WO2014177642A1 - Water-emulsifiable isocyanates for coatings having an improved gloss - Google Patents
Water-emulsifiable isocyanates for coatings having an improved gloss Download PDFInfo
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- WO2014177642A1 WO2014177642A1 PCT/EP2014/058886 EP2014058886W WO2014177642A1 WO 2014177642 A1 WO2014177642 A1 WO 2014177642A1 EP 2014058886 W EP2014058886 W EP 2014058886W WO 2014177642 A1 WO2014177642 A1 WO 2014177642A1
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/08—Polyurethanes from polyethers
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- C08G18/08—Processes
- C08G18/0804—Manufacture of polymers containing ionic or ionogenic groups
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- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/2805—Compounds having only one group containing active hydrogen
- C08G18/2815—Monohydroxy compounds
- C08G18/283—Compounds containing ether groups, e.g. oxyalkylated monohydroxy compounds
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
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- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3855—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
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- C08G18/3855—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
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- C08G18/3865—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing groups having sulfur atoms between two carbon atoms, the sulfur atoms being directly linked to carbon atoms or other sulfur atoms containing groups having one sulfur atom between two carbon atoms
- C08G18/3868—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing groups having sulfur atoms between two carbon atoms, the sulfur atoms being directly linked to carbon atoms or other sulfur atoms containing groups having one sulfur atom between two carbon atoms the sulfur atom belonging to a sulfide group
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- C08G18/30—Low-molecular-weight compounds
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- C08G18/3865—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing groups having sulfur atoms between two carbon atoms, the sulfur atoms being directly linked to carbon atoms or other sulfur atoms containing groups having one sulfur atom between two carbon atoms
- C08G18/3872—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing groups having sulfur atoms between two carbon atoms, the sulfur atoms being directly linked to carbon atoms or other sulfur atoms containing groups having one sulfur atom between two carbon atoms the sulfur atom belonging to a sulfoxide or sulfone group
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- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/46—Polycondensates having carboxylic or carbonic ester groups in the main chain having heteroatoms other than oxygen
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/64—Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
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- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/703—Isocyanates or isothiocyanates transformed in a latent form by physical means
- C08G18/705—Dispersions of isocyanates or isothiocyanates in a liquid medium
- C08G18/706—Dispersions of isocyanates or isothiocyanates in a liquid medium the liquid medium being water
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- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
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- C08J2333/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
Definitions
- the invention relates to novel water-emulsifiable isocyanates, a process for the preparation of water-emulsifiable isocyanates and their use.
- Water-emulsifiable polyisocyanates are added to aqueous polymer dispersions as crosslinking agents and have been widely described in the literature.
- the Wasseremulgier sadness is achieved by mixing the polyisocyanates with emulsifiers, which are obtained by reaction of the polyisocyanates with hydrophilic molecules.
- Nonionic hydrophilic molecules such as polyalkylene oxide alcohols are widely used as hydrophilic molecules.
- EP-A2 206 059 describes water-dispersible polyisocyanate preparations of an aliphatic polyisocyanate and a reaction product of an aliphatic polyisocyanate with a monohydric or polyhydric, nonionic polyalkylene ether alcohol with at least one polyether chain having at least 10 ethylene oxide units as emulsifier.
- polyisocyanates for suitable polyisocyanates, extensive lists of polyisocyanates based on aliphatic and cycloaliphatic diisocyanates are given, particularly preferably isocyanurates and biurets based on 1,6-diisocyanatohexane (HDI) and / or isocyanurates based on 1-isocyanato-3,5,5-trimethyl 5-isocyanatomethylcyclohexane (IPDI).
- EP-A1 540 985 likewise describes polyisocyanate mixtures, but here the polyether chains have an average content of 5.0 to 9.9 ethylene oxide units.
- EP-A2 486 881 describes nonaqueous aliphatic polyisocyanate preparations from a list of aliphatic polyisocyanates and a dispersibility of the aliphatic polyisocyanate sufficient amount of a reaction product of an aromatic or aliphatic diisocyanate and a mono- or (less preferred) polyhydric polyalkylene ether having at least 8 ethylene oxide in the polyether chain. In the examples, only monofunctional polyethylene glycols are used. The reaction of the diisocyanates with the alcohols takes place in a ratio of 60 to 120 mol% of OH groups, based on the NCO groups of the diisocyanate. The products thus obtained then act as emulsifiers in the blends with polyisocyanates.
- WO 01/40347 describes water-dispersible polyisocyanate mixtures with polyether chains having an average content of from 5 to 33 ethylene oxide units and a defined fraction bound via allophanate groups.
- EP 959087 A1 describes water-emulsifiable polyether-modified polyisocyanate mixtures in which a high proportion of the polyethers is bound to the polyisocyanate via allophanate groups.
- WO 2009/156683 discloses mixtures of water-dispersible polyisocyanates which carry partly ionic and partly nonionic groups.
- DE-A1 199 58 170 describes polyether-modified, water-dispersible polyisocyanate mixtures which are modified with monohydric polyalkylene oxide polyether alcohols. Very particular preference is given to polyisocyanates or polyisocyanate mixtures having an isocyanurate structure based on HDI, IPDI and / or 4,4'-diisocyanatodicyclohexylmethane.
- DE-A1 198 22 890 describes aqueous, two-component polyurethane coating systems whose hardener component consists of polyalkylene oxide polyether alcohols and aliphatically and / or cycloaliphatically bonded isocyanate groups, preferably isocyanurate structures based on HDI, IPDI and / or 4,4'-diisocyanatodicyclohexylmethane, under allophanatization conditions. be prepared.
- the predominant binding of polyether chains via allophanate groups is also known from DE-A1 198 47 077.
- a disadvantage of the polyisocyanate mixtures described is that they do not meet the requirements placed on the gloss of the coatings obtainable with them.
