WO2015110844A1 - Improvements in the synthesis of phycocyanins - Google Patents

Improvements in the synthesis of phycocyanins Download PDF

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Publication number
WO2015110844A1
WO2015110844A1 PCT/GB2015/050183 GB2015050183W WO2015110844A1 WO 2015110844 A1 WO2015110844 A1 WO 2015110844A1 GB 2015050183 W GB2015050183 W GB 2015050183W WO 2015110844 A1 WO2015110844 A1 WO 2015110844A1
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Prior art keywords
light
phycocyanin
electromagnetic radiation
wavelength
microorganism
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PCT/GB2015/050183
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French (fr)
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Chelsea Marie BRAIN
Gary Stephen CALDWELL
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University Of Newcastle Upon Tyne
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Priority to US15/112,646 priority Critical patent/US10072052B2/en
Priority to ES15701579T priority patent/ES2915054T3/en
Priority to KR1020167023096A priority patent/KR102344650B1/en
Priority to CA2937075A priority patent/CA2937075C/en
Priority to NZ72227715A priority patent/NZ722277A/en
Priority to AU2015208884A priority patent/AU2015208884B2/en
Application filed by University Of Newcastle Upon Tyne filed Critical University Of Newcastle Upon Tyne
Priority to EP15701579.3A priority patent/EP3134478B1/en
Priority to PL15701579T priority patent/PL3134478T3/en
Priority to CN201580006121.XA priority patent/CN105940112A/en
Priority to JP2016547843A priority patent/JP6694820B2/en
Publication of WO2015110844A1 publication Critical patent/WO2015110844A1/en
Priority to US15/889,936 priority patent/US10336795B2/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07KPEPTIDES
    • C07K14/00Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof
    • C07K14/795Porphyrin- or corrin-ring-containing peptides
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07KPEPTIDES
    • C07K14/00Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof
    • C07K14/415Peptides having more than 20 amino acids; Gastrins; Somatostatins; Melanotropins; Derivatives thereof from plants
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/269Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of microbial origin, e.g. xanthan or dextran
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/49Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing heterocyclic compounds
    • A61K8/4906Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing heterocyclic compounds with one nitrogen as the only hetero atom
    • A61K8/4913Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing heterocyclic compounds with one nitrogen as the only hetero atom having five membered rings, e.g. pyrrolidone carboxylic acid
    • A61K8/492Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing heterocyclic compounds with one nitrogen as the only hetero atom having five membered rings, e.g. pyrrolidone carboxylic acid having condensed rings, e.g. indol
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q19/00Preparations for care of the skin
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B61/00Dyes of natural origin prepared from natural sources, e.g. vegetable sources
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • C09D11/037Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/30Inkjet printing inks
    • C09D11/32Inkjet printing inks characterised by colouring agents
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/02Photobioreactors
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M31/00Means for providing, directing, scattering or concentrating light
    • C12M31/02Means for providing, directing, scattering or concentrating light located outside the reactor
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N13/00Treatment of microorganisms or enzymes with electrical or wave energy, e.g. magnetism, sonic waves
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K2800/00Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
    • A61K2800/10General cosmetic use
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K2800/00Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
    • A61K2800/40Chemical, physico-chemical or functional or structural properties of particular ingredients
    • A61K2800/42Colour properties
    • A61K2800/43Pigments; Dyes

Definitions

  • the present invention relates to using microbial cell culture conditions that result in increased levels and concentrations of pigments.
  • PC Phycocyanin
  • Phycocyanin is a blue pigmented billiprotein, a chromophore produced in prokaryotic cyanobacteria as well as certain eukaryotes such as the rhodophytes, cryptomonads and glaucocystophytes.
  • PC is increasingly being exploited as a natural food colouring, replacing the synthetic dye Brilliant Blue FCF that has been associated with health problems; PC is particularly suited to this use because of its high solubility in water and stability over a large pH range [1].
  • PC is used in the nutraceutical, pharmaceutical and cosmeceutical industries at higher purities for its anti-oxidant and anti-inflammatory properties, together with other associated health benefits [2-4].
  • PC in its more crude form is also used as an additive to animal feeds to enhance the colour of ornamental fish and birds.
  • At its highest quality and purity PC is used in laboratory assay kits for its fluorescent properties.
  • the PC market is in its infancy.
  • PC is present in the thylakoid membrane complexed with the other biliproteins including phycoerythrin (PE) and allophycocyanin (AP or APC) which together function as a light-harvesting apparatus known as the phycobillisome [6].
  • PE phycoerythrin
  • AP or APC allophycocyanin
  • phycobillisome absorbs specific wavelengths of light that cannot be utilized by chlorophyll, thereby increasing the efficiency of photosynthesis [7].
  • PC absorbs maximally at 610-620 nm with PE (540-570 nm) and APC (650-655 nm) [6].
  • Cyanobacteria are widely used in aquaculture for PC production with the eukaryotes showing potential for future exploitation.
  • Arthrospira (formerly known as Spirulina and still commercially known as ' Spirulina') is the most commonly cultured genus; however, PC has been extracted from other genera such as Aphanizomenon and Anabaena.
  • the main species in culture are Arthrospira platensis and A. maxima. These are both filamentous cyanobacteria with spiral-shaped filaments or trichomes.
  • spirulina In addition to its high PC content, spirulina also contains high amounts of other compounds
  • Spirulina has been used as a food for many centuries [9]. Spirulina biomass is a salable product alone, however pure phycocyanin, depending on purity has a considerably higher market price.
