WO2014111015A1 - Novel shell and tube heat exchanger - Google Patents

Novel shell and tube heat exchanger Download PDF

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Publication number
WO2014111015A1
WO2014111015A1 PCT/CN2014/070658 CN2014070658W WO2014111015A1 WO 2014111015 A1 WO2014111015 A1 WO 2014111015A1 CN 2014070658 W CN2014070658 W CN 2014070658W WO 2014111015 A1 WO2014111015 A1 WO 2014111015A1
Authority
WO
WIPO (PCT)
Prior art keywords
tube
medium
heat exchange
distributor
shaped heat
Prior art date
Application number
PCT/CN2014/070658
Other languages
French (fr)
Chinese (zh)
Inventor
方真健
覃正乐
蒋志武
Original Assignee
英特换热设备(浙江)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 英特换热设备(浙江)有限公司 filed Critical 英特换热设备(浙江)有限公司
Publication of WO2014111015A1 publication Critical patent/WO2014111015A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/08Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/163Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing
    • F28D7/1638Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing with particular pattern of flow or the heat exchange medium flowing inside the conduits assemblies, e.g. change of flow direction from one conduit assembly to another one
    • F28D7/1646Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing with particular pattern of flow or the heat exchange medium flowing inside the conduits assemblies, e.g. change of flow direction from one conduit assembly to another one with particular pattern of flow of the heat exchange medium flowing outside the conduit assemblies, e.g. change of flow direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/026Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/04Arrangements for sealing elements into header boxes or end plates
    • F28F9/16Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
    • F28F9/18Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/22Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates
    • F28F2009/222Particular guide plates, baffles or deflectors, e.g. having particular orientation relative to an elongated casing or conduit

Definitions

  • the invention relates to the technical field of heat exchangers, and more particularly to a novel shell and tube heat exchanger.
  • the Chinese invention discloses a shell and tube heat exchanger, in which the inlet and outlet of the tube medium are disposed on two tube boxes, and are fixed at Both ends of the casing are manufactured at the time of processing, because the pipe medium (refrigerant) has a high working pressure, and the sealing between the pipe box and the casing is high, which causes processing, manufacturing, and installation difficulties. Moreover, the process medium is easy to cause leakage of the tube medium, and the sealing effect is poor; moreover, one heat exchanger has two joint sealing surfaces, which greatly increases the manufacturing cost. Secondly, the tube medium enters the heat exchange tube, and each heat exchange tube The distribution of the tube-pass medium is uneven, resulting in poor heat exchange efficiency.
  • the object of the present invention is to provide a novel shell-and-tube heat exchanger with high reliability and high heat exchange efficiency according to the deficiencies of the prior art; and the structure is simple, easy to manufacture, and easy to install.
  • the technical solution of the present invention is as follows: a novel shell-and-tube heat exchanger, wherein the novel shell-and-tube heat exchanger is provided with an inlet for a tube-passing medium inlet and a plurality of U-shaped heat exchange tubes, and The tube-forming medium entering from the inlet of the tube-tube medium is evenly distributed to the distributors in the U-shaped heat exchange tubes; the U-shaped heat exchange tubes are two or more U-shaped heat exchange tubes connected in series; 2 Or a plurality of U-shaped heat exchange tubes are connected in series by a U-shaped elbow. By changing the number of U-shaped heat exchange tubes connected in series, the tube length of the heat exchange tubes is multiplied to cause flow from the U-shaped heat exchange tubes.
  • the tube-passing medium enters another U-shaped heat exchange tube again, and the tube-passing medium is repeatedly circulated and returned in two or more U-shaped heat exchange tubes, which can not only make up for the shortcomings of the tube tube shortage, but also shorten the heat exchange.
  • the length of the device reduces the volume of the space; the number of pipe loops is reduced, which is more conducive to the medium distribution, so that the heat exchange efficiency of the heat exchanger is fully exerted.
  • the reduction in the number of tubes makes the dispenser structure more compact.
  • it also includes a collector disposed within the novel shell and tube heat exchanger for communicating the tube through medium outlet and the plurality of U-shaped heat exchanger outlets.
  • the baffle is a spiral or arcuate baffle.
  • the U-shaped heat exchange tube is a reduced diameter tube or a equal diameter tube.
  • the inlet end of the distributor adopts a threaded pipe, and the gas-liquid two-phase of the medium generates turbulent flow in the threaded pipe to be well mixed and uniform, thereby improving the distribution effect.
  • the novel shell-and-tube heat exchanger comprises a casing having a medium inlet and a medium outlet, a plurality of U-shaped heat exchange tubes and a baffle plate, and a cover plate for closing the casing is fixed at the end of the casing.
  • the cover plate is provided with a medium inlet and a medium outlet.
  • An inlet of the medium in the shell-and-tube heat exchanger is connected through a distributor and an inlet of a plurality of u-type heat exchange tubes, and an outlet of the medium is communicated through the collector and an outlet of the plurality of u-type heat exchange tubes;
  • the utility model comprises a distributor body having a through-flow hole, wherein the distributor body is provided with a pipe-length medium throttle portion for throttling and speed-up of the pipe-path medium entering from the inlet of the medium, and the pipe-length medium for speeding up after the throttle is accelerated.
  • the tube-cut medium restricting portion includes an orifice plug disposed in the through-hole, The orifice plug has a through hole for throttling;
  • the dispersing mixing portion includes a mixing cavity formed by the throttle plug and the bottom surface of the through hole and is disposed on a bottom surface of the through hole a tapered body having a tapered diameter near the orifice plug;
  • the tubular medium distribution portion includes a plurality of dispensing holes communicating with the mixing chamber, the distribution orifice axis and the orifice plug axis Straight line distance is linear with the throttle plug away Increase non-linearly.
  • the novel shell-and-tube heat exchanger comprises a casing having a medium inlet and a medium outlet, a plurality of u-shaped heat exchange tubes disposed in the casing, a baffle disposed in the casing, and a fixed baffle a cover plate at the end of the casing, the cover plate is provided with a medium inlet and a medium outlet, and the medium inlet is connected to the inlet of the plurality of u-type heat exchange tubes through a distributor, the medium is an outlet
  • the collector and the outlet of the plurality of u-shaped heat exchange tubes are in communication; the straight tube outer diameter of the U-shaped heat exchange tube connecting portion is the smallest.
  • the collector comprises a body, a plurality of collecting holes uniformly disposed on the body and communicating with the plurality of u-shaped heat exchange tubes, a collecting chamber communicating with the plurality of collecting holes, a mixing chamber, and a plurality of external interfaces that are connected to the mixing chamber, a central axis is disposed in the collection cavity, and a plurality of circular arc grooves are uniformly disposed on the outer circumferential surface of the central axis, and the circular arc groove is provided therein
  • An arc sliding piece that performs 1-2° radial rotation in a circular arc groove, the dividing circular blade is fixed with a separating blade, and the plurality of dividing blades divide the collecting cavity into a plurality of and the collecting a partitioning chamber through which the holes communicate, and the dividing chamber communicates with the mixing chamber through the orifice.
  • the existing collector structures are almost the same, one outlet, a plurality of inlets connected to the heat exchange tubes, and a mixing chamber in the middle, the purpose of which is to collect and discharge the heat exchanged medium.
  • the heat exchange efficiency is not high enough, which is due to the collector factor.
  • the U-shaped heat transfer tubes are multiple, when the heat exchange is performed, because of the position and thickness.
  • the medium in the u-type heat exchange tube is not uniform when it is subjected to heat exchange. Some heat exchange is sufficient, the medium inside the tube is fully vaporized, the pressure inside the tube is relatively high, the flow rate is increased, and some heat exchange is performed.
  • the medium coming out of the heat exchange tube first enters the collection hole, and then Entering the dividing chamber from the collecting hole, and finally entering the mixing chamber through the orifice, discharging from the external interface, when a u-shaped Heat exchange medium within the heat pipes
  • the change When the change is sufficient, it enters the split cavity (we call a), and the pressure in the corresponding split cavity a is relatively large, if it is adjacent to the split cavity (we become b) because of the medium heat exchange in the U-shaped heat transfer tube
  • the pressure of the dividing chamber b is relatively small, so that the two dividing chambers a and b generate a pressure difference, which will push the dividing blade to rotate in the direction of b, so that a
  • the volume is larger than the volume of b, and after the volume of b is compressed, the pressure will rise, which will make the flow of the medium in the U-shaped heat exchange tube communicating with the b-seg
  • a second distributor is disposed between the distributor and the inlet of the U-shaped heat exchange tube, and the second distributor comprises a cylinder, which is disposed on the cylinder and communicates with the distributor a plurality of medium inlet holes and a plurality of medium outlet holes and intermediate holes communicating with the inlets of the plurality of U-shaped heat exchange tubes, wherein the intermediate holes are provided with a fixed shaft, and the outer circumference of the fixed shaft is uniformly distributed a plurality of arc chutes, wherein the arc chute is provided with a sliding piece that can perform 2-3° radial rotation in the arc chute, and the arc sliding piece is fixed with blades, and the plurality of The vanes divide the intermediate bore into a plurality of variable pockets that communicate the media inlet aperture with the media outlet orifice.
  • the novel shell-and-tube heat exchanger of the invention has good reliability and high heat exchange efficiency; and has the advantages of simple structure, easy manufacture and convenient installation.
  • Figure 1 is a schematic view of a novel shell and tube heat exchanger of the present invention
  • Figure 3 is a schematic structural view of the dispenser of the present invention.
  • Figure 4 is a perspective view of the baffle of the present invention
  • Figure 5 is a schematic structural view of the collector of the present invention
  • Figure 6 is a cross-sectional view taken along line K-K of Figure 5;
  • Figure 7 is a partial enlarged view of A in Figure 6;
  • Figure 8 is a schematic structural view of a second dispenser of the present invention.
