WO2015074183A1 - Laminator protection method and laminator implementing said method - Google Patents

Laminator protection method and laminator implementing said method Download PDF

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Publication number
WO2015074183A1
WO2015074183A1 PCT/CN2013/087447 CN2013087447W WO2015074183A1 WO 2015074183 A1 WO2015074183 A1 WO 2015074183A1 CN 2013087447 W CN2013087447 W CN 2013087447W WO 2015074183 A1 WO2015074183 A1 WO 2015074183A1
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WO
WIPO (PCT)
Prior art keywords
motor
glue
current value
processor
rubber sleeve
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PCT/CN2013/087447
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French (fr)
Chinese (zh)
Inventor
陈华耀
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华安立高文具制品(深圳)有限公司
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Application filed by 华安立高文具制品(深圳)有限公司 filed Critical 华安立高文具制品(深圳)有限公司
Priority to PCT/CN2013/087447 priority Critical patent/WO2015074183A1/en
Priority to DE112013007616.0T priority patent/DE112013007616T5/en
Publication of WO2015074183A1 publication Critical patent/WO2015074183A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B41/00Arrangements for controlling or monitoring lamination processes; Safety arrangements
    • B32B41/02Safety arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B41/00Arrangements for controlling or monitoring lamination processes; Safety arrangements
    • B32B2041/04Detecting wrong registration, misalignment, deviation, failure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives

Definitions

  • the present invention relates to a packaging device, and more particularly to a method for protecting a glue dispenser and a glue dispenser for implementing the same.
  • the above method has a common inconvenience, that is, when the user needs to do the paper-removing process, usually because the machine has failed or the rubber sleeve has been stuck in the machine or the user has put the rubber sleeve into the glue.
  • the position of the machine is not correct, or the rubber sleeve enters in the reverse direction, or the rubber sleeve needs to be withdrawn after being placed obliquely; the user needs to pull the rubber sleeve with one hand and pull it out, one hand must be fixed to the glue machine, there is no I have to go back to the paper-back system.
  • Some glue machines have a very fast glue speed. There is no time for people to react and press the paper-back system.
  • the technical problem to be solved by the present invention is that the prior art can not completely prevent the misplaced position of the rubber sleeve or the card from being stuck in the machine, and the defect of the rubber sleeve is inconvenient, etc., and provides a method for protecting the glue machine and A glue machine that implements the method.
  • a method for protecting a glue machine including a plastic bottle and a motor for driving the rotation of the plastic bottle, includes the following steps:
  • step S2 determining whether the current value is greater than a predetermined value; if yes, proceeding to step S3; if not, proceeding to step S4;
  • the predetermined value is set according to a current value calculated by the output power of the motor when the glue machine passes the maximum thickness over the rubber sleeve.
  • the motor and the capsule are reversed and an alarm prompt is issued.
  • a glue dispenser includes a glue cartridge, a motor for driving the rotation of the glue cartridge, a detection circuit for detecting the current value of the input motor, and a processor for controlling the rotation direction of the motor and the glue according to the detection result of the detection circuit.
  • the detecting circuit continuously detects the current value of the input motor.
  • the predetermined value is set according to a calculated current value of the output power of the motor when the glue machine passes the maximum thickness of the rubber sleeve; the predetermined value is stored in the processor.
  • the glue machine further includes a transmission gear provided between the plastic raft and the motor for transmission, and an alarm device connected to the processor for issuing an alarm prompt.
  • the detection circuit is coupled to the processor and the motor for detecting a current value input to the motor, and transmitting size information of the current value to the processor.
  • the processor is connected to the motor and the detecting circuit for determining whether the current value is greater than a predetermined value; and when the current value input to the motor is greater than a predetermined value, controlling the motor to pass the
  • the transmission gear drives the rubber capsule to reverse, and the alarm device issues an alarm prompt to exit the rubber sleeve; when the current value input to the motor is less than or equal to the predetermined value, the processor controls the motor to pass the transmission
  • the gear drives the glue to rotate forward and complete the glue.
  • the method for protecting the glue machine of the invention and the glue machine for realizing the method have the following beneficial effects: by detecting the current value of the input motor in real time, continuously monitoring the glue state of the glue machine continuously, and exiting the stuck or release in time The wrong rubber sleeve protects the glue machine and the glue file from damage.
  • FIG. 1 is a schematic structural view of a module of an embodiment of a glue dispenser of the present invention
  • FIG. 2 is a schematic view showing the structure of a motor, a transmission gear and a glue cartridge of the embodiment of the glue dispenser of the present invention
  • FIG. 3 is a schematic diagram of a detection circuit of an embodiment of the glue dispenser of the present invention.
  • FIG. 4 is a flow chart of an embodiment of a method for protecting a glue dispenser of the present invention.
  • a plastic cartridge 1 for driving the rotation of the plastic bottle is provided.
