WO2015043490A1 - Light guide plate, planar light-emission apparatus, liquid crystal display apparatus, liquid crystal display terminal device, and method for manufacturing light guide plate - Google Patents

Light guide plate, planar light-emission apparatus, liquid crystal display apparatus, liquid crystal display terminal device, and method for manufacturing light guide plate Download PDF

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Publication number
WO2015043490A1
WO2015043490A1 PCT/CN2014/087451 CN2014087451W WO2015043490A1 WO 2015043490 A1 WO2015043490 A1 WO 2015043490A1 CN 2014087451 W CN2014087451 W CN 2014087451W WO 2015043490 A1 WO2015043490 A1 WO 2015043490A1
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WO
WIPO (PCT)
Prior art keywords
light
light guide
guide plate
scattering
pattern layer
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PCT/CN2014/087451
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French (fr)
Chinese (zh)
Inventor
唐龙
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杭州瑞辉光电科技有限公司
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Publication of WO2015043490A1 publication Critical patent/WO2015043490A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/0035Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
    • G02B6/004Scattering dots or dot-like elements, e.g. microbeads, scattering particles, nanoparticles
    • G02B6/0043Scattering dots or dot-like elements, e.g. microbeads, scattering particles, nanoparticles provided on the surface of the light guide
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/0058Means for improving the coupling-out of light from the light guide varying in density, size, shape or depth along the light guide
    • G02B6/006Means for improving the coupling-out of light from the light guide varying in density, size, shape or depth along the light guide to produce indicia, symbols, texts or the like
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/0058Means for improving the coupling-out of light from the light guide varying in density, size, shape or depth along the light guide
    • G02B6/0061Means for improving the coupling-out of light from the light guide varying in density, size, shape or depth along the light guide to provide homogeneous light output intensity

Definitions

  • the present invention relates to a light guide plate, a planar light emitting device, a liquid crystal display device, and a liquid crystal display terminal device, and to a method of manufacturing the light guide plate.
  • a liquid crystal display device includes a liquid crystal display panel that displays an image and a planar light emitting device that supplies light to the liquid crystal display panel.
  • the liquid crystal display panel includes two transparent substrates and a liquid crystal layer disposed between the two substrates to display an image in response to a change in alignment of liquid crystal molecules of the liquid crystal layer caused by an electrical signal.
  • the planar light-emitting device is divided into a direct-type planar light-emitting device and an edge-light planar light-emitting device according to the light source setting position.
  • the direct type planar light emitting device has a plurality of light sources located in a region overlapping the liquid crystal panel. Then, since it is required to have a certain uniform light distance between the liquid crystal panel and the light source, it is thick, and there is a light-area plate with a large light loss, so that the light source is uniformly supplied to the liquid crystal panel, thereby causing the thickness and cost of the liquid crystal display device. , power consumption, failure rate increased.
  • the edge-light type planar light-emitting device is disposed on the outer side of the liquid crystal panel and is not in the same plane but is stacked on the liquid crystal panel, and uses a light guide plate having a certain thickness to uniformly supply light from the outside of the region to the liquid crystal panel. . Although some of the light is lost due to the transmission and conversion of light emitted from the light source through the light guide plate.
  • the edge-lit planar light-emitting device has ultra-thin aesthetics, good uniformity, low cost, and failure rate. The low-end advantages, so the edge-lit planar light-emitting device is the mainstream of future liquid crystal display backlights.
  • the loss in the light transmission of the edge-lit planar light-emitting device is also large. It is assumed that the light emitted by the light source is 100%, and only about 60% of the light is passed through the light guide plate of the edge-light planar light-emitting device. Come out into the optical film and LCD panel. Since the light guide plate converts the light received from the light incident side end surface into a uniform planar light emission of a large area and emits it toward one method, it can be seen that it is difficult to realize the function, so the light guide plate is a planar light emitting device. The important core components, which also lead to loss of light transmission as much as 40%, so how to reduce the loss of light transmission inside the light guide plate conversion is an important research object of the global optoelectronic technicians.
  • a light guide plate comprising a colorless transparent substrate for receiving light entering the inner light-incident end surface, opposite to the light-incident end surface, and the remaining reflective end surface coated with the reflective film, and intersecting the light from the inside
  • the emitted light exiting plane is formed by a bottom plane having a scattering pattern opposite to the light exiting plane.
  • one is a micro-structured bottom planar light guide plate produced by injection molding technology for small size; the other is for large size.
  • the light-guiding ink performs a screen-printing scattering pattern on the bottom plane with a light-efficient printing type light guide plate.
  • 200710163134.5 which discloses a method of adding a diameter of 4um-6um of acrylic beads to a light guiding ink; and patent claims of patent numbers 02149645.5, 02151636.7, 02250620.9, respectively
  • the light ink is added with scattering particles such as SIO2 and PMMA. Since these particles are added in the light guiding ink, and the acrylic beads, PMMA and ink are similar acrylic resins, they are directly dissolved, like SIO2 itself is also used in the light guiding ink. A raw material is not necessary to add it, and there is no improvement in light efficiency.
  • SIO2 scattering particles
  • the prior art screen printing light guide plate not only loses a large amount of light energy during the light transmission and conversion process, but also releases toxic gas during the production process to damage the health of the production staff, so it has been eliminated in the small size field, but the production Small-sized injection molding production processes cannot be realized on large-sized light guide plates.
  • the responsibility for energy saving and emission reduction is becoming heavier, and the pressure on the large-scale high-efficiency energy-saving light guide plates Its manufacturing technology poses even more serious challenges.
  • the first object of the present invention is to provide a new type of light guide plate which is more energy efficient, more environmentally friendly, and more ultra-thin, and can realize low-cost and rapid mass production regardless of size, medium and small size.
  • the present invention adopts the following technical solutions:
  • a light guide plate comprising a colorless transparent substrate, the substrate having a light-incident end surface for receiving light into the interior, a light-emitting plane emitted by the light from the inside, and a bottom plane having a scattering pattern opposite to the light-emitting plane,
  • the invention is characterized in that: a colorless transparent adhesive glue pattern layer is disposed on the bottom plane or/and the light exiting plane of the colorless transparent substrate, and a plurality of micro scattering particles are adhered on the adhesive glue pattern layer to obtain a microstructure scattering three-dimensional pattern.
  • the implanted micro-scattering particles are all exposed or partially exposed on the surface of the adhesive pattern layer, and a part of the micro-scattering particles which are exposed on the surface of the adhesive-bonding pattern layer are embedded in the colorless transparent adhesive pattern.
  • the layers are firmly bonded by the adhesive, and the remaining portions are exposed to the outside of the colorless transparent adhesive pattern layer.
  • the grafting means that the micro-scattering particles enter the colorless transparent adhesive pattern layer by an external force to partially or completely embed the scattering particles into the adhesive pattern layer.
  • micro-scattering particles of the present invention are bonded together by a colorless transparent adhesive pattern layer and a transparent substrate, and the micro-scattering particles and the substrate may be in contact with each other or may be non-contact.
  • the colorless transparent substrate can be from 0.3 mm to 10 mm thick as needed; the material is in polymethyl methacrylate, polycarbonate, MS resin, polyethylene terephthalate, polystyrene, polyvinyl chloride , glass, ultra-white glass, polyethylene resin, amorphous polyolefin, ABS, PVC, PET, etc., soft or hard sheet; the structure is flat or wedge-shaped; the transparent substrate is smooth and flat on the light-emitting plane. It is also possible to have a microstrip-shaped semi-cylindrical array or a micro-bar-shaped triangular prism array microstructure of a colorless and transparent plate perpendicular to the light-incident end face.
  • the microstructured scattering three-dimensional pattern layer can be optically designed according to the needs of the product to be illuminated.
  • the microstructured scattering three-dimensional pattern layer can be designed to have a plurality of implants with a certain spacing for adjusting overall light brightness and uniformity.
  • the micro-structured scattering three-dimensional pattern layer unit array with a plurality of micro-scattering particles is distributed, and is small and sparse at the end face close to the light-incident side, and large and dense at the end face far from the light-incident side.
  • each of the microstructure scattering three-dimensional pattern layer unit is implanted with a plurality of microstructure scattering particles.
  • the outline of the microstructure scattering three-dimensional pattern layer unit pattern may be a curved shape such as a circle, an ellipse or the like, or may be a polygon such as a rectangle, a square, or a hexagon.
  • the microstructured scattering three-dimensional pattern layer can be designed to provide brightness to the block or image in its corresponding block. Or a graphic composition of a three-dimensional microstructure scattering block pattern or graphic with a plurality of micro-scattering particles.
  • the colorless transparent adhesive may be a colorless transparent resin type adhesive containing ultraviolet light absorber; or may be a heat curing colorless transparent resin type adhesive; or may be a natural dry curing colorless transparent resin type adhesive Glue, the main components widely used at present are resin materials such as polymethyl methacrylate (PMMA), cyclic olefin polymer (COP) or polycarbonate (PC).
  • PMMA polymethyl methacrylate
  • COP cyclic olefin polymer
  • PC polycarbonate
  • the microstructured scattering particles are colorless, transparent particles.
  • the scattering particles are naturally completely embedded in the adhesive layer during the grafting, and the scattering particles in the adhesive layer are not effective, but the overlapping is continued on the substrate.
  • the scattering particles are adhered until the scattering particles on the surface of the transparent adhesive layer have the same effect of the same reflection, total reflection and refraction.
  • the particle size of the micro-scattering particles is twice the thickness of the adhesive, for the spherical micro-scattering particles, the maximum position of the cross-section is positively on the surface of the transparent adhesive, thereby propagating from the inside of the light guide plate into the scattering particles. The amount of light is more, and the effect is better; when the particle size of the micro-scattering particles is larger than the thickness of the adhesive, the lower half is embedded in the adhesive layer, and both have the same good effects as described above.
  • the micro-scattering particles typically have a particle size between 5 microns and 800 microns, preferably between 20 microns and 200 microns.
  • the transparent micro-scattering particles have a refractive index between 1.1 and 2.8.
  • the transparent micro scattering particle material is polymethyl methacrylate, glass, polycarbonate, MS resin, polyethylene terephthalate, polyethylene, polyvinyl chloride, polyacrylonitrile, polystyrene, nylon or melamine. Wait for one or more of these.
  • the shape of the transparent micro-scattering particles may be a curved body such as a cone or a sphere, a polyhedron such as a triangular pyramid or a polygonal pyramid, or an irregular polyhedron, or a mixture of several kinds.
  • micro-scattering particles is spherical glass microspheres having a particle diameter of 20 ⁇ m to 200 ⁇ m and a refractive index of 1.93; or a transparent polymethyl methacrylate microsphere having a particle diameter of 20 ⁇ m to 200 ⁇ m and a refractive index of 1.49.
  • the thickness of the coated colorless transparent adhesive pattern layer is generally between 10 micrometers and 80 micrometers, and the micro-scattering particle diameter in the preferred embodiment is from 20 micrometers to 200 micrometers, the scattering particles are grafted to the transparent adhesive layer.
  • the depth in the glue is just about half, when the cross-sectional area of the surface of the scattering particles and the transparent adhesive is large, so that the amount of light that propagates from the inside of the light guide to the scattering particles is large, so that the light is incident.
  • the outer surface of the transparent particles (interfacing with the outside air) has more reflected light, total reflected light, and refracted light, the brightness of the light exiting plane is greatly improved.
  • COP cyclic olefin polymer material
  • PC polycarbonate
  • the refractive index of the glass is relatively high at 1.93, and the refractive index of transparent polymethylmethacrylate is 1.49, which is also relatively high. .
  • the scattering particles may also be particles subjected to surface coating treatment, and the film may be a metal plating film such as a vacuum aluminized film.
  • a metal plating film such as a vacuum aluminized film.
  • microstructure-scattering three-dimensional pattern layer of the same structure is disposed on the bottom plane of the transparent substrate or/and the light-emitting plane has a better light efficiency effect.
  • a second object of the present invention is to provide a novel combined light guide plate using the above-described light guide plate, which not only has the advantages of the above light guide plate, but also further improves the utilization and brightness of light.
  • the present invention adopts the following technical solutions:
  • a combined light guide plate having two or more light guide plates of any one of the above is spatially superposed.
  • a third object of the present invention is to provide a planar light-emitting device using the above-mentioned light guide plate.
  • the planar light-emitting device can be any planar light-emitting device including the above-mentioned light guide plate, in addition to the liquid crystal backlight module and the flat panel illumination device.
  • the present invention adopts the following technical solutions:
  • a planar light-emitting device comprising a light source disposed in front of a light-incident end of the light guide plate, the planar light-emitting device comprising any one of the above-mentioned light guide plates or any combination light guide plate.
  • a fourth object of the present invention is to provide a liquid crystal display device using the above-described light guide plate, which can be a liquid crystal module or a liquid crystal display.
  • the present invention adopts the following technical solutions:
  • a liquid crystal display device comprising a liquid crystal display panel disposed in front of a light-emitting plane of a light guide plate or a planar light-emitting device, the liquid crystal display device comprising any one of the above-mentioned light guide plates or any combination light guide plate or any plane Light emitting device.
  • a fifth object of the present invention is to provide a liquid crystal display terminal device using the above-mentioned light guide plate.
  • the terminal device can be any device including a liquid crystal display device, such as a liquid crystal display, in addition to a computer, a mobile phone, or a television.
  • a liquid crystal display device such as a liquid crystal display
  • High-efficiency energy-saving products such as advertising machines, display screens, electronic whiteboards, e-books, and liquid crystal instrumentation machinery and equipment.
  • the present invention adopts the following technical solutions:
  • a liquid crystal display terminal device comprising a device device and a control system disposed outside a light guide plate, a planar light-emitting device or a liquid crystal display device, wherein the liquid crystal display terminal device comprises any one of the above-mentioned light guide plates or any combination light guide plate Or any planar light emitting device or any liquid crystal display device.
  • a sixth object of the present invention is to provide a method of manufacturing the above light guide plate, characterized in that it comprises the following steps:
  • a colorless transparent adhesive which is an ultraviolet light-curable colorless transparent resin type adhesive; or an infrared heat-curable colorless transparent resin type adhesive; or is naturally dried Curing colorless transparent resin type adhesive One of them.
  • the coating method used is a screen printing plate, a laser engraving or a chemically etched hollow steel plate made by using a designed pattern, and the transparent adhesive is applied to the colorless and transparent plate by a screen printing machine.
  • the bottom surface of the substrate or/and the light exiting plane; or, wherein the coating method employed in the step (3) is to use a designed pattern computer output to coat the transparent adhesive with a single nozzle or multiple nozzles of a digital inkjet printer.
  • the coating method adopted in the step (3) is to apply the transparent adhesive to the pad printing plate prepared by using the designed pattern by using a pad printing technique.
  • the coating method adopted in the step (3) is to use the designed pattern to make the printing intaglio plate to be transparently bonded by a gravure printing machine or a gravure reverse printing machine.
  • the glue is applied to the bottom surface of the colorless and transparent substrate or/and the light exiting plane; or, the coating method adopted in the step (3) is that the hollowed-out pattern die made by using the designed pattern is similar to the spray paint using compressed air.
  • the technique applies a clear adhesive to the bottom surface of the colorless and transparent substrate or/and the light exiting plane.
  • micro-scattering particles (4) providing the micro-scattering particles, and implanting the micro-scattering particles provided above onto the colorless transparent adhesive glue pattern of the transparent substrate by means of a grafting method, wherein the method of implanting is high pressure
  • the intermittent suction and repulsive force generated by the high-voltage static electricity generated by the electrostatic generator uniformly implants the micro-scattering particles onto the colorless transparent adhesive pattern layer; or, the fine scattering particles are evenly implanted by the free-falling force and gravity Adhesive to the colorless transparent adhesive pattern layer; or, using an air compressor, the micro-scattering particles are uniformly implanted onto the colorless transparent adhesive pattern layer by the spray force of the compressed air.
  • UV-curable colorless transparent adhesive is cured by UV curing machine; it is cured by infrared heat curing drying oven or oven using infrared heat curing colorless transparent adhesive; The adhesive is cured by a hurricane drying or natural drying method.
  • small-sized light guide plates they can be processed in a large size, and then laser or mechanically cut into small sizes to improve production efficiency.
  • high-pressure electrostatic viscosing techniques can be used for phyto-adhesive bonding, which results in a large gravitational or repulsive force at the end of the large volume of the scattering particles, so that the acceleration is fast and the first implantation is achieved.
  • a light guide plate can exhibit a better light efficiency effect in the adhesive layer.
  • a method of relying on gravity grafting can be used for scattering particles with a regular shape like a sphere. Such equipment investment is less simple and simple, but when it is implanted, the scattering particles may roll out of the adhesive rubber unit due to the influence of external force. Affecting light efficiency effects and fastness, relatively high pressure static The method of electro-implantation technology produces light efficiency effects and fastness.
  • the colorless transparent resin type adhesive containing ultraviolet light absorber is preferred, because such adhesive is more environmentally friendly when light curing, no harmful gas release damages the production staff, and the curing speed The fast energy consumption is small, and the light efficiency effect of the produced light guide plate is the same.
  • the material of the transparent substrate is preferably the same, because the bonding strength between the same materials is the best.
  • the present invention has the following beneficial effects:
  • the prior art light guide plate diffuses reflection when the light propagating in the light guide plate hits the silk screen light guiding ink, and the technical solution adopted by the present invention is when the light guide plate propagates.
  • the 32-inch LCD TV light guide plate sample produced by this technology and the prior art LCD TV light guide plate sample are in the same backlight module with the same voltage and current, and the NO:2012 by the National Electronic Computer External Equipment Quality Supervision and Inspection Center. -3055 "Inspection Report" brightness increase rate reached 28.8%, which is unpredictable in the field, in general, it is difficult to increase 5%.
  • microstructured light guide plates In the case of microstructured light guide plates, the most common ones are injection molding using an all-electric injection molding machine, but the injection molding process technology cannot manufacture large-sized light guide plates at all, so high-efficiency microstructured light guide plates are Large size areas have been difficult to achieve.
  • the light guide plate manufacturing method of the present invention not only a high-efficiency and energy-saving large-sized microstructure light guide plate can be obtained, but also the brightness of the planar light-emitting device using such a light guide plate is remarkably improved, and the investment is low and the production speed is fast. Moreover, it can also produce a small-sized light guide plate, and there is no warpage deformation of the ultra-thin light guide plate caused by the stress problem in the light guide plate generated by the injection molding process technology, thereby greatly improving the yield rate.
