WO2014166395A1 - Coal gangue pyrolysis device - Google Patents

Coal gangue pyrolysis device Download PDF

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Publication number
WO2014166395A1
WO2014166395A1 PCT/CN2014/075018 CN2014075018W WO2014166395A1 WO 2014166395 A1 WO2014166395 A1 WO 2014166395A1 CN 2014075018 W CN2014075018 W CN 2014075018W WO 2014166395 A1 WO2014166395 A1 WO 2014166395A1
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WO
WIPO (PCT)
Prior art keywords
gas
pipe
combustion
air
chamber
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PCT/CN2014/075018
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French (fr)
Chinese (zh)
Inventor
王新民
Original Assignee
山西鑫立能源科技有限公司
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Publication of WO2014166395A1 publication Critical patent/WO2014166395A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B21/00Heating of coke ovens with combustible gases
    • C10B21/10Regulating and controlling the combustion
    • C10B21/12Burners
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B3/00Coke ovens with vertical chambers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B3/00Coke ovens with vertical chambers
    • C10B3/02Coke ovens with vertical chambers with heat-exchange devices
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/58Production of combustible gases containing carbon monoxide from solid carbonaceous fuels combined with pre-distillation of the fuel
    • C10J3/60Processes
    • C10J3/62Processes with separate withdrawal of the distillation products

Definitions

  • the invention relates to a technology for pyrolysis gasification of coal gangue, in particular to a coal gangue pyrolysis device.
  • Coal gangue - the stone selected from the raw coal is the waste residue of the coal preparation plant. It is not easy to handle. China has hundreds of millions of tons of coal gangue that cannot be used every year, and it still continues to discharge about 100Mt per year, not only accumulating land, but also It can spontaneously pollute the air or cause fires, causing serious environmental pollution.
  • coal gangue Due to billions of years of coalification, coal gangue contains 20-30% of carbon, oil and gas, of which oil and gas account for 11-15% and carbon accounts for 7-15%. Pyrolysis and gasification of coal gangue to obtain oil and gas products and 70-80% solid products (components of silica, alumina, ferric oxide, titanium dioxide, calcium oxide, magnesium oxide, potassium oxide, sodium oxide, The composition of phosphorus pentoxide, manganese oxide and sulfur trioxide is a clinker of silicon-aluminum refractory materials, which has economic value and social benefits.
  • the inventors have long studied the physical properties of coal gangue and the pyrolysis gasification process of high temperature coal, and innovated a new set of high-temperature pyrolysis gasification integrated process and device for coal gangue.
  • the invention provides a coal gangue pyrolysis device, which utilizes the net gas recovered and purified by the waste gas generated in the coal gangue pyrolysis gasification process for combustion, and provides heat and temperature required for pyrolysis gasification of coal gangue to ensure coal The pyrolysis and gasification of the meteorites proceed smoothly, saving the cost of pyrolysis and gasification.
  • the coal gangue pyrolysis device is arranged in the middle of the furnace body, and mainly comprises a pyrolysis gasification chamber, an external gas heating device, an internal gas heating device, a gas reversing device, a central support bow, and the pyrolysis gasification chamber is made of fireproof
  • the inner and outer ring walls of the heat-conducting material form an annular space surrounding the outer periphery of the pyrolysis gasification outdoor wall ring as an external gas heating device, and the pyrolysis gasification indoor ring wall ring is an internal gas heating device; the external gas heating
  • the device is mainly composed of a plurality of groups of structures associated with a first gas heater and a second gas heater.
  • the first gas heater mainly comprises a first combustion chamber, a first gas inlet branch pipe and a first heat storage heat exchanger.
  • the first gas entering branch pipe passes through the outer wall of the furnace to the first combustion chamber, and the first combustion chamber is made of a furnace outer wall made of refractory material and a refractory heat conductive material to form a pyrolysis gasification outdoor ring wall and an outer fire channel.
  • the wall encloses a relatively closed gas combustion fire passage, the first heat storage heat exchanger comprising a first heat storage chamber, a first heat storage body, a first air inlet branch pipe and a first combustion exhaust gas discharge branch pipe, first Heat storage chamber
  • the first heat storage body is disposed in the first heat storage chamber, one end of the first heat storage chamber leads to the bottom of the first combustion chamber, and the other end is respectively connected with the first air inlet branch pipe and the first combustion exhaust gas discharge branch pipe
  • the second gas heater also has a second combustion chamber, a second gas inlet branch pipe and a second heat storage heat exchanger, and the first combustion chamber and the immediately adjacent second combustion chamber are externally fired.
  • the top of the partition wall is provided with a combustion chamber through hole, and the combustion chamber through hole connects the first combustion chamber and the immediately adjacent second combustion chamber to form a group; the internal gas heating device is mainly composed of several groups having the same structure.
  • the third gas heater and the fourth gas heater have a structure almost identical to that of the associated first combustion heater and the second combustion heater, except that the third combustion chamber of the third gas heater is made of refractory heat conductive material.
  • the pyrolysis gasification indoor ring wall and the inner fire channel partition wall enclose a relatively closed gas combustion fire passage, and the third gas entering branch pipe passes from the lower side of the central support bow to the third combustion chamber,
  • Three heat storage chamber Positioned on the furnace body below the bow, the third heat storage body is placed in the third heat storage chamber, and one end of the third heat storage chamber extends from the lower side of the bow of the central support bow to the third through the extension passage
  • the other end of the third regenerator is respectively connected with a third air inlet branch pipe and a third combustion exhaust gas discharge branch pipe, and the top of the inner fire passage partition wall between the third combustion chamber and the immediately adjacent fourth combustion chamber a combustion chamber passage is provided, and the combustion chamber passage connects the third combustion chamber and the immediately adjacent fourth combustion chamber to form a group;
  • the gas reversing device comprises an upper disc, a lower disc, a rotary reversing motor, an air blower, The gas fan and the exhaust fan are respectively connected with an air main pipe and a
  • the first air branch pipe is connected to the first air inlet branch pipe and the third air inlet branch pipe, and at the same time, the first gas pipe is connected to the first gas inlet branch pipe and the third gas inlet branch pipe, at the same time,
  • the first combustion exhaust gas pipe is connected with the first combustion exhaust gas discharge branch pipe and the third combustion waste gas discharge branch pipe; similarly, the second air pipe and the second air inlet pipe and the fourth air inlet branch pipe are connected, and at the same time, the second gas
  • the branch pipe and the second gas enter the branch pipe, and the fourth gas enters the branch pipe, and at the same time, the second combustion gas pipe is coupled with the second combustion exhaust gas discharge branch pipe and the fourth combustion exhaust gas discharge branch pipe.
  • the coal gangue pyrolysis device further comprises two sets of surrounding pipes disposed on the outer circumference of the furnace body, including a first air surrounding pipe, a first gas surrounding pipe, a first combustion exhaust gas surrounding pipe, a second air surrounding pipe and a second gas a first combustion pipe;
  • the first air pipe is connected to the first air inlet pipe and the third air inlet pipe through the first air pipe, and the first gas pipe passes through the first The gas sewer pipe and the first gas enter the branch pipe, and the third gas enters the branch pipe.
  • the first combustion exhaust gas pipe passes through the first combustion exhaust gas pipe and the first combustion exhaust gas discharge branch pipe and the third combustion exhaust gas discharge branch pipe.
  • the second air pipe is connected to the branch pipe through the second air pipe and the second air
  • the fourth air pipe is connected to the branch pipe.
  • the second gas pipe enters the branch pipe through the second gas pipe and the second gas pipe
  • the fourth The gas enters the branch pipe connection
  • the second combustion gas pipe is connected to the second combustion exhaust gas discharge branch pipe and the fourth combustion exhaust gas discharge branch pipe through the second combustion exhaust gas pipe.
  • a first one-way air valve is disposed between the first air inlet branch of the first gas heater and the first heat storage chamber, and the first one-way air valve allows air to enter the tube from the first air and the first heat storage
  • the cavity flows into the first combustion chamber;
  • a first one-way exhaust valve is disposed between the first combustion exhaust gas discharge branch pipe and the first heat storage cavity, and the first one-way exhaust gas valve allows the gas combustion exhaust gas to flow through the first combustion chamber through the first The heat storage chamber is finally discharged from the first combustion exhaust gas discharge branch;
  • the second air inlet branch and the second heat storage chamber of the second gas heater are provided with a second one-way air valve, and the second one-way air The valve allows air to flow from the second air inlet pipe and the second heat storage chamber to the second combustion chamber;
  • a second one-way exhaust valve is disposed between the second combustion exhaust gas discharge branch pipe and the second heat storage chamber, and the second one-way exhaust gas valve allows the gas combustion exhaust gas to flow from the second combustion chamber to the second heat storage chamber
  • the external gas heating device is mainly divided into upper, middle and lower three-stage heating, and each segment has nine sets of first gas heaters and second gas heaters having the same structure.
  • the internal gas heating device is mainly divided into upper and lower two-stage heating, and each segment has six sets of third gas heaters and fourth gas heaters having the same structure.
  • the invention can realize the alternating combustion of two gas heaters and the heat storage heat exchange of the two sets of heat storage heat exchangers by the two-in-one operation mode of the gas, so that the gas heater is more efficiently burned and the coal gangue is in the coal thermal gasification.
  • the required temperature and heat make the coal gangue pyrolysis and gasification go smoothly.
  • Figure 1 is a schematic view of a coal gangue pyrolysis gasification furnace of the present invention
  • Figure 2 is a schematic view of a gas commutator of the present invention
  • Figure 3 is a schematic view of the upper plate of the gas commutator of the present invention.
  • Figure 4 is a schematic view of the lower tray of the gas commutator of the present invention.
  • Figure 5 is a cross-sectional view taken along line c-c of Figure 3;
  • Figure 6 is a schematic view showing the connection of the gas commutator and the gas heater pipe network of the present invention.
  • Figure 7 is a schematic cross-sectional view of the t-t in Figure 1;
  • Figure 8 is a schematic cross-sectional view taken along line u-u of Figure 1;
  • Figure 9 is a schematic cross-sectional view taken along line v-v of Figure 1;
  • Figure 10 is a schematic view of the central support bow of the present invention (a schematic cross-sectional view taken at x-x in Figure 1);
  • Figure 11 is a view of the steam passage of the present invention (a schematic cross-sectional view at y-y in Figure 1);
  • Figure 12 is a schematic view of a steam packet line of the present invention (a schematic cross-sectional view taken at z-z in Figure 1);
  • Figure 13 is a schematic view showing the electrical connection of the industrial control center of the present invention.
  • the coal gangue is processed into a particle size of 0 to 20 mm, and the coal gangue scrap is dehydrated and dried in this particle size range, and the drying is sufficient, and the dehydration efficiency is high, but this does not constitute a limitation on the coal gangue required for the present invention.
  • the hot exhaust gas generated after the combustion of the net gas produced by the high-temperature pyrolysis of coal gangue and the waste gasification produced by the water gas reaction is used for the crushed coal gangue pellets to be subjected to humidity conditioning and dehydration before being charged into the furnace.
  • the coal gangue pyrolysis device 6 is disposed in the middle of the furnace body 91, and mainly includes a pyrolysis gasification chamber 61, an external gas heating device 64, an internal gas heating device 67, a gas reversing device 66, and a central support bow 65.
  • the pyrolysis gasification chamber 61 is formed of an annular space by the inner and outer annular walls 612 and 611 of the refractory heat conductive material, and is heated by the outer gas around the outer circumference of the pyrolysis gasification outdoor wall 611 ring.
  • the device 64, the pyrolysis gasification indoor ring wall 612 is an inner gas heating device 67, wherein the outer gas heating device 64 is mainly a plurality of groups (the group 9 of this example) having the same structure of the first gas heater 62 and the second gas.
  • the heater 60 is constructed (see FIG. 1 and FIG. 2), as shown in FIG. 1, FIG. 8, and FIG. 9. Since the pyrolysis gasification chamber 61 has a high height, the external gas heating device 64 is mainly divided into upper, middle and lower three. Segment heating, each segment has 9 sets of first gas heater 62 and second gas heater 60 with the same structure, and the internal gas heating device 67 is mainly divided into upper and lower two-stage heating, and each group has 6 sets of the same structure.
  • the combined third gas heater 68 and the fourth gas heater 69 are configured.
  • the first gas heater 62 mainly includes a first combustion chamber 621, a first gas inlet branch pipe 622 and a first heat storage heat exchanger 624, and the first gas inlet branch pipe 622 passes through the furnace.
  • the outer wall of the body 91 opens into the first combustion chamber 621.
  • the first combustion chamber 621 is surrounded by a refractory material, an outer wall of the furnace body 91, and a refractory and heat-conductive material, which is composed of a pyrolysis gasification outdoor ring wall 611 and an outer fire channel partition wall 625.
  • a relatively closed gas burning fire As shown in FIG. 1 and FIG. 9, the first combustion chamber 621 is surrounded by a refractory material, an outer wall of the furnace body 91, and a refractory and heat-conductive material, which is composed of a pyrolysis gasification outdoor ring wall 611 and an outer fire channel partition wall 625.
  • a relatively closed gas burning fire is surrounded by a refractory material, an outer wall of the furnace body 91, and a refractory and heat-conductive material, which is composed of a pyrolysis gasification outdoor ring wall 611 and an outer fire channel partition wall 625.
  • the first heat storage heat exchanger 624 includes a first heat storage chamber 626, a first heat storage body 623, a first air inlet branch pipe 627, and a first combustion exhaust gas discharge branch pipe 628;
  • the heat chamber 626 is disposed in the outer wall of the furnace body 91.
  • the first heat storage body 623 is disposed in the first heat storage chamber 626.
  • One end of the first heat storage chamber 626 leads to the bottom of the first combustion chamber 621, and the other end is respectively connected to the first wall.
  • the air enters the branch pipe 627 and the first combustion exhaust gas discharge branch pipe 628.
  • a first one-way air valve 629 is provided between the first air inlet branch 627 and the first heat storage chamber 626, and the first one-way air valve 629 allows air to enter the tube 627 from the first air and the first A heat storage chamber 626 flows into the first combustion chamber 621;
  • a first one-way exhaust valve 620 is disposed between the first combustion exhaust gas exhaust branch 628 and the first heat storage chamber 626, and the first one-way exhaust valve 620 allows the gas to burn the exhaust gas.
  • the second gas heater 60 of the same structure mainly includes a second combustion chamber 601, a second gas inlet branch 602, and a second heat storage heat exchanger 604.
  • the second combustion chamber 601 is made of a refractory material, an outer wall of the furnace body 91, and a refractory heat-conducting material, and the pyrolysis gasification outdoor ring wall 611 and the outer fire channel partition wall 625 are relatively closed. The gas burns the fire.
  • the second gas entering branch pipe 602 passes through the outer wall of the furnace body 91 to the first combustion chamber 601.
  • the second heat storage heat exchanger 604 includes a second heat storage chamber 606, a second heat storage body 603, a second air inlet branch pipe 607, and a second combustion exhaust gas discharge branch pipe 608, and a second heat storage chamber 606.
  • the second heat storage body 603 is disposed in the second heat storage chamber 606.
  • the second heat storage chamber 606 has one end leading to the bottom of the second combustion chamber 601, and the other end is connected to the second air inlet branch.
  • a second one-way exhaust valve 600 is disposed between the second combustion exhaust gas exhaust pipe 608 and the second heat storage chamber 606, and the second one-way exhaust gas valve 600 allows the gas combustion exhaust gas to flow from the second combustion chamber 601 through the second heat storage.
  • the chamber 606 is finally discharged from the second combustion exhaust gas discharge branch pipe 608 (of course, using the gas reversing device 66 as described below, when the air main pipe 667 is disconnected from the first air branch pipe 6671, the air main pipe 667 is connected to the second air branch pipe 6673.
  • the combustion exhaust gas main pipe 669 and the first combustion exhaust gas branch pipe 6691 are also connected, and the corresponding combustion exhaust gas main pipe 669 and the second combustion exhaust gas branch pipe 6693 are also cut off; instead, the second one-way air valve 609 can be replaced. And the function of the second one-way exhaust valve 600).
  • a top portion of the outer fire passage partition 625 between the first combustion chamber 621 and the immediately adjacent second combustion chamber 601 is provided with a combustion chamber through hole 6251, and the combustion chamber through hole 6251 will be the first combustion chamber. 621 and the immediately adjacent second combustion chamber 601 are connected to form a group.
  • the external gas heating device 64 has a total of 18 outer fire passage partition walls 625 partition walls to form 9 groups of associated combustion groups; As shown in the figure; because the pyrolysis gasification chamber 61 has a high height, wherein the external gas heating device 64 is mainly divided into upper, middle and lower three-stage heating, each group has 9 groups of the same structure and associated with the first gas heater 62, the second The gas heater 60 is constructed.
  • each combustion chamber is further provided with a combustion chamber temperature monitoring hole 6201 and a combustion chamber observation hole 6202 on the outer wall of the furnace body 91.
  • the combustion chamber observation hole 6202 allows the technician to visually observe the gas combustion of each combustion chamber.
  • a combustion chamber temperature table 6201 is provided in the combustion chamber temperature monitoring hole 6201 for temperature monitoring of the combustion chamber to facilitate evaluation of the coal pyrolysis process.
  • the combustion chamber temperature table 6203 is associated with the industrial control center 90, and the temperature data of the combustion chamber temperature table 6203 is automatically collected by the industrial control center 90.
  • the gas reversing device 66 includes an upper disc 661, a lower disc 662, a rotary commutating motor 663, an air blower 664, a gas blower 665, an exhaust fan 666, and a lower disc. 662 is respectively connected with an air main pipe 667 and a first air pipe 6371, a second air pipe 6673, a gas main pipe 668 and a first gas pipe 6681, a second gas pipe 6683, a combustion exhaust gas main pipe 669 and a second combustion exhaust gas pipe 6693.
  • a first combustion exhaust gas branch 6691 wherein the second combustion exhaust gas branch 6693 and the first combustion exhaust gas branch 6691 and the first air branch pipe 6671 and the second air branch pipe 6673 and the first gas pipe 6681 and the second gas pipe 6681 are disposed. Reversed (shown in Figure 3, Figure 4, Figure 6).
  • the upper plate 661 is attached to the upper plate 662, and the upper plate 661 is respectively provided with an air connecting pipe 6672, a gas connecting pipe 6682, and a combustion exhaust pipe connecting pipe 6692.
  • the motor 663 drives the upper disk 661 to reciprocally rotate on the lower disk 662 to realize that the air main pipe 667 continuously switches on and off with the first air pipe 6671 and the second air pipe 6673, and the gas main pipe 668 continuously communicates with the first gas pipe 6681 and the
  • the two gas manifolds 6683 are switched on and off, and the combustion exhaust gas controller 669 is continuously switched on and off with the second combustion exhaust gas branch 6693 and the first combustion exhaust gas branch 6691 (with the first air branch 6671 and the second air branch 6673 and
  • the switching of the first gas branch 6681 and the second gas branch 6683 is just the opposite).
  • two sets of surrounding pipes are further disposed on the outer circumference of the furnace body 91, including a first air surrounding pipe 6674, a first gas surrounding pipe 6684, a first combustion exhaust gas surrounding pipe 6694, and a second air surrounding.
