WO2015081337A2 - Medicament device - Google Patents
Medicament device Download PDFInfo
- Publication number
- WO2015081337A2 WO2015081337A2 PCT/US2014/067925 US2014067925W WO2015081337A2 WO 2015081337 A2 WO2015081337 A2 WO 2015081337A2 US 2014067925 W US2014067925 W US 2014067925W WO 2015081337 A2 WO2015081337 A2 WO 2015081337A2
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- WO
- WIPO (PCT)
- Prior art keywords
- penetrator
- container
- medical device
- barrier
- needle
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/20—Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/14—Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
- A61M5/142—Pressure infusion, e.g. using pumps
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/14—Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
- A61M5/142—Pressure infusion, e.g. using pumps
- A61M5/145—Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons
- A61M5/1452—Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons pressurised by means of pistons
- A61M5/1454—Pressure infusion, e.g. using pumps using pressurised reservoirs, e.g. pressurised by means of pistons pressurised by means of pistons spring-actuated, e.g. by a clockwork
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/14—Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
- A61M5/162—Needle sets, i.e. connections by puncture between reservoir and tube ; Connections between reservoir and tube
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/24—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic
- A61M5/2455—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/24—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic
- A61M5/2455—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened
- A61M5/2459—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened upon internal pressure increase, e.g. pierced or burst
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/24—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic
- A61M5/2455—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened
- A61M5/2466—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened by piercing without internal pressure increase
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31565—Administration mechanisms, i.e. constructional features, modes of administering a dose
- A61M5/31566—Means improving security or handling thereof
- A61M5/31568—Means keeping track of the total dose administered, e.g. since the cartridge was inserted
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/20—Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically
- A61M2005/206—With automatic needle insertion
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/24—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic
- A61M2005/2403—Ampoule inserted into the ampoule holder
- A61M2005/2414—Ampoule inserted into the ampoule holder from the side
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/24—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic
- A61M5/2455—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened
- A61M5/2466—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened by piercing without internal pressure increase
- A61M2005/247—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened by piercing without internal pressure increase with fixed or steady piercing means, e.g. piercing under movement of ampoule
Definitions
- the present invention relates to methods and devices for making a sterile connection, and more particularly, to methods and devices for making a sterile connection with a medicament source.
- Infusers are intended for mounting onto a patient's skin for self-administration of a medicament. Activation of the infuser not only provides for injection of a needle into a patient's skin, but also to cause auto-drive of a plunger to drive medicament into the patient via the injected needle.
- Typical infuser constructions have the needle fixed to the reservoir.
- U.S. Patent No. 5,858,001 to Tsals et al. discloses an infuser that is activated through swivel displacement of a reservoir-containing body. A needle is fixed to the body to move therewith so that the swivel displacement of the body also causes the needle to penetrate the patient's skin.
- Other types of infusers are known, including those which use standard needle-mounted syringe barrels. With many infusers, the ability to control the insertion of the needle independent of the administration of medicament is limited.
- U.S. Patent No. 5,290,254 to Vaillancourt discloses a shielded cannula assembly that includes a tubular shield mounted over a cannula.
- the shield includes a resilient collapsible portion that collapses in an accordion-like manner when a longitudinal force is imposed on the shield.
- U.S. Patent No. 5,685,866 to Lopez discloses a needleless valve with a generally tubular body defining an internal cavity.
- the valve includes a hollow spike with a closed tip and a hole located in the tip. The spike is seated inside the cavity so that the tip is below the proximal end of the body.
- An annular support cuff is connected to the spike and seals off a portion of the cavity to define an upper portion of the cavity that includes the tip.
- the valve also includes a plastic, resilient silicone seal that fills the upper portion of cavity and the body opening, and covers the tip of the spike to present a flush surface.
- U.S. Patent Publication No. 2010/00022953 discloses a conduit assembly connected to a medication receiving conduit.
- the conduit assembly includes a cartridge receiving conduit surrounded by a sleeve, and a conduit sterility cap.
- a cartridge includes a spring-loaded casing, a cartridge sterility cap, and mechanical features for connecting with the conduit assembly. Upon such connection, an end of the cartridge breaches the conduit sterility cap. Subsequently, the spring drives the casing toward the cartridge receiving conduit, impales the cartridge sterility cap on the sleeve, and connects an interior of the casing with the cartridge receiving conduit.
- PCT Publication WO 2011/146166 which is hereby incorporated by reference in its entirety, discloses an infuser in which activation of an actuator causes a spring to move a stopper in a reservoir from a first position toward a second position, and also causes a needle driver to displace a patient needle from a first state toward a second state. The needle moves relative to the reservoir, and separately from the stopper.
- an apparatus for making a sterile connection including a container, a sealing member sealing a first end of the container, a barrier sealing a chamber in fluid communication with the sealing member, and a valve sleeve assembly.
