WO2014203887A1 - Method for manufacturing n-type organic semiconductor thin film - Google Patents
Method for manufacturing n-type organic semiconductor thin film Download PDFInfo
- Publication number
- WO2014203887A1 WO2014203887A1 PCT/JP2014/066006 JP2014066006W WO2014203887A1 WO 2014203887 A1 WO2014203887 A1 WO 2014203887A1 JP 2014066006 W JP2014066006 W JP 2014066006W WO 2014203887 A1 WO2014203887 A1 WO 2014203887A1
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- WIPO (PCT)
- Prior art keywords
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- thin film
- semiconductor thin
- type organic
- sugar
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- 239000010409 thin film Substances 0.000 title claims abstract description 56
- 239000004065 semiconductor Substances 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims description 27
- 238000000034 method Methods 0.000 title description 24
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical compound C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000010408 film Substances 0.000 claims abstract description 20
- 125000001424 substituent group Chemical group 0.000 claims abstract description 9
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 8
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- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 claims description 5
- 125000002252 acyl group Chemical group 0.000 claims description 4
- 125000003277 amino group Chemical group 0.000 claims description 4
- 125000003236 benzoyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C(*)=O 0.000 claims description 4
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims description 4
- 125000001181 organosilyl group Chemical group [SiH3]* 0.000 claims description 4
- 125000000611 organothio group Chemical group 0.000 claims description 4
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 4
- YQTCQNIPQMJNTI-UHFFFAOYSA-N 2,2-dimethylpropan-1-one Chemical group CC(C)(C)[C]=O YQTCQNIPQMJNTI-UHFFFAOYSA-N 0.000 claims description 3
- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- 125000005011 alkyl ether group Chemical group 0.000 claims description 3
- 125000003368 amide group Chemical group 0.000 claims description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 3
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- 125000004184 methoxymethyl group Chemical group [H]C([H])([H])OC([H])([H])* 0.000 claims description 3
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 3
- 239000010452 phosphate Substances 0.000 claims description 3
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- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- 238000010304 firing Methods 0.000 abstract description 13
- 229910003472 fullerene Inorganic materials 0.000 abstract description 13
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- 229910052799 carbon Inorganic materials 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 abstract 1
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- 230000000052 comparative effect Effects 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 239000003960 organic solvent Substances 0.000 description 7
- 125000000625 hexosyl group Chemical group 0.000 description 5
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- 150000002430 hydrocarbons Chemical group 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
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- 125000002791 glucosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 239000002086 nanomaterial Substances 0.000 description 3
- 125000001805 pentosyl group Chemical group 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 125000001978 tetrosyl group Chemical group 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 0 CC(OCC([C@](C(*)[C@@]1OC(C)=O)OC(C)=O)OC1Oc1ccccc1C=O)=O Chemical compound CC(OCC([C@](C(*)[C@@]1OC(C)=O)OC(C)=O)OC1Oc1ccccc1C=O)=O 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- MCEWYIDBDVPMES-UHFFFAOYSA-N [60]pcbm Chemical compound C123C(C4=C5C6=C7C8=C9C%10=C%11C%12=C%13C%14=C%15C%16=C%17C%18=C(C=%19C=%20C%18=C%18C%16=C%13C%13=C%11C9=C9C7=C(C=%20C9=C%13%18)C(C7=%19)=C96)C6=C%11C%17=C%15C%13=C%15C%14=C%12C%12=C%10C%10=C85)=C9C7=C6C2=C%11C%13=C2C%15=C%12C%10=C4C23C1(CCCC(=O)OC)C1=CC=CC=C1 MCEWYIDBDVPMES-UHFFFAOYSA-N 0.000 description 2
- 125000003525 allosyl group Chemical group 0.000 description 2
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- 239000012298 atmosphere Substances 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- YMWUJEATGCHHMB-UHFFFAOYSA-N dichloromethane Natural products ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 125000000770 erythrosyl group Chemical group C1([C@H](O)[C@H](O)CO1)* 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 125000002519 galactosyl group Chemical group C1([C@H](O)[C@@H](O)[C@@H](O)[C@H](O1)CO)* 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 125000003796 lyxosyl group Chemical group C1([C@@H](O)[C@@H](O)[C@H](O)CO1)* 0.000 description 2
- 125000000311 mannosyl group Chemical group C1([C@@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 2
- 150000002772 monosaccharides Chemical class 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 230000006798 recombination Effects 0.000 description 2
- 238000005215 recombination Methods 0.000 description 2
- 125000000548 ribosyl group Chemical group C1([C@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 2
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- 238000004528 spin coating Methods 0.000 description 2
- 150000005846 sugar alcohols Chemical group 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 125000000969 xylosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)CO1)* 0.000 description 2
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- 125000006021 1-methyl-2-propenyl group Chemical group 0.000 description 1
- 125000006017 1-propenyl group Chemical group 0.000 description 1
- 125000004974 2-butenyl group Chemical group C(C=CC)* 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- 125000004975 3-butenyl group Chemical group C(CC=C)* 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- CSFIOKDMTMQOQI-CRCJWISWSA-N CC(OCC(C(C([C@@H]1OC(C)=O)O)OC(C)=O)OC1Br)=O Chemical compound CC(OCC(C(C([C@@H]1OC(C)=O)O)OC(C)=O)OC1Br)=O CSFIOKDMTMQOQI-CRCJWISWSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- SMQUZDBALVYZAC-UHFFFAOYSA-N Oc1c(C=O)cccc1 Chemical compound Oc1c(C=O)cccc1 SMQUZDBALVYZAC-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000003282 alkyl amino group Chemical group 0.000 description 1
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- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
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- 125000006267 biphenyl group Chemical group 0.000 description 1
- 125000006309 butyl amino group Chemical group 0.000 description 1
- 125000004063 butyryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 125000006310 cycloalkyl amino group Chemical group 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- WVIIMZNLDWSIRH-UHFFFAOYSA-N cyclohexylcyclohexane Chemical group C1CCCCC1C1CCCCC1 WVIIMZNLDWSIRH-UHFFFAOYSA-N 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000004663 dialkyl amino group Chemical group 0.000 description 1
- 125000004915 dibutylamino group Chemical group C(CCC)N(CCCC)* 0.000 description 1
