WO2015043207A1 - Crankshaft assembly of inline four-cylinder engine and molding method therefor - Google Patents

Crankshaft assembly of inline four-cylinder engine and molding method therefor Download PDF

Info

Publication number
WO2015043207A1
WO2015043207A1 PCT/CN2014/078100 CN2014078100W WO2015043207A1 WO 2015043207 A1 WO2015043207 A1 WO 2015043207A1 CN 2014078100 W CN2014078100 W CN 2014078100W WO 2015043207 A1 WO2015043207 A1 WO 2015043207A1
Authority
WO
WIPO (PCT)
Prior art keywords
crankshaft
balance
balance block
weight
mass
Prior art date
Application number
PCT/CN2014/078100
Other languages
French (fr)
Chinese (zh)
Inventor
宋溦
蔡继春
卢艳坤
李向春
李德全
Original Assignee
北汽福田汽车股份有限公司
北京智科投资管理有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 北汽福田汽车股份有限公司, 北京智科投资管理有限公司 filed Critical 北汽福田汽车股份有限公司
Publication of WO2015043207A1 publication Critical patent/WO2015043207A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B35/00Methods for boring or drilling, or for working essentially requiring the use of boring or drilling machines; Use of auxiliary equipment in connection with such methods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C3/00Shafts; Axles; Cranks; Eccentrics
    • F16C3/04Crankshafts, eccentric-shafts; Cranks, eccentrics
    • F16C3/06Crankshafts
    • F16C3/08Crankshafts made in one piece
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C3/00Shafts; Axles; Cranks; Eccentrics
    • F16C3/04Crankshafts, eccentric-shafts; Cranks, eccentrics
    • F16C3/06Crankshafts
    • F16C3/10Crankshafts assembled of several parts, e.g. by welding by crimping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C3/00Shafts; Axles; Cranks; Eccentrics
    • F16C3/04Crankshafts, eccentric-shafts; Cranks, eccentrics
    • F16C3/20Shape of crankshafts or eccentric-shafts having regard to balancing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2215/00Details of workpieces
    • B23B2215/20Crankshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2360/00Engines or pumps
    • F16C2360/22Internal combustion engines