  • the first air enclosure 6674 connects the first air branch 6671 and the first air inlet branch 627, and the first air branch 6671, the first air envelope 6674, and the first air enter the branch pipe. 627, the first heat storage chamber 626 and the first combustion chamber 621 form the same passage;
  • the first gas enclosure 6684 connects the first gas manifold 6681 and the first gas inlet branch 622, and the first gas manifold 6681, the first gas enclosure 6684, the first gas inlet branch 622 and the first combustion.
  • Room 621 constitutes the same passage;
  • the first combustion exhaust gas pipe 6694 connects the first combustion exhaust gas pipe 6691 with the first combustion exhaust gas discharge branch pipe 628, and the first combustion exhaust gas pipe 6691, the first combustion exhaust gas pipe 6694, and the first combustion exhaust gas.
  • the discharge branch pipe 628 and the first heat storage chamber 626 form the same passage as the combustion chamber 621.
  • the second air enclosure 6675 connects the second air branch 6673 and the second air inlet branch 607, and the second air branch 6673, the second air envelope 6675, the second air enters the branch 607, and the second heat storage.
  • the cavity 606 and the second combustion chamber 601 form the same passage;
  • the second gas sewer 6685 connects the second gas pipe 6683 and the second gas inlet branch 602, and the second gas pipe 6683, the second gas pipe 6685, the second gas enters the branch pipe 602, and the second combustion.
  • Room 601 constitutes the same passage;
  • the second combustion exhaust gas pipe 6695 connects the second combustion gas branch pipe 6693 with the second combustion exhaust gas discharge branch pipe 608, and discharges the second combustion exhaust gas pipe 6693, the second combustion exhaust gas pipe 6695, and the second combustion exhaust gas.
  • the branch pipe 608, the second heat storage chamber 606 and the second combustion chamber 601 form the same passage.
  • the example further includes a gas reversing device controller 906 for controlling the rotary commutating motor 663, air fan 664, gas fan 665, and exhaust fan 666, and the gas reversing device electrical controller 906
  • the rotary commutating motor 663, air fan 664, gas fan 665, and exhaust fan 666 can also be directly controlled by the industrial control center 90, so the gas is set here.
  • the reversing device controller 906 does not constitute a limitation to the scope of protection of this example.
  • the heating method of the external gas heating device 64 is:
  • the industrial control center 90 starts the rotary reversing motor 663 to drive the upper plate 661 to rotate on the lower plate 662, the air main pipe 667 is connected to the first air branch pipe 6671, and the air main pipe 667 and the second air branch pipe 6673 are cut off; meanwhile, the gas The main pipe 668 is also connected to the first gas pipe 6681, and the gas main pipe 668 and the second gas pipe 6668 are in a cut-off state; at the same time, the combustion exhaust gas main pipe 669 is also cut off from the first combustion exhaust gas pipe 6691, and the corresponding combustion exhaust gas main pipe is cut off. 669 is in an on state with the second combustion exhaust gas branch 6693;
  • the industrial control center 90 starts the air fan 664, the gas fan 665 and the exhaust fan 666; the air fan 664 blows the air into the air main pipe 667, and the air sequentially enters through the air connecting pipe 6672, the first air pipe 6371, and the first air pipe.
  • the first air entering branch pipe 627 enters the first heat accumulating chamber 626, and heats the air by using the heat released by the first heat accumulator 623 to enter the first combustion chamber 621; meanwhile, the gas fan 665 passes the waste gas After the product is recovered and purified, the net gas is taken into the gas main pipe 668, and the gas enters the gas connecting pipe 6682, the first gas pipe 6681, the first gas pipe 6684, and the first gas entering branch pipe 622 into the first combustion chamber 621 for combustion.
  • the first combustion chamber 621 is burned after the gas is burned.
  • the exhaust gas can only enter the second combustion chamber 601 through the combustion chamber through hole 6251 in the upper portion of the outer fire passage partition 625, and then passes through the second heat storage chamber 606.
  • the second heat storage body 603 in the heat storage chamber 606 is subjected to heat absorption and temperature reduction, and is discharged from the second combustion exhaust gas discharge branch pipe 608, the second combustion exhaust gas pipe 6695, the second combustion exhaust gas pipe 6693, and the combustion exhaust gas main pipe 669 through the exhaust gas fan 666. ;
  • the industrial control center 90 starts the rotary reversing motor 663 to drive the upper plate 661 to rotate in the opposite direction on the lower plate 662, and the air main pipe 667 is cut off from the first air pipe 6371, and the air main pipe 667 and the second air pipe 6673 are cut off.
  • the gas main pipe 668 and the first gas pipe 6681 are also cut off, the gas main pipe 668 and the second gas pipe 6668 are connected, and at the same time, the combustion exhaust gas main pipe 669 and the first combustion exhaust gas pipe 6691 are also in phase. Turned on, and the corresponding combustion exhaust gas main pipe 669 and the second combustion exhaust gas pipe 6693 are also cut off;
  • the air blower 664 blows air into the air main pipe 667, and the air sequentially enters the second heat storage chamber 606 through the air connection pipe 6672, the second air pipe 6673, the second air pipe 6675, and the second air inlet pipe 607.
  • the heat released by the second heat storage body 603 in the second heat storage chamber 606 heats the air and enters the second combustion chamber 601.
  • the gas fan 665 recovers the waste gas and obtains the net gas into the gas.
  • the main pipe 668, the gas sequentially enters the gas connecting pipe 6682, the second gas pipe 6683, the second gas pipe 6685, and the second gas entering branch pipe 602 enters the second combustion chamber 601 for combustion, at the same time, because the combustion exhaust pipe 669 and The first combustion exhaust gas branch 6691 is turned on, and the corresponding combustion exhaust gas main pipe 669 and the second combustion exhaust gas main pipe 6693 are in a phase cut state, so that the exhaust gas in the second combustion chamber 601 can only pass through the upper portion of the outer fire passage partition wall 625.
  • the combustion chamber through hole 6251 enters the first combustion chamber 621, passes through the first regenerator 626, passes through the first regenerator 603 in the first regenerator 626, and is cooled and cooled, and finally from the first
  • the combustion exhaust gas discharge branch pipe 628, the first combustion exhaust gas pipe 6694, the first combustion exhaust gas pipe 6691, and the combustion exhaust gas pipe 669 are discharged through the exhaust gas fan 666, so the external gas heating device 64 burns the principle after the gas in the first combustion chamber 621 is burned.
  • the generated exhaust gas enters the second combustion chamber 601 from the combustion chamber through hole 6251, and is discharged after the second heat storage body 603 in the second combustion chamber 601 and the second heat storage chamber 606 is cooled by the remaining heat absorption, and vice versa.
  • the exhaust gas generated after the combustion of the gas in the chamber 601 enters the first combustion chamber 621 from the combustion chamber through hole 6251, and is cooled by the first heat storage body 603 in the first combustion chamber 621 and the first heat storage chamber 606 to cool down the remaining heat absorption.
  • the two-in-one operation mode of the gas through the gas reversing device and the heat storage heat exchange operation mode of the regenerative heat exchanger realize the alternating combustion of the two gas heaters associated with the two groups, that is, the gas exchange Feeding air to the combustion chamber of the first gas heater to the combustion chamber, and combusting the hot exhaust gas from the combustion chamber of the second gas heater, and the second heat storage of the hot exhaust gas through the second gas heater
  • the heat absorption of the second regenerator in the heat exchanger is changed to a relatively low temperature exhaust gas discharge; similarly, the gas reversing device sends air to the combustion chamber of the second gas heater, and the net gas is burned while The combustion gas is sucked out from the combustion chamber of the first gas heater, and the hot exhaust gas is cooled by the first heat storage body in the first heat storage heat exchanger of the first gas heater to become a relatively low temperature.
  • Exhaust gas discharge the method of heating the air by using the residual heat of the exhaust gas after combustion of the gas not only makes full use of the waste heat of the exhaust gas after the combustion of the gas, improves the combustion efficiency of the gas in the combustion chamber, but also burns the gas.
  • Exhaust a degree of cool do not consume external energy, play the purpose of energy saving, saving the cost of coal waste pyrolysis and gasification.
  • the internal gas heating device 67 mainly consists of several groups (the 6 groups of this example) having the same structure of the gas heaters 68, 69, because the pyrolysis gasification chamber 61 has a high height and the internal gas heating device 67 is mainly It is mainly divided into upper and lower two-stage heating, and each section has 6 sets of associated third gas heater 68 and fourth gas heater 69 having the same structure, and its composition and combustion principle are related to the first combustion heater described above. 62.
  • the second combustion heater 60 is almost identical.
  • the third gas heater 68 also includes a third combustion chamber 681, a third gas inlet branch 682, a third regenerator 686, a third regenerator 683, and a third air.
  • the branch pipe 687 and the third combustion exhaust gas exhaust pipe branch 688 are entered.
  • the third combustion chamber 681 is made of a refractory heat conductive material, and the pyrolysis gasification indoor ring wall 612 and the inner fire channel partition wall 635 form a relatively closed gas combustion fire passage.
  • the lower third gas inlet branch pipe 682 passes from the lower side of the strip 651 of the center support bow 65 to the third combustion chamber 681, and the third heat storage chamber 686 is disposed at the strip 651.
  • the third regenerator 683 is placed in the third regenerator 686, and one end of the third regenerator 686 extends upward from the underside of the strip 651 of the central support bow 65 through the extension passage 6861.
  • the third end of the third regenerator 686 is connected to a third air inlet branch 687 and a third combustion exhaust gas outlet branch 688, respectively.
  • the third gas inlet branch pipe 682 of the upper stage passes from the lower side of the bow 651 of the center support bow 65 to the third combustion chamber 681 through the fire passage partition wall 635, and the third The heat accumulating chamber 686 is disposed on the furnace body 91 below the strip 651, the third regenerator 683 is placed in the third regenerator 686, and one end of the third regenerator chamber 686 passes through the extending passage 6861 from the center supporting the strip of the bow 65.
  • the lower side of the bow 651 extends through the fire passage partition 635 to the bottom of the third combustion chamber 681, and the other end of the third heat storage chamber 686 is connected to the third air inlet branch 687 and the third combustion exhaust gas exhaust branch 688, respectively.
  • the structure of the fourth gas heater 69 is the same as that of the third gas heater 68, and details are not described herein again, wherein the fourth combustion chamber 691 and the third combustion chamber 681 pass through the combustion chamber passage.
  • the 6305 is turned on to form a group (shown in Figures 1 and 8).
  • the third gas entering branch pipe 682, the third air entering branch pipe 687 and the third combustion exhaust gas discharging branch pipe 688 of the third combustion chamber 681 of the third combustion heater 68 respectively pass through the first gas surrounding pipe 6684.
  • the first air enclosure pipe 6674, the first combustion exhaust gas enclosure 6694 is in communication with the first gas manifold 6681, the first air manifold 6671, and the first combustion exhaust manifold 6691.
  • the fourth gas inlet branch 692, the fourth air inlet branch 697, and the fourth combustion exhaust gas discharge branch 698 of the fourth combustion chamber 691 of the fourth combustion heater 69 pass through the second, respectively.
  • the gas enclosure 6685, the second air enclosure 6675, and the second combustion exhaust enclosure 6695 are in communication with the second gas manifold 6683, the second air conduit 6673, and the second combustion exhaust conduit 6693.
  • combustion principles of the third combustion heater 68 and the fourth gas heater 69 are almost identical to those of the first combustion heater 62 and the second combustion heater 60 described above, and are not described herein again.
  • the center support bow 65 is provided in the furnace cavity because the pyrolysis gasification indoor ring wall 612 and the fire channel partition 635 of the internal combustion heating device 67 are required to be provided by the center support bow 65.
  • the support while at the same time, provides the inner combustion heating device 67 with the laying of various pipes.
  • the center support bow 65 is disposed in the furnace cavity below the pyrolysis gasification chamber 61 and the internal combustion heating device 67, and mainly includes a plurality of strips 651 and a center bow wall 652 of the fire bow.
  • One end of the bow 651 is fixed on the fire ring center ring wall 652, and the other end is fixed on the furnace body 91.
  • the strip bow 651 is arranged around the center of the fire bow center ring wall 652 at a certain angular interval, and the fire bow 651 in this example.
  • the number of third combustion heaters 69 associated with the internal combustion heating device 67 is the same as the total number of fourth combustion heaters 69.
  • a third gas inlet branch 682 and an extension passage 6861 of the third regenerator 686 are disposed in the wall of a fire bow 651, and are disposed in the wall of another adjacent fire bow 651.
  • the fourth gas entering the branch pipe 692 and the extension passage 6961 of the fourth heat storage chamber 696 facilitates the laying of the pipes of the internal combustion heating device 67, so that the various pipes of the internal combustion heating device 67 are arranged in an orderly manner without interference.
  • the temperature of the coal gangue in the pyrolysis gasification chamber is high, the coal gangue is introduced into the water vapor, and the charcoal in the product after the coal gangue pyrolysis meets the superheated steam to react with water gas to form water gas (carbon monoxide and hydrogen).
  • the water gas reaction device 7 includes a pyrolysis gasification chamber 61, a material temperature lowering device 70, and a steam generating device 75.
  • the pyrolysis gasification chamber 61 is located above the center support bow 65, and the material cooling device 70 and the steam generating device 75 are located below the center support bow 65.
  • the material cooling device 70 is disposed at a lower portion of the furnace body 91, including a high temperature drop greenhouse 701, a low temperature drop greenhouse 702, a greenhouse lowering bow 703, a top portion of the high temperature drop greenhouse 701, and a pyrolysis gasification chamber.
  • the bottom of the 61 is connected; the high temperature drop greenhouse 701 and the low temperature drop greenhouse 702 are arranged above and below, and the descending greenhouse bridge bow 703 is disposed between the high temperature drop greenhouse 701 and the low temperature drop greenhouse 702, and the descending greenhouse bridge bow 703 includes a bridge bow 7031 and a steam collecting chamber 704.
  • the steam enters the through pipe 707; the four bridge bows 7031 are radially arranged at an angular interval between the high temperature drop greenhouse 701 and the low temperature drop greenhouse 702 axis center, and the steam collecting chamber 704 is formed in the middle of the bridge bow 7031, and the steam collecting chamber 704 is a column shape.
  • the chamber is provided with a hemispherical hood 708 at the top of the plenum chamber 704.
  • the lower opening of the plenum chamber 704 faces the low temperature drop greenhouse 702; the steam inlet 707 is disposed in the bridge bow 7031, and the steam enters the end of the through tube 707 to the set.
  • the steam chamber 704 has the other end extending beyond the furnace body 91.
  • the steam generating device 75 includes an annular hollow metal casing 755, a steam pack 754 and a steam drum inlet pipe 751, and a steam drum outlet pipe 752.
  • the annular hollow metal casing 755 is installed at the bottom of the furnace body 91.
  • the inner ring cavity 758 of the annular hollow metal box 755 is connected to the lower part of the low temperature drop greenhouse 702 of the material cooling device 70.
  • the annular cavity of the inner ring cavity 758 is in the shape of a large upper and a small funnel, and the annular hollow metal box 755 is formed in the box.
  • the furnace body water bag 753 is relatively sealed for storing water, and the furnace body water bag 753 is connected with an inlet pipe 756 and a steam drum inlet pipe 751.
  • the inlet water pipe 756 is connected to the water storage tank 757, and the steam drum inlet pipe 751 is connected to the steam bag 754.
  • the steam drum outlet pipe 752 of the steam package 754 communicates with the steam inlet pipe 707 at the other end of the material cooling device 70.
  • the principle of the water gas reaction principle of the present invention is:
  • the water vapor in the steam package 754 passes through the steam drum inlet pipe 752 and the steam inlet pipe 707 to the low temperature drop greenhouse 702 of the material cooling device 70, and the water vapor is blown to the low temperature drop greenhouse 702, except for the low temperature drop greenhouse.
  • the water vapor is cascaded into the high temperature drop greenhouse 701, and a large amount of pyrolyzed high temperature solid product is dropped from the pyrolysis gasification chamber 61 into the high temperature drop greenhouse 701. Cooling, the steam is cooled by the pyrolysis gasification solids, and the steam temperature is increased to form superheated steam;
  • the superheated steam enters the pyrolysis gasification chamber 61 through the central support bow 65, and is in contact with the high temperature coal gangue pyrolysis material of the pyrolysis gasification chamber 61, and the charcoal in the solid product after pyrolysis of the coal gangue
  • the superheated steam meets to react with water gas to form water gas (carbon monoxide and hydrogen);
  • the water in the water bag 753 is heated to form water vapor, and the water vapor enters the steam packet 754 through the steam drum inlet pipe 751, and the steam bag 754 is replenished with a large amount of water vapor consumed by the water gas reaction, so that the water gas reaction can be continuously performed without interruption.
  • the large amount of water gas reaction of the present invention is generated in the lower part of the pyrolysis gasification chamber 61 because the coal gangue in the pyrolysis gasification chamber in this section has been relatively pyrolyzed and the temperature is relatively high, at this time from the heat.
  • the bottom of the degassing chamber 61 is connected to high temperature and superheated water vapor, and the superheated steam and the carbon in the solid product after pyrolysis of the coal gangue generate a large amount of water gas; of course, the water vapor is in the high temperature drop greenhouse 701
  • the residual carbon in the solid product after pyrolysis and gasification of the coal gangue also generates water gas, but the amount generated is relatively small, which is The amount of residual carbon in the solid product after coal pyrite gasification is not much, and the water vapor temperature is not too high.
  • the invention utilizes the heat transfer of the solid product of the relatively low temperature after the pyrolysis gasification of the coal gangue to generate water vapor, and then uses the steam to directly contact the solid product with higher temperature to generate superheated steam to reach the water gas reaction.
  • the required temperature promotes a more complete water-gas reaction, which reduces the temperature of the solid product and produces water vapor and superheated steam.
  • Coal gangue produces a gas containing many useful components in the high-temperature pyrolysis gasification process. After the coal gangue pyrolysis, the carbon in the product reacts with the superheated steam to produce water gas (carbon monoxide and hydrogen), which is collectively referred to as waste gas. The waste gas is exported for use.
  • the waste gas derivation device 8 includes a waste gas concentration chamber 81, an inner outlet passage 82, an outer outlet passage 83, an outlet main passage 84, an outlet loop 85, and a waste gas concentration chamber 81.
  • the top of the pyrolysis gasification chamber 61 is integrally formed with the pyrolysis gasification chamber 61; as shown in FIG. 1 and FIG. 8, six inner outlet passages 82 are provided in the fire passage partition wall 635, and the inner outlet passage inlet 821 is passed through.
  • the middle of the inner ring wall 612 leads to the pyrolysis gasification chamber 61, and the inner outlet passage outlet 822 passes through the inner ring wall 612 to the waste gas concentration chamber 81 at the top of the pyrolysis gasification chamber; as shown in Fig. 1 and Fig. 8, 6
  • the outer strip outlet passage 83 is disposed in the outer wall of the furnace body 91.
