WO2014157306A1 - Temporary adhesive for producing semiconductor device, adhesive support including same, and process for producing semiconductor device - Google Patents

Temporary adhesive for producing semiconductor device, adhesive support including same, and process for producing semiconductor device Download PDF

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Publication number
WO2014157306A1
WO2014157306A1 PCT/JP2014/058458 JP2014058458W WO2014157306A1 WO 2014157306 A1 WO2014157306 A1 WO 2014157306A1 JP 2014058458 W JP2014058458 W JP 2014058458W WO 2014157306 A1 WO2014157306 A1 WO 2014157306A1
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WO
WIPO (PCT)
Prior art keywords
adhesive
semiconductor device
polymerizable monomer
radically polymerizable
group
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PCT/JP2014/058458
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French (fr)
Japanese (ja)
Inventor
悠 岩井
一郎 小山
藤牧 一広
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富士フイルム株式会社
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Publication of WO2014157306A1 publication Critical patent/WO2014157306A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J171/00Adhesives based on polyethers obtained by reactions forming an ether link in the main chain; Adhesives based on derivatives of such polymers
    • C09J171/02Polyalkylene oxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • C08G65/331Polymers modified by chemical after-treatment with organic compounds containing oxygen
    • C08G65/332Polymers modified by chemical after-treatment with organic compounds containing oxygen containing carboxyl groups, or halides, or esters thereof
    • C08G65/3322Polymers modified by chemical after-treatment with organic compounds containing oxygen containing carboxyl groups, or halides, or esters thereof acyclic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • C09J4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • C09J7/381Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/385Acrylic polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2221/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
    • H01L2221/67Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L2221/68318Auxiliary support including means facilitating the separation of a device or wafer from the auxiliary support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2221/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
    • H01L2221/67Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L2221/68327Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2221/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
    • H01L2221/67Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L2221/6834Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used to protect an active side of a device or wafer

Definitions

  • the present invention relates to a temporary adhesive for producing a semiconductor device, and an adhesive support using the same.
  • the present invention also relates to a method of manufacturing a semiconductor device using a temporary adhesive for manufacturing a semiconductor device.
  • a wire bonding method has conventionally been widely known as an electrical connection method from an integrated circuit in an IC chip to an external terminal of the IC chip
  • a silicon substrate has recently been used to achieve miniaturization of the IC chip.
  • a method so-called method of forming a silicon through electrode (TSV)
  • TSV silicon through electrode
  • the method of forming the through silicon via alone can not sufficiently meet the above-mentioned recent need for higher integration of the IC chip.
  • a semiconductor silicon wafer having a thickness of about 700 to 900 ⁇ m is widely known as a semiconductor silicon wafer used in a process of manufacturing a semiconductor device. It has been attempted to reduce the thickness to 200 .mu.m or less. However, since semiconductor silicon wafers having a thickness of 200 ⁇ m or less are very thin and, consequently, members for manufacturing semiconductor devices based on them are also very thin, such members may be further processed or In the case of simply moving such a member, it is difficult to support the member stably and without damage.
  • a semiconductor wafer before thinning on which a device is provided on the surface and a processing supporting substrate are temporarily bonded with a silicone adhesive, and the back surface of the semiconductor wafer is ground and thinned There is known a technique in which a semiconductor wafer is perforated to form a silicon through electrode, and thereafter, a processing support substrate is detached from the semiconductor wafer (see Patent Document 1). According to this technology, resistance to grinding during backside grinding of semiconductor wafers, heat resistance in anisotropic dry etching processes, etc., chemical resistance during plating and etching, and smooth peeling from the final support substrate for processing It is said that it is possible to simultaneously achieve low adherend contamination.
  • a method of supporting a wafer is a method of supporting a wafer by a support layer system, in which a plasma polymer layer obtained by a plasma deposition method is interposed as a separation layer between the wafer and the support layer system.
  • the adhesive bond between the support layer system and the release layer is made greater than the bond bond between the wafer and the release layer, and the wafer is easily released from the release layer when the wafer is released from the support layer system.
  • Patent Document 2 There is also known a technology configured to separate.
  • a pressure-sensitive adhesive film which is composed of syndiotactic 1,2-polybutadiene and a photopolymerization initiator and whose adhesive force is changed by irradiation of radiation (see Patent Document 6). Further, the supporting substrate and the semiconductor wafer are temporarily bonded with an adhesive made of polycarbonates, and the semiconductor wafer is treated, then irradiated with irradiation radiation, and then heated to thereby process the treated semiconductor wafer. There is known a technique for detaching the support substrate from the support substrate (Patent Document 7).
  • a pressure-sensitive adhesive composition comprising an energy ray-curable copolymer having an energy ray-polymerizable unsaturated group in a side chain, an epoxy resin, and a heat-activated latent epoxy resin curing agent.
  • a pressure-sensitive adhesive tape which is made of a pressure-sensitive adhesive layer and whose adhesive force is changed by irradiation of radiation (see Patent Document 8).
  • JP, 2011-119427 A Japanese Patent Publication 2009-528688 JP, 2011-225814, A JP, 2011-052142, A Japanese Patent Publication No. 2010-506406 JP, 2007-045939, A U.S. Patent Publication No. 2011/0318938 Specification JP-A-8-53655
  • the surface of the semiconductor wafer on which the device is provided (that is, the device surface of the device wafer) and the supporting substrate (carrier substrate) are temporarily adhered via a layer made of an adhesive known in Patent Document 1 and the like.
  • the adhesive layer is required to have a certain degree of adhesion in order to stably support the semiconductor wafer. Therefore, in the case where the entire surface of the device surface of the semiconductor wafer and the supporting substrate are temporarily bonded via the adhesive layer, the temporary bonding between the semiconductor wafer and the supporting substrate is made sufficient, and the semiconductor wafer is stabilized stably.
  • the temporary adhesion between the semiconductor wafer and the support substrate is too strong to support the substrate without damaging it, so that the device may be damaged when the semiconductor wafer is detached from the support substrate, or from the semiconductor wafer It is easy for the problem that the device is detached.
  • the plasma polymer layer as the separation layer is interposed between the wafer and the support layer system by plasma deposition.
  • the formation method is (1) usually, the equipment cost for carrying out plasma deposition is large; (2) layer formation by plasma deposition requires time for vacuuming in the plasma apparatus and deposition of monomers; (3) Even when a separation layer comprising a plasma polymer layer is provided, when supporting a wafer to be processed, the support of the wafer is released while securing sufficient adhesive bonding between the wafer and the separation layer. In such cases, it is not easy to control an adhesive bond such that the wafer is easily detached from the separation layer;
  • the present invention has been made in view of the above background, and an object thereof is to temporarily support a processing member by high adhesion when the processing member (such as a semiconductor wafer) is subjected to mechanical or chemical processing.
  • Semiconductor device manufacturing capable of easily releasing temporary support (with high removability) to a treated member without damaging the treated member even after passing through a process at vacuum and high temperature. It is an object of the present invention to provide a temporary adhesive, an adhesive support using the same, and a method of manufacturing a semiconductor device.
  • the present inventors have intensively studied to solve the above problems, and as a result, (A) a difunctional or lower radically polymerizable monomer, (B) a trifunctional or higher radically polymerizable monomer, (C) a polymer compound and (D) )
  • an adhesive composition containing a radical polymerization initiator is used as a temporary adhesive in the temporary bonding step between the semiconductor wafer and the support substrate, it is possible to temporarily support the processing member with high adhesive strength, and It has been found that the support can be easily released, and the present invention has been completed.
  • the temporary adhesive of the present invention the polymerizable group of the radically polymerizable monomer achieves high adhesion.
  • the bifunctional or less radically polymerizable monomer acts as a diluent and the trifunctional or more monomer is I have increased mobility.
  • the polymerization of the polymerizable monomer present in the region irradiated with light proceeds, and the polymerizable group tends to disappear. Therefore, by partially irradiating the adhesive layer with light, it is possible to effectively form a high adhesive site and a low adhesive site in the adhesive layer.
  • an adhesive layer consisting of a part having high adhesiveness and a part having low adhesiveness has high shear adhesion and weak peel adhesion. Based on the above-mentioned view, it discovers that adhesion nature can form an adhesion layer which is easy to exfoliate, and came to complete the present invention.
  • a temporary semiconductor device for manufacturing a semiconductor device comprising: (A) a bifunctional or lower radically polymerizable monomer, (B) a trifunctional or higher radically polymerizable monomer, (C) a polymer compound, and (D) a radical polymerization initiator adhesive.
  • ⁇ 3> Of any two radically polymerizable groups in which at least one of (A) a bifunctional or lower radically polymerizable monomer and (B) a trifunctional or higher radically polymerizable monomer is contained in one molecule
  • At least one of (A) bifunctional or lower radically polymerizable monomers and (B) trifunctional or higher radically polymerizable monomers has a polyoxyalkylene partial structure represented by the following general formula (1), ⁇
  • R 21 represents a hydrogen atom or an alkyl group. A represents an integer of 1 to 5. l represents an integer of 2 to 150.) ⁇ 5> (A) A bifunctional or lower radically polymerizable monomer according to any one of ⁇ 1> to ⁇ 3>, having a polyoxyalkylene partial structure represented by the following general formula (1) Temporary adhesive for semiconductor device manufacturing.
  • R 21 represents a hydrogen atom or an alkyl group. A represents an integer of 1 to 5.
  • the ratio (mass ratio) of the radically polymerizable monomer of ⁇ 6> (A) bifunctional or less and the radically polymerizable monomer of (B) trifunctional or more is 80/20 to 20/80, ⁇ 1> to ⁇ 5
  • the ⁇ 7> (A) bifunctional or less radically polymerizable monomer and / or the (B) trifunctional or higher radically polymerizable monomer is a (meth) acrylate monomer according to any one of ⁇ 1> to ⁇ 6> Temporary adhesive for semiconductor device manufacturing.
  • An adhesive support comprising: a substrate; and an adhesive layer formed on the substrate by the temporary adhesive for producing a semiconductor device according to any one of ⁇ 1> to ⁇ 7>.
  • ⁇ 10> The surface of the adhesive layer to be adhered to the first surface of the treated member before the step of adhering the first surface of the treated member to the substrate via the adhesive layer
  • ⁇ 11> The method for producing a semiconductor device according to ⁇ 10>, wherein the actinic ray or radiation is an actinic ray having a wavelength of 350 to 450 nm.
  • the manufacturing method of the semiconductor device in any one of these.
  • ⁇ 13> The method of manufacturing a semiconductor device according to any one of ⁇ 9> to ⁇ 12>, wherein the step of separating the treated member from the adhesive layer includes the step of bringing a peeling liquid into contact with the adhesive layer.
  • a ⁇ 15> metal substrate (A) a bifunctional or less radically polymerizable monomer, (B) a trifunctional or higher radically polymerizable monomer, (C) a polymer compound, and (D) a radical polymerization initiator
  • Adhesive support having a solvent-free adhesive layer. Adhesiveness containing ⁇ 16> metal substrate, (A) bifunctional or less radically polymerizable monomer, (B) trifunctional or higher radically polymerizable monomer, (C) polymer compound and (D) radical polymerization initiator
  • An adhesive support comprising a layer, wherein the adhesive layer has a region with a relatively high content of radical polymerizable monomers and a region with a relatively low content of radical polymerizable monomers.
  • Adhesiveness containing ⁇ 17> metal substrate (A) bifunctional or less radically polymerizable monomer, (B) trifunctional or higher radically polymerizable monomer, (C) polymer compound and (D) radical polymerization initiator It has a layer and the adhesive layer has a region in which the content of the radically polymerizable monomer is relatively large and a region in which the content of the radically polymerizable monomer is relatively small, and the content of the radically polymerizable monomer is contained
  • An adhesive support comprising a region having a relatively large amount of the radical polymerizable monomer at least three times as large as a region having a relatively small content of the radical polymerizable monomer.
  • the present invention when mechanical or chemical treatment is performed on a member to be treated, it is possible to temporarily support the member to be treated with high adhesive force, and to temporarily treat the treated member without damaging the treated member. It has become possible to provide a temporary adhesive for producing a semiconductor device, an adhesive support using the same, and a method for producing a semiconductor device, which can easily release the support.
  • FIGS. 1A, 1 B and 1 C are schematic cross-sectional views illustrating temporary bonding between an adhesive support and a device wafer, a schematic plan view showing a device wafer temporarily bonded by an adhesive support, and bonding, respectively. It is a schematic sectional drawing which shows the state by which the device wafer temporarily bonded by the elastic support body was thinned.
  • FIG. 2 is a schematic top view of an adhesive support in an embodiment of the present invention.
  • FIG. 3 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention.
  • FIG. 4 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention.
  • FIG. 5 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention.
  • FIG. 1A, 1 B and 1 C are schematic cross-sectional views illustrating temporary bonding between an adhesive support and a device wafer, a schematic plan view showing a device wafer temporarily bonded by an adhesive support, and bonding, respectively. It is
  • FIG. 6 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention.
  • FIG. 7 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention.
  • FIG. 8 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention.
  • FIG. 9 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention.
  • FIG. 10 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention.
  • FIG. 11 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention.
  • FIG. 12 is a schematic top view of one aspect of the adhesive support in the embodiment of the present invention.
  • FIG. 13 is a schematic cross-sectional view for explaining the release of the temporary adhesion state between the conventional adhesive support and the device wafer.
  • the notations not describing substitution and non-substitution include those having no substituent and those having a substituent.
  • the "alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
  • actinic radiation or “radiation” is meant to include, for example, visible light, ultraviolet light, far ultraviolet light, electron beam, X-rays and the like.
  • light means actinic rays or radiation.
  • the "exposure” in the present specification means not only exposure by a mercury lamp, ultraviolet rays, far ultraviolet rays represented by an excimer laser, X-rays, EUV light, etc., but also electron beams and ion beams. It also means drawing by particle beam.
  • “(meth) acrylate” represents acrylate and methacrylate
  • “(meth) acrylic represents acrylic and methacrylic
  • “monomer” and “monomer” are synonymous, and the monomer in the present invention is distinguished from an oligomer and a polymer, and refers to a compound having a weight average molecular weight of 2,000 or less.
  • the description of the members and the like described in the drawings already referred to will be simplified or omitted by attaching the same reference numerals or the corresponding reference numerals in the drawings.
  • the temporary adhesive for producing a semiconductor device of the present invention (hereinafter, also simply referred to as “temporary adhesive”) is (A) a difunctional or lower radically polymerizable monomer, (B) a trifunctional or higher radical polymerizable monomer, C) containing a polymer compound and (D) a radical polymerization initiator.
  • temporary adhesive for manufacturing a semiconductor device of the present invention when mechanical processing or chemical processing is performed on the processing member, the processing member can be temporarily supported with high adhesive force, and the processing member is damaged. As a result, a temporary adhesive for semiconductor device manufacture can be obtained which can release temporary support for the processed member. It is preferable that the temporary adhesive for semiconductor device manufacture of this invention is for silicon penetration electrode formation. The formation of the through silicon via will be described in detail later.
  • the temporary adhesive for producing a semiconductor device of the present invention has (A) a difunctional or lower difunctional radical polymerizable monomer and (B) a trifunctional or higher radical polymerizable monomer.
  • Any radical polymerizable monomer may be used, and among the radical polymerizable monomers described below, (A) a difunctional or lower radical polymerizable monomer and (B) a trifunctional or higher radical polymerizable monomer Can be selected arbitrarily.
  • the radically polymerizable monomer having (A) bifunctional or less is preferably a bifunctional radically polymerizable monomer.
  • the (B) trifunctional or higher radically polymerizable monomer is preferably tetrafunctional or higher.
  • the upper limit of the number of functional groups of the radically polymerizable monomer having three or more functions (B) is not particularly limited, but may be, for example, eight or less, or even six or less.
  • a combination of (A) a difunctional radical polymerizable monomer and (B) a tetrafunctional or higher radical polymerizable monomer is particularly preferable.
  • the radically polymerizable monomers used in the present invention may be used singly or in combination of two or more of the radically polymerizable monomers having (A) bifunctional or less functionality and the (B) trifunctional or more radical polymerizable monomers. You may use together.
  • the radically polymerizable monomer has a radically polymerizable group.
  • the functional group number of the radically polymerizable monomer in the present invention means the number of radically polymerizable groups in one molecule.
  • a radically polymerizable group is a group which can be polymerized typically by irradiation with an actinic ray or radiation, or by the action of a radical.
  • the radical polymerizable monomer is a compound different from the binder.
  • the polymerizable monomer is typically a low molecular weight compound, preferably a low molecular weight compound having a molecular weight of 2000 or less, more preferably a low molecular weight compound having a molecular weight of 1500 or less, and a low molecular weight compound having a molecular weight of 900 or less. It is further preferred that The molecular weight is usually 100 or more.
  • the polymerizable group is preferably, for example, a functional group capable of undergoing an addition polymerization reaction, and examples of the functional group capable of undergoing an addition polymerization reaction include an ethylenically unsaturated bonding group.
  • a functional group capable of undergoing an addition polymerization reaction examples include an ethylenically unsaturated bonding group.
  • the ethylenically unsaturated bonding group a styryl group, a (meth) acryloyl group and an allyl group are preferable, and a (meth) acryloyl group is more preferable. That is, the radically polymerizable monomer used in the present invention is preferably a (meth) acrylate monomer, and more preferably an acrylate monomer.
  • the radically polymerizable monomer may be, for example, any of chemical forms such as monomers, prepolymers, that is, dimers, trimers and oligomers, or mixtures thereof and multimers thereof.
  • examples of monomers and prepolymers thereof include unsaturated carboxylic acids (eg, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid etc.) and esters thereof, amides, etc. And multimers thereof, and preferably esters of unsaturated carboxylic acids and polyhydric alcohol compounds, and amides of unsaturated carboxylic acids and polyhydric amine compounds, and multimers thereof. Also, addition reaction products of unsaturated carboxylic acid esters or amides having a nucleophilic substituent such as hydroxyl group, amino group, mercapto group etc.
  • unsaturated carboxylic acids eg, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid etc.
  • esters thereof eg. acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid etc.
  • unsaturated carboxylic acid instead of the above unsaturated carboxylic acid, it is also possible to use unsaturated phosphonic acid, a vinyl benzene derivative such as styrene, a vinyl ether, an allyl ether or the like, and a group of compounds replaced.
  • unsaturated phosphonic acid a vinyl benzene derivative such as styrene, a vinyl ether, an allyl ether or the like, and a group of compounds replaced.
  • ester monomer of polyhydric alcohol compound and unsaturated carboxylic acid examples include ethylene glycol diacrylate, triethylene glycol diacrylate, 1,3-butanediol diacrylate and tetramethylene glycol diacrylate as acrylic acid ester.
  • tetramethylene glycol dimethacrylate triethylene glycol dimethacrylate, neopentyl glycol dimethacrylate, trimethylolpropane trimethacrylate, trimethylolethane trimethacrylate, ethylene glycol dimethacrylate, 1,3-butanediol dimethacrylate, Hexanediol dimethacrylate, pentaerythritol dimethacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, dipentaerythritol dimethacrylate, dipentaerythritol hexamethacrylate, sorbitol trimethacrylate, sorbitol tetramethacrylate, bis [p- (3-methacryloxy-) 2-hydroxy group Epoxy) phenyl] dimethyl methane, bis - [p- (
  • ethylene glycol diitaconate propylene glycol diitaconate, 1,3-butanediol diitaconate, 1,4-butanediol diitaconate, tetramethylene glycol diitaconate, pentaerythritol diitaconate And sorbitol tetraitaconate.
  • crotonic acid esters examples include ethylene glycol dicrotonate, tetramethylene glycol dicrotonate, pentaerythritol dicrotonate, and sorbitol tetradicrotonate.
  • isocrotonic acid esters examples include ethylene glycol diisocrotonate, pentaerythritol diisocrotonate, and sorbitol tetraisocrotonate.
  • maleic esters examples include ethylene glycol dimaleate, triethylene glycol dimaleate, pentaerythritol dimaleate, and sorbitol tetramaleate.
  • esters for example, aliphatic alcohol-based esters described in JP-B-46-27926, JP-B-51-47334, JP-A-57-196231, and JP-A-59-5240.
  • Those having an aromatic skeleton described in JP-A-59-5241 and JP-A-2-226149, and those containing an amino group described in JP-A-1-165613 are suitably used.
  • monomers of amides of polyvalent amine compounds and unsaturated carboxylic acids include methylene bis-acrylamide, methylene bis-methacrylamide, 1,6-hexamethylene bis-acrylamide, 1,6-hexamethylene bis-methacryl Amide, diethylenetriamine trisacrylamide, xylylene bisacrylamide, xylylene bis methacrylamide and the like.
  • Examples of other preferred amide-based monomers include those having a cyclohexylene structure described in JP-B-54-21726.
  • urethane addition polymerization monomers produced by using an addition reaction of an isocyanate and a hydroxyl group are also suitable, and as such a specific example, for example, one molecule described in JP-B-48-41708 is used.
  • CH 2 C (R 4 ) COOCH 2 CH (R 5 ) OH (A) (However, R 4 and R 5 represent H or CH 3.
  • urethane acrylates as described in JP-A-51-37193, JP-B-2-32293 and JP-B-2-16765, JP-B-58-49860 and JP-B 56-
  • urethane compounds having an ethylene oxide-based skeleton as described in JP-A-17654, JP-B-62-39417, and JP-B-62-39418.
  • radical polymerizable monomer a compound having at least one addition polymerizable ethylene group and having an ethylenically unsaturated group having a boiling point of 100 ° C. or more under normal pressure is also preferable.
  • monofunctional acrylates and methacrylates such as polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, phenoxyethyl (meth) acrylate, etc .; (Meth) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, hexanediol (Meth) acrylate, trimethylolpropane tri
  • Polyfunctional (meth) acrylate obtained by reacting a compound having a cyclic ether group such as glycidyl (meth) acrylate and an ethylenically unsaturated group with a polyfunctional carboxylic acid can also be mentioned.
  • a radically polymerizable monomer it has a fluorene ring and is described in JP-A-2010-160418, JP-A-2010-129825, JP-A-4364216, etc. It is also possible to use a compound having a functionality or more and a cardo resin.
  • radical polymerizable monomer specific unsaturated compounds described in JP-B-46-43946, JP-B-1-40337 and JP-B-1-40336, and JP-A-2-25493 can be mentioned.
  • the vinyl phosphonic acid type compound etc. of a statement can also be mentioned.
  • a structure containing a perfluoroalkyl group described in JP-A-61-22048 is preferably used.
  • Journal of Japan Adhesive Association vol. 20, no. also those introduced as photocurable monomers and oligomers on pages 7, 300-308 (1984) can be used.
  • radically polymerizable monomers represented by the following general formulas (MO-1) to (MO-5) can also be suitably used.
  • T is an oxyalkylene group
  • the terminal on the carbon atom side is bonded to R.
  • n is an integer of 0 to 14
  • m is an integer of 1 to 8.
  • a plurality of R and T in one molecule may be identical to or different from each other.
  • compounds described in paragraph Nos. 0248 to 0251 of JP-A-2007-269779 can be used. It can also be suitably used in the invention.
  • radical polymerizable monomers dipentaerythritol triacrylate (commercially available as KAYARAD D-330; Nippon Kayaku Co., Ltd.), dipentaerythritol tetraacrylate (commercially available as KAYARAD D-320; Nippon Kayaku Co., Ltd. Dipentaerythritol penta (meth) acrylate (made as KAYARAD D-310; Nippon Kayaku Co., Ltd.
  • dipentaerythritol hexa (meth) acrylate made as a commercial product, KAYARAD DPHA; made by Nippon Kayaku Co., Ltd.
  • KAYARAD DPHA made by Nippon Kayaku Co., Ltd.
  • These oligomer types can also be used.
  • the radically polymerizable monomer is a polyfunctional monomer, and may have an acid group such as a carboxyl group, a sulfonic acid group or a phosphoric acid group. Therefore, if the ethylenic compound has an unreacted carboxyl group as in the case of a mixture as described above, this can be used as it is, but if necessary, the hydroxyl of the ethylenic compound described above A nonaromatic carboxylic acid anhydride may be reacted with the group to introduce an acid group.
  • non-aromatic carboxylic acid anhydrides include tetrahydrophthalic anhydride, alkylated tetrahydrophthalic anhydride, hexahydrophthalic anhydride, alkylated hexahydrophthalic anhydride, succinic anhydride, anhydride Maleic acid is mentioned.
  • the monomer having an acid value is an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, and a nonaromatic carboxylic acid anhydride is reacted with an unreacted hydroxyl group of the aliphatic polyhydroxy compound.
  • Polyfunctional monomers having an acid group are preferred, and particularly preferred in this ester, the aliphatic polyhydroxy compound is pentaerythritol and / or dipentaerythritol.
  • Examples of commercially available products include M-510 and M-520 as polybasic acid-modified acrylic oligomers manufactured by Toagosei Co., Ltd.
  • a polyfunctional monomer having no acid group and a polyfunctional monomer having an acid group may be used in combination as monomers.
  • the acid value of the polyfunctional monomer having an acid group is preferably 0.1 to 40 mg-KOH / g, particularly preferably 5 to 30 mg-KOH / g.
  • the acid value of the polyfunctional monomer is too low, the development dissolution characteristics are deteriorated, and when too high, the production and handling become difficult, the photopolymerization performance is deteriorated, and the curability such as the surface smoothness of the pixel tends to be inferior.
  • the acid group as the entire polyfunctional monomer is adjusted to fall within the above range. Is preferred.
  • the polyfunctional monomer which has a caprolactone structure as a radically polymerizable monomer.
  • the polyfunctional monomer having a caprolactone structure is not particularly limited as long as it has a caprolactone structure in the molecule, and examples thereof include trimethylol ethane, ditrimethylol ethane, trimethylol propane, ditrimethylol propane and penta ⁇ -caprolactone modified polyfunctional ( ⁇ ) obtained by esterifying (meth) acrylic acid and ⁇ -caprolactone with a polyhydric alcohol such as erythritol, dipentaerythritol, tripentaerythritol, glycerin, diglycerol, trimethylolmelamine Mention may be made of meta) acrylates.
  • polyfunctional monomers having a caprolactone structure represented by the following general formula (B) are preferable.
  • R 1 represents a hydrogen atom or a methyl group
  • m represents a number of 1 or 2
  • “*” represents a bond.
  • the polyfunctional monomer is also preferably at least one selected from the group of compounds represented by the following general formula (i) or (ii).
  • E are each independently, - ((CH 2) yCH 2 O) -, or - ((CH 2) yCH ( CH 3) O) - represents, y Each independently represents an integer of 0 to 10, and each X independently represents a (meth) acryloyl group, a hydrogen atom, or a carboxyl group.
  • the total of (meth) acryloyl groups is three or four, m each independently represents an integer of 0 to 10, and the total of each m is an integer of 0 to 40. However, when the sum of each m is 0, any one of X is a carboxyl group.
  • the total of (meth) acryloyl groups is five or six, n independently represents an integer of 0 to 10, and the total of each n is an integer of 0 to 60. However, when the sum of each n is 0, any one of X is a carboxyl group.
  • m is preferably an integer of 0 to 6, and more preferably an integer of 0 to 4.
  • the total of m is preferably an integer of 2 to 40, more preferably an integer of 2 to 16, and particularly preferably an integer of 4 to 8.
  • n is preferably an integer of 0 to 6, and more preferably an integer of 0 to 4.
  • the total of each n is preferably an integer of 3 to 60, more preferably an integer of 3 to 24, and particularly preferably an integer of 6 to 12.
  • the compound represented by the above general formula (i) or (ii) has a ring-opening skeleton by ring-opening addition reaction of ethylene oxide or propylene oxide to pentaerythritol or dipentaerythritol which is a conventionally known step. And the step of introducing a (meth) acryloyl group by, for example, reacting (meth) acryloyl chloride with the terminal hydroxyl group of the ring-opened skeleton. Each step is a well-known step, and those skilled in the art can easily synthesize a compound represented by general formula (i) or (ii).
  • pentaerythritol derivatives and / or dipentaerythritol derivatives are more preferable.
  • Specific examples thereof include compounds represented by the following formulas (a) to (f) (hereinafter also referred to as “exemplified compounds (a) to (f)”), and among them, exemplified compounds (a) and (f) b), (e) and (f) are preferred.
  • Examples of commercially available radically polymerizable monomers represented by the general formulas (i) and (ii) include SR-494 which is a tetrafunctional acrylate having four ethyleneoxy chains manufactured by Sartomer, manufactured by Nippon Kayaku Co., Ltd. DPCA-60, which is a hexafunctional acrylate having six pentylene oxy chains, and TPA-330, which is a trifunctional acrylate having three isobutylene oxy chains.
  • urethane acrylates as described in JP-B-48-41708, JP-A-51-37193, JP-B-2-32293 and JP-B-2-16765. Further, urethane compounds having an ethylene oxide-based skeleton described in JP-B-58-49860, JP-B-56-17654, JP-B-62-39417, and JP-B-62-39418 are also suitable.
  • polymerizable monomers addition polymerizable compounds having an amino structure or a sulfide structure in the molecule described in JP-A-63-277653, JP-A-63-260909, and JP-A-1-105238 Monomers can also be used.
  • urethane oligomers UAS-10, UAB-140 (manufactured by Sanyo Kokusaku Pulp Co., Ltd.), UA-7200 "(manufactured by Shin-Nakamura Chemical Co., Ltd., DPHA-40H (manufactured by Nippon Kayaku Co., Ltd.), UA) And -306H, UA-306T, UA-306I, AH-600, T-600, AI-600 (manufactured by Kyoeisha) and the like.
  • any two of (A) a bifunctional or less radical polymerizable monomer and (B) a trifunctional or more radical polymerizable monomer at least one of which is contained in one molecule It is preferable from the viewpoint of adhesiveness and easy removability that the number of atoms between the radically polymerizable groups is 9 atoms or more. That is, when it has three or more polymerizable groups in one molecule, it means that the number of atoms between any two polymerizable groups is 9 or more atoms apart.
  • linking group consisting of 9 or more atoms linking between any two radically polymerizable groups contained in one molecule, -CO-, -O-, -NH-, a divalent to tetravalent fat
  • the aliphatic group and the aromatic group may have a substituent.
  • the number of atoms between any two radically polymerizable groups contained in one molecule of (A) a difunctional or lower radically polymerizable monomer and / or (B) a trifunctional or higher radically polymerizable monomer is If the number of atoms of the linking group is too large, the releasability is reduced. Therefore, as the divalent linking group, 9 to 100 atoms are preferable, 10 to 80 atoms are more preferable, and 12 to 50 atoms are particularly preferable.
  • the number of atoms between any two radically polymerizable groups contained in one molecule is the number of atoms between radically polymerizable ethylenically unsaturated groups, and more specifically, as in the following example It can be counted.
  • At least one of (A) a difunctional or lower radically polymerizable monomer and (B) a trifunctional or higher radically polymerizable monomer have a polyoxyalkylene partial structure represented by the following general formula (1).
  • General formula (1) (In the general formula (1), R 21 represents a hydrogen atom or an alkyl group. A represents an integer of 1 to 5. l represents an integer of 2 to 150.)
  • Examples of the alkyl group represented by R 21 include linear, branched or cyclic alkyl groups having 1 to 10 carbon atoms, and a methyl group, an ethyl group, a propyl group, an octyl group, an isopropyl group, a tert-butyl group, Examples thereof include isopentyl group, 2-ethylhexyl group, 2-methylhexyl group and cyclopentyl group.
  • a hydrogen atom is particularly preferred.
  • a is preferably 1 or 2
  • 1 is particularly preferred.
  • l is preferably an integer of 2 to 50, more preferably an integer of 2 to 25, and particularly preferably an integer of 2 to 10.
  • the monomer which is connected by a divalent or higher linking group in which the number of atoms between any two radically polymerizable groups contained in one molecule is 9 atoms or more is not less than (A) bifunctional or less It is preferable that it is a radically polymerizable monomer of these, and it is further more preferable that it is a bifunctional radically polymerizable monomer. Furthermore, it is preferable that the difunctional or less radically polymerizable monomer has a polyoxyalkylene partial structure represented by the general formula (1), and the difunctional radical polymerizable monomer is represented by the general formula (1) More preferably, they have a polyoxyalkylene partial structure.
  • a radically polymerizable monomer (A) bifunctional or less it is especially preferable that it is a bifunctional monomer represented by following General formula (2).
  • General formula (2) In the general formula (2), R 21 , R 22 and R 23 each represent a hydrogen atom or an alkyl group, a represents an integer of 1 to 5, and l represents an integer of 2 to 150.
  • X 1 , X 2 , Y 1 and Y 2 each consist of a single bond, or -CO-, -O-, -NH-, a divalent aliphatic group, a divalent aromatic group and a combination thereof Represents a divalent linking group selected from the group)
  • Examples of the alkyl group represented by R 21 , R 22 and R 23 include linear, branched or cyclic alkyl groups having 1 to 10 carbon atoms, each of which is methyl group, ethyl group, propyl group or octyl group, And isopropyl group, tert-butyl group, isopentyl group, 2-ethylhexyl group, 2-methylhexyl group, cyclopentyl group and the like.
  • R 21 a hydrogen atom or a methyl group is preferable, and a hydrogen atom is particularly preferable.
  • R 22 and R 23 a hydrogen atom or a methyl group is particularly preferable.
  • a and l are respectively synonymous with a and l in the general formula (1), and preferred ranges are also the same.
  • X 1 and X 2 include the following L 1 to L 18 respectively.
  • the left side is bonded to Y 1 or Y 2 and the right side is bonded to an ethylenically unsaturated bond.
  • the divalent aliphatic group means an alkylene group, a substituted alkylene group, an alkenylene group, a substituted alkenylene group, an alkynylene group, a substituted alkynylene group or a polyalkyleneoxy group.
  • an alkylene group, a substituted alkylene group, an alkenylene group and a substituted alkenylene group are preferable, and an alkylene group and a substituted alkylene group are more preferable. It is preferable that these groups have no substituent.
  • a chain structure is more preferable than a cyclic structure, and a linear structure is more preferable than a chain structure having a branch.
  • the number of carbon atoms of the divalent aliphatic group is preferably 1 to 20, more preferably 1 to 15, still more preferably 1 to 12, and still more preferably 1 to 10.
  • the number is preferably 1 to 8, more preferably 1 to 4, and particularly preferably 1 to 4.
  • Examples of the substituent of the divalent aliphatic group include a halogen atom (F, Cl, Br, I), a hydroxy group, a carboxy group, an amino group, a cyano group, an aryl group, an alkoxy group, an aryloxy group, an acyl group And alkoxycarbonyl group, aryloxycarbonyl group, acyloxy group, monoalkylamino group, dialkylamino group, arylamino group and diarylamino group.
  • a halogen atom F, Cl, Br, I
  • a hydroxy group a carboxy group, an amino group, a cyano group, an aryl group, an alkoxy group, an aryloxy group, an acyl group And alkoxycarbonyl group, aryloxycarbonyl group, acyloxy group, monoalkylamino group, dialkylamino group, arylamino group and diarylamino group.
  • divalent aromatic groups examples include phenylene, substituted phenylene, naphthalene and substituted naphthalene, with phenylene being preferred.
  • substituent of a bivalent aromatic group in addition to the example of the substituent of the said bivalent aliphatic group, an alkyl group is mentioned.
  • Y 1 and Y 2 are each selected from the group consisting of a single bond or -CO-, -O-, -NH-, a divalent aliphatic group, a divalent aromatic group and a combination thereof Represents a divalent linking group. It is preferable that either Y 1 or Y 2 have a divalent aromatic group or a polyoxyalkylene structure, and it is particularly preferable to have a divalent aromatic group and a polyoxyalkylene structure.
  • the divalent aromatic group is preferably composed of one or more benzene rings, and more preferably a phenylene group.
  • a bifunctional or less radically polymerizable monomer and / or (B) a trifunctional or more radically polymerizable monomer are selected only from atoms selected from carbon atom, oxygen atom, hydrogen atom and nitrogen atom. It is preferable to be comprised, and it is more preferable to be comprised only from a carbon atom, an oxygen atom, and a hydrogen atom.
  • radically polymerizable monomer in which the nearest radically polymerizable group in the molecule is linked by a divalent linking group consisting of at least 9 atoms, specifically, radically polymerizable monomers represented by the following structures can be mentioned Is not limited to these.
  • the ratio (mass ratio) of the (A) difunctional or less radically polymerizable monomer and the (B) trifunctional or higher radically polymerizable monomer is preferably 95/5 to 20/80, and 85/15 to 20 / It is more preferably 80, still more preferably 80/20 to 20/80, still more preferably 80/20 to 40/60, and particularly preferably 80/20 to 50/50.
  • the content of the polymerizable monomer is the total amount of (A) a bifunctional or less radically polymerizable monomer and (B) a trifunctional or more radically polymerizable monomer, and from the viewpoint of good adhesive strength and releasability, the adhesiveness 20 to 95% by mass is preferable, 30 to 80% by mass is more preferable, and 50 to 75% by mass is more preferable, with respect to the total solid content of the layer.
  • the radical polymerizable monomer (A) having a functionality of two or less and the radical polymerizable monomer having a functionality of three or more (B) may be used in combination of two or more, if necessary.
  • the temporary adhesive for producing a semiconductor device of the present invention is excellent in coatability by containing a polymer compound.
  • coating property means the uniformity of the film thickness after application
  • any high molecular compound can be used.
  • polystyrene resin eg, acrylonitrile / butadiene / styrene copolymer (ABS resin), acrylonitrile / styrene copolymer (AS resin), methyl methacrylate / styrene copolymer (MS resin)
  • ABS resin acrylonitrile / butadiene / styrene copolymer
  • AS resin acrylonitrile / styrene copolymer
  • MS resin methyl methacrylate / styrene copolymer
  • Novolac resin phenol resin, epoxy resin, melamine resin, urea resin, unsaturated polyester resin, alkyd resin, polyurethane resin, polyimide resin, polyethylene resin, polypropylene v, polyvinyl chloride resin, polyvinyl acetate resin, Teflon (registration Trademarks, (meth) acrylic resin, polyamide resin, polyacetal resin, polycarbon
  • hydrocarbon resin, ABS resin, AS resin, MS resin, polyurethane resin, novolak resin, polyimide resin are preferable
  • hydrocarbon resin and MS resin are more preferable
  • acrylic resin, ABS resin, AS resin and MS resin are further more preferable.
  • the binder may be used in combination of two or more as needed.
  • any hydrocarbon resin can be used.
  • the hydrocarbon resin in the present invention basically means a resin consisting only of carbon atoms and hydrogen atoms, but if the basic skeleton is a hydrocarbon resin, it may contain other atoms as side chains. That is, even when a functional group other than a hydrocarbon group is directly bonded to the main chain, such as acrylic resin, polyvinyl alcohol resin, polyvinyl acetal resin and polyvinyl pyrrolidone resin, to a hydrocarbon resin consisting only of carbon atoms and hydrogen atoms. It is included in the hydrocarbon resin in the invention, and in this case, the content of the repeating unit in which the hydrocarbon group is directly bonded to the main chain is 30 mol% or more with respect to all the repeating units of the resin. Is preferred.
  • hydrocarbon resins meeting the above conditions include polystyrene resin, terpene resin, terpene phenol resin, modified terpene resin, hydrogenated terpene resin, hydrogenated terpene phenol resin, rosin, rosin ester, hydrogenated rosin, hydrogenated rosin ester , Polymerized rosin, polymerized rosin ester, modified rosin, rosin modified phenolic resin, alkylphenol resin, aliphatic petroleum resin, aromatic petroleum resin, hydrogenated petroleum resin, modified petroleum resin, alicyclic petroleum resin, coumarone petroleum resin, indene petroleum oil Resin, polystyrene-polyolefin copolymer, olefin polymer (eg, methylpentene copolymer), cycloolefin polymer (eg, norbornene copolymer, dicyclopentadiene copolymer, tetracyclododecene copolymer), etc.
  • the hydrocarbon resin is preferably, among others, polystyrene resin, terpene resin, rosin, petroleum resin, hydrogenated rosin, polymerized rosin, olefin polymer, or cycloolefin polymer, and polystyrene resin, terpene resin, rosin, olefin polymer, Alternatively, a cycloolefin polymer is more preferable, and a polystyrene resin, a terpene resin, a rosin, an olefin polymer, a polystyrene resin, or a cycloolefin polymer is more preferable, and a polystyrene resin, a terpene resin, a rosin, a cycloolefin polymer Or, it is particularly preferable that the polymer is an olefin polymer, more preferably a polystyrene resin or a cycloolefin monomer polymer
  • polystyrene resin examples include polystyrene, styrene-acrylonitrile resin, acrylonitrile-butadiene-styrene resin, and methyl methacrylate-styrene resin.
  • it is methyl methacrylate styrene resin.
  • the amount of outgas generation at the time of heating at 250 ° C. is preferably 3% by mass or less because heat resistance to a high temperature treatment process of a semiconductor substrate is required. More preferably, the resin is 2% by mass or less.
  • methyl methacrylate / styrene resin Commercial products of methyl methacrylate / styrene resin include: Estyrene MS-200 NT, MS-300, MS-500, MS-600 (Nippon Steel Sumikin Chemical Co., Ltd.), Sebian MAS 10, MAS 30 (Daicel Polymer Co., Ltd.) It can be used.
  • cycloolefin polymers examples include norbornene polymers, polymers of monocyclic olefins, polymers of cyclic conjugated dienes, vinyl alicyclic hydrocarbon polymers, and hydrides of these polymers.
  • Preferred examples of the cycloolefin polymer include an addition (co) polymer containing at least one or more repeating units represented by the following general formula (II), and at least one of the repeating units represented by the general formula (I) Addition (co) polymers further comprising species may be mentioned.
  • the ring-opening (co) polymer which contains at least 1 sort (s) of cyclic repeating unit represented by General formula (III) is mentioned.
  • R 1 to R 6 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms
  • X 1 to X 3 and Y 1 to Y 3 each independently represent a hydrogen atom or 1 to 10 carbon atoms
  • R 11 , R 12 , R 13 , R 14 , R 15 , R 16 and R 17 each represent a hydrogen atom or a hydrocarbon group (preferably a hydrocarbon group having a carbon number of 1 to 20), and Z represents a carbon atom H represents a hydrogen group or a hydrocarbon group substituted with a halogen, W represents SiR 18 pD3-p (R 18 represents a hydrocarbon group having 1 to 10 carbon atoms, D represents a halogen atom, -OCOR 18 Or -OR 18 is represented, and p is an integer of 0 to 3). n represents an integer of 0 to 10.
  • the norbornene polymers are disclosed in JP-A-10-7732, JP-A-2002-504184, US2004 / 229157A1 or WO2004 / 070463A1.
