WO2014123367A1 - Protective cover for portable terminal and method for manufacturing same - Google Patents

Protective cover for portable terminal and method for manufacturing same Download PDF

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Publication number
WO2014123367A1
WO2014123367A1 PCT/KR2014/001011 KR2014001011W WO2014123367A1 WO 2014123367 A1 WO2014123367 A1 WO 2014123367A1 KR 2014001011 W KR2014001011 W KR 2014001011W WO 2014123367 A1 WO2014123367 A1 WO 2014123367A1
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WO
WIPO (PCT)
Prior art keywords
layer
metal layer
protective cover
mobile terminal
yarn
Prior art date
Application number
PCT/KR2014/001011
Other languages
French (fr)
Korean (ko)
Inventor
송용설
석종수
김문회
원민호
Original Assignee
주식회사 아모그린텍
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020130057266A external-priority patent/KR20140102109A/en
Application filed by 주식회사 아모그린텍 filed Critical 주식회사 아모그린텍
Priority to US14/766,208 priority Critical patent/US20150364824A1/en
Priority to CN201480008235.3A priority patent/CN104981178B/en
Publication of WO2014123367A1 publication Critical patent/WO2014123367A1/en

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    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45CPURSES; LUGGAGE; HAND CARRIED BAGS
    • A45C11/00Receptacles for purposes not provided for in groups A45C1/00-A45C9/00
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45CPURSES; LUGGAGE; HAND CARRIED BAGS
    • A45C15/00Purses, bags, luggage or other receptacles covered by groups A45C1/00 - A45C11/00, combined with other objects or articles
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45CPURSES; LUGGAGE; HAND CARRIED BAGS
    • A45C3/00Flexible luggage; Handbags
    • A45C3/001Flexible materials therefor
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45CPURSES; LUGGAGE; HAND CARRIED BAGS
    • A45C11/00Receptacles for purposes not provided for in groups A45C1/00-A45C9/00
    • A45C2011/002Receptacles for purposes not provided for in groups A45C1/00-A45C9/00 for portable handheld communication devices, e.g. mobile phone, pager, beeper, PDA, smart phone

Definitions

  • the present invention relates to a protective cover mounted on an outer surface of a portable terminal to protect the portable terminal from external impact or contact, and more particularly, to a protective cover for a portable terminal having an electromagnetic shielding, antibacterial or DMB receiving antenna function. .
  • a portable terminal is a portable electronic device that is portable and has one or more functions such as voice and video calling, input and output of information, and a function of storing data.
  • Such portable terminals are being implemented in the form of a multimedia player having complex functions such as taking a picture or a video, playing a music or a video file, playing a game, or receiving a broadcast as the current functions are diversified. .
  • an antenna for terrestrial DMB reception is provided.
  • the antenna in order for the antenna for terrestrial DMB reception to exhibit good reception performance, the antenna has to have a relatively large size in comparison with the size of the terminal, and thus has an external antenna structure detachable from the terminal or drawn out to the outside.
  • the conventional mobile terminal protective cover is manufactured by combining an opaque synthetic resin and a transparent synthetic resin having a fabric inner skin attached to the inner surface thereof, as disclosed in Korean Utility Model Publication No. 20-0377332 (February 21, 2005).
  • a protective cover that covers the exterior of the mobile phone to protect the external surface of the mobile phone wherein the protective cover is laminated with an electromagnetic shield having a conductive metal or conductive metal material between the opaque synthetic resin and the fabric inner surface of the opaque synthetic resin, and the outer surface of the opaque synthetic resin
  • a plurality of connecting plates having a connecting piece that is bent and gripped to pass through the opaque synthetic resin so as to be connected to the electromagnetic shielding body as a conductive metal plate and connected to the electromagnetic shielding body.
  • the conventional portable terminal has a problem that the process is complicated because the electromagnetic shielding body should be attached after laminating it between the synthetic resin and the fabric endothelium, thereby increasing the manufacturing cost.
  • the conventional mobile phone accessories with a built-in DMB antenna as disclosed in Korean Patent Laid-Open Publication No. 10-2009-0002516 (January 09, 2009), the mobile phone accessory body and the nature of the electrical properties due to the molecular structural features
  • Such a conventional DMB antenna has a problem in that reception performance is lowered when using a conductive metal material because the conductive fiber coated with the conductive polymer on the surface of the substrate fiber is used in the accessory body.
  • the conductive polymer coated on the substrate fiber may be peeled off, and when the conductive polymer material is peeled off, the conductive polymer may be disconnected and thus fail to function as an antenna.
  • An object of the present invention is to provide a protective cover for a mobile terminal capable of shielding electromagnetic waves generated from the mobile terminal by providing a conductive metal layer on an inner surface of the cover layer.
  • Another object of the present invention is to provide a protective cover for a mobile terminal capable of providing antimicrobial function in addition to electromagnetic shielding by providing a silver or silver-bonded yarn on the inner surface of the cover layer.
  • Still another object of the present invention is to form a metal layer formed on the inner surface of the cover layer as an antenna pattern and use it for DMB reception, so that there is no need to install an external antenna in the portable terminal, which makes it convenient to use and can slim down the portable terminal.
  • a protective cover for a mobile terminal is provided.
  • Still another object of the present invention is to manufacture a conductive twisted yarn using a metal yarn made of a conductive metal, thereby improving antenna performance and preventing the metal yarn from being deformed or broken, thereby preventing disconnection of the antenna pattern. It is to provide a protective cover for a portable terminal.
  • Still another object of the present invention is to form an Ag nanoweb layer by electrospinning a spinning solution containing Ag nanomaterials on the inner surface of the cover layer, thereby shielding electromagnetic waves generated from the mobile terminal, and also have an antibacterial function and improve blood circulation.
  • the present invention provides a protective cover for a portable terminal and a method of manufacturing the same, which can smoothly improve the health by far-infrared radiation.
  • Still another object of the present invention is to provide a protective cover of a mobile terminal and a method of manufacturing the same, by adding a pigment to the spinning solution, thereby preventing the oxidation of Ag exposed to the outside and making the design beautiful.
  • Still another object of the present invention is to attach a conductive metal plate to the cover layer to shield electromagnetic waves, and to protect the mobile terminal to perform an antibacterial function by electrospinning a spinning solution containing Ag nanomaterials on the conductive metal plate to form an Ag nanoweb layer. It is to provide a cover and a method of manufacturing the same.
  • the protective cover for a mobile terminal of the present invention includes a cover layer, an adhesive layer laminated on the inner surface of the cover layer, and a metal layer attached to the adhesive layer to serve as an electromagnetic shielding function.
  • the metal layer of the present invention may be formed of a conductive metal thin film, or may be formed in the form of a wire, or may be arranged orthogonal to each other to form a mesh.
  • the metal layer of the present invention may be formed of a silver alloy containing pure silver (Ag) or silver (Ag) to have antibacterial performance.
  • the metal layer of the present invention is formed of a double metal yarn, wherein the double metal yarn has a center metal layer having a strength higher than silver (Ag) and an elongation equal to or higher than silver, and a silver (Ag) layer wrapped on an outer surface of the center metal layer. It may include.
  • the metal layer of the present invention is formed of a conductive twisted yarn, the conductive twisted yarn is a first fiber yarn formed of synthetic fibers or natural fibers, a metal yarn wound in a spiral form on the outer circumferential surface of the first fiber yarn and having an antimicrobial and conductivity, and It may include one or more strands of the second fiber yarn that is joined with the first fiber yarn wound more than the strand of metal yarn.
  • the protective cover for a mobile terminal of the present invention includes a cover layer made of a resin, an adhesive layer attached to an inner surface of the cover layer, a metal layer attached to the adhesive layer to provide electromagnetic shielding, and a fiber layer laminated on the metal layer to protect the metal layer. It includes.
  • the protective cover for a mobile terminal of the present invention may include a cover layer and an Ag nanoweb layer laminated on an inner surface of the cover layer and formed by electrospinning a spinning solution containing Ag nanomaterials.
  • the spinning solution of the present invention may be formed by mixing a Ag nanomaterial, an electrospinable polymer material and a solvent in a predetermined ratio.
  • the spinning solution of the present invention may further comprise a pigment to prevent Ag oxidation phenomenon.
  • the protective cover of the present invention includes a cover layer, a conductive metal layer laminated on an inner surface of the cover layer, and an Ag nanoweb layer formed by electrospinning a spinning solution stacked on the conductive metal layer and containing Ag nanomaterials.
  • the conductive metal layer of the present invention may be formed of a conductive metal plate, or may be manufactured in a wire form and then formed in a mesh form arranged perpendicularly to each other.
  • the present invention comprises the steps of preparing a cover layer; And electrospinning the spinning solution containing the Ag nanomaterial to form an Ag nanoweb layer laminated on the inner surface of the cover layer. It provides a method for manufacturing a protective cover for a mobile terminal.
  • the protective cover for a mobile terminal of the present invention may include a conductive metal layer on an inner surface of the cover layer to shield electromagnetic waves generated from the mobile terminal.
  • the protective cover for a mobile terminal of the present invention of the present invention may be provided with a silver or silver-bonded yarn on the inner surface of the cover layer can perform an antimicrobial function as well as electromagnetic shielding.
  • the protective cover for a mobile terminal of the present invention forms a metal layer formed on the inner surface of the cover layer as an antenna pattern and uses the same for DMB reception, thereby eliminating the need to install an external antenna in the mobile terminal, thus making the mobile terminal more convenient. It can be slim.
  • the protective cover for a mobile terminal of the present invention can improve the performance of the antenna by manufacturing a conductive twisted yarn using a metal yarn made of a conductive metal, and wound the metal yarn on the fiber yarn when manufacturing the conductive twisted yarn 1
  • the direction of the secondary process and the direction of the secondary process of twisting the twisted yarn and the twisted yarn or the twisted yarn and the fiber yarn can be made the same to create a structure in which the metal yarn is inserted into the fiber yarn. Since it can prevent, disconnection of an antenna pattern can be prevented.
  • the protective cover for a mobile terminal of the present invention forms a nano web layer by electrospinning a spinning solution containing Ag nanomaterials on the inner surface of the cover layer, thereby shielding electromagnetic waves generated from the mobile terminal and on the surface of the mobile terminal. It performs antibacterial function to remove various germs and radiates far infrared rays while smoothing blood circulation.
  • the protective cover for a mobile terminal according to the present invention can add a pigment to the spinning solution, thereby making the design beautiful and preventing the oxidation of Ag exposed to the outside.
  • the protective cover for a mobile terminal attaches a conductive metal plate to the cover layer to shield electromagnetic waves, and performs an antibacterial function by forming an Ag nanoweb layer by electrospinning a spinning solution containing Ag nanomaterials on the conductive metal plate. While the electromagnetic shielding performance can be improved.
  • FIG. 1 is a perspective view of a portable terminal equipped with a protective cover according to a first embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of a protective cover according to an embodiment of the present invention.
  • FIG 3 is a plan view of a metal layer according to an embodiment of the present invention.
  • FIG. 4 is a plan view in which an antenna pattern is formed on a metal layer according to an embodiment of the present invention.
  • FIG. 5 is a plan view in which an antenna pattern is formed on a metal layer according to another exemplary embodiment of the present invention.
  • FIG. 6 is a cross-sectional view of a double metal yarn used as a metal layer according to an embodiment of the present invention.
  • FIG. 7 is a side view of a conductive twisted yarn used as a metal layer according to an embodiment of the present invention.
  • FIG. 8 and 9 is a process flow chart showing a manufacturing process of the conductive twisted yarn according to an embodiment of the present invention.
  • FIG. 10 is a cross-sectional view of a protective cover according to a second embodiment of the present invention.
  • FIG. 11 is a cross-sectional view showing a form in which the fiber layer and the metal layer of the protective cover according to the second embodiment of the present invention are integrated together.
  • FIG. 12 is a cross-sectional view of a protective cover according to a third embodiment of the present invention.
  • FIG. 13 is a cross-sectional view of a protective cover according to a fourth embodiment of the present invention.
  • FIG. 14 is a plan view of a mesh type metal layer according to a fourth embodiment of the present invention.
  • 15 is a configuration diagram of an electrospinning apparatus for forming an Ag nanoweb layer of the present invention.
  • Figures 16a and 16b is a photograph of a state incubated to perform the antibacterial test by inoculating Staphylococcus aureus in the medium or the medium without the Ag nanoweb layer in accordance with the third and fourth embodiments of the present invention to be.
  • 17A and 17B are photographs showing the cultured state for inoculation of pneumococcal pneumoniae inoculated into the medium containing or without the Ag nanoweb layer according to the third and fourth embodiments of the present invention to perform an antimicrobial test. to be.
  • FIG. 1 is a perspective view of a portable terminal equipped with a protective cover according to an embodiment of the present invention
  • Figure 2 is a cross-sectional view of a protective cover according to a first embodiment of the present invention.
  • a portable terminal includes a terminal main body 100 in which a display window 110 and a touch panel are installed on a front surface thereof, and is installed to be wrapped around an outer surface of the terminal main body 100. It includes a protective cover 200 having a structure that can be opened and closed so that the window 110 can be opened.
  • the portable terminal described in the present embodiment includes a portable electronic device such as a mobile phone, a smart phone, a notebook computer, a digital broadcasting terminal, a personal digital assistant (PDA), a portable multimedia player (PMP), and a navigation device. Any terminal can be applied.
  • a portable electronic device such as a mobile phone, a smart phone, a notebook computer, a digital broadcasting terminal, a personal digital assistant (PDA), a portable multimedia player (PMP), and a navigation device. Any terminal can be applied.
  • the protective cover 200 includes a fixing part 210 coupled to the rear of the mobile terminal 100, a cover part 220 extending openably to the fixing part 210 to cover the front of the mobile terminal 100, and
  • the connection part 230 may be connected between the fixing part 210 and the cover part 220 to be opened and closed.
  • the protective cover 200 is attached to the cover layer 50 which maintains the strength of the cover, the adhesive layer 60 attached to the inner surface of the cover layer 50, and the adhesive layer 60.
  • a metal layer 70 formed of a conductive metal capable of shielding electromagnetic waves.
  • the metal layer 70 may be an electrically conductive metal such as Ni, Cu, Al, and the like and alloys thereof having excellent electrical conductivity.
