WO2014155587A1 - Mold for injection molding of resin slider bodies and sliders for slide fasteners - Google Patents

Mold for injection molding of resin slider bodies and sliders for slide fasteners Download PDF

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Publication number
WO2014155587A1
WO2014155587A1 PCT/JP2013/059123 JP2013059123W WO2014155587A1 WO 2014155587 A1 WO2014155587 A1 WO 2014155587A1 JP 2013059123 W JP2013059123 W JP 2013059123W WO 2014155587 A1 WO2014155587 A1 WO 2014155587A1
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WO
WIPO (PCT)
Prior art keywords
mold
protrusion
main body
molding
slider
Prior art date
Application number
PCT/JP2013/059123
Other languages
French (fr)
Japanese (ja)
Inventor
和樹 岡田
映 田中
和也 水本
Original Assignee
Ykk株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ykk株式会社 filed Critical Ykk株式会社
Priority to PCT/JP2013/059123 priority Critical patent/WO2014155587A1/en
Priority to CN201380074941.3A priority patent/CN105050446B/en
Priority to TW103111150A priority patent/TWI547362B/en
Publication of WO2014155587A1 publication Critical patent/WO2014155587A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/34Moulds having venting means
    • B29C45/345Moulds having venting means using a porous mould wall or a part thereof, e.g. made of sintered metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2005/00Elements of slide fasteners

Definitions

  • the present invention has a molding cavity that is partitioned and formed inside in a mold-clamping state, and an exhaust passage that discharges the gas sealed in the molding cavity to the outside of the mold, for supplying a resin material to the molding cavity.
  • the present invention relates to an injection mold for molding a resin slider body for a slide fastener and a slider for a slide fastener, and in particular, a resin in a molding cavity while ensuring the required durability of the mold molding surface.
  • the present invention proposes a technique capable of sufficiently and reliably discharging the gas in the cavity when supplying the material.
  • each of the movable mold and the fixed mold is provided. It is necessary to use a molding die in which the interval between the provided molding surfaces is narrowed corresponding to the thickness of the molded product, and in this die, as the molten resin material is supplied to the molding cavity, As a result, the sealed gas to be discharged to the outside of the mold does not easily pass between the molding surfaces of the molding cavity that are close to each other and tends to remain in the cavity, and as a result, the resin material is not sufficiently filled into the cavity. There is a known problem that a molding defect such as a short shot occurs in a resin molded product.
  • this mold molding surface includes wear resistance.
  • a surface treatment with a TiN coating or DLC coating or other high hardness material may be applied to improve durability.
  • the mold member for ventilation that constitutes a part of the molding surface of the mold is greatly exposed to the molding cavity.
  • the exposed surface of the die member for ventilation made of sintered metal that is low in durability and is particularly susceptible to wear, and when the surface treatment of the mold forming surface as described above is performed on this mold
  • the exposed surface of the mold member for ventilation that is greatly exposed to the molding cavity is also coated with TiN or the like, so that the pores of the mold member for ventilation are clogged by the coating, and the gas passes therethrough. It becomes impossible to do so, resulting in poor filling of the resin material into the molding cavity.
  • An object of the present invention is to solve such problems in the prior art, and the object of the present invention is to wear the exposed surface of the air-permeable portion that forms part of the molding surface. In addition to minimizing other damage caused by use, even if surface treatment is performed on the molding surface of the mold, a sufficient discharge path for the gas enclosed in the molding cavity is secured to the molding cavity.
  • a mold for injection molding of resin slider body which can effectively prevent deterioration of the quality of molded products due to poor filling of resin material, and slide fastener with excellent quality stability Is to provide a slider.
  • the injection mold according to the present invention has a molding cavity that is partitioned and formed inside in a clamped state, and an exhaust passage that discharges the gas sealed in the molding cavity to the outside of the mold.
  • a protrusion-forming recess for forming a protrusion protruding from the outer surface of the body portion of the body is provided so as to be recessed from the molding surface of the body portion, and is positioned away from the bottom of the protrusion-forming recess.
  • An air-permeable metal part that forms at least a part of the bottom of the projection-forming recess between the exhaust passage and allows the gas in the molding cavity to flow to the exhaust passage. The interposed therebetween is made provided.
  • the surface of the molded part of the main body is subjected to a surface treatment, and the surface hardness (Vickers hardness: HV) of the surface-treated part is in the range of 1000 to 10,000.
  • HV surface hardness
  • “assuring air permeability at the bottom” means that the surface treatment agent does not adhere to the bottom of the protrusion forming recess, and the surface treatment agent adheres to the bottom of the protrusion forming recess.
  • the surface treatment is performed to such an extent that the gas can sufficiently pass through the breathable metal portion at the bottom, and the gas can be discharged from the bottom to the exhaust passage.
  • the “Vickers hardness: HV” is measured in accordance with the Vickers hardness test of JIS Z2244.
  • the protrusion forming recess is formed in a groove shape or a hole shape.
  • the groove width W or diameter W at the opening position to the main body molding surface of the projection-forming concave portion having a groove shape or a round hole shape, and the depth L of the projection-forming concave portion are as follows. , 0.5 ⁇ L / W ⁇ 30 is preferably satisfied, and the groove at the opening position of the projection-forming concave portion having a groove shape or a round hole shape to the molding surface of the main body is formed.
  • the width W or the diameter W is preferably in the range of 0.1 mm to 5.0 mm.
  • the slider for a slide fastener is configured such that the connecting pillar is disposed between the upper blade and the lower blade of the main body portion formed by connecting the upper blade and the lower blade with a connecting pillar on the front end side.
  • a resin slider body provided with a Y-shaped element guide path extending between and a handle connected to the upper blade plate so as to be rotatable at one end portion; Protrusions projecting from the outer surface are provided on the outer surface, and a width W1 or a diameter W1 of the projecting part at a connection position with the outer surface of the main body part and a projecting height L1 of the projecting part are , 0.5 ⁇ L1 / W1 ⁇ 30.
  • a gate mark of an injection mold is present on the main body portion, and further, the protrusion portion may be either an upper wing plate or a lower wing plate of the main body portion.
  • the gate mark is formed on the other of the upper wing plate and the lower wing plate. More preferably, the protrusion is provided on the upper wing plate of the main body, and the gate mark is formed on the lower wing plate of the main body.
  • the slide fastener slider according to the present invention further includes a handle holding member for holding and holding the handle rotatably at one end thereof on the outer surface of the upper blade, and the protrusion.
  • the tip surface of the part is formed in contact with the breathable metal part of the injection mold, the handle holding member is disposed to cover the tip surface of the protrusion, and the gate mark is It is preferable that it is formed at the rear end side portion of the lower blade.
  • the slider body is formed of a resin material containing glass fibers.
  • the bottom of the projection forming recess is provided between the bottom of the projection forming recess recessed from the molding surface of the main body and the exhaust passage positioned away from the bottom.
  • the surface exposed to the cavity of the low-hardness breathable metal part composed of sintered metal etc. exists in a position recessed from the molding surface of the main body part. Therefore, the amount of wear is reduced even when the mold is used repeatedly. Even if surface treatment is performed on the molding surface of the mold, the exposed surface of the breathable metal portion existing at a position deeper than the molding surface of the main body is formed with pores by a surface treatment agent such as TiN. It will not be coated so much that it clogs.
  • the injection mold of the present invention it is possible to suppress wear and other damage of the exposed surface of the air-permeable portion forming a part of the mold molding surface, and to prevent damage caused by use, and Even when surface treatment is performed on the molding surface of the mold, the quality of the molded product due to poor filling of the resin material into the molding cavity by ensuring a sufficient discharge path for the gas enclosed in the molding cavity Can be effectively prevented.
  • a protrusion protruding from the outer surface is provided on the outer surface of the main body, and the width W1 or the diameter of the protrusion at a position where the protrusion is connected to the outer surface of the main body. Since W1 and the protrusion height L1 of the protrusion satisfy the relationship of 0.5 ⁇ L1 / W1 ⁇ 30, even when the mold is used repeatedly, the cavity is recessed from the molding surface of the body portion of the cavity. Therefore, even if the metal molding surface is subjected to surface treatment, the ventilation in the projection-forming recess is less likely to occur. Since the conductive metal portion is difficult to be coated with the surface treatment agent, high quality can always be maintained.
  • FIG. 3 is a cross-sectional view of the lower mold taken along line III-III in FIG. 1.
  • FIG. 4 is a sectional view taken along line IV-IV in FIG. 1.
  • FIG. 5 is a perspective view showing a slider body that can be molded using the injection mold shown in FIGS. 1 to 4 together with a pull handle and a pull handle holding member attached thereto.
  • FIG. 6 is a perspective view of a slide fastener slider configured by assembling the components shown in FIG. 5. It is sectional drawing which follows the sliding direction of the slider body which shows the slider of FIG.
  • 1 is a cross-sectional view, in which 1 indicates an injection mold according to one embodiment of the present invention, and 2 in the figure indicates a movable mold constituting the injection mold 1. , And 3 indicates a lower mold as a stationary mold that similarly constitutes the injection mold 1.
  • a present Example demonstrates with a vertical molding machine, it is not restricted to this.
  • the mold 1 for injection molding has a mold cavity 4 corresponding to the shape of the resin slider body to be molded in the clamped state of the upper mold 2 and the lower mold 3 shown in FIG.
  • the cavity 4 is defined by the molding surfaces formed on the opposing surfaces of the upper mold 2 and the lower mold 3, respectively.
  • illustration is abbreviate
  • a molten resin material from a cylinder of an injection molding machine (not shown) is used as a sprue provided on the upper mold 2 in the mold 1 illustrated in FIG. 1. This is performed by injecting into the molding cavity 4 from the injection gate 6 which is provided in the upper mold 2 and having a narrowed cross-sectional area and filling the molding cavity 4 through cooling and hardening. Can do.
  • the resin material is supplied to the cavity 4 in the mold-clamped state, the gas sealed in the cavity 4 is smoothly and reliably discharged, and filling failure due to the remaining sealed gas in the cavity 4 is prevented.
  • an exhaust passage 7 for discharging the gas in the cavity 4 to the outside of the mold is not provided on the side of the lower mold 3 of the upper mold 2 and the lower mold 3, for example, on the side of the lower mold 2 provided with the injection gate 6. 1 can be spaced apart from the molding cavity 4 on the lower side of FIG.
  • a body portion molding surface 8 for forming a body portion of a resin slider body described later of the molding cavity 4 is shown in a cross-sectional perspective view in FIG.
  • four protrusion-forming recesses 9 for forming protrusions protruding from the outer surface of the main body are provided, and the bottom 9a of the protrusion-forming recess 9 is spaced downward from the bottom 9a. 1 to 3 between the bottom portion 9a of the projection forming recess 9 and the exhaust passage 7 so as to allow the gas to flow between the exhaust passage 7 and the exhaust passage 7 located above.
  • a breathable metal portion 10 having a quality structure or the like is interposed.
  • the protrusion-forming recess 9 forms a part of the resin material supply path that flows from the injection gate 6 into the molding cavity 4.
  • the resin material when the resin material is supplied to the molding cavity 4, for example, the resin material flows into the cavity 4 by flowing from the injection gate 6 provided in the upper mold 2 and flows through the cavity 4.
  • the generated air or the gas generated from the molten resin material forms at least a part of the bottom 9a of the projection forming recess 9 after flowing into the projection forming recess 9 from the region of the cavity 4 where the main body portion is formed. Since the gas passes through the air-permeable metal portion 10 and is discharged from the exhaust passage 7 to the outside of the mold, such a sealed gas can be discharged smoothly and the resin material in the cavity 4 is poorly filled. It is possible to effectively prevent short shots and other molding defects mainly caused by the above.
  • Such a porous breathable metal portion 10 can be formed by, for example, irradiating a metal powder such as maraging steel powder having a particle size of 10 ⁇ m to 45 ⁇ m with laser to sinter the powder. it can.
  • the breathable metal portion 10 can be formed separately from the surrounding mold portion having a dense structure, while the laser speed, laser output, scanning speed, scanning pitch, stacking pitch, etc. By appropriately controlling, it can be formed integrally with the surrounding dense mold portion.
  • the range (laser spot diameter) of laser irradiation is 50 micrometers, it is necessary to contain in it.
  • the air-permeable metal portion 10 having a porous structure formed as described above has a low hardness and poor durability, so that the surface exposed to the molding cavity 4 is worn by repeated use of the mold 1.
