WO2015074616A1 - Filter - Google Patents

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Publication number
WO2015074616A1
WO2015074616A1 PCT/CN2014/092007 CN2014092007W WO2015074616A1 WO 2015074616 A1 WO2015074616 A1 WO 2015074616A1 CN 2014092007 W CN2014092007 W CN 2014092007W WO 2015074616 A1 WO2015074616 A1 WO 2015074616A1
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WO
WIPO (PCT)
Prior art keywords
cavity
boss
resonant rod
stage
filter
Prior art date
Application number
PCT/CN2014/092007
Other languages
French (fr)
Chinese (zh)
Inventor
吴德强
袁进华
李金艳
Original Assignee
华为技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华为技术有限公司 filed Critical 华为技术有限公司
Publication of WO2015074616A1 publication Critical patent/WO2015074616A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P7/00Resonators of the waveguide type
    • H01P7/04Coaxial resonators

Definitions

  • Embodiments of the present invention relate to communication technologies, and in particular, to a filter.
  • FIG. 1 is a schematic structural view of a prior art filter.
  • the filter adopts a single cavity structure, and the cavity depth is small.
  • the tuning screw 11 is fixed on the cover 12 by a nut 15, and the resonant rod 13 is mounted.
  • the piece is placed in the die-casting mold of the cavity 14, and then cast into a high-temperature metal liquid.
  • the resonance rod 13 is combined with the cavity 14 to realize the fixing of the resonance rod 13.
  • the filter structure shown in FIG. 1 can increase the range in which the tuning screw 11 moves up and down on the basis of the small cavity depth of the filter, thereby improving the tuning margin of the filter and avoiding the occurrence of sparking.
  • the resonant rod 13 of such a filter can only achieve a fixed connection with the cavity 14 by a die-casting process, limiting the extent to which the filter cavity is deep, and the resonant rod 13 is inserted into the cavity 14 as an insert. In the mold, the process is complex, affecting the communication indicators of the cavity filter.
  • the embodiment of the invention provides a filter, which can simplify the process, realize reliable and continuous connection of the resonant rod and the cavity, increase the power capacity and tuning margin of the filter, and optimize the communication index of the cavity filter.
  • an embodiment of the present invention provides a filter, including: a cover plate and a cavity, the cavity is open upward, the cover plate is fixedly closed on the opening of the cavity, and a self-locking tuning screw Fixed under the cover plate by a self-locking fixing device, the self-locking tuning screw is rotated up and down to realize adjustment
  • the effect of the pitch frequency is that the cavity is a cavity formed by a die-casting process or a cavity formed by a machining process, and a resonant rod is bonded to the bottom of the cavity by soldering or conductive adhesive to achieve the The resonant rod is in continuous contact with the cavity.
  • the self-locking fixing device is a stud riveted to a lower surface of the cover plate, the stud is a hollow structure, the screw
  • the inner side wall of the column has an internal thread;
  • the outer side wall of the self-locking tuning screw has an external thread, and the self-locking tuning screw is fixed to the cover by the cooperation of the external thread and the internal thread of the stud Bottom, the self-locking tuning screw achieves the effect of adjusting the frequency by rotating up and down along the thread;
  • the self-locking tuning screw extends down into the interior of the resonant rod to reach the combination of the resonant rod and the bottom of the cavity At the point to increase the upper and lower adjustment range of the self-locking tuning screw.
  • the top end of the side wall of the resonant rod is an outward flanged structure.
  • the bottom of the cavity is provided with a boss.
  • the resonant rod is bonded in the land area by soldering or conductive adhesive.
  • the bottom of the cavity is provided with a machined boss, the side of the resonant rod
  • the wall has a straight cylindrical structure, and the bottom of the resonant rod is a circular platform, and the circular platform is bonded in the region of the boss by soldering or conductive adhesive.
  • the bottom of the cavity is provided with a machined boss
  • the side of the resonant rod The wall has a straight cylindrical structure
  • the bottom of the resonant rod is an annular hollow platform in the middle
  • the boss is snapped into the hollow portion of the circular platform to fix the position of the resonant rod
  • the annular platform is bonded to the surrounding area of the boss by soldering or conductive bonding.
  • the boss is provided with an annular groove, the inner diameter of the annular groove is smaller than the circular platform The inner diameter of the annular groove is larger than the outer diameter of the annular platform, and the annular platform is bonded in the annular groove by soldering or conductive adhesive.
  • the bottom of the cavity is provided with a machined two-stage boss, and the first stage boss of the two-stage boss is located above the second stage boss of the two-stage boss And the area of the first-stage boss is smaller than the area of the second-stage boss, the side wall of the resonant rod is a straight-tube structure, and the bottom of the resonant rod is an annular platform with a hollow in the middle.
  • the first stage boss is snapped into the hollow portion of the circular platform to fix the position of the resonant rod, and the circular platform is bonded to the second level by soldering or conductive adhesive Within the Taiwan area.
  • a high-weld boss is disposed on a sidewall of the first-stage boss, the first a stage boss is snapped into the hollow portion of the annular platform to fix the position of the resonant rod, the annular platform being stuck on the high weld boss to make the ring
  • a gap for filling the solder or the conductive paste is left between the lower surface of the platform and the surface of the second stage boss, and the circular platform is bonded to the second level by soldering or conductive adhesive Within the Taiwan area.
  • the bottom of the cavity is provided with a machined two-stage boss, the two stages a first stage boss of the boss is located above the second stage boss of the two stage boss, and an area of the first stage boss is smaller than an area of the second stage boss, the resonant rod
  • the sidewall is subjected to an intermediate bending forming process to form a two-stage straight tubular structure, the inner diameter of the upper straight cylinder of the two-stage straight tubular structure is larger than the inner diameter of the lower straight cylinder of the two-stage straight tubular structure, and the resonant rod is opened downward.
  • the first stage boss is engaged in the lower straight tube of the two-stage straight type structure, and the bottom of the lower straight tube of the two-stage straight type structure is bonded to the second stage boss area by soldering or conductive adhesive .
  • the bottom of the cavity is provided with an annular groove.
  • the resonant rod is bonded in the annular groove by soldering or conductive adhesive.
  • the bottom of the cavity is provided with an annular groove
  • the side wall of the resonant rod is a straight tubular structure.
  • the bottom of the resonant rod is an annular hollow platform in the middle, the inner diameter of the annular groove is smaller than the inner diameter of the circular platform, and the outer diameter of the annular groove is larger than the outer diameter of the circular platform.
  • the annular platform is bonded in the annular groove by soldering or conductive adhesive.
  • the twelfth possibility in the first aspect In conjunction with the eleventh possible implementation of the first aspect, the twelfth possibility in the first aspect, a high-weld boss is disposed on an outer sidewall of the annular groove, and the circular platform is stuck on the high-weld boss to make a lower surface of the circular platform A gap for filling the solder or the conductive paste is left between the bottom of the annular groove, and the annular platform is bonded in the annular groove by soldering or conductive adhesive.
  • the wall thickness of the resonant rod is greater than or equal to 0.3 mm.
  • the filter of the embodiment of the invention improves the connection mode of the resonant rod and the cavity, and the bottom of the resonant rod is bonded to the bottom of the cavity by soldering or conductive adhesive, without installing screws, and does not occupy the vertical direction of the filter.
  • the space increases the power capacity and tuning margin of the filter, saves time and time, realizes reliable and continuous connection of the resonant rod and the cavity, and greatly optimizes the communication index of the cavity filter.
  • FIG. 1 is a schematic structural view of a prior art filter
  • FIG. 2 is a schematic structural view of a first embodiment of a filter according to the present invention.
  • FIG. 3 is a schematic structural diagram of a second embodiment of a filter according to the present invention.
  • FIG. 4A is a schematic structural view of a third embodiment of a filter according to the present invention.
  • FIG. 4B is a schematic view of the bottom of the cavity of the third embodiment of the filter according to the present invention.
  • FIG. 5A is a schematic structural diagram of Embodiment 4 of a filter according to the present invention.
  • 5B is a schematic bottom view of a cavity of a fourth embodiment of the filter according to the present invention.
  • FIG. 6A is a schematic structural diagram of Embodiment 5 of a filter according to the present invention.
  • 6B is a schematic bottom view of a cavity of a fifth embodiment of the filter according to the present invention.
  • FIG. 7A is a schematic structural diagram of Embodiment 6 of a filter according to the present invention.
  • FIG. 7B is a schematic bottom view of a cavity of a sixth embodiment of the filter according to the present invention.
  • Embodiment 7 of a filter according to the present invention is a schematic structural diagram of Embodiment 7 of a filter according to the present invention.
  • FIG. 8B is a schematic bottom view of a cavity of a seventh embodiment of the filter according to the present invention.
  • Embodiment 8 of a filter according to the present invention is a schematic structural diagram of Embodiment 8 of a filter according to the present invention.
  • 9B is a schematic bottom view of a cavity of the eighth embodiment of the filter of the present invention.
  • FIG. 10A is a schematic structural diagram of Embodiment 9 of a filter according to the present invention.
  • 10B is a schematic bottom view of a cavity of a filter embodiment 9 of the present invention.
  • 10C is a schematic view showing the bottom of the cavity of Embodiment 9 of the filter of the present invention.
  • FIG. 11A is a schematic structural diagram of Embodiment 10 of a filter according to the present invention.
  • 11B is a schematic view of the bottom of the cavity of the tenth embodiment of the filter of the present invention.
  • the filter of the embodiment may adopt a cavity structure, including: a cover 22, a cavity 24, a self-locking tuning screw 21, and a self-locking Fixing device 25 and resonant rod 23.
  • the cavity 24 is open upward, the cover 22 is fixedly closed on the opening of the cavity 24, and the self-locking tuning screw 21 is fixed under the cover 22 by the self-locking fixing device 25, and the self-locking tuning screw 21 is rotated up and down to realize adjustment.
  • the function of the frequency is that the cavity 24 is a cavity formed by a die-casting process or a cavity formed by a machining process, and the resonant rod 23 is bonded to the bottom of the cavity 24 by soldering or conductive adhesive to realize the resonant rod 23 and the cavity. Continuous contact of body 24.
  • the filter of the present embodiment improves the connection manner of the resonant rod 23 and the cavity 24 compared with the prior art filter shown in FIG. 1.
  • the resonant rod 23 is a metal independent of the cavity 24.
  • the resonant rod is bonded to the bottom of the cavity 24 by soldering or conductive adhesive.
  • soldering or conductive adhesive Such a connection realizes reliable and continuous connection of the resonant rod 23 and the cavity 24, so that the intermodulation performance of the filter is greatly improved, and the resonant rod 23 is independent of the cavity 24, and is connected by solder or conductive glue, and the filter cavity can be made deeper due to the simple process.
  • the mold of the cavity 24 can be formed by a machining process in addition to the die casting process, and the cavity 24 does not need to be considered to be embedded in the resonant rod 23, so that it is not necessary to specialize.
  • the door is reserved for the resonant rod 23, which simplifies the process and is convenient and quick to process, and greatly optimizes the communication index of the cavity filter.
  • the resonant rod 23 can be made of a metal material having a wall thickness of 0.3 mm or more.
  • the solder or conductive paste filled between the resonant rod 23 and the cavity 24 has a melting point of less than 260 degrees Celsius.
  • FIG. 3 is a schematic structural view of a filter embodiment 2 of the present invention.
  • the filter of the embodiment is based on the filter structure shown in FIG. 2.
  • the self-locking fixture 25 may be riveted to
  • the stud 251 of the lower surface of the cover plate 22 has a hollow structure, the inner side wall of the stud 251 has an internal thread (not shown), and the outer side wall of the self-locking tuning screw 21 has an external thread (Fig.
  • the self-locking tuning screw 21 is fixed under the cover plate 22 by the cooperation of the external thread and the internal thread of the stud 251, and the self-locking tuning screw 21 is rotated up and down along the thread to realize the function of adjusting the frequency;
  • the lock tuning screw 21 extends down into the interior of the resonant rod 23 to the junction of the resonant rod 23 and the bottom of the cavity 24 to increase the up and down adjustment range of the self-locking tuning screw 21.
  • the self-locking tuning screw 21 is movably connected with the stud 251 riveted to the lower surface of the cover plate 22 in a threaded manner, and the self-locking tuning screw 21 can be screwed up or down along the thread.