  • the metal layer 70 may be formed of a conductive metal thin film, and may have a structure in which a conductive metal as shown in FIG. 3 is manufactured in a thin wire form and then arranged in a mesh form to be bonded to the adhesive layer 60. have.
  • the metal layer 70 may be formed of silver, which may have a conductivity containing pure silver (Ag) or silver (Ag), in the form of a wire. That is, silver (Ag) or silver alloy is manufactured in the form of a wire by drawing, and then wires are arranged to be orthogonal to each other to produce a mesh. Forming a metal layer using pure silver (Ag) or a silver alloy enables antimicrobial function and electromagnetic shielding, which are inherent properties of silver (Ag).
  • the metal layer 70 of the present embodiment may be formed in an antenna pattern when serving as an antenna for receiving DMB.
  • the metal layer 70, the antenna portion 310 is formed in a pattern form to have the same antenna pattern as the DMB antenna, and is arranged at a predetermined interval on the lower side of the antenna portion 310 antibacterial Electromagnetic shielding unit 320 to perform the function and the electromagnetic shielding function.
  • Connection terminals 330 electrically connected to the portable terminal are formed at both ends of the antenna unit 310.
  • the connection structure of the connection terminal 330 is to install a connector in the connection terminal 330 of the antenna unit, can be connected by inserting the connector into the socket installed in the mobile terminal, the connection terminal 330 in the process of manufacturing the mobile terminal And may be integrally connected to the mobile terminal, and various connection structures are possible.
  • the metal layer 70 according to another embodiment is formed in the form of an antenna pattern over the entire surface of the cover layer 50, as shown in Figure 5 to maximize the size of the antenna to improve the reception performance Application is possible.
  • the antenna pattern may be formed in various forms according to the reception capability of the mobile terminal.
  • the conductive twisted yarn according to another embodiment of the present invention is also formed in the form of an antenna pattern on the entire surface of the fiber layer, it may simultaneously perform an antimicrobial and electromagnetic shielding function as well as an antenna function.
  • the metal layer may be made of a double metal yarn 80 having a double structure to enhance the strength and reduce the cost of manufacturing costs. That is, the double metal yarn 80 includes a central metal layer 82 having a higher strength than silver (Ag) and elongation similar to silver, and a silver (Ag) layer 84 wrapped on the outer surface of the central metal layer 82. .
  • the central metal layer 82 may be a conductive Cu or Cu-Zn alloy or the like.
  • the double metal yarns 80 are arranged in a mutually orthogonal manner to form a mesh and then attached to the cover layer 50 by the adhesive layer 60.
  • a double metal yarn (80) can be given an antimicrobial performance, which is a unique property of silver, it can perform an antibacterial function as well as electromagnetic shielding.
  • the metal layer 70 may be made of conductive twisted yarn. That is, the conductive twisted yarn 300 is wound in a spiral form on the outer circumferential surface of the first fiber yarn 10 and the first fiber yarn 10, as shown in FIG. And one or more second fiber yarns 40 joined together with the first fiber yarn 10 on which one or more metal yarns 20 are wound.
  • the metal yarn 20 may be a conductive metal such as aluminum or copper may be used when the electromagnetic wave shielding performance, and pure silver (Ag) or a silver alloy may be used to have antimicrobial properties when combined with the antimicrobial function.
  • the conductive twisted yarn according to the present embodiment has a structure capable of preventing the metal yarn 20 from being deformed or broken.
  • a plurality of metal yarns 20 are formed in one direction on the outer circumferential surface of the first fiber yarn 10 used as the screening.
  • any one of natural fibers and synthetic fibers having sufficient strength to be used as sewing thread may be used.
  • the natural fiber may be made of any one of Hanji, polylactic acid (PLA), cotton, hemp, wool, and silk.
  • PLA polylactic acid
  • the synthetic fiber for example, a fiber made of any one of nylon, polyester, polyvinyl chloride, polyacrylonitrile, polyamide, polyolefin, polyurethane, and polyfluoroethylene can be used.
  • the synthetic fiber can use the fiber obtained using the following polymer.
  • Polyethylene-based resins such as low density polyethylene resins (LDPE), ultra low density polyethylene resins (LLDPE), high density polyethylene (HDPE), ethylene-vinylacetate resins (EVA), copolymers thereof, and the like.
  • LDPE low density polyethylene resins
  • LLDPE ultra low density polyethylene resins
  • HDPE high density polyethylene
  • EVA ethylene-vinylacetate resins
  • Polystyrene-based resins such as HIPS, GPPS, SAN, etc.
  • Polypropylene-based resins for example HOMO PP, RANDOM PP, copolymers thereof
  • ABS acrylonitrile-butadiene-styrene terpolymer
  • first fiber yarn 10 and the second fiber yarn 40 can be used any fiber yarn that can be used as a screening in addition to the natural fibers or synthetic fibers described above.
  • the metal yarn 20 may be a silver alloy or aluminum, copper, or a conductive metal containing pure silver (Ag) or silver (Ag) and having conductivity so as to have antibacterial properties.
  • the number of twists (T / M) of the metal yarn 20 is higher than the prescribed formula number (T / M) calculated twist (T / M) ),
  • the metal yarn 20 is wound on the outer circumferential surface of the first fiber yarn 10 in the same spiral shape as the coil spring.
  • the twist count (T / M) of the metal yarn 20 is set to 600 to 1500T / M so as to have a high twist count.
  • the direction in which the metal yarn 20 of the primary twisted yarn 30 manufactured in the first step is wound and the direction when the primary twisted yarn 30 and the fiber yarn 40 are twisted in the second step is the same direction.
  • the metal yarn 20 does not protrude out of the fiber yarn 40.
  • the conductive twisted yarn of the present invention since the conductive twisted yarn of the present invention has a twist number T / M greater than or equal to a predetermined value on the outer circumferential surface of the first fiber yarn 10 in the first step, it is wound in a spiral form like a coil spring.
  • the metal yarn 20 is relaxed and contracted in the same function as the coil spring, thereby preventing the deformation of the metal yarn 20.
  • the metal yarn 20 is wound in the same direction as the winding direction of the metal yarn 20. It becomes a structure that went into the two fiber yarn 40 to prevent the metal yarn 20 from protruding to the outside of the second fiber yarn (40).
  • the conductive twisted yarn in which the metal yarn is inserted may prevent deformation of the metal yarn inserted in the fiber yarn even in the strength and repeated reciprocating motion necessary when weaving integrally with the fiber layer or sewing the fiber layer.
  • Figure 11 is a cross-sectional view showing a form in which the fiber layer and the metal layer of the protective cover according to the second embodiment of the present invention are integrally woven.
  • the protective cover according to the second embodiment of the present invention includes a cover layer 50 for maintaining the strength of the cover, an adhesive layer 60 attached to the inner surface of the cover layer 50, and an adhesive layer 60.
  • the metal layer may be formed of any one of the above-described conductive metal thin film and the conductive metal form of the mesh form, and a silver made of pure silver or a silver alloy containing silver in the form of wire may be used, Conductive plywood may be used.
  • the metal layer may be woven like a fibrous layer when silver or conductive twisted yarn is used. That is, as shown in Figure 11, when weaving the fibrous layer may have a double structure in which the metal layer is woven together under the fiber layer.
  • the metal layer may be exposed between the fiber layers, which is suitable for performing an antibacterial function and simplifies the manufacturing process.
  • FIG. 12 is a sectional view of a protective cover according to a third embodiment of the present invention
  • FIG. 13 is a sectional view of a protective cover according to a fourth embodiment of the present invention
  • FIG. 14 is a mesh type according to a fourth embodiment of the present invention. Top view of the metal layer.
  • the protective cover electrospins the cover layer 510 for maintaining the strength of the cover and the spinning solution containing Ag nanomaterials on the inner surface of the cover layer 510.
  • Ag nano web layer 520 is formed.
  • the Ag nanoweb layer 520 contains Ag nanomaterials to perform antimicrobial function and electromagnetic shielding function.
  • Ag nanomaterials are silver (Ag, Silver) metal salts such as silver nitrate (AgNO 3 ), silver sulfate (Ag 2 SO 4 ), and silver chloride (AgCl). Ag nanomaterials in various solid states, including powder form, may be used.
  • the Ag nanoweb layer 520 forms the ultrafine fiber strands by electrospinning the spinning solution containing Ag nanomaterials, and accumulates the ultrafine fiber strands to a predetermined thickness to form a nanoweb.
  • the radiation method applied to the present invention is a general electrospinning, air electrospinning (AES: Air-Electrospinning), electrospray (electrospray), electrobrown spinning, centrifugal electrospinning Flash-electrospinning can be used.
  • AES Air-Electrospinning
  • electrospray electrospray
  • electrobrown spinning electrobrown spinning
  • centrifugal electrospinning Flash-electrospinning Flash-electrospinning Flash-electrospinning Flash-electrospinning Flash-electrospinning can be used.
  • the Ag nanoweb layer 520 of the present invention can be applied to any spinning method of the spinning method that can be made in the form of the ultra-fine fiber strands accumulated.
  • the spinning solution is formed by mixing Ag nanomaterial, an electrospinable polymer material and a solvent in a proportion.
  • Ag nanomaterial is specifically used silver nitrate (AgNO 3 ).
  • the color may change due to Ag oxidation.
  • a pigment may be added to the spinning solution to prevent Ag oxidation from being seen and to beautify the design of the protective cover.
  • the color of the pigment may be used black or gray, in addition to a variety of colors that can not be seen Ag oxidation.
  • the electrospun polymer material may be, for example, polyvinylidene fluoride (PVDF), poly (vinylidene fluoride-co-hexafluoropropylene), perfuluropolymer, polyvinylchloride or polyvinylidene chloride And copolymers thereof and polyethylene glycol derivatives including polyethylene glycol dialkyl ether and polyethylene glycol dialkyl ester, polyoxides including poly (oxymethylene-oligo-oxyethylene), polyethylene oxide and polypropylene oxide, polyvinyl Polyacrylonitrile copolymers including acetates, poly (vinylpyrrolidone-vinylacetate), polystyrene and polystyrene acrylonitrile copolymers, polyacrylonitrile methyl methacrylate copolymers, polymethylmethacrylates, polymethyl Methacrylate copolymers and mixtures thereof Can be used.
  • PVDF polyvinylidene fluoride
  • PVDF polyviny
  • the Ag nanoweb layer 520 of the present invention is formed on the surface of the cover layer by an electrospinning method, the Ag nanoweb layer 520 may be manufactured in various thicknesses according to the radiation amount of the spinning solution, and the surface is smooth, and thus the contact feeling is good. have.
  • the Ag layer for electromagnetic shielding and antimicrobial function when forming the Ag layer for electromagnetic shielding and antimicrobial function by forming the electrospinning method, it is easy to manufacture and can prevent the phenomenon that the Ag layer is separated and can be manufactured in various thicknesses.
  • the protective cover for a mobile terminal includes a cover layer 510 for maintaining the strength of the cover and a metal layer attached to an inner surface of the cover layer 510 to perform electromagnetic shielding.
  • the metal layer 530 may be an electrically conductive metal such as Ni, Cu, Al, or an alloy thereof having excellent electrical conductivity.
  • the metal layer 530 may be formed of a conductive metal thin film, and may be formed in a mesh form in which a conductive metal as shown in FIG. 14 is formed in a thin wire 532 and arranged orthogonally.
  • the metal layer 530 may be made of pure silver or silver-containing silver alloy in the form of a wire, and may be used in the form of a mesh-shaped silver yarn orthogonally arranged.
  • the metal layer 530 and the Ag nanoweb layer 520 may be manufactured separately from each other and then laminated to a subsequent process, and may be manufactured by directly electrospinning the Ag nanoweb layer 520 on the surface of the metal layer 530.
  • 15 is a block diagram showing an electrospinning apparatus for forming an Ag nanoweb layer according to the present invention.
  • the electrospinning apparatus of the present invention is a mixing tank (550) in which a spinning solution in which Ag nanomaterials, a polymer material, and a solvent are mixed in a predetermined ratio is stored, and a high voltage generator is connected to the mixing tank (550).
  • Spinning nozzle 54 for radiating the ultra-fine nanofibers and is located on the lower surface of the spinning nozzle 554 and installed so as to be movable in the front and rear or left and right directions to collect the ultra-fine nanofibers emitted from the spinning nozzle 554 to a certain thickness
  • a collector 556 that forms the Ag nanoweb layer 520.
  • the mixing tank 550 is provided with a stirrer 558 to uniformly mix Ag nanomaterials, polymer materials and solvents, and to maintain a constant viscosity of the spinning solution.
  • the ultra-fine fiber strand 516 is radiated, and the ultra-fine fiber strand 516 is accumulated in the collector 556, so that the Ag nanoweb layer 520 ).
  • the spinning nozzle 554 is provided with an air injector 574 to prevent the ultra-fine fiber strands 516 emitted from the spinning nozzle 554 from being collected by the collector 556 and flying.
  • the multi-hole spin pack nozzle of the present invention is set to the air pressure of the air injection in the range of 0.1 ⁇ 0.6MPa. In this case, if the air pressure is less than 0.1MPa, it does not contribute to the collection / accumulation. If the air pressure is more than 0.6MPa, the end of the spinning nozzle is hardened to block the needle, which causes radiation trouble.
  • the release film 540 is disposed when only the Ag nanoweb layer 520 is formed in the collector 56, and the cover layer is disposed when directly electrospinning the inner surface of the cover layer, and the metal layer is disposed when directly electrospinning the metal layer. do.
  • the cover layer when the Ag nanoweb layer 520 is directly formed on the inner surface of the cover layer, the cover layer is disposed on the upper surface of the collector 556 and then the inner surface of the cover layer in the radiation nozzle.
  • the ultrafine fiber strands are radiated, and the ultrafine fiber strands are accumulated on the inner surface of the cover layer to form Ag nanoweb layer 520 having a predetermined thickness.
  • the ultrafine fiber strands are radiated onto the metal layer by the spinning nozzle, and the ultrafine fiber strands are accumulated on the surface of the metal layer.
  • Ag nanoweb layer 520 having a predetermined thickness is formed.
  • the release film is placed on the upper surface of the collector, and then the ultra-fine fiber strands are radiated onto the surface of the release film in the spinning nozzle, and the surface of the release film is formed.
  • the ultrafine fiber strands are accumulated on the Ag nanoweb layer 520 having a predetermined thickness.
  • the conductive metal plate may be used, the conductive metal plate in the form of a mesh may be used, and the silver formed in the mesh form using Ag wire may be used as described above.