Definitions

  • This invention relates to the automotive field, and more particularly to a crankshaft assembly for an inline four cylinder engine and a method of forming the same.
  • the in-line four-cylinder engine is the most widely used engine structure type, and the dynamic balance design of the crankshaft is particularly important, and its dynamic balance design goal is to optimize the crankshaft dynamic imbalance to a minimum, so that the crankshaft is brought during engine operation.
  • the engine has minimal yaw and vibration.
  • crankshaft needs to meet the dynamic balance design requirements of the crankshaft.
  • the crankshaft may need to process the heavy holes on any one or more balance blocks, which makes the tooling design of the station difficult and difficult to operate. High, long processing time. Summary of the invention
  • the present invention aims to solve at least one of the technical problems existing in the prior art. Accordingly, it is an object of the present invention to provide a method of forming a crankshaft assembly for an in-line four-cylinder engine which is less difficult and has high production efficiency and low production cost.
  • Another object of the present invention is to provide a crankshaft assembly for an inline four-cylinder engine which is less difficult and has high production efficiency and low production cost.
  • a molding method for a crankshaft assembly for an in-line four-cylinder engine comprising the steps of: S1, adjusting a center of gravity of a crankshaft having a first balance weight and a second balance weight to a center of the crankshaft The axes coincide; S2, increasing the mass of the first balance block and the second balance block such that the center of gravity of the crankshaft assembly is offset from the central axis of the crankshaft; and S3, for the first balance The block and the second balance block drill a heavy hole, respectively, such that the center of gravity of the crankshaft assembly coincides with the central axis of the crankshaft.
  • crankshaft assembly for an in-line four-cylinder engine according to the present invention
  • the crankshaft assembly is machined to a heavy-hole
  • the first balance block and the second balance block in step S1 are located on the same side of the central axis of the crankshaft. Thereby, the angular distribution area of the de-heavy hole is reduced.
  • step S2 the increase of the mass of the first balance block in step S2 is obtained by increasing the radius, the width or the thickness of the first balance block; the increase of the mass of the second balance block is caused by the second balance The radius, width or thickness of the block is increased.
  • crankshaft has a central main journal, and the first balance block and the second balance block are symmetrical about the central main journal.
  • crankshaft further includes: at least one third balance block, at least one of the third balance blocks being disposed between the first balance block and the central main journal; and at least one fourth balance block, at least One of the fourth balance blocks is disposed between the second balance weight and the center main journal, and at least one of the fourth balance weights and at least one of the third balance weights are symmetrical about the center main journal.
  • a crankshaft assembly for an in-line four-cylinder engine comprising: a crankshaft having a center main journal; a first balancer, the first balancer being disposed on the crankshaft and located at the a side of the center main journal; and a second balance block disposed on the crankshaft and spaced apart from the first balance block in the axial direction of the crankshaft, the second balance a block is located on the other side of the central main journal, wherein the first balance block is provided with a first predetermined mass and a first de-weighted hole, and the second balance block is provided with a second predetermined mass and a Second, the heavy holes are removed such that the center of gravity of the crankshaft assembly coincides with the central axis of the crankshaft.
  • the axial position of the crankshaft assembly machining de-weighting hole is fixed in a designated area, that is, the first balance block and the second balance block, so that the dynamic balance detecting station hits
  • the distribution range of the drilled heavy hole is small, thereby reducing the difficulty of tooling design for drilling the heavy hole, simplifying the complexity of the work of the station, improving the production efficiency, and reducing the production cost.
  • the first weight and the second weight are symmetric about the center spindle and are respectively adjacent to both ends of the crankshaft.
  • the dynamic balance design requirements of the crankshaft assembly can be better achieved.
  • the quality of the first predetermined mass is equal to the mass of the second predetermined mass.
  • the mass of the first predetermined mass is obtained by increasing a radius, a width or a thickness of the first weight; the mass of the second predetermined mass is determined by a radius of the second balancing block, The width or thickness is increased.
  • crankshaft assembly further includes: at least one third balance block, at least one of the third balance blocks being disposed between the first balance block and the central main journal; and at least one fourth balance block, at least one The fourth balance block is disposed between the second balance weight and the center main journal, and at least one of the fourth balance weight and at least one of the third balance weights are symmetrical about the center main journal.
  • FIG. 1 is a schematic view showing a state in which a crankshaft assembly increases the mass of a first balance weight and a second balance weight according to an embodiment of the present invention
  • FIG. 2 is a schematic illustration of a crankshaft assembly drilling a heavy hole in a first weight and a second weight in accordance with an embodiment of the present invention. detailed description
  • first and second are used for the purpose of description only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining “first” and “second” may explicitly or implicitly include one or more of the features. In the description of the present invention, “multiple” means two or more unless otherwise stated.
  • crankshaft assembly for an in-line four-cylinder engine in accordance with an embodiment of the present invention will now be described with reference to FIGS. 1 and 2. 100.
  • a molding method of a crankshaft assembly 100 for an in-line four-cylinder engine includes the following steps:
  • the heavy holes are drilled into the first balance block 2 and the second balance block 3, respectively, such that the center of gravity 101 of the crankshaft assembly 100 coincides with the central axis 12 of the crankshaft 1.
  • crankshaft 1 has a first balance block 2 and a second balance block 3, a first balance block
  • crankshaft 1 may be an in-line four-cylinder four-balanced crankshaft, or an in-line four-cylinder eight-balanced crankshaft or the like.
  • the center of gravity 101 of the crankshaft 1 can first be adjusted to coincide with the central axis 12 of the crankshaft 1, and then a certain mass is added to the first weight 2 and the second weight 3, respectively.
  • the static unbalance amount of the crankshaft assembly 100 is offset in a direction opposite to the first crank 4, at which time the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, as shown in FIG.
  • the amount of static imbalance of the offset can be designed according to the complexity factor of the different crankshaft assemblies 100 and the manufacturing process level of the blank.
  • the above steps S 1 and S2 can be implemented and verified by a digital model.
  • the dynamic balance detecting step only passes through the heavy holes of the first balance block 2 and the second balance block 3 of the crankshaft, for example, can be drilled on the first balance block 2, respectively.
  • the first de-biting hole 21, the heavy hole 31 is drilled in the second balancing block 3, so that the center of gravity 101 of the final crankshaft assembly 100 approaches the central axis 12 of the crankshaft 1, at which time the center of gravity 101 of the crankshaft assembly 100 is
  • the central axis 12 of the crankshaft 1 substantially coincides to meet the dynamic balance design requirements of the crankshaft 1, as shown in FIG.
  • the center of gravity 101 of the crankshaft assembly 100 substantially coincides with the central axis 12 of the crankshaft 1
  • the center of gravity 101 of the crankshaft assembly 100 and the central axis 12 of the crankshaft 1 are completely coincident, at which point the center of gravity of the crankshaft assembly 100 101 is located on the central axis 12 of the crankshaft 1, or the distance between the center of gravity 101 of the crankshaft assembly 100 and the central axis 12 of the crankshaft 1 is within a small range.
  • the balance weights on the same side of the central axis 12 of the crankshaft 1 on the left and right sides of the crankshaft 1 (for example, the first balance block shown in FIGS. 1 and 2) can be used. 2 and Adding a certain mass to the two balancing blocks 3), during processing, deduplicating only on the balancing block designed to increase the mass in advance (for example, the first balancing block 2 and the second balancing block 3 shown in Figs. 1 and 2) That is, the dynamic balance of the crankshaft assembly 100 is achieved by drilling the heavy holes.
  • the axial position of the crankshaft assembly 100 for processing the de-duty holes is only two, that is, the first balancer 2 and the second balancer 3, so that
  • the tooling design for drilling the heavy-duty hole of the crankshaft assembly 100 reduces the difficulty, simplifies the complexity of the operation of the station, improves the production efficiency, and reduces the production cost.
  • the first weight 2 and the second weight 3 are located on the same side of the central axis 12 of the crankshaft 1 in step S1.
  • the first weight 2 and the second weight 3 may be substantially fan-shaped, and the first weight 2 and the second weight 3 are both located below the central axis 12 of the crankshaft 1, specifically, first One end of the weight 2 and the second weight 3 is connected to the outer peripheral surface of the crankshaft 1, and the other end extends in a direction away from the central axis 12 of the crankshaft 1, so that when the masses of the first weight 2 and the second weight 3 are increased , it can effectively ensure that the center of gravity 101 of the crankshaft assembly 100 is offset toward the direction of the first balance block 2 and the second balance block 3 (for example, as shown in FIGS. 1 and 2), and by the first balance block 2 and the first The second balance block 3 is disposed on the same side of the central axis 12 of the crankshaft 1, and the angular distribution area of the de-weight
  • step S2 the increase in the mass of the first weight 2 in step S2 is obtained by increasing the radius, width or thickness of the first weight 2, and the increase in the mass of the second weight 3 is caused by the radius of the second weight 3, The width or thickness is increased.
  • increasing the mass of the first weight 2 can be obtained by increasing the radius of the first weight 2, that is, increasing the length of the first weight 2 in the radial direction of the crankshaft 1, or by adding the first weight 2
  • the width of the first balance block 2 in the circumferential direction of the crankshaft 1 is increased, or the thickness of the first balance block 2 can be increased, that is, the first balance block 2 is increased on the central axis 12 of the crankshaft 1. The distance between the two surfaces is obtained.
  • Increasing the mass of the second weight 3 can be obtained by increasing the radius of the second weight 3, that is, increasing the length of the second weight 3 in the radial direction of the crankshaft 1, or by increasing the width of the second weight 3, ie Increasing the opening angle of the second weight 3 in the circumferential direction of the crankshaft 1 or by increasing the thickness of the second weight 3, that is, increasing the two surfaces of the second weight 3 on the central axis 12 of the crankshaft 1 The distance between them is obtained.
  • the crankshaft 1 has a central main journal 11, the first counterweight 2 and the second counterweight 3 being symmetrical about the central main journal 11.
  • the crankshaft 1 is substantially symmetrical about a central plane 111 of the central main journal 11, the first counterweight 2 and the second counterweight 3 being symmetrical about a central plane 111 of the central main journal 11.
  • the crankshaft 1 further includes: at least one third balance block and at least one fourth balance block, at least one third balance block being disposed between the first balance block 2 and the central main journal 11, at least one fourth balance block Between the second weight 3 and the central main journal 11, at least one fourth counterweight and at least one third counterweight are symmetrical about the central main journal 11.
  • the third balance block and the fourth balance block are each substantially fan-shaped, and the third balance block and the fourth balance block are both disposed on the crankshaft 1, and the third balance block and the central main journal 11
  • the distance between the first balance block 2 and the central main journal 11 is smaller than the distance between the second balance block 3 and the central main journal 11 and the distance between the second balance block 3 and the central main journal 11 is
  • the distance between the third balance block and the central main journal 11 is equal to the distance between the fourth balance block and the central main journal 11.
  • the crankshaft 1 is an in-line four-cylinder eight-balanced crankshaft. It should be understood that the number of the third balance block and the fourth balance block can be set according to actual requirements to better meet the actual requirements.
  • the third balance block and the fourth balance block are respectively one, and the third balance block and the fourth balance block are disposed adjacent to the first balance block 2 and the second balance block 3, respectively.
  • the crankshaft 1 is an in-line four-cylinder eight-balanced crankshaft
  • the distance between the third balancer and the first balancer 2 is smaller than the distance between the other balance block and the first balancer 2
  • the fourth balance block and the The distance between the two balance blocks 3 is smaller than the distance between the other balance blocks and the second balance block 3.