  • the lower outer outlet passage inlet 831 and the upper outer outlet passage inlet 834 pass through the middle of the outer annular wall 611 to the pyrolysis gasification chamber 61, and the outer outlet passage outlet 832 passes through.
  • the outer ring wall 611 leads to a waste gas concentration chamber 81 at the top of the pyrolysis gasification chamber.
  • the lead-out main passage 84 is disposed in the outer wall of the furnace body 91 of the coal pyrolysis furnace, and the outlet main passage inlet 841 communicates with the waste gas concentration chamber 81 and extends upward to the outside of the furnace body 91.
  • the outlet loop 85 is provided with a waste gas outlet 851 and a waste gas outlet 852.
  • the waste gas concentration chamber 81 also has an annular chamber
  • the six inner outlet passages 82 are respectively It is disposed in the 6-channel fire barrier partition 635, passes through the inner ring wall 612 to the pyrolysis gasification chamber 61, and the six outer outlet passages 83 are respectively disposed in the middle of the outer wall of the furnace body 91 and the outer fire passage partition wall 625.
  • the outer ring wall 611 leads to the pyrolysis gasification chamber 61, wherein since the circumference of the pyrolysis gasification chamber 61 is long, the inner ring wall 612 and the outer ring wall 611 of the pyrolysis gasification chamber 61 are respectively provided with 6 inner lead passage inlets 821 and lower outer outlet passage inlets 831, upper outer outlet passage inlets 834, and because the height of the pyrolysis gasification chamber 61 is high, the inner outlet passage inlet 821 and the lower outer outlet passage inlet 831 are exported.
  • the channel inlet 834 is staggered up and down. As shown in FIG. 1, the inner outlet passage inlet 821 is higher than the lower outer outlet passage inlet 831, but lower than the upper outer outlet passage inlet 834.
  • the structure can be used for the pyrolysis gasification chamber.
  • the waste gas produced in different sections of 61 can be better exported, and there are also 6 sections around the waste gas concentration room 81.
  • the large waste gas main passage 84 leads to the outlet loop 85, so that the purpose of the installation can facilitate the export of a large amount of waste gas in the waste gas concentration chamber 81.
  • a waste gas temperature monitoring hole 811 leading to the waste gas concentration chamber 81 is provided on the outer wall of the furnace body 91, and a waste gas temperature table 812 is placed in the waste gas temperature monitoring hole 811.
  • the waste gas temperature table 812 is electrically connected to the industrial control center 90, and the industrial control center 90 monitors the temperature in the waste gas concentration chamber 81 through the waste gas temperature table 812.
  • the waste gas generated in different sections of the pyrolysis gasification chamber 61 is separately led out from the channel inlet 821 into the inner outlet passage 82, and the lower outer outlet passage inlet 831 and the upper outer outlet passage inlet 834 enter the outer outlet passage.
  • the waste gas concentration chamber 81 is further collected.
  • a large amount of waste gas in the pyrolysis gasification chamber 61 is directly introduced into the waste gas concentration chamber 81, and is led to the outlet loop 85 through the outlet main passage 84, and finally from the waste gas.
  • the outlet 851 is discharged.
  • the example is characterized in that coal gangue pyrolysis, gasification (water gas reaction), steam generation, and waste gas derivation process are integrated into the same furnace body, so that coal gangue pyrolysis, gasification (water gas reaction), steam generation The waste gas is continuously realized.
  • the coal gangue pyrolysis gasification furnace 9 includes a furnace body 91, a furnace silo 92, a coal gangue pyrolysis gasification device 93, a waste gas export device 8, a hinge cage sealing discharge device 96, and a product silo. 94; coal gangue pyrolysis gasification device 93 including coal gangue pyrolysis device 6, water gas reaction device 7, coal gangue pyrolysis device 6, water gas reaction device 7, waste gas export device 8 specific structure see above; into the charge
  • the silo 92 is disposed at the top of the furnace body 91, and the furnace fabric passage 921 is disposed at the top of the furnace body 91.
  • the upper end of the furnace fabric passage 921 communicates with the furnace silo 92, and the lower end of the furnace fabric passage 921 is pyrolyzed with the coal gangue pyrolysis device 6.
  • the gasification chamber 61 is open at the top, and a cage seal discharger 96 is disposed at the bottom of the inner ring cavity 758 of the annular hollow metal casing 755 of the steam generating device 75 of the water gas reaction device 7, and the product silo 94 is placed at the bottom of the furnace body 91.
  • the product silo 94 is connected to the hinged cage sealing discharger 96, and the hinged cage sealing discharger 96 belongs to the prior art, such as a sealed discharger, a seal returner, a sealing feeder and the like on the market.
  • the method of continuous pyrolysis gasification in this example is:
  • the water in the furnace water bag 753 of the annular hollow metal casing 755 of the apparatus 75 is heated to form water vapor, and the water vapor enters the steam pack 754 through the steam drum inlet pipe 751, and the steam pack 754 is replenished with a large amount consumed by the water gas reaction. steam;
  • waste gas The gas generated by the coal gangue in the high-temperature pyrolysis process and the water gas reaction to form the water gas (carbon monoxide and hydrogen) are collectively referred to as waste gas, and the waste gas is exported through the waste gas exporting device 8 provided on the furnace body for the purpose of chemical gasification.
  • waste gas exporting device 8 provided on the furnace body for the purpose of chemical gasification.
  • Production recovery and utilization while the higher temperature waste gas enters the top of the pyrolysis gasification chamber 61 from the top of the pyrolysis gasification unit, and the process of deriving the main passage 84 is again on the top of the pyrolysis gasification chamber 61 entering from the furnace distribution passage 921.
  • the coal gangue pellets charged into the furnace are preheated;
  • the coal gangue pyrolysis gasification process is integrated into the same coal thermal furnace body to realize continuous coal gangue pyrolysis gasification, high production efficiency, small plant surface required for equipment, low labor cost, and gasification after pyrolysis
  • the residual heat in the solid product produces water vapor
  • the high-temperature pyrolysis gasification of the solid product is cooled by steam to produce the high-humidity superheated steam required for the water gas reaction, which has the characteristics of low consumption and environmental protection.
  • the gangue pyrolysis gasification discharges the waste gas at a relatively high temperature.
  • the high-temperature waste gas is sprayed with ammonia water for cooling.
  • the waste gas after the spraying of ammonia water is gas-liquid separation.
  • the mixed liquid after gas-liquid separation contains various useful organic components such as phenol oil, naphthalene oil, washing oil, eucalyptus oil, etc. for industrial refining of other subsidiary products, gas-liquid separation.
  • After the gas is cooled by air cooling, it is purified and recovered by dry method to become net gas, and the net gas can be stored for combustion.
  • the adsorbed net gas is used for combustion to provide a heat source for pyrolysis and gasification of coal gangue.
  • Section 2 Regenerative heating of saturated activated carbon by exhaust gas after combustion with net gas
  • the hot exhaust gas after the combustion of the net gas is used for the saturated activated coke which is purified by adsorption and purification of the waste gas, and is regenerated into unsaturated unsaturated coke by evaporation heating.
  • the third section uses the clean gas after the combustion of the net gas to adjust the moisture of the coal gangue particles into the furnace.
  • the hot exhaust gas after the combustion of the net gas is used for humidity conditioning and dewatering of the coal gangue pellets before entering the furnace.
  • the hot exhaust gas after the net gas combustion is used for humidity conditioning and dehydration of the coal gangue pellets before entering the furnace, and the hot exhaust gas is dehydrated, then the water is purified and cooled, and finally the clean low temperature discharge is achieved.
  • the invention controls various electrical equipment used in the processes of coal gangue pyrolysis gasification, waste gas recovery and purification, net gas combustion, waste heat utilization after combustion, and the like, so that thermal cycle continuous coal gangue pyrolysis gasification can be obtained. Going smoothly.
  • thermal cycle continuous coal gangue pyrolysis gasification integrated device and process does not constitute a limitation on the thermal cycle continuous coal gangue pyrolysis gasification integrated device and process protection range.

Abstract

A coal gangue pyrolysis device comprises a pyrolysis gasification chamber (61), an external gas heating device (64), an inner gas heating device (67), and a gas reversing device (661). The pyrolysis gasification chamber (61) is an annular space formed by an inner ring wall and an outer ring wall (612, 611). The external gas heating device (64) surrounds the periphery of a ring of the outer ring wall of the pyrolysis gasification chamber (61). The inner gas heating device (67) is arranged in a ring of the inner ring wall. The external gas heating device (64) is formed by multiple groups of first gas heaters (62) and second gas heaters (60) with a same structure. The first gas heater (62) comprises a first combustion chamber (621), a first gas inlet branch pipe (622) and a first heat-storage heat exchanger (624). The second gas heater (60) has the same structure as the first gas heater (62). The inner gas heating device (67) is mainly formed by multiple groups of third gas heaters (68) and fourth gas heaters (69) with a same structure. According to the device, the combustion is more efficient by using alternate combustion and heat-storage heat exchange of clean gas.

Description

煤矸石热解装置  Coal gangue pyrolysis device 技术领域Technical field
本发明涉及煤矸石热解气化的技术,特别是煤矸石热解装置。  The invention relates to a technology for pyrolysis gasification of coal gangue, in particular to a coal gangue pyrolysis device.
背景技术Background technique
煤矸石——从原煤中选出的石头,是选煤厂的废渣,不好处理,中国每年有上亿吨的煤矸石不能利用,并且每年仍继续排放约100Mt,不仅堆积占地,而且还能自燃污染空气或引起火灾,造成严重的环境污染。Coal gangue - the stone selected from the raw coal is the waste residue of the coal preparation plant. It is not easy to handle. China has hundreds of millions of tons of coal gangue that cannot be used every year, and it still continues to discharge about 100Mt per year, not only accumulating land, but also It can spontaneously pollute the air or cause fires, causing serious environmental pollution.
由于亿万年的煤化作用,煤矸石中含有20-30%的碳、油、气物质,其中油气占11-15%、碳占7-15%。把煤矸石热解气化,得到油气产品和70-80%的固体产物(成份为二氧化硅、三氧化二铝、三氧化二铁、二氧化钛、氧化钙、氧化镁、氧化钾、氧化钠、五氧化二磷、氧化锰、三氧化硫等组成,是硅铝质耐火材料的熟料),有经济价值,更有社会效益。Due to billions of years of coalification, coal gangue contains 20-30% of carbon, oil and gas, of which oil and gas account for 11-15% and carbon accounts for 7-15%. Pyrolysis and gasification of coal gangue to obtain oil and gas products and 70-80% solid products (components of silica, alumina, ferric oxide, titanium dioxide, calcium oxide, magnesium oxide, potassium oxide, sodium oxide, The composition of phosphorus pentoxide, manganese oxide and sulfur trioxide is a clinker of silicon-aluminum refractory materials, which has economic value and social benefits.
本发明人长期对煤矸石的物理特性和高温煤热解气化工艺的研究,创新一套全新的煤矸石高温热解气化综合工艺及装置。The inventors have long studied the physical properties of coal gangue and the pyrolysis gasification process of high temperature coal, and innovated a new set of high-temperature pyrolysis gasification integrated process and device for coal gangue.
发明内容Summary of the invention
本发明提供煤矸石热解装置,该装置利用煤矸石热解气化过程中产生的荒煤气回收净化后的净煤气进行燃烧,给煤矸石热解气化提供所需要的热量和温度,保证煤矸石热解气化顺利进行,节省热解气化成本。The invention provides a coal gangue pyrolysis device, which utilizes the net gas recovered and purified by the waste gas generated in the coal gangue pyrolysis gasification process for combustion, and provides heat and temperature required for pyrolysis gasification of coal gangue to ensure coal The pyrolysis and gasification of the meteorites proceed smoothly, saving the cost of pyrolysis and gasification.
实现上述目的所采取的技术方案是:The technical solution adopted to achieve the above objectives is:
煤矸石热解装置,设置在炉体中部,主要包括热解气化室、外燃气加热装置、内燃气加热装置、气体换向装置、中心支撑弓构成,所述的热解气化室由耐火导热材料内、外环墙构成一个环状空间,围绕在热解气化室外墙环外周为外燃气加热装置,热解气化室内环墙环内为内燃气加热装置;所述的外燃气加热装置主要为若干组结构相同关联第一燃气加热器、第二燃气加热器构成,所述的第一燃气加热器主要包括第一燃烧室、第一煤气进入支管和第一蓄热换热器,第一煤气进入支管穿过炉体外墙通到第一燃烧室中,第一燃烧室由耐火材料制成的炉体外墙和耐火导热材料制成热解气化室外环墙和外火道隔墙围成一个相对封闭的煤气燃烧火道,所述的第一蓄热换热器包括第一蓄热腔、第一蓄热体、第一空气进入支管和第一燃烧废气排出支管,第一蓄热腔设置在炉体外墙中,第一蓄热体设置第一蓄热腔中,第一蓄热腔一端通向第一燃烧室底部,另一端分别接有第一空气进入支管和第一燃烧废气排出支管,同理结构相同第二燃气加热器也主要包括第二燃烧室、第二煤气进入支管和第二蓄热换热器,所述的第一燃烧室和紧邻的第二燃烧室之间外火道隔墙的顶部设有燃烧室通孔,燃烧室通孔将第一燃烧室和紧邻的第二燃烧室接通构成关联一组;所述的内燃气加热装置主要由若干组结构相同的关联第三燃气加热器、第四燃气加热器,其结构与关联第一燃烧加热器、第二燃烧加热器组成几乎完全相同,不同的是第三燃气加热器的第三燃烧室由耐火导热材料制成热解气化室内环墙和内火道隔墙围成一个相对封闭的煤气燃烧火道,第三煤气进入支管从中心支撑弓的条弓的下面穿过向上通向第三燃烧室,第三蓄热腔设置在条弓下方的炉体上,第三蓄热体置于第三蓄热腔中,第三蓄热腔一端通过延伸通道从中心支撑弓的条弓的下面穿过向上延伸通向第三燃烧室底部,第三蓄热腔另一端分别接有第三空气进入支管和第三燃烧废气排出支管,所述的第三燃烧室和紧邻的第四燃烧室之间内火道隔墙的顶部设有燃烧室通道,燃烧室通道将第三燃烧室和紧邻的第四燃烧室接通构成关联一组;所述的气体换向装置包括上盘、下盘、旋转换向电机、空气风机、煤气风机、废气风机,下盘分别接有一个空气主管和第一空气分管、第二空气分管,一个煤气主管和第一煤气分管、第二煤气分管,一个燃烧废气主管和第二燃烧废气分管、第一燃烧废气分管,其中第二燃烧废气分管和第一燃烧废气分管与第一空气分管和第二空气分管及第一煤气分管和第二煤气分管的设置刚好对调,上盘贴合在下盘上方,上盘分别对应设置有空气连接管、煤气连接管、燃烧废气连接管,旋转换向电机带动上盘在下盘上往复转动从而实现空气主管不断与第一空气分管和第二空气分管进行接通和切断转换,煤气主管不断与第一煤气分管和第二煤气分管进行接通和切断转换,燃烧废气主管不断与第二燃烧废气分管和第一燃烧废气分管进行接通和切断转换; 其中,所述的第一空气分管和第一空气进入支管、第三空气进入支管联接,同时,所述的第一煤气分管和第一煤气进入支管、第三煤气进入支管联接,此时同时,所述的第一燃烧废气分管与第一燃烧废气排出支管、第三燃烧废气排出支管联接;同理,第二空气分管和第二空气进入支管、第四空气进入支管联接,同时,第二煤气分管和第二煤气进入支管、第四煤气进入支管联接,与此同时,第二燃烧气分管与第二燃烧废气排出支管、第四燃烧废气排出支管联接。The coal gangue pyrolysis device is arranged in the middle of the furnace body, and mainly comprises a pyrolysis gasification chamber, an external gas heating device, an internal gas heating device, a gas reversing device, a central support bow, and the pyrolysis gasification chamber is made of fireproof The inner and outer ring walls of the heat-conducting material form an annular space surrounding the outer periphery of the pyrolysis gasification outdoor wall ring as an external gas heating device, and the pyrolysis gasification indoor ring wall ring is an internal gas heating device; the external gas heating The device is mainly composed of a plurality of groups of structures associated with a first gas heater and a second gas heater. The first gas heater mainly comprises a first combustion chamber, a first gas inlet branch pipe and a first heat storage heat exchanger. The first gas entering branch pipe passes through the outer wall of the furnace to the first combustion chamber, and the first combustion chamber is made of a furnace outer wall made of refractory material and a refractory heat conductive material to form a pyrolysis gasification outdoor ring wall and an outer fire channel. The wall encloses a relatively closed gas combustion fire passage, the first heat storage heat exchanger comprising a first heat storage chamber, a first heat storage body, a first air inlet branch pipe and a first combustion exhaust gas discharge branch pipe, first Heat storage chamber In the outer wall of the furnace, the first heat storage body is disposed in the first heat storage chamber, one end of the first heat storage chamber leads to the bottom of the first combustion chamber, and the other end is respectively connected with the first air inlet branch pipe and the first combustion exhaust gas discharge branch pipe The second gas heater also has a second combustion chamber, a second gas inlet branch pipe and a second heat storage heat exchanger, and the first combustion chamber and the immediately adjacent second combustion chamber are externally fired. The top of the partition wall is provided with a combustion chamber through hole, and the combustion chamber through hole connects the first combustion chamber and the immediately adjacent second combustion chamber to form a group; the internal gas heating device is mainly composed of several groups having the same structure. The third gas heater and the fourth gas heater have a structure almost identical to that of the associated first combustion heater and the second combustion heater, except that the third combustion chamber of the third gas heater is made of refractory heat conductive material. The pyrolysis gasification indoor ring wall and the inner fire channel partition wall enclose a relatively closed gas combustion fire passage, and the third gas entering branch pipe passes from the lower side of the central support bow to the third combustion chamber, Three heat storage chamber Positioned on the furnace body below the bow, the third heat storage body is placed in the third heat storage chamber, and one end of the third heat storage chamber extends from the lower side of the bow of the central support bow to the third through the extension passage At the bottom of the combustion chamber, the other end of the third regenerator is respectively connected with a third air inlet branch pipe and a third combustion exhaust gas discharge branch pipe, and the top of the inner fire passage partition wall between the third combustion chamber and the immediately adjacent fourth combustion chamber a combustion chamber passage is provided, and the combustion chamber passage connects the third combustion chamber and the immediately adjacent fourth combustion chamber to form a group; the gas reversing device comprises an upper disc, a lower disc, a rotary reversing motor, an air blower, The gas fan and the exhaust fan are respectively connected with an air main pipe and a first air pipe, a second air pipe, a gas main pipe, a first gas pipe, a second gas pipe, a combustion exhaust pipe and a second combustion exhaust pipe, a first combustion exhaust gas branch, wherein the second combustion exhaust gas pipe and the first combustion exhaust gas pipe are exactly opposite to the first air pipe and the second air pipe and the first gas pipe and the second gas pipe are disposed, and the upper plate Fitted on the upper part of the lower plate, the upper plate is respectively provided with an air connection pipe, a gas connection pipe, a combustion exhaust pipe connection pipe, and the rotary reversing motor drives the upper plate to reciprocate on the lower plate to realize the air main pipe continuously with the first air pipe and the second The air pipe is switched on and off, and the gas main pipe is continuously connected and switched off with the first gas pipe and the second gas pipe, and the combustion exhaust pipe is continuously connected and disconnected with the second combustion exhaust pipe and the first combustion exhaust pipe. Conversion Wherein, the first air branch pipe is connected to the first air inlet branch pipe and the third air inlet branch pipe, and at the same time, the first gas pipe is connected to the first gas inlet branch pipe and the third gas inlet branch pipe, at the same time, The first combustion exhaust gas pipe is connected with the first combustion exhaust gas discharge branch pipe and the third combustion waste gas discharge branch pipe; similarly, the second air pipe and the second air inlet pipe and the fourth air inlet branch pipe are connected, and at the same time, the second gas The branch pipe and the second gas enter the branch pipe, and the fourth gas enters the branch pipe, and at the same time, the second combustion gas pipe is coupled with the second combustion exhaust gas discharge branch pipe and the fourth combustion exhaust gas discharge branch pipe.
