WO2015089001A1 - Polymer films, gels, and foams containing electrically conductive patterns, and electronic devices containing such films, gels, and foams - Google Patents
Polymer films, gels, and foams containing electrically conductive patterns, and electronic devices containing such films, gels, and foams Download PDFInfo
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- WO2015089001A1 WO2015089001A1 PCT/US2014/069188 US2014069188W WO2015089001A1 WO 2015089001 A1 WO2015089001 A1 WO 2015089001A1 US 2014069188 W US2014069188 W US 2014069188W WO 2015089001 A1 WO2015089001 A1 WO 2015089001A1
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- imidazolium
- tetracyanoborate
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- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
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- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
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- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
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- C09D125/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/14—Side-groups
- C08G2261/142—Side-chains containing oxygen
- C08G2261/1424—Side-chains containing oxygen containing ether groups, including alkoxy
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/32—Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain
- C08G2261/322—Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain non-condensed
- C08G2261/3223—Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain non-condensed containing one or more sulfur atoms as the only heteroatom, e.g. thiophene
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
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- C08G2261/79—Post-treatment doping
- C08G2261/794—Post-treatment doping with polymeric dopants
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- C08J2400/00—Characterised by the use of unspecified polymers
- C08J2400/12—Polymers characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity
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- C08J2425/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3442—Heterocyclic compounds having nitrogen in the ring having two nitrogen atoms in the ring
- C08K5/3445—Five-membered rings
Definitions
- the present invention relates to polymer films, gels, and foams, more particularly polymer compositions, films, gels, and foams comprising electrically conductive polymers and electrically conductive patterns, and electronic devices containing such polymer films, gels, and foams and conducting patterns.
- High electrical conductivity is a desirable feature in various electronic devices, including, for example, energy storage devices, transistors, photovoltaic devices, display devices, and the like. Electrical conductivity can be achieved by application of a thin metallic coating such as gold, silver or copper, or a metal oxide coating containing Indium Tin Oxide (ITO) to a substrate.
- a thin metallic coating such as gold, silver or copper, or a metal oxide coating containing Indium Tin Oxide (ITO)
- ITO Indium Tin Oxide
- Transparent conductive oxide films such as ITO are used in a wide variety of applications such as, but not limited to, LCDs, OLEDs, solar cells, and the like. ITO films tend to have weak mechanical strength and low flexibility, which makes them fragile and readily damaged during bending.
- ITO films are generally applied using vacuum deposition and are therefore not amenable to wet processing.
- PEDOT-PSS poly(3,4-ethylenedioxythiophene) and poly(styrene sulfonate)
- ITO coatings for use in various applications requiring high electrical conductivity.
- the electrical conductivity of electrically conductive polymers is typically lower than that of ITO, but can be enhanced through the use of conductive fillers, such as carbon nanotubes, and dopants.
- conductive fillers such as carbon nanotubes, and dopants.
- polymer films comprising:
- an electrically conductive pattern comprising an ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, and disposed on the first surface of the layer of electrically conductive polymer.
- polymer composition comprising:
- a first liquid carrier comprising water, a water miscible polar liquid, or a combination thereof
- step 2 2) removing the liquid carrier from the layer to form a film free of ionic liquid and sulfonylimide anion; 3) contacting an ionic liquid, a salt comprising a sulfonylimide anion, or combination thereof, on the surface of the film obtained in step 2.
- the buffer layer comprises a polymer film as described herein.
- the present invention is directed to an electronic device, comprising at least one polymer film according to the present invention.
- FIG. 1 shows a schematic diagram of an electronic device according to the present invention.
- acidic group means a group capable of ionizing to donate a hydrogen ion
- anode means an electrode that is more efficient for injecting holes compared to than a given cathode
- buffer layer generically refers to electrically conductive or semiconductive materials or structures that have one or more functions in an electronic device, including but not limited to, planarization of an adjacent structure in the device, such as an underlying layer, charge transport and/or charge injection properties, scavenging of impurities such as oxygen or metal ions, and other aspects to facilitate or to improve the performance of the electronic device,
- cathode means an electrode that is particularly efficient for injecting electrons or negative charge carriers
- Confinement layer means a layer that discourages or prevents quenching reactions at layer interfaces
- doped as used herein in reference to an electrically conductive polymer means that the electrically conductive polymer has been combined with a polymer counterion for the electrically conductive polymer, which polymer counterion is referred to herein as “dopant”, and is typically a polymer acid, which is referred to herein as a “polymer acid dopant”,
- doped electrically conductive polymer means a polymer blend comprising an electrically conductive polymer and a polymer counterion for the electrically conductive polymer
- electrically conductive polymer means any polymer or polymer blend that is inherently or intrinsically, without the addition of electrically conductive fillers such as carbon black or conductive metal particles, capable of electrical conductivity, more typically to any polymer or oligomer that exhibits a bulk specific conductance of greater than or equal to 10 "7 Siemens per centimeter ("S/cm”), unless otherwise indicated, a reference herein to an “electrically conductive polymer” include any optional polymer acid dopant,
- electrically conductive includes conductive and semi-conductive
- electroactive when used herein in reference to a material or structure, means that the material or structure exhibits electronic or electro-radiative properties, such as emitting radiation or exhibiting a change in concentration of electron-hole pairs when receiving radiation,
- electronic device means a device that comprises one or more layers comprising one or more semiconductor materials and makes use of the controlled motion of electrons through the one or more layers,
- electrotron injection/transport means that such material or structure that promotes or facilitates migration of negative charges through such material or structure into another material or structure
- high-boiling solvent refers to an organic compound which is a liquid at room temperature and has a boiling point of greater than 100°C
- hole transport when used herein when referring to a material or structure, means such material or structure facilitates migration of positive charges through the thickness of such material or structure with relative efficiency and small loss of charge
- layer as used herein in reference to an electronic device, means a coating covering a desired area of the device, wherein the area is not limited by size, that is, the area covered by the layer can, for example, be as large as an entire device, be as large as a specific functional area of the device, such as the actual visual display, or be as small as a single sub-pixel,
- polymer includes homopolymers and copolymers
- polymer blend means a blend of two or more polymers
- polymer network means a three dimensional structure of interconnected segments of one or more polymer molecules, in which the segments are of a single polymer molecule and are interconnected by covalent bonds (a "crosslinked polymer network”), in which the segments are of two or more polymer molecules and are interconnected by means other than covalent bonds, (such as physical
- electrically conductive pattern refers to one or more surface areas on a film or substrate that is electrically conductive and has an electrical resistance that is different from the portions of the film or substrate not bearing the pattern.
- halo means a halogen or halide radical and includes, for example, fluoride (F), chloride (CI), bromide (Br), iodide (I), and astatide (At).
- alkyl means a monovalent straight, branched or cyclic saturated hydrocarbon radical, more typically, a monovalent straight or branched saturated (C C 40 )hydrocarbon radical, such as, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, hexyl, octyl, hexadecyl, octadecyl, eicosyl, behenyl, tricontyl, and tetracontyl.
- cycloalkyl means a saturated hydrocarbon radical, more typically a saturated (C5- C22) hydrocarbon radical, that includes one or more cyclic alkyl rings, which may optionally be substituted on one or more carbon atoms of the ring with one or two (C-i-C6)alkyl groups per carbon atom, such as, for example, cyclopentyl, cycloheptyl, cyclooctyl.
- heteroalkyl means an alkyl group wherein one or more of the carbon atoms within the alkyl group has been replaced by a hetero atom, such as, for example, nitrogen, oxygen, or sulfur.
- haloalkyl means an alkyl radical, more typically a (C
- C22)alkyl radical that is substituted with one or more halogen atoms, such as fluorine, chlorine, bromine, and iodine.
- halogen atoms such as fluorine, chlorine, bromine, and iodine.
- haloalkyl groups include, for example, trifluoromethyl, 1 H,1 H,2H,2H-perfluorooctyl, perfluoroethyl.
- hydroxyalkyl means an alkyl radical, more typically a (C-i-C22)alkyl radical, that is substituted with one or more hydroxyl groups, including, for example, hydroxymethyl, hydroxyethyl, hydroxypropyl, and
- alkoxyalkyl means an alkyl radical that is substituted with one or more alkoxy substituents, more typically a (CrC 2 2)alkyloxy- (CrC 6 )alkyl radical, including, for example, methoxymethyl, ethoxyethyl, and ethoxybutyl.
- alkenyl means an unsaturated straight or branched hydrocarbon radical, more typically an unsaturated straight, branched, (C2- C22) hydrocarbon radical, that contains one or more carbon-carbon double bonds, including, for example, ethenyl (vinyl), n-propenyl, and iso-propenyl, and allyl.
- cycloalkenyl means an unsaturated hydrocarbon radical, typically an unsaturated (C5-C22) hydrocarbon radical, that contains one or more cyclic alkenyl rings and which may optionally be substituted on one or more carbon atoms of the ring with one or two (C-i-C6)alkyl groups per carbon atom, including, for example, cyclohexenyl and cycloheptenyl.
- alkynyl means an unsaturated straight or branched hydrocarbon radical, more typically an unsaturated straight, branched, (C2- C22) hydrocarbon radical, that contains one or more carbon-carbon triple bonds, including, for example, ethynyl, propynyl, and butynyl.
- aryl means a monovalent unsaturated hydrocarbon radical containing one or more six-membered carbon rings in which the unsaturation may be represented by three conjugated double bonds.
- Aryl radicals include monocyclic aryl and polycyclic aryl.
- Polycyclic aryl refers to a monovalent unsaturated hydrocarbon radical containing more than one six-membered carbon ring in which the unsaturation may be represented by three conjugated double bonds wherein adjacent rings may be linked to each other by one or more bonds or divalent bridging groups or may be fused together.
- aryl radicals include, but are not limited to, phenyl, methylphenyl, isopropylphenyl, tert-butyl phenyl, methoxyphenyl,
- aralkyl means an alkyl group substituted with one or more aryl groups, more typically a (Ci-Cis)alkyl substituted with one or more (C6-C-i 4 )aryl substituents, including, for example, phenylmethyl (benzyl), phenylethyl, and triphenylmethyl.
- heterocycle refers to compounds having a saturated or partially unsaturated cyclic ring structure that includes one or more hetero atoms in the ring.
- heterocyclyl refers to a monovalent group having a saturated or partially unsaturated cyclic ring structure that includes one or more hetero atoms in the ring. Examples of heterocyclyl groups include, but are not limited to, morpholinyl, piperadinyl, piperazinyl, pyrrolinyl, pyrazolyl, and pyrrolidinyl.
- heteroaryl means a monovalent group having at least one aromatic ring that includes at least one hetero atom in the ring, which may be substituted at one or more atoms of the ring with hydroxyl, alkyl, alkoxyl, alkenyl, halo, haloalkyl, monocyclic aryl, or amino.
- heteroaryl groups include, but are not limited to, thienyl, pyrrolyl, pyridinyl, pyrimidinyl, pyrazinyl, triazinyl, pyridazinyl, tetrazolyl, and imidazolyl groups.
- polycydic heteroaryl refers to a monovalent group having more than one aromatic ring, at least one of which includes at least one hetero atom in the ring, wherein adjacent rings may be linked to each other by one or more bonds or divalent bridging groups or may be fused together.
- polycydic heteroaryl groups include, but are not limited to, indolyl and quinolinyl groups.
- amidosulfonate is -R 1 -C(O)N(R 4 )R 2 -SO 3 Z,
- benzyl is -CH 2 -C 6 H 5
- carboxylate is -R 1 -C(O)O-Z or -R 1 -O-C(O)-Z
- ether is -R 1 -(O-R 3 ) p -O-R 3 ,
- ether carboxylate is -R 1 -O-R 2 -C(O)O-Z or -R 1 -O-R 2 -O-C(O)-Z,
- ether sulfonate is -R 1 -O-R 2 -SO 3 Z
- esters sulfonate is -R 1 -O-C(O)R 2 -SO 3 Z
- urethane is -R 1 -O-C(O)-N(R 4 ) 2 ,
- each R 1 is absent or alkylene
- each R 2 is alkylene
- each R 3 is alkyl
- each R 4 is H or an alkyl
- p is 0 or an integer from 1 to 20, and
- each Z is H, alkali metal, alkaline earth metal, N(R 3 ) or R 3 ,
- any of the above groups may be non-substituted or substituted, and any group may have fluorine substituted for one or more hydrogens, including
- salt refers to compounds composed of ions. Typically, salts are composed of related numbers of cations (positively-charged ions) and anions (negatively-charged ions).
- Cations include inorganic cations and organic cations.
- inorganic cations include alkali metal cations, alkaline earth metal cations, transition metal cations, lanthanide cations, Group 13 (modern lUPAC numbering) cations, Group 14 cations, and Group 15 cations.
- alkali metal cations include, but are not limited to, sodium (Na + ), lithium (Li + ), potassium (K + ), rubidium (Rb + ), and cesium (Cs + ).
- alkaline earth metal cations include, but are not limited to, magnesium (Mg 2+ ), calcium (Ca 2+ ), strontium (Sr 2+ ), and barium (Ba 2+ ).
- transition metal cations include, but are not limited to, iron(lll) (Fe 3+ ), cooper(ll) (Cu 2+ ), silver(l) (Ag + ), zinc(ll) (Zn 2+ ), yttrium(lll) (Y 3+ ), cobalt(ll) (Co 2+ ), tungsten(lll) (W 3+ ), zirconium (IV) (Zr 4+ ), and titanium(IV) (Ti 4+ ).
- lanthanide cations include, but are not limited to, lanthanum(lll) (La 3+ ), cerium(lll) (Ce 3+ ), and
- Group 13 cations include, but are not limited to, aluminum(lll) (Al 3+ ) and gallium(lll) (Ga 3+ ).
- Group 14 cations include, but are not limited to, tin(ll) (Sn ) and tin(IV) (Sn ).
- Group 15 cations include, but are not limited to, bismuth(lll) (Bi 3+ ) and antimony(lll) (Sb 3+ ).
- Organic cations are positively-charged species wherein the positive charge(s) is(are) carried by a non-metal atom.
- Organic cations may contain one or more carbon atoms.
- Organic cations include nitrogen-based organic cations, phosphorus-based organic cations, carbocation-based organic cations, sulfur-based organic cations, and iodine-based organic cations.
- Nitrogen-based organic cations contain one or more nitrogen atoms and the positive charge is carried by at least one nitrogen atom in the cation.
- Nitrogen-based organic cations include quaternary ammonium cations, nitrogen heterocyclic and nitrogen heteroaromatic cations.
- Quaternary ammonium cations include cations of formula VI':
- R56- 59 are each, independently, H, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, aralkyl, alkylsilyl, alkylsilylsilyl, alkyl-SO 2 -, or alkenyl-SO 2 - .
- Alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, and aralkyl groups may optionally be substituted at one or more carbons with acetoxy (-O(CO)CH 3 ) groups or carboxyl groups (-(CO)OH).
- R56-R59 are each, independently, H, (Ci-C-i 4 )alkyl, hydroxyalkyl, alkoxyalkyl, aryl, aralkyl, alkylsilyl, alkylsilylsilyl, alkyl-SO 2 -, or alkenyl- SO2-. More typically, R56-R59 are each, independently, H, methyl, ethyl,
- Examples of quaternary ammonium cations include, but are not limited to, ammonium, tetramethyl ammonium, triethyl ammonium, trimethyltetradecyl amnnoniunn, tetrabutyl ammonium, tetrahexyl ammonium, butyltrimethyl ammonium, methyltrioctyl ammonium, tetrakis(decyl)ammonium, tetraoctyl ammonium, tributylmethyl ammonium, bis(2-hydroxyethyl)methyl ammonium, (2- hydroxyethyl)dimethyloctyl ammonium, tris(2-hydroxyethyl)methyl ammonium, (2- hydroxyethyl)trimethyl ammonium, (2-acetoxyethyl)trimethyl ammonium, tetraheptyl ammonium, tetradodecyl ammonium, tetraethy
- dimethyldioctadecyl ammonium 1 -carboxy-N,N,N-trimethylmethanaminium, phenyldimethyl ammonium, diisopropylethyl ammonium,
- Nitrogen heterocyclic and nitrogen heteroaromatic cations include 5-8- membered ring structures and may contain heteroatoms other than nitrogen.
- Nitrogen heterocyclic cations include pyrazolium, such as, for example, 1 -butyl-2,3,5-trimethylpyrazolium, 1 ,2,4-trimethylpyrazolium, and 1 -butyl-2- methylpyrazolium cations, pyrrolinium cations, thiazolium cations, oxazolium cations, and cations of formula VI:
- R 6 o and F3 ⁇ 4i are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyi; e is an integer from 0 to 3; and Qi is -NH-, -O-, or -CH 2 -.
- R 6 o and R 6 i are each, independently, H, (Ci-C-i 2 )alkyl, hydroxyalkyi, alkoxyalkyi.
- R 6 o and R 6 i are each, independently, H, methyl, ethyl, n-propyl, n-butyl, hexyl, octyl, dodecyl, ethoxyethyl, ethoxymethyl, and methoxypropyl.
- Qi is -O-, or - CH 2 - and e is 0 or 1 .
- cations of formula VI include cations of formula VII:
- R 62 and R 6 3 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyl.
- R62 and R63 are each, independently, H, (Ci-C-i 2 )alkyl, hydroxyalkyi, alkoxyalkyi.
- R 62 and R 6 3 are each, independently, H, methyl, ethyl, n-propyl, n- butyl, hexyl, octyl, dodecyl, ethoxyethyl, ethoxymethyl, and methoxypropyl.
- Examples of cations of formula VII include, but are not limited to, N,N-dimethyl- morpholinium, ⁇ , ⁇ -diethyl-morpholinium, N- ethoxymethyl-N-methyl-morpholinium cations.
- R 64 and F3 ⁇ 45 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyl.
- R 64 and R 6 5 are each, independently, H, (Ci-C-i 2 )alkyl, hydroxyalkyi, alkoxyalkyi.
- R6 4 and R65 are each, independently, H, methyl, ethyl, n-propyl, n- butyl, hexyl, octyl, dodecyl, ethoxyethyl, ethoxymethyl, and methoxypropyl.
- Examples of cations of formula VIII include, but are not limited to, 1 -butyl-1 -methyl- piperidinium, 1 -methyl-1 -propyl-piperidinium, 1 ,1 -dimethyl-piperidinium, 1 - ethoxyethyl-1 -methyl-piperidinium, 1 -hexyl-1 -methyl-piperidinium, and 1 -methyl-1 - octyl-piperidinium cations.
- Cations of formula VI include cations of formula IX:
- R 6 6 and R67 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyl.
- R 6 6 and R 6 7 are each, independently, H, (Ci-C-i 2 )alkyl, hydroxyalkyi, alkoxyalkyi.
- R66 and R67 are each, independently, H, methyl, ethyl, n-propyl, n- butyl, hexyl, octyl, dodecyl, ethoxyethyl, ethoxymethyl, and methoxypropyl.
- Examples of cations of formula IX include, but are not limited to, 1 -butyl-1 -methyl- pyrrolidinium, 1 -ethyl-1 -methyl-pyrrolidinium, 1 -methyl-1 -propyl-pyrrolidinium, 1 ,1 - dimethyl-pyrrolidinium, 1 -ethoxyethyl-1 -methyl-pyrrolidinium, 1 -hexyl-1 -methyl- pyrrolidinium, and 1 -methyl-1 -octyl-pyrrolidinium cations.
- Nitrogen heteroaromatic cations include imidazolium, pyridazinium, pyrazinium, pyridinium, triazolium, pyrrolium cations, such as, for example, 1 ,1 - dimethyl-pyrrolium, 1 -methyl-1 -pentyl-pyrrolium cations; and triazine ammonium cations, such as, for example, 1 ,3,5-triazin-2,4,6-triaminium, 6-amino-1 ,3,5-triazin- 2,4-diaminium, and 4,6-diamino-1 ,3,5-triazin-2-aminium cations.
- Imidazolium cations include cations of formula X:
- R 6 s, R69, and R 7 o are each, independently, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyi, alkoxyalkyi, sulfoalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl.
- R68, R69, and R 7 o are each, independently, H, (Ci-C-i 4 )alkyl, hydroxyalkyi, alkoxyalkyi, sulfoalkyi, (C2-C-i 4 )alkenyl, aryl, or aralkyl.
- R 6 8, R69, and R 70 are each, independently, H, methyl, ethyl, n-propyl, n-butyl, isobutyl, pentyl, hexyl, heptyl, octyl, dodecyl, tetradecyl, hydroxyethyl, ethoxyethyl, ethoxymethyl, methoxypropyl, sulfopropyl, vinyl, phenyl, or benzyl.
- imidazolium cations include, but are not limited to, 1 ,3-dimethyl-imidazolium, 1 - benzyl-3-methyl-imidazolium, 1 -butyl-3-methyl-imidazolium, 1 -ethyl-3-methyl- imidazolium, 1 -hexyl-3-methyl-imidazolium, 1 -methyl-3-propyl-imidazolium, 1 -methyl- 3-octyl-imidazolium, 1 -methyl-3-tetradecyl-imidazolium, 1 -methyl-3-phenyl- imidazolium, 1 ,2,3-trimethyl-imidazolium, 1 ,2-methyl-3-octyl-imidazolium, 1 -butyl-2,3- dimethyl-imidazolium, 1 -hexyl-2,3-methyl-imidazolium, 1 -(2-hydroxyethyl)-2,3
- Pyridinium cations include cations having formula XI: wherein R 7 i- R 76 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, sulfoalkyl, alkenyl, cycloalkenyl, aryl, or aralkyl.
- R 7 R 76 are each, independently, H, (C Ci 4 )alkyl, hydroxyalkyl, alkoxyalkyl, sulfoalkyl, (C 2 -Ci 4 )alkenyl, aryl, or aralkyl.
- R 7 R 76 are each, independently, H, methyl, ethyl, n-propyl, n-butyl, isobutyl, pentyl, hexyl, heptyl, octyl, dodecyl, tetradecyl, hydroxyethyl, hydroxypropyl, ethoxyethyl, ethoxymethyl, methoxypropyl, sulfopropyl, vinyl, phenyl, and benzyl.
- pyridinium cations include, but are not limited to, N-butyl-pyridinium, N-hexyl-pyridinium cations, N-butyl-4-methyl-pyridinium, N-butyl-3-methyl-pyridinium, and N-(3- hydroxypropyl)pyridinium cations.
- Phosphorus-based organic cations include phosphonium cations having formula ⁇ :
- R 77 -Rso are each, independently, H, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, or aralkyl.
- R 77 -Rso are each, independently, H, (CrCi )alkyl, hydroxyalkyl, alkoxyalkyl, or aryl.
- R 77 -Rso are each, independently, H, methyl, ethyl, n-propyl, n-butyl, hexyl, octyl, dodecyl, tetradecyl, hydroxymethyl, or phenyl.
- Examples of phosphonium cations include, but are not limited to, tributyloctyl phosphonium, tributyldodecyl phosphonium, tetrabutyl phosphonium, tributylmethyl phosphonium, triethylmethyl phosphonium, tetraphenyl phosphonium, tetrakis(hydroxymethyl) phosphonium, and trihexyl(tetradecyl)phosphonium cations.
- Carbocation-based organic cations include for example, guanidinium and cyclopropenylium cations.
- Guanidinium cations include cations having formula XII:
- R 8 i , Rs2, Rs3, and R 8 6 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyi; and R 84 and Res are each, independently, H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyi; or R 84 and Rss together form an alkylene group.
- R 8 i , Rs2, Rs3, and R 8 6 are each, independently, H, (C Ci 4 )alkyl, hydroxyalkyi, alkoxyalkyi, (C 2 -Ci 4 )alkenyl, aryl, or aralkyi; and Rs 4 and Rss are each, independently, H, (Ci-C-i 4 )alkyl, hydroxyalkyi, alkoxyalkyi, (C2-C-i 4 )alkenyl, aryl, or aralkyi; or R 84 and Rss together form a (C2- C 8 )alkylene group.
- R 8 i , Rs2, Rs3, and R 8 6 are each, independently, H, methyl, ethyl, n-propyl, n-butyl, isobutyl, pentyl, hexyl, or methoxyethyl; and R 84 and Rss are each, independently, H, methyl, ethyl, n-propyl, n-butyl, isobutyl, pentyl, hexyl, or methoxyethyl; or R 84 and Rss together form an ethylene group.
- guanidinium cations include, but are not limited to, guanidinium,
- R 8 7- R92 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl.
- F3 ⁇ 47- R92 are each, independently, H, (Ci-C-i 4 )alkyl, hydroxyalkyi, alkoxyalkyi, (C 2 -Ci 4 )alkenyl, aryl, or aralkyl.
- R 8 7- R92 are each, independently, H, methyl, ethyl, n- propyl, n-butyl, isobutyl, pentyl, or hexyl.
- cyclopropenylium cations include, but are not limited to, 1 ,2,3-tris(diethylamino)-cyclopropenylium and 1 ,2,3- tris(dimethylamino)-cyclopropenylium cations.
- Sulfur-based organic cations include sulfonium cations having formula
- R 93 , R 94 , and R 95 are each, independently, H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl.
- R93, R94, and R95 are each, independently, H, (Ci-C-i 4 )alkyl, (C3-C6)cycloalkyl, hydroxyalkyi, alkoxyalkyi, (C 2 -Ci 4 )alkenyl, aryl, or aralkyl.
- R 93 , R94, and R95 are each, independently, H, methyl, ethyl, n-propyl, n-butyl, isobutyl, pentyl, cyclopropyl, and phenyl.
- sulfonium cations include, but are not limited to, triethylsulfoniunn, cyclopropyldiphenyl sulfonium, and trimethyl sulfonium cations.
- Iodine-based organic cations include iodonium cations have formula XXIII:
- R152 and R153 are each, independently, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyl.
- R-I52 and R153 are each, indendently, an aryl group. More typically, R152 and R153 are each, independently, phenyl, p-methylphenyl (tolyl), p-isopropylphenyl (cumyl), or p- (tert-butyl)phenyl.