- Water-emulsifiable isocyanates may be used to improve dispersibility in organic solvents, e.g. Carbonic acid esters or lactones are dissolved, as in the
- EP-A 697 424 EP-A 697 424.
- WO 2004/22624 describes water-emulsifiable mixtures of polyisocyanates based on 1,6-hexamethylene diisocyanate with polyisocyanates based on isophorone diisocyanate, which show both high hardness and good water emulsifiability.
- WO 2012/007431 describes highly functional polyisocyanates containing urethane groups which are obtainable by reacting at least one polyfunctional alcohol with at least one polyisocyanate in a molar ratio of NCO groups to OH groups of at least 3: 1.
- WO 201 1/124710 A describes coating compositions of hydroxyl-containing fatty acid glycerides, polyisocyanates and binders.
- the coatings thus obtained show self-healing effects on heating.
- the disadvantage is that the coating compositions, which represent a three-component system, are not water-emulsifiable.
- esterification product mixtures are obtained which do not have a defined functionality, but always have only one functionality with a scattering.
- the isocyanate should be easy to emulsify; the compelling use of sophisticated equipment, such as sharkscherenden stirrers is not desirable.
- the emulsion should be finely divided, since otherwise disturbances z.Bel of gloss or turbidity may occur.
- the water-emulsifiable isocyanate should not have too high a viscosity.
- the object of the present invention was to provide a process for the preparation of water-emulsifiable polyisocyanates which exhibit good emulsifiability properties, have a viscosity of not more than 15 Pas at 23 ° C. and which give coatings of high gloss.
- the object is achieved by water-emulsifiable polyisocyanates containing (A) at least one polyisocyanate based on at least one (cyclo) aliphatic diisocyanate,
- (D) optionally solvent wherein the ratio of NCO groups in (A) to isocyanate-reactive groups in (B) and (C) of at least 5: 1 to 100: 1, the content of ethylene oxide groups, calculated as 44 g / mol, based on the sum of (A), (B) and (C) at least 12% by weight, preferably at least 14, particularly preferably at least 15% by weight, the content of component (C), based on (A) at least 5 and up to 25% by weight, and
- These polyisocyanates show easy emulsification, lead to a stable and finely divided emulsion and the coatings obtainable with them show a high gloss.
- the component (B) has a defined functionality without variance and thus allows the structure of defined structures in the polyisocyanate.
- the polyisocyanates (A) are oligomers of aliphatic or cycloaliphatic diisocyanates, referred to in this document as (cyclo) aliphatic.
- the NCO functionality of the polyisocyanates (A) is generally at least 1, 8 and may be up to 8, preferably 1, 8 to 5 and particularly preferably 2 to 4.
- Suitable polyisocyanates are polyisocyanates having isocyanurate groups, polyisocyanates containing uretdione groups, polyisocyanates containing biuret groups, polyisocyanates containing urethane or allophanate groups, oxadiazinetrione groups or iminooxadiazinedione-containing polyisocyanates or uretonimine-modified polyisocyanates based on straight-chain or branched C 4 -C 20 -alkylene diisocyanates or cycloaliphatic diisocyanates with a total of 6 to 20 carbon atoms or mixtures thereof.
- the (cyclo) aliphatic diisocyanates are preferably isocyanates having 4 to 20 C atoms.
- customary diisocyanates are aliphatic diisocyanates, such as tetramethylene diisocyanate, hexamethylene diisocyanate (1,6-diisocyanatohexane), octamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate, tetradecamethylene diisocyanate, derivatives of lysine diisocyanate, trimethylhexane diisocyanate or tetramethylhexane diisocyanate, cycloaliphatic diisocyanates, such as 1, 4-, 1 , 3- or 1, 2-diisocyanatocyclohexane, 4,4'- or 2,4'-di (isocyanatocyclohexyl) methane, 1-isocyanato-3,3,5-trimethyl-5-
- aliphatic or cycloaliphatic in the context of this document as (cyclo) aliphatic, di- and polyisocyanates, e.g. the abovementioned aliphatic or cycloaliphatic diisocyanates, or mixtures thereof.
- Particularly preferred are hexamethylene diisocyanate, 1, 3-bis (isocyanatomethyl) cyclohexane, isophorone diisocyanate and 4,4'- or 2,4'-di (isocyanatocyclohexyl) methane, very particularly preferred are isophorone diisocyanate and hexamethylene diisocyanate, particularly preferably hexamethylene diisocyanate.
- Isophorone diisocyanate is usually present as a mixture, namely of the cis and trans isomers, generally in the ratio of about 60:40 to 80:20 (w / w), preferably in the ratio of about 70:30 to 75 : 25 and most preferably in the ratio of about 75:25.
- Dicyclohexylmethane-4,4'-diisocyanate may also be present as a mixture of the different cis and trans isomers.
- Cycloaliphatic isocyanates are those which contain at least one cycloaliphatic ring system. Aliphatic isocyanates are those which contain exclusively straight or branched chains, ie aeyclic compounds.
- both di- and polyisocyanates can be used, which are obtained by phosgenation of the corresponding amines, as well as those which are prepared without the use of phosgene, ie by phosgene-free process.
- EP-A-0 126 299 USP 4 596 678
- EP-A-126 300 USP 4 596 679
- EP-A-355 443 USP 5 087 739
- cyclo aliphatic diisocyanates for example, such as 1,6-hexamethylene diisocyanate (HDI), isomeric aliphatic diisocyanates having 6 carbon atoms in the alkylene radical, 4,4'- or 2,4'-di (isocyanatocyclohexyl) methane and 1-isocyanato-3-isocyanato-methyl-3 , 5,5-trimethyl-cyclohexane (isophorone diisocyanate or IPDI) are prepared by reacting the (cyclo) aliphatic diamines with, for example, urea and alcohols to (cyclo) aliphatic biscarbamic and their thermal cleavage into the corresponding diisocyanates and alcohols.
