WO2014117704A2 - Led light source system and led lighting device - Google Patents

Led light source system and led lighting device Download PDF

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Publication number
WO2014117704A2
WO2014117704A2 PCT/CN2014/071525 CN2014071525W WO2014117704A2 WO 2014117704 A2 WO2014117704 A2 WO 2014117704A2 CN 2014071525 W CN2014071525 W CN 2014071525W WO 2014117704 A2 WO2014117704 A2 WO 2014117704A2
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WO
WIPO (PCT)
Prior art keywords
led
color
light source
source system
unit module
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Application number
PCT/CN2014/071525
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French (fr)
Chinese (zh)
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WO2014117704A3 (en
Inventor
张权
Original Assignee
深圳市光峰光电技术有限公司
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Publication of WO2014117704A2 publication Critical patent/WO2014117704A2/en
Publication of WO2014117704A3 publication Critical patent/WO2014117704A3/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/007Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/008Combination of two or more successive refractors along an optical axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2105/00Planar light sources
    • F21Y2105/10Planar light sources comprising a two-dimensional array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2105/00Planar light sources
    • F21Y2105/10Planar light sources comprising a two-dimensional array of point-like light-generating elements
    • F21Y2105/12Planar light sources comprising a two-dimensional array of point-like light-generating elements characterised by the geometrical disposition of the light-generating elements, e.g. arranging light-generating elements in differing patterns or densities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2113/00Combination of light sources
    • F21Y2113/10Combination of light sources of different colours
    • F21Y2113/13Combination of light sources of different colours comprising an assembly of point-like light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention relates to the field of light sources such as projection and illumination, and more particularly to an LED light source system and an LED illumination device using the LED light source system.
  • a gold halide discharge bulb As a light source. Since the gold halide discharge bubble is a white light source, when color light needs to be obtained, a filter is required before the metal halide discharge bubble to realize light output of different colors.
  • the drawback of this kind of light source is that the metal halide discharge bubble has a low service life, ranging from several hundred hours to several thousand hours; the filter makes the projected color light have low saturation, is not bright, and the color of the obtained light is not rich.
  • High power LED Due to its advantages of safety, pollution-free and high service life, it has gradually become the first choice for development and application in the field of lighting, with a service life of up to 100,000 hours.
  • high power LEDs will be As a stage lighting source has become possible, it has the advantages of long life, safe and pollution-free, high color saturation.
  • a single LED The luminous flux of the chip is limited. In order to obtain high-intensity color light output, LED chips of different colors are usually arranged in an array to realize high-intensity light output.
  • FIG 1b is an optical path diagram corresponding to the periodic unit of any RGBW four-color LED chip in Figure 1a, where 11R is a red LED Chip, 11G is green LED chip, 11B is blue LED chip, 11W is white LED chip, 12 is silica gel ball used in LED chip package, 13 It is a total internal reflection (TIR) lens, 15 is a condenser lens, 16 is a pattern disk, and the clear aperture 161 on it constitutes the aperture of the system, 17 is a projection lens for the aperture 161 The projection is imaged to a distance.
  • TIR total internal reflection
  • Each TIR lens corresponds to an LED chip for shaping and collimating the light beam emitted by the LED chip.
  • the beams of different colors emitted by the chip are shaped by the respective TIR lenses, and the uniform outgoing light is emitted from the TIR lens and incident on the front surface of the collecting lens 15.
  • the incident beam is further condensed by the condensing lens 15 Converging onto the pattern disk 16 and being intercepted by the aperture 161, a uniform spot of a specific shape having the same shape as the pupil is obtained. This uniform spot is finally projected onto the stage by the subsequent projection lens 17.
  • a 'coloring phenomenon' occurs, that is, the opaque object on the illumination light path of the illuminating device is colored at the edge of the shadow on the illumination plane.
  • the invention provides an LED light source system comprising:
  • Multi-color LED unit module array including multiple LED unit modules, each LED unit module containing at least two colors
  • the LED chip forms an LED chip set, and the LED chips in the LED chip set are closely arranged with each other;
  • each collimating lens being aligned with an LED unit module for the LED The beam emitted by the unit module is collimated;
  • each LED The LED chip set in the unit module is formed by the collimating lens and the collecting lens overlapping each other to form a mixed spot on the predetermined surface;
  • any color LED chip is in the LED
  • Each location in the unit module has a substantially identical distribution such that the mixed spot has good uniformity.
  • each LED unit module includes LEDs of each color used in the array of multi-color LED unit modules Chip.
  • each of the collimating lenses in the collimating lens array is closely arranged, and the optical expansion of the outgoing beam of the collimating lens array is less than or equal to each LED The sum of the optical expansions of the unit modules.
  • the invention also provides an LED light source system comprising:
  • Multi-color LED unit module array comprising a plurality of LED unit modules, each of the LED unit modules including the multi-color LED
  • the LED chips of each color used in the unit module array form an LED chip set, and the LED chips in the LED chip set are closely arranged with each other;
  • each collimating lens being aligned with an LED unit module for the LED
  • the beam emitted by the unit module is collimated; the collimating lenses in the collimating lens array are closely arranged, and the optical expansion of the outgoing beam of the collimating lens array is less than or equal to the sum of the optical expansions of the LED unit modules;
  • a compound eye lens group located behind the collimating lens array, for aligning the light beam emitted by the straight lens to homogenize
  • each LED unit module is the same.
  • the LED unit module has four LED chips, and the four LED chips are arranged in a row shape.
  • the LED chip is exposed to the air.
  • the LED chip of at least one color is a multi-color LED chip, and the multi-color LED chip comprises two dominant wavelengths.
  • the difference between the two dominant wavelengths is greater than 10 nm and less than 30 nm.
  • the LEDs of the two main wavelength LED chips included in the multi-color LED chip are respectively located
  • the unit modules are staggered.
  • the invention also provides an LED lighting device comprising the above LED light source system;
  • the optical path rear end of the light source system further includes a pattern disk placed at a focus of the collecting lens for receiving light emitted by the collecting lens, and a projection lens projecting the pattern light emitted from the pattern disk.
  • each of the collimating lenses has multiple colors of LEDs.
  • the chip collimates and has the function of mixing multi-color light, so that the bad visual effect caused by the color image can be reduced.
  • Figure 1a is a layout view of different LED chips in the existing LED lighting device
  • Figure 1b is a schematic view of the optical path of the existing LED lighting device
  • FIG. 2a is a layout view of an LED unit module according to Embodiment 1 of the present invention.
  • Figure 2b is a schematic diagram of any of the LED unit modules of Figure 2a;
  • FIG. 3 is a schematic structural view of an LED lighting device of Embodiment 1;
  • FIG. 4a is a layout view of an LED unit module according to Embodiment 2 of the present invention.
  • 4b is another layout diagram of an LED unit module according to Embodiment 2 of the present invention.
  • 4c is another layout diagram of an LED unit module according to Embodiment 2 of the present invention.
  • Figure 5a is a simulation result of the light emitted by the red LED chip on the predetermined surface when the first embodiment is applied;
  • Figure 5b shows the simulation results of the light emitted by the red LED chip on the predetermined surface when the third embodiment is applied.
  • R, G, B, W four-color LED chips have different spatial positions, and the beams of different colors emitted by them are shaped by their respective TIR lenses, and the outgoing beams do not coincide with each other, that is, from TIR.
  • the spatial positions of the beams of different colors in the beam emitted by the lens are different.
  • the output light passes through the TIR lens.
  • the spatial color distribution of R, G, B, W in order will be formed, as shown in Figure 1b, where 14R represents the red LED 11R and 14G represents green.
  • the light beam generated by LED11G, 14B represents the light beam generated by blue LED11B
  • 14W represents the light beam generated by white LED11W.
  • This spatially unevenly distributed beam of light passes through a converging lens 15 After convergence, although the uniform beam can be formed at the pupil 161, the incident angles of the beams of different colors are different, and the difference of the incident angles will cause them to go from the pupil 161. The exit angle is different when exiting.
  • the difference in spatial angular distribution of the different color beams will be transmitted to the beam 18 output from the projection lens 17, wherein 18W represents the output white light beam, 18B Indicates the output blue light beam, 18G represents the output green light beam, and 18R represents the output red light beam.
  • the projection lens 17 is opposite to the aperture 161 Projection imaging is performed, and in the image plane, although a spot with uniform color and brightness can be obtained, at other positions deviating from the image plane, spots of different colors will be staggered in space to form a light distribution with uneven color distribution. It is due to the difference in the spatial angle distribution of the beams of different colors among the beams output from the system.
  • each LED The chip must be equipped with a TIR lens to make LEDs of different colors
  • the chips are spaced apart in a spatial position by a certain distance.
  • the spatial position of the chips is different, so that the spatial angular distributions of the different color beams in the output beam are different, which causes the problem of the spot color unevenness of the projected beam at a position deviating from the image plane.
  • the opaque objects on the illumination light path of the illumination device will have different occlusions for different colors of light, which is the essential cause of the 'color problem'.
  • Fig. 2a is an arrangement diagram of LED chips in the LED light source system of the present embodiment.
  • LEDs of different colors The chips form a chipset that is fixed to a unit to form an LED unit module 21, and the plurality of LED unit modules form an array of multi-color LED unit modules. Where each LED The unit modules all contain LED chips of each color used in the array of multi-color LED unit modules.
  • Figure 2b is an arrangement diagram of different LED chips on any of the LED unit modules in Figure 2a, wherein 21 is an LED unit module consisting of 4 different LED chips, including a red LED chip 21R, a green LED chip 21G, and a blue LED.
  • the chip 21B and a white LED chip 21W are attached to the same thermally conductive substrate 213.
  • Thermally conductive substrate 213 A heat conductive ceramic such as alumina or aluminum nitride may be used as long as it has a sufficiently high thermal conductivity and an insulating surface layer.
  • FIG. 3 is a schematic structural view of the LED light source system of the embodiment.
  • a collimating lens array is also included.
  • Each of the collimating lenses 22 in the collimating lens array is aligned with an LED unit module 21 for the LED unit module 21
  • the emitted beam is collimated.
  • a fly-eye lens group 23 disposed behind the collimating lens array for aligning the light beam emitted from the straight lens 23 for homogenizing; further comprising a compound eye lens group 23 A collecting lens 25 for collecting the light emitted from the fly-eye lens group 23 on the predetermined surface 261 at the rear end of the optical path.
  • the predetermined surface 261 is often the focal plane of the collecting lens 25.
  • each LED unit module contains four LED chips of different colors (including 21R and 21G). , 21B and 21W ), the four LED chips and the spacing between the chips together constitute the light source area of the entire LED unit module.
  • the chips are arranged closely to each other in a field shape. At this time, the light source area is the smallest and a symmetrical structure is formed, and the spatial uniformity of the outgoing beam is best after the collimating lens 22 is collimated. More preferably, these four LEDs The pads on the surface of the chip are located on the outside of the field, which is good for gold wire.
  • the field type is only a possible arrangement, and other arrangements are possible; and if the number of LED chips is not 4 The pieces will inevitably be arranged in other forms.
  • the purpose of closely aligning the LED chips with each other is to reduce the optical expansion of the light source system on the one hand, and to make the LEDs on the other hand.
  • the gap between the chips is as small as possible, which is beneficial to the uniformity of the light spot of the light source system.
  • the spacing of the LED chips often cannot be 0. , but a small distance such as 0.1 ⁇ 0.2mm (for 1mm LED chips).