  • Figure 9 is a cross-sectional view taken along line L-L of Figure 8.
  • Figure 10 is a partial enlarged view of B in Figure 8.
  • distributor 601 - distributor body 601a - through hole, 601b_ throttle plug, 601c_ mixing chamber, 601d_ cone, 601e-distribution hole;
  • a novel shell and tube heat exchanger comprising a housing 10 having a medium 1 inlet 1, a medium 1 outlet 2, a mounting medium 2 inlet/outlet 3, 4, a U shape
  • the heat exchange tube 9, the baffle 11, the U-shaped heat exchange tube 9 are equal diameter tubes or reducers, and two or more U-shaped heat exchange tubes 9 are connected in series.
  • a drain port 13 and exhaust gas are further provided on the casing 10.
  • medium 2 inlet 3 position is located at the front end of the outlet 2 of the medium 2, and is close to the cover 12 of the heat exchanger, medium 2 inlet 3 is provided with medium 2 inlet temperature tube placement port 16
  • the outlet of the medium 2 is provided with a medium 2 outlet temperature sensing tube placing port 17, the end of the housing 10 is connected by a bolt and a cover plate 12, and is sealed by a gasket, and the cover plate 12 is provided with a tube-passing medium 1 Inlet/outlet 1 and 2, in the novel shell-and-tube heat exchanger, the inlet of the tube-cut medium inlet 1 and the plurality of U-shaped heat exchange tubes 901 are provided, and the medium will be
  • the inlet medium entering the inlet 1 is evenly distributed to the distributor 6 in each U-shaped heat exchange tube 902, and the outlet tube 2 and the plurality of the tube medium 1 are provided in the novel shell and tube heat exchanger
  • the collector 7 of the U-shaped heat exchange tube 906 is connected to the outlet.
  • the distributor 6 ensures that the tube-pass medium 1 entering from the tube-process medium inlet 1 can be uniformly distributed into the heat-exchange tube 9, and the collector 7 collects the tube-pass medium 1 in the U-shaped heat exchange tube 9 through the tube-pass medium.
  • the outlet 2 is transported out.
  • the distributor 6 includes a dispenser body 601 having a through hole 601a, and the distributor body 601 is provided with a tubular medium for throttling and speeding up the tubular medium entering from the inlet of the medium 1.
  • the flow portion includes an orifice plug 601b disposed in the through hole, and the throttle plug 601b is welded or riveted in the through hole 601a, or may be integrally formed, and has a through hole for throttling;
  • the dispersing mixing portion includes a mixing chamber 601c formed by the orifice plug 601b and the bottom surface of the through hole, and a cone disposed on the bottom surface of the through hole with a diameter gradually decreasing toward the orifice plug 601d ; the tube-passing medium that has been throttled and accelerated by the orifice plug 601b enters the mixing chamber 601c, is dispersed by the cone 601d, and is mixed, the cone 601d is a cone, and the tube-shaped medium
  • the distributor 6 is located below the collector 7, and the inlet end of the distributor 6 and the outlet end of the collector 7 are fixedly connected to the cover plate 12.
  • the distributor 6 and the U-shaped heat exchange tube 901 are welded and fixed without a tube box and expansion joint.
  • the baffle 8 is made by injection molding or other molding, and is subjected to a molding process by an injection molding process, and has high processing precision and good sealing effect.
  • the novel shell and tube heat exchanger comprises a casing 10 having a medium 2 inlet 3 and a medium 2 outlet 4, a plurality of U-shaped heat exchange tubes 9, and a baffle 11, the end of the casing 10 being fixed
  • the end plate 12 of the casing 10 is closed.
  • the cover plate 12 is provided with a medium 1 inlet 1 and a medium 1 outlet 2, in which the medium 1 inlet 1 passes through the distributor 6 and a plurality of U-shaped tubes.
  • the heat exchange tube 9 is connected to the inlet.
  • the outlet 2 of the medium 1 is communicated through the collector 7 and the outlets of the plurality of U-shaped heat exchange tubes 9.
  • the novel shell-and-tube heat exchanger of the invention has the medium 1 inlet 1 and the medium 1 outlet all disposed on a cover plate, and is connected to the inlet and the outlet of the u-type heat exchange tube through the distributor and the collector respectively, and adopts one end portion. Sealing with a gasket reduces the difficulty of sealing, machining and assembly.
  • the dispenser is used to evenly distribute the tube-passing medium, especially when the vapor-liquid two-phase complex tube-pass medium is more advantageous.
  • the distributor 6 includes a distributor body 601 having a through-flow hole 601a, and the distributor body 601 is provided with a pipe-length medium throttle portion for throttling and speed-up of the pipe-path medium entering from the pipe-process medium inlet 1
  • a dispersing mixing unit that disperses and mixes the tube-length medium after the throttle speed is increased, and a tube-length medium distribution unit that distributes the dispersed tube-length medium.
  • the tube-length medium throttling portion includes an orifice plug 601b disposed in the through-hole;
  • the dispersing mixing portion includes a mixing chamber 601c formed by the orifice plug 601b and a bottom surface of the through-hole And a cone 601d disposed on the bottom surface of the through hole with a diameter gradually decreasing toward the orifice plug ;
  • the tube-length medium distribution portion includes a plurality of distribution holes 601e communicating with the mixing chamber 601c, The linear distance between the axis of the distribution hole 601e and the axis of the orifice plug 601b increases linearly or non-linearly away from the orifice plug 601b.
  • the U-shaped heat exchange tube 9 is repeatedly twisted back into the casing 10 to form a "U" shaped heat exchange tube including a straight portion and a U-shaped portion.
  • the collector 7 and the 906 "U” type heat exchange tube are connected, the 906 "U” type heat exchange tube and the 904 "U” type heat exchange tube are connected by the 905 "U” type elbow, and the 904 "U” type heat exchange
  • the tube and the 902 "U” type heat exchange tube are connected by a 903 "U” type elbow, and the 902 "U” type heat exchange tube and the distributor 6 are connected by a 901 straight tube; the 902, 904 and 906 "U” type exchanges
  • the heat pipes are connected in series by 903 and 905 "U” type elbows to form three baffled circuits. Change the number of baffles and tube length by increasing or decreasing the number of "U” type heat exchange tubes and "U” type elbows; or / Adjust the heat transfer by changing the diameter and length of the "U” type heat exchange tubes Ability size.
  • the 901 straight tube and the 902 "U” type heat exchange tube have the smallest diameter, and are located behind the distributor 6, and the other series of "U” type heat exchange tubes are equal to or smaller than the 902 "U” type heat exchange tubes.
  • the diameter is connected by a suitable "U" elbow.
  • Tube-pass medium refrigerant is a liquid-based vapor-liquid two-phase body.
  • the volume rapidly expands due to the continuous heat absorption of the liquid, and the tube-pass medium 1 is at the front half of the single-path heat exchange tube.
  • the flow rate is not enough, but the flow rate is too fast at the rear half of the heat transfer tube, and the resistance increases, which affects the heat exchange efficiency. Rate, the above measures have solved this problem well and improved the heat exchange efficiency.
  • the baffle 11 is a spiral baffle or a bow baffle, and the edge of the baffle is provided with a skirt having a thickness smaller than that of the baffle.
  • the skirt can overcome the gap between the casing 10 and the baffle due to the dimensional tolerance, avoiding the sidestream and leakage of the medium 2, and ensuring that the baffle does not hang in the casing 10, avoiding the "U" type.
  • the vibration of the heat exchange tube improves the reliability and service life of the heat exchanger product and improves the heat exchange efficiency.
  • the novel shell-and-tube heat exchanger of the present invention can also adopt the following structure.
  • Figures 5, 6, 7, 8, 9, 10 the novel shell-and-tube heat exchanger comprises a medium inlet 3 and a medium outlet 4.
  • a housing 10 a plurality of U-shaped heat exchange tubes 9 disposed in the housing 10, a baffle 11 disposed in the housing 10, and a cover 12 fixed to an end of the housing 10.
  • the housing 10 is end-sealed and has an opening at the other end.
  • the cover 12 seals the opening.
  • the cover 12 is provided with a medium inlet 1 and a medium-outlet 2.
  • the U-shaped heat exchange tube comprises a straight tube and a U-shaped tube.
  • the elbow is inserted into the connecting hole of the baffle 11, and the gap between the baffle 11 and the inner surface of the casing 10 is as small as possible to avoid leakage, and the medium 1 is passed through the distributor 6
  • the medium-outlet 2 is connected through the collector 7 and the outlets of the plurality of U-shaped heat exchange tubes 9
  • the U-shaped heat exchange tubes 9 are changed a diameter pipe, and a straight pipe having a portion connected to the distributor 6 has a minimum outer diameter
  • the collector 7 includes a body 701 and is uniformly disposed at a plurality of collecting holes 702 communicating with the plurality of U-shaped heat exchange tubes 9 on the body 701, a collecting chamber 703 communicating with the plurality of collecting holes 702, a mixing chamber 704, and a communication chamber 704
  • the plurality of external interfaces 705, the external interface 705 and the collecting holes 702 are equal in number, the collecting chamber 703 is one, and the whole collector body is a welded member, which is divided into
  • a circular arc groove 707 wherein the circular arc groove 707 is provided with an arc sliding piece 708 capable of 1-2° radial rotation in the circular arc groove 707, and the circular sliding piece 708 is fixed on the arc
  • partitioning blades 709 and the plurality of dividing blades 709 divide the collecting chamber 703 into a plurality of partitioning chambers 710 communicating with the collecting holes 702.
  • the dividing chambers are sealed chambers, and adjacent dividing chambers are not connected to each other.
  • the dividing cavity 710 passes through the section Communication holes 711 and the mixing chamber 704.
  • a second distributor 18 is disposed between the distributor 6 and the inlet of the U-shaped heat exchange tube 9, and the distributor 6 and the second distributor 18 pass through the connecting pipe.
