WO2015108409A1 - An integrated process for fractionation of oil palm empty fruit bunch and conversion of the cellulosic solid to ethanol - Google Patents
An integrated process for fractionation of oil palm empty fruit bunch and conversion of the cellulosic solid to ethanol Download PDFInfo
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- WO2015108409A1 WO2015108409A1 PCT/MY2015/050002 MY2015050002W WO2015108409A1 WO 2015108409 A1 WO2015108409 A1 WO 2015108409A1 MY 2015050002 W MY2015050002 W MY 2015050002W WO 2015108409 A1 WO2015108409 A1 WO 2015108409A1
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims abstract description 97
- 239000007787 solid Substances 0.000 title claims abstract description 76
- 238000000034 method Methods 0.000 title claims abstract description 59
- 230000008569 process Effects 0.000 title claims abstract description 55
- 238000005194 fractionation Methods 0.000 title claims abstract description 23
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 22
- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 11
- 235000001950 Elaeis guineensis Nutrition 0.000 title claims abstract description 10
- 240000003133 Elaeis guineensis Species 0.000 title claims abstract 3
- 229920005610 lignin Polymers 0.000 claims abstract description 61
- 235000000346 sugar Nutrition 0.000 claims abstract description 32
- 150000008163 sugars Chemical class 0.000 claims abstract description 28
- 238000000855 fermentation Methods 0.000 claims abstract description 11
- 230000004151 fermentation Effects 0.000 claims abstract description 11
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 50
- 150000007524 organic acids Chemical class 0.000 claims description 47
- 239000007788 liquid Substances 0.000 claims description 46
- 239000007790 solid phase Substances 0.000 claims description 46
- 239000000203 mixture Substances 0.000 claims description 35
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 33
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 25
- 235000019253 formic acid Nutrition 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 239000002002 slurry Substances 0.000 claims description 13
- 239000003513 alkali Substances 0.000 claims description 12
- 238000005406 washing Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000011084 recovery Methods 0.000 claims description 11
- 108010059892 Cellulase Proteins 0.000 claims description 10
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 claims description 10
- 238000011068 loading method Methods 0.000 claims description 9
- NOEGNKMFWQHSLB-UHFFFAOYSA-N 5-hydroxymethylfurfural Chemical compound OCC1=CC=C(C=O)O1 NOEGNKMFWQHSLB-UHFFFAOYSA-N 0.000 claims description 8
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 8
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 5
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 4
- 240000004808 Saccharomyces cerevisiae Species 0.000 claims description 4
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 4
- 235000011054 acetic acid Nutrition 0.000 claims description 4
- 229910021529 ammonia Inorganic materials 0.000 claims description 4
- 229940106157 cellulase Drugs 0.000 claims description 4
- 238000010411 cooking Methods 0.000 claims description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 4
- 239000004571 lime Substances 0.000 claims description 4
- DUWWHGPELOTTOE-UHFFFAOYSA-N n-(5-chloro-2,4-dimethoxyphenyl)-3-oxobutanamide Chemical compound COC1=CC(OC)=C(NC(=O)CC(C)=O)C=C1Cl DUWWHGPELOTTOE-UHFFFAOYSA-N 0.000 claims description 4
- 239000012071 phase Substances 0.000 claims description 4
- 235000019260 propionic acid Nutrition 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000002652 polymer substitute Substances 0.000 claims description 3
- 239000004094 surface-active agent Substances 0.000 claims description 3
- 150000007513 acids Chemical class 0.000 claims description 2
- 238000006555 catalytic reaction Methods 0.000 claims description 2
- 238000005119 centrifugation Methods 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 2
- 239000011707 mineral Substances 0.000 claims description 2
- 230000001376 precipitating effect Effects 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- 230000007071 enzymatic hydrolysis Effects 0.000 abstract description 15
