WO2014141768A1 - Contact and electronic component - Google Patents

Contact and electronic component Download PDF

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Publication number
WO2014141768A1
WO2014141768A1 PCT/JP2014/052301 JP2014052301W WO2014141768A1 WO 2014141768 A1 WO2014141768 A1 WO 2014141768A1 JP 2014052301 W JP2014052301 W JP 2014052301W WO 2014141768 A1 WO2014141768 A1 WO 2014141768A1
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WO
WIPO (PCT)
Prior art keywords
contact
terminal plate
joint
present
joining
Prior art date
Application number
PCT/JP2014/052301
Other languages
French (fr)
Japanese (ja)
Inventor
学 芝山
幸二 ▲高▼見
Original Assignee
オムロン株式会社
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Publication date
Application filed by オムロン株式会社 filed Critical オムロン株式会社
Publication of WO2014141768A1 publication Critical patent/WO2014141768A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/06Contacts characterised by the shape or structure of the contact-making surface, e.g. grooved
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/54Contact arrangements
    • H01H50/548Contact arrangements for miniaturised relays

Definitions

  • the present invention relates to a contactor and an electronic component. Specifically, the present invention relates to a contact whose electrical endurance performance is improved by intentionally warping the end of a contact by energization opening and closing, and an electronic component using the contact.
  • relays and switches that are commercially available use contacts.
  • relays and switches are also required to be small and thin.
  • the head thickness of the contacts attached to the spring material of the relay or switch is gradually becoming thinner.
  • the load on the contacts has increased.
  • General contacts have a rivet shape, and the diameter differs between the side that contacts the opposing contact (head) and the side that deforms by caulking (leg). Therefore, the outer peripheral part of the head warps when the contact is heated by energization opening and closing.
  • the contact may cause a welding failure due to the arc concentrating on the warped portion, the contact behavior changing, the contact area increasing, and the like. Further, since the contact is warped and the contact area is increased, welding occurs, so that there is a problem that an expensive contact material is left and a failure occurs.
  • Patent Document 1 a method of reducing the difference between the head diameter and the foot diameter of the contact by providing a taper at the opening edge on the rivet contact insertion side
  • Patent Document 2 a method of forming the caulking portion of the contact eccentrically in the arc driving direction
  • Japanese Patent Publication Japanese Patent Laid-Open No. 63-174228 (published July 18, 1988)” Japanese Patent Publication “Japanese Patent Laid-Open No. Sho 62-234811 (Published on Oct. 15, 1987)”
  • Patent Document 1 can reduce the generation speed of the warp because the beam length of the non-joining portion (the portion of the contact portion that does not participate in joining with the terminal or the like) can be reduced. As the head wears down, there is a problem that warping occurs due to a reduction in head thickness.
  • the present invention has been made in view of the above-described conventional problems, and the object thereof is a contact having improved electrical durability performance by intentionally deflecting the end of the contact by energization switching, and It is to provide an electronic component using this.
  • a contact according to the present invention is a contact comprising a contact and a terminal plate,
  • the contact includes a joining portion that joins the terminal plate, and a non-joining portion that does not participate in joining the terminal plate,
  • the thickness of the non-joined part is h
  • B is the maximum length of the joint in the cross section in which the contact is cut by a plane parallel to the joint between the joint and the terminal plate;
  • the present invention has an effect that the failure due to welding between the contacts can be reduced and the opening / closing performance of a switch or the like can be remarkably improved. Furthermore, since the wear occurs at the center of the contact after the end of the non-joint portion provided in the contact is exhausted, there is an effect that the expensive silver material used for the contact can be used up.
  • FIG. 1 is a longitudinal cross-sectional view of a contact
  • FIG. 1 is a cross-sectional view. It is the perspective view which showed typically the external appearance of the contact with which the contactor concerning 1st embodiment of this invention is provided.
  • FIG. 4 is a longitudinal cross-sectional view of a contact
  • FIG. 4 is a cross-sectional view.
  • FIG. 5 It is a schematic diagram which shows the contact with which the contact concerning 3rd embodiment of this invention is provided
  • (a) of FIG. 5 is a longitudinal cross-sectional view of a contact
  • (b) of FIG. 5 is a cross-sectional view.
  • FIG. 5 is a graph created for the contacts a to f and the comparative contacts a to f according to the present invention, based on the test results, with ⁇ calculated from the equation 1 on the horizontal axis and the number of opening and closing on the vertical axis.
  • the contact according to the present invention is a contact comprising a contact and a terminal plate,
  • the contact includes a joining portion that joins the terminal plate, and a non-joining portion that does not participate in joining the terminal plate,
  • the thickness of the non-joined part is h
  • B is the maximum length of the joint in the cross section obtained by cutting the contact by a plane parallel to the joint between the joint and the terminal plate;
  • the contact according to the present invention includes a contact and a terminal plate.
  • the contact preferably includes a silver alloy as a material. Thereby, the electrical conductivity of the said contact can be made high.
  • the silver alloy is not particularly limited as long as it is a general silver alloy (AgNi series, AgSn series, etc.).
  • the Young's modulus of the AgSn alloy is 315 to 380 MPa, and the Young's modulus of AgNi is 250 to 400 MPa.
  • the terminal board is not particularly limited, and for example, a conventionally known terminal board mainly composed of copper or the like can be used.
  • FIGS. 1A and 1B are schematic views showing a contact 1 provided in the contact 100 according to the first embodiment.
  • FIG. 1A is a longitudinal sectional view of the contact 1, and FIG. It is a cross-sectional view.
  • FIG. 2 is a perspective view schematically showing the appearance of the contact 1.
  • FIG. 3 is a schematic diagram showing a longitudinal section showing a state in which the contact 1 is joined to the terminal plate 4.
  • the contact 1 includes a joint portion 2 that joins the terminal plate 4 and a non-joint portion 3 that does not participate in joining the terminal plate 4. As shown in FIG. 3, the contact 1 is joined to the terminal plate 4 by the joint 2.
  • the joining method is not particularly limited, and methods such as resistance welding and brazing can be used.
  • the junction 2 is preferably located at the center of the contact 1 as much as possible, for example, as shown in FIGS.
  • the joint 2 may be provided at a position eccentric from the center in the contact 1.
  • the contact point disclosed in Patent Document 2 is a rivet contact point
  • misalignment is likely to occur when it is fixed to the round hole.
  • the contact 1 has a so-called tape shape instead of a rivet shape in the present invention, the feeding direction is determined. Therefore, even if the joint portion 2 is provided at a position that is eccentric from the center in the contact 1, there is almost no fear that the position shift occurs.
  • the non-joining part 3 may be in contact with the terminal plate 4, or a space may exist between the non-joining part 3 and the terminal plate 4. No connection force is applied between the terminal board 4 and the terminal board 4. That is, the contact 1 is joined to the terminal plate 4 only by the joint 2.
  • the said cross section can be obtained by cut
  • FIG. 3 The longitudinal section can be obtained by cutting the contact 1 by a plane perpendicular to the joint surface 5 between the joint portion 2 and the terminal plate 4.
  • the joint surface 5 is formed by fixing the mutually facing surfaces of the joint portion 2 and the terminal plate 4 by resistance welding or the like.
  • the contact according to the present invention needs to satisfy the above formula 1.
  • the head of the contact (corresponding to the non-joined portion 3 in the contact 1) is usually consumed.
  • the wear occurs, the contact area between the contact points facing each other increases.
  • the fixed contacts are warped, the contacts that are opposed to each other are welded, and it is difficult to separate the contacts by simply turning off the switch.
  • the contact according to the present invention satisfies the above formula 1, when the contact 1 provided in the contact 100 is subjected to energization opening and closing, the head of the contact is not first consumed like a conventional contact. In other words, the non-joining portion 3 included in the contact 1 warps in the direction of the contact point facing the contact point 1.
  • the contact area between the contacts can be reduced. Therefore, welding between the contacts is unlikely to occur, and for example, it is possible to maintain a long time during which the contacts can be separated only by a force for separating the contacts when no current is flowing.
  • the “end portion of the non-joining portion” means that the base portion of the joining portion 2 (boundary between the joining portion 2 and the non-joining portion 3) is formed at the contact 1 in the longitudinal section.
  • a region obtained by removing the contact center portion 3 ′ from the non-joining portion 3 corresponds to the end portion of the non-joining portion 3.
  • h is the thickness of the non-joining part 3, and in the longitudinal section in which the contact 1 is cut by a plane perpendicular to the joining surface 5 between the joining part 2 and the terminal plate 4 as shown in FIG. 3 can be obtained by measuring the length of the perpendicular drawn from the base of the joint 2 on the surface opposite to the surface where the joint 2 is present.
  • h is 0.36 mm.
  • Equation 1 b is the maximum length of the joint 2 in a cross section obtained by cutting the contact 1 with a plane parallel to the joint surface 5 between the joint 2 and the terminal plate 4.
  • the cross section is, for example, the surface shown in FIG.
  • L is the maximum length of the non-joining part 3 in the said cross section.
  • Maximum length of the joint refers to a tangent drawn to the shape obtained by connecting the outermost points of the cross-sectional shape of the joint 2 found in the cross section, and the outer peripheral portion of the non-joint 3 It is the length between the crossing points and the length that can maximize the length of the non-joined portion.
  • the “length of the non-joined portion” refers to the length of a perpendicular line extending from the outer peripheral portion of the non-joined portion 3 to the intersection point located on the tangent line in the cross section.
  • the cross-sectional shape of the joint 2 is a rectangle.
  • the shape obtained by connecting the outermost points of the rectangle is the outer periphery of the rectangle (four sides of the rectangle).
  • the tangent drawn with respect to the shape corresponds to the tangent drawn with respect to the two long sides and the tangent drawn with respect to the two short sides. At this time, each tangent is obtained by extending each side of the rectangle. And about each tangent, two intersections with the outer peripheral part (in this case, a square side) of the non-joining part 3 are obtained (in this case, an intersection corresponds with the vertex of a rectangle).
  • the perpendicular line can be drawn from the outer peripheral portion of the non-joining portion 3 between the intersection points a and a 'or between the intersection points c and c'.
  • the length of the perpendicular line (L shown in the figure) between the intersection points a and a ′ or between the intersection points c and c ′ from the outer peripheral portion of the non-joining portion 3 is from the outer peripheral portion of the non-joining portion 3 to the tangent line. This is the maximum length of the perpendicular drawn between the intersections.
  • the maximum length of the joint portion 2 is the length between the intersection points a and a 'or between the intersection points c and c' (b shown in the figure).
  • the maximum length of the non-joining portion 3 is the length of the perpendicular line (L in the figure) drawn from the outer periphery of the non-joining portion 3 between the intersection points a and a 'or between the intersection points c and c'.
  • the “maximum length of the non-joined portion” is the longest length of the “length of the non-joined portion”. In other words, in the cross section, it refers to the longest length among the lengths of the perpendiculars drawn from the outer peripheral portion of the non-joining portion 3 with respect to the tangent line defining the b.
  • the length of the perpendicular drawn from the side of the non-joint portion 3 parallel to the long side corresponds to the long side of the joint portion 2 that is rectangular. Therefore, L shown in the figure is the maximum length of the non-joining portion 3.
  • FIG. 4 is a schematic view showing a contact included in the contact according to the second embodiment of the present invention, and is a longitudinal sectional view (FIG. 4A) and a cross-section of the contact 1a whose joint surface has a circular shape.
  • FIG. 4 is a plan view ((b) of FIG. 4).
  • the cross-sectional shape of the joint 2 is a circle.
  • the shape obtained by connecting the outermost points of the circle is the outer periphery of the circle.
  • the tangent drawn with respect to the outer periphery of the circle corresponds to, for example, the tangent A shown in FIG.
  • the length of the perpendicular line between the intersections a and a 'located on the tangent line A from the outer peripheral portion (circumference in this case) of the non-joined portion 3 is constant at L shown in the figure.
  • the maximum length of the non-joined portion 3 is L shown in the figure
  • the maximum length of the joined portion 2 is the length between the intersection points a and a ′ of the joined portion 2 that is a circle (b shown in the figure).
  • FIG. 5 is a schematic view showing a contact provided in the contact according to the third embodiment of the present invention, in which the shape of the joining surface is a circle, and there is a space between the joined portion and the non-joined portion.
  • 1b shows a longitudinal sectional view (FIG. 5 (a)) and a transverse sectional view (FIG. 5 (b)).
  • the cross-sectional shape of the joint 2 is a circle, and a space 6 exists between the joint 2 and the non-joint 3.
  • the shape obtained by connecting the outermost points of the circle which is the cross-sectional shape of the joint portion 2 is the outer periphery of the circle.
  • the tangent drawn with respect to the outer periphery of the circle corresponds to, for example, the tangent A shown in FIG. As intersections between the tangent line A and the outer peripheral portion of the non-joining portion 3, a and a ′ shown in FIG.
  • the length of the perpendicular line between the intersections a and a 'located on the tangent line A from the outer peripheral portion (circumference in this case) of the non-joined portion 3 is constant at L shown in the figure.
  • the maximum length of the non-joining portion 3 is L shown in the figure
  • the maximum length of the joining portion 2 is the length between the intersection points a and a ′ of the joining portion 2 that is a circle (b shown in the drawing).
  • FIG. 5 shows the longitudinal cross-section which cut
  • FIG. 1 b a space 6 exists between the joint 2 and the non-joint 3. Therefore, the thickness of the non-joining part 3 is the length of a perpendicular line extending from the base of the joining part 2 to the surface of the non-joining part 3 opposite to the surface where the joining part 2 exists. It becomes.
  • FIG. 6 is a schematic diagram illustrating a cross-sectional view of a contact provided in the contact according to the fourth embodiment.
  • the joint 2 has a square cross-sectional shape, and the shape obtained by connecting the outermost points of the cross-sectional shape is a square outer periphery (four sides).
  • intersections of the tangent line (corresponding to the square side) drawn with respect to the outer periphery of the square and the non-joined portion 3 are a and a ′ shown in the figure.
  • the longest length of the perpendicular line extending from the outer peripheral part of the non-joint part 3 to the intersections a and a ′ located on the tangent line is the perpendicular line drawn from the apex of the non-joint part 3. .
  • the length of the perpendicular (L shown in the figure) is the maximum length of the non-joined portion 3.
  • b in the figure which is the length between the intersection points a and a ′ and can maximize the length of the non-joined portion 3, is the maximum length of the joined portion.
  • FIG. 7 is a schematic diagram illustrating a cross-sectional view of a contact provided in the contact according to the fifth embodiment.
  • the contact 1d shown in FIG. 7 includes three joints, and the cross-sectional shape of the joints is such that the three joints 2a to 2c are located at the vertices of an isosceles triangle.
  • the shape obtained by connecting the outermost points of the cross-sectional shape is an isosceles triangle, and the tangent line drawn to the isosceles triangle is a straight line obtained by extending each side of the isosceles triangle.
  • the length of the perpendicular (L shown in the figure) is the maximum length of the non-joined portion 3. Then, if b in the figure which is the length between the intersection points a and a ′ and can maximize the length of the non-joined portion 3 is the “maximum length of the joined portion”. Good.
  • FIG. 8 is a schematic diagram showing a cross section of a contact provided in the contact according to the sixth embodiment.
  • the joint 2 of the contact 1e shown in FIG. 8 has a star shape in cross section.
  • the shape obtained by connecting the outermost points of the star shape is a pentagon indicated by a dotted line in the figure, and the tangent line drawn to the pentagon is a straight line obtained by extending each side of the pentagon.
  • the length of the perpendicular (L shown in the figure) is the maximum length of the non-joined portion 3. Then, if b in the figure which is the length between the intersection points a and a ′ and can maximize the length of the non-joined portion 3 is the “maximum length of the joined portion”. Good.
  • the cross-sectional shape of the joint portion 2 is not particularly limited, and based on the shape obtained by connecting the outermost points of the cross-sectional shape of the joint portion 2 seen in the cross section.
  • the maximum length of the part 2 and the maximum length of the non-joining part 3 can be obtained.
  • L, b, and h in Formula 1 can be determined.
  • the measuring method of said L, b, and h is not specifically limited.
  • the measured values of L, b, and h can be obtained by using a conventionally known micrometer or the like.
  • the contact 100 according to the present invention has a structure in which the non-joining portion 3 is likely to warp in order to satisfy Formula 1. In other words, the non-joining portion 3 is intentionally easily warped. Since the shape of the joint 2 when the joint 2 of the contact 1 is joined to the terminal plate 4 is controlled so as to satisfy the formula 1, the contact 100 according to the present invention is a conventional contact. It is an electric contact with improved electrical durability than the child.
  • Formula 1 is provided to evaluate the ease of bending of the contact and serves as an index of the ease of warping of the contact.
  • the phenomenon of warping of the non-joined part 3 as warping of the cantilever beam Chapter 7 of “How to determine the design calculation formula and specifications of a thin leaf spring” defined in JIS B2713 (2009). This is derived with reference to section 1 (a).
  • the warpage amount ⁇ can be expressed by the following formula A by converting the formula (1) defined in Chapter 7 section 7.1 (a) of JIS B2713.
  • L, b, and h are as described above.
  • the factors related to the contact shape factors involved in the shape change due to the warping of the contact
  • (L / h) 3 / b (unit: 1 / mm) in the formula A was used as an index of ease of bending.
  • ⁇ (1 / mm) (L / h) 3 /b>1.87.
