WO2014110637A1 - Method for distributing lubricant fluids for the intelligent replacement of bulk lubricant fluids - Google Patents
Method for distributing lubricant fluids for the intelligent replacement of bulk lubricant fluids Download PDFInfo
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- WO2014110637A1 WO2014110637A1 PCT/BR2013/000285 BR2013000285W WO2014110637A1 WO 2014110637 A1 WO2014110637 A1 WO 2014110637A1 BR 2013000285 W BR2013000285 W BR 2013000285W WO 2014110637 A1 WO2014110637 A1 WO 2014110637A1
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- Prior art keywords
- distributor
- data
- product
- truck
- supplier
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/04—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring fuels, lubricants or mixed fuels and lubricants
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
Definitions
- This patent of invention refers to fluid distribution systems and related distribution methods of bulk lubricant fluids integrated to such system, as well as permanent real time control of such distribution.
- More particularly __it is related to a system and method for distributing and controlling bulk lubricant oil or other automotive fluids, such as, for instance, motor oil, transmission oil, etc.
- a fluid selected from one or more fluid sources may be dispensed and transported from this distribution source to a receiving source in vehicles specifically suitable for the transportation of this type of fluid, and providing it, for its controlled supply, in bulk, at a local supplier, in an environmentally friendly manner .
- the final packages are offered with volumes determined and fixed to the end user, regardless of the quantity of lubricant fuel that the user intends to acquire.
- the end user only intends to complement its need of lubricant fluid, it shall have to acquire a greater quantity of the liquid, depending on the volume of the container available for sale, and discard any surplus, or store the package already used and containing the residual liquid, for future use.
- the lubricant fluid itself consists of the product, delivered in bulk, to the supplier or end user, whose establishment will be providing the in house storage of the containers or small containers, also referred to as mini-tanks, which will receive the fluid being delivered by the special vehicle for the transportation of such fluids.
- lubricant liquid is already being used by the end user (industry, freight carrier, or individual) , and is being replaced by a new liquid, which may be properly and ecologically removed, stored, and recycled.
- all the equipment composing the system both fixed and movable equipment, are provided with devices or constructions of contention for the collection of oil eventually and/or unduly released.
- locations in which the lubricant fluid is handled are provided with suitable constructive layout for the collection of such undesired discharges of fluid being suppressed.
- the installation of large tanks for the storage of large volumes of the liquid to be provided in bulk by the distributor is provided with construction consisting of a contention basin for the due contention and collection of eventual fluid that may have spilled inadvertently.
- the small sized or mini-tanks also count on a contention basin built from the same material and color of the mini-tank, provided in such container with the same objective of retaining eventual fluid that may escape upon the supply of the fluid to the end user.
- the system of the present invention reduces substantially the volume of containers currently employed in the supply of lubricant liquids.
- the system of supply in bulk and the total control of distribution and supply, in the various stages of this invention allows for the complete elimination of the use of disposable containers.
- control is provided in a simple, efficient manner, by the operators of the equipment of supply.
- the routering of the whole system is an essential part of this invention, being exclusively and primordially provided by the distributor.
- eventual audits will be carried out in order to correct deviations eventually occurred in the execution of the routering.
- the system of the present invention offers many benefits compared to the distribution system for the supply of bulk fluids commonly known, especially lubricant fluids, with further highlight to, in addition to the capacity to recording and counting fluids properly dispensed, the logistic functionality of an additional advanced distribution .
- the distributor In addition to the management of the routering of the system and its control by electronic means and media-related systems of communication at distance, such as a computer center with network connection to the supply vehicles (similarly to the Internet) , the distributor further optimizes manpower resources, especially the operator of the urban cargo vehicle, and the equipment integrating the system of the present invention.
- the effectiveness, of this interrelationship between the peers composing the system and their communication occurs against the operation of specific equipment that ensures from the collection and inputting of data into the system to data control, related to the distribution of the product and its supply to the end user.
- a highlight among such equipment is the data collector, integrated to the light vehicle that promotes the distribution of the product to the supplier of the product to the end user. It regards to equipment connected via network with the data center, through a modem, which consists of a terminal of storage, supply, and control of data, allocated in the distributor. It consists of equipment allocated to the light vehicle, operated by the operator of such vehicle, and that collects all the data of the conduction or change of the routering of the delivery of the product from the distributor to the supplier. Similarly, such equipment also sends information directly to the "data cloud", updating and providing with new data those already indexed upon the routering activities.
