WO2015048117A1 - Structural hot spot and critical location monitoring - Google Patents

Structural hot spot and critical location monitoring Download PDF

Info

Publication number
WO2015048117A1
WO2015048117A1 PCT/US2014/057194 US2014057194W WO2015048117A1 WO 2015048117 A1 WO2015048117 A1 WO 2015048117A1 US 2014057194 W US2014057194 W US 2014057194W WO 2015048117 A1 WO2015048117 A1 WO 2015048117A1
Authority
WO
WIPO (PCT)
Prior art keywords
image
matrix
applying
structural component
processor
Prior art date
Application number
PCT/US2014/057194
Other languages
French (fr)
Inventor
Zaffir A. Chaudhry
Alan Matthew Finn
Ziyou Xiong
Hongcheng Wang
Patrick Louis Clavette
Original Assignee
Sikorsky Aircraft Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sikorsky Aircraft Corporation filed Critical Sikorsky Aircraft Corporation
Priority to EP14849153.3A priority Critical patent/EP3049793B1/en
Publication of WO2015048117A1 publication Critical patent/WO2015048117A1/en

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M5/00Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings
    • G01M5/0033Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings by determining damage, crack or wear
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • G06T7/001Industrial image inspection using an image reference approach
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M11/00Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
    • G01M11/08Testing mechanical properties
    • G01M11/081Testing mechanical properties by using a contact-less detection method, i.e. with a camera
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M5/00Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings
    • G01M5/0091Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings by using electromagnetic excitation or detection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10024Color image
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10028Range image; Depth image; 3D point clouds
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10048Infrared image
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/20Special algorithmic details
    • G06T2207/20076Probabilistic image processing
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30108Industrial image inspection
    • G06T2207/30164Workpiece; Machine component