  • a detecting circuit for continuously detecting the current value of the input motor 2, and a processor 4 for controlling the rotation direction of the motor 2 and the capsule 1 based on the detection result of the detecting circuit 5.
  • the glue machine of the present invention further comprises a transmission gear 3 disposed between the plastic raft 1 and the motor 2 for transmission, through the transmission gear 3
  • the function of the motor 2 is better, the efficiency of the motor 2 is improved, and the control of the motor 2 and the capsule 1 by the processor 4 is also facilitated.
  • the glue machine of the invention further comprises an alarm device 6 for issuing an alarm prompt, the alarm device 6 is an acousto-optic reminder device, an indicator light and/ Or a buzzer.
  • the detecting circuit 5 is connected to the processor 4 and the motor 2 for detecting the input of the motor 2
  • the current value is transmitted to the processor 4 for the magnitude information of the current value.
  • the glue machine of the present invention the processor 4 and the motor 2 and the detecting circuit 5 a connection for determining whether the current value is greater than a predetermined value; when the current value input to the motor 2 is greater than a predetermined value, controlling the motor 2 to drive the plastic capsule 1 to reverse through the transmission gear 3, and the alarm device 6 And issuing an alarm prompt to exit the rubber sleeve; when the current value input to the motor 2 is less than or equal to the predetermined value, the processor 4 controls the motor 2 to drive the plastic capsule through the transmission gear 3 Forward, complete the glue.
  • FIG. 3 The circuit diagram of the detection circuit provided by the present invention is shown in FIG. 3, wherein the positive pole of the DC power source passes through the relay K1, and the relay K1 at this time Keeping the normally closed state, the motor 2 is powered on, the loop is formed through the ground, the motor 2 is rotating forward, and the IC U10 processes the current signal and transmits it to the processor 4, the processor 4 According to the comparison between the input signal and the predetermined value, if less than or equal to the predetermined value, the processor 4 does not operate, the motor 2 continues to rotate forward; if it is greater than the predetermined value, the signal is output, and the signal is input to K1 after being processed by Q1.
  • the relay coil controls the relay to make the relay K1 change from the normally closed state to the normally open state, and instantly changes the input direction of the motor 2 current, so that the motor 2 drives the transmission gear 3 and the capsule 1 to reverse.
  • the current value of the input motor 2 is proportional to the change of the output power of the motor 2, when the glue machine is normally too thin, the plastic bottle is used. 1
  • the pressure is relatively small, and the rubber is driven by the gear teeth. 1
  • the torque required for the rotation of the motor 2 is also small. If the input power of the motor 2 is small, the input motor 2 is input.
  • the current synchronization is also small; when the rubber sleeve is too thick, the pressure of the plastic cartridge 1 is relatively large, and the rubber is driven by the transmission tooth 3.
  • the motor 2 required for rotation has a large torque and requires a motor 2
  • the input power is also large, and the current of the input motor 2 is also synchronized.
  • the processor 4 In order to protect the glue machine, it is necessary to store a predetermined value in the processor 4, which is based on the motor 2 when the glue machine passes the maximum thickness of the rubber sleeve 2
  • the output current is calculated from the current value, which is higher than the input current value of the motor when the glue machine passes the maximum thickness of the rubber sleeve, and is lower than the current value of the maximum output power of the motor 2.
  • the processor 4 controls the motor 2 to pass the transmission gear 3
  • the glue cartridge 1 is rotated forward to complete the glue; when the current value of the input motor 2 is greater than the predetermined value, the processor 4 controls the motor 2 to drive the capsule 1 through the transmission gear 3 to reverse, and the alarm device 6
  • the alarm is issued and the rubber sleeve and/or the glue file are pushed out, it is no longer necessary to press the paper-back button to effectively protect the glue machine and the glue file from damage.
  • the motor 2 Due to the influence of the pulling force in the opposite direction of the external force, the instantaneous input current will increase a lot, far exceeding the current required for normal glue, motor 2 It can be easily damaged, and if it continues for a while, it will quickly damage the transmission (such as gear breakage or bursting, etc.).
  • the invention provides a method for protecting a glue machine, as shown in FIG. 4, comprising the following steps:
  • the processor 4 determines whether the current value is greater than a predetermined value; if yes, proceeds to step S3; if not, proceeds to step S4;
  • the processor 4 controls the motor 2 to pass the transmission gear 3
  • the glue cartridge 1 is rotated forward to complete the glue; when the current value of the input motor 2 is greater than the predetermined value, the processor 4 controls the motor 2 to drive the capsule 1 through the transmission gear 3 to reverse, and the alarm device 6
  • the alarm prompts and exits the rubber sleeve or the glue file, it is no longer necessary to press the paper exit button to effectively protect the glue machine and the glue file from damage.
  • the glue state of the glue machine is continuously and uninterruptedly detected, and the stuck or misplaced rubber sleeve is promptly exited, thereby effectively protecting the glue machine and the glue file from damage.

