WO2014146376A1 - Concentric and reversible mounting apparatus for dual saw blades and dual saw blade cutting machine having mounting apparatus - Google Patents

Concentric and reversible mounting apparatus for dual saw blades and dual saw blade cutting machine having mounting apparatus Download PDF

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Publication number
WO2014146376A1
WO2014146376A1 PCT/CN2013/078348 CN2013078348W WO2014146376A1 WO 2014146376 A1 WO2014146376 A1 WO 2014146376A1 CN 2013078348 W CN2013078348 W CN 2013078348W WO 2014146376 A1 WO2014146376 A1 WO 2014146376A1
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WO
WIPO (PCT)
Prior art keywords
saw blade
mounting
mounting bushing
bushing
concentric
Prior art date
Application number
PCT/CN2013/078348
Other languages
French (fr)
Chinese (zh)
Inventor
陈诗歌
宋希万
Original Assignee
宁波德丰动力科技有限公司
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Publication of WO2014146376A1 publication Critical patent/WO2014146376A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B5/00Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
    • B27B5/29Details; Component parts; Accessories
    • B27B5/30Details; Component parts; Accessories for mounting or securing saw blades or saw spindles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/10Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades

Definitions

  • the utility model relates to a double saw blade cutting machine, and more particularly to a concentric reverse double saw blade mounting structure in a double saw blade cutting machine. Background technique
  • Concentric reversing double saw blade cutting machine can cut common engineering materials: for example, wood, rubber, steel, aluminum, copper, etc., so it is widely adaptable. Moreover, it has the advantages of small impact during the cutting process, small vibration, small heat deformation of the workpiece, and the like, and thus has been rapidly popularized.
  • the mounting structure of the two saw blades has various solutions, and most of them adopt a mounting structure which is respectively fixedly connected with the transmission member, as shown in Fig. 1.
  • This mounting structure includes an outer mounting bushing 1 for mounting the first saw blade and an inner mounting bushing 2 for mounting the second saw blade, the axial clearance between the saw mounting faces of the two being 8.
  • the inner mounting bushing 2 is disposed inside the outer mounting bushing 1 and the two rotate in opposite directions to drive the double saw blade to rotate in the opposite direction.
  • the outer mounting bushing 1 is fixedly coupled to the drive gear 6 to receive the rotational motion it transmits, and the inner mounting bushing 2 is fixedly coupled to the saw blade shaft 8 to receive the reverse rotational motion thereof.
  • the drive gear 6 is mounted on the saw blade shaft 8 via a bearing 68. It can be seen that the mounting bushings of the two saw blades are indirectly linked by multiple parts. Therefore, the actual axial clearance S of the final saw blade is determined by a sequence of parts such as the outer mounting bushing 1, the transmission gear 6, the bearing 68, the saw blade shaft 8, and the inner mounting bushing 2.
  • the mounting bushings of the two saw blades are not directly related, there are too many factors that affect the accuracy and stability of the actual axial clearance S of the saw blade, including the machining accuracy of the above multiple parts and the errors during the installation process.
  • the blade gap S is not accurate enough, and the wear caused by the use and slight changes in the mounting position may cause the blade gap S to be insufficiently stable. Therefore, it is difficult to ensure accurate and appropriate blade gap in production, and it is difficult to ensure the stability of the blade gap during use, which has a serious impact on the processing quality of the workpiece and the service life of the double saw blade cutter. .
  • CN202360580U uses a special flange bearing to effectively combine the two lining plates on one flange bearing, which solves the problem of the blade gap well, but this special flange Bearing manufacturing costs are high.
  • CN102476221A adopts a method of providing steel balls between the double saw blades to ensure the gap between the saw blades, but this method requires an annular groove on the saw blade to accommodate the steel balls, which also increases the cost because of the need to manufacture annular grooves.
  • Special saw blade can only ensure that the gap between the saw blades is not less than a certain value, but it cannot prevent the gap from increasing due to various factors mentioned above.
  • Utility model content can only ensure that the gap between the saw blades is not less than a certain value, but it cannot prevent the gap from increasing due to various factors mentioned above.
  • the utility model designs a concentric reversing double saw blade mounting structure, which can ensure accurate and stable saw blade gap, and can be installed and used conveniently and economically and reliably.
  • the utility model also designs a double saw blade cutting machine adopting the above installation structure.
  • the concentric reverse double saw blade mounting device of the present invention comprises: an outer mounting bushing for mounting a first saw blade, an inner mounting bushing for installing a second saw blade disposed inside the outer mounting bushing, and A bearing mounted between the outer mounting bushing and the inner mounting bushing.
  • the bearing and the outer mounting bushing and between the bearing and the inner mounting bushing are axially fixed to each other by an axial positioning device.
  • the axial positioning means can be realized by a combination of shoulders and/or retaining rings provided on the outer mounting bushing or the inner mounting bushing.
  • the outer mounting bushing is coupled with a transmission gear of the cutting machine
  • the inner mounting bushing is coupled with a saw blade shaft of the cutting machine, wherein One of the above two joints is a coupling achieved by a transmission that allows axial play.
  • Figure 1 shows a dual saw blade mounting structure that is more commonly used in the prior art.