Definitions

  • the subject matter disclosed herein relates generally to the field of nondestructive inspection and, more particularly, to a structural hot spot and critical location monitoring system and method.
  • Non-destructive inspection has been used in the aerospace industry for detecting aircraft surface and sub-surface defects. Typical defects in aircraft structures include cracks, corrosion, and disbonding. Visual inspection (such as by a person) has been widely used for detecting cracks in aircraft structures as it is often an economical and quick method to gauge a condition of the aircraft structure (notwithstanding the questionable reliability of human inspection). Cracks typically appear in areas that experience fatigue such as, for example, in holes for rivets, bolts, etc. These areas, commonly referred to as "hot spots" may be located in certain inaccessible areas of the aircraft, for example hidden behind other structures or panels, and may not be amenable to visual inspection. These hot spots may be manually inspected by remote imaging methods, e.g., utilizing a borescope, and include preferential inspection of analytically predicted hot spot locations. However, these manual image -based methods can be cumbersome and are used in limited
  • An improved system and method for structural hot spot and critical location monitoring may be well received in the field.
  • a method for detecting a crack in a structural component includes receiving, with a processor, signals indicative of at least one image for a critical location in the structural component; determining, with the processor, at least one shape in the at least one image, the at least one shape being representative of a structure of the critical location; representing, with the processor, at least one region around the structure into a matrix; and applying, with the processor, image processing on the matrix to detect cracks in the at least one region of the structural component.
  • a system for detecting a crack in a critical location of a structural component includes an image processing computer including a processor and memory; a camera that receives signals indicative of at least one image for the critical location, where the memory includes instructions stored thereon that, when executed by the processor, cause the system to: determine at least one shape in the at least one image, the at least one shape being representative of a structure of the critical location; represent at least one region around the structure into a matrix; and apply image processing on the matrix to detect cracks in the at least one region of the structural component.
  • FIG. 1 is a schematic view of an exemplary computing system according to an embodiment of the invention.
  • FIG. 2 illustrates a dataflow diagram for detection algorithm according to an embodiment of the invention.
  • FIG. 1 illustrates a schematic block diagram of a structural hot spot and critical location monitoring system 100 (hereinafter “structural monitoring system 100”) according to an embodiment of the invention.
  • the structural monitoring system 100 includes a crack detection and monitoring algorithm 114 (hereinafter “detection algorithm 114") for detecting cracks or hot spots in a structural component 120 in, for example, a rotary- wing aircraft 122.
  • detection algorithm 114 for detecting cracks or hot spots in a structural component 120 in, for example, a rotary- wing aircraft 122.
  • the structural monitoring system 100 includes an image processing computer 102, a detector controller 104, and input/output (I/O) devices 106.
  • the image processing computer 102 may be implemented as a workstation, such as a PC or a server.
  • the image processing computer 102 includes a memory 110 that communicates with a processor 108.
  • the memory 110 may store a detection algorithm 114 as executable instructions that are executed by the processor 108.
  • the executable instructions may be stored or organized in any manner and at any level of abstraction, such as in connection with the execution of the detection algorithm 114.
  • the processor 108 may be any type of processor (CPU), including a general purpose processor, a digital signal processor, a microcontroller, an application specific integrated circuit, a field programmable gate array, or the like.
  • the processor 108 may include an image processor in order to process, through the use of additional processing algorithms, video and/or still image data that are captured by camera 116.
  • memory 110 may include random access memory (RAM), read only memory (ROM), or other electronic, optical, magnetic, or any other computer readable medium onto which is stored the detection algorithm 114 described below.
  • the image processing computer 102 may include a database 112 in data communication with the processor 108.
  • the database 112 may be used to store image and video data of structural component 120 of, for example, a rotary-wing aircraft 122 as well as any other data and algorithms that is used to implement the detection algorithm 114.
  • structural monitoring system 100 includes a detector controller 104 in two-way communication with the image processing computer 102.
  • the detector controller 104 is in data communication with, for example, a plurality of light emitting diodes (LEDs) 118 and camera 116 over a wired or wireless connection.
  • camera 116 may be a two-dimensional (2D) or three-dimensional (3D) camera with a built- in plurality of LEDs 118 and detector controller 104 but, in other embodiments, the camera 116 may be remote from detector controller 104 and the plurality of LEDs 118, or a combination thereof.
  • camera 116 is a three color RGB camera with a 120 degree field of view and may include a plurality of LEDs built into its housing, may include a resolution of 1 millimeter at 3 meters, may include a range of 2 centimeters to 3 meters, may include on-board image processing to interface with detector controller 104 or directly with image processing computer 102, and may include wireless capability to transmit input images to a remote processor.
  • the remote processor may be processor 108.
  • a polarizer may be coupled to camera 116 in order to remove specular reflections from camera images received by camera 116.
  • an infrared camera coupled to an infrared illuminator, or other detector may be used in combination with camera 116 or in lieu of camera 116.
  • detector controller 104 may include its own memory and processor that respectively store and process instructions for, in some examples, controlling the positioning and modulation of a light beam directed from a plurality of LEDs 118.
  • Each of the plurality of LEDs 118 may be coupled to a polarizer in order to remove specular reflections in the image data from a critical location on a surface of the structural component 120 being illuminated.
  • each plurality of LEDs 118 may be directed by detector controller 104 to be selectively turned ON and illuminate a critical location of structural component 120 while camera 116 is capturing an image or video of the critical location.
  • the plurality of LEDs 118 may be selectively and remotely controlled by image processing computer 102 through direction by a user via wired or wireless signals sent from image processing computer 102 or I/O devices 106.
  • the plurality of LEDs 118 may be placed substantially around rivet locations of interest to provide directional illumination, and obtain a set of images manually through user input or by the application of detection algorithm 114.
  • the LEDs 118 may be modulated so that one or more of the plurality of LEDs 118 may be individually and selectively turned ON.
  • the processor on detector controller 104 may be any type of processor (CPU), including a graphics processing unit (GPU), a general purpose processor, a digital signal processor, a microcontroller, an application specific integrated circuit, a field programmable gate array, or the like. Also, memory on detector controller 104 may include random access memory (RAM), read only memory (ROM), or other storage such as an electronic, an optical, a magnetic, or any other computer readable medium. It is to be appreciated that the detection algorithm 114 may also be utilized for detecting cracks in critical locations utilizing other fasteners besides rivets.
  • Image processing computer 102 may provide one or more directives to detector controller 104 such as, for example, positioning the plurality of LEDs 118, turning ON the plurality of LEDs 118, or changing a direction of the plurality of LEDs 118 in response to camera image data that is acquired by camera 116 for structural component 120.
  • Directives provided by the image processing computer 102 may be received from one or more input/output (I/O) devices 106.
  • the I/O devices 106 may include a display device or screen, audio speakers, a graphical user interface (GUI), keyboard, microphone for voice
  • the I O devices 106 may be used to enter or adjust a linking between data or sets of data.
  • structural monitoring system 100 is illustrative. In some embodiments, additional components or entities not shown in FIG. 1 may be included. In some embodiments, one or more of the components or entities may be optional. In some embodiments, the components or entities of structural monitoring system 100 may be arranged or configured differently from what is shown in FIG. 1. For example, in some embodiments, the detector controller 104 may be commanded by I/O device 106, as opposed to being commanded by processor 108 or image processing computer 102 as shown in FIG. 1.
  • FIG. 2 illustrates an exemplary data flow diagram 200 for the detection algorithm 114 that monitors and detects hot spot and critical locations in a structure according to an embodiment of the invention.
  • detection algorithm 114 begins with low-level image processing where, in block 201, a critical location of a structural component being monitored is identified or determined. In an embodiment, identification or determination of a critical location may be done before emplacing camera 116, LEDs 118, or Detector Controller 104. A critical location may be identified based on analytical modeling, experiential information, as well as historical information on the occurrence of hot spots and is generally associated with rivet or other fastener locations.
  • detection algorithm 114 may be programmed to direct camera 116 to target these locations.
  • camera 116 may be programmed to identify, in an embodiment, repetitive rivets or other fasteners or alternatively, be programmed a particular coordinate location on the structural component 120 based prior knowledge of the structural component 120.
  • one or more camera images are obtained.
  • signals indicative for at least one camera image for a critical location are received by camera 116.
  • camera 116 may take a still camera image or a video image at a requisite time or interval for the critical location.
  • a critical location may represent at least one image of one or multiple rivets or other fasteners acquired through the wide field of view camera 116.
