WO2014156344A1 - Polyester resin aqueous dispersion and bonding agent composition incorporating same - Google Patents

Polyester resin aqueous dispersion and bonding agent composition incorporating same Download PDF

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Publication number
WO2014156344A1
WO2014156344A1 PCT/JP2014/053140 JP2014053140W WO2014156344A1 WO 2014156344 A1 WO2014156344 A1 WO 2014156344A1 JP 2014053140 W JP2014053140 W JP 2014053140W WO 2014156344 A1 WO2014156344 A1 WO 2014156344A1
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Prior art keywords
polyester resin
glass transition
transition temperature
aqueous
thin film
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PCT/JP2014/053140
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French (fr)
Japanese (ja)
Inventor
達也 粟田
忠彦 三上
Original Assignee
東洋紡株式会社
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Publication date
Application filed by 東洋紡株式会社 filed Critical 東洋紡株式会社
Priority to CN201480012822.XA priority Critical patent/CN105008457B/en
Priority to KR1020157016581A priority patent/KR102018902B1/en
Priority to JP2014530986A priority patent/JP6424621B2/en
Publication of WO2014156344A1 publication Critical patent/WO2014156344A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J167/00Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51Elastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/704Crystalline

Definitions

  • the present invention relates to an aqueous polyester resin dispersion and an adhesive composition using the same.
  • organic solvents have been used in large quantities in the fields of paints, inks, coating agents, adhesives, and various treatment agents such as textile products and paper. Recently, environmental pollution caused by these organic solvents, deterioration of the working environment, etc. As a result, organic solvent emission regulations have been strengthened year by year, both domestically and internationally. In response to such a trend, as a measure for reducing the use of organic solvents, there is an increasing trend of making water-based in many applications.
  • a carboxylic acid is added to a polyester resin to make a copolymer polyester resin having a high acid value, and neutralized with ammonia or a low-boiling amine to neutralize the carboxylic acid, which is a hydrophilic group.
  • a method of forming a salt and dispersing or solubilizing a polyester resin in water is known (for example, Patent Document 2). If it is a thin film obtained by this method, ammonia and low boiling point amine neutralizing carboxylic acid are volatilized at the time of thin film production, and the carboxylic acid neutralized salt which is a hydrophilic group does not remain in the thin film. The water resistance of the obtained thin film can be increased.
  • the thin film obtained by the aqueous dispersion copolyester resin produced by the methods disclosed in Patent Documents 1 and 2 is not smoother than the thin film obtained by the copolyester resin dissolved in the solvent. However, sufficient water resistance and solvent resistance have not been obtained.
  • the base material 1 is usually stored for a long time in a state where the adhesive is applied, and is used by being attached to the base material 2 at the time of use. Therefore, non-curable resins are generally used.
  • the adhesive layer using a non-curable resin has problems such as poor adhesive strength, solvent resistance, and water resistance.
  • an adhesive formed by blending a block isocyanate system After the curing agent is blended in the resin and applied to the base material (base material 1), the next base material (base material) When pasting 2), the block component of the isocyanate-based curing agent does not dissociate unless it is applied at a high temperature for a long period of time, resulting in poor productivity.
  • the object of the present invention is to increase the molecular weight rather than a complete curing reaction by reacting a polyester resin with a small amount of a curing agent when applied to the substrate 1, and to store for a long time in a state where the adhesive is applied to the substrate 1. It is possible to provide an adhesive that has good laminating properties when bonded to the substrate 2, adhesive properties after lamination, solvent resistance, and good water resistance.
  • the present invention uses a water-dispersed copolymer polyester resin, it has good adhesion to various substrates such as cloth, paper, or plastic film, and is resistant to various solvents. It aims at providing the adhesive agent excellent in soap water resistance.
  • this invention is the polyester resin aqueous dispersion composition, adhesive composition, and laminated body shown below.
  • the polyester resin (A) is a polyester resin having an acid value of 10 to 400 eq / t and a glass transition temperature of 5 to 50 ° C.
  • the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less.
  • the polyester resin (A) has a glass transition temperature higher than the glass transition temperature of the polyester resin (B).
  • the polyester resin (A) is an amorphous polyester resin (A1) having a glass transition temperature of 50 ° C. or higher.
  • the weighted average value of glass transition temperatures of (A1) and (A2) is 5 to 50 ° C., and the weighted average value of acid value is 10 to 400 eq. / T
  • the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less
  • the polyester resin (A1) and the polyester resin A weighted average value of the glass transition temperature of 2 is higher than the glass transition temperature of the polyester resin (B).
  • a thin film having a thickness of 8 ⁇ m was prepared from the aqueous polyester resin dispersion composition, and the thin film was completely dried.
  • curing agent (C) is a carbodiimide type hardening
  • An adhesive composition containing the polyester resin aqueous dispersion composition containing the polyester resin aqueous dispersion composition.
  • the adhesive composition as described above which is used for laminating a film and a film or paper.
  • a polyester resin aqueous dispersion composition containing a polyester resin satisfying any of the following (1) to (3) and a curing agent (C) is applied to the substrate 1, and the film thickness is 8 ⁇ m and elasticity at 120 ° C.
  • the polyester resin (A) is a polyester resin having an acid value of 10 to 400 eq / t and a glass transition temperature of 5 to 50 ° C.
  • the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less.
  • the polyester resin (A) has a glass transition temperature higher than the glass transition temperature of the polyester resin (B).
  • the polyester resin (A) is an amorphous polyester resin (A1) having a glass transition temperature of 50 ° C. or higher. It is a mixture of crystalline polyester resin (A2) having a glass transition temperature of 0 ° C. or lower.
  • the weighted average value of glass transition temperatures of (A1) and (A2) is 5 to 50 ° C., and the weighted average value of acid value is 10 to 400 eq. / T
  • the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C.
  • the glass transition temperature of the polyester resin (A) or polyester resin (B) contained after the thin film is completely dried. At least one of 5 to 50 ° C.
  • polyester resin aqueous dispersion composition of the present invention contains a plurality of polyester resins having a specific glass transition temperature and an acid value and a curing agent, the water resistance, solvent resistance, soap water resistance and adhesiveness are improved. An excellent adhesive resin composition can be easily formed.
  • the polyester resin (A) used in the present invention has a chemical structure obtained by polycondensation of a carboxylic acid component composed of a divalent or higher polyvalent carboxylic acid compound and an alcohol component composed of a divalent or higher polyhydric alcohol compound. It is preferable to copolymerize polyester, hydroxycarboxylic acid or lactone.
  • a polyvalent carboxylic acid compound and an alcohol component composed of a divalent or higher polyhydric alcohol compound are preferably copolyester resins mainly composed of a dicarboxylic acid component and a glycol component.
  • the total of the dicarboxylic acid component and the glycol component accounts for 50 mol% or more on a molar basis with respect to the total of all acid components and all alcohol components constituting the polyester resin (A) used in the present invention. Point to.
  • the total of the dicarboxylic acid component and the glycol component is preferably 70 mol% or more, more preferably 85 mol% or more, preferably 95 mol% or more, and may be 100 mol%.
  • the dicarboxylic acid is preferably an aromatic dicarboxylic acid or an aliphatic dicarboxylic acid, and more preferably an aromatic dicarboxylic acid.
  • the copolymerization amount of the aromatic dicarboxylic acid component is 40 mol% or more, preferably 45 mol% or more, more preferably 50 mol% or more, further preferably 55 mol%, when the total amount of the carboxylic acid components is 100 mol%. That's it. If it is less than 40 mol%, the mechanical strength of the resulting coating film may be lowered, and in that case, it is not practical.
  • aromatic dicarboxylic acid examples include, but are not limited to, terephthalic acid, isophthalic acid, orthophthalic acid, and naltalenedicarboxylic acid.
  • aliphatic dicarboxylic acid examples include, but are not limited to, succinic acid, adipic acid, azelaic acid, sebacic acid, and dodecanedicarboxylic acid. These dicarboxylic acid components can be used alone or in combination of two or more.
  • polyvalent carboxylic acid components include aromatic oxycarboxylic acids such as p-oxybenzoic acid and p- (hydroxyethoxy) benzoic acid, fumaric acid, maleic acid, itaconic acid, hexahydrophthalic acid and tetrahydrophthalic acid.
  • aromatic oxycarboxylic acids such as p-oxybenzoic acid and p- (hydroxyethoxy) benzoic acid, fumaric acid, maleic acid, itaconic acid, hexahydrophthalic acid and tetrahydrophthalic acid.
  • An unsaturated alicyclic such as 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, alicyclic dicarboxylic acid such as 1,4-cyclohexanedicarboxylic acid, and the like can also be used.
  • the glycol component an aliphatic glycol is preferable.
  • the copolymerization amount of the aliphatic glycol component is 40 mol% or more, preferably 50 mol% or more, more preferably 60 mol% or more, still more preferably 70 mol% or more, when the total amount of the glycol components is 100 mol%. is there.
  • the glass transition temperature (hereinafter also referred to as Tg) of the resulting coating film may be high, and may not be suitable for use as an adhesive.
  • aliphatic glycols include ethylene glycol, propylene glycol, 1,3-propanediol, 2,2-dimethyl-1,3-propanediol, 2-methyl-1,3-propanediol (hereinafter 2MG). 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, diethylene glycol, triethylene glycol, dipropylene glycol, polyethylene glycol, polypropylene glycol , Polytetramethylene glycol and the like, but are not limited thereto. These glycol components can be used alone or in combination of two or more.
  • glycols include 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, tricyclodecanediol, bisphenol A ethylene oxide adduct and propylene oxide adduct, hydrogenation An ethylene oxide adduct and a propylene oxide adduct of bisphenol A can also be used.
  • a small amount of triol such as trimethylolethane, trimethylolpropane, glycerin, pentaerythritol, and tetraol may be contained if necessary.
  • the acid value of the polyester resin (A) is preferably in the range of 10 to 400 eq / t. More preferably, it is 11 to 360 eq / t, still more preferably 12 to 320 eq / t, and most preferably 13 to 280 eq / t. If the acid value exceeds 400 eq / t, hydrolysis of the polyester resinous dispersion may be promoted, and long-term storage stability may deteriorate. If the acid value is less than 10 eq / t, the adhesive agent layer obtained from the polyester resin aqueous dispersion composition of the present invention may be poor in solvent resistance and water resistance because it cannot sufficiently react with the curing agent. is there.
  • polyester resin (A) is dispersed in water, it is preferable to introduce a hydrophilic polar group into the resin skeleton.
  • the polar group include a sulfonic acid metal base, a carboxyl group, and a phosphoric acid group, but a sulfonic acid metal base and a carboxyl group are more preferable, and further, dispersibility and long-term stability of the resulting aqueous dispersion are excellent. Sulfonate metal base is most preferred.
  • these polar groups may be used alone or in combination as required.
  • the method of introducing the sulfonic acid metal base is not particularly limited, and examples thereof include copolymerization of a dicarboxylic acid or glycol containing a sulfonic acid metal base during polymerization of the polyester resin (A).
  • the dicarboxylic acid containing a sulfonic acid metal base is a dicarboxylic acid containing an alkali metal salt or an alkaline earth metal salt of sulfonic acid, specifically, sodium 5-sulfonatoisophthalate, 5-sulfonatoisophthalate.
  • Examples include potassium acid, sodium 4-sulfonaphthalene-2,7-dicarboxylate, and sodium 5- [4-sulfophenoxy] isophthalate, but are not limited thereto.
  • the glycol containing a sulfonic acid metal base is a glycol containing an alkali metal salt or an alkaline earth metal salt of sulfonic acid, specifically, a sodium salt of 2-sulfo-1,4-butanediol, 2 , 5-dimethyl-3-sulfo-2,5-hexanediol sodium salt, and the like.
  • These dicarboxylic acids or glycols containing a sulfonic acid metal base can be used alone or in combination of two or more.
  • the sulfonic acid-derived functional group concentration in the polyester resin (A) is 70 to 400 eq / t in order to satisfy both water dispersibility and water resistance. preferable. More preferably, it is 90 to 320 eq / t, and particularly preferably 110 to 290 eq / t.
  • the functional group concentration derived from sulfonic acid is less than 70 eq / t, sufficient dispersion stability may not be ensured, and when it exceeds 400 eq / t, the water resistance of the film may be lowered.
  • Carboxyl groups can also be introduced as hydrophilic groups other than sulfonic acid metal salts.
  • the method of introducing a carboxyl group is a method in which a polyester resin is polymerized and then post-added with a polyvalent carboxylic acid anhydride under normal pressure and nitrogen atmosphere to give an acid value, or an oligomer before the polyester is made high molecular weight
  • a polycarboxylic acid anhydride is added to a product in a state, and then the molecular weight is increased by a polycondensation reaction under reduced pressure to give an acid value.
  • the former method is preferable because the target acid value is easily obtained.
  • polyvalent carboxylic acid anhydride examples include trimellitic anhydride, phthalic anhydride, pyromellitic anhydride, succinic anhydride, maleic anhydride, 1,8-naphthalic anhydride, 1,2-cyclohexanedicarboxylic anhydride , Cyclohexane-1,2,3,4-tetracarboxylic acid-3,4-anhydride, ethylene glycol bisanhydro trimellitate, 5- (2,5-dioxotetrahydro-3-furanyl) -3-methyl
  • Examples include, but are not limited to, -3-cyclohexene-1,2-dicarboxylic acid anhydride, naphthalene-1,4,5,8-tetracarboxylic dianhydride, and the like.
  • These polyvalent carboxylic acid anhydrides can be used alone or in combination of two or more.
  • the functional group concentration (acid value) derived from the carboxylic acid in the polyester resin (A) is preferably 10 to 400 eq / t. More preferably, it is 100 to 320 eq / t, still more preferably 120 to 320 eq / t, and particularly preferably 150 to 280 eq / t.
  • the functional group concentration derived from carboxylic acid is less than 10 eq / t, sufficient dispersion stability may not be ensured.
  • it exceeds 400 eq / t not only the water resistance of the film is lowered, but also the molecular chain There is a possibility that the hydrolysis of the water accelerates.
  • 100 eq / t or more is preferable in order to ensure water dispersibility and water resistance.
  • the polyester resin (A) can be produced by a known method.
  • the above dicarboxylic acid and diol components are esterified at 150 to 250 ° C. and then polycondensed at 230 to 300 ° C. under reduced pressure. By doing so, the target polyester resin can be obtained.
  • a hydrophilic polar group is introduced, it is preferable to add a monovalent inorganic salt such as sodium acetate or potassium acetate as a polymerization stabilizer.
  • a hindered phenol or a hindered amine type as a heat stabilizer.
  • the polyester resin (B) used in the present invention comprises a carboxylic acid component composed of a divalent or higher polyvalent carboxylic acid compound and an alcohol component composed of a divalent or higher polyhydric alcohol compound. It is preferable to copolymerize polyester, hydroxycarboxylic acid or lactone having a chemical structure obtained by polycondensation.
  • a polyvalent carboxylic acid compound and an alcohol component composed of a divalent or higher polyhydric alcohol compound are preferably copolyester resins mainly composed of a dicarboxylic acid component and a glycol component.
  • the total of the dicarboxylic acid component and the glycol component accounts for 50 mol% or more on a molar basis with respect to the total of all acid components and all alcohol components constituting the polyester resin (B) used in the present invention. Point to.
  • the total of the dicarboxylic acid component and the glycol component is preferably 70 mol% or more, more preferably 85 mol% or more, preferably 95 mol% or more, and may be 100 mol%.
  • the manufacturing method of a polyester resin (B) can take a well-known method similarly to the said polyester resin (A).
  • the target polyester resin can be obtained by esterifying the above dicarboxylic acid and diol components at 150 to 250 ° C. and then polycondensing at 230 to 300 ° C. under reduced pressure.
  • a hydrophilic polar group is introduced, it is preferable to add a monovalent inorganic salt such as sodium acetate or potassium acetate as a polymerization stabilizer.
  • the polyester resin (B) preferably has a hydrophilic polar group introduced into the resin skeleton in order to disperse in water.
  • the polar group include a sulfonic acid metal base, a carboxyl group, and a phosphoric acid group, but a sulfonic acid metal base and a carboxyl group are more preferable, and further, dispersibility and long-term stability of the resulting aqueous dispersion are excellent. Sulfonate metal base is most preferred.
  • these polar groups may be used alone or in combination as required.
  • the preferable introduction amount of the functional group is the same as that of the polyester resin (A).
  • composition and composition ratio of the polyester resin (A) and the polyester resin (B) used in the present invention are calculated from the integral ratio of 1 H-NMR measured by dissolving the polyester resin (A) in a solvent such as deuterated chloroform. Can be sought.
  • the aqueous polyester resin dispersion composition used in the present invention must satisfy one of the following (1) to (3) and satisfy the following (4).
  • the polyester resin (A) is a polyester resin having an acid value of 10 to 400 eq / t and a glass transition temperature of 5 to 50 ° C.
  • the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less. It is preferable that the glass transition temperature of (A) is higher than the glass transition temperature of the polyester resin (B).
  • the acid value of the polyester resin (A) used in the present invention is preferably in the range of 10 to 400 eq / t. More preferably, it is 11 to 360 eq / t, still more preferably 12 to 320 eq / t, and most preferably 13 to 280 eq / t. If the acid value exceeds 400 eq / t, hydrolysis of the polyester resinous dispersion may be promoted, and long-term storage stability may deteriorate. If the acid value is less than 10 eq / t, the adhesive agent layer obtained from the polyester resin aqueous dispersion composition of the present invention may be poor in solvent resistance and water resistance because it cannot sufficiently react with the curing agent. is there.
  • the glass transition temperature of the polyester resin (A) used in the present invention is preferably in the range of 5 to 50 ° C.
  • the temperature is more preferably 7 to 45 ° C, further preferably 10 to 43 ° C, and particularly preferably 15 to 40 ° C.
  • the glass transition temperature is less than 5 ° C.
  • the adhesiveness of the adhesive layer obtained from the aqueous polyester resin dispersion composition of the present invention is good, but the tackiness tends to increase.
  • the glass transition temperature exceeds 50 ° C., when the substrate 2 is bonded, the laminating property may be deteriorated and bonding may not be possible. Furthermore, water resistance, solvent resistance, and soap water resistance tend to decrease.
  • the polyester resin (B) used in the present invention is preferably an amorphous polyester resin.
  • a glass transition temperature is 25 degrees C or less. More preferably, it is 15 degrees C or less, More preferably, it is 10 degrees C or less, Most preferably, it is 5 degrees C or less.
  • the lower limit is not particularly limited, but is usually ⁇ 30 ° C. or higher, preferably ⁇ 25 ° C.
  • glass transition temperature exceeds 25 degreeC, when bonding with the base material 2, a laminate property may fall and it may become unable to adhere
  • the acid value is preferably in the range of 0 to 20 eq / t, more preferably 0 to 15 eq / t, still more preferably 0 to 10 eq / t, and most preferably 0 to 5 eq / t.
  • the polyester resin (B) reacts with the curing agent to increase the elastic modulus of the adhesive layer, which may deteriorate the laminating property.
  • the glass transition temperature of the polyester resin (A) is preferably higher than the glass transition temperature of the polyester resin (B). By making the glass transition temperature of the polyester resin (A) higher than the glass transition temperature of the polyester resin (B), an effect of improving the laminating property can be expected.
  • the blending ratio (mass ratio) of the polyester resin (A) and the polyester resin (B) is preferably 10 to 100 parts by weight, more preferably 15 to 70 parts by weight for the polyester resin (B) with respect to 100 parts by weight of the polyester resin (A). More preferred is part by mass, and even more preferred is 18 to 50 parts by mass. If the amount of the polyester resin (B) is too large, the resulting polyester resin aqueous dispersion has good adhesiveness and the like, but tends to increase tackiness. If it is in the said range, since tackiness will also become favorable, it is more preferable.
  • the laminating property may be deteriorated when the substrate 2 is bonded to the substrate 2 and may not be bonded. Furthermore, water resistance, solvent resistance, and soap water resistance tend to decrease.
  • the blending of the polyester resin (A) and the polyester resin (B) consists of a polyester resin aqueous dispersion prepared using the polyester resin (A) and a polyester resin aqueous dispersion prepared using the polyester resin (B). You may mix, and you may perform water dispersion in the state which mixed the polyester resin (A) and the polyester resin (B). Other polyester resins or aqueous dispersions may be mixed as long as the performance of the present invention is not impaired.
  • the polyester resin (A) is a mixture of an amorphous polyester resin (A1) having a glass transition temperature of 50 ° C. or higher and a crystalline polyester resin (A2) having a glass transition temperature of 0 ° C. or lower, and (A1) and (A2)
  • the weight average value of the glass transition temperature is 5 to 50 ° C.
  • the weight average value of the acid value is 10 to 400 eq / t
  • the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less.
  • the weighted average value of the glass transition temperatures of the polyester resin (A1) and the polyester resin (A2) is preferably higher than the glass transition temperature of the polyester resin (B).
  • the polyester resin (A) used in the present invention may not be a single polyester resin, but may be a mixture of two or more kinds of polyester resins. When it is a mixture of two or more kinds of polyester resins, it contains the polyester resin (A1) and polyester resin (A2) described later, and the weighted average value of the glass transition temperatures of the polyester resin (A1) and the polyester resin (A2) is It is preferably in the range of 5 to 50 ° C.
  • the polyester resin (A1) is preferably an amorphous polyester resin.
  • the glass transition temperature is preferably 50 ° C. or higher, more preferably 55 ° C. or higher, preferably 100 ° C. or lower, more preferably 90 ° C. or lower. When the glass transition temperature is less than 50 ° C., the tackiness of the adhesive layer obtained from the aqueous polyester resin dispersion composition of the present invention is large, which may cause a problem in use.
  • the acid value is preferably in the range of 5 to 400 eq / t, more preferably 10 to 360 eq / t, still more preferably 11 to 320 eq / t, and most preferably 12 to 280 eq / t.
  • the acid value exceeds 400 eq / t, hydrolysis of the obtained aqueous polyester resin dispersion is promoted, and long-term storage stability may be deteriorated.
  • the acid value is less than 10 eq / t, it is impossible to sufficiently react with the curing agent, and therefore the solvent resistance and water resistance of the adhesive layer obtained from the aqueous polyester resin dispersion composition of the present invention may be inferior. is there.
  • the polyester resin (A2) is preferably a crystalline polyester resin.
  • the glass transition temperature is preferably 0 ° C. or lower, more preferably ⁇ 5 ° C. or lower, preferably ⁇ 30 ° C. or higher, more preferably ⁇ 20 ° C. or higher.
  • the glass transition temperature exceeds 0 ° C., the melting point becomes high, and good laminating properties may not be exhibited during bonding.
  • the acid value is preferably in the range of 5 to 400 eq / t, more preferably 10 to 360 eq / t, still more preferably 11 to 320 eq / t, and most preferably 12 to 280 eq / t.
  • the acid value exceeds 400 eq / t, hydrolysis of the obtained aqueous polyester resin dispersion is promoted, and long-term storage stability may be deteriorated.
