WO2015017048A1 - Mattress topper comprising pocketed spring assembly with at least one cushioning layer - Google Patents
Mattress topper comprising pocketed spring assembly with at least one cushioning layer Download PDFInfo
- Publication number
- WO2015017048A1 WO2015017048A1 PCT/US2014/043759 US2014043759W WO2015017048A1 WO 2015017048 A1 WO2015017048 A1 WO 2015017048A1 US 2014043759 W US2014043759 W US 2014043759W WO 2015017048 A1 WO2015017048 A1 WO 2015017048A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mattress
- topper
- mattress topper
- skirt
- cushioning
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
- A47C31/10—Loose or removable furniture covers
- A47C31/105—Loose or removable furniture covers for mattresses
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
- A47C27/063—Spring inlays wrapped or otherwise protected
- A47C27/064—Pocketed springs
Definitions
- This invention relates generally to bedding or seating products and, more particularly, to a mattress topper or pad for use in on a finished mattress.
- toppers for mattresses have consisted of relatively thin members which may be removed from the mattress for a variety of purposes.
- U.S. Patent No. 6,009,579 discloses a topper for a feather bed.
- U.S. Patent No. 6,922,862 discloses a topper designed to be placed on top of a conventional mattress.
- toppers for use with conventional mattresses is that the toppers are not durable enough and may have to be replaced frequently.
- This invention provides a mattress pad or topper which may be sold separately from a finished bedding or seating product, such as a mattress.
- the present invention is not intended to be limited for use with any particular bedding or seating product.
- the mattress topper of the present invention may be used with a mattress having an innerspring core or a foam core or any combination thereof.
- a mattress topper may be used with any mattress.
- the mattress topper comprises a bucket or casing comprising a bottom and sides.
- a pocketed spring assembly is located inside the bucket.
- At least one cushioning layer may be located above the pocketed spring assembly.
- the mattress topper further comprises a quilted top layer and a skirt adapted to fit around a mattress.
- the bucket, skirt and quilted top layer are sewn together. In some instances, inner edges of the bucket, skirt and quilted top layer may be taped together before being sewn together.
- the skirt of the mattress topper may have an elastic band or draw string sewn therein to better secure the mattress topper around the mattress.
- One or more of the cushioning layers may be polyurethane or latex or memory foam or any other type of foam.
- One or more of the cushioning layers may alternatively or collectively be a layer of fiber batt or down for insulation purposes.
- Another type of cushioning layer may be a gel layer.
- cushioning materials are located only above the pocketed spring assembly. However, in other versions of the mattress topper, cushioning or insulating materials may be located above and below the pocketed spring assembly.
- a mattress may be used in combination with a mattress topper.
- the mattress topper may be removed from the mattress without disturbing the mattress.
- the mattress topper may comprise a casing surrounding a pocketed spring assembly; at least one cushioning layer and a quilted top layer.
- the mattress topper may further comprise a skirt sized or adapted to fit around or surround the mattress.
- the skirt may have an elastic band or drawstring at the bottom of the skirt.
- the cushioning layer may include one or more layers of foam and/or fiber.
- the cushioning layer(s) may cover one or opposed surfaces of the pocketed spring assembly.
- the casing, skirt and quilted top layer may be sewn together.
- any of the mattress toppers shown or described herein may be used in any bedding or seating product, including a mattress.
- the topper may be used in a seat cushion, such as a car seat.
- Fig.1 is a perspective view of a mattress topper according to one embodiment on top of a mattress
- FIG. 2 is a perspective view, partially broken away, of the mattress topper of Fig. 1 pulled away from the mattress of Fig. 1 ;
- FIG. 3 is a cross-sectional view taken along the line 3-3 of Fig. 1 , the mattress being shown in phantom;
- Fig. 4 is an enlarged cross-sectional view of the encircled area 4 of Fig. 3;
- Fig. 4A is an enlarged view like Fig. 4 of an alternative seam
- FIG. 5 is a perspective view, partially broken away, of another embodiment of mattress topper pulled away from a mattress
- Fig. 6 is a cross-sectional view of the mattress topper of Fig. 5 on a mattress, the mattress being shown in phantom;
- FIG. 7 is a perspective view, partially broken away, of another embodiment of mattress topper pulled away from a mattress
- Fig. 8 is a cross-sectional view of the mattress topper of Fig. 7 on a mattress, the mattress being shown in phantom;
- FIG. 9 is a perspective view, partially broken away, of another embodiment of mattress topper pulled away from a mattress
- Fig. 10 is a cross-sectional view of the mattress topper of Fig. 9 on a mattress, the mattress being shown in phantom;
- FIG. 1 1 is a perspective view, partially broken away, of another embodiment of mattress topper pulled away from a mattress;
- Fig. 1 1 A is an enlarged view of the encircled area of Fig. 1 1 ;
- Fig. 12 is a cross-sectional view of the mattress topper of Fig. 11 on a mattress, the mattress being shown in phantom.