  • the mass of the third balance block and the mass of the fourth balance block may be increased to make the center of gravity of the crankshaft assembly 100 101 is offset from the central axis 12 of the crankshaft 1, and then the third and fourth weight removal holes are drilled on the third and fourth balance weights, respectively, such that the center of gravity 101 of the crankshaft assembly 100 is substantially parallel to the central axis 12 of the crankshaft 1. coincide.
  • the increase in the mass of the third balance block is obtained by increasing the radius, the width or the thickness of the third balance block, and the increase in the mass of the fourth balance block is made by the radius, width or thickness of the fourth balance block. Increased.
  • crankshaft 1 further includes: a third balance block and a fourth balance block, the third balance block is disposed on the crankshaft 1 and located at a side of the first balance block 2 away from the central spindle neck 11, and the fourth balance block is disposed at On the crankshaft 1 and on the side of the second counterweight 3 remote from the central main journal 11, the fourth counterweight and the third counterweight are symmetrical about the central main journal 11.
  • the distance between the third balance block and the central main journal 11 is greater than the distance between the first balance block 2 and the central main journal 11, and the distance between the fourth balance block and the central main journal 11 is greater than the second balance.
  • the distance between the block 3 and the central main journal 11 is, in other words, the first counterweight 2 is located between the third counterweight and the central main journal 11, and the second counterweight 3 is located between the fourth counterweight and the central main journal 11. At this time, the mass of the third balance block and the fourth balance block may be increased, or the quality of the third balance block and the fourth balance block may not be increased.
  • crankshaft 1 when the crankshaft 1 is an in-line four-cylinder eight-balanced crankshaft, only the first balancer 2 and the second may be added.
  • the mass of the weight 3 is balanced such that the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, and then the heavy holes are drilled on the first weight 2 and the second weight 3, respectively, such that the center of gravity 101 of the crankshaft assembly 100
  • the central axes of the crankshafts coincide.
  • the second balance block 3 is simultaneously increasing the mass of the first balance block 2, the second balance block 3, the third balance block and the fourth balance block such that the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, and then at the first balance block 2
  • the second balance block 3, the third balance block and the fourth balance block are respectively drilled with heavy holes such that the center of gravity 101 of the crankshaft assembly 100 coincides with the central axis of the crankshaft.
  • a crankshaft assembly 100 for an in-line four-cylinder engine includes a crankshaft 1, a first weight 2, and a second weight 3.
  • the crankshaft 1 has a central main journal 11.
  • the first weight 2 is provided on the crankshaft 1 and on one side of the center main journal 11.
  • the crankshaft 1 extends along its axial direction
  • the central main journal 11 is disposed on the crankshaft 1, and is located substantially at the center of the crankshaft 1
  • the first balancer 2 may be substantially fan-shaped
  • the first balance Block 2 is located on the left side of the central main journal 11.
  • the first weight 2 is integrally formed with the crankshaft 1.
  • the second weight 3 is disposed on the crankshaft 1, and the second weight 3 is spaced apart from the first weight 2 in the axial direction of the crankshaft 1, and the second weight 3 is located on the other side of the center spindle neck 11, wherein
  • the first weight 2 is provided with a first predetermined mass (not shown) and a first weight removal hole 21, and the second weight 3 is provided with a second predetermined mass (not shown) and a second
  • the heavy holes 31 are such that the center of gravity 101 of the crankshaft assembly 100 coincides with the central axis 12 of the crankshaft 1.
  • first predetermined mass and the second predetermined mass are in the first balancing block 2 and the molding method of the crankshaft assembly 100 for the in-line four-cylinder engine according to the embodiment of the first aspect of the present invention.
  • the second weight 3 may be substantially fan-shaped, the second weight 3 is located on the right side of the center spindle neck 11, and the first predetermined mass and the second predetermined mass are respectively disposed on the first weight 2 And the second balance block 3, at this time, the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, that is, the center of gravity 101 of the crankshaft assembly 100 does not coincide with the central axis 12 of the crankshaft 1, the first de-weighting hole 21 and the Two de-weighting holes 31 are respectively formed on the first balance block 2 and the second balance block 3, and the first de-weighting hole 21 and the second de-weighting hole 31 are drilled on the first balance block 2 and the second balance block 3, respectively.
  • the center of gravity 101 of the crankshaft assembly 100 can be made substantially coincident with the central axis 12 of the crankshaft 1.
  • “the center of gravity 101 of the crankshaft assembly 100 substantially coincides with the central axis 12 of the crankshaft 1” can be understood as a crankshaft.
  • the center of gravity 101 of the assembly 100 and the central axis 12 of the crankshaft 1 are completely coincident, at which point the center of gravity 101 of the crankshaft assembly 100 is located on the central axis 12 of the crankshaft 1, or the distance between the center of gravity 101 of the crankshaft assembly 100 and the central axis 12 of the crankshaft 1. In a small range. It should be understood that the number, shape, and size of the first de-weighting hole 21 and the second de-weighting hole 31 may be set according to actual requirements to better meet actual requirements.
  • the axial position of the crankshaft assembly 100 for processing the de-weighting holes is fixed in the designated area, that is, the first balancer 2 and the second balancer 3, so that When the dynamic balance detecting station hits the heavy hole, the distribution range of the drilled heavy hole is small, thereby reducing the difficulty of the tooling design of drilling the heavy hole, simplifying the complexity of the operation of the station, improving the production efficiency, and Reduced production costs.
  • the first weight 2 and the second weight 3 are symmetrical about the central main journal 11, and the first weight 2 and the second weight 3 are respectively disposed adjacent to both ends of the crankshaft 1. 1 and 2, the first balancer 2 and the second balancer 3 are both located below the central axis 12 of the crankshaft 1, and the distance between the first balancer 2 and the central main journal 11 is equal to the second balance 3
  • the distance from the central main journal 11 when the crankshaft 1 is an in-line four-cylinder four-balanced crankshaft the distance between the first balancer 2 and the central main journal 11 is greater than the other balance blocks and the center on the left side of the central main journal 11
  • the distance between the main journals 11, the distance between the second balancer 3 and the central main journal 11 is greater than the distance between the other balance blocks on the right side of the central main journal 11 and the central main journal 11.
  • the quality of the first predetermined mass is equal to the mass of the second predetermined mass. That is, the added mass on the first balance block 2 is equal to the added mass on the second balance block 3.
  • the quality of the first predetermined mass may also be different from the mass of the second predetermined mass, that is, the added mass on the first balancing block 2 is not equal to the first
  • the weight of the second balance block 3 is increased. It is to be understood that the added mass on the first weight 2 and the specific value of the added mass on the second weight 3 can be set according to actual requirements to better meet the actual requirements.
  • the first predetermined mass is integrally formed with the first balance block 2, the second predetermined mass, and the second balance 3, respectively, and the quality of the first predetermined mass may be obtained by the first balance 2
  • the radius, width or thickness is increased, and the mass of the second predetermined mass can be obtained by increasing the radius, width or thickness of the second weight 3.
  • increasing the mass of the first weight 2 can be obtained by increasing the radius of the first weight 2, that is, increasing the length of the first weight 2 in the radial direction of the crankshaft 1, or by increasing the width of the first weight 2 , that is, increasing the opening angle of the first balance block 2 in the circumferential direction of the crankshaft 1, or by increasing the first balance
  • the thickness of the block 2, i.e., the distance between the two surfaces of the first weight 2 on the central axis 12 of the crankshaft 1 is increased.
  • Increasing the mass of the second weight 3 can be obtained by increasing the radius of the second weight 3, that is, increasing the length of the second weight 3 in the radial direction of the crankshaft 1, or by increasing the width of the second weight 3, ie Increasing the opening angle of the second weight 3 in the circumferential direction of the crankshaft 1 or by increasing the thickness of the second weight 3, that is, increasing the two surfaces of the second weight 3 on the central axis 12 of the crankshaft 1 The distance between them is obtained.
  • crankshaft 1 further includes: at least one third balance block and at least one fourth balance block, at least one third balance block being disposed between the first balance block 2 and the central main journal 11, at least one fourth balance block Between the second weight 3 and the central main journal 11, at least one fourth counterweight and at least one third counterweight are symmetrical about the central main journal 11.
  • the third balance block and the fourth balance block are each substantially fan-shaped, and the third balance block and the fourth balance block are both disposed on the crankshaft 1, and the third balance block and the central main journal 11
  • the distance between the first balance block 2 and the central main journal 11 is smaller than the distance between the second balance block 3 and the central main journal 11 and the distance between the second balance block 3 and the central main journal 11 is
  • the distance between the third balance block and the central main journal 11 is equal to the distance between the fourth balance block and the central main journal 11.
  • the crankshaft 1 is an in-line four-cylinder eight-balanced crankshaft. It should be understood that the number of the third balance block and the fourth balance block can be set according to actual requirements to better meet the actual requirements.
  • the third balance block and the fourth balance block are respectively one, and the third balance block and the fourth balance block are disposed adjacent to the first balance block 2 and the second balance block 3, respectively.
  • the crankshaft 1 is an in-line four-cylinder eight-balanced crankshaft
  • the distance between the third balancer and the first balancer 2 is smaller than the distance between the other balance block and the first balancer 2
  • the fourth balance block and the The distance between the two balance blocks 3 is smaller than the distance between the other balance blocks and the second balance block 3.
  • the mass of the third balance block and the mass of the fourth balance block may be increased to make the center of gravity of the crankshaft assembly 100 101 is offset from the central axis 12 of the crankshaft 1, and then the third and fourth weight removal holes are drilled on the third and fourth balance weights, respectively, such that the center of gravity 101 of the crankshaft assembly 100 is substantially parallel to the central axis 12 of the crankshaft 1. coincide.
  • the increase in the mass of the third balance block is obtained by increasing the radius, the width or the thickness of the third balance block, and the increase in the mass of the fourth balance block is made by the radius, width or thickness of the fourth balance block. Increased.
  • crankshaft 1 further includes: a third balance block and a fourth balance block, the third balance block is disposed on the crankshaft 1 and located at a side of the first balance block 2 away from the central spindle neck 11, and the fourth balance block is disposed at On the crankshaft 1 and on the side of the second balance block 3 away from the central main journal 11, the fourth balance block and the third balance block are about the center main journal That is, the distance between the third balance block and the central main journal 11 is greater than the distance between the first balance block 2 and the central main journal 11, and the distance between the fourth balance block and the central main journal 11 is greater than the second balance.
  • the distance between the block 3 and the central main journal 11 is, in other words, the first counterweight 2 is located between the third counterweight and the central main journal 11, and the second counterweight 3 is located between the fourth counterweight and the central main journal 11. At this time, the mass of the third balance block and the fourth balance block may be increased, or the quality of the third balance block and the fourth balance block may not be increased.
  • the mass of the first balancer 2 and the second balancer 3 may be increased only so that the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1. Then, the heavy holes are respectively drilled on the first balance block 2 and the second balance block 3 such that the center of gravity 101 of the crankshaft assembly 100 coincides with the central axis of the crankshaft.
  • the center of gravity 101 of 100 coincides with the central axis of the crankshaft.
  • the second balance block 3 is simultaneously increasing the mass of the first balance block 2, the second balance block 3, the third balance block and the fourth balance block such that the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, and then at the first balance block 2
  • the second balance block 3, the third balance block and the fourth balance block are respectively drilled with heavy holes such that the center of gravity 101 of the crankshaft assembly 100 coincides with the central axis of the crankshaft.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)

