WO2015014255A1 - Heat exchanger and machining method therefor - Google Patents

Heat exchanger and machining method therefor Download PDF

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Publication number
WO2015014255A1
WO2015014255A1 PCT/CN2014/083128 CN2014083128W WO2015014255A1 WO 2015014255 A1 WO2015014255 A1 WO 2015014255A1 CN 2014083128 W CN2014083128 W CN 2014083128W WO 2015014255 A1 WO2015014255 A1 WO 2015014255A1
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WO
WIPO (PCT)
Prior art keywords
straight
heat exchanger
straight portion
twisted
twisting
Prior art date
Application number
PCT/CN2014/083128
Other languages
French (fr)
Chinese (zh)
Inventor
黄宁杰
刘维华
Original Assignee
杭州三花微通道换热器有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 杭州三花微通道换热器有限公司 filed Critical 杭州三花微通道换热器有限公司
Publication of WO2015014255A1 publication Critical patent/WO2015014255A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/126Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element consisting of zig-zag shaped fins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/047Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
    • F28D1/0475Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits having a single U-bend
    • F28D1/0476Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits having a single U-bend the conduits having a non-circular cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2255/00Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes

Definitions

  • the invention relates to a heat exchanger and a processing method thereof, and belongs to the field of microchannel heat exchangers. Background technique
  • the design patent of CN 301439466 S published on January 12, 2011, discloses a bent heat exchanger comprising two headers, a plurality of flat tubes and fins, wherein the flat tubes are along the middle portion thereof After twisting and bending, a smaller, bent heat exchanger is obtained.
  • the intermediate portion protrudes from the heat exchanger after bending, and the bending size is difficult to control.
  • the fins that have been installed before the twisting and bending tend to be pulled, resulting in heat exchange. Bad device.
  • the invention provides a heat exchanger with better processing technology and a processing method thereof.
  • a heat exchanger comprising a first header, a second header, and a plurality of flats connected between the first header and the second header a tube, and a plurality of fins located between adjacent flat tubes, the flat tube including an intermediate portion, a first straight portion that is twisted relative to the intermediate portion, and a second flat portion that is twisted relative to the intermediate portion a straight portion, a first torsion portion connecting the intermediate portion and the first straight portion, and a connection a second torsion portion of the second portion and the second straight portion, the first straight portion and the second straight portion are respectively located at two sides of the intermediate portion and substantially in the same plane, adjacent
  • the fins are welded between the first straight portions, and the fins are also welded between the adjacent second straight portions, and the same layer is located along the extending direction of the flat tubes
  • the fins are interrupted by the corresponding intermediate portion.
  • the first straight portion and the second straight portion located in the same layer are located on the same straight line, and the first straight portion and the second straight portion are twisted.
  • the directions are the same or opposite, and the middle portions of all the flat tubes are oriented in the same direction.
  • the twisting angle of the first straight portion with respect to the intermediate portion is less than or equal to 90 degrees
  • the twist angle of the second straight portion relative to the intermediate portion is less than or equal to 90 degrees.
  • the intermediate portion is perpendicular to the first straight portion and the second straight portion.
  • the invention also provides a method for processing a heat exchanger, comprising the steps of:
  • the first straight portion on one side of the intermediate portion and the second straight portion on the other side of the intermediate portion are referenced to an intermediate portion of each flat tube Torsing with respect to the intermediate portion, and the first straight portion after twisting is substantially in the same plane as the second straight portion;
  • first and second headers are respectively provided with a plurality of punching holes, and the first straight portion is inserted into the corresponding of the first header Inserting the second straight portion into a corresponding punching hole of the second header in the punching hole, and between the adjacent first straight portions and adjacent to the second flat portion Arranging fins between the straight portions;
  • step S4 welding the flat tube with the first and second headers, welding the fins to the flat tube, and finally obtaining a bent heat exchanger.
  • the twist angle of the first straight portion relative to the intermediate portion is less than or equal to 90 degrees
  • the twist of the second straight portion relative to the intermediate portion The angle is less than or equal to 90 degrees
  • the first straight portion is the same as or opposite to the twist direction of the second straight portion.
  • step S2 the first straight portion after the bending is located in the same horizontal plane as the second straight portion, and the first straight portion and the first portion The angle between the two straight portions is less than or equal to 90 degrees.
  • the invention also provides a method for processing a heat exchanger, comprising the steps of: s providing a plurality of flat flat tubes, the first one on the side of the intermediate portion with respect to the middle portion of each flat tube The straight portion and the second straight portion on the other side of the intermediate portion are twisted with respect to the intermediate portion, and the first straight portion after twisting is substantially the same as the second straight portion In the plane and on the same line;
  • the flat tube is welded to the first and second headers, and the fin is welded to the flat tube to obtain a flat heat exchanger;
  • a twist angle of the first straight portion with respect to the intermediate portion is less than or equal to 90 degrees, and the second straight portion is opposite to the middle portion
  • the twist angle is less than or equal to 90 degrees, and the first straight portion is the same as or opposite to the twist direction of the second straight portion.
  • step S4' after the bending
  • the first straight portion is located in the same horizontal plane as the second straight portion, and an angle between the first straight portion and the second straight portion is less than or equal to 90 degrees.
  • step S4' a clamp is provided on both sides of the intermediate portion to maintain the relative position of the fin and the first and second straight portions. The relationship is unchanged and then the middle portion is bent.
  • the heat exchanger of the present invention has been pre-twisted before the flat tube is bent, so that the flat tube will not be bent after the flat tube is bent, and the processing technique is better.
  • FIG. 1 is a perspective view showing the flat tube of the present invention after twisting and before bending.
  • FIG. 2 is a perspective view of the heat exchanger of the present invention before being bent.
  • Figure 3 is a perspective view of the flat tube shown in Figure 1 after bending.
  • Figure 4 is a perspective view of the heat exchanger of the present invention after being bent.
  • Fig. 5 is a flow chart showing the processing method of the heat exchanger of the present invention in the first embodiment.
  • Fig. 6 is a flow chart showing the processing method of the heat exchanger of the present invention in the second embodiment.
  • the present invention discloses a heat exchanger 100 including a first header 1, a second header 2, and a first header and a second collector.
  • the heat exchanger 100 is a microchannel heat exchanger.
  • the first header 1 and the second header 2 are parallel to each other and spaced apart from each other on both sides of the heat exchanger 100, one of which is an inlet tube and the other is an outlet tube.
  • the first and second headers 1, 2 are both cylindrical.
  • the first and second headers 1, 2 each extend in the vertical direction.
  • the positional relationship of the first and second headers 1, 2 is not limited to the vertical direction.
  • the first and second headers 1, 2 are each provided with a plurality of punching holes (not shown) for mounting the flat tubes 3.
  • the flat tube 3 includes an intermediate portion 30, a first straight portion 31 that is twisted with respect to the intermediate portion 30, a second flat portion 32 that is twisted with respect to the intermediate portion 30, and a connecting intermediate portion 30 and The first torsion portion 33 of the first straight portion 31 and the second torsion portion 34 connecting the intermediate portion 30 and the second straight portion 32.
  • the intermediate portion 30, the first straight portion 31, and the second straight portion 32 are all in the shape of a flat tube, wherein the first straight portion 31 and the second straight portion 32 are always straight.
  • the shape of the intermediate portion 30 is also substantially straight prior to subsequent possible bending operations.
  • the first straight portion 31 and the second straight portion 32 are respectively located on both sides of the intermediate portion 30 and are substantially in the same plane (in the horizontal plane in the illustrated embodiment of the invention).
  • the intermediate portion 30 is located in a vertical plane, and the first straight portion 31 is twisted inwardly about the first torsion portion 33 in the direction of the dotted arrow to a horizontal position, and the second straight portion 32 is substantially The direction of the line arrow is twisted outwardly about the second torsion 34 to a horizontal position. That is, in the illustrated embodiment of the present invention, the first straight portion 31 is opposite to the twisting direction of the second straight portion 32.
  • the twist angle a of the first straight portion 31 and the first portion 31 with respect to the intermediate portion 30 is less than or equal to 90 degrees
  • the twist angle of the second straight portion 32 relative to the intermediate portion 30 is a. Less than or equal to 90 degrees.
  • the true torsion structure is the first torsion portion 33 and the second torsion portion 34, which connect the first straight portion 31 and the second straight portion 32 with the intermediate portion 30, and at the same time make A flat portion 31 and a second flat portion 32 form a degree of twist with respect to the intermediate portion 30.
  • the intermediate portion 30 that has not been bent is placed in a vertical plane, and the first torsion portion 33 is end Connected to one end of the intermediate portion 30 in a vertical plane, and the other end is twisted inward in the direction of the dotted arrow to a horizontal position and then connected to the first straight portion 31 such that the first straight portion 31 is in a horizontal plane;
  • the portion 34 is connected to the other end of the intermediate portion 30 in a vertical plane, and the other end is twisted outward in the direction of the solid arrow to a horizontal position, and then connected to the second straight portion 32, so that the second flat portion 32 is also It is in the horizontal plane, thus forming the specific structure of the flat tube 3 as described above.
  • the intermediate portion 30 is perpendicular to the first straight portion 31 and the second straight portion 32.
  • the first straight portion 31 and the second straight portion 32 located on the same layer are located on the same straight line for assembly; here the "same straight line” is not strictly a straight line, but refers to the first straight portion 31.
  • the second straight portion 32 extends and both are substantially in the same plane. That is, the first straight portion 31 and the second straight portion 32 located in the same layer are substantially in the same plane, and the extending directions of the first straight portion 31 and the second straight portion 32 in the same layer are the same Straight or roughly on the same line.