- HDI 1,6-hexamethylene
- the synthesis is usually carried out continuously in a a cyclic process and optionally in the presence of N-unsubstituted carbamic acid esters, dialkyl carbonates and other by-products recycled from the reaction process.
- Di- or polyisocyanates obtained in this way generally have a very low or even non-measurable proportion of chlorinated compounds, which leads to favorable color numbers of the products.
- the di- and polyisocyanates (A) have a total hydrolyzable chlorine content of less than 200 ppm, preferably less than 120 ppm, more preferably less than 80 ppm, most preferably less than 50 ppm, especially less than 15 ppm and especially less than 10 ppm. This can be measured, for example, by ASTM D4663-98.
- diisocyanates and polyisocyanates (A) with a higher chlorine content.
- isocyanurate-containing polyisocyanates of aliphatic and / or cycloaliphatic diisocyanates Particular preference is given here to the corresponding aliphatic and / or cycloaliphatic isocyanato-isocyanurates and in particular those based on hexamethylene diisocyanate and isophorone diisocyanate.
- the isocyanurates present are, in particular, tris-isocyanatoalkyl or trisisocyanatocycloalkyl isocyanurates, which are cyclic trimers of the diisocyanates, or mixtures with their higher homologs having more than one isocyanurate ring.
- the isocyanato-isocyanurates generally have an NCO content of 10 to 30 wt .-%, in particular 15 to 25 wt .-% and an average NCO functionality of 2.6 to 8.
- Uretdione diisocyanates having aliphatically and / or cycloaliphatically bonded isocyanate groups, preferably aliphatically and / or cycloaliphatically bonded and in particular those derived from hexamethylene diisocyanate or isophorone diisocyanate.
- Uretdione diisocyanates are cyclic dimerization products of diisocyanates.
- the uretdione diisocyanates can be used as the sole component or in a mixture with other polyisocyanates, in particular those mentioned under 1).
- These biuret polyisocyanates generally have an NCO content of 18 to 22 wt .-% and an average NCO functionality of 2.8 to 4.5.
- oxadiazinetrione-containing polyisocyanates preferably derived from hexamethylene diisocyanate or isophorone diisocyanate. Such oxadiazinetrione-containing polyisocyanates are accessible from diisocyanate and carbon dioxide.
- Iminooxadiazindion phenomenon containing polyisocyanates preferably derived from hexamethylene diisocyanate or isophorone diisocyanate.
- Such iminooxadiazine-dione-containing polyisocyanates can be prepared from diisocyanates by means of special catalysts.
- hyperbranched polyisocyanates as they are known for example from
- polyurethane-polyisocyanate prepolymers of di- and / or polyisocyanates with alcohols.
- the polyisocyanates 1) to 1 1) can be used in admixture, optionally also in admixture with diisocyanates.
- the polyisocyanates (A) may also be present at least partially in blocked form.
- Suitable groups for blocking isocyanates are described in D.A. Wieks, Z.W. Wieks, Progress in Organic Coatings, 36, 148-172 (1999), 41, 1-83 (2001) and 43, 131-140 (2001).
- Preferred compounds (A) are the urethanes, biurets and isocyanurates, particularly preferably the isocyanurates of 1,6-hexamethylene diisocyanate (HDI) or 1-isocyanato-3-isocyanato-methyl-3,5,5-trimethyl-cyclohexane, very particularly preferably of 1,6-hexamethylene diisocyanate.
- HDI 1,6-hexamethylene diisocyanate
- 1-isocyanato-3-isocyanato-methyl-3,5,5-trimethyl-cyclohexane very particularly preferably of 1,6-hexamethylene diisocyanate.
- polyisocyanates (A) may still have a small proportion of the monomeric diisocyanate on which they are based, for example up to 5% by weight, more preferably up to 3% by weight, very preferably up to 2, in particular up to 1, especially up to 0, 5 and even up to 0.25% by weight.
- the isocyanate-reactive groups in compound (B) are preferably -OH, -SH, or -NHR 8 , more preferably -OH or -SH, and very particularly preferably -OH.
- a thioether group within the meaning of the present application is understood to mean a grouping -S- which is substituted on both sides by (cyclo) aliphatic or aromatic carbons, preferably by (cyclo) aliphatic and particularly preferably aliphatic carbon atoms.
- (cyclo) aliphatic or aromatic carbon is meant a carbon atom which is part of a (cyclo) aliphatic or aromatic radical which, in turn, may be substituted with isocyanate-reactive groups.
- both (cyclo) aliphatic or aromatic radicals are with exactly substituted an isocyanate-reactive group.
- component (B) is selected from the group consisting of compounds of the formula
- R 4 and R 5 are each independently C 1 -C 6 -alkylene, optionally interrupted by one or more oxygen and / or sulfur atoms, C 2 -C 6 -alkylene, C 6 -C 12 -arylene, C 5 -C 12 -cycloalkyl, where the radicals mentioned are each denoted by functional groups, aryl, alkyl, aryloxy, alkyloxy, halogen, heteroatoms and / or heterocycles may be substituted.
- R 4 and R 5 are each independently of one another C 1 -C 6 -alkylene, C 6 -C 12 -arylene or C 5 -C 12 -cycloalkyl and particularly preferably, independently of one another, C 1 -C 6 -alkylene and in particular C 2 -C 6 -alkylene, the radicals mentioned may each be substituted by functional groups, aryl, alkyl, aryloxy, alkyloxy, halogen, heteroatoms and / or heterocycles, but are particularly preferably unsubstituted.
- R 4 and R 5 are independently selected from the group consisting of 1, 2-ethylene, 1, 2-propylene, 1, 3-propylene, 1, 4-butylene, 1, 5-pentylene, 1, 6- Hexylene, 2-methyl-1, 3-propylene, 2-ethyl-1,3-propylene, 2,2-dimethyl-1,3-propylene, 2,2-dimethyl-1,4-butylene, 3-oxa 1, 5-pentylene, 3,6-dioxa-1, 8-octylene, 3,6,9-trioxa-1, 1 1-undecylene, 1, 1, 1, 2, 1, 3 or 1, 4-cyclohexylene, 1, 2 or 1, 3-cyclopentylene, 1, 2, 1, 3 or 1, 4-phenylene and 4,4'-biphenylene.