- systems for storing and supplying bulk lubricant oils employ large containers designed mainly based on inventory rotation, physical layout of the location, density, viscosity, and fluidity of each type of oil being stored.
- the system of the present invention allows, for instance, that users of automotive fuel stations have smaller tanks (or mini tanks) of bulk storage for motor oil, further allowing the contracting of a distributor for the delivery of bulk oil periodically or according to its basic needs.
- An example of such smaller storage tanks may be seen in our application for Utility Model, co-pending protocol number INPI/2012 - 028127-4.
- the lubricant is stored in tanks suitable with the standards of quality and safety established by the producer of the lubricant liquid, which permits that such standards are strictly observed by the distributor, carrier, and supplier to the end user.
- the liquid stored in such large sized containers, and from the producer, is transported by the distributor of the lubricant fluid, by a tanker truck with several compartments, dedicated to each type of lubricant.
- the unloading of the lubricant liquid, from the producer to the distributor, and, at the distributor, from the large tanks to the light truck, and from this truck to smaller tanks at the supplier, and from these to the end user is provided in a manner that only a certain amount acquired by the customer is unloaded. Therefore, there is no shortage nor surplus of product.
- the unloading and provision of the bulk liquid is always made directly from a larger container or tank to a smaller tank.
- Such smaller tanks of supply are relevant elements, composing the system of the present invention, being sealed and certified, thus avoiding violation and eventual adulteration of its content of lubricant liquid.
- the system of the present invention begins at the
- the monitoring of the flow of products supplied between the producer and distributor with the routering system of this invention allows not only the calculation of the volume supplied and commercialized, but also the to have a real time picture, exempting complex and extensive inventory management audits that could otherwise slow down the development of the ordinary tasks of the distributor/suppliers.
- the management of the system of the present invention in the provision of the bulk product, using the routering of this invention consists of a effective INTELLIGENT REPLACEMENT, i.e., what has been supplied to the distributor (sell in) and what has been redistributed from the distributor to the customer (sell out). Or, also, an effective intelligent exchange of hands - from the producer to the distributor, from the distributor to the supplier, and from the supplier to the end user, made in a quick, safe manner, free from losses and ecologically correct of the lubricant fluid.
- the supplier is the end user.
- the inventive principle of the ROUTERING is exactly this route - DISTRIBUTOR/ CUSTOMER / DISTRIBUTOR, in the conditions listed above.
- the distributor optimizes all the resources involved in the operation of the system, from the control of the equipment and manpower available for the operation of such equipment, also through the routering of the procedures necessary for the conduction of the distribution, transport, filling of mini-tanks, and supply to the end user of the product, object of the invention.
- the main equipment under control and routering of the distributor are the large stationary tanks, where the lubricant fluids of various types are stored, coming from the producer and to be supplied in the light trucks (urban cargo vehicles), destined to promote the physical interconnection between the distributor and the supplier and/or end user, supplying the latter with the product from the distributor.
- the product provided in the light trucks, following the routering whose data have been indexed in the system by the distributor, is then unloaded onto the supplier, fully controlled by the equipment of control and provision of information to the system routering via network, using a modem connected to the control panel of the vehicle.
- the supply of the product from the truck at the supplier is transferred to smaller tanks (or mini-tanks), provided with an injection pump of the product into the container (or oil tank) of the end user.
- the operation of the system of the present invention in relation to the TRUCK has as one of its main objectives the issuance of the invoice at the end customer of each stage of conduction of the method and system of distribution and control of this invention.
- the "client” is not the end customer (or end user) , but the resale spot of the product. However, it shall also be the end user, in case the client is a freight carrier or industry acquiring the product for own consumption.
- another objective of the system of the present invention is to have a real time; automated, online status of the location of the delivery truck, of locations visited, products and quantities delivered, and quantities being processed upon verification, as well as the flow (liters per minute) being operated at the truck upon the filling of the mini-tanks at the supplier.
- the data collector is an equipment of the type, for instance, of mobile data communication, against wireless system with modem, for receiving and collecting data that will be treated and defined for its integration and/or update at the system data center, through the distributor, using the routering procedure.