Abstract

A molding method for a crankshaft assembly of an inline four-cylinder engine comprises the following steps: S1, adjusting a center of gravity of the crankshaft having a first balancing block and a second balancing block to coincide with a central axis of the crankshaft; S2, increasing the mass of the first balancing block and the second balancing block to deflect the center of gravity of the crankshaft from the central axis of the crankshaft; and S3, drilling removing weight holes on the first balancing block and the second balancing block respectively to make the center of gravity of the crankshaft assembly to coincide with the central axis of the crankshaft. A crankshaft assembly of an inline four-cylinder engine is also disclosed. The molding method for the crankshaft assembly simplifies the complexity of the operation, enhances the production efficiency, and reduces the production cost.

Description

用于直列四缸发动机的曲轴组件及其成型方法 技术领域  Crankshaft assembly for in-line four-cylinder engine and forming method thereof
本发明涉及汽车领域,尤其是涉及一种用于直列四缸发动机的曲轴组件及其成型方 法。 说  Field of the Invention This invention relates to the automotive field, and more particularly to a crankshaft assembly for an inline four cylinder engine and a method of forming the same. Say
背景技术 Background technique
近年来随着汽车工业的发展, 整车舒适性的要求越来越高, 发动机作为汽车动力的 来源, 对其噪声与震动的控制要求更是越来越严格。 发动机曲轴的动平衡设计就是其 中重要的一环。  In recent years, with the development of the automobile industry, the requirements for vehicle comfort are getting higher and higher. As the source of automobile power, the control requirements for noise and vibration are more and more strict. The dynamic balance design of the engine crankshaft is an important part of it.
 Book
直列四缸发动机是目前使用最广泛的发动机结构类型,其曲轴的动平衡设计就显得 尤为重要, 而其动平衡设计目标就是将曲轴动不平衡量优化到最小, 使得发动机运转 过程中, 曲轴带给发动机的偏摆与震动最小。  The in-line four-cylinder engine is the most widely used engine structure type, and the dynamic balance design of the crankshaft is particularly important, and its dynamic balance design goal is to optimize the crankshaft dynamic imbalance to a minimum, so that the crankshaft is brought during engine operation. The engine has minimal yaw and vibration.
然而, 传统的曲轴在生产制造环节, 要达到曲轴的动平衡设计要求, 曲轴可能需要 在任何一个或多个平衡块上加工去重孔, 从而导致该工位的工装设计难度大、 操作难 度较高、 加工工时较长。 发明内容  However, in the production and manufacturing process, the crankshaft needs to meet the dynamic balance design requirements of the crankshaft. The crankshaft may need to process the heavy holes on any one or more balance blocks, which makes the tooling design of the station difficult and difficult to operate. High, long processing time. Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此, 本发明的一个目的在 于提出一种难度降低且生产效率高、 生产成本低的用于直列四缸发动机的曲轴组件的 成型方法。  The present invention aims to solve at least one of the technical problems existing in the prior art. Accordingly, it is an object of the present invention to provide a method of forming a crankshaft assembly for an in-line four-cylinder engine which is less difficult and has high production efficiency and low production cost.
本发明的另一个目的在于提出一种难度降低且生产效率高、生产成本低的用于直列 四缸发动机的曲轴组件。  Another object of the present invention is to provide a crankshaft assembly for an inline four-cylinder engine which is less difficult and has high production efficiency and low production cost.
根据本发明第一方面的用于直列四缸发动机的曲轴组件的成型方法, 包括以下步 骤: S l、 将具有第一平衡块和第二平衡块的曲轴的重心调整至与所述曲轴的中心轴线 重合; S2、 增加所述第一平衡块和所述第二平衡块的质量以使所述曲轴组件的所述重 心偏离所述曲轴的所述中心轴线; 以及 S3、 对所述第一平衡块和所述第二平衡块分别 钻去重孔以使所述曲轴组件的所述重心与所述曲轴的所述中心轴线重合。  A molding method for a crankshaft assembly for an in-line four-cylinder engine according to a first aspect of the present invention, comprising the steps of: S1, adjusting a center of gravity of a crankshaft having a first balance weight and a second balance weight to a center of the crankshaft The axes coincide; S2, increasing the mass of the first balance block and the second balance block such that the center of gravity of the crankshaft assembly is offset from the central axis of the crankshaft; and S3, for the first balance The block and the second balance block drill a heavy hole, respectively, such that the center of gravity of the crankshaft assembly coincides with the central axis of the crankshaft.
根据本发明的用于直列四缸发动机的曲轴组件的成型方法,曲轴组件加工去重孔的 轴向位置只有两个, 即第一平衡块和第二平衡块, 这样就给曲轴组件钻去重孔的工装 设计降低了难度, 简化了该工位操作的复杂性, 提高了生产效率, 且降低了生产成本。 Method for forming a crankshaft assembly for an in-line four-cylinder engine according to the present invention, the crankshaft assembly is machined to a heavy-hole There are only two axial positions, namely the first balance block and the second balance block, which reduces the difficulty of drilling the tool assembly of the crankshaft assembly, simplifies the complexity of the station operation, improves the production efficiency, and Reduced production costs.
可选地, 步骤 S 1中所述第一平衡块和所述第二平衡块位于所述曲轴的所述中心轴 线的同一侧。 由此, 缩小了去重孔的角度分布区域。  Optionally, the first balance block and the second balance block in step S1 are located on the same side of the central axis of the crankshaft. Thereby, the angular distribution area of the de-heavy hole is reduced.
进一步地, 步骤 S2中所述第一平衡块的质量的增加由将所述第一平衡块的半径、 宽度或厚度增加得到; 所述第二平衡块的质量的增加由将所述第二平衡块的半径、 宽 度或厚度增加得到。  Further, the increase of the mass of the first balance block in step S2 is obtained by increasing the radius, the width or the thickness of the first balance block; the increase of the mass of the second balance block is caused by the second balance The radius, width or thickness of the block is increased.
可选地, 所述曲轴具有中心主轴颈, 所述第一平衡块和所述第二平衡块关于所述中 心主轴颈对称。  Optionally, the crankshaft has a central main journal, and the first balance block and the second balance block are symmetrical about the central main journal.
进一步地, 所述曲轴进一步包括: 至少一个第三平衡块, 至少一个所述第三平衡块 设在所述第一平衡块和所述中心主轴颈之间; 和至少一个第四平衡块, 至少一个所述 第四平衡块设在所述第二平衡块和所述中心主轴颈之间, 至少一个所述第四平衡块和 至少一个所述第三平衡块关于所述中心主轴颈对称。  Further, the crankshaft further includes: at least one third balance block, at least one of the third balance blocks being disposed between the first balance block and the central main journal; and at least one fourth balance block, at least One of the fourth balance blocks is disposed between the second balance weight and the center main journal, and at least one of the fourth balance weights and at least one of the third balance weights are symmetrical about the center main journal.
根据本发明第二方面的用于直列四缸发动机的曲轴组件, 包括: 曲轴, 所述曲轴具 有中心主轴颈; 第一平衡块, 所述第一平衡块设在所述曲轴上且位于所述中心主轴颈 的一侧; 以及第二平衡块, 所述第二平衡块设在所述曲轴上且与所述第一平衡块在所 述曲轴的轴向上彼此间隔开, 所述第二平衡块位于所述中心主轴颈的另一侧, 其中所 述第一平衡块上设有第一预定质量块和第一去重孔, 所述第二平衡块上设有第二预定 质量块和第二去重孔, 以使所述曲轴组件的重心与所述曲轴的所述中心轴线重合。  A crankshaft assembly for an in-line four-cylinder engine according to a second aspect of the present invention, comprising: a crankshaft having a center main journal; a first balancer, the first balancer being disposed on the crankshaft and located at the a side of the center main journal; and a second balance block disposed on the crankshaft and spaced apart from the first balance block in the axial direction of the crankshaft, the second balance a block is located on the other side of the central main journal, wherein the first balance block is provided with a first predetermined mass and a first de-weighted hole, and the second balance block is provided with a second predetermined mass and a Second, the heavy holes are removed such that the center of gravity of the crankshaft assembly coincides with the central axis of the crankshaft.
根据本发明的用于直列四缸发动机的曲轴组件,曲轴组件加工去重孔的轴向位置固 定在指定区域内, 即第一平衡块和第二平衡块上, 这样使得动平衡检测工位打去重孔 时, 钻去重孔位置分布范围较小, 从而降低了钻去重孔的工装设计的难度, 简化了该 工位操作的复杂性, 提高了生产效率, 且降低了生产成本。  According to the crankshaft assembly for an in-line four-cylinder engine of the present invention, the axial position of the crankshaft assembly machining de-weighting hole is fixed in a designated area, that is, the first balance block and the second balance block, so that the dynamic balance detecting station hits When the heavy hole is removed, the distribution range of the drilled heavy hole is small, thereby reducing the difficulty of tooling design for drilling the heavy hole, simplifying the complexity of the work of the station, improving the production efficiency, and reducing the production cost.
可选地,所述第一平衡块和所述第二平衡块关于所述中心主轴颈对称且分别邻近所 述曲轴的两端设置。 由此, 可以更好地达到曲轴组件的动平衡设计要求。  Optionally, the first weight and the second weight are symmetric about the center spindle and are respectively adjacent to both ends of the crankshaft. Thereby, the dynamic balance design requirements of the crankshaft assembly can be better achieved.
进一步地, 所述第一预定质量块的质量等于第二预定质量块的质量。  Further, the quality of the first predetermined mass is equal to the mass of the second predetermined mass.
可选地, 所述第一预定质量块的质量由将所述第一平衡块的半径、 宽度或厚度增加 得到; 所述第二预定质量块的质量由将所述第二平衡块的半径、 宽度或厚度增加得到。  Optionally, the mass of the first predetermined mass is obtained by increasing a radius, a width or a thickness of the first weight; the mass of the second predetermined mass is determined by a radius of the second balancing block, The width or thickness is increased.
进一步地, 所述曲轴组件进一步包括: 至少一个第三平衡块, 至少一个所述第三平 衡块设在所述第一平衡块和所述中心主轴颈之间; 和至少一个第四平衡块, 至少一个 所述第四平衡块设在所述第二平衡块和所述中心主轴颈之间, 至少一个所述第四平衡 块和至少一个所述第三平衡块关于所述中心主轴颈对称。 Further, the crankshaft assembly further includes: at least one third balance block, at least one of the third balance blocks being disposed between the first balance block and the central main journal; and at least one fourth balance block, at least one The fourth balance block is disposed between the second balance weight and the center main journal, and at least one of the fourth balance weight and at least one of the third balance weights are symmetrical about the center main journal.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得 明显, 或通过本发明的实践了解到。 附图说明  The additional aspects and advantages of the invention will be set forth in part in the description which follows. DRAWINGS
本发明的上述和 /或附加的方面和优点从结合下面附图对实施例的描述中将变得明 显和容易理解, 其中:  The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from
图 1 是根据本发明实施例的曲轴组件增加了第一平衡块和第二平衡块的质量时的 示意图;  1 is a schematic view showing a state in which a crankshaft assembly increases the mass of a first balance weight and a second balance weight according to an embodiment of the present invention;
图 2 是根据本发明实施例的曲轴组件在第一平衡块和第二平衡块上钻去重孔的示 意图。 具体实施方式  2 is a schematic illustration of a crankshaft assembly drilling a heavy hole in a first weight and a second weight in accordance with an embodiment of the present invention. detailed description
下面详细描述本发明的实施例, 所述实施例的示例在附图中示出, 其中自始至终相 同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。 下面通过参考 附图描述的实施例是示例性的, 仅用于解释本发明, 而不能理解为对本发明的限制。  The embodiments of the present invention are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are intended to be illustrative only, and are not to be construed as limiting.
在本发明的描述中, 需要理解的是, 术语 "中心" 、 "横向" 、 "上" 、 "下" 、 "左" 、 "右" 、 "竖直" 、 "水平" 、 "顶" 、 "底" 、 "内" 、 "外" 等指示的 方位或位置关系为基于附图所示的方位或位置关系, 仅是为了便于描述本发明和简化 描述, 而不是指示或暗示所指的装置或元件必须具有特定的方位、 以特定的方位构造 和操作, 因此不能理解为对本发明的限制。 此外, 术语 "第一" 、 "第二 " 仅用于描 述目的, 而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。 由此, 限定有 "第一" 、 "第二" 的特征可以明示或者隐含地包括一个或者更多个该 特征。 在本发明的描述中, 除非另有说明, "多个" 的含义是两个或两个以上。  In the description of the present invention, it is to be understood that the terms "center", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship of the "bottom", "inside", "outside" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device. Or the components must have a particular orientation, are constructed and operated in a particular orientation, and are therefore not to be construed as limiting the invention. Moreover, the terms "first" and "second" are used for the purpose of description only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more unless otherwise stated.
