WO2014161816A2 - Superhard constructions & methods of making same - Google Patents

Superhard constructions & methods of making same Download PDF

Info

Publication number
WO2014161816A2
WO2014161816A2 PCT/EP2014/056458 EP2014056458W WO2014161816A2 WO 2014161816 A2 WO2014161816 A2 WO 2014161816A2 EP 2014056458 W EP2014056458 W EP 2014056458W WO 2014161816 A2 WO2014161816 A2 WO 2014161816A2
Authority
WO
WIPO (PCT)
Prior art keywords
superhard
grains
phase
mass
polycrystalline
Prior art date
Application number
PCT/EP2014/056458
Other languages
English (en)
French (fr)
Other versions
WO2014161816A3 (en
Inventor
Valentine KANYANTA
Maweja Kasonde
Mehmet Serdar Ozbayraktar
Original Assignee
Element Six Abrasives S.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Element Six Abrasives S.A. filed Critical Element Six Abrasives S.A.
Priority to CN201480028596.4A priority Critical patent/CN105229255B/zh
Priority to US14/778,448 priority patent/US20160271757A1/en
Publication of WO2014161816A2 publication Critical patent/WO2014161816A2/en
Publication of WO2014161816A3 publication Critical patent/WO2014161816A3/en
Priority to US15/844,886 priority patent/US20180126516A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/105Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing inorganic lubricating or binding agents, e.g. metal salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C26/00Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • E21B10/567Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • E21B10/567Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • E21B10/5676Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts having a cutting face with different segments, e.g. mosaic-type inserts
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • E21B10/567Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • E21B10/573Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
    • E21B10/5735Interface between the substrate and the cutting element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F2005/001Cutting tools, earth boring or grinding tool other than table ware
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • B22F7/062Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
    • B22F2007/066Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts using impregnation

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Earth Drilling (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Powder Metallurgy (AREA)
PCT/EP2014/056458 2013-03-31 2014-03-31 Superhard constructions & methods of making same WO2014161816A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201480028596.4A CN105229255B (zh) 2013-03-31 2014-03-31 超硬结构体及其制造方法
US14/778,448 US20160271757A1 (en) 2013-03-31 2014-03-31 Superhard constructions and methods of making same
US15/844,886 US20180126516A1 (en) 2013-03-31 2017-12-18 Superhard constructions & methods of making same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GBGB1305873.0A GB201305873D0 (en) 2013-03-31 2013-03-31 Superhard constructions & method of making same
GB1305873.0 2013-03-31

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US14/778,448 A-371-Of-International US20160271757A1 (en) 2013-03-31 2014-03-31 Superhard constructions and methods of making same
US15/844,886 Continuation US20180126516A1 (en) 2013-03-31 2017-12-18 Superhard constructions & methods of making same

Publications (2)

Publication Number Publication Date
WO2014161816A2 true WO2014161816A2 (en) 2014-10-09
WO2014161816A3 WO2014161816A3 (en) 2015-03-19

Family

ID=48445087

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2014/056458 WO2014161816A2 (en) 2013-03-31 2014-03-31 Superhard constructions & methods of making same

Country Status (4)

