WO2015072472A1 - Valve with antistatic function and jig for mounting same - Google Patents
Valve with antistatic function and jig for mounting same Download PDFInfo
- Publication number
- WO2015072472A1 WO2015072472A1 PCT/JP2014/079923 JP2014079923W WO2015072472A1 WO 2015072472 A1 WO2015072472 A1 WO 2015072472A1 JP 2014079923 W JP2014079923 W JP 2014079923W WO 2015072472 A1 WO2015072472 A1 WO 2015072472A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- stem
- corrugated member
- valve
- mounting groove
- thin
- Prior art date
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
- F16K5/0657—Particular coverings or materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/06—Construction of housing; Use of materials therefor of taps or cocks
- F16K27/067—Construction of housing; Use of materials therefor of taps or cocks with spherical plugs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
- F16K5/0647—Spindles or actuating means
Definitions
- the present invention relates to a valve with an antistatic function for preventing static electricity from being charged to a valve body and a stem, and a mounting jig for the valve.
- valve seat friction is caused by friction between the valve seats during opening and closing, and friction between the valve body and fluid.
- Static electricity may be generated on the body or stem.
- static electricity accumulates in the valve body, and discharge may occur between the valve body and the valve body, causing fluid to burn or explode and cause disasters, etc.
- a valve having an antistatic function in which static electricity is removed by connecting a valve body, a stem, and a valve body is known.
- a valve with an antistatic device of Patent Document 1 has been proposed.
- a hole is provided in the fitting portion of the stem into the groove, and a metal ball is fitted into this hole via a metal compression spring, and the metal ball is elastically pressed against the inner surface of the groove by the elastic force of the compression spring.
- a metal ball and a compression spring are prevented from slipping into the hole by caulking at the edge of the hole, and a valve in which charging is prevented by such a metal ball and a spring is generally used in many cases.
- Patent Document 2 a conductive ground spring is provided between the stem and the stem receiving cylinder to hold the packing, and the conductive leaf spring is bent into a concave groove formed on the inner peripheral surface of the conductive ground.
- a ball valve with an antistatic device in which is inserted and locked is disclosed.
- both ends of the leaf spring and the bent portion facing each other at an angle of 180 ° are brought into contact with the inner periphery of the ground. Therefore, the contact may become unstable and static electricity may not be removed.
- the fact that the route for conducting static electricity is from the ground to the body from the bolt via the pressing plate is also an unstable factor of the deterioration of conductivity. Since the leaf spring is arranged so as to hold the stem from the outside, the contact force of the leaf spring to the stem increases, and the stem load increases due to the spring load of the leaf spring, which adversely affects the operation. There was also.
- the present invention has been developed to solve the above-mentioned problems, and its purpose is to remove static electricity to the valve body and stem to reliably prevent charging, and to provide a conductive structure with a simple structure. Can be easily mounted from the outside, and the presence or absence and mounting state of this part can be determined from the outside regardless of before and after the valve assembly, reducing contact resistance to ensure operability and manufacturing with high versatility
- Another object is to provide a valve with an antistatic function and a mounting jig for the same.
- the invention according to claim 1 is provided so as to be rotatable through a stem in which a valve body provided in a body is mounted on a shaft mounting portion, and either the shaft mounting portion or the stem or A conductive thin plate corrugated member having a predetermined length is attached to the annular mounting grooves provided on both sides, and this thin plate corrugated member is brought into contact with the outer peripheral surface of the stem and the inner peripheral surface of the shaft mounting portion. It is a valve.
- an annular insertion port is formed in the upper gap between the shaft mounting portion and the stem, and the wave shape wave height of the thin plate corrugated member is reduced and the insertion port is inserted into the mounting groove.
- the thin corrugated member is restored by an elastic force at a position where the stem and the shaft mounting portion face each other so that the peaks and troughs of the thin corrugated member are in contact with both of them.
- the position of the mounting groove in the shaft mounting portion is above the shaft seal position of the stem, and a thin corrugated member is mounted in the mounting groove in a curved state, and both end portions of the thin corrugated member are With antistatic function that accumulates elastic force in the diameter expansion direction, elastically engages the inner peripheral surface of the mounting groove, and elastically contacts the stem by the pressure generated when the center side of the thin corrugated member is bent around the fulcrum It is a valve.
- the invention according to claim 4 is a valve with an antistatic function in which a taper or an R surface is provided on the outer periphery of the stem, and a thin corrugated member can be inserted from the insertion port along the taper or the R surface.
- the invention according to claim 5 is a valve with an antistatic function in which the width of the insertion port is made smaller than the width of the outer peripheral surface of the stem and the inner peripheral surface of the shaft mounting portion.
- the invention according to claim 6 is a valve with an antistatic function in which the thin corrugated member has a length of about 25% to 50% of the circumference of the stem.
- a ground plate is provided in the shaft mounting portion, and a thin corrugated member is inserted into a mounting groove provided in the ground plate so that the thin corrugated member and the stem are in intermittent contact with each other. This is a valve with a prevention function.
- the invention according to claim 8 is a mounting jig for a valve with an antistatic function, wherein an annular protrusion is formed at an end of the cylindrical body, and the annular protrusion is inserted into a mounting groove and a stem. And a thin plate corrugated member is bent in the curved state to be engaged with the mounting groove, and the outer periphery of the stem and the inner periphery of the mounting groove are provided in contact with each other.
- the conductive thin plate corrugated member is mounted in the annular mounting groove provided in one or both of the shaft mounting portion and the stem, and the thin plate corrugated member is connected to the stem and the shaft mounting portion.
- the static electricity to be charged to the valve body and stem through this thin corrugated member is conducted from the shaft side to the body side, and discharged from the body to the outside to reliably prevent static electricity from being charged.
- the thin corrugated members are in contact with each other while repelling in the outer circumferential direction, the valve can be operated while reducing the contact resistance to the stem and ensuring excellent operability with light operation torque.
- Conductive parts can be easily mounted from the outside with a simple structure without disassembling the valve or removing the parts, and the presence or absence of these parts can be visually recognized from the outside regardless of before and after the valve is assembled to prevent erroneous mounting.
- a thin corrugated member can be provided according to various valve sizes, and since the mounting space for the thin corrugated member is small, it can be manufactured with high versatility.
- the thin corrugated member is inserted from the insertion opening in the gap above the shaft mounting portion and the stem while accumulating the elastic force due to the wave shape. It can be mounted in a mounting groove provided after the insertion opening. For this reason, it is possible to easily attach the thin corrugated member with the valve assembled without attaching or detaching the shaft mounting part, and when the thin corrugated member reaches the mounting groove, the thin corrugated member is restored by elastic force while preventing it from coming out. It can be reliably arranged at a predetermined position.
- the presence or absence of the thin corrugated member can be visually confirmed from the insertion port above the mounting groove without removing the shaft mount, and during use, the corrugated thin corrugated member is attached to the stem and shaft at multiple locations. Continuous conduction is possible by contacting both of the parts.
- the mounting groove is located above the shaft seal position of the stem, so that liquid contact can be reliably prevented, and the thin corrugated member can be formed of various materials without depending on the type of fluid.
- the both ends of the thin corrugated member in a curved state are elastically engaged with the inner peripheral surface of the mounting groove, and are elastically contacted with the stem by the pressure when the central side is bent around the fulcrum. The locked state is maintained, and it is possible to reliably prevent the slipping out.
- the thin corrugated member is inserted along the taper or the R surface so as to slide from the insertion opening of the mounting groove. It is possible to mount along the outer periphery of the mounting groove by reducing the diameter naturally so as to resist and guiding to the mounting groove and expanding the diameter when reaching the mounting groove. For this reason, easy mounting is possible without applying an excessive force in the direction of reducing the diameter of the thin corrugated member.
- the width of the insertion port is smaller than the mounting groove.
- the mounting state of the thin corrugated member in the mounting groove can be maintained to prevent the thin corrugated member from dropping from the insertion port.
- the thin corrugated member is provided shorter than the mounting groove, and the thin corrugated member can be locked to the mounting groove while giving an appropriate elastic force in the diameter increasing direction. Maintaining the contact state between the stem and the mounting groove to remove static electricity and suppressing the stem to the minimum necessary contact state against the stem prevents an increase in operating torque and facilitates valve opening and closing with a light operating force.
- the thin corrugated member can be easily inserted into the ground plate provided separately from the body, and the mounting groove can be provided on the upper side of the body via the ground plate.
- a thin corrugated member can be mounted from the top of the body without disassembling the valve. Since the thin corrugated member and the stem contact each other intermittently, the contact area of the thin corrugated member is reduced to prevent the stem from being worn and the operating torque from increasing. Remove static electricity stably and reliably.
- the annular corrugated member presses and attaches the thin corrugated member by inserting the annular corrugated member into the mounting groove from the upper part of the body with the thin corrugated member temporarily attached to the body.
- the thin corrugated member can be easily mounted at an appropriate position in the mounting groove by inserting the groove.
- FIG. 2 is an AA enlarged sectional view of FIG. 1. It is the expansion perspective view which showed the insertion slot vicinity of a mounting groove. It is an expansion perspective view which shows the state which inserted the thin plate corrugated member of FIG. It is a front view which shows a thin plate corrugated member. It is the B section enlarged view of FIG. It is the perspective view which showed the other example of the thin plate corrugated member. It is a longitudinal cross-sectional view which shows the mounting state by a mounting jig. It is a principal part expanded sectional view which shows the other example of mounting
- FIG. 1 shows an embodiment of the valve with an antistatic function of the present invention
- FIG. 2 shows an AA enlarged sectional view in FIG.
- a valve with an antistatic function (hereinafter referred to as a valve body 1) in the present invention comprises, for example, a trunnion type ball valve.
- the valve body 1 has caps 2a on both sides of a body 2 by bolts and nuts 2b. It has a fixed three-piece structure.
- a valve body 3 is provided in the body 2, and the valve body 3 is rotatably provided via a stem 5 that is mounted on a shaft mounting portion 6 provided on the upper portion of the body 2. Yes.
- the upper and lower sides of the valve body 3 are pivotally supported on a metal trunnion plate 13 such as stainless steel via a cylindrical radial bearing 11 and a disc-shaped thrust washer 12.
- the radial bearing 11 is made of non-conductive resin.
- the outer periphery is made of PTFE (polytetrafluoroethylene) reinforced with stainless steel, and the thrust washer 12 is also made of non-conductive resin such as PTFE. It is made up of.
- the trunnion plate 13 is positioned and fixed to the body 2 by positioning pins 14.
- the body 2, the cap 2 a, the valve body 3, the stem 5, the bonnet 8 and the ground plate 9 described later are formed of a conductive metal, for example, stainless steel such as SUS316.
- the bonnet 8 and the ground plate 9 are fixed by bolts 18, and the ground plate 9 is fixed to the body 2 by bolts (not shown).
- the stem 5 and the bonnet 8, and the stem 5 and the ground plate 9 are arranged in a non-contact state with a gap for rotating the stem 5 between the respective components.
- the shaft mounting portion 6 has a bonnet 8 and a ground plate 9 provided on the upper side of the bonnet 8.
- a sealing O-ring 7 is mounted on the inner periphery of the bonnet 8, and a contact portion between the O-ring 7 and the stem outer peripheral side is a shaft seal position.
- a radial bearing 26 made of a nonconductive material such as PTFE is mounted between the bonnet 8 and the stem 5.
- a gasket 19 made of a nonconductive material made of resin such as PTFE is partially attached.
- the ground plate 9 has a function of pressing the gasket 19 on the lower surface and a function of mounting an actuator (not shown) for opening and closing the valve on the upper surface.
- a radial bearing 27 made of a nonconductive material such as PTFE is mounted between the ground plate 9 and the stem 5.
- an annular mounting groove 10 is provided on the ground plate 9 on the shaft mounting portion 6 side. As shown in FIG. 2, the mounting groove 10 has conductivity. A thin corrugated member 20 having a predetermined length is mounted. The mounting groove 10 is provided above the shaft seal position of the stem 5, whereby the thin corrugated member 20 is disposed outside the wetted part through which the fluid flows.
- the thin corrugated member 20 is mounted in a mounting groove 10 formed on the shaft mounting portion 6 side in a curved state concentric with the stem 5, so that the outer peripheral surface 22 of the stem 5 and the shaft Corrugated peaks and valleys are provided on the inner peripheral surface 23 of the mounting portion 6 in an intermittent manner.
- Both end portions 24, 24 of the thin corrugated member 20 are elastically engaged with the mounting groove 10 of the inner peripheral surface 23 of the shaft mounting portion in a state in which the elastic force in the diameter increasing direction is accumulated, and the thin corrugated member 20 has a length.
- the center portion 25 that is the center side of the direction is elastically contacted by the pressure generated when the center portion 25 is bent to a fulcrum.
- the thin corrugated member 20 is made of metal, and is made of a metal material such as spring steel such as SUS304-CSP or copper alloy. 5 and 6 show the shape of the thin corrugated member 20 in a natural state where no external force is applied.
- the length L of the thin corrugated member 20 is preferably about 25% to 50% of the circumference of the stem 5. When the length L is less than 25% of the circumference of the stem 5, the thin corrugated member 20 is too short to bend, and the thin corrugated member 20 may be detached from the mounting groove 10. If the stem 5 is slightly tilted during rotation, the stem 5 may not come into contact with the thin corrugated member 20. On the other hand, if the length L exceeds 50% of the circumference of the stem 5, it may be too long, and it may take time to mount the thin corrugated member 20 in the mounting groove 10.
- the plate thickness t of the thin plate corrugated member 20 is in the range of 0.06 mm ⁇ plate thickness t ⁇ 0.2 mm, and preferably about 0.1 mm. If the plate thickness t is 0.06 mm or less, the elastic force becomes weak and the contact necessary for electrical conduction may not be obtained. On the other hand, if the plate thickness t is 0.2 mm or more, it is too thick and hard, and in particular, since it has a corrugated shape, the strength is too strong and it may be difficult to curve.
- the number of waves, the wave height H, and the wave width W need to be considered in particular.
- the width W of one wave is from mountain to mountain, or from valley to valley, and this one cycle is one wave
- the number of waves in one cycle is increased, so that the stem outer peripheral surface 22 and the shaft mounting portion Since each contact point with the surrounding surface 23 increases, these become easy to conduct
- the number of waves is increased too much, when the thin corrugated member 20 is bent and inserted into the mounting groove 10, this wave is easily caught on the bonnet 8 and becomes difficult to handle. The number of waves is good.
- the spring load is easily stabilized by increasing the wave height H, the contact state with the stem outer peripheral surface 22 and the shaft mounting portion inner peripheral surface 23 is stabilized.
- the wave height H is excessively increased, the contact resistance between the stem outer peripheral surface 22 and the shaft mounting portion inner peripheral surface 23 becomes excessive, and the operating torque becomes excessive. It is desirable.