所述的煤矸石热解装置还包括两组围管设置在炉体的外周,包括第一空气围管,第一煤气围管,第一燃烧废气围管;第二空气围管、第二煤气围管,第二燃烧废气围管;其中所述的第一空气分管通过第一空气围管和第一空气进入支管、第三空气进入支管联接,同时,所述的第一煤气分管通过第一煤气围管和第一煤气进入支管、第三煤气进入支管联接,此时同时,所述的第一燃烧废气分管通过第一燃烧废气围管与第一燃烧废气排出支管、第三燃烧废气排出支管联接;同理,第二空气分管通过第二空气围管和第二空气进入支管、第四空气进入支管联接,同时,第二煤气分管通过第二煤气围管和第二煤气进入支管、第四煤气进入支管联接,与此同时,第二燃烧气分管通过第二燃烧废气围管与第二燃烧废气排出支管、第四燃烧废气排出支管联接。The coal gangue pyrolysis device further comprises two sets of surrounding pipes disposed on the outer circumference of the furnace body, including a first air surrounding pipe, a first gas surrounding pipe, a first combustion exhaust gas surrounding pipe, a second air surrounding pipe and a second gas a first combustion pipe; the first air pipe is connected to the first air inlet pipe and the third air inlet pipe through the first air pipe, and the first gas pipe passes through the first The gas sewer pipe and the first gas enter the branch pipe, and the third gas enters the branch pipe. At the same time, the first combustion exhaust gas pipe passes through the first combustion exhaust gas pipe and the first combustion exhaust gas discharge branch pipe and the third combustion exhaust gas discharge branch pipe. Similarly, the second air pipe is connected to the branch pipe through the second air pipe and the second air, and the fourth air pipe is connected to the branch pipe. Meanwhile, the second gas pipe enters the branch pipe through the second gas pipe and the second gas pipe, and the fourth The gas enters the branch pipe connection, and at the same time, the second combustion gas pipe is connected to the second combustion exhaust gas discharge branch pipe and the fourth combustion exhaust gas discharge branch pipe through the second combustion exhaust gas pipe.
所述的第一燃气加热器的第一空气进入支管与第一蓄热腔之间设置有第一单向空气阀门,第一单向空气阀门允许空气从第一空气进入管和第一蓄热腔流入第一燃烧室;在第一燃烧废气排出支管与第一蓄热腔之间设置有第一单向废气阀门,第一单向废气阀门允许煤气燃烧废气从第一燃烧室流经第一蓄热腔,最后从第一燃烧废气排出支管排出;所述的第二燃气加热器的第二空气进入支管与第二蓄热腔之间设置有第二单向空气阀门,第二单向空气阀门允许空气从第二空气进入管和第二蓄热腔流入第二燃烧室; 在第二燃烧废气排出支管与第二蓄热腔之间设置有第二单向废气阀门,第二单向废气阀门允许煤气燃烧废气从第二燃烧室流经第二蓄热腔,最后从第二燃烧废气排出支管排出;同理第三燃气加热器、第四燃气加热器也包括单向空气阀门、单向废气阀门,设置与第一燃气加热器、第二燃气加热器相同。a first one-way air valve is disposed between the first air inlet branch of the first gas heater and the first heat storage chamber, and the first one-way air valve allows air to enter the tube from the first air and the first heat storage The cavity flows into the first combustion chamber; a first one-way exhaust valve is disposed between the first combustion exhaust gas discharge branch pipe and the first heat storage cavity, and the first one-way exhaust gas valve allows the gas combustion exhaust gas to flow through the first combustion chamber through the first The heat storage chamber is finally discharged from the first combustion exhaust gas discharge branch; the second air inlet branch and the second heat storage chamber of the second gas heater are provided with a second one-way air valve, and the second one-way air The valve allows air to flow from the second air inlet pipe and the second heat storage chamber to the second combustion chamber; A second one-way exhaust valve is disposed between the second combustion exhaust gas discharge branch pipe and the second heat storage chamber, and the second one-way exhaust gas valve allows the gas combustion exhaust gas to flow from the second combustion chamber to the second heat storage chamber, and finally from the second The second combustion gas exhaust pipe is discharged; the third gas heater and the fourth gas heater also include a one-way air valve and a one-way exhaust valve, which are disposed in the same manner as the first gas heater and the second gas heater.
所述的外燃气加热装置主要分成上、中、下三段式加热,每段有9组结构相同第一燃气加热器、第二燃气加热器构成。The external gas heating device is mainly divided into upper, middle and lower three-stage heating, and each segment has nine sets of first gas heaters and second gas heaters having the same structure.
所述的内燃气加热装置主要分成上、下二段式加热,每段有6组结构相同第三燃气加热器、第四燃气加热器构成。The internal gas heating device is mainly divided into upper and lower two-stage heating, and each segment has six sets of third gas heaters and fourth gas heaters having the same structure.
本发明通过气体两进一出的工作方式可以实现两组燃气加热器交替燃烧和两组蓄热换热器的蓄热换热,使得燃气加热器燃烧更加高效,保证煤矸石在煤热气化中所需的温度和热量,使得煤矸石热解气化顺利进行。The invention can realize the alternating combustion of two gas heaters and the heat storage heat exchange of the two sets of heat storage heat exchangers by the two-in-one operation mode of the gas, so that the gas heater is more efficiently burned and the coal gangue is in the coal thermal gasification. The required temperature and heat make the coal gangue pyrolysis and gasification go smoothly.
附图说明DRAWINGS
下面结合附图对本发明的具体实施方式作进一步详细说明。The specific embodiments of the present invention are further described in detail below with reference to the accompanying drawings.
图1是本发明的煤矸石热解气化炉示意图;Figure 1 is a schematic view of a coal gangue pyrolysis gasification furnace of the present invention;
图2是本发明的气体换向器示意图;Figure 2 is a schematic view of a gas commutator of the present invention;
图3是本发明的气体换向器上盘示意图;Figure 3 is a schematic view of the upper plate of the gas commutator of the present invention;
图4是本发明的气体换向器下盘示意图;Figure 4 is a schematic view of the lower tray of the gas commutator of the present invention;
图5是图3中c-c处剖视示意图;Figure 5 is a cross-sectional view taken along line c-c of Figure 3;
图6是本发明的气体换向器与燃气加热器管网连接示意图;Figure 6 is a schematic view showing the connection of the gas commutator and the gas heater pipe network of the present invention;
图7是图1中t-t处截面示意图;Figure 7 is a schematic cross-sectional view of the t-t in Figure 1;
图8是图1中u-u处截面示意图;Figure 8 is a schematic cross-sectional view taken along line u-u of Figure 1;
图9是图1中v-v处截面示意图;Figure 9 is a schematic cross-sectional view taken along line v-v of Figure 1;
图10是本发明的中心支撑弓示意图(图1中x-x处截面示意图);Figure 10 is a schematic view of the central support bow of the present invention (a schematic cross-sectional view taken at x-x in Figure 1);
图11是本发明的蒸汽通道意图(图1中y-y处截面示意图);Figure 11 is a view of the steam passage of the present invention (a schematic cross-sectional view at y-y in Figure 1);
图12是本发明的蒸汽包管线示意图(图1中z-z处截面示意图);Figure 12 is a schematic view of a steam packet line of the present invention (a schematic cross-sectional view taken at z-z in Figure 1);
图13是本发明的工控中心电气连接示意图。Figure 13 is a schematic view showing the electrical connection of the industrial control center of the present invention.
具体实施方式detailed description
本发明的煤矸石热解气化的综合利用的具体实施例主要在以下予以详细介绍。Specific examples of the comprehensive utilization of the coal gangue pyrolysis gasification of the present invention are mainly described below.
第一部分 煤矸石粒度控制Part I Coal Gangue Particle Size Control
将煤矸石加工破碎成0~20mm粒度,在这个粒度范围内对煤矸石碎料进行脱水干燥,干燥充分,脱水效率高,但这不构成对本发明对所需要的煤矸石的限制。 The coal gangue is processed into a particle size of 0 to 20 mm, and the coal gangue scrap is dehydrated and dried in this particle size range, and the drying is sufficient, and the dehydration efficiency is high, but this does not constitute a limitation on the coal gangue required for the present invention.
第二部分 煤矸石调湿脱水Part II Coal gangue conditioning and dehydration
将煤矸石高温热解及水煤气反应产生的荒煤气化产回收净化后的净煤气燃烧后产生的热废气用于破碎后的煤矸石粒料在入炉前进行调湿脱水。The hot exhaust gas generated after the combustion of the net gas produced by the high-temperature pyrolysis of coal gangue and the waste gasification produced by the water gas reaction is used for the crushed coal gangue pellets to be subjected to humidity conditioning and dehydration before being charged into the furnace.
为了保持环境的干净整洁,调湿脱水后尾气通过水沐净化后达标排放。In order to keep the environment clean and tidy, after the humidity is dehydrated, the exhaust gas is discharged through the water and purified.
第三部分 煤矸石高温热解气化(热解加热、水煤气发应) Part III High temperature pyrolysis gasification of coal gangue (pyrolysis heating, water gas generation)
第一节 煤矸石的高温热解加热 Section 1 High temperature pyrolysis heating of coal gangue
如图1所示,煤矸石热解装置6设置在炉体91中部,主要包括热解气化室61、外燃气加热装置64、内燃气加热装置67、气体换向装置66、中心支撑弓65构成;如图8、图9所示:热解气化室61由耐火导热材料内、外环墙612、611构成一个环状空间,围绕在热解气化室外墙611环外周为外燃气加热装置64,热解气化室内环墙612环内为内燃气加热装置67,其中外燃气加热装置64主要为若干组(本例9组)结构相同关联的第一燃气加热器62、第二燃气加热器60构成(见图1、图2),如图1、图8、图9所示:因为热解气化室61高度较高,其中外燃气加热装置64主要分成上、中、下三段式加热,每段有9组结构相同关联的第一燃气加热器62、第二燃气加热器60构成,内燃气加热装置67主要分成上、下二段式加热,每段有6组结构相同联相第三燃气加热器68、第四燃气加热器69构成。As shown in FIG. 1, the coal gangue pyrolysis device 6 is disposed in the middle of the furnace body 91, and mainly includes a pyrolysis gasification chamber 61, an external gas heating device 64, an internal gas heating device 67, a gas reversing device 66, and a central support bow 65. As shown in FIG. 8 and FIG. 9 , the pyrolysis gasification chamber 61 is formed of an annular space by the inner and outer annular walls 612 and 611 of the refractory heat conductive material, and is heated by the outer gas around the outer circumference of the pyrolysis gasification outdoor wall 611 ring. The device 64, the pyrolysis gasification indoor ring wall 612 is an inner gas heating device 67, wherein the outer gas heating device 64 is mainly a plurality of groups (the group 9 of this example) having the same structure of the first gas heater 62 and the second gas. The heater 60 is constructed (see FIG. 1 and FIG. 2), as shown in FIG. 1, FIG. 8, and FIG. 9. Since the pyrolysis gasification chamber 61 has a high height, the external gas heating device 64 is mainly divided into upper, middle and lower three. Segment heating, each segment has 9 sets of first gas heater 62 and second gas heater 60 with the same structure, and the internal gas heating device 67 is mainly divided into upper and lower two-stage heating, and each group has 6 sets of the same structure. The combined third gas heater 68 and the fourth gas heater 69 are configured.
如图1、图9示,所述的第一燃气加热器62主要包括第一燃烧室621、第一煤气进入支管622和第一蓄热换热器624,第一煤气进入支管622穿过炉体91外墙通到第一燃烧室621中。As shown in FIG. 1 and FIG. 9, the first gas heater 62 mainly includes a first combustion chamber 621, a first gas inlet branch pipe 622 and a first heat storage heat exchanger 624, and the first gas inlet branch pipe 622 passes through the furnace. The outer wall of the body 91 opens into the first combustion chamber 621.
如图1、图9所示:第一燃烧室621由耐火材料制成的炉体91外墙、和耐火导热材料制成热解气化室外环墙611和外火道隔墙625围成一个相对封闭的煤气燃烧火道。As shown in FIG. 1 and FIG. 9, the first combustion chamber 621 is surrounded by a refractory material, an outer wall of the furnace body 91, and a refractory and heat-conductive material, which is composed of a pyrolysis gasification outdoor ring wall 611 and an outer fire channel partition wall 625. A relatively closed gas burning fire.
如图1、图9所示,第一蓄热换热器624包括第一蓄热腔626、第一蓄热体623、第一空气进入支管627和第一燃烧废气排出支管628;第一蓄热腔626设置在炉体91外墙中,第一蓄热体623设置第一蓄热腔626中,第一蓄热腔626一端通向第一燃烧室621底部,另一端分别接有第一空气进入支管627和第一燃烧废气排出支管628。As shown in FIG. 1 and FIG. 9, the first heat storage heat exchanger 624 includes a first heat storage chamber 626, a first heat storage body 623, a first air inlet branch pipe 627, and a first combustion exhaust gas discharge branch pipe 628; The heat chamber 626 is disposed in the outer wall of the furnace body 91. The first heat storage body 623 is disposed in the first heat storage chamber 626. One end of the first heat storage chamber 626 leads to the bottom of the first combustion chamber 621, and the other end is respectively connected to the first wall. The air enters the branch pipe 627 and the first combustion exhaust gas discharge branch pipe 628.
如图9所示,在第一空气进入支管627与第一蓄热腔626之间设置有第一单向空气阀门629,第一单向空气阀门629允许空气从第一空气进入管627和第一蓄热腔626流入第一燃烧室621;在第一燃烧废气排出支管628与第一蓄热腔626之间设置有第一单向废气阀门620,第一单向废气阀门620允许煤气燃烧废气从第一燃烧室621流经第一蓄热腔626,最后从第一燃烧废气排出支管628排出(当然,采用如下所述的气体换向装置66,当空气主管667与第一空气分管6671接通,空气主管667与第二空气分管6673处于切断;与此同时,燃烧废气主管669与第一燃烧废气分管6691亦相切断,而相应燃烧废气主管669与第二燃烧废气分管6693处于相接通,可以起到代替第一单向空气阀门629及第一单向废气阀门620的作用)。As shown in FIG. 9, a first one-way air valve 629 is provided between the first air inlet branch 627 and the first heat storage chamber 626, and the first one-way air valve 629 allows air to enter the tube 627 from the first air and the first A heat storage chamber 626 flows into the first combustion chamber 621; a first one-way exhaust valve 620 is disposed between the first combustion exhaust gas exhaust branch 628 and the first heat storage chamber 626, and the first one-way exhaust valve 620 allows the gas to burn the exhaust gas. Flowing from the first combustion chamber 621 through the first regenerator 626, and finally discharging from the first combustion exhaust outlet branch 628 (of course, using the gas reversing device 66 as described below, when the air main 667 is connected to the first air branch 6671 The air main pipe 667 and the second air pipe 6763 are cut off; at the same time, the combustion exhaust gas main pipe 669 is also cut off from the first combustion exhaust gas pipe 6691, and the corresponding combustion exhaust gas main pipe 669 is in contact with the second combustion exhaust gas pipe 6693. It can function as a substitute for the first one-way air valve 629 and the first one-way exhaust valve 620).
同理,如图9所示:结构相同第二燃气加热器60主要包括第二燃烧室601、第二煤气进入支管602和第二蓄热换热器604。Similarly, as shown in FIG. 9, the second gas heater 60 of the same structure mainly includes a second combustion chamber 601, a second gas inlet branch 602, and a second heat storage heat exchanger 604.
如图9所示:第二燃烧室601由耐火材料制成的炉体91外墙、和耐火导热材料制成热解气化室外环墙611和外火道隔墙625围成一个相对封闭的煤气燃烧火道。As shown in FIG. 9, the second combustion chamber 601 is made of a refractory material, an outer wall of the furnace body 91, and a refractory heat-conducting material, and the pyrolysis gasification outdoor ring wall 611 and the outer fire channel partition wall 625 are relatively closed. The gas burns the fire.
如图1、图9所示:第二煤气进入支管602穿过炉体91外墙通到第一燃烧室601中。As shown in FIG. 1 and FIG. 9, the second gas entering branch pipe 602 passes through the outer wall of the furnace body 91 to the first combustion chamber 601.
如图9所示:第二蓄热换热器604包括第二蓄热腔606、第二蓄热体603、第二空气进入支管607和第二燃烧废气排出支管608,第二蓄热腔606设置在炉体91外墙中,第二蓄热体603设置第二蓄热腔606中,第二蓄热腔606一端通向第二燃烧室601底部,另一端分别接有第二空气进入支管607和第二燃烧废气排出支管608,在第二空气进入支管607与第二蓄热腔606之间设置有第二单向空气阀门609,第二单向空气阀门609允许空气从第二空气进入管607和第二蓄热腔606流入第二燃烧室601; 在第二燃烧废气排出支管608与第二蓄热腔606之间设置有第二单向废气阀门600,第二单向废气阀门600允许煤气燃烧废气从第二燃烧室601流经第二蓄热腔606,最后从第二燃烧废气排出支管608排出(当然,采用如下所述的气体换向装置66,当空气主管667与第一空气分管6671切断,空气主管667与第二空气分管6673处于接通,与此同时,燃烧废气主管669和第一燃烧废气分管6691亦相接通,而相应燃烧废气主管669和第二燃烧废气分管6693亦相切断;可以起到代替第二单向空气阀门609及第二单向废气阀门600的作用)。As shown in FIG. 9, the second heat storage heat exchanger 604 includes a second heat storage chamber 606, a second heat storage body 603, a second air inlet branch pipe 607, and a second combustion exhaust gas discharge branch pipe 608, and a second heat storage chamber 606. The second heat storage body 603 is disposed in the second heat storage chamber 606. The second heat storage chamber 606 has one end leading to the bottom of the second combustion chamber 601, and the other end is connected to the second air inlet branch. 607 and the second combustion exhaust gas discharge branch pipe 608, between the second air inlet branch pipe 607 and the second heat storage cavity 606 is provided with a second one-way air valve 609, the second one-way air valve 609 allows air to enter from the second air The tube 607 and the second regenerator 606 flow into the second combustion chamber 601; A second one-way exhaust valve 600 is disposed between the second combustion exhaust gas exhaust pipe 608 and the second heat storage chamber 606, and the second one-way exhaust gas valve 600 allows the gas combustion exhaust gas to flow from the second combustion chamber 601 through the second heat storage. The chamber 606 is finally discharged from the second combustion exhaust gas discharge branch pipe 608 (of course, using the gas reversing device 66 as described below, when the air main pipe 667 is disconnected from the first air branch pipe 6671, the air main pipe 667 is connected to the second air branch pipe 6673. At the same time, the combustion exhaust gas main pipe 669 and the first combustion exhaust gas branch pipe 6691 are also connected, and the corresponding combustion exhaust gas main pipe 669 and the second combustion exhaust gas branch pipe 6693 are also cut off; instead, the second one-way air valve 609 can be replaced. And the function of the second one-way exhaust valve 600).