- iodonium cations include, but are not limited to, diphenyliodonium, (4-isopropylphenyl)(p-tolyl)iodonium, and bis(4-(tert- butyl)phenyl)iodonium cations.
- Anions are negatively-charged moieties and include, for example, halogenoaluminate(lll) anions, such as tetrachloroaluminate, chlorate anions, cyanate anions, such as thiocyanate, cyanate, and isocyanate anions, halide anions, such as fluoride, chloride, bromide, and iodide anions, nitrate anions, dicyanamide anions, fluorohydrogenate anions, such as, for example, poly(hydrogen fluoride) fluoride anions, fluorometallate anions, such as, for example,
- bonds ⁇ , ⁇ , ⁇ , ⁇ , and ⁇ are each, independently, present or absent;
- A is B, C, O, or P;
- R 102 , R103, Rio4, R105, R106, R107, R108, and R 109> are each, independently, H, halogen, alkyl, haloalkyi, cycloalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl, provided that
- bonds ⁇ , ⁇ , and ⁇ are present, R 97 , Rgs, R99 are present, and bonds ⁇ , and ⁇ are absent, and R-mo and R101 are absent;
- bonds a and ⁇ are present, R 97 and R 98 are present, and bonds ⁇ , ⁇ , and ⁇ are absent, and R 99 , R100, and R101 are absent;
- bonds ⁇ , ⁇ , ⁇ , and ⁇ are absent, and R 9 6-Rioi are absent; and when A is P, bonds ⁇ , ⁇ , ⁇ , ⁇ , and ⁇ are present, and R 9 6-Rioi are present.
- Anions of formula XIV include anions having formula XV:
- Ri 24 -Ri 27 are each, independently, halogen, cyano, alkyl, haloalkyi, cycloalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl.
- Alkyl, haloalkyi, cycloalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, and aralkyl groups may be substituted at one or more carbons with halogen, cyano, thio, alkyl, cycloalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, aralkyl, or alkylsilyl.
- Typical anions of formula (XV) include, for example, tetrafluoroborate, tetracyanoborate, tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, alkyltrifluoroborate,
- Anions of formula XIV also include anions having formula XVI: wherein R 2 s is— O " ,— OR129, or— R 30 , wherein R 2 g and R130 are each H, halogen, alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl,
- cydoalkenyl, aryl, or aralkyi Alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyi groups may be substituted at one or more carbons with halogen, cyano, thio, alkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, aralkyi, or alkylsilyl.
- anions of formula XVI include carbonate, hydrogen carbonate, methylcarbonate, salicylate, thiosalicylate, lactate, acetate, trifluroacetate, and formate anions.
- Anions of formula XIV further include anions having formula XVII:
- R 3 , R 32 , and R133 are each, independently, halogen, cyano, alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, aralkyi, or— (SO2)— R134, wherein Ri 34 is H, halogen, alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyi.
- Alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyi groups may be substituted at one or more carbons with halogen, cyano, thio, alkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, aralkyi, or alkylsilyl.
- Examples of anions of formula XVII include tricyanomethanide, tris[2,2,2-trifluoroethoxy(sulfonyl)]methanide, and
- Anions of formula XIV include anions having formula XIX: wherein R137 and R138 are each, independently,— OR139 or— O " , wherein R139 is H, halogen, alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl.
- Examples of anions of formula XIX include, but are not limited to, phosphate (PO 4 3" ), monohydrogen phosphate (HPO 4 2" ), dihydrogen phosphate (H 2 PO 4 " ), diethyl phosphate and dibenzyl phosphate.
- Anions of formula XIV also include anions having formula XX:
- R 40 -Ri 4 5 are each, independently, halogen, cyano, alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, aralkyl.
- cycloalkenyl, aryl, or aralkyl groups may be substituted at one or more carbons with halogen, cyano, thio, alkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, aralkyl, or alkylsilyl.
- 40 -Ri 4 5 are each, independently, halogen or alkyl. More typically, Ri 0 -Ri 4 5 are each, independently, fluorine or haloalkyl.
- Examples of anions of formula XX include, but are not limited to, hexafluorophosphate, di(trifluoromethyl)tetrafluorophosphate,
- tris(trifluoromethyl)trifluorophosphate tris(perfluoroalkyl)trifluorophosphate, such as tris(perfluoroethyl)trifluorophosphate, tetra(trifluoromethyl)difluorophosphate, penta(trifluoromethyl)fluorphosphate, and hexa(trifluoromethylphosphate anions.
- Anions of formula XIV further include anions having formula XXI:
- R 46 is— O-,— OR-i 47 ,— R-i 4 8, or— NH 2
- R 47 and Ri 48 are each H, halogen, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, or aralkyl.
- anions of formula XXI include, but are not limited to, sulfate (SO 4 2" ), hydrogen sulfate (HSO 4 " ), and (CrCi 2 )alkylsulfates, such as methylsulfate and octylsulfate, (Ci-Ci 2 )alkylsulfonate anions, such
- Anions of formula XIV yet further include anions having formula XXII:
- Ri 49 and R 150 each, independently, H, halogen, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, or aralkyl.
- Alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, or aralkyl groups may be substituted at one or more carbons with halogen, cyano, thio, alkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, aralkyl, or alkylsilyl.
- Examples of anions of formula XXII include, but are not limited to, perfluoroalkyl ⁇ -diketonate anions, such as, for example, 6,6,7,7,8,8,8-heptafluoro-2,2-dimethyl-3,5-octanedionate, 1 ,1 ,1 ,5,5,5-hexafluoro-2,4- pentanedionate, and 4,4,4-trifluoro-1 -(2-thienyl)-1 ,3-butanedionate anions.
- perfluoroalkyl ⁇ -diketonate anions such as, for example, 6,6,7,7,8,8,8-heptafluoro-2,2-dimethyl-3,5-octanedionate, 1 ,1 ,1 ,5,5,5-hexafluoro-2,4- pentanedionate, and 4,4,4-trifluoro-1 -(2-thienyl)-1
- Sulfonylimide anions include anions represented by formula XVIII:
- R135 and R136 are each, independently, alkyl, haloalkyl, hydroxyalkyl, alkoxyalkyl, alkoxyl, alkenyl, cycloalkenyl, alkynyl, aryl, aralkyl, heterocyclyl, or heteroaryl.
- R135 and Ri 3 6 are each, independently, haloalkyl or alkenyl .
- R135 and R136 are each, independently, trifluoromethyl, difluoromethyl, perfluoroethyl, allyl, or vinyl.
- sulfonylimide anions of formula XVIII include, but are not limited to, bis(alkylsulfonyl)imide anions, such as
- the electrically conductive polymer component of the respective polymer film, gel, foam, and/or polymer film, gel, foam component of the electronic device of the present invention may comprise one or more homopolymers, one or more co-polymers of two or more respective monomers, or a mixture of one or more homopolymers and one or more copolymers.
- the respective polymer film, and electrically conductive polymer film component of the electronic device of the present invention may each comprise a single polymer or may comprise a blend two or more polymers which differ from each other in some respect, for example, in respect to composition, structure, or molecular weight.
- the electrically conductive polymer of the film, gel, foam, and/or electrically conductive polymer component of the electronic device of the present invention comprises one or more electrically conductive polymers selected from electrically conductive polythiophene polymers, electrically conductive poly(selenophene) polymers, electrically conductive poly(telurophene) polymers, electrically conductive polypyrrole polymers, electrically conductive polyaniline polymers, electrically conductive fused polycylic heteroaromatic polymers, and blends of any such polymers.
- the electrically conductive polymer comprises one or more polymers selected from electrically conductive polythiophene polymers, electrically conductive poly(selenophene) polymers, electrically conductive poly(telurophene) polymers, and mixtures thereof Suitable polythiophene polymers, poly(selenophene) polymers, poly(telurophene) polymers and methods for making such polymers are generally known.
- the electrically conductive polymer comprises at least one electrically conductive polythiophene polymer, electrically conductive poly(selenophene) polymer, or electrically conductive poly(telurophene) polymer that comprises 2 or more, more typically 4 or more, monomeric units according to structure (I) per molecule of the polymer:
- Q is S, SE, or Te
- each occurrence of R 11 and each occurrence of R 12 is independently H, alkyl, alkenyl, alkoxy, alkanoyl, alkythio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, amino, alkylamino, dialkylamino, aryl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, arylthio, arylsulfinyl, alkoxycarbonyl, arylsulfonyl, acrylic acid, phosphoric acid, phosphonic acid, halogen, nitro, cyano, hydroxyl, epoxy, silane, siloxane, hydroxyl, hydroxyalkyi, benzyl, carboxylate, ether, ether carboxylate, amidosulfonate, ether sulfonate, ester sulfonate, and urethane, or both the R 1 group and R 2 group of
- Q is S
- the R 11 and R 12 of the monomehc unit according to structure (I) are fused and the electrically conductive polymer comprises a polydioxythiopene polymer that comprises 2 or more, more typically 4 or more, monomeric units according to structure (I. a) per molecule of the polymer:
- each occurrence of R 13 is independently H, alkyl, hydroxyl, heteroalkyl, alkenyl, heteroalkenyl, hydroxalkyi, amidosulfonate, benzyl, carboxylate, ether, ether carboxylate, ether sulfonate, ester sulfonate, or urethane, and
- n' 2 or 3.
- all R 13 groups of the monomeric unit according to structure (I. a) are each H, alkyl, or alkenyl. In one embodiment, R 13 groups of the monomeric unit according to structure (I. a) is not H. In one embodiment, each R 13 groups of the monomeric unit according to structure (I. a) is H.
- the electrically conductive polymer comprises an electrically conductive polythiophene homopolymer of monomeric units according to structure (I. a) wherein each R 13 is H and m' is 2, known as poly(3,4- ethylenedioxythiophene), more typically referred to as "PEDOT".
- the electrically conductive polymer comprises one or more electrically conductive polypyrrole polymers. Suitable electrically conductive polypyrrole polymers and methods for making such polymers are generally known. In one embodiment, the electrically conductive polymer comprises a polypyrrole polymer that comprises 2 or more, more typically 4 or more, monomeric units according to structure (II) per molecule of the polymer:
- each occurrence of R 21 and each occurrence of R 22 is independently H, alkyl, alkenyl, alkoxy, alkanoyl, alkythio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, amino, alkylamino, dialkylamino, aryl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, arylthio, arylsulfinyl, alkoxycarbonyl, arylsulfonyl, acrylic acid, phosphoric acid, phosphonic acid, halogen, nitro, cyano, hydroxyl, epoxy, silane, siloxane, hydroxyl, hydroxyalkyi, benzyl, carboxylate, ether, amidosulfonate, ether carboxylate, ether sulfonate, ester sulfonate, and urethane, or the R 21 and R 22 of a given
- each occurrence of R 21 and each occurrence of R 22 is independently H, alkyl, alkenyl, alkoxy, cycloalkyl, cycloalkenyl, hydroxyl, hydroxyalkyi, benzyl, carboxylate, ether, amidosulfonate, ether carboxylate, ether sulfonate, ester sulfonate, urethane, epoxy, silane, siloxane, or alkyl, wherein the alky group may optionally be substituted with one or more of sulfonic acid, carboxylic acid, acrylic acid, phosphoric acid, phosphonic acid, halogen, nitro, cyano, hydroxyl, epoxy, silane, or siloxane moieties.
- each occurrence of R 23 is independently H, alkyl, and alkyl substituted with one or more of sulfonic acid, carboxylic acid, acrylic acid, phosphoric acid, phosphonic acid, halogen, cyano, hydroxyl, epoxy, silane, or siloxane moieties.
- each occurrence of R 21 , R 22 , and R 23 is H.
- R 21 and R 22 are fused to form, together with the carbon atoms to which they are attached, a 6- or 7-membered alicyclic ring, which is further substituted with a group selected from alkyl, heteroalkyl, hydroxyl,
- R 22 are fused to form, together with the carbon atoms to which they are attached, a 6- or 7-membered alicyclic ring, which is further substituted with an alkyl group.
- R 21 and R 22 are fused to form, together with the carbon atoms to which they are attached, a 6- or 7- membered alicyclic ring, which is further substituted with an alkyl group having at least 1 carbon atom.
- R 21 and R 22 are fused to form, together with the carbon atoms to which they are attached, a -O-(CHR 24 )n'-O- group, wherein:
- each occurrence of R 24 is independently H, alkyl, hydroxyl, hydroxyalkyl, benzyl, carboxylate, amidosulfonate, ether, ether carboxylate, ether sulfonate, ester sulfonate, and urethane, and
- n' 2 or 3.
- At least one R 24 group is not hydrogen. In one embodiment, at least one R 24 group is a substituent having F substituted for at least one hydrogen. In one embodiment, at least one Y group is perfluorinated.
- the electrically conductive polymer comprises one or more electrically conductive polyaniline polymers. Suitable electrically conductive polyaniline polymers and methods of making such polymers are generally known.
- the electrically conductive polymer comprises a polyaniline polymer that comprises 2 or more, more typically 4 or more, monomeric units selected from monomeric units according to structure (III) and monomeric units according to structure (III. a) per molecule of the polymer:
- each occurrence of R 31 and R 32 s independently alkyl, alkenyl, alkoxy, cydoalkyi, cycloalkenyl, alkanoyi, alkythio, aryloxy, alkylthioalkyi, alkylaryl, arylalkyi, amino, alkylamino, dialkylannino, aryl, alkylsulfinyl, alkoxyalkyi, alkylsulfonyl, arylthio, arylsulfinyl, alkoxycarbonyl, arylsulfonyl, carboxylic acid, halogen, cyano, or alkyl substituted with one or more of sulfonic acid, carboxylic acid, halo, nitro, cyano or epoxy moieties, or two R 31 or R 32 groups on the same ring may be fused to form, together with the carbon atoms to which they are attached, a 3, 4, 5, 6, or 7- membere
- each a and a' is independently an integer from 0 to 4,
- each b and b' is integer of from 1 to 4, wherein, for each ring, the sum of the a and b coefficients of the ring or the a' and b' coefficients of the ring is 4.
- a or a' 0 and the polyaniline polymer is an non- substituted polyaniline polymers referred to herein as a "PANI" polymer.
- the electrically conductive polymer comprises one or more electrically conductive polycylic heteroaromatic polymers. Suitable electrically conductive polycylic heteroaromatic polymers and methods for making such polymers are generally known. In one embodiment, the electrically conductive polymer comprises one or more polycylic heteroaromatic polymers that comprise 2 or more, more typically 4 or more, monomeric units per molecule that are derived from one or more heteroaromatic monomers, each of which is independently according to Formula (IV):
- Q is S or NH
- R 41 , R 42 , R 43 , and R 44 are each independently H, alkyl, alkenyl, alkoxy, alkanoyl, alkythio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, amino, alkylamino, dialkylamino, aryl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, arylthio, arylsulfinyl, alkoxycarbonyl, arylsulfonyl, acrylic acid, phosphoric acid, phosphonic acid, halogen, nitro, cyano, hydroxyl, epoxy, silane, siloxane, hydroxyl, hydroxyalkyl, benzyl, carboxylate, ether, ether carboxylate, amidosulfonate, ether sulfonate, ester sulfonate, or urethane, provided that at least one pair of adjacent substitu
- the polycylic heteroaromatic polymers comprise 2 or more, more typically 4 or more, monomeric units per molecule that are derived from one or more heteroaromatic monomers, each of which is independently according to structure (V):
- Q is S, Se, Te, or NR T is S, Se, Te, NFT 5 , O, Si(R ss ) 2 , or PFT 5 ,
- E is alkenylene, arylene, and heteroarylene
- R 55 is hydrogen or alkyl
- R 51 , R 52 , R 53 , and R 54 are each independently H, alkyl, alkenyl, alkoxy, alkanoyl, alkythio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, amino, alkylamino, dialkylamino, aryl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, arylthio, arylsulfinyl, alkoxycarbonyl, arylsulfonyl, acrylic acid, phosphoric acid, phosphonic acid, halogen, nitro, nitrile, cyano, hydroxyl, epoxy, silane, siloxane, hydroxyl, hydroxyalkyl, benzyl, carboxylate, ether, ether carboxylate, amidosulfonate, ether sulfonate, and urethane, or where each pair of adjacent substituents R 51 and R
- the electrically conductive polymer comprises an electrically conductive copolymer that comprises at least one first monomeric unit per molecule that is according to formula (I), (I. a), (II), (III), or (III. a) or that is derived from a heteroaromatic monomer according to structure (IV) or (V) and further comprises one or more second monomeric units per molecule that differ in structure and/or composition from the first monomeric units. Any type of second monomeric units can be used, so long as it does not detrimentally affect the desired properties of the copolymer.
- the copolymer comprises, based on the total number of monomer units of the copolymer, less than or equal to 50%, more typically less than or equal to 25%, even more typically less than or equal to 10 % of second monomeric units.
- Exemplary types of second monomeric units include, but are not limited to those derived from alkenyl, alkynyl, arylene, and heteroarylene monomers, such as, for example, fluorene, oxadiazole, thiadiazole, benzothiadiazole, phenylene vinylene, phenylene ethynylene, pyridine, diazines, and triazines, all of which may be further substituted, that are copolymerizable with the monomers from which the first monomeric units are derived.
- the electrically conductive copolymers are made by first forming an intermediate oligomer having the structure A-B-C, where A and C represent first monomeric units, which can be the same or different, and B
- the A-B-C intermediate oligomer can be prepared using standard synthetic organic techniques, such as Yamamoto, Stille, Grignard metathesis, Suzuki and Negishi couplings.
- the electrically conductive copolymer is then formed by oxidative polymerization of the intermediate oligomer alone, or by copolymerization of the intermediate oligomer with one or more additional monomers.
- the electrically conductive polymer comprises an electrically conductive copolymer of two or more monomers.
- the monomers comprise at least one monomer selected from a thiophene monomer, a pyrrole monomer, an aniline monomer, and a polycyclic aromatic monomer.
- the weight average molecular weight of the electrically conductive polymer is from about 1000 to about 2,000,000 grams per mole, more typically from about 5,000 to about 1 ,000,000 grams per mole, and even more typically from about 10,000 to about 500,000 grams per mole.
- the electrically conductive polymer of the respective polymer film, and electronic device of the present invention further comprises a polymeric acid dopant, typically (particularly where the liquid medium of the polymer composition is an aqueous medium), a water soluble polymeric acid dopant.
- the electrically conductive polymers used in the new compositions and methods are prepared by oxidatively polymerizing the
- the acid is a polymeric sulfonic acid.
- the acids are poly(styrenesulfonic acid) (“PSSA”), poly(2-acrylamido-2-methyl-1 -propanesulfonic acid) (“PAAMPSA”), and mixtures thereof.
- PSSA poly(styrenesulfonic acid)
- PAAMPSA poly(2-acrylamido-2-methyl-1 -propanesulfonic acid)
- the acid anion provides the dopant for the conductive polymer.
- the oxidative polymerization is carried out using an oxidizing agent such as ammonium persulfate, sodium persulfate, and mixtures thereof.
- the doped electrically conductive polymer blend PANI/PAAMPSA is formed.
- EDT ethylenedioxythiophene
- the doped electrically conductive polymer blend PEDT/PSS is formed.
- the conjugated backbone of PEDT is partially oxidized and positively charged.
- Oxidatively polymerized pyrroles and thienothiophenes also have a positive charge which is balanced by the acid anion.
- the water soluble polymeric acid selected from the polysulphonic acids, more typically, poly(styrene sulfonic acid), or poly(acrylamido-2- methyl-1 -propane-sulfonic acid), or a polycarboxylic acid, such as polyacrylic acid polymethacrylic acid, or polymaleic acid.
- the electrically conductive polymer component of the respective polymer film and/or electronic device of the present invention comprises, based on 100 pbw of the electrically conductive polymer:
- the polymer network is a physical polymer network formed by non-crosslinked molecules of the electrically conductive polymer.
- the polymer network is a crosslinked polymer network.
- the electrically conductive pattern comprising an ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, is disposed on the first surface of the layer of an electrically conductive polymer.
- ionic liquids are organic salts that consist entirely of anionic and cationic species and have a melting point of less than or equal to 100°C. In one embodiment, the ionic liquid has a melting point of less than or equal to 75°C, more typically less than or equal to 50°C and even more typically less than or equal to 25°C.
- the ionic liquid comprises one or more organic salts that consist entirely of anionic and cationic species and have a melting point of less than or equal to 100°C.
- the cation of an ionic liquid compound is a bulky, asymmetrical organic moiety.
- Typical cations for suitable ionic liquid compounds include, for example:
- cations of formula VI' such as, for example, ammonium, tetramethyl ammonium, triethyl ammonium, trimethyltetradecyl ammonium, tetrabutyl
- ammonium tetrahexyl ammonium, butyltrimethyl ammonium, methyltrioctyl ammonium, tetrakis(decyl)ammonium, tetraoctyl ammonium, tributylmethyl ammonium, bis(2-hydroxyethyl)methyl ammonium, (2-hydroxyethyl)dimethyloctyl ammonium, tris(2-hydroxyethyl)methyl ammonium, (2-hydroxyethyl)trimethyl ammonium, (2-acetoxyethyl)trimethyl ammonium, tetraheptyl ammonium,
- tetradodecyl ammonium tetraethyl ammonium, ethyldimethylpropyl ammonium, benzyltrimethyl ammonium, benzyldimethyltetradecyl ammonium, benzyltributyl amnnoniunn tris(2-(2-methoxyethoxy)ethyl) ammonium, dimethyldioctadecyl ammonium, 1 -carboxy-N,N,N-trimethylmethanaminium, phenyldimethyl ammonium, diisopropylethyl ammonium, bis(trifluoromethylsulfonyl)phenyl ammonium,
- pyrazolium cations such as, for example, 1 -butyl-2,3,5-trimethylpyrazolium, 1 ,2,4-thmethylpyrazolium, and 1 -butyl-2-methylpyrazolium cations,
- cations of formula VII such as, for example, ⁇ , ⁇ -dimethyl-morpholinium, N,N- diethyl-morpholinium, N- ethoxymethyl-N-methyl-morpholinium cations,
- cations of formula VIII such as, for example, 1 -butyl-1 -methyl-piperidinium, 1 - methyl-1 -propyl-piperidinium, 1 ,1 -dimethyl-piperidinium, 1 -ethoxyethyl-1 -methyl- piperidinium, 1 -hexyl-1 -methyl-piperidinium, and 1 -methyl-1 -octyl-piperidinium cations,
- cations of formula IX such as, for example, pyrrolidinium, 1 -butyl-1 -methyl- pyrrolidinium, 1 -ethyl-1 -methyl-pyrrolidinium, 1 -methyl-1 -propyl-pyrrolidinium, 1 ,1 - dimethyl- pyrrolidinium, 1 -ethoxyethyl-1 -methyl- pyrrolidinium, 1 -hexyl-1 -methyl- pyrrolidinium, and 1 -methyl-1 -octyl- pyrrolidinium cations,
- formula X such as, for example, mono, di, and tri-substituted imidazolium, including 1 ,3-dimethyl-imidazolium, 1 -benzyl-3-methyl-imidazolium, 1 - butyl-3-methyl-imidazolium, 1 -ethyl-3-methyl-imidazolium, 1 -hexyl-3-methyl- imidazolium, 1 -methyl-3-propyl-imidazolium, 1 -methyl-3-octyl-imidazolium, 1 -methyl- 3-tetradecyl-imidazolium, 1 -methyl-3-phenyl-imidazolium, 1 ,2,3-trimethyl- imidazolium, 1 ,2-methyl-3-octyl-imidazolium, 1 -butyl-2,3-dimethyl-imidazolium, 1 - hexyl-2,3-methyl-imidazolium
- cations of formula XI such as, for example, pyridinium, N-butyl-pyridinium, N- hexyl-pyridinium cations, N-butyl-4-methyl-pyridinium, N-butyl-3-methyl-pyridinium, and N-(3-hydroxypropyl)pyridinium cations,
- pyrrolium cations such as, for example, 1 ,1 -dimethyl-pyrrolium, 1 -methyl-1 - pentyl-pyrrolium cations,
- tributyloctyl phosphonium tributyldodecyl phosphonium, tetrabutyl phosphonium, tributylmethyl phosphonium, triethylmethyl phosphonium, and
- cations of formula XXIII such as, for example, diphenyliodonium, (4- isopropylphenyl)(p-tolyl)iodonium, and bis(4-(tert-butyl)phenyl)iodonium cations, triazine ammonium cations, such as, for example, 1 ,3,5-triazin-2,4,6- triaminium, 6-amino-1 ,3,5-triazin-2,4-diaminium, and 4,6-diamino-1 ,3,5-triazin-2- aminium cations, and
- Typical anions for suitable ionic liquid compounds include, for example Halogenoaluminate(lll) anions, such as, for example, tetrachloroaluminate, chlorate anions,
- cyanate anions such as thiocyanate, cyanate, and isocyanate anions
- halide anions such as fluoride, chloride, bromide, and iodide anions, nitrate anions
- fluorohydrogenate anions such as, for example, poly(hydrogen fluoride) fluoride anions
- fluorometallate anions such as, for example, oxopentafluorotungstan (VI) anions
- anions of formula XV such as, for example, borate, tetrafluoroborate, tetracyanoborate, tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H- perfluorooctyl)silyl)phenyl)borate, alkyltnfluoroborate, perfluoroalkyltnfluoroborate, and alkenyltrifluoroborate anions,
- anions of formula XVI such as, for example, carbonate, hydrogen carbonate, methylcarbonate, salicylate, thiosalicylate, lactate, acetate, trifluoroacetate, and formate anions,
- anions of formula XVII such as, for example, methanide, tricyanomethanide, tris[2,2,2-trifluoroethoxy(sulfonyl)]methanide, and
- anions of formula XIX such as, for example, phosphate (PO 3" ),
- di(trifluoromethyl)tetrafluorophosphate tris(trifluoromethyl)trifluorophosphate, tris(perfluoroalkyl)trifluorophosphate, such as tris(perfluoroethyl)trifluorophosphate, tetra(trifluoromethyl)difluorophosphate, penta(trifluoromethyl)fluorphosphate, and hexa(trifluoromethylphosphate anions,
- anions of formula XXI such as, for example, sulfate (SO 2" ), hydrogen sulfate (HSO 4 " ), and (Ci-Ci 2 )alkylsulfates, such as methylsulfate and octylsulfate, (Ci- Ci 2 )alkylsulfonate anions, such trifluoromethanesulfonate, perfluoroethylsulfonate and methanesulfonate, and arylsulfonate anions, such as tosylate,
- anions of formula XXII such as, for example, perfluoroalkyl ⁇ -diketonate anions, such as, for example, 6,6,7,7,8,8,8-heptafluoro-2,2-dimethyl-3,5- octanedionate, 1 ,1 ,1 ,5,5,5-hexafluoro-2,4-pentanedionate, and 4,4,4-trifluoro-1 -(2- thienyl)-1 ,3-butanedionate anions,
- perfluoroalkyl ⁇ -diketonate anions such as, for example, 6,6,7,7,8,8,8-heptafluoro-2,2-dimethyl-3,5- octanedionate, 1 ,1 ,1 ,5,5,5-hexafluoro-2,4-pentanedionate, and 4,4,4-trifluoro-1 -(2- thienyl)-1
- the ionic liquid may comprise a mixture of ionic liquid compounds and thus a mixture of two or more of such cations and/or two or more of such anions.
