WO2014187152A1 - Polyamide resin and polyamide combination formed of same - Google Patents

Polyamide resin and polyamide combination formed of same Download PDF

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Publication number
WO2014187152A1
WO2014187152A1 PCT/CN2014/070028 CN2014070028W WO2014187152A1 WO 2014187152 A1 WO2014187152 A1 WO 2014187152A1 CN 2014070028 W CN2014070028 W CN 2014070028W WO 2014187152 A1 WO2014187152 A1 WO 2014187152A1
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acid
mol
polyamide resin
polyamide
group
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PCT/CN2014/070028
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French (fr)
Chinese (zh)
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张传辉
袁志敏
蔡彤旻
曾祥斌
曹民
夏世勇
叶南飚
陈大华
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金发科技股份有限公司
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Publication of WO2014187152A1 publication Critical patent/WO2014187152A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/26Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
    • C08G69/265Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids from at least two different diamines or at least two different dicarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06Polyamides derived from polyamines and polycarboxylic acids

Definitions

  • the present invention relates to the field of polymeric materials, and more particularly to a polyamide wax and a polyamide composition composed thereof.
  • Polyamide has good comprehensive properties, including mechanical properties, heat resistance, abrasion resistance, chemical resistance and 0 lubricity, and low friction coefficient, and has certain flame retardancy: easy to process, etc. Widely modified by ffl glass fiber and other fillers to enhance the modification, improve performance and expand the scope of application. : Semi-aromatic polyamides in recent years: Developed by T, which has better heat resistance and mechanical properties.
  • JP61188421 indicates that the low molecular weight PA46 prepolymer is washed with water and then phase-bonded to obtain a polymer having a high molecular weight and a good color;
  • CN1622967 proposes to use nitrogen gas having a certain water vapor concentration as a solid phase viscosifying protective gas, thereby A polyamide with a color improvement can be obtained, the mechanism of which is the influence of the dew point and heat capacity of water vapor. Still others are achieved by adding a small amount of additives.
  • the first object of the present invention is to provide a polyamide resin which is high in 1 ⁇ 2 degree, high in heat resistance, and low in water absorption. :
  • a polyamide resin consisting of the following 3 ⁇ 4 recovery components in mole fraction ratio :
  • Component B 40-48 mol%: terephthalic acid and 2-10 mol% Q diacid;
  • adipic acid may be terephthalic acid, isophthalic acid or contain 2-14 Replacement of other aliphatic dicarboxylic acids with a carbon number.
  • the other aliphatic dicarboxylic acid having 2 to 14 carbon atoms is selected from the group consisting of S oxalic acid, malonic acid, succinic acid, glutaric acid, pimelic acid, suberic acid, 2-methyl suberic acid, One or more of azelaic acid, sebacic acid, undecanoic acid, dodecanoic acid, thiric acid or tetradecanoic acid.
  • the polyamide resin has a melting point of high 270 ° C, preferably 280 ° C - 320 ° C ; the melting point of the resin is too low, the article is easily deformed under high temperature treatment of turbulent soldering; the melting point of the resin is too high, resulting in processing properties decline. Moreover, the melting point is too high to be close to the decomposition temperature, and it is easy to deteriorate the performance of all aspects of the product.
  • the 3 ⁇ 4 degree value of the color plate L is large T 75.0, preferably large T 76.0; the resin 1 ⁇ 2 degree value is too low, which causes the product to be dark and affects the final use.
  • the water absorption of the polyamide resin is low T lwt%, preferably low T 0.8 wt%; if the water absorption rate is too high, foaming of the product in the flow-through welding of the stalk is caused.
  • a polyamide composition comprising the polyamide resin, in percentage by weight, comprises the following components:
  • the content of the reinforcing filler is preferably 10 to 50% by weight, more preferably 15 to 40%; the filler content is too low, resulting in poor mechanical properties of the polyamide composition; the filler content is too high, and the surface of the polyamide composition product is severely suspended , affecting the appearance of the product.
  • the reinforcing filler has a fibrous shape and has an average length of 0.01-20 mm, preferably 0.1 to 6 mm; and an aspect ratio of 5 to 2000:1, preferably 30 to 600:1, when the fibrous reinforcing filler content is within the above range, the polyamide 3 ⁇ 4 compound exhibits a high heat distortion temperature and an increased high temperature rigidity, and the above dimensions can be measured by micrometers on the fibers.
  • the reinforcing filler is an inorganic reinforcing filler or an organic reinforcing filler
  • the inorganic reinforcing filler is selected from glass fiber, potassium titanate fiber, metal clad glass fiber, ceramic fiber, wollastonite fiber, metal carbide fiber, metal curable fiber, asbestos fiber, alumina fiber, silicon carbide fiber, gypsum
  • fibers or boron fibers preferably glass fibers; the use of glass fibers not only improves the moldability of the polyamide composition, but also improves mechanical properties such as tensile strength, bending The strength and flexural modulus, and the heat resistance such as the heat distortion temperature at which the thermoplastic resin is molded.
  • the organic reinforcing filler is selected from the group consisting of aramid fibers and/or carbon fibers.
  • the reinforcing filler has a non-fibrous shape, such as a powder, a granule, a plate, a needle, a woven fabric or a felt, and has an average particle diameter of 0.001 to 10 ⁇ m, preferably 0.01 to 5 ⁇ m, when the average particle of the reinforcing filler is used. Small diameter - 0.001 ⁇ ⁇ will result in poor melt processability of the polyamide resin; when the average particle size of the reinforcing filler is large -10 ⁇ m, it will result in poor surface appearance of the injection molded article.
  • the average particle diameter of the above reinforcing filler is determined by an adsorption method, which may select potassium titanate whisker, zinc oxide whisker, aluminum borate whisker, wollastonite, zeolite, sericite, kaolin, mica, talc, clay, Pyrophyllite, bentonite, montmorillonite, hectorite, synthetic mica, asbestos, aluminosilicate, alumina, silica, magnesia, zirconia, cerium oxide, iron oxide, calcium carbonate, magnesium carbonate, marble, One or more of calcium sulfate, barium sulfate, magnesium hydroxide, calcium hydroxide, aluminum hydroxide, glass beads, ceramic beads, boron nitride, silicon carbide or silicon dioxide.
  • reinforcing fillers may be hollowed out; in addition, for swellable layered silicates such as bentonite, montmorillonite, hectorite, synthetic mica, etc., the organic halide may be used for cation exchange of interlayer ions.
  • Organic montmorillonite Organic montmorillonite.
  • the inorganic reinforcing filler may be functionally treated with a ffl coupling agent, and the oxime coupling agent is selected from the group consisting of S isocyanate compounds, organosilane compounds, and organic titanates.
  • a compound, an organoborane compound, or an epoxy compound preferably an organosilane compound; and the organosilane compound is selected from the group consisting of an alkoxysilane compound containing an epoxy group and an alkoxysilane containing a mercapto group.
  • a compound a ureido group-containing alkoxysilane compound, an isocyanate group-containing alkoxysilane compound, a 1 ⁇ 4 group-containing alkoxysilane compound, a hydroxyl group-containing methoxysilicone compound, and a carbon-carbon-unsaturated group.
  • One of the methoxysilane compound and the acid anhydride group-containing alkoxysilane compound isocyanate group-containing alkoxysilane compound.
  • the epoxy group-containing methoxysilicone compound is selected from the group consisting of ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, and e-(3, 4 One or more of epoxy-cyclohexyl)ethyltrimethoxysilane;
  • the mercapto group-containing alkoxysilane compound is selected from the group consisting of S ⁇ -mercaptopropyltrimethoxysilane and/or ⁇ -mercaptopropyltriethoxysilane;
  • the uret group-containing methoxysilicone compound is selected from the group consisting of ⁇ -ureidopropyltriethoxysilane, ⁇ -ureidopropyltrimethoxysilane, ⁇ -(2-ureidoethyl:) One or more of 3 ⁇ 4 propyltrimethoxysilane;
  • the isocyanate group-containing alkoxysilane compound is selected from the group consisting of ⁇ -isocyanate propyl triethoxy group Silicon germanium, ⁇ -isocyanatepropyltrimethoxysilane, ⁇ -isocyanate propylmethyldimethoxysilane, ⁇ -isocyanate propylmethyldiethoxysilane, ⁇ -isocyanatepropyl One or more of ethyldimethoxysilane, ⁇ -isocyanate propylethyldiethoxysilane, ⁇ -isocyanatepropyltrichlorosilane;
  • the 1-group-containing methoxy silane compound is selected from the group consisting of S ⁇ -(2-1 ⁇ 4 ylethyl) 1 ⁇ 4 propyl propyldimethoxysilane, ⁇ -(2-1 ⁇ 4 ylethyl) 3 ⁇ 4 propyl propyltrimethyl One or more of oxysilane, ⁇ -1,4-propyltrimethoxysilane;
  • the hydroxyl group-containing alkoxysilane compound is selected from the group consisting of ⁇ -hydroxypropyltrimethoxysilane and/or ⁇ -hydroxypropyltriethoxysilane;
  • the alkoxysilyl compound containing a carbon-carbon unsaturated group is selected from the group consisting of ⁇ -methacryloxypropyltrimethoxysilane, vinyltrimethoxysilane, and ⁇ £3 ⁇ 4 - ⁇ -vinylbenzyl.
