WO2015085193A1 - Methods useful in the synthesis of halichondrin b analogs - Google Patents

Methods useful in the synthesis of halichondrin b analogs Download PDF

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Publication number
WO2015085193A1
WO2015085193A1 PCT/US2014/068834 US2014068834W WO2015085193A1 WO 2015085193 A1 WO2015085193 A1 WO 2015085193A1 US 2014068834 W US2014068834 W US 2014068834W WO 2015085193 A1 WO2015085193 A1 WO 2015085193A1
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Prior art keywords
eribulin
pharmaceutically acceptable
acceptable salt
produce
salt
Prior art date
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PCT/US2014/068834
Other languages
French (fr)
Inventor
Bryan M. Lewis
Yongbo Hu
Huiming Zhang
Hiroyuki Chiba
Yuki Komatsu
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Eisai R&D Management Co., Ltd.
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Priority to CN201480066353.XA priority Critical patent/CN105916861B/en
Priority to MX2016006891A priority patent/MX370611B/en
Application filed by Eisai R&D Management Co., Ltd. filed Critical Eisai R&D Management Co., Ltd.
Priority to SG11201604545XA priority patent/SG11201604545XA/en
Priority to EP18209462.3A priority patent/EP3505520A1/en
Priority to ES14866945T priority patent/ES2723355T3/en
Priority to EP14866945.0A priority patent/EP3077399B1/en
Priority to RU2016124265A priority patent/RU2676486C1/en
Priority to BR112016012237-2A priority patent/BR112016012237B1/en
Priority to CA2931788A priority patent/CA2931788C/en
Priority to MX2020004855A priority patent/MX2020004855A/en
Priority to JP2016532033A priority patent/JP6443812B2/en
Publication of WO2015085193A1 publication Critical patent/WO2015085193A1/en
Priority to IL245661A priority patent/IL245661A0/en
Priority to IL265640A priority patent/IL265640B/en
Priority to IL273736A priority patent/IL273736B/en
Priority to IL281275A priority patent/IL281275B/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D493/00Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system
    • C07D493/22Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system in which the condensed system contains four or more hetero rings
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P35/00Antineoplastic agents

Definitions

  • the invention relates to methods useful in the synthesis of analogs of halichondrin B, in particular ER-086526, referred to under its generic name eribulin throughout the following specification.
  • Eribulin (marketed under the trade name HALAVEN® as eribulin mesylate), a nontaxane microtubule dynamics inhibitor, is a structurally simplified, synthetic analog of the marine natural product halichondrin B.
  • HALAVEN® eribulin mesylate
  • Methods for the synthesis of eribulin and other halichondrin B analogs are described in U.S. Patent Nos. 6,214,865, 6,365,759, 6,469,182, 7,982,060, and 8,148,554, the syntheses of which are incorporated herein by reference. New methods for the synthesis of halichondrin B analogs, in particular eribulin and eribulin mesylate, are desirable.
  • the present invention features improved methods useful for the synthesis of analogs of halichondrin B, such as eribulin and pharmaceutically acceptable salts thereof (e.g., eribulin mesylate).
  • the invention features a method of preparing an intermediate in the synthesis of eribulin including reacting a compound having formula (I) :
  • each of R 1 , R 2 , R 3 , R 4 , and R 5 is independently a silyl group (e.g., trimethylsilyl (TMS), triethylsilyl (TES), f-butyldimethylsilyl (TBS), f-butyldiphenylsilyl (TBDPS), triisopropylsilyl (TIPS), or triphenylsilyl (TPS)), with a fluoride source (e.g., tetrabutylammonium fluoride) in a solvent including an amide, e.g., a A/,/ C1 -C6 dialkyl C1 -C6 alkyl amide or A/ C1 -C6 alkyl C2-C6 lactam, such as A/,A/-dimethylacetamide (e.g., as a mixture of tetrahydrofuran and A/,A/-dimethylacetamide), A/,
  • ER-81 1475 may be produced in a mixture with its C12 stereoisomer, ER-81 1474:
  • the method may further include adding a mixture of acetonitrile and water to increase the yield of ER- 81 1475.
  • each of R 1 , R 2 , R 3 , R 4 , and R 5 is f-butyldimethylsilyl (TBS).
  • the invention further features a method of preparing an intermediate in the synthesis of eribulin including reacting (e.g., in ethanol) ER-81 1475 with a conjugate acid of imidazole (e.g., imidazole hydrochloride) to produce the intermediate ER-076349:
  • ER-81 1475 can be produced by any of the methods provided herein.
  • the invention features a method of preparing an intermediate in the synthesis of eribulin.
  • This method includes reacting (e.g., in acetonitrile) ER-076349 with a sulfonylating reagent, e.g., tosyl chloride, in the presence of a metal catalyst (e.g., dibutyltin oxide) to produce the intermediate:
  • a sulfonylating reagent e.g., tosyl chloride
  • a metal catalyst e.g., dibutyltin oxide
  • R 6 is sulfonyl, e.g.,ER-082892.
  • the reacting may occur above 0°C.
  • ER-076349 can be produced by any of the methods provided herein.
  • the methods may also include addition of a base, e.g., a C1 -6 trialkylamine, such as triethylamine or A/,A/-diisopropylethylamine.
  • the invention also features a method of producing eribulin.
  • This method includes producing intermediate ER-81 1475 by any one of the foregoing methods, ketalizing ER-81 1475 to produce the intermediate ER-076349, and aminating ER-076349 to produce eribulin (ER-086526) :
  • the step of ketalizing ER-81 1475 may include converting ER-81 1475 to ER-076349 according to any of the methods provided herein.
  • the step of aminating ER-076349 to produce eribulin may include converting ER-076349 to ER-082892 according to any of the methods provided herein.
  • the invention further features an alternative method of producing eribulin.
  • This method includes producing intermediate ER-076349 by any one of the foregoing methods and aminating ER-076349 to produce eribulin.
  • the step of aminating ER-076349 to produce eribulin may include converting ER- 076349 to ER-082892 according to any of the methods provided herein.
  • the invention features yet another method of producing eribulin.
  • This method includes producing intermediate ER-082892 by any of the methods provided herein and aminating ER- 082892 to produce eribulin.
  • Any method of producing eribulin may further include salifying eribulin to produce a
  • eribulin e.g., eribulin mesylate
  • the invention further features a method of manufacturing a pharmaceutical product including eribulin or a pharmaceutically acceptable salt thereof (e.g., eribulin mesylate).
  • This method includes producing or directing the production of eribulin or a pharmaceutically acceptable salt thereof by any one of the foregoing methods and processing or directing the processing of eribulin or a pharmaceutically acceptable salt thereof into a pharmaceutical product including eribulin or a pharmaceutically acceptable salt thereof, thereby manufacturing a pharmaceutical product including eribulin or a pharmaceutically acceptable salt thereof.
  • the processing step can include one or more of formulating eribulin or a pharmaceutically acceptable salt thereof (e.g., eribulin mesylate) ; processing eribulin or a pharmaceutically acceptable salt thereof into a drug product; combining eribulin or a pharmaceutically acceptable salt thereof with a second component (e.g., an excipient or pharmaceutically acceptable carrier) ; lyophilizing eribulin or a pharmaceutically acceptable salt thereof; combining a first and second batch of eribulin or a
  • a second component e.g., an excipient or pharmaceutically acceptable carrier
  • eribulin or a pharmaceutically acceptable salt thereof to provide a third larger batch; disposing eribulin or a pharmaceutically acceptable salt thereof into a container (e.g., a gas or liquid tight container) ; packaging eribulin or a pharmaceutically acceptable salt thereof; associating a container including eribulin or a pharmaceutically acceptable salt thereof with a label; and shipping or moving eribulin or a
  • a container e.g., a gas or liquid tight container
  • a number following an atomic symbol indicates the total number of atoms of that element that are present in a particular chemical moiety.
  • other atoms such as hydrogen atoms, or substituent groups, as described herein, may be present, as necessary, to satisfy the valences of the atoms.
  • an unsubstituted C2 alkyl group has the formula -CH 2 CH 3 .
  • a reference to the number of oxygen, nitrogen, or sulfur atoms in a heteroaryl group only includes those atoms that form a part of a heterocyclic ring.
  • alkyl is meant a straight or branched chain saturated cyclic (i.e., cycloalkyl) or acyclic hydrocarbon group of from 1 to 12 carbons, unless otherwise specified.
  • exemplary alkyl groups include C1 -C8, C1 -C6, C1 -C4, C2-C7, C3-C12, and C3-C6 alkyl.
  • alkyl groups used in any context herein, are optionally substituted with halogen, alkoxy, aryloxy, arylalkyloxy, oxo, alkylthio, alkylenedithio, alkylamino,
  • alkylamino is meant -NHR, wherein R is alkyl.
  • alkenyljalkylamino is meant -NRR', wherein R is alkyl, and R' is alkenyl.
  • aryljalkylamino is meant -NRR', wherein R is alkyl, and R' is aryl.
  • [arylalkyljalkylamino” is meant -NRR', wherein R is alkyl, and R' is arylalkyl.
  • dialkylamino is meant -NR 2 , wherein each R is alkyl, selected independently.
  • alkylene is meant a divalent alkyl group.
  • Alkylene groups used in any context herein, are optionally substituted in the same manner as alkyl groups.
  • an unsubstituted C1 alkylene group is -CH 2 -.
  • alkylenedithio is meant -S-alkylene-S-.
  • alkylthio is meant -SR, wherein R is alkyl.
  • alkenyl is meant a straight or branched chain cyclic or acyclic hydrocarbon group of, unless otherwise specified, from 2 to 12 carbons and containing one or more carbon-carbon double bonds.
  • alkenyl groups include C2-C8, C2-C7, C2-C6, C2-C4, C3-C12, and C3-C6 alkenyl. Specific examples include ethenyl (i.e., vinyl), 1 -propenyl, 2-propenyl (i.e., allyl), 2-methyl-1 -propenyl, 1 -butenyl, 2- butenyl (i.e., crotyl), and the like.
  • Alkenyl groups, used in any context herein are optionally substituted in the same manner as alkyl groups. Alkenyl groups, used in any context herein, may also be substituted with an aryl group.
  • alkoxy is meant -OR, wherein R is alkyl.
  • aryl is meant a monocyclic or multicyclic ring system having one or more aromatic rings, wherein the ring system is carbocyclic or heterocyclic.
  • Heterocyclic aryl groups are also referred to as heteroaryl groups.
  • a heteroaryl group includes 1 to 4 atoms selected independently from 0, N, and S.
  • Exemplary carbocyclic aryl groups include C6-C20, C6-C15, C6-C10, C8-C20, and C8-C15 aryl.
  • a preferred aryl group is a C6-10 aryl group.
  • carbocyclic aryl groups include phenyl, indanyl, indenyl, naphthyl, phenanthryl, anthracyl, and fluorenyl.
  • exemplary heteroaryl groups include monocylic rings having from 1 to 4 heteroatoms selected independently from 0, N, and S and from 1 to 6 carbons (e.g., C1 -C6, C1 -C4, and C2-C6).
  • Monocyclic heteroaryl groups preferably include from 5 to 9 ring members.
  • Other heteroaryl groups preferably include from 4 to 19 carbon atoms (e.g., C4-C1 0).
  • heteroaryl groups include pyridinyl, quinolinyl, dihydroquinolinyl, isoquinolinyl, quinazolinyl, dihydroquinazolyl, and tetrahydroquinazolyl.
  • aryl groups used in any context herein, are optionally substituted with alkyl, alkenyl, aryl, arylalkyi, halogen, alkoxy, aryloxy, arylalkyloxy, oxo, alkylthio, alkylenedithio, alkylamino, [alkenyljalkylamino, [aryljalkylamino,
  • arylalkyi is meant -R'R", wherein R' is alkylene, and R" is aryl.