  • the invention herein disclosed provides for devices and methods that may be used for the improved synthesis of phycocyanins.
  • the method results in a greater than 10-fold increase in phycocyanin levels, a clear improvement over the prior art.
  • the method also results in an improvement for harvesting phycocyanins.
  • the devices herein disclosed may be used in many applications, including, but not limited to, use as a natural food colouring, as an antioxidant in the food supplement industries, in the nutraceutical, pharmaceutical, and cosmeceutical industries, and as a non-toxic ink.
  • the invention provides improved methods for the synthesis and commercial production of phycocyanins and other natural biochemical compositions, including but not limited to, hyaluronans, glucosamines, other saccharides and/or polysaccharides, other
  • phycobiliproteins such as but not limited to, allophycocyanin, phycoerythrin, bilin, phycobilin, proteoglycans, glycosaminoglycans, and the like.
  • the method includes providing a microorganism capable of synthesizing phycocyanins, providing a suitable culture and growth medium, illuminating the
  • the method also provides illuminating the microorganism in culture with red and/or near-infrared light
  • the method includes providing an organism capable of
  • the organism may be a photosynthetic bacterium, photosynthetic archaean, a photosynthetic protist, a photosynthetic alga, a photosynthetic moss, or a photosynthetic plant.
  • the organism may be a naturally occurring species or it may be a synthetic organism created using recombinant DNA technology.
  • the organism may be a domesticated plant species and may also comprise DNA from another organism.
  • the near-infrared light comprises electromagnetic radiation having a wavelength between about 630 nm and about 720 nm. In another embodiment the near- infrared monochromatic light comprises electromagnetic radiation having a wavelength of about 680 nm. In an alternative embodiment the near-infrared monochromatic light comprises electromagnetic radiation having a wavelength of about 678 nm. In another alternative embodiment the near-infrared monochromatic light comprises electromagnetic radiation having a wavelength of about 682 nm. In one embodiment the white light comprise electromagnetic radiation having wavelengths between about 350 nm and about 760 nm. In another alternative embodiment the near-infrared monochromatic light comprises electromagnetic radiation having a wavelength of about 650 nm. In yet another alternative embodiment the near-infrared monochromatic light comprises electromagnetic radiation having a wavelength of about 720 nm. In yet another alternative embodiment the monochromatic light comprises electromagnetic radiation having a wavelength of between about 450 and 590 nm.
  • the red light consists of electromagnetic radiation having wavelengths between 640 nm and 720 nm.
  • the red light consists of electromagnetic radiation having wavelengths between 640 nm and 1000 nm.
  • the red light consists of electromagnetic radiation having a maximum wavelength emission of 680 nm.
  • the red light consists of electromagnetic radiation having a wavelength of 678 nm.
  • the red light consists of electromagnetic radiation having a wavelength of 682 nm.
  • the white light consists of electromagnetic radiation having wavelengths between 350 nm and 760 nm.
  • the synthesized phycocyanin leaches from the
  • microorganism capable of synthesizing phycocyanins is cultured in a pond system or open raceway system.
  • >640 nm LED rods are placed in the pond system or open raceway system and which results in increased synthesis of phycocyanins in the microorganism.
  • the invention contemplates a system for producing phycocyanins, the system comprising a vessel and a lamp, wherein the lamp generates electromagnetic energy having a wavelength of at least 640 nm or greater, and wherein the vessel further comprises a microorganism capable of synthesizing phycocyanin.
  • FIGURE 1 Schematic of the energy conversion process in photosynthesis.
  • P680 and P700 represent the reaction centre Chi a of Photosystem II and Photosystem I respectively.
  • PC Phycocyanin
  • PE Phycoerythrin
  • API Allophycocyanin
  • FIGURE 2 The Infors Stirred Tank Photobioreactor system with an interchangeable LED jacket.
  • FIGURE 3 Typical emission spectra comparing typical white LED, typical red LED
  • FIGURE 4 Growth curves for separate batch runs of A. platensis culture (error bars represent standard error of the mean) with table showing average growth rate of A. platensis under 680 nm LEDs compared to typical white LEDs, with no significant difference in growth under the two light conditions.
  • FIGURE 5 Absorbance spectra of Phycocyanin extracts from A. platensis, normalized at 678 nm, cultured under 680 nm LEDs compared to typical while LEDs. Light dashed lines represent error (s.e.m., standard error of the mean). A larger absorption peak representing Phycocyanin can be seen at around 620 nm in the extract from A.platensis cultured under 680 nm LEDs.
  • FIGURE 6 Average Phycocyanin yield (mg/g) from A. platensis cultured under 680 nm LEDs compared to typical white LEDs. Error bars represent standard error of the mean. A large significant increase in Phycocyanin levels can be seen in A. platensis through culturing under 680 nm LEDs.
  • FIGURE 8. Left shows A. platensis culture (top) and extract (bottom) from culturing under typical white LED. Right shows A. platensis culture (top) and extract (bottom) from culturing under 680 nm LED.
  • FIGURE 9 Average Phycocyanin yield (mg/g) for separate batches of A. platensis, inoculated from the previous batch, cultured under 680 nm LEDs shows an increasing yield of Phycocyanin with each subsequent run, likely indicating platensis is undergoing continual adaptation to enable utilization of 680 nm light more efficiently in photosynthesis.
  • FIGURE 10. Growth curves for A. platensis batch cultures under 680 nm light. Dashed line shows A. platensis culture undergoing acclimatization for utilization of 680 nm light. A lag phase where acclimatization is occuring, is present up to day 14.