- the data visualized in the control panel may, therefore, be updated at every indexation of new data from the data collector, which, among others, may be represented by an equipment of type IPAD®, IPHONE®, BLACKBERRY® or any other device that allow data communication.
- the control panel is fed with the routered information (operational planning of deliveries to be made on specific date) by the distributor.
- Such information in principle, consist of: i) data of the customer to be visited; ii) route to be followed by the truck; and iii) type of product and quantity to be delivered.
- Other data may be by the distributor, as a result of the operations and type of client in which the system is being processed, such as, for instance, when the client is a industry or freight carrier.
- Additional information may be included, such as: - viscosity of the product to be supplied; data regarding the conditions of handling and maintenance of sealing capacity of the truck tanks; estimated time for filling the containers or mini-tanks at the supplier, data on alternative rotes due to the operation of other routes of the vehicle, GPS controlled, of such route, etc.
- Such data With such data being inputted to the main frame computer of storage, supply, and control of the routering data at the distributor, such data are available for remote access by the truck from the control panel, against interconnection with modem via network (including Internet), for the control and communication of the distributor with the truck .
- network including Internet
- control and communication system between the truck and the distributor is interconnected by a "modem", that receives the information from the data collector.
- the delivery truck usually has quantity of product greater than the necessary and expected for the routered delivery, aiming at covering an eventual need of the client not included in the routering. This may occur considering the eventual time gap between the order or scheduling of the supply of the product to the supplier and the moment of delivery to the supplier, or also due to an unexpected raise of consumption by the end user, demanding from the supplier a greater volume of the product, not initially foreseen upon the inputting of the data for processing, upon the routering at the distributor.
- the truck operator when beginning the transportation of the product, receives a spreadsheet with the information contained in the control panel, to be accessed by him/her upon each delivery.
- the control panel is incorporated to the frame of the truck, therefore, it regards to a device of the system that integrates the truck.
- This operator releases the functionality of the control panel and activates the pump that will process the product transfer.
- control panel may also eventually be released by the distributor, via online system, but the truck operator remains responsible for activating the pump .
- the control panel receives the information on the quantity of product of the volume meter and calculates it, comparing with the vole previously established for delivery.
- the panel blocks the transfer of the product with the solenoid valve, which, on its turn, actuates in compressed air that opens/closes the product blocking valve .
- the operator will also send the information on such sale to the distributor, through the data collector.
- Such information may eventually by inputted by the truck operator, allowing the printer to issue the invoice, and maintaining the online communication with the distributor, thus updating in real time the information on the new, unplanned occurrence.
- the MINI-TANK In relation to the operation of the system of the present invention in relation to the MINI-TANK, it has as one of its main objectives to identify, in real time, and via online remote access, the inventory of the client.
- the "client” is not the end user, but the resale point or supplier to the end user. However, there is an except for the consideration of a “client” in case of freight carrier or industry acquiring the product for own consumption, as to allow the efficient routering of the delivery truck.
- the routering will only be efficient with the correct information of client inventory, from the "end" of the system, i.e., the point of access to the product by the end user, in case the user of the MINI-TANKS, such information of particular relevance both for the producer and the management of the distributor. Consequently, regarding the basis of this invention in relation to the system control, such data are constantly updated by the distributor.
- the maintenance of the data of the supplier (or client) duly updated allow the achievement of one of the objectives of the proper operation of the system of the present invention, allowing the control and guarantee of origin, integrity, and quality of the product traded by the client to the end user, through the mini-tank.
- transcoder - responsible for transcoding the voice channel code used by the mobile telephony network
- transceiver responsible for the transmission and receipt of the radiofrequency signals of the mobile equipment to the mobile station through an aerial interface.
- the level sensor or meter installed in the mini- tank identifies the height of the level of the liquid, determining what is the remaining volume.
- the information obtained by the level sensor is transferred, through a transcoder, to the modem, which retransmits such data both to the distributor and the client.
- the physical components of the system of the present invention include, in addition to the management software, via Internet, also a transceiver and a Tank Level Meter (TLM - Tank Level Meter) .
- TLM - Tank Level Meter a Tank Level Meter
- such components and equipment communicate with each other via wireless communication, such as, for instance, through a Radiofrequency (RF) signal, or other forms of wireless communication at distance, for the collection of data from the level of the bulk oil at the Mini-tank, and transfer to the other players of the system, in real time, as to provide the routering for the steps related to the new distribution and/or complementation of the volumes of the product at the supplier.