如图1、图8所示,第一燃烧室621和紧邻的第二燃烧室601之间外火道隔墙625的顶部设有燃烧室通孔6251,燃烧室通孔6251将第一燃烧室621和紧邻的第二燃烧室601接通构成关联一组,本例中,外燃气加热装置64共设有18道外火道隔墙625隔墙,形成9组关联燃烧组;另外,如图1所示;因为热解气化室61高度较高,其中外燃气加热装置64主要分成上、中、下三段式加热,每段有9组结构相同并关联第一燃气加热器62、第二燃气加热器60构成。As shown in FIG. 1 and FIG. 8, a top portion of the outer fire passage partition 625 between the first combustion chamber 621 and the immediately adjacent second combustion chamber 601 is provided with a combustion chamber through hole 6251, and the combustion chamber through hole 6251 will be the first combustion chamber. 621 and the immediately adjacent second combustion chamber 601 are connected to form a group. In this example, the external gas heating device 64 has a total of 18 outer fire passage partition walls 625 partition walls to form 9 groups of associated combustion groups; As shown in the figure; because the pyrolysis gasification chamber 61 has a high height, wherein the external gas heating device 64 is mainly divided into upper, middle and lower three-stage heating, each group has 9 groups of the same structure and associated with the first gas heater 62, the second The gas heater 60 is constructed.
如图1所示:在炉体91外墙上每个燃烧室还设置有燃烧室温度监测孔6201和燃烧室观测孔6202,燃烧室观测孔6202便于技术人员直观观察每个燃烧室的煤气燃烧情况,燃烧室温度监测孔6201中设置有燃烧室温度表6203用于对燃烧室的温度监测,以便于对煤热解进程的评估。As shown in FIG. 1 , each combustion chamber is further provided with a combustion chamber temperature monitoring hole 6201 and a combustion chamber observation hole 6202 on the outer wall of the furnace body 91. The combustion chamber observation hole 6202 allows the technician to visually observe the gas combustion of each combustion chamber. In the case, a combustion chamber temperature table 6201 is provided in the combustion chamber temperature monitoring hole 6201 for temperature monitoring of the combustion chamber to facilitate evaluation of the coal pyrolysis process.
如图13所示:燃烧室温度表6203与工控中心90相联,由工控中心90自动采集燃烧室温度表6203的温度数据。As shown in FIG. 13, the combustion chamber temperature table 6203 is associated with the industrial control center 90, and the temperature data of the combustion chamber temperature table 6203 is automatically collected by the industrial control center 90.
如图2、图3、图4、图5、图6,气体换向装置66包括上盘661、下盘662、旋转换向电机663、空气风机664、煤气风机665、废气风机666,下盘662分别接有一个空气主管667和第一空气分管6671、第二空气分管6673,一个煤气主管668和第一煤气分管6681、第二煤气分管6683,一个燃烧废气主管669和第二燃烧废气分管6693、第一燃烧废气分管6691,其中,第二燃烧废气分管6693和第一燃烧废气分管6691与第一空气分管6671和第二空气分管6673及第一煤气分管6681和第二煤气分管6683的设置刚好对调(图3、图4、图6所示)。As shown in FIG. 2, FIG. 3, FIG. 4, FIG. 5 and FIG. 6, the gas reversing device 66 includes an upper disc 661, a lower disc 662, a rotary commutating motor 663, an air blower 664, a gas blower 665, an exhaust fan 666, and a lower disc. 662 is respectively connected with an air main pipe 667 and a first air pipe 6371, a second air pipe 6673, a gas main pipe 668 and a first gas pipe 6681, a second gas pipe 6683, a combustion exhaust gas main pipe 669 and a second combustion exhaust gas pipe 6693. a first combustion exhaust gas branch 6691, wherein the second combustion exhaust gas branch 6693 and the first combustion exhaust gas branch 6691 and the first air branch pipe 6671 and the second air branch pipe 6673 and the first gas pipe 6681 and the second gas pipe 6681 are disposed. Reversed (shown in Figure 3, Figure 4, Figure 6).
如图3、图4、图5、图6所示:上盘661贴合在下盘662上方,上盘661分别对应设置有空气连接管6672、煤气连接管6682、燃烧废气连接管6692,旋转换向电机663带动上盘661在下盘662上往复转动从而实现空气主管667不断与第一空气分管6671和第二空气分管6673进行接通和切断转换,煤气主管668不断与第一煤气分管6681和第二煤气分管6683进行接通和切断转换,燃烧废气主管669不断与第二燃烧废气分管6693和第一燃烧废气分管6691进行接通和切断转换(与第一空气分管6671和第二空气分管6673及第一煤气分管6681和第二煤气分管6683的切换刚好相反)。As shown in FIG. 3, FIG. 4, FIG. 5 and FIG. 6, the upper plate 661 is attached to the upper plate 662, and the upper plate 661 is respectively provided with an air connecting pipe 6672, a gas connecting pipe 6682, and a combustion exhaust pipe connecting pipe 6692. The motor 663 drives the upper disk 661 to reciprocally rotate on the lower disk 662 to realize that the air main pipe 667 continuously switches on and off with the first air pipe 6671 and the second air pipe 6673, and the gas main pipe 668 continuously communicates with the first gas pipe 6681 and the The two gas manifolds 6683 are switched on and off, and the combustion exhaust gas controller 669 is continuously switched on and off with the second combustion exhaust gas branch 6693 and the first combustion exhaust gas branch 6691 (with the first air branch 6671 and the second air branch 6673 and The switching of the first gas branch 6681 and the second gas branch 6683 is just the opposite).
如图1、图6所示,在炉体91的外周还设有两组围管,包括第一空气围管6674,第一煤气围管6684,第一燃烧废气围管6694;第二空气围管6675、第二煤气围管6685,第二燃烧废气围管6695。As shown in FIG. 1 and FIG. 6, two sets of surrounding pipes are further disposed on the outer circumference of the furnace body 91, including a first air surrounding pipe 6674, a first gas surrounding pipe 6684, a first combustion exhaust gas surrounding pipe 6694, and a second air surrounding. The pipe 6675, the second gas enclosure pipe 6685, and the second combustion exhaust gas enclosure 6695.
如图1、图6所示,第一空气围管6674将第一空气分管6671和第一空气进入支管627联接起来,将第一空气分管6671、第一空气围管6674、第一空气进入支管627、第一蓄热腔626与第一燃烧室621构成同一通路;As shown in FIG. 1 and FIG. 6, the first air enclosure 6674 connects the first air branch 6671 and the first air inlet branch 627, and the first air branch 6671, the first air envelope 6674, and the first air enter the branch pipe. 627, the first heat storage chamber 626 and the first combustion chamber 621 form the same passage;
与此同时,第一煤气围管6684将第一煤气分管6681和第一煤气进入支管622联接起来,将第一煤气分管6681、第一煤气围管6684、第一煤气进入支管622与第一燃烧室621构成同一通路;At the same time, the first gas enclosure 6684 connects the first gas manifold 6681 and the first gas inlet branch 622, and the first gas manifold 6681, the first gas enclosure 6684, the first gas inlet branch 622 and the first combustion. Room 621 constitutes the same passage;
此时同时,第一燃烧废气围管6694是将第一燃烧废气分管6691与第一燃烧废气排出支管628联接起来,将第一燃烧废气分管6691、第一燃烧废气围管6694、第一燃烧废气排出支管628、第一蓄热腔626与燃烧室621构成同一通路。At the same time, the first combustion exhaust gas pipe 6694 connects the first combustion exhaust gas pipe 6691 with the first combustion exhaust gas discharge branch pipe 628, and the first combustion exhaust gas pipe 6691, the first combustion exhaust gas pipe 6694, and the first combustion exhaust gas. The discharge branch pipe 628 and the first heat storage chamber 626 form the same passage as the combustion chamber 621.
同理,第二空气围管6675将第二空气分管6673和第二空气进入支管607联接起来,将第二空气分管6673、第二空气围管6675、第二空气进入支管607、第二蓄热腔606与第二燃烧室601构成同一通路; Similarly, the second air enclosure 6675 connects the second air branch 6673 and the second air inlet branch 607, and the second air branch 6673, the second air envelope 6675, the second air enters the branch 607, and the second heat storage. The cavity 606 and the second combustion chamber 601 form the same passage;
与此同时,第二煤气围管6685将第二煤气分管6683和第二煤气进入支管602联接起来,将第二煤气分管6683、第二煤气围管6685、第二煤气进入支管602和第二燃烧室601构成同一通路;At the same time, the second gas sewer 6685 connects the second gas pipe 6683 and the second gas inlet branch 602, and the second gas pipe 6683, the second gas pipe 6685, the second gas enters the branch pipe 602, and the second combustion. Room 601 constitutes the same passage;
与此同时,第二燃烧废气围管6695将第二燃烧气分管6693与第二燃烧废气排出支管608联接起来,将第二燃烧废气分管6693、第二燃烧废气围管6695、第二燃烧废气排出支管608、第二蓄热腔606与第二燃烧室601构成同一通路。At the same time, the second combustion exhaust gas pipe 6695 connects the second combustion gas branch pipe 6693 with the second combustion exhaust gas discharge branch pipe 608, and discharges the second combustion exhaust gas pipe 6693, the second combustion exhaust gas pipe 6695, and the second combustion exhaust gas. The branch pipe 608, the second heat storage chamber 606 and the second combustion chamber 601 form the same passage.
另外,如图13所示,本例还包括气体换向装置控制器906用于对旋转换向电机663、空气风机664、煤气风机665、废气风机666控制,气体换向装置电气控制器906又与上位工控中心90相联,当然从电气控制原理来讲,本例中旋转换向电机663、空气风机664、煤气风机665、废气风机666亦可直接受工控中心90控制,所以此处设置气体换向装置控制器906并不构成对本例保护范围的限制。In addition, as shown in FIG. 13, the example further includes a gas reversing device controller 906 for controlling the rotary commutating motor 663, air fan 664, gas fan 665, and exhaust fan 666, and the gas reversing device electrical controller 906 In connection with the upper industrial control center 90, of course, in this example, the rotary commutating motor 663, air fan 664, gas fan 665, and exhaust fan 666 can also be directly controlled by the industrial control center 90, so the gas is set here. The reversing device controller 906 does not constitute a limitation to the scope of protection of this example.
如图1、图2~图5、图6、图13所示:本外燃气加热装置64的加热方法是:As shown in FIG. 1, FIG. 2 to FIG. 5, FIG. 6, and FIG. 13, the heating method of the external gas heating device 64 is:
(1)工控中心90启动旋转换向电机663带动上盘661在下盘662上转动,空气主管667与第一空气分管6671接通,空气主管667与第二空气分管6673处于切断状态;同时,煤气主管668与第一煤气分管6681亦相接通,煤气主管668与第二煤气分管6683处于切断状态;与此同时,燃烧废气主管669与第一燃烧废气分管6691亦相切断,而相应燃烧废气主管669与第二燃烧废气分管6693处于相接通状态;(1) The industrial control center 90 starts the rotary reversing motor 663 to drive the upper plate 661 to rotate on the lower plate 662, the air main pipe 667 is connected to the first air branch pipe 6671, and the air main pipe 667 and the second air branch pipe 6673 are cut off; meanwhile, the gas The main pipe 668 is also connected to the first gas pipe 6681, and the gas main pipe 668 and the second gas pipe 6668 are in a cut-off state; at the same time, the combustion exhaust gas main pipe 669 is also cut off from the first combustion exhaust gas pipe 6691, and the corresponding combustion exhaust gas main pipe is cut off. 669 is in an on state with the second combustion exhaust gas branch 6693;
(2)工控中心90启动空气风机664、煤气风机665、废气风机666;空气风机664将空气鼓入空气主管667、空气依次进入经过空气连接管6672、第一空气分管6671、第一空气围管6674、第一空气进入支管627进入到第一蓄热腔626,利用第一蓄热体623释放的热量对空气进行加热后进入第一燃烧室621中;同时,煤气风机665将荒煤气经过化产回收净化后得到净煤气鼓入煤气主管668,煤气依次进入煤气连接管6682、第一煤气分管6681、第一煤气围管6684、第一煤气进入支管622进入第一燃烧室621中进行燃烧,与此同时,因为燃烧废气主管669与第一燃烧废气分管6691处于相切断状态,而相应燃烧废气主管669和第二燃烧废气分管6693处于相接通状态,所以第一燃烧室621中煤气燃烧后的废气只能通过外火道隔墙625上部的燃烧室通孔6251进入到第二燃烧室601中,再经过第二蓄热腔606中,经第二蓄热腔606中的第二蓄热体603进行吸热降温后从第二燃烧废气排出支管608、第二燃烧废气围管6695、第二燃烧废气分管6693、燃烧废气主管669通过废气风机666排出;(2) The industrial control center 90 starts the air fan 664, the gas fan 665 and the exhaust fan 666; the air fan 664 blows the air into the air main pipe 667, and the air sequentially enters through the air connecting pipe 6672, the first air pipe 6371, and the first air pipe. 6674, the first air entering branch pipe 627 enters the first heat accumulating chamber 626, and heats the air by using the heat released by the first heat accumulator 623 to enter the first combustion chamber 621; meanwhile, the gas fan 665 passes the waste gas After the product is recovered and purified, the net gas is taken into the gas main pipe 668, and the gas enters the gas connecting pipe 6682, the first gas pipe 6681, the first gas pipe 6684, and the first gas entering branch pipe 622 into the first combustion chamber 621 for combustion. At the same time, since the combustion exhaust gas main pipe 669 and the first combustion exhaust gas branch pipe 6691 are in a phase cut state, and the corresponding combustion exhaust gas main pipe 669 and the second combustion exhaust gas main pipe 6693 are in an on state, the first combustion chamber 621 is burned after the gas is burned. The exhaust gas can only enter the second combustion chamber 601 through the combustion chamber through hole 6251 in the upper portion of the outer fire passage partition 625, and then passes through the second heat storage chamber 606. The second heat storage body 603 in the heat storage chamber 606 is subjected to heat absorption and temperature reduction, and is discharged from the second combustion exhaust gas discharge branch pipe 608, the second combustion exhaust gas pipe 6695, the second combustion exhaust gas pipe 6693, and the combustion exhaust gas main pipe 669 through the exhaust gas fan 666. ;
(3)达到设定燃烧时间,工控中心90启动旋转换向电机663带动上盘661在下盘662上反向转动,空气主管667与第一空气分管6671切断,空气主管667与第二空气分管6673处于接通状态,同时,煤气主管668和第一煤气分管6681亦相切断,煤气主管668与第二煤气分管6683接通状态,与此同时,燃烧废气主管669和第一燃烧废气分管6691亦相接通,而相应燃烧废气主管669和第二燃烧废气分管6693亦相切断状态;(3) When the set burning time is reached, the industrial control center 90 starts the rotary reversing motor 663 to drive the upper plate 661 to rotate in the opposite direction on the lower plate 662, and the air main pipe 667 is cut off from the first air pipe 6371, and the air main pipe 667 and the second air pipe 6673 are cut off. In the on state, at the same time, the gas main pipe 668 and the first gas pipe 6681 are also cut off, the gas main pipe 668 and the second gas pipe 6668 are connected, and at the same time, the combustion exhaust gas main pipe 669 and the first combustion exhaust gas pipe 6691 are also in phase. Turned on, and the corresponding combustion exhaust gas main pipe 669 and the second combustion exhaust gas pipe 6693 are also cut off;
(4)空气风机664将空气鼓入空气主管667、空气依次进入经过空气连接管6672、第二空气分管6673、第二空气围管6675、第二空气进入支管607进入到第二蓄热腔606,利用第二蓄热腔606中的第二蓄热体603释放的热量对空气进行加热后进入第二燃烧室601中;同时,煤气风机665将荒煤气经过回收净后得到净煤气鼓入煤气主管668,煤气依次进入煤气连接管6682、第二煤气分管6683、第二煤气围管6685、第二煤气进入支管602进入第二燃烧室601中进行燃烧,与此同时,因为燃烧废气主管669和第一燃烧废气分管6691相接通,而相应燃烧废气主管669和第二燃烧废气分管6693处于相切断状态,所以第二燃烧室601中煤气燃烧后的废气只能通过外火道隔墙625上部的燃烧室通孔6251进入第一燃烧室621中,再经过第一蓄热腔626,经第一蓄热腔626中的第一蓄热体603进行吸热降温后,最后从第一燃烧废气排出支管628、第一燃烧废气围管6694、第一燃烧废气分管6691、燃烧废气主管669通过废气风机666排出,所以外燃气加热装置64燃烧原理在于当第一燃烧室621中煤气燃烧后生成的废气从燃烧室通孔6251进入第二燃烧室601,经第二燃烧室601及第二蓄热腔606中第二蓄热体603对其余热吸收降温后排出,反之,当第二燃烧室601中煤气燃烧后生成的废气从燃烧室通孔6251进入第一燃烧室621,经第一燃烧室621及第一蓄热腔606中第一蓄热体603对其余热吸收降温后排出。(4) The air blower 664 blows air into the air main pipe 667, and the air sequentially enters the second heat storage chamber 606 through the air connection pipe 6672, the second air pipe 6673, the second air pipe 6675, and the second air inlet pipe 607. The heat released by the second heat storage body 603 in the second heat storage chamber 606 heats the air and enters the second combustion chamber 601. At the same time, the gas fan 665 recovers the waste gas and obtains the net gas into the gas. The main pipe 668, the gas sequentially enters the gas connecting pipe 6682, the second gas pipe 6683, the second gas pipe 6685, and the second gas entering branch pipe 602 enters the second combustion chamber 601 for combustion, at the same time, because the combustion exhaust pipe 669 and The first combustion exhaust gas branch 6691 is turned on, and the corresponding combustion exhaust gas main pipe 669 and the second combustion exhaust gas main pipe 6693 are in a phase cut state, so that the exhaust gas in the second combustion chamber 601 can only pass through the upper portion of the outer fire passage partition wall 625. The combustion chamber through hole 6251 enters the first combustion chamber 621, passes through the first regenerator 626, passes through the first regenerator 603 in the first regenerator 626, and is cooled and cooled, and finally from the first The combustion exhaust gas discharge branch pipe 628, the first combustion exhaust gas pipe 6694, the first combustion exhaust gas pipe 6691, and the combustion exhaust gas pipe 669 are discharged through the exhaust gas fan 666, so the external gas heating device 64 burns the principle after the gas in the first combustion chamber 621 is burned. The generated exhaust gas enters the second combustion chamber 601 from the combustion chamber through hole 6251, and is discharged after the second heat storage body 603 in the second combustion chamber 601 and the second heat storage chamber 606 is cooled by the remaining heat absorption, and vice versa. The exhaust gas generated after the combustion of the gas in the chamber 601 enters the first combustion chamber 621 from the combustion chamber through hole 6251, and is cooled by the first heat storage body 603 in the first combustion chamber 621 and the first heat storage chamber 606 to cool down the remaining heat absorption.