  • the norbornene-based polymer can be obtained by addition polymerization of norbornene-based polycyclic unsaturated compounds. If necessary, norbornene-based polycyclic unsaturated compounds and ethylene, propylene, butene; conjugated dienes such as butadiene and isoprene; and nonconjugated dienes such as ethylidene norbornene can also be addition-polymerized.
  • This norbornene-based polymer is marketed by Mitsui Chemicals, Inc.
  • Apel under the trade name of Apel, and has a different glass transition temperature (Tg), such as APL 8008 T (Tg 70 ° C.), APL 6013 T (Tg 125 ° C.) or APL 6015 T (Tg 145 ° C.)
  • Tg glass transition temperature
  • APL 8008 T Tg 70 ° C.
  • APL 6013 T Tg 125 ° C.
  • APL 6015 T Tg 145 ° C.
  • TOPAS 8007, 5013, 6013 and 6015 are commercially available from Polyplastics Co., Ltd.
  • the Appear 3000 has been marketed by Ferrania.
  • hydrides of norbornene polymers are disclosed in JP-A-1-240517, JP-A-7-196736, JP-A-60-26024, JP-A-62-19801, JP-A-2003-1159767.
  • it can be produced by addition polymerization or metathesis ring-opening polymerization of a polycyclic unsaturated compound, followed by hydrogenation.
  • R 5 and R 6 are preferably a hydrogen atom or a methyl group
  • X 3 and Y 3 are preferably a hydrogen atom, and the other groups are appropriately selected.
  • This norbornene polymer is marketed by JSR Corporation under the trade name Arton G or Arton F, and Nippon Zeon Co., Ltd. sells Zeonor ZF14, ZF16, Zeonex 250, They are commercially available under the trade names 280 and 480R, and these can be used.
  • the weight average molecular weight of the polymer compound in terms of polystyrene equivalent by gel per emission chromatography (GPC) method is preferably 10,000 to 1,000,000, and preferably 50,000 to 500,000. More preferably, it is 100,000 to 300,000.
  • the content of the polymer compound is preferably 5% by mass or more, more preferably 10% by mass or more, and more preferably 20% by mass or more based on the total solid content of the temporary adhesive of the present invention. Is more preferred.
  • the content of the polymer compound is preferably 70% by mass or less, more preferably 60% by mass or less, and 50% by mass or less, based on the total solid content of the temporary adhesive of the present invention. It is more preferable that the content be 40% by mass or less. Only one type of polymer compound may be used, or two or more types may be used. When using 2 or more types, it is preferable that a total amount becomes the said range.
  • the ratio (mass ratio) of the content of the radically polymerizable monomer and the polymer compound (radically polymerizable monomer / polymer compound) is preferably 90/10 to 10/90, and preferably 80/20 to 20 /. It is more preferably 80, and still more preferably 70/30 to 30/70.
  • the temporary adhesive for producing a semiconductor device of the present invention contains a radical polymerization initiator, that is, a compound which generates radicals by irradiation with actinic rays or radiation (light irradiation) or heat. Since the temporary adhesive for producing a semiconductor device of the present invention has a radical polymerization initiator, the adhesive layer is irradiated or heated with light, so that a curing reaction by radicals occurs, and the adhesiveness in the light irradiation part or the heating part It can decrease.
  • a radical polymerization initiator that is, a compound which generates radicals by irradiation with actinic rays or radiation (light irradiation) or heat. Since the temporary adhesive for producing a semiconductor device of the present invention has a radical polymerization initiator, the adhesive layer is irradiated or heated with light, so that a curing reaction by radicals occurs, and the adhesiveness in the light irradiation part or the heating part It can decrease.
  • the polymerization initiator is not particularly limited as long as it has an ability to initiate a polymerization reaction (crosslinking reaction) in a reactive compound having a polymerizable group as the polymerizable monomer, and any of known polymerization initiators is appropriately selected. It can be selected. For example, those having photosensitivity to light rays visible from the ultraviolet region are preferable. In addition, it may be an activator which produces an active radical by causing an action with a photoexcited sensitizer.
  • the polymerization initiator preferably contains at least one compound having a molecular absorption coefficient of at least about 50 in the range of about 300 nm to 800 nm (preferably 330 nm to 500 nm).
  • halogenated hydrocarbon derivatives for example, those having a triazine skeleton, those having an oxadiazole skeleton, those having a trihalomethyl group, etc.
  • Acyl phosphine compounds such as acyl phosphine oxides, oxime compounds such as hexaaryl biimidazole, oxime derivatives, organic peroxides, thio compounds, ketone compounds, aromatic onium salts, ketoxime ether, aminoacetophenone compounds, hydroxyacetophenone, azo system
  • oxime compounds such as hexaaryl biimidazole
  • oxime derivatives such as hexaaryl biimidazole
  • oxime derivatives such as hexaaryl biimidazole
  • oxime derivatives such as hexaaryl biimidazole
  • oxime derivatives such as hexaaryl biimidazole
  • oxime derivatives such as hexaary
  • halogenated hydrocarbon compound having a triazine skeleton examples include, for example, Wakabayashi et al., Bull. Chem. Soc. Japan, 42, 2924 (1969), a compound described in British Patent 1388492, a compound described in JP-A-53-133428, a compound described in German Patent 3337024, an F. compound. C. Schaefer et al. Org. Chem. 29, 1527 (1964), compounds described in JP-A-62-58241, compounds described in JP-A-5-281728, compounds described in JP-A-5-34920, specification of U.S. Pat. No. 4,129,976 Compounds described in the book, and the like.
  • Examples of the compounds described in the aforementioned US Pat. No. 4,129,976 include compounds having an oxadiazole skeleton (eg, 2-trichloromethyl-5-phenyl-1,3,4-oxadiazole, 2- Trichloromethyl-5- (4-chlorophenyl) -1,3,4-oxadiazole, 2-trichloromethyl-5- (1-naphthyl) -1,3,4-oxadiazole, 2-trichloromethyl-5 -(2-naphthyl) -1,3,4-oxadiazole, 2-tribromomethyl-5-phenyl-1,3,4-oxadiazole, 2-tribromomethyl-5- (2-naphthyl) -1,3,4-oxadiazole; 2-trichloromethyl-5-styryl-1,3,4-oxadiazole, 2-trichloromethyl-5- (4-chlorostyryl) ) -1,3,4-oxadiazole,
  • acridine derivatives eg, 9-phenylacridine, 1,7-bis (9,9'-acridinyl) heptane, etc.
  • N-phenylglycine etc.
  • polyhalogen compounds eg, four) Carbon bromide, phenyl tribromomethyl sulfone, phenyl trichloromethyl ketone etc.
  • coumarins eg, 3- (2-benzofuranoyl) -7-diethylaminocoumarin, 3- (2-benzofuroyl) -7- (1-) Pyrrolidinyl) coumarin, 3-benzoyl-7-diethylaminocoumarin, 3- (2-methoxybenzoyl) -7-diethylaminocoumarin, 3- (4-dimethylaminobenzoyl) -7-diethylaminocoumarin, 3,3'-carbonylbis ( 5,7-di-n
  • ketone compound examples include benzophenone, 2-methylbenzophenone, 3-methylbenzophenone, 4-methylbenzophenone, 4-methoxybenzophenone, 2-chlorobenzophenone, 4-chlorobenzophenone, 4-bromobenzophenone, 2-carboxybenzophenone, 2-Ethoxycarbonylbenzophenone, benzophenonetetracarboxylic acid or its tetramethyl ester, 4,4'-bis (dialkylamino) benzophenones (eg, 4,4'-bis (dimethylamino) benzophenone, 4,4'-bisdicyclohexyl Amino) benzophenone, 4,4'-bis (diethylamino) benzophenone, 4,4'-bis (dihydroxyethylamino) benzophenone, 4-methoxy-4'-dimethylaminobenzophene , 4,4'-Dimethoxybenzophenone, 4-dimethylaminobenzophenone,
  • a hydroxyacetophenone compound, an aminoacetophenone compound, and an acyl phosphine compound can also be suitably used. More specifically, for example, an aminoacetophenone initiator described in JP-A-10-291969 and an acylphosphine oxide initiator described in Japanese Patent No. 4225898 can also be used.
  • a hydroxyacetophenone type initiator IRGACURE-184, DAROCUR-1173, IRGACURE-500, IRGACURE-2959, IRGACURE-127 (trade names: all manufactured by BASF, Inc.) can be used.
  • aminoacetophenone initiators commercially available products IRGACURE-907, IRGACURE-369, and IRGACURE-379 (trade names: all manufactured by BASF AG) can be used.
  • aminoacetophenone-based initiator compounds described in JP-A-2009-191179 in which the absorption wavelength is matched to a long wave light source such as 365 nm or 405 nm can also be used.
  • group initiator IRGACURE-819 and DAROCUR-TPO (brand name: all are BASF Corporation make) which are commercial items can be used.
  • an oxime type compound is mentioned.
  • compounds described in JP-A-2001-233842 compounds described in JP-A-2000-80068, and compounds described in JP-A-2006-342166 can be used.
  • oxime ester compounds other than those described above, compounds described in JP-T-2009-519904, in which an oxime is linked to the carbazole N-position, and compounds described in US Pat. No. 7,626,957, in which a hetero substituent is introduced in the benzophenone moiety, Compounds described in JP-A-2010-15025 and U.S. Patent Publication 2009-292039 in which a nitro group is introduced at a dye site, ketooxime compounds described in WO2009-131189, triazine skeleton and oxime skeleton identical
  • the compound described in US Pat. No. 7,556,910 contained in the molecule, the compound described in JP 2009-221114 A having an absorption maximum at 405 nm and good sensitivity to a g-line light source may be used. .
  • the cyclic oxime compounds described in JP2007-231000A and JP2007-322744A can also be suitably used.
  • cyclic oxime compounds cyclic oxime compounds fused to a carbazole dye described in, for example, JP-A-2010-32985 and JP-A-2010-185072 have high light absorption and high sensitivity.
  • the compound described in JP-A-2009-242469, which has an unsaturated bond at a specific site of the oxime compound can also be used preferably because high sensitivity can be achieved by regenerating the active radical from the polymerization inactive radical. it can.
  • an oxime compound having a specific substituent described in JP-A-2007-269779 or an oxime compound having a thioaryl group shown in JP-A-2009-191061 can be mentioned.
  • the molar absorption coefficient of the compound may be a known method, and specifically, for example, 0.01 g of an ethyl acetate solvent is used in a UV-visible spectrophotometer (Varry Carry-5 spctrophotometer). It is preferable to measure at a concentration of / L.
  • trihalomethyl triazine compounds trihalomethyl triazine compounds, benzyl dimethyl ketal compounds, ⁇ -hydroxy ketone compounds, ⁇ -amino ketone compounds, acyl phosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, from the viewpoint of exposure sensitivity Selected from the group consisting of triallylimidazole dimer, onium compound, benzothiazole compound, benzophenone compound, acetophenone compound and its derivative, cyclopentadiene-benzene-iron complex and its salt, halomethyl oxadiazole compound, 3-aryl substituted coumarin compound Compounds are preferred.
  • at least one compound selected from the group consisting of a compound, an oxime compound, a triarylimidazole dimer and a benzophenone compound is used, and most preferably an oxime compound is used.
  • thermal radical polymerization initiator As a compound which radically generates by heat (hereinafter, also simply referred to as a thermal radical polymerization initiator), known thermal radical generators can be used.
  • the thermal radical polymerization initiator is a compound which generates a radical by the energy of heat to initiate or accelerate the polymerization reaction of the polymerizable monomer.
  • heat is applied to the adhesive layer formed using a temporary adhesive by adding a thermal radical generating agent, the heat is applied to the adhesive support and the member to be treated is then heated.
  • the adhesion i.e., tackiness and tackiness
  • thermal radical polymerization initiators include compounds that generate radicals upon irradiation with actinic rays or radiation described above, but compounds having a thermal decomposition point in the range of 130 ° C. to 250 ° C., preferably 150 ° C. to 220 ° C.
  • thermal radical polymerization initiator aromatic ketones, onium salt compounds, organic peroxides, thio compounds, hexaarylbiimidazole compounds, ketoxime ester compounds, borate compounds, azinium compounds, metallocene compounds, active ester compounds, carbon
  • organic peroxides or azo compounds are more preferable, and organic peroxides are particularly preferable.
  • the compounds described in paragraphs 0074 to 0118 of JP-A-2008-63554 can be mentioned.
  • the temporary adhesive of the present invention contains a thermal radical polymerization initiator as the radical polymerization initiator (C) (more preferably, it contains a photo radical polymerization initiator and a thermal radical polymerization initiator),
  • a thermal radical polymerization initiator as the radical polymerization initiator (C) (more preferably, it contains a photo radical polymerization initiator and a thermal radical polymerization initiator)
  • the adhesion at high temperatures eg, 100 ° C.
  • the temporary adhesive of the present invention preferably contains a photo radical polymerization initiator.
  • the temporary adhesive of the present invention may contain one or two or more radical polymerization initiators.
  • the content (total content in the case of two or more types) of the radical polymerization initiator of the present invention is preferably 0.1% by mass to 50% by mass with respect to the total solid content of the temporary adhesive, and more preferably Is 0.1% by mass or more and 30% by mass or less, more preferably 0.1% by mass or more and 20% by mass or less.
  • the temporary adhesive for semiconductor device manufacture of this invention contains a chain transfer agent.
  • Chain transfer agents are defined, for example, in Polymer Dictionary Third Edition (edited by the Polymer Society of Japan, 2005), pp. 683-684.
  • As the chain transfer agent for example, a compound group having SH, PH, SiH, GeH in the molecule is used. These can donate hydrogen to a low active radical species to form a radical or be oxidized and then deprotonated to form a radical.
  • thiol compounds for example, 2-mercaptobenzimidazoles, 2-mercaptobenzthiazoles, 2-mercaptobenzoxazoles, 3-mercaptotriazoles, 5-mercaptotetrazole, etc.
  • 2-mercaptobenzimidazoles, 2-mercaptobenzthiazoles, 2-mercaptobenzoxazoles, 3-mercaptotriazoles, 5-mercaptotetrazole, etc. are preferably used as the temporary adhesive. be able to.
  • the preferred content of the chain transfer agent is preferably 0.01 to 20 parts by mass, more preferably 1 to 10 parts by mass, particularly preferably 1 to 5 parts by mass, based on 100 parts by mass of the total solid content of the temporary adhesive. is there.
  • One type of chain transfer agent may be used, or two or more types may be used. When using 2 or more types, it is preferable that a total amount becomes the said range.
  • the temporary adhesive of the present invention contains a small amount of a polymerization inhibitor to prevent unnecessary thermal polymerization of the polymer compound (A) and the radically polymerizable monomer (B) during the production or storage of the temporary adhesive. Preferably it is added.
  • polymerization inhibitor for example, hydroquinone, p-methoxyphenol, di-tert-butyl-p-cresol, pyrogallol, tert-butyl catechol, benzoquinone, 4,4'-thiobis (3-methyl-6-tert-butylphenol And 2,2'-methylenebis (4-methyl-6-tert-butylphenol) and N-nitroso-N-phenylhydroxylamine aluminum salt are preferably mentioned.
  • the addition amount of the polymerization inhibitor is preferably about 0.01 to about 5% by mass with respect to the total solid content of the temporary adhesive.
  • One type of polymerization inhibitor may be used, or two or more types may be used. When using 2 or more types, it is preferable that a total amount becomes the said range.
  • higher fatty acid derivatives such as behenic acid and behenic acid amide are added to the surface of the adhesive layer in the process of drying after application. It may be unevenly distributed.
  • the addition amount of the higher fatty acid derivative is preferably about 0.1 to about 10% by mass with respect to the total solid content of the temporary adhesive.
  • ⁇ Solvent> When making the temporary adhesive of this invention into a layer by application
  • a solvent can be used without limitation as long as it can form an adhesive layer.
  • organic solvents examples include esters such as ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate Alkyl oxyacetate (eg, methyl oxyacetate, ethyl oxyacetate, butyl oxyacetate (eg, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate etc.), alkyl 3-hydroxypropionate Esters (eg methyl 3-oxypropionate, ethyl 3-oxypropionate etc.
  • esters such as ethyl acetate, n-butyl acetate, is
  • Alkyl oxypropionates eg, methyl 2-oxypropionate, ethyl 2-oxypropionate, propyl 2-oxypropionate, etc.
  • ethers For example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl cello
  • methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl cellosolve acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, methyl 3-methoxypropionate, 2-heptanone, cyclohexanone, ethyl are particularly preferable in this case.
  • It is a mixed solution composed of two or more selected from carbitol acetate, butyl carbitol acetate, propylene glycol methyl ether, and propylene glycol methyl ether acetate.
  • the content of the solvent in the coating solution of the temporary adhesive is preferably such that the total solid concentration of the temporary adhesive is 5 to 80% by mass, and more preferably 5 to 70% by mass. Preferably, 10 to 60% by mass is particularly preferable. When two or more solvents are used, the total amount is preferably in the above range.
  • Various surfactants may be added to the temporary adhesive of the present invention from the viewpoint of further improving the coatability.
  • various surfactants such as a fluorine-based surfactant, a nonionic surfactant, a cationic surfactant, an anionic surfactant, a silicone surfactant and the like can be used.
  • the temporary adhesive of the present invention further improves the liquid properties (in particular, the flowability) when it is prepared as a coating liquid by containing a fluorine-based surfactant, so that the uniformity of the coating thickness and the reduction of the coating thickness can be obtained.
  • Liquidity can be further improved. That is, in the case of film formation using a coating liquid to which a temporary adhesive containing a fluorine-based surfactant is applied, the interfacial tension between the surface to be coated and the coating liquid is reduced to wet the surface to be coated. The properties are improved, and the coatability on the surface to be coated is improved. For this reason, even in the case where a thin film of about several ⁇ m is formed with a small amount of liquid, it is effective in that film formation with a uniform thickness with small thickness unevenness can be more suitably performed.
  • the fluorine content in the fluorine-based surfactant is preferably 3% by mass to 40% by mass, more preferably 5% by mass to 30% by mass, and particularly preferably 7% by mass to 25% by mass.
  • the fluorine-based surfactant having a fluorine content in this range is effective in terms of the uniformity of the thickness of the coating film and the liquid saving property, and the solubility in the temporary adhesive is also good.
  • fluorine-based surfactants include Megafac F171, F172, F173, F176, F177, F141, F142, F143, F44, R30, F437, F475, F479, and the like.
  • Same F482, same F554, same F780, same F781 above, DIC Corporation
  • Florard FC430 same FC431, same FC171 (above, Sumitomo 3M Co., Ltd.)
  • Surfron S-382 same SC-101, The SC-103, SC-104, SC-105, SC1068, SC-381, SC-383, S393, KH-40 (all manufactured by Asahi Glass Co., Ltd.), PF636, PF656, PF6320 , PF6520, PF7002 (manufactured by OMNOVA), and the like.
  • nonionic surfactants include glycerol, trimethylolpropane, trimethylolethane and their ethoxylates and propoxylates (eg, glycerol propoxylate, glycerine ethoxylate, etc.), polyoxyethylene lauryl ether, polyoxyethylene Stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene nonyl phenyl ether, polyethylene glycol dilaurate, polyethylene glycol distearate, sorbitan fatty acid ester (Pluronic L10, L31, L61, L62 manufactured by BASF, 10R5, 17R2, 25R2, Tetronic 304, 701, 704, 901, 904, 150R1, Rusupasu 20000 (manufactured by Nippon Lubrizol Corporation), and the like.
  • glycerol trimethylolpropane
  • trimethylolethane trimethylolethane
  • cationic surfactants include phthalocyanine derivatives (trade name: EFKA-745, manufactured by Morishita Sangyo Co., Ltd.), organosiloxane polymer KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.), (meth) acrylic acid Co) polymer poly flow No. 75, no. 90, no. 95 (manufactured by Kyoeisha Chemical Co., Ltd.), W001 (manufactured by Yusho Co., Ltd.), and the like.
  • phthalocyanine derivatives trade name: EFKA-745, manufactured by Morishita Sangyo Co., Ltd.
  • organosiloxane polymer KP341 manufactured by Shin-Etsu Chemical Co., Ltd.
  • (meth) acrylic acid Co) polymer poly flow No. 75, no. 90, no. 95 manufactured by Kyoeisha Chemical Co., Ltd.
  • W001 manufactured by Yusho Co., Ltd.
  • anionic surfactant examples include W004, W005, W017 (manufactured by Yusho Co., Ltd.), and the like.
  • silicone type surfactant for example, Toray Dow Corning Co., Ltd. product "Tore silicone DC3PA”, “Tore silicone SH7PA”, “Tore silicone DC11PA”, “Tore silicone SH21PA”, “Tore silicone SH28PA”, “Tore silicone SH21PA” Silicone SH29PA, Toray Silicone SH30PA, Toray Silicone SH8400, Momentive Performance Materials' TSF-4440, TSF-4300, TSF-4445, TSF-4460, TSF “4452”, “KP341”, “KF6001”, “KF6002” manufactured by Shin-Etsu Silicone Co., Ltd., “BYK307”, “BYK323”, “BYK330” manufactured by BIC Chemie, and the like.
  • the amount of surfactant added is preferably 0.001% by mass to 2.0% by mass, more preferably 0.005% by mass to 1.0% by mass, with respect to the total solid content of the temporary adhesive.
  • the temporary adhesive of the present invention may contain various additives, for example, a curing agent, a curing catalyst, a silane coupling agent, a filler, an adhesion promoter, oxidation, as needed, as long as the effects of the present invention are not impaired.
  • An inhibitor, an ultraviolet absorber, an aggregation inhibitor, etc. can be blended.
  • the total blending amount is preferably 3% by mass or less of the solid content of the temporary adhesive.
  • a method of manufacturing a semiconductor manufacturing apparatus comprises: bonding a first surface of a member to be treated and a substrate through an adhesive layer formed of the temporary adhesive for manufacturing a semiconductor device according to the present invention; Performing mechanical or chemical treatment on a second surface opposite to the first surface of the member to be treated to obtain a treated member; and the adhesive layer and the treated member And the step of separating the Furthermore, prior to the step of bonding the first surface of the member to be treated and the substrate via the adhesive layer, the adhesive layer is provided on the surface of the adhesive layer to be adhered to the first surface of the member to be treated.
  • the step of irradiating the actinic ray or radiation or heat is preferably an actinic radiation having a wavelength of 350 to 450 nm.
  • the first surface of the member to be treated and Heating the adhesive layer at a temperature of 50.degree. C. to 300.degree. C. prior to the step of mechanically or chemically treating the second surface on the opposite side to obtain a treated member. It is preferable to have.
  • the step of separating the treated member from the adhesive layer includes a step of contacting the adhesive layer with a peeling liquid.
  • a protective layer on the first surface of the member to be treated between the member to be treated and the adhesive layer. That is, the treated member can be separated from the adhesive layer by dissolving the protective layer with a peeling solution. The details of these will be described below.
  • FIGS. 1A and 1B are schematic cross-sectional views illustrating temporary bonding between an adhesive support and a device wafer, and a schematic cross-sectional view showing a thinned state of a device wafer temporarily bonded by an adhesive support.
  • FIG. 1A and 1B are schematic cross-sectional views illustrating temporary bonding between an adhesive support and a device wafer, and a schematic cross-sectional view showing a thinned state of a device wafer temporarily bonded by an adhesive support.
  • an adhesive support 100 in which an adhesive layer 11 is provided on a carrier substrate 12 is prepared.
  • the material of the carrier substrate 12 is not particularly limited, for example, a silicon substrate, a glass substrate, a metal substrate and the like can be mentioned.
  • the silicon substrate typically used as a substrate of a semiconductor device is not easily contaminated
  • an electrostatic chuck generally used in the process can be used, a silicon substrate is preferable.
  • the thickness of the carrier substrate 12 is, for example, in the range of 300 ⁇ m to 5 mm, but is not particularly limited.
  • An embodiment of the adhesive support 100 includes a metal substrate as a carrier substrate and the temporary adhesive of the present invention, that is, (A) radically polymerizable monomer, (B) polymer compound, (C) aromatic ketone compound And (D) is preferable an embodiment having an adhesive layer that contains an amine compound and is substantially free of solvent.
  • the adhesive support 100 has an adhesive layer containing a metal substrate, (A) radically polymerizable monomer, (B) polymer compound, (C) aromatic ketone compound and (D) amine compound.
  • the adhesive layer has a region in which the content of the (A) radically polymerizable monomer is relatively large and a region in which the content of the (A) radically polymerizable monomer is relatively small. .
  • the adhesive support 100 has an adhesive layer containing a metal substrate, (A) radically polymerizable monomer, (B) polymer compound, (C) aromatic ketone compound and (D) amine compound.
  • the adhesive layer has a region in which the content of the (A) radically polymerizable monomer is relatively high, and a region in which the content of the (A) radically polymerizable monomer is relatively small,
  • the region in which the content of the radically polymerizable monomer is relatively large is an aspect including (A) the radically polymerizable monomer at least three times the region in which the content of the radically polymerizable monomer is relatively small More preferable.
  • the adhesive layer 11 is a carrier substrate 12 using the temporary adhesive for producing a semiconductor device of the present invention, using a conventionally known spin coat method, spray method, roller coat method, flow coat method, doctor coat method, immersion method or the like
  • a protective layer to be described later it can be formed by applying (preferably applying) to the surface of the protective layer and then drying (baking). Drying can be performed, for example, at 60 to 150 ° C. for 10 seconds to 2 minutes.
  • the thickness of the adhesive layer 11 is, for example, in the range of 1 to 500 ⁇ m, preferably 1 to 100 ⁇ m, and more preferably 1 to 10 ⁇ m, but is not particularly limited.
  • an adhesive support having a substrate and an adhesive layer (more preferably a substrate, an adhesive layer and an adhesive support having a protective layer) obtained as described above, and a device wafer
  • the temporary adhesion to the workpiece, thinning of the device wafer, and separation of the adhesive support and the device wafer will be described in detail.
  • the device wafer 60 (member to be processed) has a plurality of device chips 62 provided on the surface 61 a of the silicon substrate 61.
  • the thickness of the silicon substrate 61 is, for example, in the range of 200 to 1200 ⁇ m.
  • the surface 61 a of the silicon substrate 61 is pressed against the adhesive layer 11 of the adhesive support 100. Thereby, the surface 61a of the silicon substrate 61 and the adhesive layer 11 adhere to each other, and the adhesive support 100 and the device wafer 60 temporarily adhere to each other.
  • the bonded body of the adhesive support 100 and the device wafer 60 may be heated (irradiated with heat) to make the adhesiveness of the adhesive layer more robust.
  • the heating temperature in this case is preferably 50 ° C. to 300 ° C., more preferably 80 ° C. to 250 ° C., and still more preferably 80 ° C. to 220 ° C.
  • the heating time in this case is preferably 20 seconds to 10 minutes, more preferably 30 seconds to 5 minutes, and still more preferably 40 seconds to 3 minutes.
  • the back surface 61 b of the silicon substrate 61 is subjected to mechanical or chemical treatment, specifically, thinning treatment such as grinding or chemical mechanical polishing (CMP).
  • the thickness of the silicon substrate 61 is reduced (eg, to a thickness of 1 to 200 ⁇ m) to obtain a thin device wafer 60 ′.
  • a through hole (not shown) is formed through the silicon substrate from the back surface 61b ′ of the thin device wafer 60 ′, and the silicon is penetrated in the through hole.
  • a process of forming an electrode (not shown) may be performed as needed.
  • the surface 61 a of the thin device wafer 60 ′ is detached from the adhesive layer 11 of the adhesive support 100.
  • the method of detachment is not particularly limited, but is it possible to contact the adhesive layer 110 with a peeling solution and then, if necessary, slide the thin device wafer 60 'against the adhesive support 100? Alternatively, it is preferable to perform by peeling the thin device wafer 60 'from the adhesive support 100. Since the temporary adhesive of the present invention has high affinity to the peeling liquid, temporary bonding between the adhesive layer 110 and the surface 61 a of the thin device wafer 60 ′ can be easily released by the above method.
  • the thin device wafer 60' After detaching the thin device wafer 60 'from the adhesive support 100, the thin device wafer 60' is subjected to various known processes as needed to manufacture a semiconductor device having the thin device wafer 60 '. Do.
  • the stripping solution Water and a solvent (organic solvent) can be used as the stripping solution.
  • organic solvents such as acetone and p-menthane are preferable.
  • the peeling solution may contain an alkali, an acid, and a surfactant.
  • the blending amount is preferably 0.1 to 5.0% by mass of the stripping solution.
  • a mode in which two or more organic solvents and water, two or more alkalis, an acid and a surfactant are mixed is also preferable.
  • alkali for example, sodium phosphate tribasic, potassium phosphate tribasic, ammonium phosphate tribasic, sodium phosphate dibasic, potassium phosphate dibasic, ammonium phosphate dibasic, sodium carbonate, potassium carbonate, ammonium carbonate
  • Inorganic alkaline agents such as sodium hydrogen carbonate, potassium hydrogen carbonate, ammonium hydrogen carbonate, sodium borate, potassium borate, ammonium borate, sodium hydroxide, ammonium hydroxide, potassium hydroxide and lithium hydroxide, and monomethylamine Dimethylamine, trimethylamine, monoethylamine, diethylamine, triethylamine, monoisopropylamine, diisopropylamine, triisopropylamine, n-butylamine, monoethanolamine, diethanolamine, triethanolamine Min, monoisopropanolamine, diisopropanolamine, ethyleneimine, ethylenediamine, pyridine, may be used an organic alkali agent
  • inorganic acids such as hydrogen halide, sulfuric acid, nitric acid, phosphoric acid, boric acid, etc., methanesulfonic acid, ethanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, trifluoromethanesulfonic acid, acetic acid, citric acid
  • organic acids such as formic acid, gluconic acid, lactic acid, oxalic acid and tartaric acid can be used.
  • the surfactant anionic, cationic, nonionic or amphoteric surfactants can be used.
  • the content of the surfactant is preferably 1 to 20% by mass, and more preferably 1 to 10% by mass, with respect to the total amount of the alkaline aqueous solution.
  • the anionic surfactant is not particularly limited, and fatty acid salts, abietic acid salts, hydroxyalkane sulfonic acid salts, alkane sulfonic acid salts, dialkyl sulfosuccinates, linear alkyl benzene sulfonates, branched alkyl benzene sulfonates, Alkyl naphthalene sulfonates, alkyl diphenyl ether (di) sulfonates, alkyl phenoxy polyoxyethylene alkyl sulfonates, polyoxyethylene alkyl sulfophenyl ether salts, N-alkyl-N-oleyl taurine sodiums, N-alkyl sulfosuccinic acid Monoamide disodium salts, petroleum sulfonates, sulfated castor oil, sulfated beef tallow oil, sulfate salts of fatty acid alkyl esters,
  • the cationic surfactant is not particularly limited, but conventionally known ones can be used.
  • alkylamine salts, quaternary ammonium salts, alkylimidazolinium salts, polyoxyethylene alkylamine salts, polyethylene polyamine derivatives can be mentioned.
  • the nonionic surfactant is not particularly limited, but may be polyethylene glycol type higher alcohol ethylene oxide adduct, alkylphenol ethylene oxide adduct, alkyl naphthol ethylene oxide adduct, phenol ethylene oxide adduct, naphthol ethylene oxide adduct, fatty acid Ethylene oxide adducts, polyhydric alcohol fatty acid ester ethylene oxide adducts, higher alkylamine ethylene oxide adducts, fatty acid amide ethylene oxide adducts, ethylene oxide adducts of fats and oils, polypropylene glycol ethylene oxide adducts, dimethylsiloxane-ethylene oxide block Copolymer, dimethylsiloxane- (propylene oxide-ethylene oxide) block copolymer , Fatty acid esters of polyhydric alcohol type glycerol, fatty acid esters of pentaerythritol, fatty acid esters of sorbitol and
  • alkyl-substituted or unsubstituted phenol ethylene oxide adducts or alkyl-substituted or unsubstituted naphthol ethylene oxide adducts are preferable.
  • the zwitterionic surfactant includes, but is not particularly limited to, amine oxides such as alkyldimethylamine oxide, betaines such as alkyl betaine, and amino acids such as sodium alkylamino fatty acid.
  • amine oxides such as alkyldimethylamine oxide
  • betaines such as alkyl betaine
  • amino acids such as sodium alkylamino fatty acid.
  • alkyldimethylamine oxide which may have a substituent alkyl carboxy betaine which may have a substituent
  • alkyl sulfo betaine which may have a substituent
  • additives such as an antifoamer and a water softener may be contained.
  • FIG. 2 is a schematic cross-sectional view for explaining the release of the temporary adhesion state between the conventional adhesive support and the device wafer.
  • an adhesive support comprising an adhesive layer 11 'formed of a conventional temporary adhesive on a carrier substrate 12 as an adhesive support.
  • the adhesion support 100 'and the device wafer are temporarily adhered to each other similarly to the procedure described with reference to FIGS. 1A and 1B using 100', and the thinning process of the silicon substrate in the device wafer is performed. And then strip the thin device wafer 60 'from the adhesive support 100' in the same manner as described above.
  • the conventional temporary adhesive it is difficult to temporarily support the target member with high adhesive strength and easily release the temporary support on the treated member without damaging the treated member.
  • a conventional temporary adhesive having high adhesiveness if a conventional temporary adhesive having high adhesiveness is adopted, the temporary adhesion between the device wafer and the carrier substrate tends to be too strong. Become. Therefore, in order to release the excessively strong temporary adhesion, for example, as shown in FIG. 3, a tape (for example, dicing tape) 70 is attached to the back surface 61b ′ of the thin device wafer 60 ′.
  • the device chip 62 is apt to be broken due to, for example, detachment of the bumps 63 from the device chip 62 provided with the bumps 63.
  • conventional temporary adhesives those with low adhesiveness can easily release temporary support for the treated member, but the temporary bonding between the device wafer and the carrier substrate is too weak, and the device The problem that the wafer can not be reliably supported by the carrier substrate tends to occur.
  • the adhesive layer formed by the temporary adhesive of the present invention exhibits sufficient adhesiveness, and the temporary adhesion between the device wafer 60 and the adhesive support 100 is particularly a peeling liquid on the adhesive layer 11. It can be easily released by bringing That is, according to the temporary adhesive of the present invention, the device wafer 60 can be temporarily supported with high adhesive force, and temporary support for the thin device wafer 60 'can be easily released without damaging the thin device wafer 60'. .
  • FIGS. 3A, 3B, 3C, and 3D are schematic cross-sectional views for explaining temporary adhesion between an adhesive support and a device wafer with a protective layer, respectively, a device wafer with a protective layer temporarily adhered by an adhesive support.
  • 1 is a schematic sectional view showing a thinned state, a schematic sectional view showing a thin device wafer with a protective layer peeled from an adhesive support, and a schematic sectional view showing a thin device wafer.
  • FIGS. 4A and 4B are schematic cross-sectional views for explaining the thinned state of the device wafer temporarily bonded by the adhesive support, and the device wafer with protective layer temporarily bonded by the adhesive support. It is a schematic sectional drawing explaining the state by which it was thinned.
  • a device wafer with protective layer 160 (member to be processed) may be used instead of the device wafer 60.
  • the device wafer with protective layer 160 is provided on the silicon substrate 61 (substrate to be treated) on which the plurality of device chips 62 are provided on the surface 61 a and the surface 61 a of the silicon substrate 61 to protect the device chips 62.
  • a protective layer 80 a protective layer 80.
  • the thickness of the protective layer 80 is, for example, in the range of 1 to 1000 ⁇ m, preferably 1 to 100 ⁇ m, and more preferably 5 to 40 ⁇ m.
  • the protective layer 80 although a known one can be used without limitation, one that can reliably protect the device chip 62 is preferable.
  • a material which comprises the protective layer 80 if it is the purpose of protecting a to-be-processed base material, a well-known compound can be used without a restriction
  • phenol resin epoxy resin, melamine resin, urea resin, unsaturated polyester resin, alkyd resin, polyurethane, polyimide, polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyvinyl acetate, Teflon (registered trademark), ABS Resin, AS resin, acrylic resin, polyamide, polyacetal, polycarbonate, polyphenylene ether, polybutylene teraphthalate, polyethylene terephthalate, cyclic polyolefin, polyphenylene sulfide, polysulfone, polyether sulfone, polyarylate, polyether ether ketone, polyamide imide, etc.
  • Synthetic resins and natural resins such as rosin and natural rubber can be preferably used.
  • ZEONEX 480R made by Nippon Zeon Co., Ltd.
  • the protective layer 80 can contain the compound which may be contained in the said temporary adhesive agent as needed in the range which does not impair the effect of this invention.
  • the protective layer is applied (preferably coated) on the carrier substrate 12 using a conventionally known spin coating method, spray method, roller coating method, flow coating method, doctor coating method, immersion method or the like, and then dried. It can be formed by Drying can be performed, for example, at 80 to 200 ° C. for 1 to 10 minutes.
  • the surface 160 a (the surface of the protective layer 80 opposite to the silicon substrate 61) of the device wafer 160 with a protective layer is pressed against the adhesive layer 11 of the adhesive support 100. Thereby, the surface 160a of the device wafer 160 with a protective layer adheres to the adhesive layer 21, and the adhesive support 100 and the device wafer 160 with a protective layer temporarily adhere.
  • the thickness of the silicon substrate 61 is reduced (for example, a silicon substrate 61 'having a thickness of 1 to 200 ⁇ m is formed) to obtain a thin device wafer 160' with a protective layer.
  • the surface 160a of the thin device wafer with protective layer 160 ' is detached from the adhesive layer 11 of the adhesive support 100 to obtain a thin device wafer with protective layer 160' as shown in FIG. 3C. .
  • a thin device wafer is obtained. Any known method can be employed to remove the protective layer 80.
  • (1) a method of dissolving and removing the protective layer 80 with a solvent; (2) affixing a peeling tape or the like to the protective layer 80 A method of mechanically peeling the layer 80 from the silicon substrate 61 ′ and the device chip 62; (3) exposing the protective layer 80 with light such as ultraviolet light and infrared light or irradiating the laser with the protective layer 80; A method of decomposing or improving the releasability of the protective layer 80 may, for example, be mentioned.
  • the above (1) and (3) have an advantage that the removal of the protective layer 80 is easy because the actions in these methods are performed on the entire surface of the protective film.
  • the above (2) has the advantage that it can be carried out at room temperature without requiring a special device.
  • the configuration using the device wafer 160 with a protective layer instead of the device wafer 60 as a member to be processed is TTV (Total Thickness) of a thin device wafer obtained by thinning the device wafer 60 temporarily bonded by the adhesive support 100.
  • TTV Total Thickness
  • This is effective when it is desired to further reduce the variation) (ie, to improve the flatness of the thin device wafer). That is, when thinning the device wafer 60 temporarily bonded by the adhesive support 100, as shown in FIG. 4A, the uneven shape of the device wafer 60 formed by the plurality of device chips 62 is thin device wafer 60 '. TTV tends to be transferred to the back surface 61b 'of the H.sup.
  • the adhesive layer 11 can be made into an adhesive layer in which adhesiveness reduces by irradiation of a heat
  • the adhesive layer 11 is a layer having adhesiveness before being subjected to heat irradiation, but a layer in which the adhesiveness declines or disappears in a region subjected to the heat irradiation. It can be done.
  • the temporary adhesive of the present invention further contains a radical photopolymerization initiator
  • the adhesive layer 11 can be made an adhesive layer whose adhesiveness is reduced by irradiation with an actinic ray or radiation.
  • the adhesive layer is a layer having adhesiveness before being irradiated with an actinic ray or radiation, but in the area irradiated with the actinic ray or radiation, the adhesive property is It can be a layer that decreases or disappears.
  • the surface of the adhesive layer 100 of the adhesive support 100 to be bonded to the device wafer 60 is Radiation or heat may be applied.
  • the adhesive layer is converted into an adhesive layer having a low adhesive area and a high adhesive area formed by irradiation with actinic rays or radiation or heat, and then temporary adhesion is performed with the adhesive support of the treated member.
  • FIG. 5A shows a schematic cross-sectional view illustrating exposure to an adhesive support
  • FIG. 5B shows a schematic top view of the mask.
  • the adhesive layer 11 of the adhesive support 100 is irradiated (that is, exposed) with an actinic ray or radiation 50 through the mask 40.
  • the mask 40 is composed of a light transmission area 41 provided in the central area and a light shielding area 42 provided in the peripheral area.
  • the exposure is a pattern exposure in which the central area of the adhesive layer 11 is exposed but not the peripheral area surrounding the central area.
  • FIG. 6A shows a schematic cross-sectional view of the pattern-exposed adhesive support
  • FIG. 6B shows a schematic top view of the pattern-exposed adhesive support.
  • the adhesive support 100 is obtained by performing the above-described pattern exposure as shown in FIG.
  • the adhesive support 110 is converted to the adhesive support 110 having the adhesive layer 21 in which the low adhesive area 21A and the high adhesive area 21B are formed in the central area and the peripheral area, respectively.
  • the "low adhesion area” in the present specification means an area having low adhesion as compared to the "high adhesion area", and an area without adhesion (ie, "non-adhesion" Encompass the sexual area ").
  • high adhesion area means an area having high adhesion as compared to "low adhesion area”.
  • the adhesive support 110 is provided with the low adhesive area 21A and the high adhesive area 21B by pattern exposure using the mask 40, but the areas of the light transmitting area and the light shielding area in the mask 40 and The shape can be controlled in micron or nano order. Therefore, since the area, shape, etc. of each of the high adhesion region 21B and the low adhesion region 21A formed in the adhesive layer 21 of the adhesive support 110 by pattern exposure can be finely controlled, the entire adhesive layer can be obtained.
  • the adhesive property can temporarily support the silicon substrate 61 of the device wafer 60 more reliably and easily, and release the temporary support of the thin device wafer 60 'to the silicon substrate more easily without damaging the thin device wafer 60'.
  • the degree of adhesion can be controlled with high precision and easily.
  • the high-adhesiveness region 21B and the low-adhesiveness region 21A in the adhesive support 110 are considered to have different surface physical properties by pattern exposure, they are integrated as a structure. Therefore, there is no big difference in mechanical physical properties between the high adhesive area 21B and the low adhesive area 21A, and the surface 61a of the silicon substrate 61 of the device wafer 60 is adhered to the adhesive layer 21 of the adhesive support 110, Then, even if the back surface 61b of the silicon substrate 61 is subjected to a thinning process or a process for forming a silicon through electrode, the area of the back surface 61b corresponding to the high adhesion area 21B of the adhesive layer 21 and the low adhesion area 21A.
  • the adhesive layer 11 is converted to an adhesive layer having reduced adhesiveness from the inner surface to the outer surface of the adhesive layer by irradiation with an actinic ray or radiation or heat. Temporary bonding may be performed by the adhesive support of the member to be treated.