  • the invention of the high-efficiency energy-saving light guide plate and the production method thereof has the advantages of three-dimensional micro structure, high light efficiency, low investment, low cost, high production speed, high yield rate, environmentally friendly production, no large or small size and no size limitation. It will completely replace the existing light-efficiency medium and large-sized light guide plates made of screen printing light guide inks such as LCD TVs, computers, displays, and flat lamps.
  • the injection of micro-structured light guide plates at least tens of millions of all-electric injection molding equipment and molds compared to the investment of the invention can be said to be minimal, especially for the ultra-thin trend of the light guide plate does not warp deformation phenomenon
  • the yield is high and the light efficiency is equivalent, so in the small size field it will be divided into half-day with the injection molding microstructured light guide plate, and will continue to eat into this field.
  • 1 is a schematic view of a flat type transparent substrate.
  • FIG. 2 is a schematic view of a wedge-shaped transparent substrate.
  • Fig. 3 is a schematic view showing the structure of a micro-cylindrical prism-shaped transparent substrate whose upper surface is a micro-cylindrical prism.
  • FIG. 4 is a schematic view showing the structure of the upper surface of the microtriangular transparent substrate.
  • Fig. 5 is a plan view showing an adhesive pattern layer in which a light source is provided on a short side as an entrance end side of the light incident side.
  • Fig. 6 is a plan view showing an adhesive pattern layer in which light sources are disposed on the long side as the light incident side end faces.
  • Figure 7 is a plan view of the adhesive layer pattern of the light-emitting board of the computer illuminated keyboard.
  • Figure 8 is a plan view of an adhesive graphic designing a light guide plate adhesive glue pattern layer.
  • Figure 9 is a side view of a light guide plate coated with an adhesive pattern layer.
  • Figure 10 is a side elevational view of a viscous microsphere-like scattering particle light guide plate on a layer of adhesive glue.
  • Figure 11 is a side view of a light guide plate with a conical scattering particle implanted on the adhesive pattern layer.
  • Figure 12 is a plan view of a circular microstructure scattering three-dimensional pattern layer unit containing scattering particles.
  • Figure 13 is a plan view of a square microstructured scattering three-dimensional pattern layer unit containing scattering particles.
  • Figure 14 is a side view showing the structure of a micro-spherical scattering particle microstructure scattering three-dimensional pattern layer unit.
  • Figure 15 is a side view showing the structure of a microspherical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit.
  • Figure 16 is a side view showing the structure of a spherical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit.
  • Figure 17 is a side view showing the structure of a conical scattering particle microstructure scattering three-dimensional pattern layer unit.
  • Figure 18 is a side view showing the structure of a conical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit.
  • Figure 19 is a side view showing the structure of a conical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit.
  • Figure 20 is a side elevational view of a light guiding ink dot of the prior art screen printing technique.
  • 21 is a process flow diagram of a microstructured light guide plate.
  • Figure 22 is a schematic view showing the structure of a single-sided microstructured light guide plate of Embodiment 1.
  • FIG. 23 is a schematic structural view of a single-sided microstructured light guide plate of Embodiment 2.
  • Figure 24 is a schematic view showing the structure of a single-sided microstructured wedge-shaped light guide plate of Embodiment 3.
  • Figure 25 is a schematic view showing the structure of a double-sided microstructured light guide plate of Embodiment 4.
  • Fig. 26 is a structural schematic view showing the formation of a flat light guide plate by overlapping the single-sided and micro-structures of the embodiment 5.
  • 1 is a transparent substrate
  • 2 is a light-incident end surface
  • 3 is a bottom plane
  • 4 is a light-emitting upper surface
  • 5 is a reflective-side end surface
  • 6 is a microstructure-scattering three-dimensional pattern layer unit
  • 7 is a bonding.
  • Adhesive layer, 8 is scattering particles
  • 9 is light source
  • 10 is micro-structure scattering three-dimensional pattern layer unit amplification structure
  • 11 is reflective film
  • 12 is brightness enhancement film
  • 13 is diffusion film
  • 14 is liquid crystal panel
  • 15 is backlight module
  • 16 is a liquid crystal module.
  • Figure 27 is a photograph of a background blue microstructured scattering three-dimensional pattern layer unit made by this technique.
  • Embodiment 1 Referring to Figures 22, 5, 12, 14, 15, 16, 20, 1, 9, 10, 21, 27, 32 ⁇ LCD TV light guide and its LCD TV
  • the light guide plate includes a colorless transparent methyl methacrylate flat-plate type substrate 1, and a light-incident side for receiving light into the interior.
  • the plane 3 is constituted, wherein the microstructure scattering three-dimensional pattern layer on the bottom plane 3 is formed by coating a bottom layer of the substrate with a layer having a distribution pattern as shown in FIG. 5 for adjusting the brightness and uniformity of the overall light.
  • a circular ultraviolet curing colorless transparent resin type adhesive unit (as shown in Fig.
  • the adhesive unit pattern (as shown in Fig. 12) is small to large,
  • the ultraviolet-curable colorless transparent resin type adhesive glue pattern layer 7 composed of a densely-ordered array is distributed, and a transparent polymethyl methacrylate microparticle having a refractive index of 1.49 micrometers is implanted on the adhesive rubber pattern layer 7 Get the ball 8
  • the microstructure scatters the three-dimensional pattern layer such that the transparent methyl methacrylate microspheres 8 on the surface of the adhesive pattern layer are only partially embedded in the colorless transparent adhesive pattern layer 7 and firmly adhered to the transparent substrate 1. Together, the remainder is exposed outside of the colorless transparent adhesive pattern layer 7.
  • Figure 12 is a plan view showing the structure of a circular microstructure-scattering three-dimensional pattern layer unit containing polymethyl methacrylate microsphere scattering particles.
  • a side structure diagram of the micro-spherical scattering particle microstructure scattering three-dimensional pattern layer unit when the scattering particle diameter is larger than the adhesive glue thickness, a side structure diagram of the micro-spherical scattering particle microstructure scattering three-dimensional pattern layer unit is shown in FIG. 14; When the particle size of the scattering particles is smaller than the thickness of the adhesive, FIG.
  • FIG. 15 is a side structural view of the micro-spherical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit; when the scattering particle size is smaller than the thickness of the adhesive, the thickness of the adhesive When the edge is thin and thick in the middle, a side structure diagram in which the spherical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit is shown in Fig. 16 is presented.
  • Figure 20 is a side elevational view of an ink dot obtained by screen printing using a light directing ink for comparison with the structure of the present invention.
  • Figure 27 is a photograph of a physical structure of a microscopic scattering three-dimensional pattern layer unit similar to the side structure of Figure 16 fabricated by the method of the present invention.
  • the portion indicated by reference numeral 15 in FIG. 22 is a side structure portion of a 32-inch honeycomb high-efficiency energy-saving liquid crystal television backlight module.
  • An LED light source 9 is disposed in front of the light-incident side end of the light guide plate, and is disposed under the light-guide plate bottom plane 3.
  • the reflective film 11 is provided with a brightness enhancement film 12 and a diffusion film 13 on the surface 4 of the light guide plate.
  • the portion indicated by reference numeral 16 in FIG. 22 is a side view of a 32-inch honeycomb energy-efficient liquid crystal module, and a liquid crystal panel is disposed in front of the backlight module 15.
  • a television frame and a control system and a program are prepared outside the liquid crystal module 16, thereby producing a 32-inch cellular energy-saving liquid crystal television.
  • the manufacturing method of the above light guide plate is as follows:
  • the adhesive pattern which is gradually increased according to the pattern of the light scattering uniformity as shown in Fig. 5 with the circular scattering unit pattern away from the light-incident end surface 2, is screen-printed by photosensitive.
  • the ultraviolet-curable transparent resin-type adhesive is smeared onto the bottom plane 3 of the transparent substrate to obtain a transparent substrate containing an adhesive layer as shown in FIG.
  • the transparent polymethyl methacrylate microsphere 8 with a refractive index of 1.49 of 60 micrometers is implanted on the colorless transparent adhesive rubber pattern layer 7 and cured by the ultraviolet curing machine to obtain the figure.
  • Embodiment 2 referring to FIG. 23, 11, 12, 17, 18, 19, 20, 3, 21, 27, 42 ⁇ light guide plate and its LCD TV
  • FIG. 11 is a side view showing the structure of a 42-inch liquid crystal television honeycomb high-efficiency energy-saving microstructure light guide plate, comprising a colorless transparent methyl methacrylate flat-plate type substrate 1, at least one light-incident end surface for receiving light into the interior. 2.
  • the heat-curable colorless transparent resin type adhesive unit (as shown in FIG. 12), and in the direction away from the light-incident end surface 2, the adhesive unit pattern (as shown in FIG.
  • the infrared heat-curable colorless transparent resin-type adhesive rubber pattern layer 7 composed of a sequential array is distributed, and a transparent polymethyl methacrylate having a heat of 80 ⁇ m and having a refractive index of 1.49 is implanted on the adhesive pattern layer 7.
  • Lipid micro-cone particles 8 The obtained microstructure scatters the three-dimensional pattern layer, so that each transparent polymethyl methacrylate cone 8 on the surface of the adhesive three-dimensional pattern layer has only the lower portion of the cone embedded in the colorless transparent adhesive pattern.
  • the layer 7 is firmly bonded to the transparent substrate 1 and the remaining tips are mostly exposed outside the colorless transparent adhesive pattern layer 7.
  • Figure 12 is a circle containing polymethyl methacrylate methyl conical scattering particles A structural plan view of a micro-structure scattering three-dimensional pattern layer unit.
  • FIG. 17 is a side structure diagram of the conical scattering particle microstructure scattering three-dimensional pattern layer unit;
  • FIG. 19 is a side structural view of the conical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit.
  • Figure 20 is a side elevational view of an ink dot obtained by screen printing using a light directing ink for comparison with the structure of the present invention.
  • the portion indicated by reference numeral 15 in FIG. 23 is a side structure diagram of a 42-inch honeycomb high-efficiency energy-saving liquid crystal television backlight module.
  • An LED light source 9 is disposed in front of the light-incident side of the light guide plate, and is disposed under the light-guide plate bottom plane 3.
  • the reflective film 11 is provided with a brightness enhancement film 12 and a diffusion film 13 on the surface 4 of the light guide plate.
  • the portion indicated by reference numeral 16 in FIG. 23 is a side view of a 42-inch honeycomb energy-efficient liquid crystal module, and a liquid crystal panel is disposed in front of the backlight module 15.
  • a TV frame and a control system and a program are prepared outside the liquid crystal module 16, thereby producing a 42-inch cellular energy-saving liquid crystal television.
  • the manufacturing method of the above light guide plate is as follows:
  • the other three side end faces 5 except one side of the short side light entrance side end face 5 are attached with a reflective film of 3 mm thick and 42 ⁇ large and small surfaces having a perpendicular
  • the light-incident end surface 2 is a micro-cylindrical prism transparent methyl methacrylate substrate 1 (see Fig. 3).
  • the adhesive pattern which is gradually increased according to the pattern of the light scattering uniformity as shown in Fig. 5 with the circular scattering unit pattern away from the light-incident end surface 2, is screen-printed by photosensitive.
  • the infrared heat-curing transparent adhesive is smeared onto the bottom plane 3 of the transparent substrate to obtain a transparent polymethyl methacrylate containing the infrared heat-curing transparent adhesive pattern layer as shown in FIG. Fat substrate.
  • Embodiment 3 Referring to Figures 24, 2, 13, 14, 15, 16, 20, 21, 27, 14 ⁇ light guide plate and notebook computer thereof
  • FIG. 24 is a side view of a notebook computer honeycomb energy-efficient microstructured light guide plate of a 14-inch colorless transparent PC wedge substrate 1 (FIG. 2) injection molded by an all-electric injection molding machine, the light guide plate comprising a colorless transparent wedge PC.
  • the plane 4 is formed with a bottom plane 3 having a scattering microstructure pattern opposite to the light exit plane 4, wherein the microstructure scattering three-dimensional pattern layer on the bottom plane 3 is coated with a plurality of layers on the bottom plane of the substrate for adjusting the overall light brightness.
  • a plurality of square ultraviolet curing colorless transparent resin type adhesive glue units having a certain interval see FIG.
  • the layer unit pattern (as shown in FIG. 13) is an ultraviolet-curable colorless transparent resin type adhesive glue pattern layer 7 composed of a small to large, densely packed sequence array, and is implanted on the adhesive pattern layer 7.
  • the microstructure-scattering three-dimensional pattern layer obtained by sticking the spherical glass beads 8 having a refractive index of 1.93 of 50 ⁇ m causes the transparent glass beads 8 on the surface of the adhesive pattern layer to be partially embedded only in the colorless transparent adhesive pattern layer. 7 is firmly bonded to the transparent substrate 1 and the remaining portion is exposed outside the colorless transparent adhesive pattern layer 7.
  • Figure 13 is a plan view of a square microstructured scattering three-dimensional pattern layer unit containing glass bead scattering particles.
  • side structure diagram of the glass microbead scattering particle microstructure scattering three-dimensional pattern layer unit when the glass bead scattering particle diameter is larger than the adhesive glue thickness, as shown in FIG. 14 is a micro spherical scattering particle microstructure scattering three-dimensional pattern layer unit.
  • Side structure diagram when the particle size of the glass bead scattering particles is smaller than the thickness of the adhesive, the side structure diagram of the microscopic scattering three-dimensional pattern layer unit of the glass microbead overlapping scattering particles is shown in FIG.
  • FIG. 16 is a side structural view of the micro-overlapping scattering particle microstructure scattering three-dimensional pattern layer unit;
  • FIG. 20 is currently using a light guiding ink through the screen.
  • the side structure of the ink dot obtained by the printing technique is used for comparison with the structure of the present invention;
  • Fig. 27 is a photograph of the microstructure scattering unit similar to the side structure of Fig. 16 produced by the method of the present invention.
  • the portion indicated by reference numeral 15 in FIG. 24 is a side structure diagram of a 14-inch honeycomb high-efficiency energy-saving notebook computer backlight module.
  • An LED light source 9 is disposed in front of the light-incident side of the light guide plate, and is below the bottom plane 3 of the light guide plate.
  • the reflective film 11 is provided, and a brightness enhancement film 12 and a diffusion film 13 are disposed on the surface 4 of the light guide plate.
  • the portion indicated by reference numeral 16 in FIG. 24 is a side view of a 14-inch honeycomb high-efficiency energy-saving notebook computer module, and a liquid crystal panel is disposed in front of the backlight module 15.
  • a notebook computer other hardware and control system is prepared outside the liquid crystal module 16, thereby producing a 14-inch energy-efficient notebook computer.
  • the manufacturing method of the above light guide plate is as follows:
  • the adhesive pattern which is designed according to the uniformity of the light and which is gradually away from the long-edge side light-incident end face 2, and the square scattering unit pattern is gradually enlarged, is laser-engraved to form a hollow steel plate.
  • the ultraviolet-curable transparent adhesive is smeared onto the bottom plane 3 of the transparent substrate to obtain a transparent substrate containing the adhesive pattern layer.
  • the spherical glass microbeads with a diameter of 50 ⁇ m and a refractive index of 1.93 are implanted on the bottom surface 3 of the transparent wedge substrate, and cured by an ultraviolet curing machine to obtain a 14-inch honeycomb microstructure and energy-saving. Wedge laptop light guide.
  • Embodiment 4 Double-sided microstructure light guide plate and LCD TV
  • this embodiment differs from Embodiment 1 in that a microstructure scattering three-dimensional pattern layer having the same structure as that on the bottom plane of the substrate is disposed on the light-emitting plane of the upper surface of the transparent substrate.
  • Example 5 Double-layer microstructured light guide plate and advertising LCD TV
  • the double-sided microstructure light guide plate described in Embodiment 4 and the single-sided microstructure light guide plate described in Embodiment 1 are overlapped.
  • Embodiment 6 Referring to Figure 21, a 30 x 120 cm light guide plate and its flat panel lamp.
  • the adhesive pattern layer composed of the circular unit pattern far away from the light-incident end surface 2 is gradually increased according to the uniformity of the light in advance, and the screen printing screen is formed by the photosensitive.
  • the infrared heat-curing transparent adhesive is smeared onto the bottom plane 3 of the transparent substrate to obtain a transparent substrate containing an adhesive layer as shown in FIG.
  • the spherical glass microbeads with a refractive index of 1.93 and 150 micrometers are implanted on the bottom surface of the glass substrate. 3, and cured by an infrared curing machine to obtain a honeycomb structure of 30 ⁇ 120 cm. Light guide plate.
  • Embodiment 7 Computer illuminated keyboard light guide plate
  • the adhesive pattern layer of the transparent substrate is designed according to the computer keyboard position block as shown in FIG. 7, and the rest is the same as that of the first embodiment.
  • Embodiment 8 Referring to FIG. 8 and FIG. 21, a 100 ⁇ 100 cm advertising mark light guide plate
  • Example 9 7 ⁇ tablet light guide
  • Figure 10 is a side view showing the structure of a tablet honeycomb high-efficiency energy-saving microstructure light guide plate having a thickness of 0.8 mm and a thickness of 0.8 mm.
  • the light plate comprises a colorless transparent polymethyl methacrylate flat plate type substrate 1, at least one light-incident end surface 2 for receiving light into the interior, and opposite ends of the light-incident end surface, and the remaining surface is coated with a reflective film.
  • the bottom plane of the substrate is coated with a plurality of circular ultraviolet curing colorless transparent resin type adhesive glue units with a certain spacing for adjusting the brightness and uniformity of the overall light as shown in FIG. 5 (Fig. 12)
  • the adhesive glue unit pattern is a small-to-large, light-to-dense sequence array of ultraviolet-curable colorless transparent resin-type adhesive.
  • a pattern layer 7 and a micro-structure scattering three-dimensional pattern layer obtained by grafting a spherical glass bead 8 having a refractive index of 1.93 on the adhesive layer 7 to form a transparent spherical glass on the surface of the adhesive pattern layer
  • Microbeads 8 are only Embedded in the colorless, transparent sub patterned adhesive glue layer 7 and the transparent substrate 1 is firmly bonded together, the remainder of the exposed outer transparent colorless adhesive glue layer 7 is patterned.
