WO2014193146A1 - Polymer film - Google Patents

Polymer film Download PDF

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Publication number
WO2014193146A1
WO2014193146A1 PCT/KR2014/004729 KR2014004729W WO2014193146A1 WO 2014193146 A1 WO2014193146 A1 WO 2014193146A1 KR 2014004729 W KR2014004729 W KR 2014004729W WO 2014193146 A1 WO2014193146 A1 WO 2014193146A1
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WO
WIPO (PCT)
Prior art keywords
polyamide
copolymer
base film
weight
polymer
Prior art date
Application number
PCT/KR2014/004729
Other languages
French (fr)
Korean (ko)
Inventor
정영한
권소연
정일
남궁현
Original Assignee
코오롱인더스트리 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020140063172A external-priority patent/KR102062816B1/en
Application filed by 코오롱인더스트리 주식회사 filed Critical 코오롱인더스트리 주식회사
Priority to US14/894,386 priority Critical patent/US10173469B2/en
Publication of WO2014193146A1 publication Critical patent/WO2014193146A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a general shape other than plane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/286Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysulphones; polysulfides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • B60C1/0008Compositions of the inner liner
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/25Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/542Shear strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2413/00Belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/08Cars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C5/00Inflatable pneumatic tyres or inner tubes
    • B60C5/12Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim
    • B60C5/14Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim with impervious liner or coating on the inner wall of the tyre
    • B60C2005/145Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim with impervious liner or coating on the inner wall of the tyre made of laminated layers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2377/00Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2377/00Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
    • C08J2377/02Polyamides derived from omega-amino carboxylic acids or from lactams thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2461/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2461/04Condensation polymers of aldehydes or ketones with phenols only
    • C08J2461/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C08J2461/12Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols with polyhydric phenols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2471/00Presence of polyether
    • C09J2471/006Presence of polyether in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2477/00Presence of polyamide
    • C09J2477/006Presence of polyamide in the substrate

Definitions

  • the present invention relates to a polymer film. More specifically, it exhibits uniform physical properties in the entire film area and realizes excellent airtightness even with a thin thickness. When used as an inner liner film, it can lighten tires and improve automobile fuel economy, and has excellent moldability and high durability and fatigue resistance. It relates to a polymer film that can implement the mechanical properties of.
  • a tire is a composite of fiber / steel radish, and generally has a structure as shown in FIG. 1.
  • Tread (1) It is a part in contact with the road surface, which provides the necessary frictional force for braking and driving, has good abrasion resistance, can withstand external shocks and has low heat generation.
  • Body Ply (or Carcass) (6) A layer of cord inside the tire, which must support loads, withstand impacts, and be resistant to fatigue.
  • Belt (5) Located between the body plies, consisting of steel wires in most cases, to reduce external stratification and to maintain a wide tread grounding surface for excellent driving stability. .
  • Side Wall (3) It refers to the rubber layer between the lower part of the shoulder (2) and the bead (9), and serves to protect the inner body ply (6).
  • Inner Liner (7) It is located inside the tire instead of the tube and prevents air leakage to enable pneumatic tires.
  • BEAD (9) A square or hexagonal wire bundle with rubber coating on the wire that seats and secures the tire to the rim.
  • CAP PLY (4) On the belt of radial tires for some passenger cars It is a special cord paper located to minimize the movement of the belt when driving.
  • APEX (8) It is a triangular rubber filler used to minimize the dispersion of beads, to mitigate external shocks, to protect the beads, and to prevent the inflow of air during molding.
  • tire innerliners which consist mainly of rubber components such as butyl rubber or halo butyl rubber, which had relatively low air permeability.
  • the rubber content or the thickness of the inner liner had to be increased to obtain sufficient airtightness.
  • the content of the rubber component and the tire thickness increase, there is a problem that the total tire weight increases and fuel economy of the vehicle decreases.
  • the rubber components have a relatively low heat resistance, so that air pockets are formed between the inner rubber and the inner liner of the carcass layer or the inner liner of the carcass layer during the vulcanization process of the tire, or the driving of the car, which repeatedly undergoes deformation at high temperature.
  • a vulcanizing agent or a vulcanizing process had to be applied, and it was difficult to secure sufficient adhesive force.
  • any previously known method has a limit in maintaining excellent air permeability and tire formability while sufficiently reducing the thickness and weight of the innerliner.
  • the innerliner obtained by the previously known method may be deteriorated in its physical properties or cracks in the film during the manufacturing process of a tire which is repeatedly formed at a high temperature, or during the driving process of a vehicle in which high heat is generated. This phenomenon appeared.
  • the present invention exhibits uniform physical properties over the entire area of the film and realizes excellent airtightness even with a thin thickness.
  • an inner liner film When used as an inner liner film, it is possible to lighten tires and improve automobile fuel economy, and has excellent moldability and high durability and fatigue resistance. It is to provide a polymer film that can implement mechanical properties.
  • polyamide-based resin having a relative viscosity (96% solution of sulfuric acid) of 3.0 to 3.5; And a copolymer comprising a polyamide-based segment and a polyether-based segment; and a base film layer comprising: formed on at least one surface of the base film layer, and a resorcinol-formalin -An adhesive comprising a latex (RFL) adhesive, wherein the content of the polyether segment of the copolymer is at least 2% by weight and less than 15% by weight relative to the total weight of the base film layer, and a shear of 1000s ⁇ 1 .
  • a polymer film having a ratio of the melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin may be 0.60 to 1.2.
  • a base film layer and such a base layer formed by using the copolymer comprising a specific content of the polyamide-based resin and a polyether-based segment may realize excellent airtightness even at a thin thickness to reduce tire weight and improve fuel efficiency of an automobile, and may have excellent moldability and mechanical properties while having high heat resistance. It has been found that it can be firmly bonded to the tire without applying an additional vulcanization process or significantly increasing the thickness of the adhesive layer.
  • the two components may be uniformly mixed or combined without phase separation, and the prepared base film layer may have uniform physical properties over the entire area.
  • the base film layer manufactured as described above has not only high modulus characteristics but also high elasticity or elastic recovery rate, and thus not only exhibits excellent moldability during tire manufacturing, but also large deformation under high temperature conditions. Even in the tire manufacturing process or the vehicle driving process that is repeatedly applied to this made it is possible to prevent the phenomenon that the film itself crystallized or damage such as cracks inside the film.
  • the copolymer including the polyamide-based resin, the polyamide-based segment and the polyether-based segment may be a high temperature and a specific shear rate applied during the production of the base film pack. Even in the range, the ratio of the melt viscosity may not be significantly different. Accordingly, the two different components are unevenly mixed in the process of melting and mixing the copolymer including the polyamide resin, the polyamide segment, and the polyether segment. It is possible to minimize the phenomenon, and to minimize the parts that can cause a defect during the manufacturing of tires, it is possible to minimize the occurrence of cracks in the base film because the phase separation in the durability test after tire molding.
  • the ratio of the melt viscosity of the copolymer to the melt viscosity of the plyamide-based resin may be 0.60 to 1.2, at a shear rate of 1000s- 1 and a temperature of 260 ° C.
  • the shear rate of 1000s _1 and a temperature of 260 ° C may be a condition that can be applied in the process of mixing the polyamide-based copolymer with the polyamide-based segment and the polyether-based segment. .
  • the ratio of the melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin may be 1.0 to 2.0.
  • the melt viscosity of the copolymer becomes very high compared to the melt viscosity of the polyamide-based resin in a state where the flow rate generated by the shear force is low, specifically, a shear rate of 100 s— 1 and
  • the copolymer is more than twice as high as the polyamide-based resin at a temperature of 260 ° C, the mixing of the polyamide-based resin and the copolymer is not easy, and the physical properties of the produced base film may also be greatly reduced.
  • the ratio of the melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin may be a shear rate and 260 ° C temperature in 0.60 to 1.1 of the 2000s- 1, and a shear rate of 500s- 1 260 It may be 0.7 to 1.5 at a temperature of ° C.
  • the polyamide is selected according to the polyamide-based resin and the polyamide-based segment and the polyether-based segment, together with the polyamide-based resin having the specific relative viscosity, and the content of the polyether-segment in the copolymer.
  • the resin and the copolymer may have similar melting characteristics to each other in the melting and extruding steps, and may be mixed and melted without the phenomenon of agglomeration of each component or phase separation of other components.
  • the melt viscosity refers to the melt viscosity of the product produced in the discharge hole of a specific silver during the film processing. Since the melt viscosity of the production result is dependent on temperature, shear rate, and shear force, the stress and shear rate of the polymer in the discharged temperature range may be measured and applied to the following general formula (1).
  • ri is the melt viscosity
  • is the shear stress
  • is the shear rate
  • the polymer film of the embodiment may be used as a tire inner liner.
  • the polyamide-based resin may have a relative viscosity (96% solution of sulfuric acid) of 3.0 to 3.5, preferably 3.2 to 3.4. If the viscosity of the polyamide-based resin is less than 3.0, the elongation at break is reduced due to the decrease in toughness. It may not be secured and may cause damage during tire manufacturing or driving a car.
  • the ratio of the melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin described above at a temperature of 260 ° C. and a total shear rate becomes very large, so that in the manufacturing process of the base film layer, the tire manufacturing process or the automobile driving process,
  • the polyamide-based resin and the copolymer may be phase separated from each other, and it may be difficult to secure physical properties such as airtightness or moldability that the base film filler should have as the tire innerliner.
  • the modulus or viscosity of the base film layer to be produced may be unnecessarily high, and it may be difficult for the tire innerliner to have proper moldability or elasticity.
  • the relative viscosity of the polyamide-based resin refers to the relative viscosity measured using a 96% sulfuric acid solution at room temperature. Specifically, a sample of a certain polyamide-based resin (for example, 0.025 g of specimen) is dissolved in 96% sulfuric acid solution at different concentrations to prepare two or more measurement solutions (for example, a polyamide-based resin specimen). Dissolve in 96% sulfuric acid to make concentrations of 0.25 g / dL, 0.10 g / dL, and 0.05 g / dL, and make three measurement solutions), and the relative viscosity of the measurement solution using a viscosity tube at 25 ° C. For example, the ratio of the average passage time of the measurement solution to the viscosity tube passage time of 96% sulfuric acid solution can be obtained.
  • the polymer film has excellent airtightness and high air pressure holding performance, and has physical properties such as high heat resistance, excellent moldability and high fatigue resistance.
  • the excellent physical properties of such polymer films seem to be due to the inclusion of a base film layer prepared using a polyamide-based resin having a specific relative viscosity and a copolymer comprising a specific content of a polyether-based segment and a polyamide-based segment. .
  • the base film layer may have a relatively low modulus with excellent airtightness by using a copolymer including a polyether-based segment having a specific content to impart elastomeric properties to the polyamide-based resin.
  • the polyamide-based resin included in the base film layer has excellent airtightness due to its inherent molecular chain properties, for example, the same. In terms of thickness, airtightness is about 10 to 20 times higher than that of butyl rubber, which is generally used in tires, and a moderus that is not so high compared to other resins.
  • polyether-based segment of the copolymer may be present in a bonded or dispersed state between polyamide-based segments or polyamide-based resins to lower the modulus of the base film layer, and the base film
  • the increase in the rigidity of the layer can be suppressed and the crystallization at high temperature can be prevented.
  • the base film layer may have a thickness of 30 to 300, preferably 40 to 250 m, more preferably 40 to 200 kPa. Accordingly, the polymer film of one embodiment of the present invention may have a thinner thickness than that previously known, and may have a low air permeability, for example, an oxygen permeability of 200 cc / (m 2 .24hr. Atm) or less.
  • Polyamide-based resins that can be used include polyamide-based resins such as nylon 6, nylon 66, nylon 46, nylon 11, nylon 12, nylon 610, nylon 612, nylon 6/66 copolymer, nylon 6/66 / 610 copolymer, nylon MXD6, nylon 6T, nylon 6 / 6T copolymer, nylon 66 / PP copolymer and nylon 66 / PPS copolymer; Or N—alkoxyalkylates thereof, for example mesoxymethylate of 6 'nylon, mesoxymethylate of 6-610-nylon or mesoxymethylate of 612-nylon, nylon 6, nylon 66, nylon Using 46, nylon 11, nylon 12, nylon 610 or nylon 612 is preferred.
  • polyamide-based resins such as nylon 6, nylon 66, nylon 46, nylon 11, nylon 12, nylon 610, nylon 612 is preferred.
  • the polyamide-based resin may be included in the base film by mixing with the copolymer described above to melt, and also reacts the monomer or oligomer which is a precursor of the polyamide-based resin . It may also be included in the base film by reacting with the copolymer described above with an initiator or a catalyst.
  • the copolymer including the polyamide-based segment and the polyether-based segment is present in a bonded or dispersed state between the polyamide-based resins.
  • the modulus of the base film layer can be lowered, and the base film layer It is possible to suppress the increase in the rigidity and to prevent the crystallization from the silver.
  • the copolymer is included in the base film layer, the polymer film may realize high elasticity or elastic recovery while securing mechanical properties such as excellent durability, heat resistance, and fatigue resistance. Accordingly, the polymer film may exhibit excellent moldability, and the tire to which the polymer film is applied may not be physically damaged or its physical properties or performance may be degraded even during a vehicle driving process in which repeated deformation and high heat are continuously generated.
  • the content of the polyether segment of the copolymer may be 2% by weight or more and less than 15% by weight, preferably 3 to 14% by weight, more preferably 5 to 13% by weight based on the total weight of the base film layer. have.
  • the content of the polyether-based segment is too low in the entire base film layer, the modulus of the base film layer or the polymer film is high, the moldability of the tire may be lowered, or the physical properties may be largely reduced due to repeated deformation.
  • the gas barrier (Gas Barrier) of the polymer film may be lowered, the reaction resistance to the adhesive is lowered, it is difficult for the inner liner to easily adhere to the carcass layer
  • the elasticity of the base film layer may be increased, and thus it may not be easy to manufacture a uniform film.
  • the content of the polyether-based segment of the copolymer in the total weight of the base film layer is outside the above-described range, that is, the content of the polyether-based segment in the copolymer is too small or too large, the polyamide-based
  • the melt viscosity of the resin and the melt viscosity of the copolymer may vary greatly. Accordingly, the two different components are not uniformly mixed or combined in the process of mixing and melting the polyamide-based resin and the copolymer. Phase separation or cracking may occur in the base film.
  • the copolymer including the polyamide amide segment and the polyether segment may be a polyamide monomer or a oligomer and a polyether monomer. Or oligomers It may be a co-polymer obtained by the reaction, the polymer comprising a polyamide segment and the polymer comprising a poly-ether segment may be a copolymer obtained by a polymerization reaction or crosslinking reaction.
  • the copolymer including the polyamide-based segment and the polyether-based segment may be a block copolymer in which the segments form a block, and the segments are irregular. It can be a bonded random copolymer.
  • the copolymer including the polyamide-based segment and the polyether-based segment may include a polymer including the polyamide-based segment and a polyether-based segment. It may be a copolymer comprising a polymerization reactant between polymers, and may be a crosslinked copolymer including a crosslinked semi-product between a polymer including a polyamide-based segment and a polymer including a polyether-based segment.
  • the copolymer including the polyamide-based resin, the polyamide-based segment and the polyether-based segment is uniformly mixed, polymerization reaction or crosslinking reaction Through it may be in a combined state in part or the whole area.
  • the polyether-based segment may be present in the state of being bonded to the polyamide-based segment or dispersed between the polyamide-based resins. It is possible to suppress or prevent the base film layer from being easily broken.
  • the polyamide-based segment of the copolymer may include a repeating unit of Formula 1 or Formula 2.
  • 3 ⁇ 4 is a linear or branched alkylene group having 1 to 20 carbon atoms, an arylene group having 6 to 20 carbon atoms or a straight chain having 7 to 20 carbon atoms. Or a branched arylalkylene group.
  • 3 ⁇ 4 is a linear or branched alkylene group having 1 to 20 carbon atoms
  • .3 ⁇ 4 is a linear or branched alkylene group having 1 to 20 carbon atoms
  • a branched arylalkylene group is
  • polyether segment of the copolymer may include a repeating unit represented by the following Formula 3.
  • 3 ⁇ 4 is a linear or branched alkylene group having 1 to 10 carbon atoms, n is an integer of 1 to 100, R 6 and R 7 Are the same as or different from each other, and are each a direct bond, ⁇ 0-, -NH-, -C00- or -C0NH-.
  • the polyether segment may be the polyether repeating unit when a base film layer is manufactured using a copolymer including a polyamide repeating unit and a polyether repeating unit.
  • the polyether segment is derived from a polymer containing a polyether segment used in the manufacturing process of the base film, or a polyether monomer or oligomer Can be.
  • the absolute weight average molecular weight of the copolymer including the polyamide-based segment and the polyether-based segment may be 50,000 to 300,000, preferably 110,000 to 250, 000. If the absolute weight average molecular weight of the copolymer is less than 50, 000, the base film layer to be produced may not be able to secure the mechanical properties that are sufficient for use in the film for the inner liner, it is difficult to have good physical properties that can be a gas barrier , Of the copolymer If the absolute weight average molecular weight is more than 300,000, the modulus or crystallinity of the base film filling may be excessively increased when heated to a high temperature, and thus it may be difficult to secure elasticity or elastic recovery rate to have as an innerliner film.
  • the absolute weight average molecular weight of the polymer material can be measured.
  • MALS Wyatt's Multi Angle Light Scattering
  • M is the molar mass, which is the absolute weight average molecular weight (Mw) for the polydisperse sample, and R (e) The excess Rayleigh rain
  • the copolymer is a polyamide segment and a polyether segment in a range of 15 to 50% by weight based on the total weight of the film, the polyether segment 1: It may be included in the weight ratio of 9 to 9: 1.
  • the modulus of the base film layer or the polymer film may be increased, thereby deteriorating moldability of the tire or greatly decreasing physical properties due to repeated deformation.
  • the content of the polyether segment is too large, the polymer The airtightness of the film may be lowered, the reaction resistance to the adhesive may be lowered, and it may be difficult for the innerliner to easily adhere to the carcass layer, and the elasticity of the base film layer may be increased, making it difficult to manufacture a uniform film. You may not.
  • the polymer film may exhibit improved adhesion to the adhesive or the adhesive layer due to the characteristics of the above-described base film, and may be firm and uniform to the carcass layer even with a thin and lightweight adhesive layer without the need for laminating additional adhesive layers or rubber layers. Can be fixed.
  • the base film layer may be an unstretched film.
  • the base film layer When the base film layer is in the form of an unstretched film, the base film layer has a low modulus and a high strain, and thus is suitably applied to a tire forming process in which high expansion occurs. can do.
  • crystallization hardly occurs in the unstretched film, damage such as cracks and the like can be prevented even by repeated deformation.
  • the unoriented film does not have a large variation in the orientation and physical properties in a specific direction, an inner liner having uniform physical properties can be obtained.
  • a method of maximally suppressing the orientation of the base film layer for example, a method of adjusting viscosity by adjusting melt extrusion temperature, changing a die die specification, or adjusting a winding speed Through the base film can be prepared in an unoriented or unoriented film.
  • the inner liner film can be easily manufactured in a cylindrical or sheet form in a tire manufacturing process. have.
  • the non-stretched sheet-like film is applied to the base film layer, it is not necessary to construct a film manufacturing facility for each tire size, and the impact and wrinkles applied to the film during the transport and storage process can be minimized.
  • the base film into a sheet it can be carried out more easily a process of adding the "adhesive layer that will be described later, due to the forming drum and the standard difference can be prevented from damage or distortion, etc. generated during the manufacturing process .
  • the base film layer may further include an olefin polymer compound.
  • the base film layer is the polyamide-based resin and the copolymer containing the polyamide-based segment and the poly-ether (poly-ether) segment together with the olefin resin compound by using together, the polymer film of the embodiment is a high temperature
  • the olefin-based polymer compound serves to increase the softness of the base film layer and improve the ability to absorb the impact applied from the outside, and also greatly reduce the modulus of the base film layer.
  • the internal structure of the compound or polymer contained in the base film layer is changed to prevent the phenomenon of crystallization.
  • the base film layer may include 0.1% by weight to 40% by weight, or 1% by weight to 30% by weight, or 2% by weight to 25% by weight of the olepin-based polymer compound. If the content of the olefinic polymer compound is too small, the degree of action and effect according to the olefinic polymer compound may be insignificant. In addition, when the content of the olefin-based polymer compound is too large, it is possible to reduce the physical properties and effects expressed from the polyamide-based resin and the copolymer, when manufacturing the tire by applying the polymer film of the embodiment as an inner liner film Moldability may be lowered.
  • the base film layer includes the olefinic polymer compound
  • the content of the polyether segment of the copolymer is not increased so much.
  • a polymer film or innerliner that can realize high elasticity, durability and fatigue resistance for a long time, even if the base film contains 2% by weight or more and less than 15% by weight of the polyether-based segment of the copolymer.
  • a film for use can be provided.
  • the olephine-based polymer compound may include an olefin-based polymer, an olephine-based copolymer, dicarboxylic acid or an olephine-based polymer or copolymer grafted with an acid anhydride thereof, or a mixture of two or more thereof.
  • the olefinic polymer may include polyethylene, polypropylene, or a combination thereof.
  • the olefin copolymer may include an ethylene-propylene copolymer.
  • the olefin polymer compound may include an olefin polymer or copolymer grafted with dicarboxylic acid or an acid anhydride thereof, and the dicarboxylic acid may be maleic acid, phthalic acid, itaconic acid, or citraconic acid.
  • the dianhydride of the acid may be the dicarboxylic dianhydride of the examples described above.
  • the content of the carboxylic acid grafted dicarboxylic acid or acid anhydride grafted dicarboxylic acid or acid anhydride thereof may be 0.05% by weight or more, preferably 0.1% by weight to 50% %, Or 0.1% to 10% by weight.
  • the grafting ratio of such dicarboxylic acid or its acid anhydride can be measured from the result obtained by acid-base titrating the said olefin type high molecular compound. For example, about lg of the lelpene-based high molecular compound was added to 150 m £ of xylene saturated with water, refluxed for about 2 hours, and then a small amount of 1% by weight of thymol blue-dimethylformamide solution was added, and 0.05 N sodium hydroxide-ethyl alcohol.
