WO2014197942A1 - Procede pour declencher un dispositif de courant residuel, dispositif de protection secondaire pour declencher un dispositif de courant residuel, unite de protection electrique et support de montage - Google Patents

Procede pour declencher un dispositif de courant residuel, dispositif de protection secondaire pour declencher un dispositif de courant residuel, unite de protection electrique et support de montage Download PDF

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Publication number
WO2014197942A1
WO2014197942A1 PCT/AU2014/000618 AU2014000618W WO2014197942A1 WO 2014197942 A1 WO2014197942 A1 WO 2014197942A1 AU 2014000618 W AU2014000618 W AU 2014000618W WO 2014197942 A1 WO2014197942 A1 WO 2014197942A1
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WO
WIPO (PCT)
Prior art keywords
current
secondary protection
protection device
residual
residual current
Prior art date
Application number
PCT/AU2014/000618
Other languages
English (en)
Inventor
Baldamero Gato
Original Assignee
Baldamero Gato
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2013902131A external-priority patent/AU2013902131A0/en
Application filed by Baldamero Gato filed Critical Baldamero Gato
Priority to AU2014280851A priority Critical patent/AU2014280851B2/en
Publication of WO2014197942A1 publication Critical patent/WO2014197942A1/fr
Priority to AU2018282392A priority patent/AU2018282392B2/en

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H3/00—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition with or without subsequent reconnection ; integrated protection
    • H02H3/16—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition with or without subsequent reconnection ; integrated protection responsive to fault current to earth, frame or mass
    • H02H3/167—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition with or without subsequent reconnection ; integrated protection responsive to fault current to earth, frame or mass combined with other earth-fault protective arrangements
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H83/00—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current
    • H01H83/02—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by earth fault currents
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H3/00—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition with or without subsequent reconnection ; integrated protection
    • H02H3/02—Details
    • H02H3/021—Details concerning the disconnection itself, e.g. at a particular instant, particularly at zero value of current, disconnection in a predetermined order
    • H02H3/023—Details concerning the disconnection itself, e.g. at a particular instant, particularly at zero value of current, disconnection in a predetermined order by short-circuiting
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H5/00—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal non-electric working conditions with or without subsequent reconnection
    • H02H5/12—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal non-electric working conditions with or without subsequent reconnection responsive to undesired approach to, or touching of, live parts by living beings
    • H—ELECTRICITY
    • H03—ELECTRONIC CIRCUITRY
    • H03K—PULSE TECHNIQUE
    • H03K17/00—Electronic switching or gating, i.e. not by contact-making and –breaking
    • H03K17/08—Modifications for protecting switching circuit against overcurrent or overvoltage
    • H03K17/081—Modifications for protecting switching circuit against overcurrent or overvoltage without feedback from the output circuit to the control circuit
    • H03K17/0814—Modifications for protecting switching circuit against overcurrent or overvoltage without feedback from the output circuit to the control circuit by measures taken in the output circuit
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/02—Housings; Casings; Bases; Mountings
    • H01H71/0264—Mountings or coverplates for complete assembled circuit breakers, e.g. snap mounting in panel
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H83/00—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current
    • H01H83/02—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by earth fault currents
    • H01H83/04—Protective switches, e.g. circuit-breaking switches, or protective relays operated by abnormal electrical conditions otherwise than solely by excess current operated by earth fault currents with testing means for indicating the ability of the switch or relay to function properly