  • FIGURE 11 Top left: Flocculation of higher Phycocyanin-yiel ding
  • Microscope images show presence of crystals on A. platensis trichomes in flocculated cultures (bottom), absent in non- flocculating culture, indicating increase in extracellular polysaccharide, possibly as a stress response
  • a particle includes a plurality of such particles
  • a reference to “a surface” is a reference to one or more surfaces and equivalents thereof, and so forth.
  • the invention herein disclosed provides for devices and methods that may be used for the synthesis of phycocyanins.
  • the method results in a greater than 4.5-fold increase in phycocyanin levels, a clear improvement over the prior art.
  • the devices herein disclosed may be used in many applications, including, but not limited to, use as a natural food colouring, as an antioxidant in the food supplement industries, in the nutraceutical, pharmaceutical, and cosmeceutical industries, and as a non-toxic ink.
  • the invention provides improved methods for the synthesis and commercial production of phycocyanins.
  • the method includes providing a microorganism capable of synthesizing phycocyanins, providing a suitable culture and growth medium, illuminating the microorganism in culture with red and/or near-infrared light, and in the alternative, illuminating the microorganism in culture with red and/or near-infrared monochromatic light.
  • the method also provides illuminating the
  • the red light consists of electromagnetic radiation having wavelengths between about 640 nm and about 720 nm. In another embodiment the red light consists of electromagnetic radiation having wavelengths between 640 nm and 1000 nm. In another embodiment the red light consists of electromagnetic radiation having a maximum wavelength emission of 680 nm. In an alternative embodiment the red light consists of electromagnetic radiation having a wavelength of 678 nm. In another alternative
  • the red light consists of electromagnetic radiation having a wavelength of 682 nm. In another alternative embodiment the red light consists of electromagnetic radiation having a wavelength of 690 nm. In another alternative embodiment the red light consists of electromagnetic radiation having a wavelength of 670 nm. In an alternative embodiment the red light consists of electromagnetic radiation having a mean wavelength of 680 nm, wherein the wavelength is within a 95% confidence interval of 640-720 nm. In one embodiment the white light consists of electromagnetic radiation having wavelengths between 350 nm and 760 nm.
  • F/2 sterile medium CCAP [Culture Collection of Algae and Protozoa] recipe
  • CCAP Culture Collection of Algae and Protozoa] recipe
  • 2.5 g/1 NaN0 3 pH 8
  • CCMP Arthrospira platensis
  • OD 0.11-0.12 Arthrospira platensis
  • a stirred tank photobioreactor (Infors Labfors 4 benchtop modified bioreactor) with either white (Lumitronix Barre LED High-Power SMD 600 mm, 12 V) or 680 nm Red LEDs ( Figures 2 and 3) was operated with 2.75 1 of culture at 30 °C and 45 ⁇ 1 !!! "2 light intensity with 18:6 light: dark cycle and impeller speed 200 rpm with natural compressed air (-0.03 % C0 2 ) supplied at 0.08 LPM (VVM (volume of air per volume of culture per minute) -0.03 litres air per litres medium per minute, LPM) through a gauzed ring sparger. pH and dissolved oxygen was recorded online in 10 minute periods (Mettler Toledo probes). 8 ml samples were taken aseptically on days 1 (inoculation), 3, 6, 7, 10, 13, and 14 for analysis.
  • STPBR stirred tank photobioreactor
  • Optical density (OD) was used alongside chlorophyll autofluorescence (CF) and direct cell counts as a proxy for growth.
  • OD was measured in triplicate at 750 nm Griffiths et al. (2011) [14] using a Cary 100 UV/Vis Spectrophotometer (Varian) corrected with F/2 medium.
  • CF was analysed in three triplicate 300 ⁇ samples divided into individual wells of a black 96 well plate. Samples were excited at 430 nm and emission measured at 690 nm using a FLUO star OPTFM A fluorescence plate reader (BMG LAB TECH) . Readings were taken against blank samples of F/2 medium and the average values in arbitrary fluorescence units used for statistical analysis. Cell counts were performed using a Sedgewick rafter counting cell and using Leitz Dialux 20 light microscope. Triplicate 10 random sample counts were taken for ⁇ of culture.
  • Example III Morphological assessment
  • the total length and width of the spirals of 20 cyanobacteria were measured to assess any changes in the morphological features of the trichomes. Images were taken using Leitz Dialux 20 light microscope and EasyGrab software with analysis performed using Image J. Image size was calibrated using graticules at 630 pixels mm "1 .
  • PC extraction was based on the method by Zhang and Chen (1999) [15]. 5 mL samples were harvested by centrifugation at 3000 g/10 minutes (Sigma 3K18C centrifuge) in pre-weighed glass tubes. Cells were washed once in deionized water and the wet biomass weighed. The pellet was then resuspended in 3 mL 0.05 M sodium phosphate buffer (pH7). Cells were disrupted by a freeze/thaw cycle (-20 °C) over 1 hour and sonicated for 3 minutes at 6 microns amplitude (Soniprep 150, MSE).
  • Matrix preparation 20 mg alpha-Cyano-4-hydroxycinnamic acid (HCCA) (Brucker Daltonics) was mixed with 1 ml 50 % acentonitrile: 2.5 % TFA solution and saturated by 30 minutes incubation at 25°C in an ultrasonic water bath (Grant instruments, Cambridge), vortexed at 15 minutes. Matrix was centrifuged (14,000 g, 1 minutes) (Sigma 1-15K microcentrifuge) and 50 ⁇ 1 aliquots prepared fresh for use.