  • arylalkyloxy is meant -OR, wherein R is arylalkyi.
  • aryloxy is meant -OR, wherein R is aryl.
  • carboxyl is meant -C(0)OH, in free acid, ionized, or salt form.
  • fluoride source is meant a compound that can be a source of soluble fluoride ion (i.e., F " ) (e.g., to remove silyl ether hydroxyl protecting groups)
  • exemplary fluoride sources include, ammonium fluoride, benzyltriethylammonium fluoride, cesium fluoride (i.e., CsF), 1 -chloromethyl-4-fluoro-1 ,4- diazoniabicyclo[2.2.2]octane bis(tetrafluoroborate) (i.e., Selectfluor®), hydrofluoric acid (i.e., HF), poly[4- vinylpyridinium poly(hydrogen fluoride)], potassium fluoride (i.e., KF), pyridine hydrogen fluoride (i.e., HF- pyridine), sodium fluoride (i.e., NaF), tetrabutylammonium fluoride (i.e., TB
  • halogen is meant fluoro, chloro, bromo, or iodo.
  • lactam is meant a cyclic amide, wherein the ring consists of carbon atoms and one nitrogen atom.
  • leaving group is meant a group that is displaced during a chemical reaction. Suitable leaving groups are well known in the art, e.g., see, Advanced Organic Chemistry, March, 4th Ed., pp. 351 -357, John Wiley and Sons, N .Y. (1992).
  • Such leaving groups include halogen, C1 -C12 alkoxy (e.g., C1 -C8, C1 -C6, C1 -C4, C2-C7, and C3-C6 alkoxy), C1 -C12 alkylsulfonate (e.g., C1 -C8, C1 -C6, C1 -C4, C2-C7, C3-C12, and C3-C6 alkylsulfonate), C2-C12 alkenylsulfonate (e.g., C2-C8, C2-C6, C2-C4, C3-C12, and C3-C6 alkenylsulfonate), carbocyclic C6-C20 arylsulfonate (e.g., C6-C15, C6-C10, C8-C20, and C8-C15 arylsulfonate), C4-C1 9 heteroarylsulfonate (e.g., C4-C10
  • Alkylsulfonates, alkenylsulfonates, arylsulfonates, heteroarylsulfonates, arylalkylsulfonates, and heteroarylalkylsulfonates can be optionally substituted with halogen (e.g., chloro, iodo, bromo, or fluoro), alkoxy (e.g., C1 -C6 alkoxy), aryloxy (e.g., C6-C1 5 aryloxy, C4-C19 heteroaryloxy, and C1 -C6
  • halogen e.g., chloro, iodo, bromo, or fluoro
  • alkoxy e.g., C1 -C6 alkoxy
  • aryloxy e.g., C6-C1 5 aryloxy, C4-C19 heteroaryloxy, and C1 -C6
  • heteroaryloxy oxo, alkylthio (e.g., C1 -C6 alkylthio) , alkylenedithio (e.g., C1 -C6 alkylenedithio), alkylamino (e.g., C1 -C6 alkylamino), [alkenyl]alkylamino (e.g., [(C2-C6)alkenyl](C1 -C6)alkylamino),
  • [aryl]alkylamino e.g., [(C6-C10)aryl](C1 -C6)alkylamino, [(C1 -C6)heteroaryl](C1 -C6)alkylamino, and [(C4- C19)heteroaryl](C1 -C6)alkylamino
  • [arylalkyl]alkylamino e.g., [(C6-C1 0)aryl(C1 -C6)alkyl](C1 - C6)alkylamino, [(C1 -C6)heteroaryl(C1 -C6)alkyl](C1 -C6)alkylamino, [(C4-C1 9)heteroaryl(C1 -C6)alkyl](C1 - C6)alkylamino), dialkylamino (e.g., di(C1 -C6 alkyl)amino), silyl (
  • Alkenylsulfonates can be optionally substituted with carbocyclic aryl (e.g., C6-C15 aryl) , monocyclic C1 -C6 heteroaryl, or C4-C19 heteroaryl (e.g., C4- C10 heteroaryl).
  • Arylsulfonates can be optionally substituted with alkyl (e.g., C1 -C6 alkyl) or alkenyl (e.g., C2-C6 alkenyl).
  • any heteroaryl group present in a leaving group has from 1 to 4 heteroatoms selected independently from 0, N, and S.
  • Suitable leaving groups include chloro, iodo, bromo, fluoro, methanesulfonate (mesylate), 4-toluenesulfonate (tosylate), trifluoromethanesulfonate (triflate, OTf), nitro-phenylsulfonate (nosylate), and bromo-phenylsulfonate (brosylate). Leaving groups may also be further substituted as is known in the art.
  • pharmaceutically acceptable salt is meant a salt within the scope of sound medical judgment, suitable for use in contact with the tissues of humans and animals without undue toxicity, irritation, allergic response and the like and commensurate with a reasonable benefit/risk ratio.
  • Pharmaceutically acceptable salts are well known in the art. For example, pharmaceutically acceptable salts are described in Berge et al., J. Pharmaceutical Sciences 66:1 -19, 1 977 and Pharmaceutical Salts: Properties,
  • Representative acid addition salts include acetate, adipate, alginate, ascorbate, aspartate, benzenesulfonate, benzoate, bisulfate, borate, butyrate, camphorate, camphorsulfonate, citrate, cyclopentanepropionate, digluconate, dodecylsulfate, ethanesulfonate, fumarate, glucoheptonate, glycerophosphate, hemisulfate, heptonate, hexanoate, hydrobromide (i.e., HBr), hydrochloride (i.e., HCI), hydroiodide (i.e., H I), 2-hydroxy- ethanesulfonate, lactobionate, lactate, laurate, lauryl sulfate, malate, maleate,
  • methanesulfonate i.e., mesylate
  • 2-naphthalenesulfonate nicotinate, nitrate, oleate, oxalate, palmitate, pamoate, pectinate, persulfate, 3-phenylpropionate, phosphate, picrate, pivalate, propionate, stearate, succinate, sulfate, tartrate, thiocyanate, toluenesulfonate (i.e., tosylate), undecanoate, valerate salts and the like.
  • ilyl is meant -SiR 3 , wherein each R is independently alkyl, alkenyl, aryl, or arylalkyl.
  • silyl groups include tri(C1 -C6 alkyl)silyl, tri(C6-C10 aryl or C1 -C6 heteroaryl)silyl, di(C6-C10 aryl or C1 -C6 heteroaryl)(C1 -C6 alkyl)silyl, and (C6-C1 0 aryl or C1 -C6 heteroaryl)di(C1 -C6 alkyl)silyl. It will be understood that, when a silyl group includes two or more alkyl, alkenyl, aryl, heteroaryl, or arylalkyl groups, these groups are independently selected.
  • any heteroaryl group present in a silyl group has from 1 to 4 heteroatoms selected independently from 0, N, and S.
  • Silyl groups are known in the art, e.g., as described in Greene's Protective Groups in Organic Synthesis, Wiley-lnterscience, 4 Edition, 2006. Specific examples of silyl groups include trimethylsilyl (TMS), triethylsilyl (TES), f-butyldimethylsilyl (TBS), f-butyldiphenylsilyl (TBDPS), triisopropylsilyl (TIPS), and triphenylsilyl (TPS) ethers.
  • Silyl groups may be substituted as is known in the art; for example, aryl and arylalkyl groups, such as phenyl, benzyl, naphthyl, or pyridinyl, can be substituted with C1 -C6 alkyl, C1 -C6 alkoxy, nitro, cyano, carboxyl, or halogen.
  • aryl and arylalkyl groups such as phenyl, benzyl, naphthyl, or pyridinyl
  • Alkyl groups such as methyl, ethyl, isopropyl, n-propyl, f-butyl, n-butyl, and sec-butyl, and alkenyl groups, such as vinyl and allyl, can also be substituted with oxo, arylsulfonyl, halogen, and trialkylsilyl groups.
  • sulfonyl is meant -S(0) 2 R, wherein R is alkyl, alkenyl, aryl, arylalkyl, or silyl.
  • R is C1 -C12 alkyl (e.g., C1 -C8, C1 -C6, C1 -C4, C2-C7, C3-C12, and C3-C6 alkyl), C2- C12 alkenyl (e.g., C2-C8, C2-C6, C2-C4, C3-C12, and C3-C6 alkenyl), carbocyclic C6-C20 aryl (e.g., C6- C15, C6-C10, C8-C20, and C8-C15 aryl), monocyclic C1 -C6 heteroaryl (e.g., C1 -C4 and C2-C6 heteroaryl), C4-C1 9 heteroaryl (e.g., C4-
  • Exemplary sulfonyl groups include tosyl, triflyl, and mesyl.
  • the present invention provides methods for the synthesis of halichondrin B analogs.
  • the methods are useful for the synthesis of eribulin and pharmaceutically acceptable salts thereof:
  • the C14-C35 portion (e.g., ER-804028) of the molecule is coupled to the C1 -C13 portion (e.g., ER-803896) to produce the C1 -C35 acyclic intermediate (e.g., ER-804029), and additional reactions are carried out to produce a compound of formula (I) (e.g., ER-1 18046) as shown in Scheme 1 :
  • deprotonation e.g., by lithiation
  • C14-C35 sulfone fragment i.e., ER-804028
  • C1 -C13 aldehyde fragment i.e., ER-803896
  • ER-804029 a mixture of diastereomeric alcohols
  • Step A Conversion of a compound of formula (I) to ER-811475
  • a fluoride source e.g., tetrabutylammonium fluoride
  • a conjugate acid of imidazole e.g., imidazole hydrochloride
  • Method A2 Deprotection with Fluoride Source in an Amide, e.g., DMAC
  • a fluoride source e.g., tetrabutylammonium fluoride
  • a conjugate acid of imidazole e.g., imidazole hydrochloride
  • an amide e.g., A/,A/-dimethylacetamide (DMAC)
  • DMAC a conjugate acid of imidazole
  • solvent e.g., a mixture of tetrahyrofuran (THF) and DMAC
  • amides include an A/,/ C1 -C6 dialkyl C1 -C6 alkyl amide or A/ C1 -C6 alkyl C2-C6 lactam, such as ⁇ , ⁇ -dimethylformamide, N-methyl 2- pyrrolidone, ⁇ , ⁇ -diethylacetamide, or ⁇ , ⁇ -dimethylpropionamide may also be employed.
  • Step B Ketalization of ER-811475 to ER-076349
  • Ketalization of ER-81 1475 (e.g., in dichloromethane) with a conjugate acid of pyridine (e.g., pyridinium p-toluenesulfonate (PPTS)), followed by crystallization from acetonitrile and water, provides ER-076349.
  • pyridine e.g., pyridinium p-toluenesulfonate (PPTS)
  • ER-81 1475 to ER-076349 can be achieved through ketalization of ER-81 1475 (e.g., in ethanol) with a conjugate acid of imidazole (e.g., imidazole hydrochloride), followed by column chromatography.
  • a conjugate acid of imidazole e.g., imidazole hydrochloride
  • Replacing PPTS with imidazole hydrochloride results in a decrease of isomerization at C12 during post-processing (e.g., concentration of the reaction mixture).
  • Changing of the solvent from dichloromethane to ethanol results in a more environmentally favorable process.