Definitions

  • the present invention relates to electrical protection systems and in particular to an electrical protection system adapted for high earth impedance environments where conventional residual current protection devices often fail to protect.
  • the invention has been developed primarily for use with residual cun-ent devices (RCDs) or residual current devices with combined circuit break (RCBOs), and such arrangements will be described hereinafter with reference to this application. However, it will be appreciated that the invention is not limited to this particular field of use.
  • FIG. 1 there is shown a prior art electrical protection system 1 adapted for high earth impedance environments.
  • the system 1 is adapted for delivering power from electrical power source 30 to load 31.
  • a variation of the embodiment given in Fig. 1 (not shown) with diode 80 removed, operates in a multiple earth neutral (MEN), also known as a ⁇ / ⁇ network', electrical distribution system (EDS) environment in which the line side neutral is earthed.
  • MEN multiple earth neutral
  • EDS electrical distribution system
  • the embodiment given in Fig. 1 can also operate in non-MEN EDS environment, also known as 'floating earth EDS' or 'IT network', and in this operating environment diode 80 is installed (as shown) and the line side neutral is not earthed.
  • system 1 comprises a conventional residual current device 2 comprising current imbalance detection module 3 adapted for detecting a current imbalance between load side active conductor 4 and load side neutral conductor 5.
  • a current imbalance is indicative of a fault condition in certain conditions such as during short circuit conditions when current leaks from the load side active conductor 4 or the load side neutral conductor 5 to the frame/earth 6 (such as a metal chassis of certain equipment) or other reference frame.
  • the current imbalance detection module 3, by operable connection with switching system 7, is adapted to disconnect active and neutral conductors 4, 5.
  • the system 1 comprises secondary protection device 8 adapted for tripping the residual current device 2 in these high earth impedance environments.
  • the secondary protection device 8 comprises sensor line 9 in electrical connection with earth/frame 6, in which earth/frame 6 may be a conventional earth conductor or other suitable reference including a metal chassis or otherwise conductive frame, especially for non-MEN applications where the line side neutral is not connected to earth (as shown in Fig. 1).
  • Resistor 10 in conjunction with DC rectifier diodes 11 and 12 causes current to flow through the solenoid of a low-power trip relay 14 to the neutral conductor 5, the trip relay 14 having 12 V over voltage protection on its solenoid by way of a Zener diode 13.
  • the consequential engaging of the trip relay 14 causes current to flow from the active conductor 4 through a trip solenoid 15 to the neutral conductor 5.
  • the system 1 comprises a mechanical coupling 16 between the trip solenoid 15 and the switching system 7.
  • the secondary protection device 8 and the conventional residual current device 2 physically are integrated on a common power board rail so as to allow the mechanical coupling 16 to extend between the two and hence enable the trip solenoid 15 to open the switching system 7 which disconnects load 31 from power source 30.
  • the secondary protection device 8 and the residual current device 2 are sold as an integral package.
  • the residual current device 2 typically has various different possible combinations of load current ratings and fault current ratings, and therefore the secondary protection device 8 requires configuration for each such set of current ratings.
  • each integral package would require electrical certification for each set of ratings.
  • the mechanical coupling 16 may be prone to mechanical failure. Furthermore, the mechanical coupling 16 maybe susceptible to mechanical forces such as vibration, inertial forces, and the like which may result in inadvertent tripping of the residual current device 2.
  • the failure of the mechanical coupling 16 may cause current to be maintained through the trip solenoid 15 resulting in a burnout of the trip solenoid 15 and hence posing a potential fire risk.
  • a method for tripping a residual current device comprising a detection of leakage characterised in that the detection of leakage creates a current imbalance between an active conductor and a neutral conductor of the residual current device.
  • the detection of leakage comprises detection of leakage of current to a reference.
  • the reference is a frame reference.
  • the reference is an earth reference.
  • the detection of leakage comprises detecting a voltage exceeding a voltage threshold at the reference.
  • the voltage threshold is greater than 10 V.
  • the voltage threshold is greater than 20 V.
  • the voltage threshold is greater than 40 V.
  • the voltage threshold is greater than 50 V.
  • the detection of leakage comprises detecting a current greater than a current threshold.
  • the current threshold is greater than 1 mA.
  • the current threshold is greater than 5 mA.
  • the current threshold is greater than 8 mA.
  • the creation of the current imbalance comprises allowing current to flow from a line side to a load side of the residual current device.
  • the creation of the current imbalance comprises providing a load resistance between the active conductor on the load side and the neutral conductor on the line side of the residual current device.
  • the load resistance is selected to allow a current to flow from the active conductor on the load side to the neutral conductor on the line side of the residual current device of greater than 5 mA.
  • the load resistance is selected to allow a current to flow from the active conductor on the load side to the neutral conductor on the line side of the residual current device of greater than 15 mA.
  • the load resistance is selected to allow a current to flow from the active conductor on the load side to the neutral conductor on the line side of the residual current device of greater than 30 mA.
  • the creation of the current imbalance comprises maintaining the current imbalance using a latch.
  • the latch is adapted to reset once the residual current device has tripped.