  • the upper and lower adjustment range of the self-locking tuning screw 21 may be upward at the upper end thereof to reach the cover plate 22, and the downward end may be a lower end of the resonance rod 23 reaching the junction of the resonance rod 23 and the bottom of the cavity 24, so that In the case where the filter cavity depth is small, the range of up and down movement of the self-locking tuning screw 21 can be increased as much as possible, thereby achieving the purpose of increasing the adjustment margin and power capacity of the filter.
  • the top end of the side wall of the resonant rod 23 may be an outward flanged structure, because the frequency of the filter cavity is increased as the depth of the filter cavity is reduced, in order to reduce the frequency to the required frequency band, usually
  • the resonant rod 23 is an independent metal resonant rod in the embodiment.
  • the resonant structure of the resonant rod 23 solves the limitation of the structural design of the resonant rod and reduces the frequency of the filter.
  • the filter reduces the depth of the cavity to achieve miniaturization of the filter.
  • the top end of the side wall of the resonant rod 23 may not be turned outward.
  • a boss may be disposed at the bottom of the cavity 24, and the resonant rod 23 is bonded to the land area by soldering or conductive adhesive.
  • the boss can be machined due to its small area, and the surface is smooth and flat, which is convenient for solder. Welding or conductive adhesive bonding.
  • connection mode of the resonant rod and the cavity in the structure with the boss at the bottom of the cavity are used to describe in detail.
  • FIG. 4A is a schematic structural view of a third embodiment of a filter according to the present invention
  • FIG. 4B is a schematic diagram of a bottom portion of a cavity according to a third embodiment of the filter of the present invention.
  • FIG. 4A and FIG. 4B are combined.
  • the filter of the embodiment may include: a cover plate. 32.
  • the cavity 34 the self-locking tuning screw 31, the stud 35 and the resonant rod 33.
  • the cavity 34 is open upward, the cover 32 is fixedly closed on the opening of the cavity 34, the stud 35 is riveted to the lower surface of the cover 32, the stud 35 is a hollow structure, and the inner side wall of the stud 35 is internally threaded.
  • the outer side wall of the self-locking tuning screw 31 has an external thread.
  • the self-locking tuning screw 31 is fixed to the lower side of the cover plate 32 by the cooperation of the external thread and the internal thread of the stud 35, and the self-locking tuning screw 31 is rotated up and down to realize the adjustment.
  • the cavity 34 is a cavity formed by a die-casting process or a cavity formed by a machining process, and a mechanically formed boss 341 is disposed at the bottom thereof, and the side wall of the resonant rod 33 has a straight cylindrical structure with a top end outward.
  • the bottom of the resonant rod 33 is a circular platform 331 which is bonded to the region of the boss 341 by soldering or conductive adhesive.
  • solder or conductive paste is filled between the bottom circular platform 331 of the resonant rod 33 and the boss 341 of the cavity 34, and the resonant rod 33 and the cavity 34 are fixed by soldering or bonding. Connected together, the self-locking tuning screw 31 goes down into the interior of the resonant rod 33 to the junction of the resonant rod 33 and the bottom of the cavity 34.
  • FIG. 5A is a schematic structural view of a fourth embodiment of a filter according to the present invention
  • FIG. 5B is a schematic diagram of a bottom portion of a cavity according to a fourth embodiment of the filter of the present invention.
  • FIG. 5A and FIG. 5B are combined, and the filter of the embodiment may include: a cover plate. 42.
  • a cavity 44 a self-locking tuning screw 41, a stud 45, and a resonant rod 43.
  • the cavity 44 is open upward, the cover 42 is fixedly closed on the opening of the cavity 44, the stud 45 is riveted to the lower surface of the cover 42 , the stud 45 is hollow, and the inner side wall of the stud 45 is internally threaded.
  • the outer side wall of the self-locking tuning screw 41 has an external thread.
  • the self-locking tuning screw 41 is fixed to the lower side of the cover 42 by the cooperation of the external thread and the internal thread of the stud 45, and the self-locking tuning screw 41 is rotated up and down to realize the adjustment.
  • the cavity 44 is a cavity formed by a die casting process or a cavity formed by a machining process.
  • the bottom of the resonance rod 43 is provided with a machined projection 441.
  • the side wall of the resonance rod 43 has a straight cylindrical structure, the top end of which is turned outward, and the bottom of the resonance rod 43 is an annular platform 431 which is hollowed out in the middle, and the boss 441
  • the card is snapped into the hollow portion of the annular platform 431 to fix the position of the resonant rod 43, and the circular platform 431 is bonded to the surrounding area of the boss 441 by soldering or conductive adhesive.
  • the boss 441 passes through the hollow portion of the circular platform 431 and is engaged in the hollow portion of the circular platform 431 to fix the position of the resonant rod 43 at the bottom of the resonant rod 43.
  • the soldering or conductive paste is filled between the shaped platform 431 and the surrounding area of the boss 441 of the cavity 44, and the resonant rod 43 is fixedly coupled to the cavity 44 by soldering or bonding, and the self-locking tuning screw 41 is downwardly connected.
  • Inside the resonant rod 43 is reached to the junction of the resonant rod 43 and the bottom of the cavity 44.
  • the filter structure of the embodiment can increase the range of the up-and-down movement of the self-locking tuning screw 41 to achieve the purpose of increasing the adjustment margin and power capacity of the filter; achieving continuous contact between the resonant rod 43 and the cavity 44, so that the filter The intermodulation performance is improved; the boss 441 is engaged with the circular platform 431 to fix the position of the resonant rod 43; the mold structure of the cavity 44 is simplified. It is a filter structure that is very suitable for reducing the filter volume.
  • FIG. 6A is a schematic structural view of a fifth embodiment of a filter according to the present invention
  • FIG. 6B is a schematic diagram of a bottom portion of a cavity according to a fifth embodiment of the filter of the present invention.
  • FIG. 6A and FIG. 6B are combined, and the filter of the embodiment is shown in FIG. 5A and FIG.
  • an annular groove 442 is formed on the boss 441.
  • the inner diameter of the annular groove 442 is smaller than the inner diameter of the circular ring platform 431, and the outer diameter of the annular groove 442 is larger than the circular ring platform 431.
  • the outer diameter of the annular platform 431 is bonded to the annular groove 442 by soldering or conductive adhesive.
  • annular groove 442 is disposed on the boss at the bottom of the cavity 44.
  • the inner diameter, the outer diameter and the position of the annular groove 442 can accommodate the circular platform 431 of the lower resonance rod 43.
  • the shaped platform 431 is bonded to the annular groove 442 by soldering or conductive adhesive, and the fixed resonant rod 43 and the cavity 44 are well fixed to be in continuous contact. It is a filter structure that is very suitable for reducing the filter volume.
  • FIG. 7A is a schematic structural view of a sixth embodiment of a filter according to the present invention
  • FIG. 7B is a schematic diagram of a bottom portion of a cavity of the sixth embodiment of the filter according to the present invention.
  • FIG. 7A and FIG. 7B are combined, and the filter of the embodiment may include: a cover. 52.
  • the cavity 54 the self-locking tuning screw 51, the stud 55 and the resonant rod 53.
  • the cavity 54 is open upward, the cover 52 is fixedly closed on the opening of the cavity 54, the stud 55 is riveted to the lower surface of the cover 52, the stud 55 is hollow, and the inner side wall of the stud 55 is internally threaded.
  • Self-locking tuning The outer side wall of the screw 51 has an external thread.
  • the self-locking tuning screw 51 is fixed to the lower side of the cover 52 by the cooperation of the external thread and the internal thread of the stud 55, and the self-locking tuning screw 51 is rotated up and down to realize the frequency adjustment function.
  • the cavity 54 is a cavity formed by a die-casting process or a cavity formed by a machining process, and a mechanically processed two-stage boss is disposed at the bottom thereof, and the first-stage boss 541a of the two-stage boss is located at two stages.
  • the area of the first stage boss 541a is smaller than the area of the second stage boss 541b, and the side wall of the resonant rod 53 is a straight cylindrical structure, the top end of which is turned outward, and the resonance
  • the bottom of the rod 53 is an intermediate hollow circular platform 531.
  • the first stage boss 541a is snapped into the hollow portion of the circular platform 531 to fix the position of the resonant rod 53, and the circular platform 531 is soldered or The conductive paste is bonded in the region of the second stage boss 541b.
  • the first stage boss 541a passes through the hollow portion of the circular platform 531, and is engaged in the hollow portion of the circular platform 531 to fix the position of the resonant rod 53 at the resonant rod 53.
  • the bottom annular platform 531 and the second stage boss 541b of the cavity 54 are filled with solder or conductive paste, and the resonant rod 53 and the cavity 54 are fixedly connected by welding or bonding, and the self-locking tuning screw is fixed. 51 goes deeper into the inside of the resonance rod 53 to reach the junction of the resonance rod 53 and the bottom of the cavity 54.
  • the filter structure of the embodiment can increase the range of up and down movement of the self-locking tuning screw 51, thereby increasing the adjustment margin and power capacity of the filter; achieving continuous contact between the resonant rod 53 and the cavity 54, and making the filter
  • the intermodulation performance is improved; the first stage boss 541a is engaged with the circular platform 531 to fix the position of the resonant rod 53; the mold structure of the cavity 54 is simplified. It is a filter structure that is very suitable for reducing the filter volume.
  • FIG. 8A is a schematic structural view of a seventh embodiment of a filter according to the present invention
  • FIG. 8B is a schematic diagram of a bottom portion of a cavity of a seventh embodiment of the filter according to the present invention.
  • FIG. 8A and FIG. 8B are combined, and the filter of the embodiment is shown in FIG. 7A and FIG.
  • a high-weld boss 542 is disposed on the sidewall of the first-stage boss 541a, and the first-stage boss 541a is engaged with the hollow portion of the circular platform 531.
  • the annular platform 531 is stuck on the high-weld boss 542 so that there is a gap between the lower surface of the circular platform 531 and the surface of the second stage boss 541b.
  • the annular platform 531 is bonded to the region of the second stage boss 541b by soldering or conductive adhesive to fill the gap of the solder or the conductive paste.
  • a high-weld boss 542 is disposed on the sidewall of the first stage boss 541a, and the circular platform 531 is stuck on the high-weld boss 542 to raise the circular platform 531. Position so that A gap for filling the solder or the conductive paste is left between the lower surface of the annular platform 531 and the surface of the second stage boss 541b, by which sufficient solder or conductive paste can be filled.
  • the filter structure of this embodiment is the same as the structure shown in Figs. 7A and 7B, and is a filter structure which is very suitable for reducing the filter volume.
  • annular groove may be disposed at the bottom of the cavity 24, and the resonant rod 23 is bonded to the annular groove by soldering or conductive adhesive.
  • the annular groove can be formed by machining, and the surface is smooth and flat, which is convenient for soldering or conductive adhesive bonding.
  • connection mode of the resonant rod and the cavity in the structure with the annular groove at the bottom of the cavity are used to describe in detail.
  • FIG. 9A is a schematic structural view of a filter embodiment 8 of the present invention
  • FIG. 9B is a schematic diagram of a bottom portion of a cavity according to Embodiment 8 of the filter of the present invention.
  • FIG. 9A and FIG. 9B are combined, and the filter of the embodiment may include: a cover plate. 62.
  • the cavity 64 the self-locking tuning screw 61, the stud 65 and the resonant rod 63.
  • the cavity 64 is open upward, the cover 62 is fixedly closed on the opening of the cavity 64, the stud 65 is riveted to the lower surface of the cover plate 62, the stud 65 is hollow, and the inner side wall of the stud 65 is internally threaded.
  • the outer side wall of the self-locking tuning screw 61 has an external thread.
  • the self-locking tuning screw 61 is fixed to the lower side of the cover plate 62 by the cooperation of the external thread and the internal thread of the stud 65, and the self-locking tuning screw 61 is rotated up and down to realize the adjustment. The role of frequency.
  • the cavity 64 is a cavity formed by a die-casting process or a cavity formed by a machining process, and an annular groove 641 is disposed at a bottom thereof, and a side wall of the resonant rod 63 has a straight cylindrical structure, and a top end thereof is turned outward, and the resonance rod 63
  • the bottom of the bottom is an annular hollow platform 631 having an inner diameter smaller than the inner diameter of the annular platform 631, the outer diameter of the annular groove 641 is larger than the outer diameter of the circular platform 631, and the annular platform 631 is soldered. Or a conductive paste is bonded in the annular groove 641.