  • the relationship between ⁇ and the number of opening and closing of the switch using the contact according to the present invention is measured. This is based on the fact that the number of times of opening and closing is better than that of the conventional switch even under the condition of applying. In other words, since the contact according to the present invention satisfies Equation 1, it is possible to greatly increase the number of times of opening and closing until a welding failure or contact failure occurs.
  • the contact 1 provided in the contact 100 according to the present invention has a completely different structure from such a conventionally known rivet contact.
  • the contact 1 of the contactor 100 forms the bonding surface 5 with the terminal plate 4 only by the bonding portion 2 and the non-bonding portion 3 faces.
  • the shape tends to warp toward the contact side.
  • the end of the non-joining part 3 comes into contact with the head of the opposing contact and the contact area can be reduced, so that the number of times of opening and closing can be greatly increased.
  • the problem that the contact 1 drops off from the terminal board 4 does not occur as shown in the embodiments described later.
  • the ⁇ is preferably 2.25 (1 / mm) or more and 4.25 (1 / mm) or less.
  • the number of times that contacts can be opened and closed described in the catalogs of each manufacturer is generally 100,000 times, when the contact 100 according to the present invention is used, it is sufficient as shown in the examples described later. Even under conditions of excessive overloading, it was possible to achieve 100,000 switching times of 130% increase or more.
  • the above ⁇ may exceed 4.25 (1 / mm). Since there is a possibility that the number of times of opening and closing can be further increased from the results of examples described later, the problem of the present invention can also be solved in this case. However, since the joint surface 5 becomes narrower, the ⁇ is preferably 2.25 (1 / mm) or more and 4.25 (1 / mm) or less in order to make it difficult for the contact to drop off.
  • can be made larger than 4.25 (1 / mm) by making the width of the joint portion 2 constant and increasing the L, but the silver alloy which is the main component of the contact 1 is Since it is expensive, the ⁇ is preferably 2.25 (1 / mm) or more and 4.25 (1 / mm) or less from the viewpoint of cost.
  • the “width of the joint 2” is the length indicated by d in FIG.
  • the contact 100 according to the present invention may be a fixed contact or a movable contact, but is preferably a fixed contact. Even when the contact 100 is used as a movable contact, for example, in a switch, only the end of the non-joining portion 3 provided in the contact 1 of the contact 100 can be brought into contact with the contact head of the opposing fixed contact. The effects of the present invention can be achieved.
  • the contact 1 included in the contact 100 according to the present invention has a characteristic that the non-joining portion 3 is easily warped in order to satisfy Expression 1 as described above.
  • the terminal plate of the movable contact is generally made thinner than the terminal plate of the fixed contact in order to facilitate movement. Therefore, when the contactor 100 is used as a movable contactor, the contact center part 3 ′ of the non-joining part 3 may also come into contact with the head of the contact point that is opposed to the contactor 100.
  • the contact according to the present invention when used as a fixed contact, includes a terminal plate of a fixed contact that is usually thicker than a terminal plate of the movable contact. Therefore, when used for a switch, for example, at the time of energization opening and closing, only the end portion of the non-joining portion provided in the contact of the fixed contact can be more reliably brought into contact with the opposing contact.
  • the contact 100 according to the present invention is a movable contact, the problem of the present invention can be solved.
  • the contact 100 is used as a fixed contact, the problem of the present invention is more reliably solved. Is preferable.
  • the polarity is not particularly limited, but only the end of the non-joined portion provided in the contact of the fixed contact is brought into contact with the opposing contact. And it is preferable that it is an anode.
  • the contact 100 according to the present invention can be manufactured by fixing the contact 1 to the terminal plate 4 by a method such as resistance welding. Even when contacts other than the contact 1 such as the contacts 1 a to 1e are used, the contact according to the present invention can be manufactured by the same method.
  • the contact 1 can be manufactured by, for example, a method of cutting a wire obtained by rolling a composite material.
  • the contact 1 shown in FIG. 1 An example of a method for manufacturing the contact 1 shown in FIG. 1 will be described. First, after forming a rectangular composite wire having a rectangular cross section, the composite is rolled using a roll having a grooved surface, thereby obtaining a wire having a cross section as shown in FIG. Next, the contact 1 can be manufactured by cutting this wire with a press. After cutting, it becomes an individual piece as shown in FIG.
  • the contact 1a shown in FIG. 4 and the contact 1b shown in FIG. 5 can be produced by header processing like the rivet-shaped contact as in Patent Documents 1 and 2.
  • a space 6 can be provided between the joint portion 2 and the non-joint portion 3 by providing a protrusion on the outer peripheral portion of the mold on the foot side.
  • the contacts 1c to 1e shown in FIGS. 6 to 8 can be produced by rolling on the surface using a roll provided with recesses for forming the joints 2 and 2a to 2c in the figure at regular intervals. .
  • the contact 100 can satisfy the formula 1.
  • Resistance welding can use Joule heat generated during energization to melt the metal and fix it to the terminal board.
  • amount of heat Q current I 2 ⁇ resistance R ⁇ time t.
  • the resistance R varies depending on the material and shape of the contact and terminal plate, the welding conditions are not uniquely determined.
  • the width d of the joint can be controlled. Since the maximum length L of the non-joined part can be calculated from (maximum width D of the non-joined part ⁇ width of the joined part d) / 2, control with the heat quantity Q is possible. In the case of FIG. 1, the thickness h of the non-joined part and the maximum length b of the joined part can be appropriately set by contact design.
  • the length L of the non-joining portion can be controlled by the heat quantity Q, and the thickness h of the non-joining portion and the maximum of the joining portion can be controlled.
  • the length b can be appropriately dimensioned by contact design.
  • the current intensity is in the range of the upper limit of 10 kA and the lower limit of 1 kA, and the energization time is in the range of minimum 1 ms and maximum 100 ms.
  • An electronic component according to the present invention includes a movable contact and a stationary contact that can contact and separate from each other as a contact, and either the movable contact or the fixed contact is a contact according to the present invention. is there. That is, in the contact provided in the electronic component according to the present invention, the non-joined portion of the contact provided on one side is more likely to warp than the other. Although it does not specifically limit as an electronic component, A switch, a relay, etc. can be mentioned.
  • the warpage of the non-joined part of the contact is intentionally generated without any special processing of the contact due to heat generated during energization opening and closing. Only the end of the part can be brought into contact with the head of the other contact.
  • the contact according to the present invention has improved electrical durability performance as compared with the conventional contact, the electronic component according to the present invention also has improved electrical durability performance.
  • the contact provided in the contact according to the present invention may be a twin contact.
  • the electronic component according to the present invention appropriately includes other members in addition to the movable contact and the fixed contact, such as an armature (iron piece), an iron core, a coil, a yoke, a terminal support material, a spring material, a case, and the like. It doesn't matter.
  • the electronic component according to the present invention can be manufactured by assembling a movable contact, a fixed contact, and other members according to a conventionally known method.
  • FIG. 9 is a schematic diagram showing the result of confirming the state of contact wear and warp by energizing and closing a switch using the contact according to the present invention and a switch using a conventional contact.
  • the contact 100 according to the present invention is used as a fixed contact (however, the terminal plate 4 is not shown), and a conventionally known rivet contact 7 is fixed to the terminal plate.
  • the result of energizing and closing the switch 200 using the movable contact 101 (however, the terminal plate is not shown) is shown.
  • the terminal plate of the movable contact 101 can be elastically deformed. For example, when a current flows through a coil (not shown) and an iron core (not shown) is magnetized, an armature (not shown) is attracted to the iron core, so that the terminal plate of the movable contact 101 moves to the fixed contact 100 side and the rivet The contact 7 is brought into contact with the contact 1 included in the fixed contact 100. Since the terminal plate 4 of the fixed contact 100 does not deform even when a current flows through the coil, the position of the fixed contact 100 does not change.
  • 9D to 9F show a stationary contact 102 in which a conventionally known rivet contact 7 is fixed to a terminal plate, and a movable contact in which a conventionally known rivet contact 7 is fixed to a terminal plate of a movable contact. It is a schematic diagram which shows the change of a contact shape at the time of energizing opening and closing the switch 300 using the child.
  • the thick line indicates the contact surface between the movable contact and the fixed contact.
  • the contact 100 according to the present invention is used as the fixed contact among the contacts 100 and 101 constituting the switch 200, first, as shown in FIG.
  • the warp occurs before the wear due to energization opening and closing, and the head of the rivet contact 7 is brought into contact only at the portion indicated by the bold line in FIG.
  • contact wear due to contact begins to occur from a portion indicated by a thick line in FIG. 9C, that is, a portion corresponding to an end portion of the non-joining portion 3. Since such a behavior is exhibited, the contact area between the contacts can be reduced, and welding between the opposing contacts can be made difficult to occur.
  • the fixed contact is the contact according to the present invention.
  • the movable contact is the present invention.
  • the contact may also be used.
  • the maximum width of the non-joint portion provided in the contact point in the longitudinal section obtained by cutting the contact point by a surface perpendicular to the joint surface between the joint portion and the terminal plate provided in the contact point is according to the invention. It is preferable that the contact (contact B) that does not correspond to the contact is larger than the contact (contact A) according to the present invention.
  • Maximum width of non-joined portion of the contact means the width of the non-joined portion, that is, the lateral width of the non-joined portion in the longitudinal section, the length of a straight line parallel to the terminal plate The maximum value when measured.
  • the length indicated as “2.0 mm” in FIG. 3 corresponds to the maximum width.
  • the length indicated by “D” also corresponds to the maximum width.
  • the maximum width can be measured using a conventionally known micrometer or the like.
  • the contact B for example, a conventionally known contact such as the contact 101 shown in FIG.
  • the non-joint portion of a conventionally known contactor is the head of the rivet contact 7 (the portion of the rivet contact 7 that faces the contact 1.
  • parameters relating to the shape of the contact such as b, L, h, and the maximum width described above, are measured in the contact before being subjected to energization switching.
  • the maximum width of the contact B is larger than that of the contact A, only the non-joint end of the contact included in the contact A is brought into contact with the opposite contact more reliably during energization opening and closing. This is preferable.
  • the degree of difference in the size of the maximum width is not particularly limited, and even if the non-joining portion of the contact A warps in the direction of the contact B, the non-joining portion is not contacted with the contact B. It is sufficient that the maximum width is adjusted in the contact A and the contact B to such an extent that they do not come into contact with each other so that the contact is involved, or contact the terminal plate of the contact B.
  • the fixed contact is preferably the contact according to the present invention.
  • the polarity of the stationary contact is preferably an anode.
  • the electronic component according to the present invention is the above-mentioned movable contact or fixed contact, and the contact (contact B) that does not correspond to the contact according to the present invention (contact A) is
  • the ⁇ is preferably less than 1.5 (1 / mm).
  • the contact opening / closing frequency exceeds 100,000 times and exceeds the contact switching frequency when a conventional contact is used.
  • the contact A is different from the conventionally known contact in terms of contact wear and contact warpage. Due to the different aspects, contact wear begins at the end of the non-joined portion of the contact and extends to the center of the contact after the end is consumed.
  • the electronic component using the contact A has an advantage that not only the early welding failure can be avoided by increasing the number of switching times, but also the expensive silver alloy (contact material) can be used up. This can be achieved by using the contact A in which ⁇ exceeds 1.87 (1 / mm) as either the movable contact or the fixed contact.
  • the ⁇ of the contact B is 1.87 (1 / mm) or less, the contact provided in the contact B is clearly less likely to warp than the contact provided in the contact A. It is not necessary to be less than 5 (1 / mm).
  • the contact provided in the contact B becomes even more difficult to warp when the cantilever is warped with reference to the above-mentioned JIS standard B2713.
  • the time during which the contact area between the contacts can be reduced is also increased accordingly. Therefore, it can be said that it is more advantageous in preventing welding failure between the contacts.
  • FIG. 10 is a perspective view showing the structure of a switch 201 which is an electronic component according to the present invention.
  • FIGS. 10A and 10B are viewed from different angles, and the configuration is the same.
  • the switch 201 is normally housed inside the case 202, and includes a fixed contact (contact) 1 and a fixed contact terminal plate (terminal plate) 4 according to the present invention.
  • a rivet contact 7 which is a movable contact, a movable contact terminal plate (terminal plate) 4 ′, and a conventionally known movable contact 101 including an armature 10, a fixed b contact 12 and a fixed contact terminal plate (terminal plate) 4 are provided.
  • a conventionally known fixed contact 106, an iron core 8, a base 9, and a fixed terminal support member 11 are provided.
  • As the fixed contact (contact) 100 as shown in an enlarged view in FIG. 10A, the contact according to the first embodiment described above is used.
  • the fixed contact (contact) 100 and the fixed contact 106 are fixed to the base 9 and the fixed terminal support 11.
  • the movable contact 101 the movable contact (rivet contact) 7 comes into contact with the fixed contact (contact) 1 when the armature 10 is attracted to the magnetized core 8 by passing a current through a coil (not shown).
  • the movable contact (rivet contact) 7 is separated from the fixed contact (contact) 1.
  • opening / closing control of the electric circuit can be performed.
  • the fixed contact (contact) 100 is a contact according to the present invention, the contact area between the movable contact (rivet contact) 7 and the fixed contact (contact) 1 can be reduced. As a result, as described above, the number of times of opening and closing can be dramatically improved, and expensive contact materials can be used up.
  • the fixed b contact 12 provided in the fixed contact 106 is for contacting the movable contact (rivet contact) 7 when the iron core 8 is not magnetized, and the fixed contact 106 is conventionally known. Any contactor may be used, and it is not necessary to be a contactor according to the present invention.
  • the present invention can also be configured as follows.
  • the contact according to the present invention is a contact comprising a contact and a terminal plate,
  • the contact includes a joining portion that joins the terminal plate, and a non-joining portion that does not participate in joining the terminal plate,
  • the thickness of the non-joined part is h
  • B is the maximum length of the joint in the cross section in which the contact is cut by a plane parallel to the joint between the joint and the terminal plate;
  • the contact provided in the contact is warped only at the non-joined portion prior to contact consumption at the time of energization opening and closing, and the contact of the contact facing the contact
  • the contact can be made only at the non-joint portion where the warp has occurred. That is, by intentionally warping the non-joined part by heat generated during energization opening / closing, only the end of the non-joined part of the contact can be brought into contact with the opposing contact.
  • the above-mentioned “end portion at the non-joined portion of the contact” is as described above.
  • the contact area between the contacts can be reduced while maintaining the bonding strength between the bonding portion and the terminal plate, welding between the facing contacts can be made difficult to occur. That is, failure due to welding between the contacts can be reduced, the switching performance of the switch and the like can be improved, and the life of the contacts can be extended. Furthermore, since the wear occurs at the center of the contact after the end portion of the non-joined portion of the contact is consumed, the expensive silver material used for the contact can be used up.
  • the ⁇ is preferably 2.25 (1 / mm) or more and 4.25 (1 / mm) or less.
  • the shape of the contact is more suitable for reducing the contact area between the contacts while maintaining the bonding strength between the bonding portion and the terminal plate, and can be opened and closed as shown in the embodiments described later.
  • the number of times can be 130% or more compared to the conventional method.
  • the contact according to the present invention is preferably a fixed contact.
  • the contact according to the present invention is provided with the terminal plate of the stationary contact that is usually thicker than the terminal plate of the movable contact. Therefore, when the contact is used in, for example, a switch, only the end of the non-joined portion of the contact included in the fixed contact can be more reliably brought into contact with the opposing contact when energized.
  • the polarity of the fixed contact is preferably an anode.
  • the stationary contact when used in a switch, the stationary contact is more greatly affected by heat during energization opening and closing, and the opposing contacts are not affected by heat and do not warp. become. Therefore, it is possible to make sure that only the end portion of the non-joined portion of the contact included in the fixed contact is brought into contact with the opposing contact.
  • the electronic component according to the present invention includes a movable contact and a stationary contact that can contact and separate from each other as the contact, and either the movable contact or the fixed contact is a contact according to the present invention. It is characterized by being.
  • one of the contactors that can contact and separate from each other is more likely to warp the end of the non-joined portion of the contact included in the contact than the other. Therefore, the contact provided in the one contactor can be warped only at the non-joining portion at the time of energization opening and closing, and can be brought into contact with the contact point of the contactor facing the contactor only at the non-joining portion causing the warp. .
  • the contact area between the contacts can be reduced while maintaining the bonding strength between the bonding portion and the terminal plate, so that welding between the opposed contacts can be made difficult to occur. That is, failures due to welding between contacts are reduced, switching performance is improved, and a long-life electronic component can be provided. Furthermore, since the wear occurs at the center of the contact after the end of the non-joined portion of the contact is consumed, the expensive silver material used for the contact can be used up.
  • the maximum width of the non-joint portion provided in the contact point in the longitudinal section obtained by cutting the contact point by a surface perpendicular to the joint surface between the joint portion and the terminal plate provided in the contact point is according to the invention. It is preferable that the contact not corresponding to the contact is larger than the contact according to the present invention.
  • the maximum width of the contact according to the present invention (hereinafter also referred to as contact A) is larger than that of a contact not corresponding to the contact according to the present invention (hereinafter also referred to as contact B). Therefore, when the non-joining part of the contact provided in the contact A warps, the non-joining part comes into contact with the contact provided in the contact B or contacts the terminal plate of the contact B. There is no end.
  • the fixed contact is preferably a contact according to the present invention.
