WO2014132809A1 - Carbon black dispersion and use thereof - Google Patents
Carbon black dispersion and use thereof Download PDFInfo
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- WO2014132809A1 WO2014132809A1 PCT/JP2014/053403 JP2014053403W WO2014132809A1 WO 2014132809 A1 WO2014132809 A1 WO 2014132809A1 JP 2014053403 W JP2014053403 W JP 2014053403W WO 2014132809 A1 WO2014132809 A1 WO 2014132809A1
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- 0 C**c1nc(*)nc([U])n1 Chemical compound C**c1nc(*)nc([U])n1 0.000 description 1
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- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/44—Carbon
- C09C1/48—Carbon black
- C09C1/56—Treatment of carbon black ; Purification
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
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- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/44—Carbon
- C09C1/48—Carbon black
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/04—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of carbon-silicon compounds, carbon or silicon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
- H01B1/12—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
- H01B1/122—Ionic conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/133—Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/624—Electric conductive fillers
- H01M4/625—Carbon or graphite
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/51—Particles with a specific particle size distribution
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- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/62—Submicrometer sized, i.e. from 0.1-1 micrometer
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- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/22—Rheological behaviour as dispersion, e.g. viscosity, sedimentation stability
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- C01P2006/40—Electric properties
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
- H01M4/1391—Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
- H01M4/1393—Processes of manufacture of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a carbon black dispersion excellent in dispersibility and storage stability.
- the present invention also relates to a battery electrode mixture layer and a lithium ion secondary battery using the dispersion.
- carbon black is widely used as a conductive additive, but when forming a battery electrode mixture layer, in order to shorten the production process in an efficient manner, the carbon black can be increased in a solvent. It is important to make it possible to easily disperse in concentration and uniformly.
- N-methyl-2-pyrrolidone used in non-aqueous secondary batteries is more expensive than common solvents and has a very high boiling point of 200 ° C. or higher. Since energy is required, reduction of the amount of solvent used in the dispersion is strongly demanded.
- Patent Documents 1 and 2 carbon black is dispersed while adsorbing an acidic or basic organic dye derivative to the carbon black, thereby achieving dispersion stabilization without impairing the conductivity of the carbon black.
- a battery composition is described.
- a carbon black dispersion liquid containing an electrode active material hereinafter referred to as an electrode mixture liquid
- an organic pigment derivative as a dispersant
- the electrode mixture layer and the coating layer are coated.
- the adhesion of the film substrate may be insufficient, and the electrode mixture layer may unintentionally peel from the coating film substrate.
- a dispersant for dispersing carbon black a pigment derivative type dispersant and a polymer polymer type dispersant (hereinafter referred to as a resin type dispersant) are used. It is described that, when used in combination, a positive electrode plate having good adhesion can be produced while utilizing the performance as a dispersant possessed by the pigment derivative type dispersant.
- a resin type dispersant a polymer polymer type dispersant
- resin-type dispersants such as polyvinyl acetal, which are known as dispersants for dispersing carbon black using N-methyl-2-pyrrolidone as a solvent, do not have sufficient performance as dispersants.
- resin-type dispersants such as polyvinyl acetal
- dispersants for dispersing carbon black using N-methyl-2-pyrrolidone as a solvent do not have sufficient performance as dispersants.
- a pigment derivative type dispersant as a dispersant.
- polyvinyl acetal has a problem of low resistance to non-aqueous electrolytes such as ethylene carbonate and propylene carbonate.
- Patent Documents 5 and 6 describe coating liquids containing carbon black, unmodified or modified polyvinyl alcohol, and N-methyl-2-pyrrolidone, and Patent Document 5 describes this coating liquid. It describes that a positive electrode active material or a negative electrode active material is added to a working solution to produce an electrode plate of a lithium ion secondary battery.
- the polyvinyl alcohols in Patent Documents 5 and 6 are used in large amounts as binders (resin binders), and there is no technical idea of using polyvinyl alcohols as a dispersant.
- Patent Documents 3 and 4 suggest the possibility of using polyvinyl alcohol as one of the dispersants and N-methyl-2-pyrrolidone as one of the solvents.
- the physical and chemical properties of the carbon black, solvent type, and dispersant used are closely related to each other, what kind of physical properties are required when a specific solvent called N-methyl-2-pyrrolidone is used.
- polyvinyl alcohols having chemical properties can function well as a dispersant, and the molecular structure, functional group ratio, The relationship between molecular weight and the conditions for functioning as a resin-type dispersant was still unclear.
- the dispersibility of the carbon black is deteriorated when the amount of the dispersant is extremely reduced, and on the contrary, the dispersibility is improved when the amount of the dispersant is extremely increased.
- the resin-type dispersant does not have sufficient resistance to the non-aqueous electrolyte, and the dispersant functions as an insulating component, resulting in a high resistance value and poor conductivity. It is expected to have a negative effect on battery characteristics.
- the selection of the type of carbon black itself may be important.
- carbon black with a small primary particle size and high specific surface area or carbon black with a small volume density and high specific surface area it is known that a coating film with good conductivity and low surface resistance can be obtained. ing.
- these carbon blacks have a high specific surface area, it has been difficult to stably disperse and to improve the storage stability.
- the solvent used for preparing the electrode mixture liquid is determined by the polymer material used for the binder in the battery.
- polyvinylidene fluoride is generally used as a particularly suitable binder for forming an electrode
- N-methyl-2-pyrrolidone is generally used as a solvent for dissolving polyvinylidene fluoride. It is used. Since N-methyl-2-pyrrolidone has a very high boiling point of 202 ° C., it is necessary to spend a large amount of energy and time for drying the electrode mixture liquid.
- the resulting carbon black dispersion is significantly reduced in viscosity compared to conventionally known resin-type dispersants, that is, the carbon black concentration that can be achieved is significantly higher, and carbon
- a carbon black dispersion using N-methyl-2-pyrrolidone as a solvent which is excellent in black dispersibility and storage stability of the dispersion.
- the battery electrode compound-material layer which has a uniform and favorable coating-film physical property and low surface resistance.
- (1) 1st invention The present inventors paid attention to the physical and chemical properties of carbon black, solvent species, and a dispersant, and as a result of examining the quantitative relationship thereof in detail, the specific surface area of carbon black was determined. And a use amount of polyvinyl alcohol having a specific degree of saponification, there is a critical range that greatly contributes to dispersibility, and when these are within a certain range, high concentration, low viscosity, and long-term It has been found that a carbon black dispersion having good storage stability can be produced, and the present invention has been completed.
- an embodiment of the present invention is a carbon black dispersion comprising carbon black, polyvinyl alcohol as a dispersant, and N-methyl-2-pyrrolidone as a solvent, wherein the saponification degree of polyvinyl alcohol is When the BET specific surface area of carbon black is Xm 2 / g and the amount of polyvinyl alcohol added to 1 g of carbon black is aXg, a is in the range of 0.00017 ⁇ a ⁇ 0.00256.
- the present invention relates to a carbon black dispersion.
- an embodiment of the present invention relates to the above carbon black dispersion, wherein the polyvinyl alcohol is from 0.65 parts by weight to 15 parts by weight with respect to 100 parts by weight of the carbon black.
- an embodiment of the present invention relates to the carbon black dispersion, wherein the polyvinyl alcohol is 2 to 8 parts by weight with respect to 100 parts by weight of the carbon black.
- an embodiment of the present invention relates to a carbon black dispersion for a battery, which further contains a positive electrode active material or a negative electrode active material in the carbon black dispersion.
- an embodiment of the present invention relates to a battery electrode mixture layer formed by applying the carbon black dispersion or the battery carbon black dispersion.
- An embodiment of the present invention is a lithium ion secondary battery comprising a positive electrode having a positive electrode mixture layer on a current collector, a negative electrode having a negative electrode mixture layer on the current collector, and an electrolyte containing lithium. And at least one of a positive electrode and a negative electrode is related with the lithium ion secondary battery which comprises the said battery electrode compound-material layer.
- an embodiment of the present invention is a carbon black dispersion containing carbon black, polyvinyl alcohol and a triazine derivative or polyvinyl alcohol and an organic dye derivative as a dispersant, and N-methyl-2-pyrrolidone as a solvent.
- the total amount of the dispersant is 50 parts by weight or less based on 100 parts by weight of carbon black
- the polyvinyl alcohol contains 50 to 95 mol% of repeating units represented by the following general formula (A) in the polymer chain.
- the present invention relates to a carbon black dispersion characterized by containing. Formula (A)
- an embodiment of the present invention is a carbon black dispersion comprising carbon black, polyvinyl alcohol and a triazine derivative or polyvinyl alcohol and an organic dye derivative as a dispersant, and N-methyl-2-pyrrolidone as a solvent. Liquid, When the total amount of the dispersant with respect to 100 parts by weight of carbon black is 50 parts by weight or less, the BET specific surface area of carbon black is Xm 2 / g, and the amount of polyvinyl alcohol added to 1 g of carbon black is aXg.
- the polyvinyl alcohol contains 50 to 95 mol%, preferably 60 to 85 mol%, of the repeating unit represented by the general formula (A) in the polymer chain. And a carbon black dispersion.
- an embodiment of the present invention relates to the above carbon black dispersion, wherein the dispersant is polyvinyl alcohol and a triazine derivative.
- An embodiment of the present invention also relates to the carbon black dispersion, wherein the polyvinyl alcohol contains 55 to 85 mol% of a repeating unit represented by the general formula (A) in a polymer chain. .
- an embodiment of the present invention relates to the above carbon black dispersion, wherein the total amount of the dispersant with respect to 100 parts by weight of carbon black is 0.5 part by weight or more and 40 parts by weight or less.
- an embodiment of the present invention relates to the above carbon black dispersion, wherein the polyvinyl alcohol is from 0.2 parts by weight to 20 parts by weight with respect to 100 parts by weight of the carbon black.
- an embodiment of the present invention relates to the above carbon black dispersion, wherein the polyvinyl alcohol is from 0.2 parts by weight to 8 parts by weight with respect to 100 parts by weight of the carbon black.
- an embodiment of the present invention relates to a carbon black dispersion for a battery, which further contains a positive electrode active material or a negative electrode active material in the carbon black dispersion.
- an embodiment of the present invention relates to a battery electrode mixture layer formed by applying the carbon black dispersion or the battery carbon black dispersion.
- An embodiment of the present invention is a lithium ion secondary battery comprising a positive electrode having a positive electrode mixture layer on a current collector, a negative electrode having a negative electrode mixture layer on the current collector, and an electrolyte containing lithium. And at least one of a positive electrode and a negative electrode is related with the lithium ion secondary battery which comprises the said battery electrode compound-material layer.
- an embodiment of the present invention is a carbon black dispersion comprising carbon black, polyvinyl alcohol as a dispersant, and N-methyl-2-pyrrolidone as a solvent, wherein the saponification degree of polyvinyl alcohol is 60 to 85 mol%, the BET specific surface area of carbon black is 30 to 1500 m 2 / g, and the polyvinyl alcohol with respect to 100 parts by weight of carbon black is more than 8 parts by weight and 40 parts by weight or less, It relates to a carbon black dispersion.
- an embodiment of the present invention relates to the carbon black dispersion, wherein the polyvinyl alcohol is more than 8 parts by weight and 25 parts by weight or less based on 100 parts by weight of the carbon black.
- An embodiment of the present invention also relates to the carbon black dispersion, wherein the carbon black has a BET specific surface area of 200 to 1500 m 2 / g.
- an embodiment of the present invention relates to the carbon black dispersion, wherein the carbon black has a BET specific surface area of 500 to 1500 m 2 / g.
- an embodiment of the present invention relates to the carbon black dispersion, wherein the carbon black is a hollow carbon black.
- the embodiment of the present invention is characterized in that the content of polyvinyl alcohol is 0.05 parts by weight or more and less than 2 parts by weight with respect to 100 parts by weight of the total solid components contained in the dispersion liquid. It relates to a carbon black dispersion.
- an embodiment of the present invention relates to a carbon black dispersion for a battery, which further contains a positive electrode active material or a negative electrode active material in the carbon black dispersion.
- an embodiment of the present invention relates to a battery electrode mixture layer formed by applying the carbon black dispersion or the battery carbon black dispersion.
- An embodiment of the present invention is a lithium ion secondary battery comprising a positive electrode having a positive electrode mixture layer on a current collector, a negative electrode having a negative electrode mixture layer on the current collector, and an electrolyte containing lithium. And at least one of a positive electrode and a negative electrode is related with the lithium ion secondary battery which comprises the said battery electrode compound-material layer.
- the second invention it is possible to obtain a coating film having better adhesion to the coating substrate than when a conventionally known pigment derivative type dispersing agent is used alone, and a conventionally known resin type dispersing agent A carbon black dispersion having a remarkably low viscosity can be obtained as compared with the case where it is used alone or in combination with a pigment derivative, and the carbon black concentration can be increased while maintaining adhesion.
- the second invention, and the third invention it becomes possible to provide a carbon black dispersion having a higher concentration than before, and the amount of N-methyl-2-pyrrolidone solvent used is greatly reduced.
- the drying process of the coated film can be greatly shortened.
- an electrode mixture solution for a secondary battery is prepared using the dispersion, it is easy to add and knead electrode active material powder because of its low viscosity, and each electrode component has a high concentration.
- carbon black dispersion and “carbon black dispersion for battery” are referred to as “dispersion”, “organic dye derivative or triazine derivative” as “pigment derivative”, “polyvinyl alcohol” (first (Invention and third invention) or “polyvinyl alcohol and pigment derivative” (second invention) may be abbreviated as “dispersant”, and “N-methyl-2-pyrrolidone” may be abbreviated as “NMP”.
- Carbon black As carbon black, various types such as commercially available hollow carbon black, furnace black, channel black, thermal black, acetylene black, ketjen black, etc., and commonly used oxidized carbon black, graphitized treatment Carbon black, carbon nanotubes and carbon nanofibers can also be used. Moreover, carbon black which has high electroconductivity, such as acetylene black and furnace black, and is produced industrially is used suitably.
- the oxidation treatment of carbon black is performed by treating the carbon black at a high temperature in the air or by treating it with nitric acid, nitrogen dioxide, ozone, etc., for example, phenol group, quinone group, carboxyl group, carbonyl group.
- This is a treatment for directly introducing (covalently bonding) such an oxygen-containing polar functional group to the surface of carbon black, and is generally performed to improve the dispersibility of carbon black.
- the average primary particle diameter of the carbon black used for the production of the dispersion is preferably 0.01 to 1 ⁇ m, particularly in the range of the average primary particle diameter of the carbon black used for general dispersions and paints. Is preferably 0.2 ⁇ m, more preferably 0.01 ⁇ m to 0.1 ⁇ m.
- the average primary particle size referred to here indicates an arithmetic average particle size measured with an electron microscope, and this physical property value is generally used to represent the physical characteristics of carbon black.
- BET specific surface area and pH are known as other physical property values representing the physical characteristics of carbon black.
- the BET specific surface area refers to a specific surface area (hereinafter simply referred to as a specific surface area) measured by the BET method by nitrogen adsorption, and this specific surface area corresponds to the surface area of carbon black. The amount you need also increases.
- the pH changes under the influence of functional groups on the carbon black surface and impurities contained therein.
- the carbon black used in the first and second inventions preferably has a BET specific surface area of 20 to 1500 m 2 / g, more preferably 20 to 1000 m 2 / g, and more preferably 20 to 500 m 2 / g. preferably, more preferably those of 20 ⁇ 250m 2 / g, more preferably those of 30 ⁇ 150m 2 / g, particularly preferably from 30 ⁇ 75m 2 / g.
- various commercially available products and synthetic products can be used alone, or two or more carbon blacks can be used in combination.
- the carbon black used in the first and second inventions is not particularly limited as long as it has the above specific surface area, but is high such as acetylene black, furnace black, hollow carbon black and graphitized carbon black. Carbon black having electrical conductivity and industrially produced is preferably used. Among these carbon blacks, acetylene black is particularly preferably used. Examples of acetylene black include Denka Black (manufactured by Denki Kagaku Kogyo Co., Ltd.), and various grades can be obtained as commercial products.
- the carbon black used in the third invention preferably has a BET specific surface area of 30 to 1500 m 2 / g, more preferably 200 to 1500 m 2 / g, still more preferably 500 to 1500 m 2 / g, Particularly preferred are those of up to 1000 m 2 / g.
- various commercially available products and synthetic products can be used alone, or two or more carbon blacks can be used in combination.
- the BET specific surface area of the carbon black prepared by mixing two or more kinds of carbon black is in the total carbon black G i
- the BET specific surface area of a carbon black i S i is in the total carbon black G i
- (BET specific surface area of mixed carbon black) ⁇ (S i ⁇ G i )
- the specific surface area of carbon black prepared by mixing carbon black having a BET specific surface area of 800 m 2 / g and carbon black of 1200 m 2 / g in a weight ratio of 1: 1 is 1000 m 2 / g.
- the carbon black used in the third invention is not particularly limited as long as it has the above specific surface area, but has high conductivity such as acetylene black, furnace black, hollow carbon black and graphitized carbon black. Carbon black produced and industrially produced is preferably used. Among these carbon blacks, hollow carbon black having excellent conductivity per weight is particularly preferably used. Examples of the hollow carbon black include ketjen black (manufactured by Akzo Corporation), and various grades can be obtained as commercial products.
- Polyvinyl alcohol is used as a dispersant. That is, polyvinyl alcohol is used as a dispersant rather than as a binder.
- polyvinyl alcohol obtained by using polyvinyl acetate as a raw material and saponifying this is described.
- polyvinyl alcohol is obtained by using polyvinyl acetate obtained by polymerizing vinyl acetate as a raw material, saponifying the polyvinyl acetate, and substituting the acetyl group with a hydroxyl group. Due to this synthesis process, polyvinyl alcohol has an acetyl group and a hydroxyl group, and the ratio is expressed as the degree of saponification.
- the saponification degree is the same as the definition of saponification degree known in the industry, and is based on the total number of moles of structural units (typically vinyl ester units) and vinyl alcohol units that can be converted into vinyl alcohol units by saponification.
- the ratio (mol%) occupied by the number of moles of the vinyl alcohol unit in other words, the ratio (mol%) of the repeating unit represented by the general formula (A) contained in the polyvinyl alcohol).
- the number of hydroxyl groups derived from the vinyl alcohol skeleton contained in the polyvinyl alcohol is divided by the sum of the number of acetyl groups derived from the vinyl acetate skeleton and the number of hydroxyl groups derived from the vinyl alcohol skeleton. Mean value.
- polyvinyl alcohol polyvinyl alcohol, particularly those obtained by saponifying polyvinyl acetate, are mainly used, but are not limited thereto.
- the saponification degree is preferably 50 to 95 mol%, more preferably 55 to 92 mol%, still more preferably 55 to 85 mol%, and particularly preferably 60 to 85 mol%. If it is the polyvinyl alcohol of the said saponification degree, various commercial products and synthetic products can be used individually or in combination of 2 or more types.
- a functional group other than a hydroxyl group and an acetic acid group for example, an acetoacetyl group, a sulfonic acid group, a carboxyl group, a carbonyl group, an amino group, an isocyanate group introduced, Modified with various salts, other anion or cation modified, unsaturated modified, acetal modified (butyral modified, acetoacetal modified, formal modified, etc.) with aldehydes, diol structure introduced
- these are also included in the range of usable polyvinyl alcohol, and these can be used alone or in combination of two or more.
- the polyvinyl alcohol preferably has an average degree of polymerization of 50 to 4000, then preferably 50 to 3000, more preferably 100 to 3000, particularly preferably 100 to 2000, and particularly preferably 100 to 1500. Further preferred. If it is polyvinyl alcohol of the said polymerization degree, various commercial products and synthetic products can be used individually or in combination of 2 or more types.
- the polyvinyl alcohol preferably has a 4% aqueous solution viscosity of 2.0 to 25 mPa ⁇ s, more preferably 2.0 to 20.0 mPa ⁇ s, according to JIS K6726.
- those having a saponification degree of less than 50 mol% to 60 mol% have very good solubility in NMP, but are considered to be ineffective for dispersion due to poor adsorptivity to carbon black.
- Those larger than 95 mol% hardly dissolve or swell in NMP, so even if adsorbed to carbon black, the polymer chain cannot be extended to the NMP side, and therefore, the steric repulsion cannot be effectively performed. Inferred.
- those having a saponification degree within these ranges have a good balance between the solubility or swelling in NMP and the adsorptivity to carbon black and the steric repulsion effect after adsorption. It is considered to function particularly effectively.
- Examples of commercially available polyvinyl alcohols included in the saponification degree range include Kuraray Poval (polyvinyl alcohol manufactured by Kuraray Co., Ltd.), Gohsenol (polyvinyl alcohol manufactured by Nippon Gosei Kagaku Kogyo Co., Ltd.), Denkapoval (manufactured by Denki Kagaku Kogyo Co., Ltd.), -Various grades can be obtained from the market under trade names such as POVAL (manufactured by Nippon Vinegar-Poval).
- Kuraray Poval's PVA-403 (saponification degree: 78.5 to 81.5 mol%, average polymerization degree: 300, viscosity of 4% aqueous solution at a liquid temperature of 20 ° C. according to JIS K6726: 2.8 to 3.3 mPa ⁇ s) s), PVA-505 (saponification degree 72.5-74.5 mol%, average polymerization degree 500, 4% aqueous solution viscosity 4.2-5.0 mPa ⁇ s), L-8 (saponification degree 69.5-72.
- NMP is used for manufacturing electrodes of lithium ion secondary batteries.
- one or more other solvents may be used in combination as long as the performance as a dispersant (mainly polyvinyl alcohol alone or a combination of polyvinyl alcohol and a pigment derivative) and battery performance are not impaired. From the industrial applicability assumed by the invention, it is preferable to use NMP alone.
- the pigment derivative is an organic dye derivative having an acidic or basic functional group, or a triazine derivative having an acidic or basic functional group.
- a triazine derivative having an acidic functional group represented by the following general formula (1) or an organic dye derivative having an acidic functional group represented by the following general formula (4) is particularly preferable.
- [X 1 is, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH -, - CH 2 NHCOCH 2 NH- or -X 3 -Y-X 4 - represents, X 2 and X 4, each independently, represent -NH- or -O-, X 3 is, -CONH -, - SO 2 NH -, - CH 2 NH -, - NHCO- or -NHSO 2 - and represent , Y represents an alkylene group that may have a substituent, an alkenylene group that may have a substituent, or an arylene group that may have a substituent, and Z represents —SO 3 M, —COOM, Represents —P (O) (— OM) 2 or —O—P (O) (— OM) 2 , M represents one equivalent of a monovalent to trivalent cation, and Q represents —O—R 2
- X 5 represents -NH- or -O-
- X 6 and X 7 are each independently, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH- or Represents —CH 2 NHCOCH 2 NH—
- R 3 and R 4 each independently represents an organic dye residue, an optionally substituted heterocyclic residue, or an optionally substituted aromatic group. Represents a group ring residue or —YZ, and Y and Z have the same meanings as Y and Z in formula (1).
- organic dye residues in R 1 , R 3 and R 4 include diketopyrrolopyrrole dyes, azo dyes such as azo, disazo, polyazo, phthalocyanine dyes, anthraquinones, diaminodianthraquinones, anthrapyrimidines, and flavans
- Anthraquinone dyes such as Throne, Antanthrone, Indanthrone, Pyrantron, Biolantron, Quinacridone dyes, Dioxazine dyes, Perinone dyes, Perylene dyes, Thioindigo dyes, Isoindolin dyes, Isoindolinone dyes, Residues such as quinophthalone dyes, selenium dyes, metal complex dyes and the like can be mentioned.
- an organic dye residue that is not a metal complex dye, among which an azo dye, a diketopyrrolopyrrole dye, a metal-free phthalocyanine dye, Quinacridone dyes and dioxazine dye residues are preferred because they exhibit excellent dispersibility.
- heterocyclic residue and aromatic ring residue in R 1 , R 3 , and R 4 include thiophene, furan, pyridine, pyrazole, pyrrole, imidazole, isoindoline, isoindolinone, benzimidazolone, and benzine.
- heterocyclic residues such as thiazole, benztriazole, indole, quinoline, carbazole and acridine, and aromatic ring residues such as benzene, naphthalene, anthracene, fluorene, phenanthrene and anthraquinone.
- a heterocyclic residue containing any one of S, N, and O heteroatoms is preferable because it exhibits an effect of excellent dispersibility.
- Y in general formula (1) and general formula (2) represents an alkylene group, alkenylene group or arylene group which may have a substituent, but preferably has 20 or less carbon atoms, more preferably 10 or less carbon atoms.
- Particularly preferred embodiments include an optionally substituted phenylene group, biphenylene group, naphthylene group or an alkylene group which may have a side chain having 10 or less carbon atoms.
- a preferred embodiment of the alkenyl group which may have an alkyl group and a substituted group which may have a substituent in R 2 are those having 20 or less carbon atoms. More preferably, an alkyl group which may have a side chain having 10 or less carbon atoms is exemplified.
- the alkyl group having a substituent and the alkenyl group having a substituent are a group in which a hydrogen atom of an alkyl group or an alkenyl group is substituted with a halogen group such as a fluorine atom, a chlorine atom or a bromine atom, a hydroxyl group or a mercapto group. Can be mentioned.
- M represents one equivalent of a monovalent to trivalent cation, for example, a hydrogen ion (proton), a metal cation, or a quaternary ammonium cation.
- M may be only one kind of a proton, a metal cation, and a quaternary ammonium cation, and may be a combination of two or more kinds.
- the metal cation include metal cations such as lithium, sodium, potassium, calcium, barium, magnesium, aluminum, nickel, and cobalt.
- the quaternary ammonium cation is a single compound having a structure represented by the general formula (3) or a mixture.
- R 5 , R 6 , R 7 and R 8 each independently have a hydrogen atom, an alkyl group which may have a substituent, an alkenyl group which may have a substituent, or a substituent. Represents a good aryl group.
- R 5 , R 6 , R 7 and R 8 may be the same or different. Further, when R 5 , R 6 , R 7 , and R 8 have a carbon atom, the carbon number is 1 to 40, preferably 1 to 30, and more preferably 1 to 20.
