WO2015032049A1 - Boom structure and method for manufacturing same, boom and method for arranging same, and pumping device - Google Patents

Boom structure and method for manufacturing same, boom and method for arranging same, and pumping device Download PDF

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Publication number
WO2015032049A1
WO2015032049A1 PCT/CN2013/082988 CN2013082988W WO2015032049A1 WO 2015032049 A1 WO2015032049 A1 WO 2015032049A1 CN 2013082988 W CN2013082988 W CN 2013082988W WO 2015032049 A1 WO2015032049 A1 WO 2015032049A1
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WO
WIPO (PCT)
Prior art keywords
arm
boom
arm body
reaming hole
boom structure
Prior art date
Application number
PCT/CN2013/082988
Other languages
French (fr)
Chinese (zh)
Inventor
黄大为
Original Assignee
中联重科股份有限公司
湖南中联重科智能技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中联重科股份有限公司, 湖南中联重科智能技术有限公司 filed Critical 中联重科股份有限公司
Priority to PCT/CN2013/082988 priority Critical patent/WO2015032049A1/en
Publication of WO2015032049A1 publication Critical patent/WO2015032049A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0445Devices for both conveying and distributing with distribution hose with booms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/64Jibs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/64Jibs
    • B66C23/66Outer or upper end constructions

Definitions

  • This invention relates to a construction machine, and more particularly to a boom structure for a construction machine, and to a method of manufacturing the boom structure, a boom including the boom structure, a method of arranging the boom, and a pumping apparatus. Background technique
  • reinforcing members such as a clad plate, a reinforcing plate, etc.
  • positions such as the head hinge seat, the root hinge seat, and the cylinder block.
  • the aluminum alloy arm body is a box-shaped structure, and the reinforcing ribs are arranged on the side plates, so that the bending of the structural members with strong rigidity, especially the bending of a large radius of curvature, is difficult to implement.
  • the box-shaped structural member is bent, the bending radius of the top plate and the bottom plate of the arm body are inevitably inconsistent, which may cause defects such as uneven deformation or micro-cracking of the plate surface.
  • the cylinder block is obtained by milling the lower half of the side plate of the entire boom.
  • the hinged seat at both ends of the boom and the opening position of the cylinder seat in the middle are required to be welded with a clad plate or a reinforcing plate.
  • a clad plate or a reinforcing plate For aluminum alloys, whether it is ordinary welding (TIG welding, MIG welding) or agitating friction welding, the strength of the base metal near the heat affected zone of the welding will be reduced. The ordinary welding will reduce the strength of the base metal by about 30%, stirring friction The welding effect is relatively small about 10%.
  • the end of the boom and the cylinder block are the key parts of the concentrated load. Welding operations in these high stress areas can cause cracking or even failure of the aluminum alloy arm.
  • the present invention provides a boom structure, characterized in that the boom structure includes an integrally formed arm body and a mounting portion provided on the arm body, the mounting portion having a connection for connecting other arms The structure of the frame structure or the cylinder.
  • the present invention also provides a boom, wherein the boom includes the boom structure of the present invention.
  • the present invention also provides a pumping apparatus, the pumping apparatus comprising a cloth arm, wherein the cloth arm is a boom of the present invention.
  • the present invention also provides a method of manufacturing a boom structure, the method comprising: a. providing an integrally formed arm body; b, providing a mounting portion on the arm body, the mounting portion having a structure for connecting other arm frames Or the connection structure of the cylinder.
  • the present invention also provides a method of arranging a boom comprising arranging the boom using the boom structure of the present invention.
  • the arm body is a unitary piece integrally formed without bending, and the installation of the adjacent arm frame structure and the arm frame structure and the oil cylinder can be realized by the mounting portion, which simplifies the manufacturing process.
  • the arm body can be made of a lightweight material, thereby reducing the total weight of the boom.
  • Figure 1 is a front elevational view showing a first embodiment of the boom structure of the present invention
  • Figure 2 is an exploded perspective view of the boom structure of Figure 1;
  • Figure 3 is a front elevational view showing a second embodiment of the boom structure of the present invention.
  • Figure 4 is an exploded perspective view of the boom structure of Figure 3;
  • Figure 5 is a front elevational view showing a third embodiment of the boom structure of the present invention.
  • Figure 6 is an exploded perspective view of the boom structure of Figure 5;
  • Figure 7 is a perspective view showing the connection of the boom structure of the first embodiment of the present invention and the boom structure of the second embodiment;
  • Figure 8 is an exploded perspective view of Figure 7;
  • Figure 9 is a perspective view showing the connection of the boom structure of the second embodiment of the present invention and the boom structure of the third embodiment;
  • Figure 10 is an exploded perspective view of Figure 9;
  • Figure 11 is a cross-sectional view showing the structure of a boom of an embodiment of the present invention.
  • Fig. 12 is a front elevational view showing a state in which the third connecting structure is formed using the boom structure of Fig. 5. Description of the reference numerals
  • orientation words such as “up, down, left, and right” as used herein generally refer to the upper, lower, left, and right as shown in the accompanying drawings; "inside and outside”. It refers to the inside and outside of the outline of each component itself.
  • a boom structure is provided, wherein the boom structure includes an integrally formed arm body and a mounting portion disposed on the arm body, the mounting portion having a structure for connecting other arm frames Or the connection structure of the cylinder.
  • the arm body is an integrally formed unitary piece, which does not need to be bent to form, for example, a hinge seat and a cylinder block in the prior art, and the adjacent arm frame structure and the installation between the arm frame structure and the oil cylinder can be It is realized by the mounting portion, thus simplifying the manufacturing process.
  • the arm body can be made of a lightweight material, thereby reducing the total weight of the boom.
  • the arm body can be made of an aluminum alloy, carbon fiber or the like (for example, extruded by aluminum alloy or hot-pressed with carbon fiber) to achieve light weight while ensuring desired mechanical properties such as strength.
  • the mounting portion can be provided in a variety of suitable manners, such as welding or using fasteners.
  • the mounting portion may include a first connecting plate mounted on both sides of the root of the arm body 1.
  • the root portion and the first connecting plate 1 are provided with first reaming holes HI corresponding to each other, and the first connecting plate 1 is further provided with a second reaming hole H2.
  • the first reaming hole HI and the second reaming hole H2 may be selected as needed to connect or install corresponding components.
  • the first reaming hole HI may be used to connect the external connecting rod, and the second reaming hole H2 may be used for connecting.
  • the head of the upstream boom structure may be used to connect the external connecting rod.
  • the arm body may be formed in a box structure, and the mounting portion may further include a second connecting plate 2 and/or mounted in a middle portion of the arm body.
  • a third connecting plate 3 mounted on the head of the arm body (hereinafter the first boom structure 10 is an embodiment including the second connecting plate 2 and the third connecting plate 3, as shown in FIGS. 1 and 2
  • the middle portion and the second connecting plate 2 are provided with corresponding third reaming holes H3; the head portion and the third connecting plate 3 are provided with corresponding fourth reaming holes H4,
  • the third connecting plate 3 is also provided with a fifth reaming hole H5.
  • the third reaming hole H3, the fourth reaming hole H4 and the fifth reaming hole H5 may be selected as needed to connect or install corresponding components.
  • the third reaming hole H3 is used for one end of the articulating cylinder
  • the fifth reaming hole H5 The root portion for connecting the downstream boom structure, and the fourth reaming hole H4 is for connecting the external link.
  • the boom structure of the present embodiment is suitable for the type in which the cylinder is disposed outside the arm body, and the type in which the reaming cannot be formed on the arm body under the restriction of the use condition.
  • a reaming hole may be provided in the middle or the head of the arm body instead of the second connecting plate 2 or the third connecting plate 3.
  • the arm body is formed as a box structure, the arm body The middle portion is provided with a cylinder reaming H6 for an articulated cylinder, and the head is provided with a boom reaming H7 for articulating an adjacent boom structure, and the bottom surface of the arm body is provided with a bottom portion extending from the head to the middle portion The first gap.
  • the second web 2 and the third web 3 are omitted from the first embodiment.
  • the cylinder reaming H6 can be used for one end of the articulated cylinder
  • the boom reaming H7 is used to articulate the root of the downstream boom structure
  • the other end of the cylinder can pass through the second reaming H2 of the root of the downstream boom structure or additional Outside
  • the linkage is hinged (as explained in detail below).
  • the cylinder can be placed inside the arm body, so that it is suitable for the third embodiment in which the boom is disposed on the inner side of the arm body in the boom structure of the present invention ( That is, in the following third boom structure 30), as shown in FIGS. 5 and 6, the arm body is formed in a box type structure, and the bottom surface of the root portion is provided with a second notch 32.
  • the boom structure of the present embodiment also omits the second web 2 and the third web 3 as compared with the first embodiment, and is particularly suitable for being disposed at the extreme end of the boom.
  • the boom structure may be connected to the upstream by the first reaming hole HI, and the cylinder may be hinged by the second reaming hole H2.
  • the end of the cylinder hinged to the boom structure of the present embodiment may be disposed inside the arm body of the boom structure.
  • the first connecting plates 1 on both sides may be connected by a reinforcing connecting member la to increase the stability at the root of the boom structure.
  • the reinforcing connecting member la may be in various suitable forms, such as a rod member or a connecting sleeve as shown.
  • the arm body can be integrally molded in an appropriate manner, and a lightweight material can be employed.
  • the inner side of the arm body may be integrally formed with a reinforcing rib S.
  • the rib S can be formed into various appropriate shapes and placed in an appropriate position as long as the arm body can be reinforced and molded.
  • the arm body is a box-shaped structure, and the reinforcing ribs S may be disposed at four corners of the box-shaped structure and formed to connect adjacent two faces (connecting side faces F1 and top faces F2, and connecting sides) The bent form of F1 and bottom surface F3).
  • a boom is provided, wherein the boom includes the boom structure of the present invention.
  • the mounting portion may include a first connecting plate 1 mounted on both sides of the root of the arm body, and the root portion and the first connecting plate 1 are provided with first reaming holes HI corresponding to each other,
  • the first connecting plate 1 is also provided with a second reaming hole H2.
  • the first reaming hole HI and the second reaming hole H2 may be selected as needed to connect or install corresponding components, for example, the first reaming hole HI may be used for connection
  • the connecting rod, the second reaming H2 can be used to connect the head of the upstream boom structure.
  • the boom structure can include at least one of the first boom structure 10, the second boom structure 20, and the third boom structure 30.
  • the first boom structure 10 may include a first arm body 11 formed in a box structure, and the mounting portion of the first arm frame structure 10 further includes a first arm mounted structure. a second connecting plate 2 in the middle of the arm body 11 and a third connecting plate 3 mounted on the head of the first arm body 11, wherein: the middle portion and the second connecting plate 2 are provided with corresponding third The reaming hole H3; the head and the third connecting plate 3 are provided with corresponding fourth reaming holes H4, and the third connecting plate 3 is further provided with a fifth reaming hole H5.
  • the second boom structure 20 includes a second arm body 21 formed in a box structure, and a middle portion of the second arm body 21 is provided with a cylinder reaming hole H6 for a hinge cylinder.
  • the head of the second arm body 21 is provided with a boom reaming H7 for articulating an adjacent boom structure, and the bottom surface of the second arm body 21 is provided with an extension from the head of the second arm body 21.
  • the third boom structure 30 may include a third arm body 31 formed in a box structure, and a second notch 32 is disposed on a bottom surface of the root portion of the third arm body 31.
  • any of the first boom structure 10, the second boom structure 20, and the third boom structure 30 may be connected to each other.
  • the third boom structure 30 serves as the extreme end of the boom.
  • the boom may include at least one of a first connection structure, a second connection structure, and a third connection structure.
  • the first connecting structure may include the first boom structure 10 , the second boom structure 20 , the first external link 40 , and the second external link 50 .
