WO2014190902A1 - Procédé et appareil pour mesurer la profondeur de compactage d'un compacteur dynamique de type vérin à huile, et compacteur dynamique - Google Patents

Procédé et appareil pour mesurer la profondeur de compactage d'un compacteur dynamique de type vérin à huile, et compacteur dynamique Download PDF

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Publication number
WO2014190902A1
WO2014190902A1 PCT/CN2014/078598 CN2014078598W WO2014190902A1 WO 2014190902 A1 WO2014190902 A1 WO 2014190902A1 CN 2014078598 W CN2014078598 W CN 2014078598W WO 2014190902 A1 WO2014190902 A1 WO 2014190902A1
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WO
WIPO (PCT)
Prior art keywords
ramming
depth
cylinder
lifting cylinder
tamping machine
Prior art date
Application number
PCT/CN2014/078598
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English (en)
Chinese (zh)
Inventor
易小刚
张作良
汤彪
韩晓东
Original Assignee
湖南三一智能控制设备有限公司
三一重工股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 湖南三一智能控制设备有限公司, 三一重工股份有限公司 filed Critical 湖南三一智能控制设备有限公司
Publication of WO2014190902A1 publication Critical patent/WO2014190902A1/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/02—Improving by compacting
    • E02D3/046—Improving by compacting by tamping or vibrating, e.g. with auxiliary watering of the soil
    • E02D3/054—Improving by compacting by tamping or vibrating, e.g. with auxiliary watering of the soil involving penetration of the soil, e.g. vibroflotation
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/18—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring depth