- quaternary ammonium cation examples include dimethylammonium, trimethylammonium, diethylammonium, triethylammonium, hydroxyethylammonium, dihydroxyethylammonium, 2-ethylhexylammonium, dimethylaminopropylammonium, laurylammonium, stearylammonium and the like. However, it is not limited to these.
- [X 8 is a direct bond, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH -, - CH 2 NHCOCH 2 NH -, - X 9 -Y- or -X 9 -Y-X 10 - represents, X 9 is, -CONH -, - SO 2 NH -, - CH 2 NH -, - NHCO- or -NHSO 2 - represents, X 10 is, -NH- or -O Y represents an alkylene group that may have a substituent, an alkenylene group that may have a substituent, or an arylene group that may have a substituent, and Z represents —SO 3 M, -COOM, -P (O) (-OM) 2 or -O-P (O) (-OM) 2 , M represents one equivalent of a monovalent to trivalent cation, and R 9 represents an organic dye residue Represent
- the organic dye residue of R 9 has the same meaning as the organic dye residue in R 1 , R 3 , and R 4 .
- an organic dye residue that is not a metal complex dye, among which an azo dye, a diketopyrrolopyrrole dye, a metal-free phthalocyanine dye, Quinacridone dyes and dioxazine dye residues are preferred because they exhibit excellent dispersibility.
- M in the general formula (4) has the same meaning as M in the general formula (1).
- the method for synthesizing the acidic pigment derivative to be used is not particularly limited.
- Japanese Patent Publication No. 39-28884, Japanese Patent Publication No. 45-11026, Japanese Patent Publication No. 45-29755, Japanese Patent Publication No. 64- They can be synthesized by the methods described in JP 5070, JP 2004-217842 A, and the like.
- a triazine derivative having a basic functional group represented by the following general formula (101) or an organic dye derivative having a basic functional group represented by the following general formula (106) is particularly preferable.
- X 101 is, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH -, - CH 2 NHCOCH 2 NH- or -X 102 -Y 1 -X 103 - represents, X 102, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH -, - NHCO- or -NHSO 2 - represents, X 103 is, -NH- or -O- and Y 1 represents an alkylene group that may have a substituent, an alkenylene group that may have a substituent, or an arylene group that may have a substituent, each having 1 to 20 carbon atoms.
- P represents a group represented by any one of the general formula (102), the general formula (103), and the general formula (104).
- Q 101 represents —O—R 102 , —NH—R 102 , a halogen group, —X 101 —R 101, or a group represented by any one of the general formula (102), the general formula (103), and the general formula (104).
- R 102 represents a hydrogen atom, an alkyl group that may have a substituent, an alkenyl group that may have a substituent, or an aryl group that may have a substituent.
- o represents an integer of 1 to 4.
- X 104 represents a direct bond, -SO 2 -, - CO - , - CH 2 NHCOCH 2 -, - CH 2 NHCONHCH 2 -, - CH 2 - or -X 105 -Y 1 -X 106 - represents a.
- X 105 represents -NH- or -O-
- X 106 represents a direct bond, -SO 2 -, - CO - , - CH 2 NHCOCH 2 -, - CH 2 NHCONHCH 2 - or -CH 2 - represents a .
- v 1 represents an integer of 1 to 10.
- R 103 and R 104 represent respectively independently, a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group, an optionally substituted aryl group or a heterocyclic residue, R 103 And R 104 may combine to form a ring.
- R 105 , R 106 , R 107 and R 108 each independently represent a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group or an optionally substituted aryl group.
- R 109 represents an optionally substituted alkyl group, an optionally substituted alkenyl group, or an optionally substituted aryl group.
- R 101 represents an organic dye residue, a heterocyclic residue which may have a substituent, an aromatic ring residue which may have a substituent, or a group represented by the following general formula (105). .
- General formula (105) is an organic dye residue, a heterocyclic residue which may have a substituent, an aromatic ring residue which may have a substituent, or a group represented by the following general formula (105). .
- General formula (105) is an organic dye residue, a heterocyclic residue which may have a substituent, an aromatic ring residue which may have a substituent, or a group represented by the following general formula (105).
- T represents -X 108 -R 110 or W 1
- U represents -X 109 -R 111 or W 2
- W 1 and W 2 are each independently —O—R 102 , —NH—R 102 , a halogen group or a group represented by any one of the general formula (102), the general formula (103), and the general formula (104).
- X 107 represents -NH- or -O-
- X 108 and X 109 each independently, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH- or - CH 2 NHCOCH 2 NH— is represented.
- R 110 and R 111 each independently represents an organic dye residue, a heterocyclic residue which may have a substituent, or an aromatic ring residue which may have a substituent.
- Examples of the organic dye residue in R 101 of the general formula (101) and R 110 and R 111 of the general formula (105) include diketopyrrolopyrrole dyes, azo dyes such as azo, disazo, polyazo, and phthalocyanine dyes.
- Examples of the heterocyclic residue and the aromatic ring residue in R 101 of the general formula (101) and R 110 and R 111 of the general formula (105) include thiophene, furan, pyridine, pyrazine, triazine, pyrazine, pyrrole, Examples include imidazole, isoindoline, isoindolinone, benzimidazolone, benzthiazole, benztriazole, indole, quinoline, carbazole, acridine, benzene, naphthalene, anthracene, fluorene, phenanthrene, anthraquinone, acridone and the like.
- heterocyclic residues and aromatic ring residues are alkyl groups (methyl group, ethyl group, butyl group, etc.), amino groups, alkylamino groups (dimethylamino group, diethylamino group, dibutylamino group, etc.), nitro groups.
- hydroxyl group alkoxyl group (methoxy group, ethoxy group, butoxy group, etc.), halogen (chlorine, bromine, fluorine, etc.), phenyl group (alkyl group, amino group, alkylamino group, nitro group, hydroxyl group, alkoxy group, halogen, etc.)
- a substituent such as a phenylamino group (which may be substituted with an alkyl group, amino group, alkylamino group, nitro group, hydroxyl group, alkoxy group, halogen, etc.) May be.
- R 103 and R 104 represent respectively independently, a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group, an optionally substituted aryl group or a heterocyclic residue, R 103 And R 104 may combine to form a ring.
- a hydrogen atom is preferable because it is considered that the effect of suppressing metal deposition in the battery is high.
- Y 1 in the general formula (101) and the general formula (105) represents an alkylene group, an alkenylene group or an arylene group which may have a substituent having 20 or less carbon atoms, and preferably has a substituent. Examples thereof include a phenylene group, a biphenylene group, a naphthylene group, or an alkylene group which may have a side chain having 10 or less carbon atoms.
- Z101 is a group represented by the following general formula (107), general formula (108), or general formula (109).
- m represents an integer of 1 to 4.
- General formula (107) Formula (108)
- X 24 represents a direct bond, -SO 2 -, - CO - , - CH 2 NHCOCH 2 -, - CH 2 NHCONHCH 2 -, - CH 2 - or -X 25 -Y 2 -X 26 - represents a.
- X 25 represents -NH- or -O-
- X 26 represents a direct bond, -SO 2 -, - CO - , - CH 2 NHCOCH 2 -, - CH 2 NHCONHCH 2 - or -CH 2 - represents a .
- Y 2 represents an alkylene group which may have a substituent, an alkenylene group which may have a substituent, or an arylene group which may have a substituent, having 1 to 20 carbon atoms.
- v 2 represents an integer of 1 to 10.
- R 23 and R 24 each independently represent a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group, an optionally substituted phenyl group or a heterocyclic residue, R 23 And R 24 may combine to form a ring.
- a hydrogen atom is preferable because it is considered that the effect of suppressing metal deposition in the battery is high.
- R 25 , R 26 , R 27 and R 28 each independently represents a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group or an optionally substituted aryl group.
- R 29 represents an optionally substituted alkyl group, an optionally substituted alkenyl group, or an optionally substituted aryl group.
- R 22 represents an organic dye residue, a heterocyclic residue which may have a substituent, or an aromatic ring residue which may have a substituent.
- the organic dye residue in R 22 include diketopyrrolopyrrole dyes, azo dyes such as azo, disazo, polyazo, phthalocyanine dyes, diaminodianthraquinone, anthrapyrimidine, flavantrons, anthanthrone, indanthrone, Anthraquinone dyes such as pyranthrone, violanthrone, quinacridone dyes, dioxazine dyes, perinone dyes, perylene dyes, thioindigo dyes, isoindoline dyes, isoindolinone dyes, quinophthalone dyes, selenium dyes, Examples include residues of metal complex dyes. In particular, in order to enhance the effect of suppressing the short circuit of the battery due to metal, it is preferable to use an organic dye residue that is not
- heterocyclic residue and aromatic ring residue in R 22 examples include thiophene, furan, pyridine, pyrazole, pyrrole, imidazole, isoindoline, isoindolinone, benzimidazolone, benzthiazole, benztriazole, and indole. , Quinoline, carbazole, acridine, benzene, naphthalene, anthracene, fluorene, phenanthrene, anthraquinone, acridone and the like.
- heterocyclic residues and aromatic ring residues are alkyl groups (methyl group, ethyl group, butyl group, etc.), amino groups, alkylamino groups (dimethylamino group, diethylamino group, dibutylamino group, etc.), nitro groups.
- hydroxyl group alkoxyl group (methoxy group, ethoxy group, butoxy group, etc.), halogen (chlorine, bromine, fluorine, etc.), phenyl group (alkyl group, amino group, alkylamino group, nitro group, hydroxyl group, alkoxy group, halogen, etc.)
- a substituent such as a phenylamino group (which may be substituted with an alkyl group, amino group, alkylamino group, nitro group, hydroxyl group, alkoxy group, halogen, etc.) May be.
- Examples of the amine component used for forming the substituents represented by the general formulas (102) to (104) and the general formulas (107) to (109) include dimethylamine, diethylamine, methylethylamine, N, N -Ethylisopropylamine, N, N-ethylpropylamine, N, N-methylbutylamine, N, N-methylisobutylamine, N, N-butylethylamine, N, N-tert-butylethylamine, diisopropylamine, dipropylamine N, N-sec-butylpropylamine, dibutylamine, di-sec-butylamine, diisobutylamine, N, N-isobutyl-sec-butylamine, diamylamine, diisoamylamine, dihexylamine, dicyclohexylamine, di (2-ethyl) Hexyl) amine Dioctylamine, N,
- the method for synthesizing the organic dye derivative having a basic functional group or the triazine derivative having a basic functional group to be used is not particularly limited, but JP-A-54-62227 and JP-A-56- 118462, JP 56-166266, JP 60-88185, JP 63-305173, JP 3-2676, JP 11-199796, and the like. It can be synthesized by the method.
- an organic dye derivative having a basic functional group includes a substituent represented by the formula (110) to the formula (113) in an organic dye, a heterocyclic compound (eg, acridone) or an aromatic ring compound (eg, anthraquinone).
- these substituents and amine components for example, N, N-dimethylaminopropylamine, N-methylpiperazine, diethylamine or 4- [4-hydroxy-6- [3- (dibutylamino) propylamino] -1 , 3,5-triazin-2-ylamino] aniline and the like) can be synthesized.
- an organic dye having a carboxyl group, a heterocyclic compound (for example, acridone) or an aromatic ring compound (for example, anthraquinone) is synthesized by a known method. Then, a method of reacting a chlorinating agent such as thionyl chloride in an aromatic solvent such as benzene is exemplified.
- the substituent represented by the formula (110) is a sulfonic acid group
- the substituent represented by the formula (111) is a carboxylic acid group.
- a metal or a salt of the above amine may be formed.
- organic dye is an azo dye
- a substituent represented by the formula (107) to the formula (109) or the following general formula (114) is previously introduced into the diazo component or the coupling component, and then the coupling is performed.
- An azo organic dye derivative can also be produced by carrying out the reaction.
- X 101 is, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH -, - CH 2 NHCOCH 2 NH- or -X 102 -Y 1 -X 103 - represents, X 102, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH -, - NHCO- or -NHSO 2 - represents, X 103 each independently -NH- or -O Y 1 represents an alkylene group which may have a substituent, an alkenylene group which may have a substituent, or an arylene group which may have a substituent, which has 1 to 20 carbon atoms, Represents.
- P represents a substituent represented by any one of the general formulas (102), (103) and the general formula (104).
- Q 101 represents —O—R 102 , —NH—R 102 , a halogen group, —X 101 —R 101, or a substitution represented by any of the general formula (102), (103), or the general formula (104)
- R 102 represents a hydrogen atom, an alkyl group that may have a substituent, an alkenyl group that may have a substituent, or an aryl group that may have a substituent.
- the triazine derivative having a basic functional group is, for example, a substituent represented by formula (107) to formula (109) or general formula (114) in at least one chlorine of cyanuric chloride using cyanuric chloride as a starting material. It is obtained by reacting an amine component (for example, N, N-dimethylaminopropylamine or N-methylpiperazine etc.) to form, and then reacting the remaining chlorine of cyanuric chloride with various amines or alcohols.
- an amine component for example, N, N-dimethylaminopropylamine or N-methylpiperazine etc.
- the pigment derivative to be used is preferably an organic dye derivative having an acidic or basic functional group or a triazine derivative having an acidic or basic functional group, and is a triazine derivative having an acidic or basic functional group. More preferably, it is more preferably a triazine derivative having an acidic functional group, and particularly preferably a triazine derivative having no azo bond and having an acidic functional group.
- the pigment derivative may be used alone or in combination of two or more. It is considered that the pigment derivative mainly functions as a dispersant and plays a role for creating an electrode film state suitable for improving battery performance.
- the dispersion liquid of the present invention mainly comprises carbon black using polyvinyl alcohol as a dispersant (first invention and third invention) or using polyvinyl alcohol and a pigment derivative as a dispersant (second invention). Dispersed in NMP. In this case, the dispersant and carbon black are added simultaneously or sequentially and mixed to disperse the dispersant while acting (adsorbing) on the carbon black. However, in order to more easily produce a carbon black dispersion, the dispersant is dissolved, swollen, or dispersed in NMP, and then the carbon black is added to the liquid and mixed to disperse the dispersant in carbon. It is more preferable to act (adsorb) on black.
- a powder other than carbon black for example, when an electrode active material for a secondary battery is added and used as an electrode mixture liquid, a dispersing agent, carbon black and an electrode active material are simultaneously charged and dispersed in NMP. Processing may be performed.
- a dispersing device usually used for pigment dispersion or the like can be used.
- mixers such as dispersers, homomixers, planetary mixers, homogenizers (such as “Clearmix” manufactured by M Technique, “Fillmix” manufactured by PRIMIX, “Abramix” manufactured by Silverson, etc.), paint conditioners ( Red Devil Co.), colloid mill ("PUC Colloid Mill” manufactured by PUC, “Colloid Mill MK” manufactured by IKA), cone mill (“Cone Mill MKO” manufactured by IKA, etc.), ball mill, sand mill (Shinmaru Enterprises) “Dynomill”, etc.), Attritor, Pearl Mill (“DCP Mill” manufactured by Eirich), Coball Mill and other media type dispersers, Wet Jet Mill (“Genus PY” manufactured by Genus, “Starburst” manufactured by Sugino Machine) "Nanomizer” manufactured by Nanomizer ), M Technique Co., Ltd. "Claire SS-5", Nara Machinery
- a carbon black dispersion can be obtained by adding and mixing a mixture of carbon black and dispersant obtained by the following dry treatment in NMP.
- Examples of a method for obtaining carbon black surface-treated with a dispersant include a dry treatment method.
- Dry processing is to make the dispersant act (adsorb) on the surface of the carbon black while mixing, pulverizing, and the like of the carbon black and the dispersant with a dry processing apparatus at room temperature or under heating.
- the dispersant it is not necessary for the dispersant to be completely adsorbed on the carbon black surface, and there may be no practical problem as long as it can be mixed homogeneously to some extent.
- the equipment to be used is not particularly limited.
- Media type dispersers such as paint conditioner (manufactured by Red Devil), ball mill, attritor, vibration mill, kneader, roller mill, stone mill, planetary mixer, fen Dispersing and kneading machines such as Shell Mixer, Hybridizer (Nara Machinery Co., Ltd.), Mechano Micros (Nara Machinery Co., Ltd.), Mechano Fusion System AMS (Hosokawa Micron Co., Ltd.) can be used. Therefore, it is more preferable to use a medialess dispersion / kneading machine.
- paint conditioner manufactured by Red Devil
- ball mill ball mill
- attritor vibration mill
- kneader roller mill
- stone mill stone mill
- planetary mixer fen Dispersing and kneading machines
- fen Dispersing and kneading machines such as Shell Mixer, Hybridizer (Nara Machinery Co., Ltd.), Mechano Micros (Nara Machinery Co.
- an organic solvent may be added as long as the treated product does not become a gel. It is expected that the interaction between the carbon black and the dispersing agent is promoted by improving the wetting or (partly) dissolution of the dispersing agent by the addition of the solvent and the wetting of the carbon black with respect to the dispersing agent.
- the solvent used at this time is not particularly limited. However, when a solvent other than NMP is used, it is desirable to dry after the treatment.
- the amount of organic solvent added varies depending on the material used, but is 0.5 to 100% by weight based on the amount of dispersant added. Further, the inside of the dry processing apparatus may be treated as a deoxygenated atmosphere by flowing nitrogen gas or the like as necessary.
- the dry treatment time can be arbitrarily set depending on the apparatus used and the desired degree of kneading. By performing these dry treatments, a powdery or lump treated product can be obtained. The obtained processed product may be further dried and pulverized.
- the amount of dispersant added to carbon black is preferably 0.65 parts by weight or more and 15 parts by weight or less with respect to 100 parts by weight of carbon black. 0.65 parts by weight or more and 10 parts by weight or less are more preferable, 1 part by weight or more and 10 parts by weight or less are more preferable, 1 part by weight or more and 8 parts by weight or less are more preferable, 2 parts by weight or more and 8 parts by weight or less.
- the amount is preferably 50 parts by weight or less, more than 0.5 parts by weight and 40 parts by weight with respect to 100 parts by weight of carbon black. Parts by weight or less, preferably 0.5 parts by weight or more and 20 parts by weight or less, more preferably 1 part by weight or more and 15 parts by weight or less, still more preferably 1 part by weight or more and 10 parts by weight or less. As mentioned above, 8 weight part or less is especially preferable.
- the amount is more than 8 parts by weight, preferably 40 parts by weight or less, more than 8 parts by weight, 30 parts by weight with respect to 100 parts by weight of carbon black. Is more preferably 8 parts by weight or more, more preferably 25 parts by weight or less, more preferably 8 parts by weight, further preferably 20 parts by weight or less, particularly preferably 8 parts by weight or more and 15 parts by weight or less.
- the amount of polyvinyl alcohol added as a dispersant to carbon black is 0.1 parts by weight or more and 20 parts by weight or less with respect to 100 parts by weight of carbon black.
- 0.15 parts by weight or more and 10 parts by weight or less are more preferable, 0.2 parts by weight or more and 8 parts by weight or less are more preferable, 0.2 parts by weight or more and 4 parts by weight or less are more preferable, 0.4 Part by weight or more and 4 parts by weight or less are particularly preferable.
- the proportion of polyvinyl alcohol in the dispersant is preferably 10 parts by weight or more and 90 parts by weight or less, and 20 parts by weight or more and 80 parts by weight or less with respect to 100 parts by weight of the dispersant. More preferred is 25 parts by weight or less, and particularly preferred is 25 parts by weight or more and 75 parts by weight or less.
- the amount of the dispersant added to the carbon black dispersion is determined by the specific surface area of the carbon black to be added, the average particle diameter after dispersion of the carbon black particles, the amount of the dispersant adsorbed on the carbon black, and the like.
- the amount of polyvinyl alcohol added relative to the specific surface area of carbon black is important.
- the saponification degree of polyvinyl alcohol is 50 to 95 mol% (preferably 60 to 85 mol%)
- the BET specific surface area of carbon black is Xm 2 / g.
- the addition amount of polyvinyl alcohol to 1 g of carbon black is aXg, a carbon black dispersion having a high concentration, low viscosity and good long-term storage stability when a is in the range of 0.00017 ⁇ a ⁇ 0.00256 It has been found that there is a critical range in which can be produced.
- the range of 0.00019 ⁇ a ⁇ 0.00217 is more preferable, the range of 0.00026 ⁇ a ⁇ 0.00145 is more preferable, and 0 Particularly preferred is a range of .00051 ⁇ a ⁇ 0.00145.
- the viscosity of the carbon black dispersion can be lowered, and it becomes easy to obtain a dispersion having a high concentration and excellent dispersibility and storage stability.
- a positive electrode active material or a negative electrode active material can be further contained.
- the positive electrode active material for the lithium ion secondary battery is not particularly limited, but metal oxides capable of doping or intercalating lithium ions, metal compounds such as metal sulfides, and conductive polymers are used. be able to. Examples thereof include transition metal oxides such as Fe, Co, Ni, and Mn, composite oxides with lithium, and inorganic compounds such as transition metal sulfides. Specifically, transition metal oxide powders such as MnO, V 2 O 5 , V 6 O 13 , TiO 2 , layered structure lithium nickelate, lithium cobaltate, lithium manganate, spinel structure lithium manganate, etc.
- lithium and transition metals examples include composite oxide powders of lithium and transition metals, lithium iron phosphate materials that are phosphate compounds having an olivine structure, transition metal sulfide powders such as TiS 2 and FeS, and the like.
- conductive polymers such as polyaniline, polyacetylene, polypyrrole, and polythiophene can also be used.
- the negative electrode active material for the lithium ion secondary battery is not particularly limited as long as it can be doped or intercalated with lithium ions.
- metal Li alloys thereof such as tin alloys, silicon alloys, lead alloys, etc., Li X Fe 2 O 3 , Li X Fe 3 O 4 , Li X WO 2 , lithium titanate, lithium vanadate, silicon
- Metal oxides such as lithium oxide, conductive polymer such as polyacetylene and poly-p-phenylene, amorphous carbonaceous materials such as soft carbon and hard carbon, artificial graphite such as highly graphitized carbon materials, or natural Examples thereof include carbonaceous powders such as graphite, carbon black, mesophase carbon black, resin-fired carbon materials, air-growth carbon fibers, and carbon fibers.
- These negative electrode active materials can be used alone or in combination.
- These active materials preferably have an average particle diameter in the range of 0.05 to 100 ⁇ m, and more preferably in the range of 0.1 to 50 ⁇ m.
- the average particle diameter of the active material as used herein is an average value of particle diameters of the active material measured with an electron microscope.
- the addition amount of the polyvinyl alcohol as a dispersing agent is 0.05 weight part or more with respect to 100 weight part of the amount of all the solid components contained in the carbon black dispersion liquid containing an electrode active material, Less than 2 parts by weight is preferable, 0.05 part by weight or more and less than 1.5 parts by weight are more preferable, 0.05 part by weight or more and less than 1.25 parts by weight are further preferable, 0.05 part by weight or more and 1 part by weight Less than 1 part by weight is more preferable, and 0.1 part by weight or more and less than 1 part by weight is particularly preferable.
- ⁇ Other additives Conventionally known dispersants, resins, additives, and the like may be used in combination for the purpose of adjusting the physical properties of the coating film and the like as long as the object of the present invention is not affected.
- a dispersant include a polyvinyl acetal resin (such as polyvinyl butyral resin), a polyvinyl pyrrolidone resin, a conventionally known dye derivative, and a low molecular weight surfactant.
- the resin examples include polyvinylidene fluoride, polytetrafluoroethylene, polyhexafluoropropylene, polyethylene, polypropylene, polymethyl methacrylate, polyvinyl chloride, polyvinylidene chloride, polyvinyl acetate, polyacrylic acid, polyacrylamide, and polyurethane.
- Polydimethylsiloxane epoxy resin, acrylic resin, polyester resin, melamine resin, phenol resin, styrene butadiene rubber and other rubbers, lignin, pectin, gelatin, xanthan gum, welan gum, succinoglycan, cellulosic resin, polyalkylene oxide,
- Examples include polyvinyl ether, chitins, chitosans, starch and the like.
- the additive include phosphorus compounds, sulfur compounds, organic acids, amine compounds and amide compounds, organic esters, various silane-based, titanium-based, and aluminum-based coupling agents. These conventionally known dispersants, resins, additives and the like can be used alone or in combination of two or more.
- the field of application of the carbon black dispersion is not particularly limited, but is a field that requires light-shielding properties, electrical conductivity, durability, jetness, etc., such as gravure ink, offset ink, back coat for magnetic recording media, static It is possible to provide a stable and uniform composition in electric toner, ink jet, automobile paint, fiber / plastic forming material, battery electrode, and electrophotographic seamless belt.
- the use of NMP compatibility with polyvinylidene fluoride, polyimide precursors, and the like, and the strength and flexibility of the formed coating film and molded product, the electrode for lithium ion secondary battery, It is suitably used for electric double layer capacitor electrodes, lithium ion capacitor electrodes, electrophotographic seamless belts, and the like.
- the electrode layer of the electrode for double layer capacitors and the electrode for lithium ion capacitors can be manufactured.
- the electrophotographic seamless belt can be produced by a conventionally known method using a carbon black dispersion, a polyimide, a polyamideimide, or the like as a conductive material and a precursor thereof as components.
- a battery electrode mixture layer By coating and drying a carbon black dispersion containing a positive electrode active material or a negative electrode active material on a current collector, a battery electrode mixture layer can be formed and an electrode can be obtained.
- the material and shape of the current collector used for the electrode are not particularly limited, and those suitable for various secondary batteries can be appropriately selected.
- examples of the material for the current collector include metals and alloys such as aluminum, copper, nickel, titanium, and stainless steel.
- a flat foil is used as the shape, but a roughened surface, a perforated foil, or a mesh current collector can also be used.
- Battery electrode mixture layer There is no restriction
- the thickness of the battery electrode mixture layer is generally 1 ⁇ m or more and 500 ⁇ m or less, preferably 10 ⁇ m or more and 300 ⁇ m or less.
- a secondary battery can be obtained by using an electrode for at least one of the positive electrode and the negative electrode.
- Secondary batteries include lithium ion secondary batteries, sodium ion secondary batteries, magnesium secondary batteries, alkaline secondary batteries, lead storage batteries, sodium sulfur secondary batteries, lithium air secondary batteries, etc.