  • a first cylinder 12 a root of the second boom structure 20 is disposed inside the head of the first boom structure 10, and the second external link 50 is disposed at the second boom structure 20.
  • the first outer link 40 is disposed outside the first arm structure 10 and the second outer link 50, the first arm structure 10 and the first external link 40 passes through the first pin shaft of the fourth reaming hole H4 Connected to P1, the second boom structure 20 and the second external link 50 are connected by a second pin P2 passing through the first reaming hole HI, the first external link 40 and the
  • the two outer links 50 are hinged to each other (e.g., by a link pin P9), and the first boom structure 10 and the second boom structure 20 pass through a fifth reaming through the first boom structure 10.
  • H5 is coupled to the third pin P3 of the second reaming H2 of the second boom structure 20, and one end of the first cylinder 12 is hinged to the fourth pin P4 passing through the third reaming hole H3.
  • the first boom structure 10, the other end of the first cylinder 12 is hinged to the first outer link 40 (for example, via a cylinder pin P8).
  • the second connecting structure may include the second boom structure 20, the third boom structure 30, and the second cylinder 22, the root of the third boom structure 30.
  • the second boom structure 20 and the third boom structure 30 pass through the boom reaming H7 of the second boom structure 20 and a fifth pin P5 of the first reaming hole HI of the three-arm structure 30 is connected, and one end of the second cylinder 22 is hinged to the second by a sixth pin P6 passing through the cylinder reaming H6
  • the boom structure 20, the other end of the second cylinder 22 is hinged to the third boom structure 30 by a seventh pin P7 passing through the second reaming H2 of the third boom structure 30.
  • the third connecting structure may include the first boom structure 10, the third boom structure 30, the third external link, the fourth external link, and the third cylinder.
  • the root of the third boom structure 30 is disposed inside the head of the first boom structure 10, and the fourth external link is disposed outside the third boom structure 30, the third outer a connecting rod is disposed outside the first boom structure 10 and the fourth external link, and the first boom structure 10 and the third external link pass through the fourth hinge hole H4
  • An eighth pin connection, the third boom structure 30 and the fourth outer link are connected by a ninth pin shaft passing through the first reaming hole HI, the third external link and The fourth external links are hinged to each other, and the first boom structure 10 and the third boom structure 30 pass through the fifth reaming H5 and the third boom passing through the first boom structure 10.
  • the tenth pin shaft of the second reaming hole H2 of the structure 30 is connected, and one end of the third cylinder is hinged to the first boom structure 10 by an eleventh pin shaft passing through the third reaming hole H3. , the third cylinder One end is hinged to the third outer link.
  • first boom structure 10 when used to form a joint structure with other boom structures, an additional external link is required.
  • present invention does not exclude the connection of the root of the first boom structure 10 to the head of the second boom structure 20, and the connection manner is similar to that of the second connection structure, which will not be described in detail herein.
  • the boom of the present invention may be various booms in the field of construction machinery, such as cloth arms and the like.
  • a pumping apparatus e.g., a concrete pump truck
  • the pumping apparatus comprising a cloth arm formed as a boom of the present invention.
  • a method of manufacturing a boom structure comprising: a. providing an integrally formed arm body; b, providing a mounting portion on the arm body, the mounting portion having Connect the connection structure of other boom structures or cylinders.
  • the arm body is an integrally formed one piece, which does not need to be bent to form, for example, a hinge seat and a cylinder block in the prior art, and the installation of the adjacent arm frame structure and the arm frame structure and the oil cylinder can be realized by the mounting portion, thereby simplifying Manufacturing process.
  • the arm body can be made of a lightweight material, thereby reducing the total weight of the boom.
  • the arm body can be made of an aluminum alloy, carbon fiber or the like (for example, extruded by aluminum alloy or hot-pressed with carbon fiber) to achieve light weight while ensuring desired mechanical properties such as strength.
  • the mounting portion can be provided in a variety of suitable manners, such as welding or using fasteners.
  • the method may include installing a first connecting plate 1 on both sides of the root of the arm body, and providing a first reaming corresponding to each other on the root portion and the first connecting plate 1 HI , and a second reaming hole H2 is provided on the first connecting plate 1 .
  • the arm body is formed into a box structure; in step b, the method further includes Mounting a second web 2 in the middle of the arm body and a third web in the head of the arm body 3, wherein: a corresponding third reaming hole H3 is disposed on the middle portion and the second connecting plate 2; a corresponding fourth reaming hole H4 is disposed on the head portion and the third connecting plate 3, and A fifth reaming hole H5 is provided on the third web 3 .
  • the arm body is formed into a box structure; in step b, the method further includes A cylinder reaming H6 for a hinge cylinder is provided in a middle portion of the arm body, a boom reaming H7 for articulating an adjacent boom structure is provided at the head, and a slave bottom is provided on the bottom surface of the arm body The head extends to a first gap in the middle.
  • a third preferred embodiment of the boom structure of the present invention ie, the third boom structure 30
  • step a forming the arm body into a box structure
  • step b the method further includes A second notch 32 is provided on the bottom surface of the root portion.
  • the method may include providing a reinforcing connector la between the first webs 1 on both sides to increase stability at the root of the boom structure.
  • the reinforcing connecting member la may be in various suitable forms, such as a rod member or a connecting sleeve as shown.
  • the arm body can be integrally molded by a suitable method, and a lightweight material can be employed.
  • the method includes integrally forming a rib S on the inside of the arm body.
  • the rib S can be formed into various appropriate shapes and placed in an appropriate position as long as the arm body can be reinforced and molded.
  • the arm body is a box-shaped structure, and the reinforcing ribs S may be disposed at four corners of the box-shaped structure and formed to connect adjacent two faces (connecting side faces F1 and top faces F2, and connecting sides) The bent form of F1 and bottom surface F3).
  • a method of arranging a boom comprising arranging a boom using the boom structure of the present invention.
  • the mounting portion may include a first connecting plate 1 mounted on both sides of the root of the arm body, and the root portion and the first connecting plate 1 are provided with first reaming holes HI corresponding to each other,
  • the first connecting plate 1 is also provided with a second reaming hole H2.
  • the first reaming HI and the first can be selected as needed
  • the two reaming holes H2 are used to connect or mount corresponding components.
  • the first reaming hole HI may be used to connect an external link
  • the second reaming hole H2 may be used to connect the head of the upstream boom structure.
  • the method can include arranging the boom using at least one of the first boom structure 10, the second boom structure 20, and the third boom structure 30.
  • any of the first boom structure 10, the second boom structure 20, and the third boom structure 30 may be connected to each other.
  • the third boom structure 30 serves as the extreme end of the boom.
  • the method includes forming at least one of a first connection structure, a second connection structure, and a third connection structure.
  • the method of the present invention does not exclude the formation of the connection between the root of the first boom structure 10 and the head of the second boom structure 20, forming the root of the first boom structure 10 and the other first boom structure.
  • the connection of the head connection of 10 (the connection is similar to the second connection structure), and the way in which the root of the second boom structure 20 is connected to the head of the other second boom structure 20 (the connection is similar)
  • the third connection structure will not be described in detail herein.
  • the connecting plates may be formed in a triangular shape for ease of installation and to obtain a stable structure.
  • Those skilled in the art can set the positions of the reaming holes of the respective plates and the mounting holes (when the fasteners are mounted) as needed.
  • the positions of the reaming holes and the mounting holes on the first connecting plate 1 can also be adjusted accordingly.
  • the first connecting plate 1 may be provided with three reaming holes, two of which serve as the first reaming hole HI and the second reaming hole H2, and the other serves as a mounting hole for the connecting arm body and the first connecting plate 1.
  • the root of the arm body is also provided with two reaming holes, which respectively correspond to the first reaming hole HI and the mounting hole of the first connecting plate 1.
  • the first reaming hole HI corresponding to the reaming hole of the root portion, and the other reaming hole not corresponding to the reaming hole of the root portion are Second reaming H2.
  • an appropriate reaming hole can be selected as the first reaming hole H1 as needed.
  • the root of the third boom structure 30 can adopt the structure shown in FIG.

Abstract

Disclosed are a boom structure and a method for manufacturing same, a boom comprising the boom structure and a method for arranging same, and a pumping device. The boom structure comprises an integrally formed boom body and an installation portion provided on the boom body, and the installation portion is provided with a connection structure for connecting other boom structures or oil cylinders. The boom body is an integrated part formed in one piece. Assembling of adjacent boom structures and of a boom structure with an oil cylinder can be realized by means of the installation portion without the need of bending, simplifying the manufacture process. In addition, the boom body can be made of a light-weight material, so that the overall weight of the boom can be reduced.

Description

臂架结构及其制造方法、 臂架及其布置方法以及泵送设备 技术领域  Boom structure and manufacturing method thereof, arm frame and arrangement method thereof, and pumping device
本发明涉及工程机械, 具体地, 涉及一种工程机械的臂架结构, 本发 明还涉及制造该臂架结构的方法、 包括该臂架结构的臂架、 布置臂架的方 法以及泵送设备。 背景技术  BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a construction machine, and more particularly to a boom structure for a construction machine, and to a method of manufacturing the boom structure, a boom including the boom structure, a method of arranging the boom, and a pumping apparatus. Background technique
在具有臂架的工程机械 (例如混凝土泵车等) 中, 由于臂架的长度记 录不断被刷新, 因而需要在保证臂架强度和刚度的前提下将臂架做得更轻。 因此, 目前存在使用铝合金等材料制造臂架的趋势。 但这些材料的机械加 工、 焊接等性能具有局限性, 不能满足传统制造臂架的工艺的要求。 例如 In construction machinery with booms (such as concrete pump trucks, etc.), since the length record of the boom is continuously refreshed, it is necessary to make the boom lighter while ensuring the strength and rigidity of the boom. Therefore, there is a tendency to manufacture a boom using materials such as aluminum alloy. However, the mechanical processing and welding properties of these materials have limitations and cannot meet the requirements of the traditional manufacturing process of the boom. E.g
CN102900235A的臂架中,制造用于形成臂架的臂架结构时,首先需要形成 具有箱型截面的臂体, 然后以不同程度折弯臂体的两端以初步形成臂架结 构的头部和根部, 随后需要在头部和尾部进行机械加工 (例如铣削) 以形 成头部铰接座和根部铰接座, 并且还需要铣削臂体的侧板下边缘并在臂体 的中部的侧板下边缘加工出油缸座。 最后, 为了局部增加臂架结构的强度 和稳定性, 还需要在头部铰接座、 根部铰接座和油缸座等位置设置加强件 (例如包板、 加强板等)。 In the boom of CN102900235A, when manufacturing the boom structure for forming the boom, it is first necessary to form an arm body having a box-shaped cross section, and then bending the two ends of the arm body to different degrees to initially form the head of the boom structure and The roots then need to be machined (eg, milled) at the head and tail to form the head hinge and root hinge, and also need to be milled to the lower edge of the side panel of the arm and machined at the lower edge of the side panel in the middle of the arm Out of the cylinder block. Finally, in order to locally increase the strength and stability of the boom structure, it is also necessary to provide reinforcing members (such as a clad plate, a reinforcing plate, etc.) at positions such as the head hinge seat, the root hinge seat, and the cylinder block.