- RF Radiofrequency
- tank level meter coupled to the modem, and with the use of data management and communication software, housed in the client or supplier, both the distributor and producer, as well as the supplier, may monitor the volume of the Mini-tanks via Internet access.
- An eventual incompatibility (such as, for instance, increase in the volume not calculated by the distributor) may be identified and maybe an indication of a possible adulteration, and the containers and operation of the system in such supplier must be submitted to auditing.
- FIGURE 01 - shows a diagram of the method of operation of the system of the present invention, with the indication of all operational units of supply/exchange of the bulk lubricant fluid and interchangeability of operations between them;
- FIGURE 02 - shows a flowchart of the method of the present invention when operated in compliance with the routering system and control of the present invention
- FIGURE 03 - shows the method of operation of the system of the present invention in relation to the actuation of the physical components of this invention, promoting the intercommunication of data and operations of control of the entire system of distribution of bulk fluids;
- FIGURE 04 - shows the intercommunication and interchangeability of data of the operational units of the system of the present invention, against the use of a same data communication platform, with cloud computing application for the storage and access to dedicated data of the system;
- Figure 05 - shows in detail the specific units composing the operational units composing the system of the present invention, interconnected via Network (such as the Internet) , which produce, update, and access the essential data for the operation of the distribution and control system of this invention;
- Network such as the Internet
- FIGURES 6 to 10 - show the flowcharts 1 to 6 that illustrate the bulk fluid distribution system and respective operation, as well as control of the operations of certification of inviolability and integrity of the product supplied pursuant to the invention, from its operation at the producer of the lubricant fluid as a product to its supply at the supplier of the product to the end user.
- figure 6, related to flowchart 1 of the System refers to the loading of the lubricant fluid as a product at the producer in the large truck to be parked and unloaded at the distributor.
- Figure 7 related to the flowchart 2 of the System, refers to operations of discharge of the large truck at the Distributor, as well as the verification and control of the integrity and specifications of quality of the product from the producer, and its loading at the distributor.
- FIG 8 related to flowchart 3 of the System, presents the loading of the light truck at the distributor.
- This urban cargo vehicle will deliver and unload the product received at the Distributor to the Supplier and/or end user.
- This vehicle also has the option of maintaining the intercommunication of the distribution of the product between the Distributor and the Supplier, supplying the control system with the loading and unloading data of the product in the vehicle and its delivery and unloading in conditions of inviolability and safety, at the supplier and/or end user.
- Figure 9 related to flowchart 4 of the system of the present invention, shows the control and communication system between the truck and the Distributor, and the operations of transfer of the product from the tanks of the light truck to the small tanks of the Supplier (or mini- tanks) .
- FIGURE 10 corresponding to flowchart 5 of the system of the present invention, consists of the detailing of the operations carried out by the light truck operator, at the facilities of the Supplier, for unloading the lubricant fluid as a product in bulk, to be loaded to the small tanks, or mini-tanks, such operation being exclusively controlled by the truck operator.
- FIGURE 11 refers to flowchart 6, equivalent to the controlling operations of the entire system of the present invention, carried out by the components of the System, and more specifically in relation to those controlling operations carried out by the Distributor and eventually at the Supplier. It further refers to the control of transfer of the product and data on the operations carried out, and the communication between the Distributor and the Supplier.
- figure 1 shows a flowchart with the representation of the stages of distribution of the lubricant fluid as a product, from the Producer (1), the large truck (2) for transporting the fluids from the producer to the Distributor
- the interchangeability between the operators or components of the System is also diagrammatically represented in such figure 1, where it is possible to observe that the Producer (1) , supplies the fluid as a product in bulk to the Distributor (3), by loading the product into large trucks (2), that load it at the producer (1) under aseptic, controlled conditions, for its unloading also under monitored and controlled conditions regarding the integrality and integrity of the product provided and carried by the trucks (2), at the Distributor (3) .
- the Distributor (3) promotes the distribution and supply of the product to the Supplier (5) , and from the Supplier to the end user (6) , which, eventually, when regarding to freight carrier or industry, may be both the client and end user (6) .
- the method of this invention is also represented by the diagram of figure 2, which demonstrates the stages of routering and control of the system of the present invention.