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 abstract description 15
- 230000000813 microbial effect Effects 0.000 abstract description 3
- 239000007795 chemical reaction product Substances 0.000 abstract description 2
- 229920002678 cellulose Polymers 0.000 description 31
- 239000001913 cellulose Substances 0.000 description 31
- 239000000126 substance Substances 0.000 description 21
- 239000002028 Biomass Substances 0.000 description 15
- 229920002488 Hemicellulose Polymers 0.000 description 15
- 239000000047 product Substances 0.000 description 10
- 235000019621 digestibility Nutrition 0.000 description 8
- 230000007062 hydrolysis Effects 0.000 description 8
- 238000006460 hydrolysis reaction Methods 0.000 description 8
- 241000512897 Elaeis Species 0.000 description 7
- 230000020176 deacylation Effects 0.000 description 7
- 238000005947 deacylation reaction Methods 0.000 description 7
- 230000002255 enzymatic effect Effects 0.000 description 7
- 239000002029 lignocellulosic biomass Substances 0.000 description 7
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 6
- 239000008103 glucose Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 108090000790 Enzymes Proteins 0.000 description 5
- 102000004190 Enzymes Human genes 0.000 description 5
- 238000009835 boiling Methods 0.000 description 5
- 229940088598 enzyme Drugs 0.000 description 5
- 239000000446 fuel Substances 0.000 description 5
- 238000010907 mechanical stirring Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 239000006188 syrup Substances 0.000 description 5
- 235000020357 syrup Nutrition 0.000 description 5
- 229920001503 Glucan Polymers 0.000 description 4
- 235000019482 Palm oil Nutrition 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 4
- 239000000920 calcium hydroxide Substances 0.000 description 4
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 150000004676 glycans Chemical class 0.000 description 4
- 244000005700 microbiome Species 0.000 description 4
- 239000002540 palm oil Substances 0.000 description 4
- 239000008399 tap water Substances 0.000 description 4
- 235000020679 tap water Nutrition 0.000 description 4
- 229920001221 xylan Polymers 0.000 description 4
- 150000004823 xylans Chemical class 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 125000002252 acyl group Chemical group 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000002609 medium Substances 0.000 description 3
- 229920001282 polysaccharide Polymers 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- SRBFZHDQGSBBOR-IOVATXLUSA-N D-xylopyranose Chemical compound O[C@@H]1COC(O)[C@H](O)[C@H]1O SRBFZHDQGSBBOR-IOVATXLUSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 238000010306 acid treatment Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000011143 downstream manufacturing Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- 150000004804 polysaccharides Chemical class 0.000 description 2
- 238000004537 pulping Methods 0.000 description 2
- 239000011343 solid material Substances 0.000 description 2
- 239000004449 solid propellant Substances 0.000 description 2
- JMSVCTWVEWCHDZ-UHFFFAOYSA-N syringic acid Chemical compound COC1=CC(C(O)=O)=CC(OC)=C1O JMSVCTWVEWCHDZ-UHFFFAOYSA-N 0.000 description 2
- KSEBMYQBYZTDHS-HWKANZROSA-M (E)-Ferulic acid Natural products COC1=CC(\C=C\C([O-])=O)=CC=C1O KSEBMYQBYZTDHS-HWKANZROSA-M 0.000 description 1
- 241000609240 Ambelania acida Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- GUBGYTABKSRVRQ-CUHNMECISA-N D-Cellobiose Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-CUHNMECISA-N 0.000 description 1
- 125000002353 D-glucosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 1
- 238000007171 acid catalysis Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000010933 acylation Effects 0.000 description 1
- 238000005917 acylation reaction Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- PYMYPHUHKUWMLA-UHFFFAOYSA-N arabinose Natural products OCC(O)C(O)C(O)C=O PYMYPHUHKUWMLA-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000005844 autocatalytic reaction Methods 0.000 description 1
