WO2015010260A1 - Rotary compressor and refrigerating circulating apparatus having same - Google Patents

Rotary compressor and refrigerating circulating apparatus having same Download PDF

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Publication number
WO2015010260A1
WO2015010260A1 PCT/CN2013/079932 CN2013079932W WO2015010260A1 WO 2015010260 A1 WO2015010260 A1 WO 2015010260A1 CN 2013079932 W CN2013079932 W CN 2013079932W WO 2015010260 A1 WO2015010260 A1 WO 2015010260A1
Authority
WO
WIPO (PCT)
Prior art keywords
winding
oil
motor
rotary compressor
winding cover
Prior art date
Application number
PCT/CN2013/079932
Other languages
French (fr)
Chinese (zh)
Inventor
小津政雄
梁自强
王玲
Original Assignee
广东美芝制冷设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东美芝制冷设备有限公司 filed Critical 广东美芝制冷设备有限公司
Priority to PCT/CN2013/079932 priority Critical patent/WO2015010260A1/en
Publication of WO2015010260A1 publication Critical patent/WO2015010260A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/356Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
    • F04C18/3562Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation
    • F04C18/3564Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation the surfaces of the inner and outer member, forming the working space, being surfaces of revolution
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/008Hermetic pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • F04C28/28Safety arrangements; Monitoring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/80Other components
    • F04C2240/81Sensor, e.g. electronic sensor for control or monitoring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2270/00Control; Monitoring or safety arrangements
    • F04C2270/19Temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2270/00Control; Monitoring or safety arrangements
    • F04C2270/20Flow
    • F04C2270/205Controlled or regulated

Definitions

  • the present invention relates to a rotary compressor for a rotary compressor, a scroll compressor, a vane compressor, and the like which are applied to an air conditioner, a freezing machine, a water heater, etc., and a high pressure side, and includes The refrigeration cycle device of the rotary compressor. Background technique
  • the internal pressure of the seal case is used as the high pressure side for the purpose of improving the compression efficiency, the lubrication of the sliding parts, and the miniaturization of the casing volume by direct suction of the refrigerant.
  • the crankshaft rotation axis is set to the vertical direction, and the so-called vertical type is often used.
  • the vertical rotary compressor has the following problems:
  • the amount of oil discharged is significantly increased due to the inhalation of a large amount of liquid refrigerant, and the oil level is also lowered.
  • the amount of oil discharged during startup will increase significantly due to the "deposition of refrigerant" in the casing.
  • oil overheating phenomenon occurs during operation, the viscosity of the oil will be significantly reduced due to the dilution of the refrigerant after condensation in the oil. This phenomenon is the main cause of wear failure of the compressor.
  • the performance of the heat exchanger is lowered due to the amount of oil discharged beyond the limit.
  • the internal pressure of the casing is an essential subject in the rotary compressor of the high pressure side.
  • a technique such as temperature control and rotational speed control of a refrigeration cycle apparatus including a compressor is being introduced, but the countermeasure effect is not insufficient enough, and the efficiency of the apparatus is also sacrificed. Therefore, it is necessary to study the fundamental solution of the compressor body. Summary of the invention
  • an object of the present invention is to provide a rotary compressor having a low fuel discharge amount and high reliability.
  • Another object of the present invention is to provide a refrigeration cycle apparatus having the rotary compressor.
  • a rotary compressor comprising: a sealed casing provided with an exhaust pipe, a lower portion of the casing has an oil storage chamber in which lubricating oil is stored; a motor, the motor is provided In the housing, the The motor includes a stator having a motor winding and a rotor sleeved inside the stator, a gap between the outer peripheral wall of the stator and an inner wall of the housing, and an oil separation chamber above the motor in the housing; a compression device, the compression device being disposed on a lower side of the motor and including a crankshaft, a main bearing, a sub-bearing, and a cylinder between the main bearing and the sub-bearing, the main bearing, the sub-bearing, and the cylinder Defining a compression chamber; a winding cover, the winding cover is disposed between the stator and the compression device, and the winding cover surrounds a lower end of the motor winding, wherein the oil discharged
  • the oil reservoir F includes a gap between the outer circumference of the winding cover and the casing, the capacity of the oil reservoir F is sufficient.
  • rotary compressor according to the present invention has the following additional technical features:
  • the exhaust pipe is connected to the housing at the oil separation chamber or the oil passage.
  • the oil passage is defined by an outer side of the winding cover, a gap between the stator and the housing.
  • the oil passage is constituted by a pipe provided outside the casing, and both ends of the pipe are connected to the oil reservoir and the oil separation chamber, respectively.
  • the winding cover includes: a first column segment, an upper end of the first column segment is sleeved outside the stator; a second column segment, the second column segment is disposed at Below the first column segment, and the inner diameter of the second column segment is smaller than the inner diameter of the first column segment, and the second column segment is sleeved outside the upper end of the main bearing of the compression device And a connecting section, the connecting section has an inverted truncated cone and is connected between the first column section and the second column section.
  • a plurality of core cuts are formed on an outer peripheral wall of the stator, and each of the core cuts is formed by cutting a part of an outer circumference of the stator, and the plurality of core cuts are penetrated In the axial direction of the stator, the outer peripheral wall of the stator forms the gap between the core cutout and the inner wall of the housing.
  • a plurality of the core cutouts of the stator are respectively recessed inwardly to form a core slot, the core slot extending through an axial direction of the stator; a plurality of protrusions extending upward from an outer side of the upper end of the first column segment, the number of the protrusions being less than the number of the core slots, each of the protrusions being embedded in a lower end of the corresponding core slot to cover the winding The upper end is mated with the stator.
  • the lower end of the second column segment of the winding cover extends outwardly from the flange; the rotary compressor further includes a spring, and the two ends of the spring respectively abut against the lower surface of the flange and The upper surface of the cylinder is such that the upper end surface of the first column segment abuts against the lower surface of the stator.
  • the core cut includes four and is evenly distributed in the circumferential direction, and the protrusions are opposite ones.
  • the rotary compressor further includes: an auxiliary winding cover, the auxiliary winding cover is disposed above the motor and surrounds an upper end of the motor winding, and a peripheral wall of the auxiliary winding cover There are a plurality of outer peripheral holes, and a vent hole is formed in the center.
  • the auxiliary winding cover is formed as an inverted buckle-shaped structure, and the lower end of the auxiliary winding cover extends downwardly from the two auxiliary protrusions, and the two auxiliary protrusions are embedded in the corresponding iron
  • the upper end of the core groove is adapted to engage the lower end of the auxiliary winding cover with the stator.
  • the housing includes: an upper casing, the upper casing is connected to the exhaust pipe, and a lower surface of the upper casing is provided with a coil spring disposed in an up and down direction; a lower casing, a The lower case is connected below the upper case, wherein the motor, the compression device, the winding cover and the auxiliary winding cover are both disposed in the lower case, wherein the coil spring The lower end is abutted on the upper surface of the auxiliary winding cover and has a position corresponding to the exhaust hole.
  • the upper end of the crankshaft is provided with a circular plate disposed coaxially therewith.
  • the upper side wall of the winding cover is provided with a bypass hole therethrough.
  • the winding cover is further provided with a differential pressure valve, and the differential pressure valve is disposed corresponding to the bypass hole to open or close the bypass hole according to a pressure difference between the inner side and the outer side of the winding cover.
  • the differential pressure valve is a reed valve and includes a main valve and an auxiliary valve fixed to an outer sidewall of the winding cover.
  • the motor uses a variable frequency motor in which the motor winding is a concentrated winding method.
  • the rotary compressor further includes: an exhaust muffler between the motor and the main bearing, the exhaust muffler having a muffler exhaust port, the muffling The exhaust port is sleeved on the hub of the main bearing; the compression device has a double cylinder therein, and the outer diameter of the flange of the main bearing is fixed on the inner wall of the casing.
  • the winding cover is formed into a bowl-like structure and a circular hole is formed in the center, the circular hole is fitted with an outer diameter of the muffler exhaust port;
  • the motor M has a winding disposed at the winding An outer winding insulation frame, wherein an inner diameter of the winding cover is fitted to the winding insulation frame such that a lower end of the motor winding is covered by the winding cover.
  • the rotary compressor further includes a second spring, the second spring is abutted on the winding cover Between the lower surface and the upper surface of the exhaust muffler.
  • the winding cover is made of a non-conductive material or a non-conductive material.
  • a refrigeration cycle apparatus comprising: a rotary compressor according to an embodiment of the first aspect of the present invention; a condenser connected to an exhaust pipe in the rotary compressor; An evaporator, the evaporator being connected to the condenser through an expansion device; and a reservoir connected between the evaporator and an intake pipe communicating with the compression chamber.
  • the refrigeration cycle apparatus further includes: a refrigerant injection pipe, one end of the refrigerant injection pipe is connected to a connection passage of the condenser and the expansion device, and the other end is connected to a flange side of the sub-bearing and is pressed
  • the contraction chamber is connected.
  • a flow regulating valve is disposed on the refrigerant injection pipe.
  • the refrigeration cycle apparatus further includes: a temperature sensor, the temperature sensor is connected to the exhaust pipe; and a control device, the control device is connected to the temperature sensor.
  • FIG. 1 is a longitudinal sectional view and a refrigerating cycle apparatus view of an internal constitution of a rotary compressor according to a first embodiment of the present invention
  • Figure 2 is a schematic view of the winding cover of the rotary compressor shown in Figure 1;
  • Figure 3 is a cross-sectional view showing the arrangement relationship of the motor, the winding cover, and the like of the rotary compressor shown in Figure 1.
  • Figure 4 is a view showing the operating body, the oil separation chamber, and the oil passage in the rotary compressor shown in Figure 1.
  • Figure 5 is a comparison view of the temperature of each portion of the rotary compressor shown in Figure 1 when comparing the presence or absence of the winding cover;
  • Figure 6 is a detailed sectional view of the compression device of the rotary compressor shown in Figure 1;
  • Figure 7 is a schematic view of one example of the rotary compressor shown in Figure 1, in which the exhaust pipe configuration is changed;
  • Figure 8 is a schematic view of another example of the rotary compressor shown in Figure 1, in which the oil passage design
  • Fig. 9 is a schematic view showing still another example of the rotary compressor shown in Fig. 1, in which the oil passage design is changed;
  • Fig. 10 is a schematic view of the rotary compressor according to the second embodiment of the present invention, in which the frequency conversion is applied Two-cylinder rotary compressor, and the design of the winding cover changes;
  • Figure 11 is a schematic view showing a further variation of the rotary compressor shown in Figure 10;
  • Figure 12 is a schematic view of a rotary compressor in accordance with a third embodiment of the present invention.
  • Figure 13 is a schematic view of a rotary compressor in accordance with a fourth embodiment of the present invention.
  • Figure 14 is a schematic view of a refrigeration cycle apparatus according to a fifth embodiment of the present invention.
  • FIG. 15 is a schematic illustration of a refrigeration cycle apparatus in accordance with a second embodiment of the present invention. detailed description
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may include one or more of the features, either explicitly or implicitly.
  • “multiple” means two or more unless otherwise stated.
  • connection should be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or connected in one piece; can be directly connected, or indirectly connected through an intermediate medium, and can be internal to the two elements.
  • the specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
  • the first feature "on” or “below” the second feature may include direct contact of the first and second features, and may also include first and second features, unless otherwise explicitly defined and defined. It is not in direct contact but through additional features between them.
  • the first feature “above”, “above” and “above” the second feature includes the first feature directly above and above the second feature, or merely indicating that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature includes the first feature being directly above and above the second feature, or merely indicating that the first feature level is less than the second feature.
  • a rotary compressor RC according to an embodiment of the first aspect of the present invention, which can be used for a rotary compressor of an air conditioner, a freezing machine, a water heater, etc., vortex, is described below with reference to Figs. Compressors and vane compressors, etc.
  • a rotary compressor includes: a sealed casing 2, a motor M, and a compression device P And winding cover 30.
  • an exhaust pipe 3 is disposed on the sealed casing 2, and a lower portion of the casing 2 has an oil reservoir F in which lubricating oil is stored.
  • the motor M is disposed in the casing 2, and the motor M includes a stator 11 having a motor winding 15 and a rotor 20 sleeved inside the stator 11.
  • the outer peripheral wall of the stator 11 has a gap with the inner wall of the casing 2, and the casing 2 is located therein.
  • the compression device is disposed on the lower side of the motor cymbal and includes a crankshaft 60, a main bearing 53, a sub-bearing 57, and a cylinder 51 between the main bearing 53 and the sub-bearing 57, between the main bearing 53, the sub-bearing 57 and the cylinder 51
  • a compression chamber 52 is defined.
  • the winding cover 30 is disposed between the stator 11 and the compression device ⁇ and the winding cover 30 surrounds the lower end of the motor winding, wherein the oil-containing high-pressure refrigerant discharged from the compression chamber 52 is turbulent from the winding cover 30 through the motor to the oil separation chamber. .
  • the outer side of the winding cover 30 has an oil passage S that communicates with the oil reservoir F and the oil separation chamber.
  • the winding cover 30 is made of a non-conductive material or a non-conductive material.
  • the winding cover 30 is provided between the main bearing 53 and the stator 11, the exhaust hole 54 provided with the main bearing 53, and the winding end portion of the stator 11 are the winding cover 30. Encircled. Therefore, the oil-containing high-pressure refrigerant discharged from the main bearing 53 flows from the winding cover 30 through the motor winding 15 to the oil separation chamber T.
  • the high pressure refrigerant exchanges heat directly with the motor windings 15, cooling the entire motor winding 15, and also heating the high pressure refrigerant on the other side.
  • the oil and the refrigerant are separated, and the refrigerant flows from the exhaust pipe 3 to the refrigeration cycle device.
  • the oil on the other side, through several oil passages s, can be returned to the oil reservoir F at the same pressure as the oil separation chamber T without resistance.
  • the motor winding 15 is directly cooled by the discharged refrigerant, so that the reliability of the motor and the efficiency of the motor can be improved.
  • the oil reservoir chamber F includes a gap between the outer circumference of the winding cover 30 and the casing 2, the capacity of the oil reservoir chamber F is sufficient.
  • the exhaust pipe 3 is connected to the casing 2 at the oil separation chamber T (as shown in Fig. 1) or to the casing 2 at the oil passage S, as shown in Fig. 7. .
  • the oil passage S is defined by the outer side of the winding cover 30 and the gap between the stator 11 and the housing 2, as shown in Fig. 1, Fig. 4, Fig. 7-8, Fig. 10-Fig. 15 is shown.
  • the oil passage S is formed by a pipe provided outside the casing 2, two of the pipes The ends are connected to the oil reservoir F and the oil separation chamber T, respectively, as shown in FIG.
  • the winding cover 30 includes: a first column section 301, a second column section 302, and a connecting section 303.
  • the upper end of the first column section 301 is sleeved outside the stator 11
  • the second column section 302 is disposed below the first column section 301
  • the inner diameter of the second column section 302 is smaller than the inner diameter of the first column section 301, the second column
  • the segment 302 is sleeved outside the upper end of the main bearing 53 of the compression device.
  • the connecting section 303 has an inverted truncated cone and is connected between the first column section 301 and the second column section 302.
  • a plurality of core cutouts 13 are formed on the outer peripheral wall of the stator 11, and each of the core cutouts 13 is formed by cutting a part of the outer circumference of the stator 11. Formed, a plurality of core cuts 13 penetrate the axial direction of the stator 11, and a peripheral wall of the stator 11 forms a gap between the outer wall of the stator 11 and the inner wall of the casing 2 through the core cut 13 .
  • the plurality of core cutouts 13 of the stator 11 are respectively recessed inwardly to form a core groove 13a, the core groove 13a penetrates the axial direction of the stator 11 and the upper end of the first column section 301 of the winding cover 30 is outside.
  • a plurality of protrusions 35 are extended upward, the number of protrusions being less than the number of core slots 13a, each of which is embedded in the lower end of the corresponding core groove 13a to engage the upper end of the winding cover 30 with the stator 11.
  • the core slit 13 includes four and is evenly distributed in the circumferential direction, and the projections are two opposite.
  • the rotary compressor further includes a spring 40, the two ends of the spring 40 respectively abut against the lower surface of the flange 304 and the upper surface of the cylinder to stop the upper end surface of the first column section 301 against the stator 11 On the surface.
  • the rotary compressor RC further includes: an auxiliary winding cover 44, as shown in FIG. 13, the auxiliary winding cover 30 is disposed above the motor M and surrounds the upper end of the motor winding, the auxiliary winding
  • the peripheral wall of the cover 30 has a plurality of outer peripheral holes 44a, and a vent hole 44b is formed in the center.
  • the auxiliary winding cover 44 is formed as an inverted bowl-shaped structure, and the lower end of the auxiliary winding cover 44 extends downwardly from the two auxiliary protrusions 35b, and the two auxiliary protrusions 35b are embedded in the upper end of the corresponding core groove 13a to assist The lower end of the winding cover 44 is engaged with the stator 11.
  • the casing 2 includes an upper casing 2a and a lower casing 2b.
  • the upper casing 2 is connected to the exhaust pipe 3, and the lower casing of the upper casing 2 is provided with coils arranged in the up and down direction.
  • the lower casing 2 is connected below the upper casing 2, wherein the motor ⁇ compression device?
  • the winding cover 30 and the auxiliary winding cover 44 are both disposed in the lower casing 2, wherein the lower end of the coil spring abuts on the upper surface of the auxiliary winding cover 44 at a position corresponding to the vent hole 44b.
  • the upper end of the crankshaft 60 is provided with a circular plate 70 disposed coaxially therewith.
  • the circular plate 70 fixed to the upper end of the crankshaft 60 rotates and mixes the refrigerant, so that heavy oil is splashed on the inner wall side of the casing 2 due to the centrifugal force, and therefore, the circular plate 70 has the function of promoting oil separation and returning to the oil reservoir.
  • the upper side wall of the winding cover 30 is provided with a bypass hole 33 therethrough.
  • the winding cover 30 is further provided with a differential pressure valve 37, and the differential pressure valve is disposed corresponding to the bypass hole 33 to open or close the bypass hole 33 according to the pressure difference between the inner side and the outer side of the winding cover 30.
  • the differential pressure valve 37 is a reed valve and includes a main valve 37a and an auxiliary valve 37b fixed to the outer side wall of the winding cover 30.
  • the motor M adopts a motor winding 15 as a centralized winding type inverter motor.
  • the rotary compressor RC further includes: an exhaust gas between the motor M and the main bearing 53.
  • the muffler 55, the exhaust muffler 55 has a muffler exhaust port 56, and the muffler exhaust port 56 is sleeved on the hub of the main bearing 53.
  • the compression device P has a double cylinder therein, and the outer diameter of the flange of the main bearing 53 is fixed on the inner wall of the casing 2, wherein the winding cover 30 is formed into a bowl-like structure and a circular hole is formed in the center, and a circular hole It is fitted to the outer diameter of the muffler exhaust port 56.
  • the motor M has a winding insulating frame 17 disposed outside the winding, wherein the inner diameter of the winding cover 30 is fitted to the winding insulating frame 17 so that the lower end of the motor winding is covered by the winding cover 30.
  • the rotary compressor further includes a second spring 41 that abuts between the lower surface of the winding cover 30 and the upper surface of the exhaust muffler 55 such that the winding cover 30 faces the stator core 12 The direction is pressed to prevent vibration of the winding cover 30.
  • the second spring 41 can be omitted.
  • Fig. 1 is a view showing the basic configuration of a rotary compressor RC of the first embodiment and an outline of a refrigeration cycle device connected thereto.
  • the vertical rotary compressor RC is composed of a compression member P attached to the inner circumference of the sealed cylindrical casing 2, and a motor M disposed on the upper side thereof, and an oil reservoir F provided in the casing 2 The oil is sealed in the middle 6.
  • the motor M is a stator 11 fixed to the housing 2 and a motor rotor fixed to the crankshaft 60 of the compression member P
  • the stator 11 is composed of a stator core 12 made of an electromagnetic steel sheet and a motor winding 15 wound around the inner diameter side thereof.
  • the winding end face 15a and the winding end face 15b are disposed at the upper end and the lower end of the motor winding 15, respectively.
  • the winding cover 30 is composed of a combination of a cylindrical shape and a conical shape in which the upper opening portion 31b and the lower opening portion 31a are disposed, and two projections 35 are provided on the upper opening portion 31b.
