WO2015060313A1 - Preparation having controlled release ability and method for producing same - Google Patents

Preparation having controlled release ability and method for producing same Download PDF

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Publication number
WO2015060313A1
WO2015060313A1 PCT/JP2014/077992 JP2014077992W WO2015060313A1 WO 2015060313 A1 WO2015060313 A1 WO 2015060313A1 JP 2014077992 W JP2014077992 W JP 2014077992W WO 2015060313 A1 WO2015060313 A1 WO 2015060313A1
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Prior art keywords
preparation
water
drug
release
content
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PCT/JP2014/077992
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French (fr)
Japanese (ja)
Inventor
卓彦 足立
賀津俊 石井
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森下仁丹株式会社
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Priority to JP2015543869A priority Critical patent/JP6404826B2/en
Publication of WO2015060313A1 publication Critical patent/WO2015060313A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/07Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/185Acids; Anhydrides, halides or salts thereof, e.g. sulfur acids, imidic, hydrazonic or hydroximic acids
    • A61K31/19Carboxylic acids, e.g. valproic acid
    • A61K31/192Carboxylic acids, e.g. valproic acid having aromatic groups, e.g. sulindac, 2-aryl-propionic acids, ethacrynic acid 
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/55Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having seven-membered rings, e.g. azelastine, pentylenetetrazole
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/4841Filling excipients; Inactive ingredients
    • A61K9/4875Compounds of unknown constitution, e.g. material from plants or animals
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals
    • A61K9/5005Wall or coating material
    • A61K9/5021Organic macromolecular compounds
    • A61K9/5052Proteins, e.g. albumin
    • A61K9/5057Gelatin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P25/00Drugs for disorders of the nervous system
    • A61P25/08Antiepileptics; Anticonvulsants

Definitions

  • the present invention relates to a preparation having a controlled release ability and a method for producing the same.
  • the drug release control technology is a technology for controlling the dissolution and release behavior of a drug in terms of space and time, and is roughly divided into a technology for slow release of the drug and a technology for controlling release by coating the drug. There is. By supplying the minimum required amount of drug to the required place at the time required, the effect of the drug is efficiently improved. In order to achieve such an object, a number of controlled-release preparations have been proposed (Patent Documents 1 and 2, etc.) centering on the form and components of the preparation containing such a drug.
  • Patent Document 1 discloses that a core material and a shell wall material are gelatin cross-linked with glutaraldehyde, and 1 to 75% by weight of at least one type that inhibits movement of the core material through the cross-linked gelatin.
  • a microcapsule comprising a capsule shell wall that completely surrounds the core material, wherein the water-soluble plasticizer is a water-soluble starch, saccharide, cyclodextrin, maltodextrin, corn Said microcapsules are described which are selected from syrup solids and sorbitol.
  • the above microcapsules have a problem that the dissolution time of the film for releasing the core substance cannot be adjusted.
  • Patent Document 2 discloses a controlled-release dosage form comprising: (a) a core composed of a penetrant and a low-solubility drug, wherein the drug is in the form of a solid dispersion of the drug in a dispersed polymer. And at least a majority of the drug is amorphous; and (b) a substantially water permeable coating around the core, wherein at least one delivery is in the coating.
  • the coating controls the inflow of water from the aqueous use environment to the core, and at least a portion of the core is extruded through the at least one delivery port to the aqueous use environment; and
  • the dosage form is described wherein the coating consists of: non-dissolving and non-erodible during the drug release.
  • the above-mentioned controlled release dosage form has a problem that a delivery port needs to be prepared again after preparation preparation.
  • the present invention solves the problems of the conventional controlled release preparations as described above, and provides a preparation having excellent release control ability without impairing manufacturing uniformity, handleability and productivity, and a method for producing the same.
  • the purpose is to do.
  • the present inventors have intensively researched and used an outer film containing gelatin and a specific polysaccharide, particularly a water-swellable polysaccharide, in a preparation comprising the outer film and the contents. Or by using a content containing a drug, a polysaccharide, particularly a water-swellable polysaccharide, and an oil having a specific melting point, and having excellent production uniformity, handleability and productivity, and The present inventors have found that a preparation having a controlled release ability and a method for producing the same can be provided, and the present invention has been completed.
  • the present invention includes an outer film containing gelatin and a polysaccharide and a content containing the drug inside the outer film, and the outer film releases the drug by swelling of the polysaccharide.
  • the present invention relates to a preparation having a controlled release characteristic, characterized in that the release of is controlled.
  • Another embodiment of the present invention includes a content comprising a drug, a water-swellable polysaccharide, and an oil having a melting point of 37 ° C. or higher, and a water-soluble or water-permeable outer film covering the content.
  • a preparation having a release-controlling ability wherein the release of the drug is controlled by releasing the drug from an oil having a melting point of 37 ° C. or higher by swelling of the water-swellable polysaccharide.
  • the drug is water-soluble and / or water-insoluble;
  • the water-swellable polysaccharide is one or more selected from agar, gellan gum, carrageenan, starch, modified starch, dextrin, maltodextrin, cellulose, acetylated cellulose, ethylcellulose, hydroxypropylmethylcellulose and carboxymethylcellulose;
  • the formulation is either a soft capsule or a seamless capsule; It is desirable.
  • a step of mixing a drug, a water-swellable polysaccharide and an oil having a melting point of 37 ° C. or higher to form a content (Ii) a step of preparing an outer film forming material; (Iii) There is a method for producing a preparation, which includes a step of coating the contents with the material for forming an outer film and forming a preparation containing the contents inside the outer film.
  • a polysaccharide in particular a water-swellable polysaccharide, or a drug, a polysaccharide, in particular a water-swellable
  • a content containing polysaccharides and fats and oils having a specific melting point a preparation having excellent production uniformity, handleability and productivity, and having excellent release control ability, and a method for producing the same are provided. can do.
  • FIG. 3 is a graph showing the release behavior of a drug (carbamazepine) in soft capsules of Examples A-1-1 to A-1-4 of the present invention.
  • FIG. 3 is a graph showing the release behavior of a drug (carbamazepine) in soft capsules of Examples A-1-5 to A-1-8 of the present invention.
  • FIG. 3 is a graph showing the release behavior of a drug (carbamazepine) in seamless capsules of Examples B-1-1 to B-1-4 of the present invention.
  • FIG. 6 is a graph showing the release behavior of a drug (carbamazepine) in seamless capsules of Examples B-1-5 to B-1-8 of the present invention.
  • It is a graph which shows the release
  • polysaccharides include, but are not limited to, agar, gellan gum, carrageenan, modified starch, dextrin, maltodextrin, pullulan, trehalose, gum arabic, arabinogalactan, farseleran, pectin, curdlan, psyllium seed gum, xanthan gum , Locust bean gum, guar gum, alginic acid, glucomannan, inulin, fucoidan, glucan, chondroitin sulfate, chitin, chitosan, hydroxypropylmethylcellulose phthalate, acetylated cellulose, ethylcellulose, hydroxypropylmethylcellulose, low-substituted hydroxypropylcellulose, carboxymethylcellulose, acetic acid Water-swellable polysaccharides such as cellulose phthalate, and starch, cellulose, hemicellulose, ligni Water-oil non-swellable polysaccharides
  • Examples of the above-mentioned drugs include drugs that have an unpleasant taste such as bitterness, water-soluble drugs, so as not to feel an unpleasant taste on the tongue, or to suppress sublingual absorption or release a drug in a specific digestive organ.
  • Examples include water-insoluble lipophilic drugs.
  • Examples of the drug include, but are not limited to, acetaminophen, chlorpheniramine maleate, mequitazine, tipepidine hibenzate, diphenhydramine salicylate, meclizine hydrochloride, methylephedrine hydrochloride, guaifenesin, dihydrocodeine phosphate, ibuprofen hydrochloride, ticlopidine hydrochloride , Berberine chloride, digitoxin, sulpyrine, azelastine hydrochloride, ethylephrine hydrochloride, diltiazem hydrochloride, propranolol hydrochloride, chloramphenicol, aminophylline, erythromycin, phenobarbital, calcium pantothenate, aminoguanidine hydrochloride, donepezil hydrochloride, meclizine hydrochloride, diphenhydramine hydrochloride, malein Acid chlorpheniramine, phenylprop
  • the preparation (a) of the present invention includes an outer film containing gelatin and a polysaccharide and a content containing a drug inside the outer film.
  • a polysaccharide used in the outer coating since water supply from the external environment to the water-swellable polysaccharide by the water oil non-swellable polysaccharide is essential, among the above examples, the water-swellable polysaccharide and water A combination of non-oil swellable polysaccharides is preferred, with a combination of agar and crystalline cellulose being more preferred. As shown in FIG.
  • the preparation (20) comprises an outer film containing gelatin (24), a water-swellable polysaccharide (22) and a water-oil non-swellable polysaccharide (23),
  • the formulation (20) is placed in water (25) by including the contents containing the drug (21) inside and including the water-swellable polysaccharide (22) in the gelatin (24) base.
  • the water-swellable polysaccharide (22) swells or dissolves to form a path (26) through which the drug (21) is eluted from the outer film, or the outer film is disrupted, and the type of the water-swellable polysaccharide is
  • the drug release can be controlled within a range of 0.5 to 30 minutes by adjusting the content.
  • the dry content of the water-swellable polysaccharide in the outer film is 0.01 to 30% by mass, preferably 0.05 to 25% by mass, more preferably 0.1 to 20% by mass. desirable. When the content of the water-swellable polysaccharide is less than 0.01% by mass, the drug elution rate becomes too high, and when it exceeds 30% by mass, the drug elution rate is low or not eluted.
  • the dry content of the water-oil non-swelling polysaccharide in the outer film is 0.01 to 30% by mass, preferably 0.05 to 25% by mass, more preferably 0.1 to 20% by mass.
  • the content of the non-swelling polysaccharide is less than 0.01% by mass, the amount of water supplied from the outside and the rate of supply to the outer film will decrease, and no dissolution or disintegration of the film will be seen. Release is not observed, and if it exceeds 30% by mass, the dissolution rate of the drug becomes too high.
  • the drug may be dissolved in liquid oil (melting point less than 37 ° C.) under the use environment of the preparation.
  • the fats and oils include, but are not limited to, coconut oil, rapeseed oil, palm oil, olive oil, jojoba oil, corn oil, rice oil, rice germ oil, soybean oil, fish oil and other animal and vegetable oils, silicone oil, carbon number Examples thereof include substituted esters of saturated fatty acids of 4 to 10 and glycerol.
  • rapeseed oil, coconut oil, palm oil, soybean oil and the like are preferable.
  • the content of the drug in the content of the preparation (a) is desirably 0.1 to 30% by mass, preferably 0.5 to 30% by mass, and more preferably 1 to 30% by mass. If the content of the drug is less than 0.1% by mass, the effect of the drug is small, and if it exceeds 30% by mass, it is not desirable in terms of formulation.
  • the method for producing the preparation (a) of the present invention comprises: (I) providing a content containing a drug; (Ii) a step of preparing a material for forming an outer film by mixing gelatin and polysaccharide; (Iii) covering the contents with the material for forming an outer film, and forming a preparation containing the contents inside the outer film.
  • the method of coating the contents of the step (iii) with the outer film-forming material is not particularly limited, but in consideration of the production uniformity and productivity of the preparation, the below-mentioned seamless capsules and soft capsules are formed.
  • the method to do is desirable.
  • the method for producing the preparation (a) of the present invention is not particularly limited. However, in consideration of the production uniformity and productivity of the preparation, A method of forming soft capsules is desirable.
