WO2015054442A1 - Carton séparable et ébauche de carton - Google Patents

Carton séparable et ébauche de carton Download PDF

Info

Publication number
WO2015054442A1
WO2015054442A1 PCT/US2014/059802 US2014059802W WO2015054442A1 WO 2015054442 A1 WO2015054442 A1 WO 2015054442A1 US 2014059802 W US2014059802 W US 2014059802W WO 2015054442 A1 WO2015054442 A1 WO 2015054442A1
Authority
WO
WIPO (PCT)
Prior art keywords
panel
carton
blank
panels
bottom end
Prior art date
Application number
PCT/US2014/059802
Other languages
English (en)
Inventor
Brandon L. Ramsuer
Kenneth W. Griggs
Iii John W. Cash
David Keeler
Gary R. Johnson
Original Assignee
Meadwestvaco Packaging Systems, Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Meadwestvaco Packaging Systems, Llc filed Critical Meadwestvaco Packaging Systems, Llc
Priority to AU2014331924A priority Critical patent/AU2014331924A1/en
Priority to CA2926847A priority patent/CA2926847A1/fr
Publication of WO2015054442A1 publication Critical patent/WO2015054442A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/54Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing
    • B65D5/5495Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for separating interconnected containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/54Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing
    • B65D5/5445Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for dividing a tubular body into separate parts