- a mattress topper 10 is shown in connection with a bedding or seating product in the form of a mattress 12.
- the mattress 12 has a longitudinal dimension or length L and a transverse dimension or width W. Although the length L is shown as being greater than the width W, they may be identical.
- the combination of mattress topper 10 and mattress 12 has a height H.
- the mattress 12 may be any known mattress and is not intended to be limited to any particular mattress.
- the mattress 12 may include a spring core or spring assembly or may be entirely foam.
- the mattress topper 10 of the present invention may be used in connection with any adjustable bed mattress or sofa sleeper mattress also.
- the mattress topper 10 need not be sold with a mattress or other bedding or seating product.
- the mattress topper 10 may be sold separately and replaced at any desired time.
- Fig. 2 illustrates one embodiment of mattress topper 10 separated from a mattress 12.
- the mattress topper 10 comprises a bucket or casing 14 having a bottom 16 and sides 18.
- an upper portion 20 of each bucket side 18 may be turned inwardly at location 22 to a generally horizontal orientation for assembly purposes, as described below.
- the mattress topper 10 further comprises a pocketed spring assembly 24 inside the bucket or casing 14.
- pocketed spring assembly 24 comprises a plurality of longitudinally extending strings 26 of individually pocketed springs joined together and extending from end-to-end of the mattress topper 10.
- strings of individually pocketed springs may extend
- each string of pocketed springs 16 comprises a row of individual fabric pockets 28, each containing at least one spring 30.
- any known pocketed spring assembly may be used including the one disclosed in U.S. Patent No. 8,087, 1 14, for example. Any of the mattress toppers shown or described herein are not intended to limit the pocketed spring assembly incorporated therein.
- mattress topper 10 further comprises a first cushioning layer of polyurethane foam 32 below the pocketed spring assembly 24 inside the bucket or casing 14 immediately above the bottom 16 of the bucket or casing 14.
- the mattress topper 10 further comprises a second cushioning layer of polyurethane foam 34 above the pocketed spring assembly 24.
- Each of the cushioning layers of polyurethane foam 32, 34 may be any desired depth. However, in one embodiment, the depth of each cushioning layer of polyurethane foam 32, 34 is one-half inch.
- any type of foam including but not limited to memory foam, may be used for one or both of the cushioning layers 32, 34.
- quilted top layer or fiber panel 36 Another component of the mattress topper 10 is a quilted top layer or fiber panel 36. As best shown in Figs. 3 and 4, this quilted fiber panel 36 comprises an outer fabric layer 38 surrounding a fiber interior 40 sewn together along seams 42 which assume any desired pattern.
- mattress topper 10 further comprises a skirt 44 adapted to fit around mattress 12.
- the skirt 44 has an elastic band 46 adapted to fit underneath mattress 12 so that the skirt 44 stays on top of the mattress 12.
- the skirt 44 extends from a combination seam 48 shown in detail in Fig. 4 downwardly along the sides 50 of the mattress 12 and along the lower surface 52 of the mattress 12.
- Fig. 4 illustrates the details of the combination seam 48 which joins together the elements of the mattress topper 10 and, more particularly, the bucket 14, the skirt 44 and the quilted upper layer 36.
- tape 54 is wrapped around outer edges of the bucket 14, the skirt 44 and the quilted upper layer 36.
- the combination seam 48 joins together the upper generally horizontally oriented portion 20 of sidewalls 18 of bucket 14 below a bent generally horizontally oriented upper portion 56 of skirt 44 and an outer generally horizontally oriented portion 58 of the quilted top layer or fiber panel 36.