由于臂架两端的铰接座需要通过不同程度的折弯加工进行预处理, 操 作难度大。 铝合金臂体是箱型结构, 且侧板上会设置加强筋, 所以对于刚 度较强的结构件折弯, 特别是大曲率半径的折弯, 其工艺实现困难。 另外, 箱型结构件折弯时, 不可避免地造成臂体的顶板和底板的折弯半径不一致, 易引起板面的凹凸变形或者产生微裂紋等缺陷。 此外, 油缸座是通过铣削 整个臂架的侧板下半部分得到的, 加工量相当大, 材料利用率极低, 也直 接导致制造成本的提高。 另外, 臂架两端的铰接座和中间的油缸座开口位 置均需焊接包板或者加强板。 对于铝合金而言, 无论是普通焊 (TIG焊、 MIG焊) 还是搅拌磨擦焊, 均会降低焊接热影响区附近的母材强度, 其中 普通焊会降低母材强度约 30%左右,搅拌磨擦焊影响相对较小约 10%左右。 臂架的端部和油缸座是受集中载荷作用的关键部位, 在这些高应力区域进 行焊接操作, 会使铝合金臂体产生开裂甚至失效。 Since the hinged joints at both ends of the boom need to be pretreated by different degrees of bending, the operation is difficult. The aluminum alloy arm body is a box-shaped structure, and the reinforcing ribs are arranged on the side plates, so that the bending of the structural members with strong rigidity, especially the bending of a large radius of curvature, is difficult to implement. In addition, when the box-shaped structural member is bent, the bending radius of the top plate and the bottom plate of the arm body are inevitably inconsistent, which may cause defects such as uneven deformation or micro-cracking of the plate surface. In addition, the cylinder block is obtained by milling the lower half of the side plate of the entire boom. The processing capacity is quite large, the material utilization rate is extremely low, and the straight This leads to an increase in manufacturing costs. In addition, the hinged seat at both ends of the boom and the opening position of the cylinder seat in the middle are required to be welded with a clad plate or a reinforcing plate. For aluminum alloys, whether it is ordinary welding (TIG welding, MIG welding) or agitating friction welding, the strength of the base metal near the heat affected zone of the welding will be reduced. The ordinary welding will reduce the strength of the base metal by about 30%, stirring friction The welding effect is relatively small about 10%. The end of the boom and the cylinder block are the key parts of the concentrated load. Welding operations in these high stress areas can cause cracking or even failure of the aluminum alloy arm.
因此, 现有技术中存在无法兼顾轻质和制造便利性的问题。 发明内容  Therefore, in the prior art, there is a problem that it is impossible to achieve both lightweightness and manufacturing convenience. Summary of the invention
本发明的目的是提供一种便于制造的臂架结构。  It is an object of the present invention to provide a boom structure that is easy to manufacture.
为了实现上述目的, 本发明提供一种臂架结构, 其特征在于, 该臂架 结构包括一体成型的臂体和设置在所述臂体上的安装部, 所述安装部具有 用于连接其他臂架结构或油缸的连接结构。  In order to achieve the above object, the present invention provides a boom structure, characterized in that the boom structure includes an integrally formed arm body and a mounting portion provided on the arm body, the mounting portion having a connection for connecting other arms The structure of the frame structure or the cylinder.
本发明还提供一种臂架, 其中, 所述臂架包括本发明的臂架结构。 本发明还提供一种泵送设备, 所述泵送设备包括布料臂, 其中, 所述 布料臂为本发明的臂架。  The present invention also provides a boom, wherein the boom includes the boom structure of the present invention. The present invention also provides a pumping apparatus, the pumping apparatus comprising a cloth arm, wherein the cloth arm is a boom of the present invention.
本发明还提供一种制造臂架结构的方法, 该方法包括: a、 提供一体成 型的臂体; b、 在所述臂体上设置安装部, 所述安装部具有用于连接其他臂 架结构或油缸的连接结构。  The present invention also provides a method of manufacturing a boom structure, the method comprising: a. providing an integrally formed arm body; b, providing a mounting portion on the arm body, the mounting portion having a structure for connecting other arm frames Or the connection structure of the cylinder.
本发明还提供一种布置臂架的方法, 该方法包括使用本发明的臂架结 构布置臂架。  The present invention also provides a method of arranging a boom comprising arranging the boom using the boom structure of the present invention.
通过上述技术方案, 臂体为一体形成的整体件, 无需弯折, 相邻臂架 结构以及臂架结构与油缸之间的安装可以通过安装部实现, 简化了制造工 艺。 另外, 臂体可以由轻质材料制成, 因而能够减轻臂架的总重。  Through the above technical solution, the arm body is a unitary piece integrally formed without bending, and the installation of the adjacent arm frame structure and the arm frame structure and the oil cylinder can be realized by the mounting portion, which simplifies the manufacturing process. In addition, the arm body can be made of a lightweight material, thereby reducing the total weight of the boom.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说 明。 附图说明 Other features and advantages of the invention will be described in detail in the detailed description which follows. DRAWINGS
附图是用来提供对本发明的进一步理解, 并且构成说明书的一部分, 与下面的具体实施方式一起用于解释本发明, 但并不构成对本发明的限制。 在附图中:  The drawings are intended to provide a further understanding of the invention, and are in the In the drawing:
图 1是说明本发明的臂架结构的第一种实施方式的主视图;  Figure 1 is a front elevational view showing a first embodiment of the boom structure of the present invention;
图 2是图 1的臂架结构的分解立体图;  Figure 2 is an exploded perspective view of the boom structure of Figure 1;
图 3是说明本发明的臂架结构的第二种实施方式的主视图;  Figure 3 is a front elevational view showing a second embodiment of the boom structure of the present invention;
图 4是图 3的臂架结构的分解立体图;  Figure 4 is an exploded perspective view of the boom structure of Figure 3;
图 5是说明本发明的臂架结构的第三种实施方式的主视图;  Figure 5 is a front elevational view showing a third embodiment of the boom structure of the present invention;
图 6是图 5的臂架结构的分解立体图;  Figure 6 is an exploded perspective view of the boom structure of Figure 5;
图 7是说明本发明的第一种实施方式的臂架结构和第二种实施方式的 臂架结构的连接的立体图;  Figure 7 is a perspective view showing the connection of the boom structure of the first embodiment of the present invention and the boom structure of the second embodiment;
图 8是图 7的分解立体图;  Figure 8 is an exploded perspective view of Figure 7;
图 9是说明本发明的第二种实施方式的臂架结构和第三种实施方式的 臂架结构的连接的立体图;  Figure 9 is a perspective view showing the connection of the boom structure of the second embodiment of the present invention and the boom structure of the third embodiment;
图 10是图 9的分解立体图;  Figure 10 is an exploded perspective view of Figure 9;
图 11是说明本发明的一种实施方式的臂架结构的截面图;  Figure 11 is a cross-sectional view showing the structure of a boom of an embodiment of the present invention;
图 12是说明使用图 5的臂架结构形成第三连接结构时的主视图。 附图标记说明  Fig. 12 is a front elevational view showing a state in which the third connecting structure is formed using the boom structure of Fig. 5. Description of the reference numerals
1 第一连板 la加强连接件 2 第二连板 3 第三连板 1 first connecting plate la reinforcing connecting piece 2 second connecting plate 3 third connecting plate
10第一臂架结构 11 第一臂体 12第一油缸 10 first boom structure 11 first arm body 12 first cylinder
20第二臂架结构 21 第二臂体 22第二油缸  20 second boom structure 21 second arm body 22 second cylinder
30第三臂架结构 31 第三臂体 32第二缺口  30 third boom structure 31 third arm 32 second gap
40第一外置连杆 50第二外置连杆 S 加强筋  40 first external link 50 second external link S rib
HI 第一铰孔 H2第二铰孔 H3 第三铰孔 H4第四铰孔 H5 第五铰孔 H6 油缸铰孔 H7 臂架铰孔 HI first reaming H2 second reaming H3 third reaming H4 fourth reaming H5 fifth reaming H6 cylinder reaming H7 boom reaming
PI 第一销轴 P2第二销轴 P3 第三销轴 P4第四销轴 P5 第五销轴 P6第六销轴 P7 第七销轴 P8油缸销  PI first pin P2 second pin P3 third pin P4 fourth pin P5 fifth pin P6 sixth pin P7 seventh pin P8 cylinder pin
P9连杆销  P9 link pin
F1 侧面 F2 面 F3 底面 具体实施方式  F1 side F2 surface F3 bottom surface
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是, 此处所描述的具体实施方式仅用于说明和解释本发明, 并不用于限制本发 明。  The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are intended to be illustrative and not restrictive.
在本发明中, 在未作相反说明的情况下, 使用的方位词如 "上、 下、 左、 右"通常是指参考附图所示的上、 下、 左、 右; "内、 外"是指相对于 各部件本身的轮廓的内、 夕卜。  In the present invention, the orientation words such as "up, down, left, and right" as used herein generally refer to the upper, lower, left, and right as shown in the accompanying drawings; "inside and outside". It refers to the inside and outside of the outline of each component itself.
根据本发明的一个方面, 提供一种臂架结构, 其中, 该臂架结构包括 一体成型的臂体和设置在所述臂体上的安装部, 所述安装部具有用于连接 其他臂架结构或油缸的连接结构。  According to an aspect of the invention, a boom structure is provided, wherein the boom structure includes an integrally formed arm body and a mounting portion disposed on the arm body, the mounting portion having a structure for connecting other arm frames Or the connection structure of the cylinder.
本发明的臂架结构中, 臂体为一体形成的整体件, 无需弯折来形成例 如现有技术中的铰接座和油缸座, 相邻臂架结构以及臂架结构与油缸之间 的安装可以通过安装部实现, 因而简化了制造工艺。  In the boom structure of the present invention, the arm body is an integrally formed unitary piece, which does not need to be bent to form, for example, a hinge seat and a cylinder block in the prior art, and the adjacent arm frame structure and the installation between the arm frame structure and the oil cylinder can be It is realized by the mounting portion, thus simplifying the manufacturing process.
另外, 臂体可以由轻质材料制成, 因而能够减轻臂架的总重。 例如, 臂体可以由铝合金、 碳纤维等材料制成 (例如采用铝合金挤压成型或采用 碳纤维热压成型), 从而在确保所需的力学性能 (例如强度) 的基础上实现 轻质化。  In addition, the arm body can be made of a lightweight material, thereby reducing the total weight of the boom. For example, the arm body can be made of an aluminum alloy, carbon fiber or the like (for example, extruded by aluminum alloy or hot-pressed with carbon fiber) to achieve light weight while ensuring desired mechanical properties such as strength.
此外, 安装部可以通过各种适当的方式设置, 例如焊接或使用紧固件 连接。  In addition, the mounting portion can be provided in a variety of suitable manners, such as welding or using fasteners.
优选地, 所述安装部可以包括安装在所述臂体的根部两侧的第一连板 1, 所述根部和所述第一连板 1设置有彼此对应的第一铰孔 HI , 所述第一 连板 1还设置有第二铰孔 H2。 其中, 可以根据需要选择第一铰孔 HI和第 二铰孔 H2来连接或安装相应的部件, 例如, 第一铰孔 HI可以用于连接外 置连杆, 第二铰孔 H2可以用于连接上游的臂架结构的头部。 Preferably, the mounting portion may include a first connecting plate mounted on both sides of the root of the arm body 1. The root portion and the first connecting plate 1 are provided with first reaming holes HI corresponding to each other, and the first connecting plate 1 is further provided with a second reaming hole H2. Wherein, the first reaming hole HI and the second reaming hole H2 may be selected as needed to connect or install corresponding components. For example, the first reaming hole HI may be used to connect the external connecting rod, and the second reaming hole H2 may be used for connecting. The head of the upstream boom structure.