  • the acid value is less than 10 eq / t, it is impossible to sufficiently react with the curing agent, and therefore the solvent resistance and water resistance of the adhesive layer obtained from the aqueous polyester resin dispersion composition of the present invention may be inferior. is there.
  • the crystalline polyester resin as used in the present invention means that a temperature is raised from ⁇ 100 ° C. to 250 ° C. at 20 ° C./min using a differential scanning calorimeter (DSC), and a clear melting peak is formed in the temperature raising process.
  • a non-crystalline polyester resin is heated at a rate of 20 ° C./min from ⁇ 100 ° C. to 250 ° C. using a differential scanning calorimeter (DSC). Points that do not show a peak.
  • the weighted average value of the glass transition temperature of the polyester resin (A) is preferably in the range of 5 to 50 ° C.
  • the temperature is more preferably 7 to 45 ° C, further preferably 10 to 43 ° C, and particularly preferably 15 to 40 ° C.
  • the glass transition temperature is less than 5 ° C.
  • the adhesiveness of the adhesive layer obtained from the aqueous polyester resin dispersion composition is good, but the tackiness tends to increase.
  • the glass transition temperature exceeds 50 ° C., when the substrate 2 is bonded, the laminating property may be deteriorated and bonding may not be possible. Furthermore, water resistance, solvent resistance, and soap water resistance tend to decrease.
  • the weighted average value of the glass transition temperature can be calculated by the following formula.
  • Weight average value of glass transition temperature of polyester resin (A) [glass transition temperature of polyester resin (A1) ⁇ mass part of polyester resin (A1) + glass transition temperature of polyester resin (A2) ⁇ polyester resin (A2) Part by mass] / [part by mass of polyester resin (A1) + part by mass of polyester resin (A2)]
  • the glass transition temperature of the polyester resin (A) in the case of using together 3 or more types of polyester resins can also be calculated
  • the weighted average value of the acid value of the polyester resin (A) is preferably in the range of 10 to 400 eq / t. More preferably, it is 11 to 360 eq / t, still more preferably 12 to 320 eq / t, and most preferably 13 to 280 eq / t. If the acid value exceeds 400 eq / t, hydrolysis of the polyester resinous dispersion may be promoted, and long-term storage stability may deteriorate. If the acid value is less than 10 eq / t, the adhesive agent layer obtained from the polyester resin aqueous dispersion composition of the present invention may be poor in solvent resistance and water resistance because it cannot sufficiently react with the curing agent. is there.
  • the weighted average value of the acid value can be calculated by the following formula.
  • Weighted average value of acid value of polyester resin (A) [acid value of polyester resin (A1) ⁇ mass part of polyester resin (A1) + acid value of polyester resin (A2) ⁇ mass part of polyester resin (A2)] / [Mass part of polyester resin (A1) + Mass part of polyester resin (A2)]
  • the acid value of the polyester resin (A) in the case of using together 3 or more types of polyester resins can also be calculated
  • the polyester resin (A1) and the polyester resin (A2) are blended into an aqueous polyester resin dispersion prepared using the polyester resin (A1) and an aqueous polyester resin dispersion prepared using the polyester resin (A2). You may mix, and you may perform water dispersion in the state which mixed the polyester resin (A1) and the polyester resin (A2). Other polyester resins or aqueous dispersions may be mixed as long as the performance of the present invention is not impaired.
  • the polyester resin (B) used in the present invention is preferably an amorphous polyester resin.
  • a glass transition temperature is 25 degrees C or less. More preferably, it is 15 degrees C or less, More preferably, it is 10 degrees C or less, Most preferably, it is 5 degrees C or less.
  • the lower limit is not particularly limited, but is usually ⁇ 30 ° C. or higher, preferably ⁇ 25 ° C.
  • glass transition temperature exceeds 25 degreeC, when bonding with the base material 2, a laminate property may fall and it may become unable to adhere
  • the acid value is preferably in the range of 0 to 20 eq / t, more preferably 0 to 15 eq / t, still more preferably 0 to 10 eq / t, and most preferably 0 to 5 eq / t.
  • the polyester resin (B) reacts with the curing agent to increase the elastic modulus of the coating film, which may deteriorate the laminating property.
  • the weighted average value of the glass transition temperatures of the polyester resin (A1) and the polyester resin (A2) is higher than the glass transition temperature of the polyester resin (B).
  • a thin film (film thickness: 8 ⁇ m) prepared using the polyester resin aqueous dispersion composition according to the present invention is heat-treated at 200 ° C. for 5 minutes (hereinafter also referred to as absolutely dry), and is contained in the thin film after being completely dried.
  • At least one of the glass transition temperatures of the polyester resin (A) or the polyester resin (B) is preferably in the range of 5 to 50 ° C.
  • the temperature is more preferably 7 to 45 ° C, further preferably 10 to 43 ° C, and particularly preferably 15 to 40 ° C.
  • the glass transition temperature is less than 5 ° C.
  • the adhesiveness of the adhesive layer obtained from the aqueous polyester resin dispersion composition is good, but the tackiness tends to increase.
  • the glass transition temperature exceeds 50 ° C.
  • the laminating property may be deteriorated and bonding may not be possible.
  • water resistance, solvent resistance, and soap water resistance tend to decrease.
  • the average glass transition temperature after the compatibility is set as the glass transition temperature of the polyester resin.
  • the elastic modulus at 120 ° C. of the thin film is preferably 1 MPa to 1 kPa.
  • a thin film of the aqueous polyester resin dispersion composition according to the present invention is obtained by applying the aqueous polyester resin dispersion composition to a non-corona surface of a polypropylene film (Toyobo Co., Ltd., P2161, thickness 50 ⁇ m) with a hand coater. After drying at about 1 minute for about 1 minute to obtain a laminate having a thin film with a thickness of 8 ⁇ m, the thin film is obtained by peeling it from the polypropylene film.
  • a polypropylene film Toyobo Co., Ltd., P2161, thickness 50 ⁇ m
  • the elastic modulus (Er) of the thin film is measured using a dynamic viscoelasticity measuring device DVA-220 manufactured by IT Measurement Control Co., Ltd. at 10 Hz and a temperature rising rate of 4 ° C./min.
  • the value of the elastic modulus at 120 ° C. is preferably in the range of 1 MPa to 1 kPa, more preferably in the range of 0.9 MPa to 10 kPa, and further preferably in the range of 0.8 MPa to 100 kPa.
  • the elastic modulus exceeds 1 MPa, the thin film may have poor laminating properties and may not be bonded.
  • the elastic modulus is less than 1 kPa, the flow of the thin film increases, and good adhesion may not be obtained.
  • the drying method of the polyester resin aqueous dispersion composition is not particularly limited, but a known method such as a hot air dryer, induction heating, near infrared heating, far infrared heating, indirect heating can be applied.
  • curing agent (C) used for this invention is not specifically limited, It is preferable that it is a carbodiimide type hardening
  • a carbodiimide-based curing agent when applied to the substrate 1, the polyester resin (A) and / or polyester resin (B) is not completely cured with the polyester resin (A) and / or polyester resin (B). It is considered that the curing reaction is small enough to increase the molecular weight of B). Thereby, long-term storage after application of the substrate 1 becomes possible, and it is considered that the laminating property when adhering to the substrate 2, adhesion after adhesion, solvent resistance, and water resistance are improved.
  • a melamine compound, a blocked isocyanate, a water-dispersed isocyanate curing agent, an epoxy compound, an aziridine compound, an oxazoline compound, a metal ion, and the like may be used in combination as long as the effects of the present invention are not impaired.
  • a preferable blending amount of the curing agent (C) is preferably 0.5 to 40 parts by weight, more preferably 1 to 30 parts by weight, and further preferably 3 to 25 parts by weight with respect to 100 parts by weight of the polyester resin (A). 5 to 20 parts by mass is particularly preferable. When the amount is less than 0.5 parts by mass, the solvent resistance and soap water resistance tend to decrease. When the amount exceeds 40 parts by mass, a large amount of unreacted curing agent is present in the coating film, resulting in a decrease in tackiness and adhesiveness. It may cause.
  • the polyester resin aqueous dispersion composition according to the present invention is an aqueous dispersion containing a polyester resin (A), a polyester resin (B), and a curing agent (C).
  • aqueous polyester resin dispersion according to the present invention is produced, the polyester resin chains (A) and the polyester resin (B) can be dissolved or swollen using an organic solvent (hereinafter also referred to as a good solvent) between the polyester molecular chains. After loosening the entanglement, water dispersion can be produced by adding water. If necessary, an organic solvent in which the polyester resin (A) and the polyester resin (B) are not dissolved or swollen (hereinafter also referred to as a poor solvent) may be added.
  • an organic solvent in which the polyester resin (A) and the polyester resin (B) are not dissolved or swollen hereinafter also referred to as a poor solvent
  • the heating temperature for dissolving or swelling the polyester resin (A) and the polyester resin (B) can be appropriately set according to the type and amount of the good solvent, but is preferably 40 to 160 ° C, and preferably 50 to 140 ° C. More preferably, it is 60 to 120 ° C., more preferably 70 to 100 ° C. If the temperature is lower than 40 ° C., the polyester resin (A) and the polyester resin (B) are not sufficiently dissolved or swelled, so that the entanglement between the molecular chains cannot be sufficiently solved. This is because there is an increased risk of causing deterioration.
  • the good solvent for the polyester resin (A) and the polyester resin (B) is not particularly limited, but methyl ethyl ketone, dimethylacetamide, dimethylformamide, N-methylpyrrolidone, tetrahydrofuran, 1,4-dioxane, 1,3-dioxane, 1 , 3-dioxolane, 1,2-hexanediol, methyl cellosolve, n-butyl cellosolve, t-butyl cellosolve, ethyl carbitol, butyl carbitol, propylene glycol monopropyl ether, propylene glycol monobutyl ether, triethylene glycol monobutyl ether It is done. Of these, methyl ethyl ketone, butyl cellosolve, propylene glycol monopropyl ether, propylene glycol monobutyl ether, triethylene glycol monobutyl ether It is done. Of these,
  • the poor solvent for the polyester resin (A) and the polyester resin (B) examples include methanol, ethanol, 1-propanol, isopropyl alcohol, and hexane. Of these, ethanol and isopropyl alcohol are particularly preferable.
  • the poor solvent is preferably used in a range of 0 to 70% by weight with respect to the good solvent. More preferably, it is 5 to 50%. If a poor solvent of 70% or more is used, the resin may aggregate and settle.
  • the good solvent and / or the poor solvent can be removed as necessary after the aqueous dispersion is obtained.
  • polar groups such as carboxyl groups on the surface of the particles are partly or wholly covered with a basic substance in order to stabilize the dispersed resin particles. It is preferable to add.
  • Examples of basic substances that can be used for neutralization include amines represented by triethylamine and the like, or ammonia, sodium hydroxide, potassium hydroxide, and the like. Use of ammonia or volatile amines is preferred in order to eliminate the concern of remaining in the polyester resin composition after drying and the resulting decrease in water resistance.
  • volatile amines are exemplified: monomethylamine, dimethylamine, trimethylamine, monoethylamine, mono-n-propylamine, dimethyl-n-propylamine, monoethanolamine, diethanolamine, Triethanolamine, N-methylethanolamine, N-aminoethylethanolamine, N-methyldiethanolamine, monoisopropanolamine, diisopropanolamine, triisopropanolamine, N, N-dimethylethanolamine, and N, N-dimethylpropanolamine And various amines. Particularly preferred is triethylamine. These volatile amines can be used alone or in combination of two or more.
  • the particle diameter of the polyester resin phase contained in the aqueous polyester resin dispersion composition of the present invention is very important because it greatly affects the appearance and storage stability of the coating film, and is preferably 30 to 250 nm. More preferably, it is 40 to 200 nm, still more preferably 45 to 150 nm, and particularly preferably 50 to 100 nm.
  • the particle diameter exceeds 250 nm, not only the dispersion stability is greatly lowered, but also the film forming property is lowered, so that the appearance and performance of the obtained film may be deteriorated. If the thickness is less than 30 nm, the film-forming property tends to be remarkably improved.
  • the particle diameter refers to the average particle diameter of the polyester resin (A) and the polyester resin (B) when using two types of polyester resins, the polyester resin (A) and the polyester resin (B). Furthermore, when three types of polyester resins of polyester resin (A1), polyester resin (A2) and polyester resin (B) are used in combination, polyester resin (A1), polyester resin (A2) and polyester resin (B) Refers to the average particle size. Moreover, when using 4 or more types of polyester resins, the average particle diameter of all the polyester resins currently used is pointed out.
  • the coarse particles of 1 ⁇ m or more are 1% by mass or less, preferably 0.5% by mass or less, more preferably 0.2% by mass or less, and still more preferably 0.01% by mass. % Or less. If it exceeds 1% by mass, a precipitate may be generated over time (long-term storage), resulting in poor storage stability, and may cause unevenness during coating and drying.
  • the polyester resin aqueous dispersion concentration of the polyester resin aqueous dispersion according to the present invention is preferably 5 to 45% by mass, more preferably 10 to 40% by mass, still more preferably 15 to 35% by mass, and most preferably 20%. It is in the range of ⁇ 33% by mass.
  • the resin solid content concentration exceeds 45% by mass, the solution viscosity becomes high and aggregation between the resin particles tends to occur, so that the dispersion stability may be greatly lowered.
  • it is less than 5 mass% it is hard to say that it is practical from both a manufacturing surface and a use surface.
  • the polyester resin aqueous dispersion composition according to the present invention preferably contains an antiblocking agent.
  • the blending amount is not particularly limited, but is preferably 0 to 20 parts by weight, more preferably 1 to 16 parts by weight, more preferably 3 to 14 parts by weight with respect to 100 parts by weight of the polyester resin (A) as a range that does not adversely affect the adhesive performance. Part is more preferable, and 5 to 12 parts by mass is particularly preferable.
  • the blocking inhibitor (D) can be used alone or in combination of two or more.
  • the aqueous polyester resin dispersion composition according to the present invention is an emulsifier within a range that does not affect the performance other than the polyester resin (A), the polyester resin (B), the curing agent (C), and the anti-blocking agent (D).
  • additives or the like used in ordinary aqueous adhesives such as a plasticizer, a dispersant, a thickener, a solvent, an antifoaming agent, a preservative, and an antiblocking agent can be appropriately blended as necessary.
  • the coating liquid comprises the polyester resin aqueous dispersion composition of the present invention and, if necessary, an antiblocking agent (D), an emulsifier, a plasticizer, a dispersant, a thickener, a solvent, an antifoaming agent, an antiseptic, and the like. It is prepared by appropriately blending additives and the like used for ordinary aqueous adhesives.
  • An adhesive layer can be produced using the polyester resin aqueous dispersion composition according to the present invention.
  • the adhesive layer can be obtained by applying the coating liquid on the substrate 1 and then performing a drying treatment.
  • the coating amount of the aqueous polyester resin dispersion is preferably adjusted so that the thickness is 3 to 30 ⁇ m.
  • the thickness of the thin film is preferably 3 to 30 ⁇ m, more preferably 5 to 20 ⁇ m, still more preferably 6 to 15 ⁇ m, and most preferably 7 to 10 ⁇ m. If it is less than 3 ⁇ m, it is difficult to obtain a uniform adhesive layer, and if it exceeds 30 ⁇ m, the drying time becomes long and efficient production becomes difficult.
  • the elastic modulus of the adhesive layer at 120 ° C. is preferably in the range of 1 MPa to 1 kPa, more preferably in the range of 0.9 MPa to 10 kPa, and preferably in the range of 0.8 MPa to 100 kPa. Further preferred.
  • the elastic modulus exceeds 1 MPa, when the base material 1 and the base material 2 are bonded to each other, the laminating property may be deteriorated and adhesion may not be possible.
  • the elastic modulus is less than 1 kPa, when the base material 1 and the base material 2 are bonded together, the flow of the adhesive layer becomes large, and good adhesiveness may not be obtained.
  • the drying conditions of the coating liquid are not particularly limited, but are preferably 40 to 250 ° C, more preferably 60 to 200 ° C, and further preferably 80 to 150 ° C. If it is less than 40 degreeC, drying time will take time and it is not rational as industrial production. Moreover, there is a possibility that the coating liquid is not completely dried. On the other hand, if it exceeds 250 ° C., a high-performance drying furnace is required, which is not desirable.
  • the drying method is not limited, but known methods such as a hot air drier, induction heating, near infrared heating, far infrared heating, indirect heating can be applied.
  • the substrate 2 After the coating liquid is applied to the substrate 1 and dried and cured to form an adhesive layer, the substrate 2 is bonded to the adhesive layer, thereby providing good solvent resistance, adhesiveness, and water resistance.
  • a laminate having a soap water resistance can be obtained.
  • the base material 1 and the base material 2 The base fabric etc. which were processed into the plastic film, the processed paper or unprocessed paper, or fixed thickness etc. are mentioned.
  • the plastic film include, but are not limited to, poval film, PET film, polyolefin film, polyester film, polyvinyl chloride film, polyurethane fill, and the like. And glass fiber.
  • the said base material 1 and the base material 2 may be the same kind, and may differ.
  • One of the substrate 1 and the substrate 2 is preferably a porous body such as paper.
  • polyester resin (A) and polyester resin (B) The polyester resin was dissolved in chloroform D and determined by performing 1 H-NMR analysis using a nuclear magnetic resonance analyzer (NMR) Gemini-200 manufactured by Varian. .
  • Crystal melting point and glass transition temperature Using a differential scanning calorimeter (DSC) DSC-220 manufactured by Seiko Instruments Inc., 5 mg of a sample (polyester resin or completely dried film) was sealed in an aluminum presser lid type container, The temperature was measured from 100 ° C. to 250 ° C. at a rate of temperature increase of 20 ° C./min, and the maximum peak temperature of heat of fusion was determined as the crystalline melting point.
  • the glass transition temperature is determined by the temperature at the intersection of the base line extension below the glass transition temperature and the tangent indicating the maximum slope from the peak rising portion to the peak apex under the same conditions as in the measurement apparatus. It was. In the present invention, absolutely dry means that a thin film produced using the aqueous polyester resin dispersion composition is heat-treated at 200 ° C. for 5 minutes.
  • Ionic group concentration 5-1 A 0.2 g sample of the carboxyl group concentration (polyester resin) was precisely weighed and dissolved in 20 ml of chloroform. Then, titration was performed with 0.01 N potassium hydroxide (ethanol solution) to obtain a potassium hydroxide equivalent for the polyester resin, and the amount was calculated in terms of eq / ton units. In addition, phenolphthalein was used as an indicator. 5-2. Sodium sulfonate base concentration The sodium concentration was measured by atomic absorption, and the sodium sulfonate base concentration was calculated and converted to eq / t units.
  • Particle diameter and dispersion coefficient The particle diameter and dispersion coefficient of the aqueous polyester resin dispersion were measured. For the measurement, a laser diffraction / scattering particle size distribution analyzer (Beckman Coulter Counter LS13 320) was used. Then, the particle distribution was prepared on a volume basis by this apparatus, the average diameter and the dispersion coefficient were obtained, and the value of the average diameter was taken as the particle diameter.
  • a polyester resin aqueous dispersion was placed in a glass bottle with a viscosity of 140 cc, and the viscosity meter model BL (TOKIMEC INC.) No. 1 or No. Two rotors were used. Measurement was performed at a rotational speed of 60 rpm for 1 minute, and the viscosity of the aqueous polyester resin dispersion was measured.
  • a 120 ° C elastic modulus coating solution is applied to the non-corona surface of a polypropylene film (Toyobo Co., Ltd., P2161, thickness 50 ⁇ m) with a hand coater and dried at 120 ° C for 1 minute to have a thin film with a thickness of about 8 ⁇ m A laminate was obtained.
  • the thin film was peeled off from the polypropylene film and measured using a dynamic viscoelasticity measuring device DVA-220 manufactured by IT Measurement Control Co., Ltd. at 10 Hz and a temperature rising rate of 4 ° C./min.
  • the Er value at 120 ° C. obtained by the measurement was in the range of 1 MPa to 1 kPa, and the others were marked with “X”.
  • the coating amount and the drying time were changed so that the film thicknesses were as shown in Table 3, respectively.
  • Polyester resin aqueous dispersion composition storage stability test The polyester resin aqueous dispersion composition was placed in a 140 cc glass bottle, left in an incubator at 40 ° C., and stored for 30 days. After a predetermined number of days, the solution was taken out from the incubator, the solution viscosity was measured by the method described above, and compared with the value measured immediately after preparation of the coating solution. The case where there was no change was indicated as ⁇ , and the case where the system was solidified was indicated as ⁇ .
  • the coating liquid was applied to the coated coating film stability test substrate 1 with a hand coater and dried at 120 ° C. for 1 minute to obtain a laminate having a thin film having a thickness of about 8 ⁇ m.
  • Two of the same laminates were prepared, one of which was laminated on the substrate 2 at a roll temperature of 120 ° C., a pressure of 4 N / cm, and a speed of 1 m / min, and cut to a width of 1 ⁇ 1 cm to prepare a test sample 1
  • the test sample 1 was evaluated for adhesion, solvent resistance (MEK resistance, ethyl acetate resistance, toluene resistance), soap water resistance, and water resistance.
  • the other laminate was covered with a non-corona surface of a polyester film (Toyobo Co., Ltd. 5107, thickness 25 ⁇ m) on this laminate and stored for 4 weeks in an environment of 25 ° C. and 60% humidity.
  • the substrate 2 was laminated at a roll temperature of 120 ° C., a pressure of 4 N / cm, and a speed of 1 m / min, and cut to a width of 1 ⁇ 1 cm to obtain a test sample 2.
  • the adhesion, solvent resistance (MEK resistance, ethyl acetate resistance, toluene resistance), soap water resistance, and water resistance of Test Sample 2 were evaluated and compared with the performance before storage (Test Sample 1).
  • the substrate 1 a polyester film (E5107 manufactured by Toyobo Co., Ltd., thickness: 25 ⁇ m) was used, and the coating solution was applied to the non-corona surface.
  • the base material 2 a loose leaf note (manufactured by Kokuyo, No-A836AH) made of high-quality paper and having a thickness of 100 g / m 2 was used.
  • the coating amount and the drying time were changed so that the film thicknesses were as shown in Table 3, respectively.
  • the coating liquid is applied to the non-corona surface of the substrate 1 (polyester film (Toyobo Co., Ltd. E5107, thickness 25 ⁇ m)) with a hand coater and dried at 120 ° C. for 1 minute to have a thin film having a thickness of about 8 ⁇ m. A laminate was obtained.
  • the coating liquid is applied to the non-corona surface of the substrate 1 (polyester film (Toyobo Co., Ltd. E5107, thickness 25 ⁇ m)) with a hand coater and dried at 120 ° C. for 1 minute to have a thin film having a thickness of about 8 ⁇ m.