  • the olefinic polymer compound may have a density of 0.820 g / cuf to 0.960 g / cm 3 , or 0.840 g / ciii 3 to 0.920 g / cii.
  • the base film may further include additives such as heat resistant antioxidants, heat stabilizers, adhesion promoters, or mixtures thereof.
  • heat resistant antioxidants include ⁇ -nucleated methylene-bis (3,5-di- ( ⁇ butyl) -4'hydroxy-hydrocinnamamide (N, N'-Hexamethyl ene— b is- ( Commercially available products such as 3,5-di-tert-butyl-4 hydroxy one hydrocinnamamide such as rganox 1098), tetrakis [methylene (3,5-di- (t-butyl) -4—hydroxyhydrocinnamate) Tetrakis [methylene (3 ( 5-di-t-butyl-4-hydroxyhydrocinnamate)] methane, such as commercially available products such as Irganox 1010) or 4,4'-dicumyldiphenylamine (4,4 ' ⁇ ) di-cumyl-di-phenyl-amine,
  • thermal stabilizer examples include benzoic acid, triacetonediamine, or ⁇ , ⁇ ' ⁇ bis (2). , 2,6,6-tetramethyl-4 ′ piperidyl) -1,3-benzenedicarboxamide (N, N'-Bis (2,2,6,6-tetraniethyl-4- p iper i dy 1) -1, 3-benzenedi carboxami de), etc.
  • the additive is It is not, it is known as being used in the polymer film can be used without limitation.
  • the adhesive layer containing the resorcinol ⁇ formalin-latex (RFL) -based adhesive has excellent adhesion and adhesion retention performance to the base film layer and the tire carcass layer, and thus in the manufacturing process or running process of the tire By preventing the breakage of the interface between the inner liner film and the carcass layer generated by the heat or repeated deformation occurring, the polymer film can have sufficient fatigue resistance.
  • RTL formalin-latex
  • the main properties of the adhesive layer described above appear to be due to the inclusion of certain resorcinol-forminine-latex (RFL) -based adhesives having a specific composition.
  • RRL resorcinol-forminine-latex
  • adhesives for tire innerliners have been used such as rubber-type tie gums, which required an additional vulcanization process.
  • the adhesive layer is a reso .
  • Synol ⁇ formalin—latex (RFL) based adhesives including high reactivity and adhesion to the substrate film, as well as thickness
  • the substrate film and the tire carcass layer may be firmly bonded by pressing under high temperature heating conditions without too much stretching.
  • the adhesive layer may exhibit high fatigue resistance against physical / chemical deformations that may be applied during tire manufacturing or driving, the adhesive force may be applied even during high-temperature manufacturing or during driving of a vehicle for a long time. The degradation of other physical properties can be minimized.
  • the resorcinol-formalin-latex (RFL) -based adhesives are capable of crosslinking between latex and rubber, thereby exhibiting adhesive performance, and because they are physically latex polymers, have low curing properties, and thus have flexibility such as rubber. Chemical bonding between the metirol end of the lesosinol-formalin polymer and the base film is possible. Accordingly, when the resorcinol formalin-latex (RFL) -based adhesive is applied to the base film, sufficient adhesion performance can be realized.
  • the resorcinol-formalin-latex (RFL) -based adhesive is 2 to 32% by weight, preferably 10 to 20% by weight and latex 68 to 98% by weight, preferably 80 to 80%, of a condensate of resorcinol and formaldehyde. And 90 weight percent.
  • the condensate of resorcinol and formaldehyde may be obtained by mixing the resorcinol and formaldehyde in a molar ratio of 1: 0.3 to 1: 3.0, preferably 1: 0.5 to 1: 2.5, and then condensation reaction.
  • the condensate of resorcinol and formaldehyde may be included in more than 2% by weight relative to the total amount of the adhesive layer in terms of chemical resistance for excellent adhesion, and may be included in less than 32% by weight to ensure proper fatigue resistance properties. have.
  • the latex may be a mixture of one or two subphases selected from the group consisting of natural rubber latex, styrene / butadiene rubber latex, acrylonitrile / butadiene rubber latex, chloroprene rubber latex and styrene / butadiene / vinylpyridine rubber latex. have.
  • the latex is the flexibility of the material It may be included in an amount of 68% by weight or more based on the total amount of the adhesive layer for effective crosslinking reaction with the rubber, and 98% by weight or less for the chemical reaction with the base film and the rigidity of the adhesive layer.
  • the adhesive may further include one or more additives such as a surface tension modifier heat-resistant agent, antifoaming agent, and filler together with a condensate and latex of resorcinol and formaldehyde.
  • a surface tension modifier heat-resistant agent such as a surface tension modifier heat-resistant agent, antifoaming agent, and filler together with a condensate and latex of resorcinol and formaldehyde.
  • the surface tension modifier of the additive is applied for uniform application of the adhesive layer, but may cause a problem of adhesion loss when excessively added, 2% by weight or less based on the total amount of the adhesive layer or 0.0001 to 2% by weight, preferably 1.0 weight% or less, or 0.0001 to 0.5 weight% may be included.
  • the surface tension modifiers sulfonate anionic surfactant, sulfate ester salt anionic surfactant, carboxylate anionic surfactant, phosphate ester salt anionic surfactant, fluorine-based surfactant, silicone-based surfactant and polysiloxane-based surfactant It may be one or more selected from the group consisting of.
  • the adhesive layer may have a thickness of 0.1 to 20 urn, preferably 0.1 to 10, more preferably 0.2 to 7, even more preferably 0.3 to 5, and may be formed on one or both surfaces of the polymer film. Can be.
  • the thickness of the adhesive layer is too thin, the adhesive layer itself may be thinner when the tire is inflated, the crosslinking adhesive force between the carcass layer and the base film may be lowered, and the stress may be concentrated on a part of the adhesive to reduce fatigue characteristics.
  • interfacial separation may occur in the adhesive layer, which may reduce fatigue properties.
  • the inner liner film in order to bond the inner liner film to the carcass layer of the tire, it is common to form an adhesive layer on one surface of the base film, but in the case of applying a multilayer inner liner film or the inner liner film wrapping the bead part, etc. And it is preferable to form an adhesive layer on both sides of the base film when rubber and adhesion on both sides according to the structural design.
  • the polymer film can maintain a proper air pressure even after long-term use, for example, for the tire to which the polymer film is applied at 21 ° C and 101.3 kPa according to the method of the ASTM F 1112-06 standard
  • the air pressure retention ratio as shown in the following general formula (2) can be 95% or more, that is, the air pressure reduction can be 5% or less. Accordingly, by using the polymer film it is possible to prevent the fallover accident and fuel economy lowering caused by low air pressure.
  • the polyamide-based resin may be included in the base film by melting or after mixing or compounding with the above-described co-polymer, and further includes monomers or oligomers, which are precursors of the polyamide-based resin, together with a reaction initiator or a catalyst. It can also be included in the substrate by mixing and co-mixing with one copolymer.
  • copolymer comprising the polyamide-based segment and the polyether-based segment is melted after mixing or compounding the copolymer itself with the polyamide-based resin. Can be included.
  • the base film layer may be formed by mixing and melting the mixture with the polyamide-based resin.
  • by mixing or compounding a polymer comprising a polyamide-based segment and a polymer comprising a polyether-based segment, and mixing and melting such a mixture or compound with a plyamide-based resin The polymer of the species may cause a polymerization reaction or a crosslinking reaction,
  • the base film layer may be formed through the process.
  • a copolymer including the polyamide-based resin, the polyamide-based segment, and the polyether-based segment is uniformly mixed, or through a polymerization reaction or a crosslinking reaction. It may be coupled in some or all areas.
  • the copolymer and the polyamide-based resin in order to extrude a film having a more uniform thickness, can be adjusted to have a uniform size. As such, as the size of the copolymer and the polyamide-based resin are adjusted, the copolymer and the polyamide-based resin may be mixed, mixed in the raw material supply unit maintained at a constant temperature, or melted and extruded. The resin may be more uniformly mixed, and the copolymer and the polyamide-based resin may be prevented from increasing in size by being aggregated with each other or with each other, whereby a base film layer having a more uniform thickness may be formed. .
  • copolymer and the polyamide-based resin have a similar size, it is possible to minimize the phenomenon of agglomeration of raw material chips or the appearance of non-uniform shapes or regions in a subsequent mixing, melting or extrusion step, and thus the entire film.
  • a base film layer having a uniform thickness can be formed over the region.
  • the manufacturing method of the polymer film may further comprise the step of mixing the polyamide-based resin and the copolymer in a weight ratio of 6: 4 to 3: 7. If the content of the polyamide-based resin is too small, the density or airtightness of the base film layer may be lowered. In addition, if the content of the polyamide-based resin is too large, the modulus of the base film layer may be excessively high or the moldability of the tire may be reduced, the polyamide-based resin in a high temperature environment appearing in the tire manufacturing process or automobile driving process May crystallize and cracks may occur due to repeated deformation.
  • any device or method known to be used for mixing the polymer resin can be used without particular limitation.
  • the polyamide-based resin and the co-polymer may be injected into a feeder after being mixed, or may be mixed by being injected sequentially or simultaneously with the feeder.
  • the copolymer may include a polyamide-based segment and a polyether-based segment in a weight ratio of 1: 9 to 9: 1.
  • the mixture of the polyamide-based resin and the copolymer may be supplied to the extrusion die through a raw material supply unit maintained at a temperature of 50 to K rc.
  • the raw material supply unit is maintained at a temperature of 50 to ioo ° c
  • the mixture of the polyamide-based resin and the copolymer has a physical property such as an appropriate viscosity can be easily moved to another part of the extrusion die or extruder
  • it is possible to prevent a poor raw material feeding (feeding) phenomenon caused by agglomeration of the mixture it is possible to form a more uniform base film in the subsequent melting and extrusion process.
  • the raw material supply part is a part that serves to supply the raw material injected from the extruder to the extrusion die or other parts, the configuration is not limited significantly, and is a conventional raw material feeder (feeder) included in an extruder for manufacturing a polymer resin, etc. Can be.
  • the temperature for melting the mixture is 230 to 300 ° C., preferably 240 to
  • the melting temperature should be higher than the melting point of the polyamide-based compound, but if it is too high, carbonization or decomposition may occur and the physical properties of the film may be hindered. Unstretched may occur due to bonding between the polyether-based resins or orientation in the fiber array direction. It may be disadvantageous for producing a film.
  • the extrusion die may be used without limitation as long as it is known that it can be used for extrusion of the polymer resin, but in order to make the thickness of the base film more uniform or to prevent the orientation of the base film from using a T-type die It is preferable.
  • Adjustment of the thickness of the film to be produced may be achieved by adjusting the extrusion conditions, for example, the extruder discharge amount or the gap of the extrusion die, or by changing the winding speed of the cooling process or recovery process of the extrudate. .
  • the mixture of the polyamide-based resin and the copolymer including the polyamide-based segment and the polyether-based segment may further include the olefin-based polymer compound described above.
  • the content of the olefin polymer compound is as described above.
  • the die gap of the extrusion die may be adjusted to 0.3 to 1.5 kPa.
  • the die gap Die Gap
  • the die shear pressure of the melt extrusion process is too high and the shear stress is so high that it is difficult to form a uniform shape of the extruded film and the productivity is lowered
  • the die gap is too large, the stretching of the melt-extruded film may be too high, the orientation may occur, the difference in physical properties between the longitudinal and transverse direction of the substrate film to be produced may be increased.
  • the part of the extrusion die corresponding to the position where the non-uniform thickness appears by continuously measuring the thickness of the base film manufactured by the above-described steps and feeding back the measurement result, for example, T
  • the lip gap adjustment bolt of the die By adjusting the lip gap adjustment bolt of the die, the film having a more uniform thickness can be obtained by enjoying the variation of the base film produced by adjusting the lip gap adjustment bolt of the die.
  • an automated system such as an Auto Die system, to control the thickness measurement and feedback-extrusion die of such films. .
  • the manufacturing method of the polymer film may further comprise the step of solidifying the base film layer formed by melting and extruding in the cooling unit maintained at a temperature of 5 to 40 ° C, preferably 10 to 30 ° C. have.
  • the film having a more uniform thickness as the base film layer formed by melting and extruding is solidified in the cooling unit maintained at the temperature of 5 to 40 ° C. May be provided.
  • the base film layer obtained by melting and extruding may be grounded or adhered to a cooling part maintained at the appropriate temperature to substantially prevent stretching, and the base film filling may be provided as an unstretched film.
  • the solidifying step may be performed using an air knife, an air nozzle, an electrostatic charge device (Pinning device), or a combination thereof, in which the base film layer formed by melting and extruding is maintained at a temperature of 5 to 40 ° C. It may include the step of uniformly contact.
  • an air knife an air nozzle, an electrostatic charge device (Pinning device), or a combination thereof, in which the base film layer formed by melting and extruding is maintained at a temperature of 5 to 40 ° C. It may include the step of uniformly contact.
  • the base film layer formed by melting and extruding the substrate film layer formed by using the air knife, the air nozzle, the electrostatic charge device (Pinning device), or a combination thereof closely adheres to the cooling. It is possible to prevent phenomena such as blowing off or partially unevenly cooling, thereby forming a film having a more uniform thickness, and in the film, a portion of the region that is relatively thicker or thinner than the surrounding portion is substantially It may not be formed as.
  • the melt extruded under the specific die gap conditions may be attached or grounded at a horizontal angle of 10 to 150 kPa, preferably 20 to 120 kPa at a horizontal distance from the die outlet, to prevent stretching and orientation.
  • the horizontal distance from the die outlet to the angle of incidence can be the distance between the die outlet and the point at which the discharged melt grounds cooling. If the linear distance between the outlet of the die and the point of attachment of the cooling of the molten film is too small, the uniform flow of the molten extruded resin may be disturbed and the film may be unevenly angled. If the distance is too large, suppression of the stretching effect of the film may be achieved. Can not.
  • extrusion processing conditions of the film commonly used in the preparation of the polymer film for example, ' screw diameter screw rotational speed, or line speed, etc. Can be selected and used appropriately.
  • the manufacturing method of the polymer film may include forming an adhesive layer including a resorcinol-formalin-latex (RFL) -based adhesive on at least one surface of the base film layer.
  • the forming of the adhesive layer may be performed by coating a resorcinol-formalin-latex (RFL) -based adhesive on one or both surfaces of the formed base film and then drying the adhesive layer. 1, preferably may have a thickness of 0.1 to 10.
  • the resorcinol-formin-latex (RFL) -based adhesive may comprise 2 to 32% by weight of condensate of resorcinol and formaldehyde and 68 to 98% by weight of latex, preferably 80 to 90% by weight. That is, the forming of the adhesive layer, on at least one surface of the base film layer, the condensate of resorcinol and formaldehyde 2 to
  • RTL resorcinol-formalin-latex
  • the coating or coating method or apparatus conventionally used for the application of the adhesive may be used without any limitation, but may be a knife coating method, a bar coating method, a gravure coating method or a spray method, or a dipping method. Can be used. However, it is preferable to use a knife coating method, a gravure coating method, or a bar coating method in terms of uniform application and coating of the adhesive.
  • the drying and the adhesive reaction may be simultaneously performed, but the drying may be performed after the drying step in consideration of the side reaction of the adhesive.
  • the adhesive layer forming and drying and reaction steps may be applied several times.
  • the heat treatment may be performed by a method of solidifying and reacting under heat treatment conditions at about 30 seconds to 3 minutes at KXKL50 ° C.
  • additives such as a heat resistant antioxidant or a heat stabilizer may be further added. Details of the additives are as described above. ⁇ Effects of the Invention ⁇
  • even thin thickness is excellent.
  • airtightness it is possible to reduce the weight of the tire and improve automobile fuel economy, and to provide a polymer film and a method of manufacturing a polymer film having high heat resistance and excellent moldability and mechanical properties.
  • FIG. 1 schematically shows the structure of a tire.
  • Polyamide-based resin (nylon 6) having a relative viscosity (96% solution of sulfuric acid) 3.3, copolymer resin having an absolute weight average molecular weight of 145,000 (45% by weight of polyethylene glycol at the end of the amine group and 55% by weight of nylon 6 resin) (0.7 wt 3 ⁇ 4>) ethylene-propylene copolymer (density: 0.870 g / cu) grafted with maleic anhydride was mixed at a weight ratio of 4: 4: 2. At this time, by adjusting the temperature of the raw material supply unit to 50 to 100 ° C. while the mixture is fused in the extruder screw to prevent the feeding failure, it was supplied to the extrusion die.
  • the supplied mixture is extruded through a T-type die (Die Gap] -1.0 mm) at a temperature of 260 ° C. while maintaining a uniform melt flow, and air cooled at 25 ° C.
  • Molten resin was solidified into a film of uniform thickness.
  • an unstretched base film having a thickness of 100 ⁇ m was obtained without passing through the stretching and heat treatment sections at a speed of 15 m / min.
  • Resorcinol and formaldehyde are mixed in a molar ratio of 1: 2, and then condensed A condensate of resorcinol and formaldehyde was obtained. 12% by weight of the condensate of resorcinol and formaldehyde and 88% by weight of styrene / butadiene-1,3 / vinylpyridine latex were mixed to obtain a resorcinol-formalin-latex (RFL) adhesive having a concentration of 20%.
  • RTL resorcinol-formalin-latex
  • this resorcinol-formalin-latex (RFL) -based adhesive was coated on the base film to a thickness of 1 urn using a gravure coater, dried and reacted at 150 ° C. for 1 minute to form an adhesive layer.
  • RTL resorcinol-formalin-latex
  • Polyamide-based resin (nylon 6) having a relative viscosity (96% solution of sulfuric acid) 3.3, co-polymer resin having an absolute weight average molecular weight of 145, 000 (45% by weight of polyethylene glycol at the end of the amine group and 55% by weight of nylon 6 resin) Synthesized) and maleic anhydride grafted (0.7 wt%) ethylene-propylene copolymer (density: 0.870 g / ciif) in a weight ratio of 3.5: 6.5: 2. Except for the point, a base film was prepared in the same manner as in Example 1.
  • a base film was prepared in the same manner as in Example 1, except that a nylon 6 resin of 2.54 was used.
  • a base film was prepared in the same manner as in Example 2, except that a nylon 6 resin of 2.54 was used.
  • polyamide-based resin nylon 6
  • nylon 6 resin having an absolute weight average molecular weight of 150, 000 (80% by weight of polyethylene glycol at the end of the amine group and 20% by weight of nylon 6 resin)
  • a lobster film was prepared in the same manner as in Example 1, except that 50% by weight of the compound) was used.
  • nylon 6 50% by weight of polyamide-based resin (nylon 6) having a relative viscosity (96% solution of sulfuric acid) 2.54 and a copolymer resin having an absolute weight average molecular weight of 150,000 (80% by weight of the polyethylene glycol at the end of the amine group and 20% by weight of the nylon 6 resin)
  • a base film was prepared in the same manner as in Example 1, except that 50% by weight of the compound was synthesized using%).
  • melt viscosity of each of the nylon 6 and the copolymer resin used in each of the above Examples and Comparative Examples was measured using a G0TTFERT Rheo-tester 2000 device, and the orifice melt viscosity at a temperature of 260 ° C and shear rate shown in Table 1 below. It measured at diameter 1mm * length 20mm.
  • Oxygen permeability of the tire innerliner film obtained in the above Examples and Comparative Examples was measured.
  • the specific measuring method is as follows.
  • Oxygen permeability The method of ASTM D 3895 was measured in the atmosphere of 25 degree
  • Tires were manufactured by applying tire inner liner films of Examples and Comparative Examples to 205R / 65R16. Then, the manufactured tires were subjected to the following method under the pressure of 101.3kPa at 21 ° C using ASTM F1112—06 method. 90 days of air pressure retention (IPR Internal Pressure Retention) according to the formula 2 was measured and evaluated.
  • Tires were manufactured according to the 205R / 65R16 standard. During the tire manufacturing process, the manufacturing ease and appearance were evaluated after the production of green tires, and the final appearance of the tires after vulcanization was examined.
  • the polyamide-based resin having a relative viscosity of 96% (96% sulfuric acid solution) and the specific copolymer resin were 22.5% by weight and 39% by weight in the base film, respectively.
  • the tire innerliner films of Examples 1 and 2 obtained using%) have a ratio of the melt viscosity (at 260 ° C.) of the copolymer to the melt viscosity of the polyamide-based resin, at a shear rate of 100 s " It was confirmed that it was in the range of 1.0 to 2.0, in the range of 0.7 to 1.5 at the shear rate of 500s _1 , in the range of 0.65 to 1.2 at the shear rate of 1000s- 1 , and in the range of 0.65 to 1.1 at the shear rate of 2000s _1 .
  • the polyamide-based resin and the copolymer may be uniformly kneaded and melted with each other to form a base film layer having uniform physical properties in the entire region of the film.
  • the polymer film of the embodiment using the base film layer not only has excellent moldability, but also has high airtightness and air pressure holding performance.
  • Comparative Example 3 if the shear rate of the poly-amide and less than the silver is the resin shear rate and 260 ° C the ratio of the melt viscosity of the copolymer to the melt viscosity of 100s- 1 1.0, 500s- 1 and It was found to be less than 0.7 at a silver temperature of 260 ° C. and less than 0.65 at a shear rate of 1000 s " 1 and a temperature of 2601 :. That is, the polyamide-based resin and the copolymer used in Comparative Example 3 were stirred to form a base film layer. In this case, the melt density is greatly different, so that not only mixing is easy, but also phase separation between the two components may occur. In addition to this drastic fall, it was confirmed in Experimental Examples 2 and 3 that the airtightness and air pressure holding performance were not secured enough for the actual tire application. The.

Abstract

The present invention relates to a polymer film comprising: a base film layer which comprises a polyamide-based resin having a predetermined relative viscosity and a copolymer comprising predetermined contents of polyether-based segments and polyamide-based segments; and an adhesive layer formed on at least one surface of the base film layer, wherein the ratio of the melt viscosity of the copolymer to that of the polyamide-based resin at a shear rate of 1000 s-1 and a temperature of 260℃ is between 0.65 and 1.2.