  • the method further comprises providing an indication of the leakage of current to the reference.
  • the indication comprises illumination.
  • a secondary protection device for tripping a residual current device
  • the secondary protection device comprising a sensor line adapted for detection of leakage, and a switch means, characterised in that the switch means is adapted for creation of a current imbalance between an active conductor and a neutral conductor of the residual current device.
  • the sensor line is connected to a reference so as to detect the leakage of current to the reference.
  • the reference is a frame reference.
  • the reference is an earth reference.
  • the switch means is adapted for switching at a voltage threshold at the reference.
  • the voltage threshold is greater than 10 V.
  • the voltage threshold is greater than 20 V.
  • the voltage threshold is greater than 40 V.
  • the voltage threshold is greater than 50 V.
  • the switch means is adapted for switching at a current threshold.
  • the current threshold is greater than 1 mA.
  • the current threshold is greater than 5 mA.
  • the current threshold is greater than 8 mA.
  • the switch means allows current to flow from a line side to a load side of the residual current device.
  • the secondary protection device further comprises a load resistance in series with the switch means.
  • the load resistance is selected to allow a current to flow from the active conductor on the load side to the neutral conductor on the line side of the residual current device of greater than 5 mA.
  • the load resistance is selected to allow current to flow from the active conductor on the load side to the neutral conductor on the line side of the residual current device of greater than 15 mA.
  • the load resistance is selected to allow current to flow from the active conductor on the load side to the neutral conductor on the line side of the residual current device of greater than 30 mA.
  • the switch means is arranged to remain closed until the residual current device has tripped.
  • the secondary protection device further comprises an indication means of the leakage of current to the reference.
  • the indication means comprises illumination.
  • the secondary protection device is located in an electrical protection unit together with the residual current device, with respective internal electrical connections provided between the secondary protection device and the residual current device.
  • the electrical protection unit comprises a mounting means arranged to mount the residual current device and the secondary protection device side by side in a housing.
  • the mounting means is a plastic moulded mounting bracket.
  • the electrical protection unit also comprises a cover pivotably mounted to the housing which, when the cover is opened, provides visible and finger access to respective control panels of the residual cun-ent device and the secondary protection device for an operator.
  • the electrical protection unit further comprises a power inlet lead extending from the housing and terminated at a plug.
  • the electrical protection unit further comprises a power outlet lead extending from the housing and terminated at a socket.
  • the sensor line is connected to an earth conductor in the power outlet lead.
  • an electrical protection unit comprising a residual cun-ent device and a secondary protection device located in a housing, the secondary protection device an-anged for tripping the residual current device and comprising a sensor line adapted for detecting cunent leakage to a reference and a switch means adapted for creating a current imbalance between an active conductor and a neutral conductor of the residual current device.
  • the electrical protection unit further comprises respective internal electrical connections between the secondary protection device and the residual current device.
  • the housing comprises a mounting means arranged to mount the residual current device and the secondary protection device side by side in the housing.
  • the mounting means is a plastic moulded mounting bracket.
  • the electrical protection unit further comprises a cover pivotably mounted to the housing which, when the cover is opened, provides visible and finger access to respective control panels of the residual current device and the secondary protection device for an operator.
  • the electrical protection unit further comprises a power inlet lead extending from the housing and terminated at a plug.
  • the electrical protection unit further comprises a power outlet lead extending from the housing and terminated at a socket.
  • the sensor line is connected to an earth conductor in the power outlet lead.
  • a mounting bracket arranged for mounting one or more DIN-rail mountable electrical devices in a housing of an electrical protection unit.
  • said one or more DIN-rail mountable electrical devices comprises two or more DIN-rail mountable electrical devices mounted side by side in the housing.
  • At least one of said one or more DIN-rail mountable electrical devices comprises either a circuit breaker module, a residual current device (RCD), a residual voltage device (RVD), or a residual current device with a combined circuit break (RCBO).
  • a circuit breaker module a residual current device (RCD), a residual voltage device (RVD), or a residual current device with a combined circuit break (RCBO).
  • RCD residual current device
  • RVD residual voltage device
  • RCBO combined circuit break
  • the mounting bracket is one-piece and manufactured from moulded plastic.
  • the mounting bracket comprises a square or rectangular panel with a centrally located panel window and juxtaposed support pillars remotely extending from the rear of each side of the panel, the support pillars arranged for mounting a DIN-rail there between, such that said one or more DIN-rail mountable electrical devices are able to be supported on the DIN-rail in the housing with their respective one or more control panels visible to an operator.
  • the panel window is rectangular or square.
  • the mounting bracket also comprises a short round tubular window surrounding the panel window and forwardly extending from the front of the panel such that finger access is provided through the tubular window to the respective one or more control panels for an operator.
  • the mounting bracket comprises mounting holes arranged for securing the mounting bracket into the housing.