- 125000001664 diethylamino group Chemical group [H]C([H])([H])C([H])([H])N(*)C([H])([H])C([H])([H])[H] 0.000 description 1
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- 239000004210 ether based solvent Substances 0.000 description 1
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- 238000001704 evaporation Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
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- BJHIKXHVCXFQLS-UYFOZJQFSA-N fructose group Chemical group OCC(=O)[C@@H](O)[C@H](O)[C@H](O)CO BJHIKXHVCXFQLS-UYFOZJQFSA-N 0.000 description 1
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- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 125000004894 pentylamino group Chemical group C(CCCC)N* 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000004351 phenylcyclohexyl group Chemical group C1(=CC=CC=C1)C1(CCCCC1)* 0.000 description 1
- 125000000286 phenylethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000006308 propyl amino group Chemical group 0.000 description 1
- 125000005629 sialic acid group Chemical group 0.000 description 1
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- 239000007921 spray Substances 0.000 description 1
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- 238000001308 synthesis method Methods 0.000 description 1
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H15/00—Compounds containing hydrocarbon or substituted hydrocarbon radicals directly attached to hetero atoms of saccharide radicals
- C07H15/20—Carbocyclic rings
- C07H15/203—Monocyclic carbocyclic rings other than cyclohexane rings; Bicyclic carbocyclic ring systems
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07H—SUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
- C07H99/00—Subject matter not provided for in other groups of this subclass
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/20—Carbon compounds, e.g. carbon nanotubes or fullerenes
- H10K85/211—Fullerenes, e.g. C60
- H10K85/215—Fullerenes, e.g. C60 comprising substituents, e.g. PCBM
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/30—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation comprising bulk heterojunctions, e.g. interpenetrating networks of donor and acceptor material domains
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/50—Photovoltaic [PV] devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a method for producing an n-type organic semiconductor thin film, and more specifically, to a method for producing a thin film having a large surface area including an n-type semiconductor composed of a fullerene derivative having a monosaccharide or a sugar alcohol residue.
- Fullerene has excellent electron transport properties (electron acceptability) and heat resistance, and is widely used as an n-type semiconductor material for organic devices such as organic thin-film solar cells.
- unmodified fullerenes have poor solubility in various organic solvents, so that film formation by a wet process is difficult.
- the film formation is usually performed by an evaporation method which is a dry process.
- PCBM is known as a fullerene derivative that can be formed by a wet process.
- PCBM can only be dissolved in a specific organic solvent, has a poor film-forming property as a single unit, and has an electron compared to unmodified fullerene. Inferior in transportability.
- An organic thin film solar cell includes a p-type semiconductor having a hole transporting property (electron donating property) and an n-type semiconductor having an electron transporting property (electron accepting property), and the p-type semiconductor mainly absorbs light from the outside.
- the excited excitons are diffused to the interface between these two semiconductors, and the electrons move to the n-type semiconductor where charge separation necessary for electromotive force occurs.
- Increasing the efficiency of this charge separation leads to an improvement in the photoelectric conversion efficiency of the organic thin film solar cell, and one method for this is to increase the contact area between semiconductors.
- Non-patent Document 1 The active layer obtained by this method is generally called bulk heterojunction because the donor / acceptor interface is formed in the entire bulk of the active layer.
- Non-Patent Document 2 As another ideal structure capable of improving the photoelectric conversion efficiency, a super hierarchical nanostructure has been proposed (Non-Patent Document 2).
- this structure in order to prevent recombination of carriers in the vicinity of the electrodes, unlike the heterojunction, each of the p-type semiconductor and the n-type semiconductor is separated and disposed on the electrode. It is said that since the contacts are in order at nano-order level intervals, high mobility can be expressed while suppressing recombination of the generated carriers, and the donor / acceptor interface can be formed at high density.
- the above two techniques are well known as techniques for improving photoelectric conversion efficiency.
- a liquid mixture of a p-type semiconductor material and an n-type semiconductor material is applied to the interface. Therefore, it is difficult to obtain a suitable interface with good reproducibility, and there is a problem that the interface changes due to the heat during firing necessary for film formation. Therefore, it can be said that the super-hierarchical nanostructure is suitable for improving the photoelectric conversion efficiency and improving the reliability of the device, but in order to realize the structure, the semiconductor layer is made porous or uneven. It is necessary to increase the surface area.
- the present invention has been made in view of such circumstances, and has a suitable ionization potential and a method for producing an n-type organic semiconductor thin film using a wet process having minute irregularities and pores on a film formation surface.
- the purpose is to provide.
- Patent Documents 1 and 2 a varnish in which a fullerene compound having a sugar residue or the like is dissolved in an organic solvent is applied onto a substrate, and the solvent is removed by baking at 80 to 100 ° C. in the air or under vacuum. As a result, an n-type semiconductor thin film having good uniformity and flatness is formed.
- Patent Documents 1 and 2 the inventor increases the firing temperature at the time of forming a thin film, thereby increasing minute irregularities and pores on the film formation surface as compared to the time of low temperature firing at about 100 ° C. Further, by further increasing the firing temperature, it was found that a thin film having an ionization potential suitable for use as an n-type semiconductor can be formed, and the present invention has been completed.
- the present invention 1.
- a method for producing an n-type organic semiconductor thin film characterized by applying a solution containing a fullerene derivative represented by the formula (1) to a substrate and firing at 450 ° C. or higher; (Wherein R 1 to R 5 each independently represents a hydrogen atom, a sugar group, or a substituted sugar group in which an arbitrary hydroxyl group of the sugar group is substituted with a substituent, and R 6 represents Represents an alkyl group having 1 to 5 carbon atoms, provided that at least one of R 1 to R 5 is the sugar group or the substituted sugar group. 2.