  • the intermediate portions 30 of all of the flat tubes 3 are oriented in the same direction to facilitate subsequent bending, if desired.
  • the fins 4 are welded between the adjacent first straight portions 31, and the fins 4 are also welded between the adjacent second flat portions 32 along the extending direction of the flat tubes 3 (
  • the fins 4 located in the same layer in the left-right direction are blocked by the respective intermediate portions 30; here, the meaning of "the fins 4 located in the same layer are blocked by the corresponding intermediate portion 30" can also be said.
  • there is no welded fin 4 between the first torsion portions 33 and the second torsion portion 34 of each of the two adjacent flat tubes 3, that is, the first torsion portion 33 and the second torsion portion. 34 is also used as part of the partition fin 4.
  • the heat exchanger 100 of the present invention is assembled prior to assembly.
  • the flat tube 3 has already been twisted, and therefore, after the fin 4 and the first and second headers 1, 2 are attached, welding can be performed.
  • the heat exchanger 100 of the present invention is a straight heat exchanger before bending, and the heat exchanger of this structure is less susceptible to deformation and is easy to transport.
  • the intermediate portion 30 of the heat exchanger 100 needs to be bent, because the heat exchanger 100 of the present invention has previously twisted the flat tube 3 before welding, in which case the customer As long as the simple bending is performed, the twisting is no longer required, and the fins 4 are not easily damaged.
  • the prior art processing generally involves first assembling and fixing a completely flat flat tube with a header and a fin. Then twist and bend the flat tube.
  • the biggest problem with this type of process is that because torsion is a very complicated process that is difficult to control, it is very easy to cause strain and deformation of the nearby fins, resulting in poor products.
  • the present invention also discloses a method for processing a heat exchanger, which comprises the following steps:
  • a plurality of flat flat tubes 3 are provided, and the first straight portion 31 on the side of the intermediate portion 30 is referenced to the intermediate portion 30 of each flat tube 3 .
  • the second flat portion 32 located on the other side of the intermediate portion 30 is twisted with respect to the intermediate portion 30, and the first straight portion 31 after twisting and the second straight portion 32 are substantially in the same plane.
  • first straight portion 31 and the second straight portion 32 are "twisted" in the step S1
  • such expression is only used to facilitate understanding by those skilled in the art. Intuitive statement.
  • the shape of the first straight portion 31 and the second straight portion 32 is completely flat straight tube, In the process disclosed herein, they are not themselves formed into a torsional structure or any other curved structure.
  • the first torsion portion 33 and the second torsion portion 34 are actually twisted, which connect the first straight portion 31 and the second straight portion 32 with the intermediate portion 30 while The first straight portion 31 and the second straight portion 32 are opposite to the middle by the twisted structure formed by itself
  • the portion 30 forms a certain degree of twist.
  • the specific processing of the step S 1 is as follows: as shown in FIG. 1 , the end of the first torsion portion 33 away from the intermediate portion 30 is twisted inward by a certain angle in the direction of the dotted arrow, and then connected to the first straight portion 31 .
  • the first straight portion 31 and the intermediate portion 30 are twisted to a certain extent; and the second twist portion 34 is further twisted outwardly at a certain angle in the direction of the solid arrow 30, and then connected to the second straight portion 32.
  • the second straight portion 32 and the intermediate portion 30 are twisted to some extent, while the first straight portion 31 and the second flat portion 32 are substantially in the same plane.
  • the intermediate portion 30 is bent so that the first straight portion 31 and the second straight portion 32 are close to each other, and the first straight portion 31 and the second straight portion after the bending are
  • the portion 32 is still substantially in the same plane; in the embodiment, the specific bending manner of the intermediate portion 30 is to bend the intermediate portion 30 into an arch or a substantially arch shape while making the first straight portion 31 and the first portion
  • the two straight portions 32 are perpendicular or substantially perpendicular to each other to the arch axis or the substantially alternate axis of the intermediate portion 30 after the bending.
  • the first header tube 2 and the second header tube 2 are provided.
  • the first and second header tubes 1 and 2 are respectively provided with a plurality of punching holes, and the first straight portion 31 is inserted.
  • the second straight portion 32 is inserted into the corresponding punching hole of the second header 2, and between the adjacent first straight portions 31 and adjacent The fins 4 are arranged between the second straight portions 32.
  • the flat tube 3 is welded to the first and second headers 1, 2, and the fins 4 and the flat tubes 3 are welded to obtain a bent heat exchanger 100.
  • step S2 the first straight portion 31 and the second straight portion 32 after bending are located in the same horizontal plane, and the first straight portion 31 and the second straight portion are The angle b between 32 is less than or equal to 90 degrees.
  • the processing method of the above heat exchanger 100 has a very good processing technique, because both the twisting and the bending of the flat tube 3 are completed without the interference of the fins 4, and the size after bending can be precisely controlled, which is convenient. Installation; In addition, it is impossible to have any influence on the fins 4 during the bending process, and the fins 4 are not deformed, thereby ensuring that the heat exchanger 100 has good performance. Heat exchange efficiency.
  • the present invention also discloses another method for processing a heat exchanger, which comprises the following steps:
  • a plurality of flat flat tubes 3 are provided, and the first flat portion 31 on the side of the intermediate portion 30 is referenced to the intermediate portion 30 of each flat tube 3 and The second straight portion 32 located on the other side of the intermediate portion 30 is twisted with respect to the intermediate portion 30, and the first straight portion 31 after twisting and the second straight portion 32 are substantially in the same plane and are on the same straight line. .
  • step S1 of the heat exchanger processing method shown in Fig. 5 it is mentioned in the step S1' that the first straight portion 31 and the second straight portion 32 are "twisted". "But such statements are only a straightforward statement to facilitate understanding by those skilled in the art. In fact, as shown in Fig. 1, and as described above in connection with the specific structure of the flat tube 3 provided by the present invention, the first straight portion 31 and the second straight portion 32 are completely flat and straight. In the process disclosed herein, they are not themselves formed into a torsional structure or any other curved structure.
  • the torsion processing is actually the first torsion portion 33 and the second torsion portion 34 which connect the first straight portion 31 and the second straight portion 32 with the intermediate portion 30 while The first straight portion 31 and the second straight portion 32 are formed to have a certain degree of twist with respect to the intermediate portion 30 by the twisted structure formed by itself.
  • the specific processing of the step S 1 is as follows: as shown in FIG.
  • the end of the first torsion portion 33 away from the intermediate portion 30 is twisted inward by a certain angle in the direction of the dotted arrow, and then connected to the first straight portion 31 to make the first
  • the straight portion 31 and the intermediate portion 30 form a certain degree of twist
  • the second twist portion 34 is further twisted outward by a certain angle in the direction of the solid arrow 30, and then connected to the second straight portion 32 to make the second
  • the straight portion 32 forms a certain degree of twist with the intermediate portion 30 while the first straight portion 31 and the second straight portion 32 are substantially in the same plane, and the first straight portion 31 and the second straight portion 32 are made.
  • the direction of extension is also on the same line or roughly on the same line. S2', as shown in FIG.
  • the first header tube 2 and the second header tube 2 are provided.
  • the first and second header tubes 1 and 2 are respectively provided with a plurality of punching holes, and the first straight portion 31 is provided. Inserting into the corresponding punching hole of the first header 1, inserting the second straight portion 32 into the corresponding punching hole of the second header 2, and between adjacent first straight portions 31 and adjacent The fins 4 are arranged between the second straight portions 32.
  • the flat tube 3 is welded to the first and second headers 1, 2, and the fins 4 and the flat tube 3 are welded to obtain a flat heat exchanger 100 (refer to FIG. 2). .
  • the relative positional relationship between the fins 4 and the first and second straight portions 31, 32 is unchanged, and the intermediate portion 30 is bent so that the first and second headers 1, 2 are close to each other, and finally A bent heat exchanger 100 (shown in Fig. 4); in the present embodiment, the specific bending manner of the intermediate portion 30 is to bend the intermediate portion 30 into an arch or a substantially arch shape while making The first straight portion 31 and the second straight portion 32 are perpendicular or substantially perpendicular to each other with respect to the axis of reversal or the substantially alternate axis of the intermediate portion 30 after the bending.
  • step S4' the first straight portion 31 after the bending is located in the same horizontal plane as the second straight portion 32, and the first straight portion 31 and the second straight portion are straight.
  • the angle b between the portions 32 is less than or equal to 90 degrees.
  • step S4' a jig (not shown) is provided on both sides of the intermediate portion 30 (in the illustrated embodiment of the present invention, it is clamped to the AA line and the BB line). In order to maintain the relative positional relationship between the fins 4 and the first and second straight portions 31, 32, the intermediate portion 30 is then bent.
  • the step S4' is simple to bend, and the fin 4 is not easily damaged.
  • the relative positional relationship between the first and second straight portions 31, 32 is fixed by the clamp holding fins 4, and in this case, the bending is not at all The fins 4 have any effect and do not cause the fins 4 to deform.
  • the above second processing method also has a good processing technique, can accurately control the size after bending, and can ensure that the heat exchanger 100 has good heat exchange efficiency.

Abstract

Provided are a heat exchanger (100) and a machining method for the heat exchanger. The heat exchanger (100) comprises a first header pipe (1), a second header pipe (2), several flat pipes (3) and several fins (4). The flat pipe (3) comprises an intermediate part (30), a first straight part (31) twisted relative to the intermediate part (30), a second straight part (32) twisted relative to the intermediate part (30), a first twist part (33) connecting the intermediate part (30) and the first straight part (31), and a second twist part (34) connecting the intermediate part (30) and the second straight part (32). The first straight part (31) and the second straight part (32) are respectively positioned at the two sides of the intermediate part (30) and roughly positioned in the same plane. Fins (4) are welded between adjacent first straight parts (31), and fins (4) are welded between adjacent second flat and straight parts (32).