  • Fig. 1 shows a high earth impedance electrical protection system in accordance with the prior art
  • Fig. 2 shows a MEN (also known as a ⁇ / ⁇ network') high earth impedance EDS in accordance with an embodiment of the first and second aspects of the present invention
  • Fig. 3 shows a MEN (also known as a ⁇ / ⁇ network') high earth impedance EDS in accordance with another embodiment of the first and second aspects of the present invention
  • Fig. 4 shows a MEN (also known as a ⁇ / ⁇ network') high earth impedance EDS in accordance with another embodiment of the first and second aspects of the present invention
  • Fig. 5 shows a non-MEN (also known as floating earth EDS or IT network) high earth impedance EDS in accordance with another embodiment of the first and second aspects of the present invention
  • Fig. 6 shows a non-MEN (also known as floating earth EDS or IT network) high earth impedance EDS in accordance with another embodiment of the first and second aspects of the present invention
  • Fig. 7 shows electrically the load and frame/earth in a high earth impedance environment according to the first and second aspects of the present invention
  • Fig. 8 shows an isometric view of an embodiment of an electrical protection unit, with the cover closed, in accordance with a third aspect of the present invention
  • Fig. 9 shows an isometric view of the embodiment of the electrical protection unit shown in Fig. 8, but with the cover open,
  • Fig. 10 shows an isometric view of an embodiment of a mounting bracket for a housing of an electrical protection unit, viewed from the front, in accordance with a fourth aspect of the present invention.
  • Fig. 1 1 shows an isometric view of the embodiment of the mounting bracket for a housing of an electrical protection unit shown in Fig. 10, but viewed from the rear.
  • the five embodiments respectively described herein in reference to Figs. 2 - 6 are all according to the first and second aspects of the present invention.
  • the embodiments described in reference to Figs. 2, 3 and 4 are adapted for use in MEN EDS environments and those shown in Figs. 5 and 6 adapted for use in non-MEN EDS environments as will be described in further detail below.
  • the embodiments are preferably adapted for use in 220V or 240V, 50Hz, AC applications. However, it should be appreciated that the embodiments described herein may be suited also for other EDSs, such as 60Hz, 110 V or 115V AC applications or even DC applications. Furthermore, the embodiments are disclosed as single phase applications, however it should be appreciated that the embodiments may equally be adapted for use for multiphase (e.g. 3- phase) EDSs.
  • system 18 comprises the residual current device (RCD) 2, in this case a type of residual current device with a combined circuit break (RCBO), and a secondary protection device, herein referred to as a residual voltage device 17.
  • the residual voltage device 17 provides backup protection to the residual current device 2 in detecting fault conditions in high earth impedance environments. During these fault conditions, in the manner described below, the residual voltage device 17 is adapted for tripping the residual current device 2.
  • the nomenclature of the residual voltage device 17 should not be construed with any particular technical limitation in mind, suffice to say that the residual voltage device 17 should be construed within the purposive scope of detecting leakage in high earth impedance environments where traditional residual current devices 2 (whether conventional RCDs or RCBOs) fail to detect a current imbalance.
  • the embodiment described herein comprises the residual voltage device 17 in an interworking relationship with the residual current device 2.
  • the residual voltage device 17 may be adapted for tripping other electrical protection devices as opposed to residual current devices 2, and/or providing indications of relevant fault conditions.
  • the system 18 is distinguishable from the prior art system 1 in Fig. 1 by virtue of the omission of a mechanical coupling 16.
  • the residual voltage device 17 may be located away from the residual current device 2 wherein the residual voltage device 17 only needs to be electrically coupled to the load side active conductor 4, the load side neutral conductor 5, and line side neutral conductor 28 of the residual voltage device 2.
  • the system 18 is adapted for high earth impedance environments (typically about 1,500 ohm).
  • This environment is best shown electrically by the simplified load and frame/earth arrangement in Fig. 7 where the load resistor 49 (shown as a pure resistance for simplicity) is connected between the load side active conductor 4 and load side neutral conductor 5 and the frame/earth 6 (for example the metal chassis an electrical appliance) is diagrammatically shown as connected to electrical true earth via the 1,500 ohm earth resistor 50 (shown as a simple resistor representing the high earth impedance environment).
  • leakage resistor 51 connecting the load side active conductor 5 to the frame/earth 6
  • a "leakage voltage” will be generated at the frame/earth 6 and hence sensed by sensor line 9 due to the voltage division effect of leakage resistor 51 and earth resistor 50.
  • the residual voltage device 17 monitors this voltage leakage from the load side active conductor 4 to the frame/earth 6 or other reference frame of the appliance/equipment being protected. If a voltage leakage of greater than substantially 42 V (and therefore current greater than substantially 8 mA given the component selection of the residual voltage device 17) is detected at the sensor line 9, and hence at the frame of the appliance via the sensor line 9, the residual voltage device 17 introduces a load between the line side neutral conductor 28 and the load side active conductor 4 of the residual current device 2 so as to effectively create a current imbalance adapted for detection by current imbalance detection module 3 so as to cause the tripping of the residual current device 2 in the conventional manner.
  • the system 18 is adapted for use in MEN (also known as a ⁇ / ⁇ network') EDS
  • the power source neutral is earthed, and hence the line side neutral connector 28 of the residual current device 2 is also effectively earthed (as shown).