- the cation and anion of the ionic liquid are selected, according to techniques known in the art, to tailor the properties of the ionic liquid to suit the demands of the particular application, for example an ionic liquid with an imidazolium cation would typically be expected to provide lower viscosity and higher conductivity, but lower stability, than an analogous ionic liquid with ammonium or pyrrolidium cation, and an ionic liquid with a smaller anion, such as dicyanamide and
- tetracyanoborate anions would typically be expected to provide higher conductivity, but lower stability, than an analogous ionic liquid with a larger anion, such as a tris(pentafluoroethyl)trifluorophosphate anion.
- the ionic liquid is an ionic compound that has a melting point of less than or equal to 25°C, such as, for example, 1 -ethyl-3-methyl- imidazolium tetrachloroaluminate, 1 -butyl-3-methyl-imidazolium tetrachloroaluminate, 1 -ethyl-3-methyl-imidazolium acetate, 1 -butyl-3-methyl-imidazolium acetate, 1 -ethyl- 3-methyl-imidazolium ethylsulfate, 1 -butyl-3-methyl-imidazolium methylsulfate, 1 - ethyl-3-methyl-imidazolium thiocyanate, 1 -butyl-3-methyl-imidazolium thiocyanate, 1 -butyl-3-methyl-imidazolium thiocyanate, 1 -butyl-3-methyl-imidazol
- the ionic liquid is an ionic compound that has a melting point of less than 25°C, a viscosity at 20°C of less than or equal to about 100 centiPoise, and a specific conductance of greater than or equal to about 5 milliSiemens per centimeter ("mS/cm"), more typically greater than 10 mS/cm, such as, for example, 1 -ethyl-3-methyl-imidazolium tetracyanoborate, 1 -butyl-1 -methyl- pyrrolidinium dicyanamide, 1 -ethyl-3-methyl-imidazolium tetrafluoroborate,1 -ethyl-3- methyl-imidazolium thiocyanate, 1 -ethyl-3-methyl-imidazolium trifluoroacetate, and mixtures thereof.
- mS/cm milliSiemens per centimeter
- the ionic liquid is 1 -ethyl-3-methyl-imidazolium tetracyanoborate
- the ionic liquid comprises a salt of an alkyl-, hydroxyalkyl- and/or aryl-substituted imidazolium cation and a cyanate anion, such as, for example, 1 ,3-dimethyl-imidazolium dicyanate, 1 -benzyl-3-methyl-imidazolium thiocyanate, 1 -butyl-3-methyl-imidazolium tricyanomethanide, 1 -ethyl-3-methyl- imidazolium dicyanate, 1 -hexyl-3-methyl-imidazolium thiocyanate, 1 -methyl-3-propyl- imidazolium tricyanomethanide, 1 -methyl-3-octyl-imidazolium dicyanate, 1 -methyl-3- tetradecyl-imidazolium thiocyanate, 1 -methyl-3-phenyl-imidazolium dicyanate, 1 a salt of an alkyl
- the ionic liquid comprises a salt of an alkyl-, hydroxyalkyl- and/or aryl-substituted imidazolium cation and a tetracyanoborate anion, such as, for example, 1 ,3-dimethyl-imidazolium tetracyanoborate, 1 -benzyl-3- methyl-imidazolium tetracyanoborate, 1 -butyl-3-methyl-imidazolium
- the ionic liquid comprises a salt of an alkyl-, hydroxyalkyi- and/or aryl-substituted imidazolium cation and a tetrakis-(p- (dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate anion, such as, for example, 1 ,3-dimethyl-imidazolium tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H- perfluorooctyl)silyl)phenyl)borate, 1 -benzyl-3-methyl-imidazolium tetrakis-(p- (dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, 1 -butyl-3-methyl- imidazolium tetrakis
- the ionic liquid comprises a salt of an alkyl-, hydroxyalkyi- and/or aryl-substituted imidazolium cation and a hexafluorophosphate anion, such as, for example, 1 ,3-dimethyl-imidazolium hexafluorophosphate, 1 - benzyl-3-methyl-imidazolium hexafluorophosphate, 1 -butyl-3-methyl-imidazolium hexafluorophosphate, 1 -ethyl-3-methyl-imidazolium hexafluorophosphate, 1 -hexyl-3- methyl-imidazolium hexafluorophosphate, 1 -methyl-3-propyl-imidazolium
- hexafluorophosphate 1 -methyl-3-octyl-imidazolium hexafluorophosphate, 1 -methyl- 3-tetradecyl-imidazolium hexafluorophosphate, 1 -methyl-3-phenyl-imidazolium hexafluorophosphate, 1 ,2,3-trimethyl-imidazolium hexafluorophosphate, 1 ,2-methyl- 3-octyl-imidazolium hexafluorophosphate, 1 -butyl-2,3-dimethyl-imidazolium hexafluorophosphate, 1 -hexyl-2,3-methyl-imidazoliunn hexafluorophosphate, and 1 - (2-hydroxyethyl)-2,3-dimethyl-innidazoliunn hexafluorophosphate, and mixtures thereof.
- the electrically conductive polymer component of the respective polymer film, gel, foam, composition, and/or electronic device of the present invention comprises a blend of a poly(thiophene) polymer and a water soluble acid polymer, or more typically of poly(3,4-ethylenedioxythiophene) and poly(styrene sulfonic acid), the ionic liquid of the electrically conductive pattern does not comprise 1 -butyl-3-methyl-imidazolium tetrafluoroborate, or, more typically the ionic liquid of the electrically conductive pattern does not comprise a
- the ionic liquid of the electrically conductive pattern of the present invention does not comprise a tetrafluoroborate anion.
- the electrically conductive polymer component of the respective polymer film, gel, foam, composition, and/or electronic device described herein is a blend of a poly(thiophene) polymer and a water soluble acid polymer
- the ionic liquid of the electrically conductive pattern typically does not comprise a para-toluene sulfonate anion, tetrafluoroborate anion, (CF3SO3) " anion, (CH3CH2CH2CH2SO3) " anion, or (CHF 2 CF 2 CF 2 CF 2 CH 2 SO 3 ) " anion, and, even more typically, does not comprise a sulfonate anion, sulfate anion, carboxylate anion, nitrate anion, nitro anion, halogen anion, PF 6 " anion, or tetrafluoroborate anion.
- the ionic liquid comprises one or more compounds having an imidazolium cation.
- the ionic liquid comprises one or more compounds comprising an imidazolium cation selected from 1 ,3- dimethyl-imidazolium, 1 -benzyl-3-methyl-imidazolium, 1 -butyl-3-methyl-imidazolium, 1 -ethyl-3-methyl-imidazolium, 1 -hexyl-3-methyl-imidazolium, 1 -methyl-3-propyl- imidazolium, 1 -methyl-3-octyl-imidazolium, 1 -methyl-3-tetradecyl-imidazolium, 1 - methyl-3-phenyl-imidazolium, 1 ,2,3-trimethyl-imidazolium, 1 ,2-methyl-3-octyl- imidazolium, 1 -butyl-2,3-dimethyl-imi
- the ionic liquid comprises one or more compounds comprising: (i) an imidazolium cation, and (ii) an anion selected from cyanate anions.
- the ionic liquid comprises 1 -ethyl-3- methyl imidazolium dicyanamide.
- the ionic liquid comprises one or more compounds comprising: (i) an imidazolium cation, and (ii) a
- the ionic liquid comprises 1 -ethyl-3- methyl-imidazolium tetracyanoborate. In one embodiment, the ionic liquid comprises one or more compounds comprising: (i) an imidazolium cation, and (ii) a tetrakis-(p- (dimethyl(1 H, 1 H, 2H, 2H-per-fluorooctyl)silyl)phenyl)borate anion.
- the ionic liquid comprises 1 -ethyl-3-methylimidazolium tetrakis-(p- (dimethyl(1 H, 1 H, 2H, 2H-per-fluorooctyl)silyl)phenyl)borate.
- the ionic liquid comprises one or more compounds each comprising:
- the one or more electrically conductive polymers must comprise a mixture of one or more polythiophene polymers and one or more water soluble polymeric acid dopants.
- the electrically conductive pattern of the polymer film, polymer gel, polymer foam, or polymer film, gel, or foam component of the electronic device of the present invention comprises a salt comprising a sulfonylimide anion.
- the sulfonylimide anion is represented by formula XVIII.
- the salt comprising a sulfonylimide anion comprises an inorganic cation or an organic cation. In one embodiment, the salt comprising a sulfonylimide anion comprises a lithium cation, cation of formula VI', cation of formula X, cation of formula XI, cation of formula ⁇ , cation of formula XII, or any combination thereof.
- the salt comprising a sulfonylimide anion comprises lithium cation.
- the salt comprising a sulfonylimide anion is lithium bis(trifluoromethanesulfonyl)imide.
- the salt comprising a sulfonylimide anion comprises a cation of formula VI' selected from tetrabutylammonium,
- tributylmethylammonium diisopropylethylammonium, (2- acetoxyethyl)trimethylammonium, tris(2-(2-methyoxyethoxy)ethyl)ammonium or any combination thereof.
- the salt comprising a sulfonylimide anion comprises a cation of formula XII selected from guanidinium,
- the salt comprising a sulfonylimide anion comprises a cation of formula X selected from 1 -butyl-3-methylimidazolium or 1 - ethyl-3-methyl-imidazolium.
- the salt comprising a sulfonylimide anion comprises a cation of formula XI' selected from tributyloctylphosphonium, tributyldodecylphosphonium, or any combination thereof.
- the salt comprising a sulfonylimide anion comprises a cation of formula XI selected N-butyl-pyridinium, N-hexyl-pyridinium cations, N-butyl-4-methyl-pyridinium, N-butyl-3-methyl-pyridinium, and N-(3- hydroxypropyl)pyridinium cations.
- the salt comprising a sulfonylimide anion comprises N-butylpyridinium cation.
- the polymer gels and polymer foams of the present invention may optionally further comprise gelling agents.
- Suitable gelling agents include
- the polymer gel of the present invention does not comprise a gelling agent. In one embodiment, the polymer foam of the present invention does not comprise a gelling agent.
- the polymer film, polymer gel, polymer foam, or polymer film, gel, or foam component of the electronic device of the present invention may optionally further comprise electrically conductive nanostructures.
- nanostructures generally refers to nano-sized structures, at least one dimension of which is less than or equal to 500 nm, more typically, less than or equal to 250 nm, or less than or equal to 100 nm, or less than or equal to 50 nm, or less than or equal to 25 nm.
- the electrically conductive nanostructures can be of any shape or geometry, more typically of anisotropic geometry.
- Typical anisotropic nanostructures include nanofibers, nanowires and nanotubes.
- the electrically conductive nanostructures can be formed of any electrically conductive material, such as for example, metallic materials or non- metallic materials, such as carbon or graphite, and may comprise a mixture of nanostructures formed form different electrically conductive materials, such as a mixture of carbon fibers and silver nanowires.
- the polymer film, polymer gel, polymer foam, or polymer film, gel, or foam component of the electronic device of the present invention further comprise one or more metallic electrically conductive
- the polymer film, polymer gel, polymer foam, or polymer film, gel, or foam component of the electronic device of the present invention may each optionally further comprise one or more electrically conductive additives, such as, for example, metal particles, including metal nanoparticles and metal nanowires, graphite particles, including graphite fibers, or carbon particles, including carbon fullerenes and carbon nanotubes, and as well as combinations of any such additives.
- electrically conductive additives such as, for example, metal particles, including metal nanoparticles and metal nanowires, graphite particles, including graphite fibers, or carbon particles, including carbon fullerenes and carbon nanotubes, and as well as combinations of any such additives.
- Suitable fullerenes include for example, C60, C70, and C84 fullerenes, each of which may be derivatized, for example with a (3- methoxycarbonyl)-propyl-phenyl ("PCBM") group, such as C60-PCBM, C-70-PCBM and C-84 PCBM derivatized fullerenes.
- PCBM (3- methoxycarbonyl)-propyl-phenyl
- Suitable carbon nanotubes include single wall carbon nanotubes having an armchair, zigzag or chiral structure, as well as multiwall carbon nanotubes, including double wall carbon nanotubes, and mixtures thereof.
- the respective polymer film, polymer gel, polymer foam, or polymer film, gel, or foam component of the electronic device of the present invention may each optionally comprise up to about 65 pbw, more typically from about 12 to about 62 pbw carbon particles, more typically carbon nanotubes, and even more typically multi-wall carbon nanotubes, per 100 pbw of the film, gel, or foam.
- the electrically conductive polymer film according to the present invention is made by a method comprising:
- composition comprising:
- a first liquid carrier comprising water and/or at least one water miscible polar organic liquid
- the polymer composition used is a polymer dispersion, wherein the liquid carrier component of the dispersion may be any liquid in which the electrically conductive polymer component of the composition is insoluble, but within which the electrically conductive polymer component of the composition is dispersible.
- the liquid carrier of the polymer composition of the present invention is an aqueous medium that comprises water.
- the liquid carrier is an aqueous medium that consists essentially of water.
- the liquid carrier is an aqueous medium that consists of water.
- the liquid carrier of the polymer composition of the present invention is a non-aqueous medium that comprises one or more water miscible organic liquids.
- the liquid carrier of the polymer composition of the present invention is an aqueous medium that comprises water and, optionally, one or more water miscible organic liquids, and the electrically conductive polymer is dispersible in the aqueous medium.
- Suitable water miscible organic liquids include polar aprotic organic solvents, such as, for example methanol, ethanol, and propanol.
- the liquid carrier comprises, based on 100 pbw of the liquid medium, from about 10 to 100 pbw, more typically from about 50 pbw to 100 pbw, and even more typically, from about 90 to 100 pbw, water and from 0 pbw to about 90 pbw, more typically from 0 pbw to about 50 pbw, and even more typically from 0 pbw to about 10 pbw of one or more water miscible organic liquids.
- the polymer composition used is a polymer solution, wherein the liquid carrier component of the composition may be any liquid in which the electrically conductive polymer component of the composition is soluble.
- the liquid carrier is a non-aqueous liquid medium and the electrically conductive polymer is soluble in and is dissolved in the non-aqueous liquid medium.
- Suitable non-aqueous liquid media include organic liquids that have a boiling point of less than 120°C, more typically, less than or equal to about 100°C, selected, based on the choice of electrically conductive polymer, from non-polar organic solvents, such as hexanes, cyclohexane, benzene, toluene, chloroform, and diethyl ether, polar aprotic organic solvents, such as dichloromethane, ethyl acetate, acetone, and tetrahydrofuran, polar protic organic solvents, such as methanol, ethanol, and propanol, as well as mixtures of such solvents.
- non-polar organic solvents such as hexanes, cyclohexane, benzene, toluene, chloroform, and diethyl ether
- polar aprotic organic solvents such as dichloromethane, ethyl acetate, acetone, and
- the polymer composition used in the present invention is made by mixing water and/or the water miscible polar organic liquid to form the liquid carrier, and dissolving or dispersing the electrically conductive polymer in the liquid carrier.
- the layer of polymer composition is formed by, for example, casting, spray coating, roll-to-roll coating, spin coating, gravure coating, curtain coating, dip coating, slot-die coating, ink jet printing, gravure printing, rod or bar coating, doctor-blade coating, or screen printing, on a substrate.
- the one or more liquid carriers are removed from the layer by allowing the liquid carrier component(s) of the layer to evaporate.
- the substrate supported layer may, optionally, be subjected to elevated temperature to encourage evaporation of the liquid carrier.
- the film formed is free of ionic liquid
- the substrate on which the layer is formed may be rigid or flexible and may comprise, for example, a metal, a polymer, a glass, a paper, or a ceramic material.
- the substrate is a flexible plastic sheet.
- the substrate is a flexible plastic sheets comprising a polymer selected from polyesters, polysulfones, polyethersulfones, polyarylates, polyimides, polyetherimides, polytetrafluoroethylenes, poly(ether ketone)s, poly(ether ether ketone)s, poly ((meth)acrylate)s, polycarbonates, polyolefins, and mixture thereof.
- the polymer film may cover an area of the substrate that is as large as an entire electronic device or as small as a specific functional area such as the actual visual display, or as small as a single sub-pixel.
- the thickness of the polymer films, gels, or foams of the present invention is determined by the application without limitation. In one embodiment, the polymer film has a thickness of from greater than 0 to about 20 ⁇ , more typically from 0 to about 10 ⁇ , even more typically from 0 to about 150 nm.
- the electrically conductive pattern is formed by contacting an ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, on the surface of a polymer film free of ionic liquid and sulfonylimide anion.
- the ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof may be delivered to the surface of such a polymer film neat, i.e. as a pure substance, or as a solution wherein the ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, are each dissolved in a solvent.
- the ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof are each dissolved in water.
- a salt comprising a sulfonylimide anion, or a combination thereof are each dissolved in water.
- the solution is an aqueous solution comprising from about 0.1 % to about 99.9 % by weight of the ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, with respect to the total weight of the solution. More typically, the solution is an aqueous solution comprising from about 1 % to about 50 % by weight of the ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, with respect to the total weight of the solution. Even more typically, the solution is an aqueous solution comprising from about 4 % to about 10 % by weight of the ionic liquid, a salt comprising a
- a film free of ionic liquid and sulfonylimide anion may be delivered to the surface of a film free of ionic liquid and sulfonylimide anion to form an electrically conductive pattern by methods known in the art.
- suitable methods include, but are not limited to, spraying, spray coating, roll-to-roll coating, printing, screen printing, inkjet printing, aerosol jet printing, ink printing, jet printing, stamp/pad printing, transfer printing, pad printing, flexographic printing, gravure printing, contact printing, coating, wet coating, spin coating, knife coating, roller coating, rod coating, slot die coating, liquid deposition, solution deposition, layer-by-layer deposition, spin casting, solution casting, soft lithography, and combinations thereof.
- any remaining solvent or liquid carrier when present, is removed by allowing the solvent or liquid carrier to evaporate.
- the resulting electrically conductive polymer film may, optionally, be subjected to elevated temperature to encourage evaporation of residual solvent or liquid carrier.
- the electrically conductive pattern formed on the polymer film according to the present invention may cover any arbitrary area of the polymer film according to user design.
- the electrically conductive pattern may cover a surface area as large as the entire polymer film or covers only a portion of the polymer film.
- the electrically conductive pattern may cover a surface as small as a single sub- pixel as on, for example, a visual display.
- an electrically conductive polymer film, gel, or foam according to the present invention is made by:
- the polymer film of the present invention is not redispersible in the liquid carrier, and the film can thus be applied as a series of multiple thin films.
- the film can be overcoated with a layer of different material dispersed in the liquid carrier without being damaged.
- each layer may be formed using a method different from the method used to form a previously-formed layer.
- the polymer film according to the present invention typically exhibits high conductivity along the electrically conductive pattern compared to portions not bearing the pattern.
- the polymer film according to the present invention typically exhibits high optical transparency and is useful as a layer in an electronic device in which the high conductivity is desired in combination with optical transparency.
- the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention has an electrical resistance that is different from the portions of the film not bearing the pattern. More typically, the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention has an electrical resistance that is less than the portions of the film not bearing the pattern.
- the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 1000 Ohms per square (" ⁇ / ⁇ "), or less than or equal to 100 ⁇ / ⁇ , or less than or equal to 20 ⁇ / ⁇ , or less than or equal to 15 ⁇ / ⁇ , or less than or equal to 10 ⁇ / ⁇ , or less than or equal to 5 ⁇ / ⁇ , or less than or equal to 1 ⁇ / ⁇ , or less than or equal to 0.1 ⁇ / ⁇ .
- ⁇ / ⁇ 1000 Ohms per square
- the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 400000 ⁇ / ⁇ .
- the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 100000 ⁇ / ⁇ .
- the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 10000 ⁇ / ⁇ .
- the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 1000 ⁇ / ⁇ .
- the respective polymer film of the present invention and polymer film component of the electronic device of the present invention each exhibit an optical transmittance at 550 nm of greater than or equal to 1 %, or greater than or equal to 50%, or greater than or equal to 70%, or greater than or equal to 80%, or greater than or equal to 90%.
- the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 1000 ⁇ / ⁇ , or less than or equal to 100 ⁇ / ⁇ , or less than or equal to 20 ⁇ / ⁇ , or less than or equal to 15 ⁇ / ⁇ , or less than or equal to 10 ⁇ / ⁇ , or less than or equal to 5 ⁇ / ⁇ , or less than or equal to 1 ⁇ / ⁇ , or less than or equal to 0.1 ⁇ / ⁇ ; the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 1000 ⁇ / ⁇ , or greater than 10000 ⁇ / ⁇ , or greater than 100000 ⁇ / ⁇ , or greater than 400000 ⁇ / ⁇ .
- the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 1000 ⁇ / ⁇ and the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 10000 ⁇ / ⁇ .
- the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 1000 ⁇ / ⁇ , or less than or equal to 100 ⁇ / ⁇ , or less than or equal to 20 ⁇ / ⁇ , or less than or equal to 15 ⁇ / ⁇ , or less than or equal to 10 ⁇ / ⁇ , or less than or equal to 5 ⁇ / ⁇ , or less than or equal to 1 ⁇ / ⁇ , or less than or equal to 0.1 ⁇ / ⁇ ;
- the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 1000 ⁇ / ⁇ , or greater than 10000 ⁇ / ⁇ , or greater than 100000 ⁇ / ⁇ , or greater than 400000 ⁇ / ⁇ ; and an optical transmittance at 550 nm of greater than or equal to 1 %, or greater than or equal to 50%, or greater than or equal to 70%, or greater than or
- the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 100 ⁇ / ⁇ ; the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 400000 ⁇ / ⁇ ; and an optical transmittance at 550 nm of greater than or equal to 90%.
- the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 100 ⁇ / ⁇ ; the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 100000 ⁇ / ⁇ ; and an optical transmittance at 550 nm of greater than or equal to 90%.
- the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 100 ⁇ / ⁇ ; the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 100000 ⁇ / ⁇ ; and an optical transmittance at 550 nm of greater than or equal to 50%.
- the electronic device of the present invention may be any device that comprises one or more layers of semiconductor materials and makes use of the controlled motion of electrons through such one or more layers, such as, for example:
- a device that converts electrical energy into radiation such as, for example, a light-emitting diode, light emitting diode display, diode laser, a liquid crystal display, or lighting panel,
- a device that detects signals through electronic processes such as, for example, a photodetector, photoconductive cell, photoresistor, photoswitch, phototransistor, phototube, infrared (“IR”) detector, biosensor, or a touch screen display device,
- a device that converts radiation into electrical energy such as, for example, a photovoltaic device or solar cell, and
- a device that includes one or more electronic components with one or more semiconductor layers, such as, for example, a transistor or diode.
- polymer film according to the present invention is used as an electrode layer, more typically, an anode layer, of an electronic device.
- the polymer film according to the present invention is used as a buffer layer of an electronic device.
- a polymer film according to the present invention is used as a combined electrode and buffer layer, typically a combined anode and buffer layer, of an electronic device.
- the electronic device of the present invention is an electronic device 100, as shown in FIG. 1 , having an anode layer 101 , an
- the device 100 may further include a support or substrate (not shown), that can be adjacent to the anode layer 101 or the cathode layer 106. more typically, adjacent to the anode layer 101 .
- the support can be flexible or rigid, organic or inorganic. Suitable support materials include, for example, glass, ceramic, metal, and plastic films.
- anode layer 101 of device 100 comprises a polymer film according to the present invention.
- the polymer film of the present invention is particularly suitable as anode layer 106 of device 100 because of its high electrical conductivity.
- anode layer 101 itself has a multilayer structure and comprises a layer of the polymer film according to the present invention, typically as the top layer of the multilayer anode, and one or more additional layers, each comprising a metal, mixed metal, alloy, metal oxide, or mixed oxide.
- Suitable materials include the mixed oxides of the Group 2 elements (i.e., Be, Mg, Ca, Sr, Ba, Ra), the Group 1 1 elements, the elements in Groups 4, 5, and 6, and the Group 8-10 transition elements. If the anode layer 101 is to be light transmitting, mixed oxides of Groups 12, 13 and 14 elements, such as indium-tin-oxide, may be used.
- the phrase "mixed oxide” refers to oxides having two or more different cations selected from the Group 2 elements or the Groups 12, 13, or 14 elements.
- materials for anode layer 101 include, but are not limited to, indium-tin-oxide, indium-zinc-oxide, aluminum-tin-oxide, gold, silver, copper, and nickel.
