WO2015010367A1 - Apparatus for drawing and winding poy filament yarn - Google Patents

Apparatus for drawing and winding poy filament yarn Download PDF

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Publication number
WO2015010367A1
WO2015010367A1 PCT/CN2013/084411 CN2013084411W WO2015010367A1 WO 2015010367 A1 WO2015010367 A1 WO 2015010367A1 CN 2013084411 W CN2013084411 W CN 2013084411W WO 2015010367 A1 WO2015010367 A1 WO 2015010367A1
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WO
WIPO (PCT)
Prior art keywords
winding
yarn
godet
frame
lifting
Prior art date
Application number
PCT/CN2013/084411
Other languages
French (fr)
Chinese (zh)
Inventor
吴寿军
李惊涛
董文涛
肖前玲
徐凯
宋国亮
邱军先
高峰
邓翔宇
Original Assignee
北京中丽制机工程技术有限公司
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Application filed by 北京中丽制机工程技术有限公司 filed Critical 北京中丽制机工程技术有限公司
Publication of WO2015010367A1 publication Critical patent/WO2015010367A1/en

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D13/00Complete machines for producing artificial threads
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • D01D10/04Supporting filaments or the like during their treatment
    • D01D10/0436Supporting filaments or the like during their treatment while in continuous movement

Definitions

  • the invention relates to the technical field of chemical fiber machinery manufacturing, and in particular to a ⁇ 0 ⁇ filament drafting and winding device.
  • the two units of drafting and winding are separated by a steel platform in the drafting and winding device to form upper and lower layers, and the upper and lower operators are separately performed during the heading operation, and the heading process time is performed.
  • such a device has a large footprint and a high plant height, which is a great waste of infrastructure engineering. Therefore, in the case of the increasingly weak profit of chemical fiber spinning equipment, the search for a drafting and winding device with a more compact structure, a more compact operation and a lower energy consumption has become a direction that chemical fiber machinery manufacturers are trying to overcome.
  • the present invention provides a ⁇ 0 ⁇ filament drafting and winding device, which has a tubular structure and meets the requirements of conventional ⁇ 0 ⁇ spinning, and also satisfies the investment of filament production equipment, Reduce the demand for development in the direction of consumption.
  • the utility model relates to a ⁇ 0 ⁇ filament drafting and winding device, comprising: a cutting and suctioning device, a pre-networking device, a first godet, a second godet, a lifting mechanism, a lifting seat, a frame and a winding head;
  • the wire suction device, the pre-network device and the first godet are sequentially disposed on one side of the frame according to the direction of the tow;
  • the lifting mechanism is disposed on the frame, and the lifting seat is The lifting mechanism is coupled, and two guiding wires are disposed horizontally on the lifting seat, and reciprocatingly moving with the lifting seat.
  • the second godet When the lifting seat is in an initial position, the second godet The first guide wire is in the same horizontal position; the winding head is disposed below the second godet; the tow passes through the cutting wire device, the pre-network device and the After the first godet is divided into two bundles, the wind is wound on the two second godets and then wound into the winder.
  • the draft winding device further includes: a guide rail pair, the rail pair includes a rail shaft and a linear bearing, wherein the linear bearing is disposed on the rail shaft and reciprocates along the rail shaft;
  • the rail shaft is disposed on the frame, and the lifting seat is fixedly connected to the linear bearing, and the lifting seat reciprocates under the guiding of the rail shaft.
  • the draft winding device further includes: a positioning suction plate and an electronically controlled permanent magnet chuck; the positioning suction plate is disposed at an upper end of the lifting seat, and the electronically controlled permanent magnet suction cup is disposed at the frame The positioning suction plate and the electronically controlled permanent magnet suction cup can be closely engaged.
  • an adjustment plate is disposed between the electronically controlled permanent magnet chuck and the top plate of the frame for adjusting the working surface height of the electronically controlled permanent magnet chuck.
  • the lifting mechanism is a cylinder
  • the cylinder of the cylinder is vertically disposed on the intermediate beam of the frame
  • the piston rod of the cylinder is coupled with the lower end of the lifting seat
  • the lifting seat is The movement of the piston rod reciprocates.
  • the cylinder is a drawbar type standard double acting cylinder.
  • the cut suction device is a single-head cut-off device.
  • first godet and the second godet are both guidewires of ⁇ 100 120 mm.
  • the frame is welded by an equilateral cold-formed channel steel.
  • the winding head is a rabbit head or a fork type automatic winding head having an ingot length of 1500 ⁇ .
  • the present invention combines the operation of drawing and winding two units from one level to one level by placing the slitting device, the pre-networker and the first godet on one side of the frame, the total height of the device
  • the reduction is about 1300 ,, and the occupied area is reduced by 30%, so that more spinning equipment can be installed in the same plant, which increases the production capacity and reduces the engineering infrastructure cost;
  • the present invention installs the godet from perpendicular to the operating surface to be parallel to the operating surface.
  • the tow does not require a corner from the cutting wire device to the winding head, eliminating the need to change the direction of the tow.
  • the wire element reduces the occurrence of yarn breakage and improves the yarn quality.