  • the contact according to the present invention is provided with the terminal plate of the stationary contact that is usually thicker than the terminal plate of the movable contact, more reliably at the time of energization opening and closing, Only the end of the non-joining portion provided in the contact of the fixed contact can be brought into contact with the opposing contact.
  • the polarity of the stationary contact is preferably an anode.
  • the stationary contact is more greatly affected by heat during energization opening and closing, and the opposing contact is not affected by heat, so it does not warp. Therefore, it is possible to make sure that only the end portion of the non-joining portion included in the contact of the fixed contact is brought into contact with the opposing contact.
  • the contact that does not correspond to the contact according to the present invention out of the movable contact or the fixed contact the ⁇ in the formula 1 is 1.5 (1 / mm ) Is preferable.
  • is less than 1.5 (1 / mm)
  • is larger than 1.87 (1 / mm) or 2.25 (1 / mm) or more and 4.25 (1 / mm) or less.
  • the non-joining part with which the contact of the contact concerning this invention is equipped warps and contacts with the contact with which the other contact which is hard to warp is provided.
  • the joint 2 of the contact 1 was joined to the terminal plate 4 (tough pitch copper C1100 or iron-filled copper C19400) by resistance welding.
  • the non-joined portion 3 of the contact 1 used has a square cross-sectional shape in a cross section obtained by cutting the contact 1 with a plane parallel to the joint surface 5 between the joint 2 and the terminal plate 4. is there. Therefore, the maximum length b of the joint portion 2 in the cross section is equal to the maximum width D of the non-joint portion 3 and is constant at 2.0 mm.
  • the width (d in FIG. 1) of the joining portion 2 is changed in six ways by controlling the strength of the welding current, the energizing time, etc., and the contacts a to f according to the present invention are changed. Produced. At this time, the maximum length L of the non-joining portion 3 also changes as the width of the joining portion 2 changes.
  • the welding conditions are shown in Table 1.
  • Table 1 summarizes the parameters related to the contact shapes of the contacts a to f and the comparative contacts a to f. These contacts were used as fixed contacts, and a switch was configured using a conventionally known movable contact as the movable contact. Similar to the contact 1, the movable contact uses a silver alloy containing 10.5 weight percent of a metal oxide as a contact material, has a contact head diameter of 2.3 mm, and uses a beryllium copper C17200 as a terminal plate. Is used.
  • the load conditions were DC14V, 28A, resistance load, and the number of times the contacts could be opened and closed until welding or contact failure occurred between the contacts was measured. The results are shown in Table 1.
  • the comparative contact a is represented as “ratio a”. Further, the maximum length L of the non-joined portion is obtained as (Dd) / 2.
  • the “maximum width D of the non-joined portion” in the table corresponds to the head diameter
  • the “maximum length b of the joined portion” corresponds to the foot diameter.
  • the contact shown in FIG. 4 is a rivet contact
  • “the maximum length L of the non-joined portion” in the table corresponds to L shown in FIG. 4
  • “thickness h of the non-joint portion” corresponds to h shown in FIG. To do.
  • FIG. 11 is a graph created for the contacts a to f and the comparative contacts a to f based on the test results by taking ⁇ obtained from Equation 1 on the horizontal axis and the number of times of opening and closing on the vertical axis.
  • one plot is set to 0.25 (1 / mm), and all the results in each section are averaged and plotted at equal intervals.
  • is set to 2.25 (1 / mm) or more and 4.25 (1 / mm) or less
  • the number of times of opening and closing can be increased by 130% or more with respect to the above 100,000 times. In other words, the occurrence of welding failure was sufficiently suppressed, and the contact life could be remarkably improved.
  • the larger the value of ⁇ the shorter the width d of the joint portion.
  • the contacts a to f can ensure a shear strength of 150 N or more. ing. That is, the problem that the contact is dropped from the contact does not occur.
  • the shear strength was measured in accordance with the shear strength test shown in JIS C62137-1-2: 2010.
  • the present invention can be suitably used for electronic parts such as switches and relays.

Abstract

Provided are a contact, in which the electrical durability performance is improved by making an end part of a contact point intentionally warp by turning on and off of electricity, and an electronic component that uses the same. The contact is provided with a contact point and terminal plate. The contact point is provided with a joining part that joins with the terminal plate and a non-joining part that does not contribute to joining with the terminal plate. A value obtained by using the thickness of the non-joining part, the maximum length of the joining part, and the maximum length of the non-joining part in a prescribed formula is greater than a prescribed value.

Description

接触子および電子部品Contacts and electronic components
 本発明は接触子および電子部品に関する。具体的には、通電開閉によって接点の端部を意図的に反らせることによって、電気的耐久性能を向上させた接触子、およびこれを用いた電子部品に関する。 The present invention relates to a contactor and an electronic component. Specifically, the present invention relates to a contact whose electrical endurance performance is improved by intentionally warping the end of a contact by energization opening and closing, and an electronic component using the contact.
 一般的に市販されているリレーやスイッチには、接点が用いられている。また、昨今の電化製品の小型化・薄型化の影響を受け、リレーやスイッチも小型化・薄型化が求められている。それに伴い、リレーやスイッチのばね材に取り付けられた接点の頭部厚みが次第に薄くなってきている。また、リレーやスイッチの汎用化に伴い、接点にかかる負荷が高くなってきている。 In general, relays and switches that are commercially available use contacts. In addition, due to the recent downsizing and thinning of electrical appliances, relays and switches are also required to be small and thin. Along with this, the head thickness of the contacts attached to the spring material of the relay or switch is gradually becoming thinner. In addition, with the generalization of relays and switches, the load on the contacts has increased.
 一般的な接点はリベット形状をしており、対向する接点と接触する側(頭部)と、かしめによって変形する側(脚部)とで径が異なる。そのため、通電開閉により接点が熱せられることによって頭部の外周部が反る。 General contacts have a rivet shape, and the diameter differs between the side that contacts the opposing contact (head) and the side that deforms by caulking (leg). Therefore, the outer peripheral part of the head warps when the contact is heated by energization opening and closing.
 その結果、反った部分にアークが集中すること、接点挙動が変化すること、接触面積が増大すること、などにより接点が溶着故障に至ることが問題となっている。また、接点が反り、接触面積が増加することによって溶着が生じるため、高価な接点材を余らせたまま故障に至っているという問題がある。 As a result, there is a problem that the contact may cause a welding failure due to the arc concentrating on the warped portion, the contact behavior changing, the contact area increasing, and the like. Further, since the contact is warped and the contact area is increased, welding occurs, so that there is a problem that an expensive contact material is left and a failure occurs.
 これらの問題に対し、接点の反りを抑制する技術として、リベット接点挿入側の開口縁にテーパを設けることによって、接点の頭径と足径との差を小さくする方法(特許文献1)、リベット接点のかしめ部をアーク駆動方向に偏心して形成する方法(特許文献2)などが採用されている。 As a technique for suppressing the warping of the contact with respect to these problems, a method of reducing the difference between the head diameter and the foot diameter of the contact by providing a taper at the opening edge on the rivet contact insertion side (Patent Document 1), rivet A method of forming the caulking portion of the contact eccentrically in the arc driving direction (Patent Document 2) is employed.
日本国公開特許公報「特開昭63-174228号公報(1988年7月18日公開)」Japanese Patent Publication “Japanese Patent Laid-Open No. 63-174228 (published July 18, 1988)” 日本国公開特許公報「特開昭62-234811号公報(1987年10月15日公開)」Japanese Patent Publication “Japanese Patent Laid-Open No. Sho 62-234811 (Published on Oct. 15, 1987)”
 しかしながら、特許文献1に開示の技術は、非接合部(接点の部分のうち、端子等との接合に関与しない部分)の梁長さが短くなるため反りの発生速度を低減できるが、接点の消耗に伴い、頭部厚みが薄くなることによって反りが発生するという問題がある。 However, the technique disclosed in Patent Document 1 can reduce the generation speed of the warp because the beam length of the non-joining portion (the portion of the contact portion that does not participate in joining with the terminal or the like) can be reduced. As the head wears down, there is a problem that warping occurs due to a reduction in head thickness.
 また、特許文献2に開示の技術は、接点の脚部を頭部の中心からずらすため、非接合部がアーク駆動方向と反対側の方向に極端に長くなる。そのため、加工が困難となる。また、偏心位置が中心よりもアーク駆動方向に来るようにかしめる必要があるが、このようなかしめを行う場合、位置ズレが生じ易いことが予想される。加えて、特許文献1,2に開示の技術とも、従来の問題点である、接点材を余らせたままで故障に至るという課題を解決できていない。以上のことから、上記技術に替わる新たな技術が望まれている。 Further, in the technique disclosed in Patent Document 2, since the leg portion of the contact is shifted from the center of the head, the non-joined portion becomes extremely long in the direction opposite to the arc driving direction. Therefore, processing becomes difficult. Further, although it is necessary to caulk the eccentric position so that it is closer to the arc driving direction than the center, it is expected that misalignment is likely to occur when such caulking is performed. In addition, the techniques disclosed in Patent Documents 1 and 2 cannot solve the conventional problem, that is, the problem that a failure occurs with the contact material remaining. From the above, a new technique that replaces the above technique is desired.
 本発明は、上記従来の問題点に鑑みてなされたものであって、その目的は、通電開閉によって接点の端部を意図的に反らせることによって、電気的耐久性能を向上させた接触子、およびこれを用いた電子部品を提供することにある。 The present invention has been made in view of the above-described conventional problems, and the object thereof is a contact having improved electrical durability performance by intentionally deflecting the end of the contact by energization switching, and It is to provide an electronic component using this.
 上記の課題を解決するために、本発明にかかる接触子は、接点および端子板を備える接触子であって、
 上記接点は、上記端子板と接合する接合部と、上記端子板との接合に関与しない非接合部とを備え、
 上記非接合部の厚みをh、
 上記接合部と上記端子板との接合面に平行な面によって上記接点を切断した横断面における上記接合部の最大長さをb、
 上記横断面における上記非接合部の最大長さをLとし、(L/h)/bをαとおいたときに、下記式1
 α(1/mm)=(L/h)/b>1.87・・・(式1)
を満たすことを特徴としている。
In order to solve the above problems, a contact according to the present invention is a contact comprising a contact and a terminal plate,
The contact includes a joining portion that joins the terminal plate, and a non-joining portion that does not participate in joining the terminal plate,
The thickness of the non-joined part is h,
B is the maximum length of the joint in the cross section in which the contact is cut by a plane parallel to the joint between the joint and the terminal plate;
When the maximum length of the non-joining portion in the cross section is L and (L / h) 3 / b is α, the following formula 1
α (1 / mm) = (L / h) 3 /b>1.87 (Formula 1)
It is characterized by satisfying.
 本発明は、接点間の溶着による故障を低減し、スイッチ等の開閉性能を著しく向上させることができるという効果を奏する。さらに、接点が備える非接合部の端部を消耗し尽くしてから接点の中央部で消耗が起こるため、接点に用いられている高価な銀材料を余すところなく使い切ることができるという効果を奏する。 The present invention has an effect that the failure due to welding between the contacts can be reduced and the opening / closing performance of a switch or the like can be remarkably improved. Furthermore, since the wear occurs at the center of the contact after the end of the non-joint portion provided in the contact is exhausted, there is an effect that the expensive silver material used for the contact can be used up.
本発明の第一の実施形態にかかる接触子が備える接点を示す模式図であって、図1の(a)は接点の縦断面図、図1の(b)は横断面図である。It is a schematic diagram which shows the contact with which the contactor concerning 1st embodiment of this invention is provided, Comprising: (a) of FIG. 1 is a longitudinal cross-sectional view of a contact, (b) of FIG. 1 is a cross-sectional view. 本発明の第一の実施形態にかかる接触子が備える接点の外観を模式的に示した斜視図である。It is the perspective view which showed typically the external appearance of the contact with which the contactor concerning 1st embodiment of this invention is provided. 接点を端子板に接合した状態を示す縦断面を表す模式図である。It is a schematic diagram showing the longitudinal cross-section which shows the state which joined the contact to the terminal board. 本発明の第二の実施形態にかかる接触子が備える接点を示す模式図であり、図4の(a)は接点の縦断面図、図4の(b)は横断面図である。It is a schematic diagram which shows the contact with which the contactor concerning 2nd embodiment of this invention is provided, (a) of FIG. 4 is a longitudinal cross-sectional view of a contact, (b) of FIG. 4 is a cross-sectional view. 本発明の第三の実施形態にかかる接触子が備える接点を示す模式図であり、図5の(a)は接点の縦断面図、図5の(b)は横断面図である。It is a schematic diagram which shows the contact with which the contact concerning 3rd embodiment of this invention is provided, (a) of FIG. 5 is a longitudinal cross-sectional view of a contact, (b) of FIG. 5 is a cross-sectional view. 本発明の第四の実施形態にかかる接触子が備える接点の横断面を示す模式図である。It is a schematic diagram which shows the cross section of the contact with which the contactor concerning 4th embodiment of this invention is provided. 本発明の第五の実施形態にかかる接触子が備える接点の横断面図を示す模式図である。It is a schematic diagram which shows the cross-sectional view of the contact with which the contactor concerning 5th embodiment of this invention is provided. 本発明の第六の実施形態にかかる接触子が備える接点の横断面図を示す模式図である。It is a schematic diagram which shows the cross-sectional view of the contact with which the contactor concerning 6th Embodiment of this invention is provided. 本発明にかかる接触子を用いたスイッチと、従来の接触子を用いたスイッチとを通電開閉し、接点の消耗と反りの状態を確認した結果を示す模式図である。It is a schematic diagram which shows the result of having energized opening and closing the switch using the contactor concerning this invention, and the switch using the conventional contactor, and confirming the state of contact consumption and curvature. 本発明にかかる電子部品である開閉器(スイッチ)の構造を示す斜視図である。It is a perspective view which shows the structure of the switch (switch) which is an electronic component concerning this invention. 本発明にかかる接触子a~fおよび比較接触子a~fについて、試験結果に基づき、横軸に式1から求めたα、縦軸に開閉回数を取って作成したグラフである。5 is a graph created for the contacts a to f and the comparative contacts a to f according to the present invention, based on the test results, with α calculated from the equation 1 on the horizontal axis and the number of opening and closing on the vertical axis.
 以下、本発明の実施の形態の一例について詳細に説明するが、本発明は、これらに限定されない。なお、説明の便宜上、同じ機能を有する部材については、同じ符号を付記し、その説明を省略する。 Hereinafter, an example of an embodiment of the present invention will be described in detail, but the present invention is not limited thereto. For convenience of explanation, members having the same function are denoted by the same reference numerals and description thereof is omitted.
 <第一の実施形態>
 本発明にかかる接触子は、接点および端子板を備える接触子であって、
 上記接点は、上記端子板と接合する接合部と、上記端子板との接合に関与しない非接合部とを備え、
 上記非接合部の厚みをh、
 上記接合部と上記端子板との接合面に平行な平面によって上記接点を切断した横断面における上記接合部の最大長さをb、
 上記横断面における上記非接合部の最大長さをLとし、(L/h)/bをαとおいたときに、下記式1
 α(1/mm)=(L/h)/b>1.87・・・(式1)
を満たす。
<First embodiment>
The contact according to the present invention is a contact comprising a contact and a terminal plate,
The contact includes a joining portion that joins the terminal plate, and a non-joining portion that does not participate in joining the terminal plate,
The thickness of the non-joined part is h,
B is the maximum length of the joint in the cross section obtained by cutting the contact by a plane parallel to the joint between the joint and the terminal plate;
When the maximum length of the non-joining portion in the cross section is L and (L / h) 3 / b is α, the following formula 1
α (1 / mm) = (L / h) 3 /b>1.87 (Formula 1)
Meet.
 本発明にかかる接触子は、接点および端子板を備える。上記接点は、材料として、銀合金を包含することが好ましい。これにより、上記接点の電気伝導度を高くすることができる。銀合金としては、一般的な銀合金(AgNi系、AgSn系など)であればよく、特に限定されるものではない。なお、AgSn合金のヤング率は315~380MPaであり、AgNiのヤング率は250~400MPaである。 The contact according to the present invention includes a contact and a terminal plate. The contact preferably includes a silver alloy as a material. Thereby, the electrical conductivity of the said contact can be made high. The silver alloy is not particularly limited as long as it is a general silver alloy (AgNi series, AgSn series, etc.). The Young's modulus of the AgSn alloy is 315 to 380 MPa, and the Young's modulus of AgNi is 250 to 400 MPa.
 上記端子板は、特に限定されるものではなく、例えば銅などを主成分とする従来公知の端子板を用いることができる。 The terminal board is not particularly limited, and for example, a conventionally known terminal board mainly composed of copper or the like can be used.
 以下、本発明にかかる接触子の第1の実施形態について、図1~図3に基づいて説明する。図1は、第1の実施形態にかかる接触子100が備える接点1を示す模式図であって、図1の(a)は接点1の縦断面図、図1の(b)は接点1の横断面図である。図2は接点1の外観を模式的に示した斜視図である。また、図3は、接点1を端子板4に接合した状態を示す縦断面を表す模式図である。 Hereinafter, a first embodiment of a contact according to the present invention will be described with reference to FIGS. 1A and 1B are schematic views showing a contact 1 provided in the contact 100 according to the first embodiment. FIG. 1A is a longitudinal sectional view of the contact 1, and FIG. It is a cross-sectional view. FIG. 2 is a perspective view schematically showing the appearance of the contact 1. FIG. 3 is a schematic diagram showing a longitudinal section showing a state in which the contact 1 is joined to the terminal plate 4.