  • annular groove 641 is disposed on the boss at the bottom of the cavity 64.
  • the inner diameter, the outer diameter and the position of the annular groove 641 can accommodate the circular platform 631 of the lower resonant rod 63.
  • the shaped platform 631 is bonded in the annular groove 641 by soldering or conductive adhesive, and the fixed resonant rod 63 and the cavity 64 are well fixed to be in continuous contact. It is a filter structure that is very suitable for reducing the filter volume.
  • FIG. 10A is a schematic structural view of a filter body according to Embodiment 9 of the present invention
  • FIG. 10B is a schematic diagram of a bottom portion of a cavity of Embodiment 9 of the filter of the present invention
  • FIG. 10C is a bottom view of a cavity of Embodiment 9 of the filter of the present invention.
  • FIG. 10A, FIG. 10B and FIG. 10C are combined.
  • the filter of the present embodiment is further provided on the outer side wall of the annular groove 641 on the basis of the filter structure shown in FIGS. 9A and 9B.
  • a high-weld boss 642 is attached to the high-weld boss 642 such that a gap between the lower surface of the annular platform 631 and the bottom of the annular groove 641 is filled with solder or conductive paste.
  • the slit, annular platform 631 is bonded in the annular groove 641 by soldering or conductive adhesive.
  • the filter of this embodiment is provided with a high-weld boss 642 on the outer side wall of the annular groove 641.
  • the circular ring platform 631 is stuck on the high-weld boss 642 to raise the position of the circular platform 631.
  • a gap for filling the solder or the conductive paste is left between the lower surface of the annular platform 631 and the bottom surface of the annular groove 641, and the gap can be filled with sufficient solder or conductive paste.
  • the filter structure of this embodiment is the same as the structure shown in Figs. 9A and 9B, and is a filter structure which is very suitable for reducing the filter volume.
  • FIG. 11A is a schematic structural view of a tenth embodiment of a filter according to the present invention
  • FIG. 11B is a schematic diagram of a bottom portion of a cavity according to a tenth embodiment of the filter according to the present invention.
  • FIG. 11A and FIG. 11B are combined, and the filter of the embodiment may include: a cover plate. 72.
  • a cavity 74 a self-locking tuning screw 71, a stud 75, and a resonant rod 73.
  • the cavity 74 is open upward, the cover plate 72 is fixedly closed on the opening of the cavity 74, the stud 75 is riveted to the lower surface of the cover plate 72, the stud 75 is hollow, and the inner side wall of the stud 75 is internally threaded.
  • the outer side wall of the self-locking tuning screw 71 has an external thread.
  • the self-locking tuning screw 71 is fixed to the lower side of the cover plate 72 by the cooperation of the external thread and the internal thread of the stud 75, and the self-locking tuning screw 71 is rotated up and down to realize the adjustment.
  • the cavity 74 is a cavity formed by a die-casting process or a cavity formed by a machining process, and a mechanically processed two-stage boss is arranged at the bottom thereof, and the first-stage boss 741a of the two-stage boss is located at two stages.
  • the area of the first stage boss 741a is smaller than the area of the second stage boss 741b, and the side wall of the resonance rod 73 is subjected to intermediate bending forming processing to form a two-stage straight type structure.
  • the inner diameter of the upper straight tube 732a of the two-stage straight type structure is larger than the inner diameter of the lower straight tube 732b of the two-stage straight type structure, the top end of the upper straight tube 732a is outwardly turned, the resonance rod 73 is opened downward, and the first stage boss 741a is coupled to the two sides.
  • the bottom of the lower straight cylinder 732b of the two-stage straight type structure is bonded to the second stage boss 741b by soldering or conductive adhesive.
  • the resonance rod 73 is subjected to a bending forming process to form a structure in which the inner diameter of the upper straight cylinder 732a is larger than the inner diameter of the lower straight cylinder 732b of the two-stage straight type structure, and the lower portion of the resonance rod 73
  • the ends are all hollowed out, without the bottom, the first stage boss 741a is snapped into the lower straight tube 732b of the two-stage straight type structure, and the bottom of the lower straight tube 732b of the two-stage straight type structure is bonded to the second stage by soldering or conductive adhesive.
  • soldering or conductive adhesive Within the 741b area.
  • the filter structure of the embodiment is the most reliable structure, and the range of up and down movement of the self-locking tuning screw 51 can be increased to achieve the purpose of increasing the adjustment margin and power capacity of the filter; and the resonant rod 53 and the cavity 54 are realized.
  • the continuous contact improves the intermodulation performance of the filter; the mold structure of the cavity 54 is simplified. It is a filter structure that is very suitable for reducing the filter volume.
  • bosses or the annular grooves at the bottom of the filter cavity shown in FIG. 4A to FIG. 11B may be other shapes, which are not specifically limited in the embodiment of the present invention.
  • the aforementioned program can be stored in a computer readable storage medium.
  • the program when executed, performs the steps including the foregoing method embodiments; and the foregoing storage medium includes various media that can store program codes, such as a ROM, a RAM, a magnetic disk, or an optical disk.

Abstract

The embodiments of the present invention disclose a filter. The filter of the present invention comprises: a cover panel and a cavity, said cavity opening upward, said cover panel fixedly covering the opening of said cavity, a self-locking tuning screw being fixed beneath said cover panel by means of a self-locking fixture, said self-locking tuning screw rotating to move up and down to adjust frequency, said cavity being a cavity formed via a die-casting process or a cavity formed via a machining process, a resonating bar being soldered by means of solder or bonded by means of conductive adhesive bonding to the bottom of the cavity, enabling said resonating bar to make continuous contact with said cavity. The embodiments of the present invention simplify the process, achieving a reliable and continuous connection between the resonating bar and the cavity, increasing the power capacity and tuning range of the filter, optimizing the communication indices of cavity filters.

Description

滤波器filter
本申请要求于2013年11月25日提交中国专利局、申请号为201320756400.6、发明名称为“滤波器”的中国专利申请的优先权,全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 20132075640, filed on Nov. 25, 2013, which is hereby incorporated by reference.
技术领域Technical field
本发明实施例涉及通信技术,尤其涉及一种滤波器。Embodiments of the present invention relate to communication technologies, and in particular, to a filter.
背景技术Background technique
在日益竞争激烈的市场中,对于滤波器的小型化、轻量化需求越来越强烈,其中,为了减小滤波器的体积,一种有效的方式是把滤波器的腔深做小。In the increasingly competitive market, the demand for miniaturization and light weight of filters is becoming more and more intense. Among them, in order to reduce the volume of the filter, an effective way is to make the cavity depth of the filter small.
图1为现有技术的滤波器结构示意图,如图1所示,滤波器采用单个腔体结构,腔深做小,调谐螺杆11通过螺母15固定在盖板12上,将谐振杆13作为镶件置入腔体14的压铸模具内,然后铸入高温金属液体,随着高温金属液体的冷却凝固,谐振杆13便与腔体14结合在一起,实现谐振杆13的固定。图1所示的滤波器结构在滤波器的腔深做小的基础上,可以增大调谐螺杆11上下移动的范围,从而改善了滤波器的调谐余量,也避免了打火现象的发生。但是,这种滤波器的谐振杆13只能通过压铸工艺来实现与腔体14的固定连接,限制了滤波器腔深做小的程度,而且谐振杆13作为镶件置入腔体14的压铸模具内,工艺复杂,影响腔体滤波器的通信指标。1 is a schematic structural view of a prior art filter. As shown in FIG. 1, the filter adopts a single cavity structure, and the cavity depth is small. The tuning screw 11 is fixed on the cover 12 by a nut 15, and the resonant rod 13 is mounted. The piece is placed in the die-casting mold of the cavity 14, and then cast into a high-temperature metal liquid. As the high-temperature metal liquid cools and solidifies, the resonance rod 13 is combined with the cavity 14 to realize the fixing of the resonance rod 13. The filter structure shown in FIG. 1 can increase the range in which the tuning screw 11 moves up and down on the basis of the small cavity depth of the filter, thereby improving the tuning margin of the filter and avoiding the occurrence of sparking. However, the resonant rod 13 of such a filter can only achieve a fixed connection with the cavity 14 by a die-casting process, limiting the extent to which the filter cavity is deep, and the resonant rod 13 is inserted into the cavity 14 as an insert. In the mold, the process is complex, affecting the communication indicators of the cavity filter.
发明内容Summary of the invention
本发明实施例提供一种滤波器,可以简化工艺,实现谐振杆与腔体的可靠且连续性连接,增大滤波器的功率容量和调谐余量,优化了腔体滤波器的通信指标。The embodiment of the invention provides a filter, which can simplify the process, realize reliable and continuous connection of the resonant rod and the cavity, increase the power capacity and tuning margin of the filter, and optimize the communication index of the cavity filter.
第一方面,本发明实施例提供一种滤波器,包括:盖板和腔体,所述腔体向上开口,所述盖板固定盖合在所述腔体的开口上,一自锁调谐螺杆通过自锁固定装置固定在所述盖板的下方,所述自锁调谐螺杆上下旋动以实现调 节频率的作用,所述腔体为经过压铸工艺形成的腔体或经过机械加工工艺形成的腔体,一谐振杆通过焊料焊接或导电胶粘接在所述腔体的底部,以实现所述谐振杆与所述腔体的连续性接触。In a first aspect, an embodiment of the present invention provides a filter, including: a cover plate and a cavity, the cavity is open upward, the cover plate is fixedly closed on the opening of the cavity, and a self-locking tuning screw Fixed under the cover plate by a self-locking fixing device, the self-locking tuning screw is rotated up and down to realize adjustment The effect of the pitch frequency is that the cavity is a cavity formed by a die-casting process or a cavity formed by a machining process, and a resonant rod is bonded to the bottom of the cavity by soldering or conductive adhesive to achieve the The resonant rod is in continuous contact with the cavity.
结合第一方面,在第一方面的第一种可能的实现方式中,所述自锁固定装置为铆接于所述盖板的下表面的螺柱,所述螺柱为中空结构,所述螺柱的内侧壁上有内螺纹;所述自锁调谐螺杆的外侧壁上有外螺纹,所述自锁调谐螺杆通过所述外螺纹与所述螺柱的内螺纹的配合固定于所述盖板的下方,所述自锁调谐螺杆通过沿螺纹上下旋动以实现调节频率的作用;所述自锁调谐螺杆向下深入所述谐振杆内部到达所述谐振杆与所述腔体的底部的结合处,以增大所述自锁调谐螺杆的上下调节范围。In conjunction with the first aspect, in a first possible implementation manner of the first aspect, the self-locking fixing device is a stud riveted to a lower surface of the cover plate, the stud is a hollow structure, the screw The inner side wall of the column has an internal thread; the outer side wall of the self-locking tuning screw has an external thread, and the self-locking tuning screw is fixed to the cover by the cooperation of the external thread and the internal thread of the stud Bottom, the self-locking tuning screw achieves the effect of adjusting the frequency by rotating up and down along the thread; the self-locking tuning screw extends down into the interior of the resonant rod to reach the combination of the resonant rod and the bottom of the cavity At the point to increase the upper and lower adjustment range of the self-locking tuning screw.
结合第一方面或第一方面的第一种可能的实现方式,在第一方面的第二种可能的实现方式中,所述谐振杆的侧壁的顶端为向外翻边结构。In conjunction with the first aspect or the first possible implementation of the first aspect, in a second possible implementation of the first aspect, the top end of the side wall of the resonant rod is an outward flanged structure.
结合第一方面、第一方面的第一种至第二种中任一种可能的实现方式,在第一方面的第三种可能的实现方式中,所述腔体的底部设有一凸台,所述谐振杆通过焊料焊接或导电胶粘接在所述凸台区域内。In conjunction with the first aspect, the first possible implementation of the first aspect to the second aspect, in a third possible implementation manner of the first aspect, the bottom of the cavity is provided with a boss. The resonant rod is bonded in the land area by soldering or conductive adhesive.