- the generally horizontally oriented portion 58 of the quilted top layer or fiber panel 36 is located above the generally horizontally oriented upper portion 56 of skirt 44.
- Fig. 4A illustrates the details of another combination seam 48a which may join together the elements of the mattress topper 10 and, more particularly, the bucket 14, the skirt 44 and the quilted upper layer 36.
- tape 54 is wrapped around outer edges of the bucket 14, the skirt 44 and the quilted upper layer 36.
- the combination seam 48a joins together an edge portion 20a of sidewall 18 of bucket 14, an edge portion 56a of skirt 44 and an edge portion 58a of the quilted top layer or fiber panel 36 along with the tape 54.
- the edge portion 58a of the quilted top layer or fiber panel 36 is located between the edge portion 20a of sidewall 18 of bucket 14 and the edge portion 56a of skirt 44.
- the edge portion 58a of the quilted top layer 36 and the edge portion 20a of sidewall 18 of bucket 14 and the edge portion 56a of skirt 44 are sewn together with the tape 54 with combination seam 48a, the sidewall 18 of bucket 14 is bent at location 66 downwardly to form an inverted U-shape outside the combination seam 48a. Similarly, the skirt 44 is bent at location 68 downwardly to form an inverted U- shape outside the combination seam 48a.
- FIGs. 5 and 6 illustrate an alternative embodiment of mattress topper 10a identical to the mattress topper 10, but omitting the lower cushioning layer 32.
- Figs. 7 and 8 illustrate an alternative embodiment of mattress topper 10b identical to the mattress topper 10, but including two additional cushioning layers 60, 62.
- Each of the cushioning layers 60, 62 comprises fiber batt.
- cushioning layer 60 is located between the quilted top layer or fiber panel 36 and the upper foam cushioning layer 34.
- cushioning layer 62 is located between the bottom 16 of the casing 14 and the lower foam cushioning layer 32.
- Figs. 9 and 10 illustrate an alternative embodiment of mattress topper 10c identical to the mattress topper 10, but having a non-quilted top layer 64 in place of a quilted top layer.
- the non-quilted top layer 64 may be made of any desired material.
- a non-quilted top layer 64 may be inserted in place of a quilted top layer.
- Figs. 1 1 and 12 illustrate an alternative embodiment of mattress topper 10d identical to the mattress topper 10, but having a different pocketed spring assembly 24d in place of pocketed spring assembly 24.
- the pocketed spring assembly 24d need not be made of strings of individually pocketed springs joined together. Rather the pocketed spring assembly 24d may comprise a blanket of individually pocketed springs, each spring 30d being in a pocket 28d.
- the springs 30d shown in pockets 28d are illustrated as being shorter than the springs 30 in pockets 28 of the mattress topper 10, they may be any desired size.
- pockets 28d comprise upper and lower plies 66, 68, respectively, joined together along intersecting seams 70. As shown in Fig. 1 1 A, the spaced seams 70 intersect each other at
- Some of the seams 70 extend transversely or from side-to-side while other seams 70 extend longitudinally or from head-to-foot.