Definitions

  • the present invention relates generally to the field of construction machinery, and more particularly to a method and apparatus for measuring the depth of impact of a cylinder-type powerful compactor, and a tamping machine including the slamming depth measuring device of the cylinder-type tamping machine.
  • the tamping machine is an engineering machine used for impact compaction of materials or foundations and is widely used in various fields of infrastructure construction. After the tamping machine lifts the tamper to the specified height, the tamper is released to make it fall freely, so that the foundation can be strongly impacted and vibrated, destroying the soil and compacting it, reducing its compressibility and improving the soil layer. The degree of uniformity reduces the differential settling that may occur in the future.
  • the number of slamming hammers and the depth of slamming during the construction process are important parameters for the construction of the tamping machine.
  • the number of snipers and the depth of slamming are mainly determined by the real-time counting and actual measurement of the supervisor. With the fall of the tamper, the land around the tamper will bulge, which brings great difficulty to the measurement of whether the sniper is in place.
  • the historical data in a certain construction cannot be recorded in detail, it will be given The quality of the project brings great problems.
  • the sniper strength is already in place, but the erroneous measurement of the supervisors caused the increase in the number of slams due to the swell of the surrounding land, which in turn increased the fuel consumption and extended the operating time, which not only reduced the construction efficiency, but also caused a large Energy waste.
  • the premise of this measurement method is that the tamper hoisting rope and the pulley have good synchronism, and the rope is always required to be in tension. Tight state.
  • the synchronism is poor; and during the falling of the hammer, the rope follows the hammer, but when the hammer falls, the rope will continue to move under the inertia.
  • an object of the present invention is to provide a method for measuring the slamming depth of a cylinder type tamping machine, which can automatically measure the slamming depth and solve the problem of poor accuracy of the prior art measurement data.
  • the slamming depth measuring method of the oil cylinder type tamping machine of the present invention comprising a lifting cylinder, a pulley block, a rope and a tamper, the rope is wound on the pulley block and connected to the tamper, the pulley block
  • the magnification is K
  • the hammer is correspondingly dropped or lifted when the lifting cylinder is stretched and contracted.
  • the method for measuring the slamming depth of the cylinder-type tamping machine comprises:
  • Step 1 detecting the stroke of the lifting cylinder
  • Step 2 Calculate the slamming depth of each smash of the tamper according to the stroke of the lift cylinder and the pulley block magnification ⁇ .
  • the method for measuring the slamming depth of the cylinder-type tamping machine of the present invention specifically includes: Step 11: detecting, for the i-th snoring, a first length between the fixed point of the lifting cylinder and the moving point;
  • Step 12 detecting, for the i+1th snoring, a second length between the fixed point of the lifting cylinder and the moving point;
  • Step 21 Calculate the slamming depth of the tamper when the i+1th snoring is based on the second length, the difference of the first length, and the pulley group magnification K.
  • step 11 is specifically:
  • step 11 is specifically:
  • the lifting cylinder acts to lift the rope, and at the moment when the pulling force of the rope reaches the second preset value, the first length of the lifting cylinder at this time is recorded.
  • the method for measuring the slamming depth of the cylinder type tamping machine of the present invention further includes: Step 3: setting a slamming pit depth requirement value, and determining a magnitude between the slamming depth and the required depth of the slamming pit, If the slamming depth is greater than the slamming pit depth requirement value, the sniper is prompted to continue; if the slamming depth is less than or equal to the slamming pit depth requirement value, the sniper is prompted to complete.
  • a cylinder-type tamping machine slamming depth measuring device comprising a lifting cylinder, a pulley block, a rope and a tamper, the rope being wound on the pulley block and connected
  • the tamper, the ratio of the pulley block is ⁇ , and the hammer is correspondingly dropped or lifted when the lifting cylinder is stretched and contracted
  • the cylinder-type tamping depth measuring device comprises: a linear displacement detecting device, Detecting the stroke of the lift cylinder;
  • the processor is connected to the linear displacement detecting device, and calculates a slamming depth of the hammer for each snoring according to the stroke of the lift cylinder and the pulley group magnification ⁇ .
  • the cylinder-type tamping depth measuring device of the present invention further includes: a display device connected to the processor for displaying the slamming depth; and/or an alarm device connected to the processor, Corresponding alarm prompts are made according to the size between the sniper depth and the required depth of the slamming pit.
  • the linear displacement detecting device is a wire displacement sensor, a laser displacement sensor or an ultrasonic displacement sensor.
  • a rod cavity of the lift cylinder is provided with a pressure sensor, and when the pressure sensor detects that the pressure of the lift cylinder has a rod cavity reaches a first preset value, the linear displacement detecting device records the lift cylinder at this time. length.
  • a tension detecting means is attached to the rope, and the linear displacement detecting means records the length of the lifting cylinder at this time when the pulling force detecting means detects that the pulling force of the rope reaches the second predetermined value.
  • a tamping machine provided with the slamming depth measuring device of the cylinder type tamping machine of any of the foregoing.
  • the tamping machine comprises a fixed pulley set, a movable pulley set and an arm head guiding pulley, the first end of the lifting cylinder is connected to the body of the tamping machine, and the second end is connected to the moving pulley set; After the pulley block and the movable pulley block are wound up, the arm guide pulley is bypassed and turned to connect the hammer.
  • the movable pulley of the movable pulley group is X, and the pulley group magnification K is related to X.
  • the tamping machine further includes a guide rail and a guiding moving member, the rail is fixed, the guiding moving member is limited to the rail, and is movable along the rail, the guiding moving member and the guiding The movable pulley block and/or the lift cylinder are connected.
  • the guiding moving member is a rolling member
  • the rolling member includes a first roller disposed on a mounting bracket of the movable pulley block and/or a hinge seat disposed on the movable pulley block and the lifting cylinder The second roller.
  • the invention can detect the stroke of the lifting cylinder and calculate the slamming depth of the tamping according to the fixed magnification relationship of the pulley block, thereby realizing the automatic measurement of the slamming depth.
  • the present application converts the large stroke displacement detection of the rope and the tamper into the displacement detection within the small stroke range of the lifting cylinder, which reduces the measurement difficulty.
  • a pressure sensor may be arranged in the rod cavity of the lifting cylinder, or a tension detecting device may be connected to the rope, thereby ensuring that the ropes are all in the same tension state each time the lifting cylinder stroke is detected, reducing the measurement.