  • the second distributor 18 includes a cylindrical body 1801, a plurality of medium inlet holes 1802 evenly disposed on the cylindrical body 1801 and the distributor 6 and the plurality of U-shaped heat exchange tubes 9
  • the plurality of medium outlet holes 1803 and the intermediate holes 1804 are connected to each other, and the medium inlet holes 1802 are in communication with the number of the medium outlet holes, and the positions are correspondingly arranged on the two end faces of the cylinder, the cylinder is divided into three parts, and the first part is provided with the medium inlet hole
  • the second part is provided with a medium exit hole
  • the third part is provided with a middle hole
  • the middle hole 1804 is provided with a fixed shaft 1805
  • the fixed shaft 1805 is non-rotatable
  • the fixed shaft 1805 is provided with a plurality of circles on the outer circumferential surface thereof.
  • Arc chute 1806, the circular arc chute 1806 is provided with a sliding piece 1807 which can rotate 2_3° in the circular arc chute 1806, and the arc sliding plate 1807 is fixed with a blade 1808, and the plurality of the blades
  • the intermediate hole 1804 is divided into a plurality of variable cavities 1809 that communicate the media inlet aperture 1802 and the media outlet aperture 1803.

Abstract

Disclosed is a novel shell and tube heat exchanger. A distributor (6) is arranged inside the novel shell and tube heat exchanger. A tube-side medium inlet (1) is communicated with a plurality of U-shaped heat exchange tube (9) inlets through the distributor (6). The distributor (6) distributes the tube-side medium entering from the tube-side medium inlet (1) evenly into each U-shaped heat exchange tube (9). The U-shaped heat exchange tubes (9) are two or more U-shaped heat exchange tubes (9) connected in series. The two or more U-shaped heat exchange tubes (9) are connected in series through U-shaped elbows (8). By changing the number of the U-shaped heat exchange tubes (9) in series connection, the length of the tube-side of the heat exchange tubes is increased exponentially. The tube-side medium flowing from the U-shaped heat exchange tube (9) flows into another U-shaped heat exchange tube (9) again. The tube-side medium circulates back and forth multiple times in two or more U-shaped heat exchange tubes (9), so the defect of inadequate tube-side is overcome, and advantages of good reliability and easy installation are obtained. Moreover, U-shaped heat exchange tubes (9) can be variable-diameter pipes. By arranging the detail constructions of the distributor (6) and a collector (7) in the novel shell and tube heat exchanger, the heat exchange efficiency is increased.

Description

新型壳管式换热器 技术领域  New shell and tube heat exchanger
本发明涉及换热器技术领域, 更具体的说涉及一种新型壳管式换热器。  The invention relates to the technical field of heat exchangers, and more particularly to a novel shell and tube heat exchanger.
背景技术  Background technique
专利申请公布号 CN102748965 A、 申请公布日 2012. 10. 24的中国发明公开了一种壳管 式换热器, 该发明专利中, 管程介质进口和出口设置在两个管箱上, 固定在壳体的两端, 其 在制造的时候, 因为管程介质 (制冷剂)具有较高工作压力, 对于管箱和壳体之间的密封要求 高, 这就造成了加工、 制造、 安装困难, 且使用过程中容易造成管程介质泄漏, 密封效果 差; 而且, 一个换热器有两处结合面密封, 大幅度增加了制造成本, 其次, 管程介质进入换 热管中, 各个换热管中的管程介质分布不均匀, 造成热交换效率差。  Patent Application Publication No. CN102748965 A, Application Publication Date 2012. 10.24 The Chinese invention discloses a shell and tube heat exchanger, in which the inlet and outlet of the tube medium are disposed on two tube boxes, and are fixed at Both ends of the casing are manufactured at the time of processing, because the pipe medium (refrigerant) has a high working pressure, and the sealing between the pipe box and the casing is high, which causes processing, manufacturing, and installation difficulties. Moreover, the process medium is easy to cause leakage of the tube medium, and the sealing effect is poor; moreover, one heat exchanger has two joint sealing surfaces, which greatly increases the manufacturing cost. Secondly, the tube medium enters the heat exchange tube, and each heat exchange tube The distribution of the tube-pass medium is uneven, resulting in poor heat exchange efficiency.
发明内容  Summary of the invention
本发明的目的是针对现有技术的不足之处, 提供一种新型壳管式换热器, 其可靠性好、 换热效率高; 且结构简单、 制作容易, 便于安装。  The object of the present invention is to provide a novel shell-and-tube heat exchanger with high reliability and high heat exchange efficiency according to the deficiencies of the prior art; and the structure is simple, easy to manufacture, and easy to install.
为了解决上述技术问题, 本发明的技术方案如下: 新型壳管式换热器, 所述新型壳管 式换热器内设有将管程介质进口和多个 U形换热管进口连通且将从所述管程介质进口进入的 管程介质均匀分配到各 u形换热管内的分配器; 所述 U型换热管为相互串接的两个或多个 U 型换热管; 2个或多个 U型换热管通过 U形弯头串接在一起, 通过改变 U形换热管串接的数 量, 换热管的管程长度成倍地增加, 使从 U型换热管流出的管程介质再次进入另外的 U型 换热管,管程介质在 2个或多个 U型换热管内作多次地循环折返, 既可弥补管程不足的缺 点, 又可减短换热器长度尺寸, 缩小空间体积; 又减少了管程回路数量, 更利于介质分配, 使得换热器换热效率得到充分发挥。 管程数量的减少, 使得分配器结构更加紧凑。  In order to solve the above technical problem, the technical solution of the present invention is as follows: a novel shell-and-tube heat exchanger, wherein the novel shell-and-tube heat exchanger is provided with an inlet for a tube-passing medium inlet and a plurality of U-shaped heat exchange tubes, and The tube-forming medium entering from the inlet of the tube-tube medium is evenly distributed to the distributors in the U-shaped heat exchange tubes; the U-shaped heat exchange tubes are two or more U-shaped heat exchange tubes connected in series; 2 Or a plurality of U-shaped heat exchange tubes are connected in series by a U-shaped elbow. By changing the number of U-shaped heat exchange tubes connected in series, the tube length of the heat exchange tubes is multiplied to cause flow from the U-shaped heat exchange tubes. The tube-passing medium enters another U-shaped heat exchange tube again, and the tube-passing medium is repeatedly circulated and returned in two or more U-shaped heat exchange tubes, which can not only make up for the shortcomings of the tube tube shortage, but also shorten the heat exchange. The length of the device reduces the volume of the space; the number of pipe loops is reduced, which is more conducive to the medium distribution, so that the heat exchange efficiency of the heat exchanger is fully exerted. The reduction in the number of tubes makes the dispenser structure more compact.
作为优选, 它还包括在新型壳管式换热器内设的将所述管程介质出口和所述多个 U形换 热管出口连通的收集器。  Preferably, it also includes a collector disposed within the novel shell and tube heat exchanger for communicating the tube through medium outlet and the plurality of U-shaped heat exchanger outlets.
作为优选, 所述折流板为螺旋或弓形折流板。  Preferably, the baffle is a spiral or arcuate baffle.
作为优选, U型换热管为变径管或等径管。  Preferably, the U-shaped heat exchange tube is a reduced diameter tube or a equal diameter tube.
作为优选, 所述分配器入口端采用螺纹管, 介质气液两相在螺纹管内产生紊流充分混合 均匀, 改善分配效果。  Preferably, the inlet end of the distributor adopts a threaded pipe, and the gas-liquid two-phase of the medium generates turbulent flow in the threaded pipe to be well mixed and uniform, thereby improving the distribution effect.
新型壳管式换热器, 包括具有介质二进口和介质二出口的壳体、 多个 U型换热管、 折流 板, 所述壳体端部固定有将壳体封闭起来的盖板, 所述盖板设有介质一进口和介质一出口, 在所述壳管式换热器内介质一进口通过分配器和多个 u型换热管的进口连通, 介质一出口通 过收集器和多个 u型换热管的出口连通; 所述分配器包括具有通流孔的分配器本体, 所述分 配器本体内设有对从介质一进口进入的管程介质进行节流提速的管程介质节流部、 对节流提 速后的管程介质进行打散混合的打散混合部以及将打散混合后的管程介质分配出去的管程介 质分配部; 所述管程介质节流部包括设置在所述通流孔内的节流孔塞, 所述节流孔塞具有一 个用于节流的通孔; 所述打散混合部包括由所述节流孔塞和所述通流孔底面形成混合腔及设 置在所述通流孔底面随着靠近所述节流孔塞直径逐渐变小的锥形体; 所述管程介质分配部包 括多个和所述混合腔相通的分配孔, 所述分配孔轴线和所述节流孔塞轴线之间的直线距离随 着远离所述节流孔塞线性或非线性增大。 The novel shell-and-tube heat exchanger comprises a casing having a medium inlet and a medium outlet, a plurality of U-shaped heat exchange tubes and a baffle plate, and a cover plate for closing the casing is fixed at the end of the casing. The cover plate is provided with a medium inlet and a medium outlet. An inlet of the medium in the shell-and-tube heat exchanger is connected through a distributor and an inlet of a plurality of u-type heat exchange tubes, and an outlet of the medium is communicated through the collector and an outlet of the plurality of u-type heat exchange tubes; The utility model comprises a distributor body having a through-flow hole, wherein the distributor body is provided with a pipe-length medium throttle portion for throttling and speed-up of the pipe-path medium entering from the inlet of the medium, and the pipe-length medium for speeding up after the throttle is accelerated. Dissolving the mixed dispersing mixing portion and the tube-length medium distributing portion that distributes the dispersed tube-length medium; the tube-cut medium restricting portion includes an orifice plug disposed in the through-hole, The orifice plug has a through hole for throttling; the dispersing mixing portion includes a mixing cavity formed by the throttle plug and the bottom surface of the through hole and is disposed on a bottom surface of the through hole a tapered body having a tapered diameter near the orifice plug; the tubular medium distribution portion includes a plurality of dispensing holes communicating with the mixing chamber, the distribution orifice axis and the orifice plug axis Straight line distance is linear with the throttle plug away Increase non-linearly.