- the mixed oxide layer may be formed by a chemical or physical vapor deposition process or spin-cast process. Chemical vapor deposition may be performed as a plasma-enhanced chemical vapor deposition ("PECVD") or metal organic chemical vapor deposition (“MOCVD").
- PECVD plasma-enhanced chemical vapor deposition
- MOCVD metal organic chemical vapor deposition
- Physical vapor deposition can include all forms of sputtering, including ion beam sputtering, as well as e-beam evaporation and resistance evaporation. Specific forms of physical vapor deposition include radio frequency magnetron sputtering and inductively-coupled plasma physical vapor deposition ("IMP-PVD"). These deposition techniques are well known within the semiconductor fabrication arts.
- the mixed oxide layer is patterned.
- the pattern may vary as desired.
- the layers can be formed in a pattern by, for example, positioning a patterned mask or resist on the first flexible composite barrier structure prior to applying the first electrical contact layer material.
- the layers can be applied as an overall layer (also called blanket deposit) and subsequently patterned using, for example, a patterned resist layer and wet chemical or dry etching techniques. Other processes for patterning that are well known in the art can also be used.
- device 100 comprises a buffer layer 102 and the buffer layer 102 comprises a polymer film according to the present invention.
- a separate buffer layer 102 is absent and anode layer 101 functions as a combined anode and buffer layer.
- the combined anode/buffer layer 101 comprises a polymer film according to the present invention.
- optional hole transport layer 103 is present, either between anode layer 101 and electroactive layer 104, or, in those
- Hole transport layer 103 may comprise one or more hole transporting molecules and/or polymers. Commonly used hole transporting molecules include, but are not limited to: 4,4',4"-tris(N,N-diphenyl-amino)- triphenylamine, 4,4',4"-tris(N-3-methylphenyl-N-phenyl-amino)-triphenylamine, ⁇ , ⁇ '- diphenyl-N,N'-bis(3-methylphenyl)-(1 ,1 '-biphenyl)-4,4'-diamine, 1 ,1 -bis((di-4- tolylamino)phenyl)cyclohexane, N,N'-bis(4-methylphenyl)-N,N'-bis(4-ethylphenyl)- (1 ,1 '-(3,3'-dimethyl)biphenyl)-4
- electroactive layer 104 depends on the intended function of device 100, for example, electroactive layer 104 can be a light-emitting layer that is activated by an applied voltage (such as in a light-emitting diode or light- emitting electrochemical cell), or a layer of material that responds to radiant energy and generates a signal with or without an applied bias voltage (such as in a photodetector).
- electroactive layer 104 comprises an organic electroluminescent ("EL") material, such as, for example, electroluminescent small molecule organic compounds, electroluminescent metal complexes, and
- Suitable EL small molecule organic compounds include, for example, pyrene, perylene, rubrene, and coumarin, as well as derivatives thereof and mixtures thereof.
- Suitable EL metal complexes include, for example, metal chelated oxinoid compounds, such as tris(8- hydroxyquinolate)aluminum, cyclo-metallated iridium and platinum
- electroluminescent compounds such as complexes of iridium with phenylpyridine, phenylquinoline, or phenylpyrimidine ligands as disclosed in Petrov et al., U.S. Pat. No. 6,670,645, and organometallic complexes such as those described in, for example, Published PCT Applications WO 03/008424, as well as mixtures any of such EL metal complexes.
- EL conjugated polymers include, but are not limited to poly(phenylenevinylenes), polyfluorenes, poly(spirobifluorenes),
- polythiophenes and poly(p-phenylenes), as well as copolymers thereof and mixtures thereof.
- Optional layer 105 can function as an electron injection/transport layer and/or a confinement layer. More specifically, layer 105 may promote electron mobility and reduce the likelihood of a quenching reaction if layers 104 and 106 would otherwise be in direct contact.
- materials suitable for optional layer 105 include, for example, metal chelated oxinoid compounds, such as bis(2- methyl-8-quinolinolato)(para-phenyl-phenolato)aluminum(lll) and tris(8- hydroxyquinolato)aluminum, tetrakis(8-hydroxyquinolinato)zirconium, azole compounds such as 2-(4-biphenylyl)-5-(4-t-butylphenyl)-1 ,3,4-oxadiazole, 3-(4- biphenylyl)-4-phenyl-5-(4-t-butylphenyl)-1 ,2,4-triazole, and 1 ,3,5-tri(phenyl-2-
- Cathode layer 106 can be any metal or nonmetal having a lower work function than anode layer 101 .
- anode layer 101 has a work function of greater than or equal to about 4.4 eV and cathode layer 106 has a work function less than about 4.4 eV.
- Materials suitable for use as cathode layer 106 include, for example, alkali metals of Group 1 , such as Li, Na, K, Rb, and Cs, Group 2 metals, such as, Mg, Ca, Ba, Group 12 metals, lanthanides such as Ce, Sm, and Eu, and actinides, as well as aluminum, indium, yttrium, and combinations of any such materials.
- cathode layer 106 Specific non-limiting examples of materials suitable for cathode layer 106 include, but are not limited to, Barium, Lithium, Cerium, Cesium, Europium, Rubidium, Yttrium, Magnesium, Samarium, and alloys and combinations thereof.
- Cathode layer 106 is typically formed by a chemical or physical vapor deposition process. In some embodiments, the cathode layer will be patterned, as discussed above in reference to the anode layer 101 .
- an encapsulation layer (not shown) is deposited over cathode layer 106 to prevent entry of undesirable components, such as water and oxygen, into device 100. Such components can have a deleterious effect on electroactive layer 104.
- the encapsulation layer is a barrier layer or film.
- the encapsulation layer is a glass lid.
- device 100 may comprise additional layers. Other layers that are known in the art or otherwise may be used. In addition, any of the above-described layers may comprise two or more sub-layers or may form a laminar structure. Alternatively, some or all of anode layer 101 , buffer layer 102, hole transport layer 103, electron transport layer 105, cathode layer 106, and any additional layers may be treated, especially surface treated, to increase charge carrier transport efficiency or other physical properties of the devices.
- the choice of materials for each of the component layers is preferably determined by balancing the goals of providing a device with high device efficiency with device operational lifetime considerations, fabrication time and complexity factors and other considerations appreciated by persons skilled in the art. It will be appreciated that determining optimal components, component configurations, and compositional identities would be routine to those of ordinary skill of in the art.
- the various layers of the electronic device can be formed by any conventional deposition technique, including vapor deposition, liquid deposition (continuous and discontinuous techniques), and thermal transfer.
- Continuous deposition techniques include but are not limited to, spin coating, gravure coating, curtain coating, dip coating, slot-die coating, spray coating, and continuous nozzle coating.
- Discontinuous deposition techniques include, but are not limited to, ink jet printing, gravure printing, and screen printing.
- Other layers in the device can be made of any materials which are known to be useful in such layers upon
- the different layers have the following range of thicknesses:
- anode layer 101 typically 500-5000 Angstroms ("A"), more typically, 1000- 2000 A,
- optional buffer layer 102 typically 50-2000 A, more typically, 200-1000 A
- optional hole transport layer 103 typically 50-2000 A, more typically, 100- 1000 A
- photoactive layer 104 typically, 10-2000 A, more typically, 100-1000 A
- optional electron transport layer typically 105, 50-2000 A, more typically, 100- 1000 A
- photoactive layer 104 typically, 10-2000 A, more typically, 100-1000 A
- electron transport layer typically 105, 50-2000 A, more typically, 100- 1000 A
- cathode layer 106 typically 200-10000 A, more typically, 300-5000 A.
- the location of the electron-hole recombination zone in the device, and thus the emission spectrum of the device, can be affected by the relative thickness of each layer.
- the appropriate ratio of layer thicknesses will depend on the exact nature of the device and the materials used.
- the electronic device of the present invention comprises: (a) an anode or combined anode and buffer layer 101 ,
- a buffer layer 102 typically disposed between anode layer 101 and electroactive layer 104,
- a hole transport layer 105 typically disposed between anode layer 101 and electroactive layer 104, or if buffer layer 102 is present, between buffer layer 102 and electroactive layer 104, and
- buffer layer 102 comprises a polymer film according to the present invention, that is, a polymer film comprising a mixture of:
- the electronic device of the present invention is a device for converting electrical energy into radiation, and comprises an anode 101 that comprises a polymer film according to the present invention, a cathode layer 106 , an electroactive layer 104 that is capable of converting electrical energy into radiation, disposed between the anode layer 101 layer and the cathode layer 106, and optionally further comprising a buffer layer 102, a hole transport layer 103, and/or an electron injection layer 105.
- the device is a light emitting diode (“LED”) device and the electroactive layer 104 of the device is an electroluminescent material, even more typically, and the device is an organic light emitting diode (“OLED”) device and the electroactive layer 104 of the device is organic electroluminescent material.
- the OLED device is an "active matrix” OLED display, wherein, individual deposits of photoactive organic films may be independently excited by the passage of current, leading to individual pixels of light emission.
- the OLED is a "passive matrix” OLED display, wherein deposits of photoactive organic films may be excited by rows and columns of electrical contact layers.
- the electronic device of the present invention is a device for converting radiation into electrical energy, and comprises an anode 101 that comprises a polymer film according to the present invention, a cathode layer 106 , an electroactive layer 104 comprising a material that is capable of converting radiation into electrical energy, disposed between the anode layer 101 layer and the cathode layer 106, and optionally further comprising a buffer layer 102, a hole transport layer 103, and/or an electron injection layer 105.
- a voltage from an appropriate power supply (not depicted) is applied to device 100 so that an electrical current passes across the layers of the device 100 and electrons enter electroactive layer 104, and are converted into radiation, such as in the case of an electroluminescent device, a release of photon from electroactive layer 104.
- device 100 In operation of another embodiment of device 100, such as device for converting radiation into electrical energy, device 100 is exposed to radiation impinges on electroactive layer 104, and is converted into a flow of electrical current across the layers of the device.
- the electronic device of the present invention is a battery, namely a battery cell.
- a battery cell comprises a first electrode, at least one electrolyte, and a second electrode, wherein the first and second electrodes optionally contain a base metal or a material into/from which ions of a base metal can be inserted and desorbed.
- the first electrode, the at least one electrolyte, and/or the second electrode may each comprise the polymer film, gel, or foam of the present invention.
- the first electrode is a cathode or cathode material.
- the cathode or cathode material comprises a metal oxide, for example, lithium nickel oxide or a lithium metal oxide.
- the cathode material utilized can comprise, but is not limited to, transition-metals, metal oxides, and the like.
- the cathode material comprises at least aluminum, titanium, nickel, and/or alloys of these metals.
- the cathode or cathode material comprises a polymer film, gel, or foam of the present invention.
- the second electrode is an anode or anode material.
- the anode or anode material comprises, but is not limited to, graphite, copper, and the like.
- the anode or anode material comprises a polymer film, gel, or foam of the present invention.
- the at least one electrolyte can be any material capable of conducting ions from one electrode to the other opposite electrode in a battery cell.
- the at least one electrolyte comprises a polymer film, gel, or foam of the present invention.
- the electronic device 100 is a battery comprising an anode 101 , a cathode layer 106 and an electrolyte layer 104 disposed between the anode layer and cathode layer, wherein at least one of the anode layer, the cathode layer, and electrolyte layer comprises a polymer film, gel, or foam according to the present invention.
- PEDOTPSS poly(styrene sulfonic acid)
- EMIM TCB 1 -ethyl-3-methyl- imidazolium tetracyanoborate
- the sheet resistances of the electrically conductive pattern and of the surface areas not bearing the pattern of the polymer film were measured using a four probe tester (Jandel RM3-AR).
- the sheet resistance of the electrically conductive pattern was observed to be less than 80 ⁇ / ⁇ , while the sheet resistance of the surface areas not bearing the pattern was observed to be greater than 100000 ⁇ / ⁇ .
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Abstract
Polymer films, polymer gels, and polymer foams each containing electrically conductive patterns comprising an ionic liquid, a salt comprising sulfonylimide anions, or a combination thereof. The polymer films, polymer gels, and polymer foams each containing electrically conductive patterns comprising an ionic liquid, a salt comprising sulfonylimide anions, or a combination thereof, are useful as components of electronic devices.
Description
POLYMER FILMS, GELS, AND FOAMS CONTAINING ELECTRICALLY CONDUCTIVE PATTERNS, AND ELECTRONIC DEVICES CONTAINING SUCH
FILMS, GELS, AND FOAMS
Cross Reference to Related Applications
[0001 ] This application claims the priority of U.S. Provisional Application No. 61/914,578 filed December 1 1 , 2013, which is hereby incorporated by reference in its entirety.
Field of the Invention
[0002] The present invention relates to polymer films, gels, and foams, more particularly polymer compositions, films, gels, and foams comprising electrically conductive polymers and electrically conductive patterns, and electronic devices containing such polymer films, gels, and foams and conducting patterns.
Background
[0003] High electrical conductivity is a desirable feature in various electronic devices, including, for example, energy storage devices, transistors, photovoltaic devices, display devices, and the like. Electrical conductivity can be achieved by application of a thin metallic coating such as gold, silver or copper, or a metal oxide coating containing Indium Tin Oxide (ITO) to a substrate. Transparent conductive oxide films such as ITO are used in a wide variety of applications such as, but not limited to, LCDs, OLEDs, solar cells, and the like. ITO films tend to have weak mechanical strength and low flexibility, which makes them fragile and readily damaged during bending. In addition, ITO films are generally applied using vacuum deposition and are therefore not amenable to wet processing. There is a variety of technical approaches for developing ITO substitutes and there are important areas in which these various alternatives compete: price, electrical conductivity, optical transparency, physical resiliency and patternability.
[0004] Electrically conductive polymers, such as polythiophene polymers,
particularly a polymer blend of poly(3,4-ethylenedioxythiophene) and poly(styrene sulfonate) ("PEDOT-PSS"), have been investigated as possible alternatives to metallic coatings, particularly ITO coatings, for use in various applications requiring high electrical conductivity. The electrical conductivity of electrically conductive polymers is typically lower than that of ITO, but can be enhanced through the use of conductive fillers, such as carbon nanotubes, and dopants. However, the
performance of such materials still falls short of that of ITO and trade-offs exist between optimizing the electrical conductivity and optimizing the price, optical transparency, physical resiliency, and patternability of components comprising electrically conductive polymers.
[0005] There is an ongoing unresolved interest in increasing the electrical
conductivity of electrically conductive polymers, more specifically of PEDOT-PSS.
Summary of the Invention
[0006] In a first aspect, described herein are polymer films, the films comprising:
(a) a layer comprising an electrically conductive polymer and having a first
surface, and
(b) an electrically conductive pattern comprising an ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, and disposed on the first surface of the layer of electrically conductive polymer.
[0007] In a second aspect, described herein are methods of making a polymer film, comprising:
1 ) forming a layer of a polymer composition, said polymer composition comprising:
a) a first liquid carrier comprising water, a water miscible polar liquid, or a combination thereof, and
b) an electrically conductive polymer dissolved or dispersed in the first liquid carrier;
2) removing the liquid carrier from the layer to form a film free of ionic liquid and sulfonylimide anion;
3) contacting an ionic liquid, a salt comprising a sulfonylimide anion, or combination thereof, on the surface of the film obtained in step 2.
[0008] In a further aspect, described herein are electronic devices, comprising:
(a) an anode layer,
(b) a cathode layer,
(c) an electroactive layer disposed between the anode layer and the cathode layer,
(d) optionally, a buffer layer,
(e) optionally, a hole transport layer, and
(f) optionally, an electron injection layer,
wherein at least one of the anode layer, the cathode layer, and, if present, the buffer layer comprises a polymer film as described herein.
[0009] In yet a further aspect, the present invention is directed to an electronic device, comprising at least one polymer film according to the present invention.
Brief Description of the Drawings
[00010] FIG. 1 shows a schematic diagram of an electronic device according to the present invention.
Detailed Description of the Invention
[0001 1 ] As used herein, the terms "a", "an", or "the" means "one or more" or "at least one" unless otherwise stated.
[00012] As used herein, the following terms have the meanings ascribed below:
"acidic group" means a group capable of ionizing to donate a hydrogen ion, "anode" means an electrode that is more efficient for injecting holes compared to than a given cathode,
"buffer layer" generically refers to electrically conductive or semiconductive materials or structures that have one or more functions in an electronic device,
including but not limited to, planarization of an adjacent structure in the device, such as an underlying layer, charge transport and/or charge injection properties, scavenging of impurities such as oxygen or metal ions, and other aspects to facilitate or to improve the performance of the electronic device,
"cathode" means an electrode that is particularly efficient for injecting electrons or negative charge carriers,
"confinement layer" means a layer that discourages or prevents quenching reactions at layer interfaces,
"doped" as used herein in reference to an electrically conductive polymer means that the electrically conductive polymer has been combined with a polymer counterion for the electrically conductive polymer, which polymer counterion is referred to herein as "dopant", and is typically a polymer acid, which is referred to herein as a "polymer acid dopant",
"doped electrically conductive polymer" means a polymer blend comprising an electrically conductive polymer and a polymer counterion for the electrically conductive polymer,
"electrically conductive polymer" means any polymer or polymer blend that is inherently or intrinsically, without the addition of electrically conductive fillers such as carbon black or conductive metal particles, capable of electrical conductivity, more typically to any polymer or oligomer that exhibits a bulk specific conductance of greater than or equal to 10"7 Siemens per centimeter ("S/cm"), unless otherwise indicated, a reference herein to an "electrically conductive polymer" include any optional polymer acid dopant,
"electrically conductive" includes conductive and semi-conductive,
"electroactive" when used herein in reference to a material or structure, means that the material or structure exhibits electronic or electro-radiative properties, such as emitting radiation or exhibiting a change in concentration of electron-hole pairs when receiving radiation,
"electronic device" means a device that comprises one or more layers comprising one or more semiconductor materials and makes use of the controlled motion of electrons through the one or more layers,
"electron injection/transport", as used herein in reference to a material or structure, means that such material or structure that promotes or facilitates migration
of negative charges through such material or structure into another material or structure,
"high-boiling solvent" refers to an organic compound which is a liquid at room temperature and has a boiling point of greater than 100°C,
"hole transport" when used herein when referring to a material or structure, means such material or structure facilitates migration of positive charges through the thickness of such material or structure with relative efficiency and small loss of charge,
"layer" as used herein in reference to an electronic device, means a coating covering a desired area of the device, wherein the area is not limited by size, that is, the area covered by the layer can, for example, be as large as an entire device, be as large as a specific functional area of the device, such as the actual visual display, or be as small as a single sub-pixel,
"polymer" includes homopolymers and copolymers,
"polymer blend" means a blend of two or more polymers, and
"polymer network" means a three dimensional structure of interconnected segments of one or more polymer molecules, in which the segments are of a single polymer molecule and are interconnected by covalent bonds (a "crosslinked polymer network"), in which the segments are of two or more polymer molecules and are interconnected by means other than covalent bonds, (such as physical
entanglements, hydrogen bonds, or ionic bonds) or by both covalent bonds and by means other than covalent bonds (a "physical polymer network").
[00013] As used herein, the term "electrically conductive pattern" refers to one or more surface areas on a film or substrate that is electrically conductive and has an electrical resistance that is different from the portions of the film or substrate not bearing the pattern.
[00014] As used herein, the terminology "(Cx-Cy)" in reference to an organic group, wherein x and y are each integers, means that the group may contain from x carbon atoms to y carbon atoms per group.
[00015] As used herein, the term "halo" means a halogen or halide radical and includes, for example, fluoride (F), chloride (CI), bromide (Br), iodide (I), and astatide (At).
[00016] As used herein, the term "alkyl" means a monovalent straight, branched or cyclic saturated hydrocarbon radical, more typically, a monovalent straight or branched saturated (C C40)hydrocarbon radical, such as, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, hexyl, octyl, hexadecyl, octadecyl, eicosyl, behenyl, tricontyl, and tetracontyl. As used herein, the term "cycloalkyl" means a saturated hydrocarbon radical, more typically a saturated (C5- C22) hydrocarbon radical, that includes one or more cyclic alkyl rings, which may optionally be substituted on one or more carbon atoms of the ring with one or two (C-i-C6)alkyl groups per carbon atom, such as, for example, cyclopentyl, cycloheptyl, cyclooctyl.
[00017] The term "heteroalkyl" means an alkyl group wherein one or more of the carbon atoms within the alkyl group has been replaced by a hetero atom, such as, for example, nitrogen, oxygen, or sulfur.
[00018] The term "haloalkyl" means an alkyl radical, more typically a (C
C22)alkyl radical, that is substituted with one or more halogen atoms, such as fluorine, chlorine, bromine, and iodine. Examples of haloalkyl groups include, for example, trifluoromethyl, 1 H,1 H,2H,2H-perfluorooctyl, perfluoroethyl.
[00019] As used herein, the term "hydroxyalkyl" means an alkyl radical, more typically a (C-i-C22)alkyl radical, that is substituted with one or more hydroxyl groups, including, for example, hydroxymethyl, hydroxyethyl, hydroxypropyl, and
hydroxydecyl.
[00020] As used herein, the term "alkoxyalkyl" means an alkyl radical that is substituted with one or more alkoxy substituents, more typically a (CrC22)alkyloxy- (CrC6)alkyl radical, including, for example, methoxymethyl, ethoxyethyl, and ethoxybutyl.
[00021 ] As used herein, the term "alkenyl" means an unsaturated straight or branched hydrocarbon radical, more typically an unsaturated straight, branched, (C2- C22) hydrocarbon radical, that contains one or more carbon-carbon double bonds, including, for example, ethenyl (vinyl), n-propenyl, and iso-propenyl, and allyl.
[00022] As used herein, the term "cycloalkenyl" means an unsaturated hydrocarbon radical, typically an unsaturated (C5-C22) hydrocarbon radical, that contains one or more cyclic alkenyl rings and which may optionally be substituted on one or more carbon atoms of the ring with one or two (C-i-C6)alkyl groups per carbon atom, including, for example, cyclohexenyl and cycloheptenyl.
[00023] As used herein, the term "alkynyl" means an unsaturated straight or branched hydrocarbon radical, more typically an unsaturated straight, branched, (C2- C22) hydrocarbon radical, that contains one or more carbon-carbon triple bonds, including, for example, ethynyl, propynyl, and butynyl.
[00024] As used herein, the term "aryl" means a monovalent unsaturated hydrocarbon radical containing one or more six-membered carbon rings in which the unsaturation may be represented by three conjugated double bonds. Aryl radicals include monocyclic aryl and polycyclic aryl. "Polycyclic aryl" refers to a monovalent unsaturated hydrocarbon radical containing more than one six-membered carbon ring in which the unsaturation may be represented by three conjugated double bonds wherein adjacent rings may be linked to each other by one or more bonds or divalent bridging groups or may be fused together. Aryl radicals may be substituted at one or more carbons of the ring or rings with hydroxyl, cyano, alkyl, alkoxyl, alkenyl, halo, haloalkyl, monocyclic aryl, amino, -(C=O)-alkyl, -(C=O)O-alkyl, -(C=O)-haloalkyl, or - (C=O)-(monocyclic aryl). Examples of aryl radicals include, but are not limited to, phenyl, methylphenyl, isopropylphenyl, tert-butyl phenyl, methoxyphenyl,
dimethylphenyl, trimethylphenyl, chlorophenyl, trichloromethylphenyl, triisobutyl phenyl, anthracenyl, naphthyl, phenanthrenyl, fluorenyl, and pyrenyl.
[00025] As used herein, the term "aralkyl" means an alkyl group substituted with one or more aryl groups, more typically a (Ci-Cis)alkyl substituted with one or
more (C6-C-i4)aryl substituents, including, for example, phenylmethyl (benzyl), phenylethyl, and triphenylmethyl.
[00026] As used herein, the term "heterocycle" or "heterocyclic" refers to compounds having a saturated or partially unsaturated cyclic ring structure that includes one or more hetero atoms in the ring. The term "heterocyclyl" refers to a monovalent group having a saturated or partially unsaturated cyclic ring structure that includes one or more hetero atoms in the ring. Examples of heterocyclyl groups include, but are not limited to, morpholinyl, piperadinyl, piperazinyl, pyrrolinyl, pyrazolyl, and pyrrolidinyl.
[00027] As used herein, the term "heteroaryl" means a monovalent group having at least one aromatic ring that includes at least one hetero atom in the ring, which may be substituted at one or more atoms of the ring with hydroxyl, alkyl, alkoxyl, alkenyl, halo, haloalkyl, monocyclic aryl, or amino. Examples of heteroaryl groups include, but are not limited to, thienyl, pyrrolyl, pyridinyl, pyrimidinyl, pyrazinyl, triazinyl, pyridazinyl, tetrazolyl, and imidazolyl groups. The term "polycydic heteroaryl" refers to a monovalent group having more than one aromatic ring, at least one of which includes at least one hetero atom in the ring, wherein adjacent rings may be linked to each other by one or more bonds or divalent bridging groups or may be fused together. Examples of polycydic heteroaryl groups include, but are not limited to, indolyl and quinolinyl groups.
[00028] Any alkyl, haloalkyl, hydroxyalkyl, alkoxyalkyl, alkoxyl, alkenyl, cycloalkenyl, alkynyl, aryl, aralkyl, heterocyclyl, or heteroaryl groups described herein may optionally be substituted at one or more carbon atoms with hydroxyl, cyano, alkyl, alkoxyl, alkenyl, halo, haloalkyl, monocyclic aryl, amino, -(C=O)-alkyl, - (C=O)O-alkyl, -(C=O)-haloalkyl, or -(C=O)-(monocyclic aryl).