  • the acid anhydride group-containing methoxysilane compound is selected from the group consisting of 3-trimethoxysilylpropyl succinic anhydride;
  • the organosilicon lanthanide compound is preferably ⁇ -methacryloxypropyltrimethoxysilane, ⁇ -(2- 3 ⁇ 4-ylethyl)1 ⁇ 4 propylmethyldimethoxysilane, ⁇ -( 2-3 ⁇ 4-ethylidene:) 3 ⁇ 4-propylpropyltrimethoxysilane, ⁇ -1,4-propyltrimethoxysilane or 3-trimethoxysilylpropyl succinic anhydride.
  • the inorganic reinforcing filler may be surface-treated by the above-mentioned organosilane compound according to a conventional method, and then the polyamide resin may be melt-kneaded to prepare the polyamide composition; or directly in the inorganic reinforcing filler and the poly While the amide resin is melt-kneaded, the organosilicon lanthanide compound is added for in-situ blending;
  • the amount of the coupling agent is 0.05 to 10% by weight, preferably 0.1 to 5% by weight based on the weight of the inorganic reinforcing filler; when the amount of the coupling agent is less than 0.05% by weight, the amount of the coupling agent is not significant.
  • the effect of improving the mechanical properties when the amount of the ff of the coupling agent is as large as 10% by weight, the inorganic reinforcing filler is liable to agglomerate, and the risk of poor dispersion of the polyamide resin is eventually caused to decrease the mechanical properties.
  • the flame retardant is a flame retardant or a combination of a flame retardant and a flame retardant auxiliary agent, and the content thereof is preferably 10 to 40% by weight ; if the flame retardant content is too low, the flame retarding effect is deteriorated, and the flame retardant content is too high. Lead to a decrease in the mechanical properties of the material.
  • the flame retardant is a halogen flame retardant or a halogen free flame retardant;
  • the halogen-based flame retardant is selected from the group consisting of brominated polystyrene, brominated polyether ether, brominated bisphenol A type epoxy resin, brominated styrene-maleic anhydride copolymer, brominated.
  • Bad oxygen resin bromine One or JL species of phenoxy resin, decabromodiphenyl ether, decabromobiphenyl, brominated polycarbonate, perbrominated tricyclopentanyl or brominated aromatic crosslinked polymer, preferably preferred Brominated polystyrene;
  • the halogen-free flame retardant is selected from the group consisting of a nitrogen-containing flame retardant, a phosphorus-containing flame retardant, or a nitrogen or phosphorus-containing flame retardant; preferably a phosphorus-containing flame retardant.
  • the phosphorus-containing flame retardant is selected from the group consisting of aryl phosphate monophosphate, aryl phosphate bisphosphate, dimethyl alkylphosphonate, triphenyl phosphate, tricresyl phosphate, tris(xylylene) phosphate, and propyl phosphate.
  • aryl phosphate monophosphate aryl phosphate bisphosphate
  • dimethyl alkylphosphonate triphenyl phosphate
  • tricresyl phosphate tris(xylylene) phosphate
  • propyl phosphate propyl phosphate.
  • a benzene phosphate, a butyl benzene phosphate or a hypophosphite preferably a hypophosphite;
  • hypophosphite has a hypophosphite of the following formula (I) -
  • R 1 and R 2 are the same or different and are represented by a straight or branched alkyl group having 1 to 6 atoms of an alkyl group and/or an aryl group or a phenyl group; ⁇ is Mg, Ca, Al, Zi B Mn, Na, K or a nitrogenous base that has been protonated; m is 1-3. ⁇
  • the other auxiliary agent is selected from the group consisting of a plasticizer, a thickener, an antistatic agent, a mold release agent, a toner, a dye, or a nucleating agent.
  • the invention has the following beneficial effects -
  • the polyamide resin of the present invention is obtained by a specific repeating unit, and the brightness value L of the color plate obtained after injection molding is more than 75.0, which has high brightness and can be applied to a case where the color requirement of the product is high;
  • the polyamide resin of the present invention has a melting point higher than 27 (C, and has high heat resistance, and can be applied to a case where the reflow soldering temperature exceeds 27 (fC);
  • the polyamide resin of the present invention has a water absorption rate of 0.2 to 0.5% by weight, has a low water absorption rate, and can be used in applications where the low water absorption rate of the product is high;
  • the polyamide composition obtained by the polyamide resin of the present invention also has high brightness, high heat resistance and low water absorption, and can also be applied to a field which requires high color, heat resistance and low water absorption of the product. Contains. detailed description The present invention will be described by way of specific embodiments, and the following examples are preferred embodiments of the invention, but the embodiments of the invention are not limited by the following examples.
  • Test method for relative viscosity of the obtained prepolymerized product and polyamide Refer to GB12006. 1-89, polyamide viscosity number determination method; specific test method is: 98% concentrated barium sulfate at 25 ⁇ 0.01 °C measured concentration is 0.25 The relative viscosity nr of the polyamide of g/dl;
  • Test Method for Melting Point of Polyamide Refer to ASTM D3418-2003, Standard Test Method for Transition Temperatures of Polymers By Differential Scanning Calorimetry; The specific test method is ' ⁇ Test the melting point of the sample with a Perkin Elmer Dimond DSC Analyzer; Nitrogen atmosphere, flow rate is 40mL / min; test first 10 ° C / min to 340 ° C, 340 ° C for 2 min, then 10 ° C / min to 50 ° C, then 10 ° C / min to 340 ° C , the endothermic peak temperature at this time is set as the melting point T m ;
  • Test method for the content of the polyamide end 1 ⁇ 4 base titrate the content of the sample end with a commercial potentiometric titrator; take 0.5g of polymer, add 45mL of phenol and 3mL of anhydrous methanol, heat the turbulent flow, observe the sample after the dissolution , to room temperature, titration of the 1 ⁇ 4 base content with a standard hydrochloric acid standard solution;
  • the test method for the carboxyl group content of the obtained polyamide is as follows: the carboxyl group content of the sample is titrated by a S-potential titrator; 0.5 g of the polymer is added, 50 mL of o-cresol is added, the turbulent flow is dissolved, and 400 uL of the formaldehyde solution is quickly added after cooling. Titration of the terminal carboxyl group content with a calibrated KOH-ethanol solution;
  • Test Method for 3 ⁇ 4 Degree L Value of Polyamide Resin Using a standard color plate mold, 3000 g of polymer particles were injection molded to obtain a smooth swatch. The color plate is set on the color-Eye7000A computer color measuring instrument to obtain a value of 3 ⁇ 4 degrees L value;
  • the reaction raw materials are added in the proportion of the table; then benzoic acid, sodium hypophosphite and deionized water are added; the amount of the benzoic acid substance is The amount of the total amount of the diamine, the diacid, the lactam, and the monobasic acid is 2.5%, and the amount of the sodium hypophosphite is 0.1%, and the weight of the deionized water is the total weight of the feed. 30%; vacuum-filled with high-purity nitrogen as a shielding gas, and the temperature was raised to 220 ° C within 2 hours under stirring.
  • the reaction mixture was stirred at 220 ° C for 1 hour, and then the temperature of the reactant was raised to under stirring. 230 ° C ; the reaction was continued for 2 hours at a mild 2.2 MPa pressure of 230 ° C for 3 hours, and the pressure was maintained by removing the formed water.
  • the post-branched material should be completed, and the prepolymer was vacuum dried at 80 ° C for 24 hours to obtain a prepolymerized product which was solid-phase-bonded at 250 ° C under a vacuum of 50 Pa for 10 hours to obtain a polyamide.
  • the polyamide resin, the flame retardant and other auxiliaries are uniformly mixed in the high-mixing machine, and then the twin-screw squeezing machine is added through the mash feeding port to enhance the filling of the filler through the side feeding scale.
