WO2015111435A1 - Phase difference film, polarizing plate, and va-type liquid crystal display - Google Patents
Phase difference film, polarizing plate, and va-type liquid crystal display Download PDFInfo
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- WO2015111435A1 WO2015111435A1 PCT/JP2015/050323 JP2015050323W WO2015111435A1 WO 2015111435 A1 WO2015111435 A1 WO 2015111435A1 JP 2015050323 W JP2015050323 W JP 2015050323W WO 2015111435 A1 WO2015111435 A1 WO 2015111435A1
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- 0 *(c1ccc(*c2ccc(*c3c(cccc4)c4ccc3)cc2)cc1)c1ccc(*c2c(cccc3)c3ccc2)cc1 Chemical compound *(c1ccc(*c2ccc(*c3c(cccc4)c4ccc3)cc2)cc1)c1ccc(*c2c(cccc3)c3ccc2)cc1 0.000 description 2
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/08—Cellulose derivatives
- C08L1/10—Esters of organic acids, i.e. acylates
- C08L1/14—Mixed esters, e.g. cellulose acetate-butyrate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3442—Heterocyclic compounds having nitrogen in the ring having two nitrogen atoms in the ring
- C08K5/3445—Five-membered rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3472—Five-membered rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/08—Cellulose derivatives
- C08L1/10—Esters of organic acids, i.e. acylates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/08—Cellulose derivatives
- C08L1/10—Esters of organic acids, i.e. acylates
- C08L1/12—Cellulose acetate
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
- G02F1/133742—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers for homeotropic alignment
Definitions
- the present invention relates to a retardation film, and more specifically, a cellulose ester-based retardation film provided in a VA liquid crystal display device, which is a thin film and has a high retardation value, and further under high humidity.
- the present invention relates to a retardation film excellent in resistance to fluctuation of retardation value and suitability for saponification treatment.
- Cellulose ester-based retardation films are conventionally used as retardation films for VA liquid crystal display devices.
- the retardation films also become thinner and lower in cost. Is required.
- the cellulose ester resin itself has a high retardation and low cost diacetylcellulose resin (in this application, diacetylcellulose or DAC).
- diacetylcellulose or DAC diacetylcellulose
- an ultra-thin film containing DAC as a main component for example, a retardation film having a film thickness of 10 to 36 ⁇ m
- the amount of retardation increasing agent required for optical compensation of a VA liquid crystal display device is used together with DAC.
- the retardation value fluctuates greatly under high humidity depending on the type of the retardation increasing agent, and the retardation increasing agent elutes in the saponification solution to contaminate the saponification solution. Or the eluted retardation elevating agent precipitates on the film surface and becomes foreign matter.
- the present invention has been made in view of the above-described problems and situations, and a solution to the problem is a cellulose ester phase difference film provided in a VA liquid crystal display device, which is a thin film and has a high phase difference value. Furthermore, it is to provide a retardation film having excellent retardation value fluctuation under high humidity and suitability for saponification treatment.
- the present inventor is a retardation film containing at least two types of cellulose esters and a retardation increasing agent in the course of examining the cause of the above-mentioned problems, and the cellulose ester is specified.
- a retardation film characterized by comprising:
- the resin B is a cellulose acetate propionate having a propionyl group substitution degree in the range of 0.5 to 2.2, or a cellulose acetate butyrate having a butyryl group substitution degree in the range of 0.5 to 2.2.
- the retardation film according to Item 1 or 2 wherein the retardation increasing agent is a nitrogen-containing heterocyclic compound and is a compound having a pyrrole ring, a pyrazole ring, a triazole ring, or an imidazole ring.
- the retardation increasing agent is a nitrogen-containing heterocyclic compound and is a compound having a pyrrole ring, a pyrazole ring, a triazole ring, or an imidazole ring.
- A represents a pyrazole ring.
- Ar 1 and Ar 2 each represent an aromatic hydrocarbon ring or an aromatic heterocyclic ring and may have a substituent.
- R 1 represents a hydrogen atom, an alkyl group, or an acyl group.
- a sulfonyl group, an alkyloxycarbonyl group, or an aryloxycarbonyl group, q represents 1 or 2
- n and m represent an integer of 1 to 3. 5. 5.
- the retardation film according to any one of items 1 to 4, wherein the film thickness is in the range of 10 to 36 ⁇ m.
- a polarizing plate comprising the retardation film according to any one of items 1 to 6.
- a VA liquid crystal display device comprising the polarizing plate according to item 7.
- a cellulose ester phase difference film provided in a VA liquid crystal display device which is a thin film and a film having a high phase difference value, and further excellent in saponification suitability, A retardation film containing a cellulose ester can be provided.
- Retardation film using DAC which is more hydrophilic than TAC alone, increases the penetration of the saponification liquid as the film is thinned, and the resin components are eluted during saponification to contaminate the saponification liquid. There was a problem to do.
- DAC which is more hydrophilic than TAC alone
- the retardation value fluctuation under high humidity may be caused depending on the type of the retardation increasing agent. There was a problem that it could not be sufficiently suppressed, and that the retardation increasing agent was eluted in the saponification solution to contaminate the saponification solution, or deposited on the film surface to form foreign matter.
- the present inventors have found that the problem of phase difference fluctuation and saponification suitability under high humidity is due to the use of a more hydrophilic DAC alone as a resin.
- a combination of a DAC having a specific degree of acetyl group substitution and a cellulose ester having an acyl group having 3 to 6 carbon atoms with a specific degree of acyl group substitution It was found that the fluctuation of the retardation value under humidity can be reduced and the saponification suitability can be improved.
- cellulose acetate propionate also referred to as CAP in the present application
- cellulose acetate butyrate also referred to as CAB in the present application
- CAP and CAB are moderately hydrophobic compared to DAC, and by using in combination with DAC, it is possible to suppress the movement of moisture under high humidity and reduce phase difference value fluctuations, and further to film It is presumed that the penetration of the saponification solution can be controlled to prevent the elution of the retardation increasing agent and to improve the saponification suitability.
- CAP and CAB are resins that are more likely to exhibit retardation than TAC, but are inferior in retardation development and brittleness compared to DAC, respectively, so that they are ultrathin films such as the retardation film of the present invention. It is difficult to use it alone for the retardation film.
- the retardation film of the present invention combines a DAC having a specific substitution degree as a resin with a specific amount of CAP or CAB in a specific amount range, and contains a retardation increasing agent. Although it is a thin film, it is speculated that a retardation film having a high retardation value can be obtained which is free from brittleness problems and excellent in retardation value fluctuation and saponification suitability under high humidity.
- the present invention is a retardation film containing at least two types of cellulose esters and a retardation increasing agent, wherein one of the two types of cellulose esters is a cellulose acetate (resin A) having a specific degree of substitution.
- the other is a cellulose ester (resin B) having a specific substitution degree and having an acyl group in the range of 3 to 6 carbon atoms, and contains the resin A and the resin B in a specific mass ratio. It is characterized by.
- This feature is a technical feature common to the inventions according to claims 1 to 8.
- the resin B is a cellulose acetate propionate having a propionyl group substitution degree in the range of 0.5 to 2.2, or a cellulose acetate having a butyryl group substitution degree in the range of 0.5 to 2.2. From the viewpoint of providing a retardation film excellent in suitability for saponification treatment by imparting appropriate hydrophobic properties to the film, being butyrate, suppressing elution of DAC and retardation increasing agent into the saponification solution ,preferable.
- the retardation increasing agent is a nitrogen-containing heterocyclic compound, and is a compound having a pyrrole ring, a pyrazole ring, a triazole ring or an imidazole ring, and exhibits retardation development when combined with DAC, and dew condensation during transportation. From the viewpoint of imparting excellent retardation value fluctuation resistance even under severe high humidity conditions where the film is directly exposed to water.
- the nitrogen-containing heterocyclic compound is preferably a compound having a pyrazole ring having a structure represented by the general formula (3) because of excellent retardation development and retardation value fluctuation resistance.
- the film thickness of the retardation film of the present invention is in the range of 10 to 36 ⁇ m, and has a sufficient film strength and retardation value, and is a preferable film thickness even in thinning the polarizing plate and the liquid crystal display device. is there.
- the retardation film of the present invention contains a polycondensation ester containing a repeating unit obtained by reacting a sugar ester or a dicarboxylic acid with a diol, so that elution of a DAC and a retardation increasing agent into a saponification solution can be achieved. It is preferable from the viewpoint of suppressing and providing a retardation film excellent in saponification suitability.
- the retardation film of the present invention is suitably provided for thin polarizing plates and liquid crystal display devices.
- the retardation film of the present invention is a retardation film containing at least two types of cellulose esters and a retardation increasing agent, and the two types of cellulose esters have a degree of acetyl group substitution of 2.40 to 2.60.
- Cellulose acetate (resin A) having a total acyl group substitution degree in the range of 2.40 to 2.60 and having an acyl group of 3 to 6 carbon atoms (resin B),
- DAC diacetyl cellulose
- the hydrophilicity of the film is increased. Since the permeation increased, there were problems of fluctuations in the retardation value under high humidity and elution of the resin and the retardation increasing agent into the saponification solution.
- cellulose acetate propionate (CAP) or cellulose acetate butyrate (CAB) is preferably used as the cellulose ester having a relatively hydrophobic acyl group having 3 to 6 carbon atoms in the DAC.
- the hydrophilicity is controlled by the retardation film contained at a specific ratio, and the retardation value fluctuation under high humidity and the saponification suitability are greatly improved.
- ⁇ is used to mean that the numerical values described before and after it are included as a lower limit value and an upper limit value.
- the resin A according to the present invention is a cellulose acetate having an acetyl group substitution degree in the range of 2.40 to 2.60.
- the degree of acetyl group substitution of cellulose acetate is less than 2.40, the resin becomes more hydrophilic and the amount of moisture and saponification solution penetrated increases, causing phase difference fluctuations and saponification under high humidity. The aptitude deteriorates. Further, the film surface quality may be deteriorated due to an increase in the dope viscosity.
- the total substitution degree of the acyl group of the resin A is more preferably in the range of 2.45 to 2.55, and further preferably in the range of 2.45 to 2.50.
- the “degree of acetyl group substitution” represents the total of the ratios of esterification of hydroxy groups by acetyl groups at the 2nd, 3rd and 6th positions of glucose in the cellulose ester. Specifically, when the hydroxy groups at the 2nd, 3rd and 6th positions of cellulose are all 100% esterified, the degree of substitution is 3 at the maximum.
- acetyl group substitution degree refers to a substitution degree in which the total degree of acetyl group substitution of a plurality of glucose units constituting the cellulose ester is expressed as an average value per unit. The same applies to the degree of substitution of propionyl group or butyryl group described later.
- the retardation film of the present invention has a cellulose acetate (resin A) having an acetyl group substitution degree in the range of 2.40 to 2.60 and a total acyl group substitution degree described later in the range of 2.40 to 2.60.
- the hydrophilicity of the DAC which is the subject of the present invention, is controlled to improve the phase difference fluctuation under high humidity and the suitability for saponification treatment, In addition, by improving the brittleness of the resin B, it is possible to provide a retardation film that is excellent in the productivity of a thin film and the handleability of the film by customers.
- the compatibility of the resin A and the resin B is improved, in addition to the manifestation of the effect of the present invention. In addition, it suppresses generation of bright spot foreign matter, precipitation of additives, and the like, and improves the productivity of thin film.
- the range of the use ratio is preferably adjusted as appropriate from the viewpoints of optical properties, physical properties, and production suitability of the retardation film.
- the average degree of substitution of acetyl groups in cellulose acetate can be determined by measurement according to ASTM-D817-96.
- the number average molecular weight (Mn) of the cellulose acetate according to the present invention is preferably in the range of 125000 to 155000, and more preferably in the range of 129000 to 152000.
- the weight average molecular weight (Mw) is preferably in the range of 265,000 to 310000.
- the ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is preferably in the range of 1.4 to 2.5, more preferably in the range of 1.5 to 2.0. .
- a mixture of two or more cellulose acetates having different degrees of substitution and molecular weights may be used.
- the weight average molecular weight Mw and the number average molecular weight Mn of cellulose acetate can be measured using gel permeation chromatography (GPC).
- the measurement conditions are as follows.
- the cellulose acetate according to the present invention can be produced by a conventional method such as a sulfuric acid catalyst method, an acetic acid method, a methylene chloride method, and the raw materials are not particularly limited, but cotton linter, wood pulp (derived from coniferous trees, derived from broadleaf trees) ), Kenaf and the like. Moreover, the cellulose acetate obtained from them can be mixed and used in arbitrary ratios, respectively.
- the cellulose acetate according to the present invention can be synthesized with reference to the methods described in JP-A Nos. 10-45804 and 2005-281645, for example.
- cellulose acetate cellulose diacetate
- Commercially available products of cellulose acetate (cellulose diacetate) according to the present invention include L20, L30, L40, and L50 manufactured by Daicel Corporation, Ca398-3, Ca398-6, and Ca398- manufactured by Eastman Chemical Japan Co., Ltd. 10, Ca398-30, Ca394-60S.
- the retardation film of the present invention contains, as the resin B, a cellulose ester having an acyl group having 3 to 6 carbon atoms and a total acyl group substitution degree in the range of 2.40 to 2.60.
- the retardation film of the present invention is a cellulose ester having an acyl group having a number in the range of 3-6.
- the cellulose ester having an acyl group having 3 or 4 carbon atoms controls the hydrophilicity of the DAC, improves the phase difference value fluctuation under high humidity and the suitability for saponification treatment.
- the cellulose ester as the resin B according to the present invention is a compound obtained by esterifying cellulose and at least one of an aliphatic carboxylic acid or an aromatic carboxylic acid having about 2 to 22 carbon atoms.
- cellulose ester having an acyl group having 3 to 6 carbon atoms include cellulose propionate, cellulose butyrate, cellulose acetate propionate, cellulose acetate butyrate, and cellulose acetate propionate butyrate.
- the butyryl group that can be contained in the cellulose ester may be linear or branched.
- the cellulose mixed fatty acid ester in which the resin B is cellulose acetate propionate or cellulose acetate butyrate is excellent in compatibility with DAC, for improving the retardation value fluctuation and saponification suitability under high humidity.
- the retardation film of the present invention may be used by mixing a plurality of cellulose esters having an acyl group having 3 to 6 carbon atoms.
- the total substitution degree of the acyl group of the cellulose ester as the resin B is in the range of 2.40 to 2.60.
- the total substitution degree of the acyl group is preferably smaller from the viewpoint of enhancing the retardation development.
- the smaller the degree of substitution the stronger the hydrophilicity of the resin B. Therefore, the problem when the DAC is used alone is likely to occur even when the resin B is used in combination. is required.
- the total substitution degree of the acyl group of the resin B is more preferably in the range of 2.45 to 2.55, similarly to the resin A, and further preferably in the range of 2.45 to 2.50. preferable.
- Resin B according to the present invention includes cellulose acetate propionate having a propionyl group substitution degree in the range of 0.5 to 2.2, or cellulose having a butyryl group substitution degree in the range of 0.5 to 2.2.
- Acetate butyrate is preferred from the viewpoint of brittleness and saponification suitability because of its high compatibility with resin A, which is DAC.
- Both the propionyl group substitution degree and the butyryl group substitution degree are preferably within the range of 0.8 to 1.9.
- substitution degree of the acyl group of the cellulose ester according to the present invention can be measured by a method prescribed in ASTM-D817-96.
- the number average molecular weight (Mn) of the cellulose ester is preferably in the range of 6 ⁇ 10 4 to 3 ⁇ 10 5 in order to increase the mechanical strength of the obtained film, and 7 ⁇ 10 4 to 2 ⁇ 10 5. It is more preferable to be within the range.
- the weight average molecular weight Mw and the number average molecular weight Mn of the cellulose ester are measured using the gel permeation chromatography (GPC).
- the content of residual sulfuric acid in the cellulose ester according to the present invention is preferably in the range of 0.1 to 45.0 mass ppm in terms of elemental sulfur, and more preferably in the range of 1 to 30 mass ppm. preferable. Sulfuric acid is considered to remain in the film in a salt state. If the content of residual sulfuric acid is within 45.0 ppm by mass, it will be difficult to break during the heat stretching of the film or during the cutting after the heat stretching.
- the content of residual sulfuric acid can be measured by the method prescribed in ASTM D817-96.
- the content of free acid in the cellulose ester is preferably in the range of 1 to 500 ppm by mass, more preferably 1 to 100 ppm by mass, and further preferably in the range of 1 to 70 ppm by mass. preferable.
- the content of the free acid is within the above range, as described above, the film is not easily broken during the heat stretching of the film or during the cutting after the heat stretching.
- the free acid content can be measured by the method prescribed in ASTM D817-96.
- Cellulose ester may contain a trace amount of metal components. It is thought that a trace amount metal component originates in the water used in the cellulose ester synthesis process. Like these metal components, the content of components that can become insoluble nuclei is preferably as small as possible.
- metal ions such as iron, calcium, and magnesium may form an insoluble matter by forming a salt with a resin decomposition product or the like that may contain an organic acidic group.
- the calcium (Ca) component easily forms a coordination compound (that is, a complex) with an acidic component such as a carboxylic acid or a sulfonic acid, and many ligands. May form insoluble starch, turbidity).
- the content of the iron (Fe) component in the cellulose ester is preferably 1 mass ppm or less.
- the content of the calcium (Ca) component in the cellulose ester is preferably 60 ppm by mass or less, and more preferably in the range of 0 to 30 ppm by mass.
- the content of the magnesium (Mg) component in the cellulose ester is preferably in the range of 0 to 70 ppm by mass, and particularly preferably in the range of 0 to 20 ppm by mass.
- the content of metal components such as iron (Fe) component, calcium (Ca) component, magnesium (Mg) component, etc. can be either by treating the completely dried cellulose ester with a micro digest wet cracking device (sulfuric acid decomposition) or by alkali melting. After the pretreatment, the measurement can be performed using ICP-AES (Inductively Coupled Plasma Atomic Emission Spectrometer).
- the contents of residual alkaline earth metal, residual sulfuric acid and residual acid can be adjusted by thoroughly washing the cellulose ester obtained by synthesis.
- the cellulose ester according to the present invention can be produced by a known method.
- cellulose is esterified by mixing raw material cellulose, aliphatic carboxylic acid or aromatic carboxylic acid with carboxylic anhydride, catalyst (sulfuric acid, etc.) and the like.
- the raw material cellulose is not particularly limited, and may be cotton linter, wood pulp, kenaf or the like. You may mix and use the cellulose ester from which a raw material differs.
- the esterification reaction proceeds until a cellulose triester is formed. In the triester, the three hydroxy groups of the glucose unit are substituted with an acyl acid of an aliphatic or aromatic carboxylic acid.
- mixed cellulose esters such as cellulose acetate propionate and cellulose acetate butyrate can be produced.
- a cellulose ester having a desired acyl group substitution degree is synthesized by hydrolyzing the cellulose triester. Thereafter, a cellulose ester is obtained through steps such as filtration, precipitation, washing with water, dehydration, and drying.
- the retardation film of the present invention is a range in which the resin A is cellulose acetate and the cellulose ester is a resin B having an acyl group having 3 to 6 carbon atoms, and other resins do not inhibit the effects of the present invention. You may use together.
- cellulose derivatives other than the above-described cellulose esters for example, cellulose ester resins, cellulose ether resins, etc.
- polycarbonate resins for example, polystyrene resins, polysulfone resins, polyester resins, polyarylate resins, (Meth) acrylic resins, olefin resins (for example, norbornene resins, cyclic olefin resins, cyclic conjugated diene resins, vinyl alicyclic hydrocarbon resins) and the like.
- olefin resins for example, norbornene resins, cyclic olefin resins, cyclic conjugated diene resins, vinyl alicyclic hydrocarbon resins
- cellulose derivatives, (meth) acrylic resins, polycarbonate resins, and cyclic olefin resins are preferable.
- the cellulose derivative is a compound using cellulose as a raw material (compound having a cellulose skeleton).