  • the error improves the measurement stability by maintaining the consistency of the measurement reference.
  • the invention can also automatically judge whether the slamming is up to standard, through automatic supervision, avoiding the occurrence of the hammering phenomenon, avoiding excessive slamming, optimizing the construction process, and ensuring the best number of sniping.
  • FIG. 1 is a flow chart showing a method for measuring a slamming depth of a cylinder type tamping machine according to an embodiment of the present invention
  • FIG. 2 is a connection diagram of a lifting cylinder, a rope and a tamper according to an embodiment of the present invention
  • FIG. 3b is a state diagram of the lift cylinder in the i+1th slamming according to an embodiment of the present invention
  • FIG. 4 is a view showing a state of the lift cylinder according to an embodiment of the present invention
  • Structural block diagram of the slamming depth measuring device of the powerful tamping machine
  • Figure 5 is a schematic structural view of a tamping machine according to an embodiment of the present invention.
  • FIG. 6 is a schematic structural view of a lift cylinder according to an embodiment of the present invention.
  • Fig. 7 is a schematic view showing the mounting of a movable pulley block according to an embodiment of the present invention.
  • the tamping machine and its slamming depth measuring device perform the measuring process by the slamming depth measuring method of the cylinder type tamping machine described herein.
  • the paper first describes the method for measuring the tapping depth of the cylinder type powerful compactor.
  • the non-decoupling type tamping machine includes a lifting cylinder 1, a pulley block, a rope 5, and a tamper G.
  • the structure can be referred to FIG.
  • the rope 5 is wound around the pulley block and connected to the hammer G.
  • the magnification of the pulley block is K.
  • the powerful machine uses a lifting mechanism driven by the cylinder.
  • the stroke of the hammer G is twice the stroke of the lift cylinder 1 .
  • the values of the aforementioned K are different for different pulley connection states.
  • the stroke of the tamper G and the stroke of the lifting cylinder 1 also have a magnification relationship, and the magnification relationship may be equal to K, or according to the actual working conditions, each is performed on the basis of ⁇ Kind of correction.
  • the value of the weir may be 1, preferably greater than 1, to convert the small stroke displacement of the lift cylinder 1 into a large stroke displacement of the hammer G.
  • the value of the ⁇ can also be modified.
  • the slamming depth measurement method of the cylinder type tamping machine includes:
  • Step 1 Detecting the stroke of the lift cylinder 1;
  • step 1 the stroke of the lift cylinder 1 can be detected in various ways, and a fixed point can be selected at the cylinder end and a moving point can be selected at the end of the piston rod.
  • the length of the lift cylinder 1 may be the distance from the fixed point to the moving point, and the stroke of the lift cylinder 1 is the difference in length of the lift cylinder 1 before and after the movement.
  • Step 2 Calculate the slamming depth ⁇ of the tamper G for each slamming according to the stroke of the lift cylinder 1 and the pulley block magnification ⁇ .
  • the invention can finally obtain the slamming depth ⁇ of the tamper G by a plurality of formula conversions, for example, the difference of the lift cylinder stroke can be calculated first, or the rope length can be calculated first, and then the difference can be calculated.
  • the present invention is not limited to various specific calculation methods, and the calculation of the slamming depth ⁇ according to the measurement of the lift cylinder stroke is within the scope of the technical solution covered by the present invention.
  • the method for measuring the slamming depth of the cylinder-type tamping machine specifically includes: Step 11: For the ith snoring, detecting a first length Li between the fixed point and the moving point of the lifting cylinder 1;
  • Step 12 For the i+1th snoring, detecting a second length L i + 1 between the fixed point and the moving point of the lift cylinder 1 ;
  • Step 21 Calculate the slamming depth ⁇ of the tamper G at the i+1th snoring based on the second length L i + 1 , the difference L i + 1 -Li of the first length Li, and the pulley group magnification K.
  • the aforementioned i is an integer greater than or equal to zero, and the cylinder slamming machine slamming depth measuring method can calculate the slamming depth ⁇ of the first, second, and third snoring.
  • i is equal to zero, the snoring has not yet started.
  • the tamper G is at the same level as the chassis of the tamping machine, and the lifting cylinder length LQ at this time can be detected and can be calibrated to an absolute reference value.
  • the lifting cylinder length measurement value Li of the previous snoring (i-th) is used as a relative reference value
  • the cylinder length measurement value L i + 1 is obtained when the i+1th snoring is acquired, and then the i-th is obtained.
  • the slamming depth ⁇ Kx ( L i+1 -Li ) of +1 snoring.
  • the present invention can also calculate the lifting height of the tamper G.
  • the lift cylinder 1 raises the hammer G to a certain height
  • the present invention also unifies the measurement reference, that is, the rope 5 is measured every time.
  • the slamming depth measuring method of the cylinder type tamping machine of the present invention further specifies a measuring moment. For detecting the first length Li, after the ith smashing is completed, the lifting cylinder 1 is actuated to the rope 5 It is noted that, when the pressure of the rod chamber of the lift cylinder 1 reaches the first preset value, the first length Li of the lift cylinder 1 is recorded at this time.
  • the first predetermined value is less than the pressure required to fully lift and release the hammer G from the foundation, i.e., at the moment of measurement, the rope 5 is in tension but the hammer G is not off the foundation.
  • the detection of the second length L i + 1 is also carried out when the rod cavity pressure reaches the same requirement.
  • the lifting cylinder 1 is actuated to lift the rope 5, and when the pulling force of the rope 5 reaches the second preset value, the first length of the lifting cylinder 1 is recorded at this time.
  • the second preset value is less than the pull required to fully lift the tamper G and disengage the foundation
  • the force that is, at the moment of measurement, the rope 5 is in a tensioned state but the hammer G is not separated from the foundation.
  • the detection of the second length 1 ⁇ + 1 is also carried out when the rope tension reaches the same requirement.
  • the method for measuring the slamming depth of the cylinder type tamping machine further includes:
  • Step 3 Set the slammed pit depth requirement value H0, and determine the magnitude between the slamming depth ⁇ and the slamming pit depth requirement value H0. If the slamming depth ⁇ is greater than the slamming pit depth requirement value H0, the prompt continues. If the slamming depth ⁇ is less than or equal to the slamming pit depth requirement value H0, the slamming is completed.
  • H 0 is the set depth depth requirement value, which is a number greater than zero.
  • This step can automatically determine whether the slamming target is reached.
  • the slamming depth ⁇ is small, that is, it is difficult to slam the foundation down in real time, the slamming request is reached.
  • the construction process is optimized to ensure the best number of snipers.
  • the first embodiment further includes the step of displaying the slamming depth ⁇ .
  • the operator can intuitively know the slamming depth ⁇ of each sniper operation and provide a basis for the construction strategy.