  • the polyamide was cooled by water, granulated and dried to obtain the polyamide.
  • the mountain temperature is 330 °C.

Abstract

Disclosed is polyamide resin, which is formed of the following repeated unit components: component A: 40 mol% to 48 mol% of 1,10-diaminodecane and 2 mol% to 10 mol% of 1,6-diaminohexane; and component B: 40 mol% to 48 mol% of a terephthalic acid and 2 mol% to 10 mol% of an adipic acid, where at most 95 mol% of the adipic acid is replaced by the terephthalic acid, an isophthalic acid or other aliphatic dicarboxylic acids having a carbon atom number 2 to 14. A combination containing the polyamide resin comprises, by weight percent, the following components: 30% to 99.9% of polyamide resin; 0% to 60% of a reinforcing filler; 0% to 50% of a fire retardant; and 0.1% to 10% of other additives. The polyamide resin and the combination formed of same according to the present invention have relatively high brightness, and therefore are applicable to scenarios where product color requirement is relatively high; have high thermal resistance, and therefore are applicable to scenarios where reflow soldering temperature exceeds 270°C; and have a low water absorption rate, and therefore are applicable to scenarios where engine oil pipes and the like have relatively high requirements for the water absorption rate.

Description

一种聚酰胺树脂和由其组成的聚酰胺组合物 技术领域  Polyamide resin and polyamide composition composed thereof
本发明涉及高分子材料领域,特别涉及一种聚酰胺树腊和由其组成的聚酰胺 组合物。  The present invention relates to the field of polymeric materials, and more particularly to a polyamide wax and a polyamide composition composed thereof.
背景技术 Background technique
聚酰胺因具有良好的综合性能, 包括力学性能.、 耐热性、耐磨损性、 耐化学 药品性和 0润滑性, 且摩擦系数低, 有一定的阻燃性,: 易于加工等, 其被广泛适 丁 ffl玻璃纤维和其它填料填充增强改性, 提高性能和扩大应用范围等方而。:近几 年来半芳香族聚酰胺:由 T其耐热性能和力学性能更优而被 m点.开发。  Polyamide has good comprehensive properties, including mechanical properties, heat resistance, abrasion resistance, chemical resistance and 0 lubricity, and low friction coefficient, and has certain flame retardancy: easy to process, etc. Widely modified by ffl glass fiber and other fillers to enhance the modification, improve performance and expand the scope of application. : Semi-aromatic polyamides in recent years: Developed by T, which has better heat resistance and mechanical properties.
一个众所周知的事实是, 聚酰胺很容易被氧化或高温下产生分解, 导致树脂 颜色发:暗, 严處影响其品质。通常, 树脂颜色的改进方案一般通过对工艺的改迸 实现。 JP61188421指出将低分子量的 PA46预聚物进行水洗之后再进行 相增粘, 能够得到高分子量、 颜色好的聚合物; CN1622967 提出采用含有一定水蒸气浓 度的氮气作为固相增粘的保护气体, 从而能够得到颜色改善的聚酰胺, 其机理在 于水蒸气的露点和热容的影响。 还有一些是通过加入少量添加剂实现的。 如 JP4170430 提山在聚合过程屮加入双苯基膦催化剂对聚合产物的颜色有好处; CN 101432365: 提 {1\在加工.过程.屮加入硬脂酸钙能够改善加丄颜色等性能; C 101218289提山磷酸酯的加入对 PA66的分子量增加和颜色控制都有改善。而 通过树脂结构本身的改进、 进而改善树脂颜色的方案, 目前暂未发现文献提及。 发明内容 为了克服现有技术的缺点与不足:, 本发明的首.要目的在丁提供一种:高½度、 高耐热性、.低吸水率的聚酰胺树脂。:  It is a well-known fact that polyamides are easily oxidized or decomposed at high temperatures, causing the color of the resin to be dark and severely affected. In general, improvements in resin color are generally achieved through improvements to the process. JP61188421 indicates that the low molecular weight PA46 prepolymer is washed with water and then phase-bonded to obtain a polymer having a high molecular weight and a good color; CN1622967 proposes to use nitrogen gas having a certain water vapor concentration as a solid phase viscosifying protective gas, thereby A polyamide with a color improvement can be obtained, the mechanism of which is the influence of the dew point and heat capacity of water vapor. Still others are achieved by adding a small amount of additives. For example, JP4170430 Tishan addition of bisphenylphosphine catalyst in the polymerization process is beneficial to the color of the polymerization product; CN 101432365: mentioning {1\ in processing. Process. Adding calcium stearate can improve the color of the twisted color; C 101218289 The addition of Tishan phosphate improves the molecular weight increase and color control of PA66. However, the improvement of the resin structure itself and the improvement of the color of the resin have not yet been found in the literature. SUMMARY OF THE INVENTION In order to overcome the shortcomings and deficiencies of the prior art: The first object of the present invention is to provide a polyamide resin which is high in 1⁄2 degree, high in heat resistance, and low in water absorption. :
一种聚酰胺树脂, 按摩尔 if分比计, 由如下 ¾复 元组分组成 : A polyamide resin consisting of the following 3⁄4 recovery components in mole fraction ratio :
10.分 A: 40-48mol%的癸二胺和 2-10mol%的 ι 二胺;  10. A: 40-48 mol% of decane diamine and 2-10 mol% of ι diamine;
组分 B: 40-48mol%:的对苯二甲酸和 2-10mol%的 Q二酸;  Component B: 40-48 mol%: terephthalic acid and 2-10 mol% Q diacid;
其屮, 至多 95niol%的己二酸可以被对苯二甲酸、 间苯二甲酸或含有 2-14 个碳原子数的其它脂肪族二羧酸代替。 Thereafter, up to 95 niol% of adipic acid may be terephthalic acid, isophthalic acid or contain 2-14 Replacement of other aliphatic dicarboxylic acids with a carbon number.
所述含有 2〜14个碳原子的其它脂肪族二羧酸选 S乙二酸、丙二酸、丁二酸、 戊二酸、 庚二酸、 辛二酸、 2-甲基辛二酸、 壬二酸、 癸二酸、 十一二酸、 十二二 酸、 十三二酸或十四二酸的一种或几种。  The other aliphatic dicarboxylic acid having 2 to 14 carbon atoms is selected from the group consisting of S oxalic acid, malonic acid, succinic acid, glutaric acid, pimelic acid, suberic acid, 2-methyl suberic acid, One or more of azelaic acid, sebacic acid, undecanoic acid, dodecanoic acid, thiric acid or tetradecanoic acid.
所述聚酰胺树脂的熔点高丁 · 270°Ο , 优选为 280 °C-320°C; 树脂熔点太低, 在冋流焊接的高温处理下制品容易变形; 树脂熔点太高, 导致其加工性能下降。 并且, 熔点过高接近分解温度, 容易使制品各方面性能都下降。 The polyamide resin has a melting point of high 270 ° C, preferably 280 ° C - 320 ° C ; the melting point of the resin is too low, the article is easily deformed under high temperature treatment of turbulent soldering; the melting point of the resin is too high, resulting in processing properties decline. Moreover, the melting point is too high to be close to the decomposition temperature, and it is easy to deteriorate the performance of all aspects of the product.
所述聚酰胺树脂的注塑后得到色板的¾度值 L大 T 75.0,优选为大 T 76.0; 树脂 ½度值太低, 导致其制品发暗, 影响最终使用。  After the injection molding of the polyamide resin, the 3⁄4 degree value of the color plate L is large T 75.0, preferably large T 76.0; the resin 1⁄2 degree value is too low, which causes the product to be dark and affects the final use.
所述聚酰胺树脂的吸水率低 T lwt%, 优选为低 T 0.8wt%; 若吸水率过高, 导致其制品在问流焊接过稈屮发生起泡现象。  The water absorption of the polyamide resin is low T lwt%, preferably low T 0.8 wt%; if the water absorption rate is too high, foaming of the product in the flow-through welding of the stalk is caused.
一种包含所述的聚酰胺树脂的聚酰胺組合物,按重量百分比计,包括如下組 分:  A polyamide composition comprising the polyamide resin, in percentage by weight, comprises the following components:
聚酰胺树脂 30〜99.9%;  Polyamide resin 30~99.9%;
增强填料 0〜60%;  Reinforcing filler 0~60%;
阻燃剂 0〜50%;  Flame retardant 0~50%;
其他助剂 0.1〜10%;  Other additives 0.1~10%;
所述增强填料的含量优选为 10〜50wt%, 更优选为 15-40%; 填料含量过低, 导致聚酰胺组合物力学性能较差; 填料含量过高, 聚酰胺组合物制品表面浮纤严 重, 影响产品外观。  The content of the reinforcing filler is preferably 10 to 50% by weight, more preferably 15 to 40%; the filler content is too low, resulting in poor mechanical properties of the polyamide composition; the filler content is too high, and the surface of the polyamide composition product is severely suspended , affecting the appearance of the product.