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Abstract

The present invention relates to a laminator protection method and laminator implementing said method, the protection method comprising the following steps: continuously detecting the value of the current inputted to a motor (2), determining whether the value of the current is greater than a preset value, and controlling, according to the determined result, the directions of rotation of the motor (2) and lamination rollers (1). Implementing the method comprises lamination rollers (1), a motor (2) used for driving the rotation of the lamination rollers (1), a detection circuit (5) used for detecting the value of the current inputted to the motor (2), and a processor (4) for controlling the direction of rotation of the motor (2) and of the lamination rollers (1) according to the detection result of the detection circuit (5). By means of real-time detection of the value of the current inputted to the motor, continuous uninterrupted monitoring of the lamination status of the laminator, and prompt removal of a jammed or wrongly placed lamination sheet, the laminator and laminated documents are effectively protected from damage.

Description

一种过胶机保护方法及实现该方法的过胶机Method for protecting glue machine and glue machine for implementing same 技术领域 Technical field
本发明涉及封装设备,更具体地说,涉及一种过胶机保护方法及实现该方法的过胶机。  The present invention relates to a packaging device, and more particularly to a method for protecting a glue dispenser and a glue dispenser for implementing the same.
背景技术 Background technique
目前,对过胶机的保护,大约有以下几种控制将过胶套放错位置进入或过胶套卡死在机内的过胶套退出方式:( 1 )手动控制将马达与传动件或齿轮分离开再取出过胶套;( 2 )增加一些机械构造控制马达实现正反方向转动;( 3 )电气控制马达正反转动,即设置一退纸按制,当按下退纸按制时,通过改变电流方向来改变马达内部的电磁方向控制马达反转,将过胶套退出。 At present, for the protection of the glue machine, there are about the following ways to control the way the rubber sleeve is misplaced or the rubber sleeve is stuck in the machine: (1) ) Manually separate the motor from the transmission member or gear and remove the rubber sleeve; (2) Add some mechanical structure to control the motor to rotate in the forward and reverse directions; (3) The electric control motor rotates forward and backward, that is, a paper-returning system is set. When the paper-returning system is pressed, the electromagnetic direction inside the motor is changed by changing the direction of the current to control the motor reversal, and the rubber sleeve is withdrawn.
上述方法有一个共同的不方便之处,即当使用者需要做退纸处理时,通常是因为机器已发生了故障或者过胶套已卡死在机内或者使用者放过胶套进入过胶机的位置不正确,或过胶套反转方向进入,或胶套放斜进入后须要退出;使用者须要一只手将过胶套用力拉退出,一只手要固定过胶机,已没有空闲去按退纸制,有些过胶机的过胶速度很快,根本没有时间让人去反应按退纸制,人的本能反应是即时拖住过胶套用力拉出,还有很多人根本没有认真看清楚使用说明,或者不太清楚哪些控制或哪些操作是用来退纸的,当过胶套卡在机内得不到及时处理时,过胶套会由于高温化在胶辘上,导致马达转动不顺畅,当马达继续加大扭力时,则可能会损坏过胶机内部构造,损坏过胶的文件,使传动齿轮或其他传动件及马达和机器进一步损坏或报废。 The above method has a common inconvenience, that is, when the user needs to do the paper-removing process, usually because the machine has failed or the rubber sleeve has been stuck in the machine or the user has put the rubber sleeve into the glue. The position of the machine is not correct, or the rubber sleeve enters in the reverse direction, or the rubber sleeve needs to be withdrawn after being placed obliquely; the user needs to pull the rubber sleeve with one hand and pull it out, one hand must be fixed to the glue machine, there is no I have to go back to the paper-back system. Some glue machines have a very fast glue speed. There is no time for people to react and press the paper-back system. The instinctive reaction of people is to pull the rubber sleeves out and pull them out. Many people simply I didn’t take a clear look at the instructions, or I don’t know which controls or which operations are used to unload the paper. When the rubber sleeve is not processed in the machine, the rubber sleeve will be heated on the plastic bottle. As the motor does not rotate smoothly, when the motor continues to increase the torque, it may damage the internal structure of the glue machine, damage the glued documents, and further damage or scrap the transmission gear or other transmission parts and the motor and machine.
发明内容 Summary of the invention
本发明要解决的技术问题在于,针对现有技术不能完全有效防止过胶套放错位置或卡死于机内,过胶套的退出不方便等的缺陷,提供一种过胶机保护方法及实现该方法的过胶机。 The technical problem to be solved by the present invention is that the prior art can not completely prevent the misplaced position of the rubber sleeve or the card from being stuck in the machine, and the defect of the rubber sleeve is inconvenient, etc., and provides a method for protecting the glue machine and A glue machine that implements the method.