  • Step C Activation of ER-076349 to a compound of formula (II)
  • ER-076349 e.g., in dichloromethane
  • tosyl chloride and a base e.g., pyridine
  • a base e.g., pyridine
  • ER-076349 e.g., in dichloromethane
  • Ts 2 0 4-toluenesulfonic anhydride
  • base e.g., a combination of 2,4,6-collidine and pyridine
  • ER-076349 e.g., in acetonitrile
  • a base e.g., a C1 -C6 trialkylamine, such as triethylamine and N,N- diisopropylethylamine
  • a catalyst e.g., dibutyltin oxide
  • dibutyltin oxide makes the process more robust (e.g., reduces reaction sensitivity to moisture) and improves process operational efficiency (e.g., by elimination of an azeotropic drying step).
  • Replacing pyridine and/or collidine with A/,A/-diisopropylethylamine and the addition of dibutyltin oxide as a catalyst provide an improvement in selectivity for primary alcohol (e.g., the mono-tosylation:di-tosylation ratio improved from 96:4 to 99.8:0.2).
  • the replacement of dichloromethane with acetonitrile as solvent results in a more environmentally favorable process, and the change in temperature from -10°C to 26 °C - 28°C increases operational efficiency and yield.
  • Step D Amination of a compound of formula (II) to eribulin
  • Method D 1 Staudinger route
  • the amination of a compound of formula (II) can be accomplished through treatment with alcoholic ammonium hydroxide resulting in cyclization to an epoxide in situ that reacts further with ammonia to provide eribulin.
  • alcoholic ammonium hydroxide resulting in cyclization to an epoxide in situ that reacts further with ammonia to provide eribulin.
  • Replacement of the Staudinger route with the epoxide opening route results in the elimination of the use of hazardous reagents and an increase in operational efficiency.
  • eribulin mesylate can be formed by methods known in the art (e.g., in situ during the final isolation and purification of the compound or separately by reacting the free base group with a suitable acid).
  • eribulin is treated with a solution of methanesulfonic acid (i.e., MsOH) and ammonium hydroxide in water and acetonitrile. The mixture is concentrated. The residue is dissolved in dichloromethane-pentane, and the solution is added to anhydrous pentane. The resulting precipitate is filtered and dried under high vacuum to provide eribulin mesylate, as shown in Scheme 13.
  • Any combination of the methods described above for the synthesis of the various intermediates can be utilized to convert a compound of formula (I) to eribulin (e.g., Methods A1 -B2-C1 -D1 , A1 -B2-C2- D1 , A1 -B2-C1 -D2, A2-B1 -C1 -D1 , A2-B2-C1 -D1 , A2-B1 -C2-D1 , A2-B1 -C1 -D2, A2-B2-C2-D1 , A2-B2-C1 - D2, A2-B1 -C2-D2, A2-B2-C2-D2, A2-B1 -C3-D1 , A1 -B2-C3-D1 , A2-B2-C3-D1 , A2-B2-C3-D1 , A2-B2-C3-D1 , A2-B2-C3-D1 , A2-B2-C3-D1 , A2-B2-
  • Step A Conversion of ER- 118046 to ER-811475
  • ER-81 1475 (1 F?,2S,3S,4S,5S,6F?S,1 1 S,14S,17S,19F?,21 R,23S,25R,26R,27S,31 F?,34S)-25-[(2S)-2,3- Dihydroxypropyl]- 2,5-dihydroxy-26-methoxy-19-methyl-13,20-bis(methylene)-24,35,36,37,38,39- hexaoxaheptacyclo[29.3.1 .13,6.14,34.1 1 1 ,14.1 17,21 .023,27]nonatriacontane-8,29-dione
  • reaction intermediate C34/C35-diol After the residual level of the reaction intermediate C34/C35-diol reached 3% or below, acetonitrile (608 m l_) and water (203 ml_) were added. The mixture was stirred at 16 °C to 18 °C for 45 hours until the residual level of free pentaol came down to below 5%.
  • the reaction mixture including ER-81 1475/ER-81 1474 (a mixture of two diastereomers 18:1 ) could be used for the next stage without further purification.
  • Step B Ketalization of ER-811475 to ER-076349
  • ER-81 1475 in a mixture with ER-81 1474 was dissolved in dichloromethane (DCM ; 7.7 kg) and treated with a pyridinium p-toluenesulfonate (PPTS; 0.607 kg, 2.42 mol, 5.5 eq) solution in dichloromethane (1 .7 kg) at 10-20 °C.
  • PPTS pyridinium p-toluenesulfonate
  • the resulting mixture was stirred at 1 0-20 °C.
  • the major diastereomer reacted to provide diol ER-076349, and the minor diastereomer ER-81 1474 remained unreacted.
  • additional PPTS 0.055 kg
  • dichloromethane (0.15 kg) was added, and the reaction was continued at 10-20 °C. Upon completion, the reaction mixture was directly loaded onto a silica gel column that was pre-equilibrated with methyl f-butyl ether (MTBE) (200 L). The reactor was further rinsed with dichloromethane (3.1 kg), and the rinse was loaded onto the column. The column was eluted sequentially with: (1 ) methyl t-butyl ether (125 L), (2) 96% v/v methyl t-butyl ether in acetonitrile (125 L), (3) 50% v/v methyl t-butyl ether in acetonitrile (250 L), and (4) acetonitrile (225 L).
  • MTBE methyl f-butyl ether
  • Desired fractions were combined, concentrated in vacuo ⁇ 35 °C, and azeotroped in vacuo with acetonitrile (4.6 kg) ⁇ 35 °C.
  • the residue was dissolved in acetonitrile (0.32 kg) and water (0.54 kg) and subjected to crystallization with ER-076349 seed crystals (0.27 g, 0.36 mmol) and additional water (2.70 kg).
  • the resulting crystals were filtered, and the weight of the filtrate was monitored until the recovery ratio to the crystallization solvent was reached > 80%.
  • the crystals were further washed with water (2.7 kg) and dissolved in dichloromethane (10.8 kg), and the solution was concentrated in vacuo at ⁇ 25 °C.
  • the residue was diluted with acetonitrile (2.1 kg) and concentrated in vacuo at ⁇ 40 °C to give ER-076349 (55-75% yield from ER-1 18046).
  • ER-81 1475 in a mixture with ER-81 1474, a solution of imidazole HCI (85.5 g) in water (68 ml_) was added. The solution was concentrated in vacuo at 28 °C or below. The residue was dissolved in EtOH (2.69 kg). The resulting mixture was stirred at 21 °C to 24 °C for 43 hours. The major diastereomer (ER- 81 1475) reacted to provide diol ER-076349, and the minor diastereomer (ER-81 1474) remains unreacted. The reaction was monitored for a disappearance of ER-81 1475 by HPLC.
  • the column was eluted sequentially with methyl t-butyl ether (40.8 L) , 95% v/v methyl t-butyl ether in acetonitrile (24.9 L), 40% v/v methyl t-butyl ether in acetonitrile (83.6 L) , and acetonitrile (76.3 L) to remove the unreacted intermediates, the reaction impurities, and the carryover impurities from ER-804028. Desired fractions were combined and concentrated in vacuo at 32 °C or below to give ER-076349 (assay 62.02g, yield over two steps 84.0%).
  • ER-076349 (0.259 kg, 0.354 mol, 1 eq) was dissolved in toluene (4.7 kg) and azeotroped in vacuo at ⁇ 25 °C. The residue was diluted with toluene (4.5 kg) to give a toluene solution for monitoring of water content. Water content was measured by Karl-Fischer (KF) titration method. If the KF value was > 125 ppm , the solution was azeotroped in vacuo at ⁇ 25 °C and diluted with toluene (4.5 kg) until the water content came down to ⁇ 125 ppm .
  • the reaction mixture was quenched by the addition of water (1 .0 kg). The mixture was warmed up, and then isopropyl alcohol (IPA) (20.5 kg) and ammonium hydroxide (NH 4 OH ; 25.7 kg) were added consecutively at 1 0-30 °C. Upon complete consumption of the epoxide (target ⁇ 0.85%; add extra NH 4 OH if necessary), the reaction mixture was concentrated in vacuo at ⁇ 30 °C.
  • IPA isopropyl alcohol
  • NH 4 OH ammonium hydroxide
  • dichloromethane (20.7 kg) and a sufficient amount of buffer solution of NaHC0 3 /Na 2 C0 3 /water (9/9/182 w/w/w; not more than 5.166 kg) were added and extracted.
  • the organic layer was separated, and the aqueous layer was extracted with dichloromethane (8.6 kg).
  • the organic layer was separated and combined with the first extract.
  • the combined organic layers were concentrated in vacuo at ⁇ 30 °C.
  • the concentrate was diluted with acetonitrile (4.0 kg) and then loaded onto silica gel column which was preequilibrated with acetonitrile (200 L).
  • the column was eluted sequentially with : (1 ) acetonitrile (100 L), (2) 90.0/7.5/2.5 v/v/v acetonitrile/water/200 mM aqueous NH 4 OAc (152.4 L), (3) 85.8/1 1 .7/2.5 v/v/v acetonitrile/water/200 mM aqueous NH 4 OAc (152.4 L), (4) 83.5/14.0/2.5 v/v/v acetonitrile/water/200 mM aqueous NH 4 OAc (152.6 L) , and (5) 80.0/17.6/2.4 v/v/v acetonitrile/water/200 mM aqueous NH 4 OAc (>1 00.2 L).
  • Desired fractions were combined and concentrated in vacuo at ⁇ 40 °C while maintaining the internal pH at 5.5-9.0 by adding NH 4 OH.
  • dichloromethane (13.9 kg) and a sufficient amount of buffer solution of NaHC0 3 /Na 2 C0 3 /water (9/9/182 w/w/w; not more than 1 5.51 kg) were added and extracted.
  • the organic layer was separated, and the aqueous layer was extracted with dichloromethane (8.7 kg).
  • the organic layer was separated and combined with the first extract.
  • the combined organic layers were concentrated in vacuo at ⁇ 30 °C.
  • the diol ER-076349 (58.3 g) was dissolved in acetonitrile (935 m L). A suspension of dibutyltin oxide (0.99 g) and A/,A/-diisopropylethylamine (28.5 m L) in acetonitrile (1 1 7 m L) were added. A solution of TsCI (30.5 g) in acetonitrile (1 17 mL) was added to the reaction mixture at a rate to maintain the reaction temperature at 26 °C to 28 °C, and the mixture was stirred at 26 °C to 28 °C. The reaction was monitored by H PLC for consumption of ER-076349.
  • dichloromethane (4.64 kg) and a sufficient amount of buffer solution of NaHC0 3 / Na 2 C0 3 / water (9/9/182 w/w/w) (530 mL) were added and extracted.
  • the organic layer was separated, and the aqueous layer was extracted with dichloromethane (1 .94 kg).
  • the organic layer was separated, and combined with the first extract.
  • the combined organic layers were concentrated in vacuo at 25 °C or below.
  • the concentrate was diluted with acetonitrile (1 .17 L), and then loaded onto silica gel column (5.51 1 kg) which was pre-equilibrated with acetonitrile (more than 55.1 L).
  • the column was eluted sequentially with acetonitrile (29.6 L), 90.0/7.5/2.5 v/v/v acetonitrile/water/200 mM aqueous NH 4 OAc (46.2 L), 85.8/1 1 .7/2.5 v/v/v acetonitrile/water/200 mM aqueous NH 4 OAc (45.8 L), 83.5/14.0/2.5 v/v/v acetonitrile/water/200 mM aqueous NH 4 OAc (46.5 L), 80.0/17.6/2.4 v/v/v acetonitrile/water/200 mM aqueous NH 4 OAc (29.8 L) to remove the unreacted intermediates and the reaction impurities.
  • Desired fractions were combined and concentrated in vacuo at 36 °C or below while maintaining the internal pH at 5.5 to 9.0 by adding ammonium hydroxide.