- the cellulose derivative include cellulose ethers (for example, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, cyanoethyl cellulose, etc.), Cellulose ether esters (for example, acetyl methyl cellulose, acetyl ethyl cellulose, acetyl hydroxyethyl cellulose, benzoyl hydroxypropyl cellulose and the like), cellulose carbonate (for example, cellulose ethyl carbonate and the like), cellulose carbamate (for example, cellulose phenyl carbamate and the like) and the like are included.
- cellulose ethers for example, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, cyanoethyl cellulose, etc.
- the retardation increasing agent refers to a retardation value Rth (wavelength 590 nm measurement) in a thickness direction of a retardation film containing 3 parts by mass of the compound with respect to 100 parts by mass of a cellulose ester, and an unadded retardation.
- the compound which has a function which shows a value 1.1 times or more compared with a film.
- the retardation increasing agent according to the present invention is not particularly limited.
- -Like compounds (1,3,5-triazine compounds, etc.)
- rod-like compounds described in paragraphs [0106] to [0112] of JP-A-2006-113239, paragraphs [0118] to [0133] of JP-A-2012-214682 Pyrimidine compounds described in JP-A-2011-140637
- epoxy ester compounds described in paragraphs [0022] to [0028] polyester compounds described in paragraphs [0044] to [0058] of international publication 2012/014571, etc.
- the properties required for the retardation increasing agent according to the present invention are excellent in compatibility with the resin DAC, CAP or CAB, excellent in retardation expression when the film is thinned, and precipitation resistance.
- the following nitrogen-containing heterocyclic compound is preferably used as a retardation increasing agent from such a viewpoint.
- the retardation increasing agent according to the present invention is preferably a nitrogen-containing heterocyclic compound having a structure represented by the following general formula (1).
- the nitrogen-containing heterocyclic compound is characterized by controlling the hydrogen bonding property of cellulose ester by CH / ⁇ interaction with cellulose ester and having both functions of a phase difference increasing agent and a wavelength dispersion adjusting agent with one compound. It has excellent compatibility when combined with a cellulose ester, and there is little generation of fine foreign matters and precipitates during the production process. For example, 1,3,5-triazine-based phase difference increasing agents tend to be slightly inferior in compatibility and easily generate foreign matter, etc. due to weak CH / ⁇ interaction, and have a high elution property in a saponification solution. It is in.
- CH / ⁇ interaction refers to the compatibility of hydrogen bond donating sites such as cellulose esters (for example, hydrogen atoms of hydroxy groups) and hydrogen bond accepting sites (for example, carbonyl oxygen atoms of ester groups) with additives. It is a bond interaction between the hydrogen bonding site present in the main chain or side chain of the resin and the ⁇ electrons of the additive aromatic compound. Due to this CH / ⁇ interaction, the compatibility is excellent.
- NICS nucleus-independent chemical shift
- This NICS value is an index used for quantification of aromaticity by magnetic properties. If the ring is aromatic, the ring current effect strongly shields the center of the ring, and conversely if it is antiaromatic. Anti-shielding (J. Am. Chem. Soc. 1996, 118, 6317). Depending on the magnitude of the NICS value, it is possible to determine the strength of the ring current, that is, the degree of contribution of ⁇ electrons to the aromaticity of the ring. Specifically, it represents the chemical shift (calculated value) of a virtual lithium ion arranged directly in the center of the ring, and the larger the value, the stronger the ⁇ property.
- a pyrrole ring (-14.87), a thiophene ring (-14.09) furan rather than an aromatic hydrocarbon such as a benzene ring (-7.98) or a naphthalene ring (-8.11).
- 5-membered aromatic heterocycles such as ring (-12.42), pyrazole ring (-13.82), or imidazole ring (-13.28), triazole ring (-13.18), oxadiazole ring ( 6-12 membered aromatic hydrocarbon rings such as -12.44) or thiazole ring (-12.82) have larger NICS values, and such aromatic 5-membered rings or aromatic 6-membered rings It is predicted that the CH / ⁇ interaction can be strengthened by using the compound having the above (the NICS value is shown in parentheses).
- a pyrrole ring, a pyrazole ring, a triazole ring or an imidazole ring is preferable because of excellent compatibility with a cellulose ester.
- the nitrogen-containing heterocyclic compound according to the present invention is preferably a nitrogen-containing heterocyclic compound having a pyrrole ring, a pyrazole ring, a triazole ring, or an imidazole ring, and has a structure represented by the following general formula (1).
- nitrogen heterocyclic compounds nitrogen-containing heterocyclic compounds having the specific ring structure are preferred.
- the compound having the structure represented by the following general formula (1) is used together with cellulose acetate, so that when a polarizing plate is used in a liquid crystal display device, the occurrence of retardation fluctuation due to environmental humidity fluctuation is suppressed, and contrast reduction or Occurrence of color unevenness can be suppressed. Furthermore, it functions as a phase difference increasing agent showing forward wavelength dispersibility by appropriately adjusting the type and addition amount of the nitrogen-containing heterocyclic compound.
- the molecular weight is preferably in the range of 100 to 800, from the viewpoint of controlling the affinity with the casting belt, and more preferably in the range of 250 to 450.
- a 1 , A 2 and B are each independently an alkyl group (methyl group, ethyl group, n-propyl group, isopropyl group, tert-butyl group, n-octyl group, 2- An ethenyl group), a cycloalkyl group (cyclohexyl group, cyclopentyl group, 4-n-dodecylcyclohexyl group, etc.), an aromatic hydrocarbon ring or an aromatic heterocycle.
- an aromatic hydrocarbon ring or an aromatic heterocycle is preferable, and a 5-membered or 6-membered aromatic hydrocarbon ring or an aromatic heterocycle is particularly preferable.
- the structure of the 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocyclic ring is not limited, but for example, benzene ring, pyrrole ring, pyrazole ring, imidazole ring, 1,2,3-triazole ring, 1,2 , 4-triazole ring, tetrazole ring, furan ring, oxazole ring, isoxazole ring, oxadiazole ring, isoxadiazole ring, thiophene ring, thiazole ring, isothiazole ring, thiadiazole ring, isothiadiazole ring, etc. .
- the 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocyclic ring represented by A 1 , A 2 and B may have a substituent.
- substituents include a halogen atom ( Fluorine atom, chlorine atom, bromine atom, iodine atom, etc.), alkyl group (methyl group, ethyl group, n-propyl group, isopropyl group, tert-butyl group, n-octyl group, 2-ethylhexyl group, etc.), cycloalkyl Groups (cyclohexyl group, cyclopentyl group, 4-n-dodecylcyclohexyl group, etc.), alkenyl groups (vinyl group, allyl group, etc.), cycloalkenyl groups (2-cyclopenten-1-yl, 2-cyclohexen-1-yl group, etc.) ), Alkynyl groups (ethynyl
- a 1 , A 2 and B represent a benzene ring, a pyrrole ring, a pyrazole ring, an imidazole ring, a 1,2,3-triazole ring or a 1,2,4-triazole ring. It is preferable because a retardation film having excellent optical property variation effects and excellent durability can be obtained.
- T 1 and T 2 each independently represents a pyrrole ring, a pyrazole ring, an imidazole ring, a 1,2,3-triazole ring or a 1,2,4-triazole ring.
- a pyrazole ring, a triazole ring, or an imidazole ring is preferable because a resin composition that is particularly excellent in retardation fluctuation suppressing effect against humidity fluctuation and excellent in durability is obtained. It is particularly preferred.
- the pyrazole ring, 1,2,3-triazole ring, 1,2,4-triazole ring and imidazole ring represented by T 1 and T2 may be tautomers. Specific structures of the pyrrole ring, pyrazole ring, imidazole ring, 1,2,3-triazole ring or 1,2,4-triazole ring are shown below.
- R 5 represents a hydrogen atom or a non-aromatic substituent.
- the non-aromatic substituent represented by R 5 include the same groups as the non-aromatic substituent among the substituents that A 1 in the general formula (1) may have.
- the substituent represented by R 5 is a substituent having an aromatic group
- a 1 and T 1 or B and T 1 are easily twisted
- a 1 , B and T 1 are resin A, cellulose acetate or resin Since it becomes impossible to form an interaction with the cellulose ester which is B, it is difficult to suppress fluctuations in optical characteristics.
- R 5 is preferably a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or an acyl group having 1 to 5 carbon atoms, and particularly preferably a hydrogen atom.
- T 1 and T 2 may have a substituent, and examples of the substituent include a substituent that A 1 and A 2 in the general formula (1) may have Similar groups can be mentioned.
- L 1 , L 2 , L 3 and L 4 each independently represent a single bond or a divalent linking group, and are 5 or 6 via 2 or less atoms. Membered aromatic hydrocarbon rings or aromatic heterocycles are linked.
- the term “via two or less atoms” refers to the minimum number of atoms existing between the connected substituents among the atoms constituting the linking group.
- the divalent linking group having 2 or less linking atoms is not particularly limited, but includes an alkylene group, an alkenylene group, an alkynylene group, O, (C ⁇ O), NR, S, and (O ⁇ S ⁇ O). It is a divalent linking group selected from the group consisting of or a linking group in which two of them are combined.
- R represents a hydrogen atom or a substituent.
- substituent represented by R include an alkyl group (methyl group, ethyl group, n-propyl group, isopropyl group, tert-butyl group, n-octyl group, 2-ethylhexyl group, etc.), cycloalkyl group ( Cyclohexyl group, cyclopentyl group, 4-n-dodecylcyclohexyl group, etc.), aromatic hydrocarbon ring group (phenyl group, p-tolyl group, naphthyl group, etc.), aromatic heterocyclic group (2-furyl group, 2-thienyl group, etc.) Group, 2-pyrimidinyl group, 2-benzothiazolyl group, 2-pyridyl group, etc.), cyano group and the like.
- the divalent linking group represented by L 1 , L 2 , L 3 and L 4 may have a substituent, and the substituent is not
- L 1 , L 2 , L 3 and L 4 are a resin that adsorbs water by increasing the planarity of the compound having the structure represented by the general formula (1). And the fluctuation of optical properties is suppressed, so that a single bond or O, (C ⁇ O) —O, O— (C ⁇ O), (C ⁇ O) —NR or NR— (C ⁇ O) is preferable, and a single bond is more preferable.
- n represents an integer of 0 to 5.
- the plurality of A 2 , T 2 , L 3 , and L 4 in the general formula (1) may be the same or different.
- n is preferably an integer of 1 to 3, more preferably an integer of 1 or 2.
- the compound having a structure represented by the general formula (1) is preferably a compound having a structure represented by the general formula (2).
- a 1 , A 2 , T 1 , T 2 , L 1 , L 2 , L 3 and L 4 are respectively A 1 , A 2 , T 1 , T 2 , L in the general formula (1). 1, L 2, L 3 and .A 3 and T 3 L 4 as synonymous, the .L 5 and L 6 represent the same group as a 1 and T 1, respectively, in the general formula (1), the general And represents the same group as L 1 in Formula (1), m represents an integer of 0 to 4.) A smaller m is more compatible with cellulose acetate, and therefore m is preferably an integer from 0 to 2, more preferably an integer from 0 to 1.
- the compound having a structure represented by the general formula (1) is preferably a triazole compound having a structure represented by the following general formula (1.1).
- the triazole compound having a structure represented by the general formula (1.1) is preferably a triazole compound having a structure represented by the following general formula (1.2).
- Z represents the structure of the following general formula (1.2a).
- Q represents an integer of 2 to 3.
- At least two Zs represent at least one Z substituted on a benzene ring. Bonded to ortho or meta position.
- R 10 represents a hydrogen atom, an alkyl group or an alkoxy group.
- P represents an integer of 1 to 5.
- * represents a bonding position with a benzene ring.
- T 1 represents a 1,2,4-triazole ring.
- the compound having the structure represented by the general formula (1), (2), (1.1) or (1.2) may form a hydrate, a solvate or a salt.
- the hydrate may contain an organic solvent
- the solvate may contain water. That is, “hydrate” and “solvate” include mixed solvates containing both water and organic solvents. Salts include acid addition salts formed with inorganic or organic acids.
- inorganic acids include, but are not limited to, hydrohalic acids (hydrochloric acid, hydrobromic acid, etc.), sulfuric acid, phosphoric acid, and the like.
- organic acids include acetic acid, trifluoroacetic acid, propionic acid, butyric acid, oxalic acid, citric acid, benzoic acid, alkylsulfonic acid (methanesulfonic acid, etc.), allylsulfonic acid (benzenesulfonic acid, 4-toluene) Sulfonic acid, 1,5-naphthalenedisulfonic acid, and the like), but are not limited thereto.
- hydrochloride, acetate, propionate and butyrate are preferable.
- salts are those in which the acidic moiety present in the parent compound is a metal ion (eg, an alkali metal salt, such as sodium or potassium salt, an alkaline earth metal salt, such as calcium or magnesium salt, an ammonium salt, an alkali metal ion, alkaline earth And salts formed when substituted with organic bases (ethanolamine, diethanolamine, triethanolamine, morpholine, piperidine, etc.) It is not limited. Of these, sodium salts and potassium salts are preferred.
- a metal ion eg, an alkali metal salt, such as sodium or potassium salt, an alkaline earth metal salt, such as calcium or magnesium salt, an ammonium salt, an alkali metal ion, alkaline earth
- organic bases ethanolamine, diethanolamine, triethanolamine, morpholine, piperidine, etc.
- sodium salts and potassium salts are preferred.
- Examples of the solvent contained in the solvate include any common organic solvent. Specifically, alcohol (eg, methanol, ethanol, 2-propanol, 1-butanol, 1-methoxy-2-propanol, t-butanol), ester (eg, ethyl acetate), hydrocarbon (eg, toluene, hexane) , Heptane), ether (eg, tetrahydrofuran), nitrile (eg, acetonitrile), ketone (acetone) and the like.
- alcohol eg, methanol, ethanol, 2-propanol, 1-butanol, 1-methoxy-2-propanol, t-butanol
- ester eg, ethyl acetate
- hydrocarbon eg, toluene, hexane
- Heptane Heptane
- ether eg, tetrahydrofuran
- nitrile
- solvates of alcohols eg, methanol, ethanol, 2-propanol, 1-butanol, 1-methoxy-2-propanol, t-butanol.
- solvents may be a reaction solvent used at the time of synthesizing the compound, a solvent used at the time of crystallization purification after synthesis, or a mixture thereof.
- two or more kinds of solvents may be included at the same time, or a form containing water and a solvent (for example, water and alcohol (for example, methanol, ethanol, t-butanol, etc.)) may be used.
- a solvent for example, water and alcohol (for example, methanol, ethanol, t-butanol, etc.)
- the molecular weight of the compound having the structure represented by the general formula (1), (2), (1.1) or (1.2) is not particularly limited, but the smaller the compound, the better the compatibility with the resin and the greater Since the effect of suppressing fluctuations in the optical value with respect to changes in environmental humidity is higher, it is preferably 150 to 2000, more preferably 200 to 1500, and more preferably 300 to 1000.
- the nitrogen-containing heterocyclic compound according to the present invention is particularly preferably a compound having a structure represented by the following general formula (3).
- A represents a pyrazole ring.
- Ar 1 and Ar 2 each represent an aromatic hydrocarbon ring or an aromatic heterocyclic ring and may have a substituent.
- R 1 represents a hydrogen atom, an alkyl group, or an acyl group.
- a sulfonyl group, an alkyloxycarbonyl group, or an aryloxycarbonyl group, q represents 1 or 2
- n and m represent an integer of 1 to 3.
- the aromatic hydrocarbon ring or aromatic heterocyclic ring represented by Ar 1 and Ar 2 may be the 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocyclic ring mentioned in the general formula (1), respectively. preferable.
- Examples of the substituent for Ar 1 and Ar 2 include the same substituents as those shown for the compound having the structure represented by the general formula (1).
- R 1 examples include halogen atoms (fluorine atom, chlorine atom, bromine atom, iodine atom, etc.), alkyl groups (methyl group, ethyl group, n-propyl group, isopropyl group, tert-butyl group, n-octyl group).
- halogen atoms fluorine atom, chlorine atom, bromine atom, iodine atom, etc.
- alkyl groups methyl group, ethyl group, n-propyl group, isopropyl group, tert-butyl group, n-octyl group.
- Q represents 1 or 2
- n and m represent integers of 1 to 3.
- the compounds having a 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocycle used in the present invention are, among others, those represented by the general formulas (1), (2), (1.1) and (1.2).
- a compound having a structure represented is preferable, and a compound having a structure represented by the general formula (3) is more preferable.
- the compound having a 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocyclic ring that can be used in the present invention is a compound described in paragraphs [0140] to [0214] of International Publication No. 2014/109350. Can be given as a specific example.
- this invention is not limited at all by the said specific example.
- specific examples may be tautomers, and may form hydrates, solvates or salts.
- the compound having the structure represented by the general formulas (1) to (3) according to the present invention can be contained in the retardation film by adjusting the amount as appropriate. 0.1 to 10% by mass, preferably 1 to 5% by mass, particularly preferably 2 to 5% by mass.
- the amount of addition varies depending on the type of cellulose acetate and the type of the compound, but the optimum value can be determined by the amount of addition that the retardation film of the present invention exhibits a desired retardation value. If it is in this range, the fluctuation
- the compound having the structure represented by the general formulas (1) to (3) it may be added as a powder to the resin forming the retardation film. You may add to resin which forms a phase difference film.
- the retardation film of the present invention preferably contains other additives, and examples thereof include a plasticizer, an antioxidant, an ultraviolet absorber, a light stabilizer, an antistatic agent, and a release agent. .
- the compound used more effectively is preferably containing a plasticizer, and among them, a sugar ester described below, or a polycondensed ester containing a repeating unit obtained by reacting a dicarboxylic acid and a diol is used, From the viewpoint of excellent compatibility with cellulose ester, reducing the fluctuation of the retardation value by controlling the moisture in and out at high humidity, and also improving the saponification suitability by controlling the penetration of the saponification liquid into the film ,preferable.
- the sugar ester according to the present invention is preferably a sugar ester in which at least one pyranose ring or furanose ring is 1 to 12 and all or part of the OH groups in the structure are esterified.
- the sugar ester according to the present invention is preferably added for the purpose of preventing hydrolysis.
- the sugar ester according to the present invention is a compound containing at least one of a furanose ring and a pyranose ring, and may be a monosaccharide or a polysaccharide having 2 to 12 sugar structures linked together.
- the sugar ester is preferably a compound in which at least one OH group of the sugar structure is esterified.
- the average ester substitution degree is preferably within the range of 4.0 to 8.0, and more preferably within the range of 5.0 to 7.5.
- sugar esters in the present invention include sugar esters represented by the following general formula (A).
- G represents a monosaccharide or disaccharide residue
- R 2 represents an aliphatic group or an aromatic group
- m is directly bonded to the monosaccharide or disaccharide residue
- N is the total number of — (O—C ( ⁇ O) —R 2 ) groups directly bonded to the monosaccharide or disaccharide residue, 3 ⁇ m + n ⁇ 8, and n ⁇ 0.
- the sugar ester having the structure represented by the general formula (A) is a single kind of hydroxy group (m) and-(O—C ( ⁇ O) —R 2 ) groups in which the number (n) is fixed. It is difficult to isolate as a compound, and it is known that a compound in which several components different in m and n in the formula are mixed is obtained. Accordingly, the performance as a mixture in which the number (m) of hydroxy groups and the number (n) of — (O—C ( ⁇ O) —R 2 ) groups are changed is important. In the case of the retardation film of the present invention, A sugar ester having an average degree of ester substitution within the range of 5.0 to 7.5 is preferred.
- G represents a monosaccharide or disaccharide residue.
- monosaccharides include allose, altrose, glucose, mannose, gulose, idose, galactose, talose, ribose, arabinose, xylose, lyxose, and the like.
- disaccharide residue examples include trehalose, sucrose, maltose, cellobiose, gentiobiose, lactose, and isotrehalose.
- R 2 represents an aliphatic group or an aromatic group.
- the aliphatic group and the aromatic group may each independently have a substituent.
- m is the total number of hydroxy groups directly bonded to the monosaccharide or disaccharide residue, and n is directly bonded to the monosaccharide or disaccharide residue.
- the total number of — (O—C ( ⁇ O) —R 2 ) groups it is necessary that 3 ⁇ m + n ⁇ 8, and it is preferable that 4 ⁇ m + n ⁇ 8. Further, n ⁇ 0.