  • FIG. 1 is a schematic view showing the structure of a P0Y filament drafting and winding device according to an embodiment of the present invention in a winding position;
  • Figure 2 is a right side view of Figure 1;
  • FIG. 3 is a schematic view showing the overall structure of the godet in the head position of the embodiment of the present invention
  • FIG. 4 is a schematic view showing the structure of the lifting seat in the winding position according to the embodiment of the present invention
  • Figure 5 is an A-A view of Figure 4.
  • 1 - cut suction device 2 - pre-networker, 3 - first guide wire, 4 - second guide wire, 5 - cylinder, 6 - guide shaft, 7 - lift, 8 - panel, 9 - machine Frame, 10 - winder, 11 - linear bearing, 12 - support block, 13 - positioning suction plate, 14 - electronically controlled permanent magnet chuck, 15 - adjustment plate.
  • the present invention provides a P0Y filament drafting and winding device, comprising a cutting and sucking device 1, a pre-networking device 2, a first godet 3, a second godet 4, Lifting mechanism, lifting base 7, frame 9 and winding head 10.
  • the lifting mechanism may be a mechanism for lifting or lowering a cylinder or a screw. In the embodiment, preferably, the lifting mechanism uses the cylinder 5, and the cylinder can be quickly and stably implemented.
  • the cutting and sucking device 1 and the pre-networking device 2, the first godet 3 are sequentially mounted on the left side of the frame 9 in accordance with the direction of the tow.
  • the cylinder of the cylinder 5 is mounted on the intermediate beam of the frame 9 perpendicularly to the ground.
  • the piston rod of the cylinder 5 is coupled to the support block 12 at the lower end of the lifting base 7, and the lifting base 7 is reciprocated by the piston rod.
  • the number of the second godets 4 is two, horizontally disposed on the lifting base 7, and reciprocatingly moves with the lifting base 7. When the lifting base 7 is in the initial position, the second godet 4 is in the same horizontal position as the first godet 3.
  • the winder 10 is disposed below the second godet.
  • the tows wound around the first godet 3 are divided into two parts and sequentially enter the two second godet 4, and then wound into the winding head 10 to be wound.
  • the frame 9 in order to maintain the lifting seat 7 in a stable moving direction, is provided with a guide rail pair.
  • the rail pair includes a rail shaft 6 and a linear bearing 1 1 , and the linear bearing 1 1 is disposed on the rail shaft 6 and slidable on the rail shaft 6.
  • the lifting base 7 is fixedly coupled to the linear bearing 1 1 so that the lifting base 7 can reciprocate under the guidance of the guide shaft 6.
  • two sets of guide rail pairs are disposed on the frame 9, so that the lift base 7 is more stable during the ascent and descent process.
  • the device in order to lock the lifting base 7 in the highest position during the operation of the device, the device further comprises a positioning suction plate 13 and an electrically controlled permanent magnet suction cup 14.
  • the positioning suction plate 13 is disposed at the upper end of the lifting base 7, and the electronically controlled permanent magnet suction cup 14 is disposed on the top plate of the frame 9.
  • the positioning suction plate 13 and the electronically controlled permanent magnet suction cup 14 can be closely engaged. .
  • an adjustment plate is disposed between the electronically controlled permanent magnet chuck 14 and the top plate of the frame 9. 1 5 , used to adjust the working surface height of the electronically controlled permanent magnet chuck 14 .
  • the cylinder 5 is a pull-type standard double-acting cylinder, withstand pressure 1. 5MPa.
  • the cut-and-sucking device 1 is a single-head cut-and-suck device, and the plurality of filaments are sequentially brought close to the cutting device as the yarn guide moves to complete the cutting of the tow and suck the waste wire tube.
  • the yarn guide on the cutting and suction device functions as a dividing wire and a guide wire.
  • the first godet 3 and the second godet 4 are both ⁇ 1 00 X 1 20 mm godet disks, which can provide higher rotational speed.
  • the frame 9 is welded by the equilateral cold-formed channel steel, which greatly saves the cost of raw materials, makes the structure more tubular, and is more compact.
  • the winding head 10 is a rabbit head or a fork type full automatic winding head having an ingot length of 15 00 mm, and the single machine can be spun 10 and 12 P0Y filaments.
  • the lifting base 7 can be an integrally formed casting having a certain strength and being convenient to manufacture.
  • the panel 8 can be mounted on the lifting base 7, and the second godet 4 is fixed horizontally and symmetrically to the panel 8.
  • the tow from the spinning assembly is cooled and blown, oiled and 3 ⁇ 4 lanes, and then passed through the yarn guide on the cutting and sucking device 1 which can handle abnormal production conditions, and then enters the toning of the tow.
  • the network device 2 after completing the homogenization, first passes through the first godet 3, and then divides into two bundles to sequentially enter the two godets of the second godet 4.
  • the second godet 4 is pulled by the cylinder 5 to the lowest position, in the same horizontal position as the first godet 3, as shown in Fig. 3.
  • the cylinder 5 pulls the second godet 4 to the highest position (winding position), as shown in Fig. 2.
  • the positioning suction plate 13 connected to the upper portion of the lifting base 7 is closely engaged with the electronically controlled permanent magnet suction cup 14 mounted on the top plate of the frame 9, so that the lifting base 7 is locked in this position during the winding process of the device. If the positioning suction plate 13 and the electronically controlled permanent magnet suction cup 14 cannot be closely engaged, the working surface of the electronically controlled permanent magnet suction cup 14 can be adjusted by the adjusting plate 15 disposed between the frame 9 and the electronically controlled permanent magnet suction cup 14. , so that it can be closely attached to the positioning suction plate 13 . After the wire bundle is drawn through the first godet 3 and the second godet 4, it enters the fully automatic winding head 1 0 to complete the finished package.