  • the sensor line 9 would be coupled to the frame/earth 6 (e.g. the metal chassis) of the load.
  • the frame/earth 6 e.g. the metal chassis
  • a fault condition such as where a person makes accidental contact with the load side active conductor 4 and given the person's potentially high resistance (electrically represented as leakage resistance 51 in Fig. 7) and the high earth impedance environment (electrically represented by earth resistance 50 in Fig. 7), such contact would introduce a voltage at the frame/earth 6, and therefore at the sensor line 9 also.
  • resistor 10 and DC rectifier diodes 12 and 11 cause current to flow through trip relay 14 causing the trip relay 14 to engage.
  • Zener diode 13 provides 12 V overvoltage protection for the trip relay 14.
  • the engagement of trip relay 14 causes current to flow through fault relay 21, causing fault relay 21 to engage so as to introduce load resistor network 20 between the load side active conductor 4 and the line side neutral conductor 28 creating a current imbalance which is detected by the imbalance detection module 3 so as to cause the residual current device 2 to trip and disconnect supply power from the load.
  • fault relay 21 is configured as a latch wherein the engagement of the fault relay 21 maintains the current flow through the fault relay 21 between the active conductor 4 and the neutral conductor 5 so as to keep the fault relay 21 engaged despite the disengagement of the trip relay 14. In this manner, the fault relay 21 remains engaged until such time that the residual current device 2 trips removing the power to the load side.
  • electromechanical relays are described herein, other switching mechanisms may be employed also, including solid-state relays, power transistors, silicon controlled rectifiers (SCRs), field effect transistors (FETs) and the like.
  • the combination of diode 1 1 and capacitor 19 convert the AC supply voltage to DC and the capacitor 19 also holds the trip relay 14 engaged for a few milliseconds, thereby eliminating any race condition between the fault relay 21 and trip relay 14.
  • the component values selected for the residual voltage device 17 are such that the threshold voltage of the sensor line 9 to engage relay 14 is greater than 42 V. However, it should be noted that variations to the threshold voltage may be implemented depending on the application. At these component values, the current flowing through the trip relay 14 should be greater than 8 mA to cause the trip relay 14 to engage.
  • Load resistor network 20 comprises a plurality of series power resistors (preferably each having a 3 W rating) primarily to manage the power dissipation.
  • Series power resistors also provide voltage division for powering light emitting diodes 22.
  • DC rectifier diode 23 and current limiting resistor 24 are adapted for powering light emitting diodes 22 for visual indication of a fault status.
  • the light emitting diodes 22 are placed so as to be visible, such as by way of protrusion through the housing of the residual voltage device 17, or use of moulded light guide or the like.
  • the residual voltage device 17 further comprises test pushbutton 25 for testing the residual voltage device 17.
  • the test pushbutton 25 introduces, from the load side active conductor 4, current through the trip relay 14 to cause the trip relay 14 to engage.
  • the residual voltage device 17 further comprises a selectable secondary selectable switch 29 and, via fault relay contact 26, allowing a backup system for the tripping of the residual current device 2 by creating a neutral earth bond on the load side of the residual current device 2.
  • the residual current device 2 detects both the line side neutral bond to earth and load side neutral bond to earth, the residual current device 2 trips and disconnects supply power to the load.
  • the residual voltage device 17 is used where the line side neutral conductor 28 is connected to the earth in a MEN EDS.
  • the residual current device 2 (in the form of a RCBO in this case) works as normal however the electrically connected residual voltage device 17 unit is used for situations where the residual voltage device 17 does not detect a fault current between the load side active conductor 4 and earth or equipment frame.
  • the residual voltage device 17 provides a backup to the residual current device 2, in the situation in which the residual voltage device 17 detects a current of greater than appropriately 8 mA flowing from the load side active conductor 4, through to the residual voltage device 17 sensor line 9 connection, which is connected to the device chassis or frame/earth 6 through the residual voltage device 2, to the load side neutral conductor 5.
  • the residual voltage device 17 will trip the residual current device 2 by placing load resistors between the residual current device 2 load side active conductor 4 and line side neutral conductor 28, which in turn creates an approximately 31 mA imbalance between the current in load side active conductor 4 and the current in load side neutral conductor 5 of the residual current device 2, which in turn trips the residual current device 2 and disconnects the voltage supply from the load, saving the human from electric shock or equipment being burnt out.
  • the residual voltage device 17 operation is as follows, when a current of greater than appropriately 8 mA at a voltage greater than 42 VAC flows from the sensor line 9 to the load side neutral conductor 5 (via fault relay contact 26, resistor 10, diodes 11 and 12), the trip relay 14 engages and closes the trip relay 14 contact. The closing of the trip relay 14 contact applies the voltage in the load side active conductor 4 onto the fault relay 21 solenoid coil causing the fault relay 21 to engage. As the other side of the fault relay 21 solenoid coil is connected to the load side neutral connector 5, and also to one side of the load resistor network 20, this places the load resistor network 20 between the load side active conductor 4 and line side neutral conductor 28 creating the approximate 31 mA imbalance current flow through the residual current device 2.
  • the current flowing through the four 1,800 ohm load resistors creates approximately 52 VAC across each resistor.
  • the 52 VAC across one of the resistors is used to provide power to illuminate the two red light emitting diodes 22 via the 6,800 ohm resistor 24 which reduces the circuit current through the light emitting diodes 22 and the diode 23.