- 239000010905 bagasse Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- SRBFZHDQGSBBOR-UHFFFAOYSA-N beta-D-Pyranose-Lyxose Natural products OC1COC(O)C(O)C1O SRBFZHDQGSBBOR-UHFFFAOYSA-N 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 238000004880 explosion Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 235000001785 ferulic acid Nutrition 0.000 description 1
- KSEBMYQBYZTDHS-HWKANZROSA-N ferulic acid Chemical compound COC1=CC(\C=C\C(O)=O)=CC=C1O KSEBMYQBYZTDHS-HWKANZROSA-N 0.000 description 1
- 229940114124 ferulic acid Drugs 0.000 description 1
- KSEBMYQBYZTDHS-UHFFFAOYSA-N ferulic acid Natural products COC1=CC(C=CC(O)=O)=CC=C1O KSEBMYQBYZTDHS-UHFFFAOYSA-N 0.000 description 1
- 230000022244 formylation Effects 0.000 description 1
- 238000006170 formylation reaction Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 239000012737 fresh medium Substances 0.000 description 1
- -1 furfural (Li et al. Chemical class 0.000 description 1
- 238000010335 hydrothermal treatment Methods 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- 238000012552 review Methods 0.000 description 1
- 239000007974 sodium acetate buffer Substances 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- YIBXWXOYFGZLRU-UHFFFAOYSA-N syringic aldehyde Natural products CC12CCC(C3(CCC(=O)C(C)(C)C3CC=3)C)C=3C1(C)CCC2C1COC(C)(C)C(O)C(O)C1 YIBXWXOYFGZLRU-UHFFFAOYSA-N 0.000 description 1
- QURCVMIEKCOAJU-UHFFFAOYSA-N trans-isoferulic acid Natural products COC1=CC=C(C=CC(O)=O)C=C1O QURCVMIEKCOAJU-UHFFFAOYSA-N 0.000 description 1
- 235000012141 vanillin Nutrition 0.000 description 1
- MWOOGOJBHIARFG-UHFFFAOYSA-N vanillin Chemical compound COC1=CC(C=O)=CC=C1O MWOOGOJBHIARFG-UHFFFAOYSA-N 0.000 description 1
- FGQOOHJZONJGDT-UHFFFAOYSA-N vanillin Natural products COC1=CC(O)=CC(C=O)=C1 FGQOOHJZONJGDT-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000012138 yeast extract Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B37/00—Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
- C08B37/0006—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
- C08B37/0057—Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid beta-D-Xylans, i.e. xylosaccharide, e.g. arabinoxylan, arabinofuronan, pentosans; (beta-1,3)(beta-1,4)-D-Xylans, e.g. rhodymenans; Hemicellulose; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08H—DERIVATIVES OF NATURAL MACROMOLECULAR COMPOUNDS
- C08H6/00—Macromolecular compounds derived from lignin, e.g. tannins, humic acids
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/0007—Recovery of by-products, i.e. compounds other than those necessary for pulping, for multiple uses or not otherwise provided for
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
- D21C3/02—Pulping cellulose-containing materials with inorganic bases or alkaline reacting compounds, e.g. sulfate processes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
- D21C3/04—Pulping cellulose-containing materials with acids, acid salts or acid anhydrides
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
- D21C5/005—Treatment of cellulose-containing material with microorganisms or enzymes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Definitions
- the invention discloses an integrated process for fractionation of oil palm empty fruit bunch (EFB) to obtain cellulosic solid, hemicellulosic sugars and high-purity lignin, and conversion of the cellulosic solid to ethanol by enzymatic hydrolysis and microbial fermentation.
- the end-products of the disclosed integrated process comprises cellulosic solid, hemicellulosic sugars, high-purity lignin and cellulosic ethanol.
- Lignocellulose is one of the most abundant organic materials on the planet and has long been recognized as a potential feedstock for producing fuels, chemicals and materials.
- biorefining of lignocellulosic biomass to produce multi-products has attracted great interest all over the world due to the shortage of fossil-based oil and increasing environmental pollution.
- Lignocellulose is composed of carbohydrate polymers (cellulose and hemicelluloses) and an aromatic polymer (lignin), all of which show promising uses in a biorefinery platform.
- Cellulose is a polysaccharide consisting of a linear chain of several hundred to over ten thousand ⁇ (1 ⁇ 4) linked D-glucose units. It can be used in many industrial applications, such as to make paper or other pulp-derived products.