结合第一方面的第三种可能的实现方式,在第一方面的第四种可能的实现方式中,所述腔体的底部设有一经机械加工而成的凸台,所述谐振杆的侧壁为直筒型结构,所述谐振杆的底部为圆形平台,所述圆形平台通过焊料焊接或导电胶粘接在所述凸台区域内。In conjunction with the third possible implementation of the first aspect, in a fourth possible implementation of the first aspect, the bottom of the cavity is provided with a machined boss, the side of the resonant rod The wall has a straight cylindrical structure, and the bottom of the resonant rod is a circular platform, and the circular platform is bonded in the region of the boss by soldering or conductive adhesive.
结合第一方面的第三种可能的实现方式,在第一方面的第五种可能的实现方式中,所述腔体的底部设有一经机械加工而成的凸台,所述谐振杆的侧壁为直筒型结构,所述谐振杆的底部为中间镂空的圆环形平台,所述凸台卡接在所述圆环形平台的镂空部分内,以固定所述谐振杆的位置,所述圆环形平台通过焊料焊接或导电胶粘接在所述凸台的周围区域内。In conjunction with the third possible implementation of the first aspect, in a fifth possible implementation manner of the first aspect, the bottom of the cavity is provided with a machined boss, the side of the resonant rod The wall has a straight cylindrical structure, the bottom of the resonant rod is an annular hollow platform in the middle, the boss is snapped into the hollow portion of the circular platform to fix the position of the resonant rod, The annular platform is bonded to the surrounding area of the boss by soldering or conductive bonding.
结合第一方面的第五种可能的实现方式,在第一方面的第六种可能的实现方式中,所述凸台上设有一环形槽,所述环形槽的内径小于所述圆环形平台的内径,所述环形槽的外径大于所述圆环形平台的外径,所述圆环形平台通过焊料焊接或导电胶粘接在所述环形槽内。In conjunction with the fifth possible implementation of the first aspect, in a sixth possible implementation manner of the first aspect, the boss is provided with an annular groove, the inner diameter of the annular groove is smaller than the circular platform The inner diameter of the annular groove is larger than the outer diameter of the annular platform, and the annular platform is bonded in the annular groove by soldering or conductive adhesive.
结合第一方面的第三种可能的实现方式,在第一方面的第七种可能的实 现方式中,所述腔体的底部设有一经机械加工而成的两级凸台,所述两级凸台的第一级凸台位于所述两级凸台的第二级凸台的上方,且所述第一级凸台的面积小于所述第二级凸台的面积,所述谐振杆的侧壁为直筒型结构,所述谐振杆的底部为中间镂空的圆环形平台,所述第一级凸台卡接在所述圆环形平台的镂空部分内,以固定所述谐振杆的位置,所述圆环形平台通过焊料焊接或导电胶粘接在所述第二级凸台区域内。In conjunction with the third possible implementation of the first aspect, the seventh possible implementation in the first aspect In the present embodiment, the bottom of the cavity is provided with a machined two-stage boss, and the first stage boss of the two-stage boss is located above the second stage boss of the two-stage boss And the area of the first-stage boss is smaller than the area of the second-stage boss, the side wall of the resonant rod is a straight-tube structure, and the bottom of the resonant rod is an annular platform with a hollow in the middle. The first stage boss is snapped into the hollow portion of the circular platform to fix the position of the resonant rod, and the circular platform is bonded to the second level by soldering or conductive adhesive Within the Taiwan area.
结合第一方面的第七种可能的实现方式,在第一方面的第八种可能的实现方式中,所述第一级凸台的侧壁上设有一高焊缝凸台,所述第一级凸台卡接在所述圆环形平台的镂空部分内,以固定所述谐振杆的位置,所述圆环形平台卡在所述高焊缝凸台上,以使所述圆环形平台的下表面与所述第二级凸台的表面之间留有一条用于填充焊料或导电胶的缝隙,所述圆环形平台通过焊料焊接或导电胶粘接在所述第二级凸台区域内。In conjunction with the seventh possible implementation of the first aspect, in an eighth possible implementation manner of the first aspect, a high-weld boss is disposed on a sidewall of the first-stage boss, the first a stage boss is snapped into the hollow portion of the annular platform to fix the position of the resonant rod, the annular platform being stuck on the high weld boss to make the ring A gap for filling the solder or the conductive paste is left between the lower surface of the platform and the surface of the second stage boss, and the circular platform is bonded to the second level by soldering or conductive adhesive Within the Taiwan area.
结合第一方面的第三种可能的实现方式,在第一方面的第九种可能的实现方式中,所述腔体的底部设有一经机械加工而成的两级凸台,所述两级凸台的第一级凸台位于所述两级凸台的第二级凸台的上方,且所述第一级凸台的面积小于所述第二级凸台的面积,所述谐振杆的侧壁经过中间折弯成型处理形成两级直筒型结构,所述两级直筒型结构的上部直筒的内径大于所述两级直筒型结构的下部直筒的内径,所述谐振杆向下开口,所述第一级凸台卡接所述两级直筒型结构的下部直筒内,所述两级直筒型结构的下部直筒的底部通过焊料焊接或导电胶粘接在所述第二级凸台区域内。In conjunction with the third possible implementation of the first aspect, in a ninth possible implementation manner of the first aspect, the bottom of the cavity is provided with a machined two-stage boss, the two stages a first stage boss of the boss is located above the second stage boss of the two stage boss, and an area of the first stage boss is smaller than an area of the second stage boss, the resonant rod The sidewall is subjected to an intermediate bending forming process to form a two-stage straight tubular structure, the inner diameter of the upper straight cylinder of the two-stage straight tubular structure is larger than the inner diameter of the lower straight cylinder of the two-stage straight tubular structure, and the resonant rod is opened downward. The first stage boss is engaged in the lower straight tube of the two-stage straight type structure, and the bottom of the lower straight tube of the two-stage straight type structure is bonded to the second stage boss area by soldering or conductive adhesive .
结合第一方面、第一方面的第一种至第二种中任一种可能的实现方式,在第一方面的第十种可能的实现方式中,所述腔体的底部设有一环形槽,所述谐振杆通过焊料焊接或导电胶粘接在所述环形槽内。In conjunction with the first aspect, the first implementation of the first aspect to the second aspect, in a tenth possible implementation manner of the first aspect, the bottom of the cavity is provided with an annular groove. The resonant rod is bonded in the annular groove by soldering or conductive adhesive.
结合第一方面的第十种可能的实现方式,在第一方面的第十一种可能的实现方式中,所述腔体的底部设有一环形槽,所述谐振杆的侧壁为直筒型结构,所述谐振杆的底部为中间镂空的圆环形平台,所述环形槽的内径小于所述圆环形平台的内径,所述环形槽的外径大于所述圆环形平台的外径,所述圆环形平台通过焊料焊接或导电胶粘接在所述环形槽内。In conjunction with the tenth possible implementation of the first aspect, in an eleventh possible implementation manner of the first aspect, the bottom of the cavity is provided with an annular groove, and the side wall of the resonant rod is a straight tubular structure. The bottom of the resonant rod is an annular hollow platform in the middle, the inner diameter of the annular groove is smaller than the inner diameter of the circular platform, and the outer diameter of the annular groove is larger than the outer diameter of the circular platform. The annular platform is bonded in the annular groove by soldering or conductive adhesive.
结合第一方面的第十一种可能的实现方式,在第一方面的第十二种可能 的实现方式中,所述环形槽的外侧壁上内设有一高焊缝凸台,所述圆环形平台卡在所述高焊缝凸台上,以使所述圆环形平台的下表面与所述环形槽底部之间留有一条用于填充焊料或导电胶的缝隙,所述圆环形平台通过焊料焊接或导电胶粘接在所述环形槽内。In conjunction with the eleventh possible implementation of the first aspect, the twelfth possibility in the first aspect In an implementation manner, a high-weld boss is disposed on an outer sidewall of the annular groove, and the circular platform is stuck on the high-weld boss to make a lower surface of the circular platform A gap for filling the solder or the conductive paste is left between the bottom of the annular groove, and the annular platform is bonded in the annular groove by soldering or conductive adhesive.
结合第一方面、第一方面的第一种至第十二种中任一种可能的实现方式,在第一方面的第十三种可能的实现方式中,所述谐振杆的壁厚大于等于0.3毫米。With reference to the first aspect, the first to the twelfth possible implementation manner of the first aspect, in the thirteenth possible implementation manner of the first aspect, the wall thickness of the resonant rod is greater than or equal to 0.3 mm.
本发明实施例滤波器,改进了谐振杆与腔体的连接方式,将谐振杆的底部通过焊料焊接或导电胶粘接在腔体的底部,无需安装螺钉,且不占用滤波器竖直方向上的空间,增大滤波器的功率容量和调谐余量,高效省时,实现谐振杆与腔体的可靠且连续性连接,大大优化了腔体滤波器的通信指标。The filter of the embodiment of the invention improves the connection mode of the resonant rod and the cavity, and the bottom of the resonant rod is bonded to the bottom of the cavity by soldering or conductive adhesive, without installing screws, and does not occupy the vertical direction of the filter. The space increases the power capacity and tuning margin of the filter, saves time and time, realizes reliable and continuous connection of the resonant rod and the cavity, and greatly optimizes the communication index of the cavity filter.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief description of the drawings used in the embodiments or the prior art description will be briefly described below. Obviously, the drawings in the following description It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any inventive labor.
图1为现有技术的滤波器结构示意图;1 is a schematic structural view of a prior art filter;
图2为本发明滤波器实施例一的结构示意图;2 is a schematic structural view of a first embodiment of a filter according to the present invention;
图3为本发明滤波器实施例二的结构示意图;3 is a schematic structural diagram of a second embodiment of a filter according to the present invention;
图4A为本发明滤波器实施例三的结构示意图;4A is a schematic structural view of a third embodiment of a filter according to the present invention;
图4B为本发明滤波器实施例三的腔体底部示意图;4B is a schematic view of the bottom of the cavity of the third embodiment of the filter according to the present invention;
图5A为本发明滤波器实施例四的结构示意图;FIG. 5A is a schematic structural diagram of Embodiment 4 of a filter according to the present invention; FIG.
图5B为本发明滤波器实施例四的腔体底部示意图;5B is a schematic bottom view of a cavity of a fourth embodiment of the filter according to the present invention;
图6A为本发明滤波器实施例五的结构示意图;6A is a schematic structural diagram of Embodiment 5 of a filter according to the present invention;
图6B为本发明滤波器实施例五的腔体底部示意图;6B is a schematic bottom view of a cavity of a fifth embodiment of the filter according to the present invention;
图7A为本发明滤波器实施例六的结构示意图;7A is a schematic structural diagram of Embodiment 6 of a filter according to the present invention;
图7B为本发明滤波器实施例六的腔体底部示意图;7B is a schematic bottom view of a cavity of a sixth embodiment of the filter according to the present invention;
图8A为本发明滤波器实施例七的结构示意图; 8A is a schematic structural diagram of Embodiment 7 of a filter according to the present invention;
图8B为本发明滤波器实施例七的腔体底部示意图;8B is a schematic bottom view of a cavity of a seventh embodiment of the filter according to the present invention;
图9A为本发明滤波器实施例八的结构示意图;9A is a schematic structural diagram of Embodiment 8 of a filter according to the present invention;
图9B为本发明滤波器实施例八的腔体底部示意图;9B is a schematic bottom view of a cavity of the eighth embodiment of the filter of the present invention;
图10A为本发明滤波器实施例九的结构示意图;FIG. 10A is a schematic structural diagram of Embodiment 9 of a filter according to the present invention; FIG.