- R 4 and R 5 are independently selected from the group consisting of 1, 2-ethylene, 1, 2-propylene, 1, 3-propylene, 3-oxa-1, 5-pentylene and 1, 4-phenylene ,
- R 4 and R 5 are each independently 1, 2-ethylene, 1, 2-propylene or 1, 3-propylene and especially to 1, 2-ethylene.
- R 4 and R 5 are the same.
- the compounds (B1) to (B4) the compounds (B1) are preferred.
- Component (B) is preferably 3-thiapentane-1, 5-diol (thiodiglycol), 1, 5-dimethyl-3-thiapentane-1, 5-diol, 1-methyl-3-thiahexane-1, 6-diol, 4-thiaheptane-1, 7-diol, 4,4'-thio bis (6-tert-butyl-m-cresol) and 4,4'-dihydroxydiphenyl sulfide, more preferably 3-thiapentane-1, 5-diol.
- the content of component (B) in the water-emulsifiable polyisocyanate according to the invention is generally 0.5 to 15% by weight, based on the sum of (A), (B) and (C), preferably 1 to 10% by weight, more preferably 1.2 to 7 and most preferably 1, 5 to 5% by weight.
- Component (C) is at least one, for example one to three, preferably one to two and particularly preferably exactly one compound having at least one, preferably one or two and more preferably exactly one isocyanate-reactive group and at least one, preferably exactly one dispersive group.
- These may preferably be compounds (C1) or (C2).
- RG is at least one isocyanate-reactive group
- R 6 is an aliphatic, cycloaliphatic or aromatic radical containing 1 to 20 carbon atoms.
- RG examples are -OH, -SH, -NH 2 or -NHR 7 , wherein R 7 is hydrogen, methyl, ethyl, iso-propyl, n-propyl, n-butyl, / so-butyl, sec-butyl or ferric Butyl may mean.
- DG can be either ionic, for example anionic or cationic, or nonionic, preferably anionic or nonionic, and most preferably nonionic.
- anionic groups examples of DG are -COOH, -SO3H, -OPO3H or -PO3H and their anionic forms to which any counterion may be associated, eg Li + , Na + , K + , Cs + , Mg 2+ , Ca 2+ , Ba 2+ , ammonium, methylammonium, dimethylammonium, trimethylammonium, ethylammonium, diethylammonium, triethylammonium, tributylammonium, di- / so propyl-ethyl-ammonium, benzyldimethylammonium, piperidinium, piperazinium, ⁇ , ⁇ '-dimethylpiperazinium, dimethylcyclohexylammonium, Methyldic
- R 6 may be, for example, methylene, 1,2-ethylene, 1,2-propylene, 1,3-propylene, 1,2-butylene,
- an anionic component (C1) is e.g. mercaptoacetic acid, mercaptopropionic acid, thiolactic acid, mercaptosuccinic acid, glycine, iminodiacetic acid, sarcosine, alanine, ⁇ -alanine, leucine, isoleucine, aminobutyric acid, hydroxyacetic acid, hydroxypivalic acid, lactic acid, hydroxysuccinic acid, hydroxydecanoic acid, dimethylolpropionic acid, dimethylolbutyric acid, ethylenediaminetriacetic acid, hydroxydodecanoic acid , Hydroxyhexadecanoic acid, 12-hydroxystearic acid, amino-substituted alkylbenzenesulfonic acids as described in WO 2009/010469, aminonaphthalenecarboxylic acid, hydroxyethanesulfonic acid, hydroxypropanesulfonic acid, mercaptoethan
- the aforementioned acids if they are not already salts, partially or completely neutralized, preferably with alkali metal salts or amines, preferably tertiary amines.
- Compounds (C1) with cationic groups DG may contain at least one isocyanate-reactive group and at least one cationic or cationic group-transferable hydrophilic group, and are for example those described in EP-A1 582 166, there especially by S. 5, Z. 42 to p. 8, Z. 22 and in particular from p. 9, Z. 19 to p. 15, Z. 34, or in EP-A1 531 820, there in particular from p. 3, Z. 21 to p. 4, Z. 57 or in DE-A1 42 03 510, there especially from page 3, Z. 49 to page 5, Z. 35 are described. These documents are hereby expressly incorporated herein by reference.
- Compounds (C1) may contain at least one, preferably exactly one group reactive toward isocyanate groups and at least one, preferably exactly one anionic or anionic group-transferable hydrophilic group and are for example those as described in EP-A1 703 255, there in particular from S. 3, Z. 54 to S. 4, Z. 38, in DE-A1 197 24 199, there especially from S. 3, Z. 4 to Z. 30, in DE-A1 40 10 783 , there especially of Sp. 3, Z. 3 to Z. 40, in DE-A1 41 13 160, there especially of Sp. 3, Z. 63 to Sp. 4, Z.
- Preferred compounds (C1) are those in which DG is a nonionic group. These preferred compounds (C1) contain at least one, preferably exactly one isocyanate-reactive group and at least one, preferably exactly one nonionic hydrophilic group.
- This hydrophilic group is at least one at least 7, preferably at least 10 ethylene oxide groups having monoalcohol.
- the component (C1) contains not more than 30 ethylene oxide groups, preferably not more than 25 and particularly preferably not more than 20 ethylene oxide groups.
- ethylene oxide groups are understood as meaning groups -CH 2 -CH 2 -O- which are incorporated in the component (C 1) in a recurring manner.