- conventionally known electrolytes, separators, and the like can be used as appropriate.
- Electrode A case of a lithium ion secondary battery will be described as an example.
- an electrolyte containing lithium dissolved in a non-aqueous solvent is used.
- the electrolyte LiBF 4 , LiClO 4 , LiPF 6 , LiAsF 6 , LiSbF 6 , LiCF 3 SO 3 , Li (CF 3 SO 2 ) 2 N, LiC 4 F 9 SO 3 , Li (CF 3 SO 2 ) 3 C , LiI, LiBr, LiCl, LiAlCl, LiHF 2 , LiSCN, or LiBPh 4, but are not limited thereto.
- the non-aqueous solvent is not particularly limited.
- carbonates such as ethylene carbonate, propylene carbonate, butylene carbonate, dimethyl carbonate, ethyl methyl carbonate, and diethyl carbonate; ⁇ -butyrolactone, ⁇ -valerolactone, and ⁇ Lactones such as octanoic lactone; tetrahydrofuran, 2-methyltetrahydrofuran, 1,3-dioxolane, 4-methyl-1,3-dioxolane, 1,2-methoxyethane, 1,2-ethoxyethane, and 1, Glymes such as 2-dibutoxyethane; esters such as methyl formate, methyl acetate, and methyl propionate; sulfoxides such as dimethyl sulfoxide and sulfolane; and nitriles such as acetonitrile. And the like.
- These solvents may be used alone or in combination of two or more.
- separator examples include, but are not limited to, a polyethylene nonwoven fabric, a polypropylene nonwoven fabric, a polyamide nonwoven fabric and those obtained by subjecting them to a hydrophilic treatment.
- the structure of the lithium ion secondary battery is not particularly limited, it is usually composed of a positive electrode and a negative electrode, and a separator provided as necessary.
- a separator provided as necessary.
- a paper type such as a paper type, a cylindrical type, a button type, and a laminated type. Various shapes can be obtained.
- carbon black sometimes abbreviated as “CB”
- polyvinyl alcohol sometimes abbreviated as “PVA”
- binder sometimes abbreviated as “NMP”
- NMP N-methyl-2-pyrrolidone
- Denka black HS-100 (manufactured by Denki Kagaku Kogyo): acetylene black, average primary particle size 48 nm, specific surface area 39 m 2 / g. Hereinafter, it is abbreviated as HS-100.
- Denka black granular product (manufactured by Denki Kagaku Kogyo): acetylene black, average primary particle size 35 nm, specific surface area 69 m 2 / g. Hereinafter, it is abbreviated as a granular product.
- EC-300J (manufactured by Akzo): Ketjen black, average primary particle size 40 nm, specific surface area 800 m 2 / g. Hereinafter, it is abbreviated as 300J.
- the average primary particle size (MV) of carbon black was measured (calculated) by the method shown below.
- a sample for measurement was prepared by adding propylene glycol monomethyl ether acetate to a carbon black powder, adding a small amount of Disperbyk-161 as a resin-type dispersant, and dispersing in a water bath of an ultrasonic cleaner for 1 minute. This sample was applied to a measurement target, dried, and photographed with a transmission electron microscope (Transmission Electron Microscope H-7650, manufactured by Hitachi High-Technologies Corporation) to observe 100 or more primary particles of carbon black.
- Kuraray Poval L-8 (manufactured by Kuraray): polyvinyl alcohol, saponification degree 71 mol%, average polymerization degree 1000 or less, 4% aqueous solution viscosity 5.5 mPa ⁇ s.
- L-8 Kuraray Poval L-10 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 72 mol%, average polymerization degree 1000 or less.
- L-10 abbreviated as L-10.
- Kuraray Poval C-506 (manufactured by Kuraray Co., Ltd.): cation-modified polyvinyl alcohol, saponification degree 76 mol%, average polymerization degree 600, 4% aqueous solution viscosity 5.1 mPa ⁇ s.
- C-506 Kuraray Poval KL-506 (manufactured by Kuraray Co., Ltd.): anion-modified polyvinyl alcohol, saponification degree 77 mol%, average polymerization degree 600, 4% aqueous solution viscosity 5.6 mPa ⁇ s.
- KL-506 anion-modified polyvinyl alcohol, saponification degree 77 mol%, average polymerization degree 600, 4% aqueous solution viscosity 5.6 mPa ⁇ s.
- KL-506 anion-modified polyvinyl alcohol, saponification degree 77 mol%, average polymerization degree 600, 4% aqueous solution
- KL-05 Japanese Chemical Industry: polyvinyl alcohol, saponification degree 82 mol%, average polymerization degree 1000 or less, 4% aqueous solution viscosity 4.4 mPa ⁇ s.
- KL-05 Kuraray Poval PVA-205 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 88 mol%, average polymerization degree 500, 4% aqueous solution viscosity 5.0 mPa ⁇ s.
- PVA-205 Japanese Patent Application Laid by Kuraray Co., Ltd.
- Goosephimer LL-02 (manufactured by Nippon Synthetic Chemical Industry Co., Ltd.): polyvinyl alcohol, saponification degree 50 mol%, average polymerization degree 1000 or less, 4% aqueous solution viscosity 7.7 mPa ⁇ s.
- LL-02. Synthetic product 1: polyvinyl alcohol, saponification degree 60 mol%, average polymerization degree about 500, 4% aqueous solution viscosity 5.2 mPa ⁇ s.
- Synthetic product 2 polyvinyl alcohol, saponification degree 85 mol%, average polymerization degree about 500, 4% aqueous solution viscosity 5.7 mPa ⁇ s.
- Synthetic product 3 polyvinyl alcohol, saponification degree 72 mol%, average polymerization degree about 100, 4% aqueous solution viscosity 2.0 mPa ⁇ s.
- Synthetic product 4 polyvinyl alcohol, saponification degree 70 mol%, average polymerization degree about 1500, 4% aqueous solution viscosity 19.8 mPa ⁇ s.
- the synthetic product 1, the synthetic product 2, the synthetic product 3, and the synthetic product 4 were obtained by saponifying polyvinyl acetate with sodium hydroxide by a method known in the industry.
- KF polymer W1100 (manufactured by Kureha): polyvinylidene fluoride (PVDF), hereinafter abbreviated as PVDF.
- PVDF polyvinylidene fluoride
- -KF polymer W7300 (manufactured by Kureha): polyvinylidene fluoride (PVDF), hereinafter abbreviated as # 7300.
- HLC-22 Hyjo Chemical Co., Ltd.
- positive electrode active material lithium cobaltate (LiCoO 2 ) positive electrode active material lithium cobaltate (LiCoO 2 ), average particle size 6.6 ⁇ m, specific surface area 0.62 m 2 / g.
- LCO positive electrode active material lithium cobaltate
- MCMB6-28 manufactured by Osaka Gas Chemical Co.
- MFC mesophase carbon
- the viscosity value was measured using a B-type viscometer (“BL” manufactured by Toki Sangyo Co., Ltd.), and the dispersion was sufficiently stirred with a spatula at a dispersion temperature of 25 ° C. and a B-type viscometer rotor rotation speed of 60 rpm. Then went immediately.
- the rotor used for the measurement is No. when the viscosity value is less than 100 mPa ⁇ s. No. 1 is 100 or more and less than 500 mPa ⁇ s. 2 is 500 or more and less than 2000 mPa ⁇ s. 3 is 2000 or more and less than 10,000 mPa ⁇ s. Four of each were used.
- the storage stability was evaluated from the change in viscosity value after the carbon black dispersion was stored at 50 ° C. for 30 days. The smaller the change, the better the stability.
- the average particle size after dispersion is measured by diluting the carbon black dispersion to an appropriate concentration with NMP, and then using the ultrasonically treated liquid as a measurement sample.
- the measurement was carried out by measuring the average particle diameter (D50 value) using “Nanotrack UPA-EX” manufactured by Nikkiso Co., Ltd., light source wavelength 780 nm).
- the loading index value of the dispersion diluted with NMP by the above method was 0.7 or more and 1.3 or less
- the particle conditions were absorbent particles, particle shape non-spherical, density 1.80
- the solvent conditions were The solvent refractive index was 1.47
- the solvent viscosity was 1.80 mPa ⁇ s at a liquid temperature of 20 ° C.
- the solvent viscosity was 1.65 mPa ⁇ s at a liquid temperature of 25 ° C.
- the obtained median diameter was expressed as a D50 value.
- the measurement result is obtained by measuring the background value of the NMP solvent at a liquid temperature of 25 ° C., filling a sample with the liquid temperature of 25 ° C.
- the storage stability was evaluated from the change in D50 value after storing the carbon black dispersion at 50 ° C. for 30 days. The smaller the change, the better the stability.
- Example 1-8 to Example 1-24 (Different types of carbon black and carbon black dispersions with different polyvinyl alcohol content) [Example 1-8 to Example 1-24]
- NMP and polyvinyl alcohol are charged into a glass bottle, mixed and dissolved or mixed and dispersed, then various carbon blacks are added, and 1.25 mm ⁇ zirconia beads are used as a medium and dispersed for 2 hours in a paint shaker. Each carbon black dispersion was obtained. In all cases, the viscosity was low, the D50 value was small, and the storage stability was good.
- Example 2-1 to Example 2-16 ⁇ Preparation of carbon black dispersion containing binder>
- Example 2-1 to Example 2-16 In accordance with the composition shown in Table 1-2, NMP, various polyvinyl alcohols, and various binders are charged into a glass bottle, and after thoroughly mixing, dissolving, or dispersing, various carbon blacks are added and dispersed with a homogenizer for 1 hour. A liquid was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
- Example 2-17 According to the composition shown in Table 1-2, NMP and polyvinyl alcohol were charged into a glass bottle and thoroughly mixed and dissolved. Next, a powder mixture in which carbon black and PVDF were homogeneously mixed was prepared, and this was added to an NMP solution of polyvinyl alcohol prepared in advance. Then, it disperse
- Example 2-18 According to the composition shown in Table 1-2, 60 parts of the carbon black dispersion of Example 1-2, 6 parts of PVDF and 34 parts of NMP were added to a glass bottle and dispersed for 1 hour with a homogenizer to obtain each carbon black dispersion. It was. All of them had no coarse particles, had a low viscosity, and had good storage stability.
- Example 3-1 to Example 3-3, Example 3-5 to Example 3-14 According to the composition shown in Table 1-3, the positive electrode active material was used for the carbon black dispersions containing the binders obtained in Examples 2-1 to 2-3 and Example 2-5 to Example 2-14. A certain LCO was charged and thoroughly mixed with a disper to obtain each liquid mixture. Since the carbon black dispersion used had a low viscosity, a large amount of LCO could be added, and the resulting mixture was also in a low viscosity state.
- Example 3-4 After preparing a powder mixture in which 2.67 parts of granular product, 1.33 parts of PVDF, 0.13 part of L-8, and 62.7 parts of LCO are homogeneously mixed, 33.17 parts of NMP are prepared. Half of the total amount of the powder mixture was added and treated for 30 minutes with a planetary mixer. Next, half of the remaining powder mixture was added and treated with a planetary mixer for 30 minutes, and then all the remaining powder mixture was added and treated with a planetary mixer for 1 hour. A carbon black dispersion containing LCO as an active material was obtained. The obtained liquid was in a low viscosity state as in Example 3-2.
- Example 3-15 to Example 3-18 In accordance with the composition shown in Table 1-3, MFC, which is a negative electrode active material, was charged into the carbon black dispersion containing the binder obtained in Examples 2-1 to 2-3 and Example 2-9. The mixture was sufficiently mixed with a disper to obtain each mixture. Since the carbon black dispersion used had a low viscosity, a large amount of MFC could be added, and the resulting mixture was also in a low viscosity state.
- ⁇ Preparation of battery electrode composite layer> After applying the carbon black dispersion containing the positive electrode active material or the negative electrode active material obtained in each of the above Examples and Comparative Examples as a battery electrode mixture liquid on a polyethylene terephthalate (PET) film using a doctor blade Then, the film was dried at 120 ° C. under reduced pressure for 30 minutes, and a coating film (battery electrode mixture layer) having a film thickness of 100 ⁇ m was produced after drying. Evaluation of the obtained battery electrode mixture layer was performed by surface resistance and coating film appearance. The surface resistance was measured using Loresta-GP (manufactured by Mitsubishi Chemical Analytech) according to JIS K7194. The smaller the numerical value, the better the surface resistance. Further, the appearance of the coating film was visually evaluated as ⁇ : no problem (good), ⁇ : spotted pattern (bad), and x: coarse-grained stripes (very bad).
- Example 4-1 to Example 4-11, Comparative Example 4-1 to Comparative Example 4-3 As the positive electrode mixture liquid, the battery electrode mixture liquids obtained in Examples 3-1 to 3-3, Example 3-5 to Example 3-12, and Comparative Example 3-1 to Comparative Example 3-3 were used. The positive electrode composite material layer (battery electrode composite material layer) was produced by using it. The evaluation results are shown in Table 1-4.
- Example 4-12 to Example 4-15 Comparative Example 4-4 to Comparative Example 4-5
- the battery electrode mixture liquids obtained in Examples 3-15 to 3-18 and Comparative Examples 3-4 to 3-5 were used.
- a composite layer) was prepared.
- the evaluation results are shown in Table 1-4. From Table 1-4, the battery electrode composite layers of Examples 4-1 to 4-15 have coating film appearances that are compared with the battery electrode composite layers of Comparative Examples 4-1 to 4-5. It was clear that the surface resistance of the coating film was excellent. In Comparative Examples 4-1 to 4-5, coating is difficult because the viscosity of the electrode mixture solution used is too high. Further, as a result of the large amount of polyvinyl alcohol functioning as an insulating component, It is considered that the resistance value has increased.
- Example 5-1 to Example 5-11, Comparative Example 5-1 to Comparative Example 5-3 The battery electrode mixture solutions prepared previously (the positive electrode mixture solutions of Examples 3-1 to 3-3 and 3-5 to 3-12 and Comparative Examples 3-1 to 3-3) ) Is applied onto a 20 ⁇ m thick aluminum foil as a current collector using a doctor blade, dried at 120 ° C. under reduced pressure, and then rolled with a roller press to obtain a positive electrode composite having a thickness of 100 ⁇ m. A material layer was prepared.
- the prepared positive electrode evaluation cell was fully charged at a constant current and constant voltage charge (upper limit voltage 4.2 V) at a charge rate of 1.0 C using a charge / discharge device (SM-8 manufactured by Hokuto Denko) at 25 ° C.
- the charge / discharge for discharging to the discharge lower limit voltage of 3.0 V at a constant current at the same rate as the charge was defined as one cycle (charge / discharge interval pause time 30 minutes), and this cycle was performed for a total of 50 cycles to perform charge / discharge.
- the cell after evaluation was disassembled in a glove box substituted with argon gas, and the appearance of the electrode coating film (the coating film appearance after 50 cycles) was visually confirmed.
- the evaluation criteria for the appearance of the coating film are ⁇ (very good) when no peeling from the current collector is observed and no change in the appearance, ⁇ (good) when no change is observed in the appearance.
- ⁇ very good
- ⁇ good
- x defective
- the capacity retention ratio is a percentage of the discharge capacity at the 50th cycle with respect to the discharge capacity at the 1st cycle, and the closer the value is to 100%, the better.
- the prepared negative electrode evaluation cell was fully charged at a constant current and constant voltage charge (upper limit voltage 0.5 V) at a charge rate of 1.0 C using a charging / discharging device (SM-8 manufactured by Hokuto Denko) at 25 ° C. Charging / discharging is performed at a constant current at the same rate as during charging until the voltage reaches 1.5 V, and one cycle (charging / discharging interval pause time 30 minutes) is performed, and this cycle is performed for a total of 50 cycles. It was.
- the cell after evaluation was disassembled in a glove box substituted with argon gas, and the appearance of the electrode coating film (the coating film appearance after 50 cycles) was evaluated based on the same criteria as the positive electrode characteristic evaluation. The evaluation results are shown in Table 1-5.
- Example 5-1 to Example 5-11 and Example 5-12 to Example 5-15 using the electrode of the present invention are shown in Comparative Example 5-1 to Comparative Example 5-3 and Compared with Comparative Examples 5-4 to 5-5, the appearance of the coating film was good, and the capacity retention rate after 50 cycles was also good.
- Carbon black (sometimes abbreviated as “CB”), polyvinyl alcohol (sometimes abbreviated as “PVA”), organic dye derivative or triazine derivative (abbreviated as “pigment derivative”) used in Examples and Comparative Examples.
- the binder, the electrode active material, etc. are shown below. In each table, only the composition of each raw material is described, but the remaining components not specifically described are all N-methyl-2-pyrrolidone (NMP).
- Kuraray Poval PVA-505 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 73 mol%, average polymerization degree 500.
- Kuraray Poval PVA-105 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 98 mol%, average polymerization degree 500.
- Kuraray Poval LM-20 manufactured by Kuraray
- Synthetic product 1 polyvinyl alcohol, saponification degree 55 mol%, average polymerization degree about 500.
- Synthetic product 2 polyvinyl alcohol, saponification degree 60 mol%, average polymerization degree about 500.
- Synthetic product 3 amino group-modified polyvinyl alcohol, saponification degree 76 mol%, modified group amount 10 mol%, average polymerization degree about 500.
- Synthetic product 4 polyvinyl alcohol, saponification degree of 85 mol%, average polymerization degree of about 500.
- -Synthetic product 5 Polyvinyl alcohol, saponification degree 92 mol%, average degree of polymerization about 100.
- Synthetic product 6 polyvinyl alcohol, saponification degree 72 mol%, average polymerization degree about 100.
- -Synthetic product 7 Polyvinyl alcohol, saponification degree 70 mol%, average degree of polymerization about 1500. Synthetic products 1 to 7 were obtained by saponifying polyvinyl acetate with sodium hydroxide by a method known in the industry.
- ESREC BH-3 (manufactured by Sekisui Chemical Co., Ltd.): polyvinyl butyral resin, hydroxyl group 34 mol%, butyralization degree 65 mol%, calculated molecular weight 110000.
- BH-3 polyvinyl butyral resin, hydroxyl group 34 mol%, butyralization degree 65 mol%, calculated molecular weight 110000.
- ESREC KS-1 (manufactured by Sekisui Chemical Co., Ltd.): polyvinyl acetoacetal resin, hydroxyl group 25 mol%, acetalization degree 74 mol%, calculated molecular weight 27000.
- KS-1 Polyvinyl acetoacetal resin
- Vinylec H (manufactured by JNC): polyvinyl formal resin, hydroxyl group of about 13 mol%, average molecular weight of 73,000.
- vinylec polyvinyl formal resin
- hydroxyl group (mol%) contained in the polymer chain of polyvinyl acetal represents the molar ratio of the repeating unit represented by the general formula (A) contained in the polymer chain of polyvinyl acetal.
- ⁇ Other compounds > 1,2,3,4-benzenetetracarboxylic acid.
- D-01 1,2,3,4-benzenetetracarboxylic acid
- HLC-22 Hydrophil Chemical Co., Ltd.
- average particle size 6.6 ⁇ m specific surface area 0.62 m 2 / g.
- LCO positive electrode active material lithium cobaltate
- Artificial graphite negative electrode active material, average particle size 18 ⁇ m.
- graphite it is abbreviated as graphite.
- the carbon black dispersions obtained in the examples and comparative examples are evaluated by measuring the viscosity (its storage stability) and the average particle size after dispersion (its storage stability) according to the method described in the first invention. It went by.
- the storage stability of the viscosity was evaluated from the change in viscosity value after the carbon black dispersion was stored at 60 ° C. for 10 days. The smaller the change, the better the stability.
- the storage stability of the average particle diameter after dispersion was evaluated from the change in D50 value after the carbon black dispersion was stored at 60 ° C. for 10 days. The smaller the change, the better the stability.
- Example 2-16 According to the composition shown in Table 2-6, NMP, polyvinyl alcohol, and a pigment derivative were charged into a glass bottle and thoroughly mixed and dissolved. Next, a powder mixture in which carbon black and PVDF were homogeneously mixed was prepared, and this was added to the NMP solution of the dispersant prepared in advance. Then, it disperse
- Example 2-17 to Example 2-18 According to the composition shown in Table 2-6, 65 parts of the carbon black dispersion of Example 1-2, 6 parts of PVDF or 3 parts of # 7300, and 29 parts or 32 parts of NMP were added to a glass bottle and dispersed with a homogenizer for 1 hour. Each carbon black dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
- Example 2-19 to Example 2-20 In accordance with the composition shown in Table 2-6, NMP, polyvinyl alcohol, pigment derivative and # 7300 were charged in a glass bottle, mixed and dissolved or mixed and dispersed sufficiently, and then carbon black was added and dispersed with a homogenizer for 1 hour. A dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
- Example 2-9 to Example 2-13 Carbon black dispersion using different types of carbon black
- NMP, polyvinyl alcohol, pigment derivative and PVDF were charged into a glass bottle, mixed and dissolved or mixed and dispersed, then various carbon blacks were added and dispersed with a homogenizer for 1 hour. A dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
- Example 3-1 to Example 3-20 Carbon black dispersion using different types of pigment derivatives
- NMP, polyvinyl alcohol, various pigment derivatives, and PVDF were charged into a glass bottle, mixed and dissolved, or mixed and dispersed. Carbon black was added and dispersed with a homogenizer for 1 hour. A dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability. Further, among these, it was found that a particularly good dispersion can be obtained when a triazine derivative is used.
- Example 4-1 to Example 4-9 Carbon black dispersions with different polyvinyl alcohol contents
- NMP NMP, polyvinyl alcohol, various pigment derivatives, and PVDF were charged into a glass bottle, mixed and dissolved, or mixed and dispersed. Carbon black was added and dispersed with a homogenizer for 1 hour. A dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
- Example 5-1 to Example 5-23 According to the composition shown in Table 2-9, Example 2-1 to Example 2-6, Example 2-11, Example 3-1, Example 3-6 to Example 3-10, Example 3-16 To the carbon black dispersions containing the binders obtained in Example 3-17, Example 4-1 to Example 4-7, and Example 4-9, LCO as the positive electrode active material was charged and dispersed with a disper. Mix well to obtain each mixture. Since the carbon black dispersion used had a low viscosity, a large amount of LCO could be added, and the resulting mixture was also in a low viscosity state.
- Example 5-24 According to the composition shown in Table 2-9, 2.7 parts of HS-100, 1.25 parts of PVDF, 0.011 part of polyvinyl alcohol, 0.043 part of pigment derivative, and 63 parts of LCO were mixed homogeneously. After preparing the powder mixture, half of the total amount of the powder mixture was added to 32.996 parts of NMP, and the mixture was processed with a planetary mixer for 30 minutes. Next, half of the remaining powder mixture was added and treated with a planetary mixer for 30 minutes, and then all the remaining powder mixture was added and treated with a planetary mixer for 1 hour. A carbon black dispersion containing LCO as an active material was obtained. The obtained liquid was in a low viscosity state as in Example 5-23.
- Examples 5-25 to 5-28 In accordance with the composition shown in Table 2-9, graphite as a negative electrode active material was charged into the carbon black dispersion containing the binder obtained in Example 2-2 to Example 2-5, and thoroughly mixed with a disper. Each liquid mixture was obtained. Since the carbon black dispersion used had a low viscosity, a large amount of graphite could be added, and the resulting mixture was also in a low viscosity state.
- a battery electrode mixture layer was prepared according to the method described in the first invention. The evaluation was performed. When the surface resistance is not measurable, no value is given ( ⁇ ), and “ ⁇ ” in the appearance of the coating means “spotted (possible)”.
- Example 6-1 to Example 6-21 Comparative Example 6-1 to Comparative Example 6-3
- the positive electrode mixture liquid As the positive electrode mixture liquid, Examples 5-1 to 5-6, Examples 5-8 to 5-14, Examples 5-16 to 5-23, Comparative Example 5-2, and Comparison Using the battery electrode mixture liquid obtained in Examples 5-4 to 5-5, a positive electrode mixture layer (battery electrode mixture layer) was produced. The evaluation results are shown in Table 2-10.
- Example 6-22 to Example 6-24, Comparative Example 6-4 to Comparative Example 6-5 As the negative electrode mixture liquid, using the battery electrode mixture liquid obtained in Example 5-25 to Example 5-26, Example 5-28, and Comparative Example 5-7 to Comparative Example 5-8, A negative electrode mixture layer (battery electrode mixture layer) was produced.
- the evaluation results are shown in Table 2-10.
- the battery electrode composite layers of Examples 6-1 to 6-24 have a coating film appearance as compared with the battery electrode composite layers of Comparative Examples 6-1 to 6-5. It was clear that the surface resistance of the coating film was excellent.
- Comparative Examples 6-1 to 6-5 coating is difficult because the viscosity of the electrode mixture solution used is too high. Further, in Comparative Examples 6-3 and 6-5, a large amount is used. As a result of the contained dispersant functioning as an insulating component, the surface resistance value is considered to have increased.
- Example 7-1 to Example 7-21, Comparative Example 7-1 to Comparative Example 7-3 The previously prepared battery electrode mixture liquids (Examples 5-1 to 5-6, Examples 5-8 to 5-14, Examples 5-16 to 5-23, Comparative Example 5) 2 and the positive electrode mixture liquids of Comparative Examples 5-4 to 5-5) were assembled according to the method described in the first invention.
- Example 7-1 to Example 7-21 and Example 7-22 to Example 7-24 using the electrode of the present invention are shown in Comparative Example 7-1 to Comparative Example 7-3 and Compared with Comparative Examples 7-4 to 7-5, the coating film appearance was good, there was no peeling from the current collector, and the adhesion was also good. Furthermore, the capacity retention rate after 50 cycles was also a good result.
- carbon black sometimes abbreviated as “CB”
- polyvinyl alcohol sometimes abbreviated as “PVA”
- binder sometimes abbreviated as “NMP”
- NMP N-methyl-2-pyrrolidone
- Ketjen black EC-600JD manufactured by Akzo: hollow carbon black, average primary particle size 34 nm, specific surface area 1270 m 2 / g. Hereinafter, it is abbreviated as 600 JD.
- the measurement of the average primary particle diameter of carbon black was performed by the same method as the method demonstrated in the Example regarding 1st invention.