  • the breathable metal portion 10 is disposed below the bottom portion 9a of the projection forming recess 9 so that the breathable metal portion 10 covers at least part of the bottom portion 9a of the projection forming recess 9. Since it was formed, the exposed surface of the breathable metal portion 10 having a low hardness can be reduced, and the amount of wear of the breathable metal portion 10 can be kept small.
  • illustration is abbreviate
  • the surface of the mold including the respective molding surfaces of the upper mold 2 and the lower mold 3 may be subjected to surface treatment such as TiN coating, DLC coating, or the like. Since the durability such as wear resistance is increased, it is possible to prevent the occurrence of wear on the molding surface due to the use of the mold 1 and to manufacture a molded product having excellent quality over a long period of time.
  • the surface treatment agent such as titanium nitride or silicon carbide is applied to the exposed surface of the breathable metal portion 10 for discharging the gas in the molding cavity 4.
  • the coating is applied, the pores of the air-permeable metal member 10 are clogged, and the exhaust function there is deteriorated. Therefore, the air-permeable metal portion 10 can be prevented from being covered with the surface treatment agent. Therefore, by performing the surface treatment on the mold molding surface, the surface treatment is performed only on the main body molding surface 8 and, for example, the surface portion adjacent to the main body molding surface 8 of the projection forming recess 9.
  • PVD As an example of such a surface treatment method, PVD, CVD, especially sputtering can be mentioned.
  • the surface treatment is performed by sputtering or the like, adhesion of the surface treatment agent to the bottom portion 9a of the projection forming recess 9 is suppressed, and a gas discharge path is ensured at the breathable metal portion 10 of the bottom portion 9a. Therefore, it is preferable to perform sputtering in a direction inclined with respect to the main body forming surface 8 as a target from the depth direction of the projection forming concave portion 9 (the direction of the normal line standing on the main body forming surface 8).
  • the surface hardness (Vickers hardness: HV) of the coating portion subjected to the surface treatment is preferably in the range of 1000 to 10,000.
  • the Vickers hardness of the coating part: HV is less than 1000, there is a possibility that the wear of the molding surface due to use may not be sufficiently effectively prevented, and the Vickers hardness of the coating part: HV is If it exceeds 10,000, there is a possibility that the hardness difference from the base material becomes large and a problem such as peeling from the base material may occur.
  • the coating portion has a Vickers hardness: HV of 1500 to 8000, particularly 2000 to 4000.
  • the protrusion forming recess 9 described above can be formed in a groove shape extending along a predetermined direction or a hole shape having a cross-sectional shape such as a circle or a polygon, but in the illustrated embodiment,
  • the groove shape extends along the sliding direction of the slider body to be molded (the left-right direction in FIG. 1). More specifically, the length in the direction along the sliding direction of the protrusion forming recess 9 is gradually shortened toward the deeper side in the depth direction, as shown in FIG.
  • the groove width W of the recess 9 in the direction orthogonal to the sliding direction is substantially constant over the entire length and over the entire depth direction.
  • the shape thereof may be various shapes other than the groove shape and the hole shape described above.
  • the “sliding direction of the molded slider body” refers to the slider in a state where each of the element rows facing each other is inserted into the Y-shaped element guide path of the molded slider body. It means a direction in which the body slides to engage or separate each element row.
  • the specific dimensions of the projection forming recess 9 are preferably as shown in FIG. 3 as a cross-sectional view orthogonal to the sliding direction of the slider body.
  • the groove width W at the position is in the range of 0.1 mm to 5.0 mm.
  • the resin material may not flow into the protrusion forming recess 9 because the opening of the protrusion forming recess 9 is too small.
  • the groove width W of the projection forming recess 9 exceeds 5.0 mm, the surface treatment agent is applied to the inside of the projection forming recess 9 when the surface treatment is performed on the mold forming surface.
  • the groove width W is set to 0.5 mm to 3.0 mm.
  • the groove width W at the opening position of the projection forming recess 9 to the molding surface 8 of the main body and the direction of the projection forming recess 9 perpendicular to the sliding direction (vertical direction in FIG. 3). It is assumed that the measured depth L satisfies the relationship of 0.5 ⁇ L / W ⁇ 30.
  • the groove width W and the depth L of the projection forming recess 9 preferably satisfy the relationship 1 ⁇ L / W ⁇ 20, and more preferably 3 ⁇ L / W ⁇ 10. It is particularly preferable to satisfy
  • the diameter of the protrusion forming recess having a round hole shape is used instead of the groove width W described above. It is preferable that W satisfy a relationship of 0.1 mm ⁇ W ⁇ 5.0 mm and 0.5 ⁇ L / W ⁇ 30.
  • two of the four protrusion-forming recesses 9 each having a groove shape extending in the sliding direction of the slider body are parallel to each other.
  • the air-permeable metal portion 10 having a substantially rectangular parallelepiped shape is arranged side by side along the sliding direction of the slider body so that the upper surface thereof facing the molding cavity 4 side has all of the protrusion-forming recesses 9. It arrange
  • the exhaust passage 7 is formed on the lower side of the breathable metal portion 10.
  • the exhaust passage 7 communicates with the pores in the air-permeable metal portion 10 described above through the surrounding portion 7a.
  • the surrounding portion 7a extends around the lower mold portion 3a.
  • the slider body 20 as shown in FIG. 5 can be formed.
  • the slider body 20 illustrated in FIG. 5 is arranged in parallel with each other at a predetermined interval, and the upper wing plate 21a and the lower wing plate 21b, both of which are substantially flat, are illustrated in FIG. It has the main-body part 21 connected by the connection pillar 21c, and the four protrusion parts 22 provided by protruding from the outer surface (upper surface in the figure) of the upper blade 21a of the main-body part 21, for example. .
  • the slider body 20 is preferably formed of a resin material containing glass fiber or the like, and specific examples of the fiber reinforced resin material include glass fiber reinforced plastic. According to this, it is possible to obtain the slider body 20 which is lighter than that made of a metal material and which has higher strength than that made of a single resin material. In addition, since the resin material containing glass fiber has low fluidity at the time of melting, it is difficult to discharge the gas generated in the cavity 4, and this is a particular problem. Since the mold 1 described above can easily and reliably discharge such gas, the slider body 20 having excellent quality can be manufactured.
  • an aramid fiber, a carbon fiber, or the like can be used in addition to the glass fiber.
  • a resin material a polyester resin and a polyamide resin can be used.
  • an upper flange 21d and a lower flange 21e extending toward the opposite blade side are provided on each side edge of the upper blade 21a and the lower blade 21b of the main body 21, and
  • the space between the upper wing plate 21a and the lower wing plate 21b is defined by the upper flange 21d, the lower flange 21e, and the connecting column 21c on the front end side.
  • a Y-shaped element guide path 21f through which each of a pair of fixed element rows is inserted is formed with the connecting pillar 21c interposed therebetween.
  • the slider body 20 can be used as a slide fastener slider 60 shown in FIG. 6 by attaching a handle 30 and a handle holding member 40 as shown in FIG.
  • the slide fastener slider 60 is connected to the above-described resin slider body 20 and the upper blade 21a side of the slider body 20 to disengage the element rows as shown in FIG.
  • One end of the handle 30 is sandwiched between the upper handle 21a and the handle 30 held by the user when the slider 60 is slid to be displaced on the outer surface of the upper blade 21a.
  • a handle holding member 40 that rotatably attaches and holds 30 at one end, and in addition, a metal elastic plate member 50 is sandwiched between the upper blade 21a and the handle holding member 40. Arranged and provided with an automatic stop function.
  • the puller 30 includes a flat plate portion 31 that is used for holding by the user, arm portions 32 that extend in parallel from the flat plate portion 31, and the arm portions 32.
  • it may be constituted by a rod-like connecting portion 33 having a circular cross section, which are connected to each other at the tips.
  • the handle holding member 40 is formed in a plate shape substantially having a “C” shape in a section along the sliding direction of the slider body 20, and both ends of the plate-like handle holding member 40 in the longitudinal direction are formed.
  • the inward hooking convex portion 41 that engages with each of the outward hooking convex portions 22a provided between the pair of projecting portions 22 of the upper wing plate 21a of the slider body 20 extending in parallel with each other. Each is provided.
  • the elastic plate-like member 50 is specifically configured to bend and plastically deform both end portions of a rectangular metal flat plate toward the slider body 20, and the rear end of the slider body 20 out of the both end portions.
  • one end portion on the side is an engaging claw portion 51 to the element row that can be inserted into the through hole 23 provided between the projections 22 on the rear end side of the upper blade 21a.
  • the central portion of the above-described metal flat plate is cut out in a rectangular shape leaving one side, and the central portion is raised slightly toward the handle holding member 40 side. It is configured as a spring piece 52 that abuts the lower surface) and urges the engaging claw portion 51 toward the inside of the through hole 23.
  • the elastic plate-like member 50 holds the handle as shown in a sectional view in FIG.
  • the spring piece 52 that is in contact with the inner surface of the member 40 urges the engaging claw 51 toward the lower side in FIG. 7, whereby the engaging claw 51 that enters the through hole 23 of the upper blade 21 a is formed.
  • the slider 60 can be stopped at the position of the element row by engaging between the elements of the element row (not shown).
  • the puller 30 when the puller 30 is pulled toward the upper side of FIG. 7, for example, the rod-like connecting portion 33 between the elastic plate member 50 and the upper blade 21 a of the puller 30 is connected to the upper blade 21 a.
  • the engaging claw portion 51 of the rod-like connecting portion 33 falling into the element guide path 21f through the through hole 23 is attached to the spring piece 52. Since it acts to pull up against the force, the engaging claw portion 51 can be lifted, and the engaging posture of the engaging claw portion 51 to the element can be removed. Thereby, the stop state of the slider 60 is released, and the slider 60 can be slid along the element row.
  • the handle holding member 40 functions to be supported at a certain distance from the outer surface of the upper blade.
  • the required interval is formed between the handle holding member 40 and the outer surface of the upper wing plate, so that the rod-like connecting portion 33 of the handle 30 on the inclined surface 24 as described above. Sliding displacement is possible, and an automatic stop function of the slider can be realized.
  • the front end surface of the protrusion 22 provided on the outer surface of the upper wing plate of the slider body 20 is attached with the handle 30, the handle holding member 40 and the elastic plate member 50. Since it is difficult to visually confirm from the outside, by disposing the porous breathable metal portion 10 on the molding surface of the mold 1 at a position corresponding to the tip surface of the projection 22, Even when the exposed surface of the air-permeable metal portion 10 is worn with use, it is possible to suppress a decrease in the design of the product due to such wear.
  • the dimensions of the projections 22 each having a flat plate shape extending in the sliding direction of the slider body 20 are the same as the dimensions of the projection forming recesses 9 described above in the sliding direction of the slider body 20.
  • the ratio L1 / W1 of the protrusion height L1 to the width W1 in the orthogonal direction is 0.5 ⁇ L1 / W1 ⁇ 30.
  • This protrusion length L1 shall be measured along the normal set up on the outer surface of the upper blade 21a.
  • the protruding portion may be formed in a round bar shape protruding on the outer surface of the upper blade.
  • the width W1 is the diameter W1 of the round bar, and the above numerical range is set. Shall be satisfied.
  • a gate mark (not shown) of the injection mold 1 is present at a position of the main body 21 away from the protrusion 22.
  • the protrusion 22 is provided on either the upper wing plate 21a or the lower wing plate 21b of the main body, and the trace of the gate 6 is formed on the other of the upper wing plate 21a or the lower wing plate 21b.
  • the protrusion 22 is provided on the upper wing plate 21 a of the main body 21, and the gate 6 trace is formed on the lower wing plate 21 b of the main body 21. That is, the position of the gate in the injection mold when the slider body 20 is injection-molded is not particularly limited.
  • the gas in the cavity 4 is exhausted from the bottom 9 a of the protrusion forming recess 9 by the flow of the molten resin material flowing into the molding cavity 4 from the gate 6 positioned away from the protrusion forming recess 9 in the cavity 4. Since it becomes easy to discharge
  • the protruding portion 22 is disposed on the outer surface of the upper wing plate 21a of the main body portion 21, and the gate mark is formed on the rear end side portion of the lower wing plate 21b. That is, the gate 6 for supplying the resin material to the mold molding surface is a region for forming the lower blade 21b of the main body 21 of the molding cavity 4 (in the upper side in FIG. 1, as in the embodiment shown in FIG. 1). It is preferable to dispose the molten resin material that has flowed into the cavity 4 from the gate 6 into the cavity 4. From the region corresponding to the lower wing plate 21b toward the lower side of FIG.
