WO2015065875A1

WO2015065875A1 - Multi-purpose embossing folder

Info

Publication number: WO2015065875A1
Application number: PCT/US2014/062334
Authority: WO
Inventors: Earl BROHARD; Ji Yu CHEN
Original assignee: Brohard Earl; Chen ji yu
Priority date: 2013-11-01
Filing date: 2014-10-27
Publication date: 2015-05-07

Abstract

A multi-purpose embossing folder is disclosed herein. The embossing folder includes a two panels. According to an embodiment, the embossing folder includes at least one insert opening in each of the two panels. The insert openings are dimensioned to receive a pair of interchangeable inserts. According to another embodiment, the embossing folder includes a plurality of recessed grooves on an inside surface of at least one panel. A design component is provided on the other panel. The design component includes a protruding slide. The slide can be moved along a raised perimeter formed by the recessed grooves. According to another embodiment, the embossing folder includes an embossing pattern and a cutting dye. A desired medium may be received between the panels. When the embossing folder is pushed through an embossing folder machine, the pressure exerted by the machines facilitates a simultaneous cutting and embossing of the desired medium.

Description

MULTI-PURPOSE EMBOSSING FOLDER

Field of Invention

[0001] The present disclosure relates generally to a device for creating embossed or printed images.

Background

[0002] The background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.

[0003] An embossing folder is device that is used to emboss, that is, produce raised designs on various media, such as, paper, thin metal foils, and other substrates that can be pressed. The folder includes two sides that can be folded together. At least one side may include an image to be embossed. In order to use the folder, a desired medium, such as, cardstock paper is carefully placed between the two sides. The folder is then closed and is run through rollers in an embossing folder machine. The machine may include a set of metal dyes. When the folder with the paper is run through the machine, the dye is compressed with heat. After the folder has been pushed through the machine, the paper is removed from the folder. The paper now includes an embossed image.

[0004] Existing embossing folders are configured for a single design purpose. A custom image, greeting or phrase is moulded in the design of the folder body. The image cannot be adjusted or changed by the user or consumer. The user who purchases the embossing folder can only use it for a single purpose, that is, it can only be used to emboss a single image.

[0005] Additionally, once the desired medium is embossed, the user has to manually cut the embossed image with a cutting device, for example, with a pair of scissors, to fit the requirements of their project. Summary

[0006] There is a need for a novel embossing folder that can be configured for embossing a plurality of designs. The embossing folder should further be configured to eliminate the need to manually trim the embossed image. The embossing folder should be configurable for use with existing embossing folder machines.

[0007] A novel multi-purpose embossing folder ("embossing folder") is provided to solve the above-described limitations of conventional embossing folders. According to an embodiment, the embossing folder can include a plurality of interchangeable pairs of inserts. The inserts can include a plurality of shapes, such as, square, round, rectangle, oval, tear drop, filigree, heart, and other such shapes. The embossing folder can be configured to include at least a pair of insert openings. The insert openings may be located at any position in the folder. For example, the insert opening may be located in a top, middle, bottom or side of the folder. The inserts can be configured to fit within the insert openings. Each pair of inserts may include a specific message. The user can select one or more desired messages for embossing by introducing a corresponding pair of inserts into the openings. The messages may include a specific greeting or phrase, such as, "happy birthday," "congratulations," "it's a party," and other similar messages. The messages can be potentially unlimited and accommodate a plurality of languages. The selected message can be embossed on a desired medium by positioning the medium inside the folder, closing the folder and pushing the folder with the medium through an embossing folder machine.

[0008] According to another embodiment, the embossing folder can include a vertical and horizontal groove track. The embossing folder further comprises a design component. The design component may be made from a suitable material such as, plastic, or another material known in the art. The design component may include a desired design or image, words, numbers, themes, patterns or combinations thereof. The base of the design component may be provided with a slide. The slide is configured to fit into any of the grooves along the groove track. The design component may be moved along the groove track in a horizontal or a vertical axis. The groove track and slide allows a user to custom design, for example, a greeting card or scrapbook application, by adjustably positioning the design component in a groove along the groove track. The location of the design component can be shifted by sliding the design component along the grove track.

[0009] According to another embodiment, the embossing folder can be configured to emboss and cut paper (or another medium) as it passes through the rollers in an embossing folder machine. This can save the user the chore of manually cutting delicate and intricate embossed patterns. The multi-purpose embossing folder can include a cutting dye. A recess may be configured on at least one of the panels of the embossing folder. The recess may be patterned. An edge of the cutting dye can be configured to be embedded in the recess and it can cut the paper as it is embossed. The cutting edge can press against a cutting insert or a cutting platform on an opposite end. The cutting platform may be made of a suitable metal or hard or soft plastic.

[0010] Various objects, features, aspects and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.

Brief Description of the Drawings

[0011] FIG. 1A and FIG. IB illustrate exemplary schematic views of an embossing folder in open and closed configurations respectively in accordance with an embodiment.