- Kuraray Poval PVA-505 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 73 mol%, average polymerization degree 500.
- Kuraray Poval PVA-205 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 88 mol%, average polymerization degree 500.
- Goosephimer LL-02 manufactured by Nippon Synthetic Chemical Industry Co., Ltd.
- Synthetic product 1 polyvinyl alcohol, saponification degree 60 mol%, average polymerization degree about 500.
- Synthetic product 2 polyvinyl alcohol, saponification degree 85 mol%, average polymerization degree about 500.
- Synthetic product 3 polyvinyl alcohol, saponification degree 72 mol%, average polymerization degree about 100.
- -Synthetic product 4 Polyvinyl alcohol, saponification degree 70 mol%, average degree of polymerization about 1500.
- the synthetic product 1, the synthetic product 2, the synthetic product 3, and the synthetic product 4 were obtained by saponifying polyvinyl acetate with sodium hydroxide by a method known in the industry.
- HLC-22 Hydrophil Chemical Co., Ltd.
- average particle size 6.6 ⁇ m specific surface area 0.62 m 2 / g.
- LCO positive electrode active material lithium cobaltate
- Artificial graphite negative electrode active material, average particle size 12 ⁇ m.
- graphite it is abbreviated as graphite.
- the carbon black dispersions obtained in the examples and comparative examples are evaluated by measuring the viscosity (its storage stability) and the average particle size after dispersion (its storage stability) according to the method described in the first invention. It went by.
- the storage stability of the viscosity was evaluated from the change in viscosity value after the carbon black dispersion was stored at 60 ° C. for 10 days or at 50 ° C. for 15 days. The smaller the change, the better the stability.
- the storage stability of the average particle diameter after dispersion was evaluated from the change in D50 value after the carbon black dispersion was stored at 60 ° C. for 10 days or at 50 ° C. for 15 days. . The smaller the change, the better the stability.
- Example 2-1 to Example 2-15 ⁇ Preparation of carbon black dispersion containing binder>
- Example 2-1 to Example 2-15 In accordance with the composition shown in Table 3-2, NMP, various polyvinyl alcohols and various binders are charged into a glass bottle, and after thoroughly mixing, dissolving or mixing, various carbon blacks are added and dispersed with a homogenizer for 1 hour. A liquid was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
- Example 2-16, Example 2-17 According to the composition shown in Table 3-2, NMP, polyvinyl alcohol, and PVDF were charged into a glass bottle and mixed and dissolved or dispersed sufficiently. Thereafter, carbon black obtained by mixing # 850 and 300J at a weight ratio of 1: 1, or carbon black obtained by mixing 300J and 600JD at a weight ratio of 1: 1, was added, and dispersed with a homogenizer for 1 hour. Each carbon black dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
- Example 2-18 According to the composition shown in Table 3-2, NMP and polyvinyl alcohol were charged into a glass bottle and thoroughly mixed and dissolved. Next, a powder mixture in which carbon black and PVDF were homogeneously mixed was prepared, and this was added to an NMP solution of polyvinyl alcohol prepared in advance. Then, it disperse
- Example 2-19 According to the composition shown in Table 3-2, 57 parts of the carbon black dispersion liquid of Example 1-2, 6 parts of PVDF and 37 parts of NMP were added to a glass bottle and dispersed with a homogenizer for 1 hour to obtain each carbon black dispersion liquid. It was. All of them had no coarse particles, had a low viscosity, and had good storage stability.
- Example 3-1 to Example 3-14 ⁇ Preparation of carbon black dispersion containing positive electrode active material or negative electrode active material>
- the carbon black dispersion containing the binder obtained in Example 2-1 to Example 2-14 was charged with LCO as the positive electrode active material and thoroughly mixed with a disper, Each mixture was obtained. Since the carbon black dispersion used had a low viscosity, a large amount of LCO could be added, and the resulting mixture was also in a low viscosity state.
- Example 3-15 After preparing a powder mixture with 1.71 parts of granular product, 2.56 parts of PVDF, 0.26 part of PVA-505, 56.7 parts of LCO and homogeneously mixed, 38.77 parts of NMP Half of the total amount of the powder mixture was added and treated for 30 minutes with a planetary mixer. Next, half of the remaining powder mixture was added and treated with a planetary mixer for 30 minutes, and then all the remaining powder mixture was added and treated with a planetary mixer for 1 hour. A carbon black dispersion containing LCO as an active material was obtained. The obtained liquid was in a low viscosity state as in Example 3-2.
- Example 3-16 to Example 3-20 In accordance with the composition shown in Table 3-3, graphite as a negative electrode active material was charged into the carbon black dispersion containing the binder obtained in Examples 2-1 to 2-4 and Example 2-7. The mixture was sufficiently mixed with a disper to obtain each mixture. Since the carbon black dispersion used had a low viscosity, a large amount of graphite could be added, and the resulting mixture was also in a low viscosity state.
- ⁇ Preparation of battery electrode composite layer> Using the carbon black dispersion liquid containing the positive electrode active material or the negative electrode active material obtained in each of the above Examples and Comparative Examples as a battery electrode mixture liquid, a battery electrode mixture layer was prepared according to the method described in the first invention. The evaluation was performed. In the appearance of the coating film, “ ⁇ ” means “with spotted pattern (possible)”. When the appearance of the coating film was extremely poor and could not be measured, no value was given ( ⁇ ).
- Example 4-1 to Example 4-14 Comparative Example 4-1 to Comparative Example 4-3
- the positive electrode mixture layer battery electrode A composite layer
- the evaluation results are shown in Table 3-4.
- Example 4-15 to Example 4-19, Comparative Example 4-4 to Comparative Example 4-6 Using the battery electrode mixture liquids obtained in Examples 3-16 to 3-20 and Comparative Examples 3-5 to 3-7 as the negative electrode mixture liquid, the negative electrode mixture layer (battery electrode) A composite layer) was prepared. The evaluation results are shown in Table 3-4.
- the battery electrode composite layers of Examples 4-1 to 4-19 have an appearance of the coating film as compared with the battery electrode composite layers of Comparative Examples 4-1 to 4-6. It was clear that the surface resistance of the coating film was excellent. In Comparative Examples 4-1 to 4-6, the viscosity of the electrode mixture solution used was too high to be applied, and in Comparative Examples 4-3 and 4-6, a large amount As a result of the contained polyvinyl alcohol functioning as an insulating component, the surface resistance value is considered to have increased.
- Example 5-1 to Example 5-14 and Example 5-15 to Example 5-19 using the electrode of the present invention are shown in Comparative Example 5-1 to Comparative Example 5-3 and As compared with Comparative Examples 5-4 to 5-6, it was found that the appearance of the coating film was good, there was no peeling from the current collector, and the adhesion was good. Furthermore, the capacity retention rate after 50 cycles was also a good result. On the other hand, Comparative Example 5-1 to Comparative Example 5-6 were unable to obtain a good coating film, so that the positive electrode characteristics and the negative electrode characteristics could not be evaluated.
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Abstract
Description
本発明者らは、カーボンブラック、溶剤種、分散剤の物理的、化学的性質に着目し、それらの量的関係についてまで詳細に検討した結果、カーボンブラックの比表面積と、特定のけん化度を有するポリビニルアルコールの使用量との間に分散性に大きく寄与する臨界的範囲があることを見出し、これらが一定の範囲内である場合に高濃度、低粘度、かつ長期保存安定性が良好なカーボンブラック分散液を製造できることを見出し、本発明の完成に至った。 (1) 1st invention The present inventors paid attention to the physical and chemical properties of carbon black, solvent species, and a dispersant, and as a result of examining the quantitative relationship thereof in detail, the specific surface area of carbon black was determined. And a use amount of polyvinyl alcohol having a specific degree of saponification, there is a critical range that greatly contributes to dispersibility, and when these are within a certain range, high concentration, low viscosity, and long-term It has been found that a carbon black dispersion having good storage stability can be produced, and the present invention has been completed.
また、本発明者らは、カーボンブラック、溶剤種、分散剤の物理的、化学的性質に着目し、それらの量的関係についてまで詳細に検討した結果、カーボンブラックと、有機色素誘導体またはトリアジン誘導体と、下記一般式(A)で表される繰り返し単位を重合体鎖中に特定の比率で有するポリビニルアルコールの使用量との間に、分散性に大きく寄与する臨界的範囲があること、および、これらが一定の範囲内である場合に高濃度、低粘度、かつ長期保存安定性が良好なカーボンブラック分散液を製造でき、さらに、表面抵抗値が低く、分散剤の非水電解液への耐性が良好な電池電極合材層が得られることを見出し、本発明の完成に至った。 (2) Second invention Further, the present inventors paid attention to the physical and chemical properties of carbon black, solvent species, and a dispersant, and as a result of detailed examination of their quantitative relationship, A critical contribution greatly contributing to dispersibility between the organic dye derivative or the triazine derivative and the amount of polyvinyl alcohol having a repeating unit represented by the following general formula (A) in a specific ratio in the polymer chain A carbon black dispersion having a high concentration, a low viscosity, and a good long-term storage stability when these are within a certain range, and having a low surface resistance, The present inventors have found that a battery electrode mixture layer having good resistance to a non-aqueous electrolyte can be obtained, and have completed the present invention.
一般式(A)
Formula (A)
カーボンブラック100重量部に対する分散剤の合計量が50重量部以下であり、カーボンブラックのBET比表面積をXm2/g、カーボンブラック1gに対するポリビニルアルコールの添加量をaXgとした場合に、aが0.00017≦a≦0.00256の範囲であり、ポリビニルアルコールが上記一般式(A)で表される繰り返し単位を重合体鎖中に50~95mol%、好ましくは60~85mol%含有することを特徴とする、カーボンブラック分散液に関する。 Further, an embodiment of the present invention is a carbon black dispersion comprising carbon black, polyvinyl alcohol and a triazine derivative or polyvinyl alcohol and an organic dye derivative as a dispersant, and N-methyl-2-pyrrolidone as a solvent. Liquid,
When the total amount of the dispersant with respect to 100 parts by weight of carbon black is 50 parts by weight or less, the BET specific surface area of carbon black is Xm 2 / g, and the amount of polyvinyl alcohol added to 1 g of carbon black is aXg. 0.00000 ≦ a ≦ 0.00256, and the polyvinyl alcohol contains 50 to 95 mol%, preferably 60 to 85 mol%, of the repeating unit represented by the general formula (A) in the polymer chain. And a carbon black dispersion.
また、本発明者らは、カーボンブラック、溶剤種、分散剤の物理的、化学的性質に着目し、それらの量的関係についてまで詳細に検討した結果、カーボンブラックの比表面積と、特定のけん化度を有するポリビニルアルコールの使用量との間に分散性に大きく寄与する臨界的範囲があることを見出し、これらが一定の範囲内である場合に高濃度、低粘度、かつ長期保存安定性が良好なカーボンブラック分散液を製造できることを見出し、本発明の完成に至った。 (3) Third invention Further, the present inventors paid attention to the physical and chemical properties of carbon black, solvent species, and a dispersant, and as a result of detailed examination of their quantitative relationship, It is found that there is a critical range that greatly contributes to dispersibility between the specific surface area and the amount of polyvinyl alcohol having a specific degree of saponification, and when these are within a certain range, high concentration, low viscosity, And it discovered that the carbon black dispersion liquid with favorable long-term storage stability could be manufactured, and came to completion of this invention.
また、該分散液を用いて二次電池用電極合材液を調製した場合、低粘度であることから電極活物質粉体の添加や混練が容易になり、さらに、各電極成分が高濃度な電極合材液を用いても、均質で良好な塗膜を得ることができるため、表面抵抗値の低い電池電極合材層を得る事が可能となる。さらに、該分散液を用いて電池電極合材層を作製した場合、非水電解液に対する耐性が良好となり、より塗膜物性が安定した電池電極合材層を得ることが可能となる。 Furthermore, according to the first invention, the second invention, and the third invention, it becomes possible to provide a carbon black dispersion having a higher concentration than before, and the amount of N-methyl-2-pyrrolidone solvent used is greatly reduced. In addition, the drying process of the coated film can be greatly shortened. Further, it is possible to provide a carbon black dispersion liquid using N-methyl-2-pyrrolidone as a solvent, which is excellent in carbon black dispersibility and dispersion storage stability.
In addition, when an electrode mixture solution for a secondary battery is prepared using the dispersion, it is easy to add and knead electrode active material powder because of its low viscosity, and each electrode component has a high concentration. Even when an electrode mixture solution is used, a uniform and good coating film can be obtained, and therefore a battery electrode mixture layer having a low surface resistance value can be obtained. Furthermore, when a battery electrode mixture layer is produced using the dispersion, it becomes possible to obtain a battery electrode mixture layer with good resistance to non-aqueous electrolyte and more stable coating film properties.
カーボンブラックとしては、市販の中空カーボンブラック、ファーネスブラック、チャンネルブラック、サーマルブラック、アセチレンブラック、ケッチェンブラックなど各種のものや、また、通常行われている酸化処理されたカーボンブラック、、黒鉛化処理されたカーボンブラック、カーボンナノチューブやカーボンナノファイバーなども使用できる。また、アセチレンブラックやファーネスブラックなどの高い導電性を有し、かつ工業的に生産されるカーボンブラックが好適に用いられる。 <Carbon black>
As carbon black, various types such as commercially available hollow carbon black, furnace black, channel black, thermal black, acetylene black, ketjen black, etc., and commonly used oxidized carbon black, graphitized treatment Carbon black, carbon nanotubes and carbon nanofibers can also be used. Moreover, carbon black which has high electroconductivity, such as acetylene black and furnace black, and is produced industrially is used suitably.
(混合カーボンブラックのBET比表面積)=Σ(Si・Gi)
例えば、BET比表面積800m2/gのカーボンブラックと、1200m2/gのカーボンブラックとを、重量比1対1で混合して調製したカーボンブラックの比表面積は、1000m2/gである。 Further, the BET specific surface area of the carbon black prepared by mixing two or more kinds of carbon black, the BET specific surface area of a carbon black i S i, a certain percentage of carbon black i is in the total carbon black G i As the sum of the product of the BET specific surface area of each carbon black type and the ratio, it can be calculated based on the following formula.
(BET specific surface area of mixed carbon black) = Σ (S i · G i )
For example, the specific surface area of carbon black prepared by mixing carbon black having a BET specific surface area of 800 m 2 / g and carbon black of 1200 m 2 / g in a weight ratio of 1: 1 is 1000 m 2 / g.
ポリビニルアルコールは分散剤として用いられる。すなわちポリビニルアルコールをバインダーとしてではなく分散剤として使用する。ポリビニルアルコールの製造方法については特に制限はないが、以下、ポリ酢酸ビニルを原料とし、これをけん化することによって得られたポリビニルアルコールについて記述する。 <Polyvinyl alcohol>
Polyvinyl alcohol is used as a dispersant. That is, polyvinyl alcohol is used as a dispersant rather than as a binder. Although there is no restriction | limiting in particular about the manufacturing method of polyvinyl alcohol, Hereinafter, polyvinyl alcohol obtained by using polyvinyl acetate as a raw material and saponifying this is described.
NMPは、リチウムイオン二次電池の電極製造に用いられている。本発明では、分散剤(主にポリビニルアルコール単独、またはポリビニルアルコールと顔料誘導体との併用)としての性能、電池性能を損なわない範囲で、他の溶剤を1種類以上併用しても良いが、本発明の想定する産業上の利用可能性から、NMPを単独で用いることが好ましい。 <N-methyl-2-pyrrolidone>
NMP is used for manufacturing electrodes of lithium ion secondary batteries. In the present invention, one or more other solvents may be used in combination as long as the performance as a dispersant (mainly polyvinyl alcohol alone or a combination of polyvinyl alcohol and a pigment derivative) and battery performance are not impaired. From the industrial applicability assumed by the invention, it is preferable to use NMP alone.
顔料誘導体は、酸性または塩基性の官能基を有する有機色素誘導体、または、酸性または塩基性の官能基を有するトリアジン誘導体である。 <Pigment derivative>
The pigment derivative is an organic dye derivative having an acidic or basic functional group, or a triazine derivative having an acidic or basic functional group.
酸性顔料誘導体の中でも、とりわけ、下記一般式(1)で示される酸性官能基を有するトリアジン誘導体、または下記一般式(4)で示される酸性官能基を有する有機色素誘導体が好ましい。 <Acid pigment derivative>
Among the acidic pigment derivatives, a triazine derivative having an acidic functional group represented by the following general formula (1) or an organic dye derivative having an acidic functional group represented by the following general formula (4) is particularly preferable.
塩基性顔料誘導体の中でも、とりわけ、下記一般式(101)で示される塩基性官能基を有するトリアジン誘導体、または下記一般式(106)で示される塩基性官能基を有する有機色素誘導体が好ましい。 <Basic pigment derivative>
Among the basic pigment derivatives, a triazine derivative having a basic functional group represented by the following general formula (101) or an organic dye derivative having a basic functional group represented by the following general formula (106) is particularly preferable.
Pは、一般式(102)、一般式(103)または一般式(104)のいずれかで示される基を表す。
Q101は、-O-R102、-NH-R102、ハロゲン基、-X101-R101または一般式(102)、一般式(103)もしくは一般式(104)のいずれかで示される基を表す。
R102は、水素原子、置換基を有してもよいアルキル基、置換基を有してもよいアルケニル基または置換基を有してもよいアリール基を表す。
oは、1~4の整数を表す。 X 101 is, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH -, - CH 2 NHCOCH 2 NH- or -X 102 -Y 1 -X 103 - represents, X 102, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH -, - NHCO- or -NHSO 2 - represents, X 103 is, -NH- or -O- and Y 1 represents an alkylene group that may have a substituent, an alkenylene group that may have a substituent, or an arylene group that may have a substituent, each having 1 to 20 carbon atoms. .
P represents a group represented by any one of the general formula (102), the general formula (103), and the general formula (104).
Q 101 represents —O—R 102 , —NH—R 102 , a halogen group, —X 101 —R 101, or a group represented by any one of the general formula (102), the general formula (103), and the general formula (104). Represents.
R 102 represents a hydrogen atom, an alkyl group that may have a substituent, an alkenyl group that may have a substituent, or an aryl group that may have a substituent.
o represents an integer of 1 to 4.
v1は、1~10の整数を表す。
R103およびR104は、それぞれ独立に、水素原子、置換されていてもよいアルキル基、置換されていてもよいアルケニル基、置換されていてもよいアリール基または複素環残基を表し、R103とR104が結合して環を形成しても良い。
R105、R106、R107およびR108は、それぞれ独立に、水素原子、置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいアリール基を表す。
R109は、置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいアリール基を表す。 X 104 represents a direct bond, -SO 2 -, - CO - , - CH 2 NHCOCH 2 -, - CH 2 NHCONHCH 2 -, - CH 2 - or -X 105 -Y 1 -X 106 - represents a. X 105 represents -NH- or -O-, X 106 represents a direct bond, -SO 2 -, - CO - , - CH 2 NHCOCH 2 -, - CH 2 NHCONHCH 2 - or -CH 2 - represents a .
v 1 represents an integer of 1 to 10.
R 103 and R 104 represent respectively independently, a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group, an optionally substituted aryl group or a heterocyclic residue, R 103 And R 104 may combine to form a ring.
R 105 , R 106 , R 107 and R 108 each independently represent a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group or an optionally substituted aryl group.
R 109 represents an optionally substituted alkyl group, an optionally substituted alkenyl group, or an optionally substituted aryl group.
W1およびW2は、それぞれ独立に、-O-R102、-NH-R102、ハロゲン基または一般式(102)、一般式(103)もしくは一般式(104)のいずれかで示される基を表す。
X107は、-NH-または-O-を表し、X108およびX109は、それぞれ独立に、-NH-、-O-、-CONH-、-SO2NH-、-CH2NH-または-CH2NHCOCH2NH-を表す。
R110およびR111は、それぞれ独立に、有機色素残基、置換基を有していてもよい複素環残基または置換基を有していてもよい芳香族環残基を表す。 T represents -X 108 -R 110 or W 1 , and U represents -X 109 -R 111 or W 2 .
W 1 and W 2 are each independently —O—R 102 , —NH—R 102 , a halogen group or a group represented by any one of the general formula (102), the general formula (103), and the general formula (104). Represents.
X 107 represents -NH- or -O-, X 108 and X 109 each independently, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH- or - CH 2 NHCOCH 2 NH— is represented.
R 110 and R 111 each independently represents an organic dye residue, a heterocyclic residue which may have a substituent, or an aromatic ring residue which may have a substituent.
一般式(108)
一般式(109) Z101 is a group represented by the following general formula (107), general formula (108), or general formula (109). m represents an integer of 1 to 4.
Formula (108)
General formula (109)
v2は、1~10の整数を表す。 X 24 represents a direct bond, -SO 2 -, - CO - , - CH 2 NHCOCH 2 -, - CH 2 NHCONHCH 2 -, - CH 2 - or -X 25 -Y 2 -X 26 - represents a. X 25 represents -NH- or -O-, X 26 represents a direct bond, -SO 2 -, - CO - , - CH 2 NHCOCH 2 -, - CH 2 NHCONHCH 2 - or -CH 2 - represents a . Y 2 represents an alkylene group which may have a substituent, an alkenylene group which may have a substituent, or an arylene group which may have a substituent, having 1 to 20 carbon atoms.
v 2 represents an integer of 1 to 10.
R25、R26、R27およびR28は、それぞれ独立に、水素原子、置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいアリール基を表す。
R29は、置換されていてもよいアルキル基、置換されていてもよいアルケニル基または置換されていてもよいアリール基を表す。 R 23 and R 24 each independently represent a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group, an optionally substituted phenyl group or a heterocyclic residue, R 23 And R 24 may combine to form a ring. In particular, a hydrogen atom is preferable because it is considered that the effect of suppressing metal deposition in the battery is high.
R 25 , R 26 , R 27 and R 28 each independently represents a hydrogen atom, an optionally substituted alkyl group, an optionally substituted alkenyl group or an optionally substituted aryl group.
R 29 represents an optionally substituted alkyl group, an optionally substituted alkenyl group, or an optionally substituted aryl group.
R22における有機色素残基としては、例えば、ジケトピロロピロール系色素、アゾ、ジスアゾ、ポリアゾ等のアゾ系色素、フタロシアニン系色素、ジアミノジアントラキノン、アントラピリミジン、フラバントロン、アントアントロン、インダントロン、ピラントロン、ビオラントロン等のアントラキノン系色素、キナクリドン系色素、ジオキサジン系色素、ぺリノン系色素、ぺリレン系色素、チオインジゴ系色素、イソインドリン系色素、イソインドリノン系色素、キノフタロン系色素、スレン系色素、金属錯体系色素の残基が挙げられる。とりわけ、金属による電池の短絡を抑制する効果を高めるためには、金属錯体系色素ではない有機色素残基の使用が好ましい。 R 22 represents an organic dye residue, a heterocyclic residue which may have a substituent, or an aromatic ring residue which may have a substituent.
Examples of the organic dye residue in R 22 include diketopyrrolopyrrole dyes, azo dyes such as azo, disazo, polyazo, phthalocyanine dyes, diaminodianthraquinone, anthrapyrimidine, flavantrons, anthanthrone, indanthrone, Anthraquinone dyes such as pyranthrone, violanthrone, quinacridone dyes, dioxazine dyes, perinone dyes, perylene dyes, thioindigo dyes, isoindoline dyes, isoindolinone dyes, quinophthalone dyes, selenium dyes, Examples include residues of metal complex dyes. In particular, in order to enhance the effect of suppressing the short circuit of the battery due to metal, it is preferable to use an organic dye residue that is not a metal complex dye.
式(110) -SO2Cl
式(111) -COCl
式(112) -CH2NHCOCH2Cl
式(113) -CH2Cl
また、例えば、式(110)で示される置換基を導入する場合には、有機色素、複素環化合物(例えば、アクリドン)または芳香族環化合物(例えば、アントラキノン)をクロロスルホン酸に溶解して、塩化チオニル等の塩素化剤を反応させるが、このときの反応温度、反応時間等の条件により、有機色素、複素環化合物(例えば、アクリドン)または芳香族環化合物(例えば、アントラキノン)に導入する式(110)で示される置換基数をコントロールすることができる。 For example, an organic dye derivative having a basic functional group includes a substituent represented by the formula (110) to the formula (113) in an organic dye, a heterocyclic compound (eg, acridone) or an aromatic ring compound (eg, anthraquinone). After the introduction, these substituents and amine components (for example, N, N-dimethylaminopropylamine, N-methylpiperazine, diethylamine or 4- [4-hydroxy-6- [3- (dibutylamino) propylamino] -1 , 3,5-triazin-2-ylamino] aniline and the like) can be synthesized.
Formula (110) -SO 2 Cl
Formula (111) -COCl
Formula (112) -CH 2 NHCOCH 2 Cl
Formula (113) -CH 2 Cl
In addition, for example, when a substituent represented by the formula (110) is introduced, an organic dye, a heterocyclic compound (for example, acridone) or an aromatic ring compound (for example, anthraquinone) is dissolved in chlorosulfonic acid, A chlorinating agent such as thionyl chloride is reacted, but depending on conditions such as reaction temperature and reaction time, a formula to be introduced into an organic dye, a heterocyclic compound (eg, acridone) or an aromatic ring compound (eg, anthraquinone) The number of substituents represented by (110) can be controlled.
Pは、一般式(102)、(103)または、一般式(104)のいずれかで示される置換基を表す。
Q101は、-O-R102、-NH-R102、ハロゲン基、-X101-R101または、一般式(102)、(103)もしくは、一般式(104)のいずれかで示される置換基を表す。
R102は、水素原子、置換基を有してもよいアルキル基または、置換基を有してもよいアルケニル基もしくは、置換基を有してもよいアリール基を表す。 X 101 is, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH -, - CH 2 NHCOCH 2 NH- or -X 102 -Y 1 -X 103 - represents, X 102, -NH -, - O -, - CONH -, - SO 2 NH -, - CH 2 NH -, - NHCO- or -NHSO 2 - represents, X 103 each independently -NH- or -O Y 1 represents an alkylene group which may have a substituent, an alkenylene group which may have a substituent, or an arylene group which may have a substituent, which has 1 to 20 carbon atoms, Represents.