  • the diode 23 provides reverse voltage protection to the light emitting diodes 22.
  • the fault relay 21 contacts change state.
  • the changing of the contact 21 of fault relay 21 from open to close holds the connection of the load side active conductor 5 to both the fault relay 21 solenoid coil, keeping it engaged, and to one side of the load resistor network 20, keeping the current imbalance until the residual current device 2 trips.
  • the changing of the contact 26 of fault relay 21 from closed to open removes the fault current from the sensor line 9 to the load side neutral conductor 5, protecting resistor 10, diode 11, Zener diodel3 and diode 12 from a continuous fault condition.
  • System 18 is also adapted for protection during inadvertent swapping of the line side active and neutral. Specifically, if the line side active conductor 4 and the line side neutral conductor 5 were inadvertently swapped the active 4 would become the new neutral and the neutral 5 would become the new active.
  • Fig. 3 shows another embodiment of system 18 for use in MEN EDS environments. The only difference between the embodiment described in reference to Fig.
  • FIG. 3 is the simplified arrangement of the load resistor network 20 in Fig. 3 in which two of the 1,800 ohm 3 W resistors in the embodiment in Fig. 2 are replaced with a diode.
  • the embodiment of system 18 shown in Fig. 3 is similarly adapted for protection during inadvertent swapping of the line side active and neutral as described in reference to the embodiment of system 18 shown in Fig. 2.
  • Fig. 4 shows yet another embodiment of system 18 for use in MEN EDS environments. This arrangement is similar to the embodiment described in reference to Fig. 3 except that there is now only two electrical connections between the residual current device 2 and the residual voltage device 17. The connection of the residual voltage device 17 to the load side neutral conductor 5 is no longer required as a result of the rearrangement of the electrical connection of the load resistor network 20 in the residual voltage device 17 which is now in parallel with the solenoid coil of the fault relay 21.
  • the embodiment of system 18 shown in Fig. 4 is similarly adapted for protection during inadvertent swapping of the line side active and neutral as described in reference to the embodiment of system 18 shown in Fig. 2.
  • Fig. 5 shows the electrical protection system, this time system 19 configured for a non-MEN EDS environment where the line side neutral conductor 28 is not connected to earth.
  • the residual current device 2 works as normal, however the electrically connected residual voltage device 17 is used for situations where the residual current device 2 does not detect a fault current between the load side active conductor 4 or load side neutral conductor 5 and the device chassis or frame/earth 6.
  • the residual voltage device 17 provides a backup as if the residual voltage device 17 detects a current of greater than appropriately 8 mA, flowing from either the load side active conductor 4 or load side neutral conductor 5 through the residual voltage device 17 sensor line 9 connection, which is connected to the device chassis or frame/earth 6, through the residual voltage device 17 to the load side active conductor 4 or load side neutral conductor 5.
  • resistor 10, diodes 11 and 12 When a current of greater than appropriately 8 mA at a voltage greater than 42 VAC flows from the sensor line 9 to the load side neutral conductor 5 via contact 26 of fault relay 21, resistor 10, diodes 11 and 12, and trip relay 14 engage. Alternatively, when a current of greater than appropriately 8 mA at a voltage greater than 42 VAC flows from the sensor line 9 to the load side active conductor 4 via contact 26 of fault relay 21 , resistor 10, diodes 1 1 and 27 the trip relay 14 also engages.
  • the closing of the contacts of the trip relay 14 places the voltage of load side active conductor 4 onto the fault relay 21 solenoid coil causing fault relay 21 to engage (as the other side of the solenoid coil 21 is connected to the load side neutral conductor 5) and this voltage to be applied to one side of the load resistor network 20 which places the load resistor network 20 between the load side active conductor 4 and line side neutral conductor 28 creating the approximate 31 mA imbalance current flow through the residual current device 2.
  • the current flowing through the four 1,800 ohm load resistors 20 creates approximately 52 VAC across each resistor.
  • the 52 VAC across one of the resistors is used to provide power to illuminate the two red light emitting diodes 22 via the 6,800 ohm resistor 24 which reduces the circuit current through the light emitting diodes 22 and diode 23.
  • the diode 23 provides reverse voltage protection to the light emitting diodes 22.
  • Fig. 6 shows another embodiment of system 19 again configured for a non-MEN EDS environment where the line side neutral conductor 28 is not connected to earth.
  • This arrangement is similar to the embodiment described in reference to Fig. 5 except that there is now only two electrical connections between the residual current device 2 and the residual voltage device 17.
  • the connection of the residual voltage device 17 to the load side neutral conductor 5 is no longer required as a result of the rearrangement of the electrical connection of the load resistor network 20 in the residual voltage device 17 which is now in parallel with the solenoid coil of the fault relay 21.
  • Figs. 8 and 9 show isometric views of an embodiment of an electrical protection unit in accordance with a third aspect of the present invention.
  • This embodiment may be employed, for example, when connecting a caravan or recreational vehicle (RV) to a mains power source at a camp site or trailer park or, alternatively, to a power lead from a generator or AC inverter (for sites with no mains power).
  • This embodiment may also be employed in numerous other applications, including industrial applications where AC equipment is required to be field tested off-line via connection with a generator or an AC inverter.
  • the electrical protection unit 60 comprises residual current device 61 and a secondary protection device in the form of residual voltage device 62, both integrated into housing 64.