Description

【명세서】  【Specification】
【발명의 명칭】  [Name of invention]
고분자 필름  Polymer film
【기술분야】  Technical Field
본 발명은 고분자 필름에 관한 것이다. 보다 상세하게는 필름 전체 영역에서 균일한 물성을 나타내고 얇은 두께로도 우수한 기밀성을 구현하여, 이너라이너 필름으로 사용시 타이어를 경량화하고 자동차 연비의 향상시킬 수 있으며, 우수한 성형성과 함께 높은 내구성 및 내피로성 등의 기계적 물성을 구현할 수 있는 고분자 필름에 관한 것이다.  The present invention relates to a polymer film. More specifically, it exhibits uniform physical properties in the entire film area and realizes excellent airtightness even with a thin thickness. When used as an inner liner film, it can lighten tires and improve automobile fuel economy, and has excellent moldability and high durability and fatigue resistance. It relates to a polymer film that can implement the mechanical properties of.
【발명의 배경이 되는 기술】  [Technique to become background of invention]
타이어는 자동차의 하중을 지탱하고, 노면으로부터 받는 층격을 완화하며, 자동차의 구동력 또는 제동력을 지면에 전달하는 역할을 한다. 일반적으로 타이어는 섬유 /강철八 무의 복합체로서, 도 1과 같은 구조를 가지는 것이 일반적이다.  The tires support the load of the vehicle, relieve the stratification from the road surface, and transmit the driving or braking force of the vehicle to the ground. Generally, a tire is a composite of fiber / steel radish, and generally has a structure as shown in FIG. 1.
트레드 (Tread) (1): 노면과 접촉하는 부분으로 제동, 구동에 필요한 마찰력을 주고 내마모성이 양호 하여야 하며 외부 충격에 견딜 수 있어야 하고 발열이 적어야 한다.  Tread (1): It is a part in contact with the road surface, which provides the necessary frictional force for braking and driving, has good abrasion resistance, can withstand external shocks and has low heat generation.
보디 플라이 (Body Ply) (또는 카커스 (Carcass)) (6): 타이어 내부의 코오드 층으로, 하중을 지지하고 충격에 견디며 주행 증 굴신 운동에 대한 내피로성이 강해야 한다.  Body Ply (or Carcass) (6): A layer of cord inside the tire, which must support loads, withstand impacts, and be resistant to fatigue.
벨트 (Belt) (5): 보디플라이 사이에 위치하고 있으며, 대부분의 경우에 철사 (St eel Wire)로 구성되며 외부의 층격을 완화시키는 것은 물론 트레드의 접지면을 넓게 유지하여 주행안정성을 우수하게 한다.  Belt (5): Located between the body plies, consisting of steel wires in most cases, to reduce external stratification and to maintain a wide tread grounding surface for excellent driving stability. .
사이드 월 (Side Wall) (3): 숄더 (2) 아래 부분부터 비드 (9) 사이의 고무층을 말하며 내부의 보디 플라이 (6)를 보호하는 역할을 한다.  Side Wall (3): It refers to the rubber layer between the lower part of the shoulder (2) and the bead (9), and serves to protect the inner body ply (6).
인너라이너 (Inner Liner) (7): 튜브 대신 타이어의 안쪽에 위치하고 있는 것으로 공기누출 방지하여 공기입 타이어를 가능케 한다.  Inner Liner (7): It is located inside the tire instead of the tube and prevents air leakage to enable pneumatic tires.
비드 (BEAD) (9): 철사에 고무를 피복한 사각 또는 육각형태의 Wire Bundle로 타이어를 Rim에 안착하고 고정시키는 역할을 한다.  BEAD (9): A square or hexagonal wire bundle with rubber coating on the wire that seats and secures the tire to the rim.
캡 플라이 (CAP PLY) (4): 일부 승용차용 래디얼 타이어의 벨트 위에 위치한 특수 코오드지로서, 주행 시 벨트의 움직임을 최소화 한다. CAP PLY (4): On the belt of radial tires for some passenger cars It is a special cord paper located to minimize the movement of the belt when driving.
에이펙스 (APEX) (8): 비드의 분산을 최소화하고 외부의 충격을 완화하여 비드를 보호하며 성형시 공기의 유입을 방지하기 위하여 사용하는 삼각형태의 고무 충진재이다.  APEX (8): It is a triangular rubber filler used to minimize the dispersion of beads, to mitigate external shocks, to protect the beads, and to prevent the inflow of air during molding.
최근에는 튜브를 사용하지 않으면서 내부에는 30 내지 40 psi 정도의 고압 공기가 주입된 튜브리스 (tube-less) 타이어가 통상적으로 사용되는데, 차량 운행 과정에서 내측의 공기가 외부로 유출되는 것을 방지하기 위하여 카커스 내층에 기밀성이 높은 이너라이너가 배치된다.  Recently, tube-less tires in which high pressure air of about 30 to 40 psi is injected into the air without using a tube are generally used. To this end, a highly airtight inner liner is disposed in the carcass inner layer.
이전에는 비교적 공기 투과성이 낮은 부틸 고무 또는 할로 부틸 고무 등의 고무 성분들을 주요 성분으로 하는 타이어 이너라이너가 사용되었는데, 이러한 이너라이너에서는 충분한 기밀성을 얻기 위해서 고무의 함량 또는 이너라이너의 두께를 증가시켜야 했다. 그러나, 상기 고무 성분의 함량 및 타이어 두께가 증가하면, 타이어 총중량이 늘어나고 자동차의 연비가 저하되는 문제가 있었다.  Previously, tire innerliners were used, which consist mainly of rubber components such as butyl rubber or halo butyl rubber, which had relatively low air permeability. In such inner liners, the rubber content or the thickness of the inner liner had to be increased to obtain sufficient airtightness. . However, when the content of the rubber component and the tire thickness increase, there is a problem that the total tire weight increases and fuel economy of the vehicle decreases.
또한, 상기 고무 성분들은 상대적으로 낮은 내열성을 가져서, 고온 조건에 반복적인 변형이 일어나는 타이어의 가황 과정 또는 자동차의 운행과정에서 카커스 층의 내면 고무와 이너라이너 사이에 공기 포켓이 생기거나 이너라이너의 형태나 물성이 변하는 문제점이 있었다. 그리고, 상기 고무 성분들을 타이어의 커커스층에 결합하기 위해서는 가황제를 사용하거나 가황 공정을 적용하여야 했으며, 이에 의하여도 충분한 접착력이 확보되기는 어려웠다.  In addition, the rubber components have a relatively low heat resistance, so that air pockets are formed between the inner rubber and the inner liner of the carcass layer or the inner liner of the carcass layer during the vulcanization process of the tire, or the driving of the car, which repeatedly undergoes deformation at high temperature. There was a problem in changing form or physical properties. In addition, in order to couple the rubber components to the tire curker layer, a vulcanizing agent or a vulcanizing process had to be applied, and it was difficult to secure sufficient adhesive force.
이에, 이너라이너의 두께 및 무게를 감소시켜 연비를 절감시키고, 타이어의 성형 또는 운행 과정 등에서 발생하는 이너라이너의 형태나 물성의 변화를 즐이기 위해 다양한 방법이 제안되었다.  Accordingly, various methods have been proposed to reduce fuel consumption by reducing the thickness and weight of the inner liner, and to enjoy changes in the shape and physical properties of the inner liner generated during the molding or driving process of the tire.
그러나, 이전에 알려진 어떠한 방법도 이너라이너의 두께 및 무게를 충분히 감소시키면서 우수한 공기 투과성 및 타이어의 성형성을 유지하는데 한계가 있었다. 또한, 이전에 알려진 방법으로 얻어진 이너라이너는 고온의 반복적 성형이 이루어지는 타이어의 제조 과정 또는 반복적 변형이 일어나며 높은 열이 발생하는 자동차의 운행 과정 등에서 그 자체의 물성이 저하되거나 필름에 균열이 발생하는 등이 현상이 나타났다. 【발명의 내용】 However, any previously known method has a limit in maintaining excellent air permeability and tire formability while sufficiently reducing the thickness and weight of the innerliner. In addition, the innerliner obtained by the previously known method may be deteriorated in its physical properties or cracks in the film during the manufacturing process of a tire which is repeatedly formed at a high temperature, or during the driving process of a vehicle in which high heat is generated. This phenomenon appeared. [Content of invention]
【해결하고자 하는 과제】  Problem to be solved
본 발명은 필름 전체 영역에서 균일한 물성을 나타내고 얇은 두께로도 우수한 기밀성을 구현하여, 이너라이너 필름으로 사용시 타이어를 경량화하고 자동차 연비의 향상시킬 수 있으며, 우수한 성형성과 함께 높은 내구성 및 내피로성 등의 기계적 물성을 구현할 수 있는 고분자 필름을 제공하기 위한 것이다.  The present invention exhibits uniform physical properties over the entire area of the film and realizes excellent airtightness even with a thin thickness. When used as an inner liner film, it is possible to lighten tires and improve automobile fuel economy, and has excellent moldability and high durability and fatigue resistance. It is to provide a polymer film that can implement mechanical properties.
【과제의 해결 수단】  [Measures of problem]
본 명세서에서는, 3.0 내지 3.5의 상대점도 (황산 96% 용액)를 갖는 폴리아마이드계 수지; 및 폴리아마이드 (poly-amide)계 세그먼트와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 공중합체;를 포함하는 기재 필름층과, 상기 기재 필름층의 적어도 일면에 형성되고, 레조시놀- 포르말린—라텍스 (RFL)계 접착제를 포함하는 접착충을 포함하고, 상기 공중합체의 폴리에테르계 세그먼트의 함량이 상기 기재 필름층 전체 중량에 대하여 2 중량 % 이상 15 증량 % 미만이고, 1000sᅳ1의 전단 속도 및 26CTC의 온도에서, 상기 폴리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도의 비가 0.60 내지 1.2인, 고분자 필름이 제공될 수 있다. In the present specification, polyamide-based resin having a relative viscosity (96% solution of sulfuric acid) of 3.0 to 3.5; And a copolymer comprising a polyamide-based segment and a polyether-based segment; and a base film layer comprising: formed on at least one surface of the base film layer, and a resorcinol-formalin -An adhesive comprising a latex (RFL) adhesive, wherein the content of the polyether segment of the copolymer is at least 2% by weight and less than 15% by weight relative to the total weight of the base film layer, and a shear of 1000s 전단 1 . At a rate and a temperature of 26 CTC, a polymer film having a ratio of the melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin may be 0.60 to 1.2.
이하 발명의 구체적인 구현예에 따른 고분자 필름에 관하여 보다 상세하게 설명하기로 한다. 본 발명자들의 연구 결과, 상기 폴리아마이드계 수지와 폴리에테르 (poly— ether)계 세그먼트를 특정 함량으로 포함하는 상기 공중합체를 사용하여 형성된 기재 필름층과 이러한 기재층. 상에 형성된 상기 접착층을 포함하는 고분자 필름은, 얇은 두께로도 우수한 기밀성을 구현하여 타이어를 경량화하고 자동차의 연비를 향상시킬 수 있으며, 높은 내열 특성을 가지면서도 우수한 성형성 및 기계적 물성을 가질 수 있고, 추가적인 가황 공정을 적용하지 않거나 접착층의 두께를 크게 늘리지 않고도 타이어에 견고하게 결합될 수 있다는 점이 확인되었다.  Hereinafter, a polymer film according to specific embodiments of the present invention will be described in more detail. As a result of the researches of the present inventors, a base film layer and such a base layer formed by using the copolymer comprising a specific content of the polyamide-based resin and a polyether-based segment. The polymer film including the adhesive layer formed thereon may realize excellent airtightness even at a thin thickness to reduce tire weight and improve fuel efficiency of an automobile, and may have excellent moldability and mechanical properties while having high heat resistance. It has been found that it can be firmly bonded to the tire without applying an additional vulcanization process or significantly increasing the thickness of the adhesive layer.
특히, 상기 기재 필름층의 제조 하는 과정에서, 상기 특정한 상대점도를 갖는 폴리아마이드계 수지와 함께 특정 함량의 폴리에테르계 세그먼트를 포함하는 공중합체를 선택하여 사용함으로서, 상기 2개의 성분이 상분리되지 않고 균일하게 흔합 또는 결합될 수 있고, 제조된 기재 필름층은 전체 영역에 걸쳐서 균일한 물성을 가질 수 있다. 그리고, 이와 같이 제조되는 기재 필름층은 그리 높지 않은 모들러스 특성과 함께 높은 탄성 또는 탄성 회복율 등의 특성을 가지게 되어, 타이어 제조 과정에서 우수한 성형성을 나타낼 수 있을 뿐만 아니라, 고온의 조건에서 큰 변형이 이루어지는 타이어 제조 과정이나 반복적인 변형이 계속적으로 가해지는 자동차 주행 과정에서도 필름 자체가 결정화 되거나 필름 내부에 크랙 등의 손상이 발생하는 현상을 방지할 수 있다. In particular, in the process of manufacturing the base film layer, a specific content of polyether based with the polyamide-based resin having the specific relative viscosity By selecting and using a copolymer including a segment, the two components may be uniformly mixed or combined without phase separation, and the prepared base film layer may have uniform physical properties over the entire area. In addition, the base film layer manufactured as described above has not only high modulus characteristics but also high elasticity or elastic recovery rate, and thus not only exhibits excellent moldability during tire manufacturing, but also large deformation under high temperature conditions. Even in the tire manufacturing process or the vehicle driving process that is repeatedly applied to this made it is possible to prevent the phenomenon that the film itself crystallized or damage such as cracks inside the film.
또한, 상기 폴리아미드계 수지와 상기 폴리아마이드 (poly-amide)계 세그먼트와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 공중합체는, 상기 기재 필름충의 제조 과정에서 적용되는 고온 및 특정의 전단 속도 범위에서도 용융 점도의 비율이 크게 차이 나지 않을 수 있다. 이에 따라, 상기 폴리아미드계 수지와 상기 폴리아마이드 (poly-amide)계 세그먼트와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 공중합체를 용융하여 흔합하는 과정에서 상기 2개의 상이한 성분이 불균일하게 흔합되는 현상을 최소화할 수 있으며, 타이어제조시 성형이 불량을 일으킬 수 있는 부분이 최소화 되고, 타이어성형 후 내구성 시험에서도 상분리 되지 않아서 기재 필름에 크택 (crack)이 발생되는 것을 최소화 할 수 있을 것이다.  In addition, the copolymer including the polyamide-based resin, the polyamide-based segment and the polyether-based segment may be a high temperature and a specific shear rate applied during the production of the base film pack. Even in the range, the ratio of the melt viscosity may not be significantly different. Accordingly, the two different components are unevenly mixed in the process of melting and mixing the copolymer including the polyamide resin, the polyamide segment, and the polyether segment. It is possible to minimize the phenomenon, and to minimize the parts that can cause a defect during the manufacturing of tires, it is possible to minimize the occurrence of cracks in the base film because the phase separation in the durability test after tire molding.
구체적으로, 상기 플리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도의 비는 1000s— 1의 전단 속도 및 260°C의 온도에서, 0.60 내지 1.2일 수 있다. 상기 1000s_1의 전단 속도 (shear rate) 및 260°C의 온도는, 폴리아마이드계 세그먼트 및 폴리에테르계 세그먼트를 포함하는 공중합체와 상기 폴리아마이드계 수지를 흔합하는 과정에서 적용될 수 있는 조건일 수 있다. Specifically, the ratio of the melt viscosity of the copolymer to the melt viscosity of the plyamide-based resin may be 0.60 to 1.2, at a shear rate of 1000s- 1 and a temperature of 260 ° C. The shear rate of 1000s _1 and a temperature of 260 ° C may be a condition that can be applied in the process of mixing the polyamide-based copolymer with the polyamide-based segment and the polyether-based segment. .
한편, 100s_1의 전단 속도 및 260 °C의 온도에서, 상기 폴리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도의 비가 1.0 내지 2.0일 수 있다. 전단웅력에 의해서 생기는 흐름의 속도가 낮은 상태에서 상기 폴리아마이드계 수지의 용융 점도에 비하여 상기 공중합체가 갖는 용융 점도가 매우 커져버리면, 구체적으로, 100s—1의 전단 속도 및 260°C의 온도에서 상기 공중합체가 상기 폴리아마이드계 수지에 비하여 2배를 초과하는 경우에는, 상기 폴리아마이드계 수지와 상기 공중합체의 흔합이 용이하지 않으며 제조되는 기재 필름의 물성 또한 크게 저하될 수 있다. 또한, 상기 폴리아마이드계 수지의 용융 점도에 비하여 상기 공중합체가 갖는 용융 점도가 매우 작아지는 경우에도, 동일하게 상기 폴리아마이드계 수지와 상기 공중합체의 흔합이 용이하지 않으며 제조되는 기재 필름의 물성 또한 크게 저하될 수 있다.. On the other hand, at a shear rate of 100s _1 and a temperature of 260 ° C, the ratio of the melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin may be 1.0 to 2.0. When the melt viscosity of the copolymer becomes very high compared to the melt viscosity of the polyamide-based resin in a state where the flow rate generated by the shear force is low, specifically, a shear rate of 100 s— 1 and When the copolymer is more than twice as high as the polyamide-based resin at a temperature of 260 ° C, the mixing of the polyamide-based resin and the copolymer is not easy, and the physical properties of the produced base film may also be greatly reduced. Can be. In addition, even when the melt viscosity of the copolymer becomes very small compared to the melt viscosity of the polyamide-based resin, the mixing of the polyamide-based resin and the copolymer is not easy, and the physical properties of the produced base film It can be greatly reduced. .
또한, 상기 폴리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도의 비는, 2000s— 1의 전단 속도 및 260 °C의 온도에서 0.60 내지 1.1일 수 있고, 500s— 1의 전단 속도 및 260°C의 온도에서 0.7 내지 1.5일 수 있다. Incidentally, the ratio of the melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin may be a shear rate and 260 ° C temperature in 0.60 to 1.1 of the 2000s- 1, and a shear rate of 500s- 1 260 It may be 0.7 to 1.5 at a temperature of ° C.
즉, 상기 특정한 상대점도를 갖는 폴리아마이드계 수지와 함께 폴리아마이드계 세그먼트와 폴리에테르계 세그먼트를 포함하는 공중합체를 선택하고, 상기 공중합체에서 폴리에테르계 세그먼트의 함량을 특정함에 따라서, 상기 폴리아마이드계 수지와 상기 공중합체는 용용 및 압출 단계에서 서로 유사한 용융 특성을 가질 수 있고, 각각의 성분끼리 뭉치거나 다른 성분끼리 상분리되는 현상 없이 흔합 및 용융 될 수 있다. 상기 용융점도는 필름 가공 과정 중 특정 은도의 토출 홀에서 제조 결과물이 갖는 용융점도를 의미한다. 상기 제조 결과물의 용융점도는 온도, 전단속도 및 전단웅력의 의존성이 있기 때문에, 토출되어 나오는 온도 영역에서의 중합물의 웅력과 전단속도를 측정하고 하기 일반식 1에 적용하여 구할 수 있다.  That is, the polyamide is selected according to the polyamide-based resin and the polyamide-based segment and the polyether-based segment, together with the polyamide-based resin having the specific relative viscosity, and the content of the polyether-segment in the copolymer. The resin and the copolymer may have similar melting characteristics to each other in the melting and extruding steps, and may be mixed and melted without the phenomenon of agglomeration of each component or phase separation of other components. The melt viscosity refers to the melt viscosity of the product produced in the discharge hole of a specific silver during the film processing. Since the melt viscosity of the production result is dependent on temperature, shear rate, and shear force, the stress and shear rate of the polymer in the discharged temperature range may be measured and applied to the following general formula (1).
[일반식 1]  [Formula 1]
η=σ/γ  η = σ / γ
단, ri는 용융점도, σ는 전단응력이고, γ는 전단속도이다.  Where ri is the melt viscosity, σ is the shear stress, and γ is the shear rate.
한편, 상술한 바와 같이, 상기 일 구현예의 고분자 필름은 타이어 이너라이너로 사용될 수 있다.  On the other hand, as described above, the polymer film of the embodiment may be used as a tire inner liner.
상기 폴리아마이드계 수지는 3.0 내지 3.5, 바람직하게는 3.2 내지 3.4의 상대점도 (황산 96% 용액)를 가질 수 있다. 이러한 폴리아마이드계 수지의 점도가 3.0 미만이면 인성 (toughness) 저하로 인하여 층분한 신율이 확보되지 않아 타이어 제조시나 자동차 운행시 파손이 발생할 수 있으며,The polyamide-based resin may have a relative viscosity (96% solution of sulfuric acid) of 3.0 to 3.5, preferably 3.2 to 3.4. If the viscosity of the polyamide-based resin is less than 3.0, the elongation at break is reduced due to the decrease in toughness. It may not be secured and may cause damage during tire manufacturing or driving a car.
260°C의 온도 및 전체 전단 속도 영역에서 상술한 상기 폴리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도의 비가 매우 커져서, 기재 필름층의 제조 과정, 타이어 제조 과정 또는 자동차 운행과정에서 상기 폴리아마이드계 수지와 공중합체가 서로 상분리되어 버릴 수 있으며, 기재 필름충이 타이어 이너라이너로서 가져야 할 기밀성 또는 성형성 등의 물성을 확보하기 어려울 수 있다. 또한, 상기 이러한 폴리아마이드계 수지의 점도가 3.5를 초과하는 경우, 제조되는 기재 필름층의 모들러스 또는 점도가 불필요하게 높아질 수 있으며, 타이어 이너라이너가 적절한 성형성 또는 탄성을 갖기 어려울 수 있다. The ratio of the melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin described above at a temperature of 260 ° C. and a total shear rate becomes very large, so that in the manufacturing process of the base film layer, the tire manufacturing process or the automobile driving process, The polyamide-based resin and the copolymer may be phase separated from each other, and it may be difficult to secure physical properties such as airtightness or moldability that the base film filler should have as the tire innerliner. In addition, when the viscosity of the polyamide-based resin exceeds 3.5, the modulus or viscosity of the base film layer to be produced may be unnecessarily high, and it may be difficult for the tire innerliner to have proper moldability or elasticity.