  • Figure 12 is a plan view showing the structure of a circular microstructure scattering three-dimensional pattern layer unit containing glass microbead scattering particles.
  • the side structure diagram of the micro-spherical scattering particle microstructure scattering three-dimensional pattern layer unit when the glass bead scattering particle diameter is larger than the adhesive glue thickness, the side of the micro-spherical scattering particle microstructure scattering three-dimensional pattern layer unit is as shown in FIG. 14 .
  • FIG. 16 when the glass microbead scattering particle size is smaller than the viscosity
  • FIG. 20 is currently obtained by the screen printing technology using the light guiding ink.
  • the side structure of the ink dot is used for comparison with the structure of the present invention
  • Fig. 27 is a photograph of the microstructure scattering unit similar to the side structure of Fig. 16 produced by the method of the present invention.
  • the portion indicated by reference numeral 15 in FIG. 22 is a side structure portion of a 7-inch honeycomb high-efficiency energy-saving tablet backlight module.
  • An LED light source 9 is disposed in front of the light-incident side end of the light guide plate, and is disposed under the light-guide plate bottom plane 3
  • the reflective film 11 is provided with a brightness enhancement film 12 and a diffusion film 13 on the surface 4 of the light guide plate.
  • the portion indicated by reference numeral 16 in FIG. 22 is a side view of a 7-inch honeycomb energy-efficient liquid crystal module, and a liquid crystal panel is disposed in front of the backlight module 15.
  • a device and control system and program are disposed behind the liquid crystal module 16, thereby producing a 7-inch cellular energy-saving tablet.
  • the manufacturing method of the above light guide plate is as follows:
  • the polished colorless transparent substrate is cut according to the requirement of 7 inches, and the other three side end faces 5 except one side of the short side light entrance side end face 5 are affixed with a 0.8 mm thick 7 inch transparent methyl group with a reflective film.
  • Acrylic acid methyl plate type substrate 1 (Fig. 1).
  • the adhesive pattern which is designed according to the uniformity of the light in FIG. 5 and which gradually increases with the circular scattering unit pattern away from the light-incident end surface 2, is laser-engraved to form a hollow steel plate.
  • the ultraviolet-curable transparent resin-type adhesive is smeared onto the bottom plane 3 of the transparent substrate to obtain a transparent substrate containing an adhesive layer as shown in FIG.
  • the spherical glass beads 8 of 75 micrometer refractive index of 1.93 are implanted on the colorless transparent adhesive rubber pattern layer 7 and cured by the ultraviolet curing machine to obtain the 7-inch honeycomb as shown in FIG. Microstructured energy efficient tablet light guide.
  • Embodiment 10 Smartphone light guide plate
  • the difference between the embodiment and the light guide plate of the embodiment 3 is a flat type transparent substrate having a size of 4.0 ⁇ and a thickness of 0.8 mm.
  • the transparent adhesive is pad printed to the transparent by using a pad printing machine by making a pad printing plate. On the bottom plane of the substrate.
  • Embodiment 11 Referring to Figures 21 and 6, a 150 ⁇ 250cn large-size advertising light box light guide plate
  • the optically designed adhesive pattern of the circular scattering unit pattern as far away from the light-incident end surface 2 as shown in Fig. 6 is sprayed with a single-head or multi-head inkjet using a computer inkjet printer to spray the ultraviolet transparent adhesive. To the bottom plane of the transparent substrate.
  • the frame and semi-transparent advertisements are mounted on the light guide plate to become a book type advertising light box.
  • Example 12 240 mm diameter circular light guide plate and its circular flat lamp
  • the difference between this embodiment and the light guide plate of Embodiment 6 is a circular transparent substrate having a diameter of 240 mm.
  • Embodiment 13 Referring to Figures 28, 5, 12, 14, 15, 16, 20, 1, 9, 10, 21, 27, 46 ⁇ LCD TV light guide and its LCD TV
  • the difference between the present embodiment and the light guide plate of the first embodiment is that the size is 46 ⁇ , and the microstructure-scattering three-dimensional pattern layer is disposed on the light-emitting plane of the colorless transparent substrate, and the method of disposing the microstructure-scattering pattern is the same as that of the first embodiment.

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Abstract

A light guide plate and a planar light-emission apparatus having the light guide plate, a liquid crystal display apparatus, a liquid crystal display terminal device, and a method for manufacturing a light guide plate. A scattering pattern on a bottom surface (3) of the light guide plate has a colorless transparent adhesive pattern layer (7) provided on a plane of a substrate (1), multiple miniature scattering particles (8) are planted and bonded on the adhesive pattern layer (7) to obtain a three-dimensional microstructured scattering pattern layer (6), all or a part of the planted and bonded miniature scattering particles (8) protrude from a surface of the adhesive pattern layer (7), a part of the miniature scattering particles (8) exposed and protruding from the surface of the adhesive pattern layer (7) are inserted in the colorless transparent adhesive pattern layer (7) to be securely bonded by using an adhesive, the rest part of the miniature scattering particles (8) are exposed and protrude from the colorless transparent adhesive pattern layer (7). A planar light-emission apparatus in which such a light guide plate is used has an increase rate of brightness exceeding 20%. By means of the manufacturing method, light guide plates in large, medium, and small sizes can be manufactured with high quality, thereby fully achieving an increase of brightness for a light guide plate.

Description

导光板、平面发光装置、液晶显示装置、液晶显示终端设备及导光板的制造方法Light guide plate, planar light-emitting device, liquid crystal display device, liquid crystal display terminal device, and method of manufacturing light guide plate 技术领域Technical field
本发明涉及导光板、平面发光装置、液晶显示装置、液晶显示终端设备,本发明还涉及该导光板的制造方法。The present invention relates to a light guide plate, a planar light emitting device, a liquid crystal display device, and a liquid crystal display terminal device, and to a method of manufacturing the light guide plate.
背景技术Background technique
通常,液晶显示设备包括显示图像的液晶显示面板和将光线提供给液晶显示面板的平面发光装置。液晶显示面板包括两个透明基底和设置在该两个基底之间的液晶层,以响应于由电信号引起的液晶层的液晶分子的排列的变化而显示图像。Generally, a liquid crystal display device includes a liquid crystal display panel that displays an image and a planar light emitting device that supplies light to the liquid crystal display panel. The liquid crystal display panel includes two transparent substrates and a liquid crystal layer disposed between the two substrates to display an image in response to a change in alignment of liquid crystal molecules of the liquid crystal layer caused by an electrical signal.
平面发光装置根据光源设置位置分为直下式平面发光装置和侧光式平面发光装置。The planar light-emitting device is divided into a direct-type planar light-emitting device and an edge-light planar light-emitting device according to the light source setting position.
直下式平面发光装置具有位于与液晶面板叠置的区域中的多个光源。然后,由于需要液晶面板和光源之间具有一定的均光距离所以较厚,还有光线损耗较大的均光板,以便将光源均匀地提供到液晶面板上,所以导致液晶显示设备的厚度、成本、功耗、故障率增加。The direct type planar light emitting device has a plurality of light sources located in a region overlapping the liquid crystal panel. Then, since it is required to have a certain uniform light distance between the liquid crystal panel and the light source, it is thick, and there is a light-area plate with a large light loss, so that the light source is uniformly supplied to the liquid crystal panel, thereby causing the thickness and cost of the liquid crystal display device. , power consumption, failure rate increased.
侧光式平面发光装置,是将光源设置在液晶面板的外侧且不在同一平面中而是与液晶面板叠置,且使用具有一定厚度的导光板将来自区域外部的光线均匀地提供到液晶面板上。虽然由于从光源发射的光线经导光板的传输和转换,其中部分光线被损耗。但是,随着液晶显示设备向着大尺寸、超薄化、低功耗、高亮度、低成本方向发展,而侧光式平面发光装置却却具有超薄美观、均匀度好、成本低、故障率低等优势,所以侧光式平面发光装置是未来液晶显示背光的主流。The edge-light type planar light-emitting device is disposed on the outer side of the liquid crystal panel and is not in the same plane but is stacked on the liquid crystal panel, and uses a light guide plate having a certain thickness to uniformly supply light from the outside of the region to the liquid crystal panel. . Although some of the light is lost due to the transmission and conversion of light emitted from the light source through the light guide plate. However, with the development of liquid crystal display devices toward large size, ultra-thin, low power consumption, high brightness, and low cost, the edge-lit planar light-emitting device has ultra-thin aesthetics, good uniformity, low cost, and failure rate. The low-end advantages, so the edge-lit planar light-emitting device is the mainstream of future liquid crystal display backlights.
根据台湾工研院的资料,侧光式平面发光装置的光线传输中的损耗也较大,假设光源发出的光是100%,经过侧光式平面发光装置的导光板后只有约60%的光线出来进入光学簿膜和液晶面板。由于导光板是将从入光侧端面接收到的光线经传输转换成较大面积的均匀平面发光且朝一个方法发射,可见它实现功能的难度之高之大,所以导光板是平面发光装置中的重要核心部件,从而也导致光线传输时损耗高达40%之多,所以如何减少光线在导光板内部传输转换过程中的损耗是全球光电技术人员重要研究对象。According to the data of the Taiwan Industrial Technology Research Institute, the loss in the light transmission of the edge-lit planar light-emitting device is also large. It is assumed that the light emitted by the light source is 100%, and only about 60% of the light is passed through the light guide plate of the edge-light planar light-emitting device. Come out into the optical film and LCD panel. Since the light guide plate converts the light received from the light incident side end surface into a uniform planar light emission of a large area and emits it toward one method, it can be seen that it is difficult to realize the function, so the light guide plate is a planar light emitting device. The important core components, which also lead to loss of light transmission as much as 40%, so how to reduce the loss of light transmission inside the light guide plate conversion is an important research object of the global optoelectronic technicians.
导光板,其包括无色透明基板,用于接收光线射入内部的入光侧端面,与入光侧端面相对、相交的其余贴涂有反射膜的反射侧端面,并与其相交的光线从内部射出的出光平面和与出光平面相对的具有散射图案的底平面构成。 a light guide plate comprising a colorless transparent substrate for receiving light entering the inner light-incident end surface, opposite to the light-incident end surface, and the remaining reflective end surface coated with the reflective film, and intersecting the light from the inside The emitted light exiting plane is formed by a bottom plane having a scattering pattern opposite to the light exiting plane.
目前,导光板的种类按大小、结构和制造工艺主要有两种:一种是针对小尺寸采用注塑成型技术生产的光效率较高的微结构底平面导光板;另一种是针对大尺寸采用导光油墨在底平面上进行丝网印刷散射图案的光效率较低的印刷型导光板。At present, there are two main types of light guide plates in terms of size, structure and manufacturing process: one is a micro-structured bottom planar light guide plate produced by injection molding technology for small size; the other is for large size. The light-guiding ink performs a screen-printing scattering pattern on the bottom plane with a light-efficient printing type light guide plate.
在小尺寸领域,目前随着笔记本电脑、平板电脑、智能手机的液晶面板向着大尺寸、轻量化、超薄型、高光效率的发展和液晶显示技术的提升,势必要求导光板更轻更薄,从原来2.00MM左右向着0.8MM以下发展,由于厚度变薄,这在导光板成型方面将会出现一些问题。如果期望利用传统的射出成型技术完成薄型导光板,那么在设备上就必须改用高射速的射出成型机才行,当然目前一般所使用的射出成型也可以生产,但是,却会面临平整性和量产性的问题。但射速过高时,易因保压压力过大而产生残留应力及分子定向等问题,进而造成翘曲变形的发生。所以,对于导光板业者而言,也就不断的追求更新的技术,来生产低成本的薄型导光板。In the small-sized field, with the development of large-size, lightweight, ultra-thin, high-light efficiency and liquid crystal display technology, the liquid crystal panels of notebook computers, tablet computers, and smart phones are inevitably required to be lighter and thinner. From the original 2.00MM to the development below 0.8MM, due to the thinning of thickness, this will cause some problems in the formation of the light guide plate. If it is desired to use a traditional injection molding technology to complete a thin light guide plate, then it is necessary to use a high-speed injection molding machine on the equipment. Of course, the injection molding currently used can also be produced, but it will face flatness and Mass production problems. However, when the rate of fire is too high, problems such as residual stress and molecular orientation may occur due to excessive pressure of the holding pressure, which may cause warping deformation. Therefore, for the light guide plate industry, it is constantly pursuing newer technologies to produce low-cost thin light guide plates.
在大中尺寸领域,虽然在专利数据库中有许多光效率较高的微结构导光板,但真正要实现批量生产时都遇到工艺技术无法解决,有的采用激光技术或电脑雕刻技术来制作,不仅很慢而且光效率和均匀性都不理想,无法满足现代液晶显示背部照明和平板照明的要求。因此,到目前为止仍然采用导光油墨在导光板底平面上进行丝网印刷散射图案的方法制得。在专利数据库中有申请号200710163134.5的公告文献,其公开的方案为,在导光油墨中添加径粒4um-6um的丙烯酸珠;也有专利号02149645.5、02151636.7、02250620.9的专利公告,都采用分别在导光油墨中添加SIO2、PMMA等散射粒子,由于添加这些颗粒都在导光油墨中,而丙烯酸珠、PMMA和油墨都是相似的丙烯酸树脂,所以会直接溶解了,象SIO2本身也是导光油墨中的一种原料,再添加进去没有必要,对光效率不会有什么提高。还有专利号02152108.5的专利公告,是将10um-50um有机填充球粒加入粘合剂中均匀涂布在导光板的出光平面上,这里用的一般是类似三氯甲烷这样的水剂性质的压克力粘合剂,而不是膏状粘合胶,又是整个表面涂布而不是制作成图案,这样破坏了导光板的全反射原理,使光线无法传递到中心区域,再则他们的发明目的是为了替代扩散膜的作用节省背光模组的成本而已。现有技术的丝网印刷导光板在光线传递和转换过程中不仅光能损耗较大,而且在生产过程中还释放有毒气体损害生产员工的身体健康,所以在小尺寸领域中早已淘汰,但生产小尺寸的注塑成型生产工艺又无法在大尺寸导光板上实现。随着液晶电视、液晶显示器和平面发光照明装置的尺寸越来越大,节能减排责任的越来越重,和面对全球各国颁布强制性能效等级的压力,对大尺寸高效节能导光板及其生产制造技术提出了更严峻的挑战。In the field of large and medium size, although there are many light-structured micro-structured light guide plates in the patent database, it is impossible to solve the problem when the mass production is realized, and some are made by laser technology or computer engraving technology. Not only is it slow, but the light efficiency and uniformity are not ideal, and it can't meet the requirements of modern LCD backlight and flat panel lighting. Therefore, a method of performing a screen printing scattering pattern on the bottom plane of the light guide plate by using a light guiding ink has been used so far. In the patent database, there is an announcement document of application No. 200710163134.5, which discloses a method of adding a diameter of 4um-6um of acrylic beads to a light guiding ink; and patent claims of patent numbers 02149645.5, 02151636.7, 02250620.9, respectively The light ink is added with scattering particles such as SIO2 and PMMA. Since these particles are added in the light guiding ink, and the acrylic beads, PMMA and ink are similar acrylic resins, they are directly dissolved, like SIO2 itself is also used in the light guiding ink. A raw material is not necessary to add it, and there is no improvement in light efficiency. There is also a patent publication No. 02152108.5, in which 10um-50um organic filler pellets are uniformly applied to the light-emitting plane of the light guide plate, and the water-like pressure like chloroform is generally used here. The gram adhesive, not the paste adhesive, is coated on the entire surface instead of being patterned, thus destroying the principle of total reflection of the light guide, so that light cannot be transmitted to the central area, and then their purpose of invention It is to replace the effect of the diffusion film to save the cost of the backlight module. The prior art screen printing light guide plate not only loses a large amount of light energy during the light transmission and conversion process, but also releases toxic gas during the production process to damage the health of the production staff, so it has been eliminated in the small size field, but the production Small-sized injection molding production processes cannot be realized on large-sized light guide plates. With the increasing size of LCD TVs, LCDs and flat-panel lighting devices, the responsibility for energy saving and emission reduction is becoming heavier, and the pressure on the large-scale high-efficiency energy-saving light guide plates Its manufacturing technology poses even more serious challenges.
有鉴于上述大中小尺寸导光板领域所面临的困境,正是目前全球液晶平板显示领域和照 明领域亟待需要解决的技术难题。In view of the above-mentioned difficulties in the field of large, medium and small size light guide plates, it is the current global LCD flat panel display field and photo The technical field in the field of ambiguity needs to be solved.
发明内容Summary of the invention
本发明的第一个目的就是提供一种更加高效节能、更加环保、更加超薄、无论尺寸大中小都能实现低成本快速批量生产的新型导光板。为此,本发明采用以下技术方案:The first object of the present invention is to provide a new type of light guide plate which is more energy efficient, more environmentally friendly, and more ultra-thin, and can realize low-cost and rapid mass production regardless of size, medium and small size. To this end, the present invention adopts the following technical solutions:
一种导光板,其包括无色透明基板,所述基板具有用于接收光线射入内部的入光侧端面、光线从内部射出的出光平面、与出光平面相对的具有散射图案的底平面,其特征在于:该无色透明基板的底平面上或/和出光平面上设置无色透明粘合胶图案层,且该粘合胶图案层上植粘着数个微型散射颗粒而得到微结构散射立体图案层,所植粘的微型散射颗粒全部或部分裸露凸出在粘合胶图案层表面上,裸露凸出在粘合胶图案层表面上的微型散射颗粒的一部分嵌入到无色透明粘合胶图案层内被粘合胶牢固地粘合,其余部分裸露凸出在无色透明粘合胶图案层外。A light guide plate comprising a colorless transparent substrate, the substrate having a light-incident end surface for receiving light into the interior, a light-emitting plane emitted by the light from the inside, and a bottom plane having a scattering pattern opposite to the light-emitting plane, The invention is characterized in that: a colorless transparent adhesive glue pattern layer is disposed on the bottom plane or/and the light exiting plane of the colorless transparent substrate, and a plurality of micro scattering particles are adhered on the adhesive glue pattern layer to obtain a microstructure scattering three-dimensional pattern. a layer, the implanted micro-scattering particles are all exposed or partially exposed on the surface of the adhesive pattern layer, and a part of the micro-scattering particles which are exposed on the surface of the adhesive-bonding pattern layer are embedded in the colorless transparent adhesive pattern. The layers are firmly bonded by the adhesive, and the remaining portions are exposed to the outside of the colorless transparent adhesive pattern layer.