- the substituent is an alkyl group having 1 to 10 carbon atoms, benzyl group, p-methoxybenzyl group, methoxymethyl group, 2-tetrahydropyranyl group, ethoxyethyl group, acetyl group, pivaloyl group, benzoyl group, trimethylsilyl group,
- a method for producing an n-type organic semiconductor thin film of 1 or 2 which is a triethylsilyl group, a t-butyldimethylsilyl group, a triisopropylsilyl group, or a t-butyldiphenylsilyl group; 4).
- An n-type organic semiconductor thin film obtained by any one of production methods 1 to 3, 5.
- An n-type organic semiconductor thin film having an arithmetic average roughness Ra of 2% or more of the film thickness, a maximum height Rz of 40% or more of the film thickness, and an ionization potential of 6.0 eV or more, 6).
- an organic solar cell having 4 or 5 n-type organic semiconductor thin films.
- an n-type organic semiconductor thin film having a suitable ionization potential and having fine irregularities and pores formed on the film formation surface can be formed.
- the area of the p / n junction interface with the adjacent p layer formed by the lamination method can be drastically maintained while maintaining an ideal energy level relationship. Since it becomes possible to improve, it can contribute to the conversion efficiency improvement of an organic solar cell.
- a thin film produced by high-temperature firing is a large surface area n-type organic semiconductor thin film having an ionization potential equivalent to that of unmodified fullerenes. Therefore, it is directly characterized by an increase in contact area with electronic devices, particularly p-type semiconductors.
- the fullerene derivative that can be easily led to various analogs by changing the substituent and the sugar skeleton is used,
- the ionization potential and surface area can be controlled depending on the formation method. Therefore, according to the manufacturing method of the present invention, it is possible to manufacture an organic solar cell having a higher conversion efficiency and having an optimized p / n junction interface. Furthermore, in the manufacturing method of the present invention, since the thin film is formed by the wet process, it is easy to increase the area of the element as compared with the dry process, and it is possible to reduce the manufacturing cost. As a result, the organic solar cell It can contribute to the cost reduction of the organic EL element.
- FIG. 4 is a diagram showing an AFM observation result of a fullerene thin film produced in Example 1. It is a figure which shows the AFM observation result of the fullerene thin film produced in the comparative example 1. 6 is a diagram showing an AFM observation result of a fullerene thin film produced in Comparative Example 2.
- FIG. 4 is a diagram showing an AFM observation result of a fullerene thin film produced in Example 1. It is a figure which shows the AFM observation result of the fullerene thin film produced in the comparative example 1.
- 6 is a diagram showing an AFM observation result of a fullerene thin film produced in Comparative Example 2.
- FIG. 4 is a diagram showing
- a solution containing a fullerene derivative represented by the formula (1) is applied to a substrate and baked at 450 ° C. or higher.
- R 1 to R 5 each independently represents a hydrogen atom, a sugar group, or a substituted sugar group in which any hydroxyl group of the sugar group is substituted with a substituent. At least one of 1 to R 5 is a sugar group or a substituted sugar group.
- the sugar group or the substituted sugar group is not particularly limited, and any tetrose group, pentose group, hexose group, and substituted sugar group in which any of these hydroxyl groups is substituted can be employed.
- Examples of the tetrose group include an erythrosyl group which is an erythrose group.
- Examples of the pentose group include an arabinose group that is an arabinose group, a lyxosyl group that is a lyxose group, a ribosyl group that is a ribose group, and a xylosyl group that is a xylose group.
- the hexose group includes an allose group, an allosyl group, a fructose group, a fructosyl group, a galactose group, a galactosyl group, a glucose group, a glucosyl group, a growth group, a grosyl group, a mannose group, a mannosyl group, and a tagarose group.
- a tagarosyl group a tarose group, a tarosyl group, a sialic acid group, and the like.
- a hexose group is preferable in the present invention, and a galactosyl group and a glucosyl group are particularly preferable.
- a tetrose group, a pentose group and a hexose group represented by the formulas (2) to (4) are preferred, and a hexose group represented by the formula (4) is particularly preferred.
- R 7 to R 15 are each independently a hydrogen atom, amino group, thiol group, carboxyl group, phosphate group, phosphate ester group, ester group, thioester group, amide group, nitro group, A valent hydrocarbon group, an organoamino group, an organosilyl group, an organothio group, an acyl group, an alkyl ether group, or a sulfone group.
- Examples of the monovalent hydrocarbon group include a methyl group, ethyl group, n-propyl group, i-propyl group, n-butyl group, i-butyl group, t-butyl group, n-hexyl group, and n-octyl group.
- Alkyl groups such as 2-ethylhexyl group, decyl group, cycloalkyl groups such as cyclopentyl group, cyclohexyl group, bicycloalkyl groups such as bicyclohexyl group, vinyl group, 1-propenyl group, 2-propenyl group, isopropenyl group, 1-methyl-2-propenyl group, 1 or 2 or 3-butenyl group, alkenyl group such as hexenyl group, aryl group such as phenyl group, xylyl group, tolyl group, biphenyl group, naphthyl group, benzyl group, phenylethyl group , Aralkyl groups such as phenylcyclohexyl groups, etc., and some or all of the hydrogen atoms of these monovalent hydrocarbon groups are halo Emissions atom (fluorine atom, chlorine atom, bromine atom, iodine atom),
- organoamino group examples include a methylamino group, an ethylamino group, a propylamino group, a butylamino group, a pentylamino group, a hexylamino group, a heptylamino group, an octylamino group, a nonylamino group, a decylamino group, and a laurylamino group.
- Dialkylamino groups such as alkylamino group, dimethylamino group, diethylamino group, dipropylamino group, dibutylamino group, dipentylamino group, dihexylamino group, diheptylamino group, dioctylamino group, dinonylamino group and didecylamino group, cyclohexyl
- Examples thereof include cycloalkylamino groups such as amino groups, morpholino groups, and the like.
- organosilyl group examples include trimethylsilyl group, triethylsilyl group, tripropylsilyl group, tributylsilyl group, tripentylsilyl group, trihexylsilyl group, pentyldimethylsilyl group, hexyldimethylsilyl group, octyldimethylsilyl group, decyl A dimethylsilyl group etc. are mentioned.