综上所述,这种通过气体换向装置的气体两进一出的工作方式和蓄热换热器的蓄热换热的工作方式,实现两组关联的燃气加热器交替燃烧,即气体换向装置向第一燃气加热器的燃烧室送入空气、净煤气燃烧,同时从第二燃气加热器的燃烧室中吸出燃烧后的热废气,热废气经第二燃气加热器的第二蓄热换热器中的第二蓄热体吸热降温变为温度相对较低的低温废气排出;同理,气体换向装置向第二燃气加热器的燃烧室送入空气、净煤气燃烧,同时从第一燃气加热器的燃烧室中吸出燃烧后的热废气,热废气经第一燃气加热器的第一蓄热换热器中的第一蓄热体吸热降温变为温度相对较低的低温废气排出;这种相互利用煤气燃烧后的废气余热进行加热空气的方法,既起到了对煤气燃烧后的废气余热充分利用,提高燃烧室中的煤气的燃烧效率,又能对煤气燃烧后的废气进行一定程度的降温,不用消耗外来能源,起到节能降耗的目的,节省煤矸石热解气化成本。In summary, the two-in-one operation mode of the gas through the gas reversing device and the heat storage heat exchange operation mode of the regenerative heat exchanger realize the alternating combustion of the two gas heaters associated with the two groups, that is, the gas exchange Feeding air to the combustion chamber of the first gas heater to the combustion chamber, and combusting the hot exhaust gas from the combustion chamber of the second gas heater, and the second heat storage of the hot exhaust gas through the second gas heater The heat absorption of the second regenerator in the heat exchanger is changed to a relatively low temperature exhaust gas discharge; similarly, the gas reversing device sends air to the combustion chamber of the second gas heater, and the net gas is burned while The combustion gas is sucked out from the combustion chamber of the first gas heater, and the hot exhaust gas is cooled by the first heat storage body in the first heat storage heat exchanger of the first gas heater to become a relatively low temperature. Exhaust gas discharge; the method of heating the air by using the residual heat of the exhaust gas after combustion of the gas not only makes full use of the waste heat of the exhaust gas after the combustion of the gas, improves the combustion efficiency of the gas in the combustion chamber, but also burns the gas. Exhaust a degree of cool, do not consume external energy, play the purpose of energy saving, saving the cost of coal waste pyrolysis and gasification.
通过对外燃气加热装置64的加热自动控制,降低人力成本,提高了对煤热解过程的控制精度,实现自动化。Through the automatic heating control of the external gas heating device 64, the labor cost is reduced, the control precision of the coal pyrolysis process is improved, and automation is realized.
如图1、图10所示,内燃气加热装置67主要由若干组(本例6组)结构相同的燃气加热器68、69,因为热解气化室61高度较高内燃气加热装置67主要由主要分成上、下二段式加热,每段有6组结构相同的关联第三燃气加热器68、第四燃气加热器69,其组成结构和燃烧原理与以上介绍的关联第一燃烧加热器62、第二燃烧加热器60几乎完全相同,第三燃气加热器68也包括第三燃烧室681、第三煤气进入支管682、第三蓄热腔686、第三蓄热体683、第三空气进入支管687和第三燃烧废气排出支管688。As shown in FIG. 1 and FIG. 10, the internal gas heating device 67 mainly consists of several groups (the 6 groups of this example) having the same structure of the gas heaters 68, 69, because the pyrolysis gasification chamber 61 has a high height and the internal gas heating device 67 is mainly It is mainly divided into upper and lower two-stage heating, and each section has 6 sets of associated third gas heater 68 and fourth gas heater 69 having the same structure, and its composition and combustion principle are related to the first combustion heater described above. 62. The second combustion heater 60 is almost identical. The third gas heater 68 also includes a third combustion chamber 681, a third gas inlet branch 682, a third regenerator 686, a third regenerator 683, and a third air. The branch pipe 687 and the third combustion exhaust gas exhaust pipe branch 688 are entered.
如图1、图9、图10所示,第三燃烧室681由耐火导热材料制成热解气化室内环墙612和内火道隔墙635围成一个相对封闭的煤气燃烧火道。As shown in FIG. 1, FIG. 9, and FIG. 10, the third combustion chamber 681 is made of a refractory heat conductive material, and the pyrolysis gasification indoor ring wall 612 and the inner fire channel partition wall 635 form a relatively closed gas combustion fire passage.
如图1、图10所示,下段的第三煤气进入支管682从中心支撑弓65的条弓651的下面穿过向上通向第三燃烧室681,第三蓄热腔686设置在条弓651下方的炉体91上,第三蓄热体683置于第三蓄热腔686中,第三蓄热腔686一端通过延伸通道6861从中心支撑弓65的条弓651的下面穿过向上延伸通向第三燃烧室681底部,第三蓄热腔686另一端分别接有第三空气进入支管687和第三燃烧废气排出支管688。As shown in FIG. 1 and FIG. 10, the lower third gas inlet branch pipe 682 passes from the lower side of the strip 651 of the center support bow 65 to the third combustion chamber 681, and the third heat storage chamber 686 is disposed at the strip 651. On the lower furnace body 91, the third regenerator 683 is placed in the third regenerator 686, and one end of the third regenerator 686 extends upward from the underside of the strip 651 of the central support bow 65 through the extension passage 6861. To the bottom of the third combustion chamber 681, the third end of the third regenerator 686 is connected to a third air inlet branch 687 and a third combustion exhaust gas outlet branch 688, respectively.
如图1、图9、图10所示,上段的第三煤气进入支管682从中心支撑弓65的条弓651的下面穿过向上经火道隔墙635通向第三燃烧室681,第三蓄热腔686设置在条弓651下方的炉体91上,第三蓄热体683置于第三蓄热腔686中,第三蓄热腔686一端通过延伸通道6861从中心支撑弓65的条弓651的下面穿过向上经火道隔墙635延伸通向第三燃烧室681底部,第三蓄热腔686另一端分别接有第三空气进入支管687和第三燃烧废气排出支管688。As shown in FIG. 1, FIG. 9, FIG. 10, the third gas inlet branch pipe 682 of the upper stage passes from the lower side of the bow 651 of the center support bow 65 to the third combustion chamber 681 through the fire passage partition wall 635, and the third The heat accumulating chamber 686 is disposed on the furnace body 91 below the strip 651, the third regenerator 683 is placed in the third regenerator 686, and one end of the third regenerator chamber 686 passes through the extending passage 6861 from the center supporting the strip of the bow 65. The lower side of the bow 651 extends through the fire passage partition 635 to the bottom of the third combustion chamber 681, and the other end of the third heat storage chamber 686 is connected to the third air inlet branch 687 and the third combustion exhaust gas exhaust branch 688, respectively.
同理,如图9、图10所示,第四燃气加热器69结构与第三燃气加热器68完相同,这里不再赘述,其中第四燃烧室691与第三燃烧室681通过燃烧室通道6305接通构成关联一组(图1、图8所示)。Similarly, as shown in FIG. 9 and FIG. 10, the structure of the fourth gas heater 69 is the same as that of the third gas heater 68, and details are not described herein again, wherein the fourth combustion chamber 691 and the third combustion chamber 681 pass through the combustion chamber passage. The 6305 is turned on to form a group (shown in Figures 1 and 8).
其中,如图6所示,第三燃烧加热器68的第三燃烧室681的第三煤气进入支管682、第三空气进入支管687和第三燃烧废气排出支管688分别通过第一煤气围管6684、第一空气围管6674,第一燃烧废气围管6694与第一煤气分管6681、第一空气分管6671、第一燃烧废气分管6691相通。Wherein, as shown in FIG. 6, the third gas entering branch pipe 682, the third air entering branch pipe 687 and the third combustion exhaust gas discharging branch pipe 688 of the third combustion chamber 681 of the third combustion heater 68 respectively pass through the first gas surrounding pipe 6684. The first air enclosure pipe 6674, the first combustion exhaust gas enclosure 6694 is in communication with the first gas manifold 6681, the first air manifold 6671, and the first combustion exhaust manifold 6691.
如图1、图6、图10所示,第四燃烧加热器69的第四燃烧室691的第四煤气进入支管692、第四空气进入支管697和第四燃烧废气排出支管698分别通过第二煤气围管6685、第二空气围管6675、第二燃烧废气围管6695与第二煤气分管6683、第二空气分管6673、第二燃烧废气分管6693相通。As shown in FIG. 1, FIG. 6, FIG. 10, the fourth gas inlet branch 692, the fourth air inlet branch 697, and the fourth combustion exhaust gas discharge branch 698 of the fourth combustion chamber 691 of the fourth combustion heater 69 pass through the second, respectively. The gas enclosure 6685, the second air enclosure 6675, and the second combustion exhaust enclosure 6695 are in communication with the second gas manifold 6683, the second air conduit 6673, and the second combustion exhaust conduit 6693.
综上所述,第三燃烧加热器68、第四燃气加热器69燃烧原理与以上第一燃烧加热器62、第二燃烧加热器60几乎完全相同,这里不再赘述。In summary, the combustion principles of the third combustion heater 68 and the fourth gas heater 69 are almost identical to those of the first combustion heater 62 and the second combustion heater 60 described above, and are not described herein again.
如图1、图10所示,中心支撑弓65,因为热解气化室内环墙612以及内燃烧加热装置67的火道隔墙635都设置在炉腔中,需要中心支撑弓65为其提供支撑,同时又给内燃烧加热装置67提供各种管道的铺设。As shown in Figs. 1 and 10, the center support bow 65 is provided in the furnace cavity because the pyrolysis gasification indoor ring wall 612 and the fire channel partition 635 of the internal combustion heating device 67 are required to be provided by the center support bow 65. The support, while at the same time, provides the inner combustion heating device 67 with the laying of various pipes.
如图1、图10所示,中心支撑弓65设置在热解气化室61、内燃烧加热装置67下方的炉腔中,主要包括若干条的条弓651、火弓中心环墙652,条弓651一端固定在火弓中心环墙652上,另一端固定在炉体91上,条弓651围绕火弓中心环墙652中心以一定角度间隔辐射状散开布置,本例中的火弓651为12条弓,数量与内燃烧加热装置67的相互关联的第三燃烧加热器68第四燃烧加热器69总数一致。As shown in FIG. 1 and FIG. 10, the center support bow 65 is disposed in the furnace cavity below the pyrolysis gasification chamber 61 and the internal combustion heating device 67, and mainly includes a plurality of strips 651 and a center bow wall 652 of the fire bow. One end of the bow 651 is fixed on the fire ring center ring wall 652, and the other end is fixed on the furnace body 91. The strip bow 651 is arranged around the center of the fire bow center ring wall 652 at a certain angular interval, and the fire bow 651 in this example. For a total of 12 bows, the number of third combustion heaters 69 associated with the internal combustion heating device 67 is the same as the total number of fourth combustion heaters 69.
如图1、图10所示,一条火弓651的墙体中设置第三煤气进入支管682和第三蓄热腔686的延伸通道6861,紧相邻的另一条火弓651的墙体中设置的第四煤气进入支管692和第四蓄热腔696的延伸通道6961,给内燃烧加热装置67的管道铺设提供了便利,使内燃烧加热装置67的各种管道排列有序,不至于干涉。As shown in FIG. 1 and FIG. 10, a third gas inlet branch 682 and an extension passage 6861 of the third regenerator 686 are disposed in the wall of a fire bow 651, and are disposed in the wall of another adjacent fire bow 651. The fourth gas entering the branch pipe 692 and the extension passage 6961 of the fourth heat storage chamber 696 facilitates the laying of the pipes of the internal combustion heating device 67, so that the various pipes of the internal combustion heating device 67 are arranged in an orderly manner without interference.
第二节 水煤气反应Section 2 Water Gas Reaction
由于煤矸石在热解气化室中温度较高,再给煤矸石通入水蒸汽,煤矸石热解后产物中的炭与过热水蒸汽相遇进行水煤气反应生成水煤气(一氧化碳和氢气)。Since the temperature of the coal gangue in the pyrolysis gasification chamber is high, the coal gangue is introduced into the water vapor, and the charcoal in the product after the coal gangue pyrolysis meets the superheated steam to react with water gas to form water gas (carbon monoxide and hydrogen).
如图1、图10、图11所示,水煤气反应装置7包括热解气化室61、物料降温装置70、蒸汽产生装置75。As shown in FIGS. 1, 10, and 11, the water gas reaction device 7 includes a pyrolysis gasification chamber 61, a material temperature lowering device 70, and a steam generating device 75.
如图1所示,热解气化室61位于中心支撑弓65上方,物料降温装置70、蒸汽产生装置75位于中心支撑弓65下方。As shown in FIG. 1, the pyrolysis gasification chamber 61 is located above the center support bow 65, and the material cooling device 70 and the steam generating device 75 are located below the center support bow 65.
如图1、图11所示,物料降温装置70设置在伸出炉体91下部,包括高温降温室701、低温降温室702、降温室桥弓703;高温降温室701的顶部与热解气化室61底部相通;高温降温室701与低温降温室702上下设置,降温室桥弓703设置在高温降温室701与低温降温室702之间,降温室桥弓703包括桥弓7031、集汽室704、蒸汽进入通管707;4条桥弓7031以高温降温室701和低温降温室702轴中心呈一定角度间隔成辐形布置,桥弓7031中部形成集汽室704,集汽室704为一个柱形腔室,集汽室704的顶部设置有半球形风帽708,集汽室704的下部开口朝向低温降温室702;蒸汽进入通管707设置在桥弓7031中,蒸汽进入通管707一端通向集汽室704,另一端伸出炉体91外。As shown in FIG. 1 and FIG. 11, the material cooling device 70 is disposed at a lower portion of the furnace body 91, including a high temperature drop greenhouse 701, a low temperature drop greenhouse 702, a greenhouse lowering bow 703, a top portion of the high temperature drop greenhouse 701, and a pyrolysis gasification chamber. The bottom of the 61 is connected; the high temperature drop greenhouse 701 and the low temperature drop greenhouse 702 are arranged above and below, and the descending greenhouse bridge bow 703 is disposed between the high temperature drop greenhouse 701 and the low temperature drop greenhouse 702, and the descending greenhouse bridge bow 703 includes a bridge bow 7031 and a steam collecting chamber 704. The steam enters the through pipe 707; the four bridge bows 7031 are radially arranged at an angular interval between the high temperature drop greenhouse 701 and the low temperature drop greenhouse 702 axis center, and the steam collecting chamber 704 is formed in the middle of the bridge bow 7031, and the steam collecting chamber 704 is a column shape. The chamber is provided with a hemispherical hood 708 at the top of the plenum chamber 704. The lower opening of the plenum chamber 704 faces the low temperature drop greenhouse 702; the steam inlet 707 is disposed in the bridge bow 7031, and the steam enters the end of the through tube 707 to the set. The steam chamber 704 has the other end extending beyond the furnace body 91.
如图1、图12所示,蒸汽产生装置75包括环形空心金属箱体755、蒸汽包754及汽包输入管751、汽包输出管752,环形空心金属箱体755安装在炉体91底部,环形空心金属箱体755的内环空腔758接于物料降温装置70的低温降温室702下部,内环空腔758环形空腔呈上大下小漏斗状,环形空心金属箱体755箱内形成相对密封用于存储水的炉体水包753,炉体水包753接有进水管756和汽包输入管751,进水管756与储水箱757相通,汽包输入管751与蒸汽包754相接通,蒸汽包754的汽包输出管752与物料降温装置70的蒸汽进入通管707另一端相通。As shown in FIG. 1 and FIG. 12, the steam generating device 75 includes an annular hollow metal casing 755, a steam pack 754 and a steam drum inlet pipe 751, and a steam drum outlet pipe 752. The annular hollow metal casing 755 is installed at the bottom of the furnace body 91. The inner ring cavity 758 of the annular hollow metal box 755 is connected to the lower part of the low temperature drop greenhouse 702 of the material cooling device 70. The annular cavity of the inner ring cavity 758 is in the shape of a large upper and a small funnel, and the annular hollow metal box 755 is formed in the box. The furnace body water bag 753 is relatively sealed for storing water, and the furnace body water bag 753 is connected with an inlet pipe 756 and a steam drum inlet pipe 751. The inlet water pipe 756 is connected to the water storage tank 757, and the steam drum inlet pipe 751 is connected to the steam bag 754. The steam drum outlet pipe 752 of the steam package 754 communicates with the steam inlet pipe 707 at the other end of the material cooling device 70.
本发明的水煤气反应原理方法是:The principle of the water gas reaction principle of the present invention is:
(1)、蒸汽包754中水蒸汽通过汽包输入管752和蒸汽进入通管707向物料降温装置70的低温降温室702通入水蒸汽,水蒸汽吹向低温降温室702,除给低温降温室702中热解气化后的固体产物降温之外,水蒸汽向上串入高温降温室701,给从热解气化室61落入高温降温室701中大量的热解气化后的高温固体产物降温,水蒸汽在给热解气化后的固体进行降温的同时,提高蒸汽温度形成过热水蒸汽;(1) The water vapor in the steam package 754 passes through the steam drum inlet pipe 752 and the steam inlet pipe 707 to the low temperature drop greenhouse 702 of the material cooling device 70, and the water vapor is blown to the low temperature drop greenhouse 702, except for the low temperature drop greenhouse. In addition to the cooling of the solid product after pyrolysis and gasification in 702, the water vapor is cascaded into the high temperature drop greenhouse 701, and a large amount of pyrolyzed high temperature solid product is dropped from the pyrolysis gasification chamber 61 into the high temperature drop greenhouse 701. Cooling, the steam is cooled by the pyrolysis gasification solids, and the steam temperature is increased to form superheated steam;
(2)、过热水蒸汽穿过中心支撑弓65进入热解气化室61,并与热解气化室61的高温煤矸石热解物料接触,煤矸石热解后固体产物中的炭与过热水蒸汽相遇进行水煤气反应生成水煤气(一氧化碳和氢气);(2) The superheated steam enters the pyrolysis gasification chamber 61 through the central support bow 65, and is in contact with the high temperature coal gangue pyrolysis material of the pyrolysis gasification chamber 61, and the charcoal in the solid product after pyrolysis of the coal gangue The superheated steam meets to react with water gas to form water gas (carbon monoxide and hydrogen);
(3)、煤矸石热解气化后的固体产物从热解气化室61中落入物料降温装置70的高温降温室701和低温降温室702中,对经过低温降温室702和高温降温室701向上进入热解气化室61的水蒸汽再次加热成为过热的高温水蒸汽,同时又对煤矸石热解气化后的固体产物进行降温,再利用低温降温室702中固体产物余热给炉体水包753中的水加热形成水蒸汽,水蒸汽通过汽包输入管751进入蒸汽包754中,给蒸汽包754中补充因水煤气反应而消耗的大量水蒸汽,使得水煤气反应能够连续不间断进行。(3) The solid product after pyrolysis gasification of coal gangue falls from the pyrolysis gasification chamber 61 into the high temperature drop greenhouse 701 and the low temperature drop greenhouse 702 of the material cooling device 70, and passes through the low temperature drop greenhouse 702 and the high temperature drop greenhouse. 701 The water vapor entering the pyrolysis gasification chamber 61 is heated again to become the superheated high-temperature steam, and at the same time, the solid product after the pyrolysis and gasification of the coal gangue is cooled, and then the waste heat of the solid product in the greenhouse 702 is used to cool the furnace body. The water in the water bag 753 is heated to form water vapor, and the water vapor enters the steam packet 754 through the steam drum inlet pipe 751, and the steam bag 754 is replenished with a large amount of water vapor consumed by the water gas reaction, so that the water gas reaction can be continuously performed without interruption.