Description

换热器及其加工方法 本申请要求于 2013 年 8 月 2 日提交中国专利局、 申请号为 201310334799.3 , 发明名称为 "换热器及其加工方法,, 的中国专利申请 的优先权, 其全部内容通过引用结合在本申请中。 技术领域  The present invention claims the priority of the Chinese patent application filed on August 2, 2013 by the Chinese Patent Office, the application number is 201310334799.3, and the invention is entitled "heat exchanger and its processing method". The content is incorporated herein by reference.
本发明涉及一种换热器及其加工方法, 属于微通道换热器领域。 背景技术  The invention relates to a heat exchanger and a processing method thereof, and belongs to the field of microchannel heat exchangers. Background technique
2011年 1月 12日公告的 CN 301439466 S号外观设计专利揭示了一 种折弯的换热器, 其包括两个集流管、 若干扁管以及翅片, 其中所述扁 管沿其中间部分进行扭转、折弯后得到一种体积较小的、折弯的换热器。 但是, 从外观设计的图面上看, 该中间部分在折弯之后会凸出所述换热 器, 折弯尺寸难以控制。 更为重要的是, 在实际加工过程中, 如果扁管 的扭转、 折弯均放在最后一道工序中, 在扭转、 折弯时往往会拉伤之前 已经安装好的翅片, 从而导致换热器的不良。  The design patent of CN 301439466 S, published on January 12, 2011, discloses a bent heat exchanger comprising two headers, a plurality of flat tubes and fins, wherein the flat tubes are along the middle portion thereof After twisting and bending, a smaller, bent heat exchanger is obtained. However, from the surface of the design, the intermediate portion protrudes from the heat exchanger after bending, and the bending size is difficult to control. More importantly, in the actual processing, if the twisting and bending of the flat tube are placed in the last process, the fins that have been installed before the twisting and bending tend to be pulled, resulting in heat exchange. Bad device.
因此, 如何改善换热器的加工工艺已是业界亟待解决的技术难题。 发明内容  Therefore, how to improve the processing technology of heat exchangers has become a technical problem to be solved in the industry. Summary of the invention
本发明提供了一种加工工艺较好的换热器及其加工方法。  The invention provides a heat exchanger with better processing technology and a processing method thereof.
本发明提供了如下技术方案: 一种换热器, 其包括第一集流管、 第 二集流管、 连接于所述第一集流管与所述第二集流管之间的若干扁管、 以及位于相邻扁管之间的若干翅片, 所述扁管包括中间部、 相对于所述 中间部进行扭转的第一平直部、 相对于所述中间部进行扭转的第二平直 部、 连接所述中间部与所述第一平直部的第一扭转部、 以及连接所述中 间部与所述第二平直部的第二扭转部, 所述第一平直部及所述第二平直 部分别位于所述中间部的两侧且大致位于同一平面内, 相邻的所述第一 平直部之间焊接有所述翅片, 相邻的所述第二平直部之间也焊接有所述 翅片, 沿所述扁管的延伸方向位于同一层的所述翅片被相应的所述中间 部隔断。 The present invention provides the following technical solution: A heat exchanger comprising a first header, a second header, and a plurality of flats connected between the first header and the second header a tube, and a plurality of fins located between adjacent flat tubes, the flat tube including an intermediate portion, a first straight portion that is twisted relative to the intermediate portion, and a second flat portion that is twisted relative to the intermediate portion a straight portion, a first torsion portion connecting the intermediate portion and the first straight portion, and a connection a second torsion portion of the second portion and the second straight portion, the first straight portion and the second straight portion are respectively located at two sides of the intermediate portion and substantially in the same plane, adjacent The fins are welded between the first straight portions, and the fins are also welded between the adjacent second straight portions, and the same layer is located along the extending direction of the flat tubes The fins are interrupted by the corresponding intermediate portion.
作为本发明进一步改进的技术方案, 位于同一层的所述第一平直部 及所述第二平直部位于同一直线上, 所述第一平直部与所述第二平直部 的扭转方向相同或者相反, 所有扁管的中间部均朝向同一个方向。  As a further improvement of the present invention, the first straight portion and the second straight portion located in the same layer are located on the same straight line, and the first straight portion and the second straight portion are twisted. The directions are the same or opposite, and the middle portions of all the flat tubes are oriented in the same direction.
作为本发明进一步改进的技术方案, 所述第一平直部相对于所述中 间部的扭转角度小于等于 90度,所述第二平直部相对于所述中间部的扭 转角度小于等于 90度,所述中间部垂直于所述第一平直部及所述第二平 直部。  As a further improvement of the present invention, the twisting angle of the first straight portion with respect to the intermediate portion is less than or equal to 90 degrees, and the twist angle of the second straight portion relative to the intermediate portion is less than or equal to 90 degrees. The intermediate portion is perpendicular to the first straight portion and the second straight portion.
本发明还提供了一种换热器的加工方法, 其包括如下步骤: The invention also provides a method for processing a heat exchanger, comprising the steps of:
51 , 提供若干平直的扁管, 以每一个扁管的中间部为基准将位于所 述中间部一侧的第一平直部及位于所述中间部另一侧的第二平直部均相 对于所述中间部进行扭转, 且扭转之后的所述第一平直部与所述第二平 直部大致位于同一平面内; 51, providing a plurality of flat flat tubes, the first straight portion on one side of the intermediate portion and the second straight portion on the other side of the intermediate portion are referenced to an intermediate portion of each flat tube Torsing with respect to the intermediate portion, and the first straight portion after twisting is substantially in the same plane as the second straight portion;
52 , 将所述中间部进行折弯, 使所述第一平直部与所述第二平直部 相互靠拢, 且折弯之后的所述第一平直部与所述第二平直部仍大致位于 同一平面内;  52, bending the intermediate portion, the first straight portion and the second straight portion are close to each other, and the first straight portion and the second straight portion after bending Still roughly in the same plane;
53 , 提供第一集流管及第二集流管, 所述第一、 第二集流管均设有 若干沖孔, 将所述第一平直部插入所述第一集流管的对应冲孔内, 将所 述第二平直部插入所述第二集流管的对应冲孔内, 并且在相邻的所述第 一平直部之间以及在相邻的所述第二平直部之间布置翅片; 及  53. Providing a first header and a second header, wherein the first and second headers are respectively provided with a plurality of punching holes, and the first straight portion is inserted into the corresponding of the first header Inserting the second straight portion into a corresponding punching hole of the second header in the punching hole, and between the adjacent first straight portions and adjacent to the second flat portion Arranging fins between the straight portions; and
S4, 将所述扁管与所述第一、 第二集流管进行焊接, 将所述翅片与 所述扁管进行焊接, 最终得到一种折弯的换热器。 作为本发明进一步改进的技术方案, 在步骤 S1 中, 所述第一平直 部相对于所述中间部的扭转角度小于等于 90度,所述第二平直部相对于 所述中间部的扭转角度小于等于 90度,所述第一平直部与所述第二平直 部的扭转方向相同或者相反。 S4, welding the flat tube with the first and second headers, welding the fins to the flat tube, and finally obtaining a bent heat exchanger. As a further improvement of the present invention, in step S1, the twist angle of the first straight portion relative to the intermediate portion is less than or equal to 90 degrees, and the twist of the second straight portion relative to the intermediate portion The angle is less than or equal to 90 degrees, and the first straight portion is the same as or opposite to the twist direction of the second straight portion.
作为本发明进一步改进的技术方案, 在步骤 S2 中, 折弯之后的所 述第一平直部与所述第二平直部位于同一水平面内, 且所述第一平直部 与所述第二平直部之间的夹角小于等于 90度。  As a further improvement of the present invention, in step S2, the first straight portion after the bending is located in the same horizontal plane as the second straight portion, and the first straight portion and the first portion The angle between the two straight portions is less than or equal to 90 degrees.
本发明还提供了一种换热器的加工方法, 其包括如下步骤: s , 提供若干平直的扁管, 以每一个扁管的中间部为基准将位于 所述中间部一侧的第一平直部及位于所述中间部另一侧的第二平直部均 相对于所述中间部进行扭转, 且扭转之后的所述第一平直部与所述第二 平直部大致位于同一平面内且位于同一直线上;  The invention also provides a method for processing a heat exchanger, comprising the steps of: s providing a plurality of flat flat tubes, the first one on the side of the intermediate portion with respect to the middle portion of each flat tube The straight portion and the second straight portion on the other side of the intermediate portion are twisted with respect to the intermediate portion, and the first straight portion after twisting is substantially the same as the second straight portion In the plane and on the same line;
S2' , 提供第一集流管及第二集流管, 所述第一、 第二集流管均设 有若干冲孔, 将所述第一平直部插入所述第一集流管的对应沖孔内, 将 所述第二平直部插入所述第二集流管的对应沖孔内, 并且在相邻的所述 第一平直部之间以及在相邻的所述第二平直部之间布置翅片;  S2', providing a first header and a second header, wherein the first and second headers are each provided with a plurality of punching holes, and the first straight portion is inserted into the first header Inserting the second straight portion into a corresponding punching hole of the second header in a corresponding punching hole, and between the adjacent first straight portions and adjacent to the second portion Arranging fins between the straight portions;
S3' , 将所述扁管与所述第一、 第二集流管进行焊接, 将所述翅片 与所述扁管进行焊接, 得到一种平直的换热器; 及  S3', the flat tube is welded to the first and second headers, and the fin is welded to the flat tube to obtain a flat heat exchanger;
S4' , 保持所述翅片与所述第一、 第二平直部的相对位置关系不变, 将所述中间部进行折弯使所述第一、 第二集流管相互靠拢, 最终得到一 种折弯的换热器。  S4', keeping the relative positional relationship between the fin and the first and second straight portions unchanged, and bending the intermediate portion to bring the first and second headers closer to each other, and finally obtaining A bent heat exchanger.