新型壳管式换热器, 包括具有介质二进口和介质二出口的壳体、 设置在所述壳体内的多 个 u型换热管、 设置在所述壳体内的折流板及固定在所述壳体端部的盖板, 所述盖板设有介 质一进口和介质一出口, 所述介质一进口通过分配器和所述多个 u型换热管的进口连通, 所 述介质一出口通过收集器和所述多个 u型换热管的出口连通; 所述 U型换热管相连接部分的 直管外径最小。  The novel shell-and-tube heat exchanger comprises a casing having a medium inlet and a medium outlet, a plurality of u-shaped heat exchange tubes disposed in the casing, a baffle disposed in the casing, and a fixed baffle a cover plate at the end of the casing, the cover plate is provided with a medium inlet and a medium outlet, and the medium inlet is connected to the inlet of the plurality of u-type heat exchange tubes through a distributor, the medium is an outlet The collector and the outlet of the plurality of u-shaped heat exchange tubes are in communication; the straight tube outer diameter of the U-shaped heat exchange tube connecting portion is the smallest.
作为优选, 所述收集器包括本体、 均布设在所述本体上和所述多个 u型换热管连通的多 个收集孔、 和所述多个收集孔相通的收集腔、 混合腔及和所述混合腔连通的多个外部接口, 所述收集腔内设有中心轴, 所述中心轴外圆周面上均布多个圆弧凹槽, 所述圆弧凹槽内设有 可在所述圆弧凹槽内进行 1-2 ° 径向旋转的圆弧滑动片, 所述圆弧滑动片上固定有分隔叶 片, 多个所述分隔叶片将所述收集腔分割成多个和所述收集孔相通的分隔腔, 所述分割腔通 过节流孔和所述混合腔连通。  Preferably, the collector comprises a body, a plurality of collecting holes uniformly disposed on the body and communicating with the plurality of u-shaped heat exchange tubes, a collecting chamber communicating with the plurality of collecting holes, a mixing chamber, and a plurality of external interfaces that are connected to the mixing chamber, a central axis is disposed in the collection cavity, and a plurality of circular arc grooves are uniformly disposed on the outer circumferential surface of the central axis, and the circular arc groove is provided therein An arc sliding piece that performs 1-2° radial rotation in a circular arc groove, the dividing circular blade is fixed with a separating blade, and the plurality of dividing blades divide the collecting cavity into a plurality of and the collecting a partitioning chamber through which the holes communicate, and the dividing chamber communicates with the mixing chamber through the orifice.
现有的收集器结构几乎都是一样的, 一个出口、 多个和换热管连接的进口, 中间还有个 混合腔室, 其结构的目的就是将热交换后的介质收集排出。 但是, 我们反复的研究及实验后 发现, 热交换效率不够高, 是有收集器的因素在内的, 因为 U型换热管是多个的, 那么在进 行热交换的时候, 因为位置、 粗细等多方面的原因, 使得 u型换热管内的介质进行热交换的 时候是不均匀的, 有的热交换比较充分, 管内介质充分汽化, 管内压力升高比较大, 流速加 快, 有的热交换不够充分, 管内介质汽化的量少, 管内压力升高比较少, 流速相对慢些, 而 u型换热管内介质热交换不均匀的现象, 首先是会产生一个比较大的冲击, 造成换热管的加 速损坏, 其次, 降低了热交换的效率, 使得有些介质没有来得及进行热交换就流出, 为此, 我们对收集器的结构进行了改进, 从换热管内出来的介质首先进入收集孔, 再从收集孔内进 入分割腔, 最后在经过节流孔进入混合腔, 从外部接口排出, 当一个 u型换热管内介质热交 换比较充分的时候, 其进入分割腔 (我们称 a) 内, 相应的分割腔 a内的压力比较大, 如果 和其相邻的分割腔 (我们成为 b ) 因为 U型换热管内介质热交换相对不够充分而压力比较低 的话, 分割腔 b的压力就相对小些, 这样 a和 b两个分割腔就会产生压差, 这个压差就会推 动分割叶片向 b的方向进行旋转, 使得 a的容积大于 b的容积, 而 b的容积被压缩之后, 压 力会上升, 会使得和 b分割腔连通的 U型换热管内介质的流动相应的慢些, 热交换充分些, 这样 b内的压力就会上升, 同时, 因为 a的容积变大, 流速加快, 相应的压力就会降低, 两 者作用下, 分割叶片就会反转, 如此反复调整, 进而使得各个 U型换热管内的介质都能进行 充分的热交换, 同时, 也降低了因为压力差距过大而产生的冲击, 保证 U型换热管等零件的 使用寿命。 The existing collector structures are almost the same, one outlet, a plurality of inlets connected to the heat exchange tubes, and a mixing chamber in the middle, the purpose of which is to collect and discharge the heat exchanged medium. However, after repeated research and experiments, we found that the heat exchange efficiency is not high enough, which is due to the collector factor. Because the U-shaped heat transfer tubes are multiple, when the heat exchange is performed, because of the position and thickness. For many reasons, the medium in the u-type heat exchange tube is not uniform when it is subjected to heat exchange. Some heat exchange is sufficient, the medium inside the tube is fully vaporized, the pressure inside the tube is relatively high, the flow rate is increased, and some heat exchange is performed. Insufficient, the amount of vaporization in the tube is small, the pressure inside the tube is relatively low, the flow rate is relatively slow, and the heat exchange in the u-type heat exchange tube is uneven. First, a relatively large impact is generated, resulting in a heat exchange tube. Accelerated damage, secondly, reduces the efficiency of heat exchange, so that some of the medium does not have time to exchange heat exchange. To this end, we have improved the structure of the collector, the medium coming out of the heat exchange tube first enters the collection hole, and then Entering the dividing chamber from the collecting hole, and finally entering the mixing chamber through the orifice, discharging from the external interface, when a u-shaped Heat exchange medium within the heat pipes When the change is sufficient, it enters the split cavity (we call a), and the pressure in the corresponding split cavity a is relatively large, if it is adjacent to the split cavity (we become b) because of the medium heat exchange in the U-shaped heat transfer tube If the pressure is relatively insufficient and the pressure is relatively low, the pressure of the dividing chamber b is relatively small, so that the two dividing chambers a and b generate a pressure difference, which will push the dividing blade to rotate in the direction of b, so that a The volume is larger than the volume of b, and after the volume of b is compressed, the pressure will rise, which will make the flow of the medium in the U-shaped heat exchange tube communicating with the b-segment chamber slower, the heat exchange is sufficient, and the pressure in b It will rise. At the same time, because the volume of a becomes larger, the flow rate is increased, and the corresponding pressure is reduced. Under the action of the two, the split blades will be reversed, and the adjustment is repeated, so that the medium in each U-shaped heat exchange tube is It can carry out sufficient heat exchange, and at the same time, it reduces the impact caused by the excessive pressure difference, and guarantees the service life of U-shaped heat exchange tubes and other parts.
作为优选, 所述分配器和所述 U型换热管的进口之间设有第二分配器, 所述第二分配器 包括圆柱体、 均布设在所述圆柱体上和所述分配器连通的多个介质进孔、 和所述多个 U型换 热管的进口连通的多个介质出孔及中间孔, 所述中间孔内设有固定轴, 所述固定轴外圆周面 上均布多个圆弧滑槽, 所述圆弧滑槽内设有可在所述圆弧滑槽内进行 2-3 ° 径向旋转的滑动 片, 所述弧滑动片上固定有叶片, 多个所述叶片将所述中间孔分割成多个将所述介质进孔和 所述介质出孔连通的可变容腔。  Preferably, a second distributor is disposed between the distributor and the inlet of the U-shaped heat exchange tube, and the second distributor comprises a cylinder, which is disposed on the cylinder and communicates with the distributor a plurality of medium inlet holes and a plurality of medium outlet holes and intermediate holes communicating with the inlets of the plurality of U-shaped heat exchange tubes, wherein the intermediate holes are provided with a fixed shaft, and the outer circumference of the fixed shaft is uniformly distributed a plurality of arc chutes, wherein the arc chute is provided with a sliding piece that can perform 2-3° radial rotation in the arc chute, and the arc sliding piece is fixed with blades, and the plurality of The vanes divide the intermediate bore into a plurality of variable pockets that communicate the media inlet aperture with the media outlet orifice.
虽然有了分配器, 但是为了使得进入各个 U型换热管内的介质尽可能的均匀, 我们又增 加了第二分配器, 通过可变容腔的设置, 使得当两个 U型换热管内介质分布不够均匀的时 候, 介质多的可变容腔容积变大, 压力瞬间降低, 与其相邻的可变容腔的容积变小, 压力瞬 间升高, 然后容积变小的可变容腔体积再变大, 刚才容积变大的可变容腔容积再变小, 如此 反复, 使得各个可变容腔之间的容积保持一个动态的平衡, 其差额在我们允许的范围内, 进 而保证各个 U型换热管内介质的均匀, 以提高热交换效率。  Although there is a distributor, in order to make the medium entering each U-shaped heat exchange tube as uniform as possible, we have added a second distributor, through the setting of the variable cavity, so that the medium in the two U-shaped heat exchange tubes When the distribution is not uniform enough, the volume of the variable volume of the medium becomes large, the pressure is instantaneously decreased, the volume of the variable chamber adjacent thereto becomes smaller, the pressure is instantaneously increased, and then the volume of the variable volume becomes smaller. As the volume becomes larger, the volume of the variable volume becomes larger and smaller, so that the volume between the variable chambers maintains a dynamic balance, and the difference is within the range we allow, thereby ensuring each U-shape. The medium in the heat exchange tube is uniform to improve heat exchange efficiency.