  • HCCA alpha-Cyano-4-hydroxycinnamic acid
  • Sample preparation 1 ml samples were centrifuged (14,000 g, 5 minutes) (Sigma 1-15K microcentrifuge) and the pellet washed twice in fresh deionized water (fdw) and stored frozen at -80 °C. Pellets were thawed on ice and resuspended in 50 ⁇ fdw before spotting. Samples were mixed 1 : 1 with HCCA matrix and 4 ⁇ duplicate samples spotted onto a steel target plate (MTP 384 target plate ground steel, Brucker) along with ⁇ ⁇ bacterial standard (Brucker) layered with 1 ⁇ HCCA matrix as a calibrant. Samples then underwent MS analysis (Bruker ultraflex II maldi-toftof). Spectra were analysed using flexAnalysis software package (Bruker).
  • Example VI Population Analysis
  • Samples were frozen in 15% sterile Glycerol and frozen at -80°C for population analysis (Dr Andrew Free and Rocky Kindt, Edinburgh University).
  • Example XII Results: Culture aggregation.
  • Culturing under 680nm light may also increase aggregation of the culture, with benefits to DSP. Aggregation may be a result of increased production of extracellular polysaccharide (EPS) as a stress response.
  • EPS extracellular polysaccharide

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Abstract

The invention discloses microorganism cell culture conditions that result in increased cellular and media concentrations of a biological pigment. The invention has applications in use as a natural food colouring, as antioxidants in the food supplement industries, in the nutraceutical, pharmaceutical, and cosmeceutical industries, and a non-toxic ink. The method results in pigment that is relatively easy to separate from the microorganism culture.

Description

IMPROVEMENTS IN THE SYNTHESIS OF PHYCOCYANINS Relationship to Other Applications
This application claims priority to and benefits of the following: United States Provisional Patent Application number US61/931,723 filed 27 January 2014, entitled "Improvements in the Synthesis of Phycocyanin" and United States Provisional Patent Application number US62/134,479 filed 17 June 2014, entitled "Improvements in the Synthesis of
Phycocyanins", which are both herein incorporated by reference in their entirety for all purposes.
Field of the Invention
The present invention relates to using microbial cell culture conditions that result in increased levels and concentrations of pigments. Background
Phycocyanin (PC) is a blue pigmented billiprotein, a chromophore produced in prokaryotic cyanobacteria as well as certain eukaryotes such as the rhodophytes, cryptomonads and glaucocystophytes. PC is increasingly being exploited as a natural food colouring, replacing the synthetic dye Brilliant Blue FCF that has been associated with health problems; PC is particularly suited to this use because of its high solubility in water and stability over a large pH range [1]. In addition, PC is used in the nutraceutical, pharmaceutical and cosmeceutical industries at higher purities for its anti-oxidant and anti-inflammatory properties, together with other associated health benefits [2-4]. PC in its more crude form is also used as an additive to animal feeds to enhance the colour of ornamental fish and birds. At its highest quality and purity PC is used in laboratory assay kits for its fluorescent properties. There is also early but ongoing research into the therapeutic properties of PC for medical use [5]. The PC market is in its infancy.
In cyanobacteria, PC is present in the thylakoid membrane complexed with the other biliproteins including phycoerythrin (PE) and allophycocyanin (AP or APC) which together function as a light-harvesting apparatus known as the phycobillisome [6]. The
phycobillisome absorbs specific wavelengths of light that cannot be utilized by chlorophyll, thereby increasing the efficiency of photosynthesis [7]. PC absorbs maximally at 610-620 nm with PE (540-570 nm) and APC (650-655 nm) [6]. Cyanobacteria are widely used in aquaculture for PC production with the eukaryotes showing potential for future exploitation. Among the cyanobacteria the genus Arthrospira (formerly known as Spirulina and still commercially known as ' Spirulina') is the most commonly cultured genus; however, PC has been extracted from other genera such as Aphanizomenon and Anabaena. The main species in culture are Arthrospira platensis and A. maxima. These are both filamentous cyanobacteria with spiral-shaped filaments or trichomes.
In addition to its high PC content, spirulina also contains high amounts of other
nutraceuticals such as vitamins and PUFAs and is high in single cell protein; as a result, PC is becoming of increasing commercial interest in the West [1]. In the East and Africa however, Spirulina has been used as a food for many centuries [9]. Spirulina biomass is a salable product alone, however pure phycocyanin, depending on purity has a considerably higher market price.
As water molecules absorb in the far red region of light, limitations in this wavelength for photosynthesis occur in the natural algae environment [6]. Light scattering of shorter wavelengths also occurs by suspended material resulting in the provision bias of blue-green wavelength light to algae in nature. Therefore environmental factors determine light availability and algae can adapt to utilize quality and quantity of light available.
Some cyanobacteria containing PE and PC exhibit a phenomenon called complementary chromatic adaptation where PC:PE ratio is altered in response to different light regimes by modulating synthesis [10, 11]. Recent research has shown that platensis can be manipulated in the presence of certain wavelengths of light to increase production of PC.