  • the region corresponding to the connecting post 21c and the region corresponding to the upper wing plate 21a are sequentially passed to reach the protrusion forming recess 9.
  • the sealed gas in the cavity 4 is more easily discharged into the exhaust passage through the breathable metal portion 10 disposed on the bottom 9a side of the protrusion forming recess 9.
  • the tip surface of the protrusion 22 formed in contact with the bottom 9a of the protrusion-forming recess 9 during injection molding may have a rougher surface roughness than other portions such as the surface of the main body 21. is there. This is because the exposed surface of the porous air-permeable metal portion 10 forming at least a part of the bottom portion 9 a in the mold 1 is rougher than other molding surfaces including the main body molding surface 8. It is due.
  • the surface roughness is measured with a laser confocal microscope (Keyence Vk-8500) based on the arithmetic average roughness according to JIS B0601.
  • each of the pull handle 30 and the pull handle holding member 40 is manufactured by injection molding using, for example, a thermoplastic resin such as polyamide, polypropylene, polyacetal, or polybutylene terephthalate, or a thermoplastic resin material to which an abrasion resistance reinforcing material is added. can do.
  • the puller 30 and the puller holding member 40 can be manufactured by die casting using a metal material such as an aluminum alloy or a zinc alloy instead of using a thermoplastic resin material.
  • the elastic plate-like member 50 can be manufactured by pressing or the like of a metal material such as a copper alloy or stainless steel.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Slide Fasteners (AREA)

Abstract

This mold for injection molding (1) has a molding cavity (4) defined and formed therein when in a mold closed state and an exhaust channel (7) through which gas enclosed in the molding cavity (4) can be discharged to the exterior of the mold, and molds a resin slider body (20) for use in a slider fastener on the basis of the supply of resin to the molding cavity (4). The molding cavity (4) has a main body molding face (8) for forming the main body (21) of the slider body (20), and a projection-forming recess portion (9) for forming a projection (22) that projects from the exterior surface of the main body (21) of the slider body (20) is recessed from that main body molding face (8). A gas permeable metal portion (10) that forms at least a portion of the bottom (9a) of the projection-forming recess portion (9) and allows the gas inside the molding cavity (4) to flow into the exhaust channel (7), which is located away from the bottom (9a), is provided between the bottom (9a) of the projection-forming recess portion (9) and the exhaust channel (7).

Description

樹脂製スライダー胴体の射出成形用金型および、スライドファスナー用スライダーResin slider body injection mold and slide fastener slider
 この発明は、型締め状態で、内部に区画形成される成形キャビティおよび、該成形キャビティに封入される気体を金型外部へ排出させる排気通路を有し、前記成形キャビティへの樹脂材料の供給に基づき、スライドファスナー用の樹脂製スライダー胴体を成形する射出成形用金型および、スライドファスナー用スライダーに関するものであり、特には、金型成形面の所要の耐久性を確保しつつ、成形キャビティに樹脂材料を供給する際の、キャビティ内の気体の排出を十分かつ確実に行うことのできる技術を提案するものである。 The present invention has a molding cavity that is partitioned and formed inside in a mold-clamping state, and an exhaust passage that discharges the gas sealed in the molding cavity to the outside of the mold, for supplying a resin material to the molding cavity. The present invention relates to an injection mold for molding a resin slider body for a slide fastener and a slider for a slide fastener, and in particular, a resin in a molding cavity while ensuring the required durability of the mold molding surface. The present invention proposes a technique capable of sufficiently and reliably discharging the gas in the cavity when supplying the material.
 一般に、上記の樹脂製スライダー胴体等の、小型で厚みの薄い樹脂成形品を射出成形するに当っては、たとえば可動型および固定型の型締め状態で、それらの可動型および固定型のそれぞれに設けた各成形面の相互の間隔を、成形品の厚みに対応させて狭くした成形金型を用いる必要があり、この金型では、成形キャビティに溶融状態の樹脂材料を供給するに伴って、金型外部へ排出されるべき封入気体が、成形キャビティの、間隔の狭い成形面間を通過し難くなってキャビティ内に残留し易くなり、それにより、キャビティへ樹脂材料が十分に充填されない結果として、樹脂成形品に、ショートショット等の成形不良が生じるという問題が知られている。 In general, when injection molding a small and thin resin molded product such as the resin slider body described above, for example, in a clamped state of a movable mold and a fixed mold, each of the movable mold and the fixed mold is provided. It is necessary to use a molding die in which the interval between the provided molding surfaces is narrowed corresponding to the thickness of the molded product, and in this die, as the molten resin material is supplied to the molding cavity, As a result, the sealed gas to be discharged to the outside of the mold does not easily pass between the molding surfaces of the molding cavity that are close to each other and tends to remain in the cavity, and as a result, the resin material is not sufficiently filled into the cavity. There is a known problem that a molding defect such as a short shot occurs in a resin molded product.
 なおこのことは、先述の樹脂材料として、ガラス繊維その他の繊維を樹脂材料に混合した繊維強化樹脂材料を用いる場合に、そのような繊維強化樹脂材料が、単独の樹脂材料に比して溶融時の流動性に劣ることから、また、流動性が劣ることによりガス抜きが円滑に行い難いことから、とくに重大な問題となる。 In addition, this means that when a fiber reinforced resin material in which glass fibers or other fibers are mixed with the resin material is used as the above-described resin material, such a fiber reinforced resin material is melted as compared with a single resin material. This is a particularly serious problem because it is inferior in fluidity, and it is difficult to perform degassing smoothly due to inferior fluidity.
 これに対し、従来の金型では、特許文献1および2等に記載されているように、射出成形用金型に、型締め状態で成形キャビティに封入される気体を金型外部へ排出させる排気通路と、成形キャビティに面する金型成形面の一部を構成するとともに、成形キャビティと排気通路との間での気体の通過を許容する、焼結金属などからなる通気用金型部材とを設けることとしている。そして、この金型によれば、成形キャビティへの封入気体は、樹脂材料の供給に際し、それらの通気用金型部材および排気通路のそれぞれを順次に通過して、金型外部へ排出させることができる。 On the other hand, in the conventional mold, as described in Patent Documents 1 and 2, etc., the exhaust gas that exhausts the gas enclosed in the molding cavity in a mold-clamped state to the outside of the mold is described. A ventilation mold member made of sintered metal or the like, which constitutes a passage and a part of a molding surface facing the molding cavity, and allows gas to pass between the molding cavity and the exhaust passage. It is supposed to be provided. According to this mold, when the resin material is supplied, the gas sealed in the molding cavity can sequentially pass through each of the ventilation mold member and the exhaust passage and be discharged to the outside of the mold. it can.
特開2008-173887号公報JP 2008-173887 A 特開2004-42459号公報JP 2004-42459 A
 ところで、射出成形用金型の、樹脂成形品の外面形状に対応するプロファイルを有する金型成形面は、繰り返し使用するに従って次第に摩耗することから、この金型成形面には、耐摩耗性を含む耐久性を向上させるための、TiNコーティングもしくはDLCコーティングその他の高硬度材料による表面処理を施すことがある。 By the way, since the mold molding surface having a profile corresponding to the outer surface shape of the resin molded product of the injection mold gradually wears as it is repeatedly used, this mold molding surface includes wear resistance. A surface treatment with a TiN coating or DLC coating or other high hardness material may be applied to improve durability.
 ここで、特許文献1、2に記載されたような先述の成形金型では、金型成形面の一部を構成する通気用金型部材が、成形キャビティに大きく露出しているので、硬度が低く耐久性に乏しい焼結金属からなる通気用金型部材の露出表面が特に摩耗し易くなり、また、この成形金型に対し、上述したような金型成形面の表面処理を実施した場合は、成形キャビティに大きく露出する通気用金型部材の露出表面も、TiN等によってコーティングされるので、そのコーティングによって、通気用金型部材が有する細孔の目詰まりが生じて、そこを気体が通過できなくなり、それにより、成形キャビティへの樹脂材料の充填不良が生じる。 Here, in the above-described molding dies as described in Patent Documents 1 and 2, the mold member for ventilation that constitutes a part of the molding surface of the mold is greatly exposed to the molding cavity. The exposed surface of the die member for ventilation made of sintered metal that is low in durability and is particularly susceptible to wear, and when the surface treatment of the mold forming surface as described above is performed on this mold The exposed surface of the mold member for ventilation that is greatly exposed to the molding cavity is also coated with TiN or the like, so that the pores of the mold member for ventilation are clogged by the coating, and the gas passes therethrough. It becomes impossible to do so, resulting in poor filling of the resin material into the molding cavity.
 この発明は、従来技術が抱えるこのような問題を解決することを課題とするものであり、それの目的とするところは、金型成形面の一部を形成する通気性部分の露出表面の摩耗その他の、使用に伴う損傷を小さく抑えるとともに、仮に、金型成形面に表面処理を行った場合であっても、成形キャビティに封入される気体の排出経路を十分に確保して、成形キャビティへの樹脂材料の充填不良に起因する、成形品の品質の低下を有効に防止することができる、樹脂製スライダー胴体の射出成形用金型を提供すること、および、品質安定性に優れたスライドファスナー用スライダーを提供することにある。 An object of the present invention is to solve such problems in the prior art, and the object of the present invention is to wear the exposed surface of the air-permeable portion that forms part of the molding surface. In addition to minimizing other damage caused by use, even if surface treatment is performed on the molding surface of the mold, a sufficient discharge path for the gas enclosed in the molding cavity is secured to the molding cavity. Provided a mold for injection molding of resin slider body, which can effectively prevent deterioration of the quality of molded products due to poor filling of resin material, and slide fastener with excellent quality stability Is to provide a slider.
 この発明の射出成形用金型は、型締め状態で、内部に区画形成される成形キャビティおよび、該成形キャビティに封入される気体を金型外部へ排出させる排気通路を有し、前記成形キャビティへの樹脂材料の供給に基づき、スライドファスナー用の樹脂製スライダー胴体を成形する射出成形用金型であって、前記成形キャビティの、スライダー胴体の本体部を形成するための本体部成形面に、スライダー胴体の本体部の外表面から突出する突起部を形成するための突起形成用凹部を、該本体部成形面から窪ませて設け、前記突起形成用凹部の底部と、該底部から離隔して位置する前記排気通路との間に、該突起形成用凹部の底部の少なくとも一部を形成するとともに、成形キャビティ内の気体の、排気通路への通流を許容する通気性金属部分を介在させて設けてなるものである。 The injection mold according to the present invention has a molding cavity that is partitioned and formed inside in a clamped state, and an exhaust passage that discharges the gas sealed in the molding cavity to the outside of the mold. An injection mold for molding a resin slider body for a slide fastener based on the supply of the resin material, wherein the slider is formed on the molding surface of the body portion of the molding cavity for forming the body portion of the slider body A protrusion-forming recess for forming a protrusion protruding from the outer surface of the body portion of the body is provided so as to be recessed from the molding surface of the body portion, and is positioned away from the bottom of the protrusion-forming recess. An air-permeable metal part that forms at least a part of the bottom of the projection-forming recess between the exhaust passage and allows the gas in the molding cavity to flow to the exhaust passage. The interposed therebetween is made provided.
 この発明の射出成形用金型では、前記本体部成形面に表面処理を施して、該表面処理を施した部分の表面硬さ(ビッカース硬さ:HV)を、1000~10000の範囲とする一方で、突起形成用凹部の底部には実質的に表面処理を施さずに、該底部での通気性を確保することが好ましい。なおここでいう、「底部での通気性を確保する」とは、突起形成用凹部の底部に表面処理剤が全く付着していない状態の他、突起形成用凹部の底部に表面処理剤が付着した場合であっても、該底部の通気性金属部分を気体が十分に通過できる程度に表面処理が施されて、その底部から排気通路への気体の排出が可能な状態を意味する。また、この「ビッカース硬さ:HV」は、JIS Z2244のビッカース硬さ試験に準拠して、硬度測定するものとする。 In the injection mold according to the present invention, the surface of the molded part of the main body is subjected to a surface treatment, and the surface hardness (Vickers hardness: HV) of the surface-treated part is in the range of 1000 to 10,000. Thus, it is preferable to ensure air permeability at the bottom without substantially subjecting the bottom of the protrusion forming recess. As used herein, “assuring air permeability at the bottom” means that the surface treatment agent does not adhere to the bottom of the protrusion forming recess, and the surface treatment agent adheres to the bottom of the protrusion forming recess. Even in this case, the surface treatment is performed to such an extent that the gas can sufficiently pass through the breathable metal portion at the bottom, and the gas can be discharged from the bottom to the exhaust passage. Further, the “Vickers hardness: HV” is measured in accordance with the Vickers hardness test of JIS Z2244.