  • dichloromethane (3.98 kg) and a sufficient amount of buffer solution of NaHC0 3 / Na 2 C0 3 / water (9/9/182 w/w/w) (2.02 kg) were added and extracted.
  • the organic layer was separated, and the aqueous layer was extracted with dichloromethane (2.48 kg).
  • the organic layer was separated and combined with the first extract.
  • the combined organic layers were concentrated in vacuo at 24 °C or below.
  • the residue was dissolved in 75% v/v anhydrous dichloromethane in n-pentane (1 .03 L) and filtered.
  • the filtrate was concentrated in vacuo at 25 °C or below to give eribulin.
  • the residue was diluted with acetonitrile (392 m L) and dichloromethane (69 m L) to give eribulin acetonitrile/dichloromethane solution (assay 49.1 1 g, corrected yield 85.3%).
  • the solution was concentrated in vacuo at 29 °C or below and used for the next stage.
  • ER-086526-00 (46.68 g) was dissolved in acetonitrile (591 mL) and water (31 m L) and treated with a solution of methanesulfonic acid (MsOH, 4.09 m L) and NH 4 OH (187 mL) in acetonitrile (624 m L). The mixture was concentrated in vacuo at 24 °C or below and azeotroped repeatedly with anhydrous acetonitrile (234 mL) in vacuo at 24 °C or below to remove water. The residue was dissolved in 75% v/v anhydrous dichloromethane in n-pentane (1 .10 L) and filtered.
  • the filtrate was concentrated in vacuo at 24 °C or below.
  • the residue was dissolved in 50% v/v anhydrous dichloromethane in n-pentane (1 .16 L), and the solution was transferred through a filter to anhydrous pentane (3.26 kg) in the separate reactor.
  • the resulting precipitate was stirred for 29 hours.
  • the precipitates were filtered, washed with n-pentane (2.92 kg), and dried under nitrogen flow in vacuo until the residual solvent levels reached the target numbers: n-pentane ⁇ 25000 ppm ; 2-methylbutane ⁇ 1000 ppm ; 2,2-dimethylbutane ⁇ 1000 ppm ; and cyclopentane ⁇ 1000 ppm.
  • eribulin mesylate (gross 45.95 g, corrected yield 83.8%).
  • the drug substance was filled in a polytetrafluoroethylene (PTFE) bottle.
  • the PTFE bottle was packed in an aluminum laminate bag.

Abstract

In general, the present invention features improved methods useful for the synthesis of analogs of halichondrin B, such as eribulin and pharmaceutically acceptable salts thereof (e.g., eribulin mesylate).

Description

METHODS USEFUL IN THE SYNTHESIS OF HALICHONDRIN B ANALOGS
The invention relates to methods useful in the synthesis of analogs of halichondrin B, in particular ER-086526, referred to under its generic name eribulin throughout the following specification.
BACKGROUND OF THE INVENTION
Eribulin (marketed under the trade name HALAVEN® as eribulin mesylate), a nontaxane microtubule dynamics inhibitor, is a structurally simplified, synthetic analog of the marine natural product halichondrin B. Methods for the synthesis of eribulin and other halichondrin B analogs are described in U.S. Patent Nos. 6,214,865, 6,365,759, 6,469,182, 7,982,060, and 8,148,554, the syntheses of which are incorporated herein by reference. New methods for the synthesis of halichondrin B analogs, in particular eribulin and eribulin mesylate, are desirable.
SUMMARY OF THE INVENTION
In general, the present invention features improved methods useful for the synthesis of analogs of halichondrin B, such as eribulin and pharmaceutically acceptable salts thereof (e.g., eribulin mesylate).
In one aspect, the invention features a method of preparing an intermediate in the synthesis of eribulin including reacting a compound having formula (I) :
Figure imgf000002_0001
(I)
wherein each of R1 , R2, R3, R4, and R5 is independently a silyl group (e.g., trimethylsilyl (TMS), triethylsilyl (TES), f-butyldimethylsilyl (TBS), f-butyldiphenylsilyl (TBDPS), triisopropylsilyl (TIPS), or triphenylsilyl (TPS)), with a fluoride source (e.g., tetrabutylammonium fluoride) in a solvent including an amide, e.g., a A/,/ C1 -C6 dialkyl C1 -C6 alkyl amide or A/ C1 -C6 alkyl C2-C6 lactam, such as A/,A/-dimethylacetamide (e.g., as a mixture of tetrahydrofuran and A/,A/-dimethylacetamide), A/,/V-dimethylformamide, /V-methyl 2- pyrrolidone, Λ/,/V-diethylacetamide, or A/,/V-dimethylpropionamide, to produce the intermediate ER- 81 1475:
Figure imgf000003_0001
ER-811475.
ER-81 1475 may be produced in a mixture with its C12 stereoisomer, ER-81 1474:
Figure imgf000003_0002
ER-811474.
The method may further include adding a mixture of acetonitrile and water to increase the yield of ER- 81 1475.
In some embodiments, each of R1 , R2, R3, R4, and R5 is f-butyldimethylsilyl (TBS).
The invention further features a method of preparing an intermediate in the synthesis of eribulin including reacting (e.g., in ethanol) ER-81 1475 with a conjugate acid of imidazole (e.g., imidazole hydrochloride) to produce the intermediate ER-076349:
Figure imgf000003_0003
ER-076349.
ER-81 1475 can be produced by any of the methods provided herein.
In another aspect, the invention features a method of preparing an intermediate in the synthesis of eribulin. This method includes reacting (e.g., in acetonitrile) ER-076349 with a sulfonylating reagent, e.g., tosyl chloride, in the presence of a metal catalyst (e.g., dibutyltin oxide) to produce the intermediate:
Figure imgf000004_0001
wherein R6 is sulfonyl, e.g.,ER-082892. The reacting may occur above 0°C. ER-076349 can be produced by any of the methods provided herein. The methods may also include addition of a base, e.g., a C1 -6 trialkylamine, such as triethylamine or A/,A/-diisopropylethylamine.
The invention also features a method of producing eribulin. This method includes producing intermediate ER-81 1475 by any one of the foregoing methods, ketalizing ER-81 1475 to produce the intermediate ER-076349, and aminating ER-076349 to produce eribulin (ER-086526) :
Figure imgf000004_0002
eribulin.
The step of ketalizing ER-81 1475 may include converting ER-81 1475 to ER-076349 according to any of the methods provided herein. The step of aminating ER-076349 to produce eribulin may include converting ER-076349 to ER-082892 according to any of the methods provided herein.
The invention further features an alternative method of producing eribulin. This method includes producing intermediate ER-076349 by any one of the foregoing methods and aminating ER-076349 to produce eribulin. The step of aminating ER-076349 to produce eribulin may include converting ER- 076349 to ER-082892 according to any of the methods provided herein.
In a further aspect, the invention features yet another method of producing eribulin. This method includes producing intermediate ER-082892 by any of the methods provided herein and aminating ER- 082892 to produce eribulin.
Any method of producing eribulin may further include salifying eribulin to produce a
pharmaceutically acceptable salt of eribulin (e.g., eribulin mesylate).
The invention further features a method of manufacturing a pharmaceutical product including eribulin or a pharmaceutically acceptable salt thereof (e.g., eribulin mesylate). This method includes producing or directing the production of eribulin or a pharmaceutically acceptable salt thereof by any one of the foregoing methods and processing or directing the processing of eribulin or a pharmaceutically acceptable salt thereof into a pharmaceutical product including eribulin or a pharmaceutically acceptable salt thereof, thereby manufacturing a pharmaceutical product including eribulin or a pharmaceutically acceptable salt thereof.
The processing step can include one or more of formulating eribulin or a pharmaceutically acceptable salt thereof (e.g., eribulin mesylate) ; processing eribulin or a pharmaceutically acceptable salt thereof into a drug product; combining eribulin or a pharmaceutically acceptable salt thereof with a second component (e.g., an excipient or pharmaceutically acceptable carrier) ; lyophilizing eribulin or a pharmaceutically acceptable salt thereof; combining a first and second batch of eribulin or a
pharmaceutically acceptable salt thereof to provide a third larger batch; disposing eribulin or a pharmaceutically acceptable salt thereof into a container (e.g., a gas or liquid tight container) ; packaging eribulin or a pharmaceutically acceptable salt thereof; associating a container including eribulin or a pharmaceutically acceptable salt thereof with a label; and shipping or moving eribulin or a
pharmaceutically acceptable salt thereof to a different location.
For any of the following chemical definitions, a number following an atomic symbol indicates the total number of atoms of that element that are present in a particular chemical moiety. As will be understood, other atoms, such as hydrogen atoms, or substituent groups, as described herein, may be present, as necessary, to satisfy the valences of the atoms. For example, an unsubstituted C2 alkyl group has the formula -CH2CH3. A reference to the number of oxygen, nitrogen, or sulfur atoms in a heteroaryl group only includes those atoms that form a part of a heterocyclic ring.
By "alkyl" is meant a straight or branched chain saturated cyclic (i.e., cycloalkyl) or acyclic hydrocarbon group of from 1 to 12 carbons, unless otherwise specified. Exemplary alkyl groups include C1 -C8, C1 -C6, C1 -C4, C2-C7, C3-C12, and C3-C6 alkyl. Specific examples include methyl, ethyl, 1 - propyl, 2-propyl (i.e., isopropyl), 2-methyl-1 -propyl (i.e., so-butyl), 1 -butyl, 2-butyl, 1 ,1 -dimethylethyl (i.e., ferf-butyl) and the like. Unless otherwise noted, alkyl groups, used in any context herein, are optionally substituted with halogen, alkoxy, aryloxy, arylalkyloxy, oxo, alkylthio, alkylenedithio, alkylamino,
[alkenyljalkylamino, [aryljalkylamino, [arylalkyljalkylamino, dialkylamino, silyl, sulfonyl, cyano, nitro, carboxyl, or azido.
By "alkylamino" is meant -NHR, wherein R is alkyl. By "[alkenyljalkylamino" is meant -NRR', wherein R is alkyl, and R' is alkenyl. By "[aryljalkylamino" is meant -NRR', wherein R is alkyl, and R' is aryl. By "[arylalkyljalkylamino" is meant -NRR', wherein R is alkyl, and R' is arylalkyl. By "dialkylamino" is meant -NR2, wherein each R is alkyl, selected independently.
By "alkylene" is meant a divalent alkyl group. Alkylene groups, used in any context herein, are optionally substituted in the same manner as alkyl groups. For example, an unsubstituted C1 alkylene group is -CH2-.
By "alkylenedithio" is meant -S-alkylene-S-.
By "alkylthio" is meant -SR, wherein R is alkyl.
By "alkenyl" is meant a straight or branched chain cyclic or acyclic hydrocarbon group of, unless otherwise specified, from 2 to 12 carbons and containing one or more carbon-carbon double bonds. Exemplary alkenyl groups include C2-C8, C2-C7, C2-C6, C2-C4, C3-C12, and C3-C6 alkenyl. Specific examples include ethenyl (i.e., vinyl), 1 -propenyl, 2-propenyl (i.e., allyl), 2-methyl-1 -propenyl, 1 -butenyl, 2- butenyl (i.e., crotyl), and the like. Alkenyl groups, used in any context herein, are optionally substituted in the same manner as alkyl groups. Alkenyl groups, used in any context herein, may also be substituted with an aryl group.
By "alkoxy" is meant -OR, wherein R is alkyl.