所述植粘是指微型散射颗粒借助外力进入无色透明粘合胶图案层内使散射颗粒部分或全部嵌入到粘合胶图案层内。The grafting means that the micro-scattering particles enter the colorless transparent adhesive pattern layer by an external force to partially or completely embed the scattering particles into the adhesive pattern layer.
本发明的微型散射颗粒由无色透明粘合胶图案层和透明基板粘合在一起,微型散射颗粒和基板之间可以是接触的,也可以是非接触的。The micro-scattering particles of the present invention are bonded together by a colorless transparent adhesive pattern layer and a transparent substrate, and the micro-scattering particles and the substrate may be in contact with each other or may be non-contact.
无色透明基板可根据需要厚度从0.3毫米到10毫米之间;材料在聚甲基丙烯酸甲脂、聚碳酸脂、MS树脂、聚对苯二甲酸乙二醇酯、聚苯乙烯、聚氯乙烯、玻璃、超白玻璃、聚乙烯树脂、非晶聚烯烃、ABS、PVC、PET等其中一种的软或硬板材;结构是平板的也可楔形板;透明基板出光平面上是光滑平整的,也可以垂直于入光侧端面的微型条形状半圆柱的阵列或微型条形状三棱镜阵列微结构的无色透明的板材。The colorless transparent substrate can be from 0.3 mm to 10 mm thick as needed; the material is in polymethyl methacrylate, polycarbonate, MS resin, polyethylene terephthalate, polystyrene, polyvinyl chloride , glass, ultra-white glass, polyethylene resin, amorphous polyolefin, ABS, PVC, PET, etc., soft or hard sheet; the structure is flat or wedge-shaped; the transparent substrate is smooth and flat on the light-emitting plane. It is also possible to have a microstrip-shaped semi-cylindrical array or a micro-bar-shaped triangular prism array microstructure of a colorless and transparent plate perpendicular to the light-incident end face.
该微结构散射立体图案层可根据需要照明的产品需求来进行光学设计。The microstructured scattering three-dimensional pattern layer can be optically designed according to the needs of the product to be illuminated.
若应用于液晶显示背部照明、平板发光照明、薄型广告灯箱之类的产品,所述的微结构散射立体图案层可设计成由用于调节整体光线亮度和均匀度的具有一定间距的多个植粘有数个微型散射颗粒的微结构散射立体图案层单元阵列分布组成,在靠近入光侧端面处小而稀疏,在远离入光侧端面处大而密。且每个微结构散射立体图案层单元上都植粘有数个微结构散射颗粒。微结构散射立体图案层单元图形的轮廓可以是圆形、椭圆形等曲边形,也可以是矩形、正方形、六边形等多边形。If applied to liquid crystal display backlights, flat panel illuminations, thin advertising light boxes, etc., the microstructured scattering three-dimensional pattern layer can be designed to have a plurality of implants with a certain spacing for adjusting overall light brightness and uniformity. The micro-structured scattering three-dimensional pattern layer unit array with a plurality of micro-scattering particles is distributed, and is small and sparse at the end face close to the light-incident side, and large and dense at the end face far from the light-incident side. And each of the microstructure scattering three-dimensional pattern layer unit is implanted with a plurality of microstructure scattering particles. The outline of the microstructure scattering three-dimensional pattern layer unit pattern may be a curved shape such as a circle, an ellipse or the like, or may be a polygon such as a rectangle, a square, or a hexagon.
若应用于发光键盘、发光仪表盘、广告标志标识等区块性照明提供亮度,所述微结构散射立体图案层可设计成用于给区块或图文提供亮度,在其相对应的区块或图文位置植粘有数个微型散射颗粒的立体微结构散射区块图形或图文组成。 If the block illumination applied to the illuminated keyboard, the illuminated dashboard, the advertising logo, etc. provides brightness, the microstructured scattering three-dimensional pattern layer can be designed to provide brightness to the block or image in its corresponding block. Or a graphic composition of a three-dimensional microstructure scattering block pattern or graphic with a plurality of micro-scattering particles.
无色透明粘合胶可以是含有紫外线光吸收剂的无色透明树脂型粘合胶;也可以是热固化无色透明树脂型粘合胶;还可以是自然干燥固化无色透明树脂型粘合胶,目前广泛使用的主要成份为聚甲基丙烯酸甲酯材质(PMMA)、环烯烃高分子材质(COP)或聚碳酸酯材质(PC)等树脂材质。The colorless transparent adhesive may be a colorless transparent resin type adhesive containing ultraviolet light absorber; or may be a heat curing colorless transparent resin type adhesive; or may be a natural dry curing colorless transparent resin type adhesive Glue, the main components widely used at present are resin materials such as polymethyl methacrylate (PMMA), cyclic olefin polymer (COP) or polycarbonate (PC).
该微结构散射颗粒是无色透明的颗粒。The microstructured scattering particles are colorless, transparent particles.
当微型散射颗粒的粒径小于粘合胶厚度,植粘时散射颗粒自然会完全嵌入粘合胶层内,对于嵌入粘合胶层内散射颗粒不会起到效果,不过在其上继续重叠植粘有散射颗粒,直到处在透明粘合胶层表面上散射颗粒才起到同样的反射、全反射和折射的很好效果。微型散射颗粒的粒径是粘合胶厚度的2倍时,对于球状微型散射颗粒来说,其横截面最大位置正好处在透明粘合胶表面,从而使从导光板内传播到散射颗粒内的光线数量为较多,效果较好;微型散射颗粒粒径大于粘合胶厚度时,下半部分嵌入粘合胶层内,也都具有上述同样较好的效果。When the particle size of the micro-scattering particles is smaller than the thickness of the adhesive, the scattering particles are naturally completely embedded in the adhesive layer during the grafting, and the scattering particles in the adhesive layer are not effective, but the overlapping is continued on the substrate. The scattering particles are adhered until the scattering particles on the surface of the transparent adhesive layer have the same effect of the same reflection, total reflection and refraction. When the particle size of the micro-scattering particles is twice the thickness of the adhesive, for the spherical micro-scattering particles, the maximum position of the cross-section is positively on the surface of the transparent adhesive, thereby propagating from the inside of the light guide plate into the scattering particles. The amount of light is more, and the effect is better; when the particle size of the micro-scattering particles is larger than the thickness of the adhesive, the lower half is embedded in the adhesive layer, and both have the same good effects as described above.
因此,微型散射颗粒粒径一般在5微米到800微米之间,优选是粒径20微米至200微米。Thus, the micro-scattering particles typically have a particle size between 5 microns and 800 microns, preferably between 20 microns and 200 microns.
透明微型散射颗粒折射率在1.1到2.8之间。The transparent micro-scattering particles have a refractive index between 1.1 and 2.8.
透明微型散射颗粒材料为聚甲基丙烯酸甲脂、玻璃、聚碳酸酯、MS树脂、聚对苯二甲酸乙二醇酯、聚乙烯、聚氯乙烯、聚丙烯腈、聚苯乙烯、尼龙或三聚氰胺等其中的一种或一种以上的混合。The transparent micro scattering particle material is polymethyl methacrylate, glass, polycarbonate, MS resin, polyethylene terephthalate, polyethylene, polyvinyl chloride, polyacrylonitrile, polystyrene, nylon or melamine. Wait for one or more of these.
透明微型散射颗粒的形状可以是圆锥体、球体等曲面体或三棱锥、多棱锥体等多面体,也可以是不规则多面体,也可以是几种的混合。The shape of the transparent micro-scattering particles may be a curved body such as a cone or a sphere, a polyhedron such as a triangular pyramid or a polygonal pyramid, or an irregular polyhedron, or a mixture of several kinds.
微型散射颗粒优选方案是粒径20微米至200微米,折射率1.93的球状玻璃微珠;或者,是粒径20微米至200微米,折射率1.49的透明聚甲基丙烯酸甲脂微球。The preferred embodiment of the micro-scattering particles is spherical glass microspheres having a particle diameter of 20 μm to 200 μm and a refractive index of 1.93; or a transparent polymethyl methacrylate microsphere having a particle diameter of 20 μm to 200 μm and a refractive index of 1.49.
因涂覆的无色透明粘合胶图案层的厚度一般在10微米至80微米之间,优选方案中的微型散射颗粒粒径在20微米至200微米时,在散射颗粒植粘到透明粘合胶内的深度刚好在一半左右,这时散射颗粒跟透明粘合胶表面的横截面面积较大,从而使从导光板内传播到散射颗粒内的光线数量为较多,从而使光线在射到透明颗粒的外表面(和外界空气交界面)时所发生的反射光线、全反射光线和折射光线较多,就这样大大提高了出光平面的亮度。Since the thickness of the coated colorless transparent adhesive pattern layer is generally between 10 micrometers and 80 micrometers, and the micro-scattering particle diameter in the preferred embodiment is from 20 micrometers to 200 micrometers, the scattering particles are grafted to the transparent adhesive layer. The depth in the glue is just about half, when the cross-sectional area of the surface of the scattering particles and the transparent adhesive is large, so that the amount of light that propagates from the inside of the light guide to the scattering particles is large, so that the light is incident. When the outer surface of the transparent particles (interfacing with the outside air) has more reflected light, total reflected light, and refracted light, the brightness of the light exiting plane is greatly improved.
在微型散射颗粒材料上选择,透光性越好,光线传播时的损耗就越小,从而使出光平面的亮度提高,所以在众多材料中还是聚甲基丙烯酸甲脂、环烯烃高分子材质(COP)、聚碳酸酯材质(PC)和玻璃透光性相对较好。又在同一种材料中折射率越高透明度越好,同样能使出光平面的亮度再次提高,所以玻璃折射率1.93相对较高,而透明聚甲基丙烯酸甲脂折射率1.49,也同样相对较高。 On the micro-scattering particle material, the better the light transmittance, the smaller the loss of light propagation, and the higher the brightness of the light-emitting plane. Therefore, in many materials, it is also a polymethyl methacrylate or a cyclic olefin polymer material ( COP), polycarbonate (PC) and glass have relatively good light transmission. In the same material, the higher the refractive index, the better the transparency, and the brightness of the light-emitting plane is increased again. Therefore, the refractive index of the glass is relatively high at 1.93, and the refractive index of transparent polymethylmethacrylate is 1.49, which is also relatively high. .
该散射颗粒还可以是经过表面镀膜处理的颗粒,所述膜可以是真空镀铝膜等金属镀膜。这样的方案在光线通过导光板内传播时当射到散射颗粒的镀膜内表面(和粘合胶交界面)时发生象镜子一样的反射,不是象丝网印刷导光油墨的漫反射,这样的光线损耗较小,所以光效率也就较高,而且批量生产简单方便良品率高。The scattering particles may also be particles subjected to surface coating treatment, and the film may be a metal plating film such as a vacuum aluminized film. Such a scheme produces a mirror-like reflection when the light is transmitted through the light guide plate when it is incident on the inner surface of the coating film of the scattering particles (and the interface of the adhesive glue), not like the diffuse reflection of the screen printing light guiding ink. The light loss is small, so the light efficiency is high, and the mass production is simple and convenient, and the yield is high.
此外,无论在透明基板的底平面上或/和出光平面上设置相同结构的微结构散射立体图案层,都有较好的光效率效果。In addition, whether the microstructure-scattering three-dimensional pattern layer of the same structure is disposed on the bottom plane of the transparent substrate or/and the light-emitting plane has a better light efficiency effect.
本发明第二个目的是提供一种利用上述导光板的新型组合导光板,其不仅具有上述导光板的优点,而且还能进一步提高对光的利用率和亮度。为此,本发明采用以下技术方案:A second object of the present invention is to provide a novel combined light guide plate using the above-described light guide plate, which not only has the advantages of the above light guide plate, but also further improves the utilization and brightness of light. To this end, the present invention adopts the following technical solutions:
一种组合导光板,它有二块或二块以上上述任意一种的导光板在空间上叠加而成。A combined light guide plate having two or more light guide plates of any one of the above is spatially superposed.
本发明第三个目的是提供一种利用上述导光板的平面发光装置,这种平面发光装置除了可以是液晶背光模组、平板照明灯具外,还可以是任何含有上述导光板的平面发光装置,比如平板筒灯、薄型广告灯箱、发光键盘、发光仪器仪表和发光指示标牌标识等高效节能产品。为此,本发明采用以下技术方案:A third object of the present invention is to provide a planar light-emitting device using the above-mentioned light guide plate. The planar light-emitting device can be any planar light-emitting device including the above-mentioned light guide plate, in addition to the liquid crystal backlight module and the flat panel illumination device. Such as flat-panel downlights, thin advertising light boxes, illuminated keyboards, illuminating instrumentation and illuminating signs and other high-efficiency products. To this end, the present invention adopts the following technical solutions:
一种平面发光装置,包括设置在所述导光板的入光侧端面前的光源,所述平面发光装置包含有上述任一种导光板或任一种组合导光板。A planar light-emitting device comprising a light source disposed in front of a light-incident end of the light guide plate, the planar light-emitting device comprising any one of the above-mentioned light guide plates or any combination light guide plate.
本发明第四个目的是提供一种利用上述导光板的液晶显示装置,这种晶显示装置可以是液晶模组、液晶显示器。为此,本发明采用以下技术方案:A fourth object of the present invention is to provide a liquid crystal display device using the above-described light guide plate, which can be a liquid crystal module or a liquid crystal display. To this end, the present invention adopts the following technical solutions:
一种液晶显示装置,包括设置在导光板的出光平面或平面发光装置前的液晶显示面板,所述液晶显示装置包含有上述任一种的导光板或任一种组合导光板或任一种平面发光装置。A liquid crystal display device comprising a liquid crystal display panel disposed in front of a light-emitting plane of a light guide plate or a planar light-emitting device, the liquid crystal display device comprising any one of the above-mentioned light guide plates or any combination light guide plate or any plane Light emitting device.
本发明第五个目的是提供一种利用上述导光板的液晶显示终端设备,这种终端设备除了可以是电脑、手机、电视机外,还可以是任何含有液晶显示装置的设备,比如、液晶显示广告机、显示屏、电子白板、电子书、液晶仪器仪表机械设备等高效节能产品。为此,本发明采用以下技术方案:A fifth object of the present invention is to provide a liquid crystal display terminal device using the above-mentioned light guide plate. The terminal device can be any device including a liquid crystal display device, such as a liquid crystal display, in addition to a computer, a mobile phone, or a television. High-efficiency energy-saving products such as advertising machines, display screens, electronic whiteboards, e-books, and liquid crystal instrumentation machinery and equipment. To this end, the present invention adopts the following technical solutions:
一种液晶显示终端设备,包括设置在导光板、平面发光装置或液晶显示装置外的器件设备和控制系统,所述液晶显示终端设备包含有上述任一种的导光板或任一种组合导光板或任一种平面发光装置或任一种液晶显示装置。A liquid crystal display terminal device comprising a device device and a control system disposed outside a light guide plate, a planar light-emitting device or a liquid crystal display device, wherein the liquid crystal display terminal device comprises any one of the above-mentioned light guide plates or any combination light guide plate Or any planar light emitting device or any liquid crystal display device.
本发明的第六个目的是提供上述导光板的制造方法,其特征在于它包括以下步骤:A sixth object of the present invention is to provide a method of manufacturing the above light guide plate, characterized in that it comprises the following steps:
(1)、提供无色透明基板。(1) Providing a colorless transparent substrate.
(2)、提供无色透明粘合胶,该无色透明粘合胶是紫外线光固化无色透明树脂型粘合胶;或者是红外线热固化无色透明树脂型粘合胶;或者是自然干燥固化无色透明树脂型粘合胶其 中的一种。(2) providing a colorless transparent adhesive, which is an ultraviolet light-curable colorless transparent resin type adhesive; or an infrared heat-curable colorless transparent resin type adhesive; or is naturally dried Curing colorless transparent resin type adhesive One of them.
(3)、采用涂覆的方法将上述无色透明粘合胶按预先光学设计好的图案涂覆到无色透明基材的底平面上或/和出光平面上,形成一层无色透明粘合胶图案层。其中所采用的涂覆方法是利用设计好的图案制作的丝网印刷版、激光雕刻或化学蚀刻的镂空钢版,利用丝网印刷机采用刮印技术将透明粘合胶涂覆到无色透明的基板底平面上或/和出光平面上;或者,其中步骤(3)采用的涂覆方法是利用设计好的图案电脑输出采用数码喷墨打印机的单喷头或多喷头将透明粘合胶涂覆到无色透明的基板底平面上或/和出光平面上;或者,步骤(3)采用的涂覆方法是利用设计好的图案制作的移印钢版采用移印技术将透明粘合胶涂覆到无色透明的基板底平面上或/和出光平面上:或者,步骤(3)采用的涂覆方法是利用设计好的图案制作印刷凹版采用凹版印刷机或凹版反转印刷机将透明粘合胶涂覆到无色透明的基板底平面上或/和出光平面上;或者,步骤(3)采用的涂覆方法是利用设计好的图案制作的镂空图案模片采用压缩空气类似喷漆技术将透明粘合胶涂覆到无色透明的基板底平面上或/和出光平面上。(3) applying the above-mentioned colorless transparent adhesive glue to the bottom plane of the colorless transparent substrate or/and the light exiting surface in a pre-optically designed pattern by a coating method to form a colorless transparent adhesive. A layer of glued pattern. The coating method used is a screen printing plate, a laser engraving or a chemically etched hollow steel plate made by using a designed pattern, and the transparent adhesive is applied to the colorless and transparent plate by a screen printing machine. The bottom surface of the substrate or/and the light exiting plane; or, wherein the coating method employed in the step (3) is to use a designed pattern computer output to coat the transparent adhesive with a single nozzle or multiple nozzles of a digital inkjet printer. On the bottom surface of the colorless and transparent substrate or/and the light exiting plane; or, the coating method adopted in the step (3) is to apply the transparent adhesive to the pad printing plate prepared by using the designed pattern by using a pad printing technique. To the colorless transparent substrate bottom plane or/and the light exiting plane: or, the coating method adopted in the step (3) is to use the designed pattern to make the printing intaglio plate to be transparently bonded by a gravure printing machine or a gravure reverse printing machine. The glue is applied to the bottom surface of the colorless and transparent substrate or/and the light exiting plane; or, the coating method adopted in the step (3) is that the hollowed-out pattern die made by using the designed pattern is similar to the spray paint using compressed air. The technique applies a clear adhesive to the bottom surface of the colorless and transparent substrate or/and the light exiting plane.