本发明解决其技术问题所采用的技术方案是: The technical solution adopted by the present invention to solve the technical problem thereof is:
提供一种过胶机保护方法, 包括胶辘、用于驱动胶辘转动的马达, 包括以下步骤: A method for protecting a glue machine, including a plastic bottle and a motor for driving the rotation of the plastic bottle, includes the following steps:
S1 、不停地 检测输入马达的电流值; S1, continuously detecting the current value of the input motor;
S2 、判断电流值是否大于预定值;若是,则进入步骤 S3 ;若否,则进入步骤 S4 ; S2, determining whether the current value is greater than a predetermined value; if yes, proceeding to step S3; if not, proceeding to step S4;
S3 、 控制马达和胶辘反转,退出过胶套; S3, control motor and plastic reversal, exit the rubber sleeve;
S4 、控制马达和所述胶辘正转,完成过胶。 S4, the control motor and the capsule are rotated forward to complete the glue.
优选的 ,所述预定值是根据过胶机过最大厚度过胶套时马达的输出功率计算出的电流值来设定的。 Preferably, the predetermined value is set according to a current value calculated by the output power of the motor when the glue machine passes the maximum thickness over the rubber sleeve.
优选的, 控制马达和胶辘反转的同时,还 发出报警提示。 Preferably, the motor and the capsule are reversed and an alarm prompt is issued.
本发明还提供 一种过胶机,包括胶辘、用于驱动胶辘转动的马达、用于检测输入马达的电流值的检测电路、根据检测电路的检测结果控制马达和胶辘转动方向的处理器。 The invention also provides A glue dispenser includes a glue cartridge, a motor for driving the rotation of the glue cartridge, a detection circuit for detecting the current value of the input motor, and a processor for controlling the rotation direction of the motor and the glue according to the detection result of the detection circuit.
优选的,所述检测电路 不停地 检测输入马达的电流值。 Preferably, the detecting circuit continuously detects the current value of the input motor.
优选的 ,所述预定值是根据过胶机过最大厚度胶套时马达的输出功率的计算出的电流值来设定的;所述预定值存储于处理器中。 Preferred The predetermined value is set according to a calculated current value of the output power of the motor when the glue machine passes the maximum thickness of the rubber sleeve; the predetermined value is stored in the processor.
本发明 的过胶机还包括,设于胶辘和马达之间用于传动的传动齿轮,以及与处理器相连用于发出报警提示的报警装置。 this invention The glue machine further includes a transmission gear provided between the plastic raft and the motor for transmission, and an alarm device connected to the processor for issuing an alarm prompt.
优选的 ,所述检测电路与所述处理器和所述马达连接,用于检测输入所述马达的电流值,将所述电流值的大小信息传送至所述处理器。 Preferred The detection circuit is coupled to the processor and the motor for detecting a current value input to the motor, and transmitting size information of the current value to the processor.
优选的,所述处理器与所述马达和所述检测电路连接,用于判断所述电流值是否大于预定值;当输入所述马达的电流值大于预定值时,控制所述马达通过所述传动齿轮带动所述胶辘反转,报警装置发出报警提示,退出过胶套;当输入所述马达的电流值小于或等于所述预定值时,所述处理器控制所述马达通过所述传动齿轮带动所述胶辘正转,完成过胶。 Preferably, the processor is connected to the motor and the detecting circuit for determining whether the current value is greater than a predetermined value; and when the current value input to the motor is greater than a predetermined value, controlling the motor to pass the The transmission gear drives the rubber capsule to reverse, and the alarm device issues an alarm prompt to exit the rubber sleeve; when the current value input to the motor is less than or equal to the predetermined value, the processor controls the motor to pass the transmission The gear drives the glue to rotate forward and complete the glue.
实施本发明过胶机保护方法及实现该方法的过胶机,具有以下有益效果:通过实时检测输入马达的电流值,连续不间断地监测过胶机的过胶状态,及时退出卡死或放错的过胶套,有效保护过胶机及过胶文件不受损坏。 The method for protecting the glue machine of the invention and the glue machine for realizing the method have the following beneficial effects: by detecting the current value of the input motor in real time, continuously monitoring the glue state of the glue machine continuously, and exiting the stuck or release in time The wrong rubber sleeve protects the glue machine and the glue file from damage.
附图说明 DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍,显而易见,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。附图中: In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings which are used in the description of the embodiments will be briefly described. It is obvious that the drawings in the following description are only some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without paying any creative work. In the figure:
图 1 是本发明过胶机实施例的模块结构示意图; 1 is a schematic structural view of a module of an embodiment of a glue dispenser of the present invention;
图 2 是本发明过胶机实施例的马达、传动齿轮和胶辘结构示意图; 2 is a schematic view showing the structure of a motor, a transmission gear and a glue cartridge of the embodiment of the glue dispenser of the present invention;
图 3 是本发明过胶机实施例的检测电路示意图; 3 is a schematic diagram of a detection circuit of an embodiment of the glue dispenser of the present invention;
图 4 是本发明过胶机保护方法实施例的流程图。 4 is a flow chart of an embodiment of a method for protecting a glue dispenser of the present invention.