- the — (O—C ( ⁇ O) —R 2 ) groups may be the same as or different from each other.
- the aliphatic group in the definition of R 2 may be linear, branched or cyclic, and preferably has 1 to 25 carbon atoms, more preferably 1 to 20 carbon atoms. Those of ⁇ 15 are particularly preferred. Specific examples of the aliphatic group include, for example, methyl, ethyl, n-propyl, iso-propyl, cyclopropyl, n-butyl, iso-butyl, tert-butyl, amyl, iso-amyl, tert-amyl, n- Examples include hexyl, cyclohexyl, n-heptyl, n-octyl, bicyclooctyl, adamantyl, n-decyl, tert-octyl, dodecyl, hexadecyl, octadecyl, didecyl and the like.
- the aromatic group in the definition of R 2 may be an aromatic hydrocarbon group or an aromatic heterocyclic group, and more preferably an aromatic hydrocarbon group.
- the aromatic hydrocarbon group preferably has 6 to 24 carbon atoms, more preferably 6 to 12 carbon atoms. Specific examples of the aromatic hydrocarbon group include rings such as benzene, naphthalene, anthracene, biphenyl, and terphenyl.
- rings such as benzene, naphthalene, anthracene, biphenyl, and terphenyl.
- a benzene ring, a naphthalene ring, and a biphenyl ring are particularly preferable.
- As the aromatic heterocyclic group a ring containing at least one of an oxygen atom, a nitrogen atom or a sulfur atom is preferable.
- heterocyclic ring examples include, for example, furan, pyrrole, thiophene, imidazole, pyrazole, pyridine, pyrazine, pyridazine, triazole, triazine, indole, indazole, purine, thiazoline, thiadiazole, oxazoline, oxazole, oxadiazole, quinoline, Examples of each ring include isoquinoline, phthalazine, naphthyridine, quinoxaline, quinazoline, cinnoline, pteridine, acridine, phenanthroline, phenazine, tetrazole, benzimidazole, benzoxazole, benzthiazole, benzotriazole, and tetrazaindene.
- aromatic heterocyclic group a pyridine ring, a triazine ring, and a quinoline ring are particularly preferable
- a sugar ester may contain two or more different substituents in one molecule, contains an aromatic substituent and an aliphatic substituent in one molecule, and contains two or more different aromatic substituents. Two or more different aliphatic substituents contained in one molecule can be contained in one molecule.
- the addition amount of the sugar ester is preferably in the range of 0.1 to 20% by mass and more preferably in the range of 1 to 15% by mass with respect to the cellulose ester.
- a preferable plasticizer for the retardation film of the present invention includes a polycondensed ester containing a repeating unit obtained by reacting a dicarboxylic acid and a diol.
- the dicarboxylic acid constituting the polycondensed ester is an aromatic dicarboxylic acid, an aliphatic dicarboxylic acid or an alicyclic dicarboxylic acid, preferably an aromatic dicarboxylic acid.
- the dicarboxylic acid may be one type or a mixture of two or more types.
- the diol constituting the polycondensed ester is an aromatic diol, an aliphatic diol or an alicyclic diol, preferably an aliphatic diol, more preferably a diol having 1 to 4 carbon atoms.
- the diol may be one type or a mixture of two or more types.
- the polycondensed ester preferably contains a repeating unit obtained by reacting at least a dicarboxylic acid containing an aromatic dicarboxylic acid and a diol having 1 to 4 carbon atoms.
- the aromatic dicarboxylic acid and the aliphatic dicarboxylic acid are preferably used. More preferably, it contains a repeating unit obtained by reacting a dicarboxylic acid containing an acid with a diol having 1 to 4 carbon atoms.
- the both ends of the molecule of the polycondensed ester may or may not be sealed, but are preferably sealed from the viewpoint of reducing the moisture permeability of the film.
- the polycondensed ester is preferably a compound having a structure represented by the following general formula (4) or (5).
- n is an integer of 1 or more.
- Formula (4) B- (GA) n -GB Formula (5) C- (AG) n -AC A in the general formulas (4) and (5) is a divalent group derived from an alkylene dicarboxylic acid having 3 to 20 carbon atoms (preferably 4 to 12 carbon atoms), and has 4 to 20 carbon atoms (preferably 4 to 4 carbon atoms). 12) a divalent group derived from an alkenylene dicarboxylic acid or a divalent group derived from an aryl dicarboxylic acid having 8 to 20 carbon atoms (preferably 8 to 12).
- Examples of the divalent group derived from an alkylenedicarboxylic acid having 3 to 20 carbon atoms in A include 1,2-ethanedicarboxylic acid (succinic acid), 1,3-propanedicarboxylic acid (glutaric acid), 1 Divalent groups derived from 1,4-butanedicarboxylic acid (adipic acid), 1,5-pentanedicarboxylic acid (pimelic acid), 1,8-octanedicarboxylic acid (sebacic acid) and the like are included.
- Examples of the divalent group derived from alkenylene dicarboxylic acid having 4 to 20 carbon atoms in A include a divalent group derived from maleic acid, fumaric acid and the like.
- divalent groups derived from aryl dicarboxylic acids having 8 to 20 carbon atoms in A include 1,2-benzenedicarboxylic acid (phthalic acid), 1,3-benzenedicarboxylic acid, 1,4-benzene.
- divalent groups derived from naphthalenedicarboxylic acid such as dicarboxylic acid and 1,5-naphthalenedicarboxylic acid are included.
- A may be one type or two or more types may be combined. Among these, A is preferably a combination of an alkylene dicarboxylic acid having 4 to 12 carbon atoms and an aryl dicarboxylic acid having 8 to 12 carbon atoms.
- G in the general formulas (4) and (5) is a divalent group derived from an alkylene glycol having 2 to 20 (preferably 2 to 12) carbon atoms, and has 6 to 20 (preferably 6 to 12) carbon atoms. ) Or a divalent group derived from an oxyalkylene glycol having 4 to 20 (preferably 4 to 12) carbon atoms.
- Examples of the divalent group derived from an alkylene glycol having 2 to 20 carbon atoms in G include ethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,2-butanediol, 1, 3-butanediol, 1,2-propanediol, 2-methyl-1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 2,2-dimethyl-1,3-propanediol ( Neopentyl glycol), 2,2-diethyl-1,3-propanediol (3,3-dimethylolpentane), 2-n-butyl-2-ethyl-1,3-propanediol (3,3-dimethylol) Heptane), 3-methyl-1,5-pentanediol, 1,6-hexanediol, 2,2,4-trimethyl-1,3-pentanedio ,
- divalent groups derived from aryl glycols having 6 to 20 carbon atoms in G include 1,2-dihydroxybenzene (catechol), 1,3-dihydroxybenzene (resorcinol), 1,4-dihydroxybenzene Divalent groups derived from (hydroquinone) and the like are included.
- divalent group derived from oxyalkylene glycol having 4 to 12 carbon atoms in G are derived from diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol and the like. Divalent groups are included.
- G may be one type or two or more types may be combined. Among these, G is preferably an alkylene glycol having 2 to 12 carbon atoms.
- B in the general formula (4) is a monovalent group derived from an aromatic ring-containing monocarboxylic acid or an aliphatic monocarboxylic acid.
- the aromatic ring-containing monocarboxylic acid in the monovalent group derived from the aromatic ring-containing monocarboxylic acid is a carboxylic acid containing an aromatic ring in the molecule, and not only those in which the aromatic ring is directly bonded to a carboxy group, Also included are those in which an aromatic ring is bonded to a carboxy group via an alkylene group or the like.
- monovalent groups derived from aromatic ring-containing monocarboxylic acids include benzoic acid, para-tert-butyl benzoic acid, orthotoluic acid, metatoluic acid, p-toluic acid, dimethyl benzoic acid, ethyl benzoic acid, and normal propyl benzoic acid. , Monovalent groups derived from aminobenzoic acid, acetoxybenzoic acid, phenylacetic acid, 3-phenylpropionic acid and the like.
- Examples of monovalent groups derived from aliphatic monocarboxylic acids include monovalent groups derived from acetic acid, propionic acid, butanoic acid, caprylic acid, caproic acid, decanoic acid, dodecanoic acid, stearic acid, oleic acid and the like. Is included. Among these, a monovalent group derived from an alkyl monocarboxylic acid having 1 to 3 carbon atoms in the alkyl portion is preferable, and an acetyl group (a monovalent group derived from acetic acid) is more preferable.
- C in the general formula (5) is a monovalent group derived from an aromatic ring-containing monoalcohol or an aliphatic monoalcohol.
- An aromatic ring-containing monoalcohol is an alcohol containing an aromatic ring in the molecule, and includes not only those in which an aromatic ring is directly bonded to an OH group, but also those in which an aromatic ring is bonded to an OH group via an alkylene group or the like.
- Examples of the monovalent group derived from an aromatic ring-containing monoalcohol include a monovalent group derived from benzyl alcohol, 3-phenylpropanol and the like.
- Examples of monovalent groups derived from aliphatic monoalcohols include methanol, ethanol, propanol, isopropanol, butanol, isobutanol, pentanol, isopentanol, hexanol, isohexanol, cyclohexyl alcohol, octanol, isooctanol, Monovalent groups derived from 2-ethylhexyl alcohol, nonyl alcohol, isononyl alcohol, tert-nonyl alcohol, decanol, dodecanol, dodecahexanol, dodecaoctanol, allyl alcohol, oleyl alcohol and the like are included. Of these, monovalent groups derived from alcohols having 1 to 3 carbon atoms such as methanol, ethanol, propanol and isopropanol are preferred.
- the weight average molecular weight of the polycondensed ester is preferably in the range of 350 to 3000, and more preferably in the range of 400 to 1500. If the weight average molecular weight is within the above range, the precipitation from the retardation film of the polycondensed ester used in the present invention is satisfied, and the intended effect can be obtained.
- the weight average molecular weight can be measured by the gel permeation chromatography (GPC).
- polycondensation ester Specific examples of the polycondensation ester are shown below. First, a specific example of a polycondensed ester in which both ends are sealed with an “aromatic group” is shown.
- P-1 acetyl esterified product of both ends of a condensate (weight average molecular weight 950) comprising adipic acid / phthalic acid / ethanediol (1/1/2 molar ratio)
- P-2 succinic acid / phthalic acid / ethane Acetyl esterified compound at both ends of a condensate (weight average molecular weight 2500) consisting of diol / (1/1/2 molar ratio)
- P-3 glutaric acid / isophthalic acid / 1,3-propanediol (1/1 / Acetyl esterified product at both ends of a condensate (weight average molecular weight 1300) consisting of 2 mole ratio)
- P-4 Succinic acid / glutaric acid / adipic acid / terephthalic acid / isophthalic acid / ethanediol / 1,2-propanediol Propyl este
- plasticizers examples include polyhydric alcohol esters, polyhydric carboxylic acid esters (including phthalic acid esters), glycolate compounds, and fatty acid esters and phosphoric acid esters. These may be used alone or in combination of two or more.
- the polyhydric alcohol ester is an ester (alcohol ester) of a dihydric or higher aliphatic polyhydric alcohol and a monocarboxylic acid, preferably a divalent to 20-valent aliphatic polyhydric alcohol ester.
- the polyhydric alcohol ester preferably has an aromatic ring or a cycloalkyl ring in the molecule.
- Preferred examples of the aliphatic polyhydric alcohol include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propanediol, 1,3-propanediol, dipropylene glycol, tripropylene glycol, 1,2- Butanediol, 1,3-butanediol, 1,4-butanediol, dibutylene glycol, 1,2,4-butanetriol, 1,5-pentanediol, 1,6-hexanediol, hexanetriol, trimethylolpropane , Pentaerythritol, trimethylolethane, xylitol and the like.
- triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, sorbitol, trimethylolpropane, xylitol and the like are preferable.
- the monocarboxylic acid is not particularly limited, and may be an aliphatic monocarboxylic acid, an alicyclic monocarboxylic acid, an aromatic monocarboxylic acid, or the like. In order to increase the moisture permeability of the film and make it less likely to volatilize, alicyclic monocarboxylic acids or aromatic monocarboxylic acids are preferred. One type of monocarboxylic acid may be sufficient and a 2 or more types of mixture may be sufficient as it. Further, all of the OH groups contained in the aliphatic polyhydric alcohol may be esterified, or a part of the OH groups may be left as they are.
- the aliphatic monocarboxylic acid is preferably a fatty acid having a straight chain or a side chain having 1 to 32 carbon atoms.
- the number of carbon atoms of the aliphatic monocarboxylic acid is more preferably 1-20, and still more preferably 1-10.
- aliphatic monocarboxylic acids include acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, 2-ethyl-hexanoic acid, undecylic acid, lauric acid, tridecylic acid , Saturated fatty acids such as myristic acid, pentadecylic acid, palmitic acid, heptadecylic acid, stearic acid, nonadecanoic acid, arachidic acid, behenic acid, lignoceric acid, serotic acid, heptacosanoic acid, montanic acid, melicic acid, and laccelic acid; undecylenic acid, Examples include unsaturated fatty acids such as oleic acid, sorbic acid, linoleic acid, linolenic acid, and arachidonic acid. Of these, acetic acid or a mixture of ace
- Examples of the alicyclic monocarboxylic acid include cyclopentane carboxylic acid, cyclohexane carboxylic acid, cyclooctane carboxylic acid and the like.
- aromatic monocarboxylic acids examples include benzoic acid; one having 1 to 3 alkyl or alkoxy groups (for example, methoxy group or ethoxy group) introduced into the benzene ring of benzoic acid (for example, toluic acid); benzene ring Aromatic monocarboxylic acids having two or more (for example, biphenyl carboxylic acid, naphthalene carboxylic acid, tetralin carboxylic acid, etc.) are included, and benzoic acid is preferred.
- polyhydric alcohol ester examples include compounds described in paragraphs [0058] to [0061] of JP-A-2006-113239.
- the polyvalent carboxylic acid ester is an ester of a divalent or higher, preferably 2 to 20 valent polycarboxylic acid and an alcohol compound.
- the polyvalent carboxylic acid is preferably a divalent to 20-valent aliphatic polyvalent carboxylic acid, a 3- to 20-valent aromatic polyvalent carboxylic acid, or a 3- to 20-valent alicyclic polyvalent carboxylic acid. .
- polyvalent carboxylic acids include trivalent or higher aromatic polyvalent carboxylic acids or derivatives such as trimellitic acid, trimesic acid, pyromellitic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, oxalic acid Contains aliphatic polycarboxylic acids such as fumaric acid, maleic acid, and tetrahydrophthalic acid, and oxypolycarboxylic acids such as tartaric acid, tartronic acid, malic acid, and citric acid, and suppresses volatilization from the film. For this, oxypolycarboxylic acids are preferred.
- the alcohol compound examples include an aliphatic saturated alcohol compound having a straight chain or a side chain, an aliphatic unsaturated alcohol compound having a straight chain or a side chain, an alicyclic alcohol compound, or an aromatic alcohol compound.
- the carbon number of the aliphatic saturated alcohol compound or the aliphatic unsaturated alcohol compound is preferably 1 to 32, more preferably 1 to 20, and further preferably 1 to 10.
- Examples of the alicyclic alcohol compound include cyclopentanol, cyclohexanol and the like.
- the aromatic alcohol compound include benzyl alcohol and cinnamyl alcohol.
- the molecular weight of the polyvalent carboxylic acid ester is not particularly limited, but is preferably in the range of 300 to 1000, more preferably in the range of 350 to 750.
- the molecular weight of the polyvalent carboxylic acid ester plasticizer is preferably larger from the viewpoint of suppressing bleeding out; it is preferably smaller from the viewpoint of moisture permeability and compatibility with cellulose acetate.
- polycarboxylic acid esters examples include triethyl citrate, tributyl citrate, acetyl triethyl citrate (ATEC), acetyl tributyl citrate (ATBC), benzoyl tributyl citrate, acetyl triphenyl citrate, acetyl tribenzyl citrate , Dibutyl tartrate, diacetyl dibutyl tartrate, tributyl trimellitic acid, tetrabutyl pyromellitic acid and the like.
- ATEC acetyl triethyl citrate
- ATBC acetyl tributyl citrate
- benzoyl tributyl citrate acetyl triphenyl citrate
- acetyl tribenzyl citrate Dibutyl tartrate, diacetyl dibutyl tartrate, tributyl trimellitic acid, tetrabutyl pyromellitic acid
- the polyvalent carboxylic acid ester may be a phthalic acid ester.
- the phthalic acid ester include diethyl phthalate, dimethoxyethyl phthalate, dimethyl phthalate, dioctyl phthalate, dibutyl phthalate, di-2-ethylhexyl phthalate, dioctyl phthalate, dicyclohexyl phthalate, dicyclohexyl terephthalate and the like.
- glycolate compounds include alkylphthalyl alkyl glycolates.
- alkyl phthalyl alkyl glycolates include methyl phthalyl methyl glycolate, ethyl phthalyl ethyl glycolate, propyl phthalyl propyl glycolate, butyl phthalyl butyl glycolate, octyl phthalyl octyl glycolate, methyl phthalyl Ethyl glycolate, ethyl phthalyl methyl glycolate, ethyl phthalyl propyl glycolate, methyl phthalyl butyl glycolate, ethyl phthalyl butyl glycolate, butyl phthalyl methyl glycolate, butyl phthalyl ethyl glycolate, propyl phthalyl butyl Glycolate, butyl phthalyl propyl glycolate, methyl phthalyl octyl glycolate, ethyl phthalyl
- Esters include fatty acid esters, citrate esters and phosphate esters.
- fatty acid esters include butyl oleate, methylacetyl ricinoleate, and dibutyl sebacate.
- citrate ester include acetyltrimethyl citrate, acetyltriethyl citrate, and acetyltributyl citrate.
- phosphate ester include triphenyl phosphate, tricresyl phosphate, cresyl diphenyl phosphate, octyl diphenyl phosphate, biphenyl diphenyl phosphate, trioctyl phosphate, tributyl phosphate, and the like, and preferably triphenyl phosphate.
- polyester glycolate compound, and phosphate ester are preferable, and polyester is particularly preferable.
- the content of the plasticizer is preferably in the range of 1 to 20% by mass, more preferably in the range of 1.5 to 15% by mass with respect to the cellulose ester.
- the content of the plasticizer is within the above range, the effect of imparting plasticity can be exhibited, and the plasticizer is also excellent in resistance to bleeding.
- Antioxidants are also referred to as deterioration inhibitors. When a liquid crystal image display device or the like is placed in a high humidity and high temperature state, the retardation film may be deteriorated.
- the antioxidant has a role of delaying or preventing the retardation film from being decomposed by, for example, the residual solvent amount of halogen in the retardation film or phosphoric acid of the phosphoric acid plasticizer. It is preferable to make it contain in.
- a hindered phenol compound is preferably used.
- 2,6-di-t-butyl-p-cresol, pentaerythrityl-tetrakis [3- (3,5-di- -T-butyl-4-hydroxyphenyl) propionate] triethylene glycol-bis [3- (3-t-butyl-5-methyl-4-hydroxyphenyl) propionate], 1,6-hexanediol-bis [3 -(3,5-di-t-butyl-4-hydroxyphenyl) propionate], 2,4-bis- (n-octylthio) -6- (4-hydroxy-3,5-di-t-butylanilino)- 1,3,5-triazine, 2,2-thio-diethylenebis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], oct Decyl-3- (3,5-di-t-butyl-4-hydroxyphenyl
- 2,6-di-t-butyl-p-cresol, pentaerythrityl-tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], triethylene glycol-bis [3 -(3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate] is preferred.
- hydrazine-based metal deactivators such as N, N′-bis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionyl] hydrazine and tris (2,4-di- A phosphorus processing stabilizer such as t-butylphenyl) phosphite may be used in combination.
- the amount of these compounds added is preferably in the range of 1 ppm to 1.0% by mass ratio with respect to the cellulose ester, and more preferably in the range of 10 to 1000 ppm.
- the retardation film of the present invention can contain an ultraviolet absorber for the purpose of imparting an ultraviolet absorbing function.
- the ultraviolet absorber is not particularly limited, and examples thereof include an ultraviolet absorber such as benzotriazole, 2-hydroxybenzophenone, or salicylic acid phenyl ester.