  • the inner circumference of the lower opening portion 31a of the winding cover 30 is the outer circumference of the flange of the main bearing 53 in which the compression member P is fitted, and there is a gap between the inner circumference of the upper opening portion 31b and the outer circumference of the winding end surface 15a.
  • the inner diameter of the coil-shaped spring 40 is slightly larger than the outer circumference of the flange of the main bearing 53, and the upper opening portion 31b of the winding cover 30 is pressed against the lower surface of the stator core 12 due to the elastic force. Therefore, the winding cover 30 can be reliably mounted between the upper portion of the compression member P and the lower end of the stator core 12.
  • the winding cover 30 can be fixed at the correct position.
  • the winding cover 30 The design shape of the spring 40 and the shape of the spring 40 can be appropriately changed in accordance with the gist of the present invention.
  • the action body D indicated by "D" in Fig. 1 can be completed by the communication between the compression member P and the winding cover 30 and the motor M.
  • the operating body D is composed of a compression member P, a winding cover 30, and a motor M, and also includes a circular plate 70 fixed to the upper ends of the motor rotor 20 and the crankshaft 60.
  • the operation body D described is an oil-containing high-pressure refrigerant that is discharged from the compression member P that performs the compression activity and that is discharged from the compression member P, flows from the winding cover 30 through the inside of the motor M, and flows from the upper opening portion of the motor M to the upper portion of the motor M.
  • An assembly of oil separation chambers T is an oil-containing high-pressure refrigerant that is discharged from the compression member P that performs the compression activity and that is discharged from the compression member P, flows from the winding cover 30 through the inside of the motor M, and flows from the upper opening portion of the motor M to the upper portion of the motor M.
  • Fig. 3 is an X-X cross section of Fig. 1, showing the details of the lower side portion of the motor M, the arrangement of the winding cover 30, and the relationship between the four core cutouts 13 provided on the outer circumference of the stator core 12 and the casing 2.
  • the core cutout 13 has a core groove 13a at the center, and a projection 35 of the winding cover 30 is fitted to the opposite core slots 13a. Therefore, the upper opening portion 31b of the winding cover 30, which is tightly connected to the lower side plane of the stator 1, and the outer circumference of the holding winding cover 15a are fixed to the stator 11 with a certain gap therebetween. Therefore, efforts are made to prevent it from becoming loose due to vibration through the compressor and refrigerant flow inside the winding cover 30.
  • the four gaps formed between the four core cuts 13 and the inner circumference of the casing 2 are referred to as oil passages S.
  • the four oil passages S are passages through which the oil flows from the separation chamber T.
  • the stator is directly fixed to the rotary compressor inside the casing.
  • iron core cuts of the same shape which serve as passages for the refrigerant and the oil.
  • the motor efficiency is reduced in proportion to the size of the cross section of the core cut.
  • the oil passage S of the present invention does not become a refrigerant passage, it is advantageous in that the cross-sectional area can be reduced to improve the efficiency of the motor.
  • Fig. 4 shows the operating body D and the space cavity formed inside the casing 2.
  • the space cavity can be divided into three chambers as follows. That is, the junction from the bottom surface of the casing 2 to the winding cover 30 and the stator core 12 is a range of the oil reservoir chamber F in which oil can be stored. Further, from the upper surface of the stator core 12 to the ceiling surface of the casing 2, the oil separation chamber T separates the mixed refrigerant flowing out of the operating body D, and is a chamber for separating the refrigerant and the oil. Next, the four core cuts 13 connecting the oil separation chamber ⁇ and the stator core 12 of the oil reservoir F are the oil passages S, and the oil separated from the refrigerant in the oil separation chamber T is dropped to the oil reservoir F. aisle. Further, the exhaust pipe 3 is disposed in the oil separation chamber T in the first embodiment.
  • the oil storage chamber F Since the oil flowing out of the oil separation chamber T can be secured in the oil reservoir F, the oil level of the oil reservoir F rises. Therefore, if the oil storage amount of the oil reservoir F is increased, the oil can also be stored in a part of the oil passage S. In the operation, the maximum oil level of the conventional rotary compressor is near the joint between the cylinder and the main bearing. Therefore, in the first embodiment, the oil storage chamber F has a larger oil retention amount than in the prior art. 10 to 20%, in addition, the oil surface can be increased to more than 20%. Further, due to the effect of increasing the capacity of the oil reservoir F, when the capacity of the refrigeration cycle apparatus is increased, the amount of oil enclosed in the compressor can be easily added.
  • the mixed refrigerant discharged from the compression member P does not pass through the oil reservoir F and the oil passage S, it does not matter the size of the oil passage S.
  • the pressure of the oil separation chamber T is the same as the pressure of the oil reservoir F. . Therefore, the oil channel S If there is an area of oil drop, it is possible to reduce the number of core cuts 13 or the cross-sectional area compared with the prior art, and it is possible to improve the efficiency of the motor M.
  • the above-mentioned mixed refrigerant is compressed in the compression chamber 52 and discharged from the exhaust hole 54 into the winding cover 30, and mixed with the oil which completes the lubrication of the main bearing 53.
  • the mixed refrigerant which adds more oil in the winding cover 30, the gap through the motor winding 15, and a portion flows through the air gap 25 into the oil separation chamber T.
  • the temperature of the mixed refrigerant discharged by the adiabatic compression of the compression chamber 52 is the gas of the casing 2.
  • the heated mixed refrigerant although the quality of the refrigerant is lowered, but the dispersed oil increases the mass and flows to the oil separation chamber T, and the mixed refrigerant can be easily separated into a refrigerant and an oil.
  • the refrigerant after separation of the oil is discharged from the exhaust pipe 3 to the condenser C, and is returned from the intake pipe 9 to the compression chamber 52 through the expansion valve V, the evaporator E, and the accumulator A.
  • the refrigerant circulation device including the compressor repeats the circulation of the refrigerant and the oil.
  • the circular plate 70 fixed to the upper end of the crankshaft 60 rotates and mixes the refrigerant, so that heavy oil may splash on the inner wall side of the casing 2 due to the centrifugal force, and therefore, the circular plate 70 has the function of promoting oil separation and returning to the oil reservoir F. The role.
  • the oil of the oil separation chamber T can fall into the oil reservoir F without resistance, the amount of oil discharged from the exhaust pipe 3 can be greatly reduced.
  • the oil in the oil reservoir F because the rotating refrigerant in the rotating rotor 20 and the compression chamber 52 is not stirred, can ensure high oil storage and oil level. Therefore, not only the margin of reliability of the compressor is increased, but also since all the sliding parts of the compression member P are immersed in the oil, the efficiency of the compressor can be improved by the sealing effect of the oil.
  • Fig. 5 shows a rotary compressor mounted in a split type air conditioner for cooling and heating, and compares the temperature distribution inside the compressor when the winding cover 30 is present during the heating operation. Further, in order to reduce the heat loss during the heating operation, the outer circumference of the casing 2 is covered with a heat insulating material. 5, the muffler vent hole of the exhaust muffler 55 that communicates with the vent hole 54 of the compression member P is bored in the winding cover 30.
  • the TS of the horizontal axis is the temperature of the suction refrigerant of the cylinder 51
  • Tdl is the temperature of the refrigerant discharged from the exhaust muffler 55
  • Tml and Tm2 are the temperatures of the winding end portion 15a and the winding end portion 15b, respectively
  • Td2 is the exhaust pipe 3
  • the temperature of the discharged refrigerant, Toi l is the oil temperature of the oil reservoir F.
  • the vertical axis shows the temperature (°C) of the above components.
  • the winding end face temperature is compared by the presence or absence of a winding cover. Due to the cooling effect of the discharge refrigerant (Tdl), the temperature of the winding end portion 15a (Tml) and the winding end portion 15b (Tm2) is lower when there is a winding cover, and the maximum temperature of the winding end portion 15b (Tm2) is about 10 The difference between °C. On the other hand, when the discharge temperature (Td2) has a winding cover, the temperature becomes high, and the temperature difference from the winding-free cover is about 12 °C.
  • the oil temperature (Toi l ) of the oil reservoir F also produces a significant difference. When there is a winding cover, it is about 14 °C higher than the windingless cover. The reason for this is that there is no heat exchange with the discharge refrigerant (Tdl) when there is a winding cover; the principle that the oil in the oil reservoir is directly cooled by the discharge refrigerant (Tdl) when there is no winding cover. In the state with the winding cover, the oil temperature of the oil reservoir F is probably determined by the oil falling from the oil separation chamber T.
  • the rotary compression member P is composed of a cylinder 51, a main bearing bearing 53 and a sub-bearing 57 assembled on the upper and lower surfaces, a piston 63 and a sliding plate 64 provided on the compression chamber 52, and an eccentric operating piston 63.
  • the main bearing 53 and the sub-bearing 57 are configured by a crankshaft 60 that slidably supports.
  • the slider chamber 67 is semi-closed by blocking the upper cover 68a and the lower cover 68b at the upper and lower opening portions of the slider chamber 67 formed at the back of the slider 64 of the air cylinder 51, respectively.
  • the upper cover 68a and the lower cover 68b are intended to prevent oil agitation of the oil reservoir F caused by the reciprocating motion of the slider 64, thereby achieving the effect of stabilizing the oil level.
  • the oil supply hole 69 in the lower cover 68b supplies oil to the slider chamber 67. Further, in the state where the oil reservoir chamber F is opened, the opening portion of the slider spring hole 65 can be blocked by a plate including the upper cover 68a and the lower cover 68b.
  • the upper end of the oil groove 60a of the crankshaft 60 is designed to be not open in the winding cover 30.
  • Fig. 7 shows an application design example of the first embodiment, even if the exhaust pipe 3 is disposed to open to the oil passage S.
  • the refrigerant separated in the oil in the oil separation chamber T flows from the upper end of the oil passage S in which the exhaust pipe 3 is disposed to the opening of the exhaust pipe 3.
  • most of the oil separated in the oil separation chamber T is dropped from the three oil passages S of the exhaust pipe 3 to the oil reservoir F.
  • the amount of oil discharged is greatly reduced.
  • FIGs 8 and 9 are alternative designs of the oil passage S.
  • a plurality of stator through holes 14 penetrating the upper and lower sides of the stator core 12 are provided between the outer circumference of the stator core 12 and the motor winding 15.
  • the stator through hole 14 serves as an alternative means for the oil drop passage S.
  • Figure 9. A bypass pipe 90 opening in the oil separation chamber T and the oil reservoir F is provided outside the casing 2. This bypass pipe 90 serves as an alternative to the oil passage S.
  • the winding cover 30 is formed of a synthetic resin material which can achieve electrical insulation, refrigerant resistance, oil resistance, heat resistance and the like.
  • a synthetic resin material which can achieve electrical insulation, refrigerant resistance, oil resistance, heat resistance and the like.
  • PBT thermoplastic saturated polyester
  • This material allows contact with the motor windings 15.
  • a metal material such as a steel plate can be used if the motor winding is insulated or a certain gap is ensured between the motor winding and the motor winding.
  • the embodiment 2 shown in Fig. 10 is for miniaturizing the winding cover 30 employed in the first embodiment, and further, it is intended to increase the volume of the oil reservoir F.
  • the compression member P in the second embodiment is a rotation type composed of a double cylinder. Further, the outer diameter of the flange of the main bearing 53 is fixed to the inner wall of the casing 2.
  • the motor M uses a variable frequency motor in which the motor winding 15 is a concentrated winding method.
  • a circular hole formed in the center of the bowl-shaped winding cover 30 having a small upper and lower width is fitted to the outer diameter of the muffler exhaust port 56 which is opened along the hub of the main bearing 53. Further, since the inner diameter of the outer peripheral frame of the winding cover 30 is fitted to the outer diameter of the winding insulating frame 17 of the motor M, the winding end face 15a is covered with the winding cover 30.
  • the high-pressure refrigerant discharged from the twin cylinders merges in the exhaust muffler 55, passes through the muffler exhaust port 56, and flows into the inside of the winding cover 30. Thereafter, as in the first embodiment, after the high-pressure refrigerant is heat-exchanged with the motor winding 15, Flow to the oil separation chamber ⁇ .
  • the winding cover 30 is applicable to a multi-cylinder rotary compressor and a variable frequency motor.
  • the slider chamber (not shown) disposed in the double cylinder is semi-closed, and oil agitation due to the slider to the oil reservoir F can be prevented.
  • the balance block (not shown) fixed to the rotor 20 of the motor is small and the winding end portion 15 of the concentrated winding type is small, the miniaturization of the winding cover 30 is facilitated.
  • it is characterized by a concentrated winding method that expands the refrigerant passage inside the motor.
  • the embodiment 2 shown in Fig. 1 is an application design example of Fig. 10, and the exhaust muffler is connected through the communication pipe 32.
  • the high-pressure refrigerant discharged from the compression member ⁇ to the exhaust muffler 55 flows from the communication pipe 32 through the winding cover 30 to the oil separation chamber ⁇ from the inside of the motor ⁇ .
  • the oil discharged from the upper end of the oil groove 53a of the main bearing 53 directly merges with the oil of the oil reservoir F. Therefore, it is found that the oil amount of the oil storage chamber F changes little, and the discharge amount of the exhaust pipe 3 is less. As shown in the second embodiment, a new effect can be obtained by the exhaust passage and the winding cover 30 which are connected to the compression member P in the communication pipe 32.
  • Fig. 11 shows the details of the winding cover 30 and the connecting pipe 32 connecting the winding cover 30.
  • the shaft hole 62 provided in the center of the winding cover 30 has a hole penetrating the crankshaft 60 and a slight gap between the outer diameter of the crankshaft 60 for sliding. Further, even if the connecting pipe 32 and the winding cover 30 are integrally formed, it is possible to easily connect with the exhaust muffler 55 if there is another elastic pipe member.
  • Embodiment 3 is another elastic pipe member.
  • the housing is used as a rotary compressor RC on the high pressure side, because there is a reservoir A on the suction circuit, usually, the compression chamber
  • the bypass hole 33 is added to the upper portion of the winding cover 30, and a part of the discharge refrigerant escapes to the outside of the winding cover 30, thereby reducing the winding cover 30 to the motor M.
  • the refrigerant that has flowed out of the outside of the winding cover 30 passes through the oil passage S, flows to the oil separation chamber T, and merges with the refrigerant passing through the inner diameter surface of the motor bore. During this period, the amount of oil falling from the oil separation chamber to the oil reservoir F is reduced, and the amount of oil discharged from the exhaust pipe 3 is increased.
  • the ratio of the amount of refrigerant flowing from the winding 30 to the oil separation chamber T after passing through the inside of the motor M and the amount of refrigerant flowing from the bypass hole 33 through the oil passage S into the oil separation chamber is 8:2.
  • the refrigerant flowing from the oil passage S into the oil separation chamber is affected by the presence or absence of the winding cover 30.
  • the ratio of the quantity is Q . 25: 1. 5 0 or 1: 6.
  • the amount of refrigerant flowing from the oil passage S into the oil separation chamber is less overwhelming, and thus it is advantageous to increase the amount of oil discharged.
  • it is allowed to increase the number and area of the bypass holes 33 if necessary. That is to say, the cavity formed by the winding cover 30 is not closed, even a semi-closed cavity.
  • the bypass hole 33 can be opened only when the amount of discharged refrigerant is excessively large. Therefore, when the amount of the discharged refrigerant is exceeded, the bypass hole 33 is opened, and when the set value or lower is reached, the bypass hole 33 is closed, which is convenient.
  • a simple differential pressure valve 37 is added, and a pressure difference between the internal pressure of the winding cover 30 and the outer pressure of the winding cover 30 (same as the oil reservoir F) is passed, and the differential pressure valve is passed.
  • 37 means for opening and closing the through hole 33 to achieve the above purpose. Since the internal pressure of the winding cover 30 is increased because the amount of discharged refrigerant is excessively large, the differential pressure valve 37 is opened to discharge excess refrigerant. However, if the internal pressure is reduced, since the differential pressure valve 37 is closed, the discharge is stopped. Further, in the third embodiment, the differential pressure valve 37 is a reed valve composed of the main valve 37a and the auxiliary valve 37b, and is fixed to the side wall of the winding cover 30. Embodiment 4,
  • the embodiment 3 shown in Fig. 13 is characterized in that an additional auxiliary winding cover 44 surrounds the winding end face 15b.
  • the right side of Figure 13 shows the details of the auxiliary winding cover 44.
  • the auxiliary winding cover 44 is a bowl-shaped cover, and the outer circumference is provided with a plurality of outer peripheral holes 4 and two auxiliary projections 35b, and a vent hole 44b provided in the center portion.
  • the auxiliary winding cover 44 may use a material similar to the winding cover 30.
  • the housing 2 comprises: an upper housing 2£1 and a lower housing 2b, the upper housing 2a being connected to the exhaust pipe 3, the upper housing
  • a coil spring 45 provided in the vertical direction is provided on the lower surface of 2a.
  • the lower casing 2b is connected below the upper casing 2a, wherein the motor ⁇ compression means?
  • the winding cover 30 and the auxiliary winding cover 44 are both disposed in the lower casing 2b, wherein the lower end of the coil spring 45 abuts against the upper surface of the auxiliary winding cover 44) and is positioned corresponding to the vent hole 44b.
  • the upper casing 2a in which the coil spring 45 has been previously disposed, is inserted into the lower casing 2b, and the auxiliary winding cover 44 is pressed against the coil spring 45 to be fixed to the upper surface of the stator 11.
  • all of the winding end faces 15b are covered by the auxiliary winding cover 44.
  • the plurality of outer peripheral holes 44a are oil vent holes, and are opened on the outer circumference of the winding end surface 15b.
  • the exhaust hole 44b corresponds to the inner diameter of the coil spring 45.
  • the mixed refrigerant including the oil discharged from the exhaust port 54 of the compression member flows out of the auxiliary winding cover 44 while cooling the motor winding 15 through the winding cover 30.
  • the refrigerant having a small mass passes through the gap between the upper surface of the circular plate 70 and the auxiliary winding cover 44, and is discharged from the exhaust hole 44b to the exhaust pipe 3, and then discharged to the condenser C.
  • the oil remaining in the discharge refrigerant first slides over the auxiliary winding cover 44 to the oil passage S before flowing into the exhaust pipe 3.
  • the auxiliary winding cover 44 can not only further increase the oil separation effect, reduce the amount of oil discharged to the refrigerant circulation device, but also reduce the temperature of the winding portion 15b which is most susceptible to heat.
  • the present invention can be widely applied to rotary compressors such as vertical rotary compressors and scroll compressors, and applications such as air conditioners, refrigeration equipment, and CO2 water heaters in which the compressors are mounted.
  • the greenhouse gasification coefficient (GWP) is low, and it is planned that the new refrigerant, such as an air conditioner, will be included in the planned refrigerant R32, and the operating temperature is higher than that of the conventional refrigerant.
  • the application of the present invention makes it easier to solve the problem. .
  • a refrigeration cycle apparatus comprising: a rotary compressor, a condenser (:, an evaporator E, an expansion device V, and a reservoir according to an embodiment of the first aspect of the present invention.
  • the condenser C is connected to the exhaust pipe 3 in the rotary compressor, and the evaporator is connected to the condenser through the expansion device V.
  • the expansion device V is an expansion valve.
  • the reservoir A is connected to the evaporation.
  • the device E is between the suction pipe 9 and the compression chamber 52.
  • the refrigeration cycle apparatus further includes: a refrigerant injection pipe 80 having one end connected to the connection passage of the condenser C and the expansion device V and the other end connected to the flange side of the sub-bearing 57 and It is in communication with the compression chamber 52.
  • a flow regulating valve 86 is disposed on the refrigerant injection pipe 80.
  • the refrigeration cycle device further includes: a temperature sensor 85 and a control device 87. As shown in Fig. 14, the temperature sensor 85 is connected to the exhaust pipe 3, and the control device 87 is connected to the temperature sensor 85.
  • the compression load of the rotary compressor fluctuates with changes in the ambient temperature.
  • the motor winding temperature exceeds the safety limit.
  • the motor winding is directly cooled by the discharge refrigerant in the compression member by the features of the present invention.
  • the liquid refrigerant injection system It is applied to the rotary compressor RC to improve the motor winding cooling efficiency and motor temperature control.
  • Embodiment 5 shown in Fig. 14 shows a method of connecting both ends of the refrigerant injection pipe 80 between the condenser C and the expansion valve V, and the sub-bearing 57 in the refrigeration cycle apparatus including the rotary compressor RC. Lan side.