  • a laminate was obtained. Laminate this laminate and base material 2 (loose leaf notebook of 100 g / m 2 thick paper made of fine paper (manufactured by KOKUYO, No-A836AH)) at a roll temperature of 120 ° C., a pressure of 4 N / cm, and a speed of 1 m / min. A test sample was prepared by cutting to a width of 1 ⁇ 1 cm. The test sample was peeled off by hand and the base material was broken.
  • MEK resistance A test sample was prepared in the same manner as in (12. Adhesion section), immersed in MEK at room temperature (about 25 ° C.) for 1 hour, then taken out from the solution, dried, and then peeled off by hand to break the material. What to do is marked with ⁇ , and others are marked with ⁇ .
  • Acetone resistance A test sample was prepared in the same manner as in (12. Adhesion section), immersed in acetone at room temperature (about 25 ° C.) for 1 hour, then taken out from the solution, dried, and then peeled off by hand to break the substrate. What to do is marked with ⁇ , and others are marked with ⁇ .
  • Ethyl acetate resistance A test sample was prepared in the same manner as in (12. Adhesion section), immersed in ethyl acetate at room temperature (about 25 ° C.) for 1 hour, then taken out from the solution, dried, and then peeled off by hand to make the base material Those to be broken were marked with ⁇ , and others were marked with ⁇ .
  • Toluene resistance A test sample was prepared in the same manner as in (12. Adhesion section), immersed in toluene at room temperature (about 25 ° C.) for 1 hour, then taken out from the solution and dried, and then peeled off by hand to break the material. What to do is marked with ⁇ , and others are marked with ⁇ .
  • Soap-resistant A test sample was prepared in the same manner as in (12. Adhesion section), immersed in 20% by mass soap water at 70 ° C. for 1 hour, then taken out from the solution, rinsed with water, dried, The case where the base material broke due to peeling was marked with ⁇ , and the others were marked with x.
  • test sample was prepared in the same manner as in (12. Adhesion section), immersed in water at 25 ° C. for 30 minutes, then taken out from the solution, dried, peeled off by hand, and the base material broke. Other than that, it was set as x.
  • polyester resin (A) Synthesis of polyester resin (a-1)
  • a reaction can equipped with a stirrer, a thermometer, a heater, a cooling device, and a condenser for distillation, 138 parts by mass of dimethyl terephthalate, isophthalate 136 parts by mass of dimethyl acid sodium, 11 parts by mass of sodium 5-sulfonatoisophthalate, 108 parts by mass of ethylene glycol, 120 parts by mass of 2,2-dimethyl-1,3-propanediol and 1 part by mass of tetrabutyl titanate, up to 230 ° C.
  • the ester exchange reaction was carried out over 4 hours while raising the temperature.
  • the pressure in the system was reduced to 10 torr over 60 minutes while the temperature was raised to 240 ° C., and the pressure was further reduced to 1 torr or less under vacuum to carry out a polycondensation reaction at 240 ° C. for 60 minutes. Thereafter, the polycondensation reaction was terminated by flowing nitrogen into the system and breaking the vacuum. After completion of the reaction, the polyester resin was taken out and cooled to obtain polyester resin a-1.
  • Ethylene glycol / 2,2-dimethyl-1,3-propanediol 50/50.
  • the measurement results are shown in Table 1 together with other resin physical properties.
  • 388 parts by mass of dimethyl terephthalate was added to a reaction vessel equipped with a polyester resin (a-10) synthesis stirrer, condenser and thermometer.
  • a-10) synthesis stirrer, condenser and thermometer Charge 388 parts by weight of dimethyl isophthalate, 554 parts by weight of 2-methyl-1,3-propanediol, 275 parts by weight of 1,5-pentanediol, and 0.41 part by weight of tetrabutyl titanate. From 160 ° C. to 230 ° C. for 4 hours. Over the course of the transesterification reaction. Next, the pressure in the system was gradually reduced, the pressure was reduced to 5 mmHg over 20 minutes, and a polycondensation reaction was performed at 260 ° C.
  • the measurement results are shown in Table 1 together with other resin physical properties.
  • polyester resin (a-11) In the same manner as in the synthesis example of polyester resin (a-10), a polyester resin (a-11) was synthesized by changing to the composition shown in Table 1. The measurement results of the resin physical properties are shown in Table 1.
  • polyester resin (a-1) A three-necked separable flask equipped with a thermometer, condenser and stirring blade was charged with 300 parts by weight of polyester resin (a-1) and 100 parts by weight of n-butyl cellosolve. Dissolved at ° C. Subsequently, after cooling to 90 degreeC, 600 mass parts warm water was added over 30 minutes, and the polyester resin aqueous dispersion whose solid content concentration is 30 mass% was obtained. The resin physical property measurement results of the obtained polyester resin aqueous dispersion are shown in Table 2.
  • polyester resin aqueous dispersion (b-10) 100 parts by weight of polyester resin (a-10), 40 parts by weight of n-butyl cellosolve and 2.7 parts by weight of triethylamine were added, followed by stirring at 80 ° C. for 1 hour. Dissolved. Subsequently, 193 parts by mass of ion exchange water was gently added to obtain an aqueous polyester resin dispersion (b-10). Table 2 shows the measurement results of the resin physical properties.
  • Polyester resin aqueous dispersion (b-11) was prepared using polyester resin (a-11) in the same manner as in the production example of aqueous polyester resin dispersion (b-10). Manufactured. Table 2 shows the measurement results of the resin physical properties.
  • Nopco registered trademark
  • LB-550 manufactured by San Nopco Co., which is a special ester compound
  • Example 1 40 parts by mass of an aqueous polyester resin dispersion (b-3), 40 parts by mass of an aqueous polyester resin dispersion (b-9), 20 parts by mass of an aqueous polyester resin dispersion (b-5), and 2 parts by mass of carbodilite SV-02 Then, 2 parts by mass of Nopco LB-550 was mixed to prepare a coating solution. This coating solution is applied to the non-corona surface of a polyester film (E5107 manufactured by Toyobo Co., Ltd., thickness 25 ⁇ m) as a base material 1 with a hand coater and dried at 120 ° C. for 3 minutes to form a thin film (coating film) of about 8 ⁇ m. A laminated body having was obtained.
  • a polyester film E5107 manufactured by Toyobo Co., Ltd., thickness 25 ⁇ m
  • the glass transition temperature of the polyester resin contained in the thin film after absolutely dried was 15 ° C.
  • KOKUYO loose leaf No-A836AH
  • This test sample was cut to a width of 1 ⁇ 1 cm and evaluated for adhesion, solvent resistance (MEK resistance, acetone resistance, ethyl acetate resistance, toluene resistance), soap water resistance, and water resistance.
  • this coating solution is applied to the non-corona surface of a polypropylene film (Toyobo Co., Ltd., P2161, thickness 50 ⁇ m) with a hand coater and dried at 120 ° C. for 1 minute to have a thin film (coating film) of about 8 ⁇ m.
  • a laminate was obtained.
  • the elastic modulus was 383 kPa.
  • this coating solution is applied to the non-corona surface of a polyester film (E5107 manufactured by Toyobo Co., Ltd., thickness 25 ⁇ m) with a hand coater and dried at 120 ° C. for 1 minute to have a thin film (coating film) of about 8 ⁇ m.
  • a laminate was obtained. The tackiness was evaluated using this laminate.
  • Example 2 In the same manner as in Example 1, the same evaluation was performed by changing to the blending components and film thicknesses shown in Table 3. These evaluation results are shown together in Table 3.
  • a polyester resin adhesive composition that has long-term storage stability when applied to the substrate 1 and is excellent in adhesion, solvent resistance, soap water resistance and water resistance can be easily formed. The contribution to the is great.

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Abstract

Provided are a polyester resin aqueous dispersion composition and a bonding agent composition incorporating same. The polyester resin aqueous dispersion composition demonstrates excellent adhesion to a variety of substrates such as textiles, paper, and plastic films while demonstrating exceptional resistance to water (including soapy water) and a variety of solvents. The polyester resin aqueous dispersion composition contains polyesters (A) and (B) of a particular specification, and a curing agent (C). The modulus of elasticity at 120°C of an 8-μm-thick thin film fabricated using the polyester resin aqueous dispersion composition is 1 MPa to 1 kPa.

Description

ポリエステル樹脂水性分散体およびこれを用いた接着剤組成物Aqueous polyester resin dispersion and adhesive composition using the same
 本発明は、ポリエステル樹脂水性分散体およびこれを用いた接着剤組成物に関する。 The present invention relates to an aqueous polyester resin dispersion and an adhesive composition using the same.
これまで塗料、インキ、コーティング剤、接着剤および繊維製品や紙などの各種処理剤の分野で有機溶剤が多量に用いられていたが、近年、これら有機溶剤による環境汚染や、作業環境の悪化などが顕在化してきており、このため国内外問わず有機溶剤の排出規制が年々強化されている。このような流れを受け、有機溶剤の使用を減少する方策として、多くの用途で水性化の動きが高まっている。 Until now, organic solvents have been used in large quantities in the fields of paints, inks, coating agents, adhesives, and various treatment agents such as textile products and paper. Recently, environmental pollution caused by these organic solvents, deterioration of the working environment, etc. As a result, organic solvent emission regulations have been strengthened year by year, both domestically and internationally. In response to such a trend, as a measure for reducing the use of organic solvents, there is an increasing trend of making water-based in many applications.
既にポリエステル樹脂を水に分散または可溶化させる方法としては親水性の原料を共重合して分子骨格中に導入する方法、例えばスルフォン酸金属塩基を含有する原料やポリアルキレングリコール等を単独または合わせて共重合する方法などが知られている(例えば、特許文献1)。しかしいずれの方法においても水に対する優れた溶解性または分散性を付与するためには多量の上記親水性原料の使用を必要とし、得られた薄膜にも親水性基が残存したままであるため、薄膜の耐水性の面で問題となることがあった。 As a method of already dispersing or solubilizing the polyester resin in water, a method in which a hydrophilic raw material is copolymerized and introduced into the molecular skeleton, for example, a raw material containing a sulfonic acid metal base or a polyalkylene glycol is used alone or in combination. A method of copolymerization is known (for example, Patent Document 1). However, in any method, in order to impart excellent solubility or dispersibility in water, it is necessary to use a large amount of the hydrophilic raw material, and the hydrophilic group remains in the obtained thin film. There was a problem in terms of water resistance of the thin film.
これを解決する試みとして、カルボン酸をポリエステル樹脂に付加することで高酸価の共重合ポリエステル樹脂とし、これをアンモニアや低沸点のアミンで中和することにより親水性基であるカルボン酸中和塩とし、ポリエステル樹脂を水に分散または可溶化させる方法が知られている(例えば、特許文献2)。この方法で得られた薄膜であれば、薄膜作製時にカルボン酸を中和しているアンモニアや低沸点アミンが揮発し、薄膜中には親水性基であるカルボン酸中和塩が残存しないため、得られた薄膜の耐水性を上昇させることができる。 As an attempt to solve this problem, a carboxylic acid is added to a polyester resin to make a copolymer polyester resin having a high acid value, and neutralized with ammonia or a low-boiling amine to neutralize the carboxylic acid, which is a hydrophilic group. A method of forming a salt and dispersing or solubilizing a polyester resin in water is known (for example, Patent Document 2). If it is a thin film obtained by this method, ammonia and low boiling point amine neutralizing carboxylic acid are volatilized at the time of thin film production, and the carboxylic acid neutralized salt which is a hydrophilic group does not remain in the thin film. The water resistance of the obtained thin film can be increased.
特公昭47-40873号公報Japanese Examined Patent Publication No. 47-40873 特開2008-223039号公報JP 2008-223093
しかしながら、特許文献1や2に開示されている方法で作製した水分散体共重合ポリエステル樹脂により得られた薄膜は、溶剤に溶解させた共重合ポリエステル樹脂により得られた薄膜よりも平滑ではないため、十分な耐水性や耐溶剤性が得られるには至っていない。 However, the thin film obtained by the aqueous dispersion copolyester resin produced by the methods disclosed in Patent Documents 1 and 2 is not smoother than the thin film obtained by the copolyester resin dissolved in the solvent. However, sufficient water resistance and solvent resistance have not been obtained.
さらに、二種類の基材を接着させる層間接着剤樹脂の場合、通常は基材1に接着剤を塗布した状態で長期保管し、使用の際に基材2に貼り合わせて使用する方法が一般的であるため、非硬化性樹脂が一般に使用されている。しかし非硬化性樹脂を使用した接着層では、接着強度や耐溶剤性、耐水性が劣るといった問題点があった。 Furthermore, in the case of an interlayer adhesive resin that adheres two types of base materials, a method in which the base material 1 is usually stored for a long time in a state where the adhesive is applied, and is used by being attached to the base material 2 at the time of use. Therefore, non-curable resins are generally used. However, the adhesive layer using a non-curable resin has problems such as poor adhesive strength, solvent resistance, and water resistance.
水酸基含有樹脂にイソシアネート系架橋剤を配合してなる2液硬化型接着剤もあるが、樹脂に硬化剤を配合して基材(基材1)に塗布した後、樹脂と硬化剤の反応が終了する前に次の基材(基材2)を貼り合わせなければならず、基材1に接着剤を塗布した状態で長期保管することができないため使用方法に制限があるといった問題があった。 There are also two-component curable adhesives in which an isocyanate-based crosslinking agent is blended with a hydroxyl group-containing resin, but after the curing agent is blended with the resin and applied to the base material (base material 1), the reaction between the resin and the curing agent occurs. Before finishing, the next base material (base material 2) must be pasted, and there is a problem that the method of use is limited because it cannot be stored for a long time with the adhesive applied to the base material 1. .
さらに、このような接着剤の場合、配合したイソシアネートが時間の経過とともに水と反応していくため、配合液の状態での安定性に劣るという問題があった。 Furthermore, in the case of such an adhesive, since the blended isocyanate reacts with water over time, there is a problem that the stability in the state of the blended liquid is poor.
また、上記問題を解決するためにブロックイソシアネート系を配合してなる接着剤もあるが、樹脂に硬化剤を配合して基材(基材1)に塗布した後、次の基材(基材2)を貼り合わせる際に高温で長時間かけなければイソシアネート系硬化剤のブロック成分が解離しないため、生産性に劣るといった問題点があった。 In addition, in order to solve the above problem, there is an adhesive formed by blending a block isocyanate system. After the curing agent is blended in the resin and applied to the base material (base material 1), the next base material (base material) When pasting 2), the block component of the isocyanate-based curing agent does not dissociate unless it is applied at a high temperature for a long period of time, resulting in poor productivity.
本発明の目的は、基材1への塗布時にポリエステル樹脂と少量の硬化剤を反応させることにより、完全な硬化反応ではなく分子量を上昇させ、基材1に接着剤を塗布した状態で長期保存が可能であり、基材2に接着する際のラミネート性、ラミネート後の接着性、耐溶剤性、耐水性良好である接着剤を提供することである。 The object of the present invention is to increase the molecular weight rather than a complete curing reaction by reacting a polyester resin with a small amount of a curing agent when applied to the substrate 1, and to store for a long time in a state where the adhesive is applied to the substrate 1. It is possible to provide an adhesive that has good laminating properties when bonded to the substrate 2, adhesive properties after lamination, solvent resistance, and good water resistance.
本発明は、水分散体共重合ポリエステル樹脂を使用しているにも関わらず、布、紙、あるいはプラスチックフィルムなどの各種基材に対する接着性が良好で、各種溶剤に対する耐溶剤性、耐水性、耐石鹸水性に優れる接着剤を提供することを目的とする。 Although the present invention uses a water-dispersed copolymer polyester resin, it has good adhesion to various substrates such as cloth, paper, or plastic film, and is resistant to various solvents. It aims at providing the adhesive agent excellent in soap water resistance.
上記課題を達成するため、本発明者らは鋭意検討し、以下の発明を提案するに至った。すなわち本発明は、以下に示すポリエステル樹脂水性分散体組成物、接着剤組成物および積層体である。 In order to achieve the above-mentioned problems, the present inventors have intensively studied and have proposed the following invention. That is, this invention is the polyester resin aqueous dispersion composition, adhesive composition, and laminated body shown below.
ポリエステル樹脂(A)、ポリエステル樹脂(B)および硬化剤(C)を含有し、かつ下記(1)~(3)のいずれかを満足し、かつ下記(4)を満足するポリエステル樹脂水性分散体組成物。
(1)ポリエステル樹脂(A)が酸価10~400eq/t、ガラス転移温度5~50℃のポリエステル樹脂であり、ポリエステル樹脂(B)がガラス転移温度25℃以下の非晶性ポリエステル樹脂であり、ポリエステル樹脂(A)のガラス転移温度がポリエステル樹脂(B)のガラス転移温度よりも高い
(2)ポリエステル樹脂(A)が、ガラス転移温度50℃以上の非晶性ポリエステル樹脂(A1)と、ガラス転移温度0℃以下の結晶性ポリエステル樹脂(A2)の混合物であり、(A1)と(A2)のガラス転移温度の加重平均値が5~50℃、酸価の加重平均値が10~400eq/tであり、ポリエステル樹脂(B)がガラス転移温度25℃以下の非晶性ポリエステル樹脂であり、ポリエステル樹脂(A1)とポリエステル樹脂(A2)のガラス転移温度の加重平均値がポリエステル樹脂(B)のガラス転移温度よりも高い
(3)ポリエステル樹脂水性分散体組成物で、膜厚8μmの薄膜を作製し、該薄膜を絶乾した後に含まれるポリエステル樹脂(A)またはポリエステル樹脂(B)のガラス転移温度の少なくとも一つが5~50℃である
(4)ポリエステル樹脂水性分散体組成物で、膜厚8μmの薄膜を作製したときに、該薄膜の120℃での弾性率が1MPa~1kPaである
Polyester resin aqueous dispersion containing polyester resin (A), polyester resin (B) and curing agent (C), satisfying any of the following (1) to (3), and satisfying (4) below Composition.
(1) The polyester resin (A) is a polyester resin having an acid value of 10 to 400 eq / t and a glass transition temperature of 5 to 50 ° C., and the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less. The polyester resin (A) has a glass transition temperature higher than the glass transition temperature of the polyester resin (B). (2) The polyester resin (A) is an amorphous polyester resin (A1) having a glass transition temperature of 50 ° C. or higher. It is a mixture of crystalline polyester resin (A2) having a glass transition temperature of 0 ° C. or lower. The weighted average value of glass transition temperatures of (A1) and (A2) is 5 to 50 ° C., and the weighted average value of acid value is 10 to 400 eq. / T, the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less, and the polyester resin (A1) and the polyester resin ( A weighted average value of the glass transition temperature of 2) is higher than the glass transition temperature of the polyester resin (B). (3) A thin film having a thickness of 8 μm was prepared from the aqueous polyester resin dispersion composition, and the thin film was completely dried. (4) When a polyester resin (A) or polyester resin (B) contained later has a glass transition temperature of 5 to 50 ° C. (4) When a thin film having a thickness of 8 μm is produced with an aqueous polyester resin dispersion composition The elastic modulus of the thin film at 120 ° C. is 1 MPa to 1 kPa
また、硬化剤(C)がカルボジイミド系硬化剤であることが好ましい。 Moreover, it is preferable that a hardening | curing agent (C) is a carbodiimide type hardening | curing agent.
ポリエステル樹脂(A)100質量部に対して、ポリエステル樹脂(B)を10~100質量部、硬化剤(C)を0.5~40質量部含有することが好ましい。 It is preferable to contain 10 to 100 parts by mass of the polyester resin (B) and 0.5 to 40 parts by mass of the curing agent (C) with respect to 100 parts by mass of the polyester resin (A).
前記ポリエステル樹脂水性分散体組成物を含有する接着剤組成物。 An adhesive composition containing the polyester resin aqueous dispersion composition.
フィルムと、フィルムまたは紙を貼り合わせるために用いられる前記に記載の接着剤組成物。 The adhesive composition as described above, which is used for laminating a film and a film or paper.
さらに、前記の接着剤組成物によって積層された積層体。 Furthermore, the laminated body laminated | stacked by the said adhesive composition.
下記(1)~(3)のいずれかを満足するポリエステル樹脂および硬化剤(C)を含有するポリエステル樹脂水性分散体組成物を基材1に塗布し、膜厚が8μm、120℃での弾性率が1MPa~1kPaである薄膜を作製した後、基材2を貼り合わせる積層体の製造方法。
(1)ポリエステル樹脂(A)が酸価10~400eq/t、ガラス転移温度5~50℃のポリエステル樹脂であり、ポリエステル樹脂(B)がガラス転移温度25℃以下の非晶性ポリエステル樹脂であり、ポリエステル樹脂(A)のガラス転移温度がポリエステル樹脂(B)のガラス転移温度よりも高い
(2)ポリエステル樹脂(A)が、ガラス転移温度50℃以上の非晶性ポリエステル樹脂(A1)と、ガラス転移温度0℃以下の結晶性ポリエステル樹脂(A2)の混合物であり、(A1)と(A2)のガラス転移温度の加重平均値が5~50℃、酸価の加重平均値が10~400eq/tであり、ポリエステル樹脂(B)がガラス転移温度25℃以下の非晶性ポリエステル樹脂であり、ポリエステル樹脂(A1)とポリエステル樹脂(A2)のガラス転移温度の加重平均値がポリエステル樹脂(B)のガラス転移温度よりも高い
(3)前記薄膜を絶乾した後に含まれるポリエステル樹脂(A)またはポリエステル樹脂(B)のガラス転移温度の少なくとも一つが5~50℃である
A polyester resin aqueous dispersion composition containing a polyester resin satisfying any of the following (1) to (3) and a curing agent (C) is applied to the substrate 1, and the film thickness is 8 μm and elasticity at 120 ° C. A method for producing a laminate in which a thin film having a rate of 1 MPa to 1 kPa is prepared, and then a base material 2 is bonded.
(1) The polyester resin (A) is a polyester resin having an acid value of 10 to 400 eq / t and a glass transition temperature of 5 to 50 ° C., and the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less. The polyester resin (A) has a glass transition temperature higher than the glass transition temperature of the polyester resin (B). (2) The polyester resin (A) is an amorphous polyester resin (A1) having a glass transition temperature of 50 ° C. or higher. It is a mixture of crystalline polyester resin (A2) having a glass transition temperature of 0 ° C. or lower. The weighted average value of glass transition temperatures of (A1) and (A2) is 5 to 50 ° C., and the weighted average value of acid value is 10 to 400 eq. / T, the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less, and the polyester resin (A1) and the polyester resin ( The weighted average value of the glass transition temperature of 2) is higher than the glass transition temperature of the polyester resin (B). (3) The glass transition temperature of the polyester resin (A) or polyester resin (B) contained after the thin film is completely dried. At least one of 5 to 50 ° C.
本発明のポリエステル樹脂水性分散体組成物は、特定のガラス転移温度、酸価を有する複数のポリエステル樹脂および硬化剤を含有しているため、耐水性、耐溶剤性、耐石鹸水性および接着性に優れた接着用樹脂組成物を容易に形成することができる。 Since the polyester resin aqueous dispersion composition of the present invention contains a plurality of polyester resins having a specific glass transition temperature and an acid value and a curing agent, the water resistance, solvent resistance, soap water resistance and adhesiveness are improved. An excellent adhesive resin composition can be easily formed.