  • the said formulation (b) of this invention includes the content containing the chemical
  • the water-swellable polysaccharide is preferable and the carrageenan is more preferable as the polysaccharide used for the content.
  • the preparation (30) comprises a drug (31), a water-swellable polysaccharide (32), and a content containing an oil (33) having a melting point of 37 ° C. or higher, and the content.
  • the water-swellable polysaccharide (32) is contained in the contents, so that when the preparation (30) is placed in water (35), the water-swellable The saccharide (32) swells or dissolves to form a path through which the drug (31) elutes in the contents, and the release can be controlled by adjusting the type and content of the water-swellable polysaccharide.
  • Examples of fats and oils having a melting point of 37 ° C. or higher are not particularly limited as long as they are solid under the use environment of the above preparation, but animal and vegetable oils such as coconut oil, rapeseed oil, soybean oil, beef tallow, lard, fish oil, Examples include hydrogenated hydrogenated oil, beeswax, carnauba wax, substituted esters of saturated fatty acids having 4 to 10 carbon atoms and glycerol. From the viewpoint of formulation, coconut oil, rapeseed oil, soybean oil, or hydrogenated hydrogenated oil thereof is preferable.
  • the melting point of the fat is preferably 40 ° C. or higher, more preferably 40 to 90 ° C.
  • the content of the drug in the content of the preparation (b) is 0.1 to 40% by mass, preferably 0.5 to 40% by mass, more preferably 1 to 35% by mass.
  • the content of the drug is less than 0.1% by mass, the effect of the drug is small, and when the content exceeds 40% by mass, it is not preferable in terms of formulation.
  • the content of the polysaccharide in the content of the preparation (b) is 0.01 to 40% by mass, preferably 0.1 to 40% by mass, more preferably 0.5 to 35% by mass. Is desirable.
  • the polysaccharide content is less than 0.01% by mass, the drug elution rate is low or not eluted, and when it exceeds 40% by mass, the drug elution rate becomes too high.
  • the content of the oil having a melting point of 37 ° C. or higher in the content of the preparation (b) is 5 to 95% by mass, preferably 10 to 90% by mass, more preferably 20 to 80% by mass. Is desirable. If the content of the oil or fat is less than 5% by mass, the contents cannot be immobilized, and if it exceeds 95% by mass, the content of the drug is reduced, so that an effective release amount cannot be maintained.
  • the preparation (b) can function as a preparation having a release control ability only with the contents, so that only the contents may be molded into a preparation, but handling properties, productivity, etc. are improved. Considering this, it is desirable to coat the above contents with an outer film using a normal capsule film material such as gelatin.
  • the method for producing the preparation (b) of the present invention comprises: (I) a step of mixing a drug, a water-swellable polysaccharide, and an oil having a melting point of 37 ° C. or higher to form a content; (Ii) a step of preparing an outer film forming material; (Iii) covering the contents with the material for forming an outer film, and forming a preparation containing the contents inside the outer film.
  • the method of coating the contents of the step (iii) with the outer film-forming material is not particularly limited, but in consideration of the production uniformity and productivity of the preparation, the below-mentioned seamless capsules and soft capsules are formed.
  • the method to do is desirable.
  • the seamless capsule of the present invention comprises a content and an outer film including the content.
  • the seamless capsule can be formed with a diameter of 0.1 to 10 mm, preferably within a range of 0.3 to 8 mm.
  • FIG. 3 is a schematic cross-sectional view schematically showing one embodiment (two-layer structure) in which the preparation having release controlling ability of the present invention is formed into a seamless capsule form.
  • the seamless capsule (10) comprises a content (1) containing a drug and an outer coating (2) containing the content.
  • the simplest structure of the seamless capsule is a two-layered seamless capsule having a single-layer outer coating (2).
  • the above-described seamless capsule manufacturing method basically includes discharging the content liquid from the inner nozzle of the multi-nozzle and the outer film preparation liquid as the outer film forming material from the outer nozzle into the carrier fluid at the same time.
  • a seamless capsule having a two-layer structure in which the content liquid is wrapped with the outer film preparation liquid is formed to obtain a desired capsule.
  • the viscosity of the outer film preparation solution is preferably 30 to 350 mPa ⁇ s at 60 ° C., more preferably 50 to 300 mPa ⁇ s, and still more preferably 100 to 250 mPa ⁇ s.
  • the viscosity of the outer film preparation liquid is within the above range, there is an advantage that seamless capsule preparation by the dropping method can be performed satisfactorily.
  • the viscosity of the content liquid is preferably 20 to 350 mPa ⁇ s at 60 ° C., more preferably 50 to 300 mPa ⁇ s, and still more preferably 100 to 250 mPa ⁇ s.
  • the method for producing a seamless capsule which is one aspect of the present invention uses a double nozzle to feed the outer film preparation liquid to the inner first nozzle (120) and the contents liquid to the outer side. Each is supplied to the second nozzle (110). Then, these liquids are simultaneously extruded from the tips of the respective annular holes, and the obtained two-phase composite jet is discharged into the cooling liquid flowing down, whereby the seamless capsule (10) according to the present invention can be obtained.
  • jet refers to an extrudate obtained by continuously extruding a fluid
  • composite jet refers to a jet having a plurality of phases (layers).
  • This cooling liquid is typically 35 ° C. or lower, preferably 0 to 30 ° C.
  • the temperature of each liquid extruded from the nozzle is not particularly limited, but is typically 15 to 90 ° C., preferably 20 to 85 ° C.
  • cooling liquid for example, medium chain fatty acid triglyceride (MCT), vegetable oil (such as coconut oil, sunflower oil, safflower oil, sesame oil, rapeseed oil, grape seed oil, and a mixture thereof), liquid paraffin and a mixture thereof are used. be able to.
  • MCT medium chain fatty acid triglyceride
  • vegetable oil such as coconut oil, sunflower oil, safflower oil, sesame oil, rapeseed oil, grape seed oil, and a mixture thereof
  • liquid paraffin and a mixture thereof are used. be able to.
  • a seamless capsule having a three-layer structure or a four-layer structure can be used.
  • the liquid material that separates the contents from the outer film include the above-described lipophilic liquid materials.
  • the above diagram is used except that a concentric triple nozzle having a new nozzle is provided further inside the first nozzle (120) (inner nozzle) shown in FIG. 4 can be produced using a method similar to the method shown in FIG.
  • a seamless capsule having a four-layer structure can also be produced using the same method.
  • Soft capsule As in the case of seamless capsules, soft capsules have a structure in which a non-aqueous solvent solution is used as a content liquid and is surrounded by an outer film sheet.
  • the content liquid is prepared in the same manner as in the case of the seamless capsule, and as the material for the outer film sheet, the same material as the material for forming the outer film of the seamless capsule described above is used and the sheet is used in accordance with a conventional method. Can do.
  • the outer film sheet and the contents liquid are used, and a rotary die type capsule filling machine (for example, “S-1” manufactured by Kamata Co., Ltd.) is used.
  • a soft capsule is formed by ejecting the content liquid between the sheets with a pump that is fed between the rotating cylindrical molds and interlocked therewith.
  • the long diameter of the soft capsule is usually 3 to 16 mm, and the short diameter is usually 2 to 10 mm, preferably the long diameter is 5 to 7 mm and the short diameter is 2 to 3 mm.
  • capsule content liquid (suspension) (content liquid 1-1)
  • Unishort K Fluji Oil Co., Ltd. high melting point oil and fat; mp: 56.5 to 60.5 ° C.
  • carrageenan 30 parts by mass and carbamazepine 20 parts by mass are heated to 100 ° C., stirred and suspended.
  • a turbid liquid was prepared.
  • composition liquid 3-1 to 3-8 Suspensions were prepared in the same manner as the contents liquids 1-1 to 1-8, except that the carrageenan was crystalline cellulose.
  • compositions 4-1 to 4-8) Suspensions were prepared in the same manner as the contents liquids 1-1 to 1-8, except that the carrageenan was sodium carboxymethylcellulose.
  • Unishort A high melting point oil and fat commercially available from Fuji Oil Co., Ltd. under the trade name “Unishort K” (mp: 56.5 to 60.5 ° C.)
  • Melano a high melting point oil and fat commercially available from Fuji Oil Co., Ltd. under the trade name “Melano H-3000” (mp: 42-44 ° C.)
  • Carrageenan “MV101” made by MRC polysaccharides (4)
  • Crystalline cellulose “Theolas UF-F702” manufactured by Asahi Kasei Corporation (6)
  • CMC Sodium carboxymethyl cellulose (“Kickolate F-120” manufactured by Nichirin Chemical Industries, Ltd.) (7)
  • CBZ Carbamazepine (Carbamazepine; “Nippon Carbamazepine” manufactured by Yamamoto Chemical Co., Ltd.)
  • Ibuprofen (Ibuprofen; “Nippon Ibuprofen” manufactured by Yonezawa Hamari Pharmaceutical Co., Ltd.)
  • composition 5 30 parts by mass of ibuprofen was dissolved in 70 parts by mass of rapeseed oil at 80 ° C. to prepare a capsule content solution.
  • Examples A-1-1 to A-4-8 A film for film was prepared by dissolving 80 parts by mass of gelatin and 20 parts by mass of glycerin in 25 parts by mass of hot water, and using a rotary die type capsule filling machine (“S-1” manufactured by Kamata Co., Ltd.) Soft capsules having a major axis of 4 mm and a minor axis of 3 mm were prepared using the contents liquids 1-1 to 1-8 as the capsule contents obtained as described above.
  • Example C 1 part by mass of carrageenan was dissolved at 100 ° C. by 20 parts by mass of water. 23 parts by mass of water was added to 85 parts by mass of gelatin and 10 parts by mass of glycerin and dissolved at 60 ° C., 4 parts by mass of starch were mixed, and after sufficient stirring, a film sheet was prepared.
  • the obtained sheet is sent between a pair of rotating cylindrical molds, and the content 5 is ejected between the sheets by a pump interlocking with the die.
  • Soft capsules having a diameter of 4 mm and a minor axis of 3 mm were obtained.
  • Comparative Example C A soft capsule of Comparative Example C was obtained in the same manner as in Example C, except that 90 parts by mass of gelatin and 10 parts by mass of glycerin were dissolved and stirred in 25 parts by mass of warm water to prepare a film for coating.
  • Example D 2 parts by mass of agar dissolved in 80 parts by mass of water at 100 ° C., allowed to cool to 60 ° C., 88 parts by mass of gelatin and 10 parts by mass of glycerin dissolved in 250 parts by mass of hot water at 60 ° C., 5 parts by weight of crystalline cellulose A suspension of the suspension in 70 parts by mass of warm water at 60 ° C. to prepare an outer film solution for seamless capsules, using the above-described content liquid 5 and using the seamless capsule production apparatus, A 4 mm seamless capsule was produced.
  • Comparative Example D A soft capsule of Comparative Example D was obtained in the same manner as Example D, except that the coating was prepared by dissolving 90 parts by mass of gelatin and 10 parts by mass of glycerin in 355 parts by mass of hot water to prepare the above coating solution.
  • Test method (1) Dissolution test of carbamazepine (CBZ) The dissolution test method described in the United States Pharmacopeia (USP) was evaluated under the following conditions. Rotating basket method (100 rpm) Dissolution test solution (distilled water 900mL, 37 ° C) Test equipment: “NTR-6100A” manufactured by Toyama Sangyo Co., Ltd. Sampling time: 1, 2, 3, 4.5, 6, 9, 12, 15, 18, 21, and 24 hours 100 capsules containing 2 mg of carbamazepine per capsule according to USP Carbamapine Extended-Release Tables dissolution test method A test was conducted. At a predetermined time, 5 mL of the dissolution test solution was weighed and used as a sample solution. The concentration of the sample solution was measured under the conditions of the following high performance liquid chromatogram.