- the wave width W By widening the wave width W, when the thin corrugated member 20 is inserted into the mounting groove 10, it can be easily elastically deformed in a curved shape, and plastic deformation at the time of mounting can be prevented to ensure a uniform spring load.
- the minimum number of waves is two and the maximum is about six, and the wave height H is set to the mounting groove 10.
- the width W of the wave be set to a size that does not cause plastic deformation when the thin corrugated member 20 is inserted.
- the number of waves of the thin corrugated member 20 in FIG. 5 and FIG. It is preferable to set 1.7 mm, wave width W: 15 mm, length L to 90 mm, plate thickness t to 0.1 mm, and plate width X shown in FIGS. 3 and 4 to 4 mm.
- the curved surface R of one wave has a radius of about 8 to 9 mm.
- a taper 30 is provided on the outer periphery of the stem 5 near the upper surface of the ground plate 9, and an annular insertion port 31 is formed in the gap above the shaft mounting portion 6 and the stem 5.
- the mounting groove 10 is positioned below the insertion port 31 on the lower side.
- the insertion port 31 is provided with a tapered surface 32 at a position facing the taper 30, and the thin corrugated member 20 is provided between the taper 30 and the tapered surface 32 so as to be inserted into the mounting groove 10 through the insertion port 31. It is done.
- the opening side of the insertion port 31 is widened to facilitate insertion of the thin corrugated member 20, and the inserted thin corrugated member 20 is guided to the mounting groove 10 by the taper 30 and the tapered surface 32.
- the taper 30 may be an R surface, and the thin corrugated member 20 can be inserted from the insertion port 31 of the mounting groove 10 along the taper 30 or the R surface.
- the insertion port 31 is provided with the tapered surface 32.
- the tapered surface 32 is not essential, and may be a straight insertion port 31 without the tapered surface 32. Instead of the tapered surface 32, a rounded surface (not shown) may be provided.
- the thin corrugated member 20 When the thin plate corrugated member 20 is attached to the valve body 1 described above, the thin corrugated member 20 is curved as shown in FIGS. 2 and 3, and the solid line shown in FIG. It inserts from the insertion port 31 in the direction of the downward arrow. Accordingly, the thin corrugated member 20 slides along the taper 30 and the taper surface 32 in a curved state and expands when reaching the mounting groove 10.
- the width W1 of the insertion port 31 is larger than the plate thickness t of the thin corrugated member 20 shown in FIG. 6 and smaller than the wave height H. Therefore, the thin corrugated member 20 is in a state where the height of the corrugated wave is reduced, specifically, in a state where the elastic force of each corrugated portion is accumulated while being crushed in the radial direction, from the insertion port 31. It is inserted into the mounting groove 10.
- the width W2 between the stem 5 and the ground plate 9 (mounting groove 10) at the position where the mounting groove 10 is formed is larger than the width W1, in other words, the width W1 of the insertion port 31 is equal to that of the stem outer peripheral surface 22. It is smaller than the width W2 which is the width with the inner peripheral surface 23, and is smaller than the wave height H of the thin corrugated member 20 of FIG. Accordingly, the thin corrugated member 20 is locked and fixed to the mounting groove 10 in a state where the elastic force of the corrugated portion is accumulated.
- the thin corrugated member 20 is not fixed, and can freely move in the circumferential direction in the mounting groove 10.
- the thin corrugated member 20 is mounted in a curved shape.
- outward forces F1 and F1 are generated on the end portions 24 and 24 to return to the linear state
- an inward force F2 is also generated on the central portion 25 to return to the linear state. Therefore, the thin corrugated member 20 tries to return to the initial state with the end portions 24 and 24 as fulcrums, the end portions 24 and 24 are pressed against the mounting groove 10 by the force F1, and the central portion 25 is moved by the force F2. Press contact with the stem outer peripheral surface 22.
- the stem 5 and the ground plate 9 are electrically connected via the thin corrugated member 20. Since the thin corrugated member 20 is locked in a state of being elastically projected between the mounting groove 10 of the shaft mounting portion inner peripheral surface 23 and the stem outer peripheral surface 22, the thin plate corrugated member 20 is reliably prevented from falling off the mounting groove 10.
- the thin plate corrugated member 20 is formed with an outer peripheral protrusion 40 and an inner peripheral protrusion 41 due to the corrugation, which form corrugated peaks and troughs.
- the outer peripheral protrusion 40 and the inner peripheral protrusion 41 are slightly compressed between the shaft mounting inner peripheral surface 23 and the stem outer peripheral circle 22.
- the elastic force of the thin corrugated member 20 to the stem 5 and the ground plate 9 is increased, and the conduction state thereof can be increased.
- the outer peripheral protrusion 40 and the inner peripheral protrusion 41 are determined when the thin corrugated member 20 is mounted in the mounting groove 10 and are not determined in advance. Since the thin corrugated member 20 has no front and back sides, the thin corrugated member 20 can be mounted in any direction without being particular about the mounting direction.
- the mounting groove 10 when the mounting groove 10 is provided on the inner peripheral surface side of the shaft mounting portion 6, the mounting groove 10 is provided above the shaft seal position in addition to the ground plate 9. If there is, it may be provided in the bonnet 8. Further, the mounting groove 10 may be constituted by two parts, that is, a ground plate 9 and an actuator mounting part (not shown), or may be constituted by locking a retaining ring (not shown) on the inner periphery of the ground plate 9.
- the mounting groove 10 may be provided on the outer peripheral surface 22 of the stem 5, and the thin corrugated member 20 may be mounted in the mounting groove 10.
- the annular mounting groove 10 is provided in one or both of the shaft mounting portion 6 and the stem 5, and the thin corrugated member 20 mounted in the mounting groove 10 is connected to the stem outer peripheral surface 22 and the shaft mounting portion inner peripheral surface 23. Can be prevented from being charged.
- the mounting groove 10 may be provided in various shapes other than the annular shape, as long as the thin corrugated member 20 can be mounted while preventing dropping off and charging can be prevented.
- the outer peripheral side protrusion 40 and the inner peripheral side protrusion 41 in a shape that can be pressed evenly, it is possible to reduce torque and stabilize torque during the rotation of the stem.
- the thin corrugated member 20 has a length of at least 25% of the circumference of the stem 5, and both end portions 24, 24 can abut the shaft mounting portion inner peripheral surface 23 and the center portion 25 can contact the stem outer peripheral surface 22. If so, it may be mounted on either the primary side or the secondary side of the stem 5 with respect to the flow path direction.
- the end portions 24 and 24 of the thin corrugated member 20 do not have to be locked to the inner peripheral surface of the mounting groove 10, and in this case, the outer peripheral projection 40 near the end 24 serves as a fulcrum.
- the central portion 25 is pressed against the stem outer peripheral surface 22 by the force F2.
- action in the said embodiment of the valve with an antistatic function of this invention is demonstrated.
- the thin corrugated member 20 with the wave height reduced is inserted from above the stem 5 of the body 2 to which the shaft mounting portion 6 is attached.
- the thin corrugated member 20 can be guided and mounted so as to slide from the insertion port 31 through the taper 30 and the tapered surface 32 to the mounting groove 10.
- the insertion slot 31 can be surely disposed at a predetermined position of the mounting groove 10, the mounting operation is facilitated.
- the width W2 is larger than the width W1 and smaller than the wave height H as described above, so that the thin corrugated member 20 is elastically increased to the width W2. While being restored, it can be locked to the mounting groove 10 to maintain the mounting state in the mounting groove 10, and can be prevented from falling off the insertion port 31.
- the mounting groove 10 is formed on the lower side following the insertion port 31, the mounting groove 10 can be seen from the upper part of the stem 5 through the insertion port 31, and the thin corrugated member 20 is mounted on the mounting part 10. It is possible to easily check the presence or absence and state of wearing.
- an actuator may be mounted on the upper portion of the ground plate 9, but since this actuator is mounted after the shipping inspection, the mounting state of the thin corrugated member 20 can be confirmed before mounting the actuator. .
- the outer peripheral projection 40 comes into pressure contact with the mounting groove 10 of the ground plate 9, and the inner peripheral side
- the protrusion 41 is in pressure contact with the stem 5.
- the thin plate corrugated member 20 contacts both the stem outer peripheral surface 22 and the shaft mounting portion inner peripheral surface side 23, and the bonnet 8 and the body integrated with the ground plate 9 from the stem 5 through the thin plate corrugated member 20. 2 is used as a ground part to ensure electrical conductivity from the valve body 3 to the body 2, and static electricity charged on the valve body 3 and the stem 5 can be reliably removed via the thin plate corrugated member 20.
- the static electricity charged in the valve body 3 is conducted to the stem 5 that is in direct contact with the metals.
- This static electricity is conducted to the ground plate 9 through the thin corrugated member 20, and then to the bonnet 8 that is in direct contact with the ground plate 9, and further to the body 2 that is in direct contact with the bonnet 8.
- the static electricity conducted to the body 2 is conducted to a cap 2a that is in direct contact with the body 2 and a pipe (both not shown) connected to the cap 2a via a metal bolt, and discharged to the outside. .
- the thin corrugated member 20 is restored by an elastic force at a position where the stem 5 and the shaft mounting portion 6 are opposed to each other in the mounting groove 10 so that the valve body 3 is rotated by the stem 5.
- the contact state of both the thin corrugated member 20 to the stem 5 and the shaft mounting portion 6 can be ensured by the elastic force, and the antistatic performance can be maintained for a long time.
- FIG. 7 shows another example of the thin corrugated member.
- the thin plate corrugated member 50 is provided with a linear material formed in a corrugated shape, and can be press-contacted to the shaft mounting portion inner peripheral surface 23 and the stem outer peripheral surface 22 in FIG. 2 as in the case of the thin plate corrugated member 20 described above.
- the outer peripheral side protrusion 40 and the inner peripheral side protrusion 41 are provided. Even when the thin plate corrugated member 50 is mounted in the mounting groove 10 of FIGS. 2 to 4, the same function as the thin plate corrugated member 20 is exhibited. In this case, the cross-section of the thin corrugated member 50 may be distorted, which may cause distortion.
- the thin corrugated member 50 is inserted at the same time as the valve body 1 is assembled, it can be easily mounted in the mounting groove 10. become. At this time, the thin corrugated member 50 is mounted on the mounting groove 10 so as to be inclined at an angle, so that the falling is reliably prevented. Further, the cross-sectional shape of the thin corrugated member may be other than such a circular shape or the rectangular shape, and can be provided in various shapes.
- FIG. 8 shows a case where, for example, the thin corrugated member 20 is mounted using a mounting jig for the valve with an antistatic function (hereinafter referred to as a jig body 60).
- the jig body 60 is used to easily attach the thin corrugated member 20 to the ground plate 9.
- the jig body 60 is integrally formed of metal, for example, and has a cylindrical body 61 and an annular annular protrusion 62.
- a through hole 63 is formed in the center of the cylindrical body 61, and an annular protrusion 62 is provided on the end side of the cylindrical body 61.
- the thickness S of the annular protrusion 62 can be inserted between the taper 30 and the tapered surface 32 constituting the insertion port 31, specifically, between the maximum outer periphery of the stem 5 and the minimum inner periphery of the ground plate 9. Dimension is provided.
- the height T of the annular protrusion 62 is set such that the thin corrugated member 20 can be inserted into the mounting groove 10 and the thin corrugated member 20 is not pushed down too much. Specifically, the height T is provided with substantially the same dimension as the length from the upper surface of the ground plate 9 (the upper surface in the vicinity of the mounting groove 10) to the upper end of the mounting groove 10.
- the through hole 63 is provided with an inner diameter that matches the shaft diameter of the stem 5 so that the stem 5 can be inserted.
- the thin corrugated member 20 when the thin corrugated member 20 is mounted, first, the thin corrugated member 20 is lightly inserted between the taper 30 and the tapered surface 32. Subsequently, the jig body 60 is mounted from above so that the annular protrusion 62 is inserted between the mounting groove 10 into which the thin corrugated member 20 is inserted and the stem 5 while inserting the stem 5 into the through hole 63. To do. Thereby, the annular protrusion 62 presses the thin corrugated member 20 in the mounting direction, and the thin corrugated member 20 can be guided and locked to the mounting groove 10 in a curved state.
- the thin corrugated member 20 is inserted while being crushed in the radial direction by the taper 30 and the tapered surface 32, and is expanded in the radial direction by elastic force when pushed into the mounting groove 10. Fixed. At this time, since the thin corrugated member 20 reaches the mounting groove 10 and spreads instantaneously and emits a contact sound, the jig corrugated member 60 is inserted until the thin contact corrugated member 20 is confirmed. Can be mounted in the groove 10. If the jig main body 60 is used in this manner, the mounting of the thin corrugated member 20 becomes easier. However, the jig main body 60 is not necessarily mounted, and may be mounted directly with fingers or the like. .
- FIG. 9 shows another mounting example of the thin corrugated member 20.
- the thin corrugated member 20 is mounted on the bonnet 8 in the shaft mounting portion 6.
- an annular mounting groove 70 is provided above the liquid contact portion of the bonnet 8, specifically, above the O-ring 7 that is the shaft seal position, and the thin corrugated member 20 is mounted in the mounting groove 70.
- the thin corrugated member 20 is mounted along the mounting groove 70, and then the bonnet 8 is mounted on the body 2 from the upper part of the stem 5.
- the length of the thin corrugated member 20 is preferably about 50% of the circumference of the stem 5 in order to prevent dropping after assembly. .
- the presence or absence of the thin corrugated member 20 and the state of attachment may be confirmed by visual observation from above before attaching the ground plate 9. After mounting the ground plate 9, the thin corrugated member 20 can be confirmed by using an appropriate tester or the like. Although it is possible to mount the thin corrugated member 20 on the liquid contact side of the bonnet 8, it is desirable to mount it on the outside of the liquid contact portion in order to reliably exhibit the antistatic function.
- the thin corrugated member 20 may be provided in a shaft mounting portion other than the bonnet 8 and the ground plate 9.
- a thin corrugated member can also be mounted in the groove.
- the antistatic function is exhibited in the same manner as described above.
- the stem is a high-strength material, which makes it difficult to work.
- it is desirable that the thin corrugated member 20 is mounted in the mounting groove 10 provided in the ground plate 9.
- the ground plate 9 may be provided integrally with the bonnet 8.
- FIG. 10 shows another embodiment of the valve with an antistatic function of the present invention.
- the valve body 80 in this embodiment is a floating ball valve, and has a two-piece structure in which a cap 82 is fixed to a body 81 with bolts and nuts 2b.
- a valve body 83 is provided in the body 2, and the valve body 83 is rotatably provided via a stem 85 that is mounted on a shaft mounting portion 84 provided on the body 81.
- PTFE ball seats 86 are disposed on both sides of the valve body 83, respectively. For this reason, static electricity charged on the valve body 83 cannot be released from the ball seat 86 to the body 81 and the cap 82.
- the body 81, the cap 82, the valve body 83, the stem 85, and the packing holding ring 87 are made of conductive metal, for example, stainless steel such as SUS316.