  • a flow rate adjusting valve 86 and a temperature sensor 85 fixed to the exhaust pipe 3 are connected to the control unit 87 in the middle of the refrigerant injection pipe 80. Further, the refrigerant injection hole 81 provided in the sub-bearing 57 is opened in the compression chamber 52.
  • the temperature-reducing refrigerant can directly cool the motor winding 15 through the winding cover 30. That is, the liquid refrigerant injected into the compression chamber 52, the oil 6 that does not cool the reservoir T, and the stator core 12 are used for cooling the motor winding 15. Therefore, compared with the conventional compressor, a high-efficiency cooling effect can be achieved with a small amount of liquid refrigerant. In other words, it is possible to prevent an increase in electrical consumption due to excessive injection of refrigerant. In addition, since there is no cooling oil 6, there is no problem that the degree of superheat of the oil is lowered.
  • the present embodiment is characterized in that the discharge refrigerant temperature is close to the maximum temperature of the motor winding. Therefore, the temperature of the exhaust pipe 3 is monitored by the temperature sensor 85, thereby adjusting the opening degree of the flow regulating valve 86, and the temperature of the motor winding 15 can be appropriately controlled. Further, the same action and effect can be obtained by the gas refrigerant injection technique of the fifth embodiment for the purpose of improving the efficiency of the refrigeration cycle apparatus. Further, the flow rate adjusting valve 86 and the temperature sensor 85 can be omitted in a state where the motor winding 15 is not required to be closely controlled.
  • Embodiment 6 Embodiment 6,
  • JP-A-1997-217692 JP-A-1997-217692
  • Compressor-Coiled Scroll Compressor the internal scroll pressure as a high-pressure side vertical scroll compressor and rotary pressure
  • the embodiment 6 shown in Fig. 15 solves the problems of the scroll compressor by applying the techniques disclosed in the first to the fifth embodiments.
  • the vertical scroll compressor SC of the sixth embodiment is assembled by a compression member P assembled on the inner circumference of the sealed cylindrical casing 2, a motor M disposed on the upper side, and a lower end of the stator 11.
  • the winding cover 30 and the like are configured to enclose the oil 6 in the oil reservoir F of the casing 2.
  • the low-pressure refrigerant sucked into the suction pipe 9 of the stationary plate 95 is compressed by the movable plate (not shown) which is eccentrically operated in the stationary plate 95, and is compressed to become an oil-containing high-pressure mixed refrigerant, which is discharged into the winding cover 30. Since the flow of the mixed refrigerant thereafter is the same as that of the first embodiment, the winding cover 30 brings about the same action and effect, and therefore the description thereof will be omitted. Therefore, the present invention is not limited to the rotary compressor and the scroll compressor, and may be applied to a vertical rotary compressor in which the internal pressure of the casing is used as the high pressure side.

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Abstract

A rotary compressor and a refrigerating circulating apparatus having same. The rotary compressor comprises: a seal housing (2), a lower part of the housing (2) being provided with an oil storage chamber (F); a motor (M), the motor (M) being disposed in the housing (2), and the motor (M) comprising a stator (11) having a motor winding (15) and a rotor (20), a gap being formed between an outer periphery wall of the stator (11) and an inner wall of the housing (2), and an oil separation chamber (T) being provided in the housing (2) above the motor (M); a compression apparatus (P), the compression apparatus (P) being disposed at the lower side of the motor (M) and limiting a compression chamber (52); and a winding cover (30), the winding cover (30) being disposed between the stator (11) and the compression apparatus (P), and the winding cover (30) enclosing a lower end of the motor winding (15). Oil-containing high-pressure refrigerant discharged from the compression chamber (52) flows through the winding cover (30) and the motor (M) to the oil separation chamber (T). An outer side of the winding cover (30) has an oil passage (S) connecting the oil storage chamber (F) and the oil separation chamber (T).

Description

旋转压缩机和具有其的冷冻循环装置 技术领域  Rotary compressor and refrigeration cycle device therewith
本发明涉及一种密封壳体内压为高压侧的、 应用于空调机、 冷冻机器及热水器等的 旋转压縮机、涡旋压縮机和滑片式压縮机等的旋转压縮机以及包含所述旋转压縮机的冷 冻循环装置。 背景技术  The present invention relates to a rotary compressor for a rotary compressor, a scroll compressor, a vane compressor, and the like which are applied to an air conditioner, a freezing machine, a water heater, etc., and a high pressure side, and includes The refrigeration cycle device of the rotary compressor. Background technique
代表旋转式压縮机的回转式压縮机, 出于通过直接吸入冷媒进行压縮效率改善、 滑 动部品的润滑、 壳体容积的小型化等理由, 把密封壳体的内压作为高压侧, 把曲轴旋转 轴设为垂直方向, 多采用所谓的立式。 但是, 立式回转式压縮机出现下述问题:  In the rotary compressor which is a rotary compressor, the internal pressure of the seal case is used as the high pressure side for the purpose of improving the compression efficiency, the lubrication of the sliding parts, and the miniaturization of the casing volume by direct suction of the refrigerant. The crankshaft rotation axis is set to the vertical direction, and the so-called vertical type is often used. However, the vertical rotary compressor has the following problems:
1.由于电机绕组过热, 导致电机烧损及电机效率降低  1. The motor winding is overheated, resulting in motor burnout and reduced motor efficiency
如压縮部件中排出的冷媒及电机绕组之间的热交换不足的话, 由于电机绕组过热, 不公仅会导致电机绕组烧损, 由于该过热, 也会导致电机效率降低。 另一方面, 由于排 出冷媒温度降低, 空调器的制热运转模式的舒适性会恶化。  If the heat exchange between the refrigerant discharged from the compression unit and the motor winding is insufficient, the motor winding will be burnt due to overheating of the motor winding, and the motor efficiency will be reduced due to the overheating. On the other hand, since the temperature of the refrigerant discharged is lowered, the comfort of the heating operation mode of the air conditioner is deteriorated.
2.由于吐油量增加以及油过热度降低, 会导致压縮机故障等  2. Due to the increase in oil discharge and the decrease in oil superheat, it will cause compressor failure, etc.
除霜运转中的压縮机, 由于吸入大量的液冷媒, 吐油量明显增加的同时, 油面也会 出现降低的现象。 另外, 压縮机在停止时, 由于壳体内的 "冷媒沉积现象" , 启动时的 吐油量会大幅增加。 并且, 运转中如果产生 "油过热度不足现象"的话, 由于油中冷凝 后的冷媒的稀释, 油的粘度会明显降低。 该现象是导致压縮机的磨耗故障的主要原因。 另外, 由于超出限度的吐油量, 会降低热交换器的性能。  In the compressor during defrosting operation, the amount of oil discharged is significantly increased due to the inhalation of a large amount of liquid refrigerant, and the oil level is also lowered. In addition, when the compressor is stopped, the amount of oil discharged during startup will increase significantly due to the "deposition of refrigerant" in the casing. In addition, if "oil overheating phenomenon" occurs during operation, the viscosity of the oil will be significantly reduced due to the dilution of the refrigerant after condensation in the oil. This phenomenon is the main cause of wear failure of the compressor. In addition, the performance of the heat exchanger is lowered due to the amount of oil discharged beyond the limit.
上述的诸多问题中, 是把壳体内压作为高压侧的旋转压縮机中具有的本质性的课 题。作为该对策, 现在正在导入包括压縮机的冷冻循环装置的温度控制和转速控制等的 技术, 但对策效果不仅不够充分, 还要牺牲装置的效率。 因此, 需要研讨压縮机本体的 根本性的解决手段。 发明内容  Among the above problems, the internal pressure of the casing is an essential subject in the rotary compressor of the high pressure side. As a countermeasure against this, a technique such as temperature control and rotational speed control of a refrigeration cycle apparatus including a compressor is being introduced, but the countermeasure effect is not insufficient enough, and the efficiency of the apparatus is also sacrificed. Therefore, it is necessary to study the fundamental solution of the compressor body. Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。 为此, 本发明的一个目的在 于提出一种吐油量低、 可靠性高的旋转压縮机。  The present invention aims to solve at least one of the technical problems existing in the prior art. Accordingly, an object of the present invention is to provide a rotary compressor having a low fuel discharge amount and high reliability.
本发明的另一个目的在于提出一种具有所述旋转压縮机的冷冻循环装置。  Another object of the present invention is to provide a refrigeration cycle apparatus having the rotary compressor.
根据本发明第一方面实施例的一种旋转压縮机, 包括: 配置有排气管的密封壳体, 所述壳体内的下部具有储存有润滑油的储油腔; 电机, 所述电机设在所述壳体内, 所述 电机包括具有电机绕组的定子和套设在所述定子内部的转子,所述定子外周壁与所述壳 体的内壁之间具有间隙, 所述壳体内位于所述电机的上方具有油分离腔; 压縮装置, 所 述压縮装置设在所述电机的下侧且包括曲轴、主轴承、副轴承和位于所述主轴承和副轴 承之间的气缸, 所述主轴承、 副轴承和气缸之间限定出压縮腔; 绕组盖, 所述绕组盖设 在所述定子和所述压縮装置之间且所述绕组盖包围所述电机绕组的下端,其中所述压縮 腔内排出的含油的高压冷媒从所述绕组盖经过所述电机流到所述油分离腔;其中所述绕 组盖的外侧具有连通所述储油腔和所述油分离腔的油通道。 A rotary compressor according to an embodiment of the first aspect of the present invention, comprising: a sealed casing provided with an exhaust pipe, a lower portion of the casing has an oil storage chamber in which lubricating oil is stored; a motor, the motor is provided In the housing, the The motor includes a stator having a motor winding and a rotor sleeved inside the stator, a gap between the outer peripheral wall of the stator and an inner wall of the housing, and an oil separation chamber above the motor in the housing; a compression device, the compression device being disposed on a lower side of the motor and including a crankshaft, a main bearing, a sub-bearing, and a cylinder between the main bearing and the sub-bearing, the main bearing, the sub-bearing, and the cylinder Defining a compression chamber; a winding cover, the winding cover is disposed between the stator and the compression device, and the winding cover surrounds a lower end of the motor winding, wherein the oil discharged from the compression chamber The high pressure refrigerant flows from the winding cover through the motor to the oil separation chamber; wherein an outer side of the winding cover has an oil passage that communicates between the oil reservoir and the oil separation chamber.
根据本发明实施例的旋转压縮机, 具有以下有益效果:  A rotary compressor according to an embodiment of the present invention has the following advantageous effects:
( 1 ) 电机绕组是被排出冷媒直接冷却的, 所以能提高电机可靠性和电机效率。 ( 2 ) 由于是通过绕组盖来隔离储油腔 F的油和压縮部件 P排出的冷媒, 即使有大 量的冷媒流动, 也不会到影响储油腔 F的油温和油量。 并且, 通过上述的隔离效果, 储 油腔 F的油可维持适当的温度, 不会发生油中的冷媒冷凝。  (1) The motor windings are directly cooled by the exhaust refrigerant, so motor reliability and motor efficiency can be improved. (2) Since the oil of the oil reservoir F and the refrigerant discharged from the compression member P are separated by the winding cover, even if a large amount of refrigerant flows, the oil temperature and the amount of oil in the oil reservoir F are not affected. Further, by the above-described isolation effect, the oil in the oil reservoir F can maintain an appropriate temperature, and condensation of the refrigerant in the oil does not occur.
( 3 ) 由于油分离腔 T和储油腔 F之间没有压力差, 油分离腔 T中分离出来的油, 可轻易从油通道 S流到储油腔 F。 因此, 排气管出来的吐油量很少, 储油腔 F通常可维 持适当的油量。  (3) Since there is no pressure difference between the oil separation chamber T and the oil reservoir chamber F, the oil separated in the oil separation chamber T can easily flow from the oil passage S to the oil reservoir chamber F. Therefore, the amount of oil discharged from the exhaust pipe is small, and the oil reservoir F can usually maintain an appropriate amount of oil.
另外, 由于储油腔 F包含绕组盖外周与壳体之间的间隙, 所以储油腔 F的容量很有 富余。  In addition, since the oil reservoir F includes a gap between the outer circumference of the winding cover and the casing, the capacity of the oil reservoir F is sufficient.
另外, 根据本发明的旋转压縮机还具有如下附加技术特征:  Further, the rotary compressor according to the present invention has the following additional technical features:
根据本发明的一个实施例, 所述排气管连接在所述油分离腔或所述油通道处的壳体 上。  According to an embodiment of the invention, the exhaust pipe is connected to the housing at the oil separation chamber or the oil passage.
根据本发明的一个实施例, 所述油通道由所述绕组盖的外侧、 所述定子与所述壳体 之间间隙共同限定出。  According to an embodiment of the invention, the oil passage is defined by an outer side of the winding cover, a gap between the stator and the housing.
根据本发明的另一个实施例, 所述油通道由设在所述壳体外部的管道构成, 所述管 道的两端分别连接至所述储油腔和所述油分离腔。  According to another embodiment of the present invention, the oil passage is constituted by a pipe provided outside the casing, and both ends of the pipe are connected to the oil reservoir and the oil separation chamber, respectively.
根据本发明的一个实施例, 所述绕组盖包括: 第一柱段, 所述第一柱段的上端套设 在所述定子之外; 第二柱段, 所述第二柱段设在所述第一柱段的下方, 且所述第二柱段 的内径小于所述第一柱段的内径,所述第二柱段套设在所述压縮装置的所述主轴承的上 端之外; 以及连接段, 所述连接段呈倒截锥形且连接在所述第一柱段和所述第二柱段之 间。  According to an embodiment of the present invention, the winding cover includes: a first column segment, an upper end of the first column segment is sleeved outside the stator; a second column segment, the second column segment is disposed at Below the first column segment, and the inner diameter of the second column segment is smaller than the inner diameter of the first column segment, and the second column segment is sleeved outside the upper end of the main bearing of the compression device And a connecting section, the connecting section has an inverted truncated cone and is connected between the first column section and the second column section.
根据本发明的一个实施例, 所述定子的外周壁上形成有多个铁芯切口, 每个所述铁 芯切口由将所述定子的外周一部分切除而形成,所述多个铁芯切口贯穿所述定子的轴向 方向, 所述定子的外周壁通过所述铁芯切口与所述壳体的内壁之间形成所述间隙。 根据本发明的一个实施例, 所述定子的多个所述铁芯切口处分别向内凹入形成铁芯 槽, 所述铁芯槽贯穿所述定子的轴向方向; 所述绕组盖的所述第一柱段的上端外侧向上 延伸出多个突起, 所述突起的数量少于所述铁芯槽的数量, 每个所述突起嵌入相应的铁 芯槽的下端内以将所述绕组盖的上端与所述定子配合。 According to an embodiment of the present invention, a plurality of core cuts are formed on an outer peripheral wall of the stator, and each of the core cuts is formed by cutting a part of an outer circumference of the stator, and the plurality of core cuts are penetrated In the axial direction of the stator, the outer peripheral wall of the stator forms the gap between the core cutout and the inner wall of the housing. According to an embodiment of the present invention, a plurality of the core cutouts of the stator are respectively recessed inwardly to form a core slot, the core slot extending through an axial direction of the stator; a plurality of protrusions extending upward from an outer side of the upper end of the first column segment, the number of the protrusions being less than the number of the core slots, each of the protrusions being embedded in a lower end of the corresponding core slot to cover the winding The upper end is mated with the stator.
可选地, 所述绕组盖的第二柱段的下端向外延伸出凸缘; 所述旋转压縮机还包括弹 簧,所述弹簧的两端分别止抵在所述凸缘的下表面和所述气缸的上表面上以使所述第一 柱段的上端面止抵在所述定子的下表面上。 根据本发明的一个实施例,  Optionally, the lower end of the second column segment of the winding cover extends outwardly from the flange; the rotary compressor further includes a spring, and the two ends of the spring respectively abut against the lower surface of the flange and The upper surface of the cylinder is such that the upper end surface of the first column segment abuts against the lower surface of the stator. According to an embodiment of the invention,
优选地, 所述铁芯切口包括四个且沿周向均匀分布, 所述突起为相对的两个。  Preferably, the core cut includes four and is evenly distributed in the circumferential direction, and the protrusions are opposite ones.
根据本发明的一个实施例, 所述旋转压縮机进一步包括: 辅助绕组盖, 所述辅助绕 组盖设在所述电机的上方且围绕所述电机绕组的上端,所述辅助绕组盖的周壁上具有多 个外周孔、 且中央形成有排气孔。  According to an embodiment of the present invention, the rotary compressor further includes: an auxiliary winding cover, the auxiliary winding cover is disposed above the motor and surrounds an upper end of the motor winding, and a peripheral wall of the auxiliary winding cover There are a plurality of outer peripheral holes, and a vent hole is formed in the center.
根据本发明的一个实施例, 所述辅助绕组盖形成为倒扣的碗状结构, 所述辅助绕组 盖的下端向下所述延伸出两个辅助突起,所述两个辅助突起嵌入相应的铁芯槽的上端内 以将所述辅助绕组盖的下端与所述定子配合。  According to an embodiment of the present invention, the auxiliary winding cover is formed as an inverted buckle-shaped structure, and the lower end of the auxiliary winding cover extends downwardly from the two auxiliary protrusions, and the two auxiliary protrusions are embedded in the corresponding iron The upper end of the core groove is adapted to engage the lower end of the auxiliary winding cover with the stator.
可选地, 所述壳体包括: 上壳体, 所述上壳体与所述排气管相连, 所述上壳体的下 表面上设有上下方向设置的线圈弹簧; 下壳体, 所述下壳体连接在所述上壳体的下方, 其中所述电机、所述压縮装置、所述绕组盖和所述辅助绕组盖均设在所述下壳体内, 其 中所述线圈弹簧的下端止抵在所述辅助绕组盖的上表面上且位置与所述排气孔对应。  Optionally, the housing includes: an upper casing, the upper casing is connected to the exhaust pipe, and a lower surface of the upper casing is provided with a coil spring disposed in an up and down direction; a lower casing, a The lower case is connected below the upper case, wherein the motor, the compression device, the winding cover and the auxiliary winding cover are both disposed in the lower case, wherein the coil spring The lower end is abutted on the upper surface of the auxiliary winding cover and has a position corresponding to the exhaust hole.
根据本发明的一个实施例, 所述曲轴的上端设有与其同轴设置的圆板。  According to an embodiment of the invention, the upper end of the crankshaft is provided with a circular plate disposed coaxially therewith.
根据本发明的一个实施例, 所述绕组盖的上部侧壁上开有贯穿其的旁通孔。  According to an embodiment of the invention, the upper side wall of the winding cover is provided with a bypass hole therethrough.
可选地, 所述绕组盖上还设有压差阀, 所述压差阀对应于所述旁通孔设置以根据所 述绕组盖内侧和外侧的压力差打开或关闭所述旁通孔。  Optionally, the winding cover is further provided with a differential pressure valve, and the differential pressure valve is disposed corresponding to the bypass hole to open or close the bypass hole according to a pressure difference between the inner side and the outer side of the winding cover.
优选地,所述压差阀为舌簧阀,且包括主阀和固定在所述绕组盖外侧壁上的辅助阀。 根据本发明的一个实施例, 所述电机采用电机绕组为集中卷线方式的变频电机。 根据本发明的一个实施例, 所述旋转压縮机进一步包括: 位于所述电机和所述主轴 承之间的排气消音器, 所述排气消音器具有消音器排气口, 所述消音器排气口套设在所 述主轴承的轮毂上; 所述压縮装置内具有双气缸, 且所述主轴承的法兰外径固定在所述 壳体的内壁上。  Preferably, the differential pressure valve is a reed valve and includes a main valve and an auxiliary valve fixed to an outer sidewall of the winding cover. According to an embodiment of the invention, the motor uses a variable frequency motor in which the motor winding is a concentrated winding method. According to an embodiment of the present invention, the rotary compressor further includes: an exhaust muffler between the motor and the main bearing, the exhaust muffler having a muffler exhaust port, the muffling The exhaust port is sleeved on the hub of the main bearing; the compression device has a double cylinder therein, and the outer diameter of the flange of the main bearing is fixed on the inner wall of the casing.