[00029] As used herein, the following terms refer to the corresponding substituent groups:
"amido" is -R1-C(O)N(R6)R6,
"amidosulfonate" is -R1-C(O)N(R4)R2-SO3Z,
"benzyl" is -CH2-C6H5,
"carboxylate" is -R1-C(O)O-Z or -R1-O-C(O)-Z,
"ether" is -R1-(O-R3)p-O-R3,
"ether carboxylate" is -R1-O-R2-C(O)O-Z or -R1-O-R2-O-C(O)-Z,
"ether sulfonate" is -R1-O-R2-SO3Z,
"ester sulfonate" is -R1-O-C(O)R2-SO3Z, and
"urethane" is -R1-O-C(O)-N(R4)2,
wherein:
each R1 is absent or alkylene,
each R2 is alkylene,
each R3 is alkyl,
each R4 is H or an alkyl,
p is 0 or an integer from 1 to 20, and
each Z is H, alkali metal, alkaline earth metal, N(R3) or R3,
wherein any of the above groups may be non-substituted or substituted, and any group may have fluorine substituted for one or more hydrogens, including
perfluorinated groups.
[00030] As used herein, the term "salt" refers to compounds composed of ions. Typically, salts are composed of related numbers of cations (positively-charged ions) and anions (negatively-charged ions).
[00031 ] Cations include inorganic cations and organic cations. Typically, inorganic cations include alkali metal cations, alkaline earth metal cations, transition metal cations, lanthanide cations, Group 13 (modern lUPAC numbering) cations, Group 14 cations, and Group 15 cations. Examples of alkali metal cations include, but are not limited to, sodium (Na+), lithium (Li+), potassium (K+), rubidium (Rb+), and cesium (Cs+). Examples of alkaline earth metal cations include, but are not limited to, magnesium (Mg2+), calcium (Ca2+), strontium (Sr2+), and barium (Ba2+). Examples of transition metal cations include, but are not limited to, iron(lll) (Fe3+), cooper(ll) (Cu2+), silver(l) (Ag+), zinc(ll) (Zn2+), yttrium(lll) (Y3+), cobalt(ll) (Co2+), tungsten(lll) (W3+), zirconium (IV) (Zr4+), and titanium(IV) (Ti4+). Examples of lanthanide cations include, but are not limited to, lanthanum(lll) (La3+), cerium(lll) (Ce3+), and
europium(lll) (Eu3+). Examples of Group 13 cations include, but are not limited to, aluminum(lll) (Al3+) and gallium(lll) (Ga3+). Examples of Group 14 cations include,
but are not limited to, tin(ll) (Sn ) and tin(IV) (Sn ). Examples of Group 15 cations include, but are not limited to, bismuth(lll) (Bi3+) and antimony(lll) (Sb3+).
[00032] Organic cations are positively-charged species wherein the positive charge(s) is(are) carried by a non-metal atom. Organic cations may contain one or more carbon atoms. Organic cations include nitrogen-based organic cations, phosphorus-based organic cations, carbocation-based organic cations, sulfur-based organic cations, and iodine-based organic cations.
[00033] Nitrogen-based organic cations contain one or more nitrogen atoms and the positive charge is carried by at least one nitrogen atom in the cation.
Nitrogen-based organic cations include quaternary ammonium cations, nitrogen heterocyclic and nitrogen heteroaromatic cations.
[00034] Quaternary ammonium cations include cations of formula VI':
wherein R56- 59 are each, independently, H, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, aralkyl, alkylsilyl, alkylsilylsilyl, alkyl-SO2-, or alkenyl-SO2- . Alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, and aralkyl groups may optionally be substituted at one or more carbons with acetoxy (-O(CO)CH3) groups or carboxyl groups (-(CO)OH). Typically, R56-R59 are each, independently, H, (Ci-C-i4)alkyl, hydroxyalkyl, alkoxyalkyl, aryl, aralkyl, alkylsilyl, alkylsilylsilyl, alkyl-SO2-, or alkenyl- SO2-. More typically, R56-R59 are each, independently, H, methyl, ethyl,
acetoxyethyl, n-propyl, isopropyl, n-butyl, hexyl, octyl, dodecyl, tetradecyl, octadecyl, hydroxyethyl, methoxyethyl, (2-methoxyethoxy)ethyl, phenyl, benzyl, trimethylsilyl, tris(trimethylsilyl)silyl, (tert-butyl)dimethylsilyl, trifluoromethylsulfonyl, vinylsulfonyl, or allylsulfonyl. Examples of quaternary ammonium cations include, but are not limited to, ammonium, tetramethyl ammonium, triethyl ammonium, trimethyltetradecyl
amnnoniunn, tetrabutyl ammonium, tetrahexyl ammonium, butyltrimethyl ammonium, methyltrioctyl ammonium, tetrakis(decyl)ammonium, tetraoctyl ammonium, tributylmethyl ammonium, bis(2-hydroxyethyl)methyl ammonium, (2- hydroxyethyl)dimethyloctyl ammonium, tris(2-hydroxyethyl)methyl ammonium, (2- hydroxyethyl)trimethyl ammonium, (2-acetoxyethyl)trimethyl ammonium, tetraheptyl ammonium, tetradodecyl ammonium, tetraethyl ammonium, ethyldimethylpropyl ammonium, benzyltrimethyl ammonium, benzyldimethyltetradecyl ammonium, benzyltributyl ammonium tris(2-(2-methoxyethoxy)ethyl) ammonium,
dimethyldioctadecyl ammonium, 1 -carboxy-N,N,N-trimethylmethanaminium, phenyldimethyl ammonium, diisopropylethyl ammonium,
bis(trifluoromethylsulfonyl)phenyl ammonium, (trifluoromethylsulfonyl)phenyl ammonium, bis(trifluoromethylsulfonyl)propyl ammonium,
bis(trifluoromethylsulfonyl)butyl ammonium, bis(trifluoromethylsulfonyl)ethyl ammonium, bis(trifluoromethylsulfonyl)(trimethylsilyl) ammonium,
bis(trifluoromethylsulfonyl)-tris(trimethyl)silyl ammonium, bis(trifluoromethylsulfonyl)- (tert-butyl)dimethylsilyl ammonium, allylsulfonyltrimethylsulfonyl ammonium, and vinylsulfonyltrimethylsulfonyl ammonium cations.
[00035] Nitrogen heterocyclic and nitrogen heteroaromatic cations include 5-8- membered ring structures and may contain heteroatoms other than nitrogen.
[00036] Nitrogen heterocyclic cations include pyrazolium, such as, for example, 1 -butyl-2,3,5-trimethylpyrazolium, 1 ,2,4-trimethylpyrazolium, and 1 -butyl-2- methylpyrazolium cations, pyrrolinium cations, thiazolium cations, oxazolium cations, and cations of formula VI:
(VI)
wherein R6o and F¾i are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyi; e is an integer from 0 to 3; and Qi is -NH-, -O-, or -CH2-. Typically, R6o and R6i are each, independently, H, (Ci-C-i2)alkyl, hydroxyalkyi, alkoxyalkyi. More typically, R6o and R6i are each, independently, H, methyl, ethyl, n-propyl, n-butyl, hexyl, octyl, dodecyl, ethoxyethyl, ethoxymethyl, and methoxypropyl. Even more typically, Qi is -O-, or - CH2- and e is 0 or 1 .
[00037] Typically, cations of formula VI include cations of formula VII:
wherein R62 and R63 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyl. Typically, R62 and R63 are each, independently, H, (Ci-C-i2)alkyl, hydroxyalkyi, alkoxyalkyi. More typically, R62 and R63 are each, independently, H, methyl, ethyl, n-propyl, n- butyl, hexyl, octyl, dodecyl, ethoxyethyl, ethoxymethyl, and methoxypropyl.
Examples of cations of formula VII include, but are not limited to, N,N-dimethyl- morpholinium, Ν,Ν-diethyl-morpholinium, N- ethoxymethyl-N-methyl-morpholinium cations.
[00038] Cations of formula VI also include cations of formula VIII:
wherein R64 and F¾5 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyl. Typically, R64 and R65 are each, independently, H, (Ci-C-i2)alkyl, hydroxyalkyi, alkoxyalkyi. More typically, R64 and R65 are each, independently, H, methyl, ethyl, n-propyl, n- butyl, hexyl, octyl, dodecyl, ethoxyethyl, ethoxymethyl, and methoxypropyl.
Examples of cations of formula VIII include, but are not limited to, 1 -butyl-1 -methyl- piperidinium, 1 -methyl-1 -propyl-piperidinium, 1 ,1 -dimethyl-piperidinium, 1 - ethoxyethyl-1 -methyl-piperidinium, 1 -hexyl-1 -methyl-piperidinium, and 1 -methyl-1 - octyl-piperidinium cations.
[00039] Cations of formula VI include cations of formula IX:
(IX) wherein R66 and R67 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyl. Typically, R66 and R67 are each, independently, H, (Ci-C-i2)alkyl, hydroxyalkyi, alkoxyalkyi. More typically, R66 and R67 are each, independently, H, methyl, ethyl, n-propyl, n- butyl, hexyl, octyl, dodecyl, ethoxyethyl, ethoxymethyl, and methoxypropyl.
Examples of cations of formula IX include, but are not limited to, 1 -butyl-1 -methyl- pyrrolidinium, 1 -ethyl-1 -methyl-pyrrolidinium, 1 -methyl-1 -propyl-pyrrolidinium, 1 ,1 - dimethyl-pyrrolidinium, 1 -ethoxyethyl-1 -methyl-pyrrolidinium, 1 -hexyl-1 -methyl- pyrrolidinium, and 1 -methyl-1 -octyl-pyrrolidinium cations.
[00040] Nitrogen heteroaromatic cations include imidazolium, pyridazinium, pyrazinium, pyridinium, triazolium, pyrrolium cations, such as, for example, 1 ,1 - dimethyl-pyrrolium, 1 -methyl-1 -pentyl-pyrrolium cations; and triazine ammonium cations, such as, for example, 1 ,3,5-triazin-2,4,6-triaminium, 6-amino-1 ,3,5-triazin- 2,4-diaminium, and 4,6-diamino-1 ,3,5-triazin-2-aminium cations.
[00041 ] Imidazolium cations include cations of formula X:
wherein R6s, R69, and R7o are each, independently, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyi, alkoxyalkyi, sulfoalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl. Typically, R68, R69, and R7o are each, independently, H, (Ci-C-i4)alkyl, hydroxyalkyi, alkoxyalkyi, sulfoalkyi, (C2-C-i4)alkenyl, aryl, or aralkyl. More typically, R68, R69, and R70 are each, independently, H, methyl, ethyl, n-propyl, n-butyl, isobutyl, pentyl, hexyl, heptyl, octyl, dodecyl, tetradecyl, hydroxyethyl, ethoxyethyl, ethoxymethyl, methoxypropyl, sulfopropyl, vinyl, phenyl, or benzyl. Examples of imidazolium cations include, but are not limited to, 1 ,3-dimethyl-imidazolium, 1 - benzyl-3-methyl-imidazolium, 1 -butyl-3-methyl-imidazolium, 1 -ethyl-3-methyl- imidazolium, 1 -hexyl-3-methyl-imidazolium, 1 -methyl-3-propyl-imidazolium, 1 -methyl- 3-octyl-imidazolium, 1 -methyl-3-tetradecyl-imidazolium, 1 -methyl-3-phenyl- imidazolium, 1 ,2,3-trimethyl-imidazolium, 1 ,2-methyl-3-octyl-imidazolium, 1 -butyl-2,3- dimethyl-imidazolium, 1 -hexyl-2,3-methyl-imidazolium, 1 -(2-hydroxyethyl)-2,3- dimethyl-imidazolium, 1 -pentyl-3-methyl-imidazolium, 1 -isobutyl-3-methyl- imidazolium, 3-methyl-1 -pentyl-imidazolium, and 1 -heptyl-3-methyl-imidazolium cations.
[00042] Pyridinium cations include cations having formula XI:
wherein R7i- R76 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, sulfoalkyl, alkenyl, cycloalkenyl, aryl, or aralkyl. Typically, R7 R76 are each, independently, H, (C Ci4)alkyl, hydroxyalkyl, alkoxyalkyl, sulfoalkyl, (C2-Ci4)alkenyl, aryl, or aralkyl. More typically, R7 R76 are each, independently, H, methyl, ethyl, n-propyl, n-butyl, isobutyl, pentyl, hexyl, heptyl, octyl, dodecyl, tetradecyl, hydroxyethyl, hydroxypropyl, ethoxyethyl, ethoxymethyl, methoxypropyl, sulfopropyl, vinyl, phenyl, and benzyl. Examples of pyridinium cations include, but are not limited to, N-butyl-pyridinium, N-hexyl-pyridinium cations, N-butyl-4-methyl-pyridinium, N-butyl-3-methyl-pyridinium, and N-(3- hydroxypropyl)pyridinium cations.
[00043] Phosphorus-based organic cations include phosphonium cations having formula ΧΓ:
wherein R77-Rso are each, independently, H, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, or aralkyl. Typically, R77-Rso are each, independently, H, (CrCi )alkyl, hydroxyalkyl, alkoxyalkyl, or aryl. More typically, R77-Rso are each, independently, H, methyl, ethyl, n-propyl, n-butyl, hexyl, octyl, dodecyl, tetradecyl, hydroxymethyl, or phenyl. Examples of phosphonium cations include, but are not limited to, tributyloctyl phosphonium, tributyldodecyl phosphonium, tetrabutyl phosphonium, tributylmethyl phosphonium, triethylmethyl phosphonium, tetraphenyl phosphonium, tetrakis(hydroxymethyl) phosphonium, and trihexyl(tetradecyl)phosphonium cations.
[00044] Carbocation-based organic cations include for example, guanidinium and cyclopropenylium cations.
[00045] Guanidinium cations include cations having formula XII:
wherein R8i , Rs2, Rs3, and R86 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyi; and R84 and Res are each, independently, H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyi; or R84 and Rss together form an alkylene group. Typically, R8i , Rs2, Rs3, and R86 are each, independently, H, (C Ci4)alkyl, hydroxyalkyi, alkoxyalkyi, (C2-Ci4)alkenyl, aryl, or aralkyi; and Rs4 and Rss are each, independently, H, (Ci-C-i4)alkyl, hydroxyalkyi, alkoxyalkyi, (C2-C-i4)alkenyl, aryl, or aralkyi; or R84 and Rss together form a (C2- C8)alkylene group. More typically, R8i , Rs2, Rs3, and R86 are each, independently, H, methyl, ethyl, n-propyl, n-butyl, isobutyl, pentyl, hexyl, or methoxyethyl; and R84 and Rss are each, independently, H, methyl, ethyl, n-propyl, n-butyl, isobutyl, pentyl, hexyl, or methoxyethyl; or R84 and Rss together form an ethylene group. Examples of guanidinium cations include, but are not limited to, guanidinium,
tetramethylguanidinium, hexamethylguanidium, N,N,N',N'-tetrahexyl-N",N"- dimethylguanidinium, 2-amino-1 ,3-dimethyl-4,5-dihydro-1 H-imidazol-3-ium, 2-((2- methoxyethyl)(methyl)amino)-1 ,3-dimethyl-4,5-dihydro-1 H-imidazol-3-ium, 2-(ethyl(2- methoxyethyl)amino)-1 ,3-dimethyl-4,5-dihydro-1 H-imidazol-3-ium, N- ((dimethylamino)((2-methoxyethyl)(methyl)amino)methylene)-N- methylmethanaminium, 2-(ethyl(methyl)amino)-1 ,3-dimethyl-4,5-dihydro-1 H- imidazol-3-ium, and 1 ,3-dimethyl-2-(methyl(propyl)amino)-4,5-dihydro-1 H-imidazol-3- ium cations.
[00046] Cyclopropenylium cations include cations having formula XIII:
wherein R87- R92 are each, independently H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl. Typically, F¾7- R92 are each, independently, H, (Ci-C-i4)alkyl, hydroxyalkyi, alkoxyalkyi, (C2-Ci4)alkenyl, aryl, or aralkyl. More typically, R87- R92 are each, independently, H, methyl, ethyl, n- propyl, n-butyl, isobutyl, pentyl, or hexyl. Examples of cyclopropenylium cations include, but are not limited to, 1 ,2,3-tris(diethylamino)-cyclopropenylium and 1 ,2,3- tris(dimethylamino)-cyclopropenylium cations.
Sulfur-based organic cations include sulfonium cations having formula
wherein R93, R94, and R95 are each, independently, H, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl. Typically, R93, R94, and R95 are each, independently, H, (Ci-C-i4)alkyl, (C3-C6)cycloalkyl, hydroxyalkyi, alkoxyalkyi, (C2-Ci4)alkenyl, aryl, or aralkyl. More typically, R93, R94, and R95 are each, independently, H, methyl, ethyl, n-propyl, n-butyl, isobutyl, pentyl, cyclopropyl, and phenyl. Examples of sulfonium cations include, but are not limited to, triethylsulfoniunn, cyclopropyldiphenyl sulfonium, and trimethyl sulfonium cations.
[00048] Iodine-based organic cations include iodonium cations have formula XXIII:
^152 ' ^153 p^mj wherein R152 and R153 are each, independently, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyl. Typically, R-I52 and R153 are each, indendently, an aryl group. More typically, R152 and R153 are each, independently, phenyl, p-methylphenyl (tolyl), p-isopropylphenyl (cumyl), or p- (tert-butyl)phenyl. Examples of iodonium cations include, but are not limited to, diphenyliodonium, (4-isopropylphenyl)(p-tolyl)iodonium, and bis(4-(tert- butyl)phenyl)iodonium cations.
[00049] Anions are negatively-charged moieties and include, for example, halogenoaluminate(lll) anions, such as tetrachloroaluminate, chlorate anions, cyanate anions, such as thiocyanate, cyanate, and isocyanate anions, halide anions, such as fluoride, chloride, bromide, and iodide anions, nitrate anions, dicyanamide anions, fluorohydrogenate anions, such as, for example, poly(hydrogen fluoride) fluoride anions, fluorometallate anions, such as, for example,
oxopentafluorotungsten anions, sulfonylimide anions, and anions represented by formula XIV:
wherein
bonds α, β, γ, δ, and ω, are each, independently, present or absent;
A is B, C, O, or P;
R96-R101 are each, independently, halogen, cyano, alkyl, haloalkyl, cycloalkyl, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, aralkyl,— (CO)— O",
-(CO)-ORio2, -(CO)-Rio3, — C(Rio4)=C— (CO)— Rio5, -(PO)(ORi06)2, - (PO)(ORio7)(0-),— (PO)(0-)2>— (SOz)— 0",— (SOz)— OR108, -(SO2)-Rio9, or— (SO2)— NH2;
wherein each occurrence of R102, R103, Rio4, R105, R106, R107, R108, and R109> are each, independently, H, halogen, alkyl, haloalkyi, cycloalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl, provided that
when A is B, bonds α, β, and γ are present, R97, Rgs, R99 are present, and bonds δ, and ω are absent, and R-mo and R101 are absent;
when A is C, bonds a and β are present, R97 and R98 are present, and bonds γ, δ, and ω are absent, and R99, R100, and R101 are absent;
when A is O, bonds α, β, γ, δ, and ω are absent, and R96-Rioi are absent; and when A is P, bonds α, β, γ, δ, and ω are present, and R96-Rioi are present.
[00050] Anions of formula XIV include anions having formula XV:
R 125
R 124- -R 126
R 127 (XV) wherein Ri24-Ri27 are each, independently, halogen, cyano, alkyl, haloalkyi, cycloalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl. Alkyl, haloalkyi, cycloalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, and aralkyl groups may be substituted at one or more carbons with halogen, cyano, thio, alkyl, cycloalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, aralkyl, or alkylsilyl. Typical anions of formula (XV) include, for example, tetrafluoroborate, tetracyanoborate, tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, alkyltrifluoroborate,
perfluoroalkyltrifluoroborate, and alkenyltrifluoroborate anions.
[00051 ] Anions of formula XIV also include anions having formula XVI:
wherein R 2s is— O",— OR129, or— R 30, wherein R 2g and R130 are each H, halogen, alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl,
cydoalkenyl, aryl, or aralkyi. Alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyi groups may be substituted at one or more carbons with halogen, cyano, thio, alkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, aralkyi, or alkylsilyl. Examples of anions of formula XVI include carbonate, hydrogen carbonate, methylcarbonate, salicylate, thiosalicylate, lactate, acetate, trifluroacetate, and formate anions.
[00052] Anions of formula XIV further include anions having formula XVII:
(XVII) wherein R 3 , R 32, and R133 are each, independently, halogen, cyano, alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, aralkyi, or— (SO2)— R134, wherein Ri34 is H, halogen, alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyi. Alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, or aralkyi groups may be substituted at one or more carbons with halogen, cyano, thio, alkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cydoalkenyl, aryl, aralkyi, or alkylsilyl. Examples of anions of formula XVII include tricyanomethanide, tris[2,2,2-trifluoroethoxy(sulfonyl)]methanide, and
tris[trifluoromethyl(sulfonyl)]methanide.
[00053] Anions of formula XIV include anions having formula XIX:
wherein R137 and R138 are each, independently,— OR139 or— O", wherein R139 is H, halogen, alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, or aralkyl. Examples of anions of formula XIX include, but are not limited to, phosphate (PO4 3"), monohydrogen phosphate (HPO4 2"), dihydrogen phosphate (H2PO4 "), diethyl phosphate and dibenzyl phosphate.
[00054] Anions of formula XIV also include anions having formula XX:
wherein R 40-Ri45 are each, independently, halogen, cyano, alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, aralkyl. Alkyl, haloalkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl,
cycloalkenyl, aryl, or aralkyl groups may be substituted at one or more carbons with halogen, cyano, thio, alkyl, cydoalkyi, heteroalkyi, hydroxyalkyi, alkoxyalkyi, alkenyl, cycloalkenyl, aryl, aralkyl, or alkylsilyl. Typically, R-|40-Ri45 are each, independently, halogen or alkyl. More typically, Ri 0-Ri45 are each, independently, fluorine or haloalkyl. Examples of anions of formula XX include, but are not limited to, hexafluorophosphate, di(trifluoromethyl)tetrafluorophosphate,
tris(trifluoromethyl)trifluorophosphate, tris(perfluoroalkyl)trifluorophosphate, such as tris(perfluoroethyl)trifluorophosphate, tetra(trifluoromethyl)difluorophosphate, penta(trifluoromethyl)fluorphosphate, and hexa(trifluoromethylphosphate anions.
(XXI)
wherein R 46 is— O-,— OR-i47,— R-i48, or— NH2, wherein R 47 and Ri48 are each H, halogen, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, or aralkyl. Examples of anions of formula XXI include, but are not limited to, sulfate (SO4 2"), hydrogen sulfate (HSO4 "), and (CrCi2)alkylsulfates, such as methylsulfate and octylsulfate, (Ci-Ci2)alkylsulfonate anions, such
trifluoromethanesulfonate, perfluoroethylsulfonate and methanesulfonate, and arylsulfonate anions, such as tosylate.
[00056] Anions of formula XIV yet further include anions having formula XXII:
(XXII) wherein Ri49 and R150 each, independently, H, halogen, alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, or aralkyl. Alkyl, haloalkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, or aralkyl groups may be substituted at one or more carbons with halogen, cyano, thio, alkyl, cycloalkyl, heteroalkyl, hydroxyalkyl, alkoxyalkyl, alkenyl, cycloalkenyl, aryl, aralkyl, or alkylsilyl. Examples of anions of formula XXII include, but are not limited to, perfluoroalkyl β-diketonate anions, such as, for example, 6,6,7,7,8,8,8-heptafluoro-2,2-dimethyl-3,5-octanedionate, 1 ,1 ,1 ,5,5,5-hexafluoro-2,4- pentanedionate, and 4,4,4-trifluoro-1 -(2-thienyl)-1 ,3-butanedionate anions.
(XVIII) wherein R135 and R136 are each, independently, alkyl, haloalkyl, hydroxyalkyl, alkoxyalkyl, alkoxyl, alkenyl, cycloalkenyl, alkynyl, aryl, aralkyl, heterocyclyl, or heteroaryl. Typically, R135 and Ri36 are each, independently, haloalkyl or alkenyl . More typically, R135 and R136 are each, independently, trifluoromethyl, difluoromethyl, perfluoroethyl, allyl, or vinyl. Examples of sulfonylimide anions of formula XVIII include, but are not limited to, bis(alkylsulfonyl)imide anions, such as
bis(trifluoromethylsulfonyl)imide and bis(difluoromethylsulfonyl)imide anions;
(allylsulfonyl)((trifluoromethyl)sulfonyl)imide anions; ((trifluoromethyl)sulfonyl)((4- vinylphenyl)sulfonyl)imide anions; ((trifluoromethyl)sulfonyl)(vinylsulfonyl)imide anions.
Electrically conductive polymer
[00058] The electrically conductive polymer component of the respective polymer film, gel, foam, and/or polymer film, gel, foam component of the electronic device of the present invention may comprise one or more homopolymers, one or more co-polymers of two or more respective monomers, or a mixture of one or more homopolymers and one or more copolymers. The respective polymer film, and electrically conductive polymer film component of the electronic device of the present invention may each comprise a single polymer or may comprise a blend two or more polymers which differ from each other in some respect, for example, in respect to composition, structure, or molecular weight.
[00059] In one embodiment, the electrically conductive polymer of the film, gel, foam, and/or electrically conductive polymer component of the electronic device of the present invention, comprises one or more electrically conductive polymers selected from electrically conductive polythiophene polymers, electrically conductive poly(selenophene) polymers, electrically conductive poly(telurophene) polymers, electrically conductive polypyrrole polymers, electrically conductive polyaniline
polymers, electrically conductive fused polycylic heteroaromatic polymers, and blends of any such polymers.