  • Fig. 2 shows a preferred embodiment of the double saw blade cutting machine of the present invention in which a concentric reverse double saw blade mounting device unique to the present invention is employed.
  • Figure 3 shows in detail the concentric reversal double saw blade mounting device of the embodiment of Figure 2 in detail.
  • Figure 4 shows another embodiment of the concentric reversing double saw blade mounting apparatus of the present invention.
  • Figure 5 shows a further implementation of the concentric reversing double saw blade mounting device of the present invention example.
  • Figure 6 shows another embodiment of the transmission of the outer mounting bushing and the transmission gear of the cutting machine in the concentric reverse double saw blade mounting device of the present invention, and the saw blade shaft of the inner mounting bushing and the cutting machine Another way to connect.
  • Fig. 7 shows still another embodiment of the transmission of the outer mounting bushing and the transmission gear of the cutting machine in the concentric reverse double saw blade mounting device of the present invention.
  • Fig. 2 shows a preferred embodiment of the double saw blade cutter of the present invention from the overall structure, in which a concentric reverse double saw blade mounting device unique to the present invention is employed.
  • the mounting device mainly comprises: an outer mounting bushing 13, an inner mounting bushing 17, and an axial direction sandwiched between the outer mounting bushing 13 and the inner mounting bushing 17 (based on the axis of the saw blade shaft 8)
  • the positioning device (including a plurality of embodiments, detailed below) is a fixed bearing 14.
  • the outer mounting bushing 13 is coupled to the drive gear 6 of the cutter, and the inner mounting bushing 17 is coupled to the saw blade shaft 8 of the cutter. Since the utility model fixes the gap between the two saw blades by fixing the axial relative positions between the inner and outer two mounting bushings, there is only one place in the above two joints to allow the axial travel. The coupling of the gap drive.
  • the coupling of the inner mounting bushing 17 to the saw blade shaft 8 of the cutting machine is an axially fixed coupling, and the coupling of the outer mounting bushing 13 to the drive gear 6 of the cutting machine is passed The coupling that allows the axial clearance of the transmission.
  • the outer mounting bushing 13 is engaged with the driving pin 6 by the driving pin 11 into the opening groove 60 of the transmission gear 6, thereby being screwed with the transmission gear 6 to receive the rotational motion from the transmission gear 6.
  • a gap is left between the driving pin 11 and the opening groove 60 in the transmission gear 6, as a clearance for accommodating the outer mounting bushing 13 to move up and down in the axial direction.
  • a cushioning member such as a rubber washer or a wave spring pad 36 may be disposed between the outer mounting bushing 13 and the bearing above it.
  • the outer mounting bushing 13 is provided with a transmission key 21 that cooperates with a keyway (not shown) on the transmission gear 6.
  • the outer mounting bushing 13 is provided with a slot 20 that mates with a key (not shown) on the drive gear 6.
  • the inner mounting bushing 17 can also be mounted to the saw blade shaft 8 of the cutting machine via the drive key 18, as shown in Figures 6 and 7.
  • the first saw blade 3 is fixed to the outer mounting bushing 13 by the saw blade pin 16; the second saw blade 7 is pressed against the inner mounting bushing 17 by the pressing screw 9 and the saw blade pressing plate 10.
  • the frictional force generated by the pressing is fixed with respect to the inner mounting bushing 17 and the saw blade shaft 8.
  • the working object of the cutting machine is a soft material such as wood or plastic, it is sufficient to fix the second saw blade 7 by friction.
  • a hard material such as metal or stone, it can be used as shown in the figure.
  • the blade pin 19 shown in Figs. 6 and 7 fixes the second saw blade 7.
  • the inner mounting bushing 17 is disposed within the outer mounting bushing 13, and the bearing 14 is sandwiched between the inner mounting bushing 17 and the outer mounting bushing 13 to allow the outer mounting bushing 13 and the inner mounting bushing.
  • the 17 is relatively rotated and axially fixed relative to the outer mounting bushing 13 and the inner mounting bushing 17 by axial positioning means.
  • the axial positioning means comprises a hole retaining ring 15 on the outer mounting bushing 13 (apparently fixed in the inner ring groove of the outer mounting bushing 13) and a shoulder 131 and an inner mounting bushing.
  • the shaft retaining ring 12 on the 17 (apparently fixed in the outer ring groove of the inner mounting bushing 17) and the shoulder 171.
  • the axial relative positions between the two saw blades that is, the gap S between them - - It was fixed in this way.
  • the advantage of this method is that in order to ensure the accuracy and stability of the gap S, it is only necessary to ensure the dimension A on the outer mounting bushing 13 and the dimension B on the inner mounting bushing 17 during the machining process, wherein the dimension A is The axial distance between the shoulder 131 and the second blade mounting surface 132, the dimension B is the axial distance between the shoulder 171 and the first blade mounting surface 172.
  • the size B plus the axial height H of the bearing 14 minus the dimension A is equal to the blade gap S, and the height H is constant, so that the precise and stable blade gap S is completely ensured as long as the dimensions A and B are ensured.
  • the two saw blades together with the two mounting bushings and the bearing will form an integral assembly that is axially fixed to each other, this integral assembly with the saw blade shaft 8 and the transmission gear 6
  • One axial fixed connection is coupled to the other to maintain axial play, and is not affected by the influence of the two joints on the axial position at the same time, and the axial dimension error and installation error of the plurality of parts are accommodated by the play. Accumulation, thereby avoiding the influence on the blade gap S. Therefore, the present invention achieves precise and stable control of the blade gap S with a simple and low-cost technical solution.