By "aryl" is meant a monocyclic or multicyclic ring system having one or more aromatic rings, wherein the ring system is carbocyclic or heterocyclic. Heterocyclic aryl groups are also referred to as heteroaryl groups. A heteroaryl group includes 1 to 4 atoms selected independently from 0, N, and S. Exemplary carbocyclic aryl groups include C6-C20, C6-C15, C6-C10, C8-C20, and C8-C15 aryl. A preferred aryl group is a C6-10 aryl group. Specific examples of carbocyclic aryl groups include phenyl, indanyl, indenyl, naphthyl, phenanthryl, anthracyl, and fluorenyl. Exemplary heteroaryl groups include monocylic rings having from 1 to 4 heteroatoms selected independently from 0, N, and S and from 1 to 6 carbons (e.g., C1 -C6, C1 -C4, and C2-C6). Monocyclic heteroaryl groups preferably include from 5 to 9 ring members. Other heteroaryl groups preferably include from 4 to 19 carbon atoms (e.g., C4-C1 0). Specific examples of heteroaryl groups include pyridinyl, quinolinyl, dihydroquinolinyl, isoquinolinyl, quinazolinyl, dihydroquinazolyl, and tetrahydroquinazolyl. Unless otherwise specified, aryl groups, used in any context herein, are optionally substituted with alkyl, alkenyl, aryl, arylalkyi, halogen, alkoxy, aryloxy, arylalkyloxy, oxo, alkylthio, alkylenedithio, alkylamino, [alkenyljalkylamino, [aryljalkylamino,
[arylalkyljalkylamino, dialkylamino, silyl, sulfonyl, cyano, nitro, carboxyl, or azido.
By "arylalkyi" is meant -R'R", wherein R' is alkylene, and R" is aryl.
By "arylalkyloxy" is meant -OR, wherein R is arylalkyi.
By "aryloxy" is meant -OR, wherein R is aryl.
By "carboxyl" is meant -C(0)OH, in free acid, ionized, or salt form.
By "fluoride source" is meant a compound that can be a source of soluble fluoride ion (i.e., F") (e.g., to remove silyl ether hydroxyl protecting groups), exemplary fluoride sources include, ammonium fluoride, benzyltriethylammonium fluoride, cesium fluoride (i.e., CsF), 1 -chloromethyl-4-fluoro-1 ,4- diazoniabicyclo[2.2.2]octane bis(tetrafluoroborate) (i.e., Selectfluor®), hydrofluoric acid (i.e., HF), poly[4- vinylpyridinium poly(hydrogen fluoride)], potassium fluoride (i.e., KF), pyridine hydrogen fluoride (i.e., HF- pyridine), sodium fluoride (i.e., NaF), tetrabutylammonium fluoride (i.e., TBAF), tetraethylammonium fluoride, tetramethylammonium fluoride, and tris(dimethylamino)sulfonium difluorotrimethylsilicate (i.e., TASF).
By "halogen" is meant fluoro, chloro, bromo, or iodo.
By "lactam" is meant a cyclic amide, wherein the ring consists of carbon atoms and one nitrogen atom.
By "leaving group" is meant a group that is displaced during a chemical reaction. Suitable leaving groups are well known in the art, e.g., see, Advanced Organic Chemistry, March, 4th Ed., pp. 351 -357, John Wiley and Sons, N .Y. (1992). Such leaving groups include halogen, C1 -C12 alkoxy (e.g., C1 -C8, C1 -C6, C1 -C4, C2-C7, and C3-C6 alkoxy), C1 -C12 alkylsulfonate (e.g., C1 -C8, C1 -C6, C1 -C4, C2-C7, C3-C12, and C3-C6 alkylsulfonate), C2-C12 alkenylsulfonate (e.g., C2-C8, C2-C6, C2-C4, C3-C12, and C3-C6 alkenylsulfonate), carbocyclic C6-C20 arylsulfonate (e.g., C6-C15, C6-C10, C8-C20, and C8-C15 arylsulfonate), C4-C1 9 heteroarylsulfonate (e.g., C4-C10 heteroarylsulfonate), monocyclic C1 -C6 heteroarylsulfonate (e.g., C1 -C4 and C2-C6 heteroarylsulfonate), (C6-C15)aryl(C1 -C6)alkylsulfonate, (C4-C19)heteroaryl(C1 -C6)alkylsulfonate, (C1 -C6)heteroaryl(C1 -C6)alkylsulfonate, and diazonium . Alkylsulfonates, alkenylsulfonates, arylsulfonates, heteroarylsulfonates, arylalkylsulfonates, and heteroarylalkylsulfonates can be optionally substituted with halogen (e.g., chloro, iodo, bromo, or fluoro), alkoxy (e.g., C1 -C6 alkoxy), aryloxy (e.g., C6-C1 5 aryloxy, C4-C19 heteroaryloxy, and C1 -C6
heteroaryloxy), oxo, alkylthio (e.g., C1 -C6 alkylthio) , alkylenedithio (e.g., C1 -C6 alkylenedithio), alkylamino (e.g., C1 -C6 alkylamino), [alkenyl]alkylamino (e.g., [(C2-C6)alkenyl](C1 -C6)alkylamino),
[aryl]alkylamino (e.g., [(C6-C10)aryl](C1 -C6)alkylamino, [(C1 -C6)heteroaryl](C1 -C6)alkylamino, and [(C4- C19)heteroaryl](C1 -C6)alkylamino), [arylalkyl]alkylamino (e.g., [(C6-C1 0)aryl(C1 -C6)alkyl](C1 - C6)alkylamino, [(C1 -C6)heteroaryl(C1 -C6)alkyl](C1 -C6)alkylamino, [(C4-C1 9)heteroaryl(C1 -C6)alkyl](C1 - C6)alkylamino), dialkylamino (e.g., di(C1 -C6 alkyl)amino), silyl (e.g., tri(C1 -C6 alkyl)silyl, tri(C6-C10 aryl or C1 -C6 heteroaryl)silyl, di(C6-C10 aryl or C1 -C6 heteroaryl)(C1 -C6 alkyl)silyl, and (C6-C10 aryl or C1 - C6 heteroaryl)di(C1 -C6 alkyl)silyl), cyano, nitro, or azido. Alkenylsulfonates can be optionally substituted with carbocyclic aryl (e.g., C6-C15 aryl) , monocyclic C1 -C6 heteroaryl, or C4-C19 heteroaryl (e.g., C4- C10 heteroaryl). Arylsulfonates can be optionally substituted with alkyl (e.g., C1 -C6 alkyl) or alkenyl (e.g., C2-C6 alkenyl). As defined herein, any heteroaryl group present in a leaving group has from 1 to 4 heteroatoms selected independently from 0, N, and S. Specific examples of suitable leaving groups include chloro, iodo, bromo, fluoro, methanesulfonate (mesylate), 4-toluenesulfonate (tosylate), trifluoromethanesulfonate (triflate, OTf), nitro-phenylsulfonate (nosylate), and bromo-phenylsulfonate (brosylate). Leaving groups may also be further substituted as is known in the art.
By "oxo" or (0) is meant =0.
By "pharmaceutically acceptable salt" is meant a salt within the scope of sound medical judgment, suitable for use in contact with the tissues of humans and animals without undue toxicity, irritation, allergic response and the like and commensurate with a reasonable benefit/risk ratio. Pharmaceutically acceptable salts are well known in the art. For example, pharmaceutically acceptable salts are described in Berge et al., J. Pharmaceutical Sciences 66:1 -19, 1 977 and Pharmaceutical Salts: Properties,
Selection, and Use, (Eds. P.H. Stahl and C.G. Wermuth), Wiley-VCH, 2008. Representative acid addition salts include acetate, adipate, alginate, ascorbate, aspartate, benzenesulfonate, benzoate, bisulfate, borate, butyrate, camphorate, camphorsulfonate, citrate, cyclopentanepropionate, digluconate, dodecylsulfate, ethanesulfonate, fumarate, glucoheptonate, glycerophosphate, hemisulfate, heptonate, hexanoate, hydrobromide (i.e., HBr), hydrochloride (i.e., HCI), hydroiodide (i.e., H I), 2-hydroxy- ethanesulfonate, lactobionate, lactate, laurate, lauryl sulfate, malate, maleate, malonate,
methanesulfonate (i.e., mesylate), 2-naphthalenesulfonate, nicotinate, nitrate, oleate, oxalate, palmitate, pamoate, pectinate, persulfate, 3-phenylpropionate, phosphate, picrate, pivalate, propionate, stearate, succinate, sulfate, tartrate, thiocyanate, toluenesulfonate (i.e., tosylate), undecanoate, valerate salts and the like.
By "silyl" is meant -SiR3, wherein each R is independently alkyl, alkenyl, aryl, or arylalkyl.
Examples of silyl groups include tri(C1 -C6 alkyl)silyl, tri(C6-C10 aryl or C1 -C6 heteroaryl)silyl, di(C6-C10 aryl or C1 -C6 heteroaryl)(C1 -C6 alkyl)silyl, and (C6-C1 0 aryl or C1 -C6 heteroaryl)di(C1 -C6 alkyl)silyl. It will be understood that, when a silyl group includes two or more alkyl, alkenyl, aryl, heteroaryl, or arylalkyl groups, these groups are independently selected. As defined herein, any heteroaryl group present in a silyl group has from 1 to 4 heteroatoms selected independently from 0, N, and S. Silyl groups are known in the art, e.g., as described in Greene's Protective Groups in Organic Synthesis, Wiley-lnterscience, 4 Edition, 2006. Specific examples of silyl groups include trimethylsilyl (TMS), triethylsilyl (TES), f-butyldimethylsilyl (TBS), f-butyldiphenylsilyl (TBDPS), triisopropylsilyl (TIPS), and triphenylsilyl (TPS) ethers. Silyl groups may be substituted as is known in the art; for example, aryl and arylalkyl groups, such as phenyl, benzyl, naphthyl, or pyridinyl, can be substituted with C1 -C6 alkyl, C1 -C6 alkoxy, nitro, cyano, carboxyl, or halogen. Alkyl groups, such as methyl, ethyl, isopropyl, n-propyl, f-butyl, n-butyl, and sec-butyl, and alkenyl groups, such as vinyl and allyl, can also be substituted with oxo, arylsulfonyl, halogen, and trialkylsilyl groups.
By "sulfonyl" is meant -S(0)2R, wherein R is alkyl, alkenyl, aryl, arylalkyl, or silyl. In exemplary sulfonyl groups, R is C1 -C12 alkyl (e.g., C1 -C8, C1 -C6, C1 -C4, C2-C7, C3-C12, and C3-C6 alkyl), C2- C12 alkenyl (e.g., C2-C8, C2-C6, C2-C4, C3-C12, and C3-C6 alkenyl), carbocyclic C6-C20 aryl (e.g., C6- C15, C6-C10, C8-C20, and C8-C15 aryl), monocyclic C1 -C6 heteroaryl (e.g., C1 -C4 and C2-C6 heteroaryl), C4-C1 9 heteroaryl (e.g., C4-C10 heteroaryl), (C6-C15)aryl(C1 -C6)alkyl, (C4- C19)heteroaryl(C1 -C6)alkyl, or (C1 -C6)heteroaryl(C1 -C6)alkyl. As defined herein, any heteroaryl group present in a sulfonyl group has from 1 to 4 heteroatoms selected independently from O, N, and S.
Exemplary sulfonyl groups include tosyl, triflyl, and mesyl.
Other features and advantages of the invention will be apparent from the following description and the claims.
DETAILED DESCRIPTION OF THE INVENTION
The present invention provides methods for the synthesis of halichondrin B analogs. In particular, the methods are useful for the synthesis of eribulin and pharmaceutically acceptable salts thereof:
Figure imgf000008_0001
eribulin.