- the packing retainer ring 87 is provided so that the lower part can be inserted into the shaft mounting part 84 in order to press the seal packing 88 mounted in the shaft mounting part 84 from above. By tightening, the contact position between the packing 88 and the outer peripheral side of the stem 85 becomes the shaft seal position.
- the stem 85 and the body 81 (including the shaft mounting portion 84), the stem 85 and the packing presser wheel 87 are provided in a non-contact state with a gap for rotating the stem 85 between the respective parts. ing.
- 90 is a PTFE stem bearing having a substantially L-shaped cross section, which is mounted between the flange portion 91 of the stem 85 and the body 81. Further, a spring member (not shown) may be attached between the valve body 83 and the stem 85 in the radial direction of the stem 85 to ensure conductivity.
- An annular mounting groove 89 is provided on the upper part of the packing holding wheel 87, and the thin corrugated member 20 is mounted in the mounting groove 89.
- the mounting groove 89 is provided above the shaft seal position (packing 88) of the stem 85, so that the thin corrugated member 20 contacts the outer peripheral surface 85a of the stem 85 and the inner peripheral surface of the mounting groove 89. In this state, it is arranged outside the wetted part where the fluid flows.
- the static electricity charged in the valve body 83 is conducted to the stem 85 that is in direct contact with the metal.
- Static electricity is conducted to the packing retainer ring 87 through the thin corrugated member 20, and then directly contacts the packing retainer ring 87 or indirectly through bolts (not shown) that fasten and fix the packing retainer ring 87 to the body 81.
- the valve body 83 is prevented from being charged by being electrically connected to the shaft mounting portion 84 (body 81) in contact with the valve body.
- the static electricity conducted to the body 81 is directly connected to the body 81 or indirectly connected via the bolt 2b to the cap 82 and piping connected to the cap 82 via a metal bolt (both not shown). Conducted.
- the thin corrugated member 20 can be easily attached between the stem 85 and the packing retainer ring 87 from above the valve, and the presence / absence of the attachment and the attachment state can be confirmed by visual observation from the outside.
- the thin corrugated member 20 is provided in the wetted part, and the thin corrugated member 20 can be formed of a special material to cope with a predetermined fluid. Further, the thin corrugated member can be attached to a valve other than the ball valve, and in this case as well, the same function as described above can be achieved by providing the thin corrugated member between the stem and the shaft mounting portion. Can demonstrate.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Taps Or Cocks (AREA)
- Details Of Valves (AREA)
- Elimination Of Static Electricity (AREA)
Abstract
Provided is a valve with an antistatic function, with which static electricity can be removed from the valve body and the stem, thereby reliably preventing the buildup of a charge, and with which a component used for conducting electricity can easily be attached from the outside due to a simple construction, and the presence of this component can be confirmed from the outside both before and after the valve is assembled. In addition, this component can be manufactured in a highly versatile manner while reducing the contact resistance and maintaining operability. Also provided is a tool for mounting this valve. A valve element (3) is provided in a body (2) so as to be capable of rotating via a stem (5) axially mounted on an axial mounting part (6). A conductive thin wavy plate member (20) of a prescribed length is mounted in an annular mounting groove (10) provided in the axial mounting part (6) and/or the stem (5), and this thin wavy plate member (20) makes contact with the outer circumferential surface (22) of the stem (5) and the inner circumferential surface (23) of the axial mounting part (6).
Description
本発明は、弁体やステムへの静電気の帯電を防止する帯電防止機能付バルブとその装着治具に関する。
The present invention relates to a valve with an antistatic function for preventing static electricity from being charged to a valve body and a stem, and a mounting jig for the valve.
ボールバルブ、バタフライバルブ、プラグバルブなどの弁体側或は弁本体側の弁座にゴム又は合成樹脂が用いられているバルブでは、開閉時の弁座間摩擦や、弁体と流体との摩擦によって弁体やステムに静電気が発生することがある。この場合、弁体から弁本体までの導通性が確保されていないと弁体に静電気が蓄積し、弁体と弁本体との間で放電して流体が燃焼や爆発して災害等を招くおそれがある。このような事態を防ぐため、弁体と、ステム、弁本体を導通させて静電気を除去するようにした帯電防止機能を備えたバルブが知られている。
For valves that use rubber or synthetic resin for valve seats such as ball valves, butterfly valves, plug valves, etc., or valve body side, the valve seat friction is caused by friction between the valve seats during opening and closing, and friction between the valve body and fluid. Static electricity may be generated on the body or stem. In this case, if the continuity from the valve body to the valve body is not secured, static electricity accumulates in the valve body, and discharge may occur between the valve body and the valve body, causing fluid to burn or explode and cause disasters, etc. There is. In order to prevent such a situation, a valve having an antistatic function in which static electricity is removed by connecting a valve body, a stem, and a valve body is known.
この種のバルブとして、例えば、特許文献1の帯電防止装置付弁が提案されている。この弁では、ステムの凹溝への嵌め込み部分に孔が設けられ、この孔に金属製圧縮ばねを介して金属球が嵌装され、圧縮ばねの弾発力で金属球が凹溝内面に弾圧されることで静電気の帯電が防止される。金属球、圧縮ばねは、孔の口縁のカシメによって孔内に抜け止めされ、このような金属球とばねとにより帯電を防止したバルブは、一般的に多く用いられている。
一方、特許文献2においては、ステムとステム受筒との間にパッキンを押える導電性グランドが設けられ、この導電性グランドの内周面に形成された凹溝に折り曲げ加工した導電性の板ばねが嵌入係止された帯電防止装置付きのボールバルブが開示されている。 As this type of valve, for example, a valve with an antistatic device ofPatent Document 1 has been proposed. In this valve, a hole is provided in the fitting portion of the stem into the groove, and a metal ball is fitted into this hole via a metal compression spring, and the metal ball is elastically pressed against the inner surface of the groove by the elastic force of the compression spring. This prevents static charges. A metal ball and a compression spring are prevented from slipping into the hole by caulking at the edge of the hole, and a valve in which charging is prevented by such a metal ball and a spring is generally used in many cases.
On the other hand, inPatent Document 2, a conductive ground spring is provided between the stem and the stem receiving cylinder to hold the packing, and the conductive leaf spring is bent into a concave groove formed on the inner peripheral surface of the conductive ground. A ball valve with an antistatic device in which is inserted and locked is disclosed.
一方、特許文献2においては、ステムとステム受筒との間にパッキンを押える導電性グランドが設けられ、この導電性グランドの内周面に形成された凹溝に折り曲げ加工した導電性の板ばねが嵌入係止された帯電防止装置付きのボールバルブが開示されている。 As this type of valve, for example, a valve with an antistatic device of
On the other hand, in
しかしながら、前者の特許文献1のような帯電防止構造のバルブでは、金属球と圧縮ばねとを凹溝に格納しつつカシメ加工を行うことが難しいことから、この帯電防止構造を設ける場合には手間がかかる。しかも、カシメ加工を失敗した場合には、金属球が弁体に接触できなかったり適切に動作できなくなるおそれがあるため、ステムを交換したり製作し直して再度カシメ加工を施す必要がある。金属球、圧縮ばねのステムへの取付スペースの確保も難しく、ステムの強度を保持しながら取付スペースを設ける必要がある。金属球、圧縮ばねが接液部に設けられているため、接液状態で動作できるようにするためには、特殊な材料で成形する必要が生じることもある。
さらには、カシメ状態の良否を外部から判断することが難しく、組立後の金属球や圧縮ばねの装着の確認も困難になっていた。 However, in the former anti-static valve such asPatent Document 1, it is difficult to perform caulking while storing the metal ball and the compression spring in the concave groove. It takes. Moreover, if the caulking process fails, the metal ball may not be able to contact the valve body or may not operate properly, so that it is necessary to replace the stem or remanufacture and perform the caulking process again. It is difficult to secure the space for mounting the metal ball and the compression spring on the stem, and it is necessary to provide the mounting space while maintaining the strength of the stem. Since the metal ball and the compression spring are provided in the liquid contact portion, it may be necessary to form the material with a special material in order to be able to operate in the liquid contact state.
Furthermore, it is difficult to determine whether the crimped state is good or not from the outside, and it is also difficult to confirm the mounting of the assembled metal ball or compression spring.
さらには、カシメ状態の良否を外部から判断することが難しく、組立後の金属球や圧縮ばねの装着の確認も困難になっていた。 However, in the former anti-static valve such as
Furthermore, it is difficult to determine whether the crimped state is good or not from the outside, and it is also difficult to confirm the mounting of the assembled metal ball or compression spring.
後者の特許文献2のボールバルブは、導電性の板ばねの脱落防止用として、この板ばねが装着されるグランドの上面が押圧板で覆われているため、板ばねの装着の確認が困難になる。板ばねを装着する場合には、グランドをステムから取外した状態で、予め折り曲げ加工した板ばねをさらに手で折り曲げながらグランド内周の凹溝に装着しなければならないため、板ばねの装着が困難であり、グランドやステムとの接触点を一定に保つことも難しくなる。板ばねの装着後には、再度グランドをステムに装着する必要があり、バルブの使用時には、板ばねの両端部と、これらと180°の角度で対向する屈曲部とをそれぞれグランド内周に接触させているため、接触が不安定になって静電気を除去できない場合がある。このとき、静電気を導電させるためのルートが、グランドから押え板を介してボルトからボデーになっていることも導電性悪化の不安定要素になる。
ステムを外周囲から抱きかかえるように板ばねが配置されているため、この板ばねのステムへの接触力が大きくなり、板ばねのばね荷重によりステムのトルクが上昇して操作に悪影響を及ぼすこともあった。 In the ball valve of thelatter patent document 2, since the upper surface of the ground to which the leaf spring is attached is covered with a pressing plate for preventing the conductive leaf spring from falling off, it is difficult to confirm the attachment of the leaf spring. Become. When attaching a leaf spring, it is difficult to attach the leaf spring because the leaf spring, which has been bent in advance, must be attached to the groove on the inner periphery of the ground while bending the leaf spring by hand with the ground removed from the stem. It is also difficult to keep the contact point with the ground and stem constant. After the leaf spring is attached, it is necessary to attach the ground to the stem again. When the valve is used, both ends of the leaf spring and the bent portion facing each other at an angle of 180 ° are brought into contact with the inner periphery of the ground. Therefore, the contact may become unstable and static electricity may not be removed. At this time, the fact that the route for conducting static electricity is from the ground to the body from the bolt via the pressing plate is also an unstable factor of the deterioration of conductivity.
Since the leaf spring is arranged so as to hold the stem from the outside, the contact force of the leaf spring to the stem increases, and the stem load increases due to the spring load of the leaf spring, which adversely affects the operation. There was also.
ステムを外周囲から抱きかかえるように板ばねが配置されているため、この板ばねのステムへの接触力が大きくなり、板ばねのばね荷重によりステムのトルクが上昇して操作に悪影響を及ぼすこともあった。 In the ball valve of the
Since the leaf spring is arranged so as to hold the stem from the outside, the contact force of the leaf spring to the stem increases, and the stem load increases due to the spring load of the leaf spring, which adversely affects the operation. There was also.
本発明は、上記の課題点を解決するために開発したものであり、その目的とするところは、弁体やステムへの静電気を除去して帯電を確実に防止し、簡単な構造により導電用の部品を外部から容易に取付けでき、バルブの組立て前後にかかわらずこの部品の有無や装着状態を外部から判別することができ、接触抵抗を軽減して操作性を確保し、高い汎用性により製作できる帯電防止機能付バルブとその装着治具を提供することにある。
The present invention has been developed to solve the above-mentioned problems, and its purpose is to remove static electricity to the valve body and stem to reliably prevent charging, and to provide a conductive structure with a simple structure. Can be easily mounted from the outside, and the presence or absence and mounting state of this part can be determined from the outside regardless of before and after the valve assembly, reducing contact resistance to ensure operability and manufacturing with high versatility Another object is to provide a valve with an antistatic function and a mounting jig for the same.
上記目的を達成するため、請求項1に係る発明は、ボデー内に設けた弁体を軸装部に軸装したステムを介して回転自在に設け、軸装部或はステムの何れか一方又は双方に設けた環状の装着溝に所定の長さを有する導電性の薄板波形部材を装着し、この薄板波形部材をステムの外周面と軸装部の内周面に接触させた帯電防止機能付バルブである。
In order to achieve the above object, the invention according to claim 1 is provided so as to be rotatable through a stem in which a valve body provided in a body is mounted on a shaft mounting portion, and either the shaft mounting portion or the stem or A conductive thin plate corrugated member having a predetermined length is attached to the annular mounting grooves provided on both sides, and this thin plate corrugated member is brought into contact with the outer peripheral surface of the stem and the inner peripheral surface of the shaft mounting portion. It is a valve.
請求項2に係る発明は、軸装部とステムとの上方の間隙に環状の挿入口を形成し、薄板波形部材の波形状の波の高さを縮めた状態で挿入口から装着溝に挿入し、薄板波形部材をステムと軸装部との対向位置で弾性力により復元して薄板波形部材の山と谷がこれら双方に接触させるようにした帯電防止機能付バルブである。
According to the second aspect of the present invention, an annular insertion port is formed in the upper gap between the shaft mounting portion and the stem, and the wave shape wave height of the thin plate corrugated member is reduced and the insertion port is inserted into the mounting groove. The thin corrugated member is restored by an elastic force at a position where the stem and the shaft mounting portion face each other so that the peaks and troughs of the thin corrugated member are in contact with both of them.
請求項3に係る発明は、軸装部における装着溝の位置は、ステムの軸シール位置の上方であり、当該装着溝に薄板波形部材を湾曲状態で装着し、この薄板波形部材の両端部を拡径方向の弾性力を蓄積して装着溝の内周面に弾性係合し、かつ薄板波形部材の中心側を支点に湾曲させたときに生じる圧力によりステムに弾性接触させた帯電防止機能付バルブである。
In the invention according to claim 3, the position of the mounting groove in the shaft mounting portion is above the shaft seal position of the stem, and a thin corrugated member is mounted in the mounting groove in a curved state, and both end portions of the thin corrugated member are With antistatic function that accumulates elastic force in the diameter expansion direction, elastically engages the inner peripheral surface of the mounting groove, and elastically contacts the stem by the pressure generated when the center side of the thin corrugated member is bent around the fulcrum It is a valve.
請求項4に係る発明は、ステムの外周にテーパまたはR面を設け、テーパまたはR面に沿わせて挿入口から薄板波形部材を挿入可能に設けた帯電防止機能付バルブである。
The invention according to claim 4 is a valve with an antistatic function in which a taper or an R surface is provided on the outer periphery of the stem, and a thin corrugated member can be inserted from the insertion port along the taper or the R surface.