- organothio group examples include alkylthio groups such as methylthio group, ethylthio group, propylthio group, butylthio group, pentylthio group, hexylthio group, heptylthio group, octylthio group, nonylthio group, decylthio group, and laurylthio group.
- alkylthio groups such as methylthio group, ethylthio group, propylthio group, butylthio group, pentylthio group, hexylthio group, heptylthio group, octylthio group, nonylthio group, decylthio group, and laurylthio group.
- acyl group examples include formyl group, acetyl group, propionyl group, butyryl group, isobutyryl group, valeryl group, isovaleryl group, benzoyl
- R 6 is an alkyl group having 1 to 5 carbon atoms, and specific examples thereof include methyl group, ethyl group, n-propyl group, i-propyl group, n-butyl group, i-butyl group, t Examples include a -butyl group and an n-pentyl group, with a methyl group being particularly preferred.
- At least one hydroxyl group of the sugar residue is substituted with an arbitrary substituent, and all the hydroxyl groups are substituted. More preferably, it is substituted by.
- R 7 to R 15 Specific examples thereof include the same substituents as those exemplified for R 7 to R 15 , and in particular, an alkyl group having 1 to 10 carbon atoms, a benzyl group, a p-methoxybenzyl group, a methoxymethyl group, 2 -Tetrahydropyranyl group, ethoxyethyl group, acetyl group, pivaloyl group, benzoyl group, trimethylsilyl group, triethylsilyl group, t-butyldimethylsilyl group, triisopropylsilyl group, t-butyldiphenylsilyl group, etc. are preferred, acetyl group Is more preferable.
- the fullerene derivative represented by the formula (1) is a monosaccharide group described in “Synthesis and Electrochemical Properties of Water-Soluble Fullerene Derivatives Having Sugar Units” (The 81st Spring Annual Meeting of the Chemical Society of Japan, March 2002). Can be synthesized in accordance with the method described in the synthesis method of fullerene compounds having the above, Patent Documents 1 and 2, International Publication No. 2011/108365, and the like. One example is as shown in the following scheme.
- the organic solvent for preparing the solution containing the fullerene derivative represented by the formula (1) is not particularly limited as long as it has the ability to dissolve the fullerene derivative.
- aromatic hydrocarbon solvents such as chlorobenzene; ether solvents such as diethyl ether, tetrahydrofuran and dioxane; ketone solvents such as acetone; ester solvents such as ethyl acetate; halogens such as dichloroethane, chloroform and dichloromethane Hydrocarbon solvents such as carbon disulfide can be used.
- the content of the fullerene derivative in the organic solution is not particularly limited as long as it is an amount that can be dissolved in an organic solvent, but is preferably 0.01 to 20% by mass in consideration of operability such as coating properties, 0.5 to 3% by mass is more preferable.
- Examples of the method for applying the solution include, but are not limited to, a dipping method, a spin coating method, a transfer printing method, a roll coating method, a brush coating method, an ink jet method, a spray method, and a slit coating method.
- the firing method is not particularly limited, and for example, it may be heated in a suitable atmosphere, that is, in an inert gas such as nitrogen or in a vacuum using a hot plate or an oven. Heating under is preferred.
- the firing temperature needs to be 450 ° C. or higher, and if it is lower than 450 ° C., sufficient surface irregularities may not be formed or a suitable ionization potential (Ip) may not be realized.
- the firing temperature is preferably 460 ° C. or higher, more preferably 470 ° C. or higher, even more preferably 480 ° C. or higher, and further preferably 490 ° C. or higher.
- the upper limit of the firing temperature is not particularly limited as long as the fullerene derivative is not decomposed, but is usually about 800 ° C.
- two or more temperature changes may be applied for the purpose of accelerating the formation of surface irregularities.
- the film thickness of the n-type organic semiconductor thin film obtained by the production method of the present invention cannot be unconditionally defined because it is appropriately determined according to the application, but when used as an n-type semiconductor of an organic thin film solar cell, it is preferably about 40 to 300 nm. It is.
- As a method of changing the film thickness there are methods such as changing the solid content concentration in the organic solution or changing the amount of the solution on the substrate at the time of coating.
- the thin film obtained by the manufacturing method described above has a feature that is particularly suitable for use in an n-type semiconductor having not only a large unevenness on the surface and therefore a large surface area but also an ionization potential of 6.0 eV or more.
- the arithmetic average roughness Ra of the n-type organic semiconductor thin film obtained by the production method of the present invention is usually 2% or more, preferably 3% or more, more preferably 4% or more, even more with respect to the film thickness. Preferably it is 5% or more, More preferably, it is 6% or more.
- the upper limit of Ra is not particularly limited, but is usually about 15%.
- the maximum height Rz of the n-type organic semiconductor thin film obtained by the production method of the present invention is usually 40% or more, preferably 45% or more, more preferably 50% or more, more with respect to the film thickness. More preferably, it is 55% or more, more preferably 60% or more.
- the upper limit of Rz is usually about 90%, and preferably 80% or less from the viewpoint of maintaining the strength of the thin film.
- the arithmetic average roughness Ra and the maximum height Rz are values based on JIS B0601.
- the lower limit value of the ionization potential of the n-type organic semiconductor thin film obtained by the production method of the present invention is usually 6.0 eV or more, preferably 6.025 eV or more, more preferably 6.05 eV or more, more More preferably, it is 6.075 eV or more, and the upper limit is usually 6.3 eV or less, preferably 6.275 eV or less, more preferably 6.25 eV or less, and even more preferably 6.225 eV or less. Yes, more preferably 6.2 eV.
- the value of the ionization potential can be adjusted by changing the firing temperature.
- the n-type semiconductor thin film obtained by the manufacturing method described above is suitable for use in an organic thin film solar cell, in particular, a solar cell having a semiconductor layer with a super hierarchical nanostructure because of its large surface area and ionization potential.
- Example 1 A fullerene thin film was formed in the same manner as in Example 1 except that baking was performed at 350 ° C. for 10 minutes. As a result of confirming the cross section of the film thickness of the produced thin film, the film thickness was 220 nm.
- Example 2 A fullerene thin film was formed in the same manner as in Example 1 except that baking was performed at 100 ° C. for 10 minutes.