- the valve assembly includes a flexible sleeve having a barrier portion at an end of the flexible sleeve, a hollow first penetrator adapted to displace relative to the flexible sleeve, and a hollow second penetrator at least partially disposed within the first penetrator and adapted to displace relative to the first penetrator and the flexible sleeve.
- An interior of the flexible sleeve is sterile.
- the flexible sleeve encloses the first penetrator and a penetrating end of the second penetrator.
- One of the container and the valve sleeve assembly is adapted to displace relative to the remaining one of the container and the valve sleeve assembly.
- the flexible sleeve is adapted to collapse, thereby displacing the outer penetrator relative to the flexible sleeve to pierce the barrier portion and the barrier.
- the second penetrator Upon further relative displacement between the container and the valve sleeve assembly, subsequent to the piercing of the barrier portion and the barrier, the second penetrator is adapted displace relative to the first penetrator, through the chamber, to pierce the sealing member to create a sterile connection with the interior of the container.
- the foregoing and other aspects of the present invention are also achieved by providing a method for creating a sterile connection with a fluid in a container.
- the container has a sealing member sealing a first end of the container, and a barrier sealing a chamber in fluid communication with the sealing member.
- the method includes providing a valve sleeve assembly that includes a flexible sleeve having a barrier portion at an end of the flexible sleeve, a hollow first penetrator disposed within the flexible sleeve, and a hollow second penetrator at least partially disposed within the first penetrator.
- An interior of the flexible sleeve is sterile.
- the method also includes piercing the barrier portion and the barrier with the first penetrator, and displacing the second penetrator relative to the first penetrator and the sealing member to pierce the sealing member and establish the sterile connection with an interior of the container
- FIG. 1 is a top perspective view of an infusion device in accordance with an embodiment of the present invention
- Fig. 2 is a top perspective view of the device of Fig. 1 with a several elements removed for clarity;
- Fig. 3 is a perspective view of elements of the device of Fig. 1;
- Fig. 4 is a perspective view of a button assembly of the device of Fig. 1;
- Fig. 5 is a partial cross-sectional view of a double-puncture mechanism in accordance with an embodiment of the present invention
- Fig. 6 is an enlarged, partial cross-sectional view of the mechanism of Fig. 5;
- Fig 7 is a bottom perspective view of another double-puncture mechanism in accordance with an embodiment of the present invention.
- Fig. 8 is a partial cross-sectional view of another double-puncture mechanism in accordance with an embodiment of the present invention.
- Fig. 9 is a partial cross-sectional view of another double-puncture mechanism in accordance with an embodiment of the present invention.
- Fig. 10 is a partial cross- sectional view of the double-puncture mechanism in accordance with the embodiment of Fig. 8;
- Fig. 11 is a partial cross- sectional view of another double-puncture mechanism in accordance with an embodiment of the present invention.
- Fig. 12 is a cross-sectional view of operation of the mechanism of Fig. 11;
- Fig. 13 is a partial cross- sectional view of another double-puncture mechanism in accordance with an embodiment of the present invention.
- Fig. 14 is a partial cross- sectional view of another double-puncture mechanism in accordance with an embodiment of the present invention
- Fig. 15 is a partial cross- sectional view of another double-puncture mechanism in accordance with an embodiment of the present invention
- Fig. 16 is a partial cross- sectional view of another double-puncture mechanism in accordance with an embodiment of the present invention.
- Fig. 17 illustrates a method of inserting a medicament barrel into a body of the device of Fig. 1;
- Fig. 18 is a top perspective view of an infusion device in accordance with an
- Fig. 19 is a bottom perspective view of the infusion device of Fig. 18;
- Fig. 20 illustrates a method of inserting a medicament barrel into a body of the device of Fig 18;
- Fig. 21 is a perspective view of the device of Fig. 18 with a top cover and a hood removed for clarity;
- Fig. 22 is a perspective view of a plunger of the device of Fig. 18;
- Fig. 23 is a perspective view of a release flipper of the device of Fig. 18;
- Fig. 24 is a bottom perspective view of top and bottom button portions and a needle actuator of the device of Fig. 18 and the release flipper of Fig. 24;
- Fig. 25 is a cross-sectional view of the device of Fig. 18 prior to activation
- Fig. 26 is a bottom perspective view of a trolley latch assembly of the device of Fig. 18;
- Fig. 27 is a partial cross- sectional view of the device of Fig. 18;
- Fig. 28 is a perspective view of a first penetrator of the device of Fig. 18;
- Fig. 29 is a partial cross- sectional view of another double-puncture mechanism in accordance with an embodiment of the present invention
- Figs. 30-32 are partial cross-sectional views illustrating a sealing assembly and a process of employing the sealing assembly to seal an end of a medicament container of the device of Fig. 18;
- Fig. 33 is a partial cross- sectional view of another sealing assembly in accordance with an embodiment of the present invention.
- the methods and devices of embodiments of the invention include both bolus injection or "injection” and infusion or “infuser” delivery of drugs and other substances to humans or animals subjects.
- pharmaceutical compounds may be administered as a bolus injection, or by infusion.