所述增强填料的形状为纤维状,其平均长度为 0.01-20mm,优选为 0.1〜6mm; 其长径比为 5〜2000: 1, 优选为 30〜600: 1, 当纤维状的增强填料含量在上述范围 内时, 聚酰胺 ¾合物就会表现山高热变形温度和增高的高温刚性, 上述尺寸可通 过千分尺对纤维测量得到。  The reinforcing filler has a fibrous shape and has an average length of 0.01-20 mm, preferably 0.1 to 6 mm; and an aspect ratio of 5 to 2000:1, preferably 30 to 600:1, when the fibrous reinforcing filler content is Within the above range, the polyamide 3⁄4 compound exhibits a high heat distortion temperature and an increased high temperature rigidity, and the above dimensions can be measured by micrometers on the fibers.
所述增强填料为无机增强填料或有机增强填料;  The reinforcing filler is an inorganic reinforcing filler or an organic reinforcing filler;
所述无机增强填料选 玻璃纤维、 钛酸钾纤维、 金属包层的玻璃纤维、 陶 瓷纤维、硅灰石纤维、金属碳化物纤维、金属固化纤维、石棉纤维、氧化铝纤维、 碳化硅纤维、 石膏纤维或硼纤维的一种或几种, 优选为玻璃纤维; 使用玻璃纤维 不仅可提高聚酰胺组合物的可模塑性, 而且可提高力学性能例如拉仲强度、弯曲 强度和弯曲模量,及提高耐热性例如热塑性树脂 ¾合物进行模塑时的热变形温度。 所述有机增强填料选自芳族聚酰胺纤维和 /或碳纤维。 The inorganic reinforcing filler is selected from glass fiber, potassium titanate fiber, metal clad glass fiber, ceramic fiber, wollastonite fiber, metal carbide fiber, metal curable fiber, asbestos fiber, alumina fiber, silicon carbide fiber, gypsum One or more of fibers or boron fibers, preferably glass fibers; the use of glass fibers not only improves the moldability of the polyamide composition, but also improves mechanical properties such as tensile strength, bending The strength and flexural modulus, and the heat resistance such as the heat distortion temperature at which the thermoplastic resin is molded. The organic reinforcing filler is selected from the group consisting of aramid fibers and/or carbon fibers.
所述增强填料的形状为非纤维状, 例如粉末状、 颗粒状、 板状、 针状、 织物 或毡状, 其平均粒径为 0.001〜10μηι, 优选为 0.01〜5μηι, 当增强填料的平均粒 径小丁- 0.001 μ ηι将导致聚酰胺树脂差的熔融加工性; 当增强填料的平均粒径大 丁- lO u m,将导致不良的注塑成型品表面外观。上述增强填料的平均粒径通过吸 附法来测定, 其可选 0钛酸钾晶须、 氧化锌晶须、 硼酸铝晶须、 硅灰石、 沸石、 绢云母、 高岭土、 云母、 滑石、 粘土、 叶腊石、 膨润土、 蒙脱土、 锂蒙脱土、 合 成云母、石棉、硅铝酸盐、氧化铝、氧化硅、氧化镁、氧化锆、氧化钕、氧化铁、 碳酸钙、 碳酸镁、 云石、 硫酸钙、 硫酸钡、 氢氧化镁、 氢氧化钙、 氢氧化铝、 玻璃珠、 陶瓷珠、氮化硼、 碳化硅或二氧化硅的一种或几种。 这些增强填料可以 是屮空的; 此外, 对 Τ膨润土、 蒙脱土、 锂蒙脱土、 合成云母等溶胀性层状硅酸 盐, 可以使 ffl采用有机铵盐将层间离子进行阳离子交换后的有机化蒙脱土。  The reinforcing filler has a non-fibrous shape, such as a powder, a granule, a plate, a needle, a woven fabric or a felt, and has an average particle diameter of 0.001 to 10 μm, preferably 0.01 to 5 μm, when the average particle of the reinforcing filler is used. Small diameter - 0.001 μ ηι will result in poor melt processability of the polyamide resin; when the average particle size of the reinforcing filler is large -10 μm, it will result in poor surface appearance of the injection molded article. The average particle diameter of the above reinforcing filler is determined by an adsorption method, which may select potassium titanate whisker, zinc oxide whisker, aluminum borate whisker, wollastonite, zeolite, sericite, kaolin, mica, talc, clay, Pyrophyllite, bentonite, montmorillonite, hectorite, synthetic mica, asbestos, aluminosilicate, alumina, silica, magnesia, zirconia, cerium oxide, iron oxide, calcium carbonate, magnesium carbonate, marble, One or more of calcium sulfate, barium sulfate, magnesium hydroxide, calcium hydroxide, aluminum hydroxide, glass beads, ceramic beads, boron nitride, silicon carbide or silicon dioxide. These reinforcing fillers may be hollowed out; in addition, for swellable layered silicates such as bentonite, montmorillonite, hectorite, synthetic mica, etc., the organic halide may be used for cation exchange of interlayer ions. Organic montmorillonite.
为了使聚酰胺組合物获得更为优良的机械性能,可采 ffl偶联剂对无机增强填 料进行功能性处理, 其屮偶联剂选 S异氰酸酯系化合物、有机硅烷系化合物、有 机钛酸酯系化合物、有机硼烷系化合物、环氧化合物;优选为有机硅烷系化合物; 其屮, 所述有机硅烷系化合物选 0含有环氧基的烷氧基硅垸化合物、含有巯 基的烷氧基硅垸化合物、含有脲基的烷氧基硅烷化合物、含有异氰酸酯基的烷氧 基硅烷化合物、 含有¼基的烷氧基硅烷化合物、 含有羟基的垸氧基硅垸化合物、 含有碳-碳不饱和基的垸氧基硅烷化合物、 含有酸酐基的烷氧基硅烷化合物的一 中 /1^中。  In order to obtain more excellent mechanical properties of the polyamide composition, the inorganic reinforcing filler may be functionally treated with a ffl coupling agent, and the oxime coupling agent is selected from the group consisting of S isocyanate compounds, organosilane compounds, and organic titanates. a compound, an organoborane compound, or an epoxy compound; preferably an organosilane compound; and the organosilane compound is selected from the group consisting of an alkoxysilane compound containing an epoxy group and an alkoxysilane containing a mercapto group. a compound, a ureido group-containing alkoxysilane compound, an isocyanate group-containing alkoxysilane compound, a 1⁄4 group-containing alkoxysilane compound, a hydroxyl group-containing methoxysilicone compound, and a carbon-carbon-unsaturated group. One of the methoxysilane compound and the acid anhydride group-containing alkoxysilane compound.