  • FIG. 7 is a schematic cross-sectional view illustrating irradiation of an adhesive support with actinic rays or radiation or heat.
  • the adhesive support 100 is irradiated with an actinic ray or radiation or heat 50 'toward the outer surface of the adhesive layer 11, as shown in FIG. 7, from the inner surface 31b to the outer surface 31a of the substrate side.
  • the adhesive layer 31 has the low adhesive region 31A on the outer surface 31a side and the high adhesive region 31B on the inner surface 31b side.
  • Such an adhesive layer 31 has an irradiation dose of actinic rays or radiation or heat 50, while the outer surface 31a is sufficiently irradiated with actinic rays or radiation or heat 50, but is active up to the inner surface 31b.
  • the adhesion on the outer surface 31a is the adhesion on the inner surface 31b. Since the adhesive layer 31 which is positively lowered than the sex is formed, it is not necessary to provide another layer such as a separation layer. As described above, the adhesive layer 31 is easy to form.
  • each of the adhesiveness on the outer surface 31a and the adhesiveness on the inner surface 31b can be accurately controlled by the selection of the material constituting the adhesive layer 11 and the adjustment of the dose of actinic rays or radiation or heat. It is a thing.
  • the adhesiveness of the adhesive layer 31 to each of the substrate 12 and the silicon substrate 61 can be temporarily and securely supported on the silicon substrate 61 of the device wafer 60 without damaging the thin device wafer 60 '.
  • the adhesiveness of the thin device wafer 60 'to the extent that the temporary support of the thin device wafer 60' can be easily released can be controlled with high precision and easily.
  • the silicon substrate 61 of the device wafer 60 when the silicon substrate 61 of the device wafer 60 is subjected to the above processing, the silicon substrate 61 can be temporarily supported more reliably and easily, and the thin device wafer 60 'is damaged. It is preferable as a form which can release temporary support to thin device wafer 60 'more easily, without giving.
  • the method of manufacturing a semiconductor device of the present invention is not limited to the above-described embodiment, and appropriate modifications, improvements, and the like can be made.
  • the adhesive layer formed of the temporary adhesive for producing a semiconductor device of the present invention constitutes an adhesive support by being provided on a carrier substrate before temporary bonding of a device wafer.
  • the substrate to be treated may first be provided on a member to be treated such as a device wafer, and then the substrate to be treated may be temporarily adhered.
  • the mask used for pattern exposure may be a binary mask or a halftone mask.
  • the exposure is a mask exposure via a mask, it may be a selective exposure by drawing using an electron beam or the like.
  • the adhesive layer has a single layer structure, but the adhesive layer may have a multilayer structure.
  • a method of forming the adhesive layer having a multilayer structure a method of applying a temporary adhesive stepwise by the above-mentioned conventionally known method before irradiation with actinic rays or radiation, or after irradiation with actinic rays or radiation. The method of applying a temporary adhesive by the conventionally well-known method mentioned above etc. are mentioned.
  • the adhesive layer has a multilayer structure
  • the adhesive layer 11 is an adhesive layer whose adhesion is reduced by irradiation with actinic rays or radiation or heat
  • irradiation with actinic rays or radiation or heat irradiation with actinic rays or radiation or heat
  • the adhesion of the entire adhesive layer can also be reduced by reducing the adhesion between the layers.
  • actinic radiation or radiation is preferably actinic radiation at a wavelength of 350 to 450 nm.
  • the silicon substrate is mentioned as an object to be treated supported by the adhesive support
  • the present invention is not limited to this, and in the method of manufacturing a semiconductor device, mechanical or chemical It may be any treated member that can be subjected to various treatments.
  • the member to be treated may also include a compound semiconductor substrate, and specific examples of the compound semiconductor substrate include a SiC substrate, a SiGe substrate, a ZnS substrate, a ZnSe substrate, a GaAs substrate, an InP substrate, and a GaN substrate It can be mentioned.
  • the mechanical or chemical treatment for the silicon substrate supported by the adhesive support the thinning treatment of the silicon substrate and the treatment for forming the through silicon electrode are mentioned. And any process required in the method of manufacturing a semiconductor device.
  • the light transmitting area and the light shielding area in the mask the high adhesive area and the low adhesive area in the adhesive layer, and the shape, size, number, arrangement place of the device chip in the device wafer, etc. Is optional and not limited as long as the invention can be achieved.
  • ⁇ Bifunctional or Less Radically Polymerizable Monomer (A)> (A-1) Brenmer PME 400 (manufactured by NOF Corporation) (A-2) NK Ester HD-N (manufactured by Shin-Nakamura Chemical Co., Ltd.) (A-3) Light acrylate 4EG-A (manufactured by Kyoeisha Chemical Co., Ltd.) (A-4) FA-P240A (manufactured by Hitachi Chemical Co., Ltd.) (A-5) NK ESTER ABE-300 (manufactured by Shin-Nakamura Chemical Co., Ltd.) (A-6) NK Ester A-BPE-4 (manufactured by Shin-Nakamura Chemical Co., Ltd.) (A-7) NK Ester A-BPE-10 (manufactured by Shin-Nakamura Chemical Co., Ltd.) (A-8) NK Ester A-BPE-20 (manufactured by Shin-Nakamura Chemical Co
  • B-1 Light acrylate TMP-A (manufactured by Kyoeisha Chemical Co., Ltd.)
  • B-2 NK Ester A-TMP-3EO (manufactured by Shin-Nakamura Chemical Co., Ltd.)
  • B-3 NK Ester AD-TMP (manufactured by Shin-Nakamura Chemical Co., Ltd.)
  • B-4 NK Ester A-DPH (manufactured by Shin-Nakamura Chemical Co., Ltd.)
  • Triaryl isocyanurate (manufactured by Tokyo Chemical Industry Co., Ltd.)
  • Polymer compound (C1) methyl methacrylate / styrene copolymer resin, ethylene styrene MS 600 (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd.)
  • ⁇ Radical polymerization initiator (D)> Photo radical polymerization initiator (Da1): IRGACURE OXE 02 (manufactured by BASF) Photo radical polymerization initiator (Da2): Kayacure DETX (manufactured by Nippon Kayaku Co., Ltd.) Thermal radical polymerization initiator (Db1): Perbutyl Z (manufactured by NOF Corporation, tert-butylperoxybenzoate, decomposition temperature (10 hours half-life temperature 104 ° C.))
  • a 4-inch Si wafer was used as it was as a processed member having no protective layer.
  • a 20% by mass p-menthane solution of the following compound for a protective layer is applied to a 4-inch Si wafer by a spin coater (Opticoat MS-A100 manufactured by Mikasa, 1200 rpm, 30 seconds), The wafer was baked at 100 ° C. for 300 seconds to form a wafer provided with a protective layer having a thickness of 20 ⁇ m.
  • the above-described wafer as the member to be processed is collectively referred to as a wafer 2.
  • adhesion test pieces were prepared through the respective steps of exposure and pressure bonding using each temporary adhesive.
  • ⁇ exposure From the side of the adhesive layer of the wafer 1, using a UV exposure device (LC8 manufactured by Hamamatsu Photonics, 200 W high stability mercury xenon lamp L10852), the light transmitting area and the light shielding area form a dot pattern and The adhesive layer was exposed at 2000 mJ / cm 2 for a halftone image through a photomask in which the halftone region was a light shielding region.
  • the photomask used was a photomask in which a square light-shielding area with a side of 3 mm occupies 5% of the whole.
  • the pattern formed by the halftone dot area (high adhesion area) on the surface of the adhesive layer is a pattern according to FIG.
  • the wafer 1 and the wafer 2 were divided into sample pieces of 20 mm ⁇ 30 mm.
  • the adhesive layer of the sample piece of wafer 1 was overlaid on the sample piece of wafer 2 in a 20 mm ⁇ 20 mm square and pressure bonded at 25 ° C. and 20 N / cm 2 for 5 minutes.
  • test pieces prepared under the conditions described in the following table were pulled in the vertical direction of the adhesive layer under the conditions of 250 mm / min to confirm peelability. Moreover, after heating the produced test piece at 250 degreeC for 30 minutes, it pulled similarly to the perpendicular direction of an adhesive layer on 250 mm / min conditions, and confirmed the peelability after a heat process. "A” if the maximum peel strength is less than 5N, "B” if the maximum peel strength is at least 5N but less than 10N, "C” if the maximum peel strength is at least 10N to less than 15N, "C", the maximum peel strength Is 15N or more, or "D" when the wafer is broken. The presence or absence of breakage of the Si wafer was visually confirmed.
  • a semiconductor containing (A) a bifunctional or less radically polymerizable monomer, (B) a trifunctional or higher radically polymerizable monomer, (C) a polymer compound, and (D) a radical polymerization initiator according to the present invention
  • the temporary adhesive for device manufacture not only gives good results in terms of adhesion and releasability, but also shows good results in terms of releasability after passing through a high temperature process.
  • the temporary adhesive of the present invention does not damage the treated member even after the high temperature process when mechanically or chemically treating the treatment member (such as a semiconductor wafer). It is possible to easily release the temporary support to the processed member.
  • the area irradiated with light did not have any adhesiveness.
  • an adhesive support can be formed only on the peripheral portion of the adhesive layer with respect to the processing member, and in particular, when the processing member is a device wafer, adhesion from the device wafer can be obtained. When removing the support, it is possible to further reduce the internal damage of the device.

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Abstract

A temporary adhesive for producing a semiconductor device is provided with which it is possible to diminish even at high temperatures the problem wherein, when a member to be treated (e.g., a semiconductor wafer) is mechanically or chemically treated while being temporarily supported by a temporary adhesive, the temporary adhesive evolves a gas and it is also possible to easily remove the temporary support of the treated member without damaging the treated member, even after high-temperature processing. The temporary adhesive for producing a semiconductor device comprises (A) a radical-polymerizable monomer having a functionality of 2 or less, (B) a radical-polymerizable monomer having a functionality of 3 or greater, (C) a polymer, and (D) a free-radical polymerization initiator.

Description

半導体装置製造用仮接着剤、それを用いた接着性支持体、および、半導体装置の製造方法Temporary adhesive for manufacturing semiconductor device, adhesive support using the same, and method for manufacturing semiconductor device
 本発明は、半導体装置製造用仮接着剤、それを用いた接着性支持体に関する。また、半導体装置製造用仮接着剤を用いた半導体装置の製造方法に関する。 The present invention relates to a temporary adhesive for producing a semiconductor device, and an adhesive support using the same. The present invention also relates to a method of manufacturing a semiconductor device using a temporary adhesive for manufacturing a semiconductor device.
 従来、ICやLSIなどの半導体デバイスの製造プロセスにおいては、通常、半導体シリコンウエハ上に多数のICチップが形成され、ダイシングにより個片化される。
 電子機器の更なる小型化および高性能化のニーズに伴い、電子機器に搭載されるICチップについても更なる小型化および高集積化が求められているが、シリコン基板の面方向における集積回路の高集積化は限界に近づいている。
Conventionally, in the process of manufacturing semiconductor devices such as ICs and LSIs, usually, a large number of IC chips are formed on a semiconductor silicon wafer and separated into pieces by dicing.
With the need for further miniaturization and higher performance of electronic devices, there is a demand for further miniaturization and higher integration of IC chips mounted on electronic devices. High integration is nearing its limit.
 ICチップ内の集積回路から、ICチップの外部端子への電気的な接続方法としては、従来より、ワイヤーボンディング法が広く知られているが、ICチップの小型化を図るべく、近年、シリコン基板に貫通孔を設け、外部端子としての金属プラグを貫通孔内を貫通するように集積回路に接続する方法(いわゆる、シリコン貫通電極(TSV)を形成する方法)が知られている。しかしながら、シリコン貫通電極を形成する方法のみでは、上記した近年のICチップに対する更なる高集積化のニーズに充分応えられるものではない。 Although a wire bonding method has conventionally been widely known as an electrical connection method from an integrated circuit in an IC chip to an external terminal of the IC chip, a silicon substrate has recently been used to achieve miniaturization of the IC chip. There is known a method (so-called method of forming a silicon through electrode (TSV)) in which a through hole is provided and a metal plug as an external terminal is connected to an integrated circuit so as to penetrate the through hole. However, the method of forming the through silicon via alone can not sufficiently meet the above-mentioned recent need for higher integration of the IC chip.
 以上を鑑み、ICチップ内の集積回路を多層化することにより、シリコン基板の単位面積当たりの集積度を向上させる技術が知られている。しかしながら、集積回路の多層化は、ICチップの厚みを増大させるため、ICチップを構成する部材の薄型化が必要である。このような部材の薄型化としては、例えば、シリコン基板の薄型化が検討されており、ICチップの小型化につながるのみならず、シリコン貫通電極の製造におけるシリコン基板の貫通孔製造工程を省力化できることから、有望視されている。 In view of the above, there is known a technique for improving the degree of integration per unit area of a silicon substrate by forming integrated circuits in an IC chip in multiple layers. However, in order to increase the thickness of an IC chip, it is necessary to reduce the thickness of members constituting the IC chip. As thinning of such members, for example, thinning of the silicon substrate has been considered, which leads not only to miniaturization of the IC chip but also saves labor in the process of manufacturing the through hole of the silicon substrate in the manufacture of silicon through electrodes. It is considered promising because it can be done.
 半導体デバイスの製造プロセスに用いられる、半導体シリコンウエハとしては、約700~900μmの厚さを有するものが広く知られているが、近年、ICチップの小型化等を目的に、半導体シリコンウエハの厚さを200μm以下となるまで薄くすることが試みられている。
 しかしながら、厚さ200μm以下の半導体シリコンウエハは非常に薄く、ひいては、これを基材とする半導体デバイス製造用部材も非常に薄いため、このような部材に対して更なる処理を施したり、あるいは、このような部材を単に移動したりする場合等において、部材を安定的に、かつ、損傷を与えることなく支持することは困難である。
A semiconductor silicon wafer having a thickness of about 700 to 900 μm is widely known as a semiconductor silicon wafer used in a process of manufacturing a semiconductor device. It has been attempted to reduce the thickness to 200 .mu.m or less.
However, since semiconductor silicon wafers having a thickness of 200 μm or less are very thin and, consequently, members for manufacturing semiconductor devices based on them are also very thin, such members may be further processed or In the case of simply moving such a member, it is difficult to support the member stably and without damage.
 上記のような問題を解決すべく、表面にデバイスが設けられた薄型化前の半導体ウエハと加工用支持基板とをシリコーン粘着剤により仮接着し、半導体ウエハの裏面を研削して薄型化した後に、半導体ウエハを穿孔してシリコン貫通電極を設け、その後、半導体ウエハから加工用支持基板を脱離させる技術が知られている(特許文献1参照)。この技術によれば、半導体ウエハの裏面研削時の耐研削抵抗、異方性ドライエッチング工程などにおける耐熱性、メッキやエッチング時の耐薬品性、最終的な加工用支持基板とのスムースな剥離と低披着体汚染性を同時に達成することが可能であるとされている。 In order to solve the above-mentioned problems, a semiconductor wafer before thinning on which a device is provided on the surface and a processing supporting substrate are temporarily bonded with a silicone adhesive, and the back surface of the semiconductor wafer is ground and thinned There is known a technique in which a semiconductor wafer is perforated to form a silicon through electrode, and thereafter, a processing support substrate is detached from the semiconductor wafer (see Patent Document 1). According to this technology, resistance to grinding during backside grinding of semiconductor wafers, heat resistance in anisotropic dry etching processes, etc., chemical resistance during plating and etching, and smooth peeling from the final support substrate for processing It is said that it is possible to simultaneously achieve low adherend contamination.
 また、ウエハの支持方法としては、ウエハを支持層システムにより支持する方法であって、ウエハと支持層システムとの間に、プラズマ堆積法により得られるプラズマポリマー層を分離層として介装させて、支持層システムと分離層との間の接着結合を、ウエハと分離層との間の接合結合より大きくなるようにし、ウエハを支持層システムから脱離する際に、ウエハが分離層から容易に脱離するように構成した技術も知られている(特許文献2参照)。 A method of supporting a wafer is a method of supporting a wafer by a support layer system, in which a plasma polymer layer obtained by a plasma deposition method is interposed as a separation layer between the wafer and the support layer system. The adhesive bond between the support layer system and the release layer is made greater than the bond bond between the wafer and the release layer, and the wafer is easily released from the release layer when the wafer is released from the support layer system. There is also known a technology configured to separate (see Patent Document 2).
 また、ポリエーテルスルホンと粘性付与剤を使用して、仮接着を行い、加熱により仮接着を解除する技術が知られている(特許文献3参照)。
 また、カルボン酸類とアミン類からなる混合物により、仮接着を行い、加熱により仮接着を解除する技術も知られている(特許文献4参照)。
 また、セルロースポリマー類等からなる接合層を加温した状態で、デバイスウエハと支持基板を圧着することで接着させて、加温して横方向にスライドすることによりデバイスウエハを支持基板から脱離する技術が知られている(特許文献5参照)。
Moreover, temporary adhesion is performed using a polyether sulfone and a tackifier, and the technique which cancels | releases temporary adhesion by heating is known (refer patent document 3).
Moreover, temporary adhesion is performed with the mixture which consists of carboxylic acids and amines, and the technique which cancels | releases temporary adhesion by heating is also known (refer patent document 4).
Also, with the bonding layer made of cellulose polymers etc. heated, the device wafer and the support substrate are adhered by pressure bonding to bond them, and the device wafer is detached from the support substrate by heating and sliding in the lateral direction. Technology is known (see Patent Document 5).
 また、シンジオタクチック1,2-ポリブタジエンと光重合開始剤からなり、放射線の照射により接着力が変化する粘着フィルムが知られている(特許文献6参照)。
 さらに、ポリカーボネート類からなる接着剤により、支持基板と半導体ウエハとを仮接着し、半導体ウエハに対して処理を行った後、照射線を照射し、次いで、加熱することにより、処理済の半導体ウエハを支持基板から脱離する技術が知られている(特許文献7)。
Further, a pressure-sensitive adhesive film is known which is composed of syndiotactic 1,2-polybutadiene and a photopolymerization initiator and whose adhesive force is changed by irradiation of radiation (see Patent Document 6).
Further, the supporting substrate and the semiconductor wafer are temporarily bonded with an adhesive made of polycarbonates, and the semiconductor wafer is treated, then irradiated with irradiation radiation, and then heated to thereby process the treated semiconductor wafer. There is known a technique for detaching the support substrate from the support substrate (Patent Document 7).
 また、側鎖にエネルギー線重合性不飽和基を有するエネルギー線硬化型共重合体と、エポキシ樹脂と、熱活性型潜在性エポキシ樹脂硬化剤とからなる粘接着剤組成物から形成されている粘接着層からなり、放射線の照射により接着力が変化する粘接着テープが知られている(特許文献8参照)。 Further, it is formed from a pressure-sensitive adhesive composition comprising an energy ray-curable copolymer having an energy ray-polymerizable unsaturated group in a side chain, an epoxy resin, and a heat-activated latent epoxy resin curing agent. There is known a pressure-sensitive adhesive tape which is made of a pressure-sensitive adhesive layer and whose adhesive force is changed by irradiation of radiation (see Patent Document 8).
特開2011-119427号公報JP, 2011-119427, A 特表2009-528688号公報Japanese Patent Publication 2009-528688 特開2011-225814号公報JP, 2011-225814, A 特開2011-052142号公報JP, 2011-052142, A 特表2010-506406号公報Japanese Patent Publication No. 2010-506406 特開2007-045939号公報JP, 2007-045939, A 米国特許公開2011/0318938号明細書U.S. Patent Publication No. 2011/0318938 Specification 特開平8-53655号公報JP-A-8-53655
 ところで、デバイスが設けられた半導体ウエハの表面(すなわち、デバイスウエハのデバイス面)と支持基板(キャリア基板)とを、特許文献1等で知られている粘着剤からなる層を介して仮接着する場合には、半導体ウエハを安定的に支持するべく、粘着剤層には一定の強さの粘着度が要求される。
 そのため、半導体ウエハのデバイス面の全面と支持基板とを粘着剤層を介して仮接着する場合においては、半導体ウエハと支持基板との仮接着を充分なものとし、半導体ウエハを安定的に、かつ、損傷を与えることなく支持しようとする程、反面、半導体ウエハと支持基板との仮接着が強すぎることにより、支持基板から半導体ウエハを脱離する際に、デバイスが破損したり、半導体ウエハからデバイスが脱離してしまうという不具合が生じやすい。
By the way, the surface of the semiconductor wafer on which the device is provided (that is, the device surface of the device wafer) and the supporting substrate (carrier substrate) are temporarily adhered via a layer made of an adhesive known in Patent Document 1 and the like. In some cases, the adhesive layer is required to have a certain degree of adhesion in order to stably support the semiconductor wafer.
Therefore, in the case where the entire surface of the device surface of the semiconductor wafer and the supporting substrate are temporarily bonded via the adhesive layer, the temporary bonding between the semiconductor wafer and the supporting substrate is made sufficient, and the semiconductor wafer is stabilized stably. On the other hand, the temporary adhesion between the semiconductor wafer and the support substrate is too strong to support the substrate without damaging it, so that the device may be damaged when the semiconductor wafer is detached from the support substrate, or from the semiconductor wafer It is easy for the problem that the device is detached.
 また、特許文献2のように、ウエハと支持層システムとの接着が強くなりすぎることを抑制すべく、ウエハと支持層システムとの間に、分離層としてのプラズマポリマー層を、プラズマ堆積法により形成する方法は、(1)通常、プラズマ堆積法を実施するための設備コストは大きい;(2)プラズマ堆積法による層形成は、プラズマ装置内の真空化やモノマーの堆積に時間を要する;および(3)プラズマポリマー層からなる分離層を設けても、加工に供されるウエハを支持する場合においては、ウエハと分離層との接着結合を充分なものとしながら、反面、ウエハの支持を解除する場合においては、ウエハが容易に分離層から脱離するような接着結合にコントロールすることは容易ではない;等の問題がある。 In addition, as in Patent Document 2, in order to prevent the adhesion between the wafer and the support layer system from becoming too strong, the plasma polymer layer as the separation layer is interposed between the wafer and the support layer system by plasma deposition. The formation method is (1) usually, the equipment cost for carrying out plasma deposition is large; (2) layer formation by plasma deposition requires time for vacuuming in the plasma apparatus and deposition of monomers; (3) Even when a separation layer comprising a plasma polymer layer is provided, when supporting a wafer to be processed, the support of the wafer is released while securing sufficient adhesive bonding between the wafer and the separation layer. In such cases, it is not easy to control an adhesive bond such that the wafer is easily detached from the separation layer;
 また、特許文献3、4および5記載のように、加熱により仮接着を解除する方法では、半導体ウエハを脱離する際にデバイスが破損する不具合が生じやすい。 Further, as described in Patent Documents 3, 4 and 5, in the method of releasing the temporary adhesion by heating, there is a tendency that the device is broken when the semiconductor wafer is detached.
 また、特許文献6、7および8記載のように、照射線を照射して仮接着を解除する方法では、照射線を透過する支持基板を使用する必要がある。 Further, as described in Patent Documents 6, 7 and 8, in the method of releasing the temporary bonding by irradiating the radiation, it is necessary to use a supporting substrate which transmits the radiation.
 本発明は、上記背景を鑑みてなされたものであり、その目的は、披処理部材(半導体ウエハなど)に機械的または化学的な処理を施す際に、高い接着力により披処理部材を仮支持でき、さらには真空、高温でのプロセスを経た後においても、処理済部材に損傷を与えることなく、処理済部材に対する仮支持を容易に(高い剥離性で以って)解除できる、半導体装置製造用仮接着剤、並びに、それを用いた接着性支持体、および、半導体装置の製造方法を提供することにある。 The present invention has been made in view of the above background, and an object thereof is to temporarily support a processing member by high adhesion when the processing member (such as a semiconductor wafer) is subjected to mechanical or chemical processing. Semiconductor device manufacturing capable of easily releasing temporary support (with high removability) to a treated member without damaging the treated member even after passing through a process at vacuum and high temperature. It is an object of the present invention to provide a temporary adhesive, an adhesive support using the same, and a method of manufacturing a semiconductor device.
 本発明者らは、上記課題を解決すべく鋭意検討した結果、(A)2官能以下のラジカル重合性モノマー、(B)3官能以上のラジカル重合性モノマー、(C)高分子化合物および(D)ラジカル重合開始剤を含有する接着剤組成物を、半導体ウエハと支持基板との仮接着工程における仮接着剤として使用したところ、高い接着力により披処理部材を仮支持できるとともに、処理部材に対する仮支持を容易に解除できることを見出し、本発明を完成するに至った。
 いかなる理論にも拘泥されるものではないが、本発明の仮接着剤では、ラジカル重合性モノマーの重合性基が高い接着性を達成している。ここで、本発明では、2官能以下のラジカル重合性モノマーと3官能以上のラジカル重合性モノマーをブレンドすることにより、2官能以下のラジカル重合性モノマーが希釈剤として働き、3官能以上のモノマーの運動性を高めている。このような構成とすることにより、光を照射された領域に存在する重合性モノマーの重合が進行し、重合性基が消失しやすくなる。よって、接着性層に、光を部分的に照射することによって、接着性層中に接着性の高い部位と接着性の低い部位を効果的に形成できる。部分的に接着性の高い部位と接着性の低い部位からなる接着性層は、せん断接着力は強く、剥離接着力は弱くなることを見出した。以上の見解に基づき、接着性が高く剥離容易な接着性層を形成できることを見出し、本発明を完成させるに至った。
The present inventors have intensively studied to solve the above problems, and as a result, (A) a difunctional or lower radically polymerizable monomer, (B) a trifunctional or higher radically polymerizable monomer, (C) a polymer compound and (D) ) When an adhesive composition containing a radical polymerization initiator is used as a temporary adhesive in the temporary bonding step between the semiconductor wafer and the support substrate, it is possible to temporarily support the processing member with high adhesive strength, and It has been found that the support can be easily released, and the present invention has been completed.
Without being bound by any theory, in the temporary adhesive of the present invention, the polymerizable group of the radically polymerizable monomer achieves high adhesion. Here, in the present invention, by blending a bifunctional or less radically polymerizable monomer and a trifunctional or more radically polymerizable monomer, the bifunctional or less radically polymerizable monomer acts as a diluent and the trifunctional or more monomer is I have increased mobility. By adopting such a configuration, the polymerization of the polymerizable monomer present in the region irradiated with light proceeds, and the polymerizable group tends to disappear. Therefore, by partially irradiating the adhesive layer with light, it is possible to effectively form a high adhesive site and a low adhesive site in the adhesive layer. It has been found that an adhesive layer consisting of a part having high adhesiveness and a part having low adhesiveness has high shear adhesion and weak peel adhesion. Based on the above-mentioned view, it discovers that adhesion nature can form an adhesion layer which is easy to exfoliate, and came to complete the present invention.
 具体的には、下記手段<1>により、好ましくは<2>~<17>により上記課題は解決された。
<1>(A)2官能以下のラジカル重合性モノマー、(B)3官能以上のラジカル重合性モノマー、(C)高分子化合物、および(D)ラジカル重合開始剤を含有する半導体装置製造用仮接着剤。
<2>(A)2官能以下のラジカル重合性モノマーが2官能のラジカル重合性モノマーである、<1>に記載の半導体装置製造用仮接着剤。
<3>(A)2官能以下のラジカル重合性モノマーおよび(B)3官能以上のラジカル重合性モノマーの少なくとも1種が、1つの分子内に含まれている任意の2つのラジカル重合性基の間の原子数がいずれも9原子以上である、<1>または<2>に記載の半導体装置製造用仮接着剤。
<4>(A)2官能以下のラジカル重合性モノマーおよび(B)3官能以上のラジカル重合性モノマーの少なくとも1種が下記一般式(1)で表されるポリオキシアルキレン部分構造を有する、<1>または<2>に記載の半導体装置製造用仮接着剤。
一般式(1)
Figure JPOXMLDOC01-appb-C000003
(一般式(1)中、R21は、水素原子またはアルキル基を表す。aは、1~5の整数を表す。lは、2~150の整数を表す。)
<5>(A)2官能以下のラジカル重合性モノマーの少なくとも1種が下記一般式(1)で表されるポリオキシアルキレン部分構造を有する、<1>~<3>にいずれかに記載の半導体装置製造用仮接着剤。
一般式(1)
Figure JPOXMLDOC01-appb-C000004
(一般式(1)中、R21は、水素原子またはアルキル基を表す。aは、1~5の整数を表す。lは、2~150の整数を表す。)
<6>(A)2官能以下のラジカル重合性モノマーと(B)3官能以上のラジカル重合性モノマーの比率(質量比)が、80/20~20/80である、<1>~<5>のいずれかに記載の半導体装置製造用仮接着剤。
<7>(A)2官能以下のラジカル重合性モノマーおよび/または(B)3官能以上のラジカル重合性モノマーが(メタ)アクリレートモノマーである、<1>~<6>のいずれかに記載の半導体装置製造用仮接着剤。
<8>基板と、前記基板上に、<1>~<7>のいずれかに記載の半導体装置製造用仮接着剤により形成された接着性層とを有する接着性支持体。
<9>被処理部材の第1の面と基板とを、<1>~<7>のいずれかに記載の半導体装置製造用仮接着剤により形成された接着性層を介して接着させる工程、
 前記被処理部材の前記第1の面とは反対側の第2の面に対して、機械的または化学的な処理を施し、処理済部材を得る工程、および、
 前記接着性層と前記処理済部材を分離する工程
を有する、前記処理済部材を有する半導体装置の製造方法。
<10>前記被処理部材の第1の面と基板とを前記接着性層を介して接着させる工程の前に、前記接着性層の、前記被処理部材の第1の面に接着される面に対して、前記活性光線若しくは放射線または熱を照射する工程をさらに有する、<9>に記載の半導体装置の製造方法。
<11>前記活性光線もしくは放射線が350~450nmの波長の活性光線であることを特徴とする<10>に記載の半導体装置の製造方法。
<12>被処理部材の第1の面と基板とを前記接着性層を介して接着させる工程の後、かつ、前記被処理部材の前記第1の面とは反対側の第2の面に対して、機械的または化学的な処理を施し、処理済部材を得る工程の前に、前記接着性層を50℃~300℃の温度で加熱する工程をさらに有する、<9>~<11>のいずれかに記載の半導体装置の製造方法。
<13>前記接着性層から前記処理済部材を分離する工程が、前記接着性層に剥離液を接触させる工程を含む、<9>~<12>のいずれかに記載の半導体装置の製造方法。
<14>前記被処理部材の第1の面上であって、前記被処理部材と前記接着性層の間に保護層を有している、<9>~<13>のいずれかに記載の半導体装置の製造方法。
<15>金属基板と、(A)2官能以下のラジカル重合性モノマー、(B)3官能以上のラジカル重合性モノマー、(C)高分子化合物および(D)ラジカル重合開始剤を含有し、実質的に溶剤を含まない接着性層を有する接着性支持体。
<16>金属基板と、(A)2官能以下のラジカル重合性モノマー、(B)3官能以上のラジカル重合性モノマー、(C)高分子化合物および(D)ラジカル重合開始剤を含有する接着性層を有し、前記接着性層は、ラジカル重合性モノマーの含有量が相対的に多い領域と、ラジカル重合性モノマーの含有量が相対的に少ない領域を有する接着性支持体。
<17>金属基板と、(A)2官能以下のラジカル重合性モノマー、(B)3官能以上のラジカル重合性モノマー、(C)高分子化合物および(D)ラジカル重合開始剤を含有する接着性層を有し、前記接着性層は、ラジカル重合性モノマーの含有量が相対的に多い領域と、ラジカル重合性モノマーの含有量が相対的に少ない領域を有し、前記ラジカル重合性モノマーの含有量が相対的に多い領域は、ラジカル重合性モノマーの含有量が相対的に少ない領域の3倍以上のラジカル重合性モノマーを含む接着性支持体。
Specifically, the above problems have been solved by the following means <1>, preferably by <2> to <17>.
<1> A temporary semiconductor device for manufacturing a semiconductor device, comprising: (A) a bifunctional or lower radically polymerizable monomer, (B) a trifunctional or higher radically polymerizable monomer, (C) a polymer compound, and (D) a radical polymerization initiator adhesive.
The temporary adhesive for semiconductor device manufacture as described in <1> whose <2> (A) bifunctional or less radically polymerizable monomer is a bifunctional radically polymerizable monomer.
<3> Of any two radically polymerizable groups in which at least one of (A) a bifunctional or lower radically polymerizable monomer and (B) a trifunctional or higher radically polymerizable monomer is contained in one molecule The temporary adhesive for manufacturing a semiconductor device according to <1> or <2>, wherein the number of atoms therebetween is 9 atoms or more.
<4> At least one of (A) bifunctional or lower radically polymerizable monomers and (B) trifunctional or higher radically polymerizable monomers has a polyoxyalkylene partial structure represented by the following general formula (1), < The temporary adhesive agent for semiconductor device manufacture as described in 1> or <2>.
General formula (1)
Figure JPOXMLDOC01-appb-C000003
(In the general formula (1), R 21 represents a hydrogen atom or an alkyl group. A represents an integer of 1 to 5. l represents an integer of 2 to 150.)
<5> (A) A bifunctional or lower radically polymerizable monomer according to any one of <1> to <3>, having a polyoxyalkylene partial structure represented by the following general formula (1) Temporary adhesive for semiconductor device manufacturing.
General formula (1)
Figure JPOXMLDOC01-appb-C000004
(In the general formula (1), R 21 represents a hydrogen atom or an alkyl group. A represents an integer of 1 to 5. l represents an integer of 2 to 150.)
The ratio (mass ratio) of the radically polymerizable monomer of <6> (A) bifunctional or less and the radically polymerizable monomer of (B) trifunctional or more is 80/20 to 20/80, <1> to <5 The temporary adhesive agent for semiconductor device manufacture in any one of>.
The <7> (A) bifunctional or less radically polymerizable monomer and / or the (B) trifunctional or higher radically polymerizable monomer is a (meth) acrylate monomer according to any one of <1> to <6> Temporary adhesive for semiconductor device manufacturing.
<8> An adhesive support comprising: a substrate; and an adhesive layer formed on the substrate by the temporary adhesive for producing a semiconductor device according to any one of <1> to <7>.
<9> bonding the first surface of the member to be treated and the substrate through the adhesive layer formed of the temporary adhesive for producing a semiconductor device according to any one of <1> to <7>,
Subjecting the second surface opposite to the first surface of the member to be treated mechanically or chemically to obtain a treated member;
A method of manufacturing a semiconductor device having the processed member, comprising the step of separating the adhesive layer and the processed member.
<10> The surface of the adhesive layer to be adhered to the first surface of the treated member before the step of adhering the first surface of the treated member to the substrate via the adhesive layer The method of manufacturing a semiconductor device according to <9>, further comprising the step of irradiating the actinic ray or radiation or heat.
<11> The method for producing a semiconductor device according to <10>, wherein the actinic ray or radiation is an actinic ray having a wavelength of 350 to 450 nm.
<12> After the step of bonding the first surface of the member to be treated and the substrate via the adhesive layer, and on the second surface of the member to be treated opposite to the first surface And the step of heating the adhesive layer at a temperature of 50 ° C. to 300 ° C. prior to the step of applying mechanical or chemical treatment to obtain a treated member <9> to <11> The manufacturing method of the semiconductor device in any one of these.
<13> The method of manufacturing a semiconductor device according to any one of <9> to <12>, wherein the step of separating the treated member from the adhesive layer includes the step of bringing a peeling liquid into contact with the adhesive layer. .
<14> The protective layer according to any one of <9> to <13>, further comprising a protective layer on the first surface of the member to be treated, between the member to be treated and the adhesive layer. Semiconductor device manufacturing method.
A <15> metal substrate, (A) a bifunctional or less radically polymerizable monomer, (B) a trifunctional or higher radically polymerizable monomer, (C) a polymer compound, and (D) a radical polymerization initiator Adhesive support having a solvent-free adhesive layer.
Adhesiveness containing <16> metal substrate, (A) bifunctional or less radically polymerizable monomer, (B) trifunctional or higher radically polymerizable monomer, (C) polymer compound and (D) radical polymerization initiator An adhesive support comprising a layer, wherein the adhesive layer has a region with a relatively high content of radical polymerizable monomers and a region with a relatively low content of radical polymerizable monomers.
Adhesiveness containing <17> metal substrate, (A) bifunctional or less radically polymerizable monomer, (B) trifunctional or higher radically polymerizable monomer, (C) polymer compound and (D) radical polymerization initiator It has a layer and the adhesive layer has a region in which the content of the radically polymerizable monomer is relatively large and a region in which the content of the radically polymerizable monomer is relatively small, and the content of the radically polymerizable monomer is contained An adhesive support comprising a region having a relatively large amount of the radical polymerizable monomer at least three times as large as a region having a relatively small content of the radical polymerizable monomer.
 本発明によれば、被処理部材に機械的または化学的な処理を施す際に、高い接着力により被処理部材を仮支持できるとともに、処理済部材に損傷を与えることなく、処理済部材に対する仮支持を容易に解除できる、半導体装置製造用仮接着剤、それを用いた接着性支持体、および、半導体装置の製造方法を提供可能になった。 According to the present invention, when mechanical or chemical treatment is performed on a member to be treated, it is possible to temporarily support the member to be treated with high adhesive force, and to temporarily treat the treated member without damaging the treated member. It has become possible to provide a temporary adhesive for producing a semiconductor device, an adhesive support using the same, and a method for producing a semiconductor device, which can easily release the support.
図1A、図1Bおよび図1Cは、それぞれ、接着性支持体とデバイスウエハとの仮接着を説明する概略断面図、接着性支持体により仮接着されたデバイスウエハを示す概略面図、および、接着性支持体により仮接着されたデバイスウエハが薄型化された状態を示す概略断面図である。FIGS. 1A, 1 B and 1 C are schematic cross-sectional views illustrating temporary bonding between an adhesive support and a device wafer, a schematic plan view showing a device wafer temporarily bonded by an adhesive support, and bonding, respectively. It is a schematic sectional drawing which shows the state by which the device wafer temporarily bonded by the elastic support body was thinned. 図2は、本発明の実施形態における接着性支持体の概略上面図である。FIG. 2 is a schematic top view of an adhesive support in an embodiment of the present invention. 図3は、本発明の実施形態における接着性支持体の1態様における概略上面図である。FIG. 3 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention. 図4は、本発明の実施形態における接着性支持体の1態様における概略上面図である。FIG. 4 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention. 図5は、本発明の実施形態における接着性支持体の1態様における概略上面図である。FIG. 5 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention. 図6は、本発明の実施形態における接着性支持体の1態様における概略上面図である。FIG. 6 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention. 図7は、本発明の実施形態における接着性支持体の1態様における概略上面図である。FIG. 7 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention. 図8は、本発明の実施形態における接着性支持体の1態様における概略上面図である。FIG. 8 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention. 図9は、本発明の実施形態における接着性支持体の1態様における概略上面図である。FIG. 9 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention. 図10は、本発明の実施形態における接着性支持体の1態様における概略上面図である。FIG. 10 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention. 図11は、本発明の実施形態における接着性支持体の1態様における概略上面図である。FIG. 11 is a schematic top view of one aspect of an adhesive support in an embodiment of the present invention. 図12は、本発明の実施形態における接着性支持体の1態様における概略上面図である。FIG. 12 is a schematic top view of one aspect of the adhesive support in the embodiment of the present invention. 図13は、従来の接着性支持体とデバイスウエハとの仮接着状態の解除を説明する概略断面図である。FIG. 13 is a schematic cross-sectional view for explaining the release of the temporary adhesion state between the conventional adhesive support and the device wafer.
 以下、本発明の実施形態を詳細に説明する。
 本明細書に於ける基(原子団)の表記に於いて、置換および無置換を記していない表記は、置換基を有さないものと共に置換基を有するものをも包含するものである。例えば、「アルキル基」とは、置換基を有
さないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含するものである。
 本明細書中における「活性光線」または「放射線」は、例えば、可視光線、紫外線、遠紫外線、電子線、X線等を含むものを意味する。また、本発明において「光」とは、活性光線または放射線を意味している。
 また、本明細書中における「露光」とは、特に断らない限り、水銀灯、紫外線、エキシマレーザーに代表される遠紫外線、X線、EUV光等による露光のみならず、電子線およびイオンビーム等の粒子線による描画をも意味している。
 なお、本明細書において、“(メタ)アクリレート”はアクリレートおよびメタアクリレートを表し、“(メタ)アクリルはアクリルおよびメタアクリルを表し、“(メタ)アクリロイル”は、アクリロイルおよびメタクリロイルを表す。また、本明細書中において、“単量体”と“モノマー”とは同義である。本発明における単量体は、オリゴマーおよびポリマーと区別され、質量平均分子量が2,000以下の化合物をいう。
 なお、以下に説明する実施の形態において、既に参照した図面において説明した部材等については、図中に同一符号あるいは相当符号を付すことにより説明を簡略化あるいは省略化する。
Hereinafter, embodiments of the present invention will be described in detail.
In the notations of groups (atomic groups) in the present specification, the notations not describing substitution and non-substitution include those having no substituent and those having a substituent. For example, the "alkyl group" includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
As used herein, "actinic radiation" or "radiation" is meant to include, for example, visible light, ultraviolet light, far ultraviolet light, electron beam, X-rays and the like. Also, in the present invention, "light" means actinic rays or radiation.
In addition, unless otherwise specified, the "exposure" in the present specification means not only exposure by a mercury lamp, ultraviolet rays, far ultraviolet rays represented by an excimer laser, X-rays, EUV light, etc., but also electron beams and ion beams. It also means drawing by particle beam.
In the present specification, “(meth) acrylate” represents acrylate and methacrylate, “(meth) acrylic represents acrylic and methacrylic, and“ (meth) acryloyl ”represents acryloyl and methacryloyl. In the present specification, “monomer” and “monomer” are synonymous, and the monomer in the present invention is distinguished from an oligomer and a polymer, and refers to a compound having a weight average molecular weight of 2,000 or less.
In the embodiment to be described below, the description of the members and the like described in the drawings already referred to will be simplified or omitted by attaching the same reference numerals or the corresponding reference numerals in the drawings.
 本発明の半導体装置製造用仮接着剤(以下、単に、「仮接着剤」とも言う)は、(A)2官能以下のラジカル重合性モノマー、(B)3官能以上のラジカル重合性モノマー、(C)高分子化合物および(D)ラジカル重合開始剤を含有している。
 本発明の半導体装置製造用仮接着剤によれば、披処理部材に機械的または化学的な処理を施す際に、高い接着力により披処理部材を仮支持できるとともに、処理済部材に損傷を与えることなく、処理済部材に対する仮支持を解除できる半導体装置製造用仮接着剤が得られる。
 本発明の半導体装置製造用仮接着剤は、シリコン貫通電極形成用であることが好ましい。シリコン貫通電極の形成については後に詳述する。
The temporary adhesive for producing a semiconductor device of the present invention (hereinafter, also simply referred to as “temporary adhesive”) is (A) a difunctional or lower radically polymerizable monomer, (B) a trifunctional or higher radical polymerizable monomer, C) containing a polymer compound and (D) a radical polymerization initiator.