  • the P0Y filament drafting and winding device provided by the embodiment of the invention has the following advantages:
  • the single-machine operation is reduced from two to one person, greatly reducing the operating procedures, shortening the production time, reducing the waste wire, improving the quality and efficiency, and requiring less compression during the production process.
  • the godet is mounted parallel to the operating surface (the plane formed by the tow entering the slitter), and the tow does not require a corner from the cutting wire to the winding head, eliminating the need to change the wire.
  • Beam toward The guide wire component is provided to reduce the occurrence of yarn breakage and improve the yarn quality;
  • the rack selection material adopts the equilateral edge cold-formed channel steel, which greatly saves the cost of raw materials, makes the structure more tubular, and the installation is more convenient;
  • the single spinning position is independent, modular, and can be combined at will, which is more flexible, avoiding the disadvantages of the mutual restriction of the adjacent spinning positions of the conventional P0Y drafting winding frame and the poor flexibility of configuration;
  • the spinning distance is smaller, so that more spinning equipment can be installed in the same workshop to increase production capacity.

Abstract

Disclosed is an apparatus for drawing and winding POY filament yarn. The drawing and winding apparatus comprises: a yarn cutting and suctioning apparatus, a pre-interlacing device, a first yarn guide plate, a second yarn guide plate, a lifting mechanism, a lifting seat, a machine frame and a winder, wherein the yarn cutting and suctioning apparatus, the pre-interlacing device and the first yarn guide plate are provided in succession on one side of the machine frame based on the direction of travel of a tow; the lifting mechanism is provided on the machine frame, the lifting seat is linked to the lifting mechanism, and the lifting seat makes a reciprocal movement in a vertical direction under the drive of the lifting mechanism; the second yarn guide plates are two in number and are provided horizontally on the lifting seat; the winder is provided below the second yarn guide plates; after passing through the yarn cutting and suctioning apparatus, the pre-interlacing device and the first yarn guide plate, the tow is divided into two bundles respectively reeled on the two second yarn guide plates and then entering the winder to be wound. The present invention simplifies the structure and also increases the quality of the yarn, and enables more spinning station equipment to be installed in the same factory, increasing production capacity and reducing engineering construction costs.

Description

一种 POY长丝牵伸卷绕装置  POY filament drafting and winding device
技术领域  Technical field
本发明涉及化纤机械制造技术领域, 具体涉及一种 Ρ0Υ长丝牵伸卷绕 装置。  The invention relates to the technical field of chemical fiber machinery manufacturing, and in particular to a Ρ0Υ filament drafting and winding device.
背景技术  Background technique
在传统的纺丝系统中, 牵伸和卷绕两个单元在牵伸卷绕装置中由钢平 台分隔形成上下两个层面, 进行生头操作时由上下两个操作工分别进行, 生头过程时间长、 废丝多且容易产生操作失误。 而且, 这种装置占地面积 大, 所需厂房高度高, 对基建工程是极大的浪费。 因此, 在化纤纺丝设备 的利润日渐薄弱的情况下, 寻求一种结构更加筒洁、 操作更加筒化、 能耗 更低的牵伸卷绕装置就成为化纤机械制造商致力攻克的方向。  In the conventional spinning system, the two units of drafting and winding are separated by a steel platform in the drafting and winding device to form upper and lower layers, and the upper and lower operators are separately performed during the heading operation, and the heading process time is performed. Long, waste wire and easy to produce operational errors. Moreover, such a device has a large footprint and a high plant height, which is a great waste of infrastructure engineering. Therefore, in the case of the increasingly weak profit of chemical fiber spinning equipment, the search for a drafting and winding device with a more compact structure, a more compact operation and a lower energy consumption has become a direction that chemical fiber machinery manufacturers are trying to overcome.
发明内容  Summary of the invention
为了解决现有技术中的问题,本发明提供一种 Ρ0Υ长丝牵伸卷绕装 置, 筒化了结构, 并在满足常规 Ρ0Υ纺丝需求的同时, 也满足了长丝生产 设备向投资少、 减消耗方向发展的要求。  In order to solve the problems in the prior art, the present invention provides a Ρ0Υ filament drafting and winding device, which has a tubular structure and meets the requirements of conventional Υ0Υ spinning, and also satisfies the investment of filament production equipment, Reduce the demand for development in the direction of consumption.
