WO2015060692A1 - Gas cutter - Google Patents

Gas cutter Download PDF

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Publication number
WO2015060692A1
WO2015060692A1 PCT/KR2014/010084 KR2014010084W WO2015060692A1 WO 2015060692 A1 WO2015060692 A1 WO 2015060692A1 KR 2014010084 W KR2014010084 W KR 2014010084W WO 2015060692 A1 WO2015060692 A1 WO 2015060692A1
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WO
WIPO (PCT)
Prior art keywords
tip
oxygen
passage
mixed gas
gas
Prior art date
Application number
PCT/KR2014/010084
Other languages
French (fr)
Korean (ko)
Inventor
강의창
이명희
Original Assignee
주식회사 불불
강의창
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020130143187A external-priority patent/KR20150055520A/en
Priority claimed from KR1020130151643A external-priority patent/KR20150066287A/en
Priority claimed from KR1020130160372A external-priority patent/KR20150072807A/en
Priority claimed from KR1020140089785A external-priority patent/KR101571406B1/en
Application filed by 주식회사 불불, 강의창 filed Critical 주식회사 불불
Priority to CN201480058541.8A priority Critical patent/CN105682843A/en
Publication of WO2015060692A1 publication Critical patent/WO2015060692A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K7/00Cutting, scarfing, or desurfacing by applying flames
    • B23K7/10Auxiliary devices, e.g. for guiding or supporting the torch
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/72Safety devices, e.g. operative in case of failure of gas supply
    • F23D14/82Preventing flashback or blowback
    • F23D14/825Preventing flashback or blowback using valves

Definitions

  • the present invention relates to a gas cutter, and more particularly, to minimize the change in pressure of the mixed gas that is pre-oxygen and fuel gas for heating the workpiece to be ejected to facilitate the ejection of the mixed gas and at the same time backfire
  • the present invention relates to a gas cutting machine capable of suppressing phenomena as much as possible.
  • the gas cutter head is configured such that the cutting oxygen is injected into the center of the tip constituting the head and a preheat flame is formed to preheat the workpiece around the cutting oxygen, and the preheating flame is a gas supplied to the tip. It is formed by allowing the mixed gas produced by mixing the oxygen and fuel gas in a state to ignite.
  • Conventional gas cutters use a torch mixing method and a nozzle mixing method according to a method of mixing oxygen and fuel gas in order to form a preheated flame, which is defined as a type 1 cutter and a type 3 cutter in the KS B4601 standard. have.
  • the type 1 cutter of the KS B4601 standard which is a torch mixing method, allows oxygen and fuel gas to be mixed in a valve bundle provided with a handle part, and then mixed gas is supplied to the crater.
  • the torch mixing gas cutting machine is highly likely to cause backfire during use because the flame can flow into the inside of the valve bundle where the mixed gas is generated when a back fire occurs, and when the backfire occurs, it flows inside the valve bundle. As the valve bundle is heated by the flame, the operator may be burned or the life of the valve bundle may be shortened, and the rise of the pressure inside the valve bundle may lead to an accident that the fuel gas pipe or the fuel gas container is ruptured. There are disadvantages.
  • the type 3 cutter of the KS B4601 standard nozzle mixing method is a way that oxygen and fuel gas supplied through the valve bundle is reached to the nozzle in a separate path, mixed in the nozzle to produce a mixed gas.
  • the nozzle mixing gas cutting machine has the advantage of lowering the possibility of backfire, while it is difficult to stably supply fuel gas at a lower pressure than oxygen, which may take a long time to preheat the workpiece.
  • the pressure of the fuel gas is increased, there is a disadvantage that the risk of an accident when the backfire occurs increases.
  • the mixing unit in which the mixed gas is generated through the Republic of Korea Patent Publication No. 10-2011-0041343 (hereinafter referred to as "prior art") of the gas cutting machine The head of the torch, a so-called head mixing method disposed in the head, has been proposed.
  • the gas cutter 1 includes a valve bundle 2 and a nozzle bundle 3 connected thereto.
  • the valve bundle 2 is a portion into which oxygen and fuel gas in a gaseous state are introduced, and includes a supply port frame 21, a handle part 22, and a valve frame 23.
  • the nozzle bundle 3 is provided with the head 30 and the neck 31 which connects this head 30 to the valve bundle 2.
  • Head 30 is composed of a tip 400 and the head frame 300 and the fastening member 500 for coupling the head frame 300 and the tip 400, the crater is formed at the tip.
  • the neck 31 is composed of a fuel gas pipe 32, a preheated oxygen pipe 33, and a cut oxygen pipe 34. The neck 31 connects the head frame 300 and the valve frame 23 as shown.
  • valve bundle 2 shows a cross-sectional view of the valve bundle 2.
  • a fuel gas supply port 211 and an oxygen supply port 213 through which the fuel gas is supplied are formed in the supply port frame 21 constituting the valve bundle 2, and fuel gas through the fuel gas supply port 211.
  • a fuel gas control valve 25 (see Fig. 1) that can adjust the flow rate of the is installed.
  • One end of the handle portion 22 is coupled to the supply port frame 21.
  • the handle portion 22 includes an exterior 221 and an inner tube 222.
  • the exterior 221 is formed to have a shape in which the user can easily grip the outer circumferential surface when using the gas cutter 1.
  • the space formed inside the exterior 221 is connected to the fuel gas supply port 211.
  • the inner tube 222 is disposed in a space formed inside the outer 221, one end of the inner tube 222 is coupled to the supply port frame 21 and connected to the oxygen supply port 213.
  • the handle portion 22 is a kind of double pipe shape, when the fuel gas flows into the fuel gas supply port 211, the fuel gas flow path formed in the space between the inner peripheral surface of the outer 221 and the outer peripheral surface of the inner tube 222 Oxygen flows through 224, and oxygen flowing into the oxygen supply port 213 flows through an oxygen passage 223 formed in the inner tube 222.
  • the other end of the handle 22 is coupled to the valve frame (23). As shown in the valve frame 23, a passage through which oxygen flowing from the handle 22 is formed is formed, and the oxygen flowing through the oxygen passage 223 is branched into the cutting oxygen and the preheated oxygen. Base 231 is formed.
  • a cutting oxygen control valve 27 for adjusting the amount of cutting oxygen introduced into the cutting oxygen pipe 34 is installed, and the preheating formed in the valve frame 23 is performed.
  • the preheated oxygen control valve 26 for adjusting the amount of preheated oxygen flowing into the preheated oxygen pipe 34 is provided in the flow path of oxygen.
  • FIG 3 shows the configuration of the first example of the prior art of the head provided in the gas cutter in detail.
  • the fuel gas, preheated oxygen, and cut oxygen introduced from the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 are respectively a fuel gas flow path 311, a preheated oxygen flow path 312, and a cut oxygen flow path. Each flows through 313.
  • the mixed gas mixing unit provided in the head 30, the preheated oxygen discharge port of the injector 350 formed in the head frame 300 to the preheated oxygen introduced into the head frame 300 through the preheated oxygen flow path 312 The fuel is injected into the mixing space 351 through the 312a, and the fuel is in contact with the space formed around the injector 350 of the fuel gas introduced into the head frame 300 through the fuel gas flow path 311.
  • the fuel gas and preheated oxygen are mixed in the mixing space 351 by ejecting the gas into the mixing space 351 through the gas outlet 311a.
  • the tip 400 is composed of the outer tip 430 and the inner tip 440, the inner tip 440 is disposed in the space formed in the outer tip 430, the inside of the tip 400 is cut oxygen passage 445 and the mixed gas passage 433 have a double tube shape.
  • the mixing space portion 351 of the head frame 300 is connected to the mixed gas passage 433 of the tip 400
  • the cutting oxygen flow passage 313 of the head frame 300 is connected to the cutting oxygen passage 445 of the tip 400.
  • the tip 400 has an inner tip flange portion 440a for coupling with the head frame 300 at the upper end of the inner tip 440, the inner tip flange portion 440a of the head frame 300 A connection hole 440b connecting the mixing space 351 and the mixed gas passage 433 of the tip 400 is formed.
  • the preheated oxygen and fuel gas are mixed in the mixing space 351 of the head frame 300, and the mixed gas mixed in the mixing space 351 is the outer tip through the connection hole 440b of the inner tip 440.
  • 430 is introduced into the mixed gas passage 433 between the inner tip 440 and is discharged to the tip of the tip 400
  • the cutting oxygen is the inner tip through the cutting oxygen flow path 313 of the head frame 300
  • 440 is introduced into the cutting oxygen passage 445 formed in the center and is discharged to the tip of the tip 400.
  • the workpiece is ignited by the mixed gas injected to the tip of the mixed gas passage 433, and the workpiece is sufficiently heated, and when the cutting oxygen is injected through the tip of the cut oxygen passage 445, the workpiece is removed. Oxidation can be done to cleavage.
  • the mixed gas mixing portion of the fuel gas and the preheated oxygen is disposed in the head frame, the occurrence of backfire is reduced, and the fuel portion is injected into the injecting portion by the preheating of the preheated oxygen, which is relatively higher than the fuel gas.
  • the gas cutting machine has a cross sectional area size of the mixed gas passage 433 into which the mixed gas is introduced, rather than the cross sectional area of the mixing space 351 and the connection hole 440b where preheated oxygen and fuel gas are mixed. As it is formed to be about 10 times larger, a pressure difference occurs in a portion where the connection hole 440b of the inner tip 440 and the mixed gas passage 433 are connected, causing a problem of backfire.
  • Figure 4 shows the configuration of the second example of the prior art of the head provided in the gas cutter in detail
  • Figure 5 is an exploded perspective view showing the tip 400 in the head of Figure 4
  • FIG. 6 is a side view of the tip of the tip 400 in FIG. 4, and the basic configuration of the gas cutter is similar to the above description.
  • the fuel gas channel 311, the preheated oxygen channel 312, and the cut oxygen channel are connected to the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34, respectively. 313 is formed. Therefore, the fuel gas, preheated oxygen, and cut oxygen introduced from the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 are respectively a fuel gas flow path 311, a preheated oxygen flow path 312, and a cut oxygen flow path. Each flows through 313.
  • the fastening member 500 and the head frame 300 are the rear end of the tip 400 by fastening the female screw portion 501 of the fastening member 500 and the male screw portion 301 of the head frame 300.
  • the mounting groove 302 (see FIG. 5) formed at the tip of the frame 300 can be mounted and fixed.
  • the tip 400 when the tip 400 is coupled to the head frame 300 by the fastening member 500, the tip 400 penetrates into the insertion hole 502 and protrudes toward the front end of the fastening member 500.
  • FIG. 4 and Figure 5 shows the tip 400 used when the fuel gas is acetylene
  • acetylene-only tip 400 is composed of an outer tip 430 and the inner tip 440.
  • the inner tip 440 is disposed in the space formed in the outer tip 430, the inside of the tip 400 has a double tube shape formed with a cutting oxygen passage 445 and the mixed gas passage 433.
  • a connecting pipe 450 is fitted and fixed to the distal end portion of the cut oxygen passage 445, and a cut oxygen injection port 446 is formed at the end of the connecting pipe 450.
  • a plurality of slits 444 disposed radially are formed on the outer circumferential surface of the tip side of the inner tip 440 such that a mixed gas flows between the outer tip 430 and the inner tip 440, and the outer tip 430
  • the tip portion is formed longer than the tip portion of the inner tip 440, the through hole 433a is formed, the connecting pipe 450 is fitted into the through hole 433a is fixed, the cutting oxygen injection port (
  • a plurality of mixed gas ejection openings 435 are formed in the circumferential direction around the center 446, and the rear end of the mixed gas ejection opening 435 communicates with the mixed gas passage 433 through the slit 444.
  • the cutting oxygen is injected into the cutting oxygen injection port 446 through the cutting oxygen passage 445 and the connection pipe 450.
  • the fuel gas and the preheated oxygen supplied from the fuel gas passage 311 and the preheated oxygen passage 312 are mixed in the head frame 300, and the mixed gas flows into the mixed gas passage 433, and then the slit 444. It is injected into the mixed gas injection port 435 through the).
  • the crater 449 is formed by the cutting oxygen injection sphere 446 and the mixed gas injection sphere 435.
  • the cutting oxygen injection sphere 446 is disposed at the center of the inner tip 440, the plurality of mixed gas injection sphere 435 is disposed in the circumferential direction around the cutting oxygen injection sphere 446.
  • the mixed gas injected into the mixed gas injection port 435 is ignited and the workpiece is sufficiently heated, and the cutting oxygen is injected through the cutting oxygen injection port 446, the workpiece may be oxidized to cut the workpiece. .
  • the tip 400 on which the crater 449 is formed may have a shorter life than the head frame 300 because foreign matters such as metal oxides scattered at the same time may be attached during the cutting operation. .
  • the fire power required for the cutting operation may be different depending on the physical properties of the workpiece to be cut. Therefore, the tip 400 is separated from the headframe 300 and combined to be used as needed.
  • a plurality of mixed gas injection ports 435 are disposed in the circumferential direction around the cutting oxygen injection port 446 at the front end of the outer tip 430. If a small foreign material is blocked by the inflow, there is a problem that is very difficult to remove the foreign matter, since the spark is formed by the mixed gas ejected through the plurality of mixed gas injection port 435, the portion where the mixed gas injection port 435 is formed Due to the non-formed portion, it is not possible to maintain a uniform flame and pressure in the circumferential direction centering the cut oxygen injection sphere 446, thereby degrading preheating performance.
  • the tip 400 is configured to connect the cutting oxygen passage 445 of the inner tip 440 and the cutting oxygen injection port 446 of the outer tip 430 to the connecting pipe 450, the number of parts is increased.
  • the assembling work is cumbersome, and the deviation of the center of the cutting oxygen injection sphere 446 and the center of the mixed gas injection sphere 435 is increased by the error generated during the assembly of the connecting pipe 450, the cutting performance This deterioration, there is a cumbersome problem that often occurs when the connection pipe 450 is separated by high heat during the cutting operation.
  • the present invention is to solve the problems of the prior art as described above, the object of the present invention, by minimizing the occurrence of the pressure change due to the pressure difference on the mixed gas passage, it is possible to smooth the mixed gas injection and stable By forming a flame, it is possible to maintain a preheating performance, and to provide a gas cutting machine capable of maximally suppressing the occurrence of backfire due to the mixed gas pressure difference in the head.
  • Another object of the present invention in coupling the head frame and the tip constituting the head, the operation of combining the injecting flow path provided in the head frame and the mixed gas passage provided in the tip to communicate with each other very quickly even by the unskilled person
  • the injecting flow path of the injecting part can be efficiently and conveniently configured to perform laminar flow of preheated oxygen and fuel gas, and minimize the pressure difference in the mixed gas passage after the preheated oxygen and fuel gas are mixed. It is possible to prevent backfire, and even if backfire occurs, the flame does not reach the head, and the mixing rate of the mixed gas is improved to increase the thermal efficiency and to minimize the heating of the head. have.
  • Still another object of the present invention is to prevent the tip flows with respect to the head frame even when used for a long time to prevent the injecting flow passages and the mixed gas passages which are in communication with each other, and to prevent the contact surface between the head frame and the tip.
  • the present invention provides a gas cutting machine capable of preventing the mixed gas flowing through the mixed gas passage and the cut oxygen passage from being mixed with the cut oxygen.
  • Another object of the present invention even when a small foreign material is introduced into the mixed gas injection port is clogged, it is very convenient and quick to remove the foreign matter, and the mixed gas injection port is formed in a circular shape is formed around the central cut oxygen injection port It is to provide a gas cutting machine that can improve the preheating performance by forming a flame and pressure uniformly.
  • Still another object of the present invention is to provide a gas cutting machine capable of preventing backfire of acetylene combustion gas by providing a structure of a tip suitable for this even when the fuel gas is acetylene.
  • the preheating oxygen and fuel gas are supplied along the pipe to a certain section in the structure of the gas cutting machine, and the torch mixing method that is mixed in the handle part such as the pipeline according to the position where the preheated oxygen and fuel gas are mixed, the head mixing method that is mixed in the head, It can be divided into the tip mixing method that is mixed at the tip.
  • the present invention has the greatest object to prevent the phenomenon of backfire by minimizing the structural pressure change in the movement passage of the preheated oxygen and fuel gas mixed gas.
  • the injection speed of the preheating oxygen should be increased to make laminar flow between the preheating oxygen and the fuel gas.
  • the preheated oxygen and the combustion gas are mixed, and when the laminar flow is injected separately, it is possible to minimize the phenomenon that backfire occurs up to the portion.
  • the mixed gas is injected to the tip (crater) of the tip.
  • the injection speed of preheated oxygen is increased in the injection section to create laminar flow between preheated oxygen and fuel gas, and the amount of fuel gas injected is also increased to increase the thermal power, thereby improving the efficiency of the gas cutting machine.
  • the purpose is to minimize the pressure change by maintaining the airtight in the passage that the oxygen and gas injected to form the oil layer in the injection section to the mixing chamber.
  • the present invention for achieving the above object is a gas cutting machine having a valve bundle and a head and the nozzle bundle is bound to the gas flow oxygen and fuel gas respectively, the head is a fuel gas flow path and preheated oxygen
  • the head is a fuel gas flow path and preheated oxygen
  • a head frame including a flow path and a cutting oxygen flow passage, and a mixing space portion in which fuel gas flowing through the fuel gas flow passage and preheating oxygen flowing through the preheating oxygen flow passage are mixed
  • a tip having an outer tip and an inner tip connected to the mixing space of the head frame and having a mixed gas passage through which mixed gas is introduced and a cutting oxygen passage connected with a cutting oxygen flow path of the head frame to introduce cutting oxygen;
  • a fastening member for coupling the head frame and the tip, wherein the mixing space portion of the head frame is formed in a cylindrical shape in which a cutting oxygen flow path is located at the center, and the inner tip is formed in a tubular shape so that the inside of the head frame is cut.
  • the present invention is characterized in that the cross-sectional area size of the portion where the mixing space of the head frame and the mixed gas passage of the tip is connected to the same or cross-sectional area size is minimized.
  • the present invention also provides a gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle, wherein the head comprises a fuel gas flow passage, a preheating oxygen flow passage, and a cutting oxygen flow passage.
  • a head frame having an injection passage for supplying fuel gas introduced through the fuel gas passage and preheated oxygen introduced through the preheating oxygen passage;
  • a tip having a mixed gas passage through which the mixed gas from the head frame flows and a cutting oxygen passage through which the cutting oxygen flows in connection with the cutting oxygen flow path of the head frame;
  • a fastening member for coupling the head frame and the tip, wherein the inner tip is formed in a tubular shape to have a cutting oxygen passage and an upper end of the inner tip is coupled to the cutting oxygen flow passage of the head frame.
  • the cutting oxygen flow passage is connected, and the injection flow passage formed in the head frame is characterized in that it is configured to be connected to the mixed gas passage of the outer tip.
  • the present invention is characterized in that the coupling between the inner tip and the head frame constituting the tip is made by mutual screwing or fitting.
  • the present invention the inner tip of the tip and the coupling of the head frame, the upper end of the inner tip in close contact with the bottom of the head frame, a portion away from the top of the inner tip in contact with the inner circumference of the head frame It is formed by forming a flange portion, the flange portion is characterized in that a plurality of through holes in the circumferential direction for communicating the mixing space portion and the mixed gas passage.
  • the present invention also provides a gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle, wherein the head comprises a fuel gas flow passage, a preheating oxygen flow passage, and a cutting oxygen flow passage. And a head frame having a mixing space portion in which fuel gas introduced through the fuel gas flow path and preheated oxygen introduced through the preheating oxygen flow path are mixed.
  • a tip having an outer tip and an inner tip connected to the mixing space of the head frame and having a mixed gas passage through which mixed gas is introduced and a cutting oxygen passage connected with a cutting oxygen flow path of the head frame to introduce cutting oxygen; And a fastening member for coupling the head frame and the tip, wherein the cross-sectional area size of the portion where the mixing space of the head frame and the mixed gas passage of the tip are connected is the same or is formed to minimize the difference in the cross-sectional area size.
  • the present invention also provides a gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle, wherein the head comprises a fuel gas flow passage, a preheating oxygen flow passage, and a cutting oxygen flow passage.
  • a head frame having an injecting part for laminar flow of fuel gas and preheated oxygen introduced through the fuel gas flow path and the preheated oxygen flow path through the injection flow path;
  • a mixed gas passage formed of an outer tip and an inner tip and formed by a space between the outer tip and the inner tip and connected to the injection passage of the head frame, and formed at the center of the inner tip to cut the head frame.
  • the inner tip is assembled at a constant position, and the injecting flow path of the head frame and the mixed gas passage of the tip are connected by the space between the outer tip and the inner tip except the insertion protrusion of the inner tip.
  • Characterized in that the mixing chamber is formed to mix the preheated oxygen and fuel gas introduced by the laminar flow in the injecting flow path.
  • the head frame and the inner tip is in contact with the cutting oxygen flow path and the cutting oxygen passage is connected to the inclined contact surface is formed in the inner tip and the inclined contact groove is formed in the head frame in close contact with the inclined contact groove
  • the gas cutter having a valve bundle for flowing the oxygen and fuel gas in the gas state and the nozzle bundle and the head bound to the valve bundle, the head is a fuel gas flow path and preheated oxygen flow path, cutting oxygen flow path And an injector and an injecting passage for circulating the preheated oxygen introduced through the fuel gas and the preheating oxygen passage, respectively, and the injecting passage is formed up to a flat bottom surface.
  • the bottom surface is characterized in that it comprises a head frame formed with a groove connected to the cutting oxygen flow passage.
  • the upper end of the inner tip having a cutting oxygen passage is connected to the groove formed on the bottom surface of the head frame, the upper end of the outer tip having a mixed gas passage around the inner tip bottom of the head frame It is characterized in that the close contact with the surface is bound by the fastening member.
  • the present invention is a gas cutting machine having a valve bundle and a nozzle bundle and the head bound to the gas flow oxygen and fuel gas, respectively, the head is preheated oxygen pipe and fuel gas pipe constituting the nozzle bundle
  • the injector is mounted, and a mixed gas pipe for supplying the mixed gas generated by flowing from the injector is bound to the head frame, and a cutting oxygen flow path and a mixed gas flow path are formed in the head frame so that the cutting oxygen flow path and the mixed gas flow path of the tip are formed.
  • the cross-sectional area of the mixed gas pipe of the nozzle bundle is formed to be the same as the cross-sectional area of the mixed gas flow path formed in the head frame or the difference in the size of the cross-sectional area is minimized.
  • the present invention is characterized in that the cross-sectional area for the connection portion of the mixed gas passage of the head frame and the mixed gas passage formed in the tip is the same or the difference in size of the cross-sectional area is minimized.
  • the present invention is a gas cutter having a valve bundle and a head and the nozzle bundle and the head bound to the gas flow oxygen and fuel gas, respectively, the valve bundle flows the fuel gas including the cutting oxygen and preheating oxygen, respectively.
  • the nozzle bundle includes a tip and a head frame having a crater formed at a tip end thereof, and the cutting oxygen flowing from the valve bundle flows into the tip.
  • a flow path, an injection flow path through which the preheated oxygen and the fuel gas flow from the valve bundle flow into the tip, and a flow rate of the preheated oxygen flowed into the injection oil increase the flow rate of the injection gas.
  • Injectors are formed to allow laminar flow through each other, and the rear end of the tip is connected to the cut oxygen flow path.
  • the cutting oxygen inflow hole and the inflow hole connected to the injecting flow path are formed, respectively, and the preheated oxygen and the fuel gas introduced into the tip form vortices from the inflow hole to form a vortex to generate a flammable mixed gas.
  • a mixing chamber having a larger cross-sectional area than that of the inlet hole is formed, and one end of the alignment tube is fixed to either the injecting flow path of the head frame or the mixed gas inlet hole of the tip, and the alignment when the head frame and the tip are combined.
  • the present invention is characterized in that the alignment tube is fixed to the injection passage of the head frame, the inner diameter of the injection passage and the inner diameter of the alignment tube is set to be the same.
  • the present invention is characterized in that the alignment tube is provided with a packing fitted to the outer circumference, the tip is formed with a packing groove into which the packing is inserted.
  • the present invention also provides a gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle, wherein the head forms a cutting oxygen flow path at the center and the cutting oxygen.
  • a mixed gas flow path is formed between an inner tip having a cut oxygen injection port for ejecting cleaved oxygen at a distal end of the flow path, and inserted into an outer circumference of the inner tip, and a mixed gas flow path at the distal end of the mixed gas flow path.
  • the cylindrical insert is formed, and the cylindrical insert is characterized in that a mixed gas flow port is formed on the outer circumferential surface of the position spaced apart from the end by a cylindrical gas inlet to the circular hole of the outer tip.
  • the present invention is characterized in that the mixed gas flow port has a plurality of protrusions and spaces and is formed in a polygon and inscribed in a circular hole of the outer tip.
  • the present invention is characterized in that the mixed gas flow port is made of a protrusion inscribed in a circular hole of the outer tip and a groove formed around the periphery of the protrusion.
  • the present invention is characterized in that the mixed gas flow port is located at the end of the mixed gas flow path, and the length of the mixed gas injection port is longer than or equal to the outer diameter of the mixed gas injection port.
  • the mixed gas injected from the injector is configured to flow to the tip through the mixed gas flow path in the head frame having a predetermined cross-sectional area, at the connection portion between the mixed gas flow paths of the tip including the mixed gas flow path.
  • the pressure difference generated can be reduced as much as possible, thereby keeping the pressure change in the headframe to a minimum.
  • the injection of the mixed gas to the front end of the mixed gas passage is performed smoothly to form a stable flame to maintain the preheating performance and to prevent the backfire phenomenon caused by the pressure difference in the mixed gas passage to the maximum. do.
  • the gas cutter according to the present invention by fitting and fixing an alignment tube through which oxygen and gas flow between the injecting flow path of the head frame and the mixed gas inlet hole of the tip, the mixing with the mixing flow path when the head frame and the tip are combined Even inexperienced workers can match the gas inlet holes very quickly and conveniently, and prevent the flow of the tip to prevent the injecting flow path and the mixed gas inlet hole from shifting to each other. It has the effect of preventing backfire by maintaining confidentiality.
  • the mixed gas flow port formed in the cylindrical insertion portion is automatically inscribed in the circular hole and the circular hole of the outer tip.
  • the center of the mixed gas injection port formed by the cylindrical insertion portion of the inner tip coincides with the center of the cut oxygen injection port formed in the center of the inner tip.
  • the cross section of the mixed gas injection sphere is formed in a circular shape, it is possible to maintain a uniform flame and pressure in the circumferential direction around the cutting oxygen injection sphere, thereby improving the preheating performance, even when foreign matter is caught in the mixed gas injection sphere.
  • Mixing gas injection port is exposed by a simple operation of disassembling the tip and the inner tip has a very convenient effect of removing foreign substances.
  • the gas cutting machine even when the fuel gas is acetylene, by providing a structure of a tip suitable for this, there is an effect of preventing backfire of acetylene combustion gas.
  • 1 is a front view showing the overall configuration of the gas cutter
  • FIG. 2 is a cross-sectional view of the valve bundle provided in the gas cutting machine
  • FIG. 3 is a cross-sectional view showing a first example of the prior art for the head provided in the gas cutting machine
  • Figure 4 is a cross-sectional view showing a second example of the prior art for the head provided in the gas cutter
  • FIG. 5 is an exploded perspective view illustrating a tip in the head of FIG. 4;
  • FIG. 6 is a side view showing the tip of the tip in FIG. 4;
  • FIG. 7 is a cross-sectional view showing a head for a gas cutter according to a first embodiment of the present invention.
  • FIG. 8 is a sectional view of principal parts showing a first modification of the head of the gas cutter according to the first embodiment of FIG.
  • FIG. 9 is a sectional view of principal parts showing a second modification of the head of the gas cutter according to the first embodiment of FIG.
  • FIG. 10 is a sectional view of principal parts showing a third modification of the head of the gas cutter according to the first embodiment of FIG.
  • FIG. 11 is a cross-sectional view taken along the line I-I of FIG. 10;
  • FIG. 12 is an exploded cross-sectional view showing a fourth modification of the head for the gas cutter according to the first embodiment of FIG.
  • FIG. 13 is a cross-sectional view of the gas cutting head shown in FIG. 12 assembled
  • FIG. 14 is an enlarged view of a portion “A” of FIG. 13;
  • FIG. 15 is a cross-sectional view showing a head for a gas cutter according to a second embodiment of the present invention.
  • FIG. 16 is a cross-sectional view showing a head for a gas cutter according to a third embodiment of the present invention.
  • FIG. 17 is an exploded perspective view of an essential part of a head for a gas cutter according to the third embodiment of FIG. 16;
  • FIG. 18 is a perspective view of an assembled state of the tip in the gas cutter head according to the third embodiment of FIG. 16;
  • FIG. 19 is a front view showing the tip of the tip assembled in the gas cutting head according to the third embodiment of FIG.
  • FIG. 20 is a sectional view of the main parts of the head of the gas cutter according to the third embodiment of FIG.
  • 21 is a cross-sectional view showing a head for a gas cutter according to a fourth embodiment of the present invention.
  • FIG. 22 is an enlarged view of a portion “B” of FIG. 21;
  • FIG. 23 is an exploded cross-sectional view of the head for the gas cutter according to the fourth embodiment of FIG.
  • FIG. 24 is an exploded perspective view of a tip in the head for a gas cutter according to the fourth embodiment of the present invention shown in FIG. 21;
  • FIG. 25 is a view of the crater viewed from the direction "a" in FIG. 21,
  • FIG. 26 is a rear end view of the inner tip viewed from the direction “b” of FIG. 24; FIG.
  • FIG. 27 is a distal end view of the headframe according to the fourth embodiment of the FIG. 21 display.
  • FIG. 28 is an exploded sectional view of the head of the gas cutter showing the first modification of the fourth embodiment of FIG. 21;
  • FIG. 29 is a rear end view of the tip in FIG. 28;
  • FIG. 30 is a sectional view of the head frame of the gas cutter showing the second modification of the fourth embodiment of FIG.
  • FIG. 31 is a sectional view of the head frame of the gas cutter showing the third modification of the fourth embodiment of FIG.
  • FIG. 32 is a cross-sectional view showing a head for a gas cutter according to a fifth embodiment of the present invention.
  • FIG. 33 is a perspective view illustrating a state in which a tip is disassembled in a gas cutting head according to the fifth embodiment of FIG. 32;
  • FIG. 34 is a side view showing the tip of a tip in the head for a gas cutter according to the fifth embodiment of FIG.
  • FIG. 35 is a cross-sectional view taken along the line II-II of FIG. 32;
  • 36 is a cross-sectional view taken along the line III-III of FIG. 32;
  • FIG. 37 is a sectional view of a head for a gas cutter showing a modification to the fifth embodiment of FIG. 32;
  • FIG. 38 is an exploded perspective view of the tip in the gas cutter head shown in FIG. 37;
  • FIG. 39 is a side view showing the tip of the tip in the gas cutter head shown in FIG. 37;
  • 40 is a cross-sectional view taken along the line IV-IV of FIG. 37;
  • FIG. 41 is a cross-sectional view taken along the line V-V in FIG.
  • the present invention provides a gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle, wherein the head forms a cutting oxygen flow passage in the center and the cutting oxygen flow passage.
  • An inner tip having a cleaved oxygen injection port for ejecting cleaved oxygen at a distal end of the distal end, and inserted into an outer circumference of the inner tip to form a mixed gas flow path between the inner tip and ejecting the mixed gas at the distal end of the mixed gas flow path.
  • a tip consisting of an outer tip forming a mixed gas injection port, and having a circular hole penetrating in a horizontal direction to form the mixed gas flow path at a distal end of the outer tip forming the mixed gas injection port;
  • a cylindrical portion having a diameter smaller than that of the circular hole at the distal end portion of the inner tip, the same center as the cut oxygen injection port.
  • the cylindrical insert is formed, the cylindrical insert is formed on the outer circumferential surface of the position spaced apart from the end at the end of the circumference around the cylindrical insert is formed in the mixed gas flow inlet in contact with the circular hole of the outer tip, the mixed gas flow port is At the same time having a plurality of protrusions and spaces are formed in a polygon and inscribed in the circular hole of the outer tip, or the mixed gas flow opening is composed of a projection inscribed in the circular hole of the outer tip and a groove formed around the periphery of the protrusion There is a characteristic.
  • the head 30 includes a head frame 300 and a tip 400, and a fastening member for coupling the head frame 300 and the tip 400. 500).
  • the head frame 300 is connected to the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 to supply fuel gas, preheated oxygen, and cut oxygen to the fuel gas flow path 311 and the preheated oxygen flow path ( 312) and a cleaved oxygen flow path 313 is formed.
  • the head frame 300 is provided with a mixing space 351 for mixing fuel gas and preheated oxygen, the mixing space 351 is introduced into the head frame 300 through the preheated oxygen flow path 312.
  • the preheated oxygen is ejected into the mixing space 351 through the preheated oxygen discharge port 312a of the injector 350 formed inside the headframe 300 and introduced into the headframe 300 through the fuel gas flow path 311.
  • the fuel gas and the preheated oxygen are mixed in the mixing space 351 by ejecting the fuel gas into the mixing space 351 through the fuel gas outlet 311a which is in contact with the space formed around the injector 350. Be sure to
  • the tip 400 is composed of the outer tip 430 and the inner tip 440, the inner tip 440 is formed in a tubular shape is disposed in the space formed in the outer tip 430 to the inside of the tip 400 Has a double pipe shape in which a mixed gas passage 433 between the outer tip 430 and the inner tip 440 and the cutting oxygen passage 445 inside the inner tip 440 is formed, and the head is fastened by the fastening member 500.
  • the mixing space portion 351 of the head frame 300 is connected to the mixed gas passage 433 of the tip 400 through the open lower portion, the head frame ( The cut oxygen passage 313 of 300 is connected to the cut oxygen passage 445 of the tip 400.
  • the mixing space portion 351 of the head frame 300 is formed in a cylindrical shape, the outlet of the cutting oxygen flow path 313 is located in the center, the upper end of the inner tip 440 cut of the head frame 300
  • the mixing space portion 351 is It is formed by the space between the inner circumferential surface of the mixing space portion 351 and the outer circumferential surface of the inner tip 440.
  • the pressure of the mixed gas in the mixing space 351 and the pressure of the mixed gas in the mixed gas passage 433 may be equal to each other or the pressure difference may be minimized.
  • the inner tip 440 of the tip 400 is coupled to the head frame 300 by fitting, but is not limited thereto.
  • the inner tip 440 and the head frame As another modified example of coupling 300, as shown in FIG. 8, threaded portions 441a and 301a may be formed on the inner tip 440 and the head frame 300, and screwed together, as shown in FIG. Fit the inner tip 440 to the head frame 300 as described above, the fitting portion to the tapered portion (441b, 301b) shape to combine the head frame 300 and the tip 400 with the fastening member 500.
  • the inner tip 440 and the head frame 300 may be more strongly in close contact.
  • FIG. 10 illustrates a case in which a flange portion 440a is formed on the inner tip 440 to be in contact with the inner circumferential surface of the head frame 300 to be coupled to the head frame 300.
  • the upper end of the tip 440 is in close contact with the bottom surface of the head frame 300, and the flange portion 440a is formed at a portion away from the upper end of the inner tip 440 by mixing the space above the flange portion 440a
  • the portion 351 is positioned, and the flange portion 440a may be formed by forming a plurality of through holes 440b in the circumferential direction to communicate the mixing space portion 351 with the mixed gas passage 433. .
  • the total cross-sectional area of the plurality of through holes 440b is formed so as not to be as different as possible from the cross-sectional area of the mixing space 351.
  • the through holes 440b and the through holes ( The connecting portion 440c between the 440b forms the size of the through hole 440b as large as possible, leaving only the minimum thickness having the structural strength sufficient to maintain the configuration of the flange portion. It is preferable to form such that the total cross-sectional area of the through hole 440b is 8/10 to 9/10.
  • the preheated oxygen introduced into the head frame 300 through the preheated oxygen flow path 312 is mixed into the mixing space 351 through the preheated oxygen discharge outlet 312a connected to the preheated oxygen flow path 312.
  • the fuel gas discharged and introduced into the head frame 300 through the fuel gas flow path 311 is discharged into the mixing space part 351 through the gas outlet port 311a of the space part 350a, and thus, the mixing space part ( In 351, a mixed gas of preheated oxygen and fuel gas is generated.
  • the mixed gas generated in the mixing space 351 is introduced into the mixed gas passage 433 between the outer tip 430 and the inner tip 440 directly connected to the mixing space 351 to the front end of the tip 400.
  • the discharged oxygen is introduced into the cutting oxygen passage 445 of the inner tip 440 through the cutting oxygen flow passage 313 of the head frame 300 and discharged to the tip portion of the tip 400.
  • the mixed gas injected to the tip of the mixed gas passage 433 is ignited to sufficiently heat the workpiece (not shown) and the cut oxygen is injected through the tip of the cut oxygen passage 445, the workpiece is oxidized. Cutting of the workpiece can be done.
  • the fuel gas and the preheated oxygen are mixed in the mixing space 351 provided in the head frame 300, the cross-sectional area of the mixing space 351 is the mixed gas passage 433 of the tip 400
  • the pressure between the mixing space 351 and the mixed gas passage 433 may be the same or the pressure difference can be kept to a minimum.
  • the mixed gas is smoothly sprayed to maintain preheating performance with stable flame formation, and at the same time, the pressure change due to the pressure difference on the mixed gas flowing passage. It is possible to suppress the backfire phenomenon caused by the generation as much as possible.
  • the present invention eliminates the need for the flange portion formed in the conventional inner tip in the process of forming the cross-sectional area of the mixing space 351 of the head frame 300 to be the same as the cross-sectional area of the mixed gas passage 433 of the tip 400.
  • the manufacturing and assembly of the inner tip 440 is easier and there is an advantage that the total weight of the head can be reduced.
  • the mixing space portion 351 may be maintained on the flange portion 440a.
  • the plurality of through holes 440b formed in the flange portion 440a are formed such that the total cross-sectional area of the flange portion 440a does not differ as much as the cross-sectional area of the mixing space portion 351, and thus the mixing space portion 351 and the mixing space in which the mixed gas exists.
  • the pressure difference on the flow passage of the mixed gas connected to the two through holes 440b and the mixed gas passage 433 can be minimized.
  • the outer tip 430 and the inner tip 440 may be in close contact with each other without forming the mixing space 351 in the head frame 300.
  • the head frame 300 has a fuel gas flow path 311, a preheated oxygen flow path 312, and a cut oxygen flow path 313, respectively, and at the same time, the fuel gas and the preheated oxygen flow through the fuel gas flow path 311.
  • An injector 350 and an injecting flow passage 352 are provided to distribute preheated oxygen flowing through the flow passage 312.
  • the injecting flow passage 352 is formed to the bottom surface 300a which is flat, and at the same time, a groove 313a which is connected to the cutting oxygen flow passage 313 is formed at the center of the bottom surface 300a.
  • the upper end of the inner tip 440 having the cut oxygen passage 445 is fitted into the groove 313a formed on the bottom surface 300a of the head frame 300, and is mixed around the inner tip 440.
  • the upper end of the outer tip 430 having the gas passage 433 is in close contact with the bottom surface 300a of the head frame 300.
  • the outer diameter of the outer tip 430 may have the same outer diameter as the bottom surface 300a of the head frame 300 and may be coupled to the head frame 300 by screwing the fastening member 500 as described above.
  • the mixing ratio of the preheated oxygen and fuel gas is increased to increase the thermal efficiency of the mixed gas injected into the crater of the tip 400, the effect of this modification is the same as described above, so the detailed description is omitted. do.
  • FIG. 15 shows a gas cutting machine according to a second embodiment of the present invention.
  • the head 30 has a head frame 300 and a tip 400, and a fastening member for coupling the head frame 300 and the tip 400 ( 500).
  • an external injector 350a is coupled to the fuel gas pipe 32 and the preheated oxygen pipe 33 of the nozzle bundle 3, and one mixed gas pipe 35 is connected to the head frame (from the external injector 350a). Bound to 300).
  • the cutting oxygen pipe 34 is directly bonded to the head frame 300, the mixed gas flow path 314 and the cutting oxygen flow path 313 are formed in the head frame 300.
  • the cross-sectional area of the mixed gas pipe 35 and the cross-sectional area of the mixed gas flow path 314 formed in the head frame 300 are preferably the same without changing the diameter or to minimize the change, the mixing by this configuration Pressure changes can be prevented or kept to a minimum during gas flow.