作为本发明进一步改进的技术方案, 在步骤 S1 '中, 所述第一平直 部相对于所述中间部的扭转角度小于等于 90度,所述第二平直部相对于 所述中间部的扭转角度小于等于 90度,所述第一平直部与所述第二平直 部的扭转方向相同或者相反。  As a further improvement of the present invention, in step S1 ', a twist angle of the first straight portion with respect to the intermediate portion is less than or equal to 90 degrees, and the second straight portion is opposite to the middle portion The twist angle is less than or equal to 90 degrees, and the first straight portion is the same as or opposite to the twist direction of the second straight portion.
作为本发明进一步改进的技术方案, 在步骤 S4'中, 折弯之后的所 述第一平直部与所述第二平直部位于同一水平面内, 且所述第一平直部 与所述第二平直部之间的夹角小于等于 90度。 As a further improved technical solution of the present invention, in step S4', after the bending The first straight portion is located in the same horizontal plane as the second straight portion, and an angle between the first straight portion and the second straight portion is less than or equal to 90 degrees.
作为本发明进一步改进的技术方案, 在步骤 S4'中, 提供一种夹具 夹持在所述中间部的两侧, 以保持所述翅片与所述第一、 第二平直部的 相对位置关系不变, 然后再将所述中间部进行折弯。  As a further improvement of the present invention, in step S4', a clamp is provided on both sides of the intermediate portion to maintain the relative position of the fin and the first and second straight portions. The relationship is unchanged and then the middle portion is bent.
与现有技术相比, 本发明的换热器在扁管折弯之前已经预先扭转完 毕, 因此扁管之后折弯不会因为需要扭转而拉伤翅片, 加工工艺较好。 附图说明  Compared with the prior art, the heat exchanger of the present invention has been pre-twisted before the flat tube is bent, so that the flat tube will not be bent after the flat tube is bent, and the processing technique is better. DRAWINGS
图 1是本发明的扁管在扭转之后、 折弯之前的立体示意图。  BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing the flat tube of the present invention after twisting and before bending.
图 2是本发明的换热器于折弯之前的立体示意图。  2 is a perspective view of the heat exchanger of the present invention before being bent.
图 3图 1所示的扁管在折弯之后的立体示意图。  Figure 3 is a perspective view of the flat tube shown in Figure 1 after bending.
图 4是本发明的换热器于折弯之后的立体示意图。  Figure 4 is a perspective view of the heat exchanger of the present invention after being bent.
图 5是本发明换热器的加工方法于第一实施方式中的流程示意图。 图 6是本发明换热器的加工方法于第二实施方式中的流程示意图。 具体实施方式  Fig. 5 is a flow chart showing the processing method of the heat exchanger of the present invention in the first embodiment. Fig. 6 is a flow chart showing the processing method of the heat exchanger of the present invention in the second embodiment. detailed description
请参图 1及图 2所示, 本发明揭示了一种换热器 100, 其包括第一 集流管 1、第二集流管 2、连接于第一集流管 1与第二集流管 2之间的若 干扁管 3、以及位于相邻扁管 3之间的若干翅片 4。在本发明图示的实施 方式中, 该换热器 100为微通道换热器。  Referring to FIG. 1 and FIG. 2, the present invention discloses a heat exchanger 100 including a first header 1, a second header 2, and a first header and a second collector. A plurality of flat tubes 3 between the tubes 2, and a plurality of fins 4 between the adjacent flat tubes 3. In the illustrated embodiment of the invention, the heat exchanger 100 is a microchannel heat exchanger.
第一集流管 1及第二集流管 2相互平行且间隔设置于换热器 100的 两侧, 其中一个为进口管, 另一个为出口管。 在本发明图示的实施方式 中, 为了提升整个换热器 100的耐压强度, 第一、 第二集流管 1、 2均为 圆筒形。 第一、 第二集流管 1、 2均沿竖直方向延伸。 当然, 在其他实施 方式中, 第一、 第二集流管 1、 2的位置关系不限于竖直方向。 第一、 第 二集流管 1、 2均设有若干冲孔 (未图示), 用以安装扁管 3。 The first header 1 and the second header 2 are parallel to each other and spaced apart from each other on both sides of the heat exchanger 100, one of which is an inlet tube and the other is an outlet tube. In the illustrated embodiment of the present invention, in order to increase the withstand voltage of the entire heat exchanger 100, the first and second headers 1, 2 are both cylindrical. The first and second headers 1, 2 each extend in the vertical direction. Of course, in other implementations In the mode, the positional relationship of the first and second headers 1, 2 is not limited to the vertical direction. The first and second headers 1, 2 are each provided with a plurality of punching holes (not shown) for mounting the flat tubes 3.
请参图 1所示, 扁管 3包括中间部 30、 相对于中间部 30进行扭转 的第一平直部 31、 相对于中间部 30进行扭转的第二平直部 32、 连接中 间部 30与第一平直部 31的第一扭转部 33、 以及连接中间部 30与第二 平直部 32的第二扭转部 34。 在本实施例中, 中间部 30、 第一平直部 31 及第二平直部 32的形状均为扁平的管体, 其中第一平直部 31及第二平 直部 32始终保持平直的形状, 中间部 30在进行后续可能的折弯操作之 前也是基本平直的。第一平直部 31及第二平直部 32分别位于中间部 30 的两侧且大致位于同一平面内(在本发明图示的实施方式中为水平面 内)。 在本发明图示的实施方式中, 中间部 30位于竖直平面内, 第一平 直部 31沿虚线箭头方向绕第一扭转部 33向内扭转至水平位置, 第二平 直部 32沿实线箭头方向绕第二扭转部 34向外扭转至水平位置。 也就是 说, 在本发明图示的实施方式中, 第一平直部 31与第二平直部 32的扭 转方向相反。 当然, 可以理解, 在其他实施方式中, 第一平直部 31与第 部 31相对于中间部 30的扭转角度 a小于等于 90度, 第二平直部 32相 对于中间部 30的扭转角度 a小于等于 90度。 需要注意的是, 上面虽然 提到第一平直部 31及第二平直部 32发生了 "扭转",但是这样的表述只 是为了便于本领域技术人员理解而采用的较为直观的说法。 实际上, 第 一平直部 31及第二平直部 32的形状完全是扁平的直管, 它们本身并不 具有扭转结构或其他任何弯曲的结构。 在本实施例中, 真正具有扭转结 构的是第一扭转部 33及第二扭转部 34,它们将第一平直部 31及第二平 直部 32与中间部 30连接在一起,同时使得第一平直部 31及第二平直部 32相对于中间部 30形成一定程度的扭转。 具体而言, 在本实施例中, 首先使尚未经过折弯的中间部 30位于竖直平面内, 第一扭转部 33—端 在竖直平面内与中间部 30的一端连接,另一端则沿虚线箭头方向向内扭 转至水平位置后与第一平直部 31连接,使第一平直部 31处于水平面内; 第二扭转部 34—端在竖直平面内与中间部 30的另一端连接, 另一端则 沿实线箭头方向向外扭转至水平位置后与第二平直部 32连接,使第二平 直部 32也处于水平面内,这样就形成了扁管 3如上所述的具体结构。在 本发明图示的实施方式中, 中间部 30垂直于第一平直部 31及第二平直 部 32。 位于同一层的第一平直部 31及第二平直部 32位于同一直线上, 以便于装配; 这里 "同一直线" 并不是严格地说是一条直线, 而是指第 一平直部 31基本在第二平直部 32的延伸方向且两者大致在同一平面。 也就是说, 位于同一层的第一平直部 31及第二平直部 32大致处于同一 平面内, 且位于同一层的第一平直部 31及第二平直部 32的延伸方向位 于同一直线上或者大致位于同一直线上。所有扁管 3的中间部 30均朝向 同一个方向, 以便于后续折弯 (如果需要的话)。 Referring to FIG. 1, the flat tube 3 includes an intermediate portion 30, a first straight portion 31 that is twisted with respect to the intermediate portion 30, a second flat portion 32 that is twisted with respect to the intermediate portion 30, and a connecting intermediate portion 30 and The first torsion portion 33 of the first straight portion 31 and the second torsion portion 34 connecting the intermediate portion 30 and the second straight portion 32. In this embodiment, the intermediate portion 30, the first straight portion 31, and the second straight portion 32 are all in the shape of a flat tube, wherein the first straight portion 31 and the second straight portion 32 are always straight. The shape of the intermediate portion 30 is also substantially straight prior to subsequent possible bending operations. The first straight portion 31 and the second straight portion 32 are respectively located on both sides of the intermediate portion 30 and are substantially in the same plane (in the horizontal plane in the illustrated embodiment of the invention). In the illustrated embodiment of the present invention, the intermediate portion 30 is located in a vertical plane, and the first straight portion 31 is twisted inwardly about the first torsion portion 33 in the direction of the dotted arrow to a horizontal position, and the second straight portion 32 is substantially The direction of the line arrow is twisted outwardly about the second torsion 34 to a horizontal position. That is, in the illustrated embodiment of the present invention, the first straight portion 31 is opposite to the twisting direction of the second straight portion 32. Of course, it can be understood that, in other embodiments, the twist angle a of the first straight portion 31 and the first portion 31 with respect to the intermediate portion 30 is less than or equal to 90 degrees, and the twist angle of the second straight portion 32 relative to the intermediate portion 30 is a. Less than or equal to 90 degrees. It should be noted that although the first straight portion 31 and the second straight portion 32 have been referred to as "twisting", such a description is merely a relatively straightforward explanation for facilitating the understanding by those skilled in the art. In fact, the first straight portion 31 and the second straight portion 32 are completely flat straight tubes which do not themselves have a twisted structure or any other curved structure. In the present embodiment, the true torsion structure is the first torsion portion 33 and the second torsion portion 34, which connect the first straight portion 31 and the second straight portion 32 with the intermediate portion 30, and at the same time make A flat portion 31 and a second flat portion 32 form a degree of twist with respect to the intermediate portion 30. Specifically, in the embodiment, first, the intermediate portion 30 that has not been bent is placed in a vertical plane, and the first torsion portion 33 is end Connected to one end of the intermediate portion 30 in a vertical plane, and the other end is twisted inward in the direction of the dotted arrow to a horizontal position and then connected to the first straight portion 31 such that the first straight portion 31 is in a horizontal plane; The portion 34 is connected to the other end of the intermediate portion 30 in a vertical plane, and the other end is twisted outward in the direction of the solid arrow to a horizontal position, and then connected to the second straight portion 32, so that the second flat portion 32 is also It is in the horizontal plane, thus forming the specific structure of the flat tube 3 as described above. In the illustrated embodiment of the invention, the intermediate portion 30 is perpendicular to the first straight portion 31 and the second straight portion 32. The first straight portion 31 and the second straight portion 32 located on the same layer are located on the same straight line for assembly; here the "same straight line" is not strictly a straight line, but refers to the first straight portion 31. In the direction in which the second straight portion 32 extends and both are substantially in the same plane. That is, the first straight portion 31 and the second straight portion 32 located in the same layer are substantially in the same plane, and the extending directions of the first straight portion 31 and the second straight portion 32 in the same layer are the same Straight or roughly on the same line. The intermediate portions 30 of all of the flat tubes 3 are oriented in the same direction to facilitate subsequent bending, if desired.