  • the collimating lens 22 is in the pair of LED unit modules 21 When the outgoing beam is collimated, it also enables the multi-color LED illumination emitted by the LED unit module to be mixed.
  • the collimating lens 22 For each LED unit module, due to the four colors of R, G, B, W The LED chips face the same collimating lens, and they output R, G, B, W After the four color beams are collimated and mixed by the collimating lens, a uniform color uniform parallel light is synthesized (although it is not ideal parallel light, but has a certain divergence angle, but its divergence angle is small, For example ⁇ 9 °, so it can be treated as approximately parallel light).
  • the beams of different colors in the parallel beam overlap each other in space, and their corresponding angular distributions are also approximately the same, and then are homogenized by the fly-eye lens group 23 and then concentrated by the collecting lens 25 to the pupil.
  • the projection lens 27 images the image of the pupil 261 to a distant location.
  • each of the collimating lenses 22 in the collimating lens array should be arranged closely so that there is no gap between adjacent collimating lenses 22.
  • the respective collimating lenses When the respective collimating lenses are closely arranged, the light emitted from the LED chips of each color is emitted from the respective collimating lenses 22 When collimated, they will be connected to each other in a piece. These collimated beams are also projected into one piece when projected by the projection lens 27, and fill the entire luminous surface.
  • adjacent collimating lenses 22 can also be made for tolerance and mounting considerations. There is a certain gap between them, which should also fall within the scope of protection of the present invention.
  • This embodiment also has a plurality of LED chip arrays as compared with the embodiment shown in FIG. 1b, but in the present embodiment, these are further
  • the LED chip is divided into a plurality of LED unit modules, and each LED unit module contains LED chips of various colors, thereby making each LED
  • the unit modules can emit light beams of various colors; at the same time, each LED unit module is provided with a collimating lens to collimate the light beam emitted from the LED unit module, compared to each LED in the prior art.
  • the use of a collimating lens in the chip can reduce the number of collimating lenses used, facilitate installation, and achieve light mixing of different color beams. .
  • the light beams of each color are filled with the entire light emitting surface, and have close spatial distribution and angular distribution, which makes the projection spot of the beams of different colors not only In the image plane, even at other positions deviating from the image plane at a certain distance, it is ideally coincident, thereby obtaining a spot of uniform color and brightness.
  • the spatial angular distribution of the different color beams in the output beam is the same, there is no coloring phenomenon.
  • each of the LED unit modules 21 is the same, which ensures that each LED unit module contains various colors.
  • the LED chip enables each LED unit module to emit light beams of various colors; at the same time, the same LED unit module makes preparation for production materials simple.
  • the etendue of the output beam is the product of the area of the collimating lens and the square of the sine of the divergent half-angle of the collimated beam; the optical expansion of the LED unit module is equal to its source The product of the area and the sine square of its illuminating half angle (typically 90 degrees).
  • the spatial spacing between the chips is negligible, the light source area is the smallest, and the optical expansion amount is also minimized.
  • the LED chip contained in each LED unit module directly to the air without using a transparent material such as epoxy or silicone, because When the LED chip is packaged using a transparent material having a refractive index n, the etendue is expanded by a factor of 2 with respect to the case where the chip is exposed to the air.
  • the amount of optical expansion of the beam after the collimation is controlled to be less than or equal to the optical expansion of the output beam from the LED unit module, which is advantageous for the luminous intensity of the LED light source system.
  • the etendue of the outgoing beam is the area of the entire collimating lens array multiplied by the square of the divergent half-angle sine of the collimated beam (the entire area of the collimating lens array includes not only all the quasi-quantities)
  • the sum of the areas of the straight lenses also includes the spatial gap between the collimating lenses, which preferably should be less than or equal to the sum of the optical spreads of the individual LED unit modules.
  • each LED unit module by arranging different LED chips in each LED unit module closely to each other, and simultaneously making each LED
  • the collimating lens 22 corresponding to the unit module is arranged in parallel, thereby minimizing the optical expansion of the light source system and improving the brightness of the output light.
  • a collimating lens having no significantly expanded optical expansion including a convex lens that collimates with the refraction of light, and a compound parabolic concentrator (Compound Parabolic) Concentrator, CPC), and a tapered integrator rod that is similar to the principle of a compound parabolic concentrator (described in detail at the end of this embodiment); total reflections that are often used in the field should be avoided as much as possible (
  • the TIR) collection lens (the TIR lens 13 in Figure 1b is an example).
  • the total reflection collection lens can theoretically collect LEDs The full-angle light is emitted, but it has a significant expansion of the optical expansion, which is often more than 5 times larger.
  • each LED unit module includes a plurality of LED chips of different colors to form an LED.
  • the chipset, the LED chipset in each LED unit module is superimposed on the predetermined surface 261 by the collimating lens and the collecting lens to form a mixed spot, so the LED is
  • the spatial distribution of the mixed spot is not uniform (refer to Figure 2a). It can be seen that the upper left corner of the spot is red, the upper right corner is green, the lower left corner is white, and the lower right corner is blue).
  • a fly-eye lens group 23 is further provided in the light source system of the present embodiment. To achieve even light.
  • the fly-eye lens group 23 is disposed on the collimator lens 22 It is then used to homogenize the beam that exits it, thereby improving the uniformity of the spatial distribution of the beams of different colors.
  • the size of each collimating lens in the collimating lens array is the size of each microlens in the fly-eye lens. 4 times or more. Obviously, the smaller the size of each microlens in the fly-eye lens, the better the uniformity effect.
  • the entire light source system is equivalent to superimposing imaging of each microlens in the fly-eye lens.
  • each of the microlenses in the fly-eye lens has a regular hexagonal structure, and on the one hand, the adjacent microlenses are ensured.
  • the seamless arrangement matches the projected image with the circular projection spot.
  • An integrator rod is disposed between the unit module and the collimating lens to homogenize the light beam emitted from the LED chip.
  • the integrator rod includes an entrance port and an exit port.
  • the light inlet is close to the LED unit module
  • the light emitting surface of the chip is disposed such that most of the light exiting the LED enters the integrator; the light exit is located near the focal plane of the collimating lens 22 such that its output beam passes through the collimating lens 22 After collimation, it can become ideal parallel light.
  • the light-emitting surface of the integrator rod is equivalent to the light source surface of the system. This makes the LED light source system more uniform due to the mixing effect of the integrator rods on the light.
  • the integrator rod can also be a tapered square rod with a light exit area larger than the entrance aperture area.
  • the tapered square bar needs to have a sufficient length.
  • each LED unit module includes LEDs of each color used in the multi-color LED unit module array.
  • the chip allows each color of light to be distributed to each of the LED unit modules, so that each color of light fills the entire illuminated surface, thereby completely eliminating the undesirable visual effects caused by the color problem.
  • each The LED unit modules each contain LEDs of at least two of the colors used in the multi-color LED unit array array.
  • the chip can reduce the bad visual effect brought by the color image compared with the prior art. This is very practical in some occasions where the requirements for coloring are not high.
  • a fly-eye lens is used in the light source system, but the use of the fly-eye lens is costly and complicates the system; this embodiment will use another way to homogenize Instead of a compound eye lens.
  • the LEDs in each LED unit module The chipset is formed by the collimating lens and the collecting lens overlapping each other to form a mixed spot on the predetermined surface, and the distribution of the LED chips of different colors in the LED chip set in each LED unit module is adjusted.
  • the LED chips of any one color have substantially the same distribution at each position in each LED unit module, so that the mixed spot has good uniformity.
  • the blue LED The chip (labeled B in the figure) has four different positions in each LED unit module, which are the upper left corner, the lower left corner, the upper right corner and the lower right corner, and the number of times the blue LED chip is approximately the same at each position.
  • the number of LED chips in the upper left corner is 5, the number in the lower left corner is 4, the number in the upper right corner is 5, and the number in the lower right corner is 5; the red LED chip (identified as R in the figure), green The LED chip (labeled as G in the figure) and the white LED chip (identified as W in the figure) also satisfy this condition, so that although a certain color of the LED chip is in each LED
  • the number of positions of the unit module is not exactly equal, but because the difference is not large, the unevenness of the spot by the human eye is not obvious, so each LED The superposition of the projection spots of the unit modules will have good uniformity.
  • each LED unit module in order to make each color of the LED chip in each LED
  • Each position in the unit module has substantially the same distribution, and each LED unit module is fixed at a different angle with respect to the plane of the light source.
  • each LED is made
  • the unit modules are rotated at different angles with respect to their respective centers, and these different rotation angles are evenly distributed in the range of 0-360 °, and the LED chips of each color are also ensured in the respective LEDs.
  • Each location in the unit module has approximately the same distribution, see Figure 4a. It can be understood that the example shown in Figure 4b is to have all the different LEDs.
  • the unit modules are divided into four categories according to the direction of placement (the four types of orientations in the plane of the light source correspond to 0 °, 90 °, 180 ° and 270, respectively). °), each type of orientation is perpendicular to the other two types of placement, and each type contains the same number of LED unit modules. If each LED unit module contains only two colors of LEDs
  • the chip can also be divided into two types according to the direction of the placement of the LED unit modules (the two types of orientation in the plane of the light source correspond to 0 ° and 180 ° respectively), in these two types of LEDs In the unit module, the color of the LED chip at the corresponding position is just the same. For those skilled in the art, depending on the LED used The number of unit modules can be more flexible, but the nature is the same, as long as the LED chip of each color is in each LED in the entire light source plane. Each position in the unit module has substantially the same distribution.
  • the example shown in Figures 4a and 4b is to use the same LED unit module to rotate the LEDs of each color.
  • the chip has approximately the same distribution at each location in each LED unit module. This has the advantage of requiring only one LED unit module to be purchased, which is convenient and inexpensive. Of course, you can also use different LEDs.
  • Unit modules here, the different LED unit modules mean that the LED unit modules cannot be rotated by the same, the difference is due to the different LEDs inside the LED unit modules. The relative positions between the chips are different.
  • the layout of each LED unit module can be separately arranged. By adjusting the arrangement of LED chips of different colors, the LED chips of each color can be realized in each. Each location in the LED unit module has approximately the same distribution.
  • the LED chipset in the LED unit module is arranged along the clockwise R-G-W-B.
  • the LED chipset in the upper right corner is arranged in a clockwise manner along the clockwise R-W-G-B.
  • the arrangement of the LED chipsets in the lower left corner of the LED unit module is along the clockwise R-B-W-G, and the arrangement of the LED chipsets in the lower right corner of the LED unit module is clockwise.
  • R-B-G-W it can be seen that these four LED unit modules are different, but they also implement 'Every color LED chip in each LED
  • Each location in the unit module has a substantially identical distribution' purpose.
  • any color is The LED chips have approximately the same distribution at various locations in each LED unit module.
  • the color distribution of each LED unit module's projection spot is uneven, when all LEDs After the projection spots of the unit module are superimposed, the color distribution can be evenly distributed.
  • the chip is off-axis relative to the collimating lens (Fig. 3)
  • the LED chip 211 shown is offset from the optical axis 221 of the collimating lens 22, and the projection spot of the single chip is eccentric with respect to the central optical axis of the entire light source system, which would be LED
  • the uniformity of the spot formed by the light source system on the predetermined surface adversely affects.