  • the tip 400 is composed of the outer tip 430 and the inner tip 440, the inner tip 440 is formed in a tubular shape is disposed in the space formed in the outer tip 430, the tip of the 400
  • the interior has a double pipe shape in which the mixed gas passage 433 between the outer tip 430 and the inner tip 440 and the cut oxygen passage 445 inside the inner tip 440 are formed.
  • the mixed gas flow path 314 of the head frame 300 is connected to the mixed gas passage 433 of the tip 400.
  • the cut oxygen flow passage 313 of the head frame 300 is connected to the cut oxygen passage 445 of the tip 400.
  • the portion where the mixed gas passage 314 of the head frame 300 and the mixed gas passage 433 of the tip 400 are connected may form the same cross-sectional area or minimize the cross-sectional area to minimize the pressure of the mixed gas. It is desirable that no differences occur.
  • the fuel gas and the preheated oxygen introduced through the fuel gas pipe 32 and the preheating oxygen pipe 33 generate the mixed gas through the external injector 350a and simultaneously to the mixed gas pipe 35. And is then supplied to the tip 400 via the mixed gas flow passage 314 in the headframe 300.
  • the mixed gas is introduced into the mixed gas passage 433 between the outer tip 430 and the inner tip 440 directly connected to the mixed gas flow path 314 is discharged to the tip of the tip 400, the cutting oxygen
  • the cutting oxygen flow path 313 of the head frame 300 flows into the cutting oxygen passage 445 of the inner tip 440 and is discharged to the tip portion of the tip 400.
  • the mixed gas injected into the front end of the mixed gas passage 433 is ignited to sufficiently heat the workpiece, and then the cutting oxygen is injected through the cut oxygen passage 445 of the tip 400 to oxidize the workpiece. Cutting will be done.
  • the mixed gas flow path 314 in the mixed gas pipe 35 and the head frame 300 in which the mixed gas generated by flowing from the external injector 350a has the same cross-sectional area or the change thereof is minimal. It is supplied to the tip 400 along, and then configured to be injected through the mixed gas passage 433, it is possible to suppress the occurrence of the pressure difference for the mixed gas or to maintain the minimum.
  • the mixed gas is smoothly sprayed to maintain preheating performance with stable flame formation, and at the same time, the pressure change due to the pressure difference on the mixed gas flowing passage. It is possible to suppress the backfire phenomenon caused by the generation as much as possible.
  • 16 to 20 show a gas cutter head according to a third embodiment of the present invention.
  • the third embodiment of the present invention includes a fuel gas flow path 311 connected to the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 in the head frame 300. ), A preheated oxygen flow passage 312 and a cut oxygen flow passage 313 is formed. Therefore, the fuel gas, preheated oxygen, and cut oxygen introduced from the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 are respectively a fuel gas flow path 311, a preheated oxygen flow path 312, and a cut oxygen flow path. Respectively through 313.
  • An insertion hole 502 penetrating in the axial direction is formed in the fastening member 500, and an internal thread part 501 is formed on an inner circumferential surface thereof, and a female coupling part 501 is screwed to the outer circumferential surface of the front end of the head frame 300.
  • a male screw portion 301 is formed.
  • Tip 400 is composed of a cylindrical outer tip 430 and the inner tip 440, the inner tip 440 is disposed in the space formed in the outer tip 430, by the central space of the inner tip 440
  • the cut oxygen passage 433 is formed, and has a double pipe shape in which the mixed gas passage 445 is formed by the space between the outer tip 430 and the inner tip 440.
  • the rear end of the tip 400 is coupled to the head frame 300 by the fastening member 500, the outer tip of the diameter larger than the insertion hole 502 of the fastening member 500 to the rear end of the outer tip 430
  • the flange portion 430a is formed.
  • Insertion hole by screwing the female threaded portion 501 of the fastening member 500 and the male threaded portion 301 of the head frame 300 while the outer tip flange portion 430a is held in the fastening member 500.
  • the tip 400 penetrates to 502 and may be coupled to protrude in the direction of the distal end of the fastening member 500.
  • the tip 400 is assembled with the outer tip 430 and the inner tip 440, for example, two insertion grooves (eg, two insertion grooves) in the flange portion 430a of the outer tip. 431 is formed at 180 degree intervals. On the outer circumferential surface of the rear end of the inner tip 440, two insertion protrusions 441 fitted into the insertion groove 431 are also formed at intervals of 180 degrees.
  • the female screw portion 501 of the fastening member 500 and the male screw portion 301 of the head frame 300 are screwed to the head frame.
  • the cutting oxygen flow path 313 of the head frame 300 is connected to the cutting oxygen flow path 445 of the tip 400
  • the injection flow path of the head frame 300 352 is connected to the mixed gas passage 433 by the space between the outer tip 430 and the inner tip 440 except for the insertion protrusion 441 of the inner tip 440.
  • the space connecting the injecting flow passage 352 and the mixed gas passage 433 is a mixing chamber in which preheated oxygen and fuel gas are introduced into the laminar flow in the injecting flow passage 352 and mixed therein ( 353).
  • the mixing chamber 353 having a larger cross-sectional area than the injection passage 352
  • the flow rate is reduced and vortices are formed.
  • the fuel gas is mixed to produce a mixed gas having flammability.
  • the cutting oxygen supplied to the cutting oxygen passage 445 of the tip 400 is injected into the tip (furnace) of the cutting oxygen passage 445, and is generated in the mixing chamber 353 of the tip 400 to generate the mixed gas passage (
  • the mixed gas supplied to the 433 is injected into the tip (crater) of the mixed gas passage 433 to form a crater at the tip of the tip 400, and the ignition of the mixed gas injected from the tip of the mixed gas passage 433 is achieved.
  • the workpiece can be cut by the cut oxygen injected at the tip of the cut oxygen passage 445.
  • the head frame 300 and the inner tip 440 in contact with the cutting oxygen flow path 313 and the cutting oxygen passage 445, the inclined to the inner tip 440 A contact surface 445a is formed and an inclined contact groove 313b is formed in the head frame 300 to closely contact the inclined contact surface 445a.
  • the inclined contact surface 445a of the inner tip 440 is in close contact with the inclined contact groove 313b of the head frame 300 to cut the mixed gas passage 433.
  • An injector 350 for mixing fuel gas and preheated oxygen is formed in the head frame 300.
  • the injector 350 is formed at the center of the injecting chamber 350a connected to the end of the fuel gas flow path 311, the injecting core 350b provided in the injecting chamber 350a, and the injecting core 350b.
  • the central channel 350c is formed, and the central channel 350c is connected to the preheated oxygen channel 312.
  • an injection passage 352 is formed in front of the central passage 350c of the injection core 350b, which is formed in succession with the injection chamber 350a, and the injection passage 352 has a head frame 300 and a tip ( When combined with 400 is connected to the mixing chamber (353).
  • the fuel gas in the injection chamber 350a along with the preheated oxygen injected at a high speed from the central flow path 350c of the injecting core 350b and flows into the injection flow path 352 is injected along with the preheated oxygen. ), And the preheated oxygen and fuel gas introduced into the injection passage 352 undergo laminar flow when passing through the injection passage 352.
  • the length of the injection passage 352 may be shorter than that of the related art, and thus, the preheated oxygen and the fuel gas may be mixed in the injection passage 352 and flow in the mixed gas state as much as possible.
  • the laminar flow flows through preheated oxygen and fuel gas through the pipeline formed by the injecting flow passage 352, and the preheated oxygen flows through the center and the fuel gas flows through the edge. It refers to the flow of forming a layered structure without mixing with each other.
  • the injector 350 is disposed in the headframe 300, so that flames do not flow into the injecting flow passage 352 even when backfire occurs during use. Since only up to), it is possible to obtain an effect that the possibility of an accident such as explosion due to backfire or overheating of the head frame 300 is very low.
  • partial mixing may occur at the interface between the preheated oxygen and fuel gas flowing in a layered structure, but a small amount of mixed gas may be generated. It does not have enough flammability to flow into 352.
  • 'laminar flow' refers to a fluid that maintains a layered structure so that flames do not flow into the injecting flow path 352 even though a portion of the preheated oxygen and fuel gas are mixed, and thus does not have sufficient flammability.
  • the length of the injection passage 352 may be formed to have a length such that the laminar flow is maintained.
  • the gas cutter head 30 of the present invention since the fuel gas in the injecting chamber 350a is sucked into the injecting flow path 352 by the high-speed injection of preheated oxygen, which is relatively higher than the fuel gas, Unlike the method of relying on the supply pressure of the fuel gas, the fuel gas is stably supplied, so that a constant thermal power can be maintained.
  • the injection passage 352 is disposed in the head frame 300, even if a backfire occurs during use, there is no possibility of causing a safety accident such as an explosion due to a flame.
  • the head frame 300 does not require a separate sealing member to prevent the fuel gas, preheated oxygen and cut oxygen are mixed with each other. That is, since the fuel gas, preheated oxygen, and cut oxygen can be prevented from being arbitrarily mixed without using a sealing member made of an elastic material such as rubber, the head frame 300 is heated by backfire or the like to deteriorate the sealing member. The mixing phenomenon of the fuel gas, preheated oxygen, and cleaved oxygen may not be generated due to the damage.
  • 21 to 31 show a gas cutter according to a fourth embodiment of the present invention.
  • the fastening member 500 has an insertion hole 502 formed therein, and an internal thread portion 501 is formed on the inner circumferential surface thereof.
  • a male screw portion 301 is formed on the outer circumferential surface of the front end of the head frame 300, and the male screw portion 301 of the head frame 300 is formed in a shape corresponding to the female screw portion 501 of the fastening member 500.
  • the fastening member 500 may be fastened to the head frame 300 as shown in FIGS. 21 and 23, wherein the rear end of the tip 400 is seated in a shape recessed in the front end of the head frame 300. After being seated in the groove 302, it is fixed by the fastening member 500. That is, the threaded portion 502 of the fastening member 500 and the male threaded portion 301 of the head frame 300 are coupled to each other.
  • the tip 400 when the tip 400 is coupled to the head frame 300 by the fastening member 500, the tip 400 penetrates into the insertion hole 502 and protrudes toward the front end of the fastening member 500.
  • the tip 400 includes an outer tip 430 and the inner tip 440, the inner tip 440 is disposed in the space formed in the outer tip 430, the inside of the tip 400 as shown
  • the cut oxygen passage 445 and the mixed gas passage 433 have a double tube shape.
  • An outer tip flange portion 430a having an expanded diameter is formed at the rear end of the outer tip 430, and an inner tip flange portion 440a having an expanded diameter at the rear end of the inner tip 440. Is formed.
  • the inner tip flange portion 440a and the outer tip flange portion 430a are formed to have a corresponding outer diameter, and the inner tip flange portion 430a is formed to have a shape corresponding to the seating groove 302.
  • the inner tip flange portion 440a is seated in the seating groove 302
  • the outer tip flange portion 430a is the inner tip It is pressed by the fastening member 500 in a state where it overlaps the flange portion 440a.
  • the outer diameter of the outer tip 430 and the outer diameter of the inner tip 440 have a shape that decreases toward the front end portion.
  • the inner tip 440 has a cutting oxygen passage 445 formed in a shape penetrating the front end portion from the rear end, and the cutting end oxygen passage 445 forms a cutting oxygen injection port 446.
  • a plurality of slits 444 disposed radially around the cut oxygen injection sphere 446 are formed on the outer circumferential surface of the portion where the outer diameter of the inner tip 440 is reduced.
  • a through hole 433a is formed at the tip of the outer tip 430.
  • the outer diameter of the portion of which the outer diameter of the inner tip 440 is reduced is formed to correspond to the inner diameter of the through hole 433a of the outer tip 430.
  • the outer diameter of the middle portion of the inner tip 440 is formed smaller than the inner diameter of the middle portion of the outer tip 430.
  • a mixed gas passage 433 is formed between the outer circumferential surface of the inner tip 440 and the inner circumferential surface of the outer tip 430.
  • a mixed gas inlet hole 442 is formed through the inner tip flange 440a.
  • the rear tip surface of the outer tip flange portion 430a is formed so that the mixed gas inlet hole 442 is not blocked by the outer tip flange portion 430a when it comes into contact with the inner tip flange portion 440a.
  • the rear end of the mixed gas passage 433 is connected to the mixed gas inlet hole 442.
  • the mixing chamber connected to the front end of the mixed gas inlet hole 442 is formed at the rear end of the mixed gas passage 433, the cross-sectional area is formed to be wider than the mixed gas inlet hole (442).
  • the mixing chamber is not formed separately from the mixed gas passage 433 and refers to a portion of the rear end of the mixed gas passage 433.
  • the flow rate decreases and forms a vortex.
  • the preheated oxygen and fuel gas are mixed to produce a flammable mixed gas. Is generated.
  • the cutting oxygen when the cutting oxygen is supplied to the center of the rear end surface of the tip 400, the cutting oxygen is injected into the cutting oxygen injection port 446 through the cutting oxygen passage 445 and the preheated oxygen introduced into the mixed gas inlet hole 442.
  • the fuel gas generates a mixed gas while passing through the mixing chamber of the mixed gas passage 433, and the mixed gas is injected into the through hole 433a through the slit 444 through the mixed gas passage 433.
  • the crater 449 provided at the tip of the tip 400 is provided with a cutting oxygen injection sphere 446 and a mixed gas injection sphere 435, respectively.
  • the cutting oxygen injection port 446 is disposed at the center of the inner tip 440
  • the mixed gas injection port 435 is disposed radially around the cutting oxygen injection port 446.
  • the mixed gas injection port 435 is formed by the slit 444, is ignited by the mixed gas injected into the mixed gas injection port 435, and the workpiece is sufficiently heated, the cutting oxygen through the cutting oxygen injection port 446 Cutting of the workpiece can be done while is sprayed.
  • the cross-sectional area of the mixed gas passage 433 may be differently formed as necessary, in the fourth embodiment of the present invention, the cross-sectional area is widest in the mixing chamber and the cross-sectional area decreases toward the mixed gas injection port 435 again.
  • the rear end of the cut oxygen passage 445 is disposed at the center of the rear end face of the inner tip flange 440a, and the mixed gas inlet hole 442 is disposed at the edge portion thereof. That is, in order to cut oxygen to be injected into the cutting oxygen injection port 446 and mixed gas to be injected into the mixed gas injection hole 435 as described above, cutting oxygen should be supplied to the cutting oxygen passage 445 and the mixed gas inlet hole In (442), preheated oxygen and fuel gas should be introduced.
  • the mounting groove 302 formed at the front end of the head frame 300 coupled with the rear end surface of the inner tip flange portion 440a should also have a corresponding shape.
  • the front end of the cutting oxygen flow path 313 is disposed at the center of the seating groove 302 formed at the front end of the head frame 300, and the front end of the injection flow path 352 is disposed at the periphery thereof.
  • the injection passage 352 is formed at the center of the injection cap 360.
  • the cutting oxygen passage 445 formed in the center of the inner tip 440 and the cutting oxygen formed in the head frame 300 The flow paths 313 are connected to each other. That is, the cutting oxygen flowing into the head frame 300 and flowing through the cutting oxygen flow passage 313 is injected into the cutting oxygen injection port 446 through the cutting oxygen passage 445 of the inner tip 440.
  • the preheated oxygen and fuel gas flowing through the injection passage 352 are introduced through the mixed gas inlet hole 332 and injected into the mixed gas injection hole 435.
  • the alignment pipe 370 is inserted into one of the injecting flow path 352 or the mixed gas inlet hole 442 of the head frame 300, for example, the injecting flow path 352 of the head frame 300.
  • the alignment tube 370 may be fitted into the mixed gas inlet hole 442 formed in the tip 400 when the tip 400 is coupled to the tip 400.
  • the centers of the injecting channel 352 and the mixed gas inlet hole 442 coincide with each other, and the inner diameter of the injecting channel 352 and the inner diameter of the alignment tube 370 may be set to be the same.
  • the alignment tube 370 is fixed to the mixed gas inlet hole 442 of the tip 400, and then the alignment tube 370 is coupled to the head frame 300 at the tip 400.
  • the center of the injecting channel 352 and the mixed gas inlet hole 442 may be formed by fitting into the injecting channel 352 of FIG.
  • the outer periphery of the alignment tube 370 is provided with a packing 371 fitted into the circumferential surface, the packing groove 371a into which the packing 371 is inserted into the inner tip 440 of the tip 400.
  • the mixed gas flowing through the mixed gas passage 435 and the cut oxygen flowing through the cut oxygen passage 445 may be blocked by the packing 371.
  • the internal structure of the head frame 300 will be described.
  • an injecting part in which fuel gas and preheated oxygen are mixed to generate a mixed gas is formed.
  • the injecting part is formed by the fuel gas chamber 311b formed at the end of the fuel gas flow path 311, the injecting core 361 and the injecting cap 360 installed in the fuel gas chamber 311b.
  • the injecting core 361 has a cylindrical outer circumferential surface, and a preheated oxygen flow passage 312 is formed at the center thereof in the longitudinal direction.
  • the preheated oxygen flow passage 312 is formed in a shape penetrating from the front end to the rear end of the injecting core 361 and is connected to the preheated oxygen injection hole 312b formed at the front end of the injecting core 361.
  • the preheated oxygen injection hole 312b may be formed to have a diameter smaller than that of the preheated oxygen flow path 312.
  • a tapered surface 361a is formed outside the tip end of the injecting core 361.
  • the tapered surface 361a is formed such that the outer diameter of the injecting core 361 decreases toward the distal end of the injecting core 361.
  • the rear end of the injecting core 361 is formed with a thread not shown. This threaded portion is coupled between the fuel gas passage 311 and the preheated oxygen passage 312 of the head frame 300 to form a fastening portion 311c as shown. That is, the injecting core 361 is coupled to the inner circumferential surface of the through hole formed in a shape connecting the fuel gas passage 311 and the preheating oxygen passage 312 of the head frame 300.
  • the injection cap 360 is spaced apart in front of the tip portion in which the tapered surface 361a of the injection core 361 is formed.
  • the injecting cap 360 has a shape corresponding to the tapered surface 361a formed at the front end of the head frame 300. That is, the tapered surface 360a is formed at the rear end of the injecting cap 360, and the tapered surface 360a has a shape recessed toward the tip end direction.
  • the injecting core 361 and the injecting cap 360 have a shape in which a part of the tapered surface 3601 of the injecting core 361 is inserted into a portion in which the tapered surface 360a of the injecting cap 360 is formed. Is placed.
  • an injection passage 352 is formed at the center of the injection cap 360 in a shape penetrating the rear end portion from the front end portion in the longitudinal direction.
  • the tip end of the injection passage 352 is disposed in the seating groove 302 of the head frame 300, and the rear end portion of the injection passage 352 is parallel to the preheated oxygen injection hole 312b of the injection core 361. Is placed.
  • the injection cap 360 may be coupled to the head frame 300 in a manner that is inserted into a through hole formed in the seating groove 302 of the head frame 300. At this time, although not shown, the injecting cap 360 may be coupled to the head frame 300 by welding or the like.
  • the injecting core 361 and the injecting cap 360 are spaced apart. Therefore, a gap is formed between the tapered surface 361a of the injecting core 361 and the tapered surface 360a of the injection cap 360, which is connected to the fuel gas chamber 311b.
  • the preheated oxygen flow path 361b formed at the center of the injecting core 361 is connected to the preheated oxygen flow path 312 formed at the head frame 300 at the rear end of the injection core 361. Therefore, the preheated oxygen introduced through the preheated oxygen flow passage 312 is introduced into the rear end of the injecting core 361 and injected into the preheated oxygen injection hole 312b via the preheated oxygen flow passage 361b. The preheated oxygen injected into the preheated oxygen injection hole 312b flows into the injection cap 360.
  • the preheated oxygen injection hole 312b formed in the injecting core 361 has a smaller inner diameter than the preheated oxygen flow path 312, thereby increasing the flow rate of preheated oxygen injected through the preheated oxygen injection hole 312. This is to increase the effect that the fuel gas in the fuel gas chamber 311b is sucked between the two tapered surfaces 361a and 360a.
  • the tapered surface 361a of the injecting core 361 and the tapered surface 360a of the injecting cap 360 are injected by the preheated oxygen which is injected from the preheated oxygen injection hole 312b at high speed and flows into the injection flow passage 352.
  • the low pressure is formed in the gap between the fuel cell and the fuel gas introduced into the fuel gas chamber 311b through the fuel gas flow path 311 between the two tapered surfaces 361a and 360a. 352 flows into.
  • the fuel gas chamber 311b is formed in a shape to surround a part of the injecting core 361 by being spaced apart from a portion where the tapered surface 361a is not formed among the outer circumferential surfaces of the injecting core 361.
  • the volume of the fuel gas chamber 311b is formed to a size such that an appropriate amount of fuel gas may be mixed in the mixed gas in consideration of the fire power required in the fireball 349. That is, the volume of the fuel gas chamber 311b may be formed to be added or subtracted as needed, and thus the shape of the cut oxygen flow passage 313 may be changed.
  • the preheated oxygen and fuel gas introduced into the injection passage 352 undergo laminar flow in the course of passing through the injection passage 352 and the alignment tube 370 connected thereto.
  • the laminar flow flows through the pipeline formed by the injecting flow passage 352 and the alignment pipe 370, and the preheated oxygen flows to the center portion and the edge portion flows through the preheated oxygen and fuel gas.
  • the preheated oxygen flows to the center portion and the edge portion flows through the preheated oxygen and fuel gas.
  • the mixing chamber having a large cross-sectional area in the process of flowing into the mixed gas passage 433 through the alignment pipe 370 the flow rate is rapidly reduced and vortices are formed and mixed with each other.
  • the larger the difference between the cross-sectional area of the alignment tube 370 and the cross-sectional area of the mixing chamber the greater the effect of generating the vortex, and thus the mixing rate of preheated oxygen and fuel gas is increased, so that the mixed gas injected into the mixed gas injection port 435 The effect of increasing the thermal efficiency can be obtained.
  • the structure in which the injecting unit is disposed in the head frame 300 does not allow the flame to flow into the alignment tube 370 even though backfire occurs during use. Since it reaches only the range indicated by BF at 21, it is possible to obtain an effect that the possibility of an accident such as explosion due to backfire or overheating of the headframe 300 is very low.
  • partial mixing may occur at the interface between the preheated oxygen and the fuel gas flowing in a layered structure, but a small amount of mixed gas may be generated. ) Does not have enough flammability to flow into.
  • 'laminar flow' does not have sufficient flammability even when a portion of the preheated oxygen and fuel gas are mixed so that the flame is flowed while maintaining the layered structure so that the flame does not flow into the alignment tube 370.
  • the length of the injection passage 352 and the alignment tube 370 may be formed to have a length such that laminar flow is maintained.
  • a diffuser portion having a shape of increasing in diameter toward the crater 449 is formed at the tip of the alignment tube 370, that is, the portion in which the alignment tube 370 is in contact with the mixing chamber, as needed. It is also possible to control the degree to which the vortex is generated during the gas flow into the mixing chamber.
  • the fourth embodiment of the present invention is the fuel gas is sucked into the injecting flow path 352 by the high-speed injection of preheated oxygen, which is relatively higher than the fuel gas, the method depends on the supply pressure of the fuel gas Unlike the fuel gas is stably supplied, it is possible to obtain the effect of maintaining a constant thermal power.
  • the injection passage 352 is disposed in the head frame 300, even if a backfire occurs during use, there is no possibility of causing a safety accident such as an explosion due to a flame.
  • the head frame 300 does not require a separate sealing member to prevent the fuel gas, preheated oxygen and cut oxygen are mixed with each other. That is, since the fuel gas, preheated oxygen, and cut oxygen can be prevented from being arbitrarily mixed without using a sealing member made of an elastic material such as rubber, the head frame 300 is heated by backfire or the like to deteriorate the sealing member. The mixing phenomenon of the fuel gas, preheated oxygen, and cleaved oxygen may not be generated due to the damage.
  • the first modified example according to the fourth embodiment of the present invention includes a fuel connected to the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 in the head frame 300, respectively.
  • the gas flow passage 311, the preheated oxygen flow passage 312, and the cut oxygen flow passage 313 are respectively formed.
  • valve bundle including the fuel gas pipe 32 preheated oxygen pipe 33 and the cut oxygen pipe 34 may have the same structure as the valve bundle 2 described above, the description thereof will be omitted.
  • Fuel gas, preheated oxygen, and cut oxygen introduced from the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 are respectively a fuel gas flow path 311, a preheated oxygen flow path 312, and a cut oxygen flow path. Respectively through 313.
  • the configuration of the fastening member 500 is omitted because it is the same as the configuration and operation effects of the above-described embodiment.
  • the first modification of the fourth embodiment of the present invention is different from the fourth embodiment of the present invention in that a cooling passage 447 is formed in the flange portion 440a of the inner tip 440.
  • a cooling passage 447 is formed at the rear end surface of the tip, that is, the rear end surface of the inner tip flange portion 440a.
  • the cooling passage 447 is formed in a groove shape through which the cutting oxygen flowing into the cutting oxygen passage 445 of the tip 400 flows through the cutting oxygen passage 313 of the head frame 300.
  • the cut oxygen passage 445 may include a straight cooling passage 447a and a curved cooling passage 447b.
  • the straight cooling passage 447a may be radially formed toward the edge of the flange portion 440a from the cut oxygen passage 445 disposed at the center of the flange portion 440a.
  • the curved cooling flow path 447b is formed along the rear end edge of the flange portion 440a, and may have a shape in which ends of the straight cooling flow path 447a are connected to each other.
  • a part of the cutting oxygen is a straight cooling passage 447a and a curved cooling passage ( 447b).
  • the cutting oxygen is a low temperature
  • the rear end surface of the tip 400 and the front end of the head frame 300 are in contact with the cutting oxygen is cooled. That is, even when the tip 400 is heated by the cutting operation or backfire, the heat conducted through the tip 400 is cooled by the cutting oxygen flowing through the cooling passage 447 and transferred to the head frame 300. This can be greatly reduced.
  • the head frame 300 is prevented from being heated during operation, such as the tip 400, the head frame 300, the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 by heating.
  • the rise in temperature can be suppressed.
  • the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 are made of a copper alloy for preventing oxidation due to heating.
  • the cooling action of the cooling flow path 447 as described above is used. Since oxidation can be prevented by, the material of the fuel gas pipe 32, the preheated oxygen pipe 33 and the cut oxygen pipe 34 is cheaper than the copper alloy and has excellent mechanical strength and can be replaced with a lightweight material You can get it.
  • the second modification according to the fourth embodiment of the present invention shown in FIG. 30 omits description of the same parts as the configuration of the above-described embodiment, and only the differences from the above-described embodiment will be described.
  • the head frame 300 connects the fuel gas flow path 311, the preheated oxygen flow path 312, and the cut oxygen flow path 313 to each other, and the distributor insertion hole 380a penetrates a part of the head frame 300 from the rear end toward the tip end thereof. ) Is formed, the dispenser is inserted into the dispenser insertion hole (380a).
  • the dispenser includes a dispenser body 380.
  • the distributor body 380 is formed in a cylindrical shape, the cutting oxygen bypass groove 381 is formed on the outer circumferential surface of the distributor body 380.
  • the cutting oxygen bypass groove 381 is formed in a shape embedded in the outer circumferential surface of the distributor main body 380, and is cut oxygen flow path of the outer circumferential surface of the distributor main body 380 when the distributor main body 380 is inserted into the distributor insertion hole 380a. Is formed at a position corresponding to 313.
  • the part blocked by the distributor body 380 coupled to the distributor insertion hole 380a of the cutting oxygen flow passage 313 is connected through the cutting oxygen bypass groove 381, and thus cuts introduced into the cutting oxygen pipe 34.
  • Oxygen may flow through the cut oxygen bypass groove 381a to the front end of the cut oxygen flow passage 313.
  • An injector 350 is installed at the front end of the distributor body 380.
  • the injector 350 has a configuration similar to that of the embodiment described above. That is, the dispensing body 380 having the injector 350 is provided at the distal end of the dispensing insertion groove 380a of the head frame 300.
  • the preheated oxygen inlet hole 382 is formed in the distributor body 380, and a plurality of preheated oxygen inlet holes 382 may be formed radially from the outer circumferential surface of the distributor body 380 to the center part.
  • the preheated oxygen inflow hole 382 is formed at a position corresponding to the preheated oxygen flow path 312 of the outer peripheral surface of the distributor body 380 when the distributor body 380 is inserted into the distributor insertion hole 380a as shown. do.
  • the injecting core portion 350b is provided on the outer peripheral surface of the tip of the injector 350, and is formed in contact with the preheated oxygen flow path 311 at the center of the injecting core portion 350b.
  • the preheated oxygen flow path 311 is formed to extend around the tip of the distributor body 380 along the center of the distributor body 380.
  • the preheated oxygen flow path 311 is formed around the distal end portion of the distributor body 380 from the portion disposed at the center of the distributor body 380. Therefore, the preheated oxygen is injected to the tip of the distributor body 380 via the preheated oxygen flow path 311.
  • the head frame 300 has a shape corresponding to the injecting core part 350b and is spaced apart from the tip direction of the injecting core part 350b to correspond to the tapered surface shape of the injecting core part 350b. Towards the tapered surface of the shape recessed toward the leading end of the head frame 300 is formed.
  • a fuel gas chamber 311b connected to the fuel gas flow path 311 is formed around the injecting core unit 350b so that fuel gas introduced through the fuel gas pipe 32 passes through the fuel gas flow path 311 and then fuel gas. It flows into the chamber 311b.
  • the head frame 300 according to the present embodiment is very convenient in processing, the cost for manufacturing the head frame 300 can be saved.
  • the effects on the alignment tube 370 are the same as those described with reference to FIG.
  • a fuel gas connected to a fuel gas pipe 31, a preheated oxygen pipe 32, and a cut oxygen pipe 33 in the head frame 300, respectively.
  • a flow path 311, a preheated oxygen flow passage 312 and a cut oxygen flow passage 313 are formed, respectively.
  • valve bundle of the gas cutter includes a fuel gas pipe 32, a preheated oxygen pipe 33, and a cut oxygen pipe 34, and the one having the same structure as the valve bundle 2 described above may be applied.
  • the head frame 300 includes an injecting core 350b, an inner cap 440, and an outer cap 430, and the head frame 300 connects a fuel gas passage 311 and a preheated oxygen passage 312 to each other.
  • Injecting core insertion hole (391) is formed in the shape to be.
  • a cap insertion hole 392 is formed in the head frame 300 in a shape of connecting the preheated oxygen flow passage 312 and the cut oxygen flow passage 313 to each other.
  • the injecting core insertion hole 391 and the cap insertion hole 392 are formed to be connected to each other, the cap insertion hole 392 is formed to have a larger diameter than the injecting core insertion hole 391.
  • the injection core 392 is inserted into the injection core insertion hole 391.
  • a tapered surface 361a is formed at the distal end of the injecting core 361, and the tapered surface 361a is formed in a shape in which an outer diameter decreases toward the distal end of the injecting core 361.
  • the outer circumferential surface of the rear end of the injecting core 361 is formed in a shape corresponding to the inner circumferential surface of the injecting core insertion hole 391, and the outer circumferential surface of the injecting core 361 has a fuel gas flow path 311 and a preheating oxygen flow path. It is inserted into the injecting core insertion hole 391 so as to be arranged in a shape that blocks between the 312.
  • the preheated oxygen flow path 312 is formed in the injecting core 361, and the preheated oxygen flow path 312 is formed to penetrate the center of the injecting core 361 from the rear end to the front end.
  • the preheated oxygen injection hole 312b having a diameter smaller than the preheated oxygen flow path 312 is formed at the tip end of the preheated oxygen flow path 312.
  • the inner cap 395 is inserted inside the cap insertion hole 392.
  • the inner cap 395 has a disc shape, and the outer circumferential surface of the inner cap 395 is formed to have a shape corresponding to the inner circumferential surface of the cap insertion hole 392.
  • the inner cap 395 is disposed in a shape to block between the preheated oxygen flow passage 312 and the cut oxygen flow passage 313 in the cap insertion hole 392.
  • the outer cap 396 is coupled in a shape to cover the cap insertion hole 392.
  • the outer circumferential surface of the outer cap 396 is formed to have a shape corresponding to the inner circumferential surface of the rear end of the cap insertion hole 392, and the cutting oxygen flowing through the cutting oxygen flow passage 313 by the outer cap 396 is the head frame 300. ) It will not leak out.
  • Weld grooves are formed on the outer circumferential surface of the rear end of the injecting core 361, the outer circumferential surface of the inner cap 395, and the outer circumferential surface of the outer cap 396, respectively.
  • the welding groove is formed in a shape that is open toward the rear end of the head frame 300.
  • the tip of the head frame 300 is directed downward, that is, in the direction of gravity. Then, the injecting core 361 is seated inside the injecting core insertion hole 391, and a ring-shaped welding rod or powder-like welding material is inserted into the welding groove.
  • the inner cap 395 is inserted into the cap insertion hole 392.
  • the cap insertion hole 392 has a larger diameter than the injecting core insertion hole 391, a step is formed between the injecting core insertion hole 391 and the cap insertion hole 392, the inner cap 395 ) May be supported by this step and disposed inside the cap insertion hole 392.
  • a ring-shaped electrode or a powdered welding material is inserted into the welding groove.
  • the outer circumferential surface of the outer cap 396 may be formed to be somewhat fitted to the inner circumferential surface of the cap insertion hole 392. Therefore, when the outer cap 396 is inserted into the cap insertion hole 392, the outer cap 396 can be maintained in the correct position.
  • the outer cap 396 is disposed at a position covering the inlet of the cap insertion hole 392, that is, the cap insertion hole 392, a ring-shaped welding rod or a powder-like welding material is inserted into the welding groove.
  • a ring-shaped electrode or powder welding material inserted into the welding groove is welded, and as the method, ultrasonic welding or brazing may be used.
  • the head frame 300, the injecting core 361, the inner cap 395 and the outer cap 396 are welded to each other and integrated. Therefore, even if the head frame 300 is heated by the heat conducted from the tip due to cutting operation or backfire, damage due to deterioration of the sealing member and the like described above does not occur, and thus fuel gas, preheating oxygen and cutting oxygen in the head frame. Can be prevented from mixing arbitrarily, and the headframe can be used semi-permanently.
  • the head frame 300 since the injecting core 361, the inner cap 395 and the outer cap 396 can be sequentially arranged in the head frame 300, welding can be performed, so that the head frame 300 of the head frame 300 The effect that manufacture becomes easy can be acquired.
  • the injecting cap portion is formed on the tip end side of the inside of the head frame 300 where the injecting core 361 is disposed.
  • the injecting cap portion is spaced apart from the distal end of the injecting core 361 in the direction of the distal end of the head frame 300, and an injecting flow passage 352 is formed at the center thereof.
  • the periphery of the injection passage 352 has a tapered surface 360a having a shape recessed toward the front end of the head frame 300 toward the center so as to have a shape corresponding to the shape of the tapered surface 361a of the injection core 361. Is formed.
  • the preheated oxygen injected into the preheated oxygen injection hole 312b at the tip of the injecting core 361 through the preheated oxygen flow passage 311 flows into the injecting flow passage 352, and thus the tapered surfaces 360a and 361a
  • the ambient pressure is relatively low. Therefore, the fuel gas flows into the injection passage 352 together with the preheated oxygen, and the fuel gas and the preheated oxygen flow in the injection passage 352 as described above.
  • a tip used when the preheating gas is acetylene is a tip used when the preheating gas is acetylene, and consists of an outer tip 430 and an inner tip 440.
  • the inner tip 440 is disposed in a space formed in the outer tip 430 and at the same time, the inside of the tip 400 has a double tube shape in which a cutting oxygen passage 445 and a mixed gas passage 433 are formed.
  • the cut oxygen passage 445 is formed in the center of the inner tip 440 has a circular cross section, the front end portion of the cut oxygen passage 445 forms a cut oxygen injection port 446.
  • the mixed gas flows through the mixed gas passage 433 between the outer tip 430 and the inner tip 440, and a tip portion of the mixed gas passage 433 forms a mixed gas injection port 434.
  • a horizontal circular hole 437 is formed at the distal end of the outer tip 430, and the distal end of the inner tip 440 corresponding to the circular hole 437 has the same center as the cut oxygen injection port 446.
  • a horizontal cylindrical insert 447 having a diameter smaller than the hole 437 is formed.
  • the mixed gas injection port 435 is formed by the gap between the circular hole 437 and the cylindrical insertion portion 447, and the mixed gas injection port 435 is formed in a circular shape centering on the cut oxygen injection port 446. .
  • cylindrical insertion portion 447 is inscribed in the circular hole 437 of the outer tip 430 on the circumference having the same center as the cylindrical insertion portion 447 on the outer circumferential surface of the position spaced apart from the end by a certain length
  • a gas flow port 448 is formed, and the mixed gas flow port 448 is configured such that a plurality of protrusions 448a are formed at equal intervals to have a space 448b.
  • the outer peripheral surface of the cylindrical insert 447 is automatically inserted by inserting the cylindrical insert 447 of the inner tip 440 into the circular hole 437 of the outer tip 430.
  • the gap between the inner circumferential surface of the circular hole 437 is kept constant in the circumferential direction, and can be assembled by matching the center position of the mixed gas jet port 435 formed with this gap with the center of the cut oxygen jet port 446. have.
  • the cutting oxygen passes through the cutting oxygen passage 445 of the inner tip 440.
  • the fuel gas and the preheated oxygen injected into the cutting oxygen injection port 446 of the fuel gas pipe 32 and the preheated oxygen flow path 312 of the preheated oxygen pipe 33 are connected to the head frame 300.
  • mixed gas flows into the mixed gas passage 433 to the mixed gas injection hole 435 through the space 448b between the protrusions 448a constituting the mixed gas flow port 448. Inflow is injected from the mixed gas injection port (435).
  • FIG. 35 is a cross-sectional view illustrating a state in which the mixed gas flow holes 448 are formed in the cylindrical insertion portion 447 of the inner tip 440, and the plurality of protrusions 448a constituting the mixed gas flow holes 448 are outside. It is inscribed in a circular hole 437 of the tip 430, and a space 448b is formed between each of the protrusions 448a and is supplied to the mixed gas passage 433 through the space 448b. The mixed gas flows into the mixed gas injection port 435.
  • the crater 449 is formed by the cutting oxygen injection port 446 and the mixed gas injection port (435).
  • the cutting oxygen injection sphere 446 is disposed in the center of the inner tip 440
  • the mixed gas injection sphere 435 is disposed around the cutting oxygen injection sphere 445 is formed in the same center as a circle
  • the plurality of protrusions 448a be formed in a polygon inscribed in a circular hole 437 of the outer tip 430.
  • six projections 448a and six spaces 448b inscribed in the inner circumferential surface of the circular hole 437 are formed by forming a hexagon.
  • the plurality of protrusions 448a are positioned at the end portions of the mixed gas passage 433 side of the circular hole 437, and the length of the mixed gas injection hole 435 is longer than or equal to the outer diameter of the mixed gas injection hole 435. It is preferable to form it.
  • the length of the mixed gas injection port 435 is shorter than the outer diameter, the injection pressure of the mixed gas is lowered, so that the flame formed during ignition spreads widely, thereby lowering preheating performance. Therefore, the length of the mixed gas injection port 435 is longer than or equal to the outer diameter, it is preferable to maintain the preheating performance by preventing the flame formed during ignition spread.
  • the center of the mixed gas injection port 435 formed by the gap coincides with the center of the cut oxygen injection port 446 formed at the center of the inner tip 440.
  • the cross section is formed in a circular shape, the assembly is simplified to minimize the center deviation of the cutting oxygen injection sphere 446 and the mixed gas injection sphere 435 due to the assembly error.
  • the mixed gas supplied to the mixed gas passage 433 is injected into the mixed gas injection port 435 along the space 448b formed by the plurality of protrusions 448a constituting the mixed gas flow port 448, It is possible to maintain a uniform flame and pressure in the circumferential direction around the cutting oxygen injection sphere 446, thereby improving the preheating performance and cutting performance.
  • Figure 37 is a cross-sectional view showing a modified example of the head of the gas cutter tip is assembled
  • Figure 38 is an exploded perspective view of the tip for the manual gas cutter shown in Figure 37, the same as the configuration in the embodiment described above The same code is used for the same reference numeral.