상기 폴리아마이드계 수지의 상대 점도는 상온에서 황산 96% 용액을 사용하여 측정한 상대 점도를 의미한다. 구체적으로, 일정한 폴리아마이드계 수지의 시편 (예를 들어, 0.025g 의 시편)을 상이한 농도로 황산 96% 용액에 녹여서 2이상의 측정용 용액을 제조한 후 (예를 들어, 폴리아마이드계 수지 시편을 0.25g/dL, 0.10g/dL, 0.05 g/dL의 농도가 되도록 96% 황산에 녹여서 3개의 측정용 용액 제작), 25°C에서 점도관을 이용하여 상기 측정용 용액의 상대 점도 (예를 들어, 황산 96%용액의 점도관 통과시간에 대한 상기 측정용 용액의 평균 통과 시간의 비율)를 구할 수 있다. The relative viscosity of the polyamide-based resin refers to the relative viscosity measured using a 96% sulfuric acid solution at room temperature. Specifically, a sample of a certain polyamide-based resin (for example, 0.025 g of specimen) is dissolved in 96% sulfuric acid solution at different concentrations to prepare two or more measurement solutions (for example, a polyamide-based resin specimen). Dissolve in 96% sulfuric acid to make concentrations of 0.25 g / dL, 0.10 g / dL, and 0.05 g / dL, and make three measurement solutions), and the relative viscosity of the measurement solution using a viscosity tube at 25 ° C. For example, the ratio of the average passage time of the measurement solution to the viscosity tube passage time of 96% sulfuric acid solution can be obtained.
상기 고분자 필름은 우수한 기밀성 및 높은 공기압 유지 성능을 가지며, 높은 내열성, 우수한 성형성 및 높은 내피로특성 등의 물성을 갖는다. 이러한 고분자 필름의 우수한 물성은, 상기 특정한 상대 점도를 갖는 폴리아마이드계 수지와 특정 함량의 폴리에테르계 세그먼트 및 폴리아마이드계 세그먼트를 포함하는 공중합체를 사용하여 제조된 기재 필름층을 포함함에 따른 것으로 보인다.  The polymer film has excellent airtightness and high air pressure holding performance, and has physical properties such as high heat resistance, excellent moldability and high fatigue resistance. The excellent physical properties of such polymer films seem to be due to the inclusion of a base film layer prepared using a polyamide-based resin having a specific relative viscosity and a copolymer comprising a specific content of a polyether-based segment and a polyamide-based segment. .
구체적으로, 상기 기재 필름층은 폴리아마이드계 수지에 엘라스토머적 성질을 부여하는 폴리에테르계 세그먼트를 특정 함량으로 포함하는 공중합체를 사용하여 우수한 기밀성과 함께 상대적으로 낮은 모들러스를 가질 수 있다. 상기 기재 필름층에 포함되는 폴리아마이드계 수지는 고유의 분자쇄 특성으로 인하여 우수한 기밀성, 예를 들어 동일 두께에서 타이어에 일반적으로 사용 되는 부틸고무 등에 비해 10 내지 20 배 정도의 기밀성을 나타내며, 다른 수지에 비해 그리 높지 않은 모들러스를 나타낸다. 그리고, 상기 공중합체의 포함되는 폴리에테르계 세그먼트는 폴리아마이드계 세그먼트 또는 폴리아마이드계 수지들 사이에 결합 또는 분산된 상태로 존재하여, 상기 기재 필름층의 모들러스를 보다 낮출 수 있으며, 상기 기재 필름층의 강직도가 상승하는 것을 억제할 수 있고 고온에서 결정화되는 것을 방지할 수 있다. Specifically, the base film layer may have a relatively low modulus with excellent airtightness by using a copolymer including a polyether-based segment having a specific content to impart elastomeric properties to the polyamide-based resin. The polyamide-based resin included in the base film layer has excellent airtightness due to its inherent molecular chain properties, for example, the same. In terms of thickness, airtightness is about 10 to 20 times higher than that of butyl rubber, which is generally used in tires, and a moderus that is not so high compared to other resins. In addition, the polyether-based segment of the copolymer may be present in a bonded or dispersed state between polyamide-based segments or polyamide-based resins to lower the modulus of the base film layer, and the base film The increase in the rigidity of the layer can be suppressed and the crystallization at high temperature can be prevented.
구체적으로, 상기 기재 필름층은 30 내지 300 , 바람직하게는 40 내지 250 m, 더욱 바람직하게는 40 내지 200卿의 두께를 가질 수 있다. 이에 따라, 발명의 일 구현예의 고분자 필름은 이전에 알려진 것에 비하여 얇은 두께를 가지면서도, 낮은 공기 투과성, 예를 들어, 200 cc/(m2.24hr . atm) 이하의 산소 투과도를 가질 수 있다. Specifically, the base film layer may have a thickness of 30 to 300, preferably 40 to 250 m, more preferably 40 to 200 kPa. Accordingly, the polymer film of one embodiment of the present invention may have a thinner thickness than that previously known, and may have a low air permeability, for example, an oxygen permeability of 200 cc / (m 2 .24hr. Atm) or less.
상기 기재 필름층에. 사용할 수 있는 폴리아마이드계 수지로는 폴리아마이드계 수지, 예를 들어 나일론 6, 나일론 66, 나일론 46, 나일론 11, 나일론 12, 나일론 610, 나일론 612, 나일론 6/66의 공중합체, 나일론 6/66/610 공중합체, 나일론 MXD6, 나일론 6T, 나일론 6/6T 공중합체, 나일론 66/PP 공중합체 및 나일론 66/PPS 공중합체; 또는 이들의 N— 알콕시알킬화물, 예를 들어 6ᅳ나일론의 메특시메틸화물, 6-610-나일론의 메특시메틸화물 또는 612-나일론의 메특시메틸화물이 있고, 나일론 6, 나일론 66, 나일론 46, 나일론 11, 나일론 12, 나일론 610 또는 나일론 612를 사용하는 것아바람직하다. On the base film layer . Polyamide-based resins that can be used include polyamide-based resins such as nylon 6, nylon 66, nylon 46, nylon 11, nylon 12, nylon 610, nylon 612, nylon 6/66 copolymer, nylon 6/66 / 610 copolymer, nylon MXD6, nylon 6T, nylon 6 / 6T copolymer, nylon 66 / PP copolymer and nylon 66 / PPS copolymer; Or N—alkoxyalkylates thereof, for example mesoxymethylate of 6 'nylon, mesoxymethylate of 6-610-nylon or mesoxymethylate of 612-nylon, nylon 6, nylon 66, nylon Using 46, nylon 11, nylon 12, nylon 610 or nylon 612 is preferred.
상기 기재 필름의 제조 과정에서, 상기 폴리아마이드계 수지는 상술한 공중합체와 흔합하여 용융함으로서 기재 필름에 포함될 수 있으며, 또한 상기 폴리아마이드계 수지의 전구체인 단량체 또는 올리고머 등을 반응 . 개시제나 촉매 등과 함께 상술한 공중합체와 흔합하여 반응시킴으로서도 상기 기재 필름에 포함될 수 있다. In the manufacturing process of the base film, the polyamide-based resin may be included in the base film by mixing with the copolymer described above to melt, and also reacts the monomer or oligomer which is a precursor of the polyamide-based resin . It may also be included in the base film by reacting with the copolymer described above with an initiator or a catalyst.
한편, 상술한 바와 같이, 폴리아마이드 (poly-amide)계 세그먼트와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 공중합체는, 폴리아마이드계 수지들 사이에 결합 또는 분산된 상태로 존재하여, 상기 기재 필름층의 모들러스를 보다 낮출 수 있으며, 상기 기재 필름층의 강직도가 상승하는 것을 억제할 수 있고 고은에서 결정화되는 것을 방지할 수 있다. 이러한 공중합체가 상기 기재 필름층에 포함됨에 따라서, 상기 고분자 필름은, 우수한 내구성, 내열성 및 내피로성 등의 기계적 물성을 확보하면서도, 높은 탄성 또는 탄성 회복을을 구현할 수 있다. 이에 따라, 상기 고분자 필름이 우수한 성형성을 나타낼 수 있고, 이를 적용한 타이어는 반복적인 변형 및 높은 열이 계속적으로 발생하는 자동차 주행과정에서도 물리적으로 파손되거나 자체의 물성 또는 성능이 저하되지 않을 수 있다. Meanwhile, as described above, the copolymer including the polyamide-based segment and the polyether-based segment is present in a bonded or dispersed state between the polyamide-based resins. The modulus of the base film layer can be lowered, and the base film layer It is possible to suppress the increase in the rigidity and to prevent the crystallization from the silver. As the copolymer is included in the base film layer, the polymer film may realize high elasticity or elastic recovery while securing mechanical properties such as excellent durability, heat resistance, and fatigue resistance. Accordingly, the polymer film may exhibit excellent moldability, and the tire to which the polymer film is applied may not be physically damaged or its physical properties or performance may be degraded even during a vehicle driving process in which repeated deformation and high heat are continuously generated.
한편, 상기 공중합체의 폴리에테르계 세그먼트의 함량은 상기 기재 필름층 전체 중량에 대하여 2 중량 % 이상 15 중량 % 미만, 바람직하게는 3 내지 14 중량 %, 보다 바람직하게는 5 내지 13 중량 )일 수 있다. 상기 폴리에테르계 세그먼트의 함량이 기재 필름층 전체 중 지나치게 낮아지면, 상기 기재 필름층 또는 고분자 필름의 모들러스가 높아져서 타이어의 성형성이 저하되거나, 반복적인 변형에 따른 물성 저하가 크게 나타날 수 있다. 상기 폴리에테르계 세그먼트의 함량이 필름 전체 중 지나치게 높아지면 , 상기 고분자 필름의 기밀성 (Gas Barrier)이 저하될 수 있고, 접착제에 대한 반웅성이 저하되어 이너라이너가 카커스 층에 용이하게 접착하기 어려울 수 있으며, 기재 필름층의 탄성이 증가하여 균일한 필름을 제조하기가 용이하지 않을 수 있다.  On the other hand, the content of the polyether segment of the copolymer may be 2% by weight or more and less than 15% by weight, preferably 3 to 14% by weight, more preferably 5 to 13% by weight based on the total weight of the base film layer. have. When the content of the polyether-based segment is too low in the entire base film layer, the modulus of the base film layer or the polymer film is high, the moldability of the tire may be lowered, or the physical properties may be largely reduced due to repeated deformation. If the content of the polyether-based segment is too high in the entire film, the gas barrier (Gas Barrier) of the polymer film may be lowered, the reaction resistance to the adhesive is lowered, it is difficult for the inner liner to easily adhere to the carcass layer The elasticity of the base film layer may be increased, and thus it may not be easy to manufacture a uniform film.
상기 기재 필름층 전체 중량 중 상기 공중합체의 폴리에테르계 세그먼트의 함량이 상술한 범위를 벗어나는 경우, 즉 상기 공중합체 내에서 폴리에테르계 세그먼트의 함량이 너무 작거나 너무 큰 경우에는, 상기 폴리아마이드계 수지의 용융 점도와 상기 공중합체의 용융 점도가 크게 달라질 수 있으며, 이에 따라 .상기 폴리아마이드계 수지와 공중합체를 흔합하여 용융하는 과정에서 상기 2개의 상이한 성분이 불균일하게 흔합되거나 결합되지 않아서 제조되는 기재 필름 내에서 상분리 현상이나 크랙 (crack)이 발생할 수 있다.  When the content of the polyether-based segment of the copolymer in the total weight of the base film layer is outside the above-described range, that is, the content of the polyether-based segment in the copolymer is too small or too large, the polyamide-based The melt viscosity of the resin and the melt viscosity of the copolymer may vary greatly. Accordingly, the two different components are not uniformly mixed or combined in the process of mixing and melting the polyamide-based resin and the copolymer. Phase separation or cracking may occur in the base film.
상기 폴리아마이드 (polyᅳ amide)계 세그먼트와 폴리에테르 (poly- ether)계 세그먼트를 포함하는 공중합체는, 폴리아마이드 (poly-amide)계 단량체 또는 을리고머와 폴리에테르 (polyᅳ ether)계 단량체 또는 올리고머를 반응시켜서 얻어지는 공증합체일 수 있으며, 폴리아마이드계 세그먼트를 포함하는 중합체와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 중합체가 중합 반응 또는 가교 반웅을 하여 얻어지는 공중합체일 수 있다. 상기 폴리아마이드 (poly-amide)계 세그먼트와 폴리에테르 (poly- ether)계 세그먼트를 포함하는 공중합체는, 상기 세그먼트들이 블록 (block)을 이루며 결합된 블록 공중합체일 수 있으며, 상기 세그먼트들이 불규칙적으로 결합된 랜덤 공중합체일 수 있다. 또한, 상기 폴리아마이드 (poly— amide)계 세그먼트와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 공중합체는, 폴리아마이드계 세그먼트를 포함하는 중합체와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 중합체 간의 중합 반응물을 포함하는 공중합체일 수 있으며, 폴리아마이드계 세그먼트를 포함하는 중합체와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 중합체 간의 가교 반웅물을 포함하는 가교 공중합체일 수도 있다. The copolymer including the polyamide amide segment and the polyether segment may be a polyamide monomer or a oligomer and a polyether monomer. Or oligomers It may be a co-polymer obtained by the reaction, the polymer comprising a polyamide segment and the polymer comprising a poly-ether segment may be a copolymer obtained by a polymerization reaction or crosslinking reaction. The copolymer including the polyamide-based segment and the polyether-based segment may be a block copolymer in which the segments form a block, and the segments are irregular. It can be a bonded random copolymer. In addition, the copolymer including the polyamide-based segment and the polyether-based segment may include a polymer including the polyamide-based segment and a polyether-based segment. It may be a copolymer comprising a polymerization reactant between polymers, and may be a crosslinked copolymer including a crosslinked semi-product between a polymer including a polyamide-based segment and a polymer including a polyether-based segment.
한편, 상기 기재 필름층에서, 상기 폴리아마이드계 수지와 상기 폴리아마이드 (poly— amide)계 세그먼트와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 공중합체는 균일하게 흔합되거나, 중합 반웅 또는 가교 반응을 통하여 일부분 또는 전체 영역에서 결합된 상태일 수 있다. 상기 폴리에테르계 세그먼트는 상기 폴리아마이드계 세그먼트와 결합되거나, 상기 폴리아마이드계 수지들 사이에 분산된 상태로 존재할 수 있는데, 타이어 제조 과정 또는 자동차의 운행 과정에서 기재 필름층 내에 큰 결정이 성장하는 것을 억제하거나, 상기 기재 필름층이 쉽게 깨어지는 것을 방지할 수 있다.  On the other hand, in the base film layer, the copolymer including the polyamide-based resin, the polyamide-based segment and the polyether-based segment is uniformly mixed, polymerization reaction or crosslinking reaction Through it may be in a combined state in part or the whole area. The polyether-based segment may be present in the state of being bonded to the polyamide-based segment or dispersed between the polyamide-based resins. It is possible to suppress or prevent the base film layer from being easily broken.
상기 공중합체의 폴리아마이드계 세그먼트는 하기 화학식 1 또는 화학식 2의 반복 단위를 포함할 수 있다.  The polyamide-based segment of the copolymer may include a repeating unit of Formula 1 or Formula 2.
[화학식 1]
Figure imgf000011_0001
[Formula 1]
Figure imgf000011_0001
상기 화학식 1에서, ¾은 탄소수 1 내지 20의 직쇄 또는 분지쇄의 알킬렌기, 탄소수 6 내지 20의 아릴렌기 또는 탄소수 7 내지 20의 직쇄 또는 분지쇄의 아릴알킬렌기이다. In Formula 1, ¾ is a linear or branched alkylene group having 1 to 20 carbon atoms, an arylene group having 6 to 20 carbon atoms or a straight chain having 7 to 20 carbon atoms. Or a branched arylalkylene group.
[화학식 2]
Figure imgf000012_0001
[Formula 2]
Figure imgf000012_0001
상기 화학식 2에세 ¾은 탄소수 1 내지 20의 직쇄 또는 분지쇄의 알킬렌기이고, .¾은 탄소수 1 내지 20의 직쇄 또는 분지쇄의 알킬렌기, 탄소수 6 내지 20의 아릴렌기 또는 탄소수 7 내지 20의 직쇄 또는 분지쇄의 아릴알킬렌기이다.  In Formula 2, ¾ is a linear or branched alkylene group having 1 to 20 carbon atoms, .¾ is a linear or branched alkylene group having 1 to 20 carbon atoms, an arylene group having 6 to 20 carbon atoms or a straight chain having 7 to 20 carbon atoms. Or a branched arylalkylene group.
또한, 상기 공중합체의 폴리에테르계 세그먼트는 하기 화학식 3의 반복 단위를 포함할 수 있다.  In addition, the polyether segment of the copolymer may include a repeating unit represented by the following Formula 3.
[화학식 3] R6-†R5— OH ~ R7一 상기 화학식 3에서, ¾는 탄소수 1 내지 10의 직쇄 또는 분지쇄의 알킬렌기이고, n은 1 내지 100의 정수이고, R6 및 R7은 서로 같거나 다를수 있고, 각각 직접결합,ᅳ0-, -NH -, -C00- 또는 -C0NH- 이다. [Formula 3] R6- † R 5 — OH ~ R 7一 In the general formula 3, ¾ is a linear or branched alkylene group having 1 to 10 carbon atoms, n is an integer of 1 to 100, R 6 and R 7 Are the same as or different from each other, and are each a direct bond, ᅳ 0-, -NH-, -C00- or -C0NH-.
상기 폴리에테르계 세그먼트는, 폴리아마이드계 반복 단위 및 폴리에테르계 반복 단위를 포함하는 공중합체를 사용하여 기재 필름층을 제조하는 경우에는 상기 폴리에테르계 반복 단위일 수 있다. 또한, 상기 폴리에테르계 세그먼트는, 상기 기재 필름의 제조 과정에서 사용되는 폴리에테르 (poly-ether)계 세그먼트를 포함하는 중합체, 또는 폴리에테르 (poly-ether)계 단량체 또는 을리고머로부터 유래한 것일 수 있다.  The polyether segment may be the polyether repeating unit when a base film layer is manufactured using a copolymer including a polyamide repeating unit and a polyether repeating unit. In addition, the polyether segment is derived from a polymer containing a polyether segment used in the manufacturing process of the base film, or a polyether monomer or oligomer Can be.
한편, 상기 폴리아마이드계 세그먼트와 폴리에테르계 세그먼트를 포함하는 공중합체의 절대 중량평균분자량은 50,000 내지 300,000, 바람직하게는 110,000 내지 250, 000일 수 있다. 상기 공중합체의 절대 중량평균분자량이 50, 000미만이면, 제조되는 기재 필름층이 이너라이너용 필름에 사용하기 층분한 기계적 물성을 확보하지 못할 수 있고, Gas barrier 를 할 수 밌는 좋은 물성을 갖기 어렵고, 상기 공중합체의 절대중량평균분자량이 300,000초과이면, 고온으로 가열시 기재 필름충의 모들러스 또는 결정화도가 과하게 증가하여 이너라이너용 필름으로서 가져야 할 탄성 또는 탄성회복율을 확보하기 어려울 수 있다. On the other hand, the absolute weight average molecular weight of the copolymer including the polyamide-based segment and the polyether-based segment may be 50,000 to 300,000, preferably 110,000 to 250, 000. If the absolute weight average molecular weight of the copolymer is less than 50, 000, the base film layer to be produced may not be able to secure the mechanical properties that are sufficient for use in the film for the inner liner, it is difficult to have good physical properties that can be a gas barrier , Of the copolymer If the absolute weight average molecular weight is more than 300,000, the modulus or crystallinity of the base film filling may be excessively increased when heated to a high temperature, and thus it may be difficult to secure elasticity or elastic recovery rate to have as an innerliner film.
고분자 물질이 포함된 용액에서는 고분자 물질의 사슬에 의하여 광산란 (Light scattering)이 일어나게 되는데, 이러한 광산란 현상을 이용하면 고분자 물질의 절대 중량 평균 분자량을 측정할 수 있다. 특히 Wyatt社의 MALS(Multi Angle Light Scattering) 시스템을 이용하면, 측정 결과에서 나타나는 파라미터 (parameter)을 Rayleigh— Gans-Debye 방정식 (equation)에 적용하여 고분자 물질의 절대 중량 평균 분자량을 얻을 수 있다.  In the solution containing the polymer material, light scattering occurs due to the chain of the polymer material. Using the light scattering phenomenon, the absolute weight average molecular weight of the polymer material can be measured. In particular, using Wyatt's Multi Angle Light Scattering (MALS) system, the absolute weight-average molecular weight of polymers can be obtained by applying the parameters from the measurement results to the Rayleigh—Gans-Debye equation.
<일반식 2: Rayleigh一 Gansᅳ Debye equat ion>  Formula 2: Rayleigh 一 Gans' Debye equat ion
ΚΟΪ Θ) = 1/Μ:Ρ(Θ) 2.A2C 상기 일반식 2에서, M은 몰 질량 (molar mass)으로 다분산 시료의 경우 절대 중량평균분자량 (Mw)이고, R(e)는 과잉 레일리 비 (the excess
Figure imgf000013_0001
ΚΟΪ Θ) = 1 / Μ: Ρ (Θ) 2.A 2 C In Formula 2, M is the molar mass, which is the absolute weight average molecular weight (Mw) for the polydisperse sample, and R (e) The excess Rayleigh rain
Figure imgf000013_0001
Rayleigh ratio)이고, 이며, C는 용액 중의 고분자 농도 (g/ )이고, A2는 2차 비리얼 계수 (the second virial coefficient)이다. 그리고, 상기 K*에서, 상기 n0는 용매의 굴절율, NA는 아보가드로 수 (Avogadro's number)이고, λ0는 진공하에서 광원의 파장이고, P(e)=R(9)¾이고, Ro는 입사광 (Incident light)이다. Is the Rayleigh ratio, C is the polymer concentration in solution (g /) and A 2 is the second virial coefficient. And, in the K * , n 0 is the refractive index of the solvent, N A is the Avogadro's number, λ 0 is the wavelength of the light source under vacuum, P (e) = R (9) ¾, Ro is Incident light.