According to the temporary adhesive for manufacturing a semiconductor device of the present invention, when mechanical processing or chemical processing is performed on the processing member, the processing member can be temporarily supported with high adhesive force, and the processing member is damaged. As a result, a temporary adhesive for semiconductor device manufacture can be obtained which can release temporary support for the processed member.
It is preferable that the temporary adhesive for semiconductor device manufacture of this invention is for silicon penetration electrode formation. The formation of the through silicon via will be described in detail later.
 以下、本発明の半導体装置製造用仮接着剤が含有し得る各成分について詳細に説明する。 Hereinafter, each component which the temporary adhesive for semiconductor device manufacture of this invention may contain is demonstrated in detail.
<ラジカル重合性モノマー>
 本発明の半導体装置製造用仮接着剤は、(A)2官能以下のラジカル重合性モノマーおよび(B)3官能以上のラジカル重合性モノマーを有する。ラジカル重合性モノマーとしては、任意のものを使用でき、以下で説明するラジカル重合性モノマーの中から、(A)2官能以下のラジカル重合性モノマー、および(B)3官能以上のラジカル重合性モノマーを任意に選択することができる。
 接着性と剥離性の観点から、(A)2官能以下のラジカル重合性モノマーは2官能のラジカル重合性モノマーが好ましい。(B)3官能以上のラジカル重合性モノマーは、4官能以上であることが好ましい。(B)3官能以上のラジカル重合性モノマーの官能基数の上限は特に定めるものではないが、例えば、8官能以下、さらには6官能以下とすることができる。本発明では、(A)2官能のラジカル重合性モノマーと、(B)4官能以上のラジカル重合性モノマーの組み合わせが特に好ましい。
 本発明で用いるラジカル重合性モノマーは、(A)2官能以下のラジカル重合性モノマーおよび(B)3官能以上のラジカル重合性モノマーについて、それぞれ、1種単独で用いてもよいし、2種以上を併用してもよい。
<Radical polymerizable monomer>
The temporary adhesive for producing a semiconductor device of the present invention has (A) a difunctional or lower difunctional radical polymerizable monomer and (B) a trifunctional or higher radical polymerizable monomer. Any radical polymerizable monomer may be used, and among the radical polymerizable monomers described below, (A) a difunctional or lower radical polymerizable monomer and (B) a trifunctional or higher radical polymerizable monomer Can be selected arbitrarily.
From the viewpoint of adhesiveness and releasability, the radically polymerizable monomer having (A) bifunctional or less is preferably a bifunctional radically polymerizable monomer. The (B) trifunctional or higher radically polymerizable monomer is preferably tetrafunctional or higher. The upper limit of the number of functional groups of the radically polymerizable monomer having three or more functions (B) is not particularly limited, but may be, for example, eight or less, or even six or less. In the present invention, a combination of (A) a difunctional radical polymerizable monomer and (B) a tetrafunctional or higher radical polymerizable monomer is particularly preferable.
The radically polymerizable monomers used in the present invention may be used singly or in combination of two or more of the radically polymerizable monomers having (A) bifunctional or less functionality and the (B) trifunctional or more radical polymerizable monomers. You may use together.
 ラジカル重合性モノマーはラジカル重合性基を有する。本発明におけるラジカル重合性モノマーの官能基数は、1分子中におけるラジカル重合性基の数を意味する。ラジカル重合性基とは、典型的には、活性光線若しくは放射線の照射、または、ラジカルの作用により、重合することが可能な基である。
 なお、ラジカル重合性モノマーは、バインダーとは異なる化合物である。重合性モノマーは、典型的には、低分子化合物であり、分子量2000以下の低分子化合物であることが好ましく、1500以下の低分子化合物であることがより好ましく、分子量900以下の低分子化合物であることがさらに好ましい。なお、分子量は、通常、100以上である。
The radically polymerizable monomer has a radically polymerizable group. The functional group number of the radically polymerizable monomer in the present invention means the number of radically polymerizable groups in one molecule. A radically polymerizable group is a group which can be polymerized typically by irradiation with an actinic ray or radiation, or by the action of a radical.
The radical polymerizable monomer is a compound different from the binder. The polymerizable monomer is typically a low molecular weight compound, preferably a low molecular weight compound having a molecular weight of 2000 or less, more preferably a low molecular weight compound having a molecular weight of 1500 or less, and a low molecular weight compound having a molecular weight of 900 or less. It is further preferred that The molecular weight is usually 100 or more.
 重合性基は、例えば、付加重合反応し得る官能基であることが好ましく、付加重合反応し得る官能基としては、エチレン性不飽和結合基が挙げられる。エチレン性不飽和結合基としては、スチリル基、(メタ)アクリロイル基およびアリル基が好ましく、(メタ)アクリロイル基がさらに好ましい。すなわち、本発明で用いるラジカル重合性モノマーは、(メタ)アクリレートモノマーであることが好ましく、アクリレートモノマーであることがさらに好ましい。 The polymerizable group is preferably, for example, a functional group capable of undergoing an addition polymerization reaction, and examples of the functional group capable of undergoing an addition polymerization reaction include an ethylenically unsaturated bonding group. As the ethylenically unsaturated bonding group, a styryl group, a (meth) acryloyl group and an allyl group are preferable, and a (meth) acryloyl group is more preferable. That is, the radically polymerizable monomer used in the present invention is preferably a (meth) acrylate monomer, and more preferably an acrylate monomer.
 ラジカル重合性モノマーとしては、例えば、モノマー、プレポリマー、すなわち2量体、3量体およびオリゴマー、またはそれらの混合物並びにそれらの多量体などの化学的形態のいずれであってもよい。 The radically polymerizable monomer may be, for example, any of chemical forms such as monomers, prepolymers, that is, dimers, trimers and oligomers, or mixtures thereof and multimers thereof.
 より具体的には、モノマーおよびそのプレポリマーの例としては、不飽和カルボン酸(例えば、アクリル酸、メタクリル酸、イタコン酸、クロトン酸、イソクロトン酸、マレイン酸など)やそのエステル類、アミド類、並びにこれらの多量体が挙げられ、好ましくは、不飽和カルボン酸と多価アルコール化合物とのエステル、および不飽和カルボン酸と多価アミン化合物とのアミド類、並びにこれらの多量体である。また、ヒドロキシル基やアミノ基、メルカプト基等の求核性置換基を有する不飽和カルボン酸エステル或いはアミド類と、単官能若しくは多官能イソシアネート類或いはエポキシ類との付加反応物や、単官能若しくは多官能のカルボン酸との脱水縮合反応物等も好適に使用される。また、イソシアネート基やエポキシ基等の親電子性置換基を有する不飽和カルボン酸エステル或いはアミド類と、単官能若しくは多官能のアルコール類、アミン類、チオール類との付加反応物、さらに、ハロゲン基やトシルオキシ基等の脱離性置換基を有する不飽和カルボン酸エステル或いはアミド類と、単官能若しくは多官能のアルコール類、アミン類、チオール類との置換反応物も好適である。また、別の例として、上記の不飽和カルボン酸の代わりに、不飽和ホスホン酸、スチレン等のビニルベンゼン誘導体、ビニルエーテル、アリルエーテル等に置き換えた化合物群を使用することも可能である。 More specifically, examples of monomers and prepolymers thereof include unsaturated carboxylic acids (eg, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid etc.) and esters thereof, amides, etc. And multimers thereof, and preferably esters of unsaturated carboxylic acids and polyhydric alcohol compounds, and amides of unsaturated carboxylic acids and polyhydric amine compounds, and multimers thereof. Also, addition reaction products of unsaturated carboxylic acid esters or amides having a nucleophilic substituent such as hydroxyl group, amino group, mercapto group etc. with monofunctional or polyfunctional isocyanates or epoxies, monofunctional or multifunctional Dehydration condensation products with functional carboxylic acids and the like are also suitably used. Also, addition reaction products of unsaturated carboxylic acid esters or amides having an electrophilic substituent such as isocyanate group and epoxy group with monofunctional or polyfunctional alcohols, amines and thiols, and halogen groups Also suitable are substitution reaction products of unsaturated carboxylic acid esters or amides having a leaving substituent such as tosyloxy group with monofunctional or polyfunctional alcohols, amines and thiols. As another example, instead of the above unsaturated carboxylic acid, it is also possible to use unsaturated phosphonic acid, a vinyl benzene derivative such as styrene, a vinyl ether, an allyl ether or the like, and a group of compounds replaced.
 多価アルコール化合物と不飽和カルボン酸とのエステルのモノマーの具体例としては、アクリル酸エステルとして、エチレングリコールジアクリレート、トリエチレングリコールジアクリレート、1,3-ブタンジオールジアクリレート、テトラメチレングリコールジアクリレート、プロピレングリコールジアクリレート、ネオペンチルグリコールジアクリレート、トリメチロールプロパントリアクリレート、トリメチロールプロパントリ(アクリロイルオキシプロピル)エーテル、トリメチロールエタントリアクリレート、ヘキサンジオールジアクリレート、1,4-シクロヘキサンジオールジアクリレート、テトラエチレングリコールジアクリレート、ペンタエリスリトールジアクリレート、ペンタエリスリトールトリアクリレート、ジペンタエリスリトールジアクリレート、ジペンタエリスリトールヘキサアクリレート、ペンタエリスリトールテトラアクリレート、ソルビトールトリアクリレート、ソルビトールテトラアクリレート、ソルビトールペンタアクリレート、ソルビトールヘキサアクリレート、トリ(アクリロイルオキシエチル)イソシアヌレート、イソシアヌール酸エチレンオキシド(EO)変性トリアクリレート、ポリエステルアクリレートオリゴマー等がある。 Specific examples of the ester monomer of polyhydric alcohol compound and unsaturated carboxylic acid include ethylene glycol diacrylate, triethylene glycol diacrylate, 1,3-butanediol diacrylate and tetramethylene glycol diacrylate as acrylic acid ester. Propylene glycol diacrylate, neopentyl glycol diacrylate, trimethylolpropane triacrylate, trimethylolpropane tri (acryloyloxypropyl) ether, trimethylolethane triacrylate, hexanediol diacrylate, 1,4-cyclohexanediol diacrylate, tetramer Ethylene glycol diacrylate, pentaerythritol diacrylate, pentaerythritol triacrylate, Pentaerythritol diacrylate, dipentaerythritol hexaacrylate, pentaerythritol tetraacrylate, sorbitol triacrylate, sorbitol tetraacrylate, sorbitol pentaacrylate, sorbitol hexaacrylate, tri (acryloyloxyethyl) isocyanurate, isocyanurate ethylene oxide (EO) modified tri There are acrylates, polyester acrylate oligomers and the like.
 メタクリル酸エステルとしては、テトラメチレングリコールジメタクリレート、トリエチレングリコールジメタクリレート、ネオペンチルグリコールジメタクリレート、トリメチロールプロパントリメタクリレート、トリメチロールエタントリメタクリレート、エチレングリコールジメタクリレート、1,3-ブタンジオールジメタクリレート、ヘキサンジオールジメタクリレート、ペンタエリスリトールジメタクリレート、ペンタエリスリトールトリメタクリレート、ペンタエリスリトールテトラメタクリレート、ジペンタエリスリトールジメタクリレート、ジペンタエリスリトールヘキサメタクリレート、ソルビトールトリメタクリレート、ソルビトールテトラメタクリレート、ビス〔p-(3-メタクリルオキシ-2-ヒドロキシプロポキシ)フェニル〕ジメチルメタン、ビス-〔p-(メタクリルオキシエトキシ)フェニル〕ジメチルメタン等がある。 As methacrylic acid esters, tetramethylene glycol dimethacrylate, triethylene glycol dimethacrylate, neopentyl glycol dimethacrylate, trimethylolpropane trimethacrylate, trimethylolethane trimethacrylate, ethylene glycol dimethacrylate, 1,3-butanediol dimethacrylate, Hexanediol dimethacrylate, pentaerythritol dimethacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, dipentaerythritol dimethacrylate, dipentaerythritol hexamethacrylate, sorbitol trimethacrylate, sorbitol tetramethacrylate, bis [p- (3-methacryloxy-) 2-hydroxy group Epoxy) phenyl] dimethyl methane, bis - [p- (methacryloxyethoxy) phenyl] dimethyl methane.
 イタコン酸エステルとしては、エチレングリコールジイタコネート、プロピレングリコールジイタコネート、1,3-ブタンジオールジイタコネート、1,4-ブタンジオールジイタコネート、テトラメチレングリコールジイタコネート、ペンタエリスリトールジイタコネート、ソルビトールテトライタコネート等がある。 As itaconic acid esters, ethylene glycol diitaconate, propylene glycol diitaconate, 1,3-butanediol diitaconate, 1,4-butanediol diitaconate, tetramethylene glycol diitaconate, pentaerythritol diitaconate And sorbitol tetraitaconate.
 クロトン酸エステルとしては、エチレングリコールジクロトネート、テトラメチレングリコールジクロトネート、ペンタエリスリトールジクロトネート、ソルビトールテトラジクロトネート等がある。 Examples of crotonic acid esters include ethylene glycol dicrotonate, tetramethylene glycol dicrotonate, pentaerythritol dicrotonate, and sorbitol tetradicrotonate.
 イソクロトン酸エステルとしては、エチレングリコールジイソクロトネート、ペンタエリスリトールジイソクロトネート、ソルビトールテトライソクロトネート等がある。 Examples of isocrotonic acid esters include ethylene glycol diisocrotonate, pentaerythritol diisocrotonate, and sorbitol tetraisocrotonate.
 マレイン酸エステルとしては、エチレングリコールジマレート、トリエチレングリコールジマレート、ペンタエリスリトールジマレート、ソルビトールテトラマレート等がある。 Examples of maleic esters include ethylene glycol dimaleate, triethylene glycol dimaleate, pentaerythritol dimaleate, and sorbitol tetramaleate.
 その他のエステルの例として、例えば、特公昭46-27926号公報、特公昭51-47334号公報、特開昭57-196231号公報記載の脂肪族アルコール系エステル類や、特開昭59-5240号公報、特開昭59-5241号公報、特開平2-226149号公報記載の芳香族系骨格を有するもの、特開平1-165613号公報記載のアミノ基を含有するもの等も好適に用いられる。 As examples of other esters, for example, aliphatic alcohol-based esters described in JP-B-46-27926, JP-B-51-47334, JP-A-57-196231, and JP-A-59-5240. Those having an aromatic skeleton described in JP-A-59-5241 and JP-A-2-226149, and those containing an amino group described in JP-A-1-165613 are suitably used.
 また、多価アミン化合物と不飽和カルボン酸とのアミドのモノマーの具体例としては、メチレンビス-アクリルアミド、メチレンビス-メタクリルアミド、1,6-ヘキサメチレンビス-アクリルアミド、1,6-ヘキサメチレンビス-メタクリルアミド、ジエチレントリアミントリスアクリルアミド、キシリレンビスアクリルアミド、キシリレンビスメタクリルアミド等がある。 Further, specific examples of monomers of amides of polyvalent amine compounds and unsaturated carboxylic acids include methylene bis-acrylamide, methylene bis-methacrylamide, 1,6-hexamethylene bis-acrylamide, 1,6-hexamethylene bis-methacryl Amide, diethylenetriamine trisacrylamide, xylylene bisacrylamide, xylylene bis methacrylamide and the like.
 その他の好ましいアミド系モノマーの例としては、特公昭54-21726号公報記載のシクロへキシレン構造を有すものをあげる事ができる。 Examples of other preferred amide-based monomers include those having a cyclohexylene structure described in JP-B-54-21726.
 また、イソシアネートと水酸基の付加反応を用いて製造されるウレタン系付加重合性モノマーも好適であり、そのような具体例としては、例えば、特公昭48-41708号公報に記載されている1分子に2個以上のイソシアネート基を有するポリイソシアネート化合物に、下記一般式(A)で示される水酸基を含有するビニルモノマーを付加させた1分子中に2個以上の重合性ビニル基を含有するビニルウレタン化合物等が挙げられる。
 CH2=C(R4)COOCH2CH(R5)OH       (A)
(ただし、R4およびR5は、HまたはCH3を示す。)
 また、特開昭51-37193号公報、特公平2-32293号公報、特公平2-16765号公報に記載されているようなウレタンアクリレート類や、特公昭58-49860号公報、特公昭56-17654号公報、特公昭62-39417号公報、特公昭62-39418号公報記載のエチレンオキサイド系骨格を有するウレタン化合物類も好適である。
Further, urethane addition polymerization monomers produced by using an addition reaction of an isocyanate and a hydroxyl group are also suitable, and as such a specific example, for example, one molecule described in JP-B-48-41708 is used. A vinyl urethane compound containing two or more polymerizable vinyl groups in one molecule in which a vinyl monomer containing a hydroxyl group represented by the following general formula (A) is added to a polyisocyanate compound having two or more isocyanate groups Etc.
CH 2 = C (R 4 ) COOCH 2 CH (R 5 ) OH (A)
(However, R 4 and R 5 represent H or CH 3. )
Also, urethane acrylates as described in JP-A-51-37193, JP-B-2-32293 and JP-B-2-16765, JP-B-58-49860 and JP-B 56- Also suitable are urethane compounds having an ethylene oxide-based skeleton as described in JP-A-17654, JP-B-62-39417, and JP-B-62-39418.
 また、ラジカル重合性モノマーとしては、特開2009-288705号公報の段落番号0095~段落番号0108に記載されている化合物を本発明においても好適に用いることができる。 Further, as the radically polymerizable monomer, compounds described in paragraph Nos. 0095 to 0108 of JP-A-2009-288705 can be suitably used in the present invention.
 また、前記ラジカル重合性モノマーとしては、少なくとも1個の付加重合可能なエチレン基を有する、常圧下で100℃以上の沸点を持つエチレン性不飽和基を持つ化合物も好ましい。その例としては、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、等の単官能のアクリレートやメタアクリレート;ポリエチレングリコールジ(メタ)アクリレート、トリメチロールエタントリ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ヘキサンジオール(メタ)アクリレート、トリメチロールプロパントリ(アクリロイルオキシプロピル)エーテル、トリ(アクリロイロキシエチル)イソシアヌレート、グリセリンやトリメチロールエタン等の多官能アルコールにエチレンオキサイドやプロピレンオキサイドを付加させた後(メタ)アクリレート化したもの、特公昭48-41708号、特公昭50-6034号、特開昭51-37193号各公報に記載されているようなウレタン(メタ)アクリレート類、特開昭48-64183号、特公昭49-43191号、特公昭52-30490号各公報に記載されているポリエステルアクリレート類、エポキシ樹脂と(メタ)アクリル酸との反応生成物であるエポキシアクリレート類等の多官能のアクリレートやメタアクリレートおよびこれらの混合物を挙げることができる。
 多官能カルボン酸にグリシジル(メタ)アクリレート等の環状エーテル基とエチレン性不飽和基を有する化合物を反応させ得られる多官能(メタ)アクリレートなども挙げることができる。
 また、その他の好ましいラジカル重合性モノマーとして、特開2010-160418号公報、特開2010-129825号公報、特許第4364216号等に記載される、フルオレン環を有し、エチレン性重合性基を2官能以上有する化合物、カルド樹脂も使用することが可能である。
 さらに、ラジカル重合性モノマーのその他の例としては、特公昭46-43946号公報、特公平1-40337号公報、特公平1-40336号公報記載の特定の不飽和化合物や、特開平2-25493号公報記載のビニルホスホン酸系化合物等もあげることができる。また、ある場合には、特開昭61-22048号公報記載のペルフルオロアルキル基を含有する構造が好適に使用される。さらに日本接着協会誌 vol.20、No.7、300~308ページ(1984年)に光硬化性モノマーおよびオリゴマーとして紹介されているものも使用することができる。
Further, as the radical polymerizable monomer, a compound having at least one addition polymerizable ethylene group and having an ethylenically unsaturated group having a boiling point of 100 ° C. or more under normal pressure is also preferable. Examples thereof include monofunctional acrylates and methacrylates such as polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, phenoxyethyl (meth) acrylate, etc .; (Meth) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, hexanediol (Meth) acrylate, trimethylolpropane tri (acryloyloxypropyl) ether, tri (acryloyloxyethyl) iso Those obtained by adding ethylene oxide or propylene oxide to a polyfunctional alcohol such as anurate, glycerin or trimethylol ethane and then forming (meth) acrylate, JP-B-48-41708, JP-B-50-6034, JP-A-51- Urethane (meth) acrylates as described in JP-A-37193, polyester acrylates described in JP-A-48-64183, JP-B-49-43191, JP-B-52-30490, Mention may be made of polyfunctional acrylates and methacrylates such as epoxy acrylates which are reaction products of epoxy resins and (meth) acrylic acid, and mixtures thereof.
Polyfunctional (meth) acrylate obtained by reacting a compound having a cyclic ether group such as glycidyl (meth) acrylate and an ethylenically unsaturated group with a polyfunctional carboxylic acid can also be mentioned.
Moreover, as another preferable radically polymerizable monomer, it has a fluorene ring and is described in JP-A-2010-160418, JP-A-2010-129825, JP-A-4364216, etc. It is also possible to use a compound having a functionality or more and a cardo resin.
Further, as other examples of the radical polymerizable monomer, specific unsaturated compounds described in JP-B-46-43946, JP-B-1-40337 and JP-B-1-40336, and JP-A-2-25493 can be mentioned. The vinyl phosphonic acid type compound etc. of a statement can also be mentioned. In some cases, a structure containing a perfluoroalkyl group described in JP-A-61-22048 is preferably used. Furthermore, Journal of Japan Adhesive Association vol. 20, no. Also those introduced as photocurable monomers and oligomers on pages 7, 300-308 (1984) can be used.
 また、常圧下で100℃以上の沸点を有し、少なくとも一つの付加重合可能なエチレン性不飽和基を持つ化合物としては、特開2008-292970号公報の段落番号[0254]~[0257]に記載の化合物も好適である。 Moreover, as a compound which has a boiling point of 100 degreeC or more under normal pressure, and has at least one addition polymerizable ethylenic unsaturated group, Paragraph No. [0254]-[0257] of Unexamined-Japanese-Patent No. 2008-292970. The compounds described are also suitable.
 上記のほか、下記一般式(MO-1)~(MO-5)で表される、ラジカル重合性モノマーも好適に用いることができる。なお、式中、Tがオキシアルキレン基の場合には、炭素原子側の末端がRに結合する。 Besides the above, radically polymerizable monomers represented by the following general formulas (MO-1) to (MO-5) can also be suitably used. In the formula, when T is an oxyalkylene group, the terminal on the carbon atom side is bonded to R.
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000006
 前記一般式において、nは0~14の整数であり、mは1~8の整数である。一分子内に複数存在するR、T、は、各々同一であっても、異なっていてもよい。
 上記一般式(MO-1)~(MO-5)で表されるラジカル重合性モノマーの各々において、複数のRの内の少なくとも1つは、-OC(=O)CH=CH2、または、-OC(=O)C(CH3)=CH2で表される基を表す。
 上記一般式(MO-1)~(MO-5)で表される、ラジカル重合性モノマーの具体例としては、特開2007-269779号公報の段落番号0248~0251に記載されている化合物を本発明においても好適に用いることができる。
In the above general formula, n is an integer of 0 to 14, and m is an integer of 1 to 8. A plurality of R and T in one molecule may be identical to or different from each other.
In each of the radically polymerizable monomers represented by the above general formulas (MO-1) to (MO-5), at least one of the plural R's is —OC (= O) CHCHCH 2 or This represents a group represented by —OC (OO) C (CH 3 ) 表 CH 2 .
As specific examples of the radical polymerizable monomer represented by the above general formulas (MO-1) to (MO-5), compounds described in paragraph Nos. 0248 to 0251 of JP-A-2007-269779 can be used. It can also be suitably used in the invention.
 また、特開平10-62986号公報において一般式(1)および(2)としてその具体例と共に記載の、前記多官能アルコールにエチレンオキサイドやプロピレンオキサイドを付加させた後に(メタ)アクリレート化した化合物も、ラジカル重合性モノマーとして用いることができる。 Further, compounds described by adding ethylene oxide or propylene oxide to the polyfunctional alcohol described in JP-A-10-62986 and its specific examples as General Formulas (1) and (2) are also converted into (meth) acrylates. And as radically polymerizable monomers.
 中でも、ラジカル重合性モノマーとしては、ジペンタエリスリトールトリアクリレート(市販品としては KAYARAD D-330;日本化薬株式会社製)、ジペンタエリスリトールテトラアクリレート(市販品としては KAYARAD D-320;日本化薬株式会社製)ジペンタエリスリトールペンタ(メタ)アクリレート(市販品としては KAYARAD D-310;日本化薬株式会社製)、ジペンタエリスリトールヘキサ(メタ)アクリレート(市販品としては KAYARAD DPHA;日本化薬株式会社製)、およびこれらの(メタ)アクリロイル基がエチレングリコール、プロピレングリコール残基を介している構造が好ましい。これらのオリゴマータイプも使用できる。 Among them, as radical polymerizable monomers, dipentaerythritol triacrylate (commercially available as KAYARAD D-330; Nippon Kayaku Co., Ltd.), dipentaerythritol tetraacrylate (commercially available as KAYARAD D-320; Nippon Kayaku Co., Ltd. Dipentaerythritol penta (meth) acrylate (made as KAYARAD D-310; Nippon Kayaku Co., Ltd. as a commercial product), dipentaerythritol hexa (meth) acrylate (made as a commercial product, KAYARAD DPHA; made by Nippon Kayaku Co., Ltd.) And a structure in which these (meth) acryloyl groups are mediated by ethylene glycol and propylene glycol residues. These oligomer types can also be used.
 ラジカル重合性モノマーとしては、多官能モノマーであって、カルボキシル基、スルホン酸基、リン酸基等の酸基を有していても良い。従って、エチレン性化合物が、上記のように混合物である場合のように未反応のカルボキシル基を有するものであれば、これをそのまま利用することができるが、必要において、上述のエチレン性化合物のヒドロキシル基に非芳香族カルボン酸無水物を反応させて酸基を導入しても良い。この場合、使用される非芳香族カルボン酸無水物の具体例としては、無水テトラヒドロフタル酸、アルキル化無水テトラヒドロフタル酸、無水ヘキサヒドロフタル酸、アルキル化無水ヘキサヒドロフタル酸、無水コハク酸、無水マレイン酸が挙げられる。 The radically polymerizable monomer is a polyfunctional monomer, and may have an acid group such as a carboxyl group, a sulfonic acid group or a phosphoric acid group. Therefore, if the ethylenic compound has an unreacted carboxyl group as in the case of a mixture as described above, this can be used as it is, but if necessary, the hydroxyl of the ethylenic compound described above A nonaromatic carboxylic acid anhydride may be reacted with the group to introduce an acid group. In this case, specific examples of non-aromatic carboxylic acid anhydrides used include tetrahydrophthalic anhydride, alkylated tetrahydrophthalic anhydride, hexahydrophthalic anhydride, alkylated hexahydrophthalic anhydride, succinic anhydride, anhydride Maleic acid is mentioned.
 本発明において、酸価を有するモノマーとしては、脂肪族ポリヒドロキシ化合物と不飽和カルボン酸とのエステルであり、脂肪族ポリヒドロキシ化合物の未反応のヒドロキシル基に非芳香族カルボン酸無水物を反応させて酸基を持たせた多官能モノマーが好ましく、特に好ましくは、このエステルにおいて、脂肪族ポリヒドロキシ化合物がペンタエリスリトールおよび/またはジペンタエリスリトールであるものである。市販品としては、例えば、東亞合成株式会社製の多塩基酸変性アクリルオリゴマーとして、M-510、M-520などが挙げられる。 In the present invention, the monomer having an acid value is an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, and a nonaromatic carboxylic acid anhydride is reacted with an unreacted hydroxyl group of the aliphatic polyhydroxy compound. Polyfunctional monomers having an acid group are preferred, and particularly preferred in this ester, the aliphatic polyhydroxy compound is pentaerythritol and / or dipentaerythritol. Examples of commercially available products include M-510 and M-520 as polybasic acid-modified acrylic oligomers manufactured by Toagosei Co., Ltd.
 本発明では、必要に応じてモノマーとして酸基を有しない多官能モノマーと酸基を有する多官能モノマーを併用しても良い。
 酸基を有する多官能モノマーの好ましい酸価としては、0.1~40mg-KOH/gであり、特に好ましくは5~30mg-KOH/gである。多官能モノマーの酸価が低すぎると現像溶解特性が落ち、高すぎると製造や取扱いが困難になり光重合性能が落ち、画素の表面平滑性等の硬化性が劣るものとなる傾向にある。従って、異なる酸基の多官能モノマーを2種以上併用する場合、或いは酸基を有しない多官能モノマーを併用する場合、全体の多官能モノマーとしての酸基が上記範囲に入るように調整することが好ましい。
 また、ラジカル重合性モノマーとして、カプロラクトン構造を有する多官能性単量体を含有することが好ましい。
 カプロラクトン構造を有する多官能性単量体としては、その分子内にカプロラクトン構造を有する限り特に限定されるものではないが、例えば、トリメチロールエタン、ジトリメチロールエタン、トリメチロールプロパン、ジトリメチロールプロパン、ペンタエリスリトール、ジペンタエリスリトール、トリペンタエリスリトール、グリセリン、ジグリセロール、トリメチロールメラミン等の多価アルコールと、(メタ)アクリル酸およびε-カプロラクトンをエステル化することにより得られる、ε-カプロラクトン変性多官能(メタ)アクリレートを挙げることができる。なかでも下記一般式(B)で表されるカプロラクトン構造を有する多官能性単量体が好ましい。
In the present invention, if necessary, a polyfunctional monomer having no acid group and a polyfunctional monomer having an acid group may be used in combination as monomers.
The acid value of the polyfunctional monomer having an acid group is preferably 0.1 to 40 mg-KOH / g, particularly preferably 5 to 30 mg-KOH / g. When the acid value of the polyfunctional monomer is too low, the development dissolution characteristics are deteriorated, and when too high, the production and handling become difficult, the photopolymerization performance is deteriorated, and the curability such as the surface smoothness of the pixel tends to be inferior. Therefore, in the case of using two or more kinds of polyfunctional monomers having different acid groups in combination, or in the case of using a polyfunctional monomer having no acid group, the acid group as the entire polyfunctional monomer is adjusted to fall within the above range. Is preferred.
Moreover, it is preferable to contain the polyfunctional monomer which has a caprolactone structure as a radically polymerizable monomer.
The polyfunctional monomer having a caprolactone structure is not particularly limited as long as it has a caprolactone structure in the molecule, and examples thereof include trimethylol ethane, ditrimethylol ethane, trimethylol propane, ditrimethylol propane and penta Ε-caprolactone modified polyfunctional (ε) obtained by esterifying (meth) acrylic acid and ε-caprolactone with a polyhydric alcohol such as erythritol, dipentaerythritol, tripentaerythritol, glycerin, diglycerol, trimethylolmelamine Mention may be made of meta) acrylates. Among them, polyfunctional monomers having a caprolactone structure represented by the following general formula (B) are preferable.
一般式(B)
Figure JPOXMLDOC01-appb-C000007
General formula (B)
Figure JPOXMLDOC01-appb-C000007
(式中、6個のRは全てが下記一般式(C)で表される基であるか、または6個のRのうち1~5個が下記一般式(C)で表される基であり、残余が下記一般式(D)で表される基である。) (Wherein all six R's are a group represented by the following general formula (C), or one to five of six R's are a group represented by the following general formula (C) And the remainder is a group represented by the following general formula (D).)
一般式(C)
Figure JPOXMLDOC01-appb-C000008
General formula (C)
Figure JPOXMLDOC01-appb-C000008
(式中、R1は水素原子またはメチル基を示し、mは1または2の数を示し、「*」は結合手であることを示す。) (Wherein, R 1 represents a hydrogen atom or a methyl group, m represents a number of 1 or 2, and “*” represents a bond.)
 一般式(D)
Figure JPOXMLDOC01-appb-C000009
General formula (D)
Figure JPOXMLDOC01-appb-C000009
(式中、R1は水素原子またはメチル基を示し、「*」は結合手であることを示す。)
 このようなカプロラクトン構造を有する多官能性単量体は、例えば、日本化薬(株)からKAYARAD DPCAシリーズとして市販されており、DPCA-20(上記一般式(B)~(D)においてm=1、一般式(C)で表される基の数=2、R1が全て水素原子である化合物)、DPCA-30(同式、m=1、一般式(C)で表される基の数=3、R1が全て水素原子である化合物)、DPCA-60(同式、m=1、一般式(C)で表される基の数=6、R1が全て水素原子である化合物)、DPCA-120(同式においてm=2、一般式(C)で表される基の数=6、R1が全て水素原子である化合物)等を挙げることができる。
 本発明において、カプロラクトン構造を有する多官能性単量体は、単独でまたは2種以上を混合して使用することができる。
(Wherein, R 1 represents a hydrogen atom or a methyl group, and “*” represents a bond.)
Such polyfunctional monomers having a caprolactone structure are commercially available, for example, from Nippon Kayaku Co., Ltd. as the KAYARAD DPCA series, and DPCA-20 (in the above general formulas (B) to (D), m = 1, a compound represented by the general formula (C) = 2, a compound wherein all R 1 are hydrogen atoms, DPCA-30 (the same formula, m = 1, a group represented by the general formula (C)) Compounds in which the number is 3, all R 1 are hydrogen atoms, DPCA-60 (in the formula, m = 1, the number of groups represented by general formula (C) = 6, and all R 1 are hydrogen atoms And DPCA-120 (m = 2 in the same formula, the number of groups represented by general formula (C) = 6, compounds in which all R 1 are hydrogen atoms), and the like.
In the present invention, polyfunctional monomers having a caprolactone structure can be used alone or in combination of two or more.
 また、多官能モノマーとしては、下記一般式(i)または(ii)で表される化合物の群から選択される少なくとも1種であることも好ましい。 The polyfunctional monomer is also preferably at least one selected from the group of compounds represented by the following general formula (i) or (ii).
Figure JPOXMLDOC01-appb-C000010
Figure JPOXMLDOC01-appb-C000010
 前記一般式(i)および(ii)中、Eは、各々独立に、-((CH2)yCH2O)-、または-((CH2)yCH(CH3)O)-を表し、yは、各々独立に0~10の整数を表し、Xは、各々独立に、(メタ)アクリロイル基、水素原子、またはカルボキシル基を表す。
 前記一般式(i)中、(メタ)アクリロイル基の合計は3個または4個であり、mは各々独立に0~10の整数を表し、各mの合計は0~40の整数である。但し、各mの合計が0の場合、Xのうちいずれか1つはカルボキシル基である。
 前記一般式(ii)中、(メタ)アクリロイル基の合計は5個または6個であり、nは各々独立に0~10の整数を表し、各nの合計は0~60の整数である。但し、各nの合計が0の場合、Xのうちいずれか1つはカルボキシル基である。
In the general formula (i) and (ii), E are each independently, - ((CH 2) yCH 2 O) -, or - ((CH 2) yCH ( CH 3) O) - represents, y Each independently represents an integer of 0 to 10, and each X independently represents a (meth) acryloyl group, a hydrogen atom, or a carboxyl group.
In the general formula (i), the total of (meth) acryloyl groups is three or four, m each independently represents an integer of 0 to 10, and the total of each m is an integer of 0 to 40. However, when the sum of each m is 0, any one of X is a carboxyl group.
In the general formula (ii), the total of (meth) acryloyl groups is five or six, n independently represents an integer of 0 to 10, and the total of each n is an integer of 0 to 60. However, when the sum of each n is 0, any one of X is a carboxyl group.
 前記一般式(i)中、mは、0~6の整数が好ましく、0~4の整数がより好ましい。
 また、各mの合計は、2~40の整数が好ましく、2~16の整数がより好ましく、4~8の整数が特に好ましい。
 前記一般式(ii)中、nは、0~6の整数が好ましく、0~4の整数がより好ましい。
また、各nの合計は、3~60の整数が好ましく、3~24の整数がより好ましく、6~12の整数が特に好ましい。
In the general formula (i), m is preferably an integer of 0 to 6, and more preferably an integer of 0 to 4.
The total of m is preferably an integer of 2 to 40, more preferably an integer of 2 to 16, and particularly preferably an integer of 4 to 8.
In the general formula (ii), n is preferably an integer of 0 to 6, and more preferably an integer of 0 to 4.
The total of each n is preferably an integer of 3 to 60, more preferably an integer of 3 to 24, and particularly preferably an integer of 6 to 12.
 また、一般式(i)または一般式(ii)中の-((CH2)yCH2O)-または-((CH2)yCH(CH3)O)-は、酸素原子側の末端がXに結合する形態が好ましい。 In general formula (i) or formula (ii) in the - ((CH 2) yCH 2 O) - or - ((CH 2) yCH ( CH 3) O) - , the terminal oxygen atom side X Preferred is a form of binding to
 特に、一般式(ii)において、6個のX全てがアクリロイル基である形態が好ましい。 In particular, in the general formula (ii), a form in which all six X's are an acryloyl group is preferable.
 前記一般式(i)または(ii)で表される化合物は、従来公知の工程である、ペンタエリスリト-ルまたはジペンタエリスリト-ルにエチレンオキシドまたはプロピレンオキシドを開環付加反応により開環骨格を結合する工程と、開環骨格の末端水酸基に、例えば(メタ)アクリロイルクロライドを反応させて(メタ)アクリロイル基を導入する工程と、から合成することができる。各工程は良く知られた工程であり、当業者は容易に一般式(i)または(ii)で表される化合物を合成することができる。 The compound represented by the above general formula (i) or (ii) has a ring-opening skeleton by ring-opening addition reaction of ethylene oxide or propylene oxide to pentaerythritol or dipentaerythritol which is a conventionally known step. And the step of introducing a (meth) acryloyl group by, for example, reacting (meth) acryloyl chloride with the terminal hydroxyl group of the ring-opened skeleton. Each step is a well-known step, and those skilled in the art can easily synthesize a compound represented by general formula (i) or (ii).
 前記一般式(i)、(ii)で表される化合物の中でも、ペンタエリスリトール誘導体および/またはジペンタエリスリトール誘導体がより好ましい。
 具体的には、下記式(a)~(f)で表される化合物(以下、「例示化合物(a)~(f)」ともいう。)が挙げられ、中でも、例示化合物(a)、(b)、(e)、(f)が好ましい。
Among the compounds represented by the general formulas (i) and (ii), pentaerythritol derivatives and / or dipentaerythritol derivatives are more preferable.
Specific examples thereof include compounds represented by the following formulas (a) to (f) (hereinafter also referred to as “exemplified compounds (a) to (f)”), and among them, exemplified compounds (a) and (f) b), (e) and (f) are preferred.
Figure JPOXMLDOC01-appb-C000011
Figure JPOXMLDOC01-appb-C000011
Figure JPOXMLDOC01-appb-C000012
Figure JPOXMLDOC01-appb-C000012
 一般式(i)、(ii)で表されるラジカル重合性モノマーの市販品としては、例えばサートマー社製のエチレンオキシ鎖を4個有する4官能アクリレートであるSR-494、日本化薬株式会社製のペンチレンオキシ鎖を6個有する6官能アクリレートであるDPCA-60、イソブチレンオキシ鎖を3個有する3官能アクリレートであるTPA-330などが挙げられる。 Examples of commercially available radically polymerizable monomers represented by the general formulas (i) and (ii) include SR-494 which is a tetrafunctional acrylate having four ethyleneoxy chains manufactured by Sartomer, manufactured by Nippon Kayaku Co., Ltd. DPCA-60, which is a hexafunctional acrylate having six pentylene oxy chains, and TPA-330, which is a trifunctional acrylate having three isobutylene oxy chains.
 また、ラジカル重合性モノマーとしては、特公昭48-41708号、特開昭51-37193号公報、特公平2-32293号公報、特公平2-16765号公報に記載されているようなウレタンアクリレート類や、特公昭58-49860号公報、特公昭56-17654号公報、特公昭62-39417号公報、特公昭62-39418号公報記載のエチレンオキサイド系骨格を有するウレタン化合物類も好適である。さらに、重合性モノマーとして、特開昭63-277653号公報、特開昭63-260909号公報、特開平1-105238号公報に記載される、分子内にアミノ構造やスルフィド構造を有する付加重合性モノマー類を用いることもできる。
 ラジカル重合性モノマーの市販品としては、ウレタンオリゴマーUAS-10、UAB-140(山陽国策パルプ社製)、UA-7200」(新中村化学社製、DPHA-40H(日本化薬社製)、UA-306H、UA-306T、UA-306I、AH-600、T-600、AI-600(共栄社製)などが挙げられる。
Also, as radically polymerizable monomers, urethane acrylates as described in JP-B-48-41708, JP-A-51-37193, JP-B-2-32293 and JP-B-2-16765. Further, urethane compounds having an ethylene oxide-based skeleton described in JP-B-58-49860, JP-B-56-17654, JP-B-62-39417, and JP-B-62-39418 are also suitable. Furthermore, as polymerizable monomers, addition polymerizable compounds having an amino structure or a sulfide structure in the molecule described in JP-A-63-277653, JP-A-63-260909, and JP-A-1-105238 Monomers can also be used.
As commercially available products of radically polymerizable monomers, urethane oligomers UAS-10, UAB-140 (manufactured by Sanyo Kokusaku Pulp Co., Ltd.), UA-7200 "(manufactured by Shin-Nakamura Chemical Co., Ltd., DPHA-40H (manufactured by Nippon Kayaku Co., Ltd.), UA) And -306H, UA-306T, UA-306I, AH-600, T-600, AI-600 (manufactured by Kyoeisha) and the like.