  • FIG. 5a In the case of a fly-eye lens group, the result of simulating the red LED chip for the arrangement of the LED unit modules shown in Fig. 2a; Fig. 5b is also in the case of a fly-eye lens group, The arrangement of the LED unit modules shown in 4b is the result of simulating the red LED chip. It can be seen from the figure that in the case of using a fly-eye lens group, each LED is simultaneously The rotation direction of the unit module is adjusted so that the LED chips of any color have substantially the same distribution at each position in each LED unit module, and a more uniform light field output can be obtained.
  • the four LED chips in the LED unit module are R, G, B, W four different colors, in fact, it can also contain only 3 or 2 color LED chips, for example, a red LED chip, two green LED chips and a blue LED LED unit module composed of chips; at the same time, different colors also include white light of different color temperature, for example, LED unit module contains white LEDs of 3200K and 6500K color temperature Chip.
  • the arrangement of the four LED chips is not limited to the shape of a field, but may be any other arrangement. In order to make the optical expansion of the entire light source system small, it is preferable to make a difference in each LED unit module. The LED chips are arranged closely to each other. In addition, the number of chips in the LED unit module is not limited to four, and may include more or less.
  • a circuit control module may be further included to control LEDs of different colors in each LED unit module.
  • the chip is individually controlled to control the light-on state and output intensity of each color beam, thereby controlling the color, brightness, and color temperature of the projected spot.
  • each color LED chip refers to a single LED chip.
  • the LED chip having at least one color may be a multi-color LED chip, and the multi-color LED chip comprises two LED chips of dominant wavelength, and the difference between the two main wavelengths is greater than 10 nm and less than 30 Nano.
  • the human eye can distinguish the difference in the color of the luminescence, but such a color difference is not obvious to the human eye.
  • Embodiments 1 to 3 the LED with uniform color and no color can be realized by applying the invention.
  • Light source system the inventors found that the LED light source system is sufficiently uniform that even if a multi-color LED chip is used, the human eye will not be aware of the complex color LED. The effect of the color difference of the chip.
  • the application of the multi-color LED chip can make the LED light source system have a larger illumination spectrum coverage and a higher color rendering index.
  • the LED light source system further includes a color adjustment module, and the color adjustment module receives the double color LED
  • the color adjustment signal corresponding to the chip controls the illumination power of the two main wavelength LED chips included in the multi-color LED according to the target color information carried by the color adjustment signal.
  • the color adjustment signal For example, for red, it can include Red LEDs at 618nm and 635nm
  • the chip although it has a color difference, is not obvious.
  • the red projection beam having different dominant wavelengths can be generated by adjusting the relative intensities of the two by the color adjustment module.
  • the LEDs of the two main wavelength LED chips corresponding to the multi-color LED chip are respectively located.
  • the unit modules are staggered with each other so that the light of the two main wavelengths can be more evenly mixed and less visible to the human eye.
  • white LED chips of different color temperatures may be included, for example, 3200K. And 6500K two color temperatures, the LEDs of the two different color temperature LED chips
  • the unit modules are staggered with each other to ensure uniform light mixing, and the relative intensity of the two can be adjusted by the adjustment module to generate projection spots of different color temperatures.
  • the present invention also protects an LED lighting device comprising the LED light source system described above,
  • the optical path rear end of the light source system further includes a pattern disk placed at a focus of the collecting lens for receiving light emitted by the collecting lens, and a projection lens projecting the pattern light emitted from the pattern disk.

Abstract

Disclosed are a LED light source system and a lighting system using the light source system, comprising a multi-color LED unit modular array that comprises multiple LED unit modules; a collimating lens array used to collimate the light rays emitted by the LED unit modules; condenser lens disposed at the rear of the light path of the collimating lens array and used to condense the light emitted from the collimating lens onto a pre-set surface, the LED chip set in each LED unit module imaging, via the superimposition of the collimating lens and the condenser lens, onto the pre-set surface to form a mixed light spot; the LED chips of any one color in the LED unit module are approximately evenly distributed so as to provide good uniformity for the mixed light spots. Hence, the light spots emitted by the light source system are more uniform, and each collimating lens collimates the LED chips of multiple colors while mixing the multiple colors, thereby reducing the bad visual effect caused by colored shadows.

Description

一种LED光源系统和LED照明 装置  LED light source system and LED lighting device 技术领域Technical field
本发明 涉及投影及照明等光源领域,尤其涉及一种LED光源系统及使用该LED光源系统的LED照明装置。  The present invention relates to the field of light sources such as projection and illumination, and more particularly to an LED light source system and an LED illumination device using the LED light source system.
背景技术Background technique
传统的大功率照明装置、光照明设备一般采用金卤放电泡作为光源。由于金卤放电泡是白色光源,当需要得到彩色光时,需在金卤放电泡前设置滤光片来实现不同颜色的光输出。这种光源的缺陷在于金卤放电泡使用寿命低,仅有几百小时到数千小时不等;滤光片又使得投影出的彩色光饱和度低、不鲜艳,且获得的灯光色彩也不丰富。 Conventional high-power lighting devices and light-illuminating devices generally use a gold halide discharge bulb as a light source. Since the gold halide discharge bubble is a white light source, when color light needs to be obtained, a filter is required before the metal halide discharge bubble to realize light output of different colors. The drawback of this kind of light source is that the metal halide discharge bubble has a low service life, ranging from several hundred hours to several thousand hours; the filter makes the projected color light have low saturation, is not bright, and the color of the obtained light is not rich.
大功率发光二极管 LED 由于具有安全无污染、使用寿命高等优点,已经在照明领域内逐渐成为开发应用的首选装置,其使用寿命可达十万小时。 目前,将大功率 LED 作为舞台照明光源已经成为可能,它具有使用寿命长、安全无污染、色彩饱和度高等优点。然而,目前单个 LED 芯片的光通量有限,为了得到高亮度的彩色光输出,通常都是将不同颜色的 LED 芯片排成阵列来实现高亮度的光输出。 现有 LED 照明装置照明光源中 ,为了利用红( R )、绿( G )、蓝( B )、白( W )四色 LED 芯片得到均匀的混合光输出, 通常将 R 、 G 、 B 、 W 四色 LED 芯片周期性交替排成阵列, 如图 1a 所示。图 1b 为图 1a 中的任一 RGBW 四色 LED 芯片周期单元对应的光路图,其中 11R 为红色 LED 芯片, 11G 为绿色 LED 芯片, 11B 为蓝色 LED 芯片, 11W 为白色 LED 芯片, 12 为 LED 芯片封装所使用的硅胶球, 13 为全内反射( TIR )透镜, 15 为聚光透镜, 16 为图案盘,其上的通光孔径 161 构成系统的光阑, 17 为投影镜头,用于将光阑 161 投影成像到远处。其中,每个 TIR 透镜都对应一个 LED 芯片,用来对该 LED 芯片发出的光束进行整形和准直。从不同颜色的 LED 芯片发出的不同颜色的光束,经各自对应的 TIR 透镜整形后,均匀的出射光从 TIR 透镜出射并入射到聚光透镜 15 的前表面。该入射光束进一步被聚光透镜 15 会聚到图案盘 16 上并被光阑 161 所截,得到与光阑形状相同的特定形状的均匀光斑。该均匀光斑最终被其后的投影镜头 17 投影到舞台上。  High power LED Due to its advantages of safety, pollution-free and high service life, it has gradually become the first choice for development and application in the field of lighting, with a service life of up to 100,000 hours. Currently, high power LEDs will be As a stage lighting source has become possible, it has the advantages of long life, safe and pollution-free, high color saturation. However, currently a single LED The luminous flux of the chip is limited. In order to obtain high-intensity color light output, LED chips of different colors are usually arranged in an array to realize high-intensity light output. Existing LED lighting device illumination source In order to obtain uniform mixed light output using red (R), green (G), blue (B), and white (W) four-color LED chips, R, G, B, and W four-color LEDs are usually used. The chips are periodically alternately arranged in an array, as shown in Figure 1a. Figure 1b is an optical path diagram corresponding to the periodic unit of any RGBW four-color LED chip in Figure 1a, where 11R is a red LED Chip, 11G is green LED chip, 11B is blue LED chip, 11W is white LED chip, 12 is silica gel ball used in LED chip package, 13 It is a total internal reflection (TIR) lens, 15 is a condenser lens, 16 is a pattern disk, and the clear aperture 161 on it constitutes the aperture of the system, 17 is a projection lens for the aperture 161 The projection is imaged to a distance. Each TIR lens corresponds to an LED chip for shaping and collimating the light beam emitted by the LED chip. LEDs from different colors The beams of different colors emitted by the chip are shaped by the respective TIR lenses, and the uniform outgoing light is emitted from the TIR lens and incident on the front surface of the collecting lens 15. The incident beam is further condensed by the condensing lens 15 Converging onto the pattern disk 16 and being intercepted by the aperture 161, a uniform spot of a specific shape having the same shape as the pupil is obtained. This uniform spot is finally projected onto the stage by the subsequent projection lens 17.
然而,这样的 LED 照明装置却存在如下的问题: However, such LED lighting devices have the following problems:
1. 在特定的平面上(投影镜头 17 的成像平面上)能够得到均匀的照明,但在该平面的前后平面上会出现显著的颜色不均匀现象; 1. On a specific plane (projection lens 17 Uniform illumination can be obtained on the imaging plane, but significant color unevenness will appear on the front and rear planes of the plane;
2. 出现'彩影现象',即在照明装置的照明光路上的不透光物体在照明平面上的影子的边缘呈彩色。 2. A 'coloring phenomenon' occurs, that is, the opaque object on the illumination light path of the illuminating device is colored at the edge of the shadow on the illumination plane.
以上问题在实际应用中造成了使用者的困扰,但至今没有得到解决。 The above problems have caused user confusion in practical applications, but have not been solved so far.
技术问题technical problem
本发明提出了一种 LED 光源系统,包括: The invention provides an LED light source system comprising:
多色 LED 单元模组阵列,包括多个 LED 单元模组,每个 LED 单元模组都包含至少两种颜色的 LED 芯片形成 LED 芯片组, LED 芯片组中各 LED 芯片彼此紧密排列; Multi-color LED unit module array including multiple LED unit modules, each LED unit module containing at least two colors The LED chip forms an LED chip set, and the LED chips in the LED chip set are closely arranged with each other;
准直透镜阵列,每个准直透镜都对准一个 LED 单元模组,用来对该 LED 单元模组发出的光束进行准直; a collimating lens array, each collimating lens being aligned with an LED unit module for the LED The beam emitted by the unit module is collimated;
位于准直透镜阵列光路后端的用于将从准直透镜阵列出射的光汇聚于预定面的聚光透镜,每个 LED 单元模组中的 LED 芯片组都经过准直透镜和聚光透镜相互重叠的成像于预定面形成混合光斑; a collecting lens for concentrating light emitted from the collimating lens array on a predetermined surface at a rear end of the optical path of the collimating lens array, each LED The LED chip set in the unit module is formed by the collimating lens and the collecting lens overlapping each other to form a mixed spot on the predetermined surface;
其中,任意一种颜色的 LED 芯片在 LED 单元模组中的各个位置具有大致相同的分布,使得混合光斑具有良好的均匀性。 Among them, any color LED chip is in the LED Each location in the unit module has a substantially identical distribution such that the mixed spot has good uniformity.
优选的,每个 LED 单元模组都包含多色 LED 单元模组阵列所使用的每种颜色的 LED 芯片。 Preferably, each LED unit module includes LEDs of each color used in the array of multi-color LED unit modules Chip.