Synthesis of compounds of formula (I)
Compounds of formula (I) :
Figure imgf000009_0001
(I),
can be synthesized using methods known in the art (e.g., as described in U.S. Patent Nos. 6,214,865, 6,365,759, 6,469,182, 7,982,060, and 8,148,554, International Publication Nos. WO 99/65894, WO 2005/1 1 8565, and WO 201 1 /094339, Chase et al. Syn. Lett. 2013; 24(3) :323-326, Austad et al. Syn. Lett. 2013; 24(3) :327-332, and Austad et al. Syn. Lett. 2013; 24(3) :333-337, the syntheses of which are incorporated herein by reference). In one example, the C14-C35 portion (e.g., ER-804028) of the molecule is coupled to the C1 -C13 portion (e.g., ER-803896) to produce the C1 -C35 acyclic intermediate (e.g., ER-804029), and additional reactions are carried out to produce a compound of formula (I) (e.g., ER-1 18046) as shown in Scheme 1 :
Figure imgf000009_0002
ER-118046
Scheme 1
Other compounds of Formula I can be produced by using different protecting groups in the C1 - C13 and/or C14-C35 fragments.
In one specific example, deprotonation, e.g., by lithiation, of the C14-C35 sulfone fragment (i.e., ER-804028) followed by coupling to the C1 -C13 aldehyde fragment (i.e., ER-803896) furnishes a mixture of diastereomeric alcohols (i.e., ER-804029). Additional protecting group manipulation and oxidation followed by removal of the sulfonyl group and an intramolecular Nozaki-Hiyama-Kishi (NHK) reaction affords an intermediate, which, when oxidized furnishes a compound of formula (I) (i.e., ER-1 18046). Conversion of a compound of formula (I) to eribulin
Figure imgf000010_0001
eribulin
Scheme 2
As outlined in Scheme 2, deprotection of the silyl ether hydroxyl protecting groups (i.e., R1 , R2, R3, R4, and R5) of a compound of formula (I) followed by equilibration furnishes ER-81 1475 (Step A). Ketalization of ER-81 1475 provides ER-076349 (Step B). Activation of the C35 primary alcohol (e.g., as the C35 tosylate) resulting in a compound of formula (II), wherein X is a leaving group (e.g., halogen, mesylate, or tosylate) (Step C), followed by introduction of the amine functionality, provides eribulin (Step D). One skilled in the art would also understand that variations on the above scheme are possible. Step A: Conversion of a compound of formula (I) to ER-811475
Method A 1: Deprotection with Fluoride Source in THF
One method for the conversion of a compound of formula (I) to ER-81 1475 is shown in Scheme
Figure imgf000011_0001
Scheme 3
Treatment of a compound of formula (I) with a fluoride source (e.g., tetrabutylammonium fluoride) and equilibration with a conjugate acid of imidazole (e.g., imidazole hydrochloride), in tetrahydrofuran as solvent, results in ER-81 1475 in a 4:1 mixture with its C12 stereoisomer ER-81 1474.
Method A2: Deprotection with Fluoride Source in an Amide, e.g., DMAC
An alternative method for the conversion of a compound of formula (I) to ER-81 1475 is shown in Scheme 4:
Figure imgf000011_0002
Scheme 4
Treatment of a compound of formula (I) with a fluoride source (e.g., tetrabutylammonium fluoride) and equilibration with a conjugate acid of imidazole (e.g., imidazole hydrochloride), in an amide, e.g., A/,A/-dimethylacetamide (DMAC), as solvent (e.g., a mixture of tetrahyrofuran (THF) and DMAC), results in ER-81 1475. The addition of DMAC as co-solvent in the reaction results in improved selectivity at C12 (e.g., 1 8:1 vs. 4:1 ) and shortened reaction time (e.g., 1 -2 days from 7-10 days). The addition of the mixture of acetonitrile and water increases the yield of ER-81 1475. Other amides include an A/,/ C1 -C6 dialkyl C1 -C6 alkyl amide or A/ C1 -C6 alkyl C2-C6 lactam, such as Ν,Ν-dimethylformamide, N-methyl 2- pyrrolidone, Ν,Ν-diethylacetamide, or Ν,Ν-dimethylpropionamide may also be employed. Step B: Ketalization of ER-811475 to ER-076349
Method B1: Ketalization with Conjugate Acid of Pyridine
A method for the ketalization of ER-81 1475 is shown in Scheme 5:
Figure imgf000012_0001
Scheme 5
Ketalization of ER-81 1475 (e.g., in dichloromethane) with a conjugate acid of pyridine (e.g., pyridinium p-toluenesulfonate (PPTS)), followed by crystallization from acetonitrile and water, provides ER-076349.
Method B2: Ketalization with Conjugate Acid of Imidazole
An alternative method for the ketalization of ER-81 1475 to ER-076349 is shown in Scheme 6:
Figure imgf000012_0002
Scheme 6
Conversion of ER-81 1475 to ER-076349 can be achieved through ketalization of ER-81 1475 (e.g., in ethanol) with a conjugate acid of imidazole (e.g., imidazole hydrochloride), followed by column chromatography. Replacing PPTS with imidazole hydrochloride results in a decrease of isomerization at C12 during post-processing (e.g., concentration of the reaction mixture). Changing of the solvent from dichloromethane to ethanol results in a more environmentally favorable process. Step C: Activation of ER-076349 to a compound of formula (II)
Method C1: Activation with tosyl chloride and pyridine
A method for the activation of ER-076349 is shown in Scheme 7:
Figure imgf000013_0001
Scheme 7
Reacting ER-076349 (e.g., in dichloromethane) with tosyl chloride and a base (e.g., pyridine) at 22°C provides a compound of formula (I I) (i.e., ER-082892).
Method C2: Activation with Ts20, collidine, and pyridine
An alternative method for the activation of ER-076349 is shown in Scheme 8:
Figure imgf000013_0002
Scheme 8
Treatment of ER-076349 (e.g., in dichloromethane) with 4-toluenesulfonic anhydride (Ts20), and base (e.g., a combination of 2,4,6-collidine and pyridine) at -10°C provides a compound of formula (II) (i.e., ER-082892).
Method C3: Activation with mesyl chloride
Anoth
Figure imgf000013_0003
Scheme 9 Reacting ER-076349 (e.g., in dichloromethane) with mesyl chloride and a base (e.g., 2,4,6-collidine) at 0 °C provides a compound of formula (I I) (i.e., B-2294).
Method C4: Activation with tosyl chloride and base
Anoth
Figure imgf000014_0001
ER-082892
Scheme 10
The activation of ER-076349 (e.g., in acetonitrile) can be achieved by treatment (e.g., at 26 to 28°C) with tosyl chloride and a base (e.g., a C1 -C6 trialkylamine, such as triethylamine and N,N- diisopropylethylamine) in the presence of a catalyst (e.g., dibutyltin oxide). The use of dibutyltin oxide, for example, makes the process more robust (e.g., reduces reaction sensitivity to moisture) and improves process operational efficiency (e.g., by elimination of an azeotropic drying step). Replacing pyridine and/or collidine with A/,A/-diisopropylethylamine and the addition of dibutyltin oxide as a catalyst provide an improvement in selectivity for primary alcohol (e.g., the mono-tosylation:di-tosylation ratio improved from 96:4 to 99.8:0.2). The replacement of dichloromethane with acetonitrile as solvent results in a more environmentally favorable process, and the change in temperature from -10°C to 26 °C - 28°C increases operational efficiency and yield.
Step D: Amination of a compound of formula (II) to eribulin Method D 1: Staudinger route
A method for the amination of a compound of formula (I I) is shown in Scheme 1 1 , wherein X is a leaving group
Figure imgf000014_0002
Scheme 1 1
The amination of a compound of formula (II) (e.g., ER-082892) to eribulin can be achieved through treatment with sodium azide, followed by reduction of the resulting azide with trimethylphosphine under Staudinger reaction conditions. Method D2: Epoxide opening route
An alternative method for the amination of a compound of formula (II) to eribulin is shown in Scheme 12,
Figure imgf000015_0001
Scheme 12
In this method, the amination of a compound of formula (II) (e.g., ER-082892) can be accomplished through treatment with alcoholic ammonium hydroxide resulting in cyclization to an epoxide in situ that reacts further with ammonia to provide eribulin. Replacement of the Staudinger route with the epoxide opening route results in the elimination of the use of hazardous reagents and an increase in operational efficiency.
Salification of eribulin
Pharmaceutically acceptable salts of eribulin (e.g., eribulin mesylate) can be formed by methods known in the art (e.g., in situ during the final isolation and purification of the compound or separately by reacting the free base group with a suitable acid). In one example, eribulin is treated with a solution of methanesulfonic acid (i.e., MsOH) and ammonium hydroxide in water and acetonitrile. The mixture is concentrated. The residue is dissolved in dichloromethane-pentane, and the solution is added to anhydrous pentane. The resulting precipitate is filtered and dried under high vacuum to provide eribulin mesylate, as shown in Scheme 13.
Figure imgf000015_0002
eribulin
eribulin mesylate
Scheme 13
Any combination of the methods described above for the synthesis of the various intermediates can be utilized to convert a compound of formula (I) to eribulin (e.g., Methods A1 -B2-C1 -D1 , A1 -B2-C2- D1 , A1 -B2-C1 -D2, A2-B1 -C1 -D1 , A2-B2-C1 -D1 , A2-B1 -C2-D1 , A2-B1 -C1 -D2, A2-B2-C2-D1 , A2-B2-C1 - D2, A2-B1 -C2-D2, A2-B2-C2-D2, A2-B1 -C3-D1 , A1 -B2-C3-D1 , A2-B2-C3-D1 , A2-B1 -C3-D2, A1 -B2-C3- D2, A2-B2-C3-D2, A1 -B1 -C4-D1 , A2-B1 -C4-D1 , Α1 -B2-C4-D1 , Α1 -Β1 -C4-D2, A2-B2-C4-D1 , Α2-Β1 -C4- D2, A1 -B2-C4-D2, and A2-B2-C4-D2,).
Experimental Procedures
Step A: Conversion of ER- 118046 to ER-811475
Method A 1:
ER-81 1475: (1 F?,2S,3S,4S,5S,6F?S,1 1 S,14S,17S,19F?,21 R,23S,25R,26R,27S,31 F?,34S)-25-[(2S)-2,3- Dihydroxypropyl]- 2,5-dihydroxy-26-methoxy-19-methyl-13,20-bis(methylene)-24,35,36,37,38,39- hexaoxaheptacyclo[29.3.1 .13,6.14,34.1 1 1 ,14.1 17,21 .023,27]nonatriacontane-8,29-dione
Figure imgf000016_0001
The solution of ER-1 18046 (0.580 kg, 0.439 mol, 1 eq) in n-heptane was concentrated in vacuo at < 50 °C. The residue was dissolved in anhydrous tetrahydrofuran (THF) (19.7 L) and treated with tetrabutyl ammonium fluoride (TBAF) (1 .0 M solution in THF, 2.85 L, 2.85 mol, 6.5 eq) buffered with imidazole hydrochloride (0.142 kg, 1 .36 mol, 3.1 eq) at 10-25 °C. Upon confirmation of the level of C34/C35-diol (< 3%), toluene (7.6kg) and water (8.7 kg) were added for extraction. The aqueous layer was separated and extracted with toluene (5.0 kg) and THF (5.2 kg). The aqueous layer was drained, and the organic layer was combined with the first extract. The combined organic layers were concentrated in vacuo at < 35 °C. During the concentration, the free pentaol was converted to ER- 81 1475 and ER-81 1474. When the residual level of free pentaol was > 5%, acetonitrile (ACN) (3.3 kg) and water (0.42 kg) were added and azeotroped in vacuo < 35 °C until the level came down to < 5%. Upon completion, the residue was further azeotroped in vacuo with acetonitrile (4.6 kg) < 35 °C. The residue was diluted with dichloromethane (7.7 kg) and azeotroped in vacuo < 35 °C to give a mixture of ER-81 1475 and ER-81 1474 (4:1 ).