以下、本発明の実施の形態について詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail.
<ポリエステル樹脂(A)>
本発明に用いるポリエステル樹脂(A)は、2価以上の多価カルボン酸化合物からなるカルボン酸成分と、2価以上の多価アルコール化合物からなるアルコール成分とが重縮合して得られる化学構造のポリエステルやヒドロキシカルボン酸やラクトンを共重合したものであることが好ましい。2価以上の多価カルボン酸化合物からなるカルボン酸成分と、2価以上の多価アルコール化合物からなるアルコール成分とが重縮合して得られる化学構造のポリエステルの場合は、多価カルボン酸化合物および多価アルコール化合物の少なくとも一方が2種類以上の成分からなる共重合ポリエステル樹脂であることが好ましい。また、多価カルボン酸化合物および多価アルコール化合物は、主としてジカルボン酸成分とグリコール成分からなる共重合ポリエステル樹脂であることが好ましい。ここで主としてとは、本発明に用いるポリエステル樹脂(A)を構成する全酸成分と全アルコール成分の合計に対して、ジカルボン酸成分とグリコール成分の合計がモル基準で50モル%以上を占めることを指す。ジカルボン酸成分とグリコール成分の合計は70モル%以上であることが好ましく、85モル%以上であることがより好ましく、95モル%以上であることが好ましく、100モル%であっても差し支えない。
<Polyester resin (A)>
The polyester resin (A) used in the present invention has a chemical structure obtained by polycondensation of a carboxylic acid component composed of a divalent or higher polyvalent carboxylic acid compound and an alcohol component composed of a divalent or higher polyhydric alcohol compound. It is preferable to copolymerize polyester, hydroxycarboxylic acid or lactone. In the case of a polyester having a chemical structure obtained by polycondensation of a carboxylic acid component composed of a divalent or higher polyvalent carboxylic acid compound and an alcohol component composed of a divalent or higher polyhydric alcohol compound, a polyvalent carboxylic acid compound and It is preferable that at least one of the polyhydric alcohol compounds is a copolyester resin composed of two or more kinds of components. The polycarboxylic acid compound and the polyhydric alcohol compound are preferably copolyester resins mainly composed of a dicarboxylic acid component and a glycol component. Here, mainly means that the total of the dicarboxylic acid component and the glycol component accounts for 50 mol% or more on a molar basis with respect to the total of all acid components and all alcohol components constituting the polyester resin (A) used in the present invention. Point to. The total of the dicarboxylic acid component and the glycol component is preferably 70 mol% or more, more preferably 85 mol% or more, preferably 95 mol% or more, and may be 100 mol%.
ジカルボン酸としては、芳香族ジカルボン酸または脂肪族ジカルボン酸が好ましく、その中でも芳香族ジカルボン酸がより好ましい。芳香族ジカルボン酸成分の共重合量はカルボン酸成分の合計量を100モル%とした場合、40モル%以上、好ましくは45モル%以上、より好ましくは50モル%以上、さらに好ましくは55モル%以上である。40モル%未満の場合、得られる塗膜の機械的強度が低くなることがあり、その場合は実用に値しない。 The dicarboxylic acid is preferably an aromatic dicarboxylic acid or an aliphatic dicarboxylic acid, and more preferably an aromatic dicarboxylic acid. The copolymerization amount of the aromatic dicarboxylic acid component is 40 mol% or more, preferably 45 mol% or more, more preferably 50 mol% or more, further preferably 55 mol%, when the total amount of the carboxylic acid components is 100 mol%. That's it. If it is less than 40 mol%, the mechanical strength of the resulting coating film may be lowered, and in that case, it is not practical.
芳香族ジカルボン酸は具体的には、テレフタル酸、イソフタル酸、オルトフタル酸、ナルタレンジカルボン酸等が挙げられるが、これらに限定されない。脂肪族ジカルボン酸は具体的には、コハク酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジカルボン酸等が挙げられるが、これらに限定されない。これらジカルボン酸成分を単独でまたは2種以上併用して使用することができる。また、その他の多価カルボン酸成分として、p-オキシ安息香酸、p-(ヒドロキシエトキシ)安息香酸等の芳香族オキシカルボン酸、フマル酸、マレイン酸、イタコン酸、ヘキサヒドロフタル酸、テトラヒドロフタル酸等の不飽和脂環族、1,2-シクロヘキサンジカルボン酸、1,3-シクロヘキサンジカルボン酸、1,4-シクロヘキサンジカルボン酸等の脂環族ジカルボン酸等を用いることもできる。さらに必要に応じてトリメリット酸、トリメシン酸、ピロメリット酸等のトリおよびテトラカルボン酸およびその無水物等を含んでも良い。 Specific examples of the aromatic dicarboxylic acid include, but are not limited to, terephthalic acid, isophthalic acid, orthophthalic acid, and naltalenedicarboxylic acid. Specific examples of the aliphatic dicarboxylic acid include, but are not limited to, succinic acid, adipic acid, azelaic acid, sebacic acid, and dodecanedicarboxylic acid. These dicarboxylic acid components can be used alone or in combination of two or more. Other polyvalent carboxylic acid components include aromatic oxycarboxylic acids such as p-oxybenzoic acid and p- (hydroxyethoxy) benzoic acid, fumaric acid, maleic acid, itaconic acid, hexahydrophthalic acid and tetrahydrophthalic acid. An unsaturated alicyclic such as 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, alicyclic dicarboxylic acid such as 1,4-cyclohexanedicarboxylic acid, and the like can also be used. Further, if necessary, trimellitic acid, trimesic acid, pyromellitic acid, and other tri- and tetracarboxylic acids and anhydrides thereof may be included.
グリコール成分としては、脂肪族グリコールが好ましい。脂肪族グリコール成分の共重合量はグリコール成分の合計量を100モル%とした場合、40モル%以上、好ましくは50モル%以上、より好ましくは60モル%以上、さらに好ましくは70モル%以上である。40モル%未満の場合、得られる塗膜のガラス転移温度(以下、Tgともいう)が高くなることがあり、接着剤としての使用に適さない場合がある。 As the glycol component, an aliphatic glycol is preferable. The copolymerization amount of the aliphatic glycol component is 40 mol% or more, preferably 50 mol% or more, more preferably 60 mol% or more, still more preferably 70 mol% or more, when the total amount of the glycol components is 100 mol%. is there. When it is less than 40 mol%, the glass transition temperature (hereinafter also referred to as Tg) of the resulting coating film may be high, and may not be suitable for use as an adhesive.
脂肪族グリコールは具体的には、エチレングリコール、プロピレングリコール、1,3-プロパンジオール、2,2-ジメチル-1,3-プロパンジオール、2-メチル-1,3-プロパンジオール(以下、2MGともいう)、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、3-メチル-1,5-ペンタンジオール、ジエチレングリコール、トリエチレングリコール、ジプロピレングリコール、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコール等が挙げられるが、これらに限定されない。これらグリコール成分を単独でまたは2種以上併用して使用することができる。また、その他のグリコールとして1,2-シクロヘキサンジメタノール、1,3-シクロヘキサンジメタノール、1,4-シクロヘキサンジメタノール、トリシクロデカンジオール、ビスフェノールAのエチレンオキサイド付加物およびプロピレンオキサイド付加物、水素化ビスフェノールAのエチレンオキサイド付加物およびプロピレンオキサイド付加物等を用いることもできる。これらの他、必要によりトリメチロールエタン、トリメチロールプロパン、グリセリン、ペンタエリスリトールなどのトリオール、およびテトラオールを少量含んでも良い。 Specifically, aliphatic glycols include ethylene glycol, propylene glycol, 1,3-propanediol, 2,2-dimethyl-1,3-propanediol, 2-methyl-1,3-propanediol (hereinafter 2MG). 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, diethylene glycol, triethylene glycol, dipropylene glycol, polyethylene glycol, polypropylene glycol , Polytetramethylene glycol and the like, but are not limited thereto. These glycol components can be used alone or in combination of two or more. Other glycols include 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, tricyclodecanediol, bisphenol A ethylene oxide adduct and propylene oxide adduct, hydrogenation An ethylene oxide adduct and a propylene oxide adduct of bisphenol A can also be used. In addition to these, a small amount of triol such as trimethylolethane, trimethylolpropane, glycerin, pentaerythritol, and tetraol may be contained if necessary.
ポリエステル樹脂(A)の酸価は、10~400eq/tの範囲であることが好ましい。より好ましくは11~360eq/tであり、さらに好ましくは12~320eq/tであり、最も好ましくは13~280eq/tである。酸価が400eq/tを超えるとポリエステル樹水性分散体の加水分解を促進し、長期保存安定性が悪化する場合がある。酸価が10eq/t未満であると硬化剤と十分に反応することが出来なくなるため、本発明のポリエステル樹脂水性分散体組成物から得られる接着剤層の耐溶剤性・耐水性が劣る場合がある。 The acid value of the polyester resin (A) is preferably in the range of 10 to 400 eq / t. More preferably, it is 11 to 360 eq / t, still more preferably 12 to 320 eq / t, and most preferably 13 to 280 eq / t. If the acid value exceeds 400 eq / t, hydrolysis of the polyester resinous dispersion may be promoted, and long-term storage stability may deteriorate. If the acid value is less than 10 eq / t, the adhesive agent layer obtained from the polyester resin aqueous dispersion composition of the present invention may be poor in solvent resistance and water resistance because it cannot sufficiently react with the curing agent. is there.
ポリエステル樹脂(A)は水に分散するために、樹脂骨格中に親水性のある極性基を導入することが好ましい。極性基としてはスルフォン酸金属塩基、カルボキシル基、リン酸基等が挙げられるが、スルフォン酸金属塩基、カルボキシル基がより好ましく、さらに分散性、得られる水分散体の長期安定性が優れることから、スルフォン酸金属塩基が最も好ましい。また、必要に応じてこれらの極性基は単独または併用して使用しても良い。 Since the polyester resin (A) is dispersed in water, it is preferable to introduce a hydrophilic polar group into the resin skeleton. Examples of the polar group include a sulfonic acid metal base, a carboxyl group, and a phosphoric acid group, but a sulfonic acid metal base and a carboxyl group are more preferable, and further, dispersibility and long-term stability of the resulting aqueous dispersion are excellent. Sulfonate metal base is most preferred. Moreover, these polar groups may be used alone or in combination as required.
スルフォン酸金属塩基を導入する方法は、特に限定されないが、スルフォン酸金属塩基を含有するジカルボン酸またはグリコールをポリエステル樹脂(A)重合時に共重合させることが挙げられる。スルフォン酸金属塩基を含有するジカルボン酸とは、スルフォン酸のアルカリ金属塩またはアルカリ土類金属塩を含有するジカルボン酸であり、具体的には、5-スルホナトイソフタル酸ナトリウム、5-スルホナトイソフタル酸カリウム、4-スルホナフタレン-2,7-ジカルボン酸ナトリウム、5-〔4-スルホフェノキシ〕イソフタル酸ナトリウム等が挙げられるが、これらに限定されない。スルフォン酸金属塩基を含有するグリコールとは、スルフォン酸のアルカリ金属塩またはアルカリ土類金属塩を含有するグリコールであり、具体的には、2-スルホ-1,4-ブタンジオールのナトリウム塩、2,5-ジメチル-3-スルホ-2,5-ヘキサンジオールのナトリウム塩等が挙げられるが、これらに限定されない。これらスルフォン酸金属塩基を含有するジカルボン酸またはグリコールを単独でまたは2種以上を併用して使用できる。 The method of introducing the sulfonic acid metal base is not particularly limited, and examples thereof include copolymerization of a dicarboxylic acid or glycol containing a sulfonic acid metal base during polymerization of the polyester resin (A). The dicarboxylic acid containing a sulfonic acid metal base is a dicarboxylic acid containing an alkali metal salt or an alkaline earth metal salt of sulfonic acid, specifically, sodium 5-sulfonatoisophthalate, 5-sulfonatoisophthalate. Examples include potassium acid, sodium 4-sulfonaphthalene-2,7-dicarboxylate, and sodium 5- [4-sulfophenoxy] isophthalate, but are not limited thereto. The glycol containing a sulfonic acid metal base is a glycol containing an alkali metal salt or an alkaline earth metal salt of sulfonic acid, specifically, a sodium salt of 2-sulfo-1,4-butanediol, 2 , 5-dimethyl-3-sulfo-2,5-hexanediol sodium salt, and the like. These dicarboxylic acids or glycols containing a sulfonic acid metal base can be used alone or in combination of two or more.
スルフォン酸金属塩基を親水性基として導入する場合、水分散性、耐水性の双方を満たすためにポリエステル樹脂(A)中のスルフォン酸由来の官能基濃度は、70~400eq/tであることが好ましい。さらに好ましくは90~320eq/tであり、特に好ましくは110~290eq/tである。スルフォン酸由来の官能基濃度が70eq/t未満であると、十分な分散安定性が確保できないことがあり、また、400eq/tを超えると、皮膜の耐水性が低下することがある。 When the sulfonic acid metal base is introduced as a hydrophilic group, the sulfonic acid-derived functional group concentration in the polyester resin (A) is 70 to 400 eq / t in order to satisfy both water dispersibility and water resistance. preferable. More preferably, it is 90 to 320 eq / t, and particularly preferably 110 to 290 eq / t. When the functional group concentration derived from sulfonic acid is less than 70 eq / t, sufficient dispersion stability may not be ensured, and when it exceeds 400 eq / t, the water resistance of the film may be lowered.
スルフォン酸金属塩以外の親水性基としてカルボキシル基を導入することもできる。カルボキシル基を導入する方法は、ポリエステル樹脂を重合した後に、常圧、窒素雰囲気下で多価カルボン酸無水物を後付加して酸価を付与する方法や、ポリエステルを高分子量化する前のオリゴマー状態のものに多価カルボン酸無水物を投入し、次いで減圧下の重縮合反応により高分子量化することで酸価を付与する方法などがある。目標とする酸価が得られやすいとして前者の方法が好ましい。多価カルボン酸無水物の具体例としては、無水トリメリット酸、無水フタル酸、無水ピロメリット酸、無水コハク酸、無水マレイン酸、無水1,8-ナフタル酸、無水1,2-シクロヘキサンジカルボン酸、シクロヘキサン-1,2,3,4-テトラカルボン酸-3,4-無水物、エチレングリコールビスアンヒドロトリメリテート、5-(2,5-ジオキソテトラヒドロ-3-フラニル)-3-メチル-3-シクロヘキセン-1,2-ジカルボン酸無水物、ナフタレン-1,4,5,8-テトラカルボン酸二無水物などが挙げられるが、これらに限定されない。これら多価カルボン酸無水物を単独でまたは2種以上併用して使用することができる。 Carboxyl groups can also be introduced as hydrophilic groups other than sulfonic acid metal salts. The method of introducing a carboxyl group is a method in which a polyester resin is polymerized and then post-added with a polyvalent carboxylic acid anhydride under normal pressure and nitrogen atmosphere to give an acid value, or an oligomer before the polyester is made high molecular weight There is a method in which a polycarboxylic acid anhydride is added to a product in a state, and then the molecular weight is increased by a polycondensation reaction under reduced pressure to give an acid value. The former method is preferable because the target acid value is easily obtained. Specific examples of the polyvalent carboxylic acid anhydride include trimellitic anhydride, phthalic anhydride, pyromellitic anhydride, succinic anhydride, maleic anhydride, 1,8-naphthalic anhydride, 1,2-cyclohexanedicarboxylic anhydride , Cyclohexane-1,2,3,4-tetracarboxylic acid-3,4-anhydride, ethylene glycol bisanhydro trimellitate, 5- (2,5-dioxotetrahydro-3-furanyl) -3-methyl Examples include, but are not limited to, -3-cyclohexene-1,2-dicarboxylic acid anhydride, naphthalene-1,4,5,8-tetracarboxylic dianhydride, and the like. These polyvalent carboxylic acid anhydrides can be used alone or in combination of two or more.
カルボキシル基を親水性基として導入する場合、ポリエステル樹脂(A)中のカルボン酸由来の官能基濃度(酸価)は10~400eq/tであることが好ましい。より好ましくは、100~320eq/tであり、さらに好ましくは120~320eq/tであり、特に好ましくは150~280eq/tである。カルボン酸由来の官能基濃度が10eq/t未満であると、十分な分散安定性が確保できないことがあり、また、400eq/tを超えると、皮膜の耐水性が低下するだけでなく、分子鎖の加水分解が促進するおそれがある。特に、スルフォン酸金属塩を導入しない場合は、水分散性および耐水性を確保するため、100eq/t以上が好ましい。 When the carboxyl group is introduced as a hydrophilic group, the functional group concentration (acid value) derived from the carboxylic acid in the polyester resin (A) is preferably 10 to 400 eq / t. More preferably, it is 100 to 320 eq / t, still more preferably 120 to 320 eq / t, and particularly preferably 150 to 280 eq / t. When the functional group concentration derived from carboxylic acid is less than 10 eq / t, sufficient dispersion stability may not be ensured. When it exceeds 400 eq / t, not only the water resistance of the film is lowered, but also the molecular chain There is a possibility that the hydrolysis of the water accelerates. In particular, when no sulfonic acid metal salt is introduced, 100 eq / t or more is preferable in order to ensure water dispersibility and water resistance.
ポリエステル樹脂(A)の製造方法としては、公知の方法をとることができるが、例えば、上記のジカルボン酸及びジオール成分を150~250℃でエステル化後、減圧しながら230~300℃で重縮合することにより、目的のポリエステル樹脂を得ることができる。なお、親水性の極性基を導入する場合には、重合の安定剤として酢酸ナトリウム、酢酸カリウム等の1価の無機塩を添加するのが好ましい。また熱安定剤として、ヒンダードフェノールもしくはヒンダードアミン系などの化合物を添加しても構わない。 The polyester resin (A) can be produced by a known method. For example, the above dicarboxylic acid and diol components are esterified at 150 to 250 ° C. and then polycondensed at 230 to 300 ° C. under reduced pressure. By doing so, the target polyester resin can be obtained. When a hydrophilic polar group is introduced, it is preferable to add a monovalent inorganic salt such as sodium acetate or potassium acetate as a polymerization stabilizer. Moreover, you may add compounds, such as a hindered phenol or a hindered amine type, as a heat stabilizer.
<ポリエステル樹脂(B)>
本発明に用いるポリエステル樹脂(B)は、前記ポリエステル樹脂(A)と同様、2価以上の多価カルボン酸化合物からなるカルボン酸成分と、2価以上の多価アルコール化合物からなるアルコール成分とが重縮合して得られる化学構造のポリエステルやヒドロキシカルボン酸やラクトンを共重合したものであることが好ましい。2価以上の多価カルボン酸化合物からなるカルボン酸成分と、2価以上の多価アルコール化合物からなるアルコール成分とが重縮合して得られる化学構造のポリエステルの場合は、多価カルボン酸化合物および多価アルコール化合物の少なくとも一方が2種類以上の成分からなる共重合ポリエステル樹脂であることが好ましい。また、多価カルボン酸化合物および多価アルコール化合物は、主としてジカルボン酸成分とグリコール成分からなる共重合ポリエステル樹脂であることが好ましい。ここで主としてとは、本発明に用いるポリエステル樹脂(B)を構成する全酸成分と全アルコール成分の合計に対して、ジカルボン酸成分とグリコール成分の合計がモル基準で50モル%以上を占めることを指す。ジカルボン酸成分とグリコール成分の合計は70モル%以上であることが好ましく、85モル%以上であることがより好ましく、95モル%以上であることが好ましく、100モル%であっても差し支えない。
<Polyester resin (B)>
Like the polyester resin (A), the polyester resin (B) used in the present invention comprises a carboxylic acid component composed of a divalent or higher polyvalent carboxylic acid compound and an alcohol component composed of a divalent or higher polyhydric alcohol compound. It is preferable to copolymerize polyester, hydroxycarboxylic acid or lactone having a chemical structure obtained by polycondensation. In the case of a polyester having a chemical structure obtained by polycondensation of a carboxylic acid component composed of a divalent or higher polyvalent carboxylic acid compound and an alcohol component composed of a divalent or higher polyhydric alcohol compound, a polyvalent carboxylic acid compound and It is preferable that at least one of the polyhydric alcohol compounds is a copolyester resin composed of two or more kinds of components. The polycarboxylic acid compound and the polyhydric alcohol compound are preferably copolyester resins mainly composed of a dicarboxylic acid component and a glycol component. Here, mainly means that the total of the dicarboxylic acid component and the glycol component accounts for 50 mol% or more on a molar basis with respect to the total of all acid components and all alcohol components constituting the polyester resin (B) used in the present invention. Point to. The total of the dicarboxylic acid component and the glycol component is preferably 70 mol% or more, more preferably 85 mol% or more, preferably 95 mol% or more, and may be 100 mol%.
ポリエステル樹脂(B)の製造方法は、前記ポリエステル樹脂(A)と同様に、公知の方法をとることができる。例えば、上記のジカルボン酸及びジオール成分を150~250℃でエステル化後、減圧しながら230~300℃で重縮合することにより、目的のポリエステル樹脂を得ることができる。なお、親水性の極性基を導入する場合には、重合の安定剤として酢酸ナトリウム、酢酸カリウム等の1価の無機塩を添加するのが好ましい。また熱安定剤として、ヒンダードフェノールもしくはヒンダードアミン系などの化合物を添加しても構わない。 The manufacturing method of a polyester resin (B) can take a well-known method similarly to the said polyester resin (A). For example, the target polyester resin can be obtained by esterifying the above dicarboxylic acid and diol components at 150 to 250 ° C. and then polycondensing at 230 to 300 ° C. under reduced pressure. When a hydrophilic polar group is introduced, it is preferable to add a monovalent inorganic salt such as sodium acetate or potassium acetate as a polymerization stabilizer. Moreover, you may add compounds, such as a hindered phenol or a hindered amine type, as a heat stabilizer.
ポリエステル樹脂(B)は前記ポリエステル樹脂(A)と同様に、水に分散するために樹脂骨格中に親水性のある極性基を導入することが好ましい。極性基としてはスルフォン酸金属塩基、カルボキシル基、リン酸基等が挙げられるが、スルフォン酸金属塩基、カルボキシル基がより好ましく、さらに分散性、得られる水分散体の長期安定性が優れることから、スルフォン酸金属塩基が最も好ましい。また、必要に応じてこれらの極性基は単独または併用して使用しても良い。官能基の好ましい導入量は、前記ポリエステル樹脂(A)と同様である。 Like the polyester resin (A), the polyester resin (B) preferably has a hydrophilic polar group introduced into the resin skeleton in order to disperse in water. Examples of the polar group include a sulfonic acid metal base, a carboxyl group, and a phosphoric acid group, but a sulfonic acid metal base and a carboxyl group are more preferable, and further, dispersibility and long-term stability of the resulting aqueous dispersion are excellent. Sulfonate metal base is most preferred. Moreover, these polar groups may be used alone or in combination as required. The preferable introduction amount of the functional group is the same as that of the polyester resin (A).