在本发明的描述中, 需要说明的是, 除非另有明确的规定和限定, 术语 "安装" 、 "相连" 、 "连接" 应做广义理解, 例如, 可以是固定连接, 也可以是可拆卸连接, 或一体地连接; 可以是直接相连, 也可以通过中间媒介间接相连, 可以是两个元件内 部的连通。 对于本领域的普通技术人员而言, 可以具体情况理解上述术语在本发明中 的具体含义。  In the description of the present invention, it should be noted that the terms "installation", "connected", and "connected" should be understood broadly, and may be either fixed or detachable, unless explicitly stated or defined otherwise. Connected, or connected in one piece; can be directly connected, or indirectly connected through an intermediate medium, and can be internal to the two elements. The specific meaning of the above terms in the present invention can be understood by a person of ordinary skill in the art.
下面参考图 1 和图 2 描述根据本发明实施例的用于直列四缸发动机的曲轴组件 100。 A crankshaft assembly for an in-line four-cylinder engine in accordance with an embodiment of the present invention will now be described with reference to FIGS. 1 and 2. 100.
如图 1和图 2所示,根据本发明第一方面实施例的用于直列四缸发动机的曲轴组件 100的成型方法, 包括以下步骤:  As shown in FIGS. 1 and 2, a molding method of a crankshaft assembly 100 for an in-line four-cylinder engine according to an embodiment of the first aspect of the present invention includes the following steps:
S 1、将具有第一平衡块 2和第二平衡块 3的曲轴 1的重心 101调整至与曲轴 1的中 心轴线 12重合;  S1, adjusting the center of gravity 101 of the crankshaft 1 having the first balance block 2 and the second balance block 3 to coincide with the central axis 12 of the crankshaft 1;
52、增加第一平衡块 2和第二平衡块 3的质量以使曲轴组件 100的重心 101偏离曲 轴 1的所述中心轴线 12; 以及  52. increasing the mass of the first weight 2 and the second weight 3 such that the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1;
53、 对第一平衡块 2和第二平衡块 3分别钻去重孔以使曲轴组件 100的重心 101 与曲轴 1的中心轴线 12重合。  53. The heavy holes are drilled into the first balance block 2 and the second balance block 3, respectively, such that the center of gravity 101 of the crankshaft assembly 100 coincides with the central axis 12 of the crankshaft 1.
在图 1和图 2的示例中, 曲轴 1上具有第一平衡块 2和第二平衡块 3, 第一平衡块 In the examples of Figs. 1 and 2, the crankshaft 1 has a first balance block 2 and a second balance block 3, a first balance block
2和第二平衡块 3在曲轴 1的轴向上相互间隔开设置, 可选地, 第一平衡块 2、 第二平 衡块 3与曲轴 1一体成型。 这里, 曲轴 1可以为直列四缸四平衡块曲轴, 或者直列四 缸八平衡块曲轴等。 2 and the second balance block 3 are spaced apart from each other in the axial direction of the crankshaft 1, and optionally, the first balance block 2, the second balance block 3 is integrally formed with the crankshaft 1. Here, the crankshaft 1 may be an in-line four-cylinder four-balanced crankshaft, or an in-line four-cylinder eight-balanced crankshaft or the like.
在曲轴组件 100的理论设计阶段, 首先可以将曲轴 1 的重心 101调整到与曲轴 1 的中心轴线 12重合, 然后在第一平衡块 2和第二平衡块 3上分别增加一定的质量, 以 使曲轴组件 100的静不平衡量向与第一曲拐 4相反的方向偏移, 此时曲轴组件 100的 重心 101偏离曲轴 1的中心轴线 12, 如图 1所示。 这里, 需要说明的是, 偏移的静不 平衡量可以根据不同曲轴组件 100 的复杂系数以及毛坯的制造工艺水平进行设计。 上 述步骤 S 1和 S2可以通过数字模型实现并校核。  In the theoretical design stage of the crankshaft assembly 100, the center of gravity 101 of the crankshaft 1 can first be adjusted to coincide with the central axis 12 of the crankshaft 1, and then a certain mass is added to the first weight 2 and the second weight 3, respectively. The static unbalance amount of the crankshaft assembly 100 is offset in a direction opposite to the first crank 4, at which time the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, as shown in FIG. Here, it should be noted that the amount of static imbalance of the offset can be designed according to the complexity factor of the different crankshaft assemblies 100 and the manufacturing process level of the blank. The above steps S 1 and S2 can be implemented and verified by a digital model.
同时, 曲轴组件 100在生产加工的过程中, 动平衡检测环节仅通过对曲轴的第一平 衡块 2与第二平衡块 3钻去重孔的方式, 例如可以分别在第一平衡块 2上钻第一去重 孔 21, 在第二平衡块 3上钻去重孔 31, 就可以使得最终的曲轴组件 100的重心 101趋 近于曲轴 1的中心轴线 12,此时曲轴组件 100的重心 101与曲轴 1的中心轴线 12大致 重合, 以满足曲轴 1 的动平衡设计要求, 如图 3所示。 这里, 需要说明的是, "曲轴 组件 100的重心 101与曲轴 1的中心轴线 12大致重合"可以理解为曲轴组件 100的重 心 101和曲轴 1的中心轴线 12完全重合, 此时曲轴组件 100的重心 101位于曲轴 1的 中心轴线 12上, 或者曲轴组件 100的重心 101和曲轴 1的中心轴线 12之间的距离在 一个很小的范围内。  At the same time, during the production process of the crankshaft assembly 100, the dynamic balance detecting step only passes through the heavy holes of the first balance block 2 and the second balance block 3 of the crankshaft, for example, can be drilled on the first balance block 2, respectively. The first de-biting hole 21, the heavy hole 31 is drilled in the second balancing block 3, so that the center of gravity 101 of the final crankshaft assembly 100 approaches the central axis 12 of the crankshaft 1, at which time the center of gravity 101 of the crankshaft assembly 100 is The central axis 12 of the crankshaft 1 substantially coincides to meet the dynamic balance design requirements of the crankshaft 1, as shown in FIG. Here, it should be noted that "the center of gravity 101 of the crankshaft assembly 100 substantially coincides with the central axis 12 of the crankshaft 1" is understood to mean that the center of gravity 101 of the crankshaft assembly 100 and the central axis 12 of the crankshaft 1 are completely coincident, at which point the center of gravity of the crankshaft assembly 100 101 is located on the central axis 12 of the crankshaft 1, or the distance between the center of gravity 101 of the crankshaft assembly 100 and the central axis 12 of the crankshaft 1 is within a small range.
也就是说, 在设计阶段可以在曲轴组件 100设计平衡后, 预先在曲轴 1左右两侧位 于曲轴 1的中心轴线 12同一侧的平衡块(例如图 1和图 2中所示的第一平衡块 2和第 二平衡块 3 ) 上增加一定的质量, 加工时, 仅在设计预先增加质量的平衡块 (例如图 1 和图 2中所示的第一平衡块 2和第二平衡块 3 ) 上进行去重, 即通过钻去重孔的方式, 实现曲轴组件 100的动平衡。 That is to say, in the design stage, after the crankshaft assembly 100 is balanced, the balance weights on the same side of the central axis 12 of the crankshaft 1 on the left and right sides of the crankshaft 1 (for example, the first balance block shown in FIGS. 1 and 2) can be used. 2 and Adding a certain mass to the two balancing blocks 3), during processing, deduplicating only on the balancing block designed to increase the mass in advance (for example, the first balancing block 2 and the second balancing block 3 shown in Figs. 1 and 2) That is, the dynamic balance of the crankshaft assembly 100 is achieved by drilling the heavy holes.
根据本发明实施例的用于直列四缸发动机的曲轴组件 100 的成型方法, 曲轴组件 100加工去重孔的轴向位置只有两个, 即第一平衡块 2和第二平衡块 3, 这样就给曲轴 组件 100钻去重孔的工装设计降低了难度, 简化了该工位操作的复杂性, 提高了生产 效率, 且降低了生产成本。  According to the molding method of the crankshaft assembly 100 for an in-line four-cylinder engine according to an embodiment of the present invention, the axial position of the crankshaft assembly 100 for processing the de-duty holes is only two, that is, the first balancer 2 and the second balancer 3, so that The tooling design for drilling the heavy-duty hole of the crankshaft assembly 100 reduces the difficulty, simplifies the complexity of the operation of the station, improves the production efficiency, and reduces the production cost.
在本发明的一个实施例中, 步骤 S 1中第一平衡块 2和第二平衡块 3位于曲轴 1的 中心轴线 12的同一侧。参照图 1和图 2, 第一平衡块 2和第二平衡块 3可大致为扇形, 第一平衡块 2和第二平衡块 3均位于曲轴 1的中心轴线 12的下方, 具体地, 第一平衡 块 2和第二平衡块 3的一端与曲轴 1的外周面相连, 另一端朝向远离曲轴 1的中心轴 线 12的方向延伸, 这样当增加第一平衡块 2和第二平衡块 3的质量时, 可以有效保证 曲轴组件 100的重心 101朝向第一平衡块 2和第二平衡块 3的方向 (例如图 1和图 2 中所示的下方) 偏移, 且通过将第一平衡块 2和第二平衡块 3设在曲轴 1的中心轴线 12的同一侧, 缩小了去重孔的角度分布区域。  In one embodiment of the invention, the first weight 2 and the second weight 3 are located on the same side of the central axis 12 of the crankshaft 1 in step S1. Referring to FIGS. 1 and 2, the first weight 2 and the second weight 3 may be substantially fan-shaped, and the first weight 2 and the second weight 3 are both located below the central axis 12 of the crankshaft 1, specifically, first One end of the weight 2 and the second weight 3 is connected to the outer peripheral surface of the crankshaft 1, and the other end extends in a direction away from the central axis 12 of the crankshaft 1, so that when the masses of the first weight 2 and the second weight 3 are increased , it can effectively ensure that the center of gravity 101 of the crankshaft assembly 100 is offset toward the direction of the first balance block 2 and the second balance block 3 (for example, as shown in FIGS. 1 and 2), and by the first balance block 2 and the first The second balance block 3 is disposed on the same side of the central axis 12 of the crankshaft 1, and the angular distribution area of the de-weighting holes is reduced.
进一步地, 步骤 S2中第一平衡块 2的质量的增加由将第一平衡块 2的半径、 宽度 或厚度增加得到, 第二平衡块 3 的质量的增加由将第二平衡块 3的半径、 宽度或厚度 增加得到。  Further, the increase in the mass of the first weight 2 in step S2 is obtained by increasing the radius, width or thickness of the first weight 2, and the increase in the mass of the second weight 3 is caused by the radius of the second weight 3, The width or thickness is increased.
也就是说, 增加第一平衡块 2的质量可以通过增加第一平衡块 2的半径, 即增加第 一平衡块 2在曲轴 1的径向上的延伸长度得到, 或者可以通过增加第一平衡块 2的宽 度, 即增加第一平衡块 2在曲轴 1 的周向上的张开角度得到, 或者可以通过增加第一 平衡块 2的厚度, 即增加第一平衡块 2在曲轴 1的中心轴线 12上的两个表面之间的距 离得到。  That is to say, increasing the mass of the first weight 2 can be obtained by increasing the radius of the first weight 2, that is, increasing the length of the first weight 2 in the radial direction of the crankshaft 1, or by adding the first weight 2 The width of the first balance block 2 in the circumferential direction of the crankshaft 1 is increased, or the thickness of the first balance block 2 can be increased, that is, the first balance block 2 is increased on the central axis 12 of the crankshaft 1. The distance between the two surfaces is obtained.
增加第二平衡块 3的质量可以通过增加第二平衡块 3的半径, 即增加第二平衡块 3 在曲轴 1 的径向上的延伸长度得到, 或者可以通过增加第二平衡块 3 的宽度, 即增加 第二平衡块 3在曲轴 1 的周向上的张开角度得到, 或者可以通过增加第二平衡块 3的 厚度, 即增加第二平衡块 3在曲轴 1的中心轴线 12上的两个表面之间的距离得到。  Increasing the mass of the second weight 3 can be obtained by increasing the radius of the second weight 3, that is, increasing the length of the second weight 3 in the radial direction of the crankshaft 1, or by increasing the width of the second weight 3, ie Increasing the opening angle of the second weight 3 in the circumferential direction of the crankshaft 1 or by increasing the thickness of the second weight 3, that is, increasing the two surfaces of the second weight 3 on the central axis 12 of the crankshaft 1 The distance between them is obtained.
可选地, 曲轴 1具有中心主轴颈 11, 第一平衡块 2和第二平衡块 3关于中心主轴 颈 11对称。 如图 1和图 2所示, 曲轴 1关于中心主轴颈 11的中心平面 111大致对称, 第一平衡块 2和第二平衡块 3关于中心主轴颈 11的中心平面 111对称。 进一步地, 曲轴 1进一步包括: 至少一个第三平衡块和至少一个第四平衡块, 至少 一个第三平衡块设在第一平衡块 2和中心主轴颈 11之间, 至少一个第四平衡块设在第 二平衡块 3和中心主轴颈 11之间, 至少一个第四平衡块和至少一个第三平衡块关于中 心主轴颈 11对称。 Alternatively, the crankshaft 1 has a central main journal 11, the first counterweight 2 and the second counterweight 3 being symmetrical about the central main journal 11. As shown in Figures 1 and 2, the crankshaft 1 is substantially symmetrical about a central plane 111 of the central main journal 11, the first counterweight 2 and the second counterweight 3 being symmetrical about a central plane 111 of the central main journal 11. Further, the crankshaft 1 further includes: at least one third balance block and at least one fourth balance block, at least one third balance block being disposed between the first balance block 2 and the central main journal 11, at least one fourth balance block Between the second weight 3 and the central main journal 11, at least one fourth counterweight and at least one third counterweight are symmetrical about the central main journal 11.
例如在本发明的其中一个示例中, 第三平衡块和第四平衡块均大致为扇形, 第三平 衡块和第四平衡块均设在曲轴 1上, 第三平衡块与中心主轴颈 11之间的距离小于第一 平衡块 2与中心主轴颈 11之间的距离, 第四平衡块与中心主轴颈 11之间的距离小于 第二平衡块 3与中心主轴颈 11之间的距离, 且第三平衡块与中心主轴颈 11之间的距 离等于第四平衡块与中心主轴颈 11之间的距离。 可选地, 曲轴 1为直列四缸八平衡块 曲轴。 需要理解的是, 第三平衡块和第四平衡块的数量可以根据实际要求设置, 以更 好地满足实际要求。  For example, in one example of the present invention, the third balance block and the fourth balance block are each substantially fan-shaped, and the third balance block and the fourth balance block are both disposed on the crankshaft 1, and the third balance block and the central main journal 11 The distance between the first balance block 2 and the central main journal 11 is smaller than the distance between the second balance block 3 and the central main journal 11 and the distance between the second balance block 3 and the central main journal 11 is The distance between the third balance block and the central main journal 11 is equal to the distance between the fourth balance block and the central main journal 11. Optionally, the crankshaft 1 is an in-line four-cylinder eight-balanced crankshaft. It should be understood that the number of the third balance block and the fourth balance block can be set according to actual requirements to better meet the actual requirements.