- the Distributor (3) is the plain player of the system of the present invention, since the entire control, planning, and logistics, through the ongoing elaboration and execution of media routering activities (7) and operation of the System, is provided by the distributor (3) , also responsible for controlling the activities of invoicing of the services carried out with the proper distribution and supply of the end product.
- One of the main benefits of the system of the present invention resides in overcoming the systems known by the state of the art, when may players, stages of procedure and a high number of equipment for controlling and automating the system are demanded.
- the system proposed in related to similar systems already known, such as stages and procedures were clearly simplified and reduced, in part, due to the adoption of a strict plan of quality control of the product and conduction of the services, from the producer to the supply to the end user.
- the present invention further includes the communication and interchangeability of data, against the use of a single and dedicated communication platform to the members of the system of the present invention. Furthermore, there is also the employment of technologies of communication via modem and wireless equipment, via Internet, and constant updating and accessibility of the data stored by cloud computing, in real time .
- the Routering ( 7 ) consists of an essential part of this invention, allied to an effective system control (8), processed against the employment of automated equipment (9, 10, 11), with the general data of enrollment, supply, loading of vehicles (4), distribution to the suppliers (5), quantities supplied, amount invoiced, future and met orders, among others, stored in a data supply and control center (9), headquartered at the distributor (3).
- This storage center or terminal (9) is interconnected with the vehicles (4) of distribution of the product to the supplier (5), via modem (11) and remote access with Network (including Internet) (10) .
- One of the main advantages of the routering, acting permanently during the operation of the method of operation of the system of the present invention, resides, including, but not limited to, to the fact that it is possible to sell directly to the client, under the form of prompt delivery and issuance of invoices in loco, with the use of the Bluetooth printer, connected online with the data collector, also online with the data processing center (9) at the distributor, (3) . Thus, the payment slip is delivered upon the sale operation.
- the following stage of conduction of the method of operation of the system of the present invention also occurs at the distributor (3), and consists of the loading (12) of the distribution vehicle (4) or urban cargo vehicle (VUC) .
- control panel which displays remotely the routered data of the system (7), also integrated to the light vehicle (4) released by the distributor (3) to supply fluid as a product at the supplier (5) .
- the control panel integrated to the light truck (4) shows to the truck operator the routering dados provided online by the distributor (3) , and correspond to the data of the spreadsheet received by the operator while at the Distributor (3), upon the loading of the light truck (4) .
- the supply of the products contained in the mini-tanks (15) to the end user (6) also occurs at the supplier (5) .
- the entire system of the present invention occurs in conditions that promote the supply of the product in the various phases of its operation, duly sealed, as to avoid the occurrence of violations or unauthorized access to the content of the vehicles or such tanks of each stage of the method of this invention .
- the method of this invention aims at discouraging and impeding the occurrence and tracking is not possible for adulteration of the product in bulk to be provided to the end user.
- the method of this invention has as one of its key points of the unexpected technical effect achieved by its use, the fact that all operators of the system of such method "speak" electronically with each other, via Network, such as the Internet, considering that the main suppliers of data input into the system are those generated by the Distributor (3) and the Supplier (5) .
- the data related to the control of the volume of the bulk liquid in the mini-tanks for supply of the product (15) to the end user, allocated in the Supplier (5), are obtained by a volume meter (18) that calculates the product being transferred from the tank of the truck (4) to the mini-tank (15) .
- This device (18) in addition to measuring and calculating the residual volume in the mini- tank, is also connected via modem, by a transcoder (19) .
- the information related to the volume of the mini- tank, obtained from the level sensor, is transferred to the modem by a transcoder, which retransmits such data both to the Distributor (3) and the Supplier (5), via Network (10) (such as the Internet) .
- the data supplied by the Producer (1) to the Distributor (3) are allocated in a data storage, supply, and control terminal (9) at the Distributor (3), similarly to the data generated by the supplier (5) , through the supply of its mini-tanks (15), also provided via Internet to the System, for provision to the Supplier (5), Distributor (3), and Producer (1) .
- the providers of information and data may be visualized in figure 5, with the light truck (4), the distributor (3) and mini-tank of the supplier (5) , through the data collected by the volume meter (18), interconnected via modem (11), contained in the flowchart of figure 2, through the transcoder (19), visible in figure 3, to the Internet (10) .