By using light filters Walter et al. (2011) [12] demonstrated increased PC purity under red light (600-700 nm). Earlier research by Wang et al. also found A. platensis biomass productivity was higher culturing under red light [13]. The calculations by Wang et al. demonstrated that the use of red light would be economically beneficial to photoautotrophic production, as energy to biomass conversion is more efficient. Farges, 2009 [19] also modeled growth of A.platensis under polychromatic and monochromatic light sources, demonstrating mathematical increases in culturing efficiency under red 620 nm LEDs through decreased electrical energy power consumption with maintained and comparable growth rates; however monochromatic red LED light (620nm) was shown to decrease the PC concentration of A.platensis by 2-fold, compared with white/polychromatic and red + blue polychromatic LEDs. These studies have demonstrate that culturing under different wavelengths of light can effect the PC concentration and purity in A.platensis cultures, however tests have not been conducted using wavelengths above that of normal red LEDs.
There is therefore a need in the art for improved and less costly methods for synthesis of phycocyanins. Summary of the Invention
The invention herein disclosed provides for devices and methods that may be used for the improved synthesis of phycocyanins. The method results in a greater than 10-fold increase in phycocyanin levels, a clear improvement over the prior art. The method also results in an improvement for harvesting phycocyanins.
The devices herein disclosed may be used in many applications, including, but not limited to, use as a natural food colouring, as an antioxidant in the food supplement industries, in the nutraceutical, pharmaceutical, and cosmeceutical industries, and as a non-toxic ink. The invention provides improved methods for the synthesis and commercial production of phycocyanins and other natural biochemical compositions, including but not limited to, hyaluronans, glucosamines, other saccharides and/or polysaccharides, other
phycobiliproteins, such as but not limited to, allophycocyanin, phycoerythrin, bilin, phycobilin, proteoglycans, glycosaminoglycans, and the like.
In one embodiment, the method includes providing a microorganism capable of synthesizing phycocyanins, providing a suitable culture and growth medium, illuminating the
microorganism in culture with red and/or near-infrared light, and in the alternative, illuminating the microorganism in culture with red and/or near-infrared monochromatic light. In an alternative embodiment, the method also provides illuminating the
microorganism in culture with white light.
In another embodiment, the method includes providing an organism capable of
photosynthesizing carbon-based compositions using energy from a natural or an artificial energy source. The organism may be a photosynthetic bacterium, photosynthetic archaean, a photosynthetic protist, a photosynthetic alga, a photosynthetic moss, or a photosynthetic plant. The organism may be a naturally occurring species or it may be a synthetic organism created using recombinant DNA technology. The organism may be a domesticated plant species and may also comprise DNA from another organism.
In one embodiment the near-infrared light comprises electromagnetic radiation having a wavelength between about 630 nm and about 720 nm. In another embodiment the near- infrared monochromatic light comprises electromagnetic radiation having a wavelength of about 680 nm. In an alternative embodiment the near-infrared monochromatic light comprises electromagnetic radiation having a wavelength of about 678 nm. In another alternative embodiment the near-infrared monochromatic light comprises electromagnetic radiation having a wavelength of about 682 nm. In one embodiment the white light comprise electromagnetic radiation having wavelengths between about 350 nm and about 760 nm. In another alternative embodiment the near-infrared monochromatic light comprises electromagnetic radiation having a wavelength of about 650 nm. In yet another alternative embodiment the near-infrared monochromatic light comprises electromagnetic radiation having a wavelength of about 720 nm. In yet another alternative embodiment the monochromatic light comprises electromagnetic radiation having a wavelength of between about 450 and 590 nm.
In another embodiment the red light consists of electromagnetic radiation having
wavelengths between 640 nm and 720 nm. In another embodiment the red light consists of electromagnetic radiation having wavelengths between 640 nm and 1000 nm. In another embodiment the red light consists of electromagnetic radiation having a maximum wavelength emission of 680 nm. In an alternative embodiment the red light consists of electromagnetic radiation having a wavelength of 678 nm. In another alternative
embodiment the red light consists of electromagnetic radiation having a wavelength of 682 nm. In one embodiment the white light consists of electromagnetic radiation having wavelengths between 350 nm and 760 nm.
In another preferred embodiment, the synthesized phycocyanin leaches from the
microorganism. In another embodiment, the microorganism capable of synthesizing phycocyanins is cultured in a pond system or open raceway system. In a preferred embodiment, >640 nm LED rods are placed in the pond system or open raceway system and which results in increased synthesis of phycocyanins in the microorganism.
In another embodiment the invention contemplates a system for producing phycocyanins, the system comprising a vessel and a lamp, wherein the lamp generates electromagnetic energy having a wavelength of at least 640 nm or greater, and wherein the vessel further comprises a microorganism capable of synthesizing phycocyanin.
Brief Description of the Drawings
FIGURE 1. Schematic of the energy conversion process in photosynthesis. P680 and P700 represent the reaction centre Chi a of Photosystem II and Photosystem I respectively.
Phycocyanin (PC) (610-620 nm) is present in a complex with Phycoerythrin (PE) (540-570 nm) and Allophycocyanin (APC) for the phycobilisome light harvesting apparatus which absorb specific wavelengths of light for use in photosynthesis.
FIGURE 2. The Infors Stirred Tank Photobioreactor system with an interchangeable LED jacket.
FIGURE 3. Typical emission spectra comparing typical white LED, typical red LED
(typically around 620-640 nm) and 680 nm LED light. Right shows emission spectra of 680 nm LED emitting narrow intense light with an optimum emission wavelength of 680 nm. FIGURE 4. Growth curves for separate batch runs of A. platensis culture (error bars represent standard error of the mean) with table showing average growth rate of A. platensis under 680 nm LEDs compared to typical white LEDs, with no significant difference in growth under the two light conditions.