 接点1は、端子板4と接合する接合部2と、端子板4との接合に関与しない非接合部3とを備えている。図3に示すように、接点1は、接合部2によって端子板4と接合される。接合の方法は特に限定されるものではなく、抵抗溶接、ロー付けなどの方法を用いることができる。接合部2は、接点1において、例えば図1~3に示すように、できるだけ中央部に位置していることが好ましい。 The contact 1 includes a joint portion 2 that joins the terminal plate 4 and a non-joint portion 3 that does not participate in joining the terminal plate 4. As shown in FIG. 3, the contact 1 is joined to the terminal plate 4 by the joint 2. The joining method is not particularly limited, and methods such as resistance welding and brazing can be used. The junction 2 is preferably located at the center of the contact 1 as much as possible, for example, as shown in FIGS.
 ただし、接合部2は、接点1において中央より偏心した位置に設けられていてもよい。ここで、例えば、特許文献2に開示の接点はリベット接点であるため、丸穴に固定する際に位置ずれが生じやすい。一方、本発明において接点1はリベット形状ではなく、いわゆるテープ形状を持つため、送り方向が決まっている。そのため、接合部2が、接点1において中央より偏心した位置に設けられていても、位置ずれが生じる懸念はほとんどない。 However, the joint 2 may be provided at a position eccentric from the center in the contact 1. Here, for example, since the contact point disclosed in Patent Document 2 is a rivet contact point, misalignment is likely to occur when it is fixed to the round hole. On the other hand, since the contact 1 has a so-called tape shape instead of a rivet shape in the present invention, the feeding direction is determined. Therefore, even if the joint portion 2 is provided at a position that is eccentric from the center in the contact 1, there is almost no fear that the position shift occurs.
 非接合部3は、端子板4と接触していてもよいし、非接合部3と端子板4との間に空間が存在していてもよいが、端子板4との間で溶接等はなされておらず、端子板4との間に結合力は全く働いていない。つまり、接点1は、接合部2のみによって端子板4と接合している。 The non-joining part 3 may be in contact with the terminal plate 4, or a space may exist between the non-joining part 3 and the terminal plate 4. No connection force is applied between the terminal board 4 and the terminal board 4. That is, the contact 1 is joined to the terminal plate 4 only by the joint 2.
 なお、上記横断面は、接合部2と端子板4との接合面(図3に示す接合面5)に平行な面によって接点1を切断することによって得ることができる。また、上記縦断面は、接合部2と端子板4との接合面5に垂直な面によって接点1を切断することによって得ることができる。接合面5は、接合部2と、端子板4との互いに対向する面が抵抗溶接などによって固着されることによって形成されている。 In addition, the said cross section can be obtained by cut | disconnecting the contact 1 by a surface parallel to the joint surface (joint surface 5 shown in FIG. 3) of the junction part 2 and the terminal board 4. FIG. The longitudinal section can be obtained by cutting the contact 1 by a plane perpendicular to the joint surface 5 between the joint portion 2 and the terminal plate 4. The joint surface 5 is formed by fixing the mutually facing surfaces of the joint portion 2 and the terminal plate 4 by resistance welding or the like.
 本発明にかかる接触子は、上記式1を満たすことが必要である。従来の接触子において、接点が通電開閉に供され、対向する接点との接触を繰り返すと、通常、接点の頭部(接点1における非接合部3に相当)が消耗する。消耗が生じると、対向する接点間の接触面積が増加する。そして、接触面積が増加した後に固定接点に反りが生じ、やがて対向する接点同士が溶着し、スイッチをオフにしただけでは接点同士を引き離すことが困難になる。 The contact according to the present invention needs to satisfy the above formula 1. In the conventional contact, when the contact is subjected to energization opening and closing and repeatedly contacts with the opposite contact, the head of the contact (corresponding to the non-joined portion 3 in the contact 1) is usually consumed. When the wear occurs, the contact area between the contact points facing each other increases. Then, after the contact area is increased, the fixed contacts are warped, the contacts that are opposed to each other are welded, and it is difficult to separate the contacts by simply turning off the switch.
 一方、本発明にかかる接触子は、上記式1を満たすため、接触子100が備える接点1は、通電開閉に供された場合、従来の接点のようにまず接点の頭部が消耗するのではなく、接点1が備える非接合部3が対向する接点の方向に反り上がる。 On the other hand, since the contact according to the present invention satisfies the above formula 1, when the contact 1 provided in the contact 100 is subjected to energization opening and closing, the head of the contact is not first consumed like a conventional contact. In other words, the non-joining portion 3 included in the contact 1 warps in the direction of the contact point facing the contact point 1.
 そして、反り上がった非接合部3の端部のみが、対向する接点の頭部と接触するため、接点間の接触面積を小さくすることができる。そのため、接点間の溶着が起こりにくく、例えば電流が流れていないときに接点同士が離れようとする力だけで接点同士を引き離すことができる時間を長く保つことができる。 And, since only the end portion of the warped non-joining portion 3 is in contact with the head of the opposing contact, the contact area between the contacts can be reduced. Therefore, welding between the contacts is unlikely to occur, and for example, it is possible to maintain a long time during which the contacts can be separated only by a force for separating the contacts when no current is flowing.
 なお、上記「非接合部の端部」とは、上記縦断面において、接合部2の基部(接合部2と非接合部3との境界)を、接点1において接合部2が形成されている面と対向する面に向かって延長することによって得られる領域(接点中央部3’)を非接合部3から除いた領域をいう。例えば、図1の(a)において、非接合部3から接点中央部3’を除いた領域が、非接合部3の端部に該当する。 The “end portion of the non-joining portion” means that the base portion of the joining portion 2 (boundary between the joining portion 2 and the non-joining portion 3) is formed at the contact 1 in the longitudinal section. A region obtained by extending a region (contact central portion 3 ′) obtained by extending toward the surface opposite to the surface from the non-joined portion 3. For example, in FIG. 1A, a region obtained by removing the contact center portion 3 ′ from the non-joining portion 3 corresponds to the end portion of the non-joining portion 3.
 そこで、次に、上記式1について、図1~8に基づいて説明する。式1において、hは非接合部3の厚みであり、図3のように、接合部2と端子板4との接合面5に垂直な面によって接点1を切断した縦断面において、非接合部3の、接合部2が存在する面とは反対側の面に、接合部2の基部から下した垂線の長さを測定することによって求めることができる。図3では、hは0.36mmである。 Therefore, the above equation 1 will be described with reference to FIGS. In Formula 1, h is the thickness of the non-joining part 3, and in the longitudinal section in which the contact 1 is cut by a plane perpendicular to the joining surface 5 between the joining part 2 and the terminal plate 4 as shown in FIG. 3 can be obtained by measuring the length of the perpendicular drawn from the base of the joint 2 on the surface opposite to the surface where the joint 2 is present. In FIG. 3, h is 0.36 mm.
 式1においてbは、接合部2と端子板4との接合面5に平行な平面によって接点1を切断して得られる横断面における接合部2の最大長さである。当該横断面は、例えば図1の(b)に示す面である。式1においてLは、上記横断面における非接合部3の最大長さである。 In Equation 1, b is the maximum length of the joint 2 in a cross section obtained by cutting the contact 1 with a plane parallel to the joint surface 5 between the joint 2 and the terminal plate 4. The cross section is, for example, the surface shown in FIG. In Formula 1, L is the maximum length of the non-joining part 3 in the said cross section.
 「接合部の最大長さ」とは、上記横断面において見られる接合部2の断面形状の、最も外側の点を結んで得られた形状に対し引いた接線と、非接合部3の外周部との交点間の長さであって、かつ、非接合部の長さを最大にすることができる長さをいう。 “Maximum length of the joint” refers to a tangent drawn to the shape obtained by connecting the outermost points of the cross-sectional shape of the joint 2 found in the cross section, and the outer peripheral portion of the non-joint 3 It is the length between the crossing points and the length that can maximize the length of the non-joined portion.
 上記「非接合部の長さ」とは、上記横断面において、非接合部3の外周部から、上記接線上に位置する上記交点間に下した垂線の長さをいう。 The “length of the non-joined portion” refers to the length of a perpendicular line extending from the outer peripheral portion of the non-joined portion 3 to the intersection point located on the tangent line in the cross section.
 例えば図1の(b)に示す横断面では、接合部2の断面形状は長方形となっている。この場合、当該長方形の最も外側の点を結んで得られた形状は長方形の外周(長方形の4辺)となる。 For example, in the cross section shown in FIG. 1B, the cross-sectional shape of the joint 2 is a rectangle. In this case, the shape obtained by connecting the outermost points of the rectangle is the outer periphery of the rectangle (four sides of the rectangle).
 当該形状に対し引いた接線とは、二本の長辺に対して引いた接線、および二本の短辺に対して引いた接線が該当する。このとき、各接線は、長方形の各辺を延長したものとなる。そして、それぞれの接線について、非接合部3の外周部(この場合、正方形の辺)との交点が2つ得られる(この場合、交点は長方形の頂点と一致する)。 The tangent drawn with respect to the shape corresponds to the tangent drawn with respect to the two long sides and the tangent drawn with respect to the two short sides. At this time, each tangent is obtained by extending each side of the rectangle. And about each tangent, two intersections with the outer peripheral part (in this case, a square side) of the non-joining part 3 are obtained (in this case, an intersection corresponds with the vertex of a rectangle).
 このとき、上記短辺に対して引いた接線の交点間(図中のa,c間およびa’,c’間)は、接合部2の外周部であるため、非接合部3の外周部から垂線を下すことができない。したがって、非接合部3の外周部から垂線を下すことができるのは、交点a,a’間または交点c、c’間となる。 At this time, between the intersections of the tangent lines drawn with respect to the short side (between a and c and between a ′ and c ′ in the figure) is the outer peripheral portion of the joint portion 2, so Can't make a perpendicular from Accordingly, the perpendicular line can be drawn from the outer peripheral portion of the non-joining portion 3 between the intersection points a and a 'or between the intersection points c and c'.
 そして、非接合部3の外周部から交点a,a’間または交点c、c’間に下した垂線の長さ(図中に示すL)が、非接合部3の外周部から上記接線における交点間に下した垂線の長さの最大値となる。 And the length of the perpendicular line (L shown in the figure) between the intersection points a and a ′ or between the intersection points c and c ′ from the outer peripheral portion of the non-joining portion 3 is from the outer peripheral portion of the non-joining portion 3 to the tangent line. This is the maximum length of the perpendicular drawn between the intersections.
 以上のことから、接合部2の最大長さは、交点a,a’間または交点c、c’間の長さ(図中に示すb)となる。また、非接合部3の最大長さは、非接合部3の外周部から交点a,a’間または交点c、c’間に下した垂線の長さ(図中に示すL)となる。 From the above, the maximum length of the joint portion 2 is the length between the intersection points a and a 'or between the intersection points c and c' (b shown in the figure). In addition, the maximum length of the non-joining portion 3 is the length of the perpendicular line (L in the figure) drawn from the outer periphery of the non-joining portion 3 between the intersection points a and a 'or between the intersection points c and c'.
 すなわち、「非接合部の最大長さ」とは、上記「非接合部の長さ」のうち最長の長さである。換言すれば、上記横断面において、上記bを定める接線に対して、非接合部3の外周部から下した垂線の長さのうち、最長の長さをいう。 That is, the “maximum length of the non-joined portion” is the longest length of the “length of the non-joined portion”. In other words, in the cross section, it refers to the longest length among the lengths of the perpendiculars drawn from the outer peripheral portion of the non-joining portion 3 with respect to the tangent line defining the b.
 図1の(b)に示す横断面では、長方形である接合部2の長辺に対して、当該長辺に平行な非接合部3の辺から下した垂線の長さが該当する。そこで、図中に示すLを、非接合部3の最大長さとする。 In the cross section shown in FIG. 1 (b), the length of the perpendicular drawn from the side of the non-joint portion 3 parallel to the long side corresponds to the long side of the joint portion 2 that is rectangular. Therefore, L shown in the figure is the maximum length of the non-joining portion 3.
 <第二の実施形態>
 図4は、本発明の第二の実施形態にかかる接触子が備える接点を示す模式図であり、接合面の形状が円である接点1aの縦断面図(図4の(a))および横断面図(図4の(b))を示すものである。
<Second Embodiment>
FIG. 4 is a schematic view showing a contact included in the contact according to the second embodiment of the present invention, and is a longitudinal sectional view (FIG. 4A) and a cross-section of the contact 1a whose joint surface has a circular shape. FIG. 4 is a plan view ((b) of FIG. 4).
 図4の(b)に示す横断面では、接合部2の断面形状は円となっている。この場合、当該円の最も外側の点を結んで得られた形状は、円の外周となる。当該円の外周に対して引いた接線とは、例えば図4の(b)に示す接線Aが該当する。接線Aと非接合部3の外周部との交点としては、図4の(b)に示すa,a’が該当する。この場合、非接合部3の外周部(この場合、円周)から、接線A上に位置する交点a,a’間に下した垂線の長さは、図中に示すLで一定である。 4B, the cross-sectional shape of the joint 2 is a circle. In this case, the shape obtained by connecting the outermost points of the circle is the outer periphery of the circle. The tangent drawn with respect to the outer periphery of the circle corresponds to, for example, the tangent A shown in FIG. As intersections between the tangent line A and the outer peripheral portion of the non-joining portion 3, a and a 'shown in FIG. In this case, the length of the perpendicular line between the intersections a and a 'located on the tangent line A from the outer peripheral portion (circumference in this case) of the non-joined portion 3 is constant at L shown in the figure.
 したがって、非接合部3の最大長さは、図中に示すLとなり、接合部2の最大長さは、円である接合部2の交点a,a’ 間の長さ(図中に示すb)となる。 Accordingly, the maximum length of the non-joined portion 3 is L shown in the figure, and the maximum length of the joined portion 2 is the length between the intersection points a and a ′ of the joined portion 2 that is a circle (b shown in the figure). )
 <第三の実施形態>
 図5は、本発明の第三の実施形態にかかる接触子が備える接点を示す模式図であり、接合面の形状が円であり、接合部と非接合部との間に空間が存在する接点1bの縦断面図(図5の(a))および横断面図(図5の(b))を示すものである。
<Third embodiment>
FIG. 5 is a schematic view showing a contact provided in the contact according to the third embodiment of the present invention, in which the shape of the joining surface is a circle, and there is a space between the joined portion and the non-joined portion. 1b shows a longitudinal sectional view (FIG. 5 (a)) and a transverse sectional view (FIG. 5 (b)).
 図5の(b)に示す横断面では、接合部2の断面形状は円となっており、接合部2と非接合部3との間に空間6が存在している。この場合、接合部2の断面形状である円の最も外側の点を結んで得られた形状は、円の外周となる。当該円の外周に対して引いた接線とは、例えば図5の(b)に示す接線Aが該当する。接線Aと非接合部3の外周部との交点としては、図5の(b)に示すa,a’が該当する。この場合、非接合部3の外周部(この場合、円周)から、接線A上に位置する交点a,a’間に下した垂線の長さは、図中に示すLで一定である。 5B, the cross-sectional shape of the joint 2 is a circle, and a space 6 exists between the joint 2 and the non-joint 3. In this case, the shape obtained by connecting the outermost points of the circle which is the cross-sectional shape of the joint portion 2 is the outer periphery of the circle. The tangent drawn with respect to the outer periphery of the circle corresponds to, for example, the tangent A shown in FIG. As intersections between the tangent line A and the outer peripheral portion of the non-joining portion 3, a and a ′ shown in FIG. In this case, the length of the perpendicular line between the intersections a and a 'located on the tangent line A from the outer peripheral portion (circumference in this case) of the non-joined portion 3 is constant at L shown in the figure.
 したがって、非接合部3の最大長さは、図中に示すLとなり、接合部2の最大長さは、円である接合部2の交点a,a’間の長さ(図中に示すb)となる。 Therefore, the maximum length of the non-joining portion 3 is L shown in the figure, and the maximum length of the joining portion 2 is the length between the intersection points a and a ′ of the joining portion 2 that is a circle (b shown in the drawing). )
 図5の(a)は、端子板4に垂直な平面によって接点1bを切断した縦断面を示す。接点1bでは、接合部2と非接合部3との間に空間6が存在する。そのため、非接合部3の厚みは、接合部2の基部から、非接合部3の、接合部2が存在する面とは反対側の面に下した垂線の長さである、図中のhとなる。 (A) of FIG. 5 shows the longitudinal cross-section which cut | disconnected the contact 1b by the plane perpendicular | vertical to the terminal board 4. FIG. In the contact 1 b, a space 6 exists between the joint 2 and the non-joint 3. Therefore, the thickness of the non-joining part 3 is the length of a perpendicular line extending from the base of the joining part 2 to the surface of the non-joining part 3 opposite to the surface where the joining part 2 exists. It becomes.
 <第四の実施形態>
 図6は、第四の実施形態にかかる接触子が備える接点の横断面図を示す模式図である。図6に示す接点1cは、接合部2の断面形状が正方形となっており、当該断面形状の最も外側の点を結んで得られる形状は正方形の外周(4辺)となる。
<Fourth embodiment>
FIG. 6 is a schematic diagram illustrating a cross-sectional view of a contact provided in the contact according to the fourth embodiment. In the contact 1c shown in FIG. 6, the joint 2 has a square cross-sectional shape, and the shape obtained by connecting the outermost points of the cross-sectional shape is a square outer periphery (four sides).