本发明有益效果在于:  The beneficial effects of the invention are:
本发明的新型壳管式换热器, 可靠性好、 换热效率高; 且结构简单、 制作容易, 便于安 装。  The novel shell-and-tube heat exchanger of the invention has good reliability and high heat exchange efficiency; and has the advantages of simple structure, easy manufacture and convenient installation.
附图说明  DRAWINGS
下面结合附图对本发明做进一步的说明:  The present invention will be further described below in conjunction with the accompanying drawings:
图 1为本发明新型壳管式换热器示意图;  Figure 1 is a schematic view of a novel shell and tube heat exchanger of the present invention;
图 2为本发明实施例的结构图;  2 is a structural diagram of an embodiment of the present invention;
图 3为本发明分配器结构示意图;  Figure 3 is a schematic structural view of the dispenser of the present invention;
图 4为本发明折流板立体示意图; 图 5为本发明收集器的结构示意图; Figure 4 is a perspective view of the baffle of the present invention; Figure 5 is a schematic structural view of the collector of the present invention;
图 6为图 5的 K-K剖视图;  Figure 6 is a cross-sectional view taken along line K-K of Figure 5;
图 7为图 6中 A处局部放大图;  Figure 7 is a partial enlarged view of A in Figure 6;
图 8为本发明第二分配器的结构示意图;  Figure 8 is a schematic structural view of a second dispenser of the present invention;
图 9为图 8的 L-L剖视图;  Figure 9 is a cross-sectional view taken along line L-L of Figure 8;
图 10为图 8中 B处局部放大图。  Figure 10 is a partial enlarged view of B in Figure 8.
图中:  In the picture:
1、 介质 1进口;  1. Medium 1 import;
2、 介质 1出口;  2. Medium 1 outlet;
3、 介质 2进口;  3. Medium 2 imports;
4、 介质 2出口;  4. Medium 2 outlet;
5、 螺纹管 ;  5, threaded pipe;
6、 分配器 601-分配器本体, 601a-通流孔, 601b_节流孔塞, 601c_混合腔, 601d_锥形 体, 601e-分配孔;  6, distributor 601 - distributor body, 601a - through hole, 601b_ throttle plug, 601c_ mixing chamber, 601d_ cone, 601e-distribution hole;
7、 收集器;  7, the collector;
8、 U型弯头 ;  8, U-shaped elbow;
9、 U型换热管;  9, U-shaped heat exchange tube;
10、 壳体;  10, the housing;
11、 折流板;  11, baffles;
12、 盖板;  12. Cover plate;
13、 排水口;  13. Drainage port;
14、 排气口;  14. Exhaust port;
15、 安装支架;  15. Mounting bracket;
16、 介质 2进口感温管放置口;  16. Medium 2 inlet temperature sensing tube placement port;
17、 介质 2出口感温管放置口。  17, medium 2 outlet temperature tube placement.
具体实施方式  detailed description
以下所述仅为本发明的较佳实施例, 并非对本发明的范围进行限定。  The following description is only a preferred embodiment of the invention and is not intended to limit the scope of the invention.
实施例, 见附图 1、 2、 3、 4, 新型壳管式换热器, 包括具有介质 1进口 1, 介质 1出口 2, 安装介质 2进 /出口 3、 4的壳体 10、 U形换热管 9、 折流板 11, U型换热管 9为等径管 或变径管, 两个或多个 U型换热管 9相互串接。 同时, 在壳体 10上还设有排水口 13和排气 口 14及安装支架 15, 介质 2进口 3位置位于所述 介质 2出口 4的前端, 而且靠近所述换 热器的盖板 12, 介质 2进口 3内设有介质 2进口感温管放置口 16, 介质 2出口内设有介质 2出口感温管放置口 17, 所述壳体 10端部用螺栓和盖板 12连接, 并且通过密封垫保持密 封, 所述盖板 12设有管程介质 1进 /出口 1和 2, 在所述新型壳管式换热器内设有将所述管 程介质进口 1和所述多个 U形换热管 901进口连通, 且将从所述管程介质进口 1进入的管程 介质均匀分配到各 U形换热管 902内的分配器 6, 在所述新型壳管式换热器内设有将所述管 程介质 1出口 2和所述多个 U形换热管 906出口连通的收集器 7。 分配器 6保证从管程介质 进口 1进入的管程介质 1能够均匀的分配到换热管 9内, 收集器 7将 U型换热管 9内的管程 介质 1收集起来, 通过管程介质出口 2输送出去。 在本实施方式中, 所述分配器 6包括具有 通流孔 601a的分配器本体 601, 所述分配器本体 601内设有对从 介质 1进口进入的管程介 质进行节流提速的管程介质节流部、 对节流提速后的管程介质进行打散混合的打散混合部以 及将打散混合后的管程介质分配出去的管程介质分配部; 进一步的, 所述管程介质节流部包 括设置在所述通流孔内的节流孔塞 601b, 节流孔塞 601b焊接或铆接在通流孔 601a内, 也 可一体成型, 其具有一个用于节流的通孔; 所述打散混合部包括由所述节流孔塞 601b和所 述通流孔底面形成混合腔 601c及设置在所述通流孔底面随着靠近所述节流孔塞直径逐渐变 小的锥形体 601d; 进过节流孔塞 601b节流提速后的管程介质进入混合腔 601c内, 被锥形 体 601d打散, 进行混合, 锥形体 601d为圆锥体, 所述管程介质分配部包括多个和所述混合 腔 601c相通的分配孔 601e, 所述分配孔 601e轴线和所述节流孔塞 601b轴线之间的直线距 离随着远离所述节流孔塞 601b线性或非线性增大; 节流孔塞 601b用于节流的通孔的横截面 积小于所有分配孔 601e横截面积之和。 Embodiments, see Figures 1, 2, 3, 4, a novel shell and tube heat exchanger comprising a housing 10 having a medium 1 inlet 1, a medium 1 outlet 2, a mounting medium 2 inlet/outlet 3, 4, a U shape The heat exchange tube 9, the baffle 11, the U-shaped heat exchange tube 9 are equal diameter tubes or reducers, and two or more U-shaped heat exchange tubes 9 are connected in series. At the same time, a drain port 13 and exhaust gas are further provided on the casing 10. Port 14 and mounting bracket 15, medium 2 inlet 3 position is located at the front end of the outlet 2 of the medium 2, and is close to the cover 12 of the heat exchanger, medium 2 inlet 3 is provided with medium 2 inlet temperature tube placement port 16 The outlet of the medium 2 is provided with a medium 2 outlet temperature sensing tube placing port 17, the end of the housing 10 is connected by a bolt and a cover plate 12, and is sealed by a gasket, and the cover plate 12 is provided with a tube-passing medium 1 Inlet/outlet 1 and 2, in the novel shell-and-tube heat exchanger, the inlet of the tube-cut medium inlet 1 and the plurality of U-shaped heat exchange tubes 901 are provided, and the medium will be The inlet medium entering the inlet 1 is evenly distributed to the distributor 6 in each U-shaped heat exchange tube 902, and the outlet tube 2 and the plurality of the tube medium 1 are provided in the novel shell and tube heat exchanger The collector 7 of the U-shaped heat exchange tube 906 is connected to the outlet. The distributor 6 ensures that the tube-pass medium 1 entering from the tube-process medium inlet 1 can be uniformly distributed into the heat-exchange tube 9, and the collector 7 collects the tube-pass medium 1 in the U-shaped heat exchange tube 9 through the tube-pass medium. The outlet 2 is transported out. In the present embodiment, the distributor 6 includes a dispenser body 601 having a through hole 601a, and the distributor body 601 is provided with a tubular medium for throttling and speeding up the tubular medium entering from the inlet of the medium 1. a throttling portion, a dispersing mixing portion for dispersing and mixing the tube-length medium after the throttle-speeding, and a tube-length medium distributing portion for distributing the dispersing and mixing the tube-passing medium; further, the tube-passing medium section The flow portion includes an orifice plug 601b disposed in the through hole, and the throttle plug 601b is welded or riveted in the through hole 601a, or may be integrally formed, and has a through hole for throttling; The dispersing mixing portion includes a mixing chamber 601c formed by the orifice plug 601b and the bottom surface of the through hole, and a cone disposed on the bottom surface of the through hole with a diameter gradually decreasing toward the orifice plug 601d ; the tube-passing medium that has been throttled and accelerated by the orifice plug 601b enters the mixing chamber 601c, is dispersed by the cone 601d, and is mixed, the cone 601d is a cone, and the tube-shaped medium distribution portion includes a plurality of a distribution hole 601e through which the mixing chamber 601c communicates A linear distance between the axis of the distribution hole 601e and the axis of the orifice plug 601b increases linearly or nonlinearly away from the orifice plug 601b; the orifice plug 601b is used for the orifice of the throttle The cross sectional area is smaller than the sum of the cross sectional areas of all the distribution holes 601e.
所述分配器 6位于所述收集器 7下方, 所述分配器 6入口端和所述收集器 7出口端, 与 所述盖板 12固定连接。  The distributor 6 is located below the collector 7, and the inlet end of the distributor 6 and the outlet end of the collector 7 are fixedly connected to the cover plate 12.
所述分配器 6和所述 U形换热管 901焊接固定, 没有管箱和胀接。 在本实施方式中, 所 述折流板 8为注塑或其他成型制成, 采用注塑成型的工艺进行一次成型加工, 加工精度高, 密封效果好。  The distributor 6 and the U-shaped heat exchange tube 901 are welded and fixed without a tube box and expansion joint. In the present embodiment, the baffle 8 is made by injection molding or other molding, and is subjected to a molding process by an injection molding process, and has high processing precision and good sealing effect.