 上記ラジカル重合性モノマーの中でも、(A)2官能以下のラジカル重合性モノマーおよび(B)3官能以上のラジカル重合性モノマーの少なくとも1種が、1つの分子内に含まれている任意の2つのラジカル重合性基の間の原子数がいずれも9原子以上であることが、接着性と易剥離性の観点から好ましい。すなわち、1つの分子中に3つ以上の重合性基を有する場合、どの2つの重合性基間の原子数も9原子以上離れていることを意味する。
 1つの分子内に含まれている任意の2つのラジカル重合性基の間を連結する9原子以上からなる連結基としては、-CO-、-O-、-NH-、2~4価の脂肪族基、2~6価の芳香族基およびそれらの組み合わせからなる群より選ばれる2価以上の連結基(通常、官能基の数に対応する価数となる)が例示され、-CO-、-O-、および2価の脂肪族基およびそれらの組み合わせからなる群より選ばれる2価の連結基がより好ましい。ここで、脂肪族基および芳香族基は置換基を有していても良い。
 (A)2官能以下のラジカル重合性モノマーおよび/または(B)3官能以上のラジカル重合性モノマーの1つの分子内に含まれている任意の2つのラジカル重合性基の間の原子数は、連結基の原子数が多すぎると剥離性が低下するため、2価の連結基としては、9~100原子が好ましく、10~80原子がより好ましく、12~50原子であることが特に好ましい。1つの分子内に含まれている任意の2つのラジカル重合性基の間の原子数は、ラジカル重合可能なエチレン性不飽和基間の原子数であり、具体的には以下の例のように数えられる。
Figure JPOXMLDOC01-appb-C000013
Among the above radical polymerizable monomers, any two of (A) a bifunctional or less radical polymerizable monomer and (B) a trifunctional or more radical polymerizable monomer at least one of which is contained in one molecule It is preferable from the viewpoint of adhesiveness and easy removability that the number of atoms between the radically polymerizable groups is 9 atoms or more. That is, when it has three or more polymerizable groups in one molecule, it means that the number of atoms between any two polymerizable groups is 9 or more atoms apart.
As a linking group consisting of 9 or more atoms linking between any two radically polymerizable groups contained in one molecule, -CO-, -O-, -NH-, a divalent to tetravalent fat And a linking group having a valence of 2 or more selected from the group consisting of a divalent to hexavalent aromatic group and a combination thereof (usually having a valence corresponding to the number of functional groups). More preferred is a divalent linking group selected from the group consisting of -O-, and a divalent aliphatic group and a combination thereof. Here, the aliphatic group and the aromatic group may have a substituent.
The number of atoms between any two radically polymerizable groups contained in one molecule of (A) a difunctional or lower radically polymerizable monomer and / or (B) a trifunctional or higher radically polymerizable monomer is If the number of atoms of the linking group is too large, the releasability is reduced. Therefore, as the divalent linking group, 9 to 100 atoms are preferable, 10 to 80 atoms are more preferable, and 12 to 50 atoms are particularly preferable. The number of atoms between any two radically polymerizable groups contained in one molecule is the number of atoms between radically polymerizable ethylenically unsaturated groups, and more specifically, as in the following example It can be counted.
Figure JPOXMLDOC01-appb-C000013
 (A)2官能以下のラジカル重合性モノマーおよび(B)3官能以上のラジカル重合性モノマーの少なくとも1種は下記一般式(1)で表されるポリオキシアルキレン部分構造を有することが好ましい。
一般式(1)
Figure JPOXMLDOC01-appb-C000014
(一般式(1)中、R21は、水素原子またはアルキル基を表す。aは、1~5の整数を表す。lは、2~150の整数を表す。)
It is preferable that at least one of (A) a difunctional or lower radically polymerizable monomer and (B) a trifunctional or higher radically polymerizable monomer have a polyoxyalkylene partial structure represented by the following general formula (1).
General formula (1)
Figure JPOXMLDOC01-appb-C000014
(In the general formula (1), R 21 represents a hydrogen atom or an alkyl group. A represents an integer of 1 to 5. l represents an integer of 2 to 150.)
 R21で表されるアルキル基としては、炭素数1~10の、直鎖、分岐または環状アルキル基が例示され、メチル基、エチル基、プロピル基、オクチル基、イソプロピル基、tert-ブチル基、イソペンチル基、2-エチルヘキシル基、2-メチルヘキシル基、シクロペンチル基等が挙げられる。
 R21としては、水素原子が特に好ましい。
 aは、1または2が好ましく、1が特に好ましい。
 lは、2~50の整数が好ましく、2~25の整数がより好ましく、2~10の整数が特に好ましい。
Examples of the alkyl group represented by R 21 include linear, branched or cyclic alkyl groups having 1 to 10 carbon atoms, and a methyl group, an ethyl group, a propyl group, an octyl group, an isopropyl group, a tert-butyl group, Examples thereof include isopentyl group, 2-ethylhexyl group, 2-methylhexyl group and cyclopentyl group.
As R 21 , a hydrogen atom is particularly preferred.
a is preferably 1 or 2, and 1 is particularly preferred.
l is preferably an integer of 2 to 50, more preferably an integer of 2 to 25, and particularly preferably an integer of 2 to 10.
 1つの分子内に含まれている任意の2つのラジカル重合性基の間の原子数がいずれも9原子以上からなる2価以上の連結基で連結されているモノマーは、(A)2官能以下のラジカル重合性モノマーであることが好ましく、2官能のラジカル重合性モノマーであることがさらに好ましい。さらに、2官能以下のラジカル重合性モノマーが一般式(1)で表されるポリオキシアルキレン部分構造を有していることが好ましく、2官能のラジカル重合性モノマーが一般式(1)で表されるポリオキシアルキレン部分構造を有していることがさらに好ましい。 The monomer which is connected by a divalent or higher linking group in which the number of atoms between any two radically polymerizable groups contained in one molecule is 9 atoms or more is not less than (A) bifunctional or less It is preferable that it is a radically polymerizable monomer of these, and it is further more preferable that it is a bifunctional radically polymerizable monomer. Furthermore, it is preferable that the difunctional or less radically polymerizable monomer has a polyoxyalkylene partial structure represented by the general formula (1), and the difunctional radical polymerizable monomer is represented by the general formula (1) More preferably, they have a polyoxyalkylene partial structure.
 さらには、(A)2官能以下のラジカル重合性モノマーとしては、下記一般式(2)で表される2官能モノマーであることが特に好ましい。
一般式(2)
Figure JPOXMLDOC01-appb-C000015
(一般式(2)中、R21、R22およびR23は、それぞれ、水素原子またはアルキル基を表す。aは、1~5の整数を表す。lは、2~150の整数を表す。X1、X2、Y1およびY2はそれぞれ、単結合、または、-CO-、-O-、-NH-、2価の脂肪族基、2価の芳香族基およびそれらの組み合わせからなる群より選ばれる2価の連結基を表す。)
Furthermore, as a radically polymerizable monomer (A) bifunctional or less, it is especially preferable that it is a bifunctional monomer represented by following General formula (2).
General formula (2)
Figure JPOXMLDOC01-appb-C000015
In the general formula (2), R 21 , R 22 and R 23 each represent a hydrogen atom or an alkyl group, a represents an integer of 1 to 5, and l represents an integer of 2 to 150. X 1 , X 2 , Y 1 and Y 2 each consist of a single bond, or -CO-, -O-, -NH-, a divalent aliphatic group, a divalent aromatic group and a combination thereof Represents a divalent linking group selected from the group)
 R21、R22およびR23で表されるアルキル基としては、炭素数1~10の、直鎖、分岐または環状アルキル基が例示され、それぞれ、メチル基、エチル基、プロピル基、オクチル基、イソプロピル基、tert-ブチル基、イソペンチル基、2-エチルヘキシル基、2-メチルヘキシル基、シクロペンチル基等が挙げられる。
 R21としては、水素原子またはメチル基が好ましく、水素原子が特に好ましい。
 R22およびR23としては、それぞれ、水素原子またはメチル基が特に好ましい。
 aおよびlは、それぞれ、一般式(1)におけるaおよびlと同義であり、好ましい範囲も同様である。
Examples of the alkyl group represented by R 21 , R 22 and R 23 include linear, branched or cyclic alkyl groups having 1 to 10 carbon atoms, each of which is methyl group, ethyl group, propyl group or octyl group, And isopropyl group, tert-butyl group, isopentyl group, 2-ethylhexyl group, 2-methylhexyl group, cyclopentyl group and the like.
As R 21 , a hydrogen atom or a methyl group is preferable, and a hydrogen atom is particularly preferable.
As R 22 and R 23 , a hydrogen atom or a methyl group is particularly preferable.
a and l are respectively synonymous with a and l in the general formula (1), and preferred ranges are also the same.
 X1およびX2の具体例としては、それぞれ、以下のL1~L18が挙げられる。下記例において左側がY1またはY2に結合し、右側がエチレン性不飽和結合に結合する。 Specific examples of X 1 and X 2 include the following L 1 to L 18 respectively. In the following example, the left side is bonded to Y 1 or Y 2 and the right side is bonded to an ethylenically unsaturated bond.
L1:-CO-NH-2価の脂肪族基-O-CO-NH-2価の脂肪族基-O-CO-
L2:-CO-NH-2価の脂肪族基-O-CO-
L3:-CO-2価の脂肪族基-O-CO-
L4:-CO-O-2価の脂肪族基-O-CO-
L5:-2価の脂肪族基-O-CO-
L6:-CO-NH-2価の芳香族基-O-CO-
L7:-CO-2価の芳香族基-O-CO-
L8:-2価の芳香族基-O-CO-
L9:-CO-O-2価の脂肪族基-CO-O-2価の脂肪族基-O-CO-
L10:-CO-O-2価の脂肪族基-O-CO-2価の脂肪族基-O-CO-
L11:-CO-O-2価の芳香族基-CO-O-2価の脂肪族基-O-CO-
L12:-CO-O-2価の芳香族基-O-CO-2価の脂肪族基-O-CO-
L13:-CO-O-2価の脂肪族基-CO-O-2価の芳香族基-O-CO-
L14:-CO-O-2価の脂肪族基-O-CO-2価の芳香族基-O-CO-
L15:-CO-O-2価の芳香族基-CO-O-2価の芳香族基-O-CO-
L16:-CO-O-2価の芳香族基-O-CO-2価の芳香族基-O-CO-
L17:-CO-O-2価の芳香族基-O-CO-NH-2価の脂肪族基-O-CO-
L18:-CO-O-2価の脂肪族基-O-CO-NH-2価の脂肪族基-O-CO-
L1: -CO-NH2 divalent aliphatic group -O-CO-NH2 divalent aliphatic group -O-CO-
L2: -CO-NH2 divalent aliphatic group -O-CO-
L3: -CO-divalent aliphatic group -O-CO-
L4: -CO-O-divalent aliphatic group -O-CO-
L5: -divalent aliphatic group -O-CO-
L6: -CO-NH2 divalent aromatic group -O-CO-
L7: -CO-divalent aromatic group -O-CO-
L8: -divalent aromatic group -O-CO-
L9: -CO-O-divalent aliphatic group -CO-O-divalent aliphatic group -O-CO-
L10: -CO-O-divalent aliphatic group -O-CO-divalent aliphatic group -O-CO-
L11: -CO-O-divalent aromatic group -CO-O-divalent aliphatic group -O-CO-
L12: -CO-O-divalent aromatic group -O-CO-divalent aliphatic group -O-CO-
L13: -CO-O-divalent aliphatic group -CO-O-divalent aromatic group -O-CO-
L14: -CO-O-divalent aliphatic group -O-CO-divalent aromatic group -O-CO-
L15: -CO-O-divalent aromatic group -CO-O-divalent aromatic group -O-CO-
L16: -CO-O-divalent aromatic group -O-CO-divalent aromatic group -O-CO-
L17: -CO-O-divalent aromatic group -O-CO-NH-divalent aliphatic group -O-CO-
L18: -CO-O-divalent aliphatic group -O-CO-NH-divalent aliphatic group -O-CO-
 ここで2価の脂肪族基とは、アルキレン基、置換アルキレン基、アルケニレン基、置換アルケニレン基、アルキニレン基、置換アルキニレン基またはポリアルキレンオキシ基を意味する。なかでもアルキレン基、置換アルキレン基、アルケニレン基、および置換アルケニレン基が好ましく、アルキレン基および置換アルキレン基がさらに好ましい。これらの基は置換基を有さない方が好ましい。
 2価の脂肪族基は、環状構造よりも鎖状構造の方が好ましく、さらに分岐を有する鎖状構造よりも直鎖状構造の方が好ましい。2価の脂肪族基の炭素原子数は、1~20であることが好ましく、1~15であることがより好ましく、1~12であることがさらに好ましく、1~10であることがさらにまた好ましく、1~8であることがよりさらに好ましく、1~4であることが特に好ましい。
 2価の脂肪族基の置換基の例としては、ハロゲン原子(F、Cl、Br、I)、ヒドロキシ基、カルボキシ基、アミノ基、シアノ基、アリール基、アルコキシ基、アリールオキシ基、アシル基、アルコキシカルボニル基、アリールオキシカルボニル基、アシルオキシ基、モノアルキルアミノ基、ジアルキルアミノ基、アリールアミノ基およびジアリールアミノ基等が挙げられる。
Here, the divalent aliphatic group means an alkylene group, a substituted alkylene group, an alkenylene group, a substituted alkenylene group, an alkynylene group, a substituted alkynylene group or a polyalkyleneoxy group. Among them, an alkylene group, a substituted alkylene group, an alkenylene group and a substituted alkenylene group are preferable, and an alkylene group and a substituted alkylene group are more preferable. It is preferable that these groups have no substituent.
As the divalent aliphatic group, a chain structure is more preferable than a cyclic structure, and a linear structure is more preferable than a chain structure having a branch. The number of carbon atoms of the divalent aliphatic group is preferably 1 to 20, more preferably 1 to 15, still more preferably 1 to 12, and still more preferably 1 to 10. The number is preferably 1 to 8, more preferably 1 to 4, and particularly preferably 1 to 4.
Examples of the substituent of the divalent aliphatic group include a halogen atom (F, Cl, Br, I), a hydroxy group, a carboxy group, an amino group, a cyano group, an aryl group, an alkoxy group, an aryloxy group, an acyl group And alkoxycarbonyl group, aryloxycarbonyl group, acyloxy group, monoalkylamino group, dialkylamino group, arylamino group and diarylamino group.
 2価の芳香族基の例としては、フェニレン基、置換フェニレン基、ナフタレン基および置換ナフタレン基が挙げられ、フェニレン基が好ましい。2価の芳香族基の置換基の例としては、上記2価の脂肪族基の置換基の例に加えて、アルキル基が挙げられる。 Examples of divalent aromatic groups include phenylene, substituted phenylene, naphthalene and substituted naphthalene, with phenylene being preferred. As an example of the substituent of a bivalent aromatic group, in addition to the example of the substituent of the said bivalent aliphatic group, an alkyl group is mentioned.
 Y1およびY2としては、それぞれ、単結合、または、-CO-、-O-、-NH-、2価の脂肪族基、2価の芳香族基およびそれらの組み合わせからなる群より選ばれる2価の連結基を表す。Y1、Y2のいずれかが、2価の芳香族基、またはポリオキシアルキレン構造を有することが好ましく、2価の芳香族基およびポリオキシアルキレン構造を有することが特に好ましい。2価の芳香族基は1つまたは2以上のベンゼン環から構成されていることが好ましく、フェニレン基であることがより好ましい。 Y 1 and Y 2 are each selected from the group consisting of a single bond or -CO-, -O-, -NH-, a divalent aliphatic group, a divalent aromatic group and a combination thereof Represents a divalent linking group. It is preferable that either Y 1 or Y 2 have a divalent aromatic group or a polyoxyalkylene structure, and it is particularly preferable to have a divalent aromatic group and a polyoxyalkylene structure. The divalent aromatic group is preferably composed of one or more benzene rings, and more preferably a phenylene group.
 さらに本発明では、(A)2官能以下のラジカル重合性モノマーおよび/または(B)3官能以上のラジカル重合性モノマーが、炭素原子、酸素原子、水素原子および窒素原子から選択される原子のみから構成されていることが好ましく、炭素原子、酸素原子および水素原子のみから構成されていることがより好ましい。 Furthermore, in the present invention, (A) a bifunctional or less radically polymerizable monomer and / or (B) a trifunctional or more radically polymerizable monomer are selected only from atoms selected from carbon atom, oxygen atom, hydrogen atom and nitrogen atom. It is preferable to be comprised, and it is more preferable to be comprised only from a carbon atom, an oxygen atom, and a hydrogen atom.
 分子内の最も近いラジカル重合性基が、少なくとも9原子からなる2価の連結基で連結されているラジカル重合性モノマーとしては、具体的に以下の構造で表されるラジカル重合性モノマーが挙げられるがこれらに限定されない。
Figure JPOXMLDOC01-appb-C000016
As a radically polymerizable monomer in which the nearest radically polymerizable group in the molecule is linked by a divalent linking group consisting of at least 9 atoms, specifically, radically polymerizable monomers represented by the following structures can be mentioned Is not limited to these.
Figure JPOXMLDOC01-appb-C000016
 (A)2官能以下のラジカル重合性モノマーと(B)3官能以上のラジカル重合性モノマーの比率(質量比)は、95/5~20/80であることが好ましく、85/15~20/80であることがより好ましく、80/20~20/80であることがさらに好ましく、80/20~40/60であることがよりさらに好ましく、80/20~50/50が特に好ましい。 The ratio (mass ratio) of the (A) difunctional or less radically polymerizable monomer and the (B) trifunctional or higher radically polymerizable monomer is preferably 95/5 to 20/80, and 85/15 to 20 / It is more preferably 80, still more preferably 80/20 to 20/80, still more preferably 80/20 to 40/60, and particularly preferably 80/20 to 50/50.
 重合性モノマーの含有量は、(A)2官能以下のラジカル重合性モノマーと(B)3官能以上のラジカル重合性モノマーの合計量で、良好な接着強度と剥離性の観点から、前記接着性層の全固形分に対して、20~95質量%が好ましく、30~80質量%がより好ましく、50~75質量%がさらに好ましい。
(A)2官能以下のラジカル重合性モノマーと(B)3官能以上のラジカル重合性モノマーは各々必要に応じて2種以上を組み合わせて使用しても良い。
The content of the polymerizable monomer is the total amount of (A) a bifunctional or less radically polymerizable monomer and (B) a trifunctional or more radically polymerizable monomer, and from the viewpoint of good adhesive strength and releasability, the adhesiveness 20 to 95% by mass is preferable, 30 to 80% by mass is more preferable, and 50 to 75% by mass is more preferable, with respect to the total solid content of the layer.
The radical polymerizable monomer (A) having a functionality of two or less and the radical polymerizable monomer having a functionality of three or more (B) may be used in combination of two or more, if necessary.
(C)高分子化合物
 本発明の半導体装置製造用仮接着剤は、高分子化合物を含有することで塗布性が優れる。なお、ここでいう塗布性とは、塗布後の膜厚の均一性や塗布後の膜形成性のことをいう。
 本発明においては、高分子化合物は任意のものを使用できる。
 例えば、炭化水素樹脂、ポリスチレン樹脂(例えば、アクリルニトリル/ブタジエン/スチレン共重合体(ABS樹脂)、アクリルニトリル/スチレン共重合体(AS樹脂)、メチルメタクリレート/スチレン共重合体(MS樹脂)を含む)、ノボラック樹脂、フェノール樹脂、エポキシ樹脂、メラミン樹脂、ユリア樹脂、不飽和ポリエステル樹脂、アルキド樹脂、ポリウレタン樹脂、ポリイミド樹脂、ポリエチレン樹脂、ポリプロピレンv、ポリ塩化ビニル樹脂、ポリ酢酸ビニル樹脂、テフロン(登録商標)、(メタ)アクリル樹脂、ポリアミド樹脂、ポリアセタール樹脂、ポリカーボネート樹脂、ポリフェニレンエーテル樹脂、ポリブチレンテラフタレート樹脂、ポリエチレンテレフタラート樹脂、ポリフェニレンスルフィド樹脂、ポリスルホン樹脂、ポリエーテルスルホン樹脂、ポリアリレート樹脂、ポリエーテルエーテルケトン樹脂、ポリアミドイミド樹脂などの合成樹脂や、天然ゴムなどの天然樹脂が挙げられる。中でも、炭化水素樹脂、ABS樹脂、AS樹脂、MS樹脂、ポリウレタン樹脂、ノボラック樹脂、ポリイミド樹脂が好ましく、炭化水素樹脂、MS樹脂がさらに好ましく、アクリル樹脂、ABS樹脂、AS樹脂、MS樹脂がよりさらに好ましい。
 本発明において、バインダーは必要に応じて2種以上を組み合わせて使用しても良い。
(C) Polymer Compound The temporary adhesive for producing a semiconductor device of the present invention is excellent in coatability by containing a polymer compound. In addition, coating property said here means the uniformity of the film thickness after application | coating, and the film formation property after application.
In the present invention, any high molecular compound can be used.
For example, it contains hydrocarbon resin, polystyrene resin (eg, acrylonitrile / butadiene / styrene copolymer (ABS resin), acrylonitrile / styrene copolymer (AS resin), methyl methacrylate / styrene copolymer (MS resin) ), Novolac resin, phenol resin, epoxy resin, melamine resin, urea resin, unsaturated polyester resin, alkyd resin, polyurethane resin, polyimide resin, polyethylene resin, polypropylene v, polyvinyl chloride resin, polyvinyl acetate resin, Teflon (registration Trademarks, (meth) acrylic resin, polyamide resin, polyacetal resin, polycarbonate resin, polyphenylene ether resin, polybutylene teraphthalate resin, polyethylene terephthalate resin, polyphenylene sulfide resin, poly Sulfone resins, polyether sulfone resins, polyarylate resins, polyether ether ketone resin, and synthetic resins such as polyamide-imide resins, and natural resins such as natural rubber. Among them, hydrocarbon resin, ABS resin, AS resin, MS resin, polyurethane resin, novolak resin, polyimide resin are preferable, hydrocarbon resin and MS resin are more preferable, and acrylic resin, ABS resin, AS resin and MS resin are further more preferable.
In the present invention, the binder may be used in combination of two or more as needed.
 本発明においては、炭化水素樹脂として任意のものを使用できる。
 本発明における炭化水素樹脂は基本的には炭素原子と水素原子のみからなる樹脂を意味するが、基本となる骨格が炭化水素樹脂であれば、側鎖としてその他の原子を含んでいても良い。すなわち、炭素原子と水素原子のみからなる炭化水素樹脂に、アクリル樹脂、ポリビニルアルコール樹脂、ポリビニルアセタール樹脂、ポリビニルピロリドン樹脂のように、主鎖に炭化水素基以外の官能基が直接結合する場合も本発明における炭化水素樹脂に包含されるものであり、この場合、主鎖に炭化水素基が直接結合されてなる繰り返し単位の含有量が、樹脂の全繰り返し単位に対して30モル%以上であることが好ましい。
In the present invention, any hydrocarbon resin can be used.
The hydrocarbon resin in the present invention basically means a resin consisting only of carbon atoms and hydrogen atoms, but if the basic skeleton is a hydrocarbon resin, it may contain other atoms as side chains. That is, even when a functional group other than a hydrocarbon group is directly bonded to the main chain, such as acrylic resin, polyvinyl alcohol resin, polyvinyl acetal resin and polyvinyl pyrrolidone resin, to a hydrocarbon resin consisting only of carbon atoms and hydrogen atoms. It is included in the hydrocarbon resin in the invention, and in this case, the content of the repeating unit in which the hydrocarbon group is directly bonded to the main chain is 30 mol% or more with respect to all the repeating units of the resin. Is preferred.
 上記条件に合致する炭化水素樹脂としては例えば、ポリスチレン樹脂、テルペン樹脂、テルペンフェノール樹脂、変性テルペン樹脂、水添テルペン樹脂、水添テルペンフェノール樹脂、ロジン、ロジンエステル、水添ロジン、水添ロジンエステル、重合ロジン、重合ロジンエステル、変性ロジン、ロジン変性フェノール樹脂、アルキルフェノール樹脂、脂肪族石油樹脂、芳香族石油樹脂、水添石油樹脂、変性石油樹脂、脂環族石油樹脂、クマロン石油樹脂、インデン石油樹脂、ポリスチレン-ポリオレフィン共重合体、オレフィンポリマー(例えば、メチルペンテン共重合体)、および、シクロオレフィンポリマー(例えば、ノルボルネン共重合体、ジシクロペンタジエン共重合体、テトラシクロドデセン共重合体)などが挙げられる。 Examples of hydrocarbon resins meeting the above conditions include polystyrene resin, terpene resin, terpene phenol resin, modified terpene resin, hydrogenated terpene resin, hydrogenated terpene phenol resin, rosin, rosin ester, hydrogenated rosin, hydrogenated rosin ester , Polymerized rosin, polymerized rosin ester, modified rosin, rosin modified phenolic resin, alkylphenol resin, aliphatic petroleum resin, aromatic petroleum resin, hydrogenated petroleum resin, modified petroleum resin, alicyclic petroleum resin, coumarone petroleum resin, indene petroleum oil Resin, polystyrene-polyolefin copolymer, olefin polymer (eg, methylpentene copolymer), cycloolefin polymer (eg, norbornene copolymer, dicyclopentadiene copolymer, tetracyclododecene copolymer), etc. Can be mentioned.
 炭化水素樹脂は、中でも、ポリスチレン樹脂、テルペン樹脂、ロジン、石油樹脂、水素化ロジン、重合ロジン、オレフィンポリマー、または、シクロオレフィンポリマーであることが好ましく、ポリスチレン樹脂、テルペン樹脂、ロジン、オレフィンポリマー、または、シクロオレフィンポリマーであることがより好ましく、ポリスチレン樹脂、テルペン樹脂、ロジン、オレフィンポリマー、ポリスチレン樹脂、または、シクロオレフィンポリマーであることがさらに好ましく、ポリスチレン樹脂、テルペン樹脂、ロジン、シクロオレフィンポリマー、または、オレフィンポリマーであることがよりさらにポリスチレン樹脂またはシクロオレフィンモノマーポリマーであることが特に好ましい。 The hydrocarbon resin is preferably, among others, polystyrene resin, terpene resin, rosin, petroleum resin, hydrogenated rosin, polymerized rosin, olefin polymer, or cycloolefin polymer, and polystyrene resin, terpene resin, rosin, olefin polymer, Alternatively, a cycloolefin polymer is more preferable, and a polystyrene resin, a terpene resin, a rosin, an olefin polymer, a polystyrene resin, or a cycloolefin polymer is more preferable, and a polystyrene resin, a terpene resin, a rosin, a cycloolefin polymer Or, it is particularly preferable that the polymer is an olefin polymer, more preferably a polystyrene resin or a cycloolefin monomer polymer.
 ポリスチレン樹脂としては、具体的にはポリスチレン、スチレン・アクリロニトリル樹脂、アクリロニトリル・ブタジエン・スチレン樹脂、メタクリル酸メチル・スチレン樹脂が挙げられる。好ましくは、メタクリル酸メチル・スチレン樹脂である。半導体基板の高温処理工程に対する耐熱性が求められることから250℃加熱時のアウトガスの発生量が3質量%以下が好ましい。より好ましくは2質量%以下の樹脂が好ましい。メタクリル酸メチル・スチレン樹脂の市販品として、エスチレンMS-200NT、MS-300、MS-500、MS-600(新日鉄住金化学(株))や、セビアンMAS10、MAS30(ダイセルポリマー(株)が特に好ましく使用できる。 Specific examples of the polystyrene resin include polystyrene, styrene-acrylonitrile resin, acrylonitrile-butadiene-styrene resin, and methyl methacrylate-styrene resin. Preferably, it is methyl methacrylate styrene resin. The amount of outgas generation at the time of heating at 250 ° C. is preferably 3% by mass or less because heat resistance to a high temperature treatment process of a semiconductor substrate is required. More preferably, the resin is 2% by mass or less. Commercial products of methyl methacrylate / styrene resin include: Estyrene MS-200 NT, MS-300, MS-500, MS-600 (Nippon Steel Sumikin Chemical Co., Ltd.), Sebian MAS 10, MAS 30 (Daicel Polymer Co., Ltd.) It can be used.
 シクロオレフィンポリマーとしては、ノルボルネン系重合体、単環の環状オレフィンの重合体、環状共役ジエンの重合体、ビニル脂環式炭化水素重合体、およびこれら重合体の水素化物などが挙げられる。シクロオレフィンポリマーの好ましい例としては、下記一般式(II)で表される繰り返し単位を少なくとも1種以上含む付加(共)重合体、および、一般式(I)で表される繰り返し単位の少なくとも1種以上をさらに含んでなる付加(共)重合体が挙げられる。また、シクロオレフィンポリマーの他の好ましい例としては、一般式(III)で表される環状繰り返し単位を少なくとも1種含む開環(共)重合体が挙げられる。 Examples of cycloolefin polymers include norbornene polymers, polymers of monocyclic olefins, polymers of cyclic conjugated dienes, vinyl alicyclic hydrocarbon polymers, and hydrides of these polymers. Preferred examples of the cycloolefin polymer include an addition (co) polymer containing at least one or more repeating units represented by the following general formula (II), and at least one of the repeating units represented by the general formula (I) Addition (co) polymers further comprising species may be mentioned. Moreover, as another preferable example of a cycloolefin polymer, the ring-opening (co) polymer which contains at least 1 sort (s) of cyclic repeating unit represented by General formula (III) is mentioned.
Figure JPOXMLDOC01-appb-C000017
Figure JPOXMLDOC01-appb-C000017
 式中、mは0~4の整数を表す。R1~R6は、それぞれ、水素原子または炭素数1~10の炭化水素基を表し、X1~X3、および、Y1~Y3は、それぞれ、水素原子、炭素数1~10の炭化水素基、ハロゲン原子、ハロゲン原子で置換された炭素数1~10の炭化水素基、-(CH2)nCOOR11、-(CH2)nOCOR12、-(CH2)nNCO、-(CH2)nNO2、-(CH2)nCN、-(CH2)nCONR1314、-(CH2)nNR1516、-(CH2)nOZ、-(CH2)nW、または、X1とY1、X2とY2、若しくはX3とY3から構成された(-CO)2O、(-CO)2NR17を表す。R11、R12、R13、R14、R15、R16およびR17は、それぞれ、水素原子、または、炭化水素基(好ましくは炭素数1~20の炭化水素基)、Zは、炭化水素基、または、ハロゲンで置換された炭化水素基を表し、Wは、SiR18pD3-p(R18は炭素数1~10の炭化水素基を表し、Dはハロゲン原子を表し、-OCOR18または-OR18を表し、pは0~3の整数を示す)を表す。nは0~10の整数を表す。 In the formula, m represents an integer of 0 to 4. R 1 to R 6 each independently represent a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms, and X 1 to X 3 and Y 1 to Y 3 each independently represent a hydrogen atom or 1 to 10 carbon atoms A hydrocarbon group, a halogen atom, a hydrocarbon group having 1 to 10 carbon atoms substituted with a halogen atom,-(CH 2 ) nCOOR 11 ,-(CH 2 ) n OCOR 12 ,-(CH 2 ) n NCO,-(CH 2 ) NNO 2 ,-(CH 2 ) nCN,-(CH 2 ) nCONR 13 R 14 ,-(CH 2 ) nNR 15 R 16 ,-(CH 2 ) nOZ,-(CH 2 ) nW or X 1 and (—CO) 2 O, (—CO) 2 NR 17 composed of Y 1 , X 2 and Y 2 , or X 3 and Y 3 . R 11 , R 12 , R 13 , R 14 , R 15 , R 16 and R 17 each represent a hydrogen atom or a hydrocarbon group (preferably a hydrocarbon group having a carbon number of 1 to 20), and Z represents a carbon atom H represents a hydrogen group or a hydrocarbon group substituted with a halogen, W represents SiR 18 pD3-p (R 18 represents a hydrocarbon group having 1 to 10 carbon atoms, D represents a halogen atom, -OCOR 18 Or -OR 18 is represented, and p is an integer of 0 to 3). n represents an integer of 0 to 10.
 ノルボルネン系重合体は、特開平10-7732号公報、特表2002-504184号公報、US2004/229157A1号公報あるいはWO2004/070463A1号公報等に開示されている。ノルボルネン系重合体は、ノルボルネン系多環状不飽和化合物同士を付加重合することによって得ることができる。また、必要に応じ、ノルボルネン系多環状不飽和化合物と、エチレン、プロピレン、ブテン;ブタジエン、イソプレンのような共役ジエン;エチリデンノルボルネンのような非共役ジエンとを付加重合することもできる。このノルボルネン系重合体は、三井化学(株)よりアペルの商品名で発売されており、ガラス転移温度(Tg)の異なる例えばAPL8008T(Tg70℃)、APL6013T(Tg125℃)あるいはAPL6015T(Tg145℃)などのグレードがある。ポリプラスチック(株)よりTOPAS8007、同5013、同6013、同6015などのペレットが発売されている。
 さらに、Ferrania社よりAppear3000が発売されている。
The norbornene polymers are disclosed in JP-A-10-7732, JP-A-2002-504184, US2004 / 229157A1 or WO2004 / 070463A1. The norbornene-based polymer can be obtained by addition polymerization of norbornene-based polycyclic unsaturated compounds. If necessary, norbornene-based polycyclic unsaturated compounds and ethylene, propylene, butene; conjugated dienes such as butadiene and isoprene; and nonconjugated dienes such as ethylidene norbornene can also be addition-polymerized. This norbornene-based polymer is marketed by Mitsui Chemicals, Inc. under the trade name of Apel, and has a different glass transition temperature (Tg), such as APL 8008 T (Tg 70 ° C.), APL 6013 T (Tg 125 ° C.) or APL 6015 T (Tg 145 ° C.) There is a grade of Pellets such as TOPAS 8007, 5013, 6013 and 6015 are commercially available from Polyplastics Co., Ltd.
In addition, the Appear 3000 has been marketed by Ferrania.
 ノルボルネン系重合体の水素化物は、特開平1-240517号公報、特開平7-196736号公報、特開昭60-26024号公報、特開昭62-19801号公報、特開2003-1159767号公報あるいは特開2004-309979号公報等に開示されているように、多環状不飽和化合物を付加重合あるいはメタセシス開環重合した後、水素添加することにより製造できる。
 前記一般式(III)中、R5およびR6は、水素原子またはメチル基であることが好ましく、X3およびY3は水素原子であることが好ましく、その他の基は適宜選択される。このノルボルネン系重合体は、JSR(株)からアートン(Arton)GあるいはアートンFという商品名で発売されており、また日本ゼオン(株)からゼオノア(Zeonor)ZF14、ZF16、ゼオネックス(Zeonex)250、同280、同480Rという商品名で市販されており、これらを使用することができる。
The hydrides of norbornene polymers are disclosed in JP-A-1-240517, JP-A-7-196736, JP-A-60-26024, JP-A-62-19801, JP-A-2003-1159767. Alternatively, as disclosed in JP-A-2004-309979, etc., it can be produced by addition polymerization or metathesis ring-opening polymerization of a polycyclic unsaturated compound, followed by hydrogenation.
In the general formula (III), R 5 and R 6 are preferably a hydrogen atom or a methyl group, X 3 and Y 3 are preferably a hydrogen atom, and the other groups are appropriately selected. This norbornene polymer is marketed by JSR Corporation under the trade name Arton G or Arton F, and Nippon Zeon Co., Ltd. sells Zeonor ZF14, ZF16, Zeonex 250, They are commercially available under the trade names 280 and 480R, and these can be used.
 高分子化合物のゲルパーエミッションクロマトグラフィー(GPC)法によるポリスチレン換算の重量平均分子量は、10,000~1,000,000であることが好ましく、50,000~500,000であることが好ましく、100,000~300,000であることがより好ましい。 The weight average molecular weight of the polymer compound in terms of polystyrene equivalent by gel per emission chromatography (GPC) method is preferably 10,000 to 1,000,000, and preferably 50,000 to 500,000. More preferably, it is 100,000 to 300,000.
 高分子化合物の含有量は、本発明の仮接着剤の全固形分に対して、5質量%以上であることが好ましく、10質量%以上であることがより好ましく、20質量%以上であることがさらに好ましい。
 また、高分子化合物の含有量は、本発明の仮接着剤の全固形分に対して、70質量%以下であることが好ましく、60質量%以下であることがより好ましく、50質量%以下であることがさらに好ましく、40質量%以下であることが特に好ましい。
 高分子化合物は1種類のみ用いても良いし、2種類以上用いても良い。2種類以上用いる場合は、合計量が上記範囲となることが好ましい。
The content of the polymer compound is preferably 5% by mass or more, more preferably 10% by mass or more, and more preferably 20% by mass or more based on the total solid content of the temporary adhesive of the present invention. Is more preferred.
The content of the polymer compound is preferably 70% by mass or less, more preferably 60% by mass or less, and 50% by mass or less, based on the total solid content of the temporary adhesive of the present invention. It is more preferable that the content be 40% by mass or less.
Only one type of polymer compound may be used, or two or more types may be used. When using 2 or more types, it is preferable that a total amount becomes the said range.
 また、ラジカル重合性モノマーおよび高分子化合物の含有量の比率(質量比)(ラジカル重合性モノマー/高分子化合物)は、90/10~10/90であることが好ましく、80/20~20/80であることがより好ましく、70/30~30/70であることがさらに好ましい。 The ratio (mass ratio) of the content of the radically polymerizable monomer and the polymer compound (radically polymerizable monomer / polymer compound) is preferably 90/10 to 10/90, and preferably 80/20 to 20 /. It is more preferably 80, and still more preferably 70/30 to 30/70.
<(D)ラジカル重合開始剤>
 本発明の半導体装置製造用仮接着剤は、ラジカル重合開始剤、すなわち活性光線又は放射線の照射(光照射)、又は熱によりラジカルを発生する化合物を含有する。
 本発明の半導体装置製造用仮接着剤がラジカル重合開始剤を有することにより、接着性層へ光を照射又は加熱することで、ラジカルによる硬化反応が起こり、光照射部又は加熱部における接着性を低下できる。
 活性光線又は放射線の照射によりラジカルを発生する化合物(以下、単に、光ラジカル重合開始剤とも言う)としては、例えば、以下に述べる重合開始剤として知られているものを用いることができる。
 前記重合開始剤としては、前記重合性モノマーとしての重合性基を有する反応性化合物における重合反応(架橋反応)を開始する能力を有する限り、特に制限はなく、公知の重合開始剤の中から適宜選択することができる。例えば、紫外線領域から可視の光線に対して感光性を有するものが好ましい。また、光励起された増感剤と何らかの作用を生じ、活性ラジカルを生成する活性剤であってもよい。
 また、前記重合開始剤は、約300nm~800nm(好ましくは330nm~500nm)の範囲内に少なくとも約50の分子吸光係数を有する化合物を、少なくとも1種含有していることが好ましい。
<(D) Radical polymerization initiator>
The temporary adhesive for producing a semiconductor device of the present invention contains a radical polymerization initiator, that is, a compound which generates radicals by irradiation with actinic rays or radiation (light irradiation) or heat.
Since the temporary adhesive for producing a semiconductor device of the present invention has a radical polymerization initiator, the adhesive layer is irradiated or heated with light, so that a curing reaction by radicals occurs, and the adhesiveness in the light irradiation part or the heating part It can decrease.
As a compound which generates a radical upon irradiation with an actinic ray or radiation (hereinafter, also simply referred to as a photoradical polymerization initiator), for example, those known as polymerization initiators described below can be used.
The polymerization initiator is not particularly limited as long as it has an ability to initiate a polymerization reaction (crosslinking reaction) in a reactive compound having a polymerizable group as the polymerizable monomer, and any of known polymerization initiators is appropriately selected. It can be selected. For example, those having photosensitivity to light rays visible from the ultraviolet region are preferable. In addition, it may be an activator which produces an active radical by causing an action with a photoexcited sensitizer.
The polymerization initiator preferably contains at least one compound having a molecular absorption coefficient of at least about 50 in the range of about 300 nm to 800 nm (preferably 330 nm to 500 nm).
 前記重合開始剤としては、公知の化合物を制限なく使用できるが、例えば、ハロゲン化炭化水素誘導体(例えば、トリアジン骨格を有するもの、オキサジアゾール骨格を有するもの、トリハロメチル基を有するものなど)、アシルホスフィンオキサイド等のアシルホスフィン化合物、ヘキサアリールビイミダゾール、オキシム誘導体等のオキシム化合物、有機過酸化物、チオ化合物、ケトン化合物、芳香族オニウム塩、ケトオキシムエーテル、アミノアセトフェノン化合物、ヒドロキシアセトフェノン、アゾ系化合物、アジド化合物、メタロセン化合物、有機ホウ素化合物、鉄アレーン錯体などが挙げられる。 As the polymerization initiator, known compounds can be used without limitation, and for example, halogenated hydrocarbon derivatives (for example, those having a triazine skeleton, those having an oxadiazole skeleton, those having a trihalomethyl group, etc.), Acyl phosphine compounds such as acyl phosphine oxides, oxime compounds such as hexaaryl biimidazole, oxime derivatives, organic peroxides, thio compounds, ketone compounds, aromatic onium salts, ketoxime ether, aminoacetophenone compounds, hydroxyacetophenone, azo system Compounds, azide compounds, metallocene compounds, organic boron compounds, iron arene complexes and the like can be mentioned.
 前記トリアジン骨格を有するハロゲン化炭化水素化合物としては、例えば、若林ら著、Bull.Chem.Soc.Japan,42、2924(1969)記載の化合物、英国特許1388492号明細書記載の化合物、特開昭53-133428号公報記載の化合物、独国特許3337024号明細書記載の化合物、F.C.SchaeferなどによるJ.Org.Chem.;29、1527(1964)記載の化合物、特開昭62-58241号公報記載の化合物、特開平5-281728号公報記載の化合物、特開平5-34920号公報記載化合物、米国特許第4212976号明細書に記載されている化合物、などが挙げられる。 Examples of the halogenated hydrocarbon compound having a triazine skeleton include, for example, Wakabayashi et al., Bull. Chem. Soc. Japan, 42, 2924 (1969), a compound described in British Patent 1388492, a compound described in JP-A-53-133428, a compound described in German Patent 3337024, an F. compound. C. Schaefer et al. Org. Chem. 29, 1527 (1964), compounds described in JP-A-62-58241, compounds described in JP-A-5-281728, compounds described in JP-A-5-34920, specification of U.S. Pat. No. 4,129,976 Compounds described in the book, and the like.