  • the tip 400 for the gas cutter consists of the outer tip 430 and the inner tip 440, the inner tip 440 is disposed in the space formed in the outer tip 430 and at the same time the tip 400 The inside of the cut oxygen passage 445 and the mixed gas passage 433 is formed.
  • the cut oxygen passage 445 is formed in the center of the inner tip 440 has a circular cross section, the front end portion of the cut oxygen passage 445 forms a cut oxygen injection port 446.
  • the mixed gas flows through the mixed gas passage 433 between the outer tip 430 and the inner tip 440, and a tip portion of the mixed gas passage 433 forms the mixed gas injection port 435.
  • a horizontal circular hole 437 is formed at the distal end of the outer tip 430, and the distal end of the inner tip 440 corresponding to the circular hole 437 has the same center as the cut oxygen injection port 446.
  • a horizontal cylindrical insert 447 having a diameter smaller than the hole 437 is formed.
  • the mixed gas injection port 435 is formed by the gap between the circular hole 437 and the cylindrical insertion portion 447, and the mixed gas injection port 435 is formed in a circular shape centering on the cut oxygen injection port 446. .
  • cylindrical insert 447 is inscribed in the circular hole 437 of the outer tip 430 on the circumference having the same center as the cylindrical insert 447 on the outer circumferential surface of the position spaced at a certain length from the end
  • a gas flow port 448 is formed, and the mixed gas flow port 448 includes a plurality of protrusions 448c and grooves 448d.
  • the outer peripheral surface of the cylindrical insertion portion 447 is automatically
  • the gap between the inner circumferential surface of the circular hole 437 is kept constant in the circumferential direction, and can be assembled by matching the center position of the mixed gas jet port 435 formed with this gap with the center of the cut oxygen jet port 446. have.
  • the cutting oxygen when the cutting oxygen is supplied from the cutting oxygen flow passage 313 of the cutting oxygen pipe 34 to the center of the rear end surface of the tip 400, the cutting oxygen passes through the cutting oxygen passage 445 of the inner tip 440.
  • the fuel gas and the preheated oxygen injected into the cutting oxygen injection port 446 of the fuel gas pipe 32 and the preheated oxygen flow path 312 of the preheated oxygen pipe 33 are connected to the head frame 300. Mixed within).
  • the mixed gas flows into the mixed gas passage 433, the mixed gas flows into the mixed gas injection port 435 through the grooves 448d between the projections 448c constituting the mixed gas flow port 448 and enters the mixed gas injection port ( 435.
  • 40 is a cross-sectional view showing a state in which the mixed gas flow port 448 is formed in the cylindrical insertion portion 447 of the inner tip 440.
  • the mixed gas flow port 448 has a plurality of protrusions 448c having an outer tip ( 440 is inscribed in a circular hole 437, and a groove 448d is formed between the projections 448c, and the mixed gas supplied to the mixed gas passage 433 through the grooves 448d. May be linearly introduced into the mixed gas injection port (435).
  • the crater 449 is formed by the cutting oxygen injection port 446 and the mixed gas injection port 435.
  • the cutting oxygen injection port 446 is disposed at the center of the inner tip 440, and the mixed gas injection hole 435 is disposed around the cutting oxygen injection port 446 and is formed in a circular shape with the same center.
  • the mixed gas injected into the mixed gas injection port 435 is ignited to sufficiently heat the workpiece, and the cutting oxygen is injected through the cutting oxygen injection port 446, the workpiece is oxidized to cut the workpiece.
  • the mixed gas flow port 448 is located at the end of the circular hole 437 on the side of the mixed gas passage 433, and the length of the mixed gas injection port 435 is longer than the outer diameter of the mixed gas injection port 435. It is preferable to form similarly.
  • the injection pressure of the mixed gas is lowered, so that the flame formed during ignition spreads widely, so that the preheating performance may be lowered. It is better to make it longer or the same so that the flame formed during ignition does not spread.
  • Gas cutter tip 400 of the present invention having such a configuration, when the cylindrical insertion portion 447 of the inner tip 440 is assembled into the circular hole 437 of the outer tip 430, as shown in FIG. Likewise, the projections 448c of the mixed gas flow holes 448 formed in the cylindrical insertion portion 447 are automatically inscribed in the circular holes 437 and the circular holes 437 and the inner tips 440 of the outer tip 430 are automatically inscribed. A uniform gap is formed between the cylindrical inserts 447.
  • the center of the mixed gas injection port 435 formed by the gap coincides with the center of the cut oxygen injection port 435 formed at the center of the inner tip 440, and the mixed gas injection port 435 ) Has a circular cross section, and the assembly is simplified to minimize the center deviation of the cutting oxygen injection sphere 435 and the center of the mixed gas injection sphere 435 due to the assembly error.
  • the mixed gas supplied to the mixed gas passage 433 is injected into the mixed gas injection port 435 through the grooves 448d formed by the plurality of protrusions 448c, and thus the mixed gas does not flow, and cutting is performed. Since it is possible to maintain a uniform flame and pressure around the oxygen injection port 446, it is possible to improve the preheating performance and cutting performance.
  • the acetylene combustion gas can be prevented from being backfired to stably cut the workpiece, thereby promoting the development of technology and contributing to industrial development. can do.

Abstract

The purpose of the present invention is to provide a head for a gas cutter which, due to minimizing a pressure change occurrence caused by a pressure difference in a mixed gas passageway, is capable of maintaining preheating performance by smoothly spraying mixed gas and stably forming a flame, and which is capable of maximally inhibiting backfire occurrence caused by a mixed gas pressure difference within the head. In addition, the purpose of the present invention is to provide a head for a gas cutter which allows even an unskilled person to very promptly and conveniently combine a head frame and a tip, which constitute the head, in such a manner that an injecting flow path provided to the head frame and the mixed gas passageway provided to the tip are in communication with each other, simultaneously allowing the laminar flow movement of preheated oxygen and fuel gas by efficiently configuring the injecting flow path of an injecting part, which is capable of preventing backfire by minimizing the pressure difference within the mixed gas passageway after the preheated oxygen and the fuel gas are mixed, and which is capable of extending the life span by minimizing the heating of the head as well as being capable of increasing heat efficiency by improving the mixing ratio of the mixed gas, without allowing the flame to reach the head even if a backfire occurs.

Description

가스절단기Gas cutting machine
본 발명은 가스절단기에 관한 것으로, 더욱 상세하게는 피가공재를 가열하기 위한 예열산소와 연료가스가 혼합되어 분출되는 혼합가스의 압력 변화를 최소화 하여 혼합가스의 분출이 원활하게 이루어지게 함과 동시에 역화(逆火) 현상을 최대한 억제할 수 있는 가스절단기에 관한 것이다. The present invention relates to a gas cutter, and more particularly, to minimize the change in pressure of the mixed gas that is pre-oxygen and fuel gas for heating the workpiece to be ejected to facilitate the ejection of the mixed gas and at the same time backfire The present invention relates to a gas cutting machine capable of suppressing phenomena as much as possible.
일반적으로 가스절단기용 헤드는, 헤드를 구성하는 팁의 중심부로 절단산소가 분사됨과 동시에 이 절단산소 주위로 피가공재를 예열하기 위한 예열불꽃이 형성되도록 구성되며, 이 예열불꽃은 팁으로 공급되는 가스상태의 산소 및 연료가스가 혼합되어 생성된 혼합가스가 착화되도록 하여 형성된다.In general, the gas cutter head is configured such that the cutting oxygen is injected into the center of the tip constituting the head and a preheat flame is formed to preheat the workpiece around the cutting oxygen, and the preheating flame is a gas supplied to the tip. It is formed by allowing the mixed gas produced by mixing the oxygen and fuel gas in a state to ignite.
통상의 가스절단기는, 예열불꽃을 형성하기 위하여 산소 및 연료가스를 혼합하는 방식에 따라 토치 믹싱방식 및 노즐 믹싱방식을 사용하고 있는데, 이에 대해서는 KS B4601 규격에 1형 절단기 및 3형 절단기로 규정되어 있다.Conventional gas cutters use a torch mixing method and a nozzle mixing method according to a method of mixing oxygen and fuel gas in order to form a preheated flame, which is defined as a type 1 cutter and a type 3 cutter in the KS B4601 standard. have.
여기서, 토치 믹싱방식인 KS B4601 규격의 1형 절단기는 산소 및 연료가스가 손잡이부가 구비된 밸브뭉치 내에서 혼합되도록 한 다음에 혼합가스가 화구(火口)로 공급되도록 하는 방식이다.Here, the type 1 cutter of the KS B4601 standard, which is a torch mixing method, allows oxygen and fuel gas to be mixed in a valve bundle provided with a handle part, and then mixed gas is supplied to the crater.
토치 믹싱방식의 가스절단기는 역화(back fire)가 발생되었을 때 혼합가스가 생성되는 밸브뭉치 내부까지 화염이 유입될 수 있기 때문에 사용 중에 역화가 일어날 가능성이 높고, 역화가 일어날 경우 밸브뭉치 내부까지 유입된 화염에 의해 밸브뭉치가 가열되면서 작업자가 화상을 입거나 밸브뭉치의 수명이 단축될 수 있으며, 밸브뭉치 내부에서의 압력상승에 의해 연료가스관이나 연료가스용기가 파열되는 사고 등으로 이어질 가능성 또한 높다는 단점이 있다.The torch mixing gas cutting machine is highly likely to cause backfire during use because the flame can flow into the inside of the valve bundle where the mixed gas is generated when a back fire occurs, and when the backfire occurs, it flows inside the valve bundle. As the valve bundle is heated by the flame, the operator may be burned or the life of the valve bundle may be shortened, and the rise of the pressure inside the valve bundle may lead to an accident that the fuel gas pipe or the fuel gas container is ruptured. There are disadvantages.
또한, 노즐 믹싱방식인 KS B4601 규격의 3형 절단기는 밸브뭉치를 통하여 공급되는 산소 및 연료가스가 별도의 경로로 노즐까지 도달되고, 노즐에서 혼합되어 혼합가스가 생성되도록 하는 방식이다.In addition, the type 3 cutter of the KS B4601 standard nozzle mixing method is a way that oxygen and fuel gas supplied through the valve bundle is reached to the nozzle in a separate path, mixed in the nozzle to produce a mixed gas.
노즐 믹싱방식의 가스절단기는 역화가 발생될 가능성이 낮아지는 장점이 있는 반면, 산소보다 상대적으로 저압인 연료가스가 안정적으로 공급되도록 하는 데에 어려움이 따르므로 피가공재의 예열에 많은 시간이 소요될 수 있으며, 연료가스의 압력을 높일 경우에 역화가 발생되었을 때의 사고 위험성이 높아진다는 단점이 있다.The nozzle mixing gas cutting machine has the advantage of lowering the possibility of backfire, while it is difficult to stably supply fuel gas at a lower pressure than oxygen, which may take a long time to preheat the workpiece. In addition, when the pressure of the fuel gas is increased, there is a disadvantage that the risk of an accident when the backfire occurs increases.
상술한 바와 같은 토치 믹싱방식 및 노즐 믹싱방식의 단점들을 해결하기 위하여 대한민국 공개특허공보 제10-2011-0041343호(이하, '선행기술'이라 칭함)를 통하여 혼합가스가 생성되는 믹싱부가 가스절단기의 헤드 내에 배치된 일명 헤드믹싱방식의 '토치의 헤드'가 제안된 바 있다.In order to solve the shortcomings of the torch mixing method and the nozzle mixing method as described above, the mixing unit in which the mixed gas is generated through the Republic of Korea Patent Publication No. 10-2011-0041343 (hereinafter referred to as "prior art") of the gas cutting machine The head of the torch, a so-called head mixing method disposed in the head, has been proposed.
즉, 도 1에 도시된 바와 같이 가스절단기(1)는 밸브뭉치(2)와 이에 연결되는 노즐뭉치(3)를 구비한다. 밸브뭉치(2)는 가스 상태의 산소 및 연료가스가 유입되는 부분으로, 공급구프레임(21), 손잡이부(22) 및 밸브프레임(23)을 구비하고 있다. 또한, 노즐뭉치(3)는 헤드(30)와, 이 헤드(30)를 밸브뭉치(2)에 연결하는 넥(31)을 구비하고 있다. 헤드(30)는 선단부에 화구가 형성된 팁(400)과 헤드프레임(300) 및 헤드프레임(300)과 팁(400)을 결합시키는 체결부재(500)로 이루어진다. 그리고 넥(31)은 연료가스관(32), 예열산소관(33) 및 절단산소관(34)으로 이루어진다. 넥(31)은 도시된 바와 같이 헤드프레임(300)과 밸브프레임(23)을 연결한다. That is, as shown in FIG. 1, the gas cutter 1 includes a valve bundle 2 and a nozzle bundle 3 connected thereto. The valve bundle 2 is a portion into which oxygen and fuel gas in a gaseous state are introduced, and includes a supply port frame 21, a handle part 22, and a valve frame 23. Moreover, the nozzle bundle 3 is provided with the head 30 and the neck 31 which connects this head 30 to the valve bundle 2. Head 30 is composed of a tip 400 and the head frame 300 and the fastening member 500 for coupling the head frame 300 and the tip 400, the crater is formed at the tip. The neck 31 is composed of a fuel gas pipe 32, a preheated oxygen pipe 33, and a cut oxygen pipe 34. The neck 31 connects the head frame 300 and the valve frame 23 as shown.
도 2에는 밸브뭉치(2)의 단면도가 도시되어 있다. 2 shows a cross-sectional view of the valve bundle 2.
밸브뭉치(2)를 구성하는 공급구프레임(21)에는 연료가스가 공급되는 연료가스공급구(211) 및 산소공급구(213)가 각각 형성되고, 연료가스공급구(211)를 통한 연료가스의 유입량을 조절할 수 있는 연료가스조절밸브(25)(도 1참조)가 설치된다. 공급구프레임(21)에는 손잡이부(22)의 일단부가 결합된다. 또한, 손잡이부(22)에는 외관(221) 및 내관(222)이 포함된다. 외관(221)은 가스절단기(1)를 사용할 때 사용자가 외주면을 쉽게 파지할 수 있는 형상을 갖도록 형성된다. 그리고 외관(221)의 내부에 형성된 공간은 연료가스공급구(211)와 연결된다. 내관(222)은 외관(221)의 내부에 형성된 공간에 배치되는데, 내관(222)의 일단부는 공급구프레임(21)에 결합되어 산소공급구(213)와 연결된다.A fuel gas supply port 211 and an oxygen supply port 213 through which the fuel gas is supplied are formed in the supply port frame 21 constituting the valve bundle 2, and fuel gas through the fuel gas supply port 211. A fuel gas control valve 25 (see Fig. 1) that can adjust the flow rate of the is installed. One end of the handle portion 22 is coupled to the supply port frame 21. In addition, the handle portion 22 includes an exterior 221 and an inner tube 222. The exterior 221 is formed to have a shape in which the user can easily grip the outer circumferential surface when using the gas cutter 1. The space formed inside the exterior 221 is connected to the fuel gas supply port 211. The inner tube 222 is disposed in a space formed inside the outer 221, one end of the inner tube 222 is coupled to the supply port frame 21 and connected to the oxygen supply port 213.
따라서 손잡이부(22)는 일종의 이중관 형상으로, 연료가스가 연료가스공급구(211)로 유입될 경우 연료가스는 외관(221)의 내주면 및 내관(222)의 외주면 사이의 공간에 형성된 연료가스통로(224)를 통하여 유동되고, 산소공급구(213)로 유입되는 산소는 내관(222) 내에 형성된 산소통로(223)를 통하여 유동된다.Therefore, the handle portion 22 is a kind of double pipe shape, when the fuel gas flows into the fuel gas supply port 211, the fuel gas flow path formed in the space between the inner peripheral surface of the outer 221 and the outer peripheral surface of the inner tube 222 Oxygen flows through 224, and oxygen flowing into the oxygen supply port 213 flows through an oxygen passage 223 formed in the inner tube 222.
또한, 손잡이부(22)의 다른 일단부는 밸브프레임(23)에 결합된다. 상기 밸브프레임(23)의 내부에는 도시된 바와 같이 손잡이부(22)로부터 유입되는 산소가 유동되는 통로가 형성되는데, 산소통로(223)를 통하여 유입된 산소가 절단산소 및 예열산소로 분기되는 분기부(231)가 형성된다.In addition, the other end of the handle 22 is coupled to the valve frame (23). As shown in the valve frame 23, a passage through which oxygen flowing from the handle 22 is formed is formed, and the oxygen flowing through the oxygen passage 223 is branched into the cutting oxygen and the preheated oxygen. Base 231 is formed.
따라서 산소통로(223)를 통하여 밸브프레임(23) 내로 유동된 산소는 분기부(231)에서 분기되어 절단산소관(34) 및 예열산소관(33)으로 각각 유입된다. 밸브프레임(23)의 분기부(231)가 형성된 부분에는 절단산소가 절단산소관(34)으로 유입되는 양을 조절하는 절단산소조절밸브(27)가 설치되고, 밸브프레임(23)에 형성된 예열산소의 유로에는 예열산소가 예열산소관(34)으로 유입되는 양을 조절하는 예열산소조절밸브(26)가 설치된다.Therefore, the oxygen flows into the valve frame 23 through the oxygen passage 223 is branched from the branch 231 is introduced into the cut oxygen pipe 34 and the preheated oxygen pipe 33, respectively. In the portion where the branch portion 231 of the valve frame 23 is formed, a cutting oxygen control valve 27 for adjusting the amount of cutting oxygen introduced into the cutting oxygen pipe 34 is installed, and the preheating formed in the valve frame 23 is performed. The preheated oxygen control valve 26 for adjusting the amount of preheated oxygen flowing into the preheated oxygen pipe 34 is provided in the flow path of oxygen.
그러므로 연료가스조절밸브(25), 예열산소조절밸브(26) 및 절단산소조절밸브(27)를 각각 조절함으로써 연료가스관(32), 예열산소관(33) 및 절단산소관(34)을 통하여 각각 유동되는 연료가스, 예열산소 및 절단산소의 양을 조절할 수 있다. 연료가스, 예열산소 및 절단산소는 넥(31)을 통하여 헤드프레임(300)으로 유입된다. Therefore, by adjusting the fuel gas control valve 25, the preheated oxygen control valve 26 and the cut oxygen control valve 27, respectively through the fuel gas pipe 32, the preheated oxygen pipe 33 and the cut oxygen pipe 34, respectively. The amount of fuel gas, preheated oxygen and cleaved oxygen flowing can be adjusted. Fuel gas, preheated oxygen and cut oxygen are introduced into the head frame 300 through the neck 31.
도 3에는 가스절단기에 구비되는 헤드의 종래기술에 대한 제1예의 구성이 상세하게 도시되어 있다. 3 shows the configuration of the first example of the prior art of the head provided in the gas cutter in detail.
도시된 바와 같이, 헤드프레임(300) 내에는 연료가스관(32), 예열산소관(33) 및 절단산소관(34)과 각각 연결되는 연료가스유로(311), 예열산소유로(312) 및 절단산소유로(313)가 형성된다.As shown, the head frame 300 in the fuel gas pipe 32, the preheated oxygen pipe 33 and the cut oxygen pipe 34, respectively connected to the fuel gas flow path 311, preheated oxygen flow path 312 and cutting An oxygen flow passage 313 is formed.
따라서 연료가스관(32), 예열산소관(33) 및 절단산소관(34)으로부터 각각 유입된 연료가스, 예열산소 및 절단산소는 연료가스유로(311), 예열산소유로(312) 및 절단산소유로(313)를 통하여 각각 유동 된다.Therefore, the fuel gas, preheated oxygen, and cut oxygen introduced from the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 are respectively a fuel gas flow path 311, a preheated oxygen flow path 312, and a cut oxygen flow path. Each flows through 313.
이때, 헤드(30)에 구비되는 혼합가스 믹싱부는, 상기 예열산소유로(312)를 통해 헤드프레임(300) 내로 유입된 예열산소를 헤드프레임(300) 내부에 형성된 인젝터(350)의 예열산소토출구(312a)를 통해 믹싱공간부(351)로 분출하고, 연료가스유로(311)를 통해 헤드프레임(300) 내로 유입된 연료가스를 상기 인젝터(350)의 둘레에 형성한 공간부와 연락된 연료가스토출구(311a)를 통해 믹싱공간부(351)로 분출함으로써 믹싱공간부(351) 내에서 연료가스와 예열산소가 혼합되도록 한다.At this time, the mixed gas mixing unit provided in the head 30, the preheated oxygen discharge port of the injector 350 formed in the head frame 300 to the preheated oxygen introduced into the head frame 300 through the preheated oxygen flow path 312 The fuel is injected into the mixing space 351 through the 312a, and the fuel is in contact with the space formed around the injector 350 of the fuel gas introduced into the head frame 300 through the fuel gas flow path 311. The fuel gas and preheated oxygen are mixed in the mixing space 351 by ejecting the gas into the mixing space 351 through the gas outlet 311a.
한편, 팁(400)은 외측팁(430) 및 내측팁(440)으로 이루어지고, 내측팁(440)은 외측팁(430) 내에 형성된 공간에 배치되어, 팁(400)의 내부는 절단산소통로(445) 및 혼합가스통로(433)가 형성된 이중관 형상을 가진다. On the other hand, the tip 400 is composed of the outer tip 430 and the inner tip 440, the inner tip 440 is disposed in the space formed in the outer tip 430, the inside of the tip 400 is cut oxygen passage 445 and the mixed gas passage 433 have a double tube shape.
또, 체결부재(500)에 의해 헤드프레임(300)과 팁(400)을 결합함으로써, 헤드프레임(300)의 믹싱공간부(351)는 팁(400)의 혼합가스통로(433)와 연결되고, 헤드프레임(300)의 절단산소유로(313)는 팁(400)의 절단산소통로(445)와 연결된다.In addition, by coupling the head frame 300 and the tip 400 by the fastening member 500, the mixing space portion 351 of the head frame 300 is connected to the mixed gas passage 433 of the tip 400 The cutting oxygen flow passage 313 of the head frame 300 is connected to the cutting oxygen passage 445 of the tip 400.
이때, 팁(400)은 내측팁(440)의 상단에 헤드프레임(300)과의 결합을 위한 내측팁 플랜지부(440a)가 형성되고, 내측팁 플랜지부(440a)에는 헤드프레임(300)의 믹싱공간부(351)와 팁(400)의 혼합가스통로(433)를 연결하는 연결구멍(440b)이 형성되어 있다.At this time, the tip 400 has an inner tip flange portion 440a for coupling with the head frame 300 at the upper end of the inner tip 440, the inner tip flange portion 440a of the head frame 300 A connection hole 440b connecting the mixing space 351 and the mixed gas passage 433 of the tip 400 is formed.
따라서 예열산소와 연료가스는 헤드프레임(300)의 믹싱공간부(351)에서 혼합되고, 믹싱공간부(351)에서 혼합된 혼합가스는 내측팁(440)의 연결구멍(440b)을 통해 외측팁(430)과 내측팁(440) 사이의 혼합가스통로(433)로 유입되어 팁(400)의 선단부로 토출되며, 절단산소는 헤드프레임(300)의 절단산소유로(313)를 통해 내측팁(440) 중앙에 형성된 절단산소통로(445)로 유입되어 팁(400)의 선단부로 토출된다.Therefore, the preheated oxygen and fuel gas are mixed in the mixing space 351 of the head frame 300, and the mixed gas mixed in the mixing space 351 is the outer tip through the connection hole 440b of the inner tip 440. 430 is introduced into the mixed gas passage 433 between the inner tip 440 and is discharged to the tip of the tip 400, the cutting oxygen is the inner tip through the cutting oxygen flow path 313 of the head frame 300 440 is introduced into the cutting oxygen passage 445 formed in the center and is discharged to the tip of the tip 400.
이에 따라, 혼합가스통로(433)의 선단부로 분사되는 혼합가스에 착화가 되어 피가공재(도시되지 않음)를 충분히 가열한 후 절단산소통로(445)의 선단부를 통하여 절단산소가 분사되면 피가공재가 산화되어 절단이 행해질 수 있다. Accordingly, the workpiece is ignited by the mixed gas injected to the tip of the mixed gas passage 433, and the workpiece is sufficiently heated, and when the cutting oxygen is injected through the tip of the cut oxygen passage 445, the workpiece is removed. Oxidation can be done to cleavage.
이러한 헤드 믹싱방식의 선행기술은, 연료가스와 예열산소의 혼합가스 믹싱부가 헤드프레임 내에 배치되어 있으므로 역화의 발생이 감소되고, 인젝팅부에는 연료가스보다 상대적으로 고압인 예열산소의 분사에 따라 연료가스의 흡입이 발생되는 인젝터 방식을 적용함으로써 연료가스가 안정적으로 공급되어 피가공재의 예열시간이 단축되는 장점이 있다.In the prior art of the head mixing method, since the mixed gas mixing portion of the fuel gas and the preheated oxygen is disposed in the head frame, the occurrence of backfire is reduced, and the fuel portion is injected into the injecting portion by the preheating of the preheated oxygen, which is relatively higher than the fuel gas. By applying the injector method in which the suction of the fuel gas is stably supplied, there is an advantage that the preheating time of the workpiece is shortened.
그러나 상기 선행기술에 따른 가스절단기는, 예열산소와 연료가스가 혼합되는 믹싱공간부(351) 및 연결구멍(440b)의 단면적 크기보다 혼합가스가 유입되는 혼합가스통로(433)의 단면적 크기가 8~10배 정도 크게 형성됨에 따라, 내측팁(440)의 연결구멍(440b)과 혼합가스통로(433)가 연결되는 부분에서 압력차가 발생하게 되어, 역화현상을 일으키게 되는 문제점이 상존하고 있다. However, the gas cutting machine according to the prior art has a cross sectional area size of the mixed gas passage 433 into which the mixed gas is introduced, rather than the cross sectional area of the mixing space 351 and the connection hole 440b where preheated oxygen and fuel gas are mixed. As it is formed to be about 10 times larger, a pressure difference occurs in a portion where the connection hole 440b of the inner tip 440 and the mixed gas passage 433 are connected, causing a problem of backfire.
이와 같이 혼합가스가 흐르는 통로 상에서 압력차에 의한 압력변화가 발생하는 경우, 혼합가스의 분사가 원활하지 않아 착화시 안정적인 불꽃을 형성할 수 없게 되므로 예열 성능이 저하될 뿐만 아니라, 역화를 유발하는 주요 원인을 제공하는 문제가 있다. As such, when a pressure change occurs due to a pressure difference in a passage through which the mixed gas flows, the injection of the mixed gas is not smooth and a stable flame cannot be formed during ignition, thus preheating performance is deteriorated, and the main causes of backfire. There is a problem that provides a cause.
또한, 일반적인 가스절단기의 경우에도 인젝팅부에서 분사된 예열산소와 연료가스가 혼합된 이후 팁의 선단부까지 도달하는 동안에 압력 변화가 발생되어 역화가 발생되는 경우가 빈번하게 일어나게 된다. In addition, even in the case of a general gas cutting machine, a pressure change occurs while reaching the tip of the tip after the preheated oxygen and fuel gas injected from the injecting unit are mixed, and thus, a backfire occurs frequently.
한편, 도 4에는 가스절단기에 구비되는 헤드의 종래기술에 대한 제2예의 구성이 상세하게 도시되어 있고, 도 5에는 도 4표시의 헤드에서 팁(400)을 나타낸 분해 사시도가 도시되어 있는 것이며, 도 6에는 도 4표시에서 팁(400)의 선단부의 측면도가 도시되어 있는 것으로, 가스절단기의 기본적인 구성은 앞에서 설명한 기술내용과 동일 유사하다. On the other hand, Figure 4 shows the configuration of the second example of the prior art of the head provided in the gas cutter in detail, Figure 5 is an exploded perspective view showing the tip 400 in the head of Figure 4, FIG. 6 is a side view of the tip of the tip 400 in FIG. 4, and the basic configuration of the gas cutter is similar to the above description.
즉, 헤드프레임(300) 내에는 연료가스관(32), 예열산소관(33) 및 절단산소관(34)과 각각 연결되는 연료가스유로(311), 예열산소유로(312) 및 절단산소유로(313)가 형성된다. 따라서 연료가스관(32), 예열산소관(33) 및 절단산소관(34)으로부터 각각 유입된 연료가스, 예열산소 및 절단산소는 연료가스유로(311), 예열산소유로(312) 및 절단산소유로(313)를 통하여 각각 유동 된다. That is, in the head frame 300, the fuel gas channel 311, the preheated oxygen channel 312, and the cut oxygen channel are connected to the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34, respectively. 313 is formed. Therefore, the fuel gas, preheated oxygen, and cut oxygen introduced from the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 are respectively a fuel gas flow path 311, a preheated oxygen flow path 312, and a cut oxygen flow path. Each flows through 313.
또한, 체결부재(500)와 헤드프레임(300)은 체결부재(500)의 암나사부(501)와 헤드프레임(300)의 숫나사부(301)를 체결하는 것에 의해 팁(400)의 후단부를 헤드프레임(300)의 선단부에 형성한 안착홈(302)(도 5참조)에 안착시켜 고정할 수 있도록 되어 있다. In addition, the fastening member 500 and the head frame 300 are the rear end of the tip 400 by fastening the female screw portion 501 of the fastening member 500 and the male screw portion 301 of the head frame 300. The mounting groove 302 (see FIG. 5) formed at the tip of the frame 300 can be mounted and fixed.
이와 같이, 팁(400)이 체결부재(500)에 의해 헤드프레임(300)에 결합되었을 때 삽입공(502)으로는 팁(400)이 관통하여 체결부재(500)의 선단부 방향으로 돌출된다.As such, when the tip 400 is coupled to the head frame 300 by the fastening member 500, the tip 400 penetrates into the insertion hole 502 and protrudes toward the front end of the fastening member 500.
한편, 도 4 및 도 5에는 연료가스가 아세틸렌인 경우 사용되는 팁(400)을 나타낸 것으로써, 아세틸렌 전용의 팁(400)은, 외측팁(430) 및 내측팁(440)으로 이루어진다. 상기 내측팁(440)은 외측팁(430) 내에 형성된 공간에 배치되어, 도시된 바와 같이 팁(400)의 내부는 절단산소통로(445) 및 혼합가스통로(433)가 형성된 이중관 형상을 갖는다. 절단산소통로(445)의 선단부에는 연결관(450)이 끼워져 고정되어 있고, 연결관(450)의 끝단에 절단산소분사구(446)를 형성한다. On the other hand, Figure 4 and Figure 5 shows the tip 400 used when the fuel gas is acetylene, acetylene-only tip 400 is composed of an outer tip 430 and the inner tip 440. The inner tip 440 is disposed in the space formed in the outer tip 430, the inside of the tip 400 has a double tube shape formed with a cutting oxygen passage 445 and the mixed gas passage 433. A connecting pipe 450 is fitted and fixed to the distal end portion of the cut oxygen passage 445, and a cut oxygen injection port 446 is formed at the end of the connecting pipe 450.
내측팁(440)의 선단부측 외주면에는 방사상으로 배치된 복수의 슬릿(444)이 형성되어 외측팁(430)과 내측팁(440) 사이에 혼합가스가 흐르도록 되어 있고, 외측팁(430)의 선단부는 내측팁(440)의 선단부보다 더 길게 형성되어 통공(433a)이 형성되고, 이 통공(433a)에 연결관(450)이 끼워져 고정되며, 외측팁(430)의 선단부에 절단산소분사구(446)를 중심으로 하여 복수개의 혼합가스분사구(435)가 원주방향으로 형성되고, 혼합가스분사구(435)의 후단부는 슬릿(444)을 통해 혼합가스통로(433)와 연통된다.A plurality of slits 444 disposed radially are formed on the outer circumferential surface of the tip side of the inner tip 440 such that a mixed gas flows between the outer tip 430 and the inner tip 440, and the outer tip 430 The tip portion is formed longer than the tip portion of the inner tip 440, the through hole 433a is formed, the connecting pipe 450 is fitted into the through hole 433a is fixed, the cutting oxygen injection port ( A plurality of mixed gas ejection openings 435 are formed in the circumferential direction around the center 446, and the rear end of the mixed gas ejection opening 435 communicates with the mixed gas passage 433 through the slit 444.
따라서 절단산소유로(313)에서 팁(400)의 후단면 중심부로 절단산소가 공급되면, 절단산소는 절단산소통로(445)와 연결관(450)을 거쳐 절단산소분사구(446)로 분사되고, 연료가스유로(311)와 예열산소유로(312)에서 공급되는 연료가스와 예열산소는 헤드프레임(300) 내에서 혼합되고, 이 혼합가스는 혼합가스통로(433)로 유입된 후, 슬릿(444)을 통해 혼합가스분사구(435)로 분사된다. 화구(449)는 절단산소분사구(446) 및 혼합가스분사구(435)에 의해 형성된다.Therefore, when cutting oxygen is supplied from the cutting oxygen flow passage 313 to the center of the rear end surface of the tip 400, the cutting oxygen is injected into the cutting oxygen injection port 446 through the cutting oxygen passage 445 and the connection pipe 450. The fuel gas and the preheated oxygen supplied from the fuel gas passage 311 and the preheated oxygen passage 312 are mixed in the head frame 300, and the mixed gas flows into the mixed gas passage 433, and then the slit 444. It is injected into the mixed gas injection port 435 through the). The crater 449 is formed by the cutting oxygen injection sphere 446 and the mixed gas injection sphere 435.
앞에서 설명한 바와 같이, 절단산소분사구(446)는 내측팁(440)의 중심부에 배치되고, 혼합가스분사구(435)는 절단산소분사구(446)의 주변에 원주방향으로 복수개 배치된다. 여기서, 혼합가스분사구(435)로 분사되는 혼합가스에 착화가 되어 피가공재를 충분히 가열한 후 절단산소분사구(446)를 통하여 절단산소가 분사되면 피가공재가 산화되어 피가공재의 절단이 행해질 수 있다.As described above, the cutting oxygen injection sphere 446 is disposed at the center of the inner tip 440, the plurality of mixed gas injection sphere 435 is disposed in the circumferential direction around the cutting oxygen injection sphere 446. Here, when the mixed gas injected into the mixed gas injection port 435 is ignited and the workpiece is sufficiently heated, and the cutting oxygen is injected through the cutting oxygen injection port 446, the workpiece may be oxidized to cut the workpiece. .
참고로, 화구(449)가 형성된 팁(400)은 절단작업 중 많은 열이 가해지는 동시에 비산되는 금속산화물 등의 이물질이 부착될 가능성이 있기 때문에, 헤드프레임(300)에 비하여 수명이 짧을 수 있다. 또한 절단할 피가공재의 물성에 따라 절단작업에 필요한 화력이 상이할 수 있다. 따라서 팁(400)은 헤드프레임(300)으로부터 분리 및 결합하여 필요에 따라 교체 사용된다.For reference, the tip 400 on which the crater 449 is formed may have a shorter life than the head frame 300 because foreign matters such as metal oxides scattered at the same time may be attached during the cutting operation. . In addition, the fire power required for the cutting operation may be different depending on the physical properties of the workpiece to be cut. Therefore, the tip 400 is separated from the headframe 300 and combined to be used as needed.
그런데, 종래의 팁(400)은 외측팁(430)의 선단부에 절단산소분사구(446)를 중심으로 하여 복수개의 혼합가스분사구(435)가 원주방향으로 배치된 것으로, 혼합가스분사구(435)에 작은 이물질이 유입되어 막히게 되면, 이물질을 제거하기가 매우 어려운 문제가 있고, 복수개의 혼합가스분사구(435)를 통해 분출되는 혼합가스에 의해 불꽃이 형성되는 것이므로, 혼합가스분사구(435)가 형성된 부분과 형성되지 않은 부분에 의해 절단산소분사구(446)를 중심으로 하는 원주방향으로 균일한 불꽃과 압력을 유지하지 못하여 예열성능을 저하시키는 단점이 있다.However, in the conventional tip 400, a plurality of mixed gas injection ports 435 are disposed in the circumferential direction around the cutting oxygen injection port 446 at the front end of the outer tip 430. If a small foreign material is blocked by the inflow, there is a problem that is very difficult to remove the foreign matter, since the spark is formed by the mixed gas ejected through the plurality of mixed gas injection port 435, the portion where the mixed gas injection port 435 is formed Due to the non-formed portion, it is not possible to maintain a uniform flame and pressure in the circumferential direction centering the cut oxygen injection sphere 446, thereby degrading preheating performance.
또한, 종래의 팁(400)은 내측팁(440)의 절단산소통로(445)와 외측팁(430)의 절단산소분사구(446)를 연결관(450)으로 연결하도록 구성된 것이므로, 부품수가 증가되어 조립작업이 번거로운 단점이 있고, 연결관(450)을 조립하는 과정에서 발생하는 오차에 의해 절단산소분사구(446)의 중심과 혼합가스분사구(435)의 중심이 일치하지 않는 편차가 크게 되어 절단성능이 저하되며, 절단작업시 고열에 의해 연결관(450)이 이탈하는 일이 종종 발생하여 재조립해야 하는 번거로운 문제가 있다. In addition, since the tip 400 is configured to connect the cutting oxygen passage 445 of the inner tip 440 and the cutting oxygen injection port 446 of the outer tip 430 to the connecting pipe 450, the number of parts is increased. There is a disadvantage in that the assembling work is cumbersome, and the deviation of the center of the cutting oxygen injection sphere 446 and the center of the mixed gas injection sphere 435 is increased by the error generated during the assembly of the connecting pipe 450, the cutting performance This deterioration, there is a cumbersome problem that often occurs when the connection pipe 450 is separated by high heat during the cutting operation.
본 발명은 상술한 바와 같은 종래기술의 문제를 해결하기 위한 것으로서, 본 발명의 목적은, 혼합가스 통로 상에서 압력차에 의한 압력변화가 발생하는 것을 최소화하는 것에 의해, 혼합가스 분사를 원활하게 하여 안정적인 불꽃을 형성함으로써 예열 성능을 유지할 수 있고, 헤드 내에서의 혼합가스 압력차에 의한 역화 발생을 최대한 억제할 수 있는 가스절단기를 제공하는데 있다.The present invention is to solve the problems of the prior art as described above, the object of the present invention, by minimizing the occurrence of the pressure change due to the pressure difference on the mixed gas passage, it is possible to smooth the mixed gas injection and stable By forming a flame, it is possible to maintain a preheating performance, and to provide a gas cutting machine capable of maximally suppressing the occurrence of backfire due to the mixed gas pressure difference in the head.
본 발명의 다른 목적은, 헤드를 구성하는 헤드프레임과 팁을 결합함에 있어, 헤드프레임에 구비된 인젝팅유로와 팁에 구비된 혼합가스통로가 서로 연통되도록 결합하는 작업이 비숙련자에 의해서도 매우 신속하고 편리하게 이루어짐과 동시에, 인젝팅부의 인젝팅유로를 효율적으로 구성하여 예열산소와 연료가스의 층류이동이 이루어지도록 하고, 예열산소와 연료가스가 혼합된 이후 혼합가스통로 내에서의 압력차를 최소화하여 역화를 방지할 수 있으며, 역화가 발생되더라도 화염이 헤드까지 도달되지 않고, 혼합가스의 혼합률이 향상되어 열효율이 증가됨은 물론 헤드의 가열이 최소화되어 수명을 연장시킬 수 있는 가스절단기를 제공하는데 있다. Another object of the present invention, in coupling the head frame and the tip constituting the head, the operation of combining the injecting flow path provided in the head frame and the mixed gas passage provided in the tip to communicate with each other very quickly even by the unskilled person In addition, the injecting flow path of the injecting part can be efficiently and conveniently configured to perform laminar flow of preheated oxygen and fuel gas, and minimize the pressure difference in the mixed gas passage after the preheated oxygen and fuel gas are mixed. It is possible to prevent backfire, and even if backfire occurs, the flame does not reach the head, and the mixing rate of the mixed gas is improved to increase the thermal efficiency and to minimize the heating of the head. have.
본 발명의 또 다른 목적은, 장시간 사용하여도 헤드프레임에 대하여 팁이 유동하는 것을 최대한 방지함으로써 상호 연통된 인젝팅유로와 혼합가스통로가 서로 어긋나는 것을 방지할 수 있고, 헤드프레임과 팁의 접촉면을 통해 혼합가스통로와 절단산소통로에 흐르는 혼합가스와 절단산소가 서로 혼합되는 것을 방지할 수 있는 가스절단기를 제공하는데 있다.Still another object of the present invention is to prevent the tip flows with respect to the head frame even when used for a long time to prevent the injecting flow passages and the mixed gas passages which are in communication with each other, and to prevent the contact surface between the head frame and the tip. The present invention provides a gas cutting machine capable of preventing the mixed gas flowing through the mixed gas passage and the cut oxygen passage from being mixed with the cut oxygen.