所述新型壳管式换热器, 包括具有介质 2进口 3和介质 2出口 4的壳体 10、 多个 U型 换热管 9、 折流板 11, 所述壳体 10端部固定有将壳体 10封闭起来的端板 12, 所述盖板 12 设有介质 1进口 1和介质 1出口 2, 在所述壳管式换热器内介质 1进口 1通过分配器 6和多 个 U型换热管 9进口连通。  The novel shell and tube heat exchanger comprises a casing 10 having a medium 2 inlet 3 and a medium 2 outlet 4, a plurality of U-shaped heat exchange tubes 9, and a baffle 11, the end of the casing 10 being fixed The end plate 12 of the casing 10 is closed. The cover plate 12 is provided with a medium 1 inlet 1 and a medium 1 outlet 2, in which the medium 1 inlet 1 passes through the distributor 6 and a plurality of U-shaped tubes. The heat exchange tube 9 is connected to the inlet.
在所述壳管式换热器内介质 1出口 2通过收集器 7和多个 U型换热管 9出口连通。 本发明的新型壳管式换热器, 将介质 1进口 1、 介质 1出口均设置在一个盖板上, 通过 分配器、 收集器分别和 u型换热管进口、 出口连通, 采用一个端部配合一个密封垫进行密 封, 降低了密封、 加工和装配难度, 采用分配器对管程介质进行均匀分配, 尤其是当汽液两 相复杂的管程介质时更能体现其无比的优越性, 因为很多管程介质例如氟利昂从管程介质进 口进入的时候, 其为含有气体的液态, 以往采用管箱进行分配的时候, 进入各个换热管内的 管程介质不均匀, 而且还会造成有的 u型换热管内管程介质含气量多, 有的 U型换热管内管 程介质含气量少, 流速不合理, 而本发明通过分配器对管程介质进行分配, 使得进入 u型换 热管内的管程介质均匀, 流速合理, 显著提高换热效率。 In the shell-and-tube heat exchanger, the outlet 2 of the medium 1 is communicated through the collector 7 and the outlets of the plurality of U-shaped heat exchange tubes 9. The novel shell-and-tube heat exchanger of the invention has the medium 1 inlet 1 and the medium 1 outlet all disposed on a cover plate, and is connected to the inlet and the outlet of the u-type heat exchange tube through the distributor and the collector respectively, and adopts one end portion. Sealing with a gasket reduces the difficulty of sealing, machining and assembly. The dispenser is used to evenly distribute the tube-passing medium, especially when the vapor-liquid two-phase complex tube-pass medium is more advantageous. When many tube-passing media such as Freon enters from the inlet of the tube-passing medium, it is a liquid containing gas. In the past, when the tube box was used for distribution, the tube-passing medium entering each heat-exchange tube was uneven, and it also caused some u. The medium heat transfer tube has a large amount of gas in the tube process medium, and some U-shaped heat transfer tubes have a small amount of gas in the tube process medium, and the flow rate is unreasonable, and the present invention distributes the tube medium through the distributor to enter the u-type heat exchange tube. The tube medium is uniform, the flow rate is reasonable, and the heat exchange efficiency is significantly improved.
所述分配器 6包括具有通流孔 601a的分配器体 601, 所述分配器体 601内设有对从管 程介质进口 1进入的管程介质进行节流提速的管程介质节流部、 对节流提速后的管程介质进 行打散混合的打散混合部以及将打散混合后的管程介质分配出去的管程介质分配部。  The distributor 6 includes a distributor body 601 having a through-flow hole 601a, and the distributor body 601 is provided with a pipe-length medium throttle portion for throttling and speed-up of the pipe-path medium entering from the pipe-process medium inlet 1 A dispersing mixing unit that disperses and mixes the tube-length medium after the throttle speed is increased, and a tube-length medium distribution unit that distributes the dispersed tube-length medium.
所述管程介质节流部包括设置在所述通流孔内的节流孔塞 601b ; 所述打散混合部包括 由所述节流孔塞 601b和所述通流孔底面形成混合腔 601c及设置在所述通流孔底面随着靠近 所述节流孔塞直径逐渐变小的锥形体 601d ; 所述管程介质分配部包括多个和所述混合腔 601c相通的分配孔 601e, 所述分配孔 601e轴线和所述节流孔塞 601b轴线之间的直线距离 随着远离所述节流孔塞 601b线性或非线性增大。 The tube-length medium throttling portion includes an orifice plug 601b disposed in the through-hole; the dispersing mixing portion includes a mixing chamber 601c formed by the orifice plug 601b and a bottom surface of the through-hole And a cone 601d disposed on the bottom surface of the through hole with a diameter gradually decreasing toward the orifice plug ; the tube-length medium distribution portion includes a plurality of distribution holes 601e communicating with the mixing chamber 601c, The linear distance between the axis of the distribution hole 601e and the axis of the orifice plug 601b increases linearly or non-linearly away from the orifice plug 601b.
所述 U型换热管 9在所述壳体 10内多次迂回形成包括直线部和 U形部的 " U" 形换热 管。  The U-shaped heat exchange tube 9 is repeatedly twisted back into the casing 10 to form a "U" shaped heat exchange tube including a straight portion and a U-shaped portion.
所述收集器 7和 906 "U"型换热管连通、 906 "U"型换热管和 904 "U"型换热管通过 905 "U"型弯头连通, 904 "U"型换热管和 902 "U"型换热管通过 903 "U"型弯头连通, 902 "U"型换热管和分配器 6通过 901直管连通; 所述 902、 904和 906 "U"型换热管通过 903和 905 "U"型弯头串接起来, 形成 3个折流的回路。 通过增加或减少 "U"型换热管和 "U"型弯头的数量, 改变折流次数和管程; 或 /可通过改变 "U"型换热管的管径和长度, 调整换热能力大小。  The collector 7 and the 906 "U" type heat exchange tube are connected, the 906 "U" type heat exchange tube and the 904 "U" type heat exchange tube are connected by the 905 "U" type elbow, and the 904 "U" type heat exchange The tube and the 902 "U" type heat exchange tube are connected by a 903 "U" type elbow, and the 902 "U" type heat exchange tube and the distributor 6 are connected by a 901 straight tube; the 902, 904 and 906 "U" type exchanges The heat pipes are connected in series by 903 and 905 "U" type elbows to form three baffled circuits. Change the number of baffles and tube length by increasing or decreasing the number of "U" type heat exchange tubes and "U" type elbows; or / Adjust the heat transfer by changing the diameter and length of the "U" type heat exchange tubes Ability size.
所述的 901直管和 902 "U"型换热管的管径最小, 位于分配器 6后, 其他串接的 " U" 型换热管同 902 "U"型换热管等径或变径, 用适合的 "U"型弯头连通。  The 901 straight tube and the 902 "U" type heat exchange tube have the smallest diameter, and are located behind the distributor 6, and the other series of "U" type heat exchange tubes are equal to or smaller than the 902 "U" type heat exchange tubes. The diameter is connected by a suitable "U" elbow.
由于汽液两相复杂的管程介质在换热过程中存在相变, 单一的管程通径无法满足其最佳 的换热性能的充分发挥, 上述设置能有效解决该问题。 管程介质 (制冷剂为液体为主的汽液 两相体, 在换热过程中, 由于液体的不断吸热蒸发, 体积迅速膨胀, 管程介质 1在单一通径 的换热管前半部处流速不够, 但在换热管后半部处流速过快, 阻力增加, 影响了热交换效 率, 上述措施很好的解决了这一难题, 提高了换热效率。 Since the vapor-liquid two-phase complex tube-process medium has a phase change in the heat exchange process, a single tube-pass diameter cannot satisfy the optimal heat transfer performance, and the above arrangement can effectively solve the problem. Tube-pass medium (refrigerant is a liquid-based vapor-liquid two-phase body. During the heat exchange process, the volume rapidly expands due to the continuous heat absorption of the liquid, and the tube-pass medium 1 is at the front half of the single-path heat exchange tube. The flow rate is not enough, but the flow rate is too fast at the rear half of the heat transfer tube, and the resistance increases, which affects the heat exchange efficiency. Rate, the above measures have solved this problem well and improved the heat exchange efficiency.
所述折流板 11为螺旋折流板或弓形折流板, 所述折流板边缘设有厚度小于所述折流板 的裙边。 裙边能够克服壳体 10与折流板由于尺寸公差配合的间隙, 避免了介质 2容易发生 的旁流、 漏流; 同时保证折流板不至于悬空在壳体 10内, 避免 " U"型换热管的振动, 提高 换热器产品可靠性和使用寿命, 提高换热效率。  The baffle 11 is a spiral baffle or a bow baffle, and the edge of the baffle is provided with a skirt having a thickness smaller than that of the baffle. The skirt can overcome the gap between the casing 10 and the baffle due to the dimensional tolerance, avoiding the sidestream and leakage of the medium 2, and ensuring that the baffle does not hang in the casing 10, avoiding the "U" type. The vibration of the heat exchange tube improves the reliability and service life of the heat exchanger product and improves the heat exchange efficiency.