本发明的水煤气反应大量生成是在热解气化室61中下部进行,这是因为在此段热解气化室中的煤矸石已经热解相对充分,温度也相对较高,此时从热解气化室61的底部通入高温过热的水蒸汽,过热的水蒸汽与煤矸石热解后的固体产物中的炭相激就会产生大量的水煤气;当然,水蒸汽在给高温降温室701和低温降温室702中煤矸石热解气化后的固体产物降温过程中,与煤矸石热解气化后的固体产物中残余的炭也会产生水煤气,但是产生的量相对较小,这与煤矸石热解气化后的固体产物中残余的炭本身量不多,水蒸汽温度也不是太高有关。 The large amount of water gas reaction of the present invention is generated in the lower part of the pyrolysis gasification chamber 61 because the coal gangue in the pyrolysis gasification chamber in this section has been relatively pyrolyzed and the temperature is relatively high, at this time from the heat. The bottom of the degassing chamber 61 is connected to high temperature and superheated water vapor, and the superheated steam and the carbon in the solid product after pyrolysis of the coal gangue generate a large amount of water gas; of course, the water vapor is in the high temperature drop greenhouse 701 In the cooling process of the solid product after pyrolysis and gasification of the coal gangue in the low temperature drop greenhouse 702, the residual carbon in the solid product after pyrolysis and gasification of the coal gangue also generates water gas, but the amount generated is relatively small, which is The amount of residual carbon in the solid product after coal pyrite gasification is not much, and the water vapor temperature is not too high.
本发明利用自煤矸石热解气化后的温度相对较低的固体产物的余热进行热传递产生水蒸汽,再利用水蒸汽与温度较高的固体产物直接接触产生过热水蒸汽,达到水煤气反应的所需温度,促进水煤气反应更加充份,既在降低固体产物温度的同时,又产生水蒸汽和过热蒸汽,这种不需要消耗额外能源的技术方法符合我们今天倡导的节能降耗,可持续发展的理念。The invention utilizes the heat transfer of the solid product of the relatively low temperature after the pyrolysis gasification of the coal gangue to generate water vapor, and then uses the steam to directly contact the solid product with higher temperature to generate superheated steam to reach the water gas reaction. The required temperature promotes a more complete water-gas reaction, which reduces the temperature of the solid product and produces water vapor and superheated steam. This technical method that does not require additional energy is in line with the energy conservation and consumption reduction we advocate today. The concept of development.
第三节 荒煤气导出装置 Section 3 Waste gas exporting device
煤矸石在高温热解气化过程中产生含很多有用成份的气体,煤矸石热解后产物中的炭与过热水蒸汽进行水煤气反应生成水煤气(一氧化碳和氢气),以上统称荒煤气,需要对荒煤气导出以便利用。Coal gangue produces a gas containing many useful components in the high-temperature pyrolysis gasification process. After the coal gangue pyrolysis, the carbon in the product reacts with the superheated steam to produce water gas (carbon monoxide and hydrogen), which is collectively referred to as waste gas. The waste gas is exported for use.
如图1、图8、图9所示,荒煤气导出装置8,包括荒煤气集中室81、内导出通道82,外导出通道83、导出主通道84,导出环道85;荒煤气集中室81设置在热解气化室61的顶部与热解气化室61一体成形;如图1、图8所示,6条内导出通道82设置火道隔墙635中,内导出通道入口821穿过内环墙612中部通向热解气化室61,内导出通道出口822穿过内环墙612通向热解气化室顶部的荒煤气集中室81;如图1、图8所示,6条外导出通道83设置炉体91的外墙中,下外导出通道入口831、上外导出通道入口834穿过外环墙611中部通向热解气化室61,外导出通道出口832穿过外环墙611通向热解气化室顶部的荒煤气集中室81。As shown in Fig. 1, Fig. 8, and Fig. 9, the waste gas derivation device 8 includes a waste gas concentration chamber 81, an inner outlet passage 82, an outer outlet passage 83, an outlet main passage 84, an outlet loop 85, and a waste gas concentration chamber 81. The top of the pyrolysis gasification chamber 61 is integrally formed with the pyrolysis gasification chamber 61; as shown in FIG. 1 and FIG. 8, six inner outlet passages 82 are provided in the fire passage partition wall 635, and the inner outlet passage inlet 821 is passed through. The middle of the inner ring wall 612 leads to the pyrolysis gasification chamber 61, and the inner outlet passage outlet 822 passes through the inner ring wall 612 to the waste gas concentration chamber 81 at the top of the pyrolysis gasification chamber; as shown in Fig. 1 and Fig. 8, 6 The outer strip outlet passage 83 is disposed in the outer wall of the furnace body 91. The lower outer outlet passage inlet 831 and the upper outer outlet passage inlet 834 pass through the middle of the outer annular wall 611 to the pyrolysis gasification chamber 61, and the outer outlet passage outlet 832 passes through. The outer ring wall 611 leads to a waste gas concentration chamber 81 at the top of the pyrolysis gasification chamber.
如图1、图7所示,导出主通道84设置在煤热解炉的炉体91的外墙中,导出主通道入口841与荒煤气集中室81相通再向上延伸到设置炉体91的外墙上部导出环道85中,导出环道85设置有荒煤气导出口851、荒煤气导出口852。As shown in FIG. 1 and FIG. 7, the lead-out main passage 84 is disposed in the outer wall of the furnace body 91 of the coal pyrolysis furnace, and the outlet main passage inlet 841 communicates with the waste gas concentration chamber 81 and extends upward to the outside of the furnace body 91. In the wall portion outlet loop 85, the outlet loop 85 is provided with a waste gas outlet 851 and a waste gas outlet 852.
如图1、图7、图8、图9所示,本例中因为热解气化室61呈环形腔室,所以荒煤气集中室81亦相应呈环形腔室,6条内导出通道82分别设置在6道火道隔墙635中,穿过内环墙612通向热解气化室61,6条外导出通道83分别设置在炉体91外墙中间穿过和外火道隔墙625和外环墙611通向热解气化室61,其中,因为热解气化室61的圆周较长,所以在热解气化室61的内环墙612、外环墙611上分别设置有6个内导出通道入口821和下外导出通道入口831、上外导出通道入口834,又因为热解气化室61的高度高,内导出通道入口821和下外导出通道入口831、上外导出通道入口834上下错开设置,如图1所示,内导出通道入口821高于下外导出通道入口831,但低于上外导出通道入口834处,本例采用此结构可以对热解气化室61中不同段产生的荒煤气可以更好导出,另外围绕荒煤气集中室81亦设置有6条截面积较大荒煤气主通道84通向导出环道85,这样设置的目的可以方便导出荒煤气集中室81中大量荒煤气。As shown in Fig. 1, Fig. 7, Fig. 8, and Fig. 9, in this example, since the pyrolysis gasification chamber 61 has an annular chamber, the waste gas concentration chamber 81 also has an annular chamber, and the six inner outlet passages 82 are respectively It is disposed in the 6-channel fire barrier partition 635, passes through the inner ring wall 612 to the pyrolysis gasification chamber 61, and the six outer outlet passages 83 are respectively disposed in the middle of the outer wall of the furnace body 91 and the outer fire passage partition wall 625. And the outer ring wall 611 leads to the pyrolysis gasification chamber 61, wherein since the circumference of the pyrolysis gasification chamber 61 is long, the inner ring wall 612 and the outer ring wall 611 of the pyrolysis gasification chamber 61 are respectively provided with 6 inner lead passage inlets 821 and lower outer outlet passage inlets 831, upper outer outlet passage inlets 834, and because the height of the pyrolysis gasification chamber 61 is high, the inner outlet passage inlet 821 and the lower outer outlet passage inlet 831 are exported. The channel inlet 834 is staggered up and down. As shown in FIG. 1, the inner outlet passage inlet 821 is higher than the lower outer outlet passage inlet 831, but lower than the upper outer outlet passage inlet 834. In this example, the structure can be used for the pyrolysis gasification chamber. The waste gas produced in different sections of 61 can be better exported, and there are also 6 sections around the waste gas concentration room 81. The large waste gas main passage 84 leads to the outlet loop 85, so that the purpose of the installation can facilitate the export of a large amount of waste gas in the waste gas concentration chamber 81.
如图1所示,在炉体91的外墙上设有通向荒煤气集中室81的荒煤气温度监测孔811,荒煤气温度监测孔811中放置荒煤气温度表812。As shown in Fig. 1, a waste gas temperature monitoring hole 811 leading to the waste gas concentration chamber 81 is provided on the outer wall of the furnace body 91, and a waste gas temperature table 812 is placed in the waste gas temperature monitoring hole 811.
如图13所示,荒煤气温度表812与工控中心90电气连接,工控中心90通过荒煤气温度表812监测荒煤气集中室81中温度。As shown in FIG. 13, the waste gas temperature table 812 is electrically connected to the industrial control center 90, and the industrial control center 90 monitors the temperature in the waste gas concentration chamber 81 through the waste gas temperature table 812.
本例特点将在热解气化室61中不同段产生的荒煤气分别从内导出通道入口821进入内导出通道82中,和下外导出通道入口831、上外导出通道入口834进入外导出通道出83中再汇集荒煤气集中室81中,当然热解气化室61中的大量荒煤气是直接升入荒煤气集中室81中,通过导出主通道84进入导出环道85,最后从荒煤气导出口851排出。In this example, the waste gas generated in different sections of the pyrolysis gasification chamber 61 is separately led out from the channel inlet 821 into the inner outlet passage 82, and the lower outer outlet passage inlet 831 and the upper outer outlet passage inlet 834 enter the outer outlet passage. In the 83, the waste gas concentration chamber 81 is further collected. Of course, a large amount of waste gas in the pyrolysis gasification chamber 61 is directly introduced into the waste gas concentration chamber 81, and is led to the outlet loop 85 through the outlet main passage 84, and finally from the waste gas. The outlet 851 is discharged.
第四节 连续热解气化Section 4 Continuous Pyrolysis Gasification
综合上述,本例特点是将煤矸石热解、气化(水煤气反应)、蒸汽产生、荒煤气导出工艺整合在同一个炉体中,使得煤矸石热解、气化(水煤气反应)、蒸汽产生、荒煤气得以连续实现。In summary, the example is characterized in that coal gangue pyrolysis, gasification (water gas reaction), steam generation, and waste gas derivation process are integrated into the same furnace body, so that coal gangue pyrolysis, gasification (water gas reaction), steam generation The waste gas is continuously realized.
如图1所示,煤矸石热解气化炉9包括炉体91、入炉料仓92、煤矸石热解气化装置93、荒煤气导出装置8、铰笼密封排料器96、产品料仓94;煤矸石热解气化装置93包括煤矸石热解装置6、水煤气反应装置7,煤矸石热解装置6、水煤气反应装置7、荒煤气导出装置8的具体结构见以上所述;入炉料仓92设置在炉体91顶部、炉体91顶部设有入炉布料通道921,入炉布料通道921上端与入炉料仓92相通,入炉布料通道921下端与煤矸石热解装置6的热解气化室61顶部相通,铰笼密封排料器96设置在水煤气反应装置7的蒸汽产生装置75的环形空心金属箱体755的内环空腔758底部,产品料仓94置于炉体91底部,产品料仓94上接铰笼密封排料器96,铰笼密封排料器96属现有技术,如市场上的密封排料器、密封回料器、密封下料器等。As shown in FIG. 1, the coal gangue pyrolysis gasification furnace 9 includes a furnace body 91, a furnace silo 92, a coal gangue pyrolysis gasification device 93, a waste gas export device 8, a hinge cage sealing discharge device 96, and a product silo. 94; coal gangue pyrolysis gasification device 93 including coal gangue pyrolysis device 6, water gas reaction device 7, coal gangue pyrolysis device 6, water gas reaction device 7, waste gas export device 8 specific structure see above; into the charge The silo 92 is disposed at the top of the furnace body 91, and the furnace fabric passage 921 is disposed at the top of the furnace body 91. The upper end of the furnace fabric passage 921 communicates with the furnace silo 92, and the lower end of the furnace fabric passage 921 is pyrolyzed with the coal gangue pyrolysis device 6. The gasification chamber 61 is open at the top, and a cage seal discharger 96 is disposed at the bottom of the inner ring cavity 758 of the annular hollow metal casing 755 of the steam generating device 75 of the water gas reaction device 7, and the product silo 94 is placed at the bottom of the furnace body 91. The product silo 94 is connected to the hinged cage sealing discharger 96, and the hinged cage sealing discharger 96 belongs to the prior art, such as a sealed discharger, a seal returner, a sealing feeder and the like on the market.
本例连续热解气化的方法是:The method of continuous pyrolysis gasification in this example is:
(1)、通过控制入炉煤矸石皮带输送机95将调湿脱水后的入炉煤矸石粒料送入入炉料仓92中,再通过入炉布料通道921进入煤矸石热解装置6的热解气化室61中; (1), by controlling the gangue belt conveyor 95 into the furnace, the coal gangue pellets after the humidity control and dewatering are sent into the furnace silo 92, and then enter the furnace slab passage 921 to enter the heat of the coal gangue pyrolysis device 6. Decommissioning chamber 61;
(2)、通过煤矸石热解装置6的外燃气加热装置64、内燃气加热装置67中净化后煤气燃烧给热解气化室61提供热源,煤矸石在热解气化室61中高温环境下进行热解;(2) Providing a heat source to the pyrolysis gasification chamber 61 by the external gas heating device 64 of the coal gangue pyrolysis device 6, and the combustion of the gas in the internal gas heating device 67, the high temperature environment of the coal gangue in the pyrolysis gasification chamber 61 Pyrolysis;
(3)、通过水煤气反应装置7从热解气化室61下部通入高温水蒸汽,并与热解气化室61的高温炙热的煤矸石热解物料接触,煤矸石热解后的固体产物中的炭与过热水蒸汽相遇进行水煤气反应生成水煤气;(3) passing high-temperature steam from the lower portion of the pyrolysis gasification chamber 61 through the water gas reaction device 7, and contacting with the high-temperature hot coal gangue pyrolysis material of the pyrolysis gasification chamber 61, the solid product after coal pyrite pyrolysis The carbon in the medium meets the superheated steam to react with water gas to form water gas;
(4)、煤矸石热解气化后的固体产物从热解气化室61中落入物料降温装置70的高温降温室701和低温降温室702中,对经过低温降温室702和高温降温室701向上进入热解气化室61的水蒸汽再次加热成为过热的高温水蒸汽,同时又对煤矸石热解气化后的固体产物进行降温,再利用低温降温室702中固体产物余热给蒸汽产生装置75的环形空心金属箱体755的炉体水包753中的水加热形成水蒸汽,水蒸汽通过汽包输入管751进入蒸汽包754中,给蒸汽包754中补充因水煤气反应而消耗的大量水蒸汽;(4) The solid product after pyrolysis gasification of coal gangue falls from the pyrolysis gasification chamber 61 into the high temperature drop greenhouse 701 and the low temperature drop greenhouse 702 of the material cooling device 70, and passes through the low temperature drop greenhouse 702 and the high temperature drop greenhouse. The water vapor entering the pyrolysis gasification chamber 61 is heated again to become the superheated high-temperature steam, and at the same time, the solid product after the pyrolysis and gasification of the coal gangue is cooled, and then the waste heat of the solid product in the greenhouse 702 is used to generate steam. The water in the furnace water bag 753 of the annular hollow metal casing 755 of the apparatus 75 is heated to form water vapor, and the water vapor enters the steam pack 754 through the steam drum inlet pipe 751, and the steam pack 754 is replenished with a large amount consumed by the water gas reaction. steam;
(5)、蒸汽包754通过汽包输入管752和蒸汽进入通管707再向物料降温装置70的低温降温室702通入水蒸汽,使得水煤气反应能够连续不间断进行;(5), the steam package 754 through the steam drum inlet pipe 752 and steam into the pipe 707 and then into the low temperature drop greenhouse 702 of the material cooling device 70 into the water vapor, so that the water gas reaction can continue uninterrupted;
(6)、煤矸石在高温热解过程中产生的气体和进行水煤气反应生成水煤气(一氧化碳和氢气),统称为荒煤气,荒煤气通过炉体上设置的荒煤气导出装置8导出,以便进行化产回收和利用,同时较高温度的荒煤气从热解气化室61顶部进入荒煤气导出装置的导出主通道84过程又对从入炉布料通道921进入的热解气化室61顶部的刚入炉的煤矸石粒料进行预热;(6) The gas generated by the coal gangue in the high-temperature pyrolysis process and the water gas reaction to form the water gas (carbon monoxide and hydrogen) are collectively referred to as waste gas, and the waste gas is exported through the waste gas exporting device 8 provided on the furnace body for the purpose of chemical gasification. Production recovery and utilization, while the higher temperature waste gas enters the top of the pyrolysis gasification chamber 61 from the top of the pyrolysis gasification unit, and the process of deriving the main passage 84 is again on the top of the pyrolysis gasification chamber 61 entering from the furnace distribution passage 921. The coal gangue pellets charged into the furnace are preheated;
(7)根据煤矸石热解气化程度,适时控制铰笼密封排料器96开启或关闭,将低温降温室702和内环空腔758中煤矸石高温热解气化降温后的固体产物排入产品料仓中。(7) According to the degree of pyrolysis gasification of coal gangue, timely control the hinged seal discharger 96 to open or close, and the solid product row after the high temperature pyrolysis and gasification of the coal gangue in the low temperature drop greenhouse 702 and the inner ring cavity 758 Into the product silo.
本例将煤矸石热解气化工艺整合在同一个煤热炉体,实现连续煤矸石热解气化,生产效率高,设备所需厂房面小,人力成本低,同时利用热解气化后的固体产物中余热产生水蒸汽,又利用水蒸汽给高温热解气化后的固体产物进行降温同时产生水煤气反应所需要的高湿过热水蒸汽,具有低耗、环保的特点。In this example, the coal gangue pyrolysis gasification process is integrated into the same coal thermal furnace body to realize continuous coal gangue pyrolysis gasification, high production efficiency, small plant surface required for equipment, low labor cost, and gasification after pyrolysis The residual heat in the solid product produces water vapor, and the high-temperature pyrolysis gasification of the solid product is cooled by steam to produce the high-humidity superheated steam required for the water gas reaction, which has the characteristics of low consumption and environmental protection.