[0012] FIG. 2A illustrates an exemplary schematic view of an embossing folder having a groove track in accordance with an embodiment.

[0013] FIG. 2B illustrates a perspective view of the embossing folder illustrated in Fig. 2A having a pair of design components.

[0014] FIG. 3 illustrates an exemplary perspective view of the grooves and slide in accordance with an embodiment.

[0015] FIG. 4 illustrates an exemplary close up view of the embossing folder configured with horizontal and vertical grooves in accordance with an embodiment.

[0016] FIG. 5 A and FIG. 5B illustrate exemplary rear and side views respectively of a typical insert configured with a slide in accordance with an embodiment. [0017] FIG. 6 illustrates an insert positioned on a top or base panel of the embossing folder in two different orientations in accordance with an embodiment.

[0018] FIG. 7 illustrates an exemplary embossing folder configured to receive a pair of interchangeable inserts in accordance with an embodiment.

[0019] FIG. 8 A and FIG. 8B illustrate exemplary pairs of interchangeable inserts in accordance with an embodiment.

[0020] FIG. 9A and FIG. 9B illustrate two exemplary greeting cards that have spacing for receiving different text matters in accordance with an embodiment.

[0021] FIG. 10A and FIG. 11A illustrate a pair of exemplary embossing folders respectively with insert openings for customized embossing in accordance with an embodiment.

[0022] FIG. 10B and FIG. 11B illustrate multiple pairs of interchangeable inserts in accordance with an embodiment.

[0023] FIG. IOC and FIG. 11C illustrate a pair of exemplary embossing folders of

FIG. 10A and FIG. 11A configured with inserts of FIG. 10B and FIG. 1 IB in accordance with an embodiment.

[0024] FIG. 12 illustrates an exemplary side view of an embossing folder configured for cutting and embossing in accordance with an embodiment.

[0025] FIG. 13A and FIG. 13B illustrate working of an exemplary embossing folder for a single step cutting and embossing operation in accordance with an embodiment.

[0026] FIG. 14 and FIG. 15 illustrate two exemplary embossing folders having cutting dyes and corresponding cutting platforms in accordance with an embodiment.

Detailed Description

[0027] The following is a detailed description of embodiments of the disclosure depicted in the accompanying drawings. The embodiments are in such detail as to clearly communicate the disclosure. However, the amount of detail offered is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims. [0028] Each of the appended claims defines a separate invention, which for infringement purposes is recognized as including equivalents to the various elements or limitations specified in the claims. Depending on the context, all references below to the "invention" may in some cases refer to certain specific embodiments only. In other cases it will be recognized that references to the "invention" will refer to subject matter recited in one or more, but not necessarily all, of the claims.

[0029] As used in the description herein and throughout the claims that follow, the meaning of "a," "an," and "the" includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of "in" includes "in" and "on" unless the context clearly dictates otherwise.

[0030] All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g. "such as") provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.

[0031] Various terms are used herein. To the extent a term used in a claim is not defined below, it should be given the broadest definition persons in the pertinent art have given that term as reflected in printed publications and issued patents at the time of filing.

[0032] Referring now to FIG. 1A and FIG. IB, an exemplary schematic view of a multi-purpose embossing folder 100 is disclosed in accordance with the various embodiments herein. The embossing folder 100 is shown in an open configuration in Fig. 1A while it is shown in a closed configuration in Fig. IB. The embossing folder 100 has two panels, a top panel 102 and a base panel 104. The top panel 102 may be used for debossing while the base panel 104 may be used for embossing designs, messages, etc. The top panel 102 may include debossing designs or images (not shown) on its inner surface while the base panel 104 can include embossing designs or images (not shown) on its inner surface. As used herein, the term "to deboss" means to create an indented image while the term "to emboss" means to create a raised image. The embossing process or operations described herein may result in the creation of debossed and embossed images. It is understood that, in another embodiment, the positions of the debossing top panel 102 and the embossing base panel 104 may be reversed without deviating from the scope of the present disclosure. Alternately, in yet another embodiment, each of the panels 102 and 104 may be configured for both embossing and debossing without deviating from the scope of the present disclosure.

[0033] The top panel 102 and the base panel 104 can be joined along edge or an interface side 103. The debossing panel 102 and the embossing panel 104 may be joined by any suitable coupling mechanism, such as, a hinge 106. The top panel 102 and the base panel 104 can be pivotally connected and rotatable relative to each other. One of the two panels 102/104 can be rotated at the hinge 106 to lie on top of the other panel 104/102.

[0034] The hinge 106 may comprise one or more hinge pins and hinge barrel type configuration or other similar configuration such that, if required, the two panels 102, 104 can be separated from each other. The hinge 106 may be positioned in such a manner that the two panels 102 and 104 can move laterally under pressure and the hinge 106 does not get unnecessarily loaded when the embossing folder 100 is passed through an embossing folder machine (not shown). In another embodiment, the hinge 106 may be a living hinge. A living hinge is a thin flexible hinge. The living hinge 106 may be made from the same material as the two panels 102, 104. The living hinge 106 can be cut to allow the panels 102, 104 to bend along the line of the hinge 106.