- an ultraviolet absorber such as benzotriazole, 2-hydroxybenzophenone, or salicylic acid phenyl ester.
- 2- (5-methyl-2-hydroxyphenyl) benzotriazole, 2- [2-hydroxy-3,5-bis ( ⁇ , ⁇ -dimethylbenzyl) phenyl] -2H-benzotriazole, 2- (3 Triazoles such as 5-di-t-butyl-2-hydroxyphenyl) benzotriazole, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoxybenzophenone, 2,2'-dihydroxy-4-methoxybenzophenone And benzophenones.
- UV absorbers with a molecular weight of 400 or more are difficult to sublimate or volatilize at a high boiling point, and are difficult to disperse when dried at high temperatures. From the viewpoint of improving weather resistance, it is preferable.
- Examples of the ultraviolet absorber having a molecular weight of 400 or more include 2- [2-hydroxy-3,5-bis ( ⁇ , ⁇ -dimethylbenzyl) phenyl] -2-benzotriazole, 2,2-methylenebis [4- ( Benzotriazoles such as 1,1,3,3-tetrabutyl) -6- (2H-benzotriazol-2-yl) phenol], bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, Hindered amines such as bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate and 2- (3,5-di-t-butyl-4-hydroxybenzyl) -2-n-butyl Bis (1,2,2,6,6-pentamethyl-4-piperidyl) malonate, 1- [2- [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionylo Xyl] ethyl] -4- [3- (3
- 2- [2-hydroxy-3,5-bis ( ⁇ , ⁇ -dimethylbenzyl) phenyl] -2-benzotriazole and 2,2-methylenebis [4- (1,1,3,3- Tetrabutyl) -6- (2H-benzotriazol-2-yl) phenol] is particularly preferred.
- the ultraviolet absorbers can be used singly or in combination of two or more.
- the amount of the UV absorber used is not uniform depending on the type of UV absorber and the use conditions, but generally 0.05 to 10% by weight, preferably 0.1 to 5% by weight, based on cellulose acetate. It is added in the range of.
- the method of adding the UV absorber may be added to the dope after the UV absorber is dissolved in an alcohol such as methanol, ethanol or butanol, an organic solvent such as methylene chloride, methyl acetate, acetone or dioxolane, or a mixed solvent thereof. Or you may add directly in dope composition.
- an alcohol such as methanol, ethanol or butanol
- an organic solvent such as methylene chloride, methyl acetate, acetone or dioxolane, or a mixed solvent thereof.
- inorganic powders that do not dissolve in organic solvents use a dissolver or sand mill in the organic solvent and cellulose acetate to disperse them before adding them to the dope.
- the retardation film of the present invention may further contain fine particles (matting agent) as necessary in order to enhance the slipperiness of the surface.
- the fine particles may be inorganic fine particles or organic fine particles.
- inorganic fine particles include silicon dioxide (silica), titanium dioxide, aluminum oxide, zirconium oxide, calcium carbonate, calcium carbonate, talc, clay, calcined kaolin, calcined calcium silicate, hydrated calcium silicate, aluminum silicate, Examples include magnesium silicate and calcium phosphate.
- silicon dioxide and zirconium oxide are preferable, and silicon dioxide is more preferable in order to reduce the increase in haze of the obtained film.
- Examples of the fine particles of silicon dioxide include Aerosil R972, R972V, R974, R812, 200, 200V, 300, R202, OX50, TT600, NAX50 (manufactured by Nippon Aerosil Co., Ltd.), Seahoster KE-P10, KE-P30, KE-P50, KE-P100 (manufactured by Nippon Shokubai Co., Ltd.) and the like are included.
- Aerosil R972V, NAX50, Seahoster KE-P30 and the like are particularly preferable because they reduce the coefficient of friction while keeping the turbidity of the resulting film low.
- the primary particle diameter of the fine particles is preferably in the range of 5 to 50 nm, more preferably in the range of 7 to 20 nm.
- a larger primary particle size has a greater effect of increasing the slipperiness of the resulting film, but transparency tends to decrease. Therefore, the fine particles may be contained as secondary aggregates having a particle diameter in the range of 0.05 to 0.3 ⁇ m.
- the size of the primary particles or the secondary aggregates of the fine particles was determined by observing the primary particles or secondary aggregates with a transmission electron microscope at a magnification of 500,000 to 2,000,000 times, and measuring 100 primary particles or secondary aggregates. It can be determined as an average value of the particle diameter.
- the content of fine particles is preferably in the range of 0.05 to 1.0% by mass, more preferably in the range of 0.1 to 0.8% by mass with respect to the cellulose ester.
- ⁇ Method for producing retardation film ⁇ As the method for producing the retardation film of the present invention, the usual inflation method, T-die method, calendar method, cutting method, casting method, emulsion method, hot press method and the like can be used. From the viewpoint of suppression of foreign matter defects, suppression of optical defects such as die lines, etc., a film casting method can be selected from a solution casting film forming method and a melt casting film forming method, and in particular, a solution casting film forming method, It is preferable from the viewpoint that a uniform and smooth surface can be obtained.
- the phase difference film of the present invention was prepared by preparing a dope by dissolving at least cellulose acetate as resin A and cellulose ester as resin B, a retardation increasing agent and an additive in a solvent, and preparing a filtration. Casting the dope on a belt-shaped or drum-shaped metal support to form a web, peeling the formed web from the metal support to form a film, stretching and drying the film, and drying The film is cooled and wound into a roll.
- the retardation film of the present invention preferably contains a cellulose ester specified by Resin A and Resin B in the solid content in the range of 60 to 95% by mass.
- the organic ester mainly composed of a good solvent for the cellulose ester, the cellulose ester in a dissolution vessel, and in some cases, the retardation increasing agent, sugar ester, polycondensation ester, or other compound according to the present invention.
- the step of dissolving with stirring to form a dope or in the step of forming a dope which is a main solution by mixing the retardation increasing agent, sugar ester, polycondensation ester or other compound solution with the cellulose ester solution. is there.
- an organic solvent useful for forming a dope is used without limitation as long as it dissolves a cellulose ester, a retardation increasing agent and other compounds at the same time. be able to.
- methylene chloride as a non-chlorinated organic solvent, methyl acetate, ethyl acetate, amyl acetate, acetone, tetrahydrofuran, 1,3-dioxolane, 1,4-dioxane, cyclohexanone, ethyl formate, 2,2,2-trifluoroethanol, 2,2,3,3-hexafluoro-1-propanol, 1,3-difluoro-2-propanol, 1,1,1,3,3,3-hexafluoro- 2-methyl-2-propanol, 1,1,1,3,3,3-hexafluoro-2-propanol, 2,2,3,3,3-pentafluoro-1-propanol, nitroethane, etc.
- methylene chloride, methyl acetate, ethyl acetate, and acetone can be preferably used as the main solvent. Particularly preferably
- the dope preferably contains a linear or branched aliphatic alcohol having 1 to 4 carbon atoms in the range of 1 to 40% by mass.
- a linear or branched aliphatic alcohol having 1 to 4 carbon atoms in the range of 1 to 40% by mass.
- the proportion of alcohol in the dope increases, the web gels and peeling from the metal support becomes easy.
- the proportion of alcohol is small, cellulose ester and other compounds dissolve in non-chlorine organic solvents.
- a method of forming a film using a dope having an alcohol concentration in the range of 0.5 to 15.0% by mass from the viewpoint of improving the flatness of the obtained retardation film. Can be applied.
- a dope composition in which cellulose ester and other compounds are dissolved in a total amount of 15 to 45% by mass in a solvent containing methylene chloride and a linear or branched aliphatic alcohol having 1 to 4 carbon atoms. It is preferable that it is a thing.
- linear or branched aliphatic alcohol having 1 to 4 carbon atoms examples include methanol, ethanol, n-propanol, iso-propanol, n-butanol, sec-butanol, and tert-butanol. Methanol and ethanol are preferred because of the stability, boiling point of these inner dopes, and good drying properties.
- a method performed at normal pressure a method performed below the boiling point of the main solvent, a method performed under pressure above the boiling point of the main solvent, A method using a cooling dissolution method as described in JP-A-9-95544, JP-A-9-95557, or JP-A-9-95538, and a high pressure described in JP-A-11-21379
- a method of pressurizing at a temperature equal to or higher than the boiling point of the main solvent is particularly preferable.
- the concentration of the cellulose ester in the dope is preferably in the range of 10 to 40% by mass.
- the filtration of the dope it is preferable to filter the dope with, for example, a filter medium having a 90% collection particle diameter of 10 to 100 times the average particle diameter of the fine particles in the main filter 3 having a leaf disk filter.
- the filter medium used for filtration preferably has a low absolute filtration accuracy.
- the absolute filtration accuracy is too small, the filter medium is likely to be clogged, and the filter medium must be frequently replaced. There is a problem of lowering productivity.
- the filter medium used for the cellulose ester dope preferably has an absolute filtration accuracy of 0.008 mm or less, more preferably in the range of 0.001 to 0.008 mm, and more preferably in the range of 0.003 to 0.006 mm.
- a range of filter media is more preferred.
- the material of the filter medium there are no particular restrictions on the material of the filter medium, and normal filter media can be used. However, plastic fiber filter media such as polypropylene and Teflon (registered trademark), and metal filter media such as stainless steel fibers are used to remove fibers. This is preferable.
- the flow rate of the dope during filtration is preferably 10 to 80 kg / (h ⁇ m 2 ), preferably 20 to 60 kg / (h ⁇ m 2 ).
- the flow rate of the dope at the time of filtration is 10 kg / (h ⁇ m 2 ) or more, it becomes efficient productivity, and the flow rate of the dope at the time of filtration is within 80 kg / (h ⁇ m 2 ). If so, the pressure applied to the filter medium is appropriate, and the filter medium is not damaged, which is preferable.
- the filtration pressure is preferably 3500 kPa or less, more preferably 3000 kPa or less, and even more preferably 2500 kPa or less.
- the filtration pressure can be controlled by appropriately selecting the filtration flow rate and the filtration area.
- FIG. 1 is a diagram schematically showing an example of a dope preparation step, a casting step, and a drying step of a solution casting film forming method preferable for the present invention.
- the main dope is filtered by the main filter 3, and a matting agent dispersion liquid, an ultraviolet absorbent additive liquid, and the like are added thereto inline from 16.
- the main dope may contain about 10 to 50% by weight of recycled material.
- Recycled material is, for example, a product obtained by finely pulverizing a cellulose ester film, which is generated when a cellulose ester film is formed, and has exceeded the specified value of the film due to a material from which both sides of the film are cut off, or due to scratches.
- a cellulose ester film raw material is used.
- a raw material of the resin used for the dope preparation those obtained by pelletizing cellulose ester and other compounds in advance can be preferably used.
- the metal support in the casting process is preferably a mirror-finished surface, and a stainless steel belt or a drum whose surface is plated with a casting is preferably used as the metal support.
- the cast width can be in the range of 1 to 4 m, preferably in the range of 1.5 to 3 m, more preferably in the range of 2 to 2.8 m.
- the surface temperature of the metal support in the casting step is set in the range of ⁇ 50 ° C. to below the temperature at which the solvent boils and does not foam, more preferably in the range of ⁇ 30 to 0 ° C. A higher temperature is preferred because the web can be dried faster, but if it is too high, the web may foam or the flatness may deteriorate.
- a preferable support temperature is appropriately determined at 0 to 100 ° C., and more preferably within a range of 5 to 30 ° C.
- the method for controlling the temperature of the metal support is not particularly limited, and there are a method of blowing warm air or cold air, and a method of contacting hot water with the back side of the metal support. It is preferable to use warm water because heat transfer is performed efficiently, so that the time until the temperature of the metal support becomes constant is short.
- ⁇ Pressure dies that can adjust the slit shape of the die base and make the film thickness uniform are preferred.
- the pressure die include a coat hanger die and a T die, and any of them is preferably used.
- the surface of the metal support is a mirror surface. In order to increase the film forming speed, two or more pressure dies may be provided on the metal support, and the dope amount may be divided and laminated.
- the web on the support after casting is preferably dried on the support in an atmosphere of 40 to 100 ° C. In order to maintain the atmosphere at 40 to 100 ° C., it is preferable to apply hot air at this temperature to the upper surface of the web or heat by means such as infrared rays.
- Peeling process It is the process of peeling the web which the solvent evaporated on the metal support body in a peeling position. The peeled web is sent to the next process as a film.
- the temperature at the peeling position on the metal support is preferably in the range of 10 to 40 ° C, more preferably in the range of 11 to 30 ° C.
- the amount of residual solvent at the time of peeling of the web on the metal support at the time of peeling is preferably 50 to 120% by mass depending on the strength of drying conditions, the length of the metal support, and the like.
- the amount of solvent is determined.
- the residual solvent amount of the web is defined by the following formula (Z).
- Residual solvent amount (%) (mass before web heat treatment ⁇ mass after web heat treatment) / (mass after web heat treatment) ⁇ 100 Note that the heat treatment for measuring the residual solvent amount represents performing heat treatment at 115 ° C. for 1 hour.
- the peeling tension when peeling the metal support from the film is usually in the range of 196 to 245 N / m. However, when wrinkles are likely to occur during peeling, peeling with a tension of 190 N / m or less is preferable. .
- the temperature at the peeling position on the metal support is preferably in the range of ⁇ 50 to 40 ° C., more preferably in the range of 10 to 40 ° C., and in the range of 15 to 30 ° C. Is most preferred.
- the drying step can be divided into a preliminary drying step and a main drying step.
- the web obtained by peeling from the metal support is dried.
- the web may be dried while being conveyed by a large number of rollers arranged above and below, or may be dried while being conveyed while fixing both ends of the web with clips like a tenter dryer. .
- the means for drying the web is not particularly limited, and can be generally performed with hot air, infrared rays, a heating roller, microwave, or the like, but it is preferably performed with hot air in terms of simplicity.
- the drying temperature in the web drying process is preferably a glass transition point of the film of ⁇ 5 ° C. or less, and it is effective to perform a heat treatment at a temperature of 100 ° C. or more for 10 minutes or more and 60 minutes or less. Drying is performed at a drying temperature in the range of 100 to 200 ° C, more preferably in the range of 110 to 160 ° C.
- the retardation film of the present invention can be subjected to stretching treatment to control the molecular orientation in the film, and target retardation values Ro and Rth can be obtained.
- the retardation film of the present invention is preferably stretched in the casting direction (also referred to as MD direction) and / or in the width direction (also referred to as TD direction), and is stretched in the width direction by at least a tenter stretching device. It is preferable to manufacture.
- the stretching operation may be performed in multiple stages.
- simultaneous biaxial stretching may be performed or may be performed stepwise.
- stepwise means that, for example, stretching in different stretching directions can be sequentially performed, stretching in the same direction is divided into multiple stages, and stretching in different directions is added to any one of the stages. Is also possible.
- the residual solvent amount at the start of stretching is preferably in the range of 2 to 10% by mass.
- the amount of the residual solvent is 2% by mass or more, the film thickness deviation is small and is preferable from the viewpoint of flatness, and if it is within 10% by mass, the unevenness of the surface is reduced and the flatness is improved.
- the retardation film of the present invention has (Tg + 15) when the glass transition temperature of the film is defined as Tg in the MD direction and / or TD direction, preferably in the TD direction so that the film thickness after stretching is in a desired range. ) To (Tg + 50) ° C. is preferably stretched. If the stretching is performed within the above temperature range, the retardation can be easily adjusted, and the stretching stress can be reduced, so that the haze is lowered. Moreover, the retardation film which suppressed generation
- the stretching temperature is preferably in the range of (Tg + 20) to (Tg + 40) ° C.
- the glass transition temperature Tg referred to here is a midpoint glass transition temperature (Tmg) measured at a rate of temperature increase of 20 ° C./min using a commercially available differential scanning calorimeter and determined according to JIS K7121 (1987). It is. A specific method for measuring the glass transition temperature Tg of the retardation film is measured using a differential scanning calorimeter DSC220 manufactured by Seiko Instruments Inc. according to JIS K7121 (1987).
- the retardation film of the present invention preferably stretches the web at least 1.1 times in the TD direction.
- the range of stretching is preferably 1.1 to 1.5 times the original width, and more preferably 1.2 to 1.4 times. If it is in the said range, the movement of the molecule
- peeling is preferably performed at a peeling tension of 130 N / m or more, particularly preferably 150 to 170 N / m. Since the web after peeling is in a high residual solvent state, stretching in the MD direction can be performed by maintaining the same tension as the peeling tension. As the web dries and the residual solvent amount decreases, the draw ratio in the MD direction decreases.
- the draw ratio in the MD direction can be calculated from the rotation speed of the belt support and the tenter operation speed.
- a drying method (referred to as a tenter method), among them, a tenter method using clips and a pin tenter method using pins are preferably used.
- stretching in the TD direction stretching in the width direction of the film at a stretching speed of 250 to 500% / min is preferable from the viewpoint of improving the flatness of the film.
- the stretching speed is 250% / min or more, the planarity is improved and the film can be processed at a high speed, which is preferable from the viewpoint of production aptitude, and if it is within 500% / min, the film is broken. Can be processed without any problem.
- a preferable stretching speed is in the range of 300 to 400% / min.
- the stretching speed is defined by the following formula 1.
- the retardation film of the present invention is represented by the following formulas (i) and (ii), the retardation value Ro in the in-plane direction of the retardation film is in the range of 45 to 60 nm, and the retardation in the film thickness direction.
- a value Rth within the range of 110 to 140 nm is preferable from the viewpoint of improving visibility such as viewing angle and contrast when the VA liquid crystal display device is provided.
- the retardation film can be adjusted within the range of the retardation value by stretching while adjusting the stretching ratio at least in the TD direction.
- n x represents a refractive index in the direction x in which the refractive index is maximized in the plane direction of the film.
- n y in-plane direction of the film, the refractive index in the direction y perpendicular to the direction x.
- nz represents the refractive index in the thickness direction z of the film.
- d represents the thickness (nm) of the film.
- the knurling process can be formed by pressing a heated embossing roller. Fine embossing is formed on the embossing roller, and by pressing the embossing roller, unevenness can be formed on the film and the end can be made bulky.
- the height of the knurling at both ends of the width of the retardation film of the present invention is preferably 4 to 20 ⁇ m and the width is 5 to 20 mm.
- the knurling process is preferably provided after the drying in the film forming process and before winding.
- Winding step This is a step of winding as a film after the residual solvent amount in the web is 2% by mass or less, and the film having good dimensional stability by making the residual solvent amount 0.4% by mass or less. Can be obtained.
- a generally used method may be used, and there are a constant torque method, a constant tension method, a taper tension method, a program tension control method with a constant internal stress, and the like.
- the retardation film of the present invention preferably has a haze of less than 1%, more preferably less than 0.5%. By setting the haze to less than 1%, there is an advantage that the transparency of the film becomes higher and it becomes easier to use as a film for optical applications.
- the equilibrium water content at 25 ° C. and 60% relative humidity is preferably 4% or less, more preferably 3% or less.
- the equilibrium moisture content is preferable to easily cope with a change in humidity and to hardly change the optical characteristics and dimensions.
- the retardation film of the present invention is preferably long, specifically, preferably has a length of about 100 to 10,000 m, and is wound up in a roll shape.
- the width of the retardation film of the present invention is preferably 1 m or more, more preferably 1.4 m or more, and particularly preferably 1.4 to 4 m.
- the film thickness is preferably in the range of 10 to 36 ⁇ m from the viewpoint of thinning the display device and productivity. If the film thickness is 10 ⁇ m or more, a certain level of film strength and retardation can be expressed. If the film thickness is 36 ⁇ m or less, the film has a desired retardation and can be applied to make the polarizing plate and the display device thinner. Preferably, it is in the range of 20 to 36 ⁇ m.
- the retardation film of this invention can be used for a polarizing plate and a liquid crystal display device provided with the same.
- the retardation film of the present invention is preferably a film serving as both a polarizing plate protective film and a retardation film. In that case, it is not necessary to prepare a retardation film separate from the polarizing plate protective film. Therefore, the thickness of the liquid crystal display device can be reduced and the manufacturing process can be simplified.
- the polarizing plate has a polarizer and a polarizing plate protective film bonded to one or both surfaces of the polarizer.