- the surface roughness (Ra and Rz) of the fullerene thin film of Example 1 and Comparative Example 1 is higher than that of the thin film of Comparative Example 2, and is baked at a high temperature of 350 ° C. or higher.
- the thin film of Example 1 baked at 500 ° C. has an ionization potential suitable for n-type semiconductors of 6.0 eV or more, and an ionization potential (6.1 eV) similar to that of unmodified fullerene. It can also be seen that the ionization potential of the thin film is improved by baking at a higher temperature.
- the n-type semiconductor of the present invention can be used in place of unmodified fullerene because of its ionization potential characteristics, and because of its high surface area, it can be used as the n-type of organic solar cells. By using it as a semiconductor, high conversion efficiency that could not be realized with unmodified fullerenes can be expected.
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Abstract
Description
しかしながら、無修飾のフラーレンは各種の有機溶媒への溶解性が乏しいためウェットプロセスによる成膜は困難であり、その成膜は通常ドライプロセスである蒸着法によって行われる。
また、ウェットプロセスで成膜可能なフラーレン誘導体としてPCBMが知られているが、PCBMは特定の有機溶媒にしか溶解せず、単体での成膜性が悪い上、無修飾のフラーレンと比べると電子輸送性に劣る。 Fullerene has excellent electron transport properties (electron acceptability) and heat resistance, and is widely used as an n-type semiconductor material for organic devices such as organic thin-film solar cells.
However, unmodified fullerenes have poor solubility in various organic solvents, so that film formation by a wet process is difficult. The film formation is usually performed by an evaporation method which is a dry process.
PCBM is known as a fullerene derivative that can be formed by a wet process. However, PCBM can only be dissolved in a specific organic solvent, has a poor film-forming property as a single unit, and has an electron compared to unmodified fullerene. Inferior in transportability.
また、光電変換効率向上を図ることができるその他の理想的な構造として、超階層ナノ構造が提案されている(非特許文献2)。この構造では、電極近傍におけるキャリアの再結合を防止するため、ヘテロジャンクションとは異なり、p型半導体とn型半導体のそれぞれが分離して電極に配置されている一方で、これら2つの半導体同士がナノオーダーレベルの間隔で整然と接触していることから、発生したキャリアの再結合を抑制しつつ高移動度を発現し得、かつ、ドナー/アクセプター界面を高密度に形成できるといわれている。 From such a viewpoint, for example, by preparing a solution in which a p-type semiconductor material and an n-type semiconductor material are mixed and forming an active layer by a coating method, the conversion efficiency of the obtained solar cell is significantly increased. Has been reported (Non-patent Document 1). The active layer obtained by this method is generally called bulk heterojunction because the donor / acceptor interface is formed in the entire bulk of the active layer.
As another ideal structure capable of improving the photoelectric conversion efficiency, a super hierarchical nanostructure has been proposed (Non-Patent Document 2). In this structure, in order to prevent recombination of carriers in the vicinity of the electrodes, unlike the heterojunction, each of the p-type semiconductor and the n-type semiconductor is separated and disposed on the electrode. It is said that since the contacts are in order at nano-order level intervals, high mobility can be expressed while suppressing recombination of the generated carriers, and the donor / acceptor interface can be formed at high density.
それゆえ、光電変換効率の向上と素子の信頼性の向上のためには、超階層ナノ構造が好適であるといえるが、その構造を実現するためには半導体層の多孔質化や凹凸化等の表面積の増大化が必要となる。 The above two techniques are well known as techniques for improving photoelectric conversion efficiency. In bulk heterojunction, a liquid mixture of a p-type semiconductor material and an n-type semiconductor material is applied to the interface. Therefore, it is difficult to obtain a suitable interface with good reproducibility, and there is a problem that the interface changes due to the heat during firing necessary for film formation.
Therefore, it can be said that the super-hierarchical nanostructure is suitable for improving the photoelectric conversion efficiency and improving the reliability of the device, but in order to realize the structure, the semiconductor layer is made porous or uneven. It is necessary to increase the surface area.
本発明者は、この特許文献1,2の技術において、薄膜形成時の焼成温度を高めることで、100℃程度の低温焼成時に比べ、成膜面の微小な凹凸や細孔が増加すること、および焼成温度をさらに高めていくことで、n型半導体として用いるのに好適なイオン化ポテンシャルを有する薄膜をも形成できることを見出し、本発明を完成した。 The Applicant has found that the fullerene compound having a sugar residue or a sugar alcohol residue has good solubility in an organic solvent, and that the thin film obtained from the varnish containing this compound has good uniformity, and It has already been reported that a compound is driven as an n-type semiconductor and can be applied to an organic thin film solar cell (Patent Documents 1 and 2). In the techniques of
In the techniques of
1. 式(1)で表されるフラーレン誘導体を含む溶液を基材に塗布し、450℃以上で焼成することを特徴とするn型有機半導体薄膜の製造方法、
2. 前記糖基または置換糖基が、式(2)、式(3)および式(4)から選ばれる少なくとも1つの基である1のn型有機半導体薄膜の製造方法、
3. 前記置換基が、炭素数1~10のアルキル基、ベンジル基、p-メトキシベンジル基、メトキシメチル基、2-テトラヒドロピラニル基、エトキシエチル基、アセチル基、ピバロイル基、ベンゾイル基、トリメチルシリル基、トリエチルシリル基、t-ブチルジメチルシリル基、トリイソプロピルシリル基、またはt-ブチルジフェニルシリル基である1または2のn型有機半導体薄膜の製造方法、
4. 1~3のいずれかの製造方法で得られたn型有機半導体薄膜、
5. 算術平均粗さRaが膜厚の2%以上であり、最大高さRzが膜厚の40%以上であり、イオン化ポテンシャルが6.0eV以上であるn型有機半導体薄膜、
6. 4または5のn型有機半導体薄膜を有する有機太陽電池
を提供する。 That is, the present invention
1. A method for producing an n-type organic semiconductor thin film characterized by applying a solution containing a fullerene derivative represented by the formula (1) to a substrate and firing at 450 ° C. or higher;
2. The method for producing an n-type organic semiconductor thin film according to 1, wherein the sugar group or substituted sugar group is at least one group selected from Formula (2), Formula (3), and Formula (4);
3. The substituent is an alkyl group having 1 to 10 carbon atoms, benzyl group, p-methoxybenzyl group, methoxymethyl group, 2-tetrahydropyranyl group, ethoxyethyl group, acetyl group, pivaloyl group, benzoyl group, trimethylsilyl group, A method for producing an n-type organic semiconductor thin film of 1 or 2 which is a triethylsilyl group, a t-butyldimethylsilyl group, a triisopropylsilyl group, or a t-butyldiphenylsilyl group;
4). An n-type organic semiconductor thin film obtained by any one of production methods 1 to 3,
5. An n-type organic semiconductor thin film having an arithmetic average roughness Ra of 2% or more of the film thickness, a maximum height Rz of 40% or more of the film thickness, and an ionization potential of 6.0 eV or more,
6). Provided is an organic solar cell having 4 or 5 n-type organic semiconductor thin films.