본 발명의 또 다른 목적은, 혼합가스분사구에 작은 이물질이 유입되어 막히는 경우에도 이물질 제거작업을 매우 편리하고 신속하게 할 수 있고, 혼합가스분사구를 원형으로 형성하여 중앙의 절단산소분사구 둘레에 형성되는 불꽃과 압력을 균일하게 형성함으로써 예열성능을 향상시킬 수 있는 가스절단기를 제공하는데 있다.Another object of the present invention, even when a small foreign material is introduced into the mixed gas injection port is clogged, it is very convenient and quick to remove the foreign matter, and the mixed gas injection port is formed in a circular shape is formed around the central cut oxygen injection port It is to provide a gas cutting machine that can improve the preheating performance by forming a flame and pressure uniformly.
본 발명의 또 다른 목적은, 연료가스가 아세틸렌인 경우에도 이에 적합한 팁의 구조를 제공하여 아세틸렌 연소가스의 역화를 방지할 수 있는 가스절단기를 제공하는데 있다. Still another object of the present invention is to provide a gas cutting machine capable of preventing backfire of acetylene combustion gas by providing a structure of a tip suitable for this even when the fuel gas is acetylene.
상기 목적들을 좀 더 자세히 설명하면, 팁의 선단부(화구)가 막혀 혼합가스통로의 압력이 변화할 경우 압력차에 의한 혼합가스의 흐름에 변동이 발생하고, 팁 선단부의 불꽃이 압력변화가 있는 쪽으로 이동하는 과정에서 혼합가스에 역화가 발생한다. 역화를 최대한 줄이기 위해서는 예열산소와 연료가스가 혼합되어 팁의 선단부까지 이동하는 동안 압력변화를 최대한 줄여주는 것이 역화를 줄이는 최선의 방법중의 하나이다.To explain the above objects in more detail, if the tip end (crater) of the tip is clogged and the pressure in the mixed gas passage is changed, the flow of the mixed gas occurs due to the pressure difference, and the flame at the tip end has a change in pressure. Backfire occurs in the mixed gas during the movement. To reduce backfire as much as possible, one of the best ways to reduce backfire is to reduce the pressure change as much as possible while preheating oxygen and fuel gas are mixed to the tip end.
가스절단기의 구조상 예열산소와 연료가스는 일정 구간까지 관을 따라 공급되고 공급된 예열산소와 연료가스가 믹싱되는 위치에 따라 관로 등 손잡이부에서 믹싱되는 토치믹싱방식, 헤드에서 믹싱되는 헤드믹싱방식, 팁에서 믹싱되는 팁믹싱방식으로 크게 나눌 수 있다. The preheating oxygen and fuel gas are supplied along the pipe to a certain section in the structure of the gas cutting machine, and the torch mixing method that is mixed in the handle part such as the pipeline according to the position where the preheated oxygen and fuel gas are mixed, the head mixing method that is mixed in the head, It can be divided into the tip mixing method that is mixed at the tip.
본 발명은 예열산소 및 연료가스가 혼합된 가스의 이동 통로에서 구조상 압력 변화를 최소로 하여 역화가 일어나는 현상을 예방하는 데 가장 큰 목적이 있다. The present invention has the greatest object to prevent the phenomenon of backfire by minimizing the structural pressure change in the movement passage of the preheated oxygen and fuel gas mixed gas.
그 목적을 달성하기 위하여, 첫째 예열산소와 연료가스가 믹싱되기 전까지의 인젝팅 구간에서는 예열산소의 분사속도를 높임으로써 예열산소와 연료가스 간에 층류를 이루어 이동하도록 하여야 한다. 인젝팅 구간에서 예열산소와 연료가스가 층류를 유지하지 못하고 혼합되면 인젝팅 부분까지 역화되는 경우가 있을 수 있으므로 인젝팅 구간에서는 예열산소와 연료가스 간에 층류를 유지하는 것이 중요하다. 일반적으로, 불꽃이 역화하는 경우는 예열산소와 연소가스가 혼합되어 있는 경우이고, 각각 별도로 층류를 이루어 분사되는 경우는 그 부분까지 역화가 일어나는 현상을 최소화할 수 있다.In order to achieve the object, first, in the injecting section until the preheating oxygen and fuel gas are mixed, the injection speed of the preheating oxygen should be increased to make laminar flow between the preheating oxygen and the fuel gas. In the injecting section, it is important to maintain the laminar flow between the preheated oxygen and the fuel gas in the injecting section, because if the preheated oxygen and the fuel gas do not maintain the laminar flow, the mixture may backfire to the injecting section. In general, when the flame is backfired, the preheated oxygen and the combustion gas are mixed, and when the laminar flow is injected separately, it is possible to minimize the phenomenon that backfire occurs up to the portion.
둘째 인젝팅 구간에서 예열산소와 연료가스가 층류를 이루어 인젝팅되면 그 이후에 팁에 구비된 혼합실에서 예열산소와 연료가스가 혼합되고, 혼합된 가스가 팁의 선단부(화구)까지 분사되는 과정까지 압력의 변화를 최소화하는데 그 목적이 있다. Second, when the preheated oxygen and fuel gas is injected in the laminar flow in the injecting section, after the preheated oxygen and fuel gas is mixed in the mixing chamber provided at the tip, the mixed gas is injected to the tip (crater) of the tip The aim is to minimize the change in pressure.
셋째 인젝팅 구간에서 예열산소의 분사속도를 높여 예열산소와 연료가스 간에 층류를 만드는 동시에 분사되는 연료가스량도 늘려 화력을 높임으로써 가스절단기의 효율을 높이는데 그 목적이 있다. Third, the injection speed of preheated oxygen is increased in the injection section to create laminar flow between preheated oxygen and fuel gas, and the amount of fuel gas injected is also increased to increase the thermal power, thereby improving the efficiency of the gas cutting machine.
넷째 인젝팅 구간에서 유층을 이루어 분사되는 산소와 가스가 혼합실까지 도달하는 통로에 기밀을 유지하여 압력 변화를 최소화 하는데 그 목적이 있다.Fourth, the purpose is to minimize the pressure change by maintaining the airtight in the passage that the oxygen and gas injected to form the oil layer in the injection section to the mixing chamber.
상기 목적을 달성하기 위한 본 발명은, 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, 상기 헤드는, 연료가스유로와 예열산소유로 및 절단산소유로를 구비하고, 상기 연료가스유로를 통해 유입되는 연료가스와 예열산소유로를 통해 유입되는 예열산소가 혼합되는 믹싱공간부를 구비한 헤드프레임; 외측팁과 내측팁으로 이루어져 상기 헤드프레임의 믹싱공간부와 연결되어 혼합가스가 유입되는 혼합가스통로와 상기 헤드프레임의 절단산소유로와 연결되어 절단산소가 유입되는 절단산소통로를 구비한 팁; 및 상기 헤드프레임과 팁을 결합하기 위한 체결부재를 포함하며, 상기 헤드프레임의 믹싱공간부는 절단산소유로가 중심에 위치하는 원통형으로 형성되고, 상기 내측팁은 관형상으로 형성되어 그 내부가 상기 절단산소통로가 되며, 내측팁의 상단을 헤드프레임의 절단산소유로에 결합하는 것에 의해 상기 내측팁의 절단산소통로와 헤드프레임의 절단산소유로가 연결되고, 상기 믹싱공간부는 믹싱공간부의 안둘레면과 내측팁의 바깥둘레면 사이의 공간에 의해 형성되는 것에 특징이 있다. The present invention for achieving the above object is a gas cutting machine having a valve bundle and a head and the nozzle bundle is bound to the gas flow oxygen and fuel gas respectively, the head is a fuel gas flow path and preheated oxygen A head frame including a flow path and a cutting oxygen flow passage, and a mixing space portion in which fuel gas flowing through the fuel gas flow passage and preheating oxygen flowing through the preheating oxygen flow passage are mixed; A tip having an outer tip and an inner tip connected to the mixing space of the head frame and having a mixed gas passage through which mixed gas is introduced and a cutting oxygen passage connected with a cutting oxygen flow path of the head frame to introduce cutting oxygen; And a fastening member for coupling the head frame and the tip, wherein the mixing space portion of the head frame is formed in a cylindrical shape in which a cutting oxygen flow path is located at the center, and the inner tip is formed in a tubular shape so that the inside of the head frame is cut. It becomes an oxygen passage, by connecting the upper end of the inner tip to the cutting oxygen flow path of the head frame is connected to the cutting oxygen flow path of the inner tip and the cutting oxygen flow path of the head frame, the mixing space portion and the inner circumference of the mixing space portion It is characterized by being formed by the space between the outer circumferential surface of the inner tip.
또한 본 발명은, 상기 헤드프레임의 믹싱공간부와 상기 팁의 혼합가스통로가 연결되는 부분의 단면적 크기가 동일 또는 단면적 크기의 차이가 최소화되도록 형성한 것에 특징이 있다. In another aspect, the present invention is characterized in that the cross-sectional area size of the portion where the mixing space of the head frame and the mixed gas passage of the tip is connected to the same or cross-sectional area size is minimized.
또한 본 발명은, 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, 상기 헤드는, 연료가스유로와 예열산소유로 및 절단산소유로를 구비하고, 상기 연료가스유로를 통해 유입되는 연료가스와 예열산소유로를 통해 유입되는 예열산소를 공급하기 위한 인젝팅유로를 구비한 헤드프레임; 외측팁과 내측팁으로 이루어져 상기 헤드프레임으로부터의 혼합가스가 유입되는 혼합가스통로와 상기 헤드프레임의 절단산소유로와 연결되어 절단산소가 유입되는 절단산소통로를 구비한 팁; 및 상기 헤드프레임과 팁을 결합하기 위한 체결부재를 포함하며, 상기 내측팁은 관형상으로 형성되어 절단산소통로를 가짐과 동시에 내측팁의 상단이 헤드프레임의 절단산소유로에 결합되어 절단산소통로와 절단산소유로가 연결되고, 상기 헤드프레임에 형성된 인젝팅유로가 외측팁의 혼합가스통로에 연결되도록 구성한 것에 특징이 있다. The present invention also provides a gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle, wherein the head comprises a fuel gas flow passage, a preheating oxygen flow passage, and a cutting oxygen flow passage. A head frame having an injection passage for supplying fuel gas introduced through the fuel gas passage and preheated oxygen introduced through the preheating oxygen passage; A tip having a mixed gas passage through which the mixed gas from the head frame flows and a cutting oxygen passage through which the cutting oxygen flows in connection with the cutting oxygen flow path of the head frame; And a fastening member for coupling the head frame and the tip, wherein the inner tip is formed in a tubular shape to have a cutting oxygen passage and an upper end of the inner tip is coupled to the cutting oxygen flow passage of the head frame. The cutting oxygen flow passage is connected, and the injection flow passage formed in the head frame is characterized in that it is configured to be connected to the mixed gas passage of the outer tip.
또한 본 발명은, 상기 팁을 구성하는 내측팁과 헤드프레임의 결합은, 상호 나사결합 또는 끼워 맞춤에 의해 이루어진 것에 특징이 있다. In addition, the present invention is characterized in that the coupling between the inner tip and the head frame constituting the tip is made by mutual screwing or fitting.
또한 본 발명은, 상기 팁의 내측팁과 헤드프레임의 결합은, 상기 내측팁의 상단을 헤드프레임의 저면에 접하여 밀착시키고, 내측팁의 상단으로부터 일정거리 떨어진 부분에는 헤드프레임의 안둘레면에 접하여 지지되는 플랜지부를 형성하여 이루어지며, 상기 플랜지부에는 믹싱공간부와 혼합가스통로를 연통시키는 관통구멍을 원주방향으로 복수개 형성한 것에 특징이 있다. In addition, the present invention, the inner tip of the tip and the coupling of the head frame, the upper end of the inner tip in close contact with the bottom of the head frame, a portion away from the top of the inner tip in contact with the inner circumference of the head frame It is formed by forming a flange portion, the flange portion is characterized in that a plurality of through holes in the circumferential direction for communicating the mixing space portion and the mixed gas passage.
또한 본 발명은, 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, 상기 헤드는, 연료가스유로와 예열산소유로 및 절단산소유로를 구비하고, 상기 연료가스유로를 통해 유입되는 연료가스와 예열산소유로를 통해 유입되는 예열산소가 혼합되는 믹싱공간부를 구비한 헤드프레임; 외측팁과 내측팁으로 이루어져 상기 헤드프레임의 믹싱공간부와 연결되어 혼합가스가 유입되는 혼합가스통로와 상기 헤드프레임의 절단산소유로와 연결되어 절단산소가 유입되는 절단산소통로를 구비한 팁; 및 상기 헤드프레임과 팁을 결합하기 위한 체결부재를 포함하며, 상기 헤드프레임의 믹싱공간부와 상기 팁의 혼합가스통로가 연결되는 부분의 단면적 크기가 동일 또는 단면적 크기의 차이가 최소화되도록 형성한 것에 특징이 있다. The present invention also provides a gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle, wherein the head comprises a fuel gas flow passage, a preheating oxygen flow passage, and a cutting oxygen flow passage. And a head frame having a mixing space portion in which fuel gas introduced through the fuel gas flow path and preheated oxygen introduced through the preheating oxygen flow path are mixed. A tip having an outer tip and an inner tip connected to the mixing space of the head frame and having a mixed gas passage through which mixed gas is introduced and a cutting oxygen passage connected with a cutting oxygen flow path of the head frame to introduce cutting oxygen; And a fastening member for coupling the head frame and the tip, wherein the cross-sectional area size of the portion where the mixing space of the head frame and the mixed gas passage of the tip are connected is the same or is formed to minimize the difference in the cross-sectional area size. There is a characteristic.
또한 본 발명은, 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, 상기 헤드는, 연료가스유로와 예열산소유로 및 절단산소유로를 구비하고, 상기 연료가스유로와 예열산소유로를 통해 유입되는 연료가스와 예열산소를 인젝팅유로를 통해 층류 유동시키기 위한 인젝팅부를 구비한 헤드프레임; 외측팁과 내측팁으로 이루어지고, 상기 외측팁과 내측팁 사이의 공간에 의해 형성되어 상기 헤드프레임의 인젝팅유로와 연결되는 혼합가스통로와, 상기 내측팁의 중앙에 형성되어 상기 헤드프레임의 절단산소유로와 연결되는 절단산소통로를 구비한 팁; 및 상기 헤드프레임과 팁을 결합하기 위한 체결부재를 포함하며, 상기 팁의 외측팁 후단부에는 삽입홈을 형성하고, 내측팁 후단부에는 상기 삽입홈에 끼워지는 삽입돌기를 형성하여 상기 외측팁에 대하여 내측팁이 일정한 위치에 조립되도록 하고, 상기 내측팁의 삽입돌기를 제외한 외측팁과 내측팁 사이의 공간에 의해, 상기 헤드프레임의 인젝팅유로와 상기 팁의 혼합가스통로가 연결되도록 함과 동시에 상기 인젝팅유로에서 층류 유동하여 유입된 예열산소와 연료가스가 혼합되는 혼합실이 형성되도록 한 것에 특징이 있다. The present invention also provides a gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle, wherein the head comprises a fuel gas flow passage, a preheating oxygen flow passage, and a cutting oxygen flow passage. A head frame having an injecting part for laminar flow of fuel gas and preheated oxygen introduced through the fuel gas flow path and the preheated oxygen flow path through the injection flow path; A mixed gas passage formed of an outer tip and an inner tip and formed by a space between the outer tip and the inner tip and connected to the injection passage of the head frame, and formed at the center of the inner tip to cut the head frame. A tip having a cut oxygen passage connected to the oxygen passage; And a fastening member for coupling the head frame and the tip, and having an insertion groove formed at the rear end of the tip, and having an insertion protrusion fitted at the insertion groove at the rear end of the tip. The inner tip is assembled at a constant position, and the injecting flow path of the head frame and the mixed gas passage of the tip are connected by the space between the outer tip and the inner tip except the insertion protrusion of the inner tip. Characterized in that the mixing chamber is formed to mix the preheated oxygen and fuel gas introduced by the laminar flow in the injecting flow path.
또한 본 발명은, 상기 헤드프레임과 내측팁이 접하여 절단산소유로와 절단산소통로가 연결되는 부위에, 내측팁에는 경사접촉면을 형성하고 헤드프레임에는 상기 경사접촉면이 밀착되는 경사접촉홈을 형성한 것에 특징이 있다. In addition, the present invention, the head frame and the inner tip is in contact with the cutting oxygen flow path and the cutting oxygen passage is connected to the inclined contact surface is formed in the inner tip and the inclined contact groove is formed in the head frame in close contact with the inclined contact groove There is a characteristic.
또한 본 발명은, 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, 상기 헤드는 연료가스유로와 예열산소유로, 절단산소유로를 각각 구비하고, 상기 연료가스유로를 통해 유입되는 연료가스와 예열산소유로를 통해 유입되는 예열산소를 유통시키기 위한 인젝터 및 인젝팅유로를 구비하며, 상기 인젝팅유로는 평탄하게 이루어진 바닥면까지 형성됨과 동시에 이 바닥면에 절단산소유로와 연이어지는 요홈이 형성된 헤드프레임을 포함하는 것에 특징이 있다. In another aspect, the present invention, the gas cutter having a valve bundle for flowing the oxygen and fuel gas in the gas state and the nozzle bundle and the head bound to the valve bundle, the head is a fuel gas flow path and preheated oxygen flow path, cutting oxygen flow path And an injector and an injecting passage for circulating the preheated oxygen introduced through the fuel gas and the preheating oxygen passage, respectively, and the injecting passage is formed up to a flat bottom surface. At the same time, the bottom surface is characterized in that it comprises a head frame formed with a groove connected to the cutting oxygen flow passage.
또한 본 발명은, 상기 헤드프레임의 바닥면에 형성된 요홈에는 절단산소통로를 갖는 내측팁의 상부 끝단이 끼워져 연결되고, 상기 내측팁의 둘레에 혼합가스통로를 갖는 외측팁의 상단부가 헤드프레임의 바닥면에 일치하도록 밀착되어 체결부재에 의해 결속되는 것에 특징이 있다. In another aspect, the present invention, the upper end of the inner tip having a cutting oxygen passage is connected to the groove formed on the bottom surface of the head frame, the upper end of the outer tip having a mixed gas passage around the inner tip bottom of the head frame It is characterized in that the close contact with the surface is bound by the fastening member.
또한 본 발명은, 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, 상기 헤드는, 노즐뭉치를 구성하는 예열산소관 및 연료가스관에 인젝터가 장착되고, 이 인젝터로부터 유동하여 생성된 혼합가스를 공급하기 위한 혼합가스관이 헤드프레임에 결속되며, 이 헤드프레임에는 절단산소유로 및 혼합가스유로가 형성되어 팁의 절단산소통로와 혼합가스통로에 각각 연결되도록 구성하고, 상기 노즐뭉치의 혼합가스관의 단면적이 헤드프레임에 형성된 혼합가스유로의 단면적과 동일 또는 단면적 크기의 차이가 최소화되도록 형성한 것에 특징이 있다. In addition, the present invention is a gas cutting machine having a valve bundle and a nozzle bundle and the head bound to the gas flow oxygen and fuel gas, respectively, the head is preheated oxygen pipe and fuel gas pipe constituting the nozzle bundle The injector is mounted, and a mixed gas pipe for supplying the mixed gas generated by flowing from the injector is bound to the head frame, and a cutting oxygen flow path and a mixed gas flow path are formed in the head frame so that the cutting oxygen flow path and the mixed gas flow path of the tip are formed. It is configured to be connected to each of the furnace, characterized in that the cross-sectional area of the mixed gas pipe of the nozzle bundle is formed to be the same as the cross-sectional area of the mixed gas flow path formed in the head frame or the difference in the size of the cross-sectional area is minimized.
또한 본 발명은, 상기 헤드프레임의 혼합가스유로와 팁에 형성된 혼합가스통로의 접속부위에 대한 단면적이 동일 또는 단면적 크기의 차이가 최소화되도록 형성한 것에 특징이 있다. In another aspect, the present invention is characterized in that the cross-sectional area for the connection portion of the mixed gas passage of the head frame and the mixed gas passage formed in the tip is the same or the difference in size of the cross-sectional area is minimized.
또한 본 발명은, 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, 밸브뭉치에는 절단산소 및 예열산소를 포함한 연료가스가 각각 유동되도록 하는 유로를 가지며, 상기 노즐뭉치에는 선단부에 화구가 형성된 팁 및 팁이 결합되는 헤드프레임을 포함하며, 상기 헤드프레임의 내부에는 상기 밸브뭉치로부터 유입된 상기 절단산소가 상기 팁으로 유동되는 절단산소유로와, 상기 밸브뭉치로부터 유입된 상기 예열산소및 상기 연료가스가 상기 팁으로 유동되는 인젝팅유로와, 상기 인젝팅유로 유입되는 상기 예열산소의 유속을 증가시켜 상기 연료가스가 상기 인젝팅유로를 통하여 층류유동되도록 하는 인젝터가 각각 형성되고, 상기 팁의 후단부에는 상기 절단산소유로와 연결되는 절단산소유입공 및 상기 인젝팅유로와 연결되는 유입공이 각각 형성되고, 상기 팁 내부에는 상기 유입공으로부터 층류유동하며 유입된 상기 예열산소와 상기 연료가스가 와류를 형성하여 가연성의 혼합가스가 생성되도록 상기 유입공보다 넓은 단면적을 갖는 혼합실이 형성되며, 상기 헤드프레임의 인젝팅유로 또는 팁의 혼합가스유입공 중 어느 한쪽에 정렬관의 일단을 고정하고, 헤드프레임과 팁의 결합시 상기 정렬관의 노출 끝단을 다른 한쪽의 인젝팅유로 또는 혼합가스유입공에 끼워 맞춤하는 것에 의해 헤드프레임의 인젝팅유로와 팁의 혼합가스유입공의 중심을 일치시키도록 구성한 것에 특징이 있다. In addition, the present invention is a gas cutter having a valve bundle and a head and the nozzle bundle and the head bound to the gas flow oxygen and fuel gas, respectively, the valve bundle flows the fuel gas including the cutting oxygen and preheating oxygen, respectively The nozzle bundle includes a tip and a head frame having a crater formed at a tip end thereof, and the cutting oxygen flowing from the valve bundle flows into the tip. A flow path, an injection flow path through which the preheated oxygen and the fuel gas flow from the valve bundle flow into the tip, and a flow rate of the preheated oxygen flowed into the injection oil increase the flow rate of the injection gas. Injectors are formed to allow laminar flow through each other, and the rear end of the tip is connected to the cut oxygen flow path. The cutting oxygen inflow hole and the inflow hole connected to the injecting flow path are formed, respectively, and the preheated oxygen and the fuel gas introduced into the tip form vortices from the inflow hole to form a vortex to generate a flammable mixed gas. A mixing chamber having a larger cross-sectional area than that of the inlet hole is formed, and one end of the alignment tube is fixed to either the injecting flow path of the head frame or the mixed gas inlet hole of the tip, and the alignment when the head frame and the tip are combined. By fitting the exposed end of the tube to the injecting flow path or the mixed gas inlet hole on the other side, it is characterized in that it is configured to match the center of the injection gas inlet of the head frame and the mixed gas inlet hole of the tip.
또한 본 발명은, 상기 정렬관은 헤드프레임의 인젝팅유로에 고정되고, 상기 인젝팅유로의 내경과 정렬관의 내경이 동일하게 설정된 것에 특징이 있다. In addition, the present invention is characterized in that the alignment tube is fixed to the injection passage of the head frame, the inner diameter of the injection passage and the inner diameter of the alignment tube is set to be the same.
또한 본 발명은, 상기 정렬관에는 그 바깥둘레에 끼워지는 패킹을 구비하고, 상기 팁에는 상기 패킹이 삽입되는 패킹홈을 형성한 것에 특징이 있다. In addition, the present invention is characterized in that the alignment tube is provided with a packing fitted to the outer circumference, the tip is formed with a packing groove into which the packing is inserted.
또한 본 발명은, 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, 상기 헤드는, 중앙에 절단산소유로를 형성하고 상기 절단산소유로의 선단부에 절단산소를 분출하는 절단산소분사구를 가지는 내측팁과, 상기 내측팁의 바깥둘레에 끼워져 내측팁과의 사이에 혼합가스유로를 형성하고, 상기 혼합가스유로의 선단부에 혼합가스를 분출하는 혼합가스분사구를 형성하는 외측팁으로 이루어진 팁을 포함하며, 상기 혼합가스분사구를 형성하는 외측팁의 선단부에는 상기 혼합가스유로를 형성하도록 수평방향으로 관통되는 원형구멍을 형성하고, 이 원형구멍에 대응하는 상기 내측팁의 선단부에는 상기 절단산소분사구와 동일 중심으로 하여 상기 원형구멍보다 직경이 작은 원통형 삽입부를 형성하며, 이 원통형삽입부는 끝단에서 일정 길이 이격된 위치의 바깥둘레면에 원통형삽입부를 중심으로 하는 원주상에서 외측팁의 원형구멍에 내접하는 혼합가스유통구가 형성되어 있는 것에 특징이 있다. The present invention also provides a gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle, wherein the head forms a cutting oxygen flow path at the center and the cutting oxygen. A mixed gas flow path is formed between an inner tip having a cut oxygen injection port for ejecting cleaved oxygen at a distal end of the flow path, and inserted into an outer circumference of the inner tip, and a mixed gas flow path at the distal end of the mixed gas flow path. And a tip formed of an outer tip forming a mixed gas injection port, and a circular hole penetrating in a horizontal direction to form the mixed gas flow path at a distal end of the outer tip forming the mixed gas injection port, A circle having a diameter smaller than that of the circular hole at the leading end of the inner tip corresponding to the cutting oxygen injection port The cylindrical insert is formed, and the cylindrical insert is characterized in that a mixed gas flow port is formed on the outer circumferential surface of the position spaced apart from the end by a cylindrical gas inlet to the circular hole of the outer tip. .
또한 본 발명은, 상기 혼합가스유통구는 복수개의 돌출부 및 공간을 가짐과 동시에 다각형으로 형성되어 외측팁의 원형구멍에 내접하도록 구성한 것에 특징이 있다. In addition, the present invention is characterized in that the mixed gas flow port has a plurality of protrusions and spaces and is formed in a polygon and inscribed in a circular hole of the outer tip.
또한 본 발명은, 상기 혼합가스유통구는 외측팁의 원형구멍에 내접하는 돌기 및 이 돌기의 전 둘레에 형성된 홈으로 이루어진 것에 특징이 있다. In addition, the present invention is characterized in that the mixed gas flow port is made of a protrusion inscribed in a circular hole of the outer tip and a groove formed around the periphery of the protrusion.
또한 본 발명은, 상기 혼합가스유통구는 혼합가스유로 쪽의 끝단에 위치하고, 혼합가스분사구의 길이는 혼합가스분사구의 외경보다 길거나 동일하게 형성한 것에 특징이 있다. In addition, the present invention is characterized in that the mixed gas flow port is located at the end of the mixed gas flow path, and the length of the mixed gas injection port is longer than or equal to the outer diameter of the mixed gas injection port.
본 발명에 따른 가스절단기에 의하면, 인젝터로부터 분사되는 혼합가스가 일정 단면적을 갖는 헤드프레임내의 혼합가스유로를 통해 팁으로 유동되도록 구성하였기 때문에 혼합가스유로를 포함한 팁의 혼합가스통로 사이의 접속부분에서 발생하는 압력차를 최대한 줄일 수 있고, 이로써 헤드프레임 내에서의 압력 변화를 최소로 유지할 수 있다.According to the gas cutting machine according to the present invention, since the mixed gas injected from the injector is configured to flow to the tip through the mixed gas flow path in the head frame having a predetermined cross-sectional area, at the connection portion between the mixed gas flow paths of the tip including the mixed gas flow path. The pressure difference generated can be reduced as much as possible, thereby keeping the pressure change in the headframe to a minimum.
이에 따라, 혼합가스통로의 선단부로 혼합가스의 분사가 원활하게 이루어짐으로써 안정된 불꽃을 형성하여 예열성능을 유지할 수 있고, 혼합가스통로의 압력차에 의한 역화 현상을 최대한 방지할 수 있는 효과를 발휘하게 된다. As a result, the injection of the mixed gas to the front end of the mixed gas passage is performed smoothly to form a stable flame to maintain the preheating performance and to prevent the backfire phenomenon caused by the pressure difference in the mixed gas passage to the maximum. do.
본 발명에 따른 가스절단기에 의하면, 헤드프레임의 인젝팅유로와 팁의 혼합가스유입공 사이에 산소 및 가스가 유동되는 정렬관을 끼워 맞춤하여 고정시킴으로써, 헤드프레임과 팁의 결합시 혼합유로와 혼합가스유입공을 서로 일치시키는 작업이 비숙련자라도 매우 신속하고 편리하게 수행할 수 있고, 팁의 유동을 방지하여 인젝팅유로와 혼합가스유입공이 서로 어긋나는 것을 방지할 수 있어 가스의 공급을 원활하게 하고 기밀을 유지하여 역화를 방지하는 효과가 있다.According to the gas cutter according to the present invention, by fitting and fixing an alignment tube through which oxygen and gas flow between the injecting flow path of the head frame and the mixed gas inlet hole of the tip, the mixing with the mixing flow path when the head frame and the tip are combined Even inexperienced workers can match the gas inlet holes very quickly and conveniently, and prevent the flow of the tip to prevent the injecting flow path and the mixed gas inlet hole from shifting to each other. It has the effect of preventing backfire by maintaining confidentiality.
본 발명에 따른 가스절단기에 의하면, 외측팁의 원형구멍에 내측팁의 원통형 삽입부를 끼우게 되면, 원통형 삽입부에 형성된 혼합가스유통구가 원형구멍에 내접하는 것에 의해 자동적으로 외측팁의 원형구멍과 내측팁의 원통형 삽입부에 의해 형성되는 혼합가스분사구의 중심이 내측팁의 중앙에 형성된 절단산소분사구의 중심과 일치하게 된다.According to the gas cutting machine according to the present invention, when the cylindrical insertion portion of the inner tip is inserted into the circular hole of the outer tip, the mixed gas flow port formed in the cylindrical insertion portion is automatically inscribed in the circular hole and the circular hole of the outer tip. The center of the mixed gas injection port formed by the cylindrical insertion portion of the inner tip coincides with the center of the cut oxygen injection port formed in the center of the inner tip.
이에 따라, 혼합가스분사구의 단면이 원형으로 형성되므로 절단산소분사구를 중심으로 하여 원주방향으로 균일한 불꽃과 압력을 유지할 수 있어 예열성능을 향상시킬 수 있으며, 혼합가스분사구에 이물질이 끼는 경우에도 외측팁과 내측팁을 분해하는 간단한 작업에 의해 혼합가스분사구가 노출되므로 이물질 제거작업이 매우 편리하게 이루어지는 효과가 있다. Accordingly, since the cross section of the mixed gas injection sphere is formed in a circular shape, it is possible to maintain a uniform flame and pressure in the circumferential direction around the cutting oxygen injection sphere, thereby improving the preheating performance, even when foreign matter is caught in the mixed gas injection sphere. Mixing gas injection port is exposed by a simple operation of disassembling the tip and the inner tip has a very convenient effect of removing foreign substances.
본 발명에 따른 가스절단기에 의하면, 연료가스가 아세틸렌인 경우에도 이에 적합한 팁의 구조를 제공함으로써, 아세틸렌 연소가스의 역화를 방지하는 효과가 있다. According to the gas cutting machine according to the present invention, even when the fuel gas is acetylene, by providing a structure of a tip suitable for this, there is an effect of preventing backfire of acetylene combustion gas.
도 1은 가스절단기의 전체 구성을 나타낸 정면도이고, 1 is a front view showing the overall configuration of the gas cutter,
도 2는 가스절단기에 구비되는 밸브뭉치의 단면도이고, 2 is a cross-sectional view of the valve bundle provided in the gas cutting machine,
도 3은 가스절단기에 구비되는 헤드에 대한 종래기술의 제1예를 나타낸 단면도이고, 3 is a cross-sectional view showing a first example of the prior art for the head provided in the gas cutting machine,
도 4는 가스절단기에 구비되는 헤드에 대한 종래기술의 제2예를 나타낸 단면도이고, Figure 4 is a cross-sectional view showing a second example of the prior art for the head provided in the gas cutter,
도 5는 도 4표시의 헤드에서 팁을 나타낸 분해 사시도이고, 5 is an exploded perspective view illustrating a tip in the head of FIG. 4;
도 6은 도 4표시에서 팁의 선단부를 나타낸 측면도이고, FIG. 6 is a side view showing the tip of the tip in FIG. 4;
도 7은 본 발명의 제1실시예에 따른 가스절단기용 헤드를 나타낸 단면도이고, 7 is a cross-sectional view showing a head for a gas cutter according to a first embodiment of the present invention;
도 8은 도 7표시의 제1실시예에 따른 가스절단기용 헤드의 제1변형예를 나타낸 주요부 단면도이고, FIG. 8 is a sectional view of principal parts showing a first modification of the head of the gas cutter according to the first embodiment of FIG.
도 9는 도 7표시의 제1실시예에 따른 가스절단기용 헤드의 제2변형예를 나타낸 주요부 단면도이고, FIG. 9 is a sectional view of principal parts showing a second modification of the head of the gas cutter according to the first embodiment of FIG.
도 10은 도 7표시의 제1실시예에 따른 가스절단기용 헤드의 제3변형예를 나타낸 주요부 단면도이고, FIG. 10 is a sectional view of principal parts showing a third modification of the head of the gas cutter according to the first embodiment of FIG.
도 11은 도 10표시의 I-I선 단면도이고, 11 is a cross-sectional view taken along the line I-I of FIG. 10;
도 12는 도 7표시의 제1실시예에 따른 가스절단기용 헤드의 제4변형예를 나타낸 분해 단면도이고, 12 is an exploded cross-sectional view showing a fourth modification of the head for the gas cutter according to the first embodiment of FIG.
도 13은 도 12표시의 가스절단기용 헤드를 조립한 상태의 단면도이고, FIG. 13 is a cross-sectional view of the gas cutting head shown in FIG. 12 assembled;
도 14는 도 13표시의 "A"부 확대도이고, 14 is an enlarged view of a portion “A” of FIG. 13;
도 15는 본 발명의 제2실시예에 따른 가스절단기용 헤드를 나타낸 단면도이고, 15 is a cross-sectional view showing a head for a gas cutter according to a second embodiment of the present invention;
도 16은 본 발명의 제3실시예에 따른 가스절단기용 헤드를 나타낸 단면도이고, 16 is a cross-sectional view showing a head for a gas cutter according to a third embodiment of the present invention;
도 17은 도 16표시의 제3실시예에 따른 가스절단기용 헤드의 주요부 분해 사시도이고, 17 is an exploded perspective view of an essential part of a head for a gas cutter according to the third embodiment of FIG. 16;
도 18은 도 16표시의 제3실시예에 따른 가스절단기용 헤드에서 팁의 조립 상태 사시도이고, FIG. 18 is a perspective view of an assembled state of the tip in the gas cutter head according to the third embodiment of FIG. 16;
도 19는 도 16표시의 제3실시예에 따른 가스절단기용 헤드에서 조립된 팁의 선단부를 나타낸 정면도이고, FIG. 19 is a front view showing the tip of the tip assembled in the gas cutting head according to the third embodiment of FIG.
도 20은 도 16표시의 제3실시예에 따른 가스절단기용 헤드의 주요부 결합 단면도이고, 20 is a sectional view of the main parts of the head of the gas cutter according to the third embodiment of FIG.
도 21은 본 발명의 제4실시예에 따른 가스절단기용 헤드를 나타낸 단면도이고, 21 is a cross-sectional view showing a head for a gas cutter according to a fourth embodiment of the present invention;
도 22는 도 21표시의 "B"부 확대도이고, FIG. 22 is an enlarged view of a portion “B” of FIG. 21;
도 23은 도 21표시의 제4실시예에 따른 가스절단기용 헤드의 분해 단면도이고, FIG. 23 is an exploded cross-sectional view of the head for the gas cutter according to the fourth embodiment of FIG.
도 24는 도 21표시의 제4실시예에 따른 가스절단기용 헤드에서 팁의 분해 사시도이고, 24 is an exploded perspective view of a tip in the head for a gas cutter according to the fourth embodiment of the present invention shown in FIG. 21;
도 25는 도 21표시의 "a"방향에서 본 화구의 도면이고, 25 is a view of the crater viewed from the direction "a" in FIG. 21,
도 26은 도 24표시의 "b"방향에서 본 내측팁의 후단부 도면이고, FIG. 26 is a rear end view of the inner tip viewed from the direction “b” of FIG. 24; FIG.
도 27은 도 21표시의 제4실시예에 따른 헤드프레임에 대한 선단부 도면이고, FIG. 27 is a distal end view of the headframe according to the fourth embodiment of the FIG. 21 display;
도 28은 도 21표시의 제4실시예에 대한 제1변형예를 나타낸 가스절단기의 헤드부 분해 단면도이고, FIG. 28 is an exploded sectional view of the head of the gas cutter showing the first modification of the fourth embodiment of FIG. 21;
도 29는 도 28표시에서 팁의 후단부 도면이고, FIG. 29 is a rear end view of the tip in FIG. 28;
도 30은 도 21표시의 제4실시예에 대한 제2변형예를 나타낸 가스절단기의 헤드프레임 단면도이고, FIG. 30 is a sectional view of the head frame of the gas cutter showing the second modification of the fourth embodiment of FIG.
도 31은 도 21표시의 제4실시예에 대한 제3변형예를 나타낸 가스절단기의 헤드프레임 단면도이고, FIG. 31 is a sectional view of the head frame of the gas cutter showing the third modification of the fourth embodiment of FIG.
도 32는 본 발명의 제5실시예에 따른 가스절단기용 헤드를 나타낸 단면도이고, 32 is a cross-sectional view showing a head for a gas cutter according to a fifth embodiment of the present invention;
도 33은 도 32표시의 제5실시예에 따른 가스절단기용 헤드에 팁이 분해된 상태를 나타낸 사시도이고, FIG. 33 is a perspective view illustrating a state in which a tip is disassembled in a gas cutting head according to the fifth embodiment of FIG. 32;
도 34는 도 32표시의 제5실시예에 따른 가스절단기용 헤드에서 팁의 선단부를 나타낸 측면도이고, FIG. 34 is a side view showing the tip of a tip in the head for a gas cutter according to the fifth embodiment of FIG.
도 35는 도 32표시의 II-II선 단면도이고, FIG. 35 is a cross-sectional view taken along the line II-II of FIG. 32;
도 36은 도 32표시의 III-III선 단면도이고, 36 is a cross-sectional view taken along the line III-III of FIG. 32;
도 37은 도 32표시의 제5실시예에 대한 변형예를 나타낸 가스절단기용 헤드의 단면도이고, FIG. 37 is a sectional view of a head for a gas cutter showing a modification to the fifth embodiment of FIG. 32;
도 38은 도 37표시의 가스절단기용 헤드에서 팁의 분해 사시도이고, FIG. 38 is an exploded perspective view of the tip in the gas cutter head shown in FIG. 37;
도 39는 도 37표시의 가스절단기용 헤드에서 팁의 선단부를 나타낸 측면도이고, FIG. 39 is a side view showing the tip of the tip in the gas cutter head shown in FIG. 37;
도 40은 도 37표시의 IV-IV선 단면도이고, 40 is a cross-sectional view taken along the line IV-IV of FIG. 37;
도 41은 도 37표시의 V-V선 단면도이다. FIG. 41 is a cross-sectional view taken along the line V-V in FIG.