[0035] A suitable medium 108 is selected and placed between the top panel 102 and the base panel 104. As mentioned earlier, the medium can include paper, cardstock paper, thin metal foils, and any other appropriate/desired substrate that can be pressed to leave an impression. The embossing folder 108 can be used to emboss designs, themes, patterns, images and/or text matter generally for ornamental and/or decorative purposes on the desired medium 108. The medium 108 can be any size. It can extend beyond the width and length of the embossing folder 100 or it can be completely enclosed within the embossing folder 100 in the closed configuration.

[0036] In order to ensure proper embossing, the top panel 102 and the base panel

104 have substantially the same shape and dimensions, that is, they have substantially the same length, breadth and height. For example, the panels 102, 104 may be rectangular and may be 5"x7" in size. In the closed configuration, as shown in Fig. IB, the top panel 102 can completely align with and overlay the base panel 104 to facilitate substantially accurate embossing operations.

[0037] In the embossing operation or process, the embossing folder 100 can be closed with the medium 108 placed between the top panel 102 and the base panel 104. The embossing folder 100, in the closed configuration, can be pushed through an embossing folder machine (not shown). Various embossing folder machines are known in the art. An embossing folder machine can be a roller-type embossing folder machine. When the embossing folder 100 is pushed through the roller-type embossing folder machine, it can pass between a set of rollers (not shown) on the embossing folder machine. The rollers can be configured to press the two panels 102 and 104 against each other. During the process, the media 108 may be pressed between the top debossing panel 102 and the base embossing panel 104. This causes the image configured on the two panels 102 and 104 to be transferred to the media 108. The media 108 may get permanently deformed under pressure between the two panels 102 and 104 and it can retain the transferred image even after removal of pressure.

[0038] According to an embodiment, the multi-purpose embossing folder includes a top panel and a base panel hingedly coupled to the top panel. The top panel has a first surface comprising a plurality of top panel grooves. The base panel has a first surface comprising a first design element. The first design component comprises a first surface having at least one protruding slide. The at least one protruding slide is dimensioned to be received within at least one of the top panel grooves. Each of the grooves is recessed. Each of the grooves comprises a raised perimeter. The raised perimeter defines a vertical and horizontal track for movement of the at least one protruding slide. The first surface of the top panel further can further include a second design element. The first surface of the base panel can further include a plurality of base panel grooves.

[0039] FIG. 2A illustrates an exemplary schematic view of embossing folder 200 comprising a groove track and slide according to an embodiment. The embossing folder 200 can include a top panel 202 and a base panel 204. The panels 202, 204 can be suitably dimensioned. For example, each panel 202, 204 may have the size of a greeting card or a A4 letter size. The terms "top" and "base" panels are used merely for convenience and are not intended to convey any limitations.

[0040] A first surface 202a of top panel 202 and a first surface 204a of the base panel 204 can each include a series of openings or grooves 208 and 210. The first surfaces 202a, 204a can be the inner surfaces of the top panel 202 and the base panel 204 respectively. Alternately, in another embodiment, the grooves may be moulded into an inner surface 202a/204a of only the top panel 202 or the base panel 204. The grooves can be moulded along a horizontal axis 208 and along a vertical axis 210.

[0041] FIG. 2B illustrates a perspective view of the embossing folder 200 shown in Fig. 2A. Design components 206A, 206B can be located on the first surface 202a of top panel 202 and on the first surface 204a of the base panel 204. Alternately, in another embodiment, the design component may be located on the first surface 202a/204a of only the top panel 202 or the base panel 204. Each design component 206 A, 206B may include a slide (described with reference to Fig. 3).

[0042] Now referring to both Fig. 2A and Fig. 2B, the horizontal and vertical grooves 208, 210 are arranged to form a track or path for the slide ("slide track" or interchangeably "groove track") to move from one position to another. The top panel 202, the base panel 204, the slides, slide track and the design components 206A, 206B may be manufactured from a suitable material, such as, but not limited to, plastic of an appropriate grade, or another material known in the art. The design components 206A, 206B may include a design, an image, a phrase, a theme, a message, a pattern, letters, numbers, symbols, or combinations thereof. In an embodiment, if the grooves 208, 210 are moulded into the inner surface 202a of the top panel 202, a corresponding design component 206B may be moulded into the inner surface 204a of the base panel 204 and vice versa.

[0043] FIG. 3 illustrates a perspective view 300 of the grooves 208, 210 described with reference to FIG. 2. As described in FIG. 2, a series of grooves 208, 210 may be moulded into the inner surface of the panels and may be integrated within the panels. Each of the grooves 208, 210 can be pre-configured to have substantially the dimensions, for example, substantially the same shape, height, breadth and length. The design component 206 may include a base. A first surface 301a of the base 301 may be provided with at least one downward projecting member, such as, a slide 302.