- Figure 6 consists of the flowchart that demonstrates the loading of the product into the large trucks (2), from the producer (1) .
- the loading conditions of the large truck (1) are verified (100) at the terminal and/or station of the producer (2) , in relation to the scheduling and documentation of such truck, by the logistics sector of the Producer (1), which releases the truck and forwards it for loading of the bulk product.
- the verification and validation of the integrity of the vehicle and its cleaning condition (101) are conducted, especially in relation to the tanks of the vehicles destined to the loading of the product.
- the vehicle returns for the verification of scheduling and documentation (100) and forwarded to the sector of bulk product loading.
- the loading operation (103) of the truck (2) at the Producer (1) follows standard procedures of vehicles with such type of product. Initially, the tank is filled with 300 liters of the lubricant liquid. Following that, a sample of liquid contained in the discharge pipeline is collected for analysis at the laboratory of the producer (1) and subsequent release for the beginning of loading.
- the beginning of the loading occurs with the filling of the compartment of the truck released by the laboratory, with the programmed volume (105) .
- valves and the truck manhole are sealed, for its release for weighing and issuance of the invoice of release of the vehicle and delivery of the product at the destination.
- the truck is then released from the plant (108), with the conductor of the vehicle being provided with the certificate of safe discharge, with the indication of products, respective tanks in which they are located, and sheet of emergency steps of the product and sealing information .
- the truck (2) will then transport the bulk product from the storage tank of the supplier/produce (1), until unloaded and loading the tanks of the client, which, in this case, will be the distributor (3) .
- the large truck (2) is positioned (300) at the Distributor (3), in the discharge location of the fluid from the tanks of the producer/supplier (1) to the truck (2);
- the analyst inputs such results of the tests in form "bulk analysis control" (306) .
- These data are the indexed in the data control center (9), and hosted in the distributor (3) .
- the operations of control of the quality of the system of the present invention include the evaluation of the stationary tanks for the purposes of verification if these have space available for receiving the products (308) . Otherwise, the availability of the stationary tank for unlading of the large truck (2) into the stationary tank of the distributor (3) shall be waited.
- the silica gel filter shall be removed from the stationary tank selected (309) , before the discharge. Following that, occurs the connection (310) of the hose with the nozzle of the truck (2) and the command bench of the operations and pump of the stationary tank of the Distributor (3) . Beginning of the discharge of the lubricant fluid in bulk into the stationary tanks (311) .
- the silica gel filter of the stationary tanks must be reinserted (312) .
- the first step is the selection of the stationary tank (315) and the compartment of the light truck (4) for the product to be transferred and supplied into this light truck (4) .
- Verification if it regards to the first discharge after the flushing period. If affirmative, a volume of 15 liters of the end product must be purged, using pumps from the bench of the stationary tank or truck.
- the fluid is discharged directly from the stationary tank to the truck (4) .
- the space available (316) in the compartment of the truck (4) is verified, and the volume of such compartment of the light truck (4) is completed (317) with the volume previously determined in the routering (7) .
- the entire loading of the light truck shall be monitored (318) in order to ensure that the compartments of the truck (4) are not excessively filled and there is no overflow of the product and consequent waste and contamination of the environment.
- the monitoring and control of pressure changes (319) shall occur, consisting of one of the most delicate operations in this stage of loading (317) of the light truck (4) of the system of the present invention.
- low pressure in relation to what is expected and routered for the type of fluid being supplied, it should be verified what may be causing such change to the fluid pressure.
- low pressure is associated with the suction pump closed or the regulation of the relief valve, or also in the functionality of the motor- pump set (321), which shall be monitored with the correction of the irregularity.
- the loading of the truck Upon the resolution of the pressure-related problem or in case of no change to the pressure, the loading of the truck must be concluded to proceed to the collection of product retention sample (323), purging any remaining product in the hose to the compartment of the tank of the truck (324) . The loading of the truck is concluded (325) with the loading of all products into the compartments of the tank of the light truck 4) .
- Flowchart 4, representative of figure 9, shows how the control and release operations of product transfer occur, as well as the release of data and communication between the light truck (4) and the distributor.
- the release of the cargo of the truck (4) at the supplier (5) occurs with the entire control from the display of the data routered by the Distributor (3) in the control panel (13) integrated in the light truck (4) for visualization by the truck operator (16) .