請求項5に係る発明は、挿入口の幅をステムの外周面と軸装部の内周面との幅より小さくした帯電防止機能付バルブである。
The invention according to claim 5 is a valve with an antistatic function in which the width of the insertion port is made smaller than the width of the outer peripheral surface of the stem and the inner peripheral surface of the shaft mounting portion.
請求項6に係る発明は、薄板波形部材をステムの円周の25%から50%程度の長さとした帯電防止機能付バルブである。
The invention according to claim 6 is a valve with an antistatic function in which the thin corrugated member has a length of about 25% to 50% of the circumference of the stem.
請求項7に係る発明は、軸装部にグランドプレートを設け、このグランドプレートに設けた装着溝に薄板波形部材を挿入してこの薄板波形部材とステムとを断続的に接触するようにした帯電防止機能付バルブである。
In the invention according to claim 7, a ground plate is provided in the shaft mounting portion, and a thin corrugated member is inserted into a mounting groove provided in the ground plate so that the thin corrugated member and the stem are in intermittent contact with each other. This is a valve with a prevention function.
請求項8に係る発明は、帯電防止機能付バルブの装着治具であって、円筒体の端部に環状突部を形成し、この環状突部を薄板波形部材を挿入した装着溝とステムとの間に挿入して薄板波形部材を湾曲状態で装着溝に係止させてステムの外周と装着溝の内周とを接触可能に設けた装着治具である。
The invention according to claim 8 is a mounting jig for a valve with an antistatic function, wherein an annular protrusion is formed at an end of the cylindrical body, and the annular protrusion is inserted into a mounting groove and a stem. And a thin plate corrugated member is bent in the curved state to be engaged with the mounting groove, and the outer periphery of the stem and the inner periphery of the mounting groove are provided in contact with each other.
請求項1に係る発明によると、軸装部或はステムの何れか一方又は双方に設けた環状の装着溝に導電性の薄板波形部材を装着し、この薄板波形部材をステムと軸装部とに接触させることにより、この薄板波形部材を介して弁体やステムに帯電しようとする静電気を軸装部側からボデー側に導電し、ボデーから外部に放電することで静電気の帯電を確実に防止する。しかも、薄板波形部材が外周方向に弾発しながら接触していることで、ステムへの接触抵抗を軽減して軽い操作トルクで優れた操作性を確保しながらバルブ操作できる。バルブを分解したり部品を取り外すことなく導電用の部品を簡単な構造により外部から容易に取付けでき、バルブの組立て前後にかかわらずこの部品の有無を外部から目視で判別して誤装着も防止できる。各種のバルブサイズに応じて薄板波形部材を設けることができ、薄板波形部材の取付スペースも小さいため高い汎用性により製作できる。
According to the first aspect of the present invention, the conductive thin plate corrugated member is mounted in the annular mounting groove provided in one or both of the shaft mounting portion and the stem, and the thin plate corrugated member is connected to the stem and the shaft mounting portion. By making contact with the body, the static electricity to be charged to the valve body and stem through this thin corrugated member is conducted from the shaft side to the body side, and discharged from the body to the outside to reliably prevent static electricity from being charged. To do. In addition, since the thin corrugated members are in contact with each other while repelling in the outer circumferential direction, the valve can be operated while reducing the contact resistance to the stem and ensuring excellent operability with light operation torque. Conductive parts can be easily mounted from the outside with a simple structure without disassembling the valve or removing the parts, and the presence or absence of these parts can be visually recognized from the outside regardless of before and after the valve is assembled to prevent erroneous mounting. . A thin corrugated member can be provided according to various valve sizes, and since the mounting space for the thin corrugated member is small, it can be manufactured with high versatility.
請求項2に係る発明によると、軸装部をボデーに一体化した状態で、軸装部とステムとの上方の間隙の挿入口から薄板波形部材を波形状による弾性力を蓄積しながら挿入し、挿入口に続いて設けられた装着溝に装着できる。このため、軸装部を着脱することなくバルブを組立てた状態で容易に薄板波形部材を取付けでき、薄板波形部材が装着溝まで到達したときに弾性力により復元することで、抜け出しを防止しながら所定位置に確実に配置できる。装着後には、軸装部を取り外すことなく装着溝の上方の挿入口から薄板波形部材の有無や装着状態を目視により確認でき、使用時においては、波状の薄板波形部材が複数箇所でステムと軸装部との双方に接触することにより、連続した導通が可能になる。
According to the invention of claim 2, with the shaft mounting portion integrated into the body, the thin corrugated member is inserted from the insertion opening in the gap above the shaft mounting portion and the stem while accumulating the elastic force due to the wave shape. It can be mounted in a mounting groove provided after the insertion opening. For this reason, it is possible to easily attach the thin corrugated member with the valve assembled without attaching or detaching the shaft mounting part, and when the thin corrugated member reaches the mounting groove, the thin corrugated member is restored by elastic force while preventing it from coming out. It can be reliably arranged at a predetermined position. After installation, the presence or absence of the thin corrugated member can be visually confirmed from the insertion port above the mounting groove without removing the shaft mount, and during use, the corrugated thin corrugated member is attached to the stem and shaft at multiple locations. Continuous conduction is possible by contacting both of the parts.
請求項3に係る発明によると、装着溝がステムの軸シール位置の上方であることで流体の接液を確実に防ぎ、流体の種類に左右されることなく薄板波形部材を各種材料により形成できる。湾曲状態の薄板波形部材の両端部が装着溝の内周面に弾性係合し、かつ中心側を支点に湾曲させたときの圧力によりステムに弾性接触することで、この薄板波形部材の装着溝への係止状態が保持されて抜け出しを確実に防止できる。
According to the third aspect of the present invention, the mounting groove is located above the shaft seal position of the stem, so that liquid contact can be reliably prevented, and the thin corrugated member can be formed of various materials without depending on the type of fluid. . The both ends of the thin corrugated member in a curved state are elastically engaged with the inner peripheral surface of the mounting groove, and are elastically contacted with the stem by the pressure when the central side is bent around the fulcrum. The locked state is maintained, and it is possible to reliably prevent the slipping out.
請求項4に係る発明によると、薄板波形部材をテーパまたはR面に沿わせて装着溝の挿入口から滑らせるように挿入することで、この薄板波形部材をテーパまたはR面に沿って弾性力に抗するように自然に縮径させて装着溝まで案内し、装着溝に到達したときに拡径させて装着溝の外周に沿って装着できる。このため、薄板波形部材に縮径させる方向に無理な力を加えることなく、容易な装着が可能になる。
According to the fourth aspect of the present invention, the thin corrugated member is inserted along the taper or the R surface so as to slide from the insertion opening of the mounting groove. It is possible to mount along the outer periphery of the mounting groove by reducing the diameter naturally so as to resist and guiding to the mounting groove and expanding the diameter when reaching the mounting groove. For this reason, easy mounting is possible without applying an excessive force in the direction of reducing the diameter of the thin corrugated member.
請求項5に係る発明によると、薄板波形部材が復元状態でステム外周面と軸装部内周面との間の装着溝に係止したときに、挿入口の幅がこの装着溝より小さいことによって薄板波形部材の装着溝への装着状態を維持して挿入口からの脱落を防止できる。
According to the invention according to claim 5, when the thin corrugated member is locked in the mounting groove between the stem outer peripheral surface and the shaft mounting portion inner peripheral surface in the restored state, the width of the insertion port is smaller than the mounting groove. The mounting state of the thin corrugated member in the mounting groove can be maintained to prevent the thin corrugated member from dropping from the insertion port.
請求項6に係る発明によると、薄板波形部材を装着溝よりも短く設け、この薄板波形部材に適度の拡径方向の弾性力を与えつつ装着溝に係止可能になり、この薄板波形部材でステムと装着溝との接触状態を維持して静電気を除去しつつ、ステムに対して必要最小限の接触状態に抑えることで操作トルクの増加を防いで軽い操作力によるバルブ開閉が容易となる。
According to the sixth aspect of the present invention, the thin corrugated member is provided shorter than the mounting groove, and the thin corrugated member can be locked to the mounting groove while giving an appropriate elastic force in the diameter increasing direction. Maintaining the contact state between the stem and the mounting groove to remove static electricity and suppressing the stem to the minimum necessary contact state against the stem prevents an increase in operating torque and facilitates valve opening and closing with a light operating force.
請求項7に係る発明によると、ボデーと別体に設けたグランドプレートに薄板波形部材を簡単に挿入して装着でき、グランドプレートを介して装着溝をボデーの上部側に設けることができるため、バルブを分解することなくボデー上部から薄板波形部材を装着できる。薄板波形部材とステムとが断続的に接触するため、薄板波形部材の接触面積を小さくしてステムの摩耗や操作トルクの上昇を防ぎ、多数の接触ポイントでこれらを当接させることにより導電性が安定して確実に静電気を除去する。
According to the invention of claim 7, since the thin corrugated member can be easily inserted into the ground plate provided separately from the body, and the mounting groove can be provided on the upper side of the body via the ground plate. A thin corrugated member can be mounted from the top of the body without disassembling the valve. Since the thin corrugated member and the stem contact each other intermittently, the contact area of the thin corrugated member is reduced to prevent the stem from being worn and the operating torque from increasing. Remove static electricity stably and reliably.
請求項8に係る発明によると、薄板波形部材をボデーに仮着した状態でこのボデーの上部から環状突部を装着溝に挿入することで、この環状突部が薄板波形部材を押圧して装着溝まで挿入し、薄板波形部材を装着溝の適切な位置に簡単に装着できる。
According to the eighth aspect of the present invention, the annular corrugated member presses and attaches the thin corrugated member by inserting the annular corrugated member into the mounting groove from the upper part of the body with the thin corrugated member temporarily attached to the body. The thin corrugated member can be easily mounted at an appropriate position in the mounting groove by inserting the groove.
1 バルブ本体
2 ボデー
3 弁体
5 ステム
6 軸装部
9 グランドプレート
10 装着溝
20 薄板波形部材
22 ステム外周面
23 軸装部内周面
24 端部
25 中心部
30 テーパ(R面)
31 挿入口
32 テーパ面
60 治具本体
61 円筒体
62 環状突部
L 長さ DESCRIPTION OFSYMBOLS 1 Valve main body 2 Body 3 Valve body 5 Stem 6 Shaft mounting part 9 Ground plate 10 Mounting groove 20 Thin plate corrugated member 22 Stem outer peripheral surface 23 Shaft mounting inner peripheral surface 24 End part 25 Center part 30 Taper (R surface)
31Insertion Port 32 Tapered Surface 60 Jig Body 61 Cylindrical Body 62 Annular Projection L Length
2 ボデー
3 弁体
5 ステム
6 軸装部
9 グランドプレート
10 装着溝
20 薄板波形部材
22 ステム外周面
23 軸装部内周面
24 端部
25 中心部
30 テーパ(R面)
31 挿入口
32 テーパ面
60 治具本体
61 円筒体
62 環状突部
L 長さ DESCRIPTION OF
31
以下に、本発明における帯電防止機能付バルブとその装着治具の実施形態を図面に基づいて詳細に説明する。図1においては、本発明の帯電防止機能付バルブの一実施形態を示しており、図2においては、図1におけるA-A拡大断面図を示している。
Hereinafter, embodiments of a valve with an antistatic function and a mounting jig thereof according to the present invention will be described in detail with reference to the drawings. FIG. 1 shows an embodiment of the valve with an antistatic function of the present invention, and FIG. 2 shows an AA enlarged sectional view in FIG.
図1において、本発明における帯電防止機能付バルブ(以下、バルブ本体1という)は、例えば、トラニオン型のボールバルブからなり、このバルブ本体1は、ボデー2の両側にキャップ2aをボルトナット2bにより固定したスリーピース構造を有している。バルブ本体1において、ボデー2内には弁体3が設けられ、この弁体3は、ボデー2上部に設けられた軸装部6に軸装されたステム5を介して回転自在に設けられている。
In FIG. 1, a valve with an antistatic function (hereinafter referred to as a valve body 1) in the present invention comprises, for example, a trunnion type ball valve. The valve body 1 has caps 2a on both sides of a body 2 by bolts and nuts 2b. It has a fixed three-piece structure. In the valve body 1, a valve body 3 is provided in the body 2, and the valve body 3 is rotatably provided via a stem 5 that is mounted on a shaft mounting portion 6 provided on the upper portion of the body 2. Yes.
弁体3の上下は、円筒状のラジアルベアリング11、円板状のスラストワッシャ12を介して、例えば、ステンレスなどの金属製トラニオンプレート13に軸支されている。ラジアルベアリング11は、非導電性の樹脂からなり、本実施形態では外周がステンレスで補強されたPTFE(ポリテトラフルオロエチレン)からなり、スラストワッシャ12についても、例えば、PTFEなどの非導電性の樹脂からなっている。トラニオンプレート13は、位置決めピン14によりボデー2に位置決め固定されている。
The upper and lower sides of the valve body 3 are pivotally supported on a metal trunnion plate 13 such as stainless steel via a cylindrical radial bearing 11 and a disc-shaped thrust washer 12. The radial bearing 11 is made of non-conductive resin. In this embodiment, the outer periphery is made of PTFE (polytetrafluoroethylene) reinforced with stainless steel, and the thrust washer 12 is also made of non-conductive resin such as PTFE. It is made up of. The trunnion plate 13 is positioned and fixed to the body 2 by positioning pins 14.
弁体3の両側には、非導電性の樹脂、例えばPTFE製のボールシート15が装着されたシートリテーナ16がそれぞれ配置され、このシートリテーナ16は、ばね17により弁体3の方向に付勢されている。このため、弁体3に帯電した静電気は、ばね17によりボールシート15を介してはボデー2、キャップ2aに逃がすことのできない構造になっている。
A seat retainer 16 having a non-conductive resin, for example, a PTFE ball seat 15 mounted thereon, is disposed on both sides of the valve body 3, and the seat retainer 16 is biased toward the valve body 3 by a spring 17. Has been. For this reason, the static electricity charged in the valve body 3 cannot be released to the body 2 and the cap 2a via the ball seat 15 by the spring 17.
ボデー2、キャップ2a、弁体3、ステム5、後述のボンネット8及びグランドプレート9は、導電性の金属、例えばSUS316などのステンレス鋼により形成される。
ボンネット8とグランドプレート9とはボルト18により固定されており、グランドプレート9は、図示しないボルトによりボデー2に固定されている。ステム5とボンネット8、ステム5とグランドプレート9とは、それぞれの部品の間にステム5が回転するための隙間を設けており、非接触の状態で配置されている。 Thebody 2, the cap 2 a, the valve body 3, the stem 5, the bonnet 8 and the ground plate 9 described later are formed of a conductive metal, for example, stainless steel such as SUS316.
Thebonnet 8 and the ground plate 9 are fixed by bolts 18, and the ground plate 9 is fixed to the body 2 by bolts (not shown). The stem 5 and the bonnet 8, and the stem 5 and the ground plate 9 are arranged in a non-contact state with a gap for rotating the stem 5 between the respective components.