  • Examples B-1-1 to B-1-8 In Examples B-1-1-1 to B-1-4 (high melting point oil “Unishort K”) and Examples B-1-5 to B-1-8 (high melting point oil “Melano H-3000”) Elution behavior as shown in FIG. 7 and FIG. 8 is observed, respectively, and the release property can be controlled by the concentration of the water-swellable polysaccharide as a disintegrant, regardless of the type of the hardened oil, as in the case of the soft capsule. I understood.
  • Example C (4) Example C and Comparative Example C
  • the release of the content was observed after 2 minutes in Comparative Example C, but in Example C, the content was released after the lapse of 5 minutes.
  • the release of objects was seen, indicating that the release rate can be controlled.
  • elution of all ibuprofen as expected was confirmed after 60 minutes.
  • Example D and Comparative Example D In the seamless capsule as the preparation of the present invention, from the elution behavior of ibuprofen shown in FIG. 10, the content of the sample of Comparative Example D was released after 2 minutes, but in Example D, the delay time of 5 minutes passed. Later, the release of the contents was seen, indicating that the release rate could be controlled. Furthermore, elution of all ibuprofen as expected was confirmed after 60 minutes.
  • the preparation with release controlling ability of the present invention has excellent production uniformity, handleability and productivity, and has excellent release controlling ability. Therefore, it has a form of soft capsule or seamless capsule having release controlling ability. It can be used for pharmaceutical applications.

Abstract

 The invention provides a preparation having controlled release ability with excellent production uniformity, handling properties, and productivity; and a method for producing the same. The invention pertains to a preparation having controlled release ability, characterized by comprising an outer coating containing gelatin and polysaccharides, and contents including a drug inside this outer coating; or characterized by comprising contents including a drug, water-swellable polysaccharides, and fats or oils having a melting point of 37°C or higher, and an outer coating covering these contents.

Description

放出制御能を有する製剤およびその製造方法Formulation having controlled release ability and production method thereof
 本発明は、放出制御能を有する製剤およびその製造方法に関する。 The present invention relates to a preparation having a controlled release ability and a method for producing the same.
 薬剤の放出制御技術は、薬剤の溶解、放出挙動を、空間、時間的に制御する技術であり、大きく分けると、上記薬剤を徐放化する技術と、上記薬剤を被覆して放出制御する技術とがある。必要最小限の薬剤を、必要な場所に、必要な時に供給することによって、効率的に薬剤の効果を向上しようとするものである。このような目的を達成するために、そのような薬剤を含む製剤の形態および構成成分などを中心に、数多くの放出制御型製剤が提案されてきた(特許文献1~2等)。 The drug release control technology is a technology for controlling the dissolution and release behavior of a drug in terms of space and time, and is roughly divided into a technology for slow release of the drug and a technology for controlling release by coating the drug. There is. By supplying the minimum required amount of drug to the required place at the time required, the effect of the drug is efficiently improved. In order to achieve such an object, a number of controlled-release preparations have been proposed ( Patent Documents 1 and 2, etc.) centering on the form and components of the preparation containing such a drug.
 特許文献1には、コア物質、及び殻壁材料が、グルタルアルデヒドで架橋されたゼラチン及び前記コア物質が前記架橋されたゼラチンを通って移動するのを禁止する1~75重量%の少なくとも1種の水溶性可塑剤を含む、前記コア物質を完全に囲むカプセル殻壁を含んで成るマイクロカプセルであって、前記水溶性可塑剤が水溶性澱粉類,糖類,シクロデキストリン類,マルトデキストリン類,コーンシロップソリッド類,及びソルビトールから選択される、前記マイクロカプセルが記載されている。しかしながら、上記マイクロカプセルにおいては、コア物質を放出させるための皮膜の溶解時間の調整ができないなどの問題があった。 Patent Document 1 discloses that a core material and a shell wall material are gelatin cross-linked with glutaraldehyde, and 1 to 75% by weight of at least one type that inhibits movement of the core material through the cross-linked gelatin. A microcapsule comprising a capsule shell wall that completely surrounds the core material, wherein the water-soluble plasticizer is a water-soluble starch, saccharide, cyclodextrin, maltodextrin, corn Said microcapsules are described which are selected from syrup solids and sorbitol. However, the above microcapsules have a problem that the dissolution time of the film for releasing the core substance cannot be adjusted.
 特許文献2には、放出制御型の剤形であって、(a)浸透剤、並びに低溶解性の薬物からなるコアであって、前記薬物が分散ポリマー中で前記薬剤の固体分散物の形態であり、及び前記薬剤の少なくとも大部分が非晶性であるもの;及び(b)前記コアの周囲の、実質的に水透過性のコーティングであって、前記コーティング中には少なくとも1個の送達ポートが存在し、前記コーティングが水性使用環境から前記コアへの水の流入を制御して、前記コアの少なくとも一部が前記少なくとも1個の送達ポートを通って前記水性使用環境へ押し出され、及び前記コーティングが前記薬物放出の間、非溶解性であり、かつ非侵食性であるもの;からなる、前記剤形が記載されている。しかしながら、上記放出制御型剤形においては、送達ポートを製剤作製後に改めて作製する必要があるなどの問題があった。 Patent Document 2 discloses a controlled-release dosage form comprising: (a) a core composed of a penetrant and a low-solubility drug, wherein the drug is in the form of a solid dispersion of the drug in a dispersed polymer. And at least a majority of the drug is amorphous; and (b) a substantially water permeable coating around the core, wherein at least one delivery is in the coating. There is a port, the coating controls the inflow of water from the aqueous use environment to the core, and at least a portion of the core is extruded through the at least one delivery port to the aqueous use environment; and The dosage form is described wherein the coating consists of: non-dissolving and non-erodible during the drug release. However, the above-mentioned controlled release dosage form has a problem that a delivery port needs to be prepared again after preparation preparation.
特開平6‐40807号公報Japanese Patent Laid-Open No. 6-40807 特開2000‐229846号公報JP 2000-229846 A
 本発明は上記のような従来の放出制御型製剤の有する問題点を解決し、製造均一性、取り扱い性および生産性を損なうことなく、優れた放出制御能を有する製剤、およびその製造方法を提供することを目的とする。 The present invention solves the problems of the conventional controlled release preparations as described above, and provides a preparation having excellent release control ability without impairing manufacturing uniformity, handleability and productivity, and a method for producing the same. The purpose is to do.
 以上のような課題を解決するために、本発明者らは鋭意研究の結果、外皮膜および内容物から成る製剤において、ゼラチンおよび特定の多糖類、特に水膨潤性多糖類を含む外皮膜を使用するか、或いは、薬剤、多糖類、特に水膨潤性多糖類および特定の融点を有する油脂を含む内容物を使用することによって、優れた製造均一性、取り扱い性および生産性を有し、かつ優れた放出制御能を有する製剤、およびその製造方法を提供し得ることを見出し、本発明を完成するに至った。 In order to solve the problems as described above, the present inventors have intensively researched and used an outer film containing gelatin and a specific polysaccharide, particularly a water-swellable polysaccharide, in a preparation comprising the outer film and the contents. Or by using a content containing a drug, a polysaccharide, particularly a water-swellable polysaccharide, and an oil having a specific melting point, and having excellent production uniformity, handleability and productivity, and The present inventors have found that a preparation having a controlled release ability and a method for producing the same can be provided, and the present invention has been completed.
 即ち、本発明は、ゼラチンおよび多糖類を含有する外皮膜と、該外皮膜によって覆われた内部に薬剤を含有する内容物を含み、外皮膜が多糖類の膨潤により薬剤を放出することによって薬剤の放出が制御されることを特徴とする、放出制御能を有する製剤に関する。 That is, the present invention includes an outer film containing gelatin and a polysaccharide and a content containing the drug inside the outer film, and the outer film releases the drug by swelling of the polysaccharide. The present invention relates to a preparation having a controlled release characteristic, characterized in that the release of is controlled.
 本発明の別の態様として、薬剤、水膨潤性多糖類および37℃以上の融点を有する油脂を含む内容物と、該内容物を被覆する水溶解性または水透過性の外皮膜とを含み、水膨潤性多糖類の膨潤により37℃以上の融点を有する油脂から薬剤が放出されることによって薬剤の放出が制御されることを特徴とする、放出制御能を有する製剤がある。 Another embodiment of the present invention includes a content comprising a drug, a water-swellable polysaccharide, and an oil having a melting point of 37 ° C. or higher, and a water-soluble or water-permeable outer film covering the content. There is a preparation having a release-controlling ability, wherein the release of the drug is controlled by releasing the drug from an oil having a melting point of 37 ° C. or higher by swelling of the water-swellable polysaccharide.
 更に本発明を好適に実施するために、
 上記薬剤が水溶性および/または非水溶性であり;
 上記水膨潤性多糖類が、寒天、ゲランガム、カラギーナン、澱粉、化工澱粉、デキストリン、マルトデキストリン、セルロース、アセチル化セルロース、エチルセルロース、ヒドロキシプロピルメチルセルロースおよびカルボキシメチルセルロースから選択される1つ以上であり;
 上記製剤が、軟カプセルまたはシームレスカプセルのいずれかである;
ことが望ましい。
Furthermore, in order to implement this invention suitably,
The drug is water-soluble and / or water-insoluble;
The water-swellable polysaccharide is one or more selected from agar, gellan gum, carrageenan, starch, modified starch, dextrin, maltodextrin, cellulose, acetylated cellulose, ethylcellulose, hydroxypropylmethylcellulose and carboxymethylcellulose;
The formulation is either a soft capsule or a seamless capsule;
It is desirable.
 本発明の更に別の態様として、(i)薬剤、水膨潤性多糖類および37℃以上の融点を有する油脂を混合して、内容物を形成する工程、
 (ii)外皮膜形成用材料を調製する工程、
 (iii)該内容物を該外皮膜形成用材料で被覆して、該外皮膜の内部に該内容物を含む製剤を形成する工程
を含む、製剤の製造方法がある。
As yet another aspect of the present invention, (i) a step of mixing a drug, a water-swellable polysaccharide and an oil having a melting point of 37 ° C. or higher to form a content,
(Ii) a step of preparing an outer film forming material;
(Iii) There is a method for producing a preparation, which includes a step of coating the contents with the material for forming an outer film and forming a preparation containing the contents inside the outer film.
 本発明によれば、外皮膜および内容物から成る製剤において、ゼラチンおよび特定の多糖類、特に水膨潤性多糖類を含む外皮膜を使用することによって、或いは、薬剤、多糖類、特に水膨潤性多糖類および特定の融点を有する油脂を含む内容物を使用することによって、優れた製造均一性、取り扱い性および生産性を有し、かつ優れた放出制御能を有する製剤、およびその製造方法を提供することができる。 According to the present invention, in a formulation comprising an outer film and a content, by using an outer film containing gelatin and a specific polysaccharide, in particular a water-swellable polysaccharide, or a drug, a polysaccharide, in particular a water-swellable By using a content containing polysaccharides and fats and oils having a specific melting point, a preparation having excellent production uniformity, handleability and productivity, and having excellent release control ability, and a method for producing the same are provided. can do.