- a polarizer is an element that allows only light of a plane of polarization in a certain direction to pass through.
- a typical polarizer is a polyvinyl alcohol polarizing film, which is dichroic with a polyvinyl alcohol film dyed with iodine. There are dyed dyes.
- the polarizer is obtained by forming a polyvinyl alcohol aqueous solution into a film and dyeing it by uniaxial stretching or dyeing or uniaxially stretching the dye, and then preferably performing a durability treatment with a boron compound.
- the thickness of the polarizer is preferably in the range of 5 to 30 ⁇ m, particularly preferably in the range of 10 to 20 ⁇ m.
- the polarizing plate of the present invention can be produced by a general method.
- the surface to be attached to the polarizer of the retardation film of the present invention is subjected to alkali saponification treatment.
- the retardation film of the present invention is bonded to at least one surface of a polarizer produced by immersion and stretching in an iodine solution, using a completely saponified polyvinyl alcohol aqueous solution.
- the retardation film of the present invention and the polarizer are usually bonded after the saponification treatment is performed by immersing the retardation film of the present invention in a saponification solution.
- the saponification solution is 2 mol / L sodium hydroxide solution.
- the retardation film using only the DAC is Since it was hydrophilic, it was eluted in the saponification solution and easily contaminated the saponification solution.
- the retardation film of the present invention uses CAP or CAB having a relatively hydrophobic property in combination with DAC, for example, even if the retardation film of the present invention is immersed in a saponification solution for a long time, it becomes a saponification solution of DAC. Of the saponification, thus improving the saponification suitability.
- Another conventional polarizing plate protective film may be bonded to the other surface of the polarizer.
- Examples of conventional polarizing plate protective films include commercially available cellulose ester films (for example, Konica Minoltack KC8UX, KC5UX, KC8UCR3, KC8UCR4, KC8UCR5, KC8UY, KC6UY, KC4UY, KC4UE, KC8UE-HA-C KC8UXW-RHA-C, KC8UXW-RHA-NC, KC4UXW-RHA-NC, Konica Minolta, Fujitac T40UZ, Fujitac T60UZ, Fujitac T80UZ, Fujitac TD80UL, Fujitac TD40UL Fujitac T25TJ, Fujitac T40TJ, Fujitac R02, Fujitac R06, Fujitac R032, Fuji Click r033, or produced by Fujifilm Corp., etc.) and the like.
- the liquid crystal display device of the present invention includes a polarizing plate including the retardation film of the present invention.
- the polarizing film disposed in at least one of the liquid crystal cells includes the retardation film of the present invention; the film on the liquid crystal cell side of the polarizing plate is preferably the retardation film of the present invention.
- a polarizing plate is bonded to one or both surfaces of the liquid crystal cell via an adhesive layer.
- the direction of bonding of the polarizing plate in the VA mode liquid crystal display device can be performed with reference to JP-A-2005-234431.
- the polarizing plate protective film used on the surface side of the liquid crystal display device of the present invention preferably has an antireflection layer, an antistatic layer, an antifouling layer, and a backcoat layer. .
- the retardation film and polarizing plate of the present invention can be used for liquid crystal display devices of various drive systems such as STN, TN, OCB, HAN, VA (MVA, PVA), IPS, OCB.
- the retardation film of the present invention is suitably used for a VA (MVA, PVA) mode type liquid crystal display device and improves visibility.
- VA MVA, PVA
- the VA liquid crystal display device of the present invention is excellent in various visibility.
- Example 1 ⁇ Production of retardation film> [Production of Retardation Film 101] A retardation film 101 was produced according to the following method.
- in-line mixer Toray static in-tube mixer Hi-Mixer, SWJ
- the obtained dope was uniformly cast on a stainless steel band support using a belt casting apparatus under the conditions of a dope liquid temperature of 35 ° C. and a width of 1.95 m and a final film thickness of 33 ⁇ m. .
- the organic solvent in the obtained dope film was evaporated until the residual solvent amount reached 100% by mass to form a web, and then the web was peeled from the stainless steel band support.
- the obtained web was further pre-dried at 110 ° C. for 5 minutes so that the residual solvent amount was 10% by mass, and the web was then increased by a factor of 1.2 to the original width in the TD direction at 160 ° C. Stretched.
- the stretching speed was 300% / min.
- the drying temperature was 130 ° C. and the transport tension was 100 N / m.
- the obtained film was slit to 2.0 m width, 10 mm wide and 5 ⁇ m knurled at both ends of the film, wound on a core of 15.24 cm in inner diameter with an initial tension of 220 N / m and a final tension of 110 N / m.
- a retardation film 101 having a thickness of 4000 m and a dry film thickness of 33 ⁇ m was obtained.
- a retardation film 102 was produced in the same manner except that 4 parts by mass of a compound having a structure represented by the general formula (1) which is a retardation increasing agent: pyrazole 3 was added. .
- retardation film 103 Preparation of retardation film 103
- a retardation film 103 was produced in the same manner except that 2.5 and a weight average molecular weight of 270,000 were used.
- retardation film 104 In the production of the retardation film 102, a retardation film 104 was produced in the same manner except that triacetylcellulose (acetyl group substitution degree 2.98, weight average molecular weight 270,000) was used instead of diacetylserose.
- triacetylcellulose acetyl group substitution degree 2.98, weight average molecular weight 270,000
- Retardation value measurement In-plane retardation value Ro and thickness direction retardation value Rth are obtained by arbitrarily cutting 10 sample films from the retardation film, and using an automatic birefringence meter Axoscan (Axo Scan). Using a Mueller Matrix Polarimeter (manufactured by Axometrics), three-dimensional refractive index measurement is performed at a wavelength of 590 nm in an environment of 23 ° C. and 55% RH, and the obtained average refractive indexes nx, ny, and nz Obtained by substituting into (i) and (ii).
- n x represents a refractive index in the direction x in which the refractive index is maximized in the plane direction of the film.
- n y in-plane direction of the film, the refractive index in the direction y perpendicular to the direction x.
- nz represents the refractive index in the thickness direction z of the film.
- d represents the thickness (nm) of the film.
- Brittleness evaluation ⁇ Cutting property: Brittleness alternative evaluation in manufacturing process> The optical film sample was torn using a light load tear tester (manufactured by Toyo Seiki Co., Ltd.) and evaluated visually by the following criteria.
- ⁇ Saponification process> Saponification process 2M-KOH 55 ° C. 30 seconds Water washing process Water 30 ° C. 45 seconds Neutralization process 10% HCl 30 ° C. 45 seconds Water washing process Water 30 ° C. 45 seconds ⁇ White foreign substance of saponification solution> ⁇ : No white foreign matter in the saponification liquid or coloring of the saponification liquid can be confirmed. ⁇ : White foreign matter in the saponification liquid or coloring of the saponification liquid can be confirmed slightly, but reattachment to the film cannot be confirmed. ⁇ : White foreign matter can be confirmed in the saponification solution, but reattachment to the film cannot be confirmed.
- Ro and Rth were measured in a state where the retardation film was sandwiched between two slide glasses, and these were designated as Ro 1 and Rth 1 .
- Ro fluctuation suppression rate (%) (( ⁇ Ro of reference film) ⁇ ( ⁇ Ro of each sample film)) / ( ⁇ Ro of reference film) ⁇ 100
- Rth fluctuation suppression rate (%) (( ⁇ Rth of reference film) ⁇ ( ⁇ Rth of each sample film)) / ( ⁇ Rth of reference film) ⁇ 100
- the retardation value fluctuation suppression effect was evaluated as a fluctuation suppression rate (%) obtained by the following formula.
- ⁇ Both Ro fluctuation rate suppression rate and Rth fluctuation suppression rate are 70% or more.
- ⁇ Ro fluctuation rate suppression rate and Rth fluctuation suppression rate are both 50% or more and less than 70%.
- ⁇ Ro fluctuation rate suppression rate and Rth fluctuation suppression rate.
- X Ro fluctuation rate suppression rate and Rth fluctuation suppression rate are both less than 20%.
- the films 113 to 116 are inferior in brittleness, saponification suitability, and R value fluctuation, and it is clear that a comprehensive retardation film is not obtained.
- Example 2 [Production of retardation film 201]
- a retardation film 201 was produced in the same manner except that the dope was prepared with the following main dope composition.
- Table 2 shows the configuration and evaluation results of the retardation film.
- retardation films 202, 204, 206, 208, and 210 to 221 using various retardation increasing agents in the constitution of the present invention reproduce Example 1 and are brittle and saponified with respect to the comparative example. It can be seen that aptitude and R value fluctuation are excellent overall. Among them, the retardation films 213 and 214 using a nitrogen-containing heterocyclic compound having a pyrazole ring as a retardation increasing agent were excellent in brittleness, saponification suitability and R value fluctuation.
- Example 3 Preparation of retardation film 301
- a retardation film 301 was produced in the same manner except that the dope was prepared with the following main dope composition.
- Table 3 shows the configuration and evaluation results of the retardation film.
- the retardation films 302 to 307 having the configuration of the present invention reproduce Example 1 and are generally excellent in brittleness, saponification suitability, and R value fluctuation compared to the comparative example.
- Example 4 [Production of Retardation Film 401]
- a retardation film 401 was produced in the same manner except that the dope was prepared with the following main dope composition.
- Table 4 shows the structure and evaluation results of the retardation film.
- the retardation film of the constitution of the present invention reproduces Example 1 and is comprehensively excellent in brittleness, saponification suitability and R value fluctuation.
- the retardation films 402 to 407 and 410 to 415 in which the substitution degree of propionyl group and butyryl group of the resin B are in the range of 0.5 to 2.2 have brittleness, saponification suitability, and R value fluctuation. The result was excellent.
- Example 5 [Production of Retardation Film 501]
- a retardation film 501 was produced in the same manner except that the dope was prepared with the following main dope composition and the film thickness was 9 ⁇ m.
- a polarizing plate and a VA type liquid crystal display device were produced by the following procedure.
- each retardation film produced above was subjected to alkali saponification treatment. It was immersed in a 1.5 mol / L aqueous sodium hydroxide solution at 55 ° C. for 2 minutes, washed in a water bath at room temperature, and neutralized with 0.1 N sulfuric acid at 30 ° C. Again, it was washed in a water bath at room temperature and further dried with hot air at 100 ° C.
- a roll-shaped polyvinyl alcohol film having a thickness of 80 ⁇ m was continuously stretched 5 times in an iodine aqueous solution and dried to obtain a polarizer 1 having a thickness of 20 ⁇ m.
- a polarizer 1 having a thickness of 20 ⁇ m.
- the polarizing plates 501 to 506 are bonded to each other so that the saponified surfaces are on the polarizer side with the polarizer sandwiched therebetween, and the retardation films, the polarizer 1 and the KC6UA are bonded in this order. Obtained. At this time, the retardation films were stuck so that the slow axis of each retardation film and the slow axis of KC6UA were orthogonal to the absorption axis of the polarizer.
- the polarizing plate is bonded so that the surface of the retardation film is on the liquid crystal cell side and the absorption axis is directed in the same direction as the polarizing plate previously bonded. Then, liquid crystal display devices 501 to 506 corresponding to the polarizing plates 501 to 506 were produced, respectively.
- the contrast ratio was measured in a dark room at a temperature of 23 ° C. and a relative humidity of 55%.
- the azimuth angle of 45 ° represents an azimuth rotated 45 ° counterclockwise when the long side of the display screen is 0 ° in the plane of the display screen.
- the polar angle of 60 ° represents a direction inclined by 60 ° with respect to the normal line when the normal direction of the display screen is 0 °. The higher the contrast ratio, the higher the contrast and the better.
- Contrast ratio is 60 or more ⁇ : Contrast ratio is 55 or more and less than 60 ⁇ : Contrast ratio is 50 or more and less than 55 ⁇ : Contrast ratio is less than 50 Retardation film
- Table 5 The structure and the above evaluation results are shown in Table 5 below.
- the retardation films 502 to 505 having the constitution of the present invention and having a film thickness in the range of 10 to 36 ⁇ m reproduce Example 1, and are comprehensively excellent in brittleness, saponification suitability, and R value fluctuation. I understand that
- the polarizing plate and the liquid crystal display device using the retardation film having the structure of the present invention within the thickness range have a high retardation value despite being a retardation film that is a thin film. It can be seen that a polarizing plate and a VA liquid crystal display device excellent in visibility can be provided.
- the retardation film of the present invention is a cellulose ester-based retardation film provided in a VA liquid crystal display device, which is a thin film and has a high retardation value, and is resistant to retardation value fluctuation under high humidity. And is suitable for a polarizing plate and a liquid crystal display device.
Abstract
Description
前記2種類のセルロースエステルが、アセチル基置換度が2.40~2.60の範囲内であるセルロースアセテート(樹脂A)と、総アシル基置換度が2.40~2.60の範囲内で、炭素数3~6のアシル基を有するセルロースエステル(樹脂B)であり、かつ当該樹脂Aと樹脂Bとを質量比率で樹脂A:樹脂B=1:9~9:1の範囲内で含有することを特徴とする位相差フィルム。 1. A retardation film containing at least two cellulose esters and a retardation increasing agent,
The two types of cellulose esters are cellulose acetate (resin A) having an acetyl group substitution degree in the range of 2.40 to 2.60, and a total acyl group substitution degree in the range of 2.40 to 2.60. And a cellulose ester (resin B) having an acyl group having 3 to 6 carbon atoms, and containing the resin A and the resin B in a mass ratio of resin A: resin B = 1: 9 to 9: 1 A retardation film characterized by comprising:
5.膜厚が、10~36μmの範囲内であることを特徴とする第1項から第4項までのいずれか一項に記載の位相差フィルム。
5. 5. The retardation film according to any one of
本発明の位相差フィルムは、少なくとも2種類のセルロースエステルとリターデーション上昇剤とを含有する位相差フィルムであって、前記2種類のセルロースエステルが、アセチル基置換度が2.40~2.60の範囲内であるセルロースアセテート(樹脂A)と、総アシル基置換度が2.40~2.60の範囲内で、炭素数3~6のアシル基を有するセルロースエステル(樹脂B)であり、かつ当該樹脂Aと樹脂Bとを質量比率で樹脂A:樹脂B=1:9~9:1の範囲内で含有することを特徴とする。 << Outline of retardation film of the present invention >>
The retardation film of the present invention is a retardation film containing at least two types of cellulose esters and a retardation increasing agent, and the two types of cellulose esters have a degree of acetyl group substitution of 2.40 to 2.60. Cellulose acetate (resin A) having a total acyl group substitution degree in the range of 2.40 to 2.60 and having an acyl group of 3 to 6 carbon atoms (resin B), The resin A and the resin B are contained in a mass ratio of resin A: resin B = 1: 9 to 9: 1.
〔セルロースアセテート(樹脂A)〕
本発明に係る樹脂Aは、アセチル基置換度が2.40~2.60の範囲内であるセルロースアセテートである。 ≪Cellulose ester≫
[Cellulose acetate (resin A)]
The resin A according to the present invention is a cellulose acetate having an acetyl group substitution degree in the range of 2.40 to 2.60.
カラム: Shodex K806、K805、K803G(昭和電工(株)製を3本接続して使用した)
カラム温度:25℃
試料濃度: 0.1質量%
検出器: RI Model 504(GLサイエンス社製)
ポンプ: L6000(日立製作所(株)製)
流量: 1.0ml/min
校正曲線: 標準ポリスチレンSTK standard ポリスチレン(東ソー(株)製)Mw=500~1000000の13サンプルによる校正曲線を使用した。13サンプルは、ほぼ等間隔に用いる。 Solvent: Methylene chloride Column: Shodex K806, K805, K803G (Used by connecting three Showa Denko Co., Ltd.)
Column temperature: 25 ° C
Sample concentration: 0.1% by mass
Detector: RI Model 504 (manufactured by GL Sciences)
Pump: L6000 (manufactured by Hitachi, Ltd.)
Flow rate: 1.0ml / min
Calibration curve: Standard polystyrene STK standard polystyrene (manufactured by Tosoh Corp.) Mw = 500 to 1,000,000 13 calibration curves were used. Thirteen samples are used at approximately equal intervals.
本発明の位相差フィルムは、樹脂Bとして、総アシル基置換度が2.40~2.60の範囲内で、炭素数3~6のアシル基を有するセルロースエステルを含有する。 [Cellulose ester (resin B)]
The retardation film of the present invention contains, as the resin B, a cellulose ester having an acyl group having 3 to 6 carbon atoms and a total acyl group substitution degree in the range of 2.40 to 2.60.
本願でいうリターデーション上昇剤とは、セルロースエステル100質量部に対して当該化合物を3質量部含有した位相差フィルムの厚さ方向の位相差値Rth(波長590nm測定)が、未添加の位相差フィルムと比べて1.1倍以上の値を示す機能を有する化合物をいう。 ≪Retardation raising agent≫
The retardation increasing agent as used herein refers to a retardation value Rth (wavelength 590 nm measurement) in a thickness direction of a retardation film containing 3 parts by mass of the compound with respect to 100 parts by mass of a cellulose ester, and an unadded retardation. The compound which has a function which shows a value 1.1 times or more compared with a film.
本発明に係るリターデーション上昇剤は、下記一般式(1)で表される構造を有する含窒素複素環化合物であることが好ましい。 [Nitrogen-containing heterocyclic compounds]
The retardation increasing agent according to the present invention is preferably a nitrogen-containing heterocyclic compound having a structure represented by the following general formula (1).
一般式(1)で表される構造を有する化合物は、一般式(2)で表される構造を有する化合物であることが好ましい。 <Compound having a structure represented by the general formula (2)>
The compound having a structure represented by the general formula (1) is preferably a compound having a structure represented by the general formula (2).
mが小さい方がセルロースアセテートとの相溶性に優れるため、mは0~2の整数であることが好ましく、0~1の整数であることがより好ましい。 (In the formula, A 1 , A 2 , T 1 , T 2 , L 1 , L 2 , L 3 and L 4 are respectively A 1 , A 2 , T 1 , T 2 , L in the general formula (1). 1, L 2, L 3 and .A 3 and T 3 L 4 as synonymous, the .L 5 and L 6 represent the same group as a 1 and T 1, respectively, in the general formula (1), the general And represents the same group as L 1 in Formula (1), m represents an integer of 0 to 4.)
A smaller m is more compatible with cellulose acetate, and therefore m is preferably an integer from 0 to 2, more preferably an integer from 0 to 1.
一般式(1)で表される構造を有する化合物は、下記一般式(1.1)で表される構造を有するトリアゾール化合物であることが好ましい。 <Compound having structure represented by general formula (1.1)>
The compound having a structure represented by the general formula (1) is preferably a triazole compound having a structure represented by the following general formula (1.1).
さらに、上記一般式(1.1)で表される構造を有するトリアゾール化合物は、下記一般式(1.2)で表される構造を有するトリアゾール化合物であることが好ましい。 (Wherein, A 1, B, L 1 and L 2, .k representing the A 1, B, the same group as L 1 and L 2 in formula (1) represents an integer of 1-4 T 1 represents a 1,2,4-triazole ring.)
Furthermore, the triazole compound having a structure represented by the general formula (1.1) is preferably a triazole compound having a structure represented by the following general formula (1.2).
前記一般式(1)、(2)、(1.1)又は(1.2)で表される構造を有する化合物は、水和物、溶媒和物若しくは塩を形成してもよい。なお、本発明において、水和物は有機溶媒を含んでいてもよく、また溶媒和物は水を含んでいてもよい。即ち、「水和物」及び「溶媒和物」には、水と有機溶媒のいずれも含む混合溶媒和物が含まれる。塩としては、無機又は有機酸で形成された酸付加塩が含まれる。無機酸の例として、ハロゲン化水素酸(塩酸、臭化水素酸など)、硫酸、リン酸などが含まれ、またこれらに限定されない。また、有機酸の例には、酢酸、トリフルオロ酢酸、プロピオン酸、酪酸、シュウ酸、クエン酸、安息香酸、アルキルスルホン酸(メタンスルホン酸など)、アリルスルホン酸(ベンゼンスルホン酸、4-トルエンスルホン酸、1,5-ナフタレンジスルホン酸など)などが挙げられ、またこれらに限定されない。これらのうち好ましくは、塩酸塩、酢酸塩、プロピオン酸塩、酪酸塩である。 (In the formula, R 10 represents a hydrogen atom, an alkyl group or an alkoxy group. P represents an integer of 1 to 5. * represents a bonding position with a benzene ring. T 1 represents a 1,2,4-triazole ring. Represents.)
