WO2015063670A1

WO2015063670A1 - Solid oral modified-release composition comprising oxcarbazepine or a pharmaceutically acceptable salt thereof

Info

Publication number: WO2015063670A1
Application number: PCT/IB2014/065638
Authority: WO
Inventors: Girish Kumar Jain; Manohar LALGE; Vinayak KADAM
Original assignee: Wockhardt Limited
Priority date: 2013-10-30
Filing date: 2014-10-27
Publication date: 2015-05-07

Abstract

The present invention relates to solid oral modified-release composition comprising oxcarbazepine or salts thereof. In particular, the present invention relates to solid oral modified-release compositions comprising a core of oxcarbazepine or a pharmaceutically acceptable salt thereof coated with a functional coating. Preferably, the composition comprises a matrix core coated with one or more functional coatings comprising one or more rate-controlling excipients having pH-dependent solubility, which core is devoid of excipients having pH dependent solubility. The invention further relates to process of preparing said pharmaceutical composition and their use in treatment of epileptic seizures.

Description

SOLID ORAL MODIFIED-RELEASE COMPOSITION COMPRISING OXCARBAZEPINE OR A PHARMACEUTICALLY ACCEPTABLE SALT

THEREOF

Field of the Invention

The present invention relates to solid oral modified-release composition comprising oxcarbazepine or salts thereof. By using a functional coating of rate-controlling excipient having pH-dependent solubility over the matrix core of oxcarbazepine or salt thereof, it is possible to achieve composition exhibiting desired or even improved release profile of oxcarbazepine. There is also provided a process of preparing such composition and its use in the treatment of epileptic seizures.

Background of the Invention

Epilepsy is a common and diverse set of chronic neurological disorders characterized by seizures. Epileptic seizures result from abnormal, excessive or hypersynchronous neuronal activity in the brain. Currently about 50 million people worldwide have epilepsy. Seizure types are organized according to whether the source of the seizure within the brain is localized (partial or focal onset seizures) or distributed (generalized seizures). The mainstay of treatment of epilepsy is anticonvulsant medications.

The anticonvulsants or antiepileptic drugs are a diverse group of pharmaceuticals used in the treatment of epileptic seizures. In treatment of epilepsy, oxcarbazepine has recently been found to be associated with a greater enhancement in mood and reduction in anxiety symptoms than other drugs employed to treat epilepsy.

Oxcarbazepine is an anticonvulsant and mood-stabilizing drug, used primarily in the treatment of epilepsy. Its chemical name is 10, l l-Dihydro-10-oxo-5H-dibenz [b, fj- azepine-5-carboxamide. Oxcarbazapine has a molecular weight of 252.27 with the following structural formula:

Oxcarbazepine extended release tablet is currently marketed in US under brand name Oxtellar XR^™, while oxcarbazepine immediate release tablet is currently marketed in US under brand name Trileptal , where both the dosage forms are approved for treatment of partial seizures.

The need for a controlled-release dosage form for drugs taken chronically such as oxcarbazepine and derivatives is self-evident. Patient compliance is greatly improved with controlled-release (CR) dosage forms. Also, there are significant clinical advantages such as better therapeutic efficacy as well as reduced side effects with controlled-release dosage forms. U.S. Patent Nos. 7,722,898, 7,910, 131, 8,017, 149 & 8,211,464 disclose controlled- release preparations of oxcarbazepine and derivatives thereof comprising matrix of oxcarbazepine and rate controlling polymers.

U.S. Patent Application No. 2004/0142033 discloses sustained-release formulations of oxcarbazepine that are characterized by the release of 55% - 85% of the drug in 15 minutes, and up to 95% in 30 minutes.

U.S. Patent No. 7,037,525 discloses oxcarbazepine having improved bioavailability with a hydrophilic permeable outer coating.

U.S. Patent No. 6,296,873 discloses sustained-release delivery systems for carbamazepine and its derivatives.

The inventors of the present invention have found that although several formulations have been suggested in the art for sustained-release or controlled-release of oxcarbazepine and formulations with functional coating, but due to poor solubility of oxcarbazepine or salts thereof, its release from a sustained release dosage form may be rather incomplete. Various formulations suggested in the art employs polymer having pH dependent solubility, for instance by using such polymers in the matrix.