FIGURE 5. Absorbance spectra of Phycocyanin extracts from A. platensis, normalized at 678 nm, cultured under 680 nm LEDs compared to typical while LEDs. Light dashed lines represent error (s.e.m., standard error of the mean). A larger absorption peak representing Phycocyanin can be seen at around 620 nm in the extract from A.platensis cultured under 680 nm LEDs.
FIGURE 6. Average Phycocyanin yield (mg/g) from A. platensis cultured under 680 nm LEDs compared to typical white LEDs. Error bars represent standard error of the mean. A large significant increase in Phycocyanin levels can be seen in A. platensis through culturing under 680 nm LEDs. FIGURE 7. Mass spectra for platensis cultures cultured under 680 nm LEDs compared to typical white LEDs show differences in abundant proteins under the two light conditions. FIGURE 8. Left shows A. platensis culture (top) and extract (bottom) from culturing under typical white LED. Right shows A. platensis culture (top) and extract (bottom) from culturing under 680 nm LED.
FIGURE 9. Average Phycocyanin yield (mg/g) for separate batches of A. platensis, inoculated from the previous batch, cultured under 680 nm LEDs shows an increasing yield of Phycocyanin with each subsequent run, likely indicating platensis is undergoing continual adaptation to enable utilization of 680 nm light more efficiently in photosynthesis. FIGURE 10. Growth curves for A. platensis batch cultures under 680 nm light. Dashed line shows A. platensis culture undergoing acclimatization for utilization of 680 nm light. A lag phase where acclimatization is occuring, is present up to day 14.
FIGURE 11. Top left: Flocculation of higher Phycocyanin-yiel ding A. platensis cultured under 680 nm LEDs. Microscope images show presence of crystals on A. platensis trichomes in flocculated cultures (bottom), absent in non- flocculating culture, indicating increase in extracellular polysaccharide, possibly as a stress response
General Disclosures
The embodiments disclosed in this document are illustrative and exemplary and are not meant to limit the invention. Other embodiments can be utilized and structural changes can be made without departing from the scope of the claims of the present invention.
As used herein and in the appended claims, the singular forms "a," "an," and "the" include plural reference unless the context clearly dictates otherwise. Thus, for example, a reference to "a particle" includes a plurality of such particles, and a reference to "a surface" is a reference to one or more surfaces and equivalents thereof, and so forth.
The symbol ">" when used in the context of the wavelength of electromagnetic radiation, means "greater than or equal to"; the term ">640 nm" means electromagnetic radiation having a wavelength of at least or greater than 640 nm, for example, 640 or 641 nm.
The term "about" when used in the context of electromagnetic radiation wavelength means a wavelength of within 2 nm of the wavelength as written; therefore the term "a wavelength of about 640 nm" means the electromagnetic wavelength is between 638 nm and 642 nm. Detailed Description of the Invention
The invention herein disclosed provides for devices and methods that may be used for the synthesis of phycocyanins. The method results in a greater than 4.5-fold increase in phycocyanin levels, a clear improvement over the prior art. The devices herein disclosed may be used in many applications, including, but not limited to, use as a natural food colouring, as an antioxidant in the food supplement industries, in the nutraceutical, pharmaceutical, and cosmeceutical industries, and as a non-toxic ink. The invention provides improved methods for the synthesis and commercial production of phycocyanins.
In an exemplary embodiment, the method includes providing a microorganism capable of synthesizing phycocyanins, providing a suitable culture and growth medium, illuminating the microorganism in culture with red and/or near-infrared light, and in the alternative, illuminating the microorganism in culture with red and/or near-infrared monochromatic light. In an alternative embodiment, the method also provides illuminating the
microorganism in culture with white light.
In one embodiment the red light consists of electromagnetic radiation having wavelengths between about 640 nm and about 720 nm. In another embodiment the red light consists of electromagnetic radiation having wavelengths between 640 nm and 1000 nm. In another embodiment the red light consists of electromagnetic radiation having a maximum wavelength emission of 680 nm. In an alternative embodiment the red light consists of electromagnetic radiation having a wavelength of 678 nm. In another alternative
embodiment the red light consists of electromagnetic radiation having a wavelength of 682 nm. In another alternative embodiment the red light consists of electromagnetic radiation having a wavelength of 690 nm. In another alternative embodiment the red light consists of electromagnetic radiation having a wavelength of 670 nm. In an alternative embodiment the red light consists of electromagnetic radiation having a mean wavelength of 680 nm, wherein the wavelength is within a 95% confidence interval of 640-720 nm. In one embodiment the white light consists of electromagnetic radiation having wavelengths between 350 nm and 760 nm.
Culturing under red 680 nm LED light compared to white was shown to increase PC production in A.platensis by an average of 5-fold and these effects could be seen visually in the cultures. Mass spectral analysis has shown some major differences and changes on the protein level through culturing under the two different light sources. No significant difference was seen in growth rate under the two light sources. The invention will be more readily understood by reference to the following examples, which are included merely for purposes of illustration of certain aspects and embodiments of the present invention and not as limitations.