P represents a substituent represented by any one of the general formulas (102), (103) and the general formula (104).
Q 101 represents —O—R 102 , —NH—R 102 , a halogen group, —X 101 —R 101, or a substitution represented by any of the general formula (102), (103), or the general formula (104) Represents a group.
R 102 represents a hydrogen atom, an alkyl group that may have a substituent, an alkenyl group that may have a substituent, or an aryl group that may have a substituent.
本発明の分散液は、主にポリビニルアルコールを分散剤として(第1の発明および第3の発明)、または、ポリビニルアルコールと顔料誘導体とを分散剤として(第2の発明)用いてカーボンブラックをNMP中に分散したものである。この場合、分散剤とカーボンブラックを同時、または順次添加し、混合することで、分散剤をカーボンブラックに作用(吸着)させつつ分散する。但し、カーボンブラック分散液の製造をより容易に行うためには、分散剤をNMP中に溶解、膨潤、または分散させ、その後、液中にカーボンブラックを添加し、混合することで分散剤をカーボンブラックに作用(吸着)させることが、より好ましい。また、カーボンブラック以外の粉体として、例えば二次電池用電極活物質等を添加して、電極合材液として使用する場合、NMP中に分散剤とカーボンブラックと電極活物質とを同時に仕込み分散処理を行っても良い。 <Method for producing carbon black dispersion>
The dispersion liquid of the present invention mainly comprises carbon black using polyvinyl alcohol as a dispersant (first invention and third invention) or using polyvinyl alcohol and a pigment derivative as a dispersant (second invention). Dispersed in NMP. In this case, the dispersant and carbon black are added simultaneously or sequentially and mixed to disperse the dispersant while acting (adsorbing) on the carbon black. However, in order to more easily produce a carbon black dispersion, the dispersant is dissolved, swollen, or dispersed in NMP, and then the carbon black is added to the liquid and mixed to disperse the dispersant in carbon. It is more preferable to act (adsorb) on black. In addition, as a powder other than carbon black, for example, when an electrode active material for a secondary battery is added and used as an electrode mixture liquid, a dispersing agent, carbon black and an electrode active material are simultaneously charged and dispersed in NMP. Processing may be performed.
分散液を電池電極合材層に用いる場合は、さらに、正極活物質または負極活物質を含有させることができる。 <Active material>
When the dispersion is used for the battery electrode mixture layer, a positive electrode active material or a negative electrode active material can be further contained.
本発明の課題に支障を及ぼさない範囲で、塗膜物性等の調整等の目的で、従来公知の分散剤や樹脂、添加剤等を併用しても良い。そのような分散剤としては、例えば、ポリビニルアセタール樹脂(ポリビニルブチラール樹脂など)やポリビニルピロリドン樹脂、従来公知の色素誘導体、低分子量の界面活性剤等が挙げられる。また樹脂としては、例えば、ポリフッ化ビニリデン、ポリテトラフルオロエチレン、ポリヘキサフルオロプロピレン、ポリエチレン、ポリプロピレン、ポリメタクリル酸メチル、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリ酢酸ビニル、ポリアクリル酸、ポリアクリルアミド、ポリウレタン、ポリジメチルシロキサン、エポキシ樹脂、アクリル樹脂、ポリエステル樹脂、メラミン樹脂、フェノール樹脂、スチレンブタジエンゴムなどの各種ゴム、リグニン、ペクチン、ゼラチン、キサンタンガム、ウェランガム、サクシノグリカン、セルロース系樹脂、ポリアルキレンオキサイド、ポリビニルエーテル、キチン類、キトサン類、デンプン等が挙げられる。また添加剤としては、リン化合物、硫黄化合物、有機酸、アミン化合物やアミド化合物、有機エステル、各種シラン系やチタン系、アルミニウム系のカップリング剤等が挙げられる。これらの従来公知の分散剤や樹脂、添加剤等は、単独または2種類以上併用して用いることができる。 <Other additives>
Conventionally known dispersants, resins, additives, and the like may be used in combination for the purpose of adjusting the physical properties of the coating film and the like as long as the object of the present invention is not affected. Examples of such a dispersant include a polyvinyl acetal resin (such as polyvinyl butyral resin), a polyvinyl pyrrolidone resin, a conventionally known dye derivative, and a low molecular weight surfactant. Examples of the resin include polyvinylidene fluoride, polytetrafluoroethylene, polyhexafluoropropylene, polyethylene, polypropylene, polymethyl methacrylate, polyvinyl chloride, polyvinylidene chloride, polyvinyl acetate, polyacrylic acid, polyacrylamide, and polyurethane. , Polydimethylsiloxane, epoxy resin, acrylic resin, polyester resin, melamine resin, phenol resin, styrene butadiene rubber and other rubbers, lignin, pectin, gelatin, xanthan gum, welan gum, succinoglycan, cellulosic resin, polyalkylene oxide, Examples include polyvinyl ether, chitins, chitosans, starch and the like. Examples of the additive include phosphorus compounds, sulfur compounds, organic acids, amine compounds and amide compounds, organic esters, various silane-based, titanium-based, and aluminum-based coupling agents. These conventionally known dispersants, resins, additives and the like can be used alone or in combination of two or more.
カーボンブラック分散液の利用分野としては、特に制限はないが、遮光性、導電性、耐久性、漆黒性等が要求される分野、例えば、グラビアインキ、オフセットインキ、磁気記録媒体用バックコート、静電トナー、インクジェット、自動車塗料、繊維・プラスチック形成材料、電池用電極、電子写真用シームレスベルトにおいて、安定かつ均一な組成物を提供し得るものである。中でも、NMPを使用すること、ポリフッ化ビニリデンやポリイミド前駆体などと相溶すること、および形成される塗膜や成型物の強度、柔軟性が良好なことから、リチウムイオン二次電池用電極、電気二重層キャパシタ用電極、リチウムイオンキャパシタ用電極、電子写真用シームレスベルトなどに好適に用いられる。 <Uses of carbon black dispersion>
The field of application of the carbon black dispersion is not particularly limited, but is a field that requires light-shielding properties, electrical conductivity, durability, jetness, etc., such as gravure ink, offset ink, back coat for magnetic recording media, static It is possible to provide a stable and uniform composition in electric toner, ink jet, automobile paint, fiber / plastic forming material, battery electrode, and electrophotographic seamless belt. Among them, the use of NMP, compatibility with polyvinylidene fluoride, polyimide precursors, and the like, and the strength and flexibility of the formed coating film and molded product, the electrode for lithium ion secondary battery, It is suitably used for electric double layer capacitor electrodes, lithium ion capacitor electrodes, electrophotographic seamless belts, and the like.
正極活物質または負極活物質を含有するカーボンブラック分散液を、集電体上に塗工・乾燥することで、電池電極合材層を形成し、電極を得ることができる。 <Electrode>
By coating and drying a carbon black dispersion containing a positive electrode active material or a negative electrode active material on a current collector, a battery electrode mixture layer can be formed and an electrode can be obtained.
電極に使用する集電体の材質や形状は特に限定されず、各種二次電池にあったものを適宜選択することができる。例えば、集電体の材質としては、アルミニウム、銅、ニッケル、チタン、又はステンレス等の金属や合金が挙げられる。また、形状としては、一般的には平板上の箔が用いられるが、表面を粗面化したものや、穴あき箔状のもの、及びメッシュ状の集電体も使用できる。 (Current collector)
The material and shape of the current collector used for the electrode are not particularly limited, and those suitable for various secondary batteries can be appropriately selected. For example, examples of the material for the current collector include metals and alloys such as aluminum, copper, nickel, titanium, and stainless steel. In general, a flat foil is used as the shape, but a roughened surface, a perforated foil, or a mesh current collector can also be used.
集電体上に合材スラリーや下地層形成用組成物を塗工する方法としては、特に制限はなく公知の方法を用いることができる。具体的には、ダイコーティング法、ディップコーティング法、ロールコーティング法、ドクターコーティング法、ナイフコーティング法、スプレーコティング法、グラビアコーティング法、スクリーン印刷法または静電塗装法等が挙げる事ができ、乾燥方法としては放置乾燥、送風乾燥機、温風乾燥機、赤外線加熱機、遠赤外線加熱機などが使用できるが、特にこれらに限定されるものではない。 (Battery electrode mixture layer)
There is no restriction | limiting in particular as a method of apply | coating a mixture slurry and the composition for base layer formation on a collector, A well-known method can be used. Specific examples include die coating method, dip coating method, roll coating method, doctor coating method, knife coating method, spray coating method, gravure coating method, screen printing method or electrostatic coating method, and the like. Examples of methods that can be used include standing drying, blower dryers, hot air dryers, infrared heaters, and far-infrared heaters, but are not particularly limited thereto.
正極もしくは負極の少なくとも一方に電極を用い、二次電池を得ることができる。二次電池としては、リチウムイオン二次電池の他、ナトリウムイオン二次電池、マグネシウム二次電池、アルカリ二次電池、鉛蓄電池、ナトリウム硫黄二次電池、リチウム空気二次電池等が挙げられ、それぞれの二次電池において、従来から知られている電解液やセパレーター等を適宜用いることができる。 <Secondary battery>
A secondary battery can be obtained by using an electrode for at least one of the positive electrode and the negative electrode. Secondary batteries include lithium ion secondary batteries, sodium ion secondary batteries, magnesium secondary batteries, alkaline secondary batteries, lead storage batteries, sodium sulfur secondary batteries, lithium air secondary batteries, etc. In the secondary battery, conventionally known electrolytes, separators, and the like can be used as appropriate.
リチウムイオン二次電池の場合を例にとって説明する。電解液としては、リチウムを含んだ電解質を非水系の溶媒に溶解したものを用いる。電解質としては、LiBF4、LiClO4、LiPF6、LiAsF6、LiSbF6、LiCF3SO3、Li(CF3SO2)2N、LiC4F9SO3、Li(CF3SO2)3C、LiI、LiBr、LiCl、LiAlCl、LiHF2、LiSCN、又はLiBPh4等が挙げられるが、これらに限定されない。 (Electrolyte)
A case of a lithium ion secondary battery will be described as an example. As the electrolytic solution, an electrolyte containing lithium dissolved in a non-aqueous solvent is used. As the electrolyte, LiBF 4 , LiClO 4 , LiPF 6 , LiAsF 6 , LiSbF 6 , LiCF 3 SO 3 , Li (CF 3 SO 2 ) 2 N, LiC 4 F 9 SO 3 , Li (CF 3 SO 2 ) 3 C , LiI, LiBr, LiCl, LiAlCl, LiHF 2 , LiSCN, or LiBPh 4, but are not limited thereto.
セパレーターとしては、例えば、ポリエチレン不織布、ポリプロピレン不織布、ポリアミド不織布及びこれらに親水性処理を施したものが挙げられるが、特にこれらに限定されるものではない。 (separator)
Examples of the separator include, but are not limited to, a polyethylene nonwoven fabric, a polypropylene nonwoven fabric, a polyamide nonwoven fabric and those obtained by subjecting them to a hydrophilic treatment.
リチウムイオン二次電池の構造については特に限定されないが、通常、正極及び負極と、必要に応じて設けられるセパレーターとから構成され、ペーパー型、円筒型、ボタン型、積層型等、使用する目的に応じた種々の形状とすることができる。 (Battery structure / configuration)
Although the structure of the lithium ion secondary battery is not particularly limited, it is usually composed of a positive electrode and a negative electrode, and a separator provided as necessary. For the purpose of use, such as a paper type, a cylindrical type, a button type, and a laminated type. Various shapes can be obtained.
以下、実施例に基づき主に第1の発明を詳細に説明するが、下記実施例は必ずしも第1の発明だけに関するものではなく、第2の発明や第3の発明の範囲内に入るものであればこれらの発明の実施例としても参照することができる。また、本発明はその要旨を超えない限り、以下の実施例に限定されるものではない。本実施例中、部は重量部を、%は重量%を、それぞれ表す。 <Example relating to the first invention>
Hereinafter, the first invention will be mainly described in detail based on examples. However, the following examples are not necessarily related only to the first invention, but fall within the scope of the second invention and the third invention. If any, it can be referred to as an embodiment of these inventions. Moreover, this invention is not limited to a following example, unless the summary is exceeded. In this example, “part” represents “part by weight” and “%” represents “% by weight”.
・#30(三菱化学社製):ファーネスブラック、平均一次粒子径30nm、比表面積74m2/g。以下、#30と略記する。
・#5(三菱化学社製):ファーネスブラック、平均一次粒子径76nm、比表面積29m2/g。以下、#5と略記する。
・MA77(三菱化学社製):酸化処理カーボンブラック、平均一次粒子径23nm、比表面積130m2/g。以下、MA77と略記する。
・デンカブラックHS-100(電気化学工業社製):アセチレンブラック、平均一次粒子径48nm、比表面積39m2/g。以下、HS-100と略記する。
・デンカブラック粒状品(電気化学工業社製):アセチレンブラック、平均一次粒子径35nm、比表面積69m2/g。以下、粒状品と略記する。
・EC-300J(アクゾ社製):ケッチェンブラック、平均一次粒子径40nm、比表面積800m2/g。以下、300Jと略記する。 <Carbon black>
# 30 (manufactured by Mitsubishi Chemical Corporation): furnace black, average primary particle size 30 nm, specific surface area 74 m 2 / g. Hereinafter, it is abbreviated as # 30.
# 5 (Mitsubishi Chemical Co., Ltd.): Furnace black, average primary particle size 76 nm, specific surface area 29 m 2 / g. Hereinafter, it is abbreviated as # 5.
MA77 (manufactured by Mitsubishi Chemical Corporation): oxidized carbon black, average primary particle size of 23 nm, specific surface area of 130 m 2 / g. Hereinafter, it is abbreviated as MA77.
Denka black HS-100 (manufactured by Denki Kagaku Kogyo): acetylene black, average primary particle size 48 nm, specific surface area 39 m 2 / g. Hereinafter, it is abbreviated as HS-100.
Denka black granular product (manufactured by Denki Kagaku Kogyo): acetylene black, average primary particle size 35 nm, specific surface area 69 m 2 / g. Hereinafter, it is abbreviated as a granular product.
EC-300J (manufactured by Akzo): Ketjen black, average primary particle size 40 nm, specific surface area 800 m 2 / g. Hereinafter, it is abbreviated as 300J.
カーボンブラックの平均一次粒子径(MV)は、以下に示す方法により測定(算出)した。カーボンブラックの粉末にプロピレングリコールモノメチルエーテルアセテートを加え、樹脂型分散剤としてDisperbyk-161を少量添加し、超音波洗浄機の水浴中で1分間分散処理して測定用試料を調製した。この試料を測定用ターゲットに塗布、乾燥し、透過型電子顕微鏡(日立ハイテクノロジーズ社製透過型電子顕微鏡H-7650)により、100個以上のカーボンブラックの一次粒子が観察できる写真を撮影した。撮影された画像にて、カーボンブラック粒子の任意の100個を選び、その一次粒子の短軸径と長軸径の平均値を粒子径(d)とし、次いで個々のカーボンブラックを、求めた粒子径(d)を有する球とみなして、それぞれの粒子の体積(V)を求め、この作業を100個のカーボンブラック粒子について行い、そこから下記式(1)を用いて算出した。
式(1) MV=Σ(V・d)/Σ(V) (Measurement method of average primary particle size of carbon black)
The average primary particle size (MV) of carbon black was measured (calculated) by the method shown below. A sample for measurement was prepared by adding propylene glycol monomethyl ether acetate to a carbon black powder, adding a small amount of Disperbyk-161 as a resin-type dispersant, and dispersing in a water bath of an ultrasonic cleaner for 1 minute. This sample was applied to a measurement target, dried, and photographed with a transmission electron microscope (Transmission Electron Microscope H-7650, manufactured by Hitachi High-Technologies Corporation) to observe 100 or more primary particles of carbon black. In the photographed image, an arbitrary 100 carbon black particles are selected, the average value of the minor axis diameter and major axis diameter of the primary particles is defined as the particle diameter (d), and then the individual carbon blacks are obtained. Considering it as a sphere having a diameter (d), the volume (V) of each particle was determined, and this operation was performed on 100 carbon black particles, and the calculation was performed using the following equation (1).
Formula (1) MV = Σ (V · d) / Σ (V)
・クラレポバール L-8(クラレ社製):ポリビニルアルコール、けん化度71mol%、平均重合度1000以下、4%水溶液粘度5.5mPa・s。以下、L-8と略記する。
・クラレポバール L-10(クラレ社製):ポリビニルアルコール、けん化度72mol%、平均重合度1000以下。以下、L-10と略記する。
・クラレポバール C-506(クラレ社製):カチオン変性ポリビニルアルコール、けん化度76mol%、平均重合度600、4%水溶液粘度5.1mPa・s。以下、C-506と略記する。
・クラレポバール KL-506(クラレ社製):アニオン変性ポリビニルアルコール、けん化度77mol%、平均重合度600、4%水溶液粘度5.6mPa・s。以下、KL-506と略記する。
・ゴーセノール KL-05(日本合成化学工業社製):ポリビニルアルコール、けん化度82mol%、平均重合度1000以下、4%水溶液粘度4.4mPa・s。以下、KL-05と略記する。
・クラレポバール PVA-205(クラレ社製):ポリビニルアルコール、けん化度88mol%、平均重合度500、4%水溶液粘度5.0mPa・s。以下、PVA-205と略記する。
・ゴーセファイマー LL-02(日本合成化学工業社製):ポリビニルアルコール、けん化度50mol%、平均重合度1000以下、4%水溶液粘度7.7mPa・s。以下、LL-02と略記する。
・合成品1:ポリビニルアルコール、けん化度60mol%、平均重合度約500、4%水溶液粘度5.2mPa・s。
・合成品2:ポリビニルアルコール、けん化度85mol%、平均重合度約500、4%水溶液粘度5.7mPa・s。
・合成品3:ポリビニルアルコール、けん化度72mol%、平均重合度約100、4%水溶液粘度2.0mPa・s。
・合成品4:ポリビニルアルコール、けん化度70mol%、平均重合度約1500、4%水溶液粘度19.8mPa・s。
尚、合成品1、合成品2、合成品3、合成品4は、業界公知の方法により、ポリ酢酸ビニルを水酸化ナトリウムでけん化することで得たものである。 <Polyvinyl alcohol>
Kuraray Poval L-8 (manufactured by Kuraray): polyvinyl alcohol, saponification degree 71 mol%, average polymerization degree 1000 or less, 4% aqueous solution viscosity 5.5 mPa · s. Hereinafter, it is abbreviated as L-8.
Kuraray Poval L-10 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 72 mol%, average polymerization degree 1000 or less. Hereinafter, abbreviated as L-10.
Kuraray Poval C-506 (manufactured by Kuraray Co., Ltd.): cation-modified polyvinyl alcohol, saponification degree 76 mol%, average polymerization degree 600, 4% aqueous solution viscosity 5.1 mPa · s. Hereinafter, this is abbreviated as C-506.
Kuraray Poval KL-506 (manufactured by Kuraray Co., Ltd.): anion-modified polyvinyl alcohol, saponification degree 77 mol%, average polymerization degree 600, 4% aqueous solution viscosity 5.6 mPa · s. Hereinafter, it is abbreviated as KL-506.
-Gohsenol KL-05 (manufactured by Nippon Synthetic Chemical Industry): polyvinyl alcohol, saponification degree 82 mol%, average polymerization degree 1000 or less, 4% aqueous solution viscosity 4.4 mPa · s. Hereinafter, it is abbreviated as KL-05.
Kuraray Poval PVA-205 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 88 mol%, average polymerization degree 500, 4% aqueous solution viscosity 5.0 mPa · s. Hereinafter, it is abbreviated as PVA-205.
Goosephimer LL-02 (manufactured by Nippon Synthetic Chemical Industry Co., Ltd.): polyvinyl alcohol, saponification degree 50 mol%, average polymerization degree 1000 or less, 4% aqueous solution viscosity 7.7 mPa · s. Hereinafter, abbreviated as LL-02.
Synthetic product 1: polyvinyl alcohol, saponification degree 60 mol%, average polymerization degree about 500, 4% aqueous solution viscosity 5.2 mPa · s.
Synthetic product 2: polyvinyl alcohol, saponification degree 85 mol%, average polymerization degree about 500, 4% aqueous solution viscosity 5.7 mPa · s.
Synthetic product 3: polyvinyl alcohol, saponification degree 72 mol%, average polymerization degree about 100, 4% aqueous solution viscosity 2.0 mPa · s.
Synthetic product 4: polyvinyl alcohol, saponification degree 70 mol%, average polymerization degree about 1500, 4% aqueous solution viscosity 19.8 mPa · s.
The synthetic product 1, the synthetic product 2, the synthetic product 3, and the synthetic product 4 were obtained by saponifying polyvinyl acetate with sodium hydroxide by a method known in the industry.
・KFポリマーW1100(クレハ社製):ポリフッ化ビニリデン(PVDF)、以下、PVDFと略記する。
・KFポリマーW7300(クレハ社製):ポリフッ化ビニリデン(PVDF)、以下、#7300と略記する。 <Binder>
KF polymer W1100 (manufactured by Kureha): polyvinylidene fluoride (PVDF), hereinafter abbreviated as PVDF.
-KF polymer W7300 (manufactured by Kureha): polyvinylidene fluoride (PVDF), hereinafter abbreviated as # 7300.
・HLC-22(本荘ケミカル社製):正極活物質コバルト酸リチウム(LiCoO2)、平均粒径6.6μm、比表面積0.62m2/g。以下、LCOと略記する。
・MCMB6-28(大阪ガスケミカル社製):負極活物質メソフェーズカーボン(MFC)、平均粒径5~7μm、比表面積4m2/g。以下、MFCと略記する。 <Active material>
HLC-22 (Honjo Chemical Co., Ltd.): positive electrode active material lithium cobaltate (LiCoO 2 ), average particle size 6.6 μm, specific surface area 0.62 m 2 / g. Hereinafter, abbreviated as LCO.
MCMB6-28 (manufactured by Osaka Gas Chemical Co.): negative electrode active material mesophase carbon (MFC), average particle size 5-7 μm, specific surface area 4 m 2 / g. Hereinafter, abbreviated as MFC.
実施例、比較例で得られたカーボンブラック分散液の評価は、粘度(その貯蔵安定性)、分散後平均粒子径(その貯蔵安定性)を測定することにより行った。 <Evaluation of carbon black dispersion>
The carbon black dispersions obtained in Examples and Comparative Examples were evaluated by measuring the viscosity (its storage stability) and the average particle diameter after dispersion (its storage stability).
(けん化度の異なるポリビニルアルコールを用いたカーボンブラック分散液)
[実施例1-1~実施例1-7]
表1-1に示す組成に従い、ガラス瓶にNMPと各種ポリビニルアルコールを仕込み、充分に混合溶解、または混合分散した後、各種カーボンブラックを加え、1.25mmφジルコニアビーズをメディアとして、ペイントシェーカーで2時間分散し、各カーボンブラック分散液を得た。いずれも低粘度かつD50値が小さく、貯蔵安定性も良好であった。また、ポリビニルアルコールの変性の有無は、分散剤としての性能には大きな影響を与えないことが明らかとなった。 <Preparation of carbon black dispersion>
(Carbon black dispersion using polyvinyl alcohol with different saponification degrees)
[Example 1-1 to Example 1-7]
In accordance with the composition shown in Table 1-1, NMP and various polyvinyl alcohols were charged into a glass bottle, mixed and dissolved or mixed and dispersed, then various carbon blacks were added, and 1.25 mmφ zirconia beads were used as media for 2 hours with a paint shaker. Each carbon black dispersion was obtained by dispersing. In all cases, the viscosity was low, the D50 value was small, and the storage stability was good. Moreover, it became clear that the presence or absence of the modification | denaturation of polyvinyl alcohol does not have big influence on the performance as a dispersing agent.
表1-1に示す組成に従い、ガラス瓶にNMPと各種ポリビニルアルコールとを仕込み、充分に混合溶解、または混合分散した後、各種カーボンブラックを加え、1.25mmφジルコニアビーズをメディアとして、ペイントシェーカーで2時間分散した。しかし、得られた分散液は、いずれも著しく高粘度な状態であり、D50値が大きいことから、カーボンブラックを十分に分散できていないことがわかる。この結果から、カーボンブラックの比表面積に対するポリビニルアルコールの添加量より算出されるa値が、0.00017≦a≦0.00256の範囲内であっても、けん化度が60mol%未満または85mol%を越えるポリビニルアルコールを使用した場合には、所望とする高濃度かつ低粘度のカーボンブラック分散液を得る事ができないことが明らかとなった。 [Comparative Example 1-1 to Comparative Example 1-2]
In accordance with the composition shown in Table 1-1, NMP and various polyvinyl alcohols were charged into a glass bottle, mixed and dissolved, or mixed and dispersed. Then, various carbon blacks were added, and 1.25 mmφ zirconia beads were used as media, and 2 on a paint shaker. Time dispersed. However, all of the obtained dispersions are in a state of extremely high viscosity and have a large D50 value, which indicates that carbon black cannot be sufficiently dispersed. From this result, even if the a value calculated from the addition amount of polyvinyl alcohol relative to the specific surface area of carbon black is within the range of 0.00017 ≦ a ≦ 0.00256, the degree of saponification is less than 60 mol% or 85 mol%. It was clarified that a carbon black dispersion liquid having a desired high concentration and low viscosity could not be obtained when exceeding the polyvinyl alcohol was used.
[実施例1-8~実施例1-24]
表1-1に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールを仕込み、充分に混合溶解、または混合分散した後、各種カーボンブラックを加え、1.25mmφジルコニアビーズをメディアとして、ペイントシェーカーで2時間分散し、各カーボンブラック分散液を得た。いずれも低粘度かつD50値が小さく、貯蔵安定性も良好であった。 (Different types of carbon black and carbon black dispersions with different polyvinyl alcohol content)
[Example 1-8 to Example 1-24]
In accordance with the composition shown in Table 1-1, NMP and polyvinyl alcohol are charged into a glass bottle, mixed and dissolved or mixed and dispersed, then various carbon blacks are added, and 1.25 mmφ zirconia beads are used as a medium and dispersed for 2 hours in a paint shaker. Each carbon black dispersion was obtained. In all cases, the viscosity was low, the D50 value was small, and the storage stability was good.