本発明に用いられるポリエステル樹脂(A)およびポリエステル樹脂(B)の組成および組成比は、ポリエステル樹脂(A)を重クロロホルムなどの溶媒に溶解して測定するH-NMRの積分比より計算で求めることができる。 The composition and composition ratio of the polyester resin (A) and the polyester resin (B) used in the present invention are calculated from the integral ratio of 1 H-NMR measured by dissolving the polyester resin (A) in a solvent such as deuterated chloroform. Can be sought.
本発明に用いられるポリエステル樹脂水性分散体組成物は下記(1)~(3)のいずれかを満たし、かつ下記(4)を満たす必要がある。 The aqueous polyester resin dispersion composition used in the present invention must satisfy one of the following (1) to (3) and satisfy the following (4).
<(1)を満たすポリエステル樹脂水性分散体組成物>
ポリエステル樹脂(A)が酸価10~400eq/t、ガラス転移温度5~50℃のポリエステル樹脂であり、ポリエステル樹脂(B)がガラス転移温度25℃以下の非晶性ポリエステル樹脂であり、ポリエステル樹脂(A)のガラス転移温度がポリエステル樹脂(B)のガラス転移温度よりも高いことが好ましい。
<Polyester resin aqueous dispersion composition satisfying (1)>
The polyester resin (A) is a polyester resin having an acid value of 10 to 400 eq / t and a glass transition temperature of 5 to 50 ° C., and the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less. It is preferable that the glass transition temperature of (A) is higher than the glass transition temperature of the polyester resin (B).
本発明に用いられるポリエステル樹脂(A)の酸価は、10~400eq/tの範囲であることが好ましい。より好ましくは11~360eq/tであり、さらに好ましくは12~320eq/tであり、最も好ましくは13~280eq/tである。酸価が400eq/tを超えるとポリエステル樹水性分散体の加水分解を促進し、長期保存安定性が悪化する場合がある。酸価が10eq/t未満であると硬化剤と十分に反応することが出来なくなるため、本発明のポリエステル樹脂水性分散体組成物から得られる接着剤層の耐溶剤性・耐水性が劣る場合がある。 The acid value of the polyester resin (A) used in the present invention is preferably in the range of 10 to 400 eq / t. More preferably, it is 11 to 360 eq / t, still more preferably 12 to 320 eq / t, and most preferably 13 to 280 eq / t. If the acid value exceeds 400 eq / t, hydrolysis of the polyester resinous dispersion may be promoted, and long-term storage stability may deteriorate. If the acid value is less than 10 eq / t, the adhesive agent layer obtained from the polyester resin aqueous dispersion composition of the present invention may be poor in solvent resistance and water resistance because it cannot sufficiently react with the curing agent. is there.
本発明に用いられるポリエステル樹脂(A)のガラス転移温度は5~50℃の範囲であることが好ましい。より好ましくは7~45℃であり、さらに好ましくは10~43℃であり、特に好ましくは15~40℃である。ガラス転移温度が5℃未満であると、本発明のポリエステル樹脂水性分散体組成物から得られる接着剤層の接着性等は良好であるものの、タック性が大きくなる傾向がある。一方、ガラス転移温度が50℃を超えると、基材2と貼り合わせを行う際、ラミネート性が低下して接着できなくなる場合がある。さらに、耐水性、耐溶剤性、耐石鹸水性が低下する傾向にある。 The glass transition temperature of the polyester resin (A) used in the present invention is preferably in the range of 5 to 50 ° C. The temperature is more preferably 7 to 45 ° C, further preferably 10 to 43 ° C, and particularly preferably 15 to 40 ° C. When the glass transition temperature is less than 5 ° C., the adhesiveness of the adhesive layer obtained from the aqueous polyester resin dispersion composition of the present invention is good, but the tackiness tends to increase. On the other hand, when the glass transition temperature exceeds 50 ° C., when the substrate 2 is bonded, the laminating property may be deteriorated and bonding may not be possible. Furthermore, water resistance, solvent resistance, and soap water resistance tend to decrease.
本発明に用いられるポリエステル樹脂(B)は非晶性のポリエステル樹脂であることが好ましい。また、ガラス転移温度は25℃以下であることが好ましい。より好ましくは15℃以下であり、さらに好ましくは10℃以下であり、最も好ましく5℃以下である。下限は特に限定されないが、通常は-30℃以上であり、好ましくは-25℃である。ガラス転移温度が25℃を超えると、基材2と貼り合わせを行う際、ラミネート性が低下して接着できなくなる場合がある。さらに、耐水性、耐溶剤性、耐石鹸水性が低下する傾向にある。酸価は0~20eq/tの範囲であることが好ましく、より好ましくは0~15eq/tであり、さらに好ましくは0~10eq/tであり、最も好ましくは0~5eq/tである。酸価が20eq/tを超えると、ポリエステル樹脂(B)が硬化剤と反応して接着剤層の弾性率が上昇し、ラミネート性が悪化する場合がある。 The polyester resin (B) used in the present invention is preferably an amorphous polyester resin. Moreover, it is preferable that a glass transition temperature is 25 degrees C or less. More preferably, it is 15 degrees C or less, More preferably, it is 10 degrees C or less, Most preferably, it is 5 degrees C or less. The lower limit is not particularly limited, but is usually −30 ° C. or higher, preferably −25 ° C. When glass transition temperature exceeds 25 degreeC, when bonding with the base material 2, a laminate property may fall and it may become unable to adhere | attach. Furthermore, water resistance, solvent resistance, and soap water resistance tend to decrease. The acid value is preferably in the range of 0 to 20 eq / t, more preferably 0 to 15 eq / t, still more preferably 0 to 10 eq / t, and most preferably 0 to 5 eq / t. When the acid value exceeds 20 eq / t, the polyester resin (B) reacts with the curing agent to increase the elastic modulus of the adhesive layer, which may deteriorate the laminating property.
ポリエステル樹脂(A)のガラス転移温度はポリエステル樹脂(B)のガラス転移温度よりも高いことが好ましい。ポリエステル樹脂(A)のガラス転移温度をポリエステル樹脂(B)のガラス転移温度よりも高くすることで、ラミネート性の向上効果が期待できる。 The glass transition temperature of the polyester resin (A) is preferably higher than the glass transition temperature of the polyester resin (B). By making the glass transition temperature of the polyester resin (A) higher than the glass transition temperature of the polyester resin (B), an effect of improving the laminating property can be expected.
前記ポリエステル樹脂(A)とポリエステル樹脂(B)の配合比(質量比)は、ポリエステル樹脂(A)100質量部に対して、ポリエステル樹脂(B)は10~100質量部が好ましく、15~70質量部がより好ましく、18~50質量部がさらに好ましい。ポリエステル樹脂(B)の配合量が多すぎると、得られたポリエステル樹脂水性分散体の接着性等は良好であるものの、タック性が大きくなる傾向がある。前記範囲内であればタック性も良好となるので、より好ましい。一方、ポリエステル樹脂(B)の配合量が少なすぎると、基材2と貼り合わせを行う際、ラミネート性が低下して接着できなくなる場合がある。さらに、耐水性、耐溶剤性、耐石鹸水性が低下する傾向にある。 The blending ratio (mass ratio) of the polyester resin (A) and the polyester resin (B) is preferably 10 to 100 parts by weight, more preferably 15 to 70 parts by weight for the polyester resin (B) with respect to 100 parts by weight of the polyester resin (A). More preferred is part by mass, and even more preferred is 18 to 50 parts by mass. If the amount of the polyester resin (B) is too large, the resulting polyester resin aqueous dispersion has good adhesiveness and the like, but tends to increase tackiness. If it is in the said range, since tackiness will also become favorable, it is more preferable. On the other hand, if the blending amount of the polyester resin (B) is too small, the laminating property may be deteriorated when the substrate 2 is bonded to the substrate 2 and may not be bonded. Furthermore, water resistance, solvent resistance, and soap water resistance tend to decrease.
ポリエステル樹脂(A)とポリエステル樹脂(B)の配合は、ポリエステル樹脂(A)を使用して作製したポリエステル樹脂水性分散体と、ポリエステル樹脂(B)を使用して作製したポリエステル樹脂水性分散体を混合しても良いし、ポリエステル樹脂(A)とポリエステル樹脂(B)を混合させた状態で水分散化を行っても構わない。本発明の性能を損なわない範囲において、他のポリエステル樹脂または水性分散体を混合させても構わない。 The blending of the polyester resin (A) and the polyester resin (B) consists of a polyester resin aqueous dispersion prepared using the polyester resin (A) and a polyester resin aqueous dispersion prepared using the polyester resin (B). You may mix, and you may perform water dispersion in the state which mixed the polyester resin (A) and the polyester resin (B). Other polyester resins or aqueous dispersions may be mixed as long as the performance of the present invention is not impaired.
<(2)を満たすポリエステル樹脂水性分散体組成物>
ポリエステル樹脂(A)が、ガラス転移温度50℃以上の非晶性ポリエステル樹脂(A1)と、ガラス転移温度0℃以下の結晶性ポリエステル樹脂(A2)の混合物であり、(A1)と(A2)のガラス転移温度の加重平均値が5~50℃、酸価の加重平均値が10~400eq/tであり、ポリエステル樹脂(B)がガラス転移温度25℃以下の非晶性ポリエステル樹脂であり、ポリエステル樹脂(A1)とポリエステル樹脂(A2)のガラス転移温度の加重平均値がポリエステル樹脂(B)のガラス転移温度よりも高いことが好ましい。
<Polyester resin aqueous dispersion composition satisfying (2)>
The polyester resin (A) is a mixture of an amorphous polyester resin (A1) having a glass transition temperature of 50 ° C. or higher and a crystalline polyester resin (A2) having a glass transition temperature of 0 ° C. or lower, and (A1) and (A2) The weight average value of the glass transition temperature is 5 to 50 ° C., the weight average value of the acid value is 10 to 400 eq / t, and the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less. The weighted average value of the glass transition temperatures of the polyester resin (A1) and the polyester resin (A2) is preferably higher than the glass transition temperature of the polyester resin (B).
本発明に用いられるポリエステル樹脂(A)は、単独のポリエステル樹脂でなくても、2種類以上のポリエステル樹脂の混合物でも構わない。2種類以上のポリエステル樹脂の混合物である場合、後記のポリエステル樹脂(A1)とポリエステル樹脂(A2)を含有し、かつポリエステル樹脂(A1)とポリエステル樹脂(A2)のガラス転移温度の加重平均値が5~50℃の範囲であることが好ましい。 The polyester resin (A) used in the present invention may not be a single polyester resin, but may be a mixture of two or more kinds of polyester resins. When it is a mixture of two or more kinds of polyester resins, it contains the polyester resin (A1) and polyester resin (A2) described later, and the weighted average value of the glass transition temperatures of the polyester resin (A1) and the polyester resin (A2) is It is preferably in the range of 5 to 50 ° C.
<ポリエステル樹脂(A1)>
ポリエステル樹脂(A1)は、非晶性のポリエステル樹脂であることが好ましい。ガラス転移温度は50℃以上が好ましく、より好ましくは55℃以上であり、100℃以下が好ましく、90℃以下がより好ましい。ガラス転移温度が50℃未満であると、本発明のポリエステル樹脂水性分散体組成物から得られる接着剤層のタックが大きく、使用上問題となる場合がある。酸価は5~400eq/tの範囲であることが好ましく、より好ましくは10~360eq/tであり、さらに好ましくは11~320eq/tであり、最も好ましくは12~280eq/tである。酸価が400eq/tを超えると得られたポリエステル樹脂水性分散体の加水分解を促進し、長期保存安定性が悪化する場合がある。酸価が10eq/t未満の場合は硬化剤と十分に反応することが出来なくなるため、本発明のポリエステル樹脂水性分散体組成物から得られる接着剤層の耐溶剤性、耐水性が劣る場合がある。
<Polyester resin (A1)>
The polyester resin (A1) is preferably an amorphous polyester resin. The glass transition temperature is preferably 50 ° C. or higher, more preferably 55 ° C. or higher, preferably 100 ° C. or lower, more preferably 90 ° C. or lower. When the glass transition temperature is less than 50 ° C., the tackiness of the adhesive layer obtained from the aqueous polyester resin dispersion composition of the present invention is large, which may cause a problem in use. The acid value is preferably in the range of 5 to 400 eq / t, more preferably 10 to 360 eq / t, still more preferably 11 to 320 eq / t, and most preferably 12 to 280 eq / t. When the acid value exceeds 400 eq / t, hydrolysis of the obtained aqueous polyester resin dispersion is promoted, and long-term storage stability may be deteriorated. When the acid value is less than 10 eq / t, it is impossible to sufficiently react with the curing agent, and therefore the solvent resistance and water resistance of the adhesive layer obtained from the aqueous polyester resin dispersion composition of the present invention may be inferior. is there.
<ポリエステル樹脂(A2)>
ポリエステル樹脂(A2)は、結晶性のポリエステル樹脂であることが好ましい。非晶性の場合、本発明のポリエステル樹脂水性分散体組成物から得られる接着剤層のタックが大きく、使用上問題となる場合がある。ガラス転移温度は0℃以下が好ましく、より好ましくは-5℃以下であり、-30℃以上が好ましく、-20℃以上がより好ましい。ガラス転移温度が0℃を超えると、融点が高くなり、貼り合わせの際に良好なラミネート性を示さない場合がある。酸価は5~400eq/tの範囲であることが好ましく、より好ましくは10~360eq/tであり、さらに好ましくは11~320eq/tであり、最も好ましくは12~280eq/tである。酸価が400eq/tを超えると得られたポリエステル樹脂水性分散体の加水分解を促進し、長期保存安定性が悪化する場合がある。酸価が10eq/t未満の場合は硬化剤と十分に反応することが出来なくなるため、本発明のポリエステル樹脂水性分散体組成物から得られる接着剤層の耐溶剤性、耐水性が劣る場合がある。
<Polyester resin (A2)>
The polyester resin (A2) is preferably a crystalline polyester resin. When amorphous, the tackiness of the adhesive layer obtained from the aqueous polyester resin dispersion composition of the present invention is large, which may cause problems in use. The glass transition temperature is preferably 0 ° C. or lower, more preferably −5 ° C. or lower, preferably −30 ° C. or higher, more preferably −20 ° C. or higher. When the glass transition temperature exceeds 0 ° C., the melting point becomes high, and good laminating properties may not be exhibited during bonding. The acid value is preferably in the range of 5 to 400 eq / t, more preferably 10 to 360 eq / t, still more preferably 11 to 320 eq / t, and most preferably 12 to 280 eq / t. When the acid value exceeds 400 eq / t, hydrolysis of the obtained aqueous polyester resin dispersion is promoted, and long-term storage stability may be deteriorated. When the acid value is less than 10 eq / t, it is impossible to sufficiently react with the curing agent, and therefore the solvent resistance and water resistance of the adhesive layer obtained from the aqueous polyester resin dispersion composition of the present invention may be inferior. is there.
本発明でいう結晶性のポリエステル樹脂とは、示差走査型熱量計(DSC)を用いて、-100℃~250℃ まで20℃/分で昇温し、該昇温過程に明確な融解ピークを示すものを指し、非晶性のポリエステル樹脂とは、示差走査型熱量計(DSC)を用いて、-100℃~250℃ まで20℃/分で昇温し、該昇温過程に明確な融解ピークを示さないものを指す。 The crystalline polyester resin as used in the present invention means that a temperature is raised from −100 ° C. to 250 ° C. at 20 ° C./min using a differential scanning calorimeter (DSC), and a clear melting peak is formed in the temperature raising process. A non-crystalline polyester resin is heated at a rate of 20 ° C./min from −100 ° C. to 250 ° C. using a differential scanning calorimeter (DSC). Points that do not show a peak.
前記ポリエステル樹脂(A1)とポリエステル樹脂(A2)を併用する場合のポリエステル樹脂(A)のガラス転移温度の加重平均値は、5~50℃の範囲であることが好ましい。より好ましくは7~45℃であり、さらに好ましくは10~43℃であり、特に好ましくは15~40℃である。ガラス転移温度が5℃未満であると、ポリエステル樹脂水性分散体組成物から得られる接着剤層の接着性等は良好であるものの、タック性が大きくなる傾向がある。一方、ガラス転移温度が50℃を超えると、基材2と貼り合わせを行う際、ラミネート性が低下して接着できなくなる場合がある。さらに、耐水性、耐溶剤性、耐石鹸水性が低下する傾向にある。 When the polyester resin (A1) and the polyester resin (A2) are used in combination, the weighted average value of the glass transition temperature of the polyester resin (A) is preferably in the range of 5 to 50 ° C. The temperature is more preferably 7 to 45 ° C, further preferably 10 to 43 ° C, and particularly preferably 15 to 40 ° C. When the glass transition temperature is less than 5 ° C., the adhesiveness of the adhesive layer obtained from the aqueous polyester resin dispersion composition is good, but the tackiness tends to increase. On the other hand, when the glass transition temperature exceeds 50 ° C., when the substrate 2 is bonded, the laminating property may be deteriorated and bonding may not be possible. Furthermore, water resistance, solvent resistance, and soap water resistance tend to decrease.
ガラス転移温度の加重平均値は次式で計算することができる。
ポリエステル樹脂(A)のガラス転移温度の加重平均値=[ポリエステル樹脂(A1)のガラス転移温度×ポリエステル樹脂(A1)の質量部+ポリエステル樹脂(A2)のガラス転移温度×ポリエステル樹脂(A2)の質量部]/[ポリエステル樹脂(A1)の質量部+ポリエステル樹脂(A2)の質量部]
また、3種類以上のポリエステル樹脂を併用する場合のポリエステル樹脂(A)のガラス転移温度も、各ポリエステル樹脂の加重平均で求めることができる。
The weighted average value of the glass transition temperature can be calculated by the following formula.
Weight average value of glass transition temperature of polyester resin (A) = [glass transition temperature of polyester resin (A1) × mass part of polyester resin (A1) + glass transition temperature of polyester resin (A2) × polyester resin (A2) Part by mass] / [part by mass of polyester resin (A1) + part by mass of polyester resin (A2)]
Moreover, the glass transition temperature of the polyester resin (A) in the case of using together 3 or more types of polyester resins can also be calculated | required by the weighted average of each polyester resin.
ポリエステル樹脂(A1)とポリエステル樹脂(A2)を併用する場合のポリエステル樹脂(A)の酸価の加重平均値は、10~400eq/tの範囲であることが好ましい。より好ましくは11~360eq/tであり、さらに好ましくは12~320eq/tであり、最も好ましくは13~280eq/tである。酸価が400eq/tを超えるとポリエステル樹水性分散体の加水分解を促進し、長期保存安定性が悪化する場合がある。酸価が10eq/t未満であると硬化剤と十分に反応することが出来なくなるため、本発明のポリエステル樹脂水性分散体組成物から得られる接着剤層の耐溶剤性・耐水性が劣る場合がある。 When the polyester resin (A1) and the polyester resin (A2) are used in combination, the weighted average value of the acid value of the polyester resin (A) is preferably in the range of 10 to 400 eq / t. More preferably, it is 11 to 360 eq / t, still more preferably 12 to 320 eq / t, and most preferably 13 to 280 eq / t. If the acid value exceeds 400 eq / t, hydrolysis of the polyester resinous dispersion may be promoted, and long-term storage stability may deteriorate. If the acid value is less than 10 eq / t, the adhesive agent layer obtained from the polyester resin aqueous dispersion composition of the present invention may be poor in solvent resistance and water resistance because it cannot sufficiently react with the curing agent. is there.
酸価の加重平均値は、次式で計算することができる。
ポリエステル樹脂(A)の酸価の加重平均値=[ポリエステル樹脂(A1)の酸価×ポリエステル樹脂(A1)の質量部+ポリエステル樹脂(A2)の酸価×ポリエステル樹脂(A2)の質量部]/[ポリエステル樹脂(A1)の質量部+ポリエステル樹脂(A2)の質量部]
また、3種類以上のポリエステル樹脂を併用する場合のポリエステル樹脂(A)の酸価も、各ポリエステル樹脂の加重平均で求めることができる。
The weighted average value of the acid value can be calculated by the following formula.
Weighted average value of acid value of polyester resin (A) = [acid value of polyester resin (A1) × mass part of polyester resin (A1) + acid value of polyester resin (A2) × mass part of polyester resin (A2)] / [Mass part of polyester resin (A1) + Mass part of polyester resin (A2)]
Moreover, the acid value of the polyester resin (A) in the case of using together 3 or more types of polyester resins can also be calculated | required by the weighted average of each polyester resin.
ポリエステル樹脂(A1)とポリエステル樹脂(A2)の好ましい配合比(質量比)は、ポリエステル樹脂(A1)/ポリエステル樹脂(A2)=90/10~10~90が好ましく、80/20~20/80がより好ましく、70/30~30/70がさらに好ましく、60/40~40/60が特に好ましい。 A preferable blending ratio (mass ratio) of the polyester resin (A1) and the polyester resin (A2) is preferably polyester resin (A1) / polyester resin (A2) = 90/10 to 10 to 90, and 80/20 to 20/80. Is more preferable, 70/30 to 30/70 is more preferable, and 60/40 to 40/60 is particularly preferable.
ポリエステル樹脂(A1)とポリエステル樹脂(A2)の配合は、ポリエステル樹脂(A1)を使用して作製したポリエステル樹脂水性分散体と、ポリエステル樹脂(A2)を使用して作製したポリエステル樹脂水性分散体を混合しても良いし、ポリエステル樹脂(A1)とポリエステル樹脂(A2)を混合させた状態で水分散化を行っても構わない。本発明の性能を損なわない範囲において、他のポリエステル樹脂または水性分散体を混合させても構わない。 The polyester resin (A1) and the polyester resin (A2) are blended into an aqueous polyester resin dispersion prepared using the polyester resin (A1) and an aqueous polyester resin dispersion prepared using the polyester resin (A2). You may mix, and you may perform water dispersion in the state which mixed the polyester resin (A1) and the polyester resin (A2). Other polyester resins or aqueous dispersions may be mixed as long as the performance of the present invention is not impaired.