- Suitable monools whose ethoxylated products can be used as components (C1) are methanol, ethanol, isopropanol, n-propanol, n-butanol, isobutanol, sec-butanol, tert-butanol, n-hexanol, n-heptanol, n-octanol, n-decanol, n-dodecanol (lauryl alcohol), 2-ethylhexanol, cyclopentanol, cyclohexanol, cyclooctanol and cyclododecanol.
- Preferred are the mentioned C1 to C4 alkanols, particularly preferred is methanol.
- Particularly preferred compounds (C1) are polyalkylene oxide polyether alcohols which are obtainable by alkoxylation of monohydroxy compounds of the general formula
- R 1 , R 2 and R 3 independently of one another are each independently C 1 -C 6 -alkyl, C 2 -C 6 -alkyl which is optionally interrupted by one or more oxygen and / or sulfur atoms, C 1 -C 12 -aryl, C 5 -C 12 -cycloalkyl or R 5 and R 3 together form an unsaturated, saturated or aromatic and optionally interrupted by one or more oxygen and / or sulfur atoms ring, wherein said radicals each may be substituted by functional groups, aryl, alkyl, aryloxy, alkyloxy, halogen, heteroatoms and / or heterocycles.
- R 1 is C 1 - to C 4 -alkyl, ie methyl, ethyl, / so-propyl, n-propyl, n-butyl, / is-butyl, sec-butyl or fer-butyl, more preferably R 1 is methyl.
- Suitable monohydric starter molecules may be saturated monoalcohols, such as methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, sec-butanol, the isomeric pentanols, hexanols, octanols and nonanols, n-decanol, n-dodecanol, n-tetradecanol, n-hexadecanol, n-octadecanol, cyclohexanol, cyclopentanol, the isomeric methylcyclohexanols or hydroxymethylcyclohexane, 3-ethyl-3-hydroxymethyloxetane, or tetrahydrofurfuryl alcohol; unsaturated alcohols such as allyl alcohol, 1, 1-dimethyl-allyl alcohol or oleic alcohol, aromatic alcohols such as phenol,
- Preferred compounds (C1) are polyether alcohols based on polyalkylene oxide polyether alcohols, in the preparation of which saturated aliphatic or cycloaliphatic alcohols of the abovementioned type were used as starter molecules.
- Very particularly preferred are those based on polyalkylene oxide polyether alcohols which have been prepared using saturated aliphatic alcohols having 1 to 4 carbon atoms in the alkyl radical.
- Especially preferred are methanol-initiated polyalkylene oxide polyether alcohols.
- the monohydric polyalkylene oxide polyether alcohols generally have on average 7 to 30, preferably 7 to 25, particularly preferably 7 to 20, very particularly preferably 10 to 20 ethylene oxide units per molecule.
- Preferred polyether alcohols (C1) are thus compounds of the formula
- R 1 has the meanings given above,
- k is an integer from 7 to 30, more preferably 7 to 25 and especially 10 to 20, and
- polyether alcohols may contain further isocyanate-reactive compounds with anionic or cationic groups, for example carboxylate, sulfonate or ammonium groups, as hydrophilic synthesis components.
- anionic or cationic groups for example carboxylate, sulfonate or ammonium groups, as hydrophilic synthesis components.
- Compounds (C2) are phosphoric acid esters of the formulas (Ia) or (Ib) or mixtures thereof:
- R 10 and R 11 independently of one another are alkyl, preferably C 1 - to C 20 -alkyl, cycloalkyl, preferably C 4 -C 5 -cycloalkyl, aryl, preferably C 6 - to C 10 -aryl, or aralkyl, preferably C 7 - to C 15 -aralkyl can.
- the groups R 10 and R 11 may also be interrupted by heteroatoms such as O, N or S, but should not carry any isocyanate-reactive groups such as NH, OH, SH, COOH.
- Preferred compounds (C2) are monomethyl phosphate, dimethyl phosphate, monoethyl phosphate, diethyl phosphate, mono-n-butyl phosphate, di-n-butyl phosphate, ⁇ -2-ethylhexyl phosphate, di-2-ethylhexyl phosphate and mixtures thereof ,
- radicals R 10 and R 11 are particularly preferably derived from fatty acid alcohols or alkoxylated fatty acid alcohols and are, for example, those of the general formula (II) wherein
- n 0 (zero) or a positive integer from 1 to 20 and
- the compounds of the formulas (Ia) and (Ib) are employed as mixtures, they are preferably used in a molar ratio of monoester (Ib) and diester (Ia) of 5:95 to 95: 5, preferably 20:80 to 80 : 20, more preferably from 30:70 to 70:30 and especially from 33:67 to 67:33 used. It is believed that when reacting isocyanates with such phosphoric acid esters in each case one of the hydroxy groups of the phosphoric acid ester reacts with the NCO groups of the isocyanate in an addition reaction to form a covalent bond. Among the compounds (C1) and (C2), the compounds (C1) are preferred.
- the reaction takes place while maintaining an equivalent ratio of NCO groups to isocyanate-reactive groups (sum in (B) and (C)) of at least 5: 1, preferably at least 7: 1 and more preferably at least 10: 1 and up to 100: 1, preferably up to 50: 1, more preferably up to 30: 1, most preferably up to 25: 1 and especially up to 18: 1.
- starting component (A) at least partly with (B) and only then with (C), or conversely, starting component (A) at least partially with (C) and only subsequently with (B) implement.
- the reaction mixture is reacted with component (C) in an amount such that the final product has a content of ethylene oxide groups, calculated as 44 g / mol, based on the sum of components (A), (B) and (C) of at least 12 % By weight, preferably at least 14 and more preferably at least 15% by weight.
- the content of ethylene oxide groups generally does not exceed 25% by weight, preferably not more than 23, particularly preferably not more than 20% by weight.
- the reaction time is generally 10 minutes to 5 hours, preferably 15 minutes to 4 hours, more preferably 20 to 180 minutes and most preferably 30 to 120 minutes.
- suitable catalysts may optionally be used.