表1-1に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールを仕込み、充分に混合溶解、または混合分散した後、各種カーボンブラックを加え、1.25mmφジルコニアビーズをメディアとして、ペイントシェーカーで2時間分散し、各カーボンブラック分散液を得た。得られた分散液は、いずれも著しく高粘度な状態であり、D50値が大きいことから、カーボンブラックを十分に分散できていない状態であった。この結果から、けん化度が60~85mol%のポリビニルアルコールを使用しても、カーボンブラックの比表面積に対するポリビニルアルコールの添加量より算出されるa値が、0.00017≦a≦0.00256の範囲以外の場合には、所望とする高濃度かつ低粘度のカーボンブラック分散液を得る事ができないことが明らかとなった。 [Comparative Example 1-3, Reference Example 1-1]
In accordance with the composition shown in Table 1-1, NMP and polyvinyl alcohol are charged into a glass bottle, mixed and dissolved or mixed and dispersed, then various carbon blacks are added, and 1.25 mmφ zirconia beads are used as a medium and dispersed for 2 hours in a paint shaker. Each carbon black dispersion was obtained. All of the obtained dispersions were in a state of extremely high viscosity and the D50 value was large, so that the carbon black could not be sufficiently dispersed. From this result, even when polyvinyl alcohol having a saponification degree of 60 to 85 mol% is used, the a value calculated from the addition amount of polyvinyl alcohol with respect to the specific surface area of carbon black is in the range of 0.00017 ≦ a ≦ 0.00256. In other cases, it became clear that a desired high concentration and low viscosity carbon black dispersion could not be obtained.
[実施例2-1~実施例2-16]
表1-2に示す組成に従い、ガラス瓶にNMPと各種ポリビニルアルコールと各種バインダーを仕込み、充分に混合溶解、または混合分散した後、各種カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。いずれも粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 <Preparation of carbon black dispersion containing binder>
[Example 2-1 to Example 2-16]
In accordance with the composition shown in Table 1-2, NMP, various polyvinyl alcohols, and various binders are charged into a glass bottle, and after thoroughly mixing, dissolving, or dispersing, various carbon blacks are added and dispersed with a homogenizer for 1 hour. A liquid was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
表1-2に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールを仕込み、充分に混合溶解した。次いで、カーボンブラックとPVDFとを均質に混合した粉体混合品を調製し、これを事前に調製したポリビニルアルコールのNMP溶液に添加した。その後、ホモジナイザーで1時間分散し、カーボンブラック分散液を得た。粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 [Example 2-17]
According to the composition shown in Table 1-2, NMP and polyvinyl alcohol were charged into a glass bottle and thoroughly mixed and dissolved. Next, a powder mixture in which carbon black and PVDF were homogeneously mixed was prepared, and this was added to an NMP solution of polyvinyl alcohol prepared in advance. Then, it disperse | distributed for 1 hour with the homogenizer, and obtained the carbon black dispersion liquid. There were no coarse particles, the viscosity was low, and the storage stability was good.
表1-2に示す組成に従い、ガラス瓶に実施例1-2のカーボンブラック分散液を60部、PVDFを6部、NMPを34部加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。いずれも粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 [Example 2-18]
According to the composition shown in Table 1-2, 60 parts of the carbon black dispersion of Example 1-2, 6 parts of PVDF and 34 parts of NMP were added to a glass bottle and dispersed for 1 hour with a homogenizer to obtain each carbon black dispersion. It was. All of them had no coarse particles, had a low viscosity, and had good storage stability.
表1-2に示す組成に従い、ガラス瓶にNMPと、各種ポリビニルアルコールとPVDFを仕込み、充分に混合溶解、または混合分散した後、各種カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。しかし、得られた分散液の粘度は、バインダーを添加せずに調製した場合と同様に高粘度であり、カーボンブラックおよびバインダー濃度のさらなる向上はできないことが明らかとなった。 [Comparative Examples 2-1 to 2-5]
In accordance with the composition shown in Table 1-2, NMP, various polyvinyl alcohols and PVDF are charged into a glass bottle, and after thoroughly mixing, dissolving or mixing, various carbon blacks are added and dispersed with a homogenizer for 1 hour. A liquid was obtained. However, it was revealed that the viscosity of the obtained dispersion was as high as that prepared without adding a binder, and the carbon black and binder concentrations could not be further improved.
[実施例3-1~実施例3-3、実施例3-5~実施例3-14]
表1-3に示す組成に従い、実施例2-1~実施例2-3および実施例2-5~実施例2-14で得たバインダーを含有するカーボンブラック分散液に対し、正極活物質であるLCOを仕込み、ディスパーにより充分に混合し、各混合液を得た。用いたカーボンブラック分散液が低粘度であるために、LCOを多量に添加することができ、また、得られた混合液も低粘度な状態であった。 <Preparation of carbon black dispersion containing positive electrode active material or negative electrode active material>
[Example 3-1 to Example 3-3, Example 3-5 to Example 3-14]
According to the composition shown in Table 1-3, the positive electrode active material was used for the carbon black dispersions containing the binders obtained in Examples 2-1 to 2-3 and Example 2-5 to Example 2-14. A certain LCO was charged and thoroughly mixed with a disper to obtain each liquid mixture. Since the carbon black dispersion used had a low viscosity, a large amount of LCO could be added, and the resulting mixture was also in a low viscosity state.
粒状品を2.67部、PVDFを1.33部、L-8を0.13部、LCOを62.7部を均質に混合した粉体混合品を調製後、NMP33.17部に対して粉体混合品全量の半分を添加し、プラネタリーミキサーにて30分間処理を行った。次いで、残った粉体混合品の半分を添加してプラネタリーミキサーにて30分間処理し、その後、残った粉体混合品を全て添加してプラネタリーミキサーにて1時間処理することにより、正極活物質であるLCOを含有したカーボンブラック分散液を得た。得られた液は、実施例3-2の場合と同様、低粘度な状態であった。 [Example 3-4]
After preparing a powder mixture in which 2.67 parts of granular product, 1.33 parts of PVDF, 0.13 part of L-8, and 62.7 parts of LCO are homogeneously mixed, 33.17 parts of NMP are prepared. Half of the total amount of the powder mixture was added and treated for 30 minutes with a planetary mixer. Next, half of the remaining powder mixture was added and treated with a planetary mixer for 30 minutes, and then all the remaining powder mixture was added and treated with a planetary mixer for 1 hour. A carbon black dispersion containing LCO as an active material was obtained. The obtained liquid was in a low viscosity state as in Example 3-2.
表1-3に示す組成に従い、実施例2-1~実施例2-3および実施例2-9で得た、バインダーを含有するカーボンブラック分散液に対し、負極活物質であるMFCを仕込み、ディスパーにより充分に混合し、各混合液を得た。用いたカーボンブラック分散液が低粘度であるために、MFCを多量に添加することができ、また、得られた混合液も低粘度な状態であった。 [Example 3-15 to Example 3-18]
In accordance with the composition shown in Table 1-3, MFC, which is a negative electrode active material, was charged into the carbon black dispersion containing the binder obtained in Examples 2-1 to 2-3 and Example 2-9. The mixture was sufficiently mixed with a disper to obtain each mixture. Since the carbon black dispersion used had a low viscosity, a large amount of MFC could be added, and the resulting mixture was also in a low viscosity state.
表1-3に示す組成に従い、比較例2-3~比較例2-5で得た、バインダーを含有するカーボンブラック分散液に対し、正極活物質であるLCOを仕込み、ディスパーにより充分に混合し、各混合液を得た。いずれも、用いたカーボンブラック分散液の粘度値が高いことから、実施例3-1~実施例3-14と比較して、LCOを添加した際の粘度値の上昇が大きく、また、安定性評価試験における粘度の上昇幅も大きかった。 [Comparative Examples 3-1 to 3-3]
In accordance with the composition shown in Table 1-3, LCO as the positive electrode active material was charged into the carbon black dispersion containing the binder obtained in Comparative Examples 2-3 to 2-5 and mixed well with a disper. Each liquid mixture was obtained. In any case, since the viscosity value of the carbon black dispersion used is high, the increase in the viscosity value when LCO is added is larger than in Examples 3-1 to 3-14, and the stability is increased. The increase in viscosity in the evaluation test was also large.
表1-3に示す組成に従い、比較例2-3~比較例2-5で得た、バインダーを含有するカーボンブラック分散液に対し、負極活物質であるMFCを仕込み、ディスパーにより充分に混合し、各混合液を得た。いずれも、用いたカーボンブラック分散液の粘度値が高いことから、実施例3-15~実施例3-18と比較して、MFCを添加した際の粘度値の上昇が大きく、また、安定性評価試験における粘度の上昇幅も大きかった。 [Comparative Examples 3-4 to 3-6]
According to the composition shown in Table 1-3, the carbon black dispersion containing the binder obtained in Comparative Examples 2-3 to 2-5 was charged with MFC as a negative electrode active material, and thoroughly mixed with a disper. Each liquid mixture was obtained. In any case, since the viscosity value of the carbon black dispersion used is high, the increase in the viscosity value when MFC is added is larger than that in Examples 3-15 to 3-18, and the stability is increased. The increase in viscosity in the evaluation test was also large.
上記の各実施例、比較例で得られた正極活物質または負極活物質を含むカーボンブラック分散液を電池電極合材液として、ポリエチレンテレフタレート(PET)フィルム上にドクターブレードを用いて塗工した後、減圧下120℃で30分間乾燥し、乾燥後膜厚100μmの塗膜(電池電極合材層)を作製した。
得られた電池電極合材層の評価は、表面抵抗と塗膜外観により行った。表面抵抗の測定にはロレスタ-GP(三菱化学アナリテック社製)を用い、JIS K7194に準じて測定した。
表面抵抗は、数値が小さい程、良好であることを示す。また、塗膜外観は、目視で、○:問題なし(良好)、△:斑模様あり(不良)、×:粗粒の筋引きあり(極めて不良)、とした。 <Preparation of battery electrode composite layer>
After applying the carbon black dispersion containing the positive electrode active material or the negative electrode active material obtained in each of the above Examples and Comparative Examples as a battery electrode mixture liquid on a polyethylene terephthalate (PET) film using a doctor blade Then, the film was dried at 120 ° C. under reduced pressure for 30 minutes, and a coating film (battery electrode mixture layer) having a film thickness of 100 μm was produced after drying.
Evaluation of the obtained battery electrode mixture layer was performed by surface resistance and coating film appearance. The surface resistance was measured using Loresta-GP (manufactured by Mitsubishi Chemical Analytech) according to JIS K7194.
The smaller the numerical value, the better the surface resistance. Further, the appearance of the coating film was visually evaluated as ◯: no problem (good), Δ: spotted pattern (bad), and x: coarse-grained stripes (very bad).
正極合材液として、実施例3-1~実施例3-3および実施例3-5~実施例3-12、比較例3-1~比較例3-3で得た電池電極合材液を使用して、正極合材層(電池電極合材層)を作製した。評価結果を表1-4に示した。 [Example 4-1 to Example 4-11, Comparative Example 4-1 to Comparative Example 4-3]
As the positive electrode mixture liquid, the battery electrode mixture liquids obtained in Examples 3-1 to 3-3, Example 3-5 to Example 3-12, and Comparative Example 3-1 to Comparative Example 3-3 were used. The positive electrode composite material layer (battery electrode composite material layer) was produced by using it. The evaluation results are shown in Table 1-4.
負極合材液としては、実施例3-15~実施例3-18、比較例3-4~比較例3-5で得た電池電極合材液を使用して、負極合材層(電池電極合材層)を作製した。評価結果を表1-4に示した。
表1-4より、実施例4-1~実施例4-15の電池電極合材層は、比較例4-1~比較例4-5の電池電極合材層と比較して塗膜外観が良好であり、さらに、塗膜の表面抵抗が優れていることが明らかとなった。比較例4-1~比較例4-5では、使用した電極合材液の粘度が高すぎるために塗工が困難であり、さらに、多量に含まれるポリビニルアルコールが絶縁成分として機能した結果、表面抵抗値が高くなったものと考えられる。 [Example 4-12 to Example 4-15, Comparative Example 4-4 to Comparative Example 4-5]
As the negative electrode mixture liquid, the battery electrode mixture liquids obtained in Examples 3-15 to 3-18 and Comparative Examples 3-4 to 3-5 were used. A composite layer) was prepared. The evaluation results are shown in Table 1-4.
From Table 1-4, the battery electrode composite layers of Examples 4-1 to 4-15 have coating film appearances that are compared with the battery electrode composite layers of Comparative Examples 4-1 to 4-5. It was clear that the surface resistance of the coating film was excellent. In Comparative Examples 4-1 to 4-5, coating is difficult because the viscosity of the electrode mixture solution used is too high. Further, as a result of the large amount of polyvinyl alcohol functioning as an insulating component, It is considered that the resistance value has increased.
[実施例5-1~実施例5-11、比較例5-1~比較例5-3]
先に調製した電池電極合材液(実施例3-1~実施例3-3および実施例3-5~実施例3-12、比較例3-1~比較例3-3の正極合材液)を、集電体となる厚さ20μmのアルミ箔上にドクターブレードを用いて塗布した後、減圧下120℃で加熱乾燥した後、ローラープレス機にて圧延処理し、厚さ100μmの正極合材層を作製した。これを直径9mmに打ち抜き作用極とし、金属リチウム箔(厚さ0.15mm)を対極として、作用極および対極の間に多孔質ポリプロピレンフィルムからなるセパレーター(セルガード社製#2400)を挿入積層し、電解液(エチレンカーボネートとジエチルカーボネートを容量比1:1で混合した混合溶媒にLiPF6を1Mの濃度で溶解させた非水電解液)を満たして二極密閉式金属セル(宝泉社製HSフラットセル)を組み立てた。セルの組み立ては、アルゴンガス置換したグローブボックス内で行った。 <Assembly of lithium ion secondary battery positive electrode evaluation cell>
[Example 5-1 to Example 5-11, Comparative Example 5-1 to Comparative Example 5-3]
The battery electrode mixture solutions prepared previously (the positive electrode mixture solutions of Examples 3-1 to 3-3 and 3-5 to 3-12 and Comparative Examples 3-1 to 3-3) ) Is applied onto a 20 μm thick aluminum foil as a current collector using a doctor blade, dried at 120 ° C. under reduced pressure, and then rolled with a roller press to obtain a positive electrode composite having a thickness of 100 μm. A material layer was prepared. This is a punching working electrode with a diameter of 9 mm, a metallic lithium foil (thickness 0.15 mm) as a counter electrode, and a separator made of a porous polypropylene film (# 2400 manufactured by Celgard) is inserted and laminated between the working electrode and the counter electrode, An electrolyte solution (nonaqueous electrolyte solution in which LiPF 6 was dissolved at a concentration of 1 M in a mixed solvent in which ethylene carbonate and diethyl carbonate were mixed at a volume ratio of 1: 1) was filled, and a bipolar electrode type metal cell (HS manufactured by Hosen Co., Ltd.) Flat cell). The cell was assembled in a glove box substituted with argon gas.
[実施例5-12~実施例5-15、比較例5-4~比較例5-5]
先に調製した電池電極合材液(実施例3-15~実施例3-18、比較例3-4~比較例3-5の負極合材液)を、集電体となる厚さ20μmのアルミ箔上にドクターブレードを用いて塗布した後、減圧下120℃で加熱乾燥した後、ローラープレス機にて圧延処理し、厚さ100μmの負極合材層を作製した。これを直径9mmに打ち抜き作用極とし、金属リチウム箔(厚さ0.15mm)を対極として、作用極および対極の間に多孔質ポリプロピレンフィルムからなるセパレーター(セルガード社製#2400)を挿入積層し、電解液(エチレンカーボネートとジエチルカーボネートを容量比1:1で混合した混合溶媒にLiPF6を1Mの濃度で溶解させた非水電解液)を満たして二極密閉式金属セル(宝泉社製HSフラットセル)を組み立てた。セルの組み立ては、アルゴンガス置換したグローブボックス内で行った。 <Assembly of lithium ion secondary battery negative electrode evaluation cell>
[Examples 5-12 to 5-15, Comparative Example 5-4 to Comparative Example 5-5]
The previously prepared battery electrode mixture liquids (negative electrode mixture liquids of Example 3-15 to Example 3-18 and Comparative Example 3-4 to Comparative Example 3-5) having a thickness of 20 μm serving as a current collector After apply | coating using a doctor blade on aluminum foil, after heat-drying at 120 degreeC under pressure reduction, it rolled by the roller press machine and produced the negative mix layer of thickness 100 micrometers. This is a punching working electrode with a diameter of 9 mm, a metallic lithium foil (thickness 0.15 mm) as a counter electrode, and a separator made of a porous polypropylene film (# 2400 manufactured by Celgard) is inserted and laminated between the working electrode and the counter electrode, An electrolyte solution (nonaqueous electrolyte solution in which LiPF 6 was dissolved at a concentration of 1 M in a mixed solvent in which ethylene carbonate and diethyl carbonate were mixed at a volume ratio of 1: 1) was filled, and a bipolar electrode type metal cell (HS manufactured by Hosen Co., Ltd.) Flat cell). The cell was assembled in a glove box substituted with argon gas.
作製した正極評価用セルを25℃で、充放電装置(北斗電工社製SM-8)を使用して、充電レート1.0Cの定電流定電圧充電(上限電圧4.2V)で満充電とし、充電時と同じレートの定電流で、放電下限電圧3.0Vまで放電を行う充放電を1サイクル(充放電間隔休止時間30分)とし、このサイクルを合計50サイクル行い、充放電を行った。アルゴンガス置換したグローブボックス内で評価後のセルを分解し、電極塗膜の外観(50サイクル後の塗膜外観)を目視にて確認した。塗膜外観の評価基準は、集電体からの剥がれが認められず外観に全く変化が無い場合を○(極めて良好)、剥がれてはいないが外観に変化が認められる場合を△(良好)、部分的に集電体からの合材の剥がれが認められる場合を×(不良)とした。また、容量維持率は、1サイクル目の放電容量に対する50サイクル目の放電容量の百分率であり、数値が100%に近いものほど良好であることを示す。評価結果を表1-5に示した。 <Characteristic evaluation of lithium ion secondary battery positive electrode>
The prepared positive electrode evaluation cell was fully charged at a constant current and constant voltage charge (upper limit voltage 4.2 V) at a charge rate of 1.0 C using a charge / discharge device (SM-8 manufactured by Hokuto Denko) at 25 ° C. The charge / discharge for discharging to the discharge lower limit voltage of 3.0 V at a constant current at the same rate as the charge was defined as one cycle (charge / discharge interval pause time 30 minutes), and this cycle was performed for a total of 50 cycles to perform charge / discharge. . The cell after evaluation was disassembled in a glove box substituted with argon gas, and the appearance of the electrode coating film (the coating film appearance after 50 cycles) was visually confirmed. The evaluation criteria for the appearance of the coating film are ○ (very good) when no peeling from the current collector is observed and no change in the appearance, △ (good) when no change is observed in the appearance. A case where peeling of the composite material from the current collector was partially recognized was defined as x (defective). Further, the capacity retention ratio is a percentage of the discharge capacity at the 50th cycle with respect to the discharge capacity at the 1st cycle, and the closer the value is to 100%, the better. The evaluation results are shown in Table 1-5.
作製した負極評価用セルを25℃で、充放電装置(北斗電工社製SM-8)を使用して、充電レート1.0Cの定電流定電圧充電(上限電圧0.5V)で満充電とし、充電時と同じレートの定電流で電圧が1.5Vになるまで放電を行う充放電を1サイクル(充放電間隔休止時間30分)とし、このサイクルを合計50サイクル行い、充放電サイクルを行った。アルゴンガス置換したグローブボックス内で評価後のセルを分解し、電極塗膜の外観(50サイクル後の塗膜外観)について、正極特性評価と同じ基準で評価した。評価結果を表1-5に示した。 <Evaluation of lithium ion secondary battery negative electrode characteristics>
The prepared negative electrode evaluation cell was fully charged at a constant current and constant voltage charge (upper limit voltage 0.5 V) at a charge rate of 1.0 C using a charging / discharging device (SM-8 manufactured by Hokuto Denko) at 25 ° C. Charging / discharging is performed at a constant current at the same rate as during charging until the voltage reaches 1.5 V, and one cycle (charging / discharging interval pause time 30 minutes) is performed, and this cycle is performed for a total of 50 cycles. It was. The cell after evaluation was disassembled in a glove box substituted with argon gas, and the appearance of the electrode coating film (the coating film appearance after 50 cycles) was evaluated based on the same criteria as the positive electrode characteristic evaluation. The evaluation results are shown in Table 1-5.
以下、実施例に基づき主に第2の発明を詳細に説明するが、下記実施例は必ずしも第2の発明だけに関するものではなく、第1の発明や第3の発明の範囲内に入るものであればこれらの発明の実施例としても参照することができる。また、本発明はその要旨を超えない限り、以下の実施例に限定されるものではない。本実施例中、部は重量部を、%は重量%を、それぞれ表す。 <Examples relating to the second invention>
Hereinafter, the second invention will be mainly described in detail based on examples. However, the following examples are not necessarily related only to the second invention, but fall within the scope of the first invention and the third invention. If any, it can be referred to as an embodiment of these inventions. Moreover, this invention is not limited to a following example, unless the summary is exceeded. In this example, “part” represents “part by weight” and “%” represents “% by weight”.
カーボンブラックは、第1の発明に関する実施例で用いたものと同じものを使用した。また、カーボンブラックの平均一次粒子径の測定は、第1の発明に関する実施例で説明した方法と同じ方法で行った。 <Carbon black>
The same carbon black as that used in the examples relating to the first invention was used. Moreover, the measurement of the average primary particle diameter of carbon black was performed by the same method as the method demonstrated in the Example regarding 1st invention.
・クラレポバール PVA-505(クラレ社製):ポリビニルアルコール、けん化度73mol%、平均重合度500。以下、PVA-505と略記する。
・クラレポバール PVA-105(クラレ社製):ポリビニルアルコール、けん化度98mol%、平均重合度500。以下、PVA-105と略記する。
・クラレポバール LM-20(クラレ社製):ポリビニルアルコール、けん化度40mol%、平均重合度200。以下、LM-20と略記する。
・合成品1:ポリビニルアルコール、けん化度55mol%、平均重合度約500。
・合成品2:ポリビニルアルコール、けん化度60mol%、平均重合度約500。
・合成品3:アミノ基変性ポリビニルアルコール、けん化度76mol%、変性基量10mol%、平均重合度約500。
・合成品4:ポリビニルアルコール、けん化度85mol%、平均重合度約500。
・合成品5:ポリビニルアルコール、けん化度92mol%、平均重合度約100。
・合成品6:ポリビニルアルコール、けん化度72mol%、平均重合度約100。
・合成品7:ポリビニルアルコール、けん化度70mol%、平均重合度約1500。
尚、合成品1から合成品7は、業界公知の方法により、ポリ酢酸ビニルを水酸化ナトリウムでけん化することで得たものである。 <Polyvinyl alcohol (resin containing general formula (A))>
Kuraray Poval PVA-505 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 73 mol%, average polymerization degree 500. Hereinafter, it is abbreviated as PVA-505.
Kuraray Poval PVA-105 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 98 mol%, average polymerization degree 500. Hereinafter, it is abbreviated as PVA-105.
Kuraray Poval LM-20 (manufactured by Kuraray): polyvinyl alcohol, saponification degree 40 mol%, average polymerization degree 200. Hereinafter, it is abbreviated as LM-20.
Synthetic product 1: polyvinyl alcohol, saponification degree 55 mol%, average polymerization degree about 500.
Synthetic product 2: polyvinyl alcohol, saponification degree 60 mol%, average polymerization degree about 500.
Synthetic product 3: amino group-modified polyvinyl alcohol, saponification degree 76 mol%, modified group amount 10 mol%, average polymerization degree about 500.
Synthetic product 4: polyvinyl alcohol, saponification degree of 85 mol%, average polymerization degree of about 500.
-Synthetic product 5: Polyvinyl alcohol, saponification degree 92 mol%, average degree of polymerization about 100.
Synthetic product 6: polyvinyl alcohol, saponification degree 72 mol%, average polymerization degree about 100.
-Synthetic product 7: Polyvinyl alcohol, saponification degree 70 mol%, average degree of polymerization about 1500.
Synthetic products 1 to 7 were obtained by saponifying polyvinyl acetate with sodium hydroxide by a method known in the industry.
・エスレックBH-3(積水化学工業社製):ポリビニルブチラール樹脂、水酸基34mol%、ブチラール化度65mol%、計算分子量110000。以下、BH-3と略記する。
・エスレックKS-1(積水化学工業社製):ポリビニルアセトアセタール樹脂、水酸基25mol%、アセタール化度74mol%、計算分子量27000。以下、KS-1と略記する。
・ビニレックH(JNC社製):ポリビニルホルマール樹脂、水酸基約13mol%、平均分子量73000。以下、ビニレックと略記する。
尚、ポリビニルアセタールの重合体鎖中に含まれる水酸基(mol%)は、ポリビニルアセタールの重合体鎖中に含まれる一般式(A)で表される繰り返し単位のモル比率を表す。 <Polyvinyl acetal>
ESREC BH-3 (manufactured by Sekisui Chemical Co., Ltd.): polyvinyl butyral resin, hydroxyl group 34 mol%, butyralization degree 65 mol%, calculated molecular weight 110000. Hereinafter, it is abbreviated as BH-3.
ESREC KS-1 (manufactured by Sekisui Chemical Co., Ltd.): polyvinyl acetoacetal resin, hydroxyl group 25 mol%, acetalization degree 74 mol%, calculated molecular weight 27000. Hereinafter, it is abbreviated as KS-1.
Vinylec H (manufactured by JNC): polyvinyl formal resin, hydroxyl group of about 13 mol%, average molecular weight of 73,000. Hereinafter, it is abbreviated as vinylec.
In addition, the hydroxyl group (mol%) contained in the polymer chain of polyvinyl acetal represents the molar ratio of the repeating unit represented by the general formula (A) contained in the polymer chain of polyvinyl acetal.