[0044] The design component 206 can be conveniently shifted or slided to change its position when a suitable pressure is applied. For example, the design component 206 can be shifted along the slide track (as shown in Fig. 2A) in a vertical or horizontal axis such that the slide 302 can mate with a groove, say, 210, in a desired position. Although the design component 206 is shown to incorporate only a single slide 302, depending on the size of the design component 206, the size of the groove(s) and other such considerations, the number and length of slide 302 can vary without in any way affecting the functioning of design component 206. The design component 206 can be configured to be rotatable by 90° to change the direction of embossing.

[0045] The grooves 208, 210 and the slide 302 on the design component 206 can be configured in such a manner that there is no mismatch between them. The slide 302 can be dimensioned to cooperate with or fit into any of the grooves 208, 210. The grooves 208, 210 and the slide 302 can be dimensioned such that the slide 302 can cooperate with any of the grooves 208, 210. If the slide 302 is not accurately aligned with a corresponding groove, say, 208, when the embossing folder (as shown in FIG. 2) is closed, the selected medium, such as, paper may be only partially embossed or not embossed at all. Moreover, the design component 206 may sustain damage after only a few embossing cycles because of the misalignment in response to the embossing force generated by an embossing folder machine (not shown). Such damage can result in the design component 206 having to be replaced or scrapped inasmuch as the medium can no longer be suitably embossed. To overcome such a possibility, in an embodiment, the slide 302 and the grooves 208, 210 can be configured in such a manner that when the slide 302 is inserted in the corresponding groove, say 208, there is no mismatch between them and together they can provide a clear and sharp embossed image on the medium.

[0046] FIG. 4 illustrates an exemplary close up view 400 of an embossing folder

400. The embossing folder 400 is provided with horizontal and vertical grooves 408 and 410 respectively on a first or an inner surface 402a of at least a top panel 402. The grooves 208, 210 may have substantially square or rectangular shapes. Each groove may be separated from an adjacent groove by a slightly raised ridge or platform 409. The ridges 409 define or form a raised perimeter or track for a slide (as shown in FIG. 3).

[0047] FIG. 5A illustrates an exemplary rear view 500 of a design component 502 configured with a slide 504 in accordance with an embodiment. As illustrated, one slide 504 can be located substantially in the center of a first surface 503 a of the base 503 of the design component 502. However, the slide 504 can be located anywhere on the first surface 503 a of the design component 502.

[0048] FIG. 5B illustrates an exemplary side view 550 of the design component

502 configured with the slide 504 depicted in FIG. 5A. As illustrated, a second design component 552 may be provided. The second design component 552 may substantially match the first design component 502. The first and second design components 502, 552 may be configured with a slide 504, 554 on a first surface 503a, 553a of their respective bases 503 and 553.

[0049] FIG. 6 illustrates two different orientations 600 of a design component 602 according to an embodiment. With reference to FIG. 2B and FIG. 6, the design component 602 can be positioned on the first surface 202a of the top panel 202 and/or on the first surface 204a of the base panel 204 of embossing folder 200 in at least two different positions/orientations. In position A, the design component 602 can be positioned with its slide (not shown) along a vertical direction with one of its corner 604 facing the South. In position A, the design component 602 can slide up or down along a vertical axis 606 to any position on the first surface 202a of the top panel 202 and/or on the first surface 204a of the base panel 204 of the embossing folder 200. For example, the design component 602 can be moved left or right by shifting to a next or any other groove on the slide track. In position B, the design component 602 can be positioned with its slide (not shown) along a horizontal axis (that is, rotated by 90° clockwise) with the corner 604 facing the West. In position B, the design component 602 can slide left or right along a horizontal axis 608 to any position on the first surface 202a of the top panel 202 and/or on the first surface 204a of the base panel 204 of embossing folder 200. For example, the design component 602 can be moved up or down by shifting to a next or any other groove on the slide track. [0050] In another embodiment, the embossing folder can be configured to receive at least one pair of interchangeable embossing inserts. As used herein, the term "insert" means a component/tile/piece that can be inserted into the embossing folder. As used herein, the term "interchangeable" means that the inserts can be used, replaced or changed based on the user/project requirement. Although the term "embossing insert" is used, it is understood, that the insert can be an embossing, debossing or an embossing and debossing insert.

[0051] The embossing folder includes a top panel and a base panel. The top panel has a first (or an inside) surface comprising at least one top panel insert opening. The base panel is coupled to the top panel. The base panel has a first (or an inside) surface comprising at least one base panel insert opening.

[0052] The top panel insert opening and the base panel insert opening are recessed within the top panel and the base panel respectively. The top panel insert opening and the base panel insert opening are precast. The top panel insert opening and the base panel insert opening are substantially mirror images of each other. When the multi-purpose embossing folder is closed, the top panel insert opening and the base panel insert opening are substantially aligned. The top panel is coupled to the base panel at an interface end by a hinge. The top panel insert opening and the base panel insert opening are formed substantially equidistant from the interface end.