请参图 2所示, 相邻的第一平直部 31之间焊接有翅片 4, 相邻的第 二平直部 32之间也焊接有翅片 4, 沿扁管 3的延伸方向(在本发明图示 的实施方式中为左右方向)位于同一层的翅片 4被相应的中间部 30隔断; 这里 "位于同一层的翅片 4被相应的中间部 30隔断"的意思也可以说是 扭转部与中间部之间没有再设置翅片, 即这一层的翅片中间是隔断的。 隔断的部分是为了便于后续折弯 (如果需要的话 )。 具体而言, "位于同一 层的翅片 4被相应的中间部 30隔断"的意思指的是:每两个相邻的扁管 3仅在二者相对的第一平直部 31之间及第二平直部 32之间焊接有翅片 4, 而二者相对的中间部 30之间没有焊接翅片 4。 在本实施例中, 每两 个相邻的扁管 3相对的第一扭转部 33之间及第二扭转部 34之间也没有 焊接翅片 4, 即第一扭转部 33及第二扭转部 34也被用作隔断翅片 4的 部分。  Referring to FIG. 2, the fins 4 are welded between the adjacent first straight portions 31, and the fins 4 are also welded between the adjacent second flat portions 32 along the extending direction of the flat tubes 3 ( In the illustrated embodiment of the present invention, the fins 4 located in the same layer in the left-right direction are blocked by the respective intermediate portions 30; here, the meaning of "the fins 4 located in the same layer are blocked by the corresponding intermediate portion 30" can also be said. There is no further fin between the torsion and the intermediate portion, that is, the middle of the fin of this layer is cut off. The part of the partition is to facilitate subsequent bending (if needed). Specifically, "the fins 4 located in the same layer are interrupted by the corresponding intermediate portion 30" means that each two adjacent flat tubes 3 are only between the opposite first straight portions 31 and The fins 4 are welded between the second straight portions 32, and there are no welded fins 4 between the opposite intermediate portions 30. In the present embodiment, there is no welded fin 4 between the first torsion portions 33 and the second torsion portion 34 of each of the two adjacent flat tubes 3, that is, the first torsion portion 33 and the second torsion portion. 34 is also used as part of the partition fin 4.
需要说明的是: 请参图 2所示, 本发明的换热器 100在装配之前, 扁管 3就已经形成了扭转, 因此, 在装上翅片 4及第一、 第二集流管 1、 2之后, 进行焊接即可。 It should be noted that, as shown in FIG. 2, the heat exchanger 100 of the present invention is assembled prior to assembly. The flat tube 3 has already been twisted, and therefore, after the fin 4 and the first and second headers 1, 2 are attached, welding can be performed.
正如图 2所示, 本发明的换热器 100在折弯之前是一种平直的换热 器, 这种结构的换热器不易发生变形, 便于运输。 当然了, 如果客户在 使用时,需要将换热器 100的中间部 30进行折弯, 因为本发明的换热器 100在焊接之前就已经预先扭转了扁管 3 ,在这种情况下,客户只要进行 单纯的折弯即可, 不再需要扭转, 不容易损伤翅片 4。  As shown in Fig. 2, the heat exchanger 100 of the present invention is a straight heat exchanger before bending, and the heat exchanger of this structure is less susceptible to deformation and is easy to transport. Of course, if the customer is in use, the intermediate portion 30 of the heat exchanger 100 needs to be bent, because the heat exchanger 100 of the present invention has previously twisted the flat tube 3 before welding, in which case the customer As long as the simple bending is performed, the twisting is no longer required, and the fins 4 are not easily damaged.
现有技术中的加工工艺通常是先将完全平直的扁管与集流管、 翅片 进行组装、 固定。 然后再对扁管进行扭转、 折弯。 这种工艺最大的问题 在于, 因为扭转是一个非常复杂, 工艺比较难控制的过程, 极易造成附 近翅片的拉伤、 变形, 从而导致产品不良。  The prior art processing generally involves first assembling and fixing a completely flat flat tube with a header and a fin. Then twist and bend the flat tube. The biggest problem with this type of process is that because torsion is a very complicated process that is difficult to control, it is very easy to cause strain and deformation of the nearby fins, resulting in poor products.
请参图 5所示, 本发明还揭示了一种换热器的加工方法, 其包括如 下步骤:  Referring to FIG. 5, the present invention also discloses a method for processing a heat exchanger, which comprises the following steps:
S 1 , 请参图 1所示, 参照如上所述, 提供若干平直的扁管 3 , 以每 一个扁管 3的中间部 30为基准将位于中间部 30—侧的第一平直部 31 及位于中间部 30另一侧的第二平直部 32均相对于中间部 30进行扭转, 且扭转之后的第一平直部 31与第二平直部 32大致位于同一平面内。  S 1 , as shown in FIG. 1 , with reference to the above, a plurality of flat flat tubes 3 are provided, and the first straight portion 31 on the side of the intermediate portion 30 is referenced to the intermediate portion 30 of each flat tube 3 . And the second flat portion 32 located on the other side of the intermediate portion 30 is twisted with respect to the intermediate portion 30, and the first straight portion 31 after twisting and the second straight portion 32 are substantially in the same plane.
这里需要特别指出的是, 该步骤 S 1中虽然提到对第一平直部 31及 第二平直部 32进行 "扭转", 但是这样的表述只是为了便于本领域技术 人员理解而采用的较为直观的说法。 实际上, 如同图 1所示, 以及上面 对本发明提供的扁管 3 的具体结构的介绍所述的那样, 第一平直部 31 及第二平直部 32 的形状完全是扁平的直管, 在本发明揭示的加工过程 中, 它们本身并没有被形成扭转结构或其他任何弯曲的结构。 在本实施 例中, 真正被进行了扭转加工的是第一扭转部 33及第二扭转部 34, 它 们将第一平直部 31及第二平直部 32与中间部 30连接在一起,同时通过 自身形成的扭转结构, 使得第一平直部 31及第二平直部 32相对于中间 部 30形成一定程度的扭转。 具体而言, 该步骤 S 1的具体加工过程是: 如图 1所示, 将第一扭转部 33远离中间部 30的一端沿虚线箭头方向向 内扭转一定角度后与第一平直部 31连接,使第一平直部 31与中间部 30 形成一定程度的扭转; 再将第二扭转部 34远离中间部 30的一端沿实线 箭头方向向外扭转一定角度后与第二平直部 32连接, 使第二平直部 32 与中间部 30形成一定程度的扭转, 同时使第一平直部 31与第二平直部 32大致位于同一平面内。 It should be particularly noted here that although the first straight portion 31 and the second straight portion 32 are "twisted" in the step S1, such expression is only used to facilitate understanding by those skilled in the art. Intuitive statement. In fact, as shown in Fig. 1, and as described above in connection with the specific structure of the flat tube 3 provided by the present invention, the shape of the first straight portion 31 and the second straight portion 32 is completely flat straight tube, In the process disclosed herein, they are not themselves formed into a torsional structure or any other curved structure. In the present embodiment, the first torsion portion 33 and the second torsion portion 34 are actually twisted, which connect the first straight portion 31 and the second straight portion 32 with the intermediate portion 30 while The first straight portion 31 and the second straight portion 32 are opposite to the middle by the twisted structure formed by itself The portion 30 forms a certain degree of twist. Specifically, the specific processing of the step S 1 is as follows: as shown in FIG. 1 , the end of the first torsion portion 33 away from the intermediate portion 30 is twisted inward by a certain angle in the direction of the dotted arrow, and then connected to the first straight portion 31 . The first straight portion 31 and the intermediate portion 30 are twisted to a certain extent; and the second twist portion 34 is further twisted outwardly at a certain angle in the direction of the solid arrow 30, and then connected to the second straight portion 32. The second straight portion 32 and the intermediate portion 30 are twisted to some extent, while the first straight portion 31 and the second flat portion 32 are substantially in the same plane.