한편, 상기 공중합체는, 상기 폴리에테르계 세그먼트가 필름 전체 중량에 대해 15 내지 50 중량 %인 범위 내에서, 폴리아마이드 (poly-amide)계 세그먼트 및 폴리에테르 (poly-ether)계 세그먼트를 1:9 내지 9:1의 중량비로 포함할 수 있다.  On the other hand, the copolymer is a polyamide segment and a polyether segment in a range of 15 to 50% by weight based on the total weight of the film, the polyether segment 1: It may be included in the weight ratio of 9 to 9: 1.
상술한 바와 같이, 상기 폴리에테르계 세그먼트의 함량이 너무 작으면 기재 필름층 또는 고분자 필름의 모들러스가 높아져서 타이어의 성형성이 저하되거나, 반복적인 변형에 따른 물성 저하가 크게 나타날 수 있다. 또한, 상기 폴리에테르계 세그먼트의 함량이 너무 크면, 상기 고분자 필름의 기밀성이 저하될 수 있고, 접착제에 대한 반웅성이 저하되어 이너라이너가 카커스 층에 용이하게' 접착하기 어려울 수 있으며, 기재 필름층의 탄성이 증가하여 균일한 필름을 제조하기가 용이하지 않을 수 있다. As described above, when the content of the polyether-based segment is too small, the modulus of the base film layer or the polymer film may be increased, thereby deteriorating moldability of the tire or greatly decreasing physical properties due to repeated deformation. In addition, when the content of the polyether segment is too large, the polymer The airtightness of the film may be lowered, the reaction resistance to the adhesive may be lowered, and it may be difficult for the innerliner to easily adhere to the carcass layer, and the elasticity of the base film layer may be increased, making it difficult to manufacture a uniform film. You may not.
또한, 상기 기재 필름충에서, 플리아마이드계 수지 및 공중합체는 In addition, in the substrate film, the plyamide-based resin and copolymer
6:4 내지 3:그 바람직하게는 5:5 내지 4:6의 중량비로 포함될 수 있다. 상기 폴리아마이드계 수지의 함량이 너무 작으면, 상기 기재 필름충의 밀도나 기밀성이 ' 저하될 수 있다. 또한, 상기 폴리아마이드계 수지의 함량이 너무 크면, 상기 기재 필름층의 모듈러스가 지나치게 높아지거나 타이어의 성형성이 저하될 수 있으며, 타이어 제조 과정 또는 자동차 운행 과정에서 나타나는 고온 환경에서 폴리아마이드계 수지가 결정화 될 수 있고, 반복적 변형에 의하여 크랙이 발생할 수 있다. 6: 4 to 3: and preferably from 5: 5 to 4: 6 by weight. When the content of the polyamide-based resin is too small, the density or airtightness of the base film filling ' may be reduced. In addition, when the content of the polyamide-based resin is too large, the modulus of the base film layer may be too high or the moldability of the tire may be reduced, the polyamide-based resin in a high temperature environment that appears during the tire manufacturing process or driving Crystallization may occur and cracks may occur due to repeated deformation.
이와 같이, 상기 고분자 필름은 상술한 기재 필름의 특성으로 인하여 접착제 또는 접착층에 대하여 향상된 접착력을 나타낼 수 있고, 추가적인 접착층 또는 고무층을 적층할 필요가 없이 얇고 경량화된 접착층으로도 카커스 층에 견고하고 균일하게 고정될 수 있다.  As such, the polymer film may exhibit improved adhesion to the adhesive or the adhesive layer due to the characteristics of the above-described base film, and may be firm and uniform to the carcass layer even with a thin and lightweight adhesive layer without the need for laminating additional adhesive layers or rubber layers. Can be fixed.
한편, 상기 기재 필름층은 미연신 필름일 수 있다.. 상기 기재 필름층이 미연신 필름의 형태인 경우에는, 낮은 모들러스 및 높은 변형률을 갖게 되어 높은 팽창이 발생하는 타이어 성형공정에 적절하게 적용할 수 있다. 또한, 미연신 필름에서는 결정화 현상이 거의 발생하지 않기 때문에, 반복되는 변형에 의해서도 크택 등과 같은 손상을 방지할 수 있다. 또한, 미연신 필름은 특정 방향으로의 배향 및 물성의 편차가 크기 않기 때문에 균일한 물성을 갖는 이너라이너를 얻을 수 있다.  On the other hand, the base film layer may be an unstretched film. When the base film layer is in the form of an unstretched film, the base film layer has a low modulus and a high strain, and thus is suitably applied to a tire forming process in which high expansion occurs. can do. In addition, since crystallization hardly occurs in the unstretched film, damage such as cracks and the like can be prevented even by repeated deformation. In addition, since the unoriented film does not have a large variation in the orientation and physical properties in a specific direction, an inner liner having uniform physical properties can be obtained.
후술하는 고분자 필름의 제조 방법에 나타난 바와 같이, 상기 기재 필름층의 배향을 최대한 억제하는 방법, 예를 들어 용융 압출 온도를 최적화를 통한 점도 조정 , 구금 다이 규격 변경 또는 권취속도의 조절 등의 방법을 통하여 상기 기재 필름을 미배향 또는 미연신 필름으로 제조할 수 있다.  As shown in the method of manufacturing a polymer film described below, a method of maximally suppressing the orientation of the base film layer, for example, a method of adjusting viscosity by adjusting melt extrusion temperature, changing a die die specification, or adjusting a winding speed Through the base film can be prepared in an unoriented or unoriented film.
상기 기재 필름충으로 미연신 필름을 적용하면, 타이어 제조 공정에서 이너라이너용 필름을 원통형 또는 시트형으로 용이하게 제조할 수 있다. 특히, 상기 기재 필름층에 미연신 시트형 필름을 적용하는 경우, 타이어 사이즈마다 필름 제조 설비를 따로 구축해야 할 필요가 없으며, 이송 및 보관 과정에서 필름에 가해지는 충격 및 구김 등을 최소화할 수 있어서 바람직하다. 또한, 상기 기재 필름을 시트형으로 제조하는 경우, 후술되는'접착층을 추가하는 공정을 좀더 용이하게 수행할 수 있으며, 성형 드럼과 규격 차이로 인하여 제조 공정 중에 발생하는 손상 또는 찌그러짐 등을 방지할 수 있다. When the unstretched film is applied to the base film carrier, the inner liner film can be easily manufactured in a cylindrical or sheet form in a tire manufacturing process. have. In particular, when the non-stretched sheet-like film is applied to the base film layer, it is not necessary to construct a film manufacturing facility for each tire size, and the impact and wrinkles applied to the film during the transport and storage process can be minimized. Do. In the case of manufacturing the base film into a sheet, it can be carried out more easily a process of adding the "adhesive layer that will be described later, due to the forming drum and the standard difference can be prevented from damage or distortion, etc. generated during the manufacturing process .
한편, 상기 기재 필름층은 올레핀계 고분자 화합물을 더 포함할 수 있다. 상기 기재 필름층은 상기 폴리아마이드계 수지 및 폴리아마이드계 세그먼트와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 공중합체와 함께 상기 을레핀계 고분자 화합물을 함께 사용함으로서, 상기 일 구현예의 고분자 필름이 고온이나 외부 충격 또는 변형 등에 의하여 결정화되는 현상을 방지할 수 있고, 또한 상기 일 구현예의 고분자 필름의 다른 기계적 물성을 동등 수준 이상으로 유지하면서도 모들러스 특성을 낮추거나 탄성을 높여서 내피로특성 및 내구성을 향상시킬 수 있다.  On the other hand, the base film layer may further include an olefin polymer compound. The base film layer is the polyamide-based resin and the copolymer containing the polyamide-based segment and the poly-ether (poly-ether) segment together with the olefin resin compound by using together, the polymer film of the embodiment is a high temperature In addition, it is possible to prevent the phenomenon of crystallization due to external impact or deformation, and also to improve fatigue resistance and durability by lowering modulus characteristics or increasing elasticity while maintaining other mechanical properties of the polymer film of the embodiment above the same level. You can.
구체적으로, 상기 올레핀계 고분자 화합물은 상기 기재 필름층의 유연성 (Softness)을 높이고 외부에서 가해지는 충격을 흡수하는 능력을 향상시킬 수 있는 역할하며, 또한 상기 기재 필름층의 모듈러스를 크게 낮출 수 있으면서 상기 기재 필름층에 포함되는 화합물이나 고분자의 내부 구조가 변화되어 결정화되는 현상을 방지할 수 있다.  Specifically, the olefin-based polymer compound serves to increase the softness of the base film layer and improve the ability to absorb the impact applied from the outside, and also greatly reduce the modulus of the base film layer. The internal structure of the compound or polymer contained in the base film layer is changed to prevent the phenomenon of crystallization.
상기 기재 필름층은 상기 을레핀계 고분자 화합물 0.1 중량 % 내지 40중량 %, 또는 1 중량 % 내지 30중량 ¾>, 또는 2중량 % 내지 25중량 %를 포함할 수 있다. 상기 올레핀계 고분자 화합물의 함량이 너무 작으면 상기 올레핀계 고분자 화합물에 따른 작용 및 효과의 정도가 미미할 수 있다. 또한, 상기 올레핀계 고분자 화합물의 함량이 너무 크면, 상기 폴리아마이드계 수지 및 상기 공중합체로부터 발현되는 물성이나 효과를 저감시킬 수 있으며, 상기 일 구현예의 고분자 필름을 이너라이너 필름으로 적용하여 타이어 제조시 성형성이 저하될 수 있다.  The base film layer may include 0.1% by weight to 40% by weight, or 1% by weight to 30% by weight, or 2% by weight to 25% by weight of the olepin-based polymer compound. If the content of the olefinic polymer compound is too small, the degree of action and effect according to the olefinic polymer compound may be insignificant. In addition, when the content of the olefin-based polymer compound is too large, it is possible to reduce the physical properties and effects expressed from the polyamide-based resin and the copolymer, when manufacturing the tire by applying the polymer film of the embodiment as an inner liner film Moldability may be lowered.
상기 기재 필름층이 상기 올레핀계 고분자 화합물을 포함함에 따라서 상기 공중합체의 폴리에테르 (poly-ether)계 세그먼트의 함량을 그리 높이지 않고서도, 예를 들어 상기 기재 필름이 상기 공중합체의 폴리에테르계 세그먼트를 2 중량 % 이상 15 중량 % 미만으로 포함하여도, 장시간 동안 높은 탄성, 내구성 및 내피로성을 구현할 수 있는 고분자 필름 또는 이너라이너용 필름을 제공할 수 있다. As the base film layer includes the olefinic polymer compound, the content of the polyether segment of the copolymer is not increased so much. Without, for example, a polymer film or innerliner that can realize high elasticity, durability and fatigue resistance for a long time, even if the base film contains 2% by weight or more and less than 15% by weight of the polyether-based segment of the copolymer. A film for use can be provided.
상기 을레핀계 고분자 화합물은 올레핀계 중합체, 을레핀계 공중합체, 디카르복실산 또는 이의 산무수물이 그라프트된 을레핀계 중합체 또는 공중합체, 또는 이들의 2종 이상의 흔합물을 포함할 수 있다.  The olephine-based polymer compound may include an olefin-based polymer, an olephine-based copolymer, dicarboxylic acid or an olephine-based polymer or copolymer grafted with an acid anhydride thereof, or a mixture of two or more thereof.
상기 올레핀계 중합체는 폴리에틸렌, 폴리프로필렌 또는 이들의 흔합물을포함할 수 있다.  The olefinic polymer may include polyethylene, polypropylene, or a combination thereof.
상기 올레핀계 공중합체는 에틸렌-프로필렌 공중합체를 포함할 수 있다.  The olefin copolymer may include an ethylene-propylene copolymer.
. 상술한 바와 같이, 상기 올레핀계 고분자 화합물은 디카르복실산 또는 이의 산무수물이 그라프트된 올레핀계 중합체 또는 공중합체를 포함할 수도 있는데, 상기 디카르복실산은 말레인산, 프탈산, 이타콘산, 씨트라콘산, 알케닐숙신산, 씨스— 1,2,3,6 테트라하이드로프탈산, 4-메틸- 1,2,3,6 테트라하이드로프탈산 또는 이들의 2종 이상의 흔합물을 포함할 수 있으며, 상기 디카르복실산의 이무수물은 상술한 예의 디카르복실산 이무수물일 수 있다.  . As described above, the olefin polymer compound may include an olefin polymer or copolymer grafted with dicarboxylic acid or an acid anhydride thereof, and the dicarboxylic acid may be maleic acid, phthalic acid, itaconic acid, or citraconic acid. , Alkenylsuccinic acid, cis— 1,2,3,6 tetrahydrophthalic acid, 4-methyl-1, 1,2,3,6 tetrahydrophthalic acid or a combination of two or more thereof, wherein the dicarboxyl The dianhydride of the acid may be the dicarboxylic dianhydride of the examples described above.
상기 디카르복실산 또는 이의 산무수물이 그라프트된 올레핀계 중합체 또는 공중합체 중 그라프트된 디카르복실산 또는 이의 산무수물의 함량이 0.05중량 % 이상일 수 있으며, 바람직하게는 0.1 중량 % 내지 50중량 %, 또는 0.1중량 % 내지 10중량 %일 수 있다.  The content of the carboxylic acid grafted dicarboxylic acid or acid anhydride grafted dicarboxylic acid or acid anhydride thereof may be 0.05% by weight or more, preferably 0.1% by weight to 50% %, Or 0.1% to 10% by weight.
이러한 디카르복실산 또는 이의 산무수물의 그라프트화 비율은 상기 올레핀계 고분자 화합물를 산 -염기 적정하여 얻어진 결과로부터 측정할 수 있다. 예를 들어, 상기 을레핀계 고분자 화합물 약 lg을 물로 포화된 150m£의 크실렌에 .넣고 2시간정도 환류한 다음, 1중량 % 티몰블루- 디메틸포름아미드용액을 소량 가하고, 0.05N 수산화나트륨- 에틸알콜용액으로 약간 초과 적정하여 군청색의 용액을 얻은 후, 이러한 용액을 다시 0.05N의 염산 -이소프로필알콜용액으로 노란빛을 나타낼 때까지 역적정하여 산가를 구하고, 이로부터 을레핀계 고분자 화합물에 그라프트된 디카르복실산의 양을 산출할 수 있다. The grafting ratio of such dicarboxylic acid or its acid anhydride can be measured from the result obtained by acid-base titrating the said olefin type high molecular compound. For example, about lg of the lelpene-based high molecular compound was added to 150 m £ of xylene saturated with water, refluxed for about 2 hours, and then a small amount of 1% by weight of thymol blue-dimethylformamide solution was added, and 0.05 N sodium hydroxide-ethyl alcohol. After slightly titration with a solution to give a ultra-blue solution, the solution was again titrated until 0.05N hydrochloric acid-isopropyl alcohol solution was yellowish, and the acid value thereof was grafted to the ellipin-based polymer compound. The amount of dicarboxylic acid can be calculated.
상기 을레핀계 고분자 화합물은 0.820g/cuf 내지 0.960 g/cm3, 또는 0.840g/ciii3 내지 0.920 g/cii 의 밀도 (Density)를 가질 수 있다. The olefinic polymer compound may have a density of 0.820 g / cuf to 0.960 g / cm 3 , or 0.840 g / ciii 3 to 0.920 g / cii.
한편, 상기 기재 필름은 내열 산화 방지제, 열안정제, 접착 증진제, 또는 이들의 흔합물 등의 첨가제를 더 포함할 수 있다. 상기 내열 산화 방지제의 구체적인 예로는, ^^-핵사메틸렌-비스ᅳ(3,5-디-(卜부틸)-4ᅳ 히드록시 -히드로신남아미드 (N, N ' -Hexamethyl ene— b is-(3,5-di-tert -butyl - 4一 hydroxy一 hydrocinnamamide, 예컨대, rganox 1098 등의 시판 제품), 테트라키스 [메틸렌 (3,5-디 -(t-부틸) -4—히드록시히드로신남메이트)]메탄 (tetrakis[methylene(3(5-di-t-butyl-4-hydroxyhydrocinnamate)]methane, 예컨대, Irganox 1010등의 시판 제품) 또는 4,4'-디큐밀디페닐아민 (4,4'ᅳ di-cumyl-di -phenyl -amine, 예컨대, Naugard 445) 등이 있디-. 상기 열안정제의 구체적인 예로는, 벤조산 (Bezoic acid), 트리아세톤 디아민 (triacetonediamine), 또는 Ν,Ν'ᅳ비스 (2,2,6,6-테트라메틸 -4ᅳ 피페리딜) -1,3-벤젠디카르복사미드 (N,N'-Bis(2,2,6,6-tetraniethyl-4- p iper i dy 1 )-1 , 3-benzenedi carboxami de) 등이 있다. 다만, 상기 첨가제는 상기 예에 한정되는 것은 아니고, 고분자 필름에 사용 가능한 것으로 알려진 것은 별다른 제한 없이 사용할 수 있다. On the other hand, the base film may further include additives such as heat resistant antioxidants, heat stabilizers, adhesion promoters, or mixtures thereof. Specific examples of the heat resistant antioxidants include ^^-nucleated methylene-bis (3,5-di- (卜 butyl) -4'hydroxy-hydrocinnamamide (N, N'-Hexamethyl ene— b is- ( Commercially available products such as 3,5-di-tert-butyl-4 hydroxy one hydrocinnamamide such as rganox 1098), tetrakis [methylene (3,5-di- (t-butyl) -4—hydroxyhydrocinnamate) Tetrakis [methylene (3 ( 5-di-t-butyl-4-hydroxyhydrocinnamate)] methane, such as commercially available products such as Irganox 1010) or 4,4'-dicumyldiphenylamine (4,4 'ᅳ) di-cumyl-di-phenyl-amine, such as Naugard 445, etc. Specific examples of the thermal stabilizer include benzoic acid, triacetonediamine, or Ν, Ν 'ᅳ bis (2). , 2,6,6-tetramethyl-4 ′ piperidyl) -1,3-benzenedicarboxamide (N, N'-Bis (2,2,6,6-tetraniethyl-4- p iper i dy 1) -1, 3-benzenedi carboxami de), etc. However, the additive is It is not, it is known as being used in the polymer film can be used without limitation.
한편, 상기 레조시놀ᅳ포르말린-라텍스 (RFL)계 접착제를 포함하는 접착층은 상기 기재 필름충 및 타이어 카커스 층에 대해서도 우수한 접착력 및 접착 유지 성능을 가지며, 이에 따라 타이어의 제조 과정 또는 운행 과정 등에서 발생하는 열 또는 반복적 변형에 의하여 발생하는 이너라이너 필름과 카커스 층간 계면의 파단을 방지하여 상기 고분자 필름이 충분한 내피로성을 가질 수 있게 한다.  On the other hand, the adhesive layer containing the resorcinol ᅳ formalin-latex (RFL) -based adhesive has excellent adhesion and adhesion retention performance to the base film layer and the tire carcass layer, and thus in the manufacturing process or running process of the tire By preventing the breakage of the interface between the inner liner film and the carcass layer generated by the heat or repeated deformation occurring, the polymer film can have sufficient fatigue resistance.
상술한 접착층의 주요 특성은 특정한 조성을 갖는 특정의 레조시놀- 포르말린-라텍스 (RFL)계 접착제를 포함함에 따른 것으로 보인다. 이전의 타이어 이너라이너용 접착제로는 고무 타입의 타이검 등이 사용되었고, 이에 따라 추가적인 가황 공정이 필요하였다. 이에 반하여, 상기 접착층은 특정 조성의 레조.시놀ᅳ포르말린—라텍스 (RFL)계 접착제는 포함하여, 상기 기재 필름에 대하여 높은 반응성 및 접착력을 가질 뿐만 아니라, 두께를 그리 늘리지 않고도 고온 가열 조건에서 압착하여 상기 기재 필름과 타이어 카커스 층을 견고하게 결합시킬 수 있다. 이에 따라, 타이어의 경량화 및 자동차 연비의 향상을 가능하게 하고, 타이어 제조 과정 또는 자동차 운행 과정에서의 반복되는 변형 등에도 카커스 층과 이너라이너층 또는 상기 기재 필름과 접착층이 분리되는 현상을 방지할 수 있다. 그리고, 상기 접착층은 타이어 제조 과정이나 자동차 운행 과정에서 가해질 수 있는 물리 /화학적 변형에 대해서도 높은 내피로 특성을 나타낼 수 있기 때문에, 고은 조건의 제조 과정이나 장기간 기계적 변형이 가해지는 자동차 운행 과정 중에도 접착력 또는 다른 물성의 저하를 최소화 할 수 있다. The main properties of the adhesive layer described above appear to be due to the inclusion of certain resorcinol-forminine-latex (RFL) -based adhesives having a specific composition. Previously, adhesives for tire innerliners have been used such as rubber-type tie gums, which required an additional vulcanization process. In contrast, the adhesive layer is a reso . Synol ᅳ formalin—latex (RFL) based adhesives, including high reactivity and adhesion to the substrate film, as well as thickness The substrate film and the tire carcass layer may be firmly bonded by pressing under high temperature heating conditions without too much stretching. Accordingly, it is possible to reduce the weight of the tire and improve the fuel economy of the vehicle, and to prevent the phenomenon of separating the carcass layer and the inner liner layer or the base film and the adhesive layer even during repeated deformation in the tire manufacturing process or the automobile driving process. Can be. In addition, since the adhesive layer may exhibit high fatigue resistance against physical / chemical deformations that may be applied during tire manufacturing or driving, the adhesive force may be applied even during high-temperature manufacturing or during driving of a vehicle for a long time. The degradation of other physical properties can be minimized.