第三平衡块和第四平衡块分别为一个,且第三平衡块和第四平衡块分别邻近第一平 衡块 2和第二平衡块 3设置。 例如当曲轴 1为直列四缸八平衡块曲轴时, 第三平衡块 与第一平衡块 2之间的距离小于与其他平衡块与第一平衡块 2之间的距离, 第四平衡 块与第二平衡块 3之间的距离小于与其他平衡块与第二平衡块 3之间的距离, 此时, 可以增加第三平衡块的质量和第四平衡块的质量, 以使曲轴组件 100的重心 101偏离 曲轴 1的中心轴线 12, 然后分别在第三平衡块和第四平衡块上钻第三去重孔和第四去 重孔, 使得曲轴组件 100的重心 101与曲轴 1的中心轴线 12大致重合。  The third balance block and the fourth balance block are respectively one, and the third balance block and the fourth balance block are disposed adjacent to the first balance block 2 and the second balance block 3, respectively. For example, when the crankshaft 1 is an in-line four-cylinder eight-balanced crankshaft, the distance between the third balancer and the first balancer 2 is smaller than the distance between the other balance block and the first balancer 2, and the fourth balance block and the The distance between the two balance blocks 3 is smaller than the distance between the other balance blocks and the second balance block 3. At this time, the mass of the third balance block and the mass of the fourth balance block may be increased to make the center of gravity of the crankshaft assembly 100 101 is offset from the central axis 12 of the crankshaft 1, and then the third and fourth weight removal holes are drilled on the third and fourth balance weights, respectively, such that the center of gravity 101 of the crankshaft assembly 100 is substantially parallel to the central axis 12 of the crankshaft 1. coincide.
这里, 需要说明的是, 第三平衡块的质量的增加由将第三平衡块的半径、 宽度或厚 度增加得到, 第四平衡块的质量的增加由将第四平衡块的半径、 宽度或厚度增加得到。  Here, it should be noted that the increase in the mass of the third balance block is obtained by increasing the radius, the width or the thickness of the third balance block, and the increase in the mass of the fourth balance block is made by the radius, width or thickness of the fourth balance block. Increased.
进一步地, 曲轴 1进一步包括: 第三平衡块和第四平衡块, 第三平衡块设在曲轴 1 上且位于第一平衡块 2的远离中心主轴颈 11的一侧, 第四平衡块设在曲轴 1上且位于 第二平衡块 3的远离中心主轴颈 11的一侧, 第四平衡块和第三平衡块关于中心主轴颈 11对称。  Further, the crankshaft 1 further includes: a third balance block and a fourth balance block, the third balance block is disposed on the crankshaft 1 and located at a side of the first balance block 2 away from the central spindle neck 11, and the fourth balance block is disposed at On the crankshaft 1 and on the side of the second counterweight 3 remote from the central main journal 11, the fourth counterweight and the third counterweight are symmetrical about the central main journal 11.
也就是说, 第三平衡块与中心主轴颈 11之间的距离大于第一平衡块 2与中心主轴 颈 11之间的距离, 第四平衡块与中心主轴颈 11之间的距离大于第二平衡块 3与中心 主轴颈 11之间的距离, 换言之, 第一平衡块 2位于第三平衡块和中心主轴颈 11之间, 第二平衡块 3位于第四平衡块和中心主轴颈 11之间。 此时, 可以增加第三平衡块和第 四平衡块的质量, 也可以不增加第三平衡块和第四平衡块的质量。  That is, the distance between the third balance block and the central main journal 11 is greater than the distance between the first balance block 2 and the central main journal 11, and the distance between the fourth balance block and the central main journal 11 is greater than the second balance. The distance between the block 3 and the central main journal 11 is, in other words, the first counterweight 2 is located between the third counterweight and the central main journal 11, and the second counterweight 3 is located between the fourth counterweight and the central main journal 11. At this time, the mass of the third balance block and the fourth balance block may be increased, or the quality of the third balance block and the fourth balance block may not be increased.
综上所述, 当曲轴 1为直列四缸八平衡块曲轴时, 可以仅增加第一平衡块 2和第二 平衡块 3的质量, 以使曲轴组件 100的重心 101偏离曲轴 1的中心轴线 12, 然后在第 一平衡块 2和第二平衡块 3上分别钻去重孔, 使得曲轴组件 100的重心 101与曲轴的 中心轴线重合。 In summary, when the crankshaft 1 is an in-line four-cylinder eight-balanced crankshaft, only the first balancer 2 and the second may be added. The mass of the weight 3 is balanced such that the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, and then the heavy holes are drilled on the first weight 2 and the second weight 3, respectively, such that the center of gravity 101 of the crankshaft assembly 100 The central axes of the crankshafts coincide.
或者仅增加第三平衡块和第四平衡块的质量,以使曲轴组件 100的重心 101偏离曲 轴 1的中心轴线 12, 然后在第三平衡块和第四平衡块上分别钻去重孔, 使得曲轴组件 100的重心 101与曲轴的中心轴线重合。  Or merely increasing the mass of the third balance weight and the fourth balance weight such that the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, and then the heavy holes are drilled on the third balance weight and the fourth balance weight, respectively, so that The center of gravity 101 of the crankshaft assembly 100 coincides with the central axis of the crankshaft.
或者同时增加第一平衡块 2、 第二平衡块 3、 第三平衡块和第四平衡块的质量, 以 使曲轴组件 100的重心 101偏离曲轴 1的中心轴线 12, 然后在第一平衡块 2、 第二平 衡块 3、第三平衡块和第四平衡块上分别钻去重孔, 使得曲轴组件 100的重心 101与曲 轴的中心轴线重合。  Or simultaneously increasing the mass of the first balance block 2, the second balance block 3, the third balance block and the fourth balance block such that the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, and then at the first balance block 2 The second balance block 3, the third balance block and the fourth balance block are respectively drilled with heavy holes such that the center of gravity 101 of the crankshaft assembly 100 coincides with the central axis of the crankshaft.
如图 1和图 2所示,根据本发明第二方面实施例的用于直列四缸发动机的曲轴组件 100, 包括曲轴 1、 第一平衡块 2以及第二平衡块 3。  As shown in FIGS. 1 and 2, a crankshaft assembly 100 for an in-line four-cylinder engine according to an embodiment of the second aspect of the present invention includes a crankshaft 1, a first weight 2, and a second weight 3.
曲轴 1具有中心主轴颈 11。 第一平衡块 2设在曲轴 1上且位于中心主轴颈 11的一 侧。例如在图 1和图 2的示例中, 曲轴 1沿其轴向延伸, 中心主轴颈 11设在曲轴 1上, 且大致位于曲轴 1 的中央, 第一平衡块 2可以大致为扇形, 第一平衡块 2位于中心主 轴颈 11的左侧。 可选地, 第一平衡块 2与曲轴 1一体成型。  The crankshaft 1 has a central main journal 11. The first weight 2 is provided on the crankshaft 1 and on one side of the center main journal 11. For example, in the examples of FIGS. 1 and 2, the crankshaft 1 extends along its axial direction, the central main journal 11 is disposed on the crankshaft 1, and is located substantially at the center of the crankshaft 1, and the first balancer 2 may be substantially fan-shaped, the first balance Block 2 is located on the left side of the central main journal 11. Alternatively, the first weight 2 is integrally formed with the crankshaft 1.
第二平衡块 3设在曲轴 1上,且第二平衡块 3与第一平衡块 2在曲轴 1的轴向上彼 此间隔开, 第二平衡块 3位于中心主轴颈 11的另一侧, 其中第一平衡块 2上设有第一 预定质量块 (图未示出) 和第一去重孔 21, 第二平衡块 3上设有第二预定质量块 (图 未示出)和第二去重孔 31,以使曲轴组件 100的重心 101与曲轴 1的中心轴线 12重合。 这里, 需要说明的是, 第一预定质量块和第二预定质量块为根据本发明第一方面实施 例的用于直列四缸发动机的曲轴组件 100的成型方法中在第一平衡块 2和第二平衡块 3 上增加的质量。  The second weight 3 is disposed on the crankshaft 1, and the second weight 3 is spaced apart from the first weight 2 in the axial direction of the crankshaft 1, and the second weight 3 is located on the other side of the center spindle neck 11, wherein The first weight 2 is provided with a first predetermined mass (not shown) and a first weight removal hole 21, and the second weight 3 is provided with a second predetermined mass (not shown) and a second The heavy holes 31 are such that the center of gravity 101 of the crankshaft assembly 100 coincides with the central axis 12 of the crankshaft 1. Here, it is to be noted that the first predetermined mass and the second predetermined mass are in the first balancing block 2 and the molding method of the crankshaft assembly 100 for the in-line four-cylinder engine according to the embodiment of the first aspect of the present invention. The added mass on the second balance block 3.
参照图 1和图 2, 第二平衡块 3可以大致为扇形, 第二平衡块 3位于中心主轴颈 11 的右侧, 第一预定质量块和第二预定质量块分别设在第一平衡块 2和第二平衡块 3上, 此时曲轴组件 100的重心 101会偏离曲轴 1的中心轴线 12,即曲轴组件 100的重心 101 与曲轴 1的中心轴线 12不重合, 第一去重孔 21和第二去重孔 31分别形成在第一平衡 块 2和第二平衡块 3上, 通过在第一平衡块 2和第二平衡块 3上分别钻第一去重孔 21 和第二去重孔 31,可以使得曲轴组件 100的重心 101与曲轴 1的中心轴线 12大致重合。 这里, "曲轴组件 100的重心 101与曲轴 1的中心轴线 12大致重合"可以理解为曲轴 组件 100的重心 101和曲轴 1的中心轴线 12完全重合, 此时曲轴组件 100的重心 101 位于曲轴 1的中心轴线 12上, 或者曲轴组件 100的重心 101和曲轴 1的中心轴线 12 之间的距离在一个很小的范围内。 需要理解的是, 第一去重孔 21和第二去重孔 31 的 数量、 形状和尺寸等可以根据实际要求设置, 以更好地满足实际要求。 Referring to FIGS. 1 and 2, the second weight 3 may be substantially fan-shaped, the second weight 3 is located on the right side of the center spindle neck 11, and the first predetermined mass and the second predetermined mass are respectively disposed on the first weight 2 And the second balance block 3, at this time, the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, that is, the center of gravity 101 of the crankshaft assembly 100 does not coincide with the central axis 12 of the crankshaft 1, the first de-weighting hole 21 and the Two de-weighting holes 31 are respectively formed on the first balance block 2 and the second balance block 3, and the first de-weighting hole 21 and the second de-weighting hole 31 are drilled on the first balance block 2 and the second balance block 3, respectively. The center of gravity 101 of the crankshaft assembly 100 can be made substantially coincident with the central axis 12 of the crankshaft 1. Here, "the center of gravity 101 of the crankshaft assembly 100 substantially coincides with the central axis 12 of the crankshaft 1" can be understood as a crankshaft. The center of gravity 101 of the assembly 100 and the central axis 12 of the crankshaft 1 are completely coincident, at which point the center of gravity 101 of the crankshaft assembly 100 is located on the central axis 12 of the crankshaft 1, or the distance between the center of gravity 101 of the crankshaft assembly 100 and the central axis 12 of the crankshaft 1. In a small range. It should be understood that the number, shape, and size of the first de-weighting hole 21 and the second de-weighting hole 31 may be set according to actual requirements to better meet actual requirements.
根据本发明实施例的用于直列四缸发动机的曲轴组件 100, 曲轴组件 100加工去重 孔的轴向位置固定在指定区域内, 即第一平衡块 2和第二平衡块 3上, 这样使得动平 衡检测工位打去重孔时, 钻去重孔位置分布范围较小, 从而降低了钻去重孔的工装设 计的难度, 简化了该工位操作的复杂性, 提高了生产效率, 且降低了生产成本。  According to the crankshaft assembly 100 for an in-line four-cylinder engine according to an embodiment of the present invention, the axial position of the crankshaft assembly 100 for processing the de-weighting holes is fixed in the designated area, that is, the first balancer 2 and the second balancer 3, so that When the dynamic balance detecting station hits the heavy hole, the distribution range of the drilled heavy hole is small, thereby reducing the difficulty of the tooling design of drilling the heavy hole, simplifying the complexity of the operation of the station, improving the production efficiency, and Reduced production costs.