 当該正方形の外周に対して引いた接線(正方形の辺に一致する)と、非接合部3との交点は、図中に示すa,a’となる。このとき、非接合部3の外周部から、上記接線上に位置する交点間a,a’に下した垂線の長さが最長となるのは、非接合部3の頂点から下した垂線である。 The intersections of the tangent line (corresponding to the square side) drawn with respect to the outer periphery of the square and the non-joined portion 3 are a and a ′ shown in the figure. At this time, the longest length of the perpendicular line extending from the outer peripheral part of the non-joint part 3 to the intersections a and a ′ located on the tangent line is the perpendicular line drawn from the apex of the non-joint part 3. .
 したがって、当該垂線の長さ(図中に示すL)が、非接合部3の最大長さとなる。そして、交点間a,a’の長さであって、非接合部3の長さを最大にすることができる長さである図中のbが、接合部の最大長さとなる。 Therefore, the length of the perpendicular (L shown in the figure) is the maximum length of the non-joined portion 3. In addition, b in the figure, which is the length between the intersection points a and a ′ and can maximize the length of the non-joined portion 3, is the maximum length of the joined portion.
 <第五の実施形態>
 図7は、第五の実施形態にかかる接触子が備える接点の横断面図を示す模式図である。図7に示す接点1dは、接合部を3つ備えており、接合部の断面形状は、3つの接合部2a~2cが二等辺三角形の頂点に位置する形状となっている。このとき、当該断面形状の最も外側の点を結んで得られる形状は二等辺三角形となり、当該二等辺三角形に対して引いた接線は、当該二等辺三角形の各辺を延長した直線となる。
<Fifth embodiment>
FIG. 7 is a schematic diagram illustrating a cross-sectional view of a contact provided in the contact according to the fifth embodiment. The contact 1d shown in FIG. 7 includes three joints, and the cross-sectional shape of the joints is such that the three joints 2a to 2c are located at the vertices of an isosceles triangle. At this time, the shape obtained by connecting the outermost points of the cross-sectional shape is an isosceles triangle, and the tangent line drawn to the isosceles triangle is a straight line obtained by extending each side of the isosceles triangle.
 それぞれの接線について、非接合部3との交点が2つずつ得られる。このとき、非接合部3の外周部から、上記接線上に位置する交点間に下した垂線の長さが最長となるのは、非接合部3の頂点から、図中に示す交点a,a’間に下した垂線である。 For each tangent, two intersections with the non-joining part 3 are obtained. At this time, the length of the perpendicular drawn between the intersections located on the tangent line from the outer peripheral part of the non-joint part 3 becomes the longest from the vertex of the non-joint part 3 to the intersection points a and a shown in the figure. 'A vertical line between them.
 したがって、当該垂線の長さ(図中に示すL)が、非接合部3の最大長さとなる。そして、交点間a,a’の長さであって、非接合部3の長さを最大にすることができる長さである図中のbを、「接合部の最大長さ」とすればよい。 Therefore, the length of the perpendicular (L shown in the figure) is the maximum length of the non-joined portion 3. Then, if b in the figure which is the length between the intersection points a and a ′ and can maximize the length of the non-joined portion 3 is the “maximum length of the joined portion”. Good.
 <第六の実施形態>
 図8は、第六の実施形態にかかる接触子が備える接点の横断面を示す模式図である。図8に示す接点1eの接合部2は断面形状が星形となっている。この星形の最も外側の点を結んで得られた形状は、図中に点線で示す五角形となり、当該五角形に対して引いた接線は、五角形の各辺を延長した直線となる。
<Sixth embodiment>
FIG. 8 is a schematic diagram showing a cross section of a contact provided in the contact according to the sixth embodiment. The joint 2 of the contact 1e shown in FIG. 8 has a star shape in cross section. The shape obtained by connecting the outermost points of the star shape is a pentagon indicated by a dotted line in the figure, and the tangent line drawn to the pentagon is a straight line obtained by extending each side of the pentagon.
 それぞれの接線について、非接合部3との交点が2つずつ得られる。このとき、非接合部3の外周部から、上記接線上に位置する交点間に下した垂線の長さが最長となるのは、非接合部3の頂点から、図中に示す交点a,a’間に下した垂線である。 For each tangent, two intersections with the non-joining part 3 are obtained. At this time, the length of the perpendicular drawn between the intersections located on the tangent line from the outer peripheral part of the non-joint part 3 becomes the longest from the vertex of the non-joint part 3 to the intersection points a and a shown in the figure. 'A vertical line between them.
 したがって、当該垂線の長さ(図中に示すL)が、非接合部3の最大長さとなる。そして、交点間a,a’の長さであって、非接合部3の長さを最大にすることができる長さである図中のbを、「接合部の最大長さ」とすればよい。 Therefore, the length of the perpendicular (L shown in the figure) is the maximum length of the non-joined portion 3. Then, if b in the figure which is the length between the intersection points a and a ′ and can maximize the length of the non-joined portion 3 is the “maximum length of the joined portion”. Good.
 以上のように、接合部2の断面形状は特に限定されるものではなく、上記横断面において見られる接合部2の断面形状の、最も外側の点を結んで得られた形状に基づいて、接合部2の最大長さおよび非接合部3の最大長さを求めることができる。さらに、非接合部3の厚みを求めることによって、式1のL、b、hを定めることができる。 As described above, the cross-sectional shape of the joint portion 2 is not particularly limited, and based on the shape obtained by connecting the outermost points of the cross-sectional shape of the joint portion 2 seen in the cross section. The maximum length of the part 2 and the maximum length of the non-joining part 3 can be obtained. Furthermore, by obtaining the thickness of the non-joining portion 3, L, b, and h in Formula 1 can be determined.
 なお、上記L、b、hの測定法は特に限定されるものではない。例えば、従来公知のマイクロメーター等を用いることにより、L、b、hの実測値を求めることができる。 In addition, the measuring method of said L, b, and h is not specifically limited. For example, the measured values of L, b, and h can be obtained by using a conventionally known micrometer or the like.
 <本発明にかかる接触子について>
 本発明にかかる接触子100は、式1を満たすため、非接合部3が反りやすい構造となっている。換言すれば、非接合部3を意図的に反りやすくしたものである。接点1の接合部2を端子板4に接合させたときの接合部2の形状が、式1を満たす形状であるように制御されているため、本発明にかかる接触子100は、従来の接触子よりも、電気的耐久性能が向上した電気接触子となっている。
<Contact according to the present invention>
The contact 100 according to the present invention has a structure in which the non-joining portion 3 is likely to warp in order to satisfy Formula 1. In other words, the non-joining portion 3 is intentionally easily warped. Since the shape of the joint 2 when the joint 2 of the contact 1 is joined to the terminal plate 4 is controlled so as to satisfy the formula 1, the contact 100 according to the present invention is a conventional contact. It is an electric contact with improved electrical durability than the child.
 式1は、接点の曲がりやすさを評価するために設けたものであり、接点の反りやすさの指標となるものである。つまり、非接合部3の反りという現象を、片持ち梁の反りとして想定し、JIS B2713(2009年)に規定されている「薄板ばねの設計計算式及び仕様の定め方」の7章7.1節(a)を参考にして導出したものである。 Formula 1 is provided to evaluate the ease of bending of the contact and serves as an index of the ease of warping of the contact. In other words, assuming the phenomenon of warping of the non-joined part 3 as warping of the cantilever beam, Chapter 7 of “How to determine the design calculation formula and specifications of a thin leaf spring” defined in JIS B2713 (2009). This is derived with reference to section 1 (a).
 上記JIS B2713の7章7.1節(a)に規定されている式(1)を変換することによって、反り量δを下記の式Aにて表すことができる。 The warpage amount δ can be expressed by the following formula A by converting the formula (1) defined in Chapter 7 section 7.1 (a) of JIS B2713.
Figure JPOXMLDOC01-appb-M000001
 ここで、Pは接点開閉が反りに及ぼす力、Eはヤング率を意味する。L,b,hについては上述した通りである。このうち、接点形状に関する因子(接点が反ることによる形状の変化に関与する因子)はL,b,hである。そこで、式A中のα=(L/h)/b(単位:1/mm)を、曲がりやすさの指標とした。
Figure JPOXMLDOC01-appb-M000001
Here, P is the force exerted on the warpage by the contact opening and closing, and E is the Young's modulus. L, b, and h are as described above. Among these, the factors related to the contact shape (factors involved in the shape change due to the warping of the contact) are L, b, and h. Therefore, α = (L / h) 3 / b (unit: 1 / mm) in the formula A was used as an index of ease of bending.
 本発明にかかる接触子100では、α(1/mm)=(L/h)/b>1.87となる。これは、後述する実施例および比較例において、上記αと、本発明にかかる接触子を用いたスイッチの開閉回数との関係を測定した結果、α>1.87であれば、十分な過負荷をかけた条件下であっても、従来のスイッチよりも優れた開閉回数を示したことに基づいている。換言すれば、本発明にかかる接触子は、式1を満たすため、溶着故障または接触不良となるまでの開閉回数を大幅に引き上げることができる。 In the contact 100 according to the present invention, α (1 / mm) = (L / h) 3 /b>1.87. This is because, in the examples and comparative examples to be described later, the relationship between α and the number of opening and closing of the switch using the contact according to the present invention is measured. This is based on the fact that the number of times of opening and closing is better than that of the conventional switch even under the condition of applying. In other words, since the contact according to the present invention satisfies Equation 1, it is possible to greatly increase the number of times of opening and closing until a welding failure or contact failure occurs.
 なお、例えば従来公知のリベット接点では、接点の頭部厚みを薄くしようとすると、上記αが0.5~1.3程度の形状のものしか作ることができない。本発明にかかる接触子100が備える接点1は、このような従来公知のリベット接点とは全く異なる構造を有するものである。 For example, in the case of a conventionally known rivet contact, if the head thickness of the contact is made thin, only α having a shape of about 0.5 to 1.3 can be made. The contact 1 provided in the contact 100 according to the present invention has a completely different structure from such a conventionally known rivet contact.
 上記L,b,hが式1を満たすことにより、本発明にかかる接触子100の接点1は、接合部2のみで端子板4との接合面5を形成し、非接合部3が対向する接点側に向かって反り上がりやすい形状となる。その結果、非接合部3の端部が、対向する接点の頭部と接触し、接触面積を小さくすることができるために、開閉回数を大幅に増やすことができる。しかも、後述する実施例に示すように、接点1が端子板4から脱落する問題も生じない。 When L, b, and h satisfy Expression 1, the contact 1 of the contactor 100 according to the present invention forms the bonding surface 5 with the terminal plate 4 only by the bonding portion 2 and the non-bonding portion 3 faces. The shape tends to warp toward the contact side. As a result, the end of the non-joining part 3 comes into contact with the head of the opposing contact and the contact area can be reduced, so that the number of times of opening and closing can be greatly increased. Moreover, the problem that the contact 1 drops off from the terminal board 4 does not occur as shown in the embodiments described later.
 上記式1において、上記αは、2.25(1/mm)以上4.25(1/mm)以下であることが好ましい。各メーカーのカタログ等に記載されている接点の開閉可能回数としては、10万回が一般的であるが、本発明にかかる接触子100を用いた場合、後述する実施例に示すように、十分な過負荷をかけた条件下であっても、10万回の130%増以上の開閉回数を達成することができた。 In the formula 1, the α is preferably 2.25 (1 / mm) or more and 4.25 (1 / mm) or less. As the number of times that contacts can be opened and closed described in the catalogs of each manufacturer is generally 100,000 times, when the contact 100 according to the present invention is used, it is sufficient as shown in the examples described later. Even under conditions of excessive overloading, it was possible to achieve 100,000 switching times of 130% increase or more.
 上記αは4.25(1/mm)を超えてもよい。後述する実施例の結果から、開閉可能回数をさらに増やせる可能性があるため、この場合も本発明の課題を解決することができる。ただし、接合面5が狭くなっていくため、接点脱落を生じにくくするためには、上記αは、2.25(1/mm)以上4.25(1/mm)以下である方が好ましい。 The above α may exceed 4.25 (1 / mm). Since there is a possibility that the number of times of opening and closing can be further increased from the results of examples described later, the problem of the present invention can also be solved in this case. However, since the joint surface 5 becomes narrower, the α is preferably 2.25 (1 / mm) or more and 4.25 (1 / mm) or less in order to make it difficult for the contact to drop off.
 また、接合部2の幅を一定にし、上記Lを大きくすることによっても、αを4.25(1/mm)より大きくしていくことができるが、接点1の主成分である銀合金が高価であるため、コスト面からも、上記αは、2.25(1/mm)以上4.25(1/mm)以下である方が好ましい。なお、上記「接合部2の幅」とは、図1においてdで示した長さである。 Further, α can be made larger than 4.25 (1 / mm) by making the width of the joint portion 2 constant and increasing the L, but the silver alloy which is the main component of the contact 1 is Since it is expensive, the α is preferably 2.25 (1 / mm) or more and 4.25 (1 / mm) or less from the viewpoint of cost. The “width of the joint 2” is the length indicated by d in FIG.
 本発明にかかる接触子100は、固定接触子であっても可動接触子であっても構わないが、固定接触子であることが好ましい。接触子100を可動接触子として例えばスイッチに用いた場合も、接触子100の接点1が備える非接合部3の端部のみを、対向する固定接触子の接点頭部に接触させることができるため、本発明の効果を奏することができる。 The contact 100 according to the present invention may be a fixed contact or a movable contact, but is preferably a fixed contact. Even when the contact 100 is used as a movable contact, for example, in a switch, only the end of the non-joining portion 3 provided in the contact 1 of the contact 100 can be brought into contact with the contact head of the opposing fixed contact. The effects of the present invention can be achieved.
 一方、本発明にかかる接触子100が備える接点1は、上述のように、式1を満たすため、非接合部3が反りやすいという特性を備えている。可動接触子の端子板は、一般に、動きやすくするために、固定接触子の端子板よりも薄く作られている。そのため、接触子100を可動接触子として用いた場合、接触子100の動作に伴って、非接合部3のうち、接点中央部3’も対向する接点の頭部に接触する可能性はある。 On the other hand, the contact 1 included in the contact 100 according to the present invention has a characteristic that the non-joining portion 3 is easily warped in order to satisfy Expression 1 as described above. The terminal plate of the movable contact is generally made thinner than the terminal plate of the fixed contact in order to facilitate movement. Therefore, when the contactor 100 is used as a movable contactor, the contact center part 3 ′ of the non-joining part 3 may also come into contact with the head of the contact point that is opposed to the contactor 100.
 これに対し、接触子100を固定接触子として用いた場合は、可動接触子の端子板よりも厚みがあることが通常である固定接触子の端子板を本発明にかかる接触子が備えることとなるので、例えばスイッチに用いた場合、通電開閉時に、上記固定接触子の接点が備える非接合部の端部のみを、より確実に、対向する接点に接触させることができる。 On the other hand, when the contact 100 is used as a fixed contact, the contact according to the present invention includes a terminal plate of a fixed contact that is usually thicker than a terminal plate of the movable contact. Therefore, when used for a switch, for example, at the time of energization opening and closing, only the end portion of the non-joining portion provided in the contact of the fixed contact can be more reliably brought into contact with the opposing contact.
 そのため、本発明にかかる接触子100は、可動接触子であっても本発明の課題を解決することができるが、固定接触子として用いた場合は、より確実に本発明の課題を解決することができるため好ましい。 Therefore, even if the contact 100 according to the present invention is a movable contact, the problem of the present invention can be solved. However, when the contact 100 is used as a fixed contact, the problem of the present invention is more reliably solved. Is preferable.
 本発明にかかる接触子100が固定接触子である場合、極性は特に限定されるものではないが、上記固定接触子の接点が備える非接合部の端部のみを、対向する接点に接触させる上で、陽極であることが好ましい。 In the case where the contact 100 according to the present invention is a fixed contact, the polarity is not particularly limited, but only the end of the non-joined portion provided in the contact of the fixed contact is brought into contact with the opposing contact. And it is preferable that it is an anode.
 本発明にかかる接触子100は、接点1を抵抗溶接等の方法によって端子板4に固着させることによって製造することができる。接点1  a~1e等の、接点1以外の接点を用いる場合も、同様の方法によって本発明にかかる接触子を製造することができる。接点1は、例えば複合材を圧延した線材を切断する等の方法によって製造することができる。 The contact 100 according to the present invention can be manufactured by fixing the contact 1 to the terminal plate 4 by a method such as resistance welding. Even when contacts other than the contact 1 such as the contacts 1 a to 1e are used, the contact according to the present invention can be manufactured by the same method. The contact 1 can be manufactured by, for example, a method of cutting a wire obtained by rolling a composite material.
 図1に示す接点1を製造する方法の一例を説明する。まず、断面が長方形となる角複合線材を形成したのち、表面に凹溝加工を施したロールを用いて複合材を圧延することによって、断面が図1に示す形状となる線材を得る。次に、この線材をプレスによって切断することにより、接点1を製造することができる。切断後は、図2に示すような個片となる。 An example of a method for manufacturing the contact 1 shown in FIG. 1 will be described. First, after forming a rectangular composite wire having a rectangular cross section, the composite is rolled using a roll having a grooved surface, thereby obtaining a wire having a cross section as shown in FIG. Next, the contact 1 can be manufactured by cutting this wire with a press. After cutting, it becomes an individual piece as shown in FIG.