  • the at least one camera image for the rivets is received by detector controller 104 which transmits the camera image to image processing computer 102 for analysis (i.e., crack detection or structural deformation) in the critical location.
  • crack detection may be detected from a single or multiple camera images or, alternatively, by reference of a camera image to a previous camera image or images of the same critical location (i.e., reference to historical camera image or images).
  • camera 116 may be panned to capture multiple images or a video of a wider monitoring area. The acquired images may be directly used for crack detection, or alternatively, initially stitched to generate a panoramic image before transmitting the panoramic image to the image processing computer 102 for analysis.
  • Signals indicative of the camera image are received by image processing computer 102 for implementation of block 204.
  • camera images are processed by processor 102 in order to detect rivets or other fastener in the received images.
  • the camera image is processed by implementing a Hough Transform (HT) based algorithm for shapes in the image for one or more rivets or fasteners such as, for example, circles detection of one rivet or multiple rivets or fasteners.
  • HT Hough Transform
  • the Hough Transform algorithm is applied according to the method disclosed in a non-patent literature publication authored by J. Illingworth and J.
  • TILT Transform Invariant Low-rank Textures
  • the TILT algorithm is applied according to the method disclosed in a nonpatent literature publication authored by Z. Zhang, A. Ganesh, X. Liang, and Y. Ma entitled “Tilt: Transform invariant low-rank textures” (International Journal of Computer Vision (IJCV), 99(1): 1-24, 2012) which is herein incorporated by reference.
  • IJCV International Journal of Computer Vision
  • the regions around each rivet may be cropped, producing sub-images, and represented in a large input matrix.
  • a high-level context driven model (or contextual model) is implemented into the analysis.
  • the context driven model approach may be applied to a single camera image or sub-image, or to two camera images or sub-images.
  • a contextual model is incorporated on the matrix for a single camera image.
  • the contextual model may be based on Geometric Layout Context and Physical Context that includes Force Context and Fretting Context.
  • Geometric Layout Context prior knowledge representing contextual information that is around the critical location is estimated and incorporated into the input matrix in order to robustly detect cracks and reject false detections.
  • Geometric Layout Context uses information that is around the multiple rivets or other fastener for crack reasoning such as, for example, how the structural component is connected (e.g.
  • the Geometric Layout Context information may provide information on how cracks will propagate. As there are repetitive rivets around a critical location, they have the same geometric structure and their appearance has similar visual properties.
  • the geometric layout context provides a model for a normal appearance of a rivet or other fastener.
  • the processed matrix is provided as signals to block 206 in order to perform a Robust Principle Component Analysis (RPCA).
  • RPCA Robust Principle Component Analysis
  • Physical Context denotes an effect of physical phenomena, such as the direction of the external force applied to the structural component or the fretting that may be associated with crack occurrence.
  • Physical Context which includes Force Context and Fretting Context is independent of any geometric information about the structural component or any particular set of image acquisition conditions. Force Context is preferentially included when the additional information it provides about preferential crack propagation would improve the probability of early or correct detection.
  • Force Context denotes an effect of physical phenomena, such as the direction of an external force applied to the critical location. It is independent of any geometric information about the critical location or any particular set of image acquisition conditions. Particularly, in Force Context, a crack may initiate from around rivets, and a principal propagation direction of the crack is orthogonal to the principal direction of force exerted to the critical location. The force information is known prior to implementation of the Force Context model.
  • the Physical Context model for detecting a crack in a single camera image may be based on a Fretting Context model. Fretting occurs between two surfaces having oscillatory relative motions of small amplitude and fretting fatigue caused as a result of fretting loading may cause an accelerated nucleation of cracks. Fretting Context usually occurs around rivets along the direction of force.
  • the Fretting Context model predicts coefficient of friction characteristics within a fretted rivet or other fastener during the nucleation of a crack and a finite element method may be used to calculate the state of stress at the rivet location where fretting-nucleated cracks were observed.
  • the Fretting Context model may be applied according to the method disclosed in a non-patent literature publication authored by D. Heoppner, C. Elliot III, and M. Moesser entitled "The role of fretting fatigue on aircraft rivet hole cracking" (Federal Aviation Administration, Office of Aviation Research, 1996), which is herein incorporated by reference.
  • a location based prior pi and an orientation based prior, p a is used.
  • the priors p p 0 are two-dimensional matrices and centered appropriately in image coordinates.
  • the location based prior pi consists of a radial location based prior, p r , and a directional location based prior, p d .
  • the radial location based prior represents that cracks are likely to occur around rivets or other fastener
  • the directional location based prior p d represents that cracks are likely to occur in a horizontal area if the force is applied along the vertical direction.
  • a simple Gaussian-like distribution is used to represent the radial location based prior p r and an exponential distribution is used to represent the directional location based prior p d .
  • the location based prior pi is a product of the radial location based prior p r and the directional location based prior p d as is shown in Equations (l)-(3).
  • d r is the distance to the rivet center
  • d d is a distance to the line orthogonal to the force direction
  • r is a radius of the detected rivets
  • ⁇ ,-and a d are the scale parameters.
  • orientation based prior p 0 is applied to each line segment.
  • Orientation of each line segment is an angle between a line segment and a crack direction (i.e., a direction which is orthogonal to a force direction). For example, if force is exerted vertically, any line segment with horizontal orientation has a higher probability to be a crack.
  • a Gaussian prior is defined according to Equations (4) and (5)
  • a contextual model for crack detection in two camera images is performed on the matrix. Particularly, where there is a crack, a displacement d between any two neighboring rivets or other fasteners on the surface of the critical location will change. The magnitude and direction of the displacement d provides an important cue for occurrence of a crack or inelastic deformation.
  • image matching/registration algorithm based on image features such as, for example, a Scale-Invariant Feature Transform (or SIFT) algorithm, an estimated value for a displacement change 3d between rivets may be determined and may indicate a crack or deformation.
  • SIFT Scale-Invariant Feature Transform
  • the SIFT algorithm may be applied according to the method disclosed in a non-patent literature publication authored by D. G. Lowe entitled "Object recognition from local scale-invariant features” ⁇ Proceedings of the International Conference on Computer Vision, page 1150-1157, 1993).
  • the image matrix and information from contextual models 208, 210 for detecting a crack may be decomposed using RPCA.
  • RPCA may be used on a matrix of sub-images from one image or may be used on a matrix from multiple images.
  • RPCA decomposes the matrix into a normal component and a sparse component.
  • the normal component contains the information pertaining to the common, undamaged structure and the sparse component contains information pertaining to abnormal components which includes cracks or deformation.
  • A Po * [pi * a , pi * ⁇ 3 ⁇ 4; ⁇ ⁇ ⁇ ; Pi * ⁇ 3 ⁇ 4 . . ⁇ ; Pi * a M ] (6)
  • the matrix A is intrinsically low rank.
  • a Principal Component Pursuit (PCP) algorithm is applied to decompose the matrix into a low-rank or normal matrix component, L, and a sparse matrix component, S.
  • the PCP algorithm may be applied according to the method disclosed in a non-patent literature publication authored by E. Candes, X. Li, Y. Ma, and J. Wright entitled “Robust principal component analysis?” (Journal of the ACM, 58(3), May 2011) which is herein incorporated by reference.
  • the low-rank matrix component L denotes a "normal" appearance of the rivets
  • the sparse matrix component S contains the cracks.
  • the decomposition is formulated to minimize a weighted combination of a nuclear norm of the low rank component, L, and of the /; norm of the sparse component, S according to Equations (7) and (8)
  • IILII* denotes the nuclear norm of the matrix (i.e., sum of its singular values);
  • ⁇ S ⁇ denotes the sum of the absolute values of matrix entries
  • is a parameter that balances rank and sparsity.
  • ALM Augmented Lagrange Multiplier
  • the ALM algorithm may be applied according to the method disclosed in a non-patent literature publication authored by Z. Lin, M. Chen, and Y. Ma entitled "The augmented lagrange multiplier method for exact recovery of corrupted low rank matrices" (UIUC Technical Report UILU-ENG-09-2214, 2010) which is herein incorporated by reference.
  • cracks are detected in the sparse component in block 212 by application of a thresholding scheme to find the cracks.
  • the thresholding scheme may be based on an intensity of the sparse component, a size or a length of expected cracks.
  • data flow diagram 200 is illustrative and additional components or entities not shown in FIG. 2 may be included.
  • one or more of the components or entities may be optional or the components or entities in data flow diagram 200 may be arranged or configured differently from what is shown in FIG. 2.
  • Context Model 208 may include prior models different than the described location and force priors, and the RPCA Decomposition 206 and Crack Detection 212 might be replaced with different decomposition and/or detection algorithms.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Quality & Reliability (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Theoretical Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Image Analysis (AREA)