  • the rear side of the collector 564 is provided with a pressure roller 580 for pressing (calendering) the Ag nanoweb layer 520 to a predetermined thickness.
  • the table is moved in the front-rear direction or the front-rear / left-right direction. Then, by applying a high voltage electrostatic force between the collector 564 and the first radiation nozzle 554, the spinning solution is made into ultra-fine fiber strands 516 in the first radiation nozzle 554 to emit to the collector.
  • the ultrafine fiber strands 516 are accumulated in the collector to form the Ag nanoweb layer 520.
  • any one of a release film, a cover layer, or a metal layer is disposed on the collector to form an Ag nanoweb layer 520 on the release film, an Ag nanoweb layer 520 is formed on the cover layer, or an Ag nanoweb layer 520 on the metal layer. ) May be formed.
  • Figures 16a and 16b is a photograph of a state incubated to perform the antibacterial test by inoculating Staphylococcus aureus in the medium or the medium without the Ag nanoweb layer in accordance with the third and fourth embodiments of the present invention 17A and 17B are photographed the cultured to perform the antimicrobial test by inoculating pneumococcal pneumoniae in the medium with or without the Ag nanoweb layer in accordance with the third and fourth embodiments of the present invention One picture.
  • a polyacrylonitrile (PAN) polymer and silver nitrate (AgNO 3 , a purity of 99.999%, a first-class reagent) were mixed.
  • a spinning solution was prepared by dissolving 12 wt.% In solvent DMAc.
  • the content of the silver nitrate was configured to be 5wt.% Relative to the PAN.
  • the prepared spinning solution was transferred to a spinning nozzle pack and electrospun in a spinning atmosphere at 30 ° C. and a relative humidity of 60% so that the applied voltage was 25 kV, the distance between the spinning nozzle and the current collector was 20 cm, and the discharge amount was 0.05 cc / ghole per minute.
  • the applied voltage was 25 kV
  • the distance between the spinning nozzle and the current collector was 20 cm
  • the discharge amount was 0.05 cc / ghole per minute.
  • the Ag nanoweb layer thus prepared was formed by laminating PAN nanofibers containing 5 wt.% Of silver nitrate.
  • Strains used were inoculated with Staphylcoccus aureus ATCC 6538 (strain 1), a major cause of food poisoning, and Klebsiella pneumoniae ATCC 4352 (strain 2), a pneumococcal strain, on a 0.05% nonionic surfactant (Snogen). And bacteria cultured at 37 ° C. for 24 hours were used as inoculum.
  • the inoculated and cultured in the medium (# 1) with the Ag nanoweb layer applied in the present invention was inoculated in the medium without the Ag nanoweb layer (BLANK).
  • the bactericidal reduction rate was 99.9% than that of the culture.
  • the present invention provides a protective cover for a mobile terminal having an electromagnetic shielding, antibacterial or antenna function for receiving DMB.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Laminated Bodies (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

A protective cover for a portable terminal, according to the present invention, can block electronic waves generated by the portable terminal and carries out an antibiotic function of removing various kinds of bacteria on the portable terminal by comprising: a cover layer; an adhesion layer stacked on the inner surface of the cover layer; and a metal layer attached to the adhesion layer so as to carry out an electronic wave shielding function. In addition, the present invention can carry out a DMB reception antenna function when the metal layer is formed in a DMB reception antenna pattern.

Description

휴대 단말기용 보호 커버 및 그의 제조 방법Protective cover for mobile terminal and manufacturing method thereof
본 발명은 휴대 단말기 외면에 장착되어 외부의 충격이나 접촉으로부터 휴대 단말기를 보호하는 보호 커버에 관한 것으로, 보다 상세하게는 전자파 차폐, 항균 또는 DMB 수신용 안테나 기능을 갖는 휴대 단말기용 보호 커버에 관한 것이다. The present invention relates to a protective cover mounted on an outer surface of a portable terminal to protect the portable terminal from external impact or contact, and more particularly, to a protective cover for a portable terminal having an electromagnetic shielding, antibacterial or DMB receiving antenna function. .
일반적으로 휴대 단말기는 휴대가 가능하면서 음성 및 영상 통화 기능, 정보를 입·출력하는 기능 및 데이터를 저장할 수 있는 기능 등을 하나 이상 갖춘 휴대용 전자기기이다. In general, a portable terminal is a portable electronic device that is portable and has one or more functions such as voice and video calling, input and output of information, and a function of storing data.
이러한 휴대 단말기는 현재 기능이 다양화됨에 따라 예를 들어, 사진이나 동영상의 촬영, 음악이나 동영상 파일의 재생, 게임, 방송의 수신 등의 복잡한 기능들을 갖춘 멀티미디어 기기(Multimedia player) 형태로 구현되고 있다. Such portable terminals are being implemented in the form of a multimedia player having complex functions such as taking a picture or a video, playing a music or a video file, playing a game, or receiving a broadcast as the current functions are diversified. .
휴대 단말기에 DMB(Digital Multimedia Broadcasting) 수신기능을 가질 경우 지상파 DMB 수신을 위한 안테나를 구비하게 된다. 여기서, 지상파 DMB 수신을 위한 안테나가 양호한 수신 성능을 발휘하기 위해서는 단말기의 크기와 대비하여 비교적 큰 크기를 가져야 하고, 이에 따라 단말기에 착탈되거나 외부로 인출되는 외장형 안테나 구조를 가진다. When the portable terminal has a digital multimedia broadcasting (DMB) reception function, an antenna for terrestrial DMB reception is provided. Here, in order for the antenna for terrestrial DMB reception to exhibit good reception performance, the antenna has to have a relatively large size in comparison with the size of the terminal, and thus has an external antenna structure detachable from the terminal or drawn out to the outside.
하지만, 이와 같이 휴대 단말기에 외장형으로 설치되는 지상파 DMB 수신용 안테나는 사용시 외부로 인출해야 하므로 사용이 불편하고, 휴대 단말기로부터 상당한 크기로 돌출됨에 따라 단말기의 휴대에 불편함을 주게 되며, 휴대 단말기의 사용 과정에서 파손될 우려가 높아 항상 주의 깊게 다루어야 하는 문제가 있다.However, since the antenna for terrestrial DMB reception installed externally in the portable terminal must be drawn out when in use, it is inconvenient to use, and it is inconvenient to carry the terminal as it protrudes to a considerable size from the portable terminal. There is a high risk of breakage during use, there is a problem that must be handled with care at all times.
그리고, 휴대 단말기는 사용자가 항상 휴대하고 있기 때문에 휴대 단말기에서 발생되는 전자파가 인체에 그대로 전달되어 유해성이 문제가 되고 있다.In addition, since the portable terminal is always carried by the user, electromagnetic waves generated from the portable terminal are transmitted to the human body as it is, causing a problem.
또한, 휴대 단말기는 사용자가 손가락 등을 이용하여 터치하여 기기를 조작하기 때문에 휴대 단말기 표면에 각종 세균이 증식하여 건강에 위험을 초래하고 있다. In addition, in the portable terminal, since the user operates the device by touching it using a finger or the like, various germs multiply on the surface of the portable terminal, causing a danger to health.
종래의 휴대 단말기 보호커버는 등록실용신안공보 20-0377332(2005년02월21일)에 개시된 바와 같이, 내측면에 직물 내피가 부착되어 있는 불투명 합성수지와 투명 합성수지를 요구되는 형상으로 결합시켜 제작되어 휴대폰의 외표면을 보호하기 위해 휴대폰의 외관을 감싸는 보호 커버로서, 보호 커버는 불투명 합성수지와 불투명 합성수지의 직물 내피 사이에 전도성 금속 또는 전도성 금속물질을 갖는 전자파 차폐체가 적층부착되고, 불투명 합성수지의 외표면에는 전도성 금속판으로써 상기 전자파 차폐체와 접속되도록 불투명 합성수지를 관통하여 전자파 차폐체와 접속되도록 절곡, 파지되는 접속편을 갖는 복수 개의 접속판이 부착되도록 구성된다. The conventional mobile terminal protective cover is manufactured by combining an opaque synthetic resin and a transparent synthetic resin having a fabric inner skin attached to the inner surface thereof, as disclosed in Korean Utility Model Publication No. 20-0377332 (February 21, 2005). A protective cover that covers the exterior of the mobile phone to protect the external surface of the mobile phone, wherein the protective cover is laminated with an electromagnetic shield having a conductive metal or conductive metal material between the opaque synthetic resin and the fabric inner surface of the opaque synthetic resin, and the outer surface of the opaque synthetic resin And a plurality of connecting plates having a connecting piece that is bent and gripped to pass through the opaque synthetic resin so as to be connected to the electromagnetic shielding body as a conductive metal plate and connected to the electromagnetic shielding body.
이와 같은 종래의 휴대 단말기는 전자파 차폐체를 합성수지와 직물 내피 사이에 적층한 후 부착해야 하므로 공정이 복잡해지고, 이에 따라 제조비용이 증가하는 문제가 있다. The conventional portable terminal has a problem that the process is complicated because the electromagnetic shielding body should be attached after laminating it between the synthetic resin and the fabric endothelium, thereby increasing the manufacturing cost.
또한, 종래의 디엠비 안테나가 내장된 휴대전화 액세서리는 한국 공개특허공보 10-2009-0002516(2009년01월09일)에 개시된 바와 같이, 휴대전화 액세서리 본체와, 분자 구조적 특징으로 인해 전기를 통하는 성질을 가지는 전도성 고분자를 기질 섬유의 표면에 피복시킨 도전성 섬유를 도전체로써 사용하며, 오디오 및 비디오 신호가 포함된 디엠비 방송 신호를 수신하는 디엠비 안테나와, 도전성 섬유로 제조되고, 상기 휴대전화의 디엠비 신호 송수신부 및 상기 디엠비 안테나를 서로 연결시켜주는 기능을 수행하는 연결부로 구성된다.In addition, the conventional mobile phone accessories with a built-in DMB antenna, as disclosed in Korean Patent Laid-Open Publication No. 10-2009-0002516 (January 09, 2009), the mobile phone accessory body and the nature of the electrical properties due to the molecular structural features A conductive fiber having a conductive polymer coated on the surface of the substrate fiber as a conductor, and a DM antenna for receiving a DM broadcast signal including audio and video signals, and a conductive fiber, and a DM signal of the mobile phone Consists of a transceiver that performs the function of connecting the transceiver and the DMB antenna to each other.
이와 같은 종래의 디엠비 안테나는 액세서리 본체에 전도성 고분자를 기질 섬유의 표면에 피복시킨 도전성 섬유가 사용되기 때문에 도전성 금속물질을 직접 사용할 때에 비해 수신 성능이 저하되는 문제가 있다. Such a conventional DMB antenna has a problem in that reception performance is lowered when using a conductive metal material because the conductive fiber coated with the conductive polymer on the surface of the substrate fiber is used in the accessory body.
또한, 도전성 섬유를 안테나 패턴으로 직조하는 과정에서 기질 섬유에 피복된 전도성 고분자가 벗겨질 우려있고, 전도성 고분자 물질이 벗겨지면 단선되어 안테나로서의 기능을 하지 못하는 문제가 발생된다. In addition, in the process of weaving the conductive fiber into the antenna pattern, the conductive polymer coated on the substrate fiber may be peeled off, and when the conductive polymer material is peeled off, the conductive polymer may be disconnected and thus fail to function as an antenna.
본 발명의 목적은 커버층의 내면에 전도성 금속층을 구비하여 휴대 단말기에서 발생되는 전자파를 차폐할 수 있는 휴대 단말기용 보호 커버를 제공하는 것이다. SUMMARY OF THE INVENTION An object of the present invention is to provide a protective cover for a mobile terminal capable of shielding electromagnetic waves generated from the mobile terminal by providing a conductive metal layer on an inner surface of the cover layer.
본 발명의 다른 목적은 커버층 내면에 은사 또는 은 합연사를 구비하여 전자파 차폐에 더하여 항균 기능을 수행할 수 있는 휴대 단말기용 보호 커버를 제공하는 것이다.Another object of the present invention is to provide a protective cover for a mobile terminal capable of providing antimicrobial function in addition to electromagnetic shielding by providing a silver or silver-bonded yarn on the inner surface of the cover layer.
본 발명의 또 다른 목적은 커버층의 내면에 형성되는 금속층을 안테나 패턴으로 형성하여 DMB 수신용으로 사용함으로써, 휴대 단말기 내에 외장형 안테나를 설치할 필요가 없어 사용이 편리하고 휴대 단말기를 더욱 슬림화할 수 있는 휴대 단말기용 보호 커버를 제공하는 것이다. Still another object of the present invention is to form a metal layer formed on the inner surface of the cover layer as an antenna pattern and use it for DMB reception, so that there is no need to install an external antenna in the portable terminal, which makes it convenient to use and can slim down the portable terminal. A protective cover for a mobile terminal is provided.
본 발명의 또 다른 목적은 전도성 금속으로 이루어지는 금속사를 이용하여 전도성 합연사를 제조함으로써, 안테나 성능을 향상시킬 수 있고, 금속사가 변형되거나 끊어지는 현상을 방지할 수 있어 안테나 패턴의 단선을 방지할 수 있는 휴대 단말기용 보호 커버를 제공하는 것이다. Still another object of the present invention is to manufacture a conductive twisted yarn using a metal yarn made of a conductive metal, thereby improving antenna performance and preventing the metal yarn from being deformed or broken, thereby preventing disconnection of the antenna pattern. It is to provide a protective cover for a portable terminal.
본 발명의 또 다른 목적은 커버층의 내면에 Ag 나노 물질이 포함된 방사용액을 전기방사하여 Ag 나노 웹층을 형성함으로써, 휴대 단말기에서 발생되는 전자파를 차폐함과 아울러 항균 기능을 하고, 혈액순환을 원활하게 하면서 원적외선 방사하여 건강을 증진시킬 수 있는 휴대 단말기용 보호 커버 및 그의 제조 방법을 제공하는 것이다.Still another object of the present invention is to form an Ag nanoweb layer by electrospinning a spinning solution containing Ag nanomaterials on the inner surface of the cover layer, thereby shielding electromagnetic waves generated from the mobile terminal, and also have an antibacterial function and improve blood circulation. The present invention provides a protective cover for a portable terminal and a method of manufacturing the same, which can smoothly improve the health by far-infrared radiation.