52 , 请参图 3所示, 将中间部 30进行折弯, 使第一平直部 31与第 二平直部 32相互靠拢, 且折弯之后的第一平直部 31 与第二平直部 32 仍大致位于同一平面内;在本实施例中,对中间部 30的具体折弯方式是 将中间部 30弯折成拱形或者大致的拱形, 同时使第一平直部 31及第二 平直部 32与折弯后的中间部 30的拱轴线或大致的换轴线相互垂直或大 致地相互垂直。  52, as shown in FIG. 3, the intermediate portion 30 is bent so that the first straight portion 31 and the second straight portion 32 are close to each other, and the first straight portion 31 and the second straight portion after the bending are The portion 32 is still substantially in the same plane; in the embodiment, the specific bending manner of the intermediate portion 30 is to bend the intermediate portion 30 into an arch or a substantially arch shape while making the first straight portion 31 and the first portion The two straight portions 32 are perpendicular or substantially perpendicular to each other to the arch axis or the substantially alternate axis of the intermediate portion 30 after the bending.
53 , 请参图 4所示, 提供第一集流管 1及第二集流管 2, 第一、 第 二集流管 1、 2均设有若干冲孔, 将第一平直部 31插入第一集流管 1的 对应沖孔内,将第二平直部 32插入第二集流管 2的对应沖孔内,并且在 相邻的第一平直部 31之间以及在相邻的第二平直部 32之间布置翅片 4。  53. Referring to FIG. 4, the first header tube 2 and the second header tube 2 are provided. The first and second header tubes 1 and 2 are respectively provided with a plurality of punching holes, and the first straight portion 31 is inserted. In the corresponding punching hole of the first header 1, the second straight portion 32 is inserted into the corresponding punching hole of the second header 2, and between the adjacent first straight portions 31 and adjacent The fins 4 are arranged between the second straight portions 32.
54, 将扁管 3与第一、 第二集流管 1、 2进行焊接, 将翅片 4与扁 管 3进行焊接, 最终得到一种折弯的换热器 100。  54. The flat tube 3 is welded to the first and second headers 1, 2, and the fins 4 and the flat tubes 3 are welded to obtain a bent heat exchanger 100.
具体地, 请参图 3所示, 在步骤 S2中, 折弯之后的第一平直部 31 与第二平直部 32位于同一水平面内,且第一平直部 31与第二平直部 32 之间的夹角 b小于等于 90度。  Specifically, as shown in FIG. 3, in step S2, the first straight portion 31 and the second straight portion 32 after bending are located in the same horizontal plane, and the first straight portion 31 and the second straight portion are The angle b between 32 is less than or equal to 90 degrees.
上述换热器 100的加工方法具有非常好的加工工艺, 因为无论是扁 管 3的扭转还是折弯均是在没有翅片 4干扰的情况下完成的, 可精确控 制折弯后的尺寸, 方便安装; 另外, 折弯过程中根本不可能对翅片 4产 生任何影响, 更不会导致翅片 4变形, 从而确保了换热器 100具有良好 的换热效率。 The processing method of the above heat exchanger 100 has a very good processing technique, because both the twisting and the bending of the flat tube 3 are completed without the interference of the fins 4, and the size after bending can be precisely controlled, which is convenient. Installation; In addition, it is impossible to have any influence on the fins 4 during the bending process, and the fins 4 are not deformed, thereby ensuring that the heat exchanger 100 has good performance. Heat exchange efficiency.
请参图 6所示, 本发明还揭示了另一种换热器的加工方法, 其包括 如下步骤:  Referring to FIG. 6, the present invention also discloses another method for processing a heat exchanger, which comprises the following steps:
sr , 请参图 1所示, 参照如上所述, 提供若干平直的扁管 3, 以每 一个扁管 3的中间部 30为基准将位于中间部 30—侧的第一平直部 31 及位于中间部 30另一侧的第二平直部 32均相对于中间部 30进行扭转, 且扭转之后的第一平直部 31与第二平直部 32大致位于同一平面内且位 于同一直线上。  Sr , as shown in FIG. 1 , with reference to the above, a plurality of flat flat tubes 3 are provided, and the first flat portion 31 on the side of the intermediate portion 30 is referenced to the intermediate portion 30 of each flat tube 3 and The second straight portion 32 located on the other side of the intermediate portion 30 is twisted with respect to the intermediate portion 30, and the first straight portion 31 after twisting and the second straight portion 32 are substantially in the same plane and are on the same straight line. .
这里需要特别指出的是, 与图 5 所示的换热器加工方法的步骤 S 1 相似,该步骤 S 1 '中虽然提到对第一平直部 31及第二平直部 32进行"扭 转",但是这样的表述只是为了便于本领域技术人员理解而采用的较为直 观的说法。 实际上, 如同图 1所示, 以及上面对本发明提供的扁管 3的 具体结构的介绍所述的那样, 第一平直部 31及第二平直部 32的形状完 全是扁平的直管, 在本发明揭示的加工过程中, 它们本身并没有被形成 扭转结构或其他任何弯曲的结构。 在本实施例中, 真正被进行了扭转加 工的是第一扭转部 33及第二扭转部 34,它们将第一平直部 31及第二平 直部 32与中间部 30连接在一起, 同时通过自身形成的扭转结构, 使得 第一平直部 31及第二平直部 32相对于中间部 30形成一定程度的扭转。 该步骤 S 1的具体加工过程是: 如图 1所示, 将第一扭转部 33远离中间 部 30的一端沿虚线箭头方向向内扭转一定角度后与第一平直部 31连接, 使第一平直部 31与中间部 30形成一定程度的扭转;再将第二扭转部 34 远离中间部 30 的一端沿实线箭头方向向外扭转一定角度后与第二平直 部 32连接,使第二平直部 32与中间部 30形成一定程度的扭转, 同时使 第一平直部 31与第二平直部 32大致位于同一平面内, 并且使第一平直 部 31与第二平直部 32的延伸方向也位于同一条直线上或者大致位于同 一条直线上。 S2' , 请参图 2所示, 提供第一集流管 1及第二集流管 2, 第一、 第 二集流管 1、 2均设有若干冲孔, 将第一平直部 31插入第一集流管 1的 对应沖孔内,将第二平直部 32插入第二集流管 2的对应沖孔内,并且在 相邻的第一平直部 31之间以及在相邻的第二平直部 32之间布置翅片 4。 It should be particularly noted here that, similar to step S1 of the heat exchanger processing method shown in Fig. 5, it is mentioned in the step S1' that the first straight portion 31 and the second straight portion 32 are "twisted". "But such statements are only a straightforward statement to facilitate understanding by those skilled in the art. In fact, as shown in Fig. 1, and as described above in connection with the specific structure of the flat tube 3 provided by the present invention, the first straight portion 31 and the second straight portion 32 are completely flat and straight. In the process disclosed herein, they are not themselves formed into a torsional structure or any other curved structure. In the present embodiment, the torsion processing is actually the first torsion portion 33 and the second torsion portion 34 which connect the first straight portion 31 and the second straight portion 32 with the intermediate portion 30 while The first straight portion 31 and the second straight portion 32 are formed to have a certain degree of twist with respect to the intermediate portion 30 by the twisted structure formed by itself. The specific processing of the step S 1 is as follows: as shown in FIG. 1 , the end of the first torsion portion 33 away from the intermediate portion 30 is twisted inward by a certain angle in the direction of the dotted arrow, and then connected to the first straight portion 31 to make the first The straight portion 31 and the intermediate portion 30 form a certain degree of twist; and the second twist portion 34 is further twisted outward by a certain angle in the direction of the solid arrow 30, and then connected to the second straight portion 32 to make the second The straight portion 32 forms a certain degree of twist with the intermediate portion 30 while the first straight portion 31 and the second straight portion 32 are substantially in the same plane, and the first straight portion 31 and the second straight portion 32 are made. The direction of extension is also on the same line or roughly on the same line. S2', as shown in FIG. 2, the first header tube 2 and the second header tube 2 are provided. The first and second header tubes 1 and 2 are respectively provided with a plurality of punching holes, and the first straight portion 31 is provided. Inserting into the corresponding punching hole of the first header 1, inserting the second straight portion 32 into the corresponding punching hole of the second header 2, and between adjacent first straight portions 31 and adjacent The fins 4 are arranged between the second straight portions 32.
S3' , 将扁管 3与第一、 第二集流管 1、 2进行焊接, 将翅片 4与扁 管 3进行焊接, 得到一种平直的换热器 100(参图 2所示)。  S3', the flat tube 3 is welded to the first and second headers 1, 2, and the fins 4 and the flat tube 3 are welded to obtain a flat heat exchanger 100 (refer to FIG. 2). .
S4' ,保持翅片 4与第一、第二平直部 31、 32的相对位置关系不变, 将中间部 30进行折弯使第一、 第二集流管 1、 2相互靠拢, 最终得到一 种折弯的换热器 100(参图 4所示); 在本实施例中, 对中间部 30的具体 折弯方式是将中间部 30弯折成拱形或者大致的拱形,同时使第一平直部 31及第二平直部 32与折弯后的中间部 30的换轴线或大致的换轴线相互 垂直或大致地相互垂直。  S4', the relative positional relationship between the fins 4 and the first and second straight portions 31, 32 is unchanged, and the intermediate portion 30 is bent so that the first and second headers 1, 2 are close to each other, and finally A bent heat exchanger 100 (shown in Fig. 4); in the present embodiment, the specific bending manner of the intermediate portion 30 is to bend the intermediate portion 30 into an arch or a substantially arch shape while making The first straight portion 31 and the second straight portion 32 are perpendicular or substantially perpendicular to each other with respect to the axis of reversal or the substantially alternate axis of the intermediate portion 30 after the bending.