Examples
Example I: Batch Cultures
F/2 sterile medium (CCAP [Culture Collection of Algae and Protozoa] recipe) supplemented with 2.5 g/1 NaN03 (pH 8) was inoculated under aseptic conditions at 20 % (v/v) with Arthrospira platensis (CCMP [Culture Collection of Marine Phytoplankton] 1295/ Bigelow Laboratory US) (OD 0.11-0.12) in logarithmic growth phase. A stirred tank photobioreactor (STPBR) (Infors Labfors 4 benchtop modified bioreactor) with either white (Lumitronix Barre LED High-Power SMD 600 mm, 12 V) or 680 nm Red LEDs (Figures 2 and 3) was operated with 2.75 1 of culture at 30 °C and 45 μπιοΓ1!!!"2 light intensity with 18:6 light: dark cycle and impeller speed 200 rpm with natural compressed air (-0.03 % C02) supplied at 0.08 LPM (VVM (volume of air per volume of culture per minute) -0.03 litres air per litres medium per minute, LPM) through a gauzed ring sparger. pH and dissolved oxygen was recorded online in 10 minute periods (Mettler Toledo probes). 8 ml samples were taken aseptically on days 1 (inoculation), 3, 6, 7, 10, 13, and 14 for analysis.
Example II: Growth measurement
Optical density (OD) was used alongside chlorophyll autofluorescence (CF) and direct cell counts as a proxy for growth. OD was measured in triplicate at 750 nm Griffiths et al. (2011) [14] using a Cary 100 UV/Vis Spectrophotometer (Varian) corrected with F/2 medium. CF was analysed in three triplicate 300 μΐ samples divided into individual wells of a black 96 well plate. Samples were excited at 430 nm and emission measured at 690 nm using a FLUO star OPTFM A fluorescence plate reader (BMG LAB TECH) . Readings were taken against blank samples of F/2 medium and the average values in arbitrary fluorescence units used for statistical analysis. Cell counts were performed using a Sedgewick rafter counting cell and using Leitz Dialux 20 light microscope. Triplicate 10 random sample counts were taken for Ιμΐ of culture. Example III: Morphological assessment
The total length and width of the spirals of 20 cyanobacteria were measured to assess any changes in the morphological features of the trichomes. Images were taken using Leitz Dialux 20 light microscope and EasyGrab software with analysis performed using Image J. Image size was calibrated using graticules at 630 pixels mm"1.
Example IV: Phycocyanin analysis
PC extraction was based on the method by Zhang and Chen (1999) [15]. 5 mL samples were harvested by centrifugation at 3000 g/10 minutes (Sigma 3K18C centrifuge) in pre-weighed glass tubes. Cells were washed once in deionized water and the wet biomass weighed. The pellet was then resuspended in 3 mL 0.05 M sodium phosphate buffer (pH7). Cells were disrupted by a freeze/thaw cycle (-20 °C) over 1 hour and sonicated for 3 minutes at 6 microns amplitude (Soniprep 150, MSE). Samples were then centrifuged at 10,000g, 30 minutes (Sigma 1-15 microcentrifuge) and the absorbance of the supernatant scanned over 200-800 nm by spectrophotometer (Cary 100 UV-Vis spectrophotometer, Varian) using a quartz cuvette. Sodium phosphate buffer (0.05 M) was used as a blank and the PC
concentration and purity calculated using the method by Bennet and Bogorad (1973) [10] (Equation 1) and Boussiba and Richmond (1979) [16] (Equation 2) respectively. Extraction yield was calculated as below in Equation 3. PC concentration was analysed at day 14 (or when growth reached OD 0.33) as three replicates.
1. PC (mg/mL) = (A620-0.474 (A655))/5.34.
2. PC purity = A620/A280.
3. Extraction yield (mg PC/mg biomass) = (PC concentration * volume of solvent (mL)/ biomass (mg)
Example V: Mass spectrometry (MS) analysis
Matrix preparation: 20 mg alpha-Cyano-4-hydroxycinnamic acid (HCCA) (Brucker Daltonics) was mixed with 1 ml 50 % acentonitrile: 2.5 % TFA solution and saturated by 30 minutes incubation at 25°C in an ultrasonic water bath (Grant instruments, Cambridge), vortexed at 15 minutes. Matrix was centrifuged (14,000 g, 1 minutes) (Sigma 1-15K microcentrifuge) and 50μ1 aliquots prepared fresh for use. Sample preparation: 1 ml samples were centrifuged (14,000 g, 5 minutes) (Sigma 1-15K microcentrifuge) and the pellet washed twice in fresh deionized water (fdw) and stored frozen at -80 °C. Pellets were thawed on ice and resuspended in 50 μΐ fdw before spotting. Samples were mixed 1 : 1 with HCCA matrix and 4 μΐ duplicate samples spotted onto a steel target plate (MTP 384 target plate ground steel, Brucker) along with Ι μΐ bacterial standard (Brucker) layered with 1 μΐ HCCA matrix as a calibrant. Samples then underwent MS analysis (Bruker ultraflex II maldi-toftof). Spectra were analysed using flexAnalysis software package (Bruker). Example VI: Population Analysis
Samples were frozen in 15% sterile Glycerol and frozen at -80°C for population analysis (Dr Andrew Free and Rocky Kindt, Edinburgh University).
Example VII: Statistical analysis
Data analysis was performed using Microsoft Excel 2007 and Graphpad Prism 5.
Example VIII: Results: Growth
No significant difference in growth of cultures was observed under red 680 nm compared to white LED light (Figure 4). Note the large acclimatization lag period in batch Red 2 (Figure 4). The culture required a period to acclimatize to be able to utilize the red 680 nm light in photosynthesis (from observation), and this acclimatization was reversible.