优选的,准直透镜阵列中各准直透镜紧密排列,且准直透镜阵列的出射光束的光学扩展量小于等于各 LED 单元模组的光学扩展量之和。 Preferably, each of the collimating lenses in the collimating lens array is closely arranged, and the optical expansion of the outgoing beam of the collimating lens array is less than or equal to each LED The sum of the optical expansions of the unit modules.
本发明还提出一种 LED 光源系统,包括: The invention also provides an LED light source system comprising:
多色 LED 单元模组阵列,包括多个 LED 单元模组,每个 LED 单元模组都包含该多色 LED 单元模组阵列所使用的每种颜色的 LED 芯片形成 LED 芯片组,且 LED 芯片组中各 LED 芯片彼此紧密排列; Multi-color LED unit module array comprising a plurality of LED unit modules, each of the LED unit modules including the multi-color LED The LED chips of each color used in the unit module array form an LED chip set, and the LED chips in the LED chip set are closely arranged with each other;
准直透镜阵列,每个准直透镜都对准一个 LED 单元模组,用来对该 LED 单元模组发出的光束进行准直;准直透镜阵列中各准直透镜紧密排列,且准直透镜阵列的出射光束的光学扩展量小于等于各 LED 单元模组的光学扩展量之和; a collimating lens array, each collimating lens being aligned with an LED unit module for the LED The beam emitted by the unit module is collimated; the collimating lenses in the collimating lens array are closely arranged, and the optical expansion of the outgoing beam of the collimating lens array is less than or equal to the sum of the optical expansions of the LED unit modules;
复眼透镜组,位于准直透镜阵列之后,用来对准直透镜出射的光束进行匀光; a compound eye lens group, located behind the collimating lens array, for aligning the light beam emitted by the straight lens to homogenize;
位于复眼透镜组光路后端的用于将从复眼透镜组出射的光汇聚于预定面的聚光透镜。 A condensing lens for collecting light emitted from the fly-eye lens group at a predetermined surface at a rear end of the optical path of the fly-eye lens group.
优选的,各 LED 单元模组相同。 Preferably, each LED unit module is the same.
优选的, LED 单元模组有四个 LED 芯片,且该四个 LED 芯片排布成田字形。 Preferably, the LED unit module has four LED chips, and the four LED chips are arranged in a row shape.
优选的, LED 芯片裸露于空气中。 Preferably, the LED chip is exposed to the air.
优选的,至少一种颜色的 LED 芯片是复色 LED 芯片,复色 LED 芯片包括两种主波长的 LED 芯片,该两种主波长之差大于 10 纳米且小于 30 纳米。 Preferably, the LED chip of at least one color is a multi-color LED chip, and the multi-color LED chip comprises two dominant wavelengths. In an LED chip, the difference between the two dominant wavelengths is greater than 10 nm and less than 30 nm.
优选的,复色 LED 芯片所包括的两种主波长的 LED 芯片分别所在的 LED 单元模组相互交错排列。 Preferably, the LEDs of the two main wavelength LED chips included in the multi-color LED chip are respectively located The unit modules are staggered.
本发明还提出一种 LED 照明装置,包括上述的 LED 光源系统;在 LED 光源系统的光路后端还依次包括放置于聚光透镜焦点处用于接收聚光透镜发出的光的图案盘,和将从图案盘发出的图案光投射出去的投影镜头。 The invention also provides an LED lighting device comprising the above LED light source system; The optical path rear end of the light source system further includes a pattern disk placed at a focus of the collecting lens for receiving light emitted by the collecting lens, and a projection lens projecting the pattern light emitted from the pattern disk.
这样,在实现光源系统发射的光斑更加均匀的同时,由于每一个准直透镜对多个颜色的 LED 芯片进行准直的同时具有混合多颜色光的作用,因此可以减弱彩影造成的不良视觉效果。 In this way, while achieving a more uniform spot of light emitted by the light source system, each of the collimating lenses has multiple colors of LEDs. The chip collimates and has the function of mixing multi-color light, so that the bad visual effect caused by the color image can be reduced.
附图说明DRAWINGS
图 1a 是现有 LED 照明装置中不同 LED 芯片的一种排布图; Figure 1a is a layout view of different LED chips in the existing LED lighting device;
图 1b 是现有 LED 照明装置的光路示意图; Figure 1b is a schematic view of the optical path of the existing LED lighting device;
图 2a 为本发明实施例一的 LED 单元模组的一种排布图; 2a is a layout view of an LED unit module according to Embodiment 1 of the present invention;
图 2b 为图 2a 中任一 LED 单元模组的示意图; Figure 2b is a schematic diagram of any of the LED unit modules of Figure 2a;
图 3 为实施例一的 LED 照明装置的结构示意图; 3 is a schematic structural view of an LED lighting device of Embodiment 1;
图 4a 为本发明实施例二的 LED 单元模组的一种排布图; 4a is a layout view of an LED unit module according to Embodiment 2 of the present invention;
图 4b 为本发明实施例二的 LED 单元模组的另一种排布图; 4b is another layout diagram of an LED unit module according to Embodiment 2 of the present invention;
图 4c 为本发明实施例二的 LED 单元模组的另一种排布图; 4c is another layout diagram of an LED unit module according to Embodiment 2 of the present invention;
图 5a 为应用实施例一时红色 LED 芯片发出的光在预定面的仿真结果; Figure 5a is a simulation result of the light emitted by the red LED chip on the predetermined surface when the first embodiment is applied;
图 5b 为应用实施例三时红色 LED 芯片发出的光在预定面的仿真结果。 Figure 5b shows the simulation results of the light emitted by the red LED chip on the predetermined surface when the third embodiment is applied.
本发明的实施方式Embodiments of the invention
针对背景技术中的问题,发明人做了有针对性的研究。发明人发现:在图 1a 和 1b 所示的方案中,由于 R 、 G 、 B 、 W 四色 LED 芯片的空间位置不同,它们发出的不同颜色的光束经各自对应的 TIR 透镜整形后出射光束彼此不会重合,即从 TIR 透镜出射的光束中不同颜色光束的空间位置不同。以图 1a 中 R 、 G 、 B 、 W 排列的四色 LED 芯片为例,其输出光经 TIR 透镜 13 整形后将形成 R 、 G 、 B 、 W 按序排列的空间颜色分布,如图 1b 所示,其中 14R 表示红色 LED11R 产生的光束、 14G 表示绿色 LED11G 产生的光束、 14B 表示蓝色 LED11B 产生的光束、 14W 表示白色 LED11W 产生的光束。这种空间颜色分布不均的光束经会聚透镜 15 会聚后,虽能在光阑 161 处重合形成均匀光束,但不同颜色光束的入射角却是不同的,这种入射角的不同将导致它们从光阑 161 出射时出射角不同。这种不同颜色光束空间角分布的不同将一直传递到投影镜头 17 输出的光束 18 中,其中, 18W 表示输出的白光光束, 18B 表示输出的蓝光光束, 18G 表示输出的绿光光束, 18R 表示输出的红光光束。 The inventors have made targeted research on the problems in the background art. The inventor found that in the schemes shown in Figures 1a and 1b, R, G, B, W four-color LED chips have different spatial positions, and the beams of different colors emitted by them are shaped by their respective TIR lenses, and the outgoing beams do not coincide with each other, that is, from TIR. The spatial positions of the beams of different colors in the beam emitted by the lens are different. Take the four-color LED chip arranged in R, G, B, and W in Figure 1a as an example. The output light passes through the TIR lens. After shaping, the spatial color distribution of R, G, B, W in order will be formed, as shown in Figure 1b, where 14R represents the red LED 11R and 14G represents green. The light beam generated by LED11G, 14B represents the light beam generated by blue LED11B, and 14W represents the light beam generated by white LED11W. This spatially unevenly distributed beam of light passes through a converging lens 15 After convergence, although the uniform beam can be formed at the pupil 161, the incident angles of the beams of different colors are different, and the difference of the incident angles will cause them to go from the pupil 161. The exit angle is different when exiting. The difference in spatial angular distribution of the different color beams will be transmitted to the beam 18 output from the projection lens 17, wherein 18W represents the output white light beam, 18B Indicates the output blue light beam, 18G represents the output green light beam, and 18R represents the output red light beam.
本质上,投影镜头 17 对光阑 161 进行了投影成像,在其像面,虽能得到颜色和亮度都均匀的光斑,但在偏离像面的其他位置,不同颜色的光斑将在空间彼此错开从而形成颜色分布不均匀的光分布,这是由于从系统输出的光束中,不同颜色光束空间角的分布不同所带来的。 Essentially, the projection lens 17 is opposite to the aperture 161 Projection imaging is performed, and in the image plane, although a spot with uniform color and brightness can be obtained, at other positions deviating from the image plane, spots of different colors will be staggered in space to form a light distribution with uneven color distribution. It is due to the difference in the spatial angle distribution of the beams of different colors among the beams output from the system.
总之,在现有利用 R 、 G 、 B 、 W 四色 LED 作为照明光源的系统中,由于对每个 LED 芯片都要配置一个 TIR 透镜,使得不同颜色的 LED 芯片在空间位置上间隔一定的距离,这种空间位置的不同,使得输出光束中不同颜色光束的空间角分布不同,从而导致投影光束在偏离像面的位置出现光斑颜色不均匀性的问题。另一方面,由于不同色光的空间位置和角分布不同,在照明装置的照明光路上的不透光物体会对不同颜色的光有不同的遮挡,这是造成'彩影问题'的本质原因。 In short, in the existing system using R, G, B, W four-color LED as the illumination source, due to each LED The chip must be equipped with a TIR lens to make LEDs of different colors The chips are spaced apart in a spatial position by a certain distance. The spatial position of the chips is different, so that the spatial angular distributions of the different color beams in the output beam are different, which causes the problem of the spot color unevenness of the projected beam at a position deviating from the image plane. On the other hand, due to the different spatial position and angular distribution of different colored lights, the opaque objects on the illumination light path of the illumination device will have different occlusions for different colors of light, which is the essential cause of the 'color problem'.
下面结合具体实施例来对本发明进一步说明。 The invention is further described below in conjunction with specific embodiments.
实施例一 Embodiment 1
图 2a 为在本实施例的 LED 光源系统中 LED 芯片的排布图。在本实施例中,不同颜色的 LED 芯片组成一个芯片组被固定到一个单元上,组成一个 LED 单元模组 21 ,多个 LED 单元模组形成一个多色 LED 单元模组阵列。其中, 每个 LED 单元模组都包含多色 LED 单元模组阵列所使用的每种颜色的 LED 芯片。图 2b 为图 2a 中任一 LED 单元模组上不同 LED 芯片的排列图,其中, 21 为 LED 单元模组,它由 4 个不同的 LED 芯片组成,包括一个红色 LED 芯片 21R 、一个绿色 LED 芯片 21G 、一个蓝色 LED 芯片 21B 和一个白色 LED 芯片 21W ,它们固定在同一个导热衬底 213 上。导热衬底 213 可选用氧化铝、氮化铝等导热陶瓷,只要具有足够高的热导率同时具有绝缘表面层即可。 Fig. 2a is an arrangement diagram of LED chips in the LED light source system of the present embodiment. In this embodiment, LEDs of different colors The chips form a chipset that is fixed to a unit to form an LED unit module 21, and the plurality of LED unit modules form an array of multi-color LED unit modules. Where each LED The unit modules all contain LED chips of each color used in the array of multi-color LED unit modules. Figure 2b is an arrangement diagram of different LED chips on any of the LED unit modules in Figure 2a, wherein 21 is an LED unit module consisting of 4 different LED chips, including a red LED chip 21R, a green LED chip 21G, and a blue LED. The chip 21B and a white LED chip 21W are attached to the same thermally conductive substrate 213. Thermally conductive substrate 213 A heat conductive ceramic such as alumina or aluminum nitride may be used as long as it has a sufficiently high thermal conductivity and an insulating surface layer.