在本发明的一个实施例中,第一平衡块 2和第二平衡块 3关于中心主轴颈 11对称, 且第一平衡块 2和第二平衡块 3分别邻近曲轴 1的两端设置。参照图 1和图 2, 第一平 衡块 2和第二平衡块 3均位于曲轴 1的中心轴线 12的下方, 且第一平衡块 2与中心主 轴颈 11之间的距离等于第二平衡块 3与中心主轴颈 11之间的距离, 当曲轴 1为直列 四缸四平衡块曲轴时, 第一平衡块 2与中心主轴颈 11之间的距离大于中心主轴颈 11 左侧的其它平衡块与中心主轴颈 11之间的距离, 第二平衡块 3与中心主轴颈 11之间 的距离大于中心主轴颈 11右侧的其它平衡块与中心主轴颈 11之间的距离。 由此, 通 过将第一平衡块 2和第二平衡块 3分别邻近曲轴 1 的两端设置, 从而可以更好地达到 曲轴组件 100的动平衡设计要求。  In one embodiment of the invention, the first weight 2 and the second weight 3 are symmetrical about the central main journal 11, and the first weight 2 and the second weight 3 are respectively disposed adjacent to both ends of the crankshaft 1. 1 and 2, the first balancer 2 and the second balancer 3 are both located below the central axis 12 of the crankshaft 1, and the distance between the first balancer 2 and the central main journal 11 is equal to the second balance 3 The distance from the central main journal 11 when the crankshaft 1 is an in-line four-cylinder four-balanced crankshaft, the distance between the first balancer 2 and the central main journal 11 is greater than the other balance blocks and the center on the left side of the central main journal 11 The distance between the main journals 11, the distance between the second balancer 3 and the central main journal 11 is greater than the distance between the other balance blocks on the right side of the central main journal 11 and the central main journal 11. Thus, by arranging the first balance block 2 and the second balance block 3 adjacent to both ends of the crankshaft 1, respectively, the dynamic balance design requirements of the crankshaft assembly 100 can be better achieved.
进一步地, 第一预定质量块的质量等于第二预定质量块的质量。 也就是说, 第一平 衡块 2上增加的质量与第二平衡块 3上增加的质量相等。 当然, 本发明不限于此, 在 本发明的另一些示例中, 第一预定质量块的质量还可以与第二预定质量块的质量不相 等, 即第一平衡块 2上增加的质量不等于第二平衡块 3上增加的质量。 需要理解的是, 第一平衡块 2上增加的质量和第二平衡块 3上增加的质量的具体数值可以根据实际要 求设置, 以更好地满足实际要求。  Further, the quality of the first predetermined mass is equal to the mass of the second predetermined mass. That is, the added mass on the first balance block 2 is equal to the added mass on the second balance block 3. Of course, the present invention is not limited thereto. In other examples of the present invention, the quality of the first predetermined mass may also be different from the mass of the second predetermined mass, that is, the added mass on the first balancing block 2 is not equal to the first The weight of the second balance block 3 is increased. It is to be understood that the added mass on the first weight 2 and the specific value of the added mass on the second weight 3 can be set according to actual requirements to better meet the actual requirements.
可选地, 第一预定质量块与第一平衡块 2、 第二预定质量块与第二平衡块 3分别一 体成型, 此时第一预定质量块的质量可以由将所述第一平衡块 2 的半径、 宽度或厚度 增加得到, 第二预定质量块的质量可以由将所述第二平衡块 3 的半径、 宽度或厚度增 加得到。  Optionally, the first predetermined mass is integrally formed with the first balance block 2, the second predetermined mass, and the second balance 3, respectively, and the quality of the first predetermined mass may be obtained by the first balance 2 The radius, width or thickness is increased, and the mass of the second predetermined mass can be obtained by increasing the radius, width or thickness of the second weight 3.
换言之, 增加第一平衡块 2的质量可以通过增加第一平衡块 2的半径, 即增加第一 平衡块 2在曲轴 1的径向上的延伸长度得到, 或者可以通过增加第一平衡块 2的宽度, 即增加第一平衡块 2在曲轴 1 的周向上的张开角度得到, 或者可以通过增加第一平衡 块 2的厚度, 即增加第一平衡块 2在曲轴 1的中心轴线 12上的两个表面之间的距离得 到。 In other words, increasing the mass of the first weight 2 can be obtained by increasing the radius of the first weight 2, that is, increasing the length of the first weight 2 in the radial direction of the crankshaft 1, or by increasing the width of the first weight 2 , that is, increasing the opening angle of the first balance block 2 in the circumferential direction of the crankshaft 1, or by increasing the first balance The thickness of the block 2, i.e., the distance between the two surfaces of the first weight 2 on the central axis 12 of the crankshaft 1 is increased.
增加第二平衡块 3的质量可以通过增加第二平衡块 3的半径, 即增加第二平衡块 3 在曲轴 1 的径向上的延伸长度得到, 或者可以通过增加第二平衡块 3 的宽度, 即增加 第二平衡块 3在曲轴 1 的周向上的张开角度得到, 或者可以通过增加第二平衡块 3的 厚度, 即增加第二平衡块 3在曲轴 1的中心轴线 12上的两个表面之间的距离得到。  Increasing the mass of the second weight 3 can be obtained by increasing the radius of the second weight 3, that is, increasing the length of the second weight 3 in the radial direction of the crankshaft 1, or by increasing the width of the second weight 3, ie Increasing the opening angle of the second weight 3 in the circumferential direction of the crankshaft 1 or by increasing the thickness of the second weight 3, that is, increasing the two surfaces of the second weight 3 on the central axis 12 of the crankshaft 1 The distance between them is obtained.
进一步地, 曲轴 1进一步包括: 至少一个第三平衡块和至少一个第四平衡块, 至少 一个第三平衡块设在第一平衡块 2和中心主轴颈 11之间, 至少一个第四平衡块设在第 二平衡块 3和中心主轴颈 11之间, 至少一个第四平衡块和至少一个第三平衡块关于中 心主轴颈 11对称。  Further, the crankshaft 1 further includes: at least one third balance block and at least one fourth balance block, at least one third balance block being disposed between the first balance block 2 and the central main journal 11, at least one fourth balance block Between the second weight 3 and the central main journal 11, at least one fourth counterweight and at least one third counterweight are symmetrical about the central main journal 11.
例如在本发明的其中一个示例中, 第三平衡块和第四平衡块均大致为扇形, 第三平 衡块和第四平衡块均设在曲轴 1上, 第三平衡块与中心主轴颈 11之间的距离小于第一 平衡块 2与中心主轴颈 11之间的距离, 第四平衡块与中心主轴颈 11之间的距离小于 第二平衡块 3与中心主轴颈 11之间的距离, 且第三平衡块与中心主轴颈 11之间的距 离等于第四平衡块与中心主轴颈 11之间的距离。 可选地, 曲轴 1为直列四缸八平衡块 曲轴。 需要理解的是, 第三平衡块和第四平衡块的数量可以根据实际要求设置, 以更 好地满足实际要求。  For example, in one example of the present invention, the third balance block and the fourth balance block are each substantially fan-shaped, and the third balance block and the fourth balance block are both disposed on the crankshaft 1, and the third balance block and the central main journal 11 The distance between the first balance block 2 and the central main journal 11 is smaller than the distance between the second balance block 3 and the central main journal 11 and the distance between the second balance block 3 and the central main journal 11 is The distance between the third balance block and the central main journal 11 is equal to the distance between the fourth balance block and the central main journal 11. Optionally, the crankshaft 1 is an in-line four-cylinder eight-balanced crankshaft. It should be understood that the number of the third balance block and the fourth balance block can be set according to actual requirements to better meet the actual requirements.
第三平衡块和第四平衡块分别为一个,且第三平衡块和第四平衡块分别邻近第一平 衡块 2和第二平衡块 3设置。 例如当曲轴 1为直列四缸八平衡块曲轴时, 第三平衡块 与第一平衡块 2之间的距离小于与其他平衡块与第一平衡块 2之间的距离, 第四平衡 块与第二平衡块 3之间的距离小于与其他平衡块与第二平衡块 3之间的距离, 此时, 可以增加第三平衡块的质量和第四平衡块的质量, 以使曲轴组件 100的重心 101偏离 曲轴 1的中心轴线 12, 然后分别在第三平衡块和第四平衡块上钻第三去重孔和第四去 重孔, 使得曲轴组件 100的重心 101与曲轴 1的中心轴线 12大致重合。  The third balance block and the fourth balance block are respectively one, and the third balance block and the fourth balance block are disposed adjacent to the first balance block 2 and the second balance block 3, respectively. For example, when the crankshaft 1 is an in-line four-cylinder eight-balanced crankshaft, the distance between the third balancer and the first balancer 2 is smaller than the distance between the other balance block and the first balancer 2, and the fourth balance block and the The distance between the two balance blocks 3 is smaller than the distance between the other balance blocks and the second balance block 3. At this time, the mass of the third balance block and the mass of the fourth balance block may be increased to make the center of gravity of the crankshaft assembly 100 101 is offset from the central axis 12 of the crankshaft 1, and then the third and fourth weight removal holes are drilled on the third and fourth balance weights, respectively, such that the center of gravity 101 of the crankshaft assembly 100 is substantially parallel to the central axis 12 of the crankshaft 1. coincide.
这里, 需要说明的是, 第三平衡块的质量的增加由将第三平衡块的半径、 宽度或厚 度增加得到, 第四平衡块的质量的增加由将第四平衡块的半径、 宽度或厚度增加得到。  Here, it should be noted that the increase in the mass of the third balance block is obtained by increasing the radius, the width or the thickness of the third balance block, and the increase in the mass of the fourth balance block is made by the radius, width or thickness of the fourth balance block. Increased.
进一步地, 曲轴 1进一步包括: 第三平衡块和第四平衡块, 第三平衡块设在曲轴 1 上且位于第一平衡块 2的远离中心主轴颈 11的一侧, 第四平衡块设在曲轴 1上且位于 第二平衡块 3的远离中心主轴颈 11的一侧, 第四平衡块和第三平衡块关于中心主轴颈 也就是说, 第三平衡块与中心主轴颈 11之间的距离大于第一平衡块 2与中心主轴 颈 11之间的距离, 第四平衡块与中心主轴颈 11之间的距离大于第二平衡块 3与中心 主轴颈 11之间的距离, 换言之, 第一平衡块 2位于第三平衡块和中心主轴颈 11之间, 第二平衡块 3位于第四平衡块和中心主轴颈 11之间。 此时, 可以增加第三平衡块和第 四平衡块的质量, 也可以不增加第三平衡块和第四平衡块的质量。 Further, the crankshaft 1 further includes: a third balance block and a fourth balance block, the third balance block is disposed on the crankshaft 1 and located at a side of the first balance block 2 away from the central spindle neck 11, and the fourth balance block is disposed at On the crankshaft 1 and on the side of the second balance block 3 away from the central main journal 11, the fourth balance block and the third balance block are about the center main journal That is, the distance between the third balance block and the central main journal 11 is greater than the distance between the first balance block 2 and the central main journal 11, and the distance between the fourth balance block and the central main journal 11 is greater than the second balance. The distance between the block 3 and the central main journal 11 is, in other words, the first counterweight 2 is located between the third counterweight and the central main journal 11, and the second counterweight 3 is located between the fourth counterweight and the central main journal 11. At this time, the mass of the third balance block and the fourth balance block may be increased, or the quality of the third balance block and the fourth balance block may not be increased.
综上所述, 当曲轴 1为直列四缸八平衡块曲轴时, 可以仅增加第一平衡块 2和第二 平衡块 3的质量, 以使曲轴组件 100的重心 101偏离曲轴 1的中心轴线 12, 然后在第 一平衡块 2和第二平衡块 3上分别钻去重孔, 使得曲轴组件 100的重心 101与曲轴的 中心轴线重合。  In summary, when the crankshaft 1 is an in-line four-cylinder eight-balanced crankshaft, the mass of the first balancer 2 and the second balancer 3 may be increased only so that the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1. Then, the heavy holes are respectively drilled on the first balance block 2 and the second balance block 3 such that the center of gravity 101 of the crankshaft assembly 100 coincides with the central axis of the crankshaft.
或者仅增加第三平衡块和第四平衡块的质量,以使曲轴组件 100的重心 101偏离曲 轴 1的中心轴线 12, 然后在第三平衡块和第四平衡块上分别钻去重孔, 使得曲轴组件 Or merely increasing the mass of the third balance weight and the fourth balance weight such that the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, and then the heavy holes are drilled on the third balance weight and the fourth balance weight, respectively, so that Crankshaft assembly
100的重心 101与曲轴的中心轴线重合。 The center of gravity 101 of 100 coincides with the central axis of the crankshaft.
或者同时增加第一平衡块 2、 第二平衡块 3、 第三平衡块和第四平衡块的质量, 以 使曲轴组件 100的重心 101偏离曲轴 1的中心轴线 12, 然后在第一平衡块 2、 第二平 衡块 3、第三平衡块和第四平衡块上分别钻去重孔, 使得曲轴组件 100的重心 101与曲 轴的中心轴线重合。  Or simultaneously increasing the mass of the first balance block 2, the second balance block 3, the third balance block and the fourth balance block such that the center of gravity 101 of the crankshaft assembly 100 is offset from the central axis 12 of the crankshaft 1, and then at the first balance block 2 The second balance block 3, the third balance block and the fourth balance block are respectively drilled with heavy holes such that the center of gravity 101 of the crankshaft assembly 100 coincides with the central axis of the crankshaft.
在本说明书的描述中, 参考术语"一个实施例"、 "一些实施例"、 "示意性实施例"、 "示 例"、 "具体示例"、 或 "一些示例"等的描述意指结合该实施例或示例描述的具体特征、 结 构、 材料或者特点包含于本发明的至少一个实施例或示例中。 在本说明书中, 对上述术语 的示意性表述不一定指的是相同的实施例或示例。 而且, 描述的具体特征、 结构、 材料或 者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。  In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example", or "some examples", etc. Particular features, structures, materials or features described in the examples or examples are included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms does not necessarily mean the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例, 本领域的普通技术人员可以理解: 在不脱 离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、 修改、 替换和变型, 本发明的范围由权利要求及其等同物限定。  While the embodiments of the present invention have been shown and described, the embodiments of the invention may The scope of the invention is defined by the claims and their equivalents.