- Such release and control of the filling procedures of the mini-tanks are operated by the truck operator (16), also responsible for the release of the transfer pump (42) of the product, from the truck (4) to the filling of the mini- tanks (14).
- the distributor (3) is the only party responsible for the routered information (7) available in the display (control panel integrated to the truck frame) , via remote access against modem operation (11) .
- the release of the transfer pump (42) will always be activated by the operator, who also receives a spreadsheet (41) with the same routering information contained in the data collector, provided by the distributor (3) .
- the mini-tanks are then loaded (14) with the bulk product of the light truck (4) .
- the volume level meter present in the mini-tank calculates and provides the data for the system, regarding the product transferred from the tank of the light truck (4) to the mini-tank (43) .
- the invoice (44) is issued and printed to the supplier (5), followed by the inputting of data (45) of the product supplied in the central system allocated in the distributor (3), for future supply of the bulk product to the end user (15) .
- Figure 10 refers to flowchart 5, and consists of the detailing of the filling of the mini-tank in the Supplier (5) with the bulk product of the light truck (4) .
- the mini- tanks are allocated at the supplier (5) and have as objective the measured supply, of the bulk product, to the end user (6) .
- Routered data (13) in the control panel of the light truck (4) supplies the managerial, routered data for the beginning of the transfer of the bulk product to the mini-tank of the supplier (5) .
- the control of this transfer occurs with the actuation of the volume meter (18) that calculates the product being transferred from the tank of the truck to the mini-tank.
- Such data from the meter are compared with the data registered in the system by the distributor (3) and provided in the control panel (13) integrated to the light truck (4) .
- the operator will continue with the supply of the product, until achieving the values registered and indicated in the display of the control panel (13) and spreadsheet of the operator (41) .
- the solenoid valve will be activated (42A), and the supply of the product (42D) will cease. This operation occurs automatically with the blockage operated from the panel, thus blocking the transfer of the product with the solenoid valve.
- the solenoid valve acts with compressed air (42B), which opens and closes the blocking valve of the (42C), closing the transfer of the product (42D) from the light truck (4) to the mini-tank of the supplier (5) .
- the online record of the data of the served client is provided, in relation, for instance, to the data of product supplied, quantity, etc. Such data are sent by the data collector (45) to the distributor center (3) .
- the data collector sends the data for the printer so that the invoice can be printed, followed by the issuance and printing of the invoice to be provided to the supplier (5) .
- Figure 11 refers to a flowchart representative of the system of control, release of transfer of product and data related to the several operations of the system of this invention, characterized by promoting the communication between the Distributor (3) and the Supplier (5) .
- the basis of this control of the system of the present invention is the group of operations carried out by the main components of such system, which are the distributor (3) and the Supplier (5) , in many cases consisting of the very own end user.
- the optimization of the system of the present invention in relation to the usual systems of the state of the art, of supply of lubricant fluid as a product in bulk, resides in the fact that the permanent control of inviolability and sealing capacity of the several stages of the operation remove any possibility of adulteration of the quality of the end product.
- these are subject to periodical control and assessment (32), as well as the meter at the bench of each stationary tank and the tank of the light trucks, as to ensure that there is no possibility of violation and adulteration of the content of such tanks.
- the gauging of the flow meters (34) of the bench of stationary tanks and of the truck (4) must occur on an annually basis. Also in relation to the gauging, the control and maintenance of capillaries, thermometers, and chronometers of the laboratory must be processed on an annually basis (35) .
- the bulk delivery (38) of the lubricant fluid as a product at the Supplier (5), client or end user (6) is controlled.
- the maintenance in operational conditions of the equipment employed for the operation of the system of the present invention requires an annual control with the conduction of simple and complete inspections in all mini-tanks (39) allocated in the suppliers (5) , since such equipment must remain not only gauged, but also operational, since such equipment provide the end user with product object of the system of the present invention, in measured quantities, and free from adulteration, as to ensure the integrity of the system.
- a seal of quality of the product is provided after the conduction of the inspections, and a certificate (40) after the results of the analyses carried out by the laboratory of the Producer (1) .
- the supplier (5) in relation to quality control and operation of the system of the present invention, the maintenance of the control of the inviolability of the mini-tank (51), destined to the supply of the product to the end user, further promoting the follow-up of any and all inspection to the mini-tank (52) .
- the Supplier (5) shall also obtain the seal of quality and certificate (40) .