所述含有环氧基的垸氧基硅垸化合物选自 γ -环氧丙氧基丙基三甲氧基硅烷、 γ -环氧丙氧基丙基三乙氧基硅烷、 e -(3 , 4-环氧环己基)乙基三甲氧基硅垸的一 种或几种;  The epoxy group-containing methoxysilicone compound is selected from the group consisting of γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, and e-(3, 4 One or more of epoxy-cyclohexyl)ethyltrimethoxysilane;
所述含有巯基的烷氧基硅烷化合物选 S γ -巯基丙基三甲氧基硅烷和 /或 γ - 巯基丙基三乙氧基硅垸;  The mercapto group-containing alkoxysilane compound is selected from the group consisting of Sγ-mercaptopropyltrimethoxysilane and/or γ-mercaptopropyltriethoxysilane;
所述含有脲基的垸氧基硅垸化合物选自 γ -脲基丙基三乙氧基硅垸、 γ -脲基 丙基三甲氧基硅垸、 γ -(2-脲基乙基:) ¾基丙基三甲氧基硅垸的一种或几种;  The uret group-containing methoxysilicone compound is selected from the group consisting of γ-ureidopropyltriethoxysilane, γ-ureidopropyltrimethoxysilane, γ-(2-ureidoethyl:) One or more of 3⁄4 propyltrimethoxysilane;
所述含有异氰酸酯基的烷氧基硅垸化合物选自 γ -异氰酸酯基丙基三乙氧基 硅垸、 γ -异氰酸酯基丙基三甲氧基硅烷、 γ -异氰酸酯基丙基甲基二甲氧基硅垸、 γ -异氰酸酯基丙基甲基二乙氧基硅垸、 γ -异氰酸酯基丙基乙基二甲氧基硅垸、 γ -异氰酸酯基丙基乙基二乙氧基硅烷、 γ -异氰酸酯基丙基三氯硅垸的一种或几 种; The isocyanate group-containing alkoxysilane compound is selected from the group consisting of γ-isocyanate propyl triethoxy group Silicon germanium, γ-isocyanatepropyltrimethoxysilane, γ-isocyanate propylmethyldimethoxysilane, γ-isocyanate propylmethyldiethoxysilane, γ-isocyanatepropyl One or more of ethyldimethoxysilane, γ-isocyanate propylethyldiethoxysilane, γ-isocyanatepropyltrichlorosilane;
所述含有 1基的垸氧基硅烷化合物选 S γ -(2-¼基乙基) ¼基丙基甲基二甲 氧基硅烷、 γ -(2-¼基乙基 )¾基丙基三甲氧基硅垸、 γ -¼基丙基三甲氧基硅烷 的一种或几种;  The 1-group-containing methoxy silane compound is selected from the group consisting of S γ -(2-1⁄4 ylethyl) 1⁄4 propyl propyldimethoxysilane, γ -(2-1⁄4 ylethyl) 3⁄4 propyl propyltrimethyl One or more of oxysilane, γ-1,4-propyltrimethoxysilane;
所述含有羟基的烷氧基硅烷化合物选自 γ -羟基丙基三甲氧基硅烷和 /或 γ - 羟基丙基三乙氧基硅垸;  The hydroxyl group-containing alkoxysilane compound is selected from the group consisting of γ-hydroxypropyltrimethoxysilane and/or γ-hydroxypropyltriethoxysilane;
所述含有碳-碳不饱和基的烷氧基硅垸化合物选 γ -甲基丙烯酰氧基丙基 三甲氧基硅烷、 乙烯基三甲氧基硅垸、 ^ £¾ -^-乙烯基苄基 1基乙基) - 1基丙 基三甲氧基硅垸*盐酸盐的一种或几种;  The alkoxysilyl compound containing a carbon-carbon unsaturated group is selected from the group consisting of γ-methacryloxypropyltrimethoxysilane, vinyltrimethoxysilane, and ^£3⁄4 -^-vinylbenzyl. One or more of 1-ylethyl)-1-ylpropyltrimethoxysilane* hydrochloride;
所述含有酸酐基的垸氧基硅烷化合物选自 3-三甲氧基甲硅烷基丙基琥珀酸 酐;  The acid anhydride group-containing methoxysilane compound is selected from the group consisting of 3-trimethoxysilylpropyl succinic anhydride;
所述有机硅垸系化合物优选为 γ -甲基丙烯酰氧基丙基三甲氧基硅垸、 γ -(2- ¾基乙基 )¼基丙基甲基二甲氧基硅烷、 γ -(2-¾基乙基:) ¾基丙基三甲氧基硅垸、 γ -¼基丙基三甲氧基硅烷或 3-三甲氧基甲硅垸基丙基琥珀酸酐。  The organosilicon lanthanide compound is preferably γ-methacryloxypropyltrimethoxysilane, γ-(2- 3⁄4-ylethyl)1⁄4 propylmethyldimethoxysilane, γ-( 2-3⁄4-ethylidene:) 3⁄4-propylpropyltrimethoxysilane, γ-1,4-propyltrimethoxysilane or 3-trimethoxysilylpropyl succinic anhydride.
可以按照常规的方法采 ffl上述有机硅烷系化合物对无机增强填料进行表面 处理, 然后再将其 聚酰胺树脂进行熔融混炼, 以制备所述聚酰胺组合物; 也可 以直接在无机增强填料与聚酰胺树脂熔融混炼的同时,加入有机硅垸系化合物进 行原位共混;  The inorganic reinforcing filler may be surface-treated by the above-mentioned organosilane compound according to a conventional method, and then the polyamide resin may be melt-kneaded to prepare the polyamide composition; or directly in the inorganic reinforcing filler and the poly While the amide resin is melt-kneaded, the organosilicon lanthanide compound is added for in-situ blending;
其屮, 所述偶联剂的用量为相对于无机增强填料重量的 0.05〜10wt%, 优选 为 0.1〜5wt%; 当偶联剂的用量小丁 · 0.05wt%时, 其达不到明显的改良机械性能 的效果; 当偶联剂的 ffl量大 T 10wt%时, 无机增强填料容易发生凝聚, 并且在聚 酰胺树脂屮分散不良的风险, 最终导致机械性能发生下降。  The amount of the coupling agent is 0.05 to 10% by weight, preferably 0.1 to 5% by weight based on the weight of the inorganic reinforcing filler; when the amount of the coupling agent is less than 0.05% by weight, the amount of the coupling agent is not significant. The effect of improving the mechanical properties; when the amount of the ff of the coupling agent is as large as 10% by weight, the inorganic reinforcing filler is liable to agglomerate, and the risk of poor dispersion of the polyamide resin is eventually caused to decrease the mechanical properties.
所述阻燃剂为阻燃剂或阻燃剂与阻燃协助剂的 合物, 其含量优选为 10〜40wt%; 阻燃剂含量过低导致阻燃效果变差, 阻燃剂含量过高导致材料力学 性能下降。 The flame retardant is a flame retardant or a combination of a flame retardant and a flame retardant auxiliary agent, and the content thereof is preferably 10 to 40% by weight ; if the flame retardant content is too low, the flame retarding effect is deteriorated, and the flame retardant content is too high. Lead to a decrease in the mechanical properties of the material.
所述阻燃剂为卤系阻燃剂或无卤阻燃剂; 所述卤系阻燃剂选自溴化聚苯乙烯、溴化聚笨醚、溴化双酚 A型环氧树脂、 溴化苯乙烯 -马来酸酐共聚物、 溴化.坏氧树脂、 溴化苯氧基树脂、 十溴二苯醚、 十溴代联苯、溴化聚碳酸酯、全溴三环十五焼或溴化芳香族交联聚合物的一种或 J L种, 优选为优选溴化聚苯乙烯; The flame retardant is a halogen flame retardant or a halogen free flame retardant; The halogen-based flame retardant is selected from the group consisting of brominated polystyrene, brominated polyether ether, brominated bisphenol A type epoxy resin, brominated styrene-maleic anhydride copolymer, brominated. Bad oxygen resin, bromine One or JL species of phenoxy resin, decabromodiphenyl ether, decabromobiphenyl, brominated polycarbonate, perbrominated tricyclopentanyl or brominated aromatic crosslinked polymer, preferably preferred Brominated polystyrene;
所述无卤阻燃剂选自含氮阻燃剂、含磷阻燃剂或含氮和磷的阻燃剂的一种或 儿种; 优选为含磷阻燃剂。  The halogen-free flame retardant is selected from the group consisting of a nitrogen-containing flame retardant, a phosphorus-containing flame retardant, or a nitrogen or phosphorus-containing flame retardant; preferably a phosphorus-containing flame retardant.
所述含磷阻燃剂选自单磷酸芳基磷酸酯、双磷酸芳基磷酸酯、烷基膦酸二甲 酯、 磷酸三苯酯、 磷酸三甲苯酯、 磷酸三 (二甲苯)酯、 丙苯系磷酸酯、 丁苯系磷 酸酯或次磷酸盐的一种或几种; 优选为次磷酸盐;  The phosphorus-containing flame retardant is selected from the group consisting of aryl phosphate monophosphate, aryl phosphate bisphosphate, dimethyl alkylphosphonate, triphenyl phosphate, tricresyl phosphate, tris(xylylene) phosphate, and propyl phosphate. One or more of a benzene phosphate, a butyl benzene phosphate or a hypophosphite; preferably a hypophosphite;
所述次磷酸盐具有如下结构式 ( I ) 的次磷酸盐-  The hypophosphite has a hypophosphite of the following formula (I) -
Figure imgf000006_0001
Figure imgf000006_0001
式中, R1 , R2相同或不同, 表示为直链或含支链的 1〜6个 原子的烷基和 /或芳 基或苯基; Μ为 Mg、 Ca、 Al、 Zi B Mn、 Na、 K或被质子化了的含氮碱; m为 1-3。■ Wherein R 1 and R 2 are the same or different and are represented by a straight or branched alkyl group having 1 to 6 atoms of an alkyl group and/or an aryl group or a phenyl group; Μ is Mg, Ca, Al, Zi B Mn, Na, K or a nitrogenous base that has been protonated; m is 1-3. ■
所述其他助剂选自增塑剂、 增稠剂、 防静电剂、 脱模剂、 色粉、 染色剂或成 核剂的一种或儿种。  The other auxiliary agent is selected from the group consisting of a plasticizer, a thickener, an antistatic agent, a mold release agent, a toner, a dye, or a nucleating agent.