  • the axial positioning device can take various alternative embodiments.
  • the inner mounting bushing 17 is not provided with a combination of a shaft retaining ring and a shoulder, but two shaft retaining rings are provided, which can also limit the bearing 14 and the inner mounting bushing.
  • a hole in the outer mounting bushing 13 is changed by a combination of a retaining ring and a shoulder to two retaining rings, and the bearing 14 and the outer mounting bushing 13 can also be restrained.
  • Axial relative position It is conceivable that the use of four retaining rings all without the shoulder is also an alternative embodiment of the axial positioning device. Those skilled in the art will appreciate that in these alternative embodiments, the calibration of dimensions A and B will vary accordingly.

Abstract

A concentric and reversible mounting apparatus for dual saw blades and a dual saw blade cutting machine having the mounting apparatus. The mounting apparatus comprises an outer mounting bushing (13) used for mounting a first saw blade (3), an inner mounting bushing (17) used for mounting a second saw blade (7) and provided in the outer mounting bushing, and a bearing (14) mounted between the outer mounting bushing and the inner mounting bushing. The bearing (14) and the outer mounting bushing, and the bearing and the inner mounting bushing are axially fixed together by means of an axial positioning apparatus. The axial gap between the dual saw blades is secured thereby. A transmission gear (6) of the dual saw blade cutting machine is coupled with the outer mounting bushing and a saw blade shaft (8) of the cutting machine is coupled with the inner mounting bushing, one of the above-mentioned two couplings is achieved by means of a transmission means permitting axial play. The mounting apparatus can ensure an accurate and stable saw blade clearance, and convenient mounting and use.

Description

同心逆转双锯片安装装置  Concentric reversal double saw blade mounting device
及具有该安装装置的双锯片切割机 技术领域  And double saw blade cutting machine with the same
本实用新型涉及双锯片切割机, 更具体地涉及双锯片切割机中的同心逆 转双锯片安装结构。 背景技术  The utility model relates to a double saw blade cutting machine, and more particularly to a concentric reverse double saw blade mounting structure in a double saw blade cutting machine. Background technique
同心逆转双锯片切割机可以切割常见的工程材料: 例如木材、 橡塑、 钢铁、 铝、 铜等, 因此适应性广泛。 而且具有切割过程冲击小、 震动小、 工件发热变形小等优点, 因此得到了迅速普及。  Concentric reversing double saw blade cutting machine can cut common engineering materials: for example, wood, rubber, steel, aluminum, copper, etc., so it is widely adaptable. Moreover, it has the advantages of small impact during the cutting process, small vibration, small heat deformation of the workpiece, and the like, and thus has been rapidly popularized.
在现有的双锯片切割机中, 两块锯片的安装结构有多种方案, 大多 采用分别与传动件固连在一起的安装结构, 如图 1所示。 这种安装结构包 括用于安装第一锯片的外安装衬套 1和用于安装第二锯片的内安装衬套 2, 二者的锯片安装面之间的轴向间隙是8。 内安装衬套 2设置在外安装衬 套 1之内, 二者反向旋转, 带动双锯片反向旋转。 外安装衬套 1与传动齿 轮 6固连以接受其传递的旋转运动, 而内安装衬套 2与锯片轴 8固连以接受 其传递的反向旋转运动。 传动齿轮 6通过轴承 68安装在锯片轴 8上。 可见 两个锯片的安装衬套是通过多个零件间接关联在一起的。 因此, 最终锯 片的实际轴向间隙 S是通过外安装衬套 1、 传动齿轮 6、 轴承 68、 锯片轴 8、 内安装衬套 2这样的零件序列来确定的。  In the existing double saw blade cutting machine, the mounting structure of the two saw blades has various solutions, and most of them adopt a mounting structure which is respectively fixedly connected with the transmission member, as shown in Fig. 1. This mounting structure includes an outer mounting bushing 1 for mounting the first saw blade and an inner mounting bushing 2 for mounting the second saw blade, the axial clearance between the saw mounting faces of the two being 8. The inner mounting bushing 2 is disposed inside the outer mounting bushing 1 and the two rotate in opposite directions to drive the double saw blade to rotate in the opposite direction. The outer mounting bushing 1 is fixedly coupled to the drive gear 6 to receive the rotational motion it transmits, and the inner mounting bushing 2 is fixedly coupled to the saw blade shaft 8 to receive the reverse rotational motion thereof. The drive gear 6 is mounted on the saw blade shaft 8 via a bearing 68. It can be seen that the mounting bushings of the two saw blades are indirectly linked by multiple parts. Therefore, the actual axial clearance S of the final saw blade is determined by a sequence of parts such as the outer mounting bushing 1, the transmission gear 6, the bearing 68, the saw blade shaft 8, and the inner mounting bushing 2.