  • the residual voltage device 62 is arranged for tripping the residual current device 61.
  • Electrical protection unit 60 also comprises a power inlet lead 66 terminated at a male plug (not shown) for line side connection to a mains power source, generator or AC inverter (not shown), and a power outlet lead 67 terminated at a female socket (not shown) for load side connection to, for example, a caravan or an RV male wall-mounted plug, or a piece of AC industrial equipment as mentioned above,
  • the power inlet lead 66 and the male plug (not shown) are usually either rated at 10 A and used in combination with a residual current device 2 of the RCBO type which is rated at 10 A or, alternatively, rated 15 A and used in combination with a residual current device 2 of the RCBO type which is rated at 16A.
  • the power outlet lead 67 and the female socket (not shown) are usually rated at 15 A for such 240 V, 50 Hz single phase applications.
  • the residual voltage device 62 comprises a sensor line (not shown) which in this case is connected to the earth conductor of the outlet lead 67 which, in turn in use, connects to the chassis or frame of the load, for example the metal chassis of a caravan or RV, or the metal housing of a piece of AC industrial equipment (as mentioned above).
  • the residual voltage device 62 is thereby adapted for detecting current leakage from active to this metal chassis/housing.
  • the residual voltage device also comprises a switch means adapted for creating a current imbalance between the active conductor and a neutral conductor of the residual current device 61, and thereby trip the residual current device 61 and isolate line side power (i.e. for example, power from a camp site power box or from a generator or AC inverter) from the load side (i.e. for example, the caravan or RV, or piece of AC industrial equipment) in event of detection of such leakage current to the chassis/housing.
  • line side power i.e. for example, power from a camp site power box or
  • the electrical protection unit 60 also incorporates the necessary internal electrical connections (not shown) between the residual voltage device 62 and the residual current device 61.
  • Housing 64 may comprise a moulded plastic mounting bracket 70 (refer below to Figs. 10 and 11 in reference to the fourth aspect of the present invention) arranged to mount the residual current device 61 and the residual voltage device 62 side by side in the housing 64 (as shown in Figs. 8 and 9).
  • the housing 64 may comprise other mounting means to mount the residual current device 61 and the residual voltage device 62 side by side in the housing 64.
  • the electrical protection unit 60 also includes a cover 65 pivotably mounted (via a hinge) to the housing 64 which, when the cover 65 is opened, provides visible and finger access to respective control panels of residual current device 61 and residual voltage device 62.
  • cover 65 pivotably mounted (via a hinge) to the housing 64 which, when the cover 65 is opened, provides visible and finger access to respective control panels of residual current device 61 and residual voltage device 62.
  • Figs. 10 and 11 show isometric views of an embodiment of a mounting bracket for a housing of an electrical protection unit in accordance with a fourth aspect of the present invention.
  • Mounting bracket 70 is arranged for mounting two DIN-rail mountable electrical devices side by side in a housing of an electrical protection unit.
  • DIN-rail mountable electrical devices typically comprise circuit breaker modules, residual current devices (RCDs), residual voltage devices (RVDs), and residual current devices with a combined circuit break (RCBOs), but there are many other such types of devices available. Typical combinations might be an RCBO side by side with an RVD, or a circuit breaker side by side with an RCD.
  • Mounting bracket 70 is preferably of one-piece construction and manufactured from injected moulded plastic. It includes a substantially square or rectangular panel 71 with a centrally located panel window 72 and juxtaposed support pillars 73 remotely extending from the rear of each side of the panel 71. The remote ends 77 of the support pillars 73 are arranged for mounting there between an aluminium or steel DIN-rail (not shown), secured to the respective remote ends 77 of the support pillars 73 by screws (not shown) inserted into pre- moulded screw holes 76 in respective support pillars 73.
  • DIN-rail mountable electrical devices to be supported on the DIN-rail side by side in the housing of the electrical protection unit with their respective control panels visible through the panel window 72.
  • the panel window 72 is rectangular or square, and the mounting bracket 70 also incorporates a short tubular window 74 surrounding the panel window and forwardly extending from the front of panel 71. Through the tubular window 74 an operator can finger access the respective control panels of the DIN-rail mountable electrical devices.
  • the forward-most circular surface 78 of the tubular window 74 provides a sealing surface for an O-ring or square-section sealing ring retained in a matching circular groove on the inside of a cover (not shown) which is pivotably mounted to the housing (via a hinge) such that, when the cover is closed and the sealing ring in the cover engages with circular surface 78 of mounting bracket 70, water and humidity (and other foreign material) cannot penetrate into the electrical protection unit and specifically into the one or more DIN-rail mountable electrical devices contain therein.
  • Mounting bracket 70 also incorporates pre-moulded mounting holes 75 arranged for securing mounting bracket 70 into the housing of the electrical protection unit.
  • the above embodiment of the mounting bracket 70 is described as providing mounting for two DIN-rail mountable electrical devices side by side. But as would be appreciated by those skilled in the art, other embodiments of the mounting bracket are possible.
  • the mounting bracket may provide mounting for only one DIN-rail mountable electrical device in the housing of the electrical protection unit or, alternatively, depending on the geometry of the mounting bracket and the length of the DIN-rail, 3, 4, 5 or even 6 DIN-rail mountable electrical devices could be mounted side by side in the housing of the electrical protection unit.