本発明に用いられるポリエステル樹脂(B)は非晶性のポリエステル樹脂であることが好ましい。また、ガラス転移温度は25℃以下であることが好ましい。より好ましくは15℃以下であり、さらに好ましくは10℃以下であり、最も好ましく5℃以下である。下限は特に限定されないが、通常は-30℃以上であり、好ましくは-25℃である。ガラス転移温度が25℃を超えると、基材2と貼り合わせを行う際、ラミネート性が低下して接着できなくなる場合がある。さらに、耐水性、耐溶剤性、耐石鹸水性が低下する傾向にある。酸価は0~20eq/tの範囲であることが好ましく、より好ましくは0~15eq/tであり、さらに好ましくは0~10eq/tであり、最も好ましくは0~5eq/tである。酸価が20eq/tを超えると、ポリエステル樹脂(B)が硬化剤と反応して塗膜の弾性率が上昇し、ラミネート性が悪化する場合がある。 The polyester resin (B) used in the present invention is preferably an amorphous polyester resin. Moreover, it is preferable that a glass transition temperature is 25 degrees C or less. More preferably, it is 15 degrees C or less, More preferably, it is 10 degrees C or less, Most preferably, it is 5 degrees C or less. The lower limit is not particularly limited, but is usually −30 ° C. or higher, preferably −25 ° C. When glass transition temperature exceeds 25 degreeC, when bonding with the base material 2, a laminate property may fall and it may become unable to adhere | attach. Furthermore, water resistance, solvent resistance, and soap water resistance tend to decrease. The acid value is preferably in the range of 0 to 20 eq / t, more preferably 0 to 15 eq / t, still more preferably 0 to 10 eq / t, and most preferably 0 to 5 eq / t. When the acid value exceeds 20 eq / t, the polyester resin (B) reacts with the curing agent to increase the elastic modulus of the coating film, which may deteriorate the laminating property.
ポリエステル樹脂(A1)とポリエステル樹脂(A2)のガラス転移温度の加重平均値はポリエステル樹脂(B)のガラス転移温度よりも高いことが好ましい。ポリエステル樹脂(A1)とポリエステル樹脂(A2)のガラス転移温度の加重平均値をポリエステル樹脂(B)のガラス転移温度よりも高くすることで、ラミネート性の向上効果が期待できる。 It is preferable that the weighted average value of the glass transition temperatures of the polyester resin (A1) and the polyester resin (A2) is higher than the glass transition temperature of the polyester resin (B). By making the weighted average value of the glass transition temperatures of the polyester resin (A1) and the polyester resin (A2) higher than the glass transition temperature of the polyester resin (B), an effect of improving the laminating property can be expected.
<(3)を満たすポリエステル樹脂水性分散体組成物>
本発明に係るポリエステル樹脂水性分散体組成物を用いて作製した薄膜(膜厚8μm)を200℃5分で加熱処理(以下、絶乾ともいう。)し、絶乾した後の薄膜に含まれるポリエステル樹脂(A)またはポリエステル樹脂(B)のガラス転移温度の少なくとも一つが5~50℃の範囲であることが好ましい。より好ましくは7~45℃であり、さらに好ましくは10~43℃であり、特に好ましくは15~40℃である。ガラス転移温度が5℃未満であると、ポリエステル樹脂水性分散体組成物から得られる接着剤層の接着性等は良好であるものの、タック性が大きくなる傾向がある。一方、ガラス転移温度が50℃を超えると、基材2と貼り合わせを行う際、ラミネート性が低下して接着できなくなる場合がある。さらに、耐水性、耐溶剤性、耐石鹸水性が低下する傾向にある。
<Polyester resin aqueous dispersion composition satisfying (3)>
A thin film (film thickness: 8 μm) prepared using the polyester resin aqueous dispersion composition according to the present invention is heat-treated at 200 ° C. for 5 minutes (hereinafter also referred to as absolutely dry), and is contained in the thin film after being completely dried. At least one of the glass transition temperatures of the polyester resin (A) or the polyester resin (B) is preferably in the range of 5 to 50 ° C. The temperature is more preferably 7 to 45 ° C, further preferably 10 to 43 ° C, and particularly preferably 15 to 40 ° C. When the glass transition temperature is less than 5 ° C., the adhesiveness of the adhesive layer obtained from the aqueous polyester resin dispersion composition is good, but the tackiness tends to increase. On the other hand, when the glass transition temperature exceeds 50 ° C., when the substrate 2 is bonded, the laminating property may be deteriorated and bonding may not be possible. Furthermore, water resistance, solvent resistance, and soap water resistance tend to decrease.
相溶する2種類以上のポリエステル樹脂を使用した場合は、相溶後の平均ガラス転移温度をポリエステル樹脂のガラス転移温度とする。 When two or more types of compatible polyester resins are used, the average glass transition temperature after the compatibility is set as the glass transition temperature of the polyester resin.
<(4)を満たすポリエステル樹脂水性分散体組成物>
本発明にかかるポリエステル樹脂水性分散体組成物で、膜厚8μmの薄膜を作製したときに、該薄膜の120℃での弾性率が1MPa~1kPaであることが好ましい。
<Polyester resin aqueous dispersion composition satisfying (4)>
When a thin film having a thickness of 8 μm is produced from the aqueous polyester resin dispersion composition according to the present invention, the elastic modulus at 120 ° C. of the thin film is preferably 1 MPa to 1 kPa.
本発明にかかるポリエステル樹脂水性分散体組成物の薄膜は、該ポリエステル樹脂水性分散体組成物をポリプロピレンフィルム(東洋紡(株)製P2161、厚み50μm)の非コロナ面にハンドコーターで塗布し、約120℃で約1分間乾燥させ、膜厚8μmの薄膜を有する積層体を得た後に、該薄膜をポリプロピレンフィルムから剥がして得る。 A thin film of the aqueous polyester resin dispersion composition according to the present invention is obtained by applying the aqueous polyester resin dispersion composition to a non-corona surface of a polypropylene film (Toyobo Co., Ltd., P2161, thickness 50 μm) with a hand coater. After drying at about 1 minute for about 1 minute to obtain a laminate having a thin film with a thickness of 8 μm, the thin film is obtained by peeling it from the polypropylene film.
次にアイティー計測制御株式会社製動的粘弾性測定装置DVA-220を用い、10Hz、昇温速度4℃/分で薄膜の弾性率(Er)を測定する。120℃での弾性率の値は、1MPa~1kPaの範囲であることが好ましく、0.9MPa~10kPaの範囲であることがより好ましく、0.8MPa~100kPaの範囲であることがさらに好ましい。弾性率が1MPaを超える場合は、薄膜のラミネート性が低下して接着できなくなる場合がある。弾性率が1kPa未満では、薄膜の流れ出しが大きくなり、良好な接着性が得られない場合がある。 Next, the elastic modulus (Er) of the thin film is measured using a dynamic viscoelasticity measuring device DVA-220 manufactured by IT Measurement Control Co., Ltd. at 10 Hz and a temperature rising rate of 4 ° C./min. The value of the elastic modulus at 120 ° C. is preferably in the range of 1 MPa to 1 kPa, more preferably in the range of 0.9 MPa to 10 kPa, and further preferably in the range of 0.8 MPa to 100 kPa. When the elastic modulus exceeds 1 MPa, the thin film may have poor laminating properties and may not be bonded. When the elastic modulus is less than 1 kPa, the flow of the thin film increases, and good adhesion may not be obtained.
ポリエステル樹脂水性分散体組成物の乾燥方法は特に限定されないが、熱風乾燥機、誘導加熱、近赤外線加熱、遠赤外線加熱、間接加熱など公知の方法が適用できる。 The drying method of the polyester resin aqueous dispersion composition is not particularly limited, but a known method such as a hot air dryer, induction heating, near infrared heating, far infrared heating, indirect heating can be applied.
<硬化剤(C)>
本発明に用いられる硬化剤(C)は、特に限定されないが、カルボジイミド系硬化剤であることが好ましい。カルボジイミド系硬化剤を使用することにより、基材1へ塗布する際、ポリエステル樹脂(A)および/またはポリエステル樹脂(B)と完全な硬化反応ではなく、ポリエステル樹脂(A)および/またはポリエステル樹脂(B)の分子量を増加させる程度の少量の硬化反応になると考えられる。これにより、基材1塗布後の長期保存が可能となり、基材2に接着する際のラミネート性、接着後の密着性、耐溶剤性、耐水性が良好になるものと考えられる。また、本発明の効果を損なわない範囲内で、メラミン系化合物、ブロックイソシアネート、水分散型イソシアネート硬化剤、エポキシ化合物、アジリジン化合物、オキサゾリン化合物、金属イオン等を併用しても構わない。硬化剤(C)の好ましい配合量は、ポリエステル樹脂(A)100質量部に対して、0.5~40質量部が好ましく、1~30質量部がより好ましく、3~25質量部がさらに好ましく、5~20質量部が特に好ましい。0.5質量部未満であると、耐溶剤性、耐石鹸水性が低下する傾向にあり、40質量部を超えると未反応の硬化剤が多く塗膜中に存在し、タック性や接着性低下の原因となる場合がある。
<Curing agent (C)>
Although the hardening | curing agent (C) used for this invention is not specifically limited, It is preferable that it is a carbodiimide type hardening | curing agent. By using a carbodiimide-based curing agent, when applied to the substrate 1, the polyester resin (A) and / or polyester resin (B) is not completely cured with the polyester resin (A) and / or polyester resin (B). It is considered that the curing reaction is small enough to increase the molecular weight of B). Thereby, long-term storage after application of the substrate 1 becomes possible, and it is considered that the laminating property when adhering to the substrate 2, adhesion after adhesion, solvent resistance, and water resistance are improved. In addition, a melamine compound, a blocked isocyanate, a water-dispersed isocyanate curing agent, an epoxy compound, an aziridine compound, an oxazoline compound, a metal ion, and the like may be used in combination as long as the effects of the present invention are not impaired. A preferable blending amount of the curing agent (C) is preferably 0.5 to 40 parts by weight, more preferably 1 to 30 parts by weight, and further preferably 3 to 25 parts by weight with respect to 100 parts by weight of the polyester resin (A). 5 to 20 parts by mass is particularly preferable. When the amount is less than 0.5 parts by mass, the solvent resistance and soap water resistance tend to decrease. When the amount exceeds 40 parts by mass, a large amount of unreacted curing agent is present in the coating film, resulting in a decrease in tackiness and adhesiveness. It may cause.
<ポリエステル樹脂水性分散体組成物>
本発明に係るポリエステル樹脂水性分散体組成物は、ポリエステル樹脂(A)、ポリエステル樹脂(B)および硬化剤(C)を含有する水性分散体である。本発明に係るポリエステル樹脂水性分散体を製造する際には、ポリエステル樹脂(A)およびポリエステル樹脂(B)が溶解もしくは膨潤しうる有機溶媒(以下、良溶媒ともいう)を用いてポリエステル分子鎖同士の絡み合いをほぐした後、水を加えることにより水分散体を製造することができる。必要に応じてポリエステル樹脂(A)およびポリエステル樹脂(B)が溶解もしくは膨潤しない有機溶媒(以下、貧溶媒ともいう)を加えてもかまわない。
<Polyester resin aqueous dispersion composition>
The polyester resin aqueous dispersion composition according to the present invention is an aqueous dispersion containing a polyester resin (A), a polyester resin (B), and a curing agent (C). When the aqueous polyester resin dispersion according to the present invention is produced, the polyester resin chains (A) and the polyester resin (B) can be dissolved or swollen using an organic solvent (hereinafter also referred to as a good solvent) between the polyester molecular chains. After loosening the entanglement, water dispersion can be produced by adding water. If necessary, an organic solvent in which the polyester resin (A) and the polyester resin (B) are not dissolved or swollen (hereinafter also referred to as a poor solvent) may be added.
ポリエステル樹脂(A)およびポリエステル樹脂(B)を溶解もしくは膨潤させるための加熱温度は、良溶媒の種類、使用量によって適宜設定することができるが、40~160℃が好ましく、50~140℃がより好ましく、60~120℃がさらに好ましく、70~100℃が最も好ましい。40℃未満では、ポリエステル樹脂(A)およびポリエステル樹脂(B)の溶解もしくは膨潤が不十分であるため、分子鎖同士の絡み合いを解くことが十分にできず、また160℃を超えると、ポリエステル分子の劣化を招く恐れが高まるためである。 The heating temperature for dissolving or swelling the polyester resin (A) and the polyester resin (B) can be appropriately set according to the type and amount of the good solvent, but is preferably 40 to 160 ° C, and preferably 50 to 140 ° C. More preferably, it is 60 to 120 ° C., more preferably 70 to 100 ° C. If the temperature is lower than 40 ° C., the polyester resin (A) and the polyester resin (B) are not sufficiently dissolved or swelled, so that the entanglement between the molecular chains cannot be sufficiently solved. This is because there is an increased risk of causing deterioration.
ポリエステル樹脂(A)およびポリエステル樹脂(B)の良溶媒としては、特に限定されないが、メチルエチルケトン、ジメチルアセトアミド、ジメチルホルムアミド、N-メチルピロリドン、テトラヒドロフラン、1,4-ジオキサン、1,3-ジオキサン、1,3-ジオキソラン、1,2-ヘキサンジオール、メチルセロソルブ、n-ブチルセロソルブ、t-ブチルセロソルブ、エチルカルビトール、ブチルカルビトール、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル、トリエチレングリコールモノブチルエーテルなどが挙げられる。このうち、メチルエチルケトン、ブチルセロソルブ、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテルなどが好ましい。 The good solvent for the polyester resin (A) and the polyester resin (B) is not particularly limited, but methyl ethyl ketone, dimethylacetamide, dimethylformamide, N-methylpyrrolidone, tetrahydrofuran, 1,4-dioxane, 1,3-dioxane, 1 , 3-dioxolane, 1,2-hexanediol, methyl cellosolve, n-butyl cellosolve, t-butyl cellosolve, ethyl carbitol, butyl carbitol, propylene glycol monopropyl ether, propylene glycol monobutyl ether, triethylene glycol monobutyl ether It is done. Of these, methyl ethyl ketone, butyl cellosolve, propylene glycol monopropyl ether, propylene glycol monobutyl ether and the like are preferable.
ポリエステル樹脂(A)およびポリエステル樹脂(B)の貧溶媒としては、メタノール、エタノール、1-プロパノール、イソプロピルアルコール、ヘキサンなどが挙げられる。このうちエタノール、イソプロピルアルコールが特に好ましい。ここで、貧溶媒は、良溶媒に対して重量比で0~70%の範囲で用いるのが好ましい。より好ましくは5~50%である。70%以上の貧溶媒を用いると、樹脂が凝集、沈降してしまうおそれがある。 Examples of the poor solvent for the polyester resin (A) and the polyester resin (B) include methanol, ethanol, 1-propanol, isopropyl alcohol, and hexane. Of these, ethanol and isopropyl alcohol are particularly preferable. Here, the poor solvent is preferably used in a range of 0 to 70% by weight with respect to the good solvent. More preferably, it is 5 to 50%. If a poor solvent of 70% or more is used, the resin may aggregate and settle.
前記良溶媒および/または貧溶媒は、水分散体が得られた後、必要に応じて除去することができる。除去する場合は、前記有機溶媒のうち、沸点が100℃未満のものを使用することが好ましい。 The good solvent and / or the poor solvent can be removed as necessary after the aqueous dispersion is obtained. When removing, it is preferable to use the organic solvent having a boiling point of less than 100 ° C.
カルボキシル基を導入したポリエステル樹脂の水分散体を作製する場合、分散した樹脂粒子の安定化のために当該粒子表面のカルボキシル基などの極性基を部分的に、あるいは全面的に塩基性物質で中和することが好ましい。 When preparing an aqueous dispersion of a polyester resin into which carboxyl groups have been introduced, polar groups such as carboxyl groups on the surface of the particles are partly or wholly covered with a basic substance in order to stabilize the dispersed resin particles. It is preferable to add.
中和に使用できる塩基性物質としては、トリエチルアミンなどに代表されるアミン類、あるいはアンモニア、水酸化ナトリウム、水酸化カリウムなどが挙げられる。乾燥後のポリエステル樹脂組成物への残存や、それによる耐水性の低下といった懸念を無くすために、アンモニアや揮発性アミン類の使用が好ましい。 Examples of basic substances that can be used for neutralization include amines represented by triethylamine and the like, or ammonia, sodium hydroxide, potassium hydroxide, and the like. Use of ammonia or volatile amines is preferred in order to eliminate the concern of remaining in the polyester resin composition after drying and the resulting decrease in water resistance.
揮発性アミン類として特に代表的なもののみを例示するにとどめれば、モノメチルアミン、ジメチルアミン、トリメチルアミン、モノエチルアミン、モノ-n-プロピルアミン、ジメチル-n-プロピルアミン、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、N-メチルエタノールアミン、N-アミノエチルエタノールアミン、N-メチルジエタノールアミン、モノイソプロパノールアミン、ジイソプロパノールアミン、トリイソプロパノールアミン、N,N-ジメチルエタノールアミン、およびN,N-ジメチルプロパノールアミンなどの各種のアミン類などである。特に好ましいのはトリエチルアミンなどである。これらの揮発性アミン類は単独でまたは2種以上を併用して使用できる。 Only typical examples of volatile amines are exemplified: monomethylamine, dimethylamine, trimethylamine, monoethylamine, mono-n-propylamine, dimethyl-n-propylamine, monoethanolamine, diethanolamine, Triethanolamine, N-methylethanolamine, N-aminoethylethanolamine, N-methyldiethanolamine, monoisopropanolamine, diisopropanolamine, triisopropanolamine, N, N-dimethylethanolamine, and N, N-dimethylpropanolamine And various amines. Particularly preferred is triethylamine. These volatile amines can be used alone or in combination of two or more.
本発明のポリエステル樹脂水性分散体組成物に含まれるポリエステル樹脂相の粒子径は塗膜外観、貯蔵安定性に大きく影響するので非常に重要であり、30~250nmが好ましい。より好ましくは40~200nmであり、さらに好ましくは45~150nmであり、特に好ましくは50~100nmである。粒子径が250nmを超えると、分散安定性が大きく低下するだけでなく、造膜性も低下するため、得られる皮膜の外観と性能が悪化することがある。また30nm未満では、造膜性が著しく向上する傾向にはあるが、そのため、分散粒子間での融合や凝集が起こりやすく、結果として増粘や分散不良を起こす可能性が高くなるため好ましくない。ここで粒子径とは、ポリエステル樹脂(A)およびポリエステル樹脂(B)の2種類のポリエステル樹脂を使用している場合は、ポリエステル樹脂(A)およびポリエステル樹脂(B)の平均粒子径を指し、さらにポリエステル樹脂(A1)、ポリエステル樹脂(A2)およびポリエステル樹脂(B)の3種類のポリエステル樹脂を併用している場合は、ポリエステル樹脂(A1)、ポリエステル樹脂(A2)およびポリエステル樹脂(B)の平均粒子径を指す。また、4種類以上のポリエステル樹脂を使用している場合は、使用している全ポリエステル樹脂の平均粒子径を指す。 The particle diameter of the polyester resin phase contained in the aqueous polyester resin dispersion composition of the present invention is very important because it greatly affects the appearance and storage stability of the coating film, and is preferably 30 to 250 nm. More preferably, it is 40 to 200 nm, still more preferably 45 to 150 nm, and particularly preferably 50 to 100 nm. When the particle diameter exceeds 250 nm, not only the dispersion stability is greatly lowered, but also the film forming property is lowered, so that the appearance and performance of the obtained film may be deteriorated. If the thickness is less than 30 nm, the film-forming property tends to be remarkably improved. Therefore, fusion and aggregation between the dispersed particles are likely to occur, and as a result, the possibility of causing thickening and poor dispersion is increased. Here, the particle diameter refers to the average particle diameter of the polyester resin (A) and the polyester resin (B) when using two types of polyester resins, the polyester resin (A) and the polyester resin (B). Furthermore, when three types of polyester resins of polyester resin (A1), polyester resin (A2) and polyester resin (B) are used in combination, polyester resin (A1), polyester resin (A2) and polyester resin (B) Refers to the average particle size. Moreover, when using 4 or more types of polyester resins, the average particle diameter of all the polyester resins currently used is pointed out.
また本発明に係るポリエステル樹脂水性分散体において、1μm以上の粗大粒子は1質量%以下、好ましくは0.5質量%以下、より好ましくは、0.2%質量以下、さらに好ましくは0.01質量%以下である。1質量%を超えると、経時(長期保存)で沈降物が発生して、保存安定性が悪くなることがあり、塗布乾燥時のスジムラ等の原因になる。 In the aqueous polyester resin dispersion according to the present invention, the coarse particles of 1 μm or more are 1% by mass or less, preferably 0.5% by mass or less, more preferably 0.2% by mass or less, and still more preferably 0.01% by mass. % Or less. If it exceeds 1% by mass, a precipitate may be generated over time (long-term storage), resulting in poor storage stability, and may cause unevenness during coating and drying.
本発明に係るポリエステル樹脂水性分散体のポリエステル樹脂固形分濃度は5~45質量%が好ましく、より好ましくは10~40質量%であり、さらに好ましくは15~35質量%であり、最も好ましくは20~33質量%の範囲である。樹脂固形分濃度が45質量%を超えると、溶液粘度が高くなり、また樹脂粒子間の凝集が起こりやすくなるために、分散安定性が大幅に低下することがある。また5質量%未満では製造面、用途面の双方から、実用的であるとは言い難い。 The polyester resin aqueous dispersion concentration of the polyester resin aqueous dispersion according to the present invention is preferably 5 to 45% by mass, more preferably 10 to 40% by mass, still more preferably 15 to 35% by mass, and most preferably 20%. It is in the range of ~ 33% by mass. When the resin solid content concentration exceeds 45% by mass, the solution viscosity becomes high and aggregation between the resin particles tends to occur, so that the dispersion stability may be greatly lowered. Moreover, if it is less than 5 mass%, it is hard to say that it is practical from both a manufacturing surface and a use surface.
<ブロッキング防止剤(D)>
本発明にかかるポリエステル樹脂水性分散体組成物は、ブロッキング防止剤を配合することが好ましい。配合量は特に制限は無いが、接着性能に悪影響を与えない範囲としてポリエステル樹脂(A)100質量部に対して0~20質量部が好ましく、1~16質量部がより好ましく、3~14質量部がさらに好ましく、5~12質量部が特に好ましい。ブロッキング防止剤(D)は1種または2種以上を併用して使用することができる。
<Anti-blocking agent (D)>
The polyester resin aqueous dispersion composition according to the present invention preferably contains an antiblocking agent. The blending amount is not particularly limited, but is preferably 0 to 20 parts by weight, more preferably 1 to 16 parts by weight, more preferably 3 to 14 parts by weight with respect to 100 parts by weight of the polyester resin (A) as a range that does not adversely affect the adhesive performance. Part is more preferable, and 5 to 12 parts by mass is particularly preferable. The blocking inhibitor (D) can be used alone or in combination of two or more.
本発明にかかるポリエステル樹脂水性分散体組成物は、前記ポリエステル樹脂(A)、ポリエステル樹脂(B)、硬化剤(C)およびブロッキング防止剤(D)以外に、性能に影響を与えない範囲で乳化剤、あるいは必要に応じて可塑剤、分散剤、増粘剤、溶剤、消泡剤、防腐剤、ブロッキング防止剤等の通常の水性接着剤に用いられる添加剤等を適宜に配合することができる。
<塗工液>
塗工液は、本発明のポリエステル樹脂水性分散体組成物と、必要に応じてブロッキング防止剤(D)、乳化剤、可塑剤、分散剤、増粘剤、溶剤、消泡剤、防腐剤等の通常の水性接着剤に用いられる添加剤等を適宜に配合して作製したものである。
The aqueous polyester resin dispersion composition according to the present invention is an emulsifier within a range that does not affect the performance other than the polyester resin (A), the polyester resin (B), the curing agent (C), and the anti-blocking agent (D). Alternatively, additives or the like used in ordinary aqueous adhesives such as a plasticizer, a dispersant, a thickener, a solvent, an antifoaming agent, a preservative, and an antiblocking agent can be appropriately blended as necessary.