为了达到上述目的, 本发明采用的技术方案为:  In order to achieve the above object, the technical solution adopted by the present invention is:
一种 Ρ0Υ长丝牵伸卷绕装置, 包括: 切吸丝装置、 预网络器、 第一导 丝盘、 第二导丝盘、 升降机构、 升降座、 机架和卷绕头; 所述切吸丝装置、 所述预网络器和所述第一导丝盘按照丝束的走向依次设置在所述机架的一 侧; 所述升降机构设置在所述机架上, 所述升降座与所述升降机构联接, 二导丝盘有两个, 水平设置在所述升降座上, 随所述升降座进行往复式运 动, 当所述升降座在初始位置时, 所述第二导丝盘与所述第一导丝盘处于 同一水平位置上; 所述卷绕头设置在所述第二导丝盘的下方; 所述丝束经 所述切吸丝装置、 所述预网络器和所述第一导丝盘后分成两束分别在两个 第二导丝盘上绕丝后进入所述卷绕头进行卷绕。  The utility model relates to a Υ0Υ filament drafting and winding device, comprising: a cutting and suctioning device, a pre-networking device, a first godet, a second godet, a lifting mechanism, a lifting seat, a frame and a winding head; The wire suction device, the pre-network device and the first godet are sequentially disposed on one side of the frame according to the direction of the tow; the lifting mechanism is disposed on the frame, and the lifting seat is The lifting mechanism is coupled, and two guiding wires are disposed horizontally on the lifting seat, and reciprocatingly moving with the lifting seat. When the lifting seat is in an initial position, the second godet The first guide wire is in the same horizontal position; the winding head is disposed below the second godet; the tow passes through the cutting wire device, the pre-network device and the After the first godet is divided into two bundles, the wind is wound on the two second godets and then wound into the winder.
进一步地, 所述牵伸卷绕装置还包括: 导轨副, 所述导轨副包括导轨 轴和直线轴承, 所述直线轴承设置在所述导轨轴上, 可沿所述导轨轴往复 运动; 所述导轨轴设置在所述机架上, 所述升降座与所述直线轴承固定连 接, 所述升降座在所述导轨轴的导向下进行往复式运动。  Further, the draft winding device further includes: a guide rail pair, the rail pair includes a rail shaft and a linear bearing, wherein the linear bearing is disposed on the rail shaft and reciprocates along the rail shaft; The rail shaft is disposed on the frame, and the lifting seat is fixedly connected to the linear bearing, and the lifting seat reciprocates under the guiding of the rail shaft.
进一步地, 所述牵伸卷绕装置还包括: 定位吸板和电控永磁吸盘; 所 述定位吸板设置在所述升降座的上端, 所述电控永磁吸盘设置在所述机架 的顶板上, 所述定位吸板与所述电控永磁吸盘可紧密吸合。 Further, the draft winding device further includes: a positioning suction plate and an electronically controlled permanent magnet chuck; the positioning suction plate is disposed at an upper end of the lifting seat, and the electronically controlled permanent magnet suction cup is disposed at the frame The positioning suction plate and the electronically controlled permanent magnet suction cup can be closely engaged.
进一步地, 所述电控永磁吸盘与所述机架的顶板之间设有调节板, 用 于调节所述电控永磁吸盘的工作面高度。  Further, an adjustment plate is disposed between the electronically controlled permanent magnet chuck and the top plate of the frame for adjusting the working surface height of the electronically controlled permanent magnet chuck.
进一步地, 所述升降机构为气缸, 所述气缸的缸体垂直设置在所述机 架的中间横梁上, 所述气缸的活塞杆与所述升降座的下端联接, 所述升降 座随所述活塞杆的运动进行往复式运动。  Further, the lifting mechanism is a cylinder, the cylinder of the cylinder is vertically disposed on the intermediate beam of the frame, the piston rod of the cylinder is coupled with the lower end of the lifting seat, and the lifting seat is The movement of the piston rod reciprocates.
进一步地, 所述气缸为拉杆式标准复动型气缸。  Further, the cylinder is a drawbar type standard double acting cylinder.
进一步地, 所述切吸丝装置为单头切吸式装置。  Further, the cut suction device is a single-head cut-off device.
进一步地, 所述第一导丝盘和第二导丝盘均为 Φ 100 120mm的导丝 盘。  Further, the first godet and the second godet are both guidewires of Φ 100 120 mm.
进一步地, 所述机架由等边冷弯槽钢焊接而成。  Further, the frame is welded by an equilateral cold-formed channel steel.
进一步地, 所述卷绕头为锭长 1500匪的兔子头或拨叉式全自动卷绕 头。  Further, the winding head is a rabbit head or a fork type automatic winding head having an ingot length of 1500 。.
与现有技术相比, 本发明的技术方案产生的有益效果如下:  Compared with the prior art, the technical solution of the present invention has the following beneficial effects:
1、本发明由于将切吸丝装置、预网络器和第一导丝盘设置在机架的一 侧, 将牵伸和卷绕两个单元的操作由两个层面合并到一个层面, 装置总高 度降低了 1300匪左右, 占用面积减少了 30%, 使得相同厂房内可以安装更 多纺丝位的设备, 提高产能, 降低了工程基建成本;  1. The present invention combines the operation of drawing and winding two units from one level to one level by placing the slitting device, the pre-networker and the first godet on one side of the frame, the total height of the device The reduction is about 1300 ,, and the occupied area is reduced by 30%, so that more spinning equipment can be installed in the same plant, which increases the production capacity and reduces the engineering infrastructure cost;
2、本发明将导丝盘由垂直于操作面安装改为平行于操作面安装, 丝束 从切吸丝装置到进入卷绕头不需要转角, 省去了为改变丝束走向而设置的 导丝元件, 减少了毛丝断头现象的产生, 提高了纱线质量。  2. The present invention installs the godet from perpendicular to the operating surface to be parallel to the operating surface. The tow does not require a corner from the cutting wire device to the winding head, eliminating the need to change the direction of the tow. The wire element reduces the occurrence of yarn breakage and improves the yarn quality.