However, despite the known forms of oxcarbazepine, it is always desirable to provide modified-release formulations of oxcarbazepine, particularly which exhibits desired or even improved release profile or oxcarbazepine by legitimate selection of excipients and formulation structure. Thus, there still exists an enduring need for an alternate improved formulation of oxcarbazepine.

The inventors of the present invention have surprisingly found that by forming a composition comprising a core and one or more functional coatings, particularly of rate- controlling excipient having pH-dependent solubility, the composition exhibiting improved bioavailability of oxcarbazepine may be prepared. Further, the inventors of the present invention have also found that such formulation of oxcarbazepine can exhibit excellent storage stability.

Summary of the Invention

In one general aspect, there is provided a solid oral modified-release composition comprising:

(a) a core comprising a matrix of oxcarbazepine or a pharmaceutically acceptable salt thereof with one or more rate-controlling excipients and optionally one or more pharmaceutically acceptable excipients; and

(b) one or more functional coatings surrounded over the said core, which coating comprises of one or more rate-controlling excipients having pH-dependent solubility.

In another general aspect, there is provided a solid oral modified-release composition comprising:

(a) a core comprising a matrix of oxcarbazepine or a pharmaceutically acceptable salt thereof with one or more rate-controlling excipients and optionally one or more pharmaceutical excipients; and

(b) one or more functional coatings surrounded over the said core, which coating comprises of one or more rate-controlling excipients having pH-dependent solubility; wherein said core is devoid of excipients having pH-dependent solubility.

In another general aspect, the rate-controlling excipients in the core matrix and functional coating are polymers.

In another general aspect, the rate-controlling excipients in the core matrix of the solid oral modified-release composition are polymers having pH independent solubility.

In another general aspect, the solid oral modified-release composition comprises core matrix of oxcarbazepine or salts thereof and one or more rate-controlling excipients which comprises of hydroxypropyl methyl cellulose, hydroxypropyl cellulose, guar gum, alginates, pectins, polyvinylpyrolidone, polyethylene oxide, stearic acid, sucrose, polyvinyl chloride, polyethylene, vinyl acetate/vinyl chloride copolymers, polyamides, silicones, ethyl cellulose, polystyrene, and mixtures thereof.

In another general aspect, the solid oral modified-release composition comprises core matrix of oxcarbazepine or salts thereof and one or more functional coating comprising one or more rate-controlling excipients which comprises of methyl acrylate-methacrylic acid copolymers, cellulose acetate succinate, hydroxypropyl methyl cellulose phthalate, hydroxypropyl methyl cellulose acetate succinate and polyvinyl acetate phthalate.

In another general aspect, the functional coating over the core of the solid oral modified- release composition is coated with one or more film forming polymers.

In another general aspect, the solid oral modified-release composition comprises one or more pharmaceutically acceptable excipients comprising fillers, glidants, alkalizers, lubricants, anti-adherents, disintegrants, flavours, colours, preservatives, sweeteners, and binders.

In another general aspect, the solid oral modified-release composition is in the form of tablets, pellets, capsules, granules or pellets filled in capsule, tablet in capsule, multilayer tablet, a bilayer tablet or a tri-layer tablet or combinations thereof. Preferably, the composition is in the form of a tablet.

In another general aspect, the ratio of the amount of oxcarbazepine or salt thereof to rate- controlling excipients in the functional coating of the solid oral modified-release composition ranges from about 30: 1 to about 1 : 1 by weight of the composition.

In another general aspect, the ratio of the amount of the rate-controlling excipient in the functional coating to that in the core of the solid oral modified-release composition ranges from about 0.1 : 1 to about 5: 1 by weight of the composition. In another general aspect, the solid oral modified-release composition retains at least 90% by weight of the total content of oxcarbazepine or a pharmaceutically acceptable salt thereof when stored at 40°C and 75% relative humidity over a period of at least 3 months.

In another general aspect, there is provided a process of preparing the solid oral modified-release composition of oxcarbazepine or a pharmaceutically acceptable salt thereof, which process comprises steps of:

(a) preparing a core comprising matrix of oxcarbazepine with one or more rate- controlling excipients, and

(b) coating the core with one or more functional coating layers comprising one or more rate-controlling excipients having pH-dependent solubility.