可选地, 所述绕组盖形成为碗状结构且中央形成有圆形孔, 所述圆形孔与所述消音 器排气口的外径嵌合; 所述电机 M具有设在所述绕组外的绕组绝缘框, 其中所述绕组盖 的内径与所述绕组绝缘框嵌合以使所述电机绕组的下端由所述绕组盖覆盖。  Optionally, the winding cover is formed into a bowl-like structure and a circular hole is formed in the center, the circular hole is fitted with an outer diameter of the muffler exhaust port; the motor M has a winding disposed at the winding An outer winding insulation frame, wherein an inner diameter of the winding cover is fitted to the winding insulation frame such that a lower end of the motor winding is covered by the winding cover.
进一步可选地, 所述旋转压縮机还包括第二弹簧, 所述第二弹簧止抵在所述绕组盖 的下表面和排气消音器的上表面之间。 Further optionally, the rotary compressor further includes a second spring, the second spring is abutted on the winding cover Between the lower surface and the upper surface of the exhaust muffler.
根据本发明的一个实施例, 所述绕组盖采用非导电性材料或者进行了非导电性处理 的材料。  According to an embodiment of the invention, the winding cover is made of a non-conductive material or a non-conductive material.
根据本发明第二方面实施例的一种冷冻循环装置, 包括: 根据本发明第一方面实施 例所述的旋转压縮机; 与所述旋转压縮机中的排气管连接的冷凝器; 蒸发器, 所述蒸发 器通过膨胀装置与所述冷凝器相连; 储液器, 所述储液器连接在所述蒸发器和与所述压 縮腔连通的吸气管之间。  A refrigeration cycle apparatus according to an embodiment of the second aspect of the present invention, comprising: a rotary compressor according to an embodiment of the first aspect of the present invention; a condenser connected to an exhaust pipe in the rotary compressor; An evaporator, the evaporator being connected to the condenser through an expansion device; and a reservoir connected between the evaporator and an intake pipe communicating with the compression chamber.
所述冷冻循环装置还包括: 冷媒注入管, 所述冷媒注入管的一端连接在所述冷凝器 和所述膨胀装置的连接通路、 且另一端连接至副轴承的法兰侧面并与所述压縮腔连通。  The refrigeration cycle apparatus further includes: a refrigerant injection pipe, one end of the refrigerant injection pipe is connected to a connection passage of the condenser and the expansion device, and the other end is connected to a flange side of the sub-bearing and is pressed The contraction chamber is connected.
所述冷媒注入管上设有流量调整阀。  A flow regulating valve is disposed on the refrigerant injection pipe.
所述的冷冻循环装置还包括: 温度感应器, 所述温度感应器与所述排气管连接; 控 制装置, 所述控制装置与所述温度感应器连接。  The refrigeration cycle apparatus further includes: a temperature sensor, the temperature sensor is connected to the exhaust pipe; and a control device, the control device is connected to the temperature sensor.
本发明的附加方面和优点将在下面的描述中部分给出, 部分将从下面的描述中变得 明显, 或通过本发明的实践了解到。 附图说明  The additional aspects and advantages of the invention will be set forth in part in the description which follows. DRAWINGS
本发明的上述和 /或附加的方面和优点从结合下面附图对实施例的描述中将变得明 显和容易理解, 其中:  The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from
图 1是根据本发明第一个实施例的旋转压縮机的内部构成的纵截面图和冷冻循环装 置图;  BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a longitudinal sectional view and a refrigerating cycle apparatus view of an internal constitution of a rotary compressor according to a first embodiment of the present invention;
图 2是图 1中所示的旋转压縮机的绕组盖的示意图;  Figure 2 is a schematic view of the winding cover of the rotary compressor shown in Figure 1;
图 3是图 1中所示的旋转压縮机的电机和绕组盖等的配置关系的截面图; 图 4是图 1中所示的旋转压縮机中表示动作体、 油分离腔与油通道 S与储油腔之间 的内部构造图;  Figure 3 is a cross-sectional view showing the arrangement relationship of the motor, the winding cover, and the like of the rotary compressor shown in Figure 1. Figure 4 is a view showing the operating body, the oil separation chamber, and the oil passage in the rotary compressor shown in Figure 1. An internal structure diagram between S and the oil reservoir;
图 5是图 1中所示的旋转压縮机的通过对比有无绕组盖时的各部温度比较图; 图 6是图 1中所示的旋转压縮机的压縮装置的详细截面图;  Figure 5 is a comparison view of the temperature of each portion of the rotary compressor shown in Figure 1 when comparing the presence or absence of the winding cover; Figure 6 is a detailed sectional view of the compression device of the rotary compressor shown in Figure 1;
图 7是图 1中所示的旋转压縮机的一个示例的示意图, 其中排气管配置变化; 图 8是图 1中所示的旋转压縮机的另一个示例的示意图, 其中油通道设计变化; 图 9是图 1中所示的旋转压縮机的再一个示例的示意图, 其中油通道设计变化; 图 10 是根据本发明第二个实施例的旋转压縮机的示意图, 其中应用变频式双缸旋 转压縮机, 且绕组盖的设计变化;  Figure 7 is a schematic view of one example of the rotary compressor shown in Figure 1, in which the exhaust pipe configuration is changed; Figure 8 is a schematic view of another example of the rotary compressor shown in Figure 1, in which the oil passage design Fig. 9 is a schematic view showing still another example of the rotary compressor shown in Fig. 1, in which the oil passage design is changed; Fig. 10 is a schematic view of the rotary compressor according to the second embodiment of the present invention, in which the frequency conversion is applied Two-cylinder rotary compressor, and the design of the winding cover changes;
图 11是图 10中所示的旋转压縮机的进一步变化的示意图; 图 12是根据本发明第三个实施例的旋转压縮机的示意图; Figure 11 is a schematic view showing a further variation of the rotary compressor shown in Figure 10; Figure 12 is a schematic view of a rotary compressor in accordance with a third embodiment of the present invention;
图 13是根据本发明第四个实施例的旋转压縮机的示意图;  Figure 13 is a schematic view of a rotary compressor in accordance with a fourth embodiment of the present invention;
图 14是根据本发明第五个实施例的冷冻循环装置的示意图;  Figure 14 is a schematic view of a refrigeration cycle apparatus according to a fifth embodiment of the present invention;
图 15是根据本发明第二个实施例的冷冻循环装置的示意图。 具体实施方式  Figure 15 is a schematic illustration of a refrigeration cycle apparatus in accordance with a second embodiment of the present invention. detailed description
下面详细描述本发明的实施例, 所述实施例的示例在附图中示出, 其中自始至终相 同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附 图描述的实施例是示例性的, 仅用于解释本发明, 而不能理解为对本发明的限制。  The embodiments of the present invention are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are intended to be illustrative only and not to limit the invention.
在本发明的描述中, 需要理解的是, 术语 "中央" 、 "上" 、 "下" 、 "左" 、 In the description of the present invention, it is to be understood that the terms "central", "upper", "lower", "left",
"右" 、 "竖直" 、 "水平" 、 "顶" 、 "底" 、 "内" 、 "外"等指示的方位或位置 关系为基于附图所示的方位或位置关系, 仅是为了便于描述本发明和简化描述, 而不是 指示或暗示所指的装置或元件必须具有特定的方位、 以特定的方位构造和操作, 因此不 能理解为对本发明的限制。 此外, 术语 "第一" 、 "第二 "仅用于描述目的, 而不能理 解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。 由此, 限定有 "第 一" 、 "第二"的特征可以明示或者隐含地包括一个或者更多个该特征。 在本发明的描 述中, 除非另有说明, "多个" 的含义是两个或两个以上。 The orientation or positional relationship of "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawing, only for The invention is not limited by the scope of the invention, and is not intended to be a limitation of the invention. Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include one or more of the features, either explicitly or implicitly. In the description of the present invention, "multiple" means two or more unless otherwise stated.
在本发明的描述中, 需要说明的是, 除非另有明确的规定和限定, 术语 "安装" 、 "相连" 、 "连接 "应做广义理解, 例如, 可以是固定连接, 也可以是可拆卸连接, 或 一体地连接; 可以是直接相连, 也可以通过中间媒介间接相连, 可以是两个元件内部的 连通。对于本领域的普通技术人员而言, 可以具体情况理解上述术语在本发明中的具体 含义。  In the description of the present invention, it should be noted that the terms "installation", "connected", and "connected" should be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or connected in one piece; can be directly connected, or indirectly connected through an intermediate medium, and can be internal to the two elements. The specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
在本发明中, 除非另有明确的规定和限定, 第一特征在第二特征之"上"或之"下" 可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过 它们之间的另外的特征接触。 而且, 第一特征在第二特征 "之上"、 "上方"和 "上面" 包括第一特征在第二特征正上方和斜上方, 或仅仅表示第一特征水平高度高于第二特 征。 第一特征在第二特征 "之下" 、 "下方"和 "下面"包括第一特征在第二特征正上 方和斜上方, 或仅仅表示第一特征水平高度小于第二特征。  In the present invention, the first feature "on" or "below" the second feature may include direct contact of the first and second features, and may also include first and second features, unless otherwise explicitly defined and defined. It is not in direct contact but through additional features between them. Moreover, the first feature "above", "above" and "above" the second feature includes the first feature directly above and above the second feature, or merely indicating that the first feature level is higher than the second feature. The first feature "below", "below" and "below" the second feature includes the first feature being directly above and above the second feature, or merely indicating that the first feature level is less than the second feature.
下面参考图 1-图 13描述根据本发明第一方面实施例的旋转式压縮机 RC, 该旋转式 压縮机 RC 可以用于空调机、 冷冻机器及热水器等的旋转压縮机、 涡旋压縮机和滑片式 压縮机等。  A rotary compressor RC according to an embodiment of the first aspect of the present invention, which can be used for a rotary compressor of an air conditioner, a freezing machine, a water heater, etc., vortex, is described below with reference to Figs. Compressors and vane compressors, etc.
根据本发明实施例的一种旋转压縮机, 包括: 密封的壳体 2、 电机 M、 压縮装置 P 和绕组盖 30。 A rotary compressor according to an embodiment of the present invention includes: a sealed casing 2, a motor M, and a compression device P And winding cover 30.
如图 1所示, 密封壳体 2上配置有排气管 3, 壳体 2内的下部具有储存有润滑油的 储油腔 F。 电机 M设在壳体 2内, 电机 M包括具有电机绕组 15的定子 11和套设在定子 11内部的转子 20, 定子 11外周壁与壳体 2的内壁之间具有间隙, 壳体 2内位于电机 M 的上方具有油分离腔 T。 压縮装置 Ρ设在电机 Μ的下侧且包括曲轴 60、 主轴承 53、 副 轴承 57和位于主轴承 53和副轴承 57之间的气缸 51, 主轴承 53、 副轴承 57和气缸 51 之间限定出压縮腔 52。绕组盖 30设在定子 1 1和压縮装置 Ρ之间且绕组盖 30包围电机 绕组的下端,其中压縮腔 52内排出的含油的高压冷媒从绕组盖 30经过电机 Μ流到油分 离腔 Τ。 其中绕组盖 30的外侧具有连通储油腔 F和油分离腔 Τ的油通道 S。 绕组盖 30 采用非导电性材料或者进行了非导电性处理的材料。  As shown in Fig. 1, an exhaust pipe 3 is disposed on the sealed casing 2, and a lower portion of the casing 2 has an oil reservoir F in which lubricating oil is stored. The motor M is disposed in the casing 2, and the motor M includes a stator 11 having a motor winding 15 and a rotor 20 sleeved inside the stator 11. The outer peripheral wall of the stator 11 has a gap with the inner wall of the casing 2, and the casing 2 is located therein. There is an oil separation chamber T above the motor M. The compression device is disposed on the lower side of the motor cymbal and includes a crankshaft 60, a main bearing 53, a sub-bearing 57, and a cylinder 51 between the main bearing 53 and the sub-bearing 57, between the main bearing 53, the sub-bearing 57 and the cylinder 51 A compression chamber 52 is defined. The winding cover 30 is disposed between the stator 11 and the compression device 且 and the winding cover 30 surrounds the lower end of the motor winding, wherein the oil-containing high-pressure refrigerant discharged from the compression chamber 52 is turbulent from the winding cover 30 through the motor to the oil separation chamber. . The outer side of the winding cover 30 has an oil passage S that communicates with the oil reservoir F and the oil separation chamber. The winding cover 30 is made of a non-conductive material or a non-conductive material.
由此, 图 1所示的旋转压縮机中, 由于在主轴承 53和定子 11之间配备绕组盖 30、 配备主轴承 53的排气孔 54及定子 11的绕组端部是被绕组盖 30围住的。 因此, 从主轴 承 53排出的含油的高压冷媒, 是从绕组盖 30经过电机绕组 15, 流到油分离腔 T处。  Thus, in the rotary compressor shown in Fig. 1, the winding cover 30 is provided between the main bearing 53 and the stator 11, the exhaust hole 54 provided with the main bearing 53, and the winding end portion of the stator 11 are the winding cover 30. Encircled. Therefore, the oil-containing high-pressure refrigerant discharged from the main bearing 53 flows from the winding cover 30 through the motor winding 15 to the oil separation chamber T.
该期间, 高压冷媒直接与电机绕组 15进行热交换, 冷却整个电机绕组 15, 也在加 热另一边的高压冷媒。 通过该加热, 油与冷媒就会分离出来, 冷媒是从排气管 3流到冷 冻循环装置中。 另一边的油, 经过数个的油通道 s, 可以无阻力地回流到与油分离室 T 相同压力的储油腔 F中。  During this period, the high pressure refrigerant exchanges heat directly with the motor windings 15, cooling the entire motor winding 15, and also heating the high pressure refrigerant on the other side. By this heating, the oil and the refrigerant are separated, and the refrigerant flows from the exhaust pipe 3 to the refrigeration cycle device. The oil on the other side, through several oil passages s, can be returned to the oil reservoir F at the same pressure as the oil separation chamber T without resistance.
根据本发明实施例的旋转压縮机, 具有以下有益效果:  A rotary compressor according to an embodiment of the present invention has the following advantageous effects:
( 1 ) 电机绕组 15是被排出冷媒直接冷却的, 所以能提高电机可靠性和电机效率。 ( 2 ) 由于是通过绕组盖 30来隔离储油腔 F的油和压縮部件 P排出的冷媒, 即使有 大量的冷媒流动, 也不会到影响储油腔 F的油温和油量。 并且, 通过上述的隔离效果, 储油腔 F的油可维持适当的温度, 不会发生油中的冷媒冷凝。  (1) The motor winding 15 is directly cooled by the discharged refrigerant, so that the reliability of the motor and the efficiency of the motor can be improved. (2) Since the oil of the oil reservoir F and the refrigerant discharged from the compression member P are separated by the winding cover 30, even if a large amount of refrigerant flows, the oil temperature and the amount of oil in the oil reservoir F are not affected. Further, by the above-described isolation effect, the oil in the oil reservoir F can maintain an appropriate temperature, and condensation of the refrigerant in the oil does not occur.
( 3 ) 由于油分离腔 T和储油腔 F之间没有压力差, 油分离腔 T中分离出来的油, 可轻易从油通道 S流到储油腔 F。 因此, 排气管 3出来的吐油量很少, 储油腔 F通常可 维持适当的油量。  (3) Since there is no pressure difference between the oil separation chamber T and the oil reservoir chamber F, the oil separated in the oil separation chamber T can easily flow from the oil passage S to the oil reservoir chamber F. Therefore, the amount of oil discharged from the exhaust pipe 3 is small, and the oil storage chamber F can usually maintain an appropriate amount of oil.
另外, 由于储油腔 F包含绕组盖 30外周与壳体 2之间的间隙, 所以储油腔 F的容 量很有富余。  Further, since the oil reservoir chamber F includes a gap between the outer circumference of the winding cover 30 and the casing 2, the capacity of the oil reservoir chamber F is sufficient.
根据本发明的一些实施例,排气管 3连接在油分离腔 T处的壳体 2上(如图 1所示), 或者连接在油通道 S处的壳体 2上, 如图 7所示。  According to some embodiments of the invention, the exhaust pipe 3 is connected to the casing 2 at the oil separation chamber T (as shown in Fig. 1) or to the casing 2 at the oil passage S, as shown in Fig. 7. .
在本发明的一个实施例中, 油通道 S由绕组盖 30的外侧、 定子 1 1与壳体 2之间间 隙共同限定出, 如图 1、 图 4、 图 7-图 8、 图 10-图 15所示。  In an embodiment of the invention, the oil passage S is defined by the outer side of the winding cover 30 and the gap between the stator 11 and the housing 2, as shown in Fig. 1, Fig. 4, Fig. 7-8, Fig. 10-Fig. 15 is shown.
而在本发明的另一个实施例中, 油通道 S由设在壳体 2外部的管道构成, 管道的两 端分别连接至储油腔 F和油分离腔 T, 如图 9所示。 In another embodiment of the invention, the oil passage S is formed by a pipe provided outside the casing 2, two of the pipes The ends are connected to the oil reservoir F and the oil separation chamber T, respectively, as shown in FIG.
如图 2所示, 绕组盖 30包括: 第一柱段 301、 第二柱段 302和连接段 303。 第一柱 段 301的上端套设在定子 11之外, 第二柱段 302设在第一柱段 301的下方, 且第二柱 段 302的内径小于第一柱段 301的内径, 第二柱段 302套设在压縮装置 Ρ的主轴承 53 的上端之外。 连接段 303呈倒截锥形且连接在第一柱段 301和第二柱段 302之间。  As shown in FIG. 2, the winding cover 30 includes: a first column section 301, a second column section 302, and a connecting section 303. The upper end of the first column section 301 is sleeved outside the stator 11, the second column section 302 is disposed below the first column section 301, and the inner diameter of the second column section 302 is smaller than the inner diameter of the first column section 301, the second column The segment 302 is sleeved outside the upper end of the main bearing 53 of the compression device. The connecting section 303 has an inverted truncated cone and is connected between the first column section 301 and the second column section 302.
在本发明的一个具体实施例中, 如图 1-图 3所示, 定子 11的外周壁上形成有多个 铁芯切口 13, 每个铁芯切口 13由将定子 1 1的外周一部分切除而形成, 多个铁芯切口 13贯穿定子 11的轴向方向, 定子 1 1的外周壁通过铁芯切口 13与壳体 2的内壁之间形 成间隙。 优选地, 定子 11的多个铁芯切口 13处分别向内凹入形成铁芯槽 13a, 铁芯槽 13a贯穿定子 1 1的轴向方向, 而绕组盖 30的第一柱段 301的上端外侧向上延伸出多个 突起 35, 突起的数量少于铁芯槽 13a的数量, 每个突起嵌入相应的铁芯槽 13a的下端 内以将绕组盖 30的上端与定子 11配合。 进一步优选地, 铁芯切口 13包括四个且沿周 向均匀分布, 突起为相对的两个。  In a specific embodiment of the present invention, as shown in FIGS. 1-3, a plurality of core cutouts 13 are formed on the outer peripheral wall of the stator 11, and each of the core cutouts 13 is formed by cutting a part of the outer circumference of the stator 11. Formed, a plurality of core cuts 13 penetrate the axial direction of the stator 11, and a peripheral wall of the stator 11 forms a gap between the outer wall of the stator 11 and the inner wall of the casing 2 through the core cut 13 . Preferably, the plurality of core cutouts 13 of the stator 11 are respectively recessed inwardly to form a core groove 13a, the core groove 13a penetrates the axial direction of the stator 11 and the upper end of the first column section 301 of the winding cover 30 is outside. A plurality of protrusions 35 are extended upward, the number of protrusions being less than the number of core slots 13a, each of which is embedded in the lower end of the corresponding core groove 13a to engage the upper end of the winding cover 30 with the stator 11. Further preferably, the core slit 13 includes four and is evenly distributed in the circumferential direction, and the projections are two opposite.
如图 2所示, 绕组盖 30的第二柱段 302的下端向外延伸出凸缘 304。 优选地, 旋转 压縮机还包括弹簧 40, 弹簧 40的两端分别止抵在凸缘 304的下表面和气缸的上表面上 以使第一柱段 301的上端面止抵在定子 11的下表面上。  As shown in Figure 2, the lower end of the second column section 302 of the winding cover 30 extends outwardly out of the flange 304. Preferably, the rotary compressor further includes a spring 40, the two ends of the spring 40 respectively abut against the lower surface of the flange 304 and the upper surface of the cylinder to stop the upper end surface of the first column section 301 against the stator 11 On the surface.