附图说明  DRAWINGS
图 1是本发明实施例提供的 P0Y长丝牵伸卷绕装置在卷绕位置时的结 构示意图;  1 is a schematic view showing the structure of a P0Y filament drafting and winding device according to an embodiment of the present invention in a winding position;
图 2是图 1的右视图;  Figure 2 is a right side view of Figure 1;
图 3是本发明实施例的导丝盘在生头位置时的整体结构示意图; 图 4是本发明实施例的升降座在卷绕位置时的结构示意图;  3 is a schematic view showing the overall structure of the godet in the head position of the embodiment of the present invention; FIG. 4 is a schematic view showing the structure of the lifting seat in the winding position according to the embodiment of the present invention;
图 5是图 4的 A-A视图。  Figure 5 is an A-A view of Figure 4.
附图标记:  Reference mark:
1 -切吸丝装置, 2 -预网络器, 3 -第一导丝盘, 4 -第二导丝盘, 5 -气缸, 6 -导轨轴, 7 -升降座, 8 -面板, 9 -机架, 10 -卷绕头, 11 - 直线轴承, 12 -支撑块, 13 -定位吸板, 14 -电控永磁吸盘, 15 -调节板。 具体实施方式 1 - cut suction device, 2 - pre-networker, 3 - first guide wire, 4 - second guide wire, 5 - cylinder, 6 - guide shaft, 7 - lift, 8 - panel, 9 - machine Frame, 10 - winder, 11 - linear bearing, 12 - support block, 13 - positioning suction plate, 14 - electronically controlled permanent magnet chuck, 15 - adjustment plate. detailed description
以下结合附图对本发明的原理和特征进行详细说明, 所举实例只用于 解释本发明, 并非用于限定发明的范围。  The principles and features of the present invention are described in detail below with reference to the accompanying drawings.
参见图 1、 图 2和图 3 , 本发明提供一种 P0Y长丝牵伸卷绕装置, 包括 切吸丝装置 1、 预网络器 2、 第一导丝盘 3、 第二导丝盘 4、 升降机构、 升 降座 7、 机架 9和卷绕头 1 0。 升降机构可以为气缸或丝杠等可实现升降的 机构, 本实施例中, 优选地, 升降机构采用气缸 5 , 气缸可以快速稳定实 现升降。  Referring to FIG. 1 , FIG. 2 and FIG. 3 , the present invention provides a P0Y filament drafting and winding device, comprising a cutting and sucking device 1, a pre-networking device 2, a first godet 3, a second godet 4, Lifting mechanism, lifting base 7, frame 9 and winding head 10. The lifting mechanism may be a mechanism for lifting or lowering a cylinder or a screw. In the embodiment, preferably, the lifting mechanism uses the cylinder 5, and the cylinder can be quickly and stably implemented.
所述切吸丝装置 1、预网络器 2、第一导丝盘 3按照丝束的走向依次平 行于操作面安装于机架 9左侧。 气缸 5的缸体垂直于地面安装于机架 9的 中间横梁上, 气缸 5的活塞杆与升降座 7下端的支撑块 12联接, 升降座 7 在活塞杆的带动下做往复式运动。 第二导丝盘 4的数量为两个, 水平设置 在升降座 7上, 随升降座 7—起做往复式运动。 当升降座 7在初始位置时, 第二导丝盘 4与第一导丝盘 3处于同一水平位置上。卷绕头 1 0设置在第二 导丝盘的下方。 绕经第一导丝盘 3的丝束均分为两部分依次进入两个第二 导丝盘 4 , 然后进入卷绕头 1 0卷绕成型。  The cutting and sucking device 1 and the pre-networking device 2, the first godet 3 are sequentially mounted on the left side of the frame 9 in accordance with the direction of the tow. The cylinder of the cylinder 5 is mounted on the intermediate beam of the frame 9 perpendicularly to the ground. The piston rod of the cylinder 5 is coupled to the support block 12 at the lower end of the lifting base 7, and the lifting base 7 is reciprocated by the piston rod. The number of the second godets 4 is two, horizontally disposed on the lifting base 7, and reciprocatingly moves with the lifting base 7. When the lifting base 7 is in the initial position, the second godet 4 is in the same horizontal position as the first godet 3. The winder 10 is disposed below the second godet. The tows wound around the first godet 3 are divided into two parts and sequentially enter the two second godet 4, and then wound into the winding head 10 to be wound.
优选地, 本实施例中, 为了使升降座 7保持稳定的运动方向, 机架 9 上设有导轨副。 如图 5所示, 导轨副包括导轨轴 6和直线轴承 1 1 , 直线轴 承 1 1设置在导轨轴 6上并可在导轨轴 6上滑动。 升降座 7与直线轴承 1 1 固定连接, 使得升降座 7可在导轨轴 6的导向下往复运动。  Preferably, in this embodiment, in order to maintain the lifting seat 7 in a stable moving direction, the frame 9 is provided with a guide rail pair. As shown in Fig. 5, the rail pair includes a rail shaft 6 and a linear bearing 1 1 , and the linear bearing 1 1 is disposed on the rail shaft 6 and slidable on the rail shaft 6. The lifting base 7 is fixedly coupled to the linear bearing 1 1 so that the lifting base 7 can reciprocate under the guidance of the guide shaft 6.