Definitions

  • the present invention relates to a carton for packaging one or more articles and a carton blank for forming the same, and more specifically to a carton formed having two compartments for may be separated for retail sale as smaller packages.
  • a carton for packaging articles that is separable into smaller units.
  • the carton comprises a top panel having a severance line for separating the top panel into first and second top panel portions, a first series of interconnected primary panels hingedly connected to the first top panel portion for defining a first tubular structure, and a second series of interconnected primary panels hingedly connected to the second top panel portion for defining a second tubular structure.
  • the first and second tubular structures are disposed side by side such that the respective tubular axes of the first and second tubular structures are disposed substantially parallel to one another.
  • the first series includes a first bottom panel while the second series includes a second bottom panel.
  • the first and second bottom panels are disposed side by side and have no direct connection with one another.
  • the carton further comprises an end closure structure for at least partially closing one of the opposed ends of the carton.
  • the end closure structure comprises first and second bottom end flaps hingedly connected to the first and second bottom panels respectively.
  • the first and second bottom end flaps are not integrally connected directly with one another but joined together into a single unitary flap by a connecting member secured in face contacting arrangement to at least one of the first and second bottom end flaps.
  • the connecting member may be provided with a severance line for separating the first and second bottom end flaps from one another.
  • the connecting member may be a tab connected to one of the first and second bottom end flaps along the severance line and secured in face contacting arrangement to the other of the first and second bottom end flaps.
  • the tab may be secured to one of the inside and outside surfaces of the other of the first and second bottom end flaps.
  • the connecting member may be a separate piece of sheet material secured to both the first and second bottom end flaps.
  • the separate piece of sheet material may be a piece of paperboard, a length of adhesive tape or the like.
  • the first series may further include first inner and outer opposed side panels each extending between the first bottom panel and the first top panel portion
  • the second series may further include second inner and outer opposed side panels each extending between the second bottom panel and the second top panel portion.
  • the first and second inner side panels may be disposed in face contacting arrangement.
  • the respective outside surfaces of the first and second inner side panels may be free of adhesive for bonding the first and second inner side panels together.
  • the first and second outer side panels may be hingedly connected to the first and second top panel portions respectively, and the first and second inner side panels may be secured to the first and second top panel portions via first and second securing panels respectively.
  • a blank for forming a carton for packaging articles which is separable into smaller units.
  • the blank comprises a top panel having a severance line for separating the top panel into first and second top panel portions, a first series of interconnected primary panels hingedly connected to the first top panel portion for defining a first tubular structure, and a second series of interconnected primary panels hingedly connected to the second top panel portion for defining a second tubular structure.
  • the first and second tubular structures when erected, are disposed side by side such that the respective tubular axes of the first and second tubular structures are disposed substantially parallel to one another.
  • the first series includes a first bottom panel while the second series includes a second bottom panel.
  • the first and second bottom panels have no direct connection with one another but through the top panel.
  • the blank further comprises first and second bottom end flaps hingedly connected to the first and second bottom panels respectively to form at least part of an end closure structure for at least partially closing one of the opposed ends of the carton.
  • the first and second bottom end flaps are not integrally connected directly with one another.
  • the blank further comprises a connecting member for joining the first and second bottom end flaps together. The connecting member is secured in face contacting arrangement to at least one of the first and second bottom end flaps when the blank is formed into the carton.
  • the connecting member may be provided with a severance line for separating the first and second bottom end flaps from one another.
  • the connecting member may comprise a tab connected to one of the first and second bottom end flaps along the severance line. The tab may be secured in face contacting arrangement to the other of the first and second bottom end flaps when the blank is formed into the carton. The tab may be secured to one of the inside and outside surfaces of the other of the first and second bottom end flaps when the blank is formed into the carton.
  • the connecting member may be a separate piece of sheet material secured to both the first and second bottom end flaps when the blank is formed into the carton.
  • the separate piece of sheet material may be a piece of paperboard, a length of adhesive tape or the like.
  • the first series may further include first inner and outer side panels while the second series may further include second inner and outer side panels.
  • the first outer side panel may be disposed between the top panel and the first bottom panel while the second outer side panel may be disposed between the top panel and the second bottom panel.
  • the first series may further include a first securing panel for securing the first series to the first top panel portion whereas the second series may further includes a second securing panel for securing the second series to the second top panel portion.
  • the first inner side panel may be disposed between the first bottom panel and the first securing panel whereas the second inner side panel may be disposed between the second bottom panel and the second securing panel.
  • the connecting member is not directly connected to one of the first and second inner side panels but is located next to the one of the first and second inner side panel.
  • Figure 1 is a plan view from above of a blank for forming a carton according to a first embodiment of the invention
  • Figure 2 is a perspective view from above of a carton formed from the blank of Figure 1 ;
  • Figure 3 is a perspective view from above of an end portion of the carton of Figure 2 in an open condition
  • Figure 4 is a perspective view from above of a pair of packages formed from the carton of Figure 2 by splitting the carton into two smaller units;
  • Figure 5 is a plan view from above of a portion of a blank similar to Figure 1 illustrating a second embodiment of the invention