Abstract

A method for detecting a crack in a structural component includes receiving, with a processor, signals indicative of at least one image for a critical location in the structural component; determining, with the processor, at least one shape in the at least one image, the at least one shape being representative of a structure of the critical location; representing, with the processor, at least one region around the structure into a matrix; and applying, with the processor, image processing on the matrix to detect cracks in the at least one region of the structural component.

Description

STRUCTURAL HOT SPOT AND CRITICAL LOCATION MONITORING
BACKGROUND
[0001] The subject matter disclosed herein relates generally to the field of nondestructive inspection and, more particularly, to a structural hot spot and critical location monitoring system and method.
DESCRIPTION OF RELATED ART
[0002] Non-destructive inspection (NDI) has been used in the aerospace industry for detecting aircraft surface and sub-surface defects. Typical defects in aircraft structures include cracks, corrosion, and disbonding. Visual inspection (such as by a person) has been widely used for detecting cracks in aircraft structures as it is often an economical and quick method to gauge a condition of the aircraft structure (notwithstanding the questionable reliability of human inspection). Cracks typically appear in areas that experience fatigue such as, for example, in holes for rivets, bolts, etc. These areas, commonly referred to as "hot spots" may be located in certain inaccessible areas of the aircraft, for example hidden behind other structures or panels, and may not be amenable to visual inspection. These hot spots may be manually inspected by remote imaging methods, e.g., utilizing a borescope, and include preferential inspection of analytically predicted hot spot locations. However, these manual image -based methods can be cumbersome and are used in limited
circumstances. An improved system and method for structural hot spot and critical location monitoring may be well received in the field.
BRIEF SUMMARY
[0003] According to an aspect of the invention, a method for detecting a crack in a structural component includes receiving, with a processor, signals indicative of at least one image for a critical location in the structural component; determining, with the processor, at least one shape in the at least one image, the at least one shape being representative of a structure of the critical location; representing, with the processor, at least one region around the structure into a matrix; and applying, with the processor, image processing on the matrix to detect cracks in the at least one region of the structural component. [0004] According to another aspect of the invention, a system for detecting a crack in a critical location of a structural component includes an image processing computer including a processor and memory; a camera that receives signals indicative of at least one image for the critical location, where the memory includes instructions stored thereon that, when executed by the processor, cause the system to: determine at least one shape in the at least one image, the at least one shape being representative of a structure of the critical location; represent at least one region around the structure into a matrix; and apply image processing on the matrix to detect cracks in the at least one region of the structural component.
[0005] Other aspects, features, and techniques of the invention will become more apparent from the following description taken in conjunction with the drawings.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0006] The subject matter, which is regarded as the invention, is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other features, and advantages of the invention are apparent from the following detailed description taken in conjunction with the accompanying drawings in which like elements are numbered alike in the several FIGURES:
[0007] FIG. 1 is a schematic view of an exemplary computing system according to an embodiment of the invention; and
[0008] FIG. 2 illustrates a dataflow diagram for detection algorithm according to an embodiment of the invention.
DETAILED DESCRIPTION
[0009] Referring to the drawings, FIG. 1 illustrates a schematic block diagram of a structural hot spot and critical location monitoring system 100 (hereinafter "structural monitoring system 100") according to an embodiment of the invention. The structural monitoring system 100 includes a crack detection and monitoring algorithm 114 (hereinafter "detection algorithm 114") for detecting cracks or hot spots in a structural component 120 in, for example, a rotary- wing aircraft 122.
[0010] As illustrated, the structural monitoring system 100 includes an image processing computer 102, a detector controller 104, and input/output (I/O) devices 106. The image processing computer 102 may be implemented as a workstation, such as a PC or a server. The image processing computer 102 includes a memory 110 that communicates with a processor 108. The memory 110 may store a detection algorithm 114 as executable instructions that are executed by the processor 108. The executable instructions may be stored or organized in any manner and at any level of abstraction, such as in connection with the execution of the detection algorithm 114. The processor 108 may be any type of processor (CPU), including a general purpose processor, a digital signal processor, a microcontroller, an application specific integrated circuit, a field programmable gate array, or the like. In an embodiment, the processor 108 may include an image processor in order to process, through the use of additional processing algorithms, video and/or still image data that are captured by camera 116. Also, in embodiments, memory 110 may include random access memory (RAM), read only memory (ROM), or other electronic, optical, magnetic, or any other computer readable medium onto which is stored the detection algorithm 114 described below. The image processing computer 102 may include a database 112 in data communication with the processor 108. The database 112 may be used to store image and video data of structural component 120 of, for example, a rotary-wing aircraft 122 as well as any other data and algorithms that is used to implement the detection algorithm 114.
Although this invention has been disclosed in embodiments as being applied to a rotary- wing aircraft 122, it is to be appreciated that the embodiments described herein may be applied to other vehicles or structures for which defect identification is being determined.
[0011] Also illustrated, structural monitoring system 100 includes a detector controller 104 in two-way communication with the image processing computer 102. The detector controller 104 is in data communication with, for example, a plurality of light emitting diodes (LEDs) 118 and camera 116 over a wired or wireless connection. In an embodiment, camera 116 may be a two-dimensional (2D) or three-dimensional (3D) camera with a built- in plurality of LEDs 118 and detector controller 104 but, in other embodiments, the camera 116 may be remote from detector controller 104 and the plurality of LEDs 118, or a combination thereof. In a non-limiting example, camera 116 is a three color RGB camera with a 120 degree field of view and may include a plurality of LEDs built into its housing, may include a resolution of 1 millimeter at 3 meters, may include a range of 2 centimeters to 3 meters, may include on-board image processing to interface with detector controller 104 or directly with image processing computer 102, and may include wireless capability to transmit input images to a remote processor. In one example, the remote processor may be processor 108. Also, a polarizer may be coupled to camera 116 in order to remove specular reflections from camera images received by camera 116. In embodiments, an infrared camera coupled to an infrared illuminator, or other detector may be used in combination with camera 116 or in lieu of camera 116. [0012] Also illustrated, detector controller 104 may include its own memory and processor that respectively store and process instructions for, in some examples, controlling the positioning and modulation of a light beam directed from a plurality of LEDs 118. Each of the plurality of LEDs 118 may be coupled to a polarizer in order to remove specular reflections in the image data from a critical location on a surface of the structural component 120 being illuminated. In an embodiment, each plurality of LEDs 118 may be directed by detector controller 104 to be selectively turned ON and illuminate a critical location of structural component 120 while camera 116 is capturing an image or video of the critical location. Alternatively, the plurality of LEDs 118 may be selectively and remotely controlled by image processing computer 102 through direction by a user via wired or wireless signals sent from image processing computer 102 or I/O devices 106. In an embodiment, the plurality of LEDs 118 may be placed substantially around rivet locations of interest to provide directional illumination, and obtain a set of images manually through user input or by the application of detection algorithm 114. In an embodiment, the LEDs 118 may be modulated so that one or more of the plurality of LEDs 118 may be individually and selectively turned ON. In this way, the system may provide for capturing optimal images for processing. The processor on detector controller 104 may be any type of processor (CPU), including a graphics processing unit (GPU), a general purpose processor, a digital signal processor, a microcontroller, an application specific integrated circuit, a field programmable gate array, or the like. Also, memory on detector controller 104 may include random access memory (RAM), read only memory (ROM), or other storage such as an electronic, an optical, a magnetic, or any other computer readable medium. It is to be appreciated that the detection algorithm 114 may also be utilized for detecting cracks in critical locations utilizing other fasteners besides rivets.
[0013] Image processing computer 102 may provide one or more directives to detector controller 104 such as, for example, positioning the plurality of LEDs 118, turning ON the plurality of LEDs 118, or changing a direction of the plurality of LEDs 118 in response to camera image data that is acquired by camera 116 for structural component 120. Directives provided by the image processing computer 102 may be received from one or more input/output (I/O) devices 106. The I/O devices 106 may include a display device or screen, audio speakers, a graphical user interface (GUI), keyboard, microphone for voice
recognition, etc. In some embodiments, the I O devices 106 may be used to enter or adjust a linking between data or sets of data. [0014] It is to be appreciated that structural monitoring system 100 is illustrative. In some embodiments, additional components or entities not shown in FIG. 1 may be included. In some embodiments, one or more of the components or entities may be optional. In some embodiments, the components or entities of structural monitoring system 100 may be arranged or configured differently from what is shown in FIG. 1. For example, in some embodiments, the detector controller 104 may be commanded by I/O device 106, as opposed to being commanded by processor 108 or image processing computer 102 as shown in FIG. 1.
[0015] FIG. 2 illustrates an exemplary data flow diagram 200 for the detection algorithm 114 that monitors and detects hot spot and critical locations in a structure according to an embodiment of the invention. With continued reference to FIG. 1, implementation of detection algorithm 114 begins with low-level image processing where, in block 201, a critical location of a structural component being monitored is identified or determined. In an embodiment, identification or determination of a critical location may be done before emplacing camera 116, LEDs 118, or Detector Controller 104. A critical location may be identified based on analytical modeling, experiential information, as well as historical information on the occurrence of hot spots and is generally associated with rivet or other fastener locations. Through experience and analysis, it has been determined that structural areas that have load transfer from one structural member to another structural member experience metal fatigue and display hot spots or cracks over time. These areas may include critical locations with repetitive shapes such as, for example, one or more rivets or other locations with repetitive shapes. As such, cracks are most likely to occur around rivets at these critical locations that have one or more rivets, e.g., in a gusset plate and, accordingly, detection algorithm 114 may be programmed to direct camera 116 to target these locations. As such, camera 116 may be programmed to identify, in an embodiment, repetitive rivets or other fasteners or alternatively, be programmed a particular coordinate location on the structural component 120 based prior knowledge of the structural component 120.