Example IX: Results: PC analysis
Phycocyanin absorbs at 620 nm. The presence of PC in the extracts of red 680 nm LED batches compared to white LED was much higher (Figures 5 & 6). An interesting blue-shift was observed in the second Chlorophyll a peak around 670-680 nm where the peak red 680 nm extract absorption is 677-678 nm and the peak white extract absorption is 673-674 (Figure 6).
PC concentration was increased 5-fold on average (at least nine samples) through culturing under red 680 nm compared to white LED light and there was a slightly higher PC purity under red 680 nm LED light compared to white (Figure 7 table). Visual colour differences were observed in the culture most likely resulting from increased PC content of the cells cultured under red 680 nm light (Figure 7). Example X: Results: MS analysis
Whole cell MALDI spectra showed differences in abundant proteins from culturing under red 680 nm compared to white LED light (Figure 8). Example XI: Results: Leaching differences
When discarding the samples prepared for MS analysis, a high concentration of PC had leached into solution in the red 680 nm samples (Figure 9). By eye the colour difference in leached PC was substantially higher in the red 680 nm culture compared to white LED light, looking much greater than a 5-fold increase. This indicated a possible difference in the PC leaching characteristics in the red 680 nm culture, which may be beneficial to downstream processing (DSP). Culturing under 680 nm light may increase the leaching of PC from the biomass.
Example XII: Results: Culture aggregation.
Culturing under 680nm light may also increase aggregation of the culture, with benefits to DSP. Aggregation may be a result of increased production of extracellular polysaccharide (EPS) as a stress response. This is clearly an unexpectedly superior result that could not have been predicted by one skilled in the art. Those skilled in the art will appreciate that various adaptations and modifications of the just- described embodiments can be configured without departing from the scope and spirit of the invention. Other suitable techniques and methods known in the art can be applied in numerous specific modalities by one skilled in the art and in light of the description of the present invention described herein. Therefore, it is to be understood that the invention can be practiced other than as specifically described herein. The above description is intended to be illustrative, and not restrictive. Many other embodiments will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
References
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[8] Johnson, J.D. 2006. The Manganese-calcium oxide cluster of Photosystem II and its assimilation by the Cyanobacteria. 2006 (Last accessed 20th July 2012). Available at: http://www.chm.bris.ac.uk/motm/oec/motmc.htm.
[9] Habib, M.A.B., Parvin, M., Huntington, T.C., and Hasan, M R. 2008. A review on culture, production and use of spirulina as food for humans and feeds for domestic animals and fish. FAO Fisheries and Aquaculture: Rome.
[10] Bennett, A., Bogorad, L. 1973. Complementary chromatic adaptation in a filamentous blue-green alga. The Journal of Cell Biology 58(2): 419-435.
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[13] Wang, C.-Y., Fu, C.-C, and Liu, Y.-C. 2007. Effects of using light-emitting diodes on the cultivation of Spirulina platensis. Biochemical Engineering Journal 37(1): 21-25.
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[15] Zhang, Y.-M. and Chen, F. 1999. A simple method for efficient separation and purification of c-phycocyanin and allophycocyanin from Spirulina platensis. Biotechnology Techniques 13(9): 601-603. [16] Boussiba, S. and Richmond, A.E. 1979. Isolation and characterization of phycocyanins from the blue-green alga Spirulina platensis. Archives of Microbiology 120(2): 155-159.
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Claims

We claim:
1. A method for the synthesis of a phycocyanin, the method comprising the steps of (i) culturing a microorganism in a suitable growth medium and (ii) providing a suitable source of light, wherein the light consists of electromagnetic radiation having a wavelength of between about 640 and about 720 nm and wherein the microorganism in culture synthesizes a phycocyanin.
2. The method of claim 1, wherein the microorganism is Arthrospira platensis or Arthrospira maxima (Spirulina or Arthrospira Genus)
3. The method of claim 1, wherein the electromagnetic radiation has a maximum wavelength of 680 nm.
4. The method of claim 3, wherein electromagnetic radiation has a maximum wavelength of 682 nm.
5. The method of claim 3, wherein electromagnetic radiation has a maximum wavelength emission of 678 nm.
6. The method of claim 1 further comprising an additional step of providing a second source of light wherein the light comprises electromagnetic radiation having a wavelength of between 350 nm and 760 nm.
7. The method of claim 1, wherein levels of the synthesized phycocyanin are at least four-fold greater than levels of synthesized phycocyanin in the same microorganism cultured in the presence of white light.
8. The method of claim 7, wherein the white light comprises electromagnetic radiation having a wavelength of between 350 nm and 760 nm.
9. The method of claim 7, wherein the synthesized phycocyanin leaches from the microorganism.
10. The method of claim 1, wherein the microorganism is substituted with another organism, and wherein the other organism is selected from the group consisting of a photosynthetic bacterium, a photosynthetic archaean, a photosynthetic protist, a
photosynthetic alga, a photosynthetic moss, and a photosynthetic plant.
11. The method of claim 10, wherein the organism comprises recombinant DNA.
12. The method of claim 1, wherein the method is suitable for the synthesis of a biochemical, wherein the biochemical is selected from the group consisting of hyaluronans, glucosamines, saccharides, polysaccharides, phycobiliproteins, allophycocyanin, phycoerythrin, bilin, phycobilin, proteoglycans, and glycosaminoglycans.
13. A system for producing phycocyanin, the system comprising a vessel and a lamp, wherein the lamp generates electromagnetic energy having a wavelength of at least 640 nm or greater, and wherein the vessel further comprises a microorganism capable of synthesizing phycocyanin.
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