 また、図4に示す接点1aおよび図5に示す接点1bは、特許文献1および2のようなリベット形状の接点同様、ヘッダ加工により作製することができる。接点1bにおいては、足側の金型の外周部に突起を設けることで、接合部2と非接合部3との間に空間6を設けることができる。 Moreover, the contact 1a shown in FIG. 4 and the contact 1b shown in FIG. 5 can be produced by header processing like the rivet-shaped contact as in Patent Documents 1 and 2. In the contact 1b, a space 6 can be provided between the joint portion 2 and the non-joint portion 3 by providing a protrusion on the outer peripheral portion of the mold on the foot side.
 図6~8に示す接点1c~1eは、表面に図中の接合部2および2a~2cを形成するための凹部加工を一定間隔に設けたロールを用いて圧延することにより作製することができる。 The contacts 1c to 1e shown in FIGS. 6 to 8 can be produced by rolling on the surface using a roll provided with recesses for forming the joints 2 and 2a to 2c in the figure at regular intervals. .
 また、接点1を端子板4に固着させる際の溶接電流の強さ、および/または溶接電流の通電時間を制御することによって、接触子100が式1を満たすようにすることができる。 Further, by controlling the strength of the welding current when the contact 1 is fixed to the terminal plate 4 and / or the energizing time of the welding current, the contact 100 can satisfy the formula 1.
 抵抗溶接は、通電時に発生するジュール熱を利用し、金属を溶融させて端子板に固着することができる。この時のジュール熱は、ジュールの法則(熱量Q=電流I×抵抗R×時間t)により決まる。ただし、接点および端子板の材質や形状により抵抗Rが変動するため、溶接条件は一意には決まらない。 Resistance welding can use Joule heat generated during energization to melt the metal and fix it to the terminal board. The Joule heat at this time is determined by Joule's law (amount of heat Q = current I 2 × resistance R × time t). However, since the resistance R varies depending on the material and shape of the contact and terminal plate, the welding conditions are not uniquely determined.
 しかし、溶接電流の強さ、および/または溶接電流の通電時間を制御することで、金属を溶融させるための熱量を調整できるため、接合部の幅dを制御できる。非接合部の最大長さLは、(非接合部の最大幅D-接合部の幅d)/2より算出可能であることから、熱量Qでの制御が可能である。なお、図1の場合、非接合部の厚みhおよび接合部の最大長さbは接点設計により適切な寸法設定が可能である。 However, since the amount of heat for melting the metal can be adjusted by controlling the strength of the welding current and / or the energizing time of the welding current, the width d of the joint can be controlled. Since the maximum length L of the non-joined part can be calculated from (maximum width D of the non-joined part−width of the joined part d) / 2, control with the heat quantity Q is possible. In the case of FIG. 1, the thickness h of the non-joined part and the maximum length b of the joined part can be appropriately set by contact design.
 他の接点(例えば図4~8に示す接点1a~1eなど)を用いる場合も、非接合部の長さLは熱量Qによる制御が可能であり、非接合部の厚みhおよび接合部の最大長さbは接点設計により適切な寸法設定が可能である。 Even when other contacts (for example, the contacts 1a to 1e shown in FIGS. 4 to 8) are used, the length L of the non-joining portion can be controlled by the heat quantity Q, and the thickness h of the non-joining portion and the maximum of the joining portion can be controlled. The length b can be appropriately dimensioned by contact design.
 以上を考慮すると、電流の強さは、上限10kA、下限1kAの範囲内、通電時間は最小1ms、最大100msの範囲内であることが、抵抗溶接を実現する上で好ましい。 Considering the above, it is preferable to realize resistance welding that the current intensity is in the range of the upper limit of 10 kA and the lower limit of 1 kA, and the energization time is in the range of minimum 1 ms and maximum 100 ms.
 <電子部品>
 本発明にかかる電子部品は、接触子として、相互に接離可能な可動接触子と固定接触子とを備え、上記可動接触子または上記固定接触子のいずれかが、本発明にかかる接触子である。つまり、本発明にかかる電子部品が備える接触子は、一方が他方よりも、備える接点の非接合部が反りやすいものである。電子部品としては、特に限定されるものではないが、スイッチ、リレー等を挙げることができる。
<Electronic parts>
An electronic component according to the present invention includes a movable contact and a stationary contact that can contact and separate from each other as a contact, and either the movable contact or the fixed contact is a contact according to the present invention. is there. That is, in the contact provided in the electronic component according to the present invention, the non-joined portion of the contact provided on one side is more likely to warp than the other. Although it does not specifically limit as an electronic component, A switch, a relay, etc. can be mentioned.
 本発明にかかる接触子を、スイッチ、リレー等に組み込むことによって、通電開閉時の発熱により、接点に特別な加工を施すことなく、接点の非接合部の反りを意図的に発生させ、非接合部の端部のみを他方の接点の頭部に接触させることができる。 By incorporating the contact according to the present invention into a switch, a relay, etc., the warpage of the non-joined part of the contact is intentionally generated without any special processing of the contact due to heat generated during energization opening and closing. Only the end of the part can be brought into contact with the head of the other contact.
 これによって、通常であれば接点の消耗によって接点間の接触面積が広くなっていたところを、当該接触面積を狭くすることができるため、接点間の溶着を抑制することができる。つまり、本発明にかかる接触子は、従来の接触子よりも電気的耐久性能が向上しているため、本発明にかかる電子部品も、同様に、電気的耐久性能が向上したものとなる。なお、本発明にかかる接触子が備える接点はツイン接点であってもよい。 This makes it possible to reduce the contact area between the contacts because the contact area has been widened due to contact wear, and thus the welding between the contacts can be suppressed. In other words, since the contact according to the present invention has improved electrical durability performance as compared with the conventional contact, the electronic component according to the present invention also has improved electrical durability performance. Note that the contact provided in the contact according to the present invention may be a twin contact.
 本発明にかかる電子部品は、上記可動接触子および固定接触子以外に他の部材、例えば、アマチュア(鉄片)、鉄芯、コイル、ヨーク、端子支持材、ばね材、ケース等を適宜備えていても構わない。 The electronic component according to the present invention appropriately includes other members in addition to the movable contact and the fixed contact, such as an armature (iron piece), an iron core, a coil, a yoke, a terminal support material, a spring material, a case, and the like. It doesn't matter.
 本発明にかかる電子部品は、可動接触子、固定接触子、および他の部材を、従来公知の方法にしたがって組み付けることによって製造することができる。 The electronic component according to the present invention can be manufactured by assembling a movable contact, a fixed contact, and other members according to a conventionally known method.
 図9は、本発明にかかる接触子を用いたスイッチと、従来の接触子を用いたスイッチとを通電開閉し、接点の消耗と反りの状態を確認した結果を示す模式図である。 FIG. 9 is a schematic diagram showing the result of confirming the state of contact wear and warp by energizing and closing a switch using the contact according to the present invention and a switch using a conventional contact.
 図9の(a)~(c)は、本発明にかかる接触子100を固定接触子として用い(ただし端子板4は図示を省略している)、従来公知のリベット接点7を端子板に固定した可動接触子101(ただし端子板は図示を省略している)を用いたスイッチ200を通電開閉した結果を示す。 9 (a) to 9 (c), the contact 100 according to the present invention is used as a fixed contact (however, the terminal plate 4 is not shown), and a conventionally known rivet contact 7 is fixed to the terminal plate. The result of energizing and closing the switch 200 using the movable contact 101 (however, the terminal plate is not shown) is shown.
 可動接触子101の端子板は、弾性変形可能である。例えば図示しないコイルに電流が流れ、図示しない鉄芯が磁化されると、図示しないアマチュアが鉄芯に吸引されることにより、可動接触子101の端子板は固定接触子100側へ移動し、リベット接点7を、固定接触子100が備える接点1に接触させる。固定接触子100が有する端子板4は上記コイルに電流が流れても変形しないため、固定接触子100の位置は変化しない。 The terminal plate of the movable contact 101 can be elastically deformed. For example, when a current flows through a coil (not shown) and an iron core (not shown) is magnetized, an armature (not shown) is attracted to the iron core, so that the terminal plate of the movable contact 101 moves to the fixed contact 100 side and the rivet The contact 7 is brought into contact with the contact 1 included in the fixed contact 100. Since the terminal plate 4 of the fixed contact 100 does not deform even when a current flows through the coil, the position of the fixed contact 100 does not change.
 また、図9の(d)~(f)は、従来公知のリベット接点7を端子板に固定した固定接触子102と、従来公知のリベット接点7を可動接触子の端子板に固定した可動接触子101とを用いたスイッチ300を通電開閉した際の、接点形状の変化を示す模式図である。 9D to 9F show a stationary contact 102 in which a conventionally known rivet contact 7 is fixed to a terminal plate, and a movable contact in which a conventionally known rivet contact 7 is fixed to a terminal plate of a movable contact. It is a schematic diagram which shows the change of a contact shape at the time of energizing opening and closing the switch 300 using the child.
 図9の(a)~(f)において太線で示した箇所は、可動接点と固定接点との接触面を意味する。 In FIG. 9 (a) to (f), the thick line indicates the contact surface between the movable contact and the fixed contact.
 スイッチ200を構成する接触子100,101のうち、固定接触子として本発明にかかる接触子100を用いた場合、図9の(b)に示すように、まず、接点1の非接合部3が、通電開閉による消耗が生じるよりも先に反り、図9の(b)に太線で示した箇所でのみ、リベット接点7の頭部と接触する。その後に、図9の(c)に太線で示した箇所、すなわち非接合部3の端部に該当する部分から、接触による接点の消耗が生じていく。このような挙動を示すため、接点間の接触面積を減らすことができ、対向する接点間での溶着を起こりにくくすることができる。 When the contact 100 according to the present invention is used as the fixed contact among the contacts 100 and 101 constituting the switch 200, first, as shown in FIG. The warp occurs before the wear due to energization opening and closing, and the head of the rivet contact 7 is brought into contact only at the portion indicated by the bold line in FIG. After that, contact wear due to contact begins to occur from a portion indicated by a thick line in FIG. 9C, that is, a portion corresponding to an end portion of the non-joining portion 3. Since such a behavior is exhibited, the contact area between the contacts can be reduced, and welding between the opposing contacts can be made difficult to occur.
 一方、図9の(d)に示すように、スイッチ300では、固定接触子のリベット接点7と可動接触子のリベット接点7とが接触すると、まず接点の消耗が生じ、図9の(e)に示すように、固定接触子のリベット接点7と可動接触子のリベット接点7との接触面積が増大し、固定接触子のリベット接点7の端部が反り上がる。それゆえ、図9の(f)に示すように、さらに接触面積が増大するので、溶着故障が起こりやすい。 On the other hand, as shown in FIG. 9 (d), in the switch 300, when the rivet contact 7 of the stationary contact and the rivet contact 7 of the movable contact come into contact with each other, the contact is first consumed, and FIG. As shown, the contact area between the rivet contact 7 of the fixed contact and the rivet contact 7 of the movable contact increases, and the end of the rivet contact 7 of the fixed contact warps up. Therefore, as shown in FIG. 9 (f), the contact area further increases, so that a welding failure is likely to occur.
 以上、固定接触子が本発明にかかる接触子である場合について説明したが、可動接触子または固定接触子のいずれかが、本発明にかかる接触子であればよいため、可動接触子が本発明にかかる接触子であっても構わない。 As described above, the case where the fixed contact is the contact according to the present invention has been described. However, since either the movable contact or the fixed contact may be the contact according to the present invention, the movable contact is the present invention. The contact may also be used.
 本発明にかかる電子部品において、接点が備える接合部と端子板との接合面に垂直な面によって上記接点を切断した縦断面における、上記接点が備える非接合部の最大幅は、本発明にかかる接触子に該当しない接触子(接触子B)の方が、本発明にかかる接触子(接触子A)よりも大きいことが好ましい。 In the electronic component according to the present invention, the maximum width of the non-joint portion provided in the contact point in the longitudinal section obtained by cutting the contact point by a surface perpendicular to the joint surface between the joint portion and the terminal plate provided in the contact point is according to the invention. It is preferable that the contact (contact B) that does not correspond to the contact is larger than the contact (contact A) according to the present invention.
 上記縦断面は、例えば図1の(a)、図4の(a)、図5の(a)、図3に示される面である。「上記接点が備える非接合部の最大幅」(以下、単に最大幅という)とは、非接合部の幅、すなわち、上記縦断面における非接合部の横幅を、端子板と平行な直線の長さとして測定した場合の最大値をいう。 The above longitudinal section is, for example, the surface shown in FIG. 1 (a), FIG. 4 (a), FIG. 5 (a), or FIG. “Maximum width of non-joined portion of the contact” (hereinafter simply referred to as the maximum width) means the width of the non-joined portion, that is, the lateral width of the non-joined portion in the longitudinal section, the length of a straight line parallel to the terminal plate The maximum value when measured.
 例えば、図3において「2.0mm」と記されている長さが上記最大幅に該当する。また、図1において、「D」と表示した長さも上記最大幅に該当する。なお、上記最大幅は、従来公知のマイクロメーター等を用いて測定することができる。 For example, the length indicated as “2.0 mm” in FIG. 3 corresponds to the maximum width. In FIG. 1, the length indicated by “D” also corresponds to the maximum width. The maximum width can be measured using a conventionally known micrometer or the like.
 接触子Bとしては、例えば図9の(a)に示す接触子101のような、従来公知の接触子が該当する。従来公知の接触子における非接合部としては、例えば図9の(a)であれば、リベット接点7の頭部(リベット接点7のうち、接点1に対向する部分。図9の(a)に表れている部分)が該当する。 As the contact B, for example, a conventionally known contact such as the contact 101 shown in FIG. For example, in the case of FIG. 9 (a), the non-joint portion of a conventionally known contactor is the head of the rivet contact 7 (the portion of the rivet contact 7 that faces the contact 1. FIG. 9 (a). Applicable part).
 なお、本明細書において、上述したb、L、h、上記最大幅等の、接点の形状に関するパラメータは、通電開閉に供する前の接触子において測定される。 In the present specification, parameters relating to the shape of the contact, such as b, L, h, and the maximum width described above, are measured in the contact before being subjected to energization switching.
 接触子Bの方が、接触子Aよりも上記最大幅が大きいことにより、通電開閉時に、より確実に、接触子Aが備える接点の非接合部の端部のみを、対向する接点に接触させることができるため好ましい。 Since the maximum width of the contact B is larger than that of the contact A, only the non-joint end of the contact included in the contact A is brought into contact with the opposite contact more reliably during energization opening and closing. This is preferable.
 上記最大幅の大きさの違いの程度については特に限定されるものではなく、接触子Aの非接合部が、接触子Bの方向に反り上がったとしても、当該非接合部が、接触子Bが備える接点を巻き込むように接触したり、接触子Bの端子板に接触してしまうことがない程度に、接触子Aと接触子Bとにおいて、上記最大幅が調整されていればよい。 The degree of difference in the size of the maximum width is not particularly limited, and even if the non-joining portion of the contact A warps in the direction of the contact B, the non-joining portion is not contacted with the contact B. It is sufficient that the maximum width is adjusted in the contact A and the contact B to such an extent that they do not come into contact with each other so that the contact is involved, or contact the terminal plate of the contact B.
 本発明にかかる電子部品は、例えば、図9の(a)に示すように、固定接触子が、本発明にかかる接触子であることが好ましい。さらに、当該固定接触子の極性は陽極であることが好ましい。 In the electronic component according to the present invention, for example, as shown in FIG. 9A, the fixed contact is preferably the contact according to the present invention. Furthermore, the polarity of the stationary contact is preferably an anode.
 本発明にかかる電子部品は、上記可動接触子または上記固定接触子のうち、本発明にかかる接触子(接触子A)に該当しない方の接触子(接触子B)は、上記式1において、上記αが1.5(1/mm)未満であることが好ましい。 The electronic component according to the present invention is the above-mentioned movable contact or fixed contact, and the contact (contact B) that does not correspond to the contact according to the present invention (contact A) is The α is preferably less than 1.5 (1 / mm).
 本発明にかかる電子部品では、上記可動接触子または上記固定接触子のいずれかが、接触子Aであるため、他方の接触子は、式1を満たさない。すなわち、接触子A以外の接触子は、式1におけるαが1.87(1/mm)以下となる。 In the electronic component according to the present invention, since either the movable contact or the fixed contact is the contact A, the other contact does not satisfy Formula 1. That is, in the contacts other than the contact A, α in Expression 1 is 1.87 (1 / mm) or less.
 実施例の結果より、αが1.87(1/mm)を超えると、接点の開閉回数が10万回を超え、従来の接触子を用いた場合の接点開閉回数を上回ると考えられる。のみならず、上記可動接触子または上記固定接触子のいずれかが接触子Aである場合、接触子Aは、上述したように、従来公知の接触子とは、接点の消耗および接点の反りの態様が異なっているため、接点の消耗は接点の非接合部の端部から始まり、端部が消耗し尽くした後に接点の中央部におよぶ。 From the results of the examples, when α exceeds 1.87 (1 / mm), it is considered that the contact opening / closing frequency exceeds 100,000 times and exceeds the contact switching frequency when a conventional contact is used. In addition, when either the movable contact or the fixed contact is the contact A, as described above, the contact A is different from the conventionally known contact in terms of contact wear and contact warpage. Due to the different aspects, contact wear begins at the end of the non-joined portion of the contact and extends to the center of the contact after the end is consumed.