뿐만 아니라, 상기 레조시놀 -포르말린-라텍스 (RFL)계 접착제은 라텍스와 고무간의 가교 결합이 가능하여 접착 성능을 발현하며, 물리적으로 라텍스 중합물이기 때문에 경화도가 낮아 고무와 같이 유연한 특성을 가질 수 있으며, 레소시놀-포르말린 중합물의 메티롤 말단기와 기재 필름간의 화학결합이 가능하다. 이에 따라, 기재 필름에 상기 레조시놀- 포르말린-라텍스 (RFL)계 접착제를 적용하게 되면, 충분한 접착 성능을 구현할 수 있다.  In addition, the resorcinol-formalin-latex (RFL) -based adhesives are capable of crosslinking between latex and rubber, thereby exhibiting adhesive performance, and because they are physically latex polymers, have low curing properties, and thus have flexibility such as rubber. Chemical bonding between the metirol end of the lesosinol-formalin polymer and the base film is possible. Accordingly, when the resorcinol formalin-latex (RFL) -based adhesive is applied to the base film, sufficient adhesion performance can be realized.
상기 레조시놀 -포르말린—라텍스 (RFL)계 접착제는 레소시놀과 포름알데히드의 축합물 2 내지 32 중량 %, 바람직하게는 10 내지 20 중량 % 및 라텍스 68 내지 98 중량 %, 바람직하게는 80 내지 90 중량 %를 포함할 수 있다.  The resorcinol-formalin-latex (RFL) -based adhesive is 2 to 32% by weight, preferably 10 to 20% by weight and latex 68 to 98% by weight, preferably 80 to 80%, of a condensate of resorcinol and formaldehyde. And 90 weight percent.
상기 레소시놀과 포름알데히드의 축합물은 레소시놀과 포름알데히드를 1:0.3 내지 1:3.0, 바람직하게는 1:0.5 내지 1:2.5의 몰비로 흔합한 후 축합 반응하여 얻어진 것일 수 있다. 또한, 상기 레소시놀과 포름알데히드의 축합물은 우수한 접착력을 위한 화학반옹 측면에서 전체 접착층 총량에 대하여 2 중량 % 이상으로 포함될 수 있으며, 적정한 내피로특성을 확보하기 위하여 32 중량 % 이하로 포함될 수 있다. 상기 라텍스는 천연고무 라텍스, 스티렌 /부타디엔 고무 라텍스, 아크릴로니트릴 /부타디엔 고무라텍스, 클로로프렌 고무라텍스 및 스티렌 /부타디엔 /비닐피리딘 고무라텍스로 이루어진 군에서 선택된 1종 또는 2종 아상의 흔합물이 될 수 있다. 상기 라텍스는 소재의 유연성과 고무와의 효과적인 가교 반웅을 위해 전체 접착층 총량에 대하여 68 중량 % 이상으로 포함될 수 있으며, 기재필름과의 화학반응과 접착층의 강성을 위해 98 중량 % 이하로 포함된다. The condensate of resorcinol and formaldehyde may be obtained by mixing the resorcinol and formaldehyde in a molar ratio of 1: 0.3 to 1: 3.0, preferably 1: 0.5 to 1: 2.5, and then condensation reaction. In addition, the condensate of resorcinol and formaldehyde may be included in more than 2% by weight relative to the total amount of the adhesive layer in terms of chemical resistance for excellent adhesion, and may be included in less than 32% by weight to ensure proper fatigue resistance properties. have. The latex may be a mixture of one or two subphases selected from the group consisting of natural rubber latex, styrene / butadiene rubber latex, acrylonitrile / butadiene rubber latex, chloroprene rubber latex and styrene / butadiene / vinylpyridine rubber latex. have. The latex is the flexibility of the material It may be included in an amount of 68% by weight or more based on the total amount of the adhesive layer for effective crosslinking reaction with the rubber, and 98% by weight or less for the chemical reaction with the base film and the rigidity of the adhesive layer.
또한, 상기 접착충은 레소시놀과 포름알데히드의 축합물 및 라텍스와 함께, 표면장력 조절제 내열제, 소포제, 및 필러 등의 첨가제 1종 이상을 추가로 포함할 수 있다. 이때, 상기 첨가제중 표면장력 조절제는 접착층의 균일한 도포를 위해 적용하나 과량 투입시 접착력 하락의 문제를 발생시킬 수 있으므로, 전체 접착층 총량에 대하여 2 중량 % 이하 또는 0.0001 내지 2 중량 %, 바람직하게는 1.0 중량 % 이하 또는 0.0001 내지 0.5 증량 %로 포함될 수 있다. 이때, 상기 표면장력 조절제는 술폰산염 음이온성 계면활성제, 황산에스테르염 음이온성 계면활성제, 카르복시산염 음이온성 계면활성제, 인산에스테르염 음이온성 계면활성제, 플루오르계 계면활성제, 실리콘계 계면활성제 및 폴리실록산계 계면활성제로 이루어진 군에서 선택된 1종 이상이 될 수 있다.  In addition, the adhesive may further include one or more additives such as a surface tension modifier heat-resistant agent, antifoaming agent, and filler together with a condensate and latex of resorcinol and formaldehyde. At this time, the surface tension modifier of the additive is applied for uniform application of the adhesive layer, but may cause a problem of adhesion loss when excessively added, 2% by weight or less based on the total amount of the adhesive layer or 0.0001 to 2% by weight, preferably 1.0 weight% or less, or 0.0001 to 0.5 weight% may be included. At this time, the surface tension modifiers sulfonate anionic surfactant, sulfate ester salt anionic surfactant, carboxylate anionic surfactant, phosphate ester salt anionic surfactant, fluorine-based surfactant, silicone-based surfactant and polysiloxane-based surfactant It may be one or more selected from the group consisting of.
상기 접착층은 0.1 내지 20 urn, 바람직하게는 0.1 내지 10 , 보다 바람직하게는 0.2 내지 7 , 보다 더 바람직하게는 0.3 내지 5 의 두께를 가질 수 있고, 고분자 필름의 일 표면 또는 양 표면 상에 형성될 수 있다. 상기 접착층 두께는 너무 얇으면 타이어 팽창시 접착층 자체가 더욱 얇아질 수 있고, 카커스층 및 기재필름 사이의 가교 접착력이 낮아질 수 있으며, 접착충 일부에 응력이 집중되어 피로 특성이 낮아질 수 있다. 또한, 상기 접착층이 너무 두꺼우면 접착충에서의 계면 분리가 일어나 피로 특성이 떨어질 수 있다. 그리고, 타이어의 카커스 층에 이너라이너 필름을 접착시키기 위하여 기재 필름의 일면에 접착층을 형성하는 것이 일반적이지만, 다층의 이너라이너 필름을 적용하는 경우 혹은 이너라이너 필름이 비드부를 감싸는 등의 타이어 성형 방법 및 구조설계에 따라 양면에 고무와 접착이 필요한 경우 기재 필름의 양면에 접착층을 형성하는 것이 바람직하다.  The adhesive layer may have a thickness of 0.1 to 20 urn, preferably 0.1 to 10, more preferably 0.2 to 7, even more preferably 0.3 to 5, and may be formed on one or both surfaces of the polymer film. Can be. When the thickness of the adhesive layer is too thin, the adhesive layer itself may be thinner when the tire is inflated, the crosslinking adhesive force between the carcass layer and the base film may be lowered, and the stress may be concentrated on a part of the adhesive to reduce fatigue characteristics. In addition, when the adhesive layer is too thick, interfacial separation may occur in the adhesive layer, which may reduce fatigue properties. Then, in order to bond the inner liner film to the carcass layer of the tire, it is common to form an adhesive layer on one surface of the base film, but in the case of applying a multilayer inner liner film or the inner liner film wrapping the bead part, etc. And it is preferable to form an adhesive layer on both sides of the base film when rubber and adhesion on both sides according to the structural design.
또한, 상기 고분자 필름은 장기간 사용 후에도 적정 공기압을 유지할 수 있는데, 예를 들어 미국재료시험협회규격 ASTM F 1112-06의 방법에 따라 21 °C 및 101.3 kPa 조건에서 상기 고분자 필름을 적용한 타이어에 대하여 90 일간 공기압 유지율 (IPR, Internal Pressure Retention)을 측정하였을 때, 하기 일반식 2에 나타낸 바와 같은 공기압 유지율이 95% 이상, 즉, 공기압 감소을이 5% 이하가 될 수 있다. 이에 따라, 상기 고분자 필름을 사용하면 낮은 공기압에 의해 유발되는 전복 사고 및 연비 저하를 방지할 수 있다. In addition, the polymer film can maintain a proper air pressure even after long-term use, for example, for the tire to which the polymer film is applied at 21 ° C and 101.3 kPa according to the method of the ASTM F 1112-06 standard When the air pressure retention (IPR, Internal Pressure Retention) is measured for 90 days, the air pressure retention ratio as shown in the following general formula (2) can be 95% or more, that is, the air pressure reduction can be 5% or less. Accordingly, by using the polymer film it is possible to prevent the fallover accident and fuel economy lowering caused by low air pressure.
[일반식 2] ί죄초 ¾가人1타 oo 공기 S치후타이 oi§기압) 공기 ¾ί유지을 (%)= 1 1 loo  [Formula 2] ary sincho ¾ 人 타 one oo air S chifutai oi§ barometric pressure) air ¾ί maintenance (%) = 1 1 loo
{ 초 l?fA|타0|어 공기 »)  {S l? FA | Ta air | Air »)
상술한 일 구현예의 고분자 필름의 제조 방법에 관한 구체적인 내용은 아래와 같다. Details of the method of manufacturing the polymer film of the above-described embodiment are as follows.
상기 폴리아마이드계 수지는 상술한 공증합체와 흔합 또는 컴파운딩한 이후에 용융함으로서 기재 필름에 포함될 수 있으며, 또한 상기 폴리아마이드계 수지의 전구체인 단량체 또는 을리고머 등을 반웅 개시제나 촉매 등과 함께 상술한 공중합체와 흔합하여 반웅시킴으로서도 상기 기재 팔름에 포함될 수 있다.  The polyamide-based resin may be included in the base film by melting or after mixing or compounding with the above-described co-polymer, and further includes monomers or oligomers, which are precursors of the polyamide-based resin, together with a reaction initiator or a catalyst. It can also be included in the substrate by mixing and co-mixing with one copolymer.
또한, 상기 플리아마이드 (poly-amide)계 세그먼트와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 공중합체는, 공중합체 자체를 상기 폴리아마이드계 수지와 흔합 또는 컴파운딩한 이후에 용융함으로서 기재 필름에 포함될 수 있다.  In addition, the copolymer comprising the polyamide-based segment and the polyether-based segment is melted after mixing or compounding the copolymer itself with the polyamide-based resin. Can be included.
또한, 폴리아마이드계 세그먼트를 포함하는 증합체와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 중합체를 흔합 또는 컴파운딩하고 중합 반웅 또는 가교 반응을 진행한 이후에, 상기 중합 반웅 또는 가교 반응의 결과물을 상기 폴리아마이드계 수지와 흔합 및 용융함으로서 상기 기재 필름층을 형성할 수 있다. 또한, 폴리아마이드계 세그먼트를 포함하는 중합체와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 중합체를 흔합 또는 컴파운딩하고, 이러한 흔합물 또는 컴파운딩물을 플리아마이드계 수지와 흔합 및 용융함으로서 상기 2종의 중합체가 중합 반웅 또는 가교 반응을 일으키게 할 수도 있으며, 이러한 과정으로 통하여 상기 기재 필름층이 형성될 수 있다. In addition, the result of the polymerization reaction or crosslinking reaction after mixing or compounding a polymer comprising a polyamide-based segment and a polymer comprising a polyether-based segment and performing a polymerization reaction or a crosslinking reaction The base film layer may be formed by mixing and melting the mixture with the polyamide-based resin. In addition, by mixing or compounding a polymer comprising a polyamide-based segment and a polymer comprising a polyether-based segment, and mixing and melting such a mixture or compound with a plyamide-based resin The polymer of the species may cause a polymerization reaction or a crosslinking reaction, The base film layer may be formed through the process.
상기 기재 필름층에서, 상기 폴리아마이드계 수지와 상기 폴리아마이드 (poly-amide)계 세그먼트와 폴리에테르 (poly-ether)계 세그먼트를 포함하는 공중합체는 균일하게 흔합되거나, 중합 반웅 또는 가교 반웅을 통하여 일부분 또는 전체 영역에서 결합된 상태일 수 있다. 한편, 상기 기재 필름층을 형성하는 단계에서는, 보다 균일하게 두께를 갖는 필름을 압출하기 위하여, 상기 공중합체와 상기 폴리아마이드계 수지가 균일한 크기를 갖도록 조절할 수 있다. 이와 같이, 상기 공중합체 및 폴리아마이드계 수지의 크기를 조절함에 따라서, 이들을 흔합하는 단계, 일정한 온도로 유지되는 원료공급부에 체류하는 단계 또는 용융 및 압출하는 단계 등에서, 상기 공중합체와 상기 폴리아마이드계 수지가 보다 균일하게 흔합될 수 있고, 상기 공중합체와 상기 폴리아마이드계 수지 각각이 또는 서로 뭉쳐서 크기가 커지는 현상을 방지할 수 있으며, 이에 따라 보다 균일한 두께를 갖는 기재 필름층이 형성될 수 있다.  In the base film layer, a copolymer including the polyamide-based resin, the polyamide-based segment, and the polyether-based segment is uniformly mixed, or through a polymerization reaction or a crosslinking reaction. It may be coupled in some or all areas. On the other hand, in the step of forming the base film layer, in order to extrude a film having a more uniform thickness, the copolymer and the polyamide-based resin can be adjusted to have a uniform size. As such, as the size of the copolymer and the polyamide-based resin are adjusted, the copolymer and the polyamide-based resin may be mixed, mixed in the raw material supply unit maintained at a constant temperature, or melted and extruded. The resin may be more uniformly mixed, and the copolymer and the polyamide-based resin may be prevented from increasing in size by being aggregated with each other or with each other, whereby a base film layer having a more uniform thickness may be formed. .
상기 공중합체와 상기 폴리아마이드계 수지가 유사한 크기를 갖게 되면, 추후의 흔합, 용융 또는 압출 단계에서 원료 칩이 서로 뭉치는 현상 또는 불균일한 형상 또는 영역이 나타나는 현상을 최소화 할 수 있고 이에 따라 필름 전체 영역에 걸쳐 균일한 두께를 갖는 기재 필름층을 형성할 수 있다.  When the copolymer and the polyamide-based resin have a similar size, it is possible to minimize the phenomenon of agglomeration of raw material chips or the appearance of non-uniform shapes or regions in a subsequent mixing, melting or extrusion step, and thus the entire film. A base film layer having a uniform thickness can be formed over the region.
한편, 상기 고분자 필름의 제조 방법은 상기 폴리아마이드계 수지와 공중합체를 6:4 내지 3:7의 중량비로 흔합하는 단계를 더 포함할 수 있다. 상기 폴리아마이드계 수지의 함량이 너무 작으면, 상기 기재 필름층의 밀도나 기밀성이 저하될 수 있다. 또한, 상기 폴리아마이드계 수지의 함량이 너무 크면, 상기 기재 필름층의 모들러스가 지나치게 높아지거나 타이어의 성형성이 저하될 수 있으며, 타이어 제조 과정 또는 자동차 운행 과정에서 나타나는 고온 환경에서 폴리아마이드계 수지가 결정화 될 수 있고, 반복적 변형에 의하여 크랙이 발생할 수 있다. 이러한 흔합 단계에서는 고분자 수지의 흔합에 사용될 수 있는 것으로 알려진 장치 또는 방법을 별 다른 제한 없이 사용할 수 있다. 상기 폴리아마이드계 수지와 상기 공증합체는 흔합된 이후에 원료공급부 (feeder)에 주입될 수 있고, 원료공급부에 순차적 또는 동시에 주입되어 흔합될 수도 있다. On the other hand, the manufacturing method of the polymer film may further comprise the step of mixing the polyamide-based resin and the copolymer in a weight ratio of 6: 4 to 3: 7. If the content of the polyamide-based resin is too small, the density or airtightness of the base film layer may be lowered. In addition, if the content of the polyamide-based resin is too large, the modulus of the base film layer may be excessively high or the moldability of the tire may be reduced, the polyamide-based resin in a high temperature environment appearing in the tire manufacturing process or automobile driving process May crystallize and cracks may occur due to repeated deformation. In this mixing step, any device or method known to be used for mixing the polymer resin can be used without particular limitation. The polyamide-based resin and the co-polymer may be injected into a feeder after being mixed, or may be mixed by being injected sequentially or simultaneously with the feeder.
상술한 바와 같이, 상기 공중합체는 폴리아마이드 (poly-amide)계 세그먼트 및 폴리에테르 (poly-ether)계 세그먼트를 1:9 내지 9:1의 중량비로 포함할 수 있다.  As described above, the copolymer may include a polyamide-based segment and a polyether-based segment in a weight ratio of 1: 9 to 9: 1.
상기 폴리아마이드계 수지와 상기 공중합체의 흔합물은 50 내지 K rc의 온도로 유지되는 원료공급부를 통하여 압출 다이로 공급될 수 있다. 상기 원료공급부가 50 내지 ioo°c의 온도로 유지됨에 따라서, 상기 폴리아마이드계 수지와 상기 공중합체의 흔합물이 적정한 점도 등의 물성을 갖게 되어 압출 다이 또는 압출기의 다른 부분으로 용이하게 이동할 수 있고, 상기 흔합물이 뭉치는 등의 이유로 발생하는 원료 공급 (feeding) 불량 현상을 방지할 수 있으며, 이후의 용융 및 압출 공정에서 보다 균일한 기재 필름이 형성될 수 있다. 상기 원료공급부는 압출기에서 주입된 원료를 압출 다이 또는 기타 다른 부분으로 공급하는 역할을 하는 부분으로서, 그 구성이 크게 제한되는 것은 아니며, 고분자 수지의 제조용 압출기 등에 포함되는 통상적인 원료공급부 (feeder)일 수 있다. The mixture of the polyamide-based resin and the copolymer may be supplied to the extrusion die through a raw material supply unit maintained at a temperature of 50 to K rc. As the raw material supply unit is maintained at a temperature of 50 to ioo ° c, the mixture of the polyamide-based resin and the copolymer has a physical property such as an appropriate viscosity can be easily moved to another part of the extrusion die or extruder In addition, it is possible to prevent a poor raw material feeding (feeding) phenomenon caused by agglomeration of the mixture, it is possible to form a more uniform base film in the subsequent melting and extrusion process. The raw material supply part is a part that serves to supply the raw material injected from the extruder to the extrusion die or other parts, the configuration is not limited significantly, and is a conventional raw material feeder (feeder) included in an extruder for manufacturing a polymer resin, etc. Can be.
한편, 상기 원료공급부를 통하여 압출 다이로 공급된 흔합물을 230 내지 300°C에서 용융 및 압출함으로서, 기재 필름층을 형성할 수 있다. 상기 흔합물을 용융하는 온도는 230 내지 300 °C, 바람직하게는 240 내지On the other hand, by melting and extruding the mixture supplied to the extrusion die through the raw material supply at 230 to 300 ° C, it is possible to form a base film layer. The temperature for melting the mixture is 230 to 300 ° C., preferably 240 to
280 °C일 수 있다. 상기 용융 온도는 폴리아마이드계 화합물의 융점보다는 높아야 하지만, 너무 높으면 탄화 또는 분해가 일어나 필름의 물성이 저해될 수 있으며, 상기 폴리에테르계 수지 간의 결합이 일어나거나 섬유 배열 방향으로 배향이 발생하여 미연신 필름을 제조하는데 불리할 수 있다. 상기 압출 다이는 고분자 수지의 압출에 사용될 수 있는 것으로 알려진 것이면 별 다른 제한 없이 사용할 수 있으나, 상기 기재 필름의 두께를 보다 균일하게 하거나 또는 기재 필름에 배향이 발생하지 않도록 하기 위해서 T형 다이를 사용하는 것이 바람직하다. May be 280 ° C. The melting temperature should be higher than the melting point of the polyamide-based compound, but if it is too high, carbonization or decomposition may occur and the physical properties of the film may be hindered. Unstretched may occur due to bonding between the polyether-based resins or orientation in the fiber array direction. It may be disadvantageous for producing a film. The extrusion die may be used without limitation as long as it is known that it can be used for extrusion of the polymer resin, but in order to make the thickness of the base film more uniform or to prevent the orientation of the base film from using a T-type die It is preferable.
한편, 상기 기재 필름층을 형성하는 단계는, 상기 폴리아마이드계 수지와 폴리아마이드 (poly-amide)계 세그먼트 및 폴리에테르 (poly—ether )계 세그먼트를 포함하는 공중합체의 흔합물을 30 내지 300 의 두께의 필름으로 압출하는 단계를 포함할 수 있다. 상기 제조되는 필름의 두께의 조절은 압출 조건, 예를 들어 압출기 토출량 또는 압출 다이의 갭을 조절하거나, 압출물의 냉각 과정 또는 회수 과정의 권취 속도를 변경함으로서 이루어질 수 있다. . On the other hand, the step of forming the base film layer, the polyamide-based resin, polyamide (poly-amide) segment and polyether (poly-ether) And extruding the mixture of copolymers comprising the segments into a film of 30 to 300 thickness. Adjustment of the thickness of the film to be produced may be achieved by adjusting the extrusion conditions, for example, the extruder discharge amount or the gap of the extrusion die, or by changing the winding speed of the cooling process or recovery process of the extrudate. .
상기 폴리아마이드계 수지와 폴리아마이드 (poly-amide)계 세그먼트 및 폴리에테르 (poly— ether)계 세그먼트를 포함하는 공중합체의 흔합물은 상술한 올레핀계 고분자 화합물을 더 포함할 수 있다. 상기 올레핀계 고분자 화합물에 관한 내용은 상술한 바와 같다.  The mixture of the polyamide-based resin and the copolymer including the polyamide-based segment and the polyether-based segment may further include the olefin-based polymer compound described above. The content of the olefin polymer compound is as described above.