在本发明的臂架结构的第一种优选实施方式中, 所述臂体可以形成为 箱型结构, 所述安装部还可以包括安装在所述臂体的中部的第二连板 2和 / 或安装在所述臂体的头部的第三连板 3 (下文的第一臂架结构 10即为包括 第二连板 2和第三连板 3的实施方式, 如图 1和图 2所示), 其中: 所述中 部和所述第二连板 2设置有对应的第三铰孔 H3; 所述头部和所述第三连板 3设置有对应的第四铰孔 H4,所述第三连板 3还设置有第五铰孔 H5。其中, 可以根据需要选择第三铰孔 H3、 第四铰孔 H4和第五铰孔 H5来连接或安 装相应的部件, 例如, 第三铰孔 H3用于铰接油缸的一端, 第五铰孔 H5用 于连接下游的臂架结构的根部, 第四铰孔 H4用于连接外置连杆。本实施方 式的臂架结构适于将油缸设置在臂体外侧的类型, 以及在使用条件限制下 无法在臂体上开设铰孔的类型。  In a first preferred embodiment of the boom structure of the present invention, the arm body may be formed in a box structure, and the mounting portion may further include a second connecting plate 2 and/or mounted in a middle portion of the arm body. Or a third connecting plate 3 mounted on the head of the arm body (hereinafter the first boom structure 10 is an embodiment including the second connecting plate 2 and the third connecting plate 3, as shown in FIGS. 1 and 2 The middle portion and the second connecting plate 2 are provided with corresponding third reaming holes H3; the head portion and the third connecting plate 3 are provided with corresponding fourth reaming holes H4, The third connecting plate 3 is also provided with a fifth reaming hole H5. Wherein, the third reaming hole H3, the fourth reaming hole H4 and the fifth reaming hole H5 may be selected as needed to connect or install corresponding components. For example, the third reaming hole H3 is used for one end of the articulating cylinder, and the fifth reaming hole H5 The root portion for connecting the downstream boom structure, and the fourth reaming hole H4 is for connecting the external link. The boom structure of the present embodiment is suitable for the type in which the cylinder is disposed outside the arm body, and the type in which the reaming cannot be formed on the arm body under the restriction of the use condition.
另外, 如上所述, 不是必须同时具备第二连板 2和第三连板 3 。例如, 可以在臂体中部或头部设置铰孔来替代第二连板 2或第三连板 3。  Further, as described above, it is not necessary to have both the second connecting plate 2 and the third connecting plate 3 at the same time. For example, a reaming hole may be provided in the middle or the head of the arm body instead of the second connecting plate 2 or the third connecting plate 3.
在本发明的臂架结构的第二种优选实施方式 (即下文的第二臂架结构 20) 中, 如图 3和图 4所示, 所述臂体形成为箱型结构, 所述臂体的中部 设置有用于铰接油缸的油缸铰孔 H6, 所述头部设置有用于铰接相邻臂架结 构的臂架铰孔 H7, 所述臂体的底面上设置有从所述头部延伸到中部的第一 缺口。在该实施方式中,相比第一实施方式省略了第二连板 2和第三连板 3。 具体地, 通过在中部设置油缸铰孔 H6, 省略了设置第二连板 2, 并且通过 在头部设置臂架铰孔 H7, 省略了设置第三连板 3。 换言之, 油缸铰孔 H6 可以用于铰接油缸的一端, 臂架铰孔 H7用于铰接下游的臂架结构的根部, 油缸的另一端可以通过下游臂架结构的根部的第二铰孔 H2 或者额外的外 置连杆铰接 (如下文详细说明)。 在本实施方式中, 由于开设有第一缺口, 油缸可以放置在臂体内侧, 因此适于需要将油缸布置在臂体内侧的臂架结 在本发明的臂架结构的第三种实施方式 (即下文的第三臂架结构 30) 中, 如图 5和图 6所示, 所述臂体形成为箱型结构, 所述根部的底面上设 置有第二缺口 32。 本实施方式的臂架结构相比第一实施方式, 也省略了第 二连板 2和第三连板 3, 尤其适于设置在臂架的最末端。 在本实施方式中, 可以通过第一铰孔 HI连接于上游的臂架结构,通过第二铰孔 H2铰接油缸。 其中, 由于开设有第二缺口 32, 油缸的与本实施方式的臂架结构铰接的端 可以设置在该臂架结构的臂体内侧。 In a second preferred embodiment of the boom structure of the present invention (i.e., the second boom structure 20 below), as shown in Figures 3 and 4, the arm body is formed as a box structure, the arm body The middle portion is provided with a cylinder reaming H6 for an articulated cylinder, and the head is provided with a boom reaming H7 for articulating an adjacent boom structure, and the bottom surface of the arm body is provided with a bottom portion extending from the head to the middle portion The first gap. In this embodiment, the second web 2 and the third web 3 are omitted from the first embodiment. Specifically, by providing the cylinder reaming H6 in the middle portion, the provision of the second web 2 is omitted, and by providing the boom reaming H7 in the head, the provision of the third web 3 is omitted. In other words, the cylinder reaming H6 can be used for one end of the articulated cylinder, the boom reaming H7 is used to articulate the root of the downstream boom structure, and the other end of the cylinder can pass through the second reaming H2 of the root of the downstream boom structure or additional Outside The linkage is hinged (as explained in detail below). In the present embodiment, since the first notch is opened, the cylinder can be placed inside the arm body, so that it is suitable for the third embodiment in which the boom is disposed on the inner side of the arm body in the boom structure of the present invention ( That is, in the following third boom structure 30), as shown in FIGS. 5 and 6, the arm body is formed in a box type structure, and the bottom surface of the root portion is provided with a second notch 32. The boom structure of the present embodiment also omits the second web 2 and the third web 3 as compared with the first embodiment, and is particularly suitable for being disposed at the extreme end of the boom. In the present embodiment, the boom structure may be connected to the upstream by the first reaming hole HI, and the cylinder may be hinged by the second reaming hole H2. Wherein, due to the opening of the second notch 32, the end of the cylinder hinged to the boom structure of the present embodiment may be disposed inside the arm body of the boom structure.
另外, 如图 4所示, 两侧的所述第一连板 1之间可以通过加强连接件 la连接, 以增加臂架结构的根部处的稳定性。 其中, 加强连接件 la可以为 各种适当的形式, 例如杆状件或图示的连接套。  Further, as shown in Fig. 4, the first connecting plates 1 on both sides may be connected by a reinforcing connecting member la to increase the stability at the root of the boom structure. Among them, the reinforcing connecting member la may be in various suitable forms, such as a rod member or a connecting sleeve as shown.
另外, 如上所述, 本发明的臂架结构中, 臂体可以通过适当的方式一 体成型, 并且可以采用轻质材料。 为确保臂体具有适当的强度, 优选地, 所述臂体的内侧可以一体成型有加强筋 S。加强筋 S可以形成为各种适当的 形状并设置在适当的位置, 只要能够加强臂体并便于成型即可。 例如, 如 图 11所示, 臂体为箱型结构, 加强筋 S可以设置在箱型结构的四个角部并 形成为连接相邻两个面 (连接侧面 F1和顶面 F2, 以及连接侧面 F1和底面 F3 ) 的弯折形式。  Further, as described above, in the boom structure of the present invention, the arm body can be integrally molded in an appropriate manner, and a lightweight material can be employed. In order to ensure that the arm body has an appropriate strength, preferably, the inner side of the arm body may be integrally formed with a reinforcing rib S. The rib S can be formed into various appropriate shapes and placed in an appropriate position as long as the arm body can be reinforced and molded. For example, as shown in FIG. 11, the arm body is a box-shaped structure, and the reinforcing ribs S may be disposed at four corners of the box-shaped structure and formed to connect adjacent two faces (connecting side faces F1 and top faces F2, and connecting sides) The bent form of F1 and bottom surface F3).
根据本发明的另一方面, 提供一种臂架, 其中, 所述臂架包括本发明 的臂架结构。  According to another aspect of the present invention, a boom is provided, wherein the boom includes the boom structure of the present invention.
优选地, 所述安装部可以包括安装在所述臂体的根部两侧的第一连板 1, 所述根部和所述第一连板 1设置有彼此对应的第一铰孔 HI , 所述第一 连板 1还设置有第二铰孔 H2。 其中, 可以根据需要选择第一铰孔 HI和第 二铰孔 H2来连接或安装相应的部件, 例如, 第一铰孔 HI可以用于连接外 置连杆, 第二铰孔 H2可以用于连接上游的臂架结构的头部。 另外, 所述臂 架结构可以包括第一臂架结构 10、 第二臂架结构 20和第三臂架结构 30中 的至少一者。 Preferably, the mounting portion may include a first connecting plate 1 mounted on both sides of the root of the arm body, and the root portion and the first connecting plate 1 are provided with first reaming holes HI corresponding to each other, The first connecting plate 1 is also provided with a second reaming hole H2. Wherein, the first reaming hole HI and the second reaming hole H2 may be selected as needed to connect or install corresponding components, for example, the first reaming hole HI may be used for connection The connecting rod, the second reaming H2, can be used to connect the head of the upstream boom structure. Additionally, the boom structure can include at least one of the first boom structure 10, the second boom structure 20, and the third boom structure 30.
如图 1和图 2所示, 所述第一臂架结构 10可以包括形成为箱型结构的 第一臂体 11, 所述第一臂架结构 10 的安装部还包括安装在所述第一臂体 11的中部的第二连板 2和安装在所述第一臂体 11的头部的第三连板 3, 其 中: 所述中部和所述第二连板 2设置有对应的第三铰孔 H3; 所述头部和所 述第三连板 3设置有对应的第四铰孔 H4, 所述第三连板 3还设置有第五铰 孔 H5。  As shown in FIGS. 1 and 2, the first boom structure 10 may include a first arm body 11 formed in a box structure, and the mounting portion of the first arm frame structure 10 further includes a first arm mounted structure. a second connecting plate 2 in the middle of the arm body 11 and a third connecting plate 3 mounted on the head of the first arm body 11, wherein: the middle portion and the second connecting plate 2 are provided with corresponding third The reaming hole H3; the head and the third connecting plate 3 are provided with corresponding fourth reaming holes H4, and the third connecting plate 3 is further provided with a fifth reaming hole H5.
如图 3和图 4所示, 所述第二臂架结构 20包括形成为箱型结构的第二 臂体 21, 所述第二臂体 21的中部设置有用于铰接油缸的油缸铰孔 H6, 所 述第二臂体 21 的头部设置有用于铰接相邻臂架结构的臂架铰孔 H7, 所述 第二臂体 21 的底面上设置有从所述第二臂体 21的头部延伸到中部的第一 缺口。  As shown in FIG. 3 and FIG. 4, the second boom structure 20 includes a second arm body 21 formed in a box structure, and a middle portion of the second arm body 21 is provided with a cylinder reaming hole H6 for a hinge cylinder. The head of the second arm body 21 is provided with a boom reaming H7 for articulating an adjacent boom structure, and the bottom surface of the second arm body 21 is provided with an extension from the head of the second arm body 21. The first gap to the middle.
如图 5和图 6所示, 所述第三臂架结构 30可以包括形成为箱型结构的 第三臂体 31, 所述第三臂体 31的根部的底面上设置有第二缺口 32。  As shown in FIGS. 5 and 6, the third boom structure 30 may include a third arm body 31 formed in a box structure, and a second notch 32 is disposed on a bottom surface of the root portion of the third arm body 31.
其中, 第一臂架结构 10、 第二臂架结构 20和第三臂架结构 30中的任 意两者可以彼此连接。优选地,第三臂架结构 30作为臂架的最末端。例如, 所述臂架可以包括第一连接结构、 第二连接结构和第三连接结构中的至少 一者。  Here, any of the first boom structure 10, the second boom structure 20, and the third boom structure 30 may be connected to each other. Preferably, the third boom structure 30 serves as the extreme end of the boom. For example, the boom may include at least one of a first connection structure, a second connection structure, and a third connection structure.