  • Figure 6 is a plan view from above of a blank for forming a carton according to a third embodiment of the invention.
  • Figure 7 is a perspective view from above of a carton formed from the blank of Figure 6;
  • Figure 8 is a perspective view from above of an end portion of the carton of Figure 7 in an open condition.
  • Figure 9 is a plan view from above of a portion of a blank similar to Figure 6 illustrating a fourth embodiment of the invention. DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS OF THE PRESENT
  • FIG. 1 there is shown a plan view of a blank 10 capable of forming a carton 90, shown in Figure 2, for packaging one or more primary product containers such as, but not limited to, bottles or cans, hereinafter referred to as articles.
  • the terms “carton” or “carrier” refer, for the non- limiting purpose of illustrating the various features of the invention, to a container for receiving, engaging, carrying, and/or dispensing articles, such as smaller product containers. It is contemplated that the teachings of the invention can be applied to various product containers, which may or may not be tapered and/or cylindrical. Exemplary containers include bottles (for example metallic, glass or plastics bottles), cans (for example aluminium cans), tins, pouches, packets or the like.
  • the blank is formed from a sheet of suitable substrate, preferably a clay-coated kraft paperboard.
  • suitable substrate may also include all manner of foldable sheet material such as bleached or unbleached paperboard, recycled board, corrugated board, cardboard, plastic, combinations (or composite material) thereof, or the like. It should be recognized that one or other numbers of blanks may be employed, where suitable, for example, to provide the carrier structure described in more detail below.
  • the blank 10 may be printed on one or both sides with graphics, designs, branding material, product information and the like. In addition, all or a portion of the blank may be coated with a varnish, as is well known in the art.
  • the blank is configured to form a carton or carrier for packaging an exemplary arrangement of exemplary articles.
  • the arrangement is a 2 x 6 matrix and the articles are cans.
  • the blank may form a two-compartment carton each holding six (6) cans that may be later separated into two 1 x 6 cartons.
  • the blank can be alternatively configured to form a carrier for packaging other types, number and size of article and/or for packaging articles in a different arrangement or configuration.
  • the blank 10 comprises a plurality of panels for forming a carton 90.
  • the carton 90 is divisible into two separate smaller cartons or package units.
  • a first set of panels P1 of the blank 10 forms a first smaller carton or first package unit and a second set of panels P2 of the blank 10 forms a second smaller carton or second package unit.
  • the blank 10 comprises a plurality of primary wall panels 12, 14, 16, 18, 20 for forming a first tubular structure in a set up condition.
  • the first tubular structure of the first package unit is formed by: a first securing panel 12, a first inner side panel 14, a first bottom panel 16, a first outer side panel 18 and a first top panel portion 20.
  • the securing panel 12 is hingedly connected to the first inner side panel 14 by a hinged connection such as a fold line 1 1 .
  • the first inner side panel 14 is hingedly connected to the first bottom panel 16 by a hinged connection such as a fold line 13.
  • the first bottom panel 16 is hingedly connected to the first outer side panel 18 by a hinged connection such as a fold line 15.
  • the first top panel portion 20 is hingedly connected to the first outer side panel 18 along a hinged connection such as a fold line 17.
  • the blank 10 also comprises a plurality of primary wall panels 22, 24, 26, 28, 30 for forming a second tubular structure in a set-up condition.
  • the second tubular structure of the second package unit is formed by: a second securing panel 30, a second inner side panel 28, a second bottom panel 26, a second outer side panel 24 and a second top panel portion 22.
  • the second top panel portion 22 is hingedly connected to the second outer side panel 24 by a hinged connection such as a fold line 21 .
  • the second outer side panel 24 is hingedly connected to the second bottom panel 26 by a hinged connection such as a fold line 23.
  • the second bottom panel 26 is hingedly connected to the second inner side panel 28 by a hinged connection such as a fold line 25.
  • the second securing panel 30 is hingedly connected to the second inner side panel 28 along a hinged connection such as a fold line 27.
  • the opposed ends of the first tubular structure of the first package unit are at least partially closed by a pair of first and second end closure structures formed partially by end closure flaps 32a, 34a, 36a, 38a, 32b, 34b, 36b, 38b.
  • the end closure flaps 32a, 34a, 36a, 38a are configured to form part of the first end closure structure for at least partially closing a first end of the first tubular structure whereas the end flaps 32b, 34b, 36b, 38b are configured to form part of the second end closure structure for at least partially closing a second end of the first tubular structure.
  • a first inner top end flap 32a is hinged to a first end of the first securing panel 12 by a hinged connection such as a pair of arcuate fold lines 31 a.
  • a first bottom end flap 34a is hinged to a first end of the first bottom panel 16 by a hinged connection such as a fold line 33a.
  • a first side end flap 36a is hinged to a first end of first outer side panel 18 by a hinged connection such as a fold line 35a.
  • a first top end flap 38a is hinged to a first end of the first top panel portion 20 by a hinged connection such as a fold line 37a.
  • the other first inner top end flap 32b is hinged to a second end of the first securing panel 12 by a hinged connection such as a pair of arcuate fold lines 31 b.
  • the other first bottom end flap 34b is hinged to a second end of first bottom panel 16 by a hinged connection such as a fold line 33b.
  • the other first side end flap 36b is hinged to a second end of the first outer side panel 18 by a hinged connection such as a fold line 35b.
  • the other first top end flap 38b is hinged to a second end of the first top panel portion20 by a hinged connection such as a fold line 37b.
  • the first side end flaps 36a, 36b each form a minor side end closure flap.
  • the first bottom end flaps 34a, 34b each form a major lower end closure flap.
  • the first top end flap 38a along with the first inner top end flap 32a forms a major upper end closure flap.
  • the first top end flap 38b along with the inner top end flap 32b also forms a major upper end closure flap.
  • the opposed ends of the second tubular structure of the second package are at least partially closed by the first and second tubular structures which are formed partially by end closure flaps 40a, 42a, 44a, 46a, 40b, 42b, 44b, 46b.