- bolus injection is intended to mean an amount that is delivered within a time period of less than ten (10) minutes.
- Infusion is intended to mean the delivery of a substance over a time period greater than ten (10) minutes. It is understood that bolus administration or delivery can be carried out with rate controlling means or have no specific rate controlling means.
- Such rate controlling means include programmed delivery of substances, for example, in a pulsatile manner, by way of example, substances administered via a bolus followed by a short or long term infusion.
- a bolus dose is a single dose delivered in a single volume unit over a relatively brief period of time, typically less than about 10 minutes.
- Infusion administration comprises administering a fluid at a selected rate that may be constant or variable, over a relatively more extended time period, typically greater than about 10 minutes
- embodiments of the present invention are not limited to infusion devices, and instead, can include injectors, or any type of device for making a sterile connection with a storage device (such as a medicament storage device).
- a storage device such as a medicament storage device
- the illustrated embodiments are generally referred to as infusion devices.
- Fig. 1 is a top perspective view of an infusion device or infuser 100 for infusing a medicament into a patient.
- a user other than a medicament recipient (for example, a health care professional) can use the device 100, for brevity, the term "user” will be employed to refer to a patient and/or other user.
- the device 100 includes a top cover 102, a bottom cover 104, a medicament barrel 106, a top button portion 108, and a bottom button portion 110.
- the top cover 102 prevents the top button portion 108 from being depressed until a user slides the button longitudinally (proximally, or to the left in Fig. 1).
- the device 100 also includes an indicator window 112, through which the user can see a progress indicator 114 to aid in determining the completion of the dose.
- the device 100 includes a needle arm 116 with a port 118 and a patient cannula, such as a needle (not shown) disposed at a free end thereof.
- the port 118 is connected by tubing (not shown) to a plunger port 120, which is connected to a needle described in greater detail below.
- the device 100 also includes a needle actuator or slider 122.
- the progress indicator 114 is connected to the slider 122 and moves distally with the slider 122.
- a spring shaft 124 guides a spring 126 that biases the slider 122 distally.
- the spring 126 bears against a spring pusher 128, which is fixedly connected to the slider 122.
- the device 100 also includes an activation flipper 130, a release gate 132, a valve plunger 134, and a release flipper 136.
- the activation flipper 130 and the release flipper rotate about substantially parallel axes. These axes are substantially perpendicular to the bottom cover 104.
- a user slides the top button portion 108 proximally until it aligns with an opening in the top cover 102.
- the user slides the top button portion 108 until a cantilevered portion 109 clears the edge of the opening.
- the user depresses the top button portion 108 (which also depresses the bottom button portion 110) so that a button protrusion 138 (see Fig. 4) disengages from a first slider protrusion 140 (see Fig. 3), freeing the slider 122 to displace distally under the influence of the spring 126.
- an angled portion 144 of the slider 122 rotates the activation flipper 130 about its axis.
- the slider continues to displace distally under the influence of the spring 126 until a second slider protrusion 142 (see Fig. 3) contacts the release flipper 136 and maintains this position until the dose is delivered, as subsequently described in greater detail.
- the rotation of the activation flipper 130 causes the release gate 132 to slide laterally and disengage from the valve plunger 134. As subsequently described in greater detail, this frees the valve plunger 134 to move distally under the influence of a plunger spring 146 (see Fig. 5).
- a large, outer needle or first penetrator 148 creates a hole in two membranes that may each have a non-sterile outer surface. These membranes allow the surfaces inside the respective membranes to remain sterile even if the respective outside membranes may not be sterile.
- the outer needle 148 creates a hole in each of the (potentially) "contaminated" covers or membranes, which then allows a second penetrator or inner needle 150 to maintain sterility by preventing the inner needle 150 from contacting the non-sterile surfaces.
- a flexible cover 152 comes into contact with a barrier or membrane 154 disposed on a relatively rigid insert 156 disposed in a stopper 158.
- a front or distal portion 153 of the flexible cover 152 compresses or crumples or collapses. This allows the outer needle 148 to puncture or pierce both a barrier portion of the flexible cover 152 and the membrane 154 without contaminating the inner needle 150.
- the interior surfaces of the flexible cover 152 and the membrane 154 are sterilized during manufacturing prior to their assembly into the device 100, and remain sterile even though their respective outer surfaces may have become
- the flexible cover 152, the first penetrator or outer needle 148, and the second penetrator or inner needle 150 form a valve sleeve assembly.
- an outer flange 160 of the outer needle 148 continues to crumple the distal portion 153 of the flexible cover 152 until the distal progress of the outer needle 148 is halted because an inner flange 162 has a diameter greater than that of the proximal portion of the insert 156.
- the valve plunger 134 continues to move distally, and a proximal portion 164 of the flexible cover (which has a thicker wall) begins to compress or crumple. This crumpling of the proximal portion 164 permits the inner needle 150 to distally advance through the bore of the outer needle 148 and contact an interior surface 159 of the stopper 158, which was previously sterilized during manufacture.