如图 7和图 8所示,所述第一连接结构可以包括所述第一臂架结构 10、 所述第二臂架结构 20、第一外置连杆 40、第二外置连杆 50和第一油缸 12, 所述第二臂架结构 20的根部设置在所述第一臂架结构 10的头部内侧, 所 述第二外置连杆 50设置在所述第二臂架结构 20的外侧, 所述第一外置连 杆 40设置在所述第一臂架结构 10和所述第二外置连杆 50的外侧, 所述第 一臂架结构 10和第一外置连杆 40通过穿过所述第四铰孔 H4的第一销轴连 接 Pl, 所述第二臂架结构 20和所述第二外置连杆 50通过穿过所述第一铰 孔 HI的第二销轴 P2连接, 所述第一外置连杆 40和第二外置连杆 50彼此 铰接(例如通过连杆销 P9), 所述第一臂架结构 10和所述第二臂架结构 20 通过穿过所述第一臂架结构 10的第五铰孔 H5和所述第二臂架结构 20的第 二铰孔 H2的第三销轴 P3连接,所述第一油缸 12的一端通过穿过所述第三 铰孔 H3的第四销轴 P4铰接于所述第一臂架结构 10, 所述第一油缸 12的 另一端 (例如通过油缸销 P8) 铰接于所述第一外置连杆 40。 As shown in FIG. 7 and FIG. 8 , the first connecting structure may include the first boom structure 10 , the second boom structure 20 , the first external link 40 , and the second external link 50 . And a first cylinder 12, a root of the second boom structure 20 is disposed inside the head of the first boom structure 10, and the second external link 50 is disposed at the second boom structure 20. The first outer link 40 is disposed outside the first arm structure 10 and the second outer link 50, the first arm structure 10 and the first external link 40 passes through the first pin shaft of the fourth reaming hole H4 Connected to P1, the second boom structure 20 and the second external link 50 are connected by a second pin P2 passing through the first reaming hole HI, the first external link 40 and the The two outer links 50 are hinged to each other (e.g., by a link pin P9), and the first boom structure 10 and the second boom structure 20 pass through a fifth reaming through the first boom structure 10. H5 is coupled to the third pin P3 of the second reaming H2 of the second boom structure 20, and one end of the first cylinder 12 is hinged to the fourth pin P4 passing through the third reaming hole H3. The first boom structure 10, the other end of the first cylinder 12 is hinged to the first outer link 40 (for example, via a cylinder pin P8).
如图 9和图 10所示,所述第二连接结构可以包括所述第二臂架结构 20、 所述第三臂架结构 30和第二油缸 22, 所述第三臂架结构 30的根部设置在 所述第二臂架结构 20的头部内侧, 所述第二臂架结构 20和所述第三臂架 结构 30通过穿过所述第二臂架结构 20的臂架铰孔 H7和所述三臂架结构 30的第一铰孔 HI的第五销轴 P5连接, 所述第二油缸 22的一端通过穿过 所述油缸铰孔 H6的第六销轴 P6铰接于所述第二臂架结构 20, 所述第二油 缸 22的另一端通过穿过所述第三臂架结构 30的第二铰孔 H2的第七销轴 P7铰接于所述第三臂架结构 30。  As shown in FIGS. 9 and 10, the second connecting structure may include the second boom structure 20, the third boom structure 30, and the second cylinder 22, the root of the third boom structure 30. Provided inside the head of the second boom structure 20, the second boom structure 20 and the third boom structure 30 pass through the boom reaming H7 of the second boom structure 20 and a fifth pin P5 of the first reaming hole HI of the three-arm structure 30 is connected, and one end of the second cylinder 22 is hinged to the second by a sixth pin P6 passing through the cylinder reaming H6 The boom structure 20, the other end of the second cylinder 22 is hinged to the third boom structure 30 by a seventh pin P7 passing through the second reaming H2 of the third boom structure 30.
所述第三连接结构 (未图示) 可以包括所述第一臂架结构 10、 所述第 三臂架结构 30、 第三外置连杆、 第四外置连杆和第三油缸, 所述第三臂架 结构 30的根部设置在所述第一臂架结构 10的头部内侧, 所述第四外置连 杆设置在所述第三臂架结构 30的外侧, 所述第三外置连杆设置在所述第一 臂架结构 10和所述第四外置连杆的外侧, 所述第一臂架结构 10和第三外 置连杆通过穿过所述第四铰孔 H4的第八销轴连接, 所述第三臂架结构 30 和所述第四外置连杆通过穿过所述第一铰孔 HI的第九销轴连接,所述第三 外置连杆和第四外置连杆彼此铰接, 所述第一臂架结构 10和所述第三臂架 结构 30通过穿过所述第一臂架结构 10的第五铰孔 H5和所述第三臂架结构 30的第二铰孔 H2的第十销轴连接, 所述第三油缸的一端通过穿过所述第 三铰孔 H3 的第十一销轴铰接于所述第一臂架结构 10, 所述第三油缸的另 一端铰接于所述第三外置连杆。 The third connecting structure (not shown) may include the first boom structure 10, the third boom structure 30, the third external link, the fourth external link, and the third cylinder. The root of the third boom structure 30 is disposed inside the head of the first boom structure 10, and the fourth external link is disposed outside the third boom structure 30, the third outer a connecting rod is disposed outside the first boom structure 10 and the fourth external link, and the first boom structure 10 and the third external link pass through the fourth hinge hole H4 An eighth pin connection, the third boom structure 30 and the fourth outer link are connected by a ninth pin shaft passing through the first reaming hole HI, the third external link and The fourth external links are hinged to each other, and the first boom structure 10 and the third boom structure 30 pass through the fifth reaming H5 and the third boom passing through the first boom structure 10. The tenth pin shaft of the second reaming hole H2 of the structure 30 is connected, and one end of the third cylinder is hinged to the first boom structure 10 by an eleventh pin shaft passing through the third reaming hole H3. , the third cylinder One end is hinged to the third outer link.
可以理解地,当使用第一臂架结构 10与其他臂架结构形成连接结构时, 需要使用额外的外置连杆。 另外, 本发明也不排除第一臂架结构 10的根部 与第二臂架结构 20的头部连接的连接方式,连接方式类似于第二连接结构, 在此不作详述。  It will be appreciated that when the first boom structure 10 is used to form a joint structure with other boom structures, an additional external link is required. In addition, the present invention does not exclude the connection of the root of the first boom structure 10 to the head of the second boom structure 20, and the connection manner is similar to that of the second connection structure, which will not be described in detail herein.
本发明的臂架可以是工程机械领域的各种臂架, 例如布料臂等。  The boom of the present invention may be various booms in the field of construction machinery, such as cloth arms and the like.
根据本发明的另一方面, 提供一种泵送设备 (例如混凝土泵车), 该泵 送设备包括布料臂, 该布料臂形成为本发明的臂架。  According to another aspect of the present invention, there is provided a pumping apparatus (e.g., a concrete pump truck), the pumping apparatus comprising a cloth arm formed as a boom of the present invention.
根据本发明的另一方面, 提供一种制造臂架结构的方法, 该方法包括: a、 提供一体成型的臂体; b、 在所述臂体上设置安装部, 所述安装部具有 用于连接其他臂架结构或油缸的连接结构。  According to another aspect of the present invention, a method of manufacturing a boom structure is provided, the method comprising: a. providing an integrally formed arm body; b, providing a mounting portion on the arm body, the mounting portion having Connect the connection structure of other boom structures or cylinders.
臂体为一体形成的整体件, 无需弯折来形成例如现有技术中的铰接座 和油缸座, 相邻臂架结构以及臂架结构与油缸之间的安装可以通过安装部 实现, 因而简化了制造工艺。  The arm body is an integrally formed one piece, which does not need to be bent to form, for example, a hinge seat and a cylinder block in the prior art, and the installation of the adjacent arm frame structure and the arm frame structure and the oil cylinder can be realized by the mounting portion, thereby simplifying Manufacturing process.
另外, 臂体可以由轻质材料制成, 因而能够减轻臂架的总重。 例如, 臂体可以由铝合金、 碳纤维等材料制成 (例如采用铝合金挤压成型或采用 碳纤维热压成型), 从而在确保所需的力学性能 (例如强度) 的基础上实现 轻质化。  In addition, the arm body can be made of a lightweight material, thereby reducing the total weight of the boom. For example, the arm body can be made of an aluminum alloy, carbon fiber or the like (for example, extruded by aluminum alloy or hot-pressed with carbon fiber) to achieve light weight while ensuring desired mechanical properties such as strength.
此外, 安装部可以通过各种适当的方式设置, 例如焊接或使用紧固件 连接。  In addition, the mounting portion can be provided in a variety of suitable manners, such as welding or using fasteners.
优选地, 在步骤 b 中, 所述方法可以包括在所述臂体的根部两侧安装 第一连板 1,在所述根部和所述第一连板 1上设置彼此对应的第一铰孔 HI , 并且在所述第一连板 1上设置第二铰孔 H2。  Preferably, in the step b, the method may include installing a first connecting plate 1 on both sides of the root of the arm body, and providing a first reaming corresponding to each other on the root portion and the first connecting plate 1 HI , and a second reaming hole H2 is provided on the first connecting plate 1 .
为形成本发明的臂架结构的第一种优选实施方式 (即第一臂架结构 10), 在步骤 a中, 将所述臂体形成为箱型结构; 在步骤 b中, 所述方法还 包括在所述臂体的中部安装第二连板 2和在所述臂体的头部安装第三连板 3, 其中: 在所述中部和所述第二连板 2上设置对应的第三铰孔 H3; 在所 述头部和所述第三连板 3上设置对应的第四铰孔 H4, 并且在所述第三连板 3上设置第五铰孔 H5。 In order to form the first preferred embodiment of the boom structure of the present invention (ie, the first boom structure 10), in step a, the arm body is formed into a box structure; in step b, the method further includes Mounting a second web 2 in the middle of the arm body and a third web in the head of the arm body 3, wherein: a corresponding third reaming hole H3 is disposed on the middle portion and the second connecting plate 2; a corresponding fourth reaming hole H4 is disposed on the head portion and the third connecting plate 3, and A fifth reaming hole H5 is provided on the third web 3 .
为形成本发明的臂架结构的第二种优选实施方式 (即第二臂架结构 20), 在步骤 a中, 将所述臂体形成为箱型结构; 在步骤 b中, 所述方法还 包括在所述臂体的中部设置用于铰接油缸的油缸铰孔 H6, 在所述头部设置 用于铰接相邻臂架结构的臂架铰孔 H7, 并且在所述臂体的底面上设置从所 述头部延伸到中部的第一缺口。  In order to form a second preferred embodiment of the boom structure of the present invention (ie, the second boom structure 20), in step a, the arm body is formed into a box structure; in step b, the method further includes A cylinder reaming H6 for a hinge cylinder is provided in a middle portion of the arm body, a boom reaming H7 for articulating an adjacent boom structure is provided at the head, and a slave bottom is provided on the bottom surface of the arm body The head extends to a first gap in the middle.
本发明的臂架结构的第三种优选实施方式(即第三臂架结构 30),在步 骤 a中, 将所述臂体形成为箱型结构; 在步骤 b中, 所述方法还包括在所 述根部的底面上设置第二缺口 32。  A third preferred embodiment of the boom structure of the present invention (ie, the third boom structure 30), in step a, forming the arm body into a box structure; in step b, the method further includes A second notch 32 is provided on the bottom surface of the root portion.
另外, 优选地, 所述方法可以包括在两侧的所述第一连板 1 之间设置 加强连接件 la, 以增加臂架结构的根部处的稳定性。 其中, 加强连接件 la 可以为各种适当的形式, 例如杆状件或图示的连接套。  Additionally, preferably, the method may include providing a reinforcing connector la between the first webs 1 on both sides to increase stability at the root of the boom structure. Among them, the reinforcing connecting member la may be in various suitable forms, such as a rod member or a connecting sleeve as shown.
另外, 如上所述, 臂体可以通过适当的方式一体成型, 并且可以采用 轻质材料。 为确保臂体具有适当的强度, 优选地, 所述方法包括在所述臂 体的内侧一体成型加强筋 S。加强筋 S可以形成为各种适当的形状并设置在 适当的位置, 只要能够加强臂体并便于成型即可。 例如, 如图 11所示, 臂 体为箱型结构, 加强筋 S可以设置在箱型结构的四个角部并形成为连接相 邻两个面(连接侧面 F1和顶面 F2, 以及连接侧面 F1和底面 F3 )的弯折形 式。  Further, as described above, the arm body can be integrally molded by a suitable method, and a lightweight material can be employed. To ensure proper strength of the arm body, preferably, the method includes integrally forming a rib S on the inside of the arm body. The rib S can be formed into various appropriate shapes and placed in an appropriate position as long as the arm body can be reinforced and molded. For example, as shown in FIG. 11, the arm body is a box-shaped structure, and the reinforcing ribs S may be disposed at four corners of the box-shaped structure and formed to connect adjacent two faces (connecting side faces F1 and top faces F2, and connecting sides) The bent form of F1 and bottom surface F3).