  • the display of the snip depth ⁇ can be either a digital display or an analog graphic display.
  • Fig. 4 is a block diagram showing the structure of a slamming depth measuring device for a cylinder type tamping machine according to an embodiment of the present invention.
  • the cylinder type slamming machine slamming depth measuring device is used in a non-decoupling type tamping machine, and includes a linear displacement detecting device 71 and a processor 72.
  • the linear displacement detecting device 71 is configured to detect the stroke of the lift cylinder 1; the processor 72 is connected to the linear displacement detecting device 71, and calculates the slamming depth of the hammer G every time according to the stroke of the lift cylinder 1 and the pulley group magnification ⁇ ⁇ .
  • the linear displacement detecting device 71 can be a position sensor of various configurations and can have a different mounting manner with respect to the lift cylinder 1.
  • the linear displacement detecting device 71 is a wire displacement sensor including a wire, one end of the wire is connected to the piston rod of the lifting cylinder 1, and the other end of the wire is retracted on the winder, and the axis connection code of the winder is Device.
  • the encoder can detect the angular displacement of the winder, which can be converted into a linear displacement of the cable to correspond to the stroke of the lift cylinder 1.
  • the linear displacement detecting device 71 may be a laser displacement sensor that measures a linear distance by a laser triangulation method or an ultrasonic displacement sensor that measures a linear distance according to a reflection time of the ultrasonic wave.
  • the powerful rake depth measuring device may further include a display device 73 and/or an alarm device 74.
  • the display device 73 is connected to the processor 72 for displaying the impact depth ⁇ .
  • the display device 73 can perform digital display or analog graphic display.
  • the alarm device 74 is coupled to the processor 72 for prompting a corresponding alarm based on the magnitude of the slamming depth ⁇ and the slamming pit depth requirement ⁇ 0.
  • the alarm device 74 can be an acousto-optic component such as a buzzer or an indicator light, and accordingly the alarm signal can be a buzzer of the buzzer, a lighting or blinking of the indicator light. For example, when the slamming depth ⁇ is less than or equal to the slamming pit depth requirement value ⁇ 0, the buzzer sounds an alarm, prompting the operator to slam the target completion.
  • a pressure sensor la may be disposed in the rod cavity of the lift cylinder 1, and when the pressure sensor 1a detects that the pressure of the lift cylinder 1 has a rod cavity reaches a first preset value, the linear displacement detecting device 71 records the lift at this time.
  • the pressure sensor la can be installed at the rod chamber inlet of the lift cylinder 1. The pressure sensor la ensures that the rope 5 is in the same tension state each time the lift cylinder 1 stroke is detected, and the measurement stability is improved and the measurement error is reduced by maintaining the consistency of the measurement reference.
  • the rope 5 is connected to the tension detecting means, and when the tension detecting means detects that the pulling force of the rope 5 reaches the second predetermined value, the linear displacement detecting means 71 records the length of the lift cylinder 1 at this time.
  • the tension detecting device can also ensure that the rope 5 is in the same tension state every time the lift cylinder 1 stroke is detected, and the measurement error is reduced.
  • the present invention also discloses a tamping machine including the aforementioned tamping machine depth measuring device, and the structure of the tamping machine is as shown in FIG.
  • the tamping machine also includes a lifting cylinder 1, a rope 5, a tamper G and a pulley block, and the respective parts can be referred to the foregoing description.
  • the pulley block connected between the lift cylinder 1 and the tamper G can have a variety of possible connection relationships.
  • the tamping machine preferably includes a fixed pulley set 2, a movable pulley set 3, and an arm head guiding pulley 4.
  • the first end of the lifting cylinder 1 is connected to the body of the tamping machine, and the second end
  • the movable pulley block 3 is connected; after the rope 5 is wound on the fixed pulley block 2 and the movable pulley block 3, it is preferably bypassed from the bottom to the arm guide pulley 4, and is turned to connect the hammer G from the top to the bottom, and the movable pulley of the movable pulley group 3 is X, the pulley block magnification K is related to X.
  • the upper and lower sides may be straight up and down, or may be inclined in a vertical direction at a certain angle.
  • the torsion machine of this embodiment preferably further includes a guide rail 10 and a guiding moving member, the guide rail 10 is fixed, and the guiding moving member is limited to The guide rail 10 is movable along the guide rail 10, and the guide moving member is coupled to the movable pulley block 3 and/or the lift cylinder 1.
  • the degree of freedom of the guide moving member on the guide rail 10 is correspondingly limited.
  • the guide rail 10 can be provided with one column, two columns or other number of columns, and the number of the guide moving members corresponds to the guide rail 10.
  • the guiding moving member preferably performs rolling movement on the guide rail 10, that is, the guiding moving member is a rolling member, and the rolling member includes a first roller 11 disposed on the mounting bracket 30 of the movable pulley block 3 and a hinge disposed on the movable pulley block 3 and the cylinder 1
  • the second roller 12 on the seat 31.
  • the first roller 11 and the second roller 12 can be rolled on different guide rails 10, preferably on the same guide rail 10. Further, alternatively, only the first roller 11 or the second roller 12 may be provided.
  • the guide rail 10 may be made of channel steel, angle steel and I-beam, or other materials or structures may be used, and the present invention is not limited thereto.
  • the guide moving member is preferably also slidably movable on the guide rail 10, i.e., the guide moving member is a slider, and the slider and the guide rail 10 are fitted to each other.
  • the tamping machine of the above embodiment can ensure the smooth movement of the lifting cylinder 1 by supporting and constraining the movable pulley block 3 and the lifting cylinder 1, which facilitates the detection of the stroke of the linear displacement detecting device 71, thereby improving the accuracy of the smashing depth ⁇ measurement. And reliability.
  • the foregoing embodiment of the present invention can detect the stroke of the lift cylinder 1 and calculate the slamming depth ⁇ of the tamper according to the fixed magnification relationship of the pulley group, thereby realizing the automatic measurement of the slamming depth ⁇ .
  • the foregoing embodiment of the present invention has the following advantages over the prior art:
  • the foregoing embodiment of the present invention converts the large stroke displacement detection of the rope 5 and the tamper G into the displacement detection in the small stroke range of the lift cylinder 1, which reduces the measurement difficulty.
  • the pressure sensor la is provided in the rod chamber of the lift cylinder 1, or the tension detecting device is connected to the rope 5, thereby ensuring that the ropes 5 are all in the same tension state each time the lift cylinder stroke is detected. , the measurement error is reduced, and the measurement stability is improved by maintaining the consistency of the measurement reference.
  • the method and apparatus for the slamming depth of the cylinder type tamping machine of the foregoing embodiment have the advantages of low cost, good reliability, and the like.