ボンネット8とグランドプレート9とはボルト18により固定されており、グランドプレート9は、図示しないボルトによりボデー2に固定されている。ステム5とボンネット8、ステム5とグランドプレート9とは、それぞれの部品の間にステム5が回転するための隙間を設けており、非接触の状態で配置されている。 The
The
軸装部6はボンネット8と、このボンネット8の上部側に設けられたグランドプレート9とを有している。ボンネット8の内周にはシール用Oリング7が装着され、このOリング7とステム外周側との当接部位が軸シール位置となる。さらに、ボンネット8とステム5との間には、PTFE等の非導電性材料からなるラジアルベアリング26が装着されている。図8に示すように、ボンネット8とグランドプレート9との間には、例えば、PTFE等の樹脂からなる非導電性材料からなるガスケット19が部分的に装着される。本実施形態においては、グランドプレート9は、下面にはガスケット19を押圧する機能を備え、上面にはバルブを開閉操作するアクチュエータ(図示せず)を搭載する機能を備える。グランドプレート9とステム5との間には、PTFE等の非導電性材料からなるラジアルベアリング27が装着されている。
The shaft mounting portion 6 has a bonnet 8 and a ground plate 9 provided on the upper side of the bonnet 8. A sealing O-ring 7 is mounted on the inner periphery of the bonnet 8, and a contact portion between the O-ring 7 and the stem outer peripheral side is a shaft seal position. Further, a radial bearing 26 made of a nonconductive material such as PTFE is mounted between the bonnet 8 and the stem 5. As shown in FIG. 8, between the bonnet 8 and the ground plate 9, for example, a gasket 19 made of a nonconductive material made of resin such as PTFE is partially attached. In the present embodiment, the ground plate 9 has a function of pressing the gasket 19 on the lower surface and a function of mounting an actuator (not shown) for opening and closing the valve on the upper surface. A radial bearing 27 made of a nonconductive material such as PTFE is mounted between the ground plate 9 and the stem 5.
軸装部6とステム5との間において、軸装部6側であるグランドプレート9の上部には環状の装着溝10が設けられ、図2に示すように、この装着溝10に導電性を有し、所定の長さを有する薄板波形部材20が装着されている。装着溝10は、ステム5の軸シール位置の上方側に設けられ、これにより薄板波形部材20が、流体が流れる接液部分の外側に配置されている。
Between the shaft mounting portion 6 and the stem 5, an annular mounting groove 10 is provided on the ground plate 9 on the shaft mounting portion 6 side. As shown in FIG. 2, the mounting groove 10 has conductivity. A thin corrugated member 20 having a predetermined length is mounted. The mounting groove 10 is provided above the shaft seal position of the stem 5, whereby the thin corrugated member 20 is disposed outside the wetted part through which the fluid flows.
図2~図4に示すように、薄板波形部材20は、軸装部6側に形成された装着溝10にステム5と同芯状の湾曲状態で装着され、ステム5の外周面22と軸装部6の内周面23に、それぞれ波形の山と谷が断続的に接触された状態に設けられる。薄板波形部材20の両端部24、24は、拡径方向の弾性力が蓄積された状態で軸装部内周面23の装着溝10に弾性係合され、かつこの薄板波形部材20を、長さ方向の中心側である中心部25を支点に湾曲させたときに生じる圧力により弾性接触させている。
As shown in FIGS. 2 to 4, the thin corrugated member 20 is mounted in a mounting groove 10 formed on the shaft mounting portion 6 side in a curved state concentric with the stem 5, so that the outer peripheral surface 22 of the stem 5 and the shaft Corrugated peaks and valleys are provided on the inner peripheral surface 23 of the mounting portion 6 in an intermittent manner. Both end portions 24, 24 of the thin corrugated member 20 are elastically engaged with the mounting groove 10 of the inner peripheral surface 23 of the shaft mounting portion in a state in which the elastic force in the diameter increasing direction is accumulated, and the thin corrugated member 20 has a length. The center portion 25 that is the center side of the direction is elastically contacted by the pressure generated when the center portion 25 is bent to a fulcrum.
図5、図6において、薄板波形部材20は金属製からなり、例えば、SUS304-CSPなどのばね鋼や銅合金などの金属材料で設けられる。なお、図5、図6では、薄板波形部材20の形状を、外力が加えられていない自然な状態で図示している。
薄板波形部材20の長さLは、ステム5の円周の25%から50%程度であることが望ましい。長さLがステム5の円周の25%を下回ると短すぎて薄板波形部材20の湾曲が小さくなり、薄板波形部材20が装着溝10から外れてしまうおそれがある。ステム5が回動の際にやや傾いた場合、このステム5に薄板波形部材20に接触しなくなるおそれもある。一方、長さLがステム5の円周の50%を超えると長すぎて薄板波形部材20を装着溝10に装着するときに手間がかかることがある。 5 and 6, the thincorrugated member 20 is made of metal, and is made of a metal material such as spring steel such as SUS304-CSP or copper alloy. 5 and 6 show the shape of the thin corrugated member 20 in a natural state where no external force is applied.
The length L of the thincorrugated member 20 is preferably about 25% to 50% of the circumference of the stem 5. When the length L is less than 25% of the circumference of the stem 5, the thin corrugated member 20 is too short to bend, and the thin corrugated member 20 may be detached from the mounting groove 10. If the stem 5 is slightly tilted during rotation, the stem 5 may not come into contact with the thin corrugated member 20. On the other hand, if the length L exceeds 50% of the circumference of the stem 5, it may be too long, and it may take time to mount the thin corrugated member 20 in the mounting groove 10.
薄板波形部材20の長さLは、ステム5の円周の25%から50%程度であることが望ましい。長さLがステム5の円周の25%を下回ると短すぎて薄板波形部材20の湾曲が小さくなり、薄板波形部材20が装着溝10から外れてしまうおそれがある。ステム5が回動の際にやや傾いた場合、このステム5に薄板波形部材20に接触しなくなるおそれもある。一方、長さLがステム5の円周の50%を超えると長すぎて薄板波形部材20を装着溝10に装着するときに手間がかかることがある。 5 and 6, the thin
The length L of the thin
薄板波形部材20の板厚tについては、0.06mm<板厚t<0.2mmの範囲内であり、好ましくは0.1mm程度であるとよい。板厚tが0.06mm以下であると薄すぎて弾性力が弱くなり、導電のために必要な接触が得られなくなる可能性がある。一方、板厚tが0.2mm以上であると厚すぎて固くなり、特に波形になっていることで強度が強すぎて湾曲させることが困難になることがある。
The plate thickness t of the thin plate corrugated member 20 is in the range of 0.06 mm <plate thickness t <0.2 mm, and preferably about 0.1 mm. If the plate thickness t is 0.06 mm or less, the elastic force becomes weak and the contact necessary for electrical conduction may not be obtained. On the other hand, if the plate thickness t is 0.2 mm or more, it is too thick and hard, and in particular, since it has a corrugated shape, the strength is too strong and it may be difficult to curve.
薄板波形部材20全体の形状としては、波の数、波の高さH、波の幅Wを特に考慮する必要がある。1つの波の幅Wを山から山、或は谷から谷までとし、この1サイクルを1つの波としたときに、1サイクルの波の数を増やすことで、ステム外周面22と軸装部内周面23とのそれぞれの接触ポイントが増えるため、これらが導通しやすくなる。しかし、波の数を多くし過ぎると、薄板波形部材20を湾曲させて装着溝10に挿入するときに、この波がボンネット8に引っ掛かりやすくなって取扱いにくくなるため、この点を考慮しながら適宜の波の数にするとよい。
As the overall shape of the thin corrugated member 20, the number of waves, the wave height H, and the wave width W need to be considered in particular. When the width W of one wave is from mountain to mountain, or from valley to valley, and this one cycle is one wave, the number of waves in one cycle is increased, so that the stem outer peripheral surface 22 and the shaft mounting portion Since each contact point with the surrounding surface 23 increases, these become easy to conduct | electrically_connect. However, if the number of waves is increased too much, when the thin corrugated member 20 is bent and inserted into the mounting groove 10, this wave is easily caught on the bonnet 8 and becomes difficult to handle. The number of waves is good.
波の高さHは、大きくすることでばね荷重が安定しやすくなるため、ステム外周面22、軸装部内周面23への接触状態が安定する。しかし、波の高さHを大きくし過ぎると、ステム外周面22、軸装部内周面23との接触抵抗の大きさが過剰になり、操作トルクが過大となるため、適度の大きさに設けることが望ましい。
波の幅Wは、広くすることで薄板波形部材20を装着溝10に挿入する際に、湾曲状に弾性変形しやすくでき、装着時の塑性変形を防いで均一なばね荷重を確保できる。 Since the spring load is easily stabilized by increasing the wave height H, the contact state with the stem outerperipheral surface 22 and the shaft mounting portion inner peripheral surface 23 is stabilized. However, if the wave height H is excessively increased, the contact resistance between the stem outer peripheral surface 22 and the shaft mounting portion inner peripheral surface 23 becomes excessive, and the operating torque becomes excessive. It is desirable.
By widening the wave width W, when the thincorrugated member 20 is inserted into the mounting groove 10, it can be easily elastically deformed in a curved shape, and plastic deformation at the time of mounting can be prevented to ensure a uniform spring load.
波の幅Wは、広くすることで薄板波形部材20を装着溝10に挿入する際に、湾曲状に弾性変形しやすくでき、装着時の塑性変形を防いで均一なばね荷重を確保できる。 Since the spring load is easily stabilized by increasing the wave height H, the contact state with the stem outer
By widening the wave width W, when the thin
これらのことを考慮した上で、薄板波形部材20を製作する場合には、波の数は、最少で2つ、最大で6つ程度が適当であり、波の高さHは、装着溝10の溝幅よりも、例えば0.2~0.4mm程度大きくなることが望ましく、波の幅Wは、薄板波形部材20の挿入時に塑性変形しない寸法に設定する必要がある。
In consideration of these matters, when the thin corrugated member 20 is manufactured, the minimum number of waves is two and the maximum is about six, and the wave height H is set to the mounting groove 10. For example, it is desirable that the width W of the wave be set to a size that does not cause plastic deformation when the thin corrugated member 20 is inserted.
本実施形態における薄板波形部材20の寸法としては、例えば、図1におけるステム径φDがφ60mmである場合、図5、図6において、薄板波形部材20の波の数:6、波の高さH:1.7mm、波の幅W:15mmとし、長さLを90mm、板厚tを0.1mmとし、図3、図4に示した板幅Xを4mmとするとよい。この場合、1つの波の曲面Rは、半径8~9mm程度になる。この曲面Rを有することで、ステム5や装着溝10との接触点を多くしながらも、ステム5への接触抵抗を軽減して軽い操作トルクでバルブ本体1を操作することができる。
As the dimensions of the thin corrugated member 20 in the present embodiment, for example, when the stem diameter φD in FIG. 1 is 60 mm, the number of waves of the thin corrugated member 20 in FIG. 5 and FIG. It is preferable to set 1.7 mm, wave width W: 15 mm, length L to 90 mm, plate thickness t to 0.1 mm, and plate width X shown in FIGS. 3 and 4 to 4 mm. In this case, the curved surface R of one wave has a radius of about 8 to 9 mm. By having this curved surface R, the contact resistance to the stem 5 can be reduced and the valve body 1 can be operated with a light operating torque while increasing the number of contact points with the stem 5 and the mounting groove 10.
図4に示すように、ステム5におけるグランドプレート9の上面付近の外周にはテーパ30が設けられ、軸装部6とステム5との上方の間隙には環状の挿入口31が形成され、この挿入口31に続けて下方側に装着溝10が位置している。挿入口31には、テーパ30と対向する位置にテーパ面32が設けられ、これらテーパ30とテーパ面32との間から薄板波形部材20が挿入口31を介して装着溝10に挿入可能に設けられる。これによって、挿入口31の開口側が広くなって薄板波形部材20を挿入しやすくなり、挿入された薄板波形部材20が、テーパ30、テーパ面32により装着溝10まで案内される。テーパ30はR面であってもよく、薄板波形部材20をこのテーパ30またはR面に沿わせて装着溝10の挿入口31から挿入可能となる。また、本実施形態において、挿入口31にテーパ面32を設けているが、このテーパ面32は必須ではなく、テーパ面32を設けないストレート形状の挿入口31であってもよい。テーパ面32の代わりに図示しないアール面を設けるようにしてもよい。
As shown in FIG. 4, a taper 30 is provided on the outer periphery of the stem 5 near the upper surface of the ground plate 9, and an annular insertion port 31 is formed in the gap above the shaft mounting portion 6 and the stem 5. The mounting groove 10 is positioned below the insertion port 31 on the lower side. The insertion port 31 is provided with a tapered surface 32 at a position facing the taper 30, and the thin corrugated member 20 is provided between the taper 30 and the tapered surface 32 so as to be inserted into the mounting groove 10 through the insertion port 31. It is done. As a result, the opening side of the insertion port 31 is widened to facilitate insertion of the thin corrugated member 20, and the inserted thin corrugated member 20 is guided to the mounting groove 10 by the taper 30 and the tapered surface 32. The taper 30 may be an R surface, and the thin corrugated member 20 can be inserted from the insertion port 31 of the mounting groove 10 along the taper 30 or the R surface. In the present embodiment, the insertion port 31 is provided with the tapered surface 32. However, the tapered surface 32 is not essential, and may be a straight insertion port 31 without the tapered surface 32. Instead of the tapered surface 32, a rounded surface (not shown) may be provided.
上記したバルブ本体1に薄板波形部材20を装着する場合には、図2、図3に示すように薄板波形部材20を湾曲させ、ステム5とグランドプレート9との間から図3に示した実線の下方向の矢印の向きに挿入口31から挿入する。これにより、薄板波形部材20が湾曲状態でテーパ30、テーパ面32に沿って滑り、装着溝10に達したときに拡がる。
When the thin plate corrugated member 20 is attached to the valve body 1 described above, the thin corrugated member 20 is curved as shown in FIGS. 2 and 3, and the solid line shown in FIG. It inserts from the insertion port 31 in the direction of the downward arrow. Accordingly, the thin corrugated member 20 slides along the taper 30 and the taper surface 32 in a curved state and expands when reaching the mounting groove 10.
挿入口31の幅W1は、図6に示した薄板波形部材20の板厚tよりも大きく、且つ、波の高さHよりも小さく形成されている。
従って、薄板波形部材20は、波形状の波の高さを縮めた状態、具体的には、径方向に押し潰されつつもそれぞれの波形部分の弾性力を蓄積した状態で、挿入口31から装着溝10に挿入される。 The width W1 of theinsertion port 31 is larger than the plate thickness t of the thin corrugated member 20 shown in FIG. 6 and smaller than the wave height H.
Therefore, the thincorrugated member 20 is in a state where the height of the corrugated wave is reduced, specifically, in a state where the elastic force of each corrugated portion is accumulated while being crushed in the radial direction, from the insertion port 31. It is inserted into the mounting groove 10.