본 발명의 또 다른 다른 목적은 방사용액에 안료를 추가함으로써, 외부로 노출되는 Ag의 산화 현상이 보이지 않도록 하여 디자인을 아름답게 할 수 있는 휴대 단말기의 보호 커버 및 그의 제조 방법을 제공하는 것이다.Still another object of the present invention is to provide a protective cover of a mobile terminal and a method of manufacturing the same, by adding a pigment to the spinning solution, thereby preventing the oxidation of Ag exposed to the outside and making the design beautiful.
본 발명의 또 다른 목적은 커버층에 전도성 금속판을 부착하여 전자파를 차폐하고, 전도성 금속판에 Ag 나노 물질이 포함된 방사용액을 전기방사하여 Ag 나노 웹층을 형성하여 항균 기능을 수행하는 휴대 단말기용 보호 커버 및 그의 제조 방법을 제공하는 것이다.Still another object of the present invention is to attach a conductive metal plate to the cover layer to shield electromagnetic waves, and to protect the mobile terminal to perform an antibacterial function by electrospinning a spinning solution containing Ag nanomaterials on the conductive metal plate to form an Ag nanoweb layer. It is to provide a cover and a method of manufacturing the same.
상기 목적을 달성하기 위하여, 본 발명의 휴대 단말기용 보호 커버는 커버층과, 상기 커버층의 내면에 적층되는 접착층과, 상기 접착층에 부착되어 전자파 차폐 기능을 하는 금속층을 포함한다. In order to achieve the above object, the protective cover for a mobile terminal of the present invention includes a cover layer, an adhesive layer laminated on the inner surface of the cover layer, and a metal layer attached to the adhesive layer to serve as an electromagnetic shielding function.
본 발명의 금속층은 전도성 금속 박막으로 형성되거나, 와이어 형태로 형성되고, 상호 직교되게 배열되어 메쉬 형태로 형성될 수 있다. The metal layer of the present invention may be formed of a conductive metal thin film, or may be formed in the form of a wire, or may be arranged orthogonal to each other to form a mesh.
본 발명의 금속층은 항균 성능을 가질 수 있도록 순은(Ag) 또는 은(Ag)이 함유된 은 합금으로 형성될 수 있다.The metal layer of the present invention may be formed of a silver alloy containing pure silver (Ag) or silver (Ag) to have antibacterial performance.
본 발명의 금속층은 이중 금속사로 형성되고, 상기 이중 금속사는 강도가 은(Ag)보다 높고 연신율은 은과 동일하거나 은보다 높은 중심 금속층과, 상기 중심 금속층의 외면에 감싸지는 은(Ag)층을 포함할 수 있다.The metal layer of the present invention is formed of a double metal yarn, wherein the double metal yarn has a center metal layer having a strength higher than silver (Ag) and an elongation equal to or higher than silver, and a silver (Ag) layer wrapped on an outer surface of the center metal layer. It may include.
본 발명의 금속층은 전도성 합연사로 형성되고, 상기 전도성 합연사는 합성섬유 또는 천연섬유로 형성되는 제1섬유사와, 상기 제1섬유사의 외주면에 나선 형태로 감겨지고 항균성 및 전도성을 갖는 금속사와, 한 가닥 이상의 금속사가 감겨진 제1섬유사와 합연되는 한 가닥 이상의 제2섬유사를 포함할 수 있다.The metal layer of the present invention is formed of a conductive twisted yarn, the conductive twisted yarn is a first fiber yarn formed of synthetic fibers or natural fibers, a metal yarn wound in a spiral form on the outer circumferential surface of the first fiber yarn and having an antimicrobial and conductivity, and It may include one or more strands of the second fiber yarn that is joined with the first fiber yarn wound more than the strand of metal yarn.
본 발명의 휴대 단말기용 보호 커버는 수지 재질의 커버층과, 상기 커버층의 내면에 부착되는 접착층과, 상기 접착층에 부착되어 전자파 차폐 기능을 하는 금속층과, 상기 금속층에 적층되어 금속층을 보호하는 섬유층을 포함한다. The protective cover for a mobile terminal of the present invention includes a cover layer made of a resin, an adhesive layer attached to an inner surface of the cover layer, a metal layer attached to the adhesive layer to provide electromagnetic shielding, and a fiber layer laminated on the metal layer to protect the metal layer. It includes.
본 발명의 휴대 단말기용 보호 커버는 커버층과, 상기 커버층의 내면에 적층되고 Ag 나노물질이 함유된 방사용액을 전기 방사하여 형성되는 Ag 나노 웹층을 포함할 수 있다.The protective cover for a mobile terminal of the present invention may include a cover layer and an Ag nanoweb layer laminated on an inner surface of the cover layer and formed by electrospinning a spinning solution containing Ag nanomaterials.
본 발명의 방사용액은 Ag 나노물질, 전기 방사 가능한 고분자 물질 및 용매가 일정 비율로 혼합되어 형성될 수 있다. The spinning solution of the present invention may be formed by mixing a Ag nanomaterial, an electrospinable polymer material and a solvent in a predetermined ratio.
본 발명의 방사용액은 Ag 산화 현상이 보이지 않도록 하는 안료가 더 포함할 수 있다.The spinning solution of the present invention may further comprise a pigment to prevent Ag oxidation phenomenon.
본 발명의 보호 커버는 커버층과, 상기 커버층의 내면에 적층되는 전도성 금속층과, 상기 전도성 금속층에 적층되고 Ag 나노물질이 함유된 방사용액을 전기 방사하여 형성되는 Ag 나노 웹층을 포함한다.The protective cover of the present invention includes a cover layer, a conductive metal layer laminated on an inner surface of the cover layer, and an Ag nanoweb layer formed by electrospinning a spinning solution stacked on the conductive metal layer and containing Ag nanomaterials.
본 발명의 전도성 금속층은 전도성 금속판으로 형성되거나, 와이어 형태로 제조한 후 상호 직교되게 배열한 메쉬 형태로 형성될 수 있다.The conductive metal layer of the present invention may be formed of a conductive metal plate, or may be manufactured in a wire form and then formed in a mesh form arranged perpendicularly to each other.
또한, 본 발명은 커버층을 준비하는 단계; 및 Ag 나노물질이 함유된 방사용액을 전기 방사하여 상기 커버층의 내면에 적층되는 Ag 나노 웹층을 형성하는 단계;를 포함하는 것을 특징으로 하는 휴대 단말기용 보호 커버의 제조 방법을 제공한다.In addition, the present invention comprises the steps of preparing a cover layer; And electrospinning the spinning solution containing the Ag nanomaterial to form an Ag nanoweb layer laminated on the inner surface of the cover layer. It provides a method for manufacturing a protective cover for a mobile terminal.
상기한 바와 같이, 본 발명의 휴대 단말기용 보호 커버는 커버층의 내면에 전도성 금속층을 구비하여 휴대 단말기에서 발생되는 전자파를 차폐할 수 있다. As described above, the protective cover for a mobile terminal of the present invention may include a conductive metal layer on an inner surface of the cover layer to shield electromagnetic waves generated from the mobile terminal.
또한, 본 발명의 본 발명의 휴대 단말기용 보호 커버는 커버층 내면에 은사 또는 은 합연사를 구비하여 전자파 차폐뿐만 아니라 항균 기능을 수행할 수 있다. In addition, the protective cover for a mobile terminal of the present invention of the present invention may be provided with a silver or silver-bonded yarn on the inner surface of the cover layer can perform an antimicrobial function as well as electromagnetic shielding.
또한, 본 발명의 휴대 단말기용 보호 커버는 커버층의 내면에 형성되는 금속층을 안테나 패턴으로 형성하여 DMB 수신용으로 사용함으로써, 휴대 단말기 내에 외장형 안테나를 설치할 필요가 없어 사용이 편리하고 휴대 단말기를 더욱 슬림화할 수 있다.In addition, the protective cover for a mobile terminal of the present invention forms a metal layer formed on the inner surface of the cover layer as an antenna pattern and uses the same for DMB reception, thereby eliminating the need to install an external antenna in the mobile terminal, thus making the mobile terminal more convenient. It can be slim.
또한, 본 발명의 휴대 단말기용 보호 커버는 전도성 금속으로 이루어지는 금속사를 이용하여 전도성 합연사를 제조함으로써, 안테나 성능을 향상시킬 수 있고, 전도성 합연사를 제조할 때 섬유사에 금속사를 감는 1차공정의 방향과 이러한 합연사와 합연사 또는 합연사와 섬유사를 연사하는 2차공정의 방향을 동일하게 하여 섬유사 속으로 금속사가 삽입되는 구조를 만들 수 있어 금속사가 변형되거나 끊어지는 현상을 방지할 수 있어 안테나 패턴의 단선을 방지할 수 있다.In addition, the protective cover for a mobile terminal of the present invention can improve the performance of the antenna by manufacturing a conductive twisted yarn using a metal yarn made of a conductive metal, and wound the metal yarn on the fiber yarn when manufacturing the conductive twisted yarn 1 The direction of the secondary process and the direction of the secondary process of twisting the twisted yarn and the twisted yarn or the twisted yarn and the fiber yarn can be made the same to create a structure in which the metal yarn is inserted into the fiber yarn. Since it can prevent, disconnection of an antenna pattern can be prevented.
그리고, 본 발명의 휴대 단말기용 보호 커버는 커버층의 내면에 Ag 나노물질이 함유된 방사용액을 전기방사하여 나노 웹층을 형성함으로써, 휴대 단말기에서 발생되는 전자파를 차폐함과 아울러 휴대 단말기의 표면에 묻어있는 각종 세균을 제거하는 항균 기능을 수행하며, 혈액순환을 원활하게 하면서 원적외선 방사한다.In addition, the protective cover for a mobile terminal of the present invention forms a nano web layer by electrospinning a spinning solution containing Ag nanomaterials on the inner surface of the cover layer, thereby shielding electromagnetic waves generated from the mobile terminal and on the surface of the mobile terminal. It performs antibacterial function to remove various germs and radiates far infrared rays while smoothing blood circulation.
또한, 본 발명의 휴대 단말기용 보호 커버는 방사용액에 안료를 추가함으로써, 디자인을 아름답게 하고 외부로 노출되는 Ag의 산화현상이 보이지 않도록 할 수 있다. In addition, the protective cover for a mobile terminal according to the present invention can add a pigment to the spinning solution, thereby making the design beautiful and preventing the oxidation of Ag exposed to the outside.
또한, 본 발명의 휴대 단말기용 보호 커버는 커버층에 전도성 금속판을 부착하여 전자파를 차폐하고, 전도성 금속판에 Ag 나노 물질이 포함된 방사용액을 전기방사하여 Ag 나노 웹층을 형성함으로서, 항균 기능을 수행하면서 전자파 차폐성능을 향상시킬 수 있다. In addition, the protective cover for a mobile terminal according to the present invention attaches a conductive metal plate to the cover layer to shield electromagnetic waves, and performs an antibacterial function by forming an Ag nanoweb layer by electrospinning a spinning solution containing Ag nanomaterials on the conductive metal plate. While the electromagnetic shielding performance can be improved.
도 1은 본 발명의 제1실시예에 따른 보호 커버가 장착된 휴대 단말기의 사시도이다. 1 is a perspective view of a portable terminal equipped with a protective cover according to a first embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 보호 커버의 단면도이다. 2 is a cross-sectional view of a protective cover according to an embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 금속층의 평면도이다. 3 is a plan view of a metal layer according to an embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따른 금속층에 안테나 패턴이 형성된 평면도이다.4 is a plan view in which an antenna pattern is formed on a metal layer according to an embodiment of the present invention.
도 5는 본 발명의 다른 실시예에 따른 금속층에 안테나 패턴이 형성된 평면도이다.5 is a plan view in which an antenna pattern is formed on a metal layer according to another exemplary embodiment of the present invention.
도 6은 본 발명의 일 실시예에 따른 금속층으로 사용되는 이중 금속사의 단면도이다. 6 is a cross-sectional view of a double metal yarn used as a metal layer according to an embodiment of the present invention.
도 7은 본 발명의 일 실시예에 따른 금속층으로 사용되는 전도성 합연사의 측면도이다.7 is a side view of a conductive twisted yarn used as a metal layer according to an embodiment of the present invention.
도 8 및 도 9는 본 발명의 일 실시예에 따른 전도성 합연사의 제조공정을 나타낸 공정 순서도이다.8 and 9 is a process flow chart showing a manufacturing process of the conductive twisted yarn according to an embodiment of the present invention.
도 10은 본 발명의 제2실시예에 따른 보호 커버의 단면도이다. 10 is a cross-sectional view of a protective cover according to a second embodiment of the present invention.
도 11은 본 발명의 제2실시예에 따른 보호 커버의 섬유층과 금속층이 일체로 직조되는 형태를 나타낸 단면도이다.11 is a cross-sectional view showing a form in which the fiber layer and the metal layer of the protective cover according to the second embodiment of the present invention are integrated together.
도 12는 본 발명의 제3실시예에 따른 보호 커버의 단면도이다. 12 is a cross-sectional view of a protective cover according to a third embodiment of the present invention.
도 13은 본 발명의 제4실시예에 따른 보호 커버의 단면도이다.13 is a cross-sectional view of a protective cover according to a fourth embodiment of the present invention.
도 14는 본 발명의 제4실시예에 따른 메쉬 타입 금속층의 평면도이다. 14 is a plan view of a mesh type metal layer according to a fourth embodiment of the present invention.
도 15는 본 발명의 Ag 나노 웹층을 형성하는 전기 방사장치의 구성도이다.15 is a configuration diagram of an electrospinning apparatus for forming an Ag nanoweb layer of the present invention.
도 16a 및 도 16b는 본 발명의 제3 및 제4실시예에 따라 Ag 나노 웹층이 존재하는 배지 또는 존재하지 않는 배지에 황색포도상구균을 접종하여 항균력 테스트를 수행하기 위하여 배양한 상태를 촬영한 사진이다.Figures 16a and 16b is a photograph of a state incubated to perform the antibacterial test by inoculating Staphylococcus aureus in the medium or the medium without the Ag nanoweb layer in accordance with the third and fourth embodiments of the present invention to be.