优选地, 本实施例中, 机架 9上设置两组导轨副, 使得升降座 7在升 降的过程中更平稳。  Preferably, in this embodiment, two sets of guide rail pairs are disposed on the frame 9, so that the lift base 7 is more stable during the ascent and descent process.
优选地, 本实施例中, 为了使升降座 7在装置运转过程中锁定在最高 位置, 装置还包括定位吸板 1 3和电控永磁吸盘 14。 如图 4所示, 定位吸 板 1 3设置在升降座 7的上端, 电控永磁吸盘 14设置在机架 9的顶板上, 定位吸板 1 3与电控永磁吸盘 14可紧密吸合。  Preferably, in this embodiment, in order to lock the lifting base 7 in the highest position during the operation of the device, the device further comprises a positioning suction plate 13 and an electrically controlled permanent magnet suction cup 14. As shown in FIG. 4, the positioning suction plate 13 is disposed at the upper end of the lifting base 7, and the electronically controlled permanent magnet suction cup 14 is disposed on the top plate of the frame 9. The positioning suction plate 13 and the electronically controlled permanent magnet suction cup 14 can be closely engaged. .
优选地, 本实施例中, 为了使电控永磁吸盘 14与定位吸板 1 3紧密贴 合, 如图 4所示, 电控永磁吸盘 14与机架 9的顶板之间设有调节板 1 5 , 用于调节电控永磁吸盘 14的工作面高度。  Preferably, in this embodiment, in order to make the electronically controlled permanent magnet chuck 14 and the positioning suction plate 13 closely fit, as shown in FIG. 4, an adjustment plate is disposed between the electronically controlled permanent magnet chuck 14 and the top plate of the frame 9. 1 5 , used to adjust the working surface height of the electronically controlled permanent magnet chuck 14 .
优选地,本实施例中,气缸 5为拉杆式标准复动型气缸,耐压力 1. 5MPa。 优选地, 本实施例中, 切吸丝装置 1为单头切吸式装置, 随着导丝器 的移动能使多束长丝依次贴近切断装置而完成丝束的切断并吸入废丝管。 正常纺丝时, 切吸丝装置上的导丝器兼分丝和导丝作用。 5MPa。 The cylinder 5 is a pull-type standard double-acting cylinder, withstand pressure 1. 5MPa. Preferably, in the present embodiment, the cut-and-sucking device 1 is a single-head cut-and-suck device, and the plurality of filaments are sequentially brought close to the cutting device as the yarn guide moves to complete the cutting of the tow and suck the waste wire tube. In normal spinning, the yarn guide on the cutting and suction device functions as a dividing wire and a guide wire.
优选地,本实施例中,第一导丝盘 3和第二导丝盘 4均为 Φ 1 00 X 1 20mm 的导丝盘, 能提供更高的转速。  Preferably, in the present embodiment, the first godet 3 and the second godet 4 are both Φ 1 00 X 1 20 mm godet disks, which can provide higher rotational speed.
优选地, 本实施例中, 机架 9由等边冷弯槽钢焊接而成, 大大节省了 原材料成本, 并使结构更加筒化, 安装更加筒便。  Preferably, in the embodiment, the frame 9 is welded by the equilateral cold-formed channel steel, which greatly saves the cost of raw materials, makes the structure more tubular, and is more compact.
优选地, 本实施例中, 卷绕头 1 0为锭长 15 00mm的兔子头或拨叉式全 自动卷绕头, 单机可纺 1 0头、 12头 P0Y长丝。  Preferably, in the embodiment, the winding head 10 is a rabbit head or a fork type full automatic winding head having an ingot length of 15 00 mm, and the single machine can be spun 10 and 12 P0Y filaments.
优选地, 本实施例中, 升降座 7可为一体成型的铸件, 具有一定的强 度且方便制造。 此时可在升降座 7上安装面板 8 , 将第二导丝盘 4水平且 对称的固定在面板 8上。  Preferably, in this embodiment, the lifting base 7 can be an integrally formed casting having a certain strength and being convenient to manufacture. At this time, the panel 8 can be mounted on the lifting base 7, and the second godet 4 is fixed horizontally and symmetrically to the panel 8.