本发明与现有技术相比, 具有如下有益效果- Compared with the prior art, the invention has the following beneficial effects -
1 ) 本发明的聚酰胺树脂是通过特定重复单元制各将到的, 注塑后得到色板 的亮度值 L大于 75.0,具有较高的亮度,能应用于对产品色泽要求较高的场合;1) The polyamide resin of the present invention is obtained by a specific repeating unit, and the brightness value L of the color plate obtained after injection molding is more than 75.0, which has high brightness and can be applied to a case where the color requirement of the product is high;
2 ) 本发明的聚酰胺树脂的熔点高于 27( C, 耐热性强, 能应用于如回流焊 接温度超过 27(fC的场合; 2) The polyamide resin of the present invention has a melting point higher than 27 (C, and has high heat resistance, and can be applied to a case where the reflow soldering temperature exceeds 27 (fC);
3 ) 本发明的聚酰胺树脂的吸水率为0.2~0.5^^%, 具有较低的吸水率, 可应 用子对制品低吸水率要求较高的场合;  3) The polyamide resin of the present invention has a water absorption rate of 0.2 to 0.5% by weight, has a low water absorption rate, and can be used in applications where the low water absorption rate of the product is high;
4) 由本发明的聚酰胺树脂制各所得的聚酰胺组合物也具有高亮度、 强耐热 性和低吸水率, 也可以应用于对产品色泽、 耐热性和低吸水率要求较高的场含。 具体实施方式 下而通过具体实施方式来进一歩说明本发明,以下实施例为本发明较佳的实 施方式, 但本发明的实施方式并不受下述实施例的限制。 4) The polyamide composition obtained by the polyamide resin of the present invention also has high brightness, high heat resistance and low water absorption, and can also be applied to a field which requires high color, heat resistance and low water absorption of the product. Contains. detailed description The present invention will be described by way of specific embodiments, and the following examples are preferred embodiments of the invention, but the embodiments of the invention are not limited by the following examples.
所得预聚产物和聚酰胺的相对粘度的测试方法: 参照 GB12006. 1-89 , 聚酰 胺粘数测定方法; 具体测试方法为: 在 25 ± 0.01°C的 98%的浓硫酸屮测量浓度 为 0.25g/dl的聚酰胺的相对粘度 n r;  Test method for relative viscosity of the obtained prepolymerized product and polyamide: Refer to GB12006. 1-89, polyamide viscosity number determination method; specific test method is: 98% concentrated barium sulfate at 25 ± 0.01 °C measured concentration is 0.25 The relative viscosity nr of the polyamide of g/dl;
聚酰胺的熔点的测试方法:参照 ASTM D3418-2003, Standard Test Method for Transition Temperatures of Polymers By Differential Scanning Calorimetry; 具体测 试方法是 '· 采用 Perkin Elmer Dimond DSC分析仪测试样品的熔点; 氮气气氛, 流速为 40mL/min; 测试时先以 10°C /min升温至 340°C , 在 340°C保持 2min, 然后以 10°C/min冷却到 50°C, 再以 10°C/min升温至 340°C , 将此时的吸热峰温 度设为熔点 Tm ; Test Method for Melting Point of Polyamide: Refer to ASTM D3418-2003, Standard Test Method for Transition Temperatures of Polymers By Differential Scanning Calorimetry; The specific test method is '· Test the melting point of the sample with a Perkin Elmer Dimond DSC Analyzer; Nitrogen atmosphere, flow rate is 40mL / min; test first 10 ° C / min to 340 ° C, 340 ° C for 2 min, then 10 ° C / min to 50 ° C, then 10 ° C / min to 340 ° C , the endothermic peak temperature at this time is set as the melting point T m ;
所得聚酰胺端¼基含量的测试方法:用企 动电位滴定仪滴定样品端¾基含 量; 取 0.5g聚合物, 加苯酚 45mL及无水甲醇 3mL, 加热冋流, 观察试样完企 溶解后, 冷至室温, 用己标定的盐酸标准溶液滴定端 ¼基含量;  Test method for the content of the polyamide end 1⁄4 base: titrate the content of the sample end with a commercial potentiometric titrator; take 0.5g of polymer, add 45mL of phenol and 3mL of anhydrous methanol, heat the turbulent flow, observe the sample after the dissolution , to room temperature, titration of the 1⁄4 base content with a standard hydrochloric acid standard solution;
所得聚酰胺端羧基含量的测试方法:用企 S动电位滴定仪滴定样品端羧基含 量; 取 0.5g聚合物, 加邻甲酚 50mL, 冋流溶解, 放冷后迅速加入 400 u L甲醛 溶液, 用己标定的 KOH-乙醇溶液滴定端羧基含量;  The test method for the carboxyl group content of the obtained polyamide is as follows: the carboxyl group content of the sample is titrated by a S-potential titrator; 0.5 g of the polymer is added, 50 mL of o-cresol is added, the turbulent flow is dissolved, and 400 uL of the formaldehyde solution is quickly added after cooling. Titration of the terminal carboxyl group content with a calibrated KOH-ethanol solution;
所得聚酰胺树脂¾度 L值的测试方法: 使用标准色板模具, 取 3000g聚合 物粒子进行注塑后, 得到一而光滑的色板。 将该色板置丁 -理^ Color-Eye7000A 电脑测色仪上得到¾度值 L值;  Test Method for 3⁄4 Degree L Value of Polyamide Resin: Using a standard color plate mold, 3000 g of polymer particles were injection molded to obtain a smooth swatch. The color plate is set on the color-Eye7000A computer color measuring instrument to obtain a value of 3⁄4 degrees L value;
吸水率测试: 根据 ISO 62测定, 测试条件为 23°C放置 24h。  Water absorption test: According to ISO 62, the test conditions were 23 ° C for 24 h.
实施例 1~9及对比例 1~13 Examples 1 to 9 and Comparative Examples 1 to 13
在配有磁力偶合搅拌、 冷凝管、 气相口、 加料口、 压力防爆口的压力釜屮按 表格屮的比例加入反应原料; 再加入苯甲酸、 次磷酸钠和去离子水; 苯甲酸物质 的量为二胺、 二酸、 内酰胺和 1基酸总物质的量的 2.5% , 次磷酸钠. ¾量为除去 离子水外其他投料重量的 0. 1% , 去离子水重量为总投料重量的 30%; 抽真空充 入高纯氮气作为保护气,在搅拌下 2小时内升温到 220°C ,将反应混合物在 220°C 搅抨 1小时, 然后在搅拌下使反应物的温度升高到 230°C; 反应在 230°C的 温 和 2.2MPa的 ¾压下继续进行 2小时, 通过移去所形成的水而保持压力 ¾定, 反 应完成后山料, 预聚物 T 80°C下真空干燥 24小时, 得到预聚产物, 所述预聚产 物在 250°C、 50Pa真空条件下固相增粘 10小时, 得到聚酰胺。 聚酰胺的相对粘 度、 熔点和½度值, 吸水率列丁 -表 1〜3屮。 In an autoclave equipped with a magnetic coupling agitation, a condenser, a gas phase port, a feed port, and a pressure explosion port, the reaction raw materials are added in the proportion of the table; then benzoic acid, sodium hypophosphite and deionized water are added; the amount of the benzoic acid substance is The amount of the total amount of the diamine, the diacid, the lactam, and the monobasic acid is 2.5%, and the amount of the sodium hypophosphite is 0.1%, and the weight of the deionized water is the total weight of the feed. 30%; vacuum-filled with high-purity nitrogen as a shielding gas, and the temperature was raised to 220 ° C within 2 hours under stirring. The reaction mixture was stirred at 220 ° C for 1 hour, and then the temperature of the reactant was raised to under stirring. 230 ° C ; the reaction was continued for 2 hours at a mild 2.2 MPa pressure of 230 ° C for 3 hours, and the pressure was maintained by removing the formed water. The post-branched material should be completed, and the prepolymer was vacuum dried at 80 ° C for 24 hours to obtain a prepolymerized product which was solid-phase-bonded at 250 ° C under a vacuum of 50 Pa for 10 hours to obtain a polyamide. The relative viscosity, melting point and 1⁄2 degree value of the polyamide, water absorption rate of the din - Table 1~3 屮.