従って、薄板波形部材20は、波形状の波の高さを縮めた状態、具体的には、径方向に押し潰されつつもそれぞれの波形部分の弾性力を蓄積した状態で、挿入口31から装着溝10に挿入される。 The width W1 of the
Therefore, the thin
挿入された薄板波形部材20が装着溝10まで達すると、この装着溝10におけるステム5と軸装部6との対向位置で前記の弾性力により復元して、薄板波形部材20の波形部分の山や谷を、それぞれステム5の外周面22と軸装部6の内周面23との両方に接触させるようになっている。
When the inserted thin plate corrugated member 20 reaches the mounting groove 10, it is restored by the elastic force at the opposed position of the stem 5 and the shaft mounting portion 6 in the mounting groove 10, and a peak of the corrugated portion of the thin corrugated member 20 is obtained. The valleys are respectively brought into contact with both the outer peripheral surface 22 of the stem 5 and the inner peripheral surface 23 of the shaft mounting portion 6.
装着溝10の形成位置におけるステム5とグランドプレート9(装着溝10)との幅W2は、幅W1よりも大きくなっており、換言すると、挿入口31の幅W1は、ステム外周面22と装着部内周面23との幅である幅W2より小さくなっており、且つ、図6の薄板波形部材20の波高さHよりも小さく形成されている。
従って、薄板波形部材20は、波形部分の弾性力を蓄積した状態で装着溝10に係止固定される。 The width W2 between thestem 5 and the ground plate 9 (mounting groove 10) at the position where the mounting groove 10 is formed is larger than the width W1, in other words, the width W1 of the insertion port 31 is equal to that of the stem outer peripheral surface 22. It is smaller than the width W2 which is the width with the inner peripheral surface 23, and is smaller than the wave height H of the thin corrugated member 20 of FIG.
Accordingly, the thincorrugated member 20 is locked and fixed to the mounting groove 10 in a state where the elastic force of the corrugated portion is accumulated.
従って、薄板波形部材20は、波形部分の弾性力を蓄積した状態で装着溝10に係止固定される。 The width W2 between the
Accordingly, the thin
このとき、薄板波形部材20は固定されておらず、装着溝10内を周方向に自由に動けるようになっており、この状態で湾曲状に装着されていることにより、図2、図3において、その端部24、24側には直線状態に戻ろうとする外向きの力F1、F1が発生し、中央部25にも直線状態に戻ろうとする内向きの力F2が生じることになる。そのため、薄板波形部材20は、端部24、24側を支点にして初期の状態に戻ろうとし、力F1によりこの端部24、24が装着溝10に圧接し、力F2により中央部25がステム外周面22に圧接する。このため、薄板波形部材20を介してステム5とグランドプレート9とが導通する。
薄板波形部材20は、軸装部内周面23の装着溝10とステム外周面22との間に弾発した状態で係止しているため、装着溝10から脱落が確実に防がれる。 At this time, the thincorrugated member 20 is not fixed, and can freely move in the circumferential direction in the mounting groove 10. In this state, the thin corrugated member 20 is mounted in a curved shape. Then, outward forces F1 and F1 are generated on the end portions 24 and 24 to return to the linear state, and an inward force F2 is also generated on the central portion 25 to return to the linear state. Therefore, the thin corrugated member 20 tries to return to the initial state with the end portions 24 and 24 as fulcrums, the end portions 24 and 24 are pressed against the mounting groove 10 by the force F1, and the central portion 25 is moved by the force F2. Press contact with the stem outer peripheral surface 22. For this reason, the stem 5 and the ground plate 9 are electrically connected via the thin corrugated member 20.
Since the thincorrugated member 20 is locked in a state of being elastically projected between the mounting groove 10 of the shaft mounting portion inner peripheral surface 23 and the stem outer peripheral surface 22, the thin plate corrugated member 20 is reliably prevented from falling off the mounting groove 10.
薄板波形部材20は、軸装部内周面23の装着溝10とステム外周面22との間に弾発した状態で係止しているため、装着溝10から脱落が確実に防がれる。 At this time, the thin
Since the thin
さらに、薄板波形部材20は、その波形により外周側突部40、内周側突部41が形成され、これらは、波形の山、谷をなしている。薄板波形部材20の装着溝10への装着状態において、これら外周側突部40、内周側突部41は、軸装部内周面23とステム外周円22との間でやや圧縮された状態で配置され、これにより、薄板波形部材20のステム5、グランドプレート9への弾発力が高まり、これらの導通状態を高めた状態にできる。
Furthermore, the thin plate corrugated member 20 is formed with an outer peripheral protrusion 40 and an inner peripheral protrusion 41 due to the corrugation, which form corrugated peaks and troughs. In the mounting state of the thin corrugated member 20 in the mounting groove 10, the outer peripheral protrusion 40 and the inner peripheral protrusion 41 are slightly compressed between the shaft mounting inner peripheral surface 23 and the stem outer peripheral circle 22. Thus, the elastic force of the thin corrugated member 20 to the stem 5 and the ground plate 9 is increased, and the conduction state thereof can be increased.
外周側突部40、内周側突部41は、薄板波形部材20を装着溝10に装着するときに決定されるものであり、予め決められているものではない。薄板波形部材20には表裏側がないため、その装着の向きにこだわることなく任意の向きに装着できる。
The outer peripheral protrusion 40 and the inner peripheral protrusion 41 are determined when the thin corrugated member 20 is mounted in the mounting groove 10 and are not determined in advance. Since the thin corrugated member 20 has no front and back sides, the thin corrugated member 20 can be mounted in any direction without being particular about the mounting direction.
なお、上記実施形態の帯電防止機能付バルブにおいて、装着溝10を軸装部6の内周面側に設ける場合、この装着溝10をグランドプレート9に設ける以外にも、軸シール位置の上方であればボンネット8に設けるようにしてもよい。さらに、装着溝10を、グランドプレート9と図示しないアクチュエータ取付部品との二部品で構成したり、グランドプレート9の内周に止め輪(図示せず)を係止して構成してもよい。
In the valve with antistatic function of the above embodiment, when the mounting groove 10 is provided on the inner peripheral surface side of the shaft mounting portion 6, the mounting groove 10 is provided above the shaft seal position in addition to the ground plate 9. If there is, it may be provided in the bonnet 8. Further, the mounting groove 10 may be constituted by two parts, that is, a ground plate 9 and an actuator mounting part (not shown), or may be constituted by locking a retaining ring (not shown) on the inner periphery of the ground plate 9.
一方、装着溝10をステム5の外周面22に設け、この装着溝10に薄板波形部材20を装着してもよい。このように、環状の装着溝10を軸装部6或はステム5の何れか一方又は双方に設け、この装着溝10に装着した薄板波形部材20をステム外周面22と軸装部内周面23との両方に接触させて帯電を防止できる。
On the other hand, the mounting groove 10 may be provided on the outer peripheral surface 22 of the stem 5, and the thin corrugated member 20 may be mounted in the mounting groove 10. As described above, the annular mounting groove 10 is provided in one or both of the shaft mounting portion 6 and the stem 5, and the thin corrugated member 20 mounted in the mounting groove 10 is connected to the stem outer peripheral surface 22 and the shaft mounting portion inner peripheral surface 23. Can be prevented from being charged.
さらに、装着溝10は、脱落を防止しつつ薄板波形部材20を装着可能であって帯電を防止できるものであれば、環状以外の各種の形状に設けられていてもよい。例えば、外周側突部40、内周側突部41が均等に圧接可能な形状に設けることにより、ステム回転時のトルクの軽減化やトルクの安定化も可能になる。
Furthermore, the mounting groove 10 may be provided in various shapes other than the annular shape, as long as the thin corrugated member 20 can be mounted while preventing dropping off and charging can be prevented. For example, by providing the outer peripheral side protrusion 40 and the inner peripheral side protrusion 41 in a shape that can be pressed evenly, it is possible to reduce torque and stabilize torque during the rotation of the stem.
また、薄板波形部材20は、少なくともステム5の円周の25%以上の長さを有し、両端部24、24が軸装部内周面23、中心部25がステム外周面22に当接可能であれば、流路方向に対してステム5の一次側、二次側の何れに装着されていてもよい。
Further, the thin corrugated member 20 has a length of at least 25% of the circumference of the stem 5, and both end portions 24, 24 can abut the shaft mounting portion inner peripheral surface 23 and the center portion 25 can contact the stem outer peripheral surface 22. If so, it may be mounted on either the primary side or the secondary side of the stem 5 with respect to the flow path direction.
さらに、薄板波形部材20は、その端部24、24が装着溝10の内周面に係止していなくてもよく、この場合、端部24に近い外周側突部40が支点となって上記の力F2により中央部25がステム外周面22に圧接することになる。
Furthermore, the end portions 24 and 24 of the thin corrugated member 20 do not have to be locked to the inner peripheral surface of the mounting groove 10, and in this case, the outer peripheral projection 40 near the end 24 serves as a fulcrum. The central portion 25 is pressed against the stem outer peripheral surface 22 by the force F2.
続いて、本発明の帯電防止機能付バルブの上記実施形態における作用を説明する。
本発明の帯電防止機能付バルブにおいて、薄板波形部材20の装着時には、軸装部6が取り付けられたボデー2のステム5の上方から、波の高さを縮めた状態の薄板波形部材20を挿入口31に挿入すればよく、この挿入口31からテーパ30とテーパ面32とを介して装着溝10まで薄形波形部材20を滑らせるように案内して装着できる。このように、挿入口31を挿入するだけで装着溝10の所定位置に確実に配置できるため、取付け作業が容易になる。 Then, the effect | action in the said embodiment of the valve with an antistatic function of this invention is demonstrated.
In the valve with antistatic function of the present invention, when the thincorrugated member 20 is mounted, the thin corrugated member 20 with the wave height reduced is inserted from above the stem 5 of the body 2 to which the shaft mounting portion 6 is attached. The thin corrugated member 20 can be guided and mounted so as to slide from the insertion port 31 through the taper 30 and the tapered surface 32 to the mounting groove 10. As described above, since the insertion slot 31 can be surely disposed at a predetermined position of the mounting groove 10, the mounting operation is facilitated.
本発明の帯電防止機能付バルブにおいて、薄板波形部材20の装着時には、軸装部6が取り付けられたボデー2のステム5の上方から、波の高さを縮めた状態の薄板波形部材20を挿入口31に挿入すればよく、この挿入口31からテーパ30とテーパ面32とを介して装着溝10まで薄形波形部材20を滑らせるように案内して装着できる。このように、挿入口31を挿入するだけで装着溝10の所定位置に確実に配置できるため、取付け作業が容易になる。 Then, the effect | action in the said embodiment of the valve with an antistatic function of this invention is demonstrated.
In the valve with antistatic function of the present invention, when the thin
薄板波形部材20の装着後には、前述したように幅W2が幅W1よりも大きく、且つ、波高さHよりも小さく形成されていることにより、薄板波形部材20が弾性力により幅W2の大きさまで復元しながら装着溝10に係止して装着溝10への装着状態を保持でき、挿入口31からの脱落を防止できる。
After the thin corrugated member 20 is mounted, the width W2 is larger than the width W1 and smaller than the wave height H as described above, so that the thin corrugated member 20 is elastically increased to the width W2. While being restored, it can be locked to the mounting groove 10 to maintain the mounting state in the mounting groove 10, and can be prevented from falling off the insertion port 31.
挿入口31に続けて下方側に装着溝10が形成されていることにより、ステム5の上方外部から挿入口31を介して装着溝10を目視でき、装着部10への薄板波形部材20の装着の有無や装着状態を容易に確認できる。この場合、前述したようにグランドプレート9の上部には、アクチュエータが搭載されることがあるが、このアクチュエータは出荷検査後に搭載されるため、薄板波形部材20の装着状態をアクチュエータ搭載前に確認できる。
Since the mounting groove 10 is formed on the lower side following the insertion port 31, the mounting groove 10 can be seen from the upper part of the stem 5 through the insertion port 31, and the thin corrugated member 20 is mounted on the mounting part 10. It is possible to easily check the presence or absence and state of wearing. In this case, as described above, an actuator may be mounted on the upper portion of the ground plate 9, but since this actuator is mounted after the shipping inspection, the mounting state of the thin corrugated member 20 can be confirmed before mounting the actuator. .
軸装部6のグランドプレート9に形成された装着溝10に導電性の薄板波形部材20を装着することで、外周側突部40がグランドプレート9の装着溝10に圧接し、かつ内周側突部41がステム5に圧接する。これにより、薄板波形部材20がステム外周面22と軸装部内周面側23との双方に接触し、この薄板波形部材20を介してステム5からグランドプレート9と一体化されたボンネット8、ボデー2までをアース部品として弁体3からボデー2までの導電性を確保し、薄板波形部材20を介して弁体3やステム5に帯電した静電気を確実に除去可能となる。
By mounting the conductive thin plate corrugated member 20 in the mounting groove 10 formed in the ground plate 9 of the shaft mounting portion 6, the outer peripheral projection 40 comes into pressure contact with the mounting groove 10 of the ground plate 9, and the inner peripheral side The protrusion 41 is in pressure contact with the stem 5. Thereby, the thin plate corrugated member 20 contacts both the stem outer peripheral surface 22 and the shaft mounting portion inner peripheral surface side 23, and the bonnet 8 and the body integrated with the ground plate 9 from the stem 5 through the thin plate corrugated member 20. 2 is used as a ground part to ensure electrical conductivity from the valve body 3 to the body 2, and static electricity charged on the valve body 3 and the stem 5 can be reliably removed via the thin plate corrugated member 20.
この場合、ステム5の操作等により弁体3に静電気が発生すると、弁体3に帯電した静電気は金属同士で直接接触しているステム5に導電される。この静電気は、薄板波形部材20を介してグランドプレート9に導電され、次いで、グランドプレート9に直接接触しているボンネット8、さらには、ボンネット8と直接接触しているボデー2に導電されることで、弁体3への帯電が防止される。ボデー2に導電された静電気は、このボデー2と直接接触しているキャップ2a、キャップ2aに金属製ボルトを介して接続される配管(何れも図示せず)に導電され、外部に放電される。
In this case, when static electricity is generated in the valve body 3 by operating the stem 5 or the like, the static electricity charged in the valve body 3 is conducted to the stem 5 that is in direct contact with the metals. This static electricity is conducted to the ground plate 9 through the thin corrugated member 20, and then to the bonnet 8 that is in direct contact with the ground plate 9, and further to the body 2 that is in direct contact with the bonnet 8. Thus, charging of the valve body 3 is prevented. The static electricity conducted to the body 2 is conducted to a cap 2a that is in direct contact with the body 2 and a pipe (both not shown) connected to the cap 2a via a metal bolt, and discharged to the outside. .