(4)、提供所述的微型散射颗粒,采用植粘的方法,将上述提供的微型散射颗粒植粘到透明基板的无色透明粘合胶图案上,该采用植粘的方法,是采用高压静电发生器产生的高压静电作用下的间断性吸力和斥力将微型散射颗粒均匀地植粘到无色透明粘合胶图案层上;或者,利用自由落体的冲力和重力将微型散射颗粒均匀地植粘到无色透明粘合胶图案层上;或者,采用空气压缩机利用压缩空气的喷力将微型散射颗粒均匀地植粘到无色透明粘合胶图案层上。(4) providing the micro-scattering particles, and implanting the micro-scattering particles provided above onto the colorless transparent adhesive glue pattern of the transparent substrate by means of a grafting method, wherein the method of implanting is high pressure The intermittent suction and repulsive force generated by the high-voltage static electricity generated by the electrostatic generator uniformly implants the micro-scattering particles onto the colorless transparent adhesive pattern layer; or, the fine scattering particles are evenly implanted by the free-falling force and gravity Adhesive to the colorless transparent adhesive pattern layer; or, using an air compressor, the micro-scattering particles are uniformly implanted onto the colorless transparent adhesive pattern layer by the spray force of the compressed air.
(5)、对植粘有上述微型散射颗粒的无色透明基板进行固化处理,使无色透明粘合胶固化,从而制得所述的高效节能微结构导光板,该固化处理的方法是对使用紫外线光固化无色透明粘合胶的采用紫外线光固化机进行固化;对使用红外线热固化无色透明粘合胶的采用红外线热固化烘道或烘箱进行固化;对使用自然干燥固化无色透明粘合胶的采用豉风干燥或自然干燥方法进行固化。(5) curing a colorless transparent substrate to which the above-mentioned micro scattering particles are adhered, and curing the colorless transparent adhesive to obtain the high-efficiency and energy-saving microstructure light guide plate, and the curing treatment method is UV-curable colorless transparent adhesive is cured by UV curing machine; it is cured by infrared heat curing drying oven or oven using infrared heat curing colorless transparent adhesive; The adhesive is cured by a hurricane drying or natural drying method.
对于小规格的导光板,可在拼版成大规格的情况下进行加工生产,然后再采用激光或机械切割成小规格,以提高生产效率。For small-sized light guide plates, they can be processed in a large size, and then laser or mechanically cut into small sizes to improve production efficiency.
对于类似锥体等不规则形状的散射颗粒可采用高压静电植粘技术进行植粘,这样会使散射颗粒体积大的一头得到的引力或斥力大,从而使其加速度快,实现其最先植入粘合胶层内,才能使这样的导光板体现出更好的光效率效果。对于类似球体规则形状的散射颗粒可采用依靠重力植粘的方法,这样的设备投资更少更简单,但在植粘时由于受外力的影响导致散射颗粒有可能向粘合胶单元图形外滚动从而影响到光效率效果和牢度,相对来说还是采用高压静 电植粘技术制作的方法光效率效果和牢度会更好。For irregularly shaped scattering particles such as cones, high-pressure electrostatic viscosing techniques can be used for phyto-adhesive bonding, which results in a large gravitational or repulsive force at the end of the large volume of the scattering particles, so that the acceleration is fast and the first implantation is achieved. Such a light guide plate can exhibit a better light efficiency effect in the adhesive layer. For scattering particles with a regular shape like a sphere, a method of relying on gravity grafting can be used. Such equipment investment is less simple and simple, but when it is implanted, the scattering particles may roll out of the adhesive rubber unit due to the influence of external force. Affecting light efficiency effects and fastness, relatively high pressure static The method of electro-implantation technology produces light efficiency effects and fastness.
在无色透明粘合胶的选择上优先选择含有紫外线光吸收剂的无色透明树脂型粘合胶,因这样的粘合胶在光固化时比较环保没有有害气体释放损害生产员工,并且固化速度快能耗少,生产出来的导光板光效率效果又相同。In the choice of colorless transparent adhesive, the colorless transparent resin type adhesive containing ultraviolet light absorber is preferred, because such adhesive is more environmentally friendly when light curing, no harmful gas release damages the production staff, and the curing speed The fast energy consumption is small, and the light efficiency effect of the produced light guide plate is the same.
在无色透明粘合胶的主要材质和散射颗粒材质的选择上,优先选择跟透明基材材质相同的,因相同材质之间的粘合牢度最好。In the selection of the main material and scattering particle material of the colorless transparent adhesive, the material of the transparent substrate is preferably the same, because the bonding strength between the same materials is the best.
由于采用本发明的技术效果,本发明具有以下有益效果:Due to the technical effects of the present invention, the present invention has the following beneficial effects:
根据光学原理和光线传播路线分析,目前现有技术的导光板当导光板内传播的光线碰到丝印导光油墨时发生的是漫反射,而本发明采用的技术方案是当导光板内传播的光线,碰到真空镀膜颗粒时像镜子一样进行反射;或者碰到类似于微型小透镜的高透明高折射率的微型散射颗粒与外界空气交界面上发生反射、全反射和折射,因此光能损耗小,从而大大提高了对边光源的利用率,以致实现高效节能的目的。According to the optical principle and the light propagation route analysis, the prior art light guide plate diffuses reflection when the light propagating in the light guide plate hits the silk screen light guiding ink, and the technical solution adopted by the present invention is when the light guide plate propagates. Light, reflecting like a mirror when it touches a vacuum coated particle; or reflecting, totally reflecting, and refracting at the interface of a high transparent high refractive index micro-scattering particle similar to a micro lenslet to the outside air, thus light energy loss Small, thus greatly improving the utilization of the side light source, so as to achieve the purpose of high efficiency and energy saving.
举例对比,采用该技术制作的32吋液晶电视导光板样品和现有技术液晶电视导光板样品在相同背光模组中电压电流不变情况下经国家电子计算机外部设备质量监督检验中心的NO:2012-3055《检验报告》亮度提升率达到28.8%,这在本领域内是难以预料的,一般情况下想要提高5%都很难。For example, the 32-inch LCD TV light guide plate sample produced by this technology and the prior art LCD TV light guide plate sample are in the same backlight module with the same voltage and current, and the NO:2012 by the National Electronic Computer External Equipment Quality Supervision and Inspection Center. -3055 "Inspection Report" brightness increase rate reached 28.8%, which is unpredictable in the field, in general, it is difficult to increase 5%.
使用这样的高效节能导光板所制作的背光模组、液晶显示装置、液晶电视、电脑、平板电脑、手机、平板照明灯具、发光键盘、发光仪表盘、薄型广告灯箱、发光标牌标识都能实现高效节能的目的。Backlight modules, liquid crystal display devices, liquid crystal televisions, computers, tablet computers, mobile phones, flat panel lighting fixtures, illuminated keyboards, illuminated instrument panels, thin advertising light boxes, and illuminated signages made using such high-efficiency energy-saving light guide plates can be efficiently realized. The purpose of energy saving.
由于采用本发明的导光板制造方法,具有以下有益技术效果:Due to the use of the light guide plate manufacturing method of the present invention, the following beneficial technical effects are obtained:
就微结构导光板来说,最常见的是采用开制精密模具利用全电动注塑机进行注塑成型制得,但注塑成型工艺技术根本无法制造大尺寸导光板,所以高效率的微结构导光板在大尺寸领域一直难以实现。采用本发明的导光板制造方法,不仅能制得高效节能的大尺寸微结构导光板,使采用这样的导光板的平面发光装置的亮度得到显著提高,而且投资少生产速度快。而且还能生产小规格导光板,且不会有注塑成型工艺技术所产生的导光板内应力问题所导致超薄导光板翘曲变形,从而大大提高了良品率。In the case of microstructured light guide plates, the most common ones are injection molding using an all-electric injection molding machine, but the injection molding process technology cannot manufacture large-sized light guide plates at all, so high-efficiency microstructured light guide plates are Large size areas have been difficult to achieve. According to the light guide plate manufacturing method of the present invention, not only a high-efficiency and energy-saving large-sized microstructure light guide plate can be obtained, but also the brightness of the planar light-emitting device using such a light guide plate is remarkably improved, and the investment is low and the production speed is fast. Moreover, it can also produce a small-sized light guide plate, and there is no warpage deformation of the ultra-thin light guide plate caused by the stress problem in the light guide plate generated by the injection molding process technology, thereby greatly improving the yield rate.
因此该高效节能导光板及其生产方法的发明,由于它具有立体微型结构、光效率高、投资少、成本低、生产速度快、良品率高、生产环保、无论大中小不受尺寸限制的优点,将会全面替代现有的15吋以上如液晶电视、电脑、显示屏、平板灯具等配套的采用丝网印刷导光油墨制作的光效率较低的中大尺寸导光板。在手机、平板电脑、笔记本小尺寸领域,由于跟 目前注塑成型微结构导光板的动辄至少投资几千万的全电动注塑设备和模具相比本发明的投资可以说少到微乎其微,尤其对超薄型趋势的导光板还不会发生翘曲变形现象良品率高,且光效率相当,所以在小尺寸领域它将会和注塑成型微结构导光板共分半边天,并会不断蚕食这个领域。Therefore, the invention of the high-efficiency energy-saving light guide plate and the production method thereof has the advantages of three-dimensional micro structure, high light efficiency, low investment, low cost, high production speed, high yield rate, environmentally friendly production, no large or small size and no size limitation. It will completely replace the existing light-efficiency medium and large-sized light guide plates made of screen printing light guide inks such as LCD TVs, computers, displays, and flat lamps. In the small size field of mobile phones, tablets, and notebooks, At present, the injection of micro-structured light guide plates at least tens of millions of all-electric injection molding equipment and molds compared to the investment of the invention can be said to be minimal, especially for the ultra-thin trend of the light guide plate does not warp deformation phenomenon The yield is high and the light efficiency is equivalent, so in the small size field it will be divided into half-day with the injection molding microstructured light guide plate, and will continue to eat into this field.
附图说明DRAWINGS
图1是平板型透明基板的示意图。1 is a schematic view of a flat type transparent substrate.
图2是楔形透明基板的示意图。2 is a schematic view of a wedge-shaped transparent substrate.
图3是上表面是微半圆柱状棱镜型透明基板的结构示意图。Fig. 3 is a schematic view showing the structure of a micro-cylindrical prism-shaped transparent substrate whose upper surface is a micro-cylindrical prism.
图4是上表面是微三棱镜透明基板的结构示意图。4 is a schematic view showing the structure of the upper surface of the microtriangular transparent substrate.
图5是光源设置在短边作为入光侧端面的粘合剂图案层的平面图。Fig. 5 is a plan view showing an adhesive pattern layer in which a light source is provided on a short side as an entrance end side of the light incident side.
图6是光源设置在二长边作为入光侧端面的粘合剂图案层的平面图。Fig. 6 is a plan view showing an adhesive pattern layer in which light sources are disposed on the long side as the light incident side end faces.
图7是电脑发光键盘导光板粘合胶图案层平面图。Figure 7 is a plan view of the adhesive layer pattern of the light-emitting board of the computer illuminated keyboard.
图8是广告图文标识导光板粘合胶图案层平面图。Figure 8 is a plan view of an adhesive graphic designing a light guide plate adhesive glue pattern layer.
图9是涂覆了粘合胶图案层导光板的侧面图。Figure 9 is a side view of a light guide plate coated with an adhesive pattern layer.
图10是粘合胶图案层上植粘微球状散射颗粒导光板的侧面图。Figure 10 is a side elevational view of a viscous microsphere-like scattering particle light guide plate on a layer of adhesive glue.
图11是粘合胶图案层上植粘有圆锥状散射颗粒导光板侧面图。Figure 11 is a side view of a light guide plate with a conical scattering particle implanted on the adhesive pattern layer.
图12是含有散射颗粒的圆形微结构散射立体图案层单元的平面图。Figure 12 is a plan view of a circular microstructure scattering three-dimensional pattern layer unit containing scattering particles.
图13是含有散射颗粒的方形微结构散射立体图案层单元的平面图。Figure 13 is a plan view of a square microstructured scattering three-dimensional pattern layer unit containing scattering particles.
图14是微型球状散射颗粒微结构散射立体图案层单元的侧面结构图。Figure 14 is a side view showing the structure of a micro-spherical scattering particle microstructure scattering three-dimensional pattern layer unit.
图15是微型球状重叠散射颗粒微结构散射立体图案层单元的侧面结构图。Figure 15 is a side view showing the structure of a microspherical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit.
图16是球状重叠散射颗粒微结构散射立体图案层单元的侧面结构图。Figure 16 is a side view showing the structure of a spherical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit.
图17是圆锥状散射颗粒微结构散射立体图案层单元的侧面结构图。Figure 17 is a side view showing the structure of a conical scattering particle microstructure scattering three-dimensional pattern layer unit.
图18是圆锥状重叠散射颗粒微结构散射立体图案层单元的侧面结构图。Figure 18 is a side view showing the structure of a conical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit.
图19是圆锥状重叠散射颗粒微结构散射立体图案层单元的侧面结构图。Figure 19 is a side view showing the structure of a conical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit.
图20是现有丝网印刷技术的导光油墨网点侧面图。Figure 20 is a side elevational view of a light guiding ink dot of the prior art screen printing technique.
图21是微结构导光板制作工艺路径图。21 is a process flow diagram of a microstructured light guide plate.
图22是实施例1单面微结构平板导光板的结构示意图。Figure 22 is a schematic view showing the structure of a single-sided microstructured light guide plate of Embodiment 1.
图23是实施例2单面微结构平板导光板的结构示意图。23 is a schematic structural view of a single-sided microstructured light guide plate of Embodiment 2.
图24是实施例3单面微结构楔形导光板的结构示意图。Figure 24 is a schematic view showing the structure of a single-sided microstructured wedge-shaped light guide plate of Embodiment 3.
图25是实施例4双面微结构平板导光板的结构示意图。 Figure 25 is a schematic view showing the structure of a double-sided microstructured light guide plate of Embodiment 4.
图26是实施例5单双面微结构重叠形成平板导光板的结构示意图。Fig. 26 is a structural schematic view showing the formation of a flat light guide plate by overlapping the single-sided and micro-structures of the embodiment 5.
在以上图示中,其中1是透明基板,2是入光侧端面,3是底平面,4是出光上表面,5是反射侧端面,6是微结构散射立体图案层单元,7是粘合胶层,8是散射颗粒,9是光源,10是微结构散射立体图案层单元放大结构,11是反射膜,12是增亮膜,13是扩散膜,14是液晶面板,15是背光模组,16是液晶模组。In the above illustration, 1 is a transparent substrate, 2 is a light-incident end surface, 3 is a bottom plane, 4 is a light-emitting upper surface, 5 is a reflective-side end surface, 6 is a microstructure-scattering three-dimensional pattern layer unit, and 7 is a bonding. Adhesive layer, 8 is scattering particles, 9 is light source, 10 is micro-structure scattering three-dimensional pattern layer unit amplification structure, 11 is reflective film, 12 is brightness enhancement film, 13 is diffusion film, 14 is liquid crystal panel, 15 is backlight module , 16 is a liquid crystal module.
图27是采用该技术制作的背景蓝色的微结构散射立体图案层单元实物照片。Figure 27 is a photograph of a background blue microstructured scattering three-dimensional pattern layer unit made by this technique.
图28是实施例13单面微结构平板导光板的结构示意图。28 is a schematic structural view of a single-sided microstructured light guide plate of Embodiment 13.
具体实施方式detailed description
实施例1:参照图22、5、12、14、15、16、20、1、9、10、21、27,32吋液晶电视导光板及其液晶电视Embodiment 1: Referring to Figures 22, 5, 12, 14, 15, 16, 20, 1, 9, 10, 21, 27, 32 吋 LCD TV light guide and its LCD TV
图10是32吋液晶电视蜂窝状高效节能微结构导光板的侧面结构示意图,导光板包括无色透明甲基丙稀酸甲脂平板型基板1、一个用于接收光线射入内部的入光侧端面2、与入光侧端面相对、相交的其余贴涂有反射膜的反射侧端面5,并与其相交的光线从内部射出的出光平面4和与出光平面4相对的具有散射微结构图案的底平面3构成,其中底平面3上的微结构散射立体图案层是由在基板底平面上涂覆有一层如图5所示分布图案的用于调节整体光线亮度和均匀度的具有一定间距的多个圆形紫外线固化的无色透明树脂型粘合胶单元(如图12),并沿远离入光侧端面2的方向,该粘合胶单元图形(如图12)由小到大、由疏到密的顺序阵列分布组成的紫外线固化的无色透明树脂型粘合胶图案层7,并在该粘合胶图案层7上植粘有60微米折射率1.49的透明聚甲基丙烯酸甲脂微球8而得到的微结构散射立体图案层,使粘合胶图案层表面上的透明甲基丙稀酸甲脂微球8都只有部分嵌入到无色透明粘合胶图案层7内牢固地和透明基板1粘合在一起,其余部分裸露在无色透明粘合胶图案层7外。10 is a side view of a 32-inch liquid crystal television honeycomb high-efficiency energy-saving microstructure light guide plate, the light guide plate includes a colorless transparent methyl methacrylate flat-plate type substrate 1, and a light-incident side for receiving light into the interior. The end surface 2, the opposite side of the light-incident end surface, and the remaining side of the reflective-side end surface 5 to which the reflective film is applied, and the light-emitting plane 4 from which the light intersecting the light is emitted from the inside and the bottom having the scattering microstructure pattern opposite to the light-emitting plane 4 The plane 3 is constituted, wherein the microstructure scattering three-dimensional pattern layer on the bottom plane 3 is formed by coating a bottom layer of the substrate with a layer having a distribution pattern as shown in FIG. 5 for adjusting the brightness and uniformity of the overall light. a circular ultraviolet curing colorless transparent resin type adhesive unit (as shown in Fig. 12), and in the direction away from the light-incident end surface 2, the adhesive unit pattern (as shown in Fig. 12) is small to large, The ultraviolet-curable colorless transparent resin type adhesive glue pattern layer 7 composed of a densely-ordered array is distributed, and a transparent polymethyl methacrylate microparticle having a refractive index of 1.49 micrometers is implanted on the adhesive rubber pattern layer 7 Get the ball 8 The microstructure scatters the three-dimensional pattern layer such that the transparent methyl methacrylate microspheres 8 on the surface of the adhesive pattern layer are only partially embedded in the colorless transparent adhesive pattern layer 7 and firmly adhered to the transparent substrate 1. Together, the remainder is exposed outside of the colorless transparent adhesive pattern layer 7.