- the cellulose can also be converted into glucose which can be further used as carbon source for producing many fuels and chemicals, such as ethanol.
- Hemicellulose is a diverse group of short-chain branched, substituted polymer of sugars with degree of polymerization ⁇ 70 to 200. After hydrolysis, the obtained constituent sugars (referred to herein as "hemicellulosic sugar”) can also be converted into fuels and chemicals by either biological or chemical ways, or a combination of both.
- Lignin obtained from lignocellulosic biomass has value as a solid fuel and also as an energy feedstock to produce liquid fuels, syn-gas or hydrogen. It is also useful as an intermediate to make a variety of polymeric compounds and many other lignin-derived chemicals, such as vanillin, syringic acid, ferulic acid, etc.
- lignocellulosic biomass It will be beneficial to fractionate lignocellulosic biomass and further utilize the resulting components respectively.
- a major disadvantage of previous biomass fractionation technologies is that the process is usually conducted using high temperatures with associated high pressures.
- the ethanol organosolv delignification process is usually conducted at higher than 160 °C in order to effectively remove lignin (Zhao et al., Organosolv pretreatment of lignocellulosic biomass for enzymatic hydrolysis"; Applied Microbiology and Biotechnology 82 (5): 815-827; 2009).
- Another disadvantage associated with fractionation at high temperature relates to the degradation of fermentable sugars to other compounds such as furfural (Li et al., "Fractionating pretreatment of sugarcane bagasse by aqueous formic acid with direct recycle of spent liquor to increase cellulose digestibility - the Formiline process”; Bioresour Technol. 117:23 - 32; 2012).
- Traditional biomass pulping to produce paper and related goods is also a biomass fractionation process, in which cellulose is recovered in high yields, but lignin is primarily consumed by combustion for heat recovery. Moreover, the lignin products are always not of high purity which limits its utilization.
- '330 Publication disclosed a method for utilization of lignocellulose waste of palm oil production, first of all, empty fruit bunches (EFB) after separation of oil-bearing fruit.
- the method for utilization is based on peculiarities of the structure of cell tissue of bunches and provides obtaining soluble sugars useful for ethanol production and obtaining solid fuel enriched in lignine.
- '330 Publication disclosed a method which consists of several stages including conversion of polysaccharides (cellulose and hemicellulose) of lignocellulose feedstock into soluble sugars, biotechnological conversion of soluble sugars in methanol by microorganisms.
- Malaysian Patent No. MY-142233-A (hereinafter referred to as '233 Patent) disclosed a process of producing ethanol from a fibrous lignocellulosic raw material.
- SSF simultaneous saccharification and fermentation
- the recovered cellulose is often recalcitrant to subsequent hydrolysis to form glucose.
- the hydrolysis is often done enzymatically, and the resistance of the cellulose to hydrolysis is often compensated for by using high enzyme loading.
- the objective of delignification is to remove lignin and maintain fiber strength and degree of polymerization (DP) of cellulose.
- DP polymerization
- Oil palm empty fruit bunch is a by-product of palm oil extraction and milling process.
- EFB Oil palm empty fruit bunch
- Malaysia has a ready source of biomass in EFB conveniently collected and available for exploitation in all palm oil mills.
- As a lignocellulosic biomass EFB similarly shows many applications in various fields (Sumathi et al., "Utilization of oil palm as a source of renewable energy in Malaysia”; Renewable and Sustainable Energy Reviews 12(9):2404 - 2421 ; 2008).
- EFB is fractionated into its primary components such as cellulose, hemicellulosic sugars and lignin, it would be used more easily in potentially distinct downstream process with more revenues.
- One aspect of the present invention is to provide an integrated process for fractionation of oil palm empty fruit bunch (EFB) into cellulosic solid.
- EFB oil palm empty fruit bunch
- a further aspect of the present invention is to provide an integrated process for converting the said cellulosic solid into ethanol and specifically employing simultaneous saccharification and fermentation (SSF) process.