本発明の放出制御能を有する製剤の1つの態様の薬剤放出メカニズムを説明する概略図である。It is the schematic explaining the chemical | medical agent release mechanism of one aspect | mode of the formulation which has the release control ability of this invention. 本発明の放出制御能を有する製剤の他の態様の薬剤放出メカニズムを説明する概略図である。It is the schematic explaining the drug release mechanism of the other aspect of the formulation which has the release control ability of this invention. 本発明の放出制御能を有する製剤の1つの態様のシームレスカプセルである。It is a seamless capsule of one embodiment of the preparation having controlled release ability of the present invention. 本発明の放出制御能を有する製剤をシームレスカプセルの形態にした1つの態様(2層構造)の製造装置のノズル部の1つの態様を示す模式的縦断面図を示す。The typical longitudinal cross-sectional view which shows one aspect | mode of the nozzle part of the manufacturing apparatus of one aspect (2 layer structure) which made the formulation which has the release control ability of this invention into the form of a seamless capsule is shown. 本発明の実施例A-1-1~A-1-4の軟カプセルにおける薬剤(カルバマゼピン)の放出挙動を示すグラフ図である。FIG. 3 is a graph showing the release behavior of a drug (carbamazepine) in soft capsules of Examples A-1-1 to A-1-4 of the present invention. 本発明の実施例A-1-5~A-1-8の軟カプセルにおける薬剤(カルバマゼピン)の放出挙動を示すグラフ図である。FIG. 3 is a graph showing the release behavior of a drug (carbamazepine) in soft capsules of Examples A-1-5 to A-1-8 of the present invention. 本発明の実施例B-1-1~B-1-4のシームレスカプセルにおける薬剤(カルバマゼピン)の放出挙動を示すグラフ図である。FIG. 3 is a graph showing the release behavior of a drug (carbamazepine) in seamless capsules of Examples B-1-1 to B-1-4 of the present invention. 本発明の実施例B-1-5~B-1-8のシームレスカプセルにおける薬剤(カルバマゼピン)の放出挙動を示すグラフ図である。FIG. 6 is a graph showing the release behavior of a drug (carbamazepine) in seamless capsules of Examples B-1-5 to B-1-8 of the present invention. 比較例Cの軟カプセルと比較した、本発明の実施例Cの軟カプセルにおける薬剤(カルバマゼピン)の放出挙動を示すグラフ図である。It is a graph which shows the release | release behavior of the chemical | medical agent (carbamazepine) in the soft capsule of Example C of this invention compared with the soft capsule of Comparative Example C. 比較例Dのシームレスカプセルと比較した、本発明の実施例Dのシームレスカプセルにおける薬剤(イブプロフェン)の放出挙動を示すグラフ図である。It is a graph which shows the discharge | release behavior of the chemical | medical agent (ibuprofen) in the seamless capsule of Example D of this invention compared with the seamless capsule of the comparative example D.
 本発明の放出制御能を有する製剤として、
 (a)ゼラチンおよび多糖類を含有する外皮膜と、該外皮膜の内部に薬剤を含む内容物とを包含することを特徴とするものと、
 (b)薬剤、水膨潤性多糖類および37℃以上の融点を有する油脂を含む内容物と、該内容物を被覆する外皮膜とを包含するものと、がある。
As a preparation having release controlling ability of the present invention,
(A) including an outer film containing gelatin and polysaccharide, and a content containing a drug in the outer film;
(B) Some include a content including a drug, a water-swellable polysaccharide, and an oil having a melting point of 37 ° C. or higher, and an outer film covering the content.
 上記多糖類の例として、それらに限定されないが、寒天、ゲランガム、カラギーナン、化工澱粉、デキストリン、マルトデキストリン、プルラン、トレハロース、アラビアガム、アラビノガラクタン、ファーセレラン、ペクチン、カードラン、サイリウムシードガム、キサンタンガム、ローカストビーンガム、グアーガム、アルギン酸、グルコマンナン、イヌリン、フコイダン、グルカン、硫酸コンドロイチン、キチン、キトサン、ヒドロキシプロピルメチルセルロースフタレート、アセチル化セルロース、エチルセルロース、ヒドロキシプロピルメチルセルロース、低置換ヒドロキシプロピルセルロース、カルボキシメチルセルロース、酢酸フタル酸セルロースなどの水膨潤性多糖類、および澱粉、セルロース、ヘミセルロース、リグニンなどの水油非膨潤性多糖類、並びにそれらの1種以上の組み合わせが挙げられる。本明細書中で「低置換ヒドロキシプロピルセルロース」とは、グルコース環にヒドロキシプロポキシ基をモル置換度0.2~0.4で導入したものである。 Examples of such polysaccharides include, but are not limited to, agar, gellan gum, carrageenan, modified starch, dextrin, maltodextrin, pullulan, trehalose, gum arabic, arabinogalactan, farseleran, pectin, curdlan, psyllium seed gum, xanthan gum , Locust bean gum, guar gum, alginic acid, glucomannan, inulin, fucoidan, glucan, chondroitin sulfate, chitin, chitosan, hydroxypropylmethylcellulose phthalate, acetylated cellulose, ethylcellulose, hydroxypropylmethylcellulose, low-substituted hydroxypropylcellulose, carboxymethylcellulose, acetic acid Water-swellable polysaccharides such as cellulose phthalate, and starch, cellulose, hemicellulose, ligni Water-oil non-swellable polysaccharides such, as well as one or more combinations thereof. In the present specification, “low-substituted hydroxypropyl cellulose” is a product obtained by introducing a hydroxypropoxy group into a glucose ring with a molar substitution degree of 0.2 to 0.4.
 上記薬剤の例示として、舌で不快な味を感じないようにしたり、舌下吸収抑制または特定の消化器官で薬剤を放出したりするため、苦みなどの不快な味を有する薬剤、水溶性薬剤、非水溶性の親油性薬剤などが挙げられる。上記薬剤としては、次の例示に限定されないが、アセトアミノフェン、マレイン酸クロルフェニラミン、メキタジン、ヒベンズ酸チペピジン、ジフェンヒドラミンサリチル酸塩、塩酸メクリジン、塩酸メチルエフェドリン、グアイフェネシン、リン酸ジヒドロコデイン、イブプロフェン、塩酸チクロピジン、塩化ベルベリン、ジギトキシン、スルピリン、塩酸アゼラスチン、塩酸エチレフリン、塩酸ジルチアゼム、塩酸プロプラノロール、クロラムフェニコール、アミノフィリン、エリスロマイシン、フェノバルビタール、パントテン酸カルシウム、塩酸アミノグアニジン、塩酸ドネペジル、塩酸メクリジン、塩酸ジフェンヒドラミン、マレイン酸クロルフェニラミン、塩酸フェニルプロパノールアミン、ニコチン酸アミド、無水カフェイン、ビタミンB1(VB1)、ビタミンB2(VB2)、ビタミンB6(VB6)、ビタミンB12(VB12);イベルメクチン、スピラマイシン、セフチオフル、アモキシシリン、エリスロマイシン、オキシテトラサイクリン、リンコマイシン、デキサメタゾン、フェニルブタゾン、レボチロキシン、パルミチン酸デキサメタゾン、トリアムシノロンアセトニド、酢酸ハロプレドン、インドメタシン、アスピリン、プロスタグランジンE1、アセトヘキサミド、エストラジオール、フェニトイン、フェノバルビタール、カルバマゼピン、バルプロ酸、エトスクシミド、ゾニサミド、ガバペンチン、トピラマート、ラモトリギン、アトロピン、ノルヒヨスチアミン、スコポラミン塩酸塩、スコポラミン臭化水素塩、テオフィリン、リドカイン、メヒバカイン、ジブカインなどが挙げられる。 Examples of the above-mentioned drugs include drugs that have an unpleasant taste such as bitterness, water-soluble drugs, so as not to feel an unpleasant taste on the tongue, or to suppress sublingual absorption or release a drug in a specific digestive organ. Examples include water-insoluble lipophilic drugs. Examples of the drug include, but are not limited to, acetaminophen, chlorpheniramine maleate, mequitazine, tipepidine hibenzate, diphenhydramine salicylate, meclizine hydrochloride, methylephedrine hydrochloride, guaifenesin, dihydrocodeine phosphate, ibuprofen hydrochloride, ticlopidine hydrochloride , Berberine chloride, digitoxin, sulpyrine, azelastine hydrochloride, ethylephrine hydrochloride, diltiazem hydrochloride, propranolol hydrochloride, chloramphenicol, aminophylline, erythromycin, phenobarbital, calcium pantothenate, aminoguanidine hydrochloride, donepezil hydrochloride, meclizine hydrochloride, diphenhydramine hydrochloride, malein Acid chlorpheniramine, phenylpropanolamine hydrochloride, nicotinamide, anhydrous caffeine Vitamin B1 (VB1), vitamin B2 (VB2), vitamin B6 (VB6), vitamin B12 (VB12); ivermectin, spiramycin, ceftiofur, amoxicillin, erythromycin, oxytetracycline, lincomycin, dexamethasone, phenylbutazone, levothyroxine, Dexamethasone palmitate, triamcinolone acetonide, halopredon acetate, indomethacin, aspirin, prostaglandin E1, acetohexamide, estradiol, phenytoin, phenobarbital, carbamazepine, valproic acid, ethosuximide, zonisamide, gabapentin, topiramate, lamotrigine, atropine Thiamine, scopolamine hydrochloride, scopolamine hydrobromide, theophylline, lidocaine Mehibakain, such as dibucaine and the like.
 放出制御能を有する製剤(a)
 本発明の上記製剤(a)は、ゼラチンおよび多糖類を含有する外皮膜と、上記外皮膜の内部に薬剤を含む内容物を包含する。上記外皮膜に用いられる多糖類として、水油非膨潤性多糖類による水膨潤性多糖類への外部環境からの水分供給が必須であるため、上記の例示の中でも、水膨潤性多糖類および水油非膨潤性多糖類の組み合わせが好ましく、それぞれ寒天および結晶セルロースの組み合わせが更に好ましい。図1に示されるように、上記製剤(20)は、ゼラチン(24)、水膨潤性多糖類(22)および水油非膨潤性多糖類(23)を含有する外皮膜と、上記外皮膜の内部に薬剤(21)を含む内容物を包含し、上記水膨潤性多糖類(22)をゼラチン(24)基剤中に含むことによって、製剤(20)を水(25)の中に入れると、上記水膨潤性多糖類(22)が膨潤または溶解して、外皮膜から薬剤(21)が溶出する経路(26)を形成し、または外皮膜を崩壊し、上記水膨潤性多糖類の種類や含有量を調節することによって薬剤放出を0.5~30分間の範囲内で制御可能となる。
Formulation having controlled release ability (a)
The preparation (a) of the present invention includes an outer film containing gelatin and a polysaccharide and a content containing a drug inside the outer film. As the polysaccharide used in the outer coating, since water supply from the external environment to the water-swellable polysaccharide by the water oil non-swellable polysaccharide is essential, among the above examples, the water-swellable polysaccharide and water A combination of non-oil swellable polysaccharides is preferred, with a combination of agar and crystalline cellulose being more preferred. As shown in FIG. 1, the preparation (20) comprises an outer film containing gelatin (24), a water-swellable polysaccharide (22) and a water-oil non-swellable polysaccharide (23), When the formulation (20) is placed in water (25) by including the contents containing the drug (21) inside and including the water-swellable polysaccharide (22) in the gelatin (24) base. The water-swellable polysaccharide (22) swells or dissolves to form a path (26) through which the drug (21) is eluted from the outer film, or the outer film is disrupted, and the type of the water-swellable polysaccharide is The drug release can be controlled within a range of 0.5 to 30 minutes by adjusting the content.