图 3 为本实施例的 LED 光源系统的结构示意图。其中,除 LED 单元模组 21 外,还包括准直透镜阵列。 准直透镜阵列中每个准直透镜 22 都对准一个 LED 单元模组 21 ,用来对该 LED 单元模组 21 发出的光束进行准直。还包括复眼透镜组 23 ,位于准直透镜阵列之后,用来对准直透镜 23 出射的光束进行匀光;还包括位于复眼透镜组 23 光路后端的用于将从复眼透镜组 23 出射的光汇聚于预定面 261 的聚光透镜 25 。其中,预定面 261 常常是聚光透镜 25 的焦平面。 FIG. 3 is a schematic structural view of the LED light source system of the embodiment. Wherein, in addition to the LED unit module 21 In addition, a collimating lens array is also included. Each of the collimating lenses 22 in the collimating lens array is aligned with an LED unit module 21 for the LED unit module 21 The emitted beam is collimated. Also included is a fly-eye lens group 23 disposed behind the collimating lens array for aligning the light beam emitted from the straight lens 23 for homogenizing; further comprising a compound eye lens group 23 A collecting lens 25 for collecting the light emitted from the fly-eye lens group 23 on the predetermined surface 261 at the rear end of the optical path. Among them, the predetermined surface 261 is often the focal plane of the collecting lens 25.
在本实施例中,每个 LED 单元模组都包含 4 个不同颜色的 LED 芯片(包括 21R 、 21G 、 21B 和 21W ),四个 LED 芯片以及芯片之间的间隔一起构成了整个 LED 单元模组的光源面积。四个 LED 芯片彼此紧密排列成田字型,此时光源面积最小且形成对称结构,经其后的准直透镜 22 准直后出射光束的空间均匀性最好。更为优选的,这四个 LED 芯片表面上的焊盘都位于田字型的外边上,这有利于打金线。当然在实际应用中,田字型只是一种可能的排列方式,其它排列方式也是可能的;而且若 LED 芯片颗数不是 4 颗,则必然会排列成其它形式。 In this embodiment, each LED unit module contains four LED chips of different colors (including 21R and 21G). , 21B and 21W ), the four LED chips and the spacing between the chips together constitute the light source area of the entire LED unit module. Four LEDs The chips are arranged closely to each other in a field shape. At this time, the light source area is the smallest and a symmetrical structure is formed, and the spatial uniformity of the outgoing beam is best after the collimating lens 22 is collimated. More preferably, these four LEDs The pads on the surface of the chip are located on the outside of the field, which is good for gold wire. Of course, in practical applications, the field type is only a possible arrangement, and other arrangements are possible; and if the number of LED chips is not 4 The pieces will inevitably be arranged in other forms.
LED 芯片彼此紧密排列的用意在于,一方面减小光源系统的光学扩展量,另一方面使各 LED 芯片之间的间隙尽可能小,这样有利于光源系统发光光斑的均匀性。在实际操作中,由于 LED 封装工艺的限制, LED 芯片的间距往往不能为 0 ,而是一个很小的距离例如 0.1~0.2mm (对于 1mm 的 LED 芯片而言)。 The purpose of closely aligning the LED chips with each other is to reduce the optical expansion of the light source system on the one hand, and to make the LEDs on the other hand. The gap between the chips is as small as possible, which is beneficial to the uniformity of the light spot of the light source system. In practice, due to the limitations of the LED packaging process, the spacing of the LED chips often cannot be 0. , but a small distance such as 0.1~0.2mm (for 1mm LED chips).
在本实施例的 LED 照明装置中,准直透镜 22 在对 LED 单元模组 21 出射光束实现准直的同时也能使 LED 单元模组发射的多色 LED 发光发生混合。对每个 LED 单元模组而言,由于 R 、 G 、 B 、 W 四种颜色的 LED 芯片对着同一个准直透镜,它们输出的 R 、 G 、 B 、 W 四种颜色的光束经该准直透镜准直和混光后,将合成一束颜色分布均匀的平行光(虽然并非理想的平行光,而是具有一定的发散角,但其发散角很小,例如± 9 °,所以可近似按平行光来处理)。该平行光束中不同颜色的光束在空间彼此重叠,其对应的角分布也近似相同,随后经复眼透镜组 23 匀光后被聚光透镜 25 会聚到光阑 261 处,投影镜头 27 再将光阑 261 的像投影成像到远处。在整个光束的传播过程中, R 、 G 、 B 、 W 四种颜色的光束始终耦合在一起,所以在光源系统最后输出的光束 28 中,不同颜色的光束的空间位置和出射角将基本相同。本质上,即使将 R 、 G 、 B 、 W 四色 LED 芯片紧密排列成田字型,由于它们的空间位置仍是不同的,这种空间位置的不同将导致它们所发出的不同颜色的光束经准直透镜 22 准直后的空间角分布也会略有差异,但由于每个 LED 芯片的面积很小 ( 通常只有 1mm x 1mm) ,且不同芯片又彼此相隔很近,所以这种由空间位置差异所引起的不同颜色的光束角分布的差异可以忽略。 In the LED lighting device of the present embodiment, the collimating lens 22 is in the pair of LED unit modules 21 When the outgoing beam is collimated, it also enables the multi-color LED illumination emitted by the LED unit module to be mixed. For each LED unit module, due to the four colors of R, G, B, W The LED chips face the same collimating lens, and they output R, G, B, W After the four color beams are collimated and mixed by the collimating lens, a uniform color uniform parallel light is synthesized (although it is not ideal parallel light, but has a certain divergence angle, but its divergence angle is small, For example ± 9 °, so it can be treated as approximately parallel light). The beams of different colors in the parallel beam overlap each other in space, and their corresponding angular distributions are also approximately the same, and then are homogenized by the fly-eye lens group 23 and then concentrated by the collecting lens 25 to the pupil. At 261, the projection lens 27 images the image of the pupil 261 to a distant location. During the propagation of the entire beam, R, G, B, W The beams of the four colors are always coupled together, so in the final output of the light source 28, the spatial position and the exit angle of the beams of different colors will be substantially the same. Essentially, even R, G, B, W The four-color LED chips are closely arranged in a row shape, and since their spatial positions are still different, the difference in spatial position causes them to emit different colors of light beams through the collimating lens 22 The angular distribution of the space after collimation will also vary slightly, but the area of each LED chip is small (usually only 1mm x 1mm) And the different chips are closely spaced from each other, so the difference in beam angular distribution of different colors caused by the difference in spatial position can be ignored.
在本实施例所示的 LED 照明装置中,如图 3 所示,准直透镜阵列中各个准直透镜 22 应紧密排列,使得相邻准直透镜 22 之间没有间隙。当各个准直透镜紧密排布时,对于每一种颜色的 LED 芯片发出的光,从各个准直透镜 22 准直出射时将彼此相接连成一片,这些准直光束经投影镜头 27 投影出射时也彼此相接连成一片,且充满整个发光面。当然,出于公差和安装考虑,也可使相邻准直透镜 22 之间留有一定缝隙,这也应该属于本发明的保护范围。 In the LED lighting device shown in this embodiment, as shown in FIG. 3, each of the collimating lenses 22 in the collimating lens array They should be arranged closely so that there is no gap between adjacent collimating lenses 22. When the respective collimating lenses are closely arranged, the light emitted from the LED chips of each color is emitted from the respective collimating lenses 22 When collimated, they will be connected to each other in a piece. These collimated beams are also projected into one piece when projected by the projection lens 27, and fill the entire luminous surface. Of course, adjacent collimating lenses 22 can also be made for tolerance and mounting considerations. There is a certain gap between them, which should also fall within the scope of protection of the present invention.
本实施例与图 1b 所示的实施例相比,同样具有多颗 LED 芯片阵列,但在本实施例中,进一步将这些 LED 芯片分成了多个 LED 单元模组,并使每个 LED 单元模组都包含有各种颜色的 LED 芯片,从而使每个 LED 单元模组都能发出各种颜色的光束;同时,每个 LED 单元模组都设置一个准直透镜来对该 LED 单元模组出射的光束进行准直,相对于现有技术中每个 LED 芯片都使用一个准直透镜的情形,既可以减少所使用的准直透镜的数量,方便安装,又实现了对不同颜色光束的混光作用 。同时,由于所有准直透镜相接在一起形成准直透镜阵列,从而使得每种颜色的光束都充满整个发光面,且具有接近的空间分布和角分布,这使得不同颜色的光束的投影光斑不仅在像面,即使在偏离像面一定距离的其他位置也能较理想地重合,从而得到颜色和亮度均匀的光斑。此外,由于输出光束中的不同颜色光束的空间角分布相同,所以不会存在彩影现象。 This embodiment also has a plurality of LED chip arrays as compared with the embodiment shown in FIG. 1b, but in the present embodiment, these are further The LED chip is divided into a plurality of LED unit modules, and each LED unit module contains LED chips of various colors, thereby making each LED The unit modules can emit light beams of various colors; at the same time, each LED unit module is provided with a collimating lens to collimate the light beam emitted from the LED unit module, compared to each LED in the prior art. The use of a collimating lens in the chip can reduce the number of collimating lenses used, facilitate installation, and achieve light mixing of different color beams. . At the same time, since all the collimating lenses are connected together to form a collimating lens array, the light beams of each color are filled with the entire light emitting surface, and have close spatial distribution and angular distribution, which makes the projection spot of the beams of different colors not only In the image plane, even at other positions deviating from the image plane at a certain distance, it is ideally coincident, thereby obtaining a spot of uniform color and brightness. In addition, since the spatial angular distribution of the different color beams in the output beam is the same, there is no coloring phenomenon.
在本实施例中,各 LED 单元模组 21 都相同,这保证了每个 LED 单元模组都包含有各种颜色的 LED 芯片,从而使每个 LED 单元模组都能发出各种颜色的光束;同时使用相同的 LED 单元模组使得生产物料的准备变得简单。 In this embodiment, each of the LED unit modules 21 is the same, which ensures that each LED unit module contains various colors. The LED chip enables each LED unit module to emit light beams of various colors; at the same time, the same LED unit module makes preparation for production materials simple.
在对于亮度有较高要求的应用中,利于投影机光源应用或舞台灯应用等, LED 光源系统发出光束的光学扩展量 (etendue) 存在限制,因而从准直透镜 22 出射的准直光束的光学扩展量越小越好。因为每一个准直透镜 22 出射光束的光学扩展量越小,光阑所能够通过的这样的光束就越多,相应的就可以设置更多的 LED 单元模组 21 ,该 LED 光源系统的发光强度也就越大。 In applications where high brightness is required, it is advantageous for projector light source applications or stage light applications, etc. There is a limit to the etendue of the beam emitted by the source system, so that the optical expansion of the collimated beam emerging from the collimating lens 22 is as small as possible. Because each collimating lens 22 The smaller the optical spread of the outgoing beam, the more such a beam can pass through the aperture, and correspondingly more LED unit modules 21 can be provided, the greater the luminous intensity of the LED light source system.