请参图 3及图 4所示, 在步骤 S4'中, 折弯之后的第一平直部 31与 第二平直部 32位于同一水平面内, 且第一平直部 31 与第二平直部 32 之间的夹角 b小于或等于 90度。  Referring to FIG. 3 and FIG. 4, in step S4', the first straight portion 31 after the bending is located in the same horizontal plane as the second straight portion 32, and the first straight portion 31 and the second straight portion are straight. The angle b between the portions 32 is less than or equal to 90 degrees.
请参图 2所示,在步骤 S4'中,提供一种夹具 (未图示)夹持在中间部 30的两侧 (在本发明图示的实施方式中夹持于 A-A线及 B-B线),以保持 翅片 4与第一、 第二平直部 31、 32的相对位置关系不变, 然后再将中间 部 30进行折弯。  Referring to FIG. 2, in step S4', a jig (not shown) is provided on both sides of the intermediate portion 30 (in the illustrated embodiment of the present invention, it is clamped to the AA line and the BB line). In order to maintain the relative positional relationship between the fins 4 and the first and second straight portions 31, 32, the intermediate portion 30 is then bent.
同样地, 由于本发明的换热器 100在折弯之前就已经预先扭转了扁 管 3, 在这种情况下, 步骤 S4'只要进行单纯的折弯即可, 不容易损伤 翅片 4。 并且, 在本发明图示的实施方式中, 采用夹具保持翅片 4与第 一、 第二平直部 31、 32的相对位置关系不变, 在这种情况下, 折弯时根 本不会对翅片 4产生任何影响, 更不会导致翅片 4变形。  Similarly, since the heat exchanger 100 of the present invention has previously twisted the flat tube 3 before bending, in this case, the step S4' is simple to bend, and the fin 4 is not easily damaged. Moreover, in the illustrated embodiment of the present invention, the relative positional relationship between the first and second straight portions 31, 32 is fixed by the clamp holding fins 4, and in this case, the bending is not at all The fins 4 have any effect and do not cause the fins 4 to deform.
因此, 上述第二种加工方法也具有艮好的加工工艺, 可精确控制折 弯后的尺寸, 而且能够确保换热器 100具有良好的换热效率。 描述的技术方案。 尽管本说明书参照上述的实施例对本发明已进行了详 细的说明, 但是, 本领域的普通技术人员应当理解, 所属技术领域的技 术人员仍然可以对本发明进行修改或者等同替换, 而一切不脱离本发明 的精神和范围的技术方案及其改进, 均应涵盖在本发明的权利要求范围 内。 Therefore, the above second processing method also has a good processing technique, can accurately control the size after bending, and can ensure that the heat exchanger 100 has good heat exchange efficiency. The technical solution described. Although the present invention has been described in detail with reference to the embodiments of the present invention, those skilled in the art will understand that the invention may be modified or equivalently substituted without departing from the invention. The spirit and scope of the invention and its modifications are intended to be included within the scope of the appended claims.

Claims

权 利 要 求 Rights request
1、 一种换热器, 其包括第一集流管、 第二集流管、 连接于所述第一 集流管与所述第二集流管之间的若干扁管、 以及位于相邻扁管之间的若 干翅片, 其特征在于: 所述扁管包括中间部、 相对于所述中间部进行扭 转的第一平直部、 相对于所述中间部进行扭转的第二平直部、 连接所述 中间部与所述第一平直部的第一扭转部、 以及连接所述中间部与所述第 二平直部的第二扭转部, 所述第一平直部及所述第二平直部分别位于所 述中间部的两侧且大致位于同一平面内, 相邻的所述第一平直部之间焊 接有所述翅片, 相邻的所述第二平直部之间也焊接有所述翅片, 沿所述 扁管的延伸方向位于同一层的所述翅片被相应的所述中间部隔断。 1. A heat exchanger, which includes a first header, a second header, a plurality of flat tubes connected between the first header and the second header, and an adjacent Several fins between flat tubes, characterized in that: the flat tubes include an intermediate portion, a first straight portion twisted relative to the intermediate portion, and a second straight portion twisted relative to the intermediate portion. , a first twisted portion connecting the middle portion and the first straight portion, and a second twisted portion connecting the middle portion and the second straight portion, the first straight portion and the second straight portion The second straight parts are respectively located on both sides of the middle part and are generally located in the same plane. The fins are welded between the adjacent first straight parts. The adjacent second straight parts are The fins are also welded between them, and the fins located on the same layer along the extension direction of the flat tube are separated by the corresponding middle portion.
2、 如权利要求 1所述的换热器, 其特征在于: 位于同一层的所述 第一平直部及所述第二平直部位于同一直线上, 所述第一平直部与所述 第二平直部相对于所述中间部的扭转方向相同或者相反, 所有扁管的中 间部均朝向同一个方向。 2. The heat exchanger according to claim 1, characterized in that: the first straight portion and the second straight portion located on the same layer are located on the same straight line, and the first straight portion and the second straight portion are located on the same straight line. The twisting direction of the second straight portion relative to the middle portion is the same or opposite, and the middle portions of all flat tubes face the same direction.
3、 如权利要求 2所述的换热器, 其特征在于: 所述第一平直部相 对于所述中间部的扭转角度小于或等于 90度,所述第二平直部相对于所 述中间部的扭转角度小于或等于 90度,所述中间部至少有部分垂直于所 述第一平直部及所述第二平直部。 3. The heat exchanger according to claim 2, characterized in that: a twist angle of the first straight portion relative to the middle portion is less than or equal to 90 degrees, and a twist angle of the second straight portion relative to the middle portion is less than or equal to 90 degrees. The twist angle of the middle part is less than or equal to 90 degrees, and the middle part is at least partially perpendicular to the first straight part and the second straight part.
4、如权利要求 1所述的换热器, 其特征在于: 所述第一平直部及第 二平直部的形状均为扁平的直管, 所述第一扭转部一端与所述中间部的 一端连接, 另一端扭转后与所述第一平直部连接; 所述第二扭转部一端 与所述中间部的另一端连接, 另一端扭转后与所述第二平直部连接。 4. The heat exchanger according to claim 1, characterized in that: the shape of the first straight part and the second straight part is a flat straight tube, and one end of the first twisted part and the middle part are One end of the second twisted part is connected to the other end of the intermediate part, and the other end of the second twisted part is connected to the second straight part after being twisted.
5、如权利要求 1所述的换热器, 其特征在于: 所述中间部为扁平管 体且弯折成换形或者大致的拱形, 所述第一平直部及第二平直部与所述 中间部的拱轴线或大致的换轴线垂直或大致垂直。 5. The heat exchanger according to claim 1, characterized in that: the middle part is a flat tube The first straight portion and the second straight portion are perpendicular or substantially perpendicular to the arch axis or the approximate arc axis of the middle portion.
6、如权利要求 1所述的换热器, 其特征在于: 每两个相邻的所述扁 管在它们相对的第一扭转部之间及相对的第二扭转部之间也没有焊接所 述翅片。 6. The heat exchanger according to claim 1, characterized in that: there is no welding between each of the two adjacent flat tubes between their opposite first twisted parts and between their opposite second twisted parts. Said fins.
7、 一种换热器的加工方法, 其包括如下步骤: 7. A processing method for a heat exchanger, which includes the following steps:
51 , 提供若干平直的扁管, 以每一个扁管的中间部为基准将位于 所述中间部一侧的第一平直部及位于所述中间部另一侧的第二平直部 均相对于所述中间部进行扭转, 且扭转之后的所述第一平直部与所述 第二平直部大致位于同一平面内; 51. Provide several straight flat tubes. Taking the middle part of each flat tube as a reference, the first straight part located on one side of the middle part and the second straight part located on the other side of the middle part are evenly spaced. Twisted relative to the middle portion, and the first straight portion and the second straight portion after twisting are substantially located in the same plane;
52, 将所述中间部进行折弯, 使所述第一平直部与所述第二平直 部相互靠拢, 且折弯之后的所述第一平直部与所述第二平直部仍大致 位于同一平面内; 52. Bend the middle part so that the first straight part and the second straight part are close to each other, and the first straight part and the second straight part after bending still roughly in the same plane;
53 , 提供第一集流管及第二集流管, 所述第一、 第二集流管均设 有若干冲孔, 将所述第一平直部插入所述第一集流管的对应冲孔内, 将所述第二平直部插入所述第二集流管的对应沖孔内, 并且在相邻的 所述第一平直部之间以及在相邻的所述第二平直部之间布置翅片; 及 53. A first header and a second header are provided. The first and second headers are each provided with a number of punched holes. The first straight portion is inserted into the corresponding hole of the first header. Insert the second straight portion into the corresponding punching hole of the second header, and between the adjacent first straight portions and between the adjacent second flat portions Arrange fins between straight sections; and
54, 将所述扁管与所述第一、 第二集流管进行焊接, 将所述翅片 与所述扁管进行焊接, 最终得到一种折弯的换热器。 54. Weld the flat tube to the first and second headers, and weld the fins to the flat tube to finally obtain a bent heat exchanger.