[00060] In one embodiment, the electrically conductive polymer comprises one or more polymers selected from electrically conductive polythiophene polymers, electrically conductive poly(selenophene) polymers, electrically conductive poly(telurophene) polymers, and mixtures thereof Suitable polythiophene polymers, poly(selenophene) polymers, poly(telurophene) polymers and methods for making such polymers are generally known. In one embodiment, the electrically conductive polymer comprises at least one electrically conductive polythiophene polymer, electrically conductive poly(selenophene) polymer, or electrically conductive poly(telurophene) polymer that comprises 2 or more, more typically 4 or more, monomeric units according to structure (I) per molecule of the polymer:
wherein:
Q is S, SE, or Te, and
each occurrence of R11 and each occurrence of R12 is independently H, alkyl, alkenyl, alkoxy, alkanoyl, alkythio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, amino, alkylamino, dialkylamino, aryl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, arylthio, arylsulfinyl, alkoxycarbonyl, arylsulfonyl, acrylic acid, phosphoric acid, phosphonic acid, halogen, nitro, cyano, hydroxyl, epoxy, silane, siloxane, hydroxyl, hydroxyalkyi, benzyl, carboxylate, ether, ether carboxylate, amidosulfonate, ether sulfonate, ester sulfonate, and urethane, or both the R1 group and R2 group of a given monomeric unit are fused to form, together with the carbon atoms to which they are attached, an alkylene or alkenylene chain completing a 3, 4, 5, 6, or 7-membered aromatic or alicyclic ring, which ring may optionally include one or more divalent nitrogen, selenium, tellurium, sulfur, or oxygen atoms.
[00061 ] In one embodiment, Q is S, the R11 and R12 of the monomehc unit according to structure (I) are fused and the electrically conductive polymer comprises a polydioxythiopene polymer that comprises 2 or more, more typically 4 or more, monomeric units according to structure (I. a) per molecule of the polymer:
wherein:
each occurrence of R13 is independently H, alkyl, hydroxyl, heteroalkyl, alkenyl, heteroalkenyl, hydroxalkyi, amidosulfonate, benzyl, carboxylate, ether, ether carboxylate, ether sulfonate, ester sulfonate, or urethane, and
m' is 2 or 3.
[00062] In one embodiment, all R13 groups of the monomeric unit according to structure (I. a) are each H, alkyl, or alkenyl. In one embodiment, R13 groups of the monomeric unit according to structure (I. a) is not H. In one embodiment, each R13 groups of the monomeric unit according to structure (I. a) is H.
[00063] In one embodiment, the electrically conductive polymer comprises an electrically conductive polythiophene homopolymer of monomeric units according to structure (I. a) wherein each R13 is H and m' is 2, known as poly(3,4- ethylenedioxythiophene), more typically referred to as "PEDOT".
[00064] In one embodiment, the electrically conductive polymer comprises one or more electrically conductive polypyrrole polymers. Suitable electrically conductive polypyrrole polymers and methods for making such polymers are generally known. In one embodiment, the electrically conductive polymer comprises a polypyrrole polymer that comprises 2 or more, more typically 4 or more, monomeric units according to structure (II) per molecule of the polymer:
wherein:
each occurrence of R21 and each occurrence of R22 is independently H, alkyl, alkenyl, alkoxy, alkanoyl, alkythio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, amino, alkylamino, dialkylamino, aryl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, arylthio, arylsulfinyl, alkoxycarbonyl, arylsulfonyl, acrylic acid, phosphoric acid, phosphonic acid, halogen, nitro, cyano, hydroxyl, epoxy, silane, siloxane, hydroxyl, hydroxyalkyi, benzyl, carboxylate, ether, amidosulfonate, ether carboxylate, ether sulfonate, ester sulfonate, and urethane, or the R21 and R22 of a given pyrrole unit are fused to form, together with the carbon atoms to which they are attached, an alkylene or alkenylene chain completing a 3, 4, 5, 6, or 7-membered aromatic or alicyclic ring, which ring may optionally include one or more divalent nitrogen, sulfur or oxygen atoms, and each occurrence of R23 is independently selected so as to be the same or different at each occurrence and is selected from hydrogen, alkyl, alkenyl, aryl, alkanoyl, alkylthioalkyl, alkylaryl, arylalkyl, amino, epoxy, silane, siloxane, hydroxyl, hydroxyalkyi, benzyl, carboxylate, ether, ether carboxylate, ether sulfonate, ester sulfonate, and urethane
[00065] In one embodiment, each occurrence of R21 and each occurrence of R22 is independently H, alkyl, alkenyl, alkoxy, cycloalkyl, cycloalkenyl, hydroxyl, hydroxyalkyi, benzyl, carboxylate, ether, amidosulfonate, ether carboxylate, ether sulfonate, ester sulfonate, urethane, epoxy, silane, siloxane, or alkyl, wherein the alky group may optionally be substituted with one or more of sulfonic acid, carboxylic acid, acrylic acid, phosphoric acid, phosphonic acid, halogen, nitro, cyano, hydroxyl, epoxy, silane, or siloxane moieties.
[00066] In one embodiment, each occurrence of R23 is independently H, alkyl, and alkyl substituted with one or more of sulfonic acid, carboxylic acid, acrylic acid,
phosphoric acid, phosphonic acid, halogen, cyano, hydroxyl, epoxy, silane, or siloxane moieties.
[00067] In one embodiment, each occurrence of R21, R22, and R23 is H.
[00068] In one embodiment, R21 and R22 are fused to form, together with the carbon atoms to which they are attached, a 6- or 7-membered alicyclic ring, which is further substituted with a group selected from alkyl, heteroalkyl, hydroxyl,
hydroxyalkyl, benzyl, carboxylate, ether, ether carboxylate, ether sulfonate, ester sulfonate, and urethane. In one embodiment, and R22 are fused to form, together with the carbon atoms to which they are attached, a 6- or 7-membered alicyclic ring, which is further substituted with an alkyl group. In one embodiment, R21 and R22 are fused to form, together with the carbon atoms to which they are attached, a 6- or 7- membered alicyclic ring, which is further substituted with an alkyl group having at least 1 carbon atom.
[00069] In one embodiment, R21 and R22 are fused to form, together with the carbon atoms to which they are attached, a -O-(CHR24)n'-O- group, wherein:
each occurrence of R24 is independently H, alkyl, hydroxyl, hydroxyalkyl, benzyl, carboxylate, amidosulfonate, ether, ether carboxylate, ether sulfonate, ester sulfonate, and urethane, and
n' is 2 or 3.
[00070] In one embodiment, at least one R24 group is not hydrogen. In one embodiment, at least one R24 group is a substituent having F substituted for at least one hydrogen. In one embodiment, at least one Y group is perfluorinated.
[00071 ] In one embodiment, the electrically conductive polymer comprises one or more electrically conductive polyaniline polymers. Suitable electrically conductive polyaniline polymers and methods of making such polymers are generally known. In one embodiment, the electrically conductive polymer comprises a polyaniline polymer that comprises 2 or more, more typically 4 or more, monomeric units selected from monomeric units according to structure (III) and monomeric units according to structure (III. a) per molecule of the polymer:
wherein:
each occurrence of R31 and R32 s independently alkyl, alkenyl, alkoxy, cydoalkyi, cycloalkenyl, alkanoyi, alkythio, aryloxy, alkylthioalkyi, alkylaryl, arylalkyi, amino, alkylamino, dialkylannino, aryl, alkylsulfinyl, alkoxyalkyi, alkylsulfonyl, arylthio, arylsulfinyl, alkoxycarbonyl, arylsulfonyl, carboxylic acid, halogen, cyano, or alkyl substituted with one or more of sulfonic acid, carboxylic acid, halo, nitro, cyano or epoxy moieties, or two R31 or R32 groups on the same ring may be fused to form, together with the carbon atoms to which they are attached, a 3, 4, 5, 6, or 7- membered aromatic or alicydic ring, which ring may optionally include one or more divalent nitrogen, sulfur or oxygen atoms, and
each a and a' is independently an integer from 0 to 4,
each b and b' is integer of from 1 to 4, wherein, for each ring, the sum of the a and b coefficients of the ring or the a' and b' coefficients of the ring is 4.
[00072] In one embodiment, a or a' = 0 and the polyaniline polymer is an non- substituted polyaniline polymers referred to herein as a "PANI" polymer.
[00073] In one embodiment, the electrically conductive polymer comprises one or more electrically conductive polycylic heteroaromatic polymers. Suitable electrically conductive polycylic heteroaromatic polymers and methods for making such polymers are generally known. In one embodiment, the electrically conductive polymer comprises one or more polycylic heteroaromatic polymers that comprise 2
or more, more typically 4 or more, monomeric units per molecule that are derived from one or more heteroaromatic monomers, each of which is independently according to Formula (IV):
Q is S or NH,
R41, R42, R43, and R44 are each independently H, alkyl, alkenyl, alkoxy, alkanoyl, alkythio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, amino, alkylamino, dialkylamino, aryl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, arylthio, arylsulfinyl, alkoxycarbonyl, arylsulfonyl, acrylic acid, phosphoric acid, phosphonic acid, halogen, nitro, cyano, hydroxyl, epoxy, silane, siloxane, hydroxyl, hydroxyalkyl, benzyl, carboxylate, ether, ether carboxylate, amidosulfonate, ether sulfonate, ester sulfonate, or urethane, provided that at least one pair of adjacent substituents R41 and R42, R42 and R43, or R43 and R44 are fused to form, together with the carbon atoms to which they are attached, a 5 or 6-membered aromatic ring, which ring may optionally include one or more hetero atoms, more typically selected from divalent nitrogen, sulfur and oxygen atoms, as ring members.
[00074] In one embodiment, the polycylic heteroaromatic polymers comprise 2 or more, more typically 4 or more, monomeric units per molecule that are derived from one or more heteroaromatic monomers, each of which is independently according to structure (V):
55
Q is S, Se, Te, or NR
T is S, Se, Te, NFT5, O, Si(Rss)2, or PFT5,
E is alkenylene, arylene, and heteroarylene,
R55 is hydrogen or alkyl,
R51, R52, R53, and R54 are each independently H, alkyl, alkenyl, alkoxy, alkanoyl, alkythio, aryloxy, alkylthioalkyl, alkylaryl, arylalkyl, amino, alkylamino, dialkylamino, aryl, alkylsulfinyl, alkoxyalkyl, alkylsulfonyl, arylthio, arylsulfinyl, alkoxycarbonyl, arylsulfonyl, acrylic acid, phosphoric acid, phosphonic acid, halogen, nitro, nitrile, cyano, hydroxyl, epoxy, silane, siloxane, hydroxyl, hydroxyalkyl, benzyl, carboxylate, ether, ether carboxylate, amidosulfonate, ether sulfonate, and urethane, or where each pair of adjacent substituents R51 and R52 and adjacent substituents R53 and R54 may independently form, together with the carbon atoms to which they are attached, a 3, 4, 5, 6, or 7-membered aromatic or alicyclic ring, which ring may optionally include one or more hetero atoms, more typically selected from divalent nitrogen, sulfur and oxygen atoms, as ring members.
[00075] In one embodiment, the electrically conductive polymer comprises an electrically conductive copolymer that comprises at least one first monomeric unit per molecule that is according to formula (I), (I. a), (II), (III), or (III. a) or that is derived from a heteroaromatic monomer according to structure (IV) or (V) and further comprises one or more second monomeric units per molecule that differ in structure and/or composition from the first monomeric units. Any type of second monomeric units can be used, so long as it does not detrimentally affect the desired properties of the copolymer. In one embodiment, the copolymer comprises, based on the total number of monomer units of the copolymer, less than or equal to 50%, more typically less than or equal to 25%, even more typically less than or equal to 10 % of second monomeric units.
[00076] Exemplary types of second monomeric units include, but are not limited to those derived from alkenyl, alkynyl, arylene, and heteroarylene monomers, such as, for example, fluorene, oxadiazole, thiadiazole, benzothiadiazole, phenylene vinylene, phenylene ethynylene, pyridine, diazines, and triazines, all of which may be further substituted, that are copolymerizable with the monomers from which the first monomeric units are derived.
[00077] In one embodiment, the electrically conductive copolymers are made by first forming an intermediate oligomer having the structure A-B-C, where A and C represent first monomeric units, which can be the same or different, and B
represents a second monomeric unit. The A-B-C intermediate oligomer can be prepared using standard synthetic organic techniques, such as Yamamoto, Stille, Grignard metathesis, Suzuki and Negishi couplings. The electrically conductive copolymer is then formed by oxidative polymerization of the intermediate oligomer alone, or by copolymerization of the intermediate oligomer with one or more additional monomers.
[00078] In one embodiment, the electrically conductive polymer comprises an electrically conductive copolymer of two or more monomers. In one embodiment, the monomers comprise at least one monomer selected from a thiophene monomer, a pyrrole monomer, an aniline monomer, and a polycyclic aromatic monomer.
[00079] In one embodiment, the weight average molecular weight of the electrically conductive polymer is from about 1000 to about 2,000,000 grams per mole, more typically from about 5,000 to about 1 ,000,000 grams per mole, and even more typically from about 10,000 to about 500,000 grams per mole.
[00080] In one embodiment, the electrically conductive polymer of the respective polymer film, and electronic device of the present invention further comprises a polymeric acid dopant, typically (particularly where the liquid medium of the polymer composition is an aqueous medium), a water soluble polymeric acid dopant. In one embodiment, the electrically conductive polymers used in the new compositions and methods are prepared by oxidatively polymerizing the
corresponding monomers in aqueous solution containing a water soluble acid, typically a water-soluble polymeric acid. In one embodiment, the acid is a polymeric sulfonic acid. Some non-limiting examples of the acids are poly(styrenesulfonic acid) ("PSSA"), poly(2-acrylamido-2-methyl-1 -propanesulfonic acid) ("PAAMPSA"), and mixtures thereof. The acid anion provides the dopant for the conductive polymer. The oxidative polymerization is carried out using an oxidizing agent such as ammonium persulfate, sodium persulfate, and mixtures thereof. Thus, for example, when aniline is oxidatively polymerized in the presence of PMMPSA, the doped
electrically conductive polymer blend PANI/PAAMPSA is formed. When ethylenedioxythiophene (EDT) is oxidatively polymerized in the presence of PSSA, the doped electrically conductive polymer blend PEDT/PSS is formed. The conjugated backbone of PEDT is partially oxidized and positively charged.
Oxidatively polymerized pyrroles and thienothiophenes also have a positive charge which is balanced by the acid anion.
[00081 ] In one embodiment, the water soluble polymeric acid selected from the polysulphonic acids, more typically, poly(styrene sulfonic acid), or poly(acrylamido-2- methyl-1 -propane-sulfonic acid), or a polycarboxylic acid, such as polyacrylic acid polymethacrylic acid, or polymaleic acid.
[00082] In one embodiment, the electrically conductive polymer component of the respective polymer film and/or electronic device of the present invention, comprises, based on 100 pbw of the electrically conductive polymer:
(i) from greater than 0 pbw to 100 pbw, more typically from about 10 to about 50 pbw, and even more typically from about 20 to about 50 pbw, of at least one electrically conductive polymer, more typically of at least one electrically conductive polymer comprising monomeric units according to structure (I. a), more typically at least one polythiophene polymer comprising monomeric units according to structure (I. a), wherein Q is S, and even more typically of at least one electrically conductive polymer comprising poly(3,4- ethylenedioxythiophene), and
(ii) from 0 pbw to 100 pbw, more typically from about 50 to about 90 pbw, and even more typically from about 50 to about 80 pbw, of at least one water soluble polymeric acid dopant, more typically of at least one water soluble polymeric acid dopant comprising a poly(styrene sulfonic acid) dopant.
[00083] In one embodiment of the respective polymer film, gel, or foam of the present invention and polymer film, gel, or foam component of the electronic device of the present invention, the polymer network is a physical polymer network formed by non-crosslinked molecules of the electrically conductive polymer.
[00084] In one embodiment of the respective polymer film, gel, or foam of the present invention and polymer film, gel, or foam component of the electronic device of the present invention, the polymer network is a crosslinked polymer network.
Electrically conductive pattern
[00085] The electrically conductive pattern comprising an ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, is disposed on the first surface of the layer of an electrically conductive polymer.
Ionic liquid
[00086] Typically, ionic liquids are organic salts that consist entirely of anionic and cationic species and have a melting point of less than or equal to 100°C. In one embodiment, the ionic liquid has a melting point of less than or equal to 75°C, more typically less than or equal to 50°C and even more typically less than or equal to 25°C.
[00087] In one embodiment, the ionic liquid comprises one or more organic salts that consist entirely of anionic and cationic species and have a melting point of less than or equal to 100°C.
[00088] In one embodiment, the cation of an ionic liquid compound is a bulky, asymmetrical organic moiety. Typical cations for suitable ionic liquid compounds include, for example:
cations of formula VI' such as, for example, ammonium, tetramethyl ammonium, triethyl ammonium, trimethyltetradecyl ammonium, tetrabutyl
ammonium, tetrahexyl ammonium, butyltrimethyl ammonium, methyltrioctyl ammonium, tetrakis(decyl)ammonium, tetraoctyl ammonium, tributylmethyl ammonium, bis(2-hydroxyethyl)methyl ammonium, (2-hydroxyethyl)dimethyloctyl ammonium, tris(2-hydroxyethyl)methyl ammonium, (2-hydroxyethyl)trimethyl ammonium, (2-acetoxyethyl)trimethyl ammonium, tetraheptyl ammonium,
tetradodecyl ammonium, tetraethyl ammonium, ethyldimethylpropyl ammonium, benzyltrimethyl ammonium, benzyldimethyltetradecyl ammonium, benzyltributyl
amnnoniunn tris(2-(2-methoxyethoxy)ethyl) ammonium, dimethyldioctadecyl ammonium, 1 -carboxy-N,N,N-trimethylmethanaminium, phenyldimethyl ammonium, diisopropylethyl ammonium, bis(trifluoromethylsulfonyl)phenyl ammonium,
(thfluoromethylsulfonyl)phenyl ammonium, bis(thfluoromethylsulfonyl)propyl ammonium, bis(trifluoromethylsulfonyl)butyl ammonium,
bis(trifluoromethylsulfonyl)ethyl ammonium, bis(thfluoromethylsulfonyl)(trimethylsilyl) ammonium, bis(trifluoromethylsulfonyl)-tris(thmethyl)silyl ammonium,
bis(trifluoromethylsulfonyl)-(tert-butyl)dimethylsilyl ammonium,
allylsulfonyltrimethylsulfonyl ammonium, and vinylsulfonylthmethylsulfonyl ammonium cations,
pyrazolium cations, such as, for example, 1 -butyl-2,3,5-trimethylpyrazolium, 1 ,2,4-thmethylpyrazolium, and 1 -butyl-2-methylpyrazolium cations,
pyrrolinium cations,
thiazolium cations,
oxazolium cations,
cations of formula VII such as, for example, Ν,Ν-dimethyl-morpholinium, N,N- diethyl-morpholinium, N- ethoxymethyl-N-methyl-morpholinium cations,
cations of formula VIII, such as, for example, 1 -butyl-1 -methyl-piperidinium, 1 - methyl-1 -propyl-piperidinium, 1 ,1 -dimethyl-piperidinium, 1 -ethoxyethyl-1 -methyl- piperidinium, 1 -hexyl-1 -methyl-piperidinium, and 1 -methyl-1 -octyl-piperidinium cations,
cations of formula IX such as, for example, pyrrolidinium, 1 -butyl-1 -methyl- pyrrolidinium, 1 -ethyl-1 -methyl-pyrrolidinium, 1 -methyl-1 -propyl-pyrrolidinium, 1 ,1 - dimethyl- pyrrolidinium, 1 -ethoxyethyl-1 -methyl- pyrrolidinium, 1 -hexyl-1 -methyl- pyrrolidinium, and 1 -methyl-1 -octyl- pyrrolidinium cations,
cations of formula X such as, for example, mono, di, and tri-substituted imidazolium, including 1 ,3-dimethyl-imidazolium, 1 -benzyl-3-methyl-imidazolium, 1 - butyl-3-methyl-imidazolium, 1 -ethyl-3-methyl-imidazolium, 1 -hexyl-3-methyl- imidazolium, 1 -methyl-3-propyl-imidazolium, 1 -methyl-3-octyl-imidazolium, 1 -methyl- 3-tetradecyl-imidazolium, 1 -methyl-3-phenyl-imidazolium, 1 ,2,3-trimethyl- imidazolium, 1 ,2-methyl-3-octyl-imidazolium, 1 -butyl-2,3-dimethyl-imidazolium, 1 - hexyl-2,3-methyl-imidazolium, 1 -(2-hydroxyethyl)-2,3-dimethyl-imidazolium, 1 -pentyl- 3-methyl-imidazolium, 1 -isobutyl-3-methyl-imidazolium, 3-methyl-1 -pentyl- imidazolium, and 1 -heptyl-3-methyl-imidazolium cations,
pyridazinium cations;
pyrazinium cations;
cations of formula XI such as, for example, pyridinium, N-butyl-pyridinium, N- hexyl-pyridinium cations, N-butyl-4-methyl-pyridinium, N-butyl-3-methyl-pyridinium, and N-(3-hydroxypropyl)pyridinium cations,
triazolium cations,
pyrrolium cations, such as, for example, 1 ,1 -dimethyl-pyrrolium, 1 -methyl-1 - pentyl-pyrrolium cations,
cations of formula ΧΓ such as, for example, phosphonium, including
tributyloctyl phosphonium, tributyldodecyl phosphonium, tetrabutyl phosphonium, tributylmethyl phosphonium, triethylmethyl phosphonium, and
trihexyl(tetradecyl)phosphonium cations,
cations of formula XII such as, for example, guanidinium,
tetramethylguanidinium, hexamethylguanidium, N,N,N',N'-tetrahexyl-N",N"- dimethylguanidinium, 2-amino-1 ,3-dimethyl-4,5-dihydro-1 H-imidazol-3-ium, 2-((2- methoxyethyl)(methyl)amino)-1 ,3-dimethyl-4,5-dihydro-1 H-imidazol-3-ium, 2-(ethyl(2- methoxyethyl)amino)-1 ,3-dimethyl-4,5-dihydro-1 H-imidazol-3-ium, N- ((dimethylamino)((2-methoxyethyl)(methyl)amino)methylene)-N- methylmethanaminium, 2-(ethyl(methyl)amino)-1 ,3-dimethyl-4,5-dihydro-1 H- imidazol-3-ium, and 1 ,3-dimethyl-2-(methyl(propyl)amino)-4,5-dihydro-1 H-imidazol-3- ium cations,
cations of formula XIII such as, for example, 1 ,2,3-tris(diethylamino)- cyclopropenylium and 1 ,2,3-tris(dimethylamino)-cyclopropenylium cations,
cations of formula XI I Γ, such as, for example, triethylsulfonium,
cyclopropyldiphenyl sulfonium, and trimethyl sulfonium cations,
cations of formula XXIII, such as, for example, diphenyliodonium, (4- isopropylphenyl)(p-tolyl)iodonium, and bis(4-(tert-butyl)phenyl)iodonium cations, triazine ammonium cations, such as, for example, 1 ,3,5-triazin-2,4,6- triaminium, 6-amino-1 ,3,5-triazin-2,4-diaminium, and 4,6-diamino-1 ,3,5-triazin-2- aminium cations, and
isouronium cations.
[00089] Typical anions for suitable ionic liquid compounds include, for example Halogenoaluminate(lll) anions, such as, for example, tetrachloroaluminate,
chlorate anions,
cyanate anions, such as thiocyanate, cyanate, and isocyanate anions, halide anions, such as fluoride, chloride, bromide, and iodide anions, nitrate anions,
dicyanamide anions;
fluorohydrogenate anions, such as, for example, poly(hydrogen fluoride) fluoride anions,
fluorometallate anions, such as, for example, oxopentafluorotungstan (VI) anions,
anions of formula XV such as, for example, borate, tetrafluoroborate, tetracyanoborate, tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H- perfluorooctyl)silyl)phenyl)borate, alkyltnfluoroborate, perfluoroalkyltnfluoroborate, and alkenyltrifluoroborate anions,
anions of formula XVI such as, for example, carbonate, hydrogen carbonate, methylcarbonate, salicylate, thiosalicylate, lactate, acetate, trifluoroacetate, and formate anions,
anions of formula XVII such as, for example, methanide, tricyanomethanide, tris[2,2,2-trifluoroethoxy(sulfonyl)]methanide, and
tris[trifluoromethyl(sulfonyl)]methanide,
anions of formula XIX such as, for example, phosphate (PO 3"),
monohydrogen phosphate (HPO4 2"), dihydrogen phosphate (H2PO4 "), diethyl phosphate and dibenzyl phosphate,
anions of formula XX such as, for example, hexafluorophosphate,
di(trifluoromethyl)tetrafluorophosphate, tris(trifluoromethyl)trifluorophosphate, tris(perfluoroalkyl)trifluorophosphate, such as tris(perfluoroethyl)trifluorophosphate, tetra(trifluoromethyl)difluorophosphate, penta(trifluoromethyl)fluorphosphate, and hexa(trifluoromethylphosphate anions,
anions of formula XXI such as, for example, sulfate (SO 2"), hydrogen sulfate (HSO4 "), and (Ci-Ci2)alkylsulfates, such as methylsulfate and octylsulfate, (Ci- Ci2)alkylsulfonate anions, such trifluoromethanesulfonate, perfluoroethylsulfonate and methanesulfonate, and arylsulfonate anions, such as tosylate,
anions of formula XXII such as, for example, perfluoroalkyl β-diketonate anions, such as, for example, 6,6,7,7,8,8,8-heptafluoro-2,2-dimethyl-3,5-
octanedionate, 1 ,1 ,1 ,5,5,5-hexafluoro-2,4-pentanedionate, and 4,4,4-trifluoro-1 -(2- thienyl)-1 ,3-butanedionate anions,
amide anions,
imide anions,
antimonate anions,
cobalt tetracarbonyl anions, and
decanoate anions.
[00090] The ionic liquid may comprise a mixture of ionic liquid compounds and thus a mixture of two or more of such cations and/or two or more of such anions.
[00091 ] The cation and anion of the ionic liquid are selected, according to techniques known in the art, to tailor the properties of the ionic liquid to suit the demands of the particular application, for example an ionic liquid with an imidazolium cation would typically be expected to provide lower viscosity and higher conductivity, but lower stability, than an analogous ionic liquid with ammonium or pyrrolidium cation, and an ionic liquid with a smaller anion, such as dicyanamide and
tetracyanoborate anions, would typically be expected to provide higher conductivity, but lower stability, than an analogous ionic liquid with a larger anion, such as a tris(pentafluoroethyl)trifluorophosphate anion.