本发明工作时, 从纺丝组件出来的丝束通过冷却吹风、 上油及 ¾道, 经过可处理异常生产情况的切吸丝装置 1上的导丝器后进入对丝束进行匀 油的预网络器 2 , 完成匀油后先绕经第一导丝盘 3 ,再等分为两束丝依次进 入第二导丝盘 4的两个导丝盘。 在第二导丝盘 4上进行绕丝操作时, 第二 导丝盘 4由气缸 5牵引至最低位置, 与第一导丝盘 3处于同一水平位置, 如图 3所示。 绕丝完成并在卷绕头 1 0上生头成功后, 气缸 5牵引第二导丝 盘 4至最高位置 (卷绕位置) , 即图 2所示。 在此位置, 升降座 7上部联 接的定位吸板 1 3与安装在机架 9顶板上的电控永磁吸盘 14紧密吸合, 使 升降座 7在装置卷绕过程中锁定在该位置。若定位吸板 1 3与电控永磁吸盘 14不能紧密吸合, 可通过设置在机架 9与电控永磁吸盘 14之间的调节板 1 5 , 调节电控永磁吸盘 14的工作面, 使其能与定位吸板 1 3紧密贴合。 丝 束经第一导丝盘 3及第二导丝盘 4牵伸后, 进入全自动卷绕头 1 0 , 完成成 品卷装。  In the working of the invention, the tow from the spinning assembly is cooled and blown, oiled and 3⁄4 lanes, and then passed through the yarn guide on the cutting and sucking device 1 which can handle abnormal production conditions, and then enters the toning of the tow. The network device 2, after completing the homogenization, first passes through the first godet 3, and then divides into two bundles to sequentially enter the two godets of the second godet 4. When the winding operation is performed on the second godet 4, the second godet 4 is pulled by the cylinder 5 to the lowest position, in the same horizontal position as the first godet 3, as shown in Fig. 3. After the winding is completed and the head is successfully wound on the winding head 10, the cylinder 5 pulls the second godet 4 to the highest position (winding position), as shown in Fig. 2. In this position, the positioning suction plate 13 connected to the upper portion of the lifting base 7 is closely engaged with the electronically controlled permanent magnet suction cup 14 mounted on the top plate of the frame 9, so that the lifting base 7 is locked in this position during the winding process of the device. If the positioning suction plate 13 and the electronically controlled permanent magnet suction cup 14 cannot be closely engaged, the working surface of the electronically controlled permanent magnet suction cup 14 can be adjusted by the adjusting plate 15 disposed between the frame 9 and the electronically controlled permanent magnet suction cup 14. , so that it can be closely attached to the positioning suction plate 13 . After the wire bundle is drawn through the first godet 3 and the second godet 4, it enters the fully automatic winding head 1 0 to complete the finished package.
本发明实施例提供的 P0Y长丝牵伸卷绕装置具有以下优点:  The P0Y filament drafting and winding device provided by the embodiment of the invention has the following advantages:
1、省去了传统 P0Y长丝牵伸卷绕装置中的钢平台,将牵伸和卷绕两个 单元的操作由两个层面合并到一个层面, 装置总高度降低了 1 300匪左右, 占用面积减少了 30% , 降低了工程基建成本;  1. The steel platform in the traditional P0Y filament drafting and winding device is omitted, and the operation of drawing and winding the two units is merged from one level to one level, and the total height of the device is reduced by about 1,300 ,. Reduced by 30% and reduced engineering infrastructure costs;
2、 单机生头操作由两人减为了一人, 极大地筒化了操作程序、 缩短了 生头时间, 减少了废丝, 提高了质量和效率, 同时在生头过程中只需要更 少的压缩空气;  2. The single-machine operation is reduced from two to one person, greatly reducing the operating procedures, shortening the production time, reducing the waste wire, improving the quality and efficiency, and requiring less compression during the production process. Air
3、导丝盘为平行于操作面(进入切吸丝器的丝束所形成的平面)安装, 丝束从切吸丝 (器) 到进入卷绕头不需要转角, 省去了为改变丝束走向而 设置的导丝元件, 减少了毛丝断头现象的产生, 提高了纱线质量; 3. The godet is mounted parallel to the operating surface (the plane formed by the tow entering the slitter), and the tow does not require a corner from the cutting wire to the winding head, eliminating the need to change the wire. Beam toward The guide wire component is provided to reduce the occurrence of yarn breakage and improve the yarn quality;
4、 机架选料采用等边冷弯槽钢, 大大节省了原材料成本, 并使结构更 加筒化, 安装更加筒便;  4. The rack selection material adopts the equilateral edge cold-formed channel steel, which greatly saves the cost of raw materials, makes the structure more tubular, and the installation is more convenient;
5、 单个纺丝位独立, 呈模块化, 可随意组合, 更加灵活, 避免了传统 P0Y牵伸卷绕机架相邻纺位间互相牵制、 配置灵活度差的缺点;  5. The single spinning position is independent, modular, and can be combined at will, which is more flexible, avoiding the disadvantages of the mutual restriction of the adjacent spinning positions of the conventional P0Y drafting winding frame and the poor flexibility of configuration;
6、 纺丝位距更小, 使得相同厂房内可以安装更多纺丝位的设备, 提高 产能。  6. The spinning distance is smaller, so that more spinning equipment can be installed in the same workshop to increase production capacity.
以上所述仅为本发明的较佳实施例, 并不用以限制本发明, 本领域的 技术人员在本发明技术方案范围内进行的通常变化和替换都应包含在本发 明的保护范围内。  The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Those skilled in the art should make the usual changes and substitutions within the scope of the present invention.