Country Link
US (2) US20160271757A1 (zh)
CN (1) CN105229255B (zh)
GB (2) GB201305873D0 (zh)
WO (1) WO2014161816A2 (zh)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015059207A3 (en) * 2013-10-22 2015-12-30 Element Six Abrasives S.A. Superhard constructions & methods of making same
WO2016062618A3 (en) * 2014-10-21 2016-06-16 Element Six (Uk) Limited Superhard constructions & methods of making same
WO2017032842A1 (en) 2015-08-26 2017-03-02 Sandvik Intellectual Property Ab Diamond composites by lithography-based manufacturing
WO2017114677A1 (en) * 2015-12-31 2017-07-06 Element Six (Uk) Limited Super hard constructions & methods of making same
WO2017114675A1 (en) * 2015-12-31 2017-07-06 Element Six (Uk) Limited Super hard constructions & methods of making same
GB2559479A (en) * 2016-12-31 2018-08-08 Element Six Uk Ltd Superhard constructions & methods of making same
US20180265416A1 (en) * 2015-02-04 2018-09-20 Sumitomo Electric Industries, Ltd. Cubic boron nitride polycrystalline material, cutting tool, wear resistant tool, grinding tool, and method of manufacturing cubic boron nitride polycrystalline material
EP3374541A4 (en) * 2015-11-12 2019-05-08 National Oilwell DHT, L.P. WELL BOTTOM DRILLING BIT WITH COATED CUTTING ELEMENT
US10519068B2 (en) 2015-02-09 2019-12-31 Sumitomo Electric Industries, Ltd. Cubic boron nitride polycrystal, cutting tool, wear-resistant tool, grinding tool, and method of producing cubic boron nitride polycrystal
US20220112133A1 (en) * 2016-12-31 2022-04-14 Element Six (Uk) Limited Superhard constructions & methods of making same

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10871037B2 (en) * 2015-12-14 2020-12-22 Smith International, Inc. Mechanical locking of ovoid cutting element with carbide matrix
CN108015906A (zh) 2016-10-28 2018-05-11 圣戈班磨料磨具有限公司 空芯钻头及其制造方法
GB201622458D0 (en) * 2016-12-31 2017-02-15 Element Six Ltd Superhard constructions & methods of making same
GB201722325D0 (en) * 2017-12-31 2018-02-14 Element Six Uk Ltd Polycrystalline diamond constructions
WO2020014668A2 (en) * 2018-07-13 2020-01-16 Desktop Metal, Inc. Infiltrated structures having graded macro-porosity
CN109681126B (zh) * 2019-02-28 2023-02-03 桂林星钻超硬材料有限公司 半月形金刚石复合片
US11866372B2 (en) 2020-05-28 2024-01-09 Saudi Arabian Oil Company Bn) drilling tools made of wurtzite boron nitride (W-BN)
WO2021247684A1 (en) * 2020-06-02 2021-12-09 Saudi Arabian Oil Company Producing catalyst-free pdc cutters
DE102020115476A1 (de) 2020-06-10 2021-12-16 Rhodius Schleifwerkzeuge Gmbh & Co. Kg Schleifmittel mit Abrasivskelett
CN113996794A (zh) * 2021-04-23 2022-02-01 安泰科技股份有限公司 一种聚晶金刚石复合材料、节块及其制备方法
US20230013537A1 (en) * 2021-07-14 2023-01-19 International Diamond Services, Inc. Superhard material-containing objects and methods of production thereof
US11624265B1 (en) 2021-11-12 2023-04-11 Saudi Arabian Oil Company Cutting pipes in wellbores using downhole autonomous jet cutting tools

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1081119A1 (en) * 1999-09-03 2001-03-07 Camco International (UK) Limited Cutting elements and methods of manufacture thereof
US20100288564A1 (en) * 2009-05-13 2010-11-18 Baker Hughes Incorporated Cutting element for use in a drill bit for drilling subterranean formations
US20120222364A1 (en) * 2011-03-04 2012-09-06 Baker Hughes Incorporated Polycrystalline tables, polycrystalline elements, and related methods
WO2014134436A1 (en) * 2013-03-01 2014-09-04 Baker Hughes Incorporated Polycrystalline compact tables for cutting elements and methods of fabrication