- SSF simultaneous saccharification and fermentation
- another aspect of the present invention is to provide a process for utilizing the produced spent liquor comprises lignin product and hemicellulosic sugars in more beneficial way via biological or chemical procedures which may include production of polymer substitutes or derivatives like surfactant.
- FIG. 1 is the flow sheet of the integrated process for fractionation of EFB into cellulosic solid (pulp), hemicellulosic sugars and lignin
- FIG. 2 is the graph showing enzymatic hydrolysis of cellulosic solid at different solid consistency characterized in the form of (a) Sugar concentration; (b) Enzymatic glycan conversion
- FIG. 3 is the graph showing Simultaneous Saccharification and Fermentation (SSF) of cellulosic solid for ethanol production characterized independently in the form of (a) Glucose concentration during SSF; (b) Ethanol concentration during SSF
- SSF Simultaneous Saccharification and Fermentation
- FIG. 4 is the flow sheet of the general mass balance of fractionation of EFB for ethanol, lignin and hemicellulosic syrup production DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
- the present invention relates to an integrated process for fractionation of oil palm empty fruit bunch (EFB) to obtain cellulosic solid, hemicellulosic sugars and high-purity lignin, and conversion of the cellulosic solid to ethanol by enzymatic hydrolysis and microbial fermentation i.e. simultaneous saccharification and fermentation (SSF).
- EFB oil palm empty fruit bunch
- biomass pretreatment is a prerequisite step for effective saccharification of cellulose for producing glucose.
- the objective of pretreatment is to increase cellulose accessibility and thus cellulase enzymes can contact cellulose to perform the hydrolysis process.
- Conventional biomass pretreatment such as steam explosion, dilute acid pretreatment, hydrothermal pretreatment showed some merits to increase cellulose digestibility.
- lignin is often of low quality and only can use as a fuel.
- Organosolv pretreatment has been recognized as a promising biomass fractionation due to the following advantages: (1 ) organic solvents are always easy to recover by distillation and recycled for pretreatment; (2) the chemical recovery in organosolv pretreatment can isolate lignin as a solid material and hemicellulose as syrup, both of which show promise as chemical feedstocks; (3) the isolated lignin are of high purity, which can be used for polymer substitution and production of other high-value-added products.
- the present invention provides a process for fractionation of oil palm empty fruit bunch (EFB) for producing cellulosic solid (pulp), hemicellulosic sugars and lignin as illustrated in FIG. 1 , and comprises the following steps:
- the process advantageously produces cellulose pulp from EFB which can be further used for paper production.
- the produced celluose is suitable for enzymatic hydrolysis into sugars, which can be further fermented into alcohols such as ethanol and/or butanol.
- the said organic acid is selected from formic acid, acetic acid or propanoic acid; more preferably, the said organic acid is formic acid. Since organic acid, in particular formic acid and acetic acid have ⁇ value around 1 1 cal 1/2 /cm "3 2 , they are good solvents for lignin fragmentation. Moreover, the carboxyl group of organic acid can easily form hydrogen bond with lignin molecule, thus aqueous organic acids have high lignin solubility.
- the FT dissociated from organic acid can play as a catalyst to accelerate the formation of lignin fragments and hydrolysis of hemicellulose.
- an exogenous acid such as sulfuric acid or hydrochloric acid is unnecessary.
- the used aqueous organic acid should have an organic acid concentration of 50-90%. Too low organic acid concentration is negative to lignin solubilization; however, too high organic acid concentration can lead to high acylation of cellulose, which can further affect the utilization of cellulose. More preferably, the organic acid concentration should not be higher than 90% by weight in order to control the acyl group content of lower than 5% by weight.
- the organic acid concentration should not be less than 50% by weight, in order to obtain a high degree of delignification.
- the obtained slurry is further separated.
- the said separation process is performed by squeezing, filtration or centrifugation; more preferably, after separation the said solid phase contains dry solid mater of 20-50% by weight. It should be careful to control the liquid content of the obtained solid phase.