상기 기재 필름 층의 두께를 30 내지 300 의 범위에서 보다 균일하게 조절하기 위하여, 상기 압출 다이의 다이 갭 (Die Gap)을 0.3 내지 1.5 瞧으로 조절할 수 있다. 상기 기재 필름을 형성하는 단계에서, 상기 다이 갭 (Die Gap)이 너무 작으면, 용융 압출 공정의 다이 전단 압력이 너무 높아지고 전단 응력이 높아져서 압출되는 필름의 균일한 형태 형성이 어렵고 생산성이 저하되는 문제가 있을 수 있고, 상기 다이 갭이 너무 크면 용융 압출되는 필름의 연신이 지나치게 높아져 배향이 발생할 수 있고, 제조되는 기재 필름의 종방향 및 횡방향 간 물성의 차이가 커질 수 있다. 또한, 상기 고분자 필름의 제조 방법에서는, 상술한 단계에 의하여 제조된 기재 필름의 두께를 연속적으로 측정하고, 측정 결과를 피드백하여 불균일한 두께가 나타나는 위치에 해당하는 압출 다이의 부분, 예를 들어 T-Die의 립 ¾(lip gap) 조절 볼트를 조절하여 제조되는 기재 필름의 편차를 즐임으로서 보다 균일한 두께를 갖는 필름을 얻을 수 있다. 또한, 이러한 필름의 두께 측정ᅳ피드백 -압출 다이의 조절을 자동화된 시스템, 예를 들어 Auto Die 시스템 등을 사용함으로서 자동화된 공정 단계를 구성할 수 있다. .  In order to more uniformly adjust the thickness of the base film layer in the range of 30 to 300, the die gap of the extrusion die may be adjusted to 0.3 to 1.5 kPa. In the step of forming the base film, if the die gap (Die Gap) is too small, the die shear pressure of the melt extrusion process is too high and the shear stress is so high that it is difficult to form a uniform shape of the extruded film and the productivity is lowered If the die gap is too large, the stretching of the melt-extruded film may be too high, the orientation may occur, the difference in physical properties between the longitudinal and transverse direction of the substrate film to be produced may be increased. In addition, in the method of manufacturing the polymer film, the part of the extrusion die corresponding to the position where the non-uniform thickness appears by continuously measuring the thickness of the base film manufactured by the above-described steps and feeding back the measurement result, for example, T By adjusting the lip gap adjustment bolt of the die, the film having a more uniform thickness can be obtained by enjoying the variation of the base film produced by adjusting the lip gap adjustment bolt of the die. It is also possible to configure automated process steps by using an automated system, such as an Auto Die system, to control the thickness measurement and feedback-extrusion die of such films. .
한편, 상기 고분자 필름의 제조 방법은, 상기 용융 및 압출하여 형성된 기재 필름층을 5 내지 40°C, 바람직하게는 10 내지 30°C의 온도로 유지되는 냉각부에서 고화시키는 단계를 더 포함할 수 있다. On the other hand, the manufacturing method of the polymer film may further comprise the step of solidifying the base film layer formed by melting and extruding in the cooling unit maintained at a temperature of 5 to 40 ° C, preferably 10 to 30 ° C. have.
상기 용융 및 압출하여 형성된 기재 필름층이 상기 5 내지 40°C의 온도로 유지되는 냉각부에서 고화됨으로서 보다 균일한 두께를 갖는 필름 상으로 제공될 수 있다. 용융 및 압출하여 얻어진 기재 필름층을 상기 적정 온도로 유지되는 냉각부에 접지 또는 밀착 시킴으로서 실질적으로 연신이 일어나지 않게 할 수 있으며, 상기 기재 필름충은 미연신 필름으로 제공될 수 있다. The film having a more uniform thickness as the base film layer formed by melting and extruding is solidified in the cooling unit maintained at the temperature of 5 to 40 ° C. May be provided. The base film layer obtained by melting and extruding may be grounded or adhered to a cooling part maintained at the appropriate temperature to substantially prevent stretching, and the base film filling may be provided as an unstretched film.
구체적으로, 상기 고화 단계는 에어 나이프, 에어 노즐, 정전기부여장치 (Pinning 장치) 또는 이들의 조합을 이용하여, 상기 용융 및 압출하여 형성된 기재 필름층을 5 내지 40°C의 온도로 유지되는 넁각를에 균일하게 밀착시키는 단계를 포함할 수 있다. In detail, the solidifying step may be performed using an air knife, an air nozzle, an electrostatic charge device (Pinning device), or a combination thereof, in which the base film layer formed by melting and extruding is maintained at a temperature of 5 to 40 ° C. It may include the step of uniformly contact.
상기 고화 단계에서 에어 나이프, 에어 노즐, 정전기부여장치 (Pinning 장치 ) 또는 이들의 조합을 사용하여 상기 용융 및 압출하여 형성된 기재 필름층을 냉각를에 밀착시킴에 따라서, 상기 기재 필름층이 압출 이후에 공기 증에서 날리거나 부분적으로 불균일하게 냉각되는 등의 현상을 방지할 수 있고, 이에 따라 보다 균일한 두께를 갖는 필름이 형성될 수 있으며, 필름 내에서 주위 부분에 비하여 상대적으로 두껍거나 얇은 일부 영역이 실질적으로 형성되지 않을 수 있다.  In the solidifying step, the base film layer formed by melting and extruding the substrate film layer formed by using the air knife, the air nozzle, the electrostatic charge device (Pinning device), or a combination thereof closely adheres to the cooling. It is possible to prevent phenomena such as blowing off or partially unevenly cooling, thereby forming a film having a more uniform thickness, and in the film, a portion of the region that is relatively thicker or thinner than the surrounding portion is substantially It may not be formed as.
한편, 상기 특정한 다이 갭 조건으로 압출된 용융물을 다이 출구로부터 수평거리로 10 내지 150隱, 바람직하게는 20 내지 120麵에 설치된 넁각를에 부착 또는 접지 시켜 연신 및 배향을 배제할 수 있다. 상기 다이 출구로부터 넁각를까지의 수평 거리는 다이 출구와 배출된 용융물이 냉각를에 접지하는 지점 간의 거리일 수 있다. 상기 다이의 출구과 용융 필름의 냉각를 부착 지점간 직선 거리가 너무 작으면, 용융 압출 수지의 균일한 흐름을 방해하여 필름이 불균일하게 넁각될 수 있고, 상기 거리가 너무 크면 필름의 연신 효과 억제를 달성할,수 없다.  On the other hand, the melt extruded under the specific die gap conditions may be attached or grounded at a horizontal angle of 10 to 150 kPa, preferably 20 to 120 kPa at a horizontal distance from the die outlet, to prevent stretching and orientation. The horizontal distance from the die outlet to the angle of incidence can be the distance between the die outlet and the point at which the discharged melt grounds cooling. If the linear distance between the outlet of the die and the point of attachment of the cooling of the molten film is too small, the uniform flow of the molten extruded resin may be disturbed and the film may be unevenly angled. If the distance is too large, suppression of the stretching effect of the film may be achieved. Can not.
상기 기재 필름을 형성하는 단계에서는, 상술한 특정의 단계 및 조건을 제외하고는 고분자 필름의 제조에 통상적으로 사용되는 필름의 압출 가공 조건, 예를 들어', 스크류 직경 스크류 회전 속도, 또는 라인 속도 등을 적절히 선택하여 사용할 수 있다. In the step of forming the base film, except for the specific steps and conditions described above, extrusion processing conditions of the film commonly used in the preparation of the polymer film, for example, ' screw diameter screw rotational speed, or line speed, etc. Can be selected and used appropriately.
한편, 상기 고분자 필름의 제조 방법은, 상기 기재 필름층의 적어도 일 표면 상에 레조시놀 -포르말린-라텍스 (RFL)계 접착제를 포함한 접착층을 형성하는 단계를 포함할 수 있다. 이러한 접착층의 형성 단계는 레조시놀—포르말린-라텍스 (RFL)계 접착제를 상기 형성된 기재 필름의 일 표면 또는 양 표면 상에 코팅한 후, 건조하는 방법으로 진행할 수 있으며, 형성되는 접착층은 0.1 내지 20 1, 바람직하게는 0.1 내지 10 의 두께를 가질 수 있다. 상기 레조시놀- 포르말린-라텍스 (RFL)계 접착제는 레소시놀과 포름알데히드의 축합물 2 내지 32 중량 % 및 라텍스 68 내지 98 중량 %, 바람직하게는 80 내지 90 중량 %를 포함할 수 있다. 즉, 상기 접착충을 형성하는 단계는, 상기 기재 필름층의 적어도 일 표면 상에, 레소시놀과 포름알데히드의 축합물 2 내지 On the other hand, the manufacturing method of the polymer film may include forming an adhesive layer including a resorcinol-formalin-latex (RFL) -based adhesive on at least one surface of the base film layer. The forming of the adhesive layer may be performed by coating a resorcinol-formalin-latex (RFL) -based adhesive on one or both surfaces of the formed base film and then drying the adhesive layer. 1, preferably may have a thickness of 0.1 to 10. The resorcinol-formin-latex (RFL) -based adhesive may comprise 2 to 32% by weight of condensate of resorcinol and formaldehyde and 68 to 98% by weight of latex, preferably 80 to 90% by weight. That is, the forming of the adhesive layer, on at least one surface of the base film layer, the condensate of resorcinol and formaldehyde 2 to
30 중량 및 라텍스 68 내지 98 중량 %를 포함하는 접착제를 0.1 내지 20 ¬의 두께로 도포 (코팅)하는 단계를 포함할 수 있다. Applying (coating) an adhesive comprising 30 weights and 68 to 98 weight percent latex to a thickness of 0.1 to 20 ¬.
상기 특정 조성의 레조시놀 -포르말린-라텍스 (RFL)계 접착제에 관한 보다 구체적인 내용은 상술한 바와 같다.  More specific information regarding the resorcinol-formalin-latex (RFL) adhesive of the specific composition is as described above.
상기 접착제의 도포에는 통상적으로 사용되는 도포 또는 코팅 방법 또는 장치를 별 다른 제한 없이 사용할 수 있으나, 나이프 (Knife) 코팅법, 바 (Bar) 코팅법, 그라비아 코팅법 또는 스프레이법이나, 또는 침지법을 사용할 수 있다. 다만, 나이프 (Knife) 코팅법, 그라비아 코팅법 또는 바 (Bar) 코팅법을 사용하는 것이 접착제의 균일한 도포 및 코팅 측면에서 바람직하다.  The coating or coating method or apparatus conventionally used for the application of the adhesive may be used without any limitation, but may be a knife coating method, a bar coating method, a gravure coating method or a spray method, or a dipping method. Can be used. However, it is preferable to use a knife coating method, a gravure coating method, or a bar coating method in terms of uniform application and coating of the adhesive.
상기 기재 필름의 일 표면 또는 양 표면 상에 상기 접착층을 형성한 이후에는 건조 및 접착제 반웅을 동시에 진행할 수도 있으나, 접착제의 반웅성을 측면을 고려하여 건조단계를 거친 후 열처리 반응 단계로 나누어 진행할 수 있으며, 접착층의 두께 혹은 다단의 접착제를 적용하기 위해 상기의 접착층 형성 및 건조와 반응 단계를 수차례 적용할 수 있다. 또한, 상기 기재 필름에 접착제를 도포한 후 KXKL50 °C에서 대략 30초 내지 3 분간 열처리 조건으로 고화 및 반응시키는 방법으로 열처리 반응을 수행할 수 있다. After the adhesive layer is formed on one or both surfaces of the base film, the drying and the adhesive reaction may be simultaneously performed, but the drying may be performed after the drying step in consideration of the side reaction of the adhesive. In order to apply the thickness of the adhesive layer or the adhesive of the multi-stage, the adhesive layer forming and drying and reaction steps may be applied several times. In addition, after the adhesive is applied to the base film, the heat treatment may be performed by a method of solidifying and reacting under heat treatment conditions at about 30 seconds to 3 minutes at KXKL50 ° C.
상기 공중합체 또는 흔합물을 형성하는 단계, 또는 공중합체를 용융 및 압출하는 단계에서는 내열산화방지제 또는 열안정제 등의 첨가제를 추가로 첨가할 수 있다. 상기 첨가제에 관한 구체적인 내용은 상술한 바와 같다. 【발명의 효과】 In the forming of the copolymer or the mixture, or melting and extruding the copolymer, additives such as a heat resistant antioxidant or a heat stabilizer may be further added. Details of the additives are as described above. 【Effects of the Invention】
본 발명에 따르면, 얇은 두께로도 우수한. 기밀성을 구현하여 타이어를 경량화하고 자동차 연비의 향상시킬 수 있으며, 높은 내열 특성을 가지면서도 우수한 성형성 및 기계적 물성을 갖는 고분자 필름 및 고분자 필름의 제조 방법이 제공될 수 있다.  According to the invention, even thin thickness is excellent. By implementing airtightness, it is possible to reduce the weight of the tire and improve automobile fuel economy, and to provide a polymer film and a method of manufacturing a polymer film having high heat resistance and excellent moldability and mechanical properties.
【도면의 간단한 설명】  [Brief Description of Drawings]
도 1은 타이어의 구조를 개략적으로 도시한 것이다.  1 schematically shows the structure of a tire.
【발명을 실시하기 위한 구체적인 내용】  [Specific contents to carry out invention]
발명을 하기의 실시예에서 보다 상세하게 설명한다. 단, 하기의 실시예는 본 발명을 예시하는 것일 뿐, 본 발명의 내용이 하기의 실시예에 의하여 한정되는 것은 아니다.  The invention is explained in more detail in the following examples. However, the following examples are merely to illustrate the invention, but the content of the present invention is not limited by the following examples.
[실시예: 고분자 필름의 제조] Example: Preparation of Polymer Film
<실시예 1>  <Example 1>
(1) 기재 필름의 제조  (1) Production of base film
상대 점도 (황산 96% 용액) 3.3인 폴리아미드계 수지 (나일론 6), 절대중량평균분자량 145 ,000인 공중합체 수지 (아민기 말단의 폴리에틸렌글리콜을 45중량 % 및 나일론 6수지 55중량 %를 이용하여 합성) 및 말레인산 무수물이 그래프트된 (0.7중량 ¾>) 에틸렌-프로필렌 공중합체 (밀도: 0.870 g/cu)를 4:4:2의 중량비로 흔합하였다. 이때, 원료공급부의 온도를 50 내지 100°C로 조절하여 상기 흔합물이 압출기 스크류에서 융착되어 피딩 불량이 발생하는 것을 방지하면서, 압출 다이로공급하였다. Polyamide-based resin (nylon 6) having a relative viscosity (96% solution of sulfuric acid) 3.3, copolymer resin having an absolute weight average molecular weight of 145,000 (45% by weight of polyethylene glycol at the end of the amine group and 55% by weight of nylon 6 resin) (0.7 wt ¾>) ethylene-propylene copolymer (density: 0.870 g / cu) grafted with maleic anhydride was mixed at a weight ratio of 4: 4: 2. At this time, by adjusting the temperature of the raw material supply unit to 50 to 100 ° C. while the mixture is fused in the extruder screw to prevent the feeding failure, it was supplied to the extrusion die.
그리고, 상기 공급된 혼합물을 260 °C 온도에서 T형 다이 (다이 갭 [Die Gap]- 1.0 mm) 를 통하여 균일한 용융수지 흐름을 유지시키며 압출하고, 25°C로 조절되는 냉각를 표면에 Air Knife를 사용하며 용융 수지를 균일한 두께의 필름상으로 넁각 고화시켰다. 그리고, 15m/min의 속도로 연신 및 열처리 구간을 거치지 않고 하기 lOOum의 두께를 갖는 미연신 기재 필름을 얻었다. Then, the supplied mixture is extruded through a T-type die (Die Gap] -1.0 mm) at a temperature of 260 ° C. while maintaining a uniform melt flow, and air cooled at 25 ° C. Molten resin was solidified into a film of uniform thickness. Then, an unstretched base film having a thickness of 100 μm was obtained without passing through the stretching and heat treatment sections at a speed of 15 m / min.
(2) 접착제의 도포  (2) application of adhesive
레조시놀과 포름알데히드를 1:2의 몰비로 흔합한 후, 축합 반응시켜 레소시놀과 포름알데히드의 축합물을 얻었다. 상기 레소시놀과 포름알데히드의 축합물 12 중량 %와 스티렌 /부타디엔 -1,3/비닐피리딘 라텍스 88 중량 %를 흔합하여 농도 20%인 레조시놀 -포르말린-라텍스 (RFL)계 접착제를 얻었다. Resorcinol and formaldehyde are mixed in a molar ratio of 1: 2, and then condensed A condensate of resorcinol and formaldehyde was obtained. 12% by weight of the condensate of resorcinol and formaldehyde and 88% by weight of styrene / butadiene-1,3 / vinylpyridine latex were mixed to obtain a resorcinol-formalin-latex (RFL) adhesive having a concentration of 20%.
그리고, 이러한 레조시놀—포르말린-라텍스 (RFL)계 접착제를 그라비아 코터를 이용하여 1 urn의 두께로 상기 기재 필름 상에 코팅하고 150 °C에서 1분간 건조 및 반응시켜 접착층을 형성하였다.  Then, this resorcinol-formalin-latex (RFL) -based adhesive was coated on the base film to a thickness of 1 urn using a gravure coater, dried and reacted at 150 ° C. for 1 minute to form an adhesive layer.
<실시예 2> <Example 2>
(1) 기재 필름의 제조 .  (1) Production of base film.
상대 점도 (황산 96% 용액) 3.3인 폴리아미드계 수지 (나일론 6), 절대중량평균분자량 145, 000인 공증합체 수지 (아민기 말단의 폴리에틸렌글리콜을 45중량 % 및 나일론 6수지 55중량 %를 이용하여 합성) 및 말레인산 무수물이 그래프트된 (0.7중량 %) 에틸렌—프로필렌 공중합체 (밀도: 0.870 g/ciif)를 3.5:6.5:2의 중량비로 흔합한. 점을 제외하고, 실시예 1과 동일한 방법으로 기재 필름을 제조하였다.  Polyamide-based resin (nylon 6) having a relative viscosity (96% solution of sulfuric acid) 3.3, co-polymer resin having an absolute weight average molecular weight of 145, 000 (45% by weight of polyethylene glycol at the end of the amine group and 55% by weight of nylon 6 resin) Synthesized) and maleic anhydride grafted (0.7 wt%) ethylene-propylene copolymer (density: 0.870 g / ciif) in a weight ratio of 3.5: 6.5: 2. Except for the point, a base film was prepared in the same manner as in Example 1.
(2) 접착제의 도포  (2) application of adhesive
상기 제조된 기재 필름에, 실시예 1과 동일한 방법으로 접착층을 형성하였다.  On the substrate film prepared above, an adhesive layer was formed in the same manner as in Example 1.
[비교예 : 고분자 필름의 제조] Comparative Example: Preparation of Polymer Film
<비교예 1>  Comparative Example 1
(1) 기재 필름의 제조  (1) Production of base film
상대점도 (황산 96% 용액) 2.54의 나일론 6 수지를 사용한 점을 제외하고, 실시예 1과 동일한 방법으로 기재 필름을 제조하였다.  Relative viscosity (96% sulfuric acid solution) A base film was prepared in the same manner as in Example 1, except that a nylon 6 resin of 2.54 was used.
(2) 접착제의 도포  (2) application of adhesive
상기 제조된 기재 필름에, 실시예 1과 동일한 방법으로 접착층을 형성하였다. <비교예 2> On the substrate film prepared above, an adhesive layer was formed in the same manner as in Example 1. Comparative Example 2
(1) 기재 필름의 제조  (1) Production of base film
상대점도 (황산 96% 용액) 2.54의 나일론 6 수지를 사용한 점을 제외하고, 실시예 2과 동일한 방법으로 기재 필름을 제조하였다.  Relative viscosity (96% sulfuric acid solution) A base film was prepared in the same manner as in Example 2, except that a nylon 6 resin of 2.54 was used.
(2) 접착제의 도포  (2) application of adhesive
상기 제조된 기재 필름에, 실시예 1과 동일한 방법으로 접착층을 형성하였다.  On the substrate film prepared above, an adhesive layer was formed in the same manner as in Example 1.
<비교예 3> Comparative Example 3
(1) 기재 필름의 제조  (1) Production of base film
상대 점도 (황산 96% 용액) 3.3인 폴리아미드계 수지 (나일론 6) 50 중량 %와 절대중량평균분자량 150, 000인 공중합체 수지 (아민기 말단의 폴리에틸렌글리콜을 80중량 % 및 나일론 6수지 20중량 %를 이용하여 합성) 50 중량 %를 흔합한 점을 제외하고, 실시예 1과 동일한 방법으로 가재 필름을 제조하였다. 50 % by weight of polyamide-based resin (nylon 6) having a relative viscosity (96% solution of sulfuric acid) 3.3 and a copolymer resin having an absolute weight average molecular weight of 150, 000 (80% by weight of polyethylene glycol at the end of the amine group and 20% by weight of nylon 6 resin) A lobster film was prepared in the same manner as in Example 1, except that 50% by weight of the compound) was used.
(2) 접착제의 도포  (2) application of adhesive
상기 제조된 기재 필름에, 실시예 1과 동일한 방법으로 접착층을 형성하였다. <비교예 4>  On the substrate film prepared above, an adhesive layer was formed in the same manner as in Example 1. <Comparative Example 4>
(1) 기재 필름의 제조  (1) Production of base film
상대 점도 (황산 96% 용액 ) 2.54인 폴리아미드계 수지 (나일론 6) 50 중량 %와 절대중량평균분자량 150 ,000인 공중합체 수지 (아민기 말단의 폴리에틸렌글리콜을 80중량 % 및 나일론 6수지 20중량 %를 이용하여 합성) 50 중량 %를 흔합한 점을 제외하고, 실시예 1과 동일한 방법으로 기재 필름을 제조하였다.  50% by weight of polyamide-based resin (nylon 6) having a relative viscosity (96% solution of sulfuric acid) 2.54 and a copolymer resin having an absolute weight average molecular weight of 150,000 (80% by weight of the polyethylene glycol at the end of the amine group and 20% by weight of the nylon 6 resin) A base film was prepared in the same manner as in Example 1, except that 50% by weight of the compound was synthesized using%).