  • the end closure flaps 40a, 42a, 44a, 46a are configured to form part of the first end closure structure which at least partially closes a first end of the second tubular structure while the end panels 40b, 42b, 44b, 46b are configured to form part of the second end closure structure which at least partially closes a second end of the second tubular structure.
  • a second top end flap 40a is hinged to a first end of second top panel portion 22 by a hinged connection such as a fold line 39a.
  • the second top panel portion 40a is detachably connected to the first top panel portion 38a by an extension of a severance line 19.
  • a tear initiation notch 98b is defined in part in the first top end flap 38b and in part in the second top end flap 40b.
  • a second side end flap 42a is hinged to a first end of second side panel 24 by a hinged connection such as a fold line 41 a.
  • a second bottom end flap 44a is hinged to a first end of second bottom panel 26 by a hinged connection such as a fold line 43a.
  • a second inner top end flap 46a is hinged to a first end of the second securing panel 30 by a hinged connection such as a pair of arcuate fold lines 47a.
  • the other second top end flap 40b is hinged to a second end of the second top panel portion 22 by a hinged connection such as a fold line 39b.
  • the second top panel portion 40b is detachably connected to the first top panel portion 38b by the other extension of the severance line 19.
  • a tear initiation notch 98a is defined in part in the first top end flap 38a and in part in the second top end flap 40a.
  • the other second side end flap 42b is hinged to a second end of the second side panel 24 by a hinged connection such as a fold line 41 b.
  • the other second bottom end flap 44b is hinged to a second end of the second bottom panel 26 by a hinged connection such as a fold line 43b.
  • the other inner top end flap 46b is hinged to a second end of the second securing panel 30 by a hinged connection such as a pair of arcuate fold lines 47b.
  • the first top panel portion 20 is coupled to the second top panel portion 22 by the severance line (or frangible line) 19.
  • the first top panel portion 20 of the first package unit and the second top panel portion 22 of the second package unit form a common top panel 20/22 of the carton 90.
  • the first outer side panel 18 of the first package unit forms a first outer side wall 18 of the carton 90.
  • the second outer side panel 24 of the second package unit forms a second outer side wall 24 of the carton 90.
  • the first bottom panel 16 of the first package unit forms a first part 16 of a base wall 16/26 of the carton 90.
  • the second bottom panel 26 of the second package unit forms a second part 26 of the base wall 16/26 of the carton 90.
  • the end closure flaps 32a, 34a, 36a, 38a of the first package unit and the end closure flaps 40a, 42a, 44a, 46a of the second package unit form the first end closure structure/wall of the carton 90.
  • the end closure flaps 32b, 34b, 36b, 38b of the first package unit and the end closure flaps 40b, 42b, 44b, 46b of the second package unit form the second end closure structure/wall of the carton 90.
  • the first inner side panel 14 of the first package unit and the second inner side panel 28 of the second package unit form an internal divider structure in the set-up carton 90.
  • the internal divider structure separates a first row of articles disposed in the first package unit from a second row of articles disposed in the second package unit.
  • the blank 10 comprises a pair of handle structures H1 , H2.
  • the first handle structure H1 is provided in the first package unit which comprises a pair of elongate tabs 60, 62, which are defined in part by a line of separation 64 which is disposed generally perpendicular to the severance line 19.
  • the line of separation 64 extends transversely across the first outer side panel 18 and into each of the first bottom panel 16 and the first top panel portion 20.
  • the first elongate tab 60 is defined in part by a hinged connection such as a first fold line 63, which is disposed in a spaced apart parallel relationship with the line of separation 64.
  • the second elongate tab 62 is defined in part by a hinged connection such as a second fold line 65 which is disposed in a spaced apart parallel relationship with the line of separation 64.
  • the first and second fold lines 63, 65 are disposed on opposing sides of the line of separation 64.
  • a first arcuate cutline 61 defines respective first ends of the first and second elongate tabs 60, 62.
  • the first arcuate cutline 61 extends between a first end of the first fold line 63 and a first end of the second fold line 65, across the line of separation 64.
  • a second arcuate cutline 67 defines respective second ends of the first and second elongate tabs 60, 62.
  • the second arcuate cutline 67 extends between a second end of the first fold line 63 and a second end of the second fold line 65, across the line of separation 64.
  • the handle structure H1 comprises a pair of fold lines or crease lines 68a, 68b at a first end of line of separation 64.
  • the first end of the line of separation 64 is disposed in the first top panel portion 20 and terminates in a "U" shaped cut wherein the arms of the "U” shaped cut define a vertex.
  • the vertex is disposed at the first end of the line of separation 64.
  • the first crease line 68a commences from the "U" shaped cut and extends towards the fold line 17.
  • a second crease line 68b commences from the "U" shaped cut and extends towards the fold line 17.
  • the first and second crease lines 68a, 68b together with the "U" shaped cut form a "V" shape which converges at the first end of the line of separation 64.
  • the handle structure H1 further comprises a second pair of fold lines or crease lines 69a, 69b at a second end of line of separation 64.
  • the second end of the line of separation 64 is disposed in the first bottom panel 16 and terminates in a "U" shaped cut wherein the arms of the "U" shaped cut define a vertex.
  • the vertex is disposed at the second end of the line of separation 64.
  • a third crease line 69a commences from the "U” shaped cut and extends towards the fold line 15.
  • a crease line 69b commences from the "U” shaped cut and extends towards the fold line 15.
  • the third and fourth crease lines 69a, 69b together with the "U” shaped cut form a "V" shape which converges at the second end of the line of separation 64.
  • the second handle structure H2 is provided in the second package unit which is substantially the same in construction as the first handle structure H1 .
  • the blank 10 comprises a pair of access devices D1 , D2.
  • a first access device D1 is provided in the portion of the blank 10 forming the first package unit.
  • a second access device D2 is provided in the portion of the blank 10 forming the second package unit.
  • the first access device D1 is substantially the same as the second device D2, and the access devices D1 , D2 will be described by reference to the second access device D2.
  • the second access device D2 is provided for removal of a portion 56 of the second inner side panel 28 of the second package unit. Removal of the portion 56 facilitates access to the contents of the second package unit.