 また、この発明の射出成形用金型では、前記突起形成用凹部を溝形状もしくは穴形状とすることが好ましい。この場合においては、溝形状もしくは丸穴形状をなす前記突起形成用凹部の、前記本体部成形面への開口位置での溝幅Wもしくは直径Wと、前記突起形成用凹部の深さLとが、0.5<L/W<30の関係を満たすものとすることが好ましく、また、溝形状もしくは丸穴形状をなす前記突起形成用凹部の、前記本体部成形面への開口位置での溝幅Wもしくは直径Wを、0.1mm~5.0mmの範囲とすることが好ましい。 Further, in the injection mold according to the present invention, it is preferable that the protrusion forming recess is formed in a groove shape or a hole shape. In this case, the groove width W or diameter W at the opening position to the main body molding surface of the projection-forming concave portion having a groove shape or a round hole shape, and the depth L of the projection-forming concave portion are as follows. , 0.5 <L / W <30 is preferably satisfied, and the groove at the opening position of the projection-forming concave portion having a groove shape or a round hole shape to the molding surface of the main body is formed. The width W or the diameter W is preferably in the range of 0.1 mm to 5.0 mm.
 この発明のスライドファスナー用スライダーは、上翼板および下翼板の相互を前端側で連結柱により連結してなる本体部の、該上翼板および下翼板の相互間に、前記連結柱を挟んで延びるY字状のエレメント案内路を設けた樹脂製のスライダー胴体と、前記上翼板に、一端部で回動可能に連結される引手とを備えてなるものであって、前記本体部の外表面に、該外表面から突出する突起部を設け、前記突起部の、前記本体部の外表面との連結位置での幅W1もしくは直径W1と、前記突起部の突出高さL1とが、0.5<L1/W1<30の関係を満たすものとしてなるものである。 The slider for a slide fastener according to the present invention is configured such that the connecting pillar is disposed between the upper blade and the lower blade of the main body portion formed by connecting the upper blade and the lower blade with a connecting pillar on the front end side. A resin slider body provided with a Y-shaped element guide path extending between and a handle connected to the upper blade plate so as to be rotatable at one end portion; Protrusions projecting from the outer surface are provided on the outer surface, and a width W1 or a diameter W1 of the projecting part at a connection position with the outer surface of the main body part and a projecting height L1 of the projecting part are , 0.5 <L1 / W1 <30.
 この発明のスライドファスナー用スライダーでは、前記本体部に、射出成形用金型のゲート跡が存在することが好ましく、さらには、前記突起部を、前記本体部の上翼板もしくは下翼板のいずれか一方或いは両方に設け、前記ゲート跡が、上翼板もしくは下翼板の他方に形成されることが好ましい。より好ましくは、前記突起部を、前記本体部の上翼板に設け、前記ゲート跡が、前記本体部の下翼板に形成されるものとする。 In the slide fastener slider of the present invention, it is preferable that a gate mark of an injection mold is present on the main body portion, and further, the protrusion portion may be either an upper wing plate or a lower wing plate of the main body portion. Preferably, the gate mark is formed on the other of the upper wing plate and the lower wing plate. More preferably, the protrusion is provided on the upper wing plate of the main body, and the gate mark is formed on the lower wing plate of the main body.
 特にこの場合においては、この発明のスライドファスナー用スライダーが、前記上翼板の外表面上に、前記引手をその一端部で回動可能に取り付けて保持する引手保持部材をさらに備えるとともに、前記突起部の先端表面が、射出成形用金型の通気性金属部分に接触して形成されるものとし、前記引手保持部材が、突起部の前記先端表面を覆って配置され、前記ゲート跡が、前記下翼板の後端側部分に形成されることが好ましい。なお好ましくは、前記スライダー胴体を、ガラス繊維を含有させた樹脂材料で形成する。 Particularly in this case, the slide fastener slider according to the present invention further includes a handle holding member for holding and holding the handle rotatably at one end thereof on the outer surface of the upper blade, and the protrusion. The tip surface of the part is formed in contact with the breathable metal part of the injection mold, the handle holding member is disposed to cover the tip surface of the protrusion, and the gate mark is It is preferable that it is formed at the rear end side portion of the lower blade. Preferably, the slider body is formed of a resin material containing glass fibers.
 この発明の射出成形用金型では、本体部成形面から窪む突起形成用凹部の底部と、その底部から離隔して位置する排気通路との間に、突起形成用凹部の底部の少なくとも一部を形成する通気性金属部分を介在させて設けたことにより、焼結金属等から構成されて硬度の低い通気性金属部分の、キャビティへの露出表面は、本体部成形面から奥まった位置に存在することになるので、金型の繰り返しの使用によっても摩耗量が少なくなる。また仮に、金型成形面に表面処理を実施した場合であっても、本体部成形面よりも奥まった位置に存在する通気性金属部分の露出表面は、TiN等の表面処理剤によって、細孔が目詰まりするほどに被覆されることはない。 In the injection mold according to the present invention, at least a part of the bottom of the projection forming recess is provided between the bottom of the projection forming recess recessed from the molding surface of the main body and the exhaust passage positioned away from the bottom. The surface exposed to the cavity of the low-hardness breathable metal part composed of sintered metal etc. exists in a position recessed from the molding surface of the main body part. Therefore, the amount of wear is reduced even when the mold is used repeatedly. Even if surface treatment is performed on the molding surface of the mold, the exposed surface of the breathable metal portion existing at a position deeper than the molding surface of the main body is formed with pores by a surface treatment agent such as TiN. It will not be coated so much that it clogs.
 従って、この発明の射出成形用金型によれば、金型成形面の一部を形成する通気性部分の露出表面の摩耗その他の、使用に伴う損傷を小さく抑えることができ、しかも、仮に、金型成形面に表面処理を行った場合であっても、成形キャビティに封入される気体の排出経路を十分に確保して、成形キャビティへの樹脂材料の充填不良に起因する、成形品の品質の低下を有効に防止することができる。 Therefore, according to the injection mold of the present invention, it is possible to suppress wear and other damage of the exposed surface of the air-permeable portion forming a part of the mold molding surface, and to prevent damage caused by use, and Even when surface treatment is performed on the molding surface of the mold, the quality of the molded product due to poor filling of the resin material into the molding cavity by ensuring a sufficient discharge path for the gas enclosed in the molding cavity Can be effectively prevented.
 また、この発明のスライドファスナー用スライダーは、本体部の外表面に、該外表面から突出する突起部を設け、前記突起部の、前記本体部の外表面との連結位置での幅W1もしくは直径W1と、前記突起部の突出高さL1とが、0.5<L1/W1<30の関係を満たすものとしたことにより、金型の繰り返しの使用によっても、キャビティの本体部成形面から奥まって位置する突起形成用凹部内に存在する通気性金属部分への摩耗が発生し難くなり、また仮に、金型成形面に表面処理を実施した場合であっても、突起形成用凹部内の通気性金属部分は、表面処理剤に被覆され難くなるので、常に高い品質を維持することができる。 In the slide fastener slider of the present invention, a protrusion protruding from the outer surface is provided on the outer surface of the main body, and the width W1 or the diameter of the protrusion at a position where the protrusion is connected to the outer surface of the main body. Since W1 and the protrusion height L1 of the protrusion satisfy the relationship of 0.5 <L1 / W1 <30, even when the mold is used repeatedly, the cavity is recessed from the molding surface of the body portion of the cavity. Therefore, even if the metal molding surface is subjected to surface treatment, the ventilation in the projection-forming recess is less likely to occur. Since the conductive metal portion is difficult to be coated with the surface treatment agent, high quality can always be maintained.
この発明の射出成形用金型の一つの実施形態を示す、成形されるスライダー胴体の摺動方向に沿う部分断面図である。It is a fragmentary sectional view in alignment with the sliding direction of the slider trunk | drum which shows one Embodiment of the metal mold | die for injection molding of this invention. 図1の射出成形用金型の下型を要部について示す断面斜視図である。It is a cross-sectional perspective view which shows the lower mold | type of the injection mold of FIG. 1 about the principal part. 図1のIII-III線に沿う下型の断面図である。FIG. 3 is a cross-sectional view of the lower mold taken along line III-III in FIG. 1. 図1のIV-IV線に沿う断面図である。FIG. 4 is a sectional view taken along line IV-IV in FIG. 1. 図1~4の射出成形用金型を用いて成形することのできるスライダー胴体を、それに取り付けられる引手および引手保持部材等とともに示す斜視図である。FIG. 5 is a perspective view showing a slider body that can be molded using the injection mold shown in FIGS. 1 to 4 together with a pull handle and a pull handle holding member attached thereto. 図5に示す各構成部材を組み立てて構成されるスライドファスナー用スライダーの斜視図である。FIG. 6 is a perspective view of a slide fastener slider configured by assembling the components shown in FIG. 5. 図6のスライダーを示す、スライダー胴体の摺動方向に沿う断面図である。It is sectional drawing which follows the sliding direction of the slider body which shows the slider of FIG.
 以下に図面を参照しつつ、この発明の実施の形態について説明する。図1に断面図で例示するところにおいて、図中1は、この発明の一つの実施形態の射出成形用金型を示し、そして、図中2は、射出成形用金型1を構成する可動型としての上型を、また3は、同様に射出成形用金型1を構成する固定型としての下型をそれぞれ示す。なお、本実施例について、縦型成形機で説明するが、これに限られるものではない。 Embodiments of the present invention will be described below with reference to the drawings. 1 is a cross-sectional view, in which 1 indicates an injection mold according to one embodiment of the present invention, and 2 in the figure indicates a movable mold constituting the injection mold 1. , And 3 indicates a lower mold as a stationary mold that similarly constitutes the injection mold 1. In addition, although a present Example demonstrates with a vertical molding machine, it is not restricted to this.
 ここで、この射出成形用金型1は、図1に示す、上型2と下型3との型締め状態で、内部に、成形される樹脂製スライダー胴体の形状に対応する成形キャビティ4を有し、このキャビティ4は、上型2および下型3のそれぞれの、相互の対向面に形成された成形面によって区画形成されるものである。なおここでは、上型2の一部を、図示は省略するが、型開きに際し、図1の左右方向にスライドするスライド型とすることができる。 Here, the mold 1 for injection molding has a mold cavity 4 corresponding to the shape of the resin slider body to be molded in the clamped state of the upper mold 2 and the lower mold 3 shown in FIG. The cavity 4 is defined by the molding surfaces formed on the opposing surfaces of the upper mold 2 and the lower mold 3, respectively. In addition, although illustration is abbreviate | omitted here, a part of upper mold | type 2 can be made into the slide type | mold which slides in the left-right direction of FIG.
 かかる射出成形用金型1によって樹脂製スライダー胴体を成形するには、図示しない射出成形機のシリンダーからの溶融状態の樹脂材料を、図1に例示する金型1では上型2に設けたスプルー5を介して、これも上型2に設けられて断面積を細く絞った射出ゲート6から、成形キャビティ4に流入させるとともに成形キャビティ4に充填した後、これを冷却硬化等させることで行うことができる。このように、型締め状態で、樹脂材料をキャビティ4に供給する際に、キャビティ4に封入される気体を円滑に、また確実に排出させて、キャビティ4への封入気体の残留による充填不良を防止するため、上型2および下型3のうち、たとえば、射出ゲート6を設けた上型2側ではなく下型3側に、キャビティ4内の気体を金型外部へ排出させる排気通路7を、成形キャビティ4から図1の下方側に離隔させて設けることができる。 In order to form a resin slider body with such an injection mold 1, a molten resin material from a cylinder of an injection molding machine (not shown) is used as a sprue provided on the upper mold 2 in the mold 1 illustrated in FIG. 1. This is performed by injecting into the molding cavity 4 from the injection gate 6 which is provided in the upper mold 2 and having a narrowed cross-sectional area and filling the molding cavity 4 through cooling and hardening. Can do. As described above, when the resin material is supplied to the cavity 4 in the mold-clamped state, the gas sealed in the cavity 4 is smoothly and reliably discharged, and filling failure due to the remaining sealed gas in the cavity 4 is prevented. In order to prevent this, an exhaust passage 7 for discharging the gas in the cavity 4 to the outside of the mold is not provided on the side of the lower mold 3 of the upper mold 2 and the lower mold 3, for example, on the side of the lower mold 2 provided with the injection gate 6. 1 can be spaced apart from the molding cavity 4 on the lower side of FIG.
