for the N-phase bus bar 17. Further, the stator assembly 10 does not necessarily require the N-phase bus bar 17 if the other end portions 13b of the electric wires 13 are connected to each other.
 本出願は、2014年2月7日に出願された日本特許出願番号2014-022797号に基づいており、その開示内容は、参照され、全体として、組み入れられている。 This application is based on Japanese Patent Application No. 2014-022797 filed on February 7, 2014, the disclosure of which is referenced and incorporated as a whole.
10  ステータアッシ、
11  ステータ、
11a 本体部、
11b 突出部、
12  インシュレータ、
12M 筺体上部、
12N 筺体下部、
12Ma,12Na 接合縁、
12Mb,12Nb 被覆面、
12Mc,12Nc 巻付面、
12Md,12Nd 外周面、
13  電線、
13a 一端部、
13b 他端部、
14  U相バスバー、
15  V相バスバー、
16  W相バスバー、
17  N相バスバー、
14a,15a,16a 一端、
14b,15b,16b 他端、
14c,15c,16c 端子部、
14d,15d,16d,17d 突起部、
14e,15e,16e,17e 凹状部、
18  絶縁紙(絶縁部材)、
18a 個片、
20  積層体、
X,Y (ステータの)径方向、
Z   (ステータの)軸方向。
10 Stator assembly,
11 Stator,
11a body part,
11b protrusion,
12 Insulator,
12M upper part of the frame,
12N Lower body,
12Ma, 12Na joint edge,
12Mb, 12Nb coated surface,
12Mc, 12Nc winding surface,
12Md, 12Nd outer peripheral surface,
13 Electric wire,
13a one end,
13b the other end,
14 U-phase bus bar,
15 V-phase bus bar,
16 W phase bus bar,
17 N-phase bus bar,
14a, 15a, 16a, one end,
14b, 15b, 16b the other end,
14c, 15c, 16c terminals,
14d, 15d, 16d, 17d protrusion,
14e, 15e, 16e, 17e concave part,
18 Insulating paper (insulating material),
18a pieces,
20 laminates,
X, Y (stator) radial direction,
Z (stator) axial direction.

Claims (7)

  1.  環状に形成した本体部と、前記本体部から径方向内方または外方に向かう方向に突出して形成した複数の突出部と、を備えたステータと、
     絶縁性を備え、前記突出部を被覆したインシュレータと、
     前記インシュレータを介して前記突出部に巻き付けてコイルを形成した電線と、
     導電性を備え環状に形成し、同一の位相の電力が供給される前記電線同士を電気的に接続したバスバーと、
     絶縁性を備えフィルム状に形成し、隣り合う前記バスバーの間に介在して互いに絶縁する絶縁部材と、を有し、
     前記絶縁部材と前記バスバーは、軸方向に沿って交互に積層して積層体を形成し、
     互いに異なる位相の電力が供給される複数の前記電線は、各々の前記端部を、前記積層体に対して前記軸方向の位置を異ならせて前記径方向外方に引き出し、前記バスバーの外周縁に結線したステータアッシ。
    A stator including an annularly formed main body, and a plurality of protrusions formed to protrude radially inward or outward from the main body,
    An insulator having insulating properties and covering the protruding portion;
    An electric wire wound around the protrusion via the insulator to form a coil;
    A bus bar that is formed in a ring shape with electrical conductivity, and that electrically connects the electric wires supplied with the same phase power;
    An insulating member that has insulating properties and is formed into a film, and is insulated between the bus bars adjacent to each other;
    The insulating member and the bus bar are alternately stacked along the axial direction to form a stacked body,
    A plurality of the electric wires to which electric power having different phases are supplied, the end portions of the electric wires are pulled out outward in the radial direction at different positions in the axial direction with respect to the laminated body, and the outer peripheral edge of the bus bar Stator assembly wired to.
  2.  前記バスバーは、前記前記ステータよりも前記径方向外方であって、前記軸方向に沿って少なくとも前記ステータの一部と隣り合うように配設した請求項1に記載のステータアッシ。 2. The stator assembly according to claim 1, wherein the bus bar is disposed radially outward from the stator and adjacent to at least a part of the stator along the axial direction.
  3.  前記バスバーは、前記外周縁から前記径方向内方に向かって部分的に切り欠いて形成した凹状部を備え、
     前記電線は、前記端部を前記凹状部に結線した請求項1または2に記載のステータアッシ。
    The bus bar includes a concave portion formed by partially cutting away from the outer peripheral edge toward the radially inner side,
    The stator assembly according to claim 1, wherein the electric wire has the end connected to the concave portion.
  4.  前記バスバーは、前記外周縁から前記径方向外方に向かって部分的に突出して形成した突起部を備え、
     複数の前記バスバーは、各々の前記突起部の位置を周方向に対して互いに異ならせて配設し、
     前記凹状部は、前記突起部に形成した請求項3に記載のステータアッシ。
    The bus bar includes a protruding portion that partially protrudes from the outer peripheral edge toward the radially outer side,
    The plurality of bus bars are arranged with the positions of the protrusions different from each other in the circumferential direction,
    The stator assembly according to claim 3, wherein the concave portion is formed on the protrusion.
  5.  前記絶縁部材は、隣り合う前記バスバー間の全ての領域に介在した請求項1~4のいずれか1項に記載のステータアッシ。 The stator assembly according to any one of claims 1 to 4, wherein the insulating member is interposed in all regions between the adjacent bus bars.
  6.  前記絶縁部材は、複数の個片から形成し、前記個片を環状に並べて配設した請求項1~5のいずれか1項に記載のステータアッシ。 The stator assembly according to any one of claims 1 to 5, wherein the insulating member is formed of a plurality of pieces, and the pieces are arranged in a ring shape.
  7.  前記バスバーは、前記径方向と交差する軸方向に沿った断面形状において、前記軸方向に沿った長さを前記径方向に沿った長さに対して短く形成した請求項1~6のいずれか1項に記載のステータアッシ。 7. The bus bar according to claim 1, wherein a length along the axial direction is shorter than a length along the radial direction in a cross-sectional shape along the axial direction intersecting the radial direction. The stator assembly according to item 1.
PCT/JP2015/053293 2014-02-07 2015-02-05 Stator assembly WO2015119214A1 (en)

Priority Applications (1)

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JP2014-022797 2014-02-07
JP2014022797 2014-02-07

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210111595A1 (en) * 2019-10-11 2021-04-15 Steering Solutions Ip Holding Corporation Stator routing system
JPWO2021157022A1 (en) * 2020-02-06 2021-08-12

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001298880A (en) * 2000-04-12 2001-10-26 Mitsubishi Electric Corp Rotating motor
JP2006246594A (en) * 2005-03-02 2006-09-14 Toyota Motor Corp Wiring member for rotating electric machine
JP2008022626A (en) * 2006-07-12 2008-01-31 Mitsubishi Electric Corp Rotary machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001298880A (en) * 2000-04-12 2001-10-26 Mitsubishi Electric Corp Rotating motor
JP2006246594A (en) * 2005-03-02 2006-09-14 Toyota Motor Corp Wiring member for rotating electric machine
JP2008022626A (en) * 2006-07-12 2008-01-31 Mitsubishi Electric Corp Rotary machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210111595A1 (en) * 2019-10-11 2021-04-15 Steering Solutions Ip Holding Corporation Stator routing system
JPWO2021157022A1 (en) * 2020-02-06 2021-08-12
WO2021157022A1 (en) * 2020-02-06 2021-08-12 三菱電機株式会社 Stator and rotating electric machine

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