具体实施方式 detailed description
下文将要描述的各种实施例将要参考相应的附图,这些附图构成了实施例的一部分,其中描述了实现本发明可能采用的各种实施例。应明白,还可使用其他的实施例,或者对本文列举的实施例进行结构和功能上的修改,而不会脱离本发明的范围和实质。 The various embodiments that will be described hereinafter are referred to the accompanying drawings, which form a part of an embodiment in which various embodiments that may be employed to implement the invention are described. It is understood that other embodiments may be utilized, and structural and functional modifications may be made to the embodiments described herein without departing from the scope and spirit of the invention.
在本发明提供的一种过胶机的实施例中,如图 1 、 2 所示,包括胶辘 1 、用于驱动胶辘转动的马达 2 、用于不停地检测输入马达 2 的电流值的检测电路 5 、根据检测电路 5 的检测结果控制马达 2 和胶辘 1 转动方向的处理器 4 。 In an embodiment of a glue dispenser provided by the present invention, as shown in FIGS. 1 and 2, a plastic cartridge 1 for driving the rotation of the plastic bottle is provided. A detecting circuit for continuously detecting the current value of the input motor 2, and a processor 4 for controlling the rotation direction of the motor 2 and the capsule 1 based on the detection result of the detecting circuit 5.
本发明过胶机,还包括设于胶辘 1 和马达 2 之间用于传动的传动齿轮 3 ,通过传动齿轮 3 的作用,更好传输马达 2 的动力,提高马达 2 的工作效率,同时,也便于处理器 4 对马达 2 和胶辘 1 的控制。 The glue machine of the present invention further comprises a transmission gear 3 disposed between the plastic raft 1 and the motor 2 for transmission, through the transmission gear 3 The function of the motor 2 is better, the efficiency of the motor 2 is improved, and the control of the motor 2 and the capsule 1 by the processor 4 is also facilitated.
本发明过胶机,还包括发出报警提示的报警装置 6 ,该报警装置 6 为声光提示装置、指示灯和 / 或蜂鸣器。 The glue machine of the invention further comprises an alarm device 6 for issuing an alarm prompt, the alarm device 6 is an acousto-optic reminder device, an indicator light and/ Or a buzzer.
本发明 过胶机,所述检测电路 5 与所述处理器 4 和所述马达 2 连接,用于检测输入所述马达 2 的电流值,将所述电流值的大小信息传送至所述处理器 4 。 In the pasting machine of the present invention, the detecting circuit 5 is connected to the processor 4 and the motor 2 for detecting the input of the motor 2 The current value is transmitted to the processor 4 for the magnitude information of the current value.
本发明过胶机,所述处理器 4 与所述马达 2 和所述检测电路 5 连接,用于判断所述电流值是否大于预定值;当输入所述马达 2 的电流值大于预定值时,控制所述马达 2 通过所述传动齿轮 3 带动所述胶辘 1 反转,报警装置 6 发出报警提示,退出过胶套;当输入所述马达 2 的电流值小于或等于所述预定值时,所述处理器 4 控制所述马达 2 通过所述传动齿轮 3 带动所述胶辘 1 正转,完成过胶。 The glue machine of the present invention, the processor 4 and the motor 2 and the detecting circuit 5 a connection for determining whether the current value is greater than a predetermined value; when the current value input to the motor 2 is greater than a predetermined value, controlling the motor 2 to drive the plastic capsule 1 to reverse through the transmission gear 3, and the alarm device 6 And issuing an alarm prompt to exit the rubber sleeve; when the current value input to the motor 2 is less than or equal to the predetermined value, the processor 4 controls the motor 2 to drive the plastic capsule through the transmission gear 3 Forward, complete the glue.
本发明提供的检测电路的电路图,如图 3 所示,其中,直流电源正极经过继电器 K1 ,此时继电器 K1 保持常闭状态,马达 2 接通电源,通过地线形成回路,马达 2 正转, IC U10 把电流信号处理后传给处理器 4 ,处理器 4 根据输入信号和预定值作比较,如果小于或等于预定值,处理器 4 就不会动作,马达 2 继续正转;如果大于预定值,则输出信号,信号经过 Q1 处理后输入到 K1 继电器线圈控制继电器动作,使继电器 K1 由常闭状态变成常开状态,即时改变马达 2 电流的输入方向,使马达 2 带动传动齿轮 3 和胶辘 1 反转。 The circuit diagram of the detection circuit provided by the present invention is shown in FIG. 3, wherein the positive pole of the DC power source passes through the relay K1, and the relay K1 at this time Keeping the normally closed state, the motor 2 is powered on, the loop is formed through the ground, the motor 2 is rotating forward, and the IC U10 processes the current signal and transmits it to the processor 4, the processor 4 According to the comparison between the input signal and the predetermined value, if less than or equal to the predetermined value, the processor 4 does not operate, the motor 2 continues to rotate forward; if it is greater than the predetermined value, the signal is output, and the signal is input to K1 after being processed by Q1. The relay coil controls the relay to make the relay K1 change from the normally closed state to the normally open state, and instantly changes the input direction of the motor 2 current, so that the motor 2 drives the transmission gear 3 and the capsule 1 to reverse.