  • the second access device D2 comprises a plurality of severance lines 51 , 53, 54 which define at least in part a removable portion 56 of the second inner side panel 28.
  • the plurality of severance lines 51 , 53, 54 includes: a first severance line 53 which extends from an end edge of the second inner side panel 28 along a portion of the fold line 25; a second severance line 54 which extends from an end of first severance line 53 across the first side wall 28 from the fold line 25 to the fold line 27; and a third severance line 51 extends from the end edge of the second inner side panel 28 along a portion of the fold line 27 to the second severance line 54.
  • the access device D2 comprises an optional tear initiation tab 50 defined in part by the second severance line 54 and in part by a hinged connection in the form of a fold line 52.
  • the tear initiation tab 50 is hinged to the removable portion 56 of the second inner side panel 28 by the fold line 52.
  • the tear initiation tab 50 is detachable from the second package unit along with the removable portion 56.
  • the blank 10 may comprise a pair of end pull devices provided by recesses R1 , R3 and apertures R2, R4.
  • the first package unit comprises a first end pull device formed by the first recess R1 and the first aperture R2.
  • the first recess R1 is struck from an outer side edge of the first top end flap 38a.
  • the first aperture R2 is struck in part from the first side end flap 36a and in part from the first outer side panel 18.
  • the first recess R1 and the first aperture R2 are arranged such that when the blank 10 is assembled into a carton 90 and the first top end flap 38a is placed into overlapping relationship with the first side end flap 36a, at least a portion of the first recess R1 is disposed in registry with at least a portion of the first aperture R2.
  • the outer side edge of the first top end flap 38a along which the Recess R1 is defined is arranged to be contiguous with an outer side edge of the first bottom end flap 34a in a set-up carton.
  • the second package unit comprises a second end pull device provided by a second recess R3 and a second aperture R4.
  • the second recess R3 is struck from an outer side edge of the second top end flap 40b.
  • the second recess R4 is struck in part from the second side end flap 42b and in part from the second outer side panel 24.
  • the second recess R3 and the second aperture R4 are arranged such that when the blank 10 is assembled into a carton 90 and the second top end flap 40b is placed into overlapping relationship with the second side end flap 42b, at least a portion of the second recess R3 is disposed in registry with at least a portion of the second aperture R4.
  • the outer side edge of the second top end flap 40b is arranged to be contiguous with an outer side edge of the second bottom end flap 44b in a set-up carton.
  • the articles being packaged have a substantially circular cross section, that is to say the articles are, at least in part, cylindrical, having a tubular axis which is orientated substantially parallel to the first and second inner and outer side panels 14, 28, 18, 24.
  • a void is provided in the corner of each package unit adjacent the end pull device.
  • the void or gap is provided between the endmost article in the respective package unit and the end closure wall and/or between the endmost article in the respective package unit and the inner or outer side wall. This void facilitates a user inserting a finger or thumb into the package.
  • the first inner side panel 14 of the first package unit comprises free end edges, that is to say, there is no end closure flap hinged to the opposed end edges of the first inner side panel 14.
  • the second inner side panel 28 of the second package unit comprises free end edges, that is to say, there is no end closure flap hinged to the opposed end edges of the second inner side panel 28.
  • the first inner side panel 14 of the first package unit and the second inner side panel 28 of the second package unit may comprise a minor end closure flap hinged to each end edge thereof.
  • the minor end closure flap may be arranged to facilitate access to the adjacent top or bottom end flap.
  • the minor end closure flap may comprise an aperture or recess; alternatively the minor end closure flap may not extend fully between the top wall and the base wall, that is to say the minor end closure flap may be shorter in height than the inner side wall to which it is hinged.
  • the second bottom end flaps 44a, 44b are provided respectively with connecting members which, in the illustrated embodiment, take the form of connecting tab 92a, 92b.
  • the connecting tab 92a is detachably joined to the inner side edge 96a of the second bottom end flap 44a along a severance line 94a
  • the connecting tab 92b is detachably joined to the inner side edge 96b of the second bottom end flap 44b along a severance line 94b.
  • the connecter tabs 92a, 92b are designed to be secured by adhesive, in flat face contacting arrangement to the inside or outside surface of the first bottom end flaps 34a, 34b when the blank 10 is set up into the carton 90.
  • similar connecting tabs may be detachably connected respectively to the inner side edges of the first bottom end flaps 34a, 34b and may be secured by adhesive, in flat face contacting arrangement with the inside or outside surface of the first bottom end flaps 44a, 44b.
  • glue or other adhesive treatment is applied to the first securing panel 12 of the first package unit.
  • Glue or other adhesive treatment is also applied to the second securing panel 30 of the second package unit.
  • glue or other adhesive treatment is applied to the corresponding portions of each of the top panel portions 20, 22 of the first and second package units respectively.
  • Glue or other adhesive treatment may be further applied to the first and second inner top end flaps 32b, 32b, 46a, 46b.
  • glue or other adhesive treatment may be applied to the corresponding portions of the first and second top end flaps 38a, 38b, 40a, 40b.
  • Glue or other adhesive treatment is further applied to the connecting tabs 92a, 92b of the second package unit.
  • glue or other adhesive treatment is applied to the corresponding portions of the first bottom end flaps 34a, 34b of the first package unit.
  • the blank 10 is folded to bring the second securing panel 30 of the second package unit into face contacting relationship with the second inner side panel 28 by folding the second securing panel 30 about the fold line 27.
  • the second securing panel 30 is not secured to the second inner side panel 28.
  • the second securing panel 30, second inner side panel 28 and the second bottom panel 26 of the second package unit are folded about the fold line 23 such that the bottom panel 26 is in overlying relationship with the second outer side panel 24.
  • This brings the securing panel 30 into face contacting secured relationship with the inside surface of the second top panel portion 22.
  • Pressure may be applied to the second inner side panel 28 to well secure the securing panel 30 to the second top panel portion 22.