- the liquid content should not be less than 50% (corresponding dry solid matter content higher than 50%); otherwise the mechanical pressing power would collapse the pore structure of the cellulosic solid, which whereby could decrease the cellulose digestibility.
- the solid phase (2) In order to further remove the residual lignin fragments remaining in the said solid phase (2) obtained in step b), the solid phase (2) must be washed with fresh organic acid as shown in step c).
- the said organic acid in step c) is selected from formic acid, acetic acid or propanoic acid; more preferably, the said organic acid is the same as that used for cooking in both organic acid type and concentration.
- the said solid phase (2) cannot be directly washed with water in order to avoid the precipitation of dissolved lignin onto cellulosic fiber which will affect the subsequent enzymatic hydrolysis of cellulose.
- the washing step can be conducted by either batch or continuous flow.
- the solid phase (2) is washed with fresh medium comprising the same organic acid as that used in step a) in a counter flow or cross flow manner.
- a separating step is performed as that used in step b) to obtain a solid phase (5).
- the said solid phase (5) is wet with some residual organic acid that must be recovered.
- the said solid phase (5) is heated under vacuum to recover the residual organic acid by evaporation and obtained an evaporated solid phase (7).
- the evaporation temperature should be well controlled. Too high a temperature might cause significant hornification of the said cellulosic solid, and whereby decreases the subsequent enzymatic hydrolysis.
- the evaporation is conducted at 20- 80 °C under pressure of 1 -13 kPa; more preferably, the recovery condition meets the demand that the said evaporated solid phase (7) has a liquid content of less than 5% by weight. By this evaporation process, more than 95% of the residual organic acid can be recovered.
- the evaporated solid phase (7) still contains some residual organic acid, which might inhibit the microorganism growth in the subsequent fermentation process. Therefore, the said evaporated solid phase (7) is further washed with water to remove the residual organic acid.
- the said washing process in step e) is conducted at 30-60 °C with water-to-solid ratio of 20-5:1 by weight. More preferably, the said washing process is conducted in a counter flow or cross flow manner.
- This invention also comprises a step for recovering the organic acid from the spent liquor obtained in step b) and c).
- the spent liquor contains dissolved lignin and sugars that mainly come from hemicellulose hydrolysis.
- the said spent liquor is evaporated under vacuum to recover organic acid.
- the spent liquor is distillated under vacuum to obtain the recovered fresh aqueous organic acid at the top as the top liquid stream (10) and a concentrated spent liquor stream (1 1 ).
- the said top liquid stream (10) is further recycled to step a) for delignification of EFB and step c) for washing the said solid phase 2). More preferably, 90% of the organic acid in spent liquor should be recovered by distillation.
- the concentrated spent liquor stream (1 1 ) is further treated for lignin and hemicellulosic sugar recovery.
- Lignin can be easily precipitated from the concentrated spent liquor as a solid phase while hemicellulosic sugars are recovered as a liquid syrup.
- the volume of the water added to the said concentrated spent liquor should be at least five times that of the concentrated spent liquor. More preferably, the water added to the concentrated spent liquor is the liquid stream (12) obtained in step e).
- This invention also provides a process for converting the said cellulosic solid to ethanol comprising the steps of:
- step b) adjusting the pH value of the said first slurry mixture obtained in step a) to 4.5-6.5 to obtain a second slurry mixture;
- alkali is used to catalyze the deacylation process.
- the said alkali is selected from sodium hydroxide, potassium hydroxide, lime or ammonia. More preferably, the said alkali is selected from lime or ammonia, since lime is cheap and ammonia can be used as nitrogen source for yeast growth.
- the alkali loading is important to deacylation.
- the used alkali loading is 0.1 -10% by weight based on the dry cellulosic solid.
- liquid-to-solid ratio is also important since it can affect the alkali concentration for deacylation.
- the liquid-to-solid ratio is 20-3:1 . More preferably, when alkali loading is low, a low liquid-to-solid ratio should be used, but the mixing might not be homogenous at a low liquid- to-solid ratio.