8、 如权利要求 7所述的换热器的加工方法, 其特征在于: 在步骤8. The heat exchanger processing method according to claim 7, characterized in that: in the step
S1中,所述第一平直部相对于所述中间部的扭转角度小于或等于 90度, 所述第二平直部相对于所述中间部的扭转角度小于或等于 90度,所述第 一平直部与所述第二平直部相对于所述中间部的扭转方向相同或者相 反。 In S1, the twist angle of the first straight part relative to the middle part is less than or equal to 90 degrees, the twist angle of the second straight part relative to the middle part is less than or equal to 90 degrees, and the third straight part has a twist angle of less than or equal to 90 degrees relative to the middle part. A straight portion and the second straight portion twist in the same or opposite direction relative to the middle portion.
9、 如权利要求 7所述的换热器的加工方法, 其特征在于: 在步骤 S2 中, 折弯之后的所述第一平直部与所述第二平直部位于同一水平面 内, 且所述第一平直部与所述第二平直部之间的夹角小于或等于 90度。 9. The heat exchanger processing method according to claim 7, characterized in that: in step S2, the first straight portion and the second straight portion after bending are located in the same horizontal plane, and The angle between the first straight portion and the second straight portion is less than or equal to 90 degrees.
10、 如权利要求 7所述的换热器的加工方法, 其特征在于: 在步骤 S 1中,在每个所述扁管的所述中间部与所述第一平直部之间设置第一扭 转部, 在每个所述扁管的所述中间部与所述第二平直部之间设置第二扭 转部; 在所述第一扭转部及第二扭转部中形成扭转结构, 使得所述第一 平直部及第二平直部相对于所述中间部形成一定程度的扭转。 10. The heat exchanger processing method according to claim 7, characterized in that: in step S1, a third straight portion is provided between the middle portion and the first straight portion of each flat tube. A twisting part, a second twisting part is provided between the middle part and the second straight part of each flat tube; a twisting structure is formed in the first twisting part and the second twisting part, so that The first straight portion and the second straight portion are twisted to a certain extent relative to the middle portion.
11、如权利要求 10所述的换热器的加工方法, 其特征在于: 在步骤 S 1中,将所述第一扭转部远离所述中间部的一端扭转一定角度后与所述 第一平直部连接, 使所述第一平直部相对于所述中间部形成一定程度的 扭转; 再将所述第二扭转部远离所述中间部的一端扭转一定角度后与所 述第二平直部连接, 使所述第二平直部相对于所述中间部形成一定程度 的扭转,同时使所述第一平直部与所述第二平直部大致位于同一平面内。 11. The processing method of a heat exchanger according to claim 10, characterized in that: in step S1, one end of the first twisted part away from the middle part is twisted at a certain angle and then aligned with the first flat part. The straight part is connected so that the first straight part is twisted to a certain extent relative to the middle part; and then the end of the second twisted part away from the middle part is twisted at a certain angle and then connected to the second straight part. parts are connected, so that the second straight part forms a certain degree of twist with respect to the middle part, and at the same time, the first straight part and the second straight part are substantially located in the same plane.
12、 根据权利要求 7所述的换热器的加工方法, 其特征在于: 在步 骤 S2 中, 将所述中间部弯折成拱形或者大致的换形, 同时使所述第一 平直部及第二平直部与折弯后的所述中间部的换轴线或大致的拱轴线垂 直或大致垂直。 12. The heat exchanger processing method according to claim 7, characterized in that: in step S2, the middle part is bent into an arch shape or a roughly changed shape, and at the same time, the first straight part is And the second straight portion is perpendicular or substantially perpendicular to the axis of the bent middle portion or the approximate arch axis.
13、 一种换热器的加工方法, 其包括如下步骤: 13. A processing method for a heat exchanger, which includes the following steps:
s , 提供若干平直的扁管, 以每一个扁管的中间部为基准将位 于所述中间部一侧的第一平直部及位于所述中间部另一侧的第二平直 部均相对于所述中间部进行扭转, 且扭转之后的所述第一平直部与所 述第二平直部大致位于同一平面内且位于同一直线上; s, provide a number of straight flat tubes, and take the middle part of each flat tube as a basis to arrange the first straight part on one side of the middle part and the second straight part on the other side of the middle part. Twisted relative to the middle portion, and the first straight portion and the second straight portion after twisting are generally located in the same plane and on the same straight line;
S2' , 提供第一集流管及第二集流管, 所述第一、 第二集流管均 设有若干冲孔,将所述第一平直部插入所述第一集流管的对应沖孔内, 将所述第二平直部插入所述第二集流管的对应沖孔内, 并且在相邻的 所述第一平直部之间以及在相邻的所述第二平直部之间布置翅片; S2', provides a first header and a second header, the first and second headers are both A plurality of punching holes are provided, the first straight part is inserted into the corresponding punching hole of the first header, and the second straight part is inserted into the corresponding punching hole of the second header, and fins are arranged between adjacent first straight portions and between adjacent second straight portions;
S3' , 将所述扁管与所述第一、 第二集流管进行焊接, 将所述翅 片与所述扁管进行焊接, 得到一种平直的换热器; 及 S3', weld the flat tube to the first and second headers, and weld the fins to the flat tube to obtain a straight heat exchanger; and
S4' , 保持所述翅片与所述第一、 第二平直部的相对位置关系不 变, 将所述中间部进行折弯使所述第一、 第二集流管相互靠拢, 最终 得到一种折弯的换热器。 S4', keep the relative positional relationship between the fins and the first and second straight parts unchanged, and bend the middle part to bring the first and second headers closer to each other, and finally obtain A bent heat exchanger.
14、 如权利要求 13所述的换热器的加工方法, 其特征在于: 在步 骤 S 1 '中, 所述第一平直部相对于所述中间部的扭转角度小于或等于 90 度,所述第二平直部相对于所述中间部的扭转角度小于或等于 90度,所 述第一平直部与所述第二平直部相对于所述中间部的扭转方向相同或者 相反。 14. The heat exchanger processing method according to claim 13, characterized in that: in step S1', the twist angle of the first straight part relative to the middle part is less than or equal to 90 degrees, so The twisting angle of the second straight portion relative to the middle portion is less than or equal to 90 degrees, and the twisting directions of the first straight portion and the second straight portion relative to the middle portion are the same or opposite.
15、 如权利要求 13所述的换热器的加工方法, 其特征在于: 在步 骤 S4'中, 折弯之后的所述第一平直部与所述第二平直部位于同一水平 面内, 且所述第一平直部与所述第二平直部之间的夹角小于或等于 90 度。 15. The heat exchanger processing method according to claim 13, characterized in that: in step S4', the first straight part and the second straight part after bending are located in the same horizontal plane, And the angle between the first straight part and the second straight part is less than or equal to 90 degrees.
16、 如权利要求 13所述的换热器的加工方法, 其特征在于: 在步 骤 S4'中, 提供夹具夹持在所述中间部的两侧, 以保持所述翅片与所述 第一、第二平直部的相对位置关系不变,然后再将所述中间部进行折弯。 16. The heat exchanger processing method according to claim 13, characterized in that: in step S4', clamps are provided on both sides of the middle part to maintain the fins and the first , the relative positional relationship of the second straight part remains unchanged, and then the middle part is bent.
17、如权利要求 13所述的换热器的加工方法, 其特征在于: 在步骤 S 1 '中, 在每个所述扁管的所述中间部与所述第一平直部之间设置第一 扭转部, 在每个所述扁管的所述中间部与所述第二平直部之间设置第二 扭转部; 在所述第一扭转部及第二扭转部中形成扭转结构, 使得所述第 一平直部及第二平直部相对于所述中间部形成一定程度的扭转。 17. The heat exchanger processing method according to claim 13, characterized in that: in step S1', a a first twisting part, a second twisting part is provided between the middle part and the second straight part of each flat tube; a twisting structure is formed in the first twisting part and the second twisting part, so that the mentioned A straight portion and a second straight portion form a certain degree of twist relative to the middle portion.
18、如权利要求 17所述的换热器的加工方法, 其特征在于: 在步骤 S 1 '中, 将所述第一扭转部远离所述中间部的一端扭转一定角度后与所 述第一平直部连接, 使所述第一平直部相对于所述中间部形成一定程度 的扭转; 再将所述第二扭转部远离所述中间部的一端一定角度后与所述 第二平直部连接, 使所述第二平直部相对于所述中间部形成一定程度的 扭转, 同时使所述第一平直部与所述第二平直部大致位于同一平面内, 并且使所述第一平直部与所述第二平直部的延伸方向也位于同一条直线 上或者大致位于同一条直线上。 18. The processing method of a heat exchanger according to claim 17, characterized in that: in step S1', one end of the first twisting part away from the middle part is twisted at a certain angle and then connected to the first twisting part. The straight parts are connected so that the first straight part is twisted to a certain extent relative to the middle part; and then the end of the second twisted part away from the middle part is set at a certain angle and connected to the second straight part. parts are connected, so that the second straight part forms a certain degree of twist with respect to the middle part, and at the same time, the first straight part and the second straight part are generally located in the same plane, and the The extending directions of the first straight portion and the second straight portion are also located on the same straight line or substantially on the same straight line.
19、根据权利要求 13所述的换热器的加工方法, 其特征在于: 在步 骤 S4'中,将所述中间部弯折成换形或者大致的拱形, 同时使所述第一平 直部及第二平直部与折弯后的所述中间部的换轴线或大致的换轴线垂直 或大致垂直。 19. The method of processing a heat exchanger according to claim 13, characterized in that: in step S4', the middle part is bent into a modified shape or a substantially arch shape, and at the same time, the first flat part is made straight The first part and the second straight part are perpendicular or substantially perpendicular to the axis of change or the approximate axis of the bent middle part.
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