[00092] In one embodiment, the ionic liquid is an ionic compound that has a melting point of less than or equal to 25°C, such as, for example, 1 -ethyl-3-methyl- imidazolium tetrachloroaluminate, 1 -butyl-3-methyl-imidazolium tetrachloroaluminate, 1 -ethyl-3-methyl-imidazolium acetate, 1 -butyl-3-methyl-imidazolium acetate, 1 -ethyl- 3-methyl-imidazolium ethylsulfate, 1 -butyl-3-methyl-imidazolium methylsulfate, 1 - ethyl-3-methyl-imidazolium thiocyanate, 1 -butyl-3-methyl-imidazolium thiocyanate, 1 - ethyl-3-methyl-imidazolium tetracyanoborate, 1 -butyl-1 -methyl-pyrrolidinium dicyanamide, 1 -ethyl-3-methyl-imidazolium tetrafluoroborate, 1 -ethyl-3-methyl- imidazolium trifluoroacetate, and mixtures thereof.
[00093] In one embodiment, the ionic liquid is an ionic compound that has a melting point of less than 25°C, a viscosity at 20°C of less than or equal to about 100 centiPoise, and a specific conductance of greater than or equal to about 5
milliSiemens per centimeter ("mS/cm"), more typically greater than 10 mS/cm, such as, for example, 1 -ethyl-3-methyl-imidazolium tetracyanoborate, 1 -butyl-1 -methyl- pyrrolidinium dicyanamide, 1 -ethyl-3-methyl-imidazolium tetrafluoroborate,1 -ethyl-3- methyl-imidazolium thiocyanate, 1 -ethyl-3-methyl-imidazolium trifluoroacetate, and mixtures thereof.
[00094] In an embodiment, the ionic liquid is 1 -ethyl-3-methyl-imidazolium tetracyanoborate
[00095] In one embodiment, the ionic liquid comprises a salt of an alkyl-, hydroxyalkyl- and/or aryl-substituted imidazolium cation and a cyanate anion, such as, for example, 1 ,3-dimethyl-imidazolium dicyanate, 1 -benzyl-3-methyl-imidazolium thiocyanate, 1 -butyl-3-methyl-imidazolium tricyanomethanide, 1 -ethyl-3-methyl- imidazolium dicyanate, 1 -hexyl-3-methyl-imidazolium thiocyanate, 1 -methyl-3-propyl- imidazolium tricyanomethanide, 1 -methyl-3-octyl-imidazolium dicyanate, 1 -methyl-3- tetradecyl-imidazolium thiocyanate, 1 -methyl-3-phenyl-imidazolium dicyanate, 1 ,2,3- trimethyl-imidazolium thiocyanate, 1 ,2-methyl-3-octyl-imidazolium
tricyanomethanide, 1 -butyl-2,3-dimethyl-imidazolium dicyanate, 1 -hexyl-2,3-methyl- imidazolium thiocyanate, and 1 -(2-hydroxyethyl)-2,3-dimethyl-imidazolium
tricyanomethanide, and mixtures thereof.
[00096] In one embodiment, the ionic liquid comprises a salt of an alkyl-, hydroxyalkyl- and/or aryl-substituted imidazolium cation and a tetracyanoborate anion, such as, for example, 1 ,3-dimethyl-imidazolium tetracyanoborate, 1 -benzyl-3- methyl-imidazolium tetracyanoborate, 1 -butyl-3-methyl-imidazolium
tetracyanoborate, 1 -ethyl-3-methyl-imidazolium tetracyanoborate, 1 -hexyl-3-methyl- imidazolium tetracyanoborate, 1 -methyl-3-propyl-imidazolium tetracyanoborate, 1 - methyl-3-octyl-imidazolium tetracyanoborate, 1 -methyl-3-tetradecyl-imidazolium tetracyanoborate, 1 -methyl-3-phenyl-imidazolium tetracyanoborate, 1 ,2,3-trimethyl- imidazolium tetracyanoborate, 1 ,2-methyl-3-octyl-imidazolium tetracyanoborate, 1 - butyl-2,3-dimethyl-imidazolium tetracyanoborate, 1 -hexyl-2,3-methyl-imidazolium tetracyanoborate, and 1 -(2-hydroxyethyl)-2,3-dimethyl-imidazolium tetracyanoborate, and mixtures thereof.
[00097] In one embodiment, the ionic liquid comprises a salt of an alkyl-, hydroxyalkyi- and/or aryl-substituted imidazolium cation and a tetrakis-(p- (dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate anion, such as, for example, 1 ,3-dimethyl-imidazolium tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H- perfluorooctyl)silyl)phenyl)borate, 1 -benzyl-3-methyl-imidazolium tetrakis-(p- (dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, 1 -butyl-3-methyl- imidazolium tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, 1 -ethyl-3-methyl-imidazolium tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H- perfluorooctyl)silyl)phenyl)borate, 1 -hexyl-3-methyl-imidazolium tetrakis-(p- (dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, 1 -methyl-3-propyl- imidazolium tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, 1 -methyl-3-octyl-imidazolium tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H- perfluorooctyl)silyl)phenyl)borate, 1 -methyl-3-tetradecyl-imidazolium tetrakis-(p- (dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, 1 -methyl-3-phenyl- imidazolium tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, 1 ,2,3-trimethyl-imidazolium tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H- perfluorooctyl)silyl)phenyl)borate, 1 ,2-methyl-3-octyl-imidazolium tetrakis-(p- (dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, 1 -butyl-2,3-dimethyl- imidazolium tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, 1 -hexyl-2,3-methyl-imidazolium tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H- perfluorooctyl)silyl)phenyl)borate, and 1 -(2-hydroxyethyl)-2,3-dimethyl-imidazolium tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H-perfluorooctyl)silyl)phenyl)borate, and mixtures thereof.
[00098] In one embodiment, the ionic liquid comprises a salt of an alkyl-, hydroxyalkyi- and/or aryl-substituted imidazolium cation and a hexafluorophosphate anion, such as, for example, 1 ,3-dimethyl-imidazolium hexafluorophosphate, 1 - benzyl-3-methyl-imidazolium hexafluorophosphate, 1 -butyl-3-methyl-imidazolium hexafluorophosphate, 1 -ethyl-3-methyl-imidazolium hexafluorophosphate, 1 -hexyl-3- methyl-imidazolium hexafluorophosphate, 1 -methyl-3-propyl-imidazolium
hexafluorophosphate, 1 -methyl-3-octyl-imidazolium hexafluorophosphate, 1 -methyl- 3-tetradecyl-imidazolium hexafluorophosphate, 1 -methyl-3-phenyl-imidazolium hexafluorophosphate, 1 ,2,3-trimethyl-imidazolium hexafluorophosphate, 1 ,2-methyl- 3-octyl-imidazolium hexafluorophosphate, 1 -butyl-2,3-dimethyl-imidazolium
hexafluorophosphate, 1 -hexyl-2,3-methyl-imidazoliunn hexafluorophosphate, and 1 - (2-hydroxyethyl)-2,3-dimethyl-innidazoliunn hexafluorophosphate, and mixtures thereof.
[00099] In one embodiment, wherein the electrically conductive polymer component of the respective polymer film, gel, foam, composition, and/or electronic device of the present invention comprises a blend of a poly(thiophene) polymer and a water soluble acid polymer, or more typically of poly(3,4-ethylenedioxythiophene) and poly(styrene sulfonic acid), the ionic liquid of the electrically conductive pattern does not comprise 1 -butyl-3-methyl-imidazolium tetrafluoroborate, or, more typically the ionic liquid of the electrically conductive pattern does not comprise a
tetrafluoroborate anion.
[000100] In one embodiment, the ionic liquid of the electrically conductive pattern of the present invention does not comprise a tetrafluoroborate anion.
[000101 ] In one embodiment, wherein the electrically conductive polymer component of the respective polymer film, gel, foam, composition, and/or electronic device described herein is a blend of a poly(thiophene) polymer and a water soluble acid polymer, the ionic liquid of the electrically conductive pattern typically does not comprise a para-toluene sulfonate anion, tetrafluoroborate anion, (CF3SO3)" anion, (CH3CH2CH2CH2SO3)" anion, or (CHF2CF2CF2 CF2CH2SO3)" anion, and, even more typically, does not comprise a sulfonate anion, sulfate anion, carboxylate anion, nitrate anion, nitro anion, halogen anion, PF6 " anion, or tetrafluoroborate anion.
[000102] In one embodiment, the ionic liquid comprises one or more compounds having an imidazolium cation. In another embodiment, the ionic liquid comprises one or more compounds comprising an imidazolium cation selected from 1 ,3- dimethyl-imidazolium, 1 -benzyl-3-methyl-imidazolium, 1 -butyl-3-methyl-imidazolium, 1 -ethyl-3-methyl-imidazolium, 1 -hexyl-3-methyl-imidazolium, 1 -methyl-3-propyl- imidazolium, 1 -methyl-3-octyl-imidazolium, 1 -methyl-3-tetradecyl-imidazolium, 1 - methyl-3-phenyl-imidazolium, 1 ,2,3-trimethyl-imidazolium, 1 ,2-methyl-3-octyl- imidazolium, 1 -butyl-2,3-dimethyl-imidazolium, 1 -hexyl-2,3-methyl-imidazolium, and 1 -(2-hydroxyethyl)-2,3-dimethyl-imidazolium cations.
[000103] In yet another embodiment, the ionic liquid comprises one or more compounds comprising: (i) an imidazolium cation, and (ii) an anion selected from cyanate anions. In a further embodiment, the ionic liquid comprises 1 -ethyl-3- methyl imidazolium dicyanamide. In another embodiment, the ionic liquid comprises one or more compounds comprising: (i) an imidazolium cation, and (ii) a
tetracyanoborate anion. In one embodiment, the ionic liquid comprises 1 -ethyl-3- methyl-imidazolium tetracyanoborate. In one embodiment, the ionic liquid comprises one or more compounds comprising: (i) an imidazolium cation, and (ii) a tetrakis-(p- (dimethyl(1 H, 1 H, 2H, 2H-per-fluorooctyl)silyl)phenyl)borate anion. In another embodiment,the ionic liquid comprises 1 -ethyl-3-methylimidazolium tetrakis-(p- (dimethyl(1 H, 1 H, 2H, 2H-per-fluorooctyl)silyl)phenyl)borate.
[000104] In an embodiment, the ionic liquid comprises one or more compounds each comprising:
(i) an organic cation, and
(ii) an anion selected from cyanate anions, tetracyanoborate anions,
tetrakis-(p-(dimethyl(1 H, 1 H, 2H, 2H-per-fluorooctyl)silyl)phenyl)borate anions, and hexafluorophosphate anions,
provided that, if the ionic liquid comprises a compound that comprises a hexafluorophosphate anion, then the one or more electrically conductive polymers must comprise a mixture of one or more polythiophene polymers and one or more water soluble polymeric acid dopants.
Salt comprising sulfonylimide anion
[000105] In some embodiments, the electrically conductive pattern of the polymer film, polymer gel, polymer foam, or polymer film, gel, or foam component of the electronic device of the present invention comprises a salt comprising a sulfonylimide anion. In an embodiment, the sulfonylimide anion is represented by formula XVIII.
[000106] In one embodiment, the salt comprising a sulfonylimide anion comprises an inorganic cation or an organic cation. In one embodiment, the salt
comprising a sulfonylimide anion comprises a lithium cation, cation of formula VI', cation of formula X, cation of formula XI, cation of formula ΧΓ, cation of formula XII, or any combination thereof.
[000107] In one embodiment, the salt comprising a sulfonylimide anion comprises lithium cation. In an embodiment, the salt comprising a sulfonylimide anion is lithium bis(trifluoromethanesulfonyl)imide.
[000108] In one embodiment, the salt comprising a sulfonylimide anion comprises a cation of formula VI' selected from tetrabutylammonium,
tributylmethylammonium, diisopropylethylammonium, (2- acetoxyethyl)trimethylammonium, tris(2-(2-methyoxyethoxy)ethyl)ammonium or any combination thereof.
[000109] In one embodiment, the salt comprising a sulfonylimide anion comprises a cation of formula XII selected from guanidinium,
tetramethylguanidinium, or any combination thereof.
[0001 10] In one embodiment, the salt comprising a sulfonylimide anion comprises a cation of formula X selected from 1 -butyl-3-methylimidazolium or 1 - ethyl-3-methyl-imidazolium.
[0001 1 1 ] In one embodiment, the salt comprising a sulfonylimide anion comprises a cation of formula XI' selected from tributyloctylphosphonium, tributyldodecylphosphonium, or any combination thereof.
[0001 12] In one embodiment, the salt comprising a sulfonylimide anion comprises a cation of formula XI selected N-butyl-pyridinium, N-hexyl-pyridinium cations, N-butyl-4-methyl-pyridinium, N-butyl-3-methyl-pyridinium, and N-(3- hydroxypropyl)pyridinium cations. In a further embodiment, the salt comprising a sulfonylimide anion comprises N-butylpyridinium cation.
Optional additives
[0001 13] The polymer gels and polymer foams of the present invention may optionally further comprise gelling agents. Suitable gelling agents include
compounds having at least two polar groups, such as pentaerythritol, or compounds that have at least two reactive functional groups, such as isocyanate compounds having at least two isocyanate groups, wherein an intermolecular bond, such as a hydrogen bond, is formed between the polar groups of the gelling agent or a covalent bond is formed between the reactive functional of the gelling agent to thereby form a three dimensional network that facilitates gelation of such
composition. In one embodiment, the polymer gel of the present invention does not comprise a gelling agent. In one embodiment, the polymer foam of the present invention does not comprise a gelling agent.
[0001 14] In some embodiments, the polymer film, polymer gel, polymer foam, or polymer film, gel, or foam component of the electronic device of the present invention may optionally further comprise electrically conductive nanostructures. As used herein, the term "nanostructures" generally refers to nano-sized structures, at least one dimension of which is less than or equal to 500 nm, more typically, less than or equal to 250 nm, or less than or equal to 100 nm, or less than or equal to 50 nm, or less than or equal to 25 nm.
[0001 15] The electrically conductive nanostructures can be of any shape or geometry, more typically of anisotropic geometry. Typical anisotropic nanostructures include nanofibers, nanowires and nanotubes.
[0001 16] The electrically conductive nanostructures can be formed of any electrically conductive material, such as for example, metallic materials or non- metallic materials, such as carbon or graphite, and may comprise a mixture of nanostructures formed form different electrically conductive materials, such as a mixture of carbon fibers and silver nanowires.
[0001 17] In one embodiment, the polymer film, polymer gel, polymer foam, or polymer film, gel, or foam component of the electronic device of the present invention further comprise one or more metallic electrically conductive
nanostructures, such as, for example, silver nanowires or silver nanotubes.
[0001 18] In one embodiment, the polymer film, polymer gel, polymer foam, or polymer film, gel, or foam component of the electronic device of the present invention may each optionally further comprise one or more electrically conductive additives, such as, for example, metal particles, including metal nanoparticles and metal nanowires, graphite particles, including graphite fibers, or carbon particles, including carbon fullerenes and carbon nanotubes, and as well as combinations of any such additives. Suitable fullerenes include for example, C60, C70, and C84 fullerenes, each of which may be derivatized, for example with a (3- methoxycarbonyl)-propyl-phenyl ("PCBM") group, such as C60-PCBM, C-70-PCBM and C-84 PCBM derivatized fullerenes. Suitable carbon nanotubes include single wall carbon nanotubes having an armchair, zigzag or chiral structure, as well as multiwall carbon nanotubes, including double wall carbon nanotubes, and mixtures thereof.
[0001 19] In one embodiment, the respective polymer film, polymer gel, polymer foam, or polymer film, gel, or foam component of the electronic device of the present invention may each optionally comprise up to about 65 pbw, more typically from about 12 to about 62 pbw carbon particles, more typically carbon nanotubes, and even more typically multi-wall carbon nanotubes, per 100 pbw of the film, gel, or foam.
Method of making
[000120] In general, the electrically conductive polymer film according to the present invention is made by a method comprising:
(1 ) forming a layer of a polymer composition on a substrate, said polymer
composition comprising:
(a) a first liquid carrier comprising water and/or at least one water miscible polar organic liquid,
(b) at least one electrically conductive polymer dissolved or dispersed in the first liquid carrier,
(2) removing the liquid carrier from the layer to form a film free of ionic liquid and sulfonylimide anion;
(3) contacting an ionic liquid, a salt comprising a sulfonylimide, or combination thereof, on the surface of the film obtained in step 2.
[000121 ] In one embodiment, the polymer composition used is a polymer dispersion, wherein the liquid carrier component of the dispersion may be any liquid in which the electrically conductive polymer component of the composition is insoluble, but within which the electrically conductive polymer component of the composition is dispersible. In one embodiment, the liquid carrier of the polymer composition of the present invention is an aqueous medium that comprises water. In one embodiment, the liquid carrier is an aqueous medium that consists essentially of water. In one embodiment, the liquid carrier is an aqueous medium that consists of water. In one embodiment, the liquid carrier of the polymer composition of the present invention is a non-aqueous medium that comprises one or more water miscible organic liquids. In one embodiment, the liquid carrier of the polymer composition of the present invention is an aqueous medium that comprises water and, optionally, one or more water miscible organic liquids, and the electrically conductive polymer is dispersible in the aqueous medium. Suitable water miscible organic liquids include polar aprotic organic solvents, such as, for example methanol, ethanol, and propanol. In one embodiment, the liquid carrier comprises, based on 100 pbw of the liquid medium, from about 10 to 100 pbw, more typically from about 50 pbw to 100 pbw, and even more typically, from about 90 to 100 pbw, water and from 0 pbw to about 90 pbw, more typically from 0 pbw to about 50 pbw, and even more typically from 0 pbw to about 10 pbw of one or more water miscible organic liquids.
[000122] In one embodiment, the polymer composition used is a polymer solution, wherein the liquid carrier component of the composition may be any liquid in which the electrically conductive polymer component of the composition is soluble. In one embodiment, the liquid carrier is a non-aqueous liquid medium and the electrically conductive polymer is soluble in and is dissolved in the non-aqueous liquid medium. Suitable non-aqueous liquid media include organic liquids that have a boiling point of less than 120°C, more typically, less than or equal to about 100°C, selected, based on the choice of electrically conductive polymer, from non-polar organic solvents, such as hexanes, cyclohexane, benzene, toluene, chloroform, and
diethyl ether, polar aprotic organic solvents, such as dichloromethane, ethyl acetate, acetone, and tetrahydrofuran, polar protic organic solvents, such as methanol, ethanol, and propanol, as well as mixtures of such solvents.
[000123] In one embodiment, the polymer composition used in the present invention is made by mixing water and/or the water miscible polar organic liquid to form the liquid carrier, and dissolving or dispersing the electrically conductive polymer in the liquid carrier.
[000124] In one embodiment, the layer of polymer composition is formed by, for example, casting, spray coating, roll-to-roll coating, spin coating, gravure coating, curtain coating, dip coating, slot-die coating, ink jet printing, gravure printing, rod or bar coating, doctor-blade coating, or screen printing, on a substrate.
[000125] Typically, the one or more liquid carriers are removed from the layer by allowing the liquid carrier component(s) of the layer to evaporate. The substrate supported layer may, optionally, be subjected to elevated temperature to encourage evaporation of the liquid carrier.
[000126] In an embodiment, the film formed is free of ionic liquid and
sulfonylimide anion.
[000127] The substrate on which the layer is formed may be rigid or flexible and may comprise, for example, a metal, a polymer, a glass, a paper, or a ceramic material. In one embodiment, the substrate is a flexible plastic sheet. In one embodiment, the substrate is a flexible plastic sheets comprising a polymer selected from polyesters, polysulfones, polyethersulfones, polyarylates, polyimides, polyetherimides, polytetrafluoroethylenes, poly(ether ketone)s, poly(ether ether ketone)s, poly ((meth)acrylate)s, polycarbonates, polyolefins, and mixture thereof.
[000128] The polymer film may cover an area of the substrate that is as large as an entire electronic device or as small as a specific functional area such as the actual visual display, or as small as a single sub-pixel.
[000129] The thickness of the polymer films, gels, or foams of the present invention is determined by the application without limitation. In one embodiment, the polymer film has a thickness of from greater than 0 to about 20 μητι, more typically from 0 to about 10 μητι, even more typically from 0 to about 150 nm.
[000130] The electrically conductive pattern is formed by contacting an ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, on the surface of a polymer film free of ionic liquid and sulfonylimide anion. The ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, may be delivered to the surface of such a polymer film neat, i.e. as a pure substance, or as a solution wherein the ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, are each dissolved in a solvent. In an embodiment, the ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof are each dissolved in water. When the ionic liquid, a salt comprising a sulfonylimide anion, or a
combination thereof are each dissolved in water, the solution is an aqueous solution comprising from about 0.1 % to about 99.9 % by weight of the ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, with respect to the total weight of the solution. More typically, the solution is an aqueous solution comprising from about 1 % to about 50 % by weight of the ionic liquid, a salt comprising a sulfonylimide anion, or a combination thereof, with respect to the total weight of the solution. Even more typically, the solution is an aqueous solution comprising from about 4 % to about 10 % by weight of the ionic liquid, a salt comprising a
sulfonylimide anion, or a combination thereof, with respect to the total weight of the solution.
[000131 ] The ionic liquid, a salt comprising a sulfonylimide anion, or a
combination thereof, may be delivered to the surface of a film free of ionic liquid and sulfonylimide anion to form an electrically conductive pattern by methods known in the art. Examples of suitable methods include, but are not limited to, spraying, spray coating, roll-to-roll coating, printing, screen printing, inkjet printing, aerosol jet printing, ink printing, jet printing, stamp/pad printing, transfer printing, pad printing, flexographic printing, gravure printing, contact printing, coating, wet coating, spin coating, knife coating, roller coating, rod coating, slot die coating, liquid deposition,
solution deposition, layer-by-layer deposition, spin casting, solution casting, soft lithography, and combinations thereof.
[000132] Typically, once the electrically conductive pattern is formed, any remaining solvent or liquid carrier, when present, is removed by allowing the solvent or liquid carrier to evaporate. The resulting electrically conductive polymer film may, optionally, be subjected to elevated temperature to encourage evaporation of residual solvent or liquid carrier.
[000133] The electrically conductive pattern formed on the polymer film according to the present invention may cover any arbitrary area of the polymer film according to user design. The electrically conductive pattern may cover a surface area as large as the entire polymer film or covers only a portion of the polymer film. The electrically conductive pattern may cover a surface as small as a single sub- pixel as on, for example, a visual display.
[000134] In another embodiment, an electrically conductive polymer film, gel, or foam according to the present invention is made by:
(i) providing a film, gel, or foam comprising an electrically conductive polymer,
(ii) contacting the surface of the film, gel, or foam with an ionic liquid, a salt
comprising a sulfonylimide anion, or a combination thereof, to form an electrically conductive pattern.
[000135] In one embodiment, the polymer film of the present invention is not redispersible in the liquid carrier, and the film can thus be applied as a series of multiple thin films. In addition, the film can be overcoated with a layer of different material dispersed in the liquid carrier without being damaged.
[000136] When the polymer film of the present invention is applied as a series of multiple thin films, any method known to one of ordinary skill in the art may be used to form each layer, such as, for example, casting, spray coating, roll-to-roll coating, spin coating, gravure coating, curtain coating, dip coating, slot-die coating, ink jet printing, gravure printing, rod or bar coating, doctor-blade coating, or screen printing, on a previously-formed layer. The ionic liquid, a salt comprising a sulfonylimide
anion, or a combination thereof, is then delivered to the surface of a film layer to form an electrically conductive pattern by methods known in the art as described herein. Each layer of a series of multiple thin films may be formed using a method different from the method used to form a previously-formed layer.
[000137] The polymer film according to the present invention typically exhibits high conductivity along the electrically conductive pattern compared to portions not bearing the pattern. The polymer film according to the present invention typically exhibits high optical transparency and is useful as a layer in an electronic device in which the high conductivity is desired in combination with optical transparency.
[000138] Typically, the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention has an electrical resistance that is different from the portions of the film not bearing the pattern. More typically, the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention has an electrical resistance that is less than the portions of the film not bearing the pattern. In one embodiment, the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 1000 Ohms per square ("Ω/α"), or less than or equal to 100 Ω/α, or less than or equal to 20 Ω/α, or less than or equal to 15 Ω/α, or less than or equal to 10 Ω/α, or less than or equal to 5 Ω/α, or less than or equal to 1 Ω/α, or less than or equal to 0.1 Ω/α.
[000139] The surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 400000 Ω/α. Typically, the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 100000 Ω/α. More typically, the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 10000 Ω/α. Even more typically, the surface areas of the respective polymer film and
polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 1000 Ω/α.
[000140] In one embodiment, the respective polymer film of the present invention and polymer film component of the electronic device of the present invention each exhibit an optical transmittance at 550 nm of greater than or equal to 1 %, or greater than or equal to 50%, or greater than or equal to 70%, or greater than or equal to 80%, or greater than or equal to 90%.
In one embodiment, the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 1000 Ω/α, or less than or equal to 100 Ω/α, or less than or equal to 20 Ω/α, or less than or equal to 15 Ω/α, or less than or equal to 10 Ω/α, or less than or equal to 5 Ω/α, or less than or equal to 1 Ω/α, or less than or equal to 0.1 Ω/α; the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 1000 Ω/α, or greater than 10000 Ω/α, or greater than 100000 Ω/α, or greater than 400000 Ω/α.
[000141 ] In an embodiment, the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 1000 Ω/α and the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 10000 Ω/α.