- Deacylation temperature also significantly affects the degree of deacylation.
- the temperature should be in the range of 20-120 °C.
- the deacylation condition should meet the requirement i.e.
- the treated cellulosic solid has an acyl group content of less than 1 % by weight based on dry matter.
- the obtained slurry mixture showed excellent enzymatic digestibility for ethanol production by a SSF process.
- the slurry mixture is preferably neutralized and its pH adjusted in the range of 4.5-6.5. More preferably, in most cases, since the released organic acid by deacylation process can react with the excess alkali, no other acid is required to adjust the pH value of the slurry.
- the neutralized slurry is thus suitable for ethanol production.
- the said SSF is conducted with 5-30 FPU/g solid of cellulase loading, at 30-40 °C and 5-20% solid consistency.
- the cellularosic solid obtained by this invention showed very good enzymatic digestibility, and can obtain a high ethanol concentration. Removing most of the lignin by organic acid delignification not only eliminates the physical barrier of lignin, but also decreases the nonproductive adsorption of cellulase enzymes onto the residual lignin matrix. Moreover, the high cellulose content in the obtained cellulosic solid would increase glucose concentration in the enzymatic hydrolyzate, which whereby would increase the subsequent ethanol concentration. Increasing ethanol concentration has important significance for decreasing the energy consumption in ethanol recovery. A significant increase in energy demand is observed at an ethanol concentration below 4%. However, with the process provided by this invention, ethanol concentration can be higher than 5%, which is important to decrease the energy consumption for ethanol recovery.
- the said hemicellulosic sugars obtained in the process provided are further utilized for the production of corresponding products by biological or chemical ways; more preferably, the said hemicellulosic sugars is converted to furfural and 5-(Hydroxymethyl)-furfural (5-HMF); most preferably, the said conversion of the hemicellulosic sugars to furfural and 5-HMF is employed under the catalysis of the residual organic acid and no additional mineral acids need to be added.
- the obtained lignin product is of high purity and can be used for polymer substitution.
- the present invention will be further illustrated by the following, non-limiting examples.
- Example 1 fractionation with aqueous formic acid
- the oil palm EFB's main chemical components were determined according to Laboratory Analytical Procedure (LAP) of National Renewable Energy Laboratory (Sluiter et al., Determination of Structural Carbohydrates and Lignin in Biomass, Technical Report NREL/TP-510-42618, 5 April, 2008). The results are shown in Table 1 .
- the main chemical components of the dried pretreated solid are shown in Table 2. It can be calculated according to mass balance that after the treatment, 7.9% of cellulose, 89.32% of hemicellulose and 87.27% of lignin were respectively dissolved into the liquid phase, corresponding to 92.1 % of cellulose, 10.68% hemicellulose and 12.73% lignin recovered as solid phase. This result indicates that aqueous formic acid treatment can obtain a good degree of delignification and hemicellulose recovery.
- Example 2 fractionation with aqueous acetic acid
- the EFB used was the same as that in Example 1 .
- the main chemical components of the dried pretreated solid are shown in Table 3. It can be calculated according to mass balance that after the treatment, 9.6% of cellulose, 73.4% of hemicellulose and 68.7% of lignin were respectively dissolved into the liquid phase, corresponding to 90.4% of cellulose, 26.6% hemicellulose and 31 .3% lignin recovered as solid phase.
- This example indicates that aqueous acetic acid treatment also can obtain a satisfying degree of delignification and hemicellulose recovery.
- the EFB used was the same as that used in Example 1 .
- the EFB used was the same as that used in Example 1 .
- 30 gram of EFB was packed in a 1 -L three-neck flask followed by addition of 300 ml 78% (by weight) formic acid.
- the mixture was then heated to the normal boiling point at atmospheric pressure for 1 .5 hours.
- a mechanical stirring was employed to ensure a good reaction.
- the mixture was filtered to obtain a solid phase with liquid content of about 75%.
- the obtained solid phase was first washed by 300 ml 78% (by weight) formic acid and then filtered to remove as much liquid as possible.