由于输入马达 2 的电流值随着马达 2 的输出功率的大小变化而成正比的原理,过胶机正常过薄的过胶套时,胶辘 1 受到的压力比较小,通过传动齿 3 带动胶辘 1 转动所需要的马达 2 的扭力也较小,需要的马达 2 的输入功率也小,则输入马达 2 的电流同步也较小;过厚的过胶套时胶辘 1 受到的压力比较大,通过传动齿 3 带动胶辘 1 转动所需要的马达 2 的扭力较大,需要马达 2 的输入功率也大,输入马达 2 的电流同步也较大。 Since the current value of the input motor 2 is proportional to the change of the output power of the motor 2, when the glue machine is normally too thin, the plastic bottle is used. 1 The pressure is relatively small, and the rubber is driven by the gear teeth. 1 The torque required for the rotation of the motor 2 is also small. If the input power of the motor 2 is small, the input motor 2 is input. The current synchronization is also small; when the rubber sleeve is too thick, the pressure of the plastic cartridge 1 is relatively large, and the rubber is driven by the transmission tooth 3. The motor 2 required for rotation has a large torque and requires a motor 2 The input power is also large, and the current of the input motor 2 is also synchronized.
为了保护过胶机,需要在处理器 4 中存储一个预定值,该预定值是根据过胶机过最大厚度胶套时马达 2 的输出功率计算出的电流值来设定的,该预定值会高于过胶机过最大厚度胶套时马达的输入电流值,低于马达 2 的最大输出功率时的电流值。 In order to protect the glue machine, it is necessary to store a predetermined value in the processor 4, which is based on the motor 2 when the glue machine passes the maximum thickness of the rubber sleeve 2 The output current is calculated from the current value, which is higher than the input current value of the motor when the glue machine passes the maximum thickness of the rubber sleeve, and is lower than the current value of the maximum output power of the motor 2.
当检测电路 5 检测到输入马达 2 的电流值小于或等于预定值时,处理器 4 控制马达 2 通过传动齿轮 3 带动胶辘 1 正转,完成过胶;当输入马达 2 的电流值大于预定值时,处理器 4 控制马达 2 通过传动齿轮 3 带动胶辘 1 反转,同时报警装置 6 发出报警提示,并推出过胶套和 / 或过胶文件,不再需要按动退纸键,及时有效保护过胶机及过胶文件不受到损坏。 When the detecting circuit 5 detects that the current value of the input motor 2 is less than or equal to a predetermined value, the processor 4 controls the motor 2 to pass the transmission gear 3 The glue cartridge 1 is rotated forward to complete the glue; when the current value of the input motor 2 is greater than the predetermined value, the processor 4 controls the motor 2 to drive the capsule 1 through the transmission gear 3 to reverse, and the alarm device 6 When the alarm is issued and the rubber sleeve and/or the glue file are pushed out, it is no longer necessary to press the paper-back button to effectively protect the glue machine and the glue file from damage.
当过胶套卡死在过胶机内时,这时马达 2 的扭力会突然增加很多,马达 2 的输入功率也会增加,输入马达 2 的电流也会增大很多,这时如果不尽快将卡死的胶套取出或者退出,就会损坏过胶机及过胶的文件。另外,当使用者意识到正在过胶的胶套需要退出时,通常会第一本能反应会拖住胶套及用力拉出,此时,马达 2 由于受到外力的反方向拉动影响,瞬间输入电流会加大很多,远远超过正常过胶时所需要的电流,马达 2 会很容易损坏,这种状况如果继续保持一段时间,很快会进一步损坏传动件(例如齿轮断齿或爆裂等等)。 When the rubber sleeve is stuck in the glue machine, the torque of the motor 2 suddenly increases a lot, and the input power of the motor 2 also increases, and the input motor 2 The current will also increase a lot. If you do not remove or quit the stuck rubber sleeve as soon as possible, it will damage the glue machine and the glued documents. In addition, when the user realizes that the rubber sleeve that is being glued needs to be withdrawn, the first instinctive reaction will usually drag the rubber sleeve and pull it out forcefully. At this time, the motor 2 Due to the influence of the pulling force in the opposite direction of the external force, the instantaneous input current will increase a lot, far exceeding the current required for normal glue, motor 2 It can be easily damaged, and if it continues for a while, it will quickly damage the transmission (such as gear breakage or bursting, etc.).