图12是含有聚甲基丙烯酸甲脂微球散射颗粒的圆形微结构散射立体图案层单元的结构平面图。对于微型球状散射颗粒微结构散射立体图案层单元的侧面结构图,当散射颗粒粒径大于粘合胶厚度时,呈现如图14是微型球状散射颗粒微结构散射立体图案层单元的侧面结构图;当散射颗粒粒径小于粘合胶厚度时,呈现如图15是微型球状重叠散射颗粒微结构散射立体图案层单元的侧面结构图;当散射颗粒粒径小于粘合胶厚度时,粘合胶厚度边缘薄中间厚时,呈现如图16是球状重叠散射颗粒微结构散射立体图案层单元的侧面结构图。图20是目前采用导光油墨经丝网印刷技术获得的油墨网点的侧面结构图用于跟本发明的结构进行对比。图27是采用本发明技术方法制作的类似图16侧面结构图的微结构散射立体图案层单元实物照片。 Figure 12 is a plan view showing the structure of a circular microstructure-scattering three-dimensional pattern layer unit containing polymethyl methacrylate microsphere scattering particles. For the side structure diagram of the micro-spherical scattering particle microstructure scattering three-dimensional pattern layer unit, when the scattering particle diameter is larger than the adhesive glue thickness, a side structure diagram of the micro-spherical scattering particle microstructure scattering three-dimensional pattern layer unit is shown in FIG. 14; When the particle size of the scattering particles is smaller than the thickness of the adhesive, FIG. 15 is a side structural view of the micro-spherical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit; when the scattering particle size is smaller than the thickness of the adhesive, the thickness of the adhesive When the edge is thin and thick in the middle, a side structure diagram in which the spherical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit is shown in Fig. 16 is presented. Figure 20 is a side elevational view of an ink dot obtained by screen printing using a light directing ink for comparison with the structure of the present invention. Figure 27 is a photograph of a physical structure of a microscopic scattering three-dimensional pattern layer unit similar to the side structure of Figure 16 fabricated by the method of the present invention.
图22的附图标记15所指的部分是32吋蜂窝状高效节能液晶电视背光模组的侧面结构部分,在该导光板入光侧端面前设置LED光源9,在导光板底平面3下面设置反射膜11,在导光板上表面4上面设置增亮膜12和扩散膜13。The portion indicated by reference numeral 15 in FIG. 22 is a side structure portion of a 32-inch honeycomb high-efficiency energy-saving liquid crystal television backlight module. An LED light source 9 is disposed in front of the light-incident side end of the light guide plate, and is disposed under the light-guide plate bottom plane 3. The reflective film 11 is provided with a brightness enhancement film 12 and a diffusion film 13 on the surface 4 of the light guide plate.
图22的附图标记16所指的部分是32吋蜂窝状高效节能液晶模组的侧面结构示意图,是在背光模组15前面配上液晶面板。在该液晶模组16外配制电视框架和控制系统和程序,从而制得32吋蜂窝节能液晶电视。The portion indicated by reference numeral 16 in FIG. 22 is a side view of a 32-inch honeycomb energy-efficient liquid crystal module, and a liquid crystal panel is disposed in front of the backlight module 15. A television frame and a control system and a program are prepared outside the liquid crystal module 16, thereby producing a 32-inch cellular energy-saving liquid crystal television.
参照图21,以上导光板的制造方法如下:Referring to FIG. 21, the manufacturing method of the above light guide plate is as follows:
1、提供按32吋要求裁切抛光好的无色透明基板,其除一侧短边入光侧端面2外的其余3个侧端面5贴有反射膜的3mm厚32吋大小透明甲基丙稀酸甲脂平板型基板1(如图1)。1. Providing a polished colorless transparent substrate according to the requirements of 32 ,, the other three side end faces 5 except one side of the short side light entrance side end face 5 are attached with a reflective film of 3 mm thick 32 吋 transparent methacrylate Dilute acid grease flat-plate type substrate 1 (Fig. 1).
2、预先将按光线均匀度设计好的如图5随远离入光侧端面2圆形散射单元图形渐渐增大的粘合剂图案,经感光制作丝网印刷网版。2. The adhesive pattern which is gradually increased according to the pattern of the light scattering uniformity as shown in Fig. 5 with the circular scattering unit pattern away from the light-incident end surface 2, is screen-printed by photosensitive.
3、采用丝网印刷机,将紫外线固化的透明树脂型粘合胶刮印到透明基板的底平面3上获得如图9含有粘合胶层的透明基板。3. Using a screen printing machine, the ultraviolet-curable transparent resin-type adhesive is smeared onto the bottom plane 3 of the transparent substrate to obtain a transparent substrate containing an adhesive layer as shown in FIG.
4、利用重力植珠技术设备,将60微米折射率1.49的透明聚甲基丙烯酸甲脂微球8植粘到无色透明粘合胶图案层7上,经紫外线固化机固化,制得如图10的32吋蜂窝状微结构高效节能液晶电视导光板。4. Using the gravity planting technology equipment, the transparent polymethyl methacrylate microsphere 8 with a refractive index of 1.49 of 60 micrometers is implanted on the colorless transparent adhesive rubber pattern layer 7 and cured by the ultraviolet curing machine to obtain the figure. 10 32-inch honeycomb microstructured high-efficiency energy-saving LCD TV light guide.
实施例2,参照图23、11、12、17、18、19、20、3、21、27,42吋导光板及其液晶电视 Embodiment 2, referring to FIG. 23, 11, 12, 17, 18, 19, 20, 3, 21, 27, 42 吋 light guide plate and its LCD TV
图11是42吋液晶电视蜂窝状高效节能微结构导光板的侧面结构示意图,包括无色透明甲基丙稀酸甲脂平板型基板1、至少一个用于接收光线射入内部的入光侧端面2、与入光侧端面相对、相交的其余贴涂有反射膜的反射侧端面5,并与其相交的光线从内部射出的出光平面4和与出光平面4相对的具有散射微结构图案的底平面3构成,其中底平面3上的微结构散射图案是由在基板底平面涂覆有一层如图5所示分布图案的用于调节整体光线亮度和均匀度的具有一定间距的多个圆形红外线热固化的无色透明树脂型粘合胶单元(如图12),并沿远离入光侧端面2的方向,该粘合胶单元图形(如图12)由小到大、由疏到密的顺序阵列分布组成的红外线热固化的无色透明树脂型粘合胶图案层7,并在该粘合胶图案层7上植粘有热80微米折射率是1.49的透明聚甲基丙稀酸甲脂微圆锥体颗粒8而得到的微结构散射立体图案层,使该粘合胶立体图案层表面上的每颗透明聚甲基丙稀酸甲脂圆锥体8都只有圆锥体下底部分嵌入到无色透明粘合胶图案层7内牢固地和透明基板1粘合在一起,其余尖头大部分裸露在无色透明粘合胶图案层7外。图12是含有聚甲基丙稀酸甲脂微圆锥体散射颗粒的圆 形微结构散射立体图案层单元的结构平面图。对于微型圆锥散射颗粒微结构散射立体图案层单元的侧面结构图,当散射颗粒粒径大于粘合胶厚度时,呈现图17是圆锥状散射颗粒微结构散射立体图案层单元的侧面结构图;当散射颗粒粒径小于粘合胶厚度时,呈现图19是圆锥状重叠散射颗粒微结构散射立体图案层单元的侧面结构图。图20是目前采用导光油墨经丝网印刷技术获得的油墨网点的侧面结构图用于跟本发明的结构进行对比。11 is a side view showing the structure of a 42-inch liquid crystal television honeycomb high-efficiency energy-saving microstructure light guide plate, comprising a colorless transparent methyl methacrylate flat-plate type substrate 1, at least one light-incident end surface for receiving light into the interior. 2. The remaining side of the opposite side of the light-incident end face, which is coated with the reflective-side end face 5 of the reflective film, and the light-emitting plane 4 from which the light intersecting is emitted from the inside and the bottom plane having the scattering microstructure pattern opposite to the light-emitting plane 4 3, wherein the microstructure scattering pattern on the bottom plane 3 is a plurality of circular infrared rays having a certain pitch for adjusting the brightness and uniformity of the overall light by coating a plane pattern as shown in FIG. 5 on the bottom plane of the substrate. The heat-curable colorless transparent resin type adhesive unit (as shown in FIG. 12), and in the direction away from the light-incident end surface 2, the adhesive unit pattern (as shown in FIG. 12) is small to large, and is dense to dense. The infrared heat-curable colorless transparent resin-type adhesive rubber pattern layer 7 composed of a sequential array is distributed, and a transparent polymethyl methacrylate having a heat of 80 μm and having a refractive index of 1.49 is implanted on the adhesive pattern layer 7. Lipid micro-cone particles 8 The obtained microstructure scatters the three-dimensional pattern layer, so that each transparent polymethyl methacrylate cone 8 on the surface of the adhesive three-dimensional pattern layer has only the lower portion of the cone embedded in the colorless transparent adhesive pattern. The layer 7 is firmly bonded to the transparent substrate 1 and the remaining tips are mostly exposed outside the colorless transparent adhesive pattern layer 7. Figure 12 is a circle containing polymethyl methacrylate methyl conical scattering particles A structural plan view of a micro-structure scattering three-dimensional pattern layer unit. For the side structure diagram of the micro-conical scattering particle microstructure scattering three-dimensional pattern layer unit, when the scattering particle diameter is larger than the adhesive glue thickness, FIG. 17 is a side structure diagram of the conical scattering particle microstructure scattering three-dimensional pattern layer unit; When the scattering particle diameter is smaller than the thickness of the adhesive, FIG. 19 is a side structural view of the conical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit. Figure 20 is a side elevational view of an ink dot obtained by screen printing using a light directing ink for comparison with the structure of the present invention.
图23的附图标记15所指的部分是42吋蜂窝状高效节能液晶电视背光模组的侧面结构示意图,在该导光板入光侧端面前设置LED光源9,在导光板底平面3下面设置反射膜11,在导光板上表面4上面设置增亮膜12和扩散膜13。The portion indicated by reference numeral 15 in FIG. 23 is a side structure diagram of a 42-inch honeycomb high-efficiency energy-saving liquid crystal television backlight module. An LED light source 9 is disposed in front of the light-incident side of the light guide plate, and is disposed under the light-guide plate bottom plane 3. The reflective film 11 is provided with a brightness enhancement film 12 and a diffusion film 13 on the surface 4 of the light guide plate.
图23的附图标记16所指的部分是42吋蜂窝状高效节能液晶模组的侧面结构示意图,是在背光模组15前面配上液晶面板。在该液晶模组16外配制电视框架和控制系统和程序,从而制得42吋蜂窝节能液晶电视。The portion indicated by reference numeral 16 in FIG. 23 is a side view of a 42-inch honeycomb energy-efficient liquid crystal module, and a liquid crystal panel is disposed in front of the backlight module 15. A TV frame and a control system and a program are prepared outside the liquid crystal module 16, thereby producing a 42-inch cellular energy-saving liquid crystal television.
参照图21,以上导光板的制造方法如下:Referring to FIG. 21, the manufacturing method of the above light guide plate is as follows:
1、提供按42吋要求裁切抛光好的无色透明基板,其除一侧短边入光侧端面2外的其余3个侧端面5贴有反射膜的3mm厚42吋大小表面具有垂直于入光侧端面2微半柱状棱镜透明甲基丙稀酸甲脂基板1(如图3)。1. Providing a polished colorless transparent substrate according to the requirement of 42 ,, the other three side end faces 5 except one side of the short side light entrance side end face 5 are attached with a reflective film of 3 mm thick and 42 吋 large and small surfaces having a perpendicular The light-incident end surface 2 is a micro-cylindrical prism transparent methyl methacrylate substrate 1 (see Fig. 3).
2、预先将按光线均匀度设计好的如图5随远离入光侧端面2圆形散射单元图形渐渐增大的粘合剂图案,经感光制作丝网印刷网版。2. The adhesive pattern which is gradually increased according to the pattern of the light scattering uniformity as shown in Fig. 5 with the circular scattering unit pattern away from the light-incident end surface 2, is screen-printed by photosensitive.
3、采用丝网印刷机,将红外线热固化的透明粘合胶刮印到透明基板的底平面3上获得如图9含有红外线热固化透明粘合胶图案层的透明聚甲基丙稀酸甲脂基板。3. Using a screen printing machine, the infrared heat-curing transparent adhesive is smeared onto the bottom plane 3 of the transparent substrate to obtain a transparent polymethyl methacrylate containing the infrared heat-curing transparent adhesive pattern layer as shown in FIG. Fat substrate.
4、利用高压静电植珠技术和设备,将80微米的透明聚甲基丙稀酸甲脂微型圆锥体颗粒8植粘到透明基板底平面上3,经红外线热固化机固化,制得如图11的42吋蜂窝状微结构高效节能液晶电视导光板。4, using high-voltage electrostatic beading technology and equipment, 80 micron transparent polymethyl methacrylate methyl mini cone particles 8 planted on the bottom surface of the transparent substrate 3, cured by infrared heat curing machine, made as shown 11 42-inch honeycomb microstructured high-efficiency energy-saving LCD TV light guide.
实施例3:参照图24、2、13、14、15、16、20、21、27,14吋导光板及其笔记本电脑Embodiment 3: Referring to Figures 24, 2, 13, 14, 15, 16, 20, 21, 27, 14 吋 light guide plate and notebook computer thereof
图24是采用全电动注塑机注塑成型的14吋无色透明PC楔形基板1(如图2)的笔记本电脑蜂窝状高效节能微结构导光板的侧面结构示意图,该导光板包括无色透明楔形PC基板1、至少一个用于接收光线射入内部的入光侧端面2、与入光侧端面相对、相交的其余贴涂有反射膜的反射侧端面5,并与其相交的光线从内部射出的出光平面4和与出光平面4相对的具有散射微结构图案的底平面3构成,其中底平面3上的微结构散射立体图案层是由在基板底平面涂覆有一层多个用于调节整体光线亮度和均匀度的具有一定间距的多个方形紫外线固化的无色透明树脂型粘合胶单元(如图13),并沿远离入光侧端面2的方向,该方形粘合胶图 案层单元图形(如图13)由小到大、由疏到密的顺序阵列分布组成的紫外线固化的无色透明树脂型粘合胶图案层7,并在该粘合胶图案层7上植粘有50微米折射率1.93的球状玻璃微珠8而得到的微结构散射立体图案层,使粘合胶图案层表面上的透明玻璃微珠8都只有部分嵌入到无色透明粘合胶图案层7内牢固地和透明基板1粘合在一起,其余部分裸露在无色透明粘合胶图案层7外。24 is a side view of a notebook computer honeycomb energy-efficient microstructured light guide plate of a 14-inch colorless transparent PC wedge substrate 1 (FIG. 2) injection molded by an all-electric injection molding machine, the light guide plate comprising a colorless transparent wedge PC. The substrate 1, at least one light-receiving end surface 2 for receiving light incident inside, and the opposite side of the light-incident end surface intersecting and intersecting the reflective-side end surface 5 coated with the reflective film, and the light intersecting the light-emitting surface thereof is emitted from the inside The plane 4 is formed with a bottom plane 3 having a scattering microstructure pattern opposite to the light exit plane 4, wherein the microstructure scattering three-dimensional pattern layer on the bottom plane 3 is coated with a plurality of layers on the bottom plane of the substrate for adjusting the overall light brightness. And a plurality of square ultraviolet curing colorless transparent resin type adhesive glue units having a certain interval (see FIG. 13), and the square adhesive glue pattern is away from the light incident side end surface 2 The layer unit pattern (as shown in FIG. 13) is an ultraviolet-curable colorless transparent resin type adhesive glue pattern layer 7 composed of a small to large, densely packed sequence array, and is implanted on the adhesive pattern layer 7. The microstructure-scattering three-dimensional pattern layer obtained by sticking the spherical glass beads 8 having a refractive index of 1.93 of 50 μm causes the transparent glass beads 8 on the surface of the adhesive pattern layer to be partially embedded only in the colorless transparent adhesive pattern layer. 7 is firmly bonded to the transparent substrate 1 and the remaining portion is exposed outside the colorless transparent adhesive pattern layer 7.
图13是含有玻璃微珠散射颗粒的方形微结构散射立体图案层单元的平面图。对于玻璃微珠散射颗粒微结构散射立体图案层单元的侧面结构图,当玻璃微珠散射颗粒粒径大于粘合胶厚度时,呈现如图14是微型球状散射颗粒微结构散射立体图案层单元的侧面结构图;当玻璃微珠散射颗粒粒径小于粘合胶厚度时,呈现如图15是玻璃微珠重叠散射颗粒微结构散射立体图案层单元的侧面结构图;当玻璃微珠散射颗粒粒径小于粘合胶厚度时,粘合胶厚度边缘薄中间厚时,呈现如图16是玻璃微重叠散射颗粒微结构散射立体图案层单元的侧面结构图;图20是目前采用导光油墨经丝网印刷技术获得的油墨网点的侧面结构图用于跟本发明的结构进行对比;图27是采用本发明技术方法制作的类似图16侧面结构图的微结构散射单元实物照片。Figure 13 is a plan view of a square microstructured scattering three-dimensional pattern layer unit containing glass bead scattering particles. For the side structure diagram of the glass microbead scattering particle microstructure scattering three-dimensional pattern layer unit, when the glass bead scattering particle diameter is larger than the adhesive glue thickness, as shown in FIG. 14 is a micro spherical scattering particle microstructure scattering three-dimensional pattern layer unit. Side structure diagram; when the particle size of the glass bead scattering particles is smaller than the thickness of the adhesive, the side structure diagram of the microscopic scattering three-dimensional pattern layer unit of the glass microbead overlapping scattering particles is shown in FIG. 15; when the glass microsphere scattering particle size When the thickness of the adhesive is less than the thickness of the adhesive, the thickness of the adhesive is thin and thick at the middle, as shown in FIG. 16 is a side structural view of the micro-overlapping scattering particle microstructure scattering three-dimensional pattern layer unit; FIG. 20 is currently using a light guiding ink through the screen. The side structure of the ink dot obtained by the printing technique is used for comparison with the structure of the present invention; and Fig. 27 is a photograph of the microstructure scattering unit similar to the side structure of Fig. 16 produced by the method of the present invention.