도 17a 및 도 17b는 본 발명의 제3 및 제4실시예에 따라 Ag 나노 웹층이 존재하는 배지 또는 존재하지 않는 배지에 폐렴막대균을 접종하여 항균력 테스트를 수행하기 위하여 배양한 상태를 촬영한 사진이다.17A and 17B are photographs showing the cultured state for inoculation of pneumococcal pneumoniae inoculated into the medium containing or without the Ag nanoweb layer according to the third and fourth embodiments of the present invention to perform an antimicrobial test. to be.
이하, 첨부된 도면들을 참조하여 본 발명에 따른 실시예를 상세히 설명한다. 이 과정에서 도면에 도시된 구성요소의 크기나 형상 등은 설명의 명료성과 편의상 과장되게 도시될 수 있다. 또한, 본 발명의 구성 및 작용을 고려하여 특별히 정의된 용어들은 사용자, 운용자의 의도 또는 관례에 따라 달라질 수 있다. 이러한 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 한다. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. In this process, the size or shape of the components shown in the drawings may be exaggerated for clarity and convenience of description. In addition, terms that are specifically defined in consideration of the configuration and operation of the present invention may vary depending on the intention or custom of the user or operator. Definitions of these terms should be made based on the contents throughout the specification.
도 1은 본 발명의 일 실시예에 따른 보호 커버가 장착된 휴대 단말기의 사시도이고, 도 2는 본 발명의 제1실시예에 따른 보호 커버의 단면도이다. 1 is a perspective view of a portable terminal equipped with a protective cover according to an embodiment of the present invention, Figure 2 is a cross-sectional view of a protective cover according to a first embodiment of the present invention.
도 1을 참조하면, 본 발명의 일 실시예에 따른 휴대 단말기는 전면에 디스플레이 윈도우(110) 및 터치패널이 설치되는 단말기 본체(100)와, 단말기 본체(100)의 외면에 감싸지게 설치되고 디스플레이 윈도우(110)가 개방될 수 있도록 개폐 가능한 구조를 갖는 보호 커버(200)를 포함한다. Referring to FIG. 1, a portable terminal according to an exemplary embodiment of the present invention includes a terminal main body 100 in which a display window 110 and a touch panel are installed on a front surface thereof, and is installed to be wrapped around an outer surface of the terminal main body 100. It includes a protective cover 200 having a structure that can be opened and closed so that the window 110 can be opened.
본 실시예에서 기술되는 휴대 단말기에는, 휴대폰, 스마트폰(Smart Phone), 노트북 컴퓨터(Notebook Computer), 디지털방송용 단말기, PDA(Personal Digital Assistants), PMP(Portable Multimedia Player), 네비게이션 등 휴대 가능한 전자기기는 어떠한 단말기도 적용이 가능하다. The portable terminal described in the present embodiment includes a portable electronic device such as a mobile phone, a smart phone, a notebook computer, a digital broadcasting terminal, a personal digital assistant (PDA), a portable multimedia player (PMP), and a navigation device. Any terminal can be applied.
보호 커버(200)는 휴대 단말기(100)의 후면에 결합되는 고정부(210)와, 고정부(210)에 개폐 가능하게 연장되어 휴대 단말기(100)의 전면을 덮어주는 덮개부(220)와, 고정부(210)와 덮개부(220) 사이를 개폐 가능하게 연결하는 연결부(230)를 포함한다. The protective cover 200 includes a fixing part 210 coupled to the rear of the mobile terminal 100, a cover part 220 extending openably to the fixing part 210 to cover the front of the mobile terminal 100, and The connection part 230 may be connected between the fixing part 210 and the cover part 220 to be opened and closed.
이러한 보호 커버(200)는 도 2에 도시된 바와 같이, 커버의 강도를 유지하는 커버층(50)과, 커버층(50)의 내면에 부착되는 접착층(60)과, 접착층(60)에 접착되고 전자파 차폐 가능한 도전성 금속으로 형성되는 금속층(70)을 포함한다. As shown in FIG. 2, the protective cover 200 is attached to the cover layer 50 which maintains the strength of the cover, the adhesive layer 60 attached to the inner surface of the cover layer 50, and the adhesive layer 60. And a metal layer 70 formed of a conductive metal capable of shielding electromagnetic waves.
여기에서, 금속층(70)은 전기 전도성이 우수한 Ni, Cu, Al 등의 전기 전도성 금속 및 이들의 합금이 사용될 수 있다. Here, the metal layer 70 may be an electrically conductive metal such as Ni, Cu, Al, and the like and alloys thereof having excellent electrical conductivity.
이러한 금속층(70)은 전도성 금속 박막으로 형성될 수 있고, 도 3에 도시된 바와 같은 전도성 금속을 두께가 얇은 와이어 형태로 제조한 후 메쉬 형태로 배열하여 접착층(60)에 접착되는 구조를 가질 수 있다. The metal layer 70 may be formed of a conductive metal thin film, and may have a structure in which a conductive metal as shown in FIG. 3 is manufactured in a thin wire form and then arranged in a mesh form to be bonded to the adhesive layer 60. have.
그리고, 금속층(70)은 항균성을 부여하기 위해 순은(Ag) 또는 은(Ag)이 함유된 전도성을 가질 수 있는 은합금을 와이어 형태로 제조한 은사가 사용될 수 있다. 즉, 은(Ag) 또는 은 합금을 인발 가공에 의해 와이어 형태로 제조한 후 와이어를 상호 직교되게 배열하여 메쉬 형태로 제조한다. 순은(Ag) 또는 은 합금을 사용하여 금속층을 형성하게 되면 은(Ag)의 고유 성질인 항균 기능 및 전자파 차폐가 가능하다. In addition, in order to impart antimicrobiality, the metal layer 70 may be formed of silver, which may have a conductivity containing pure silver (Ag) or silver (Ag), in the form of a wire. That is, silver (Ag) or silver alloy is manufactured in the form of a wire by drawing, and then wires are arranged to be orthogonal to each other to produce a mesh. Forming a metal layer using pure silver (Ag) or a silver alloy enables antimicrobial function and electromagnetic shielding, which are inherent properties of silver (Ag).
본 실시예의 금속층(70)의 다른 실시예로서, DMB 수신용 안테나 역할을 수행할 경우 금속층(70)은 안테나 패턴으로 형성될 수 있다.As another embodiment of the metal layer 70 of the present embodiment, the metal layer 70 may be formed in an antenna pattern when serving as an antenna for receiving DMB.
즉, 금속층(70)은 도 4에 도시된 바와 같이, DMB 안테나와 동일한 안테나 패턴을 갖도록 패턴 형태로 형성되는 안테나부(310)와, 안테나부(310)의 하측에 일정 간격을 두고 배열되어 항균 기능 및 전자파 차폐 기능을 수행하는 전자파 차폐부(320)를 포함한다. That is, as shown in Figure 4, the metal layer 70, the antenna portion 310 is formed in a pattern form to have the same antenna pattern as the DMB antenna, and is arranged at a predetermined interval on the lower side of the antenna portion 310 antibacterial Electromagnetic shielding unit 320 to perform the function and the electromagnetic shielding function.
안테나부(310)의 양쪽 끝 부분에는 휴대 단말기와 전기적으로 연결되는 연결단자(330)가 형성된다. 이러한 연결단자(330)의 연결구조는 안테나부의 연결단자(330)에 커넥터를 설치하고, 이 커넥터를 휴대 단말기에 설치된 소켓에 삽입하여 연결할 수 있고, 휴대 단말기를 제조하는 과정에서 연결단자(330)와 휴대 단말기에 일체로 연결되는 구조를 가질 수 있으며, 다양한 연결구조가 가능하다. Connection terminals 330 electrically connected to the portable terminal are formed at both ends of the antenna unit 310. The connection structure of the connection terminal 330 is to install a connector in the connection terminal 330 of the antenna unit, can be connected by inserting the connector into the socket installed in the mobile terminal, the connection terminal 330 in the process of manufacturing the mobile terminal And may be integrally connected to the mobile terminal, and various connection structures are possible.
그리고, 다른 실시예에 따른 금속층(70)은 도 5에 도시된 바와 같이, 커버층(50)의 전체면에 걸쳐 안테나 패턴 형태로 형성되어 안테나의 크기를 극대화하여 수신성능을 향상시키는 구조로도 적용이 가능하다. 이러한 안테나 패턴은 휴대 단말기의 수신 능력에 따라 다양한 형태로 형성할 수 있다. In addition, the metal layer 70 according to another embodiment is formed in the form of an antenna pattern over the entire surface of the cover layer 50, as shown in Figure 5 to maximize the size of the antenna to improve the reception performance Application is possible. The antenna pattern may be formed in various forms according to the reception capability of the mobile terminal.
이러한 다른 실시예에 따른 전도성 합연사 역시 섬유층의 전체면에 안테나 패턴 형태로 형성되면 안테나 기능뿐만 아니라 항균성 및 전자파 차폐 기능을 동시에 수행할 수 있다.If the conductive twisted yarn according to another embodiment of the present invention is also formed in the form of an antenna pattern on the entire surface of the fiber layer, it may simultaneously perform an antimicrobial and electromagnetic shielding function as well as an antenna function.
그리고, 금속층은 도 6에 도시된 바와 같이, 강도를 강화시키고 비용을 제조코스트 절감을 위해 이중 구조를 갖는 이중 금속사(80)로 제조될 수 있다. 즉, 이중 금속사(80)는 강도가 은(Ag)보다 높고 연신율은 은과 비슷한 중심 금속층(82)과, 중심 금속층(82)의 외면에 감싸지는 은(Ag)층(84)을 포함한다. And, as shown in Figure 6, the metal layer may be made of a double metal yarn 80 having a double structure to enhance the strength and reduce the cost of manufacturing costs. That is, the double metal yarn 80 includes a central metal layer 82 having a higher strength than silver (Ag) and elongation similar to silver, and a silver (Ag) layer 84 wrapped on the outer surface of the central metal layer 82. .
여기에서, 중심 금속층(82)은 전도성을 갖는 Cu 또는 Cu-Zn 합금 등이 사용될 수 있다. Here, the central metal layer 82 may be a conductive Cu or Cu-Zn alloy or the like.
이와 같이, 이중 금속사(80)는 상호 직교하게 배열하여 메쉬 형태로 제조한 후 접착층(60)에 의해 커버층(50)에 부착된다. 이러한 이중 금속사(80)의 경우 은 고유의 성질인 항균성능을 부여할 수 있어, 전자파 차폐는 물론 항균 기능을 수행할 수 있다. As such, the double metal yarns 80 are arranged in a mutually orthogonal manner to form a mesh and then attached to the cover layer 50 by the adhesive layer 60. In the case of such a double metal yarn (80) can be given an antimicrobial performance, which is a unique property of silver, it can perform an antibacterial function as well as electromagnetic shielding.
그리고, 금속층(70)은 전도성 합연사로 제조될 수도 있다. 즉, 전도성 합연사(300)는 도 7에 도시된 바와 같이, 제1섬유사(10)와, 제1섬유사(10)의 외주면에 나선 형태로 감겨지고 항균성 및 전도성을 갖는 금속사(20)와, 한 가닥 이상의 금속사(20)가 감겨진 제1섬유사(10)와 합연되는 한 가닥 이상의 제2섬유사(40)를 포함한다. In addition, the metal layer 70 may be made of conductive twisted yarn. That is, the conductive twisted yarn 300 is wound in a spiral form on the outer circumferential surface of the first fiber yarn 10 and the first fiber yarn 10, as shown in FIG. And one or more second fiber yarns 40 joined together with the first fiber yarn 10 on which one or more metal yarns 20 are wound.
여기에서, 금속사(20)는 전자파 차폐 성능을 가질 경우 알루미늄이나 구리 등의 전도성 금속이 사용될 수 있고, 항균 기능을 겸할 경우 항균성을 가질 수 있도록 순은(Ag) 또는 은 합금이 사용될 수 있다. Here, the metal yarn 20 may be a conductive metal such as aluminum or copper may be used when the electromagnetic wave shielding performance, and pure silver (Ag) or a silver alloy may be used to have antimicrobial properties when combined with the antimicrobial function.
본 실시예에 따른 전도성 합연사는 금속사(20)가 변형되거나 끊어지는 현상을 방지할 수 있는 구조를 갖는다. The conductive twisted yarn according to the present embodiment has a structure capable of preventing the metal yarn 20 from being deformed or broken.
이와 같이, 구성되는 일 실시예에 따른 전도성 합연사 제조공정은 도 8 및 도 9에 도시된 바와 같이, 심사로 사용되는 제1섬유사(10)의 외주면에 금속사(20)를 일방향으로 다수의 꼬임수(T/M)가 되도록 감아서 1차 합연사(30)를 만드는 제1공정과, 도 7에 도시된 바와 같이, 한 가닥 이상의 1차 합연사(30)와 한 가닥 이상의 제2섬유사(40)를 연사하여 2차 합연사를 제조하는 제2공정을 포함한다. As such, in the manufacturing process of the conductive twisted yarn according to the embodiment, as shown in FIGS. 8 and 9, a plurality of metal yarns 20 are formed in one direction on the outer circumferential surface of the first fiber yarn 10 used as the screening. The first step of forming the primary twisted yarn 30 by winding to a twist number (T / M) of, and as shown in Figure 7, one or more strands of the primary twisted yarn 30 and one or more strands And a second process of twisting the fiber yarn 40 to produce a secondary twisted yarn.
제1섬유사(10) 및 제2섬유사(40)는 재봉사로 사용할 수 있는 충분한 강도를 갖는 천연섬유나 합성섬유 중 어느 하나가 사용될 수 있다. As the first fiber yarn 10 and the second fiber yarn 40, any one of natural fibers and synthetic fibers having sufficient strength to be used as sewing thread may be used.
천연섬유는 예를 들어, 한지, PLA(polylactic acid), 면, 마, 모, 견 중의 어느 하나로 이루어진 섬유를 사용할 수 있다. For example, the natural fiber may be made of any one of Hanji, polylactic acid (PLA), cotton, hemp, wool, and silk.
합성섬유는 예를 들어, 나일론, 폴리에스테르계, 폴리염화비닐계, 폴리아크릴로니트릴계, 폴리아미드계, 폴리올레핀계, 폴리우레탄계, 폴리플로오르에틸렌계 중의 어느 하나로 이루어진 섬유를 사용할 수 있다. As the synthetic fiber, for example, a fiber made of any one of nylon, polyester, polyvinyl chloride, polyacrylonitrile, polyamide, polyolefin, polyurethane, and polyfluoroethylene can be used.