The compound having the structure represented by the general formula (1), (2), (1.1) or (1.2) may form a hydrate, a solvate or a salt. In the present invention, the hydrate may contain an organic solvent, and the solvate may contain water. That is, “hydrate” and “solvate” include mixed solvates containing both water and organic solvents. Salts include acid addition salts formed with inorganic or organic acids. Examples of inorganic acids include, but are not limited to, hydrohalic acids (hydrochloric acid, hydrobromic acid, etc.), sulfuric acid, phosphoric acid, and the like. Examples of organic acids include acetic acid, trifluoroacetic acid, propionic acid, butyric acid, oxalic acid, citric acid, benzoic acid, alkylsulfonic acid (methanesulfonic acid, etc.), allylsulfonic acid (benzenesulfonic acid, 4-toluene) Sulfonic acid, 1,5-naphthalenedisulfonic acid, and the like), but are not limited thereto. Of these, hydrochloride, acetate, propionate and butyrate are preferable.
Ar1及びAr2で表される芳香族炭化水素環又は芳香族複素環は、それぞれ一般式(1)で挙げた5員若しくは6員の芳香族炭化水素環又は芳香族複素環であることが好ましい。また、Ar1及びAr2の置換基としては、前記一般式(1)で表される構造を有する化合物で示したのと同様な置換基が挙げられる。
The aromatic hydrocarbon ring or aromatic heterocyclic ring represented by Ar 1 and Ar 2 may be the 5-membered or 6-membered aromatic hydrocarbon ring or aromatic heterocyclic ring mentioned in the general formula (1), respectively. preferable. Examples of the substituent for Ar 1 and Ar 2 include the same substituents as those shown for the compound having the structure represented by the general formula (1).
本発明に係る前記一般式(1)~(3)で表される構造を有する化合物は、適宜量を調整して位相差フィルムに含有することができるが、添加量としては位相差フィルム中に、0.1~10質量%含むことが好ましく、特に、1~5質量%含むことが好ましく、2~5質量%含むことが特に好ましい。添加量はセルロースアセテートの種類、当該化合物の種類によってことなるものであるが、本発明の位相差フィルムが所望の位相差値を示す添加量によって最適値を決定することができる。この範囲内であれば、本発明の位相差フィルムの機械強度を損なうことなく、環境湿度の変化に依存したリターデーションの変動を低減することができる。 <About the method of using the compound having the structure represented by the general formulas (1) to (3)>
The compound having the structure represented by the general formulas (1) to (3) according to the present invention can be contained in the retardation film by adjusting the amount as appropriate. 0.1 to 10% by mass, preferably 1 to 5% by mass, particularly preferably 2 to 5% by mass. The amount of addition varies depending on the type of cellulose acetate and the type of the compound, but the optimum value can be determined by the amount of addition that the retardation film of the present invention exhibits a desired retardation value. If it is in this range, the fluctuation | variation of the retardation depending on the change of environmental humidity can be reduced, without impairing the mechanical strength of the retardation film of this invention.
本発明の位相差フィルムは、その他の添加剤を含有することも好ましく、その例には、可塑剤、酸化防止剤、紫外線吸収剤、光安定剤、帯電防止剤、及び剥離剤などが挙げられる。より効果的に用いられる化合物は、好ましくは可塑剤を含有することであり、中でも以下説明する糖エステル、又はジカルボン酸とジオールを反応させて得られる繰り返し単位を含む重縮合エステルを用いることが、セルロースエステルとの相溶性に優れ、高湿度下における水分の出入りを制御して位相差値変動を低減し、あわせてケン化液のフィルムへの浸透を制御してケン化適性を向上する観点から、好ましい。 ≪Other additives≫
The retardation film of the present invention preferably contains other additives, and examples thereof include a plasticizer, an antioxidant, an ultraviolet absorber, a light stabilizer, an antistatic agent, and a release agent. . The compound used more effectively is preferably containing a plasticizer, and among them, a sugar ester described below, or a polycondensed ester containing a repeating unit obtained by reacting a dicarboxylic acid and a diol is used, From the viewpoint of excellent compatibility with cellulose ester, reducing the fluctuation of the retardation value by controlling the moisture in and out at high humidity, and also improving the saponification suitability by controlling the penetration of the saponification liquid into the film ,preferable.
〈糖エステル〉
本発明に係る糖エステルとしては、ピラノース環又はフラノース環の少なくとも1種を1個以上12個以下有しその構造のOH基の全て若しくは一部をエステル化した糖エステルであることが好ましい。本発明に係る糖エステルは加水分解防止の目的においても添加されることが好ましい。 [Plasticizer]
<Sugar ester>
The sugar ester according to the present invention is preferably a sugar ester in which at least one pyranose ring or furanose ring is 1 to 12 and all or part of the OH groups in the structure are esterified. The sugar ester according to the present invention is preferably added for the purpose of preventing hydrolysis.
(HO)m-G-(O-C(=O)-R2)n
上記一般式(A)において、Gは、単糖類又は二糖類の残基を表し、R2は、脂肪族基又は芳香族基を表し、mは、単糖類又は二糖類の残基に直接結合しているヒドロキシ基の数の合計であり、nは、単糖類又は二糖類の残基に直接結合している-(O-C(=O)-R2)基の数の合計であり、3≦m+n≦8であり、n≠0である。 Formula (A)
(HO) m -G- (OC (= O) -R 2 ) n
In the general formula (A), G represents a monosaccharide or disaccharide residue, R 2 represents an aliphatic group or an aromatic group, and m is directly bonded to the monosaccharide or disaccharide residue. N is the total number of — (O—C (═O) —R 2 ) groups directly bonded to the monosaccharide or disaccharide residue, 3 ≦ m + n ≦ 8, and n ≠ 0.
以下に、本発明に好適に用いることのできる糖エステルの合成の一例を示す。 <Synthesis Example: Synthesis Example of Sugar Ester Represented by Formula (A)>
Below, an example of the synthesis | combination of the sugar ester which can be used suitably for this invention is shown.
本発明の位相差フィルムに好ましい可塑剤として、ジカルボン酸とジオールを反応させて得られる繰り返し単位を含む重縮合エステルが挙げられる。 <Polycondensed ester>
A preferable plasticizer for the retardation film of the present invention includes a polycondensed ester containing a repeating unit obtained by reacting a dicarboxylic acid and a diol.
一般式(5) C-(A-G)n-A-C
一般式(4)及び(5)のAは、炭素原子数3~20(好ましくは4~12)のアルキレンジカルボン酸から誘導される2価の基、炭素原子数4~20(好ましくは4~12)のアルケニレンジカルボン酸から誘導される2価の基、又は炭素原子数8~20(好ましくは8~12)のアリールジカルボン酸から誘導される2価の基を表す。 Formula (4) B- (GA) n -GB
Formula (5) C- (AG) n -AC
A in the general formulas (4) and (5) is a divalent group derived from an alkylene dicarboxylic acid having 3 to 20 carbon atoms (preferably 4 to 12 carbon atoms), and has 4 to 20 carbon atoms (preferably 4 to 4 carbon atoms). 12) a divalent group derived from an alkenylene dicarboxylic acid or a divalent group derived from an aryl dicarboxylic acid having 8 to 20 carbon atoms (preferably 8 to 12).
P-2:コハク酸/フタル酸/エタンジオール/(1/1/2 モル比)からなる縮合物(重量平均分子量2500)の両末端のアセチルエステル化体
P-3:グルタル酸/イソフタル酸/1,3-プロパンジオール(1/1/2 モル比)からなる縮合物(重量平均分子量1300)の両末端のアセチルエステル化体
P-4: コハク酸/グルタル酸/アジピン酸/テレフタル酸/イソフタル酸/エタンジオール/1,2-プロパンジオール(1/1/1/1/1/3/2 モル比)からなる縮合物(数平均分子量3000)の両末端のプロピルエステル化体
P-5: コハク酸/フタル酸/エタンジオール/(1/1/2 モル比)からなる縮合物(重量平均分子量2100)の両末端のブチルエステル化体
P-6: アジピン酸/テレフタル酸/1,2-プロパンジオール(1/1/2 モル比)からなる縮合物(数平均分子量2500)の両末端の2-エチルヘキシルエステル化体
P-7: コハク酸/テレフタル酸/ポリ(平均重合度5)プロピレンエーテルグリコール/1,2-プロパンジオール(2/1/1/2モル比)からなる縮合物(重量平均分子量3500)の両末端の2-エチルヘキシルエステル化体
P-8:アジピン酸/フタル酸/1,2-プロパンジオール(3/1/3 モル比)からなる縮合物(重量平均分子量490)の両末端が安息香酸エステル化体
当該重縮合エステルの添加量は、セルロースエステルに対して0.1~20質量%の範囲で添加することが好ましく、1~15質量%の範囲で添加することがより好ましい。 P-1: acetyl esterified product of both ends of a condensate (weight average molecular weight 950) comprising adipic acid / phthalic acid / ethanediol (1/1/2 molar ratio) P-2: succinic acid / phthalic acid / ethane Acetyl esterified compound at both ends of a condensate (weight average molecular weight 2500) consisting of diol / (1/1/2 molar ratio) P-3: glutaric acid / isophthalic acid / 1,3-propanediol (1/1 / Acetyl esterified product at both ends of a condensate (weight average molecular weight 1300) consisting of 2 mole ratio) P-4: Succinic acid / glutaric acid / adipic acid / terephthalic acid / isophthalic acid / ethanediol / 1,2-propanediol Propyl ester of both ends of a condensate (number average molecular weight 3000) consisting of (1/1/1/1/1/3/2 molar ratio) P-5: Succinic acid / phthalic acid / ethane Butyl esterified product at both ends of a condensate (weight average molecular weight 2100) consisting of diol / (1/1/2 molar ratio) P-6: adipic acid / terephthalic acid / 1,2-propanediol (1/1 / 2-ethylhexyl esterified product of both ends of a condensate (number average molecular weight 2500) consisting of 2 mole ratio P-7: Succinic acid / terephthalic acid / poly (average polymerization degree 5) propylene ether glycol / 1,2-propane 2-ethylhexyl esterified product of both ends of a condensate (weight average molecular weight 3500) comprising a diol (2/1/1/2 molar ratio) P-8: adipic acid / phthalic acid / 1,2-propanediol (3 / 1/3 molar ratio) of the condensate (weight average molecular weight 490) at both ends is a benzoate ester. The amount of the polycondensation ester added to the cellulose ester Preferably added in an amount of 0.1 to 20 wt% Te, it is more preferably in the range of 1 to 15 wt%.
また、他の可塑剤の例としては、多価アルコールエステル、多価カルボン酸エステル(フタル酸エステルを含む)、グリコレート化合物、及び脂肪酸エステルやリン酸エステルなどが挙げられる。これらは、単独で用いても、2種類以上を組み合わせて用いてもよい。 <Other plasticizers>
Examples of other plasticizers include polyhydric alcohol esters, polyhydric carboxylic acid esters (including phthalic acid esters), glycolate compounds, and fatty acid esters and phosphoric acid esters. These may be used alone or in combination of two or more.
酸化防止剤は劣化防止剤ともいわれる。高湿高温の状態に液晶画像表示装置などがおかれた場合には、位相差フィルムの劣化が起こる場合がある。 <Antioxidant>
Antioxidants are also referred to as deterioration inhibitors. When a liquid crystal image display device or the like is placed in a high humidity and high temperature state, the retardation film may be deteriorated.
本発明の位相差フィルムは、紫外線吸収機能を付与することを目的として、紫外線吸収剤を含有することができる。 <Ultraviolet absorber>
The retardation film of the present invention can contain an ultraviolet absorber for the purpose of imparting an ultraviolet absorbing function.
本発明の位相差フィルムは、表面の滑り性を高めるため、必要に応じて微粒子(マット剤)をさらに含有してもよい。 <Fine particles (matting agent)>
The retardation film of the present invention may further contain fine particles (matting agent) as necessary in order to enhance the slipperiness of the surface.
本発明の位相差フィルムの製造方法としては、通常のインフレーション法、T-ダイ法、カレンダー法、切削法、流延法、エマルジョン法、ホットプレス法等の製造法が使用できるが、着色抑制、異物欠点の抑制、ダイラインなどの光学欠点の抑制などの観点から製膜方法は、溶液流延製膜法と溶融流延製膜法が選択でき、特に溶液流延製膜法であることが、均一で平滑な表面を得ることができる観点から好ましい。 ≪Method for producing retardation film≫
As the method for producing the retardation film of the present invention, the usual inflation method, T-die method, calendar method, cutting method, casting method, emulsion method, hot press method and the like can be used. From the viewpoint of suppression of foreign matter defects, suppression of optical defects such as die lines, etc., a film casting method can be selected from a solution casting film forming method and a melt casting film forming method, and in particular, a solution casting film forming method, It is preferable from the viewpoint that a uniform and smooth surface can be obtained.
セルロースエステルに対する良溶媒を主とする有機溶媒に、溶解釜中で当該セルロースエステル、場合によって、本発明に係るリターデーション上昇剤、糖エステル、重縮合エステル、又はその他の化合物を撹拌しながら溶解しドープを形成する工程、又は当該セルロースエステル溶液に、前記リターデーション上昇剤、糖エステル、重縮合エステル又はその他の化合物溶液を混合して主溶解液であるドープを形成する工程である。 (1) Dissolution process The organic ester mainly composed of a good solvent for the cellulose ester, the cellulose ester in a dissolution vessel, and in some cases, the retardation increasing agent, sugar ester, polycondensation ester, or other compound according to the present invention. In the step of dissolving with stirring to form a dope, or in the step of forming a dope which is a main solution by mixing the retardation increasing agent, sugar ester, polycondensation ester or other compound solution with the cellulose ester solution. is there.
(2-1)ドープの流延
ドープを、送液ポンプ(例えば、加圧型定量ギヤポンプ)を通して加圧ダイ30に送液し、無限に移送する無端の金属支持体31、例えば、ステンレスベルト、又は回転する金属ドラム等の金属支持体上の流延位置に、加圧ダイスリットからドープを流延する工程である。 (2) Casting step (2-1) Dope casting An
ウェブ(流延用支持体上にドープを流延し、形成されたドープ膜をウェブという。)を流延用支持体上で加熱し、溶媒を蒸発させる工程である。 (3) Solvent evaporation step The web (the dope is cast on the casting support and the formed dope film is referred to as a web) is heated on the casting support to evaporate the solvent.
金属支持体上で溶媒が蒸発したウェブを、剥離位置で剥離する工程である。剥離されたウェブはフィルムとして次工程に送られる。 (4) Peeling process It is the process of peeling the web which the solvent evaporated on the metal support body in a peeling position. The peeled web is sent to the next process as a film.
残留溶媒量(%)=(ウェブの加熱処理前質量-ウェブの加熱処理後質量)/(ウェブの加熱処理後質量)×100
なお、残留溶媒量を測定する際の加熱処理とは、115℃で1時間の加熱処理を行うことを表す。 Formula (Z)
Residual solvent amount (%) = (mass before web heat treatment−mass after web heat treatment) / (mass after web heat treatment) × 100
Note that the heat treatment for measuring the residual solvent amount represents performing heat treatment at 115 ° C. for 1 hour.
乾燥工程は予備乾燥工程、本乾燥工程に分けて行うこともできる。 (5) Drying and stretching step The drying step can be divided into a preliminary drying step and a main drying step.
金属支持体から剥離して得られたウェブを乾燥させる。ウェブの乾燥は、ウェブを、上下に配置した多数のローラーにより搬送しながら乾燥させてもよいし、テンター乾燥機のようにウェブの両端部をクリップで固定して搬送しながら乾燥させてもよい。 <Preliminary drying process>
The web obtained by peeling from the metal support is dried. The web may be dried while being conveyed by a large number of rollers arranged above and below, or may be dried while being conveyed while fixing both ends of the web with clips like a tenter dryer. .
本発明の位相差フィルムは、延伸処理することでフィルム内の分子の配向を制御することができ、目標とする位相差値Ro、Rthを得ることができる。 <Extension process>
The retardation film of the present invention can be subjected to stretching treatment to control the molecular orientation in the film, and target retardation values Ro and Rth can be obtained.
・流延方向に延伸→幅手方向に延伸→流延方向に延伸→流延方向に延伸
・幅手方向に延伸→幅手方向に延伸→流延方向に延伸→流延方向に延伸
また、同時二軸延伸には、一方向に延伸し、もう一方を、張力を緩和して収縮させる場合も含まれる。 Thus, for example, the following stretching steps are possible:
-Stretch in the casting direction-> Stretch in the width direction-> Stretch in the casting direction-> Stretch in the casting direction-Stretch in the width direction-> Stretch in the width direction-> Stretch in the casting direction-> Stretch in the casting direction Simultaneous biaxial stretching includes stretching in one direction and contracting the other while relaxing the tension.
(式1において、d1は延伸後のセルロースエステルフィルムの前記延伸方向の幅寸法であり、d2は延伸前のセルロースエステルフィルムの前記延伸方向の幅寸法であり、tは延伸に要する時間(min)である。)
本発明の位相差フィルムはリターデーション上昇剤を含有し、かつ延伸することにより必然的にリターデーションを有する。面内位相差値Ro、及び厚さ方向の位相差値Rthは自動複屈折率計アクソスキャン(Axo Scan Mueller Matrix Polarimeter:アクソメトリックス社製)を用いて、23℃・55%RHの環境下、590nmの波長において、三次元屈折率測定を行い、得られた屈折率nx、ny、nzから算出することができる。
(In
The retardation film of the present invention contains a retardation increasing agent and necessarily has retardation by stretching. In-plane retardation value Ro and thickness direction retardation value Rth were measured using an automatic birefringence meter Axoscan (Axo Scan Mueller Matrix Polarimeter: manufactured by Axometrics) under an environment of 23 ° C. and 55% RH. A three-dimensional refractive index measurement is performed at a wavelength of 590 nm, and the refractive indexes nx, ny, and nz obtained can be calculated.
式(ii):Rth={(nx+ny)/2-nz}×d(nm)
〔式(i)及び式(ii)において、nxは、フィルムの面内方向において屈折率が最大になる方向xにおける屈折率を表す。nyは、フィルムの面内方向において、前記方向xと直交する方向yにおける屈折率を表す。nzは、フィルムの厚さ方向zにおける屈折率を表す。dは、フィルムの厚さ(nm)を表す。〕
〈ナーリング加工〉
所定の熱処理又は冷却処理の後、巻取り前にスリッターを設けて端部を切り落とすことが良好な巻姿を得るため好ましい。更に、幅手両端部にはナーリング加工をすることが好ましい。 Formula (i): Ro = (n x −n y ) × d (nm)
Formula (ii): Rth = {(n x + n y ) / 2−n z } × d (nm)
In [Equation (i) and Formula (ii), n x represents a refractive index in the direction x in which the refractive index is maximized in the plane direction of the film. n y, in-plane direction of the film, the refractive index in the direction y perpendicular to the direction x. nz represents the refractive index in the thickness direction z of the film. d represents the thickness (nm) of the film. ]
<Knurling>
After a predetermined heat treatment or cooling treatment, it is preferable to provide a slitter and cut off the end portion before winding to obtain a good winding shape. Furthermore, it is preferable to knurling both ends of the width.
ウェブ中の残留溶媒量が2質量%以下となってからフィルムとして巻取る工程であり、残留溶媒量を0.4質量%以下にすることにより寸法安定性の良好なフィルムを得ることができる。 (6) Winding step This is a step of winding as a film after the residual solvent amount in the web is 2% by mass or less, and the film having good dimensional stability by making the residual solvent amount 0.4% by mass or less. Can be obtained.