- the interior surface 159 of the stopper 158 forms a chamber and is covered by the insert 156 and the membrane 154. According to one embodiment, the interior surface 159 is sterilized prior to installation of the insert 156 and the membrane 154. According to another embodiment, the stopper 158, the insert 156, and the membrane 154 are sterilized substantially simultaneously. Subsequent to the stopper's sterilization, the sterility of its proximal end is maintained by the membrane 154. With continued distal movement of the valve plunger 134, the inner needle 150 pierces through the stopper 158 and initiates liquid medicament flow.
- valve plunger commences distal displacement of the stopper 158, and the flow of medicament continues (along with distal movement of the valve plunger 134) until the stopper reaches the distal end of the interior of the capped medicament barrel 106.
- the compression or crumpling or collapsing of the flexible cover 152 occurs in two steps; the distal portion 153 of the flexible cover (the area ahead of the outer flange 160 of the outer needle 148) crumples first, allowing the outer needle 148 to pierce both the distal end of the flexible cover 152 and the membrane 154 before the proximal portion 164 crumples.
- This bifurcated crumpling permits the inner needle 150 to secondarily move forward and pierce the stopper 158.
- the inner needle 150 will remain sterile without being contaminated.
- the pre-filled drug container can be installed into a previously assembled and sterilized infusion device without the need to maintain aseptic conditions until the drug container (e.g., medicament barrel 106) is installed into the infusion device. This allows the pre-filled drug container to be assembled by a
- Fig 7 is a bottom perspective view of portions of the device 100, in which the slider 122 is shown as being transparent for clarity.
- the valve plunger 134 has a cantilevered arm 166 with a vertical portion and a horizontal portion on its underside. These vertical and horizontal portions form a guide for a lower arm 168 of the release flipper 136. The contact between the guide and the lower arm 168 prevents rotation of the release flipper 136.
- the proximal end of the cantilevered arm 166 bypasses the lower arm 168, thereby freeing the release flipper 136 to rotate because of the contact of the second slider protrusion 142 (see Fig. 3) with an upper arm 170 (see Fig. 3) of the release flipper 136 and the continued bias of the spring 126.
- the release flipper 136 rotates sufficiently that the second slider protrusion 142 bypasses the upper arm 170 of the release flipper 136, the slider 122 continues its distal displacement.
- the continued distal displacement of the slider raises the proximal end of the needle arm 116 and withdraws the patient cannula (not shown).
- the continued distal displacement of the slider 122 also distally displaces the progress indicator 114, so that the user can see that the dosage is complete through the indicator window 112.
- the wall thickness of the flexible cover 173 is substantially constant.
- a two-shot molded part 172 acts as an elastomeric "spring" that is molded to the back of the outer needle 148.
- the outer needle 148 pierces the two sterile barriers before the inner needle proceeds forward into the sterile wall 159 of the septum 158.
- the elastomeric "spring" 172 provides the effect of the bifurcated crumpling of the embodiment in Figs. 5 and 6, that is, the piercing by the outer needle 148 and the displacement of the inner needle 150 relative to the outer needle 148.
- the flexible cover 174 is a two-shot molded part, and has a crumpling portion 176 and a distal portion 178.
- the distal portion 178 has a membrane 180 sealed to the end of the distal portion.
- the membrane 180 and the membrane 154 abut each other prior to either membrane being pierced by the outer needle 148.
- the spacing between the two membranes 180, 154 can vary without departing from to the present invention's scope.
- the two membranes 180, 154 can be spaced apart or in full contact.
- the spacing of the two membranes affects the length and/or the travel of the outer needle 148 because the outer needle 148 pierces both membranes 180, 154.
- the space between the two membranes 180, 154 is minimized, or the membranes are in contact.
- the outer needle 148 rather than having to pierce the material that the remainder of the flexible cover 174 is made of (for example, rubber, or an elastomer, such as a medical-grade plastic), the outer needle 148 only needs to pierce the membrane(s) 180, 154. Accordingly, the force required to be produced by the spring 146 is reduced.
- the outer needle 182 is also connected to the elastomeric "spring" 183.
- the proximal flange 184 of the outer needle 182 extends radially farther outward than the embodiments of Figs. 8 and 9.
- the proximal flange 184 contacts the interior of the flexible cover 186.
- the distal end of the outer needle includes one or more facets 188 to optimize the piercing ability of the outer needle 182.
- the embodiment shown in Fig. 11 includes a flexible cover 200, which is made using a two-shot molding process. A proximal cover portion 202 is collapsible as previously described, and a distal cover portion 204 is joined to the proximal cover portion 202.
- a membrane 206 is disposed across a distal opening in the distal cover potion 204.
- a membrane 208 is disposed across a proximal end of a stopper insert 210.
- Material choices for the membranes 206 and 208 include a thin foil, or plastic films.