 そしてここでは、排気通路7を設けた下型3側で、成形キャビティ4の、後述する樹脂製スライダー胴体の本体部を形成するための本体部成形面8に、図2に断面斜視図で示すように、前記本体部の外表面から突出する突起部を形成するための突起形成用凹部9を、たとえば四個設けるとともに、突起形成用凹部9の底部9aと、該底部9aから下方に離隔して位置する前述の排気通路7との間での気体の通流を可能にするべく、突起形成用凹部9の底部9aと排気通路7との間に、図1~3に示すように、多孔質構造等を有する通気性金属部分10を介在させて設ける。なお、この突起形成用凹部9は、射出ゲート6から成形キャビティ4に流入する樹脂材料の供給経路の一部をなす。 Here, on the lower mold 3 side where the exhaust passage 7 is provided, a body portion molding surface 8 for forming a body portion of a resin slider body described later of the molding cavity 4 is shown in a cross-sectional perspective view in FIG. As described above, for example, four protrusion-forming recesses 9 for forming protrusions protruding from the outer surface of the main body are provided, and the bottom 9a of the protrusion-forming recess 9 is spaced downward from the bottom 9a. 1 to 3 between the bottom portion 9a of the projection forming recess 9 and the exhaust passage 7 so as to allow the gas to flow between the exhaust passage 7 and the exhaust passage 7 located above. A breathable metal portion 10 having a quality structure or the like is interposed. The protrusion-forming recess 9 forms a part of the resin material supply path that flows from the injection gate 6 into the molding cavity 4.
 このことによれば、成形キャビティ4への樹脂材料の供給に際し、たとえば、上型2に設けた射出ゲート6から流入してキャビティ4を流動する樹脂材料の流れにより、型締め時にキャビティ4に封入された空気や、溶融樹脂材料から発生するガスは、キャビティ4の、本体部を形成する領域から突起形成用凹部9に流れ込んだ後、突起形成用凹部9の底部9aの少なくとも一部を形成する通気性金属部分10を通過して、排気通路7から金型外部へ排出されることになるので、そのような封入気体を円滑に排出することができて、キャビティ4への樹脂材料の充填不良を主な原因とするショートショットその他の成形不良を有効に防止することができる。 According to this, when the resin material is supplied to the molding cavity 4, for example, the resin material flows into the cavity 4 by flowing from the injection gate 6 provided in the upper mold 2 and flows through the cavity 4. The generated air or the gas generated from the molten resin material forms at least a part of the bottom 9a of the projection forming recess 9 after flowing into the projection forming recess 9 from the region of the cavity 4 where the main body portion is formed. Since the gas passes through the air-permeable metal portion 10 and is discharged from the exhaust passage 7 to the outside of the mold, such a sealed gas can be discharged smoothly and the resin material in the cavity 4 is poorly filled. It is possible to effectively prevent short shots and other molding defects mainly caused by the above.
 このようなポーラス状の通気性金属部分10は、たとえば、10μm~45μmの粒径を有するマルエージング鋼の粉末等の金属粉末に対してレーザーを照射して粉末を焼結させて形成することができる。通気性金属部分10は、その周囲の、緻密な構造を有する金型部分とは別体として形成することができる一方で、たとえば、レーザー速度、レーザー出力、走査速度、走査ピッチ、積層ピッチなどを適宜コントロールすることで、周囲の緻密な金型部分と一体に形成することも可能である。なお、レーザー照射の範囲(レーザースポット径)は50μmであるので、その中におさめる必要がある。 Such a porous breathable metal portion 10 can be formed by, for example, irradiating a metal powder such as maraging steel powder having a particle size of 10 μm to 45 μm with laser to sinter the powder. it can. The breathable metal portion 10 can be formed separately from the surrounding mold portion having a dense structure, while the laser speed, laser output, scanning speed, scanning pitch, stacking pitch, etc. By appropriately controlling, it can be formed integrally with the surrounding dense mold portion. In addition, since the range (laser spot diameter) of laser irradiation is 50 micrometers, it is necessary to contain in it.
 上記のようにして形成される多孔質構造の通気性金属部分10は、硬度が低く耐久性に乏しいことに起因して、成形キャビティ4に露出する表面が、金型1の繰り返しの使用によって摩耗し易くなるところ、この発明では、通気性金属部分10を突起形成用凹部9の底部9aの下方に配置して、通気性金属部分10が、突起形成用凹部9の底部9aの少なくとも一部を形成するものとしたことから、硬度の低い通気性金属部分10の露出表面を小さくして、その通気性金属部分10の摩耗量を小さく抑えることができる。なお図示は省略するが、排気通路、通気性金属部分および突起形成用凹部は、上型側に設けることもできる。 The air-permeable metal portion 10 having a porous structure formed as described above has a low hardness and poor durability, so that the surface exposed to the molding cavity 4 is worn by repeated use of the mold 1. However, according to the present invention, the breathable metal portion 10 is disposed below the bottom portion 9a of the projection forming recess 9 so that the breathable metal portion 10 covers at least part of the bottom portion 9a of the projection forming recess 9. Since it was formed, the exposed surface of the breathable metal portion 10 having a low hardness can be reduced, and the amount of wear of the breathable metal portion 10 can be kept small. In addition, although illustration is abbreviate | omitted, an exhaust passage, a breathable metal part, and the recessed part for protrusion formation can also be provided in the upper mold | type side.
 ところで、上型2および下型3のそれぞれの成形面を含む金型成形面に対しては、TiNコーティングやDLCコーティングその他の表面処理を実施する場合があり、この表面処理により、金型成形面の、耐摩耗性等の耐久性が高まるので、金型1の使用に伴う、成形面への摩耗の発生を防止して、長期間にわたって優れた品質の成形品を製造することができる。 By the way, the surface of the mold including the respective molding surfaces of the upper mold 2 and the lower mold 3 may be subjected to surface treatment such as TiN coating, DLC coating, or the like. Since the durability such as wear resistance is increased, it is possible to prevent the occurrence of wear on the molding surface due to the use of the mold 1 and to manufacture a molded product having excellent quality over a long period of time.
 ここで、金型成形面に前記の表面処理を実施するに当たり、成形キャビティ4内の気体を排出させるための通気性金属部分10の露出表面までもが、窒化チタンや炭化ケイ素等の表面処理剤によって被覆されると、通気性金属部材10の細孔の目詰まり生じて、そこでの排気機能が低下するが、この発明では、通気性金属部分10の露出表面が、本体部成形面8から奥まって位置する突起形成用凹部9の底部9aに存在することから、通気性金属部分10が表面処理剤によって被覆されることを防止することができる。よって、金型成形面に表面処理を行うことにより、本体部成形面8と、たとえば、突起形成用凹部9の、本体部成形面8に隣接する表面部分とだけに、表面処理が施されることになって、それらの表面領域の耐久性を向上させてなお、通気性金属部分10での気体の排出経路が確実に確保されるので、たとえキャビティ4への樹脂材料の充填速度を速めた場合であっても、樹脂材料の充填不良に起因する、成形品の品質の低下を有効に防止することができる。 Here, when the surface treatment is performed on the mold forming surface, the surface treatment agent such as titanium nitride or silicon carbide is applied to the exposed surface of the breathable metal portion 10 for discharging the gas in the molding cavity 4. When the coating is applied, the pores of the air-permeable metal member 10 are clogged, and the exhaust function there is deteriorated. Therefore, the air-permeable metal portion 10 can be prevented from being covered with the surface treatment agent. Therefore, by performing the surface treatment on the mold molding surface, the surface treatment is performed only on the main body molding surface 8 and, for example, the surface portion adjacent to the main body molding surface 8 of the projection forming recess 9. As a result, even though the durability of the surface region is improved, the gas discharge path in the gas-permeable metal portion 10 is surely secured, so that the filling speed of the resin material into the cavity 4 is increased. Even in this case, it is possible to effectively prevent the deterioration of the quality of the molded product due to poor filling of the resin material.
 かかる表面処理方法の一例としては、PVDやCVD、なかでもスパッタリング等を挙げることができる。このスパッタリング等によって表面処理を実施する場合は、突起形成用凹部9の底部9aへの表面処理剤の付着を抑制して、その底部9aの通気性金属部分10での気体の排出経路を確保するため、ターゲットである本体部成形面8に対し、突起形成用凹部9の深さ方向(本体部成形面8に立てた法線の方向)から傾斜する向きに、スパッタリングを行うことが好ましい。
 本体部成形面8に表面処理を施したときは、その表面処理を施したコーティング部分の表面硬さ(ビッカース硬さ:HV)を、1000~10000の範囲とすることが好ましい。これを言い換えれば、そのコーティング部分のビッカース硬さ:HVが1000未満の場合は、使用に伴う成形面の摩耗を十分有効に防止できないおそれがあり、また、コーティング部分のビッカース硬さ:HVが、10000を超える場合は、基材との硬度差が大きくなり基材から剥離するといった問題が生じる可能性がある。より好ましくは、このコーティング部分のビッカース硬さ:HVを、1500~8000、なかでも、2000~4000とする。
As an example of such a surface treatment method, PVD, CVD, especially sputtering can be mentioned. When the surface treatment is performed by sputtering or the like, adhesion of the surface treatment agent to the bottom portion 9a of the projection forming recess 9 is suppressed, and a gas discharge path is ensured at the breathable metal portion 10 of the bottom portion 9a. Therefore, it is preferable to perform sputtering in a direction inclined with respect to the main body forming surface 8 as a target from the depth direction of the projection forming concave portion 9 (the direction of the normal line standing on the main body forming surface 8).
When surface treatment is performed on the main body molding surface 8, the surface hardness (Vickers hardness: HV) of the coating portion subjected to the surface treatment is preferably in the range of 1000 to 10,000. In other words, when the Vickers hardness of the coating part: HV is less than 1000, there is a possibility that the wear of the molding surface due to use may not be sufficiently effectively prevented, and the Vickers hardness of the coating part: HV is If it exceeds 10,000, there is a possibility that the hardness difference from the base material becomes large and a problem such as peeling from the base material may occur. More preferably, the coating portion has a Vickers hardness: HV of 1500 to 8000, particularly 2000 to 4000.
 なおここで、上述した突起形成用凹部9は、所定の方向に沿って延びる溝形状、または、円形もしくは多角形等の横断面形状を有する穴形状とすることができるも、図示の実施形態では、成形されるスライダー胴体の摺動方向(図1では左右方向)に沿って延びる溝形状としている。より詳細には、この突起形成用凹部9の、同摺動方向に沿う方向の長さは、図1に示すように、深さ方向の深いほうに向かうに従って次第に短くする一方で、突起形成用凹部9の、前記摺動方向に直交する方向の溝幅Wは、図2、3に示すように、全長にわたって、また深さ方向の全体にわたって略一定としている。但し、突起形成用凹部9は、本体部成形面8から窪むものであればよいので、その形状は、上記の溝形状や穴形状以外の様々な形状とすることもできる。 Here, the protrusion forming recess 9 described above can be formed in a groove shape extending along a predetermined direction or a hole shape having a cross-sectional shape such as a circle or a polygon, but in the illustrated embodiment, The groove shape extends along the sliding direction of the slider body to be molded (the left-right direction in FIG. 1). More specifically, the length in the direction along the sliding direction of the protrusion forming recess 9 is gradually shortened toward the deeper side in the depth direction, as shown in FIG. As shown in FIGS. 2 and 3, the groove width W of the recess 9 in the direction orthogonal to the sliding direction is substantially constant over the entire length and over the entire depth direction. However, since the protrusion forming recess 9 only needs to be recessed from the main body molding surface 8, the shape thereof may be various shapes other than the groove shape and the hole shape described above.