Family Cites Families (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE9002137D0 (sv) * 1990-06-15 1990-06-15 Diamant Boart Stratabit Sa Improved tools for cutting rock drilling
US6045440A (en) * 1997-11-20 2000-04-04 General Electric Company Polycrystalline diamond compact PDC cutter with improved cutting capability
US6196340B1 (en) * 1997-11-28 2001-03-06 U.S. Synthetic Corporation Surface geometry for non-planar drill inserts
US6241036B1 (en) * 1998-09-16 2001-06-05 Baker Hughes Incorporated Reinforced abrasive-impregnated cutting elements, drill bits including same
US6571889B2 (en) * 2000-05-01 2003-06-03 Smith International, Inc. Rotary cone bit with functionally-engineered composite inserts
CN2549155Y (zh) * 2002-04-22 2003-05-07 夏宪成 套管断口引收钻头
US20040062928A1 (en) * 2002-10-01 2004-04-01 General Electric Company Method for producing a sintered, supported polycrystalline diamond compact
US7488537B2 (en) * 2004-09-01 2009-02-10 Radtke Robert P Ceramic impregnated superabrasives
US7493973B2 (en) * 2005-05-26 2009-02-24 Smith International, Inc. Polycrystalline diamond materials having improved abrasion resistance, thermal stability and impact resistance
CN101200997A (zh) * 2006-12-11 2008-06-18 于贵生 熔铸式金刚石钻头
EP2176191B1 (en) * 2007-07-23 2013-01-16 Element Six Abrasives S.A. Method for producing an abrasive compact
WO2010006064A2 (en) * 2008-07-08 2010-01-14 Smith International, Inc. Pulsed electrical field assisted or spark plasma sintered polycrystalline ultra hard material and thermally stable ultra hard material cutting elements and compacts and methods of forming the same
US20100012389A1 (en) * 2008-07-17 2010-01-21 Smith International, Inc. Methods of forming polycrystalline diamond cutters
WO2010009430A2 (en) * 2008-07-17 2010-01-21 Smith International, Inc. Methods of forming thermally stable polycrystalline diamond cutters
GB0815229D0 (en) * 2008-08-21 2008-09-24 Element Six Production Pty Ltd Polycrystalline diamond abrasive compact
GB0902230D0 (en) * 2009-02-11 2009-03-25 Element Six Production Pty Ltd Polycrystalline super-hard element
GB0903344D0 (en) * 2009-02-27 2009-04-08 Element Six Ltd Polycrysalline diamond element
US20110174549A1 (en) * 2010-01-20 2011-07-21 Gerard Dolan Superhard insert and an earth boring tool comprising same
US20110278074A1 (en) * 2010-05-14 2011-11-17 Kaveshini Naidoo Polycrystalline diamond
US8919463B2 (en) * 2010-10-25 2014-12-30 National Oilwell DHT, L.P. Polycrystalline diamond cutting element
US8763731B2 (en) * 2011-01-20 2014-07-01 Baker Hughes Incorporated Polycrystalline compacts having differing regions therein, cutting elements and earth-boring tools including such compacts, and methods of forming such compacts
US20120241225A1 (en) * 2011-03-25 2012-09-27 International Diamond Services, Inc. Composite polycrystalline diamond body
US9868099B2 (en) * 2011-04-21 2018-01-16 Baker Hughes Incorporated Methods for forming polycrystalline materials including providing material with superabrasive grains prior to HPHT processing

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1081119A1 (en) * 1999-09-03 2001-03-07 Camco International (UK) Limited Cutting elements and methods of manufacture thereof
US20100288564A1 (en) * 2009-05-13 2010-11-18 Baker Hughes Incorporated Cutting element for use in a drill bit for drilling subterranean formations
US20120222364A1 (en) * 2011-03-04 2012-09-06 Baker Hughes Incorporated Polycrystalline tables, polycrystalline elements, and related methods
WO2014134436A1 (en) * 2013-03-01 2014-09-04 Baker Hughes Incorporated Polycrystalline compact tables for cutting elements and methods of fabrication