 前記米国特許第4212976号明細書に記載されている化合物としては、例えば、オキサジアゾール骨格を有する化合物(例えば、2-トリクロロメチル-5-フェニル-1,3,4-オキサジアゾール、2-トリクロロメチル-5-(4-クロロフェニル)-1,3,4-オキサジアゾール、2-トリクロロメチル-5-(1-ナフチル)-1,3,4-オキサジアゾール、2-トリクロロメチル-5-(2-ナフチル)-1,3,4-オキサジアゾール、2-トリブロモメチル-5-フェニル-1,3,4-オキサジアゾール、2-トリブロモメチル-5-(2-ナフチル)-1,3,4-オキサジアゾール;2-トリクロロメチル-5-スチリル-1,3,4-オキサジアゾール、2-トリクロロメチル-5-(4-クロルスチリル)-1,3,4-オキサジアゾール、2-トリクロロメチル-5-(4-メトキシスチリル)-1,3,4-オキサジアゾール、2-トリクロロメチル-5-(1-ナフチル)-1,3,4-オキサジアゾール、2-トリクロロメチル-5-(4-n-ブトキシスチリル)-1,3,4-オキサジアゾール、2-トリプロモメチル-5-スチリル-1,3,4-オキサジアゾールなど)などが挙げられる。 Examples of the compounds described in the aforementioned US Pat. No. 4,129,976 include compounds having an oxadiazole skeleton (eg, 2-trichloromethyl-5-phenyl-1,3,4-oxadiazole, 2- Trichloromethyl-5- (4-chlorophenyl) -1,3,4-oxadiazole, 2-trichloromethyl-5- (1-naphthyl) -1,3,4-oxadiazole, 2-trichloromethyl-5 -(2-naphthyl) -1,3,4-oxadiazole, 2-tribromomethyl-5-phenyl-1,3,4-oxadiazole, 2-tribromomethyl-5- (2-naphthyl) -1,3,4-oxadiazole; 2-trichloromethyl-5-styryl-1,3,4-oxadiazole, 2-trichloromethyl-5- (4-chlorostyryl) ) -1,3,4-oxadiazole, 2-trichloromethyl-5- (4-methoxystyryl) -1,3,4-oxadiazole, 2-trichloromethyl-5- (1-naphthyl) -1 , 3,4-oxadiazole, 2-trichloromethyl-5- (4-n-butoxystyryl) -1,3,4-oxadiazole, 2-tribromomethyl-5-styryl-1,3,4 -Oxadiazole etc.) and the like.
 また、上記以外の重合開始剤として、アクリジン誘導体(例えば、9-フェニルアクリジン、1,7-ビス(9,9’-アクリジニル)ヘプタンなど)、N-フェニルグリシンなど、ポリハロゲン化合物(例えば、四臭化炭素、フェニルトリブロモメチルスルホン、フェニルトリクロロメチルケトンなど)、クマリン類(例えば、3-(2-ベンゾフラノイル)-7-ジエチルアミノクマリン、3-(2-ベンゾフロイル)-7-(1-ピロリジニル)クマリン、3-ベンゾイル-7-ジエチルアミノクマリン、3-(2-メトキシベンゾイル)-7-ジエチルアミノクマリン、3-(4-ジメチルアミノベンゾイル)-7-ジエチルアミノクマリン、3,3’-カルボニルビス(5,7-ジ-n-プロポキシクマリン)、3,3’-カルボニルビス(7-ジエチルアミノクマリン)、3-ベンゾイル-7-メトキシクマリン、3-(2-フロイル)-7-ジエチルアミノクマリン、3-(4-ジエチルアミノシンナモイル)-7-ジエチルアミノクマリン、7-メトキシ-3-(3-ピリジルカルボニル)クマリン、3-ベンゾイル-5,7-ジプロポキシクマリン、7-ベンゾトリアゾール-2-イルクマリン、また、特開平5-19475号公報、特開平7-271028号公報、特開2002-363206号公報、特開2002-363207号公報、特開2002-363208号公報、特開2002-363209号公報などに記載のクマリン化合物など)、アシルホスフィンオキサイド類(例えば、ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキサイド、ビス(2,6-ジメトキシベンゾイル)-2,4,4-トリメチル-ペンチルフェニルホスフィンオキサイド、LucirinTPOなど)、メタロセン類(例えば、ビス(η5-2,4-シクロペンタジエン-1-イル)-ビス(2,6-ジフロロ-3-(1H-ピロール-1-イル)-フェニル)チタニウム、η5-シクロペンタジエニル-η6-クメニル-アイアン(1+)-ヘキサフロロホスフェート(1-)など)、特開昭53-133428号公報、特公昭57-1819号公報、同57-6096号公報、及び米国特許第3615455号明細書に記載された化合物などが挙げられる。 In addition, as polymerization initiators other than those described above, acridine derivatives (eg, 9-phenylacridine, 1,7-bis (9,9'-acridinyl) heptane, etc.), N-phenylglycine, etc., polyhalogen compounds (eg, four) Carbon bromide, phenyl tribromomethyl sulfone, phenyl trichloromethyl ketone etc., coumarins (eg, 3- (2-benzofuranoyl) -7-diethylaminocoumarin, 3- (2-benzofuroyl) -7- (1-) Pyrrolidinyl) coumarin, 3-benzoyl-7-diethylaminocoumarin, 3- (2-methoxybenzoyl) -7-diethylaminocoumarin, 3- (4-dimethylaminobenzoyl) -7-diethylaminocoumarin, 3,3'-carbonylbis ( 5,7-di-n-propoxycoumarin), 3,3'-car Nylbis (7-diethylaminocoumarin), 3-benzoyl-7-methoxycoumarin, 3- (2-furoyl) -7-diethylaminocoumarin, 3- (4-diethylaminocinnamoyl) -7-diethylaminocoumarin, 7-methoxy-3 -(3-Pyridylcarbonyl) coumarin, 3-benzoyl-5,7-dipropoxycoumarin, 7-benzotriazol-2-ylcoumarin, and JP-A-5-19475 and JP-A-7-2721028. 2002-363206, JP-A-2002-363207, JP-A-2002-363208, JP-A-2002-363209, etc., coumarin compounds, etc., acyl phosphine oxides (eg, bis (2, 4 , 6-Trimethylbenzoyl) -phenyl phosphite Oxides, bis (2,6-dimethoxybenzoyl) -2,4,4-trimethyl-pentylphenyl phosphine oxide, LucirinTPO etc., metallocenes (eg bis (η5-2,4-cyclopentadien-1-yl) -Bis (2,6-difluoro-3- (1H-pyrrol-1-yl) -phenyl) titanium, 5-5-cyclopentadienyl-η6-cumenyl-iron (1 +)-hexafluorophosphate (1-), etc. And JP-A-53-133428, JP-B-57-1819, JP-A-57-6096, and compounds described in US Pat. No. 3,615,455.
 前記ケトン化合物としては、例えば、ベンゾフェノン、2-メチルベンゾフェノン、3-メチルベンゾフェノン、4-メチルベンゾフェノン、4-メトキシベンゾフェノン、2-クロロベンゾフェノン、4-クロロベンゾフェノン、4-ブロモベンゾフェノン、2-カルボキシベンゾフェノン、2-エトキシカルボニルベンゾフェノン、ベンゾフェノンテトラカルボン酸又はそのテトラメチルエステル、4,4’-ビス(ジアルキルアミノ)ベンゾフェノン類(例えば、4,4’-ビス(ジメチルアミノ)ベンゾフェノン、4,4’-ビスジシクロヘキシルアミノ)ベンゾフェノン、4,4’-ビス(ジエチルアミノ)ベンゾフェノン、4,4’-ビス(ジヒドロキシエチルアミノ)ベンゾフェノン、4-メトキシ-4’-ジメチルアミノベンゾフェノン、4,4’-ジメトキシベンゾフェノン、4-ジメチルアミノベンゾフェノン、4-ジメチルアミノアセトフェノン、ベンジル、アントラキノン、2-t-ブチルアントラキノン、2-メチルアントラキノン、フェナントラキノン、キサントン、チオキサントン、2-クロル-チオキサントン、2,4-ジエチルチオキサントン、フルオレノン、2-ベンジル-ジメチルアミノ-1-(4-モルホリノフェニル)-1-ブタノン、2-メチル-1-〔4-(メチルチオ)フェニル〕-2-モルホリノ-1-プロパノン、2-ヒドロキシ-2-メチル-〔4-(1-メチルビニル)フェニル〕プロパノールオリゴマー、ベンゾイン、ベンゾインエーテル類(例えば、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインプロピルエーテル、ベンゾインイソプロピルエーテル、ベンゾインフェニルエーテル、ベンジルジメチルケタール)、アクリドン、クロロアクリドン、N-メチルアクリドン、N-ブチルアクリドン、N-ブチル-クロロアクリドンなどが挙げられる。
 市販品では、カヤキュアーDETX(日本化薬製)も好適に用いられる。
Examples of the ketone compound include benzophenone, 2-methylbenzophenone, 3-methylbenzophenone, 4-methylbenzophenone, 4-methoxybenzophenone, 2-chlorobenzophenone, 4-chlorobenzophenone, 4-bromobenzophenone, 2-carboxybenzophenone, 2-Ethoxycarbonylbenzophenone, benzophenonetetracarboxylic acid or its tetramethyl ester, 4,4'-bis (dialkylamino) benzophenones (eg, 4,4'-bis (dimethylamino) benzophenone, 4,4'-bisdicyclohexyl Amino) benzophenone, 4,4'-bis (diethylamino) benzophenone, 4,4'-bis (dihydroxyethylamino) benzophenone, 4-methoxy-4'-dimethylaminobenzophene , 4,4'-Dimethoxybenzophenone, 4-dimethylaminobenzophenone, 4-dimethylaminoacetophenone, benzyl, anthraquinone, 2-t-butyl anthraquinone, 2-methylanthraquinone, phenanthraquinone, xanthone, thioxanthone, 2-chloro anthraquinone -Thioxanthone, 2,4-diethylthioxanthone, fluorenone, 2-benzyl-dimethylamino-1- (4-morpholinophenyl) -1-butanone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholino -1-propanone, 2-hydroxy-2-methyl- [4- (1-methylvinyl) phenyl] propanol oligomer, benzoin, benzoin ethers (eg, benzoin methyl ether, benzoin ethyl ether, benzoin prop Ether, benzoin isopropyl ether, benzoin phenyl ether, benzyl dimethyl ketal), acridone, chloro acridone, N- methyl acridone, N- butyl acridone, N- butyl - such as chloro acrylic pyrrolidone.
Among commercial products, Kayacure DETX (manufactured by Nippon Kayaku Co., Ltd.) is also suitably used.
 光重合開始剤としては、ヒドロキシアセトフェノン化合物、アミノアセトフェノン化合物、及び、アシルホスフィン化合物も好適に用いることができる。より具体的には、例えば、特開平10-291969号公報に記載のアミノアセトフェノン系開始剤、特許第4225898号公報に記載のアシルホスフィンオキシド系開始剤も用いることができる。
 ヒドロキシアセトフェノン系開始剤としては、IRGACURE-184、DAROCUR-1173、IRGACURE-500、IRGACURE-2959、IRGACURE-127(商品名:いずれもBASF社製)を用いることができる。アミノアセトフェノン系開始剤としては、市販品であるIRGACURE-907、IRGACURE-369、及び、IRGACURE-379(商品名:いずれもBASF社製)を用いることができる。アミノアセトフェノン系開始剤として、365nmまたは405nm等の長波光源に吸収波長がマッチングされた特開2009-191179公報に記載の化合物も用いることができる。また、アシルホスフィン系開始剤としては市販品であるIRGACURE-819やDAROCUR-TPO(商品名:いずれもBASF社製)を用いることができる。
As the photopolymerization initiator, a hydroxyacetophenone compound, an aminoacetophenone compound, and an acyl phosphine compound can also be suitably used. More specifically, for example, an aminoacetophenone initiator described in JP-A-10-291969 and an acylphosphine oxide initiator described in Japanese Patent No. 4225898 can also be used.
As a hydroxyacetophenone type initiator, IRGACURE-184, DAROCUR-1173, IRGACURE-500, IRGACURE-2959, IRGACURE-127 (trade names: all manufactured by BASF, Inc.) can be used. As aminoacetophenone initiators, commercially available products IRGACURE-907, IRGACURE-369, and IRGACURE-379 (trade names: all manufactured by BASF AG) can be used. As the aminoacetophenone-based initiator, compounds described in JP-A-2009-191179 in which the absorption wavelength is matched to a long wave light source such as 365 nm or 405 nm can also be used. Moreover, as an acyl phosphine type | system | group initiator, IRGACURE-819 and DAROCUR-TPO (brand name: all are BASF Corporation make) which are commercial items can be used.
 光重合開始剤として、より好ましくはオキシム系化合物が挙げられる。オキシム系開始剤の具体例としては、特開2001-233842号記載の化合物、特開2000-80068号記載の化合物、特開2006-342166号記載の化合物を用いることができる。 As a photoinitiator, More preferably, an oxime type compound is mentioned. As specific examples of the oxime initiator, compounds described in JP-A-2001-233842, compounds described in JP-A-2000-80068, and compounds described in JP-A-2006-342166 can be used.
 本発明で重合開始剤として好適に用いられるオキシム誘導体等のオキシム化合物としては、例えば、3-ベンゾイロキシイミノブタン-2-オン、3-アセトキシイミノブタン-2-オン、3-プロピオニルオキシイミノブタン-2-オン、2-アセトキシイミノペンタン-3-オン、2-アセトキシイミノ-1-フェニルプロパン-1-オン、2-ベンゾイロキシイミノ-1-フェニルプロパン-1-オン、3-(4-トルエンスルホニルオキシ)イミノブタン-2-オン、及び2-エトキシカルボニルオキシイミノ-1-フェニルプロパン-1-オンなどが挙げられる。 Examples of oxime compounds such as oxime derivatives which are preferably used as a polymerization initiator in the present invention include 3-benzoyloxyiminobutan-2-one, 3-acetoxyiminobutan-2-one and 3-propionyloxyiminobutane -2-one, 2-acetoxyiminopentan-3-one, 2-acetoxyimino-1-phenylpropan-1-one, 2-benzoyloxyimino-1-phenylpropan-1-one, 3- (4- (4- (4-hydroxy-4-amino) phenyl) Toluenesulfonyloxy) iminobutan-2-one, 2-ethoxycarbonyloxyimino-1-phenylpropan-1-one and the like can be mentioned.
 オキシムエステル化合物としては、J.C.S.Perkin II(1979年)p p.1653-1660)、J.C.S.Perkin II(1979年)pp.156-162、Journal of Photopolymer Science and Technology(1995年)pp.202-232、特開2000-66385号公報記載の化合物、特開2000-80068号公報、特表2004-534797号公報、特開2006-342166号公報の各公報に記載の化合物等が挙げられる。
 市販品ではIRGACURE-OXE01(BASF社製)、IRGACURE-OXE02(BASF社製)も好適に用いられる。
As oxime ester compounds, J.I. C. S. Perkin II (1979) p. 1653-1660), J.F. C. S. Perkin II (1979) pp. 156-162, Journal of Photopolymer Science and Technology (1995) pp. 202-232, compounds described in JP-A-2000-66385, and compounds described in JP-A-2000-80068, JP-A-2004-534797, and JP-A-2006-342166.
Among commercially available products, IRGACURE-OXE01 (manufactured by BASF) and IRGACURE-OXE02 (manufactured by BASF) are also suitably used.
 また上記記載以外のオキシムエステル化合物として、カルバゾールN位にオキシムが連結した特表2009-519904号公報に記載の化合物、ベンゾフェノン部位にヘテロ置換基が導入された米国特許7626957号公報に記載の化合物、色素部位にニトロ基が導入された特開2010-15025号公報および米国特許公開2009-292039号記載の化合物、国際公開特許2009-131189号公報に記載のケトオキシム系化合物、トリアジン骨格とオキシム骨格を同一分子内に含有する米国特許7556910号公報に記載の化合物、405nmに吸収極大を有しg線光源に対して良好な感度を有する特開2009-221114号公報記載の化合物、などを用いてもよい。 Further, as oxime ester compounds other than those described above, compounds described in JP-T-2009-519904, in which an oxime is linked to the carbazole N-position, and compounds described in US Pat. No. 7,626,957, in which a hetero substituent is introduced in the benzophenone moiety, Compounds described in JP-A-2010-15025 and U.S. Patent Publication 2009-292039 in which a nitro group is introduced at a dye site, ketooxime compounds described in WO2009-131189, triazine skeleton and oxime skeleton identical The compound described in US Pat. No. 7,556,910 contained in the molecule, the compound described in JP 2009-221114 A having an absorption maximum at 405 nm and good sensitivity to a g-line light source may be used. .
 好ましくはさらに、特開2007-231000号公報、及び、特開2007-322744号公報に記載される環状オキシム化合物に対しても好適に用いることができる。環状オキシム化合物の中でも、特に特開2010-32985号公報、特開2010-185072号公報に記載されるカルバゾール色素に縮環した環状オキシム化合物は、高い光吸収性を有し高感度化の観点から好ましい。
 また、オキシム化合物の特定部位に不飽和結合を有する特開2009-242469号公報に記載の化合物も、重合不活性ラジカルから活性ラジカルを再生することで高感度化を達成でき好適に使用することができる。
Preferably, the cyclic oxime compounds described in JP2007-231000A and JP2007-322744A can also be suitably used. Among cyclic oxime compounds, cyclic oxime compounds fused to a carbazole dye described in, for example, JP-A-2010-32985 and JP-A-2010-185072 have high light absorption and high sensitivity. preferable.
In addition, the compound described in JP-A-2009-242469, which has an unsaturated bond at a specific site of the oxime compound, can also be used preferably because high sensitivity can be achieved by regenerating the active radical from the polymerization inactive radical. it can.
 最も好ましくは、特開2007-269779号公報に示される特定置換基を有するオキシム化合物や、特開2009-191061号公報に示されるチオアリール基を有するオキシム化合物が挙げられる。 Most preferably, an oxime compound having a specific substituent described in JP-A-2007-269779 or an oxime compound having a thioaryl group shown in JP-A-2009-191061 can be mentioned.
 化合物のモル吸光係数は、公知の方法を用いることができるが、具体的には、例えば、紫外可視分光光度計(Varian社製Carry-5 spctrophotometer)にて、酢酸エチル溶媒を用い、0.01g/Lの濃度で測定することが好ましい。 The molar absorption coefficient of the compound may be a known method, and specifically, for example, 0.01 g of an ethyl acetate solvent is used in a UV-visible spectrophotometer (Varry Carry-5 spctrophotometer). It is preferable to measure at a concentration of / L.
 光ラジカル重合開始剤としては、露光感度の観点から、トリハロメチルトリアジン化合物、ベンジルジメチルケタール化合物、α-ヒドロキシケトン化合物、α-アミノケトン化合物、アシルホスフィン化合物、フォスフィンオキサイド化合物、メタロセン化合物、オキシム化合物、トリアリルイミダゾールダイマー、オニウム化合物、ベンゾチアゾール化合物、ベンゾフェノン化合物、アセトフェノン化合物及びその誘導体、シクロペンタジエン-ベンゼン-鉄錯体及びその塩、ハロメチルオキサジアゾール化合物、3-アリール置換クマリン化合物からなる群より選択される化合物が好ましい。 As a radical photopolymerization initiator, trihalomethyl triazine compounds, benzyl dimethyl ketal compounds, α-hydroxy ketone compounds, α-amino ketone compounds, acyl phosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, from the viewpoint of exposure sensitivity Selected from the group consisting of triallylimidazole dimer, onium compound, benzothiazole compound, benzophenone compound, acetophenone compound and its derivative, cyclopentadiene-benzene-iron complex and its salt, halomethyl oxadiazole compound, 3-aryl substituted coumarin compound Compounds are preferred.
 さらに好ましくは、トリハロメチルトリアジン化合物、α-アミノケトン化合物、アシルホスフィン化合物、フォスフィンオキサイド化合物、オキシム化合物、トリアリールイミダゾールダイマー、オニウム化合物、ベンゾフェノン化合物、アセトフェノン化合物であり、トリハロメチルトリアジン化合物、α-アミノケトン化合物、オキシム化合物、トリアリールイミダゾールダイマー、ベンゾフェノン化合物からなる群より選ばれる少なくとも一種の化合物が最も好ましく、オキシム化合物を用いるのが最も好ましい。 More preferably, a trihalomethyl triazine compound, an α-amino ketone compound, an acyl phosphine compound, a phosphine oxide compound, an oxime compound, a triaryl imidazole dimer, an onium compound, a benzophenone compound, an acetophenone compound, a trihalomethyl triazine compound, an α-amino ketone Most preferably, at least one compound selected from the group consisting of a compound, an oxime compound, a triarylimidazole dimer and a benzophenone compound is used, and most preferably an oxime compound is used.
 熱によりラジカル発生する化合物(以下、単に、熱ラジカル重合開始剤とも言う)としては、公知の熱ラジカル発生剤を用いることができる。
 熱ラジカル重合開始剤は、熱のエネルギーによってラジカルを発生し、重合性モノマーの重合反応を開始又は促進させる化合物である。熱ラジカル発生剤を添加することによって、仮接着剤を用いて形成された接着性層に対して熱を照射した後に、被処理部材と接着性支持体との仮接着を行う場合においては、熱により架橋性基を有する反応性化合物における架橋反応が進行することにより、後に詳述するように、接着性層の接着性(すなわち、粘着性及びタック性)を前もって低下させることができる。
 一方、被処理部材と接着性支持体との仮接着を行った後に、接着性支持体における接着性層に対して熱を照射した後に場合には、熱により架橋性基を有する反応性化合物における架橋反応が進行することにより、接着性層がより強靭になり、被処理部材の機械的又は化学的な処理を施している時などに生じやすい接着性層の凝集破壊を抑制できる。すなわち、接着性層における接着性を向上できる。
 好ましい熱ラジカル重合開始剤としては、上述した活性光線又は放射線の照射によりラジカルを発生する化合物が挙げられるが、熱分解点が130℃~250℃、好ましくは150℃~220℃の範囲の化合物を好ましく使用することができる。
 熱ラジカル重合開始剤としては、芳香族ケトン類、オニウム塩化合物、有機過酸化物、チオ化合物、ヘキサアリールビイミダゾール化合物、ケトオキシムエステル化合物、ボレート化合物、アジニウム化合物、メタロセン化合物、活性エステル化合物、炭素ハロゲン結合を有する化合物、アゾ系化合物等が挙げられる。中でも、有機過酸化物又はアゾ系化合物がより好ましく、有機過酸化物が特に好ましい。
 具体的には、特開2008-63554号公報の段落0074~0118に記載されている化合物が挙げられる。
As a compound which radically generates by heat (hereinafter, also simply referred to as a thermal radical polymerization initiator), known thermal radical generators can be used.
The thermal radical polymerization initiator is a compound which generates a radical by the energy of heat to initiate or accelerate the polymerization reaction of the polymerizable monomer. When heat is applied to the adhesive layer formed using a temporary adhesive by adding a thermal radical generating agent, the heat is applied to the adhesive support and the member to be treated is then heated. As a result of the crosslinking reaction in the reactive compound having a crosslinkable group proceeding, the adhesion (i.e., tackiness and tackiness) of the adhesive layer can be reduced in advance, as described in detail later.
On the other hand, in the case where the adhesive layer in the adhesive support is irradiated with heat after temporary bonding between the member to be treated and the adhesive support, in the case of a reactive compound having a crosslinkable group by heat The progress of the crosslinking reaction makes the adhesive layer more tough, and can suppress cohesive failure of the adhesive layer which is likely to occur when the mechanical or chemical treatment of the member to be treated is performed. That is, the adhesiveness in an adhesive layer can be improved.
Preferred thermal radical polymerization initiators include compounds that generate radicals upon irradiation with actinic rays or radiation described above, but compounds having a thermal decomposition point in the range of 130 ° C. to 250 ° C., preferably 150 ° C. to 220 ° C. It can be used preferably.
As a thermal radical polymerization initiator, aromatic ketones, onium salt compounds, organic peroxides, thio compounds, hexaarylbiimidazole compounds, ketoxime ester compounds, borate compounds, azinium compounds, metallocene compounds, active ester compounds, carbon The compound which has a halogen bond, an azo compound, etc. are mentioned. Among them, organic peroxides or azo compounds are more preferable, and organic peroxides are particularly preferable.
Specifically, the compounds described in paragraphs 0074 to 0118 of JP-A-2008-63554 can be mentioned.
 本発明の仮接着剤が、ラジカル重合開始剤(C)として、熱ラジカル重合開始剤を含有する場合(より好ましくは、光ラジカル重合開始剤と熱ラジカル重合開始剤とを含有する場合)、特に、高温時(例えば、100℃)における接着性をより向上できる。 When the temporary adhesive of the present invention contains a thermal radical polymerization initiator as the radical polymerization initiator (C) (more preferably, it contains a photo radical polymerization initiator and a thermal radical polymerization initiator), The adhesion at high temperatures (eg, 100 ° C.) can be further improved.
 本発明の仮接着剤は、光ラジカル重合開始剤を含有することが好ましい。
 また、本発明の仮接着剤は、ラジカル重合開始剤を1種で含有しても、2種以上含有しても良い。
The temporary adhesive of the present invention preferably contains a photo radical polymerization initiator.
In addition, the temporary adhesive of the present invention may contain one or two or more radical polymerization initiators.
 本発明のラジカル重合開始剤の含有量(2種以上の場合は総含有量)は、仮接着剤の全固形分に対し0.1質量%以上50質量%以下であることが好ましく、より好ましくは0.1質量%以上30質量%以下、更に好ましくは0.1質量%以上20質量%以下である。 The content (total content in the case of two or more types) of the radical polymerization initiator of the present invention is preferably 0.1% by mass to 50% by mass with respect to the total solid content of the temporary adhesive, and more preferably Is 0.1% by mass or more and 30% by mass or less, more preferably 0.1% by mass or more and 20% by mass or less.
<連鎖移動剤>
 本発明の半導体装置製造用仮接着剤は、連鎖移動剤を含有することが好ましい。連鎖移動剤は、例えば高分子辞典第三版(高分子学会編、2005年)683-684頁に定義されている。連鎖移動剤としては、例えば、分子内にSH、PH、SiH、GeHを有する化合物群が用いられる。これらは、低活性のラジカル種に水素供与して、ラジカルを生成するか、もしくは、酸化された後、脱プロトンすることによりラジカルを生成しうる。仮接着剤には、特に、チオール化合物(例えば、2-メルカプトベンズイミダゾール類、2-メルカプトベンズチアゾール類、2-メルカプトベンズオキサゾール類、3-メルカプトトリアゾール類、5-メルカプトテトラゾール類等)を好ましく用いることができる。
<Chain transfer agent>
It is preferable that the temporary adhesive for semiconductor device manufacture of this invention contains a chain transfer agent. Chain transfer agents are defined, for example, in Polymer Dictionary Third Edition (edited by the Polymer Society of Japan, 2005), pp. 683-684. As the chain transfer agent, for example, a compound group having SH, PH, SiH, GeH in the molecule is used. These can donate hydrogen to a low active radical species to form a radical or be oxidized and then deprotonated to form a radical. In particular, thiol compounds (for example, 2-mercaptobenzimidazoles, 2-mercaptobenzthiazoles, 2-mercaptobenzoxazoles, 3-mercaptotriazoles, 5-mercaptotetrazole, etc.) are preferably used as the temporary adhesive. be able to.
 連鎖移動剤の好ましい含有量は、仮接着剤の全固形分100質量部に対し、好ましくは0.01~20質量部、さらに好ましくは1~10質量部、特に好ましくは1~5質量部である。
 連鎖移動剤は1種類のみ用いても良いし、2種類以上用いても良い。2種類以上用いる場合は、合計量が上記範囲となることが好ましい。
The preferred content of the chain transfer agent is preferably 0.01 to 20 parts by mass, more preferably 1 to 10 parts by mass, particularly preferably 1 to 5 parts by mass, based on 100 parts by mass of the total solid content of the temporary adhesive. is there.
One type of chain transfer agent may be used, or two or more types may be used. When using 2 or more types, it is preferable that a total amount becomes the said range.
<重合禁止剤>
 本発明の仮接着剤には、仮接着剤の製造中または保存中において高分子化合物(A)およびラジカル重合性モノマー(B)の不要な熱重合を防止するために、少量の重合禁止剤を添加するのが好ましい。
 重合禁止剤としては、例えば、ハイドロキノン、p-メトキシフェノール、ジ-tert-ブチル-p-クレゾール、ピロガロール、tert-ブチルカテコール、ベンゾキノン、4,4′-チオビス(3-メチル-6-tert-ブチルフェノール)、2,2′-メチレンビス(4-メチル-6-tert-ブチルフェノール)、N-ニトロソ-N-フェニルヒドロキシルアミンアルミニウム塩が好適に挙げられる。
 重合禁止剤の添加量は、仮接着剤の全固形分に対して、約0.01~約5質量%であるのが好ましい。
 重合禁止剤は1種類のみ用いても良いし、2種類以上用いても良い。2種類以上用いる場合は、合計量が上記範囲となることが好ましい。
<Polymerization inhibitor>
The temporary adhesive of the present invention contains a small amount of a polymerization inhibitor to prevent unnecessary thermal polymerization of the polymer compound (A) and the radically polymerizable monomer (B) during the production or storage of the temporary adhesive. Preferably it is added.
As a polymerization inhibitor, for example, hydroquinone, p-methoxyphenol, di-tert-butyl-p-cresol, pyrogallol, tert-butyl catechol, benzoquinone, 4,4'-thiobis (3-methyl-6-tert-butylphenol And 2,2'-methylenebis (4-methyl-6-tert-butylphenol) and N-nitroso-N-phenylhydroxylamine aluminum salt are preferably mentioned.
The addition amount of the polymerization inhibitor is preferably about 0.01 to about 5% by mass with respect to the total solid content of the temporary adhesive.
One type of polymerization inhibitor may be used, or two or more types may be used. When using 2 or more types, it is preferable that a total amount becomes the said range.
<高級脂肪酸誘導体等>
 本発明の仮接着剤には、酸素による重合阻害を防止するために、ベヘン酸やベヘン酸アミドのような高級脂肪酸誘導体等を添加して、塗布後の乾燥の過程で接着性層の表面に偏在させてもよい。高級脂肪酸誘導体の添加量は、仮接着剤の全固形分に対して、約0.1~約10質量%であるのが好ましい。
<Higher fatty acid derivatives etc>
In the temporary adhesive of the present invention, in order to prevent polymerization inhibition by oxygen, higher fatty acid derivatives such as behenic acid and behenic acid amide are added to the surface of the adhesive layer in the process of drying after application. It may be unevenly distributed. The addition amount of the higher fatty acid derivative is preferably about 0.1 to about 10% by mass with respect to the total solid content of the temporary adhesive.
<溶剤>
 本発明の仮接着剤を塗布によって層状にする場合、溶剤を配合することが好ましい。
 溶剤は、接着性層を形成できれば、公知のものを制限なく使用できる。
<Solvent>
When making the temporary adhesive of this invention into a layer by application | coating, it is preferable to mix | blend a solvent.
A solvent can be used without limitation as long as it can form an adhesive layer.
 有機溶剤としては、エステル類として、例えば、酢酸エチル、酢酸-n-ブチル、酢酸イソブチル、ギ酸アミル、酢酸イソアミル、酢酸イソブチル、プロピオン酸ブチル、酪酸イソプロピル、酪酸エチル、酪酸ブチル、乳酸メチル、乳酸エチル、オキシ酢酸アルキル(例:オキシ酢酸メチル、オキシ酢酸エチル、オキシ酢酸ブチル(例えば、メトキシ酢酸メチル、メトキシ酢酸エチル、メトキシ酢酸ブチル、エトキシ酢酸メチル、エトキシ酢酸エチル等))、3-オキシプロピオン酸アルキルエステル類(例:3-オキシプロピオン酸メチル、3-オキシプロピオン酸エチル等(例えば、3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル等))、2-オキシプロピオン酸アルキルエステル類(例:2-オキシプロピオン酸メチル、2-オキシプロピオン酸エチル、2-オキシプロピオン酸プロピル等(例えば、2-メトキシプロピオン酸メチル、2-メトキシプロピオン酸エチル、2-メトキシプロピオン酸プロピル、2-エトキシプロピオン酸メチル、2-エトキシプロピオン酸エチル))、2-オキシ-2-メチルプロピオン酸メチルおよび2-オキシ-2-メチルプロピオン酸エチル(例えば、2-メトキシ-2-メチルプロピオン酸メチル、2-エトキシ-2-メチルプロピオン酸エチル等)、ピルビン酸メチル、ピルビン酸エチル、ピルビン酸プロピル、アセト酢酸メチル、アセト酢酸エチル、2-オキソブタン酸メチル、2-オキソブタン酸エチル等、並びに、エーテル類として、例えば、ジエチレングリコールジメチルエーテル、テトラヒドロフラン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、メチルセロソルブアセテート、エチルセロソルブアセテート、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート等、並びに、ケトン類として、例えば、メチルエチルケトン、シクロヘキサノン、2-ヘプタノン、3-ヘプタノン等、並びに、芳香族炭化水素類として、例えば、トルエン、キシレン等が好適に挙げられる。 Examples of organic solvents include esters such as ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate Alkyl oxyacetate (eg, methyl oxyacetate, ethyl oxyacetate, butyl oxyacetate (eg, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate etc.), alkyl 3-hydroxypropionate Esters (eg methyl 3-oxypropionate, ethyl 3-oxypropionate etc. (eg methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate etc.) ), 2) Alkyl oxypropionates (eg, methyl 2-oxypropionate, ethyl 2-oxypropionate, propyl 2-oxypropionate, etc. (eg, methyl 2-methoxypropionate, ethyl 2-methoxypropionate, 2-methoxy) Propyl propionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)), methyl 2-oxy-2-methylpropionate and ethyl 2-oxy-2-methylpropionate (eg 2-methoxy-2-methylpropionate) Methyl methyl propionate, ethyl 2-ethoxy-2-methyl propionate, etc., methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutanoate, ethyl 2-oxobutanoate etc , And with ethers For example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether Acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc., and ketones such as methyl ethyl ketone, cyclohexanone, 2-heptanone, 3-heptanone etc., and aromatic hydrocarbons such as torue And xylene are preferably mentioned.
 これらの溶剤は、塗布面状の改良などの観点から、2種以上を混合する形態も好ましい。この場合、特に好ましくは、上記の3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、エチルセロソルブアセテート、乳酸エチル、ジエチレングリコールジメチルエーテル、酢酸ブチル、3-メトキシプロピオン酸メチル、2-ヘプタノン、シクロヘキサノン、エチルカルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールメチルエーテル、およびプロピレングリコールメチルエーテルアセテートから選択される2種以上で構成される混合溶液である。 It is also preferable to mix two or more of these solvents from the viewpoint of improving the coated surface condition. In this case, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl cellosolve acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, methyl 3-methoxypropionate, 2-heptanone, cyclohexanone, ethyl are particularly preferable in this case. It is a mixed solution composed of two or more selected from carbitol acetate, butyl carbitol acetate, propylene glycol methyl ether, and propylene glycol methyl ether acetate.
 仮接着剤の塗布液中における溶剤の含有量は、塗布性の観点から、仮接着剤の全固形分濃度が5~80質量%になる量とすることが好ましく、5~70質量%がさらに好ましく、10~60質量%が特に好ましい。
 溶剤を2種類以上用いる場合は、合計量が上記範囲となることが好ましい。
From the viewpoint of coatability, the content of the solvent in the coating solution of the temporary adhesive is preferably such that the total solid concentration of the temporary adhesive is 5 to 80% by mass, and more preferably 5 to 70% by mass. Preferably, 10 to 60% by mass is particularly preferable.
When two or more solvents are used, the total amount is preferably in the above range.
<界面活性剤>
 本発明の仮接着剤には、塗布性をより向上させる観点から、各種の界面活性剤を添加してもよい。界面活性剤としては、フッ素系界面活性剤、ノニオン系界面活性剤、カチオン系界面活性剤、アニオン系界面活性剤、シリコーン系界面活性剤などの各種界面活性剤を使用できる。
<Surfactant>
Various surfactants may be added to the temporary adhesive of the present invention from the viewpoint of further improving the coatability. As the surfactant, various surfactants such as a fluorine-based surfactant, a nonionic surfactant, a cationic surfactant, an anionic surfactant, a silicone surfactant and the like can be used.
 特に、本発明の仮接着剤は、フッ素系界面活性剤を含有することで、塗布液として調製したときの液特性(特に、流動性)がより向上することから、塗布厚の均一性や省液性をより改善することができる。
 即ち、フッ素系界面活性剤を含有する仮接着剤を適用した塗布液を用いて膜形成する場合においては、被塗布面と塗布液との界面張力を低下させることにより、被塗布面への濡れ性が改善され、被塗布面への塗布性が向上する。このため、少量の液量で数μm程度の薄膜を形成した場合であっても、厚みムラの小さい均一厚の膜形成をより好適に行える点で有効である。
In particular, the temporary adhesive of the present invention further improves the liquid properties (in particular, the flowability) when it is prepared as a coating liquid by containing a fluorine-based surfactant, so that the uniformity of the coating thickness and the reduction of the coating thickness can be obtained. Liquidity can be further improved.
That is, in the case of film formation using a coating liquid to which a temporary adhesive containing a fluorine-based surfactant is applied, the interfacial tension between the surface to be coated and the coating liquid is reduced to wet the surface to be coated. The properties are improved, and the coatability on the surface to be coated is improved. For this reason, even in the case where a thin film of about several μm is formed with a small amount of liquid, it is effective in that film formation with a uniform thickness with small thickness unevenness can be more suitably performed.
 フッ素系界面活性剤中のフッ素含有率は、3質量%~40質量%が好適であり、より好ましくは5質量%~30質量%であり、特に好ましくは7質量%~25質量%である。フッ素含有率がこの範囲内であるフッ素系界面活性剤は、塗布膜の厚さの均一性や省液性の点で効果的であり、仮接着剤中における溶解性も良好である。 The fluorine content in the fluorine-based surfactant is preferably 3% by mass to 40% by mass, more preferably 5% by mass to 30% by mass, and particularly preferably 7% by mass to 25% by mass. The fluorine-based surfactant having a fluorine content in this range is effective in terms of the uniformity of the thickness of the coating film and the liquid saving property, and the solubility in the temporary adhesive is also good.
 フッ素系界面活性剤としては、例えば、メガファックF171、同F172、同F173、同F176、同F177、同F141、同F142、同F143、同F144、同R30、同F437、同F475、同F479、同F482、同F554、同F780、同F781(以上、DIC(株)製)、フロラードFC430、同FC431、同FC171(以上、住友スリーエム(株)製)、サーフロンS-382、同SC-101、同SC-103、同SC-104、同SC-105、同SC1068、同SC-381、同SC-383、同S393、同KH-40(以上、旭硝子(株)製)、PF636、PF656、PF6320、PF6520、PF7002(OMNOVA社製)等が挙げられる。 Examples of fluorine-based surfactants include Megafac F171, F172, F173, F176, F177, F141, F142, F143, F44, R30, F437, F475, F479, and the like. Same F482, same F554, same F780, same F781 (above, DIC Corporation), Florard FC430, same FC431, same FC171 (above, Sumitomo 3M Co., Ltd.), Surfron S-382, same SC-101, The SC-103, SC-104, SC-105, SC1068, SC-381, SC-383, S393, KH-40 (all manufactured by Asahi Glass Co., Ltd.), PF636, PF656, PF6320 , PF6520, PF7002 (manufactured by OMNOVA), and the like.
 ノニオン系界面活性剤として具体的には、グリセロール、トリメチロールプロパン、トリメチロールエタン並びにそれらのエトキシレートおよびプロポキシレート(例えば、グリセロールプロポキシレート、グリセリンエトキシレート等)、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンノニルフェニルエーテル、ポリエチレングリコールジラウレート、ポリエチレングリコールジステアレート、ソルビタン脂肪酸エステル(BASF社製のプルロニックL10、L31、L61、L62、10R5、17R2、25R2、テトロニック304、701、704、901、904、150R1、ソルスパース20000(日本ルーブリゾール(株)製)等が挙げられる。 Specific examples of nonionic surfactants include glycerol, trimethylolpropane, trimethylolethane and their ethoxylates and propoxylates (eg, glycerol propoxylate, glycerine ethoxylate, etc.), polyoxyethylene lauryl ether, polyoxyethylene Stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene nonyl phenyl ether, polyethylene glycol dilaurate, polyethylene glycol distearate, sorbitan fatty acid ester (Pluronic L10, L31, L61, L62 manufactured by BASF, 10R5, 17R2, 25R2, Tetronic 304, 701, 704, 901, 904, 150R1, Rusupasu 20000 (manufactured by Nippon Lubrizol Corporation), and the like.
 カチオン系界面活性剤として具体的には、フタロシアニン誘導体(商品名:EFKA-745、森下産業(株)製)、オルガノシロキサンポリマーKP341(信越化学工業(株)製)、(メタ)アクリル酸系(共)重合体ポリフローNo.75、No.90、No.95(共栄社化学(株)製)、W001(裕商(株)製)等が挙げられる。 Specific examples of cationic surfactants include phthalocyanine derivatives (trade name: EFKA-745, manufactured by Morishita Sangyo Co., Ltd.), organosiloxane polymer KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.), (meth) acrylic acid Co) polymer poly flow No. 75, no. 90, no. 95 (manufactured by Kyoeisha Chemical Co., Ltd.), W001 (manufactured by Yusho Co., Ltd.), and the like.
 アニオン系界面活性剤として具体的には、W004、W005、W017(裕商(株)社製)等が挙げられる。 Specific examples of the anionic surfactant include W004, W005, W017 (manufactured by Yusho Co., Ltd.), and the like.
 シリコーン系界面活性剤としては、例えば、東レ・ダウコーニング(株)製「トーレシリコーンDC3PA」、「トーレシリコーンSH7PA」、「トーレシリコーンDC11PA」,「トーレシリコーンSH21PA」,「トーレシリコーンSH28PA」、「トーレシリコーンSH29PA」、「トーレシリコーンSH30PA」、「トーレシリコーンSH8400」、モメンティブ・パフォーマンス・マテリアルズ社製「TSF-4440」、「TSF-4300」、「TSF-4445」、「TSF-4460」、「TSF-4452」、信越シリコーン株式会社製「KP341」、「KF6001」、「KF6002」、ビックケミー社製「BYK307」、「BYK323」、「BYK330」等が挙げられる。
 界面活性剤は、1種のみを用いてもよいし、2種類以上を組み合わせてもよい。
 界面活性剤の添加量は、仮接着剤の全固形分に対して、0.001質量%~2.0質量%が好ましく、より好ましくは0.005質量%~1.0質量%である。
As silicone type surfactant, for example, Toray Dow Corning Co., Ltd. product "Tore silicone DC3PA", "Tore silicone SH7PA", "Tore silicone DC11PA", "Tore silicone SH21PA", "Tore silicone SH28PA", "Tore silicone SH21PA" Silicone SH29PA, Toray Silicone SH30PA, Toray Silicone SH8400, Momentive Performance Materials' TSF-4440, TSF-4300, TSF-4445, TSF-4460, TSF “4452”, “KP341”, “KF6001”, “KF6002” manufactured by Shin-Etsu Silicone Co., Ltd., “BYK307”, “BYK323”, “BYK330” manufactured by BIC Chemie, and the like.
Only one surfactant may be used, or two or more surfactants may be combined.
The amount of surfactant added is preferably 0.001% by mass to 2.0% by mass, more preferably 0.005% by mass to 1.0% by mass, with respect to the total solid content of the temporary adhesive.