图10B为本发明滤波器实施例九的腔体底部示意图;10B is a schematic bottom view of a cavity of a filter embodiment 9 of the present invention;
图10C为本发明滤波器实施例九的腔体底部细节示意图;10C is a schematic view showing the bottom of the cavity of Embodiment 9 of the filter of the present invention;
图11A为本发明滤波器实施例十的结构示意图;11A is a schematic structural diagram of Embodiment 10 of a filter according to the present invention;
图11B为本发明滤波器实施例十的腔体底部示意图。11B is a schematic view of the bottom of the cavity of the tenth embodiment of the filter of the present invention.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. It is a partial embodiment of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
图2为本发明滤波器实施例一的结构示意图,如图2所示,本实施例的滤波器可以采用腔体结构,包括:盖板22、腔体24、自锁调谐螺杆21、自锁固定装置25以及谐振杆23。腔体24向上开口,盖板22固定盖合在腔体24的开口上,自锁调谐螺杆21通过自锁固定装置25固定在盖板22的下方,自锁调谐螺杆21上下旋动以实现调节频率的作用,腔体24为经过压铸工艺形成的腔体或经过机械加工工艺形成的腔体,谐振杆23通过焊料焊接或导电胶粘接在腔体24的底部,以实现谐振杆23与腔体24的连续性接触。2 is a schematic structural view of a first embodiment of a filter according to the present invention. As shown in FIG. 2, the filter of the embodiment may adopt a cavity structure, including: a cover 22, a cavity 24, a self-locking tuning screw 21, and a self-locking Fixing device 25 and resonant rod 23. The cavity 24 is open upward, the cover 22 is fixedly closed on the opening of the cavity 24, and the self-locking tuning screw 21 is fixed under the cover 22 by the self-locking fixing device 25, and the self-locking tuning screw 21 is rotated up and down to realize adjustment. The function of the frequency is that the cavity 24 is a cavity formed by a die-casting process or a cavity formed by a machining process, and the resonant rod 23 is bonded to the bottom of the cavity 24 by soldering or conductive adhesive to realize the resonant rod 23 and the cavity. Continuous contact of body 24.
本实施例的滤波器与图1所示的现有技术的滤波器相比,改进了谐振杆23与腔体24的连接方式,本实施例中,谐振杆23为独立于腔体24的金属谐振杆,通过焊料焊接或导电胶粘接在腔体24的底部,这样的连接方式实现谐振杆23与腔体24的可靠且连续性连接,使得滤波器的互调性能大大提升,而且谐振杆23与腔体24相互独立,以焊料或导电胶连接,由于工艺简单可以使滤波器腔深做的更小。腔体24的模具除了采用压铸工艺,还可以采用机械加工工艺成型,而且腔体24不用再考虑需要嵌入谐振杆23,也就不必再专 门为了谐振杆23预留嵌入口,简化了工艺,加工起来也方便快捷,大大优化了腔体滤波器的通信指标。The filter of the present embodiment improves the connection manner of the resonant rod 23 and the cavity 24 compared with the prior art filter shown in FIG. 1. In this embodiment, the resonant rod 23 is a metal independent of the cavity 24. The resonant rod is bonded to the bottom of the cavity 24 by soldering or conductive adhesive. Such a connection realizes reliable and continuous connection of the resonant rod 23 and the cavity 24, so that the intermodulation performance of the filter is greatly improved, and the resonant rod 23 is independent of the cavity 24, and is connected by solder or conductive glue, and the filter cavity can be made deeper due to the simple process. The mold of the cavity 24 can be formed by a machining process in addition to the die casting process, and the cavity 24 does not need to be considered to be embedded in the resonant rod 23, so that it is not necessary to specialize. The door is reserved for the resonant rod 23, which simplifies the process and is convenient and quick to process, and greatly optimizes the communication index of the cavity filter.
优选的,谐振杆23的可以选用壁厚大于等于0.3毫米的金属材质加工而成。Preferably, the resonant rod 23 can be made of a metal material having a wall thickness of 0.3 mm or more.
优选的,谐振杆23与腔体24之间填充的焊料或导电胶的熔点小于260摄氏度。Preferably, the solder or conductive paste filled between the resonant rod 23 and the cavity 24 has a melting point of less than 260 degrees Celsius.
图3为本发明滤波器实施例二的结构示意图,如图3所示,本实施例的滤波器在图2所示滤波器结构的基础上,进一步地,自锁固定装置25可以是铆接于盖板22的下表面的螺柱251,螺柱251为中空结构,螺柱251的内侧壁上有内螺纹(图中未示出);自锁调谐螺杆21的外侧壁上有外螺纹(图中未示出),自锁调谐螺杆21通过外螺纹与螺柱251的内螺纹的配合固定于盖板22的下方,自锁调谐螺杆21通过沿螺纹上下旋动以实现调节频率的作用;自锁调谐螺杆21向下深入谐振杆23内部到达谐振杆23与腔体24的底部的结合处,以增大自锁调谐螺杆21的上下调节范围。3 is a schematic structural view of a filter embodiment 2 of the present invention. As shown in FIG. 3, the filter of the embodiment is based on the filter structure shown in FIG. 2. Further, the self-locking fixture 25 may be riveted to The stud 251 of the lower surface of the cover plate 22 has a hollow structure, the inner side wall of the stud 251 has an internal thread (not shown), and the outer side wall of the self-locking tuning screw 21 has an external thread (Fig. The self-locking tuning screw 21 is fixed under the cover plate 22 by the cooperation of the external thread and the internal thread of the stud 251, and the self-locking tuning screw 21 is rotated up and down along the thread to realize the function of adjusting the frequency; The lock tuning screw 21 extends down into the interior of the resonant rod 23 to the junction of the resonant rod 23 and the bottom of the cavity 24 to increase the up and down adjustment range of the self-locking tuning screw 21.
本实施例的滤波器,将自锁调谐螺杆21与铆接于盖板22的下表面的螺柱251以螺纹配合的方式活动连接起来,自锁调谐螺杆21可以向上或向下沿螺纹旋动,其中,自锁调谐螺杆21的上下调节范围向上可以是其上端到达盖板22,向下可以是其下端深入谐振杆23内部到达谐振杆23与腔体24的底部的结合处,如此一来,在滤波器腔深做小的情况下,可以尽可能增大自锁调谐螺杆21上下活动范围,实现增加滤波器的调节余量和功率容量的目的。In the filter of the embodiment, the self-locking tuning screw 21 is movably connected with the stud 251 riveted to the lower surface of the cover plate 22 in a threaded manner, and the self-locking tuning screw 21 can be screwed up or down along the thread. Wherein, the upper and lower adjustment range of the self-locking tuning screw 21 may be upward at the upper end thereof to reach the cover plate 22, and the downward end may be a lower end of the resonance rod 23 reaching the junction of the resonance rod 23 and the bottom of the cavity 24, so that In the case where the filter cavity depth is small, the range of up and down movement of the self-locking tuning screw 21 can be increased as much as possible, thereby achieving the purpose of increasing the adjustment margin and power capacity of the filter.
如图3所示,谐振杆23的侧壁的顶端可以是向外翻边结构,这是由于滤波器腔深做小后,频率会随之提高,为了把频率降到所需要的频段,通常利用谐振杆翻边来实现降低频率,本实施例中谐振杆23是独立的金属谐振杆,通过谐振杆23的翻边结构解决了谐振杆的结构设计的局限性,降低滤波器的频率,达到滤波器减小腔深目的,来实现滤波器的小型化。可选的,谐振杆23的侧壁的顶端也可以不向外翻边。As shown in FIG. 3, the top end of the side wall of the resonant rod 23 may be an outward flanged structure, because the frequency of the filter cavity is increased as the depth of the filter cavity is reduced, in order to reduce the frequency to the required frequency band, usually The resonant rod 23 is an independent metal resonant rod in the embodiment. The resonant structure of the resonant rod 23 solves the limitation of the structural design of the resonant rod and reduces the frequency of the filter. The filter reduces the depth of the cavity to achieve miniaturization of the filter. Alternatively, the top end of the side wall of the resonant rod 23 may not be turned outward.
进一步的,作为一种可选的方案,图2所示的滤波器结构中可以在腔体24的底部设一凸台,将谐振杆23通过焊料焊接或导电胶粘接在凸台区域内,该凸台由于面积小可以是经过机械加工形成的,其表面光滑平整,方便焊料 焊接或导电胶粘接。Further, as an alternative, in the filter structure shown in FIG. 2, a boss may be disposed at the bottom of the cavity 24, and the resonant rod 23 is bonded to the land area by soldering or conductive adhesive. The boss can be machined due to its small area, and the surface is smooth and flat, which is convenient for solder. Welding or conductive adhesive bonding.
下面采用几个具体的实施例,详细说明腔体底部设有凸台的结构中,谐振杆与腔体的连接方式。In the following, several specific embodiments are used to describe in detail the connection mode of the resonant rod and the cavity in the structure with the boss at the bottom of the cavity.
图4A为本发明滤波器实施例三的结构示意图,图4B为本发明滤波器实施例三的腔体底部示意图,图4A和图4B结合起来看,本实施例的滤波器可以包括:盖板32、腔体34、自锁调谐螺杆31、螺柱35以及谐振杆33。腔体34向上开口,盖板32固定盖合在腔体34的开口上,螺柱35铆接于盖板32的下表面上,螺柱35为中空结构,螺柱35的内侧壁上有内螺纹,自锁调谐螺杆31的外侧壁上有外螺纹,自锁调谐螺杆31通过外螺纹与螺柱35的内螺纹的配合固定于盖板32的下方,自锁调谐螺杆31上下旋动以实现调节频率的作用。腔体34为经过压铸工艺形成的腔体或经过机械加工工艺形成的腔体,其底部设有一经机械加工而成的凸台341,谐振杆33的侧壁为直筒型结构,其顶端向外翻边,谐振杆33的底部为圆形平台331,圆形平台331通过焊料焊接或导电胶粘接在凸台341区域内。4A is a schematic structural view of a third embodiment of a filter according to the present invention, and FIG. 4B is a schematic diagram of a bottom portion of a cavity according to a third embodiment of the filter of the present invention. FIG. 4A and FIG. 4B are combined. The filter of the embodiment may include: a cover plate. 32. The cavity 34, the self-locking tuning screw 31, the stud 35 and the resonant rod 33. The cavity 34 is open upward, the cover 32 is fixedly closed on the opening of the cavity 34, the stud 35 is riveted to the lower surface of the cover 32, the stud 35 is a hollow structure, and the inner side wall of the stud 35 is internally threaded. The outer side wall of the self-locking tuning screw 31 has an external thread. The self-locking tuning screw 31 is fixed to the lower side of the cover plate 32 by the cooperation of the external thread and the internal thread of the stud 35, and the self-locking tuning screw 31 is rotated up and down to realize the adjustment. The role of frequency. The cavity 34 is a cavity formed by a die-casting process or a cavity formed by a machining process, and a mechanically formed boss 341 is disposed at the bottom thereof, and the side wall of the resonant rod 33 has a straight cylindrical structure with a top end outward. The bottom of the resonant rod 33 is a circular platform 331 which is bonded to the region of the boss 341 by soldering or conductive adhesive.
本实施例的滤波器,在谐振杆33的底部圆形平台331与腔体34的凸台341之间填充了焊料或导电胶,通过焊接或粘接的方法使谐振杆33与腔体34固定连接在一起,自锁调谐螺杆31向下深入谐振杆33内部到达谐振杆33与腔体34的底部的结合处。图4所示的滤波器结构可以使自锁调谐螺杆31上下活动的范围增加,达到增加滤波器的调节余量和功率容量的目的;实现谐振杆33与腔体34的连续性接触,使滤波器的互调性能提升;简化了腔体34的模具结构。是很适用于减小滤波器体积的滤波器结构。In the filter of this embodiment, solder or conductive paste is filled between the bottom circular platform 331 of the resonant rod 33 and the boss 341 of the cavity 34, and the resonant rod 33 and the cavity 34 are fixed by soldering or bonding. Connected together, the self-locking tuning screw 31 goes down into the interior of the resonant rod 33 to the junction of the resonant rod 33 and the bottom of the cavity 34. The filter structure shown in FIG. 4 can increase the range of up-and-down movement of the self-locking tuning screw 31 to achieve the purpose of increasing the adjustment margin and power capacity of the filter; achieving continuous contact between the resonant rod 33 and the cavity 34, so as to filter The intermodulation performance of the device is improved; the mold structure of the cavity 34 is simplified. It is a filter structure that is very suitable for reducing the filter volume.