[0053] The embossing folder further includes a plurality of interchangeable pairs of inserts. Each of the inserts is dimensioned to be snapped into the top panel insert opening and/or into the base panel insert opening. Each of the inserts in the pair of inserts is devoid of a surface comprising a protrusion or a hole. A first insert in each of the insert pairs is an embossing insert and wherein a second insert in each of the insert pairs is a debossing insert. A first surface of the first insert comprises a substantially raised design element. A first surface of the second insert comprises a substantially recessed design element. The substantially raised design element and the substantially recessed design element are corresponding in shape and dimension.

[0054] The shape of the top panel insert opening, the base panel insert opening and each of the inserts is selected from the group consisting of rectangular, square, oval, heart shaped, circle, drop shaped and filigree. The shape of each of the inserts corresponds to the shape of the top panel insert opening and the base panel insert opening.

[0055] According to an embodiment, a method of embossing comprises: providing the multi-purpose embossing folder having the interchangeable inserts and insert openings; fitting the first insert in a top panel insert opening; fitting the second insert in a base panel insert opening; interposing a desired medium between top panel and the base panel; closing the multi-purpose embossing folder and pushing it through an embossing folder machine. The pressure exerted by the embossing folder machine causes the substantially raised design element of the first insert along with the interposed medium to be received in the substantially recessed design element of the second insert.

[0056] FIG. 7 illustrates an exemplary embossing folder 700 that is configured to receive a pair of interchangeable embossing inserts in accordance with an embodiment. The embossing folder 700 comprises a top panel 702 and a base panel 704. The top panel 702 and/or the base panel 704 may be configured as embossing and/or debossing sides which are coupled at an interface end 703 by means of a hinge 706. As shown, a first or inner surface 702a, 704a of each of the top panel 702 and the base panel 704 may include at least one "window" or insert opening 708 and 710 respectively. The insert openings 708, 710 can be moulded into the first surfaces 702a, 704a respectively. Each insert opening 708, 710 can be dimensioned to receive at least one interchangeable embossing or debossing insert (not shown). For example, insert opening 708 may be configured to receive an embossing insert while insert opening 710 may be configured to receive a debossing insert. Although the insert openings 708, 710 are shown substantially adjacent the interface end 703, the insert openings 708, 710 can be formed anywhere on the first surface 702a of the top panel 702 or on the first surface 704a of the bottom panel 704. For example, the insert openings 708, 710 may be formed at the top, bottom, middle and sides, of the first surfaces 702a, 704a. Insert openings 708 and 710 are substantially a mirror image of each other. Furthermore, insert openings 708 and 710 are formed on the opposing first surfaces 702a, 704a at substantially the same distance from the interface end 703.

[0057] The interchangeable embossing/debossing inserts can facilitate the embossing of custom message. The custom message may be a word, such as, "Greetings," a phrase, a greeting, a design, a pattern, etc. A plurality of interchangeable embossing inserts can be inserted in the insert openings 708, 710. The interchangeable embossing inserts can be customized based on the user's language preference and project requirements. Insert openings, such as, 708 and 710 can be of any shape such as, but not limited to, rectangular, square, oval, heart shaped, circle, drop shaped, filigree, etc.

[0058] U.S. Pat. No. 8,522,680 discloses a hinged paper embossing and printing device. This patent discloses insertable pieces having protruding pegs formed on the back sides for being received and held in holes formed on an inside surface of the base and top panels or vice versa. In reality, if at least one of the pegs on an insertable piece is damaged or broken, during use or otherwise, the insertable piece may not be fitted properly into the panel. The present embodiment addresses the issue by avoiding any protrusions on the insertable pieces. The insertable pieces can be then fitted within a pair of openings formed in the panels.

[0059] FIG. 8A and FIG. 8B illustrate exemplary pairs of interchangeable embossing and debossing inserts 800, 850. A first pair of interchangeable inserts 802/804 and a second pair of interchangeable inserts 852/854 are provided in accordance with an embodiment. The inserts 802/804 and 852/854 can be rectangular. However, the inserts 802/804 and 852/854 can be of any shape, that is, square, oval, heart, circle, tear drop, filigree, etc. to match a corresponding pair of insert openings (as shown in Fig. 7). One insert in each pair of inserts may be an embossing insert. The embossing insert may have a raised design or message element on its top surface. The back surface and the sides of the embossing insert may be planar. The back surface and the sides of the debossing insert may be devoid of any design or message elements. Similarly, the other insert in each pair of inserts may be a debossing insert. The debossing insert may include a recessed design or message element on its top surface. The back surface and the sides of the debossing insert may be planar. The back surface and the sides of the debossing insert may be devoid of any design or message elements. None of the surfaces of the embossing or debossing insert includes any protrusions or holes. Similarly, the inside surfaces of the top and base panels may be devoid of protrusions or holes. During the embossing process, the raised design or message element of the embossing insert is forced into and substantially completely received within the recessed design or message element of the debossing insert, along with an interposed medium, to facilitate embossing of the medium.