- the reaction is preferably accelerated by adding a suitable catalyst.
- a suitable catalyst are known from the literature, for example from G. Oertel (ed.), Polyurethane, 3rd edition 1993, Carl Hanser Verlag, Kunststoff - Vienna, pages 104 to 1 10, chapter 3.4.1.
- Catalysts preferred are organic amines, in particular tertiary aliphatic, cycloaliphatic or aromatic amines, Bransted acids and / or Lewis acidic organometallic compounds, particularly preferred are Lewis acidic organometallic compounds.
- Other metal catalysts are described by Blank et al. in Progress in Organic Coatings, 1999, Vol. 35, pages 19-29.
- Suitable catalysts are in particular zinc compounds, such as.
- Zinc (II) acetylacetonate, tin compounds such as. Tin (II) n-octanoate, stannous (II) -2-ethyl-1-hexanoate, stannous laurate, dibutyltin oxide, dibutyltin diclond, dibutyltin diacetate, dibutyltin dilaurate, dibutyltin dimaleate or dioctyltin diacetate, aluminum tri (acetoacetate), iron (III) chloride, potassium octoate, manganese, cobalt, bismuth, Zn (II), Zr (IV) or nickel compounds and strong acids such. As trifluoroacetic acid, sulfuric acid, hydrogen chloride, hydrogen bromide, phosphoric acid or perchloric acid, or any mixtures of these catalysts.
- Preferred catalysts for the process according to the invention are zinc compounds of the abovementioned type. Very particular preference is given to the use of zinc (II) n-octanoate, zinc (II) 2-ethyl-1-hexanoate and / or zinc (II) stearate.
- Metal complexes such as acetylacetonates of iron, titanium, aluminum, zirconium, manganese, nickel, zinc and cobalt are also possible.
- Zirconium, bismuth, titanium and aluminum compounds used. These are e.g. Zirconium tetraacetylacetonate (e.g., K-KAT® 4205 from King Industries); Zirconium dionates (e.g., K-KAT® XC-9213; XC-A 209 and XC-6212 from King Industries); Aluminum dionate (e.g., K-KAT® 5218 from King Industries).
- the zinc carboxylates are preferred, more preferably those of carboxylic acids having at least two and up to twelve carbon atoms, especially zinc (II) diacetate or zinc (II) dioctoate or zinc (II) neodecanoate.
- Commercially available catalysts are, for example, Borchi® Kat 22 from OMG Borchers GmbH, Langenfeld, Germany.
- the bismuth carboxylates are preferred, more preferably those of carboxylic acids having at least two and up to twelve carbon atoms, in particular bismuth octoates, 2-ethylhexanoates, -neodecanoates, or -pivalates; for example, K-KAT 348, XC-B221; XC-C227, XC 8203 and XK-601 from King Industries, TIB KAT 716, 716LA, 716XLA, 718, 720, 789 from TIB Chemicals and those from Shepherd Lausanne, and, for example, Borchi® Kat 24; 315; 320 from OMG Borchers GmbH, Langenfeld, Germany.
- titanium compounds preference is given to the titanium tetra-alcoholates Ti (OR) 4 , particularly preferably those of alcohols ROH having 1 to 8 carbon atoms, for example methanol,
- These catalysts are used, if at all, in an amount of 0.001 to 5 wt .-%, preferably 0.005 to 1 wt .-%, based on the total weight of the reactants used.
- the polyaddition for the preparation of the polyurethane preparation can be carried out particularly preferably in the presence of cesium salts, as described in DE 10161 156.
- Preferred cesium salts are compounds, in which the following anions are used: F, C, CIO, Clos, CIO4-, Br, J, IO3-, CN-, OCN-, N0 2 ", NO3-, HCO3- , C0 3 2 " , S 2" , SH-, HSO 3 " , S0 3 2” , HSO 4 " , S0 4 2 -, S2O 2 2 -, S2O4 2 -, S 2 0 5 2 -, S 2 0 6 2 -, S2O7 2 -, S 2 0 8 2 -, H2PO2-, H2PO4-, HPO4 2 -, PO4 3 -, P2O7 4 -, (OC n H 2 n + i) " , (C n H 2 n
- cesium carboxylates in which the anion obeys the formulas (C n H 2 O-1 O 2) " and (C n + i H 2 O-20 4 ) 2" with n being 1 to 20.
- Very particularly preferred cesium salts have, as anions, monocarboxylates of the general formula (C n H 2n-iO 2) - , where n is the numbers 1 to 20.
- formate, acetate, propionate, hexanoate and 2-ethylhexanoate Particular mention should be made here of formate, acetate, propionate, hexanoate and 2-ethylhexanoate.
- the cesium salts are used in amounts of 0.01 to 10 mmol cesium salt per kg of solvent-free approach. Preferably, they are used in amounts of 0.05 to 2 mmol cesium salt per kg of solvent-free approach.
- the cesium salts can be added to the batch in solid form, but preferably in dissolved form.
- Suitable solvents are polar, aprotic solvents or protic solvents.
- Alcohols are particularly suitable in addition to water; very particularly suitable are polyols, as they are otherwise used as building blocks for polyurethanes, such as.
- Ethane, propane and butane diols Ethane, propane and butane diols.
- the use of the cesium salts makes it possible to carry out the polyaddition under the usual conditions.
- the addition to the reaction mixture can be carried out by any method.
- the components (B) and (C) are bound predominantly via urethane groups, whereas the bond via allophanate groups should account for the smaller part.
- urethane groups preferably more than 50 mol% are bound via urethane groups, particularly preferably at least 60 mol%, very particularly preferably at least 66 mol%, in particular at least 75 mol%, specifically at least 80 mol% and even at least 90 mol%.
- reaction conditions are preferably selected such that less than 10 mol% of the hydroxy groups in the components (B) and (C) are bound in the product via allophanate groups. This can be achieved, for example, by avoiding such reaction conditions as described in EP 959087 A1 for achieving a high allophatic content.