 上述したところにおいて、「成形されるスライダー胴体の摺動方向」とは、成形されたスライダー胴体のY字状エレメント案内路に、互いに対向するエレメント列のそれぞれを挿通して配置した状態で、スライダー胴体が、それぞれのエレメント列を相互に噛合ないし分離させるべく摺動する方向を意味する。 In the above description, the “sliding direction of the molded slider body” refers to the slider in a state where each of the element rows facing each other is inserted into the Y-shaped element guide path of the molded slider body. It means a direction in which the body slides to engage or separate each element row.
 かかる突起形成用凹部9の具体的な寸法として好ましくは、図3に、スライダー胴体の摺動方向に直交する断面図で示すように、突起形成用凹部9の、本体部成形面8への開口位置での溝幅Wを、0.1mm~5.0mmの範囲とする。突起形成用凹部9のこの溝幅Wを、0.1mm未満とした場合は、突起形成用凹部9の開口部が小さすぎることによって、樹脂材料が突起形成用凹部9内に流入しないおそれがある。この一方で、突起形成用凹部9の溝幅Wを、5.0mmを超えるものとした場合は、金型成形面に表面処理を実施する際に、表面処理剤が突起形成用凹部9の内部に入り込んで、その底部9aの通気性金属部材10の細孔を塞ぐ可能性があり、それによって、封入気体の排出を確実に行い得なくなることが懸念される。
 射出成形を行う際に、樹脂材料を突起形成用凹部9へ円滑に流入させ、かつ、突起形成用凹部9の底部9aでの通気性を有効に確保するとの上記の観点から、より好ましくは、前記溝幅Wを0.5mm~3.0mmとする。
The specific dimensions of the projection forming recess 9 are preferably as shown in FIG. 3 as a cross-sectional view orthogonal to the sliding direction of the slider body. The groove width W at the position is in the range of 0.1 mm to 5.0 mm. When the groove width W of the protrusion forming recess 9 is less than 0.1 mm, the resin material may not flow into the protrusion forming recess 9 because the opening of the protrusion forming recess 9 is too small. . On the other hand, when the groove width W of the projection forming recess 9 exceeds 5.0 mm, the surface treatment agent is applied to the inside of the projection forming recess 9 when the surface treatment is performed on the mold forming surface. There is a possibility that the gas may enter and close the pores of the air-permeable metal member 10 at the bottom 9a, thereby making it impossible to reliably discharge the sealed gas.
More preferably, from the above viewpoint of smoothly flowing the resin material into the projection forming recess 9 and effectively ensuring the air permeability at the bottom 9a of the projection forming recess 9 when performing injection molding, The groove width W is set to 0.5 mm to 3.0 mm.
 また好ましくは、突起形成用凹部9の、本体部成形面8への開口位置での溝幅Wと、突起形成用凹部9の、前記摺動方向に直交する方向(図3では上下方向)に測った深さLとが、0.5<L/W<30の関係を満たすものとする。これはすなわち、L/W≦0.5としたときは、突起形成用凹部9の溝幅Wに対して、その深さLが浅すぎることによって、成形面の表面処理を行う際に、表面処理剤が、突起形成用凹部9内の通気性金属部分10を覆ってしまう懸念があり、また、L/W≧30としたときは、突起形成用凹部9の深さLに対して、その溝幅Wが小さすぎることによって、溶融状態の樹脂材料を、突起形成用凹部9の全体にわたって充填することが困難となる場合がある。
 このような理由から、突起形成用凹部9の溝幅Wと深さLとは、1<L/W<20の関係を満たすことがより好ましく、更には、3<L/W<10の関係を満たすことが特に好ましい。
Further preferably, the groove width W at the opening position of the projection forming recess 9 to the molding surface 8 of the main body and the direction of the projection forming recess 9 perpendicular to the sliding direction (vertical direction in FIG. 3). It is assumed that the measured depth L satisfies the relationship of 0.5 <L / W <30. That is, when L / W ≦ 0.5, the depth L is too shallow with respect to the groove width W of the protrusion forming recess 9, so that when the surface treatment of the molding surface is performed, There is a concern that the treatment agent may cover the breathable metal portion 10 in the projection forming recess 9, and when L / W ≧ 30, the depth L of the projection forming recess 9 is If the groove width W is too small, it may be difficult to fill the resin material in a molten state over the entire protrusion forming recess 9.
For this reason, the groove width W and the depth L of the projection forming recess 9 preferably satisfy the relationship 1 <L / W <20, and more preferably 3 <L / W <10. It is particularly preferable to satisfy
 ここで、突起形成用凹部を、図示は省略するが、円形の横断面形状を有する丸穴形状とした場合は、上述した溝幅Wに代えて、丸穴形状の当該突起形成用凹部の直径Wが、0.1mm≦W≦5.0mmおよび、0.5<L/W<30の関係を満たすものとすることが好ましい。 Here, although the illustration of the protrusion forming recess is omitted, when the round hole shape has a circular cross-sectional shape, the diameter of the protrusion forming recess having a round hole shape is used instead of the groove width W described above. It is preferable that W satisfy a relationship of 0.1 mm ≦ W ≦ 5.0 mm and 0.5 <L / W <30.
 なお、この実施形態の金型1では、図1~3に示すように、いずれもスライダー胴体の摺動方向に延びる溝形状をなす四個の突起形成用凹部9の二個ずつを、互いに平行となるように、スライダー胴体の摺動方向に沿って並べて配設し、そして、略直方体形状を有する通気性金属部分10を、成形キャビティ4側を向くその上面が、突起形成用凹部9の全ての底部9aに近接するように配置している。 In the mold 1 of this embodiment, as shown in FIGS. 1 to 3, two of the four protrusion-forming recesses 9 each having a groove shape extending in the sliding direction of the slider body are parallel to each other. The air-permeable metal portion 10 having a substantially rectangular parallelepiped shape is arranged side by side along the sliding direction of the slider body so that the upper surface thereof facing the molding cavity 4 side has all of the protrusion-forming recesses 9. It arrange | positions so that it may adjoin to the bottom part 9a.
 またここで、この金型1では、図4に、図1のIV-IV線に沿う断面図で示すところから解かるように、排気通路7が、通気性金属部分10の下方側に、図の中央に存在する下型部分3aの周囲を取り囲んで延びる囲繞部分7aを有し、排気通路7は、この囲繞部分7aで、上述した通気性金属部分10内の細孔に連通している。 Here, in this mold 1, as can be seen from the cross-sectional view taken along the line IV-IV in FIG. 4, the exhaust passage 7 is formed on the lower side of the breathable metal portion 10. The exhaust passage 7 communicates with the pores in the air-permeable metal portion 10 described above through the surrounding portion 7a. The surrounding portion 7a extends around the lower mold portion 3a.
 以上に述べたような金型1を用いることにより、図5に示すようなスライダー胴体20を成形することができる。図5に例示するスライダー胴体20は、互いに所要の間隔をおいて平行に配置されていずれも略平板状をなす上翼板21aおよび下翼板21bの相互を、図5では左側の前方側で連結柱21cにより連結してなる本体部21と、その本体部21の上翼板21aの外表面(図では上面)から突出させて設けた、たとえば四個の突起部22とを有するものである。 By using the mold 1 as described above, the slider body 20 as shown in FIG. 5 can be formed. The slider body 20 illustrated in FIG. 5 is arranged in parallel with each other at a predetermined interval, and the upper wing plate 21a and the lower wing plate 21b, both of which are substantially flat, are illustrated in FIG. It has the main-body part 21 connected by the connection pillar 21c, and the four protrusion parts 22 provided by protruding from the outer surface (upper surface in the figure) of the upper blade 21a of the main-body part 21, for example. .
 ここにおいて、スライダー胴体20は、ガラス繊維等を含む樹脂材料により形成することが好ましく、この繊維強化樹脂材料の具体例としては、たとえば、ガラス繊維強化プラスチック等を挙げることができる。このことによれば、金属材料からなるものに比して軽量で、しかも、単独の樹脂材料からなるものよりも強度の高いスライダー胴体20を得ることができる。加えて、ガラス繊維を含有させた樹脂材料は、溶融時の流動性が低いことから、キャビティ4内で生じるガスが排出し難くなって、このことが特に問題になるところ、この発明によれば、上述した金型1により、そのようなガスをも容易に、しかも確実に排出できるので、優れた品質を有するスライダー胴体20を製造することができる。この一方で、スライダー胴体20に用いる樹脂材料に含有させる強化繊維としては、ガラス繊維の他、アラミド繊維、炭素繊維等を用いることも可能である。なお、樹脂材料としては、ポリエステル樹脂、ポリアミド樹脂を用いることができる。 Here, the slider body 20 is preferably formed of a resin material containing glass fiber or the like, and specific examples of the fiber reinforced resin material include glass fiber reinforced plastic. According to this, it is possible to obtain the slider body 20 which is lighter than that made of a metal material and which has higher strength than that made of a single resin material. In addition, since the resin material containing glass fiber has low fluidity at the time of melting, it is difficult to discharge the gas generated in the cavity 4, and this is a particular problem. Since the mold 1 described above can easily and reliably discharge such gas, the slider body 20 having excellent quality can be manufactured. On the other hand, as the reinforcing fiber to be included in the resin material used for the slider body 20, an aramid fiber, a carbon fiber, or the like can be used in addition to the glass fiber. In addition, as a resin material, a polyester resin and a polyamide resin can be used.
 なおこのスライダー胴体20では、本体部21の上翼板21aおよび下翼板21bのそれぞれの各側縁に、対向する翼板側に向けて延びる上フランジ21dおよび下フランジ21eのそれぞれを設け、そして、上翼板21aおよび下翼板21bの相互間で、上フランジ21dおよび下フランジ21eと前端側の前記連結柱21cとによって区画される空間に、図示は省略するが、複数のエレメントをテープに固定してなるエレメント列の一対のそれぞれが挿通されるY字状のエレメント案内路21fが、連結柱21cを挟んで形成されている。 In the slider body 20, an upper flange 21d and a lower flange 21e extending toward the opposite blade side are provided on each side edge of the upper blade 21a and the lower blade 21b of the main body 21, and The space between the upper wing plate 21a and the lower wing plate 21b is defined by the upper flange 21d, the lower flange 21e, and the connecting column 21c on the front end side. A Y-shaped element guide path 21f through which each of a pair of fixed element rows is inserted is formed with the connecting pillar 21c interposed therebetween.
 かかるスライダー胴体20は、図5に示すような引手30および引手保持部材40等を取り付けることにより、図6に示すスライドファスナー用スライダー60として用いることができる。 The slider body 20 can be used as a slide fastener slider 60 shown in FIG. 6 by attaching a handle 30 and a handle holding member 40 as shown in FIG.
 このスライドファスナー用スライダー60は、図5に構成部材を分解して示すように、先述した樹脂製スライダー胴体20と、スライダー胴体20の上翼板21a側に連結されて、エレメント列を噛合ないし分離させるべくスライダー60を摺動変位させる際に使用者によって挟持される引手30と、上翼板21aとの間で引手30の一端部を挟み込んで、その上翼板21aの外表面上に、引手30を一端部で回動可能に取り付けて保持する引手保持部材40とを備え、これに加えて、上翼板21aと引手保持部材40との間に、金属製の弾性板状部材50を挟み込み配置して、自動停止機能を付与したものである。 The slide fastener slider 60 is connected to the above-described resin slider body 20 and the upper blade 21a side of the slider body 20 to disengage the element rows as shown in FIG. One end of the handle 30 is sandwiched between the upper handle 21a and the handle 30 held by the user when the slider 60 is slid to be displaced on the outer surface of the upper blade 21a. And a handle holding member 40 that rotatably attaches and holds 30 at one end, and in addition, a metal elastic plate member 50 is sandwiched between the upper blade 21a and the handle holding member 40. Arranged and provided with an automatic stop function.
 ここで、引手30は、図5、6に示すように、使用者の狭持に供される平板部31と、その平板部31から平行に延びる各アーム部32と、それらのアーム部32を先端で互いに連結する、たとえば横断面が円形の棒状連結部33とで構成することができる。 Here, as shown in FIGS. 5 and 6, the puller 30 includes a flat plate portion 31 that is used for holding by the user, arm portions 32 that extend in parallel from the flat plate portion 31, and the arm portions 32. For example, it may be constituted by a rod-like connecting portion 33 having a circular cross section, which are connected to each other at the tips.