  • the second inner top end flaps 46a, 46b may also be secured to the respective inside surfaces of the second top end flaps 40a, 40b.
  • the first securing panel 12 and the first inner side panel 14 of the first package unit is then folded about the fold line 13 so that inner side panel 14 is brought into face contacting relationship with the inside surface of the first bottom panel 16. At this state, however, the first securing panel 12 is not secured to the first outer side panel 18. Then, the first securing panel 12, first inner side panel 14, first bottom panel 16 and first outer side panel 18 are folded about the fold line 17 so that the securing panel 12 is secured to the inside surface of the first top panel portion 20 while the first and second inner side panels 14, 28 are brought into face contacting relationship along their respective outside surfaces. By this means, the inside surfaces of the first bottom end flaps 34a, 34b are secured to the outside surfaces of the connecting tabs 92a, 92b respectively.
  • first inner top end flaps 32a, 32b may also be secured to the respective inside surfaces of the first top end flaps 38a, 38b.
  • the portion P1 of the blank 10 forming the first package unit is folded into a flat, collapsed state which overlies the portion P2 of the blank 10 forming the second package unit which is also in folded, flat collapsed condition.
  • This provides a carton 90 which is in a flat collapsed state in which it can be shipped and distributed to a converter plant.
  • This method avoids folding the blank 10 about the severance line 19 and thus reduces the risk of the first and second package units becoming separated during assembly and filling of the carton 90.
  • first and second package units are connected along the severance line 19 extending across what is effectively a common top panel formed by first and second top panel portions 20 and 22.
  • the connecting tabs 92a, 92b provide a temporary connection between the first package unit and the second package unit.
  • glue may yet be applied as one or more glue beads disposed on first inner side panel 14, on second inner side panel 28, or both to temporarily secure the first and second package units together.
  • the carton 90 may be erected into a tubular structure by engaging with a pair of adjacent walls (e.g., the top panel 20, 22 and one of the outer side panels 18/24) of the carton 90 and folding the adjacent walls such that they are disposed perpendicularly with respect to each other.
  • a pair of adjacent walls e.g., the top panel 20, 22 and one of the outer side panels 18/24
  • the erected tubular structure is loaded with articles through one or both open ends of each package unit.
  • One or more of the end closure flaps 32a, 34a, 36a, 38a, 32b, 34b, 36b, 38b, 40a, 42a, 44a, 46a, 40b, 42b, 44b, 46b may be folded outwardly to act as a funnel to facilitate insertion of the articles "C" into the carton 90 (see Figure 3).
  • the ends of the tubular structures are closed by the end closure structures/walls.
  • a first end of the carton 90 is closed by folding the first and second side end flaps 36a, 42a about fold lines 35a, 41 a respectively.
  • first and second bottom end flaps 34a, 44a are then folded onto the first and second side end flap 36a, 42a respectively and are optionally secured thereto by adhesive.
  • Glue or adhesive treatment is applied to an outer surface of the first and second bottom end closure flaps 34a, 44a.
  • the glue or adhesive treatment may be applied to the inner surface of the corresponding region of the top end closure flaps 32a and/or 38a; 46a and/or 40a.
  • top end flaps 38a, 40a along with the inner top end flaps 32a, 46a are folded about fold lines 37a, 39a, 31 a, 47a and brought into contact with the bottom end flaps 34a, 44a such that part of the top end flaps 38a, 40a is in overlapping relationship with part of the bottom end flaps 34a, 44a and is secured and affixed thereto.
  • a second end of the carton is closed by folding the side end flaps 36b, 42b about fold lines 35b, 41 b.
  • Glue or other adhesive treatment may be applied to the outer surfaces of the side end flaps 36b, 42b. In alternative embodiments the glue or adhesive treatment may be applied to the inner surface of the corresponding regions of the bottom end flaps 34b, 44b.
  • the bottom end flaps 34b, 44b are folded about the fold lines 33b, 43b and optionally secured to the side end flap 36b, 42b respectively.
  • Glue or adhesive treatment is applied to the outer surfaces of the bottom end flaps 34b, 44b.
  • glue or adhesive treatment is applied to the inner surfaces of the top end closure flaps 38b and/or 32b; 40b and/or 46b.
  • the top end flaps 38b, 40b, 32b, 46b are folded about fold lines 37b, 39b, 31 b, 47b and brought into contact with the bottom end flaps 34b, 44b respectively such that a portion of the top end flap 38b is in overlapping relationship with a portion of the bottom end flaps 34b, 44b and is secured thereto.
  • one end of the carton may be closed before loading articles through a remaining open end of the carton.
  • Figure 2 illustrates the assembled carton 90.
  • the first recess R1 and the first aperture R2 are aligned when the top end flaps 38a, 40a are placed into overlapping relationship with the bottom end flaps 34a, 44a, respectively.
  • At least a portion of the first recess R1 is disposed in registry with at least a portion of the first aperture R2.
  • the first recess R1 and the first aperture R2 form a first end pull device which is disposed at the corner of the end closure structure/wall and the first outer side panel 18.
  • Figure 4 illustrates the first and second package units 91 in a separated condition.
  • the first and second package units are pulled apart by, e.g., a route driver or retailer, to sever the severance line 19 and the severance lines 94a, 94b such that the first package unit is separated from the second package unit.
  • the retailer severs or break the glue connection formed by glue beads.
  • the retailer rotates the first package unit with respect to the second package unit such that the end pull device of each of the first and second package units faces the same direction.
  • both the end pull devices face the consumer.
  • the consumer may employ the end pull device of one of the package units located on the shelf.
  • the end pull device of any of the embodiments disclosed herein may be employed in a carton which is not divisible.
  • one or each of the connecting tabs 92a, 92b may be replaced by a separate piece of sheet material such as a piece of separate paperboard or corrugated board or a length of adhesive tape.
  • the connecting tab 92a may be replaced by an elongated tab detachably connected to the outer side edge of the bottom end flap 44a.
  • Such an elongated connecting tab may be taken from the scrap material between the top end flap 40a and the bottom end flap 44a and may be folded 180 degrees about the outer side edge of the bottom end flap 44a to be secured to the inside or outside surface of the first bottom end flap 34a.