- the outer needle or penetrator or inserter 209 opens a sterile path for the inner needle 214 and then the inner needle 214 moves through the sterile path and punctures the stopper 216.
- the outer needle or penetrator 209 which is disposed on the distal end of a rubber spring 211, first penetrates both of the membranes 206 and 208 during distal displacement of the valve plunger 212. Then, as shown in the right side of Fig. 12, the sterile inner needle 214 penetrates the stopper 216 to form the sterile connection with the medicament disposed within the medicament barrel 106.
- Figs. 13-16 Like the embodiment of Figs. 11 and 12, the subsequently-described embodiments of Figs. 13-16 include a flexible cover having a membrane covering a distal opening thereof.
- the valve plunger 218 has a distal protrusion 220 to which the inner needle 228 is fixedly connected.
- the distal protrusion 220 contacts a proximal portion of the outer needle 222.
- the proximal portion of the outer needle 222 has a detent 224 with a shape that corresponds to a distal end 226 of the valve plunger's distal protrusion 220.
- the interaction of the detent 224 and the distal end 226 controls the force of collapse.
- the shape, the rigidity, and/or the fit between the detent 224 and the distal end 226 can affect the amount of force needed for the distal end 226 to displace relative to the detent 224.
- the detent 224 and the distal end 226 are slanted.
- valve plunger 218 and the outer needle 222 initially both displace distally without displacing relative to each other. This simultaneous but non-relative
- the distal end 226 disengages from the detent 224, and the valve plunger 218 and the inner needle 228 displace distally relative to the outer needle 222 (and the stopper 236).
- the distal end 226 travels into a cavity 238 on the interior of the outer needle 222, and the inner needle 228 pierces the stopper 236 to form a sterile connection with the medicament disposed within the medicament barrel 106.
- the outer needle or penetrator 240 has a geometry designed to control its collapse during the penetration sequence. More specifically, the outer needle 240 has a distal penetrating portion 242, a central portion 244 with a first flange 246 at its distal end, and a proximal portion 248 with a second flange 250 at its distal end.
- the central portion 244 includes a central void 252
- the proximal portion 248 includes a proximal void 254.
- the combination of the lengths, outer diameters, and wall thicknesses of the central and proximal portions 244 and 248, along with the volumes of the central and proximal voids 252 and 254 provides a controlled collapse of the outer needle 240, to define the timing of the distal displacement of the inner needle 256 relative to the outer needle 240.
- the outer needle or penetrator 260 includes a distal penetrating portion 262, a central portion 264 with a flange 266 at its distal end, and a proximal portion 268.
- the proximal portion 268 tapers to have an increased diameter at its proximal end.
- the central portion 264 has a central void 270 and the proximal portion 268 has a proximal void 272.
- the combination of the lengths and wall thicknesses of the central and proximal portions 264 and 268, along with the taper angle of the proximal portion 268 and the volumes of the central and proximal voids 270 and 272 provides a controlled collapse of the outer needle 260, to define the timing of the distal displacement of the inner needle 274 relative to the outer needle 260.
- the outer needle or penetrator 280 includes a distal penetrating portion 282, a central portion 284 with a flange 286 at its distal end, and a proximal portion 288 that tapers to have an increased diameter at its proximal end.
- the tapered proximal portion 288 includes a proximal void 290.
- the central portion 284 is substantially solid.
- the length of the central portion 284 is decreased and the length of the proximal portion 288 is increased.
- the combination of the length, wall thickness, and taper angle of the proximal portion 288, along with the volume of the proximal void 290 provides a controlled collapse of the proximal portion 288 of the outer needle 280, to define the timing of the distal displacement of the inner needle 294 relative to the outer needle 280.
- Figs. 14-16 can optionally include in-molded springs disposed on the respective proximal ends of the outer needles 240, 260, and 280.
- Figs. 14-16 can optionally include lever arms disposed on the respective proximal ends of the outer needles 240, 260, and 280.
- Material choices for the outer needle or penetrator in embodiments of the present invention include metal, such as surgical stainless steel, and rigid plastic, such as polypropylene.
- Fig. 17 illustrates a method of inserting the medicament barrel 106 into a body 298 of the device 100.
- a user inserts the medicament barrel 106 into a holder 296.
- barrel 106 has been aseptically filled with medicament prior to insertion.
- the user then inserts the combined medicament barrel 106 and holder 196 into the body 298, thereby readying the device 100 for use.
- the holder is omitted and the barrel 106 is inserted directly into body 298 of device 100.
- Figs. 18 and 19 are perspective top and bottom perspective views of an infusion device 300 in accordance with another embodiment of the present invention
- Fig. 20 illustrates a method of inserting a medicament barrel into a body of the device 300.
- the device 300 is similar to the device 100 previously described.
- the device 300 includes a top cover 302, a bottom cover 304 (which together form a device body 305), a medicament barrel 306, a top button portion 308, a bottom button portion 310, and an indicator window 312, through which the user can see a progress indicator 314 to aid in determining the completion of the dose.