본 발명은, 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, 상기 헤드는, 중앙에 절단산소유로를 형성하고 상기 절단산소유로의 선단부에 절단산소를 분출하는 절단산소분사구를 가지는 내측팁과, 상기 내측팁의 바깥둘레에 끼워져 내측팁과의 사이에 혼합가스유로를 형성하고, 상기 혼합가스유로의 선단부에 혼합가스를 분출하는 혼합가스분사구를 형성하는 외측팁으로 이루어진 팁을 포함하며, 상기 혼합가스분사구를 형성하는 외측팁의 선단부에는 상기 혼합가스유로를 형성하도록 수평방향으로 관통되는 원형구멍을 형성하고, 이 원형구멍에 대응하는 상기 내측팁의 선단부에는 상기 절단산소분사구와 동일 중심으로 하여 상기 원형구멍보다 직경이 작은 원통형 삽입부를 형성하며, 이 원통형삽입부는 끝단에서 일정 길이 이격된 위치의 바깥둘레면에 원통형삽입부를 중심으로 하는 원주상에서 외측팁의 원형구멍에 내접하는 혼합가스유통구가 형성되고, 상기 혼합가스유통구는 복수개의 돌출부 및 공간을 가짐과 동시에 다각형으로 형성되어 외측팁의 원형구멍에 내접하도록 구성되거나, 상기 혼합가스유통구는 외측팁의 원형구멍에 내접하는 돌기 및 이 돌기의 전 둘레에 형성된 홈으로 이루어진 것에 특징이 있다. The present invention provides a gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle, wherein the head forms a cutting oxygen flow passage in the center and the cutting oxygen flow passage. An inner tip having a cleaved oxygen injection port for ejecting cleaved oxygen at a distal end of the distal end, and inserted into an outer circumference of the inner tip to form a mixed gas flow path between the inner tip and ejecting the mixed gas at the distal end of the mixed gas flow path. A tip consisting of an outer tip forming a mixed gas injection port, and having a circular hole penetrating in a horizontal direction to form the mixed gas flow path at a distal end of the outer tip forming the mixed gas injection port; A cylindrical portion having a diameter smaller than that of the circular hole at the distal end portion of the inner tip, the same center as the cut oxygen injection port The cylindrical insert is formed, the cylindrical insert is formed on the outer circumferential surface of the position spaced apart from the end at the end of the circumference around the cylindrical insert is formed in the mixed gas flow inlet in contact with the circular hole of the outer tip, the mixed gas flow port is At the same time having a plurality of protrusions and spaces are formed in a polygon and inscribed in the circular hole of the outer tip, or the mixed gas flow opening is composed of a projection inscribed in the circular hole of the outer tip and a groove formed around the periphery of the protrusion There is a characteristic.
본 발명은 다양한 변환을 가할 수 있고 여러 가지 실시예를 가질 수 있는 바, 특정 실시예들을 도면에 예시하고 상세하게 설명하고자 한다. 그러나 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술범위에 포함되는 모든 변환, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.As the invention allows for various changes and numerous embodiments, particular embodiments will be illustrated in the drawings and described in detail in the written description. However, this is not intended to limit the present invention to specific embodiments, it should be understood to include all transformations, equivalents, and substitutes included in the spirit and scope of the present invention. In the following description of the present invention, if it is determined that the detailed description of the related known technology may obscure the gist of the present invention, the detailed description thereof will be omitted.
이하, 본 발명의 실시예들을 첨부한 도면들을 참조하여 상세히 설명하기로 한다. Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
먼저, 본 발명의 실시예들을 설명함에 있어서 앞에서 설명한 가스절단기의 구성과 동일한 부분에 대해서는 동일한 부호를 부여하여 설명하기로 한다. First, in describing the embodiments of the present invention, the same parts as those of the above-described gas cutter will be described with the same reference numerals.
도 7 내지 도 14에는 본 발명의 제1실시예에 따른 가스절단기가 도시되어 있다. 7 to 14 show a gas cutter according to the first embodiment of the present invention.
본 발명의 제1실시예는, 도 7에 도시된 바와 같이 헤드(30)는 헤드프레임(300)과 팁(400), 그리고 헤드프레임(300)과 팁(400)을 결합하기 위한 체결부재(500)로 이루어진다. 헤드프레임(300)에는 연료가스관(32), 예열산소관(33) 및 절단산소관(34)과 연결되어 연료가스, 예열산소 및 절단산소가 유입되는 연료가스유로(311), 예열산소유로(312) 및 절단산소유로(313)가 형성되어 있다. According to the first embodiment of the present invention, as shown in FIG. 7, the head 30 includes a head frame 300 and a tip 400, and a fastening member for coupling the head frame 300 and the tip 400. 500). The head frame 300 is connected to the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 to supply fuel gas, preheated oxygen, and cut oxygen to the fuel gas flow path 311 and the preheated oxygen flow path ( 312) and a cleaved oxygen flow path 313 is formed.
또한, 헤드프레임(300)에는 연료가스와 예열산소를 혼합하기 위한 믹싱공간부(351)가 구비되며, 믹싱공간부(351)는 예열산소유로(312)를 통해 헤드프레임(300) 내로 유입된 예열산소를 헤드프레임(300) 내부에 형성된 인젝터(350)의 예열산소토출구(312a)를 통해 믹싱공간부(351)로 분출하고, 연료가스유로(311)를 통해 헤드프레임(300) 내로 유입된 연료가스를 상기 인젝터(350)의 둘레에 형성한 공간부와 연락된 연료가스토출구(311a)를 통해 믹싱공간부(351)로 분출함으로써 믹싱공간부(351) 내에서 연료가스와 예열산소가 혼합되도록 한다.In addition, the head frame 300 is provided with a mixing space 351 for mixing fuel gas and preheated oxygen, the mixing space 351 is introduced into the head frame 300 through the preheated oxygen flow path 312. The preheated oxygen is ejected into the mixing space 351 through the preheated oxygen discharge port 312a of the injector 350 formed inside the headframe 300 and introduced into the headframe 300 through the fuel gas flow path 311. The fuel gas and the preheated oxygen are mixed in the mixing space 351 by ejecting the fuel gas into the mixing space 351 through the fuel gas outlet 311a which is in contact with the space formed around the injector 350. Be sure to
한편, 팁(400)은 외측팁(430) 및 내측팁(440)으로 이루어지고, 내측팁(440)은 관형상으로 형성되어 외측팁(430) 내에 형성된 공간에 배치됨으로써 팁(400)의 내부는 외측팁(430)과 내측팁(440) 사이의 혼합가스통로(433)와, 내측팁(440) 내부의 절단산소통로(445)가 형성된 이중관 형상을 가지며, 체결부재(500)에 의해 헤드프레임(300)과 팁(400)을 결합하는 것에 의해 헤드프레임(300)의 믹싱공간부(351)는 개방된 하부를 통해 팁(400)의 혼합가스통로(433)와 연결되고, 헤드프레임(300)의 절단산소유로(313)는 팁(400)의 절단산소통로(445)와 연결된다. On the other hand, the tip 400 is composed of the outer tip 430 and the inner tip 440, the inner tip 440 is formed in a tubular shape is disposed in the space formed in the outer tip 430 to the inside of the tip 400 Has a double pipe shape in which a mixed gas passage 433 between the outer tip 430 and the inner tip 440 and the cutting oxygen passage 445 inside the inner tip 440 is formed, and the head is fastened by the fastening member 500. By combining the frame 300 and the tip 400, the mixing space portion 351 of the head frame 300 is connected to the mixed gas passage 433 of the tip 400 through the open lower portion, the head frame ( The cut oxygen passage 313 of 300 is connected to the cut oxygen passage 445 of the tip 400.
이때, 상기 헤드프레임(300)의 믹싱공간부(351)는, 절단산소유로(313)의 출구가 중심에 위치하는 원통형으로 형성되어, 내측팁(440)의 상단을 헤드프레임(300)의 절단산소유로(313)의 출구에 결합하는 것에 의해 상기 내측팁(440)의 절단산소통로(445)와 헤드프레임(300)의 절단산소유로(313)가 연결되고, 상기 믹싱공간부(351)는 믹싱공간부(351)의 안둘레면과 내측팁(440)의 바깥둘레면 사이의 공간에 의해 형성된다.At this time, the mixing space portion 351 of the head frame 300 is formed in a cylindrical shape, the outlet of the cutting oxygen flow path 313 is located in the center, the upper end of the inner tip 440 cut of the head frame 300 By cutting the oxygen passage 445 of the inner tip 440 and the cutting oxygen passage 313 of the head frame 300 by coupling to the outlet of the oxygen passage 313, the mixing space portion 351 is It is formed by the space between the inner circumferential surface of the mixing space portion 351 and the outer circumferential surface of the inner tip 440.
또한, 상기 헤드프레임(300)의 믹싱공간부(351)와 상기 팁(400)의 혼합가스통로(433)가 연결되는 부분은 단면적 크기를 상호 동일하게 형성하거나, 단면적의 크기 차이가 최소화되도록 형성하여 믹싱공간부(351) 내에 있는 혼합가스의 압력과 혼합가스통로(433) 내에 있는 혼합가스의 압력이 동일하거나 또는 압력차이가 최소화되도록 하는 것이 바람직하다. In addition, the portion where the mixing space portion 351 of the head frame 300 and the mixed gas passage 433 of the tip 400 are formed to have the same cross-sectional area size or to minimize the size difference of the cross-sectional area. The pressure of the mixed gas in the mixing space 351 and the pressure of the mixed gas in the mixed gas passage 433 may be equal to each other or the pressure difference may be minimized.
도 7에 도시된 제1실시예에서는 팁(400)의 내측팁(440)을 헤드프레임(300)에 끼워 맞춤하여 결합한 것으로 도시하였으나, 이에 한정하는 것은 아니며, 내측팁(440)과 헤드프레임(300)을 결합하는 다른 변형예로서, 도 8에 도시된 바와 같이 내측팁(440)과 헤드프레임(300)에 나사부(441a,301a)를 형성하여 나사 결합할 수도 있으며, 도 9에 도시된 바와 같이 내측팁(440)을 헤드프레임(300)에 끼워 맞춤하되, 끼워 맞춤 부분을 테이퍼부(441b,301b) 형상으로 하여 헤드프레임(300)과 팁(400)을 체결부재(500)로 결합할 때, 내측팁(440)과 헤드프레임(300)이 더욱 강하게 밀착될 수 있도록 하여도 좋다. In the first embodiment illustrated in FIG. 7, the inner tip 440 of the tip 400 is coupled to the head frame 300 by fitting, but is not limited thereto. The inner tip 440 and the head frame ( As another modified example of coupling 300, as shown in FIG. 8, threaded portions 441a and 301a may be formed on the inner tip 440 and the head frame 300, and screwed together, as shown in FIG. Fit the inner tip 440 to the head frame 300 as described above, the fitting portion to the tapered portion (441b, 301b) shape to combine the head frame 300 and the tip 400 with the fastening member 500. At this time, the inner tip 440 and the head frame 300 may be more strongly in close contact.
또한, 도 10은 헤드프레임(300)과의 결합을 위해 헤드프레임(300)의 안둘레면과 접하여 지지되는 플랜지부(440a)를 내측팁(440)에 형성한 경우로서, 이 경우는, 내측팁(440)의 상단은 헤드프레임(300)의 저면에 접하여 밀착시키고, 내측팁(440)의 상단으로부터 일정거리 떨어진 부분에 상기 플랜지부(440a)를 형성하여 플랜지부(440a) 상부에 믹싱공간부(351)가 위치되도록 하며, 상기 플랜지부(440a)에는 믹싱공간부(351)와 혼합가스통로(433)를 연통시키는 복수개의 관통구멍(440b)을 원주방향으로 복수개 형성하여 구성할 수 있다.In addition, FIG. 10 illustrates a case in which a flange portion 440a is formed on the inner tip 440 to be in contact with the inner circumferential surface of the head frame 300 to be coupled to the head frame 300. The upper end of the tip 440 is in close contact with the bottom surface of the head frame 300, and the flange portion 440a is formed at a portion away from the upper end of the inner tip 440 by mixing the space above the flange portion 440a The portion 351 is positioned, and the flange portion 440a may be formed by forming a plurality of through holes 440b in the circumferential direction to communicate the mixing space portion 351 with the mixed gas passage 433. .
이때, 상기 복수개 형성한 관통구멍(440b)의 총단면적은, 믹싱공간부(351)의 단면적과 최대한 차이가 없도록 하는 것이 바람직한 것으로, 도 11에 도시된 바와 같이 관통구멍(440b)과 관통구멍(440b) 사이의 연결부(440c)를 플랜지부의 구성을 유지할 수 있는 정도의 구조적 강도를 가지는 최소한의 두께만을 남기고 최대한 관통구멍(440b)의 크기를 크게 형성함으로써 믹싱공간부(351)의 단면적 크기에 대하여 관통구멍(440b)의 총단면적이 8/10~9/10이 되도록 형성하는 것이 바람직하다.In this case, it is preferable that the total cross-sectional area of the plurality of through holes 440b is formed so as not to be as different as possible from the cross-sectional area of the mixing space 351. As shown in FIG. 11, the through holes 440b and the through holes ( The connecting portion 440c between the 440b forms the size of the through hole 440b as large as possible, leaving only the minimum thickness having the structural strength sufficient to maintain the configuration of the flange portion. It is preferable to form such that the total cross-sectional area of the through hole 440b is 8/10 to 9/10.
이러한 구성의 가스절단용 헤드의 작용을 설명하면 다음과 같다. Referring to the operation of the gas cutting head of this configuration is as follows.
도 7에 도시된 바와 같이, 예열산소유로(312)를 통해 헤드프레임(300) 내로 유입된 예열산소는 예열산소유로(312)와 연결된 예열산소토출구(312a)를 통해 믹싱공간부(351)로 토출되고, 연료가스유로(311)를 통해 헤드프레임(300) 내로 유입된 연료가스는 공간부(350a)의 연료가스토출구(311a)를 통해 믹싱공간부(351)로 토출되므로, 믹싱공간부(351) 내에서 예열산소와 연료가스가 혼합된 혼합가스가 생성된다.As shown in FIG. 7, the preheated oxygen introduced into the head frame 300 through the preheated oxygen flow path 312 is mixed into the mixing space 351 through the preheated oxygen discharge outlet 312a connected to the preheated oxygen flow path 312. The fuel gas discharged and introduced into the head frame 300 through the fuel gas flow path 311 is discharged into the mixing space part 351 through the gas outlet port 311a of the space part 350a, and thus, the mixing space part ( In 351, a mixed gas of preheated oxygen and fuel gas is generated.
믹싱공간부(351)에서 생성된 혼합가스는 믹싱공간부(351)와 직결된 외측팁(430)과 내측팁(440) 사이의 혼합가스통로(433)로 유입되어 팁(400)의 선단부로 토출되며, 절단산소는 헤드프레임(300)의 절단산소유로(313)를 통해 내측팁(440)의 절단산소통로(445)로 유입되어 팁(400)의 선단부로 토출된다.The mixed gas generated in the mixing space 351 is introduced into the mixed gas passage 433 between the outer tip 430 and the inner tip 440 directly connected to the mixing space 351 to the front end of the tip 400. The discharged oxygen is introduced into the cutting oxygen passage 445 of the inner tip 440 through the cutting oxygen flow passage 313 of the head frame 300 and discharged to the tip portion of the tip 400.
따라서 혼합가스통로(433)의 선단부로 분사되는 혼합가스에 착화가 되어 피가공재(도시되지 않음)를 충분히 가열한 후 절단산소통로(445)의 선단부를 통하여 절단산소가 분사되면 피가공재가 산화되어 피가공재의 절단이 행해질 수 있다.Therefore, if the mixed gas injected to the tip of the mixed gas passage 433 is ignited to sufficiently heat the workpiece (not shown) and the cut oxygen is injected through the tip of the cut oxygen passage 445, the workpiece is oxidized. Cutting of the workpiece can be done.
이와 같이 실시예는, 연료가스와 예열산소가 헤드프레임(300) 내에 구비된 믹싱공간부(351) 내에서 혼합되고, 믹싱공간부(351)의 단면적은 팁(400)의 혼합가스통로(433)의 단면적과 동일하게 형성됨에 따라, 믹싱공간부(351)와 혼합가스통로(433) 사이의 압력이 동일하거나 압력차를 최소한으로 유지할 수 있다.In this embodiment, the fuel gas and the preheated oxygen are mixed in the mixing space 351 provided in the head frame 300, the cross-sectional area of the mixing space 351 is the mixed gas passage 433 of the tip 400 By forming the same as the cross-sectional area of the), the pressure between the mixing space 351 and the mixed gas passage 433 may be the same or the pressure difference can be kept to a minimum.
따라서 헤드(30) 내에서 혼합가스가 흐르는 통로 전체의 압력 변화를 최소화함으로써 혼합가스의 분사가 원활하게 이루어져 안정적인 불꽃 형성으로 예열 성능을 유지함과 동시에, 혼합가스가 흐르는 통로 상에서 압력차에 의한 압력변화가 발생함으로써 유발되는 역화 현상을 최대한 억제할 수 있게 된다.Therefore, by minimizing the pressure change in the entire passage through which the mixed gas flows in the head 30, the mixed gas is smoothly sprayed to maintain preheating performance with stable flame formation, and at the same time, the pressure change due to the pressure difference on the mixed gas flowing passage. It is possible to suppress the backfire phenomenon caused by the generation as much as possible.
또한, 본 발명은 헤드프레임(300)의 믹싱공간부(351)의 단면적을 팁(400)의 혼합가스통로(433) 단면적과 동일하게 형성하는 과정에서 종래의 내측팁에 형성하였던 플랜지부가 필요 없게 되고, 이로써 내측팁(440)의 제작 및 조립이 더욱 쉬워지고 헤드의 전체 무게를 보다 경량화할 수 있는 이점이 있다.In addition, the present invention eliminates the need for the flange portion formed in the conventional inner tip in the process of forming the cross-sectional area of the mixing space 351 of the head frame 300 to be the same as the cross-sectional area of the mixed gas passage 433 of the tip 400. As a result, the manufacturing and assembly of the inner tip 440 is easier and there is an advantage that the total weight of the head can be reduced.
도 10 및 도 11에 도시된 바와 같이, 헤드프레임(300)과의 결합을 위해 플랜지부(440a)를 내측팁(440)에 형성한 경우에도, 내측팁(440)의 상단으로부터 일정거리 떨어진 부분에 상기 플랜지부(440a)를 형성함으로써 플랜지부(440a) 상부에 믹싱공간부(351)를 그대로 유지할 수 있다.10 and 11, even when the flange portion 440a is formed on the inner tip 440 to be coupled to the head frame 300, a portion away from the upper end of the inner tip 440. By forming the flange portion 440a at the top, the mixing space portion 351 may be maintained on the flange portion 440a.
상기 플랜지부(440a)에 형성한 복수개의 관통구멍(440b)은 그 총단면적을 믹싱공간부(351)의 단면적과 최대한 차이가 없도록 형성함으로써, 혼합가스가 존재하는 믹싱공간부(351)와 복수개의 관통구멍(440b) 및 혼합가스통로(433)로 연결되는 혼합가스의 흐름 통로 상의 압력차를 최소화할 수 있다.The plurality of through holes 440b formed in the flange portion 440a are formed such that the total cross-sectional area of the flange portion 440a does not differ as much as the cross-sectional area of the mixing space portion 351, and thus the mixing space portion 351 and the mixing space in which the mixed gas exists. The pressure difference on the flow passage of the mixed gas connected to the two through holes 440b and the mixed gas passage 433 can be minimized.
도 12 내지 도 14에 도시된 변형예에서는, 헤드프레임(300) 내에 믹싱공간부(351)를 형성하지 않고 외측팁(430) 및 내측팁(440)이 각각 밀착될 수 있도록 구성한 것이다.In the modified example shown in FIGS. 12 to 14, the outer tip 430 and the inner tip 440 may be in close contact with each other without forming the mixing space 351 in the head frame 300.
즉, 헤드프레임(300)은 연료가스유로(311), 예열산소유로(312), 절단산소유로(313)를 각각 구비함과 동시에 상기 연료가스유로(311)를 통해 유입되는 연료가스와 예열산소유로(312)를 통해 유입되는 예열산소를 유통시키기 위한 인젝터(350) 및 인젝팅유로(352)를 구비하고 있다.That is, the head frame 300 has a fuel gas flow path 311, a preheated oxygen flow path 312, and a cut oxygen flow path 313, respectively, and at the same time, the fuel gas and the preheated oxygen flow through the fuel gas flow path 311. An injector 350 and an injecting flow passage 352 are provided to distribute preheated oxygen flowing through the flow passage 312.
이때, 상기 인젝팅유로(352)는 평탄하게 이루어진 바닥면(300a)까지 형성됨과 동시에 이 바닥면(300a)의 중앙부분에는 절단산소유로(313)와 연이어지는 요홈(313a)이 형성되어 있다. In this case, the injecting flow passage 352 is formed to the bottom surface 300a which is flat, and at the same time, a groove 313a which is connected to the cutting oxygen flow passage 313 is formed at the center of the bottom surface 300a.
상기 헤드프레임(300)의 바닥면(300a)에 형성된 요홈(313a)에는 절단산소통로(445)를 갖는 내측팁(440)의 상부 끝단이 끼워져 연결되고, 상기 내측팁(440)의 둘레에 혼합가스통로(433)를 갖는 외측팁(430)의 상단부가 헤드프레임(300)의 바닥면(300a)에 일치하도록 밀착된다.The upper end of the inner tip 440 having the cut oxygen passage 445 is fitted into the groove 313a formed on the bottom surface 300a of the head frame 300, and is mixed around the inner tip 440. The upper end of the outer tip 430 having the gas passage 433 is in close contact with the bottom surface 300a of the head frame 300.
상기 외측팁(430)의 외경은 헤드프레임(300)의 바닥면(300a)과 동일한 외경을 가지며 전술한 바와 마찬가지로 체결부재(500)의 나사결합에 의해 헤드프레임(300)에 결속될 수 있다.The outer diameter of the outer tip 430 may have the same outer diameter as the bottom surface 300a of the head frame 300 and may be coupled to the head frame 300 by screwing the fastening member 500 as described above.
이에 따라, 상기 헤드프레임(300) 내에 구비된 인젝터(350)의 예열산소토출구(312a) 및 연료가스토출구(311a)로부터 공급되는 예열산소와 연료가스를 인젝팅유로(352)를 통해 외측팁(430) 및 내측팁(440) 사이의 혼합가스통로(433) 측으로 직접 토출시키게 된다.Accordingly, the preheated oxygen and fuel gas supplied from the preheated oxygen discharge port 312a and the fuel gas discharge port 311a of the injector 350 provided in the head frame 300 through the injecting flow path 352 to the outer tip ( 430 and the inner tip 440 is directly discharged to the mixed gas passage 433 side.
이 경우에도 예열산소 및 연료가스는 인젝팅유로(352)를 거쳐 유입되는 과정에서 넓은 단면적을 갖는 혼합가스통로(433) 측으로 도달함에 따라 유속이 급격히 감소되어 와류가 형성되면서 서로 혼합된다. 따라서, 인젝팅유로(352)의 단면적 및 혼합가스통로(433)의 단면적 차이가 클수록 와류의 발생효과가 커질 수 있다.Even in this case, as the preheated oxygen and fuel gas reach the mixed gas passage 433 having a large cross-sectional area in the course of flowing through the injecting passage 352, the flow rate is rapidly reduced and vortices are mixed with each other. Therefore, the larger the cross-sectional area of the injection passage 352 and the cross-sectional area of the mixed gas passage 433, the greater the effect of generating the vortex.
또, 예열산소 및 연료가스의 혼합률이 상승되어 팁(400)의 화구로 분사되는 혼합가스의 열효율을 증가시킬 수 있는 것이며, 이 변형예에 대한 작용효과는 전술한 바와 마찬가지이므로 상세 설명은 생략한다. In addition, the mixing ratio of the preheated oxygen and fuel gas is increased to increase the thermal efficiency of the mixed gas injected into the crater of the tip 400, the effect of this modification is the same as described above, so the detailed description is omitted. do.
도 15에는 본 발명의 제2실시예에 따른 가스절단기가 도시되어 있다. 15 shows a gas cutting machine according to a second embodiment of the present invention.
본 발명의 제2실시예는, 도 15에 도시된 바와 같이 헤드(30)는 헤드프레임(300)과 팁(400), 그리고 헤드프레임(300)과 팁(400)을 결합하기 위한 체결부재(500)로 이루어진다. According to the second embodiment of the present invention, as shown in FIG. 15, the head 30 has a head frame 300 and a tip 400, and a fastening member for coupling the head frame 300 and the tip 400 ( 500).
한편, 노즐뭉치(3)의 연료가스관(32) 및 예열산소관(33)에는 외부인젝터(350a)가 결속되고, 이 외부인젝터(350a)로부터 하나의 혼합가스관(35)이 연결되어 헤드프레임(300)에 결속된다. 또, 상기 헤드프레임(300)에 절단산소관(34)이 직접 결속됨에 따라 상기 헤드프레임(300)에는 혼합가스유로(314)와 절단산소유로(313)가 형성된다.On the other hand, an external injector 350a is coupled to the fuel gas pipe 32 and the preheated oxygen pipe 33 of the nozzle bundle 3, and one mixed gas pipe 35 is connected to the head frame (from the external injector 350a). Bound to 300). In addition, as the cutting oxygen pipe 34 is directly bonded to the head frame 300, the mixed gas flow path 314 and the cutting oxygen flow path 313 are formed in the head frame 300.
여기서, 상기 혼합가스관(35)의 단면적과 헤드프레임(300)에 형성된 혼합가스유로(314)의 단면적은 직경의 변화 없이 동일하거나 그 변화를 최소로 하여 구성하는 것이 바람직하며, 이러한 구성에 의해 혼합가스의 유동시에 압력변화가 일어나지 않도록 하거나 최소한으로 유지할 수 있다. Here, the cross-sectional area of the mixed gas pipe 35 and the cross-sectional area of the mixed gas flow path 314 formed in the head frame 300 are preferably the same without changing the diameter or to minimize the change, the mixing by this configuration Pressure changes can be prevented or kept to a minimum during gas flow.
한편, 팁(400)은 외측팁(430) 및 내측팁(440)으로 이루어지고, 내측팁(440)은 관형상으로 형성되어 외측팁(430) 내에 형성된 공간에 배치됨으로써, 팁(400)의 내부는 외측팁(430)과 내측팁(440) 사이의 혼합가스통로(433)와, 내측팁(440) 내부의 절단산소통로(445)가 형성된 이중관 형상을 가지게 된다. On the other hand, the tip 400 is composed of the outer tip 430 and the inner tip 440, the inner tip 440 is formed in a tubular shape is disposed in the space formed in the outer tip 430, the tip of the 400 The interior has a double pipe shape in which the mixed gas passage 433 between the outer tip 430 and the inner tip 440 and the cut oxygen passage 445 inside the inner tip 440 are formed.
또, 체결부재(500)에 의해 헤드프레임(300)과 팁(400)을 결합하는 것에 의해 헤드프레임(300)의 혼합가스유로(314)는 팁(400)의 혼합가스통로(433)와 연결되고, 헤드프레임(300)의 절단산소유로(313)는 팁(400)의 절단산소통로(445)와 연결된다.In addition, by combining the head frame 300 and the tip 400 by the fastening member 500, the mixed gas flow path 314 of the head frame 300 is connected to the mixed gas passage 433 of the tip 400. The cut oxygen flow passage 313 of the head frame 300 is connected to the cut oxygen passage 445 of the tip 400.
여기서, 상기 헤드프레임(300)의 혼합가스유로(314)와 팁(400)의 혼합가스통로(433)가 연결되는 부분은 단면적을 상호 동일하게 형성하거나 혹은 단면적 차이를 최소로 하여 혼합가스의 압력차이가 일어나지 않도록 하는 것이 바람직하다.Here, the portion where the mixed gas passage 314 of the head frame 300 and the mixed gas passage 433 of the tip 400 are connected may form the same cross-sectional area or minimize the cross-sectional area to minimize the pressure of the mixed gas. It is desirable that no differences occur.
이러한 제2실시예에 따른 구성의 가스절단용 헤드(30)의 작용을 설명하면 다음과 같다. Referring to the operation of the gas cutting head 30 of the configuration according to the second embodiment as follows.
도 15에 도시된 바와 같이, 연료가스관(32) 및 예열산소관(33)을 통해 유입된 연료가스와 예열산소는 외부인젝터(350a)를 거쳐 혼합가스를 생성함과 동시에 혼합가스관(35)으로 유동하고, 이어서 헤드프레임(300) 내의 혼합가스유로(314)를 거쳐 팁(400)으로 공급된다.As shown in FIG. 15, the fuel gas and the preheated oxygen introduced through the fuel gas pipe 32 and the preheating oxygen pipe 33 generate the mixed gas through the external injector 350a and simultaneously to the mixed gas pipe 35. And is then supplied to the tip 400 via the mixed gas flow passage 314 in the headframe 300.
또한, 상기 혼합가스는 혼합가스유로(314)와 직결된 외측팁(430)과 내측팁(440) 사이의 혼합가스통로(433)로 유입되어 팁(400)의 선단부로 토출되며, 절단산소는 헤드프레임(300)의 절단산소유로(313)를 통해 내측팁(440)의 절단산소통로(445)로 유입되어 팁(400)의 선단부로 토출된다.In addition, the mixed gas is introduced into the mixed gas passage 433 between the outer tip 430 and the inner tip 440 directly connected to the mixed gas flow path 314 is discharged to the tip of the tip 400, the cutting oxygen The cutting oxygen flow path 313 of the head frame 300 flows into the cutting oxygen passage 445 of the inner tip 440 and is discharged to the tip portion of the tip 400.
이에 따라, 혼합가스통로(433)의 선단부로 분사되는 혼합가스에 착화가 되어 피가공재를 충분히 가열한 후 팁(400)의 절단산소통로(445)를 통하여 절단산소가 분사됨으로써 피가공재가 산화되면서 절단이 행해지게 된다. Accordingly, the mixed gas injected into the front end of the mixed gas passage 433 is ignited to sufficiently heat the workpiece, and then the cutting oxygen is injected through the cut oxygen passage 445 of the tip 400 to oxidize the workpiece. Cutting will be done.
또한, 본 발명의 제2실시예는 외부인젝터(350a)로부터 유동하여 생성된 혼합가스가 동일단면적 혹은 그 변화가 최소로 이루어진 혼합가스관(35) 및 헤드프레임(300) 내의 혼합가스유로(314)를 따라 팁(400)으로 공급되고, 이어서 혼합가스통로(433)를 통해 분사되도록 구성한 것이기 때문에 혼합가스에 대한 압력차의 발생을 억제하거나 극히 최소한으로 유지할 수 있게 된다.In addition, in the second embodiment of the present invention, the mixed gas flow path 314 in the mixed gas pipe 35 and the head frame 300 in which the mixed gas generated by flowing from the external injector 350a has the same cross-sectional area or the change thereof is minimal. It is supplied to the tip 400 along, and then configured to be injected through the mixed gas passage 433, it is possible to suppress the occurrence of the pressure difference for the mixed gas or to maintain the minimum.
따라서 헤드(30) 내에서 혼합가스가 흐르는 통로 전체의 압력 변화를 최소화함으로써 혼합가스의 분사가 원활하게 이루어져 안정적인 불꽃 형성으로 예열 성능을 유지함과 동시에, 혼합가스가 흐르는 통로 상에서 압력차에 의한 압력 변화가 발생함으로써 유발되는 역화 현상을 최대한 억제할 수 있는 것이다. Therefore, by minimizing the pressure change in the entire passage through which the mixed gas flows in the head 30, the mixed gas is smoothly sprayed to maintain preheating performance with stable flame formation, and at the same time, the pressure change due to the pressure difference on the mixed gas flowing passage. It is possible to suppress the backfire phenomenon caused by the generation as much as possible.
도 16 내지 도 20에는 본 발명의 제3실시예에 따른 가스절단기용 헤드가 도시되어 있다. 16 to 20 show a gas cutter head according to a third embodiment of the present invention.
본 발명의 제3실시예는, 도 16에 도시된 바와 같이 헤드프레임(300) 내에는 연료가스관(32), 예열산소관(33) 및 절단산소관(34)과 각각 연결된 연료가스유로(311), 예열산소유로(312) 및 절단산소유로(313)가 형성된다. 따라서 연료가스관(32), 예열산소관(33) 및 절단산소관(34)으로부터 각각 유입된 연료가스, 예열산소 및 절단산소는 연료가스유로(311), 예열산소유로(312) 및 절단산소유로(313)를 통하여 각각 유동된다. As shown in FIG. 16, the third embodiment of the present invention includes a fuel gas flow path 311 connected to the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 in the head frame 300. ), A preheated oxygen flow passage 312 and a cut oxygen flow passage 313 is formed. Therefore, the fuel gas, preheated oxygen, and cut oxygen introduced from the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 are respectively a fuel gas flow path 311, a preheated oxygen flow path 312, and a cut oxygen flow path. Respectively through 313.
체결부재(500)에는 축방향으로 관통하는 삽입공(502)이 형성되고, 내주면에는 암나사부(501)가 형성되어 있으며, 헤드프레임(300)의 선단부 외주면에는 상기 암나사부(501)와 나사 결합되는 숫나사부(301)가 형성되어 있다. An insertion hole 502 penetrating in the axial direction is formed in the fastening member 500, and an internal thread part 501 is formed on an inner circumferential surface thereof, and a female coupling part 501 is screwed to the outer circumferential surface of the front end of the head frame 300. A male screw portion 301 is formed.
팁(400)은 원통형상의 외측팁(430)과 내측팁(440)으로 이루어지고, 내측팁(440)은 외측팁(430) 내에 형성된 공간에 배치되어, 내측팁(440)의 중앙공간에 의해 절단산소통로(433)가 형성되고, 외측팁(430)과 내측팁(440) 사이의 공간에 의해 혼합가스통로(445)가 형성되는 이중관 형상을 갖는다. Tip 400 is composed of a cylindrical outer tip 430 and the inner tip 440, the inner tip 440 is disposed in the space formed in the outer tip 430, by the central space of the inner tip 440 The cut oxygen passage 433 is formed, and has a double pipe shape in which the mixed gas passage 445 is formed by the space between the outer tip 430 and the inner tip 440.
팁(400)의 후단부는 체결부재(500)에 의해 헤드프레임(300)과 결합되는 것으로, 외측팁(430)의 후단부에 체결부재(500)의 삽입공(502)보다 큰 직경의 외측팁 플랜지부(430a)가 형성되어 있다. The rear end of the tip 400 is coupled to the head frame 300 by the fastening member 500, the outer tip of the diameter larger than the insertion hole 502 of the fastening member 500 to the rear end of the outer tip 430 The flange portion 430a is formed.
외측팁 플랜지부(430a)가 체결부재(500) 내에 걸림유지된 상태에서 체결부재(500)의 암나사부(501)와 헤드프레임(300)의 숫나사부(301)를 나사 결합하는 것에 의해 삽입공(502)으로 팁(400)이 관통하여 체결부재(500)의 선단부 방향으로 돌출된 상태로 결합할 수 있다. Insertion hole by screwing the female threaded portion 501 of the fastening member 500 and the male threaded portion 301 of the head frame 300 while the outer tip flange portion 430a is held in the fastening member 500. The tip 400 penetrates to 502 and may be coupled to protrude in the direction of the distal end of the fastening member 500.
도 17 및 도 18에 도시된 바와 같이, 팁(400)은 외측팁(430)과 내측팁(440)이 조립되는 것으로, 외측팁의 플랜지부(430a)에 예를 들면, 2개의 삽입홈(431)이 180도 간격으로 형성되어 있다. 내측팁(440)의 후단부 바깥둘레면에는 상기 삽입홈(431)에 끼워지는 2개의 삽입돌기(441)가 역시 180도 간격으로 형성되어 있다. As shown in FIGS. 17 and 18, the tip 400 is assembled with the outer tip 430 and the inner tip 440, for example, two insertion grooves (eg, two insertion grooves) in the flange portion 430a of the outer tip. 431 is formed at 180 degree intervals. On the outer circumferential surface of the rear end of the inner tip 440, two insertion protrusions 441 fitted into the insertion groove 431 are also formed at intervals of 180 degrees.
따라서 도 19에 도시된 바와 같이, 외측팁(430)의 삽입홈(431)에 내측팁(440)의 삽입돌기(441)를 끼우게 되면, 외측팁(430)에 대하여 내측팁(440)을 항상 일정한 위치에 조립할 수 있다. Therefore, as shown in FIG. 19, when the insertion protrusion 441 of the inner tip 440 is inserted into the insertion groove 431 of the outer tip 430, the inner tip 440 with respect to the outer tip 430. Can be assembled at any time.
이와 같이 조립된 팁(400)을 조립한 상태에서 도 20에 도시된 바와 같이, 체결부재(500)의 암나사부(501)와 헤드프레임(300)의 숫나사부(301)를 나사 결합하여 헤드프레임(300)과 팁(400)을 결합하게 되면, 헤드프레임(300)의 절단산소유로(313)는 팁(400)의 절단산소통로(445)와 연결되고, 헤드프레임(300)의 인젝팅유로(352)는 내측팁(440)의 삽입돌기(441)를 제외한 외측팁(430)과 내측팁(440) 사이의 공간에 의해 혼합가스통로(433)와 연결된다.As shown in FIG. 20 in the assembled state of the tip 400 assembled as described above, the female screw portion 501 of the fastening member 500 and the male screw portion 301 of the head frame 300 are screwed to the head frame. When combined with the tip 300 and 300, the cutting oxygen flow path 313 of the head frame 300 is connected to the cutting oxygen flow path 445 of the tip 400, the injection flow path of the head frame 300 352 is connected to the mixed gas passage 433 by the space between the outer tip 430 and the inner tip 440 except for the insertion protrusion 441 of the inner tip 440.
이때, 상기 인젝팅유로(352)와 혼합가스통로(433)를 연결하는 공간은 추후에 설명되는 바와 같이 인젝팅유로(352)에서 층류유동하여 유입되는 예열산소와 연료가스가 혼합되는 혼합실(353)이 된다.At this time, the space connecting the injecting flow passage 352 and the mixed gas passage 433 is a mixing chamber in which preheated oxygen and fuel gas are introduced into the laminar flow in the injecting flow passage 352 and mixed therein ( 353).
인젝팅유로(352)에서 층류유동한 예열산소와 연료가스가 인젝팅유로(352) 보다 단면적이 넓은 혼합실(353)로 유입되면 유속이 감소되며 와류를 형성하게 되고, 이 과정에서 예열산소 및 연료가스가 혼합되어 가연성을 갖는 혼합가스가 생성된다.When the preheated oxygen and fuel gas flowing in the laminar flow in the injection passage 352 enter the mixing chamber 353 having a larger cross-sectional area than the injection passage 352, the flow rate is reduced and vortices are formed. The fuel gas is mixed to produce a mixed gas having flammability.
따라서 팁(400)의 절단산소통로(445)에 공급되는 절단산소는 절단산소통로(445)의 선단(화구)으로 분사되고, 팁(400)의 혼합실(353)에서 생성되어 혼합가스통로(433)에 공급되는 혼합가스는 혼합가스통로(433)의 선단(화구)으로 분사되어 팁(400)의 선단에 화구를 형성하게 되며, 혼합가스통로(433) 선단으로부터 분사되는 혼합가스에 착화가 되어 피가공재를 충분히 가열한 후, 절단산소통로(445) 선단에서 분사되는 절단산소에 의해 피가공재를 절단할 수 있도록 되어 있다.Therefore, the cutting oxygen supplied to the cutting oxygen passage 445 of the tip 400 is injected into the tip (furnace) of the cutting oxygen passage 445, and is generated in the mixing chamber 353 of the tip 400 to generate the mixed gas passage ( The mixed gas supplied to the 433 is injected into the tip (crater) of the mixed gas passage 433 to form a crater at the tip of the tip 400, and the ignition of the mixed gas injected from the tip of the mixed gas passage 433 is achieved. After the workpiece is sufficiently heated, the workpiece can be cut by the cut oxygen injected at the tip of the cut oxygen passage 445.
또한 본 발명의 제3실시예는, 상기 헤드프레임(300)과 내측팁(440)이 접하여 절단산소유로(313)와 절단산소통로(445)가 연결되는 부위에, 내측팁(440)에는 경사접촉면(445a)을 형성하고 헤드프레임(300)에는 상기 경사접촉면(445a)이 밀착되는 경사접촉홈(313b)을 형성하고 있다.In addition, the third embodiment of the present invention, the head frame 300 and the inner tip 440 in contact with the cutting oxygen flow path 313 and the cutting oxygen passage 445, the inclined to the inner tip 440 A contact surface 445a is formed and an inclined contact groove 313b is formed in the head frame 300 to closely contact the inclined contact surface 445a.