[0016] Next, in block 202, one or more camera images are obtained. Particularly, signals indicative for at least one camera image for a critical location are received by camera 116. In an embodiment, camera 116 may take a still camera image or a video image at a requisite time or interval for the critical location. In an embodiment, a critical location may represent at least one image of one or multiple rivets or other fasteners acquired through the wide field of view camera 116. The at least one camera image for the rivets is received by detector controller 104 which transmits the camera image to image processing computer 102 for analysis (i.e., crack detection or structural deformation) in the critical location. In an embodiment, crack detection may be detected from a single or multiple camera images or, alternatively, by reference of a camera image to a previous camera image or images of the same critical location (i.e., reference to historical camera image or images). In an embodiment, camera 116 may be panned to capture multiple images or a video of a wider monitoring area. The acquired images may be directly used for crack detection, or alternatively, initially stitched to generate a panoramic image before transmitting the panoramic image to the image processing computer 102 for analysis.
[0017] Signals indicative of the camera image are received by image processing computer 102 for implementation of block 204. In block 204, camera images are processed by processor 102 in order to detect rivets or other fastener in the received images. The camera image is processed by implementing a Hough Transform (HT) based algorithm for shapes in the image for one or more rivets or fasteners such as, for example, circles detection of one rivet or multiple rivets or fasteners. In an embodiment, the Hough Transform algorithm is applied according to the method disclosed in a non-patent literature publication authored by J. Illingworth and J. Kittler entitled "Survey of the hough transform" {Computer Vision, Graphics, and Image Processing, 44(1):87-116, 1988) which is herein incorporated by reference. In an embodiment, if an optical axis of camera 116 is not perpendicular to a surface structural component 120 at the critical location, a Transform Invariant Low-rank Textures (TILT) algorithm is applied to transform the input image to an orthogonal perspective to the optical axis of camera 116 before applying the HT based algorithm in order to capture geometrically meaningful structures in the camera image. In an
embodiment, the TILT algorithm is applied according to the method disclosed in a nonpatent literature publication authored by Z. Zhang, A. Ganesh, X. Liang, and Y. Ma entitled "Tilt: Transform invariant low-rank textures" (International Journal of Computer Vision (IJCV), 99(1): 1-24, 2012) which is herein incorporated by reference. After the multiple rivets are detected, the regions around each rivet may be cropped, producing sub-images, and represented in a large input matrix.
[0018] Next, a high-level context driven model (or contextual model) is implemented into the analysis. The context driven model approach may be applied to a single camera image or sub-image, or to two camera images or sub-images. In block 208, a contextual model is incorporated on the matrix for a single camera image. The contextual model may be based on Geometric Layout Context and Physical Context that includes Force Context and Fretting Context. In Geometric Layout Context, prior knowledge representing contextual information that is around the critical location is estimated and incorporated into the input matrix in order to robustly detect cracks and reject false detections. Geometric Layout Context uses information that is around the multiple rivets or other fastener for crack reasoning such as, for example, how the structural component is connected (e.g. by rivets or other fastener), the shape of rivets or other fastener, the number of rivets or other fastener, the layout of rivets or other fastener, the relative distance among rivets or other fastener, and the like. The Geometric Layout Context information may provide information on how cracks will propagate. As there are repetitive rivets around a critical location, they have the same geometric structure and their appearance has similar visual properties. The geometric layout context provides a model for a normal appearance of a rivet or other fastener. The processed matrix is provided as signals to block 206 in order to perform a Robust Principle Component Analysis (RPCA).
[0019] Also, a Physical Context model for detecting a crack in a single camera image is applied. Physical Context denotes an effect of physical phenomena, such as the direction of the external force applied to the structural component or the fretting that may be associated with crack occurrence. Physical Context which includes Force Context and Fretting Context is independent of any geometric information about the structural component or any particular set of image acquisition conditions. Force Context is preferentially included when the additional information it provides about preferential crack propagation would improve the probability of early or correct detection. Force Context denotes an effect of physical phenomena, such as the direction of an external force applied to the critical location. It is independent of any geometric information about the critical location or any particular set of image acquisition conditions. Particularly, in Force Context, a crack may initiate from around rivets, and a principal propagation direction of the crack is orthogonal to the principal direction of force exerted to the critical location. The force information is known prior to implementation of the Force Context model.
[0020] Also, the Physical Context model for detecting a crack in a single camera image may be based on a Fretting Context model. Fretting occurs between two surfaces having oscillatory relative motions of small amplitude and fretting fatigue caused as a result of fretting loading may cause an accelerated nucleation of cracks. Fretting Context usually occurs around rivets along the direction of force. The Fretting Context model predicts coefficient of friction characteristics within a fretted rivet or other fastener during the nucleation of a crack and a finite element method may be used to calculate the state of stress at the rivet location where fretting-nucleated cracks were observed. In an embodiment, the Fretting Context model may be applied according to the method disclosed in a non-patent literature publication authored by D. Heoppner, C. Elliot III, and M. Moesser entitled "The role of fretting fatigue on aircraft rivet hole cracking" (Federal Aviation Administration, Office of Aviation Research, 1996), which is herein incorporated by reference.
[0021] To implement the Geometric Layout and Force Contexts, a location based prior pi and an orientation based prior, pa is used. The priors p p0 are two-dimensional matrices and centered appropriately in image coordinates. The location based prior pi consists of a radial location based prior, pr, and a directional location based prior, pd. The radial location based prior represents that cracks are likely to occur around rivets or other fastener, and the directional location based prior pd represents that cracks are likely to occur in a horizontal area if the force is applied along the vertical direction. Also, a simple Gaussian-like distribution is used to represent the radial location based prior pr and an exponential distribution is used to represent the directional location based prior pd. The location based prior pi is a product of the radial location based prior pr and the directional location based prior pdas is shown in Equations (l)-(3).
exp (-\dr-r\2lo2 r) (1)
Figure imgf000010_0001
where:
dr is the distance to the rivet center;
dd is a distance to the line orthogonal to the force direction;
r is a radius of the detected rivets;
σ,-and ad are the scale parameters.
[0022] The orientation based prior p0 is applied to each line segment. Orientation of each line segment, "orientation" , is an angle between a line segment and a crack direction (i.e., a direction which is orthogonal to a force direction). For example, if force is exerted vertically, any line segment with horizontal orientation has a higher probability to be a crack. Similarly, ignoring a normalizing constant, a Gaussian prior is defined according to Equations (4) and (5)
p0 = {exp
Figure imgf000010_0002
} if lorientationl > a° (4)
otherwise
Figure imgf000010_0003
where: a is an expected angle.
[0023] If orientation is close to angle a, the line segment is very likely to be a crack. As the orientation deviates from a, the line segment is less likely to be a crack. Next, the information from single image contextual application is subjected to a decomposition methodology. So, information from block 208 is provided as signals to block 206 in order to perform a Robust Principle Component Analysis (RPCA).
[0024] Similarly, in block 210, a contextual model for crack detection in two camera images is performed on the matrix. Particularly, where there is a crack, a displacement d between any two neighboring rivets or other fasteners on the surface of the critical location will change. The magnitude and direction of the displacement d provides an important cue for occurrence of a crack or inelastic deformation. By matching the two camera images before and after metal fatigue with an image matching/registration algorithm based on image features such as, for example, a Scale-Invariant Feature Transform (or SIFT) algorithm, an estimated value for a displacement change 3d between rivets may be determined and may indicate a crack or deformation. In an embodiment, the SIFT algorithm may be applied according to the method disclosed in a non-patent literature publication authored by D. G. Lowe entitled "Object recognition from local scale-invariant features" {Proceedings of the International Conference on Computer Vision, page 1150-1157, 1993).
[0025] In block 206, the image matrix and information from contextual models 208, 210 for detecting a crack may be decomposed using RPCA. RPCA may be used on a matrix of sub-images from one image or may be used on a matrix from multiple images. RPCA decomposes the matrix into a normal component and a sparse component. The normal component contains the information pertaining to the common, undamaged structure and the sparse component contains information pertaining to abnormal components which includes cracks or deformation. In an example, assume that a region around each rivet or other fastener has a dimension n n. Each region is reformulated into a long vector with size N = n . These regions are stacked into a N M matrix, A = [<¾; <¾; · · ·," <¾"· · ·," <¾w], where M is the number of rivets. Further, each rivet region is regularized by a location based prior and orientation based prior and is used to form a low-rank matrix A:
A = Po * [pi * a , pi * <¾; · · ·; Pi * <¾ . . ·; Pi * aM] (6)
Due to the repetitive property of rivets or other fasteners, the matrix A is intrinsically low rank.
[0026] In block 206, a Principal Component Pursuit (PCP) algorithm is applied to decompose the matrix into a low-rank or normal matrix component, L, and a sparse matrix component, S. In an embodiment, the PCP algorithm may be applied according to the method disclosed in a non-patent literature publication authored by E. Candes, X. Li, Y. Ma, and J. Wright entitled "Robust principal component analysis?" (Journal of the ACM, 58(3), May 2011) which is herein incorporated by reference. The low-rank matrix component L denotes a "normal" appearance of the rivets, and the sparse matrix component S contains the cracks. The decomposition is formulated to minimize a weighted combination of a nuclear norm of the low rank component, L, and of the /; norm of the sparse component, S according to Equations (7) and (8)
minimize IILII* + λΙΙ5ΙΙι (7)
subject to A = L + S (8)
where:
IILII* denotes the nuclear norm of the matrix (i.e., sum of its singular values);
\\S\\ denotes the sum of the absolute values of matrix entries; and
λ is a parameter that balances rank and sparsity.
The problem is solved according to an Augmented Lagrange Multiplier (ALM) algorithm. In an embodiment, the ALM algorithm may be applied according to the method disclosed in a non-patent literature publication authored by Z. Lin, M. Chen, and Y. Ma entitled "The augmented lagrange multiplier method for exact recovery of corrupted low rank matrices" (UIUC Technical Report UILU-ENG-09-2214, 2010) which is herein incorporated by reference.
[0027] Next, cracks are detected in the sparse component in block 212 by application of a thresholding scheme to find the cracks. In an embodiment, the thresholding scheme may be based on an intensity of the sparse component, a size or a length of expected cracks. It is to be appreciated that data flow diagram 200 is illustrative and additional components or entities not shown in FIG. 2 may be included. In embodiments, one or more of the components or entities may be optional or the components or entities in data flow diagram 200 may be arranged or configured differently from what is shown in FIG. 2. For example Context Model 208 may include prior models different than the described location and force priors, and the RPCA Decomposition 206 and Crack Detection 212 might be replaced with different decomposition and/or detection algorithms.
[0028] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. While the description of the present invention has been presented for purposes of illustration and description, it is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications, variations, alterations, substitutions, or equivalent arrangement not hereto described will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention. Additionally, while the various embodiments of the invention have been described, it is to be understood that aspects of the invention may include only some of the described embodiments. Accordingly, the invention is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.