 上記水膨潤性多糖類の上記外皮膜中での乾燥含有量は、0.01~30質量%、好ましくは0.05~25質量%、より好ましくは0.1~20質量%であることが望ましい。上記水膨潤性多糖類の含有量が、0.01質量%未満では薬剤の溶出速度が高くなり過ぎ、30質量%を超えると薬剤の溶出速度が低いか、または溶出されない。また、上記水油非膨潤性多糖類の上記外皮膜中での乾燥含有量は、0.01~30質量%、好ましくは0.05~25質量%、より好ましくは0.1~20質量%であることが望ましい。上記水油非膨潤性多糖類の含有量が、0.01質量%未満では外部からの外皮膜に対する水分の供給量および供給速度が低下し、上記皮膜の溶解または崩壊が見られないため内部薬剤放出が見られなくなり、30質量%を超えると薬剤の溶出速度が高くなり過ぎる。 The dry content of the water-swellable polysaccharide in the outer film is 0.01 to 30% by mass, preferably 0.05 to 25% by mass, more preferably 0.1 to 20% by mass. desirable. When the content of the water-swellable polysaccharide is less than 0.01% by mass, the drug elution rate becomes too high, and when it exceeds 30% by mass, the drug elution rate is low or not eluted. The dry content of the water-oil non-swelling polysaccharide in the outer film is 0.01 to 30% by mass, preferably 0.05 to 25% by mass, more preferably 0.1 to 20% by mass. It is desirable that If the content of the non-swelling polysaccharide is less than 0.01% by mass, the amount of water supplied from the outside and the rate of supply to the outer film will decrease, and no dissolution or disintegration of the film will be seen. Release is not observed, and if it exceeds 30% by mass, the dissolution rate of the drug becomes too high.
 本発明の上記製剤(a)の内容物としては、上記薬剤を、上記製剤の使用環境下で液状の油脂(融点37℃未満)に溶解してもよい。上記油脂の例示として、それらに限定されないが、ヤシ油、菜種油、パーム油、オリーブ油、ホホバ油、コーン油、米油、米胚芽油、大豆油、魚油などの動植物油、シリコーン油、炭素数が4~10である飽和脂肪酸とグリセロールとの置換エステルなどが挙げられる。製剤面の点で、菜種油、ヤシ油、パーム油、大豆油などが好ましい。 As the contents of the preparation (a) of the present invention, the drug may be dissolved in liquid oil (melting point less than 37 ° C.) under the use environment of the preparation. Examples of the fats and oils include, but are not limited to, coconut oil, rapeseed oil, palm oil, olive oil, jojoba oil, corn oil, rice oil, rice germ oil, soybean oil, fish oil and other animal and vegetable oils, silicone oil, carbon number Examples thereof include substituted esters of saturated fatty acids of 4 to 10 and glycerol. In terms of formulation, rapeseed oil, coconut oil, palm oil, soybean oil and the like are preferable.
 上記製剤(a)の内容物中での上記薬剤の含有量は、0.1~30質量%、好ましくは0.5~30質量%、より好ましくは1~30質量%であることが望ましい。上記薬剤の含有量が、0.1質量%未満では上記薬剤の効果が小さく、30質量%を超えると製剤面で望ましくない。 The content of the drug in the content of the preparation (a) is desirably 0.1 to 30% by mass, preferably 0.5 to 30% by mass, and more preferably 1 to 30% by mass. If the content of the drug is less than 0.1% by mass, the effect of the drug is small, and if it exceeds 30% by mass, it is not desirable in terms of formulation.
 本発明の上記製剤(a)の製造方法は、
 (i)薬剤を含む内容物を提供する工程、
 (ii)ゼラチンおよび多糖類を混合して外皮膜形成用材料を調製する工程、
 (iii)上記内容物を上記外皮膜形成用材料で被覆して、上記外皮膜の内部に上記内容物を含む製剤を形成する工程
を含む。
The method for producing the preparation (a) of the present invention comprises:
(I) providing a content containing a drug;
(Ii) a step of preparing a material for forming an outer film by mixing gelatin and polysaccharide;
(Iii) covering the contents with the material for forming an outer film, and forming a preparation containing the contents inside the outer film.
 上記工程(iii)の上記内容物を上記外皮膜形成用材料で被覆する方法としては、特に限定されないが、製剤の製造均一性、生産性などを考慮すると、後述のシームレスカプセルや軟カプセルを形成する方法が望ましい。 The method of coating the contents of the step (iii) with the outer film-forming material is not particularly limited, but in consideration of the production uniformity and productivity of the preparation, the below-mentioned seamless capsules and soft capsules are formed. The method to do is desirable.
 本発明の上記製剤(a)の製造方法、特に上記内容物を上記外皮膜で被覆する方法としては、特に限定されないが、製剤の製造均一性、生産性などを考慮すると、後述のシームレスカプセルや軟カプセルを形成する方法が望ましい。 The method for producing the preparation (a) of the present invention, particularly the method for coating the contents with the outer film, is not particularly limited. However, in consideration of the production uniformity and productivity of the preparation, A method of forming soft capsules is desirable.
 放出制御能を有する製剤(b)
 本発明の上記製剤(b)は、薬剤、水膨潤性多糖類および37℃以上の融点を有する油脂を含む内容物と、上記内容物を被覆する外皮膜とを包含する。上記内容物に用いられる多糖類として、上記の例示の中でも、水膨潤性多糖類が好ましく、カラギーナンが更に好ましい。図2に示されるように、上記製剤(30)は、薬剤(31)、水膨潤性多糖類(32)および37℃以上の融点を有する油脂(33)を含む内容物と、上記内容物を被覆する外皮膜(34)とを包含し、上記水膨潤性多糖類(32)を内容物中に含むことによって、製剤(30)を水(35)の中に入れると、上記水膨潤性多糖類(32)が膨潤または溶解して、内容物中に薬剤(31)が溶出する経路を形成し、上記水膨潤性多糖類の種類や含有量を調節することによって放出制御が可能となる。
Formulation having controlled release ability (b)
The said formulation (b) of this invention includes the content containing the chemical | medical agent, water-swellable polysaccharide, and the fats and oils which have melting | fusing point of 37 degreeC or more, and the outer membrane | film | coat which coat | covers the said content. Among the above examples, the water-swellable polysaccharide is preferable and the carrageenan is more preferable as the polysaccharide used for the content. As shown in FIG. 2, the preparation (30) comprises a drug (31), a water-swellable polysaccharide (32), and a content containing an oil (33) having a melting point of 37 ° C. or higher, and the content. The water-swellable polysaccharide (32) is contained in the contents, so that when the preparation (30) is placed in water (35), the water-swellable The saccharide (32) swells or dissolves to form a path through which the drug (31) elutes in the contents, and the release can be controlled by adjusting the type and content of the water-swellable polysaccharide.
 上記37℃以上の融点を有する油脂の例示として、上記製剤の使用環境下で固形であれば特に限定されないが、ヤシ油、菜種油、大豆油、牛脂、豚脂、魚油などの動植物油、それらを水素添加した硬化油、蜜蝋、カルナバ蝋、炭素数が4~10である飽和脂肪酸とグリセロールとの置換エステルなどが挙げられる。製剤面の点で、ヤシ油、菜種油、大豆油、またはそれらの水素添加した硬化油などが好ましい。上記油脂の融点は、好ましくは40℃以上、より好ましくは40~90℃である。 Examples of fats and oils having a melting point of 37 ° C. or higher are not particularly limited as long as they are solid under the use environment of the above preparation, but animal and vegetable oils such as coconut oil, rapeseed oil, soybean oil, beef tallow, lard, fish oil, Examples include hydrogenated hydrogenated oil, beeswax, carnauba wax, substituted esters of saturated fatty acids having 4 to 10 carbon atoms and glycerol. From the viewpoint of formulation, coconut oil, rapeseed oil, soybean oil, or hydrogenated hydrogenated oil thereof is preferable. The melting point of the fat is preferably 40 ° C. or higher, more preferably 40 to 90 ° C.
 上記製剤(b)の内容物中での上記薬剤の含有量は、0.1~40質量%、好ましくは0.5~40質量%、より好ましくは1~35質量%であることが望ましい。上記薬剤の含有量が、0.1質量%未満では上記薬剤の効果が小さく、40質量%を超えると製剤面で好ましくない。 The content of the drug in the content of the preparation (b) is 0.1 to 40% by mass, preferably 0.5 to 40% by mass, more preferably 1 to 35% by mass. When the content of the drug is less than 0.1% by mass, the effect of the drug is small, and when the content exceeds 40% by mass, it is not preferable in terms of formulation.
 上記製剤(b)の内容物中での上記多糖類の含有量は、0.01~40質量%、好ましくは0.1~40質量%、より好ましくは0.5~35質量%であることが望ましい。上記多糖類の含有量が、0.01質量%未満では薬剤の溶出速度が低いか、または溶出されず、40質量%を超えると薬剤の溶出速度が高くなり過ぎる。 The content of the polysaccharide in the content of the preparation (b) is 0.01 to 40% by mass, preferably 0.1 to 40% by mass, more preferably 0.5 to 35% by mass. Is desirable. When the polysaccharide content is less than 0.01% by mass, the drug elution rate is low or not eluted, and when it exceeds 40% by mass, the drug elution rate becomes too high.
 上記製剤(b)の内容物中での上記37℃以上の融点を有する油脂の含有量は、5~95質量%、好ましくは10~90質量%、より好ましくは20~80質量%であることが望ましい。上記油脂の含有量が、5質量%未満では内容物の固定化ができず、95質量%を超えると薬剤含有量が減るため、効果的な放出量を維持できなくなる。 The content of the oil having a melting point of 37 ° C. or higher in the content of the preparation (b) is 5 to 95% by mass, preferably 10 to 90% by mass, more preferably 20 to 80% by mass. Is desirable. If the content of the oil or fat is less than 5% by mass, the contents cannot be immobilized, and if it exceeds 95% by mass, the content of the drug is reduced, so that an effective release amount cannot be maintained.
 上記製剤(b)では、上記のように、内容物のみで放出制御能を有する製剤として機能することができるため、内容物のみを成形して製剤としてもよいが、取り扱い性、生産性などを考慮すると、上記内容物をゼラチンなどの通常のカプセル皮膜材料を用いた外皮膜で被覆することが望ましい。 In the preparation (b), as described above, it can function as a preparation having a release control ability only with the contents, so that only the contents may be molded into a preparation, but handling properties, productivity, etc. are improved. Considering this, it is desirable to coat the above contents with an outer film using a normal capsule film material such as gelatin.
 本発明の上記製剤(b)の製造方法は、
 (i)薬剤、水膨潤性多糖類および37℃以上の融点を有する油脂を混合して、内容物を形成する工程、
 (ii)外皮膜形成用材料を調製する工程、
 (iii)上記内容物を上記外皮膜形成用材料で被覆して、上記外皮膜の内部に上記内容物を含む製剤を形成する工程
を含む。
The method for producing the preparation (b) of the present invention comprises:
(I) a step of mixing a drug, a water-swellable polysaccharide, and an oil having a melting point of 37 ° C. or higher to form a content;
(Ii) a step of preparing an outer film forming material;
(Iii) covering the contents with the material for forming an outer film, and forming a preparation containing the contents inside the outer film.