<Coating solution>
The coating liquid comprises the polyester resin aqueous dispersion composition of the present invention and, if necessary, an antiblocking agent (D), an emulsifier, a plasticizer, a dispersant, a thickener, a solvent, an antifoaming agent, an antiseptic, and the like. It is prepared by appropriately blending additives and the like used for ordinary aqueous adhesives.
<接着剤層>
本発明にかかるポリエステル樹脂水性分散体組成物を用いて接着剤層を作製することができる。接着剤層は、前記塗工液を基材1上に塗布した後、乾燥処理を行うことにより得ることができる。ポリエステル樹脂水性分散体の塗布量は、厚みが3~30μmとなるように調整することが好ましい。薄膜の好ましい厚みは3~30μmであり、より好ましくは、5~20μmであり、さらに好ましくは6~15μmであり、最も好ましくは7~10μmである。3μm未満では均一な接着剤層を得ることが困難であり、30μmを超えると乾燥時間が長くなり効率的な生産がしにくくなる。
<Adhesive layer>
An adhesive layer can be produced using the polyester resin aqueous dispersion composition according to the present invention. The adhesive layer can be obtained by applying the coating liquid on the substrate 1 and then performing a drying treatment. The coating amount of the aqueous polyester resin dispersion is preferably adjusted so that the thickness is 3 to 30 μm. The thickness of the thin film is preferably 3 to 30 μm, more preferably 5 to 20 μm, still more preferably 6 to 15 μm, and most preferably 7 to 10 μm. If it is less than 3 μm, it is difficult to obtain a uniform adhesive layer, and if it exceeds 30 μm, the drying time becomes long and efficient production becomes difficult.
また、前記接着剤層の120℃での弾性率は1MPa~1kPaの範囲であることが好ましく、0.9MPa~10kPaの範囲であることがより好ましく、0.8MPa~100kPaの範囲であることがさらに好ましい。弾性率が1MPaを超える場合は、基材1と基材2の貼り合わせを行う際、ラミネート性が低下して接着できなくなる場合がある。弾性率が1kPa未満では、基材1と基材2の貼り合わせを行う際、接着剤層の流れ出しが大きくなり、良好な接着性が得られない場合がある。 The elastic modulus of the adhesive layer at 120 ° C. is preferably in the range of 1 MPa to 1 kPa, more preferably in the range of 0.9 MPa to 10 kPa, and preferably in the range of 0.8 MPa to 100 kPa. Further preferred. When the elastic modulus exceeds 1 MPa, when the base material 1 and the base material 2 are bonded to each other, the laminating property may be deteriorated and adhesion may not be possible. When the elastic modulus is less than 1 kPa, when the base material 1 and the base material 2 are bonded together, the flow of the adhesive layer becomes large, and good adhesiveness may not be obtained.
塗工液の乾燥条件は、特に限定されないが、40~250℃であることが好ましく、60~200℃であることがより好ましく、80~150℃であることがさらに好ましい。40℃未満では乾燥時間に時間がかかり工業生産として合理的ではない。また、塗工液の乾燥が完全でなくなる可能性がある。また、250℃を超えると能力の高い乾燥炉が必要となり望ましくない。乾燥の方法も限定されないが、熱風乾燥機、誘導加熱、近赤外線加熱、遠赤外線加熱、間接加熱など公知の方法が適用できる。 The drying conditions of the coating liquid are not particularly limited, but are preferably 40 to 250 ° C, more preferably 60 to 200 ° C, and further preferably 80 to 150 ° C. If it is less than 40 degreeC, drying time will take time and it is not rational as industrial production. Moreover, there is a possibility that the coating liquid is not completely dried. On the other hand, if it exceeds 250 ° C., a high-performance drying furnace is required, which is not desirable. The drying method is not limited, but known methods such as a hot air drier, induction heating, near infrared heating, far infrared heating, indirect heating can be applied.
前記塗工液を基材1に塗工し、乾燥・硬化させて接着剤層を形成した後、該接着層に基材2を貼り合わせることにより、良好な耐溶剤性、接着性、耐水性、耐石鹸水性を有する積層体を得ることができる。基材1、基材2としては、特に限定されないが、プラスチックフィルムや加工処理された紙もしくは未加工紙、あるいは一定の厚さに加工された基布等が挙げられる。前記プラスチックフィルムとしては、特に限定されないが、ポバールフィルム、PETフィルム、ポリオレフィンフィルム、ポリエステルフィルム、ポリ塩化ビニルフィルム、ポリウレタンフィルなどが挙げられ、前記基布としては、特に限定されないが、綿、合成繊維、ガラス繊維などが挙げられる。 After the coating liquid is applied to the substrate 1 and dried and cured to form an adhesive layer, the substrate 2 is bonded to the adhesive layer, thereby providing good solvent resistance, adhesiveness, and water resistance. A laminate having a soap water resistance can be obtained. Although it does not specifically limit as the base material 1 and the base material 2, The base fabric etc. which were processed into the plastic film, the processed paper or unprocessed paper, or fixed thickness etc. are mentioned. Examples of the plastic film include, but are not limited to, poval film, PET film, polyolefin film, polyester film, polyvinyl chloride film, polyurethane fill, and the like. And glass fiber.
なお、前記基材1と基材2とは、同じ種類のものであってもよく、異なるものであってもよい。基材1と基材2のどちらか一方は、紙等の多孔質体であることが好ましい。 In addition, the said base material 1 and the base material 2 may be the same kind, and may differ. One of the substrate 1 and the substrate 2 is preferably a porous body such as paper.
次に本発明を以下の実施例、比較例を用いて具体的に説明するが、本発明はこれらに限定されるものではない。実施例中および比較例中に単に部とあるのは質量部を示す。ポリエステル樹脂(A)、ポリエステル樹脂(B)、ポリエステル樹脂水性分散体および接着剤組成物の特性は以下のように評価した。 Next, the present invention will be specifically described using the following examples and comparative examples, but the present invention is not limited thereto. In the examples and comparative examples, “parts” simply means “parts by mass”. The characteristics of the polyester resin (A), the polyester resin (B), the polyester resin aqueous dispersion, and the adhesive composition were evaluated as follows.
1.ポリエステル樹脂(A)、ポリエステル樹脂(B)の組成
 ポリエステル樹脂をクロロホルムDに溶解し、ヴァリアン社製核磁気共鳴分析計(NMR)ジェミニ-200を用いて、1H-NMR分析を行なって決定した。
1. Composition of polyester resin (A) and polyester resin (B) The polyester resin was dissolved in chloroform D and determined by performing 1 H-NMR analysis using a nuclear magnetic resonance analyzer (NMR) Gemini-200 manufactured by Varian. .
2.還元粘度ηsp/c(単位:dl/g)
 ポリエステル樹脂0.10gをフェノール/テトラクロロエタン(質量比6/4)の混合溶媒25mlに溶かし、ウベローデ粘度管を用いて30℃で測定した。
2. Reduced viscosity ηsp / c (unit: dl / g)
0.10 g of the polyester resin was dissolved in 25 ml of a mixed solvent of phenol / tetrachloroethane (mass ratio 6/4) and measured at 30 ° C. using an Ubbelohde viscosity tube.
3.数平均分子量
 テトラヒドロフランを溶離液としたウォーターズ社製ゲル浸透クロマトグラフ150cを用い、示差屈折計を検出器として、カラム温度35℃、流量1ml/分にて、ポリエステル樹脂(A)をゲル浸透クロマトグラフィー法で分析し、ポリスチレン換算の数平均分子量を得た。カラムは昭和電工(株)shodex KF-802、KF-804、KF-806を直列に連結したものを用いた。
3. Number average molecular weight Gel Permeation Chromatography of Polyester Resin (A) at a column temperature of 35 ° C. and a flow rate of 1 ml / min using a gel permeation chromatograph 150c manufactured by Waters with tetrahydrofuran as an eluent and a differential refractometer as a detector. The number average molecular weight in terms of polystyrene was obtained. As the column, Showa Denko Co., Ltd. shodex KF-802, KF-804, KF-806 connected in series was used.
4.結晶融点およびガラス転移温度
セイコーインスツルメンツ(株)製示差走査熱量分析計(DSC)DSC-220を用いて、アルミニウム押え蓋型容器にサンプル(ポリエステル樹脂または絶乾後の薄膜)5mgを密封し、-100℃~250℃まで、20℃/分の昇温速度で測定し、融解熱の最大ピーク温度を結晶融点として求めた。また、ガラス転移温度は、前記測定装置、同様条件でガラス転移温度以下のベースラインの延長線とピークの立ち上がり部分からピークの頂点までの間での最大傾斜を示す接線との交点の温度で求めた。本発明において絶乾とは、ポリエステル樹脂水性分散体組成物を用いて作製した薄膜を200℃5分で加熱処理することをいう。
4). Crystal melting point and glass transition temperature Using a differential scanning calorimeter (DSC) DSC-220 manufactured by Seiko Instruments Inc., 5 mg of a sample (polyester resin or completely dried film) was sealed in an aluminum presser lid type container, The temperature was measured from 100 ° C. to 250 ° C. at a rate of temperature increase of 20 ° C./min, and the maximum peak temperature of heat of fusion was determined as the crystalline melting point. In addition, the glass transition temperature is determined by the temperature at the intersection of the base line extension below the glass transition temperature and the tangent indicating the maximum slope from the peak rising portion to the peak apex under the same conditions as in the measurement apparatus. It was. In the present invention, absolutely dry means that a thin film produced using the aqueous polyester resin dispersion composition is heat-treated at 200 ° C. for 5 minutes.
5.イオン性基濃度
5-1.カルボキシル基濃度
サンプル(ポリエステル樹脂)0.2gを精秤し、20mlのクロロホルムに溶解した。ついで0.01Nの水酸化カリウム(エタノール溶液)で滴定してポリエステル樹脂に対して、水酸化カリウム当量を求め、eq/ton単位に換算し求めた。なお指示薬にはフェノールフタレインを用いた。
5-2.スルフォン酸ナトリウム塩基濃度
ナトリウム濃度を原子吸光法で測定し、スルフォン酸ナトリウム塩基濃度とし、eq/t単位に換算し求めた。
5. Ionic group concentration 5-1. A 0.2 g sample of the carboxyl group concentration (polyester resin) was precisely weighed and dissolved in 20 ml of chloroform. Then, titration was performed with 0.01 N potassium hydroxide (ethanol solution) to obtain a potassium hydroxide equivalent for the polyester resin, and the amount was calculated in terms of eq / ton units. In addition, phenolphthalein was used as an indicator.
5-2. Sodium sulfonate base concentration The sodium concentration was measured by atomic absorption, and the sodium sulfonate base concentration was calculated and converted to eq / t units.
6.粒子径および分散係数
ポリエステル樹脂水性分散体の粒子径および分散係数を測定した。測定には、レーザー回折・散乱法粒度分布測定装置(ベックマン社製コールターカウンターLS13 320)を用いた。そして、本装置により粒子分布を体積基準で作製し、平均径と分散係数を求め、平均径の値を粒子径とした。
6). Particle diameter and dispersion coefficient The particle diameter and dispersion coefficient of the aqueous polyester resin dispersion were measured. For the measurement, a laser diffraction / scattering particle size distribution analyzer (Beckman Coulter Counter LS13 320) was used. Then, the particle distribution was prepared on a volume basis by this apparatus, the average diameter and the dispersion coefficient were obtained, and the value of the average diameter was taken as the particle diameter.
7.粘度
140ccガラス瓶にポリエステル樹脂水性分散体を入れ、25℃の恒温槽中で粘度計model BL(TOKIMEC INC.)のNo.1またはNo.2ローターを用いた。回転速度60rpmで1分間測定を行い、ポリエステル樹脂水性分散体の粘度を測定した。
7). A polyester resin aqueous dispersion was placed in a glass bottle with a viscosity of 140 cc, and the viscosity meter model BL (TOKIMEC INC.) No. 1 or No. Two rotors were used. Measurement was performed at a rotational speed of 60 rpm for 1 minute, and the viscosity of the aqueous polyester resin dispersion was measured.
8.120℃弾性率
塗工液をポリプロピレンフィルム(東洋紡(株)製P2161、厚み50μm)の非コロナ面にハンドコーターで塗布し、120℃1分で乾燥させた厚さ約8μmの薄膜を有する積層体を得た。薄膜をポリプロピレンフィルムから剥がし、アイティー計測制御株式会社製動的粘弾性測定装置DVA-220を用い、10Hz、昇温速度4℃/分で測定した。測定により得られた120℃でのErの値が1MPa~1kPaの範囲にあるものを○とし、それ以外のものを×とした。尚、実施例2~11、比較例1~4の場合はそれぞれ膜厚が表3の値になるように、塗布量、乾燥時間を変更して測定を行った。
8. A 120 ° C elastic modulus coating solution is applied to the non-corona surface of a polypropylene film (Toyobo Co., Ltd., P2161, thickness 50 µm) with a hand coater and dried at 120 ° C for 1 minute to have a thin film with a thickness of about 8 µm A laminate was obtained. The thin film was peeled off from the polypropylene film and measured using a dynamic viscoelasticity measuring device DVA-220 manufactured by IT Measurement Control Co., Ltd. at 10 Hz and a temperature rising rate of 4 ° C./min. The Er value at 120 ° C. obtained by the measurement was in the range of 1 MPa to 1 kPa, and the others were marked with “X”. In Examples 2 to 11 and Comparative Examples 1 to 4, the coating amount and the drying time were changed so that the film thicknesses were as shown in Table 3, respectively.
9.ポリエステル樹脂水性分散体組成物保存安定性試験
140ccガラス瓶にポリエステル樹脂水性分散体組成物を入れ、40℃のインキュベーター内に静置し、30日保存した。所定の日数経過後、インキュベーターより取り出し、前述に示す方法で溶液粘度を測定し、塗工液作製直後に測定した値と比較した。変化がなかったものを○とし、系が凝固したものを×とした。
9. Polyester resin aqueous dispersion composition storage stability test The polyester resin aqueous dispersion composition was placed in a 140 cc glass bottle, left in an incubator at 40 ° C., and stored for 30 days. After a predetermined number of days, the solution was taken out from the incubator, the solution viscosity was measured by the method described above, and compared with the value measured immediately after preparation of the coating solution. The case where there was no change was indicated as ◯, and the case where the system was solidified was indicated as ×.
10.塗工塗膜安定性試験
基材1に塗工液をハンドコーターで塗布し、120℃で1分間乾燥させることにより厚さ約8μmの薄膜を有する積層体を得た。同じ積層体を2個作製し、1個は基材2にロール温度120℃、押圧4N/cm、1m/分の速度でラミネート加工し、1×1cm幅に切断して試験サンプル1を作製し、試験サンプル1の接着性、耐溶剤性(耐MEK性、耐酢酸エチル性、耐トルエン性)、耐石鹸水性、耐水性を評価した。もう1個の積層体は、この積層体上にポリエステルフィルム(東洋紡(株)製5107、厚み25μm)の非コロナ面を被せ、25℃湿度60%の環境下で4週間保管した。保管後、前記と同様に、基材2にロール温度120℃、押圧4N/cm、1m/分の速度でラミネート加工し、1×1cm幅に切断して試験サンプル2を得た。試験サンプル2の接着性、耐溶剤性(耐MEK性、耐酢酸エチル性、耐トルエン性)、耐石鹸水性、耐水性を評価して保管前(試験サンプル1)の性能と比較した。評価に変化が無かったものを○、試験サンプル2の評価が劣る項目があったものを×とした。基材1としては、ポリエステルフィルム(東洋紡(株)製E5107、厚み25μm)を用い、塗工液は非コロナ面に塗布した。基材2としては、上質紙からなる厚紙100g/mのルーズリーフノート(KOKUYO製、ノ-A836AH)を用いた。尚、実施例2~11、比較例1~4の場合はそれぞれ膜厚が表3の値になるように、塗布量、乾燥時間を変更して測定を行った。
10. The coating liquid was applied to the coated coating film stability test substrate 1 with a hand coater and dried at 120 ° C. for 1 minute to obtain a laminate having a thin film having a thickness of about 8 μm. Two of the same laminates were prepared, one of which was laminated on the substrate 2 at a roll temperature of 120 ° C., a pressure of 4 N / cm, and a speed of 1 m / min, and cut to a width of 1 × 1 cm to prepare a test sample 1 The test sample 1 was evaluated for adhesion, solvent resistance (MEK resistance, ethyl acetate resistance, toluene resistance), soap water resistance, and water resistance. The other laminate was covered with a non-corona surface of a polyester film (Toyobo Co., Ltd. 5107, thickness 25 μm) on this laminate and stored for 4 weeks in an environment of 25 ° C. and 60% humidity. After storage, in the same manner as described above, the substrate 2 was laminated at a roll temperature of 120 ° C., a pressure of 4 N / cm, and a speed of 1 m / min, and cut to a width of 1 × 1 cm to obtain a test sample 2. The adhesion, solvent resistance (MEK resistance, ethyl acetate resistance, toluene resistance), soap water resistance, and water resistance of Test Sample 2 were evaluated and compared with the performance before storage (Test Sample 1). The case where there was no change in the evaluation was rated as “◯”, and the case where the test sample 2 had an inferior item was rated as “×”. As the substrate 1, a polyester film (E5107 manufactured by Toyobo Co., Ltd., thickness: 25 μm) was used, and the coating solution was applied to the non-corona surface. As the base material 2, a loose leaf note (manufactured by Kokuyo, No-A836AH) made of high-quality paper and having a thickness of 100 g / m 2 was used. In Examples 2 to 11 and Comparative Examples 1 to 4, the coating amount and the drying time were changed so that the film thicknesses were as shown in Table 3, respectively.
11.タック性       
塗工液を基材1(ポリエステルフィルム(東洋紡(株)製E5107、厚み25μm))の非コロナ面にハンドコーターで塗布し、120℃で1分間乾燥させることにより厚さ約8μmの薄膜を有する積層体を得た。この薄膜面同士を25℃の環境下で手で擦り合わせて薄膜のタックが全く無いものを◎、わずかにタックがあるものの、使用上問題にならない範囲のものを○、タックがあるもののポリエステル樹脂組成物同士の粘着が起こらないものを△、タックがありポリエステル樹脂組成物同士の粘着があるものを×とした。尚、実施例2~11、比較例1~4の場合はそれぞれ膜厚が表3の値になるように、塗布量、乾燥時間を変更して測定を行った。
11. Tackiness
The coating liquid is applied to the non-corona surface of the substrate 1 (polyester film (Toyobo Co., Ltd. E5107, thickness 25 μm)) with a hand coater and dried at 120 ° C. for 1 minute to have a thin film having a thickness of about 8 μm. A laminate was obtained. The thin film surfaces are rubbed together by hand in an environment of 25 ° C., ◎ if there is no thin film tack, ○ if there is a slight tack, ○ in the range that does not cause problems in use, polyester resin with tack The case where the adhesion between the compositions did not occur was Δ, and the case where there was tack and the polyester resin compositions were sticking was indicated as x. In Examples 2 to 11 and Comparative Examples 1 to 4, the coating amount and the drying time were changed so that the film thicknesses were as shown in Table 3, respectively.
12.接着性  
塗工液を基材1(ポリエステルフィルム(東洋紡(株)製E5107、厚み25μm))の非コロナ面にハンドコーターで塗布し、120℃で1分間乾燥させることにより厚さ約8μmの薄膜を有する積層体を得た。この積層体と基材2(上質紙からなる厚紙100g/mのルーズリーフノート(KOKUYO製、ノ-A836AH))をロール温度120℃、押圧4N/cm、1m/分の速度でラミネート加工し、1×1cm幅に切断して試験サンプルを作製した。この試験サンプルを、手で剥がして基材が材破するものを○、それ以外を×とした。
12 Adhesiveness
The coating liquid is applied to the non-corona surface of the substrate 1 (polyester film (Toyobo Co., Ltd. E5107, thickness 25 μm)) with a hand coater and dried at 120 ° C. for 1 minute to have a thin film having a thickness of about 8 μm. A laminate was obtained. Laminate this laminate and base material 2 (loose leaf notebook of 100 g / m 2 thick paper made of fine paper (manufactured by KOKUYO, No-A836AH)) at a roll temperature of 120 ° C., a pressure of 4 N / cm, and a speed of 1 m / min. A test sample was prepared by cutting to a width of 1 × 1 cm. The test sample was peeled off by hand and the base material was broken.
13.耐MEK性     
前記(12.接着性の項)と同様に試験サンプルを作製し、MEKに室温(約25℃)で1時間浸漬させ、その後溶液から取り出して乾燥した後、手で剥がして基材が材破するものを○、それ以外を×とした。
13. MEK resistance
A test sample was prepared in the same manner as in (12. Adhesion section), immersed in MEK at room temperature (about 25 ° C.) for 1 hour, then taken out from the solution, dried, and then peeled off by hand to break the material. What to do is marked with ○, and others are marked with ×.
14.耐アセトン性   
前記(12.接着性の項)と同様に試験サンプルを作製し、アセトンに室温(約25℃)で1時間浸漬させ、その後溶液から取り出して乾燥した後、手で剥がして基材が材破するものを○、それ以外を×とした。
14 Acetone resistance
A test sample was prepared in the same manner as in (12. Adhesion section), immersed in acetone at room temperature (about 25 ° C.) for 1 hour, then taken out from the solution, dried, and then peeled off by hand to break the substrate. What to do is marked with ○, and others are marked with ×.
15.耐酢酸エチル性 
前記(12.接着性の項)と同様に試験サンプルを作製し、酢酸エチルに室温(約25℃)で1時間浸漬させ、その後溶液から取り出して乾燥した後、手で剥がして基材が材破するものを○、それ以外を×とした。
15. Ethyl acetate resistance
A test sample was prepared in the same manner as in (12. Adhesion section), immersed in ethyl acetate at room temperature (about 25 ° C.) for 1 hour, then taken out from the solution, dried, and then peeled off by hand to make the base material Those to be broken were marked with ○, and others were marked with ×.
16.耐トルエン性   
前記(12.接着性の項)と同様に試験サンプルを作製し、トルエンに室温(約25℃)で1時間浸漬させ、その後溶液から取り出して乾燥した後、手で剥がして基材が材破するものを○、それ以外を×とした。
16. Toluene resistance
A test sample was prepared in the same manner as in (12. Adhesion section), immersed in toluene at room temperature (about 25 ° C.) for 1 hour, then taken out from the solution and dried, and then peeled off by hand to break the material. What to do is marked with ○, and others are marked with ×.