  • connecting tab 92a may be replaced by a similar tab that is detachably joined to the inner side edge of the first bottom end flap 34a. Such a similar alternative connecting tab may be secured to the inside or outside surface of the second bottom end flap 44a. Similar alternative connecting tabs may be used in place of the connecting tab 92b according to the present invention. It should be further readily understood that the connecting tabs 92a, 92b may be detachably connected at any location along the respective inner side edges 96a, 96b of the bottom end flaps 44a, 44b.
  • FIG. 5 illustrates a second, alternative embodiment wherein alternative connecting tabs 192a, 192b are joined to the bottom end flaps 44a, 44b at the upper end sections of the inner side edges 96a, 96b along the severance lines 194a, 194b respectively.
  • each connecting tab may be substantially elongated so that it is joined entirely along the respective inner side edge 96a or 96b.
  • Figures 6 to 8 illustrate a third, alternative embodiment wherein alternative connecting tabs 292a, 292b are joined to the bottom end flaps 44a, 44b at the lower end sections of the inner side edges 96a, 96b along the severance lines 294a, 294b respectively.
  • the connecting tabs 292a, 292b of the blank 210 of Figure 6 are not spaced apart from the second inner side panel 28 but are located immediately next to the respective adjacent end edges of the second inner side panel 28.
  • the connecting tabs 292a, 292b are disposed alongside the respective adjacent end edges of the second inner side panel 28.
  • each of the connecting tabs 292a, 292b is separated at their respective lower ends from the second inner side panel 28 by cuts 293a, 293b respectively.
  • the lower-outer corner of each of the connecting tabs 292a, 292b is beveled such that they are provided with beveled edges 291 a, 291 b respectively.
  • the beveled edge 291 a extends from its lower end (which is located at the cut 293a) to the free end edge of the connecting tab 292a which is located opposite to the severance line 294a
  • the beveled edge 291 b extends from its lower end (which is located at the cut 293b) to the free end edge of the connecting tab 292b which is located opposite to the severance line 294b.
  • each bevelled edge 291 a, 291 b and the adjacent severance line 294a, 294b is greater at the free end edge of the respective connecting tab than at the lower end of that connecting tab.
  • Those connecting tabs 292a, 292b which are closely located to the adjacent inner side panel and/or their beveled edges 291 a, 291 b have been found effective to prevent either one of the connecting tabs 292a, 292b from catching an underlying, like carton blank during the blank dispensing process which takes place on a carton-folding and gluing machine.
  • carton blanks must be smoothly dispensed from a blank hopper one by one while being separated from an underlying, like blank.
  • the beveled edges 291 a, 291 b have been found also effective to prevent the lower ends of the connecting tabs 292a, 292b (see Figure 8, next to the cuts 293a, 293b) from becoming obstacles to articles C during the article-loading process.
  • FIG. 7 shows a carton 290 formed from the blank 210, in which the connecting panels 292a, 292b are secured to the inside surfaces of the bottom end flaps 34a, 34b.
  • FIG. 9 illustrates a fourth, alternative embodiment wherein alternative connecting tabs 392a, 392b are joined to the bottom end flaps 44a, 44b at intermediate sections of the inner side edges 96a, 96b along the severance lines 394a, 394b respectively.
  • the connecting tabs 392a, 392b of the fourth embodiment are spaced apart from the respective adjacent end edges of the second inner side panel 28.
  • the lower-outer corner of each of the connecting tabs 392a, 392b is beveled such that they are provided with beveled edges 391 a, 391 b respectively.
  • each connecting tab may be substantially elongated so that it is joined entirely along the respective inner side edge 96a or 96b.
  • the terms “hinged connection” and “fold line” each refer to all manner of lines that define hinge features of the blank, facilitate folding portions of the blank with respect to one another, or otherwise indicate optimal panel folding locations in the blank or substrate of sheet material. Any reference to “hinged connection” should not be construed as necessarily referring to a single fold line only; indeed, a hinged connection can be formed from one or more fold lines.
  • the term “fold line” may refer to one of the following: a scored line, an embossed line, a debossed line, a line of perforations, a line of short slits, a line of half- cuts, a single half-cut, an interrupted cut line, aligned slits, a line of short scores and any combination of the aforesaid options, without departing from the scope of the invention.
  • line of separation each refers to all manner of lines formed in the blank of substrate that facilitate separating portions of the blank or substrate of sheet material from one another, or otherwise that indicate optimal separation locations on the blank or substrate.
  • Lines of separation may be a severance line, a frangible line, a slit, a cut, a cut line or any combination of the aforesaid options.
  • a line of separation in a substrate of sheet material is predisposed to allow a tear or otherwise separation to propagate there along.
  • severed line each may refer to one of the following: a single half-cut, an interrupted cut, a score line, an interrupted score line, a line of perforations, a line of short cuts, a line of short slits, a line of short half cuts, and any combination of the aforementioned options.
  • hinged connection, fold lines, lines of separation, severance lines, frangible lines and weakened lines can each includes elements that are formed in the blank or substrate of sheet material, including perforations, a line of perforations, a line of short slits, a line of half-cuts, a single half-cut, a cut line, an interrupted cut line, slits, scores, any combination thereof, and the like.
  • the elements can be dimensioned and arranged to provide the desired functionality.
  • a line of perforations can be dimensioned or designed with degrees of weakness to define a fold line and/or a severance line.
  • the line of perforations can be designed to facilitate folding and resist breaking, to facilitate folding and facilitate breaking with more effort, or to facilitate breaking with little effort.
  • in registry with refers to alignment of two or more elements in an erected carton, such as a recess formed in a first of two overlapping panels and an aperture formed in a second of two overlapping panels. Those elements in registry with each other may be aligned with each other in the direction of the thickness of the overlapping panels. For example, when a recess in a first panel is "in registry with" an aperture in a second panel that is placed in an overlapping arrangement with the first panel, and an edge of the recess may extend along at least a portion of an edge of the aperture and may be aligned, in the direction of the thickness of the first and second panels, with the aperture.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packages (AREA)
  • Cartons (AREA)