[000142] In one embodiment, the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 1000 Ω/α, or less than or equal to 100 Ω/α, or less than or equal to 20 Ω/α, or less than or equal to 15 Ω/α, or less than or equal to 10 Ω/α, or less than or equal to 5 Ω/α, or less than or equal to 1 Ω/α, or less than or equal to 0.1 Ω/α; the surface areas of the respective
polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 1000 Ω/α, or greater than 10000 Ω/α, or greater than 100000 Ω/α, or greater than 400000 Ω/α; and an optical transmittance at 550 nm of greater than or equal to 1 %, or greater than or equal to 50%, or greater than or equal to 70%, or greater than or equal to 80%, or greater than or equal to 90%.
[000143] In one embodiment, the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 100 Ω/α; the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 400000 Ω/α; and an optical transmittance at 550 nm of greater than or equal to 90%.
[000144] In one embodiment, the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 100 Ω/α; the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 100000 Ω/α; and an optical transmittance at 550 nm of greater than or equal to 90%.
[000145] In one embodiment, the electrically conductive pattern of the respective polymer film and polymer film component of the electronic device of the present invention each exhibit a sheet resistance of less than or equal to 100 Ω/α; the surface areas of the respective polymer film and polymer film component of the electronic device of the present invention that do not bear the electrically conductive pattern each exhibit a sheet resistance of greater than 100000 Ω/α; and an optical transmittance at 550 nm of greater than or equal to 50%.
[000146] The electronic device of the present invention may be any device that comprises one or more layers of semiconductor materials and makes use of the
controlled motion of electrons through such one or more layers, such as, for example:
a device that converts electrical energy into radiation, such as, for example, a light-emitting diode, light emitting diode display, diode laser, a liquid crystal display, or lighting panel,
a device that detects signals through electronic processes, such as, for example, a photodetector, photoconductive cell, photoresistor, photoswitch, phototransistor, phototube, infrared ("IR") detector, biosensor, or a touch screen display device,
a device that converts radiation into electrical energy, such as, for example, a photovoltaic device or solar cell, and
a device that includes one or more electronic components with one or more semiconductor layers, such as, for example, a transistor or diode.
[000147] In one embodiment, polymer film according to the present invention is used as an electrode layer, more typically, an anode layer, of an electronic device.
[000148] In one embodiment, the polymer film according to the present invention is used as a buffer layer of an electronic device.
[000149] In one embodiment, a polymer film according to the present invention is used as a combined electrode and buffer layer, typically a combined anode and buffer layer, of an electronic device.
[000150] In one embodiment, the electronic device of the present invention is an electronic device 100, as shown in FIG. 1 , having an anode layer 101 , an
electroactive layer 104, and a cathode layer 106 and optionally further having a buffer layer 102, hole transport layer 103, and/or electron injection/transport layer or confinement layer 105, wherein at least one of the layers of the device is a polymer film according to the present invention. The device 100 may further include a support or substrate (not shown), that can be adjacent to the anode layer 101 or the cathode layer 106. more typically, adjacent to the anode layer 101 . The support can
be flexible or rigid, organic or inorganic. Suitable support materials include, for example, glass, ceramic, metal, and plastic films.
[000151 ] In one embodiment, anode layer 101 of device 100 comprises a polymer film according to the present invention. The polymer film of the present invention is particularly suitable as anode layer 106 of device 100 because of its high electrical conductivity.
[000152] In one embodiment, anode layer 101 itself has a multilayer structure and comprises a layer of the polymer film according to the present invention, typically as the top layer of the multilayer anode, and one or more additional layers, each comprising a metal, mixed metal, alloy, metal oxide, or mixed oxide. Suitable materials include the mixed oxides of the Group 2 elements (i.e., Be, Mg, Ca, Sr, Ba, Ra), the Group 1 1 elements, the elements in Groups 4, 5, and 6, and the Group 8-10 transition elements. If the anode layer 101 is to be light transmitting, mixed oxides of Groups 12, 13 and 14 elements, such as indium-tin-oxide, may be used. As used herein, the phrase "mixed oxide" refers to oxides having two or more different cations selected from the Group 2 elements or the Groups 12, 13, or 14 elements. Some non-limiting, specific examples of materials for anode layer 101 include, but are not limited to, indium-tin-oxide, indium-zinc-oxide, aluminum-tin-oxide, gold, silver, copper, and nickel. The mixed oxide layer may be formed by a chemical or physical vapor deposition process or spin-cast process. Chemical vapor deposition may be performed as a plasma-enhanced chemical vapor deposition ("PECVD") or metal organic chemical vapor deposition ("MOCVD"). Physical vapor deposition can include all forms of sputtering, including ion beam sputtering, as well as e-beam evaporation and resistance evaporation. Specific forms of physical vapor deposition include radio frequency magnetron sputtering and inductively-coupled plasma physical vapor deposition ("IMP-PVD"). These deposition techniques are well known within the semiconductor fabrication arts.
[000153] In one embodiment, the mixed oxide layer is patterned. The pattern may vary as desired. The layers can be formed in a pattern by, for example, positioning a patterned mask or resist on the first flexible composite barrier structure prior to applying the first electrical contact layer material. Alternatively, the layers can
be applied as an overall layer (also called blanket deposit) and subsequently patterned using, for example, a patterned resist layer and wet chemical or dry etching techniques. Other processes for patterning that are well known in the art can also be used.
[000154] In one embodiment, device 100 comprises a buffer layer 102 and the buffer layer 102 comprises a polymer film according to the present invention.
[000155] In one embodiment, a separate buffer layer 102 is absent and anode layer 101 functions as a combined anode and buffer layer. In one embodiment, the combined anode/buffer layer 101 comprises a polymer film according to the present invention.
[000156] In some embodiments, optional hole transport layer 103 is present, either between anode layer 101 and electroactive layer 104, or, in those
embodiments that comprise buffer layer 102, between buffer layer 102 and electroactive layer 104. Hole transport layer 103 may comprise one or more hole transporting molecules and/or polymers. Commonly used hole transporting molecules include, but are not limited to: 4,4',4"-tris(N,N-diphenyl-amino)- triphenylamine, 4,4',4"-tris(N-3-methylphenyl-N-phenyl-amino)-triphenylamine, Ν,Ν'- diphenyl-N,N'-bis(3-methylphenyl)-(1 ,1 '-biphenyl)-4,4'-diamine, 1 ,1 -bis((di-4- tolylamino)phenyl)cyclohexane, N,N'-bis(4-methylphenyl)-N,N'-bis(4-ethylphenyl)- (1 ,1 '-(3,3'-dimethyl)biphenyl)-4,4'-diamine, tetrakis-(3-methylphenyl)-N,N,N',N'-2,5- phenylenediamine, .alpha-phenyl-4-N,N-diphenylaminostyrene, p- (diethylamino)benzaldehyde diphenylhydrazone, triphenylamine, bis(4-(N,N- diethylamino)-2-methylphenyl)(4-methylphenyl)methane, 1 -phenyl-3-(p- (diethylamino)styryl)-5-(p-(diethylamino)phenyl)pyrazoline, 1 ,2-trans-bis(9H- carbazol-9-yl)cyclobutane, N,N,N',N'-tetrakis(4-methylphenyl)-(1 ,1 '-biphenyl)-4,4'- diamine, N,N'-bis(naphthalen-1 -yl)-N,N'-bis-(phenyl)benzidine, and porphyrinic compounds, such as copper phthalocyanine. Commonly used hole transporting polymers include, but are not limited to, polyvinylcarbazole,
(phenylmethyl)polysilane, poly(dioxythiophenes), polyanilines, and polypyrroles. It is also possible to obtain hole transporting polymers by doping hole transporting
molecules, such as those mentioned above, into polymers such as polystyrene and polycarbonate.
[000157] The composition of electroactive layer 104 depends on the intended function of device 100, for example, electroactive layer 104 can be a light-emitting layer that is activated by an applied voltage (such as in a light-emitting diode or light- emitting electrochemical cell), or a layer of material that responds to radiant energy and generates a signal with or without an applied bias voltage (such as in a photodetector). In one embodiment, electroactive layer 104 comprises an organic electroluminescent ("EL") material, such as, for example, electroluminescent small molecule organic compounds, electroluminescent metal complexes, and
electroluminescent conjugated polymers, as well as mixtures thereof. Suitable EL small molecule organic compounds include, for example, pyrene, perylene, rubrene, and coumarin, as well as derivatives thereof and mixtures thereof. Suitable EL metal complexes include, for example, metal chelated oxinoid compounds, such as tris(8- hydroxyquinolate)aluminum, cyclo-metallated iridium and platinum
electroluminescent compounds, such as complexes of iridium with phenylpyridine, phenylquinoline, or phenylpyrimidine ligands as disclosed in Petrov et al., U.S. Pat. No. 6,670,645, and organometallic complexes such as those described in, for example, Published PCT Applications WO 03/008424, as well as mixtures any of such EL metal complexes. Examples of EL conjugated polymers include, but are not limited to poly(phenylenevinylenes), polyfluorenes, poly(spirobifluorenes),
polythiophenes, and poly(p-phenylenes), as well as copolymers thereof and mixtures thereof.
[000158] Optional layer 105 can function as an electron injection/transport layer and/or a confinement layer. More specifically, layer 105 may promote electron mobility and reduce the likelihood of a quenching reaction if layers 104 and 106 would otherwise be in direct contact. Examples of materials suitable for optional layer 105 include, for example, metal chelated oxinoid compounds, such as bis(2- methyl-8-quinolinolato)(para-phenyl-phenolato)aluminum(lll) and tris(8- hydroxyquinolato)aluminum, tetrakis(8-hydroxyquinolinato)zirconium, azole compounds such as 2-(4-biphenylyl)-5-(4-t-butylphenyl)-1 ,3,4-oxadiazole, 3-(4- biphenylyl)-4-phenyl-5-(4-t-butylphenyl)-1 ,2,4-triazole, and 1 ,3,5-tri(phenyl-2-
benzimidazole)benzene, quinoxaline derivatives such as 2,3-bis(4- fluorophenyl)quinoxaline, phenanthroline derivatives such as 9,10- diphenylphenanthroline and 2,9-dimethyl-4,7-diphenyl-1 ,10-phenanthroline, and as well as mixtures thereof. Alternatively, optional layer 105 may comprise an inorganic material, such as, for example, BaO, LiF, Li2O.
[000159] Cathode layer 106 can be any metal or nonmetal having a lower work function than anode layer 101 . In one embodiment, anode layer 101 has a work function of greater than or equal to about 4.4 eV and cathode layer 106 has a work function less than about 4.4 eV. Materials suitable for use as cathode layer 106 are known in the art and include, for example, alkali metals of Group 1 , such as Li, Na, K, Rb, and Cs, Group 2 metals, such as, Mg, Ca, Ba, Group 12 metals, lanthanides such as Ce, Sm, and Eu, and actinides, as well as aluminum, indium, yttrium, and combinations of any such materials. Specific non-limiting examples of materials suitable for cathode layer 106 include, but are not limited to, Barium, Lithium, Cerium, Cesium, Europium, Rubidium, Yttrium, Magnesium, Samarium, and alloys and combinations thereof. Cathode layer 106 is typically formed by a chemical or physical vapor deposition process. In some embodiments, the cathode layer will be patterned, as discussed above in reference to the anode layer 101 .
[000160] In one embodiment, an encapsulation layer (not shown) is deposited over cathode layer 106 to prevent entry of undesirable components, such as water and oxygen, into device 100. Such components can have a deleterious effect on electroactive layer 104. In one embodiment, the encapsulation layer is a barrier layer or film. In one embodiment, the encapsulation layer is a glass lid.
[000161 ] Though not shown in FIG. 1 , it is understood that device 100 may comprise additional layers. Other layers that are known in the art or otherwise may be used. In addition, any of the above-described layers may comprise two or more sub-layers or may form a laminar structure. Alternatively, some or all of anode layer 101 , buffer layer 102, hole transport layer 103, electron transport layer 105, cathode layer 106, and any additional layers may be treated, especially surface treated, to increase charge carrier transport efficiency or other physical properties of the devices. The choice of materials for each of the component layers is preferably
determined by balancing the goals of providing a device with high device efficiency with device operational lifetime considerations, fabrication time and complexity factors and other considerations appreciated by persons skilled in the art. It will be appreciated that determining optimal components, component configurations, and compositional identities would be routine to those of ordinary skill of in the art.
[000162] The various layers of the electronic device can be formed by any conventional deposition technique, including vapor deposition, liquid deposition (continuous and discontinuous techniques), and thermal transfer. Continuous deposition techniques, include but are not limited to, spin coating, gravure coating, curtain coating, dip coating, slot-die coating, spray coating, and continuous nozzle coating. Discontinuous deposition techniques include, but are not limited to, ink jet printing, gravure printing, and screen printing. Other layers in the device can be made of any materials which are known to be useful in such layers upon
consideration of the function to be served by such layers.
[000163] In one embodiment of the device 100, the different layers have the following range of thicknesses:
anode layer 101 , typically 500-5000 Angstroms ("A"), more typically, 1000- 2000 A,
optional buffer layer 102: typically 50-2000 A, more typically, 200-1000 A, optional hole transport layer 103: typically 50-2000 A, more typically, 100- 1000 A,
photoactive layer 104: typically, 10-2000 A, more typically, 100-1000 A, optional electron transport layer: typically 105, 50-2000 A, more typically, 100- 1000 A, and
cathode layer 106: typically 200-10000 A, more typically, 300-5000 A.
As is known in the art, the location of the electron-hole recombination zone in the device, and thus the emission spectrum of the device, can be affected by the relative thickness of each layer. The appropriate ratio of layer thicknesses will depend on the exact nature of the device and the materials used.
[000164] In one embodiment, the electronic device of the present invention, comprises:
(a) an anode or combined anode and buffer layer 101 ,
(b) a cathode layer 106,
(c) an electroactive layer 104, disposed between anode layer 101 and cathode layer 106,
(d) optionally, a buffer layer 102, typically disposed between anode layer 101 and electroactive layer 104,
(e) optionally, a hole transport layer 105, typically disposed between anode layer 101 and electroactive layer 104, or if buffer layer 102 is present, between buffer layer 102 and electroactive layer 104, and
(f) optionally an electron injection layer 105, typically disposed between
electroactive layer 104 and cathode layer 106,
wherein at least one of the layers of the device, typically at least one of the anode or combined anode and buffer layer 101 and, if present, buffer layer 102 comprises a polymer film according to the present invention, that is, a polymer film comprising a mixture of:
(i) an electrically conductive polymer, and
(ii) anisotropic electrically conductive nanostructures.
[000165] In one embodiment, the electronic device of the present invention is a device for converting electrical energy into radiation, and comprises an anode 101 that comprises a polymer film according to the present invention, a cathode layer 106 , an electroactive layer 104 that is capable of converting electrical energy into radiation, disposed between the anode layer 101 layer and the cathode layer 106, and optionally further comprising a buffer layer 102, a hole transport layer 103, and/or an electron injection layer 105. In one embodiment, the device is a light emitting diode ("LED") device and the electroactive layer 104 of the device is an electroluminescent material, even more typically, and the device is an organic light emitting diode ("OLED") device and the electroactive layer 104 of the device is organic electroluminescent material. In one embodiment, the OLED device is an "active matrix" OLED display, wherein, individual deposits of photoactive organic films may be independently excited by the passage of current, leading to individual pixels of light emission. In another embodiment, the OLED is a "passive matrix" OLED display, wherein deposits of photoactive organic films may be excited by rows and columns of electrical contact layers.
[000166] In one embodiment, the electronic device of the present invention is a device for converting radiation into electrical energy, and comprises an anode 101 that comprises a polymer film according to the present invention, a cathode layer 106 , an electroactive layer 104 comprising a material that is capable of converting radiation into electrical energy, disposed between the anode layer 101 layer and the cathode layer 106, and optionally further comprising a buffer layer 102, a hole transport layer 103, and/or an electron injection layer 105.
[000167] In operation of one embodiment of device 100, such as a device for converting electrical energy into radiation, a voltage from an appropriate power supply (not depicted) is applied to device 100 so that an electrical current passes across the layers of the device 100 and electrons enter electroactive layer 104, and are converted into radiation, such as in the case of an electroluminescent device, a release of photon from electroactive layer 104.
[000168] In operation of another embodiment of device 100, such as device for converting radiation into electrical energy, device 100 is exposed to radiation impinges on electroactive layer 104, and is converted into a flow of electrical current across the layers of the device.
[000169] In one embodiment, the electronic device of the present invention is a battery, namely a battery cell.
[000170] Generally, a battery cell comprises a first electrode, at least one electrolyte, and a second electrode, wherein the first and second electrodes optionally contain a base metal or a material into/from which ions of a base metal can be inserted and desorbed.
[000171 ] The first electrode, the at least one electrolyte, and/or the second electrode may each comprise the polymer film, gel, or foam of the present invention.
[000172] In one embodiment, the first electrode is a cathode or cathode material. In one embodiment, the cathode or cathode material comprises a metal oxide, for
example, lithium nickel oxide or a lithium metal oxide. In one embodiment, the cathode material utilized can comprise, but is not limited to, transition-metals, metal oxides, and the like. In another embodiment, the cathode material comprises at least aluminum, titanium, nickel, and/or alloys of these metals. In one embodiment, the cathode or cathode material comprises a polymer film, gel, or foam of the present invention.
[000173] In one embodiment, the second electrode is an anode or anode material. In one embodiment, the anode or anode material comprises, but is not limited to, graphite, copper, and the like. In one embodiment, the anode or anode material comprises a polymer film, gel, or foam of the present invention.
[000174] The at least one electrolyte can be any material capable of conducting ions from one electrode to the other opposite electrode in a battery cell. In one embodiment, the at least one electrolyte comprises a polymer film, gel, or foam of the present invention.
[000175] In one embodiment, the electronic device 100 is a battery comprising an anode 101 , a cathode layer 106 and an electrolyte layer 104 disposed between the anode layer and cathode layer, wherein at least one of the anode layer, the cathode layer, and electrolyte layer comprises a polymer film, gel, or foam according to the present invention.
[000176] The present invention is further illustrated by the following non-limiting examples.
Examples
Example 1
[000177] An aqueous dispersion containing poly(3,4-ethylenedioxythiophene: poly(styrene sulfonic acid) ("PEDOTPSS", Clevios PH 1000, Heraeus) was barcoated on a glass substrate to form a film free of ionic liquid and sulfonylimide anion. The barcoated film was then annealed for 5 minutes at 130°C.
[000178] A solution containing about 4% by weight of 1 -ethyl-3-methyl- imidazolium tetracyanoborate ("EMIM TCB") in water was delivered to the surface of the PEDOTPSS film to form an electrically conductive pattern and allowed to dry at 130°C.
[000179] The sheet resistances of the electrically conductive pattern and of the surface areas not bearing the pattern of the polymer film were measured using a four probe tester (Jandel RM3-AR). The sheet resistance of the electrically conductive pattern was observed to be less than 80 Ω/α, while the sheet resistance of the surface areas not bearing the pattern was observed to be greater than 100000 Ω/α.
Claims
1 . A polymer film comprising:
(a) a layer comprising an electrically conductive polymer and having a first surface, and
(b) an electrically conductive pattern comprising an ionic liquid, a salt
comprising a sulfonylimide anion, or a combination thereof, and disposed on the first surface of the layer of electrically conductive polymer.
2. The film of claim 1 wherein the electrically conductive polymer comprises a mixture of a polythiophene polymer and a polymeric acid dopant.
3. The film of claim 2, wherein the polythiophene polymer comprises two or more monomeric units according to structure (I. a) per molecule of the polymer:
wherein:
each occurrence of R13 is independently H, alkyl, hydroxyl, heteroalkyl, alkenyl, heteroalkenyl, hydroxalkyi, amidosulfonate, benzyl, carboxylate, ether, ether carboxylate, ether sulfonate, ester sulfonate, or urethane, and
m' is 2 or 3.
and the polymeric acid dopant comprises poly((styrene sulfonate).
4. The film of claim 1 , wherein the ionic liquid comprises a salt of an alkyl-, hydroxyalkyi- and/or aryl-substituted imidazolium cation and a tetracyanoborate anion.
5. The film of claim 4, wherein the ionic liquid comprises 1 ,3-dimethyl- imidazolium tetracyanoborate, 1 -benzyl-3-methyl-imidazolium tetracyanoborate, 1 -
butyl-3-methyl-imidazolium tetracyanoborate, 1 -ethyl-3-methyl-imidazoliunn tetracyanoborate, 1 -hexyl-3-methyl-innidazoliunn tetracyanoborate, 1 -methyl-3-propyl- imidazolium tetracyanoborate, 1 -methyl-3-octyl-innidazoliunn tetracyanoborate, 1 - methyl-3-tetradecyl-innidazoliunn tetracyanoborate, 1 -methyl-3-phenyl-innidazoliunn tetracyanoborate, 1 ,2,3-thmethyl-imidazoliunn tetracyanoborate, 1 ,2-methyl-3-octyl- imidazolium tetracyanoborate, 1 -butyl-2,3-dimethyl-imidazolium tetracyanoborate, 1 - hexyl-2,3-methyl-innidazoliunn tetracyanoborate, 1 -(2-hydroxyethyl)-2,3-dimethyl- imidazolium tetracyanoborate, or mixtures thereof.
6. The film of claim 5, wherein the ionic liquid comprises 1 -ethyl-3-methyl- imidazolium tetracyanoborate.
7. The film of claim 1 , wherein the electrically conductive pattern exhibits a sheet resistance of less than or equal to 1000 Ω/α and the surface areas that do not bear the electrically conductive pattern exhibit a sheet resistance of greater than 10000 Ω/α.
8. The film of claim 1 , wherein the electrically conductive pattern has an electrical resistance that is less than the portions of the film not bearing the pattern.
9. The film of claim 1 , wherein the electrically conductive pattern is formed by spraying, spray coating, roll-to-roll coating, printing, screen printing, inkjet printing, aerosol jet printing, ink printing, jet printing, stamp/pad printing, transfer printing, pad printing, flexographic printing, gravure printing, contact printing, coating, wet coating, spin coating, knife coating, roller coating, rod coating, slot die coating, liquid deposition, solution deposition, layer-by-layer deposition, spin casting, solution casting, soft lithography, or combinations thereof.
10. A method of making a polymer film, the method comprising:
(1 ) forming a layer of a polymer composition on a substrate, said polymer composition comprising:
(a) a first liquid carrier comprising water and/or at least one water miscible polar organic liquid,
(b) at least one electrically conductive polymer dissolved or dispersed in the first liquid carrier,
(2) removing the liquid carrier from the layer to form a film free of ionic liquid and sulfonylimide anion;
(3) contacting an ionic liquid, a salt comprising a sulfonylimide, or combination thereof, on the surface of the film obtained in step 2.
1 1 . The method of claim 10, wherein the electrically conductive polymer comprises a mixture of a polythiophene polymer and a polymeric acid dopant.
12. The method of claim 1 1 , wherein the polythiophene polymer comprises two or more monomeric units according to structure (I. a) per molecule of the polymer:
wherein:
each occurrence of R13 is independently H, alkyl, hydroxyl, heteroalkyl, alkenyl, heteroalkenyl, hydroxalkyi, amidosulfonate, benzyl, carboxylate, ether, ether carboxylate, ether sulfonate, ester sulfonate, or urethane, and
m' is 2 or 3.
and the polymeric acid dopant comprises poly((styrene sulfonate).
13. The method of claim 10, wherein the ionic liquid comprises a salt of an alkyl-, hydroxyalkyi- and/or aryl-substituted imidazolium cation and a tetracyanoborate anion.
14. The method of claim 13, wherein the ionic liquid comprises 1 ,3-dimethyl- imidazolium tetracyanoborate, 1 -benzyl-3-methyl-imidazolium tetracyanoborate, 1 - butyl-3-methyl-imidazolium tetracyanoborate, 1 -ethyl-3-methyl-imidazolium
tetracyanoborate, 1 -hexyl-3-methyl-imidazolium tetracyanoborate, 1 -methyl-3-propyl- imidazolium tetracyanoborate, 1 -methyl-3-octyl-imidazolium tetracyanoborate, 1 -
methyl-3-tetradecyl-innidazoliunn tetracyanoborate, 1 -methyl-3-phenyl-imidazoliunn tetracyanoborate, 1 ,2,3-trimethyl-imidazolium tetracyanoborate, 1 ,2-methyl-3-octyl- imidazolium tetracyanoborate, 1 -butyl-2,3-dimethyl-innidazoliunn tetracyanoborate, 1 - hexyl-2,3-methyl-innidazoliunn tetracyanoborate, 1 -(2-hydroxyethyl)-2,3-dimethyl- imidazolium tetracyanoborate, or mixtures thereof.
15. The method of claim 14, wherein the ionic liquid comprises 1 -ethyl-3-methyl- imidazolium tetracyanoborate.
16. The method of claim 10, wherein the ionic liquid is in aqueous solution, the aqueous solution comprising from about 0.1 % to about 99.9 % by weight of the ionic liquid with respect to the total weight of the solution.
17. The method of claim 10, wherein the substrate is rigid or flexible.
18. The method of claim 10, wherein the step of contacting an ionic liquid, a salt comprising a sulfonylimide, or combination thereof, on the surface of the film obtained in step 2 is done by spraying, spray coating, roll-to-roll coating, printing, screen printing, inkjet printing, aerosol jet printing, ink printing, jet printing, stamp/pad printing, transfer printing, pad printing, flexographic printing, gravure printing, contact printing, coating, wet coating, spin coating, knife coating, roller coating, rod coating, slot die coating, liquid deposition, solution deposition, layer-by-layer deposition, spin casting, solution casting, soft lithography, or combinations thereof.
19. A polymer film formed by the method of claim 10.
20. An electronic device, comprising:
(a) an anode layer,
(b) a cathode layer,
(c) an electroactive layer disposed between the anode layer and the cathode layer,
(d) optionally, a buffer layer,
(e) optionally, a hole transport layer, and
(f) optionally, an electron injection layer,
wherein at least one of the anode layer, the cathode layer, the electroactive layer, and, if present, the buffer layer comprises a polymer film according to claim 1 .
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