 上記工程(iii)の上記内容物を上記外皮膜形成用材料で被覆する方法としては、特に限定されないが、製剤の製造均一性、生産性などを考慮すると、後述のシームレスカプセルや軟カプセルを形成する方法が望ましい。 The method of coating the contents of the step (iii) with the outer film-forming material is not particularly limited, but in consideration of the production uniformity and productivity of the preparation, the below-mentioned seamless capsules and soft capsules are formed. The method to do is desirable.
 (シームレスカプセル)
 以下、本発明の放出制御能を有する製剤の1つの形態としてのシームレスカプセルとその製造方法について詳細に説明する。本発明のシームレスカプセルは、内容物および上記内容物を包含する外皮膜からなる。上記シームレスカプセルは、直径0.1~10mm、好ましくは直径0.3~8mmの範囲内で形成することができる。
(Seamless capsule)
Hereinafter, a seamless capsule as one form of a preparation having a release controlling ability of the present invention and a production method thereof will be described in detail. The seamless capsule of the present invention comprises a content and an outer film including the content. The seamless capsule can be formed with a diameter of 0.1 to 10 mm, preferably within a range of 0.3 to 8 mm.
 以下、図3~4を用いて、本発明の放出制御能を有する製剤の1つの形態としてのシームレスカプセルおよびその製造方法を更に詳細に説明する。図3は本発明の放出制御能を有する製剤をシームレスカプセルの形態にした1つの態様(2層構造)を模式的に示す概略断面図である。上記シームレスカプセル(10)は、薬剤を含む内容物(1)および上記内容物を包含する外皮膜(2)から成る。上記シームレスカプセルの形態として最も単純な構造は、図3に示すように、1層の外皮膜(2)を有する2層構造のシームレスカプセルである。 Hereinafter, with reference to FIGS. 3 to 4, the seamless capsule as one form of the preparation having the release controlling ability of the present invention and the production method thereof will be described in more detail. FIG. 3 is a schematic cross-sectional view schematically showing one embodiment (two-layer structure) in which the preparation having release controlling ability of the present invention is formed into a seamless capsule form. The seamless capsule (10) comprises a content (1) containing a drug and an outer coating (2) containing the content. As shown in FIG. 3, the simplest structure of the seamless capsule is a two-layered seamless capsule having a single-layer outer coating (2).
 上記シームレスカプセルの製造方法は、基本的に、内容物液を多重ノズルの内側ノズルから、外側ノズルから外皮膜形成用材料としての外皮膜調製液を、同時にキャリア流体中に吐出することで、上記内容物液を上記外皮膜調製液で包み込んだ2層構造のシームレスカプセルが形成され所望のカプセルを得る。 The above-described seamless capsule manufacturing method basically includes discharging the content liquid from the inner nozzle of the multi-nozzle and the outer film preparation liquid as the outer film forming material from the outer nozzle into the carrier fluid at the same time. A seamless capsule having a two-layer structure in which the content liquid is wrapped with the outer film preparation liquid is formed to obtain a desired capsule.
 上記外皮膜調製液の粘度は、60℃で30~350mPa・sであるのが好ましく、50~300mPa・sであるのがより好ましく、100~250mPa・sであるのがさらに好ましい。上記外皮膜調製液の粘度が上記範囲であることによって、滴下法によるシームレスカプセル調製が良好に行うことができるという利点がある。 The viscosity of the outer film preparation solution is preferably 30 to 350 mPa · s at 60 ° C., more preferably 50 to 300 mPa · s, and still more preferably 100 to 250 mPa · s. When the viscosity of the outer film preparation liquid is within the above range, there is an advantage that seamless capsule preparation by the dropping method can be performed satisfactorily.
 上記内容物液の粘度は、60℃で20~350mPa・sであるのが好ましく、50~300mPa・sであるのがより好ましく、100~250mPa・sであるのがさらに好ましい。 The viscosity of the content liquid is preferably 20 to 350 mPa · s at 60 ° C., more preferably 50 to 300 mPa · s, and still more preferably 100 to 250 mPa · s.
 本発明の1態様であるシームレスカプセルの製造方法としては、図4に示すように、二重ノズルを用いて、外皮膜調製液を内側の第1ノズル(120)へ、内容物液を外側の第2ノズル(110)へそれぞれ供給する。そして、各環状孔先端からこれらの液を同時に押出し、得られた2相の複合ジェットを、流下する冷却液中へ放出することにより、本発明によるシームレスカプセル(10)を得ることができる。ここで、「ジェット」とは流体が連続的に押出された押出物をいい、「複合ジェット」とは複数の相(層)を有するジェットをいう。 As shown in FIG. 4, the method for producing a seamless capsule which is one aspect of the present invention uses a double nozzle to feed the outer film preparation liquid to the inner first nozzle (120) and the contents liquid to the outer side. Each is supplied to the second nozzle (110). Then, these liquids are simultaneously extruded from the tips of the respective annular holes, and the obtained two-phase composite jet is discharged into the cooling liquid flowing down, whereby the seamless capsule (10) according to the present invention can be obtained. Here, “jet” refers to an extrudate obtained by continuously extruding a fluid, and “composite jet” refers to a jet having a plurality of phases (layers).
 この冷却液は、典型的には35℃以下であり、好ましくは0~30℃である。また、ノズルから押出される各液の温度は、特に限定されるものではないが、典型的には15~90℃、好ましくは20~85℃である。 This cooling liquid is typically 35 ° C. or lower, preferably 0 to 30 ° C. The temperature of each liquid extruded from the nozzle is not particularly limited, but is typically 15 to 90 ° C., preferably 20 to 85 ° C.
 冷却液として、例えば中鎖脂肪酸トリグリセリド(MCT)、植物油脂(ヤシ油、ヒマワリ油、ベニバナ油、ゴマ油、ナタネ油、グレープ種子油、およびこれらの混合物など)、流動パラフィンおよびこれらの混合物を使用することができる。 As the cooling liquid, for example, medium chain fatty acid triglyceride (MCT), vegetable oil (such as coconut oil, sunflower oil, safflower oil, sesame oil, rapeseed oil, grape seed oil, and a mixture thereof), liquid paraffin and a mixture thereof are used. be able to.
 上記の製造方法において、振動手段を用いて複合ジェット流に適度な振動を与えて複合ジェットの切れを良くして、粒径を均一にし、カプセル化を容易とすることもできる。また上記の多重ノズルとして、同心多重ノズルを用いるのがより好ましい。 In the above manufacturing method, it is also possible to impart proper vibration to the composite jet flow using the vibrating means to improve the cutting of the composite jet, to make the particle diameter uniform, and to facilitate encapsulation. It is more preferable to use a concentric multiple nozzle as the multiple nozzle.
 更に、精密な放出制御を行うために、3層構造や4層構造のシームレスカプセルとすることもできる。シームレスカプセルが3層構造である場合、内容物と外皮膜とを隔離する液状物として、例えば、上記した親油性液状物などが含まれる。3層構造のシームレスカプセルを調製する場合は、図4に記載される第1ノズル(120)(内側ノズル)のさらに内側に、新たにノズルを設けた同心三重ノズルを用いること以外は、上記図4に示される方法と同様の方法を用いて作製することができる。なお、同様の手法を用いて、4層構造のシームレスカプセルを作製することもできる。 Furthermore, in order to perform precise release control, a seamless capsule having a three-layer structure or a four-layer structure can be used. When the seamless capsule has a three-layer structure, examples of the liquid material that separates the contents from the outer film include the above-described lipophilic liquid materials. When preparing a seamless capsule having a three-layer structure, the above diagram is used except that a concentric triple nozzle having a new nozzle is provided further inside the first nozzle (120) (inner nozzle) shown in FIG. 4 can be produced using a method similar to the method shown in FIG. A seamless capsule having a four-layer structure can also be produced using the same method.
(軟カプセル)
 軟カプセルは、シームレスカプセルの場合と同様、非水性溶媒溶液を内容物液とし、外皮膜シートでこれを取り囲む構造を有する。
(Soft capsule)
As in the case of seamless capsules, soft capsules have a structure in which a non-aqueous solvent solution is used as a content liquid and is surrounded by an outer film sheet.
 内容物液は、シームレスカプセルの場合と同様に調製され、外皮膜シートの材料としては、上記シームレスカプセルの外皮膜形成用材料と同様の材料を用いて常法に従ってシートとしたものを使用することができる。軟カプセルの作製においては、上記外皮膜シートと内容物液とを用い、ロータリーダイ式カプセル充填機(例えば、株式会社カマタ製の「S-1」)を使用して、上記外皮膜シートが一対の回転円筒型金型の間に送られ、これと連動するポンプで上記内容物液をシート間に噴出することにより、軟カプセルが形成される。 The content liquid is prepared in the same manner as in the case of the seamless capsule, and as the material for the outer film sheet, the same material as the material for forming the outer film of the seamless capsule described above is used and the sheet is used in accordance with a conventional method. Can do. In the production of soft capsules, the outer film sheet and the contents liquid are used, and a rotary die type capsule filling machine (for example, “S-1” manufactured by Kamata Co., Ltd.) is used. A soft capsule is formed by ejecting the content liquid between the sheets with a pump that is fed between the rotating cylindrical molds and interlocked therewith.
 軟カプセルの長径は、通常3~16mm、短径は、通常2~10mmであり、好ましくは、長径が5~7mm、短径が2~3mmであることが望ましい。 The long diameter of the soft capsule is usually 3 to 16 mm, and the short diameter is usually 2 to 10 mm, preferably the long diameter is 5 to 7 mm and the short diameter is 2 to 3 mm.
 1.カプセル内容物液(懸濁液)の作製
(内容物液1-1)
 ユニショートK(不二製油株式会社製の高融点油脂;mp:56.5~60.5℃)250質量部、カラギーナン30質量部およびカルバマゼピン20質量部を100℃に加熱し、撹拌して懸濁液を作製した。
1. Preparation of capsule content liquid (suspension) (content liquid 1-1)
Unishort K (Fuji Oil Co., Ltd. high melting point oil and fat; mp: 56.5 to 60.5 ° C.) 250 parts by mass, carrageenan 30 parts by mass and carbamazepine 20 parts by mass are heated to 100 ° C., stirred and suspended. A turbid liquid was prepared.
(内容物液1-2~1-4)
 カラギーナンを、以下の表1に示した配合量とした以外は、内容物液1-1と同様にして懸濁液を作製した。
(Content liquid 1-2 to 1-4)
A suspension was prepared in the same manner as the contents liquid 1-1 except that the carrageenan was used in the amount shown in Table 1 below.
(内容物液1-5~1-8)
 「ユニショートK」を、「メラノ H-3000」(不二製油株式会社製の高融点油脂;mp:42~44℃)とした以外は、それぞれ内容物液1-1~1-4と同様にして懸濁液を作製した。
(Content liquids 1-5 to 1-8)
Except that “Unishort K” is “Melano H-3000” (Fuji Oil Co., Ltd., high melting point oil; mp: 42-44 ° C.), the same as the contents liquid 1-1-1-4, respectively. A suspension was prepared.
(内容物液2-1~2-8)
 カラギーナンを、寒天とした以外は、それぞれ内容物液1-1~1-8と同様にして懸濁液を作製した。
(Content liquid 2-1 to 2-8)
Suspensions were prepared in the same manner as the contents liquids 1-1 to 1-8, except that the carrageenan was changed to agar.
(内容物液3-1~3-8)
 カラギーナンを、結晶セルロースとした以外は、それぞれ内容物液1-1~1-8と同様にして懸濁液を作製した。
(Content liquid 3-1 to 3-8)
Suspensions were prepared in the same manner as the contents liquids 1-1 to 1-8, except that the carrageenan was crystalline cellulose.