本发明提供了一种过胶机保护方法,如图 4 所示, 包括以下步骤: The invention provides a method for protecting a glue machine, as shown in FIG. 4, comprising the following steps:
S1 、不停地 检测电路 5 检测输入马达 2 的电流值;并将检测到的电流值传输至处理器 4 ; S1, continuously detecting circuit 5 detecting the current value of the input motor 2; and transmitting the detected current value to the processor 4;
S2 、处理器 4 判断电流值是否大于预定值;若是,则进入步骤 S3 ;若否,则进入步骤 S4 ; S2, the processor 4 determines whether the current value is greater than a predetermined value; if yes, proceeds to step S3; if not, proceeds to step S4;
S3 、 处理器 4 控制马达 2 和胶辘 1 反转,同时发出报警提示,退出过胶套和 / 或过胶文件; S3, processor 4 control motor 2 and plastic 1 reverse, at the same time give an alarm prompt, exit the rubber sleeve and / Or a glue file;
S4 、处理器 4 控制马达 2 和胶辘 1 正转,完成过胶。 S4, processor 4 control motor 2 and plastic 1 forward, complete the glue.
当检测电路 5 检测到输入马达 2 的电流值小于或等于预定值时,处理器 4 控制马达 2 通过传动齿轮 3 带动胶辘 1 正转,完成过胶;当输入马达 2 的电流值大于预定值时,处理器 4 控制马达 2 通过传动齿轮 3 带动胶辘 1 反转,同时报警装置 6 发出报警提示,并退出过胶套或过胶文件,不再需要按动退纸键,及时有效保护过胶机及过胶文件不受到损坏。 When the detecting circuit 5 detects that the current value of the input motor 2 is less than or equal to a predetermined value, the processor 4 controls the motor 2 to pass the transmission gear 3 The glue cartridge 1 is rotated forward to complete the glue; when the current value of the input motor 2 is greater than the predetermined value, the processor 4 controls the motor 2 to drive the capsule 1 through the transmission gear 3 to reverse, and the alarm device 6 When the alarm prompts and exits the rubber sleeve or the glue file, it is no longer necessary to press the paper exit button to effectively protect the glue machine and the glue file from damage.
通过实时检测输入马达的电流值,连续不间断地检测过胶机的过胶状态,及时退出卡死或放错的过胶套,有效保护过胶机及过胶文件不受损坏。 By detecting the current value of the input motor in real time, the glue state of the glue machine is continuously and uninterruptedly detected, and the stuck or misplaced rubber sleeve is promptly exited, thereby effectively protecting the glue machine and the glue file from damage.
本领域的技术人员应当明白,本文描述的各种特征可通过方法、数据处理系统或计算机程序产品来实现。因此,这些特征可全部采用硬件的方式、全部采用软件的方式或者采用硬件和软件结合的方式来表现。此外,上述特征也可采用存储在一种或多种计算机可读存储介质上的计算机程序产品的形式来表现,该计算机可读存储介质中包含计算机可读程序代码段或者指令,其存储在存储介质中。可以使用任何使用的计算机可读存储介质,包括硬盘、 CD-ROM 、光存储设备、磁存储设备和 / 或上述设备的组合。 Those skilled in the art will appreciate that the various features described herein can be implemented by a method, data processing system, or computer program product. Therefore, these features can all be represented in a hardware manner, in a software-based manner, or in a combination of hardware and software. Furthermore, the above features may also be embodied in the form of a computer program product stored on one or more computer readable storage media containing computer readable program code segments or instructions stored for storage. In the medium. Any computer readable storage medium used, including a hard disk, A combination of a CD-ROM, an optical storage device, a magnetic storage device, and/or the above devices.
以上所述仅为本发明的较佳实施例而已,本领域技术人员知悉,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等同替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明的保护范围。 The above are only the preferred embodiments of the present invention, and those skilled in the art can make various changes or equivalents to these features and embodiments without departing from the spirit and scope of the invention. In addition, these features and embodiments may be modified to adapt to the specific circumstances and materials without departing from the spirit and scope of the invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all the embodiments falling within the scope of the claims of the present invention fall within the scope of the present invention.

Claims (10)

1 、一种过胶机保护方法, 包括胶辘( 1 )、用于驱动所述胶辘( 1 )转动的马达( 2 ),其特征在于, 包括以下步骤:1 . A method for protecting a glue machine, comprising a plastic bottle ( 1 ), a motor ( 2 ) for driving the rotation of the plastic bottle ( 1 ), wherein Includes the following steps:
S1 、不停地 检测输入所述马达( 2 )的电流值;S1, continuously detecting the current value input to the motor (2);
S2 、判断所述电流值是否大于预定值;若是,则进入步骤 S3 ;若否,则进入步骤 S4 ;S2, determining whether the current value is greater than a predetermined value; if yes, proceeding to step S3; if not, proceeding to step S4;
S3 、 控制所述马达( 2 )和所述胶辘( 1 )反转,退出过胶套;S3, controlling the motor (2) and the plastic capsule (1) to reverse, and exiting the rubber sleeve;
S4 、控制所述马达( 2 )和所述胶辘( 1 )正转,完成过胶。S4, controlling the motor (2) and the capsule (1) to rotate forward, and completing the glue.