 それゆえ、接触子Aを用いた電子部品では、開閉回数の向上による早期溶着故障の回避のみならず、高価な銀合金(接点材料)を余すところなく使い切ることができるという利点も備えている。このことは、上記αが1.87(1/mm)を超える接触子Aを上記可動接触子または上記固定接触子のいずれかに用いれば達成可能である。 Therefore, the electronic component using the contact A has an advantage that not only the early welding failure can be avoided by increasing the number of switching times, but also the expensive silver alloy (contact material) can be used up. This can be achieved by using the contact A in which α exceeds 1.87 (1 / mm) as either the movable contact or the fixed contact.
 そのため、接触子Bの上記αとしては、1.87(1/mm)以下であれば、接触子Bが備える接点が、接触子Aが備える接点よりも明らかに反りにくくなるため、必ずしも1.5(1/mm)未満である必要はない。 Therefore, if the α of the contact B is 1.87 (1 / mm) or less, the contact provided in the contact B is clearly less likely to warp than the contact provided in the contact A. It is not necessary to be less than 5 (1 / mm).
 しかしながら、1.5(1/mm)未満である場合は、上述したJIS規格 B2713を参考として、片持ち梁の反りを考えた場合、接触子Bが備える接点がより一層反りにくいものとなるため、接点間の接触面積を小さくできる時間もそれだけ長くなる。よって、接点間の溶着故障を防ぐ上で、より有利であると言える。 However, when it is less than 1.5 (1 / mm), the contact provided in the contact B becomes even more difficult to warp when the cantilever is warped with reference to the above-mentioned JIS standard B2713. The time during which the contact area between the contacts can be reduced is also increased accordingly. Therefore, it can be said that it is more advantageous in preventing welding failure between the contacts.
 図10は、本発明にかかる電子部品である開閉器(スイッチ)201の構造を示す斜視図である。図10の(a)、(b)はそれぞれ別角度から見たものであり、構成は同じである。 FIG. 10 is a perspective view showing the structure of a switch 201 which is an electronic component according to the present invention. FIGS. 10A and 10B are viewed from different angles, and the configuration is the same.
 開閉器201は、通常、ケース202の内部に格納されており、固定接点(接点)1および固定接触子の端子板(端子板)4を備える本発明にかかる固定接触子(接触子)100、可動接点であるリベット接点7、可動接触子の端子板(端子板)4’ およびアマチュア10を備える従来公知の可動接触子101、固定b接点12および固定接触子の端子板(端子板)4を備える従来公知の固定接触子106、鉄芯8、ベース9、固定端子支持材11を備えている。固定接触子(接触子)100としては、図10の(a)中に拡大図で示したように、上述した実施の形態1にかかる接触子を用いている。 The switch 201 is normally housed inside the case 202, and includes a fixed contact (contact) 1 and a fixed contact terminal plate (terminal plate) 4 according to the present invention. A rivet contact 7 which is a movable contact, a movable contact terminal plate (terminal plate) 4 ′, and a conventionally known movable contact 101 including an armature 10, a fixed b contact 12 and a fixed contact terminal plate (terminal plate) 4 are provided. A conventionally known fixed contact 106, an iron core 8, a base 9, and a fixed terminal support member 11 are provided. As the fixed contact (contact) 100, as shown in an enlarged view in FIG. 10A, the contact according to the first embodiment described above is used.
 固定接触子(接触子)100,固定接触子106は、ベース9および固定端子支持材11に固定される。可動接触子101は、図示しないコイルに電流を流すことによって磁化された鉄芯8にアマチュア10が吸引されることによって可動接点(リベット接点)7が固定接点(接点)1に接触する。上記電流を遮断すると、可動接点(リベット接点)7が固定接点(接点)1から離れる。これによって、電気回路の開閉制御を行うことができる。 The fixed contact (contact) 100 and the fixed contact 106 are fixed to the base 9 and the fixed terminal support 11. In the movable contact 101, the movable contact (rivet contact) 7 comes into contact with the fixed contact (contact) 1 when the armature 10 is attracted to the magnetized core 8 by passing a current through a coil (not shown). When the current is interrupted, the movable contact (rivet contact) 7 is separated from the fixed contact (contact) 1. As a result, opening / closing control of the electric circuit can be performed.
 そして、固定接触子(接触子)100は本発明にかかる接触子であるため、可動接点(リベット接点)7と固定接点(接点)1との接触面積を減らすことができる。その結果、上述したように、開閉回数を飛躍的に向上させることができ、高価な接点材料を用尽することができる。 And since the fixed contact (contact) 100 is a contact according to the present invention, the contact area between the movable contact (rivet contact) 7 and the fixed contact (contact) 1 can be reduced. As a result, as described above, the number of times of opening and closing can be dramatically improved, and expensive contact materials can be used up.
 なお、固定接触子106が備える固定b接点12は、鉄芯8が磁化されていない場合に可動接点(リベット接点)7と接触させておくためのものであり、固定接触子106は従来公知の接触子であればよく、本発明にかかる接触子である必要はない。 Note that the fixed b contact 12 provided in the fixed contact 106 is for contacting the movable contact (rivet contact) 7 when the iron core 8 is not magnetized, and the fixed contact 106 is conventionally known. Any contactor may be used, and it is not necessary to be a contactor according to the present invention.
 本発明は上述した各実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能であり、異なる実施形態にそれぞれ開示された技術的手段を適宜組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。さらに、各実施形態にそれぞれ開示された技術的手段を組み合わせることにより、新しい技術的特徴を形成することができる。 The present invention is not limited to the above-described embodiments, and various modifications are possible within the scope shown in the claims, and embodiments obtained by appropriately combining technical means disclosed in different embodiments. Is also included in the technical scope of the present invention. Furthermore, a new technical feature can be formed by combining the technical means disclosed in each embodiment.
 本発明は、以下のように構成することも可能である。 The present invention can also be configured as follows.
 本発明にかかる接触子は、接点および端子板を備える接触子であって、
 上記接点は、上記端子板と接合する接合部と、上記端子板との接合に関与しない非接合部とを備え、
 上記非接合部の厚みをh、
 上記接合部と上記端子板との接合面に平行な面によって上記接点を切断した横断面における上記接合部の最大長さをb、
 上記横断面における上記非接合部の最大長さをLとし、(L/h)/bをαとおいたときに、下記式1
 α(1/mm)=(L/h)/b>1.87・・・(式1)
を満たすことを特徴としている。
The contact according to the present invention is a contact comprising a contact and a terminal plate,
The contact includes a joining portion that joins the terminal plate, and a non-joining portion that does not participate in joining the terminal plate,
The thickness of the non-joined part is h,
B is the maximum length of the joint in the cross section in which the contact is cut by a plane parallel to the joint between the joint and the terminal plate;
When the maximum length of the non-joining portion in the cross section is L and (L / h) 3 / b is α, the following formula 1
α (1 / mm) = (L / h) 3 /b>1.87 (Formula 1)
It is characterized by satisfying.
 上記構成によれば、JIS B2713(2009年)に規定されている片持ち梁の反りを参考にして、接点の形状に依存する因子である(L/h)/bを、接点の曲がりやすさの指標としている。接点が式1を満たす形状を備えることによって、接触子は、接点が接合部で端子板と接合するとともに、端子板と接合していない非接合部が、通電開閉時の発熱によって反りやすくなる。 According to the above configuration, with reference to the warpage of the cantilever beam stipulated in JIS B2713 (2009), (L / h) 3 / b, which is a factor depending on the shape of the contact, can be easily bent. It is an index of safety. By providing the contact with a shape that satisfies Formula 1, the contact is joined to the terminal plate at the joint, and the non-joined portion that is not joined to the terminal plate is likely to warp due to heat generated during energization switching.
 それゆえ、上記接触子を例えばスイッチに用いた場合、上記接触子が備える接点は、通電開閉時に、接点の消耗に先んじて非接合部のみが反り、当該接触子と対向する接触子の接点と、反りを生じた非接合部のみで接触することができる。つまり、通電開閉時の発熱によって、非接合部を意図的に反らせることにより、接点の非接合部における端部のみが対抗する接点と接触する状態にすることができる。なお、上記「接点の非接合部における端部」については、前述したとおりである。 Therefore, when the contact is used, for example, as a switch, the contact provided in the contact is warped only at the non-joined portion prior to contact consumption at the time of energization opening and closing, and the contact of the contact facing the contact The contact can be made only at the non-joint portion where the warp has occurred. That is, by intentionally warping the non-joined part by heat generated during energization opening / closing, only the end of the non-joined part of the contact can be brought into contact with the opposing contact. The above-mentioned “end portion at the non-joined portion of the contact” is as described above.
 したがって、接合部と端子板との接合強度を保ちつつ、接点間の接触面積を減らすことができるため、対向する接点との間での溶着を起こりにくくすることができる。すなわち、接点間の溶着による故障を低減し、スイッチ等の開閉性能を向上させることができるとともに、接点の寿命を延ばすことができる。さらに、接点の非接合部における端部を消耗し尽くしてから接点の中央部で消耗が起こるため、接点に用いられている高価な銀材料を余すところなく使い切ることができる。 Therefore, since the contact area between the contacts can be reduced while maintaining the bonding strength between the bonding portion and the terminal plate, welding between the facing contacts can be made difficult to occur. That is, failure due to welding between the contacts can be reduced, the switching performance of the switch and the like can be improved, and the life of the contacts can be extended. Furthermore, since the wear occurs at the center of the contact after the end portion of the non-joined portion of the contact is consumed, the expensive silver material used for the contact can be used up.
 本発明にかかる接触子は、上記式1において、上記αが、2.25(1/mm)以上4.25(1/mm)以下であることが好ましい。 In the contact according to the present invention, in the above formula 1, the α is preferably 2.25 (1 / mm) or more and 4.25 (1 / mm) or less.
 上記構成によれば、接点の形状が、接合部と端子板との接合強度を保ちつつ、接点間の接触面積を減らす上でより好適な形状となり、後述する実施例に示すように、開閉可能回数を従来比で130%以上とすることができる。 According to the above configuration, the shape of the contact is more suitable for reducing the contact area between the contacts while maintaining the bonding strength between the bonding portion and the terminal plate, and can be opened and closed as shown in the embodiments described later. The number of times can be 130% or more compared to the conventional method.
 それゆえ、接点間の溶着による故障をより低減し、スイッチ等の開閉性能をより一層向上させることができる。 Therefore, it is possible to further reduce the failure due to welding between the contacts and further improve the switching performance of the switch and the like.
 本発明にかかる接触子は、固定接触子であることが好ましい。 The contact according to the present invention is preferably a fixed contact.
 上記構成によれば、可動接触子の端子板よりも厚みがあることが通常である固定接触子の端子板を本発明にかかる接触子が備えることとなる。そのため、上記接触子を例えばスイッチに用いた場合、通電開閉時に、上記固定接触子が備える接点の非接合部の端部のみを、より確実に、対向する接点に接触させることができる。 According to the above configuration, the contact according to the present invention is provided with the terminal plate of the stationary contact that is usually thicker than the terminal plate of the movable contact. Therefore, when the contact is used in, for example, a switch, only the end of the non-joined portion of the contact included in the fixed contact can be more reliably brought into contact with the opposing contact when energized.
 したがって、接点間の溶着による故障をより低減し、スイッチ等の開閉性能をより一層向上させることができる。 Therefore, failures due to welding between contacts can be further reduced, and the opening / closing performance of switches and the like can be further improved.
 本発明にかかる接触子は、上記固定接触子の極性が陽極であることが好ましい。 In the contact according to the present invention, the polarity of the fixed contact is preferably an anode.
 上記構成によれば、例えばスイッチに用いた場合、通電開閉時に、上記固定接触子の方が熱による影響を大きく受けることになり、対向する接点は熱の影響を受けないため反らないということになる。そのため、さらに確実に、上記固定接触子が備える接点の非接合部の端部のみを、対向する接点に接触させることができる。 According to the above configuration, for example, when used in a switch, the stationary contact is more greatly affected by heat during energization opening and closing, and the opposing contacts are not affected by heat and do not warp. become. Therefore, it is possible to make sure that only the end portion of the non-joined portion of the contact included in the fixed contact is brought into contact with the opposing contact.
 したがって、接点間の溶着による故障をさらに低減し、スイッチ等の開閉性能をより確実に向上させることができる。 Therefore, failure due to welding between the contacts can be further reduced, and the opening / closing performance of the switch or the like can be improved more reliably.
 本発明にかかる電子部品は、上記接触子として、相互に接離可能な可動接触子と固定接触子とを備え、上記可動接触子または上記固定接触子のいずれかが、本発明にかかる接触子であることを特徴としている。 The electronic component according to the present invention includes a movable contact and a stationary contact that can contact and separate from each other as the contact, and either the movable contact or the fixed contact is a contact according to the present invention. It is characterized by being.
 上記構成によれば、相互に接離可能な接触子のうち、一方が他方よりも、接触子が備える接点の非接合部の端部が反りやすい構成となる。それゆえ、上記一方の接触子が備える接点は、通電開閉時に、非接合部のみが反り、当該接触子と対向する接触子の接点と、反りを生じた非接合部のみで接触することができる。 According to the above configuration, one of the contactors that can contact and separate from each other is more likely to warp the end of the non-joined portion of the contact included in the contact than the other. Therefore, the contact provided in the one contactor can be warped only at the non-joining portion at the time of energization opening and closing, and can be brought into contact with the contact point of the contactor facing the contactor only at the non-joining portion causing the warp. .
 したがって、上記一方の接触子において、接合部と端子板との接合強度を保ちつつ、接点間の接触面積を減らすことができるため、対向する接点間での溶着を起こりにくくすることができる。すなわち、接点間の溶着による故障が低減され、開閉性能が向上し、長寿命な電子部品を提供することができる。さらに、接点の非接合部の端部を消耗し尽くしてから接点の中央部で消耗が起こるため、接点に用いられている高価な銀材料を余すところなく使い切ることができる。 Therefore, in the above one contact, the contact area between the contacts can be reduced while maintaining the bonding strength between the bonding portion and the terminal plate, so that welding between the opposed contacts can be made difficult to occur. That is, failures due to welding between contacts are reduced, switching performance is improved, and a long-life electronic component can be provided. Furthermore, since the wear occurs at the center of the contact after the end of the non-joined portion of the contact is consumed, the expensive silver material used for the contact can be used up.
 本発明にかかる電子部品において、接点が備える接合部と端子板との接合面に垂直な面によって上記接点を切断した縦断面における、上記接点が備える非接合部の最大幅は、本発明にかかる接触子に該当しない接触子の方が、本発明にかかる接触子よりも大きいことが好ましい。 In the electronic component according to the present invention, the maximum width of the non-joint portion provided in the contact point in the longitudinal section obtained by cutting the contact point by a surface perpendicular to the joint surface between the joint portion and the terminal plate provided in the contact point is according to the invention. It is preferable that the contact not corresponding to the contact is larger than the contact according to the present invention.
 上記構成によれば、本発明にかかる接触子(以下、接触子Aとも称する)の方が、本発明にかかる接触子に該当しない接触子(以下、接触子Bとも称する)よりも上記最大幅が狭いため、接触子Aが備える接点の非接合部が反った場合に、当該非接合部が、接触子Bが備える接点を巻き込むように接触したり、接触子Bの端子板に接触してしまうことがない。 According to the above configuration, the maximum width of the contact according to the present invention (hereinafter also referred to as contact A) is larger than that of a contact not corresponding to the contact according to the present invention (hereinafter also referred to as contact B). Therefore, when the non-joining part of the contact provided in the contact A warps, the non-joining part comes into contact with the contact provided in the contact B or contacts the terminal plate of the contact B. There is no end.
 すなわち、通電開閉時に、より確実に、接触子Aが備える接点の非接合部の端部のみを、対向する接点に接触させることができる。 That is, at the time of energization opening and closing, only the end portion of the non-joined portion of the contact provided in the contact A can be brought into contact with the opposing contact.
 したがって、接点間の溶着による故障をより低減し、開閉性能をより一層向上させた電子部品を提供することができる。 Therefore, it is possible to provide an electronic component in which failure due to welding between the contacts is further reduced and the switching performance is further improved.
 本発明にかかる電子部品は、上記固定接触子が、本発明にかかる接触子であることが好ましい。 In the electronic component according to the present invention, the fixed contact is preferably a contact according to the present invention.
 上記構成によれば、可動接触子の端子板よりも厚みがあることが通常である固定接触子の端子板を本発明にかかる接触子が備えることとなるので、通電開閉時に、より確実に、上記固定接触子の接点が備える非接合部の端部のみを、対向する接点に接触させることができる。 According to the above configuration, since the contact according to the present invention is provided with the terminal plate of the stationary contact that is usually thicker than the terminal plate of the movable contact, more reliably at the time of energization opening and closing, Only the end of the non-joining portion provided in the contact of the fixed contact can be brought into contact with the opposing contact.
 したがって、接点間の溶着による故障をより低減し、開閉性能をより一層向上させた電子部品を提供することができる。 Therefore, it is possible to provide an electronic component in which failure due to welding between the contacts is further reduced and the switching performance is further improved.
 本発明にかかる電子部品は、上記固定接触子の極性が陽極であることが好ましい。 In the electronic component according to the present invention, the polarity of the stationary contact is preferably an anode.