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015059207A3 (en) * 2013-10-22 2015-12-30 Element Six Abrasives S.A. Superhard constructions & methods of making same
WO2016062618A3 (en) * 2014-10-21 2016-06-16 Element Six (Uk) Limited Superhard constructions & methods of making same
GB2531657B (en) * 2014-10-21 2018-02-21 Element Six (Uk) Ltd Superhard constructions & methods of making same
US10562822B2 (en) * 2015-02-04 2020-02-18 Sumitomo Electric Industries, Ltd. Cubic boron nitride polycrystalline material, cutting tool, wear resistant tool, grinding tool, and method of manufacturing cubic boron nitride polycrystalline material
US20180265416A1 (en) * 2015-02-04 2018-09-20 Sumitomo Electric Industries, Ltd. Cubic boron nitride polycrystalline material, cutting tool, wear resistant tool, grinding tool, and method of manufacturing cubic boron nitride polycrystalline material
US10519068B2 (en) 2015-02-09 2019-12-31 Sumitomo Electric Industries, Ltd. Cubic boron nitride polycrystal, cutting tool, wear-resistant tool, grinding tool, and method of producing cubic boron nitride polycrystal
WO2017032842A1 (en) 2015-08-26 2017-03-02 Sandvik Intellectual Property Ab Diamond composites by lithography-based manufacturing
US11311850B2 (en) 2015-08-26 2022-04-26 Sandvik Intellectual Property Ab Diamond composites by lithography-based manufacturing
US10787737B2 (en) 2015-11-12 2020-09-29 National Oilwell DHT, L.P. Downhole drill bit with coated cutting element
EP3374541A4 (en) * 2015-11-12 2019-05-08 National Oilwell DHT, L.P. WELL BOTTOM DRILLING BIT WITH COATED CUTTING ELEMENT
US10737327B2 (en) 2015-12-31 2020-08-11 Element Six (Uk) Limited Super hard constructions and methods of making same
WO2017114675A1 (en) * 2015-12-31 2017-07-06 Element Six (Uk) Limited Super hard constructions & methods of making same
WO2017114677A1 (en) * 2015-12-31 2017-07-06 Element Six (Uk) Limited Super hard constructions & methods of making same
GB2559479A (en) * 2016-12-31 2018-08-08 Element Six Uk Ltd Superhard constructions & methods of making same
GB2559479B (en) * 2016-12-31 2021-02-03 Element Six Uk Ltd Superhard constructions & methods of making same
US20220112133A1 (en) * 2016-12-31 2022-04-14 Element Six (Uk) Limited Superhard constructions & methods of making same
US11794245B2 (en) 2016-12-31 2023-10-24 Element Six (Uk) Limited Superhard constructions and methods of making same

Also Published As

Publication number Publication date
GB201305873D0 (en) 2013-05-15
US20160271757A1 (en) 2016-09-22
CN105229255A (zh) 2016-01-06
GB201405731D0 (en) 2014-05-14
CN105229255B (zh) 2020-02-14
GB2514894B (en) 2016-01-27
GB2514894A (en) 2014-12-10
WO2014161816A3 (en) 2015-03-19
US20180126516A1 (en) 2018-05-10

Similar Documents

Publication Publication Date Title
US20180126516A1 (en) Superhard constructions & methods of making same
US11498873B2 (en) Superhard constructions and methods of making same
US10329848B2 (en) Superhard constructions and methods of making same
US20220411900A1 (en) Superhard constructions & methods of making
US20190337123A1 (en) Superhard constructions & methods of making same
US20180036696A1 (en) Superhard constructions and methods of making same
US20230135812A1 (en) Superhard constructions and methods of making same
GB2540482A (en) Superhard constructions & methods of making same
US20180334858A1 (en) Superhard constructions & methods of making same
US20220112133A1 (en) Superhard constructions & methods of making same
WO2016005314A1 (en) Super hard constructions & methods of making the same
US20160312542A1 (en) Polycrystalline super hard construction & method of making
WO2019129714A1 (en) Superhard constructions & methods of making same

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 201480028596.4

Country of ref document: CN

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14713857

Country of ref document: EP

Kind code of ref document: A2

WWE Wipo information: entry into national phase

Ref document number: 14778448

Country of ref document: US

122 Ep: pct application non-entry in european phase

Ref document number: 14713857

Country of ref document: EP

Kind code of ref document: A2