根据本发明的另一方面, 提供一种布置臂架的方法, 该方法包括使用 本发明的臂架结构布置臂架。  In accordance with another aspect of the invention, a method of arranging a boom is provided, the method comprising arranging a boom using the boom structure of the present invention.
优选地, 所述安装部可以包括安装在所述臂体的根部两侧的第一连板 1, 所述根部和所述第一连板 1设置有彼此对应的第一铰孔 HI , 所述第一 连板 1还设置有第二铰孔 H2。 其中, 可以根据需要选择第一铰孔 HI和第 二铰孔 H2来连接或安装相应的部件, 例如, 第一铰孔 HI可以用于连接外 置连杆, 第二铰孔 H2可以用于连接上游的臂架结构的头部。 另外, 所述方 法可以包括使用第一臂架结构 10、 第二臂架结构 20和第三臂架结构 30中 的至少一者布置所述臂架。 Preferably, the mounting portion may include a first connecting plate 1 mounted on both sides of the root of the arm body, and the root portion and the first connecting plate 1 are provided with first reaming holes HI corresponding to each other, The first connecting plate 1 is also provided with a second reaming hole H2. Among them, the first reaming HI and the first can be selected as needed The two reaming holes H2 are used to connect or mount corresponding components. For example, the first reaming hole HI may be used to connect an external link, and the second reaming hole H2 may be used to connect the head of the upstream boom structure. Additionally, the method can include arranging the boom using at least one of the first boom structure 10, the second boom structure 20, and the third boom structure 30.
其中, 第一臂架结构 10、 第二臂架结构 20和第三臂架结构 30中的任 意两者可以彼此连接。优选地,第三臂架结构 30作为臂架的最末端。例如, 所述方法包括形成第一连接结构、 第二连接结构和第三连接结构中的至少 一者。  Here, any of the first boom structure 10, the second boom structure 20, and the third boom structure 30 may be connected to each other. Preferably, the third boom structure 30 serves as the extreme end of the boom. For example, the method includes forming at least one of a first connection structure, a second connection structure, and a third connection structure.
可以理解地,当使用第一臂架结构 10与其他臂架结构形成连接结构时, 需要使用额外的外置连杆。 另外, 本发明的方法也不排除形成第一臂架结 构 10的根部与第二臂架结构 20的头部连接的连接方式, 形成第一臂架结 构 10的根部与另一个第一臂架结构 10的头部连接的连接方式 (连接方式 类似于第二连接结构), 以及形成第二臂架结构 20 的根部与另一个第二臂 架结构 20 的头部连接的连接方式 (连接方式类似于第三连接结构), 在此 不作详述。  It will be appreciated that when the first boom structure 10 is used to form a joint structure with other boom structures, an additional external link is required. In addition, the method of the present invention does not exclude the formation of the connection between the root of the first boom structure 10 and the head of the second boom structure 20, forming the root of the first boom structure 10 and the other first boom structure. The connection of the head connection of 10 (the connection is similar to the second connection structure), and the way in which the root of the second boom structure 20 is connected to the head of the other second boom structure 20 (the connection is similar) The third connection structure) will not be described in detail herein.
另外, 为便于安装且获得稳定结构, 各连板可以形成为三角形形状。 本领域技术人员可以根据需要设置各连板的铰孔和安装孔 (使用紧固件安 装的情况) 的位置。 在不同实施方式中, 第一连板 1 上的各铰孔和安装孔 的位置也可以相应调整。 优选地, 第一连板 1 上可以设置有三个铰孔, 其 中两个用作第一铰孔 HI和第二铰孔 H2, 另一个用作连接臂体和第一连板 1的安装孔。 为此, 臂体的根部也设置有两个铰孔, 该两个铰孔分别与第一 连板 1的第一铰孔 HI和安装孔对应。换言之, 除安装孔外, 第一连板 1上 的两个铰孔中, 能够与根部的铰孔对应的即为第一铰孔 HI , 另一个不能与 根部的铰孔对应的铰孔即为第二铰孔 H2。 其中, 可以根据需要选择适当的 铰孔作为第一铰孔 Hl。 例如, 在形成第二连接结构时, 第三臂架结构 30 的根部可以采用图 5所示的结构, 即第一连板 1 的上部右侧的铰孔作为安 装孔, 左侧的铰孔作为第一铰孔 HI ; 在形成第三连接结构时, 第三臂架结 构 30的根部可以采用图 12所示的结构, 即第一连板 1的上部左侧的铰孔 作为安装孔, 右侧的铰孔作为第一铰孔 HI。 In addition, the connecting plates may be formed in a triangular shape for ease of installation and to obtain a stable structure. Those skilled in the art can set the positions of the reaming holes of the respective plates and the mounting holes (when the fasteners are mounted) as needed. In various embodiments, the positions of the reaming holes and the mounting holes on the first connecting plate 1 can also be adjusted accordingly. Preferably, the first connecting plate 1 may be provided with three reaming holes, two of which serve as the first reaming hole HI and the second reaming hole H2, and the other serves as a mounting hole for the connecting arm body and the first connecting plate 1. To this end, the root of the arm body is also provided with two reaming holes, which respectively correspond to the first reaming hole HI and the mounting hole of the first connecting plate 1. In other words, in addition to the mounting hole, among the two reaming holes on the first connecting plate 1, the first reaming hole HI corresponding to the reaming hole of the root portion, and the other reaming hole not corresponding to the reaming hole of the root portion are Second reaming H2. Among them, an appropriate reaming hole can be selected as the first reaming hole H1 as needed. For example, when forming the second connecting structure, the root of the third boom structure 30 can adopt the structure shown in FIG. 5, that is, the reaming of the upper right side of the first connecting plate 1 as an annulus. The hole is fixed, and the reaming hole on the left side is used as the first reaming hole HI; when the third connecting structure is formed, the root of the third arm frame structure 30 can adopt the structure shown in FIG. 12, that is, the upper left side of the first connecting plate 1 The reaming hole serves as a mounting hole, and the right reaming hole serves as a first reaming hole HI.
以上结合附图详细描述了本发明的优选实施方式, 但是, 本发明并不 限于上述实施方式中的具体细节, 在本发明的技术构思范围内, 可以对本 发明的技术方案进行多种简单变型, 这些简单变型均属于本发明的保护范 围。  The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments, and various simple modifications of the technical solutions of the present invention may be made within the scope of the technical idea of the present invention. These simple variations are within the scope of the invention.
另外需要说明的是, 在上述具体实施方式中所描述的各个具体技术特 征, 在不矛盾的情况下, 可以通过任何合适的方式进行组合。 为了避免不 必要的重复, 本发明对各种可能的组合方式不再另行说明。  It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not be further described in various possible combinations.
此外, 本发明的各种不同的实施方式之间也可以进行任意组合, 只要 其不违背本发明的思想, 其同样应当视为本发明所公开的内容。  In addition, any combination of various embodiments of the invention may be made, as long as it does not deviate from the idea of the invention, and should also be regarded as the disclosure of the invention.

Claims

权利要求 Rights request
1、 一种臂架结构, 其特征在于, 该臂架结构包括一体成型的臂体和设 置在所述臂体上的安装部,所述安装部具有用于连接其他臂架结构或油缸的 连接结构。 1. A boom structure, characterized in that the boom structure includes an integrally formed arm body and a mounting portion provided on the arm body, and the mounting portion has a connection for connecting to other boom structures or oil cylinders. structure.
2、 根据权利要求 1所述的臂架结构, 其特征在于, 所述安装部包括安 装在所述臂体的根部两侧的第一连板 (1 ), 所述根部和所述第一连板 (1 ) 设置有彼此对应的第一铰孔 (HI ) , 所述第一连板 (1 ) 还设置有第二铰孔2. The boom structure according to claim 1, wherein the mounting part includes first connecting plates (1) installed on both sides of the root of the arm body, and the root and the first connecting plate The plate (1) is provided with first reaming holes (HI) corresponding to each other, and the first connecting plate (1) is also provided with a second reaming hole.
(H2)。 (H2).
3、 根据权利要求 2所述的臂架结构, 其特征在于, 所述臂体形成为箱 型结构, 所述安装部包括安装在所述臂体的中部的第二连板 (2) 和 /或安装 在所述臂体的头部的第三连板 (3 ), 其中: 3. The arm structure according to claim 2, wherein the arm body is formed into a box-shaped structure, and the mounting part includes a second connecting plate (2) installed in the middle of the arm body and/or The third connecting plate (3) installed on the head of the arm body, where:
所述中部和所述第二连板 (2) 设置有对应的第三铰孔 (H3 ); The middle part and the second connecting plate (2) are provided with corresponding third reaming holes (H3);
所述头部和所述第三连板(3 )设置有对应的第四铰孔(H4), 所述第三 连板 (3 ) 还设置有第五铰孔 (H5 )。 The head and the third connecting plate (3) are provided with corresponding fourth reaming holes (H4), and the third connecting plate (3) is also provided with a fifth reaming hole (H5).
4、 根据权利要求 2所述的臂架结构, 其特征在于, 所述臂体形成为箱 型结构, 所述臂体的中部设置有用于铰接油缸的油缸铰孔 (H6), 所述头部 设置有用于铰接相邻臂架结构的臂架铰孔 (H7) , 所述臂体的底面上设置有 从所述头部延伸到中部的第一缺口。 4. The boom structure according to claim 2, characterized in that the arm body is formed into a box-shaped structure, the middle part of the arm body is provided with an oil cylinder reaming hole (H6) for articulating the oil cylinder, and the head is provided with There is an arm reaming hole (H7) for hinged adjacent arm structures, and a first notch extending from the head to the middle is provided on the bottom surface of the arm body.
5、 根据权利要求 2所述的臂架结构, 其特征在于, 所述臂体形成为箱 型结构, 所述根部的底面上设置有第二缺口 (32)。 5. The arm structure according to claim 2, wherein the arm body is formed into a box-shaped structure, and a second notch (32) is provided on the bottom surface of the root portion.
6、 根据权利要求 2-5 中任意一项所述的臂架结构, 其特征在于, 两侧 的所述第一连板 (1) 之间通过加强连接件 (la) 连接。 6. The boom structure according to any one of claims 2-5, characterized in that the first connecting plates (1) on both sides are connected through reinforced connectors (la).
7、 根据权利要求 1-5 中任意一项所述的臂架结构, 其特征在于, 所述 臂体的内侧一体成型有加强筋 (S)。 7. The boom structure according to any one of claims 1-5, characterized in that the inner side of the arm body is integrally formed with reinforcing ribs (S).
8、 根据权利要求 1-5 中任意一项所述的臂架结构, 其特征在于, 所述 臂体由轻质材料制成。 8. The arm structure according to any one of claims 1-5, characterized in that the arm body is made of lightweight material.
9、 一种臂架, 其特征在于, 所述臂架包括根据权利要求 1-8 中任意一 项所述的臂架结构。 9. A boom, characterized in that the boom includes the boom structure according to any one of claims 1-8.