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Soil Sciences (AREA)
  • Agronomy & Crop Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

La présente invention concerne un procédé et un appareil pour mesurer une profondeur de compactage d'un compacteur dynamique de type vérin à huile, et le compacteur dynamique. L'appareil pour mesurer une profondeur de compactage d'un compacteur dynamique de type vérin à huile comprend : un appareil de détection de déplacement en ligne droite, servant à détecter un déplacement d'un vérin à huile de soulèvement ; et un processeur, connecté à l'appareil de détection de déplacement en ligne droite et servant à calculer une profondeur de compactage d'un marteau compacteur chaque fois selon le déplacement du vérin à huile de soulèvement et un pouvoir multiplicateur K d'un palan. L'appareil pour mesurer une profondeur de compactage d'un compacteur dynamique de type vérin à huile peut également comprendre un appareil d'affichage, un appareil d'alarme, un capteur de pression, ou similaires. En utilisant la présente invention, une profondeur de compactage peut être automatiquement mesurée, et la présente invention présente les avantages tels qu'une haute précision de mesure, un faible coût, et une bonne fiabilité.
PCT/CN2014/078598 2013-05-30 2014-05-28 Procédé et appareil pour mesurer la profondeur de compactage d'un compacteur dynamique de type vérin à huile, et compacteur dynamique WO2014190902A1 (fr)

Applications Claiming Priority (2)

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CN201310207943 2013-05-30
CN201310207943.7 2013-05-30

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