对每个准直透镜而言,其输出光束的光学扩展量为该准直透镜的面积与准直后光束的发散半角的正弦的平方的乘积; LED 单元模组的光学扩展量则等于其光源面积与其发光半角(一般为 90 度)的正弦平方的乘积。在本实施例中,由于每个 LED 单元模组中的四个 LED 芯片彼此紧密排列成田字型,此时芯片之间的空间间隔可以忽略不计,光源面积最小,其光学扩展量也达到最小。此外,为了进一步减小 LED 单元模组的光学扩展量,优选地,将每个 LED 单元模组中所包含的 LED 芯片直接裸露于空气中而不使用透明材料例如环氧树脂或硅胶封装,因为当使用折射率为 n 的透明材料对 LED 芯片进行封装时,相对于将该芯片裸露于空气中的情况,会使其光学扩展量扩大 n2 倍。优选的,控制准直后光束的光学扩展量要小于等于从 LED 单元模组输出光束的光学扩展量,这有利于 LED 光源系统的发光强度。对于整个准直透镜阵列而言,其出射光束的光学扩展量为整个准直透镜阵列的面积乘以准直后光束的发散半角正弦的平方(此时整个准直透镜阵列的面积不仅包括所有准直透镜的面积之和,还包括各准直透镜之间的空间间隙),它优选的应小于等于各 LED 单元模组的光学扩展量之和。For each collimating lens, the etendue of the output beam is the product of the area of the collimating lens and the square of the sine of the divergent half-angle of the collimated beam; the optical expansion of the LED unit module is equal to its source The product of the area and the sine square of its illuminating half angle (typically 90 degrees). In this embodiment, since the four LED chips in each LED unit module are closely arranged in a row shape, the spatial spacing between the chips is negligible, the light source area is the smallest, and the optical expansion amount is also minimized. In addition, in order to further reduce the optical expansion of the LED unit module, it is preferable to expose the LED chip contained in each LED unit module directly to the air without using a transparent material such as epoxy or silicone, because When the LED chip is packaged using a transparent material having a refractive index n, the etendue is expanded by a factor of 2 with respect to the case where the chip is exposed to the air. Preferably, the amount of optical expansion of the beam after the collimation is controlled to be less than or equal to the optical expansion of the output beam from the LED unit module, which is advantageous for the luminous intensity of the LED light source system. For the entire collimating lens array, the etendue of the outgoing beam is the area of the entire collimating lens array multiplied by the square of the divergent half-angle sine of the collimated beam (the entire area of the collimating lens array includes not only all the quasi-quantities) The sum of the areas of the straight lenses also includes the spatial gap between the collimating lenses, which preferably should be less than or equal to the sum of the optical spreads of the individual LED unit modules.
在本实施例中,通过将每个 LED 单元模组中不同的 LED 芯片彼此紧密排布,同时又使每个 LED 单元模组所对应的准直透镜 22 相接排布,从而最大限度减小了光源系统的光学扩展量,提高了输出光的亮度。 In this embodiment, by arranging different LED chips in each LED unit module closely to each other, and simultaneously making each LED The collimating lens 22 corresponding to the unit module is arranged in parallel, thereby minimizing the optical expansion of the light source system and improving the brightness of the output light.
优选的,使用光学扩展量没有显著扩大的准直透镜,这包括利用光的折射进行准直的凸透镜,也包括复合抛物面集光器 (Compound Parabolic Concentrator, CPC) ,以及与复合抛物面集光器原理接近的锥形积分棒(在本实施例的最后有详细描述);应尽量避免使用在本领域经常用到的全反射( TIR )收集透镜(图 1b 中的 TIR 透镜 13 就是一个例子)。全反射收集透镜虽然理论上可以收集 LED 发出的全角度的光,但是它对光学扩展量有显著的扩大,往往扩大 5 倍以上。 Preferably, a collimating lens having no significantly expanded optical expansion is used, including a convex lens that collimates with the refraction of light, and a compound parabolic concentrator (Compound Parabolic) Concentrator, CPC), and a tapered integrator rod that is similar to the principle of a compound parabolic concentrator (described in detail at the end of this embodiment); total reflections that are often used in the field should be avoided as much as possible ( The TIR) collection lens (the TIR lens 13 in Figure 1b is an example). The total reflection collection lens can theoretically collect LEDs The full-angle light is emitted, but it has a significant expansion of the optical expansion, which is often more than 5 times larger.
在本实施例的光源系统中,每个 LED 单元模组包含有多颗不同颜色的 LED 芯片形成 LED 芯片组, 每个 LED 单元模组中的 LED 芯片组都经过准直透镜和聚光透镜相互重叠的成像于预定面 261 形成混合光斑,所以对该 LED 光源系统而言,该混合光斑的空间分布是不均匀的(参考图 2a 可知,该光斑左上角为红色,右上角为绿色,左下角为白色,右下角为蓝色)。为了得到颜色空间分布均匀的光斑,在本实施例的光源系统中进一步设置了复眼透镜组 23 来进行匀光。 In the light source system of the embodiment, each LED unit module includes a plurality of LED chips of different colors to form an LED. The chipset, the LED chipset in each LED unit module is superimposed on the predetermined surface 261 by the collimating lens and the collecting lens to form a mixed spot, so the LED is In the case of a light source system, the spatial distribution of the mixed spot is not uniform (refer to Figure 2a). It can be seen that the upper left corner of the spot is red, the upper right corner is green, the lower left corner is white, and the lower right corner is blue). In order to obtain a spot having a uniform color space distribution, a fly-eye lens group 23 is further provided in the light source system of the present embodiment. To achieve even light.
在本实施例中,复眼透镜组 23 设置在准直透镜 22 后用来对其出射的光束进行匀光,进而改善不同颜色的光束空间分布的均匀性。为了实现良好的匀光效果,优选地,应保证准直透镜阵列中每个准直透镜的尺寸是复眼透镜中每个微透镜的尺寸的 4 倍以上。显然,复眼透镜中每个微透镜的尺寸越小,其匀光效果越好。通过在准直透镜 22 后设置复眼透镜组 23 ,此时整个光源系统相当于对复眼透镜中的每个微透镜进行了重叠成像,优选地,使复眼透镜中的每个微透镜呈正六边形结构,一方面可保证相邻微透镜之间的无缝排布,另一方面又使其投影像与圆形投影光斑匹配。 In the present embodiment, the fly-eye lens group 23 is disposed on the collimator lens 22 It is then used to homogenize the beam that exits it, thereby improving the uniformity of the spatial distribution of the beams of different colors. In order to achieve a good light-shaping effect, it is preferable to ensure that the size of each collimating lens in the collimating lens array is the size of each microlens in the fly-eye lens. 4 times or more. Obviously, the smaller the size of each microlens in the fly-eye lens, the better the uniformity effect. By providing a fly-eye lens group 23 after the collimator lens 22 At this time, the entire light source system is equivalent to superimposing imaging of each microlens in the fly-eye lens. Preferably, each of the microlenses in the fly-eye lens has a regular hexagonal structure, and on the one hand, the adjacent microlenses are ensured. The seamless arrangement, on the other hand, matches the projected image with the circular projection spot.
在本实施例的其他应用中,为了进一步改善投影光斑空间面分布的均匀性,还可在 LED 单元模组和准直透镜之间设置积分棒来对 LED 芯片出射的光束进行匀光。积分棒包括入光口和出光口。入光口紧紧靠近 LED 单元模组中 LED 芯片的发光面设置,使得从 LED 出射的绝大部分光都能进入该积分棒;出光口位于准直透镜 22 的焦平面附近,使得其输出光束经准直透镜 22 准直后能成为较理想的平行光,此时,积分棒的出光面相当于成为了系统的光源面。由于积分棒对光的混合作用,这使得 LED 光源系统发光更加均匀。 In other applications of this embodiment, in order to further improve the uniformity of the spatial distribution of the projected spot, it is also possible to An integrator rod is disposed between the unit module and the collimating lens to homogenize the light beam emitted from the LED chip. The integrator rod includes an entrance port and an exit port. The light inlet is close to the LED unit module The light emitting surface of the chip is disposed such that most of the light exiting the LED enters the integrator; the light exit is located near the focal plane of the collimating lens 22 such that its output beam passes through the collimating lens 22 After collimation, it can become ideal parallel light. At this time, the light-emitting surface of the integrator rod is equivalent to the light source surface of the system. This makes the LED light source system more uniform due to the mixing effect of the integrator rods on the light.
在实际应用中,积分棒还可以是出光口面积大于入光口面积的锥形方棒。当锥形方棒的出光口足够大,大到彼此相邻连成一片,此时从锥形方棒出光口出射的光束也将连成一片,也就不再需要其后的准直透镜了;但此时为了实现良好的混光效果,锥形方棒需具有足够的长度。 In practical applications, the integrator rod can also be a tapered square rod with a light exit area larger than the entrance aperture area. When the light exits of the tapered square rods are large enough to be adjacent to each other, the light beams emerging from the light exits of the tapered square rods will also be connected into one piece, and the subsequent collimating lens will no longer be needed. However, in order to achieve a good light mixing effect, the tapered square bar needs to have a sufficient length.
在本实施例中, 每个 LED 单元模组都包含多色 LED 单元模组阵列所使用的每种颜色的 LED 芯片,这当然可以使每种颜色光都分布于每一个 LED 单元模组,进而使每种颜色光都充满整个发光面,进而完全消除彩影问题造成的不良视觉效果。实际上,只要每个 LED 单元模组都包含多色 LED 单元模组阵列所使用颜色中的至少两种颜色的 LED 芯片,相对于现有技术来说就可以减弱彩影带来的不良视觉效果。这在有些对于彩影要求不高的场合是很实用的。 In this embodiment, each LED unit module includes LEDs of each color used in the multi-color LED unit module array. The chip, of course, allows each color of light to be distributed to each of the LED unit modules, so that each color of light fills the entire illuminated surface, thereby completely eliminating the undesirable visual effects caused by the color problem. In fact, as long as each The LED unit modules each contain LEDs of at least two of the colors used in the multi-color LED unit array array The chip can reduce the bad visual effect brought by the color image compared with the prior art. This is very practical in some occasions where the requirements for coloring are not high.
实施例二 Embodiment 2
在实施例一中,为了实现对投影光斑的空间匀光而在光源系统中使用了复眼透镜,但使用复眼透镜成本较高,且会使系统复杂;本实施例将采用另一种方式匀光而不采用复眼透镜。 In the first embodiment, in order to realize spatial uniformization of the projection spot, a fly-eye lens is used in the light source system, but the use of the fly-eye lens is costly and complicates the system; this embodiment will use another way to homogenize Instead of a compound eye lens.