Landscapes

  • Emergency Protection Circuit Devices (AREA)

Abstract

L'invention porte sur un procédé pour déclencher un dispositif de courant résiduel comprenant une détection de fuite caractérisée en ce que la détection de fuite crée un déséquilibre de courant entre un conducteur actif et un conducteur neutre du dispositif de courant résiduel, un dispositif de protection secondaire pour déclencher un dispositif de courant résiduel, une unité de protection électrique comprenant un dispositif de courant résiduel et un dispositif de protection secondaire et un support de montage agencé pour un montage d'un ou plusieurs dispositifs électriques pouvant être montés sur un rail DIN.
PCT/AU2014/000618 2011-11-17 2014-06-12 Procede pour declencher un dispositif de courant residuel, dispositif de protection secondaire pour declencher un dispositif de courant residuel, unite de protection electrique et support de montage WO2014197942A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AU2014280851A AU2014280851B2 (en) 2011-11-17 2014-06-12 A method for tripping a residual current device, a secondary protection device for tripping a residual current device, an electrical protection unit and a mounting bracket
AU2018282392A AU2018282392B2 (en) 2011-11-17 2018-12-20 A method for tripping a residual current device, a secondary protection device for tripping a residual current device, an electrical protection unit and a mounting bracket

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU2013902131 2013-06-13
AU2013902131A AU2013902131A0 (en) 2013-06-13 A device for tripping a residual-current device and a method of operation thereof

Publications (1)

Publication Number Publication Date
WO2014197942A1 true WO2014197942A1 (fr) 2014-12-18

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PCT/AU2014/000618 WO2014197942A1 (fr) 2011-11-17 2014-06-12 Procede pour declencher un dispositif de courant residuel, dispositif de protection secondaire pour declencher un dispositif de courant residuel, unite de protection electrique et support de montage

Country Status (2)

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AU (2) AU2014280851B2 (fr)
WO (1) WO2014197942A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT201600121326A1 (it) * 2016-11-30 2018-05-30 Vincenzo Salvatore Peren Modulo di sgancio antisismico
CN113552406A (zh) * 2021-07-27 2021-10-26 上海电机学院 一种单电源供电的高精度剩余电流检测装置
EP4283828A1 (fr) * 2023-01-27 2023-11-29 Applied Micro Electronics "AME" B.V. Procédés et systèmes de transfert sécurisé d'énergie électrique

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2019229841B2 (en) * 2019-09-16 2021-11-18 Safelec Technology Holdings Pty. Ltd. An improved electrical protection system

Citations (3)

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Publication number Priority date Publication date Assignee Title
EP1195868A2 (fr) * 2000-10-04 2002-04-10 HAGER ELECTRO GmbH Dispositif de maintien des faces frontales d'installations électriques
US6414829B1 (en) * 1998-02-19 2002-07-02 Square D Company Arc fault circuit interrupter
WO2012065224A1 (fr) * 2010-11-17 2012-05-24 Baldamero Gato Dispositif et procédé destinés à fournir une protection électrique

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6414829B1 (en) * 1998-02-19 2002-07-02 Square D Company Arc fault circuit interrupter
EP1195868A2 (fr) * 2000-10-04 2002-04-10 HAGER ELECTRO GmbH Dispositif de maintien des faces frontales d'installations électriques
WO2012065224A1 (fr) * 2010-11-17 2012-05-24 Baldamero Gato Dispositif et procédé destinés à fournir une protection électrique

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT201600121326A1 (it) * 2016-11-30 2018-05-30 Vincenzo Salvatore Peren Modulo di sgancio antisismico
CN113552406A (zh) * 2021-07-27 2021-10-26 上海电机学院 一种单电源供电的高精度剩余电流检测装置
EP4283828A1 (fr) * 2023-01-27 2023-11-29 Applied Micro Electronics "AME" B.V. Procédés et systèmes de transfert sécurisé d'énergie électrique

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AU2018282392B2 (en) 2021-01-07
AU2014280851B2 (en) 2018-11-08
AU2018282392A1 (en) 2019-01-17
AU2014280851A1 (en) 2015-01-22

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