 またここでは、引手保持部材40を、スライダー胴体20の摺動方向に沿う断面で実質的に「C」字状をなす板状に形成し、その板状の引手保持部材40の長手方向の両端部のそれぞれに、スライダー胴体20の上翼板21aの、互いに平行に延びる各一対の突起部22間に設けたそれぞれの外向き引掛け凸部22aに係合する内向き引掛け凸部41のそれぞれを設けている。 Further, here, the handle holding member 40 is formed in a plate shape substantially having a “C” shape in a section along the sliding direction of the slider body 20, and both ends of the plate-like handle holding member 40 in the longitudinal direction are formed. The inward hooking convex portion 41 that engages with each of the outward hooking convex portions 22a provided between the pair of projecting portions 22 of the upper wing plate 21a of the slider body 20 extending in parallel with each other. Each is provided.
 そしてまた、上記の弾性板状部材50は具体的には、長方形状の金属平板の両端部分をスライダー胴体20側に折り曲げて塑性変形させ、それらの両端部分のうちの、スライダー胴体20の後端側の一端部分を、図7に断面図で示すように、上翼板21aの後端側の突起部22間に設けた貫通孔23に挿入可能な、エレメント列への係合爪部51とし、また、上記の金属平板の中央部分を、一辺を残して長方形状にくり貫くとともに、その中央部分を引手保持部材40側に若干起き上がらせて、これを、引手保持部材40の内面(図では下面)に当接して係合爪部51を前記貫通孔23内に向けて付勢するスプリング片52として構成されている。 In addition, the elastic plate-like member 50 is specifically configured to bend and plastically deform both end portions of a rectangular metal flat plate toward the slider body 20, and the rear end of the slider body 20 out of the both end portions. As shown in a sectional view in FIG. 7, one end portion on the side is an engaging claw portion 51 to the element row that can be inserted into the through hole 23 provided between the projections 22 on the rear end side of the upper blade 21a. Further, the central portion of the above-described metal flat plate is cut out in a rectangular shape leaving one side, and the central portion is raised slightly toward the handle holding member 40 side. It is configured as a spring piece 52 that abuts the lower surface) and urges the engaging claw portion 51 toward the inside of the through hole 23.
 このように構成してなるスライダー60によれば、図示しない一対のエレメント列をエレメント案内路21fに挿通させた状態では、図7に断面図で示すように、弾性板状部材50の、引手保持部材40の内面に当接したスプリング片52が、係合爪部51を図7の下方側に向けて付勢することにより、上翼板21aの貫通孔23内に入り込む係合爪部51が、図示しないエレメント列のエレメント間に係合して、スライダー60を、エレメント列のその位置で停止させることができる。 According to the slider 60 configured as described above, in a state where a pair of element rows (not shown) are inserted through the element guide path 21f, the elastic plate-like member 50 holds the handle as shown in a sectional view in FIG. The spring piece 52 that is in contact with the inner surface of the member 40 urges the engaging claw 51 toward the lower side in FIG. 7, whereby the engaging claw 51 that enters the through hole 23 of the upper blade 21 a is formed. The slider 60 can be stopped at the position of the element row by engaging between the elements of the element row (not shown).
 この一方で、引手30を、たとえば図7の上方側に向けて引張った場合は、引手30の、弾性板状部材50と上翼板21aとの間の棒状連結部33が、上翼板21aの外表面に設けた傾斜面24上を摺動変位することで、その棒状連結部33が、貫通孔23を経てエレメント案内路21fに落ち込んでいる係合爪部51を、スプリング片52の付勢力に抗して引き上げるべく作用するので、その係合爪部51が持ち上がって、係合爪部51の、エレメントへの係合姿勢を外すことができる。それにより、スライダー60の停止状態が解除されて、スライダー60を、エレメント列に沿って摺動変位させることが可能になる。 On the other hand, when the puller 30 is pulled toward the upper side of FIG. 7, for example, the rod-like connecting portion 33 between the elastic plate member 50 and the upper blade 21 a of the puller 30 is connected to the upper blade 21 a. By sliding and displacing on the inclined surface 24 provided on the outer surface, the engaging claw portion 51 of the rod-like connecting portion 33 falling into the element guide path 21f through the through hole 23 is attached to the spring piece 52. Since it acts to pull up against the force, the engaging claw portion 51 can be lifted, and the engaging posture of the engaging claw portion 51 to the element can be removed. Thereby, the stop state of the slider 60 is released, and the slider 60 can be slid along the element row.
 なお、上述したようなスライダー60において、先に述べた射出成形の際に封入気体の排出経路としても機能する突起形成用凹部9によって形成される各突起部22は、図6に示すように、上翼板21aの外表面に引手保持部材40が取り付けられた状態で、引手保持部材40を、上翼板外表面から一定の間隔をおいて支持するべく機能することになる。このことによれば、引手保持部材40と上翼板外表面との間に所要の間隔が形成されることにより、上述したような、引手30の棒状連結部33の、傾斜面24上での摺動変位が可能となって、スライダーの自動停止機能を実現することができる。 In the slider 60 as described above, each protrusion 22 formed by the protrusion forming recess 9 that also functions as a discharge path for the sealed gas during the injection molding described above, as shown in FIG. In a state where the handle holding member 40 is attached to the outer surface of the upper blade 21a, the handle holding member 40 functions to be supported at a certain distance from the outer surface of the upper blade. According to this, the required interval is formed between the handle holding member 40 and the outer surface of the upper wing plate, so that the rod-like connecting portion 33 of the handle 30 on the inclined surface 24 as described above. Sliding displacement is possible, and an automatic stop function of the slider can be realized.
 従って、スライダー胴体20の上翼板外表面に設けた突起部22の先端表面は、引手30、引手保持部材40および弾性板状部材50を取り付けた、図6に示す状態では、引手保持部材40によって覆われて、外部から目視によって確認し難くなるので、金型1の成形面の、突起部22のその先端表面と対応する位置にポーラス状の通気性金属部分10を配置することにより、仮に、通気性金属部分10の露出表面が使用に伴って摩耗した場合であっても、そのような摩耗による製品の意匠性の低下を小さく抑えることができる。 Therefore, in the state shown in FIG. 6, the front end surface of the protrusion 22 provided on the outer surface of the upper wing plate of the slider body 20 is attached with the handle 30, the handle holding member 40 and the elastic plate member 50. Since it is difficult to visually confirm from the outside, by disposing the porous breathable metal portion 10 on the molding surface of the mold 1 at a position corresponding to the tip surface of the projection 22, Even when the exposed surface of the air-permeable metal portion 10 is worn with use, it is possible to suppress a decrease in the design of the product due to such wear.
 ここで、スライダー胴体20の摺動方向に沿って延びる平板状をなすそれぞれの突起部22の寸法は、先に述べた突起形成用凹部9の寸法と同様に、スライダー胴体20の摺動方向に直交する向きの幅W1に対する突出高さL1の比L1/W1を、0.5<L1/W1<30とする。この突出長さL1は、上翼板21aの外表面に立てた法線に沿って測定するものとする。なお図示は省略するが、突起部は、上翼板外表面に突設させた丸棒形状とすることもでき、この場合は、前記幅W1を丸棒の直径W1として、上記の数値範囲を満たすものとする。 Here, the dimensions of the projections 22 each having a flat plate shape extending in the sliding direction of the slider body 20 are the same as the dimensions of the projection forming recesses 9 described above in the sliding direction of the slider body 20. The ratio L1 / W1 of the protrusion height L1 to the width W1 in the orthogonal direction is 0.5 <L1 / W1 <30. This protrusion length L1 shall be measured along the normal set up on the outer surface of the upper blade 21a. Although not shown in the drawings, the protruding portion may be formed in a round bar shape protruding on the outer surface of the upper blade. In this case, the width W1 is the diameter W1 of the round bar, and the above numerical range is set. Shall be satisfied.
 ここにおいて、この発明では、本体部21の、前記突起部22から離れた位置に、射出成形用金型1の、図示しないゲート跡が存在することが好ましい。より具体的には、前記突起部22を、前記本体部の上翼板21aもしくは下翼板21bのいずれか一方に設け、前記ゲート6跡が、上翼板21aもしくは下翼板21bの他方に形成されることが好ましい。なお図示の実施形態では、前記突起部22を、前記本体部21の上翼板21aに設け、前記ゲート6跡が、前記本体部21の下翼板21bに形成されている。
 すなわち、スライダー胴体20を射出成形する際の、射出成形金型におけるゲートの配設位置は特に限定されるものではないが、図1に示す実施形態のように、突起部22を形成するための突起部形成用凹部9から離れて位置するゲート6から、成形キャビティ4に流入する溶融樹脂材料の、キャビティ4での流れによって、キャビティ4内の気体が、突起形成用凹部9の底部9aから排気通路へ向かって排出され易くなるので、成形するスライダー胴体20の品質を高く維持することができる。
Here, in this invention, it is preferable that a gate mark (not shown) of the injection mold 1 is present at a position of the main body 21 away from the protrusion 22. More specifically, the protrusion 22 is provided on either the upper wing plate 21a or the lower wing plate 21b of the main body, and the trace of the gate 6 is formed on the other of the upper wing plate 21a or the lower wing plate 21b. Preferably it is formed. In the illustrated embodiment, the protrusion 22 is provided on the upper wing plate 21 a of the main body 21, and the gate 6 trace is formed on the lower wing plate 21 b of the main body 21.
That is, the position of the gate in the injection mold when the slider body 20 is injection-molded is not particularly limited. However, as in the embodiment shown in FIG. The gas in the cavity 4 is exhausted from the bottom 9 a of the protrusion forming recess 9 by the flow of the molten resin material flowing into the molding cavity 4 from the gate 6 positioned away from the protrusion forming recess 9 in the cavity 4. Since it becomes easy to discharge | emit toward a channel | path, the quality of the slider trunk | drum 20 to shape | mold can be maintained highly.
 この場合、突起部22は、本体部21の上翼板21aの外表面に配置し、そして、上記のゲート跡は、前記下翼板21bの後端側部分に形成されることが好ましい。つまり、金型成形面に樹脂材料を供給するゲート6は、図1に示す実施形態のように、成形キャビティ4の、本体部21の下翼板21bを形成するための領域(図1では上側に位置する領域)の後端側(図1では左側)に存在する成形面部分に配置することが好ましい、これにより、かかるゲート6からキャビティ4内に流入した溶融樹脂材料は、キャビティ4の、下翼板21bに対応する領域から、図1の下方側に向かって、連結柱21cに対応する領域および、上翼板21aに対応する領域を順次に通過して、突起形成用凹部9に到達することになるので、キャビティ4内の封入気体が、突起形成用凹部9の底部9a側に配置した通気性金属部分10を経て排気通路へ、より容易に排出され易くなる。 In this case, it is preferable that the protruding portion 22 is disposed on the outer surface of the upper wing plate 21a of the main body portion 21, and the gate mark is formed on the rear end side portion of the lower wing plate 21b. That is, the gate 6 for supplying the resin material to the mold molding surface is a region for forming the lower blade 21b of the main body 21 of the molding cavity 4 (in the upper side in FIG. 1, as in the embodiment shown in FIG. 1). It is preferable to dispose the molten resin material that has flowed into the cavity 4 from the gate 6 into the cavity 4. From the region corresponding to the lower wing plate 21b toward the lower side of FIG. 1, the region corresponding to the connecting post 21c and the region corresponding to the upper wing plate 21a are sequentially passed to reach the protrusion forming recess 9. As a result, the sealed gas in the cavity 4 is more easily discharged into the exhaust passage through the breathable metal portion 10 disposed on the bottom 9a side of the protrusion forming recess 9.
 なお、射出成形に際して突起形成用凹部9の底部9aに接触して形成される、突起部22の先端表面は、本体部21の表面等の他の部分より表面粗さが粗いものとなる場合がある。これは、金型1内で、その底部9aの少なくとも一部を形成するポーラス状の通気性金属部分10の露出表面が、本体部成形面8を含むその他の成形面に比して粗いことに起因するものである。このような突起部22の先端表面の表面粗さは、たとえば本体部21の外表面の表面粗さ(Ra=0.2~1.0μm)に対して相対的に、Ra=1.0μm~5.0μmの範囲とすることが好ましい。かかる表面粗さを測定するに当たっては、JIS B0601に準拠した算術平均粗さに基づいて、レーザー共焦点顕微鏡(キーエンス製Vk-8500)等で行うものとする。 It should be noted that the tip surface of the protrusion 22 formed in contact with the bottom 9a of the protrusion-forming recess 9 during injection molding may have a rougher surface roughness than other portions such as the surface of the main body 21. is there. This is because the exposed surface of the porous air-permeable metal portion 10 forming at least a part of the bottom portion 9 a in the mold 1 is rougher than other molding surfaces including the main body molding surface 8. It is due. The surface roughness of the tip surface of such a protrusion 22 is, for example, relative to the surface roughness (Ra = 0.2 to 1.0 μm) of the outer surface of the main body 21, Ra = 1.0 μm A range of 5.0 μm is preferable. The surface roughness is measured with a laser confocal microscope (Keyence Vk-8500) based on the arithmetic average roughness according to JIS B0601.