<その他の添加剤>
 また、本発明の仮接着剤は、本発明の効果を損なわない範囲で、必要に応じて、各種添加物、例えば、硬化剤、硬化触媒、シランカップリング剤、充填剤、密着促進剤、酸化防止剤、紫外線吸収剤、凝集防止剤等を配合することができる。これらの添加剤を配合する場合、その合計配合量は仮接着剤の固形分の3質量%以下とすることが好ましい。
<Other additives>
In addition, the temporary adhesive of the present invention may contain various additives, for example, a curing agent, a curing catalyst, a silane coupling agent, a filler, an adhesion promoter, oxidation, as needed, as long as the effects of the present invention are not impaired. An inhibitor, an ultraviolet absorber, an aggregation inhibitor, etc. can be blended. When these additives are blended, the total blending amount is preferably 3% by mass or less of the solid content of the temporary adhesive.
 次いで、以上に説明した本発明の半導体装置製造用仮接着剤を用いた、接着性支持体、および、半導体装置の製造方法について説明する。
 本発明の半導体の製造装置の製造方法は、被処理部材の第1の面と基板とを、本発明の半導体装置製造用仮接着剤から形成された接着性層を介して接着させる工程、前記被処理部材の前記第1の面とは反対側の第2の面に対して、機械的または化学的な処理を施し、処理済部材を得る工程、および、前記接着性層と前記処理済部材を分離する工程を有することを特徴とする。
 さらに、前記被処理部材の第1の面と基板とを前記接着性層を介して接着させる工程の前に、前記接着性層の、前記被処理部材の第1の面に接着される面に対して、前記活性光線若しくは放射線または熱を照射する工程をさらに有することが好ましい。前記活性光線もしくは放射線は350~450nmの波長の活性光線であることが好ましい。
 また、本発明の半導体装置の製造方法は、被処理部材の第1の面と基板とを前記接着性層を介して接着させる工程の後、かつ、前記被処理部材の前記第1の面とは反対側の第2の面に対して、機械的または化学的な処理を施し、処理済部材を得る工程の前に、前記接着性層を50℃~300℃の温度で加熱する工程をさらに有することが好ましい。
 また、前記接着性層から前記処理済部材を分離する工程が、前記接着性層に剥離液を接触させる工程を含むことが好ましい。さらに、前記被処理部材の第1の面上であって、前記被処理部材と前記接着性層の間に保護層を有していることが好ましい。すなわち、保護層を剥離液によって溶解することによって、接着性層から前記処理済部材を分離することができる。
 以下、これらの詳細について説明する。
Next, an adhesive support and a method for producing a semiconductor device using the temporary adhesive for producing a semiconductor device of the present invention described above will be described.
A method of manufacturing a semiconductor manufacturing apparatus according to the present invention comprises: bonding a first surface of a member to be treated and a substrate through an adhesive layer formed of the temporary adhesive for manufacturing a semiconductor device according to the present invention; Performing mechanical or chemical treatment on a second surface opposite to the first surface of the member to be treated to obtain a treated member; and the adhesive layer and the treated member And the step of separating the
Furthermore, prior to the step of bonding the first surface of the member to be treated and the substrate via the adhesive layer, the adhesive layer is provided on the surface of the adhesive layer to be adhered to the first surface of the member to be treated. On the other hand, it is preferable to further include the step of irradiating the actinic ray or radiation or heat. The actinic radiation or radiation is preferably an actinic radiation having a wavelength of 350 to 450 nm.
Further, in the method of manufacturing a semiconductor device according to the present invention, after the step of adhering the first surface of the member to be treated and the substrate through the adhesive layer, the first surface of the member to be treated and Heating the adhesive layer at a temperature of 50.degree. C. to 300.degree. C. prior to the step of mechanically or chemically treating the second surface on the opposite side to obtain a treated member. It is preferable to have.
Further, it is preferable that the step of separating the treated member from the adhesive layer includes a step of contacting the adhesive layer with a peeling liquid. Furthermore, it is preferable to have a protective layer on the first surface of the member to be treated between the member to be treated and the adhesive layer. That is, the treated member can be separated from the adhesive layer by dissolving the protective layer with a peeling solution.
The details of these will be described below.
 図1Aおよび図1Bは、それぞれ、接着性支持体とデバイスウエハとの仮接着を説明する概略断面図、および、接着性支持体により仮接着されたデバイスウエハが薄型化された状態を示す概略断面図である。 FIGS. 1A and 1B are schematic cross-sectional views illustrating temporary bonding between an adhesive support and a device wafer, and a schematic cross-sectional view showing a thinned state of a device wafer temporarily bonded by an adhesive support. FIG.
 本発明の実施形態において、図1Aに示すように、先ず、キャリア基板12の上に接着性層11が設けられてなる接着性支持体100が準備される。
 キャリア基板12の素材は特に限定されないが、例えば、シリコン基板、ガラス基板、金属基板などが挙げられるが、半導体装置の基板として代表的に用いられるシリコン基板を汚染しにくい点や、半導体装置の製造工程において汎用されている静電チャックを使用できる点などを鑑みると、シリコン基板であることが好ましい。
 キャリア基板12の厚みは、例えば、300μm~5mmの範囲内とされるが、特に限定されるものではない。
In the embodiment of the present invention, as shown in FIG. 1A, first, an adhesive support 100 in which an adhesive layer 11 is provided on a carrier substrate 12 is prepared.
Although the material of the carrier substrate 12 is not particularly limited, for example, a silicon substrate, a glass substrate, a metal substrate and the like can be mentioned. However, the point that the silicon substrate typically used as a substrate of a semiconductor device is not easily contaminated In view of the fact that an electrostatic chuck generally used in the process can be used, a silicon substrate is preferable.
The thickness of the carrier substrate 12 is, for example, in the range of 300 μm to 5 mm, but is not particularly limited.
 接着性支持体100の態様としては、キャリア基板としての金属基板と、本発明の仮接着剤を有する、即ち(A)ラジカル重合性モノマー、(B)高分子化合物、(C)芳香族ケトン化合物および(D)アミン化合物を含有し、実質的に溶剤を含まない接着性層を有する態様であることが好ましい。
 また、接着性支持体100としては、金属基板と、(A)ラジカル重合性モノマー、(B)高分子化合物、(C)芳香族ケトン化合物および(D)アミン化合物を含有する接着性層を有し、前記接着性層は、(A)ラジカル重合性モノマーの含有量が相対的に多い領域と、(A)ラジカル重合性モノマーの含有量が相対的に少ない領域を有する態様であることが好ましい。また、接着性支持体100としては、金属基板と、(A)ラジカル重合性モノマー、(B)高分子化合物、(C)芳香族ケトン化合物および(D)アミン化合物を含有する接着性層を有し、前記接着性層は、(A)ラジカル重合性モノマーの含有量が相対的に多い領域と、(A)ラジカル重合性モノマーの含有量が相対的に少ない領域を有し、前記(A)ラジカル重合性モノマーの含有量が相対的に多い領域は、(A)ラジカル重合性モノマーの含有量が相対的に少ない領域の3倍以上の(A)ラジカル重合性モノマーを含む態様であることがより好ましい。
An embodiment of the adhesive support 100 includes a metal substrate as a carrier substrate and the temporary adhesive of the present invention, that is, (A) radically polymerizable monomer, (B) polymer compound, (C) aromatic ketone compound And (D) is preferable an embodiment having an adhesive layer that contains an amine compound and is substantially free of solvent.
The adhesive support 100 has an adhesive layer containing a metal substrate, (A) radically polymerizable monomer, (B) polymer compound, (C) aromatic ketone compound and (D) amine compound. Preferably, the adhesive layer has a region in which the content of the (A) radically polymerizable monomer is relatively large and a region in which the content of the (A) radically polymerizable monomer is relatively small. . The adhesive support 100 has an adhesive layer containing a metal substrate, (A) radically polymerizable monomer, (B) polymer compound, (C) aromatic ketone compound and (D) amine compound. The adhesive layer has a region in which the content of the (A) radically polymerizable monomer is relatively high, and a region in which the content of the (A) radically polymerizable monomer is relatively small, The region in which the content of the radically polymerizable monomer is relatively large is an aspect including (A) the radically polymerizable monomer at least three times the region in which the content of the radically polymerizable monomer is relatively small More preferable.
 接着性層11は、本発明の半導体装置製造用仮接着剤を、従来公知のスピンコート法、スプレー法、ローラーコート法、フローコート法、ドクターコート法、浸漬法などを用いて、キャリア基板12上に、後述する保護層を設ける場合は保護層の表面に、適用(好ましくは塗布)し、次いで、乾燥(ベーク)することにより形成することができる。乾燥は、例えば、60~150℃で、10秒~2分行うことができる。
 接着性層11の厚みは、例えば、1~500μmの範囲内とされるが、1~100μmが好ましく、1~10μmがより好ましいが、特に限定されるものではない。
The adhesive layer 11 is a carrier substrate 12 using the temporary adhesive for producing a semiconductor device of the present invention, using a conventionally known spin coat method, spray method, roller coat method, flow coat method, doctor coat method, immersion method or the like When a protective layer to be described later is provided thereon, it can be formed by applying (preferably applying) to the surface of the protective layer and then drying (baking). Drying can be performed, for example, at 60 to 150 ° C. for 10 seconds to 2 minutes.
The thickness of the adhesive layer 11 is, for example, in the range of 1 to 500 μm, preferably 1 to 100 μm, and more preferably 1 to 10 μm, but is not particularly limited.
 次に、以上のようにして得られた、基板と接着性層を有する接着性支持体(より好ましくは、基板と、接着性層と、保護層を有する接着性支持体)と、デバイスウエハ(被処理部材)との仮接着、デバイスウエハの薄型化、および、接着性支持体とデバイスウエハの分離について詳細に説明する。 Next, an adhesive support having a substrate and an adhesive layer (more preferably a substrate, an adhesive layer and an adhesive support having a protective layer) obtained as described above, and a device wafer The temporary adhesion to the workpiece, thinning of the device wafer, and separation of the adhesive support and the device wafer will be described in detail.
 図1Aに示すように、デバイスウエハ60(被処理部材)は、シリコン基板61の表面61aに複数のデバイスチップ62が設けられてなる。
 ここで、シリコン基板61の厚さは、例えば、200~1200μmの範囲内となっている。
 そして、接着性支持体100の接着性層11に対して、シリコン基板61の表面61aを押し当てる。これにより、シリコン基板61の表面61aと、接着性層11とが接着し、接着性支持体100とデバイスウエハ60とが仮接着する。
 またこの後、必要に応じて、接着性支持体100とデバイスウエハ60との接着体を加熱し(熱を照射し)、接着性層の接着性をより強靭なものとしても良い。これにより、接着性支持体と被処理部材との界面におけるアンカー効果が促進されるとともにデバイスウエハ60の後述する機械的または化学的な処理を施している時などに生じやすい接着性層の凝集破壊を抑制できるため、接着性支持体100の接着性を高めることになる。
 この場合の加熱温度は、50℃~300℃であることが好ましく、80℃~250℃であることがより好ましく、80℃~220℃であることがさらに好ましい。
 この場合の加熱時間は、20秒~10分であることが好ましく、30秒~5分であることがより好ましく、40秒~3分であることがさらに好ましい。
As shown in FIG. 1A, the device wafer 60 (member to be processed) has a plurality of device chips 62 provided on the surface 61 a of the silicon substrate 61.
Here, the thickness of the silicon substrate 61 is, for example, in the range of 200 to 1200 μm.
Then, the surface 61 a of the silicon substrate 61 is pressed against the adhesive layer 11 of the adhesive support 100. Thereby, the surface 61a of the silicon substrate 61 and the adhesive layer 11 adhere to each other, and the adhesive support 100 and the device wafer 60 temporarily adhere to each other.
After this, if necessary, the bonded body of the adhesive support 100 and the device wafer 60 may be heated (irradiated with heat) to make the adhesiveness of the adhesive layer more robust. Thereby, the anchor effect at the interface between the adhesive support and the member to be treated is promoted, and cohesive failure of the adhesive layer which is likely to occur when the device wafer 60 is subjected to mechanical or chemical treatment described later, etc. As a result, the adhesion of the adhesive support 100 is enhanced.
The heating temperature in this case is preferably 50 ° C. to 300 ° C., more preferably 80 ° C. to 250 ° C., and still more preferably 80 ° C. to 220 ° C.
The heating time in this case is preferably 20 seconds to 10 minutes, more preferably 30 seconds to 5 minutes, and still more preferably 40 seconds to 3 minutes.
 次いで、シリコン基板61の裏面61bに対して、機械的または化学的な処理、具体的には、グライディングや化学機械研磨(CMP)等の薄膜化処理を施すことにより、図1Bに示すように、シリコン基板61の厚さを薄くし(例えば、厚さ1~200μmとし)、薄型デバイスウエハ60’を得る。
 また、機械的または化学的な処理として、薄膜化処理の後に、薄型デバイスウエハ60’の裏面61b’からシリコン基板を貫通する貫通孔(図示せず)を形成し、この貫通孔内にシリコン貫通電極(図示せず)を形成する処理を、必要に応じて行ってもよい。
Next, as shown in FIG. 1B, the back surface 61 b of the silicon substrate 61 is subjected to mechanical or chemical treatment, specifically, thinning treatment such as grinding or chemical mechanical polishing (CMP). The thickness of the silicon substrate 61 is reduced (eg, to a thickness of 1 to 200 μm) to obtain a thin device wafer 60 ′.
Also, as a mechanical or chemical treatment, after the thinning process, a through hole (not shown) is formed through the silicon substrate from the back surface 61b ′ of the thin device wafer 60 ′, and the silicon is penetrated in the through hole. A process of forming an electrode (not shown) may be performed as needed.
 次いで、接着性支持体100の接着性層11から薄型デバイスウエハ60’の表面61aを脱離する。
 脱離の方法は特に限定されるものではないが、接着性層110に剥離液に接触させ、その後、必要に応じて、接着性支持体100に対して薄型デバイスウエハ60’を摺動させるか、あるいは、接着性支持体100から薄型デバイスウエハ60’を剥離することにより行うことが好ましい。本発明の仮接着剤は、剥離液に対する親和性が高いため、上記方法により、接着性層110と薄型デバイスウエハ60’の表面61aとの仮接着を容易に解除することができる。
Then, the surface 61 a of the thin device wafer 60 ′ is detached from the adhesive layer 11 of the adhesive support 100.
The method of detachment is not particularly limited, but is it possible to contact the adhesive layer 110 with a peeling solution and then, if necessary, slide the thin device wafer 60 'against the adhesive support 100? Alternatively, it is preferable to perform by peeling the thin device wafer 60 'from the adhesive support 100. Since the temporary adhesive of the present invention has high affinity to the peeling liquid, temporary bonding between the adhesive layer 110 and the surface 61 a of the thin device wafer 60 ′ can be easily released by the above method.
 接着性支持体100から薄型デバイスウエハ60’を脱離した後、必要に応じて、薄型デバイスウエハ60’に対して、種々の公知の処理を施し、薄型デバイスウエハ60’を有する半導体装置を製造する。 After detaching the thin device wafer 60 'from the adhesive support 100, the thin device wafer 60' is subjected to various known processes as needed to manufacture a semiconductor device having the thin device wafer 60 '. Do.
<剥離液>
 以下、剥離液について詳細に説明する。
<Peeling solution>
Hereinafter, the peeling solution will be described in detail.
 剥離液としては、水および、溶剤(有機溶剤)を使用することができる。また、剥離液としては、アセトンおよびp-メンタン等の有機溶剤が好ましい。
 さらに、剥離性の観点から、剥離液は、アルカリ、酸、および界面活性剤を含んでいても良い。これらの成分を配合する場合、配合量は、それぞれ、剥離液の0.1~5.0質量%であることが好ましい。
 さらに剥離性の観点から、2種以上の有機溶剤および水、2種以上のアルカリ、酸および界面活性剤を混合する形態も好ましい。
Water and a solvent (organic solvent) can be used as the stripping solution. As the peeling solution, organic solvents such as acetone and p-menthane are preferable.
Furthermore, from the viewpoint of peelability, the peeling solution may contain an alkali, an acid, and a surfactant. When these components are blended, the blending amount is preferably 0.1 to 5.0% by mass of the stripping solution.
Furthermore, from the viewpoint of peelability, a mode in which two or more organic solvents and water, two or more alkalis, an acid and a surfactant are mixed is also preferable.
 アルカリとしては、例えば、第三リン酸ナトリウム、第三リン酸カリウム、第三リン酸アンモニウム、第二リン酸ナトリウム、第二リン酸カリウム、第二リン酸アンモニウム、炭酸ナトリウム、炭酸カリウム、炭酸アンモニウム、炭酸水素ナトリウム、炭酸水素カリウム、炭酸水素アンモニウム、ホウ酸ナトリウム、ホウ酸カリウム、ホウ酸アンモニウム、水酸化ナトリウム、水酸化アンモニウム、水酸化カリウムおよび水酸化リチウムなどの無機アルカリ剤や、モノメチルアミン、ジメチルアミン、トリメチルアミン、モノエチルアミン、ジエチルアミン、トリエチルアミン、モノイソプロピルアミン、ジイソプロピルアミン、トリイソプロピルアミン、n-ブチルアミン、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、モノイソプロパノールアミン、ジイソプロパノールアミン、エチレンイミン、エチレンジアミン、ピリジン、テトラメチルアンモニウムヒドロキシドなどの有機アルカリ剤を使用することができる。これらのアルカリ剤は、単独若しくは2種以上を組み合わせて用いることができる。 As the alkali, for example, sodium phosphate tribasic, potassium phosphate tribasic, ammonium phosphate tribasic, sodium phosphate dibasic, potassium phosphate dibasic, ammonium phosphate dibasic, sodium carbonate, potassium carbonate, ammonium carbonate Inorganic alkaline agents such as sodium hydrogen carbonate, potassium hydrogen carbonate, ammonium hydrogen carbonate, sodium borate, potassium borate, ammonium borate, sodium hydroxide, ammonium hydroxide, potassium hydroxide and lithium hydroxide, and monomethylamine Dimethylamine, trimethylamine, monoethylamine, diethylamine, triethylamine, monoisopropylamine, diisopropylamine, triisopropylamine, n-butylamine, monoethanolamine, diethanolamine, triethanolamine Min, monoisopropanolamine, diisopropanolamine, ethyleneimine, ethylenediamine, pyridine, may be used an organic alkali agent such as tetramethylammonium hydroxide. These alkali agents can be used alone or in combination of two or more.
 酸としては、ハロゲン化水素、硫酸、硝酸、リン酸、ホウ酸などの無機酸や、メタンスルホン酸、エタンスルホン酸、ベンゼンスルホン酸、p-トルエンスルホン酸、トリフルオロメタンスルホン酸、酢酸、クエン酸、ギ酸、グルコン酸、乳酸、シュウ酸、酒石酸などの有機酸を使用することができる。 As the acid, inorganic acids such as hydrogen halide, sulfuric acid, nitric acid, phosphoric acid, boric acid, etc., methanesulfonic acid, ethanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, trifluoromethanesulfonic acid, acetic acid, citric acid Organic acids such as formic acid, gluconic acid, lactic acid, oxalic acid and tartaric acid can be used.
 界面活性剤としては、アニオン系、カチオン系、ノニオン系、両性イオン系の界面活性剤を使用することができる。この場合、界面活性剤の含有量は、アルカリ水溶液の全量に対して1~20質量%であることが好ましく、1~10質量%であることがより好ましい。
 界面活性剤の含有量を上記した範囲内とすることにより、接着性支持体100と薄型デバイスウエハ60’との剥離性をより向上できる傾向となる。
As the surfactant, anionic, cationic, nonionic or amphoteric surfactants can be used. In this case, the content of the surfactant is preferably 1 to 20% by mass, and more preferably 1 to 10% by mass, with respect to the total amount of the alkaline aqueous solution.
By setting the content of the surfactant within the above range, the releasability between the adhesive support 100 and the thin device wafer 60 'tends to be further improved.
 アニオン系界面活性剤としては、特に限定されないが、脂肪酸塩類、アビエチン酸塩類、ヒドロキシアルカンスルホン酸塩類、アルカンスルホン酸塩類、ジアルキルスルホコハク酸塩類、直鎖アルキルベンゼンスルホン酸塩類、分岐鎖アルキルベンゼンスルホン酸塩類、アルキルナフタレンスルホン酸塩類、アルキルジフェニルエーテル(ジ)スルホン酸塩類、アルキルフェノキシポリオキシエチレンアルキルスルホン酸塩類、ポリオキシエチレンアルキルスルホフェニルエーテル塩類、N-アルキル-N-オレイルタウリンナトリウム類、N-アルキルスルホコハク酸モノアミド二ナトリウム塩類、石油スルホン酸塩類、硫酸化ヒマシ油、硫酸化牛脂油、脂肪酸アルキルエステルの硫酸エステル塩類、アルキル硫酸エステル塩類、ポリオキシエチレンアルキルエーテル硫酸エステル塩類、脂肪酸モノグリセリド硫酸エステル塩類、ポリオキシエチレンアルキルフェニルエーテル硫酸エステル塩類、ポリオキシエチレンスチリルフェニルエーテル硫酸エステル塩類、アルキル燐酸エステル塩類、ポリオキシエチレンアルキルエーテル燐酸エステル塩類、ポリオキシエチレンアルキルフェニルエーテル燐酸エステル塩類、スチレン-無水マレイン酸共重合物の部分けん化物類、オレフィン-無水マレイン酸共重合物の部分けん化物類、ナフタレンスルホン酸塩ホルマリン縮合物類等が挙げられる。この中で、アルキルベンゼンスルホン酸塩類、アルキルナフタレンスルホン酸塩類、アルキルジフェニルエーテル(ジ)スルホン酸塩類が特に好ましく用いられる。 The anionic surfactant is not particularly limited, and fatty acid salts, abietic acid salts, hydroxyalkane sulfonic acid salts, alkane sulfonic acid salts, dialkyl sulfosuccinates, linear alkyl benzene sulfonates, branched alkyl benzene sulfonates, Alkyl naphthalene sulfonates, alkyl diphenyl ether (di) sulfonates, alkyl phenoxy polyoxyethylene alkyl sulfonates, polyoxyethylene alkyl sulfophenyl ether salts, N-alkyl-N-oleyl taurine sodiums, N-alkyl sulfosuccinic acid Monoamide disodium salts, petroleum sulfonates, sulfated castor oil, sulfated beef tallow oil, sulfate salts of fatty acid alkyl esters, alkyl sulfate salts, polio Siethylene alkyl ether sulfuric acid ester salts, fatty acid monoglyceride sulfuric acid ester salts, polyoxyethylene alkyl phenyl ether sulfuric acid ester salts, polyoxyethylene styryl phenyl ether sulfuric acid ester salts, alkyl phosphoric acid ester salts, polyoxyethylene alkyl ether phosphoric acid ester salts, polyoxy acid Ethylene alkyl phenyl ether phosphate ester salts, partial saponification products of styrene-maleic anhydride copolymer, partial saponification products of olefin-maleic anhydride copolymer, naphthalene sulfonate formalin condensates, etc. may be mentioned. Among these, alkyl benzene sulfonates, alkyl naphthalene sulfonates and alkyl diphenyl ether (di) sulfonates are particularly preferably used.
 カチオン系界面活性剤としては、特に限定されないが、従来公知のものを用いることができる。例えば、アルキルアミン塩類、第四級アンモニウム塩類、アルキルイミダゾリニウム塩、ポリオキシエチレンアルキルアミン塩類、ポリエチレンポリアミン誘導体が挙げられる。 The cationic surfactant is not particularly limited, but conventionally known ones can be used. For example, alkylamine salts, quaternary ammonium salts, alkylimidazolinium salts, polyoxyethylene alkylamine salts, polyethylene polyamine derivatives can be mentioned.
 ノニオン系界面活性剤としては、特に限定されないが、ポリエチレングリコール型の高級アルコールエチレンオキサイド付加物、アルキルフェノールエチレンオキサイド付加物、アルキルナフトールエチレンオキサイド付加物、フェノールエチレンオキサイド付加物、ナフトールエチレンオキサイド付加物、脂肪酸エチレンオキサイド付加物、多価アルコール脂肪酸エステルエチレンオキサイド付加物、高級アルキルアミンエチレンオキサイド付加物、脂肪酸アミドエチレンオキサイド付加物、油脂のエチレンオキサイド付加物、ポリプロピレングリコールエチレンオキサイド付加物、ジメチルシロキサン-エチレンオキサイドブロックコポリマー、ジメチルシロキサン-(プロピレンオキサイド-エチレンオキサイド)ブロックコポリマー、多価アルコール型のグリセロールの脂肪酸エステル、ペンタエリスリトールの脂肪酸エステル、ソルビトールおよびソルビタンの脂肪酸エステル、ショ糖の脂肪酸エステル、多価アルコールのアルキルエーテル、アルカノールアミン類の脂肪酸アミド等が挙げられる。この中で、芳香環とエチレンオキサイド鎖を有するものが好ましく、アルキル置換または無置換のフェノールエチレンオキサイド付加物またはアルキル置換または無置換のナフトールエチレンオキサイド付加物がより好ましい。 The nonionic surfactant is not particularly limited, but may be polyethylene glycol type higher alcohol ethylene oxide adduct, alkylphenol ethylene oxide adduct, alkyl naphthol ethylene oxide adduct, phenol ethylene oxide adduct, naphthol ethylene oxide adduct, fatty acid Ethylene oxide adducts, polyhydric alcohol fatty acid ester ethylene oxide adducts, higher alkylamine ethylene oxide adducts, fatty acid amide ethylene oxide adducts, ethylene oxide adducts of fats and oils, polypropylene glycol ethylene oxide adducts, dimethylsiloxane-ethylene oxide block Copolymer, dimethylsiloxane- (propylene oxide-ethylene oxide) block copolymer , Fatty acid esters of polyhydric alcohol type glycerol, fatty acid esters of pentaerythritol, fatty acid esters of sorbitol and sorbitan, fatty acid esters of sucrose, alkyl ethers of polyhydric alcohols, fatty acid amides of alkanolamines. Among them, those having an aromatic ring and an ethylene oxide chain are preferable, and alkyl-substituted or unsubstituted phenol ethylene oxide adducts or alkyl-substituted or unsubstituted naphthol ethylene oxide adducts are more preferable.
 両性イオン系界面活性剤としては、特に限定されないが、アルキルジメチルアミンオキシドなどのアミンオキシド系、アルキルベタインなどのベタイン系、アルキルアミノ脂肪酸ナトリウムなどのアミノ酸系が挙げられる。特に、置換基を有してもよいアルキルジメチルアミンオキシド、置換基を有してもよいアルキルカルボキシベタイン、置換基を有してもよいアルキルスルホベタインが好ましく用いられる。具体的には、特開2008-203359号公報の段落番号〔0256〕の式(2)で示される化合物、特開2008-276166号公報の段落番号〔0028〕の式(I)、式(II)、式(VI)で示される化合物、特開2009-47927号公報の段落番号〔0022〕~〔0029〕で示される化合物を用いることができる。 The zwitterionic surfactant includes, but is not particularly limited to, amine oxides such as alkyldimethylamine oxide, betaines such as alkyl betaine, and amino acids such as sodium alkylamino fatty acid. In particular, alkyldimethylamine oxide which may have a substituent, alkyl carboxy betaine which may have a substituent, and alkyl sulfo betaine which may have a substituent are preferably used. Specifically, a compound represented by the formula (2) in paragraph [0256] of JP-A 2008-203359, a compound represented by the formula (I) in paragraph [0028] of JP-A 2008-276166, or the formula (II) And compounds represented by formula (VI), and compounds represented by paragraph numbers [0022] to [0029] of JP-A-2009-47927.
 さらに必要に応じ、消泡剤および硬水軟化剤のような添加剤を含有することもできる。 Furthermore, if necessary, additives such as an antifoamer and a water softener may be contained.
 次いで、従来の実施形態について説明する。
 図2は、従来の接着性支持体とデバイスウエハとの仮接着状態の解除を説明する概略断面図である。
 従来の実施形態においては、図2に示すように、接着性支持体として、キャリア基板12の上に、従来の仮接着剤により形成された接着性層11’が設けられてなる接着性支持体100’を使用し、それ以外は、図1Aおよび図1Bを参照して説明した手順と同様に、接着性支持体100’とデバイスウエハとを仮接着し、デバイスウエハにおけるシリコン基板の薄膜化処理を行い、次いで、上記した手順と同様に、接着性支持体100’から薄型デバイスウエハ60’を剥離する。
Next, a conventional embodiment will be described.
FIG. 2 is a schematic cross-sectional view for explaining the release of the temporary adhesion state between the conventional adhesive support and the device wafer.
In the conventional embodiment, as shown in FIG. 2, an adhesive support comprising an adhesive layer 11 'formed of a conventional temporary adhesive on a carrier substrate 12 as an adhesive support. The adhesion support 100 'and the device wafer are temporarily adhered to each other similarly to the procedure described with reference to FIGS. 1A and 1B using 100', and the thinning process of the silicon substrate in the device wafer is performed. And then strip the thin device wafer 60 'from the adhesive support 100' in the same manner as described above.
 しかしながら、従来の仮接着剤によれば、高い接着力により被処理部材を仮支持し、処理済部材に損傷を与えることなく、処理済部材に対する仮支持を容易に解除することが困難である。例えば、デバイスウエハとキャリア基板との仮接着を充分にしようとするべく、従来の仮接着剤の内、接着性の高いものを採用すると、デバイスウエハとキャリア基板との仮接着が強すぎる傾向となる。よって、この強すぎる仮接着を解除するべく、例えば、図3に示すように、薄型デバイスウエハ60’の裏面61b’にテープ(例えば、ダイシングテープ)70を貼り付け、接着性支持体120から薄型デバイスウエハ60’を剥離する場合においては、バンプ63が設けられたデバイスチップ62から、バンプ63が脱離するなどして、デバイスチップ62を破損する不具合が生じやすい。
 一方、従来の仮接着剤の内、接着性が低いものを採用すると、処理済部材に対する仮支持を容易に解除することはできるが、そもそもデバイスウエハとキャリア基板との仮接着が弱すぎ、デバイスウエハをキャリア基板で確実に支持できないという不具合が生じやすい。
However, according to the conventional temporary adhesive, it is difficult to temporarily support the target member with high adhesive strength and easily release the temporary support on the treated member without damaging the treated member. For example, in order to make the temporary adhesion between the device wafer and the carrier substrate sufficiently high, if a conventional temporary adhesive having high adhesiveness is adopted, the temporary adhesion between the device wafer and the carrier substrate tends to be too strong. Become. Therefore, in order to release the excessively strong temporary adhesion, for example, as shown in FIG. 3, a tape (for example, dicing tape) 70 is attached to the back surface 61b ′ of the thin device wafer 60 ′. In the case of peeling off the device wafer 60 ′, the device chip 62 is apt to be broken due to, for example, detachment of the bumps 63 from the device chip 62 provided with the bumps 63.
On the other hand, among conventional temporary adhesives, those with low adhesiveness can easily release temporary support for the treated member, but the temporary bonding between the device wafer and the carrier substrate is too weak, and the device The problem that the wafer can not be reliably supported by the carrier substrate tends to occur.
 しかしながら、本発明の仮接着剤により形成された接着性層は、充分な接着性を発現するとともに、デバイスウエハ60と接着性支持体100との仮接着は、特に、接着性層11に剥離液を接触させることにより容易に解除できる。すなわち、本発明の仮接着剤によれば、高い接着力によりデバイスウエハ60を仮支持できるとともに、薄型デバイスウエハ60’に損傷を与えることなく、薄型デバイスウエハ60’に対する仮支持を容易に解除できる。 However, the adhesive layer formed by the temporary adhesive of the present invention exhibits sufficient adhesiveness, and the temporary adhesion between the device wafer 60 and the adhesive support 100 is particularly a peeling liquid on the adhesive layer 11. It can be easily released by bringing That is, according to the temporary adhesive of the present invention, the device wafer 60 can be temporarily supported with high adhesive force, and temporary support for the thin device wafer 60 'can be easily released without damaging the thin device wafer 60'. .
 図3A、図3B、図3Cおよび図3Dは、それぞれ、接着性支持体と保護層付デバイスウエハとの仮接着を説明する概略断面図、接着性支持体により仮接着された保護層付デバイスウエハが薄型化された状態を示す概略断面図、接着性支持体から剥離された保護層付薄型デバイスウエハを示す概略断面図、および、薄型デバイスウエハを示す概略断面図である。 FIGS. 3A, 3B, 3C, and 3D are schematic cross-sectional views for explaining temporary adhesion between an adhesive support and a device wafer with a protective layer, respectively, a device wafer with a protective layer temporarily adhered by an adhesive support. 1 is a schematic sectional view showing a thinned state, a schematic sectional view showing a thin device wafer with a protective layer peeled from an adhesive support, and a schematic sectional view showing a thin device wafer.
 図4Aおよび図4Bは、それぞれ、接着性支持体により仮接着されたデバイスウエハが薄型化された状態を説明する概略断面図、および、接着性支持体により仮接着された保護層付デバイスウエハが薄型化された状態を説明する概略断面図である。 FIGS. 4A and 4B are schematic cross-sectional views for explaining the thinned state of the device wafer temporarily bonded by the adhesive support, and the device wafer with protective layer temporarily bonded by the adhesive support. It is a schematic sectional drawing explaining the state by which it was thinned.
 本発明の上記した第1の実施形態においては、図3Aに示すように、デバイスウエハ60に代えて、保護層付デバイスウエハ160(被処理部材)を使用しても良い。
 ここで、保護層付デバイスウエハ160は、表面61aに複数のデバイスチップ62が設けられたシリコン基板61(被処理基材)と、シリコン基板61の表面61aに設けられ、デバイスチップ62を保護する保護層80とを有している。
 保護層80の厚さは、例えば、1~1000μmの範囲内であり、1~100μmが好ましく、5~40μmがより好ましい。
 保護層80は、公知のものを制限なく使用することができるが、デバイスチップ62を確実に保護できるものが好ましい。
 保護層80を構成する材料としては、被処理基材を保護する目的であれば、制限なく公知の化合物を使用することができる。具体的には、フェノール樹脂、エポキシ樹脂、メラミン樹脂、ユリア樹脂、不飽和ポリエステル樹脂、アルキド樹脂、ポリウレタン、ポリイミド、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリスチレン、ポリ酢酸ビニル、テフロン(登録商標)、ABS樹脂、AS樹脂、アクリル樹脂、ポリアミド、ポリアセタール、ポリカーボネート、ポリフェニレンエーテル、ポリブチレンテラフタレート、ポリエチレンテレフタラート、環状ポリオレフィン、ポリフェニレンスルフィド、ポリスルホン、ポリエーテルスルホン、ポリアリレート、ポリエーテルエーテルケトン、ポリアミドイミドなどの合成樹脂や、ロジン、天然ゴムなどの天然樹脂を好ましく使用することができる。市販品としては、ZEONEX480R(日本ゼオン(株)製)などを好ましく用いることができる。
 また、保護層80は、本発明の効果を損なわない範囲で必要に応じて、前記仮接着剤に含有され得る化合物を含有できる。
 保護層は、従来公知のスピンコート法、スプレー法、ローラーコート法、フローコート法、ドクターコート法、浸漬法などを用いて、キャリア基板12上に適用(好ましくは塗布)し、次いで、乾燥することにより形成することができる。乾燥は例えば、80~200℃で、1~10分加熱することができる。
In the above-described first embodiment of the present invention, as shown in FIG. 3A, instead of the device wafer 60, a device wafer with protective layer 160 (member to be processed) may be used.
Here, the device wafer with protective layer 160 is provided on the silicon substrate 61 (substrate to be treated) on which the plurality of device chips 62 are provided on the surface 61 a and the surface 61 a of the silicon substrate 61 to protect the device chips 62. And a protective layer 80.
The thickness of the protective layer 80 is, for example, in the range of 1 to 1000 μm, preferably 1 to 100 μm, and more preferably 5 to 40 μm.
As the protective layer 80, although a known one can be used without limitation, one that can reliably protect the device chip 62 is preferable.
As a material which comprises the protective layer 80, if it is the purpose of protecting a to-be-processed base material, a well-known compound can be used without a restriction | limiting. Specifically, phenol resin, epoxy resin, melamine resin, urea resin, unsaturated polyester resin, alkyd resin, polyurethane, polyimide, polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyvinyl acetate, Teflon (registered trademark), ABS Resin, AS resin, acrylic resin, polyamide, polyacetal, polycarbonate, polyphenylene ether, polybutylene teraphthalate, polyethylene terephthalate, cyclic polyolefin, polyphenylene sulfide, polysulfone, polyether sulfone, polyarylate, polyether ether ketone, polyamide imide, etc. Synthetic resins and natural resins such as rosin and natural rubber can be preferably used. As a commercial item, ZEONEX 480R (made by Nippon Zeon Co., Ltd.) etc. can be used preferably.
Moreover, the protective layer 80 can contain the compound which may be contained in the said temporary adhesive agent as needed in the range which does not impair the effect of this invention.
The protective layer is applied (preferably coated) on the carrier substrate 12 using a conventionally known spin coating method, spray method, roller coating method, flow coating method, doctor coating method, immersion method or the like, and then dried. It can be formed by Drying can be performed, for example, at 80 to 200 ° C. for 1 to 10 minutes.
 そして、接着性支持体100の接着性層11に対して、保護層付デバイスウエハ160の表面160a(保護層80の、シリコン基板61とは反対側の面)を押し当てる。これにより、保護層付デバイスウエハ160の表面160aと、接着性層21とが接着し、接着性支持体100と保護層付デバイスウエハ160とが仮接着する。 Then, the surface 160 a (the surface of the protective layer 80 opposite to the silicon substrate 61) of the device wafer 160 with a protective layer is pressed against the adhesive layer 11 of the adhesive support 100. Thereby, the surface 160a of the device wafer 160 with a protective layer adheres to the adhesive layer 21, and the adhesive support 100 and the device wafer 160 with a protective layer temporarily adhere.
 次いで、上記同様、図3Bに示すように、シリコン基板61の厚さを薄くし(例えば厚さ1~200μmのシリコン基板61’を形成し)、保護層付薄型デバイスウエハ160’を得る。 Next, as described above, as shown in FIG. 3B, the thickness of the silicon substrate 61 is reduced (for example, a silicon substrate 61 'having a thickness of 1 to 200 μm is formed) to obtain a thin device wafer 160' with a protective layer.
 次に、上記同様、接着性支持体100の接着性層11から保護層付薄型デバイスウエハ160’の表面160aを脱離して、図3Cに示すように、保護層付薄型デバイスウエハ160’を得る。 Next, as described above, the surface 160a of the thin device wafer with protective layer 160 'is detached from the adhesive layer 11 of the adhesive support 100 to obtain a thin device wafer with protective layer 160' as shown in FIG. 3C. .
 そして、保護層付薄型デバイスウエハ160’における保護層80を、シリコン基板61’およびデバイスチップ62から除去することにより、図3Dに示すように、シリコン基板61’にデバイスチップ62が設けられてなる薄型デバイスウエハを得る。
 保護層80の除去としては、公知のものをいずれも採用できるが、例えば、(1)保護層80を溶剤により溶解除去する方法;(2)保護層80に剥離用テープなどを貼り付け、保護層80をシリコン基板61’およびデバイスチップ62から機械的に剥離する方法;(3)保護層80に対して、紫外線および赤外線などの光による露光またはレーザー照射を実施することによって、保護層80を分解したり、保護層80の剥離性を向上させたりする方法などが挙げられる。
 上記(1)および(3)は、これらの方法における作用が、保護膜の表面全域に対して為されるため、保護層80の除去が容易であるという利点がある。
 上記(2)は、室温下において特段の装置を要することなく、実施が可能という利点がある。
Then, by removing the protective layer 80 in the thin device wafer 160 'with protective layer from the silicon substrate 61' and the device chip 62, as shown in FIG. 3D, the device chip 62 is provided on the silicon substrate 61 '. A thin device wafer is obtained.
Any known method can be employed to remove the protective layer 80. For example, (1) a method of dissolving and removing the protective layer 80 with a solvent; (2) affixing a peeling tape or the like to the protective layer 80 A method of mechanically peeling the layer 80 from the silicon substrate 61 ′ and the device chip 62; (3) exposing the protective layer 80 with light such as ultraviolet light and infrared light or irradiating the laser with the protective layer 80; A method of decomposing or improving the releasability of the protective layer 80 may, for example, be mentioned.
The above (1) and (3) have an advantage that the removal of the protective layer 80 is easy because the actions in these methods are performed on the entire surface of the protective film.
The above (2) has the advantage that it can be carried out at room temperature without requiring a special device.
 被処理部材としてデバイスウエハ60に代えて保護層付デバイスウエハ160を用いる形態は、接着性支持体100により仮接着されたデバイスウエハ60を薄型化することにより得られる薄型デバイスウエハのTTV(Total Thickness Variation)をより低下したい場合(すなわち、薄型デバイスウエハの平坦性をより向上させたい場合)に有効である。
 すなわち、接着性支持体100により仮接着されたデバイスウエハ60を薄型化する場合においては、図4Aに示すように、複数のデバイスチップ62が為すデバイスウエハ60の凹凸形状が、薄型デバイスウエハ60’の裏面61b’に転写される傾向となり、TTVが大きくなる要素になり得る。
 一方、接着性支持体100により仮接着された保護層付デバイスウエハ160を薄型化する場合においては、先ず、図4Bに示すように、複数のデバイスチップ62を保護層によって保護しているため、保護層付デバイスウエハ160の、接着性支持体110との接触面において、凹凸形状をほとんど無くすことが可能である。よって、このような保護層付デバイスウエハ160を接着性支持体110によって支持した状態で薄型化しても、複数のデバイスチップ62に由来する形状が、保護層付薄型デバイスウエハ160’の裏面61b”に転写される虞れは低減され、その結果、最終的に得られる薄型デバイスウエハのTTVをより低下することができる。
The configuration using the device wafer 160 with a protective layer instead of the device wafer 60 as a member to be processed is TTV (Total Thickness) of a thin device wafer obtained by thinning the device wafer 60 temporarily bonded by the adhesive support 100. This is effective when it is desired to further reduce the variation) (ie, to improve the flatness of the thin device wafer).
That is, when thinning the device wafer 60 temporarily bonded by the adhesive support 100, as shown in FIG. 4A, the uneven shape of the device wafer 60 formed by the plurality of device chips 62 is thin device wafer 60 '. TTV tends to be transferred to the back surface 61b 'of the H.sup.