더욱이, 합성섬유는 다음과 같은 중합체를 사용하여 얻어진 섬유를 사용할 수 있다.Furthermore, the synthetic fiber can use the fiber obtained using the following polymer.
- 폴리에틸렌계 수지, 예를 들면, 저밀도 폴리에틸렌 수지(LDPE), 초저밀도 폴리에틸렌 수지(LLDPE), 고밀도 폴리에틸렌(HDPE), 에틸렌-비닐아세테이트 수지 (EVA), 이의 공중합체 등Polyethylene-based resins such as low density polyethylene resins (LDPE), ultra low density polyethylene resins (LLDPE), high density polyethylene (HDPE), ethylene-vinylacetate resins (EVA), copolymers thereof, and the like.
- 폴리스티렌계 수지, 예를 들면, HIPS, GPPS, SAN 등Polystyrene-based resins such as HIPS, GPPS, SAN, etc.
- 폴리프로필렌계 수지, 예를 들면, HOMO PP, RANDOM PP, 이의 공중합체Polypropylene-based resins, for example HOMO PP, RANDOM PP, copolymers thereof
- 투명 또는 일반 ABS(아크릴로니트릴-부타디엔-스티렌 삼원공중합체)Transparent or ordinary ABS (acrylonitrile-butadiene-styrene terpolymer)
- 경질 PVC-Rigid PVC
- 엔지니어링 플라스틱, 예를 들면, 나일론, PRT, PET, POM(아세탈), PC, 우레탄, 분체수지, PMMA, PES, 등 Engineering plastics such as nylon, PRT, PET, POM (acetal), PC, urethane, powder resin, PMMA, PES, etc.
또한, 제1섬유사(10) 및 제2섬유사(40)는 위에서 설명한 천연섬유나 합성섬유 이외에 심사로 사용할 수 있는 어떠한 섬유사도 사용이 가능하다. In addition, the first fiber yarn 10 and the second fiber yarn 40 can be used any fiber yarn that can be used as a screening in addition to the natural fibers or synthetic fibers described above.
금속사(20)는 항균성을 가질 수 있도록 순은(Ag) 또는 은(Ag)이 함유되고 전도성을 가질 수 있는 은합금 또는 알루미늄, 구리 등 전도성 금속이 사용될 수 있다. The metal yarn 20 may be a silver alloy or aluminum, copper, or a conductive metal containing pure silver (Ag) or silver (Ag) and having conductivity so as to have antibacterial properties.
제1섬유사(10)의 외주면에 금속사(20)를 감을 때 금속사(20)의 꼬임수(T/M)는 정해진 공식 꼬임수(T/M) 계산치보다 높은 꼬임수(T/M)을 주고, 금속사(20)는 제1섬유사(10)의 외주면에 코일 스프링과 동일한 나선형태로 감아진다. When winding the metal yarn 20 on the outer circumferential surface of the first fiber yarn 10, the number of twists (T / M) of the metal yarn 20 is higher than the prescribed formula number (T / M) calculated twist (T / M) ), The metal yarn 20 is wound on the outer circumferential surface of the first fiber yarn 10 in the same spiral shape as the coil spring.
일 예로, 금속사(20)의 꼬임수(T/M)는 600~1500T/M으로 설정하여 높은 꼬임수를 가질 수 있도록 한다. As an example, the twist count (T / M) of the metal yarn 20 is set to 600 to 1500T / M so as to have a high twist count.
제1공정에서 제조된 1차 합연사(30)의 금속사(20)가 감기는 방향과 제2공정에서 1차 합연사(30)와 섬유사(40)를 연사할 때의 방향은 동일한 방향으로 작업을 진행하면 금속사(20)가 섬유사(40) 속으로 들어간 형태로 되어 금속사(20)가 섬유사(40)의 외부로 돌출되지 않는다. The direction in which the metal yarn 20 of the primary twisted yarn 30 manufactured in the first step is wound and the direction when the primary twisted yarn 30 and the fiber yarn 40 are twisted in the second step is the same direction. When the work proceeds to form the metal yarn 20 into the fiber yarn 40, the metal yarn 20 does not protrude out of the fiber yarn 40.
즉, 본 발명의 전도성 합연사는 1차 공정에서 제1섬유사(10)의 외주면에 금속사(20)가 설정치 이상의 꼬임수(T/M)를 갖고, 코일 스프링과 같이 나선 형태로 감아주기 때문에 제1섬유사(10)에 신축이 발생될 때 금속사(20)가 코일 스프링과 동일한 기능으로 이완 및 수축되므로 금속사(20)에 변형이 발생되는 것을 막을 수 있다. That is, since the conductive twisted yarn of the present invention has a twist number T / M greater than or equal to a predetermined value on the outer circumferential surface of the first fiber yarn 10 in the first step, it is wound in a spiral form like a coil spring. When the stretching occurs in the first fiber yarn 10, the metal yarn 20 is relaxed and contracted in the same function as the coil spring, thereby preventing the deformation of the metal yarn 20.
그리고, 2차 공정에서 하나 이상의 합연사(30)와 하나 이상의 제2섬유사(40)를 합사할 때 금속사(20)가 감기는 방향과 동일한 방향으로 감아주기 때문에 금속사(20)가 제2섬유사(40)의 내부로 들어간 구조가 되어 금속사(20)가 제2섬유사(40)의 외부로 돌출되는 것을 방지한다.In addition, when the at least one of the twisted yarn 30 and at least one second fiber yarn 40 in the secondary process, the metal yarn 20 is wound in the same direction as the winding direction of the metal yarn 20. It becomes a structure that went into the two fiber yarn 40 to prevent the metal yarn 20 from protruding to the outside of the second fiber yarn (40).
따라서, 본 실시예에 따른 금속사가 삽입된 전도성 합연사는 섬유층에 일체로 직조하거나 섬유층에 재봉할 때 필요한 강도와 반복되는 왕복운동에도 섬유사에 삽입된 금속사에 변형이 생기지 않도록 할 수 있다. Therefore, the conductive twisted yarn in which the metal yarn is inserted according to the present embodiment may prevent deformation of the metal yarn inserted in the fiber yarn even in the strength and repeated reciprocating motion necessary when weaving integrally with the fiber layer or sewing the fiber layer.
도 10은 본 발명의 제2실시예에 따른 보호 커버의 단면도이고, 도 11은 본 발명의 제2실시예에 따른 보호 커버의 섬유층과 금속층이 일체로 직조되는 형태를 나타낸 단면도이다.10 is a cross-sectional view of a protective cover according to a second embodiment of the present invention, Figure 11 is a cross-sectional view showing a form in which the fiber layer and the metal layer of the protective cover according to the second embodiment of the present invention are integrally woven.
도 10을 참고하면, 본 발명의 제2실시예에 따른 보호 커버는 커버의 강도를 유지하는 커버층(50)과, 커버층(50)의 내면에 부착되는 접착층(60)과, 접착층(60)에 접착되고 전자파 차폐 가능한 도전성 금속재질로 형성되는 금속층(70)과, 금속층(70)에 적층되어 금속층(70)을 보호하고 부드러운 질감을 유지하도록 하는 섬유층(90)을 포함한다. Referring to FIG. 10, the protective cover according to the second embodiment of the present invention includes a cover layer 50 for maintaining the strength of the cover, an adhesive layer 60 attached to the inner surface of the cover layer 50, and an adhesive layer 60. Metal layer 70 adhered to the metal layer and formed of a conductive metal material capable of shielding electromagnetic waves, and a fiber layer 90 laminated on the metal layer 70 to protect the metal layer 70 and maintain a soft texture.
여기에서, 금속층은 위에서 설명한 전도성 금속 박막, 메쉬 형태의 전도성 금속 형태 중 어느 한 형태로 형성될 있고, 순은 또는 은이 함유된 은 합금을 와이어 형태로 제조한 은사가 사용될 수 있으며, 이중 구조의 은사 또는 전도성 합연사가 사용될 수 있다. Here, the metal layer may be formed of any one of the above-described conductive metal thin film and the conductive metal form of the mesh form, and a silver made of pure silver or a silver alloy containing silver in the form of wire may be used, Conductive plywood may be used.
여기에서, 금속층이 은사 또는 전도성 합연사가 사용될 경우 섬유층과 같이 직조될 수 있다. 즉, 도 11에 도시된 바와 같이, 섬유층을 직조할 때 섬유층의 하부에 금속층이 같이 직조되는 이중 구조를 가질 수 있다. Here, the metal layer may be woven like a fibrous layer when silver or conductive twisted yarn is used. That is, as shown in Figure 11, when weaving the fibrous layer may have a double structure in which the metal layer is woven together under the fiber layer.
이와 같이, 섬유층과 금속층이 같이 직조되면 섬유층 사이로 금속층이 노출될 수 있어 항균 기능을 수행하기 적합하고 제조공정을 단순화할 수 있다. As such, when the fiber layer and the metal layer are woven together, the metal layer may be exposed between the fiber layers, which is suitable for performing an antibacterial function and simplifies the manufacturing process.
도 12는 본 발명의 제3실시예에 따른 보호 커버의 단면도이고, 도 13은 본 발명의 제4실시예에 따른 보호 커버의 단면도이고, 도 14는 본 발명의 제4실시예에 따른 메쉬 타입 금속층의 평면도이다. 12 is a sectional view of a protective cover according to a third embodiment of the present invention, FIG. 13 is a sectional view of a protective cover according to a fourth embodiment of the present invention, and FIG. 14 is a mesh type according to a fourth embodiment of the present invention. Top view of the metal layer.
도 12를 참조하면, 본 발명의 제3실시예에 따른 보호 커버는 커버의 강도를 유지하는 커버층(510)과, 커버층(510)의 내면에 Ag 나노물질이 함유된 방사용액을 전기 방사하여 형성되는 Ag 나노 웹층(520)을 포함한다. Referring to FIG. 12, the protective cover according to the third embodiment of the present invention electrospins the cover layer 510 for maintaining the strength of the cover and the spinning solution containing Ag nanomaterials on the inner surface of the cover layer 510. Ag nano web layer 520 is formed.
여기에서, Ag 나노 웹층(520)은 Ag 나노물질이 함유되어 항균 기능을 수행함과 아울러 전자파 차폐 기능을 수행한다. Here, the Ag nanoweb layer 520 contains Ag nanomaterials to perform antimicrobial function and electromagnetic shielding function.
Ag 나노물질은 질산은(AgNO3), 황산은(Ag2SO4), 염화은(AgCl)과 같은 은(Ag, Silver) 금속염으로, 분말 형태를 포함한 다양한 고체 상태의 Ag 나노물질을 사용할 수 있다.Ag nanomaterials are silver (Ag, Silver) metal salts such as silver nitrate (AgNO 3 ), silver sulfate (Ag 2 SO 4 ), and silver chloride (AgCl). Ag nanomaterials in various solid states, including powder form, may be used.
본 실시예에 따른 Ag 나노 웹층(520)은 Ag 나노물질이 함유된 방사용액을 전기 방사하여 초극세 섬유 가닥들을 만들고, 초극세 섬유 가닥들을 일정 두께로 축적하여 나노 웹으로 형성한다. The Ag nanoweb layer 520 according to the present embodiment forms the ultrafine fiber strands by electrospinning the spinning solution containing Ag nanomaterials, and accumulates the ultrafine fiber strands to a predetermined thickness to form a nanoweb.
여기에서, 본 발명에 적용되는 방사 방법은 일반적인 전기방사(electrospinning), 에어 전기방사(AES: Air-Electrospinning), 전기분사(electrospray), 전기분사방사(electrobrown spinning), 원심전기방사(centrifugal electrospinning), 플래쉬 전기방사(flash-electrospinning) 중 어느 하나를 사용할 수 있다.Here, the radiation method applied to the present invention is a general electrospinning, air electrospinning (AES: Air-Electrospinning), electrospray (electrospray), electrobrown spinning, centrifugal electrospinning Flash-electrospinning can be used.
즉, 본 발명의 Ag 나노 웹층(520)은 초극세 섬유 가닥들이 축적된 형태로 만들 수 있는 방사 방법 중 어떠한 방사 방법도 적용이 가능하다. That is, the Ag nanoweb layer 520 of the present invention can be applied to any spinning method of the spinning method that can be made in the form of the ultra-fine fiber strands accumulated.
방사용액은 Ag 나노물질, 전기 방사 가능한 고분자 물질 및 용매가 일정 비율로 혼합되어 형성된다. 여기에서, Ag 나노 물질은 구체적으로 질산은(AgNO3)이 사용되는 것이 바람직하다. The spinning solution is formed by mixing Ag nanomaterial, an electrospinable polymer material and a solvent in a proportion. Here, it is preferable that Ag nanomaterial is specifically used silver nitrate (AgNO 3 ).
그리고, Ag의 경우 커버층(510)의 내면에 부착되어 외부로 노출된 상태이기 때문에 Ag 산화에 의해 색상이 변화될 우려가 있다. 이를 방지하고자 방사용액에 안료를 첨가하여 Ag 산화가 보이지 않도록 함과 아울러 보호 커버의 디자인을 아름답게 할 수 있다. In addition, since Ag is attached to the inner surface of the cover layer 510 and exposed to the outside, the color may change due to Ag oxidation. In order to prevent this, a pigment may be added to the spinning solution to prevent Ag oxidation from being seen and to beautify the design of the protective cover.
여기에서, 안료의 색상은 검정 또는 회색이 사용될 수 있고, 이외에 Ag 산화를 보이지 않도록 할 수 있는 다양한 색상이 가능하다. Here, the color of the pigment may be used black or gray, in addition to a variety of colors that can not be seen Ag oxidation.