 上記構成によれば、通電開閉時に、上記固定接触子の方が熱による影響を大きく受けることになり、対向する接点は熱の影響を受けないため反らないということになる。そのため、さらに確実に、上記固定接触子の接点が備える非接合部の端部のみを、対向する接点に接触させることができる。 According to the above configuration, the stationary contact is more greatly affected by heat during energization opening and closing, and the opposing contact is not affected by heat, so it does not warp. Therefore, it is possible to make sure that only the end portion of the non-joining portion included in the contact of the fixed contact is brought into contact with the opposing contact.
 したがって、接点間の溶着による故障をさらに低減し、スイッチ等の開閉性能をより確実に向上させた電子部品を提供することができる。 Therefore, it is possible to provide an electronic component in which failure due to welding between contacts is further reduced and the opening / closing performance of a switch or the like is improved more reliably.
 本発明にかかる電子部品は、上記可動接触子または上記固定接触子のうち、本発明にかかる接触子に該当しない方の接触子は、上記式1において、上記αが1.5(1/mm)未満であることが好ましい。 In the electronic component according to the present invention, the contact that does not correspond to the contact according to the present invention out of the movable contact or the fixed contact, the α in the formula 1 is 1.5 (1 / mm ) Is preferable.
 上記αが1.5(1/mm)未満であることは、片持ち梁の反りに関する考え方を適用した場合、上記接触子が曲がりにくい(反りにくい)ことを意味する。本発明にかかる接触子はαが1.87(1/mm)より大きいか、2.25(1/mm)以上4.25(1/mm)以下であるため、非接合部が反りやすい。 When the α is less than 1.5 (1 / mm), it means that the contact is difficult to bend (not easily warped) when the concept of warping of the cantilever is applied. In the contact according to the present invention, α is larger than 1.87 (1 / mm) or 2.25 (1 / mm) or more and 4.25 (1 / mm) or less.
 よって、上記構成によれば、本発明にかかる接触子の接点が備える非接合部が反って、反りにくい他方の接触子が備える接点と接触する。 Therefore, according to the said structure, the non-joining part with which the contact of the contact concerning this invention is equipped warps and contacts with the contact with which the other contact which is hard to warp is provided.
 したがって、接点間の接触面積を小さくすることができるため、対向する接点間での溶着を起こりにくくすることができる。その結果、接点間の溶着による故障が低減され、開閉性能を向上させた電子部品を提供することができる。 Therefore, since the contact area between the contacts can be reduced, welding between the opposing contacts can be made difficult to occur. As a result, it is possible to provide an electronic component in which failure due to welding between the contacts is reduced and switching performance is improved.
 以下に本発明の実施例を説明するが、本発明の趣旨を逸脱しない限り、本発明はこれら実施例に限定されるものではない。 Examples of the present invention will be described below, but the present invention is not limited to these examples unless departing from the spirit of the present invention.
 〔製造例1~6〕
 接点の材料として金属酸化物を10.5重量パーセント含む銀合金を用い複合材を圧延した線材を切断して、図3に示すように非接合部3の厚みhが0.36mm、非接合部3の最大幅Dが2.0mmである角型状の接点1を作製した。
[Production Examples 1 to 6]
A wire material obtained by rolling a composite material using a silver alloy containing 10.5 weight percent of a metal oxide as a contact material is cut, and the thickness h of the non-joining part 3 is 0.36 mm as shown in FIG. A rectangular contact 1 having a maximum width D of 3 of 2.0 mm was produced.
 次に、接点1の接合部2を、抵抗溶接によって端子板4(タフピッチ銅C1100または鉄入銅C19400)に接合させた。用いた接点1の非接合部3は、図1に示すように、接合部2と端子板4との接合面5に平行な面によって上記接点1を切断した横断面において、断面形状が正方形である。そのため、当該横断面における接合部2の最大長さbは非接合部3の最大幅Dと等しく、2.0mmで一定である。 Next, the joint 2 of the contact 1 was joined to the terminal plate 4 (tough pitch copper C1100 or iron-filled copper C19400) by resistance welding. As shown in FIG. 1, the non-joined portion 3 of the contact 1 used has a square cross-sectional shape in a cross section obtained by cutting the contact 1 with a plane parallel to the joint surface 5 between the joint 2 and the terminal plate 4. is there. Therefore, the maximum length b of the joint portion 2 in the cross section is equal to the maximum width D of the non-joint portion 3 and is constant at 2.0 mm.
 上記接合を行う際に、接合部2の幅(図1におけるd)を、溶接電流の強さや通電時間等を制御することにより、6通りに変化させ、本発明にかかる接触子a~fを作製した。このとき、接合部2の幅の変化に伴い、非接合部3の最大長さLも変化する。なお、溶接条件は表1に示した。 When performing the above-described joining, the width (d in FIG. 1) of the joining portion 2 is changed in six ways by controlling the strength of the welding current, the energizing time, etc., and the contacts a to f according to the present invention are changed. Produced. At this time, the maximum length L of the non-joining portion 3 also changes as the width of the joining portion 2 changes. The welding conditions are shown in Table 1.
 〔比較製造例1~3〕
 上記接合を行う際の接合部の幅dを溶接電流の強さや通電時間等を制御することにより、製造例1~6とは異なる幅としたこと以外は製造例1~6と同様にして、比較接触子a~cを作製した。
[Comparative Production Examples 1 to 3]
In the same manner as in Production Examples 1 to 6, except that the width d of the joint at the time of joining is controlled to the welding current strength, the energization time, etc., so that the width is different from that of Production Examples 1 to 6. Comparative contacts a to c were prepared.
 〔比較製造例4~6〕
 製造例1~6で用いた接点1の代わりに、異なる3種類の頭部径および足径を有する従来公知のリベット接点を用い、ヘッダ加工によって端子板4に固定して比較接触子d~fを得た。上記頭部径は、接点1の非接合部3の最大幅に相当し、上記足径は、接合部2の最大長さbに相当する。図4に示す接点をリベット接点と仮定すると、上記頭部径は図中のDに該当し、上記足径は図中のbに該当する。なお、表1に示すbは、端子板4に固定後の足径である。
[Comparative Production Examples 4 to 6]
In place of the contact 1 used in the manufacturing examples 1 to 6, conventionally known rivet contacts having three different head diameters and foot diameters are used, and fixed to the terminal plate 4 by header processing, and the comparative contacts df Got. The head diameter corresponds to the maximum width of the non-joining portion 3 of the contact 1, and the foot diameter corresponds to the maximum length b of the joining portion 2. If the contact shown in FIG. 4 is assumed to be a rivet contact, the head diameter corresponds to D in the figure, and the foot diameter corresponds to b in the figure. In addition, b shown in Table 1 is a foot diameter after being fixed to the terminal board 4.
 〔実施例1~6、比較例1~6〕
 接触子a~fおよび比較接触子a~fが備える接点の形状に関するパラメータを表1にまとめた。これらの接触子を固定接触子として用い、可動接触子として従来公知の可動接触子を用いてスイッチを構成した。上記可動接触子は、接点1と同様に、接点の材料として金属酸化物を10.5重量パーセント含む銀合金を用い、接点の頭部径が2.3mmであり、端子板として、ベリリウム銅C17200を用いたものである。
[Examples 1 to 6, Comparative Examples 1 to 6]
Table 1 summarizes the parameters related to the contact shapes of the contacts a to f and the comparative contacts a to f. These contacts were used as fixed contacts, and a switch was configured using a conventionally known movable contact as the movable contact. Similar to the contact 1, the movable contact uses a silver alloy containing 10.5 weight percent of a metal oxide as a contact material, has a contact head diameter of 2.3 mm, and uses a beryllium copper C17200 as a terminal plate. Is used.
 負荷条件をDC14V、28A、抵抗負荷とし、接点間の溶着または接触不良が生じるまでの接点開閉可能回数を測定した。結果を表1に示す。 The load conditions were DC14V, 28A, resistance load, and the number of times the contacts could be opened and closed until welding or contact failure occurred between the contacts was measured. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000002
 表1中、上記比較接触子について、例えば比較接触子aを「比a」のように表している。また、非接合部の最大長さLは、(D-d)/2として求められる。比較接触子d~fにおいて、表中の「非接合部の最大幅D」は上記頭部径、「接合部の最大長さb」は上記足径に該当する。図4に示す接点をリベット接点と仮定すると、表中の「非接合部の最大長さL」は図4に示すLに、「非接合部の厚みh」は、図4に示すhに相当する。
Figure JPOXMLDOC01-appb-T000002
In Table 1, with respect to the comparative contact, for example, the comparative contact a is represented as “ratio a”. Further, the maximum length L of the non-joined portion is obtained as (Dd) / 2. In the comparative contacts d to f, the “maximum width D of the non-joined portion” in the table corresponds to the head diameter, and the “maximum length b of the joined portion” corresponds to the foot diameter. Assuming that the contact shown in FIG. 4 is a rivet contact, “the maximum length L of the non-joined portion” in the table corresponds to L shown in FIG. 4, and “thickness h of the non-joint portion” corresponds to h shown in FIG. To do.
 図11は、接触子a~fおよび比較接触子a~fについて、試験結果に基づき、横軸に式1から求めたα、縦軸に開閉回数を取って作成したグラフである。図11において、プロットは一区間を0.25(1/mm)とし、それぞれの区間内の結果全てを平均し、等間隔にプロットした。 FIG. 11 is a graph created for the contacts a to f and the comparative contacts a to f based on the test results by taking α obtained from Equation 1 on the horizontal axis and the number of times of opening and closing on the vertical axis. In FIG. 11, one plot is set to 0.25 (1 / mm), and all the results in each section are averaged and plotted at equal intervals.
 図11に示す結果から、非接合部の厚みh、非接合部の最大長さL、接合部の最大長さbで構成されるαを1.87(1/mm)より大きくすることによって、従来の接点の開閉可能回数として一般的な回数である10万回を超える開閉性能を実現することができることが分かる。しかも、それだけではなく、本発明にかかる接触子を用いることにより、すでに説明したように、接点の材料である高価な銀合金を余すところなく使い切ることもできる。 From the results shown in FIG. 11, by making α configured by the thickness h of the non-joined portion, the maximum length L of the non-joined portion, and the maximum length b of the joined portion greater than 1.87 (1 / mm), It turns out that the switching performance exceeding 100,000 times that is a general number of times of opening and closing of the conventional contacts can be realized. Moreover, not only that, but by using the contact according to the present invention, as described above, it is possible to use up all of the expensive silver alloy as the material of the contact.
 また、特にαを2.25(1/mm)以上4.25(1/mm)以下とすることによって、上記10万回に対して130%以上、開閉回数を増加させることができている。つまり、溶着故障の発生を十分に抑制し、接点の寿命を著しく向上させることができていた。 In particular, when α is set to 2.25 (1 / mm) or more and 4.25 (1 / mm) or less, the number of times of opening and closing can be increased by 130% or more with respect to the above 100,000 times. In other words, the occurrence of welding failure was sufficiently suppressed, and the contact life could be remarkably improved.
 さらに、αの値が大きくなるほど、接合部の幅dは短くなるが、αが4.25(1/mm)であっても、接触子a~fではせん断強度を150N以上確保することができている。すなわち、接点が接触子から脱落するという問題も生じない。なお、せん断強度は、JIS C62137-1-2:2010に示される、せん断強度試験に準じて計測した。 Furthermore, the larger the value of α, the shorter the width d of the joint portion. However, even if α is 4.25 (1 / mm), the contacts a to f can ensure a shear strength of 150 N or more. ing. That is, the problem that the contact is dropped from the contact does not occur. The shear strength was measured in accordance with the shear strength test shown in JIS C62137-1-2: 2010.
 以上の結果から、本発明にかかる接触子を用いることにより、接点間の接触面積を減らすことができ、その結果、接点の開閉可能回数を著しく増加させることができ、接点脱落の問題も生じず、かつ、銀合金を有効に使い切ることができるという、従来の接触子では得ることのできなかった効果が奏されることが明らかとなった。 From the above results, by using the contact according to the present invention, the contact area between the contacts can be reduced, and as a result, the number of times the contacts can be opened and closed can be remarkably increased, and the problem of contact dropout does not occur. And it became clear that the effect which was not able to be obtained with the conventional contact that the silver alloy could be used up effectively was show | played.
 本発明は、スイッチ、リレー等の電子部品に好適に利用することができる。 The present invention can be suitably used for electronic parts such as switches and relays.
 1、1a~1e・・・接点
 2 ・・・接点の接合部
 3 ・・・接点の非接合部
 4 ・・・端子板
 5 ・・・接合面
100・・・接触子
200・・・スイッチ
201・・・開閉器(スイッチ)
DESCRIPTION OF SYMBOLS 1, 1a-1e ... Contact 2 ... Contact junction 3 ... Contact non-joint part 4 ... Terminal board 5 ... Joining surface 100 ... Contact 200 ... Switch 201 ... Switches (switches)

Claims (9)

  1.  接点および端子板を備える接触子であって、
     上記接点は、上記端子板と接合する接合部と、上記端子板との接合に関与しない非接合部とを備え、
     上記非接合部の厚みをh、
     上記接合部と上記端子板との接合面に平行な面によって上記接点を切断した横断面における上記接合部の最大長さをb、
     上記横断面における上記非接合部の最大長さをLとし、(L/h)/bをαとおいたときに、下記式1
     α(1/mm)=(L/h)/b>1.87・・・(式1)
    を満たすことを特徴とする接触子。
    A contact comprising a contact and a terminal plate,
    The contact includes a joining portion that joins the terminal plate, and a non-joining portion that does not participate in joining the terminal plate,
    The thickness of the non-joined part is h,
    B is the maximum length of the joint in the cross section in which the contact is cut by a plane parallel to the joint between the joint and the terminal plate;
    When the maximum length of the non-joining portion in the cross section is L and (L / h) 3 / b is α, the following formula 1
    α (1 / mm) = (L / h) 3 /b>1.87 (Formula 1)
    The contact characterized by satisfy | filling.
  2.  上記式1において、上記αが、2.25(1/mm)以上4.25(1/mm)以下であることを特徴とする請求項1に記載の接触子。 2. The contactor according to claim 1, wherein in the formula 1, the α is 2.25 (1 / mm) or more and 4.25 (1 / mm) or less.
  3.  上記接触子が、固定接触子であることを特徴とする請求項1または2に記載の接触子。 The contactor according to claim 1 or 2, wherein the contactor is a fixed contactor.
  4.  上記固定接触子の極性が陽極であることを特徴とする請求項3に記載の接触子。 The contact according to claim 3, wherein the polarity of the fixed contact is an anode.
  5.  接触子として、相互に接離可能な可動接触子と固定接触子とを備え、
     上記可動接触子または上記固定接触子のいずれかが、請求項1または2に記載の接触子であることを特徴とする電子部品。
    As a contactor, it is equipped with a movable contactor and a fixed contactor that can contact and separate from each other,
    3. The electronic component according to claim 1, wherein either the movable contact or the fixed contact is the contact according to claim 1 or 2.
  6.  接点が備える接合部と端子板との接合面に垂直な面によって上記接点を切断した縦断面における、上記接点が備える非接合部の最大幅は、
     請求項1または2に記載の接触子に該当しない接触子の方が、請求項1または2に記載の接触子よりも大きいことを特徴とする請求項5に記載の電子部品。
    The maximum width of the non-joint part provided in the contact point in the longitudinal section obtained by cutting the contact point by a surface perpendicular to the joint surface between the joint part and the terminal plate provided in the contact point,
    The electronic component according to claim 5, wherein a contact that does not correspond to the contact according to claim 1 or 2 is larger than the contact according to claim 1 or 2.
  7.  上記固定接触子が、請求項1または2に記載の接触子であることを特徴とする請求項5または6に記載の電子部品。 The electronic component according to claim 5 or 6, wherein the fixed contact is the contact according to claim 1 or 2.
  8.  上記固定接触子の極性が陽極であることを特徴とする請求項7に記載の電子部品。 The electronic component according to claim 7, wherein the polarity of the stationary contact is an anode.
  9.  上記可動接触子または上記固定接触子のうち、請求項1または2に記載の接触子に該当しない方の接触子は、上記式1において、上記αが1.5(1/mm)未満であることを特徴とする請求項5から8の何れか1項に記載の電子部品。 Of the movable contact or the fixed contact, the contact that does not correspond to the contact according to claim 1 or 2 is such that in the formula 1, the α is less than 1.5 (1 / mm). The electronic component according to claim 5, wherein the electronic component is an electronic component.
PCT/JP2014/052301 2013-03-15 2014-01-31 Contact and electronic component WO2014141768A1 (en)

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JP2013-052995 2013-03-15
JP2013052995A JP5991240B2 (en) 2013-03-15 2013-03-15 Contacts and electronic components

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11273517A (en) * 1998-03-20 1999-10-08 Fujikoki Corp Pressure switch
JP2009266421A (en) * 2008-04-22 2009-11-12 Kojima Press Co Ltd Switch having no generation of arc
JP5056977B1 (en) * 2011-12-15 2012-10-24 オムロン株式会社 Contact and manufacturing method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11273517A (en) * 1998-03-20 1999-10-08 Fujikoki Corp Pressure switch
JP2009266421A (en) * 2008-04-22 2009-11-12 Kojima Press Co Ltd Switch having no generation of arc
JP5056977B1 (en) * 2011-12-15 2012-10-24 オムロン株式会社 Contact and manufacturing method thereof

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JP5991240B2 (en) 2016-09-14

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