Claims

权 利 要 求 Rights request
1、 一种 P0Y长丝牵伸卷绕装置, 其特征在于, 包括: 切吸丝装置、 预 网络器、 第一导丝盘、 第二导丝盘、 升降机构、 升降座、 机架和卷绕头; 所述切吸丝装置、 所述预网络器和所述第一导丝盘按照丝束的走向依次设 置在所述机架的一侧; 所述升降机构设置在所述机架上, 所述升降座与所 复式运动; 所述第二导丝盘有两个, 水平设置在所述升降座上, 随所述升 降座进行往复式运动, 当所述升降座在初始位置时, 所述第二导丝盘与所 述第一导丝盘处于同一水平位置上; 所述卷绕头设置在所述第二导丝盘的 下方; 所述丝束经所述切吸丝装置、 所述预网络器和所述第一导丝盘后分 成两束分别在两个第二导丝盘上绕丝后进入所述卷绕头进行卷绕。 1. A P0Y filament drafting and winding device, which is characterized in that it includes: a yarn cutting and suction device, a pre-networking device, a first godet, a second godet, a lifting mechanism, a lifting seat, a frame and a winding device. Winding; the wire cutting and suction device, the pre-networking device and the first wire guide plate are arranged on one side of the frame in sequence according to the direction of the filament bundle; the lifting mechanism is arranged on the frame , the lifting base and the reciprocating movement; there are two second wire guide plates, which are horizontally arranged on the lifting base, and perform reciprocating motion with the lifting base. When the lifting base is in the initial position, The second yarn guide plate and the first yarn guide plate are at the same horizontal position; the winding head is arranged below the second yarn guide plate; the yarn bundle passes through the yarn cutting and suction device, The pre-networker and the first godet are divided into two bundles, and the wires are wound on the two second godets respectively and then enter the winding head for winding.
2、如权利要求 1所述的 P0Y长丝牵伸卷绕装置,其特征在于,还包括: 导轨副, 所述导轨副包括导轨轴和直线轴承, 所述直线轴承设置在所述导 轨轴上, 可沿所述导轨轴往复运动; 所述导轨轴设置在所述机架上, 所述 升降座与所述直线轴承固定连接, 所述升降座在所述导轨轴的导向下进行 往复式运动。 2. The POY filament drafting and winding device according to claim 1, further comprising: a guide rail pair, the guide rail pair includes a guide rail shaft and a linear bearing, and the linear bearing is arranged on the guide rail shaft. , can reciprocate along the guide rail shaft; the guide rail shaft is arranged on the frame, the lifting seat is fixedly connected to the linear bearing, and the lifting seat performs reciprocating motion under the guidance of the guide rail shaft .
3、如权利要求 1所述的 P0Y长丝牵伸卷绕装置,其特征在于,还包括: 定位吸板和电控永磁吸盘; 所述定位吸板设置在所述升降座的上端, 所述 电控永磁吸盘设置在所述机架的顶板上, 所述定位吸板与所述电控永磁吸 盘可紧密吸合。 3. The POY filament drafting and winding device according to claim 1, further comprising: a positioning suction plate and an electronically controlled permanent magnetic suction cup; the positioning suction plate is provided at the upper end of the lifting seat, so The electronically controlled permanent magnetic suction cup is arranged on the top plate of the frame, and the positioning suction plate and the electronically controlled permanent magnetic suction cup can be closely attached.
4、 如权利要求 3所述的 P0Y长丝牵伸卷绕装置, 其特征在于, 所述电 控永磁吸盘与所述机架的顶板之间设有调节板, 用于调节所述电控永磁吸 盘的工作面高度。 4. The POY filament drafting and winding device according to claim 3, characterized in that an adjustment plate is provided between the electronically controlled permanent magnetic chuck and the top plate of the frame for adjusting the electronically controlled The working surface height of the permanent magnetic chuck.
5、 如权利要求 1所述的 P0Y长丝牵伸卷绕装置, 其特征在于, 所述升 降机构为气缸, 所述气缸的缸体垂直设置在所述机架的中间横梁上, 所述 气缸的活塞杆与所述升降座的下端联接, 所述升降座随所述活塞杆的运动 进行往复式运动。 5. The POY filament drafting and winding device according to claim 1, wherein the lifting mechanism is a cylinder, and the cylinder body of the cylinder is vertically arranged on the middle beam of the frame, and the cylinder The piston rod is connected to the lower end of the lifting seat, and the lifting seat performs reciprocating motion with the movement of the piston rod.
6、 如权利要求 5所述的 P0Y长丝牵伸卷绕装置, 其特征在于, 所述气 缸为拉杆式标准复动型气缸。 6. The POY filament drafting and winding device according to claim 5, characterized in that the cylinder is a tie rod type standard double-acting cylinder.
7、 如权利要求 1所述的 P0Y长丝牵伸卷绕装置, 其特征在于, 所述切 吸丝装置为单头切吸式装置。 7. The POY filament drafting and winding device according to claim 1, characterized in that the filament cutting and suction device is a single-head cutting and suction device.
8、 如权利要求 1所述的 P0Y长丝牵伸卷绕装置, 其特征在于, 所述第 一导丝盘和第二导丝盘均为 Φ 1 00 X 120mm的导丝盘。 8. The P0Y filament drafting and winding device according to claim 1, characterized in that: the first The first godet disc and the second godet disc are both Φ 1 00 X 120mm godet discs.
9、 如权利要求 1所述的 P0Y长丝牵伸卷绕装置, 其特征在于, 所述机 架由等边冷弯槽钢焊接而成。 9. The POY filament drafting and winding device according to claim 1, characterized in that the frame is welded by equilateral cold-formed channel steel.
1 0、 如权利要求 1所述的 P0Y长丝牵伸卷绕装置, 其特征在于, 所述 卷绕头为锭长 1500匪的兔子头或拨叉式全自动卷绕头。 10. The POY filament drafting and winding device according to claim 1, characterized in that the winding head is a rabbit head or a fork-type fully automatic winding head with a spindle length of 1500 mm.
PCT/CN2013/084411 2013-07-25 2013-09-27 Apparatus for drawing and winding poy filament yarn WO2015010367A1 (en)

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