图5A为本发明滤波器实施例四的结构示意图,图5B为本发明滤波器实施例四的腔体底部示意图,图5A和图5B结合起来看,本实施例的滤波器可以包括:盖板42、腔体44、自锁调谐螺杆41、螺柱45以及谐振杆43。腔体44向上开口,盖板42固定盖合在腔体44的开口上,螺柱45铆接于盖板42的下表面上,螺柱45为中空结构,螺柱45的内侧壁上有内螺纹,自锁调谐螺杆41的外侧壁上有外螺纹,自锁调谐螺杆41通过外螺纹与螺柱45的内螺纹的配合固定于盖板42的下方,自锁调谐螺杆41上下旋动以实现调节频率的作用。腔体44为经过压铸工艺形成的腔体或经过机械加工工艺形成的腔体, 其底部设有一经机械加工而成的凸台441,谐振杆43的侧壁为直筒型结构,其顶端向外翻边,谐振杆43的底部为中间镂空的圆环形平台431,凸台441卡接在圆环形平台431的镂空部分内,以固定谐振杆43的位置,圆环形平台431通过焊料焊接或导电胶粘接在凸台441的周围区域内。5A is a schematic structural view of a fourth embodiment of a filter according to the present invention, and FIG. 5B is a schematic diagram of a bottom portion of a cavity according to a fourth embodiment of the filter of the present invention. FIG. 5A and FIG. 5B are combined, and the filter of the embodiment may include: a cover plate. 42. A cavity 44, a self-locking tuning screw 41, a stud 45, and a resonant rod 43. The cavity 44 is open upward, the cover 42 is fixedly closed on the opening of the cavity 44, the stud 45 is riveted to the lower surface of the cover 42 , the stud 45 is hollow, and the inner side wall of the stud 45 is internally threaded. The outer side wall of the self-locking tuning screw 41 has an external thread. The self-locking tuning screw 41 is fixed to the lower side of the cover 42 by the cooperation of the external thread and the internal thread of the stud 45, and the self-locking tuning screw 41 is rotated up and down to realize the adjustment. The role of frequency. The cavity 44 is a cavity formed by a die casting process or a cavity formed by a machining process. The bottom of the resonance rod 43 is provided with a machined projection 441. The side wall of the resonance rod 43 has a straight cylindrical structure, the top end of which is turned outward, and the bottom of the resonance rod 43 is an annular platform 431 which is hollowed out in the middle, and the boss 441 The card is snapped into the hollow portion of the annular platform 431 to fix the position of the resonant rod 43, and the circular platform 431 is bonded to the surrounding area of the boss 441 by soldering or conductive adhesive.
本实施例的滤波器,凸台441穿过圆环形平台431的镂空部分,卡接在圆环形平台431的镂空部分内,以固定谐振杆43的位置,在谐振杆43的底部圆环形平台431与腔体44的凸台441的周围区域之间填充了焊料或导电胶,通过焊接或粘接的方法使谐振杆43与腔体44固定连接在一起,自锁调谐螺杆41向下深入谐振杆43内部到达谐振杆43与腔体44的底部的结合处。本实施例滤波器结构可以使自锁调谐螺杆41上下活动的范围增加,达到增加滤波器的调节余量和功率容量的目的;实现谐振杆43与腔体44的连续性接触,使滤波器的互调性能提升;凸台441与圆形平台431卡接固定谐振杆43的位置;简化了腔体44的模具结构。是很适用于减小滤波器体积的滤波器结构。In the filter of this embodiment, the boss 441 passes through the hollow portion of the circular platform 431 and is engaged in the hollow portion of the circular platform 431 to fix the position of the resonant rod 43 at the bottom of the resonant rod 43. The soldering or conductive paste is filled between the shaped platform 431 and the surrounding area of the boss 441 of the cavity 44, and the resonant rod 43 is fixedly coupled to the cavity 44 by soldering or bonding, and the self-locking tuning screw 41 is downwardly connected. Inside the resonant rod 43 is reached to the junction of the resonant rod 43 and the bottom of the cavity 44. The filter structure of the embodiment can increase the range of the up-and-down movement of the self-locking tuning screw 41 to achieve the purpose of increasing the adjustment margin and power capacity of the filter; achieving continuous contact between the resonant rod 43 and the cavity 44, so that the filter The intermodulation performance is improved; the boss 441 is engaged with the circular platform 431 to fix the position of the resonant rod 43; the mold structure of the cavity 44 is simplified. It is a filter structure that is very suitable for reducing the filter volume.
图6A为本发明滤波器实施例五的结构示意图,图6B为本发明滤波器实施例五的腔体底部示意图,图6A和图6B结合起来看,本实施例的滤波器在图5A和图5B所示滤波器结构的基础上,进一步地,在凸台441上设一环形槽442,环形槽442的内径小于圆环形平台431的内径,环形槽442的外径大于圆环形平台431的外径,圆环形平台431通过焊料焊接或导电胶粘接在环形槽442内。6A is a schematic structural view of a fifth embodiment of a filter according to the present invention, and FIG. 6B is a schematic diagram of a bottom portion of a cavity according to a fifth embodiment of the filter of the present invention. FIG. 6A and FIG. 6B are combined, and the filter of the embodiment is shown in FIG. 5A and FIG. Further, on the basis of the filter structure shown in FIG. 5B, an annular groove 442 is formed on the boss 441. The inner diameter of the annular groove 442 is smaller than the inner diameter of the circular ring platform 431, and the outer diameter of the annular groove 442 is larger than the circular ring platform 431. The outer diameter of the annular platform 431 is bonded to the annular groove 442 by soldering or conductive adhesive.
本实施例的滤波器,在腔体44底部的凸台上设置环形槽442,该环形槽442的内径、外径以及位置正好可以容纳下谐振杆43的圆环形平台431,将该圆环形平台431通过焊料焊接或导电胶粘接在环形槽442内,对于固定谐振杆43与腔体44起到很好的固定作用,使其连续性接触。是很适用于减小滤波器体积的滤波器结构。In the filter of this embodiment, an annular groove 442 is disposed on the boss at the bottom of the cavity 44. The inner diameter, the outer diameter and the position of the annular groove 442 can accommodate the circular platform 431 of the lower resonance rod 43. The shaped platform 431 is bonded to the annular groove 442 by soldering or conductive adhesive, and the fixed resonant rod 43 and the cavity 44 are well fixed to be in continuous contact. It is a filter structure that is very suitable for reducing the filter volume.
图7A为本发明滤波器实施例六的结构示意图,图7B为本发明滤波器实施例六的腔体底部示意图,图7A和图7B结合起来看,本实施例的滤波器可以包括:盖板52、腔体54、自锁调谐螺杆51、螺柱55以及谐振杆53。腔体54向上开口,盖板52固定盖合在腔体54的开口上,螺柱55铆接于盖板52的下表面上,螺柱55为中空结构,螺柱55的内侧壁上有内螺纹,自锁调谐 螺杆51的外侧壁上有外螺纹,自锁调谐螺杆51通过外螺纹与螺柱55的内螺纹的配合固定于盖板52的下方,自锁调谐螺杆51上下旋动以实现调节频率的作用。腔体54为经过压铸工艺形成的腔体或经过机械加工工艺形成的腔体,其底部设有一经机械加工而成的两级凸台,两级凸台的第一级凸台541a位于两级凸台的第二级凸台541b的上方,且第一级凸台541a的面积小于第二级凸台541b的面积,谐振杆53的侧壁为直筒型结构,其顶端向外翻边,谐振杆53的底部为中间镂空的圆环形平台531,第一级凸台541a卡接在圆环形平台531的镂空部分内,以固定谐振杆53的位置,圆环形平台531通过焊料焊接或导电胶粘接在第二级凸台541b区域内。7A is a schematic structural view of a sixth embodiment of a filter according to the present invention, and FIG. 7B is a schematic diagram of a bottom portion of a cavity of the sixth embodiment of the filter according to the present invention. FIG. 7A and FIG. 7B are combined, and the filter of the embodiment may include: a cover. 52. The cavity 54, the self-locking tuning screw 51, the stud 55 and the resonant rod 53. The cavity 54 is open upward, the cover 52 is fixedly closed on the opening of the cavity 54, the stud 55 is riveted to the lower surface of the cover 52, the stud 55 is hollow, and the inner side wall of the stud 55 is internally threaded. Self-locking tuning The outer side wall of the screw 51 has an external thread. The self-locking tuning screw 51 is fixed to the lower side of the cover 52 by the cooperation of the external thread and the internal thread of the stud 55, and the self-locking tuning screw 51 is rotated up and down to realize the frequency adjustment function. The cavity 54 is a cavity formed by a die-casting process or a cavity formed by a machining process, and a mechanically processed two-stage boss is disposed at the bottom thereof, and the first-stage boss 541a of the two-stage boss is located at two stages. Above the second stage boss 541b of the boss, the area of the first stage boss 541a is smaller than the area of the second stage boss 541b, and the side wall of the resonant rod 53 is a straight cylindrical structure, the top end of which is turned outward, and the resonance The bottom of the rod 53 is an intermediate hollow circular platform 531. The first stage boss 541a is snapped into the hollow portion of the circular platform 531 to fix the position of the resonant rod 53, and the circular platform 531 is soldered or The conductive paste is bonded in the region of the second stage boss 541b.
本实施例的滤波器,第一级凸台541a穿过圆环形平台531的镂空部分,卡接在圆环形平台531的镂空部分内,以固定谐振杆53的位置,在谐振杆53的底部圆环形平台531与腔体54的第二级凸台541b之间填充了焊料或导电胶,通过焊接或粘接的方法使谐振杆53与腔体54固定连接在一起,自锁调谐螺杆51向下深入谐振杆53内部到达谐振杆53与腔体54的底部的结合处。本实施例滤波器结构可以使自锁调谐螺杆51上下活动的范围增加,达到增加滤波器的调节余量和功率容量的目的;实现谐振杆53与腔体54的连续性接触,使滤波器的互调性能提升;第一级凸台541a与圆形平台531卡接固定谐振杆53的位置;简化了腔体54的模具结构。是很适用于减小滤波器体积的滤波器结构。In the filter of this embodiment, the first stage boss 541a passes through the hollow portion of the circular platform 531, and is engaged in the hollow portion of the circular platform 531 to fix the position of the resonant rod 53 at the resonant rod 53. The bottom annular platform 531 and the second stage boss 541b of the cavity 54 are filled with solder or conductive paste, and the resonant rod 53 and the cavity 54 are fixedly connected by welding or bonding, and the self-locking tuning screw is fixed. 51 goes deeper into the inside of the resonance rod 53 to reach the junction of the resonance rod 53 and the bottom of the cavity 54. The filter structure of the embodiment can increase the range of up and down movement of the self-locking tuning screw 51, thereby increasing the adjustment margin and power capacity of the filter; achieving continuous contact between the resonant rod 53 and the cavity 54, and making the filter The intermodulation performance is improved; the first stage boss 541a is engaged with the circular platform 531 to fix the position of the resonant rod 53; the mold structure of the cavity 54 is simplified. It is a filter structure that is very suitable for reducing the filter volume.
图8A为本发明滤波器实施例七的结构示意图,图8B为本发明滤波器实施例七的腔体底部示意图,图8A和图8B结合起来看,本实施例的滤波器在图7A和图7B所示滤波器结构的基础上,进一步地,在第一级凸台541a的侧壁上设有一高焊缝凸台542,第一级凸台541a卡接在圆环形平台531的镂空部分内,以固定谐振杆53的位置,圆环形平台531卡在高焊缝凸台542上,以使圆环形平台531的下表面与第二级凸台541b的表面之间留有一条用于填充焊料或导电胶的缝隙,圆环形平台531通过焊料焊接或导电胶粘接在第二级凸台541b区域内。8A is a schematic structural view of a seventh embodiment of a filter according to the present invention, and FIG. 8B is a schematic diagram of a bottom portion of a cavity of a seventh embodiment of the filter according to the present invention. FIG. 8A and FIG. 8B are combined, and the filter of the embodiment is shown in FIG. 7A and FIG. Further, based on the filter structure shown in FIG. 7B, further, a high-weld boss 542 is disposed on the sidewall of the first-stage boss 541a, and the first-stage boss 541a is engaged with the hollow portion of the circular platform 531. Inside, to fix the position of the resonant rod 53, the annular platform 531 is stuck on the high-weld boss 542 so that there is a gap between the lower surface of the circular platform 531 and the surface of the second stage boss 541b. The annular platform 531 is bonded to the region of the second stage boss 541b by soldering or conductive adhesive to fill the gap of the solder or the conductive paste.