In another general aspect, there is provided a method of treating partial seizures, which method comprises of administering a solid oral modified-release composition comprising:

(a) a core, which comprises of a matrix of oxcarbazepine or a pharmaceutically acceptable salt thereof, one or more rate-controlling excipients and one or more pharmaceutical excipients, and

(b) a functional coating over the core which comprises of one or more rate-controlling excipients having pH-dependent solubility.

Detailed Description of the Invention

The present invention provides a solid oral modified-release composition comprising oxcarbazepine or a pharmaceutically acceptable salt thereof, and one or more pharmaceutically acceptable excipients.

The term "oxcarbazepine" as used herein refers to oxcarbazepine base or its salts, solvates, prodrugs, hydrates, enantiomers or polymorphs thereof. As used herein the term "functional coating" is a coating that significantly modifies release characteristics of oxcarbazepine or salt thereof from a formulation when administered.

The term "modified release" as used herein means release, which is not immediate release and is taken to encompass controlled release, sustained release, prolonged release, timed release, retarded release, extended release and delayed release.

The term "modified release dosage form" as used herein can be described as dosage forms whose drug-release characteristics of time course and/or location are chosen to accomplish therapeutic or convenience objectives not offered by conventional dosage forms such as a solution or an immediate release dosage form. Modified release solid oral dosage forms include both delayed and extended release drug products.

The solid oral modified-release composition in accordance with the present invention comprises a core and one or more functional coatings, which core comprises a matrix of oxcarbazepine or a pharmaceutically acceptable salt thereof and one or more rate- controlling excipients.

In an embodiment, the solid oral modified-release composition comprises a core and a functional coating, which core comprises a matrix of oxcarbazepine or a pharmaceutically acceptable salt thereof, one or more rate-controlling excipients and one or more pharmaceutical excipients; wherein the functional coating comprises rate- controlling excipients having pH-dependent solubility.

In another embodiment, the solid oral modified-release composition comprises a core and one or more functional coatings; wherein the core is devoid of excipients having pH- dependent solubility.

In another embodiment, the rate-controlling excipients in the core matrix and in the functional coatings of the solid oral modified-release composition are polymers. In another embodiment, the rate-controlling excipients in the core matrix of the solid oral modified-release composition are polymers with pH independent solubility.

The amount or the type of release-controlling excipients selected depends on the desired release profile, and is optimized for achieving a desired in vitro release profile, which is predicted based on the in vitro/in vivo correlations and efficacy study results. Preferably, the release profile provides an immediate bolus of drug and extended release of the drug at a relatively constant rate for an extended period of time (over 12 hours or more).

In another embodiment, the solid oral modified-release composition comprises:

(a) a core, which comprises of a matrix of oxcarbazepine or salts thereof, one or more rate-controlling excipients and one or more pharmaceutical excipients; wherein the core is devoid of excipients having pH-dependent solubility, and

(b) one or more functional coatings over the core comprising one or more rate-controlling excipients having pH-dependent solubility.

The solid oral modified-release composition in accordance with the present invention further may be coated with one or more film forming polymers. The film forming polymer coating is provided preferably over the functional coating layer.

In an embodiment, the ratio of the amount of oxcarbazepine or a pharmaceutically acceptable salt thereof to rate-controlling substance in the functional coating of the solid oral modified-release composition ranges from about 30: 1 to about 2: 1 by weight of the composition.

In another embodiment, the amount of the rate-controlling substance in the functional coating to that in the core of the solid oral modified-release composition ranges from about 0.1: 1 to about 5: 1 by weight of the composition. In an embodiment, a seal coat is provided in between the core matrix and functional coating layer of the composition.

The amount of oxcarbazepine in the composition may range from about 10% w/w to about 95% w/w of the composition. Preferably, the amount of oxcarbazepine in the composition ranges from about 40% w/w to about 80% w/w of the composition.