[0060] The inserts 802/804 and 852/854 can be configured to snap or fit into a corresponding pair of like-shaped insert openings of an embossing folder (as shown in FIG. 7) and being temporarily held in place in the insert openings during the embossing process. The inserts 802/804 and 852/854 can include various messages and can be customized by the user based on, for example, a particular occasion. The inserts 802/804 and 852/854 can be removed from the insert openings after the embossing is completed. The inserts shown are merely exemplary. It is understood that any number of insert pairs can be configured for use with the embossing folder described in Fig. 7. By merely changing the insert pairs, the same embossing folder can be used for embossing a potentially unlimited variety of messages, designs, etc. When the embossing folder is closed and pressure is applied (for example, by pushing it through an embossing folder), the message of the interchangeable inserts 802/804 and 852/854 is transferred onto a desired medium (not shown).

[0061] FIG. 9A and FIG. 9B illustrate exemplary greeting cards 900 and 950. The greeting cards 900 and 950 include pre-determined spacing 910, 960. The spacing 910, 960 may be located in different positions. The spacing 910, 960 may have different shapes. A plurality of messages, for example, textual matter, may be embossed in the spacing 910, 960. Different messages 902-1, 902-2, 902-3, 902-4, 902-5 (collectively referred to as 902) and 952-1, 952-2 and 952-3 (collectively referred to as 952) that can be embossed on greeting cards in the spacing 910 and 960 respectively using the embossing folder described herein (particularly, with reference to Fig. 7).

[0062] FIG. 10A and FIG. 11A illustrate a pair of exemplary embossing folders

1000 and 1100 respectively with insert openings for customized embossing in accordance with an embodiment. Embossing folder 1000 includes a top panel 1002 and a base panel 1004. A first surface 1003 of the top panel 1002 is configured with an insert opening 1006 while a first surface 1005 of the base panel 1004 is configured with an insert opening 1008. Insert opening 1006 and 1008 are substantially mirror images of each other. Similarly, embossing folder 1100 includes a top panel 1102 and a base panel 1104. A first surface 1103 of the top panel 1102 is configured with an insert opening 1106 while a first surface 1105 of the base panel 1104 is configured with an insert opening 1108. Insert openings 1106 and 1108 are substantially mirror images of each other. As can be seen, the insert openings 1006/1008 and 1106/1108, can have any desired shape and size. Further, the insert openings 1006/1008 and 1106/1108 can be located at any desired position on an inside (first) surface of the top and base panels of the embossing folders 1000 and 1100.

[0063] FIG. 10B illustrates multiple pairs of interchangeable inserts 1052 and

1053, 1054 and 1055, and 1056 and 1057 (collectively 1050) and Fig. 11B illustrates multiple pairs of interchangeable inserts 1152 and 1153, 1154 and 1155, 1156 and 1157, 1158 and 1159, and 1160 and 1161 (collectively 1150). The insert pairs 1050, 1150 may include a plurality of messages, patterns, designs, etc. for embossing in accordance with embodiments of the present disclosure. For example, the interchangeable insert pairs 1050, 1150 may include message such as, "Happy Birthday," "Congratulations," and "Thank You." At least one of the inserts 1052/1152 in a pair of interchangeable inserts may be an embossing insert while a corresponding insert 1053/1153 may be a debossing insert. Additionally, each of the insert pairs may be reversible.

[0064] Now with reference to FIGs. 10A and 10B, a pair of insert pairs

1052/1053 may be configured to fit into the openings 1006 and 1008 of embossing folder 1000. FIG. IOC illustrates the embossing folder 1000 with the inserts 1052 and 1053 inserted into openings in the top and base panel respectively.

[0065] Similarly, with reference to FIGs. 11A and 11B, a pair of insert pairs

1152/1153 may be configured to fit into the openings 1106 and 1108 of embossing folder 1100. FIG. l lC illustrates the embossing folder 1100 with the inserts 1152 and 1153 inserted into openings in the top and base panel respectively.

[0066] During the embossing process, the embossing folder is opened and a pair of inserts 1050, 1150 may be conveniently inserted into the insert openings in the inside surfaces of the top and base panels depending on the requirements of the user or the project. The side of the inserts having the design or message element is positioned facing upward on each of the inside surfaces. The inserts 1050 and 1150 are interchangeable in the insert openings. A medium, such as, card paper is sandwiched between the top and base panel and the embossing folder is closed and forced through an embossing folder machine. This causes the message on the inserts to be embossed on the card paper. Greeting cards, or other media, may be embossed with different messages using a same embossing folder (for example, the embossing folders 1000, 1100) by merely using different pairs of interchangeable inserts 1050 and 1150 in accordance with embodiments of the present disclosure.

[0067] The inserts 1050, 1150 can be alphabets/letters, numbers, fonts, customized phrases or design patterns. The user can utilize individual alphabets and numbers to compose their own custom messages or use customized phrases such as Happy New Year/Happy Birthday/Merry X-mas, etc. The messages can be further decorated with patterns and images to create a "one of a kind" embossed product. Therefore, it can be possible for the user to generate multitude of embossing designs. Furthermore, with a potentially unlimited number of interchangeable greeting phrases and designs available as inserts, the possibility of creating various designs is endless.