酸性官能基を有する有機色素誘導体の構造を表2-1に示した。
The structures of organic dye derivatives having acidic functional groups are shown in Table 2-1.
塩基性官能基を有する有機色素誘導体の構造を表2-3に示した。
The structure of the organic dye derivative having a basic functional group is shown in Table 2-3.
バインダーは、第1の発明に関する実施例で用いたものと同じものを使用した。 <Binder>
The binder used was the same as that used in the examples relating to the first invention.
・1,2,3,4-ベンゼンテトラカルボン酸。以下、D-01と略記する。 <Other compounds>
1,2,3,4-benzenetetracarboxylic acid. Hereinafter, it is abbreviated as D-01.
・HLC-22(本荘ケミカル社製):正極活物質コバルト酸リチウム(LiCoO2)、平均粒子径6.6μm、比表面積0.62m2/g。以下、LCOと略記する。
・人造黒鉛:負極活物質、平均粒子径18μm。以下、黒鉛と略記する。 <Active material>
HLC-22 (Honjo Chemical Co., Ltd.): positive electrode active material lithium cobaltate (LiCoO 2 ), average particle size 6.6 μm, specific surface area 0.62 m 2 / g. Hereinafter, abbreviated as LCO.
Artificial graphite: negative electrode active material, average particle size 18 μm. Hereinafter, it is abbreviated as graphite.
実施例、比較例で得られたカーボンブラック分散液の評価は、第1の発明で説明した方法に従って、粘度(その貯蔵安定性)、分散後平均粒子径(その貯蔵安定性)を測定することにより行った。ただし、粘度についての貯蔵安定性の評価は、カーボンブラック分散液を60℃にて、10日間静置して保存した後の、粘度値の変化から評価した。変化の少ないものほど安定性が良好であることを示す。また、分散後平均粒子径についての貯蔵安定性の評価は、カーボンブラック分散液を60℃にて、10日間静置して保存した後のD50値の変化から評価した。変化の少ないものほど安定性が良好であることを示す。 <Evaluation of carbon black dispersion>
The carbon black dispersions obtained in the examples and comparative examples are evaluated by measuring the viscosity (its storage stability) and the average particle size after dispersion (its storage stability) according to the method described in the first invention. It went by. However, the storage stability of the viscosity was evaluated from the change in viscosity value after the carbon black dispersion was stored at 60 ° C. for 10 days. The smaller the change, the better the stability. The storage stability of the average particle diameter after dispersion was evaluated from the change in D50 value after the carbon black dispersion was stored at 60 ° C. for 10 days. The smaller the change, the better the stability.
(けん化度の異なるポリビニルアルコールを用いたカーボンブラック分散液)
[実施例1-1~実施例1-3]
表2-5に示す組成に従い、ガラス瓶にNMPと各種ポリビニルアルコールと各種顔料誘導体とを仕込み、充分に混合溶解、または混合分散した後、カーボンブラックを加え、1.25mmφジルコニアビーズをメディアとして、ペイントコンディショナーで2時間分散し、各カーボンブラック分散液を得た。いずれも低粘度かつD50値が小さく、貯蔵安定性も良好であった。 <Preparation of carbon black dispersion by media dispersion>
(Carbon black dispersion using polyvinyl alcohol with different saponification degrees)
[Example 1-1 to Example 1-3]
In accordance with the composition shown in Table 2-5, NMP, various polyvinyl alcohols, and various pigment derivatives were charged into a glass bottle, mixed and dissolved or mixed and dispersed sufficiently, then carbon black was added, and 1.25 mmφ zirconia beads were used as a medium for painting. Each carbon black dispersion was obtained by dispersing for 2 hours with a conditioner. In all cases, the viscosity was low, the D50 value was small, and the storage stability was good.
(けん化度の異なるポリビニルアルコールを用いたカーボンブラック分散液)
[実施例2-1~実施例2-8、実施例2-14~実施例2-15]
表2-6に示す組成に従い、ガラス瓶にNMPと各種ポリビニルアルコールと各種顔料誘導体とPVDFを仕込み、充分に混合溶解、または混合分散した後、カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。いずれも粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。また、ポリビニルアルコールの変性の有無は、分散剤としての性能には大きな影響を与えないことが明らかとなった。 <Preparation of carbon black dispersion containing binder>
(Carbon black dispersion using polyvinyl alcohol with different saponification degrees)
[Example 2-1 to Example 2-8, Example 2-14 to Example 2-15]
In accordance with the composition shown in Table 2-6, NMP, various polyvinyl alcohols, various pigment derivatives, and PVDF were charged into a glass bottle, mixed thoroughly, dissolved, or mixed and dispersed, then added with carbon black, and dispersed with a homogenizer for 1 hour. A black dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability. Moreover, it became clear that the presence or absence of the modification | denaturation of polyvinyl alcohol does not have big influence on the performance as a dispersing agent.
表2-6に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールと顔料誘導体とを仕込み、充分に混合溶解した。次いで、カーボンブラックとPVDFとを均質に混合した粉体混合品を調製し、これを事前に調製した分散剤のNMP溶液に添加した。その後、ホモジナイザーで1時間分散し、カーボンブラック分散液を得た。粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 [Example 2-16]
According to the composition shown in Table 2-6, NMP, polyvinyl alcohol, and a pigment derivative were charged into a glass bottle and thoroughly mixed and dissolved. Next, a powder mixture in which carbon black and PVDF were homogeneously mixed was prepared, and this was added to the NMP solution of the dispersant prepared in advance. Then, it disperse | distributed for 1 hour with the homogenizer, and obtained the carbon black dispersion liquid. There were no coarse particles, the viscosity was low, and the storage stability was good.
表2-6に示す組成に従い、ガラス瓶に実施例1-2のカーボンブラック分散液を65部、PVDFを6部または#7300を3部、NMPを29部または32部加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。いずれも粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 [Example 2-17 to Example 2-18]
According to the composition shown in Table 2-6, 65 parts of the carbon black dispersion of Example 1-2, 6 parts of PVDF or 3 parts of # 7300, and 29 parts or 32 parts of NMP were added to a glass bottle and dispersed with a homogenizer for 1 hour. Each carbon black dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
表2-6に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールと顔料誘導体と#7300を仕込み、充分に混合溶解、または混合分散した後、カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。いずれも粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 [Example 2-19 to Example 2-20]
In accordance with the composition shown in Table 2-6, NMP, polyvinyl alcohol, pigment derivative and # 7300 were charged in a glass bottle, mixed and dissolved or mixed and dispersed sufficiently, and then carbon black was added and dispersed with a homogenizer for 1 hour. A dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
表2-6に示す組成に従い、ガラス瓶にNMPと、各種ポリビニルアルコールまたは各種ポリビニルアセタール樹脂と、各種顔料誘導体とPVDFを仕込み、充分に混合溶解、または混合分散した後、カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。
しかし、得られた分散液は、顔料誘導体の種類によらずいずれも高粘度な状態であり、カーボンブラックおよびバインダー濃度のさらなる向上はできないことが明らかとなった。
さらに、比較例2-1~比較例2-2、および比較例2-6~比較例2-7では、いずれも著しく高粘度な状態であり、かつD50値が大きいことから、カーボンブラックを十分に分散できていないことがわかった。また、これらの結果から、けん化度が50mol%未満または95mol%を越えるポリビニルアルコールと、顔料誘導体とを、合わせて分散剤として使用した場合には、所望とする高濃度かつ低粘度のカーボンブラック分散液を得る事ができないことが明らかとなった。 [Comparative Examples 2-1 to 2-10]
In accordance with the composition shown in Table 2-6, NMP, various polyvinyl alcohols or various polyvinyl acetal resins, various pigment derivatives and PVDF were charged into a glass bottle, and thoroughly mixed, dissolved, or mixed, and then carbon black was added. Each carbon black dispersion was obtained by dispersing for 1 hour.
However, it was revealed that the obtained dispersion was in a high viscosity state regardless of the type of pigment derivative, and the carbon black and binder concentrations could not be further improved.
Further, in Comparative Examples 2-1 to 2-2 and Comparative Examples 2-6 to 2-7, all of them are in a significantly high viscosity state and have a large D50 value. It was found that they could not be dispersed. Further, from these results, when polyvinyl alcohol having a saponification degree of less than 50 mol% or more than 95 mol% and a pigment derivative are used as a dispersant, the desired high concentration and low viscosity carbon black dispersion is obtained. It became clear that the liquid could not be obtained.
[実施例2-9~実施例2-13]
表2-6に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールと顔料誘導体とPVDFを仕込み、充分に混合溶解、または混合分散した後、各種カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。いずれも粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 (Carbon black dispersion using different types of carbon black)
[Example 2-9 to Example 2-13]
In accordance with the composition shown in Table 2-6, NMP, polyvinyl alcohol, pigment derivative and PVDF were charged into a glass bottle, mixed and dissolved or mixed and dispersed, then various carbon blacks were added and dispersed with a homogenizer for 1 hour. A dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
[実施例3-1~実施例3-20]
表2-7に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールと各種顔料誘導体とPVDFを仕込み、充分に混合溶解、または混合分散した後、カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。いずれも粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。また、これらの中でも、トリアジン誘導体を用いた場合に特に良好な分散液を得ることができることが分かった。 (Carbon black dispersion using different types of pigment derivatives)
[Example 3-1 to Example 3-20]
In accordance with the composition shown in Table 2-7, NMP, polyvinyl alcohol, various pigment derivatives, and PVDF were charged into a glass bottle, mixed and dissolved, or mixed and dispersed. Carbon black was added and dispersed with a homogenizer for 1 hour. A dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability. Further, among these, it was found that a particularly good dispersion can be obtained when a triazine derivative is used.
表2-7に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールと1,2,3,4-ベンゼンテトラカルボン酸(D-01)とPVDFを仕込み、充分に混合溶解、または混合分散した後、カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。得られた液は著しく高粘度な状態であり、かつD50値が大きいことから、カーボンブラックを十分に分散できていないことがわかった。 [Comparative Example 3-1]
In accordance with the composition shown in Table 2-7, NMP, polyvinyl alcohol, 1,2,3,4-benzenetetracarboxylic acid (D-01), and PVDF were charged into a glass bottle and thoroughly mixed and dissolved or mixed and dispersed. Black was added and dispersed with a homogenizer for 1 hour to obtain each carbon black dispersion. The obtained liquid was in a remarkably high viscosity state and had a large D50 value, indicating that carbon black could not be sufficiently dispersed.
[実施例4-1~実施例4-9]
表2-8に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールと各種顔料誘導体とPVDFを仕込み、充分に混合溶解、または混合分散した後、カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。いずれも粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 (Carbon black dispersions with different polyvinyl alcohol contents)
[Example 4-1 to Example 4-9]
In accordance with the composition shown in Table 2-8, NMP, polyvinyl alcohol, various pigment derivatives, and PVDF were charged into a glass bottle, mixed and dissolved, or mixed and dispersed. Carbon black was added and dispersed with a homogenizer for 1 hour. A dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
表2-8に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールと顔料誘導体とPVDFを仕込み、充分に混合溶解、または混合分散した後、カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。得られた液は著しく高粘度な状態であり、かつD50値が大きいことから、カーボンブラックを十分に分散できていないことがわかった。 [Comparative Example 4-1]
In accordance with the composition shown in Table 2-8, NMP, polyvinyl alcohol, pigment derivative, and PVDF are charged into a glass bottle, mixed and dissolved or mixed and dispersed, and then carbon black is added and dispersed with a homogenizer for 1 hour. A liquid was obtained. The obtained liquid was in a remarkably high viscosity state and had a large D50 value, indicating that carbon black could not be sufficiently dispersed.
[実施例5-1~実施例5-23]
表2-9に示す組成に従い、実施例2-1~実施例2-6、実施例2-11、実施例3-1、実施例3-6~実施例3-10、実施例3-16~実施例3-17、実施例4-1~実施例4-7、および実施例4-9で得たバインダーを含有するカーボンブラック分散液に対し、正極活物質であるLCOを仕込み、ディスパーにより充分に混合し、各混合液を得た。用いたカーボンブラック分散液が低粘度であるために、LCOを多量に添加することができ、また、得られた混合液も低粘度な状態であった。 <Preparation of carbon black dispersion containing positive electrode active material or negative electrode active material>
[Example 5-1 to Example 5-23]
According to the composition shown in Table 2-9, Example 2-1 to Example 2-6, Example 2-11, Example 3-1, Example 3-6 to Example 3-10, Example 3-16 To the carbon black dispersions containing the binders obtained in Example 3-17, Example 4-1 to Example 4-7, and Example 4-9, LCO as the positive electrode active material was charged and dispersed with a disper. Mix well to obtain each mixture. Since the carbon black dispersion used had a low viscosity, a large amount of LCO could be added, and the resulting mixture was also in a low viscosity state.
表2-9に示す組成に従い、HS-100を2.7部、PVDFを1.25部、ポリビニルアルコールを0.011部、顔料誘導体を0.043部、およびLCOを63部、均質に混合した粉体混合品を調製後、NMP32.996部に対して粉体混合品全量の半分を添加し、プラネタリーミキサーにて30分間処理を行った。次いで、残った粉体混合品の半分を添加してプラネタリーミキサーにて30分間処理し、その後、残った粉体混合品を全て添加してプラネタリーミキサーにて1時間処理することにより、正極活物質であるLCOを含有したカーボンブラック分散液を得た。得られた液は、実施例5-23の場合と同様、低粘度な状態であった。 [Example 5-24]
According to the composition shown in Table 2-9, 2.7 parts of HS-100, 1.25 parts of PVDF, 0.011 part of polyvinyl alcohol, 0.043 part of pigment derivative, and 63 parts of LCO were mixed homogeneously. After preparing the powder mixture, half of the total amount of the powder mixture was added to 32.996 parts of NMP, and the mixture was processed with a planetary mixer for 30 minutes. Next, half of the remaining powder mixture was added and treated with a planetary mixer for 30 minutes, and then all the remaining powder mixture was added and treated with a planetary mixer for 1 hour. A carbon black dispersion containing LCO as an active material was obtained. The obtained liquid was in a low viscosity state as in Example 5-23.
表2-9に示す組成に従い、実施例2-2~実施例2-5で得た、バインダーを含有するカーボンブラック分散液に対し、負極活物質である黒鉛を仕込み、ディスパーにより充分に混合し、各混合液を得た。用いたカーボンブラック分散液が低粘度であるために、黒鉛を多量に添加することができ、また、得られた混合液も低粘度な状態であった。 [Examples 5-25 to 5-28]
In accordance with the composition shown in Table 2-9, graphite as a negative electrode active material was charged into the carbon black dispersion containing the binder obtained in Example 2-2 to Example 2-5, and thoroughly mixed with a disper. Each liquid mixture was obtained. Since the carbon black dispersion used had a low viscosity, a large amount of graphite could be added, and the resulting mixture was also in a low viscosity state.
表2-9に示す組成に従い、比較例2-3、比較例2-5、比較例2-8、比較例2-10、および比較例4-1で得た、バインダーを含有するカーボンブラック分散液に対し、正極活物質であるLCOを仕込み、ディスパーにより充分に混合し、各混合液を得た。いずれも、用いたカーボンブラック分散液の粘度値が高いことから、実施例5-1~実施例5-23と比較して、LCOを添加した際の粘度値の上昇が大きく、また、安定性評価試験における粘度の上昇幅も大きかった。 [Comparative Examples 5-1 to 5-5]
According to the composition shown in Table 2-9, carbon black dispersion containing binders obtained in Comparative Example 2-3, Comparative Example 2-5, Comparative Example 2-8, Comparative Example 2-10, and Comparative Example 4-1. The liquid was charged with LCO as a positive electrode active material and mixed well with a disper to obtain each liquid mixture. In any case, since the viscosity value of the carbon black dispersion used is high, the increase in the viscosity value when LCO is added is larger than in Examples 5-1 to 5-23, and the stability is high. The increase in viscosity in the evaluation test was also large.
表2-9に示す組成に従い、比較例2-8、比較例2-10、および比較例4-1で得た、バインダーを含有するカーボンブラック分散液に対し、負極活物質である黒鉛を仕込み、ディスパーにより充分に混合し、各混合液を得た。いずれも、用いたカーボンブラック分散液の粘度値が高いことから、実施例5-25~実施例5-28と比較して、黒鉛を添加した際の粘度値の上昇が大きく、また、安定性評価試験における粘度の上昇幅も大きかった。 [Comparative Examples 5-6 to 5-8]
In accordance with the composition shown in Table 2-9, graphite as a negative electrode active material was charged into the carbon black dispersion containing the binder obtained in Comparative Example 2-8, Comparative Example 2-10, and Comparative Example 4-1. The mixture was sufficiently mixed with a disper to obtain each mixture. In any case, since the viscosity value of the carbon black dispersion used is high, the increase in the viscosity value when graphite is added is larger than in Examples 5-25 to 5-28, and the stability is increased. The increase in viscosity in the evaluation test was also large.
上記の各実施例、比較例で得られた正極活物質または負極活物質を含むカーボンブラック分散液を電池電極合材液として、第1の発明で説明した方法に従って電池電極合材層を作製し、その評価を行った。なお、表面抵抗が測定不可の場合は数値なし(-)とし、塗膜外観で「△」は、「斑模様あり(可)」を意味する。 <Preparation of battery electrode composite layer>
Using the carbon black dispersion liquid containing the positive electrode active material or the negative electrode active material obtained in each of the above Examples and Comparative Examples as a battery electrode mixture liquid, a battery electrode mixture layer was prepared according to the method described in the first invention. The evaluation was performed. When the surface resistance is not measurable, no value is given (−), and “△” in the appearance of the coating means “spotted (possible)”.
正極合材液として、実施例5-1~実施例5-6、実施例5-8~実施例5-14、実施例5-16~実施例5-23、比較例5-2、および比較例5-4~比較例5-5で得た電池電極合材液を使用して、正極合材層(電池電極合材層)を作製した。評価結果を表2-10に示した。 [Example 6-1 to Example 6-21, Comparative Example 6-1 to Comparative Example 6-3]
As the positive electrode mixture liquid, Examples 5-1 to 5-6, Examples 5-8 to 5-14, Examples 5-16 to 5-23, Comparative Example 5-2, and Comparison Using the battery electrode mixture liquid obtained in Examples 5-4 to 5-5, a positive electrode mixture layer (battery electrode mixture layer) was produced. The evaluation results are shown in Table 2-10.
負極合材液としては、実施例5-25~実施例5-26、実施例5-28、および比較例5-7~比較例5-8で得た電池電極合材液を使用して、負極合材層(電池電極合材層)を作製した。評価結果を表2-10に示した。
表2-10より、実施例6-1~実施例6-24の電池電極合材層は、比較例6-1~比較例6-5の電池電極合材層と比較して塗膜外観が良好であり、さらに、塗膜の表面抵抗が優れていることが明らかとなった。比較例6-1~比較例6-5では、使用した電極合材液の粘度が高すぎるために塗工が困難であり、さらに、比較例6-3および比較例6-5では、多量に含まれる分散剤が絶縁成分として機能した結果、表面抵抗値が高くなったものと考えられる。 [Example 6-22 to Example 6-24, Comparative Example 6-4 to Comparative Example 6-5]
As the negative electrode mixture liquid, using the battery electrode mixture liquid obtained in Example 5-25 to Example 5-26, Example 5-28, and Comparative Example 5-7 to Comparative Example 5-8, A negative electrode mixture layer (battery electrode mixture layer) was produced. The evaluation results are shown in Table 2-10.
As shown in Table 2-10, the battery electrode composite layers of Examples 6-1 to 6-24 have a coating film appearance as compared with the battery electrode composite layers of Comparative Examples 6-1 to 6-5. It was clear that the surface resistance of the coating film was excellent. In Comparative Examples 6-1 to 6-5, coating is difficult because the viscosity of the electrode mixture solution used is too high. Further, in Comparative Examples 6-3 and 6-5, a large amount is used. As a result of the contained dispersant functioning as an insulating component, the surface resistance value is considered to have increased.
[実施例7-1~実施例7-21、比較例7-1~比較例7-3]
先に調製した電池電極合材液(実施例5-1~実施例5-6、実施例5-8~実施例5-14、実施例5-16~実施例5-23、比較例5-2、および比較例5-4~比較例5-5の正極合材液)を用いて、第1の発明で説明した方法に従って正極評価用セルを組み立てた。 <Assembly of lithium ion secondary battery positive electrode evaluation cell>
[Example 7-1 to Example 7-21, Comparative Example 7-1 to Comparative Example 7-3]
The previously prepared battery electrode mixture liquids (Examples 5-1 to 5-6, Examples 5-8 to 5-14, Examples 5-16 to 5-23, Comparative Example 5) 2 and the positive electrode mixture liquids of Comparative Examples 5-4 to 5-5) were assembled according to the method described in the first invention.
[実施例7-22~実施例7-24、比較例7-4~比較例7-5]
先に調製した電池電極合材液(実施例5-25~実施例5-26、実施例5-28、および比較例5-7~比較例5-8の負極合材液)を用いて、第1の発明で説明した方法に従って負極評価用セルを組み立てた。ただし、集電体としてアルミ箔の代わりに銅箔を使用した。 <Assembly of lithium ion secondary battery negative electrode evaluation cell>
[Examples 7-22 to 7-24, Comparative Examples 7-4 to 7-5]
Using the previously prepared battery electrode mixture liquids (negative electrode mixture liquids of Example 5-25 to Example 5-26, Example 5-28, and Comparative Example 5-7 to Comparative Example 5-8), A negative electrode evaluation cell was assembled according to the method described in the first invention. However, copper foil was used instead of aluminum foil as a current collector.
第1の発明で説明した方法に従って、正極特性評価を行った。ただし、正極評価用セルの温度は25℃ではなく、40℃にした。集電体からの塗膜の剥離やショート等により正常な充放電曲線が得られず、容量が求められなかった場合は数値なし(-)とした。評価結果を表2-11に示した。 <Characteristic evaluation of lithium ion secondary battery positive electrode>
The positive electrode characteristics were evaluated according to the method described in the first invention. However, the temperature of the positive electrode evaluation cell was set to 40 ° C. instead of 25 ° C. When a normal charge / discharge curve could not be obtained due to peeling or short-circuiting of the coating film from the current collector and the capacity could not be obtained, no value was given (−). The evaluation results are shown in Table 2-11.
第1の発明で説明した方法に従って、負極特性評価を行った。ただし、負極評価用セルの温度は25℃ではなく40℃にして、定電流定電圧充電の上限電圧を0.5Vにするのではなく下限電圧を0.5Vにした。評価結果を表2-11に示した。 <Evaluation of lithium ion secondary battery negative electrode characteristics>
According to the method described in the first invention, negative electrode characteristics were evaluated. However, the temperature of the negative electrode evaluation cell was set to 40 ° C. instead of 25 ° C., and the upper limit voltage for constant current and constant voltage charging was not set to 0.5V, but the lower limit voltage was set to 0.5V. The evaluation results are shown in Table 2-11.
以下、実施例に基づき第3の発明を詳細に説明するが、下記実施例は必ずしも第3の発明だけに関するものではなく、第1の発明や第2の発明の範囲内に入るものであればこれらの発明の実施例としても参照することができる。また、本発明はその要旨を超えない限り、以下の実施例に限定されるものではない。本実施例中、部は重量部を、%は重量%を、それぞれ表す。 <Examples relating to the third invention>
Hereinafter, the third invention will be described in detail based on examples. However, the following examples are not necessarily related only to the third invention, and may be within the scope of the first invention and the second invention. Reference can also be made to examples of these inventions. Moreover, this invention is not limited to a following example, unless the summary is exceeded. In this example, “part” represents “part by weight” and “%” represents “% by weight”.
・#850(三菱化学社製):ファーネスブラック、平均一次粒子径17nm、比表面積220m2/g。以下、#850と略記する。
・#2600(三菱化学社製):ファーネスブラック、平均一次粒子径13nm、比表面積370m2/g。以下、#2600と略記する。
・ケッチェンブラック EC-300J(アクゾ社製):中空カーボンブラック、平均一次粒子径40nm、比表面積800m2/g。以下、300Jと略記する。
・ケッチェンブラック EC-600JD(アクゾ社製):中空カーボンブラック、平均一次粒子径34nm、比表面積1270m2/g。以下、600JDと略記する。
なお、カーボンブラックの平均一次粒子径の測定は、第1の発明に関する実施例で説明した方法と同じ方法で行った。 <Carbon black>
# 850 (manufactured by Mitsubishi Chemical Corporation): furnace black, average primary particle size 17 nm, specific surface area 220 m 2 / g. Hereinafter, it is abbreviated as # 850.
# 2600 (manufactured by Mitsubishi Chemical Corporation): furnace black, average primary particle size 13 nm, specific surface area 370 m 2 / g. Hereinafter, it is abbreviated as # 2600.
Ketjen black EC-300J (manufactured by Akzo): hollow carbon black, average primary particle size 40 nm, specific surface area 800 m 2 / g. Hereinafter, it is abbreviated as 300J.
Ketjen black EC-600JD (manufactured by Akzo): hollow carbon black, average primary particle size 34 nm, specific surface area 1270 m 2 / g. Hereinafter, it is abbreviated as 600 JD.
In addition, the measurement of the average primary particle diameter of carbon black was performed by the same method as the method demonstrated in the Example regarding 1st invention.
・クラレポバール PVA-505(クラレ社製):ポリビニルアルコール、けん化度73mol%、平均重合度500。以下、PVA-505と略記する。
・クラレポバール PVA-205(クラレ社製):ポリビニルアルコール、けん化度88mol%、平均重合度500。以下、PVA-205と略記する。
・ゴーセファイマー LL-02(日本合成化学工業社製):ポリビニルアルコール、けん化度50mol%、平均重合度1000以下。以下、LL-02と略記する。
・合成品1:ポリビニルアルコール、けん化度60mol%、平均重合度約500。
・合成品2:ポリビニルアルコール、けん化度85mol%、平均重合度約500。
・合成品3:ポリビニルアルコール、けん化度72mol%、平均重合度約100。
・合成品4:ポリビニルアルコール、けん化度70mol%、平均重合度約1500。
尚、合成品1、合成品2、合成品3、合成品4は、業界公知の方法により、ポリ酢酸ビニルを水酸化ナトリウムでけん化することで得たものである。 <Polyvinyl alcohol>
Kuraray Poval PVA-505 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 73 mol%, average polymerization degree 500. Hereinafter, it is abbreviated as PVA-505.