따라서 헤드프레임(300)과 팁(400)의 결합시 상기 내측팁(440)의 경사접촉면(445a)이 헤드프레임(300)의 경사접촉홈(313b)에 밀착되어 혼합가스통로(433)와 절단산소통로(445) 사이의 기밀을 더욱 확실하게 유지함으로써 양쪽 통로에 흐르는 혼합가스와 절단산소가 서로 혼합되는 것을 방지할 수 있다.Therefore, when the head frame 300 and the tip 400 are coupled, the inclined contact surface 445a of the inner tip 440 is in close contact with the inclined contact groove 313b of the head frame 300 to cut the mixed gas passage 433. By keeping the airtight between the oxygen passages 445 more reliably, it is possible to prevent the mixed gas and the cut oxygen flowing in both passages from mixing with each other.
또한, 헤드프레임(300)의 내부구조에 대하여 도 16을 참조하여 설명하면, 헤드프레임(300) 내에는 연료가스 및 예열산소를 혼합하기 위한 인젝터(350)가 형성된다. 인젝터(350)는 연료가스유로(311)의 단부에 연결된 인젝팅챔버(350a)와, 인젝팅챔버(350a) 내에 구비된 인젝팅코어(350b)와, 인젝팅코어(350b)의 중앙에 형성된 중앙유로(350c)에 의해 이루어지며, 상기 중앙유로(350c)는 예열산소유로(312)와 연결되어 있다.In addition, the internal structure of the head frame 300 will be described with reference to FIG. 16. An injector 350 for mixing fuel gas and preheated oxygen is formed in the head frame 300. The injector 350 is formed at the center of the injecting chamber 350a connected to the end of the fuel gas flow path 311, the injecting core 350b provided in the injecting chamber 350a, and the injecting core 350b. The central channel 350c is formed, and the central channel 350c is connected to the preheated oxygen channel 312.
또한, 인젝팅코어(350b)의 중앙유로(350c) 전방에는 인젝팅챔버(350a)와 연이어 형성된 인젝팅유로(352)가 형성되며, 인젝팅유로(352)는 헤드프레임(300)과 팁(400)의 결합시 혼합실(353)과 연결된다. In addition, an injection passage 352 is formed in front of the central passage 350c of the injection core 350b, which is formed in succession with the injection chamber 350a, and the injection passage 352 has a head frame 300 and a tip ( When combined with 400 is connected to the mixing chamber (353).
따라서 인젝팅코어(350b)의 중앙유로(350c)에서 고속으로 분사되어 인젝팅유로(352) 내로 유동하는 예열산소와 함께 인젝팅챔버(350a) 내의 연료가스는 예열산소와 함께 인젝팅유로(352) 내로 유입되며, 인젝팅유로(352)로 유입된 예열산소와 연료가스는 인젝팅유로(352)를 통과할 때 층류유동을 하게 된다. Therefore, the fuel gas in the injection chamber 350a along with the preheated oxygen injected at a high speed from the central flow path 350c of the injecting core 350b and flows into the injection flow path 352 is injected along with the preheated oxygen. ), And the preheated oxygen and fuel gas introduced into the injection passage 352 undergo laminar flow when passing through the injection passage 352.
또한, 인젝팅유로(352)의 길이를 종래기술에 비하여 짧게 형성할 수 있어, 인젝팅유로(352) 내에서 예열산소와 연료가스가 혼합되어 혼합가스 상태로 흐르는 것을 최대한 방지할 수 있다.In addition, the length of the injection passage 352 may be shorter than that of the related art, and thus, the preheated oxygen and the fuel gas may be mixed in the injection passage 352 and flow in the mixed gas state as much as possible.
본 실시예에서의 '층류유동'은 인젝팅유로(352)에 의해 형성된 관로를 통하여 예열산소와 연료가스가 유동하는 과정에서 그 중심부로는 예열산소가 유동하고 가장자리부분으로는 연료가스가 유동하여, 서로 혼합되지 않고 층상구조를 형성하며 유동하는 것을 지칭한다.In the present embodiment, the laminar flow flows through preheated oxygen and fuel gas through the pipeline formed by the injecting flow passage 352, and the preheated oxygen flows through the center and the fuel gas flows through the edge. It refers to the flow of forming a layered structure without mixing with each other.
상기 층류유동하는 예열산소 및 연료가스는 인젝팅유로(352)를 거쳐 팁(400)의 혼합실(353)에 유입되는 과정에서 넓은 단면적을 갖는 혼합실(353)에 도달되면 유속이 급격히 감소되면서 와류가 형성되어 서로 혼합된다. 이에 따라 예열산소 및 연료가스의 혼합률이 상승되어 혼합가스통로(433)를 통해 분사되는 혼합가스의 열효율이 증가되는 효과를 얻을 수 있다.When the laminar flow of preheated oxygen and fuel gas reaches the mixing chamber 353 having a large cross-sectional area in the process of flowing into the mixing chamber 353 of the tip 400 through the injecting passage 352, the flow rate decreases rapidly. Vortex is formed and mixed with each other. Accordingly, the mixing rate of the preheated oxygen and the fuel gas is increased, thereby increasing the thermal efficiency of the mixed gas injected through the mixed gas passage 433.
이와 같이 본 발명의 제3실시예는, 인젝터(350)가 헤드프레임(300) 내에 배치된 구조에 의해, 사용 중 역화가 발생되더라도 화염이 인젝팅유로(352) 내로 유입되지 못하고 혼합실(353)까지만 도달하게 되므로, 역화에 의한 폭발 등의 사고나 헤드프레임(300)의 과열 등이 유발될 가능성이 매우 낮아지는 효과를 얻을 수 있다.As described above, according to the third embodiment of the present invention, the injector 350 is disposed in the headframe 300, so that flames do not flow into the injecting flow passage 352 even when backfire occurs during use. Since only up to), it is possible to obtain an effect that the possibility of an accident such as explosion due to backfire or overheating of the head frame 300 is very low.
참고로, 층상구조를 형성하며 유동하는 예열산소와 연료가스의 경계면에서는 부분적인 혼합이 발생되어 미량의 혼합가스가 생성될 수 있겠으나, 미량의 혼합가스만으로는 역화가 발생되었을 때 화염이 인젝팅유로(352) 내로 유입될 만큼의 가연성을 갖지는 못한다.For reference, partial mixing may occur at the interface between the preheated oxygen and fuel gas flowing in a layered structure, but a small amount of mixed gas may be generated. It does not have enough flammability to flow into 352.
본 실시예에서의 '층류유동'은 예열산소와 연료가스가 유동되는 과정에서 일부분이 혼합되더라도 충분한 가연성을 갖지 못하여 화염이 인젝팅유로(352)내로 유입되지 않도록 층상구조를 유지하며 유동되는 것을 말한다. 이를 위하여 인젝팅유로(352)의 길이는 층류유동이 유지되는 정도의 길이를 갖도록 형성될 수 있다.In the present embodiment, 'laminar flow' refers to a fluid that maintains a layered structure so that flames do not flow into the injecting flow path 352 even though a portion of the preheated oxygen and fuel gas are mixed, and thus does not have sufficient flammability. . To this end, the length of the injection passage 352 may be formed to have a length such that the laminar flow is maintained.
한편, 본 발명의 가스절단기용 헤드(30)는, 연료가스보다 상대적으로 고압인 예열산소의 고속분사에 의해 인젝팅챔버(350a) 내의 연료가스가 인젝팅유로(352)로 흡입되는 방식이므로, 연료가스의 공급압력에 의존하는 방식과 달리 연료가스가 안정적으로 공급되어 일정한 화력이 유지되는 효과를 얻을 수 있다.On the other hand, the gas cutter head 30 of the present invention, since the fuel gas in the injecting chamber 350a is sucked into the injecting flow path 352 by the high-speed injection of preheated oxygen, which is relatively higher than the fuel gas, Unlike the method of relying on the supply pressure of the fuel gas, the fuel gas is stably supplied, so that a constant thermal power can be maintained.
또, 인젝팅유로(352)가 헤드프레임(300) 내에 배치됨에 따라 사용 중에 역화가 발생되더라도 화염에 의한 폭발 등의 안전사고가 유발될 가능성이 없다. In addition, since the injection passage 352 is disposed in the head frame 300, even if a backfire occurs during use, there is no possibility of causing a safety accident such as an explosion due to a flame.
상술한 바와 같이, 헤드프레임(300)은 연료가스, 예열산소 및 절단산소가 서로 혼합되는 것을 방지하기 위한 별도의 밀폐부재를 요하지 않는다. 즉, 고무와 같은 탄성소재로 제조된 밀폐부재를 사용하지 않고도 연료가스, 예열산소 및 절단산소가 임의로 혼합되는 것을 방지할 수 있으므로, 역화 등에 의하여 헤드프레임(300)이 가열되어 밀폐부재의 열화에 따른 손상에 의한 연료가스, 예열산소 및 절단산소의 혼합현상이 발생되지 않는 효과를 얻을 수 있다.As described above, the head frame 300 does not require a separate sealing member to prevent the fuel gas, preheated oxygen and cut oxygen are mixed with each other. That is, since the fuel gas, preheated oxygen, and cut oxygen can be prevented from being arbitrarily mixed without using a sealing member made of an elastic material such as rubber, the head frame 300 is heated by backfire or the like to deteriorate the sealing member. The mixing phenomenon of the fuel gas, preheated oxygen, and cleaved oxygen may not be generated due to the damage.
도 21 내지 도 31에는 본 발명의 제4실시예에 따른 가스절단기가 도시되어 있다. 21 to 31 show a gas cutter according to a fourth embodiment of the present invention.
본 발명의 제4실시예는, 도 21 내지 도 23에 도시된 바와 같이 체결부재(500)에는 삽입공(502)이 관통 형성되며, 그 내주면에는 암나사부(501)가 형성된다. 헤드프레임(300)의 선단부 외주면에는 숫나사부(301)가 형성되는데, 헤드프레임(300)의 숫나사부(301)는 체결부재(500)의 암나사부(501)와 상응하는 형상으로 형성된다.In the fourth embodiment of the present invention, as shown in Figs. 21 to 23, the fastening member 500 has an insertion hole 502 formed therein, and an internal thread portion 501 is formed on the inner circumferential surface thereof. A male screw portion 301 is formed on the outer circumferential surface of the front end of the head frame 300, and the male screw portion 301 of the head frame 300 is formed in a shape corresponding to the female screw portion 501 of the fastening member 500.
따라서 체결부재(500)는 도 21과 도 23에 도시된 바와 같이 헤드프레임(300)에 체결될 수 있으며, 이때 팁(400)의 후단부는 헤드프레임(300)의 선단부에 함입된 형상으로 형성된 안착홈(302)에 안착된 후 체결부재(500)에 의해 고정된다. 즉, 체결부재(500)의 나사산부(502) 및 헤드프레임(300)의 숫나사부(301)가 서로 체결되어 결합된다. Accordingly, the fastening member 500 may be fastened to the head frame 300 as shown in FIGS. 21 and 23, wherein the rear end of the tip 400 is seated in a shape recessed in the front end of the head frame 300. After being seated in the groove 302, it is fixed by the fastening member 500. That is, the threaded portion 502 of the fastening member 500 and the male threaded portion 301 of the head frame 300 are coupled to each other.
이와 같이 팁(400)이 체결부재(500)에 의해 헤드프레임(300)에 결합되었을 때 삽입공(502)으로는 팁(400)이 관통하여 체결부재(500)의 선단부 방향으로 돌출된다. 상기 팁(400)에는 외측팁(430) 및 내측팁(440)이 포함되는데, 내측팁(440)은 외측팁(430) 내에 형성된 공간에 배치되어, 도시된 바와 같이 팁(400)의 내부는 절단산소통로(445) 및 혼합가스통로(433)가 형성된 이중관 형상을 갖는다.As described above, when the tip 400 is coupled to the head frame 300 by the fastening member 500, the tip 400 penetrates into the insertion hole 502 and protrudes toward the front end of the fastening member 500. The tip 400 includes an outer tip 430 and the inner tip 440, the inner tip 440 is disposed in the space formed in the outer tip 430, the inside of the tip 400 as shown The cut oxygen passage 445 and the mixed gas passage 433 have a double tube shape.
외측팁(430)의 후단부에는 직경이 확장된 형상을 갖는 외측팁 플랜지부(430a)가 형성되고, 내측팁(440)의 후단부에도 직경이 확장된 형상을 갖는 내측팁 플랜지부(440a)가 형성된다. 내측팁 플랜지부(440a) 및 외측팁 플랜지부(430a)는 상응하는 외경을 갖도록 형성되며, 내측팁 플랜지부(430a)는 안착홈(302)에 상응하는 형상을 갖도록 형성된다. An outer tip flange portion 430a having an expanded diameter is formed at the rear end of the outer tip 430, and an inner tip flange portion 440a having an expanded diameter at the rear end of the inner tip 440. Is formed. The inner tip flange portion 440a and the outer tip flange portion 430a are formed to have a corresponding outer diameter, and the inner tip flange portion 430a is formed to have a shape corresponding to the seating groove 302.
따라서 체결부재(500)에 의해 팁(400)이 헤드프레임(300)에 고정될 경우, 내측팁 플랜지부(440a)는 안착홈(302)에 안착되고, 외측팁 플랜지부(430a)는 내측팁 플랜지부(440a)에 겹쳐진 상태로 체결부재(500)에 의해 가압된다. Therefore, when the tip 400 is fixed to the head frame 300 by the fastening member 500, the inner tip flange portion 440a is seated in the seating groove 302, the outer tip flange portion 430a is the inner tip It is pressed by the fastening member 500 in a state where it overlaps the flange portion 440a.
외측팁(430)의 외경 및 내측팁(440)의 외경은 선단부 방향으로 갈수록 감소되는 형상을 갖는다. 내측팁(440)에는 후단부로부터 선단부를 관통하는 형상으로 절단산소통로(445)가 형성되며, 절단산소통로(445)의 선단부는 절단산소분사구(446)를 형성한다. The outer diameter of the outer tip 430 and the outer diameter of the inner tip 440 have a shape that decreases toward the front end portion. The inner tip 440 has a cutting oxygen passage 445 formed in a shape penetrating the front end portion from the rear end, and the cutting end oxygen passage 445 forms a cutting oxygen injection port 446.
내측팁(440)의 외경이 감소된 부분의 외주면에는 절단산소분사구(446)를 중심으로 하여 방사상으로 배치된 복수의 슬릿(444)이 형성된다. 외측팁(430)의 선단부에는 통공(433a)이 형성되는데, 내측팁(440)이 외측팁(430) 내로 삽입되면 내측팁(440)의 외경이 감소된 부분은 외측팁(430)의 통공(433a) 내로 삽입된다.On the outer circumferential surface of the portion where the outer diameter of the inner tip 440 is reduced, a plurality of slits 444 disposed radially around the cut oxygen injection sphere 446 are formed. A through hole 433a is formed at the tip of the outer tip 430. When the inner tip 440 is inserted into the outer tip 430, the portion of which the outer diameter of the inner tip 440 is reduced is the through hole of the outer tip 430. 433a).
여기서, 내측팁(440)의 외경이 감소된 부분의 외경은 외측팁(430)의 통공(433a) 내경과 상응하도록 형성된다. 그 외에 내측팁(440)의 중간부분 외경은 외측팁(430)의 중간부분 내경보다 작게 형성된다. Here, the outer diameter of the portion of which the outer diameter of the inner tip 440 is reduced is formed to correspond to the inner diameter of the through hole 433a of the outer tip 430. In addition, the outer diameter of the middle portion of the inner tip 440 is formed smaller than the inner diameter of the middle portion of the outer tip 430.
따라서 상기 내측팁(440)이 외측팁(430) 내에 삽입되었을 때에는 내측팁(440)의 외주면 및 외측팁(430)의 내주면 사이에 혼합가스통로(433)가 형성된다. Accordingly, when the inner tip 440 is inserted into the outer tip 430, a mixed gas passage 433 is formed between the outer circumferential surface of the inner tip 440 and the inner circumferential surface of the outer tip 430.
또, 내측팁 플랜지부(440a)에는 혼합가스유입공(442)이 관통 형성된다. 이때 외측팁 플랜지부(430a) 후단면은 내측팁 플랜지부(440a)와 접했을 때 혼합가스유입공(442)이 외측팁 플랜지부(430a)에 의해 막히지 않도록 혼합가스유입공(442)이 형성되어 혼합가스통로(433)의 후단부가 혼합가스유입공(442)과 연결되도록 한다.In addition, a mixed gas inlet hole 442 is formed through the inner tip flange 440a. At this time, the rear tip surface of the outer tip flange portion 430a is formed so that the mixed gas inlet hole 442 is not blocked by the outer tip flange portion 430a when it comes into contact with the inner tip flange portion 440a. The rear end of the mixed gas passage 433 is connected to the mixed gas inlet hole 442.
한편, 혼합가스통로(433)의 후단부에는 혼합가스유입공(442)의 선단부가 연결된 혼합실이 형성되는데, 그 단면적은 혼합가스유입공(442)보다 넓도록 형성된다. 여기서 혼합실은 혼합가스통로(433)와 별도로 형성되는 것이 아니라 혼합가스통로(433)의 후단부 일부를 지칭하는 것이다.On the other hand, the mixing chamber connected to the front end of the mixed gas inlet hole 442 is formed at the rear end of the mixed gas passage 433, the cross-sectional area is formed to be wider than the mixed gas inlet hole (442). Here, the mixing chamber is not formed separately from the mixed gas passage 433 and refers to a portion of the rear end of the mixed gas passage 433.
혼합가스유입공(442)으로 유입된 예열산소와 연료가스가 단면적이 넓은 혼합실로 유입되면 유속이 감소되며 와류를 형성하게 되고, 이 과정에서 예열산소 및 연료가스가 혼합되어 가연성을 갖는 혼합가스가 생성된다.When the preheated oxygen and fuel gas introduced into the mixed gas inlet hole 442 flow into the mixing chamber having a large cross-sectional area, the flow rate decreases and forms a vortex. In this process, the preheated oxygen and fuel gas are mixed to produce a flammable mixed gas. Is generated.
따라서 팁(400)의 후단면 중심부로 절단산소가 공급되면, 절단산소는 절단산소통로(445)를 거쳐 절단산소분사구(446)로 분사되고, 혼합가스유입공(442)으로 유입된 예열산소와 연료가스는 혼합가스통로(433)의 혼합실을 거치면서 혼합가스를 생성하며, 혼합가스는 혼합가스통로(433)를 거쳐 슬릿(444)을 통하여 통공(433a)으로 분사된다. Therefore, when the cutting oxygen is supplied to the center of the rear end surface of the tip 400, the cutting oxygen is injected into the cutting oxygen injection port 446 through the cutting oxygen passage 445 and the preheated oxygen introduced into the mixed gas inlet hole 442. The fuel gas generates a mixed gas while passing through the mixing chamber of the mixed gas passage 433, and the mixed gas is injected into the through hole 433a through the slit 444 through the mixed gas passage 433.
도 25에 도시된 바와 같이, 팁(400)의 선단에 구비되는 화구(449)에는 절단산소분사구(446) 및 혼합가스분사구(435)가 각각 형성된다. 앞서 설명한 바와 같이, 절단산소분사구(446)는 내측팁(440)의 중심부에 배치되고, 혼합가스분사구(435)는 절단산소분사구(446)의 주변에 방사상으로 배치된다.As illustrated in FIG. 25, the crater 449 provided at the tip of the tip 400 is provided with a cutting oxygen injection sphere 446 and a mixed gas injection sphere 435, respectively. As described above, the cutting oxygen injection port 446 is disposed at the center of the inner tip 440, the mixed gas injection port 435 is disposed radially around the cutting oxygen injection port 446.
여기서, 혼합가스분사구(435)는 슬릿(444)에 의해 형성된 것으로, 혼합가스분사구(435)로 분사되는 혼합가스에 착화가 되어 피가공재를 충분히 가열한 후 절단산소분사구(446)를 통하여 절단산소가 분사되면서 피가공재의 절단이 행해질 수 있다.Here, the mixed gas injection port 435 is formed by the slit 444, is ignited by the mixed gas injected into the mixed gas injection port 435, and the workpiece is sufficiently heated, the cutting oxygen through the cutting oxygen injection port 446 Cutting of the workpiece can be done while is sprayed.
또한, 혼합가스통로(433)의 단면적은 필요에 따라 달리 형성될 수 있으나, 본 발명의 제4실시예에서는 혼합실에서 단면적이 가장 넓고 혼합가스분사구(435)로 갈수록 다시 단면적이 감소되는 형상을 갖는다.In addition, although the cross-sectional area of the mixed gas passage 433 may be differently formed as necessary, in the fourth embodiment of the present invention, the cross-sectional area is widest in the mixing chamber and the cross-sectional area decreases toward the mixed gas injection port 435 again. Have
이는 혼합가스유입공(442)으로부터 유입된 예열산소와 연료가스가 단면적이 넓은 혼합실로 유입되는 과정에서 충분한 와류가 발생되도록 하여 혼합률이 향상되도록 한 후, 혼합가스분사구(435)로 유동될수록 단면적의 감소에 따라 유속이 증가되어 화구(449)로부터 혼합가스가 충분한 유속으로 분사되고 그 과정에서 역화를 방지하도록 하기 위한 것이다.This allows sufficient vortices to be generated during the preheating oxygen and fuel gas flowed from the mixed gas inlet hole 442 into the mixing chamber having a large cross-sectional area so that the mixing rate is improved, and the cross-sectional area is increased as it flows to the mixed gas injection port 435. As the flow rate increases, the flow rate is increased so that the mixed gas is injected from the fireball 449 at a sufficient flow rate to prevent backfire in the process.
내측팁 플랜지부(440a)의 후단면 중심부에는 절단산소통로(445)의 후단부가 배치되고, 그 가장자리 부분에 혼합가스유입공(442)이 배치된다. 즉, 앞에서 설명한 바와 같이 절단산소분사구(446)로 절단산소가 분사되고 혼합가스분사구(435)로 혼합가스가 분사되도록 하기 위해서는, 절단산소통로(445)로 절단산소가 공급되어야 하고 혼합가스유입공(442)으로는 예열산소와 연료가스가 유입되어야 한다. The rear end of the cut oxygen passage 445 is disposed at the center of the rear end face of the inner tip flange 440a, and the mixed gas inlet hole 442 is disposed at the edge portion thereof. That is, in order to cut oxygen to be injected into the cutting oxygen injection port 446 and mixed gas to be injected into the mixed gas injection hole 435 as described above, cutting oxygen should be supplied to the cutting oxygen passage 445 and the mixed gas inlet hole In (442), preheated oxygen and fuel gas should be introduced.
따라서 내측팁 플랜지부(440a)의 후단면과 결합되는 헤드프레임(300)의 선단부에 형성된 안착홈(302) 또한 상응하는 형상을 가져야 한다. 헤드프레임(300)의 선단부에 형성된 안착홈(302)의 중심부에는 절단산소유로(313)의 선단부가 배치되고, 그 주변에 인젝팅유로(352)의 선단부가 배치된다. 여기서, 인젝팅유로(352)는 인젝팅캡(360)의 중심부에 형성된다. Therefore, the mounting groove 302 formed at the front end of the head frame 300 coupled with the rear end surface of the inner tip flange portion 440a should also have a corresponding shape. The front end of the cutting oxygen flow path 313 is disposed at the center of the seating groove 302 formed at the front end of the head frame 300, and the front end of the injection flow path 352 is disposed at the periphery thereof. Here, the injection passage 352 is formed at the center of the injection cap 360.
따라서 내측팁(440)의 후단면이 헤드프레임(300)의 안착홈(302)에 고정되면, 내측팁(440)의 중심부에 형성된 절단산소통로(445) 및 헤드프레임(300)에 형성된 절단산소유로(313)가 서로 연결된다. 즉, 헤드프레임(300)내로 유입되어 절단산소유로(313)를 통하여 유동되는 절단산소는 내측팁(440)의 절단산소통로(445)를 거쳐 절단산소분사구(446)로 분사된다.Therefore, when the rear end surface of the inner tip 440 is fixed to the seating groove 302 of the head frame 300, the cutting oxygen passage 445 formed in the center of the inner tip 440 and the cutting oxygen formed in the head frame 300 The flow paths 313 are connected to each other. That is, the cutting oxygen flowing into the head frame 300 and flowing through the cutting oxygen flow passage 313 is injected into the cutting oxygen injection port 446 through the cutting oxygen passage 445 of the inner tip 440.
상기 인젝팅유로(352)를 통하여 유동되는 예열산소와 연료가스는 혼합가스유입공(332)을 통해 유입되어 혼합가스분사구(435)로 분사된다.The preheated oxygen and fuel gas flowing through the injection passage 352 are introduced through the mixed gas inlet hole 332 and injected into the mixed gas injection hole 435.
한편, 상기 헤드프레임(300)의 인젝팅유로(352) 또는 혼합가스유입공(442) 중의 어느 한쪽, 예를 들면 헤드프레임(300)의 인젝팅유로(352) 쪽에 정렬관(370)을 끼워 고정시킨 상태에서, 팁(400)과의 결합시에 상기 정렬관(370)을 팁(400)에 형성된 혼합가스유입공(442)으로 끼워 맞춤시킬 수 있다.On the other hand, the alignment pipe 370 is inserted into one of the injecting flow path 352 or the mixed gas inlet hole 442 of the head frame 300, for example, the injecting flow path 352 of the head frame 300. In a fixed state, the alignment tube 370 may be fitted into the mixed gas inlet hole 442 formed in the tip 400 when the tip 400 is coupled to the tip 400.
따라서 상기 인젝팅유로(352)와 혼합가스유입공(442)의 중심이 일치하게 되며, 상기 인젝팅유로(352)의 내경과 정렬관(370)의 내경은 동일하게 설정할 수 있다.Therefore, the centers of the injecting channel 352 and the mixed gas inlet hole 442 coincide with each other, and the inner diameter of the injecting channel 352 and the inner diameter of the alignment tube 370 may be set to be the same.
이와 반대로, 도시하지는 않았지만, 팁(400)의 혼합가스유입공(442) 쪽에 정렬관(370)을 끼워 고정한 후 헤드프레임(300)과의 결합시에 상기 정렬관(370)을 팁(400)의 인젝팅유로(352)에 끼워 맞춤하는 것에 의해 상기 인젝팅유로(352)와 혼합가스유입공(442)의 중심이 일치하도록 구성하여도 좋다.On the contrary, although not shown, the alignment tube 370 is fixed to the mixed gas inlet hole 442 of the tip 400, and then the alignment tube 370 is coupled to the head frame 300 at the tip 400. The center of the injecting channel 352 and the mixed gas inlet hole 442 may be formed by fitting into the injecting channel 352 of FIG.
또, 상기 정렬관(370)의 바깥둘레면에는 그 둘레면으로 끼워지는 패킹(371)을 구비하고, 팁(400)의 내측팁(440)에는 상기 패킹(371)이 삽입되는 패킹홈(371a)을 형성하여 헤드프레임(300)과 팁(400)의 결합과 동시에 정렬관(370)과 내측팁(440) 사이의 기밀을 유지할 수 있게 된다.In addition, the outer periphery of the alignment tube 370 is provided with a packing 371 fitted into the circumferential surface, the packing groove 371a into which the packing 371 is inserted into the inner tip 440 of the tip 400. By forming a) it is possible to maintain the airtight between the alignment tube 370 and the inner tip 440 at the same time the head frame 300 and the tip 400 is coupled.
따라서 상기 패킹(371)에 의해 혼합가스통로(435)로 흐르는 혼합가스와 절단산소통로(445)로 흐르는 절단산소가 서로 혼합되는 것을 차단시킬 수 있다.Therefore, the mixed gas flowing through the mixed gas passage 435 and the cut oxygen flowing through the cut oxygen passage 445 may be blocked by the packing 371.
또한, 헤드프레임(300)의 내부구조에 대하여 설명하면, 헤드프레임(300) 내에는 연료가스 및 예열산소가 혼합되어 혼합가스가 생성되는 인젝팅부가 형성된다. 인젝팅부는 연료가스유로(311)의 단부에 형성된 연료가스챔버(311b), 연료가스챔버(311b) 내에 설치된 인젝팅코어(361) 및 인젝팅캡(360)에 의해 형성된다. In addition, the internal structure of the head frame 300 will be described. In the head frame 300, an injecting part in which fuel gas and preheated oxygen are mixed to generate a mixed gas is formed. The injecting part is formed by the fuel gas chamber 311b formed at the end of the fuel gas flow path 311, the injecting core 361 and the injecting cap 360 installed in the fuel gas chamber 311b.
인젝팅코어(361)는 원통형의 외주면을 가지며, 중심부에는 길이방향을 따라 예열산소유로(312)가 형성된다. 예열산소유로(312)는 인젝팅코어(361)의 선단부로 부터 후단부까지 관통하는 형상으로 형성되어 인젝팅코어(361)의 선단부에 형성된 예열산소분사공(312b)과 연결된다. 예열산소분사공(312b)은 예열산소유로(312)보다 작은 직경을 갖도록 형성될 수 있다. The injecting core 361 has a cylindrical outer circumferential surface, and a preheated oxygen flow passage 312 is formed at the center thereof in the longitudinal direction. The preheated oxygen flow passage 312 is formed in a shape penetrating from the front end to the rear end of the injecting core 361 and is connected to the preheated oxygen injection hole 312b formed at the front end of the injecting core 361. The preheated oxygen injection hole 312b may be formed to have a diameter smaller than that of the preheated oxygen flow path 312.
인젝팅코어(361)의 선단부 외측에는 테이퍼면(361a)이 형성된다. 이 테이퍼면(361a)은 인젝팅코어(361)의 선단부로 갈수록 인젝팅코어(361)의 외경이 감소되도록 형성된다.A tapered surface 361a is formed outside the tip end of the injecting core 361. The tapered surface 361a is formed such that the outer diameter of the injecting core 361 decreases toward the distal end of the injecting core 361.
인젝팅코어(361)의 후단부에는 도시되지 않은 나사산이 형성된다. 이 나사산이 형성된 부분은 도시된 바와 같이 헤드프레임(300)의 연료가스유로(311) 및 예열산소유로(312) 사이에 결합되어 체결부(311c)를 형성한다. 즉 인젝팅코어(361)는 헤드프레임(300)의 연료가스유로(311) 및 예열산소유로(312)를 연결하는 형상으로 형성된 통공의 내주면에 결합된다.The rear end of the injecting core 361 is formed with a thread not shown. This threaded portion is coupled between the fuel gas passage 311 and the preheated oxygen passage 312 of the head frame 300 to form a fastening portion 311c as shown. That is, the injecting core 361 is coupled to the inner circumferential surface of the through hole formed in a shape connecting the fuel gas passage 311 and the preheating oxygen passage 312 of the head frame 300.
한편, 앞에서 설명한 바와 같이 인젝팅코어(361)의 테이퍼면(361a)이 형성된 선단부의 전방에는 인젝팅캡(360)이 이격 배치된다. 인젝팅캡(360)은 헤드프레임(300)의 선단부에 형성된 테이퍼면(361a)과 상응하는 형상을 갖는다. 즉, 인젝팅캡(360)의 후단부에는 테이퍼면(360a)이 형성되는데, 테이퍼면(360a)은 선단부 방향을 향하여 함입된 형상을 갖는다. On the other hand, as described above, the injection cap 360 is spaced apart in front of the tip portion in which the tapered surface 361a of the injection core 361 is formed. The injecting cap 360 has a shape corresponding to the tapered surface 361a formed at the front end of the head frame 300. That is, the tapered surface 360a is formed at the rear end of the injecting cap 360, and the tapered surface 360a has a shape recessed toward the tip end direction.
따라서 인젝팅코어(361) 및 인젝팅캡(360)은 인젝팅코어(361)의 테이퍼면(361a)이 형성된 부분의 일부가 인젝팅캡(360)의 테이퍼면(360a)이 형성된 부분으로 삽입된 형상으로 배치된다. Therefore, the injecting core 361 and the injecting cap 360 have a shape in which a part of the tapered surface 3601 of the injecting core 361 is inserted into a portion in which the tapered surface 360a of the injecting cap 360 is formed. Is placed.
한편, 인젝팅캡(360)의 중심부에는 길이방향을 따라 선단부로부터 후단부를 관통하는 형상으로 인젝팅유로(352)가 형성된다. 인젝팅유로(352)의 선단부는 헤드프레임(300)의 안착홈(302) 내에 배치되며, 인젝팅유로(352)의 후단부는 인젝팅코어(361)의 예열산소분사공(312b)과 나란하게 배치된다.Meanwhile, an injection passage 352 is formed at the center of the injection cap 360 in a shape penetrating the rear end portion from the front end portion in the longitudinal direction. The tip end of the injection passage 352 is disposed in the seating groove 302 of the head frame 300, and the rear end portion of the injection passage 352 is parallel to the preheated oxygen injection hole 312b of the injection core 361. Is placed.
인젝팅캡(360)은 헤드프레임(300)의 안착홈(302)에 형성된 통공에 삽입되는 방식으로 헤드프레임(300)과 결합될 수 있다. 이때, 도시되지는 않았으나, 인젝팅캡(360)은 헤드프레임(300)에 용접 등의 방식으로 결합될 수 있다. The injection cap 360 may be coupled to the head frame 300 in a manner that is inserted into a through hole formed in the seating groove 302 of the head frame 300. At this time, although not shown, the injecting cap 360 may be coupled to the head frame 300 by welding or the like.
앞서 설명했던 바와 같이, 인젝팅코어(361) 및 인젝팅캡(360)은 이격 배치된다. 따라서 인젝팅코어(361)의 테이퍼면(361a) 및 인젝팅캡(360)의 테이퍼면(360a)사이에는 간격이 형성되는데, 이 간격은 연료가스챔버(311b)와 연결된다.As described above, the injecting core 361 and the injecting cap 360 are spaced apart. Therefore, a gap is formed between the tapered surface 361a of the injecting core 361 and the tapered surface 360a of the injection cap 360, which is connected to the fuel gas chamber 311b.
인젝팅코어(361)의 중심부에 형성된 예열산소유로(361b)는 인젝팅코어(361)의 후단에서 헤드프레임(300)에 형성된 예열산소유로(312)와 연결된다. 따라서 예열산소유로(312)를 통하여 유입된 예열산소는 인젝팅코어(361)의 후단으로 유입되어 예열산소유로(361b)를 거쳐 예열산소분사공(312b)으로 분사된다. 예열산소분사공(312b)으로 분사된 예열산소는 인젝팅캡(360)으로 유입된다.The preheated oxygen flow path 361b formed at the center of the injecting core 361 is connected to the preheated oxygen flow path 312 formed at the head frame 300 at the rear end of the injection core 361. Therefore, the preheated oxygen introduced through the preheated oxygen flow passage 312 is introduced into the rear end of the injecting core 361 and injected into the preheated oxygen injection hole 312b via the preheated oxygen flow passage 361b. The preheated oxygen injected into the preheated oxygen injection hole 312b flows into the injection cap 360.
여기서 인젝팅코어(361)에 형성된 예열산소분사공(312b)은 예열산소유로(312)보다 내경이 작게 형성되는데, 이는 예열산소분사공(312)을 통하여 분사되는 예열산소의 유속이 증가되도록 함으로써 연료가스챔버(311b) 내의 연료가스가 두 테이퍼면(361a,360a) 사이로 흡입되는 효과가 증가되도록 하기 위한 것이다. Here, the preheated oxygen injection hole 312b formed in the injecting core 361 has a smaller inner diameter than the preheated oxygen flow path 312, thereby increasing the flow rate of preheated oxygen injected through the preheated oxygen injection hole 312. This is to increase the effect that the fuel gas in the fuel gas chamber 311b is sucked between the two tapered surfaces 361a and 360a.
즉, 예열산소분사공(312b)으로부터 고속으로 분사되어 인젝팅유로(352) 내로 유동하는 예열산소에 의해 인젝팅코어(361)의 테이퍼면(361a) 및 인젝팅캡(360)의 테이퍼면(360a) 사이의 간격에는 저압이 형성되며, 그에 따라 연료가스유로(311)를 거쳐 연료가스챔버(311b) 내로 유입된 연료가스는 두 테이퍼면(361a,360a) 사이를 거쳐 예열산소와 함께 인젝팅유로(352) 내로 유입된다.That is, the tapered surface 361a of the injecting core 361 and the tapered surface 360a of the injecting cap 360 are injected by the preheated oxygen which is injected from the preheated oxygen injection hole 312b at high speed and flows into the injection flow passage 352. The low pressure is formed in the gap between the fuel cell and the fuel gas introduced into the fuel gas chamber 311b through the fuel gas flow path 311 between the two tapered surfaces 361a and 360a. 352 flows into.
연료가스챔버(311b)는 인젝팅코어(361)의 외주면 중 테이퍼면(361a)이 형성되지 않은 부분으로부터 이격되어 인젝팅코어(361)의 일부를 감싸는 형상으로 형성된다. 연료가스챔버(311b)의 체적은 화구(349)에서 필요한 화력을 감안하여 적정량의 연료가스가 혼합가스에 혼입될 수 있는 크기로 형성된다. 즉, 연료가스챔버(311b)의 체적은 필요에 따라 가감되도록 형성될 수 있으며, 이에 따라 절단산소유로(313)의 형상이 변경될 수도 있다. The fuel gas chamber 311b is formed in a shape to surround a part of the injecting core 361 by being spaced apart from a portion where the tapered surface 361a is not formed among the outer circumferential surfaces of the injecting core 361. The volume of the fuel gas chamber 311b is formed to a size such that an appropriate amount of fuel gas may be mixed in the mixed gas in consideration of the fire power required in the fireball 349. That is, the volume of the fuel gas chamber 311b may be formed to be added or subtracted as needed, and thus the shape of the cut oxygen flow passage 313 may be changed.
한편, 인젝팅유로(352)로 유입된 예열산소와 연료가스는 인젝팅유로(352) 및 이에 연결된 정렬관(370)을 거치는 과정에서 층류유동을 하게 된다.Meanwhile, the preheated oxygen and fuel gas introduced into the injection passage 352 undergo laminar flow in the course of passing through the injection passage 352 and the alignment tube 370 connected thereto.
본 실시예에서의 '층류유동'은 인젝팅유로(352) 및 정렬관(370)에 의해 형성된 관로를 통하여 예열산소와 연료가스가 유동하는 과정에서 그 중심부로는 예열산소가 유동하고 가장자리부분으로는 연료가스가 유동하여, 서로 혼합되지 않고 층상구조를 형성하며 유동하는 것을 지칭한다.In the present embodiment, the laminar flow flows through the pipeline formed by the injecting flow passage 352 and the alignment pipe 370, and the preheated oxygen flows to the center portion and the edge portion flows through the preheated oxygen and fuel gas. Refers to the flow of fuel gas to form a layered structure without mixing with each other.
상기 층류유동하는 예열산소 및 연료가스는 정렬관(370)을 거쳐 혼합가스통로(433)에 유입되는 과정에서 넓은 단면적을 갖는 혼합실에 도달되면 유속이 급격히 감소되면서 와류가 형성되어 서로 혼합된다. 이때, 정렬관(370)의 단면적 및 혼합실의 단면적 차이가 클수록 와류의 발생효과가 커질 수 있으며, 이에 따라 예열산소 및 연료가스의 혼합률이 상승되어 혼합가스분사구(435)로 분사되는 혼합가스의 열효율이 증가되는 효과를 얻을 수 있다.When the preheated oxygen and fuel gas flowing in the laminar flow reaches the mixing chamber having a large cross-sectional area in the process of flowing into the mixed gas passage 433 through the alignment pipe 370, the flow rate is rapidly reduced and vortices are formed and mixed with each other. At this time, the larger the difference between the cross-sectional area of the alignment tube 370 and the cross-sectional area of the mixing chamber, the greater the effect of generating the vortex, and thus the mixing rate of preheated oxygen and fuel gas is increased, so that the mixed gas injected into the mixed gas injection port 435 The effect of increasing the thermal efficiency can be obtained.
따라서 본 발명의 제4실시예는, 인젝팅부가 헤드프레임(300) 내에 배치된 구조에 의해, 사용 중 역화가 발생되더라도 화염이 정렬관(370) 내로 유입되지 못하고 혼합실까지, 즉 화염이 도 21에 BF로 표시한 범위까지만 도달하게 되므로, 역화에 의한 폭발 등의 사고나 헤드프레임(300)의 과열 등이 유발될 가능성이 매우 낮아지는 효과를 얻을 수 있다.Therefore, according to the fourth embodiment of the present invention, the structure in which the injecting unit is disposed in the head frame 300 does not allow the flame to flow into the alignment tube 370 even though backfire occurs during use. Since it reaches only the range indicated by BF at 21, it is possible to obtain an effect that the possibility of an accident such as explosion due to backfire or overheating of the headframe 300 is very low.