Claims

CLAIMS What is claimed is:
1. A method for detecting a crack in a structural component, comprising:
receiving, with a processor, signals indicative of at least one image for a critical location in the structural component;
determining, with the processor, at least one shape in the at least one image, the at least one shape being representative of a structure of the critical location;
representing, with the processor, at least one region around the structure into a matrix; and
applying, with the processor, image processing on the matrix to detect cracks in the at least one region of the structural component.
2. The method of claim 1, wherein the applying of the image processing further comprises: applying a contextual model to the matrix.
3. The method of claim 2, wherein the applying of the contextual model further comprises: applying at least one of a Geometric Layout Context model to the matrix, a Force Context model to the matrix, and a Fretting Context model to the matrix.
4. The method of claim 3, wherein the applying of the Geometric Layout Context model further comprises applying prior information related to an area around the critical location.
5. The method of claim 3, wherein the applying of the Force Context model further comprises:
determining the crack in a direction orthogonal to an application of force.
6. The method of claim 3, wherein the applying of the Fretting Context model further comprises:
predicting coefficient of friction characteristics within a rivet.
7. The method of claim 1, further comprising:
determining a sparse component from the matrix, wherein the sparse component is representative of cracks in the structural component.
8. The method of claim 1, wherein the receiving of the signals indicative of the image further comprises:
capturing with a camera two-dimensional or three-dimensional images of the structural component.
9. The method of claim 1, further comprising: modulating a light beam and directing the modulated light beam onto the structural component for illuminating the critical location.
10. The method of claim 1, wherein the applying of the image processing further comprises: implementing at least one of a Hough transform algorithm or a Transform Invariant Low-rank Textures algorithm to the image.
11. The method of claim 2, wherein the applying of the contextual model further comprises at least one of:
determining a change in a feature in the at least one image relative to historical information regarding the feature for the at least one image;
determining an estimated value for a displacement change in the at least one image relative to a historical estimated value for the displacement change in the at least one image; or
applying an image matching algorithm to the at least one image and historical information for the at least one image.
12. A system for detecting a crack in a critical location of a structural component, comprising:
an image processing computer including a processor and memory;
a camera that receives signals indicative of at least one image for the critical location; wherein the memory includes instructions stored thereon that, when executed by the processor, cause the system to:
determine at least one shape in the at least one image, the at least one shape being representative of a structure of the critical location;
represent at least one region around the structure into a matrix; and apply image processing on the matrix to detect cracks in the at least one region of the structural component.
13. The system of claim 12, wherein the system is configured to apply a contextual model to the matrix.
14. The system of claim 12, wherein the system is configured to apply at least one of a Geometric Layout Context model to the matrix, a Force Context model to the matrix, and a Fretting Context model to the matrix.
15. The system of claim 12, wherein the system is configured to determine the crack in a direction orthogonal to an application of force in the Force Context model.
16. The system of claim 12, wherein the system is configured to determine a sparse component from the matrix, wherein the sparse component is representative of cracks in the structural component.
17. The system of claim 12, wherein the system is configured to capture with the camera two-dimensional or three-dimensional images of the structural component.
18. The system of claim 12, wherein the system is configured to modulate a light beam and direct the modulated light beam onto the structural component and illuminate the critical location.
19. The system of claim 12, wherein the system is configured to implement at least one of a Hough transform algorithm or a Transform Invariant Low-rank Textures algorithm to the image.
20. The system of claim 12, wherein the system is configured for at least one of determine a change in a feature in the at least one image relative to historical information regarding the feature for the at least one image; determine an estimated value for a displacement change in the at least one image relative to a historical estimated value for the displacement change in the at least one image; or apply an image matching algorithm to the at least one image and historical information for the at least one image.
PCT/US2014/057194 2013-09-25 2014-09-24 Structural hot spot and critical location monitoring WO2015048117A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP14849153.3A EP3049793B1 (en) 2013-09-25 2014-09-24 Structural hot spot and critical location monitoring