在本实施例中, 每个 LED 单元模组中的 LED 芯片组都经过准直透镜和聚光透镜相互重叠的成像于预定面形成混合光斑,通过调整每个 LED 单元模组内 LED 芯片组中不同颜色的 LED 芯片的分布,使得 任意一种颜色的 LED 芯片在各个 LED 单元模组中的各个位置具有大致相同的分布,使得混合光斑具有良好的均匀性。例如,如图 4b 所示,蓝色 LED 芯片(图中标识为 B )在各个 LED 单元模组中有四种不同的位置,为左上角,左下角,右上角和右下角,而蓝色 LED 芯片在每个位置上的次数大致相同,即蓝色 LED 芯片在左上角的次数为 5 ,在左下角的次数为 4 ,在右上角的次数为 5 ,在右下角的次数为 5 ;红色 LED 芯片(图中标识为 R )、绿色 LED 芯片(图中标识为 G )和白色 LED 芯片(图中标识为 W )也满足该条件,这样虽然某一种颜色的 LED 芯片在各 LED 单元模组的各个位置的数量并不精确相等,但是由于差别不大,人眼对其光斑的不均匀性并不能明显看出来,因此各 LED 单元模组的投影光斑的叠加将具有良好的均匀性。 In this embodiment, the LEDs in each LED unit module The chipset is formed by the collimating lens and the collecting lens overlapping each other to form a mixed spot on the predetermined surface, and the distribution of the LED chips of different colors in the LED chip set in each LED unit module is adjusted. The LED chips of any one color have substantially the same distribution at each position in each LED unit module, so that the mixed spot has good uniformity. For example, as shown in Figure 4b, the blue LED The chip (labeled B in the figure) has four different positions in each LED unit module, which are the upper left corner, the lower left corner, the upper right corner and the lower right corner, and the number of times the blue LED chip is approximately the same at each position. Blue The number of LED chips in the upper left corner is 5, the number in the lower left corner is 4, the number in the upper right corner is 5, and the number in the lower right corner is 5; the red LED chip (identified as R in the figure), green The LED chip (labeled as G in the figure) and the white LED chip (identified as W in the figure) also satisfy this condition, so that although a certain color of the LED chip is in each LED The number of positions of the unit module is not exactly equal, but because the difference is not large, the unevenness of the spot by the human eye is not obvious, so each LED The superposition of the projection spots of the unit modules will have good uniformity.
在本实施例的另一个 LED 光源系统中,为了使 每种颜色的 LED 芯片在各个 LED 单元模组中的各个位置具有大致相同的分布,将各 LED 单元模组相对于光源平面旋转不同的角度进行固定。优选地,使各 LED 单元模组相对于各自的中心旋转不同的角度,且这些不同的旋转角在 0-360 °范围内分布均匀,也可保证 每种颜色的 LED 芯片在各个 LED 单元模组中的各个位置具有大致相同的分布,参见图 4a 。可以理解,图 4b 所示的例子就是将所有不同的 LED 单元模组按照摆放方向的不同分为四类(该四类在光源平面内的摆放方向分别对应 0 °, 90 °, 180 °和 270 °),每一类的摆放方向都与其它两类的摆放方向相垂直,且每一类包含的 LED 单元模组的数量大致相同。如果每个 LED 单元模组内只包含两种颜色的 LED 芯片,也可将 LED 单元模组按照摆放方向的不同分为方向相反的两类(该两类在光源平面内的摆放方向分别对应 0 °和 180 °),在这两类 LED 单元模组中,对应位置上的 LED 芯片颜色正好不同。对本领域的技术人员,根据所使用的 LED 单元模组的数量的不同,可以有更灵活的布局,但本质不变,只要保证在整个光源平面内,每种 颜色的 LED 芯片在各个 LED 单元模组中的各个位置具有大致相同的分布即可。 In another LED light source system of this embodiment, in order to make each color of the LED chip in each LED Each position in the unit module has substantially the same distribution, and each LED unit module is fixed at a different angle with respect to the plane of the light source. Preferably, each LED is made The unit modules are rotated at different angles with respect to their respective centers, and these different rotation angles are evenly distributed in the range of 0-360 °, and the LED chips of each color are also ensured in the respective LEDs. Each location in the unit module has approximately the same distribution, see Figure 4a. It can be understood that the example shown in Figure 4b is to have all the different LEDs. The unit modules are divided into four categories according to the direction of placement (the four types of orientations in the plane of the light source correspond to 0 °, 90 °, 180 ° and 270, respectively). °), each type of orientation is perpendicular to the other two types of placement, and each type contains the same number of LED unit modules. If each LED unit module contains only two colors of LEDs The chip can also be divided into two types according to the direction of the placement of the LED unit modules (the two types of orientation in the plane of the light source correspond to 0 ° and 180 ° respectively), in these two types of LEDs In the unit module, the color of the LED chip at the corresponding position is just the same. For those skilled in the art, depending on the LED used The number of unit modules can be more flexible, but the nature is the same, as long as the LED chip of each color is in each LED in the entire light source plane. Each position in the unit module has substantially the same distribution.
图 4a 和图 4b 所示的例子 是使用相同的 LED 单元模组通过旋转来使得每种颜色的 LED 芯片在各个 LED 单元模组中的各个位置具有大致相同的分布,这样做的好处是只需采购一种 LED 单元模组,方便便宜。当然,也可以使用不同的 LED 单元模组(这里所谓的不同的 LED 单元模组,是指 LED 单元模组之间无法通过旋转来使其相同,这种不同是由于 LED 单元模组内部不同的 LED 芯片之间的相对位置不同而产生的),可以对每种 LED 单元模组分别进行布局排布 ,通过调整不同颜色的 LED 芯片的布置来实现每种颜色的 LED 芯片在各个 LED 单元模组中的各个位置具有大致相同的分布。例如如图 4c 所示的另一种 LED 单元模组的排布图,其中共画出了 4 个 LED 单元模组,左上角的 LED 单元模组中 LED 芯片组的排列方式是沿顺时针 R-G-W-B ,右上角的 LED 单元模组中 LED 芯片组的排列方式是沿顺时针 R-W-G-B ,左下角的 LED 单元模组中 LED 芯片组的排列方式是沿顺时针 R-B-W-G ,右下角的 LED 单元模组中 LED 芯片组的排列方式是沿顺时针 R-B-G-W ,可见这四个 LED 单元模组都不相同,但是它们同样实现了'每种颜色的 LED 芯片在各个 LED 单元模组中的各个位置具有大致相同的分布'的目的。 The example shown in Figures 4a and 4b is to use the same LED unit module to rotate the LEDs of each color. The chip has approximately the same distribution at each location in each LED unit module. This has the advantage of requiring only one LED unit module to be purchased, which is convenient and inexpensive. Of course, you can also use different LEDs. Unit modules (here, the different LED unit modules mean that the LED unit modules cannot be rotated by the same, the difference is due to the different LEDs inside the LED unit modules. The relative positions between the chips are different.) The layout of each LED unit module can be separately arranged. By adjusting the arrangement of LED chips of different colors, the LED chips of each color can be realized in each. Each location in the LED unit module has approximately the same distribution. For example, the layout of another LED unit module as shown in Fig. 4c, in which four LED unit modules are drawn, in the upper left corner The LED chipset in the LED unit module is arranged along the clockwise R-G-W-B. The LED chipset in the upper right corner is arranged in a clockwise manner along the clockwise R-W-G-B. The arrangement of the LED chipsets in the lower left corner of the LED unit module is along the clockwise R-B-W-G, and the arrangement of the LED chipsets in the lower right corner of the LED unit module is clockwise. R-B-G-W, it can be seen that these four LED unit modules are different, but they also implement 'Every color LED chip in each LED Each location in the unit module has a substantially identical distribution' purpose.
在本实施例中,通过调整每个 LED 单元模组内不同颜色的 LED 芯片的分布,使得 任意一种颜色的 LED 芯片在各个 LED 单元模组中的各个位置具有大致相同的分布。这样,即使对每个 LED 单元模组的投影光斑而言,其颜色分布是不均匀的,但当所有 LED 单元模组的投影光斑叠加后,其颜色的分布就能形成均匀分布。 In this embodiment, by adjusting the distribution of LED chips of different colors in each LED unit module, any color is The LED chips have approximately the same distribution at various locations in each LED unit module. Thus, even if the color distribution of each LED unit module's projection spot is uneven, when all LEDs After the projection spots of the unit module are superimposed, the color distribution can be evenly distributed.
实施例三 Embodiment 3
在上述两个实施例中,对每种颜色的 LED 芯片而言,由于芯片相对于准直透镜而言是偏离光轴的(如图 3 中所示的 LED 芯片 211 偏离准直透镜 22 的光轴 221 ),单个芯片的投影光斑相对于整个光源系统的中心光轴是偏心的,这会对 LED 光源系统在预定面形成的光斑的均匀性造成不良影响。 In the above two embodiments, for each color of the LED chip, since the chip is off-axis relative to the collimating lens (Fig. 3) The LED chip 211 shown is offset from the optical axis 221 of the collimating lens 22, and the projection spot of the single chip is eccentric with respect to the central optical axis of the entire light source system, which would be LED The uniformity of the spot formed by the light source system on the predetermined surface adversely affects.
在本实施例中,在实施例二的基础上再结合使用实施例一中的复眼透镜组,则匀光效果会更佳。图 5a 是在有复眼透镜组的情况下,针对图 2a 所示的 LED 单元模组的排布情况对其中红色 LED 芯片进行仿真的结果;图 5b 也是在有复眼透镜组的情况下,针对图 4b 所示的 LED 单元模组的排布情况对其中红色 LED 芯片进行仿真的结果。从图可见,在使用复眼透镜组的情况下同时对每个 LED 单元模组的旋转方向进行调整,使得任意一种颜色的 LED 芯片在各个 LED 单元模组中的各个位置具有大致相同的分布,可以得到更加均匀的光场输出。 In the present embodiment, in combination with the use of the fly-eye lens group in the first embodiment on the basis of the second embodiment, the uniform light effect is better. Figure 5a In the case of a fly-eye lens group, the result of simulating the red LED chip for the arrangement of the LED unit modules shown in Fig. 2a; Fig. 5b is also in the case of a fly-eye lens group, The arrangement of the LED unit modules shown in 4b is the result of simulating the red LED chip. It can be seen from the figure that in the case of using a fly-eye lens group, each LED is simultaneously The rotation direction of the unit module is adjusted so that the LED chips of any color have substantially the same distribution at each position in each LED unit module, and a more uniform light field output can be obtained.
在本发明的上述实施例中,虽然都强调 LED 单元模组中的四个 LED 芯片为 R 、 G 、 B 、 W 四种不同的颜色,实际上,它也可只包含 3 种或 2 种颜色的 LED 芯片,例如,由一个红色 LED 芯片、两个绿色 LED 芯片和一个蓝色 LED 芯片组成的 LED 单元模组;同时,不同颜色也包括不同色温的白光,例如 LED 单元模组包含 3200K 和 6500K 两种色温的白光 LED 芯片。此外,该四个 LED 芯片的排布也不限于田字形,还可是其它任意的排列方式,为了使整个光源系统的光学扩展量小,优选地,使每个 LED 单元模组中的不同 LED 芯片彼此紧密排布。此外, LED 单元模组中芯片的数量也不限于 4 个,可以包含更多或者更少。 In the above embodiments of the present invention, although it is emphasized that the four LED chips in the LED unit module are R, G, B, W four different colors, in fact, it can also contain only 3 or 2 color LED chips, for example, a red LED chip, two green LED chips and a blue LED LED unit module composed of chips; at the same time, different colors also include white light of different color temperature, for example, LED unit module contains white LEDs of 3200K and 6500K color temperature Chip. In addition, the arrangement of the four LED chips is not limited to the shape of a field, but may be any other arrangement. In order to make the optical expansion of the entire light source system small, it is preferable to make a difference in each LED unit module. The LED chips are arranged closely to each other. In addition, the number of chips in the LED unit module is not limited to four, and may include more or less.