여기에서, 전기 방사 가능한 고분자 물질은 예를 들어, 폴리비닐리덴플루오라이드(PVDF), 폴리(비닐리덴플루오라이드-코-헥사플루오로프로필렌), 퍼풀루오로폴리머, 폴리비닐클로라이드 또는 폴리비닐리덴 클로라이드 및 이들의 공중합체 및 폴리에틸렌글리콜 디알킬에테르 및 폴리에틸렌글리콜 디알킬에스터를 포함하는 폴리에틸렌글리콜 유도체, 폴리(옥시메틸렌-올리 고-옥시에틸렌), 폴리에틸렌옥사이드 및 폴리프로필렌옥사이드를 포함하는 폴리옥사이드, 폴리비닐아세테이트, 폴리(비닐피롤리돈-비닐아세테이트), 폴리스티렌 및 폴리스티렌 아크릴로니트릴 공중합체, 폴리아크릴로니트릴 메틸메타크릴레이트 공중합체를 포함하는 폴리아크릴로니트릴 공중합체, 폴리메틸메타크릴레이트, 폴리메틸메타크릴레이트 공중합체 및 이들의 혼합물이 사용될 수 있다. Herein, the electrospun polymer material may be, for example, polyvinylidene fluoride (PVDF), poly (vinylidene fluoride-co-hexafluoropropylene), perfuluropolymer, polyvinylchloride or polyvinylidene chloride And copolymers thereof and polyethylene glycol derivatives including polyethylene glycol dialkyl ether and polyethylene glycol dialkyl ester, polyoxides including poly (oxymethylene-oligo-oxyethylene), polyethylene oxide and polypropylene oxide, polyvinyl Polyacrylonitrile copolymers including acetates, poly (vinylpyrrolidone-vinylacetate), polystyrene and polystyrene acrylonitrile copolymers, polyacrylonitrile methyl methacrylate copolymers, polymethylmethacrylates, polymethyl Methacrylate copolymers and mixtures thereof Can be used.
이와 같이, 본 발명의 Ag 나노 웹층(520)은 전기 방사방법에 의해 커버층의 표면에 형성되기 때문에 방사용액의 방사량에 따라 다양한 두께로 제조할 수 있고, 표면이 매끄러워 접촉감이 좋은 장점이 있다. As described above, since the Ag nanoweb layer 520 of the present invention is formed on the surface of the cover layer by an electrospinning method, the Ag nanoweb layer 520 may be manufactured in various thicknesses according to the radiation amount of the spinning solution, and the surface is smooth, and thus the contact feeling is good. have.
그리고, 전자파 차폐 및 항균 기능을 위한 Ag층을 형성할 때 전기 방사방법으로 형성함으로써, 제조가 쉽고 Ag층이 분리되는 현상을 방지할 수 있으며 다양한 두께로 제조가 가능하다. In addition, when forming the Ag layer for electromagnetic shielding and antimicrobial function by forming the electrospinning method, it is easy to manufacture and can prevent the phenomenon that the Ag layer is separated and can be manufactured in various thicknesses.
제4실시예에 따른 휴대 단말기용 보호 커버는 도 13에 도시된 바와 같이, 커버의 강도를 유지하는 커버층(510)과, 커버층(510)의 내면에 부착되어 전자파 차폐기능을 수행하는 금속층(530)과, 금속층(530)에 적층되고 Ag 나노물질이 함유된 방사용액을 전기 방사하여 형성되는 Ag 나노 웹층(520)을 포함한다. As shown in FIG. 13, the protective cover for a mobile terminal according to the fourth embodiment includes a cover layer 510 for maintaining the strength of the cover and a metal layer attached to an inner surface of the cover layer 510 to perform electromagnetic shielding. 530 and an Ag nanoweb layer 520 formed by electrospinning a spinning solution that is stacked on the metal layer 530 and contains Ag nanomaterials.
여기에서, 금속층(530)은 전기 전도성이 우수한 Ni, Cu, Al 등의 전기 전도성 금속 또는 이들의 합금이 사용될 수 있다. Here, the metal layer 530 may be an electrically conductive metal such as Ni, Cu, Al, or an alloy thereof having excellent electrical conductivity.
이러한 금속층(530)은 전도성 금속 박막으로 형성될 수 있고, 도 14에 도시된 바와 같은 전도성 금속을 두께가 얇은 와이어(532) 형태로 제조한 후 직교되게 배열한 메쉬 형태로 형성될 수 있다. The metal layer 530 may be formed of a conductive metal thin film, and may be formed in a mesh form in which a conductive metal as shown in FIG. 14 is formed in a thin wire 532 and arranged orthogonally.
그리고, 금속층(530)은 순은 또는 은이 함유된 은 합금을 와이어 형태로 제조한 후 직교되게 배열된 메쉬 형태의 은사가 사용될 수 있다. In addition, the metal layer 530 may be made of pure silver or silver-containing silver alloy in the form of a wire, and may be used in the form of a mesh-shaped silver yarn orthogonally arranged.
금속층(530)과 Ag 나노 웹층(520)은 서로 별도로 제조된 후 이후 공정에 합지하여 제조할 수 있고, 금속층(530)의 표면에 Ag 나노 웹층(520)을 직접 전기 방사하여 제조할 수 있다.The metal layer 530 and the Ag nanoweb layer 520 may be manufactured separately from each other and then laminated to a subsequent process, and may be manufactured by directly electrospinning the Ag nanoweb layer 520 on the surface of the metal layer 530.
도 15는 본 발명에 따른 Ag 나노 웹층을 형성하는 전기방사 장치를 나타낸 구성도이다. 15 is a block diagram showing an electrospinning apparatus for forming an Ag nanoweb layer according to the present invention.
본 발명의 전기방사 장치는 Ag 나노물질, 고분자 물질 및 용매가 일정 비율로 혼합된 방사용액이 저장되는 믹싱 탱크(Mixing Tank)(550)와, 고전압 발생기가 연결되고 믹싱 탱크(550)와 연결되어 초극세 나노 섬유를 방사하는 방사노즐(54)과, 방사노즐(554)의 하면에 위치되고 전후 또는 좌우방향으로 이동 가능하게 설치되어 방사노즐(554)에서 방사되는 초극세 나노 섬유가 포집되어 일정 두께의 Ag 나노 웹층(520)을 형성하는 콜렉터(556)를 포함한다. The electrospinning apparatus of the present invention is a mixing tank (550) in which a spinning solution in which Ag nanomaterials, a polymer material, and a solvent are mixed in a predetermined ratio is stored, and a high voltage generator is connected to the mixing tank (550). Spinning nozzle 54 for radiating the ultra-fine nanofibers, and is located on the lower surface of the spinning nozzle 554 and installed so as to be movable in the front and rear or left and right directions to collect the ultra-fine nanofibers emitted from the spinning nozzle 554 to a certain thickness And a collector 556 that forms the Ag nanoweb layer 520.
믹싱 탱크(550)에는 Ag 나노물질, 고분자 물질 및 용매를 고르게 섞어줌과 아울러 방사용액의 점도를 일정하게 유지하도록 하는 교반기(558)가 구비된다.The mixing tank 550 is provided with a stirrer 558 to uniformly mix Ag nanomaterials, polymer materials and solvents, and to maintain a constant viscosity of the spinning solution.
콜렉터(556)와 방사노즐(554) 사이에 90~120Kv의 고전압 정전기력을 인가함에 의해 초극세 섬유가닥(516)이 방사되고 초극세 섬유가닥(516)이 콜렉터(556)에 축적되어 Ag 나노 웹층(520)을 형성한다. By applying a high voltage electrostatic force of 90 to 120 Kv between the collector 556 and the radiation nozzle 554, the ultra-fine fiber strand 516 is radiated, and the ultra-fine fiber strand 516 is accumulated in the collector 556, so that the Ag nanoweb layer 520 ).
방사노즐(554)에는 에어 분사장치(574)가 구비되어 방사노즐(554)에서 방사되는 초극세 섬유 가닥(516)이 콜렉터(556)에 포집되지 못하고 날리는 것을 방지한다. The spinning nozzle 554 is provided with an air injector 574 to prevent the ultra-fine fiber strands 516 emitted from the spinning nozzle 554 from being collected by the collector 556 and flying.
본 발명의 멀티-홀 방사팩 노즐(Spin pack nozzle)은 에어 분사의 에어압을 0.1~0.6MPa 범위로 설정된다. 이 경우 에어압이 0.1MPa 미만인 경우 포집/집적에 기여를 하지 못하며, 0.6MPa를 초과하는 경우 방사노즐의 끝부분을 굳게 하여 니들이 막는 현상이 발생하여 방사 트러블이 발생한다. The multi-hole spin pack nozzle of the present invention is set to the air pressure of the air injection in the range of 0.1 ~ 0.6MPa. In this case, if the air pressure is less than 0.1MPa, it does not contribute to the collection / accumulation. If the air pressure is more than 0.6MPa, the end of the spinning nozzle is hardened to block the needle, which causes radiation trouble.
콜렉터(56)에는 Ag 나노 웹층(520)만 형성될 경우 이형 필름(540)이 배치되고, 커버층의 내면에 직접 전기방사할 경우 커버층이 배치되며, 금속층에 직접 전기방사할 경우 금속층이 배치된다. The release film 540 is disposed when only the Ag nanoweb layer 520 is formed in the collector 56, and the cover layer is disposed when directly electrospinning the inner surface of the cover layer, and the metal layer is disposed when directly electrospinning the metal layer. do.
즉, 본 발명의 제3실시예와 같이, 커버층의 내면에 Ag 나노 웹층(520)을 직접 형성할 경우, 콜렉터(556)의 상면에 커버층을 배치한 후 방사노즐에서 커버층의 내면에 초극세 섬유가닥을 방사하고 커버층의 내면에 초극세 섬유가닥이 축적되어 일정 두께의 Ag 나노 웹층(520)이 형성된다.That is, as in the third embodiment of the present invention, when the Ag nanoweb layer 520 is directly formed on the inner surface of the cover layer, the cover layer is disposed on the upper surface of the collector 556 and then the inner surface of the cover layer in the radiation nozzle. The ultrafine fiber strands are radiated, and the ultrafine fiber strands are accumulated on the inner surface of the cover layer to form Ag nanoweb layer 520 having a predetermined thickness.
그리고, 본 발명의 제4실시예와 같이, 커버층에 금속층이 부착되는 경우, 콜렉터의 상면에 금속층을 배치한 후 방사노즐에서 금속층에 초극세 섬유가닥을 방사하고 금속층의 표면에 초극세 섬유가닥이 축적되어 일정 두께의 Ag 나노 웹층(520)이 형성된다.When the metal layer is attached to the cover layer as in the fourth embodiment of the present invention, after the metal layer is disposed on the top surface of the collector, the ultrafine fiber strands are radiated onto the metal layer by the spinning nozzle, and the ultrafine fiber strands are accumulated on the surface of the metal layer. As a result, Ag nanoweb layer 520 having a predetermined thickness is formed.
그리고, 금속층과 Ag 나노 웹층(520)을 별도로 제조한 후 상호 합지하여 제조할 경우, 콜렉터의 상면에 이형필름을 배치한 후 방사노즐에서 이형필름의 표면에 초극세 섬유가닥을 방사하고 이형필름의 표면에 초극세 섬유가닥이 축적되어 일정 두께의 Ag 나노 웹층(520)이 형성된다. In addition, when the metal layer and the Ag nanoweb layer 520 are manufactured separately and then laminated together, the release film is placed on the upper surface of the collector, and then the ultra-fine fiber strands are radiated onto the surface of the release film in the spinning nozzle, and the surface of the release film is formed. The ultrafine fiber strands are accumulated on the Ag nanoweb layer 520 having a predetermined thickness.
여기에서, 금속층은 위에서 설명한 바와 같이, 전도성 금속판이 사용될 수 있고, 메쉬 형태의 전도성 금속판이 사용될 수 있으며, Ag 와이어를 사용하여 메쉬 형태로 형성한 은사가 사용될 수 있다. Here, as described above, the conductive metal plate may be used, the conductive metal plate in the form of a mesh may be used, and the silver formed in the mesh form using Ag wire may be used as described above.
콜렉터(564)의 후방측에는 Ag 나노 웹층(520)을 가압(캘린더링)하여 일정 두께로 만드는 가압롤러(580)가 구비된다.The rear side of the collector 564 is provided with a pressure roller 580 for pressing (calendering) the Ag nanoweb layer 520 to a predetermined thickness.
이와 같이, 구성되는 전기방사 장치를 이용하여 Ag 나노 웹층을 제조하는 공정을 다음에서 설명한다. Thus, the process of manufacturing an Ag nanoweb layer using the electrospinning apparatus comprised is demonstrated below.
먼저, 콜렉터(564)가 작동되면 전후방향 또는 전후/좌우방향으로 테이블이 이동된다. 그리고, 콜렉터(564)와 제1방사노즐(554) 사이에 고전압 정전기력을 인가함에 의해 제1방사노즐(554)에서 방사용액을 초극세 섬유 가닥들(516)로 만들어 콜렉터에 방사한다.First, when the collector 564 is operated, the table is moved in the front-rear direction or the front-rear / left-right direction. Then, by applying a high voltage electrostatic force between the collector 564 and the first radiation nozzle 554, the spinning solution is made into ultra-fine fiber strands 516 in the first radiation nozzle 554 to emit to the collector.
그러면 콜렉터에 초극세 섬유 가닥들(516)이 축적되어 Ag 나노 웹층(520)이 형성된다. As a result, the ultrafine fiber strands 516 are accumulated in the collector to form the Ag nanoweb layer 520.
이때, 방사노즐(554)에 설치된 에어 분사장치(574)에서 섬유 가닥들(516)을 방사할 때 섬유 가닥들(516)에 에어를 분사하여 섬유 가닥들(516)이 날리지 않고 콜렉터에 포집 및 집적될 수 있도록 한다. At this time, when spinning the fiber strands 516 in the air injector 574 installed in the spinning nozzle 554, by spraying air to the fiber strands 516 is collected in the collector without flying the strands 516 To be integrated.
여기에서, 콜렉터에는 이형필름, 커버층 또는 금속층 중 어느 하나가 배치되어 이형필름에 Ag 나노 웹층(520)이 형성되거나, 커버층에 Ag 나노 웹층(520)이 형성되거나 금속층에 Ag 나노 웹층(520)이 형성될 수 있다.Herein, any one of a release film, a cover layer, or a metal layer is disposed on the collector to form an Ag nanoweb layer 520 on the release film, an Ag nanoweb layer 520 is formed on the cover layer, or an Ag nanoweb layer 520 on the metal layer. ) May be formed.