また、本発明の製造方法においては、その置換基および糖骨格を変更して種々の類縁体へ容易に導くことができるフラーレン誘導体を用いているため、隣接して形成されるp層の種類やその形成方法に応じてそのイオン化ポテンシャルや表面積のコントロールが可能である。そのため、本発明の製造方法によれば、最適化されたp/n接合界面を有する、より高変換効率の有機太陽電池を製造できる。
さらに、本発明の製造方法においては、ウェットプロセスによって薄膜化することから、ドライプロセスと比較して素子の大面積化が容易になるとともに、製造コストの低減が可能となり、その結果、有機太陽電池、有機EL素子の低コスト化に寄与し得る。 According to the production method of the present invention, an n-type organic semiconductor thin film having a suitable ionization potential and having fine irregularities and pores formed on the film formation surface can be formed. By using the thin film obtained by the manufacturing method of the present invention, the area of the p / n junction interface with the adjacent p layer formed by the lamination method can be drastically maintained while maintaining an ideal energy level relationship. Since it becomes possible to improve, it can contribute to the conversion efficiency improvement of an organic solar cell. In particular, a thin film produced by high-temperature firing is a large surface area n-type organic semiconductor thin film having an ionization potential equivalent to that of unmodified fullerenes. Therefore, it is directly characterized by an increase in contact area with electronic devices, particularly p-type semiconductors. It is suitable as an n-type semiconductor of an organic solar cell expected to be improved.
Further, in the production method of the present invention, since the fullerene derivative that can be easily led to various analogs by changing the substituent and the sugar skeleton is used, The ionization potential and surface area can be controlled depending on the formation method. Therefore, according to the manufacturing method of the present invention, it is possible to manufacture an organic solar cell having a higher conversion efficiency and having an optimized p / n junction interface.
Furthermore, in the manufacturing method of the present invention, since the thin film is formed by the wet process, it is easy to increase the area of the element as compared with the dry process, and it is possible to reduce the manufacturing cost. As a result, the organic solar cell It can contribute to the cost reduction of the organic EL element.
本発明に係るn型有機半導体薄膜の製造方法は、式(1)で表されるフラーレン誘導体を含む溶液を基材に塗布し、450℃以上で焼成するものである。 Hereinafter, the present invention will be described in more detail.
In the method for producing an n-type organic semiconductor thin film according to the present invention, a solution containing a fullerene derivative represented by the formula (1) is applied to a substrate and baked at 450 ° C. or higher.
ここで、糖基または置換糖基としては、特に限定されるものではなく、任意のテトロース基、ペントース基、ヘキソース基およびそれらの任意の水酸基が置換された置換糖基を採用できる。 In the formula (1), R 1 to R 5 each independently represents a hydrogen atom, a sugar group, or a substituted sugar group in which any hydroxyl group of the sugar group is substituted with a substituent. At least one of 1 to R 5 is a sugar group or a substituted sugar group.
Here, the sugar group or the substituted sugar group is not particularly limited, and any tetrose group, pentose group, hexose group, and substituted sugar group in which any of these hydroxyl groups is substituted can be employed.
ペントース基としては、アラビノース基であるアラビノシル基、リキソース基であるリキソシル基、リボース基であるリボシル基、キシロース基であるキシロシル基等が挙げられる。
ヘキソース基としては、アロース基であるアロシル基、フルクトース基であるフルクトシル基、ガラクトース基であるガラクトシル基、グルコース基であるグルコシル基、グロース基であるグロシル基、マンノース基であるマンノシル基、タガロース基であるタガロシル基、タロース基であるタロシル基、シアル酸基等が挙げられる。
これらの中でも、本発明においては、ヘキソース基が好ましく、特に、ガラクトシル基、グルコシル基が好適である。 Examples of the tetrose group include an erythrosyl group which is an erythrose group.
Examples of the pentose group include an arabinose group that is an arabinose group, a lyxosyl group that is a lyxose group, a ribosyl group that is a ribose group, and a xylosyl group that is a xylose group.
The hexose group includes an allose group, an allosyl group, a fructose group, a fructosyl group, a galactose group, a galactosyl group, a glucose group, a glucosyl group, a growth group, a grosyl group, a mannose group, a mannosyl group, and a tagarose group. There may be mentioned a tagarosyl group, a tarose group, a tarosyl group, a sialic acid group, and the like.
Among these, a hexose group is preferable in the present invention, and a galactosyl group and a glucosyl group are particularly preferable.
オルガノチオ基としては、例えば、メチルチオ基、エチルチオ基、プロピルチオ基、ブチルチオ基、ペンチルチオ基、ヘキシルチオ基、ヘプチルチオ基、オクチルチオ基、ノニルチオ基、デシルチオ基、ラウリルチオ基等のアルキルチオ基などが挙げられる。
アシル基としては、例えば、ホルミル基、アセチル基、プロピオニル基、ブチリル基、イソブチリル基、バレリル基、イソバレリル基、ベンゾイル基等が挙げられる。 Examples of the organosilyl group include trimethylsilyl group, triethylsilyl group, tripropylsilyl group, tributylsilyl group, tripentylsilyl group, trihexylsilyl group, pentyldimethylsilyl group, hexyldimethylsilyl group, octyldimethylsilyl group, decyl A dimethylsilyl group etc. are mentioned.