在本发明中,可进一步包括电路控制模块,来对每个 LED 单元模组内不同颜色的 LED 芯片进行单独控制,从而控制每种颜色的光束的开光状态以及输出强度,进而实现对投影光斑的颜色、亮度和色温的控制。 In the present invention, a circuit control module may be further included to control LEDs of different colors in each LED unit module. The chip is individually controlled to control the light-on state and output intensity of each color beam, thereby controlling the color, brightness, and color temperature of the projected spot.
在上面的三个实施例中,每一种颜色的 LED 芯片都指的是单一的一种 LED 芯片。实际上, 至少有一种颜色的 LED 芯片可以是复色 LED 芯片,该复色 LED 芯片包括两种主波长的 LED 芯片,且两种主波长之差大于 10nm 且小于 30 纳米。对于这样两种主波长的 LED 芯片的发光,人眼可以分辨其发光颜色的差异,但是在人眼看来这样的颜色差异也不太明显。 In the above three embodiments, each color LED chip refers to a single LED chip. Actually, The LED chip having at least one color may be a multi-color LED chip, and the multi-color LED chip comprises two LED chips of dominant wavelength, and the difference between the two main wavelengths is greater than 10 nm and less than 30 Nano. For the illumination of the LED chips of the two main wavelengths, the human eye can distinguish the difference in the color of the luminescence, but such a color difference is not obvious to the human eye.
通过实施例一至三的描述可知,应用本发明可以实现颜色均匀、无彩影的 LED 光源系统。在实验中发明人发现,由于该 LED 光源系统足够均匀,以至于即使使用了复色 LED 芯片人眼也不会察觉该复色 LED 芯片的颜色差异所带来的影响。同时,复色 LED 芯片的应用可以使得 LED 光源系统的发光光谱覆盖范围更大,显色指数更高。 It can be seen from the descriptions of Embodiments 1 to 3 that the LED with uniform color and no color can be realized by applying the invention. Light source system. In the experiment, the inventors found that the LED light source system is sufficiently uniform that even if a multi-color LED chip is used, the human eye will not be aware of the complex color LED. The effect of the color difference of the chip. At the same time, the application of the multi-color LED chip can make the LED light source system have a larger illumination spectrum coverage and a higher color rendering index.
优选的, LED 光源系统还包括 颜色调整模块,该颜色调整模块接收复色 LED 芯片所对应的颜色调整信号,并根据该颜色调整信号所携带的目标颜色信息控制复色 LED 所包括的两种主波长的 LED 芯片的发光功率。例如,对红色而言,可以包括 618nm 和 635nm 两种波长的红色 LED 芯片,虽然有颜色差异但是不明显。此时,可以通过颜色调整模块调整两者相对强度来可以产生主波长不同的红色投影光束。 Preferably, the LED light source system further includes a color adjustment module, and the color adjustment module receives the double color LED The color adjustment signal corresponding to the chip controls the illumination power of the two main wavelength LED chips included in the multi-color LED according to the target color information carried by the color adjustment signal. For example, for red, it can include Red LEDs at 618nm and 635nm The chip, although it has a color difference, is not obvious. At this time, the red projection beam having different dominant wavelengths can be generated by adjusting the relative intensities of the two by the color adjustment module.
另一方面,使复色 LED 芯片所对应的 两种主波长的 LED 芯片分别所在的 LED 单元模组相互交错排列,这样可以使这两种主波长的光混合的更加均匀,更不易被人眼察觉。 On the other hand, the LEDs of the two main wavelength LED chips corresponding to the multi-color LED chip are respectively located. The unit modules are staggered with each other so that the light of the two main wavelengths can be more evenly mixed and less visible to the human eye.
应用本实施例,在本发明的 LED 光源系统中,可以包括不同色温的白光 LED 芯片,例如, 3200K 和 6500K 两种色温 ,使该两种不同色温的 LED 芯片所在的 LED 单元模组相互交错排列,即可以保证混光均匀,又可通过调整模块调整两者的相对强度,进而产生不同色温的投影光斑。对本领域的技术人员,这属公知常识,不再赘述。 With the embodiment, in the LED light source system of the present invention, white LED chips of different color temperatures may be included, for example, 3200K. And 6500K two color temperatures, the LEDs of the two different color temperature LED chips The unit modules are staggered with each other to ensure uniform light mixing, and the relative intensity of the two can be adjusted by the adjustment module to generate projection spots of different color temperatures. This is a common knowledge for those skilled in the art and will not be described again.
本发明还保护一种 LED 照明装置,包括上述的 LED 光源系统,在该 LED 光源系统的光路后端还依次包括放置于聚光透镜焦点处用于接收聚光透镜发出的光的图案盘,和将从图案盘发出的图案光投射出去的投影镜头。 The present invention also protects an LED lighting device comprising the LED light source system described above, The optical path rear end of the light source system further includes a pattern disk placed at a focus of the collecting lens for receiving light emitted by the collecting lens, and a projection lens projecting the pattern light emitted from the pattern disk.
以上所述仅为本发明的实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。 The above is only the embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structure or equivalent process transformations made by the description of the invention and the drawings are directly or indirectly applied to other related technologies. The fields are all included in the scope of patent protection of the present invention.

Claims (12)

  1. 一种 LED 光源系统,包括: An LED light source system comprising:
    多色 LED 单元模组阵列,包括多个 LED 单元模组,每个 LED 单元模组都包含至少两种颜色的 LED 芯片形成 LED 芯片组, LED 芯片组中各 LED 芯片彼此紧密排列;Multi-color LED unit module array, including multiple LED unit modules, each LED unit module comprising at least two colors of LED chip formation LED chipset, LED chips in the LED chipset are closely arranged with each other;
    准直透镜阵列,每个准直透镜都对准一个 LED 单元模组,用来对该 LED 单元模组发出的光束进行准直;a collimating lens array, each collimating lens being aligned with an LED unit module for the LED The beam emitted by the unit module is collimated;
    位于准直透镜阵列光路后端的用于将从准直透镜阵列出射的光汇聚于预定面的聚光透镜,每个 LED 单元模组中的 LED 芯片组都经过准直透镜和聚光透镜相互重叠的成像于所述预定面形成混合光斑;a concentrating lens at a rear end of the optical path of the collimating lens array for concentrating light emitted from the collimating lens array on a predetermined surface, and an LED in each LED unit module The chipset is formed by the collimating lens and the collecting lens overlapping each other on the predetermined surface to form a mixed spot;
    其中,任意一种颜色的 LED 芯片在 LED 单元模组中的各个位置具有大致相同的分布,使得所述混合光斑具有良好的均匀性。 Wherein, the LED chips of any one color have substantially the same distribution at each position in the LED unit module, so that the mixed light spots have good uniformity.
  2. 根据权利要求 1 所述的 LED 光源系统,其特征在于:每个 LED 单元模组都包含所述多色 LED 单元模组阵列所使用的每种颜色的 LED 芯片。 The LED light source system according to claim 1, wherein each of the LED unit modules comprises the multicolor LED LED chip of each color used in the unit module array.
  3. 根据权利要求 1 所述的 LED 光源系统,其特征在于:准直透镜阵列中各准直透镜紧密排列。 The LED light source system of claim 1 wherein the collimating lenses in the array of collimating lenses are closely spaced.
  4. 根据权利要求 1 所述的 LED 光源系统,其特征在于:还包括复眼透镜组,位于准直透镜阵列之后,用来对准直透镜出射的光束进行匀光。LED according to claim 1 The light source system is characterized in that it further comprises a fly-eye lens group, which is located behind the collimating lens array for aligning the light beam emitted by the straight lens to perform uniform light.
  5. 一种 LED 光源系统,包括:An LED light source system comprising:
    多色 LED 单元模组阵列,包括多个 LED 单元模组,每个 LED 单元模组都包含该多色 LED 单元模组阵列所使用的每种颜色的 LED 芯片形成 LED 芯片组,且 LED 芯片组中各 LED 芯片彼此紧密排列;Multi-color LED unit module array comprising a plurality of LED unit modules, each of the LED unit modules including the multi-color LED The LED chips of each color used in the unit module array form an LED chip set, and the LED chips in the LED chip set are closely arranged with each other;
    准直透镜阵列,包括多个紧密排列的准直透镜,每个准直透镜都对准一个 LED 单元模组,用来对该 LED 单元模组发出的光束进行准直;A collimating lens array comprising a plurality of closely aligned collimating lenses, each collimating lens being aligned with an LED unit module for the LED The beam emitted by the unit module is collimated;
    复眼透镜组,位于准直透镜阵列之后,用来对准直透镜出射的光束进行匀光;a compound eye lens group, located behind the collimating lens array, for aligning the light beam emitted by the straight lens to homogenize;
    位于复眼透镜组光路后端的用于将从复眼透镜组出射的光汇聚于预定面的聚光透镜。 A condensing lens for collecting light emitted from the fly-eye lens group at a predetermined surface at a rear end of the optical path of the fly-eye lens group.
  6. 根据权利要求 1 至 5 中任意一项所述的 LED 光源系统,其特征在于:各 LED 单元模组相同。 The LED light source system according to any one of claims 1 to 5, wherein each of the LED unit modules is the same.
  7. 根据权利要求 1 至 5 中任意一项所述的 LED 光源系统,其特征在于:所述 LED 单元模组有四个 LED 芯片,且该四个 LED 芯片排布成田字形。 The LED light source system according to any one of claims 1 to 5, wherein said LED unit module has four LEDs The chip, and the four LED chips are arranged in a row shape.
  8. 根据权利要求 1 至 5 中任意一项所述的 LED 光源系统,其特征在于:所述 LED 芯片裸露于空气中。 The LED light source system according to any one of claims 1 to 5, wherein the LED chip is exposed to the air.
  9. 根据权利要求 1 至 5 中任意一项所述的 LED 光源系统,其特征在于:准直透镜阵列的出射光束的光学扩展量小于等于各 LED 单元模组的光学扩展量之和。 The LED light source system according to any one of claims 1 to 5, wherein the optical spread of the outgoing beam of the collimating lens array is less than or equal to each The sum of the optical expansions of the LED unit modules.
  10. 根据权利要求 1 至 5 中任意一项所述的 LED 光源系统,其特征在于:至少一种颜色的 LED 芯片是复色 LED 芯片,复色 LED 芯片包括两种主波长的 LED 芯片,该两种主波长之差大于 10 纳米且小于 30 纳米。 The LED light source system according to any one of claims 1 to 5, characterized in that the at least one color LED chip is a multi-color LED The chip, the multi-color LED chip includes two main wavelength LED chips, the difference between the two main wavelengths is greater than 10 nm and less than 30 nm.
  11. 根据权利要求 10 所述的 LED 光源系统,其特征在于:所述复色 LED 芯片所包括的两种主波长的 LED 芯片分别所在的 LED 单元模组相互交错排列。 The LED light source system according to claim 10, wherein the two color LEDs of the dual color LED chip comprise The LED unit modules on which the chips are located are staggered.
  12. 一种 LED 照明装置,其特征在于,包括An LED lighting device characterized by comprising
    权利要求 1 至 11 中任一项所述的 LED 光源系统;The LED light source system according to any one of claims 1 to 11;
    在 LED 光源系统的光路后端还依次包括放置于所述聚光透镜焦点处用于接收聚光透镜发出的光的图案盘,和将从图案盘发出的图案光投射出去的投影镜头。In the LED The optical path rear end of the light source system further includes a pattern disk placed at a focus of the condensing lens for receiving light emitted by the condensing lens, and a projection lens projecting the pattern light emitted from the pattern disk.
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