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US14/036,308 US10373301B2 (en) 2013-09-25 2013-09-25 Structural hot spot and critical location monitoring system and method
US14/036,308 2013-09-25

Publications (1)

Publication Number Publication Date
WO2015048117A1 true WO2015048117A1 (en) 2015-04-02

Family

ID=52690977

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2014/057194 WO2015048117A1 (en) 2013-09-25 2014-09-24 Structural hot spot and critical location monitoring

Country Status (3)

Country Link
US (1) US10373301B2 (en)
EP (1) EP3049793B1 (en)
WO (1) WO2015048117A1 (en)

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9210306B1 (en) * 2014-05-31 2015-12-08 Apple Inc. Method and system for a single frame camera module active alignment tilt correction
WO2016115075A1 (en) 2015-01-13 2016-07-21 Sikorsky Aircraft Corporation Structural health monitoring employing physics models
US10674080B2 (en) 2016-07-20 2020-06-02 Sikorsky Aircraft Corporation Wireless battery-less mini camera and system for interior inspection of closed spaces
JP6702097B2 (en) * 2016-09-02 2020-05-27 富士通株式会社 Image processing program, image processing method, and image processing apparatus
EP3336485B1 (en) 2016-12-15 2020-09-23 Safran Landing Systems UK Limited Aircraft assembly including deflection sensor
CN107314819B (en) * 2017-07-03 2019-04-23 南京绿谷信息科技有限公司 A kind of detection of photovoltaic plant hot spot and localization method based on infrared image
US10902664B2 (en) 2018-05-04 2021-01-26 Raytheon Technologies Corporation System and method for detecting damage using two-dimensional imagery and three-dimensional model
US10943320B2 (en) 2018-05-04 2021-03-09 Raytheon Technologies Corporation System and method for robotic inspection
US11268881B2 (en) 2018-05-04 2022-03-08 Raytheon Technologies Corporation System and method for fan blade rotor disk and gear inspection
US10928362B2 (en) 2018-05-04 2021-02-23 Raytheon Technologies Corporation Nondestructive inspection using dual pulse-echo ultrasonics and method therefor
US10914191B2 (en) 2018-05-04 2021-02-09 Raytheon Technologies Corporation System and method for in situ airfoil inspection
US10473593B1 (en) 2018-05-04 2019-11-12 United Technologies Corporation System and method for damage detection by cast shadows
US10685433B2 (en) 2018-05-04 2020-06-16 Raytheon Technologies Corporation Nondestructive coating imperfection detection system and method therefor
US10958843B2 (en) 2018-05-04 2021-03-23 Raytheon Technologies Corporation Multi-camera system for simultaneous registration and zoomed imagery
US11079285B2 (en) 2018-05-04 2021-08-03 Raytheon Technologies Corporation Automated analysis of thermally-sensitive coating and method therefor
US10488371B1 (en) 2018-05-04 2019-11-26 United Technologies Corporation Nondestructive inspection using thermoacoustic imagery and method therefor
JP7145970B2 (en) * 2018-11-29 2022-10-03 富士フイルム株式会社 Inspection support device for concrete structure, inspection support method, and inspection support program
CN115239733B (en) * 2022-09-23 2023-01-03 深圳大学 Crack detection method and apparatus, terminal device and storage medium

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4680470A (en) * 1983-12-27 1987-07-14 Heald Jerry D Method and apparatus for crack detection and characterization
US6849972B1 (en) * 2003-08-27 2005-02-01 General Electric Company Generator rotor fretting fatigue crack repair
US7738730B2 (en) * 2006-01-25 2010-06-15 Atalasoft, Inc. Method of image analysis using sparse hough transform
US20120131309A1 (en) * 2010-11-18 2012-05-24 Texas Instruments Incorporated High-performance, scalable mutlicore hardware and software system

Family Cites Families (35)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4752140A (en) * 1983-12-02 1988-06-21 Canadian Patents And Development Limited/Societe Canadienne Des Brevets Et D'exploitation Limitee Pulsed dilatometric method and device for the detection of delaminations
US5087822A (en) * 1990-06-22 1992-02-11 Alcan International Limited Illumination system with incident beams from near and far dark field for high speed surface inspection of rolled aluminum sheet
US5257088A (en) * 1992-03-27 1993-10-26 Laser Technology, Inc. Apparatus and method for nondestructive inspection of a vehicle
US5339152A (en) * 1992-04-24 1994-08-16 Grumman Aerospace Corporation Holographic inspection system with integral stress inducer
US5481356A (en) * 1994-04-25 1996-01-02 Northwestern University Apparatus and method for nondestructive testing using additive-subtractive phase-modulated interferometry
US5764363A (en) * 1995-06-30 1998-06-09 Nikon Corporation Apparatus for observing a surface using polarized light
JPH11337496A (en) * 1998-03-24 1999-12-10 Ngk Insulators Ltd Detection of flaw of transparent object and production of transparent object
DK1311874T3 (en) * 2000-07-14 2012-07-09 Lockheed Corp Laser ultrasound test system and its location mechanism
FR2836994B1 (en) * 2002-03-05 2004-12-17 Airbus France METHOD AND DEVICE FOR CHECKING PARTS BY X-RAY
US6730912B2 (en) 2002-08-30 2004-05-04 The University Of Chicago Method and apparatus for detecting normal cracks using infrared thermal imaging
JP4310090B2 (en) * 2002-09-27 2009-08-05 株式会社日立製作所 Defect data analysis method and apparatus, and review system
US7420675B2 (en) * 2003-06-25 2008-09-02 The University Of Akron Multi-wavelength imaging system
US7272254B2 (en) 2003-07-09 2007-09-18 General Electric Company System and method for analyzing and identifying flaws in a manufactured part
US7520666B2 (en) * 2005-12-07 2009-04-21 Technion Research And Development Foundation Ltd. Method and system for detecting damage in layered structures
FR2901025B1 (en) * 2006-05-12 2008-12-26 Centre Nat Rech Scient FOURCAULT CURRENT IMAGING METHOD AND DEVICE FOR DETECTING AND CHARACTERIZING BURNED DEFECTS IN COMPLEX STRUCTURES.
DE102006031009B4 (en) * 2006-07-05 2008-07-10 Airbus Deutschland Gmbh Method and device for monitoring the status of structural components
US8255170B2 (en) 2006-11-02 2012-08-28 The Boeing Company Remote nondestructive inspection systems and methods
US7447598B2 (en) 2007-01-30 2008-11-04 Theo Boeing Company Methods and systems for automatically assessing and reporting structural health
WO2009079334A2 (en) * 2007-12-14 2009-06-25 Zygo Corporation Analyzing surface structure using scanning interferometry
US8593142B2 (en) 2008-01-03 2013-11-26 The Johns Hopkins University Automated fiber tracking of human brain white matter using diffusion tensor imaging
US20090287450A1 (en) * 2008-05-16 2009-11-19 Lockheed Martin Corporation Vision system for scan planning of ultrasonic inspection
US8220335B2 (en) * 2008-05-16 2012-07-17 Lockheed Martin Corporation Accurate image acquisition for structured-light system for optical shape and positional measurements
US8108168B2 (en) 2009-03-12 2012-01-31 Etegent Technologies, Ltd. Managing non-destructive evaluation data
US8358830B2 (en) 2010-03-26 2013-01-22 The Boeing Company Method for detecting optical defects in transparencies
US8645061B2 (en) 2010-06-16 2014-02-04 Microsoft Corporation Probabilistic map matching from a plurality of observational and contextual factors
EP2621811A2 (en) 2010-09-29 2013-08-07 Aerobotics, Inc. Novel systems and methods for non-destructive inspection of airplanes
GB201102794D0 (en) 2011-02-17 2011-03-30 Metail Ltd Online retail system
US9344707B2 (en) 2011-06-29 2016-05-17 Microsoft Technology Licensing, Llc Probabilistic and constraint based articulated model fitting
US9488592B1 (en) 2011-09-28 2016-11-08 Kurion, Inc. Automatic detection of defects in composite structures using NDT methods
US10273048B2 (en) * 2012-06-07 2019-04-30 Corning Incorporated Delamination resistant glass containers with heat-tolerant coatings
US9285296B2 (en) 2013-01-02 2016-03-15 The Boeing Company Systems and methods for stand-off inspection of aircraft structures
WO2016115075A1 (en) 2015-01-13 2016-07-21 Sikorsky Aircraft Corporation Structural health monitoring employing physics models
US9916703B2 (en) 2015-11-04 2018-03-13 Zoox, Inc. Calibration for autonomous vehicle operation
US9612123B1 (en) 2015-11-04 2017-04-04 Zoox, Inc. Adaptive mapping to navigate autonomous vehicles responsive to physical environment changes
US10410084B2 (en) 2016-10-26 2019-09-10 Canon Virginia, Inc. Devices, systems, and methods for anomaly detection