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2014296739A AU2014296739A1 (en) | 2013-07-29 | 2014-06-24 | Mattress topper comprising pocketed spring assembly with at least one cushioning layer |
CA2916999A CA2916999A1 (en) | 2013-07-29 | 2014-06-24 | Mattress topper comprising pocketed spring assembly with at least one cushioning layer |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/952,743 | 2013-07-29 | ||
US13/952,743 US20150026893A1 (en) | 2013-07-29 | 2013-07-29 | Mattress Topper Comprising Pocketed Spring Assembly With At Least One Cushioning Layer |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2015017048A1 true WO2015017048A1 (en) | 2015-02-05 |
Family
ID=52389204
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2014/043759 WO2015017048A1 (en) | 2013-07-29 | 2014-06-24 | Mattress topper comprising pocketed spring assembly with at least one cushioning layer |
Country Status (4)
Country | Link |
---|---|
US (1) | US20150026893A1 (en) |
AU (1) | AU2014296739A1 (en) |
CA (1) | CA2916999A1 (en) |
WO (1) | WO2015017048A1 (en) |
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GB2506104B (en) * | 2012-08-10 | 2018-12-12 | Hs Products Ltd | Resilient unit with different major surfaces |
US9131790B2 (en) | 2013-08-15 | 2015-09-15 | Aavn, Inc. | Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package |
US9493892B1 (en) | 2012-08-15 | 2016-11-15 | Arun Agarwal | Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package |
US9861206B2 (en) * | 2013-03-22 | 2018-01-09 | Comfort Revolution, LLC | Mattress toppers combining foam and pocket coil layers |
US12091785B2 (en) | 2013-08-15 | 2024-09-17 | Aavn, Inc. | Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package |
US10808337B2 (en) | 2013-08-15 | 2020-10-20 | Arun Agarwal | Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package |
US10443159B2 (en) | 2013-08-15 | 2019-10-15 | Arun Agarwal | Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package |
US11359311B2 (en) | 2013-08-15 | 2022-06-14 | Arun Agarwal | Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package |
US11168414B2 (en) | 2013-08-15 | 2021-11-09 | Arun Agarwal | Selective abrading of a surface of a woven textile fabric with proliferated thread count based on simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package |
US9394634B2 (en) | 2014-03-20 | 2016-07-19 | Arun Agarwal | Woven shielding textile impervious to visible and ultraviolet electromagnetic radiation |
US20160160406A1 (en) | 2014-05-29 | 2016-06-09 | Arun Agarwal | Production of high cotton number or low denier core spun yarn for weaving of reactive fabric and enhanced bedding |
US10355922B1 (en) * | 2014-11-11 | 2019-07-16 | Amazon Technologies, Inc. | Automated computing architecture configuration service |
US10405665B2 (en) * | 2015-02-13 | 2019-09-10 | L&P Property Management Company | Pocketed spring comfort layer and method of making same |
US9943173B2 (en) * | 2015-02-13 | 2018-04-17 | L&P Property Management Company | Pocketed spring comfort layer and method of making same |
US9968202B2 (en) * | 2015-02-13 | 2018-05-15 | L&P Property Management Company | Pocketed spring comfort layer and method of making same |
US10813462B2 (en) * | 2015-02-13 | 2020-10-27 | L&P Property Management Company | Pocketed spring comfort layer and method of making same |
US10779658B1 (en) * | 2015-03-14 | 2020-09-22 | Protech, Llc | Mattress top for innerspring mattress |
GB2537854A (en) * | 2015-04-28 | 2016-11-02 | Harrison Spinks Components Ltd | Resilient unit and method of manufacture |
US10034553B2 (en) | 2016-03-07 | 2018-07-31 | L&P Property Management Company | Multi-layered impermeable fabric for use in pocketed spring assembly |
US10076193B2 (en) | 2016-03-07 | 2018-09-18 | L&P Property Management Company | Multi-layered impermeable fabric for use in pocketed spring assembly |
US10172472B2 (en) | 2016-03-07 | 2019-01-08 | L&P Property Management Company | Pocketed spring assembly having multi-layered impermeable fabric |
US10807811B2 (en) * | 2016-03-07 | 2020-10-20 | Purple Innovation, Llc | Mattress toppers, air tables for making mattress toppers, and related methods |
CN105768686B (en) * | 2016-04-29 | 2018-01-05 | 烟台市立民红木家具有限公司 | Independent-lifting spring pad |