On the other hand, in the case of thinning the device wafer with protective layer 160 temporarily attached by the adhesive support 100, first, as shown in FIG. 4B, a plurality of device chips 62 are protected by the protective layer, In the contact surface of the protective layer-attached device wafer 160 with the adhesive support 110, it is possible to almost eliminate the uneven shape. Therefore, even if the device wafer 160 with a protective layer is supported by the adhesive support 110 and thinned, the shape derived from the plurality of device chips 62 is the back surface 61 b of the thin device wafer with protective layer 160 ′ ′ The risk of being transferred to the device can be reduced, and as a result, the TTV of the thin device wafer finally obtained can be further reduced.
 また、本発明の仮接着剤が、熱ラジカル重合開始剤を含有していた場合、接着性層11を、熱の照射により接着性が減少する接着性層とすることができる。この場合、具体的には、接着性層11を、熱の照射を受ける前には、接着性を有する層であるが、熱の照射を受けた領域においては、接着性が低下ないしは消失する層とすることができる。
 また、本発明の仮接着剤が、光ラジカル重合開始剤をさらに含有する場合には、接着性層11を、活性光線若しくは放射線の照射により接着性が減少する接着性層とすることができる。この場合、具体的には、接着性層を、活性光線若しくは放射線の照射を受ける前には、接着性を有する層であるが、活性光線若しくは放射線の照射を受けた領域においては、接着性が低下ないしは消失する層とすることができる。
Moreover, when the temporary adhesive agent of this invention contains the thermal radical polymerization initiator, the adhesive layer 11 can be made into an adhesive layer in which adhesiveness reduces by irradiation of a heat | fever. In this case, specifically, the adhesive layer 11 is a layer having adhesiveness before being subjected to heat irradiation, but a layer in which the adhesiveness declines or disappears in a region subjected to the heat irradiation. It can be done.
When the temporary adhesive of the present invention further contains a radical photopolymerization initiator, the adhesive layer 11 can be made an adhesive layer whose adhesiveness is reduced by irradiation with an actinic ray or radiation. In this case, specifically, the adhesive layer is a layer having adhesiveness before being irradiated with an actinic ray or radiation, but in the area irradiated with the actinic ray or radiation, the adhesive property is It can be a layer that decreases or disappears.
 そこで、本発明においては、デバイスウエハ60と接着性支持体100とを接着させる前に、接着性支持体100の接着性層11の、デバイスウエハ60に接着される面に対して、活性光線若しくは放射線または熱を照射しても良い。
 例えば、活性光線若しくは放射線または熱の照射により、接着性層を、低接着性領域および高接着性領域が形成された接着性層に変換した上で、被処理部材の接着性支持体による仮接着を行っても良い。以下、この実施形態について説明する。
Therefore, in the present invention, before the device wafer 60 and the adhesive support 100 are bonded to each other, the surface of the adhesive layer 100 of the adhesive support 100 to be bonded to the device wafer 60 is Radiation or heat may be applied.
For example, the adhesive layer is converted into an adhesive layer having a low adhesive area and a high adhesive area formed by irradiation with actinic rays or radiation or heat, and then temporary adhesion is performed with the adhesive support of the treated member. You may Hereinafter, this embodiment will be described.
 図5Aは、接着性支持体に対する露光を説明する概略断面図を示し、図5Bは、マスクの概略上面図を示す。 FIG. 5A shows a schematic cross-sectional view illustrating exposure to an adhesive support, and FIG. 5B shows a schematic top view of the mask.
 先ず、接着性支持体100の接着性層11にマスク40を介して活性光線または放射線50を照射(すなわち、露光)する。 First, the adhesive layer 11 of the adhesive support 100 is irradiated (that is, exposed) with an actinic ray or radiation 50 through the mask 40.
 図5Aおよび図5Bに示すように、マスク40は、中央域に設けられた光透過領域41と、周辺域に設けられた遮光領域42とから構成されている。
 よって、上記露光は、接着性層11の中央域には露光されるが、中央域を取り囲む周辺域には露光されない、パターン露光である。
As shown in FIGS. 5A and 5B, the mask 40 is composed of a light transmission area 41 provided in the central area and a light shielding area 42 provided in the peripheral area.
Thus, the exposure is a pattern exposure in which the central area of the adhesive layer 11 is exposed but not the peripheral area surrounding the central area.
 図6Aは、パターン露光された接着性支持体の概略断面図を示し、図6Bは、パターン露光された接着性支持体の概略上面図を示す。 FIG. 6A shows a schematic cross-sectional view of the pattern-exposed adhesive support, and FIG. 6B shows a schematic top view of the pattern-exposed adhesive support.
 上記したように、接着性層11が、活性光線または放射線の照射により接着性が減少する接着性層である場合、上記のパターン露光を行うことにより、接着性支持体100は、図6Aおよび図6Bに示すように、中央域および周辺域に、それぞれ、低接着性領域21Aおよび高接着性領域21Bが形成された接着性層21を有する接着性支持体110に変換される。
 ここで、本明細書中における「低接着性領域」とは、「高接着性領域」と比較して低い接着性を有する領域を意味し、接着性を有さない領域(すなわち、「非接着性領域」)を包含する。同様に、「高接着性領域」とは、「低接着性領域」と比較して高い接着性を有する領域を意味する。
As described above, in the case where the adhesive layer 11 is an adhesive layer whose adhesiveness is reduced by irradiation with an actinic ray or radiation, the adhesive support 100 is obtained by performing the above-described pattern exposure as shown in FIG. As shown in 6B, the adhesive support 110 is converted to the adhesive support 110 having the adhesive layer 21 in which the low adhesive area 21A and the high adhesive area 21B are formed in the central area and the peripheral area, respectively.
Here, the "low adhesion area" in the present specification means an area having low adhesion as compared to the "high adhesion area", and an area without adhesion (ie, "non-adhesion" Encompass the sexual area "). Similarly, "high adhesion area" means an area having high adhesion as compared to "low adhesion area".
 この接着性支持体110は、マスク40を用いたパターン露光により、低接着性領域21Aおよび高接着性領域21Bが設けられるものであるが、マスク40における光透過領域および遮光領域のそれぞれの面積および形状はミクロンないしはナノオーダーで制御可能である。よって、パターン露光により接着性支持体110の接着性層21に形成される高接着性領域21Bおよび低接着性領域21Aのそれぞれの面積および形状等を細かく制御できるため、接着性層の全体としての接着性を、デバイスウエハ60のシリコン基板61をより確実かつ容易に仮支持できるとともに、薄型デバイスウエハ60’に損傷を与えることなく、薄型デバイスウエハ60’のシリコン基板に対する仮支持をより容易に解除できる程度の接着性に、高精度で、かつ、容易に制御できる。 The adhesive support 110 is provided with the low adhesive area 21A and the high adhesive area 21B by pattern exposure using the mask 40, but the areas of the light transmitting area and the light shielding area in the mask 40 and The shape can be controlled in micron or nano order. Therefore, since the area, shape, etc. of each of the high adhesion region 21B and the low adhesion region 21A formed in the adhesive layer 21 of the adhesive support 110 by pattern exposure can be finely controlled, the entire adhesive layer can be obtained. The adhesive property can temporarily support the silicon substrate 61 of the device wafer 60 more reliably and easily, and release the temporary support of the thin device wafer 60 'to the silicon substrate more easily without damaging the thin device wafer 60'. The degree of adhesion can be controlled with high precision and easily.
 また、接着性支持体110における高接着性領域21B、および、低接着性領域21Aは、パターン露光により、その表面物性が異なるものとはされるが、構造体としては一体となっている。よって、高接着性領域21Bと低接着性領域21Aとで機械的な物性に大きな差異はなく、接着性支持体110の接着性層21にデバイスウエハ60のシリコン基板61の表面61aが接着され、次いで、シリコン基板61の裏面61bが薄膜化処理やシリコン貫通電極を形成する処理を受けても、接着性層21の高接着性領域21Bに対応する裏面61bの領域と、低接着性領域21Aに対応する裏面61bの領域との間で、上記処理に係る圧力(例えば、研削圧力や研磨圧力など)に差は生じにくく、高接着性領域21B、および、低接着性領域21Aが、上記処理における処理精度に与える影響は少ない。これは、上記問題を生じやすい、例えば厚さ1~200μmの薄型デバイスウエハ60’を得る場合において特に有効である。 Further, although the high-adhesiveness region 21B and the low-adhesiveness region 21A in the adhesive support 110 are considered to have different surface physical properties by pattern exposure, they are integrated as a structure. Therefore, there is no big difference in mechanical physical properties between the high adhesive area 21B and the low adhesive area 21A, and the surface 61a of the silicon substrate 61 of the device wafer 60 is adhered to the adhesive layer 21 of the adhesive support 110, Then, even if the back surface 61b of the silicon substrate 61 is subjected to a thinning process or a process for forming a silicon through electrode, the area of the back surface 61b corresponding to the high adhesion area 21B of the adhesive layer 21 and the low adhesion area 21A. It is hard to produce a difference in the pressure (for example, grinding pressure, polishing pressure, etc.) related to the above process from the corresponding area of the back surface 61b, and the high adhesion area 21B and the low adhesion area 21A There is little impact on processing accuracy. This is particularly effective in the case of obtaining a thin device wafer 60 'having a thickness of, for example, 1 to 200 μm, which is likely to cause the above problems.
 よって、接着性支持体110を使用する形態は、デバイスウエハ60のシリコン基板61に上記の処理を施す際に、処理精度に与える影響を抑制しつつ、シリコン基板61をより確実かつ容易に仮支持できるとともに、薄型デバイスウエハ60’に損傷を与えることなく、薄型デバイスウエハ60’に対する仮支持をより容易に解除できる形態として好ましい。 Therefore, in the embodiment using the adhesive support 110, when performing the above processing on the silicon substrate 61 of the device wafer 60, temporary support of the silicon substrate 61 can be performed more reliably and easily while suppressing the influence on the processing accuracy. While being possible, it is preferable as a form which can release temporary support with respect to thin device wafer 60 'more easily, without damaging thin device wafer 60'.
 また、接着性層11を、活性光線若しくは放射線または熱を照射することにより、接着性層の基板側の内表面から外表面に向けて接着性が低下された接着性層に変換した上で、被処理部材の接着性支持体による仮接着を行っても良い。以下、この実施形態について説明する。 Further, the adhesive layer 11 is converted to an adhesive layer having reduced adhesiveness from the inner surface to the outer surface of the adhesive layer by irradiation with an actinic ray or radiation or heat. Temporary bonding may be performed by the adhesive support of the member to be treated. Hereinafter, this embodiment will be described.
 図7は、接着性支持体に対する活性光線若しくは放射線または熱の照射を説明する概略断面図である。 FIG. 7 is a schematic cross-sectional view illustrating irradiation of an adhesive support with actinic rays or radiation or heat.
 先ず、接着性層11の外表面に向けて活性光線若しくは放射線または熱50’を照射することにより、接着性支持体100は、図7に示すように、基板側の内表面31bから外表面31aに向けて接着性が低下された接着性層31を有する接着性支持体120に変換される。
 すなわち、接着性層31は、外表面31a側には低接着性領域31Aを、内表面31b側には高接着性領域31Bをそれぞれ有することになる。
 このような接着性層31は、活性光線若しくは放射線または熱50の照射量を、外表面31aには、活性光線若しくは放射線または熱50が充分に照射されるものの、内表面31bまでには、活性光線若しくは放射線または熱50が到達しないような照射量とすることにより、容易に形成できる。
 ここで、このような照射量の変更は、露光機や加熱装置の設定を変更することにより容易に行うことができるため、設備コストを抑制できるとともに、接着性層21,31の形成に多くの時間を費やすものでもない。
 また、上記の本発明の実施形態においては、上記の接着性層11と上記の照射方法とを組み合わせることにより、構造体としては一体であるが、外表面31aにおける接着性が内表面31bにおける接着性よりも積極的に低くされた接着性層31が形成されるため、分離層等の別層を設ける必要もない。
 以上のように、上記の接着性層31は、その形成が容易である。
First, the adhesive support 100 is irradiated with an actinic ray or radiation or heat 50 'toward the outer surface of the adhesive layer 11, as shown in FIG. 7, from the inner surface 31b to the outer surface 31a of the substrate side. To the adhesive support 120 having the adhesive layer 31 with reduced adhesion.
That is, the adhesive layer 31 has the low adhesive region 31A on the outer surface 31a side and the high adhesive region 31B on the inner surface 31b side.
Such an adhesive layer 31 has an irradiation dose of actinic rays or radiation or heat 50, while the outer surface 31a is sufficiently irradiated with actinic rays or radiation or heat 50, but is active up to the inner surface 31b. It can be easily formed by setting the irradiation dose so that the light beam or radiation or heat 50 does not reach.
Here, since such change of the irradiation amount can be easily performed by changing the setting of the exposure device and the heating device, equipment cost can be suppressed, and many of the adhesive layers 21 and 31 can be formed. It's not about spending time.
Further, in the embodiment of the present invention described above, although the structure is integrated by combining the above adhesive layer 11 and the above irradiation method, the adhesion on the outer surface 31a is the adhesion on the inner surface 31b. Since the adhesive layer 31 which is positively lowered than the sex is formed, it is not necessary to provide another layer such as a separation layer.
As described above, the adhesive layer 31 is easy to form.
 さらに、外表面31aにおける接着性および内表面31bにおける接着性のそれぞれは、接着性層11を構成する素材の選択、および、活性光線若しくは放射線または熱の照射量の調整等により、精度良く制御できるものである。
 その結果、基板12およびシリコン基板61のそれぞれに対する接着性層31の接着性を、デバイスウエハ60のシリコン基板61を確実かつ容易に仮支持できるとともに、薄型デバイスウエハ60’に損傷を与えることなく、薄型デバイスウエハ60’のシリコン基板に対する仮支持を容易に解除できる程度の接着性に、高精度で、かつ、容易に制御できる。
Furthermore, each of the adhesiveness on the outer surface 31a and the adhesiveness on the inner surface 31b can be accurately controlled by the selection of the material constituting the adhesive layer 11 and the adjustment of the dose of actinic rays or radiation or heat. It is a thing.
As a result, the adhesiveness of the adhesive layer 31 to each of the substrate 12 and the silicon substrate 61 can be temporarily and securely supported on the silicon substrate 61 of the device wafer 60 without damaging the thin device wafer 60 '. The adhesiveness of the thin device wafer 60 'to the extent that the temporary support of the thin device wafer 60' can be easily released can be controlled with high precision and easily.
 よって、接着性支持体120を使用する形態も、デバイスウエハ60のシリコン基板61に上記の処理を施す際に、シリコン基板61をより確実かつ容易に仮支持できるとともに、薄型デバイスウエハ60’に損傷を与えることなく、薄型デバイスウエハ60’に対する仮支持をより容易に解除できる形態として好ましい。 Therefore, also in the embodiment using the adhesive support 120, when the silicon substrate 61 of the device wafer 60 is subjected to the above processing, the silicon substrate 61 can be temporarily supported more reliably and easily, and the thin device wafer 60 'is damaged. It is preferable as a form which can release temporary support to thin device wafer 60 'more easily, without giving.
 本発明の半導体装置の製造方法は、前述した実施の形態に限定されるものではなく、適宜な変形、改良等が可能である。 The method of manufacturing a semiconductor device of the present invention is not limited to the above-described embodiment, and appropriate modifications, improvements, and the like can be made.
 前述した実施形態において、本発明の半導体装置製造用仮接着剤より形成される接着性層は、デバイスウエハの仮接着の前に、キャリア基板の上に設けられることにより接着性支持体を構成したが、先ず、デバイスウエハ等の被処理部材の上に設けられ、次いで、接着性層が設けられた被処理部材と、基板とが仮接着されても良い。 In the embodiment described above, the adhesive layer formed of the temporary adhesive for producing a semiconductor device of the present invention constitutes an adhesive support by being provided on a carrier substrate before temporary bonding of a device wafer. However, the substrate to be treated may first be provided on a member to be treated such as a device wafer, and then the substrate to be treated may be temporarily adhered.
 また、例えば、パターン露光に使用されるマスクは、バイナリマスクであっても、ハーフトーンマスクであっても良い。 Also, for example, the mask used for pattern exposure may be a binary mask or a halftone mask.
 また、露光は、マスクを介したマスク露光としたが、電子線等をも用いた描画による選択的露光であっても良い。 Further, although the exposure is a mask exposure via a mask, it may be a selective exposure by drawing using an electron beam or the like.
 また、前述した実施形態において、接着性層は単層構造であるが、接着性層は多層構造であってもよい。多層構造の接着性層を形成する方法としては、活性光線または放射線を照射する前に、前述した従来公知の方法で仮接着剤を段階的に適用する方法や、活性光線または放射線を照射した後に、前述した従来公知の方法で仮接着剤を適用する方法などが挙げられる。接着性層が多層構造である形態において、例えば、接着性層11が、活性光線若しくは放射線または熱の照射により接着性が減少する接着性層である場合には、活性光線若しくは放射線または熱の照射により、各層間の接着性を減少させることにより、接着性層全体としての接着性を減少させることもできる。本発明では、活性光線もしくは放射線が350~450nmの波長の活性光線することが好ましい。 Moreover, in the embodiment described above, the adhesive layer has a single layer structure, but the adhesive layer may have a multilayer structure. As a method of forming the adhesive layer having a multilayer structure, a method of applying a temporary adhesive stepwise by the above-mentioned conventionally known method before irradiation with actinic rays or radiation, or after irradiation with actinic rays or radiation The method of applying a temporary adhesive by the conventionally well-known method mentioned above etc. are mentioned. In a form in which the adhesive layer has a multilayer structure, for example, in the case where the adhesive layer 11 is an adhesive layer whose adhesion is reduced by irradiation with actinic rays or radiation or heat, irradiation with actinic rays or radiation or heat Thus, the adhesion of the entire adhesive layer can also be reduced by reducing the adhesion between the layers. In the present invention, actinic radiation or radiation is preferably actinic radiation at a wavelength of 350 to 450 nm.
 また、前述した実施形態においては、接着性支持体により支持される被処理部材として、シリコン基板を挙げたが、これに限定されるものではなく、半導体装置の製造方法において、機械的または化学的な処理に供され得るいずれの被処理部材であっても良い。
 例えば、被処理部材としては、化合物半導体基板を挙げることもでき、化合物半導体基板の具体例としては、SiC基板、SiGe基板、ZnS基板、ZnSe基板、GaAs基板、InP基板、および、GaN基板などが挙げられる。
Further, in the above-described embodiment, although the silicon substrate is mentioned as an object to be treated supported by the adhesive support, the present invention is not limited to this, and in the method of manufacturing a semiconductor device, mechanical or chemical It may be any treated member that can be subjected to various treatments.
For example, the member to be treated may also include a compound semiconductor substrate, and specific examples of the compound semiconductor substrate include a SiC substrate, a SiGe substrate, a ZnS substrate, a ZnSe substrate, a GaAs substrate, an InP substrate, and a GaN substrate It can be mentioned.
 さらに、前述した実施形態においては、接着性支持体により支持されたシリコン基板に対する機械的または化学的な処理として、シリコン基板の薄膜化処理、および、シリコン貫通電極の形成処理を挙げたが、これらに限定されるものではなく、半導体装置の製造方法において必要ないずれの処理も挙げられる。 Furthermore, in the above-described embodiment, as the mechanical or chemical treatment for the silicon substrate supported by the adhesive support, the thinning treatment of the silicon substrate and the treatment for forming the through silicon electrode are mentioned. And any process required in the method of manufacturing a semiconductor device.
 その他、前述した実施形態において例示した、マスクにおける光透過領域および遮光領域、接着性層における高接着性領域および低接着性領域、並びに、デバイスウエハにおけるデバイスチップの形状、寸法、数、配置箇所等は、本発明を達成できるものであれば任意であり、限定されない。 In addition, the light transmitting area and the light shielding area in the mask, the high adhesive area and the low adhesive area in the adhesive layer, and the shape, size, number, arrangement place of the device chip in the device wafer, etc. Is optional and not limited as long as the invention can be achieved.
 以下、本発明を実施例によりさらに具体的に説明するが、本発明はその主旨を越えない限り、以下の実施例に限定されるものではない。尚、特に断りのない限り、「部」、「%」は質量基準である。 EXAMPLES Hereinafter, the present invention will be more specifically described by way of examples. However, the present invention is not limited to the following examples as long as the gist thereof is not exceeded. In addition, unless there is particular notice, "part" and "%" are mass references.
<接着性支持体の形成>
 4インチSiウエハに下記各仮接着剤をスピンコーター(Mikasa製 Opticoat MS-A100、1200rpm、30秒)により塗布したのち、100℃で30秒ベークし、厚さ3μmの接着性層が設けられたウエハ1(すなわち接着性支持体)を形成した。
<Formation of adhesive support>
The following temporary adhesives were coated on a 4-inch Si wafer using a spin coater (Opticoat MS-A100 manufactured by Mikasa, 1200 rpm, 30 seconds), baked at 100 ° C. for 30 seconds, and provided with a 3 μm thick adhesive layer Wafer 1 (ie adhesive support) was formed.
Figure JPOXMLDOC01-appb-T000018
Figure JPOXMLDOC01-appb-T000018
<仮接着剤>
・表記載の2官能以下のラジカル重合性モノマー(A)     
上記表のX1欄に記載の質量部
・表記載の3官能以上のラジカル重合性モノマー(B)     
上記表のX2欄に記載の質量部
・表記載の高分子化合物(C)                
上記表のX3欄に記載の質量部
・表記載の光ラジカル重合開始剤(Da)           
上記表のX4欄に記載の質量部
・表記載の熱ラジカル重合開始剤(Db)           
上記表のX5欄に記載の質量部
・重合禁止剤(p-メトキシフェノール、東京化成製)
0.008質量部
・界面活性剤(PF6320、OMNOVA社製)
0.032質量部
・溶剤(プロピレングリコールモノプロピルエーテルアセテート)
69.96質量部
<Temporary adhesive>
・ Difunctional or less radically polymerizable monomers listed in the table (A)
Trifunctional or higher functional radically polymerizable monomer (B) described in part by mass / table described in column X1 of the above table
The polymer compound (C) described in parts by mass and table described in column X2 of the above table
The light radical polymerization initiator (Da) of the mass part and the table statement given in the X3 column of the above-mentioned table
The thermal radical polymerization initiator (Db) of the mass part and the table description given in column X 4 of the above table
Parts by mass as described in column X5 of the above table, polymerization inhibitors (p-methoxyphenol, manufactured by Tokyo Chemical Industry Co., Ltd.)
0.008 parts by mass of surfactant (PF6320, manufactured by OMNOVA)
0.032 parts by weight of solvent (propylene glycol monopropyl ether acetate)
69.96 parts by mass
<2官能以下のラジカル重合性モノマー(A)>
(A-1) ブレンマーPME400(日油(株)製))
(A-2) NKエステルHD-N (新中村化学工業(株)製)
(A-3) ライトアクリレート4EG-A(共栄社化学(株)製)
(A-4) FA-P240A(日立化成(株)製)
(A-5) NKエステル ABE-300 (新中村化学工業(株)製)
(A-6) NKエステル A-BPE-4 (新中村化学工業(株)製)
(A-7) NKエステル A-BPE-10 (新中村化学工業(株)製)
(A-8) NKエステル A-BPE-20 (新中村化学工業(株)製)
(A-9) NKエステル BPE-200 (新中村化学工業(株)製)
(A-10)ジビニルベンゼン (和光純薬工業(株)製)
Figure JPOXMLDOC01-appb-C000019
<Bifunctional or Less Radically Polymerizable Monomer (A)>
(A-1) Brenmer PME 400 (manufactured by NOF Corporation)
(A-2) NK Ester HD-N (manufactured by Shin-Nakamura Chemical Co., Ltd.)
(A-3) Light acrylate 4EG-A (manufactured by Kyoeisha Chemical Co., Ltd.)
(A-4) FA-P240A (manufactured by Hitachi Chemical Co., Ltd.)
(A-5) NK ESTER ABE-300 (manufactured by Shin-Nakamura Chemical Co., Ltd.)
(A-6) NK Ester A-BPE-4 (manufactured by Shin-Nakamura Chemical Co., Ltd.)
(A-7) NK Ester A-BPE-10 (manufactured by Shin-Nakamura Chemical Co., Ltd.)
(A-8) NK Ester A-BPE-20 (manufactured by Shin-Nakamura Chemical Co., Ltd.)
(A-9) NK Ester BPE-200 (manufactured by Shin-Nakamura Chemical Co., Ltd.)
(A-10) Divinylbenzene (manufactured by Wako Pure Chemical Industries, Ltd.)
Figure JPOXMLDOC01-appb-C000019
<3官能以上のラジカル重合性モノマー(B)>
(B-1) ライトアクリレート TMP-A (共栄社化学(株)製)
(B-2) NKエステル A-TMP-3EO (新中村化学工業(株)製)
(B-3) NKエステル AD-TMP (新中村化学工業(株)製)
(B-4) NKエステル A-DPH (新中村化学工業(株)製)
(B-5) イソシアヌル酸トリアリル (東京化成工業(株)製)
Figure JPOXMLDOC01-appb-C000020
<Trifunctional or Higher Radically Polymerizable Monomer (B)>
(B-1) Light acrylate TMP-A (manufactured by Kyoeisha Chemical Co., Ltd.)
(B-2) NK Ester A-TMP-3EO (manufactured by Shin-Nakamura Chemical Co., Ltd.)
(B-3) NK Ester AD-TMP (manufactured by Shin-Nakamura Chemical Co., Ltd.)
(B-4) NK Ester A-DPH (manufactured by Shin-Nakamura Chemical Co., Ltd.)
(B-5) Triaryl isocyanurate (manufactured by Tokyo Chemical Industry Co., Ltd.)
Figure JPOXMLDOC01-appb-C000020
<高分子化合物(C)>
高分子化合物(C1):メチルメタクリレート・スチレン共重合樹脂、エスチレンMS600(新日鉄住金化学(株)製)
高分子化合物(C2):ポリメタクリル酸メチル(Aldrich製、Mw:12.0万)
<Polymer Compound (C)>
Polymer compound (C1): methyl methacrylate / styrene copolymer resin, ethylene styrene MS 600 (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd.)
Polymer compound (C2): polymethyl methacrylate (manufactured by Aldrich, Mw: 120,000)
<ラジカル重合開始剤(D)>
光ラジカル重合開始剤(Da1):IRGACURE OXE 02(BASF製)
光ラジカル重合開始剤(Da2):カヤキュアーDETX(日本化薬製)
熱ラジカル重合開始剤(Db1):パーブチルZ(日油(株)製、tert-ブチルパーオキシベンゾエート、分解温度(10時間半減期温度=104℃))
<Radical polymerization initiator (D)>
Photo radical polymerization initiator (Da1): IRGACURE OXE 02 (manufactured by BASF)
Photo radical polymerization initiator (Da2): Kayacure DETX (manufactured by Nippon Kayaku Co., Ltd.)
Thermal radical polymerization initiator (Db1): Perbutyl Z (manufactured by NOF Corporation, tert-butylperoxybenzoate, decomposition temperature (10 hours half-life temperature = 104 ° C.))
<被処理部材の作成>
 保護層を有さない被処理部材としては、4インチSiウエハをそのまま使用した。
 保護層を有する被処理部材としては、4インチSiウエハに、下記保護層用化合物の20質量%p-メンタン溶液をスピンコーター(Mikasa製 Opticoat MS-A100、1200rpm、30秒)により塗布したのち、100℃で300秒ベークし、厚さ20μmの保護層が設けられたウエハを形成した。
 保護層を有する場合も有さない場合も、被処理部材としての上記ウエハを、纏めて、ウエハ2と称する。
<Creating a member to be treated>
A 4-inch Si wafer was used as it was as a processed member having no protective layer.
As a member to be treated having a protective layer, a 20% by mass p-menthane solution of the following compound for a protective layer is applied to a 4-inch Si wafer by a spin coater (Opticoat MS-A100 manufactured by Mikasa, 1200 rpm, 30 seconds), The wafer was baked at 100 ° C. for 300 seconds to form a wafer provided with a protective layer having a thickness of 20 μm.
With or without the protective layer, the above-described wafer as the member to be processed is collectively referred to as a wafer 2.
<保護層用化合物>
保護層用化合物(1):ultrasonE6020P(BASF製)
<Compound for protective layer>
Compound for protective layer (1): ultrason E6020P (manufactured by BASF)
<接着性試験片の作成>
 下記表に記載の通り、各仮接着剤を用いて、露光、圧着の順に各工程を経て接着性試験片を作成した。
<Creation of adhesion test pieces>
As described in the following table, adhesion test pieces were prepared through the respective steps of exposure and pressure bonding using each temporary adhesive.
<<露光>>
 ウエハ1の接着性層の側から、UV露光装置(浜松ホトニクス製 LC8、200W高安定水銀キセノンランプL10852)を用いて、光透過領域と遮光領域とが網点模様を為すとともに、網点模様における網点域が遮光領域とされたフォトマスクを介して、接着性層を網点画像用に2000mJ/cm2で露光した。フォトマスクは、一辺が3mmの正方形の遮光領域が全体の5%を占めるフォトマスクを使用した。尚、接着性層の表面上の網点域(高接着性領域)が為す模様は、図2に準ずる模様である。
<< exposure >>
From the side of the adhesive layer of the wafer 1, using a UV exposure device (LC8 manufactured by Hamamatsu Photonics, 200 W high stability mercury xenon lamp L10852), the light transmitting area and the light shielding area form a dot pattern and The adhesive layer was exposed at 2000 mJ / cm 2 for a halftone image through a photomask in which the halftone region was a light shielding region. The photomask used was a photomask in which a square light-shielding area with a side of 3 mm occupies 5% of the whole. The pattern formed by the halftone dot area (high adhesion area) on the surface of the adhesive layer is a pattern according to FIG.
<<圧着>>
 ウエハ1およびウエハ2を分割し、20mm×30mmのサンプル片とした。ウエハ1のサンプル片の接着性層が、ウエハ2のサンプル片に対して20mm×20mmの正方形で接触するように重ね、25℃で20N/cm2で5分間加圧接着した。
<< Crimping >>
The wafer 1 and the wafer 2 were divided into sample pieces of 20 mm × 30 mm. The adhesive layer of the sample piece of wafer 1 was overlaid on the sample piece of wafer 2 in a 20 mm × 20 mm square and pressure bonded at 25 ° C. and 20 N / cm 2 for 5 minutes.
<接着性試験片の接着力測定>
 下記表に記載の条件で作成された試験片のせん断接着力を、引っ張り試験機((株)イマダ製デジタルフォースゲージ、型式:ZP-50N)を用いて、250mm/minの条件で接着性層の面に沿った方向に引っ張り測定した。結果を下記表に示す。
<Measurement of adhesion of adhesive test piece>
The shear adhesive strength of the test piece prepared under the conditions described in the following table was measured using a tensile tester (digital force gauge manufactured by Imada Co., Ltd., model: ZP-50N), using an adhesive layer under the conditions of 250 mm / min. It measured by pulling in the direction along the face of. The results are shown in the following table.
<剥離性>
 下記表に記載の条件で作成された試験片を、250mm/minの条件で接着性層の垂直方向に引っ張り、剥離性を確認した。また、作成された試験片を250℃で30分加熱した後に、同様に、250mm/minの条件で接着性層の垂直方向に引っ張り、熱プロセス後の剥離性を確認した。最大の剥離力が5N未満で剥離できれば「A」、最大の剥離力が5N以上10N未満で剥離できれば「B」、最大の剥離力が10N以上15N未満で剥離できれば「C」、最大の剥離力が15N以上もしくはウエハが破損してしまった場合は「D」とした。なお、Siウエハの破損の有無は目視で確認した。
Figure JPOXMLDOC01-appb-T000021
<Peelable>
The test pieces prepared under the conditions described in the following table were pulled in the vertical direction of the adhesive layer under the conditions of 250 mm / min to confirm peelability. Moreover, after heating the produced test piece at 250 degreeC for 30 minutes, it pulled similarly to the perpendicular direction of an adhesive layer on 250 mm / min conditions, and confirmed the peelability after a heat process. "A" if the maximum peel strength is less than 5N, "B" if the maximum peel strength is at least 5N but less than 10N, "C" if the maximum peel strength is at least 10N to less than 15N, "C", the maximum peel strength Is 15N or more, or "D" when the wafer is broken. The presence or absence of breakage of the Si wafer was visually confirmed.
Figure JPOXMLDOC01-appb-T000021
 以上のように、本発明の(A)2官能以下のラジカル重合性モノマー、(B)3官能以上のラジカル重合性モノマー、(C)高分子化合物および(D)ラジカル重合開始剤を含有する半導体装置製造用仮接着剤は、接着性および剥離性に関して良好な結果が得られるのみならず、高温プロセスを経た後の剥離性に関しても良好な結果を示すことが分かった。
 このように、本発明の仮接着剤は、披処理部材(半導体ウエハなど)に機械的または化学的な処理を施す際に、高温プロセスを経た後においても処理済部材に損傷を与えることなく、処理済部材に対する仮支持を容易に解除できるものである。
 さらに、露光工程を経て形成した接着性層の、光が照射された領域には接着性が全くなかった。この技術により、披処理部材に対して、接着性層の周縁部のみで接着な接着性支持体を形成することができるため、特に、披処理部材がデバイスウエハである場合、デバイスウエハから接着性支持体を脱離する際に、デバイスの内部損傷をより低減することが可能である。
As described above, a semiconductor containing (A) a bifunctional or less radically polymerizable monomer, (B) a trifunctional or higher radically polymerizable monomer, (C) a polymer compound, and (D) a radical polymerization initiator according to the present invention It was found that the temporary adhesive for device manufacture not only gives good results in terms of adhesion and releasability, but also shows good results in terms of releasability after passing through a high temperature process.
Thus, the temporary adhesive of the present invention does not damage the treated member even after the high temperature process when mechanically or chemically treating the treatment member (such as a semiconductor wafer). It is possible to easily release the temporary support to the processed member.
Furthermore, in the adhesive layer formed through the exposure step, the area irradiated with light did not have any adhesiveness. With this technology, an adhesive support can be formed only on the peripheral portion of the adhesive layer with respect to the processing member, and in particular, when the processing member is a device wafer, adhesion from the device wafer can be obtained. When removing the support, it is possible to further reduce the internal damage of the device.
11,21~30,11’ 接着性層
11A、21A~30A 高接着性領域
11B、21B~30B 低接着性領域
12 キャリア基板
60 デバイスウエハ
60’ 薄型デバイスウエハ
61, シリコン基板
61a シリコン基板の表面
61b シリコン基板の裏面
61b’ 薄型デバイスウエハの裏面
62 デバイスチップ
63 バンプ
70 テープ
71 保護層
80 仮接合層
100,100’ 接着性支持体
11, 21 to 30, 11 ' Adhesive Layer 11A, 21A to 30A High Adhesive Region 11B, 21B to 30B Low Adhesive Region 12 Carrier Substrate 60 Device Wafer 60' Thin Device Wafer 61, Silicon Substrate 61a Silicon Substrate Surface 61b Silicon substrate backside 61b 'Backside of thin device wafer 62 Device chip 63 Bump 70 Tape 71 Protective layer 80 Temporary bonding layer 100, 100' Adhesive support

Claims (14)

  1. (A)2官能以下のラジカル重合性モノマー、(B)3官能以上のラジカル重合性モノマー、(C)高分子化合物、および(D)ラジカル重合開始剤を含有する半導体装置製造用仮接着剤。 A temporary adhesive for producing a semiconductor device, comprising (A) a radically polymerizable monomer having 2 or less functionality, (B) a radically polymerizable monomer having 3 or more functionality, (C) a polymer compound, and (D) a radical polymerization initiator.
  2. (A)2官能以下のラジカル重合性モノマーが2官能のラジカル重合性モノマーである、請求項1に記載の半導体装置製造用仮接着剤。 The temporary adhesive for semiconductor device manufacture according to claim 1, wherein the radically polymerizable monomer (A) having a functionality of two or less is a radically polymerizable monomer having two functionality.
  3. (A)2官能以下のラジカル重合性モノマーおよび(B)3官能以上のラジカル重合性モノマーの少なくとも1種が、1つの分子内に含まれている任意の2つのラジカル重合性基の間の原子数がいずれも9原子以上である、請求項1または2に記載の半導体装置製造用仮接着剤。 An atom between any two radically polymerizable groups in which at least one of (A) a bifunctional or lower radically polymerizable monomer and (B) a trifunctional or higher radically polymerizable monomer is contained in one molecule. The temporary adhesive for semiconductor device manufacture according to claim 1 or 2 whose number is 9 atoms or more.
  4. (A)2官能以下のラジカル重合性モノマーおよび(B)3官能以上のラジカル重合性モノマーの少なくとも1種が下記一般式(1)で表されるポリオキシアルキレン部分構造を有する、請求項1~3のいずれか1項に記載の半導体装置製造用仮接着剤。
    一般式(1)
    Figure JPOXMLDOC01-appb-C000001
    (一般式(1)中、R21は、水素原子またはアルキル基を表す。aは、1~5の整数を表す。lは、2~150の整数を表す。)
    4. The polyoxyalkylene partial structure represented by the following general formula (1), wherein at least one of (A) a bifunctional or lower radically polymerizable monomer and (B) a trifunctional or higher radically polymerizable monomer is used. The temporary adhesive agent for semiconductor device manufacture of any one of 3.
    General formula (1)
    Figure JPOXMLDOC01-appb-C000001
    (In the general formula (1), R 21 represents a hydrogen atom or an alkyl group. A represents an integer of 1 to 5. l represents an integer of 2 to 150.)
  5. (A)2官能以下のラジカル重合性モノマーの少なくとも1種が下記一般式(1)で表されるポリオキシアルキレン部分構造を有する、請求項1~3のいずれか1項に記載の半導体装置製造用仮接着剤。
    一般式(1)
    Figure JPOXMLDOC01-appb-C000002
    (一般式(1)中、R21は、水素原子またはアルキル基を表す。aは、1~5の整数を表す。lは、2~150の整数を表す。)
    The semiconductor device according to any one of claims 1 to 3, wherein at least one of the radical polymerizable monomers (A) having a functionality of 2 or less has a polyoxyalkylene partial structure represented by the following general formula (1). Temporary adhesive.
    General formula (1)
    Figure JPOXMLDOC01-appb-C000002
    (In the general formula (1), R 21 represents a hydrogen atom or an alkyl group. A represents an integer of 1 to 5. l represents an integer of 2 to 150.)
  6. (A)2官能以下のラジカル重合性モノマーと(B)3官能以上のラジカル重合性モノマーの比率(質量比)が、80/20~20/80である、請求項1~5のいずれか1項に記載の半導体装置製造用仮接着剤。 The ratio (mass ratio) of (A) a difunctional or lower radically polymerizable monomer and (B) a trifunctional or higher radically polymerizable monomer is 80/20 to 20/80. The temporary adhesive agent for semiconductor device manufacture as described in a term.
  7. (A)2官能以下のラジカル重合性モノマーおよび/または(B)3官能以上のラジカル重合性モノマーが(メタ)アクリレートモノマーである、請求項1~6のいずれか1項に記載の半導体装置製造用仮接着剤。 The semiconductor device according to any one of claims 1 to 6, wherein (A) the bifunctional or lower radically polymerizable monomer and / or (B) the trifunctional or higher radically polymerizable monomer is a (meth) acrylate monomer. Temporary adhesive.
  8.  基板と、前記基板上に、請求項1~7のいずれか1項に記載の半導体装置製造用仮接着剤により形成された接着性層とを有する接着性支持体。 An adhesive support comprising a substrate and an adhesive layer formed of the temporary adhesive for producing a semiconductor device according to any one of claims 1 to 7 on the substrate.
  9.  被処理部材の第1の面と基板とを、請求項1~7のいずれか1項に記載の半導体装置製造用仮接着剤により形成された接着性層を介して接着させる工程、
     前記被処理部材の前記第1の面とは反対側の第2の面に対して、機械的または化学的な処理を施し、処理済部材を得る工程、および、
     前記接着性層と前記処理済部材を分離する工程
    を有する、前記処理済部材を有する半導体装置の製造方法。
    Bonding the first surface of the member to be treated and the substrate through the adhesive layer formed of the temporary adhesive for producing a semiconductor device according to any one of claims 1 to 7;
    Subjecting the second surface opposite to the first surface of the member to be treated mechanically or chemically to obtain a treated member;
    A method of manufacturing a semiconductor device having the processed member, comprising the step of separating the adhesive layer and the processed member.
  10.  前記被処理部材の第1の面と基板とを前記接着性層を介して接着させる工程の前に、前記接着性層の、前記被処理部材の第1の面に接着される面に対して、活性光線若しくは放射線または熱を照射する工程をさらに有する、請求項9に記載の半導体装置の製造方法。 Before the step of bonding the first surface of the member to be treated and the substrate through the adhesive layer, the surface of the adhesive layer to be adhered to the first surface of the member to be treated The method of manufacturing a semiconductor device according to claim 9, further comprising the step of irradiating an actinic ray or radiation or heat.
  11.  前記活性光線もしくは放射線が350~450nmの波長の活性光線であることを特徴とする請求項10に記載の半導体装置の製造方法。 The method of manufacturing a semiconductor device according to claim 10, wherein the actinic ray or radiation is an actinic ray having a wavelength of 350 to 450 nm.
  12.  被処理部材の第1の面と基板とを前記接着性層を介して接着させる工程の後、かつ、前記被処理部材の前記第1の面とは反対側の第2の面に対して、機械的または化学的な処理を施し、処理済部材を得る工程の前に、前記接着性層を50℃~300℃の温度で加熱する工程をさらに有する、請求項9~11のいずれか1項に記載の半導体装置の製造方法。 After the step of adhering the first surface of the member to be treated and the substrate via the adhesive layer, and with respect to the second surface opposite to the first surface of the member to be treated, The method according to any one of claims 9 to 11, further comprising the step of heating the adhesive layer at a temperature of 50 ° C to 300 ° C prior to the step of applying mechanical or chemical treatment to obtain a treated member. The manufacturing method of the semiconductor device as described in these.
  13.  前記接着性層から前記処理済部材を分離する工程が、前記接着性層に剥離液を接触させる工程を含む、請求項9~12のいずれか1項に記載の半導体装置の製造方法。 The method of manufacturing a semiconductor device according to any one of claims 9 to 12, wherein the step of separating the treated member from the adhesive layer includes the step of bringing a peeling solution into contact with the adhesive layer.
  14.  前記被処理部材の第1の面上であって、前記被処理部材と前記接着性層の間に保護層を有している、請求項9~13のいずれか1項に記載の半導体装置の製造方法。 The semiconductor device according to any one of claims 9 to 13, further comprising a protective layer on the first surface of the member to be treated, between the member to be treated and the adhesive layer. Production method.
PCT/JP2014/058458 2013-03-28 2014-03-26 Temporary adhesive for producing semiconductor device, adhesive support including same, and process for producing semiconductor device WO2014157306A1 (en)

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