참고로 층상구조를 형성하며 유동하는 예열산소와 연료가스의 경계면에서는 부분적인 혼합이 발생되어 미량의 혼합가스가 생성될 수 있겠으나, 미량의 혼합가스만으로는 역화가 발생되었을 때 화염이 정렬관(370) 내로 유입될 만큼의 가연성을 갖지는 못한다.For reference, partial mixing may occur at the interface between the preheated oxygen and the fuel gas flowing in a layered structure, but a small amount of mixed gas may be generated. ) Does not have enough flammability to flow into.
즉, 본 실시예에서의 '층류유동'은 예열산소와 연료가스가 유동되는 과정에서 일부분이 혼합되더라도 충분한 가연성을 갖지 못하여 화염이 정렬관(370) 내로 유입되지 않도록 층상구조를 유지하며 유동되는 것을 말한다.That is, in the present embodiment, 'laminar flow' does not have sufficient flammability even when a portion of the preheated oxygen and fuel gas are mixed so that the flame is flowed while maintaining the layered structure so that the flame does not flow into the alignment tube 370. Say.
이를 위하여 인젝팅유로(352) 및 정렬관(370)의 길이는 층류유동이 유지되는 정도의 길이를 갖도록 형성될 수 있다. To this end, the length of the injection passage 352 and the alignment tube 370 may be formed to have a length such that laminar flow is maintained.
도시되지는 않았으나, 필요에 따라 정렬관(370)의 선단부, 즉 정렬관(370)이 혼합실과 접하는 부분에 화구(449) 방향으로 갈수록 직경이 증가되는 형상의 디퓨저부가 형성되어, 예열산소와 연료가스가 혼합실로 유입되는 과정에서 와류가 생성되는 정도가 조절되도록 할 수도 있다.Although not shown, a diffuser portion having a shape of increasing in diameter toward the crater 449 is formed at the tip of the alignment tube 370, that is, the portion in which the alignment tube 370 is in contact with the mixing chamber, as needed. It is also possible to control the degree to which the vortex is generated during the gas flow into the mixing chamber.
한편, 본 발명의 제4실시예는 연료가스보다 상대적으로 고압인 예열산소의 고속분사에 의해 연료가스가 인젝팅유로(352)로 흡입되어 혼합되는 방식이므로, 연료가스의 공급압력에 의존하는 방식과 달리 연료가스가 안정적으로 공급되어 일정한 화력이 유지되는 효과를 얻을 수 있다.On the other hand, since the fourth embodiment of the present invention is the fuel gas is sucked into the injecting flow path 352 by the high-speed injection of preheated oxygen, which is relatively higher than the fuel gas, the method depends on the supply pressure of the fuel gas Unlike the fuel gas is stably supplied, it is possible to obtain the effect of maintaining a constant thermal power.
또, 인젝팅유로(352)가 헤드프레임(300) 내에 배치됨에 따라 사용 중에 역화가 발생되더라도 화염에 의한 폭발 등의 안전사고가 유발될 가능성이 없다.In addition, since the injection passage 352 is disposed in the head frame 300, even if a backfire occurs during use, there is no possibility of causing a safety accident such as an explosion due to a flame.
상술한 바와 같이, 헤드프레임(300)은 연료가스, 예열산소 및 절단산소가 서로 혼합되는 것을 방지하기 위한 별도의 밀폐부재를 요하지 않는다. 즉, 고무와 같은 탄성소재로 제조된 밀폐부재를 사용하지 않고도 연료가스, 예열산소 및 절단산소가 임의로 혼합되는 것을 방지할 수 있으므로, 역화 등에 의하여 헤드프레임(300)이 가열되어 밀폐부재의 열화에 따른 손상에 의한 연료가스, 예열산소 및 절단산소의 혼합현상이 발생되지 않는 효과를 얻을 수 있다.As described above, the head frame 300 does not require a separate sealing member to prevent the fuel gas, preheated oxygen and cut oxygen are mixed with each other. That is, since the fuel gas, preheated oxygen, and cut oxygen can be prevented from being arbitrarily mixed without using a sealing member made of an elastic material such as rubber, the head frame 300 is heated by backfire or the like to deteriorate the sealing member. The mixing phenomenon of the fuel gas, preheated oxygen, and cleaved oxygen may not be generated due to the damage.
도 28에 도시된 본 발명의 제4실시예에 따른 제1변형예는, 헤드프레임(300) 내에 연료가스관(32), 예열산소관(33) 및 절단산소관(34)과 각각 연결되는 연료가스유로(311), 예열산소유로(312) 및 절단산소유로(313)가 각각 형성된다.28, the first modified example according to the fourth embodiment of the present invention includes a fuel connected to the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 in the head frame 300, respectively. The gas flow passage 311, the preheated oxygen flow passage 312, and the cut oxygen flow passage 313 are respectively formed.
여기서, 연료가스관(32) 예열산소관(33) 및 절단산소관(34)을 포함하는 밸브뭉치는 위에서 설명한 밸브뭉치(2)와 동일한 구조를 갖는 것이 적용될 수 있으므로 설명을 생략한다. Here, since the valve bundle including the fuel gas pipe 32 preheated oxygen pipe 33 and the cut oxygen pipe 34 may have the same structure as the valve bundle 2 described above, the description thereof will be omitted.
상기 연료가스관(32), 예열산소관(33) 및 절단산소관(34)으로부터 각각 유입된 연료가스, 예열산소 및 절단산소는 연료가스유로(311), 예열산소유로(312) 및 절단산소유로(313)를 통하여 각각 유동된다. Fuel gas, preheated oxygen, and cut oxygen introduced from the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 are respectively a fuel gas flow path 311, a preheated oxygen flow path 312, and a cut oxygen flow path. Respectively through 313.
체결부재(500)의 구성은 앞에서 설명한 실시예의 구성 및 작용 효과가 동일하므로 설명을 생략한다. The configuration of the fastening member 500 is omitted because it is the same as the configuration and operation effects of the above-described embodiment.
본 발명의 제4실시예의 제1변형예에서는 내측팁(440)의 플랜지부(440a)에 냉각유로(447)가 형성된다는 점에서 본 발명의 제4실시예와 차이가 있다. The first modification of the fourth embodiment of the present invention is different from the fourth embodiment of the present invention in that a cooling passage 447 is formed in the flange portion 440a of the inner tip 440.
도 28 및 도 29에 도시된 바와 같이, 팁의 후단면, 즉 내측팁 플랜지부(440a)의 후단면에는 냉각유로(447)가 형성된다. 냉각유로(447)는 헤드프레임(300)의 절단산소유로(313)를 통해 팁(400)의 절단산소통로(445)로 유입되는 절단산소가 유동되는 홈 형상으로 형성된다.As shown in FIGS. 28 and 29, a cooling passage 447 is formed at the rear end surface of the tip, that is, the rear end surface of the inner tip flange portion 440a. The cooling passage 447 is formed in a groove shape through which the cutting oxygen flowing into the cutting oxygen passage 445 of the tip 400 flows through the cutting oxygen passage 313 of the head frame 300.
절단산소통로(445)에는 직선형 냉각유로(447a) 및 곡선형 냉각유로(447b)가 포함될 수 있다. 여기서, 직선형 냉각유로(447a)는 플랜지부(440a)의 중심부에 배치된 절단산소통로(445)로부터 플랜지부(440a)의 가장자리 방향을 향하여 방사상으로 형성될 수 있다. 그리고 곡선형 냉각유로(447b)는 플랜지부(440a)의 후단면 가장자리 부분을 따라 형성되며, 도시된 바와 같이 직선형 냉각유로(447a)의 단부를 서로 연결하는 형상을 가질 수 있다.The cut oxygen passage 445 may include a straight cooling passage 447a and a curved cooling passage 447b. Here, the straight cooling passage 447a may be radially formed toward the edge of the flange portion 440a from the cut oxygen passage 445 disposed at the center of the flange portion 440a. The curved cooling flow path 447b is formed along the rear end edge of the flange portion 440a, and may have a shape in which ends of the straight cooling flow path 447a are connected to each other.
따라서 절단산소가 헤드프레임(300)의 절단산소유로(313)로부터 팁(400)의 절단산소통로(445)로 유입되는 과정에서 절단산소의 일부는 직선형 냉각유로(447a) 및 곡선형 냉각유로(447b)를 따라 유동될 수 있다.Therefore, in the process of cutting oxygen flowing into the cutting oxygen passage 445 of the tip 400 from the cutting oxygen passage 313 of the head frame 300, a part of the cutting oxygen is a straight cooling passage 447a and a curved cooling passage ( 447b).
이때, 절단산소는 저온이므로, 냉각유로(447)를 따라 절단산소가 유동될 경우 절단산소와 접촉되는 팁(400)의 후단면 및 헤드프레임(300)의 선단부가 냉각된 다. 즉 절단작업 또는 역화에 의해 팁(400)이 가열될 경우에도 팁(400)을 통하여 전도되는 열은 냉각유로(447)를 통하여 유동되는 절단산소에 의해 냉각되어 헤드프레임(300)으로 전달되는 열이 크게 감소될 수 있다.At this time, since the cutting oxygen is a low temperature, when the cutting oxygen flows along the cooling flow path 447, the rear end surface of the tip 400 and the front end of the head frame 300 are in contact with the cutting oxygen is cooled. That is, even when the tip 400 is heated by the cutting operation or backfire, the heat conducted through the tip 400 is cooled by the cutting oxygen flowing through the cooling passage 447 and transferred to the head frame 300. This can be greatly reduced.
따라서 작업 중 헤드프레임(300)이 가열되는 것이 방지되므로, 가열에 의한 팁(400), 헤드프레임(300), 연료가스관(32), 예열산소관(33) 및 절단산소관(34) 등의 온도상승이 억제될 수 있다.Therefore, the head frame 300 is prevented from being heated during operation, such as the tip 400, the head frame 300, the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 by heating. The rise in temperature can be suppressed.
현재 연료가스관(32), 예열산소관(33) 및 절단산소관(34)의 소재로는 가열에 따른 산화를 방지하기 위한 동합금을 사용하고 있는데, 상술한 바와 같은 냉각유로(447)의 냉각작용에 의해 산화가 방지될 수 있으므로, 연료가스관(32), 예열산소관(33) 및 절단산소관(34)의 소재가 동합금보다 저렴하고 기계적 강도가 우수하면서도 경량인 소재로 대체될 수 있는 효과를 얻을 수 있다.Currently, the fuel gas pipe 32, the preheated oxygen pipe 33, and the cut oxygen pipe 34 are made of a copper alloy for preventing oxidation due to heating. The cooling action of the cooling flow path 447 as described above is used. Since oxidation can be prevented by, the material of the fuel gas pipe 32, the preheated oxygen pipe 33 and the cut oxygen pipe 34 is cheaper than the copper alloy and has excellent mechanical strength and can be replaced with a lightweight material You can get it.
도 30에 도시된 본 발명의 제4실시예에 따른 제2변형예는, 앞에서 설명한 실시예의 구성과 동일한 부분에 대해서는 설명을 생략하고, 앞에서 설명한 실시예와 다른 차이점에 대해서만 설명한다. The second modification according to the fourth embodiment of the present invention shown in FIG. 30 omits description of the same parts as the configuration of the above-described embodiment, and only the differences from the above-described embodiment will be described.
헤드프레임(300)에는 연료가스유로(311), 예열산소유로(312) 및 절단산소유로(313)를 서로 연결하면서 헤드프레임(300)의 일부를 후단으로부터 선단부 방향으로 관통하는 분배기삽입공(380a)이 형성되며, 분배기삽입공(380a)에는 분배기가 삽입 결합된다. 분배기에는 분배기 본체(380)가 포함된다.The head frame 300 connects the fuel gas flow path 311, the preheated oxygen flow path 312, and the cut oxygen flow path 313 to each other, and the distributor insertion hole 380a penetrates a part of the head frame 300 from the rear end toward the tip end thereof. ) Is formed, the dispenser is inserted into the dispenser insertion hole (380a). The dispenser includes a dispenser body 380.
분배기 본체(380)는 원통형으로 형성되며, 분배기 본체(380)의 외주면에는 절단산소우회홈(381)이 형성된다. 절단산소우회홈(381)은 분배기 본체(380)의 외주면에 함입된 형상으로 형성되며, 분배기 본체(380)가 분배기삽입공(380a)에 삽입되었을 때 분배기 본체(380)의 외주면 중 절단산소유로(313)와 상응하는 위치에 형성된다.The distributor body 380 is formed in a cylindrical shape, the cutting oxygen bypass groove 381 is formed on the outer circumferential surface of the distributor body 380. The cutting oxygen bypass groove 381 is formed in a shape embedded in the outer circumferential surface of the distributor main body 380, and is cut oxygen flow path of the outer circumferential surface of the distributor main body 380 when the distributor main body 380 is inserted into the distributor insertion hole 380a. Is formed at a position corresponding to 313.
따라서 절단산소유로(313) 중 분배기삽입공(380a)에 결합된 분배기 본체(380)에 의해 차단된 부분은 절단산소우회홈(381)을 통하여 연결되므로, 절단산소관(34)으로 유입된 절단산소는 절단산소우회홈(381a)을 통하여 절단산소유로(313)의선단부까지 유동될 수 있다.Therefore, the part blocked by the distributor body 380 coupled to the distributor insertion hole 380a of the cutting oxygen flow passage 313 is connected through the cutting oxygen bypass groove 381, and thus cuts introduced into the cutting oxygen pipe 34. Oxygen may flow through the cut oxygen bypass groove 381a to the front end of the cut oxygen flow passage 313.
분배기 본체(380)의 선단부에는 인젝터(350)가 설치되는데, 이러한 인젝터(350)는 앞에서 설명한 실시예의 구성과 동일 유사한 구성을 갖는다. 즉, 선단부에 인젝터(350)가 구비된 분배기 본체(380)를 헤드프레임(300)의 분배기 삽입홈(380a)에 설치하여 구성된다. An injector 350 is installed at the front end of the distributor body 380. The injector 350 has a configuration similar to that of the embodiment described above. That is, the dispensing body 380 having the injector 350 is provided at the distal end of the dispensing insertion groove 380a of the head frame 300.
분배기 본체(380)에 예열산소유입공(382)이 형성되며, 예열산소유입공(382)은 분배기 본체(380)의 외주면으로부터 중심부까지 방사상으로 복수개가 형성될 수 있다. 여기서, 예열산소유입공(382)은 도시된 바와 같이 분배기 본체(380)가 분배기삽입공(380a)에 삽입되었을 때 분배기 본체(380)의 외주면 중 예열산소유로(312)와 상응하는 위치에 형성된다.The preheated oxygen inlet hole 382 is formed in the distributor body 380, and a plurality of preheated oxygen inlet holes 382 may be formed radially from the outer circumferential surface of the distributor body 380 to the center part. Here, the preheated oxygen inflow hole 382 is formed at a position corresponding to the preheated oxygen flow path 312 of the outer peripheral surface of the distributor body 380 when the distributor body 380 is inserted into the distributor insertion hole 380a as shown. do.
한편, 인젝터(350)의 선단 외주면에 인젝팅코어부(350b)가 구비되는데, 인젝팅코어부(350b)의 중심부에는 예열산소유로(311)에 연락되게 형성된다. 예열산소유로(311)는 분배기 본체(380)의 중심을 따라 분배기 본체(380)의 선단으로부터 둘레에 연장되게 형성된다. 달리 표현하자면, 예열산소유로(311)는 분배기 본체(380)의 중심부에 배치된 부분으로부터 분배기 본체(380)의 선단까지 둘레에 형성된다. 따라서 예열산소는 예열산소유로(311)를 거쳐 분배기 본체(380)의 선단으로 분사된다. On the other hand, the injecting core portion 350b is provided on the outer peripheral surface of the tip of the injector 350, and is formed in contact with the preheated oxygen flow path 311 at the center of the injecting core portion 350b. The preheated oxygen flow path 311 is formed to extend around the tip of the distributor body 380 along the center of the distributor body 380. In other words, the preheated oxygen flow path 311 is formed around the distal end portion of the distributor body 380 from the portion disposed at the center of the distributor body 380. Therefore, the preheated oxygen is injected to the tip of the distributor body 380 via the preheated oxygen flow path 311.
헤드프레임(300)에는 인젝팅코어부(350b)와 상응하는 형상을 갖고 인젝팅코어부(350b)의 선단 방향에 이격 배치되어 인젝팅코어부(350b)의 테이퍼면 형상에 상응하는 형상으로 중심부로 갈수록 헤드프레임(300)의 선단부를 향하여 함입된 형상의 테이퍼면이 형성된다.The head frame 300 has a shape corresponding to the injecting core part 350b and is spaced apart from the tip direction of the injecting core part 350b to correspond to the tapered surface shape of the injecting core part 350b. Towards the tapered surface of the shape recessed toward the leading end of the head frame 300 is formed.
인젝팅코어부(350b) 주변에는 연료가스유로(311)와 연결된 연료가스챔버(311b)가 형성되어, 연료가스관(32)을 통하여 유입된 연료가스가 연료가스유로(311)를 거친 후 연료가스챔버(311b)로 유입된다.A fuel gas chamber 311b connected to the fuel gas flow path 311 is formed around the injecting core unit 350b so that fuel gas introduced through the fuel gas pipe 32 passes through the fuel gas flow path 311 and then fuel gas. It flows into the chamber 311b.
이러한 본 실시예에 따른 헤드프레임(300)은 그 가공이 매우 편리하므로, 헤드프레임(300)의 제조에 소요되는 비용이 절약될 수 있다. 참고로 정렬관(370)에 대한 작용효과는 도 28을 참조하여 설명한 것과 동일하므로 설명을 생략한다.Since the head frame 300 according to the present embodiment is very convenient in processing, the cost for manufacturing the head frame 300 can be saved. For reference, the effects on the alignment tube 370 are the same as those described with reference to FIG.
도 31에 도시된 본 발명의 제4실시예에 따른 제3변형예는, 헤드프레임(300) 내에 연료가스관(31), 예열산소관(32) 및 절단산소관(33)과 각각 연결된 연료가스유로(311), 예열산소유로(312) 및 절단산소유로(313)가 각각 형성된다. According to a third modified example of the fourth embodiment of the present invention illustrated in FIG. 31, a fuel gas connected to a fuel gas pipe 31, a preheated oxygen pipe 32, and a cut oxygen pipe 33 in the head frame 300, respectively. A flow path 311, a preheated oxygen flow passage 312 and a cut oxygen flow passage 313 are formed, respectively.
본 발명의 제4실시예에 따른 제3변형예에서 앞에서 설명한 구성과 동일 부부에 대해서는 그 설명을 생략한다. 즉, 가스절단기의 밸브뭉치는 연료가스관(32), 예열산소관(33) 및 절단산소관(34)을 포함하며, 앞에서 설명한 밸브뭉치(2)와 동일한 구조를 갖는 것이 적용될 수 있다. In the third modification according to the fourth embodiment of the present invention, the description of the same components as those described above will be omitted. That is, the valve bundle of the gas cutter includes a fuel gas pipe 32, a preheated oxygen pipe 33, and a cut oxygen pipe 34, and the one having the same structure as the valve bundle 2 described above may be applied.
헤드프레임(300)에는 인젝팅코어(350b), 내측캡(440) 및 외측캡(430)이 포함되며, 헤드프레임(300)에는 연료가스유로(311) 및 예열산소유로(312)를 서로 연결하는 형상으로 인젝팅코어삽입공(391)이 형성된다. 그리고, 헤드프레임(300)에는 예열산소유로(312) 및 절단산소유로(313)를 서로 연결하는 형상으로 캡삽입공(392)이 형성된다.The head frame 300 includes an injecting core 350b, an inner cap 440, and an outer cap 430, and the head frame 300 connects a fuel gas passage 311 and a preheated oxygen passage 312 to each other. Injecting core insertion hole (391) is formed in the shape to be. In addition, a cap insertion hole 392 is formed in the head frame 300 in a shape of connecting the preheated oxygen flow passage 312 and the cut oxygen flow passage 313 to each other.
도시된 바와 같이, 인젝팅코어삽입공(391) 및 캡삽입공(392)은 서로 연결 형성되며, 캡삽입공(392)은 인젝팅코어삽입공(391)보다 큰 직경을 갖도록 형성된다. 인젝팅코어삽입공(391)에는 인젝팅코어(392)가 삽입된다. 인젝팅코어(361)의 선단부에는 테이퍼면(361a)이 형성되는데, 테이퍼면(361a)은 인젝팅코어(361)의 선단으로 갈수록 외경이 감소되는 형상으로 형성된다.As shown, the injecting core insertion hole 391 and the cap insertion hole 392 are formed to be connected to each other, the cap insertion hole 392 is formed to have a larger diameter than the injecting core insertion hole 391. The injection core 392 is inserted into the injection core insertion hole 391. A tapered surface 361a is formed at the distal end of the injecting core 361, and the tapered surface 361a is formed in a shape in which an outer diameter decreases toward the distal end of the injecting core 361.
인젝팅코어(361)의 후단부 외주면은 인젝팅코어삽입공(391)의 내주면과 상응하는 형상으로 형성되며, 인젝팅코어(361)는 후단부 외주면이 연료가스유로(311) 및 예열산소유로(312) 사이를 차단하는 형상으로 배치되도록 인젝팅코어삽입공(391)에 삽입된다.The outer circumferential surface of the rear end of the injecting core 361 is formed in a shape corresponding to the inner circumferential surface of the injecting core insertion hole 391, and the outer circumferential surface of the injecting core 361 has a fuel gas flow path 311 and a preheating oxygen flow path. It is inserted into the injecting core insertion hole 391 so as to be arranged in a shape that blocks between the 312.
인젝팅코어(361)에는 예열산소유로(312)가 형성되는데, 예열산소유로(312)는 인젝팅코어(361)의 중심부를 후단으로부터 선단까지 관통하는 형상으로 형성된다. 예열산소유로(312)의 선단부에는 예열산소유로(312)보다 작은 직경을 갖는 예열산소분사공(312b)이 형성된다.The preheated oxygen flow path 312 is formed in the injecting core 361, and the preheated oxygen flow path 312 is formed to penetrate the center of the injecting core 361 from the rear end to the front end. The preheated oxygen injection hole 312b having a diameter smaller than the preheated oxygen flow path 312 is formed at the tip end of the preheated oxygen flow path 312.
한편, 캡삽입공(392)의 내측에는 내측캡(395)이 삽입된다. 내측캡(395)은 원판 형상을 가지며, 내측캡(395)의 외주면은 캡삽입공(392)의 내측 외주면과 상응하는 형상을 갖도록 형성된다. 내측캡(395)은 캡삽입공(392) 내의 예열산소유로(312) 및 절단산소유로(313) 사이를 차단하는 형상으로 배치된다.On the other hand, the inner cap 395 is inserted inside the cap insertion hole 392. The inner cap 395 has a disc shape, and the outer circumferential surface of the inner cap 395 is formed to have a shape corresponding to the inner circumferential surface of the cap insertion hole 392. The inner cap 395 is disposed in a shape to block between the preheated oxygen flow passage 312 and the cut oxygen flow passage 313 in the cap insertion hole 392.
따라서 예열산소유로(312)로 유입된 예열산소는 내측캡(395)에 의해 절단산소유로(313)로 유입되는 것이 방지된다. 외측캡(396)은 캡삽입공(392)을 커버하는 형상으로 결합된다. 외측캡(396)의 외주면은 캡삽입공(392)의 후단부의 내주면과 상응하는 형상을 갖도록 형성되며, 외측캡(396)에 의해 절단산소유로(313)를 유동하는 절단산소는 헤드프레임(300) 외부로 유출되지 않게 된다.Therefore, the preheated oxygen introduced into the preheated oxygen flow passage 312 is prevented from entering the cut oxygen flow passage 313 by the inner cap 395. The outer cap 396 is coupled in a shape to cover the cap insertion hole 392. The outer circumferential surface of the outer cap 396 is formed to have a shape corresponding to the inner circumferential surface of the rear end of the cap insertion hole 392, and the cutting oxygen flowing through the cutting oxygen flow passage 313 by the outer cap 396 is the head frame 300. ) It will not leak out.
인젝팅코어(361)의 후단부 외주면, 내측캡(395)의 외주면 및 외측캡(396)의 외주면에는 용접홈이 각각 형성된다. 용접홈은 헤드프레임(300)의 후단부 방향으로 개방된 형상으로 형성된다.Weld grooves are formed on the outer circumferential surface of the rear end of the injecting core 361, the outer circumferential surface of the inner cap 395, and the outer circumferential surface of the outer cap 396, respectively. The welding groove is formed in a shape that is open toward the rear end of the head frame 300.
따라서 헤드프레임(300)에 인젝팅코어(361), 내측캡(395) 및 외측캡(396)을 결합시키고자 할 때에는, 헤드프레임(300)의 선단부가 하방향, 즉 중력방향을 향하도록 한 후 인젝팅코어(361)를 인젝팅코어삽입공(391)의 내측에 안착시키고 용접홈에 링 형상의 용접봉 또는 분말 상태의 용접재를 삽입한다. Therefore, when the injecting core 361, the inner cap 395, and the outer cap 396 are to be coupled to the head frame 300, the tip of the head frame 300 is directed downward, that is, in the direction of gravity. Then, the injecting core 361 is seated inside the injecting core insertion hole 391, and a ring-shaped welding rod or powder-like welding material is inserted into the welding groove.
이후, 캡삽입공(392) 내측에 내측캡(395)을 삽입한다. 이때, 캡삽입공(392)은 인젝팅코어삽입공(391)보다 큰 직경을 가지므로, 인젝팅코어삽입공(391) 및 캡삽입공(392) 사이에 단차가 형성되며, 내측캡(395)은 이 단차에 의해 지지되어 캡삽입공(392)의 내측에 배치될 수 있다. 내측캡(395)이 배치된 후에는 용접홈에 링 형상의 용접봉 또는 분말 상태의 용접재를 삽입한다. Thereafter, the inner cap 395 is inserted into the cap insertion hole 392. At this time, since the cap insertion hole 392 has a larger diameter than the injecting core insertion hole 391, a step is formed between the injecting core insertion hole 391 and the cap insertion hole 392, the inner cap 395 ) May be supported by this step and disposed inside the cap insertion hole 392. After the inner cap 395 is disposed, a ring-shaped electrode or a powdered welding material is inserted into the welding groove.
외측캡(396)의 외주면은 캡삽입공(392)의 내주면에 다소 억지끼워맞춤이 되도록 형성될 수 있다. 따라서 외측캡(396)이 캡삽입공(392)에 삽입되었을 때 외측캡(396)이 바른 위치를 유지하도록 할 수 있다.The outer circumferential surface of the outer cap 396 may be formed to be somewhat fitted to the inner circumferential surface of the cap insertion hole 392. Therefore, when the outer cap 396 is inserted into the cap insertion hole 392, the outer cap 396 can be maintained in the correct position.
외측캡(396)이 캡삽입공(392)의 입구, 즉 캡삽입공(392)을 커버하는 위치에 배치된 후에는 용접홈에 링 형상의 용접봉 또는 분말 상태의 용접재를 삽입한다.After the outer cap 396 is disposed at a position covering the inlet of the cap insertion hole 392, that is, the cap insertion hole 392, a ring-shaped welding rod or a powder-like welding material is inserted into the welding groove.
이후, 용접홈에 삽입된 링 형상의 용접봉 또는 분말 상태의 용접재가 융착되도록 하는데, 이 방법으로는 초음파 용접 또는 브레이징 등의 방법이 사용될 수 있다.Thereafter, a ring-shaped electrode or powder welding material inserted into the welding groove is welded, and as the method, ultrasonic welding or brazing may be used.
용접봉 또는 분말 상태의 용접재의 융착에 의해 헤드프레임(300), 인젝팅코어(361), 내측캡(395) 및 외측캡(396)이 서로 용접 결합되어 일체화된다. 따라서, 절단작업 또는 역화 등에 의해 팁으로부터 전도된 열에 의해 헤드프레임(300)에 가열되더라도 앞에서 설명했던 밀폐부재 등의 열화에 의한 손상이 발생되지 않으므로, 헤드프레임내에서 연료가스, 예열산소 및 절단산소가 임의로 혼합되는 것이 방지될 수 있고, 헤드프레임은 반영구적으로 사용될 수 있다.By welding the welding rod or powder in the powder state, the head frame 300, the injecting core 361, the inner cap 395 and the outer cap 396 are welded to each other and integrated. Therefore, even if the head frame 300 is heated by the heat conducted from the tip due to cutting operation or backfire, damage due to deterioration of the sealing member and the like described above does not occur, and thus fuel gas, preheating oxygen and cutting oxygen in the head frame. Can be prevented from mixing arbitrarily, and the headframe can be used semi-permanently.
특히 헤드프레임(300)은, 인젝팅코어(361), 내측캡(395) 및 외측캡(396)을 헤드프레임(300) 내에 순차적으로 배치시킨 후 용접을 행할 수 있으므로, 헤드프레임(300)의 제조가 쉬워지는 효과를 얻을 수 있다.In particular, the head frame 300, since the injecting core 361, the inner cap 395 and the outer cap 396 can be sequentially arranged in the head frame 300, welding can be performed, so that the head frame 300 of the head frame 300 The effect that manufacture becomes easy can be acquired.
한편, 헤드프레임(300)의 내부 중 인젝팅코어(361)가 배치된 부분의 선단부측에는 인젝팅캡부가 형성된다. 인젝팅캡부는 인젝팅코어(361)의 선단부로부터 헤드프레임(300)의 선단부 방향으로 이격 배치되며, 그 중심부에는 인젝팅유로(352)가 형성된다.On the other hand, the injecting cap portion is formed on the tip end side of the inside of the head frame 300 where the injecting core 361 is disposed. The injecting cap portion is spaced apart from the distal end of the injecting core 361 in the direction of the distal end of the head frame 300, and an injecting flow passage 352 is formed at the center thereof.
인젝팅유로(352)의 주변은 인젝팅코어(361)의 테이퍼면(361a) 형상에 상응하는 형상을 갖도록 중심부로 갈수록 헤드프레임(300)의 선단부를 향하여 함입된 형상의 테이퍼면(360a)이 형성된다.The periphery of the injection passage 352 has a tapered surface 360a having a shape recessed toward the front end of the head frame 300 toward the center so as to have a shape corresponding to the shape of the tapered surface 361a of the injection core 361. Is formed.
따라서 예열산소유로(311)를 통하여 인젝팅코어(361) 선단의 예열산소분사공(312b)으로 분사된 예열산소는 인젝팅유로(352)로 유입되며, 이에 따라 테이퍼면(360a,361a)의 주변 압력은 상대적으로 낮아진다. 그러므로, 연료가스는 예열산소와 함께 인젝팅유로(352)로 유입되고, 인젝팅유로(352)에서는 연료가스 및 예열산소가 상술한 바와 같이 층류유동하게 된다.Therefore, the preheated oxygen injected into the preheated oxygen injection hole 312b at the tip of the injecting core 361 through the preheated oxygen flow passage 311 flows into the injecting flow passage 352, and thus the tapered surfaces 360a and 361a The ambient pressure is relatively low. Therefore, the fuel gas flows into the injection passage 352 together with the preheated oxygen, and the fuel gas and the preheated oxygen flow in the injection passage 352 as described above.
도 32 내지 도 41에는 본 발명의 제5실시예에 따른 가스절단기가 도시되어 있다. 32 to 41 show a gas cutter according to a fifth embodiment of the present invention.
도 32 및 도 33에 도시된 팁(400)은, 예열가스가 아세틸렌인 경우 사용되는 팁으로서, 외측팁(430) 및 내측팁(440)으로 이루어진다. 내측팁(440)은 외측팁(430) 내에 형성된 공간에 배치됨과 동시에 도시된 바와 같이 팁(400)의 내부는 절단산소통로(445) 및 혼합가스통로(433)가 형성된 이중관 형상을 갖는다.32 and 33 is a tip used when the preheating gas is acetylene, and consists of an outer tip 430 and an inner tip 440. The inner tip 440 is disposed in a space formed in the outer tip 430 and at the same time, the inside of the tip 400 has a double tube shape in which a cutting oxygen passage 445 and a mixed gas passage 433 are formed.
상기 절단산소통로(445)는 내측팁(440)의 중앙에 형성되어 원형 단면을 가지며, 절단산소통로(445)의 선단부가 절단산소분사구(446)를 형성한다. 상기 외측팁(430)과 내측팁(440) 사이의 혼합가스통로(433)에는 혼합가스가 흐르도록 되어 있고, 혼합가스통로(433)의 선단부가 혼합가스분사구(434)를 형성한다.The cut oxygen passage 445 is formed in the center of the inner tip 440 has a circular cross section, the front end portion of the cut oxygen passage 445 forms a cut oxygen injection port 446. The mixed gas flows through the mixed gas passage 433 between the outer tip 430 and the inner tip 440, and a tip portion of the mixed gas passage 433 forms a mixed gas injection port 434.
외측팁(430)의 선단부에는 수평의 원형구멍(437)을 형성하고, 이 원형구멍(437)에 대응하는 내측팁(440)의 선단부에는 상기 절단산소분사구(446)와 동일 중심으로 하여 상기 원형구멍(437)보다 직경이 작은 수평의 원통형 삽입부(447)를 형성한다.A horizontal circular hole 437 is formed at the distal end of the outer tip 430, and the distal end of the inner tip 440 corresponding to the circular hole 437 has the same center as the cut oxygen injection port 446. A horizontal cylindrical insert 447 having a diameter smaller than the hole 437 is formed.
따라서 상기 원형구멍(437)과 원통형 삽입부(447)의 틈새에 의해 혼합가스분사구(435)가 형성되고, 이 혼합가스분사구(435)는 절단산소분사구(446)를 중심으로 하는 원형으로 형성된다.Therefore, the mixed gas injection port 435 is formed by the gap between the circular hole 437 and the cylindrical insertion portion 447, and the mixed gas injection port 435 is formed in a circular shape centering on the cut oxygen injection port 446. .
또한, 상기 원통형 삽입부(447)는 끝단에서 일정 길이 이격된 위치의 바깥둘레면에 원통형 삽입부(447)와 동일 중심으로 하는 원주상에서 외측팁(430)의 원형구멍(437)에 내접하는 혼합가스유통구(448)가 형성되어 있으며, 이 혼합가스유통구(448)는 복수개의 돌출부(448a)가 등 간격으로 형성되어 공간(448b)을 갖도록 구성된다.In addition, the cylindrical insertion portion 447 is inscribed in the circular hole 437 of the outer tip 430 on the circumference having the same center as the cylindrical insertion portion 447 on the outer circumferential surface of the position spaced apart from the end by a certain length A gas flow port 448 is formed, and the mixed gas flow port 448 is configured such that a plurality of protrusions 448a are formed at equal intervals to have a space 448b.
도 34에 도시된 바와 같이, 내측팁(440)의 원통형 삽입부(447)를 외측팁(430)의 원형구멍(437) 내에 삽입하는 것에 의해 자동적으로 원통형 삽입부(447)의 바깥둘레면과 원형구멍(437)의 안둘레면 사이의 틈새가 원주방향으로 일정하게 유지되고, 또한 이 틈새로 인해 형성된 혼합가스분사구(435)의 중심위치를 절단산소분사구(446)의 중심과 일치시켜 조립할 수 있다.As shown in FIG. 34, the outer peripheral surface of the cylindrical insert 447 is automatically inserted by inserting the cylindrical insert 447 of the inner tip 440 into the circular hole 437 of the outer tip 430. The gap between the inner circumferential surface of the circular hole 437 is kept constant in the circumferential direction, and can be assembled by matching the center position of the mixed gas jet port 435 formed with this gap with the center of the cut oxygen jet port 446. have.
이에 따라, 절단산소관(34)의 절단산소유로(313)에서 팁(400)의 후단면 중심부로 절단산소가 공급되면, 절단산소는 내측팁(440)의 절단산소통로(445)를 통해 선단부의 절단산소분사구(446)로 분사되고, 연료가스관(32)의 연료가스유로(311)와 예열산소관(33)의 예열산소유로(312)에서 공급되는 연료가스와 예열산소는 헤드프레임(300) 내에서 혼합되고, 이 혼합가스는 혼합가스통로(433)로 유입된 후, 혼합가스유통구(448)를 구성하는 돌출부(448a) 사이의 공간(448b)을 통해 혼합가스분사구(435)로 유입되어 혼합가스분사구(435)에서 분사된다.Accordingly, when the cutting oxygen is supplied from the cutting oxygen flow passage 313 of the cutting oxygen pipe 34 to the center of the rear end surface of the tip 400, the cutting oxygen passes through the cutting oxygen passage 445 of the inner tip 440. The fuel gas and the preheated oxygen injected into the cutting oxygen injection port 446 of the fuel gas pipe 32 and the preheated oxygen flow path 312 of the preheated oxygen pipe 33 are connected to the head frame 300. ) And mixed gas flows into the mixed gas passage 433 to the mixed gas injection hole 435 through the space 448b between the protrusions 448a constituting the mixed gas flow port 448. Inflow is injected from the mixed gas injection port (435).
이에 대해서는 도 35 및 도 36을 참조하여 상세히 설명한다. 도 35는 내측팁(440)의 원통형 삽입부(447)에 혼합가스유통구(448)가 형성된 상태를 나타낸 단면도로서, 상기 혼합가스유통구(448)를 구성하는 복수개의 돌출부(448a)가 외측팁(430)의 원형구멍(437)에 내접한 상태를 이루고 있으며, 각 돌출부(448a)의 사이사이에 공간(448b)이 형성되어 이 공간(448b)을 통해 혼합가스통로(433)에 공급된 혼합가스가 혼합가스분사구(435)로 유입된다.This will be described in detail with reference to FIGS. 35 and 36. FIG. 35 is a cross-sectional view illustrating a state in which the mixed gas flow holes 448 are formed in the cylindrical insertion portion 447 of the inner tip 440, and the plurality of protrusions 448a constituting the mixed gas flow holes 448 are outside. It is inscribed in a circular hole 437 of the tip 430, and a space 448b is formed between each of the protrusions 448a and is supplied to the mixed gas passage 433 through the space 448b. The mixed gas flows into the mixed gas injection port 435.
도 36은 외측팁(430)과 내측팁(440)의 선단부를 절단한 단면도로서, 화구(449)는 절단산소분사구(446) 및 혼합가스분사구(435)에 의해 형성된다. 앞에서 설명한 바와 같이, 절단산소분사구(446)는 내측팁(440)의 중앙에 배치되고, 혼합가스분사구(435)는 절단산소분사구(445)의 주위에 배치되어 동일 중심으로 하여 원형으로 형성되며, 혼합가스분사구(435)로 분사되는 혼합가스에 착화가 되어 피가공재를 충분히 가열한 후 절단산소분사구(446)를 통하여 절단산소가 분사되면 피가공재가 산화되어 피가공재의 절단이 행해진다.36 is a cross-sectional view of the distal end of the outer tip 430 and the inner tip 440, the crater 449 is formed by the cutting oxygen injection port 446 and the mixed gas injection port (435). As described above, the cutting oxygen injection sphere 446 is disposed in the center of the inner tip 440, the mixed gas injection sphere 435 is disposed around the cutting oxygen injection sphere 445 is formed in the same center as a circle, When the mixed gas injected into the mixed gas injection port 435 is ignited to sufficiently heat the workpiece, and the cutting oxygen is injected through the cut oxygen injection port 446, the workpiece is oxidized to cut the workpiece.
또, 본 발명은 상기 복수개의 돌출부(448a)가 외측팁(430)의 원형구멍(437)에 내접하는 다각형으로 형성하는 것이 바람직하다. 본 실시예에서는 다각형의 일예로서, 육각형으로 형성함으로써 원형구멍(437)의 안둘레면에 내접하는 6개의 돌출부(448a)와 6개의 공간(448b)을 형성한 것을 도시하고 있다.In addition, in the present invention, it is preferable that the plurality of protrusions 448a be formed in a polygon inscribed in a circular hole 437 of the outer tip 430. In the present embodiment, as an example of a polygon, six projections 448a and six spaces 448b inscribed in the inner circumferential surface of the circular hole 437 are formed by forming a hexagon.