Oxcarbazepine, rate-controlling excipients, and other excipients are typically combined and wet granulated using a granulating fluid. However, other methods of forming granules such as slugging, and roller compaction can also be used to manufacture matrix granules. Matrix tablets can also be made by direct compression. In wet granulation, typical granulating fluids are: Water, a mixture of Water and alcohol, anhydrous alcohol. Wet granules can be made in any granulating device such as mixers, high shear granulators, and fluid bed granulators. Granules can be dried in appropriate drying equipment such as fluid bed dryers, ovens etc. Granules can also be air-dried. Dried granules can be milled using appropriate milling device to achieve a particular particle size distribution. Granules can be blended with other excipients and tabletted on a tablet press.

In an embodiment, the solid oral modified-release composition is prepared by a process which comprises steps of:

(a) preparing a core comprising of a matrix of oxcarbazepine or a pharmaceutically acceptable salt thereof, one or more rate-controlling excipients and one or more pharmaceutical excipients, and

(b) coating the core with one or more functional coatings comprising one or more rate- controlling excipients having pH-dependent solubility.

In another embodiment, the solid oral modified-release composition is prepared by a process which comprises steps of: (a) preparing a core comprising of a matrix of oxcarbazepine or a pharmaceutically acceptable salt thereof, one or more rate-controlling excipients having pH-independent solubility;

(b) coating the core with one or more functional coatings comprising one or more rate- controlling excipients having pH-dependent solubility, and

(c) formulating the coated cores prepared in step (b) in a solid dosage form.

In a further embodiment, the process of preparing the solid oral pharmaceutical composition comprises steps of:

(a) sifting oxcarbazepine, silicified microcrystalline cellulose, microcrystalline cellulose, polyvinyl pyrrolidone & hydroxypropyl methylcellulose;

(b) separately dissolving sodium lauryl sulphate in water;

(c) granulating pre-sifted mixture of step (a) using solution of step (b);

(d) drying & sifting the granules of step (c);

(e) blending mixture of step (d) with lubricant;

(f) formulating the lubricated blend of step (e) in to a solid oral dosage form; and

(g) coating the solid oral dosage form of step (f) with a composition comprising methacrylic acid-ethyl acrylate copolymer.

Preferably, oxcarbazepine and all other pharmaceutically acceptable excipients including the rate-controlling excipients are sifted either separately or together.

In an embodiment, the solid oral modified-release composition comprises-

(a) a core comprising matrix of about 40% w/w to about 80% w/w of oxcarbazepine or a pharmaceutically acceptable salt thereof; about 4% w/w to about 40% w/w of rate- controlling excipient; about 1% w/w to about 40% w/w of filler; about 0.1% w/w to about 20% w/w of surface active agent; and about 0.001% w/w to about 20% w/w of lubricant, and

(b) a functional coating over the core comprising one or more rate controlling excipients with pH dependent solubility, about 0.1% to about 10% w/w of rate-controlling excipient having pH-dependent solubility. In a further embodiment, the solid oral modified-release dosage form in accordance of the present invention retains at least 90% by weight of the total content of oxcarbazepine or a pharmaceutically acceptable salt thereof when stored at 40°C and 75% relative humidity over a period of at least 3 months.

The invention further provides a method of treating partial seizures, which method comprises of administering the pharmaceutical composition as substantially described herein throughout the specification.

The solid oral pharmaceutical composition of the invention further may comprise one or more pharmaceutical excipients suitable for oral administration. Such excipients may be selected from one or more binders, fillers, filler-binders, disintegrants, glidants, alkalizers, antiadherents, sweeteners, flavouring and colouring agents. In an embodiment, the composition comprises glidants/lubricants and fillers.

Rate-controlling excipients suitable for use in the composition of the present invention comprise water soluble or water insoluble substances or mixtures thereof. Preferably, rate-controlling excipients are water soluble and/or water insoluble polymers.