Abstract

La présente invention concerne un carton d'emballage d'objets pouvant être séparé en de plus petites unités. Le carton comprend une paroi supérieure présentant une ligne de rupture, une première séries de panneaux primaires reliés entre eux s'articulant sur la première partie panneau supérieur pour délimiter une première structure tubulaire, et une seconde série de panneaux primaires reliés entre eux s'articulant sur la seconde partie panneau supérieur pour délimiter une seconde structure tubulaire. Les première et seconde séries comprennent respectivement des premier et second panneaux inférieurs. Le carton comprend en outre des premier et second rabats d'extrémité inférieurs s'articulant respectivement sur les premier et second panneaux inférieurs. Les premier et second rabats d'extrémité inférieurs ne sont pas directement corps l'un avec l'autre mais sont reliés l'un à l'autre pas un élément de liaison fixé selon un agencement de contact facial à au moins un des premier et second rabats d'extrémité inférieurs.
PCT/US2014/059802 2013-10-10 2014-10-09 Carton séparable et ébauche de carton WO2015054442A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AU2014331924A AU2014331924A1 (en) 2013-10-10 2014-10-09 Separable carton and carton blank
CA2926847A CA2926847A1 (fr) 2013-10-10 2014-10-09 Carton separable et ebauche de carton

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201361889035P 2013-10-10 2013-10-10
US61/889,035 2013-10-10
US201361893837P 2013-10-21 2013-10-21
US61/893,837 2013-10-21

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WO2015054442A1 true WO2015054442A1 (fr) 2015-04-16

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AU (1) AU2014331924A1 (fr)
CA (1) CA2926847A1 (fr)
WO (1) WO2015054442A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10479550B2 (en) 2012-03-26 2019-11-19 Kraft Foods R & D, Inc. Packaging and method of opening
US10507970B2 (en) 2013-03-07 2019-12-17 Mondelez Uk R&D Limited Confectionery packaging and method of opening
US10513388B2 (en) 2013-03-07 2019-12-24 Mondelez Uk R&D Limited Packaging and method of opening

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1148227A (fr) * 1956-04-26 1957-12-05 Emballage monopièce à doubles alvéolages séparables
US2973130A (en) * 1957-04-24 1961-02-28 Standard Packaging Corp Separable plural carton and blank therefor
US4913291A (en) * 1988-12-29 1990-04-03 Manville Corporation Separable article carrier
US4919269A (en) 1988-11-18 1990-04-24 The Mead Corporation Multiple compartment container

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1148227A (fr) * 1956-04-26 1957-12-05 Emballage monopièce à doubles alvéolages séparables
US2973130A (en) * 1957-04-24 1961-02-28 Standard Packaging Corp Separable plural carton and blank therefor
US4919269A (en) 1988-11-18 1990-04-24 The Mead Corporation Multiple compartment container
US4913291A (en) * 1988-12-29 1990-04-03 Manville Corporation Separable article carrier

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10479550B2 (en) 2012-03-26 2019-11-19 Kraft Foods R & D, Inc. Packaging and method of opening
US10507970B2 (en) 2013-03-07 2019-12-17 Mondelez Uk R&D Limited Confectionery packaging and method of opening
US10513388B2 (en) 2013-03-07 2019-12-24 Mondelez Uk R&D Limited Packaging and method of opening

Also Published As

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CA2926847A1 (fr) 2015-04-16
AU2014331924A1 (en) 2016-04-28

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