- allophanate groups can be kept low by maintaining the reaction temperature in the presence of a catalyst at not more than 90 ° C, preferably not more than 85 and more preferably not more than 80 ° C.
- the course of the implementation can be achieved by z. B. titrimetric determination of the NCO content be followed.
- the reaction is stopped. This can be done by cooling the reaction mixture to room temperature in purely thermal reaction, for example.
- suitable deactivators are, for example, inorganic or organic acids, the corresponding acid halides and alkylating agents. Examples which may be mentioned are phosphoric acid, monochloroacetic acid, dodecylbenzenesulfonic acid, benzoyl chloride, dimethyl sulfate and preferably dibutyl phosphate and di-2-ethylhexyl phosphate.
- the deactivating agents can be used in amounts of 1 to 200 mol%, preferably 20 to 100 mol%, based on the moles of catalyst.
- the resulting polyisocyanate mixtures generally have an NCO content of preferably 14.0 to 20.0% by weight, particularly preferably 15.0 to 19.0% by weight.
- the resulting polyisocyanate mixtures generally have a viscosity at 23 ° C. of from 2.5 to 12 Pas, more preferably from 3 to 8 Pas.
- Suitable solvents are, for example, the known per se conventional paint solvents, such. Ethyl acetate, butyl acetate, ethylene glycol monomethyl or ethyl ether acetate, 1-methoxypropyl 2-acetate, 3-methoxy-n-butyl acetate, acetone, 2-butanone, / so-butyl methyl ketone, 4-methyl-2-pentanone, cyclohexanone, cyclopentanone , Toluene, xylene, chlorobenzene, white spirit, higher substituted aromatics, such as those sold under the names Solventnaphtha, Solvesso, Shellsol, Isopar, Nappar and Diasol, and -butyl ether acetate, N-methylpyrrolidone, N-ethylpyrrolidone and N-methylcaprolactam, and preferably carbon
- the solvent (D) can be present in amounts of 0 to 60% by weight, based on the total mixture (sum of components (A), (B) and (C)), preferably in amounts of 0 to 50% by weight.
- the mixtures can preferably be dispersed in water to prepare aqueous dispersions, more preferably the mixtures are mixed into aqueous dispersions.
- the Polyisocyanatzur is suitable for modifying aqueous coating compositions (paint, protective coatings) for example wood, wood veneer, paper, cardboard, textile, leather, fleece, plastic surfaces, glass, ceramics, mineral building materials such as cement blocks and fiber cement boards, metals or coated Metals, adhesives or impregnating agents, for example for dyeing, based on aqueous dispersions or solutions having a solids content of from 5 to 60% by weight, preferably from 5 to 50% by weight.
- Suitable coating agents are the known aqueous dispersions of homo- and copolymers of olefinically unsaturated monomers or polyurethanes or solutions of natural substances, such as casein, into consideration.
- the polyisocyanate formulations can be used as crosslinking components in aqueous dispersions.
- the polyisocyanate formulations are generally added to the aqueous coating compositions in an amount of from 1 to 25, preferably from 2.5 to 20 percent by weight, based on the solids content of the coating composition.
- polyisocyanate preparations can be used both in one-component coating compositions, for example in the form of polyurethane dispersions, or in admixture with a hydroxyl-containing binder as a two-component polyurethane coating composition
- Suitable dispersions of homo- or copolymers of olefinically unsaturated monomers are e.g. known per se dispersions of homopolymers or copolymers based on vinyl esters of carboxylic acids having 2 to 18, preferably 2 to 4 carbon atoms, in particular vinyl acetate, optionally with up to 70% by weight, based on the total amount of olefinically unsaturated monomers other olefinically unsaturated monomers and / or of homopolymers or copolymers of (meth) acrylic acid esters of alcohols having 1 to 18, preferably 1 to 4 carbon atoms, in particular (meth) acrylic acid, methyl, ethyl, propyl, n-butyl, hydroxyethyl or hydroxypropyl esters, optionally together with up to 70% by weight of other olefinically unsaturated monomers and / or butadiene-styrene copolymers having a butadiene content of about 20 to
- aqueous dispersions of copolymers of 90 to 99.5% by weight of acrylates or methacrylates of alkanols containing 1 to 4 carbon atoms and 0.5 to 10% by weight, based in each case on the copolymer, of hydroxyalkyl acrylates and methacrylates with 2 to 20 carbon atoms in the hydroxyalkyl radical, such as hydroxyethyl, hydroxypropyl or hydroxybutyl acrylate or methacrylate.
- Such dispersions are known per se and can be prepared in the customary manner by emulsion polymerization (see Houben-Weyl, Methods of Organic Chemistry, 4th Edition, Vol. E 20, p.217 ff.).
- Suitable aqueous polyurethane dispersions are those of the type known per se, as described, for example, in US Pat. No. 3,479,310, GB-A 1 076 688, US Pat. No. 4,108,814, US Pat. No. 4,092,286, DE-A 2 651 505, US Pat. US-A 4,190,566, DE-A 2,732,131 or DE-A 2,811,148 are described.
- the aqueous dispersions used may contain the customary auxiliaries and additives.
- fillers such as quartz powder, quartz sand, finely divided silica, barite, calcium carbonate, chalk, dolomite or talc, which are often used together with suitable wetting agents such as polyphosphates such as sodium hexametaphosphate, naphthalenesulfonic, ammonium or Natriumpolyacrylklad, the Wetting agents are generally added in amounts of 0.2 to 0.6% by weight, based on the filler.
- auxiliaries are e.g. in amounts of from 0.01 to 1% by weight, based on the dispersion, of organic thickening agents to be used, e.g. Cellulose derivatives, alginates, starch or starch derivatives or polyacrylic acid or in amounts of 0.05 to 5 wt.%, Based on the dispersion, to be used inorganic thickening agents, such. Bentonites, or the organic thickening agents, e.g. Polyurethane thickeners.