(内容物液4-1~4-8)
 カラギーナンを、カルボキシメチルセルロースナトリウムとした以外は、それぞれ内容物液1-1~1-8と同様にして懸濁液を作製した。
(Content liquids 4-1 to 4-8)
Suspensions were prepared in the same manner as the contents liquids 1-1 to 1-8, except that the carrageenan was sodium carboxymethylcellulose.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 (1)ユニショート:不二製油株式会社から商品名「ユニショートK」で市販の高融点油脂(mp:56.5~60.5℃)
 (2)メラノ:不二製油株式会社から商品名「メラノ H-3000」で市販の高融点油脂(mp:42~44℃)
 (3)カラギーナン:MRCポリサッカライド製の「MV101」
 (4)寒天:伊那食品工業株式会社製の「伊那寒天マックス」
 (5)結晶セルロース:旭化成株式会社製の「セオラスUF-F702」
 (6)CMC:カルボキシメチルセルロースナトリウム(ニチリン化学工業株式会社製の「キッコレートF-120」)
 (7)CBZ:カルバマゼピン(Carbamazepine;山本化学工業株式会社製の「日局カルバマゼピン」)
 (8)イブプロフェン;(Ibuprofen;米沢浜理薬品工業製の「日局イブプロフェン」
(1) Unishort: A high melting point oil and fat commercially available from Fuji Oil Co., Ltd. under the trade name “Unishort K” (mp: 56.5 to 60.5 ° C.)
(2) Melano: a high melting point oil and fat commercially available from Fuji Oil Co., Ltd. under the trade name “Melano H-3000” (mp: 42-44 ° C.)
(3) Carrageenan: “MV101” made by MRC polysaccharides
(4) Agar: “Ina Agar Max” manufactured by Ina Food Industry Co., Ltd.
(5) Crystalline cellulose: “Theolas UF-F702” manufactured by Asahi Kasei Corporation
(6) CMC: Sodium carboxymethyl cellulose (“Kickolate F-120” manufactured by Nichirin Chemical Industries, Ltd.)
(7) CBZ: Carbamazepine (Carbamazepine; “Nippon Carbamazepine” manufactured by Yamamoto Chemical Co., Ltd.)
(8) Ibuprofen; (Ibuprofen; “Nippon Ibuprofen” manufactured by Yonezawa Hamari Pharmaceutical Co., Ltd.)
(内容物液5)
 イブプロフェン30質量部を80℃で菜種油70質量部に溶解させて、カプセルの内容物液を作製した。
(Content liquid 5)
30 parts by mass of ibuprofen was dissolved in 70 parts by mass of rapeseed oil at 80 ° C. to prepare a capsule content solution.
 2.軟カプセルの作製
  (1)実施例A-1-1~A-4-8
 ゼラチン80質量部、グリセリン20質量部を温水25質量部に溶解して皮膜用フィルムを作製し、ロータリーダイ式カプセル充填機(株式会社カマタ製の「S-1」)を使用して、それぞれ、前述のようにして得られたカプセル内容物としての内容物液1-1~1-8を用いて、長径4mm、短径3mmの軟カプセルを作製した。
2. Preparation of soft capsule (1) Examples A-1-1 to A-4-8
A film for film was prepared by dissolving 80 parts by mass of gelatin and 20 parts by mass of glycerin in 25 parts by mass of hot water, and using a rotary die type capsule filling machine (“S-1” manufactured by Kamata Co., Ltd.) Soft capsules having a major axis of 4 mm and a minor axis of 3 mm were prepared using the contents liquids 1-1 to 1-8 as the capsule contents obtained as described above.
  (2)実施例C
 カラギーナン1質量部を水20質量部100℃で溶解させた。ゼラチン85質量部、グリセリン10質量部に水23質量部を加え60℃で溶解させ、澱粉4質量部を混合し、十分に撹拌後、皮膜用シートを作製した。上記ロータリーダイ式カプセル充填機を使用して、得られたシートが一対の回転円筒型金型の間に送られ、これと連動するポンプで上記内容物5をシート間に噴出することにより、長径4mm、短径3mmの軟カプセルを得た。
(2) Example C
1 part by mass of carrageenan was dissolved at 100 ° C. by 20 parts by mass of water. 23 parts by mass of water was added to 85 parts by mass of gelatin and 10 parts by mass of glycerin and dissolved at 60 ° C., 4 parts by mass of starch were mixed, and after sufficient stirring, a film sheet was prepared. By using the rotary die type capsule filling machine, the obtained sheet is sent between a pair of rotating cylindrical molds, and the content 5 is ejected between the sheets by a pump interlocking with the die. Soft capsules having a diameter of 4 mm and a minor axis of 3 mm were obtained.
  (3)比較例C
 皮膜をゼラチン90質量部、グリセリン10質量部を温水25質量部に溶解撹拌して皮膜用シートを作製したこと以外は、実施例Cと同様にして、比較例Cの軟カプセルを得た。
(3) Comparative Example C
A soft capsule of Comparative Example C was obtained in the same manner as in Example C, except that 90 parts by mass of gelatin and 10 parts by mass of glycerin were dissolved and stirred in 25 parts by mass of warm water to prepare a film for coating.
 3.シームレスカプセルの作製
  (1)実施例B-1-1~B-4-8
 ゼラチン80質量部、グリセリン20質量部を温水300質量部に溶解して外皮膜液を調製し、上記内容物液1-1~4-8を使用して、図4に示すようなシームレスカプセル製造装置(森下仁丹株式会社製の「製造機KC-1」)を用いて、直径4mmのシームレスカプセルを作製した。
3. Production of seamless capsule (1) Examples B-1-1 to B-4-8
An outer film solution is prepared by dissolving 80 parts by weight of gelatin and 20 parts by weight of glycerin in 300 parts by weight of warm water, and using the above contents liquids 1-1 to 4-8, seamless capsule production as shown in FIG. A seamless capsule having a diameter of 4 mm was produced using an apparatus (“Manufacturing Machine KC-1” manufactured by Morishita Nitan Corporation).
  (2)実施例D
 寒天2質量部を水80質量部に100℃で溶解させ、60℃に放冷後、ゼラチン88質量部、グリセリン10質量部を60℃の温水250質量部に溶解させたもの、結晶セルロース5質量部を60℃の温水70質量部に懸濁したものを撹拌して、シームレスカプセル用の外皮膜液を調製し、上記内容物液5を使用して、上記シームレスカプセル製造装置を用いて、直径4mmのシームレスカプセルを作製した。
(2) Example D
2 parts by mass of agar dissolved in 80 parts by mass of water at 100 ° C., allowed to cool to 60 ° C., 88 parts by mass of gelatin and 10 parts by mass of glycerin dissolved in 250 parts by mass of hot water at 60 ° C., 5 parts by weight of crystalline cellulose A suspension of the suspension in 70 parts by mass of warm water at 60 ° C. to prepare an outer film solution for seamless capsules, using the above-described content liquid 5 and using the seamless capsule production apparatus, A 4 mm seamless capsule was produced.
  (3)比較例D
 皮膜をゼラチン90質量部、グリセリン10質量部を温水355質量部に溶解撹拌して上記皮膜液を作製したこと以外は、実施例Dと同様にして、比較例Dの軟カプセルを得た。
(3) Comparative Example D
A soft capsule of Comparative Example D was obtained in the same manner as Example D, except that the coating was prepared by dissolving 90 parts by mass of gelatin and 10 parts by mass of glycerin in 355 parts by mass of hot water to prepare the above coating solution.
 4.カプセルの性能評価
 得られた軟カプセルおよびシームレスカプセルについて、米国薬局方(United States Pharmacopeia:USP)溶出試験を行った。試験方法は以下の通りとした。
4). Capsule Performance Evaluation The obtained soft capsules and seamless capsules were subjected to a United States Pharmacopoeia (USP) dissolution test. The test method was as follows.
(試験方法)
 (1)カルバマゼピン(CBZ)の溶出試験
 米国薬局方(USP)に記載されている溶出試験法により、以下の条件で評価した。
  回転バスケット法(100rpm)
  溶出試験液(蒸留水900mL、37℃)
  試験装置:富山産業社製の「NTR-6100A」
  サンプリング時間:1、2、3、4.5、6、9、12、15、18、21および24時間
 1粒あたりカルバマゼピン2mgを含有するカプセル100粒を、USP Carbamazepine Extended-Release Tablets 溶出試験法に従い試験を行った。所定時間において溶出試験液5mLを量りとり、試料溶液とした。試料溶液は、以下の高速液体クロマトグラムの条件で濃度を測定した。
(Test method)
(1) Dissolution test of carbamazepine (CBZ) The dissolution test method described in the United States Pharmacopeia (USP) was evaluated under the following conditions.
Rotating basket method (100 rpm)
Dissolution test solution (distilled water 900mL, 37 ° C)
Test equipment: “NTR-6100A” manufactured by Toyama Sangyo Co., Ltd.
Sampling time: 1, 2, 3, 4.5, 6, 9, 12, 15, 18, 21, and 24 hours 100 capsules containing 2 mg of carbamazepine per capsule according to USP Carbamapine Extended-Release Tables dissolution test method A test was conducted. At a predetermined time, 5 mL of the dissolution test solution was weighed and used as a sample solution. The concentration of the sample solution was measured under the conditions of the following high performance liquid chromatogram.
 HPLC条件
  波長:240nm
  カラム:4.6mm×15mm ODSカラム(GL Sciences製:InertsilODS-3)
カラム温度:40℃
  移動相:7mM酢酸緩衝液(pH7)とアセトニトリルの混液(7:3)
  注入量:20μL
  流速:1.0mL/分(カルバマゼピンの保持時間9分)
HPLC conditions Wavelength: 240 nm
Column: 4.6 mm × 15 mm ODS column (manufactured by GL Sciences: Inertsil ODS-3)
Column temperature: 40 ° C
Mobile phase: 7 mM acetate buffer (pH 7) and acetonitrile mixture (7: 3)
Injection volume: 20 μL
Flow rate: 1.0 mL / min (Carbamazepine retention time 9 minutes)
 その結果を、図9にCBZの溶出挙動として示す。 The results are shown in FIG. 9 as CBZ elution behavior.
 (2)イブプロフェンの溶出試験
 米国薬局方(USP)に記載されている溶出試験法により以下の条件で評価した。
  パドル法(50rpm)
  溶出試験液(pH7.2 リン酸緩衝液900mL、37℃)
  試験装置:富山産業社製の「NTR-6100A」
  サンプリング時間:1、2、3、4、5、6、7、8、9、10、15、20、30、60分
 1粒あたりイブプロフェン9mgを含有するカプセル11粒を、USP イブプロフェンタブレットの溶出試験法に従い試験を行った。所定時間において溶出試験液4mLを量りとり、試料溶液とした。試料溶液は以下の高速液体クロマトグラムの条件で濃度を測定した。
(2) Dissolution test of ibuprofen The dissolution test method described in the United States Pharmacopeia (USP) was evaluated under the following conditions.
Paddle method (50 rpm)
Dissolution test solution (pH 7.2 phosphate buffer 900 mL, 37 ° C.)
Test equipment: “NTR-6100A” manufactured by Toyama Sangyo Co., Ltd.
Sampling time: 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 30, 60 minutes 11 capsules containing 9 mg of ibuprofen per tablet were dissolved in USP ibuprofen tablet dissolution test The test was conducted according to the law. In a predetermined time, 4 mL of the dissolution test solution was weighed and used as a sample solution. The concentration of the sample solution was measured under the following high performance liquid chromatogram conditions.