在本发明的另一些具体实施例中, 旋转式压縮机 RC进一步包括: 辅助绕组盖 44, 如图 13所示, 辅助绕组盖 30设在电机 M的上方且围绕电机绕组的上端, 辅助绕组盖 30 的周壁上具有多个外周孔 44a、 且中央形成有排气孔 44b。 具体地, 辅助绕组盖 44 形成为倒扣的碗状结构, 辅助绕组盖 44的下端向下延伸出两个辅助突起 35b, 两个辅 助突起 35b嵌入相应的铁芯槽 13a的上端内以将辅助绕组盖 44的下端与定子 11配合。  In still other embodiments of the present invention, the rotary compressor RC further includes: an auxiliary winding cover 44, as shown in FIG. 13, the auxiliary winding cover 30 is disposed above the motor M and surrounds the upper end of the motor winding, the auxiliary winding The peripheral wall of the cover 30 has a plurality of outer peripheral holes 44a, and a vent hole 44b is formed in the center. Specifically, the auxiliary winding cover 44 is formed as an inverted bowl-shaped structure, and the lower end of the auxiliary winding cover 44 extends downwardly from the two auxiliary protrusions 35b, and the two auxiliary protrusions 35b are embedded in the upper end of the corresponding core groove 13a to assist The lower end of the winding cover 44 is engaged with the stator 11.
如图 13所示, 可选地, 壳体 2包括上壳体 2a和下壳体 2b, 上壳体 2与排气管 3 相连, 上壳体 2的下表面上设有上下方向设置的线圈弹簧 45。下壳体 2连接在上壳体 2 的下方, 其中电机^ 压縮装置?、 绕组盖 30和辅助绕组盖 44均设在下壳体 2内, 其 中线圈弹簧的下端止抵在辅助绕组盖 44的上表面上且位置与排气孔 44b对应。  As shown in FIG. 13, optionally, the casing 2 includes an upper casing 2a and a lower casing 2b. The upper casing 2 is connected to the exhaust pipe 3, and the lower casing of the upper casing 2 is provided with coils arranged in the up and down direction. Spring 45. The lower casing 2 is connected below the upper casing 2, wherein the motor ^ compression device? The winding cover 30 and the auxiliary winding cover 44 are both disposed in the lower casing 2, wherein the lower end of the coil spring abuts on the upper surface of the auxiliary winding cover 44 at a position corresponding to the vent hole 44b.
如图 1所示, 在本发明的一些优选实施例中, 曲轴 60的上端设有与其同轴设置的 圆板 70。 由此, 固定在曲轴 60的上端的圆板 70旋转混合冷媒, 所以由于离心力, 重 质量的油会飞溅在壳体 2的内壁侧、 因此, 圆板 70具有促进油分离和回到储油腔 F的 作用。  As shown in Fig. 1, in some preferred embodiments of the present invention, the upper end of the crankshaft 60 is provided with a circular plate 70 disposed coaxially therewith. Thereby, the circular plate 70 fixed to the upper end of the crankshaft 60 rotates and mixes the refrigerant, so that heavy oil is splashed on the inner wall side of the casing 2 due to the centrifugal force, and therefore, the circular plate 70 has the function of promoting oil separation and returning to the oil reservoir. The role of F.
根据本发明的再一个实施例, 如图 12所示, 绕组盖 30的上部侧壁上开有贯穿其的 旁通孔 33。 由此, 一部份的排出冷媒逃逸到绕组盖 30 的外侧, 可以减少从绕组盖 30 至电机 M的内部的冷媒量。 可选地, 如图 12所示, 绕组盖 30上还设有压差阀 37, 压差阀对应于旁通孔 33设 置以根据绕组盖 30内侧和外侧的压力差打开或关闭旁通孔 33。 优选地, 压差阀 37为 舌簧阀, 且包括主阀 37a和固定在绕组盖 30外侧壁上的辅助阀 37b。 According to still another embodiment of the present invention, as shown in Fig. 12, the upper side wall of the winding cover 30 is provided with a bypass hole 33 therethrough. Thereby, a part of the discharge refrigerant escapes to the outside of the winding cover 30, and the amount of refrigerant from the winding cover 30 to the inside of the motor M can be reduced. Optionally, as shown in FIG. 12, the winding cover 30 is further provided with a differential pressure valve 37, and the differential pressure valve is disposed corresponding to the bypass hole 33 to open or close the bypass hole 33 according to the pressure difference between the inner side and the outer side of the winding cover 30. . Preferably, the differential pressure valve 37 is a reed valve and includes a main valve 37a and an auxiliary valve 37b fixed to the outer side wall of the winding cover 30.
如图 10所示, 根据本发明的另外一些实施例, 电机 M采用电机绕组 15为集中卷线 方式的变频电机^ 旋转压縮机 RC进一步包括: 位于电机 M和主轴承 53之间的排气消 音器 55, 排气消音器 55具有消音器排气口 56, 消音器排气口 56套设在主轴承 53的轮 毂上。 压縮装置 P内具有双气缸, 且主轴承 53的法兰外径固定在壳体 2的内壁上, 其中, 如图绕组盖 30形成为碗状结构且中央形成有圆形孔, 圆形孔与消音器排气 口 56的外径嵌合。 电机 M具有设在绕组外的绕组绝缘框 17, 其中绕组盖 30的内径与 绕组绝缘框 17嵌合以使电机绕组的下端由绕组盖 30覆盖。  As shown in FIG. 10, according to still other embodiments of the present invention, the motor M adopts a motor winding 15 as a centralized winding type inverter motor. The rotary compressor RC further includes: an exhaust gas between the motor M and the main bearing 53. The muffler 55, the exhaust muffler 55 has a muffler exhaust port 56, and the muffler exhaust port 56 is sleeved on the hub of the main bearing 53. The compression device P has a double cylinder therein, and the outer diameter of the flange of the main bearing 53 is fixed on the inner wall of the casing 2, wherein the winding cover 30 is formed into a bowl-like structure and a circular hole is formed in the center, and a circular hole It is fitted to the outer diameter of the muffler exhaust port 56. The motor M has a winding insulating frame 17 disposed outside the winding, wherein the inner diameter of the winding cover 30 is fitted to the winding insulating frame 17 so that the lower end of the motor winding is covered by the winding cover 30.
可选地, 旋转压縮机还包括第二弹簧 41, 第二弹簧止抵在绕组盖 30的下表面和排 气消音器 55的上表面之间, 这样可以将绕组盖 30朝定子铁芯 12的方向压紧, 防止绕 组盖 30的振动。 但是, 把绕组盖 30固定在绕组绝缘框 17的状态下, 可以省略第二弹 簧 41。  Optionally, the rotary compressor further includes a second spring 41 that abuts between the lower surface of the winding cover 30 and the upper surface of the exhaust muffler 55 such that the winding cover 30 faces the stator core 12 The direction is pressed to prevent vibration of the winding cover 30. However, in a state where the winding cover 30 is fixed to the winding insulating frame 17, the second spring 41 can be omitted.
下面参考图 1-图 13描述根据本发明多个实施例的旋转式压縮机 RC。  A rotary compressor RC according to various embodiments of the present invention will now be described with reference to Figs.
实施例一,  Embodiment 1,
图 1所示的是本实施例 1 的旋转式压縮机 RC的基本构成、 以及与其连接的冷冻循 环装置的概要。 立型旋转压縮机 RC是由在密封圆筒状的壳体 2的内周安装的压縮部件 P、 以及在其上侧配置电机 M等构成, 在壳体 2上配备的储油腔 F中封入油 6。  Fig. 1 is a view showing the basic configuration of a rotary compressor RC of the first embodiment and an outline of a refrigeration cycle device connected thereto. The vertical rotary compressor RC is composed of a compression member P attached to the inner circumference of the sealed cylindrical casing 2, and a motor M disposed on the upper side thereof, and an oil reservoir F provided in the casing 2 The oil is sealed in the middle 6.
电机 M是由固定在壳体 2上的定子 11以及固定在压縮部件 P的曲轴 60的电机转子 The motor M is a stator 11 fixed to the housing 2 and a motor rotor fixed to the crankshaft 60 of the compression member P
20组成。 定子 1 1是由以电磁钢板为材料的定子铁芯 12 以及卷绕其内径侧的电机绕组 15构成。 电机绕组 15的上端和下端分别配置绕组端面 15a和绕组端面 15b。 20 composition. The stator 11 is composed of a stator core 12 made of an electromagnetic steel sheet and a motor winding 15 wound around the inner diameter side thereof. The winding end face 15a and the winding end face 15b are disposed at the upper end and the lower end of the motor winding 15, respectively.
压縮部件 P的上端与定子 11的下端之间, 配备了围住压縮部件 P的主轴承 53上的 排气孔 54和绕组端部 15a的全部的绕组盖 30。 绕组盖 30如图 2所示, 是由配置有上 侧开口部 31 b 和下侧开口部 31a 的圆筒形和圆锥形的组合构成, 在上侧开口部 31 b 上配备 2个突起 35。  Between the upper end of the compression member P and the lower end of the stator 11, a vent hole 54 surrounding the main bearing 53 of the compression member P and all the winding covers 30 of the winding end portion 15a are provided. As shown in Fig. 2, the winding cover 30 is composed of a combination of a cylindrical shape and a conical shape in which the upper opening portion 31b and the lower opening portion 31a are disposed, and two projections 35 are provided on the upper opening portion 31b.
绕组盖 30的下侧开口部 31a的内周是嵌入压縮部件 P的主轴承 53的法兰外周, 上 侧开口部 31 b的内周与绕组端面 15a的外周之间有间隙。 另外, 绕组状的弹簧 40的内 径要比主轴承 53 的法兰外周要大一点点, 由于弹力的作用, 绕组盖 30 的上侧开口部 31 b会压紧在定子铁芯 12的下面。 因此, 可以在压縮部件 P的上部和定子铁芯 12的 下端之间可以切实安装绕组盖 30。 并且如后述, 由于 2个突起 35分别与定子铁芯 12 外周上的铁芯槽 13a嵌合, 所以绕组盖 30 可以固定在正确的位置。 另外, 绕组盖 30 和弹簧 40的设计形状可以根据本发明的主旨适当的进行变更。 The inner circumference of the lower opening portion 31a of the winding cover 30 is the outer circumference of the flange of the main bearing 53 in which the compression member P is fitted, and there is a gap between the inner circumference of the upper opening portion 31b and the outer circumference of the winding end surface 15a. Further, the inner diameter of the coil-shaped spring 40 is slightly larger than the outer circumference of the flange of the main bearing 53, and the upper opening portion 31b of the winding cover 30 is pressed against the lower surface of the stator core 12 due to the elastic force. Therefore, the winding cover 30 can be reliably mounted between the upper portion of the compression member P and the lower end of the stator core 12. Further, as will be described later, since the two projections 35 are fitted to the core grooves 13a on the outer circumference of the stator core 12, the winding cover 30 can be fixed at the correct position. In addition, the winding cover 30 The design shape of the spring 40 and the shape of the spring 40 can be appropriately changed in accordance with the gist of the present invention.
因此, 通过压縮部件 P与绕组盖 30、 电机 M之间的连通, 可以完成图 1中用 " D " 表示的动作体 D。 动作体 D是由压縮部件 P和绕组盖 30、 电机 M构成、 也包含固定在电 机转子 20和曲轴 60上端的圆板 70。所描述的动作体 D是从进行压縮活动的压縮部件 P 及从压縮部件 P中排出的含油的高压冷媒、 从绕组盖 30经过电机 M的内部、 从电机 M 的上部开口部流到油分离腔 T的集合体。  Therefore, the action body D indicated by "D" in Fig. 1 can be completed by the communication between the compression member P and the winding cover 30 and the motor M. The operating body D is composed of a compression member P, a winding cover 30, and a motor M, and also includes a circular plate 70 fixed to the upper ends of the motor rotor 20 and the crankshaft 60. The operation body D described is an oil-containing high-pressure refrigerant that is discharged from the compression member P that performs the compression activity and that is discharged from the compression member P, flows from the winding cover 30 through the inside of the motor M, and flows from the upper opening portion of the motor M to the upper portion of the motor M. An assembly of oil separation chambers T.
图 3是图 1的 X-X截面, 所示的是电机 M的下侧部分的详细、 绕组盖 30的配置、 定子铁芯 12的外周设置的 4个铁芯切口 13与壳体 2的关系。 铁芯切口 13分别, 在中 央处有铁芯槽 13a, 在其相对的 2个铁芯槽 13a上嵌合了绕组盖 30的突起 35。 因此, 紧密连接在定子 1 1的下侧平面的绕组盖 30的上侧开口部 31b与保持绕组盖 15a的外周 保持一定间隙切实固定在定子 11上。 因此, 努力不让它由于通过压縮机的振动和绕组 盖 30的内部的冷媒流动变得松动。  Fig. 3 is an X-X cross section of Fig. 1, showing the details of the lower side portion of the motor M, the arrangement of the winding cover 30, and the relationship between the four core cutouts 13 provided on the outer circumference of the stator core 12 and the casing 2. The core cutout 13 has a core groove 13a at the center, and a projection 35 of the winding cover 30 is fitted to the opposite core slots 13a. Therefore, the upper opening portion 31b of the winding cover 30, which is tightly connected to the lower side plane of the stator 1, and the outer circumference of the holding winding cover 15a are fixed to the stator 11 with a certain gap therebetween. Therefore, efforts are made to prevent it from becoming loose due to vibration through the compressor and refrigerant flow inside the winding cover 30.
4个铁芯切口 13与壳体 2内周之间形成的 4个间隙称之为油通道 S。 本发明中, 4 个油通道 S为油从分离腔 T流下的通道。将定子直接固定在壳体内周的旋转式压縮机中, 通常, 有 2~6处同样形状的铁芯切口, 成为冷媒和油的通道。 另外, 与铁芯切口截面面 积的大小成比例, 电机效率会降低。 但是, 如后述, 由于本发明的油通道 S不会成为冷 媒通道, 其优点是可以縮小其截面面积提高电机效率。  The four gaps formed between the four core cuts 13 and the inner circumference of the casing 2 are referred to as oil passages S. In the present invention, the four oil passages S are passages through which the oil flows from the separation chamber T. The stator is directly fixed to the rotary compressor inside the casing. Usually, there are 2 to 6 iron core cuts of the same shape, which serve as passages for the refrigerant and the oil. In addition, the motor efficiency is reduced in proportion to the size of the cross section of the core cut. However, as will be described later, since the oil passage S of the present invention does not become a refrigerant passage, it is advantageous in that the cross-sectional area can be reduced to improve the efficiency of the motor.
图 4所示的是在壳体 2的内部所构成的动作体 D和空间腔。 空间腔如下述那样可以 分为 3个腔。也就是说, 从壳体 2的底面到绕组盖 30和定子铁芯 12的结合处是可以储 存油的储油腔 F的范围。 另外, 从定子铁芯 12的上面到壳体 2的天花板面是油分离腔 T、 分离从动作体 D流出来的混合冷媒、 是分离冷媒和油的腔。 接下来, 连接油分离腔 Τ和储油腔 F的定子铁芯 12的 4个铁芯切口 13是油通道 S、 为在油分离腔 T中从冷媒 分离出来的油下落到储油腔 F的通道。并且, 本实施例 1中的油分离室 T上配置了排气 管 3。  Fig. 4 shows the operating body D and the space cavity formed inside the casing 2. The space cavity can be divided into three chambers as follows. That is, the junction from the bottom surface of the casing 2 to the winding cover 30 and the stator core 12 is a range of the oil reservoir chamber F in which oil can be stored. Further, from the upper surface of the stator core 12 to the ceiling surface of the casing 2, the oil separation chamber T separates the mixed refrigerant flowing out of the operating body D, and is a chamber for separating the refrigerant and the oil. Next, the four core cuts 13 connecting the oil separation chamber Τ and the stator core 12 of the oil reservoir F are the oil passages S, and the oil separated from the refrigerant in the oil separation chamber T is dropped to the oil reservoir F. aisle. Further, the exhaust pipe 3 is disposed in the oil separation chamber T in the first embodiment.
从油分离腔 T流出来的油, 由于可以确保在储油腔 F中, 所以储油腔 F的油面会上 升。 因此, 如储油腔 F的储油量增加的话, 也可以把油储存在油通道 S的一部分中。 运 转中, 以往的旋转压縮机的最大油面高度是气缸与主轴承之间的接合部附近, 所以与以 往的进行相比, 本实施例 1中, 储油腔 F的保油量大约多出 10~20%的, 另外, 可以把 油面提高至 20%以上。 并且, 由于该储油腔 F的容量增加效果, 在冷冻循环装置的容量 增加时, 可以轻松进行压縮机的封入油量的追加。  Since the oil flowing out of the oil separation chamber T can be secured in the oil reservoir F, the oil level of the oil reservoir F rises. Therefore, if the oil storage amount of the oil reservoir F is increased, the oil can also be stored in a part of the oil passage S. In the operation, the maximum oil level of the conventional rotary compressor is near the joint between the cylinder and the main bearing. Therefore, in the first embodiment, the oil storage chamber F has a larger oil retention amount than in the prior art. 10 to 20%, in addition, the oil surface can be increased to more than 20%. Further, due to the effect of increasing the capacity of the oil reservoir F, when the capacity of the refrigeration cycle apparatus is increased, the amount of oil enclosed in the compressor can be easily added.
在此, 由于从压縮部件 P排出的混合冷媒不经过储油腔 F及油通道 S, 所以与油通 道 S的大小没关系, 通常油分离腔 T的压力与储油腔 F的压力是一样的。 因此, 油通道 S如果有油下落的面积的话那就可以了, 与以往进行比较, 可以縮小铁芯切口 13 的个 数或者截面面积, 可能可以提高电机 M的效率。 Here, since the mixed refrigerant discharged from the compression member P does not pass through the oil reservoir F and the oil passage S, it does not matter the size of the oil passage S. Generally, the pressure of the oil separation chamber T is the same as the pressure of the oil reservoir F. . Therefore, the oil channel S If there is an area of oil drop, it is possible to reduce the number of core cuts 13 or the cross-sectional area compared with the prior art, and it is possible to improve the efficiency of the motor M.
其次, 通过图 1来简单说明在冷冻循环装置中的冷媒和油的流动状况。 从吸气管 9 被吸入到压縮部件 P的压縮腔 52中的低压冷媒和循环油, 由于储油腔 F (高压) 和压 縮腔 52 (低压 ~高压) 的压力差经过滑动部品的间隙而流入压縮腔 52 的油混合, 成为 油比率较大的混合冷媒。在这里, 如果把冷冻循环装置的循环油量和循环冷媒的比率作 为 OCR (油循环比率) 的话, OCR在装置的稳定状态下是通常 1%以下。 另一方面, 储油 腔 F对压縮腔 52的供油量是上述 OCR的几倍以上。  Next, the flow state of the refrigerant and the oil in the refrigeration cycle apparatus will be briefly described with reference to Fig. 1 . The low-pressure refrigerant and the circulating oil sucked into the compression chamber 52 of the compression member P from the suction pipe 9 are passed through the sliding portion due to the pressure difference between the oil reservoir F (high pressure) and the compression chamber 52 (low pressure to high pressure) The oil that has flowed into the compression chamber 52 with the gap is mixed, and becomes a mixed refrigerant having a large oil ratio. Here, if the ratio of the circulating oil amount of the refrigeration cycle apparatus to the circulating refrigerant is OCR (oil circulation ratio), the OCR is usually 1% or less in the steady state of the apparatus. On the other hand, the oil supply amount of the oil reservoir F to the compression chamber 52 is several times or more of the above OCR.
上述的混合冷媒是在压縮腔 52中被压縮从排气孔 54排出到绕组盖 30中, 与完成 主轴承 53的润滑的油混合。在绕组盖 30中增加更多的油量的混合冷媒、经过电机绕组 15的间隙以及一部份通过气隙 25流到油分离腔 T中。  The above-mentioned mixed refrigerant is compressed in the compression chamber 52 and discharged from the exhaust hole 54 into the winding cover 30, and mixed with the oil which completes the lubrication of the main bearing 53. The mixed refrigerant, which adds more oil in the winding cover 30, the gap through the motor winding 15, and a portion flows through the air gap 25 into the oil separation chamber T.