由于两个锯片的安装衬套没有直接关联在一起, 所以有过多因素会 影响锯片的实际轴向间隙 S的准确和稳定, 包括上述多个零件的加工精 度、 安装过程中的误差都会造成锯片间隙 S不够准确, 而使用中造成的磨 损和安装位置的细微变动会造成锯片间隙 S不够稳定。 所以, 生产中较难 保证准确合适的锯片间隙, 使用中较难保证锯片间隙稳定, 这给双锯片 切割机对工件的加工质量和双锯片切割机的使用寿命都带来严重影响。  Since the mounting bushings of the two saw blades are not directly related, there are too many factors that affect the accuracy and stability of the actual axial clearance S of the saw blade, including the machining accuracy of the above multiple parts and the errors during the installation process. The blade gap S is not accurate enough, and the wear caused by the use and slight changes in the mounting position may cause the blade gap S to be insufficiently stable. Therefore, it is difficult to ensure accurate and appropriate blade gap in production, and it is difficult to ensure the stability of the blade gap during use, which has a serious impact on the processing quality of the workpiece and the service life of the double saw blade cutter. .
为了保证双锯片之间的准确间隙, CN202360580U采用了专用法兰轴 承, 将两个衬板有效地组合在一个法兰轴承上, 很好地解决了锯片间隙 问题, 但这种专用法兰轴承制造成本高。 CN102476221A采用了在双锯片之间设置钢珠的方式来保证锯片之 间的间隙, 但这种方式要求锯片上设置环形凹沟以容纳钢珠, 同样会增 加成本, 因为需要制造具有环形凹沟的特制锯片。 而且, 这种方式只能 保证锯片之间的间隙不会小于某个值, 却无法防止间隙因为前述各种因 素而增大。 实用新型内容 In order to ensure the accurate gap between the double saw blades, CN202360580U uses a special flange bearing to effectively combine the two lining plates on one flange bearing, which solves the problem of the blade gap well, but this special flange Bearing manufacturing costs are high. CN102476221A adopts a method of providing steel balls between the double saw blades to ensure the gap between the saw blades, but this method requires an annular groove on the saw blade to accommodate the steel balls, which also increases the cost because of the need to manufacture annular grooves. Special saw blade. Moreover, this method can only ensure that the gap between the saw blades is not less than a certain value, but it cannot prevent the gap from increasing due to various factors mentioned above. Utility model content
本实用新型针对上述情况, 设计了一种同心逆转双锯片的安装结构, 既能保证准确而稳定的锯片间隙, 又能做到安装使用方便且经济可靠。 同时, 本实用新型还设计了一种采用上述安装结构的双锯片切割机。  In view of the above situation, the utility model designs a concentric reversing double saw blade mounting structure, which can ensure accurate and stable saw blade gap, and can be installed and used conveniently and economically and reliably. At the same time, the utility model also designs a double saw blade cutting machine adopting the above installation structure.
本实用新型的同心逆转双锯片安装装置包括: 用于安装第一锯片的 外安装衬套、 设置于所述外安装衬套之内的用于安装第二锯片的内安装 衬套以及安装在所述外安装衬套和所述内安装衬套之间的轴承。 所述轴 承和所述外安装衬套之间以及所述轴承和所述内安装衬套之间通过轴向 定位装置相互轴向固定。 所述轴向定位装置可以通过设置于所述外安装 衬套或所述内安装衬套上的台肩和 /或挡圈的组合来实现。  The concentric reverse double saw blade mounting device of the present invention comprises: an outer mounting bushing for mounting a first saw blade, an inner mounting bushing for installing a second saw blade disposed inside the outer mounting bushing, and A bearing mounted between the outer mounting bushing and the inner mounting bushing. The bearing and the outer mounting bushing and between the bearing and the inner mounting bushing are axially fixed to each other by an axial positioning device. The axial positioning means can be realized by a combination of shoulders and/or retaining rings provided on the outer mounting bushing or the inner mounting bushing.
本实用新型的具有上述安装装置的双锯片切割机中, 所述外安装衬 套与所述切割机的传动齿轮联接, 所述内安装衬套与所述切割机的锯片 轴联接, 其中, 上述两处联接中的一处是通过允许轴向游隙的传动装置 实现的联接。 附图说明  In the double saw blade cutting machine of the present invention, the outer mounting bushing is coupled with a transmission gear of the cutting machine, and the inner mounting bushing is coupled with a saw blade shaft of the cutting machine, wherein One of the above two joints is a coupling achieved by a transmission that allows axial play. DRAWINGS
图 1显示了现有技术中较多采用的双锯片安装结构。  Figure 1 shows a dual saw blade mounting structure that is more commonly used in the prior art.
图 2显示了本实用新型的双锯片切割机的优选实施例, 其中采用了 本实用新型特有的同心逆转双锯片安装装置。  Fig. 2 shows a preferred embodiment of the double saw blade cutting machine of the present invention in which a concentric reverse double saw blade mounting device unique to the present invention is employed.
图 3单独详细地显示了图 2的实施例中的同心逆转双锯片安装装置。 图 4 显示了本实用新型的同心逆转双锯片安装装置的另一个实施 例。  Figure 3 shows in detail the concentric reversal double saw blade mounting device of the embodiment of Figure 2 in detail. Figure 4 shows another embodiment of the concentric reversing double saw blade mounting apparatus of the present invention.
图 5 显示了本实用新型的同心逆转双锯片安装装置的再一个实施 例。 Figure 5 shows a further implementation of the concentric reversing double saw blade mounting device of the present invention example.