Figure imgf000016_0002
The solution of enone ER-1 18046 (135 g) in n-heptane was concentrated in vacuo at 41 °C or below. The residue was dissolved in anhydrous tetrahydrofuran (THF) (2.03 L) and A/,A/-dimethylacetamide (675 ml_) and then treated with tetrabutylammonium fluoride (TBAF) (0.97 mol/L solution in THF, 685 ml_) buffered with imidazole HCI (31 .5 g) at 16 °C to 18 °C. The mixture was stirred at 1 6 °C to 18 °C for 47 hours, and the reaction progress was monitored by HPLC. After the residual level of the reaction intermediate C34/C35-diol reached 3% or below, acetonitrile (608 m l_) and water (203 ml_) were added. The mixture was stirred at 16 °C to 18 °C for 45 hours until the residual level of free pentaol came down to below 5%. The reaction mixture including ER-81 1475/ER-81 1474 (a mixture of two diastereomers 18:1 ) could be used for the next stage without further purification.
Step B: Ketalization of ER-811475 to ER-076349
Method B1:
ER-076349: (1 S,3S,6S,9S,12S,14R,16R,18S,20R,21 F?,22S,26F?,29S,31 R,32S,33R,35R,36S)-20-[(2S)- 2,3-Dihydroxypropyl]-21 -methoxy-14-methyl-8,15-bis(methylene)-2,19,30,34,37,39,40,41 - octaoxanonacyclo[24.9.2.13,32.13,33.1 6,9.1 12, 16.01 8,22.029,36.031 ,35]hentetracontan-24-one
Figure imgf000017_0001
ER-81 1475 in a mixture with ER-81 1474 (0.329 kg, 0.439 mol, 1 eq) was dissolved in dichloromethane (DCM ; 7.7 kg) and treated with a pyridinium p-toluenesulfonate (PPTS; 0.607 kg, 2.42 mol, 5.5 eq) solution in dichloromethane (1 .7 kg) at 10-20 °C. The resulting mixture was stirred at 1 0-20 °C. The major diastereomer reacted to provide diol ER-076349, and the minor diastereomer ER-81 1474 remained unreacted. When the residual level of ER-81 1475 was > 1 %, additional PPTS (0.055 kg) in
dichloromethane (0.15 kg) was added, and the reaction was continued at 10-20 °C. Upon completion, the reaction mixture was directly loaded onto a silica gel column that was pre-equilibrated with methyl f-butyl ether (MTBE) (200 L). The reactor was further rinsed with dichloromethane (3.1 kg), and the rinse was loaded onto the column. The column was eluted sequentially with: (1 ) methyl t-butyl ether (125 L), (2) 96% v/v methyl t-butyl ether in acetonitrile (125 L), (3) 50% v/v methyl t-butyl ether in acetonitrile (250 L), and (4) acetonitrile (225 L). Desired fractions were combined, concentrated in vacuo < 35 °C, and azeotroped in vacuo with acetonitrile (4.6 kg) < 35 °C. The residue was dissolved in acetonitrile (0.32 kg) and water (0.54 kg) and subjected to crystallization with ER-076349 seed crystals (0.27 g, 0.36 mmol) and additional water (2.70 kg). The resulting crystals were filtered, and the weight of the filtrate was monitored until the recovery ratio to the crystallization solvent was reached > 80%. The crystals were further washed with water (2.7 kg) and dissolved in dichloromethane (10.8 kg), and the solution was concentrated in vacuo at < 25 °C. The residue was diluted with acetonitrile (2.1 kg) and concentrated in vacuo at < 40 °C to give ER-076349 (55-75% yield from ER-1 18046).
Method B2:
Figure imgf000018_0001
To ER-81 1475 (in a mixture with ER-81 1474), a solution of imidazole HCI (85.5 g) in water (68 ml_) was added. The solution was concentrated in vacuo at 28 °C or below. The residue was dissolved in EtOH (2.69 kg). The resulting mixture was stirred at 21 °C to 24 °C for 43 hours. The major diastereomer (ER- 81 1475) reacted to provide diol ER-076349, and the minor diastereomer (ER-81 1474) remains unreacted. The reaction was monitored for a disappearance of ER-81 1475 by HPLC. After the residual level of ER- 81 1475 reached below 1 %, the solution was concentrated in vacuo at 37 °C or below. Toluene (1 .35 L) was added, and the solution was azeotroped in vacuo at 37 °C or below. Tetrahydrofuran (THF) (4.20 kg), toluene (1 .76 kg), and water (2.03 L) were added and extracted. The aqueous layer was separated, and the organic layer was washed with water (1 .01 L). The aqueous layers were combined and extracted with toluene (1 .18 kg) and THF (1 .20 kg). The aqueous layer was drained, and the organic layer was combined with the first extract. The combined organic layers were concentrated in vacuo at 37 °C or below. Toluene (675 m l_) was added, and the solution was azeotroped in vacuo at 38 °C or below. The concentrate was diluted with dichloromethane (1 .01 L) and then loaded onto a silica gel column (5.51 1 kg) pre-equilibrated with methyl t-butyl ether (more than 55.1 L). The column was eluted sequentially with methyl t-butyl ether (40.8 L) , 95% v/v methyl t-butyl ether in acetonitrile (24.9 L), 40% v/v methyl t-butyl ether in acetonitrile (83.6 L) , and acetonitrile (76.3 L) to remove the unreacted intermediates, the reaction impurities, and the carryover impurities from ER-804028. Desired fractions were combined and concentrated in vacuo at 32 °C or below to give ER-076349 (assay 62.02g, yield over two steps 84.0%). The residue was azeotroped in vacuo with acetonitrile (0.533 kg) at 29 °C or below and could be used for the next stage without further purification. Steps C and D: Conversion of ER-076349 to eribulin:
Methods C2+D2:
eribulin: (1 S,3S,6S,9S,12S,14F?,16F?,18S,20F?,21 F?,22S,26F?,29S,31 R,32S,33R,35R,36S)-20-[(2S)-3- Amino-2-hydroxypropyl]-21 -methoxy-14-methyl-8,15-bis(methylene)-2,19,30,34,37,39,40,41 - octaoxanonacyclo [24.9.2.13,32.13,33.16, 9.1 12, 16.01 8,22.029,36.031 ,35]hentetracontan-24-one
Figure imgf000019_0001
ER-076349 (0.259 kg, 0.354 mol, 1 eq) was dissolved in toluene (4.7 kg) and azeotroped in vacuo at < 25 °C. The residue was diluted with toluene (4.5 kg) to give a toluene solution for monitoring of water content. Water content was measured by Karl-Fischer (KF) titration method. If the KF value was > 125 ppm , the solution was azeotroped in vacuo at < 25 °C and diluted with toluene (4.5 kg) until the water content came down to < 125 ppm . If the KF value reached the target value, the solution was concentrated and dissolved in anhydrous dichloromethane (6.5 kg). 2,4,6-collidine (0.172 kg, 1 .27 mol, 4 eq) and pyridine (0.0014 g, 0.01 8 mol, 0.05 eq) in anhydrous dichloromethane (84.1 g) were added, and the mixture was cooled. A solution of Ts20 (0.124 kg, 0.380 mol, 1 .07 eq) in anhydrous dichloromethane (3.4 kg) was added to the reaction mixture at a rate to maintain the reaction temperature at < -10 °C, and the mixture was stirred at < -10 °C. When the residual amount of ER-076349 was < 3% or the generation of corresponding bis-tosylate was more than 4%, the reaction mixture was quenched by the addition of water (1 .0 kg). The mixture was warmed up, and then isopropyl alcohol (IPA) (20.5 kg) and ammonium hydroxide (NH4OH ; 25.7 kg) were added consecutively at 1 0-30 °C. Upon complete consumption of the epoxide (target < 0.85%; add extra NH4OH if necessary), the reaction mixture was concentrated in vacuo at < 30 °C. To the residue, dichloromethane (20.7 kg) and a sufficient amount of buffer solution of NaHC03/Na2C03/water (9/9/182 w/w/w; not more than 5.166 kg) were added and extracted. The organic layer was separated, and the aqueous layer was extracted with dichloromethane (8.6 kg). The organic layer was separated and combined with the first extract. The combined organic layers were concentrated in vacuo at < 30 °C. The concentrate was diluted with acetonitrile (4.0 kg) and then loaded onto silica gel column which was preequilibrated with acetonitrile (200 L). The column was eluted sequentially with : (1 ) acetonitrile (100 L), (2) 90.0/7.5/2.5 v/v/v acetonitrile/water/200 mM aqueous NH4OAc (152.4 L), (3) 85.8/1 1 .7/2.5 v/v/v acetonitrile/water/200 mM aqueous NH4OAc (152.4 L), (4) 83.5/14.0/2.5 v/v/v acetonitrile/water/200 mM aqueous NH4OAc (152.6 L) , and (5) 80.0/17.6/2.4 v/v/v acetonitrile/water/200 mM aqueous NH4OAc (>1 00.2 L). Desired fractions were combined and concentrated in vacuo at < 40 °C while maintaining the internal pH at 5.5-9.0 by adding NH4OH. To the residue, dichloromethane (13.9 kg) and a sufficient amount of buffer solution of NaHC03/Na2C03/water (9/9/182 w/w/w; not more than 1 5.51 kg) were added and extracted. The organic layer was separated, and the aqueous layer was extracted with dichloromethane (8.7 kg). The organic layer was separated and combined with the first extract. The combined organic layers were concentrated in vacuo at < 30 °C. The residue was dissolved in 75% v/v anhydrous dichloromethane in n-pentane (6.12 kg) and filtered. The filtrate was concentrated in vacuo at < 30 °C, diluted with acetonitrile (2.1 kg), and concentrated in vacuo at < 35 °C to give eribulin (75-95% yield).
Methods C3+D1:
Figure imgf000020_0001
B-1922 eribulin
MsCI (0.3 M in CH2CI2, 98 μΙ_, 0.030 mmol) was added dropwise over 40 min to a mixture of 2,4,6- collidine (7 μΙ_, 0.054 mmol), ER-076349 (20.8 mg, 0.028 mmol), and CH2CI2 (1 mL) at 0 °C. After 76 h at 4 °C, the reaction was quenched with a 1 :4 mixture of saturated aqueous NaHC03-brine and extracted with CH2CI2 (4x). The combined extracts were dried over Na2S04 and concentrated. The crude product was dissolved in toluene (3 m L), concentrated, and purified by preparative TLC (1 .5% MeOH-EtOAc) to afford mesylate B-2294 (21 .4 mg, 95%). Tetra-n-butylammonium azide (0.2 M in dimethylformamide, 0.5 mL, 0.10 mmol) was added to a solution of mesylate B-2294 (21 .4 mg, 0.026 mmol) in dimethylformamide (2 mL) at room temperature and warmed to 83 °C. After stirring at 83 °C for 3.5 h, the reaction mixture was cooled to room temperature, diluted with toluene, concentrated and purified by preparative TLC (80% ethyl acetate-hexanes) to furnish B-1922 (18 mg, 92%). Me3P (1 M in tetrahydrofuran) and H20 (0.8 mL) were sequentially added to a solution of azide B-1922 (24.6 mg, 0.032 mmol) in THF (3.2 mL) at room temperature. The mixture was stirred for 22 h, diluted with toluene, concentrated and purified by flash chromatography [step gradient, 10% MeOH-EtOAc followed by MeOH-EtOAc-30% aqueous N H4OH (9:86:5)] to provide the desired primary amine (23.3 mg), which by 1 H-NMR contained -1 %
trimethylphosphine oxide. Lyophilization from benzene and standing under high vacuum for 2 d furnished eribulin (20.3 mg, 87%).