도 16a 및 도 16b는 본 발명의 제3 및 제4실시예에 따라 Ag 나노 웹층이 존재하는 배지 또는 존재하지 않는 배지에 황색포도상구균을 접종하여 항균력 테스트를 수행하기 위하여 배양한 상태를 촬영한 사진이고, 도 17a 및 도 17b는 본 발명의 제3 및 제4실시예에 따라 Ag 나노 웹층이 존재하는 배지 또는 존재하지 않는 배지에 폐렴막대균을 접종하여 항균력 테스트를 수행하기 위하여 배양한 상태를 촬영한 사진이다.Figures 16a and 16b is a photograph of a state incubated to perform the antibacterial test by inoculating Staphylococcus aureus in the medium or the medium without the Ag nanoweb layer in accordance with the third and fourth embodiments of the present invention 17A and 17B are photographed the cultured to perform the antimicrobial test by inoculating pneumococcal pneumoniae in the medium with or without the Ag nanoweb layer in accordance with the third and fourth embodiments of the present invention One picture.
본 발명의 제3 및 제4실시예에 적용된 Ag 나노 웹층을 항균력 테스트하기 위해, 먼저, 폴리아크릴로 나이트릴 (polyacrylonitrile, PAN) 고분자와 질산은 (AgNO3, 순도 99.999%, 일급시약)을 혼합하여 용매 DMAc에 12 wt.% 되도록 용해하여 방사용액을 제조하였다. 이때, 질산은의 함량은 PAN에 대해 5wt.%가 되도록 구성하였다. In order to test the Ag nanoweb layer applied to the third and fourth embodiments of the present invention for antibacterial activity, first, a polyacrylonitrile (PAN) polymer and silver nitrate (AgNO 3 , a purity of 99.999%, a first-class reagent) were mixed. A spinning solution was prepared by dissolving 12 wt.% In solvent DMAc. At this time, the content of the silver nitrate was configured to be 5wt.% Relative to the PAN.
그 후, 제조된 방사용액은 방사노즐팩으로 이송하여 인가전압 25kV, 방사노즐과 집전체와의 거리 20㎝, 토출량 분당 0.05cc/ghole이 되도록 30℃, 상대습도 60%의 방사 분위기에서 전기방사를 실시하여 Ag 나노 웹층을 얻었다. Thereafter, the prepared spinning solution was transferred to a spinning nozzle pack and electrospun in a spinning atmosphere at 30 ° C. and a relative humidity of 60% so that the applied voltage was 25 kV, the distance between the spinning nozzle and the current collector was 20 cm, and the discharge amount was 0.05 cc / ghole per minute. Was carried out to obtain an Ag nanoweb layer.
이와 같이, 제조된 Ag 나노 웹층은 질산은 5wt.%가 함유된 PAN 나노섬유가 적층되어 형성된 것으로, 항균력 평가를 위해 항균시험을 시험규격 KS K 0693-2001의 방법으로 실시하였다. 사용한 균주로는 식중독의 주원인인 황색포도상구균(Staphylcoccus aureus ATCC 6538)(균주1) 및 폐렴균인 폐렴막대균(Klebsiella pneumoniae ATCC 4352)(균주2)를 0.05% 비이온 계면활성제(Snogen)상에 접종하여 37℃에서 24시간 배양한 균을 접종원으로 사용하였다. FITI(Friend of Industry Technology Information) 시험연구원에서의 시험성적 결과에서, 본 발명에 적용된 Ag 나노 웹층이 있는 배지(#1)에 접종되어 배양된 것은 Ag 나노 웹층이 존재하지 않은 배지(BLANK)에 접종되어 배양된 것보다 정균 감소율이 99.9%로 항균 효과가 탁월하게 우수하였다.As described above, the Ag nanoweb layer thus prepared was formed by laminating PAN nanofibers containing 5 wt.% Of silver nitrate. Strains used were inoculated with Staphylcoccus aureus ATCC 6538 (strain 1), a major cause of food poisoning, and Klebsiella pneumoniae ATCC 4352 (strain 2), a pneumococcal strain, on a 0.05% nonionic surfactant (Snogen). And bacteria cultured at 37 ° C. for 24 hours were used as inoculum. As a result of test results at the FITI (Friend of Industry Technology Information) tester, the inoculated and cultured in the medium (# 1) with the Ag nanoweb layer applied in the present invention was inoculated in the medium without the Ag nanoweb layer (BLANK). As a result, the bactericidal reduction rate was 99.9% than that of the culture.
즉, Ag 나노 웹층이 있는 배지(#1)인 도 16b 및 도 17b는 Ag 나노 웹층이 존재하지 않은 배지(BLANK)인 도 16a 및 도 17a보다 배양된 균주가 현저하게 감소됨을 알 수 있다.That is, it can be seen that the culture strains of FIG. 16B and FIG. 17B having the Ag nanoweb layer (1) with respect to the culture medium are significantly reduced than those of FIG. 16A and FIG. 17A having the Ag nanoweb layer without the medium (BLANK).
이상에서는 본 발명을 특정의 바람직한 실시예를 예를 들어 도시하고 설명하였으나, 본 발명은 상기한 실시예에 한정되지 아니하며 본 발명의 정신을 벗어나지 않는 범위 내에서 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 다양한 변경과 수정이 가능할 것이다. In the above, the present invention has been illustrated and described with reference to specific preferred embodiments, but the present invention is not limited to the above-described embodiments, and the present invention is not limited to the spirit of the present invention. Various changes and modifications will be possible by those who have the same.
본 발명은 전자파 차폐, 항균 또는 DMB 수신용 안테나 기능을 갖는 휴대 단말기용 보호 커버를 제공한다.The present invention provides a protective cover for a mobile terminal having an electromagnetic shielding, antibacterial or antenna function for receiving DMB.

Claims (20)

  1. 커버층; Cover layer;
    상기 커버층의 내면에 적층되는 접착층; 및 An adhesive layer laminated on an inner surface of the cover layer; And
    상기 접착층에 부착되어 전자파 차폐 기능을 하는 금속층을 포함하는 휴대 단말기용 보호 커버.A protective cover for a mobile terminal comprising a metal layer attached to the adhesive layer to shield the electromagnetic waves.
  2. 제1항에 있어서, The method of claim 1,
    상기 금속층은 전도성 금속 박막으로 형성되는 것을 특징으로 하는 휴대 단말기용 보호 커버.The metal layer is a protective cover for a mobile terminal, characterized in that formed of a conductive metal thin film.
  3. 제1항에 있어서, The method of claim 1,
    상기 금속층은 와이어 형태로 형성되고, 상호 직교되게 배열되어 메쉬 형태로 형성되는 것을 특징으로 하는 휴대 단말기용 보호 커버. The metal layer is formed in the form of a wire, the protective cover for a mobile terminal, characterized in that arranged in orthogonal to each other to form a mesh.
  4. 제1항에 있어서, The method of claim 1,
    상기 금속층은 항균성능을 가질 수 있도록 순은(Ag) 또는 은 합금인 것을 특징으로 하는 휴대 단말기용 보호 커버.The metal layer is a protective cover for a mobile terminal, characterized in that the pure silver (Ag) or silver alloy so as to have an antimicrobial performance.
  5. 제1항에 있어서, The method of claim 1,
    상기 금속층은 이중 금속사로 형성되고, The metal layer is formed of a double metal yarn,
    상기 이중 금속사는 강도가 은(Ag)보다 높고 연신율은 은과 동일하거나 은보다 높은 중심 금속층과, 상기 중심 금속층의 외면에 감싸지는 은(Ag) 층을 포함하는 것을 특징으로 하는 휴대 단말기용 보호 커버. The double metal yarn includes a center metal layer having a strength higher than silver and having an elongation equal to or higher than silver, and a silver layer wrapped on an outer surface of the center metal layer. .
  6. 제1항에 있어서, The method of claim 1,
    상기 금속층은 전도성 합연사로 형성되고, 상기 전도성 합연사는 합성섬유 또는 천연섬유로 형성되는 제1섬유사와, The metal layer is formed of a conductive twisted yarn, the conductive twisted yarn is a first fiber yarn formed of synthetic fibers or natural fibers;
    상기 제1섬유사의 외주면에 나선 형태로 감겨지고 항균성 및 전도성을 갖는 금속사; 및 A metal yarn wound in a spiral form on the outer circumferential surface of the first fiber yarn and having antimicrobial activity and conductivity; And
    한 가닥 이상의 금속사가 감겨진 제1섬유사와 합연되는 한 가닥 이상의 제2섬유사를 포함하는 것을 특징으로 하는 휴대 단말기용 보호 커버.A protective cover for a mobile terminal, characterized in that it comprises one or more strands of the second fiber yarn is joined with the first fiber yarn wound one or more metal yarns.
  7. 제6항에 있어서, The method of claim 6,
    상기 금속사는 순은, 은 합금 또는 다른 도전성 금속으로 형성되는 것을 특징으로 하는 휴대 단말기용 보호 커버. The metal yarn is a protective cover for a mobile terminal, characterized in that formed of pure silver, silver alloy or other conductive metal.
  8. 제1항에 있어서, The method of claim 1,
    상기 금속층은 DMB 수신용 안테나 패턴으로 형성되어 DMB 수신용 안테나 기능을 수행하는 것을 특징으로 하는 휴대 단말기용 보호 커버. The metal layer is formed of an antenna pattern for receiving DMB protective cover for a mobile terminal, characterized in that to perform the function of the antenna for receiving DMB.
  9. 제8항에 있어서, The method of claim 8,
    상기 안테나 패턴의 양단에는 연결단자가 형성되고, 상기 연결단자는 휴대 단말기와 전기적으로 연결되는 것을 특징으로 하는 휴대 단말기용 보호 커버. Connection terminals are formed at both ends of the antenna pattern, and the connection terminal is a protective cover for a mobile terminal, characterized in that it is electrically connected to the mobile terminal.
  10. 제1항에 있어서, The method of claim 1,
    상기 금속층에 적층되어 상기 금속층을 보호하는 섬유층을 더 포함하는 휴대 단말기용 보호 커버.A protective cover for a mobile terminal further comprising a fiber layer laminated on the metal layer to protect the metal layer.
  11. 제10항에 있어서, The method of claim 10,
    상기 금속층은 은사, 전도성 합연사, 및 이중 금속사 중의 어느 하나로 형성되고, 상기 섬유층을 직조할 때 상기 섬유층의 하측에 같이 직조되는 것을 특징으로 하는 휴대 단말기용 보호 커버. The metal layer is formed of any one of a silver yarn, a conductive twisted yarn, and a double metal yarn, when weaving the fiber layer, the protective cover for a mobile terminal, characterized in that weave together as the lower side of the fiber layer.
  12. 커버층; 및 Cover layer; And
    상기 커버층의 내면에 적층되고 Ag 나노물질이 함유된 방사용액을 전기 방사하여 형성되는 Ag 나노 웹층을 포함하는 것을 특징으로 하는 휴대 단말기용 보호 커버.A protective cover for a mobile terminal, comprising: an Ag nanoweb layer laminated on an inner surface of the cover layer and formed by electrospinning a spinning solution containing Ag nanomaterials.
  13. 제12항에 있어서, The method of claim 12,
    상기 방사용액은 Ag 나노물질, 전기 방사 가능한 고분자 물질 및 용매가 일정 비율로 혼합되어 형성되는 것을 특징으로 하는 휴대 단말기용 보호 커버.The spinning solution is a protective cover for a mobile terminal, characterized in that the Ag nanomaterial, the electrospinable polymer material and the solvent is formed by mixing at a predetermined ratio.
  14. 제12항에 있어서, The method of claim 12,
    상기 방사용액은 Ag 산화 현상이 보이지 않도록 하는 안료가 더 포함되는 것을 특징으로 하는 휴대 단말기용 보호 커버.The radiation solution is a protective cover for a mobile terminal, characterized in that it further comprises a pigment to prevent the Ag oxidation phenomenon.
  15. 제12항에 있어서, The method of claim 12,
    상기 커버층의 내면에 적층되는 전도성 금속층을 더 포함하고, Further comprising a conductive metal layer laminated on the inner surface of the cover layer,
    상기 Ag 나노물질이 함유된 방사용액은 상기 전도성 금속층에 전기 방사되어 상기 전도성 금속층에 상기 Ag 나노 웹층이 적층되어 있는 것을 특징으로 하는 휴대 단말기용 보호 커버.The radiation solution containing the Ag nanomaterial is electrospun into the conductive metal layer, and the Ag nano web layer is laminated on the conductive metal layer.
  16. 제15항에 있어서, The method of claim 15,
    상기 전도성 금속층은 전도성 금속판으로 형성되는 것을 특징으로 하는 휴대 단말기용 보호 커버.The conductive metal layer is a protective cover for a mobile terminal, characterized in that formed of a conductive metal plate.
  17. 제15항에 있어서, The method of claim 15,
    상기 전도성 금속층은 와이어 형태로 제조한 후 상호 직교되게 배열한 메쉬 형태로 형성되는 것을 특징으로 하는 휴대 단말기용 보호 커버.The conductive metal layer is manufactured in the form of a wire protective cover for a mobile terminal, characterized in that formed in the form of a mesh arranged perpendicular to each other.
  18. 제15항에 있어서, The method of claim 15,
    상기 전도성 금속층은 순은 또는 은이 함유된 은 합금을 와이어 형태로 제조후 상호 직교되게 배열한 메쉬 형태의 은사가 사용되는 것을 특징으로 하는 휴대 단말기용 보호 커버.The conductive metal layer is a protective cover for a mobile terminal, characterized in that the use of pure silver or silver-containing silver alloy in the form of a wire after the mesh is arranged to be orthogonal to each other.
  19. 커버층을 준비하는 단계; 및 Preparing a cover layer; And
    Ag 나노물질이 함유된 방사용액을 전기 방사하여 상기 커버층의 내면에 적층되는 Ag 나노 웹층을 형성하는 단계;를 포함하는 것을 특징으로 하는 휴대 단말기용 보호 커버의 제조 방법.And electrospinning a spinning solution containing Ag nanomaterial to form an Ag nanoweb layer laminated on the inner surface of the cover layer.
  20. 제19항에 있어서, The method of claim 19,
    상기 커버층의 내면에 전도성 금속층이 더 적층되어 있고,A conductive metal layer is further laminated on the inner surface of the cover layer,
    상기 방사용액을 상기 전도성 금속층에 전기 방사하여 상기 전도성 금속층에 상기 Ag 나노 웹층을 형성하는 것을 특징으로 하는 휴대 단말기용 보호 커버의 제조 방법.And electrospinning the spinning solution onto the conductive metal layer to form the Ag nanoweb layer on the conductive metal layer.
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US20220110231A1 (en) * 2020-10-06 2022-04-07 Pranav Bollapragada Electromagnetic field radiation and anti-microbial protection case assembly for electronic devices

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