CA3046626C (en) * | 2016-12-29 | 2023-09-26 | Sealy Technology, Llc | Mattress assembly with a mattress topper that includes pocketed coil springs and methods of producing the same |
GB201708635D0 (en) | 2017-05-31 | 2017-07-12 | Hs Products Ltd | Pocketed spring unit and method manufacture |
GB201708639D0 (en) | 2017-05-31 | 2017-07-12 | Hs Products Ltd | Transportation Apparatus and method |
CA3061376C (en) * | 2017-06-20 | 2022-01-11 | L&P Property Management Company | Pocketed spring comfort layer and method of making same |
KR102607084B1 (en) | 2017-12-14 | 2023-11-28 | 코웨이 주식회사 | Mattress assembly comprising detachable embedded type topper |
US20190269251A1 (en) * | 2018-03-01 | 2019-09-05 | L&P Property Management Company | Posturized Pocketed Spring Comfort Layer |
US11013340B2 (en) * | 2018-05-23 | 2021-05-25 | L&P Property Management Company | Pocketed spring assembly having dimensionally stabilizing substrate |
US10617223B2 (en) | 2018-06-06 | 2020-04-14 | Steven Bayer | Independent spring support structure |
US10750877B2 (en) | 2018-06-26 | 2020-08-25 | L&P Property Management Company | Pocketed spring comfort layer having at least one foam layer and method of making same |
USD880214S1 (en) | 2018-06-26 | 2020-04-07 | L&P Property Management Company | Pocketed spring comfort layer |
US11225733B2 (en) | 2018-08-31 | 2022-01-18 | Arun Agarwal | Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package |
USD969522S1 (en) * | 2019-01-29 | 2022-11-15 | Xiaoyong Wo | Mattress topper |
US11033115B2 (en) | 2019-03-13 | 2021-06-15 | L&P Property Management Company | Comfort layer having repeating pattern of pocketed mini coil springs of different heights |
US11103084B2 (en) | 2019-03-13 | 2021-08-31 | L&P Property Management Company | Comfort layer having spacer pocketed springs |
US11103083B2 (en) | 2019-03-13 | 2021-08-31 | L&P Property Management Company | Comfort layer having pocketed springs of different heights |
US20200405069A1 (en) * | 2019-06-28 | 2020-12-31 | Corsicana Bedding, LLC | Mattress topper with integrally connected layers of varying firmness |
US11033116B2 (en) | 2019-08-23 | 2021-06-15 | L&P Property Management Company | Dual-sided vented pocketed spring comfort layer |
KR102551739B1 (en) * | 2021-04-13 | 2023-07-05 | 김도하 | Topper to Distribute Concentrated Load |
US11571075B2 (en) | 2021-04-30 | 2023-02-07 | L&P Property Management Company | Bedding or seating product having topper with at least one thermally enhanced foam component |
CN117377413A (en) * | 2021-05-20 | 2024-01-09 | 数眠公司 | Hybrid mattress |
USD1003634S1 (en) * | 2021-10-29 | 2023-11-07 | Shenzhen Kaysno Technology Co., Ltd | Mattress |
USD1027498S1 (en) * | 2022-01-04 | 2024-05-21 | Shenzhen Kaysno Technology Co., Ltd | Mattress |
CN118285644A (en) * | 2023-01-04 | 2024-07-05 | 厦门新技术集成有限公司 | Cover, elastic pad and furniture |
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US5745940A (en) * | 1996-06-18 | 1998-05-05 | Roberts; Derek | Customized modular mattress and bedding |
US5745941A (en) * | 1997-02-13 | 1998-05-05 | Foamex L.P. | Air support mattress overlay with fitted sheet mounting |
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2013
- 2013-07-29 US US13/952,743 patent/US20150026893A1/en not_active Abandoned
-
2014
- 2014-06-24 AU AU2014296739A patent/AU2014296739A1/en not_active Abandoned
- 2014-06-24 CA CA2916999A patent/CA2916999A1/en not_active Abandoned
- 2014-06-24 WO PCT/US2014/043759 patent/WO2015017048A1/en active Application Filing
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US6243900B1 (en) * | 2000-01-13 | 2001-06-12 | Simmons Company | One-sided mattress construction |
US6658682B1 (en) * | 2000-04-25 | 2003-12-09 | L&P Property Management Company | Bedding or seating product with spring core topper |
US20070234479A1 (en) * | 2006-04-06 | 2007-10-11 | Warshaver Charles M | Mattress comfort topper |
US20080263774A1 (en) * | 2007-04-24 | 2008-10-30 | Zinus Inc. | Flame-resistant mattress rejuvenator |
US20130000043A1 (en) * | 2011-06-28 | 2013-01-03 | L&P Property Management Company | Furniture Cushion |
Also Published As
Publication number | Publication date |
---|---|
CA2916999A1 (en) | 2015-02-05 |
US20150026893A1 (en) | 2015-01-29 |
AU2014296739A1 (en) | 2016-02-04 |
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