Figure imgf000021_0001
The diol ER-076349 (58.3 g) was dissolved in acetonitrile (935 m L). A suspension of dibutyltin oxide (0.99 g) and A/,A/-diisopropylethylamine (28.5 m L) in acetonitrile (1 1 7 m L) were added. A solution of TsCI (30.5 g) in acetonitrile (1 17 mL) was added to the reaction mixture at a rate to maintain the reaction temperature at 26 °C to 28 °C, and the mixture was stirred at 26 °C to 28 °C. The reaction was monitored by H PLC for consumption of ER-076349. After the residual level of ER-076349 reached below 3% and reaction time passed over 27 hours, isopropyl alcohol (IPA) (4.58 kg) and ammonium hydroxide (5.82 kg) were added consecutively at 15 °C to 20 °C. The mixture was stirred at 15 °C to 20 °C for 66 hours, and the reaction was monitored by HPLC for a consumption of reaction intermediate ER-809681 . After the residual level of ER-809681 reached 0.85% or less, the reaction mixture was concentrated in vacuo at 29 °C or below. To the residue, dichloromethane (4.64 kg) and a sufficient amount of buffer solution of NaHC03 / Na2C03 / water (9/9/182 w/w/w) (530 mL) were added and extracted. The organic layer was separated, and the aqueous layer was extracted with dichloromethane (1 .94 kg). The organic layer was separated, and combined with the first extract. The combined organic layers were concentrated in vacuo at 25 °C or below. The concentrate was diluted with acetonitrile (1 .17 L), and then loaded onto silica gel column (5.51 1 kg) which was pre-equilibrated with acetonitrile (more than 55.1 L). The column was eluted sequentially with acetonitrile (29.6 L), 90.0/7.5/2.5 v/v/v acetonitrile/water/200 mM aqueous NH4OAc (46.2 L), 85.8/1 1 .7/2.5 v/v/v acetonitrile/water/200 mM aqueous NH4OAc (45.8 L), 83.5/14.0/2.5 v/v/v acetonitrile/water/200 mM aqueous NH4OAc (46.5 L), 80.0/17.6/2.4 v/v/v acetonitrile/water/200 mM aqueous NH4OAc (29.8 L) to remove the unreacted intermediates and the reaction impurities. Desired fractions were combined and concentrated in vacuo at 36 °C or below while maintaining the internal pH at 5.5 to 9.0 by adding ammonium hydroxide. To the residue, dichloromethane (3.98 kg) and a sufficient amount of buffer solution of NaHC03 / Na2C03 / water (9/9/182 w/w/w) (2.02 kg) were added and extracted. The organic layer was separated, and the aqueous layer was extracted with dichloromethane (2.48 kg). The organic layer was separated and combined with the first extract. The combined organic layers were concentrated in vacuo at 24 °C or below. The residue was dissolved in 75% v/v anhydrous dichloromethane in n-pentane (1 .03 L) and filtered. The filtrate was concentrated in vacuo at 25 °C or below to give eribulin. The residue was diluted with acetonitrile (392 m L) and dichloromethane (69 m L) to give eribulin acetonitrile/dichloromethane solution (assay 49.1 1 g, corrected yield 85.3%). The solution was concentrated in vacuo at 29 °C or below and used for the next stage.
Salification of eribulin Salification to eribulin mesylate:
eribulin mesylate: (2R,3R,3aS,7R,8aS,9S,10afi,1 1 S,12F?,13aF?,13bS,15S,18S.21 S,24S,26R,28R,29aS)- 2-[(2S)-3-Amino-2-hydroxypropyl]-3-methoxy-26-methyl-20,27-dimethylidenehexacosahydro- 1 1 ,15:18,21 :24,28-triepoxy-7,9-ethano-12,1 5-methano-9H,15H-furo[3,2-/]furo[2',3':5,6]pyrano[4,3- £>][1 ,4]dioxacyclopentacosin-5(4H)-one methanesulfonate
Figure imgf000022_0001
eribulin
eribulin mesylate
ER-086526-00 (46.68 g) was dissolved in acetonitrile (591 mL) and water (31 m L) and treated with a solution of methanesulfonic acid (MsOH, 4.09 m L) and NH4OH (187 mL) in acetonitrile (624 m L). The mixture was concentrated in vacuo at 24 °C or below and azeotroped repeatedly with anhydrous acetonitrile (234 mL) in vacuo at 24 °C or below to remove water. The residue was dissolved in 75% v/v anhydrous dichloromethane in n-pentane (1 .10 L) and filtered. The filtrate was concentrated in vacuo at 24 °C or below. The residue was dissolved in 50% v/v anhydrous dichloromethane in n-pentane (1 .16 L), and the solution was transferred through a filter to anhydrous pentane (3.26 kg) in the separate reactor. The resulting precipitate was stirred for 29 hours. The precipitates were filtered, washed with n-pentane (2.92 kg), and dried under nitrogen flow in vacuo until the residual solvent levels reached the target numbers: n-pentane < 25000 ppm ; 2-methylbutane < 1000 ppm ; 2,2-dimethylbutane < 1000 ppm ; and cyclopentane < 1000 ppm. After drying, the precipitates were mixed in vacuo to give eribulin mesylate (gross 45.95 g, corrected yield 83.8%). The drug substance was filled in a polytetrafluoroethylene (PTFE) bottle. The PTFE bottle was packed in an aluminum laminate bag.
Other Embodiments
Various modifications and variations of the described methods of the invention will be apparent to those skilled in the art without departing from the scope and spirit of the invention. Although the invention has been described in connection with certain embodiments, it should be understood that the invention as claimed should not be unduly limited to such embodiments. Indeed, various modifications of the described modes for carrying out the invention that are obvious to those skilled in the relevant art are intended to be within the scope of the invention.
What is claimed is:

Claims

1 . A method of preparing an intermediate in the synthesis of eribulin, said method comprising reacting a compound having formula (I) :
Figure imgf000024_0001
(I),
wherein each of R1 , R2, R3, R4, and R5 is independently a silyl group, with a fluoride source in a solvent comprising an amide to produce the intermediate ER-81 1475:
Figure imgf000024_0002
ER-811475.
2. The method of claim 1 , wherein the intermediate ER-81 1475 is produced in a mixture with an intermediate ER-81 1474:
Figure imgf000024_0003
ER-811474.
3. The method of claim 2, further comprising adding a mixture of acetonitrile and water.
4. The method of any one of the preceding claims, wherein each of R1 , R2, R3, R4, and R5 is f-butyldimethylsilyl.
5. The method of any one of the preceding claims, wherein the fluoride source is tetrabutylammonium fluoride.
6. The method of any one of the preceding claims, wherein the solvent further comprises tetrahydrofuran.
7. The method of any one of the preceding claims, wherein the amide is an A/,/ C1 -C6 dialkyi C1 -C6 alkyl amide or A/ C1 -C6 alkyl C2-C6 lactam .
8. The method of any one of the preceding claims, wherein the amide is N,N-dimethylacetamide, Ν,Ν-dimethylformamide, N-methyl 2-pyrrolidone, Ν,Ν-diethylacetamide, or N,N-dimethylpropionamide.
9. A method of preparing an intermediate in the synthesis of eribulin, said method comprising reacting ER-81 1475:
Figure imgf000025_0001
ER-811475
with a conjugate acid of imidazole to produce the intermediate ER-076349:
Figure imgf000025_0002
ER-076349.
10. The method of claim 9, wherein the reacting occurs in ethanol.
1 1 . The method of claim 9 or 10, wherein the conjugate acid is imidazole hydrochloride.
12. The method of any one of claims 9-1 1 , wherein ER-81 1475 is produced by the method of any one of claims 1 -8.
13. A method of preparing an intermediate in the synthesis of eribulin, said method comprising reacting ER-076349:
Figure imgf000026_0001
ER-076349
with a sulfonylating reagent in the presence of a metal catalyst to produce the intermediate:
Figure imgf000026_0002
wherein R6 is sulfonyl.
14. The method of claim 13, wherein the sulfonylating reagent is tosyl chloride.
15. The method of claim 13 or 14, wherein the reacting occurs in acetonitrile.
16. The method of any one of claims 13-15, wherein said metal catalyst is dibutyltin oxide.
17. The method of any one of claims 13-16, wherein the reacting occurs above 0 °C.
18. The method of any one of claims 13-17, wherein ER-076349 is produced by the method of any one of claims 9-12.
19. A method of producing eribulin, said method comprising the steps of:
a) producing an intermediate ER-81 1475:
Figure imgf000027_0001
ER-811475
by the method of any one of claims 1 -8;
b) ketalizing intermediate ER-81 1475 to produce the intermediate ER-076349:
Figure imgf000027_0002
ER-076349; and
c) aminating ER-076349 to produce eribulin:
Figure imgf000027_0003
eribulin.
20. The method of claim 19, further comprising salifying eribulin to produce a pharmaceutically acceptable salt of eribulin.
21 . The method of claim 20, wherein said salt is the mesylate salt.
22. The method of any one of claims 19-21 , wherein ER-076349 is produced by the method of any one of claims 9-1 1 .
23. The method of any one of claims 19-22, wherein step c) comprises converting ER-076349 to ER-082892:
Figure imgf000028_0001
ER-082892
according to the method of any one of claims 13-17.
24. A method of producing eribulin, said method comprising the steps of:
a) producing the intermediate ER-076349:
Figure imgf000028_0002
ER-076349
by the method of any one of claims 9-1 1 ; and
b) aminating ER-076349 to produce eribulin:
Figure imgf000028_0003
eribulin.
25. The method of claim 24, further comprising salifying eribulin to produce a pharmaceutically acceptable salt of eribulin.
26. The method of claim 25, wherein said salt is the mesylate salt.
27. The method of any one of claims 24-26, wherein step b) comprises converting ER-076349 to ER-082892:
Figure imgf000029_0001
ER-082892
according to the method of any one of claims 13-17.
28. A method of producing eribulin, said method comprising the steps of:
a) producing the intermediate ER-082892:
Figure imgf000029_0002
ER-082892
by the method of any one of claims 13-17; and
b) aminating ER-082892 to produce eribulin:
Figure imgf000029_0003
eribulin.
29. The method of claim 28, further comprising salifying eribulin to produce a pharmaceutically acceptable salt of eribulin.
30. The method of claim 29, wherein said salt is the mesylate salt.
31 . A method of manufacturing a pharmaceutical product comprising eribulin or a
pharmaceutically acceptable salt thereof comprising:
a) producing or directing the production of eribulin or a pharmaceutically acceptable salt thereof by the method of any one of claims 19-30; and b) processing or directing the processing of eribulin or a pharmaceutically acceptable salt thereof into a pharmaceutical product comprising eribulin or a pharmaceutically acceptable salt thereof;
thereby manufacturing a pharmaceutical product comprising eribulin or a pharmaceutically acceptable salt thereof.
32. The method of claim 31 , wherein said salt is the mesylate salt.
33. The method of claim 31 or 32, wherein the processing step comprises one or more of: formulating eribulin or a pharmaceutically acceptable salt thereof; processing eribulin or a
pharmaceutically acceptable salt thereof into a drug product; combining eribulin or a pharmaceutically acceptable salt thereof with a second component; lyophilizing eribulin or a pharmaceutically acceptable salt thereof; combining a first and second batch of eribulin or a pharmaceutically acceptable salt thereof to provide a third larger batch; disposing eribulin or a pharmaceutically acceptable salt thereof into a container; packaging eribulin or a pharmaceutically acceptable salt thereof; associating a container comprising eribulin or a pharmaceutically acceptable salt thereof with a label ; or shipping or moving eribulin or a pharmaceutically acceptable salt thereof to a different location.
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