图 6显示了本实用新型的同心逆转双锯片安装装置中, 外安装衬套 与切割机的传动齿轮联接的传动装置的另一个实施例, 以及内安装衬套 与切割机的锯片轴的另一种联接方式。  Figure 6 shows another embodiment of the transmission of the outer mounting bushing and the transmission gear of the cutting machine in the concentric reverse double saw blade mounting device of the present invention, and the saw blade shaft of the inner mounting bushing and the cutting machine Another way to connect.
图 7显示了本实用新型的同心逆转双锯片安装装置中, 外安装衬套 与切割机的传动齿轮联接的传动装置的再一个实施例。 具体实施方式  Fig. 7 shows still another embodiment of the transmission of the outer mounting bushing and the transmission gear of the cutting machine in the concentric reverse double saw blade mounting device of the present invention. detailed description
下面结合附图说明本实用新型的具体实施方式。  The specific embodiments of the present invention will be described below with reference to the accompanying drawings.
參首先说明本实用新型的双锯片安装装置主要包括的零件。  First, the parts mainly included in the double saw blade mounting device of the present invention will be described.
图 2从整体结构上显示了本实用新型的双锯片切割机的优选实施例, 其 中采用了本实用新型特有的同心逆转双锯片安装装置。从图中可见, 该安装装 置主要包括: 外安装衬套 13、 内安装衬套 17、 以及夹在外安装衬套 13和内安 装衬套 17之间的被轴向 (基于锯片轴 8的轴线)定位装置(包括多个实施例, 下文详述) 所固定的轴承 14。  Fig. 2 shows a preferred embodiment of the double saw blade cutter of the present invention from the overall structure, in which a concentric reverse double saw blade mounting device unique to the present invention is employed. As can be seen from the figure, the mounting device mainly comprises: an outer mounting bushing 13, an inner mounting bushing 17, and an axial direction sandwiched between the outer mounting bushing 13 and the inner mounting bushing 17 (based on the axis of the saw blade shaft 8) The positioning device (including a plurality of embodiments, detailed below) is a fixed bearing 14.
參下面继续参照图 2说明本实用新型的双锯片安装装置与切割机中其他 零件的连接关系。  Referring now to Figure 2, the connection relationship between the dual saw blade mounting device of the present invention and other components in the cutting machine will be described.
外安装衬套 13与切割机的传动齿轮 6相联接, 内安装衬套 17与切割机 的锯片轴 8联接。 由于本实用新型要通过固定内、外两个安装衬套之间的轴向 相对位置来固定两个锯片之间的间隙,所以以上两处联接中有且仅有一处是通 过允许轴向游隙的传动装置实现的联接。  The outer mounting bushing 13 is coupled to the drive gear 6 of the cutter, and the inner mounting bushing 17 is coupled to the saw blade shaft 8 of the cutter. Since the utility model fixes the gap between the two saw blades by fixing the axial relative positions between the inner and outer two mounting bushings, there is only one place in the above two joints to allow the axial travel. The coupling of the gap drive.
在图 2所示的优选实施例中, 内安装衬套 17与切割机的锯片轴 8的联接 是轴向固定的联接, 而外安装衬套 13与切割机的传动齿轮 6的联接是通过允 许轴向游隙的传动装置实现的联接。 具体而言, 外安装衬套 13是通过传动销 1 1插入传动齿轮 6上的开口槽 60中与之配合, 从而与传动齿轮 6旋接以接受 来自传动齿轮 6的旋转运动。传动销 1 1与传动齿轮 6上的开口槽 60之间留出 间隙, 作为容纳外安装衬套 13沿轴向上下活动的游隙。 为了防止这种游隙造 成零件之间的碰撞, 可以在外安装衬套 13与其上方的轴承之间设置例如橡胶 垫圈, 波形弹垫 36之类的缓冲件。 在图 6所示的允许游隙的传动装置的另一个实施例中, 外安装衬套 13上 设置有与所述传动齿轮 6上的键槽 (未图示) 配合的传动键 21。 在图 7所示 的允许游隙的传动装置的再一个实施例中, 外安装衬套 13上设置有与所述传 动齿轮 6上的键 (未图示) 配合的槽 20。 以上两种方式都是允许轴向游隙的 传动装置的可选实施例。 In the preferred embodiment shown in Figure 2, the coupling of the inner mounting bushing 17 to the saw blade shaft 8 of the cutting machine is an axially fixed coupling, and the coupling of the outer mounting bushing 13 to the drive gear 6 of the cutting machine is passed The coupling that allows the axial clearance of the transmission. Specifically, the outer mounting bushing 13 is engaged with the driving pin 6 by the driving pin 11 into the opening groove 60 of the transmission gear 6, thereby being screwed with the transmission gear 6 to receive the rotational motion from the transmission gear 6. A gap is left between the driving pin 11 and the opening groove 60 in the transmission gear 6, as a clearance for accommodating the outer mounting bushing 13 to move up and down in the axial direction. In order to prevent such a play from causing a collision between the parts, a cushioning member such as a rubber washer or a wave spring pad 36 may be disposed between the outer mounting bushing 13 and the bearing above it. In another embodiment of the transmission-enabled transmission shown in Fig. 6, the outer mounting bushing 13 is provided with a transmission key 21 that cooperates with a keyway (not shown) on the transmission gear 6. In still another embodiment of the transmission-enabled transmission shown in Figure 7, the outer mounting bushing 13 is provided with a slot 20 that mates with a key (not shown) on the drive gear 6. Both of the above are alternative embodiments of the transmission that allows for axial play.