本发明的新型壳管式换热器还可以采用下面的结构, 件附图 5、 6、 7、 8、 9、 10, 新型 壳管式换热器包括具有介质二进口 3和介质二出口 4的壳体 10、 设置在所述壳体 10内的多 个 U型换热管 9、 设置在所述壳体 10内的折流板 11及固定在所述壳体 10端部的盖板 12, 壳体 10—端密封且另一端设有开口, 盖板 12将开口密封住, 所述盖板 12设有介质一进口 1和介质一出口 2, U型换热管包括直管和 U形弯头, 直管插接在折流板 11的连接孔内, 折 流板 11和壳体 10内表面之间的间隙尽可能的小, 以避免泄露, 所述介质一进口 1通过分配 器 6和所述多个 U型换热管 9的进口连通, 所述介质一出口 2通过收集器 7和所述多个 U型 换热管 9的出口连通; 所述 U型换热管 9为变径管, 且和所述分配器 6相连接部分的直管外 径最小; 所述收集器 7包括本体 701、 均布设在所述本体 701上和所述多个 U型换热管 9连 通的多个收集孔 702、 和所述多个收集孔 702相通的收集腔 703、 混合腔 704及和所述混合 腔 704连通的多个外部接口 705, 外部接口 705和收集孔 702数量相等, 收集腔 703为一 个, 整个收集器的本体为焊接件, 分成三个部分, 第一部分用来开设收集孔, 第二部分用来 开设收集腔, 第三部分用来开设外部接口及混合腔, 在所述收集腔 703内设有中心轴 706, 中心轴是被固定住的, 在所述中心轴 706外圆周面上均布多个圆弧凹槽 707, 所述圆弧凹槽 707内设有可在所述圆弧凹槽 707内进行 1-2 ° 径向旋转的圆弧滑动片 708, 所述圆弧滑动 片 708上固定有分隔叶片 709, 多个所述分隔叶片 709将所述收集腔 703分割成多个和所述 收集孔 702相通的分隔腔 710, 分割腔为密封腔, 相邻分割腔之间互不相通, 所述分割腔 710通过节流孔 711和所述混合腔 704连通。  The novel shell-and-tube heat exchanger of the present invention can also adopt the following structure. Figures 5, 6, 7, 8, 9, 10, the novel shell-and-tube heat exchanger comprises a medium inlet 3 and a medium outlet 4. a housing 10, a plurality of U-shaped heat exchange tubes 9 disposed in the housing 10, a baffle 11 disposed in the housing 10, and a cover 12 fixed to an end of the housing 10. The housing 10 is end-sealed and has an opening at the other end. The cover 12 seals the opening. The cover 12 is provided with a medium inlet 1 and a medium-outlet 2. The U-shaped heat exchange tube comprises a straight tube and a U-shaped tube. The elbow is inserted into the connecting hole of the baffle 11, and the gap between the baffle 11 and the inner surface of the casing 10 is as small as possible to avoid leakage, and the medium 1 is passed through the distributor 6 Connected with the inlets of the plurality of U-shaped heat exchange tubes 9, the medium-outlet 2 is connected through the collector 7 and the outlets of the plurality of U-shaped heat exchange tubes 9; the U-shaped heat exchange tubes 9 are changed a diameter pipe, and a straight pipe having a portion connected to the distributor 6 has a minimum outer diameter; the collector 7 includes a body 701 and is uniformly disposed at a plurality of collecting holes 702 communicating with the plurality of U-shaped heat exchange tubes 9 on the body 701, a collecting chamber 703 communicating with the plurality of collecting holes 702, a mixing chamber 704, and a communication chamber 704 The plurality of external interfaces 705, the external interface 705 and the collecting holes 702 are equal in number, the collecting chamber 703 is one, and the whole collector body is a welded member, which is divided into three parts, the first part is used to open the collecting hole, and the second part is used to open a collecting chamber, a third portion is used for opening an external interface and a mixing chamber, and a central shaft 706 is disposed in the collecting chamber 703, and the central shaft is fixed, and a plurality of outer circumferential surfaces of the central shaft 706 are uniformly distributed. a circular arc groove 707, wherein the circular arc groove 707 is provided with an arc sliding piece 708 capable of 1-2° radial rotation in the circular arc groove 707, and the circular sliding piece 708 is fixed on the arc There are partitioning blades 709, and the plurality of dividing blades 709 divide the collecting chamber 703 into a plurality of partitioning chambers 710 communicating with the collecting holes 702. The dividing chambers are sealed chambers, and adjacent dividing chambers are not connected to each other. The dividing cavity 710 passes through the section Communication holes 711 and the mixing chamber 704.
为了进一步的提高热交换效率, 我们在所述分配器 6和所述 U型换热管 9的进口之间设 置了第二分配器 18, 分配器 6和第二分配器 18之间通过连接管连通, 所述第二分配器 18 包括圆柱体 1801、 均布设在所述圆柱体 1801上和所述分配器 6连通的多个介质进孔 1802、 和所述多个 U型换热管 9的进口连通的多个介质出孔 1803及中间孔 1804, 介质进孔 1802 和介质出孔数量相通, 位置相应, 设置在圆柱体两个端面上, 圆柱体分成三个部分, 第一部 分设置介质进孔, 第二部分设置介质出孔, 第三部分设置中间孔, 所述中间孔 1804内设有 固定轴 1805, 固定轴 1805是不可旋转的, 所述固定轴 1805外圆周面上均布多个圆弧滑槽 1806, 所述圆弧滑槽 1806内设有可在所述圆弧滑槽 1806内进行 2_3 ° 径向旋转的滑动片 1807, 所述弧滑动片 1807上固定有叶片 1808, 多个所述叶片 1808将所述中间孔 1804分割 成多个将所述介质进孔 1802和所述介质出孔 1803连通的可变容腔 1809。 In order to further improve the heat exchange efficiency, a second distributor 18 is disposed between the distributor 6 and the inlet of the U-shaped heat exchange tube 9, and the distributor 6 and the second distributor 18 pass through the connecting pipe. In connection, the second distributor 18 includes a cylindrical body 1801, a plurality of medium inlet holes 1802 evenly disposed on the cylindrical body 1801 and the distributor 6 and the plurality of U-shaped heat exchange tubes 9 The plurality of medium outlet holes 1803 and the intermediate holes 1804 are connected to each other, and the medium inlet holes 1802 are in communication with the number of the medium outlet holes, and the positions are correspondingly arranged on the two end faces of the cylinder, the cylinder is divided into three parts, and the first part is provided with the medium inlet hole The second part is provided with a medium exit hole, the third part is provided with a middle hole, the middle hole 1804 is provided with a fixed shaft 1805, the fixed shaft 1805 is non-rotatable, and the fixed shaft 1805 is provided with a plurality of circles on the outer circumferential surface thereof. Arc chute 1806, the circular arc chute 1806 is provided with a sliding piece 1807 which can rotate 2_3° in the circular arc chute 1806, and the arc sliding plate 1807 is fixed with a blade 1808, and the plurality of the blades The intermediate hole 1804 is divided into a plurality of variable cavities 1809 that communicate the media inlet aperture 1802 and the media outlet aperture 1803.
以上说明仅仅是对本发明的解释, 使得本领域普通技术人员能完整的实施本方案, 但并 不是对本发明的限制, 本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没 有创造性贡献的修改, 这些都是不具有创造性的修改。 但只要在本发明的权利要求范围内都 受到专利法的保护。  The above description is only an explanation of the present invention, so that those skilled in the art can fully implement the present solution, but it is not intended to limit the present invention. Those skilled in the art can make the present embodiment as creative as needed after reading the present specification. Modifications to contributions, these are not creative changes. However, it is protected by patent law as long as it is within the scope of the claims of the present invention.

Claims

权 利 要 求 书 Claim
1.新型壳管式换热器, 其特征在于: 所述新型壳管式换热器内设有将管程 介质进口 (1) 和多个 U形换热管 (9) 进口连通且将从所述管程介质进口 (1) 进入的管程介质均匀分配到各 U形换热管 (9) 内的分配器 (6); 所述 U型换热 管 (9) 为相互串接的两个或多个 U型换热管; 2个或多个 U型换热管通过 U形 弯头 (8) 串接在一起, 通过改变 U形换热管 (9) 串接的数量, 换热管的管程 长度成倍地增加, 管程介质在 2个或多个 U型换热管内作多次地循环折返, 弥 补管程不足的缺点, 所述分配器 (6) 和所述 U形换热管 (9) 之间的连接采用 悍接。 1. A novel shell-and-tube heat exchanger, characterized in that: the novel shell-and-tube heat exchanger is provided with an inlet for a tube-passing medium inlet (1) and a plurality of U-shaped heat exchange tubes (9) The tube-pass medium entering the tube-process medium inlet (1) is uniformly distributed to the distributor (6) in each U-shaped heat exchange tube (9); the U-shaped heat exchange tube (9) is two connected to each other One or more U-shaped heat exchange tubes; two or more U-shaped heat exchange tubes are connected in series by a U-shaped elbow (8), by changing the number of U-shaped heat exchange tubes (9) in series, heat exchange The tube length of the tube is multiplied, and the tube-pass medium is repeatedly folded back and forth in two or more U-shaped heat exchange tubes to compensate for the disadvantage of insufficient tube length, the dispenser (6) and the U-shaped The connection between the heat transfer tubes (9) is spliced.
2.根据权利要求 1所述的新型壳管式换热器, 其特征在于: 它还包括在新 型壳管式换热器内设的将所述管程介质出口 (2) 和所述多个 U形换热管 (9) 出口连通的收集器 (7)。  2. The novel shell and tube heat exchanger according to claim 1, further comprising: said tubular medium outlet (2) and said plurality of tubes in a novel shell and tube heat exchanger U-shaped heat exchange tube (9) collector connected to the outlet (7).
3.根据权利要求 2所述的新型壳管式换热器, 其特征在于: 所述折流板 (11) 为螺旋或弓形折流板。  The novel shell and tube heat exchanger according to claim 2, characterized in that the baffle (11) is a spiral or arcuate baffle.
4.根据权利要求 1或 2或 3所述的新型壳管式换热器, 其特征在于: U型换 热管为变径管或等径管。  The novel shell-and-tube heat exchanger according to claim 1 or 2 or 3, wherein the U-shaped heat exchanger tube is a reduced diameter tube or a equal diameter tube.