Examples of rate-controlling excipients suitable for use in core matrix of the solid oral modified-release composition of the present invention are selected from a group comprising cellulosic polymers, such as hydroxypropylmethylcellulose (HPMC), hydroxypropylcellulose (HPC), hydroxyethylcellulose (HEC), methylcellulose (MC), powdered cellulose such as microcrystalline cellulose, cellulose acetate, sodium carboxymethylcellulose, calcium salt of carboxymethylcellulose, and ethylcellulose; alginates, gums such as guar and xanthan gums; cross-linked polyacrylic acid derivatives such as Carbomers (aka CarbopolTM) available in various molecular weight grades; carageenan; polyvinyl pyrrolidone and its derivatives such as crospovidone; polyethylene oxides; and polyvinyl alcohol. Preferred matrix forming polymers are the cellulosic compounds, HPMC being the most preferred. The rate controlling excipients which can be used may be selected from the group consisting of hydrophilic agents (e.g. water-soluble polymers), lipophilic agents (water- insoluble polymers) and inert matrix agents, wherein the hydrophilic agents are selected from the group of pharmaceutical excipients which generate a gel in contact with water, including cellulose derivatives such as hydroxypropyl methyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, methyl cellulose, powdered cellulose such as microcrystalline cellulose, cellulose acetate, sodium carboxymethylceUulose, calcium salt of carboxymethylceUulose, ethylcellulose and the like; noncellulose polysaccharides such as galactomannanes, guar gum, carob gum, gum arabicum, alginates, pectins, and the like; polyvinylpyrrolidone; polyvinylacetate polymers and copolymers; polyethylene oxide and mixtures thereof; the lipophilic agents are selected from the group consisting of waxes such as white wax, bees wax, carnauba wax and the like; fatty acids and alcohols such as stearic acid, palmitic acid, lauric acid and the like, and cetyl alcohol, cetostearyl alcohol, stearyl alcohol and the like; fatty acids esters such as monostearates of propylene glycol and fatty acid esters of sucrose, sucrose distearate and the like; and glycerides such as mono-, di- or triglycerides, e.g. palmitin, stearin, behenic, laurin, myristin, hydrogenated vegetable, castor, cottonseed oils, glyceril behenate and the like; ethyl cellulose; and the inert agents are selected from the group consisting of thermoplastic polymers, which are insoluble and indigestible in the gastrointestinal fluids, such as polyvinyl chloride, polyethylene, vinyl acetate/vinyl chloride copolymers, polyamides, silicones, ethyl cellulose, polystyrene, and mixtures thereof. Preferred matrix forming polymers are the cellulosic compounds, HPMC being the most preferred.

Examples of rate-controlling excipients suitable for use in the functional coating of the solid oral modified-release composition of the present invention are selected from a group comprising methyl acrylate-methacrylic acid copolymers (available commercially under Eudragit® brand, e.g. Eudragit® L30 D55), cellulose acetate succinate, hydroxypropyl methyl cellulose phthalate, hydroxypropyl methyl cellulose acetate succinate (hypromellose acetate succinate), polyvinyl acetate phthalate (PVAP), methyl methacrylate-methacrylic acid copolymers, sodium alginate and stearic acid, hydroxypropyl cellulose, hypromellose or polyvinyl alcohol.

Examples of the lubricants/glidants suitable for use in the solid oral modified-release composition of the present invention may be selected from one or more of stearic acid, talc, siliconised talc, sodium stearyl fumarate and magnesium stearate. Preferable lubricant/glidants is magnesium stearate.

Examples of the fillers or filler-binder suitable for use in the solid oral modified-release composition of the present invention may be selected from starches, such as maize starch, potato starch, rice starch, wheat starch, pregelatinized starch, fully pregelatinized starch, cellulose, such as microcrystalline cellulose or silicified microcrystalline cellulose, mannitol, erythritol, lactose, such as lactose monohydrate and lactose anhydrous, calcium salts, such as calcium hydrogen phosphate dihydrate, anhydrous dibasic calcium phosphate, sorbitol, xylitol, or mixtures thereof. Preferable fillers and/or filler-binders are selected from microcrystalline cellulose, silicified microcrystalline cellulose or mixtures thereof.

Examples of the binders suitable for use in the solid oral modified-release composition of the present invention may be selected from one or more of polyvinyl pyrrolidone (Povidone), copolymers of vinylpyrrolidone with other vinylderivatives (Copovidone), hydroxypropyl methylcellulose, methylcellulose, hydroxypropylcellulose, powdered acacia, gelatin, guar gum and starch.

The solid oral modified-release composition of the present invention may be formulated is in the form of tablets, pellets, capsules, granules or pellets filled in capsule, tablet in capsule, multilayer tablet, a bilayer tablet and a trilayer tablet or combinations thereof.

Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The present invention is further illustrated by the following examples which are provided merely to be exemplary of the invention and do not limit the scope of the invention. Certain modifications and equivalents will be apparent to those skilled in the art and are intended to be included within the scope of the present invention.

The invention now will be described in particularity with the following illustrative examples; however, the scope of the present invention is not intended to be, and shall not be, limited to the exemplified embodiments below.

Example 1; Oxcarbazepine Tablets

Table 1

Process:

Oxcarbazepine, silicified microcrystalline cellulose, microcrystalline cellulose, polyvinylpyrrolidone and hydroxypropyl methylcellulose were sifted through sieve no. 30. Thus formed powder mixture of active ingredient was granulated with aqueous solution of sodium lauryl sulphate in rapid mixer granulator. Granules were then dried and sifted through sieve and lubricated with magnesium stearate. The blend was then compressed to form the tablets. The tablets were then film coated using Eudragit L30 D- 55 and opadry-II.

Claims

Claims:

1. A solid oral modified-release composition comprising:

(b) a functional coating over the core which comprises of one or more rate- controlling excipients having pH-dependent solubility.

2. The solid oral modified-release composition of claim 1, wherein rate-controlling excipients in the core and functional coating are polymers.

3. The solid oral modified-release composition of claim 1 or 2, wherein rate- controlling excipients in the core are polymers having pH independent solubility.

4. The solid oral modified-release composition of claim 1, wherein the core is devoid of excipients having pH-dependent solubility.

5. The solid oral modified-release composition of claim 1, wherein one or more rate-controlling excipients in core are selected from hydroxypropyl methyl cellulose, hydroxypropyl cellulose, guar gum, alginates, pectins, polyvinylpyrolidone, polyethylene oxide, stearic acid, sucrose, polyvinyl chloride, polyethylene, vinyl acetate/vinyl chloride copolymers, polyamides, silicones, ethyl cellulose, polystyrene, and mixtures thereof.

6. The solid oral modified-release composition of claim 1, wherein one or more rate-controlling excipients inn functional coating are selected from the group comprising of methyl acrylate-methacrylic acid copolymers, cellulose acetate succinate, hydroxypropyl methyl cellulose phthalate, hydroxypropyl methyl cellulose acetate succinate and polyvinyl acetate phthalate, and mixtures thereof.

7. The solid oral modified-release composition of claim 1, wherein the ratio of the amount of oxcarbazepine or a pharmaceutically acceptable salt thereof to rate- controlling excipients in the functional coating of the composition ranges from about 30: 1 to about 2: 1 by weight.

8. The solid oral modified-release composition of claim 1, wherein the ratio of the amount of the rate-controlling excipients in the functional coating to that in the core of the composition ranges from about 0.1 : 1 to about 5: 1 by weight.

9. The solid oral modified-release composition of claim 1, wherein the rate- controlling excipient in the core is present in the amount of 1% to 50% by weight of the composition.

10. The solid oral modified-release composition of claim 1, wherein a layer of film forming polymer is present in between the core matrix and functional coating of the composition.

11. The solid oral modified-release composition of claim 1 , wherein the composition is in the form of tablets, pellets, capsules, granules or pellets filled in capsule, tablet in capsule, multilayer tablet, a bilayer tablet or a tri-layer tablet or combinations thereof.

12. The solid oral modified-release composition of claim 1, wherein the composition retains at least 90% by weight of the total content of oxcarbazepine or a pharmaceutically acceptable salt thereof when stored at 40°C and 75% relative humidity over a period of at least 3 months.

13. The solid oral modified-release composition of claim 1, which process comprises steps of: (a) preparing a core comprising of a matrix of oxcarbazepine or a pharmaceutically acceptable salt thereof, one or more rate-controlling excipients and one or more pharmaceutical excipients, and

(b) coating the core with one or more functional coatings comprising one or more rate-controlling excipients having pH-dependent solubility.

14. The solid oral modified-release composition of claim 1, which process comprises steps of:

(b) separately dissolving sodium lauryl sulphate in water;

(c) granulating pre-sifted mixture of step (a) using solution of step (b);

(d) drying & sifting the granules of step (c);

(e) blending mixture of step (d) with lubricant;