可以理解,内安装衬套 17也可以通过传动键 18安装在切割机的锯片轴 8 上, 如图 6和 7中所示。  It will be appreciated that the inner mounting bushing 17 can also be mounted to the saw blade shaft 8 of the cutting machine via the drive key 18, as shown in Figures 6 and 7.
图 2的优选实施例中, 第一锯片 3通过锯片销 16固定到外安装衬套 13 上; 第二锯片 7被压紧螺钉 9和锯片压板 10压紧在内安装衬套 17上, 依靠压 紧产生的摩擦力相对于内安装衬套 17和锯片轴 8固定。 可以理解, 如果切割 机工作对象是木材、塑料之类的较软材料,靠摩擦力固定第二锯片 7是够用的, 如针对金属、 石材之类的较硬材料, 则可以采用如图 6和 7所示的锯片销 19 来固定第二锯片 7。  In the preferred embodiment of Fig. 2, the first saw blade 3 is fixed to the outer mounting bushing 13 by the saw blade pin 16; the second saw blade 7 is pressed against the inner mounting bushing 17 by the pressing screw 9 and the saw blade pressing plate 10. Upper, the frictional force generated by the pressing is fixed with respect to the inner mounting bushing 17 and the saw blade shaft 8. It can be understood that if the working object of the cutting machine is a soft material such as wood or plastic, it is sufficient to fix the second saw blade 7 by friction. For a hard material such as metal or stone, it can be used as shown in the figure. The blade pin 19 shown in Figs. 6 and 7 fixes the second saw blade 7.
參下面参照图 3-5 说明本实用新型的双锯片安装装置内部零件之间的连 接关系。  Referring to Figures 3-5, the connection between the internal parts of the dual saw blade mounting device of the present invention will be described.
如图 3所示, 内安装衬套 17设置在外安装衬套 13之内, 轴承 14被夹在 内安装衬套 17和外安装衬套 13之间以允许外安装衬套 13和内安装衬套 17相 对转动,并且通过轴向定位装置相对于外安装衬套 13和内安装衬套 17轴向固 定。 在图 3所示的实施例中, 轴向定位装置包括外安装衬套 13上的孔用挡圈 15 (显然固定在外安装衬套 13的内环槽中)和台肩 131以及内安装衬套 17上 的轴用挡圈 12 (显然固定在内安装衬套 17的外环槽中) 和台肩 171。 上述四 个部件使得轴承 14完全相对于外安装衬套 13和内安装衬套 17轴向固定, 也 就使得外安装衬套 13和内安装衬套 17之间的轴向相对位置得到固定。  As shown in FIG. 3, the inner mounting bushing 17 is disposed within the outer mounting bushing 13, and the bearing 14 is sandwiched between the inner mounting bushing 17 and the outer mounting bushing 13 to allow the outer mounting bushing 13 and the inner mounting bushing. The 17 is relatively rotated and axially fixed relative to the outer mounting bushing 13 and the inner mounting bushing 17 by axial positioning means. In the embodiment shown in FIG. 3, the axial positioning means comprises a hole retaining ring 15 on the outer mounting bushing 13 (apparently fixed in the inner ring groove of the outer mounting bushing 13) and a shoulder 131 and an inner mounting bushing. The shaft retaining ring 12 on the 17 (apparently fixed in the outer ring groove of the inner mounting bushing 17) and the shoulder 171. The above four components allow the bearing 14 to be axially fixed completely with respect to the outer mounting bushing 13 and the inner mounting bushing 17, and the axial relative position between the outer mounting bushing 13 and the inner mounting bushing 17 is fixed.
由于第一锯片 3和第二锯片 7分别安装在外安装衬套 13和内安装衬套 17 上, 所以两个锯片之间的轴向相对位置——亦即它们之间的间隙 S——就以这 种方式被固定了。 这种方式的好处在于, 为了保证这个间隙 S的准确和稳定, 只需要在加工过程中保证外安装衬套 13上的尺寸 A和内安装衬套 17上的尺 寸 B即可, 其中尺寸 A为台肩 131与第二锯片安装面 132之间的轴向距离, 尺寸 B为台肩 171与第一锯片安装面 172之间的轴向距离。其原因在于,尺寸 B加上轴承 14的轴向高度 H再减去尺寸 A就等于锯片间隙 S, 而高度 H是一 定的, 因此只要保证了尺寸 A和 B就完全保证了精确稳定的锯片间隙 S。 Since the first saw blade 3 and the second saw blade 7 are mounted on the outer mounting bushing 13 and the inner mounting bushing 17, respectively, the axial relative positions between the two saw blades, that is, the gap S between them - - It was fixed in this way. The advantage of this method is that in order to ensure the accuracy and stability of the gap S, it is only necessary to ensure the dimension A on the outer mounting bushing 13 and the dimension B on the inner mounting bushing 17 during the machining process, wherein the dimension A is The axial distance between the shoulder 131 and the second blade mounting surface 132, the dimension B is the axial distance between the shoulder 171 and the first blade mounting surface 172. The reason is that the size B plus the axial height H of the bearing 14 minus the dimension A is equal to the blade gap S, and the height H is constant, so that the precise and stable blade gap S is completely ensured as long as the dimensions A and B are ensured.