把壳体内压为高压侧的旋转压縮机 RC中, 由于压縮腔 52是直接吸入低温的低压冷 媒,所以压縮腔 52绝热压縮所排出的混合冷媒的温度是壳体 2的气氛围中是最低温的, 另一方面, 电机绕组 15的温度是最高的。 因此, 排出到绕组盖 30中的混合冷媒从绕组 30通到油分离腔 T之前, 可以与电机绕组 15有效地进行热交换。 也就是说, 电机绕组 15冷却, 混合冷媒加热。  In the rotary compressor RC which presses the inside of the casing to the high pressure side, since the compression chamber 52 directly inhales the low-temperature low-pressure refrigerant, the temperature of the mixed refrigerant discharged by the adiabatic compression of the compression chamber 52 is the gas of the casing 2. The lowest temperature in the atmosphere, on the other hand, the temperature of the motor winding 15 is the highest. Therefore, the mixed refrigerant discharged into the winding cover 30 can be efficiently exchanged with the motor winding 15 before being passed from the winding 30 to the oil separation chamber T. That is, the motor winding 15 is cooled and the mixed refrigerant is heated.
加热后的混合冷媒, 虽然冷媒质量降低了, 但由于分散的油反而合流增加了质量, 流到油分离腔 T, 混合冷媒可以轻易分离为冷媒和油。 分离油后的冷媒, 从排气管 3排 至冷凝器 C, 经过膨胀阀 V、 蒸发器 E、 以及储液器 A从吸气管 9还回到压縮腔 52。  The heated mixed refrigerant, although the quality of the refrigerant is lowered, but the dispersed oil increases the mass and flows to the oil separation chamber T, and the mixed refrigerant can be easily separated into a refrigerant and an oil. The refrigerant after separation of the oil is discharged from the exhaust pipe 3 to the condenser C, and is returned from the intake pipe 9 to the compression chamber 52 through the expansion valve V, the evaporator E, and the accumulator A.
另一方面, 从冷媒中分离出来的油, 由于是从油通道 S下落到储油腔 F中, 储油腔 On the other hand, the oil separated from the refrigerant falls from the oil passage S into the oil reservoir F, and the oil reservoir
F已消耗的储油量可以恢复。 因此, 含压縮机的冷媒循环装置, 重复冷媒和油的循环。 另外, 固定在曲轴 60的上端的圆板 70旋转混合冷媒, 所以由于离心力, 重质量的油会 飞溅在壳体 2的内壁侧、 因此, 圆板 70具有促进油分离和回到储油腔 F的作用。 The amount of oil that F has consumed can be recovered. Therefore, the refrigerant circulation device including the compressor repeats the circulation of the refrigerant and the oil. Further, the circular plate 70 fixed to the upper end of the crankshaft 60 rotates and mixes the refrigerant, so that heavy oil may splash on the inner wall side of the casing 2 due to the centrifugal force, and therefore, the circular plate 70 has the function of promoting oil separation and returning to the oil reservoir F. The role.
如上, 本发明因为油分离腔 T的油可以无阻力地下落到储油腔 F中, 所以排气管 3 出来的吐油量可以大幅度减少。 另外, 确保在储油腔 F的油, 由于旋转的电机转子 20 和压縮腔 52中的排出冷媒不会搅拌, 可以保证高储油量和油面。 因此, 不仅仅压縮机 的可靠性的余裕度增加、 由于压縮部件 P的全部滑动部品是浸在油中的, 由于油的密封 效果也能改善压縮机效率。  As described above, in the present invention, since the oil of the oil separation chamber T can fall into the oil reservoir F without resistance, the amount of oil discharged from the exhaust pipe 3 can be greatly reduced. In addition, it is ensured that the oil in the oil reservoir F, because the rotating refrigerant in the rotating rotor 20 and the compression chamber 52 is not stirred, can ensure high oil storage and oil level. Therefore, not only the margin of reliability of the compressor is increased, but also since all the sliding parts of the compression member P are immersed in the oil, the efficiency of the compressor can be improved by the sealing effect of the oil.
图 5所示的是搭载在制冷和制热兼用的分体式空调机中的旋转压縮机中, 在制热运 转中有无绕组盖 30时对压縮机内部的温度分布进行比较。 另外, 为了降低制热运转时 的放热损耗, 壳体 2 的外周是被隔热材料覆盖的。 图 5, 连通压縮部件 P的排气孔 54 的排气消音器 55的消音器排气孔, 是在绕组盖 30中开孔的。 横轴的 TS是气缸 51的吸入冷媒温度, Tdl是从排气消音器 55所排出的冷媒温度, Tml和 Tm2分别是绕组端部 15a和绕组端部 15b的温度, Td2是排气管 3所排出的冷媒 温度, Toi l是储油腔 F的油温。 另外, 纵轴所示的是上述部件的温度 (°C ) 。 Fig. 5 shows a rotary compressor mounted in a split type air conditioner for cooling and heating, and compares the temperature distribution inside the compressor when the winding cover 30 is present during the heating operation. Further, in order to reduce the heat loss during the heating operation, the outer circumference of the casing 2 is covered with a heat insulating material. 5, the muffler vent hole of the exhaust muffler 55 that communicates with the vent hole 54 of the compression member P is bored in the winding cover 30. The TS of the horizontal axis is the temperature of the suction refrigerant of the cylinder 51, Tdl is the temperature of the refrigerant discharged from the exhaust muffler 55, Tml and Tm2 are the temperatures of the winding end portion 15a and the winding end portion 15b, respectively, and Td2 is the exhaust pipe 3 The temperature of the discharged refrigerant, Toi l is the oil temperature of the oil reservoir F. In addition, the vertical axis shows the temperature (°C) of the above components.
在无绕组盖的状态下 (记号 N、 - -〇 - - ) , 从排气消音器 55所排出的高压冷 媒(Tdl ) 的大多数, 与绕组端面 15a接触后, 迂回到气体阻力较少的铁芯切口 13的方 向, 并且从铁芯切口 13 的下部经过到达上部, 移至油分离腔 T。 同时, 残留的冷媒经 过气体阻力较大的电机绕组 15及绕组周边的间隙, 移至油分离腔 Τ。 分流后的 2个高 压冷媒是在油分离腔 Τ中合流后从排气管 3排出。 另一方面, 在有绕组盖的状态下(記 号¥、 - · - ) , 如上述那样, 从排气消音器 55所排出的全部高压冷媒, 经过电机绕 组 15以及绕组周边的间隙, 移至油分离腔 Τ。 此后, 从排气管 3排出。  In the state without the winding cover (symbol N, - -〇- - ), most of the high-pressure refrigerant (Tdl) discharged from the exhaust muffler 55 comes into contact with the winding end face 15a, and the helium returns to less gas resistance. The direction of the core slit 13 is passed from the lower portion of the core slit 13 to the upper portion, and moved to the oil separation chamber T. At the same time, the residual refrigerant passes through the gap between the motor winding 15 and the winding around which the gas resistance is large, and moves to the oil separation chamber Τ. The two high-pressure refrigerants after the split are discharged from the exhaust pipe 3 after being merged in the oil separation chamber. On the other hand, in the state in which the winding cover is provided (marks ¥, -· - ), as described above, all the high-pressure refrigerant discharged from the exhaust muffler 55 passes through the gap between the motor winding 15 and the winding, and is moved to the oil. Separate the cavity. Thereafter, it is discharged from the exhaust pipe 3.
通过有无绕组盖来比较绕组端面温度。 由于排出冷媒 (Tdl ) 的冷却效果, 绕组端 部 15a ( Tml )和绕组端部 15b ( Tm2 )的温度, 都是有绕组盖时较低,绕组端部 15b ( Tm2 ) 的最高温度有约 10 °C之差。 另一方面, 排出温度 (Td2 ) 在有绕组盖时, 温度变高, 与 无绕组盖的温度差约为 12 °C。  The winding end face temperature is compared by the presence or absence of a winding cover. Due to the cooling effect of the discharge refrigerant (Tdl), the temperature of the winding end portion 15a (Tml) and the winding end portion 15b (Tm2) is lower when there is a winding cover, and the maximum temperature of the winding end portion 15b (Tm2) is about 10 The difference between °C. On the other hand, when the discharge temperature (Td2) has a winding cover, the temperature becomes high, and the temperature difference from the winding-free cover is about 12 °C.
并且, 储油腔 F的油温度 (Toi l ) 也会产生显著的差异。 有绕组盖时, 与无绕组盖 进行比较的话, 约高出 14°C。 其原因是, 有绕组盖时, 与排出冷媒 (Tdl ) 之间没有热 交换; 无绕组盖时, 储油腔的油通过排出冷媒 (Tdl ) 直接冷却的原理。 有绕组盖的状 态下, 储油腔 F的油温度大概是通过从油分离腔 T所落下的油来决定的。  Moreover, the oil temperature (Toi l ) of the oil reservoir F also produces a significant difference. When there is a winding cover, it is about 14 °C higher than the windingless cover. The reason for this is that there is no heat exchange with the discharge refrigerant (Tdl) when there is a winding cover; the principle that the oil in the oil reservoir is directly cooled by the discharge refrigerant (Tdl) when there is no winding cover. In the state with the winding cover, the oil temperature of the oil reservoir F is probably determined by the oil falling from the oil separation chamber T.
如所述, 通过图 5就可发现: 由于绕组盖 30, 电机绕组温度降低、 排出气体温度与 油温度在增加。 电机绕组温度降低, 会使电机故障率降低和电机效率提升的效果、排出 气体温度的增加会使空调机和热水器分别会有制热舒适性提高和热水温度提高的效果、 油温的增加有防止由于油过热度降低而引起的油粘度降低的效果。  As can be seen from Figure 5, due to the winding cover 30, the motor winding temperature is lowered, the exhaust gas temperature and the oil temperature are increasing. When the motor winding temperature is lowered, the motor failure rate is lowered and the motor efficiency is improved. The increase of the exhaust gas temperature will increase the heating comfort and the hot water temperature increase, and the oil temperature increase. Prevents the effect of oil viscosity reduction due to a decrease in oil superheat.
其次, 根据图 6来说明通过较小的设计改善来进一步实现本实施例 1效果的方法。 旋转式的压縮部件 P是由气缸 51、 以及在该上下面组装的主轴承承 53和副轴承 57、在 压縮腔 52上配备的活塞 63和滑片 64、 偏芯运转活塞 63、 通过主轴承 53和副轴承 57 进行滑动支持的曲轴 60等构成。  Next, a method of further realizing the effect of the first embodiment by a small design improvement will be described based on Fig. 6 . The rotary compression member P is composed of a cylinder 51, a main bearing bearing 53 and a sub-bearing 57 assembled on the upper and lower surfaces, a piston 63 and a sliding plate 64 provided on the compression chamber 52, and an eccentric operating piston 63. The main bearing 53 and the sub-bearing 57 are configured by a crankshaft 60 that slidably supports.
因此, 通过在气缸 51的滑片 64的背部构成的滑片腔 67的上下开口部分别堵塞上 盖 68a和下盖 68b, 使滑片腔 67半封闭。 上盖 68a和下盖 68b要防止滑片 64的往复运 动引起的储油腔 F 的油搅拌, 从而达到稳定油面的作用。 另外, 下盖 68b上的供油孔 69是对滑片腔 67进行供油。 另外, 滑片弹簧孔 65在储油腔 F打开的状态下, 其开口 部可以用一个包括上盖 68a和下盖 68b -字形状的板来堵塞。  Therefore, the slider chamber 67 is semi-closed by blocking the upper cover 68a and the lower cover 68b at the upper and lower opening portions of the slider chamber 67 formed at the back of the slider 64 of the air cylinder 51, respectively. The upper cover 68a and the lower cover 68b are intended to prevent oil agitation of the oil reservoir F caused by the reciprocating motion of the slider 64, thereby achieving the effect of stabilizing the oil level. Further, the oil supply hole 69 in the lower cover 68b supplies oil to the slider chamber 67. Further, in the state where the oil reservoir chamber F is opened, the opening portion of the slider spring hole 65 can be blocked by a plate including the upper cover 68a and the lower cover 68b.
图 6中, 曲轴 60的油槽 60a的上端是采用不在绕组盖 30中开口的设计。 通过该设 计, 从曲轴 60的内径排出的油, 由于是从主轴承 53的上部流向下部的, 所以供的油是 不会流到绕组盖 30中的。 因此, 流到油分离腔的油就会只是从压縮腔 52所排出的油混 合冷媒, 从排气管 3排出的吐油量会减少。 In Fig. 6, the upper end of the oil groove 60a of the crankshaft 60 is designed to be not open in the winding cover 30. Through this setting Since the oil discharged from the inner diameter of the crankshaft 60 flows downward from the upper portion of the main bearing 53, the supplied oil does not flow into the winding cover 30. Therefore, the oil flowing into the oil separation chamber is only mixed with the oil discharged from the compression chamber 52, and the amount of oil discharged from the exhaust pipe 3 is reduced.
图 7所示的是本实施例 1的应用设计例、 即使把排气管 3配置成对油通道 S开口也 可以。 该设计中, 在油分离腔 T的油中所分离出的冷媒是从配置有排气管 3的油通道 S 的上端流向排气管 3的开口部。 另一方面, 油分离腔 T中分离出来的油的大多数, 从没 配置排气管 3的 3个油通道 S下落到储油腔 F。 但是, 由于其中的一部分是与冷媒混合 从排气管 3排出的, 所以出现吐油量有一点点增加的现象, 但与以往的设计进行比较, 吐油量大幅减少。  Fig. 7 shows an application design example of the first embodiment, even if the exhaust pipe 3 is disposed to open to the oil passage S. In this design, the refrigerant separated in the oil in the oil separation chamber T flows from the upper end of the oil passage S in which the exhaust pipe 3 is disposed to the opening of the exhaust pipe 3. On the other hand, most of the oil separated in the oil separation chamber T is dropped from the three oil passages S of the exhaust pipe 3 to the oil reservoir F. However, since some of them are discharged from the exhaust pipe 3 by mixing with the refrigerant, there is a slight increase in the amount of oil discharged. However, compared with the conventional design, the amount of oil discharged is greatly reduced.
图 8和图 9是油通道 S的替代设计例。 图 8中, 定子铁芯 12的外周与电机绕组 15 之间设有贯通定子铁芯 12的上下的数个的定子通孔 14。 该定子通孔 14成为油落下油 通道 S的替代手段。 图 9, 在壳体 2的外部设有在油分离腔 T和储油腔 F上开口的旁通 管 90。 该旁通管 90成为油通道 S的替代手段。  Figures 8 and 9 are alternative designs of the oil passage S. In Fig. 8, a plurality of stator through holes 14 penetrating the upper and lower sides of the stator core 12 are provided between the outer circumference of the stator core 12 and the motor winding 15. The stator through hole 14 serves as an alternative means for the oil drop passage S. Figure 9. A bypass pipe 90 opening in the oil separation chamber T and the oil reservoir F is provided outside the casing 2. This bypass pipe 90 serves as an alternative to the oil passage S.
其次, 说明绕组盖 30的材料。 绕组盖 30是用可达到电气绝缘、 耐冷媒、 耐油、 耐 热等要求的合成树脂材料等进行成型的。例如: 可以借用集中卷线方式电机等的电机绕 组绝缘框所使用的 PBT (热塑性饱和聚酯) 等。 该材料允许与电机绕组 15接触。 另外, 即使是钢板等的金属材料, 如果对于电机绕组实施了绝缘处理, 或与电机绕组之间保证 一定以上的间隙的话也是可以使用的。 实施例二,  Next, the material of the winding cover 30 will be described. The winding cover 30 is formed of a synthetic resin material which can achieve electrical insulation, refrigerant resistance, oil resistance, heat resistance and the like. For example, PBT (thermoplastic saturated polyester) used in the motor winding insulation frame of a concentrated winding motor or the like can be borrowed. This material allows contact with the motor windings 15. In addition, even a metal material such as a steel plate can be used if the motor winding is insulated or a certain gap is ensured between the motor winding and the motor winding. Embodiment 2,
图 10所示的实施例 2, 是对实施例 1中采用的绕组盖 30进行小型化、 另外, 其目 的是增加储油腔 F的容积。实施例 2中的压縮部件 P是采用由双缸组成的旋转方式。另 夕卜, 把主轴承 53的法兰外径固定在壳体 2的内壁上。 电机 M采用在电机绕组 15为集中 卷线方式的变频电机。  The embodiment 2 shown in Fig. 10 is for miniaturizing the winding cover 30 employed in the first embodiment, and further, it is intended to increase the volume of the oil reservoir F. The compression member P in the second embodiment is a rotation type composed of a double cylinder. Further, the outer diameter of the flange of the main bearing 53 is fixed to the inner wall of the casing 2. The motor M uses a variable frequency motor in which the motor winding 15 is a concentrated winding method.
在上下宽度较小的碗状的绕组盖 30的中心设立的圆形孔与沿着主轴承 53的轮毂进 行开口的消音器排气口 56的外径嵌合。 另外, 由于绕组盖 30的外周框的内径与电机 M 的绕组绝缘框 17的外径嵌合, 所以绕组端面 15a是用绕组盖 30来覆盖的。 在绕组盖 30的底面和排气消音器 55的上表面之间配备的第二弹簧 41将绕组盖 30朝定子铁芯 12 的方向压紧, 防止绕组盖 30的振动。 但是, 把绕组盖 30固定在绕组绝缘框 17的状态 下, 可以省略第二弹簧 41。  A circular hole formed in the center of the bowl-shaped winding cover 30 having a small upper and lower width is fitted to the outer diameter of the muffler exhaust port 56 which is opened along the hub of the main bearing 53. Further, since the inner diameter of the outer peripheral frame of the winding cover 30 is fitted to the outer diameter of the winding insulating frame 17 of the motor M, the winding end face 15a is covered with the winding cover 30. A second spring 41 provided between the bottom surface of the winding cover 30 and the upper surface of the exhaust muffler 55 presses the winding cover 30 toward the stator core 12 to prevent vibration of the winding cover 30. However, in a state where the winding cover 30 is fixed to the winding insulating frame 17, the second spring 41 can be omitted.
实施例 2中、 从双缸排出的高压冷媒在排气消音器 55 中合流后经过消音器排气口 56,流到绕组盖 30的内部。此后, 与实施例 1一样, 高压冷媒与电机绕组 15热交换后, 流到油分离腔 τ。 In the second embodiment, the high-pressure refrigerant discharged from the twin cylinders merges in the exhaust muffler 55, passes through the muffler exhaust port 56, and flows into the inside of the winding cover 30. Thereafter, as in the first embodiment, after the high-pressure refrigerant is heat-exchanged with the motor winding 15, Flow to the oil separation chamber τ.
实施例 2所示的是, 通过把排气消音器 55和绕组盖 30串联起来、 另外, 电机 Μ中 采用集中式卷线方式, 可能实现绕组盖 30的小型化、 可以扩大储油腔 F的容积。 另外, 实施例 2所示的是, 绕组盖 30是可以应用于多缸旋转压縮机和变频方式的电机中的。 并且, 如实施例 1的图 6所示, 双缸中配置的滑片腔 (图未示出)进行半封闭化, 可以 防止由于滑片对储油腔 F的油搅拌。  In the second embodiment, by connecting the exhaust muffler 55 and the winding cover 30 in series, and in the motor winding, a centralized winding method is adopted, it is possible to achieve miniaturization of the winding cover 30 and enlarge the oil reservoir F. Volume. Further, as shown in Embodiment 2, the winding cover 30 is applicable to a multi-cylinder rotary compressor and a variable frequency motor. Further, as shown in Fig. 6 of the first embodiment, the slider chamber (not shown) disposed in the double cylinder is semi-closed, and oil agitation due to the slider to the oil reservoir F can be prevented.
并且, 双缸旋转压縮机, 由于固定在电机转子 20 的平衡块 (图未示出) 较小、 集 中卷线方式的绕组端部 15较小, 所以有利于绕组盖 30的小型化。 另外, 其特点是通过 集中卷线方式, 可扩大电机内部的冷媒通道。  Further, in the two-cylinder rotary compressor, since the balance block (not shown) fixed to the rotor 20 of the motor is small and the winding end portion 15 of the concentrated winding type is small, the miniaturization of the winding cover 30 is facilitated. In addition, it is characterized by a concentrated winding method that expands the refrigerant passage inside the motor.
图 1 1中所示的实施例 2是图 10的应用设计例、 通过连通管 32中连接排气消音器 The embodiment 2 shown in Fig. 1 is an application design example of Fig. 10, and the exhaust muffler is connected through the communication pipe 32.
55和绕组盖 30。 因此, 从压縮部件 Ρ至排气消音器 55中排出的高压冷媒, 从连通管 32经过绕组盖 30, 从电机 Μ的内部流到油分离腔 Τ。 55 and winding cover 30. Therefore, the high-pressure refrigerant discharged from the compression member Ρ to the exhaust muffler 55 flows from the communication pipe 32 through the winding cover 30 to the oil separation chamber 内部 from the inside of the motor Μ.