Kuraray Poval PVA-205 (manufactured by Kuraray Co., Ltd.): polyvinyl alcohol, saponification degree 88 mol%, average polymerization degree 500. Hereinafter, it is abbreviated as PVA-205.
Goosephimer LL-02 (manufactured by Nippon Synthetic Chemical Industry Co., Ltd.): polyvinyl alcohol, saponification degree 50 mol%, average polymerization degree 1000 or less. Hereinafter, abbreviated as LL-02.
Synthetic product 1: polyvinyl alcohol, saponification degree 60 mol%, average polymerization degree about 500.
Synthetic product 2: polyvinyl alcohol, saponification degree 85 mol%, average polymerization degree about 500.
Synthetic product 3: polyvinyl alcohol, saponification degree 72 mol%, average polymerization degree about 100.
-Synthetic product 4: Polyvinyl alcohol, saponification degree 70 mol%, average degree of polymerization about 1500.
The synthetic product 1, the synthetic product 2, the synthetic product 3, and the synthetic product 4 were obtained by saponifying polyvinyl acetate with sodium hydroxide by a method known in the industry.
バインダーは、第1の発明に関する実施例で用いたものと同じものを使用した。 <Binder>
The binder used was the same as that used in the examples relating to the first invention.
・HLC-22(本荘ケミカル社製):正極活物質コバルト酸リチウム(LiCoO2)、平均粒子径6.6μm、比表面積0.62m2/g。以下、LCOと略記する。
・人造黒鉛:負極活物質、平均粒子径12μm。以下、黒鉛と略記する。 <Active material>
HLC-22 (Honjo Chemical Co., Ltd.): positive electrode active material lithium cobaltate (LiCoO 2 ), average particle size 6.6 μm, specific surface area 0.62 m 2 / g. Hereinafter, abbreviated as LCO.
Artificial graphite: negative electrode active material, average particle size 12 μm. Hereinafter, it is abbreviated as graphite.
実施例、比較例で得られたカーボンブラック分散液の評価は、第1の発明で説明した方法に従って、粘度(その貯蔵安定性)、分散後平均粒子径(その貯蔵安定性)を測定することにより行った。ただし、粘度についての貯蔵安定性の評価は、カーボンブラック分散液を60℃にて10日間、または50℃にて15日間静置して保存した後の、粘度値の変化から評価した。変化の少ないものほど安定性が良好であることを示す。また、分散後平均粒子径についての貯蔵安定性の評価は、カーボンブラック分散液を60℃にて10日間、または50℃にて15日間静置して保存した後のD50値の変化から評価した。変化の少ないものほど安定性が良好であることを示す。 <Evaluation of carbon black dispersion>
The carbon black dispersions obtained in the examples and comparative examples are evaluated by measuring the viscosity (its storage stability) and the average particle size after dispersion (its storage stability) according to the method described in the first invention. It went by. However, the storage stability of the viscosity was evaluated from the change in viscosity value after the carbon black dispersion was stored at 60 ° C. for 10 days or at 50 ° C. for 15 days. The smaller the change, the better the stability. The storage stability of the average particle diameter after dispersion was evaluated from the change in D50 value after the carbon black dispersion was stored at 60 ° C. for 10 days or at 50 ° C. for 15 days. . The smaller the change, the better the stability.
(けん化度の異なるポリビニルアルコールを用いたカーボンブラック分散液)
[実施例1-1~実施例1-8]
表3-1に示す組成に従い、ガラス瓶にNMPと各種ポリビニルアルコールとを仕込み、充分に混合溶解、または混合分散した後、各種カーボンブラックを加え、1.25mmφジルコニアビーズをメディアとして、ペイントコンディショナーで2時間分散し、各カーボンブラック分散液を得た。いずれも低粘度かつD50値が小さく、貯蔵安定性も良好であった。 <Preparation of carbon black dispersion>
(Carbon black dispersion using polyvinyl alcohol with different saponification degrees)
[Example 1-1 to Example 1-8]
In accordance with the composition shown in Table 3-1, NMP and various polyvinyl alcohols were charged into a glass bottle, mixed and dissolved or mixed and dispersed, then various carbon blacks were added, and 1.25 mmφ zirconia beads were used as media and 2 Each carbon black dispersion was obtained by time dispersion. In all cases, the viscosity was low, the D50 value was small, and the storage stability was good.
表3-1に示す組成に従い、ガラス瓶にNMPと各種ポリビニルアルコールとを仕込み、充分に混合溶解、または混合分散した後、カーボンブラックを加え、1.25mmφジルコニアビーズをメディアとして、ペイントコンディショナーで2時間分散した。しかし、得られた分散液はいずれも著しく高粘度な状態であり、D50値が大きいことから、カーボンブラックを十分に分散できていないことがわかる。この結果から、けん化度が60mol%未満または85mol%を越えるポリビニルアルコールを使用した場合には、所望とする高濃度かつ低粘度のカーボンブラック分散液を得る事ができないことが明らかとなった。また、分散剤としてのポリビニルアルコールの量が、カーボンブラックに対して大過剰または不足している場合も、所望とする高濃度かつ低粘度のカーボンブラック分散液を得る事ができないことが明らかとなった。 [Comparative Example 1-1 to Comparative Example 1-3, Reference Example 1-1]
In accordance with the composition shown in Table 3-1, NMP and various polyvinyl alcohols were charged into a glass bottle, mixed and dissolved or mixed and dispersed sufficiently, and then carbon black was added. Distributed. However, all of the obtained dispersions are in a very high viscosity state, and the D50 value is large, indicating that the carbon black cannot be sufficiently dispersed. From this result, it was revealed that when a polyvinyl alcohol having a saponification degree of less than 60 mol% or more than 85 mol% is used, a desired high concentration and low viscosity carbon black dispersion cannot be obtained. It is also clear that the desired high-concentration and low-viscosity carbon black dispersion cannot be obtained even when the amount of polyvinyl alcohol as a dispersant is excessively large or insufficient with respect to carbon black. It was.
[実施例2-1~実施例2-15]
表3-2に示す組成に従い、ガラス瓶にNMPと各種ポリビニルアルコールと各種バインダーを仕込み、充分に混合溶解、または混合分散した後、各種カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。いずれも粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 <Preparation of carbon black dispersion containing binder>
[Example 2-1 to Example 2-15]
In accordance with the composition shown in Table 3-2, NMP, various polyvinyl alcohols and various binders are charged into a glass bottle, and after thoroughly mixing, dissolving or mixing, various carbon blacks are added and dispersed with a homogenizer for 1 hour. A liquid was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
表3-2に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールとPVDFを仕込み、充分に混合溶解、または混合分散した。その後、#850と300Jを重量比1対1で混合して得たカーボンブラック、または、300Jと600JDを重量比1対1で混合して得たカーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。いずれも粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 [Example 2-16, Example 2-17]
According to the composition shown in Table 3-2, NMP, polyvinyl alcohol, and PVDF were charged into a glass bottle and mixed and dissolved or dispersed sufficiently. Thereafter, carbon black obtained by mixing # 850 and 300J at a weight ratio of 1: 1, or carbon black obtained by mixing 300J and 600JD at a weight ratio of 1: 1, was added, and dispersed with a homogenizer for 1 hour. Each carbon black dispersion was obtained. All of them had no coarse particles, had a low viscosity, and had good storage stability.
表3-2に示す組成に従い、ガラス瓶にNMPとポリビニルアルコールを仕込み、充分に混合溶解した。次いで、カーボンブラックとPVDFとを均質に混合した粉体混合品を調製し、これを事前に調製したポリビニルアルコールのNMP溶液に添加した。その後、ホモジナイザーで1時間分散し、カーボンブラック分散液を得た。粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 [Example 2-18]
According to the composition shown in Table 3-2, NMP and polyvinyl alcohol were charged into a glass bottle and thoroughly mixed and dissolved. Next, a powder mixture in which carbon black and PVDF were homogeneously mixed was prepared, and this was added to an NMP solution of polyvinyl alcohol prepared in advance. Then, it disperse | distributed for 1 hour with the homogenizer, and obtained the carbon black dispersion liquid. There were no coarse particles, the viscosity was low, and the storage stability was good.
表3-2に示す組成に従い、ガラス瓶に実施例1-2のカーボンブラック分散液を57部、PVDFを6部、NMPを37部加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。いずれも粗大粒子がなく、かつ低粘度であり、貯蔵安定性も良好であった。 [Example 2-19]
According to the composition shown in Table 3-2, 57 parts of the carbon black dispersion liquid of Example 1-2, 6 parts of PVDF and 37 parts of NMP were added to a glass bottle and dispersed with a homogenizer for 1 hour to obtain each carbon black dispersion liquid. It was. All of them had no coarse particles, had a low viscosity, and had good storage stability.
表3-2に示す組成に従い、ガラス瓶にNMPと、各種ポリビニルアルコールとPVDFを仕込み、充分に混合溶解、または混合分散した後、カーボンブラックを加え、ホモジナイザーで1時間分散し、各カーボンブラック分散液を得た。しかし、得られた分散液の粘度は、バインダーを添加せずに調製した場合と同様に高粘度であり、カーボンブラックおよびバインダー濃度のさらなる向上はできないことが明らかとなった。 [Comparative Examples 2-1 to 2-3, Reference Example 2-1]
In accordance with the composition shown in Table 3-2, NMP, various polyvinyl alcohols and PVDF are charged into a glass bottle, and after thoroughly mixing, dissolving or mixing, carbon black is added and dispersed for 1 hour with a homogenizer. Got. However, it was revealed that the viscosity of the obtained dispersion was as high as that prepared without adding a binder, and the carbon black and binder concentrations could not be further improved.
[実施例3-1~実施例3-14]
表3-3に示す組成に従い、実施例2-1~実施例2-14で得たバインダーを含有するカーボンブラック分散液に対し、正極活物質であるLCOを仕込み、ディスパーにより充分に混合し、各混合液を得た。用いたカーボンブラック分散液が低粘度であるために、LCOを多量に添加することができ、また、得られた混合液も低粘度な状態であった。 <Preparation of carbon black dispersion containing positive electrode active material or negative electrode active material>
[Example 3-1 to Example 3-14]
In accordance with the composition shown in Table 3-3, the carbon black dispersion containing the binder obtained in Example 2-1 to Example 2-14 was charged with LCO as the positive electrode active material and thoroughly mixed with a disper, Each mixture was obtained. Since the carbon black dispersion used had a low viscosity, a large amount of LCO could be added, and the resulting mixture was also in a low viscosity state.
粒状品を1.71部、PVDFを2.56部、PVA-505を0.26部、LCOを56.7部、均質に混合した粉体混合品を調製後、NMP38.77部に対して粉体混合品全量の半分を添加し、プラネタリーミキサーにて30分間処理を行った。次いで、残った粉体混合品の半分を添加してプラネタリーミキサーにて30分間処理し、その後、残った粉体混合品を全て添加してプラネタリーミキサーにて1時間処理することにより、正極活物質であるLCOを含有したカーボンブラック分散液を得た。得られた液は、実施例3-2の場合と同様、低粘度な状態であった。 [Example 3-15]
After preparing a powder mixture with 1.71 parts of granular product, 2.56 parts of PVDF, 0.26 part of PVA-505, 56.7 parts of LCO and homogeneously mixed, 38.77 parts of NMP Half of the total amount of the powder mixture was added and treated for 30 minutes with a planetary mixer. Next, half of the remaining powder mixture was added and treated with a planetary mixer for 30 minutes, and then all the remaining powder mixture was added and treated with a planetary mixer for 1 hour. A carbon black dispersion containing LCO as an active material was obtained. The obtained liquid was in a low viscosity state as in Example 3-2.
表3-3に示す組成に従い、実施例2-1~実施例2-4、および実施例2-7で得た、バインダーを含有するカーボンブラック分散液に対し、負極活物質である黒鉛を仕込み、ディスパーにより充分に混合し、各混合液を得た。用いたカーボンブラック分散液が低粘度であるために、黒鉛を多量に添加することができ、また、得られた混合液も低粘度な状態であった。 [Example 3-16 to Example 3-20]
In accordance with the composition shown in Table 3-3, graphite as a negative electrode active material was charged into the carbon black dispersion containing the binder obtained in Examples 2-1 to 2-4 and Example 2-7. The mixture was sufficiently mixed with a disper to obtain each mixture. Since the carbon black dispersion used had a low viscosity, a large amount of graphite could be added, and the resulting mixture was also in a low viscosity state.
表3-3に示す組成に従い、比較例2-1~比較例2-3、および参考例2-1で得た、バインダーを含有するカーボンブラック分散液に対し、正極活物質であるLCOを仕込み、ディスパーにより充分に混合し、各混合液を得た。いずれも、用いたカーボンブラック分散液の粘度値が高いことから、実施例3-1~実施例3-14と比較して、LCOを添加した際の粘度値の上昇が大きく、また、著しく高粘度な状態であった。 [Comparative Examples 3-1 to 3-4]
In accordance with the composition shown in Table 3-3, LCO as a positive electrode active material was charged into the carbon black dispersion containing the binder obtained in Comparative Example 2-1 to Comparative Example 2-3 and Reference Example 2-1. The mixture was sufficiently mixed with a disper to obtain each mixture. In any case, since the viscosity value of the carbon black dispersion used was high, the increase in the viscosity value when LCO was added was larger than that in Examples 3-1 to 3-14, and the carbon black dispersion was remarkably high. It was in a viscous state.
表3-3に示す組成に従い、比較例2-1~比較例2-3で得た、バインダーを含有するカーボンブラック分散液に対し、負極活物質である黒鉛を仕込み、ディスパーにより充分に混合し、各混合液を得た。いずれも、用いたカーボンブラック分散液の粘度値が高いことから、実施例3-16~実施例3-20と比較して、黒鉛を添加した際の粘度値の上昇が大きく、また、著しく高粘度な状態であった。 [Comparative Examples 3-5 to 3-7]
In accordance with the composition shown in Table 3-3, graphite as the negative electrode active material was charged into the carbon black dispersion containing the binder obtained in Comparative Examples 2-1 to 2-3, and thoroughly mixed with a disper. Each liquid mixture was obtained. In any case, since the viscosity value of the carbon black dispersion used is high, the increase in the viscosity value when graphite is added is larger than that in Examples 3-16 to 3-20, and it is remarkably high. It was in a viscous state.
上記の各実施例、比較例で得られた正極活物質または負極活物質を含むカーボンブラック分散液を電池電極合材液として、第1の発明で説明した方法に従って電池電極合材層を作製し、その評価を行った。なお、塗膜外観で「△」は「斑模様あり(可)」を意味し、塗膜外観が著しく不良で測定不可の場合は数値なし(-)とした。 <Preparation of battery electrode composite layer>
Using the carbon black dispersion liquid containing the positive electrode active material or the negative electrode active material obtained in each of the above Examples and Comparative Examples as a battery electrode mixture liquid, a battery electrode mixture layer was prepared according to the method described in the first invention. The evaluation was performed. In the appearance of the coating film, “Δ” means “with spotted pattern (possible)”. When the appearance of the coating film was extremely poor and could not be measured, no value was given (−).
正極合材液として、実施例3-1~実施例3-14、および比較例3-1~比較例3-3で得た電池電極合材液を使用して、正極合材層(電池電極合材層)を作製した。評価結果を表3-4に示した。 [Example 4-1 to Example 4-14, Comparative Example 4-1 to Comparative Example 4-3]
Using the battery electrode mixture liquids obtained in Examples 3-1 to 3-14 and Comparative Examples 3-1 to 3-3 as the positive electrode mixture liquid, the positive electrode mixture layer (battery electrode) A composite layer) was prepared. The evaluation results are shown in Table 3-4.
負極合材液として、実施例3-16~実施例3-20、および比較例3-5~比較例3-7で得た電池電極合材液を使用して、負極合材層(電池電極合材層)を作製した。評価結果を表3-4に示した。 [Example 4-15 to Example 4-19, Comparative Example 4-4 to Comparative Example 4-6]
Using the battery electrode mixture liquids obtained in Examples 3-16 to 3-20 and Comparative Examples 3-5 to 3-7 as the negative electrode mixture liquid, the negative electrode mixture layer (battery electrode) A composite layer) was prepared. The evaluation results are shown in Table 3-4.
[実施例5-1~実施例5-14、比較例5-1~比較例5-3]
先に調製した電池電極合材液(実施例3-1~実施例3-14、および比較例3-1~比較例3-3の正極合材液)を用いて、第1の発明で説明した方法に従って正極評価用セルを組み立てた。 <Assembly of lithium ion secondary battery positive electrode evaluation cell>
[Example 5-1 to Example 5-14, Comparative Example 5-1 to Comparative Example 5-3]
Using the previously prepared battery electrode mixture liquids (the positive electrode mixture liquids of Examples 3-1 to 3-14 and Comparative Examples 3-1 to 3-3), the first invention will be described. A positive electrode evaluation cell was assembled according to the method described above.
[実施例5-15~実施例5-19、比較例5-4~比較例5-6]
先に調製した電池電極合材液(実施例3-16~実施例3-20、および比較例3-5~比較例3-7の負極合材液)を用いて、第1の発明で説明した方法に従って負極評価用セルを組み立てた。ただし、集電体としてアルミ箔の代わりに銅箔を使用した。 <Assembly of lithium ion secondary battery negative electrode evaluation cell>
[Examples 5-15 to 5-19, Comparative Example 5-4 to Comparative Example 5-6]
Using the previously prepared battery electrode mixture liquids (negative electrode mixture liquids of Examples 3-16 to 3-20 and Comparative Examples 3-5 to 3-7), the first invention will explain A negative electrode evaluation cell was assembled according to the method described above. However, copper foil was used instead of aluminum foil as a current collector.
第1の発明で説明した方法に従って、正極特性評価を行った。ただし、正極評価用セルの温度は25℃ではなく、15℃にした。集電体からの塗膜の剥離やショート等により正常な充放電曲線が得られず、容量が求められなかった場合は数値なし(-)とした。評価結果を表3-5に示した。 <Characteristic evaluation of lithium ion secondary battery positive electrode>
The positive electrode characteristics were evaluated according to the method described in the first invention. However, the temperature of the positive electrode evaluation cell was set to 15 ° C. instead of 25 ° C. When a normal charge / discharge curve could not be obtained due to peeling or short-circuiting of the coating film from the current collector and the capacity could not be obtained, no value was given (−). The evaluation results are shown in Table 3-5.
第1の発明で説明した方法に従って、負極特性評価を行った。ただし、負極評価用セルの温度は25℃ではなく15℃にして、定電流定電圧充電の上限電圧を0.5Vにするのではなく下限電圧を0.5Vにした。評価結果を表3-5に示した。 <Evaluation of lithium ion secondary battery negative electrode characteristics>
According to the method described in the first invention, negative electrode characteristics were evaluated. However, the temperature of the negative electrode evaluation cell was set to 15 ° C. instead of 25 ° C., and the upper limit voltage for constant current and constant voltage charging was not set to 0.5V, but the lower limit voltage was set to 0.5V. The evaluation results are shown in Table 3-5.
Claims (16)
- カーボンブラックと、分散剤としてのポリビニルアルコールと、溶剤としてのN-メチル-2-ピロリドンとを含んでなるカーボンブラック分散液であって、ポリビニルアルコールのけん化度が60~85mol%であり、カーボンブラックのBET比表面積をXm2/g、カーボンブラック1gに対するポリビニルアルコールの添加量をaXgとした場合に、aが0.00017≦a≦0.00256の範囲であり、カーボンブラック100重量部に対するポリビニルアルコールが0.65重量部以上、15重量部以下であることを特徴とする、カーボンブラック分散液。 A carbon black dispersion comprising carbon black, polyvinyl alcohol as a dispersant, and N-methyl-2-pyrrolidone as a solvent, wherein the saponification degree of polyvinyl alcohol is 60 to 85 mol%, When the BET specific surface area of Xm 2 / g and the amount of polyvinyl alcohol added to 1 g of carbon black is aXg, a is in the range of 0.00017 ≦ a ≦ 0.00256, and polyvinyl alcohol relative to 100 parts by weight of carbon black The carbon black dispersion liquid is characterized in that is 0.65 parts by weight or more and 15 parts by weight or less.
- カーボンブラックと、分散剤としての、ポリビニルアルコールおよびトリアジン誘導体、またはポリビニルアルコールおよび有機色素誘導体と、溶剤としてのN-メチル-2-ピロリドンとを含有するカーボンブラック分散液であって、カーボンブラック100重量部に対する分散剤の合計量が50重量部以下であり、ポリビニルアルコールが、下記一般式(A)で表される繰り返し単位を重合体鎖中に50~95mol%含有することを特徴とする、カーボンブラック分散液。
一般式(A)
Formula (A)
- 上記分散剤が、ポリビニルアルコールおよびトリアジン誘導体であることを特徴とする、請求項2記載のカーボンブラック分散液。 3. The carbon black dispersion according to claim 2, wherein the dispersant is polyvinyl alcohol and a triazine derivative.
- 上記ポリビニルアルコールが、上記一般式(A)で表される繰り返し単位を重合体鎖中に55~85mol%含有することを特徴とする、請求項2または3記載のカーボンブラ
ック分散液。 4. The carbon black dispersion according to claim 2, wherein the polyvinyl alcohol contains 55 to 85 mol% of the repeating unit represented by the general formula (A) in the polymer chain. - カーボンブラック100重量部に対する分散剤の合計量が0.5重量部以上、40重量部以下であることを特徴とする、請求項2~4いずれか記載のカーボンブラック分散液。 The carbon black dispersion according to any one of claims 2 to 4, wherein the total amount of the dispersant is from 0.5 parts by weight to 40 parts by weight with respect to 100 parts by weight of the carbon black.
- カーボンブラック100重量部に対するポリビニルアルコールが0.2重量部以上、20重量部以下であることを特徴とする、請求項2~5いずれか記載のカーボンブラック分散液。 The carbon black dispersion according to any one of claims 2 to 5, wherein the polyvinyl alcohol is from 0.2 parts by weight to 20 parts by weight with respect to 100 parts by weight of the carbon black.
- カーボンブラック100重量部に対するポリビニルアルコールが0.2重量部以上、8重量部以下であることを特徴とする、請求項2~5いずれか記載のカーボンブラック分散液。 The carbon black dispersion according to any one of claims 2 to 5, wherein the polyvinyl alcohol is 0.2 to 8 parts by weight with respect to 100 parts by weight of carbon black.
- カーボンブラックと、分散剤としてのポリビニルアルコールと、溶剤としてのN-メチル-2-ピロリドンとを含んでなるカーボンブラック分散液であって、ポリビニルアルコールのけん化度が60~85mol%であり、カーボンブラックのBET比表面積が30~1500m2/gであり、カーボンブラック100重量部に対するポリビニルアルコールが8重量部を超え、40重量部以下であることを特徴とする、カーボンブラック分散液。 A carbon black dispersion comprising carbon black, polyvinyl alcohol as a dispersant, and N-methyl-2-pyrrolidone as a solvent, wherein the saponification degree of polyvinyl alcohol is 60 to 85 mol%, A carbon black dispersion characterized by having a BET specific surface area of 30 to 1500 m 2 / g and a polyvinyl alcohol content of more than 8 parts by weight and 40 parts by weight or less based on 100 parts by weight of carbon black.
- カーボンブラック100重量部に対するポリビニルアルコールが8重量部を超え、25重量部以下であることを特徴とする、請求項8記載のカーボンブラック分散液。 The carbon black dispersion according to claim 8, wherein the polyvinyl alcohol is more than 8 parts by weight and 25 parts by weight or less based on 100 parts by weight of carbon black.
- 上記カーボンブラックのBET比表面積が200~1500m2/gであることを特徴とする、請求項8または9記載のカーボンブラック分散液。 The carbon black dispersion according to claim 8 or 9, wherein the carbon black has a BET specific surface area of 200 to 1500 m 2 / g.
- 上記カーボンブラックのBET比表面積が500~1500m2/gであることを特徴とする、請求項8または9記載のカーボンブラック分散液。 The carbon black dispersion according to claim 8 or 9, wherein the carbon black has a BET specific surface area of 500 to 1500 m 2 / g.
- 上記カーボンブラックが中空カーボンブラックであることを特徴とする、請求項8~11いずれか記載のカーボンブラック分散液。 12. The carbon black dispersion according to claim 8, wherein the carbon black is hollow carbon black.
- 分散液中に含まれる全固形成分の量100重量部に対するポリビニルアルコールが0.05重量部以上、2重量部未満であることを特徴とする、請求項8~12いずれか記載のカーボンブラック分散液。 The carbon black dispersion according to any one of claims 8 to 12, wherein the polyvinyl alcohol is 0.05 parts by weight or more and less than 2 parts by weight with respect to 100 parts by weight of the total solid components contained in the dispersion. .
- 請求項1~13いずれか記載のカーボンブラック分散液に、さらに、正極活物質または負極活物質を含有してなる電池用カーボンブラック分散液。 A carbon black dispersion for a battery comprising the carbon black dispersion according to any one of claims 1 to 13 and further containing a positive electrode active material or a negative electrode active material.
- 請求項1~13いずれか記載のカーボンブラック分散液または請求項14記載の電池用カーボンブラック分散液を塗布してなる電池電極合材層。 A battery electrode composite layer formed by applying the carbon black dispersion according to any one of claims 1 to 13 or the carbon black dispersion for batteries according to claim 14.
- 集電体上に正極合材層を有する正極と、集電体上に負極合材層を有する負極と、リチウムを含む電解質とを具備するリチウムイオン二次電池であって、正極および負極の少なくとも一方が、請求項15記載の電池電極合材層を具備してなるリチウムイオン二次電池。 A lithium ion secondary battery comprising a positive electrode having a positive electrode mixture layer on a current collector, a negative electrode having a negative electrode mixture layer on the current collector, and an electrolyte containing lithium, wherein the positive electrode and the negative electrode are at least A lithium ion secondary battery, one of which comprises the battery electrode mixture layer according to claim 15.
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