Examples of the organothio group include alkylthio groups such as methylthio group, ethylthio group, propylthio group, butylthio group, pentylthio group, hexylthio group, heptylthio group, octylthio group, nonylthio group, decylthio group, and laurylthio group.
Examples of the acyl group include formyl group, acetyl group, propionyl group, butyryl group, isobutyryl group, valeryl group, isovaleryl group, benzoyl group and the like.
その具体例としては、R7~R15で例示したものと同様の置換基が挙げられるが、特に、炭素数1~10のアルキル基、ベンジル基、p-メトキシベンジル基、メトキシメチル基、2-テトラヒドロピラニル基、エトキシエチル基、アセチル基、ピバロイル基、ベンゾイル基、トリメチルシリル基、トリエチルシリル基、t-ブチルジメチルシリル基、トリイソプロピルシリル基、t-ブチルジフェニルシリル基等が好ましく、アセチル基がより好ましい。 In particular, in consideration of further improving the solubility of the fullerene derivative in an organic solvent, it is preferable that at least one hydroxyl group of the sugar residue is substituted with an arbitrary substituent, and all the hydroxyl groups are substituted. More preferably, it is substituted by.
Specific examples thereof include the same substituents as those exemplified for R 7 to R 15 , and in particular, an alkyl group having 1 to 10 carbon atoms, a benzyl group, a p-methoxybenzyl group, a methoxymethyl group, 2 -Tetrahydropyranyl group, ethoxyethyl group, acetyl group, pivaloyl group, benzoyl group, trimethylsilyl group, triethylsilyl group, t-butyldimethylsilyl group, triisopropylsilyl group, t-butyldiphenylsilyl group, etc. are preferred, acetyl group Is more preferable.
焼成温度は、450℃以上とする必要があり、450℃未満であると、表面の凹凸が十分に形成されなかったり、好適なイオン化ポテンシャル(Ip)が実現できなかったりすることがある。焼成温度は、好ましくは460℃以上、より好ましくは470℃以上、より一層好ましくは480℃以上、さらに好ましくは490℃以上である。一方、焼成温度の上限値は、フラーレン誘導体が分解しない限りにおいて特に限定されるものではないが、通常800℃程度である。
なお、焼成の際に、表面の凹凸形成を促進することなどを目的として、2段階以上の温度変化をつけてもよい。 The firing method is not particularly limited, and for example, it may be heated in a suitable atmosphere, that is, in an inert gas such as nitrogen or in a vacuum using a hot plate or an oven. Heating under is preferred.
The firing temperature needs to be 450 ° C. or higher, and if it is lower than 450 ° C., sufficient surface irregularities may not be formed or a suitable ionization potential (Ip) may not be realized. The firing temperature is preferably 460 ° C. or higher, more preferably 470 ° C. or higher, even more preferably 480 ° C. or higher, and further preferably 490 ° C. or higher. On the other hand, the upper limit of the firing temperature is not particularly limited as long as the fullerene derivative is not decomposed, but is usually about 800 ° C.
In firing, two or more temperature changes may be applied for the purpose of accelerating the formation of surface irregularities.
本発明の製造方法で得られるn型有機半導体薄膜の算術平均粗さRaは、膜厚に対して、通常2%以上であるが、好ましくは3%以上、より好ましくは4%以上、より一層好ましくは5%以上、さらに好ましくは6%以上である。一方、Raの上限値は特に限定されるものではないが、通常15%程度である。
また、本発明の製造方法で得られるn型有機半導体薄膜の最大高さRzは、膜厚に対して、通常40%以上であるが、好ましくは45%以上、より好ましくは50%以上、より一層好ましくは55%以上、さらに好ましくは60%以上である。一方、Rzの上限値は、通常90%程度であり、薄膜の強度を維持する観点から80%以下が好ましい。
なお、算術平均粗さRaおよび最大高さRzは、JIS B0601に基づく値である。 The thin film obtained by the manufacturing method described above has a feature that is particularly suitable for use in an n-type semiconductor having not only a large unevenness on the surface and therefore a large surface area but also an ionization potential of 6.0 eV or more. Have.
The arithmetic average roughness Ra of the n-type organic semiconductor thin film obtained by the production method of the present invention is usually 2% or more, preferably 3% or more, more preferably 4% or more, even more with respect to the film thickness. Preferably it is 5% or more, More preferably, it is 6% or more. On the other hand, the upper limit of Ra is not particularly limited, but is usually about 15%.
Further, the maximum height Rz of the n-type organic semiconductor thin film obtained by the production method of the present invention is usually 40% or more, preferably 45% or more, more preferably 50% or more, more with respect to the film thickness. More preferably, it is 55% or more, more preferably 60% or more. On the other hand, the upper limit of Rz is usually about 90%, and preferably 80% or less from the viewpoint of maintaining the strength of the thin film.
The arithmetic average roughness Ra and the maximum height Rz are values based on JIS B0601.
[1]使用した装置
(1)表面観察:Dimension ICON(ブルカー・エイ・エックス・エス社製)
(2)イオン化ポテンシャル測定:AC-3(理研計器(株)製)
(3)膜厚測定:S-4300形電解放出形走査電子顕微鏡((株)日立ハイテクノロジーズ製) EXAMPLES Hereinafter, although an Example and a comparative example are given and this invention is demonstrated more concretely, this invention is not limited to the following Example.
[1] Equipment used (1) Surface observation: Dimension ICON (manufactured by Bruker AXS)
(2) Ionization potential measurement: AC-3 (Riken Keiki Co., Ltd.)