[0068] In another embodiment, the embossing folder allows the user to emboss a desired pattern (or other images) on paper (or another medium) and also cut the embossed pattern in a single step operation. The embossing folder may incorporate positioning and cutting dyes in respective panels of the embossing folder in addition to embossing inserts. The cutting dyes allow the user to avoid manually cutting intricate or delicate embossed designs/patterns. The cut and embossed designs, according to this embodiment, may have higher quality cut edges as compared to those obtaining by manually cutting the embossed patterns.

[0069] The embossing folder includes a first panel and second panel hingedly coupled to the first panel. The first panel has a first surface comprising a cutting dye. The cutting dye is received within a recess formed in the first panel. The second panel has a first surface comprising a cutting platform. An edge of the cutting dye is received inside the cutting platform. The embossing folder further includes an embossing pattern affixed to the first panel. The cutting dye and the embossing pattern facilitate a simultaneous cutting and embossing of a desired medium.

[0070] FIG. 12 illustrates an exemplary side view of embossing folder 1200 configured for cutting and embossing in accordance with an embodiment. The embossing folder 1200 includes a top and base panel 1202, 1204. Each of the panels 1202, 1204 may be configured with a cavity to receive embossing and debossing pattern inserts (not shown). At least one of the embossing/debossing pattern inserts may be provided with a recess 1210. A cutting dye (not shown) may be received in the recess 1210. The cutting dye can be made of a suitable material, such as, metal or a hard plastic, or other materials known in the art. The cutting dye is suitable for cutting the desired embossing medium. The cutting of the embossed medium may happen immediately following the embossing operation or it may occur simultaneously with the embossing operation.

[0071] According to an embodiment, it may be sufficient to have a cutting dye only on one of the top or base panels 1202/1204. However, in such a case, the metallic or hard plastic cutting edges (not shown) of the dye can damage the opposing panel 1204/1202 of the embossing folder 1200. Therefore, in another embodiment, an insert or a platform (not shown) may be configured on the opposing panel 1204/1202 such that the cutting edge will press against the platform (not shown). In an alternate embodiment, the cutting dye can be made of relatively softer material such as hard plastic that does not damage embossing folder 1200 but can cut the medium equally effectively. The platform may be made of metal or a hard plastic. The platform substantially matches the shape and dimension of the cutting dye.

[0072] FIG. 13A and FIG. 13B illustrate the working of the exemplary embossing folder 1300 for a single step cutting and embossing operation in accordance with an embodiment. The cutting dye (not shown) and the cutting platform (not shown) may be configured on a first surface 1303 of the top panel 1302 and a first surface 1305 of the base panel 1304 respectively. A desired medium (not shown), for example, a thin metal substrate, can be placed between the two panels 1302 and 1304. Thereafter, the medium can be sandwiched between the panels 1302, 1304 when the embossing folder 1300 is closed and pressed in an embossing folder machine (not shown). As pressure 1352 is applied to top panel 1302, the medium can get embossed and cut in a single step.

[0073] FIG. 14 illustrates an exemplary embossing folder 1400 have two panels

1410, 1420 in accordance with an embodiment. A first surface 1422 of panel 1420 is provided with cutting dyes 1402. A first surface 1412 of panel 1410 is provided with corresponding cutting platforms 1404. An embossing pattern 1406 is also provided on the first surface 1422 of the panel 1420 to facilitate a single step cutting and embossing operation. The embossing folder 1400 can be provided with recesses (not shown) for receiving the cutting dyes 1402 and can also include embossing patterns between the recesses. The exemplary cutting dyes 1402 can be metallic and suitable for cutting a medium of choice.

[0074] FIG. 15 illustrates another exemplary embossing folder 1500 having two panels 1510, 1520 according to an embodiment. A first surface 1525 of the panel 1520 includes cutting dye 1502. A first surface 1515 of the panel 1510 includes corresponding cutting platform 1504. An embossing/debossing pattern 1506A, 1506B is also provided on the first surfaces 1515, 1525 of the panels 1510, 1520 respectively to facilitate a single step cutting and embossing operation. The cut and embossed product 1530 is shown on the right of the folder 1500. It can be seen that resultant product 1530 is embossed by embossing pattern 1506. The edges of the cut and embossed product have a clean and professional finish since no manual cutting is involved. As can be seen with reference to FIG. 14 and FIG. 15, a plurality of patterns and cutting dyes may be used.

[0075] The multi-purpose embossing folder disclosed herein can be used in crafting and scrapbooking. Furthermore, it can be used in the stationary industry, in art classes (provided at schools and colleges, for instance), and in the toy industry. The embossing folder is easily assembled and operated.