本实施例的滤波器,在第一级凸台541a的侧壁上设有一高焊缝凸台542,圆环形平台531卡在高焊缝凸台542上,抬高了圆环形平台531的位置,使 圆环形平台531的下表面与第二级凸台541b的表面之间留有一条用于填充焊料或导电胶的缝隙,利用该缝隙可以填充入足够的焊料或导电胶。本实施例滤波器结构同图7A和图7B所示的结构一样,是很适用于减小滤波器体积的滤波器结构。In the filter of this embodiment, a high-weld boss 542 is disposed on the sidewall of the first stage boss 541a, and the circular platform 531 is stuck on the high-weld boss 542 to raise the circular platform 531. Position so that A gap for filling the solder or the conductive paste is left between the lower surface of the annular platform 531 and the surface of the second stage boss 541b, by which sufficient solder or conductive paste can be filled. The filter structure of this embodiment is the same as the structure shown in Figs. 7A and 7B, and is a filter structure which is very suitable for reducing the filter volume.
进一步的,作为一种可选的方案,图2所示的滤波器结构中可以在腔体24的底部设一环形槽,将谐振杆23通过焊料焊接或导电胶粘接在环形槽内,该环形槽可以是经过机械加工形成的,其表面光滑平整,方便焊料焊接或导电胶粘接。Further, as an alternative, in the filter structure shown in FIG. 2, an annular groove may be disposed at the bottom of the cavity 24, and the resonant rod 23 is bonded to the annular groove by soldering or conductive adhesive. The annular groove can be formed by machining, and the surface is smooth and flat, which is convenient for soldering or conductive adhesive bonding.
下面采用几个具体的实施例,详细说明腔体底部设有环形槽的结构中,谐振杆与腔体的连接方式。In the following, several specific embodiments are used to describe in detail the connection mode of the resonant rod and the cavity in the structure with the annular groove at the bottom of the cavity.
图9A为本发明滤波器实施例八的结构示意图,图9B为本发明滤波器实施例八的腔体底部示意图,图9A和图9B结合起来看,本实施例的滤波器可以包括:盖板62、腔体64、自锁调谐螺杆61、螺柱65以及谐振杆63。腔体64向上开口,盖板62固定盖合在腔体64的开口上,螺柱65铆接于盖板62的下表面上,螺柱65为中空结构,螺柱65的内侧壁上有内螺纹,自锁调谐螺杆61的外侧壁上有外螺纹,自锁调谐螺杆61通过外螺纹与螺柱65的内螺纹的配合固定于盖板62的下方,自锁调谐螺杆61上下旋动以实现调节频率的作用。腔体64为经过压铸工艺形成的腔体或经过机械加工工艺形成的腔体,其底部设有一环形槽641,谐振杆63的侧壁为直筒型结构,其顶端向外翻边,谐振杆63的底部为中间镂空的圆环形平台631,环形槽641的内径小于圆环形平台631的内径,环形槽641的外径大于圆环形平台631的外径,圆环形平台631通过焊料焊接或导电胶粘接在环形槽641内。9A is a schematic structural view of a filter embodiment 8 of the present invention, and FIG. 9B is a schematic diagram of a bottom portion of a cavity according to Embodiment 8 of the filter of the present invention. FIG. 9A and FIG. 9B are combined, and the filter of the embodiment may include: a cover plate. 62. The cavity 64, the self-locking tuning screw 61, the stud 65 and the resonant rod 63. The cavity 64 is open upward, the cover 62 is fixedly closed on the opening of the cavity 64, the stud 65 is riveted to the lower surface of the cover plate 62, the stud 65 is hollow, and the inner side wall of the stud 65 is internally threaded. The outer side wall of the self-locking tuning screw 61 has an external thread. The self-locking tuning screw 61 is fixed to the lower side of the cover plate 62 by the cooperation of the external thread and the internal thread of the stud 65, and the self-locking tuning screw 61 is rotated up and down to realize the adjustment. The role of frequency. The cavity 64 is a cavity formed by a die-casting process or a cavity formed by a machining process, and an annular groove 641 is disposed at a bottom thereof, and a side wall of the resonant rod 63 has a straight cylindrical structure, and a top end thereof is turned outward, and the resonance rod 63 The bottom of the bottom is an annular hollow platform 631 having an inner diameter smaller than the inner diameter of the annular platform 631, the outer diameter of the annular groove 641 is larger than the outer diameter of the circular platform 631, and the annular platform 631 is soldered. Or a conductive paste is bonded in the annular groove 641.
本实施例的滤波器,在腔体64底部的凸台上设置环形槽641,该环形槽641的内径、外径以及位置正好可以容纳下谐振杆63的圆环形平台631,将该圆环形平台631通过焊料焊接或导电胶粘接在环形槽641内,对于固定谐振杆63与腔体64起到很好的固定作用,使其连续性接触。是很适用于减小滤波器体积的滤波器结构。In the filter of this embodiment, an annular groove 641 is disposed on the boss at the bottom of the cavity 64. The inner diameter, the outer diameter and the position of the annular groove 641 can accommodate the circular platform 631 of the lower resonant rod 63. The shaped platform 631 is bonded in the annular groove 641 by soldering or conductive adhesive, and the fixed resonant rod 63 and the cavity 64 are well fixed to be in continuous contact. It is a filter structure that is very suitable for reducing the filter volume.
图10A为本发明滤波器实施例九的结构示意图,图10B为本发明滤波器实施例九的腔体底部示意图,图10C为本发明滤波器实施例九的腔体底部细 节示意图,图10A、图10B以及图10C结合起来看,本实施例的滤波器在图9A和图9B所示滤波器结构的基础上,进一步地,在环形槽641的外侧壁上内设有一高焊缝凸台642,圆环形平台631卡在高焊缝凸台642上,以使圆环形平台631的下表面与环形槽641底部之间留有一条用于填充焊料或导电胶的缝隙,圆环形平台631通过焊料焊接或导电胶粘接在环形槽641内。10A is a schematic structural view of a filter body according to Embodiment 9 of the present invention, FIG. 10B is a schematic diagram of a bottom portion of a cavity of Embodiment 9 of the filter of the present invention, and FIG. 10C is a bottom view of a cavity of Embodiment 9 of the filter of the present invention. FIG. 10A, FIG. 10B and FIG. 10C are combined. The filter of the present embodiment is further provided on the outer side wall of the annular groove 641 on the basis of the filter structure shown in FIGS. 9A and 9B. A high-weld boss 642 is attached to the high-weld boss 642 such that a gap between the lower surface of the annular platform 631 and the bottom of the annular groove 641 is filled with solder or conductive paste. The slit, annular platform 631 is bonded in the annular groove 641 by soldering or conductive adhesive.
本实施例的滤波器,在环形槽641的外侧壁上内设有一高焊缝凸台642,圆环形平台631卡在高焊缝凸台642上,抬高了圆环形平台631的位置,使圆环形平台631的下表面与环形槽641的底面之间留有一条用于填充焊料或导电胶的缝隙,利用该缝隙可以填充入足够的焊料或导电胶。本实施例滤波器结构同图9A和图9B所示的结构一样,是很适用于减小滤波器体积的滤波器结构。The filter of this embodiment is provided with a high-weld boss 642 on the outer side wall of the annular groove 641. The circular ring platform 631 is stuck on the high-weld boss 642 to raise the position of the circular platform 631. A gap for filling the solder or the conductive paste is left between the lower surface of the annular platform 631 and the bottom surface of the annular groove 641, and the gap can be filled with sufficient solder or conductive paste. The filter structure of this embodiment is the same as the structure shown in Figs. 9A and 9B, and is a filter structure which is very suitable for reducing the filter volume.
图11A为本发明滤波器实施例十的结构示意图,图11B为本发明滤波器实施例十的腔体底部示意图,图11A和图11B结合起来看,本实施例的滤波器可以包括:盖板72、腔体74、自锁调谐螺杆71、螺柱75以及谐振杆73。腔体74向上开口,盖板72固定盖合在腔体74的开口上,螺柱75铆接于盖板72的下表面上,螺柱75为中空结构,螺柱75的内侧壁上有内螺纹,自锁调谐螺杆71的外侧壁上有外螺纹,自锁调谐螺杆71通过外螺纹与螺柱75的内螺纹的配合固定于盖板72的下方,自锁调谐螺杆71上下旋动以实现调节频率的作用。腔体74为经过压铸工艺形成的腔体或经过机械加工工艺形成的腔体,其底部设有一经机械加工而成的两级凸台,两级凸台的第一级凸台741a位于两级凸台的第二级凸台741b的上方,且第一级凸台741a的面积小于第二级凸台741b的面积,谐振杆73的侧壁经过中间折弯成型处理形成两级直筒型结构,两级直筒型结构的上部直筒732a的内径大于两级直筒型结构的下部直筒732b的内径,上部直筒732a的顶端向外翻边,谐振杆73向下开口,第一级凸台741a卡接两级直筒型结构的下部直筒732b内,两级直筒型结构的下部直筒732b的底部通过焊料焊接或导电胶粘接在第二级凸台741b区域内。11A is a schematic structural view of a tenth embodiment of a filter according to the present invention, and FIG. 11B is a schematic diagram of a bottom portion of a cavity according to a tenth embodiment of the filter according to the present invention. FIG. 11A and FIG. 11B are combined, and the filter of the embodiment may include: a cover plate. 72. A cavity 74, a self-locking tuning screw 71, a stud 75, and a resonant rod 73. The cavity 74 is open upward, the cover plate 72 is fixedly closed on the opening of the cavity 74, the stud 75 is riveted to the lower surface of the cover plate 72, the stud 75 is hollow, and the inner side wall of the stud 75 is internally threaded. The outer side wall of the self-locking tuning screw 71 has an external thread. The self-locking tuning screw 71 is fixed to the lower side of the cover plate 72 by the cooperation of the external thread and the internal thread of the stud 75, and the self-locking tuning screw 71 is rotated up and down to realize the adjustment. The role of frequency. The cavity 74 is a cavity formed by a die-casting process or a cavity formed by a machining process, and a mechanically processed two-stage boss is arranged at the bottom thereof, and the first-stage boss 741a of the two-stage boss is located at two stages. Above the second stage boss 741b of the boss, the area of the first stage boss 741a is smaller than the area of the second stage boss 741b, and the side wall of the resonance rod 73 is subjected to intermediate bending forming processing to form a two-stage straight type structure. The inner diameter of the upper straight tube 732a of the two-stage straight type structure is larger than the inner diameter of the lower straight tube 732b of the two-stage straight type structure, the top end of the upper straight tube 732a is outwardly turned, the resonance rod 73 is opened downward, and the first stage boss 741a is coupled to the two sides. In the lower straight cylinder 732b of the straight cylindrical structure, the bottom of the lower straight cylinder 732b of the two-stage straight type structure is bonded to the second stage boss 741b by soldering or conductive adhesive.
本实施例的滤波器,谐振杆73中间做折弯成型处理,形成上部直筒732a的内径大于两级直筒型结构的下部直筒732b的内径的结构,谐振杆73的下 端全部镂空,没有底部,第一级凸台741a卡接两级直筒型结构的下部直筒732b内,两级直筒型结构的下部直筒732b的底部通过焊料焊接或导电胶粘接在第二级凸台741b区域内。本实施例滤波器结构是可靠性最好的结构,可以使自锁调谐螺杆51上下活动的范围增加,达到增加滤波器的调节余量和功率容量的目的;实现谐振杆53与腔体54的连续性接触,使滤波器的互调性能提升;简化了腔体54的模具结构。是很适用于减小滤波器体积的滤波器结构。In the filter of this embodiment, the resonance rod 73 is subjected to a bending forming process to form a structure in which the inner diameter of the upper straight cylinder 732a is larger than the inner diameter of the lower straight cylinder 732b of the two-stage straight type structure, and the lower portion of the resonance rod 73 The ends are all hollowed out, without the bottom, the first stage boss 741a is snapped into the lower straight tube 732b of the two-stage straight type structure, and the bottom of the lower straight tube 732b of the two-stage straight type structure is bonded to the second stage by soldering or conductive adhesive. Within the 741b area. The filter structure of the embodiment is the most reliable structure, and the range of up and down movement of the self-locking tuning screw 51 can be increased to achieve the purpose of increasing the adjustment margin and power capacity of the filter; and the resonant rod 53 and the cavity 54 are realized. The continuous contact improves the intermodulation performance of the filter; the mold structure of the cavity 54 is simplified. It is a filter structure that is very suitable for reducing the filter volume.