Claims

权 利 要 求 书  Claims
1、 一种用于直列四缸发动机的曲轴组件的成型方法, 其特征在于, 包括以下步骤: S 1、将具有第一平衡块和第二平衡块的曲轴的重心调整至与所述曲轴的中心轴线重 合; What is claimed is: 1. A method of forming a crankshaft assembly for an in-line four-cylinder engine, comprising: the following steps: S1, adjusting a center of gravity of a crankshaft having a first balance weight and a second balance weight to the crankshaft The central axes coincide;
52、增加所述第一平衡块和所述第二平衡块的质量以使所述曲轴组件的所述重心偏 离所述曲轴的所述中心轴线; 以及  52. increasing a mass of the first weight and the second weight to bias the center of gravity of the crankshaft assembly away from the central axis of the crankshaft;
53、对所述第一平衡块和所述第二平衡块分别钻去重孔以使所述曲轴组件的所述重 心与所述曲轴的所述中心轴线重合。  53. A heavy hole is drilled into the first balance block and the second balance block, respectively, such that the center of gravity of the crankshaft assembly coincides with the central axis of the crankshaft.
2、 根据权利要求 1所述的用于直列四缸发动机的曲轴组件的成型方法, 其特征在 于, 步骤 S 1中所述第一平衡块和所述第二平衡块位于所述曲轴的所述中心轴线的同一  2. The method of forming a crankshaft assembly for an in-line four-cylinder engine according to claim 1, wherein said first balancer and said second balancer are located in said crankshaft in step S1 The same axis
3、 根据权利要求 2所述的用于直列四缸发动机的曲轴组件的成型方法, 其特征在 于, 步骤 S2中所述第一平衡块的质量的增加由将所述第一平衡块的半径、 宽度或厚度 增加得到; 3. The method of forming a crankshaft assembly for an in-line four-cylinder engine according to claim 2, wherein the increase in the mass of the first weight in step S2 is caused by the radius of the first weight, Increase in width or thickness;
所述第二平衡块的质量的增加由将所述第二平衡块的半径、 宽度或厚度增加得到。 The increase in mass of the second weight is obtained by increasing the radius, width or thickness of the second weight.
4、根据权利要求 1-3中任一项所述的用于直列四缸发动机的曲轴组件的成型方法, 其特征在于, 所述曲轴具有中心主轴颈, 所述第一平衡块和所述第二平衡块关于所述 中心主轴颈对称。 The method of molding a crankshaft assembly for an in-line four-cylinder engine according to any one of claims 1 to 3, wherein the crankshaft has a central main journal, the first balancer and the first The two balance blocks are symmetrical about the central spindle.
5、 根据权利要求 4所述的用于直列四缸发动机的曲轴组件的成型方法, 其特征在 于, 所述曲轴进一步包括:  5. The method of forming a crankshaft assembly for an in-line four-cylinder engine according to claim 4, wherein the crankshaft further comprises:
至少一个第三平衡块,至少一个所述第三平衡块设在所述第一平衡块和所述中心主 轴颈之间; 和  At least one third balance weight, at least one of the third balance blocks being disposed between the first balance block and the central main journal; and
至少一个第四平衡块,至少一个所述第四平衡块设在所述第二平衡块和所述中心主 轴颈之间, 至少一个所述第四平衡块和至少一个所述第三平衡块关于所述中心主轴颈 对称。  At least one fourth balance block, at least one of the fourth balance blocks being disposed between the second balance block and the central main journal, at least one of the fourth balance block and at least one of the third balance blocks The central spindle is symmetrical.
6、 一种用于直列四缸发动机的曲轴组件, 其特征在于, 包括:  6. A crankshaft assembly for an in-line four-cylinder engine, comprising:
曲轴, 所述曲轴具有中心主轴颈;  a crankshaft having a central main journal;
第一平衡块, 所述第一平衡块设在所述曲轴上且位于所述中心主轴颈的一侧; 以及 第二平衡块,所述第二平衡块设在所述曲轴上且与所述第一平衡块在所述曲轴的轴 向上彼此间隔开, 所述第二平衡块位于所述中心主轴颈的另一侧, 其中所述第一平衡 块上设有第一预定质量块和第一去重孔, 所述第二平衡块上设有第二预定质量块和第 二去重孔, 以使所述曲轴组件的重心与所述曲轴的所述中心轴线重合。 a first balance block, the first balance block is disposed on the crankshaft and located at one side of the central main journal; and a second balance block disposed on the crankshaft and The first balance block is on the axis of the crankshaft Separating from each other, the second balancer is located on the other side of the central main journal, wherein the first balance block is provided with a first predetermined mass and a first de-weighted hole, and the second balance block A second predetermined mass and a second de-weighting hole are provided thereon to coincide the center of gravity of the crankshaft assembly with the central axis of the crankshaft.
7、 根据权利要求 6所述的用于直列四缸发动机的曲轴组件, 其特征在于, 所述第 一平衡块和所述第二平衡块关于所述中心主轴颈对称且分别邻近所述曲轴的两端设 置。  7. The crankshaft assembly for an in-line four-cylinder engine according to claim 6, wherein: said first weight and said second weight are symmetric about said central spindle and respectively adjacent said crankshaft Set at both ends.
8、 根据权利要求 7所述的用于直列四缸发动机的曲轴组件, 其特征在于, 所述第 一预定质量块的质量等于第二预定质量块的质量。  8. The crankshaft assembly for an in-line four-cylinder engine of claim 7, wherein the mass of the first predetermined mass is equal to the mass of the second predetermined mass.
9、 根据权利要求 6所述的用于直列四缸发动机的曲轴组件, 其特征在于, 所述第 一预定质量块的质量由将所述第一平衡块的半径、 宽度或厚度增加得到;  9. The crankshaft assembly for an in-line four-cylinder engine according to claim 6, wherein a mass of said first predetermined mass is obtained by increasing a radius, a width or a thickness of said first weight;
所述第二预定质量块的质量由将所述第二平衡块的半径、 宽度或厚度增加得到。 The mass of the second predetermined mass is obtained by increasing the radius, width or thickness of the second weight.
10、 根据权利要求 6-9中任一项所述的用于直列四缸发动机的曲轴组件, 其特征在 于, 进一步包括: 10. A crankshaft assembly for an in-line four-cylinder engine according to any one of claims 6-9, further comprising:
至少一个第三平衡块,至少一个所述第三平衡块设在所述第一平衡块和所述中心主 轴颈之间; 和  At least one third balance weight, at least one of the third balance blocks being disposed between the first balance block and the central main journal; and
至少一个第四平衡块,至少一个所述第四平衡块设在所述第二平衡块和所述中心主 轴颈之间, 至少一个所述第四平衡块和至少一个所述第三平衡块关于所述中心主轴颈 对称。  At least one fourth balance block, at least one of the fourth balance blocks being disposed between the second balance block and the central main journal, at least one of the fourth balance block and at least one of the third balance blocks The central spindle is symmetrical.
PCT/CN2014/078100 2013-09-25 2014-05-22 Crankshaft assembly of inline four-cylinder engine and molding method therefor WO2015043207A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201310446599.7 2013-09-25
CN201310446599.7A CN104439364B (en) 2013-09-25 2013-09-25 Crankshaft group and its forming method for inline four-cylinder engine

Publications (1)

Publication Number Publication Date
WO2015043207A1 true WO2015043207A1 (en) 2015-04-02

Family

ID=52741955

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2014/078100 WO2015043207A1 (en) 2013-09-25 2014-05-22 Crankshaft assembly of inline four-cylinder engine and molding method therefor

Country Status (2)

Country Link
CN (1) CN104439364B (en)
WO (1) WO2015043207A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104791088B (en) * 2015-03-27 2018-07-20 安徽江淮汽车集团股份有限公司 A kind of motor head drive system
CN107340457B (en) * 2017-06-05 2023-11-03 三峡大学 Fault positioning device for power distribution network
CN114352681A (en) * 2021-12-29 2022-04-15 中国石油天然气集团有限公司 Dynamic adjustment type crankshaft balance block structure

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4179009B2 (en) * 2002-06-27 2008-11-12 日産自動車株式会社 Crankshaft manufacturing method
CN201475146U (en) * 2009-07-30 2010-05-19 四川绵竹鑫坤机械制造有限责任公司 Automobile engine crankshaft
CN201496387U (en) * 2009-08-21 2010-06-02 浙江吉利汽车研究院有限公司 Crank shaft of automobile engine
CN101730801A (en) * 2007-07-03 2010-06-09 金属技术株式会社 Crank shaft and process for manufacturing material therefor
CN202082267U (en) * 2010-12-31 2011-12-21 上汽通用五菱汽车股份有限公司 Engine crankshaft
CN202091340U (en) * 2011-04-29 2011-12-28 浙江吉利汽车研究院有限公司 Automobile engine crankshaft
CN202484063U (en) * 2012-03-14 2012-10-10 重庆小康工业集团股份有限公司 Crank shaft of gasoline engine

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4963753B2 (en) * 2000-12-12 2012-06-27 川崎重工業株式会社 Engine crankshaft structure
JP3133309U (en) * 2007-04-26 2007-07-05 株式会社 近藤工作所 Crankshaft for automobile engine
CN201521546U (en) * 2009-10-14 2010-07-07 奇瑞汽车股份有限公司 Novel crankshaft structure
JP5342467B2 (en) * 2010-02-12 2013-11-13 株式会社 近藤工作所 Assembly crankshaft for automobile engine and assembly method
CN203189504U (en) * 2012-12-29 2013-09-11 重庆长安汽车股份有限公司 Gasoline engine crankshaft

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4179009B2 (en) * 2002-06-27 2008-11-12 日産自動車株式会社 Crankshaft manufacturing method
CN101730801A (en) * 2007-07-03 2010-06-09 金属技术株式会社 Crank shaft and process for manufacturing material therefor
CN201475146U (en) * 2009-07-30 2010-05-19 四川绵竹鑫坤机械制造有限责任公司 Automobile engine crankshaft
CN201496387U (en) * 2009-08-21 2010-06-02 浙江吉利汽车研究院有限公司 Crank shaft of automobile engine
CN202082267U (en) * 2010-12-31 2011-12-21 上汽通用五菱汽车股份有限公司 Engine crankshaft
CN202091340U (en) * 2011-04-29 2011-12-28 浙江吉利汽车研究院有限公司 Automobile engine crankshaft
CN202484063U (en) * 2012-03-14 2012-10-10 重庆小康工业集团股份有限公司 Crank shaft of gasoline engine

Also Published As

Publication number Publication date
CN104439364B (en) 2017-11-03
CN104439364A (en) 2015-03-25

Similar Documents

Publication Publication Date Title
WO2015043207A1 (en) Crankshaft assembly of inline four-cylinder engine and molding method therefor
CN103821874B (en) A kind of transmission shaft bump leveller
US7357379B2 (en) Vibration isolating bushing
CN107370263A (en) The motor of rotor with the chamber including the dynamic equilibrium for rotor
CN102788114A (en) Variable radius engine crankshaft balancing mechanism
US11401996B2 (en) Internal combustion engine
CN109630537B (en) Method for machining oval core in crankshaft
CN203973284U (en) A kind of axle housing balance weight mechanism
CN205383081U (en) Rotary compressor's balancing piece and have its double -cylinder double stage compressor
CN105526170B (en) A kind of balance weight of rotary compressor and the twin-tub double-stage compressor with it
CN204633489U (en) Rotor pack
US20200108455A1 (en) Method of manufacturing a crankshaft
JP5867876B2 (en) Cylindrical grinding method of workpiece, system including workpiece, and centerless cylindrical grinding apparatus of this system
SE527874C2 (en) Crankshaft and method for manufacturing such crankshaft
CN106451858A (en) Light-weight motor rotor iron core and design method of lightening hole thereof
CN202065618U (en) Flywheel casing of internal combustion engine and internal combustion engine thereof
CN203836050U (en) Torsional vibration damper assembly and automobile
CN203035840U (en) Irregular dynamic balance flywheel
CN104565027A (en) Joint bearing for shock absorbers
CN106089971A (en) The crankshaft structure of v type eight cylinder engine
CN205089621U (en) Rotor, compressor and air conditioner
CN204371681U (en) Compressor
CN205244107U (en) Crank axle
CN203348486U (en) Combined type spinning crankshaft damping belt pulley
CN205078677U (en) A shock absorber for car transmission shaft

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14847364

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 14847364

Country of ref document: EP

Kind code of ref document: A1