薄板波形部材20は、装着溝10におけるステム5と軸装部6との対向位置で弾性力により復元してこれら双方に接触するようにしていることで、弁体3をステム5により回動させた場合にも、薄板波形部材20のステム5及び軸装部6双方への接触状態を弾性力により確保でき、長期に渡って帯電防止性能を維持できる。
The thin corrugated member 20 is restored by an elastic force at a position where the stem 5 and the shaft mounting portion 6 are opposed to each other in the mounting groove 10 so that the valve body 3 is rotated by the stem 5. In this case, the contact state of both the thin corrugated member 20 to the stem 5 and the shaft mounting portion 6 can be ensured by the elastic force, and the antistatic performance can be maintained for a long time.
図7においては、薄板波形部材の他例を示している。この薄板波形部材50は、線状の材料が波形に形成されて設けられ、上記の薄板波形部材20の場合と同様に、図2における軸装部内周面23、ステム外周面22に圧接可能になる外周側突部40、内周側突部41が設けられる。この薄板波形部材50を図2~図4の装着溝10に装着した場合にも、前記の薄板波形部材20と同等の機能が発揮される。この場合、薄板波形部材50の断面が円形状になることで歪みが生じる可能性が生じるが、バルブ本体1の組立てと同時にこの薄板波形部材50を挿入すれば、装着溝10への装着が容易になる。その際、薄板波形部材50を装着溝10に斜めに傾けるように装着することで確実に脱落が防止される。さらに、薄板波形部材の断面形状は、このような円形状や前記の矩形状以外であってもよく、各種の形状に設けることができる。
FIG. 7 shows another example of the thin corrugated member. The thin plate corrugated member 50 is provided with a linear material formed in a corrugated shape, and can be press-contacted to the shaft mounting portion inner peripheral surface 23 and the stem outer peripheral surface 22 in FIG. 2 as in the case of the thin plate corrugated member 20 described above. The outer peripheral side protrusion 40 and the inner peripheral side protrusion 41 are provided. Even when the thin plate corrugated member 50 is mounted in the mounting groove 10 of FIGS. 2 to 4, the same function as the thin plate corrugated member 20 is exhibited. In this case, the cross-section of the thin corrugated member 50 may be distorted, which may cause distortion. However, if the thin corrugated member 50 is inserted at the same time as the valve body 1 is assembled, it can be easily mounted in the mounting groove 10. become. At this time, the thin corrugated member 50 is mounted on the mounting groove 10 so as to be inclined at an angle, so that the falling is reliably prevented. Further, the cross-sectional shape of the thin corrugated member may be other than such a circular shape or the rectangular shape, and can be provided in various shapes.
図8においては、帯電防止機能付バルブの装着治具(以下、治具本体60という)を用いて、例えば、薄板波形部材20を装着する場合を示している。治具本体60は、薄板波形部材20をグランドプレート9に簡単に装着するために用いられる。
治具本体60は、例えば金属により一体成形され、円筒体61と環状の環状突部62とを有している。円筒体61の中央には貫通穴63が形成され、円筒体61の端部側に環状突部62が設けられている。環状突部62の厚さSは、挿入口31を構成するテーパ30とテーパ面32との間、具体的にはステム5の最大外周とグランドプレート9の最小内周との間に挿入可能な寸法に設けられる。環状突部62の高さTは、薄板波形部材20を装着溝10に挿入可能であり、この薄板波形部材20を下方に押し過ぎない寸法に設けられる。具体的には、高さTは、グランドプレート9の上面(装着溝10近傍の上面)から装着溝10の上端までの長さと略同じ寸法に設けられる。貫通穴63は、ステム5を挿入可能に、このステム5の軸径に合わせた内径寸法に設けられる。 FIG. 8 shows a case where, for example, the thincorrugated member 20 is mounted using a mounting jig for the valve with an antistatic function (hereinafter referred to as a jig body 60). The jig body 60 is used to easily attach the thin corrugated member 20 to the ground plate 9.
Thejig body 60 is integrally formed of metal, for example, and has a cylindrical body 61 and an annular annular protrusion 62. A through hole 63 is formed in the center of the cylindrical body 61, and an annular protrusion 62 is provided on the end side of the cylindrical body 61. The thickness S of the annular protrusion 62 can be inserted between the taper 30 and the tapered surface 32 constituting the insertion port 31, specifically, between the maximum outer periphery of the stem 5 and the minimum inner periphery of the ground plate 9. Dimension is provided. The height T of the annular protrusion 62 is set such that the thin corrugated member 20 can be inserted into the mounting groove 10 and the thin corrugated member 20 is not pushed down too much. Specifically, the height T is provided with substantially the same dimension as the length from the upper surface of the ground plate 9 (the upper surface in the vicinity of the mounting groove 10) to the upper end of the mounting groove 10. The through hole 63 is provided with an inner diameter that matches the shaft diameter of the stem 5 so that the stem 5 can be inserted.
治具本体60は、例えば金属により一体成形され、円筒体61と環状の環状突部62とを有している。円筒体61の中央には貫通穴63が形成され、円筒体61の端部側に環状突部62が設けられている。環状突部62の厚さSは、挿入口31を構成するテーパ30とテーパ面32との間、具体的にはステム5の最大外周とグランドプレート9の最小内周との間に挿入可能な寸法に設けられる。環状突部62の高さTは、薄板波形部材20を装着溝10に挿入可能であり、この薄板波形部材20を下方に押し過ぎない寸法に設けられる。具体的には、高さTは、グランドプレート9の上面(装着溝10近傍の上面)から装着溝10の上端までの長さと略同じ寸法に設けられる。貫通穴63は、ステム5を挿入可能に、このステム5の軸径に合わせた内径寸法に設けられる。 FIG. 8 shows a case where, for example, the thin
The
図4、図8において、薄板波形部材20の装着の際には、先ず、この薄板波形部材20をテーパ30とテーパ面32との間から軽く挿入する。続いて、貫通穴63にステム5を挿入するようにしながら、薄板波形部材20を挿入した装着溝10とステム5との間に環状突部62を挿入するように治具本体60を上方より装着する。これにより、環状突部62が薄板波形部材20を装着方向に押圧し、この薄板波形部材20を湾曲状態で装着溝10まで案内して係止させることができる。
4 and 8, when the thin corrugated member 20 is mounted, first, the thin corrugated member 20 is lightly inserted between the taper 30 and the tapered surface 32. Subsequently, the jig body 60 is mounted from above so that the annular protrusion 62 is inserted between the mounting groove 10 into which the thin corrugated member 20 is inserted and the stem 5 while inserting the stem 5 into the through hole 63. To do. Thereby, the annular protrusion 62 presses the thin corrugated member 20 in the mounting direction, and the thin corrugated member 20 can be guided and locked to the mounting groove 10 in a curved state.
この場合、薄板波形部材20は、テーパ30とテーパ面32とにより径方向に押し潰されながら挿入され、装着溝10まで押し込まれたときに弾性力により径方向に拡がることでこの装着溝10に固定される。その際、薄板波形部材20は、装着溝10に達すると同時に瞬時に拡がって接触音を発するため、この接触音を確認するまで治具本体60を挿入することで薄板波形部材20を確実に装着溝10に装着できる。このように治具本体60を用いるようにすれば、薄板波形部材20の装着がより簡単になるが、必ずしも治具本体60を用いて装着することはなく、手指等により直接装着してもよい。
In this case, the thin corrugated member 20 is inserted while being crushed in the radial direction by the taper 30 and the tapered surface 32, and is expanded in the radial direction by elastic force when pushed into the mounting groove 10. Fixed. At this time, since the thin corrugated member 20 reaches the mounting groove 10 and spreads instantaneously and emits a contact sound, the jig corrugated member 60 is inserted until the thin contact corrugated member 20 is confirmed. Can be mounted in the groove 10. If the jig main body 60 is used in this manner, the mounting of the thin corrugated member 20 becomes easier. However, the jig main body 60 is not necessarily mounted, and may be mounted directly with fingers or the like. .
図9においては、薄板波形部材20の他の装着例を示しており、例えば、この薄板波形部材20を軸装部6におけるボンネット8に装着したものである。この場合、ボンネット8の接液部分の上方、具体的には軸シール位置であるOリング7の上方に環状の装着溝70を設け、この装着溝70に薄板波形部材20を装着するようにする。組み立て時には、装着溝70に沿わせるように薄板波形部材20を装着し、その後、ステム5の上部からこのボンネット8をボデー2に装着すればよい。この場合の薄板波形部材20の長さは、組み立て後の脱落を防ぐためにステム5の円周の50%程度に設けることが望ましく、長い寸法にすることで装着溝70への装着も容易になる。
FIG. 9 shows another mounting example of the thin corrugated member 20. For example, the thin corrugated member 20 is mounted on the bonnet 8 in the shaft mounting portion 6. In this case, an annular mounting groove 70 is provided above the liquid contact portion of the bonnet 8, specifically, above the O-ring 7 that is the shaft seal position, and the thin corrugated member 20 is mounted in the mounting groove 70. . At the time of assembling, the thin corrugated member 20 is mounted along the mounting groove 70, and then the bonnet 8 is mounted on the body 2 from the upper part of the stem 5. In this case, the length of the thin corrugated member 20 is preferably about 50% of the circumference of the stem 5 in order to prevent dropping after assembly. .
ボンネット8に薄板波形部材20を装着した場合には、グランドプレート9を装着する前に上方からの目視により薄板波形部材20の装着有無や装着状態を確認すればよい。グランドプレート9の装着後においては、適宜のテスタ等を用いることで薄板波形部材20を確認可能になる。薄板波形部材20をボンネット8の接液側に装着することも可能ではあるが、帯電防止機能を確実に発揮させるためには、接液部分の外側に装着することが望ましい。
When the thin corrugated member 20 is attached to the bonnet 8, the presence or absence of the thin corrugated member 20 and the state of attachment may be confirmed by visual observation from above before attaching the ground plate 9. After mounting the ground plate 9, the thin corrugated member 20 can be confirmed by using an appropriate tester or the like. Although it is possible to mount the thin corrugated member 20 on the liquid contact side of the bonnet 8, it is desirable to mount it on the outside of the liquid contact portion in order to reliably exhibit the antistatic function.
さらに、薄板波形部材20をボンネット8やグランドプレート9以外の軸装部分に設けるようにしてもよく、例えば、装着溝をボデー2に直接形成したりステム5の外周側に形成し、それぞれの装着溝に薄板波形部材を装着することもできる。何れの場合にも、前述の場合と同様に帯電防止機能を発揮するが、ボデー2への装着溝の加工は困難であり、ステム5への装着溝の加工はステム径φDを太くして強度を確保し、このステムが高強度の材料であるために加工が困難になるという問題が生じる。これらを考慮した上で、薄板波形部材20は、グランドプレート9に設けられた装着溝10に装着されていることが望ましい。なお、グランドプレート9をボンネット8に一体に設けるようにしてもよい。
Furthermore, the thin corrugated member 20 may be provided in a shaft mounting portion other than the bonnet 8 and the ground plate 9. A thin corrugated member can also be mounted in the groove. In any case, the antistatic function is exhibited in the same manner as described above. However, it is difficult to process the mounting groove on the body 2, and the processing of the mounting groove on the stem 5 increases the strength by increasing the stem diameter φD. And the stem is a high-strength material, which makes it difficult to work. In consideration of these, it is desirable that the thin corrugated member 20 is mounted in the mounting groove 10 provided in the ground plate 9. The ground plate 9 may be provided integrally with the bonnet 8.
図10においては、本発明の帯電防止機能付バルブの他の実施形態を示している。なお、この実施形態において、前記実施形態と同一部分は同一符号によって表し、その説明を省略する。
この実施形態におけるバルブ本体80は、フローティング型ボールバルブからなり、ボデー81にキャップ82をボルトナット2bにより固定したツーピース構造を有している。ボデー2内には弁体83が設けられ、この弁体83は、ボデー81上部に設けられた軸装部84に軸装されたステム85を介して回転自在に設けられている。 FIG. 10 shows another embodiment of the valve with an antistatic function of the present invention. In this embodiment, the same parts as those in the above embodiment are denoted by the same reference numerals, and the description thereof is omitted.
Thevalve body 80 in this embodiment is a floating ball valve, and has a two-piece structure in which a cap 82 is fixed to a body 81 with bolts and nuts 2b. A valve body 83 is provided in the body 2, and the valve body 83 is rotatably provided via a stem 85 that is mounted on a shaft mounting portion 84 provided on the body 81.
この実施形態におけるバルブ本体80は、フローティング型ボールバルブからなり、ボデー81にキャップ82をボルトナット2bにより固定したツーピース構造を有している。ボデー2内には弁体83が設けられ、この弁体83は、ボデー81上部に設けられた軸装部84に軸装されたステム85を介して回転自在に設けられている。 FIG. 10 shows another embodiment of the valve with an antistatic function of the present invention. In this embodiment, the same parts as those in the above embodiment are denoted by the same reference numerals, and the description thereof is omitted.
The
弁体83の両側には、例えばPTFE製のボールシート86がそれぞれ配置されている。このため、弁体83に帯電した静電気は、ボールシート86からはボデー81、キャップ82に逃がすことのできない構造になっている。
For example, PTFE ball seats 86 are disposed on both sides of the valve body 83, respectively. For this reason, static electricity charged on the valve body 83 cannot be released from the ball seat 86 to the body 81 and the cap 82.
ボデー81、キャップ82、弁体83、ステム85、パッキン押さえ輪87は、導電性の金属、例えばSUS316などのステンレス鋼により形成される。
パッキン押さえ輪87は、軸装部84内に装着したシール用パッキン88を上方より押さえるために下部が軸装部84に挿入可能に設けられ、このパッキン押さえ輪87を図示しないボルトによりボデー81に締付けることで、パッキン88とステム85外周側との当接位置が軸シール位置となる。ステム85とボデー81(軸装部84を含む)、ステム85とパッキン押さえ輪87とは、それぞれの部品の間にステム85が回転するための隙間を設けており、非接触の状態で配置されている。図中、90は、ステム85のつば部91とボデー81との間に装着された、断面略L字形のPTFE製ステムベアリングである。また、弁体83とステム85との間には、ステム85の半径方向に図示しないばね部材を装着して導電性を確保してもよい。 Thebody 81, the cap 82, the valve body 83, the stem 85, and the packing holding ring 87 are made of conductive metal, for example, stainless steel such as SUS316.
The packingretainer ring 87 is provided so that the lower part can be inserted into the shaft mounting part 84 in order to press the seal packing 88 mounted in the shaft mounting part 84 from above. By tightening, the contact position between the packing 88 and the outer peripheral side of the stem 85 becomes the shaft seal position. The stem 85 and the body 81 (including the shaft mounting portion 84), the stem 85 and the packing presser wheel 87 are provided in a non-contact state with a gap for rotating the stem 85 between the respective parts. ing. In the drawing, 90 is a PTFE stem bearing having a substantially L-shaped cross section, which is mounted between the flange portion 91 of the stem 85 and the body 81. Further, a spring member (not shown) may be attached between the valve body 83 and the stem 85 in the radial direction of the stem 85 to ensure conductivity.