图24中的附图标记15所指的部分是14吋蜂窝状高效节能笔记本电脑背光模组的侧面结构示意图,在该导光板入光侧端面前设置LED光源9,在导光板底平面3下面设置反射膜11,在导光板上表面4上面设置增亮膜12和扩散膜13。The portion indicated by reference numeral 15 in FIG. 24 is a side structure diagram of a 14-inch honeycomb high-efficiency energy-saving notebook computer backlight module. An LED light source 9 is disposed in front of the light-incident side of the light guide plate, and is below the bottom plane 3 of the light guide plate. The reflective film 11 is provided, and a brightness enhancement film 12 and a diffusion film 13 are disposed on the surface 4 of the light guide plate.
图24中的附图标记16所指的部分是14吋蜂窝状高效节能笔记本电脑液晶模组的侧面结构示意图,是在该背光模组15前面配上液晶面板。在该液晶模组16外配制笔记本电脑其它硬件和控制系统,从而制得14吋高效节能笔记本电脑。The portion indicated by reference numeral 16 in FIG. 24 is a side view of a 14-inch honeycomb high-efficiency energy-saving notebook computer module, and a liquid crystal panel is disposed in front of the backlight module 15. A notebook computer other hardware and control system is prepared outside the liquid crystal module 16, thereby producing a 14-inch energy-efficient notebook computer.
参照图21,以上导光板的制造方法如下:Referring to FIG. 21, the manufacturing method of the above light guide plate is as follows:
1、提供14吋注塑成型楔形透明PC材料基板。(如图2)1. Provide 14-inch injection molded wedge-shaped transparent PC material substrate. (Figure 2)
2、预先将按光线均匀度设计好的随远离长厚边入光侧端面2,方形散射单元图形渐渐增大的粘合胶图案,经激光雕刻制作镂空钢版。2. The adhesive pattern which is designed according to the uniformity of the light and which is gradually away from the long-edge side light-incident end face 2, and the square scattering unit pattern is gradually enlarged, is laser-engraved to form a hollow steel plate.
3、采用丝网印刷机,将紫外线固化的透明粘合胶刮印到透明基板的底平面3上获得含有粘合胶图案层的透明基板。3. Using a screen printer, the ultraviolet-curable transparent adhesive is smeared onto the bottom plane 3 of the transparent substrate to obtain a transparent substrate containing the adhesive pattern layer.
4、利用重力植珠技术设备,将径粒50微米折射率1.93的球状玻璃微珠8植粘到透明楔形基板底平面3上,经紫外线固化机固化,制得14吋蜂窝状微结构高效节能楔形笔记本电脑导光板。4. Using the gravity beading technology equipment, the spherical glass microbeads with a diameter of 50 μm and a refractive index of 1.93 are implanted on the bottom surface 3 of the transparent wedge substrate, and cured by an ultraviolet curing machine to obtain a 14-inch honeycomb microstructure and energy-saving. Wedge laptop light guide.
实施例4:双面微结构导光板及液晶电视 Embodiment 4: Double-sided microstructure light guide plate and LCD TV
如图25,本实施例与实施例1不同之处在于在该透明基板的上表面的出光平面上设置与基板底平面上相同结构的微结构散射立体图案层。As shown in FIG. 25, this embodiment differs from Embodiment 1 in that a microstructure scattering three-dimensional pattern layer having the same structure as that on the bottom plane of the substrate is disposed on the light-emitting plane of the upper surface of the transparent substrate.
实施例5:双层微结构导光板及广告液晶电视Example 5: Double-layer microstructured light guide plate and advertising LCD TV
如图26,本实施例是由一块实施例4所述的双面微结构导光板和一块实施例1所述的单面微结构导光板二块重叠而成。As shown in FIG. 26, the double-sided microstructure light guide plate described in Embodiment 4 and the single-sided microstructure light guide plate described in Embodiment 1 are overlapped.
实施例6:参照图21,30×120cm导光板及其平板灯具。Embodiment 6: Referring to Figure 21, a 30 x 120 cm light guide plate and its flat panel lamp.
1、采用裁切抛光好除一侧短边入光侧端面2外的其余3个侧端面5贴有反射膜的4mm厚30×120cm大小上表面是微三棱镜无色透明甲基丙稀酸甲脂平板型基板(如图4)。1. Adopting cutting and polishing, the other three side end faces except one side of the short side light-incident end face 2 are attached with a reflective film, 4 mm thick, 30×120 cm, and the upper surface is a micro-triangle colorless transparent methyl acrylate Fat plate type substrate (Figure 4).
2、预先将按光线均匀度设计好的如图5多个随远离入光侧端面2圆形单元图形渐渐增大阵列排布组成的粘合剂图案层,经感光制作丝网印刷网版。2. The adhesive pattern layer composed of the circular unit pattern far away from the light-incident end surface 2 is gradually increased according to the uniformity of the light in advance, and the screen printing screen is formed by the photosensitive.
3、采用丝网印刷机,将红外线热固化透明粘合胶刮印到透明基板的底平面3上获得如图9的含有粘合胶层的透明基板。3. Using a screen printing machine, the infrared heat-curing transparent adhesive is smeared onto the bottom plane 3 of the transparent substrate to obtain a transparent substrate containing an adhesive layer as shown in FIG.
4、利用重力植珠技术和设备,将150微米折射率是1.93的球状玻璃微珠8植粘到玻璃基板底平面上3,经红外线固化机固化,制得30×120cm蜂窝状微结构高效节能导光板。4. Using the gravity beading technology and equipment, the spherical glass microbeads with a refractive index of 1.93 and 150 micrometers are implanted on the bottom surface of the glass substrate. 3, and cured by an infrared curing machine to obtain a honeycomb structure of 30×120 cm. Light guide plate.
5、在30×120cm蜂窝状微结构高效节能导光板上装上平板灯具框架和电源,便制得高效节能平板灯具。5. Install a flat lamp frame and power supply on a 30×120cm honeycomb microstructure high-efficiency energy-saving light guide plate to produce high-efficiency energy-saving flat lamps.
实施例7:电脑发光键盘导光板Embodiment 7: Computer illuminated keyboard light guide plate
如图7,本实施例与实施例1导光板不同之处除尺寸大小以外,该透明基板的粘合剂图案层是如图7按电脑键盘位置区块设计的,其余和实施例1相同。As shown in FIG. 7, except for the size of the light guide plate of the embodiment 1, the adhesive pattern layer of the transparent substrate is designed according to the computer keyboard position block as shown in FIG. 7, and the rest is the same as that of the first embodiment.
实施例8:参照图8、21,100×100cm广告标识导光板Embodiment 8: Referring to FIG. 8 and FIG. 21, a 100×100 cm advertising mark light guide plate
1、采用裁切抛光好除二侧长边入光侧端面2外的其余2个侧端面5贴有反射膜的4mm厚100×100cm大小1透明超白玻璃基板图1。1. A 4 mm thick 100×100 cm size 1 transparent ultra-white glass substrate with a reflective film attached to the other two side end faces 5 except the two side long side light entrance end faces 2 is cut and polished.
2、将按所要的镂空广告图案的电脑刻字膜粘贴在透明基板的出光平面上。2. Paste the computerized lettering film of the desired hollowed-out advertising pattern on the light-emitting surface of the transparent substrate.
3、采用空气压缩机利用喷枪将自然干燥的透明粘合胶喷涂到粘贴有电脑刻字膜的透明基板的出光平面上。3. Using a air compressor, a natural dry transparent adhesive is sprayed onto the light exiting surface of the transparent substrate to which the computer lettering film is attached.
3、采用压缩空气利用喷枪将120微米的1.93折射率的玻璃微球颗粒8喷植粘到透明基板底平面上3,待其自然干燥后,揭起电脑刻字膜,制得100×100cm蜂窝状微结构高效节能广告标识导光板。3. Using compressed air, a 120 micron 1.93 refractive index glass microsphere particle 8 is sprayed onto the bottom surface of the transparent substrate by a spray gun. After it is naturally dried, the computer lettering film is lifted to obtain a 100×100 cm honeycomb. Microstructured energy efficient advertising logo light guide.
实施例9:7吋平板电脑导光板Example 9: 7 吋 tablet light guide
图10是7吋厚度0.8mm的平板电脑蜂窝状高效节能微结构导光板的侧面结构示意图,导 光板包括无色透明聚甲基丙稀酸甲脂平板型基板1、至少一个用于接收光线射入内部的入光侧端面2、与入光侧端面相对、相交的其余贴涂有反射膜的反射侧端面5,并与其相交的光线从内部射出的出光平面4和与出光平面4相对的具有散射微结构图案的底平面3构成,其中底平面3上的微结构散射立体图案层是由在基板底平面上涂覆有一层如图5所示分布图案的用于调节整体光线亮度和均匀度的具有一定间距的多个圆形紫外线固化的无色透明树脂型粘合胶单元(如图12),并沿远离入光侧端面2的方向,该粘合胶单元图形(如图12)由小到大、由疏到密的顺序阵列分布组成的紫外线固化的无色透明树脂型粘合胶图案层7,并在该粘合胶图案层7上植粘有75微米折射率1.93的球状玻璃微珠8而得到的微结构散射立体图案层,使粘合胶图案层表面上的透明球状玻璃微珠8都只有部分嵌入到无色透明粘合胶图案层7内牢固地和透明基板1粘合在一起,其余部分裸露在无色透明粘合胶图案层7外。Figure 10 is a side view showing the structure of a tablet honeycomb high-efficiency energy-saving microstructure light guide plate having a thickness of 0.8 mm and a thickness of 0.8 mm. The light plate comprises a colorless transparent polymethyl methacrylate flat plate type substrate 1, at least one light-incident end surface 2 for receiving light into the interior, and opposite ends of the light-incident end surface, and the remaining surface is coated with a reflective film. Reflecting the side end face 5, and the light intersecting the light intersecting the light exiting plane 4 emitted from the inside and the bottom plane 3 having the scattering microstructure pattern opposite to the light exiting plane 4, wherein the microstructure scattering three-dimensional pattern layer on the bottom plane 3 is The bottom plane of the substrate is coated with a plurality of circular ultraviolet curing colorless transparent resin type adhesive glue units with a certain spacing for adjusting the brightness and uniformity of the overall light as shown in FIG. 5 (Fig. 12) And in the direction away from the light-incident side end face 2, the adhesive glue unit pattern (as shown in FIG. 12) is a small-to-large, light-to-dense sequence array of ultraviolet-curable colorless transparent resin-type adhesive. a pattern layer 7 and a micro-structure scattering three-dimensional pattern layer obtained by grafting a spherical glass bead 8 having a refractive index of 1.93 on the adhesive layer 7 to form a transparent spherical glass on the surface of the adhesive pattern layer Microbeads 8 are only Embedded in the colorless, transparent sub patterned adhesive glue layer 7 and the transparent substrate 1 is firmly bonded together, the remainder of the exposed outer transparent colorless adhesive glue layer 7 is patterned.
图12是含有玻璃微珠散射颗粒的圆形微结构散射立体图案层单元的结构平面图。对于微型球状散射颗粒微结构散射立体图案层单元的侧面结构图,当玻璃微珠散射颗粒粒径大于粘合胶厚度时,呈现如图14是微型球状散射颗粒微结构散射立体图案层单元的侧面结构图;当玻璃微珠散射颗粒粒径小于粘合胶厚度时,呈现如图15是微型球状重叠散射颗粒微结构散射立体图案层单元的侧面结构图;当玻璃微珠散射颗粒粒径小于粘合胶厚度时,粘合胶厚度边缘薄中间厚时,呈现如图16是球状重叠散射颗粒微结构散射立体图案层单元的侧面结构图;图20是目前采用导光油墨经丝网印刷技术获得的油墨网点的侧面结构图用于跟本发明的结构进行对比;图27是采用本发明技术方法制作的类似图16侧面结构图的微结构散射单元实物照片。Figure 12 is a plan view showing the structure of a circular microstructure scattering three-dimensional pattern layer unit containing glass microbead scattering particles. For the side structure diagram of the micro-spherical scattering particle microstructure scattering three-dimensional pattern layer unit, when the glass bead scattering particle diameter is larger than the adhesive glue thickness, the side of the micro-spherical scattering particle microstructure scattering three-dimensional pattern layer unit is as shown in FIG. 14 . The structural diagram; when the particle size of the glass bead scattering particles is smaller than the thickness of the adhesive, the side structure diagram of the micro-spherical overlapping scattering particle microstructure scattering three-dimensional pattern layer unit is shown in FIG. 15; when the glass microbead scattering particle size is smaller than the viscosity When the thickness of the adhesive is thick, when the thickness of the adhesive is thin and thick at the middle, the side structure diagram of the micro-structure scattering three-dimensional pattern layer unit of the spherical overlapping scattering particles is shown in FIG. 16; FIG. 20 is currently obtained by the screen printing technology using the light guiding ink. The side structure of the ink dot is used for comparison with the structure of the present invention; and Fig. 27 is a photograph of the microstructure scattering unit similar to the side structure of Fig. 16 produced by the method of the present invention.
图22的附图标记15所指的部分是7吋蜂窝状高效节能平板电脑背光模组的侧面结构部分,在该导光板入光侧端面前设置LED光源9,在导光板底平面3下面设置反射膜11,在导光板上表面4上面设置增亮膜12和扩散膜13。The portion indicated by reference numeral 15 in FIG. 22 is a side structure portion of a 7-inch honeycomb high-efficiency energy-saving tablet backlight module. An LED light source 9 is disposed in front of the light-incident side end of the light guide plate, and is disposed under the light-guide plate bottom plane 3 The reflective film 11 is provided with a brightness enhancement film 12 and a diffusion film 13 on the surface 4 of the light guide plate.
图22的附图标记16所指的部分是7吋蜂窝状高效节能液晶模组的侧面结构示意图,是在背光模组15前面配上液晶面板。在该液晶模组16背后配置器件和控制系统和程序,从而制得7吋蜂窝节能平板电脑。The portion indicated by reference numeral 16 in FIG. 22 is a side view of a 7-inch honeycomb energy-efficient liquid crystal module, and a liquid crystal panel is disposed in front of the backlight module 15. A device and control system and program are disposed behind the liquid crystal module 16, thereby producing a 7-inch cellular energy-saving tablet.
参照图21,以上导光板的制造方法如下:Referring to FIG. 21, the manufacturing method of the above light guide plate is as follows:
1、提供按7吋要求裁切抛光好的无色透明基板,其除一侧短边入光侧端面2外的其余3个侧端面5贴有反射膜的0.8mm厚7吋大小透明甲基丙稀酸甲脂平板型基板1(如图1)。1. The polished colorless transparent substrate is cut according to the requirement of 7 inches, and the other three side end faces 5 except one side of the short side light entrance side end face 5 are affixed with a 0.8 mm thick 7 inch transparent methyl group with a reflective film. Acrylic acid methyl plate type substrate 1 (Fig. 1).
2、预先将按光线均匀度设计好的如图5随远离入光侧端面2圆形散射单元图形渐渐增大的粘合剂图案,经激光雕刻制作镂空钢版。 2. The adhesive pattern which is designed according to the uniformity of the light in FIG. 5 and which gradually increases with the circular scattering unit pattern away from the light-incident end surface 2, is laser-engraved to form a hollow steel plate.
3、采用丝网印刷机,将紫外线固化的透明树脂型粘合胶刮印到透明基板的底平面3上获得如图9含有粘合胶层的透明基板。3. Using a screen printing machine, the ultraviolet-curable transparent resin-type adhesive is smeared onto the bottom plane 3 of the transparent substrate to obtain a transparent substrate containing an adhesive layer as shown in FIG.
4、利用重力植珠技术设备,将75微米折射率1.93的球状玻璃微珠8植粘到无色透明粘合胶图案层7上,经紫外线固化机固化,制得如图10的7吋蜂窝状微结构高效节能平板电脑导光板。4. Using the gravity beading technology equipment, the spherical glass beads 8 of 75 micrometer refractive index of 1.93 are implanted on the colorless transparent adhesive rubber pattern layer 7 and cured by the ultraviolet curing machine to obtain the 7-inch honeycomb as shown in FIG. Microstructured energy efficient tablet light guide.
实施例10:智能手机导光板Embodiment 10: Smartphone light guide plate
本实施例与实施例3导光板不同之处是尺寸大小4.0吋厚度0.8mm的平板型透明基板,该制作方法中是通过制作移印钢版采用移印机将透明粘合胶移印到透明基板的底平面上。The difference between the embodiment and the light guide plate of the embodiment 3 is a flat type transparent substrate having a size of 4.0 吋 and a thickness of 0.8 mm. In the manufacturing method, the transparent adhesive is pad printed to the transparent by using a pad printing machine by making a pad printing plate. On the bottom plane of the substrate.
实施例11:参照图21、6,150×250cn大尺寸广告灯箱导光板Embodiment 11: Referring to Figures 21 and 6, a 150×250cn large-size advertising light box light guide plate
1、采用裁切抛光好除二侧长边入光侧端面2外的其余2个侧端面5贴有反射膜的6mm厚150×250cm大小透明甲基丙稀酸甲脂平板型基板(图1)。1. Using a 6mm thick 150×250cm transparent methyl methacrylate flat plate substrate with a reflective film on the other two side end faces 5 except the two side long side light entrance side end faces 2 (Fig. 1) ).