- aspects of the device 300 substantially similar to those of the device 100 will not be described in great detail.
- the medicament barrel displaces relative to a substantially fixed valve sleeve assembly, as subsequently described in greater detail.
- the valve sleeve assembly is moved to the opposite end of the medicament barrel, the function is still the same with the outer needle creating a sterile tunnel for the inner needle to move through to make the puncture and allow the medicament to flow.
- the device 300 includes a trolley 324 that is displaceably disposed in the device body, and a device cover or hood 326.
- a pharmaceutical company, end user, or other entity inserts the medicament barrel 306 into the trolley 324, and then locks the hood 326 onto the device body 305.
- the design of the device 300 permits medicament barrel loading 306 under conditions that are not aseptic, yet enables a sterile connection.
- the device 300 also includes a safety pin 316, a needle shield or cover 318, and a needle shield remover 320.
- the safety pin 316 extends from the bottom through the device 300, and up through the top and bottom button portions 30 and 310 to prevent the top button portion 308 from moving (and thereby prevent device activation) until the safety pin 316 is removed.
- the safety pin 316 and the needle shield 318 are both connected to the needle shield remover, which has a handle portion 322 for gripping.
- a user lifts and pulls the handle portion 322 to remove the needle shield 318 and the needle shield 318, thereby uncovering the patient needle, disengaging the safety pin 316 from the top and bottom button portions 308 and 310, and readying the device 300 for activation.
- the device 300 includes a needle actuator or slider 328, an activation flipper 330, and a release gate 332 that are similar in shape and function to the corresponding elements in the device 100.
- the device 300 additionally includes a plunger 334 and a release flipper 336.
- the plunger 334 includes proximal hooks 339 for engaging the release gate 332, and a cantilevered arm 338 with a shelf 340.
- the release flipper 336 shown in Fig. 23, includes a corresponding shelf 342 and plunger hook 344 that engage the shelf 340 to control the timing of events during operation of the device 300.
- a protrusion 346 on the bottom button portion 310 disengages from the a protrusion 348 on the needle actuator or slider 328, permitting the spring 346 to displace the needle actuator 328 distally (opposite to direction A) by a predetermined distance to an intermediate position in which a needle actuator catch 350 engages a needle actuator hook 352 on the release flipper 336 (best shown in Fig. 24).
- the engagement between the plunger's cantilevered arm 338 and the release flipper's shelf 342 and plunger hook 344 prevents the release flipper from rotating, and thus, maintains the engagement between the hook 352 and the catch 350, thereby maintaining the needle actuator's position.
- the distal end 329 of the needle actuator 328 rotates the activation flipper 330 counter-clockwise, thereby sliding the release gate 332 out of engagement with the plunger's proximal hooks 339, and permitting the plunger to displace distally under the force of a plunger spring 354 and displace displacing a stopper spacer 356 and a stopper 358.
- Controlling movement of the trolley 324 is important because a premature movement of the medicament barrel 306 could puncture the membranes (394 and 406, subsequently described in greater detail) and create a sterility breach.
- the trolley 324 is selectively held in position by a trolley latch assembly 361.
- the distal end of the needle actuator 328 is adjacent to a trolley latch 360.
- the needle actuator 328 contacts the trolley latch 360 prior to activation.
- the needle actuator 328 and the trolley latch 360 are spaced apart.
- a trolley latch snap bridge 362 that rotatably supports a top post 364 of the trolley latch 360 is omitted from Fig. 25 for clarity.
- the top post 364 extends through an annular cam portion 366 of a trolley stop 368, as shown in the bottom perspective view of the trolley latch assembly 361 in Fig. 26.
- the trolley stop 368 includes a stop portion 370, which engages a recess or opening 372 in the trolley 324 prior to device activation to prevent the trolley from moving.
- the trolley latch 360 also includes a bottom protrusion 374 that prevents the trolley latch from freely rotating an amount sufficient to dislodge the stop portion 370 from the recess 372, and thus serves as a secondary safety to prevent trolley movement prior to activation.
- the distal end of the needle actuator 328 contacts and rotates the trolley latch 360 counter-clockwise with a force sufficient to preferably fracture and snap off the bottom protrusion 374 when it contacts a post in the bottom cover 304.
- the top post 364 interacts with the cam portion 366 to disengage the stop portion 370 from the recess 372, thereby permitting the trolley 324 to displace distally under the force of the plunger spring 354.
- the trolley 324 has proximal hooks 376 that engage a proximal rim or flange 378 of the medicament barrel 306. Because the medicament barrel 306 is sealed and filled with a substantially incompressible fluid, once the trolley stop 368 disengages from the trolley 324, the force of the plunger spring 354 acting on the stopper 358 (via the plunger 334 and the stopper spacer 356) displaces the trolley 324 distally due to the engagement between the proximal hooks 376 and the proximal rim 378.