需要说明的是,上述图4A~图11B所示的滤波器腔体底部的凸台或环形槽还可以是其它形状,本发明实施例对此不做具体限定。It should be noted that the bosses or the annular grooves at the bottom of the filter cavity shown in FIG. 4A to FIG. 11B may be other shapes, which are not specifically limited in the embodiment of the present invention.
本领域普通技术人员可以理解:实现上述各方法实施例的全部或部分步骤可以通过程序指令相关的硬件来完成。前述的程序可以存储于一计算机可读取存储介质中。该程序在执行时,执行包括上述各方法实施例的步骤;而前述的存储介质包括:ROM、RAM、磁碟或者光盘等各种可以存储程序代码的介质。One of ordinary skill in the art will appreciate that all or part of the steps to implement the various method embodiments described above may be accomplished by hardware associated with the program instructions. The aforementioned program can be stored in a computer readable storage medium. The program, when executed, performs the steps including the foregoing method embodiments; and the foregoing storage medium includes various media that can store program codes, such as a ROM, a RAM, a magnetic disk, or an optical disk.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。 Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that The technical solutions described in the foregoing embodiments may be modified, or some or all of the technical features may be equivalently replaced; and the modifications or substitutions do not deviate from the technical solutions of the embodiments of the present invention. range.

Claims (17)

  1. 一种滤波器,包括:盖板和腔体,所述腔体向上开口,所述盖板固定盖合在所述腔体的开口上,一自锁调谐螺杆通过自锁固定装置固定在所述盖板的下方,所述自锁调谐螺杆上下旋动以实现调节频率的作用,其特征在于,所述腔体为经过压铸工艺形成的腔体或经过机械加工工艺形成的腔体,一谐振杆通过焊料焊接或导电胶粘接在所述腔体的底部,以实现所述谐振杆与所述腔体的连续性接触。A filter comprising: a cover plate and a cavity, the cavity is open upward, the cover plate is fixedly attached to the opening of the cavity, and a self-locking tuning screw is fixed by the self-locking fixing device Below the cover plate, the self-locking tuning screw is rotated up and down to realize the effect of adjusting the frequency, wherein the cavity is a cavity formed by a die-casting process or a cavity formed by a machining process, and a resonant rod Bonding to the bottom of the cavity by soldering or conductive bonding to achieve continuous contact of the resonant rod with the cavity.
  2. 根据权利要求1所述的滤波器,其特征在于,所述自锁固定装置为铆接于所述盖板的下表面的螺柱,所述螺柱为中空结构,所述螺柱的内侧壁上有内螺纹;所述自锁调谐螺杆的外侧壁上有外螺纹,所述自锁调谐螺杆通过所述外螺纹与所述螺柱的内螺纹的配合固定于所述盖板的下方,所述自锁调谐螺杆通过沿螺纹上下旋动以实现调节频率的作用;所述自锁调谐螺杆向下深入所述谐振杆内部到达所述谐振杆与所述腔体的底部的结合处,以增大所述自锁调谐螺杆的上下调节范围。The filter according to claim 1, wherein the self-locking fixing device is a stud riveted to a lower surface of the cover plate, the stud is a hollow structure, and the inner side wall of the stud is Having an internal thread; the outer side wall of the self-locking tuning screw has an external thread, and the self-locking tuning screw is fixed under the cover plate by the cooperation of the external thread and the internal thread of the stud, The self-locking tuning screw achieves the effect of adjusting the frequency by rotating up and down along the thread; the self-locking tuning screw extends down into the interior of the resonant rod to reach the junction of the resonant rod and the bottom of the cavity to increase The up and down adjustment range of the self-locking tuning screw.
  3. 根据权利要求1所述的滤波器,其特征在于,所述谐振杆的侧壁的顶端为向外翻边结构。The filter according to claim 1, wherein a top end of the side wall of the resonant rod is an outward flanged structure.
  4. 根据权利要求2所述的滤波器,其特征在于,所述谐振杆的侧壁的顶端为向外翻边结构。The filter according to claim 2, characterized in that the top end of the side wall of the resonant rod is an outward flanged structure.
  5. 根据权利要求1~4中任一项所述的滤波器,其特征在于,所述腔体的底部设有一凸台,所述谐振杆通过焊料焊接或导电胶粘接在所述凸台区域内。The filter according to any one of claims 1 to 4, wherein a bottom of the cavity is provided with a boss, and the resonant rod is bonded to the land area by soldering or conductive adhesive. .
  6. 根据权利要求5所述的滤波器,其特征在于,所述腔体的底部设有一经机械加工而成的凸台,所述谐振杆的侧壁为直筒型结构,所述谐振杆的底部为圆形平台,所述圆形平台通过焊料焊接或导电胶粘接在所述凸台区域内。The filter according to claim 5, wherein the bottom of the cavity is provided with a machined boss, the side wall of the resonant rod has a straight cylindrical structure, and the bottom of the resonant rod is A circular platform that is bonded to the land area by soldering or conductive bonding.
  7. 根据权利要求5所述的滤波器,其特征在于,所述腔体的底部设有一经机械加工而成的凸台,所述谐振杆的侧壁为直筒型结构,所述谐振杆的底部为中间镂空的圆环形平台,所述凸台卡接在所述圆环形平台的镂空部分内,以固定所述谐振杆的位置,所述圆环形平台通过焊料焊接或导电胶粘接在所述凸台的周围区域内。The filter according to claim 5, wherein the bottom of the cavity is provided with a machined boss, the side wall of the resonant rod has a straight cylindrical structure, and the bottom of the resonant rod is An annular hollow platform in the middle, the boss is snapped into the hollow portion of the circular platform to fix the position of the resonant rod, and the circular platform is bonded by soldering or conductive adhesive Within the surrounding area of the boss.
  8. 根据权利要求7所述的滤波器,其特征在于,所述凸台上设有一环形 槽,所述环形槽的内径小于所述圆环形平台的内径,所述环形槽的外径大于所述圆环形平台的外径,所述圆环形平台通过焊料焊接或导电胶粘接在所述环形槽内。The filter according to claim 7, wherein said boss is provided with a ring a groove having an inner diameter smaller than an inner diameter of the annular platform, an outer diameter of the annular groove being larger than an outer diameter of the circular platform, the circular platform being bonded by soldering or conductive bonding In the annular groove.
  9. 根据权利要求5所述的滤波器,其特征在于,所述腔体的底部设有一经机械加工而成的两级凸台,所述两级凸台的第一级凸台位于所述两级凸台的第二级凸台的上方,且所述第一级凸台的面积小于所述第二级凸台的面积,所述谐振杆的侧壁为直筒型结构,所述谐振杆的底部为中间镂空的圆环形平台,所述第一级凸台卡接在所述圆环形平台的镂空部分内,以固定所述谐振杆的位置,所述圆环形平台通过焊料焊接或导电胶粘接在所述第二级凸台区域内。The filter according to claim 5, wherein a bottom of the cavity is provided with a machined two-stage boss, and the first stage boss of the two-stage boss is located at the two stages. Above the second stage boss of the boss, and the area of the first stage boss is smaller than the area of the second stage boss, the side wall of the resonant rod is a straight type structure, and the bottom of the resonant rod In the middle of the hollow circular platform, the first stage boss is snapped into the hollow portion of the circular platform to fix the position of the resonant rod, the circular platform is soldered or electrically conductive The glue is bonded in the second stage land area.
  10. 根据权利要求9所述的滤波器,其特征在于,所述第一级凸台的侧壁上设有一高焊缝凸台,所述第一级凸台卡接在所述圆环形平台的镂空部分内,以固定所述谐振杆的位置,所述圆环形平台卡在所述高焊缝凸台上,以使所述圆环形平台的下表面与所述第二级凸台的表面之间留有一条用于填充焊料或导电胶的缝隙,所述圆环形平台通过焊料焊接或导电胶粘接在所述第二级凸台区域内。The filter according to claim 9, wherein a sidewall of the first stage boss is provided with a high-weld boss, and the first-stage boss is engaged with the circular platform. a position in the hollow portion to fix the resonant rod, the annular platform being stuck on the high-weld boss to make the lower surface of the circular platform and the second-stage boss A gap is left between the surfaces for filling the solder or conductive paste, and the annular platform is bonded to the second stage land area by soldering or conductive adhesive.
  11. 根据权利要求5所述的滤波器,其特征在于,所述腔体的底部设有一经机械加工而成的两级凸台,所述两级凸台的第一级凸台位于所述两级凸台的第二级凸台的上方,且所述第一级凸台的面积小于所述第二级凸台的面积,所述谐振杆的侧壁经过中间折弯成型处理形成两级直筒型结构,所述两级直筒型结构的上部直筒的内径大于所述两级直筒型结构的下部直筒的内径,所述谐振杆向下开口,所述第一级凸台卡接所述两级直筒型结构的下部直筒内,所述两级直筒型结构的下部直筒的底部通过焊料焊接或导电胶粘接在所述第二级凸台区域内。The filter according to claim 5, wherein a bottom of the cavity is provided with a machined two-stage boss, and the first stage boss of the two-stage boss is located at the two stages. Above the second stage boss of the boss, and the area of the first stage boss is smaller than the area of the second stage boss, and the side wall of the resonant rod is subjected to intermediate bending forming to form a two-stage straight type The inner diameter of the upper straight cylinder of the two-stage straight type structure is larger than the inner diameter of the lower straight cylinder of the two-stage straight type structure, the resonant rod is opened downward, and the first stage boss is engaged with the two-stage straight tube In the lower straight cylinder of the type structure, the bottom of the lower straight cylinder of the two-stage straight type structure is bonded in the second stage boss area by soldering or conductive adhesive.
  12. 根据权利要求1~4中任一项所述的滤波器,其特征在于,所述腔体的底部设有一环形槽,所述谐振杆通过焊料焊接或导电胶粘接在所述环形槽内。The filter according to any one of claims 1 to 4, characterized in that the bottom of the cavity is provided with an annular groove, and the resonant rod is bonded in the annular groove by soldering or conductive adhesive.
  13. 根据权利要求12所述的滤波器,其特征在于,所述腔体的底部设有一环形槽,所述谐振杆的侧壁为直筒型结构,所述谐振杆的底部为中间镂空 的圆环形平台,所述环形槽的内径小于所述圆环形平台的内径,所述环形槽的外径大于所述圆环形平台的外径,所述圆环形平台通过焊料焊接或导电胶粘接在所述环形槽内。The filter according to claim 12, wherein the bottom of the cavity is provided with an annular groove, the side wall of the resonant rod is a straight cylindrical structure, and the bottom of the resonant rod is hollowed in the middle. An annular platform having an inner diameter smaller than an inner diameter of the annular platform, the outer diameter of the annular groove being larger than an outer diameter of the annular platform, the annular platform being soldered or A conductive paste is bonded in the annular groove.
  14. 根据权利要求13所述的滤波器,其特征在于,所述环形槽的外侧壁上内设有一高焊缝凸台,所述圆环形平台卡在所述高焊缝凸台上,以使所述圆环形平台的下表面与所述环形槽底部之间留有一条用于填充焊料或导电胶的缝隙,所述圆环形平台通过焊料焊接或导电胶粘接在所述环形槽内。The filter according to claim 13, wherein a high-weld boss is disposed on an outer side wall of said annular groove, said annular platform being stuck on said high-weld boss to A gap for filling the solder or the conductive paste is left between the lower surface of the annular platform and the bottom of the annular groove, and the circular platform is bonded in the annular groove by soldering or conductive adhesive .
  15. 根据权利要求1~3、5~11、13、14中任一项所述的滤波器,其特征在于,所述谐振杆的壁厚大于等于0.3毫米。The filter according to any one of claims 1 to 3, 5 to 11, 13, or 14, wherein the resonance rod has a wall thickness of 0.3 mm or more.
  16. 根据权利要求4所述的滤波器,其特征在于,所述谐振杆的壁厚大于等于0.3毫米。The filter according to claim 4, wherein said resonant rod has a wall thickness of 0.3 mm or more.
  17. 根据权利要求12所述的滤波器,其特征在于,所述谐振杆的壁厚大于等于0.3毫米。 The filter according to claim 12, wherein said resonant rod has a wall thickness of 0.3 mm or more.
PCT/CN2014/092007 2013-11-25 2014-11-24 Filter WO2015074616A1 (en)

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