〈ヘイズ〉
本発明の位相差フィルムは、ヘイズが1%未満であることが好ましく、0.5%未満であることがより好ましい。ヘイズを1%未満とすることにより、フィルムの透明性がより高くなり、光学用途のフィルムとしてより用いやすくなるという利点がある。 ≪Physical properties of retardation film≫
<Haze>
The retardation film of the present invention preferably has a haze of less than 1%, more preferably less than 0.5%. By setting the haze to less than 1%, there is an advantage that the transparency of the film becomes higher and it becomes easier to use as a film for optical applications.
本発明の位相差フィルムは、25℃、相対湿度60%における平衡含水率が4%以下であることが好ましく、3%以下であることがより好ましい。平衡含水率を4%以下とすることにより、湿度変化に対応しやすく、光学特性や寸法がより変化しにくく好ましい。 <Equilibrium moisture content>
In the retardation film of the present invention, the equilibrium water content at 25 ° C. and 60% relative humidity is preferably 4% or less, more preferably 3% or less. By setting the equilibrium moisture content to 4% or less, it is preferable to easily cope with a change in humidity and to hardly change the optical characteristics and dimensions.
本発明の位相差フィルムは、長尺であることが好ましく、具体的には、100~10000m程度の長さであることが好ましく、ロール状に巻き取られる。また、本発明の位相差フィルムの幅は1m以上であることが好ましく、更に好ましくは1.4m以上であり、特に1.4~4mであることが好ましい。 <Film length, width, film thickness>
The retardation film of the present invention is preferably long, specifically, preferably has a length of about 100 to 10,000 m, and is wound up in a roll shape. The width of the retardation film of the present invention is preferably 1 m or more, more preferably 1.4 m or more, and particularly preferably 1.4 to 4 m.
本発明の位相差フィルムは、偏光板及びそれを具備する液晶表示装置に使用することができる。本発明の位相差フィルムは、偏光板保護フィルムと位相差フィルムとを兼ねたフィルムとされることが好ましい。その場合には、偏光板保護フィルムとは別個の位相差フィルムを用意する必要がない。そのため、液晶表示装置の厚さを薄くでき、製造プロセスを簡略化することができる。 ≪Polarizing plate≫
The retardation film of this invention can be used for a polarizing plate and a liquid crystal display device provided with the same. The retardation film of the present invention is preferably a film serving as both a polarizing plate protective film and a retardation film. In that case, it is not necessary to prepare a retardation film separate from the polarizing plate protective film. Therefore, the thickness of the liquid crystal display device can be reduced and the manufacturing process can be simplified.
本発明の液晶表示装置は、本発明の位相差フィルムを含む偏光板を具備する。具体的には、液晶セルの少なくとも一方に配置された偏光板に、本発明の位相差フィルムが含まれ;当該偏光板の液晶セル側のフィルムが、本発明の位相差フィルムであることが好ましい。 ≪Liquid crystal display device≫
The liquid crystal display device of the present invention includes a polarizing plate including the retardation film of the present invention. Specifically, the polarizing film disposed in at least one of the liquid crystal cells includes the retardation film of the present invention; the film on the liquid crystal cell side of the polarizing plate is preferably the retardation film of the present invention. .
<位相差フィルムの作製>
〔位相差フィルム101の作製〕
下記の方法に従って、位相差フィルム101を作製した。 Example 1
<Production of retardation film>
[Production of Retardation Film 101]
A retardation film 101 was produced according to the following method.
10質量部のアエロジルR812(日本アエロジル社製、一次平均粒子径:7nm、見掛け比重50g/L)と、90質量部のエタノールとをディゾルバーで30分間撹拌混合した後、高圧分散機であるマントンゴーリンを用いて分散させて、微粒子分散液を調製した。 (Preparation of fine particle dispersion)
10 parts by weight Aerosil R812 (manufactured by Nippon Aerosil Co., Ltd., primary average particle size: 7 nm, apparent specific gravity 50 g / L) and 90 parts by weight of ethanol were stirred and mixed with a dissolver for 30 minutes, and then high pressure disperser Manton Gorin Was used to prepare a fine particle dispersion.
100質量部のジクロロメタンに、36質量部の前記作製した微粒子分散希釈液を撹拌しながら加えて30分間さらに撹拌した後、6質量部のジアセチルセルロース(アセチル基置換度2.50、重量平均分子量27万)を撹拌しながら加えて60分間さらに撹拌した。得られた溶液を、日本精線(株)製ファインメットNFで濾過して、インライン添加液を得た。濾材は、公称濾過精度20μmのものを用いた。 (Preparation of inline additive solution)
To 100 parts by mass of dichloromethane, 36 parts by mass of the prepared fine particle dispersion diluted liquid was added with stirring and further stirred for 30 minutes, and then 6 parts by mass of diacetyl cellulose (acetyl group substitution degree 2.50, weight average molecular weight 27). Was added with stirring and further stirred for 60 minutes. The obtained solution was filtered with Finemet NF manufactured by Nippon Seisen Co., Ltd. to obtain an in-line additive solution. The filter medium having a nominal filtration accuracy of 20 μm was used.
下記成分を密閉容器に投入し、加熱及び撹拌しながら完全に溶解させた。得られた溶液をリーフディスクフィルターを装着した濾過器にて、温度50℃で濾過して、主ドープを得た。濾材は、公称濾過精度20μmのものを用いた。 (Preparation of dope)
The following components were put into a sealed container and completely dissolved with heating and stirring. The obtained solution was filtered at a temperature of 50 ° C. with a filter equipped with a leaf disk filter to obtain a main dope. The filter medium having a nominal filtration accuracy of 20 μm was used.
ジアセチルセルロース(アセチル基置換度:2.50、重量平均分子量2
7万) 100質量部
可塑剤:糖エステル1;BzSc(ベンジルスクロース:化11に記載の
化合物a1~a4の混合物)、平均エステル置換度=5.5 12質量部
ジクロロメタン 430質量部
メタノール 11質量部
100質量部の主ドープ1と、2.5質量部のインライン添加液とを、インラインミキサー(東レ静止型管内混合機 Hi-Mixer、SWJ)で十分に混合して、ドープを得た。 <Composition of main dope>
Diacetylcellulose (acetyl group substitution degree: 2.50, weight average
70,000) 100 parts by mass Plasticizer:
得られたドープを、ベルト流延装置を用いてステンレスバンド支持体上に、ドープの液温度35℃、幅1.95mの条件で、最終膜厚が33μmとなる条件で均一に流延させた。ステンレスバンド支持体上で、得られたドープ膜中の有機溶媒を、残留溶媒量が100質量%になるまで蒸発させてウェブを形成した後、ステンレスバンド支持体からウェブを剥離した。得られたウェブを、110℃でさらに5分予備乾燥させて残留溶媒量を10質量%にした後、ウェブをテンターで、160℃の条件でTD方向の元幅に対して1.2倍に延伸した。延伸速度は300%/minの速度で延伸した。 (Film forming process)
The obtained dope was uniformly cast on a stainless steel band support using a belt casting apparatus under the conditions of a dope liquid temperature of 35 ° C. and a width of 1.95 m and a final film thickness of 33 μm. . On the stainless steel band support, the organic solvent in the obtained dope film was evaporated until the residual solvent amount reached 100% by mass to form a web, and then the web was peeled from the stainless steel band support. The obtained web was further pre-dried at 110 ° C. for 5 minutes so that the residual solvent amount was 10% by mass, and the web was then increased by a factor of 1.2 to the original width in the TD direction at 160 ° C. Stretched. The stretching speed was 300% / min.
上記位相差フィルム101の作製において、リターデーション上昇剤である一般式(1)で表される構造を有する化合物:ピラゾール3を4質量部加えた以外は同様にして、位相差フィルム102を作製した。 [Production of Retardation Film 102]
In the production of the retardation film 101, a retardation film 102 was produced in the same manner except that 4 parts by mass of a compound having a structure represented by the general formula (1) which is a retardation increasing agent:
位相差フィルム102の作製において、ジアセチルセロースの代わりに、セルロースアセテートプロピオネート(アセチル基(Ac基)置換度1.5、プロピオニル基(Pr基)置換度1.0、総アシル基置換度2.5、重量平均分子量27万)を用いた以外は同様にして、位相差フィルム103を作製した。 [Preparation of retardation film 103]
In the preparation of the retardation film 102, cellulose acetate propionate (acetyl group (Ac group) substitution degree 1.5, propionyl group (Pr group) substitution degree 1.0, total acyl group substitution degree instead of diacetylserose A retardation film 103 was produced in the same manner except that 2.5 and a weight average molecular weight of 270,000 were used.
位相差フィルム102の作製において、ジアセチルセロースの代わりに、トリアセチルセルロース(アセチル基置換度2.98、重量平均分子量27万)を用いた以外は同様にして、位相差フィルム104を作製した。 [Preparation of retardation film 104]
In the production of the retardation film 102, a retardation film 104 was produced in the same manner except that triacetylcellulose (acetyl group substitution degree 2.98, weight average molecular weight 270,000) was used instead of diacetylserose.
位相差フィルム102の作製において、ドープの調製を下記主ドープの組成にした以外は同様にして、位相差フィルム105を作製した。 [Production of Retardation Film 105]
In the production of the retardation film 102, a retardation film 105 was produced in the same manner except that the dope was prepared with the following main dope composition.
〈主ドープの組成〉
ジアセチルセルロース(アセチル基置換度:2.50、重量平均分子量2
7万) 50質量部
セルロースアセテートプロピオネート(アセチル基置換度1.5、プロピ
オニル基置換度1.0、総アシル基置換度2.5、重量平均分子量27万)
50質量部
リターデーション上昇剤:一般式(1)で表される構造を有する化合物
:ピラゾール3 4質量部
可塑剤:糖エステル1;BzSc(ベンジルスクロース:化11に記載の
化合物a1~a4の混合物)、平均エステル置換度=5.5 12質量部
ジクロロメタン 430質量部
メタノール 11質量部
〔位相差フィルム106~116の作製〕
位相差フィルム105の作製において、樹脂A:表1記載のアセチル基置換度を有するジアセチルセルロース(重量平均分子量はいずれも27万に調整)、樹脂B:表1記載のアセチル基置換度、プロピオニル基置換度及びブチリル基(Bt基)置換度を有するセルロースアセテートプロピオネート及びセルロースアセテートブチレート(重量平均分子量はいずれも27万に調整)を用いた以外は同様にして、位相差フィルム106~116を作製した。 (Preparation of dope)
<Composition of main dope>
Diacetylcellulose (acetyl group substitution degree: 2.50, weight average
70,000) 50 parts by mass Cellulose acetate propionate (acetyl group substitution degree 1.5, propionyl group substitution degree 1.0, total acyl group substitution degree 2.5, weight average molecular weight 270,000)
50 parts by mass Retardation increasing agent: Compound having structure represented by general formula (1):
In the production of the retardation film 105, resin A: diacetyl cellulose having a degree of acetyl group substitution described in Table 1 (weight average molecular weight is adjusted to 270,000), resin B: degree of acetyl group substitution described in Table 1, propionyl group Retardation films 106 to 116 are the same except that cellulose acetate propionate having a substitution degree and a butyryl group (Bt group) substitution degree and cellulose acetate butyrate (both weight average molecular weights are adjusted to 270,000) are used. Was made.
作製した位相差フィルム101~116について以下の評価を実施した。 << Evaluation of retardation film >>
The following evaluations were performed on the produced retardation films 101 to 116.
面内位相差値Ro、及び厚さ方向の位相差値Rthは、位相差フィルムより任意に10点の試料フィルムを切り出し、自動複屈折率計アクソスキャン(Axo Scan Mueller Matrix Polarimeter:アクソメトリックス社製)を用いて、23℃・55%RHの環境下、590nmの波長において、三次元屈折率測定を行い、得られた平均屈折率nx、ny、nzを下記式(i)及び(ii)に代入して求めた。 (1) Retardation value measurement In-plane retardation value Ro and thickness direction retardation value Rth are obtained by arbitrarily cutting 10 sample films from the retardation film, and using an automatic birefringence meter Axoscan (Axo Scan). Using a Mueller Matrix Polarimeter (manufactured by Axometrics), three-dimensional refractive index measurement is performed at a wavelength of 590 nm in an environment of 23 ° C. and 55% RH, and the obtained average refractive indexes nx, ny, and nz Obtained by substituting into (i) and (ii).
式(ii):Rth={(nx+ny)/2-nz}×d(nm)
〔式(i)及び式(ii)において、nxは、フィルムの面内方向において屈折率が最大になる方向xにおける屈折率を表す。nyは、フィルムの面内方向において、前記方向xと直交する方向yにおける屈折率を表す。nzは、フィルムの厚さ方向zにおける屈折率を表す。dは、フィルムの厚さ(nm)を表す。〕
(2)脆性評価
〈カッティング性:製造工程での脆性代替評価〉
軽荷重引き裂き試験機(東洋精機社製)を用いて光学フィルム試料を引き裂き、目視により以下の判断基準で評価した。 Formula (i): Ro = (n x −n y ) × d (nm)
Formula (ii): Rth = {(n x + n y ) / 2−n z } × d (nm)
In [Equation (i) and Formula (ii), n x represents a refractive index in the direction x in which the refractive index is maximized in the plane direction of the film. n y, in-plane direction of the film, the refractive index in the direction y perpendicular to the direction x. nz represents the refractive index in the thickness direction z of the film. d represents the thickness (nm) of the film. ]
(2) Brittleness evaluation <Cutting property: Brittleness alternative evaluation in manufacturing process>
The optical film sample was torn using a light load tear tester (manufactured by Toyo Seiki Co., Ltd.) and evaluated visually by the following criteria.
○:引き裂き面に微かにバリがあるが、真っ直ぐに裂けている
△:引き裂き面にバリがあるが、真っ直ぐに裂けている
×:引き裂き面にバリがかなりあり、真っ直ぐに裂けていない
(3)ケン化処理適性
アルカリケン化処理は、2m幅の位相差フィルムを下記条件にて120時間連続アルカリケン化処理した後、ケン化液をサンプリングし目視確認した。白色異物が確認された場合は、ケン化後フィルムの目視確認も行った。 ◎: The tear surface is very smooth and is torn straight ○: The tear surface has slight burrs but is torn straight △: The tear surface has burrs but is torn straight × : There are considerable burrs on the tear surface, and it is not torn straight. (3) Suitability for saponification treatment In alkali saponification treatment, a 2 m wide retardation film is subjected to alkaline saponification treatment for 120 hours under the following conditions, followed by saponification. The liquid was sampled and visually confirmed. When white foreign matter was confirmed, visual confirmation of the film after saponification was also performed.
ケン化工程 2M-KOH 55℃ 30秒
水洗工程 水 30℃ 45秒
中和工程 10質量%HCl 30℃ 45秒
水洗工程 水 30℃ 45秒
〈ケン化液の白色異物〉
◎:ケン化液中に白色異物、やケン化液の着色は確認できない
○:ケン化液中に白色異物、やケン化液の着色は僅かに確認できるが、フィルムへの再付着は確認できない
△:ケン化液中に白色異物は確認できるが、フィルムへの再付着は確認できない
×:ケン化液中に大量の白色異物が確認でき、フィルムへの再付着も起こっている
(4)湿度変動によるリターデーション値変動(表中、R値変動と略記)
〈水浸漬によるリターデーション値の測定〉
下記のようにして、湿度変動によるリターデーション値変動の測定を行った。なお、下記の操作は全て、温度23℃、相対湿度55%の環境下で行った。 <Saponification process>
Saponification process 2M-KOH 55 ° C. 30 seconds Water
◎: No white foreign matter in the saponification liquid or coloring of the saponification liquid can be confirmed. ○: White foreign matter in the saponification liquid or coloring of the saponification liquid can be confirmed slightly, but reattachment to the film cannot be confirmed. Δ: White foreign matter can be confirmed in the saponification solution, but reattachment to the film cannot be confirmed. ×: A large amount of white foreign matter can be confirmed in the saponification solution, and reattachment to the film also occurs. (4) Humidity Retardation value fluctuation due to fluctuations (abbreviated as R value fluctuation in the table)
<Measurement of retardation value by water immersion>
The retardation value variation due to humidity variation was measured as follows. The following operations were all performed in an environment of a temperature of 23 ° C. and a relative humidity of 55%.
ΔRth=|Rth1-Rth2|
次に、リターデーション値変動抑制効果を以下の式で求められる変動抑制率(%)として評価した。 ΔRo = | Ro 1 −
ΔRth = | Rth 1 −Rth 2 |
Next, the retardation value fluctuation suppression effect was evaluated as a fluctuation suppression rate (%) obtained by the following formula.
Rth変動抑制率(%)=((基準フィルムのΔRth)-(各サンプルフィルムのΔRth))/(基準フィルムのΔRth)×100
リターデーション値変動抑制効果を以下の式で求められる変動抑制率(%)として評価した。 Ro fluctuation suppression rate (%) = ((ΔRo of reference film) − (ΔRo of each sample film)) / (ΔRo of reference film) × 100
Rth fluctuation suppression rate (%) = ((ΔRth of reference film) − (ΔRth of each sample film)) / (ΔRth of reference film) × 100
The retardation value fluctuation suppression effect was evaluated as a fluctuation suppression rate (%) obtained by the following formula.
○:Ro変動率抑制率及びRth変動抑制率が共に50%以上、70%未満
△:Ro変動率抑制率及びRth変動抑制率が共に20%以上、50%未満
×:Ro変動率抑制率及びRth変動抑制率が共に20%未満
位相差フィルムの構成及び上記評価結果を、下記表1に示す。 ◎: Both Ro fluctuation rate suppression rate and Rth fluctuation suppression rate are 70% or more. ○: Ro fluctuation rate suppression rate and Rth fluctuation suppression rate are both 50% or more and less than 70%. Δ: Ro fluctuation rate suppression rate and Rth fluctuation suppression rate. Are both 20% or more and less than 50%. X: Ro fluctuation rate suppression rate and Rth fluctuation suppression rate are both less than 20%. The structure of the retardation film and the evaluation results are shown in Table 1 below.
〔位相差フィルム201の作製〕
実施例1の位相差フィルム101の作製において、ドープの調製を下記主ドープの組成にした以外は同様にして、位相差フィルム201を作製した。 Example 2
[Production of retardation film 201]
In the production of the retardation film 101 of Example 1, a retardation film 201 was produced in the same manner except that the dope was prepared with the following main dope composition.
〈主ドープの組成〉
ジアセチルセルロース(アセチル基置換度:2.50、重量平均分子量2
7万) 100質量部
表2記載のリターデーション上昇剤(一般式(1)で表される構造を有
する化合物:トリアゾール1) 4質量部
可塑剤:糖エステル1;BzSc(ベンジルスクロース:化11に記載
の化合物a1~a4の混合物)、平均エステル置換度=5.5 12質量部
ジクロロメタン 430質量部
メタノール 11質量部
〔位相差フィルム202の作製〕
位相差フィルム201の作製において、ドープの調製を下記主ドープの組成にした以外は同様にして、位相差フィルム202を作製した。 (Preparation of dope)
<Composition of main dope>
Diacetylcellulose (acetyl group substitution degree: 2.50, weight average
70,000) 100 parts by mass Retardation increasing agent described in Table 2 (compound having structure represented by general formula (1): triazole 1) 4 parts by mass plasticizer:
In the production of the retardation film 201, a retardation film 202 was produced in the same manner except that the dope was prepared with the following main dope composition.