- Fig. 27 illustrates a state immediately prior to penetration of sterile barriers. More specifically, as shown in Fig. 27, a valve sleeve assembly 380 includes a two-part flexible sleeve 382 (which includes a barrier portion 384 and a flexible portion 386), a hollow first penetrator or outer needle 388, and a hollow second penetrator or inner needle 390. Preferably, everything inside the flexible sleeve 382 is sterile.
- the barrier portion 384 includes a cap 382 disposed at the proximal end of the flexible portion 386, and a membrane 394 disposed across an opening at the proximal end of the cap 382.
- the distal end of the flexible portion 386 is connected to a needle shield holder 396, which is fixedly secured with the bottom cover 304.
- the inner needle 390 is fixedly secured to the shield holder 396, and is connected with the patient needle via a tube 398.
- the medicament barrel 306 has a sealing member or septum 400 disposed at its distal end, and a protective cap 402 and a cap 404 maintain the septum 400 at the distal end of the barrel 306.
- a barrier or membrane 406 is disposed across an opening at the distal end of the protective cap 402. Together, the septum 400, the protective cap 402, and the membrane 406 form a chamber 408 in fluid communication with the septum.
- at least the surface of the septum 400 exposed in the chamber 408 is sterile, and more preferably, the chamber 408 is sterile.
- the membrane 406 and the membrane 394 are disposed adjacent to each other.
- this is the relative position of the valve sleeve assembly 380 and the medicament barrel 306 prior to activation.
- the membrane 406 and the membrane 394 are spaced apart prior to activation, and the state illustrated in Fig. 27 occurs subsequent to a predetermined trolley 324 displacement.
- the first penetrator or outer needle 388 includes a rigid, sharpened penetrating portion 410, and a collapsing portion 412.
- the collapsing portion includes a base 414 with a hole therethrough for the second or inner penetrator 390, and at least one, but preferably a pair of collapsible legs 416 connecting the base 414 and the penetrating portion 410.
- the penetrating portion includes a guide disposed therein to guide the displacement of the penetrating portion relative to the inner needle 390.
- the crush force required to bend the legs 416 is selected to be greater than the force required to collapse the flexible portion 386 of the flexible sleeve 382.
- This relative force profile ensures the timing of events so that the flexible portion 386 collapses prior to the legs 416 bending.
- this relative force profile ensures that the penetrating portion 410 pierces the membranes 394 and 406 prior to the legs bending and the penetrating portion 410 displacing relative to the inner needle 390 and exposing the proximal end of the inner needle, thereby maintaining the sterility of the inner needle 390.
- FIG. 29 is a partial cross- sectional view of another double-puncture mechanism in accordance with an embodiment of the present invention.
- the embodiment of Fig. 29 is substantially similar to the embodiment of Fig. 27, except for the first penetrator or outer needle 418.
- the first penetrator 418 includes a rigid, sharpened penetrating portion, but rather than a collapsing portion, instead includes one or more internal contact ribs 419, which can be, for example, insert- molded.
- the contact ribs 419 provide frictional resistance between the outer needle 418 and the inner needle 390, to ensure that the that the outer needle 418 pierces the membranes 394 and 406 prior to the inner needle 390 displacing relative to the outer needle 418.
- the force to collapse the flexible portion 386 is selected to be less than the force to displace the outer needle 418 relative to the inner needle 390.
- the plunger displaces further distally under the influence of the plunger spring 354, displacing the stopper spacer 356 and the stopper 358 (best shown in Fig. 25) relative to the medicament barrel 306 and dispensing the medicament.
- the cantilevered arm 338 disengages from the release flipper 336, thereby permitting the release flipper to rotate counter-clockwise as shown in Figs. 21 and 25 under the influence of the spring 346 pushing on the needle actuator 328.
- the hook 352 disengages from the catch 350, freeing the needle actuator 328 to displace distally under the influence of the spring 346, retract the patient needle, and displace the progress indicator 314 relative to the indicator window 312, to indicate that the dosage is complete.
- the embodiment of the device 300 permits a cartridge (including, for example, the plunger adapter 356, the stopper 358, the medicament barrel 306, the septum 400, the protective cap 402, and the cap 404) to be inserted into the remainder of the device under conditions that are not aseptic, because the sterility of the medicament flow path is ensured by the sealed valve sleeve assembly.
- the cartridge can be sterilized via an ethylene oxide (EtO) sterilization process to avoid yellowing the barrel, and the remainder of the device 300 can be sterilized via gamma irradiation.
- EtO ethylene oxide
- infusion and injection devices for human use
- other applications can be realized, for example, infusion or injection devices for animals, devices for re-hydrating lyophilized medicament, devices for mixing fluids, such as fluid medications, and devices for re-hydrating freeze-dried food.
- Figs. 30-32 are partial cross-sectional views illustrating a sealing assembly 420 and a process of employing the sealing assembly 420 to seal an end of the medicament container or medicament barrel 306.
- the sealing assembly 420 includes a septum 422, a protective cap 424, a sealing membrane 426, and an outer cap 428, as shown in Fig. 30.