该设计例中,从主轴承 53的油槽 53a的上端排出的油,直接与储油腔 F的油合流。 因此, 得出储油腔 F的油量变化很少、 并且, 排气管 3的吐油量会更少。 所述的实施例 2所示的是, 通过连通管 32中连接压縮部件 P出来的排气通道和绕组盖 30, 可获得新 的效果。  In this design example, the oil discharged from the upper end of the oil groove 53a of the main bearing 53 directly merges with the oil of the oil reservoir F. Therefore, it is found that the oil amount of the oil storage chamber F changes little, and the discharge amount of the exhaust pipe 3 is less. As shown in the second embodiment, a new effect can be obtained by the exhaust passage and the winding cover 30 which are connected to the compression member P in the communication pipe 32.
图 11的右图所示的是, 绕组盖 30、 及连接绕组盖 30的连结管 32的详细情况。 配 备在绕组盖 30中央的轴孔 62, 有贯通曲轴 60的孔、 与曲轴 60的外径之间有一点点间 隙用来进行滑动。 另外, 即使把连结管 32与绕组盖 30连成一体进行成型也可以的, 如 果有另外的弹性管部品的话, 就可以容易地与排气消音器 55连接。 实施例三,  The right side of Fig. 11 shows the details of the winding cover 30 and the connecting pipe 32 connecting the winding cover 30. The shaft hole 62 provided in the center of the winding cover 30 has a hole penetrating the crankshaft 60 and a slight gap between the outer diameter of the crankshaft 60 for sliding. Further, even if the connecting pipe 32 and the winding cover 30 are integrally formed, it is possible to easily connect with the exhaust muffler 55 if there is another elastic pipe member. Embodiment 3,
把壳体作为高压侧的旋转压縮机 RC, 由于在吸入回路上有储液器 A, 通常, 压縮腔 The housing is used as a rotary compressor RC on the high pressure side, because there is a reservoir A on the suction circuit, usually, the compression chamber
52 会避免过剩的冷媒吸入。 但是, 在启动和除霜运转、 冷媒的过封入等时侯, 临时会 有大量的液冷媒流入压縮腔 52, 排出冷媒量会异常增多。 同样, 变频电机式的大型旋 转压縮机中, 在高速运转时, 连续排出冷媒量为最大。 在这样的运转条件下, 由于经过 绕组盖 30的大量冷媒, 可能会导致绕组盖 30的振动及松动。 52 will avoid excessive refrigerant inhalation. However, when starting and defrosting operation, over-sealing of the refrigerant, etc., a large amount of liquid refrigerant temporarily flows into the compression chamber 52, and the amount of discharged refrigerant is abnormally increased. Similarly, in a large-scale rotary compressor type variable-speed compressor, the amount of continuous refrigerant discharged is maximized during high-speed operation. Under such operating conditions, vibration and looseness of the winding cover 30 may occur due to the large amount of refrigerant passing through the winding cover 30.
作为上述课题的对策, 图 12所示的实施例 3, 在绕组盖 30的上部追加旁通孔 33、 一部份的排出冷媒逃逸到绕组盖 30的外侧,可以减少从绕组盖 30至电机 M的内部的冷 媒量。 流出到绕组盖 30外侧的冷媒, 经过油通道 S、 流至油分离腔 T、 与通过电机 Μ 的内径面的冷媒合流。 期间, 从油分离腔 Τ下落到储油腔 F的油量减少, 排气管 3出来 的吐油量会增加。 在此, 从绕组 30经过电机 M的内部后流入油分离腔 T的冷媒量、 与从旁通孔 33经 过油通道 S后流入油分离腔 Τ的冷媒量的比例为 8 : 2。 另一方面, 无绕组盖 30的状态 下, 也就是以往的设计中, 由于考虑上述的比例约为 4 : 6, 由于有无绕组盖 30的影响, 从油通道 S流入油分离腔 Τ的冷媒量的比例是 Q . 25: 1 . 5 0或者 1: 6。 As a countermeasure against the above problem, in the third embodiment shown in FIG. 12, the bypass hole 33 is added to the upper portion of the winding cover 30, and a part of the discharge refrigerant escapes to the outside of the winding cover 30, thereby reducing the winding cover 30 to the motor M. The amount of refrigerant inside. The refrigerant that has flowed out of the outside of the winding cover 30 passes through the oil passage S, flows to the oil separation chamber T, and merges with the refrigerant passing through the inner diameter surface of the motor bore. During this period, the amount of oil falling from the oil separation chamber to the oil reservoir F is reduced, and the amount of oil discharged from the exhaust pipe 3 is increased. Here, the ratio of the amount of refrigerant flowing from the winding 30 to the oil separation chamber T after passing through the inside of the motor M and the amount of refrigerant flowing from the bypass hole 33 through the oil passage S into the oil separation chamber is 8:2. On the other hand, in the state without the winding cover 30, that is, in the conventional design, since the above ratio is considered to be about 4: 6, the refrigerant flowing from the oil passage S into the oil separation chamber is affected by the presence or absence of the winding cover 30. The ratio of the quantity is Q . 25: 1. 5 0 or 1: 6.
因此, 有旁通孔 33的实施例 3中, 从油通道 S流入油分离腔 Τ的冷媒量压倒性较 少, 因此有利于增加吐油量。 结果, 如果有需要的话, 允许增加旁通孔 33的个数及面 积。 也就是说, 通过绕组盖 30形成的腔不是封闭的, 即使是半封闭的腔也可以。  Therefore, in the third embodiment having the bypass hole 33, the amount of refrigerant flowing from the oil passage S into the oil separation chamber is less overwhelming, and thus it is advantageous to increase the amount of oil discharged. As a result, it is allowed to increase the number and area of the bypass holes 33 if necessary. That is to say, the cavity formed by the winding cover 30 is not closed, even a semi-closed cavity.
在此, 在绕组盖 30上追加旁通孔 33的设计中, 只在排出冷媒量过大期间, 打开旁 通孔 33就可以了。 因此, 超出预先设定的排出冷媒量的期间, 把旁通孔 33打开, 当达 到设定值以下时, 关闭旁通孔 33, 很方便。  Here, in the design in which the bypass hole 33 is added to the winding cover 30, the bypass hole 33 can be opened only when the amount of discharged refrigerant is excessively large. Therefore, when the amount of the discharged refrigerant is exceeded, the bypass hole 33 is opened, and when the set value or lower is reached, the bypass hole 33 is closed, which is convenient.
图 12 的右图所示的时, 追加简单的压差阀 37、 根据绕组盖 30的内压力与绕组盖 30的外侧压力 (与储油腔 F相同) 之间的压差、 通过压差阀 37进行开、 关旁通孔 33 以达到上述目的的手段。 由于排出冷媒量过大的话绕组盖 30的内压力增加, 所以压差 阀 37打开, 排出过剩的冷媒。 但是, 如果减少内压力的话, 由于压差阀 37是关闭的, 所以会停止排出。 另外, 该实施例 3中, 压差阀 37是由主阀 37a及辅助阀 37b所构成 的舌簧阀, 将其把该固定在绕组盖 30的侧壁上。 实施例四,  When the right side of Fig. 12 is shown, a simple differential pressure valve 37 is added, and a pressure difference between the internal pressure of the winding cover 30 and the outer pressure of the winding cover 30 (same as the oil reservoir F) is passed, and the differential pressure valve is passed. 37 means for opening and closing the through hole 33 to achieve the above purpose. Since the internal pressure of the winding cover 30 is increased because the amount of discharged refrigerant is excessively large, the differential pressure valve 37 is opened to discharge excess refrigerant. However, if the internal pressure is reduced, since the differential pressure valve 37 is closed, the discharge is stopped. Further, in the third embodiment, the differential pressure valve 37 is a reed valve composed of the main valve 37a and the auxiliary valve 37b, and is fixed to the side wall of the winding cover 30. Embodiment 4,
图 13所示的实施例 3, 其特征是追加辅助绕组盖 44围住绕组端面 15b。 图 13的右 图所示的是辅助绕组盖 44的详细。辅助绕组盖 44是碗状的盖, 该外周上配备了数个的 外周孔 4 及 2个辅助突起 35b、 中心部具备的排气孔 44b。 另外, 辅助绕组盖 44可以 使用与绕组盖 30—样的材料。  The embodiment 3 shown in Fig. 13 is characterized in that an additional auxiliary winding cover 44 surrounds the winding end face 15b. The right side of Figure 13 shows the details of the auxiliary winding cover 44. The auxiliary winding cover 44 is a bowl-shaped cover, and the outer circumference is provided with a plurality of outer peripheral holes 4 and two auxiliary projections 35b, and a vent hole 44b provided in the center portion. Alternatively, the auxiliary winding cover 44 may use a material similar to the winding cover 30.
图 13中, 与实施例 1的绕组盖 30—样, 用辅助绕组盖 44将绕组端面 15b围住后、 把 2个辅助突起 35b嵌入铁芯槽 13a。  In Fig. 13, as in the winding cover 30 of the first embodiment, the winding end faces 15b are surrounded by the auxiliary winding cover 44, and the two auxiliary projections 35b are fitted into the core groove 13a.
可选地, 壳体 2包括: 上壳体 2£1和下壳体 2b, 上壳体 2a与排气管 3相连, 上壳体 Optionally, the housing 2 comprises: an upper housing 2£1 and a lower housing 2b, the upper housing 2a being connected to the exhaust pipe 3, the upper housing
2a的下表面上设有上下方向设置的线圈弹簧 45。 下壳体 2b连接在上壳体 2a的下方, 其中电机^ 压縮装置?、绕组盖 30和辅助绕组盖 44均设在下壳体 2b内, 其中线圈弹 簧 45的下端止抵在辅助绕组盖 44 ) 上表面上且位置与排气孔 44b对应。 A coil spring 45 provided in the vertical direction is provided on the lower surface of 2a. The lower casing 2b is connected below the upper casing 2a, wherein the motor ^ compression means? The winding cover 30 and the auxiliary winding cover 44 are both disposed in the lower casing 2b, wherein the lower end of the coil spring 45 abuts against the upper surface of the auxiliary winding cover 44) and is positioned corresponding to the vent hole 44b.
这样, 把预先已配置有线圈弹簧 45的上壳体 2a插入下壳体 2b中、 辅助绕组盖 44 被压紧在线圈弹簧 45上固定在定子 11的上面。此时, 绕组端面 15b的全部是被辅助绕 组盖 44覆盖。数个的外周孔 44a是油的排气孔、 在绕组端面 15b的外周上开孔。 另外, 排气孔 44b对应线圈弹簧 45的内径。 与实施例 1一样, 包含从压縮部件的排气孔 54所排出的油的混合冷媒, 经过绕组 盖 30、 一边冷却电机绕组 15—边流出到辅助绕组盖 44中。 在这里, 质量大的油飞溅 在辅助绕组盖 44的内周, 多外周孔 44a向油通道 S下落。 另一方面, 质量小的冷媒经 过圆板 70的上面及辅助绕组盖 44之间的间隙、 从排气孔 44b向排气管 3, 之后向冷凝 器 C排出。 排出冷媒中残留的油在流入排气管 3之前, 先滑过辅助绕盖 44向油通道 S 下落。 Thus, the upper casing 2a, in which the coil spring 45 has been previously disposed, is inserted into the lower casing 2b, and the auxiliary winding cover 44 is pressed against the coil spring 45 to be fixed to the upper surface of the stator 11. At this time, all of the winding end faces 15b are covered by the auxiliary winding cover 44. The plurality of outer peripheral holes 44a are oil vent holes, and are opened on the outer circumference of the winding end surface 15b. Further, the exhaust hole 44b corresponds to the inner diameter of the coil spring 45. As in the first embodiment, the mixed refrigerant including the oil discharged from the exhaust port 54 of the compression member flows out of the auxiliary winding cover 44 while cooling the motor winding 15 through the winding cover 30. Here, a large mass of oil splashes on the inner circumference of the auxiliary winding cover 44, and the plurality of outer peripheral holes 44a fall toward the oil passage S. On the other hand, the refrigerant having a small mass passes through the gap between the upper surface of the circular plate 70 and the auxiliary winding cover 44, and is discharged from the exhaust hole 44b to the exhaust pipe 3, and then discharged to the condenser C. The oil remaining in the discharge refrigerant first slides over the auxiliary winding cover 44 to the oil passage S before flowing into the exhaust pipe 3.
如所述, 辅助绕组盖 44, 不仅仅可以进一步增大油分离效果、 减少对冷媒循环装置 的吐油量, 还可以降低最容易受热的绕组端部 15b的温度。  As described, the auxiliary winding cover 44 can not only further increase the oil separation effect, reduce the amount of oil discharged to the refrigerant circulation device, but also reduce the temperature of the winding portion 15b which is most susceptible to heat.
需要说明的是, 关于产业上的利用可能性:  It should be noted that regarding the utilization possibilities of the industry:
根据本发明实施例的旋转压縮机, 虽有必要追加绕组盖 30, 但主要部品中的压縮部 件及电机、 以及壳体 2等以往设计式样可以借用, 量产性良好。 并且, 本发明可广泛应 用在立式旋转压縮机及涡旋压縮机等的回转式压縮机中、 以及搭载该压縮机的空调 、 冷冻机器、 C02 热水器等的用途中。 另外, 温室化系数 (GWP ) 较低、 计划今后作为空 调机等的新冷媒纳入采用计划的冷媒 R32 , 存在动作温度比以往冷媒要高的课题, 通过 本发明的应用, 可以更加容易解决该课题。  According to the rotary compressor of the embodiment of the present invention, it is necessary to add the winding cover 30, but the conventional design such as the compression member, the motor, and the casing 2 in the main parts can be borrowed, and the mass productivity is good. Further, the present invention can be widely applied to rotary compressors such as vertical rotary compressors and scroll compressors, and applications such as air conditioners, refrigeration equipment, and CO2 water heaters in which the compressors are mounted. In addition, the greenhouse gasification coefficient (GWP) is low, and it is planned that the new refrigerant, such as an air conditioner, will be included in the planned refrigerant R32, and the operating temperature is higher than that of the conventional refrigerant. The application of the present invention makes it easier to solve the problem. .
根据本发明实施例的旋转压縮机的其他构成例如压縮装置等以及操作对于本领域普通 技术人员而言都是已知的, 这里不再详细描述。 根据本发明第二方面实施例的冷冻循环装置, 包括: 根据本发明第一方面实施例的 旋转压縮机、 冷凝器(:、 蒸发器 E、 膨胀装置 V和储液器 。 如图 14和图 15所示, 冷 凝器 C与旋转压縮机中的排气管 3连接,蒸发器通过膨胀装置 V与冷凝器相连。可选地, 膨胀装置 V为膨胀阀。 储液器 A连接在蒸发器 E和与压縮腔 52连通的吸气管 9之间。  Other configurations of the rotary compressor according to embodiments of the present invention, such as compression devices and the like, and operations are known to those skilled in the art and will not be described in detail herein. A refrigeration cycle apparatus according to an embodiment of the second aspect of the present invention, comprising: a rotary compressor, a condenser (:, an evaporator E, an expansion device V, and a reservoir according to an embodiment of the first aspect of the present invention. As shown in Fig. 15, the condenser C is connected to the exhaust pipe 3 in the rotary compressor, and the evaporator is connected to the condenser through the expansion device V. Alternatively, the expansion device V is an expansion valve. The reservoir A is connected to the evaporation. The device E is between the suction pipe 9 and the compression chamber 52.
根据本发明一个实施例的冷冻循环装置还包括: 冷媒注入管 80, 冷媒注入管 80的 一端连接在冷凝器 C和膨胀装置 V的连接通路、 且另一端连接至副轴承 57的法兰侧面 并与压縮腔 52连通。 可选地, 冷媒注入管 80上设有流量调整阀 86。 进一步地, 冷冻 循环装置还包括: 温度感应器 85和控制装置 87, 如图 14所示, 温度感应器 85与排气 管 3连接, 控制装置 87与温度感应器 85连接。  The refrigeration cycle apparatus according to an embodiment of the present invention further includes: a refrigerant injection pipe 80 having one end connected to the connection passage of the condenser C and the expansion device V and the other end connected to the flange side of the sub-bearing 57 and It is in communication with the compression chamber 52. Optionally, a flow regulating valve 86 is disposed on the refrigerant injection pipe 80. Further, the refrigeration cycle device further includes: a temperature sensor 85 and a control device 87. As shown in Fig. 14, the temperature sensor 85 is connected to the exhaust pipe 3, and the control device 87 is connected to the temperature sensor 85.
下面参考图 14- 15具体描述根据本发明实施例的冷冻循环装置。  A refrigeration cycle apparatus according to an embodiment of the present invention will be specifically described below with reference to Figs.
实施例五,  Embodiment 5,
旋转压縮机的压縮负荷会随着环境温度的变化而变动, 在制冷及制热运转的过负荷 条件中, 出现电机绕组温度超出安全界限的课题。 为了解决该课题, 实施例 5中, 利用 本发明的特点, 通过压縮部件中的排出冷媒直接冷却电机绕组。 为此, 把液冷媒喷射系 统应用于旋转压縮机 RC中, 进行电机绕组冷却效率及电机温度控制的改善。 图 14所示的实施例 5表示, 在含旋转压縮机 RC的冷冻循环装置中, 把冷媒注入管 80的两端分别连接到冷凝器 C和膨胀阀 V之间、 以及副轴承 57的法兰侧面。 另外, 冷 媒注入管 80的中途有流量调整阀 86、 固定在排气管 3上的温度感应器 85与控制装置 87连接起来。 另外, 在副轴承 57上配备的冷媒注入孔 81是在压縮腔 52上开孔。 The compression load of the rotary compressor fluctuates with changes in the ambient temperature. In the overload conditions of the cooling and heating operation, the motor winding temperature exceeds the safety limit. In order to solve this problem, in the fifth embodiment, the motor winding is directly cooled by the discharge refrigerant in the compression member by the features of the present invention. To this end, the liquid refrigerant injection system It is applied to the rotary compressor RC to improve the motor winding cooling efficiency and motor temperature control. Embodiment 5 shown in Fig. 14 shows a method of connecting both ends of the refrigerant injection pipe 80 between the condenser C and the expansion valve V, and the sub-bearing 57 in the refrigeration cycle apparatus including the rotary compressor RC. Lan side. Further, a flow rate adjusting valve 86 and a temperature sensor 85 fixed to the exhaust pipe 3 are connected to the control unit 87 in the middle of the refrigerant injection pipe 80. Further, the refrigerant injection hole 81 provided in the sub-bearing 57 is opened in the compression chamber 52.
由于经过流量调整阀 86后注入压縮腔 52的液体冷媒, 可降低温度的排出冷媒经过 绕组盖 30直接冷却电机绕组 15。 也就是说, 注入压縮腔 52的液体冷媒, 没有冷却储 油腔 T的油 6及定子铁芯 12,被用于电机绕组 15的冷却。 因此, 与以往的压縮机相比, 用少量的液冷媒量就可实现高效率的冷却效果。也就是说, 可防止过量注入冷媒量带来 电气消耗的增加。 另外, 由于没有冷却油 6, 所以不会出现油的过热度降低的问题。  Due to the liquid refrigerant injected into the compression chamber 52 after passing through the flow regulating valve 86, the temperature-reducing refrigerant can directly cool the motor winding 15 through the winding cover 30. That is, the liquid refrigerant injected into the compression chamber 52, the oil 6 that does not cool the reservoir T, and the stator core 12 are used for cooling the motor winding 15. Therefore, compared with the conventional compressor, a high-efficiency cooling effect can be achieved with a small amount of liquid refrigerant. In other words, it is possible to prevent an increase in electrical consumption due to excessive injection of refrigerant. In addition, since there is no cooling oil 6, there is no problem that the degree of superheat of the oil is lowered.