 ところで、引手30および引手保持部材40のそれぞれは、たとえば、ポリアミド、ポリプロピレン、ポリアセタール、ポリプチレンテレフタレートなどの熱可塑性樹脂や耐摩耗性強化材を添加した熱可塑性樹脂材料などを使って射出成形により製造することができる。但し、それらの引手30および引手保持部材40は、熱可塑性樹脂材料を用いて製造する代わりに、アルミニウム合金、亜鉛合金などの金属材料を用いて、ダイキャスト成形によって製造することも可能である。また、弾性板状部材50は、銅合金やステンレス鋼などの金属材料の、プレス加工等により製造することができる。 By the way, each of the pull handle 30 and the pull handle holding member 40 is manufactured by injection molding using, for example, a thermoplastic resin such as polyamide, polypropylene, polyacetal, or polybutylene terephthalate, or a thermoplastic resin material to which an abrasion resistance reinforcing material is added. can do. However, the puller 30 and the puller holding member 40 can be manufactured by die casting using a metal material such as an aluminum alloy or a zinc alloy instead of using a thermoplastic resin material. The elastic plate-like member 50 can be manufactured by pressing or the like of a metal material such as a copper alloy or stainless steel.
 1 射出成形金型
 2 上型
 3 下型
 3a 下型部分
 4 成形キャビティ
 5 スプルー
 6 ゲート
 7 排気通路
 7a 囲繞部分
 8 本体部成形面
 9 突起形成用凹部
 9a 底部
 10 通気性金属部分
 20 スライダー胴体
 21 本体部
 21a 上翼板
 21b 下翼板
 21c 連結柱
 21d 上フランジ
 21e 下フランジ
 21f エレメント案内路
 22 突起部
 22a 外向き引掛け凸部
 23 貫通孔
 24 傾斜面
 30 引手
 31 平板部
 32 アーム部
 33 棒状連結部
 40 引手保持部材
 41 内向き引掛け凸部
 50 弾性板状部材
 51 係合爪部
 52 スプリング片
 60 スライダー
 W 突起形成用凹部の溝幅もしくは直径
 L 突起形成用凹部の深さ
 W1 突起部の幅もしくは直径
 L1 突起部の突出高さ
DESCRIPTION OF SYMBOLS 1 Injection mold 2 Upper mold 3 Lower mold 3a Lower mold part 4 Molding cavity 5 Sprue 6 Gate 7 Exhaust passage 7a Surrounding part 8 Main body molding surface 9 Protrusion forming concave part 9a Bottom part 10 Breathable metal part 20 Slider body 21 Main body Part 21a Upper wing plate 21b Lower wing plate 21c Connecting pillar 21d Upper flange 21e Lower flange 21f Element guide path 22 Projection part 22a Outward hooking convex part 23 Through hole 24 Inclined surface 30 Pulling 31 Flat plate part 32 Arm part 33 Rod-like connecting part 40 Pulling holding member 41 Inward hooking convex portion 50 Elastic plate-like member 51 Engaging claw portion 52 Spring piece 60 Slider W Groove width or diameter of the protrusion forming concave portion L Depth of the concave portion for forming the protrusion W1 Width of the protruding portion or Diameter L1 Projection height of protrusion

Claims (11)

  1.  型締め状態で、内部に区画形成される成形キャビティ4および、該成形キャビティ4に封入される気体を金型外部へ排出させる排気通路7を有し、前記成形キャビティ4への樹脂材料の供給に基づき、スライドファスナー用の樹脂製スライダー胴体20を成形する射出成形用金型1であって、
     前記成形キャビティ4の、スライダー胴体20の本体部21を形成するための本体部成形面8に、スライダー胴体20の本体部21の外表面から突出する突起部22を形成するための突起形成用凹部9を、該本体部成形面8から窪ませて設け、
     前記突起形成用凹部9の底部9aと、該底部9aから離隔して位置する前記排気通路7との間に、該突起形成用凹部9の底部9aの少なくとも一部を形成するとともに、成形キャビティ4内の気体の、排気通路7への通流を許容する通気性金属部分10を介在させて設けてなる、射出成形用金型。
    In the mold clamping state, it has a molding cavity 4 that is partitioned and formed inside, and an exhaust passage 7 that discharges the gas sealed in the molding cavity 4 to the outside of the mold, for supplying the resin material to the molding cavity 4 An injection mold 1 for molding a resin slider body 20 for a slide fastener,
    A protrusion-forming recess for forming a protrusion 22 protruding from the outer surface of the main body 21 of the slider body 20 on the main body forming surface 8 of the forming cavity 4 for forming the main body 21 of the slider body 20. 9 is provided so as to be recessed from the main body molding surface 8;
    At least a part of the bottom 9a of the projection-forming recess 9 is formed between the bottom 9a of the projection-forming recess 9 and the exhaust passage 7 positioned away from the bottom 9a, and the molding cavity 4 A mold for injection molding, which is provided with a gas-permeable metal portion 10 that allows the gas inside to flow into the exhaust passage 7.
  2.  前記本体部成形面8に表面処理を施して、該表面処理を施した部分の表面硬さ(ビッカース硬さ:HV)を、1000~10000の範囲とする一方で、突起形成用凹部9の底部9aでの通気性を確保してなる、請求項1に記載の射出成形用金型。 The main body molding surface 8 is subjected to a surface treatment, and the surface hardness (Vickers hardness: HV) of the surface-treated portion is in the range of 1000 to 10,000, while the bottom of the protrusion forming recess 9 The mold for injection molding according to claim 1, wherein air permeability at 9a is secured.
  3.  前記突起形成用凹部9を溝形状もしくは穴形状としてなる、請求項1または2に記載の射出成形用金型。 The injection mold according to claim 1 or 2, wherein the protrusion forming recess 9 is formed in a groove shape or a hole shape.
  4.  溝形状もしくは丸穴形状をなす前記突起形成用凹部9の、前記本体部成形面8への開口位置での溝幅Wもしくは直径Wと、前記突起形成用凹部9の深さLとが、0.5<L/W<30の関係を満たすものとしてなる、請求項1~3のいずれか一項に記載の射出成形用金型。 The groove width W or diameter W of the protrusion-forming recess 9 having a groove shape or a round hole shape at the opening position to the body molding surface 8 and the depth L of the protrusion-forming recess 9 are 0. The injection mold according to any one of claims 1 to 3, wherein the mold satisfies the relationship of 5 <L / W <30.
  5.  溝形状もしくは丸穴形状をなす前記突起形成用凹部9の、前記本体部成形面8への開口位置での溝幅Wもしくは直径Wを、0.1mm~5.0mmの範囲としてなる、請求項1~4のいずれか一項に記載の射出成形用金型。 The groove width W or diameter W of the projection-forming recess 9 having a groove shape or a round hole shape at an opening position to the main body forming surface 8 is in a range of 0.1 mm to 5.0 mm. 5. The injection mold according to any one of 1 to 4.
  6.  上翼板21aおよび下翼板21bの相互を前端側で連結柱21cにより連結してなる本体部21の、該上翼板21aおよび下翼板21bの相互間に、前記連結柱21cを挟んで延びるY字状のエレメント案内路21fを設けた樹脂製のスライダー胴体20と、前記上翼板21aに、一端部で回動可能に連結される引手30とを備えてなるスライドファスナー用スライダー60であって、
     前記本体部21の外表面に、該外表面から突出する突起部22を設け、前記突起部22の、前記本体部21の外表面との連結位置での幅W1もしくは直径W1と、前記突起部22の突出高さL1とが、0.5<L1/W1<30の関係を満たすものとしてなる、スライドファスナー用スライダー。
    The main body 21 formed by connecting the upper wing plate 21a and the lower wing plate 21b on the front end side with the connecting column 21c sandwiches the connecting column 21c between the upper wing plate 21a and the lower wing plate 21b. A slide fastener slider 60 comprising a resin slider body 20 provided with an extending Y-shaped element guide path 21f and a handle 30 rotatably connected to the upper blade 21a at one end. There,
    A protrusion 22 protruding from the outer surface is provided on the outer surface of the main body 21, and a width W1 or a diameter W1 of the protrusion 22 at a connection position with the outer surface of the main body 21, and the protrusion A slide fastener slider in which the protrusion height L1 of 22 satisfies the relationship of 0.5 <L1 / W1 <30.
  7.  前記本体部21に、射出成形用金型1のゲート6跡が存在してなる、請求項6に記載のスライドファスナー用スライダー。 The slide fastener slider according to claim 6, wherein the main body portion 21 has a trace of the gate 6 of the injection mold 1.
  8.  前記突起部22を、前記本体部の上翼板21aもしくは下翼板21bのいずれか一方に設け、前記ゲート6跡が、上翼板21aもしくは下翼板21bの他方に形成されてなる、請求項7に記載のスライドファスナー用スライダー。 The protrusion 22 is provided on either the upper wing plate 21a or the lower wing plate 21b of the main body, and the trace of the gate 6 is formed on the other of the upper wing plate 21a or the lower wing plate 21b. Item 8. The slide fastener slider according to Item 7.
  9.  前記突起部22を、前記本体部21の上翼板21aに設け、前記ゲート6跡が、前記本体部21の下翼板21bに形成されてなる、請求項8に記載のスライドファスナー用スライダー。 The slide fastener slider according to claim 8, wherein the protrusion 22 is provided on the upper blade 21a of the main body 21 and the trace of the gate 6 is formed on the lower blade 21b of the main body 21.
  10.  前記上翼板21aの外表面上に、前記引手30をその一端部で回動可能に取り付けて保持する引手保持部材40をさらに備えるとともに、
     前記突起部22の先端表面が、射出成形用金型1の通気性金属部分10に接触して形成されるものとし、前記引手保持部材40が、突起部22の前記先端表面を覆って配置され、前記ゲート6跡が、前記下翼板21bの後端側部分に形成されてなる、請求項9に記載のスライドファスナー用スライダー。
    On the outer surface of the upper wing plate 21a, the handle 30 is further provided with a handle holding member 40 that rotatably attaches and holds the handle 30 at one end thereof,
    The tip surface of the protrusion 22 is formed in contact with the breathable metal portion 10 of the injection mold 1, and the handle holding member 40 is disposed so as to cover the tip surface of the protrusion 22. The slider for a slide fastener according to claim 9, wherein the trace of the gate 6 is formed on a rear end side portion of the lower wing plate 21b.
  11.  前記スライダー胴体20が、ガラス繊維を含有させた樹脂材料で形成されてなる、請求項6~10のいずれか一項に記載のスライドファスナー用スライダー。 The slide fastener slider according to any one of claims 6 to 10, wherein the slider body 20 is formed of a resin material containing glass fiber.
PCT/JP2013/059123 2013-03-27 2013-03-27 Mold for injection molding of resin slider bodies and sliders for slide fasteners WO2014155587A1 (en)

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PCT/JP2013/059123 WO2014155587A1 (en) 2013-03-27 2013-03-27 Mold for injection molding of resin slider bodies and sliders for slide fasteners
CN201380074941.3A CN105050446B (en) 2013-03-27 2013-03-27 The injection molding mould and slider for slide fastener of resin-made slider body
TW103111150A TWI547362B (en) 2013-03-27 2014-03-26 Injection mold of resin made slider body and slider for slide fastener

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JPH1057118A (en) * 1996-08-20 1998-03-03 Ykk Corp Method for molding body of slider for slider fastener and metal mold for molding the same
JP2004321241A (en) * 2003-04-21 2004-11-18 Toyobo Co Ltd Slide fastener
JP2007160580A (en) * 2005-12-12 2007-06-28 Nissan Motor Co Ltd Injection molding method and mold structure for injection molding
JP2009061184A (en) * 2007-09-07 2009-03-26 Ykk Corp Slide fastener

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