10、 根据权利要求 9所述的臂架, 其特征在于, 所述安装部包括安装在 所述臂体的根部两侧的第一连板 (1), 所述根部和所述第一连板 (1) 设置 有彼此对应的第一铰孔(HI), 所述第一连板(1)还设置有第二铰孔(H2), 所述臂架结构包括第一臂架结构 (10)、 第二臂架结构 (20) 和第三臂架结 构 (30) 中的至少一者, 其中: 10. The arm according to claim 9, characterized in that, the mounting part includes first connecting plates (1) installed on both sides of the root of the arm body, the root and the first connecting plate (1) are provided with first reaming holes (HI) corresponding to each other, the first connecting plate (1) is also provided with a second reaming hole (H2), and the arm frame structure includes a first arm frame structure (10) , at least one of the second boom structure (20) and the third boom structure (30), wherein:
所述第一臂架结构 (10) 包括形成为箱型结构的第一臂体 (11), 所述 第一臂架结构 (10) 的安装部还包括安装在所述第一臂体(11) 的中部的第 二连板 (2) 和安装在所述第一臂体 (11) 的头部的第三连板 (3), 其中: 所述中部和所述第二连板(2)设置有对应的第三铰孔(H3); 所述头部和所 述第三连板 (3) 设置有对应的第四铰孔 (H4), 所述第三连板 (3) 还设置 有第五铰孔 (H5); The first arm structure (10) includes a first arm body (11) formed into a box-shaped structure, and the mounting portion of the first arm structure (10) also includes a first arm body (11) mounted on the first arm body (11). ) and a third connecting plate (3) installed on the head of the first arm body (11), wherein: the middle part and the second connecting plate (2) A corresponding third reaming hole (H3) is provided; the head and the third connecting plate (3) are provided with a corresponding fourth reaming hole (H4), and the third connecting plate (3) is also provided with a The fifth reaming hole (H5);
所述第二臂架结构 (20) 包括形成为箱型结构的第二臂体 (21), 所述 第二臂体 (21) 的中部设置有用于铰接油缸的油缸铰孔 (H6), 所述第二臂 体 (21 ) 的头部设置有用于铰接相邻臂架结构的臂架铰孔 (H7), 所述第二 臂体(21 ) 的底面上设置有从所述第二臂体(21 ) 的头部延伸到中部的第一 缺口; The second arm structure (20) includes a second arm body (21) formed into a box-shaped structure, and an oil cylinder reaming hole (H6) for articulating the oil cylinder is provided in the middle of the second arm body (21), so second arm The head of the body (21) is provided with an arm hinge hole (H7) for hinged adjacent arm structure, and the bottom surface of the second arm body (21) is provided with a reaming hole (H7) from the second arm body (21). The head extends to the first notch in the middle;
所述第三臂架结构 (30) 包括形成为箱型结构的第三臂体 (31 ), 所述 第三臂体 (31 ) 的根部的底面上设置有第二缺口 (32)。 The third arm structure (30) includes a third arm body (31) formed into a box-shaped structure, and a second notch (32) is provided on the bottom surface of the root of the third arm body (31).
11、 根据权利要求 10所述的臂架, 其特征在于, 所述臂架包括第一连 接结构、 第二连接结构和第三连接结构中的至少一者, 其中: 11. The arm according to claim 10, characterized in that the arm includes at least one of a first connection structure, a second connection structure and a third connection structure, wherein:
所述第一连接结构包括所述第一臂架结构 (10 )、 所述第二臂架结构 (20)、 第一外置连杆 (40)、 第二外置连杆 (50) 和第一油缸 (12), 所述 第二臂架结构 (20) 的根部设置在所述第一臂架结构 (10) 的头部内侧, 所 述第二外置连杆 (50) 设置在所述第二臂架结构 (20) 的外侧, 所述第一外 置连杆 (40) 设置在所述第一臂架结构 (10) 和所述第二外置连杆 (50) 的 外侧, 所述第一臂架结构 (10) 和第一外置连杆 (40)通过穿过所述第四铰 ? L (H4) 的第一销轴连接 (P1 ), 所述第二臂架结构 (20) 和所述第二外置 连杆(50)通过穿过所述第一铰孔(HI ) 的第二销轴 (P2)连接, 所述第一 外置连杆 (40) 和第二外置连杆 (50) 彼此铰接, 所述第一臂架结构 (10) 和所述第二臂架结构(20 )通过穿过所述第一臂架结构( 10)的第五铰孔(H5 ) 和所述第二臂架结构 (20) 的第二铰孔(H2) 的第三销轴 (P3 )连接, 所述 第一油缸(12) 的一端通过穿过所述第三铰孔(H3 ) 的第四销轴 (P4)铰接 于所述第一臂架结构 (10), 所述第一油缸 (12) 的另一端铰接于所述第一 外置连杆 (40); The first connection structure includes the first arm structure (10), the second arm structure (20), a first external link (40), a second external link (50) and a third An oil cylinder (12), the root of the second boom structure (20) is arranged inside the head of the first boom structure (10), and the second external connecting rod (50) is arranged on the inside of the head of the first boom structure (10). Outside the second boom structure (20), the first external link (40) is provided outside the first boom structure (10) and the second external link (50), so The first boom structure (10) and the first external link (40) pass through the fourth hinge? The first pin connection (P1) of L (H4), the second boom structure (20) and the second external link (50) pass through the first reaming hole (HI) Two pins (P2) are connected, the first external link (40) and the second external link (50) are hinged to each other, the first arm structure (10) and the second arm structure (20) Through the third pin (P3) passing through the fifth reaming hole (H5) of the first boom structure (10) and the second reaming hole (H2) of the second boom structure (20) ) connection, one end of the first oil cylinder (12) is hinged to the first boom structure (10) through a fourth pin (P4) passing through the third reaming hole (H3), and the first The other end of the oil cylinder (12) is hinged to the first external connecting rod (40);
所述第二连接结构包括所述第二臂架结构(20)、所述第三臂架结构(30) 和第二油缸 (22), 所述第三臂架结构 (30) 的根部设置在所述第二臂架结 构 (20) 的头部内侧, 所述第二臂架结构 (20) 和所述第三臂架结构 (30) 通过穿过所述第二臂架结构(20)的臂架铰孔(H7)和所述三臂架结构(30) 的第一铰孔(HI ) 的第五销轴 (P5 )连接, 所述第二油缸(22) 的一端通过 穿过所述油缸铰孔(H6) 的第六销轴(P6)铰接于所述第二臂架结构(20), 所述第二油缸(22) 的另一端通过穿过所述第三臂架结构 (30) 的第二铰孔 (H2) 的第七销轴 (P7) 铰接于所述第三臂架结构 (30); The second connection structure includes the second boom structure (20), the third boom structure (30) and a second oil cylinder (22). The root of the third boom structure (30) is arranged on The inner side of the head of the second boom structure (20), the second boom structure (20) and the third boom structure (30) The fifth pin (P5) passing through the arm reaming hole (H7) of the second arm frame structure (20) and the first reaming hole (HI) of the three-arm frame structure (30) is connected, so One end of the second oil cylinder (22) is hinged to the second boom structure (20) through a sixth pin (P6) passing through the reaming hole (H6) of the oil cylinder. The other end is hinged to the third boom structure (30) through a seventh pin (P7) that passes through the second reaming hole (H2) of the third boom structure (30);
所述第三连接结构包括所述第一臂架结构 (10 )、 所述第三臂架结构 (30)、 第三外置连杆、 第四外置连杆和第三油缸, 所述第三臂架结构 (30) 的根部设置在所述第一臂架结构 (10) 的头部内侧, 所述第四外置连杆设置 在所述第三臂架结构 (30) 的外侧, 所述第三外置连杆设置在所述第一臂架 结构 (10) 和所述第四外置连杆的外侧, 所述第一臂架结构 (10) 和第三外 置连杆通过穿过所述第四铰孔 (H4)的第八销轴连接,所述第三臂架结构(30) 和所述第四外置连杆通过穿过所述第一铰孔(HI )的第九销轴连接, 所述第 三外置连杆和第四外置连杆彼此铰接, 所述第一臂架结构 (10)和所述第三 臂架结构 (30)通过穿过所述第一臂架结构 (10) 的第五铰孔(H5 )和所述 第三臂架结构(30) 的第二铰孔(H2) 的第十销轴连接, 所述第三油缸的一 端通过穿过所述第三铰孔 (H3 )的第十一销轴铰接于所述第一臂架结构(10), 所述第三油缸的另一端铰接于所述第三外置连杆。 The third connection structure includes the first boom structure (10), the third boom structure (30), a third external connecting rod, a fourth external connecting rod and a third oil cylinder. The root of the three-arm structure (30) is arranged inside the head of the first arm structure (10), and the fourth external link is arranged outside the third arm structure (30), so The third external link is arranged outside the first boom structure (10) and the fourth external link, and the first boom structure (10) and the third external link pass through The third arm structure (30) and the fourth external link are connected through the eighth pin passing through the fourth reaming hole (H4). Nine-pin connection, the third external link and the fourth external link are hinged to each other, the first arm structure (10) and the third arm structure (30) pass through the The fifth reaming hole (H5) of a boom structure (10) is connected to the tenth pin of the second reaming hole (H2) of the third boom structure (30), and one end of the third oil cylinder passes through The eleventh pin passing through the third reaming hole (H3) is hinged to the first boom structure (10), and the other end of the third oil cylinder is hinged to the third external connecting rod.
12、 一种泵送设备, 所述泵送设备包括布料臂, 其特征在于, 所述布料 臂为权利要求 9-11中任意一项所述的臂架。 12. A pumping equipment, the pumping equipment includes a distribution arm, characterized in that the distribution arm is the arm frame according to any one of claims 9-11.
13、 一种制造臂架结构的方法, 该方法包括: 13. A method of manufacturing a boom structure, the method comprising:
a、 提供一体成型的臂体; a. Provide an integrated arm body;
b、 在所述臂体上设置安装部, 所述安装部具有用于连接其他臂架结构 或油缸的连接结构。 b. A mounting part is provided on the arm body, and the mounting part has a connection structure for connecting to other arm structures or oil cylinders.
14、 根据权利要求 13所述的制造臂架结构的方法, 其特征在于, 在步 骤 b中, 所述方法包括在所述臂体的根部两侧安装第一连板(1 ), 在所述根 部和所述第一连板(1 )上设置彼此对应的第一铰孔(HI ), 并且在所述第一 连板 (1 ) 上设置第二铰孔 (H2)。 14. The method of manufacturing an arm structure according to claim 13, characterized in that, in step b, the method includes installing first connecting plates (1) on both sides of the root of the arm body, and in the First reaming holes (HI) corresponding to each other are provided on the root portion and the first connecting plate (1), and a second reaming hole (H2) is provided on the first connecting plate (1).
15、 根据权利要求 14所述的制造臂架结构的方法, 其特征在于, 在步骤 a中, 将所述臂体形成为箱型结构; 15. The method of manufacturing an arm structure according to claim 14, characterized in that, in step a, the arm body is formed into a box-shaped structure;
在步骤 b中, 所述方法还包括在所述臂体的中部安装第二连板 (2) 和 在所述臂体的头部安装第三连板 (3 ), 其中: In step b, the method also includes installing a second connecting plate (2) in the middle of the arm body and installing a third connecting plate (3) at the head of the arm body, where:
在所述中部和所述第二连板 (2) 上设置对应的第三铰孔 (H3 ); A corresponding third reaming hole (H3) is provided on the middle part and the second connecting plate (2);
在所述头部和所述第三连板(3 )上设置对应的第四铰孔(H4), 并且在 所述第三连板 (3 ) 上设置第五铰孔 (H5 )。 Corresponding fourth reaming holes (H4) are provided on the head and the third connecting plate (3), and a fifth reaming hole (H5) is provided on the third connecting plate (3).