2、将按光学设计好的如图6的随远离入光侧端面2圆形散射单元图形渐渐增大的粘合剂图案,采用电脑喷绘机用单头或多头喷绘将紫外线透明粘合胶喷涂到透明基板底平面上。2. The optically designed adhesive pattern of the circular scattering unit pattern as far away from the light-incident end surface 2 as shown in Fig. 6 is sprayed with a single-head or multi-head inkjet using a computer inkjet printer to spray the ultraviolet transparent adhesive. To the bottom plane of the transparent substrate.
3、利用重力植珠技术相关设备,将120微米的透明聚甲基丙稀酸甲脂微球颗粒8植粘到透明基板底平面上3,经紫外线光固化机干燥,制得大尺寸蜂窝状微结构高效节能广告灯箱导光板。3. Using gravity gravity planting technology related equipment, 120 micron transparent polymethyl methacrylate methyl microspheres 8 are implanted on the bottom surface of the transparent substrate 3, dried by ultraviolet curing machine to obtain large size honeycomb. Microstructured energy efficient advertising light box light guide.
4、在该导光板上按装框架和半透光广告成为簿型广告灯箱。4. The frame and semi-transparent advertisements are mounted on the light guide plate to become a book type advertising light box.
实施例12:直径240mm圆形导光板及其圆形平板灯具Example 12: 240 mm diameter circular light guide plate and its circular flat lamp
本实施例与实施例6导光板不同之处是直径240mm圆形透明基板。The difference between this embodiment and the light guide plate of Embodiment 6 is a circular transparent substrate having a diameter of 240 mm.
实施例13:参照图28、5、12、14、15、16、20、1、9、10、21、27,46吋液晶电视导光板及其液晶电视Embodiment 13: Referring to Figures 28, 5, 12, 14, 15, 16, 20, 1, 9, 10, 21, 27, 46 吋 LCD TV light guide and its LCD TV
本实施例与实施例1导光板不同之处是尺寸大小46吋,微结构散射立体图案层是设置在无色透明基板的出光平面上,其设置微结构散射图案的方法和实施例1相同。 The difference between the present embodiment and the light guide plate of the first embodiment is that the size is 46 吋, and the microstructure-scattering three-dimensional pattern layer is disposed on the light-emitting plane of the colorless transparent substrate, and the method of disposing the microstructure-scattering pattern is the same as that of the first embodiment.

Claims (20)

  1. 一种导光板,其包括无色透明基板,所述基板具有用于接收光线射入内部的入光侧端面、光线从内部射出的出光平面、与出光平面相对的底平面,其特征在于:所述无色透明基板的底平面上或/和出光平面上设置无色透明粘合胶图案层,且该粘合胶图案层上植粘着数个微型散射颗粒而得到微结构散射立体图案层,所植粘的微型散射颗粒全部或部分裸露凸出在粘合胶图案层表面上,裸露凸出在粘合胶图案层表面上的微型散射颗粒的一部分嵌入到无色透明粘合胶图案层内被粘合胶牢固地粘合,其余部分裸露凸出在无色透明粘合胶图案层外。A light guide plate comprising a colorless transparent substrate, the substrate having a light-incident end surface for receiving light into the interior, a light-emitting plane emitted by the light from the inside, and a bottom plane opposite to the light-emitting plane, wherein: a colorless transparent adhesive pattern layer is disposed on the bottom plane or/and the light-emitting plane of the colorless transparent substrate, and a plurality of micro-scattering particles are implanted on the adhesive-pattern layer to obtain a microstructure-scattering three-dimensional pattern layer. The implanted micro-scattering particles are all exposed or partially exposed on the surface of the adhesive pattern layer, and a part of the micro-scattering particles which are exposed on the surface of the adhesive-bonding pattern layer are embedded in the colorless transparent adhesive pattern layer. The adhesive is firmly bonded and the remaining portion is exposed to the outside of the colorless transparent adhesive pattern layer.
  2. 根据权利要求1所述的导光板,其特征在于:所述无色透明粘合胶是紫外线光固化无色透明树脂型粘合胶;或者是红外线热固化无色透明树脂型粘合胶;或者是自然干燥固化无色透明树脂型粘合胶其中的一种。The light guide plate according to claim 1, wherein the colorless transparent adhesive is an ultraviolet light-curable colorless transparent resin type adhesive; or an infrared heat-curable colorless transparent resin type adhesive; or It is one of natural dry curing colorless transparent resin type adhesives.
  3. 根据权利要求1所述的导光板,其特征在于:所述微结构散射立体图案层是由用于调节整体光线亮度和均匀度的具有一定间距的多个植粘有数个微型散射颗粒的微结构散射立体图案层单元组成;或者,所述微结构散射立体图案层是用于给区块或图文提供亮度,在其相对应的区块或图文位置植粘有数个微型散射颗粒的立体微结构散射区块图形或图文组成。The light guide plate according to claim 1, wherein the microstructure scattering three-dimensional pattern layer is a plurality of microstructures having a plurality of micro-scattering particles implanted with a certain interval for adjusting overall light brightness and uniformity. The scattering three-dimensional pattern layer unit is composed of; or the microstructure-scattering three-dimensional pattern layer is used for providing brightness to a block or a picture, and three micro-scattering particles are implanted in a corresponding block or image position thereof. Structure scattering block graphics or graphic composition.
  4. 根据权利要求3所述的导光板,其特征在于:所述多个植粘有数个微型散射颗粒的微结构散射立体图案层单元在靠近入光侧端面处小而稀疏,在远离入光侧端面处大而密集。The light guide plate according to claim 3, wherein the plurality of microstructure-scattering three-dimensional pattern layer units in which a plurality of micro-scattering particles are implanted are small and sparse near the light-incident end surface, and are away from the light-incident end surface. Large and dense.
  5. 根据权利要求1所述的导光板,其特征在于:其单边设置入光侧端面,所述微结构散射立体图案层是由用于调节整体光线亮度和均匀度的具有一定间距的多个植粘有数个微型散射颗粒的微结构散射立体图案层单元组成,并沿远离入光侧端面的方向,微结构散射立体图案层单元由小到大、由疏到密的顺序阵列排列,且每个微结构散射立体图案层单元都植粘有数个微结构散射颗粒。The light guide plate according to claim 1, wherein a light-side end surface is disposed on one side thereof, and the microstructure-scattering three-dimensional pattern layer is a plurality of plants having a certain interval for adjusting overall light brightness and uniformity. The micro-structure scattering three-dimensional pattern layer unit is adhered to a plurality of micro-scattering particles, and in a direction away from the light-incident end surface, the microstructure-scattering three-dimensional pattern layer unit is arranged in a small to large, thin to dense array, and each The microstructured scattering three-dimensional pattern layer unit is implanted with a plurality of microstructured scattering particles.
  6. 根据权利要求1所述的导光板,其特征在于:其包括一对相对设置的入光侧端面,所述微结构散射立体图案层是由用于调节整体光线亮度和均匀度的具有一定间距的多个植粘有数个微型散射颗粒的微结构散射立体图案层单元组成,并从两个相对的入光侧端面向中间方向,微结构散射立体图案层单元由小到大、由疏到密的顺序阵列排列,且每个微结构散射立体图案层单元都植粘有数个微结构散射颗粒。The light guide plate according to claim 1, comprising a pair of oppositely disposed light incident side end faces, wherein said microstructure scattering three-dimensional pattern layer is provided with a certain interval for adjusting overall light brightness and uniformity. The plurality of micro-scattering three-dimensional pattern layer units implanted with a plurality of micro-scattering particles are arranged in the middle direction from the two opposite light-incident side ends, and the micro-structured scattering three-dimensional pattern layer unit is small to large and thin to dense. The sequential array is arranged, and each of the microstructure-scattering three-dimensional pattern layer units is implanted with a plurality of microstructured scattering particles.
  7. 根据权利要求3、4、5或6所述的导光板,其特征在于:所述微结构散射立体图案层单元的外形轮廓是圆形或正方形。 The light guide plate according to claim 3, 4, 5 or 6, wherein the outline of the microstructure-scattering three-dimensional pattern layer unit is circular or square.
  8. 根据权利要求1、3、4、5或6所述的导光板,其特征在于:所述微型散射颗粒是无色透明的颗粒;或者是经过表面镀膜处理的颗粒;或者是前面二种的混合。A light guide plate according to claim 1, 3, 4, 5 or 6, wherein said micro-scattering particles are colorless and transparent particles; or particles which have been subjected to surface coating treatment; or a mixture of the foregoing two .
  9. 根据权利要求1、3、4、5、6、或8所述的导光板,其特征在于:所述的微型散射颗粒大小粒径是在5微米到800微米之间。A light guide according to claim 1, 3, 4, 5, 6, or 8, wherein said micro scattering particle size particle size is between 5 micrometers and 800 micrometers.
  10. 根据权利要求1、3、4、5、6或8所述的导光板,其特征在于:所述无色透明的微型散射颗粒的折射率是在1.1到2.8之间。The light guide plate according to claim 1, 3, 4, 5, 6 or 8, wherein said colorless transparent micro-scattering particles have a refractive index of between 1.1 and 2.8.
  11. 根据权利要求1、3、4、5、6或8所述的导光板,其特征在于:所述无色透明的微型散射颗粒的材料是聚甲基丙烯酸甲脂、玻璃、聚碳酸酯、MS树脂、聚对苯二甲酸乙二醇酯、聚乙烯、聚氯乙烯、聚丙烯腈、聚苯乙烯、尼龙或三聚氰胺中的一种或一种以上的混合。The light guide plate according to claim 1, 3, 4, 5, 6 or 8, wherein the material of the colorless transparent micro-scattering particles is polymethyl methacrylate, glass, polycarbonate, MS A mixture of one or more of a resin, polyethylene terephthalate, polyethylene, polyvinyl chloride, polyacrylonitrile, polystyrene, nylon or melamine.
  12. 根据权利要求1、3、4、5、6或8所述的导光板,其特征在于:所述微型散射颗粒的外形形状是球体或锥体的颗粒。The light guide plate according to claim 1, 3, 4, 5, 6 or 8, wherein the shape of the micro-scattering particles is a sphere or a particle of a cone.
  13. 根据权利要求1、3、4、5、6、8、9、10、11或12所述的导光板,其特征在于:所述的微型散射颗粒是无色透明的,大小粒径是20微米至200微米,折射率是1.93的球状玻璃微珠。The light guide plate according to claim 1, 3, 4, 5, 6, 8, 9, 10, 11 or 12, wherein said micro scattering particles are colorless and transparent, and have a size of 20 μm. Spherical glass beads having a refractive index of 1.93 to 200 microns.
  14. 根据权利要求1、3、4、5、6、8、9、10、11或12所述的导光板,其特征在于:所述的微型散射颗粒是无色透明的,大小粒径是20微米至200微米,折射率是1.49的聚甲基丙烯酸甲脂微球。The light guide plate according to claim 1, 3, 4, 5, 6, 8, 9, 10, 11 or 12, wherein said micro scattering particles are colorless and transparent, and have a size of 20 μm. Polymethyl methacrylate microspheres with a refractive index of 1.49 to 200 microns.
  15. 一种组合导光板,其特征在于有二块或二块以上由权利要求1到权利要求14的任一项导光板在空间上叠加而成。A combined light guide plate characterized in that two or more of the light guide plates of any one of claims 1 to 14 are spatially superposed.
  16. 一种平面发光装置,包括设置在所述导光板的入光侧端面前的光源,其特征在于:所述平面发光装置包含有权利要求1到15任一项所述的导光板。A planar light-emitting device comprising a light source disposed in front of a light-incident end of the light guide plate, wherein the planar light-emitting device comprises the light guide plate according to any one of claims 1 to 15.
  17. 一种液晶显示装置,包括设置在导光板的出光平面或平面发光装置前的液晶显示面板,其特征在于:所述液晶显示装置包含有权利要求1到15任一项所述的导光板;或权利要求16所述的平面发光装置。A liquid crystal display device comprising: a liquid crystal display panel disposed in front of a light-emitting plane of a light guide plate or a planar light-emitting device, wherein the liquid crystal display device comprises the light guide plate according to any one of claims 1 to 15; or A planar light emitting device according to claim 16.
  18. 一种液晶显示终端设备,包括设置在导光板、平面发光装置或液晶显示装置外的器件设备和控制系统,其特征在于:所述液晶显示终端设备包含有权利要求1到15中任一项所述的导光板;或权利要求16所述的平面发光装置;或权利要求17所述的液晶显示装置中的其中一种。A liquid crystal display terminal device comprising: a device device and a control system disposed outside a light guide plate, a planar light emitting device or a liquid crystal display device, wherein the liquid crystal display terminal device comprises any one of claims 1 to 15 A light guide plate; or the planar light-emitting device according to claim 16; or one of the liquid crystal display devices according to claim 17.
  19. 权利要求1所述的导光板的制造方法,其特征在于它包括以下步骤:A method of manufacturing a light guide plate according to claim 1, comprising the steps of:
    (1)、提供无色透明基板; (1) providing a colorless transparent substrate;
    (2)、提供无色透明粘合胶,该无色透明粘合胶是紫外线光固化无色透明树脂型粘合胶;或者是红外线热固化无色透明树脂型粘合胶;或者是自然干燥固化无色透明树脂型粘合胶其中的一种;(2) providing a colorless transparent adhesive, which is an ultraviolet light-curable colorless transparent resin type adhesive; or an infrared heat-curable colorless transparent resin type adhesive; or is naturally dried One of curing a colorless transparent resin type adhesive;
    (3)、采用涂覆的方法将上述无色透明粘合胶按预先光学设计好的图案涂覆到无色透明基材的底平面上或/和出光平面上,形成一层无色透明粘合胶图案层;(3) applying the above-mentioned colorless transparent adhesive glue to the bottom plane of the colorless transparent substrate or/and the light exiting surface in a pre-optically designed pattern by a coating method to form a colorless transparent adhesive. Rubberized pattern layer;
    (4)、提供所述的微型散射颗粒,采用植粘的方法,将上述提供的微型散射颗粒植粘到透明基板的无色透明粘合胶图案上,该采用植粘的方法,是采用高压静电发生器产生的高压静电作用下的间断性吸力和斥力将微型散射颗粒均匀地植粘到无色透明粘合胶图案层上;或者利用自由落体的冲力和重力将微型散射颗粒均匀地植粘到无色透明粘合胶图案层上;或者采用空气压缩机利用压缩空气的喷力将微型散射颗粒均匀地植粘到无色透明粘合胶图案层上;(4) providing the micro-scattering particles, and implanting the micro-scattering particles provided above onto the colorless transparent adhesive glue pattern of the transparent substrate by means of a grafting method, wherein the method of implanting is high pressure The intermittent suction and repulsive force generated by the high-voltage static electricity generated by the electrostatic generator uniformly implants the micro-scattering particles onto the colorless transparent adhesive pattern layer; or uniformly scatters the micro-scattering particles by the free-falling force and gravity Adhering to the colorless transparent adhesive pattern layer; or using an air compressor to uniformly scatter the micro-scattering particles onto the colorless transparent adhesive pattern layer by the spray force of the compressed air;
    (5)、对植粘有上述微型散射颗粒的无色透明基板进行固化处理,使无色透明粘合胶固化,从而制得所述的高效节能微结构导光板,该固化处理的方法是对使用紫外线光固化无色透明粘合胶的采用紫外线光固化机进行固化;对使用红外线热固化无色透明粘合胶的采用红外线热固化烘道或烘箱进行固化;对使用自然干燥固化无色透明粘合胶的采用豉风干燥或自然干燥方法进行固化。(5) curing a colorless transparent substrate to which the above-mentioned micro scattering particles are adhered, and curing the colorless transparent adhesive to obtain the high-efficiency and energy-saving microstructure light guide plate, and the curing treatment method is UV-curable colorless transparent adhesive is cured by UV curing machine; it is cured by infrared heat curing drying oven or oven using infrared heat curing colorless transparent adhesive; The adhesive is cured by a hurricane drying or natural drying method.
  20. 根据权利要求19所述的一种导光板的制造方法,其特征在于:其中步骤(3)采用的涂覆方法是利用设计好的图案制作的丝网印刷版、激光雕刻或化学蚀刻的镂空钢版,利用丝网印刷机采用刮印技术将透明粘合胶涂覆到无色透明的基板底平面上或/和出光平面上;或者,其中步骤(3)采用的涂覆方法是利用设计好的图案电脑输出采用数码喷墨打印机的单喷头或多喷头将透明粘合胶涂覆到无色透明的基板底平面上或/和出光平面上;或者,步骤(3)采用的涂覆方法是利用设计好的图案制作的移印钢版采用移印技术将透明粘合胶涂覆到无色透明的基板底平面上或/和出光平面上:或者,步骤(3)采用的涂覆方法是利用设计好的图案制作印刷凹版采用凹版印刷机或凹版反转印刷机将透明粘合胶涂覆到无色透明的基板底平面上或/和出光平面上;或者,步骤(3)采用的涂覆方法是利用设计好的图案制作的镂空图案模片采用压缩空气类似喷漆技术将透明粘合胶涂覆到无色透明的基板底平面上或/和出光平面上。 The method of manufacturing a light guide plate according to claim 19, wherein the coating method adopted in the step (3) is a screen printing plate, laser engraving or chemical etching hollow steel which is formed by using the designed pattern. The screen printing machine uses a squeegee printing technique to apply the transparent adhesive to the colorless transparent substrate bottom plane or/and the light exiting plane; or, the coating method adopted in the step (3) is designed. The pattern computer output uses a single nozzle or multiple nozzles of a digital inkjet printer to apply a transparent adhesive to the bottom surface of the colorless transparent substrate or/and the light exiting plane; or, the coating method used in the step (3) is The pad printing plate made with the designed pattern is applied by a pad printing technique to the bottom surface of the colorless transparent substrate or/and the light exiting plane: alternatively, the coating method used in the step (3) is Making a printing intaglio using a designed pattern. Applying a transparent adhesive to a colorless transparent substrate bottom plane or/and a light exiting plane using a gravure printing machine or a gravure reverse printing press; or, the coating used in the step (3) Overlay Using patterning designed hollow die pattern using compressed air spray technique is similar to the transparent adhesive is coated onto a colorless transparent plastic substrate on the bottom plane or / and the light exit plane.
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EP3567310A1 (en) * 2018-05-11 2019-11-13 Xiamen Guangpu Electronics Co., Ltd. Modular light guide plate

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