(3) Film thickness measurement: S-4300 type field emission scanning electron microscope (manufactured by Hitachi High-Technologies Corporation)
[実施例1]
窒素雰囲気下で、国際公開第2010/055898号記載の方法で合成した式(4a)で表されるフラーレン誘導体50mgとクロロホルム1.0mLとを混合し、室温でよく撹拌して溶液を調製した。同様の雰囲気下で、得られた濃褐色透明溶液を、スピンコート法(1500rpm、30秒)によりシリコンウェハ上に塗布し、ホットプレートを用い、500℃で10分間焼成してフラーレン薄膜を形成した。
作製した薄膜の膜厚の断面を確認した結果、膜厚は170nmだった。 [2] Fabrication of thin film [Example 1]
Under a nitrogen atmosphere, 50 mg of the fullerene derivative represented by the formula (4a) synthesized by the method described in International Publication No. 2010/0555898 and 1.0 mL of chloroform were mixed, and the solution was prepared by thoroughly stirring at room temperature. Under the same atmosphere, the obtained dark brown transparent solution was applied on a silicon wafer by a spin coating method (1500 rpm, 30 seconds) and baked at 500 ° C. for 10 minutes using a hot plate to form a fullerene thin film. .
As a result of confirming the cross section of the film thickness of the produced thin film, the film thickness was 170 nm.
350℃で10分間焼成した以外は、実施例1と同様の方法でフラーレン薄膜を形成した。
作製した薄膜の膜厚の断面を確認した結果、膜厚は220nmだった。 [Comparative Example 1]
A fullerene thin film was formed in the same manner as in Example 1 except that baking was performed at 350 ° C. for 10 minutes.
As a result of confirming the cross section of the film thickness of the produced thin film, the film thickness was 220 nm.
100℃で10分間焼成した以外は、実施例1と同様の方法でフラーレン薄膜を形成した。 [Comparative Example 2]
A fullerene thin film was formed in the same manner as in Example 1 except that baking was performed at 100 ° C. for 10 minutes.
実施例1および比較例1,2で作製したフラーレン薄膜の表面の観察およびイオン化ポテンシャルの測定を行った。実施例1および比較例1,2のフラーレン薄膜の表面写真を図1~3にそれぞれ示す。また、各薄膜の算術平均粗さ(Ra)、最大高さ(Rz)およびイオン化ポテンシャルを表1に示す。 [3] Surface observation and measurement of ionization potential The surface of the fullerene thin film prepared in Example 1 and Comparative Examples 1 and 2 was observed and the ionization potential was measured. Surface photographs of the fullerene thin films of Example 1 and Comparative Examples 1 and 2 are shown in FIGS. 1 to 3, respectively. Table 1 shows the arithmetic average roughness (Ra), maximum height (Rz), and ionization potential of each thin film.
その上、500℃で焼成した実施例1の薄膜は、6.0eV以上というn型半導体に適したイオン化ポテンシャルを有しており、無修飾フラーレンと同程度のイオン化ポテンシャル(6.1eV)であることもわかり、さらに高温で焼成することで薄膜のイオン化ポテンシャルが向上することもわかる。
以上のことから、本発明のn型半導体は、そのイオン化ポテンシャル特性のために無修飾フラーレンの代わりに用いることが可能であり、また、その高い表面積のために、これを有機太陽電池のn型半導体として用いることで、無修飾フラーレンでは実現できなかった高変換効率が期待できる。 As shown in Table 1 and FIGS. 1 to 3, the surface roughness (Ra and Rz) of the fullerene thin film of Example 1 and Comparative Example 1 is higher than that of the thin film of Comparative Example 2, and is baked at a high temperature of 350 ° C. or higher. Thus, it can be seen that a larger number of irregularities with different heights are formed.
In addition, the thin film of Example 1 baked at 500 ° C. has an ionization potential suitable for n-type semiconductors of 6.0 eV or more, and an ionization potential (6.1 eV) similar to that of unmodified fullerene. It can also be seen that the ionization potential of the thin film is improved by baking at a higher temperature.
From the above, the n-type semiconductor of the present invention can be used in place of unmodified fullerene because of its ionization potential characteristics, and because of its high surface area, it can be used as the n-type of organic solar cells. By using it as a semiconductor, high conversion efficiency that could not be realized with unmodified fullerenes can be expected.
Claims (6)
- 式(1)で表されるフラーレン誘導体を含む溶液を基材に塗布し、450℃以上で焼成することを特徴とするn型有機半導体薄膜の製造方法。
- 前記糖基または置換糖基が、式(2)、式(3)および式(4)から選ばれる少なくとも1つの基である請求項1記載のn型有機半導体薄膜の製造方法。
- 前記置換基が、炭素数1~10のアルキル基、ベンジル基、p-メトキシベンジル基、メトキシメチル基、2-テトラヒドロピラニル基、エトキシエチル基、アセチル基、ピバロイル基、ベンゾイル基、トリメチルシリル基、トリエチルシリル基、t-ブチルジメチルシリル基、トリイソプロピルシリル基、またはt-ブチルジフェニルシリル基である請求項1または2記載のn型有機半導体薄膜の製造方法。 The substituent is an alkyl group having 1 to 10 carbon atoms, benzyl group, p-methoxybenzyl group, methoxymethyl group, 2-tetrahydropyranyl group, ethoxyethyl group, acetyl group, pivaloyl group, benzoyl group, trimethylsilyl group, The method for producing an n-type organic semiconductor thin film according to claim 1 or 2, which is a triethylsilyl group, a t-butyldimethylsilyl group, a triisopropylsilyl group, or a t-butyldiphenylsilyl group.
- 請求項1~3のいずれか1項記載の製造方法で得られたn型有機半導体薄膜。 An n-type organic semiconductor thin film obtained by the production method according to any one of claims 1 to 3.
- 算術平均粗さRaが膜厚の2%以上であり、最大高さRzが膜厚の40%以上であり、イオン化ポテンシャルが6.0eV以上であるn型有機半導体薄膜。 An n-type organic semiconductor thin film having an arithmetic average roughness Ra of 2% or more of the film thickness, a maximum height Rz of 40% or more of the film thickness, and an ionization potential of 6.0 eV or more.
- 請求項4または5記載のn型有機半導体薄膜を有する有機太陽電池。 An organic solar cell comprising the n-type organic semiconductor thin film according to claim 4 or 5.
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