5.根据权利要求 1或 2或 3所述的新型壳管式换热器, 其特征在于: 所述 分配器 (6) 入口端采用螺纹管 (5), 介质在螺纹管 (5) 内产生紊流充分混合 均匀进入分配器(6), 改善分配效果。  The novel shell-and-tube heat exchanger according to claim 1 or 2 or 3, characterized in that: the inlet end of the distributor (6) is a threaded tube (5), and the medium is produced in the threaded tube (5) The turbulent flow is thoroughly mixed into the distributor (6) to improve the distribution effect.
6.根据权利要求 5所述的新型壳管式换热器, 其特征在于, 所述 U形弯头 (8) 和 U形换热管 (9) 的材料为紫铜、 镍白铜、 不锈钢、 钛、 铝或铝合金。  The novel shell and tube heat exchanger according to claim 5, wherein the material of the U-shaped elbow (8) and the U-shaped heat exchange tube (9) is copper, nickel white copper, stainless steel, titanium , aluminum or aluminum alloy.
7.新型壳管式换热器, 其特征在于, 包括具有介质二进口 (3) 和介质二出 口 (4) 的壳体 (10)、 多个 U型换热管 (9)、 折流板 (11), 所述壳体 (10) 端 部固定有将壳体 (10) 封闭起来的盖板 (12), 所述盖板 (12) 设有介质一进口 7. A novel shell and tube heat exchanger, comprising: a casing (10) having a medium inlet (3) and a medium outlet (4), a plurality of U-shaped heat exchange tubes (9), a baffle (11), a cover plate (12) for closing the casing (10) is fixed at an end of the casing (10), and the cover plate (12) is provided with a medium inlet
(1) 和介质一出口 (2), 在所述壳管式换热器内介质一进口 (1) 通过分配器 (6) 和多个 U型换热管 (9) 的进口连通, 介质一出口 (2) 通过收集器 (7) 和多个 U型换热管 (9) 的出口连通; 所述分配器 (6) 包括具有通流孔 (601a) 的分配器本体 (601), 所述分配器本体 (601) 内设有对从介质一进口 进入的管程介质进行节流提速的管程介质节流部、 对节流提速后的管程介质进 行打散混合的打散混合部以及将打散混合后的管程介质分配出去的管程介质分 配部; 所述管程介质节流部包括设置在所述通流孔 (601a) 内的节流孔塞 权 利 要 求 书 (1) and the medium outlet (2), in the shell-and-tube heat exchanger, the medium inlet (1) is connected through the distributor (6) and the inlets of the plurality of U-shaped heat exchange tubes (9), the medium one The outlet (2) is in communication with the outlet of the plurality of U-shaped heat exchange tubes (9) through a collector (7); the distributor (6) includes a dispenser body (601) having a flow hole (601a), The distributor body (601) is provided with a tube-length medium throttling portion for throttling and speed-up of the tube-pass medium entering from the inlet of the medium, and a dispersing mixing portion for dispersing and mixing the tube-passing medium after the throttle-speeding and the speed-up a tubular medium distribution portion that dispenses the mixed tubular process medium; the tubular medium throttle portion includes an orifice plug disposed in the throughflow hole (601a) Claim
(601b), 所述节流孔塞 (601b) 具有一个用于节流的通孔; 所述打散混合部包 括由所述节流孔塞 (601b) 和所述通流孔 (601a) 底面形成混合腔 (601c) 及 设置在所述通流孔 (601a) 底面随着靠近所述节流孔塞 (601b) 直径逐渐变小 的锥形体 (601d); 所述管程介质分配部包括多个和所述混合腔 (601c) 相通的 分配孔 (601e), 所述分配孔 (601e) 轴线和所述节流孔塞 (601b) 轴线之间的 直线距离随着远离所述节流孔塞 (601b) 线性或非线性增大。  (601b), the orifice plug (601b) has a through hole for throttling; the dispersing mixing portion includes a bottom surface of the orifice plug (601b) and the through hole (601a) Forming a mixing chamber (601c) and a cone (601d) disposed on a bottom surface of the through hole (601a) with a diameter gradually decreasing toward the orifice plug (601b); the tube path medium distributing portion includes a plurality of a distribution hole (601e) communicating with the mixing chamber (601c), a linear distance between the axis of the distribution hole (601e) and the axis of the orifice plug (601b) is away from the orifice plug (601b) Linear or non-linear increase.
8.新型壳管式换热器, 其特征在于, 包括具有介质二进口 (3) 和介质二出 口 (4) 的壳体 (10)、 设置在所述壳体 (10) 内的多个 U型换热管 (9)、 设置 在所述壳体 (10) 内的折流板 (11) 及固定在所述壳体 (10) 端部的盖板 8. A novel shell and tube heat exchanger, comprising: a housing (10) having a medium inlet (3) and a medium outlet (4), and a plurality of U disposed in the housing (10) a heat exchange tube (9), a baffle (11) disposed in the housing (10), and a cover fixed to an end of the housing (10)
(12), 所述盖板 (12) 设有介质一进口 (1) 和介质一出口 (2), 所述内介质 一进口 (1) 通过分配器 (6) 和所述多个 U型换热管 (9) 的进口连通, 所述介 质一出口 (2) 通过收集器 (7) 和所述多个 U型换热管 (9) 的出口连通; 所述 U型换热管 (9为变径管, 且和所述分配器 (6) 相连接部分的直管外径最小。 (12), the cover plate (12) is provided with a medium inlet (1) and a medium outlet (2), and the inner medium (1) is replaced by a distributor (6) and the plurality of U-shaped The inlet of the heat pipe (9) is in communication, and the medium-outlet (2) is connected to the outlet of the plurality of U-shaped heat exchange tubes (9) through the collector (7); the U-shaped heat exchange tube (9 is The reducing pipe has a minimum outer diameter of the straight pipe connected to the distributor (6).
9.根据权利要求 8所述的新型壳管式换热器, 其特征在于, 所述收集器 (7) 包括本体 (701)、 均布设在所述本体 (701) 上和所述多个 U型换热管 (9) 连通的多个收集孔 ( 702 )、 和所述多个收集孔 ( 702 ) 相通的收集腔 (703)、 混合腔 (704) 及和所述混合腔 (704) 连通的多个外部接口 (705), 所述收集腔 (703) 内设有中心轴 (706), 所述中心轴 (706) 外圆周面上均布 多个圆弧凹槽 (707), 所述圆弧凹槽 (707) 内设有可在所述圆弧凹槽 (707) 内进行 1-2° 径向旋转的圆弧滑动片 (708), 所述圆弧滑动片 (708) 上固定有 分隔叶片 (709), 多个所述分隔叶片 (709) 将所述收集腔 (703) 分割成多个 和所述收集孔 (702) 相通的分隔腔 (710), 所述分割腔 (710) 通过节流孔 (711) 和所述混合腔 (704) 连通。  The novel shell and tube heat exchanger according to claim 8, wherein the collector (7) comprises a body (701), is disposed on the body (701), and the plurality of U a plurality of collecting holes (702) communicating with the heat exchange tubes (9), a collecting chamber (703) communicating with the plurality of collecting holes (702), a mixing chamber (704), and the mixing chamber (704) a plurality of external interfaces (705), a central axis (706) is disposed in the collection cavity (703), and a plurality of circular arc grooves (707) are uniformly disposed on the outer circumferential surface of the central axis (706), An arc sliding piece (708) is provided in the circular arc groove (707) for 1-2° radial rotation in the circular arc groove (707), and the circular sliding piece (708) is fixed There are separating blades (709), and the plurality of dividing blades (709) divide the collecting chamber (703) into a plurality of partitioning chambers (710) communicating with the collecting holes (702), the dividing chambers (710) ) is connected to the mixing chamber (704) through the orifice (711).
10.根据权利要求 9所述的新型壳管式换热器, 其特征在于, 所述分配器 (6) 和所述 U型换热管 (9) 的进口之间设有第二分配器 (18), 所述第二分配 器 (18) 包括圆柱体 (1801)、 均布设在所述圆柱体 (1801) 上和所述分配器 (6) 连通的多个介质进孔 (1802)、 和所述多个 U型换热管 (9) 的进口连通的 多个介质出孔 (1803) 及中间孔 (1804), 所述中间孔 (1804) 内设有固定轴 (1805), 所述固定轴 (1805) 外圆周面上均布多个圆弧滑槽 (1806), 所述圆 弧滑槽 (1806) 内设有可在所述圆弧滑槽 (1806) 内进行 2-3° 径向旋转的滑动 WO 2014/111015 +T7 ai.l ¾ Κ- -K> PCT/CN2014/070658 片 ( 1807), 所述弧滑动片 ( 1807) 上固定有叶片 ( 1808), 多个所述叶片 (1808) 将所述中间孔 (1804) 分割成多个将所述介质进孔 (1802) 和所述介 质出孔 (1803) 连通的可变容腔 (1809)。 The novel shell and tube heat exchanger according to claim 9, wherein a second distributor is disposed between the distributor (6) and the inlet of the U-shaped heat exchange tube (9) ( 18), the second distributor (18) includes a cylinder (1801), a plurality of medium inlet holes (1802) evenly disposed on the cylinder (1801) and the distributor (6), and a plurality of medium exit holes (1803) and intermediate holes (1804) communicating with the inlets of the plurality of U-shaped heat exchange tubes (9), wherein the intermediate holes (1804) are provided with a fixed shaft (1805), the fixing A plurality of arc chutes (1806) are uniformly arranged on the outer circumferential surface of the shaft (1805), and the arc chute (1806) is provided with a 2-3° diameter in the arc chute (1806) Swivel to the rotation WO 2014/111015 +T7 ai.l 3⁄4 Κ- -K> PCT/CN2014/070658 piece (1807), the arc sliding piece (1807) is fixed with blades (1808), and the plurality of said blades (1808) will The intermediate hole (1804) is divided into a plurality of variable pockets (1809) that communicate the media inlet (1802) and the media outlet (1803).
PCT/CN2014/070658 2013-01-16 2014-01-15 Novel shell and tube heat exchanger WO2014111015A1 (en)

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