또, 상기 복수개의 돌출부(448a)는 원형구멍(437)의 혼합가스통로(433) 측의 끝단부에 위치시키고, 혼합가스분사구(435)의 길이는 혼합가스분사구(435)의 외경보다 길거나 동일하게 형성하는 것이 바람직하다. 혼합가스분사구(435)의 길이가 외경보다 짧을 경우, 혼합가스의 분사압력이 낮아져 착화시 형성되는 불꽃이 넓게 퍼지게 되어 예열성능이 저하될 수 있다. 따라서 혼합가스분사구(435)의 길이는 외경보다 길거나 동일하게 하여 착화시 형성되는 불꽃이 퍼지지 않도록 함으로써 예열 성능을 유지하는 것이 바람직하다.Further, the plurality of protrusions 448a are positioned at the end portions of the mixed gas passage 433 side of the circular hole 437, and the length of the mixed gas injection hole 435 is longer than or equal to the outer diameter of the mixed gas injection hole 435. It is preferable to form it. When the length of the mixed gas injection port 435 is shorter than the outer diameter, the injection pressure of the mixed gas is lowered, so that the flame formed during ignition spreads widely, thereby lowering preheating performance. Therefore, the length of the mixed gas injection port 435 is longer than or equal to the outer diameter, it is preferable to maintain the preheating performance by preventing the flame formed during ignition spread.
이러한 구성으로 이루어진 본 발명은, 도 32 및 도 33에 도시된 바와 같이, 외측팁(430)의 원형구멍(437)에 내측팁(440)의 원통형 삽입부(447)를 끼워 조립하게 되면, 도 35에서와 같이 원통형 삽입부(447)에 형성된 복수개의 돌출부(448a)가 원형구멍(437)에 내접하는 것에 의해 자동적으로 외측팁(430)의 원형구멍(437)과 내측팁(440)의 원통형 삽입부(447) 사이에 균일한 틈새가 형성된다.32 and 33, when the cylindrical insert 447 of the inner tip 440 is fitted into the circular hole 437 of the outer tip 430, the assembly shown in FIG. As shown in 35, a plurality of protrusions 448a formed in the cylindrical insertion portion 447 are inscribed in the circular holes 437, and the cylindrical portions of the circular holes 437 and the inner tip 440 of the outer tip 430 are automatically inscribed. A uniform gap is formed between the insertion portions 447.
도 36에서와 같이, 상기 틈새에 의해 형성되는 혼합가스분사구(435)의 중심이 내측팁(440)의 중앙에 형성된 절단산소분사구(446)의 중심과 일치하게 되고, 혼합가스분사구(435)의 단면이 원형으로 형성되며, 조립이 간소화되어 조립 오차에 의한 절단산소분사구(446)의 중심과 혼합가스분사구(435)의 중심 편차를 최소화 할 수 있다.As shown in FIG. 36, the center of the mixed gas injection port 435 formed by the gap coincides with the center of the cut oxygen injection port 446 formed at the center of the inner tip 440. The cross section is formed in a circular shape, the assembly is simplified to minimize the center deviation of the cutting oxygen injection sphere 446 and the mixed gas injection sphere 435 due to the assembly error.
따라서 혼합가스통로(433)로 공급된 혼합가스는 혼합가스유통구(448)를 구성하는 복수개의 돌출부(448a)에 의해 형성된 공간(448b)을 따라서 혼합가스분사구(435)로 유입되어 분사되므로, 절단산소분사구(446)를 중심으로 하여 원주방향으로 균일한 불꽃과 압력을 유지할 수 있고, 이로써 예열성능 및 절단성능을 향상시킬 수 있다.Therefore, the mixed gas supplied to the mixed gas passage 433 is injected into the mixed gas injection port 435 along the space 448b formed by the plurality of protrusions 448a constituting the mixed gas flow port 448, It is possible to maintain a uniform flame and pressure in the circumferential direction around the cutting oxygen injection sphere 446, thereby improving the preheating performance and cutting performance.
또한, 혼합가스분사구(435)에 이물질이 끼이는 경우에도 헤드프레임(300)과 나사 결합된 체결부재(500)를 풀어 외측팁(430)과 내측팁(440)을 분해하는 간단한 작업에 의해 혼합가스분사구(435)가 노출되므로, 이물질 제거작업이 매우 편리하게 이루어진다.In addition, even when the foreign matter is caught in the mixed gas injection port 435 by mixing the simple action of disassembling the outer member 430 and the inner tip 440 by loosening the fastening member 500 screwed to the head frame 300. Since the gas injection port 435 is exposed, foreign matter removal is made very convenient.
한편, 도 37은 가스절단기용 팁이 조립된 헤드의 변형예를 나타낸 단면도이고, 도 38은 도 37에 도시된 수동가스절단기용 팁의 분해 사시도로서, 앞서 설명한 실시예에서의 구성과 동일한 부분에 대하여는 같은 부호를 부여한다. On the other hand, Figure 37 is a cross-sectional view showing a modified example of the head of the gas cutter tip is assembled, Figure 38 is an exploded perspective view of the tip for the manual gas cutter shown in Figure 37, the same as the configuration in the embodiment described above The same code is used for the same reference numeral.
앞에서 설명한 바와 마찬가지로, 가스절단기용 팁(400)은 외측팁(430) 및 내측팁(440)으로 이루어지고, 내측팁(440)은 외측팁(430) 내에 형성된 공간에 배치됨과 동시에 팁(400)의 내부는 절단산소통로(445) 및 혼합가스통로(433)가 형성된다.As described above, the tip 400 for the gas cutter consists of the outer tip 430 and the inner tip 440, the inner tip 440 is disposed in the space formed in the outer tip 430 and at the same time the tip 400 The inside of the cut oxygen passage 445 and the mixed gas passage 433 is formed.
상기 절단산소통로(445)는 내측팁(440)의 중앙에 형성되어 원형 단면을 가지며, 절단산소통로(445)의 선단부가 절단산소분사구(446)를 형성한다. 상기 외측팁(430)과 내측팁(440) 사이의 혼합가스통로(433)에는 혼합가스가 흐르도록 되어 있고, 혼합가스통로(433)의 선단부가 혼합가스분사구(435)를 형성한다.The cut oxygen passage 445 is formed in the center of the inner tip 440 has a circular cross section, the front end portion of the cut oxygen passage 445 forms a cut oxygen injection port 446. The mixed gas flows through the mixed gas passage 433 between the outer tip 430 and the inner tip 440, and a tip portion of the mixed gas passage 433 forms the mixed gas injection port 435.
외측팁(430)의 선단부에는 수평의 원형구멍(437)을 형성하고, 이 원형구멍(437)에 대응하는 내측팁(440)의 선단부에는 상기 절단산소분사구(446)와 동일 중심으로 하여 상기 원형구멍(437)보다 직경이 작은 수평의 원통형 삽입부(447)를 형성한다.A horizontal circular hole 437 is formed at the distal end of the outer tip 430, and the distal end of the inner tip 440 corresponding to the circular hole 437 has the same center as the cut oxygen injection port 446. A horizontal cylindrical insert 447 having a diameter smaller than the hole 437 is formed.
따라서 상기 원형구멍(437)과 원통형 삽입부(447)의 틈새에 의해 혼합가스분사구(435)가 형성되고, 이 혼합가스분사구(435)는 절단산소분사구(446)를 중심으로 하는 원형으로 형성된다.Therefore, the mixed gas injection port 435 is formed by the gap between the circular hole 437 and the cylindrical insertion portion 447, and the mixed gas injection port 435 is formed in a circular shape centering on the cut oxygen injection port 446. .
또, 상기 원통형 삽입부(447)는 끝단에서 일정길이 이격된 위치의 바깥둘레면에 원통형 삽입부(447)와 동일 중심으로 하는 원주상에서 외측팁(430)의 원형구멍(437)에 내접하는 혼합가스유통구(448)가 형성되어 있으며, 이 혼합가스유통구(448)는 다수의 돌기(448c) 및 홈(448d)들을 포함하여 구성된다.In addition, the cylindrical insert 447 is inscribed in the circular hole 437 of the outer tip 430 on the circumference having the same center as the cylindrical insert 447 on the outer circumferential surface of the position spaced at a certain length from the end A gas flow port 448 is formed, and the mixed gas flow port 448 includes a plurality of protrusions 448c and grooves 448d.
도 39에 도시된 바와 같이, 내측팁(440)의 원통형 삽입부(447)를 외측팁(430)의 원형구멍(437) 내에 삽입하는 것에 의해 자동적으로 원통형 삽입부(447)의 바깥둘레면과 원형구멍(437)의 안둘레면 사이의 틈새가 원주방향으로 일정하게 유지되고, 또한 이 틈새로 인해 형성된 혼합가스분사구(435)의 중심위치를 절단산소분사구(446)의 중심과 일치시켜 조립할 수 있다.As shown in FIG. 39, by inserting the cylindrical insertion portion 447 of the inner tip 440 into the circular hole 437 of the outer tip 430, the outer peripheral surface of the cylindrical insertion portion 447 is automatically The gap between the inner circumferential surface of the circular hole 437 is kept constant in the circumferential direction, and can be assembled by matching the center position of the mixed gas jet port 435 formed with this gap with the center of the cut oxygen jet port 446. have.
이에 따라, 절단산소관(34)의 절단산소유로(313)에서 팁(400)의 후단면 중심부로 절단산소가 공급되면, 절단산소는 내측팁(440)의 절단산소통로(445)를 통해 선단부의 절단산소분사구(446)로 분사되고, 연료가스관(32)의 연료가스유로(311)와 예열산소관(33)의 예열산소유로(312)에서 공급되는 연료가스와 예열산소는 헤드프레임(300) 내에서 혼합된다.Accordingly, when the cutting oxygen is supplied from the cutting oxygen flow passage 313 of the cutting oxygen pipe 34 to the center of the rear end surface of the tip 400, the cutting oxygen passes through the cutting oxygen passage 445 of the inner tip 440. The fuel gas and the preheated oxygen injected into the cutting oxygen injection port 446 of the fuel gas pipe 32 and the preheated oxygen flow path 312 of the preheated oxygen pipe 33 are connected to the head frame 300. Mixed within).
이 혼합가스는 혼합가스통로(433)로 유입된 후, 혼합가스유통구(448)를 구성하는 돌기(448c) 사이의 홈(448d)들을 통해 혼합가스분사구(435)로 유입되어 혼합가스분사구(435)에서 분사된다.After the mixed gas flows into the mixed gas passage 433, the mixed gas flows into the mixed gas injection port 435 through the grooves 448d between the projections 448c constituting the mixed gas flow port 448 and enters the mixed gas injection port ( 435.
이에 대해서는 도 40 및 도 41을 참조하여 상세히 설명한다. 도 40은 내측팁(440)의 원통형 삽입부(447)에 혼합가스유통구(448)가 형성된 상태를 나타낸 단면도로서, 이 혼합가스유통구(448)는 다수의 돌기(448c)들이 외측팁(430)의 원형구멍(437)에 내접한 상태를 이루고 있으며, 상기 돌기(448c)의 사이사이에 홈(448d)이 형성되어 이 홈(448d)들을 통해 혼합가스통로(433)에 공급된 혼합가스가 직선적으로 혼합가스분사구(435)로 유입될 수 있다.This will be described in detail with reference to FIGS. 40 and 41. 40 is a cross-sectional view showing a state in which the mixed gas flow port 448 is formed in the cylindrical insertion portion 447 of the inner tip 440. The mixed gas flow port 448 has a plurality of protrusions 448c having an outer tip ( 440 is inscribed in a circular hole 437, and a groove 448d is formed between the projections 448c, and the mixed gas supplied to the mixed gas passage 433 through the grooves 448d. May be linearly introduced into the mixed gas injection port (435).
도 41은 외측팁(430)과 내측팁(440)의 선단부를 절단한 단면도로서, 앞에서 설명한 바와 같이 화구(449)는 절단산소분사구(446) 및 혼합가스분사구(435)에 의해 형성된다. 절단산소분사구(446)는 내측팁(440)의 중앙에 배치되고, 혼합가스분사구(435)는 절단산소분사구(446)의 주위에 배치되어 동일 중심으로 하여 원형으로 형성된다.41 is a cross-sectional view of the distal end portion of the outer tip 430 and the inner tip 440. As described above, the crater 449 is formed by the cutting oxygen injection port 446 and the mixed gas injection port 435. The cutting oxygen injection port 446 is disposed at the center of the inner tip 440, and the mixed gas injection hole 435 is disposed around the cutting oxygen injection port 446 and is formed in a circular shape with the same center.
이에 따라, 혼합가스분사구(435)로 분사되는 혼합가스에 착화가 되어 피가공재를 충분히 가열한 후 절단산소분사구(446)를 통하여 절단산소가 분사되면 피가공재가 산화되어 피가공재의 절단이 행해진다.Accordingly, when the mixed gas injected into the mixed gas injection port 435 is ignited to sufficiently heat the workpiece, and the cutting oxygen is injected through the cutting oxygen injection port 446, the workpiece is oxidized to cut the workpiece. .
또, 상기 혼합가스유통구(448)는 원형구멍(437)의 혼합가스통로(433) 측의 끝단부에 위치시키고, 혼합가스분사구(435)의 길이는 혼합가스분사구(435)의 외경보다 길거나 동일하게 형성하는 것이 바람직하다.Further, the mixed gas flow port 448 is located at the end of the circular hole 437 on the side of the mixed gas passage 433, and the length of the mixed gas injection port 435 is longer than the outer diameter of the mixed gas injection port 435. It is preferable to form similarly.
상기 혼합가스분사구(435)의 길이가 외경보다 짧을 경우, 혼합가스의 분사압력이 낮아져 착화시에 형성되는 불꽃이 넓게 퍼지게 되어 예열성능이 저하될 수 있기 때문에 혼합가스분사구(435)의 길이는 외경보다 길거나 동일하게 하여 착화시 형성되는 불꽃이 퍼지지 않도록 하는 것이 좋다.When the length of the mixed gas injection port 435 is shorter than the outer diameter, the injection pressure of the mixed gas is lowered, so that the flame formed during ignition spreads widely, so that the preheating performance may be lowered. It is better to make it longer or the same so that the flame formed during ignition does not spread.
이러한 구성으로 이루어진 본 발명의 가스절단기용 팁(400)은, 외측팁(430)의 원형구멍(437)에 내측팁(440)의 원통형 삽입부(447)를 끼워 조립하게 되면, 도 40에서와 같이 원통형 삽입부(447)에 형성된 혼합가스유통구(448)의 돌기(448c)들이 원형구멍(437)에 내접하는 것에 의해 자동적으로 외측팁(430)의 원형구멍(437)과 내측팁(440)의 원통형 삽입부(447) 사이에 균일한 틈새가 형성된다. Gas cutter tip 400 of the present invention having such a configuration, when the cylindrical insertion portion 447 of the inner tip 440 is assembled into the circular hole 437 of the outer tip 430, as shown in FIG. Likewise, the projections 448c of the mixed gas flow holes 448 formed in the cylindrical insertion portion 447 are automatically inscribed in the circular holes 437 and the circular holes 437 and the inner tips 440 of the outer tip 430 are automatically inscribed. A uniform gap is formed between the cylindrical inserts 447.
또, 도 41에서와 같이, 이 틈새에 의해 형성되는 혼합가스분사구(435)의 중심이 내측팁(440)의 중앙에 형성된 절단산소분사구(435)의 중심과 일치하게 되고, 혼합가스분사구(435)의 단면이 원형으로 형성되며, 조립이 간소화되어 조립 오차에 의한 절단산소분사구(435)의 중심과 혼합가스분사구(435)의 중심 편차를 최소화 할 수 있다.In addition, as shown in FIG. 41, the center of the mixed gas injection port 435 formed by the gap coincides with the center of the cut oxygen injection port 435 formed at the center of the inner tip 440, and the mixed gas injection port 435 ) Has a circular cross section, and the assembly is simplified to minimize the center deviation of the cutting oxygen injection sphere 435 and the center of the mixed gas injection sphere 435 due to the assembly error.
따라서 상기 혼합가스통로(433)로 공급된 혼합가스는 다수의 돌기(448c)들에 의해 형성된 홈(448d)을 통해 혼합가스분사구(435)로 유입되어 분사됨으로써 혼합가스가 유동하지 않음은 물론 절단산소분사구(446)를 중심으로 하여 균일한 불꽃과 압력을 유지할 수 있게 되므로 예열성능 및 절단성능을 향상시킬 수 있는 것이다.Therefore, the mixed gas supplied to the mixed gas passage 433 is injected into the mixed gas injection port 435 through the grooves 448d formed by the plurality of protrusions 448c, and thus the mixed gas does not flow, and cutting is performed. Since it is possible to maintain a uniform flame and pressure around the oxygen injection port 446, it is possible to improve the preheating performance and cutting performance.
또한, 혼합가스분사구(435)에 이물질이 끼이는 경우에도 헤드프레임(300)과 나사결합된 체결부재(500)를 풀어 외측팁(430)과 내측팁(440)을 분해하는 간단한 작업에 의해 혼합가스분사구(435)가 노출되므로, 이물질 제거작업이 매우 편리하게 이루어진다. In addition, even when the foreign matter is caught in the mixed gas injection port 435 by mixing the simple action of disassembling the outer tip 430 and the inner tip 440 by releasing the fastening member 500 screwed to the head frame 300. Since the gas injection port 435 is exposed, foreign matter removal is made very convenient.
지금까지 설명된 실시예는 본 발명의 바람직한 실시예를 설명한 것에 불과하고, 본 발명의 권리범위는 설명된 실시예에 한정되는 것은 아니며, 본 발명의 기술적 사상과 특허청구범위 내에서 이 분야의 당업자에 의하여 다양한 변경, 변형 또는 치환이 가능할 것이며, 그와 같은 실시예들은 본 발명의 범위에 속하는 것으로 이해되어야 한다. The embodiments described so far are merely illustrative of the preferred embodiments of the present invention, and the scope of the present invention is not limited to the described embodiments, and those skilled in the art within the technical spirit and claims of the present invention. It will be understood that various changes, modifications, or substitutions may be made thereto, and such embodiments are to be understood as being within the scope of the present invention.
본 발명은, 가스절단기에서 연료가스가 아세틸렌인 경우에도 이에 적합한 팁의 구조를 제공함으로써, 아세틸렌 연소가스의 역화를 방지하여 안정적으로 피가공재를 절단할 수 있어 기술의 발전을 촉진하여 산업발전에 이바지할 수 있다. According to the present invention, even when the fuel gas is acetylene in the gas cutting machine, by providing a tip structure suitable for this, the acetylene combustion gas can be prevented from being backfired to stably cut the workpiece, thereby promoting the development of technology and contributing to industrial development. can do.

Claims (19)

  1. 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, A gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle,
    상기 헤드는, 연료가스유로와 예열산소유로 및 절단산소유로를 구비하고, 상기 연료가스유로를 통해 유입되는 연료가스와 예열산소유로를 통해 유입되는 예열산소가 혼합되는 믹싱공간부를 구비한 헤드프레임; The head may include a head frame including a fuel gas flow passage, a preheating oxygen flow passage, and a cutting oxygen flow passage, and a mixing space part in which fuel gas flowing through the fuel gas flow passage and preheating oxygen flowing through the preheating oxygen flow passage are mixed with each other;
    외측팁과 내측팁으로 이루어져 상기 헤드프레임의 믹싱공간부와 연결되어 혼합가스가 유입되는 혼합가스통로와 상기 헤드프레임의 절단산소유로와 연결되어 절단산소가 유입되는 절단산소통로를 구비한 팁; 및 A tip having an outer tip and an inner tip connected to the mixing space of the head frame and having a mixed gas passage through which mixed gas is introduced and a cutting oxygen passage connected with a cutting oxygen flow path of the head frame to introduce cutting oxygen; And
    상기 헤드프레임과 팁을 결합하기 위한 체결부재를 포함하며, It includes a fastening member for coupling the head frame and the tip,
    상기 헤드프레임의 믹싱공간부는 절단산소유로가 중심에 위치하는 원통형으로 형성되고, 상기 내측팁은 관형상으로 형성되어 그 내부가 상기 절단산소통로가 되며, 내측팁의 상단을 헤드프레임의 절단산소유로에 결합하는 것에 의해 상기 내측팁의 절단산소통로와 헤드프레임의 절단산소유로가 연결되고, 상기 믹싱공간부는 믹싱공간부의 안둘레면과 내측팁의 바깥둘레면 사이의 공간에 의해 형성되는 것을 특징으로 하는 가스절단기. The mixing space of the head frame is formed in a cylindrical shape in which the cutting oxygen flow path is located at the center, and the inner tip is formed in a tubular shape so that the inside thereof becomes the cutting oxygen flow path, and the upper end of the inner tip is cut oxygen flow path of the head frame. The cutting oxygen passage of the inner tip and the cutting oxygen flow path of the head frame are coupled to each other, and the mixing space portion is formed by a space between an inner circumference of the mixing space and an outer circumference of the inner tip. Gas cutter.
  2. 제1항에 있어서, 상기 헤드프레임의 믹싱공간부와 상기 팁의 혼합가스통로가 연결되는 부분의 단면적 크기가 동일 또는 단면적 크기의 차이가 최소화되도록 형성한 것을 특징으로 하는 가스절단기.The gas cutting machine according to claim 1, wherein the size of the cross section of the portion where the mixing space of the head frame and the mixed gas passage of the tip are connected is the same or the size of the cross section is minimized.
  3. 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, A gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle,
    상기 헤드는, 연료가스유로와 예열산소유로 및 절단산소유로를 구비하고, 상기 연료가스유로를 통해 유입되는 연료가스와 예열산소유로를 통해 유입되는 예열산소를 공급하기 위한 인젝팅유로를 구비한 헤드프레임;The head has a fuel gas flow path, a preheated oxygen flow path and a cut oxygen flow path, and a head having an injection flow path for supplying fuel gas flowing through the fuel gas flow path and preheated oxygen flowing through the preheated oxygen flow path. frame;
    외측팁과 내측팁으로 이루어져 상기 헤드프레임으로부터의 혼합가스가 유입되는 혼합가스통로와 상기 헤드프레임의 절단산소유로와 연결되어 절단산소가 유입되는 절단산소통로를 구비한 팁; 및A tip having a mixed gas passage through which the mixed gas from the head frame flows and a cutting oxygen passage through which the cutting oxygen flows in connection with the cutting oxygen flow path of the head frame; And
    상기 헤드프레임과 팁을 결합하기 위한 체결부재를 포함하며,It includes a fastening member for coupling the head frame and the tip,
    상기 내측팁은 관형상으로 형성되어 절단산소통로를 가짐과 동시에 내측팁의 상단이 헤드프레임의 절단산소유로에 결합되어 절단산소통로와 절단산소유로가 연결되고, 상기 헤드프레임에 형성된 인젝팅유로가 외측팁의 혼합가스통로에 연결되도록 구성한 것을 특징으로 하는 가스절단기.The inner tip is formed in a tubular shape to have a cutting oxygen passage and at the same time the upper end of the inner tip is coupled to the cutting oxygen passage of the head frame so that the cutting oxygen passage and the cutting oxygen passage are connected, and the injection passage formed in the head frame is Gas cutter, characterized in that configured to be connected to the mixed gas passage of the outer tip.
  4. 제1항 내지 제3항 중 어느 한 항에 있어서, 상기 팁을 구성하는 내측팁과 헤드프레임의 결합은, 상호 나사결합 또는 끼워 맞춤에 의해 이루어진 것을 특징으로 하는 가스절단기. The gas cutter according to any one of claims 1 to 3, wherein the coupling between the inner tip and the head frame constituting the tip is made by screwing or fitting each other.
  5. 제1항 내지 제3항 중 어느 한 항에 있어서, 상기 팁의 내측팁과 헤드프레임의 결합은, 상기 내측팁의 상단을 헤드프레임의 저면에 접하여 밀착시키고, 내측팁의 상단으로부터 일정거리 떨어진 부분에는 헤드프레임의 안둘레면에 접하여 지지되는 플랜지부를 형성하여 이루어지며, 상기 플랜지부에는 믹싱공간부와 혼합가스통로를 연통시키는 관통구멍을 원주방향으로 복수개 형성한 것을 특징으로 하는 가스절단기.According to any one of claims 1 to 3, Combination of the inner tip of the tip and the head frame, the upper end of the inner tip in close contact with the bottom of the head frame, a portion away from the upper end of the inner tip And a flange portion which is supported in contact with the inner circumferential surface of the head frame, wherein the flange portion has a plurality of through holes for circumferentially communicating the mixing space portion and the mixed gas passage.
  6. 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, A gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle,
    상기 헤드는, 연료가스유로와 예열산소유로 및 절단산소유로를 구비하고, 상기 연료가스유로를 통해 유입되는 연료가스와 예열산소유로를 통해 유입되는 예열산소가 혼합되는 믹싱공간부를 구비한 헤드프레임;The head may include a head frame including a fuel gas flow passage, a preheating oxygen flow passage, and a cutting oxygen flow passage, and a mixing space part in which fuel gas flowing through the fuel gas flow passage and preheating oxygen flowing through the preheating oxygen flow passage are mixed with each other;
    외측팁과 내측팁으로 이루어져 상기 헤드프레임의 믹싱공간부와 연결되어 혼합가스가 유입되는 혼합가스통로와 상기 헤드프레임의 절단산소유로와 연결되어 절단산소가 유입되는 절단산소통로를 구비한 팁; 및 A tip having an outer tip and an inner tip connected to the mixing space of the head frame and having a mixed gas passage through which mixed gas is introduced and a cutting oxygen passage connected with a cutting oxygen flow path of the head frame to introduce cutting oxygen; And
    상기 헤드프레임과 팁을 결합하기 위한 체결부재를 포함하며,It includes a fastening member for coupling the head frame and the tip,
    상기 헤드프레임의 믹싱공간부와 상기 팁의 혼합가스통로가 연결되는 부분의 단면적 크기가 동일 또는 단면적 크기의 차이가 최소화되도록 형성한 것을 특징으로 하는 가스절단기.Gas cutting machine, characterized in that the cross-sectional area size of the portion where the mixing space of the head frame and the mixed gas passage of the tip is the same or formed so as to minimize the difference in the cross-sectional area size.
  7. 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, A gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle,
    상기 헤드는, 연료가스유로와 예열산소유로 및 절단산소유로를 구비하고, 상기 연료가스유로와 예열산소유로를 통해 유입되는 연료가스와 예열산소를 인젝팅유로를 통해 층류유동시키기 위한 인젝팅부를 구비한 헤드프레임;The head includes a fuel gas flow path, a preheated oxygen flow path, and a cut oxygen flow path, and an injecting part for laminar flow of fuel gas and preheated oxygen flowing through the fuel gas flow path and the preheated oxygen flow path through an injecting flow path. One headframe;
    외측팁과 내측팁으로 이루어지고, 상기 외측팁과 내측팁 사이의 공간에 의해 형성되어 상기 헤드프레임의 인젝팅유로와 연결되는 혼합가스통로와, 상기 내측팁의 중앙에 형성되어 상기 헤드프레임의 절단산소유로와 연결되는 절단산소통로를 구비한 팁; 및 A mixed gas passage formed of an outer tip and an inner tip and formed by a space between the outer tip and the inner tip and connected to the injection passage of the head frame, and formed at the center of the inner tip to cut the head frame. A tip having a cut oxygen passage connected to the oxygen passage; And
    상기 헤드프레임과 팁을 결합하기 위한 체결부재를 포함하며, It includes a fastening member for coupling the head frame and the tip,
    상기 팁의 외측팁 후단부에는 삽입홈을 형성하고, 내측팁 후단부에는 상기 삽입홈에 끼워지는 삽입돌기를 형성하여 상기 외측팁에 대하여 내측팁이 일정한 위치에 조립되도록 하고, An insertion groove is formed at the rear end of the outer tip of the tip, and an insertion protrusion is formed at the rear end of the inner tip so that the inner tip is assembled at a predetermined position with respect to the outer tip.
    상기 내측팁의 삽입돌기를 제외한 외측팁과 내측팁 사이의 공간에 의해, 상기 헤드프레임의 인젝팅유로와 상기 팁의 혼합가스통로가 연결되도록 함과 동시에 상기 인젝팅유로에서 층류유동하여 유입된 예열산소와 연료가스가 혼합되는 혼합실이 형성되도록 한 것을 특징으로 하는 역화방지 가스절단기.By the space between the outer tip and the inner tip except the insertion protrusion of the inner tip, the injection flow path of the head frame and the mixed gas passage of the tip and at the same time pre-heated by laminar flow flow in the injection flow path A flashback preventing gas cutter, characterized in that a mixing chamber is formed in which oxygen and fuel gas are mixed.
  8. 제7항에 있어서, 상기 헤드프레임과 내측팁이 접하여 절단산소유로와 절단산소통로가 연결되는 부위에, 내측팁에는 경사접촉면을 형성하고 헤드프레임에는 상기 경사접촉면이 밀착되는 경사접촉홈을 형성한 것을 특징으로 하는 역화방지 가스절단기.The method of claim 7, wherein the head frame and the inner tip is in contact with the cutting oxygen flow path and the cutting oxygen communication path, the inner tip is formed with an inclined contact surface and the head frame is formed with an inclined contact groove in close contact with the inclined contact surface Flashback gas cut, characterized in that.
  9. 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, A gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle,
    상기 헤드는 연료가스유로와 예열산소유로, 절단산소유로를 각각 구비하고, 상기 연료가스유로를 통해 유입되는 연료가스와 예열산소유로를 통해 유입되는 예열산소를 유통시키기 위한 인젝터 및 인젝팅유로를 구비하며, 상기 인젝팅유로는 평탄하게 이루어진 바닥면까지 형성됨과 동시에 이 바닥면에 절단산소유로와 연이어지는 요홈이 형성된 헤드프레임을 포함하는 것을 특징으로 하는 가스절단기.The head has a fuel gas flow path, a preheated oxygen flow path, and a cut oxygen flow path, respectively, and an injector and an injecting flow path for circulating the fuel gas flowing through the fuel gas flow path and the preheated oxygen flowed through the preheated oxygen flow path. And the injecting flow passage comprises a head frame formed with a flat bottom surface and a recess formed in the bottom surface thereof with a groove connected to the cutting oxygen flow passage.
  10. 제9항에 있어서, 상기 헤드프레임의 바닥면에 형성된 요홈에는 절단산소통로를 갖는 내측팁의 상부 끝단이 끼워져 연결되고, 상기 내측팁의 둘레에 혼합가스통로를 갖는 외측팁의 상단부가 헤드프레임의 바닥면에 일치하도록 밀착되어 체결부재에 의해 결속되는 것을 특징으로 하는 가스절단기.10. The method of claim 9, wherein the upper end of the inner tip having a cutting oxygen passage is inserted into the groove formed on the bottom surface of the head frame, the upper end of the outer tip having a mixed gas passage around the inner tip of the head frame The gas cutter, characterized in that the close contact with the bottom surface is bound by the fastening member.
  11. 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, A gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle,
    상기 헤드는, 노즐뭉치를 구성하는 예열산소관 및 연료가스관에 인젝터가 장착되고, 이 인젝터로부터 유동하여 생성된 혼합가스를 공급하기 위한 혼합가스관이 헤드프레임에 결속되며, 이 헤드프레임에는 절단산소유로 및 혼합가스유로가 형성되어 팁의 절단산소통로와 혼합가스통로에 각각 연결되도록 구성하고, 상기 노즐뭉치의 혼합가스관의 단면적이 헤드프레임에 형성된 혼합가스유로의 단면적과 동일 또는 단면적 크기의 차이가 최소화되도록 형성한 것을 특징으로 하는 가스절단기의 헤드.The head has an injector mounted on the preheated oxygen pipe and fuel gas pipe constituting the nozzle bundle, and a mixed gas pipe for supplying the mixed gas generated by flowing from the injector is bound to the head frame, and the head frame has a cutting oxygen flow path. And a mixed gas passage formed to be connected to the cutting oxygen passage and the mixed gas passage of the tip, respectively, and the cross-sectional area of the mixed gas pipe of the nozzle bundle is the same as the cross-sectional area of the mixed gas passage formed in the head frame or the difference in size of the cross-sectional area is minimized. The head of the gas cutter, characterized in that formed so as to.
  12. 제11항에 있어서, 상기 헤드프레임의 혼합가스유로와 팁에 형성된 혼합가스통로의 접속부위에 대한 단면적이 동일 또는 단면적 크기의 차이가 최소화되도록 형성한 것을 특징으로 하는 가스절단기의 헤드.12. The head of the gas cutter as set forth in claim 11, wherein the cross section of the mixed gas passage of the head frame and the mixed gas passage formed at the tip is the same or the cross section size is minimized.
  13. 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, A gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle,
    밸브뭉치에는 절단산소 및 예열산소를 포함한 연료가스가 각각 유동되도록 하는 유로를 가지며,The valve bundle has a flow path for flowing the fuel gas, including the cutting oxygen and preheated oxygen, respectively,
    상기 노즐뭉치에는 선단부에 화구가 형성된 팁 및 팁이 결합되는 헤드프레임을 포함하며,The nozzle bundle includes a tip and the head frame is coupled to the tip is formed craters,
    상기 헤드프레임의 내부에는 상기 밸브뭉치로부터 유입된 상기 절단산소가 상기 팁으로 유동되는 절단산소유로와, 상기 밸브뭉치로부터 유입된 상기 예열산소및 상기 연료가스가 상기 팁으로 유동되는 인젝팅유로와, 상기 인젝팅유로 유입되는 상기 예열산소의 유속을 증가시켜 상기 연료가스가 상기 인젝팅유로를 통하여 층류유동되도록 하는 인젝터가 각각 형성되고,Inside the head frame is a cutting oxygen flow path in which the cutting oxygen introduced from the valve bundle flows to the tip, an injection flow path in which the preheated oxygen and the fuel gas flows from the valve bundle flows to the tip; Injectors are formed to increase the flow rate of the preheated oxygen flowing into the injecting oil so that the fuel gas is laminar flow through the injecting flow passage,
    상기 팁의 후단부에는 상기 절단산소유로와 연결되는 절단산소유입공 및 상기 인젝팅유로와 연결되는 유입공이 각각 형성되고, 상기 팁 내부에는 상기 유입공으로부터 층류유동하며 유입된 상기 예열산소와 상기 연료가스가 와류를 형성하여 가연성의 혼합가스가 생성되도록 상기 유입공보다 넓은 단면적을 갖는 혼합실이 형성되며,A rear end of the tip is formed with a cutting oxygen inlet hole connected to the cutting oxygen flow path and an inlet hole connected to the injecting flow path, respectively, and inside the tip, the preheated oxygen and the fuel flowed through the laminar flow from the inlet hole. A mixing chamber having a larger cross-sectional area than the inlet is formed so that the gas forms a vortex to produce a flammable mixed gas.
    상기 헤드프레임의 인젝팅유로 또는 팁의 혼합가스유입공 중 어느 한쪽에 정렬관의 일단을 고정하고, 헤드프레임과 팁의 결합시 상기 정렬관의 노출 끝단을 다른 한쪽의 인젝팅유로 또는 혼합가스유입공에 끼워 맞춤하는 것에 의해 헤드프레임의 인젝팅유로와 팁의 혼합가스유입공의 중심을 일치시키도록 구성한 것을 특징으로 하는 가스절단기. One end of the alignment tube is fixed to one of the injecting flow path of the head frame or the mixed gas inlet of the tip, and when the head frame and the tip are combined, the exposed end of the alignment pipe is injected into the other injection flow path or the mixed gas inflow. And a gas cutter configured to match the center of the injection gas inlet of the head frame and the mixed gas inlet hole of the tip by fitting into the ball.
  14. 제13항에 있어서, 상기 정렬관은 헤드프레임의 인젝팅유로에 고정되고, 상기 인젝팅유로의 내경과 정렬관의 내경이 동일하게 설정된 것을 특징으로 하는 가스절단기.The gas cutting machine according to claim 13, wherein the alignment tube is fixed to the injection passage of the head frame, and the inner diameter of the injection passage and the inner diameter of the alignment tube are set to be the same.
  15. 제13항 또는 제14항에 있어서, 상기 정렬관에는 그 바깥둘레에 끼워지는 패킹을 구비하고, 상기 팁에는 상기 패킹이 삽입되는 패킹홈을 형성한 것을 특징으로 하는 가스절단기.The gas cutting machine according to claim 13 or 14, wherein the alignment tube includes a packing fitted to an outer circumference thereof, and the tip has a packing groove into which the packing is inserted.
  16. 가스 상태의 산소 및 연료가스가 각각 유동되는 밸브뭉치 및 상기 밸브뭉치에 결속되는 노즐뭉치와 헤드를 갖는 가스절단기로서, A gas cutter having a valve bundle in which gaseous oxygen and fuel gas flow, and a nozzle bundle and a head bound to the valve bundle,
    상기 헤드는, 중앙에 절단산소유로를 형성하고 상기 절단산소유로의 선단부에 절단산소를 분출하는 절단산소분사구를 가지는 내측팁과, 상기 내측팁의 바깥둘레에 끼워져 내측팁과의 사이에 혼합가스유로를 형성하고, 상기 혼합가스유로의 선단부에 혼합가스를 분출하는 혼합가스분사구를 형성하는 외측팁으로 이루어진 팁을 포함하며, The head has a mixed gas flow path formed between the inner tip and the inner tip having a cutting oxygen injection port forming a cutting oxygen flow channel at the center and ejecting cutting oxygen at the distal end of the cutting oxygen flow path. To form, and comprises a tip consisting of an outer tip to form a mixed gas injection port for ejecting the mixed gas to the front end of the mixed gas flow path,
    상기 혼합가스분사구를 형성하는 외측팁의 선단부에는 상기 혼합가스유로를 형성하도록 수평방향으로 관통되는 원형구멍을 형성하고, 이 원형구멍에 대응하는 상기 내측팁의 선단부에는 상기 절단산소분사구와 동일 중심으로 하여 상기 원형구멍보다 직경이 작은 원통형 삽입부를 형성하며, 이 원통형삽입부는 끝단에서 일정 길이 이격된 위치의 바깥둘레면에 원통형삽입부를 중심으로 하는 원주상에서 외측팁의 원형구멍에 내접하는 혼합가스유통구가 형성되어 있는 것을 특징으로 하는 가스절단기.A circular hole penetrating in the horizontal direction is formed at the tip end of the outer tip forming the mixed gas injection port, and the tip of the inner tip corresponding to the circular hole has the same center as the cut oxygen injection port. And a cylindrical insertion portion having a diameter smaller than that of the circular hole, and the cylindrical insertion portion is inscribed in a circular hole of the outer tip on the circumference centering the cylindrical insertion portion on an outer circumferential surface of a position spaced a predetermined length from the end. Gas cutting machine, characterized in that is formed.
  17. 제16항에 있어서, 상기 혼합가스유통구는 복수개의 돌출부 및 공간을 가짐과 동시에 다각형으로 형성되어 외측팁의 원형구멍에 내접하도록 구성한 것을 특징으로 하는 가스절단기.17. The gas cutting machine according to claim 16, wherein the mixed gas flow port has a plurality of protrusions and spaces and is formed in a polygon and inscribed in a circular hole of the outer tip.
  18. 제16항에 있어서, 상기 혼합가스유통구는 외측팁의 원형구멍에 내접하는 돌기 및 이 돌기의 전 둘레에 형성된 홈으로 이루어진 것을 특징으로 하는 가스절단기.The gas cutting machine according to claim 16, wherein the mixed gas flow opening comprises a protrusion inscribed in a circular hole of the outer tip, and a groove formed around the protrusion.
  19. 제16항 내지 제18항 중 어느 한 항에 있어서, 상기 혼합가스유통구는 혼합가스유로 쪽의 끝단에 위치하고, 혼합가스분사구의 길이는 혼합가스분사구의 외경보다 길거나 동일하게 형성한 것을 특징으로 하는 가스절단기.19. The gas according to any one of claims 16 to 18, wherein the mixed gas flow port is located at the end of the mixed gas flow path, and the length of the mixed gas injection port is longer than or equal to the outer diameter of the mixed gas injection port. cutter.
PCT/KR2014/010084 2013-10-25 2014-10-24 Gas cutter WO2015060692A1 (en)

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KR1020130143187A KR20150055520A (en) 2013-11-13 2013-11-22 Head for gas cutting torch
KR10-2013-0143187 2013-11-22
KR10-2013-0151643 2013-12-06
KR1020130151643A KR20150066287A (en) 2013-12-06 2013-12-06 Head for gas cutting torch
KR10-2013-0160372 2013-12-20
KR1020130160372A KR20150072807A (en) 2013-12-20 2013-12-20 Head for no back fire gas cutting torch
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CN112756736A (en) * 2021-01-26 2021-05-07 赵世雅 Pipeline cutting machine firing equipment

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