(2) 접착제의 도포  (2) application of adhesive
상기 제조된 기재 필름에, 실시예 1과 동일한 방법으로 접착층을 형성하였다. <실험예: 고분자필름의 물성 측정 > On the substrate film prepared above, an adhesive layer was formed in the same manner as in Example 1. Experimental Example: Measurement of Physical Properties of Polymer Film
실험예 1: 용융 점도의 측정  Experimental Example 1: Measurement of Melt Viscosity
상기 실시예 및 비교예 각각에서 사용한 나일론 6와 공중합체 수지 각각의 용융 점도를 G0TTFERT사 Rheo-tester 2000 장치를 이용하여, 260°C의 온도 및 하기 표 1에 나타난 전단속도에서의 용융 점도를 오리피스 직경 1mm * 길이 20mm에서 측정하였다. The melt viscosity of each of the nylon 6 and the copolymer resin used in each of the above Examples and Comparative Examples was measured using a G0TTFERT Rheo-tester 2000 device, and the orifice melt viscosity at a temperature of 260 ° C and shear rate shown in Table 1 below. It measured at diameter 1mm * length 20mm.
측정된 용융 점도로부터, 폴리아마이드계 수지의 용융 점도에 대한 공중합체의 용융점도의 비를 구하였다. 그 결과는 하기 표 1과 같다.  From the measured melt viscosity, the ratio of the melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin was determined. The results are shown in Table 1 below.
【표 1】 실험예 1의 결과 Table 1 Results of Experimental Example 1
Figure imgf000029_0001
실험예 2: 산소투과도실험
Figure imgf000029_0001
Experimental Example 2: Oxygen Permeability Experiment
상기 실시예 및 비교예에서 얻어진 타이어 이너라이너 필름의 산소 투과도를 측정하였다. 구체적인 측정 방법은 다음과 같다.  Oxygen permeability of the tire innerliner film obtained in the above Examples and Comparative Examples was measured. The specific measuring method is as follows.
(1)산소 투과도: ASTM D 3895의 방법으로, Oxygen Permeation Analyzer (Model 8000, Illinois Instruments사 제품)을 사용하여 25도 60RH% 분위기하에서 측정하였다. 실험예 3: 공기압유지 성능측정 (1) Oxygen permeability: The method of ASTM D 3895 was measured in the atmosphere of 25 degree | times 60RH% using the Oxygen Permeation Analyzer (Model 8000, the product made by Illinois Instruments). Experimental Example 3 Performance Measurement
상기 실시예 및 비교예의 타이어 이너라이너 필름을 적용하여 205R/65R16규격에 적용하여 타이어를 제조하였다. 그리고, 제조된 타이어를 ASTM F1112— 06법을 이용하여 21°C온도에서 101.3kPa 압력하에, 하기 일반식 2에 따른 90일간 공기압 유지률 (IPR Internal Pressure Retention)을 측정하여 비교 평가하였다. Tires were manufactured by applying tire inner liner films of Examples and Comparative Examples to 205R / 65R16. Then, the manufactured tires were subjected to the following method under the pressure of 101.3kPa at 21 ° C using ASTM F1112—06 method. 90 days of air pressure retention (IPR Internal Pressure Retention) according to the formula 2 was measured and evaluated.
[일반식 2] gig ¾? goioj공기압 - 90일간방치후타아 of 공기압)  Gig ¾? goioj air pressure-90 days left
공기압유지울 (%) = < 1 -X 100 Pneumatic Oil Pressure (%) = <1 -X 100
《 초 가 E|0|0| 공기 ») "Each is E | 0 | 0 | air ")
상기 실험예 2 및 실험예 3의 결과를 하기 표 2에 나타내었다. The results of Experimental Example 2 and Experimental Example 3 are shown in Table 2 below.
【표 2】 실험예 2 및 3의 결과  Table 2 Results of Experimental Examples 2 and 3
Figure imgf000030_0001
실험예 4: 성형의 용이성 측정
Figure imgf000030_0001
Experimental Example 4: Measurement of Ease of Molding
상기 실시예 및 비교예의 타이어 이너라이너 필름을 적용하여 Applying the tire inner liner film of the above Examples and Comparative Examples
205R/65R16규격에 적용하여 타이어를 제조하였다. 타이어 제조공정 중 그린타이어 제조 후 제조 용이성 및 외관을 평가하였고 이후 가류 후 타이어의 최종 외관을 검사하였다. Tires were manufactured according to the 205R / 65R16 standard. During the tire manufacturing process, the manufacturing ease and appearance were evaluated after the production of green tires, and the final appearance of the tires after vulcanization was examined.
이때, 그린타이어 또는 가류 후의 타이어에 찌그러짐이 없고, 직경의 표준편차가 5%이내인 경우 '양호 '로 평가하였다. 그리고, 그린타이어 또는 가류 후의 타이어에 찌그러짐이 발생하여 타이어가 제대로 제작되지 않거나 타이어 내부의 이너라이너가 녹거나 찢어져 파손된 경우 또는 직경의 표준편차가 5%를 초과인 경우 '모양 불량'으로 팡가하였다. 실험예 5: 내구성 측정 실험  At this time, if the tire after the green tire or vulcanization is not crushed, the standard deviation of the diameter is within 5% was evaluated as 'good'. In addition, if the tire is not properly manufactured because the tire is crushed due to the green tire or the vulcanization, or the inner liner inside the tire is melted or torn, the tire is damaged or the standard deviation of the diameter exceeds 5%. . Experimental Example 5: Durability Measurement Experiment
FMVSS139 타이어 내구성 측정방법을 사용하여 하중을 증가시키며 타이어의 내구성을 실험 평가하였다. 이러한 내구성 측정은 Step Load 방식으로 하중을 증가시키는 Endurance Test와 속도를 증가시키는 High Speed Test의 2가지 방법으로 실시하여 타이어내부의 크랙 유무를 확인하여 크랙이 없을 경우 '양호', 발생했을 경우 1크랙'으로 표기 하였다. 상기 실험예 4 및 5의 결과를 하기 표 3에 나타내었다. Using the FMVSS139 tire durability measurement method to increase the load The durability of the tire was evaluated experimentally. If these have durability measured by conducted in two ways High Speed Test of increasing the Endurance Test and speed determine the crack or absence of inside the tire "good", it occurs when there is no cracking of increasing the load in Step Load Method 1 Crack ' The results of Experimental Examples 4 and 5 are shown in Table 3 below.
【표 3】 실험예 4 및 5 의 결과  TABLE 3 Results of Experimental Examples 4 and 5
Figure imgf000031_0001
상기 표 1에 나타난 바와 같이 , 3.3의 상대점도 (황산 96%.용액)를 갖는 폴리아마이드계 수지와 상기 특정의 공중합체 수지 (폴리에테르계 세그먼트의 함량이 각각 기재 필름 중 22.5중량 % 및 39중량 %)를 사용하여 얻어진 실시예 1및 2의 타이어 이너라이너 필름은, 상기 폴리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도 (260°C에서)의 비가, 100s"1 의 전단 속도에서는 1.0 내지 2.0의 범위이고, 500s_1의 전단 속도에서는 0.7 내지 1.5의 범위이며, 1000s— 1의 전단 속도에서는 0.65 내지 1.2의 범위이며, 2000s_1의 전단 속도 에서는 0.65 내지 1.1의 범위이라는 점이 확인되었다.
Figure imgf000031_0001
As shown in Table 1, the polyamide-based resin having a relative viscosity of 96% (96% sulfuric acid solution) and the specific copolymer resin (the content of the polyether-based segment were 22.5% by weight and 39% by weight in the base film, respectively). The tire innerliner films of Examples 1 and 2 obtained using%) have a ratio of the melt viscosity (at 260 ° C.) of the copolymer to the melt viscosity of the polyamide-based resin, at a shear rate of 100 s " It was confirmed that it was in the range of 1.0 to 2.0, in the range of 0.7 to 1.5 at the shear rate of 500s _1 , in the range of 0.65 to 1.2 at the shear rate of 1000s- 1 , and in the range of 0.65 to 1.1 at the shear rate of 2000s _1 .
그리고, 실시예 1및 2에서는 폴리아아미드계 수지 및 공중합체가 서로 균일하게 혼련 및 용융되어 필름 전체 영역에서 균일한 물성을 갖는 기재 필름층이 형성될 수 있으며, 표 2의 실험예 2 및 3의 결과에서 확인되는 바와 같이, 상기 기재 필름층을 이용한 실시예의 고분자 필름은 우수한 성형성을 가질 뿐 만 아니라, 높은 기밀도 및 공기압 유지 성능을 갖는다. 이에 반하여, 비교예 1,2 및 4에서는, 상기 폴리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도의 비가, 100s— 1의 전단 속도 및 260°C의 온도에서는 2.5를 초과하고, 500sᅳ1의 전단 속도 및 260°C의 온도에서는 1.5를 초과하고 lOOOs—1의 전단 속도 및 260 °C의 온도에서는 1.2를 초과하고, 2000s— 1의 전단 속도 및 260°C의 온도에서는 1.1를 초과한다는 점이 확인되었다. In addition, in Examples 1 and 2, the polyamide-based resin and the copolymer may be uniformly kneaded and melted with each other to form a base film layer having uniform physical properties in the entire region of the film. As can be seen from the results, the polymer film of the embodiment using the base film layer not only has excellent moldability, but also has high airtightness and air pressure holding performance. On the contrary, in Comparative Examples 1,2 and 4, the ratio of the melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin, the shear rate of 100s- 1 and exceeding 2.5 at a temperature of 260 ° C, 500s the shear rate and a temperature of 260 ° C for 1 exceeding 1.5 eu and the shear rate and a temperature of 260 ° C for 1 lOOOs- exceeds 1.2, and exceeding 1.1 in the shear rate and a temperature of 260 ° C for 1 2000s- It was confirmed.
즉, 비교예 1,2 및 4에서 사용된 상기 폴리아마이드계 수지와 공중합체를 흔련하여 기재 필름층을 형성하는 경우, 용융 밀도가 크게 차이 나서 흔합이 용이하지 않을 뿐만 아니라 상기 2개의 성분 간의 상분리 현상이 발생할 수 있다. 실험예 2 및 3에서 확인되는 바와 같이, 비교예 1,2 및 4에서 얻어지는 고분자 필름은 실제 타이어를 만들어서 TEST했을 때도 성형성이 크게 떨어질 뿐만 아니라. 내구성 TEST를 실시하였을때도 크랙이 발생하는 문제점을 가지고 있었다.  That is, when the polyamide-based resin and the copolymer used in Comparative Examples 1 and 2 and 4 are mixed with each other to form a base film layer, the melting density is greatly different, so that the mixing is not easy and phase separation between the two components is performed. Symptoms may occur. As confirmed in Experimental Examples 2 and 3, the polymer films obtained in Comparative Examples 1, 2 and 4 not only greatly reduce moldability even when actual tires were produced and tested. There was a problem that cracks occurred even when the durability test was performed.
그리고, 비교예 3의 경우, 상기 폴리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도의 비가 100s— 1의 전단 속도 및 260 °C의 은도에서는 1.0미만이고, 500s— 1의 전단 속도 및 260°C의 은도에서는 0.7미만이고, 1000s"1의 전단 속도 및 2601:의 온도에서는 0.65미만인 것으로 확인되었다. 즉, 비교예 3에서 사용한 폴리아마이드계 수지와 공중합체를 흔련하여 기재 필름층을 형성하는 경우, 용융 밀도가 크게 차이 나서 흔합이 용이하지 않을 뿐만 아니라 상기 2개의 성분 간의 상분리 현상이 발생할 수 있다. 또한, 다른 비교예들과 같이, 비교예 3의 경우도 실제 —타이어 성형시 성형성이 크게 떨어질 뿐만 아니라. 기밀도 및 공기압 유지 성능도 실제 타이어 적용할 수 있을 정도로 확보되지 않는다는 점이 실험예 2 및 3 에서 확인되었다. In addition, Comparative Example 3, if the shear rate of the poly-amide and less than the silver is the resin shear rate and 260 ° C the ratio of the melt viscosity of the copolymer to the melt viscosity of 100s- 1 1.0, 500s- 1 and It was found to be less than 0.7 at a silver temperature of 260 ° C. and less than 0.65 at a shear rate of 1000 s " 1 and a temperature of 2601 :. That is, the polyamide-based resin and the copolymer used in Comparative Example 3 were stirred to form a base film layer. In this case, the melt density is greatly different, so that not only mixing is easy, but also phase separation between the two components may occur. In addition to this drastic fall, it was confirmed in Experimental Examples 2 and 3 that the airtightness and air pressure holding performance were not secured enough for the actual tire application. The.

Claims

【특허청구범위】 [Patent Claims]
【청구항 1】  [Claim 1]
3.0 내지 3.5의 상대점도 (황산 96% 용액)를 갖는 폴리아마이드계 수지; 및 폴리아마이드 (poly-amide)계 세그먼트와 폴리에테르 (poly- ether)계 세그먼트를 포함하는 공중합체;를 포함하는 기재 필름층과,  Polyamide-based resins having a relative viscosity (96% solution of sulfuric acid) of 3.0 to 3.5; And a copolymer comprising a polyamide-based segment and a polyether-based segment; and a base film layer comprising:
상기 기재 필름층의 적어도 일면에 형성되고, 레조시놀ᅳ포르말린- 라텍스 (RFL)계 접착제를 포함하는 접착층을 포함하고,  An adhesive layer formed on at least one surface of the base film layer, the adhesive layer comprising a resorcinol ᅳ formalin- latex (RFL) adhesive;
상기 공중합체의 폴리에테르계 세그먼트의 함량이 상기 기재 필름층 전체 중량에 대하여 2 중량 % 이상 15 중량 % 미만이고,  The content of the polyether segment of the copolymer is 2% by weight or more and less than 15% by weight based on the total weight of the base film layer,
1000s— 1의 전단 속도 및 260°C의 온도에서, 상기 폴리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도의 비가 0.60 내지 1.2인, 고분자 필름. A polymer film having a ratio of melt viscosity of the copolymer to a melt viscosity of the polyamide-based resin at a shear rate of 1000s- 1 and a temperature of 260 ° C., from 0.60 to 1.2.
【청구항 2】 [Claim 2]
제 1항에 있어서,  The method of claim 1,
상기 고분자 필름은 타이어 이너라이너로 사용되는, 고분자 필름.  The polymer film is used as a tire inner liner, polymer film.
【청구항 3】 [Claim 3]
제 1항에 있어서,  The method of claim 1,
100s— 1의 전단 속도 및 260°C의 온도에서, 상기 폴리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도의 비가 1.0 내지 2.0인, 고분자 팔름. Polymeric polymer, wherein the ratio of the melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin at a shear rate of 100s- 1 and a temperature of 260 ° C is 1.0 to 2.0.
【청구항 4】 [Claim 4]
제 1항에 있어세  Tax in Clause 1
2000s—1의 전단 속도 및 260°C의 온도에서, 상기 폴리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도의 비가 0.60 내지 1.1인 고분자 필름. A polymer film having a ratio of melt viscosity of the copolymer to melt viscosity of the polyamide-based resin at a shear rate of 2000s- 1 and a temperature of 260 ° C., of 0.60 to 1.1.
【청구항 5】 제 1항에 있어서, [Claim 5] The method of claim 1,
500sᅳ1의 전단 속도 및 260°C의 은도에서, 상기 폴리아마이드계 수지의 용융 점도에 대한 상기 공중합체의 용융점도의 비가 0.7 내지 1.5인 고분자 필름. Polymer film having a ratio of melt viscosity of the copolymer to the melt viscosity of the polyamide-based resin at a shear rate of 500s ᅳ 1 and a silver viscosity of 260 ° C.
【청구항 6】 [Claim 6]
제 1항에 있어서,  The method of claim 1,
상기 기재 필름층은 을레핀계 고분자 화합물을 더 포함하는, 고분자 르  The base film layer further comprises an olefinic polymer compound,
ᄆ ·  ㅁ ·
【청구항 7】 [Claim 7]
제 6항에 있어서,  The method of claim 6,
상기 을레핀계 고분자 화합물은 올레핀계 중합체, 을레핀계 공중합체 및 디카르복실산 또는 이의 산무수물이 그라프트된 올레핀계 중합체 또는 공중합체로 이루어진 군에서 선택된 1종 이상의 화합물을 포함하는, 고분자 필름.  The oleprene-based high molecular compound, the polymer film comprising at least one compound selected from the group consisting of an olefin-based polymer, oleprene-based copolymer and dicarboxylic acid or an acid anhydride thereof olefin-based polymer or copolymer.
【청구항 8】 [Claim 8]
제 6항에 있어서,  The method of claim 6,
상기 기재 필름층은. 상기 올레핀계 고분자 화합물 0.1 중량 % 내지 The base film layer is. 0.1 wt% to olefin polymer compound
40중량 %를 포함하는, 고분자 필름. A polymer film comprising 40% by weight.
【청구항 9】 [Claim 9]
제 1항에 있어서, 、  According to claim 1,
상기 폴리아마이드계 수지의 상대 점도 (황산 96% 용액)가 3.2 내지 .4인 고분자 필름.  A polymer film having a relative viscosity (96% sulfuric acid solution) of the polyamide-based resin is 3.2 to .4.
【청구항 10】 [Claim 10]
제 1항에 있어서, ' 상기 폴리아마이드계 세그먼트와 폴리에테르계 세그먼트를 포함하는 공중합체의 절대중량평균분자량이 50,000 내지 300 ,000인 고분자 필름. According to claim 1, 'comprising the above polyamide segments and polyether segments Polymer film having an absolute weight average molecular weight of the copolymer 50,000 to 300,000.
【청구항 11】 [Claim 11]
제 1항에 있어서,  The method of claim 1,
상기 공중합체의 폴리아마이드계 세그먼트는 하기 화학식 1 또는 화학식 2의 반복 단위를 포함하는 고분자 필름:  The polyamide-based segment of the copolymer is a polymer film comprising a repeating unit of Formula 1 or Formula 2:
[화학식 1]
Figure imgf000035_0001
[Formula 1]
Figure imgf000035_0001
상기 화학식 1에서, 은 탄소수 1 내지 20의 직쇄 또는 분지쇄의 알킬렌기, 탄소수 6 내지 20의 아릴렌기 또는 탄소수 7 내지 20의 직쇄 또는 분지쇄의 아릴알킬렌기이고,  In Chemical Formula 1, is a straight or branched chain alkylene group having 1 to 20 carbon atoms, an arylene group having 6 to 20 carbon atoms, or a straight or branched chain arylalkylene group having 7 to 20 carbon atoms,
[화학식 2]
Figure imgf000035_0002
[Formula 2]
Figure imgf000035_0002
상기 화학식 2에서, R2은 탄소수 1 내지 20의 직쇄 또는 분지쇄의 알킬렌기이고, ¾은 탄소수 1 내지 20의 직쇄 또는 분지쇄의 알킬렌기, 탄소수 6 내지 20의 아릴렌기 또는 탄소수 7 내지 20의 직쇄 또는 분지쇄의 아릴알킬렌기이다. In Formula 2, R 2 is a linear or branched alkylene group having 1 to 20 carbon atoms, ¾ is a linear or branched alkylene group having 1 to 20 carbon atoms, an arylene group having 6 to 20 carbon atoms or having 7 to 20 carbon atoms. Linear or branched arylalkylene groups.
【청구항 12】 [Claim 12]
제 1항에 있어서ᅳ 상기 공중합체의 폴리에테르계 세그먼트는 하기 화학식 3의 반복 단위를 포함하는 고분자 필름:  The polymer film of claim 1, wherein the polyether segment of the copolymer comprises a repeating unit represented by Formula 3 below:
[화학식 3]
Figure imgf000035_0003
[Formula 3]
Figure imgf000035_0003
상기 화학식 3에서,  In Chemical Formula 3,
¾는 탄소수 1 내지 10의 직쇄 또는 분지쇄의 알킬렌기이고, n은 1 내지 100의 정수이고, ¾ is a straight or branched chain alkylene group having 1 to 10 carbon atoms, n is 1 An integer from to 100,
¾ 및 R7은 서로 같거나 다를 수 있고, 각각 직접결합, -0—, -NH-, - C00- 또는 ᅳ C0NH— 이다. ¾ and R 7 may be the same or different from each other, and are each a direct bond, -0—, —NH—, —C00— or ᅳ C0NH—.
【청구항 13】 [Claim 13]
제 1항에 있어서, 상기 공중합체는 폴리아마이드 (poly-amide)계 세그먼트 및 폴리에테르 (poly-ether)계 세그먼트를 1:9 내지 9:1의 중량비로 포함하는 고분자 필름.  The polymer film of claim 1, wherein the copolymer comprises a polyamide-based segment and a polyether-based segment in a weight ratio of 1: 9 to 9: 1.
【청구항 14】 [Claim 14]
거 U항에 있어서,  In U,
상기 기재 필름층에서, 폴리아마이드계 수지 및 공중합체는 6:4 내지 3 :7의 중량비로 포함되는 고분자 필름.  In the base film layer, the polyamide-based resin and the copolymer is a polymer film containing a weight ratio of 6: 4 to 3: 7.
【청구항 15】 [Claim 15]
제 1항에 있어서,  The method of claim 1,
상기 기재 필름층의 두께가 30 내지 300 이고,  The thickness of the base film layer is 30 to 300,
상기 접착층의 두께가 0.1 내지 20 인 고분자 필름.  Polymer film having a thickness of the adhesive layer of 0.1 to 20.
【청구항 16】 [Claim 16]
게 1항에 있어서,  According to claim 1,
- 상기 기재 필름층이 미연신 필름인 고분자 필름.  The polymer film wherein the base film layer is an unstretched film.
【청구항 17】 [Claim 17]
제 1항에 있어서,  The method of claim 1,
상기 레조시놀ᅳ포르말린ᅳ라텍스 (RFL)계 접착제가 레소시놀과 포름알데히드의 축합물 2 내지 30 중량 %; 및 라텍스 68 내지 98 중량 %를 포함하는 고분자 필름.  The resorcinol ᅳ formalin ᅳ latex (RFL) -based adhesive is 2 to 30% by weight of a condensate of resorcinol and formaldehyde; And 68 to 98% by weight of latex.
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