17.耐石鹸水性     
前記(12.接着性の項)と同様に試験サンプルを作製し、70℃の20質量%の石鹸水に1時間浸漬させ、その後溶液から取り出して水で積層体をゆすぎ、乾燥した後、手で剥がして基材が材破するものを○、それ以外を×とした。
17. Soap-resistant
A test sample was prepared in the same manner as in (12. Adhesion section), immersed in 20% by mass soap water at 70 ° C. for 1 hour, then taken out from the solution, rinsed with water, dried, The case where the base material broke due to peeling was marked with ◯, and the others were marked with x.
18.耐水性  
前記(12.接着性の項)と同様に試験サンプルを作製し、25℃の水に30分浸漬させ、その後溶液から取り出して乾燥した後、手で剥がして基材が材破するものを○、それ以外を×とした。
18. water resistant
A test sample was prepared in the same manner as in (12. Adhesion section), immersed in water at 25 ° C. for 30 minutes, then taken out from the solution, dried, peeled off by hand, and the base material broke. Other than that, it was set as x.
ポリエステル樹脂(A)の実施例
ポリエステル樹脂(a-1)の合成
撹拌機、温度計、加熱ヒーター、冷却装置、溜出用冷却器を装備した反応缶内に、テレフタル酸ジメチル138質量部、イソフタル酸ジメチル136質量部、5-スルホナトイソフタル酸ナトリウム11質量部、エチレングリコール108質量部、2,2-ジメチル1,3-プロパンジオール120質量部およびテトラブチルチタネート1質量部を仕込み、230℃まで昇温しつつ4時間かけてエステル交換反応を行った。エステル交換反応終了後、系内を240℃まで昇温しながら60分かけて10torrまで減圧し、さらに1torr以下の真空下まで減圧して240℃で60分間重縮合反応を行った。その後、系内に窒素を流し、真空破壊することで重縮合反応を終了させた。反応終了後、ポリエステル樹脂を取り出し、冷却することによりポリエステル樹脂a-1を得た。得られたポリエステル樹脂はNMR分析の結果、カルボン酸成分がモル比でテレフタル酸/イソフタル酸/5-スルホナトイソフタル酸ナトリウム=50/47.5/2.5であり、グリコール成分がモル比でエチレングリコール/2,2-ジメチル1,3-プロパンジオール=50/50であった。その他の樹脂物性と併せて測定結果を表1に示す。
Example of polyester resin (A) Synthesis of polyester resin (a-1) In a reaction can equipped with a stirrer, a thermometer, a heater, a cooling device, and a condenser for distillation, 138 parts by mass of dimethyl terephthalate, isophthalate 136 parts by mass of dimethyl acid sodium, 11 parts by mass of sodium 5-sulfonatoisophthalate, 108 parts by mass of ethylene glycol, 120 parts by mass of 2,2-dimethyl-1,3-propanediol and 1 part by mass of tetrabutyl titanate, up to 230 ° C. The ester exchange reaction was carried out over 4 hours while raising the temperature. After completion of the transesterification reaction, the pressure in the system was reduced to 10 torr over 60 minutes while the temperature was raised to 240 ° C., and the pressure was further reduced to 1 torr or less under vacuum to carry out a polycondensation reaction at 240 ° C. for 60 minutes. Thereafter, the polycondensation reaction was terminated by flowing nitrogen into the system and breaking the vacuum. After completion of the reaction, the polyester resin was taken out and cooled to obtain polyester resin a-1. As a result of NMR analysis, the obtained polyester resin has a carboxylic acid component in a molar ratio of terephthalic acid / isophthalic acid / 5-sodium sulfonate sodium phthalate = 50 / 47.5 / 2.5, and a glycol component in a molar ratio. Ethylene glycol / 2,2-dimethyl-1,3-propanediol = 50/50. The measurement results are shown in Table 1 together with other resin physical properties.
ポリエステル樹脂(a-10)の合成
攪拌機、コンデンサー、温度計を具備した反応容器にテレフタル酸ジメチル388質量部、
イソフタル酸ジメチル388質量部、2-メチル-1,3-プロパンジオール554質量部、1,5-ペンタンジオール275質量部、テトラブチルチタネート0.41質量部を仕込み、160℃から230℃まで4時間かけてエステル交換反応を行った。次いで系内を徐々に減圧していき、20分かけて5mmHgまで減圧し、さらに0.3mmHg以下の真空下、260℃にて40分間重縮合反応を行った。窒素気流下、220℃まで冷却し、無水トリメリット酸を27質量部投入し、30分間反応を行った。得られた共重合ポリエステル(a-1)はNMRの組成分析の結果、酸成分がモル比でテレフタル酸/イソフタル酸/トリメリット酸=50/50/3であり、グリコール成分がモル比で2-メチル-1,3-プロパンジオール/1,5-ペンタンジオール=65/35であった。その他の樹脂物性と併せて測定結果を表1に示す。
388 parts by mass of dimethyl terephthalate was added to a reaction vessel equipped with a polyester resin (a-10) synthesis stirrer, condenser and thermometer.
Charge 388 parts by weight of dimethyl isophthalate, 554 parts by weight of 2-methyl-1,3-propanediol, 275 parts by weight of 1,5-pentanediol, and 0.41 part by weight of tetrabutyl titanate. From 160 ° C. to 230 ° C. for 4 hours. Over the course of the transesterification reaction. Next, the pressure in the system was gradually reduced, the pressure was reduced to 5 mmHg over 20 minutes, and a polycondensation reaction was performed at 260 ° C. for 40 minutes under a vacuum of 0.3 mmHg or less. The mixture was cooled to 220 ° C. under a nitrogen stream, and 27 parts by mass of trimellitic anhydride was added to react for 30 minutes. As a result of NMR compositional analysis, the copolymerized polyester (a-1) obtained had an acid component molar ratio of terephthalic acid / isophthalic acid / trimellitic acid = 50/50/3, and a glycol component molar ratio of 2 -Methyl-1,3-propanediol / 1,5-pentanediol = 65/35. The measurement results are shown in Table 1 together with other resin physical properties.
ポリエステル樹脂(a-2)~(a-9)の合成
ポリエステル樹脂(a-1)の合成例と同様に、表1に記載した組成に変更してポリエステル樹脂(a-2)~(a-9)を合成した。樹脂物性の測定結果を表1に示す。
Synthetic polyester resins (a-2) to (a-9) In the same manner as in the synthetic example of polyester resin (a-1), the polyester resins (a-2) to (a- 9) was synthesized. The measurement results of the resin physical properties are shown in Table 1.
ポリエステル樹脂(a-11)の合成
ポリエステル樹脂(a-10)の合成例と同様に、表1に記載した組成に変更してポリエステル樹脂(a-11)を合成した。樹脂物性の測定結果を表1に示す。
Synthesis of polyester resin (a-11) In the same manner as in the synthesis example of polyester resin (a-10), a polyester resin (a-11) was synthesized by changing to the composition shown in Table 1. The measurement results of the resin physical properties are shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
ポリエステル樹脂水性分散体(b-1)の製造
温度計、コンデンサー、攪拌羽根を備えた三つ口のセパラブルフラスコにポリエステル樹脂(a-1)300質量部、n-ブチルセロソルブ100質量部を仕込み130℃にて溶解した。次いで90℃に冷却した後、600質量部の温水を30分かけて加えて固形分濃度が30質量%のポリエステル樹脂水性分散体を得た。得られたポリエステル樹脂水性分散体の樹脂物性測定結果を表2に示す。
Production of Polyester Resin Aqueous Dispersion (b-1) A three-necked separable flask equipped with a thermometer, condenser and stirring blade was charged with 300 parts by weight of polyester resin (a-1) and 100 parts by weight of n-butyl cellosolve. Dissolved at ° C. Subsequently, after cooling to 90 degreeC, 600 mass parts warm water was added over 30 minutes, and the polyester resin aqueous dispersion whose solid content concentration is 30 mass% was obtained. The resin physical property measurement results of the obtained polyester resin aqueous dispersion are shown in Table 2.
ポリエステル樹脂水性分散体(b-1)の製造例と同様にしてポリエステル樹脂(a-2)~(a-9)を使用し、表2に記載した組成に変更してポリエステル樹脂水性分散体(b-2)~(b-9)を製造した。溶剤種は表2に記載されているものを使用した。ポリエステル樹脂水性分散体(b-1)と同様に樹脂物性の測定を行った。結果を表2に示す。 In the same manner as in the production example of the aqueous polyester resin dispersion (b-1), the polyester resins (a-2) to (a-9) were used, and the compositions described in Table 2 were used. b-2) to (b-9) were produced. Solvents listed in Table 2 were used. Resin physical properties were measured in the same manner as the aqueous polyester resin dispersion (b-1). The results are shown in Table 2.
ポリエステル樹脂水性分散体(b-10)の製造
ポリエステル樹脂(a-10)100質量部、n-ブチルセロソルブ40質量部、トリエチルアミン2.7質量部を投入した後、80℃で1時間攪拌を行い、溶解した。ついで、イオン交換水193質量部をゆるやかに添加し、ポリエステル樹脂水性分散体(b-10)を得た。樹脂物性の測定結果を表2に示す。
Production of polyester resin aqueous dispersion (b-10) 100 parts by weight of polyester resin (a-10), 40 parts by weight of n-butyl cellosolve and 2.7 parts by weight of triethylamine were added, followed by stirring at 80 ° C. for 1 hour. Dissolved. Subsequently, 193 parts by mass of ion exchange water was gently added to obtain an aqueous polyester resin dispersion (b-10). Table 2 shows the measurement results of the resin physical properties.
ポリエステル樹脂水性分散体(b-11)の製造
ポリエステル樹脂水性分散体(b-10)の製造例と同様にしてポリエステル樹脂(a-11)を使用し、ポリエステル樹脂水性分散体(b-11)を製造した。樹脂物性の測定結果を表2に示す。
Production of aqueous polyester resin dispersion (b-11) Polyester resin aqueous dispersion (b-11) was prepared using polyester resin (a-11) in the same manner as in the production example of aqueous polyester resin dispersion (b-10). Manufactured. Table 2 shows the measurement results of the resin physical properties.
硬化剤(C)は、カルボジイミド系硬化剤である日清紡社製 カルボジライト(登録商標)SV-02を用いた。 As the curing agent (C), Carbodilite (registered trademark) SV-02 manufactured by Nisshinbo Co., Ltd., which is a carbodiimide-based curing agent, was used.
ブロッキング防止剤(D)は、特殊エステル系化合物であるサンノプコ社製 ノプコ(登録商標)LB-550を用いた。 As the blocking inhibitor (D), Nopco (registered trademark) LB-550 manufactured by San Nopco Co., which is a special ester compound, was used.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
実施例1
ポリエステル樹脂水性分散体(b-3)40質量部とポリエステル樹脂水性分散体(b-9)40質量部とポリエステル樹脂水性分散体(b-5)20質量部、カルボジライトSV-02を2質量部、ノプコLB-550を2質量部混ぜ合わせ、塗工液を作成した。この塗工液を基材1としてポリエステルフィルム(東洋紡(株)製E5107、厚み25μm)の非コロナ面にハンドコーターで塗布し、120℃で3分間乾燥させることにより約8μmの薄膜(塗膜)を有する積層体を得た。絶乾後の薄膜に含まれるポリエステル樹脂のガラス転移温度は15℃であった。この積層体と基材2としてKOKUYO製ルーズリーフ(ノ-A836AH)をロール温度120℃、押圧4N、1 m/分の速度でラミネート加工し、試験サンプルを得た。この試験サンプルを1×1cm幅に切断し接着性、耐溶剤性(耐MEK性、耐アセトン性、耐酢酸エチル性、耐トルエン性)、耐石鹸水性、耐水性を評価した。これらの評価結果を表3に示す。また、この塗工液をポリプロピレンフィルム(東洋紡(株)製P2161、厚み50μm)の非コロナ面にハンドコーターで塗布し、120℃で1分間乾燥させることにより約8μmの薄膜(塗膜)を有する積層体を得た。この積層体を使用して120℃弾性率の評価を行ったところ、弾性率は383kPaであった。また、この塗工液をポリエステルフィルム(東洋紡(株)製E5107、厚み25μm)の非コロナ面にハンドコーターで塗布し、120℃で1分間乾燥させることにより約8μmの薄膜(塗膜)を有する積層体を得た。この積層体を使用してタック性の評価を行った。これらの評価結果も表3にあわせて示す。
Example 1
40 parts by mass of an aqueous polyester resin dispersion (b-3), 40 parts by mass of an aqueous polyester resin dispersion (b-9), 20 parts by mass of an aqueous polyester resin dispersion (b-5), and 2 parts by mass of carbodilite SV-02 Then, 2 parts by mass of Nopco LB-550 was mixed to prepare a coating solution. This coating solution is applied to the non-corona surface of a polyester film (E5107 manufactured by Toyobo Co., Ltd., thickness 25 μm) as a base material 1 with a hand coater and dried at 120 ° C. for 3 minutes to form a thin film (coating film) of about 8 μm. A laminated body having was obtained. The glass transition temperature of the polyester resin contained in the thin film after absolutely dried was 15 ° C. As a laminate and a substrate 2, KOKUYO loose leaf (No-A836AH) was laminated at a roll temperature of 120 ° C., a pressure of 4 N, and a speed of 1 m / min to obtain a test sample. This test sample was cut to a width of 1 × 1 cm and evaluated for adhesion, solvent resistance (MEK resistance, acetone resistance, ethyl acetate resistance, toluene resistance), soap water resistance, and water resistance. These evaluation results are shown in Table 3. In addition, this coating solution is applied to the non-corona surface of a polypropylene film (Toyobo Co., Ltd., P2161, thickness 50 μm) with a hand coater and dried at 120 ° C. for 1 minute to have a thin film (coating film) of about 8 μm. A laminate was obtained. When this laminate was used to evaluate the elastic modulus at 120 ° C., the elastic modulus was 383 kPa. Further, this coating solution is applied to the non-corona surface of a polyester film (E5107 manufactured by Toyobo Co., Ltd., thickness 25 μm) with a hand coater and dried at 120 ° C. for 1 minute to have a thin film (coating film) of about 8 μm. A laminate was obtained. The tackiness was evaluated using this laminate. These evaluation results are also shown in Table 3.
実施例2~11
実施例1と同様に、表3に示す配合成分・膜厚に変更して同様の評価を行った。これらの評価結果を表3に合わせて示す。
Examples 2 to 11
In the same manner as in Example 1, the same evaluation was performed by changing to the blending components and film thicknesses shown in Table 3. These evaluation results are shown together in Table 3.
比較例1~4
実施例1と同様に、異なる配合成分にして同様の評価を行った。これらの評価結果を表3に合わせて示す。
Comparative Examples 1 to 4
Similar to Example 1, the same evaluation was performed using different blending components. These evaluation results are shown together in Table 3.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
表3より明らかなように、ポリエステル樹脂水性分散体を使用しているにも関わらず、布、紙、あるいはプラスチックフィルムなどの各種基材に対する接着性が良好で、塗工液の状態で保存安定性に優れ、各種溶剤に対する耐溶剤性、耐石鹸水性、耐水性に優れる接着剤組成物を得られることが判る。 As is clear from Table 3, despite the use of an aqueous polyester resin dispersion, it has good adhesion to various substrates such as cloth, paper, and plastic film, and is stable in the state of a coating solution. It can be seen that an adhesive composition excellent in solvent properties, solvent resistance to various solvents, soap water resistance, and water resistance can be obtained.
基材1に塗布した状態で長期保存安定性があり、接着性・耐溶剤性・耐石鹸水性および耐水性に優れたポリエステル樹脂接着剤組成物を容易に形成し得ることができるので、産業界に与える寄与が大である。 A polyester resin adhesive composition that has long-term storage stability when applied to the substrate 1 and is excellent in adhesion, solvent resistance, soap water resistance and water resistance can be easily formed. The contribution to the is great.

Claims (7)

  1.  ポリエステル樹脂(A)、ポリエステル樹脂(B)および硬化剤(C)を含有し、かつ下記(1)~(3)のいずれかを満足し、かつ下記(4)を満足するポリエステル樹脂水性分散体組成物。
    (1)ポリエステル樹脂(A)が酸価10~400eq/t、ガラス転移温度5~50℃のポリエステル樹脂であり、ポリエステル樹脂(B)がガラス転移温度25℃以下の非晶性ポリエステル樹脂であり、ポリエステル樹脂(A)のガラス転移温度がポリエステル樹脂(B)のガラス転移温度よりも高い
    (2)ポリエステル樹脂(A)が、ガラス転移温度50℃以上の非晶性ポリエステル樹脂(A1)と、ガラス転移温度0℃以下の結晶性ポリエステル樹脂(A2)の混合物であり、(A1)と(A2)のガラス転移温度の加重平均値が5~50℃、酸価の加重平均値が10~400eq/tであり、ポリエステル樹脂(B)がガラス転移温度25℃以下の非晶性ポリエステル樹脂であり、ポリエステル樹脂(A1)とポリエステル樹脂(A2)のガラス転移温度の加重平均値がポリエステル樹脂(B)のガラス転移温度よりも高い
    (3)ポリエステル樹脂水性分散体組成物で、膜厚8μmの薄膜を作製し、該薄膜を絶乾した後に含まれるポリエステル樹脂(A)またはポリエステル樹脂(B)のガラス転移温度の少なくとも一つが5~50℃である
    (4)ポリエステル樹脂水性分散体組成物で、膜厚8μmの薄膜を作製したときに、該薄膜の120℃での弾性率が1MPa~1kPaである
    Polyester resin aqueous dispersion containing polyester resin (A), polyester resin (B) and curing agent (C), satisfying any of the following (1) to (3), and satisfying (4) below Composition.
    (1) The polyester resin (A) is a polyester resin having an acid value of 10 to 400 eq / t and a glass transition temperature of 5 to 50 ° C., and the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less. The polyester resin (A) has a glass transition temperature higher than the glass transition temperature of the polyester resin (B). (2) The polyester resin (A) is an amorphous polyester resin (A1) having a glass transition temperature of 50 ° C. or higher. It is a mixture of crystalline polyester resin (A2) having a glass transition temperature of 0 ° C. or lower. The weighted average value of glass transition temperatures of (A1) and (A2) is 5 to 50 ° C., and the weighted average value of acid value is 10 to 400 eq. / T, the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less, and the polyester resin (A1) and the polyester resin ( A weighted average value of the glass transition temperature of 2) is higher than the glass transition temperature of the polyester resin (B). (3) A thin film having a thickness of 8 μm was prepared from the aqueous polyester resin dispersion composition, and the thin film was completely dried. (4) When a polyester resin (A) or polyester resin (B) contained later has a glass transition temperature of 5 to 50 ° C. (4) When a thin film having a thickness of 8 μm is produced with an aqueous polyester resin dispersion composition The elastic modulus of the thin film at 120 ° C. is 1 MPa to 1 kPa
  2.  硬化剤(C)がカルボジイミド系硬化剤である請求項1に記載のポリエステル樹脂水性分散体組成物。 The aqueous polyester resin dispersion composition according to claim 1, wherein the curing agent (C) is a carbodiimide curing agent.
  3.  ポリエステル樹脂(A)100質量部に対して、ポリエステル樹脂(B)を10~100質量部、硬化剤(C)を0.5~40質量部含有する請求項1または2に記載のポリエステル樹脂水性分散体組成物。 The polyester resin aqueous solution according to claim 1 or 2, comprising 10 to 100 parts by mass of the polyester resin (B) and 0.5 to 40 parts by mass of the curing agent (C) with respect to 100 parts by mass of the polyester resin (A). Dispersion composition.
  4.  請求項1~3のいずれか1項に記載のポリエステル樹脂水性分散体を含有する接着剤組成物。 An adhesive composition containing the aqueous polyester resin dispersion according to any one of claims 1 to 3.
  5.  フィルムと、フィルムまたは紙を貼り合わせるために用いられる請求項4に記載の接着剤組成物。 The adhesive composition according to claim 4, which is used for laminating a film and a film or paper.
  6.  請求項4または5に記載の接着剤組成物によって積層された積層体。 A laminate laminated with the adhesive composition according to claim 4 or 5.
  7.  下記(1)~(3)のいずれかを満足するポリエステル樹脂および硬化剤(C)を含有するポリエステル樹脂水性分散体組成物を基材1に塗布し、膜厚が8μm、120℃での弾性率が1MPa~1kPaである薄膜を作製した後、基材2を貼り合わせる積層体の製造方法。
    (1)ポリエステル樹脂(A)が酸価10~400eq/t、ガラス転移温度5~50℃のポリエステル樹脂であり、ポリエステル樹脂(B)がガラス転移温度25℃以下の非晶性ポリエステル樹脂であり、ポリエステル樹脂(A)のガラス転移温度がポリエステル樹脂(B)のガラス転移温度よりも高い
    (2)ポリエステル樹脂(A)が、ガラス転移温度50℃以上の非晶性ポリエステル樹脂(A1)と、ガラス転移温度0℃以下の結晶性ポリエステル樹脂(A2)の混合物であり、(A1)と(A2)のガラス転移温度の加重平均値が5~50℃、酸価の加重平均値が10~400eq/tであり、ポリエステル樹脂(B)がガラス転移温度25℃以下の非晶性ポリエステル樹脂であり、ポリエステル樹脂(A1)とポリエステル樹脂(A2)のガラス転移温度の加重平均値がポリエステル樹脂(B)のガラス転移温度よりも高い
    (3)前記薄膜を絶乾した後に含まれるポリエステル樹脂(A)またはポリエステル樹脂(B)のガラス転移温度の少なくとも一つが5~50℃である
    A polyester resin aqueous dispersion composition containing a polyester resin satisfying any of the following (1) to (3) and a curing agent (C) is applied to the substrate 1, and the film thickness is 8 μm and elasticity at 120 ° C. A method for producing a laminate in which a thin film having a rate of 1 MPa to 1 kPa is prepared, and then a base material 2 is bonded.
    (1) The polyester resin (A) is a polyester resin having an acid value of 10 to 400 eq / t and a glass transition temperature of 5 to 50 ° C., and the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less. The polyester resin (A) has a glass transition temperature higher than the glass transition temperature of the polyester resin (B). (2) The polyester resin (A) is an amorphous polyester resin (A1) having a glass transition temperature of 50 ° C. or higher. It is a mixture of crystalline polyester resin (A2) having a glass transition temperature of 0 ° C. or lower. The weighted average value of glass transition temperatures of (A1) and (A2) is 5 to 50 ° C., and the weighted average value of acid value is 10 to 400 eq. / T, the polyester resin (B) is an amorphous polyester resin having a glass transition temperature of 25 ° C. or less, and the polyester resin (A1) and the polyester resin ( The weighted average value of the glass transition temperature of 2) is higher than the glass transition temperature of the polyester resin (B). (3) The glass transition temperature of the polyester resin (A) or polyester resin (B) contained after the thin film is completely dried. At least one of 5 to 50 ° C.
PCT/JP2014/053140 2013-03-26 2014-02-12 Polyester resin aqueous dispersion and bonding agent composition incorporating same WO2014156344A1 (en)

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US20210371581A1 (en) * 2019-01-17 2021-12-02 Toyobo Co., Ltd. Copolymerized polyester and water dispersion
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