[0076] The disclosed embodiments may be implemented within the same embossing folder or within separate embossing folders to support the various techniques described in this disclosure. Groupings of alternative elements or embodiments of the invention disclosed herein are not to be construed as limitations. Each group member can be referred to and claimed individually or in any combination with other members of the group or other elements found herein. One or more members of a group can be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is herein deemed to contain the group as modified thus fulfilling the written description of all Markush groups used in the appended claims.

[0077] While the foregoing describes various embodiments of the invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof. The scope of the invention is determined by the claims that follow. The invention is not limited to the described embodiments, versions or examples, which are included to enable a person having ordinary skill in the art to make and use the invention when combined with information and knowledge available to the person having ordinary skill in the art.

Claims

CLAIMS We claim:

1. A multi-purpose embossing folder comprising:

a top panel, wherein the top panel has a first surface comprising at least one top panel insert opening;

a base panel, wherein the base panel is coupled to the top panel, and wherein the base panel has a first surface comprising at least one base panel insert opening; and

a plurality of interchangeable pairs of inserts, wherein each of the inserts is dimensioned to be snapped into the top panel insert opening and/or into the base panel insert opening,

wherein each of the inserts in the pair of inserts is devoid of a surface comprising a protrusion or a hole.

2. The multi-purpose embossing folder according to Claim 1, further comprising a hinge for coupling the top panel and the base panel at an interface end of the top panel and the base panel.

3. The multi-purpose embossing folder according to Claim 2, wherein the top panel insert opening and the base panel insert opening are formed substantially equidistant from the interface end.

4. The multi-purpose embossing folder according to Claim 1, wherein the top panel insert opening and the base panel insert opening are recessed within the top panel and the base panel respectively.

5. The multi-purpose embossing folder according to Claim 4, wherein the top panel insert opening and the base panel insert opening are precast, and wherein the top panel insert opening and the base panel insert opening are substantially mirror images of each other.

6. The multi-purpose embossing folder according to Claim 1, wherein when the multi-purpose embossing folder is closed, the top panel insert opening and the base panel insert opening are substantially aligned.

7. The multi-purpose embossing folder according to Claim 1, wherein a first insert in each of the insert pairs is an embossing insert and wherein a second insert in each of the insert pairs is a debossing insert.

8. The multi-purpose embossing folder according to Claim 7, wherein a first surface of the first insert comprises a substantially raised design element and wherein a first surface of the second insert comprises a substantially recessed design element, wherein the substantially raised design element and the substantially recessed design element are corresponding in shape and dimension.

9. The multi-purpose embossing folder according to Claim 1, wherein the shape of the top panel insert opening and the base panel insert opening is selected from the group consisting of rectangular, square, oval, heart shaped, circle, drop shaped and filigree.

10. The multi-purpose embossing folder according to Claim 9, wherein the shape of each of the inserts is selected from the group consisting of rectangular, square, oval, heart shaped, circle, drop shaped and filigree.

11. The multi-purpose embossing folder according to Claim 10, wherein the shape of each of the inserts corresponds to the shape of the top panel insert opening and the base panel insert opening.

12. A method of embossing comprising:

providing the multi-purpose embossing folder according to Claim 8;

fitting the first insert in the top panel insert opening;

fitting the second insert in the base panel insert opening;

interposing a desired medium between top panel and the base panel; and closing the multi-purpose embossing folder and pushing it through an embossing folder machine.

13. The method according to Claim 12, wherein a pressure exerted by the embossing folder machine causes the substantially raised design element of the first insert along with the interposed medium to be received in the substantially recessed design element of the second insert.

14. A multi-purpose embossing folder comprising: a top panel, wherein the top panel has a first surface comprising a plurality of top panel grooves;

a base panel, wherein the base panel is coupled to the top panel, and wherein the base panel has a first surface comprising a first design component; wherein the first design component comprises a first surface having at least one protruding slide, and

wherein the at least one protruding slide is dimensioned to be received within at least one of the top panel grooves.

15. The multi-purpose embossing folder according to Claim 14, wherein each of the grooves is recessed, wherein each of the grooves comprises a raised perimeter, and wherein the raised perimeter defines a vertical and horizontal track for movement of the at least one protruding slide.

16. The multi-purpose embossing folder according to Claim 14, wherein the first surface of the top panel further comprises a second design component, and wherein the first surface of the base panel further comprises a plurality of base panel grooves.

17. A multi-purpose embossing folder comprising:

a first panel, wherein the first panel has a first surface comprising a cutting dye;

a second panel, wherein the second panel is coupled to the first panel, and wherein the second panel has a first surface comprising a cutting platform; and an embossing pattern, wherein the embossing pattern is affixed to the first panel.

18. The multi-purpose embossing folder according to Claim 17, wherein the cutting dye is received within a recess formed in the first panel.

19. The multi-purpose embossing folder according to Claim 17, wherein the cutting dye and the embossing pattern facilitates a simultaneous cutting and embossing of a desired medium.

20. The multi-purpose embossing folder according to Claim 17, wherein an edge of the cutting dye is received inside the cutting platform.