16、 根据权利要求 14所述的制造臂架结构的方法, 其特征在于, 在步骤 a中, 将所述臂体形成为箱型结构; 16. The method of manufacturing an arm structure according to claim 14, characterized in that, in step a, the arm body is formed into a box-shaped structure;
在步骤 b中,所述方法还包括在所述臂体的中部设置用于铰接油缸的油 缸铰孔 (H6) , 在所述头部设置用于铰接相邻臂架结构的臂架铰孔 (H7 ), 并且在所述臂体的底面上设置从所述头部延伸到中部的第一缺口。 In step b, the method also includes setting an oil cylinder reaming hole (H6) for articulating the oil cylinder in the middle of the arm body, and providing an arm reaming hole (H6) for articulating the adjacent arm structure at the head. H7), and a first notch extending from the head to the middle is provided on the bottom surface of the arm body.
17、 根据权利要求 14所述的制造臂架结构的方法, 其特征在于, 在步骤 a中, 将所述臂体形成为箱型结构; 17. The method of manufacturing an arm structure according to claim 14, characterized in that, in step a, the arm body is formed into a box-shaped structure;
在步骤 b中, 所述方法还包括在所述根部的底面上设置第二缺口 (32)。 In step b, the method also includes setting a second notch (32) on the bottom surface of the root.
18、 根据权利要求 14-17中任意一项所述的制造臂架结构的方法, 其特 征在于,所述方法包括在两侧的所述第一连板( 1 )之间设置加强连接件( la)。 18. The method for manufacturing a boom structure according to any one of claims 14 to 17, characterized in that the method includes arranging reinforcing connectors (1) between the first connecting plates (1) on both sides. la).
19、 根据权利要求 13-17中任意一项所述的制造臂架结构的方法, 其特 征在于, 所述方法包括在所述臂体的内侧一体成型加强筋 (S)。 19. The method of manufacturing an arm structure according to any one of claims 13 to 17, characterized in that the method includes integrally forming reinforcing ribs (S) on the inside of the arm body.
20、 根据权利要求 13-17中任意一项所述的制造臂架结构的方法, 其特 征在于, 在所述步骤 a中, 由轻质材料制成所述臂体。 20. The method of manufacturing an arm structure according to any one of claims 13-17, wherein in step a, the arm body is made of lightweight material.
21、 一种布置臂架的方法, 该方法包括使用根据权利要求 1-8中任意一 项所述的臂架结构布置臂架。 21. A method of arranging a boom, the method comprising arranging the boom using the boom structure according to any one of claims 1-8.
22、 根据权利要求 21所述的布置臂架的方法, 其特征在于, 所述安装 部包括安装在所述臂体的根部两侧的第一连板(1), 所述根部和所述第一连 板 (1) 设置有彼此对应的第一铰孔 (HI), 所述第一连板 (1) 还设置有第 二铰孔 (H2), 所述方法包括使用第一臂架结构 (10)、 第二臂架结构 (20) 和第三臂架结构 (30) 中的至少一者布置所述臂架, 其中: 22. The method of arranging an arm according to claim 21, characterized in that the installation part includes a first connecting plate (1) installed on both sides of the root of the arm body, and the root and the third A connecting plate (1) is provided with first reaming holes (HI) corresponding to each other, and the first connecting plate (1) is also provided with a second reaming hole (H2). The method includes using a first arm structure ( The boom is arranged in at least one of 10), a second boom structure (20) and a third boom structure (30), wherein:
所述第一臂架结构 (10) 包括形成为箱型结构的第一臂体 (11), 所述 第一臂架结构 (10) 的安装部还包括安装在所述第一臂体(11) 的中部的第 二连板 (2) 和安装在所述第一臂体 (11) 的头部的第三连板 (3), 其中: 所述中部和所述第二连板(2)设置有对应的第三铰孔(H3); 所述头部和所 述第三连板 (3) 设置有对应的第四铰孔 (H4), 所述第三连板 (3) 还设置 有第五铰孔 (H5); The first arm structure (10) includes a first arm body (11) formed into a box-shaped structure, and the mounting portion of the first arm structure (10) also includes a first arm body (11) mounted on the first arm body (11). ) and a third connecting plate (3) installed on the head of the first arm body (11), wherein: the middle part and the second connecting plate (2) A corresponding third reaming hole (H3) is provided; the head and the third connecting plate (3) are provided with a corresponding fourth reaming hole (H4), and the third connecting plate (3) is also provided with a The fifth reaming hole (H5);
所述第二臂架结构 (20) 包括形成为箱型结构的第二臂体 (21), 所述 第二臂体 (21) 的中部设置有用于铰接油缸的油缸铰孔 (H6), 所述第二臂 体 (21) 的头部设置有用于铰接相邻臂架结构的臂架铰孔 (H7), 所述第二 臂体(21) 的底面上设置有从所述第二臂体(21) 的头部延伸到中部的第一 缺口; The second arm structure (20) includes a second arm body (21) formed into a box-shaped structure, and an oil cylinder reaming hole (H6) for articulating the oil cylinder is provided in the middle of the second arm body (21), so The head of the second arm body (21) is provided with an arm reaming hole (H7) for hinged adjacent arm structure, and the bottom surface of the second arm body (21) is provided with an arm reaming hole (H7) from the second arm body. (21) The head extends to the middle of the first gap; gap;
所述第三臂架结构 (30) 包括形成为箱型结构的第三臂体 (31 ), 所述 第三臂体 (31 ) 的根部的底面上设置有第二缺口 (32)。 The third arm structure (30) includes a third arm body (31) formed into a box-shaped structure, and a second notch (32) is provided on the bottom surface of the root of the third arm body (31).
23、 根据权利要求 22所述的布置臂架的方法, 其特征在于, 所述方法 包括形成第一连接结构、第二连接结构和第三连接结构中的至少一者,其中: 所述第一连接结构包括所述第一臂架结构 (10 )、 所述第二臂架结构 (20)、 第一外置连杆 (40)、 第二外置连杆 (50) 和第一油缸 (12), 所述 第二臂架结构 (20) 的根部设置在所述第一臂架结构 (10) 的头部内侧, 所 述第二外置连杆 (50) 设置在所述第二臂架结构 (20) 的外侧, 所述第一外 置连杆 (40) 设置在所述第一臂架结构 (10) 和所述第二外置连杆 (50) 的 外侧, 所述第一臂架结构 (10) 和第一外置连杆 (40)通过穿过所述第四铰 孔 (H4) 的第一销轴连接 (P1 ), 所述第二臂架结构 (20) 和所述第二外置 连杆(50)通过穿过所述第一铰孔(HI ) 的第二销轴 (P2)连接, 所述第一 外置连杆 (40) 和第二外置连杆 (50) 彼此铰接, 所述第一臂架结构 (10) 和所述第二臂架结构(20 )通过穿过所述第一臂架结构( 10)的第五铰孔(H5 ) 和所述第二臂架结构 (20) 的第二铰孔(H2) 的第三销轴 (P3 )连接, 所述 第一油缸(12) 的一端通过穿过所述第三铰孔(H3 ) 的第四销轴 (P4)铰接 于所述第一臂架结构 (10), 所述第一油缸 (12) 的另一端铰接于所述第一 外置连杆 (40); 23. The method of arranging a boom according to claim 22, wherein the method includes forming at least one of a first connection structure, a second connection structure and a third connection structure, wherein: the first connection structure The connection structure includes the first boom structure (10), the second boom structure (20), a first external connecting rod (40), a second external connecting rod (50) and a first oil cylinder (12 ), the root of the second boom structure (20) is arranged inside the head of the first boom structure (10), and the second external link (50) is arranged on the second boom structure (10). Outside the structure (20), the first external link (40) is provided outside the first arm structure (10) and the second external link (50), and the first arm The frame structure (10) and the first external link (40) are connected (P1) through the first pin passing through the fourth reaming hole (H4), and the second arm frame structure (20) and the The second external connecting rod (50) is connected by a second pin (P2) passing through the first reaming hole (HI), and the first external connecting rod (40) and the second external connecting rod ( 50) are hinged to each other, and the first boom structure (10) and the second boom structure (20) pass through the fifth hinge hole (H5) of the first boom structure (10) and the The second reaming hole (H2) of the second boom structure (20) is connected to the third pin (P3), and one end of the first oil cylinder (12) passes through the third reaming hole (H3). The four-pin shaft (P4) is hinged to the first boom structure (10), and the other end of the first oil cylinder (12) is hinged to the first external connecting rod (40);
所述第二连接结构包括所述第二臂架结构(20)、所述第三臂架结构(30) 和第二油缸 (22), 所述第三臂架结构 (30) 的根部设置在所述第二臂架结 构 (20) 的头部内侧, 所述第二臂架结构 (20) 和所述第三臂架结构 (30) 通过穿过所述第二臂架结构(20)的臂架铰孔(H7)和所述三臂架结构(30) 的第一铰孔(HI ) 的第五销轴 (P5 )连接, 所述第二油缸(22) 的一端通过 穿过所述油缸铰孔(H6) 的第六销轴(P6)铰接于所述第二臂架结构(20), 所述第二油缸(22) 的另一端通过穿过所述第三臂架结构 (30) 的第二铰孔 (H2) 的第七销轴 (P7) 铰接于所述第三臂架结构 (30); The second connection structure includes the second boom structure (20), the third boom structure (30) and a second oil cylinder (22). The root of the third boom structure (30) is arranged on Inside the head of the second arm structure (20), the second arm structure (20) and the third arm structure (30) pass through the second arm structure (20) The arm reaming hole (H7) is connected to the fifth pin (P5) of the first reaming hole (HI) of the three-arm structure (30), and one end of the second oil cylinder (22) passes through The sixth pin (P6) passing through the reaming hole (H6) of the oil cylinder is hinged to the second arm frame structure (20), and the other end of the second oil cylinder (22) passes through the third arm. The seventh pin (P7) of the second reaming hole (H2) of the frame structure (30) is hinged to the third arm structure (30);
所述第三连接结构包括所述第一臂架结构 (10 )、 所述第三臂架结构 (30)、 第三外置连杆、 第四外置连杆和第三油缸, 所述第三臂架结构 (30) 的根部设置在所述第一臂架结构 (10) 的头部内侧, 所述第四外置连杆设置 在所述第三臂架结构 (30) 的外侧, 所述第三外置连杆设置在所述第一臂架 结构 (10) 和所述第四外置连杆的外侧, 所述第一臂架结构 (10) 和第三外 置连杆通过穿过所述第四铰孔 (H4)的第八销轴连接,所述第三臂架结构(30) 和所述第四外置连杆通过穿过所述第一铰孔(HI )的第九销轴连接, 所述第 三外置连杆和第四外置连杆彼此铰接, 所述第一臂架结构 (10)和所述第三 臂架结构 (30)通过穿过所述第一臂架结构 (10) 的第五铰孔(H5 )和所述 第三臂架结构(30) 的第二铰孔(H2) 的第十销轴连接, 所述第三油缸的一 端通过穿过所述第三铰孔 (H3 )的第十一销轴铰接于所述第一臂架结构(10), 所述第三油缸的另一端铰接于所述第三外置连杆。 The third connection structure includes the first boom structure (10), the third boom structure (30), a third external connecting rod, a fourth external connecting rod and a third oil cylinder. The root of the three-arm structure (30) is arranged inside the head of the first arm structure (10), and the fourth external link is arranged outside the third arm structure (30), so The third external link is arranged outside the first boom structure (10) and the fourth external link, and the first boom structure (10) and the third external link pass through The third arm structure (30) and the fourth external link are connected through the eighth pin passing through the fourth reaming hole (H4). Nine-pin connection, the third external link and the fourth external link are hinged to each other, the first arm structure (10) and the third arm structure (30) pass through the The fifth reaming hole (H5) of a boom structure (10) is connected to the tenth pin of the second reaming hole (H2) of the third boom structure (30), and one end of the third oil cylinder passes through The eleventh pin passing through the third reaming hole (H3) is hinged to the first boom structure (10), and the other end of the third oil cylinder is hinged to the third external connecting rod.
PCT/CN2013/082988 2013-09-05 2013-09-05 Boom structure and method for manufacturing same, boom and method for arranging same, and pumping device WO2015032049A1 (en)

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