 HPLC条件
  波長:264nm
  カラム:4.6mm×150mm ODSカラム(東ソー株式会社製TSK-gel ODS-100S)
  カラム温度:40℃
  移動相:0.05mol/Lリン酸二水素ナトリウム試液(pH2.6)とアセトニトリルの混液(2:3)
  注入量:50μL
  流速:0.85mL/分(イブプロフェンの保持時間6分)
HPLC conditions Wavelength: 264 nm
Column: 4.6 mm × 150 mm ODS column (TSK-gel ODS-100S manufactured by Tosoh Corporation)
Column temperature: 40 ° C
Mobile phase: 0.05 mol / L sodium dihydrogen phosphate test solution (pH 2.6) and acetonitrile (2: 3)
Injection volume: 50 μL
Flow rate: 0.85 mL / min (Ibuprofen retention time 6 minutes)
 その結果を、図10にイブプロフェンの溶出挙動として示す。 The result is shown as elution behavior of ibuprofen in FIG.
(試験結果)
 (1)実施例A-1-1~A-1-8
 実施例A-1-1~A-1-4(高融点油脂「ユニショートK」)および実施例A-1-5~A-1-8(高融点油脂「メラノ H-3000」)において、それぞれ図5および図6に示すような溶出挙動がみられ、硬化油の種類にかかわらず、崩壊剤としての水膨潤性多糖類の濃度により、放出性を制御できることが分かった。
(Test results)
(1) Examples A-1-1 to A-1-8
In Examples A-1-1 to A-1-4 (high melting point oil “Unishort K”) and Examples A-1-5 to A-1-8 (high melting point oil “Melano H-3000”) The elution behavior as shown in FIG. 5 and FIG. 6 was observed, respectively, and it was found that the release property can be controlled by the concentration of the water-swellable polysaccharide as the disintegrant regardless of the type of the hardened oil.
 (2)実施例B-1-1~B-1-8
 実施例B-1-1~B-1-4(高融点油脂「ユニショートK」)および実施例B-1-5~B-1-8(高融点油脂「メラノ H-3000」)において、それぞれ図7および図8に示すような溶出挙動がみられ、上記軟カプセルの場合と同様に硬化油の種類にかかわらず、崩壊剤としての水膨潤性多糖類の濃度により、放出性を制御できることが分かった。
(2) Examples B-1-1 to B-1-8
In Examples B-1-1 to B-1-4 (high melting point oil “Unishort K”) and Examples B-1-5 to B-1-8 (high melting point oil “Melano H-3000”) Elution behavior as shown in FIG. 7 and FIG. 8 is observed, respectively, and the release property can be controlled by the concentration of the water-swellable polysaccharide as a disintegrant, regardless of the type of the hardened oil, as in the case of the soft capsule. I understood.
 (3)実施例A-2-1~A-4-8およびB-2-1~B-4-8
 実施例A-2-1~A-4-8およびB-2-1~B-4-8まで、それぞれ挙動を観察し、12時間後の溶出率(薬剤放出濃度)は以下の通りとなった。その結果を以下の表2に示す。
(3) Examples A-2-1 to A-4-8 and B-2-1 to B-4-8
The behaviors of Examples A-2-1 to A-4-8 and B-2-1 to B-4-8 were observed, and the dissolution rate (drug release concentration) after 12 hours was as follows. It was. The results are shown in Table 2 below.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 このことから、種々多糖類の混合量によって、放出挙動を制御し得ることがわかった。 From this, it was found that the release behavior can be controlled by the mixing amount of various polysaccharides.
 (4)実施例Cおよび比較例C
 本発明の製剤としての軟カプセルにおいて、図9に示されるイブプロフェンの溶出挙動から、比較例Cでは2分後に内容物の放出が見られたが、実施例Cでは5分間の遅れ時間経過後に内容物の放出が見られ、放出速度を制御できることが示された。更に、60分経過後、理論通りのすべてのイブプロフェンの溶出が確認された。
(4) Example C and Comparative Example C
In the soft capsule as the preparation of the present invention, from the elution behavior of ibuprofen shown in FIG. 9, the release of the content was observed after 2 minutes in Comparative Example C, but in Example C, the content was released after the lapse of 5 minutes. The release of objects was seen, indicating that the release rate can be controlled. Furthermore, elution of all ibuprofen as expected was confirmed after 60 minutes.
 (5)実施例Dおよび比較例D
 本発明の製剤としてのシームレスカプセルにおいて、図10に示されるイブプロフェンの溶出挙動から、比較例Dのサンプルでは2分後に内容物の放出が見られたが、実施例Dでは5分間の遅れ時間経過後に内容物の放出が見られ、放出速度を制御できることが示された。更に、60分経過後、理論通りのすべてのイブプロフェンの溶出が確認された。
(5) Example D and Comparative Example D
In the seamless capsule as the preparation of the present invention, from the elution behavior of ibuprofen shown in FIG. 10, the content of the sample of Comparative Example D was released after 2 minutes, but in Example D, the delay time of 5 minutes passed. Later, the release of the contents was seen, indicating that the release rate could be controlled. Furthermore, elution of all ibuprofen as expected was confirmed after 60 minutes.
 本発明の放出制御能を有する製剤は、優れた製造均一性、取り扱い性および生産性を有し、かつ優れた放出制御能を有するため、放出制御能を有する軟カプセルまたはシームレスカプセルなどの形態の製剤の用途に用いることができる。 The preparation with release controlling ability of the present invention has excellent production uniformity, handleability and productivity, and has excellent release controlling ability. Therefore, it has a form of soft capsule or seamless capsule having release controlling ability. It can be used for pharmaceutical applications.
  1、12 … 内容物
  2、11、34 … 外皮膜
  10 … シームレスカプセル
  20、30 … 放出制御能を有する製剤
  21、31 … 薬剤
  22、32 … 水膨潤性多糖類
  23 … 水油非膨潤性多糖類
  24 … ゼラチン
  26 … 薬剤溶出経路
  33 … 37℃以上の融点を有する油脂
  25、35 … 水
  110… 第2ノズル(外側ノズル)
  120… 第1ノズル(内側ノズル)
DESCRIPTION OF SYMBOLS 1, 12 ... Contents 2, 11, 34 ... Outer membrane | film | coat 10 ... Seamless capsule 20, 30 ... Formulation which has release control ability 21, 31 ... Drug 22, 32 ... Water-swellable polysaccharide 23 ... Water oil non-swellable Sugar 24 ... Gelatin 26 ... Drug elution route 33 ... Oil and fat having a melting point of 37 ° C or higher 25, 35 ... Water 110 ... Second nozzle (outer nozzle)
120 ... 1st nozzle (inner nozzle)

Claims (7)

  1.  ゼラチンおよび多糖類を含有する外皮膜と、該外皮膜によって覆われた薬剤を含有する内容物を含み、外皮膜が多糖類の膨潤により薬剤を放出することによって薬剤の放出が制御されることを特徴とする、放出制御能を有する製剤。 The outer skin containing gelatin and polysaccharide and the content containing the medicine covered by the outer skin, and the release of the medicine by the outer skin releasing the medicine by the swelling of the polysaccharide. A preparation having a controlled release ability.
  2.  前記多糖類が、寒天、ゲランガム、カラギーナン、化工澱粉、セルロースおよび低置換ヒドロキシプロピルセルロースから選択される1つ以上である、請求項1に記載の放出制御能を有する製剤。 The preparation having release controlling ability according to claim 1, wherein the polysaccharide is one or more selected from agar, gellan gum, carrageenan, modified starch, cellulose and low-substituted hydroxypropylcellulose.
  3.  薬剤、水膨潤性多糖類および37℃以上の融点を有する油脂を含む内容物と、該内容物を被覆する水溶解性または水透過性の外皮膜とを含み、水膨潤性多糖類の膨潤により37℃以上の融点を有する油脂から薬剤が放出されることによって薬剤の放出が制御されることを特徴とする、放出制御能を有する製剤。 A content comprising a drug, a water-swellable polysaccharide and an oil having a melting point of 37 ° C. or higher, and a water-soluble or water-permeable outer film covering the content, and by swelling the water-swellable polysaccharide A drug product having controlled release, wherein the drug release is controlled by releasing the drug from an oil having a melting point of 37 ° C or higher.
  4.  前記水膨潤性多糖類が、寒天、ゲランガム、カラギーナン、化工澱粉および低置換ヒドロキシプロピルセルロースから選択される1つ以上である、請求項3に記載の放出制御能を有する製剤。 The preparation having release controlling ability according to claim 3, wherein the water-swellable polysaccharide is at least one selected from agar, gellan gum, carrageenan, modified starch and low-substituted hydroxypropylcellulose.
  5.  前記薬剤が水溶性および/または非水溶性である、請求項1~4のいずれか1項に記載の放出制御能を有する製剤。 The preparation having release controlling ability according to any one of claims 1 to 4, wherein the drug is water-soluble and / or water-insoluble.
  6.  製剤が、軟カプセルまたはシームレスカプセルのいずれかである、請求項1~5のいずれか1項に記載の放出制御能を有する製剤。 6. The preparation having release controlling ability according to any one of claims 1 to 5, wherein the preparation is either a soft capsule or a seamless capsule.
  7.  (i)薬剤、水膨潤性多糖類および37℃以上の融点を有する油脂を混合して、内容物を形成する工程、
     (ii)外皮膜形成用材料を調製する工程、
     (iii)該内容物を該外皮膜形成用材料で被覆して、該外皮膜の内部に該内容物を含む製剤を形成する工程
    を含む、製剤の製造方法。
    (I) a step of mixing a drug, a water-swellable polysaccharide, and an oil having a melting point of 37 ° C. or higher to form a content;
    (Ii) a step of preparing an outer film forming material;
    (Iii) A method for producing a preparation, comprising a step of coating the contents with the outer film-forming material and forming a preparation containing the contents inside the outer film.
PCT/JP2014/077992 2013-10-22 2014-10-21 Preparation having controlled release ability and method for producing same WO2015060313A1 (en)

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JPH05245366A (en) * 1992-03-04 1993-09-24 Morishita Jintan Kk Seamless capsule having water-insoluble film in inner side face and its production
JPH08511795A (en) * 1993-06-28 1996-12-10 アール.ピー.シェーラー コーポレーション Soft gelatin capsule shell composition
JP2004351007A (en) * 2003-05-30 2004-12-16 Sankyo:Kk Method for producing soft capsule with adhesion-proof property, and soft capsule with adhesion-proof property produced by the method
JP2007514793A (en) * 2003-12-17 2007-06-07 アール.ピー. シェーラー テクノロジーズ インコーポレイテッド Chewable soft capsules containing non-gelatinized starch

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JPS62114911A (en) * 1985-11-12 1987-05-26 イ−ライ・リリ−・アンド・カンパニ− Oral administration type slow release medicine
JPH05245366A (en) * 1992-03-04 1993-09-24 Morishita Jintan Kk Seamless capsule having water-insoluble film in inner side face and its production
JPH08511795A (en) * 1993-06-28 1996-12-10 アール.ピー.シェーラー コーポレーション Soft gelatin capsule shell composition
JP2004351007A (en) * 2003-05-30 2004-12-16 Sankyo:Kk Method for producing soft capsule with adhesion-proof property, and soft capsule with adhesion-proof property produced by the method
JP2007514793A (en) * 2003-12-17 2007-06-07 アール.ピー. シェーラー テクノロジーズ インコーポレイテッド Chewable soft capsules containing non-gelatinized starch

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