- the cap 428 includes guide features 429 that aid in positioning the end of the flexible sleeve assembly 380 to be adjacent to the membrane 426.
- the manufacturer applies the membrane 426 to cover an opening in the protective cap 424, and inserts the protective cap 424 into a recess in the septum 422 to form an intermediate assembly.
- the chamber formed by the septum 422, the protective cap 424, and the membrane 426 is closed, but not yet sterile.
- the septum 422, the protective cap 424, and the membrane 426 can be sterilized, using, for example, a gamma irradiation technique.
- the manufacturer places the cap 428 onto an end of the protective cap 424 to form the sealing assembly 420.
- the manufacturer then inserts the sealing assembly 420 onto an end of a medicament barrel 306 so that the septum 422 seats inside a tip at the end of the barrel 306 and the protective cap 424 secures the subassembly around an outside of the barrel tip.
- one or more protective cap cantilevered arms 430 each having a hook 432, slide around an exterior of the barrel tip until the hook 432 bypasses an annular catch 434 on the barrel 306. Subsequently, as shown in Fig.
- Fig. 33 illustrates another embodiment of a sealing assembly 440 including a septum 442, a protective cap 444, a sealing membrane 446, and an outer cap 448.
- the sealing assembly 440 is substantially similar to the sealing assembly 420, except that the guide features are disposed on the protective cap 444, not on the outer cap 448.
- the protective cap 444 includes an annular feature 450 on an exterior surface
- the cap 448 includes a pair of annular recesses 452 and 454 on an interior surface.
- the annular feature 450 engages the first recess 454 to maintain the relative positions of the intermediate assembly and the cap 448 as the sealing assembly 440 is inserted onto the end of the barrel 306.
- the manufacturer slides the outer cap 448 relative to the protective cap 444 so that the annular feature 450 engages the second recess 452 (as shown in Fig. 33) to secure the sealing assembly 420 to the barrel tip.
- the protective cap 444 has an additional annular feature 450 so that when the manufacturer slides the outer cap 448 relative to the protective cap 444 to secure the sealing assembly 420 to the barrel tip, the annular features 450 respectively engage both of the recesses 452 and 454.
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- Health & Medical Sciences (AREA)
- Vascular Medicine (AREA)
- Engineering & Computer Science (AREA)
- Anesthesiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Hematology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Infusion, Injection, And Reservoir Apparatuses (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
- Prostheses (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
- Surgical Instruments (AREA)
Abstract
Description
Claims
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2016556689A JP6685232B2 (en) | 2013-12-01 | 2014-12-01 | Drug device |
EP14865715.8A EP3074073B1 (en) | 2013-12-01 | 2014-12-01 | Medicament device |
AU2014354617A AU2014354617B2 (en) | 2013-12-01 | 2014-12-01 | Medicament device |
CA2931949A CA2931949C (en) | 2013-12-01 | 2014-12-01 | Medicament device |
BR112016012539-8A BR112016012539B1 (en) | 2013-12-01 | 2014-12-01 | APPARATUS FOR PRODUCING A STERILE CONNECTION, MEDICAL DEVICE AND METHOD FOR CREATING A STERILE CONNECTION WITH A FLUID IN A CONTAINER |
DK14865715.8T DK3074073T3 (en) | 2013-12-01 | 2014-12-01 | Device for a drug |
ES14865715T ES2721974T3 (en) | 2013-12-01 | 2014-12-01 | Medication device |
US15/100,251 US10391245B2 (en) | 2013-12-01 | 2014-12-01 | Medicament device |
MX2016007050A MX2016007050A (en) | 2013-12-01 | 2014-12-01 | Medicament device. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201361910373P | 2013-12-01 | 2013-12-01 | |
US61/910,373 | 2013-12-01 |
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WO2015081337A2 true WO2015081337A2 (en) | 2015-06-04 |
WO2015081337A3 WO2015081337A3 (en) | 2015-09-17 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/US2014/067925 WO2015081337A2 (en) | 2013-12-01 | 2014-12-01 | Medicament device |
Country Status (12)
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US (1) | US10391245B2 (en) |
EP (1) | EP3074073B1 (en) |
JP (1) | JP6685232B2 (en) |
CN (3) | CN104689467A (en) |
AU (1) | AU2014354617B2 (en) |
BR (1) | BR112016012539B1 (en) |
CA (1) | CA2931949C (en) |
DK (1) | DK3074073T3 (en) |
ES (1) | ES2721974T3 (en) |
MX (1) | MX2016007050A (en) |
SG (1) | SG10201708409VA (en) |
WO (1) | WO2015081337A2 (en) |
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DK3074073T3 (en) | 2019-05-13 |
SG10201708409VA (en) | 2017-11-29 |
JP2017500996A (en) | 2017-01-12 |
WO2015081337A3 (en) | 2015-09-17 |
ES2721974T3 (en) | 2019-08-06 |
US20170028132A1 (en) | 2017-02-02 |
EP3074073A2 (en) | 2016-10-05 |
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