- Fungicides for preservation can also be added to the dispersions. These are generally used in amounts of from 0.02 to 1% by weight, based on the dispersion. Suitable fungicides are, for example, phenol and cresol derivatives or tin-organic compounds.
- Substrates for impregnations are e.g. synthetic or non-synthetic fibers or their fabrics or nonwovens.
- the mixtures can be dispersed very finely in aqueous dispersions.
- the resulting dispersions are very stable on storage.
- less additional amount of the water-emulsifiable polyisocyanate is required in order to adjust or achieve the desired properties of the dispersion during use.
- the mixtures can of course be mixed with conventional auxiliaries and additives of the coating technology. These include, for example, defoamers, thickeners, auxiliary auxiliaries, pigments, emulsifiers, dispersing aids and also solvents.
- auxiliaries and additives of the coating technology include, for example, defoamers, thickeners, auxiliary auxiliaries, pigments, emulsifiers, dispersing aids and also solvents.
- the desired processing viscosity is adjusted by adding water.
- Beam dispersion are used.
- the coating compositions containing the mixtures can be used in particular as primers, fillers, pigmented topcoats and clearcoats in the field of car repair or large-vehicle painting.
- the coating compositions are particularly suitable for applications in which particularly high application safety, outdoor weathering resistance, appearance, solvent resistance, chemical resistance and water resistance are required, as described in the autore- paratory and large vehicle painting.
- the coating compositions containing the mixtures can be prepared by a wide variety of spraying methods, such as e.g. Air pressure, airless or electrostatic spray processes using single or two-component spray systems, but also by spraying, filling, doctoring, brushing, rolling, casting, lamination, injection molding or coextrusion are applied.
- spraying methods such as e.g. Air pressure, airless or electrostatic spray processes using single or two-component spray systems, but also by spraying, filling, doctoring, brushing, rolling, casting, lamination, injection molding or coextrusion are applied.
- the drying and curing of the coatings is generally carried out under normal temperature conditions, i. without heating the coating.
- the blends may also be used to prepare coatings which, after application at elevated temperature, e.g. at 40 - 250 ° C, preferably 40 - 150 ° C and especially at 40 to 100 ° C dried and cured.
- elevated temperature e.g. at 40 - 250 ° C, preferably 40 - 150 ° C and especially at 40 to 100 ° C dried and cured.
- the following examples are intended to illustrate the characteristics of the invention without, however, limiting it.
- Monofunctional polyethylene oxide with an OH number of 1 12 (according to DIN 53240, June 2013) and a molecular weight of 500 g / mol started on methanol and prepared under potassium hydroxide catalysis. The remaining basic catalyst residues were then neutralized with acetic acid and the product was desalted. In this case, formed potassium acetate is removed.
- Luhydran® S938T acrylate-based aqueous polyol, commercially available from BASF SE, Ludwigshafen, OH number 100 mg KOH / g, 45% strength in water
- the pH of the mixture was adjusted to 8.5 using 0.9 g of a 50% solution of dimethylethanolamine in water.
- the application viscosity was adjusted by means of 7.8 g of water and 0.52 g of BYK® 340 (BYK, polymeric fluorine defoamer) defoamer.
- the polyisocyanates from the above table were diluted with dipropylene glycol dimethyl ether to a solids content of 80%.
- films were mounted on cardboard with a wet film thickness of 150 ⁇ using a doctor blade.
- the gloss was determined after curing for 30 minutes at 60 ° C at an angle of 20 ° with a micro-TRI-gloss ⁇ apparatus from BYK.
- Example 3 and Comparative Example 7 the same molar amounts of OH components were used, which originate in Comparative Example 7 exclusively from the polyether waiving the inventive component (B).
- component (B) in the polyisocyanates according to the invention.
Abstract
Description
Claims
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JP2016511069A JP2016524631A (en) | 2013-05-02 | 2014-04-30 | Water-emulsifiable isocyanate for coatings with improved gloss |
EP14720612.2A EP2992028B1 (en) | 2013-05-02 | 2014-04-30 | Water-emulsifiable isocyanates for coatings having an improved gloss |
US14/888,181 US20160060427A1 (en) | 2013-05-02 | 2014-04-30 | Water-emulsifiable isocyanates for coatings having an improved gloss |
KR1020157034341A KR20160003852A (en) | 2013-05-02 | 2014-04-30 | Water-emulsifiable isocyanates for coatings having an improved gloss |
CN201480038169.4A CN105358600A (en) | 2013-05-02 | 2014-04-30 | Water-emulsifiable isocyanates for coatings having an improved gloss |
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US20170341699A1 (en) * | 2016-05-24 | 2017-11-30 | Kawasaki Jukogyo Kabushiki Kaisha | Straddle-type vehicle and external members thereof |
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CN114340587A (en) * | 2019-09-06 | 2022-04-12 | 联合利华知识产权控股有限公司 | Microcapsules and hair care compositions |
CN115838463A (en) * | 2021-09-18 | 2023-03-24 | 四川大学 | Preparation method of water-based room temperature self-repairing polyurethane containing triple dynamic bonds |
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Also Published As
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WO2014177421A1 (en) | 2014-11-06 |
EP2992027A1 (en) | 2016-03-09 |
EP2992028A1 (en) | 2016-03-09 |
KR20160003852A (en) | 2016-01-11 |
CN105358600A (en) | 2016-02-24 |
EP2992028B1 (en) | 2017-10-04 |
US9902871B2 (en) | 2018-02-27 |
US20160060427A1 (en) | 2016-03-03 |
CN105308089A (en) | 2016-02-03 |
JP2016518497A (en) | 2016-06-23 |
US20160075912A1 (en) | 2016-03-17 |
CN105308089B (en) | 2018-08-10 |
JP2016524631A (en) | 2016-08-18 |
KR20160003851A (en) | 2016-01-11 |
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