- the solid was deformylated with 4% Ca(OH) 2 based on dry pulp weight at 120 °C for 1 hour.
- the solid was washed with water until neutrality and stored at 4°C in a fridge prior to enzymatic hydrolysis.
- the cellulosic solid was further digested by cellulase loading of 15 FPU/g solid at 50 ⁇ 0.5°C and pH 4.8 (0.1 M sodium acetate buffer) in an air-bath shaker at 130 rpm for 5 days.
- the solid consistency was 2.5-10%.
- the enzymatic digestibility of the cellulosic solid was described as enzymatic sugar concentrations and glycan conversion, which is respectively defined as follows:
- Example 5 Simultaneous Saccharafication and Fermentation (SSF) of cellulosic solid for ethanol production
- the EFB used was the same as that used in Example 1 .
- the solid was washed with water until neutrality and stored at 4°C in a fridge prior to SSF.
- the SSF was performed in 150-ml Erienmeyer flasks with 50 ml liquid medium.
- the yeast used was Saccharomices cerevisiae CICC 31014.
- the liquid medium contained 2 g/L (NH 4 ) 2 S0 4 , 5 g/L KH 2 P0 4 , 5 g/L yeast extracts, 1 g/L MgS0 4 and 0.2 g/L CaCI 2 .
- the cellulosic solid was mixed with the liquid medium until the solid consistency was 15% (w/v) followed by sterilization at 121 °C for 20 min.
- the EFB used was the same as that used in Example 1 .
- FIG. 4 A general mass balance of fractionation of EFB for ethanol, lignin and hemicellulosic syrup production is illustrated in FIG. 4.
- the present invention may be embodied in other specific forms without departing from its essential characteristics.
- the described embodiments are to be considered in all respects only as illustrative and not restrictive.
- the scope of the invention is, therefore indicated by the appended claims rather than by the foregoing description. All changes, which come within the meaning and range of equivalency of the claims, are to be embraced within their scope.
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WO2021024025A1 (en) * | 2019-08-08 | 2021-02-11 | Thai Eastern Pulp And Paper Co., Ltd. | A hopper and a system for preparing empty fruit bunch fiber in a paper and/or pulp production process |
WO2021024026A1 (en) * | 2019-08-08 | 2021-02-11 | Thai Eastern Pulp And Paper Co., Ltd. | A method for preparing empty fruit bunch fiber in a paper and/or pulp production process |
CN113026409A (zh) * | 2021-03-29 | 2021-06-25 | 边静 | 一种利用棕榈纤维制生物无硫半化学浆的方法 |
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CN116084198A (zh) * | 2018-05-28 | 2023-05-09 | 皮尔森生物工程技术(北京)有限公司 | 用于从植物材料的有机酸预处理回收产物的有效方法和组合物 |
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CN107043648A (zh) * | 2017-05-23 | 2017-08-15 | 北京鑫科创油莎豆科技发展有限公司 | 一种微生物发酵法制备油莎豆油的方法以及油莎豆油产品 |
CN116084198A (zh) * | 2018-05-28 | 2023-05-09 | 皮尔森生物工程技术(北京)有限公司 | 用于从植物材料的有机酸预处理回收产物的有效方法和组合物 |
WO2021024025A1 (en) * | 2019-08-08 | 2021-02-11 | Thai Eastern Pulp And Paper Co., Ltd. | A hopper and a system for preparing empty fruit bunch fiber in a paper and/or pulp production process |
WO2021024026A1 (en) * | 2019-08-08 | 2021-02-11 | Thai Eastern Pulp And Paper Co., Ltd. | A method for preparing empty fruit bunch fiber in a paper and/or pulp production process |
CN113026409A (zh) * | 2021-03-29 | 2021-06-25 | 边静 | 一种利用棕榈纤维制生物无硫半化学浆的方法 |
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EP4215615A1 (en) | 2022-01-19 | 2023-07-26 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Process for the production of an insect substrate, insect substrate and uses thereof |
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