Landscapes
- Business, Economics & Management (AREA)
- Engineering & Computer Science (AREA)
- Economics (AREA)
- Strategic Management (AREA)
- Physics & Mathematics (AREA)
- Entrepreneurship & Innovation (AREA)
- Human Resources & Organizations (AREA)
- Marketing (AREA)
- Operations Research (AREA)
- Quality & Reliability (AREA)
- Mechanical Engineering (AREA)
- Tourism & Hospitality (AREA)
- Development Economics (AREA)
- General Business, Economics & Management (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Accounting & Taxation (AREA)
- Finance (AREA)
- Loading And Unloading Of Fuel Tanks Or Ships (AREA)
- General Details Of Gearings (AREA)
- Lubricants (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB1512440.7A GB2524691B (en) | 2013-01-21 | 2013-08-02 | System for distributing and controlling bulk lubricant fluid and a method for distributing lubricant fluids for the intelligent replacement of bulk lubricant |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR102013001503-2A BR102013001503A2 (en) | 2013-01-21 | 2013-01-21 | BULK LUBRICANT FLUID DISTRIBUTION AND CONTROL SYSTEM AND LUBRICANT FLUID DISTRIBUTION METHOD FOR INTELLIGENT CHANGE OF LUBRICANT FLUIDS |
BR102013001503-2 | 2013-01-21 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2014110637A1 true WO2014110637A1 (en) | 2014-07-24 |
Family
ID=51208875
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/BR2013/000285 WO2014110637A1 (en) | 2013-01-21 | 2013-08-02 | Method for distributing lubricant fluids for the intelligent replacement of bulk lubricant fluids |
Country Status (4)
Country | Link |
---|---|
BR (1) | BR102013001503A2 (en) |
CO (1) | CO7461126A2 (en) |
GB (1) | GB2524691B (en) |
WO (1) | WO2014110637A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020180332A1 (en) * | 2019-03-07 | 2020-09-10 | Landmark Graphics Corporation | Automated tank hauling workflow for optimized well production and field operations |
US20220300894A1 (en) * | 2021-03-16 | 2022-09-22 | Exxonmobil Research And Engineering Company | Methods and systems for optimizing a lubricants value chain |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003017140A1 (en) * | 2001-08-16 | 2003-02-27 | Chevron U.S.A. Inc. | System and method for lubricants supply chain management |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6715514B2 (en) * | 2002-09-07 | 2004-04-06 | Worldwide Liquids | Method and apparatus for fluid transport, storage and dispensing |
US20050184084A1 (en) * | 2004-02-19 | 2005-08-25 | Wells Bruce J. | Systems and methods of fluid distribution |
-
2013
- 2013-01-21 BR BR102013001503-2A patent/BR102013001503A2/en not_active Application Discontinuation
- 2013-08-02 GB GB1512440.7A patent/GB2524691B/en active Active
- 2013-08-02 WO PCT/BR2013/000285 patent/WO2014110637A1/en active Application Filing
-
2015
- 2015-08-21 CO CO15195661A patent/CO7461126A2/en unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003017140A1 (en) * | 2001-08-16 | 2003-02-27 | Chevron U.S.A. Inc. | System and method for lubricants supply chain management |
Non-Patent Citations (1)
Title |
---|
SAMSON, ABRAHAM ET AL.: "Advances in Terminal Automation Systems'';", PROCESS CONTROL CONFERENCE ISA - INSTRUMENTATION SYSTEMS AND AUTOMATION SOCIETY, 2003, 5 June 2003 (2003-06-05) - 6 June 2003 (2003-06-06), KING OF PRUSSIA, PENNSYLVANIA * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020180332A1 (en) * | 2019-03-07 | 2020-09-10 | Landmark Graphics Corporation | Automated tank hauling workflow for optimized well production and field operations |
US20220300894A1 (en) * | 2021-03-16 | 2022-09-22 | Exxonmobil Research And Engineering Company | Methods and systems for optimizing a lubricants value chain |
Also Published As
Publication number | Publication date |
---|---|
CO7461126A2 (en) | 2015-11-30 |
GB2524691B (en) | 2021-06-02 |
BR102013001503A2 (en) | 2014-10-29 |
GB201512440D0 (en) | 2015-08-19 |
GB2524691A (en) | 2015-09-30 |
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