〈主ドープの組成〉
ジアセチルセルロース(アセチル基置換度:2.50、重量平均分子量2
7万) 50質量部
セルロースアセテートプロピオネート(アセチル基置換度1.5、プロピ
オニル基置換度1.0、総アシル基置換度2.5、重量平均分子量27万)
50質量部
表2記載のリターデーション上昇剤(一般式(1)で表される構造を有
する化合物:トリアゾール1) 4質量部
可塑剤:糖エステル1;BzSc(ベンジルスクロース:化11に記載
の化合物a1~a4の混合物)、平均エステル置換度=5.5 12質量部
ジクロロメタン 430質量部
メタノール 11質量部
〔位相差フィルム203~221の作製〕
位相差フィルム201及び位相差フィルム202の作製において、表2に記載の樹脂A、樹脂B及び本発明に係るリターデーション上昇剤をそれぞれ用いた以外は同様にして、位相差フィルム203~221を作製した。なおリターデーション上昇剤として、一般式(1)で表される構造を有する化合物以外に、特開2006-113239号公報段落〔0143〕~〔0179〕に記載の1,3,5-トリアジン系化合物、及び特開2012-214682号公報段落〔0118〕~〔0133〕記載のピリミジン系化合物として、下記化合物1及び化合物2を用いた。 (Preparation of dope)
<Composition of main dope>
Diacetylcellulose (acetyl group substitution degree: 2.50, weight average
70,000) 50 parts by mass Cellulose acetate propionate (acetyl group substitution degree 1.5, propionyl group substitution degree 1.0, total acyl group substitution degree 2.5, weight average molecular weight 270,000)
50 parts by mass Retardation increasing agent described in Table 2 (compound having structure represented by general formula (1): triazole 1) 4 parts by mass Plasticizer:
In the production of the phase difference film 201 and the phase difference film 202, the phase difference films 203 to 221 were produced in the same manner except that the resin A, resin B and the retardation increasing agent according to the present invention shown in Table 2 were used. did. In addition to the compound having the structure represented by the general formula (1) as the retardation increasing agent, 1,3,5-triazine compounds described in paragraphs [0143] to [0179] of JP-A-2006-113239 The following
〔位相差フィルム301の作製〕
実施例1の位相差フィルム105の作製において、ドープの調製を下記主ドープの組成にした以外は同様にして、位相差フィルム301を作製した。 Example 3
[Preparation of retardation film 301]
In the production of the retardation film 105 of Example 1, a retardation film 301 was produced in the same manner except that the dope was prepared with the following main dope composition.
〈主ドープの組成〉
ジアセチルセルロース(アセチル基置換度:2.50、重量平均分子量2
7万) 5質量部
セルロースアセテートプロピオネート(アセチル基置換度1.5、プロピ
オニル基置換度1.0、総アシル基置換度2.5、重量平均分子量27万)
95質量部
リターデーション上昇剤:一般式(1)で表される構造を有する化合物
:ピラゾール3 4質量部
可塑剤:糖エステル1;BzSc(ベンジルスクロース:化11に記載
の化合物a1~a4の混合物)、平均エステル置換度=5.5 12質量部
ジクロロメタン 430質量部
メタノール 11質量部
〔位相差フィルム302~308の作製〕
位相差フィルム301の作製において、樹脂A:ジアセチルセルロース及び樹脂B:セルロースアセテートプロピオネートの混合比率を表3記載のように変化させた以外は同様にして、位相差フィルム302~308を作製した。 (Preparation of dope)
<Composition of main dope>
Diacetylcellulose (acetyl group substitution degree: 2.50, weight average
70,000) 5 parts by mass Cellulose acetate propionate (acetyl group substitution degree 1.5, propionyl group substitution degree 1.0, total acyl group substitution degree 2.5, weight average molecular weight 270,000)
95 parts by mass Retardation increasing agent: Compound having the structure represented by the general formula (1):
In the production of the retardation film 301, retardation films 302 to 308 were produced in the same manner except that the mixing ratio of resin A: diacetyl cellulose and resin B: cellulose acetate propionate was changed as shown in Table 3. .
〔位相差フィルム401の作製〕
実施例1の位相差フィルム105の作製において、ドープの調製を下記主ドープの組成にした以外は同様にして、位相差フィルム401を作製した。 Example 4
[Production of Retardation Film 401]
In the production of the retardation film 105 of Example 1, a retardation film 401 was produced in the same manner except that the dope was prepared with the following main dope composition.
〈主ドープの組成〉
ジアセチルセルロース(アセチル基置換度:2.50、重量平均分子量2
7万) 50質量部
セルロースアセテートプロピオネート(アセチル基置換度0.1、プロ
ピオニル基置換度2.5、総アシル基置換度2.6、重量平均分子量27
万) 50質量部
リターデーション上昇剤:一般式(1)で表される構造を有する化合物
:ピラゾール3 4質量部
可塑剤:糖エステル1;BzSc(ベンジルスクロース:化11に記載
の化合物a1~a4の混合物)、平均エステル置換度=5.5 12質量部
ジクロロメタン 430質量部
メタノール 11質量部
〔位相差フィルム402~416の作製〕
位相差フィルム401の作製において、樹脂Bとして表4記載のアセチル基置換度及びプロピオニル基置換度を有するセルロースアセテートプロピオネート(いずれも重量平均分子量27万)、又は表4記載のアセチル基置換度及びブチリル基置換度を有するセルロースアセテートブチレート(いずれも重量平均分子量27万)にそれぞれ代えた以外は同様にして位相差フィルム402~416を作製した。 (Preparation of dope)
<Composition of main dope>
Diacetylcellulose (acetyl group substitution degree: 2.50, weight average
50,000 parts by weight Cellulose acetate propionate (acetyl group substitution degree 0.1, propionyl group substitution degree 2.5, total acyl group substitution degree 2.6, weight average molecular weight 27
50 parts by mass Retardation increasing agent: Compound having structure represented by general formula (1):
In the production of the retardation film 401, as the resin B, cellulose acetate propionate having a degree of acetyl group substitution and propionyl group substitution described in Table 4 (both having a weight average molecular weight of 270,000), or a degree of acetyl group substitution described in Table 4 Retardation films 402 to 416 were prepared in the same manner except that each was replaced with cellulose acetate butyrate having a butyryl group substitution degree (all with a weight average molecular weight of 270,000).
位相差フィルム404の作製において、ドープの調製を下記主ドープの組成にした以外は同様にして、位相差フィルム417を作製した。 [Production of Retardation Film 417]
In the production of the retardation film 404, a retardation film 417 was produced in the same manner except that the dope was prepared with the following main dope composition.
〈主ドープの組成〉
ジアセチルセルロース(アセチル基置換度:2.50、重量平均分子量2
7万) 50質量部
セルロースアセテートプロピオネート(アセチル基置換度1.0、プロ
ピオニル基置換度1.5、総アシル基置換度2.5、重量平均分子量27
万) 50質量部
リターデーション上昇剤:一般式(1)で表される構造を有する化合物
:ピラゾール3 4質量部
可塑剤:一般式(4)で表される構造を有する重縮合エステル:P-8
10質量部
ジクロロメタン 430質量部
メタノール 11質量部
〔位相差フィルム418の作製〕
位相差フィルム404の作製において、ドープの調製を下記主ドープの組成にした以外は同様にして、位相差フィルム418を作製した。 (Preparation of dope)
<Composition of main dope>
Diacetylcellulose (acetyl group substitution degree: 2.50, weight average
70 parts by weight Cellulose acetate propionate (acetyl group substitution degree 1.0, propionyl group substitution degree 1.5, total acyl group substitution degree 2.5, weight average molecular weight 27
50 parts by weight Retardation increasing agent: Compound having structure represented by general formula (1): 4 parts by weight of
10 parts by mass Dichloromethane 430 parts by
In the production of the retardation film 404, a retardation film 418 was produced in the same manner except that the dope was prepared with the following main dope composition.
〈主ドープの組成〉
ジアセチルセルロース(アセチル基置換度:2.50、重量平均分子量2
7万) 50質量部
セルロースアセテートプロピオネート(アセチル基置換度1.0、プロピ
オニル基置換度1.5、総アシル基置換度2.5、重量平均分子量27万
) 50質量部
リターデーション上昇剤:一般式(1)で表される構造を有する化合物
:ピラゾール3 4質量部
可塑剤:糖エステル1;BzSc(ベンジルスクロース:化11に記載
の化合物a1~a4の混合物)、平均エステル置換度=5.5 12質量部
ジクロロメタン 430質量部
メタノール 11質量部
〔位相差フィルム419~421の作製〕
位相差フィルム418の作製において、糖エステル1を下記糖エステル2~4に代えた以外は同様にして、位相差フィルム419~421を作製した。 (Preparation of dope)
<Composition of main dope>
Diacetylcellulose (acetyl group substitution degree: 2.50, weight average
70,000) 50 parts by weight Cellulose acetate propionate (acetyl group substitution degree 1.0, propionyl group substitution degree 1.5, total acyl group substitution degree 2.5, weight average molecular weight 270,000) 50 parts by weight Retardation increasing agent : Compound having a structure represented by the general formula (1): 4 parts by mass of
In the production of the retardation film 418, retardation films 419 to 421 were produced in the same manner except that the
糖エステル3:BzSc(ベンジルスクロース:化11に記載の化合物c1~c4の混合物)、平均エステル置換度=6.1
糖エステル4:BzSc(ベンジルスクロース:化11に記載の化合物e1~e4の混合物)、平均エステル置換度=5.7
〔位相差フィルム422の作製〕
位相差フィルム404の作製において、ドープの調製を下記主ドープの組成にした以外は同様にして、位相差フィルム422を作製した。 Sugar ester 2: BzSc (benzyl sucrose: mixture of compounds b1 to b4 described in Chemical formula 11), average degree of ester substitution = 5.8
Sugar ester 3: BzSc (benzyl sucrose: mixture of compounds c1 to c4 described in Chemical formula 11), average degree of ester substitution = 6.1
Sugar ester 4: BzSc (benzyl sucrose: mixture of compounds e1 to e4 described in Chemical formula 11), average degree of ester substitution = 5.7
[Production of Retardation Film 422]
In the production of the retardation film 404, a retardation film 422 was produced in the same manner except that the dope was prepared with the following main dope composition.
〈主ドープの組成〉
ジアセチルセルロース(アセチル基置換度:2.50、重量平均分子量2
7万) 50質量部
セルロースアセテートプロピオネート(アセチル基置換度1.0、プロ
ピオニル基置換度1.5、総アシル基置換度2.5、重量平均分子量27
万) 50質量部
リターデーション上昇剤:一般式(1)で表される構造を有する化合物
:ピラゾール3 4質量部
可塑剤:トリメチロールプロパントリベンゾエート 10質量部
ジクロロメタン 430質量部
メタノール 11質量部
作製した位相差フィルムを用いて、実施例1と同様な評価を行った。 (Preparation of dope)
<Composition of main dope>
Diacetylcellulose (acetyl group substitution degree: 2.50, weight average
70 parts by weight Cellulose acetate propionate (acetyl group substitution degree 1.0, propionyl group substitution degree 1.5, total acyl group substitution degree 2.5, weight average molecular weight 27
50 parts by weight Retardation increasing agent: Compound having the structure represented by the general formula (1): 4 parts by weight of
〔位相差フィルム501の作製〕
実施例4の位相差フィルム418の作製において、ドープの調製を下記主ドープの組成にし、膜厚を9μmにした以外は同様にして、位相差フィルム501を作製した。 Example 5
[Production of Retardation Film 501]
In the production of the retardation film 418 of Example 4, a retardation film 501 was produced in the same manner except that the dope was prepared with the following main dope composition and the film thickness was 9 μm.
〈主ドープの組成〉
ジアセチルセルロース(アセチル基置換度:2.50、重量平均分子量2
7万) 50質量部
セルロースアセテートプロピオネート(アセチル基置換度1.0、プロ
ピオニル基置換度1.5、総アシル基置換度2.5、重量平均分子量27
万) 50質量部
リターデーション上昇剤:一般式(1)で表される構造を有する化合物
:ピラゾール3 4質量部
可塑剤:一般式(4)で表される構造を有する重縮合エステル:P-8
5質量部
可塑剤:糖エステル1;BzSc(ベンジルスクロース:化11に記載
の化合物a1~a4の混合物)、平均エステル置換度=5.5 7質量部
ジクロロメタン 430質量部
メタノール 11質量部
〔位相差フィルム502の~506作製〕
位相差フィルム501の作製において、膜厚を10μm、20μm、30μm、36μm及び40μmに変化させた以外は同様にして、位相差フィルム501~506を作製した。 (Preparation of dope)
<Composition of main dope>
Diacetylcellulose (acetyl group substitution degree: 2.50, weight average
70 parts by weight Cellulose acetate propionate (acetyl group substitution degree 1.0, propionyl group substitution degree 1.5, total acyl group substitution degree 2.5, weight average molecular weight 27
50 parts by weight Retardation increasing agent: Compound having structure represented by general formula (1): 4 parts by weight of
5 parts by mass Plasticizer:
In the production of the retardation film 501, retardation films 501 to 506 were produced in the same manner except that the film thickness was changed to 10 μm, 20 μm, 30 μm, 36 μm, and 40 μm.
上記で作製した各位相差フィルムの表面をアルカリケン化処理した。1.5モル/Lの水酸化ナトリウム水溶液に55℃で2分間浸漬し、室温の水洗浴槽中で洗浄し、30℃で0.1規定の硫酸を用いて中和した。再度、室温の水洗浴槽中で洗浄し、さらに100℃の温風で乾燥した。 [Production of Polarizing Plates 501 to 506]
The surface of each retardation film produced above was subjected to alkali saponification treatment. It was immersed in a 1.5 mol / L aqueous sodium hydroxide solution at 55 ° C. for 2 minutes, washed in a water bath at room temperature, and neutralized with 0.1 N sulfuric acid at 30 ° C. Again, it was washed in a water bath at room temperature and further dried with hot air at 100 ° C.
〔液晶表示装置501~506の作製〕
SONY製40型ディスプレイBRAVIA X1のあらかじめ貼合されていた両面の偏光板を剥がして、上記作製した偏光板501~506をそれぞれ液晶セルのガラス面の両面に、アクリル系粘着剤を用いて貼合した。 <Evaluation of visibility of liquid crystal display device>
[Production of liquid crystal display devices 501 to 506]
Strip the polarizing plates on both sides of the Sony 40-inch display BRAVIA X1 previously bonded, and then paste the polarizing plates 501 to 506 prepared above on both sides of the glass surface of the liquid crystal cell using an acrylic adhesive. did.
液晶表示装置に白画像を表示させたときの、表示画面の方位角45°方向、極角60°方向におけるXYZ表示系のY値を、ELDIM社製 製品名「EZ Contrast160D」により測定した。同様に、液晶表示装置に黒画像を表示させたときの、表示画面の方位角45°方向、極角60°方向におけるXYZ表示系のY値を測定した。そして、白画像におけるY値(YW)と、黒画像におけるY値(YB)とから、斜め方向のコントラスト比「YW/YB」を算出した。コントラスト比の測定は、温度23℃、相対湿度55%の暗室内にて行った。なお、方位角45°とは、表示画面の面内で、表示画面の長辺を0°としたときに反時計周りに45°回転させた方位を表す。極角60°とは、表示画面の法線方向を0°としたときに、法線に対して60°傾斜した方向を表す。コントラスト比が高いほど、コントラストが高く好ましい。 [Visibility: Evaluation of contrast]
When a white image was displayed on the liquid crystal display device, the Y value of the XYZ display system in the azimuth angle 45 ° direction and polar angle 60 ° direction of the display screen was measured by a product name “EZ Contrast 160D” manufactured by ELDIM. Similarly, the Y value of the XYZ display system in the azimuth angle 45 ° direction and polar angle 60 ° direction of the display screen when displaying a black image on the liquid crystal display device was measured. Then, the contrast ratio “YW / YB” in the oblique direction was calculated from the Y value (YW) in the white image and the Y value (YB) in the black image. The contrast ratio was measured in a dark room at a temperature of 23 ° C. and a relative humidity of 55%. The azimuth angle of 45 ° represents an azimuth rotated 45 ° counterclockwise when the long side of the display screen is 0 ° in the plane of the display screen. The polar angle of 60 ° represents a direction inclined by 60 ° with respect to the normal line when the normal direction of the display screen is 0 °. The higher the contrast ratio, the higher the contrast and the better.
○:コントラスト比が、55以上、60未満である
△:コントラスト比が、50以上、55未満である
×:コントラスト比が、50未満である
位相差フィルムの構成及び以上の評価結果を下記表5に示す。 ◎: Contrast ratio is 60 or more ○: Contrast ratio is 55 or more and less than 60 Δ: Contrast ratio is 50 or more and less than 55 ×: Contrast ratio is less than 50 Retardation film The structure and the above evaluation results are shown in Table 5 below.
3、6、12、15 濾過器
4、13 ストック釜
5、14 送液ポンプ
8、16 導管
10 紫外線吸収剤仕込釜
20 合流管
21 混合機
30 加圧ダイ
31 金属ベルト
32 ウェブ
33 剥離位置
34 テンター延伸装置
35 乾燥装置
41 仕込釜
42 ストック釜
43 ポンプ
44 濾過器 DESCRIPTION OF
Claims (8)
- 少なくとも2種類のセルロースエステルとリターデーション上昇剤とを含有する位相差フィルムであって、
前記2種類のセルロースエステルが、アセチル基置換度が2.40~2.60の範囲内であるセルロースアセテート(樹脂A)と、総アシル基置換度が2.40~2.60の範囲内で、炭素数3~6のアシル基を有するセルロースエステル(樹脂B)であり、かつ当該樹脂Aと樹脂Bとを質量比率で、樹脂A:樹脂B=1:9~9:1の範囲内で含有することを特徴とする位相差フィルム。 A retardation film containing at least two cellulose esters and a retardation increasing agent,
The two types of cellulose esters are cellulose acetate (resin A) having an acetyl group substitution degree in the range of 2.40 to 2.60, and a total acyl group substitution degree in the range of 2.40 to 2.60. A cellulose ester (resin B) having an acyl group having 3 to 6 carbon atoms, and the resin A and the resin B in a mass ratio of resin A: resin B = 1: 9 to 9: 1 A retardation film containing the same. - 前記樹脂Bが、プロピオニル基置換度が0.5~2.2の範囲内であるセルロースアセテートプロピオネート、又はブチリル基置換度が0.5~2.2の範囲内であるセルロースアセテートブチレートであることを特徴とする請求項1に記載の位相差フィルム。 The resin B is a cellulose acetate propionate having a propionyl group substitution degree in the range of 0.5 to 2.2, or a cellulose acetate butyrate having a butyryl group substitution degree in the range of 0.5 to 2.2. The retardation film according to claim 1, wherein:
- 前記リターデーション上昇剤が、含窒素複素環化合物であり、ピロール環、ピラゾール環、トリアゾール環又はイミダゾール環を有する化合物であることを特徴とする請求項1又は請求項2に記載の位相差フィルム。 The retardation film according to claim 1 or 2, wherein the retardation increasing agent is a nitrogen-containing heterocyclic compound, and is a compound having a pyrrole ring, a pyrazole ring, a triazole ring or an imidazole ring.
- 前記含窒素複素環化合物が、下記一般式(3)で表される構造を有する化合物であることを特徴とする請求項3に記載の位相差フィルム。
- 膜厚が、10~36nmの範囲内であることを特徴とする請求項1から請求項4までのいずれか一項に記載の位相差フィルム。 The retardation film according to any one of claims 1 to 4, wherein the film thickness is in the range of 10 to 36 nm.
- さらに、糖エステル、又はジカルボン酸とジオールを反応させて得られる繰り返し単位を含む重縮合エステルを含有することを特徴とする請求項1から請求項5までのいずれか一項に記載の位相差フィルム。 Furthermore, it contains the polycondensation ester containing the repeating unit obtained by making sugar ester or dicarboxylic acid and diol react, The retardation film as described in any one of Claim 1-5 characterized by the above-mentioned. .
- 請求項1から請求項6までのいずれか一項に記載の位相差フィルムを具備することを特徴とする偏光板。 A polarizing plate comprising the retardation film according to any one of claims 1 to 6.
- 請求項7に記載の偏光板を具備することを特徴とするVA型液晶表示装置。 A VA liquid crystal display device comprising the polarizing plate according to claim 7.
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JP2015558793A JPWO2015111435A1 (en) | 2014-01-24 | 2015-01-08 | Retardation film, polarizing plate and VA liquid crystal display device |
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JP2017072775A (en) * | 2015-10-09 | 2017-04-13 | コニカミノルタ株式会社 | Phase difference film, polarizing plate, and liquid crystal display |
WO2018074102A1 (en) * | 2016-10-18 | 2018-04-26 | コニカミノルタ株式会社 | Retardation film, polarizing plate and liquid crystal display device |
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WO2017168807A1 (en) * | 2016-03-31 | 2017-10-05 | コニカミノルタ株式会社 | Phase difference film, polarizing plate, and liquid crystal display device |
WO2023086528A1 (en) * | 2021-11-12 | 2023-05-19 | Eastman Chemical Company | Freshwater biodegradable mixed ester cellulose esters |
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