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4680470A (en) * 1983-12-27 1987-07-14 Heald Jerry D Method and apparatus for crack detection and characterization
US6849972B1 (en) * 2003-08-27 2005-02-01 General Electric Company Generator rotor fretting fatigue crack repair
US7738730B2 (en) * 2006-01-25 2010-06-15 Atalasoft, Inc. Method of image analysis using sparse hough transform
US20120131309A1 (en) * 2010-11-18 2012-05-24 Texas Instruments Incorporated High-performance, scalable mutlicore hardware and software system

Non-Patent Citations (8)

* Cited by examiner, † Cited by third party
Title
D. HEOPPNER; C. ELLIOT III; M. MOESSER: "The role of fretting fatigue on aircraft rivet hole cracking", FEDERAL AVIATION ADMINISTRATION, OFFICE OF AVIATION RESEARCH,, 1996
E. CAND6S; X. LI; Y. MA; J. WRIGHT: "Robust principal component analysis?", JOURNAL OF THE ACM, vol. 58, no. 3, May 2011 (2011-05-01)
J. LLLINGWORTH; J. KITTLER: "Survey of the hough transform", COMPUTER VISION, GRAPHICS, AND IMAGE PROCESSING, vol. 44, no. 1, 1988, pages 87 - 116
P.S HUANG ET AL.: "Quantitative evaluation of corrosion by a digital fringe projection technique", OPTICS AND LASERS IN ENGINEERING, AMSTERDAM, NL, vol. 31, no. 5, 1 May 1999 (1999-05-01), pages 371 - 380, XP055372317, DOI: doi:10.1016/S0143-8166(99)00019-6
QIN ZOU ET AL.: "CrackTree: Automatic crack detection from pavement images", PATTERN RECOGNITION LETTERS, vol. 33, no. 3, 12 November 2011 (2011-11-12), pages 227 - 238, XP028122430, ISSN: 0167-8655, DOI: doi:10.1016/j.patrec.2011.11.004
XIN WANG ET AL.: "Automated Crack Detection for Digital Radiography Aircraft Wing Inspection", RESEARCH IN NONDESTRUCTIVE EVALUATION, vol. 22, no. 2, 1 April 2011 (2011-04-01), pages 105 - 127, XP055372218, DOI: doi:10.1080/09349847.2011.556543
Z. LIN; M. CHEN; Y. MA: "The augmented lagrange multiplier method for exact recovery of corrupted low rank matrices", UIUC TECHNICAL REPORT UILU-ENG-09-2214, 2010
Z. ZHANG; A. GANESH; X. LIANG; Y. MA: "Tilt: Transform invariant low-rank textures", INTERNATIONAL JOURNAL OF COMPUTER VISION (IJCV), vol. 99, no. 1, 2012, pages 1 - 24, XP035049922, DOI: doi:10.1007/s11263-012-0515-x

Also Published As

Publication number Publication date
EP3049793B1 (en) 2019-11-06
EP3049793A1 (en) 2016-08-03
US10373301B2 (en) 2019-08-06
US20150086083A1 (en) 2015-03-26
EP3049793A4 (en) 2017-06-28

Similar Documents

Publication Publication Date Title
US10373301B2 (en) Structural hot spot and critical location monitoring system and method
EP3243166B1 (en) Structural masking for progressive health monitoring
Cha et al. Vision-based detection of loosened bolts using the Hough transform and support vector machines
Prasanna et al. Automated crack detection on concrete bridges
KR102256181B1 (en) Method of inspecting and evaluating coating state of steel structure and system for the same
US10861147B2 (en) Structural health monitoring employing physics models
Ho et al. An efficient image-based damage detection for cable surface in cable-stayed bridges
US9235902B2 (en) Image-based crack quantification
Jahanshahi et al. A survey and evaluation of promising approaches for automatic image-based defect detection of bridge structures
US20180084195A1 (en) System and method for automated extraction of high resolution structural dynamics from video
CN107111872B (en) Information processing apparatus, information processing method, and storage medium
US11954844B2 (en) Fatigue crack detection in civil infrastructure
JP5936561B2 (en) Object classification based on appearance and context in images
EP3206164A1 (en) System and method for efficiently scoring probes in an image with a vision system
Reggiannini et al. Seafloor analysis and understanding for underwater archeology
Liu et al. Deep learning for coating condition assessment with active perception
Pitard et al. Robust anomaly detection using reflectance transformation imaging for surface quality inspection
Wang et al. A context-driven approach to image-based crack detection
JP7100144B2 (en) Synthesis processing system, synthesis processing device, and synthesis processing method
Krishnamoorthy et al. Implementation of image fusion to investigate wall crack
KR101894537B1 (en) Method and system for illegal object classification based on computer vision
Shah et al. Structural surface assessment of ship structures intended for robotic inspection applications
Nawaf et al. Towards guided underwater survey using light visual odometry
Priya et al. A Novel Computer Vision Framework for the Automated Visual Inspection for Quality Control of Automotive Fasteners
Zhou et al. Convolutional network-based method for wall-climbing robot direction angle measurement

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14849153

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

REEP Request for entry into the european phase

Ref document number: 2014849153

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 2014849153

Country of ref document: EP