另外, 如图 5的说明, 本实施例的特征是排出冷媒温度接近电机绕组的最高温度。 因此, 通过温度感应器 85来监控排气管 3的温度、 从而调整流量调整阀 86的开度、 可 以适当控制电机绕组 15的温度。 另外, 实施例 5这种以改善冷冻循环装置的效率为目 的的气体冷媒喷射技术, 也可以获得相同的作用与效果。 另外, 在无需严密控制电机绕 组 15的状态下, 可省略流量调整阀 86及温度感应器 85。 实施例六,  Further, as illustrated in Fig. 5, the present embodiment is characterized in that the discharge refrigerant temperature is close to the maximum temperature of the motor winding. Therefore, the temperature of the exhaust pipe 3 is monitored by the temperature sensor 85, thereby adjusting the opening degree of the flow regulating valve 86, and the temperature of the motor winding 15 can be appropriately controlled. Further, the same action and effect can be obtained by the gas refrigerant injection technique of the fifth embodiment for the purpose of improving the efficiency of the refrigeration cycle apparatus. Further, the flow rate adjusting valve 86 and the temperature sensor 85 can be omitted in a state where the motor winding 15 is not required to be closely controlled. Embodiment 6,
例如日本专利特开平 9-217692 (特开 1997-217692 )、 "压縮机密封式涡旋压縮机" 所示的把壳体内压力作为高压侧的立式涡旋压縮机与旋转式压縮机存在同样的课题。图 15所示的实施例 6,应用实施例 1至实施例 5中已公示的技术,解决涡旋压縮机的课题。  For example, Japanese Patent Laid-Open No. Hei 9-217692 (JP-A-1997-217692), "Compressor-Coiled Scroll Compressor", the internal scroll pressure as a high-pressure side vertical scroll compressor and rotary pressure The same problem exists in the shrinking machine. The embodiment 6 shown in Fig. 15 solves the problems of the scroll compressor by applying the techniques disclosed in the first to the fifth embodiments.
实施例 6的立式涡旋压縮机 SC是由组装在密封圆筒形的壳体 2的内周的压縮部件 P、 在该上侧配置的电机 M、 在定子 1 1的下端组装的绕组盖 30等构成, 在壳体 2的储 油室 F中封入油 6。  The vertical scroll compressor SC of the sixth embodiment is assembled by a compression member P assembled on the inner circumference of the sealed cylindrical casing 2, a motor M disposed on the upper side, and a lower end of the stator 11. The winding cover 30 and the like are configured to enclose the oil 6 in the oil reservoir F of the casing 2.
连接静盘 95的吸入管 9所吸入的低压冷媒, 通过在静盘 95中偏芯运转的动盘 (图 省略) , 被压縮后成为含油的高压混合冷媒, 排出到绕组盖 30中。 此后的混合冷媒的 流动是与实施例 1一样的, 绕组盖 30带来同样的作用与效果, 所以省略说明。 因此, 本发明不仅限于旋转压縮机和涡旋压縮机,也可能应用于把壳体内压作为高压侧的立式 回转式压縮机中。  The low-pressure refrigerant sucked into the suction pipe 9 of the stationary plate 95 is compressed by the movable plate (not shown) which is eccentrically operated in the stationary plate 95, and is compressed to become an oil-containing high-pressure mixed refrigerant, which is discharged into the winding cover 30. Since the flow of the mixed refrigerant thereafter is the same as that of the first embodiment, the winding cover 30 brings about the same action and effect, and therefore the description thereof will be omitted. Therefore, the present invention is not limited to the rotary compressor and the scroll compressor, and may be applied to a vertical rotary compressor in which the internal pressure of the casing is used as the high pressure side.
在本说明书的描述中, 参考术语 "一个实施例"、 "一些实施例"、 "示意性实施例"、 "示 例"、 "具体示例"、 或 "一些示例"等的描述意指结合该实施例或示例描述的具体特征、 结 构、 材料或者特点包含于本发明的至少一个实施例或示例中。 在本说明书中, 对上述术语 的示意性表述不一定指的是相同的实施例或示例。 而且, 描述的具体特征、 结构、 材料或 者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。 In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example", or "some examples", etc. Particular features, structures, materials or features described in the examples or examples are included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or The features may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例, 本领域的普通技术人员可以理解: 在不脱 离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、 修改、 替换和变型, 本发明的范围由权利要求及其等同物限定。  While the embodiments of the present invention have been shown and described, the embodiments of the invention may The scope of the invention is defined by the claims and their equivalents.

Claims

权利要求书 claims
1、 一种旋转压縮机, 其特征在于, 包括: 1. A rotary compressor, characterized in that it includes:
配置有排气管 (3) 的密封壳体 (2) , 所述壳体内的下部具有储存有润滑油的储油 腔 (F) ; A sealed housing (2) equipped with an exhaust pipe (3), and the lower part of the housing has an oil storage chamber (F) for storing lubricating oil;
电机 (M) , 所述电机设在所述壳体内, 所述电机包括具有电机绕组 (15) 的定子 (11)和套设在所述定子内部的转子 (20) , 所述定子外周壁与所述壳体的内壁之间具 有间隙, 所述壳体内位于所述电机的上方具有油分离腔 (T) ; Motor (M), the motor is located in the housing, the motor includes a stator (11) with a motor winding (15) and a rotor (20) nested inside the stator, the outer peripheral wall of the stator and There is a gap between the inner walls of the housing, and there is an oil separation chamber (T) above the motor in the housing;
压縮装置(P),所述压縮装置设在所述电机的下侧且包括曲轴(60)、主轴承(53)、 副轴承 (57) 和位于所述主轴承和副轴承之间的气缸 (51) , 所述主轴承、 副轴承和气 缸之间限定出压縮腔 (52) ; Compression device (P), the compression device is located on the lower side of the motor and includes a crankshaft (60), a main bearing (53), an auxiliary bearing (57) and a bearing between the main bearing and the auxiliary bearing. Cylinder (51), a compression chamber (52) is defined between the main bearing, the auxiliary bearing and the cylinder;
绕组盖 (30) , 所述绕组盖设在所述定子和所述压縮装置之间且所述绕组盖包围所 述电机绕组的下端,其中所述压縮腔内排出的含油的高压冷媒从所述绕组盖经过所述电 机流到所述油分离腔; Winding cover (30), the winding cover is located between the stator and the compression device and surrounds the lower end of the motor winding, wherein the oil-containing high-pressure refrigerant discharged from the compression chamber is discharged from the compression chamber. The winding cover flows through the motor to the oil separation chamber;
其中所述绕组盖的外侧具有连通所述储油腔(F)和所述油分离腔(T)的油通道(S)。 The outside of the winding cover has an oil channel (S) that communicates with the oil storage chamber (F) and the oil separation chamber (T).
2、 根据权利要求 1 所述的旋转压縮机, 其特征在于, 所述排气管连接在所述油分 离腔或所述油通道处的壳体上。 2. The rotary compressor according to claim 1, characterized in that the exhaust pipe is connected to the housing at the oil separation chamber or the oil passage.
3、 根据权利要求 1所述的旋转压縮机, 其特征在于, 所述油通道 (S) 由所述绕组 盖的外侧、 所述定子与所述壳体之间间隙共同限定出。 3. The rotary compressor according to claim 1, characterized in that the oil passage (S) is jointly defined by the outside of the winding cover and the gap between the stator and the casing.
4、 根据权利要求 1所述的旋转压縮机, 其特征在于, 所述油通道 (S) 由设在所述 壳体外部的管道构成, 所述管道的两端分别连接至所述储油腔和所述油分离腔。 4. The rotary compressor according to claim 1, characterized in that the oil passage (S) is composed of a pipe provided outside the housing, and both ends of the pipe are connected to the oil storage respectively. chamber and the oil separation chamber.
5、 根据权利要求 1-4中任一项所述的旋转压縮机, 其特征在于, 所述绕组盖包括: 第一柱段 (301) , 所述第一柱段的上端套设在所述定子之外; 5. The rotary compressor according to any one of claims 1 to 4, characterized in that the winding cover includes: a first column section (301), the upper end of the first column section is sleeved on the outside the stator;
第二柱段 (302) , 所述第二柱段设在所述第一柱段的下方, 且所述第二柱段的内 径小于所述第一柱段的内径, 所述第二柱段套设在所述压縮装置的所述主轴承(53)的 上端之外; 以及 Second column section (302), the second column section is located below the first column section, and the inner diameter of the second column section is smaller than the inner diameter of the first column section, the second column section Sleeved outside the upper end of the main bearing (53) of the compression device; and
连接段 (303) , 所述连接段呈倒截锥形且连接在所述第一柱段和所述第二柱段之 间。 Connecting section (303), the connecting section is in the shape of an inverted truncated cone and is connected between the first column section and the second column section.
6、 根据权利要求 5 所述的旋转压縮机, 其特征在于, 所述定子的外周壁上形成有 多个铁芯切口 (13) , 每个所述铁芯切口由将所述定子的外周一部分切除而形成, 所述 多个铁芯切口贯穿所述定子的轴向方向,所述定子的外周壁通过所述铁芯切口与所述壳 体的内壁之间形成所述间隙。 6. The rotary compressor according to claim 5, characterized in that a plurality of iron core cutouts (13) are formed on the outer peripheral wall of the stator, and each of the iron core cutouts is formed by cutting the outer circumference of the stator. It is formed by cutting off a part, and the plurality of iron core cutouts penetrates the axial direction of the stator, and the gap is formed between the outer peripheral wall of the stator and the inner wall of the housing through the iron core cutouts.
7、 根据权利要求 6 所述的旋转压縮机, 其特征在于, 所述定子的多个所述铁芯切 口处分别向内凹入形成铁芯槽 (13a) , 所述铁芯槽贯穿所述定子的轴向方向; 7. The rotary compressor according to claim 6, characterized in that the plurality of iron core incisions of the stator are respectively recessed inward to form iron core grooves (13a), and the iron core grooves penetrate through all the iron core grooves. Describe the axial direction of the stator;
所述绕组盖的所述第一柱段的上端外侧向上延伸出多个突起 (35) , 所述突起的数 量少于所述铁芯槽的数量,每个所述突起嵌入相应的铁芯槽的下端内以将所述绕组盖的 上端与所述定子配合。 A plurality of protrusions (35) extend upward from the outer side of the upper end of the first column section of the winding cover. The number of the protrusions is less than the number of the iron core slots, and each of the protrusions is embedded in a corresponding iron core slot. the lower end of the winding cover to match the upper end of the winding cover with the stator.
8、 根据权利要求 7 所述的旋转压縮机, 其特征在于, 所述绕组盖的第二柱段的下 端向外延伸出凸缘 (304) ; 8. The rotary compressor according to claim 7, wherein a flange (304) extends outward from the lower end of the second column section of the winding cover;
所述旋转压縮机还包括弹簧 (40) , 所述弹簧的两端分别止抵在所述凸缘的下表面 和所述气缸的上表面上以使所述第一柱段的上端面止抵在所述定子的下表面上。 The rotary compressor further includes a spring (40). Both ends of the spring are respectively stopped against the lower surface of the flange and the upper surface of the cylinder to stop the upper end surface of the first column section. against the lower surface of the stator.
9、 根据权利要求 7 所述的旋转压縮机, 其特征在于, 所述铁芯切口包括四个且沿 周向均匀分布, 所述突起为相对的两个。 9. The rotary compressor according to claim 7, wherein the iron core cutouts include four and are evenly distributed along the circumferential direction, and the protrusions are two opposite ones.
10、 根据权利要求 9所述的旋转压縮机, 其特征在于, 进一步包括: 10. The rotary compressor according to claim 9, further comprising:
辅助绕组盖 (44) , 所述辅助绕组盖设在所述电机的上方且围绕所述电机绕组的上 端, 所述辅助绕组盖的周壁上具有多个外周孔 (44a) 、 且中央形成有排气孔 (44b) 。 Auxiliary winding cover (44), the auxiliary winding cover is located above the motor and surrounds the upper end of the motor winding. The peripheral wall of the auxiliary winding cover has a plurality of peripheral holes (44a), and a row of holes is formed in the center. Stomata (44b).
11、 根据权利要求 10所述的旋转压縮机, 其特征在于, 所述辅助绕组盖 (44) 形 成为倒扣的碗状结构,所述辅助绕组盖(44)的下端向下所述延伸出两个辅助突起(35b), 所述两个辅助突起 (35b) 嵌入相应的铁芯槽的上端内以将所述辅助绕组盖 (44) 的下 端与所述定子配合。 11. The rotary compressor according to claim 10, wherein the auxiliary winding cover (44) is formed into an inverted bowl-shaped structure, and the lower end of the auxiliary winding cover (44) extends downwardly. Two auxiliary protrusions (35b) are formed, and the two auxiliary protrusions (35b) are embedded in the upper ends of corresponding core slots to match the lower end of the auxiliary winding cover (44) with the stator.
12、 根据权利要求 11所述的旋转压縮机, 其特征在于, 所述壳体 (2) 包括: 上壳体 (2a) , 所述上壳体与所述排气管相连, 所述上壳体的下表面上设有上下方 向设置的线圈弹簧 (45) ; 12. The rotary compressor according to claim 11, characterized in that the housing (2) includes: an upper housing (2a), the upper housing is connected to the exhaust pipe, and the upper housing (2a) is connected to the exhaust pipe. The lower surface of the housing is provided with coil springs (45) arranged in the up and down directions;
下壳体 (2b) , 所述下壳体连接在所述上壳体的下方, 其中所述电机 (M) 、 所述 压縮装置 (P) 、 所述绕组盖 (30) 和所述辅助绕组盖 (44) 均设在所述下壳体内, 其 中所述线圈弹簧的下端止抵在所述辅助绕组盖 (44) 的上表面上且位置与所述排气孔 (44b) 对应。 Lower housing (2b), the lower housing is connected below the upper housing, wherein the motor (M), the compression device (P), the winding cover (30) and the auxiliary The winding covers (44) are all arranged in the lower housing, wherein the lower end of the coil spring stops on the upper surface of the auxiliary winding cover (44) and the position corresponds to the exhaust hole (44b).
13、 根据权利要求 5所述的旋转压縮机, 其特征在于, 所述曲轴的上端设有与其同 轴设置的圆板 (70) 。 13. The rotary compressor according to claim 5, characterized in that the upper end of the crankshaft is provided with a circular plate (70) coaxially arranged therewith.
14、 根据权利要求 5所述的旋转压縮机, 其特征在于, 所述绕组盖的上部侧壁上开 有贯穿其的旁通孔 (33) 。 14. The rotary compressor according to claim 5, characterized in that the upper side wall of the winding cover has a bypass hole (33) penetrating therethrough.
15、 根据权利要求 14所述的旋转压縮机, 其特征在于, 所述绕组盖上还设有压差 阀(37) , 所述压差阀对应于所述旁通孔设置以根据所述绕组盖内侧和外侧的压力差打 开或关闭所述旁通孔。 15. The rotary compressor according to claim 14, characterized in that a differential pressure valve (37) is further provided on the winding cover, and the differential pressure valve is arranged corresponding to the bypass hole to adjust the pressure according to the bypass hole. The pressure difference between the inside and outside of the winding cover opens or closes the bypass hole.
16、 根据权利要求 15所述的旋转压縮机, 其特征在于, 所述压差阀为舌簧阀, 且 包括主阀 (37a) 和固定在所述绕组盖外侧壁上的辅助阀 (37b) 。 16. The rotary compressor according to claim 15, characterized in that the pressure difference valve is a reed valve and includes a main valve (37a) and an auxiliary valve (37b) fixed on the outer wall of the winding cover. ).
17、 根据权利要求 1-4中任一项所述的旋转压縮机, 其特征在于, 所述电机采用电 机绕组 (15) 为集中卷线方式的变频电机。 17. The rotary compressor according to any one of claims 1 to 4, characterized in that the motor winding (15) used in the motor is a variable frequency motor with a concentrated winding method.
18、 根据权利要求 17所述的旋转压縮机, 其特征在于, 进一步包括: 位于所述电 机和所述主轴承之间的排气消音器 (55) , 所述排气消音器具有消音器排气口 (56) , 所述消音器排气口 (56) 套设在所述主轴承的轮毂上; 18. The rotary compressor according to claim 17, further comprising: an exhaust silencer (55) located between the motor and the main bearing, the exhaust silencer having a silencer Exhaust port (56), the muffler exhaust port (56) is sleeved on the hub of the main bearing;
所述压縮装置内具有双气缸, 且所述主轴承 (53) 的法兰外径固定在所述壳体 (2) 的内壁上。 There are two cylinders in the compression device, and the flange outer diameter of the main bearing (53) is fixed on the inner wall of the housing (2).
19、 根据权利要求 18所述的旋转压縮机, 其特征在于, 所述绕组盖 (30) 形成为 碗状结构且中央形成有圆形孔, 所述圆形孔与所述消音器排气口 (56) 的外径嵌合; 所述电机 M具有设在所述绕组外的绕组绝缘框 (17) , 其中所述绕组盖 (30) 的内 径与所述绕组绝缘框 (17) 嵌合以使所述电机绕组的下端由所述绕组盖 (30) 覆盖。 19. The rotary compressor according to claim 18, characterized in that the winding cover (30) is formed into a bowl-shaped structure and has a circular hole formed in the center, and the circular hole is connected to the exhaust gas of the muffler. The outer diameter of the opening (56) is fitted; the motor M has a winding insulation frame (17) located outside the winding, wherein the inner diameter of the winding cover (30) is fitted with the winding insulation frame (17) So that the lower end of the motor winding is covered by the winding cover (30).
20、 根据权利要求 19所述的旋转压縮机, 其特征在于, 所述旋转压縮机还包括第 二弹簧 (41) , 所述第二弹簧止抵在所述绕组盖的下表面和排气消音器 (55) 的上表面 之间。 20. The rotary compressor according to claim 19, characterized in that, the rotary compressor further includes a second spring (41), the second spring is stopped against the lower surface and row of the winding cover. between the upper surfaces of the gas silencer (55).
21、 根据权利要求 5所述的旋转压縮机, 其特征在于, 所述绕组盖采用非导电性材 料或者进行了非导电性处理的材料。 21. The rotary compressor according to claim 5, characterized in that the winding cover is made of non-conductive material or a material that has undergone non-conductive treatment.
22、 一种冷冻循环装置, 其特征在于, 包括: 22. A refrigeration cycle device, characterized in that it includes:
根据权利要求 1-21中任一项所述的旋转压縮机; A rotary compressor according to any one of claims 1-21;
与所述旋转压縮机中的排气管 (3) 连接的冷凝器 (C) ; A condenser (C) connected to the exhaust pipe (3) in the rotary compressor;
蒸发器 (E) , 所述蒸发器通过膨胀装置 (V) 与所述冷凝器相连; Evaporator (E), the evaporator is connected to the condenser through an expansion device (V);
储液器 (A) , 所述储液器连接在所述蒸发器 (E) 和与所述压縮腔 (52) 连通的吸 气管 (9) 之间。 Liquid reservoir (A), the liquid reservoir is connected between the evaporator (E) and the suction pipe (9) communicated with the compression chamber (52).
23、根据权利要求 22所述的冷冻循环装置,其特征在于,还包括:冷媒注入管(80), 所述冷媒注入管的一端连接在所述冷凝器和所述膨胀装置的连接通路、且另一端连接至 副轴承 (57) 的法兰侧面并与所述压縮腔 (52) 连通。 23. The refrigeration cycle device according to claim 22, further comprising: a refrigerant injection pipe (80), one end of the refrigerant injection pipe is connected to the connecting passage between the condenser and the expansion device, and The other end is connected to the flange side of the auxiliary bearing (57) and communicates with the compression chamber (52).
24、 根据权利要求 23所述的冷冻循环装置, 其特征在于, 所述冷媒注入管 (80) 上设有流量调整阀 (86) 。 24. The refrigeration cycle device according to claim 23, characterized in that the refrigerant injection pipe (80) is provided with a flow adjustment valve (86).
25、 根据权利要求 23所述的冷冻循环装置, 其特征在于, 还包括: 25. The refrigeration cycle device according to claim 23, further comprising:
温度感应器 (85) , 所述温度感应器 (85) 与所述排气管 (3) 连接; Temperature sensor (85), the temperature sensor (85) is connected to the exhaust pipe (3);
控制装置 (87) , 所述控制装置与所述温度感应器连接。 Control device (87), the control device is connected to the temperature sensor.
PCT/CN2013/079932 2013-07-23 2013-07-23 Rotary compressor and refrigerating circulating apparatus having same WO2015010260A1 (en)

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CN104896699A (en) * 2015-06-11 2015-09-09 广东美的暖通设备有限公司 Motor radiating structure, air conditioner and motor radiating method

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CN104883004A (en) * 2015-06-11 2015-09-02 广东美的暖通设备有限公司 Motor cooling structure, air conditioner, and motor cooling method
CN104896699A (en) * 2015-06-11 2015-09-09 广东美的暖通设备有限公司 Motor radiating structure, air conditioner and motor radiating method

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