表 1
Figure imgf000008_0002
Table 1
Figure imgf000008_0002
表 2
Figure imgf000008_0003
Table 2
Figure imgf000008_0003
表 3  table 3
Figure imgf000008_0001
己二酸 /mol 11 9 6 10 0.5 0 7 6 0.5 2 1 9 11 癸二胺 /mol 0 0 14 10 24.5 25 24.5 25 1 8 14 10 16 19 己二胺 /mol 20 20 6 10 0.5 0 0.5 0 7 6 10 4 1 端気基 /mol/t 40 38 41 48 39 45 40 32 38 42 37 34 46 端羧基 /mol/t 82 71 95 101 98 88 101 95 97 91 85 96 89
Figure imgf000008_0001
Adipic acid / mol 11 9 6 10 0.5 0 7 6 0.5 2 1 9 11 癸 diamine / mol 0 0 14 10 24.5 25 24.5 25 1 8 14 10 16 19 hexamethylenediamine / mol 20 20 6 10 0.5 0 0.5 0 7 6 10 4 1 End 気 base / mol / t 40 38 41 48 39 45 40 32 38 42 37 34 46 terminal carboxyl / mol / t 82 71 95 101 98 88 101 95 97 91 85 96 89
2.23 2.22 2.23 2.20 2.23 2.27 2.22 2.26 2.25 2.26 2.28 2.24 2.21 相对粘度  2.23 2.22 2.23 2.20 2.23 2.27 2.22 2.26 2.25 2.26 2.28 2.24 2.21 Relative viscosity
3 8 8 1 2 1 3 3 9 0 0 6 5 熔点 /°c 292 311 251 240 311 316 275 277 301 289 304 269 255  3 8 8 1 2 1 3 3 9 0 0 6 5 Melting point /°c 292 311 251 240 311 316 275 277 301 289 304 269 255
6 70.3 68.5  6 70.3 68.5
树脂亮度 (L) 70.2 71.1 69.3 70.2 66.7 68.2 67.5 66.9 67.6 69.0 Resin brightness (L) 70.2 71.1 69.3 70.2 66.7 68.2 67.5 66.9 67.6 69.0
7.9  7.9
吸水宇 ./% 1.5 1 .3 1 .0 1.2 1.4 1.5 1.3 1 .0 1 .2 1.5 1.3 1.1 1.2 从实施例 1〜9及对比例 1〜13的比较可以看山,本发明所述的实施例所得 10T 树脂的 ¾度值 L都在 78以上, 而对比例 6T类树脂的 L值都在 70左右, 其¾度 远低 T实施例树脂。 而对比例 10T/66屮, 66含量在 30%以上时, 聚合物的熔点 降低到 250°C以下,这就意味着其耐热性的下降,无法 fflT耐热耍求较高的地方, 如冋流焊接温度超过 270°C的场合。 实施例 10-16及对比例 14~20 吸宇./% 1.5 1 .3 1 .0 1.2 1.4 1.5 1.3 1 .0 1 .2 1.5 1.3 1.1 1.2 From the comparison of Examples 1 to 9 and Comparative Examples 1 to 13, it can be seen that the implementation of the present invention The 3T value of the 10T resin obtained in the example was all above 78, while the L value of the comparative 6T resin was about 70, which was much lower than the T example resin. In the case of the comparative example 10T/66屮, when the content of 66 is more than 30%, the melting point of the polymer is lowered to below 250 °C, which means that the heat resistance is lowered, and the place where the heat resistance is not high, such as When the turbulent soldering temperature exceeds 270 °C. Examples 10-16 and Comparative Examples 14~20
按表 4的配方将聚酰胺树脂、 阻燃剂、其他助剂在高混机屮混合均匀后, 通 过 ΐ喂料口加入双螺杆挤山机屮,增强填料通过侧喂料秤侧喂,挤山,过水冷却, 造粒并干燥后得到所述聚酰胺 ¾合物。 其屮, 挤山温度为 330°C。  According to the formula of Table 4, the polyamide resin, the flame retardant and other auxiliaries are uniformly mixed in the high-mixing machine, and then the twin-screw squeezing machine is added through the mash feeding port to enhance the filling of the filler through the side feeding scale. The polyamide was cooled by water, granulated and dried to obtain the polyamide. In other words, the mountain temperature is 330 °C.
下表屮配方均为重量份  The following table is the weight of the formula
实施 实施 实施 实施 实施 实施 实施  Implementation implementation implementation implementation implementation implementation
例 10 例 1 1 例 12 例 13 例 14 例 15 例 16  Example 10 case 1 1 case 12 case 13 case 14 case 15 case 16
实施 实施 实施 实施 实施 实施 实施  Implementation implementation implementation implementation implementation implementation
聚酰胺树脂  Polyamide resin
例 2 例 2 例 4 例 4 例 9 例 2 例 2  Example 2 Case 2 Case 4 Case 4 Case 9 Case 2 Case 2
树脂 量 70 50 70 50 50 30 99.9 玻璃纤维 29 30 29 30 30 60 0 次磷酸盐阻燃剂 0 15 0 15 15 5 0 聚丁烯 0 2 0 2 2 2 0 双季戊四醇 0 1 0 1 1 1 0 Resin amount 70 50 70 50 50 30 99.9 Glass fiber 29 30 29 30 30 60 0 Phosphate flame retardant 0 15 0 15 15 5 0 Polybutene 0 2 0 2 2 2 0 Dipentaerythritol 0 1 0 1 1 1 0
硼酸锌 0 1 0 1 1 1 0 酚类抗氧剂 0.5 0.5 0.5 0.5 0.5 0.5 0.05 聚乙烯蜡 0.5 0.5 0.5 0.5 0.5 0.5 0.05 吸水率 /% 0.3 0.5 0.3 0.4 0.3 0.2 0.3 树脂亮度 (L ) 77.5 76.2 78.1 76.7 76.1 78.4 78.5  Zinc borate 0 1 0 1 1 1 0 Phenolic antioxidant 0.5 0.5 0.5 0.5 0.5 0.5 0.05 Polyethylene wax 0.5 0.5 0.5 0.5 0.5 0.5 0.05 Water absorption /% 0.3 0.5 0.3 0.4 0.3 0.2 0.3 Resin brightness (L ) 77.5 76.2 78.1 76.7 76.1 78.4 78.5
续表 4  Continued Table 4
Figure imgf000010_0001
从表 4的实施例 10-16及对比例 14〜20的比较可以看山,本申请实施例的聚 酰胺树脂制备得到的 合物比对比例制备得到的組合物具有更优秀的¾度 L值 和更低的吸水率。
Figure imgf000010_0001
From the comparison of Examples 10-16 and Comparative Examples 14 to 20 of Table 4, it can be seen that the composition prepared by the polyamide resin of the examples of the present application has a better 3⁄4 degree L value than the composition prepared by the comparative example. And lower water absorption.

Claims

权 利 要 求 书 Claim
1、一种聚酰胺树脂, 其特征在 T ,按摩尔百分比计, 由如下重复屮-元 分 成-A polyamide resin characterized by a percentage of T and a molar percentage, which is obtained by repeating the following 屮-yuan-
¾分 A: 40-48mol%的癸二胺和 2-10mol%的己二胺; 3⁄4 minutes A: 40-48 mol% of decanediamine and 2-10 mol% of hexamethylenediamine;
la分 B: 40-48mol%的对苯二甲酸和 2-10mol%的己二酸; La points B: 40-48 mol% of terephthalic acid and 2-10 mol% of adipic acid;
其屮, 至多 95mol%的己二酸被对苯二甲酸、 间苯二甲酸或含有 2〜14个碳原子 数的其它脂肪族二羧酸取代。 Thereafter, up to 95 mol% of adipic acid is substituted with terephthalic acid, isophthalic acid or other aliphatic dicarboxylic acid having 2 to 14 carbon atoms.
2、 根据权利耍求 1所述的聚酰胺树脂, 其特征在丁 ·, 所述含有 2〜14个碳原子数 的其它脂肪族二羧酸选自乙二酸、 丙二酸、 丁二酸、 戊二酸、 庚二酸、 辛二酸、 2-甲基辛二酸、 壬二酸、 癸二酸、 十一二酸、 十二二酸、 十三二酸或十四二酸的 一种或几种。  2. The polyamide resin according to claim 1, wherein the other aliphatic dicarboxylic acid having 2 to 14 carbon atoms is selected from the group consisting of oxalic acid, malonic acid, and succinic acid. , glutaric acid, pimelic acid, suberic acid, 2-methyl suberic acid, azelaic acid, azelaic acid, undecylic acid, dodecanoic acid, thiric acid or tetradecanoic acid Kind or several.