如背景技术部分所述, 在现有技术中, 有过多因素会影响锯片间隙 S的 准确和稳定, 而本实用新型的结构排除了这些因素的影响, 仅依赖于尺寸 A 和 B的加工精度, 这就使得影响锯片间隙 S的因素减到了最少。 本领域技术 人员能够理解, 保证尺寸 A和 B的加工精度是相对简单容易的, 不需要付出 额外的成本。 由于前文所述的轴向游隙的存在, 两个锯片连同两个安装衬套以 及轴承将形成一个在轴向上相互固定的整体组件,这个整体组件与锯片轴 8和 传动齿轮 6当中的一个轴向固定联接而与另一个保持轴向游隙地联接,不会同 时受到两处联接对轴向位置的影响而产生冲突,用游隙容纳了多个零件的轴向 尺寸误差和安装误差的累积, 从而避免对锯片间隙 S造成影响。 因此, 本实用 新型以简单低成本的技术方案实现了对锯片间隙 S精确而稳定的控制。  As described in the background section, in the prior art, there are too many factors that affect the accuracy and stability of the blade gap S, and the structure of the present invention excludes the influence of these factors, and only depends on the processing of the sizes A and B. Accuracy, which minimizes the factors affecting the blade gap S. Those skilled in the art will appreciate that it is relatively simple and easy to ensure the machining accuracy of dimensions A and B without incurring additional costs. Due to the presence of the axial play described above, the two saw blades together with the two mounting bushings and the bearing will form an integral assembly that is axially fixed to each other, this integral assembly with the saw blade shaft 8 and the transmission gear 6 One axial fixed connection is coupled to the other to maintain axial play, and is not affected by the influence of the two joints on the axial position at the same time, and the axial dimension error and installation error of the plurality of parts are accommodated by the play. Accumulation, thereby avoiding the influence on the blade gap S. Therefore, the present invention achieves precise and stable control of the blade gap S with a simple and low-cost technical solution.
可以理解, 除了图 2图 3所示的优选实施例, 轴向定位装置还可以采取 各种可选实施例。 例如图 4中的实施例, 内安装衬套 17上不是设置的一个轴 用挡圈和 个台肩的组合, 而是设置了两个轴用挡圈, 同样可以限制轴承 14 与内安装衬套 17之间的轴向相对位置。 而图 5中的实施例, 则将外安装衬套 13 上的一个孔用挡圈和一个台肩的组合改为了两个孔用挡圈, 同样可以限制 轴承 14与外安装衬套 13之间的轴向相对位置。可以想象, 全部采用四个挡圈 而不用台肩也是轴向定位装置的一种可选实施例。 本领域技术人员可以理解, 在上述这些可选实施例中, 尺寸 A和 B的标定将发生相应的变化。  It will be appreciated that in addition to the preferred embodiment illustrated in Figure 2 and Figure 3, the axial positioning device can take various alternative embodiments. For example, in the embodiment of FIG. 4, the inner mounting bushing 17 is not provided with a combination of a shaft retaining ring and a shoulder, but two shaft retaining rings are provided, which can also limit the bearing 14 and the inner mounting bushing. Axial relative position between 17. In the embodiment of Fig. 5, a hole in the outer mounting bushing 13 is changed by a combination of a retaining ring and a shoulder to two retaining rings, and the bearing 14 and the outer mounting bushing 13 can also be restrained. Axial relative position. It is conceivable that the use of four retaining rings all without the shoulder is also an alternative embodiment of the axial positioning device. Those skilled in the art will appreciate that in these alternative embodiments, the calibration of dimensions A and B will vary accordingly.
根据上述说明和相关附图所教导的有益效果, 本发明所属领域的技术人 员将会想到本发明的许多修改形式和其他实施例。 因此应当理解, 本发明并非 仅限于本文所公开的具体实施例,并且修改形式和其他实施例将包括在所附权 利要求书的范围内。虽然本文采用了特定的术语, 但这些术语仅用于一般性和 描述性目的, 而不构成任何限制。  Many modifications and other embodiments of the invention will be apparent to those skilled in the <RTIgt; Therefore, it is intended that the invention that the invention Although specific terms are employed herein, they are used for general and descriptive purposes only and not limiting.

Claims

权利要求书 Claim
1. 一种同心逆转双锯片安装装置, 包括: 1. A concentric reversing double saw blade mounting device, comprising:
外安装衬套 (13) , 其用于安装第一锯片 (3) ;  An outer mounting bushing (13) for mounting the first saw blade (3);
内安装衬套 (17) , 其用于安装第二锯片 (7) , 并设置于所述外安 装衬套 (13) 内;  An inner mounting bushing (17) for mounting the second saw blade (7) and disposed in the outer mounting bushing (13);
其特征在于, 所述安装装置还包括:  The mounting device further includes:
轴承(14), 其安装在所述外安装衬套(13)和所述内安装衬套(17) 之间以允许所述外安装衬套 (13) 和所述内安装衬套 (17) 相对转动, 并且通过轴向定位装置 (12,15,131,171) 相对于所述外安装衬套 (13) 和所述内安装衬套 (17) 轴向固定。  a bearing (14) mounted between the outer mounting bushing (13) and the inner mounting bushing (17) to allow the outer mounting bushing (13) and the inner mounting bushing (17) Relatively rotated, and axially fixed relative to the outer mounting bushing (13) and the inner mounting bushing (17) by axial positioning means (12, 15, 131, 171).