第四部分 煤热解气体的综合循环利用 Part IV Comprehensive recycling of coal pyrolysis gases
第一章 荒煤气的回收净化利用(化产)Chapter 1 Recovery and Utilization of Waste Gas (Chemical Production)
第一节 荒煤气冷凝装置Section 1 Waste gas condensing device
煤矸石热解气化排出荒煤气温度较高,为了便于高温荒煤气在化产回收前进行输送,对高温荒煤气喷洒氨水进行冷却。The gangue pyrolysis gasification discharges the waste gas at a relatively high temperature. In order to facilitate the transportation of the high-temperature waste gas before the chemical production and recovery, the high-temperature waste gas is sprayed with ammonia water for cooling.
第二节 荒煤气的回收净化Section 2 Recovery and purification of waste gas
氨水喷洒后的荒煤气进行气液分离,气液分离后的混合液中含有多种有用的有机成份如酚油、萘油、洗油、蒽油等用于工业提炼其它附属产品,气液分离后的煤气经空冷降温后,经干法回收净化回收后成为净煤气,净煤气可存储起来用于燃烧。The waste gas after the spraying of ammonia water is gas-liquid separation. The mixed liquid after gas-liquid separation contains various useful organic components such as phenol oil, naphthalene oil, washing oil, eucalyptus oil, etc. for industrial refining of other subsidiary products, gas-liquid separation. After the gas is cooled by air cooling, it is purified and recovered by dry method to become net gas, and the net gas can be stored for combustion.
第二章 荒煤气回收净化后燃烧利用 Chapter II Combustion and Utilization of Waste Gas Recovery and Purification
第一节 荒煤气回收净化后净煤气燃烧Section 1 Net gas combustion after waste gas recovery and purification
经过吸附后的净煤气用于燃烧给煤矸石热解气化提供热源。The adsorbed net gas is used for combustion to provide a heat source for pyrolysis and gasification of coal gangue.
第二节 利用净煤气燃烧后废气对饱和活性焦再生加热 Section 2 Regenerative heating of saturated activated carbon by exhaust gas after combustion with net gas
净煤气燃烧后的热废气用于因吸附净化荒煤气而成饱和活性焦进行蒸发加热再生为不饱和活性焦。The hot exhaust gas after the combustion of the net gas is used for the saturated activated coke which is purified by adsorption and purification of the waste gas, and is regenerated into unsaturated unsaturated coke by evaporation heating.
第三节 利用净煤气燃烧后热废气对入炉煤矸石粒料调湿The third section uses the clean gas after the combustion of the net gas to adjust the moisture of the coal gangue particles into the furnace.
净煤气燃烧后的热废气用于对入炉前的煤矸石粒料进行调湿脱水。The hot exhaust gas after the combustion of the net gas is used for humidity conditioning and dewatering of the coal gangue pellets before entering the furnace.
第三章 热循环连续煤矸石热解气化综合Chapter III Thermal Cycle Continuous Coal Gangue Pyrolysis Gasification Synthesis
第一节 热循环连续煤矸石热解气化和调湿及尾气净化Section 1 Thermal cycle continuous coal gangue pyrolysis gasification and humidity control and tail gas purification
净煤气燃烧后的热废气用于对入炉前的煤矸石粒料进行调湿脱水,热废气脱水后再进行水沐净化和降温,最后达到干净低温排放。The hot exhaust gas after the net gas combustion is used for humidity conditioning and dehydration of the coal gangue pellets before entering the furnace, and the hot exhaust gas is dehydrated, then the water is purified and cooled, and finally the clean low temperature discharge is achieved.
第二节 热循环连续煤矸石热解气化综合工艺Section 2 Thermal cycle continuous coal gangue pyrolysis gasification comprehensive process
综合以上内容得出一种热循环连续煤矸石热解气化完整的综合工艺,包括入炉煤矸石热废气调湿脱水、煤矸石热解气化、荒煤气冷凝、荒煤气回收净化、尾气水沐净化等。Based on the above contents, a comprehensive process of thermal cycle continuous coal gangue pyrolysis gasification is obtained, including coal gangue hot exhaust gas conditioning and dehydration, coal gangue pyrolysis gasification, waste gas condensation, waste gas recovery and purification, and tail gas water. Mu purification and so on.
第三节 热循环连续煤矸石热解气化综合工艺的控制Section III Control of Comprehensive Process of Thermal Cycle Continuous Coal Gangue Pyrolysis Gasification
本发明通过煤矸石热解气化、荒煤气回收净化、净煤气燃烧、燃烧后的热废气的余热利用等工艺中使用的各种电器设备予以控制,使得热循环连续煤矸石热解气化得以顺利进行。 The invention controls various electrical equipment used in the processes of coal gangue pyrolysis gasification, waste gas recovery and purification, net gas combustion, waste heat utilization after combustion, and the like, so that thermal cycle continuous coal gangue pyrolysis gasification can be obtained. Going smoothly.
以上内容介绍只是例举热循环连续煤矸石热解气化综合装置及工艺的一个具实施例,并不构成对本案热循环连续煤矸石热解气化综合装置及工艺保护范围的限制。The above description is only an example of a thermal cycle continuous coal gangue pyrolysis gasification integrated device and process, and does not constitute a limitation on the thermal cycle continuous coal gangue pyrolysis gasification integrated device and process protection range.

Claims (5)

1、煤矸石热解装置,设置在炉体中部,其特征在于:主要包括热解气化室、外燃气加热装置、内燃气加热装置、气体换向装置、中心支撑弓构成,所述的热解气化室由耐火导热材料内、外环墙构成一个环状空间,围绕在热解气化室外墙环外周为外燃气加热装置,热解气化室内环墙环内为内燃气加热装置;所述的外燃气加热装置主要为若干组结构相同关联第一燃气加热器、第二燃气加热器构成,所述的第一燃气加热器主要包括第一燃烧室、第一煤气进入支管和第一蓄热换热器,第一煤气进入支管穿过炉体外墙通到第一燃烧室中,第一燃烧室由耐火材料制成的炉体外墙和耐火导热材料制成热解气化室外环墙和外火道隔墙围成一个相对封闭的煤气燃烧火道,所述的第一蓄热换热器包括第一蓄热腔、第一蓄热体、第一空气进入支管和第一燃烧废气排出支管,第一蓄热腔设置在炉体外墙中,第一蓄热体设置第一蓄热腔中,第一蓄热腔一端通向第一燃烧室底部,另一端分别接有第一空气进入支管和第一燃烧废气排出支管,同理结构相同第二燃气加热器也主要包括第二燃烧室、第二煤气进入支管和第二蓄热换热器,所述的第一燃烧室和紧邻的第二燃烧室之间外火道隔墙的顶部设有燃烧室通孔,燃烧室通孔将第一燃烧室和紧邻的第二燃烧室接通构成关联一组;所述的内燃气加热装置主要由若干组结构相同的关联第三燃气加热器、第四燃气加热器,其结构与关联第一燃烧加热器、第二燃烧加热器组成几乎完全相同,不同的是第三燃气加热器的第三燃烧室由耐火导热材料制成热解气化室内环墙和内火道隔墙围成一个相对封闭的煤气燃烧火道,第三煤气进入支管从中心支撑弓的条弓的下面穿过向上通向第三燃烧室,第三蓄热腔设置在条弓下方的炉体上,第三蓄热体置于第三蓄热腔中,第三蓄热腔一端通过延伸通道从中心支撑弓的条弓的下面穿过向上延伸通向第三燃烧室底部,第三蓄热腔另一端分别接有第三空气进入支管和第三燃烧废气排出支管,所述的第三燃烧室和紧邻的第四燃烧室之间内火道隔墙的顶部设有燃烧室通道,燃烧室通道将第三燃烧室和紧邻的第四燃烧室接通构成关联一组;所述的气体换向装置包括上盘、下盘、旋转换向电机、空气风机、煤气风机、废气风机,下盘分别接有一个空气主管和第一空气分管、第二空气分管,一个煤气主管和第一煤气分管、第二煤气分管,一个燃烧废气主管和第二燃烧废气分管、第一燃烧废气分管,其中第二燃烧废气分管和第一燃烧废气分管与第一空气分管和第二空气分管及第一煤气分管和第二煤气分管的设置刚好对调,上盘贴合在下盘上方,上盘分别对应设置有空气连接管、煤气连接管、燃烧废气连接管,旋转换向电机带动上盘在下盘上往复转动从而实现空气主管不断与第一空气分管和第二空气分管进行接通和切断转换,煤气主管不断与第一煤气分管和第二煤气分管进行接通和切断转换,燃烧废气主管不断与第二燃烧废气分管和第一燃烧废气分管进行接通和切断转换; 其中,所述的第一空气分管和第一空气进入支管、第三空气进入支管联接,同时,所述的第一煤气分管和第一煤气进入支管、第三煤气进入支管联接,此时同时,所述的第一燃烧废气分管与第一燃烧废气排出支管、第三燃烧废气排出支管联接;同理,第二空气分管和第二空气进入支管、第四空气进入支管联接,同时,第二煤气分管和第二煤气进入支管、第四煤气进入支管联接,与此同时,第二燃烧气分管与第二燃烧废气排出支管、第四燃烧废气排出支管联接。1. The coal gangue pyrolysis device is arranged in the middle of the furnace body, and is characterized in that it mainly comprises a pyrolysis gasification chamber, an external gas heating device, an internal gas heating device, a gas reversing device, a central support bow, and the heat The degasification chamber is composed of an inner annular space of the inner and outer ring walls of the refractory heat conductive material, and is surrounded by an outer gas heating device on the outer periphery of the pyrolysis gasification outdoor wall ring, and the inner gas ring heating device in the pyrolysis gasification indoor ring wall ring; The external gas heating device is mainly composed of a plurality of groups of structures associated with a first gas heater and a second gas heater, and the first gas heater mainly comprises a first combustion chamber, a first gas inlet branch pipe and a first In the heat storage heat exchanger, the first gas entering branch pipe passes through the outer wall of the furnace and is passed to the first combustion chamber, and the first combustion chamber is made of a furnace outer wall made of refractory material and a refractory heat conductive material to form a pyrolysis gasification outdoor ring. The wall and the outer fire passage partition wall enclose a relatively closed gas combustion fire passage, the first heat storage heat exchanger comprising a first heat storage chamber, a first heat storage body, a first air inlet branch pipe and a first combustion Exhaust gas exhaust pipe The first regenerator is disposed in the outer wall of the furnace, and the first regenerator is disposed in the first regenerator, one end of the first regenerator is open to the bottom of the first combustion chamber, and the other end is connected to the first air inlet branch And the first combustion exhaust gas discharge branch pipe, the same structure is the same. The second gas heater also mainly includes a second combustion chamber, a second gas inlet branch pipe and a second heat storage heat exchanger, the first combustion chamber and the immediately adjacent a combustion chamber through hole is arranged at the top of the outer fire passage partition wall between the two combustion chambers, and the combustion chamber through hole connects the first combustion chamber and the immediately adjacent second combustion chamber to form a group; the inner gas heating device is mainly The structure of the associated third gas heater and the fourth gas heater having the same structure is almost the same as that of the first combustion heater and the second combustion heater, and the third is the third gas heater. The combustion chamber is made of refractory and heat conductive material, and the pyrolysis gasification indoor ring wall and the inner fire passage partition wall enclose a relatively closed gas combustion fire passage, and the third gas entering branch pipe passes through the upward passage of the center support bow. Third burning a third regenerator is disposed on the furnace body below the bow, and a third regenerator is disposed in the third regenerator, and one end of the third regenerator passes through the extension passage through the underside of the bow of the central support bow Extending upwardly to the bottom of the third combustion chamber, the other end of the third regenerator is respectively connected with a third air inlet branch and a third combustion exhaust gas outlet branch, and the third combustion chamber and the immediately adjacent fourth combustion chamber a combustion chamber passage is arranged at a top of the fire passage partition wall, and the combustion chamber passage connects the third combustion chamber and the immediately adjacent fourth combustion chamber to form a group; the gas reversing device comprises an upper disc, a lower disc, and a rotary switch To the motor, the air fan, the gas fan, the exhaust fan, and the lower plate respectively, an air main pipe and a first air pipe, a second air pipe, a gas main pipe, a first gas pipe, a second gas pipe, a combustion exhaust pipe and a combustion exhaust pipe are respectively connected. a second combustion exhaust gas branch, a first combustion exhaust gas branch, wherein the second combustion exhaust gas pipe and the first combustion exhaust gas pipe and the first air pipe and the second air pipe and the first gas pipe and the second gas pipe are provided Just rightly adjusted, the upper plate is attached to the upper part of the lower plate, and the upper plate is respectively provided with an air connection pipe, a gas connection pipe, a combustion exhaust pipe connection pipe, and the rotary reversing motor drives the upper plate to reciprocate on the lower plate to realize the air main force continuously and the first The air pipe and the second air pipe are switched on and off, and the gas main pipe is continuously switched on and off with the first gas pipe and the second gas pipe, and the combustion exhaust pipe is continuously connected with the second combustion exhaust pipe and the first combustion exhaust pipe. Perform switching on and off; Wherein, the first air branch pipe is connected to the first air inlet branch pipe and the third air inlet branch pipe, and at the same time, the first gas pipe is connected to the first gas inlet branch pipe and the third gas inlet branch pipe, at the same time, The first combustion exhaust gas pipe is connected with the first combustion exhaust gas discharge branch pipe and the third combustion waste gas discharge branch pipe; similarly, the second air pipe and the second air inlet pipe and the fourth air inlet branch pipe are connected, and at the same time, the second gas The branch pipe and the second gas enter the branch pipe, and the fourth gas enters the branch pipe, and at the same time, the second combustion gas pipe is coupled with the second combustion exhaust gas discharge branch pipe and the fourth combustion exhaust gas discharge branch pipe.
2、如权利要求1所述的煤矸石热解装置,其特征在于:所述的煤矸石热解装置还包括两组围管设置在炉体的外周,包括第一空气围管,第一煤气围管,第一燃烧废气围管;第二空气围管、第二煤气围管,第二燃烧废气围管;其中所述的第一空气分管通过第一空气围管和第一空气进入支管、第三空气进入支管联接,同时,所述的第一煤气分管通过第一煤气围管和第一煤气进入支管、第三煤气进入支管联接,此时同时,所述的第一燃烧废气分管通过第一燃烧废气围管与第一燃烧废气排出支管、第三燃烧废气排出支管联接;同理,第二空气分管通过第二空气围管和第二空气进入支管、第四空气进入支管联接,同时,第二煤气分管通过第二煤气围管和第二煤气进入支管、第四煤气进入支管联接,与此同时,第二燃烧气分管通过第二燃烧废气围管与第二燃烧废气排出支管、第四燃烧废气排出支管联接。2. The coal gangue pyrolysis apparatus according to claim 1, wherein the coal gangue pyrolysis device further comprises two sets of surrounding pipes disposed on an outer circumference of the furnace body, including a first air surrounding pipe, the first gas a first combustion exhaust pipe, a second air pipe, a second gas pipe, and a second combustion exhaust pipe; wherein the first air pipe passes through the first air pipe and the first air into the branch pipe, The third air enters the branch pipe connection, and at the same time, the first gas pipe passes through the first gas pipe and the first gas enters the branch pipe, and the third gas enters the branch pipe. At the same time, the first combustion exhaust pipe passes through the first a combustion exhaust gas pipe is connected with the first combustion exhaust gas discharge branch pipe and the third combustion exhaust gas discharge branch pipe; similarly, the second air pipe is connected to the second air inlet pipe through the second air pipe and the second air inlet branch pipe, and at the same time, The second gas pipe passes through the second gas pipe and the second gas into the branch pipe, and the fourth gas enters the branch pipe, and at the same time, the second combustion gas pipe passes through the second combustion exhaust pipe and the second combustion Gas discharge manifold, the combustion exhaust gas discharged fourth branch coupling.
3、如权利要求1所述的煤矸石热解装置,其特征在于:所述的第一燃气加热器的第一空气进入支管与第一蓄热腔之间设置有第一单向空气阀门,第一单向空气阀门允许空气从第一空气进入管和第一蓄热腔流入第一燃烧室;在第一燃烧废气排出支管与第一蓄热腔之间设置有第一单向废气阀门,第一单向废气阀门允许煤气燃烧废气从第一燃烧室流经第一蓄热腔,最后从第一燃烧废气排出支管排出;所述的第二燃气加热器的第二空气进入支管与第二蓄热腔之间设置有第二单向空气阀门,第二单向空气阀门允许空气从第二空气进入管和第二蓄热腔流入第二燃烧室; 在第二燃烧废气排出支管与第二蓄热腔之间设置有第二单向废气阀门,第二单向废气阀门允许煤气燃烧废气从第二燃烧室流经第二蓄热腔,最后从第二燃烧废气排出支管排出;同理第三燃气加热器、第四燃气加热器也包括单向空气阀门、单向废气阀门,设置与第一燃气加热器、第二燃气加热器相同。3. The coal gangue pyrolysis apparatus according to claim 1, wherein a first one-way air valve is disposed between the first air inlet branch of the first gas heater and the first heat storage chamber, The first one-way air valve allows air to flow from the first air inlet pipe and the first heat storage chamber into the first combustion chamber; a first one-way exhaust valve is disposed between the first combustion exhaust gas discharge branch pipe and the first heat storage chamber, The first one-way exhaust valve allows the gas combustion exhaust gas to flow from the first combustion chamber through the first regenerative chamber, and finally from the first combustion exhaust gas exhaust branch; the second air of the second gas heater enters the branch and the second a second one-way air valve is disposed between the heat storage chambers, and the second one-way air valve allows air to flow from the second air inlet tube and the second heat storage chamber to the second combustion chamber; A second one-way exhaust valve is disposed between the second combustion exhaust gas discharge branch pipe and the second heat storage chamber, and the second one-way exhaust gas valve allows the gas combustion exhaust gas to flow from the second combustion chamber to the second heat storage chamber, and finally from the second The second combustion gas exhaust pipe is discharged; the third gas heater and the fourth gas heater also include a one-way air valve and a one-way exhaust valve, which are disposed in the same manner as the first gas heater and the second gas heater.
4、如权利要求1所述的煤矸石热解装置,其特征在于:所述的外燃气加热装置主要分成上、中、下三段式加热,每段有9组结构相同第一燃气加热器、第二燃气加热器构成。4. The coal gangue pyrolysis apparatus according to claim 1, wherein said external gas heating device is mainly divided into upper, middle and lower three-stage heating, and each group has nine sets of identical first gas heaters. And a second gas heater.
5、如权利要求1所述的煤矸石热解装置,其特征在于:所述的内燃气加热装置主要分成上、下二段式加热,每段有6组结构相同第三燃气加热器、第四燃气加热器构成。5. The coal gangue pyrolysis apparatus according to claim 1, wherein said internal gas heating device is mainly divided into upper and lower two-stage heating, and each group has six sets of identical third gas heaters, Four gas heaters.
PCT/CN2014/075018 2013-04-10 2014-04-09 Coal gangue pyrolysis device WO2014166395A1 (en)

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