3、 根据权利耍求 1所述的聚酰胺树脂, 其特征在于, 所述聚酰胺树脂的熔点高 丁' 270°C, 优选为 280-330。C。  The polyamide resin according to claim 1, wherein the polyamide resin has a high melting point of 270 ° C, preferably 280-330. C.
4、 根据权利耍求 1所述的聚酰胺树脂, 其特征在于, 所述聚酰胺树脂的注塑后 得到色板的¾度 L值大 T 75.0, 优选为大于 76.0。  4. The polyamide resin according to claim 1, wherein the polyamide resin has a 3⁄4 degree L value of T 75.0, preferably more than 76.0, after the injection molding.
5、 根据权利耍求 1所述的聚酰胺树脂, 其特征在于, 所述聚酰胺树脂的吸水率 低于 lwt%。  The polyamide resin according to claim 1, wherein the polyamide resin has a water absorption ratio of less than 1% by weight.
6、 一种包含权利耍求 1〜5任一项所述的聚酰胺树脂的聚酰胺 ¾合物, 按. ¾量百 分比计, 包括如下組分- 聚酰胺树脂 30〜99.9%;  6. A polyamide compound comprising the polyamide resin according to any one of claims 1 to 5, which comprises, in terms of a percentage by weight, of the following components - polyamide resin 30 to 99.9%;
增强填料 0〜60%; Reinforcing filler 0~60%;
阻燃剂 0〜50%; Flame retardant 0~50%;
其他助剂 0.1〜10%; Other additives 0.1~10%;
7、 根据权利耍求 6所述的聚酰胺组合物, 其特征在丁 ·, 所述增强填料的形状为 纤维状, 其平均长度为 0.01-20mm, 优选为 0.1〜6mm; 其长径比为 5〜2000: 1, 优 选为 30〜600: 1; 所述增强填料的含量为 10〜50wt%。  7. The polyamide composition according to claim 6, wherein the reinforcing filler has a fibrous shape and has an average length of 0.01 to 20 mm, preferably 0.1 to 6 mm; and an aspect ratio of 5 to 2000: 1, preferably 30 to 600: 1; the reinforcing filler is contained in an amount of 10 to 50% by weight.
8、 根据权利耍求 7所述的聚酰胺組合物, 其特征在于, 所述增强填料为无机增 强填料或有机增强填料, 所述无机增强填料选自玻璃纤维、 钛酸钾纤维、 金属 包层的玻璃纤维、 陶瓷纤维、硅灰石纤维、 金属碳化物纤维、 金属固化纤维、 石 棉纤维、氧化铝纤维、碳化硅纤维、石膏纤维或硼纤维的一种或几种, 优选为玻 璃纤维; 所述有机增强填料选自芳族聚酰胺纤维和 /或碳纤维。 8. The polyamide composition according to claim 7, wherein the reinforcing filler is an inorganic reinforcing filler or an organic reinforcing filler, and the inorganic reinforcing filler is selected from the group consisting of glass fibers, potassium titanate fibers, and metal clad layers. Glass fiber, ceramic fiber, wollastonite fiber, metal carbide fiber, metal solidified fiber, stone One or more of cotton fibers, alumina fibers, silicon carbide fibers, gypsum fibers or boron fibers, preferably glass fibers; the organic reinforcing filler is selected from the group consisting of aramid fibers and/or carbon fibers.
9、 根据权利要求 6所述的聚酰胺组合物, 其特征在于, 所述增强填料的形状为 非纤维状, 其平均粒径为 θ:01〜10μιή, 优选为 0.01〜5μηΐ, 选自钛酸钾晶须、 氧化锌晶须、硼酸铝晶须、硅灰石、沸石、绢云母、高岭土、云母、滑石、粘士、 叶腊石.、 膨润土、 蒙脱土、锂蒙脱土、 合成云母、 石棉、 硅铝酸盐、 氧化铝、 氧 化硅、 氧化镁、 氧化锆、 氧化钛、 氧化铁、 碳酸钙、 碳酸镁、 白云石、硫酸钙、 硫酸钡、 氢氧化镁、氢氧化钙、氢氧化铝、 玻璃珠、 陶瓷珠、 氮化硼、 碳化硅或 二氧化硅的一种或几种。  The polyamide composition according to claim 6, wherein the reinforcing filler has a non-fibrous shape and has an average particle diameter of θ: 01 to 10 μm, preferably 0.01 to 5 μη, selected from the group consisting of titanic acid. Potassium whiskers, zinc oxide whiskers, aluminum borate whiskers, wollastonite, zeolites, sericite, kaolin, mica, talc, sticks, pyrophyllite, bentonite, montmorillonite, hectorite, synthetic mica, asbestos , aluminosilicate, alumina, silica, magnesia, zirconia, titania, iron oxide, calcium carbonate, magnesium carbonate, dolomite, calcium sulfate, barium sulfate, magnesium hydroxide, calcium hydroxide, aluminum hydroxide One or more of glass beads, ceramic beads, boron nitride, silicon carbide or silicon dioxide.
10、根据权利要求 6所述的聚酰胺组合物, 其特征在于,所述阻燃剂为卤系組燃 剂或无卤阻燃剂, 所述卤系阻燃剂选自溴化聚苯乙烯、溴化聚:苯醚、溴化双酚 A 型环氧树脂、 溴化苯乙烯 -马来酸酐共聚物、 溴化环氧树.脂、 溴化苯氧基树脂、 十溴二苯醚、十溴代联苯、 溴化聚碳酸酯、全溴三环十五烷或溴化芳香族交联聚 合物的一种或几种,优选为优选溴化聚苯乙烯;所述无卤阻燃剂选自含氮阻燃剂、 含磷阻燃剂或含氮和磷的阻燃剂的一种或几种;优选为含磷阻 剂;所述阻 剂 的含量优选为 10〜40wt%。  The polyamide composition according to claim 6, wherein the flame retardant is a halogen-based combusticide or a halogen-free flame retardant, and the halogen-based flame retardant is selected from brominated polystyrene. , brominated poly: phenyl ether, brominated bisphenol A type epoxy resin, brominated styrene-maleic anhydride copolymer, brominated epoxy resin, brominated phenoxy resin, decabromodiphenyl ether, One or more of decabromobiphenyl, brominated polycarbonate, perbromotricyclopentadecane or brominated aromatic crosslinked polymer, preferably brominated polystyrene; said halogen-free flame retardant The agent is selected from one or more of a nitrogen-containing flame retardant, a phosphorus-containing flame retardant or a nitrogen and phosphorus-containing flame retardant; preferably a phosphorus-containing resist; and the resist is preferably contained in an amount of 10 to 40% by weight.
11、 根据权利要求 10所述的聚酰胺组合物, 其特征在于, 所述含磷阻燃剂选自 单磷酸芳基磷酸酯、 双磷酸芳基磷酸酯、烷基膦酸二甲酯、 '磷酸三苯酯、磷酸三 甲苯酯、 磷酸三 (二甲苯)酯、 丙苯系磷酸酯、 丁苯:系磷酸酯、 次磷酸盐的一种或 几种; 优选为具有如下结构式 ( I ) 的次磷酸盐-  The polyamide composition according to claim 10, wherein the phosphorus-containing flame retardant is selected from the group consisting of aryl phosphate monophosphate, aryl phosphate bisphosphate, dimethyl alkylphosphonate, ' Triphenyl phosphate, tricresyl phosphate, tris(xylylene) phosphate, propyl benzene phosphate, butyl benzene: one or more of a phosphate, a hypophosphite; preferably having the following structural formula (I) Hypophosphite -
Figure imgf000012_0001
Figure imgf000012_0001
式中, R1 , R2相同或不同,. 表示为直链或含支链的 1~6个碳原子的烷基和 / 或芳基或苯基; M为 Mg、 Ca、 Al、 Zn、 Bi、 Mn、 Na、 K或被质子化了的含氮 碱 Ϊ m为 1-30 Wherein R 1 and R 2 are the same or different, and are represented by a straight or branched alkyl group having 1 to 6 carbon atoms and/or an aryl group or a phenyl group; M is Mg, Ca, Al, Zn, Bi, Mn, Na, K or the protonated nitrogenous base Ϊ m is 1-3 0
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