2 、根据权利要求 1 所述的过胶机保护方法 ,其特征在于,所述预定值是根据所述过胶机过最大厚度过胶套时所述马达( 2 )的输出功率计算出的电流值来设定的。The method for protecting a glue dispenser according to claim 1, wherein the predetermined value is the motor according to the maximum thickness of the glue dispenser when the rubber sleeve is over the rubber sleeve (2) The current value calculated by the output power is set.
3 、根据权利要求 1 所述的过胶机保护方法 ,其特征在于,所述步骤 S3 还包括发出报警提示。3. The method of protecting a glue dispenser according to claim 1, wherein the step S3 further comprises issuing an alarm prompt.
4 、一种用于实现权利要求 1 所述保护方法的过胶机,包括胶辘( 1 )、用于驱动所述胶辘( 1 )转动的马达( 2 ),其特征在于,所述过胶机还包括用于检测输入所述马达( 2 )的电流值的检测电路( 5 )、根据所述检测电路( 5 )的检测结果控制所述马达( 2 )和胶辘( 1 )转动方向的处理器( 4 )。4. A glue dispenser for implementing the protection method of claim 1, comprising a plastic cartridge (1), a motor for driving the rotation of the plastic capsule (1) (2) The glue machine further includes a detecting circuit (5) for detecting a current value input to the motor (2), and controlling the motor according to a detection result of the detecting circuit (5) (2) ) and plastic bottles ( 1) The direction of rotation of the processor (4).
5 、根据权利要求 4 所述的过胶机,其特征在于,所述检测电路( 5 )不停地检测输入所述马达( 2 )的电流值。The glue dispenser according to claim 4, wherein the detecting circuit (5) continuously detects the input of the motor (2) The current value.
6 、根据权利要求 4 所述的过胶机,其特征在于,所述预定值是根据所述过胶机过最大厚度胶套时所述马达( 2 )的输出功率的电流值来设定的;所述预定值存储于所述处理器( 4 )中。The glue dispenser according to claim 4, wherein the predetermined value is according to the motor when the glue machine passes the maximum thickness of the rubber sleeve (2) The current value of the output power is set; the predetermined value is stored in the processor (4).
7 、根据权利要求 4 所述的过胶机,其特征在于,所述过胶机还包括设于所述胶辘( 1 )和马达( 2 )之间用于传动的传动齿轮( 3 )。The glue dispenser according to claim 4, wherein the glue dispenser further comprises a glue (1) and a motor (2) ) between the transmission gears ( 3 ) for transmission.
8 、根据权利要求 7 所述的过胶机,其特征在于,所述过胶机还包括与所述处理器( 4 )相连用于发出报警提示的报警装置( 6 )。The glue dispenser according to claim 7, wherein the glue dispenser further comprises an alarm device connected to the processor (4) for issuing an alarm prompt ( 6).
9 、根据权利要求 8 所述的过胶机,其特征在于,所述检测电路( 5 )与所述处理器( 4 )和所述马达( 2 )连接,用于检测输入所述马达( 2 )的电流值,将所述电流值的大小信息传送至所述处理器( 4 )。The glue dispenser according to claim 8, wherein the detecting circuit (5) and the processor (4) and the motor (2) a connection for detecting a current value input to the motor (2), and transmitting the magnitude information of the current value to the processor (4).
10 、根据权利要求 9 所述的过胶机,其特征在于,所述处理器( 4 )与所述马达( 2 )和所述检测电路( 5 )连接,用于判断所述电流值是否大于预定值;当输入所述马达( 2 )的电流值大于预定值时,控制所述马达( 2 )通过所述传动齿轮( 3 )带动所述胶辘( 1 )反转,报警装置( 6 )发出报警提示,退出过胶套;当输入所述马达( 2 )的电流值小于或等于所述预定值时,所述处理器( 4 )控制所述马达( 2 )通过所述传动齿轮( 3 )带动所述胶辘( 1 )正转,完成过胶。The glue dispenser according to claim 9, wherein said processor (4) and said motor (2) and said detecting circuit (5) a connection for determining whether the current value is greater than a predetermined value; controlling the motor (2) to drive the glue through the transmission gear (3) when a current value input to the motor (2) is greater than a predetermined value辘 ( 1 Reversing, the alarm device (6) issues an alarm prompt to exit the rubber sleeve; when the current value input to the motor (2) is less than or equal to the predetermined value, the processor (4) controls the motor ( 2 The rubber (1) is rotated by the transmission gear (3) to complete the glue.
PCT/CN2013/087447 2013-11-19 2013-11-19 Laminator protection method and laminator implementing said method WO2015074183A1 (en)

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