2. 如权利要求 1所述的同心逆转双锯片安装装置, 其特征在于, 所 述轴向定位装置包括所述外安装衬套 (13) 上的孔用挡圈 (15) 。 2. The concentric reverse double saw blade mounting apparatus according to claim 1, wherein the axial positioning means comprises a hole retaining ring (15) on the outer mounting bushing (13).
3. 如权利要求 2所述的同心逆转双锯片安装装置, 其特征在于, 所 述轴向定位装置还包括所述外安装衬套 (13) 上的台肩 (131) 。  3. The concentric reversal double saw blade mounting apparatus according to claim 2, wherein the axial positioning device further comprises a shoulder (131) on the outer mounting bushing (13).
4. 如权利要求 3所述的同心逆转双锯片安装装置, 其特征在于, 所 述轴向定位装置还包括所述内安装衬套 (17) 上的轴用挡圈 (12) 。  4. The concentric reverse double saw blade mounting apparatus according to claim 3, wherein the axial positioning device further comprises a shaft retaining ring (12) on the inner mounting bushing (17).
5. 如权利要求 3或 4所述的同心逆转双锯片安装装置,其特征在于, 所述轴向定位装置还包括所述内安装衬套 (17) 上的台肩 (171) 。  The concentric reverse double saw blade mounting device according to claim 3 or 4, wherein the axial positioning device further comprises a shoulder (171) on the inner mounting bushing (17).
6. 如权利要求 1所述的同心逆转双锯片安装装置, 其特征在于, 第 一锯片 (3) 通过锯片销 (16) 安装到所述外安装衬套 (13) 上。  6. A concentric reverse double saw blade mounting apparatus according to claim 1, wherein the first saw blade (3) is mounted to the outer mounting bushing (13) by a saw blade pin (16).
7. 如权利要求 6所述的同心逆转双锯片安装装置, 其特征在于, 第 二锯片 (7) 通过锯片销 (19) 安装到所述内安装衬套 (17) 上。 7. Concentric reverse double saw blade mounting device according to claim 6, characterized in that the second saw blade (7) is mounted to the inner mounting bushing (17) by a saw blade pin (19).
8. 如权利要求 6所述的同心逆转双锯片安装装置, 其特征在于, 第 二锯片 (7) 通过压紧螺钉 (9) 和锯片压板 (10) 安装到所述内安装衬 套 (17) 上。 8. The concentric reverse double saw blade mounting device according to claim 6, wherein the second saw blade (7) is mounted to the inner mounting bushing by a pressing screw (9) and a blade pressing plate (10) (17) Upper.
9. 一种双锯片切割机, 其具有如权利要求 1-8中任一项所述的同心 逆转双锯片安装装置, 所述外安装衬套 (13) 与所述切割机的传动齿轮A double saw blade cutting machine having the concentric reverse double saw blade mounting device according to any one of claims 1-8, the outer mounting bushing (13) and the transmission gear of the cutting machine
(6) 联接, 所述内安装衬套 (17) 与所述切割机的锯片轴 (8) 联接, 其中, 上述两处联接中的一处是通过允许轴向游隙的传动装置实现的联 接。 (6) coupling, the inner mounting bushing (17) is coupled to the saw blade shaft (8) of the cutting machine, wherein one of the two joints is realized by a transmission allowing axial play Join.
10. 如权利要求 9所述的双锯片切割机,其中,所述外安装衬套(13) 与所述切割机的传动齿轮 (6) 联接是通过允许轴向游隙的传动装置10. The double saw blade cutter of claim 9, wherein the outer mounting bushing (13) is coupled to the drive gear (6) of the cutter by a transmission that allows axial play
( 11,60,21,20)实现的联接,所述允许轴向游隙的传动装置( 11,60,21,20) 包括与传动齿轮 (6) 上的开口槽 (60) 配合的传动销 (11) 、 与所述传 动齿轮 (6) 上的键槽配合的传动键 (21) 、 或者与所述传动齿轮 (6) 上的键配合的槽 (20) 。 (11, 60, 21, 20) achieved coupling, the transmission (11, 60, 21, 20) allowing axial play includes a drive pin that cooperates with an open slot (60) on the drive gear (6) (11), a transmission key (21) that cooperates with a keyway on the transmission gear (6), or a groove (20) that engages with a key on the transmission gear (6).
PCT/CN2013/078348 2013-03-20 2013-06-28 Concentric and reversible mounting apparatus for dual saw blades and dual saw blade cutting machine having mounting apparatus WO2014146376A1 (en)

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CN201320135922.4 2013-03-20

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CN103921254B (en) * 2014-05-06 2015-08-12 重庆钢铁(集团)有限责任公司 Shaped steel cold saw blade installs auxiliary equipment

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