パッキン押さえ輪87は、軸装部84内に装着したシール用パッキン88を上方より押さえるために下部が軸装部84に挿入可能に設けられ、このパッキン押さえ輪87を図示しないボルトによりボデー81に締付けることで、パッキン88とステム85外周側との当接位置が軸シール位置となる。ステム85とボデー81(軸装部84を含む)、ステム85とパッキン押さえ輪87とは、それぞれの部品の間にステム85が回転するための隙間を設けており、非接触の状態で配置されている。図中、90は、ステム85のつば部91とボデー81との間に装着された、断面略L字形のPTFE製ステムベアリングである。また、弁体83とステム85との間には、ステム85の半径方向に図示しないばね部材を装着して導電性を確保してもよい。 The
The packing
パッキン押さえ輪87の上部には環状の装着溝89が設けられ、この装着溝89に薄板波形部材20が装着されている。このように、装着溝89は、ステム85の軸シール位置(パッキン88)の上方側に設けられ、これにより薄板波形部材20が、ステム85の外周面85aと装着溝89の内周面に接触した状態で、流体が流れる接液部分の外側に配置される。
An annular mounting groove 89 is provided on the upper part of the packing holding wheel 87, and the thin corrugated member 20 is mounted in the mounting groove 89. Thus, the mounting groove 89 is provided above the shaft seal position (packing 88) of the stem 85, so that the thin corrugated member 20 contacts the outer peripheral surface 85a of the stem 85 and the inner peripheral surface of the mounting groove 89. In this state, it is arranged outside the wetted part where the fluid flows.
弁体83に静電気が発生すると、この弁体83に帯電した静電気は金属同士で直接接触しているステム85に導電される。静電気は、薄板波形部材20を介してパッキン押さえ輪87に導電され、次いで、パッキン押さえ輪87に直接接触あるいはパッキン押さえ輪87をボデー81に締付け固定するボルト(図示せず)を介して間接的に接触している軸装部84(ボデー81)に導電されることで、弁体83への帯電が防止される。ボデー81に導電された静電気は、このボデー81と直接接触あるいはボルト2bを介して間接接触しているキャップ82、キャップ82に金属製ボルトを介して接続される配管(何れも図示せず)に導電される。
このようにして、前記実施形態のトラニオン型ボールバルブの場合と同様に、薄板波形部材20を介して静電気の帯電を防止できる。薄板波形部材20の取付け時には、バルブ上方よりステム85とパッキン押さえ輪87との間に容易に装着でき、外方からの目視により装着有無や装着状態の確認も可能になる。 When static electricity is generated in thevalve body 83, the static electricity charged in the valve body 83 is conducted to the stem 85 that is in direct contact with the metal. Static electricity is conducted to the packing retainer ring 87 through the thin corrugated member 20, and then directly contacts the packing retainer ring 87 or indirectly through bolts (not shown) that fasten and fix the packing retainer ring 87 to the body 81. The valve body 83 is prevented from being charged by being electrically connected to the shaft mounting portion 84 (body 81) in contact with the valve body. The static electricity conducted to the body 81 is directly connected to the body 81 or indirectly connected via the bolt 2b to the cap 82 and piping connected to the cap 82 via a metal bolt (both not shown). Conducted.
In this manner, as in the case of the trunnion type ball valve of the above-described embodiment, electrostatic charging can be prevented through the thincorrugated member 20. When the thin corrugated member 20 is attached, the thin corrugated member 20 can be easily attached between the stem 85 and the packing retainer ring 87 from above the valve, and the presence / absence of the attachment and the attachment state can be confirmed by visual observation from the outside.
このようにして、前記実施形態のトラニオン型ボールバルブの場合と同様に、薄板波形部材20を介して静電気の帯電を防止できる。薄板波形部材20の取付け時には、バルブ上方よりステム85とパッキン押さえ輪87との間に容易に装着でき、外方からの目視により装着有無や装着状態の確認も可能になる。 When static electricity is generated in the
In this manner, as in the case of the trunnion type ball valve of the above-described embodiment, electrostatic charging can be prevented through the thin
このフローティング型ボールバルブの場合、薄板波形部材20を接液部分に設けるようにし、この薄板波形部材20を特殊な材料で成形することで所定の流体に対応することもできる。
また、薄板波形部材をボールバルブ以外のバルブに装着することもでき、この場合にも前記と同様にステムと軸装部との間に薄板波形部材を設けることで前述の場合と同様の機能を発揮できる。 In the case of this floating ball valve, the thincorrugated member 20 is provided in the wetted part, and the thin corrugated member 20 can be formed of a special material to cope with a predetermined fluid.
Further, the thin corrugated member can be attached to a valve other than the ball valve, and in this case as well, the same function as described above can be achieved by providing the thin corrugated member between the stem and the shaft mounting portion. Can demonstrate.
また、薄板波形部材をボールバルブ以外のバルブに装着することもでき、この場合にも前記と同様にステムと軸装部との間に薄板波形部材を設けることで前述の場合と同様の機能を発揮できる。 In the case of this floating ball valve, the thin
Further, the thin corrugated member can be attached to a valve other than the ball valve, and in this case as well, the same function as described above can be achieved by providing the thin corrugated member between the stem and the shaft mounting portion. Can demonstrate.
Claims (8)
- ボデー内に設けた弁体を軸装部に軸装したステムを介して回転自在に設け、前記軸装部或は前記ステムの何れか一方又は双方に設けた環状の装着溝に所定の長さを有する導電性の薄板波形部材を装着し、この薄板波形部材を前記ステムの外周面と前記軸装部の内周面に接触させたことを特徴とする帯電防止機能付バルブ。 A valve body provided in the body is rotatably provided via a stem mounted on the shaft mounting portion, and a predetermined length is provided in an annular mounting groove provided on either or both of the shaft mounting portion and the stem. A valve with an antistatic function, comprising a conductive thin plate corrugated member having a contact between the outer peripheral surface of the stem and the inner peripheral surface of the shaft mounting portion.
- 前記軸装部と前記ステムとの上方の間隙に環状の挿入口を形成し、前記薄板波形部材の波形状の波の高さを縮めた状態で前記挿入口から前記装着溝に挿入し、前記薄板波形部材を前記ステムと前記軸装部との対向位置で弾性力により復元して前記薄板波形部材の山と谷がこれら双方に接触させるようにしたことを請求項1に記載の帯電防止機能付バルブ。 An annular insertion port is formed in an upper gap between the shaft mounting portion and the stem, and the height of the corrugated wave of the thin plate corrugated member is inserted into the mounting groove from the insertion port, 2. The antistatic function according to claim 1, wherein the thin corrugated member is restored by an elastic force at a position where the stem and the shaft mounting portion face each other so that the peaks and troughs of the thin corrugated member are in contact with both. With valve.
- 前記軸装部における前記装着溝の位置は、前記ステムの軸シール位置の上方であり、当該装着溝に前記薄板波形部材を湾曲状態で装着し、この薄板波形部材の両端部を拡径方向の弾性力を蓄積して前記装着溝の内周面に弾性係合し、かつ前記薄板波形部材の中心側を支点に湾曲させたときに生じる圧力により前記ステムに弾性接触させた請求項1又は2に記載の帯電防止機能付バルブ。 The position of the mounting groove in the shaft mounting portion is above the shaft seal position of the stem, the thin corrugated member is mounted in the mounting groove in a curved state, and both end portions of the thin corrugated member are extended in the diameter increasing direction. The elastic force is accumulated and elastically engaged with the inner peripheral surface of the mounting groove, and the stem is elastically brought into contact with the stem by the pressure generated when the central side of the thin corrugated member is bent around a fulcrum. Valve with antistatic function as described in 1.
- 前記ステムの外周にテーパまたはR面を設け、前記薄板波形部材を前記テーパまたはR面に沿わせて前記挿入口から挿入可能に設けた請求項1乃至3の何れか1項に記載の帯電防止機能付バルブ。 The antistatic according to any one of claims 1 to 3, wherein a taper or an R surface is provided on an outer periphery of the stem, and the thin corrugated member is provided along the taper or the R surface so as to be inserted from the insertion port. Valve with function.
- 前記挿入口の幅を前記ステムの外周面と前記軸装部の内周面との幅より小さくした請求項2乃至4の何れか1項に記載の帯電防止機能付バルブ。 The valve with an antistatic function according to any one of claims 2 to 4, wherein a width of the insertion port is made smaller than a width between an outer peripheral surface of the stem and an inner peripheral surface of the shaft mounting portion.
- 前記薄板波形部材を前記ステムの円周の25%から50%程度の長さとした請求項1乃至5の何れか1項に記載の帯電防止機能付バルブ。 The valve with an antistatic function according to any one of claims 1 to 5, wherein the thin corrugated member has a length of about 25% to 50% of a circumference of the stem.
- 前記軸装部にグランドプレートを設け、このグランドプレートに設けた前記装着溝に前記薄板波形部材を挿入してこの薄板波形部材と前記ステムとを断続的に接触するようにした請求項1乃至6の何れか1項に記載の帯電防止機能付バルブ。 7. A ground plate is provided in the shaft mounting portion, and the thin corrugated member is inserted into the mounting groove provided in the ground plate so that the thin corrugated member and the stem are in intermittent contact. The valve with an antistatic function according to any one of the above.
- 請求項1乃至7の何れか1項に記載の帯電防止機能付バルブの装着治具であって、円筒体の端部に環状突部を形成し、この環状突部を前記薄板波形部材を挿入した装着溝とステムとの間に挿入して前記薄板波形部材を湾曲状態で前記装着溝に係止させて前記ステムの外周と装着溝の内周とを接触可能に設けた装着治具。 8. A mounting jig for a valve with an antistatic function according to claim 1, wherein an annular protrusion is formed at an end of the cylindrical body, and the thin corrugated member is inserted into the annular protrusion. A mounting jig that is inserted between the mounting groove and the stem so as to contact the outer periphery of the stem and the inner periphery of the mounting groove by locking the thin corrugated member to the mounting groove in a curved state.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015512401A JP5996100B2 (en) | 2013-11-12 | 2014-11-12 | Antistatic function valve and its mounting jig |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013-233670 | 2013-11-12 | ||
JP2013233670 | 2013-11-12 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2015072472A1 true WO2015072472A1 (en) | 2015-05-21 |
Family
ID=53057406
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2014/079923 WO2015072472A1 (en) | 2013-11-12 | 2014-11-12 | Valve with antistatic function and jig for mounting same |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP5996100B2 (en) |
WO (1) | WO2015072472A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022101011A1 (en) | 2020-11-13 | 2022-05-19 | Asco Sas | Valve system for atex environment |
US11426669B2 (en) | 2018-05-07 | 2022-08-30 | Gateway Autoart Limited | Method of manufacturing a model car body |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5911230Y2 (en) * | 1979-07-18 | 1984-04-06 | 北村バルブ製造株式会社 | Valve with antistatic device |
JPS6120963U (en) * | 1985-01-04 | 1986-02-06 | 北村バルブ製造株式会社 | Valve with antistatic device |
JPH02122277U (en) * | 1989-03-20 | 1990-10-05 | ||
JP2000346068A (en) * | 1999-03-31 | 2000-12-12 | Seiko Seiki Co Ltd | Magnetic bearing device and vacuum pump |
JP2005299856A (en) * | 2004-04-14 | 2005-10-27 | Koyo Seiko Co Ltd | Power transmitting apparatus |
JP2010169120A (en) * | 2009-01-20 | 2010-08-05 | Jtekt Corp | Rolling bearing device |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60178671U (en) * | 1984-05-10 | 1985-11-27 | 日本ダイヤバルブ株式会社 | Valve with antistatic device |
-
2014
- 2014-11-12 JP JP2015512401A patent/JP5996100B2/en active Active
- 2014-11-12 WO PCT/JP2014/079923 patent/WO2015072472A1/en active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5911230Y2 (en) * | 1979-07-18 | 1984-04-06 | 北村バルブ製造株式会社 | Valve with antistatic device |
JPS6120963U (en) * | 1985-01-04 | 1986-02-06 | 北村バルブ製造株式会社 | Valve with antistatic device |
JPH02122277U (en) * | 1989-03-20 | 1990-10-05 | ||
JP2000346068A (en) * | 1999-03-31 | 2000-12-12 | Seiko Seiki Co Ltd | Magnetic bearing device and vacuum pump |
JP2005299856A (en) * | 2004-04-14 | 2005-10-27 | Koyo Seiko Co Ltd | Power transmitting apparatus |
JP2010169120A (en) * | 2009-01-20 | 2010-08-05 | Jtekt Corp | Rolling bearing device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11426669B2 (en) | 2018-05-07 | 2022-08-30 | Gateway Autoart Limited | Method of manufacturing a model car body |
WO2022101011A1 (en) | 2020-11-13 | 2022-05-19 | Asco Sas | Valve system for atex environment |
Also Published As
Publication number | Publication date |
---|---|
JPWO2015072472A1 (en) | 2017-03-16 |
JP5996100B2 (en) | 2016-09-21 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6522746B2 (en) | Trunnion type ball valve and valve seal structure and packing for valve | |
US8607431B2 (en) | Ring for mounting a structure to a shaft | |
EP3098491B1 (en) | Trunnion-type ball valve | |
US6612623B2 (en) | Connecting device for pipes conduction pressure medium | |
US5947479A (en) | Mechanical seal with flexible metal diaphragm | |
US20130049359A1 (en) | Connection structure of corrugated pipe | |
EP2253809B1 (en) | Two-piece valve stem seal | |
US10197162B2 (en) | Gasket | |
EP1950472B1 (en) | Sealing device | |
US11187325B2 (en) | Sealing device | |
JP6495243B2 (en) | Butterfly valve seal structure | |
WO2015136777A1 (en) | Sealing device | |
JP5996100B2 (en) | Antistatic function valve and its mounting jig | |
WO2013153774A1 (en) | Metal gasket | |
US10247229B2 (en) | Ball joint and method of fastening a sealing bellows to a ball joint | |
US10527087B2 (en) | Socket assembly and method of making | |
EP3217044B1 (en) | Metal bellows | |
US20230332722A1 (en) | Connection devices for connecting a pipe having an outer peripheral projection, uses and installation method | |
KR20130001239U (en) | Spring washer nut | |
US10822016B2 (en) | Shock-absorbing stopper | |
JP6257277B2 (en) | Metal seal | |
JP5260773B1 (en) | Metal gasket | |
WO2024018751A1 (en) | Sealing structure | |
JP2024046168A (en) | Annular metal seal, fitting structure for annular metal seal and fitting method of annular metal seal | |
JP5162038B1 (en) | Metal gasket |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
ENP | Entry into the national phase |
Ref document number: 2015512401 Country of ref document: JP Kind code of ref document: A |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 14863013 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 14863013 Country of ref document: EP Kind code of ref document: A1 |